Ditch Witch HT100 Parts Manual PN 050-572

HT100

Parts Manual

Issue 8

050-572

1

HT100 ISSUE NO. 08PL-01/18 For Replacement Copy Order P/N 050-572

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: HT100 Tractor

Copyright 1988, 1992, 1996, 2012, 2014, 2015, 2018 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

CONTENTS______________________ Decals

Location....................................................... 8

Mechanical Components

Air Filter System ...................................20, 38 Alternator .................................................. 18 Backfill Blade ............................................. 46 Cab ............................................................ 86 Clutch/Clutch Pedal................................... 42 Cold Start Kit ............................................. 30 Console...................................................... 70 Control Mounting...................................... 78 Engine........................................................ 32 Frame ........................................................ 58 Frame Assembly ........................................ 60 Frame Parts ............................................... 62 Front Counterweight................................. 82 Fuel Line ...............................................24, 36 Grille & Radiator ....................................... 66 Ground Drive Control ...........................72, 74 Hood .......................................................... 80 Muffler ...................................................... 16 Power Take Off.......................................... 48 Restriction Indicator ............................22, 40 Right Angle Drive System .......................... 50 ROPS . ........................................................ 84 Seat & Covers ............................................ 68 Step & Battery Box .................................... 64 Throttle ..........................................26, 28, 44 Track ......................................................... 52 Track Frame .............................................. 56 Track Speed Control .................................. 76 Wheel Lift Hydraulics ................................ 14

Electric System Diagram

Electrial Diagram – Deere ........................... 94 Electrial Diagram – Perkins ......................... 90 Electrical Schematic .................................. 98 Frame & Engine Harness ......................... 102

Hydraulics

Backfill Blade Angle Selector Hyd. ......... 132 Backfill Blade Angle, Plow Lift Sel. .......... 134 Backfill Blade Hydraulics ......................... 124 Backfill Blade Lift Hydraulics ................... 126 Backfill Blade Tilt & Plow Blade Hyd. ..... 138 Blade Angle & Auger Lift Hyd. ................. 136 Control Valve Power Hydraulics ............. 106 Conveyor Control Hydraulics .................. 148 Frame Leveling Hydraulics .............. 140, 142 Oil Cooler & Filter ................................... 110 Oil Cooler, Filter & Control Valve Hyd .... 108 Oil Cooler, Filter & Valve Hyd. ................ 112 Parking Brake Hydraulics ........................ 122 Pressure Limit System ............................. 116 Reel Carrier & Blade Lift Hyd. ................ 130 Reel Carrier Backfill Blade Lift Hyd.......... 128 Track Drive Hydraulics ............................ 118 Trench Cleaner Controls ......................... 144 Trench Cleaner Hydraulics ...................... 146

Assembly Drawings

Blade Angle & Tilt Cylinder ..................... 172 Hydraulic Control Valve – 6 Spool ............ 168 Hydraulic Control Valve – Single Spool ..... 170 Hydraulic Control Valve .......................... 166 Hydraulic Cylinders – Non Standard ........... 174 Hydraulic Pump – Control Valve ................. 162 Jackshaft & Pillow Block Bearing ............ 158 Pump Drive – Deere Engine ....................... 178 Pump Drive – HT100 ................................ 176 Pump Drive – R100 .................................. 156 Relief Cartridge ....................................... 160 Selector Valve – 6 Port ............................. 164 Transmission ........................................... 152

Miscellaneous

Bolt/Nut Torque Chart ............................ 182 Replacement O-Right Chart ................... 187 Warranty Registration ............................ 190

ID0040869

5

6

7

DECALS

8

03

ID0134343

9

03

ID0134343

10

270 - 5127

03

ID0134343

11

12

NOTES:

ID0134963

13

MECHANICAL COMPONENTS

14

WHEEL LIFT HYDRAULICS A645/A647

ROTATED 90

15 USE WITH 7 7-SPOOL VALVE 11

AR RE

7 11 4 12

4 12

10

11

USE WITH 9-SPOOL VALVE

9 6

11 14 5

3

8

1

2

9

7

13 14 5

2

1

3

01

ID0140734

15

WHEEL LIFT HYDRAULICS A645/A647 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

110-031 110-408 151-021 154-038 154-057 154-067 154-107 154-164 154-194 154-504 154-596 154-054 154-638 156-417 158-549

QTY

2 2 2 2 2 1 3 1 2 1 2 2 1 2 1

DESCRIPTION

CABLE TIE (1-1/2" TO 7") CLAMP (3/8" AND 3-1/2") CYL (3.0" X 1.50" X 17.40") CONNECTOR (08S-06J45) CONNECTOR (06S-06J90) BK BRANCH TEE (06J) CONNECTOR (06J-06J) UN BR TEE (06JFX-06J-06J) CONNECTOR (06S-06J90 ORF) HOSE (06JFX-12"-4000) HOSE (06JFX-49"-4000) CAP (06J) HOSE (06JFX-20"-3000) HYDRAULIC LINE (.375"T X 21.22") HYDRAULIC CONTROL VALVE

REMARKS

JAM NUT NOT REQUIRED

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1-CONNECTORS (2X 154-107), REF #7, ARE USED WHEN INSTALLING AN A645/A647 ON A 6510 OR 7510 THAT HAS A HYDRAULIC SYSTEM FOR A 7-SPOOL CONTROL VALVE. REMOVE QUICK COUPLERS AND CONNECTORS FROM END OF BOOM HOSES, ADD CONNECTORS AND PLUMB INTO HOSES GOING TO A645/A647 WHEEL LIFT CYLINDERS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0140734

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

DEERE ENGINE

BEGINS WITH S/N 6J0036

20

31 33 34 30

32

21 29

5 27

13

22

5

30 28 6

15

11 5 9 1

24

2 18

28

19

26 16

12

28

4

25

14

35 13

10

4

23 17 8

7 2

02

ID0140205

33

DEERE ENGINE

BEGINS WITH S/N 6J0036 REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

6 6 3 3 5 2 1 1 1 1 1 1 1 1 1

105-452 105-340 105-969 105-831 105-826 105-834 363-232 363-230 363-231 363-229 363-228 196-162 196-161 184-190 195-878 195-888 194-772 194-774 194-741 165-850 195-898 194-770 217-749 217-755 215-173 170-279 195-873 159-231 159-111 165-755 195-891 194-814

