Ditch Witch HT115 Tractor Parts Manual 053-481 - PDF DOWNLOAD

HT115

Parts Manual

Issue 11

053-481

1

HT115 ISSUE NO. 11PL-01/18 For Replacement Copy Order P/N 053-481

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: HT115 Tractor

Copyright 2004, 2006, 2007, 2008, 2011, 2012, 2014, 2017, 2018 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, and The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

CONTENTS______________________ Decals

Location....................................................... 8

Engine Components

Engine........................................................ 14 Engine Mount, Rear .................................. 34 Engine Service ........................................... 16 Engine Support, Rear ................................ 18 Fuel Tank ..............................................30, 32 Muffler and Air Filter ................................ 20 Muffler Guard Kit ...................................... 22 Muffler Support ........................................ 24 Radiator Mount Kit ................................... 36 Radiator/Oil Cooler ................................... 26

Frame Components

Backfill Blade Assembly............................. 42 Battery Box ............................................... 84 BFB Cylinder Guard .................................. 40 Cab Heater Assembly ............................... 94 Canopy and Light Kit ................................ 92 Component Mounting .............................. 86 Console ..................................................... 70 Counterweight/Grille ...........................44, 46 Engine Enclosure ...................................... 48 Fenders & Covers ..................................... 78 Frame Mount ........................................... 50 Gauge Cluster ............................................ 72 Ground Drive Hydraulic Mount ................ 56 Hydraulic Tank .......................................... 82 ROPS ......................................................... 90 Seat Platform ........................................... 74 Seat Swivel and Base ................................ 76 Skid Plate .................................................. 54 Sound Blankets ......................................... 88 Tape Dispenser ......................................... 96 Track Frame Mount................................... 52 Track Group, Rubber ................................ 58 Track Group, Steel..................................... 60 Track Guide, Front..................................... 62 Track Guide, Middle .................................. 64 Track Repair Parts, Steel ........................... 66 Track Scraper............................................. 68

Control Components

Attachment ............................................. 102 Backfill Blade .......................................... 100 Joystick ................................................... 104

Hydraulics

Auxiliary Hydraulics ............................... 120 BFB Hydraulics ....................................... 108 BFB Valve ............................................... 110 Control Valve .......................................... 134 Cylinder – 2” x 1.25” x 8” ........................... 136 Cylinder – 3” x 1.75” x 8” ........................... 138 Filter – Tier 3 ............................................ 124 Filter Guard ............................................ 132 Ground Drive – Case Drain ........................ 128 Ground Drive – Hi/Low ............................. 118 Ground Drive – Hydraulics ....................... 126 Ground Drive – Park Brake ........................ 130 Hydrostatic Pump Attachment ............... 122 Motor Shift/Park Brake .................. 114, 116 Pump Drive Hydraulics .......................... 112

Electrical

*See technical supplement for further electrical information ............. #053-139

Miscellaneous

Bolt/Nut Torque Chart............................ 144 Filters ....................................................... 150 Optional Kits ............................................ 150 Related Publications ............................... 150 Replacement O-Ring Chart ..................... 149 Warranty Registration ........................... 152

ID0135101

5

6

7

DECALS

8

DECAL LOCATION HT115

20

TEST PORTS

18 2

19

9 11

3

46

8

37

40

30 43

7

22 24

26 32

22

22

5

24 38

14

24 12 21 03

ID0088460

9

DECAL LOCATION HT115

15 16 17 41

44

23 10 22

27 24

34 35 22

24 26

36

22

22

31

24 43

03

ID0088460

10

DECAL LOCATION HT115

4 13

25

39

45

29

33

42

INSIDE OF BATTERY DOOR

28 BATTERY 1

6 03

ID0088460

11

DECAL LOCATION HT115

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

275-938 274-291 273-100 273-146 273-197 273-246 273-267 273-292 273-452 273-457 273-448 273-459 273-460 273-475 273-505 273-506 273-507 273-508 273-509 273-510 273-511 274-206 274-318 274-375 274-442 274-724 274-482 275-023 275-033 275-070 275-120 275-148 270-5127 275-303 275-400 275-497 700-062 700-063 700-064 700-125 700-155 700-156 700-157 700-158 700-159 700-160 700-194

QTY

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 1 6 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

DESCRIPTION

DECAL KIT - HT115 SOUND POWER BFB FUNCTIONS NOTICE ADD COOLANT OVERHEAD CONSOLE RIGID LOGO PLACARD DITCH WITCH BATTERY FRAME NOSE CASTING WEIGHT NOTICE COOLANT DIAGNOSTIC GAUGE & CONNECTION CAN MULTIPORT MODULE WARNING EXPLOSION POSSIBLE PREHEAT RELAY/SOLENOID WARNING -READ MANUAL HT115 LUBE CHART HT115 FUSE PANEL HT115 RELAY PANEL HT115 TEST PORT LOCATIONS AUTO TRACK/GROUND SPEED AUTOTRACK JOYSTICK OVERLAY HT115 TEST PORTS WARNING NO ETHER/STARTER FLUID TIE DOWN LOCATION MASTER DISCONNECT SWITCH LIFT LOCATION WARNING ONE CALL NOTIFICATION WARNING SINGLE OPERATOR OIL LEVEL NOTICE ELECTRICAL SYSTEM WARNING RUNAWAY RESERVOIR (THF) FUEL TANK (DIESEL) BATTERY WARNING ROLLOVER NOTICE OIL LEVEL OIL DRAIN-ID DIESEL FUEL CAP HYDRAULIC OIL CAP POWER BEYOND/RETURN/PRESSURE ENGINE OVERRIDE/REEL CARRIER HT115 MODEL ID RT HT115 MODEL ID LT HT115 MIDDLE OVERLAY STACKED DITCH WITCH LOGOTYPE AUXILIARY OVERLAY HORN/PARKING BRAKE/IGNITION THROTTLE

REMARKS

SEE FOOT NOTE 1 OPTION; SEE FOOT NOTE 2 OPTION; SEE FOOT NOTE 3

FOOTNOTES

1. NOT PART OF KIT. 2. NOT PART OF KIT. SEE BACKFILL BLADE KIT 104-083.

3. NOT PART OF KIT. SEE LIGHT KIT 601-329.

03

ID0088460

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

14

DEERE ENGINE (TIER 2)

19

27

25 21

23

24 28

24

18 11

12 16

1 9 8

7 13 32 31

22

33

30

26

39

24

19

6 4

29

36 35

5 17 14

10

4

38

24

34 20

2

15

3

37

15

ID0036210

15

DEERE ENGINE (TIER 2) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

QTY

194-370 1 154-324 1 149-624 1 110-353 2 116-044 AR 153-160 1 215-1203 1 217-565 1 217-247 1 107-009 1 106-396 1 184-427 1 156-241 2 159-625 1 106-989 2 106-527 2 310-599 1 178-358 1 107-002 2 106-386 2 156-277 1 323-634 1 194-478 106-124 1 315-543 1 106-382 4 156-275 1 156-276 1 323-365 1 106-545 2 105-475 2 106-336 2 107-001 4 106-266 4 107-723 2 106-643 2 106-709 2 116-946 2 337-369 1

DESCRIPTION

ENGINE 4045TF275115I JD CAP (10OF) BK S/O COUPLER (10O-10H) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (5/8", SOLD PER 1") S/O COUPER (18M-10H45) SENDER, OIL PRESSURE (0-80PSI) SD TEMPERATURE SENDER 100 - 280 F WATER TEMPERATURE ADAPTER FLG LK SCREW (M12-1.75 X 25MM) WASHER (M10, HARDENED) BOSS STREET ELBOW (02N-02NF90) FUEL FILTER HOSE (06O) FLG LK SCREW (M8-1.25 X 35mm) SCREW (M14-2.00 X 50mm) MOUNT SLEEVE FLG LK SCREW (M10-1.50 X 30mm) FLG LOCKNUT (M8-1.25) COMPRESSION NUT (05T) FILTER MOUNT ENGINE OIL FILTER SCREW (M10-1.50 X 110mm) FILTER MOUNT FLG LK SCREW (M10-1.5 X 20mm) TUBE CONNECTOR (04H-05T) FERRULE (05T) FILTER MOUNT SUPPORT LOCKNUT (M16-2.0,PRV TRQ,10.9) WASHER (1/2") SCREW (M12-1.75 X 90mm) FLG LK SCREW (M10-1.50 X 25mm) FLG NUT (M10-1.50) SCREW (M16-2.00 X 70mm, SOC) SCREW (M16-2.00 X 25mm, SOC) FLG LK NUT (M12-1.75) ENGINE SHOCK MOUNT FRONT ENGINE BRACKET

REMARKS

OBSOLETE

USE 1 @ 5.75" SEE FOOTNOTE 1

POSITION METAL FACE TO FRAME BOTTOM

NOT SHOWN:

FOOTNOTES:

1. THE PRESSURE SENDER 215-1203 IS CONNECTED TO THE GAUGE DISPLAY AND THE PRESSURE SENSOR 213-083 (NOT SHOWN) IS CONNECTED TO THE ENGINE ECU.

NOTE:

REF #2 THRU #29 ARE SUPPLIED WITH ENGINE (194-370).

15

ID0036210

16

DEERE ENGINE SERVICE TIER 2 1

2

4

11

6 5

3

7 8 10

09

9

ID0029275

17

DEERE ENGINE SERVICE TIER 2 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

194-370 194-478 1 499-944 171-010 1 217-451 1 194-442 1 194-394 1 106-090 4 106-206 4 194-492 1 194-498 1 215-1203 1

DESCRIPTION

REMARKS

ENGINE 4045TF275115I JD ENGINE OIL FILTER OIL FILTER SEAL RING FAN BELT ALTERNATOR 95 AMP (REMAN) FAN SPACER 22.5 DIA PULLER FAN LOCK WASHER (M10) SCREW (M10-1.50 X 90mm) PRIMARY FUEL FILTER ELEMENT SECONDARY FUEL FILTER SENDER, OIL PRESSURE (0-80PSI) SD

OBSOLETE

SEE FOOTNOTE 1

NOT SHOWN:

054-087 194-254 194-501 165-883 213-080 213-081 213-082 159-586 213-083 213-085

1 1 1 1 2 1 1 1 1

JOHN DEERE TIER II OPER MANUAL STARTER THERMOSTAT GASKET, THERMOSTAT WHEEL SPEED SENSOR COOLANT TEMPERATURE SENSOR ENGINE HEAD TEMPERATURE SENSOR SPEED SENSOR O-RING OIL PRESSURE SENSOR DIODE HARNESS

SEE FOOTNOTE 1

FOOTNOTES

1. THE PRESSURE SENDER 215-1203 IS CONNECTED TO THE GAUGE DISPLAY AND THE PRESSURE SENSOR 213-083 (NOT SHOWN) IS CONNECTED TO THE ENGINE ECU.

NOTE:

09

ID0029275

18

19

20

21

22

MUFFLER GUARD KIT (RT/HT115 & RT95) 4

7 5 3

1

2

5 3

5 6 C

808-758

23

MUFFLER GUARD KIT (RT/HT115 & RT95) REF PART NO. NUMBER

1 2 3 4 5 6 7

191-308 194-201 320-491 111-136 196-351 105-823 105-562 105-003

QTY

DESCRIPTION

MUFFLER GUARD KIT (RT115) 1 MUFFLER 1 MUFFLER GUARD 2 MOUNTING CLAMP 1 EXHAUST TUBE (4" X 12") 6 FLG LK BOLT (5/16-NC X 3/4") 2 FLG BOLT (5/16-NC X 1-3/4") 2 FLG LOCKNUT (5/16-NC)

REMARKS

INCLUDES REF. NO.'S 2 & 3

INCLUDES REF. NO.'S 5, 6 & 7 SEE FOOTNOTE 1

FOOTNOTES

1. MOUNTING CLAMP NEEDS TO BE SHAPED TO FIT MUFFLER..

NOTE:

C

808-758

24

MUFFLER SUPPORT RT115 - RT95H - HT115

4

25

23

3 10

24

13

6

27

26

28

9 29

29

30

5

12

2

11

29

5

7

W/ AIR CONDITIONING

14

15 8 1

16

17

20

21

22

18

21

19

TIER 1 08

ID0002135

25

MUFFLER SUPPORT RT115 - RT95H - HT115 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

191-368 194-370 320-494 194-201 196-351 106-719 105-003 105-827 107-001 320-932 111-136 105-873 105-823 105-562 116-461 325-634 115-704

