Ditch Witch HT185 Tier 2 Tractor Parts Manual 053-143 PDF

HT185 (Tier 2)

Parts Manual

CMW

®

Issue 3

053-143

1

HT185 (Tier 2) ISSUE NO. 03PL-09/14 For Replacement Copy Order P/N 053-143

This manual contains information concerning the following models: HT185 Tier 2 Tractor

Copyright 2004, 2012, 2014 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

ID0135280

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 03

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WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

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CONTENTS______________________ Decals Decal Location - HT185T2 ............................ 8

Engine Components Air Filter System...................................... 16 Charge Air Cooler .................................... 22 Engine - Deere Diesel .............................. 14 Engine Mount ........................................... 18 Fuel Tank/Line ......................................... 24 Radiator/Fan Drive ................................... 20

Hydraulic Cylidner (4” x 2.25” x 4”) ............. 118 Hydraulic Cylinder (3” x 1.75” x 3”) ............. 116 Hydraulic Diagram .................................... 78 Neutral Bypass Hydraulics ....................... 94 Pump Inlet Hydraulics .............................. 98 Reservoir Hydraulics ................................ 96 Shift Hydraulics ...................................... 102

Electrical 4 - Post Working Light............................ 122

Frame Components

Miscellaneous

Backfill Blade ........................................... 50 Canopy .................................................... 52 Console.................................................... 40 Counterweight Extension ......................... 56 Fenders/Covers ....................................... 46 Front Counterweight ................................ 54 Grille/Hood ............................................... 28 Hyd Reservoir / Doors .............................. 48 Operator Station - After ............................ 30 Operator Station - Before ......................... 32 Seat - Belts - Covers ................................ 42 Suspension Seat Deck ............................. 44 Track........................................................ 36 Undercarriage .......................................... 34

Bolt/Nut Torque Chart ............................ 126 Filters ..................................................... 130 Optional Kits ........................................... 130 Parts Manual Change Request .............. 131 Related Publications............................... 130 Replacement O-Ring Chart .................... 129 Warranty Registration ............................ 134

Control Components Attachment Control .................................. 68 Backfill Blade Control ............................... 66 Cruise Control/Console ............................ 72 Ground Drive Control ............................... 64 Hand Throttle ........................................... 60 Throttle Mount .......................................... 62 Track Drive Control .................................. 70

Hydraulics Auxiliary Hydraulics - w / Impellor ................ 88 Auxiliary Hydraulics - w/out Impellor ............. 84 Auxiliary Hydraulics .................................. 80 Backfill Blade Lift Hydraulics .................. 104 Backfill Blade Swing Hydraulics ............. 106 Backfill Blade Tilt Hydraulics .................. 108 Case Drain Hydraulics ............................. 92 Charge Manifold..................................... 112 Diagnostic Hydraulics............................... 90 Frame Level Hydraulics ......................... 110 Ground Drive Hydraulics ........................ 100 Hydraulic Control Valve - 3-spool ............. 114

ID0135051

6

7

DECALS

ID0135069

8

DECAL LOCATION HT185T

40

17

10

39 32 19

3

16

7

24 30 27

22

02

11

15

29 27

26

ID0093059

9

DECAL LOCATION HT185T

13 1 34

36

5

37 35

11

14 22 21

15

27 4 12 23

18 31 9 28

20

25

02

15

32 11

ID0093059

10

DECAL LOCATION HT185T REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

275-971 273-146 273-267 273-448 273-452 273-459 273-520 273-574 273-575 273-576 274-198 274-291 274-318 274-375 274-376 274-403 274-442 274-482 274-617 274-595 274-802 274-854 275-033 273-562 275-070 275-120 274-672 275-148 270-5127 275-303 275-341 275-419 275-497 700-062 700-063 700-129 700-171 700-218 700-219 700-220 700-221 700-222 700-223 700-224

QTY

1 2 1 1 1 1 1 1 1 1 1 4 1 1 1 4 2 1 1 2 1 1 1 1 1 1 1 1 1 4 1 1 1 1 2 1 1 1 1 1 1 1 1

DESCRIPTION

DECAL KIT - HT185T NOTICE ADD COOLANT DITCH WITCH BATTERY CAN MULTIPORT MODULE NOTICE COOLANT NOTICE EXPLOSION POSSIBLE RT/HT185T VEC HT185T LUBE SCHEDULE RELAY CRUISE CONTROL RELAYS NOTICE OIL LEVEL SOUND POWER 10 TIE DOWN LOCATION MASTER DISCONNECT SWITCH TRACK CONTROLLER TEST PORTS LIFT LOCATION WARNING SINGLE OPERATOR BFB CONTROLS BACKFILL BLADE OPTION NOTICE TORQUE LOGO PLACARD NOTICE ELECTRICAL SYSTEM NOTICE - READ MANUAL WARNING RUNAWAY RESERVOIR (THF) ENVIRO HYDRAULIC RESERVOIR FUEL TANK (DIESEL) BATTERY WARNING ROLLOVER WARNING SLIDING PARTS WARNING NO FLAME OIL DRAIN-ID DIESEL FUEL CAP HYDRAULIC OIL CAP DITCH WITCH LOGOTYPE ENGINE OVERRIDE TOP LEFT CONSOLE BOTTOM LEFT CONSOLE TOP RIGHT CONSOLE BOTTOM RIGHT CONSOLE HT185T LEFT STRIPE HT185T RIGHT STRIPE RIGHT SEAT CONSOLE

REMARKS

SEE FOOT NOTE 2

SEE FOOT NOTE 1 SEE FOOT NOTE 1

SEE FOOT NOTE 1

SEE FOOT NOTE 1

FOOTNOTES 1. NOT PART OF KIT. 2. LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY.

02

ID0093059

11

DECAL LOCATION HT185T

6

8

6

38

8 32

11 15

16

3

TERMINATOR CABLE STUB

33

CABLE STUB TERMINATOR

02

TRUNK

28

20

ID0093059

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

ID0134845

14

ENGINE

TO TOP OF OIL FILTER

11 7

22 21 26

2

23

16 17

2

16 17

3

15 19

24

31 30 32

25

7

33

31

SEE DETAIL A

29

30

34

9 35 30

SEE FOOTNOTE 2

35 30

24 18

14

NT ME CH TA MP AT PU

27

28

TO BOTTOM OF ENGINE BLOCK 13

6 20

8

1

12

DETAIL A

38

4 10

12

5

1.25

36 37

09

(SEE FOOTNOTE 1)

ID0021089

15

ENGINE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

160-897 165-880 194-456 319-736 194-373 194-814 105-072 194-027 105-156 179-686 171-009 194-468 106-991 364-493 194-800 166-171 106-645 106-391 514-391 514-392 514-393 514-394 337-153 154-731 110-026 116-044 157-038 320-082 179-623 320-080 106-090 105-245 106-267 106-389 106-078 106-206 217-565 217-247 215-1203

QTY

DESCRIPTION

1 1 1 1 1 1 7 2 7 1 1 1 4 1 1 1 2 2 1 1 1 1 1 1 2 AR 1 1 2 1 6 4 2 2 2 2 1 1 1

DRIVE COUPLING GASKET MUFFLER CAN CONNECTOR MOUNT ENGINE - JOHN DEERE ELBOW FITTING LOCK WASHER (3/8") MUFFLER CLAMP (4.143") BOLT (3/8-NC X 1-1/2") SPACER FAN BELT EXHAUST TUBE (18") FLG LK SCREW (M8-1.25 X 20mm) FILLER NECK (OIL) CAP (1.5", OIL FILLER) GEAR DRIVE ADAPTER SCREW (M12-1.75 X 110mm, 10.9) WASHER (M12) S/O COUPLER (M22-1.50-10H90) S/O COUPLER (M22-1.50-10H) CONNECTOR (M16-1.50-06O) CONNECTOR (M12-1.50-06O90) ORIFICE PLATE HOSE (06OFX-17"-3000) WORM CLAMP (1/2" TO 1-1/4") BULK HOSE (5/8", SOLD PER 1") O-RING (012-D90) HEAT DEFLECTOR SPACER FUEL PUMP BRACKET LOCK WASHER (M10) SCREW (M10-1.50 X 25mm) SCREW (M8-1.25 X 35mm) WASHER (M8) NUT (M8-1.25) SCREW (M10-1.50 X 90mm) TEMPERATURE SENDOR (100-280F) WATER TEMPERATURE ADAPTER SENDER, OIL PRESSURE (0-80PSI) SD

REMARKS

INCL REF NO.'S 20-23 & 26, OBSOLETE

W/O AIR CONDITIONER

SEE FOOTNOTE 2

USE 1 @ 4"

NOT SHOWN:

194-478 217-749 194-823 165-883

ENGINE OIL FILTER STARTER SOLENOID THERMOSTAT GASKET, THERMOSTAT

FOOTNOTES:

1-WHEN PROPERLY FIT TOGETHER, SHAFT ON ATTACHMENT PUMP WILL BE RECESSED „" INSIDE OF COLLAR END, TORQUE BOLT ON COLLAR TO 50 ft./lbs.