DESCRIPTION

REMARKS

W/RING GEAR & SEE FOOTNOTE 1 OBSOLETE, W/RING GEAR & SEE FOOTNOTE 2

1

BOLT (3/4-NC X 2") FLANGE LOCKNUT (3/4-NC) FLANGE BOLT (5/8-NC X 1-1/2") FLANGE BOLT (1/2-NC X 1-1/2") FLANGE BOLT (3/8-NC X 1") FLANGE LOCKNUT (3/8-NC) RIGHT FRONT ENGINE MOUNT LEFT FRONT ENGINE MOUNT RIGHT REAR ENGINE MOUNT LEFT REAR ENGINE MOUNT MUFFLER BRACE MUFFLER CLAMP MUFFLER FAN SPACER DEERE ENGINE DEERE FLYWHEEL (FLAT FACE) CMW FLYWHEEL (POT DESIGN) FLYWHEEL/STARTER RING GEAR WATER PUMP GASKET, WATER PUMP STARTER MOTOR STARTER MOTOR STARTER SOLENOID SOLENOID COVER ALTERNATOR ALTERNATIOR PULLEY OIL FILTER FUEL FILTER FUEL FILTER ELEMENT EXHAUST MANIFOLD GASKET THERMOSTAT HOUSING ELBOW FITTING (VALVE COVER)

1

OIL DRAIN BRACKET

WELDS TO FRAME

1

4

OBSOLETE, INCL P/N 217-755 INCL P/N 217-755

SPIN-ON TYPE, INC'S FILTER ELEMENT & SEAL OBSOLETE, USE WITH SQUARE GLASS WATER SEPARATOR

NOT SHOWN:

363-410

FOOTNOTES:

1-ENDS WITH R100 S/N 6N04343; HT100 S/N 6N0339, USE WITH SPICER CLUTVH ASS'Y #160-904 & 160-909.

2-BEGINS WITH R100 S/N 6P0028; HT100 S/N6P0001, USE WITH ROCKFORD CLUTCH ASS'Y #160-851 & 160-852.

REFER TO PAGE 805-350 "CLUTCH PEDAL DEERE ENG." & PAGE 805-349 "FLYWHEEL DEERE ENG.".

NOTE:

REFER T O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0140205

34

DEERE ENGINE

BEGINS WITH S/N 6J0036 REF PART NO. NUMBER

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

QTY

106-588 4 105-483 1 195-879 1 170-096 1 196-164 1 196-165 1 106-631 1 105-990 1 105-047 2 105-162 2 105-091 4 514-007 1 105-118 AR 116-460 1 110-026 2 154-329 1 105-814 2 363-406 1 514-006 1 105-071 2

DESCRIPTION

BOLT (5/16-NC X 4", GD8) BOLT (9/16-NC X 1-1/4") FAN FAN BELT EXHAUST STACK CLAMP OIL PAN WASHER LOCKWASHER (9/16") LOCKNUT (3/8-NC) BOLT (3/8-NC X 2-1/4") LOCKWASHER (5/16") SLIP-ON CONNECTOR (10S-16H) WASHER (3/8") BULK HOSE (1") CLAMP (1/2" TO 1-1/4") CAP (16O) FLG NUT (3/8-NC) BULKHEAD BRACKET SLIP-ON CONNECTOR (16O-16H) WASHER (1/2")

REMARKS

USE 18" (SOLD PER FOOT)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0140205

35

36

37

38

39

40

RESTRICTION INDICATOR DEERE ENGINE

2

4

3 1

01

ID0140256

41

RESTRICTION INDICATOR DEERE ENGINE REF PART NO. NUMBER

1.

2.

3.

4.

QTY

156-228 1 116-192 AR 155-150 1 215-150 1

DESCRIPTION

REMARKS

ELBOW (02N90) BULK HOSE (7/64", SOLD PER 1") SLIP-ON COUPLER (02N-02H STR) RESTRICTION INDICATOR (20"H20)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140256

42

CLUTCH AND CLUTCH PEDAL DEERE ENGINE W/SPICER CLUTCH ENDS WITH HT100: S/N 6N0339, R100: S/N 6N04343

2 11

7

5

6

8

16 9 14 3

12

13

2

29 17

1

32

33

7

34 10

31

22 18

21

35

4

27

30 28

20 19

24

25

26 15

35

23

01

ID0140290

43

CLUTCH AND CLUTCH PEDAL

DEERE ENGINE W/SPICER CLUTCH ENDS WITH HT100: S/N 6N0339, R100: S/N 6N04343 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

QTY

105-093 1 105-509 2 105-513 1 105-031 6 110-053 1 110-094 2 115-593 1 180-524 1 105-262 1 110-306 1 361-291 1 361-292 1 110-194 1 110-197 1 115-004 2 110-193 1 115-596 1 125-028 1 125-080 1 160-884 1 160-904 1 160-885 1 160-909 1 160-886 1 160-899 1 166-018 1 105-261 1 105-052 12 184-192 1 361-296 1 501-180 1 501-183 2 501-187 1 105-822 2 501-189 1 501-190 1 105-085 1 105-072 18

DESCRIPTION

NUT (3/8-NF) COTTER PIN (1/8" X 1") ROLL PIN (1/4" X 1-1/4") BOLT (3/8-NC X 1") CLEVIS PIN (3/8" X 1. 78") SPRING CLIP PIN (3/16" XŲ") EXTENSION SPRING PIN NUT (3/8-NF, LH) CLEVIS PIN (3/8" X .890") CLUTCH PEDAL CLUTCH PEDAL ARM CLEVIS (3/8-NF) ADJUSTING BAR (3/8-NF X 4-7/8") ZERK (02N45) CLEVIS (3/8-NF, LH) EXTENSION SPRING CLUTCH RELEASE BEARING BEARING CLUTCH PLATE CLUTCH PLATE PRESSURE PLATE PRESSURE PLATE CLUTCH RELEASE CARRIER CLUTCH RELEASE CARRIER BELL HOUSING BOLT (1/4-NC X 1-1/2", ALN HD) BOLT (3/8-NC X 1-1/4") BEARING SLEEVE THROWOUT ARM CLUTCH RELEASE YOKE SETSCREW CLUTCH HOUSING PLATE FLG LK BOLT (5/16-NC X ") CLUTCH SHAFT CLUTCH SHAFT LOCKNUT (1/4-NC) LOCK WASHER (3/8)

REMARKS

FULL RING CERAMIC BUTTON & SEE FOOTNOTES 2 & 4 SEE FOOTNOTES 2, 3 & 4 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1-ON MACHINES PRIOR TO S/N 6L0001 (R100) & 6L0005 (HT100), WHEN REPLACING OLD STYLE PRESSURE PLATE (.625 SPLINE LENGTH) WITH NEW STYLE PRESSURE PLATE (1.2 SPLINE LENGTH), REPLACE 160-886 (REF #22) WITH 160-899. **R100J MACHINES AFTER S/N 6L0001 HAVE FACTORY INSTALLED GRADES.** **HT100J MACHINES AFTER S/N 6L0005 HAVE FACTORY INSTALLED UPGRADES.** 2-USE FOR ALL REPLACEMENTS, -DO NOT MIX OLD & NEW COMPONENTS-. BEGINS WITH S/N 6M0464.

3-LUBE 17T CENTER SPLINE W/TEXACO #1912 COUPLING GREASE, CMW 256-648 (14 OZ CARTRIDGE).