QTY

1 1 1 1 2 2 4 4 1 2 2 4 2 1 1 1

DESCRIPTION

MUFFLER SUPPORT KIT ENGINE ASSY FRONT SUPPORT MUFFLER EXHAUST TUBE (4" X 12") CLIP NUT (3/8-NC) FLG LOCKNUT (5/16-NC) FLG LK BOLT (3/8-NC X 1-1/4") FLG LK SCREW (M10-1.50 X 25MM) MUFFLER MOUNT PLATE MOUNTING CLAMP FLG LK BOLT (5/16-NC X 1") FLG LK BOLT (5/16-NC X 3/4") FLG BOLT (5/16-NC X 1-3/4") BULK EDGE (3/8", SOLD PER FT) RADIATOR MOUNT BULK EDGE (1/4", SOLD PER 1")

191-428 17 320-175 18 320-738 19 117-978 20 194-121 21 110-170 22 117-852

AIR INTAKE CONVERSION KIT 1 INLET MOUNT 1 RIGHT SIDE PANEL W/ AIR INTAKE 1 BULK EDGE(3/16 W/ 1" BULB) 1 AIR CLEANER ASSEMBLY 2 WORM CLAMP (4-1/8" TO 5") 1 INTAKE ELBOW (4.5")

190-1181 23 300-1576 24 320-932 25 111-136 26 106-719 27 105-866 28 105-827 29 107-001 30 116-461

- MUFFLER AND COMPRESSOR MOUNT 1 MUFFLER AND COMPRESSOR MOUNT 1 MUFFLER MOUNT PLATE 2 MOUNTING CLAMP 2 CLIP NUT (3/8-NC) 2 FLG LK BOLT (5/16-NC X 1.250") 2 FLG LK BOLT (3/8-NC X 1-1/4") 5 FLG LK SCREW (M10-1.50 X 25MM) 12 BULK EDGE (3/8", SOLD PER FT)

REMARKS

INCLUDES REF NO.,S 2, 5, 7 - 11 & 14 OBSOLETE, EXHAUST ELBOW AND FAN MOUNT NOT PART OF KIT NOT PART OF KIT NOT PART OF KIT INCLUDED WITH MOUNTING CLAMP 111-136

SHAPE TO FIT MUFFLER INCLUDED WITH MOUNTING CLAMP 111-136 INCLUDED WITH MOUNTING CLAMP 111-136 USE 12" SEE FOOTNOTE 2 USE 1 @ 7" INCL'S REF. NO'S 17-22 & SEE FOOTNOTE 1

500-2305 ASSEMBLY COVER

FOR UNITS WITH AIR CONDITIONING

FOOTNOTES:

1. 191-428 AIR-INTAKE CONVERSION KIT ONLY USED ON RT115 TIER 1 UNITS. 2. REF #15 (325-634) FOR USE ON RT115/HT115 ONLY. SEE PAGE ENTITLED "RADIATOR/OIL COOLER (TIER 2) FOR REFERANCE.

NOTE:

08

ID0002135

26

RADIATOR/OIL COOLER (TIER 2) 26 34 22

10

10 12 45

12

35 20

49

36

7

28 22 14 22 28 32

24 9

39

29

50

22 34

3

33 40 42

13

22

27 33

31

1 4

23

16 25

51

17

30 19

19

37 43 16

9 16

13

15

41

9 51 6

52 6

9

18 53

19

54

47 8 16 6

5

38

16

11 11 16 16

2

17

44 48

21

11

46 21

14

ID0021179

27

RADIATOR/OIL COOLER (TIER 2) REF PART NO. NUMBER

QTY

DESCRIPTION

1. 194-374 1 RADIATOR/OIL COOLER TIER 2 RTH 2. 362-973 2 FAN SHROUD HALF (RT115) 3. 184-317 4 ENGINE MOUNT SPACER 4. 117-864 1 UPPER RADIATOR HOSE 5. 117-862 1 LOWER RADIATOR HOSE 6. 116-128 4 SHOCK MOUNT 7. 318-956 1 FRONT SUPPORT 8. 325-634 1 RADIATOR MOUNT 9. 105-118 10 WASHER (3/8") 10. 107-135 2 CLIP NUT (M8-1.25) 11. 107-001 8 FLG LK SCREW (M10-1.50 X 25mm) 12. 106-992 2 FLG LK SCREW (M8-1.25 X 25mm) 13. 110-134 4 WORM CLAMP (2.062" TO 2.750") 14. 116-108 AR BULK HOSE (5/16", SOLD PER 1") 15. 106-998 2 FLG LK SCREW (M10-1.50 X 70mm) 16. 106-266 16 FLG NUT (M10-1.50) 17. 106-999 14 FLG LK SCREW (M10-1.50 X 20mm) 18. 319-729 1 BARRIER 19. 116-421 AR BULK EDGE (1/8", SOLD PER 1') 20. 106-497 4 FLG SCREW (M10-1.50 X 35mm) 21. 116-107 AR BULK STRIP (1.2", SOLD PER 1") 22. 110-249 5 WORM CLAMP (1/4" X 5/8") 23. 107-002 4 FLG LK SCREW (M10-1.50 X 30mm) 24. 364-638 1 PRESSURE TANK 25. 117-937 1 AIR BARRIER 26. 111-084 1 RADIATOR CAP (16 PSI) 27. 106-386 1 FLG LOCKNUT (M8-1.25) 28. 155-162 2 S/O COUPLER (04N-05H) 29. 514-285 1 S/O COUPLER (08N-10H90) 30. 153-160 1 S/O COUPLER (18M-10H45) 31. 116-750 AR BULK HOSE (5/8", SOLD PER 1") 32. 115-286 1 REDUCER (08N-1/4-NF) 33. 110-217 2 WORM CLAMP (7/16" TO 1") 34. 155-164 2 S/O COUPLER (04N-05H90) 35. 116-108 AR BULK HOSE (5/16", SOLD PER 1") 36. 116-108 AR BULK HOSE (5/16", SOLD PER 1")

REMARKS

USE 1 @ 24"

45",

SEE FOOTNOTE 3

USE 2 @ 12"

SEE FOOTNOTE 1 USE 1 @ 24" SEE FOOTNOTE 2

USE 1 @ 12" USE 1 @ 31"

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

CONNECTS INTO ENGINE WATER PUMP CONNECTS INTO ENGINE CYLINDER HEAD REF 19 (116-421) USES THREE PIECES 15" LONG.

NOTE:

14

ID0021179

28

RADIATOR/OIL COOLER (TIER 2) REF PART NO. NUMBER

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

QTY

502-046 1 179-608 2 106-380 4 110-333 1 110-259 3 106-162 1 117-819 2 117-936 1 110-549 1 111-134 2 105-975 2 105-884 6 106-997 2 115-380 AR 117-888 AR 157-429 2 331-555 AR 115-704 AR

DESCRIPTION

GROMMET (3/4") SPACER FLG LK SCREW (M8-1.25 X 16mm) BOLT-ON CLAMP (1") BOLT-ON CLAMP (.625") FLG SCREW(M8-1.25 X 20mm, GD8) FLAP AIR BARRIER SIGHT GAUGE (12N) BOLT CLAMP WASHER (3/4") WASHER (.531") FLG LK SCREW (M10-1.50 X 60MM) WEATHER STRIP (3/8" x 3/4") BULK STRIP (1/2", SOLD PER 1") HOLE PLUG (1.125") SHIM BULK EDGE (1/4", SOLD PER 1")

REMARKS

USE 2 @ 12" USE 1 @ 7"

NOT SHOWN:

FOOTNOTES:

NOTE:

14

ID0021179

29

30

FUEL TANK

ENDS WITH S/N: CMWHT115 P60000013

27 24 12

23 26

30

5

2 3

25

28

4

9 21

6 17

7 11 18 16

15

19 1 20 14 29

22

8

13 10 06

ID0019165

31

FUEL TANK

ENDS WITH S/N: CMWHT115 P60000013 REF PART NO. NUMBER

QTY

1 364-604 2 111-052 3 111-051 4 364-623 5 117-558 6 111-021 7 105-650 8 156-239 9 214-985 10 115-152 11 105-649 12 117-671 13 106-709 14 106-387 15 106-724 16 106-574 17 107-629 18 107-778 19 106-386 20 105-003 21 111-046 22 106-632 23 116-325 24 156-269 25 118-096 26 110-563 27 110-528 28 116-108 29 116-108 30 194-505

1 FUEL TANK WELDMENT 1 HINGE 1 HINGE 1 TOOL BOX DOOR 1 LATCH, ADJUST LEVER (LOCKING) 1 BREATHER CAP (TANK) 8 SCREW (M4-0.70 X 10MM) 1 S/O SHUT-OFF (02N-05H90) 1 FUEL SENDER 1 PLUG (12N, SQ FM) 5 BOLT (#10-32 X .75", BUT) 1 ABRASION SLEEVE (1" X 12") 12 FLG LK NUT (M12-1.75) 2 FLG LOCKNUT (M10-1.50) 2 FLG SCREW (M10-1.50 X 25MM) 1 CLIP NUT (M6-1.00) 3 WASHER (M8) 2 SCREW (M8-1.25 X 30MM,BUT SOC) 2 FLG LOCKNUT (M8-1.25) 1 FLG LOCKNUT (5/16-NC) 1 LOCKING CAP (NON-VENTED) 12 FLG LK SCR (M12-1.75X35MM,SER) 1 GROMMET (.362") 1 S/O COUPLER (04H-05H90) 1 BULK FUEL TUBING (1/4",PER FT) 2 SPRING CLAMP (3/8") 4 SNAP-ON CLAMP (.531" TO .593") 1 BULK HOSE (5/16", SOLD PER 1") 1 BULK HOSE (5/16", SOLD PER 1") 1 FUEL PICKUP

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE 1 @ 12" USE 1 @ 65" USE 1 @ 46.5"

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0019165

32

FUEL TANK

BEGINS WITH S/N: CMWHT115 P60000014

1 35

4

6

2

7 9

5

34

10 19

13

16

17

18

33

12 11 14

24 22

8

23

20

3 15 14

21 18

31 30 27 15

29 32

25 26 07

28 ID0141524

33

FUEL TANK

BEGINS WITH S/N: CMWHT115 P60000014 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

5 SCREW(#10-32 X 1-1/2") HEX 4 SNAP-ON CLAMP (.531" TO .593") 1 BULK HOSE (5/16", SOLD PER 1") 1 BULK HOSE (5/16", SOLD PER 1") 1 ABRASION SLEEVE (1" X 12") 1 S/O COUPLER (04H-05H90) 1 GROMMET (.362") 1 S/O SHUT-OFF (02N-05H90) 2 SPRING CLAMP (3/8") 1 BULK FUEL TUBING (1/4",PER FT) 1 LOCKING CAP (NON-VENTED) 1 BREATHER CAP (TANK) 1 FUEL PICKUP 14 FLG LK NUT (M12-1.75) 14 FLG LK SCR (M12-1.75X35MM,SER) 1 FLANGE 4 FLG LOCKNUT (M10-1.50) 4 FLG SCREW (M10-1.50 X 25MM) 3 FLG LOCKNUT (5/16-NC) 1 FUEL TANK WELDMENT 1 CLIP NUT (M6-1.00) 3 WASHER (M8) 1 SCREW (M6-1.00 X 20MM,BUT SOC) 2 SCREW (M8-1.25 X 30MM,BUT SOC) 2 FLG LOCKNUT (M8-1.25) 1 TOOL BOX DOOR 8 SCREW (M4-0.70 X 10MM) 1 LATCH, ADJUST LEVER (LOCKING) 1 HINGE 1 HINGE 1 TOOL BOX 1 PLUG (12N, SQ FM) 1 LEFT AIR DEFLECTOR 1 SPACER 1 FUEL SENDER

107-786 110-528 116-108 116-108 117-671 156-269 116-325 156-239 110-563 118-096 111-046 111-021 194-505 106-709 106-632 300-1384 106-387 106-724 105-003 300-1401 106-574 107-629 106-640 107-778 106-386 300-2689 105-650 117-558 111-052 111-051 300-1390 115-152 313-911 300-2186 214-985

DESCRIPTION

REMARKS

USE 1 @ 53" USE 1 @ 83"

USE 1 @ 12"

ATTACHES COVER TO STUD ON FRAME

USE LOCTITE 242 OR EQUIVALENT

REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SPACER (300-2186) IS USED "AS REQUIRED" DURING ASSEMBLY TO ADJUST THE SPACE BETWEEN THE TANK AND THE PLASTIC FENDER.