2-"PERMA-LOK HH190" OR EQUIVALENT WILL BE REQUIRED DURING INSTALLATION OF THIS PART.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

09

ID0021089

16

AIR FILTER SYSTEM 1

2 2 4 3 5 6

26

16

25 18

24 17

7 15

23 22 21

8 10

14 13

C

10 11 12 9 14 13

8

11 12 19 9 20

808-468

17

AIR FILTER SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

194-292 1 111-130 1 320-269 1 106-162 2 106-386 2 194-389 1 194-291 1 318-722 2 106-382 4 106-387 4 106-995 4 319-258 4 106-387 4 105-091 4 110-170 1 117-893 1 110-367 1 194-451 1 318-724 1 195-428 1 194-352 1 194-351 1 157-342 1 115-172 1 155-150 1 116-192 AR

DESCRIPTION

PRE CLEANER EXHAUST CLAMP (5") DBL SADDLE INTAKE TUBE SUPPORT FLG SCREW (M8-1.25 X 20mm) FLG LOCKNUT (M8-1.25) RT185 PRE-CLEANER TUBE AIR FILTER MOUNTING CLAMP 11" FLG LK SCREW (M10-1.50 X 20mm) FLG LOCKNUT (M10-1.50) FLG LK SCREW (M10-1.50 X 45mm) AIR CLEANER MOUNT BRACKET FLG LOCKNUT (M10-1.50) LOCK WASHER (5/16") WORM CLAMP (4-1/8" TO 5") TURBO HOSE (RT185) WORM CLAMP (3-1/4" TO 4-1/8") EXHAUST CLAMP (5") BENT BOLT COVER (AIR CLEANER) DISCHARGE VALVE AIR FILTER SAFETY ELEMENT AIR FILTER ELEMENT AIR FILTER COVER GASKET COLLAR (02NF-02NF) S/O COUPLER (02N-02H) BULK HOSE (7/64", SOLD PER 1")

REMARKS

INCLUDES REF. NO.'S 19-23

USE 50"

FOOTNOTES

NOTE:

C

808-468

18

19

20

RADIATOR & FAN DRIVE 18 10 3 2 22

30 8 50 34

19

7

28

21

21 1 17 23 12

6

35

9 10 15

5

16

13

13

16

45 48

12

32

10

5

44

31 43

42

6 40

24 14

44

29

35

35 33

9

20

35 46

51

15

11

49

39

41

13 25

4

37

39 38

35 4

B

47

21

12

11

27

11

26

36

808-470

21

RADIATOR & FAN DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

QTY

194-392 1 194-395 1 194-737 1 116-496 2 116-683 2 337-021 2 194-732 1 107-276 4 105-814 4 105-118 6 106-381 10 106-386 10 106-391 4 106-335 2 106-559 4 106-030 2 110-250 1 105-827 4 116-780 1 117-968 1 110-134 3 194-813 2 105-117 6 364-229 1 110-765 1 106-162 4 106-551 4 117-742 AR 117-742 AR 111-084 1 106-090 4 116-108 1 117-742 AR 117-742 AR 111-091 1 110-249 6 106-382 4 106-387 4 514-285 1 110-217 2 116-750 1 153-160 1 364-598 1 116-108 1 155-162 2 155-164 1 116-108 1 115-286 1 116-271 AR 110-333 1 115-444 1 106-332 2

DESCRIPTION

CHARGE AIR COOLER 23.5" FAN FAN GUARD (24") SHOCK MOUNT SHOCK MOUNT RADIATOR BRACKET FAN SHROUD SCREW (M10-1.50 X 190mm) FLG LOCKNUT (3/8-NC) WASHER (3/8") FLG LK SCREW (M8-1.25 X 25mm) FLG LOCKNUT (M8-1.25) WASHER (M12) SCREW (M12-1.75 X 70mm) SCREW (M12-1.75 x 25mm) LOCK WASHER (M12) WORM CLAMP (1-1/4" TO 2-1/8") FLG LK BOLT (3/8-NC X 1-1/4") UPPER RADIATOR HOSE LOWER RADIATOR HOSE WORM CLAMP (2.06" TO 2.75") FAN SPACER WASHER (5/16") OVERFLOW TANK (3 QT) CAP (2-1/4") FLG SCREW (M8- 1.25 X 20MM) CLIP NUT (M8-1.25) AIR BARRIER (3") AIR BARRIER (3") RADIATOR CAP (16 PSI) LOCK WASHER (M10) BULK HOSE (5/16", SOLD PER 1") AIR BARRIER (3") AIR BARRIER (3") RADIATOR CAP WORM CLAMP (1/4" TO 5/8") FLG LK SCREW (M10-1.50 X 20mm) FLG LOCKNUT (M10-1.50) S/O COUPLER (08N-10H90) WORM CLAMP (7/16" TO 1") BULK HOSE (5/8", SOLD PER 1') S/O COUPLER (18M-10H45) EXPANSION TANK BULK HOSE (5/16", SOLE PER 1") S/O COUPLER (04N-05H) S/O COUPLER (04N-05H90) BULK HOSE (5/16", SOLD PER 1") REDUCER (08N-1/4-NF) BULK STRIP (3/4", SOLD PER 1") BOLT-ON CLAMP (1") PLUG (04N, SOC, SS) SCREW M10-1.50 X 70MM)

REMARKS

COMES WITH

1/4" OVERFLOW TUBE

USE 1 @ 21" USE 1 @ 48"

USE 1 @ 23" USE 1 @ 35" USE 1 @ 11"

USE 1 @ 45" SEE FOOTNOTE 1 USE 1 @ 53"

USE 1 @ 45" SEE FOOTNOTE 2 USE 2 @ 27" EA.

FOOTNOTES

1.

2.

CONNECTS INTO ENGINE WATER PUMP CONNECTS INTO BACK OF ENGINE

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

B

808-470

22

CHARGE AIR COOLER

7

12 6 3

4

6

8

10

10

11

5

9 7

5

1

6

6

8

2

B

808-483

23

CHARGE AIR COOLER REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

1 1 1 1 2 4 2 2 1 2 1 1

HOSE (32F-40F) TURBO TO CHARGE AIR HOSE HOSE (32F-40F-45) CHARGE AIR TO ENGINE HOSE T-BOLT CLAMP (2.25" TO 2.56") WORM CLAMP (1-5/16" - 3-1/4") T-BOLT CLAMP (3") HUMP HOSE (40F-48F) U-BOLT CLAMP (2.500") P LOOP CLAMP (2.5") FLG LK SCREW (M10-1.50 X 30mm) FLG LOCKNUT (M10-1.50)

157-812 117-909 157-814 117-910 110-815 110-311 110-959 157-813 196-009 111-126 106-164 106-387

REMARKS

FOOTNOTES

NOTE:

B

808-483

24

FUEL TANK AND LINE 22

30 29 25

36

23

4

5

27 3

2 24

3

28

1

35

3

32 2

16

34

15

RETURN

1 16 16

31

6

3

17

7

18 3

3

8 10

27

28

33

3 9

8

SUPPLY

26 12 3

11

8 21

13

21

3 20

8 13 20

19 14

21 21 19

06

ID0021203

25

FUEL TANK AND LINE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

QTY

117-990 2 159-755 2 118-344 9 110-030 1 115-713 1 116-458 AR 116-458 AR 157-947 4 194-467 1 194-464 1 116-458 AR 116-458 AR 153-858 2 194-466 1 116-458 AR 118-343 3 194-874 1 116-458 AR 320-417 2 106-386 10 106-991 10 106-408 5 214-650 1 165-704 111-046 1 364-629 1 115-152 1 106-994 24 106-266 24 106-380 12 336-283 2 116-322 1 322-289 1 105-818 2 110-411 1 111-021 1 106-055 5

DESCRIPTION

GROMMET (.620 X .750) SLIP-ON COUPLER (06H-06H90, 1.75") SNAP-ON CLAMP (.593" TO .656") CABLE TIE (1/16" TO 4") ABRASION SLEEVE (1.59" X 24") BULK TUBING (3/8", SOLD PER 1") BULK TUBING (3/8", SOLD PER 1") FITTING (06O-06H) FUEL FILTER ELEMENT (FINAL) FUEL FILTER ELEMENT (PRIMARY) BULK TUBING (3/8", SOLD PER 1") BULK TUBING (3/8", SOLD PER 1") FITTING (06O-08N) FUEL COOLER BULK TUBING (3/8", SOLD PER 1") SPRING CLAMP (1/2") FUEL PICKUP (06H) BULK TUBING (3/8", SOLD PER 1") COOLER BRACKET FLG LOCKNUT (M8-1.25) FLG LK SCREW (M8-1.25 X 20mm) BOLT (#10-24 X 1.25") SOC, GD8 FUEL SENDER GASKET CAP, FILLER NECK FUEL TANK PLUG (12N, SQ FM) FLG LK SCREW (M10-1.50 X 40mm) FLG NUT (M10-1.50) FLG LK SCREW (M8-1.25 X 16MM) HANDRAIL BULK HOSE (1/2") BACKUP (BOLT-ON) BOLT (1/4-NC X 1-1/2") BOLT-ON CLAMP (3/4", SET) BREATHER CAP (TANK) NUTSERT (#10-24)

REMARKS

USE 1 @ 63" USE 1 @ 53"

USE 1 @ 60" USE 1 @ 65"

USE 1 @ 10"

USE 1 @ 10.5"

NOT SHOWN:

FOOTNOTES:

1-REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

NOTE:

06

ID0021203

26

NOTES:

ID0134963

27

FRAME COMPONENTS

ID0135068

28

GRILLE & HOOD

8

25

11

24 2

9 11

22

2

20

5 7 1 20

8 20 7 3

19 15

6 8

21

11 8

15 18 14

17 11

12

23

2 20

4

8

13

21

10 11 13

6

16

B

808-471

29

GRILLE & HOOD REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22 23.

24.

25.

336-191 106-161 319-731 106-709 106-632 106-162 106-138 107-001 324-684 106-551 106-558 319-521 110-503 319-523 106-386 336-156 306-609 192-006 337-098 116-063 117-558 105-003 106-385 105-071 214-979 118-112

REMARKS

QTY

DESCRIPTION

1 4 1 4 4 9 4 20 1 6 20 1 1 1 5 1 1 1 1 6 2 4 2 6 1 1

DOOR FLG LK SCREW (M6-1.00 X 20mm) TOP DOOR FLG LK NUT (M12-1.75) FLG LK SCREW (M12-1.75 X 35mm, SER) FLG SCREW (M8-1.25 X 20mm) NUT (M5-0.80) FLG LK SCREW (M10-1.50 X 25mm) REAR PANEL ASS'Y CLIP NUT (M8-1.25) CLIP NUT (M10-1.50) HOOD PULL HANDLE FRONT HOOD FLG LOCKNUT (M8-1.25) BOTTOM GRILLE HIGH FREQUENCY HORN----------------------- OBSOLETE HIGH FREQUENCY HORN MOUNT TAB SHOCK MOUNT ADJUSTABLE LEVER LATCH LOCKNUT (5/16-NC) FLG LOCKNUT (M6-1.00) WASHER (1/2") USE 2 WASHERS ON TOP BOLT AND 1 WASHER ON BOTTOM BOLT. PREHEAT SOLENOID SOLENOID PAD

FOOTNOTES

NOTE:

B

808-471

30

OPERATOR STATION AFTER S/N 6Y0159 12

13 11 5 10 4 14 5 17

13 15 16 6

9

2 1

2 1

3 8

1 3

3

8

1 3

7 4

7 4

B

809-371

31

OPERATOR STATION AFTER S/N 6Y0159 REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

4 4 8 8 4 1 4 4 1 1 1 8 8 4 2 4 4

SHOCK MOUNT SCREW (M12-1.75 X 40mm) LOCKNUT (M12-1.75) FLG NUT (M24-3.00) BOLT (M24-3.00 X 150mm, 10.9)-------------- SEE FOOTNOTE 1.