4-SPICER CLUTCH DISC 160-904 (REF #20) 7 SPICER PRESSURE PLATE (REF #21) END WITH HT100: S/N6N0339, & R100 S/N6N04343. REFER TO PAGES 805-349, 805350 & 805-351 FOR MORE INFORMATION. NOTE:

01

ID0140290

44

THROTTLE

JOHN DEERE ENGINE 3

2 4 1 16

6

5 13

14 21 14 18

29

7 8 30

9

10

14 12

16 15

28

11

12 11

25 17

26

SEE FOOTNOTE 3 22 27

14

21

25

20

24 23

24

19

27 SEE FOOTNOTE 4

01

ID0140270

45

THROTTLE

JOHN DEERE ENGINE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

361-711 360-088 105-065 115-656 105-058 105-071 115-519 105-226 196-051 105-154 105-095 105-508 105-002 106-018 195-911 196-205 195-953 196-058 363-521 105-873 105-089 110-126 363-298 363-246 105-483 300-878 105-832 363-297 105-820 196-056 105-183 105-834

QTY

DESCRIPTION

1 1 1 1 2 1 1 2 1 1 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 3 1 3 1 2 2

THROTTLE LEVER THROTTLE BRACKET LOCKNUT (1/2-NC) FRICTION WASHER SPRING WASHER WASHER (1/2") EXTERNAL SNAP RING WASHER (5/16") WIRE SWIVEL CONNECTOR BOLT (#10-32 XŠ", PAN HD) WASHER (1/4") COTTER PIN (3/32" X 1") BOLT (1/2-NC X 2-1/4") JAM NUT (3/8-NF) THROTTLE CABLE (PUSH/PULL) THROTTLE CABLE WIRE SWIVEL CONNECTOR WIRE SWIVEL CONNECTOR THROTTLE BRACKET BOLT (5/16-NC X 1") LOCKNUT (5/16-NC) CLAMP (7/16") THROTTLE BRACKET THROTTLE BRACKET BOLT (9/16-NC X 1-1/4") BRACKET NUT (1/4-NC) THROTTLE CABLE BRACKET BOLT (1/4-NC XŲ") CABLE SWIVEL BOLT (3/8-NC X 2-1/2", GD8) FLG LK NUT (3/8-NC)

REMARKS

SEE FOOTNOTE 3, 4 SEE FOOTNOTE 3, 4

SEE FOOTNOTE 3, 4 SEE FOOTNOTE 3, 4

SEE FOOTNOTE 4

SEE FOOTNOTE 5 SEE FOOTNOTE 2, 4 SEE FOOTNOTE 1

SEE FOOTNOTE 2, 4 SEE FOOTNOTE 2, 4 SEE FOOTNOTE 2, 4 SEE FOOTNOTE 3, 4 SEE FOOTNOTE 4 SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1-ENDS WITH S/N 6J0103.

2-BEGINS WITH S/N6J0104.

3-BEGINING WITH S/N 6K0032 REF NO.'S 11,12,15 & 16 ARE REPLACED BY REF NO.'S 12, 24, 25, 27, & 28. THIS ALLOWS CABLE ROUTING BELOW THE TURBOCHARGER. 4-BEGINS WITH R100 S/N 6L0112 & HT100 S/N 6L0153.

REF NO.'S 19, 20, 22, 23, 24, 25, 26, AND 27 ARE REPLACED WITH REF NO.'S 29, 30, 31, AND 32.

THESE NEW PARTS WILL FIT ALL R110 & HT100 WITH JOHN DEERE ENGINES. 5-CLAMP 110-126 9REF NO 21) USED EXISTING BOLT IN THERMOSTAT HOUSING. NOTE:

01

ID0140270

46

BACKFILL BLADE

7

19

9

8

18

8

9

9

7 8

20

30

20

9

19

10

30

9

9

7

16 9 8

25

8

27 24

7

8 9

15

6

9

21 26

10

7 6

7

4

17

18 9

29 8

25

8

23

19

28

19 20

13

5

14

31

12 3

4

10 11

21 27

9

6

5

8

26

7

9 8

2

12

20

22

27

24

28

9

9

27

2 4 3

9 8 11 8

7

5

9

9 6 9

1

10

01

ID0140282

47

BACKFILL BLADE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

QTY

304-080 1 305-106 304-125 2 180-570 2 105-098 3 105-047 3 180-411 4 105-502 12 125-713 16 125-714 18 115-003 4 115-002 2 105-830 12 304-970 2 304-110 1 304-118 1 183-029 1 183-059 1 165-973 2 105-364 4 105-422 4 115-006 2 105-826 2 183-069 2 181-236 2 105-386 2 105-357 2 105-359 4 125-415 4 115-158 2 180-414 2 362-033 1

DESCRIPTION

94" BACKFILL BLADE 94" CUTTING EDGE MOUNT BRACKET TILT CYLINDER PIN BOLT (3/8-NC X 3") LOCKNUT (3/8-NC) PIN COTTER PIN (3/16" X 2") CLEVITE BUSHING (1.375") CLEVITE BUSHING (1.375") ZERK (1/4-NF, STR) ZERK (02N90) FLG LK BOLT(1/2-NC X 1-1/4") BLADE STOP BACKFILL BLADE LIFT BACKFILL BLADE PIVOT PIN PIN KEY (1/4" X 1") BOLT (3/4-NF X 2", NLK) WASHER (3/4") ZERK (1/4-NF, 45) FLG LK BOLT (3/8-NC X 1") LIFT CYLINDER PIN LIFT CYLINDER SLEEVE BOLT (5/8-NC X 4-1/2") LOCKNUT (5/8-NC) WASHER (5/8") BRONZE BUSHING (1.253") PLUG (06N, SQ) CYL PIN HOSE COVER

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1-FOR HT100 USE ONLY.

NOTE:

01

ID0140282

48

POWER TAKE OFF HT100

8 10 14

8 7

10 14

11

5

18 15 12

17 9

9

16

16

13 1 2

6

3

4

03

ID0140583

49

POWER TAKE OFF HT100

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

105-048 105-070 105-357 105-359 182-036 105-437 110-241 115-003 115-157 115-500 165-011 166-020 166-049 166-076 180-790 181-183 182-007 182-013 182-026

QTY

DESCRIPTION

1 4 2 2 1 2 1 2 2 8 1 1 1 1 2 1 2 1 1

BOLT (1/2-NC X 1-1/2") LOCKWASHER (1/2") LOCKNUT (5/8-NC) WASHER (5/8") JACKSHAFT YOKE BOLT (5/8-NC X 2-1/2") KNOB (5/8-NC, ORG) ZERK (02N) PIPE PLUG (02N, ALN HD) INTERNAL SNAP RING (1.343") DUST COVER TRANSMISSION PUMP DRIVE PUMP DRIVE BEARING CUP SEAL SPACER CROSS AND BEARING DOUBLE CENTER YOKE TRANSMISSION YOKE

REMARKS

OBSOLETE PERKINS, DEERE - SEE FOOTNOTE 2 DEERE ENGINE - SEE FOOTNOTE 1 OBSOLETE, REPLACED WITH 182-007 (REF #16) INCL REF NO.'S 8,9,10 & 14

NOT SHOWN:

FOOTNOTES:

1-USED WITH SPICER CLUTCH DISC 160-904 & SPICER PRESSURE PLATE 160-909, ENDS WITH S/N 6N0339.