NOTE:

07

ID0141524

34

REAR ENGINE MOUNT

12

11

1

2

14 11

12

13

3 11 13

5

17

15

18 16

A

4 12

7 8

19 10

6

9

809-624

35

REAR ENGINE MOUNT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 REAR ENGINE MOUNT 1 LEFT MOUNT FORK 1 RIGHT MOUNT FORK 1 RELIEF VALVE MOUNT 1 ATTACHMENT BRACKET 1 FLG LOCKNUT (M8-1.25) 1 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M6-1.00) 2 SCREW (M6-1.00 X 50MM) 12 FLG LK SCREW (M10-1.50 X 30MM) 24 WASHER (M12, HARDENED) 12 SCREW (M12-1.75 X 40MM, 8.8) 12 LOCKNUT (M12-1.75, NLK) 2 FLG BOLT (5/8-NC X 4") 2 WASHER (1/2") 2 FLG LOCKNUT (5/8-NC) 1 BOLT-ON CLAMP (1-5/8") 1 RELIEF VALVE (AUXILIARY) 2 SHOCK MOUNT

323-401 323-545 323-544 323-891 323-970 106-386 106-381 106-385 107-025 106-383 106-397 106-333 106-031 105-993 105-475 105-994 110-332 158-681 116-151

DESCRIPTION

REMARKS

FOOTNOTES

NOTE:

A

809-624

36

RADIATOR MOUNT KIT HT/RT115

5

3

4

2

4 6

5 1

7 ( 3 ) ( 2 )

( 1 )

1:2 02

ID0156364

37

RADIATOR MOUNT KIT HT/RT115 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 2 2 4 4 2 2

325-634 116-128 105-975 105-118 106-266 106-997 107-001

DESCRIPTION

RADIATOR MOUNT SHOCK MOUNT WASHER (3/4") WASHER (3/8") FLG NUT (M10-1.50) FLG LK SCREW (M10-1.50 X 60MM) FLG LK SCREW (M10-1.50 X 25MM)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

190-1081

RADIATOR MOUNT KIT

INCLUDES REF 1 THRU 7

FOOTNOTES:

1. AUXILIARY VIEW SHOWS PROPER INSTALLATION OF SHOCK MOUNT (116-128) & WASHER (105-975).

NOTE:

02

ID0156364

38

NOTES:

ID0134963

39

FRAME COMPONENTS

40

41

42

BACKFILL BLADE ASSEMBLY RT90, RT95, RT115, RT100 & RT120

35 6 36 15

4

1 27 26 4

27

2 37

12

26

4

25 27 3

25

OPTION

15

38

4 6

OLD STYLE

13

34

18

14

33 16

6

20 27

14 12

30 29

14

32

30 29 28

24

1 17

9

10 11 21

7 5

15

16

8

4

15 14 23

28

22

24 19

6 4

31 19

17

SEE FOOTNOTE 2

ID0115816

43

BACKFILL BLADE ASSEMBLY RT90, RT95, RT115, RT100 & RT120 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

QTY

105-416 2 178-572 1 151-057 125-771 5 300-7763 1 181-982 1 107-434 1 106-164 1 181-981 1 183-767 1 125-800 1 125-822 2 331-475 1 125-773 4 106-470 4 181-975 2 178-584 1 183-768 1 308-921 1 151-070 300-8635 1 150-5263 178-532 1 314-104 2 178-394 2 105-475 2 105-830 4 106-012 6 309-138 2 106-383 2 331-751 1 322-360 2 106-330 4 106-386 4 105-1187 2 105-1188 2 107-537 2 300-8460 2

DESCRIPTION

WASHER (5/8") PIN (1.75" X 12.75") CYL (2.0" X 1.25" X 8.0") COMPOSITION BUSHING (1.25") PIN TAPERED INSERT (1.25") ROLL PIN 3/8 X 1-5/8 FLG LK SCREW (M10-1.50 X 30mm) TAPERED INSERT (1") TAPERED PIN (25.4mm X 60mm) COMPOSITION BUSHING (1") COMPOSITION BUSHING (1.750") PIVOT COMPOSITION BUSHING (1.750") FLG SCREW (M16-2.00 X 40mm) TAPERED INSERT (1.75") TAPERED PIN (1.750" X 13.90") TAPERED PIN (44.4mm X 205mm) LIFT ARM CYL (3" X 1.75" X 8") LOW ANGLE BACKFILL BLADE, 80" CYL (2" X 1.25" X 3.34") PIN (1.750" X 7.000") TILT BLADE RETAINER TAPERED PIN (1.250" X 4.250") WASHER (1/2") FLG LK BOLT (1/2-NC X 1-1/4") FLANGE BOLT (5/8-NC X 3") RETAINER FLG LK SCREW (M10-1.50 X 30mm) 80" CUTTING EDGE FITTING GUARD (3.0" CYL) SCREW (M8-1.25 X 70mm) FLG LOCKNUT (M8-1.25) SCREW (M10-1.5 X 35mm) TAPERED PIN (1.250" X 2.560") SCREW (M10-1.5 X 20mm) TAB PIN (1.250" X 2.57")

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1

OPTION OPTION OPTION USE LOCTITE 242 USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

1. BACKFILL BLADE 300-4321 IS SUPERSEDED BY 300-8635 ON RT90, RT95, AND RT115.

RT95M BEGINS WITH S/N CMWRT95MJ90000296 RT95H BEGINS WITH S/N CMWRT95HK90000364 RT115 BEGINS WITH S/N CMWR15T3K90000130 2. EARLIER MODELS USE P/N 183-766 TAPERED PIN (31.7mm X 90MM) WITH 106-469 FLG SCREW (M12-1.75 X 30mm)

NOTE:

17

ID0115816

44

COUNTERWEIGHT / GRILLE

ENDS WITH SERIAL NUMBER (SEE NOTES) 3

2 12 4

7

6

15

7

1

16

13

9 14 5 11

2

10

4

3

6

8

SEE FOOTNOTE 2

1

TRACTOR FRAME CROSSMEMBER

TRACTOR FRAME E

808-579

45

COUNTERWEIGHT / GRILLE

ENDS WITH SERAIL NUMBER (SEE NOTES) REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

6 6 1 2 2 2 2 2 2 2 2 1 1 1 1

106-633 106-665 375-370 327-389 313-825 118-400 117-386 308-723 106-987 178-873 106-574 320-729 106-385 306-609 106-161 214-971

REMARKS

DESCRIPTION

SCREW (M20-2.5 X 130mm) LOCKNUT (M20-2.50, 10.9) CASTING (FRAME NOSE) CLAMP BAR GRILLE SHIM (.075") EXTENSION SPRING SCREEN FLG LK SCREW (M6-1.00 X 16mm) SCREEN RETAINER CLIP NUT(M6-1.00) FRONT HOOD SUPPORT FLG LOCKNUT (M6-1.00) HIGH FREQUENCY HORN FLG SCREW (M6-1.00 X 20MM) FRAME HARNESS

SEE FOOTNOTE 1, 3 & 4 SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 2 & 4 SEE FOOTNOTE 4

FOOTNOTES

1- TORQUE BOLT TO 350 FT/LB (475 N/m) 2- INSTALL REF #4 (327-389) WITH THICK EDGE TO FRAME. 3- REFER TO NOSE CASTING INSTALLATION INSTRUCTIONS 051-420.

4- 104-186, BOLT AND SHIM KIT, INCLUDES 1,2,4 & 6.

NOTE:

1. HT115 ENDS WITH S/N 5Z0675 2. RT115 ENDS WITH S/N 5Z0676

E

808-579

46

COUNTERWEIGHT/GRILLE BEGINS WITH S/N 5Z0677.

1 10

3

2

5 3

14

4 5

13

9 8

6

10

3 4 2

15

12

2

17

7

16 17

11

17

17

SEE FOOTNOTE 2 A

809-967

47

COUNTERWEIGHT/GRILLE BEGINS WITH S/N 5Z0677.

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 NOSE CASTING 6 SCREW (M20-2.50 X 120MM, 10.9) 6 LOCKNUT (M20-2.50, 10.9) 10 WASHER (M20, HARDENED) 2 CLAMP BAR 2 GRILLE 2 SCREEN RETAINER 2 CLIP NUT (M6-1.00) 2 FLG LK SCREW (M6-1.00 X 16MM) 2 EXTENSION SPRING 2 SCREEN 1 FRONT HOOD SUPPORT 1 HIGH FREQUENCY HORN 1 FLG LOCKNUT (M6-1.00) 1 FLG SCREW (M6-1.00 X 20MM) 1 FRAME HARNESS 4 SHIM

375-457 106-626 106-665 106-399 307-531 313-825 178-873 106-574 106-987 117-386 308-723 320-729 306-609 106-385 106-161 214-971 329-358

DESCRIPTION

REMARKS

SEE FOOTNOTE 1,2 & 3

SEE FOOTNOTE 2

NOT SHOWN

FOOTNOTES

1. TORQUE BOLT TO 350 ft/lbs.

2. USE SHIMS (REF #17) WHEN MOUNTING NEW CAST NOSE (375-457) ONTO TRACTOR FRAME BEFORE S/N 5Z0676.

3. REFER TO NOSE CASTING INSTALLATION INSTRUCTIONS 051-420 FOR CORRECT TORQUE SEQUENCE.

NOTE

A

809-967

48

ENGINE ENCLOSURE

12

7 6

27 1

19

28

21 5

24

20

31

16

8 8

25

30 23

32

15 14

13

2

16

11

12

17

26

18 22

9

4 10

4 3 29

08

ID0032205

49

ENGINE ENCLOSURE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

191-227 307-463 1 320-738 1 106-081 2 106-387 8 319-808 1 214-979 1 310-716 1 111-043 9 117-341 1 211-087 1 117-344 AR 110-681 4 117-344 AR 107-001 7 117-978 AR 107-003 8 106-709 8 106-558 5 106-048 8 106-408 8 116-489 AR 116-421 AR 217-819 1 106-725 2 194-345 2 318-523 2 110-348 4 320-729 1 106-379 2 106-538 2 105-831 4 325-791 1 106-313 2 115-686 2

DESCRIPTION

SIDE PANEL LOCK KIT LEFT SIDE PANEL RIGHT SIDE PANEL W/ AIR INTAKE SCREW (M10-1.50 X FLG LOCKNUT (M10-1.50) MID HOOD PREHEAT SOLENOID FIREWALL INSULATION STUD SOUND INSULATION BATTERY JUMPER TERMINALS (RED) BULK EDGE (3/16", SOLD PER 1') DRAW LATCH BULK EDGE (3/16", SOLD PER 1') FLG LK SCREW (M10-1.50 X 25mm) BULK EDGE (3/16 W/ 1" BULB)(FT) FLG LK SCREW (M12-1.75 X 35mm) FLG LK NUT (M12-1.75) CLIP NUT (M10-1.50) LOCKNUT (#10-24) BOLT (#10-24 X 1-1/4",SOC, BULK EDGE (1/8", SOLD PER 1') BULK EDGE (1/8", SOLD PER 1') BATTERY DISCONNECT SWITCH SCREW (M10-1.50 X 65mm, SOC) LOCK CABLE LOCK BRACKET POP RIVET(3/16" X .664") FRONT HOOD SUPPORT FLG LK SCREW (M6-1.00 X 20mm) LOCKNUT (M6-1.00,PRV TRQ,10.9) FLG LK BOLT (1/2-NC X 1-1/2") HOOD CAP POP RIVET (1/8" X 3/8" ALUM) BULK EDGE (5/32", SOLD PER 1")

REMARKS

INCLUDES REF #'S 23,24 & 25.