OPERATOR MODULE STOP BRACKET SCREW (M12-1.75 X 35mm) LEFT ROPS ARM RIGHT ROPS ARM REAR ROPS FRAME FLG NUT (M16-2.00, 10.9) FLG SCREW (M16-2.00 X 40mm) SCREW (M24-3.00 X 170mm, 10.9)------------- SEE FOOTNOTE 1.

ACCESS PANEL SCREW (M4-0.70 X 16mm, BUT SOC) NUT (M4-.70)

118-209 106-333 106-031 106-489 108-099 323-889 323-875 105-247 323-879 323-880 324-394 106-355 106-470 107-910 324-950 107-580 106-557

REMARKS

FOOTNOTES

1. TORQUE TO 1000 FT LBS. USE LOCTITE 271.

2. SEE PAGES 803-320 OR 808-659 FOR CANOPY PARTS.

NOTE:

B

809-371

32

OPERATOR STATION BEFORE S/N 6Y0107

12

13 11 5 10 4 14 5

17

13 15 16 6

9

2 1

2 1

3 8

1 3

3

8

1 3

7 4

7 4

09

ID0025163

33

OPERATOR STATION BEFORE S/N 6Y0107 REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

4 4 8 8 4 1 4 4 1 1 1 8 8 4 2 4 4

116-497 106-333 106-031 106-356 106-633 323-889 363-483 105-247 306-323 306-327 306-319 106-355 106-470 106-560 324-950 107-580 106-557

DESCRIPTION

REMARKS

SHOCK MOUNT SCREW (M12-1.75 X 40mm) LOCKNUT (M12-1.75) FLG NUT (M20-2.50) BOLT (M20-2.50 X 130mm) OPERATOR MODULE STOP BRACKET SCREW (M12-1.75 X 35mm) LEFT ROPS ARM RIGHT ROPS ARM REAR ROPS FRAME FLG NUT (M16-2.00, 10.9) FLG SCREW (M16-2.00 X 40mm) SCREW (M20-2.50 X 150mm) ACCESS PANEL SCREW (M4-0.70 X 16mm, BUT SOC) NUT (M4-.70)

NOT SHOWN:

FOOTNOTES:

1. SEE PAGES 803-320 OR 808-659 FOR CANOPY PARTS.

NOTE:

09

ID0025163

34

35

36

TRACK

170mm PITCH DRIVE CHAIN

1 1

11

4

12

11 3

3

22

4 11

21

5

9

SEE FOOTNOTE 1

6 7

11 19 10

10 7 8

13

9 12

20 21

9

22

11 10

17

13 11 11 15

12

12 31

11

18 16

32

11

23 24

14 14 28 25

30 2

33

29 27

07

34

26

ID0089487

37

TRACK

170mm PITCH DRIVE CHAIN REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

DESCRIPTION

106-740 16 SCREW (M16-2.00 X 150mm) 337-195 2 IDLER 337-225 4 IDLER MOUNT 337-196 4 CARRIER ROLLER 337-209 - LEFT TRACK FRAME 337-208 - RIGHT TRACK FRAME 106-750 32 SCREW (M24-3.00 X 60mm) 106-488 64 WASHER (M24, HARDENED) 106-352 32 NUT (M24-3.00) 337-234 20 TRACK GUIDE SPACER 337-184 20 WEAR BAR 106-392 136 WASHER (M16) 106-338 40 SCREW (M16-2.00 X 30mm) 337-250 8 TRACK GUIDE 106-341 64 SCREW (M16-2.00 X 70mm) 106-077 16 NUT (M16-2.00, CL 10.9) 115-023 2 SEAL WASHER (M17) 337-193 8 TRACK ROLLER (SINGLE FLG) 337-194 8 TRACK ROLLER (DOUBLE FLG) 166-196 2 TRACK DRIVE(PLANETARY) 166-344 2 TRACK DRIVE (PLANETARY) 157-230 1 O-RING (GEARBOX/ HYD. MOTOR) 501-827 HYDRAULIC MOTOR (SERIES 90) 153-372 HYDRAULIC MOTOR (SERIES 90) 149-508 REBUILT HYD MOTOR (501-827) 197-082 REBUILT HYD MOTOR (153-372) 501-903 - PLANETARY (CT 45) 149-355 - DRAIN PLUG 337-235 2 TRACK SPROCKET 106-399 80 WASHER (M20, HARDENED) 106-476 80 SCREW (M20-1.50 X 65mm) 337-191 2 TRACK (610, 47P, 170MM, SG) 313-922 2 TRACK (610, 47P, 170MM, SG) 337-399 2 TRACK (610, 47P, 170MM, SG) 313-923 2 TRACK (610, 47P, 170MM, SG) 107-608 A/R TRACK CHAIN LINK - L.H. 107-609 A/R TRACK CHAIN LINK - R.H. 499-228 A/R TRACK CHAIN PIN 499-229 A/R TRACK CHAIN BUSHING 499-230 A/R CHAIN SEAL 499-231 A/R CHAIN SPACER 499-232 A/R CHAIN MASTER PIN 499-233 A/R CHAIN MASTER BUSHING 337-398 AR TRACK CHAIN (170, 47P) 107-365 AR TRACK BOLT (5/8"-18 UNF) 107-364 AR TRACK NUT (5/8" -18 UNF)

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 3 SEE FOOTNOTE 3 OBSOLETE, USE SEAL ASS'Y KIT 500-2385. SEE FOOTNOTE 5 USE SEAL ASS'Y KIT 500-2385

OBSOLETE OBSOLETE SEE FOOTNOTE 1 INSTALL WITH CHAMFER SIDE TOWARD PLANETARY SEE FOOTNOTE 5 OBSOLETE, 600mm SINGLE GROUSER & SEE FOOTNOTE 4 610mm SINGLE GROUSER & SEE FOOTNOTES 4 & 7 OBSOLETE, 600mm TRIPLE GROUSER & SEE FOOTNOTE 4 610mm TRIPLE GROUSER & SEE FOOTNOTES 4 & 7 FOR 337-191 & 337-399 TRACK ASSEMBLYS SEE FOOTNOTE 4

FOOTNOTES:

1-TO INSTALL PLANETARY ROTATE BOLT CIRCLE AROUND ONE (1) BOLT HOLE TO TILT MOTOR HOSE FLANGE SURFACE BACK FOR PROPER HOSE ROUTING. 2-INSTALL INDICATED MOUNT BOLTS WITH "271 LOCTITE" ON THREADS, TORQUE TO 190 N.m (140 ft. lbs.).

3-FOR INSTALLATION OF LOWER TRACK ROLLERS, ALTERNATE DOUBLE FLANGE AND SINGLE FLANGE ROLLERS STARTING WITH THE REAR ROLLER. 4-TORQUE GROUSER BOLTS AND MASTER BOLTS TO 365-430 N.m. (265-310 FT.-LB.) WITHOUT LUBRICANT, INSPECT EVERY 100 HOURS 5-INSTALL DRIVE AND SPROCKET BOLTS WITH "271 LOCTITE" ON THREADS, TORQUE TO 390 N.M. (290 FT. LBS.) 500-2051 BRAKE O-RING KIT 6.-THESE ITEMS ARE INCLUDED IN STREET PAD KIT 191-007

07

ID0089487

38

TRACK

170mm PITCH DRIVE CHAIN REF PART NO. NUMBER

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

DESCRIPTION

121-007 94 RUBBER GROUSER PAD 337-529 92 SINGLE GROUSER (610MM) 337-530 2 MASTER GROUSER (610MM, SINGLE) 337-533 92 MASTER GROUSER (610MM, TRIPLE) 337-534 2 MASTER GROUSER (610MM)(TRIPLE) 115-019 1 ZERK (02N) 115-172 1 COLLAR (02NF) 115-184 1 NIPPLE (02N X 6") 115-258 1 BUTTON HEAD COUPLER (02NF) 107-363 8 MASTER BOLT (5/8"-18 UNF) 115-022 2 VALVE ZERK (M16-1.50, STR) 105-389 188 LOCKWASHER (3/4") 105-499 188 BOLT (3/4-NC X 1-3/4")

REMARKS

SEE FOOTNOTE 6 SEE FOOTNOTE 4 SEE FOOTNOTE 4

SEE FOOTNOTE 4 SEE FOOTNOTE 6 SEE FOOTNOTE 6

FOOTNOTES:

07

ID0089487

39

40

CONSOLE

HT185T2 / RT185T2

5

6 7

2

14 3 20

19

13

16 17

19 23 15 22

8

9 3

4 1

2

12 27

18 10 21

4

28

25 26 11

8

9

SEE FOOTNOTE 1

04

24

ID0021087

41

CONSOLE

HT185T2 / RT185T2 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

319-517 320-147 258-067 214-852 214-961 214-962 306-603 154-339 115-170 217-079 499-202 306-607 306-608 107-580 110-208 214-301 106-556 106-557 110-058 319-490 106-378 106-385 211-275 217-704 217-717 217-797 110-854 217-075 217-073 213-035 105-662 107-269 106-574 106-640