REFER TO PAGE'S 805-349, 805-350 & 805-352 FOR MORE INFORMATION. 2-USED WITH ROCKFORD CLUTCH DISC 160-851 & ROCKFORD PRESSURE PLATE 160-852. DEERE ENGINE & PUMP DRIVE 166-049 BEGINS WITH S/N 6P0001.

NOTE:

03

ID0140583

50

RIGHT ANGLE DRIVE SYSTEM

STANDARD DIGGING ATTACHMENT BEGINS WITH S/N 750826

1 4 11

13

3 14 24 20

12

22

7

4

8 19

2 6

21

15

14

2 15 8

2

3 17 16

10 5 3 9 23

01

ID0140281

51

RIGTH ANGLE DRIVE SYSTEM STANDARD DIGGING ATTACHMENT BEGINS WITH S/N 750826 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

100-740 105-021 2 105-830 2 105-389 7 105-071 2 181-530 1 181-902 1 360-172 1 361-334 1 305-200 2 105-319 1 105-466 1 110-083 AR 105-906 1 105-509 1 115-595 1 125-007 2 125-407 2 105-423 1 105-319 5 166-041 1 170-052 1 170-220 1 170-226 1 170-318 1 175-630 1 175-719 1 181-185 1

DESCRIPTION

REMARKS

RT. ANGLE DRIVE KIT NUT (1/2-NC) FLG LK BOLT (1/2-NC X 1-1/4") LOCK WASHER (3/4") WASHER (1/2") SPACER SPACER BELT TENSION BRACKET BELT TENSION ROD PIVOT BRACKET BOLT (3/4-NC X 1-1/2") BOLT (3/4-NC X 2") MACHINERY BUSHING BOLT (3/4-NC X 8-1/2") COTTER PIN (1/8" X 1") COMPRESSION SPRING BEARING BRONZE BUSHING WASHER (3/4") BOLT (3/4-NC X 1-1/2") RIGHT ANGLE DRIVE BELT SET SHEAVE BUSHING SHEAVE (8 GROOVE) ROLLER DRIVE SPROCKET DRIVE SPROCKET BELT IDLER SPACER

INCL REF. NO.'S 1-27 (FOR FIELD INSTALLATION)

TRENCHER EARTH SAW

TRENCHER PLOW

WITH SPLINE EARTH SAW

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140281

52

53

54

55

56

57

58

59

60

61

62

FRAME PARTS 33 21

20 32 24 22

23 3

9

13

10 footnote 1

36

1 35 34 3

5

7

37

11 6

8 16

2

4

4

25 33

2

footnote 1 12 19

27 2

15 14

01

28 17 10

18 29 30 31 footnote 2

ID0140273

63

FRAME PARTS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

QTY

DESCRIPTION

304-038 1 OPERATORS MODULE 105-032 10 BOLT (3/8-NC X Ų") 105-065 7 LOCKNUT (1/2-NC) 106-719 2 CLIP NUT (3/8-NC) 304-076 1 RIGHT HEADLIGHT PANEL 304-075 1 LEFT HEADLIGHT PANEL 105-822 2 FLANGE BOLT (5/16-NC X ") 105-826 4 FLG LK BOLT (3/8-NC X 1") 105-032 4 BOLT (3/8-NC X 3/4")-FRONT 105-052 4 BOLT (3/8-NC X 1-1/4")-REAR 105-047 18 LOCKNUT 106-038 2 NUTSERT (5/16-NC) 105-184 6 SCREW (#10-24 XŲ") 110-130 1 MAGNET 110-253 3 POP RIVET (3/16" X ") 250-622 1 MANUAL COMPARTMENT 304-207 1 LEFT DECK PLATE EXTENSION 304-208 1 RIGHT DECK PLATE EXTENSION 115-158 1 PIPE PLUG (06N,SQ.) 304-275 1 REINFORCING RING 115-691 1 OIL LEVEL WINDOW 364-006 1 FUEL TANK 110-008 1 FILLER BREATHER 116-005 3 SHOCK MOUNT 105-057 3 WASHER (1/2") 105-256 3 CARRIAGE BOLT (1/2-NC X 3-1/2") 110-175 1 FILLER BREATHER 360-701 1 HYDRAULIC RESERVOIR 155-953 1 PRESSURE RELIEF VENT 165-668 1 GASKET 360-849 1 REFLECTOR 116-218 1 SIGHT GLASS 115-320 1 GROMMET 105-359 3 WASHER (5/8") 105-214 FLG SCREW (#10-24 X ") 105-833 4 FLG LOCKNUT (1/2-NC) 105-964 AR WASHER (5/8") 105-219 1 CARRIAGE BOLT (1/2-NC X 2") 305-351 1 PEDAL ADJUSTMENT COVER

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1-EARLY STYLE 2-PRESENT PRODUCTION FLUID LEVEL CHECK.

NOTE:

01

ID0140273

64

65

66

GRILLE AND RADIATOR

7 4 1

2

3

5 6

22

8

11 13 15 14

12

10

16 17 21 18 19

9

01

20

ID0140285

67

GRILLE AND RADIATOR REF PART NO. NUMBER

1.

QTY

362-050 1 362-005 1 2. 360-304 1 110-358 1 3. 116-053 2 4. 116-052 1 5. 105-820 12 6. 105-117 1 7. 360-306 1 360-308 1 360-307 1 360-348 1 8. 304-271 1 9. 116-455 1 10. 116-054 1 11. 304-270 1 12. 105-285 3 13. 105-865 3 14. 105-139 3 15. 105-827 4 16. 116-059 1 116-056 1 105-092 17. 105-834 4 18. 105-118 22 19. 105-072 24 20. 105-031 18 105-150 18 21. 110-141 1 22. 110-126 1

DESCRIPTION

REMARKS

GRILLE GRILLE RADIATOR RADIATOR CAP SIDE RADIATOR SHROUD TOP RADIATOR SHROUD FLG LKBOLT (1/4-NC XŲ") WASHER (5/16") RADIATOR SHROUD RADIATOR SHROUD RADIATOR SHROUD RADIATOR SHROUD LEFT SHROUD ADAPTR FRAME BAFFLE BOTTOM RADIATOR SHROUD BOTTOM SHROUD ADAPTER WASHER (1/4") BOLT (1/4-NC XŲ", GD 8) CLIP NUT (1/4-NC) BOLT (3/8-NC X 1-1/4") RUBBER PLUG (1‡") RUBBER PLUG (2 „") NUT (5/16-NC) FLG LKNUT (3/8-NC) WASHER (3/8") LOCK WASHER (3/8") BOLT (3/8-NC X 1") BOLT (3/8-NC X 1-3/4") DRAIN VALVE (04N) CLAMP (7/16")

FORD DETROIT AND PERKINS

DETROIT FORD AND SEE FOOTNOTE 1 PERKINS DEERE AND SEE FOOTNOTE 2 PERKINS DEERE PERKINS PERKINS PERKINS PERKINS DETROIT PERKINS AND FORD

EARLY GRILLES SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. ENDS WITH S/N 750394.