USE 2 @ 25" USE 1 @ 16" USE 18"

USE 2 @ 21" USE 1 @ 26" INCLUDES HARDWARE

5-1/2" EACH

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0032205

50

FRAME MOUNT

1

2 3

A

809-261

51

FRAME MOUNT REF PART NO. NUMBER

1 2 3

105-973 324-506 105-919

QTY

DESCRIPTION

REMARKS

8 BOLT (1-NC X 9") 4 MOUNT BAR 8 ID0011312.par

FOOTNOTES

NOTE:

A

809-261

52

TRACK FRAME MOUNT

1 2 4

3

A

809-262

53

TRACK FRAME MOUNT REF PART NO. NUMBER

QTY

1 2 3 4

16 SCREW (M20-2.50 X 80MM, 10.9) 16 FLG NUT (M20-2.50, 10.9) 1 REAR CROSSMEMBER 1 FRONT CROSSMEMBER

107-127 106-356 323-498 323-499

DESCRIPTION

REMARKS

FOOTNOTES

NOTE:

A

809-262

54

SKID PLATE

2

02

1

ID0018822

55

SKID PLATE REF PART NO. NUMBER

1 2

323-507 106-164

QTY

DESCRIPTION

REMARKS

1 SKID PLATE 7 FLG LK SCREW (M10-1.50 X 30MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0018822

56

GROUND DRIVE HYDRAULIC MOUNT

3 2

1 5

4 9

7 6

8

02

ID0018823

57

GROUND DRIVE HYDRAULIC MOUNT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 1 8 2 8 4 1 1 2

324-475 324-476 106-806 323-504 106-382 106-471 324-474 324-473 116-259

DESCRIPTION

COVER COVER FLG LK SCREW (M12-1.75 X 25MM) COVER FLG LK SCREW (M10-1.50 X 20MM) FLG SCREW (M16-2.00 X 30MM) COVER MOUNT COVER MOUNT BULK EDGE (1/2", SOLD PER FT)

REMARKS

QTY 1-1/2 FEET, AND EACH PIECE IS 9" LONG

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0018823

58

TRACK GROUP (RUBBER)

4

17

11

7 10

1

22

5

15

6 13

11

16 21

12 13

20

8 1

2 14 15

9

18 HT115 RUBBER TRACK ROCK GUARD KIT P/N 190-1273

19 3 4

LEFT MOTOR ORIENTATION DETAIL 11

RIGHT MOTOR ORIENTATION DETAIL ID0018654

59

TRACK GROUP (RUBBER) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

7 TRACK ROLLER (MACHINED) 1 TRACK ROLLER 32 WASHER (M12, HARDENED) 32 SCREW (M12-1.75 X 70MM) 1 GEARBOX & DRIVE PLANETARY 1 SPROCKET, 23 TOOTH 20 SCREW (M20-2.50 X 50MM) 1 IDLER 1 RUBBER TRACK (450MM,88P,71MM) 2 WASHER (M20, HARDENED) 22 SCREW (M20-2.50 X 40MM, SOC) 2 RECOIL STOP BAR 2 COVER 1 COVER 6 FLG LK SCREW (M10-1.50 X 20MM) 1 LEFT ROLLER FRAME 1 HYDRAULIC MOTOR 7 BELT RETAINER 14 SCREW (M12-1.75 X 80MM, SOC) 2 SEAL 1 LUBRICANT NIPPLE 1 O-RING

324-956 324-955 106-397 106-335 166-535 141-770 106-345 324-960 349-004 106-399 108-165 324-574 349-324 349-330 106-382 323-472 159-722 349-949 106-117 500-1342 500-1343 500-1361

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE REPLACMENT SEAL 500-2514 USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 4 SEE FOOTNOTE 3, SPRING NOT SHOWN TORQUE TO 500 FT-LBS, USE LOCTITE 242 OR EQU & SEE FOOTNOTE 4 SEE FOOTNOTE 2

323-473 RIGHT ROLLER FRAME USE SEAL ASS'Y KIT 500-2385

USE LOCTITE 242 OR EQUIVALENT, TORQUE TO 95 FT-LBS SEE FOOTNOTE 5 SEE FOOTNOTE 5 SEE FOOTNOTE 6

NOT SHOWN:

FOOTNOTES:

1. USE 115-258 (COUPLER) FOR TRACK TENSION ADJUSTMENTS, INCLUDED IN SHIP KIT. 2. COMPRESS IDLER SPRING UNTIL RECOIL STOP BAR ARE ABLE TO BE INSERTED IN WINDOW ON TRACK FRAME. 3. SERVICE PARTS: 115-023 SEAL WASHER (M17); 115-022 VALVE ZERK (M16-1.50) 4. THE CHANGING OF SCREW QUANTITIES ENDS WITH S/N 5Z0334 & BEGINS WITH S/N 5Z0443.

5. REF. #20, AND #21 ARE PART OF A SERVICE KIT #190-1192 FOR FRONT IDLER. 6. SERVICE PART ONLY. THE O-RING IS ALREADY ON NEW MOTORS, AND IT IS ALSO INCLUDED IN KIT #500-577.

NOTE:

1. TO REDUCE TRACK TENSION, RELEASE GREASE FROM CYLINDER BY LOOSENING FITTING WITH 1 1/16 INCH (27MM) WRENCH

11

ID0018654

60

TRACK GROUP (STEEL)

17 16 8

5

15

7 3 2

4

1

6

14 1

19 9 10

18 11

12

12

1 2 3

8

FOOTNOTE 9 FOOTNOTE 8

2

1 3

FOOTNOTE 7

13

13

ID0018893

61

TRACK GROUP (STEEL) REF PART NO. NUMBER

QTY

1 324-955 2 106-397 3 106-335 4 166-535 5 106-345 6 324-960 7 106-399 8 108-165 9 323-505 10 349-324 11 349-330 12 106-382 13 305-869 14 141-769 15 323-472 16 500-1361 17 159-722 18 500-1342 19 500-1343

8 TRACK ROLLER 48 WASHER (M12, HARDENED) 32 SCREW (M12-1.75 X 70MM) 1 GEARBOX & DRIVE PLANETARY 20 SCREW (M20-2.50 X 50MM) 1 IDLER 2 WASHER (M20, HARDENED) 22 SCREW (M20-2.50 X 40MM, SOC) 2 RECOIL STOP BAR 1 COVER 1 COVER 4 FLG LK SCREW (M10-1.50 X 20MM) 1 STEEL TRACK 600mm 1 SPROCKET (5.515" A21) 1 LEFT ROLLER FRAME 1 O-RING 1 HYDRAULIC MOTOR 2 SEAL 1 LUBRICANT NIPPLE

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT USE REPLACEMENT SEAL 500-2514 USE LOCTITE 242 OR EQUIVALENT, SEE FOOTNOTE 4 SEE FOOTNOTE 3, SPRING NOT SHOWN TORQUE TO 500 FT-LBS, USE LOCTITE 242 OR EQU & SEE FOOTNOTE 4

323-473 RIGHT ROLLER FRAME USE SEAL ASS'Y KIT 500-2385, SEE FOOTNOTE 6 SEE FOOTNOTE 5 SEE FOOTNOTE 5

FOOTNOTES:

1. USE 115-258 (COUPLER) FOR TRACK TENSION ADJUSTMENTS, INCLUDED IN SHIP KIT. 2. COMPRESS IDLER SPRING UNTIL RECOIL STOP BAR ARE ABLE TO BE INSERTED IN WINDOW ON TRACK FRAME. 3. SERVICE PARTS: 115-023 SEAL WASHER KIT (M17); 115-022 VALVE ZERK (M16-1.50) 4. THE CHANGING OF SCREW QUANTITIES ENDS WITH S/N 5Z0334 & BEGINS WITH S/N 5Z0443.

5. REF #24, AND #25 ARE PART OF A SERVICE KIT #190-1192 FOR FRONT IDLER. 6. SERIVCE PART ONLY. THE O-RING IS ALREADY ON NEW MOTORS, AND IT IS ALSO INCLUDED IN KIT #500-577.

7. STREET PAD KIT 191-402 INCLUDES 176X BOLT 105-302, 176X LOCK WASHER 105-385 & 88X RUBBER GROUSER PAD 118-291.

8. REFER TO "FRONT TRACK GUIDE" ID0181271 FOR MORE INFORMATION & HARDWARE LISTING FOR INSTALLING FRONT TRACK GUIDES. 9. REFER TO "MIDDLE TRACK GUIDE" ID0181272 FOR MORE INFORMATION & HARDWARE LISTING FOR INSTALLING MIDDLE TRACK GUIDES.

NOTE:

1. TO REDUCE TRACK TENSION, RELEASE GREASE FROM CYLINDER BY LOOSENING FITTING WITH 1 1/16 INCH (27 MM) WRENCH

13

ID0018893

62

FRONT TRACK GUIDE HT115

10

4

2

1

5 9

7 6

04

3

8

ID0181271

63

FRONT TRACK GUIDE HT115

REF PART NO. NUMBER

QTY

1 300-4860 2 300-4861 3 105-794 4 105-159 5 300-4859 6 105-273 7 106-397 8 107-521 9 105-1177 10 105-833

1 2 8 2 2 8 5 8 2 1

DESCRIPTION

GUIDE BRACE FRONT GUUIDE WASHER (M12) CAM WASHER (1/2") GUIDE WEAR BAR SCREW (M12-1.75 X 30MM) WASHER (M12, HARDENED) SCREW (M12-1.75 X 20MM) BOLT (1/2-UNC X 8.0" GR. 8) FLG LOCKNUT (1/2-NC)

REMARKS

TORQUE 72 FT-LB. SEE FOOTNOTE #1 SEE FOOTNOTE #1 TORQUR NUT 180 FT-LBS. SEE FOOTNOTE #2

NOT SHOWN:

FOOTNOTES:

1. APPLY LOCTITE 242 OR EQUIVALENT. 2 APPLY LOCTITE 262 OR EQUIVALENT

NOTE:

04

ID0181271

64

MIDDLE TRACK GUIDE HT115

10 1

2

4

9 5 7 6

04

3

11

8

ID0181272

65

MIDDLE TRACK GUIDE HT115

REF PART NO. NUMBER

QTY

1 300-4860 2 300-4862 3 177-001 4 105-159 5 324-991 6 105-273 7 106-397 8 107-521 9 105-1177 10 105-833 11 105-794

2 2 2 4 3 8 5 8 4 1 3

DESCRIPTION

GUIDE BRACE MIDDLE GUIDE SPACER BAR CAM WASHER (1/2") WEAR BAR SCREW (M12-1.75 X 30MM) WASHER (M12, HARDENED) SCREW (M12-1.75 X 20MM) BOLT (1/2-UNC X 8.0" GR. 8) FLG LOCKNUT (1/2-NC) WASHER (M12)

REMARKS

TORQUE 72 FT-LBS / SEE FOOTNOTE #1 SEE FOOTNOTE #1 TORQUE NUT 180 FT-LBS SEE FOOTNOTE #2

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 242 OR EQUIVALENT 2. USE LOCTITE 262 OR EQUIVALENT

NOTE:

04

ID0181272

66

STEEL TRACK REPAIR PARTS HT115

19 3 1

6 7

18 21

10 2

11 12 14

4

5 13

9

8

16 26

17 15

23 20 24

25 27

22

29 28

03

30

ID0192777

67

STEEL TRACK REPAIR PARTS HT115

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

QTY

DESCRIPTION

324-960 1 IDLER 500-1526 1 TRACK SPRING PLATE 500-1525 1 TRACK SPRING 500-1524 1 TRACK TENSION GREASE CYLINDER 500-1343 1 LUBRICANT NIPPLE 500-1342 2 SEAL 105-1242 1 SCREW (M16-1.5 X 20MM) 106-614 2 SCREW (M16-2.00 X 120MM, 10.9) 105-385 2 LOCK WASHER (5/8") 500-1523 1 TRACK IDLER SHELL 500-1522 2 TRACK IDLER BRONZE BUSHING 500-1521 1 TRACK IDLER FILL/CHECK PLUG 500-1520 1 TRACK IDLER SHAFT 500-1519 2 TRACK IDLER RUBBER SEAL 500-1518 2 TRACK IDLER FRICTION SEAL GROUP 500-1517 2 TRACK IDLER SLIDING PLATE 105-1243 2 ROLL PIN (10MM X 60MM) 305-869 1 STEEL TRACK 600mm 108-122 176 GROUSER SHOE SCREW 108-123 176 GROUSER SHOE NUT 500-1514 44 GROUSER SHOE 500-1527 1 TRACK LINK ASSEMBLY 500-1513 44 TRACK RH LINK 500-1512 44 TRACK LH LINK 500-1511 43 TRACK BUSHING 370-505 43 TRACK PIN 500-1510 86 TRACK PIN POLYURETHANE SEAL 370-504 1 TRACK MASTER BUSHING 370-506 1 TRACK MASTER PIN 500-1507 2 TRACK MASTER BUSHING SPACER

REMARKS

INCLUDES ITEMS 2 THRU 17.

SEE FOOTNOTE 1.

SEE FOOTNOTE 1.

INCLUDES ITEMS 19 THRU 22.

INCLUDES ITEMS 23 THRU 30.

NOT SHOWN:

FOOTNOTES:

1. INCLUDED IN 190-1192, GREASE CYLINDER REPAIR KIT.

NOTE:

03

ID0192777

68

TRACK SCRAPER HT115

3

4

2 4 SEE NOTE 1 ON TEXT PAGE 3

3 1

5

3 4

01

5

3

ID0169917

69

TRACK SCRAPER HT115

REF PART NO. NUMBER

QTY

1 2 3 4 5

1 SCRAPER RIGHT 1 SCRAPER LEFT 24 WASHER (M20, HARDENED) 12 SCREW (M20-2.50 X 80MM) 12 HEX NUT (M20-2.50, 10.9) ZP

300-1750 300-1751 106-399 105-625 106-374

DESCRIPTION

REMARKS

REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SCRAPER KIT 190-1164 INCLUDES REF NUMBER 1 THRU 5.

NOTE:

1. THE FOUR (4) BOLTS THAT ALIGN WITH THE CLEARANCE HOLES IN THE SCRAPERS "ARE NOT" TO BE REMOVED TO INSTALL THE SCRAPERS. LEAVE THEM TIGHT TO SECURE THE ATTACHMENT WHILE THE SCRAPERS ARE ATTACHED WITH THE BOLTS, NUTS & WASHERS THAT COME WITH KIT 190-1164.