QTY

1 1 1 1

1 1 1 1 2 2 2 1 1 2 2 1 1 2 2 1 1 2 2 3 1 3 1 4 4 6 6

DESCRIPTION

REMARKS

INSTRUMENT PANEL INSTRUMENT PANEL RESTRICTION INDICATOR (25", H20) IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT AUDIO ALARM CONNECTOR (04N-04O) COLLAR (04NF) PRESSURE GAUGE (10,000 PSI) GAUGE CLAMP AND STUDS HORN BUTTON BUTTON COVER SCREW (M4-0.70 X 16mm, BUT SOC) LEVEL INDICATOR ACCESSORY SOCKET SCREW (M4-0.70 X 20mm) NUT (M4-0.70) MACH BUSHING (1.000", 18 GA) THROTTLE MOUNT FLG LK SCREW (M6-1.00 X 12mm) FLG LOCKNUT (M6-1.00) DIAGNOSTIC GUAGE PLUNGER SWITCH ROCKER SWITCH HEADLIGHT SWITCH SWITCH ACTUATOR GUARD INSERT (RED) PILOT INSERT (ORG) PILOT DUST CAP W/LANYARD NUT (#4-40) SCREW (#4-40 X 3/4", PAN) CLIP NUT (M6-1.00) SCREW (M6-1.00 X 20MM, BUT SOC)

RT185 HT185

NOT SHOWN:

FOOTNOTES:

1-THESE SLOTS ARE RESERVED FOR THE FOLLOWING OPTIONS: REEL CARRIER REEL WINDER HYDRAULIC PARK BRAKE 2-SEE PAGE 802-805, ENTITLED "4-POST WORKING LIGHT" AND 804-621, ENTITLED "ELECTRICAL DIAGRAM" FOR FURTHER DETAILS NOTE:

04

ID0021087

42

SEAT - BELTS - COVERS

6520 - HT150 - RT150 HT185 - HT185T2 - RT185 - RT185T2 2 1

3 1 21

27

4 6

7 18

5 24

25

8 20

11 9 26

19

18

12

14

13 17

16

15

23 10 22

06

ID0031526

43

SEAT - BELTS - COVERS

6520 - HT150 - RT150 HT185 - HT185T2 - RT185 - RT185T2 REF PART NO. NUMBER

QTY

DESCRIPTION

1. 110-704 1 SEAT BELT SET 2. 115-425 1 SEAT 115-445 1 REPLACEMENT SEAT 3. 184-252 2 BUSHING (.563" X 1" X .590") 4. 105-048 2 BOLT (1/2-NC X 1-1/2") 5. 106-031 2 LOCKNUT (M12-1.75) 6. 115-430 2 SEAT BELT TETHER 7. 105-267 4 CUP WASHER (5/16") 8. 331-201 1 RIGHT SEAT CONSOLE 331-188 1 RIGHT SEAT CONSOLE 9. 331-065 1 SEAT MOUNT 10. 105-273 2 SCREW (M12-1.75 X 30mm) 11. 331-200 1 LEFT SEAT CONSOLE 332-020 1 LEFT SEAT CONSOLE 331-187 1 LEFT SEAT CONSOLE 12. 106-264 6 BOLT (5/16-NC X ƒ", BUT SOC) 13. 105-841 6 CLIP NUT (5/16-NC) 14. 106-386 6 FLG LOCKNUT (M8-1.25) 15. 331-063 6 MOUNT TAB 16. 106-162 6 FLG SCREW (M8-1.25 X 20mm) 17. 184-253 2 SPACER (SEAT MOUNT) 18. 105-089 4 LOCKNUT (5/16-NC) 19. 105-866 6 FLG LK BOLT (5/16-NC X 1-1/4") 20. 215-1107 1 SEAT SWITCH 21. 105-071 2 WASHER (1/2") 22. 331-155 2 SUPPORT SPACER 23. 331-156 1 TETHER SUPPORT 24. 115-754 1 ABRASION SLEEVE (1.59" X 30") 25. 115-662 1 GROMMET EDGE (3/16" X 12.7") 26. 115-663 1 GROMMET EDGE (1/4" X 12.7") 115-662 1 GROMMET EDGE (3/16" X 12.7") 27. 362-823 2 COVER

REMARKS

INCLUDES SEAT TRACK SET AND OPERATOR PRESENCE SWITCH

OPERATOR MODULE CAB MODULE

RT150/RT185/7020 OPERATOR MODULE HT150/HT185 OPERATOR MODULE RT150/RT185/6520/7020 CAB

CAB MODULE OPERATOR MODULE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0031526

44

45

46

FENDERS & COVERS 11

21

6

1 10

8

4

17 36

16

16 3

1 1

9

6

15

12

20 37

6

14

29

12

23

30 18

1 22

19

5 1

31 32

28

33

2

35

41

34 43 7

40

6

42

1 6

27

1

6

38

22 37

26

45 22 25

44 6

24

13

03

ID0021099

47

FENDERS & COVERS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

QTY

106-551 34 319-517 1 320-147 1 331-775 1 106-445 6 106-640 6 106-162 37 331-549 1 110-330 1 331-377 1 336-939 1 331-548 1 499-056 362-826 1 337-017 1 106-574 6 110-348 3 106-380 4 331-432 1 331-433 1 110-346 1 331-427 1 250-622 1 331-428 1 106-386 8 307-984 1 106-330 3 106-389 3 105-091 3 106-078 3 106-055 4 106-120 4 213-073 1 505-070 2 213-061 1 105-832 2 105-804 1 217-193 1 320-914 1 320-915 1 214-103 1 217-869 1 105-214 2 213-184 1 106-049 2 106-048 2 306-602 1 157-645 2 214-104 2

DESCRIPTION

CLIP NUT (M8-1.25) GAUGE MOUNT RT185T INSTRUMENT PANEL CONSOLE TUNNEL COVER POP RIVET (1/8" X 3/8") SCREW (M6-1.0 X 20mm, BUT SOC) FLG LK SCREW (M8-1.25 X 20mm) LEFT FRONT ROPS COVER DUST COVER BACKUP PLATE REAR CONSOLE PANEL RIGHT FRONT ROPS COVER VALVE MOUNT BRACKET KIT COVER PANEL FLOOR PANEL CLIP NUT (M6-1.OO) POP RIVET (3/16" X .664") SCREW (M8-1.25 X 16mm, BUT SOC) VALVE COVER VALVE COVER HINGE (6") TOOL BOX LID MANUAL COMPARTMENT RIGHT REAR FLOOR PANEL FLG LOCKNUT (M8-1.25) ACCESS PANEL SCREW (M8-1.25 X 70mm) WASHER (M8) LOCK WASHER (5/16") NUT (M8-1.25) NUTSERT (#10-24) BOLT (#10-24 X 1-3/4") RT/HT 185 BUSSMAN V.E.C. BOLT (1/4-NC X 2", SOC) CAN MULTIPORT MODULE FLG LOCKNUT (1/4-NC) FLG SCREW (#10-16 X 1/2") MINI RELAY BASE VALVE COVER VALVE COVER MALE CONNECTOR (2-WAY) R STEER SELF-CENTERING MODULE FLG SCREW (#10-24 X 1/2") 5 SEC TIMER BOLT (#10-24 X 3/4", PLPS) LOCKNUT (#10-24) ALARM WEATHER-PAC SEAL (2.80MM) PACKARD MALE TERMINAL

REMARKS

RT185T2 HT185T2

RT185T2 HT185T2

W/BACKFILL BLADE W/O BACKFILL BLADE

W/BACKFILL BLADE. SEE FOOTNOTE 1 W/O BACKFILL BLADE. SEE FOOTNOTE 1

RT185T ONLY

FOOTNOTES:

1. THIS COVER IS FOR THE HYDRAULIC SHIFTING MACHNE.

03

ID0021099

48

HYDRAULIC RESERVOIR & DOORS

FR ON T 2 1 4 5

28 29 4 9

14

13 11

10 21

12 6

3 10

27 8

18 7

16 12

2

24

13

24 23 22

10

13 12

7 BA TTE RY

12 2

BA T

TE R

13

24

7

14

12

Y

17

31

15

30

16

13 13

16 12

05

9

26

19 13

9

13

12 19

3 20

12

25

12

ID0021204

49

HYDRAULIC RESERVOIR & DOORS REF PART NO. NUMBER

1.

QTY

336-287 1 320-360 1 2. 106-991 4 3. 106-551 2 4. 336-283 2 5. 106-310 12 6. 116-218 1 360-849 1 7. 105-085 3 8. 105-003 8 9. 106-266 29 10. 106-994 29 11. 364-651 1 12. 106-986 43 13. 106-353 43 14. 115-786 6 15. 320-829 1 16. 110-874 3 17. 320-830 1 18. 336-288 1 19. 117-558 2 214-961 217-309 20. 115-704 AR 21. 115-320 1 22. 215-262 23. 320-827 1 24. 337-001 3 25. 118-093 1 26. 320-822 1 27. 116-063 4 28. 211-306 1 29. 106-859 2 30. 117-442 2 31. 115-152 1

DESCRIPTION

REMARKS

COVER PLATE COVER PLATE FLG LK SCREW (M8-1.25 X 20mm) CLIP NUT (M8-1.25) HANDRAIL SCREW (M8-1.25 X 12MM, SOC) SIGHT GLASS (2" DIA) REFLECTOR LOCKNUT (1/4-NC) FLG LOCKNUT (5/16-NC) FLG LK NUT (M10-1.50) FLG LK SCREW (M10-1.50 X 40mm) HYDRAULIC RESERVOIR FLG LK SCREW (M6-1.00 X 12MM) FLG NUT (M6-1.00) LIMIT STRAP (12") DOOR HINGE (294MM) BATTERY DOOR FILTER DOOR ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) BULK EDGE(1/4", SOLD PER 1") GROMMET (1-1/2") BATTERY (12V 925AMP) BATTERY HOLD-DOWN BATTERY BOLT HINGE (7") BATTERY TRAY SHOCK MOUNT FB/HVAMI FUSE HOLDER SCREW(M4-0.70 X 12MM) SUPPORT MAT PLUG (12N,SQ FM)