2. PRESENT PRODUCTION

NOTE:

01

ID0140285

68

69

70

CONSOLE 7 5

6

4 8

2 3 1

7 15

6 14 9

5 4

14 10

16 11 13

02

12

ID0140410

71

CONSOLE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

304-995 1 304-948 1 110-208 1 105-137 10 105-117 10 105-091 10 105-094 10 304-099 1 105-834 4 105-826 4 304-268 1 105-830 3 105-833 5 115-320 2 305-346 1 304-167 1 105-068 1

DESCRIPTION

CONSOLE CONTROL PANEL LEVEL CLIP NUT WASHER (5/16") LOCKWASHER (5/16") BOLT (5/16-NC X 1") INSTRUMENT PANEL FLG LOCKNUT (3/8-NC) FLG LOCK BOLT (3/8-NC X 1") HOSE TIE STRAP FLG LOCK BOLT (1/2-NC X 1-1/4") FLG LOCKNUT (1/2-NC) RUBBER GROMMET REAR HOOD SUPPORT REAR HOOD SUPPORT BOLT (1/2-NC X 1-1/2")

REMARKS

DEERE ENGINE PERKINS ENGINE

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0140410

72

73

74

GROUND DRIVE CONTROL HT100 BEGINS WITH S/N 3G0598

1

2

3

4

5

2 3

02

ID0140373

75

GROUND DRIVE CONTROL HT100 BEGINS WITH S/N 3G0598 REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

1 8 2 8 8

304-995 105-199 217-045 105-215 105-284

DESCRIPTION

REMARKS

CONSOLE ASSEMBLY BOLT (5/16-NC X 3/4") CIRCUIT BOARD NUT (5/16-NC) LOCKWASHER (5/16)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0140373

76

77

78

79

80

81

82

83

84

R.O.P.S.

9 5

6 8 4 1 10

7 3 2

2 3

02

ID0140288

85

R.O.P.S. REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

190-310 105-065 4 105-048 8 105-088 8 105-110 4 106-243 21 117-1026 1 180-583 4 306-055 2 306-076 1 306-077 1

DESCRIPTION

REMARKS

4-POST ROPS CONVERSION KIT LOCKNUT (1/2-NC) CAP SCREW (1/2-NC X 1-1/2") WASHER (9/16") BOLT (1/2-NC X 4-1/2") SCREW (5/16-NC X 1-1/2) HEADLINER INSULATION PIN ROLLOVER BAR LIFT BRACKET R100 4-POST ROPS TOP R100 4-POST ROPS FRAME ASSY

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO INSTALLATION DIAGRAM 050-048

02

ID0140288

86

87

88

NOTES:

89

ELECTRICAL

ID0135070

90

91

92

93

94

95

96

97

98

99

100

101

102

See loose-leaf schematic included with this manual.

103

104

NOTES:

105

HYDRAULICS

106

107

108

OIL COOLER, FILTER & CONTROL VALVE HYDRAULICS BEGINS WITH S/N 3F0593

39

2

37 34

15

16

24

3

19 22

35

5 12 39 38 40

23 9

41 37

10 32

24 18

33

9 36

31

41

21

1

C LI U A 16 DR VE HY DRI OM MP FR PU ON

MP PU

14

8

28

26

29 42

5 13 27

TO HYDRAULIC RESERVOIR

5

5

20 6

5

25 17

30 7

11

5 27 4

01

ID0140297

109

OIL COOLER, FILTER & CONTROL VALVE HYDRAULICS BEGINS WITH S/N 3F0593 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

QTY

105-825 6 155-669 1 158-554 1 105-823 4 110-130 1 110-353 8 110-141 1 115-104 1 115-151 1 115-158 2 115-167 2 116-080 AR 116-094 AR 116-110 2 154-099 1 154-027 2 154-100 2 155-074 1 154-102 1 154-176 1 154-244 1 154-195 1 154-209 1 154-514 1 154-542 1 155-013 1 155-118 1 155-136 2 155-058 1 155-334 1 155-667 1 159-079 1 155-954 2 159-042 2 155-971 1 155-999 1 156-402 1 159-015 1 360-323 1 105-089 9 105-117 6 105-178 9 116-164 6 304-992 2 154-188 1

DESCRIPTION

FLG LK BOLT (3/8-NC X 3/4") HYD CONTROL VALVE (6-SPOOL) HYD CONTROL VALVE (6-SPOOL) FLG LK BOLT (5/16-NC X 3/4") MAGNET WORM CLAMP (3/4" TO 1-1/2") DRAIN VALVE (04N) NIPPLE (12N X 1-1/2") REDUCER (16N-12NF) PLUG (06N, SQ) PLUG (3/4-NPT, SQ) BULK HOSE (1-1/4",SOLD PER 1") BULK HOSE (1", SOLD PER 1") FORMED HOSE CONNECTOR (16J-16S) CONNECTOR (12J-12S) CONNECTOR (16J-16S90) PLUG (08S, ALN) CONNECTOR (12N-12J) S/O COUPLER (16JF-16H) S/O RUN TEE (16S-08J-16H) UNION (16N-16JFX) BRANCH TEE (16S-16J-16J) HOSE (12JFX-62"-2250) HOSE (12JFX90-42.5"-2250) UNION (12N-12NFX) SERVICE TEE (16N-16NF-16NF) S/O COUPLER (16N-16H) UNION (12N-12NFX90) HOSE (12N-14"-250) CHECK VALVE FILTER ELEMENT (1-1/2-UNF) FILTER ELEMENT (1-1/2-UNF) ELEMENT (1-1/2-UNF) RETURN MANIFOLD FILTER HEAD (16SF-16SF) TUBE (1"T X 4") FILTER HEAD (16SF-16SF) HYD OIL COOLER LOCKNUT (5/16-NC) WASHER (5/16") BOLT (5/16-NC X 2-1/2", GD8) MOUNT BLOCK (5/16", RUBBER) ISOLATOR MOUNT BRACKET S/O COUPLER (16S-16H90)

REMARKS

USE 1 @ 19" USE 1 @ 23" R100 HT100

R100

ENDS WITH S/N 3F0592

HT100

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301 IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0140297