01

ID0169917

70

CONSOLE

8 19 11 8

1

11

25

1

23

20

18

36 10

3

24 15

4

5 17

37

21 7 6

6

14 31 32

3 2

10

1 2

3 4

56

7

30

36

22

5 4

33 10

36

16 26 6

33

32 31

36 10 34

7 34 35

03

13

27

28 29

39

2

36 10

9

12

ID0092970

71

CONSOLE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

QTY

217-764 1 318-557 1 324-383 1 324-384 1 306-603 1 315-142 1 106-470 4 306-608 2 115-686 13 107-312 14 306-607 2 115-686 6 105-095 2 107-580 2 214-301 1 105-185 2 106-048 2 319-737 1 105-680 2 214-852 1 211-273 1 362-823 1 217-704 1 107-800 2 217-762 1 107-805 2 165-817 1 105-003 2 319-849 1 314-487 1 106-987 2 318-560 2 107-280 9 106-388 9 106-850 9 106-574 2 308-888 1 107-801 16 110-208 1

DESCRIPTION

ROCKER SWITCH (SPDT) CONSOLE BASE MAIN CONSOLE CONSOLE CENTER SECTION AUDIO ALARM PEDESTAL FLG SCREW (M16-2.0 X 40mm) BUTTON COVER BULK EDGE (5/32",SOLD PER 1") SCREW (M6-1.00X25mm, BUT SOC) HORN BUTTON BULK EDGE (5/32",SOLD PER 1") WASHER (1/4") SCREW (M4-0.70 X 16mm, BUT SOC) ACCESSORY SOCKET BOLT (#10-24 X", RD SLT) LOCKNUT (#10-24) DEUTSCH BULKHEAD MOUNT NUT (M4, W/LKWSHR) IGNITION SWITCH 5-GAUGE CLUSTER COVER PLUNGER SWITCH WING SCREW (M6-1 X 25mm) ROCKER SWITCH (SPDT) PLASTIC FASTENER SWITCH GASKET FLG LOCKNUT (5/16-NC) BULKHEAD CONNECTOR MOUNT SHEET BRACE FLG LK SCREW (M6-1.00 X 16mm) ACCESS DOOR SCREW (M5 X 14mm) WASHER (M6) LOCKNUT (M5-0.80) CLIP NUT (M6-1.00) CUP HOLDER WASHER (M6) LEVEL INDICATOR

REMARKS

QTY = 2 WITH REEL CARRIER OPTION

OBSOLETE - SEE FOOTNOTE 2 QTY = 0 WITH REEL CARRIER OPTION

SEE FOOTNOTE 1

FOOTNOTES:

1. MOUNT (1) TO FUEL TANK BOLT ON L/H SIDE 2. FOR REPLACEMENT GAUGE CLUSTER ORDER KIT 190-2726.

NOTE:

03

ID0092970

72

GAUGE CLUSTER

RT70 / RT75 / RT90 / RT95 / RT115 / HT115

10 3 7 2 4

6

11

5 9

1

8 01

ID0441941

73

GAUGE CLUSTER

RT70 / RT75 / RT90 / RT95 / RT115 / HT115 REF PART NO. NUMBER

QTY

DESCRIPTION

1 362-2747 1 GAUGE CLUSTER PANEL 2 211-1016 1 ANALOG OIL PRESSURE GAUGE (BLACK) 3 211-1014 1 ANALOG WATER TEMP GAUGE (BLACK) 4 211-1019 1 ANALOG TACH (BLACK 5 211-1021 1 FUEL GAUGE BLACK (VOLTAGE) 6 211-1003 1 2.06" VOLTMETER GAUGE (BLACK) 7 220-664 3 INDICATOR DISPLAY 8 107-358 10 WELLNUT (M4-0.7 X 12.67MM LG) 9 362-1313 1 HOLE PLUG 10 107-393 10 SCREW (M4-0.70 X 16MM, BX) 11 214-563 1 RED LED (12V DC)

REMARKS

USE REF# 11 ON MECHANICAL UNITS USED ON MECHANICAL UNITS ONLY

NOT SHOWN:

215-2782

1

RT GAUGE CLUSTER HARNESS

FOOTNOTES:

NOTE:

01

ID0441941

74

SEAT PLATFORM

1

HT115

6

2

3

4

21 10 5

3

1

14 4

21

24 19

29

13

5 14

6

10

30 12

26

27 28 16

27 28 11

16

29

12

7

15 8 17

12 20

9

18 25

23 04

22 ID0040516

75

SEAT PLATFORM HT115

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

117-924 117-925 117-429 115-445 115-428 184-252 106-333 106-031 115-430 105-267 309-431 314-594 105-273 305-649 107-312 324-662 117-314 309-294 106-159 105-876 105-089 324-661 313-411 316-479 106-391 107-001 106-387 215-1894 309-227 313-707 107-702 107-698 110-383 106-168

QTY

DESCRIPTION

1 SEAT BELT SET W/ 5.75" TONGUE - SEAT BELT TONGUE (5.75") 1 SEAT REPLACEMENT SEAT ADJUSTABLE TRACK 2 BUSHING (.562" X 1" X .590") 2 SCREW (M12-1.75 X 40MM, 8.8) 2 LOCKNUT (M12-1.75, NLK) 2 SEAT BELT TETHER 4 CUP WASHER (5/16") 1 RIGHT SEAT CONSOLE 1 SEAT BASE 2 SCREW (M12-1.75 X 30MM) - LEFT SEAT CONSOLE 20 SCREW (M6-1.00 X 25MM, BUT SOC) 1 LOWER ARMREST BRACKET 2 ARMREST 1 LOWER ARMREST BRACKET 4 FLG SCREW (1/4-NC X 3/4") 2 SCREW (M10-1.50 X 35MM) 4 LOCKNUT (5/16-NC) 1 UPPER ARMREST BRACKET 1 Y-GATE 1 PLOW GATE 2 WASHER (M12) 8 FLG LK SCREW (M10-1.50 X 25MM) 2 FLG LOCKNUT (M10-1.50) 1 SEAT SWITCH 1 CONTROL LEVER FRAME 1 UPPER ARMREST BRACKET 2 CARRIAGE BOLT (3/8-NC X 3/4") 2 DOWEL PIN (.375 X .500) 2 KNOB (3/8-NC, BLACK) 2 FLG LK BOLT (1/4-NC X 3/4")

REMARKS

USED WITH COMBO ATTACHMENT USED WITH PLOW ATTACHMENT

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 242 OR EQUIVALENT.

NOTE:

04

ID0040516

76

SEAT SWIVEL AND BASE 1 20

2

21 19 3 4

16 17

10 15

13

14 18

12 9 5

6 7

22

8 11

7 8

13

ID0034153

77

SEAT SWIVEL AND BASE REF PART NO. NUMBER

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

QTY

107-528 1 106-522 1 106-385 1 308-895 1 110-178 2 306-844 1 322-986 1 324-729 1 300-8537 1 106-992 9 107-135 13 117-816 1 179-382 1 115-662 1 110-383 1 308-879 1 106-559 1 117-301 1 107-582 1 115-645 1 106-121 1 106-986 1 107-606 1 105-095 1 300-8446 1

DESCRIPTION

PN10 SLOTTED NUT WASHER (2-1/16") FLG LOCKNUT (M6-1.00) LEVER PLUG (7/8") SEAT BASE SEAT BASE SEAT BASE SEAT BASE FLG LK SCREW (M8-1.25 X 25mm) CLIP NUT (M8-1.25) COMPRESSION SPRING SHIM (.020) GROMMET EDGE (3/16" X 12.7") KNOB (3/8-NC, BLACK) SWIVEL SCREW (M12-1.75 X 25mm) SWIVEL DISK (7" UHMW) SHLD BOLT (3/8" X 1/4", 5/16-NC) COMPRESSION SPRING STUD BOLT (3/8-NC X 1-1/2") FLG LK SCREW (M6-1.00 X 12mm) TANG LOCK WASHER (2") WASHER (1/4") ACCESS PANEL

REMARKS

SEE FOOTNOTE 2

FOR TIER 2 RT90 & RT115 FOR HT115 SEE FOOTNOTE 4 FOR INSTR. & BEG. S/N; FOOTNOTE 5 SEE FOOTNOTE 1

SEE FOOTNOTE 3 SEE FOOTNOTE 1

SEE FOOTNOTE 4 FOR INSTR. & BEG. S/N; FOOTNOTE 5

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

4.

5.

USE LOCTITE 242 OR EQUIVALENT TORQUE SPANNER NUT TO PREVENT ROTATION, THEN REVERSE DIRECTION AND LOOSEN 1/8 OF A TURN. NO LUBRICANT ON ITEM #15 SEAT BASE 300-8537, ACCESS PANEL 300-8446 MUST BE USED TOGETHER. BEGINS WITH SERIAL NUMBERS; RT95ME90000274 RT95HJ90000351 RT115T3T90000125.

USE 2X 106-264 FOR RETAINING 300-8446 TO 300-8537 IF WELDNUTS ARE PRESENT. BEGINS WITH SERIAL NUMBERS; RT95HP90000380 RT95ME90000291 R15T3L90000135.

NOTE:

13

ID0034153

78

FENDERS AND COVERS HT115 TIER 2

51

38

47 48

46 34

37 22

52 50 46 45

44

6

36 40 21

30

5 17 19

35

41

33 42

10

43

49 26

22

18

15

27

19

31

18 57

7 54 12 3 11

11

20 20 13 56

12 20 56 12 16

23 12

25

20 56 25

1 16

12

32

16

13

25

2

9

12 55

4 53 11

11 11

24 8

56 20

12 12

16

14

6

28

39

12

06

29

ID0092969

79

FENDERS AND COVERS HT115 TIER 2 REF PART NO. NUMBER

QTY

DESCRIPTION

1. 319-746 1 REAR PANEL W/O AC DUCT 319-745 1 REAR PANEL W/ AC DUCT 2. 324-651 1 LEFT FENDER 3. 324-650 1 RIGHT FENDER 4. 324-623 1 ACCESS PLATE 5. 105-662 4 NUT (#4-40) 6. 322-871 1 TDM COVER 7. 110-854 1 SWITCH ACTUATOR GUARD 8. 324-566 1 FLOOR PLATE 9. 107-461 1 LOCKING LATCH 10. 120-085 4 ADJUSTABLE LOUVER (23-0005) 11. 107-778 24 SCREW (M8-1.25 X 30mm,BUT SOC) 12. 107-135 36 CLIP NUT (M8-1.25) 13. 306-796 5 TAB 14. 309-816 2 STRAP 15. 217-762 1 ROCKER SWITCH (SPDT) 16. 106-992 8 FLG LK SCREW (M8-1.25 X 25mm) 17. 307-644 1 COVER 18. 107-358 10 WELLNUT (M4-0.7 X 12.67mm LG) 19. 107-580 10 SCREW (M4-0.70 X 16mm,BUT SOC) 20. 107-629 19 WASHER (M8) 21. 107-269 4 SCREW (#4-40 X 3/4 ", PAN) 22. 106-640 6 SCREW (M6-1.00 X 20mm, BUT. SOC.) 23. 106-574 5 CLIP NUT (M6-1.00) 24. 306-795 1 TAB 25. 309-434 4 TAB 26. 106-385 2 FLG LOCKNUT (M6-1.00) 27. 362-823 1 COVER 28. 117-360 2 GRAB HANDLE 29. 309-847 1 FUEL SENDER COVER 30. 106-155 20 SCREW (#4-40 X 5/8", PAN PLPS) 31. 120-084 4 HOSE ADAPTER (23-0048) 32. 120-123 1 HOSE ADAPTER (23-0090) 33. 107-744 2 WASHER (M6) 34. 106-724 2 FLG SCREW (M10-1.50 X 25mm) 35. 105-894 2 LOCKNUT(M10-1.50,PRV TRQ,10.9) 36. 320-680 1 J-BOX MOUNT PLATE 37. 110-590 1 KNOB (3/8-NC, ORANGE) 38. 105-085 2 LOCKNUT (1/4-NC) 39. 106-992 4 FLG LK SCREW (M8-1.25 X 25mm)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1

SEE FOOTNOTE 4

SEE FOOTNOTE 2

FOOTNOTES:

1) 2) 3) 4) 5) 6)

06

1 REQUIRED WITH REEL WINDER 1 REQUIRED PER FOLLOWING OPTION NOT USED: REEL WINDER 1 REQUIRED W/O BACKFILL BLADE KIT 7 REQUIRED WITH BACKFILL BLADE KIT BEGINS WITH S/N CMW HT115J70000047.