HT185 HT185T USE QTY. OF 8 WITH 336-287 USE QTY. OF 8 WITH 336-287 USE LOCTITE #242 OR EQUIVALENT SEE FOOTNOTE 1

NYLOCK

1 @ 10.22"

NOT SHOWN:

FOOTNOTES:

1-REFER TO SPECIAL TOOL DIAGRAM 052-524 FOR INSTALL

NOTE:

05

ID0021204

50

51

52

CANOPY

1

18

12 20 19

21 12

12

17

13

15

14 10 7 13

9

16 8

12

2

11

6 5 4 3

C

808-659

53

CANOPY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

306-350 1 306-319 105-280 1 195-611 3 115-038 4 362-899 1 105-894 12 306-346 1 306-354 1 306-345 1 306-353 1 106-162 38 106-386 30 320-589 1 106-860 4 106-551 16 106-106 4 106-654 12 211-273 1 306-317 1 306-318 1

DESCRIPTION

REMARKS

CANOPY REAR ROPS FRAME BOLT (1/2-NC X 2-1/4", ALN CSK) BOLT (1/2-NC X 1-1/4", ALN CSK) RETAINER ACOUSTICAL HEADLINER LOCKNUT (M10-1.50, PRV TRQ, 10.9) LEFT LINER REAR LINER RIGHT LINER FRONT LINER FLG SCREW (M8-1.25 X 20mm) FLG LOCKNUT (M8-1.25) HEADLINER SUPPORT SCREW (M6-1.00 X 10mm) CLIP NUT (M8-1.25) NUT (M6-1.00) FLG LK SCREW (M10-1.50 X 16mm) 5 GAUGE CLUSTER LEFT CANOPY RAIL RIGHT CANOPY RAIL

FOOTNOTES

1. FOR ROPS STRUCTURE PARTS SEE PART # 809-371 OR 803-423.

NOTE:

C

808-659

54

55

56

57

58

NOTES:

ID0134963

59

CONTROL COMPONENTS

ID0135065

60

HAND THROTTLE

9

7

10 14 14

8

8 9

8 9 14

2

14 9

16

8

1 19 3

11

23

8

12

24

3

1

SEE FOOTNOTE 2

22

4

4

23 9

17 18 SECURES THROTTLE CABLE & AIR HOSE TO RIGHT SIDE OF ENGINE REF PAGE 806-768

17 18

20

SEE FOOTNOTE 1 21 6 4

15

5

FUEL PUMP ARM

4 13 1

2 3 3 1

C

806-773

61

HAND THROTTLE REF PART NO. NUMBER

QTY

DESCRIPTION

1. 196-058 2 CABLE SWIVEL (.081") 2. 106-205 2 WASHER (.191") 3. 105-284 7 WASHER (3/16") 4. 106-018 4 JAM NUT (3/8-NF) 5. 363-521 1 THROTTLE BRACKET 6. 196-230 1 THROTTLE CABLE (100") 7. 110-519 1 KNOB (1/2-NC, ORG) 8. 106-379 6 FLG LK SCREW (M6-1.00 X 20mm) 9. 106-385 10 FLG LOCKNUT (M6-1.00) 10. 365-296 1 THROTTLE HANDLE 11. 196-130 1 FRICTION CONTROL 12. 331-793 1 CONTROL ARM 13. 107-194 2 FLG SCREW (M8-1.25 X 50mm) 14. 105-095 4 WASHER (1/4") 15. 106-386 2 FLG LOCKNUT (M8-1.25) 16. 323-889 - OPERATOR MODULE 17. 106-382 3 FLG LK SCREW (M10-1.50 X 20mm) 18. 110-373 2 BOLT-ON CLAMP (13/16") 19. 106-013 1 WASHER (3/16") 20. 106-266 1 FLG NUT (M10-1.50) 21. 337-160 1 CABLE BRACKET 22. 319-936 1 THROTTLE WELDMENT 23. 106-712 4 FLG SCREW (M6-1.00 X 16mm) 24. 331-108 1 THROTTLE MOUNT BRACKET

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

SEE FOOTNOTE2 AND FOOTNOTE 3 SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES

1. TO MOUNT THROTTLE BRACKET (REF #5) REMOVE SCREWS CURRENTLY ON ENGINE AND REPLACE WITH TWO EACH OF RE #13 & REF #15 2. THE THROTTLE CABLE LOCATED UNDER THE CONSOLE OF THE OPERATOR MODULE (REF #16) WILL BE TWO PIECES. YOU MUST USE THE UPPER HOLE AS INDICATED FOR RT150/HT150/RT185/HT185 APPLICATIONS. 3. REF #12 (331-793) HAS BEEN ROTATED 180 DEGREES ON RT185/HT185.

NOTE:

C

806-773

62

THROTTLE MOUNT

7

3

10 11

8 6 5

2 1

5 9

1 4

B

808-478

63

THROTTLE MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

319-490 105-815 217-304 117-342 179-554 107-529 105-118 110-590 105-805 106-598 105-894 319-498

QTY

DESCRIPTION

REMARKS

2 1 1 1 2 1 1 1 1 1 1

THROTTLE MOUNT BOLT (#10-24 UNC X 1", PAN SLT) THROTTLE SENSOR ROD THROTTLE PIVOT PIN WASHER (1.250", UHMW) WASHER (3/8") KNOB (3/8-NC, ORANGE) BELLEVILLE WASHER (3/8") WASHER (9/16", HARDENED) LOCKNUT (M10-1.50, PRV TRQ, 10.9) THROTTLE BRACKET

INCLUDES REF. NO'S 1-11

FOOTNOTES

NOTE:

B

808-478

64

65

66

67

68

ATTACHMENT CONTROL

6

3 1

19

FR ON T

SEE FOOTNOTE 3

20 2

17 7

16 4

SEE FOOTNOTE 2

10 35 27

5

5

30

7

38 34

9 13

29

32

24 25

7

11

22

30

37 ARM ATTACHED TO PUMP HOUSING

33

31

8 21

39 14

12

36 30

SEE FOOTNOTE 1

18 27

34 ATTACHMENT PUMP 25

32

24

29 13

15 31

28 26 23

G

806-772

69

ATTACHMENT CONTROL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

106-566 331-064 106-712 105-816 106-138 110-375 106-385 184-362 331-061 331-062 106-391 105-273 110-697 106-005 196-294 110-688 365-278 106-389 105-044 196-131 110-685 303-459 106-992 331-166 105-810 106-386 365-358 363-524 106-138 217-270 106-048 110-318 106-161 106-678 106-542 105-091 106-390 106-850 106-030

QTY

2 2 2 1 4 1 7 1 1 2 2 2 2 1 1 2 1 1 1 1 1 1 2 2 4 1 1 1 2 1 4 1 1 1 1 1 1 1 2

DESCRIPTION

REMARKS

SCREW (M6-1.00 X 70mm) FRICTION CONTROL BEARING FLG SCREW (M6-1.00 X 16mm) SCREW (#10-24 X 1-1/2, PAN SLT) NUT (M5-0.08) KNOB (1/2-NC , YELLOW) FLG LOCKNUT (M6-1.00) SPACER CABLE CABLE MOUNT TAB LEVER STOP WASHER (M12) SCREW (M12-1.75 X 35mm) CLAMP (.360") SCREW (M8-1.25 X 16mm, ALN) CONTROL CABLE ROD END (M12-1.75) ATTACHMENT HANDLE WASHER (M8) JAM NUT (1/2-NC) FRICTION CONTROL UNIT ROD END (M5-0.80, FM RH) NEUTRAL SWITCH BRACKET FLG LK SCREW (M8-1.25 X 25mm) BACKUP (.360", BOLT ON) BOLT (#10-24 X ‡", ALN) FLG LOCKNUT (M8-1.25) ACTUATION LEVER CABLE ANCHOR BRACKET NUT (M5-.80) PROXIMITY SWITCH HARNESS LOCKNUT (#10-24) BALL JOINT (#10-32) FLG SCREW (M6-1.00 X 20mm) LOCKNUT (1/4-NF) PAN HEAD SCREW (M5 X .8 X M16) LOCK WASHER (5/16") WASHER (M10) LOCKNUT (M5-0.08) LOCKWASHER (M12)

FOOTNOTES

1-INSTALL ACTUATION LEVER (REF #27) PRIOR TO INSTALLING PUMP. 2-FOR DESTINATION OF THIS WIRE RECEPTACLE SEE "ELECTRICAL DIAGRAM-FRAME/ENG. HARNESS" (PAGE 805-075).

3-USE UPPER HOLE FOR TRENCHER AND SAW. USE LOWER HOLE FOR PLOW

NOTE:

G

806-772

70

71

72

HT185T CRUISE CONTROL

16 17 14 18 14 15

14

19

20 19

10

28

25

A

809-633

73

HT185T CRUISE CONTROL CONSOLE 25

22

24

16 29

20 26 4 3 26 23 7 13 11

2

26

7

4 7

12 11

3 6

1

21

5 9 26

13

2

12

7 6 21 8

5

27 8

27 9 7

A

809-633

74

HT185T CRUISE CONTROL CONSOLE REF PART NO. NUMBER

1. 105-622 2. 105-197 3. 105-818 4. 110-282 5. 110-281 6. 365-345 7. 105-085 8. 217-162 9. 300-489 10. 217-892 11. 337-174 12. 105-152 13. 105-878 14. 106-049 15. 220-569 16. 110-641 17. 217-762 18. 110-854 19. 106-048 20. 217-710 21. 105-115 22. 217-191 23. 184-820 24. 274-433 25. 110-560 26. 105-284 27. 105-294 28. 213-309 29. 213-308