110

111

112

113

114

115

116

117

118

119

120

121

122

PARKING BRAKE HYDRAULICS

1 5 25

25 13 17 10 16

23

10

17

13

16 12

23

9 18 26 15

21

8 24

3

2 8 4 19

21 3

19 3

20

15 7

3 19 15

7 22

11

6

6

14 11

04

11

4

6

ID0140586

123

PARKING BRAKE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

105-106 2 105-085 2 110-217 4 116-286 AR 363-051 1 154-015 2 154-031 2 154-032 2 154-055 1 154-066 2 154-085 3 154-110 1 105-920 154-111 2 154-120 1 154-135 3 154-239 2 154-426 2 154-240 2 154-241 1 105-404 154-242 4 154-259 1 154-512 2 154-523 1 154-538 2 154-563 1 154-629 2 158-555 1 150-4087 1 217-746 217-948 500-163

DESCRIPTION

BOLT (1/4-NC X 2") LOCKNUT (1/4-NC) CLAMP (7/16" TO 1") HOSE (1/2" ID) SOLENOID BRACKET ADAPTER CONN (08S-04J) ADAPTER CONN (10S-08J) ADAPTER CONN (06S-04J) ADAPTER CONN (06S-04J90) ADAPTER UNION (04J-04JFX90) CAP (04J) BULKHEAD BRANCH TEE (04J) JAM NUT (3/4-NF) ADAPTER UNION (08J-08JFX90) RUN TEE (04J-04J-04JFX) RUN TEE (08J-08J-08JFX) ADAPTER CONN (04J-M12-1.5) ADAPTER CONN (08J-M16-1.5) ADAPTER CONN (08J-M18-1.5) BULKHEAD BRANCH TEE (08J) JAM NUT (3/4-NF) SLIP-ON COUPLER 08JF-08H) ADAPTER BUSHING (04J-08JF) HOSE (04JFX-16"-2750) HOSE (04JFX-12.5"-5000) HOSE (04JFX-45"-2750) HOSE (08JFX-18"-2000) HOSE (12JFX-59"-3000) SOLENOID CONTROL VALVE (BRAKE) SOLENOID CONTROL VALVE (BRAKE) COIL COIL 0-RING (-114 D70)

REMARKS

USE 4" AND USE 10" FITS BETWEEN DOUBLE HYDRAULIC PUMPS

ENDS WITH 6H0265 BEGINS WITH 6H0266

OBSOLETE USE REPLACEMENT COIL 217-948, WILL NOT FIT OBS VALVES OBSOLETE FITS 150-4087

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

04

ID0140586

124

BACKFILL BLADE HYDRAULICS FOR TRENCHER UNITS

ANGLE TILT LIFT

1 13 12

12

13 T ON FR

12 13

8

15 12 15

15

10

7 5 21 4

16 15

26

6

16 23

19

25

4

9 3

2

19

5

21 5 TILT CYLINDERS

26 26 19

18

8

10

9

7

3

19

20 ANGLE CYLINDERS

6 9

20

2 22 23

14

18

27 24 11

22

27 28

9

17

16 17

6

28 6

5

OLD STYLE

11

LIFT CYLINDERS 17

01

14

ID0140204

125

BACKFILL BLADE HYDRAULICS FOR TRENCHER UNITS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

1 2 2 2 4 4 2 2 4 2 2 6 6 2 4 4 3 2 4 2 2 2 2 1 1 4 2 2

155-669 155-928 150-083 155-077 155-015 155-001 110-030 155-370 155-359 155-323 155-141 155-088 155-706 150-084 155-389 155-006 115-106 150-080 155-322 155-002 115-130 155-034 105-047 105-098 105-183 155-015 155-001 155-324

DESCRIPTION

HYDRAULIC CONTROL VALVE HYDRAULIC CONTROL MANIFOLD HYD CYL. (3.0" X 1.187" X 7.625") ADAPTER UNION (04N-06NF) ADAPTER UNION (04N) ADAPTER UNION (04N-04NF90) CABLE TIE (1/16" TO 4") HOSE (06N-144"- 2250) HOSE (06N-30"- 2750) HOSE (06N-18"- 2750) ADAPTER UNION (06N-06NFX45) ADAPTER UNION (08S-06NFX) O-RING (908 D90) HYD CYL (4.0" X 1.50" X 6.625") HOSE (06N-118"- 2250) ADAPTER UNION (06N-06NFX90) REDUCER (06N-04NF) HYD CYL (3.0" X 1.187" X 7.625") HOSE (04N-12"- 2750) ADAPTER UNION (04N-04NFX45) PIPE TEE (04N) ADAPTER UNION (04N-04NFX90) LOCKNUT (3/8-NC) BOLT (3/8-NC X 3") BOLT (3/8-NC X 2-1/2", GD8) ADAPTER UNION (04N) ADAPTER UNION (04N-04NFX90) HOSE (04N-20"- 2750)

REMARKS

NPT

INCL. REF. NO. 13

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0140204

126

BACKFILL BLADE LIFT HYDRAULICS

FOR VIBRATORY PLOW UNITS W/O REEL CARRIER

14 2 14

8

1 5

11 10 11

9 6

5

9

6

13

12

4 12

7

7

3 5 4

3

13 5

8

01

ID0140507

127

BACKFILL BLADE LIFT HYDRAULICS

FOR VIBRATORY PLOW UNITS W/O REEL CARRIER REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

1 1 2 2 4 2 2 2 2 1 2 2 2 2

105-047 105-098 115-106 150-084 155-001 155-006 155-141 155-324 155-034 155-928 155-389 155-088 155-359 105-118

DESCRIPTION

REMARKS

LOCKNUT (3/8-NC) BOLT (3/8-NC X 3") REDUCER (06N-04NF) CYL (4" X 1.5" X 6.625") UNION (04N-04NFX90) UNION (06N-06NFX90) UNION (06N-06NFX45) HOSE (04N-20"-2750) UNION (04N-04NFX90, LG) HYD MANIFOLD HOSE (06N-118"-2250) UNION (08S-06NFX) HOSE (04N-30"-2750) WASHER (3/8")

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0140507

128

129

130

REEL CARRIER & BLADE LIFT SELECTOR HYD.