CAN DIAGNOSTIC TOOL 260-1062 - NOT SHOWN - BEGINS WITH S/N CMW HT115J70000047.

ID0092969

80

FENDERS AND COVERS HT115 TIER 2 REF PART NO. NUMBER

QTY

DESCRIPTION

40. 111-067 1 EXPANSION PLUG 41. 217-304 1 THROTTLE SENSOR 42. 319-498 1 THROTTLE BRACKET 43. 105-815 2 BOLT (#10-24 X 1", PAN SLT) 44. 179-554 1 THROTTLE PIVOT PIN 45. 106-598 1 WASHER (9/16", HARDENED) 46. 107-529 2 WASHER (1.250", UHMW) 47. 105-118 1 WASHER (3/8") 48. 105-805 1 BELLEVILLE WASHER (3/8") 49. 105-287 1 LOCKNUT (3/8-NC) 50. 117-342 1 ROD 51. 213-061 1 CAN MULTIPORT MODULE 52. 505-070 2 BOLT (1/4-NC X 2", SOC) 53. 116-458 AR BULK TUBING (3/8",SOLD PER 1") 54. 324-753 1 BFB COVER 55. 108-156 8 WASHER (5/16") 56. 106-163 6 FLG SCREW (M8-1.25 X 30MM) 57. 105-1549 7 SCREW (M6-1.00 X 20MM)

REMARKS

SEE FOOTNOTES 5 & 6

USE 1 @ .75" SEE FOOTNOTE 3

FOOTNOTES:

06

ID0092969

81

82

HYDRAULIC TANK

14 1

4 4

10 4

3

11

3 5

9

4

2 13

3

7

12 8

6

04

ID0019108

83

HYDRAULIC TANK REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

111-021 149-829 106-709 106-632 157-987 154-276 155-194 155-197 154-318 364-671 364-171 214-854 149-398 111-046

QTY

1 1 7 7 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

BREATHER CAP (TANK) 1" SEAL WASHER FLG LK NUT (M12-1.75) FLG LK SCR (M12-1.75X35MM,SER) S/O COUPLER (20S-16H90, 04NF) CONNECTOR (04O-08S90) REDUCER (20S-12SF) REDUCER (12S-16H45) BRANCH TEE (10S-10O-10O) HYDRAULIC TANK SIGHT GAUGE TEMPERATURE SWITCH(1/4NPT,MALE) DRAIN PLUG (1" W/.375 ORF) LOCKING CAP (NON-VENTED)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO "PUMP DRIVE HYDRAULICS" REF #34, FOR DESTINATION OF THIS FITTING.

NOTE:

04

ID0019108

84

BATTERY BOX 13

16

14

15 8

24 22

18

26

23 8 7 7

19

1

27

21 11 9

6 20 12

10 10

4 12

3

25

17

11

5 2

08

ID0019226

85

BATTERY BOX REF PART NO. NUMBER

QTY

1 323-637 2 111-002 3 105-617 4 323-657 5 117-558 6 324-505 7 107-004 8 106-709 9 106-632 10 106-386 11 106-991 12 106-228 13 106-999 14 105-832 15 213-104 16 322-951 17 179-799 18 324-717 19 106-387 20 106-724 21 106-574 22 107-629 23 106-640 24 107-778 25 107-221 26 313-910 27 105-003

1 STEP AND BATTERY BOX 1 LIFT-OFF HINGE (OFF-SET) 1 LIFT-OFF HINGE (OFF-SET) 1 DOOR 1 LATCH, ADJUST LEVER (LOCKING) 1 FRONT COVER, BATTERY BOX 2 FLG LK SCREW (M12-1.75 X 45MM) 9 FLG LK NUT (M12-1.75) 6 FLG LK SCR (M12-1.75X35MM,SER) 11 FLG LOCKNUT (M8-1.25) 9 FLG LK SCREW (M8-1.25 X 20MM) 8 SCREW (M5-0.80 X 10MM) 1 FLG LK SCREW (M10-1.50 X 20MM) 1 FLG LOCKNUT (1/4-NC) 2 BATTERY (12V, 875CCA) 1 BATTERY HOLD DOWN 1 J-HOOK 1 STOP 3 FLG LOCKNUT (M10-1.50) 2 FLG SCREW (M10-1.50 X 25MM) 1 CLIP NUT (M6-1.00) 3 WASHER (M8) 1 SCREW (M6-1.00 X 20MM,BUT SOC) 2 SCREW (M8-1.25 X 30MM,BUT SOC) 1 SCREW (M12-1.75X20MM, CSK SOC) 1 RIGHT AIR DEFLECTOR 1 FLG LOCKNUT (5/16-NC)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1

USE LOCTITE 242 OR EQUIVALENT

ATTACHES COVER TO STUD ON FRAME

NOT SHOWN:

FOOTNOTES:

1. REPLACE WITH 3001-9350. REQUIRES 300-8089 & 300-9373 AND MODIFICATION TO RIGHT DECK.

NOTE:

08

ID0019226

86

COMPONENT MOUNTING

5

2

4

3

1

04

ID0018034

87

COMPONENT MOUNTING REF PART NO. NUMBER

QTY

1 2 3 4 5

2 1 1 1 2

107-859 215-1011 215-1009 215-1010 106-367

DESCRIPTION

REMARKS

NUT, LOCK, #6-32, NYLON INSERT BUSSBAR (MAIN FUSE HOLDER) MAIN FUSE HOLDER BASE MAIN FUSE HOLDER COVER SCREW (#6-32 X 1/2" PLPS SS)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0018034

88

89

90

ROPS 20 3 5 4 8 6 2 7 1 21 14 13

10 9

14 13

16 13

15

11 13 16 13

13

12

12

17 19 18 C

809-510

91

ROPS REF PART NO. NUMBER

QTY

1 327-817 2 159-919 3 159-958 4 318-588 5 110-348 6 324-921 7 106-640 8 106-574 9 324-396 10 106-162 11 106-386 12 106-665 13 106-393 14 106-798 15 116-421 16 106-607 17 118-300 18 195-611 19 115-038 20 159-936 21 159-976

1 ROPS 1 PLUG (1 3/8" SPLIT BUSHING) 2 PLUG (3/4") 1 MANUAL COMPARTMENT 4 POP RIVET (3/16" X .664") 1 COVER, PLASTIC 4 SCREW (M6-1.00 X 20MM,BUT SOC) 4 CLIP NUT (M6-1.00) 1 BRACKET 4 FLG SCREW (M8-1.25 X 20MM, GD8) 4 FLG LOCKNUT (M8-1.25) 8 LOCKNUT (M20-2.50, 10.9) 16 WASHER (M20) 4 SCREW (M20-2.50 X 55MM, 10.9) 1 BULK EDGE (1/8", SOLD PER 1') 4 SCREW (M20-2.50 X 50MM, 10.9) 1 HEADLINER 2 BOLT (1/2-NC X 1-1/4",CSK SOC) 2 RETAINER 4 PLUG (5/8") 16 PLUG (1/4")

DESCRIPTION

REMARKS

TORQUE NUT TO 250 FT-LBS

FOOTNOTES

NOTE:

C

809-510

92

93

94

CAB HEATER ASS'Y RT115 / HT115 TIER 2

TO

PR

ES

SU

RE

TA

7

NK

11 15 TO

PR

ES

RE SU

N TA

36 19

13 11 12 30

3 20

3

39 6

38

16 2

10

31 9

K

18 17

16 23

26

24

40 25

8

1

11

21

29 34

28

5

37 22 21

32

27

33

35

14

11 4 11

04

ID0142780

95

CAB HEATER ASS'Y RT115 / HT115 TIER 2 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

1.

04

QTY

191-358 191-318 499-802 1 194-439 1 499-837 1 116-044 AR 499-705 1 116-044 AR 115-106 1 499-833 4 117-344 AR 514-085 1 156-260 1 110-217 8 155-164 1 110-249 1 117-622 1 514-159 1 107-358 6 107-597 4 107-580 4 107-852 16 117-397 1 106-992 4 106-386 106-640 106-388 106-574 110-030 1 117-396 1 106-386 4 117-265 1 155-112 1 155-017 1 108-113 2 318-811 1 322-986 324-729 115-662 1 319-745 1 105-814 4 322-871 1 107-393 2 157-333 1

REMARKS

DESCRIPTION

A/C HEATER KIT HEATER KIT MODEL EE320, HVAC, 12V HEATER CONTROL PANEL, FAN-AC-HT BULK HOSE (5/8" , SOLD PER 1") HEATER VALVE BULK HOSE (5/8" , SOLD PER 1") REDUCER (06N-04NF) LOUVER MOUNT, 3.1" HOLE BULK EDGE (3/16", SOLD PER FT) REDUCER (08N-06NF) STREET ELBOW (06N-06NF90) WORM CLAMP (7/16"TO 1") S/O COUPLER (04N-05H90) WORM CLAMP (1/4"TO 5/8") ABRASION SLEEVE (1.25" X 20") S/O TEE (10H) WELLNUT (M4-0.7 X 12.67mm LG) WASHER (M4) SCREW (M4-0.70 X 16mm, BUT SOC) SCREW (#8 X 5/8" CSK PLPS) ABRASION SLEEVE (1.25" X 35") FLG LK SCREW (M8-1.25 X 25mm) FLG LOCKNUT (M8-1.25) SCREW (M6-1.00 X 20mm, BUT SOC) WASHER (M6) CLIP NUT (M6-1.00) CABLE TIE (1/16" TO 4") ABRASION SLEEVE (1.25" X 28") FLG LOCKNUT (M8-1.25) ABRASION SLEEVE (1.75" X 50") S/O COUPLER (06N-10H) SERVICE TEE (06N-06NF-06NF) SCREW (#6-19 X 1-1/4" PLASTIC) VALVE BRACKET SEAT BASE SEAT BASE GROMMET EDGE (3/16" X 12.7") REAR PANEL W/ AC DUCT FLG LOCKNUT (3/8-NC) TDM COVER SCREW (M4-0.70 X 16mm, BX) HOLE PLUG (.750")

NOT SHOWN PARTS: 213-174 SWITCH, THERMOSTAT 499-704 BLOWER MOTOR 499-829 COIL, EVAP 499-830 COIL, HEAT 499-831 VALVE, EXP BLOCK 499-834 WIRE HARNESS 499-835 RECIRCULATION AIR FILTER 499-842 HOSE, DRAIN 499-843 FTG, DRAIN 499-844 CONDENSATE VALVE

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2 USE 2 @ 90" USE 1 @ 22"

USE 1 @ 16"

HT115 ONLY

SCREWS ONTO STUD BOLTS ON BOTTOM OF REF #1 (499-802)

2.

NOT SHOWN PARTS: 499-707 BLOWER SWITCH 499-708 A/C SWITCH 499-709 WATER VALVE CONTROL 499-838 BRACKET, CONTROL PANEL 499-839 DECAL CONTROLS 499-840 KNOB, POINTER PUSH ON 194-289 A/C HEATER KIT 213-041 A/C HARNESS 217-826 MINI RELAY (SPDT) 255-008 REFRIGERANT (30 LB. BOTTLE)

ID0142780

96

TAPE DISPENSER

9 1 4 5

3

6 2

4 5 8

7 8

06

ID0263926

97

TAPE DISPENSER REF PART NO. NUMBER

QTY

190-1637 301-1490 301-1399 301-1491 105-258 105-098 105-047 301-1492 105-714 105-207

1 1 2 3 3 3 1 2 3

1 2 3 4 5 6 7 8 9

DESCRIPTION

TAPE DISPENSER PLATE MOUNT RING BOLT (3/8-NC X 3-3/4") BOLT (3/8-NC X 3") LOCKNUT (3/8-NC) COLLAR SET SCREW (3/8-NC X 1", SQ) BOLT (3/8-NC X 4-1/4")

REMARKS

INCL'S REF #'S 1 THRU 9

RT80 & RT55 HT/RT115 & RT115Q

RT80Q

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0263926

98

NOTES:

ID0134963

99

CONTROL COMPONENTS

100

BFB BLADE CONTROLS 1 2 3

10

13

11 25

4

22 23 21 24 8 20 19

5 6 7

11 8 13

8 4

16 26 11

12 13 15

9 10

13

11 18

12

17 14 16

06

15

ID0235632

101

BFB BLADE CONTROLS REF PART NO. NUMBER

QTY

1 117-345 2 305-728 3 105-263 4 178-421 5 110-330 6 107-312 7 305-727 8 107-770 9 105-387 10 160-540 11 105-152 12 179-884 13 106-076 14 107-790 15 110-082 16 105-508 17 105-878 18 179-885 19 105-085 20 305-724 21 105-284 22 105-087 23 110-565 24 110-281 25 107-582 26 110-067