QTY

DESCRIPTION

REMARKS

2 BOLT (1/4-NC X 6") 2 BOLT (1/4-NC X 1") 2 BOLT (1/4-NC X 1-1/2") 2 ROD END (1/4-NF, FM LH) 2 ROD END (1/4-NF FM) 2 CONTROL ARM 6 LOCKNUT (1/4-NC) 2 P/Q JOYSTICK 3 SPACER 1 AUTOCROWD POTENTIOMETER 2 LINKAGE ROD 2 NUT (1/4-NF) 2 NUT (1/4-NF, LH) 4 BOLT (#10-24 X 3/4", PHLPS) 1 UNIVERSAL CRUISE CONTROL MODUL 2 KNOB (1/8", BLK) 1 ROCKER SWITCH (SEALED) 1 SWITCH ACTUATOR GUARD 4 LOCKNUT (#10-24) 3 MICRO RELAY (SPDT) 2 JAM NUT (5/16-NF) 1 POTENTIOMETER W/ 4-WIRE 1 SPACER 1 TRACK CONTROLLER DECAL 4 POP RIVET (3/16" X 1/2", ALUM) 8 WASHER (3/16") 2 JAM LOCKNUT (5/16-NF) 1 CRUISE CONTROL HARNESS 1 CONSOLE HARNESS

FOOTNOTES

NOTE:

A

809-633

75

76

NOTES:

ID0134963

77

HYDRAULICS

ID0135071

78

HYDRAULIC DIAGRAM-HT 2

FLOW DIRECTION

TILT

2

TILT

CHARGE RETURN PRESSURE INACTIVE CONTROL

4

2

2

SWING

3

SWING

1

LIFT

LIFT

4

5

21 10

8

18

7

6

11

9

13

12 20

14 17

TRENCHER MOTOR SHIFT

16

CHARGE IN ATTCH PUMP

CHARGE OUT

RT GND DRV PUMP LT GND DRV PUMP

15

2

LEVEL

LEVEL

2

BRAKE

PRESSURE ON ATTACHMENT VALVE MOTOR SHIFT

19 MOTOR SHIFT

06

BRAKE

19

ID0068596

79

HYDRAULIC DIAGRAM-HT REF PART NO. NUMBER

1. 155-260 2. 151-058 3. 155-260 4. 151-095 5. 155-260 6. 360-367 7. 158-693 8. 155-260 9. 158-381 158-365 10. 155-260 11. 364-169 12. 158-681 13. 159-411 14. 158-051 15. 151-363 16. 158-680 17. 159-194 18. 155-260 19. 166-344 20. 516-009 21. 155-260

QTY

DESCRIPTION

BK QDC ADAPTOR (02-O40) CYL (3" X 1.75" X 6") BK QDC ADAPTOR (02-O40) CYL (4" X 2.25" X 8") BK QDC ADAPTOR (02-O40) RADIATOR/OIL COOLER FLOW CHECK VALVE (16SF-16SF BK QDC ADAPTOR (02-O40) HYD PUMP - AUXILIARY HYD PUMP - AUXILIARY BK QDC ADAPTOR (02-O40) HYDRAULIC TANK RELIEF VALVE (AUXILIARY) FILTER HEAD (20SF-20SF) HYD PUMP - AUXILIARY HYDRAULIC PUMP HYD CONTROL VALVE CHARGE MANIFOLD BK QDC ADAPTOR (02-O40) GEAR BOX (PLANETARY) HYD CONTROL VALVE ( -SPOOL) BK QDC ADAPTOR (02-O40)

REMARKS

TEST PORT (AUXILIARY PRESSURE) TEST PORT (ATTACHMENT CHARGE) TEST PORT (RIGHT TRACK FORWARD)

TEST PORT (LEFT TRACK FORWARD)

TEST PORT (CASE DRAIN)

TEST PORT (LEFT TRACK REVERSE)

TEST PORT (RIGHT TRACK REVERSE)

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0068596

80

AUXILIARY HYDRAULICS

T ON FR

1 TO FRONT PORT IN TANK (PG 806-073)

54

2

3 16

9

4 TO TEST PORT

5

31 TO MIDDLE PORT IN TANK (PG 806-073)

27 7

POWER STEERING VALVE BACKFILL BLADE VALVE

34 LT

40

AU OU

IN

PLUG

28 29

42

27

49

26

12

53

14 11 11

6

18 19 21

23

29

27

ACTUATOR

37

24 25 22

13 15 16

17

20

X

T

RT

36 35

37

30

56

10

8

32

34

48

46

41 43

38

39 ELECT SOLENOID VALVE

33

47 TO RETURN TUBE

56 55

50 45

44 51

TO ATTACHMENT VALVE FOOTNOTE 1

42 52

45

A

808-575

81

AUXILIARY HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

107-009 2 337-161 1 106-266 1 110-766 1 107-001 1 154-482 1 106-385 154-300 158-381 1 158-365 1 149-465 1 107-010 5 337-152 1 106-354 2 337-145 1 514-390 1 110-250 2 116-588 AR 514-081 1 154-391 1 106-945 324-127 158-681 1 500-756 305-807 1 106-806 3 154-284 1

DESCRIPTION

FLG LK SCREW (M12-1.75 X 25mm) HOSE BRACKET FLG NUT (M10-1.50) CONDUIT CLAMP (1-1/2") FLG LK SCREW (M10-1.50 X 25mm) CONNECTOR (04N-04O90) FLG LOCKNUT (M6-1.00) CONNECTOR (10O-12S90) HYD PUMP - AUXILIARY HYD PUMP - AUXILIARY HOSE (10OFX90L-34"-3000) FLG LK SCREW (M12-1.75 X 30mm) BULKHEAD PLATE FLG NUT (M12-1.75) BRACKET PLATE BK S/O COUPLER (20S-24HBK) WORM CLAMP (1-1/4" TO 2-1/8") BULK HOSE (1-1/2", SOLD PER 1') UN BR TEE (10OFX-10O-10O, 04NF) CONNECTOR (08S-10O) SCREW (M6-1.00 X 100mm) VALVE SPACER RELIEF VALVE (AUXILIARY) SEAL REPAIR KIT VALVE BRACKET FLG LK SCREW (M12-1.75 X 25mm) CONNECTOR (08S-08O45)

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 2 USE "PERMA-LOK HH190" OR EQUIVALENT WHEN ASSEMBLING USED WITH OPTIONAL IMPELLOR, SEE PAGE 806-782

USE 1 @ 63" SEE FOOTNOTE 2 SEE FOOTNOTE 2

FOOTNOTES

1-P/N 156-751 (REF #52) IS USED IN PLACE OF 156-752 (REF #49) WHEN TRACTOR IS NOT EQUIPPED WITH BACKFILL BLADE OPTION. 2-SEE PAGE 806-073, "HYDRAULIC RESERVOIR" FOR QUANTITYS & DETAILS

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

A

808-575

82

AUXILIARY HYDRAULICS REF PART NO. NUMBER

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

55.

56.

154-854 115-737 515-625 154-298 154-322 155-493 115-737 117-656 514-082 154-221 155-130 154-298 515-453 515-454 154-288 515-455 154-895 515-451 154-313 154-391 105-818 110-958 110-879 156-752 156-754 156-753 156-751 106-632 154-327 154-315 153-910 515-548

QTY

1 3 1 2 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 8 5 5 1 1 1 1 2 1 1 1 1

DESCRIPTION

HOSE (08OFX90-34"-3000) ABRASION SLEEVE (1.59" X 40") HOSE (10OFX90-38"-3000) CONNECTOR (10S-10O90) CONNECTOR (08O-10S90) HOSE (08OFX-60"-3000) ABRASION SLEEVE (1.59" X 40") ABRASION SLEEVE (1.59" X 45") CONNECTOR (06S-10O90) CONNECTOR (06S-06O) PLUG (06S) CONNECTOR (10S-10O90) HOSE (10OFX45/90S/288-24"-3000) HOSE (10OFX90L-20"-3000) CONNECTOR (10S-10O90, XL) HOSE (10OFX90/90/343-24"-3000) HOSE (10OFX90-44"-2750) HOSE (06OFX90-48"-3000) CONNECTOR (08S-1045) CONNECTOR (08S-10O) BOLT (1/4-NC X 1-1/2") BACKUP PLATE BLT-ON CLP (5/8", SOLD PER SET) HYD LINE (-10O-10O90) HYD LINE (-10) HYD LINE (-10) HYD LINE (-10O-10OFX) FLG LK SCREW (M12-1.75 X 35mm, SER) CAP(08OF) UNION (10O-10OFX90) HYD LINE (-10) HOSE (10OFX90M-62"-3000)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1

W/O BACKFILL BLADE OPTION

FOOTNOTES

NOTE:

A

808-575

83

84

AUXILIARY HYDRAULICS WITHOUT IMPELLER 29

4

15 9

7

9

11

12

13

9 48

10 15

37

TO ATTACHMENT VALVE

3

38

37

40 4

6

49 38

1 37

39 39

2

36

5

TO RETURN TUBE

34

23

16

17 19

35 24

18 32

47 26 30

14 43

20

42 44 8

46

27

45

21 33 31

25

TO SUPPLY PORT PG 806-077

22 27 28

A

41

809-620

85

AUXILIARY HYDRAULICS WITHOUT IMPELLER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

156-752 1 156-754 1 156-753 1 154-391 1 117-655 1 154-313 1 516-009 107-010 5 154-298 3 515-453 1 515-455 1 515-334 1 153-909 217-897 157-113 155-757 14. 158-381 1 15. 515-625 1 16. 154-482 1 17. 514-081 1 18. 154-391 1 19. 154-284 1 20. 514-390 1 21. 515-025 1 22. 514-078 23. 154-300 1 24. 149-465 1 25. 154-236 1 26. 158-681 1 500-756 27. 110-250 2 28. 116-588 AR 29. 156-751 1 30. 106-385 4 31. 106-266 1 32. 324-127 1 33. 110-766 1 34. 106-972 2 35. 305-807 1 36. 106-806 3 37. 110-879 2 38. 110-958 2 39. 105-818 4