FOR VIBRATORY PLOW UNITS WITH REEL CARRIER BEGINS WITH S/N 750604 REEL CARRIER CONTROL VALVE 14

1

4

17

2

6

20

14 17

11 11 7

6

7

15 5

18

18

16

9

9

16 22

15

6

5 22 6

8

19

21

1 8 TO REEL CARRIER LEFT CYLINDERS

2 3

13 12

10

7

8

01

RETURN MANIFOLD

10

21

24

23

ID0140303

131

REEL CARRIER & BLADE LIFT SELECTOR HYD. FOR VIBRATORY PLOW UNITS WITH REEL CARRIER BEGINS WITH S/N 750604 REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

3 6 2 1 2 4 3 3 2 2 2 1 1 2 2 2 2 2 1 1 2 2 1 1

105-834 105-118 105-179 105-098 150-084 155-001 155-006 155-103 155-002 155-017 155-034 155-057 155-102 155-088 155-324 155-359 155-364 155-389 155-624 155-928 155-155 115-106 155-086 155-390

DESCRIPTION

REMARKS

FLG LOCKNUT (3/8-NC) WASHER (3/8") BOLT (3/8-NC X 3-1/2") BOLT (3/8-NC X 3) CYL (5.0" X 1.500" X 6.625") UNION (04N-04NFX90) UNION (06N-06NFX90) UNION (06S-06NFX90) UNION (06N-04NFX45) SERVICE TEE (06N) UNION (04N-04NFX90,XLG) UNION (06N-06NFX) UNION (06S-06N) UNION (06S-06NF) HOSE (04N-20"-2750) HOSE (04N-30"-2750) HOSE (06N-21"-2250) HOSE (06N-118"-2250) HYDRAULIC SELECTOR VALVE HYDRAULIC MANIFOLD UNION (06S-06NFX90, XLG) PIPE BUSHING (06N-04N) UNION (06N-06NFX90, .125" ORF) HOSE (06N-40"-4000)

NOT SHOWN:

FOOTNOTES:

1. REPLACEMENT SELECTOR VALVES REQUIRE FITTINGS WITH SAE THREADS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0140303

132

133

134

BACKFILL BLADE ANGLE, PLOW LIFT SEL. FOR VIBRATORY PLOW UNITS BEGINS WITH S/N 750604

PLOW LIFT 14

12 9

CONTROL VALVE

13

14

12

9

13

9 16

15 9

6 1

15

17

11

8 2 3

10

19 8

18

19 10 1

20

5 14

21 TO PLOW LIFT CYLINDERS

21

7

4 20

14 14 7 5 14

01

ID0140299

135

BACKFILL BLADE ANGLE, PLOW LIFT SEL. FOR VIBRATORY PLOW UNITS BEGINS WITH S/N 750604 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

105-834 105-118 105-179 105-183 150-080 155-063 155-002 155-103 155-026 155-029 155-154 155-088 155-310 155-322 155-399 155-623 155-624 155-928 155-155 155-001 155-034

QTY

3 2 2 1 2 1 4 2 4 2 1 2 2 6 2 1 1 1 2 2 2

DESCRIPTION

FLG LOCKNUT (3/8-NC) WASHER (3/8") BOLT (3/8-NC X 3-1/2") BOLT (3/8-NC X 2-1/2", GD8) CYL (3.0" X 1.187" X 7.625") UNION (06S-04NFX90)) UNION (04N-04NFX45) UNION (06S-06NFX90) UNION (06S-04N) UNION (06N-04NFX90) UNION (06S-04NFX90, XLG) UNION (08S-06NFX) HOSE (06N-27"-2250) HOSE (04N-12"-2750)) HOSE (04N-98"-2750) CHECK VALVE HYDRAULIC SELECTOR VALVE HYDRAULIC MANIFOLD UNION (06S-06NFX90, XLG) UNION (04N-04NF90) UNION (04N-04NF90, XLG)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1-BEGINS WITH S/N 750532 2-BEGINS WITH S/N 750604

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0140299

136

BLADE ANGLE & AUGER LIFT SELECTOR HYD. FOR EARTH SAW UNITS

R GE AU

FT LI

12 CONTROL VALVE

14

13 9 16

15

9

6 1

9

2 17

11

8 2 3

19 TO

22

21 AU GE R

18 10

LI FT

7

1

20

CY LI ND ER S

4 14

20

5 7

7 14 7 14 14 5

01

ID0140510

137

BLADE ANGLE & AUGER LIFT SELECTOR HYD. FOR EARTH SAW UNITS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

3 6 2 1 2 1 4 1 4 2 1 2 2 6 2 1 1 1 1 2 1 1

LOCKNUT (3/8-NC) WASHER (3/8") BOLT (3/8-NC X 3-1/2") BOLT (3/8-NC X 2-1/2",GD8) CYL (3.0" X 1.187" X 7.625") UNION (06S-04N90) UNION (04N-04N45) UNION (06S-06N90) UNION (06S-04N) UNION (06N-04N90) UNION (06S-04N90, X-LG) UNION (08S-06NFX) HOSE (06N-27"-2250) HOSE (04N-12"-2750) HOSE (04N-98"-2750) CHECK VALVE HYDRAULIC SELECTOR VALVE HYDRAULIC MANIFOLD UNION (06S-06N90, X-LG) UNION (04N) CONNECTOR (06J-06S90) CONN (06S-06J90, X-LG)

105-047 105-118 105-179 105-183 150-080 155-063 155-002 155-103 155-026 155-029 155-154 155-088 155-310 155-322 155-399 155-623 155-624 155-928 155-155 155-015 154-057 154-141

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BAK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0140510

138

BFB BLADE TILT & PLIOW BLADE DEPTH SEL. HYD. FOR VIBRATORY PLOW UNITS

PLOW BLADE DEPTH 11 16

CONTROL VALVE 11 16

12

18

20

20 22 17 12

20

25 2

24

3 21

23 SEE FOOTNOTE 1 & 5

7

9 10

7

8 19 8

9

5

13

9

8

9 15 5 15

23

8

7

24

01

13

9

14 TO PLOW BOUNCE TIRE CYLINDER

9

6 4

ID0140301

139

BFB BLADE TILT & PLOW BLADE DEPTH SEL. HYD. FOR VIBRATORY PLOW UNITS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

105-047 105-118 105-179 110-030 115-130 150-083 155-001 155-008 155-015 155-034 155-088 155-359 155-323 155-103 155-359 155-364 155-394 155-613 155-623 155-645 155-015 155-026 155-624 155-063 155-155 155-103 155-154

QTY

2 6 2 2 2 2 2 4 6 1 2 2 2 2 2 2 2 1 1 1 4 4 1 1 2 2 1

DESCRIPTION

LOCKNUT (3/8-NC) WASHER (3/8") BOLT (3/8-NC X 3-1/2") CABLE TIE (1/16" TO 4") PIPE TEE CYL (3.0" X 1.187" X 7.625") UNION (04N-04NF90) UNION (04N-06N90) UNION (04N) UNION (04N-04NFX90, XLG) UNION (08S-06NFX) HOSE (04N X 30") HOSE (04N X 18") HOSE (06N X 50") HOSE (04N X 30") HOSE (06N X 21") HOSE (04N X 128") LOCK VALVE CHECK VALVE SELECTOR VALVE UNION (04N) UNION (06S-04N) HYDRAULIC SELECTOR VALVE UNION (06S-04N90) UNION(06S-06N90, X-LG) UNION (06S-06N90) UNION(06S-04N90, X-LG)