1 1 2 2 1 4 1 3 1 2 4 2 5 3 4 4 3 1 1 1 1 1 1 1 1 1

DESCRIPTION

CONTROL HANDLE HANDLE ASSEMBLY BOLT (1/4-NC X 3/4", CSK, SOC) BUSHING DUST BOOT SCREW (M6-1.00 X 25MM, BUT SOC) MOUNT ASSEMBLY LOCKNUT (1/4-NF, NYL INSERT) LOCKNUT (3/4-NF) ROD END NUT (1/4-NF) ROD WASHER (1/4") CLEVIS (1/4-NF-LH) CLEVIS PIN (1/4 X 11/16) COTTER PIN (3/32" X 1") NUT (1/4-NF, LH) ROD (16.62") LOCKNUT (1/4"-NC) LINKAGE PLATE WASHER (3/16") BOLT (1/4-NC X 7/8", SOC) BALL JOINT (1/4-NF) ROD END (1/4-NF, FM) SHLD BOLT(3/8" X 1/4",5/16-NC) CLEVIS (1/4-NF)

REMARKS

USE LINKAGE ROD 306-767 ON EARLIER MACHINES

USE LINKAGE ROD 107-581 ON EARLIER MACHINES

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0235632

102

103

104

JOYSTICK CONTROL 5

6

8

6

7

4

8

4 7 2 3

3

04

9

1

ID0017977

105

JOYSTICK CONTROL REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 1 2 4 1 4 4 2 1

305-649 324-558 106-941 107-635 215-1389 107-414 107-312 217-764 324-548

DESCRIPTION

REMARKS

LEFT SEAT CONSOLE COVER SCREW (M6-1.00 X 10MM, SOC) NUTSERT (M4 X 0.7) 12V DUAL AXIS JOYSTICK (EMC) SCREW (M4-0.70 X 30MM,BUT SOC) SCREW (M6-1.00 X 25MM, BUT SOC) ROCKER SWITCH (SPDT) JOYSTICK MOUNT

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0017977

106

NOTES:

ID0134963

107

HYDRAULICS

108

BACKFILL BLADE HYDRAULICS HT115

27

1 34

TILT LIFT

LIFT

24

1

28

SWING

26

4

6

33

TILT

7 SWING

4 41

5 8

23

7

16

17

33

15 6

37

40

22

35 19

9 32

36

25

39 40

3

14

IN G

39

21

2

SW

20

13 3 IN G

38

36

10

8

31

13 14

T LIF

SW

11

18

30

T TIL

29

14

12

LIFT

SWING

(24)

TILT

FOOTNOTE 2 REF. 27 FITS HERE REF. 7 FITS HERE

REF. 7 FITS HERE

REF. 6 FITS HERE REF. 6 FITS HERE

04

REF. 28 FITS HERE

ID0142995

109

BACKFILL BLADE HYDRAULICS HT115

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

QTY

153-074 2 153-968 1 515-310 2 515-137 2 106-327 2 154-261 2 154-374 2 151-057 2 154-293 1 154-278 1 151-070 1 150-5263 1 154-342 2 154-252 3 307-416 1 154-229 2 154-355 2 154-921 1 154-929 1 515-221 1 106-386 2 154-316 1 153-967 1 158-033 159-809 117-691 1 115-920 1 514-294 1 154-222 1 110-866 2 110-958 2 105-818 4 110-332 1 105-003 2 110-333 1 117-328 1 117-672 2 117-409 1 153-973 1 154-344 2 154-326 2 116-259 AR

REMARKS

DESCRIPTION

HOSE (06OFX90-88"-3000) HOSE (04OFX90S-82"-5000) HOSE (04OFX45-22"-5000) HOSE (04OFX90-90"-3000) SCREW (M8-1.25 X 30mm) CONNECTOR (04O-08S) CONNECTOR (04O-08S, ORF) CYL (2.0" X 1.25" X 8.0") BRANCH TEE (04S-04O-04O) CONNECTOR (04S-04O) CYL (3" X 1.75" X 8") CYL (2" X 1.25" X 3.34") CONNECTOR (06S-06O90) CONNECTOR (04S-04O90) BK BRACKET BK CONNECTOR (06O-06O90BK) BK CONNECTOR (04O-04O90BK) HOSE (04OFX-54"-3000-AR) HOSE (06OFX90-19"-3000) HOSE (06OFX90S-28"-3000) FLG LOCKNUT (M8-1.25) RUN TEE (04S-04O-04O) HOSE (04OFX90S-90"-5000) HYD. CONTROL VALVE (3-SPOOL) HYD. CONTROL VALVE (3-SPOOL) ABRASION SLEEVE (1.25" X 68") ABRASION SLEEVE (2.38" X 70") CONNECTOR (08S-06O, ORF) CONNECTOR (06O-08S) CLAMP SET (1/2") BACKUP PLATE BOLT (1/4-NC X 1-1/2") BOLT-ON CLAMP (1-5/8") FLG LOCKNUT (5/16-NC) BOLT-ON CLAMP (1") ABRASION SLEEVE (1.00" X 18") ABRASION SLEEVE (1.00" X 20") ABRASION SLEEVE (1.00" X 28") HOSE (04OFX45-54"-3000-AR) UN RUN TEE (06OFX-06O-06O) CAP (06OF) BULK EDGE (1/2", SOLD PER FT)

LIFT SWING SWING TILT

SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

TILT LIFT LIFT

SWING ENDS WITH S/N 5Y0446 BEGINS WITH S/N 5Y0447

SEE FOOTNOTE 2

SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3

TILT

USE 1 @ 12" & SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. REFER TO PARTS PAGE "BACKFILL BLADE ASSEMBLY" FOR CYLINDER INSTALLATION HARDWARE. 2. CLAMP SET (110-866) BOLTS ONTO WELD PLATE ON BFB LIFT ARM. 3. #110-333, 105-003 & 110-332 ATTACH TO STUD BOLTS ON FRAME PLATES. 4. USE EDGING ON FRAME WHERE HOSE'S PASS THRU.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0142995

110

BACKFILL BLADE VALVE

11

8 2

7

2 1

3 5 6 4

10

12

9 SEE FOOTNOTE 1 NOTE: REFER TO AUX. HYD.

06

ID0052073

111

BACKFILL BLADE VALVE REF PART NO. NUMBER

QTY

1. 149-851 2. 154-298 3. 515-047 4 117-622 5. 105-292 6. 106-386 7. 159-809 8. 153-956 9. 154-362 10. 116-636 11. 154-464 12. 115-687

1 2 1 1 3 3 1 1 1 1

DESCRIPTION

REMARKS

HYD LINE (-10) CONNECTOR (10S-10O90) HOSE (10OFX90-22"-3000) ABRASION SLEEVE (1.25" X 20") SCREW (M8-1.25 X 75mm) FLG LOCKNUT (M8-1.25) USE FLOAT KIT 500-2020 HYD. CONTROL VALVE (3-SPOOL) HOSE (10OFX90S-50"-3000) S/O COUPLER (10S-12H90) BULK HOSE (3/4", SOLD PER 1') USE 1 @ 40" CONNECTOR (10O-10O) ABRASION SLEEVE(SOLD PER FOOT) USE 1 @ 35"

NOT SHOWN:

FOOTNOTES:

1.

FOR BFB VALVE RETURN HOSE'S REFER TO PAGE "PUMP DRIVE HYDRAULICS"

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0052073

112

PUMP DRIVE HYDRAULICS 39

2X SCALE

20

TO ATTACHMENT VALVE RETURN

7

32

FLOW

4

11

12 13 11

4 FLOW

8

6

45 4

10

43

9

5 4 19 42

3

3

35 36

18

35

44 TO HYD TANK

37

21

38

2

22

1

35

FROM REAR ATT. VALVE

28

17

25 24

40 16

5

23 33

41 15

34

28

24

25 27 33

44 4

29

26 30 29

14 30 31 WITHOUT FRONT ATTACHMENT

04

ID0153686

113

PUMP DRIVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

QTY

REMARKS

DESCRIPTION

159-702 1 HYDRAULIC PUMP - PISTON 190-806 - SEAL KIT 500-763 - MULTIFUNCTION VALVE - RELIEF 500-764 - MULTIFUNCTION VALVE (#1) 159-703 2 HYDRAULIC PUMP - PISTON 190-679 - SEAL REPAIR KIT 149-368 - HYDRAULIC VALVE 155-146 2 S/O COUPLER (12S-16H90) 111-027 8 T-BOLT CLAMP (1.25"-1.50") 116-460 AR BULK HOSE (1", SOLD PER FT) 154-412 1 S/O RUN TEE (12S-16H-16H) 116-460 AR BULK HOSE (1", SOLD PER FT) 307-535 1 RETURN MANIFOLD 154-325 1 UN BR TEE (10OFX-10O-10O) 154-956 1 HOSE (10OFX-12"-3000) 110-353 2 WORM CLAMP (3/4" TO 1-1/2") 116-636 AR BULK HOSE (3/4", SOLD PER FT) 154-362 1 S/O COUPLER (10S-12H90) 159-980 1 HOSE BARB PLUG (-12) 155-217 1 S/O BR TEE (16S-16H-24H) 116-460 AR BULK HOSE (1", SOLD PER FT) 149-908 1 RUN TEE (16S-16H-16H) 159-876 1 HOSE (04OFX90-21"-7350) 154-220 6 CONNECTOR (04O-06S) 154-934 1 HOSE (04OFX45-18"-3000) 323-891 1 RELIEF VALVE MOUNT 159-147 1 QDC ADAPTER (02-06S) 306-459 - RADIATOR/OIL COOLER 155-184 1 PLUG (16S) 105-003 2 FLG LOCKNUT (5/16-NC) 110-333 2 BOLT-ON CLAMP (1") 117-392 1 ABRASION SLEEVE (1.25" X 60") 154-915 1 HOSE (10OFX-70"-3000) 157-343 2 HOSE (10OFX90S-120"-3000) 154-324 4 CAP (10OF) 153-984 3 BK RUN TEE (10O-10O-10OL) 149-821 1 HYD LINE (-10) 154-332 1 PLUG (10O) 117-764 2 ABRASION SLEEVE (1.59" X 90") 116-460 AR BULK HOSE (1", SOLD PER FT) 515-448 4 HOSE (04OFX90-26"-7350) 154-230 1 BRANCH TEE (06S-04O-04O) 159-156 1 QDC ADAPTER (02-04OF) 159-148 1 DUST CAP (1/8") 155-260 8 BK QDC ADAPTER (02-04OBK) 155-222 1 REDUCER (16S-12SF) 154-361 1 S/O BR TEE (12S-16H-16H) 154-255 1 UNION (04O-04OFX90) 115-687 AR ABRASION SLEEVE(SOLD PER FOOT) 515-665 1 HOSE (04OFX90-34"-7350) 154-702 1 HOSE (04OFX-30"-3000)

(#7)

2 @ 11.5" 1 @ 19"

1 @ 40" W/BACKFILL BLADE; 1 @ 3" W/O BACKFILL BLADE W/BACKFILL BLADE W/O BACKFILL BLADE 1 @ 12"

SEE FOOTNOTE 1 SEE FOOTNOTE 1

W/O FRONT ATTACHMENT

USE 1 @ 17"

1 @ 5"

FOOTNOTES

1.

#110-333 & #105-003 ATTACH TO STUD BOLTS ON LEFT FRAME PLATE.

NOTE

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0153686

114

MOTOR SHIFT/PARK BRAKE HYDRAULICS BEGINS WITH S/N: CMW HT115 C50000001

11 10 9

CHARGE PORT ATT. PUMP

6 5

8

LEFT BRAKE

7

3

4

8

RIGHT BRAKE

4

1

12

LFT. G.D. MOTOR RGT. G.D. MOTOR

15

2

RETURN 16

14

13 02

ID0142760

115

MOTOR SHIFT/PARK BRAKE HYDRAULICS BEGINS WITH S/N: CMW HT115 C50000001 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 1 2 2 1 1 1 2 1 1 1 2 2 2 1 1

157-246 329-172 106-893 154-403 154-278 154-255 154-252 154-265 117-324 515-180 154-230 106-163 106-386 106-353 154-276 154-682

DESCRIPTION

MANIFOLD (2-SP) BRACKET SCREW (M6-1.00 X 55MM) CONNECTOR (04S-04O, XL) CONNECTOR (04S-04O) UNION (04O-04OFX90) CONNECTOR (04S-04O90) UNION RUN TEE (04OFX-04O-04O) ABRASION SLEEVE (1.25" X 48") HOSE (04OFX-48"-3000) BRANCH TEE (06S-04O-04O) FLG SCREW (M8-1.25 X 30MM) FLG LOCKNUT (M8-1.25) FLG NUT (M6-1.00) CONNECTOR (04O-08S90) HOSE (04OFX-17"-3000)

REMARKS

PART OF KIT 190-1109 PART OF KIT 190-1109

PART OF KIT 190-1109 PART OF KIT 190-1109 PART OF KIT 190-1109

NOT SHOWN:

190-1109

MOTOR SHIFT/PARK BRAKE KIT

INCL. REF NUMBERS 2, 3, 12, 13 & 14

FOOTNOTES:

NOTE:

1. PARTS NOT PART OF KIT 190-1109 ARE THE SAME AS "ENDS WITH S/N_______." PAGE (ID0042702).

02

ID0142760

116

MOTOR SHIFT/PARK BRAKE HYDRAULICS ENDS WITH S/N 5Z0676

PARK BRAKE

4

MOTOR SHIFT

2

S1

1

S2

11

2

P

12 5

T

14

6

3 14 TO GRD. DRV. MOTOR HI/LO

8

7

13

7 TO PARK BRAKE

TO CHARGE PORT ON ATTACHMENT PUMP RETURN TO HYD TANK

REFER TO PUMP DRIVE

10

9

REFER TO PUMP HYDROSTAT ASS'Y.