DESCRIPTION

REMARKS

HYD LINE (10O-10O90) HYD LINE (10OFX-10O90) HYD LINE (10OFX-10O90) CONNECTOR (08S-10O) ABRASION SLEEVE (1.59" X 38") CONNECTOR (08S-10O45) HYD CONTROL VALVE FLG LK SCREW (M12-1.75 X 30mm) CONNECTOR (10S-10O90) HOSE (10OFX45/90-24"-3000) HOSE (10OFX90/90L/343-24"-3000) HOSE (10OFX45-20"-3000) HYD CONTROL VALVE COIL O-RING (015 70SL) SILICONE O-RING (021-D70) VITON AUXILIARY PUMP HOSE (10OFX90-38"-3000) CONNECTOR (04N-04O90) UN BR TEE (10OFX-10O-10O, 04NF) CONNECTOR (08S-10O) CONNECTOR (08S-08O45) BK S/O COUPLER (20S-24H BK) HOSE (08OFX90-40"-3000) SLIP-ON COUPLER (20S-24H90, 12SF) CONNECTOR (10O-12S90) HYD LINE (10OFX90L-34"3000) CONNECTOR (08O-12S90) RELIEF VALVE SEAL REPAIR KIT WORM CLAMP (1-1/4" TO 2-1/8") BULK HOSE (1-1/2", SOLD PER 1') HYD LINE (10O-10OFX) FLG LOCKNUT (M6-1.00) FLG NUT (M10-1.50) VALVE SPACER CONDUIT CLAMP (1-1/2") SCREW (M6-1.00 X 65mm) VALVE SUPPORT FLG LK SCREW (M12-1.75 X 25mm) BOLT ON CLAMP (5/8", SOLD PER SET) BACKUP PLATE BOLT (1/4-NC X 1- 1/2")

BFB PRESSURE RETURN POWER BEYOND

ENDS WITH S/N 6V0038

BACKFILL BLADE

BEGINS WITH S/N 6V0040 FITS BETWEEN SECTIONS FITS ON P.O. CHECK BODY USE "PERMA-LOK HH190" OR EQUIVALENT WHEN ASSEMBLING

AUXILIARY AUXILIARY

USE 1 @ 80" SEE FOOTNOTE 1

SEE FOOTNOTE 2

FOOTNOTES

1. "NO BACKFILL BLADE" OPTION, P/N 156-751 (REF #29) REPLACES P/N 156-752 (REF #1) WHEN TRACTOR IS NOT EQUIPPED WITH BACKFILL BLADE OPTION. 2. RELIEF VALVES (REF#26) MOUNT ON RIGHT SIDE OF ENGINE

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

A

809-620

86

AUXILIARY HYDRAULICS WITHOUT IMPELLER REF PART NO. NUMBER

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

QTY

DESCRIPTION

316-574 2 VALVE BRACKET 106-995 1 FLG LK BOLT (M10-1.5 X 45mm) 337-145 1 PUMP SUPPORT 337-152 1 GUSSET 106-354 2 FLG NUT (M12-1.75) 154-327 1 CAP (08OF) 154-299 - RUN TEE (08S-08O-08O) 106-632 2 FLG LK SCREW (M12-1.75 X 35mm) 153-910 1 HYD LINE (-10) 154-315 1 UNION (10O-10OFX90)

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 4 TORQUE TO 95 N.m / 95 ft. lbs.

BEGINS WITH S/N 6V0040 BEGINS WITH S/N 6V0040

FOOTNOTES

3. THIS CAP (REF #45) IS USED IF A RELIEF VALVE FROM THE IMPELLOR SYSTEM IN NOT USED. 4. REFER TO PAGE 806-776, ENTITLED "AUXILLARY HYDRAULICS WITH IMPELLOR" FOR DETAILS

NOTE:

A

809-620

87

88

AUXILIARY HYDRAULICS WITH IMPELLOR

2 1 3

17

3 4

13

18

14

19

5 12

11 10

16

6 7

15

TO PICILO TUBE

20

8

21

9

TO FRONT TANK OUTLET

B

806-776

89

AUXILIARY HYDRAULICS WITH IMPELLOR REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

337-542 154-698 154-309 117-679 515-139 154-300 155-194 154-299 515-025 117-196 154-284 154-391 514-081 154-482 158-681 324-127 515-549 149-466 154-300 158-365 149-465

DESCRIPTION

NEUTRAL SWITCH BRACKET HOSE (10OFX-26"-2750) BK CONNECTOR (10O-10OBK) ABRASION SLEEVE (1.59" X 32") HOSE (10OFX45-36"-3000) CONNECTOR (10O-12S90) REDUCER (20S-12SF) RUN TEE (08S-080-08O) HOSE (O8OFX90-34-3000) ABRASION SLEEVE (2.07" X 34") CONNECTOR (O8S-O8O45) CONNECTOR (08S-10O) UN BR TEE (10OFX-10O-10O,04NF) CONNECTOR (O4N-O4O90) RELIEF VALVE (AUXILLIARY) VALVE SPACER HOSE (100FX45-62"-3000) HOSE (10OFX90M-34"-3000) CONNECTOR (10O-12S90) HYD PUMP - AUXILLIARY HOSE (10OFX90L-34"-3000)

REMARKS

SEE FOOTNOTE 1

FOOTNOTES

1-SEE PAGE 806-775 ENTITLED "AUXILLIARY HYDRAULICS WITHOUT IMPELLOR" FOR MOUNTING HARDWARE

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

B

806-776

90

91

92

CASE DRAIN HYDRAULICS 40

TO ATTACHMENT MOTOR

TO ATTACHMENT MOTOR

41 40 43

42 43

44

44

4 NT ME CH TA P AT PUM

45

T GH RI CK A P TR PUM GD

9

11

46 10 TO ATTACHMENT PUMP INLET PAGE 807-006

12

9

5 1

8 12

34

12 33

32

31

2

12

6

7

12 16

3

14 18 19

12

15

T GH R I CK A P T R PUM GD FT LE CK A P TR PUM GD

24

25 26

12

20

29

30

9 17

NT ME CH TA P A T P UM

35 12

13

9

21

28

23

22

12 36

12

20 T ON FR

37 39 39

27

DETAIL "A" FLOW DIRECTION

27 LEFT GROUND DRIVE MOTOR

38

RIGHT GROUND DRIVE MOTOR

38

B

809-621

93

CASE DRAIN HYDRAULICS WITHOUT IMPELLER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

QTY

106-387 4 514-432 1 214-819 1 105-031 4 305-800 1 106-164 8 159-411 1 168-616 159-079 149-840 153-791 514-138 1 110-250 6 116-588 AR 149-459 1 110-353 12 116-587 AR 155-047 1 158-693 1 514-226 1 116-588 AR 105-224 2 322-362 2 111-008 2 106-386 2 337-085 1 106-992 2 156-179 1 154-327 2 154-326 1 515-452 1 154-324 2 154-296 1 154-188 1 116-460 1 514-114 1 116-460 1 514-281 1 116-588 1 156-099 1 116-460 1 154-279 2 116-634 2 514-095 2 514-177 2 106-204 4 149-224 2 157-078 2 105-072 4 105-118 4

DESCRIPTION

FLG LOCKNUT (M10-1.50) S/O COUPLER (24S-24H90, 08NF) TEMPERATURE SWITCH BOLT (3/8-NC X 1") BRACKET FLG LK SCREW (M10-1.50 X 30mm) DUAL FILTER HEAD GASKET, FILTER HEAD FILTER ELEMENT (1-1/2 UNF) FILTER ELEMENT (1-1/2 UNF) FILTER ELEMENT (1-1/2 UNF) S/O COUPLER (24S-24H) WORM CLAMP (1-1/4" TO 2-1/8") BULK HOSE (1-1/2") S/O COUPLER (20S-24H-20H) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (1-1/4") S/O COUPLER (16S-20H) FLOW CHECK VALVE S/O COUPLER (20S-24H45) BULK HOSE (1-1/2") BOLT (1/4-NC X 2-1/2") BACKUP SPACER BOLT-ON CLAMP (1-1/2", SET) FLG NUT (M8-1.25) MOUNT BRACKET FLG LK BOLT (M8-1.25 X 25mm) HYDRAULIC LINE (-24) CAP (08OF) CAP (06OF) HOSE (10OFX90-72"-3000) CAP (10OF) CAP (04OF) S/O COUPLER (16S-16H90) BULK HOSE(1" SOLDPER1) S/O BR TEE(12S-16H-16H90) BULK HOSE (1 SOLD PER1) S/O BR TEE(12S-16H-24H) BULK HOSE (1-1/2") HYD LINE (-24) BULK HOSE(1"SOLDPER 1') CONNECTOR (08O-10S) ABRASION SLEEVE (1.59" X 65") CONNECTOR (20S-20O90) CAP (20OF) BOLT(1/2NC X 1-1/2"ALN) HEAD FLANGE(20HFL-20SF) O-RING (222 D90) LOCK WASHER (3/8") WASHER (3/8")

REMARKS

BEGINS WITH S/N ___________

SEE FOOTNOTE 1 SUPERSEDED SEE FOOTNOTE 1

USE 1 @ 29.0"

USE 1 @ 34.0" SEE DETAIL "A" FOR FLOW DIRECTION USE 1 @ 23.5"

USE 1 @ 26.0" USE 1 @ 11.75" USE 1 @ 5.0" USE 1 @ 6.0"

FOOTNOTES

1 - NEW MACHINES COME WITH BREAK-IN OIL FILTER (P/N 153-791) INITIALLY INSTALLED. BREAK IN OIL FILTER MUST BE USED ON NEW MACHINES FOR THE FIRST 50 HOURS OF OPERATION OR FOR THE FIRST 50 HOURS AFTER ANY HOSE OR COMPONENT REPAIR. REPLACE BREAK-IN OIL FILTER WITH REGULAR-USE OIL FILTER(P/N 159-079) ONLY AFTER THIS DECONTAMINATION PROCESS HAS TAKEN PLACE. NOTE:

B

809-621

94

95

96

RESERVOIR HYDRAULICS Tier 2

10

5

11 4 3 2 PP SU

1

9

RE

TO "PUMP INLET HYDRAULICS" PG 807-007

LY

RN TU

8 6

12 7

14

13

TO "IMPELLOR" RELIEF PG 806-776

TO "WITH IMPELLOR" PG 806-776

T ON FR

TO "WITHOUT IMPELLOR" RELIEF 806-775

02

ID0179111

97

RESERVOIR HYDRAULICS Tier 2

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

105-818 2 322-289 1 110-411 1 111-021 1 364-651 514-078 1 514-154 1 115-152 1 116-322 AR 111-046 1 110-217 1 154-391 1 115-112 1 154-324 1