HYDROSTATIC

03

ID0042702

117

MOTOR SHIFT/PARK BRAKE HYDRAULICS ENDS WITH S/N 5Z0676 REF PART NO. NUMBER

QTY

1.

1

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

157-246 214-491 499-446 306-885 106-385 106-566 154-252 515-180 154-265 154-682 154-230 154-276 154-278 154-255 117-324 154-403

3 2 2 1 1 2 1 1 1 1 1 1 2

DESCRIPTION

REMARKS

MANIFOLD (2-SP) COIL, 12V SOLENOID (3 WAY-2 POS VALVE) MOUNT PLATE FLG LOCKNUT (M6-1.00) SCREW (M6-1.00 X 70mm) CONNECTOR (04S-04O90) HOSE (04OFX-48"-3000) UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX-17"-3000) BRANCH TEE (06S-04O-04O) CONNECTOR (04O-08S90) CONNECTOR (04S-04O) UNION (04O-04OFX90) ABRASION SLEEVE (1.25" X 48") CONNECTOR (04S-04O, XL)

NOT SHOWN:

FOOTNOTES:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT O-RINGS

NOTE:

03

ID0042702

118

HI/LOW (GROUND DRIVE)

S1 S2

6

RIGHT GD DRIVE MOTOR

3

4

5 1 3 1 2 LEFT GD DRIVE MOTOR

04

ID0042703

119

HI/LOW (GROUND DRIVE) REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

2 1 1 -

CONNECTOR (04S-04O90) HOSE (04OFX90S-77"-3000) ABRASION SLEEVE (1.75" X 43") UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX90S-62"-3000) CONNECTOR (04S-04O, XL)

154-252 515-074 117-686 154-265 154-900 154-403

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

ABRASION SLEEVE TO INCLUDE CASE DRAIN AND PARK BRAKE HOSES.

NOTE:

04

ID0042703

120

121

122

123

124

HYDRAULIC FILTER HT115 TIER 3 3 25 7 22 32 CASE DRAIN, ATTACHMENT CASE DRAIN GD MOTORS TOP COOLER OUTLET

33 RETURN FROM FRONT ATTACHMENT

35 1

30

5

4

13

CASE DRAIN, RH GD PUMPS

34

27 24

30

TO BFB VALVE

FL O W

RETURN TEST PORT

7

23 TO BOTTOM OF ATT.PUMP

37

26 38

6

FL OW

16

21

7

5

4

36

20

FLO W

10 2

18

11

FLOW

28

17

14 9

15 13

19 28

7

19

29

7

BOTTOM COOLER INLET

8 12

31 CASE DRAIN, LH GD PUMP

08

ID0047605

125

HYDRAULIC FILTER HT115 TIER 3 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

QTY

307-535 1 105-826 3 154-331 1 105-003 2 105-881 2 116-588 AR 111-027 11 157-345 1 153-792 153-791 217-765 306-862 1 107-003 2 106-709 2 153-110 1 514-088 2 116-460 AR 116-460 AR 154-188 1 155-231 1 153-888 1 115-733 AR 110-332 1 159-877 1 116-460 AR 155-217 1 116-460 AR 149-223 1 116-460 AR 117-224 1 111-028 2 155-148 1 108-208 2 116-460 AR 154-256 1 154-266 1 154-326 1 515-333 1 159-154 1 107-380 1 106-386 1

NOT SHOWN:

115-687

AR

DESCRIPTION

RETURN MANIFOLD FLG LK BOLT (3/8-NC X 1") PLUG (08O) FLG LOCKNUT (5/16-NC) WASHER (5/16") BULK HOSE (1-1/2",SOLD PER FT) T-BOLT CLAMP (1.25"-1.50") HYD OIL FILTER (20SF-20SF) FILTER ELEMENT (10 MICRON) FILTER ELEMENT (5 MICRON) INDICATOR SWITCH BRACKET FLG LK SCREW (M12-1.75 X 35mm) FLG LK NUT (M12-1.75) S/O COUPLER (20S-16H45) S/O COUPLER (16S-16H) BULK HOSE (1", SOLD PER 1') BULK HOSE (1", SOLD PER 1') S/O COUPLER (16S-16H90) S/O BR TEE (16S-16H-16H) CHECK VALVE (16SF-16SF, 25 PSI) ABRASION SLEEVE (SOLD PER FOOT) BOLT-ON CLAMP (1-5/8") CROSS 16H-16H-16H-16H-04SAE BULK HOSE (1", SOLD PER 1') S/O BR TEE (16S-16H-24H) BULK HOSE (1", SOLD PER 1') HOSE (08OFX45-40"-3000) BULK HOSE (1", SOLD PER 1') ABRASION SLEEVE (1.59" X 26") T-BOLT CLAMP (1.75"-2.00") S/O COUPLER (20S-24H) FLG BOLT (5/16-NC X 1-1/2") BULK HOSE (1", SOLD PER FT) UNION (08O-08OFX90) UNION RUN TEE (08OFX-08O-08O) CAP (06OF) HOSE (08OFX90-22"-3000-AR) QDC ADAPTER (02-04S) CARRIAGE BOLT(M8-1.25X30MM,BX) FLG LOCKNUT (M8-1.25)

REMARKS

USE 1 @ 19" SEE FOOTNOTE 1 SEE FOOTNOTE 2

USE 1 @ 44" USE 1 @ 4.5"

USE 2 @ 12"

USE 1 @ 30" USE 1 @ 20" USE 1 @ 4.5"

USE 1 @ 62"

USE 1 @ 15" & SEE FOOTNOTE 3

ABRASION SLEEVE(SOLD PER FOOT)

FOOTNOTES:

1.

2.

157-345 IS THE FILTER HEAD AND REGULAR ELEMENT 153-792.

IF THE HYDRAULIC SYSTEM IS EXPOSED TO CONTAMINATES, A NEW BREAK-IN FILTER 153-791 IS INSTALLED FOR 50 HOURS.

3.

PLACE 115-687 OVER REFERENCE 24, HOSE 116-460

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0047605

126

127

128

129

130

PARK BRAKE (GROUND DRIVE)

RIGHT GD DRIVE MOTOR & PLANETARY 1

S1 S2

6 3

4

2

3 5 1 LEFT GD DRIVE MOTOR & PLANETARY

04

ID0042704

131

PARK BRAKE (GROUND DRIVE) REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

2 2 1 -

CONNECTOR (04O-M12-1.50) HOSE (04OFX90S-62"-3000) ABRASION SLEEVE (1.75" X 43") UNION RUN TEE (04OFX-04O-04O) HOSE (04OFX90S-77"-3000) CONNECTOR (04S-04O, XL)

514-301 154-900 117-686 154-265 515-074 154-403

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ABRASION SLEEVE TO INCLUDE CASE DRAIN AND HI/LOW HOSES.

NOTE:

04

ID0042704

132

HYDRAULIC FILTER GUARD

8

3

5 7

2

6

3

3

1

4

A

808-782

133

HYDRAULIC FILTER GUARD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 HYD FILTER GUARD 1 FILTER HEAD 5 FLG LK SCREW (M12-1.75 X 35MM) 1 BK S/O COUPLER (10O-10H) 1 BRACKET 1 FILTER ELEMENT (10 MICRON) 2 FLG LK NUT (M12-1.75) 3 FLG LK BOLT (3/8-NC X 1")

322-662 157-345 107-003 149-624 306-862 153-792 106-709 105-826

DESCRIPTION

REMARKS

REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1

FOOTNOTES

1. FOR MORE DETAILS ON REF NO.'S 2 THRU 8 REFER TO PARTS PAGE "HYDRAULIC FILTER".

NOTE:

HYDRAULIC FILTER GUARD KIT #191-342 CONSIST OF 1X REF #1 AND 3X REF #3.

A

808-782

134

HYDRAULIC CONTROL VALVE 3 SPOOL UPPER VALVE

7

2

8

1 11

13 12

10

5

9

4

3

6

07

ID0114909

135

HYDRAULIC CONTROL VALVE 3 SPOOL UPPER VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

158-033 159-809 500-933 599-278 500-935 191-149 500-934 191-153 191-157 191-151 155-179 154-384 599-279 500-928

QTY

1 1 3 1 1 1 2 3 1 6 1 1 2 2

DESCRIPTION

REMARKS

HYD CONTROL VALVE (3-SPOOL) HYD CONTROL VALVE (3-SPOOL) LOAD CHECK PLUG KIT NR PLUG KIT FLOAT POSITIONER KIT PLUG SEAL KIT SPOOL POSITIONER KIT SPOOL BOOT KIT POWER BEYOND SLEEVE SPOOL LIP SEAL KIT PLUG (10S, SOC) PLUG (06S) WORK PORT NR PLUG KIT SEAL REPAIR KIT

ENDS WITH S/N_______. OBSOLETE BEGINS WITH S/N_________. USE FLOAT KIT 500-2020

NOT SHOWN:

FOOTNOTES:

1. EARLY PRODUCTION VALVES HAVE A MACHINED WORK PORT WITH A PLUG INSTALLED, FUTURE PRODUCTION VALVES WILL NOT HAVE A MACHINED WORK PORT.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0114909

136

137

138

HYDRAULIC CYLINDER (3" X 1.75" X 8")

2

1 3 4 5 6

7

8

07

ID0125475

139

HYDRAULIC CYLINDER 3" X 1.75" X 8" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

151-070 190-172 150-911 152-014 106-122 105-363 150-765 150-763 150-436

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (3.0" X 1.75" X 8.0") SEAL REPAIR KIT (3.0" X 1.75") LOCK RING (3") CYLINDER BARREL (3") BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") CYLINDER PISTON (3" X 1.75") CYLINDER HEAD (3" X 1.75") CYLINDER ROD (1.75")

INCL REF NO.'S 1 THRU 7 INCL REF NO.'S 4 THRU 5

SEE FOOTNOTE 1 INCL MOLDED-ON WEAR RING

NOT SHOWN:

259-040 259-238 259-065 259-066 259-188

U-SEAL INSTALLER (1.5" - UP) WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. CLEAN & DRY THREADS.

APPLY RED LOCTITE (RC 271 OR RC 272).

TORQUE TO 410-460 FT-LBS (560-625 N.M.)

NOTE:

07

ID0125475

140

NOTES:

ID0134963

141

ELECTRICAL

SEE TECHNICAL SUPPLEMENT FOR FURTHER ELECTRICAL INFORMATION

142

NOTES:

ID0134963

143

MISCELLANEOUS

144

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

145

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

146

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

147

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

148

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

149

150

HT115 Related Publications Component

Ass’y

P/N

Model: HT115 ................ Parts Manual ......................................................... ............ 053-481 HT115 ................ Operators Manual .................................................. ............ 054-126 HT115 ................. Repair Guide (Service Manual) .............................. ................ N/A HT115 ................ Technical Supplement ........................................... ............ 053-139 Engine: John Deere ......... Operators Manual - 4045TF275 ...................... 194-370 .... 054-087

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 194-121 Element (primary) .............................................................................. 194-147 Element (secondary) .......................................................................... 194-148 Oil Filter Element (spin-on) - John Deere .......................................................... 194-478 Fuel Filter Element (slip-on) - ............................................................................ 155-941 Primary Filter Sediment Bowl ........................................................................... 194-493 Primary Fuel Filter Element-John Deere .......................................................... 194-492 Secondary Fuel Filter Element – John Deere ................................................... 194-498 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ...................................... 153-792 Element (1-1/2-UNF, spin-on, Break-In) .............................................. 153-791

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

VER.02

ID0127009

151

ID0040564

152

ID0135281