DESCRIPTION

REMARKS

BOLT (1/4-NC X 1-1/2") BACKUP (BOLT ON) BOLT ON CLAMP (3/4", SET) BREATHER CAP (TANK) HYDRAULIC RESERVOIR SLIP-ON COUPLER (20S-24H90, 12SF) SLIP-ON COUPLER (120S-16H90, 08NF) PLUG (12N, SQ FM) BULK HOSE (1/2" SOLD PER 1") CAP FILLER NECK WORM CLAMP (7/16" TO 1") CONNECTOR (08S-10O) PLUG (08N, SQ) CAP (10OF)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0179111

98

99

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

HYDRAULIC CONTROL VALVE

9

4 2

10

10 INLET 10

7 6 5

OUTLET

6

5

3

8

6

1

1

04

ID0129273

115

HYDRAULIC CONTROL VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

516-009 500-934 500-294 N/A 500-939 500-926 500-938 500-933 500-931 500-937 500-932 500-933 500-935 500-927 500-928 191-151

QTY

2 3 1 1 1 2 3 2 1 1 1 1 1 1 3

DESCRIPTION

REMARKS

HYDRAULIC CONTROL VALVE SPOOL POSITIONER KIT PLUG (10S) OUTLET COVER INLET COVER SEAL REPAIR KIT VALVE SECTION LOAD CHECK PLUG KIT SEAL REPAIR KIT VALVE SECTION SEAL REPAIR KIT LOAD CHECK PLUG KIT FLOAT POSITIONER KIT RCM RELIEF CARTRIDGE (2500PSI) SEAL REPAIR KIT SPOOL LIP SEAL KIT

INCL REF #'S 3, 4 , 5 & 7

INCL REF #'S 2 & 9 INLET COVER SECTION INCL REF #'S 1, 6 & 10 WORK SECTION INCL REF #'S 6, 8 & 10 "FLOAT" WORK SECTION

SPOOL - REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REF. #10 (191-151) SUPERCEDED PART #500-930

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0129273

116

HYDRAULIC CYLINDERS (3.0" X 1.75")

1

6

11

5

7 8 4 9 3 10 2

A

809-366

117

HYDRAULIC CYLINDERS (3.0" X 1.75") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (3.0 X 1.75 X 3.0) CYLINDER BARREL (3.0 X 3.0) CYLINDER ROD (1.75 X 3.0) CYL (3.0 X 1.75 X 4.0) CYLINDER BARREL (3.0 X 4.0) CYLINDER ROD (1.75 X 4.0) CYL (3.0 X 1.75 X 5.0) CYLINDER BARREL (3.0 X 5.0) CYLINDER ROD (1.75 X 5.0) CYL (3.0 X 1.75 X 6.0) CYLINDER BARREL (3.0 X 6.0) CYLINDER ROD (1.75 X 6.0) CYL (3.0 X 1.75 X 8.0) CYLINDER BARREL (3.0 X 8.0) CYLINDER ROD (1.75 X 8.0) CYL (3.0 X 1.75 X 10.0) CYLINDER BARREL (3.0 X 10.0) CYLINDER ROD (1.75 X 10.0) CYL (3.0 X 1.75 X 12.0) CYLINDER BARREL (3.0 X 12.0) CYLINDER ROD (1.75 X 12.0) CYL (3.0 X 1.75 X 16.0) CYLINDER BARREL (3.0 X 16.0) CYLINDER ROD (1.75 X 16.0) CYL (3.0 X 1.75 X 20.0) CYLINDER BARREL (3.0 X 20.0) CYLINDER ROD (1.75 X 20.0) CYL (3.0 X 1.75 X 24.0) CYLINDER BARREL (3.0 X 24.0) CYLINDER ROD (1.75 X 24.0) CYL (3.0 X 1.75 X 30.0) CYLINDER BARREL (3.0 X 30.0) CYLINDER ROD (1.75 X 30.0)

3 4 5 6 7 8 9 10 11

150-763 150-911 150-765 106-122 155-734 155-733 157-550 157-549 105-363

1 1 1 1 1 1 1 1 1

CYLINDER HEAD (3.0 X 1.75) LOCK RING (3.0) CYLINDER PISTON (3.0 X 1.75) BOLT (7/8-NC X 2-1/4", GD8) O-RING (334 D90) BACKUP RING (334 D90) U-SEAL (1.750") WIPER SEAL (1.750") WASHER (7/8")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-683 150-299 150-446 149-684 152-004 153-015 149-685 152-068 150-432 151-058 152-008 150-428 151-070 152-014 150-436 149-686 150-284 149-732 151-042 150-293 150-425 151-083 150-288 153-004 151-122 150-667 153-020 149-687 149-763 149-733 149-688 149-764 149-734

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL. MOLDED-ON WEAR RING SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #11 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-172 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 410-460 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-238 WIPER INSTALLER (1.75") 259-244 PISTON SEAL INSTALLER (3.5") 259-245 PISTON INSTALLER (3.5") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-366

118

HYDRAULIC CYLINDERS (4.0" X 2.25")

1

6 11

5

7 4 8

9

12 10

3

2

A

809-370

119

HYDRAULIC CYLINDERS (4.0" X 2.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (4.0 X 2.25 X 4.0) CYLINDER BARREL (4.0 X 4.0) CYLINDER ROD (2.25 X 4.0) CYL (4.0 X 2.25 X 5.0) CYLINDER BARREL (4.0 X 5.0) CYLINDER ROD (2.25 X 5.0) CYL (4.0 X 2.25 X 6.0) CYLINDER BARREL (4.0 X 6.0) CYLINDER ROD (2.25 X 6.0) CYL (4.0 X 2.25 X 8.0) CYLINDER BARREL (4.0 X 8.0) CYLINDER ROD (2.25 X 8.0) CYL (4.0 X 2.25 X 10.0) CYLINDER BARREL (4.0 X 10.0) CYLINDER ROD (2.25 X 10.0) CYL (4.0 X 2.25 X 12.0) CYLINDER BARREL (4.0 X 12.0) CYLINDER ROD (2.25 X 12.0) CYL (4.0 X 2.25 X 16.0) CYLINDER BARREL (4.0 X 16.0) CYLINDER ROD (2.25 X 16.0) CYL (4.0 X 2.25 X 20.0) CYLINDER BARREL (4.0 X 20.0) CYLINDER ROD (2.25 X 20.0) CYL (4.0 X 2.25 X 24.0) CYLINDER BARREL (4.0 X 24.0) CYLINDER ROD (2.25 X 24.0) CYL (4.0 X 2.25 X 30.0) CYLINDER BARREL (4.0 X 30.0) CYLINDER ROD (2.25 X 30.0) CYL (4.0 X 2.25 X 30.0) CYLINDER BARREL (4.0 X 36.0) CYLINDER ROD (2.25 X 36.0)

3 4 5 6 7 8 9 10 11 12

150-757 149-303 150-993 106-146 157-035 157-036 157-526 157-527 106-147 149-318

1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (4.0 X 2.25) LOCK RING (4.0) CYLINDER PISTON (4.0 X 2.25) BOLT (1-1/8-NC X 2-1/2", GD8) O-RING (342 D90) BACKUP RING (342 D90) U-SEAL (2.250") WIPER SEAL (2.250") WASHER (1-1/8") WEAR RING

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-705 149-768 149-741 151-132 152-012 153-023 151-158 152-062 153-036 151-095 152-030 153-008 149-706 149-769 149-742 151-048 150-298 150-430 151-059 152-007 150-470 149-707 149-770 149-801 151-162 152-063 153-037 149-708 149-771 149-743 149-709 149-772 149-744

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #12 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-177 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 770-850 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-240 WIPER/SEAL INSTALLER (2.25") 259-246 PISTON SEAL INSTALLER (4") 259-247 PISTON INSTALLER (4") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-370

120

NOTES:

ID0134963

121

ELECTRICAL

ID0135070

122

4-POST WORKING LIGHT

2

11

1 7 3

4

3

10

4

2

1 7

5

6

1 7

2

3 OPTIONAL BEACON

POWER SUPPLY PLUG

3 9 1

2

B

8

7

809-269

123

4-POST WORKING LIGHT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

331-568 4 217-007 105-021 1 105-070 1 217-058 105-078 1 105-079 1 115-320 2 115-349 1 115-355 1 105-158 4 157-645 12 214-104 12 105-095 8 214-246 4

DESCRIPTION

REMARKS

LIGHT BAR WORKING LIGHT (CLEAR) NUT (1/2-NC) LOCK WASHER (1/2") WARNING LIGHT (AMBER) NUT (1/4-NC) LOCK WASHER (1/4") GROMMET (1-1/2") GROMMET (1/2") GROMMET (1-3/8") CAM WASHER (5/8") WEATHER-PAC SEAL (2.80MM) PACKARD MALE TERMINAL WASHER (1/4") 1-WAY MALE CONNECTOR

FOOTNOTES

NOTE:

B

809-269

124

NOTES:

ID0134963

125

MISCELLANEOUS

ID0135063

126

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

127

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

128

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

129

130

HT185T Related Publications Component

P/N

Model: HT185 ................ Parts Manual ......................................................... ............ 053-143 HT185 ................ Operators Manual .................................................. ............ 054-060 HT185 ................ Repair Guide (Service Manual) .............................. ...... Not Available Engine: John Deere ......... Operators Manual - 6068HF275 ............................ ............ 054-087

Filters Engine: Air Filter Element (primary) ............................................................................... 194-351 Air Filter Element (secondary) .......................................................................... 194-352 Oil Filter Element (spin-on) - John Deere ......................................................... 195-478 Fuel Filter Element (water trap, spin-on) - John Deere ..................................... 194-464 Fuel Filter Element (final) .................................................................................. 194-467 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ...................................... 159-079 Element (1-1/2-UNF, spin-on, Break-In) .............................................. 149-840

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

VER.03

ID0087689

131

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

 Text

 Graphics

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Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

ID0135001

132

133

ID0040564

134

ID0135281