REMARKS

FN 1, FN 4 FN 1, FN 4 FN 1, FN 4 FN 1, FN 4

FN 1, FN 2 FN 1, FN 3 FN 1, FN 4 FN 1, FN 2 FN 1, FN 3 FN 1, FN 5 FN 1, FN 5 FN 1, FN 5 FN 1, FN 5

NOT SHOWN:

FOOTNOTES:

1. REPLACEMENT VALVES AND FITTINGS REQUIRE SAE THREADS. 2. ENDS WITH S/N 750531 3. BEGINS WITH S/N 750532 4. ENDS WITH S/N 750603 5. BEGINS WITH S/N 750604

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0140301

140

141

142

143

144

145

146

TRENCH CLEANER HYDRAULICS 9 3

TO TRENCH CLEANER

5

10

2

7

11

1 8

1 4

6

02

TO RIGHT ANGLE DRIVE OILER

TO AR 45 OILER

ID0140380

147

TRENCH CLEANER HYDRAULICS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

2 1 1 1 1 1 1 2 1 1 1

155-001 155-121 154-057 155-157 154-038 154-117 154-154 155-339 155-601 154-108 154-621

DESCRIPTION

REMARKS

UNION (04N-04NFX90) UNION (9/16SAEX1/4NPTX45) CONNECTOR (06J-06S90) UN BR TEE (04N-04NFX-04NFX) CONECTOR (06J-08S45) RUN TEE (04N-04J-04J) CONECTOR (08J-08S45) HOSE (04N-40" 2750) HYDRAULIC CONTROL VALVE CONECTOR (08J) HOSE (08JFX-33.5" 3500)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0140380

148

149

150

NOTES:

151

ASSEMBLY DRAWINGS

152

TRANSMISSION ATTACHMENT

48 46

9

43 45

16 23

44 47

18 24 59 8 14

19 1

3

7 3

2 3 65 42

3 27 12

17 4

22

41 40

26

50

6

28

42

EARLY STYLE

38

51 57 13

36 30

46 48

51

58

35

39

55

64

53

35

54

49 21

37

56 34

20 2

35

3

10

62

25

63 61 33

60

63 51

42 11 67

30 68 32

29 66

31 5

52 15

05

ID0046043

153

TRANSMISSION ATTACHMENT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

QTY

166-020 105-031 4 105-032 7 105-072 18 105-075 1 105-094 4 501-047 1 105-099 6 105-418 1 110-021 1 110-241 1 115-167 2 125-012 1 125-026 1 155-761 1 155-810 1 155-848 1 165-011 1 501-488 1 166-027 1 181-183 1 501-043 1 501-044 1 501-091 1 501-094 1 501-095 1 501-426 1 501-487 1 501-427 1 501-428 1 501-429 1 501-431 1 501-433 2 501-434 1 501-435 1 501-439 1 501-440 1 501-441 2 501-443 1 501-444 1 501-446 1 501-447 1 501-448 1 501-449 1 501-450 5 501-451 1 501-452 1 501-453 2

DESCRIPTION

REMARKS

TRANSMISSION (T18) BOLT (3/8-NC X 1") BOLT (3/8-NC X 3/4") LOCK WASHER (3/8") BOLT (3/8-NC X 2") BOLT (5/16-NC X 1") SHAFT RETAINER BOLT (3/8NC X 7/8") LOCKNUT (1-NEF, NYLOK) KNOB (3/8-NF, BLK) KNOB (5/8-NC, ORG) PIPE PLUG (3/4-NPT, SQ M HD) BALL BEARING (FILLING) BALL BEARING (NON-FILLING) O-RING (-108) INTERNAL SEAL (2-1/8" ID) INTERNAL SEAL (1-3/8" ID) DUST COVER SPACER CAP PARTS ASSEMBLY SEAL SPACER POWER OPENING COVER GASKET SHIFT LEVER PIN SPRING SEAT SPRING TRANSMISSION CASE TRANSMISSION CASE REAR RETAINER GASKET REAR BEARING RETAINER SHAFT RETAINER FRONT RETAINER GASKET EXTERNAL SNAP RING BEARING SPACER RING TRANSMISSION OIL BAFFLE EXTERNAL SNAP RING SECOND GEAR THRUST WASHER MAIN SHAFT SNAP RING SECOND SPEED SYNCHRONIZER SYNCHRONIZER BLOCKING RING COUNTERSHAFT SPACER THRUST WASHER REAR THRUST WASHER COUNTERSHAFT THRUST WASHER BEARING ROLLER REVERSE IDLER GEAR REVERSE IDLER SHAFT SLEEVE BEARING ROLLER

OBSOLETE, INC REF#'S 1-8 - 10-69, & SEE F/N 1.

OBSOLETE OBSOLETE, INC REF#'S 16, 22, 23, 24 AND 59

OBSOLETE

26T

SECOND SPEED GEAR

22 PER SET

37 PER SET

FOOTNOTES:

NOTE:

05

ID0046043

154

TRANSMISSION ATTACHMENT REF PART NO. NUMBER

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

56.

57.

58.

59.

60.

61.

62.

63.

64.

65.

66.

67.

68.

501-454 501-455 501-456 501-457 501-458 501-459 501-460 501-466 501-467 501-468 501-469 501-470 501-471 501-472 501-476 501-436 501-477 501-437 501-478 501-438 501-479 501-442 501-480 501-445 501-481 165-232 501-475 501-484 181-206

QTY

2 1 1 1 1 7 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

DESCRIPTION

REVERSE IDLER THRUST WASHER REVERSE IDLER ROLLER SHIM REVERSE IDLER GEAR SNAP RING COUNTERSHAFT REVERSE IDLER SHAFT BEARING SPACER SHIM EXTERNAL SNAP RING TRANSMISSION CAP GASKET SHIFTING SHOE RETAINING RING REVERSE SHIFTING SHOE REVERSE SHIFTING ARM SHIFTING ARM PIVOT SHIFTING PIVOT BREATHER OUTPUT SHAFT SYNCHRONIZER UNIT SYNCHRONIZER UNIT MAIN SHAFT THIRD SPEED GEAR MAIN SHAFT THIRD SPEED GEAR SYNCHRONIZER BLOCKING RING SYNCHRONIZER BLOCKING RING MAIN SHAFT SECOND SPEED GEAR MAIN SHAFT SECOND SPEED GEAR CLUSTER GEARS CLUSTER GEAR FRONT BEARING RETAINER INPUT SHAFT INPUT SHAFT SEAL RING (LOCTITE TO SHAFT)

REMARKS

4 PER SET, FN 3

INC REF#'S 34 & 35.

3/16" WITH SHIFT PLATES, FN 1 FN 2 28T, FN 1 FN 2 27T 3/16" WITH GROOVE, FN 1 FN 2 36T, FN 1 FN 2 43T, 36T, 27T, 16T, FN 1 37T, 32T, 24T, 16T, FN 2 FN 4 FN 1 FN 2

FOOTNOTES:

1-THESE PARTS HAVE IDENTIFICATION #'S LOWER THAN 174 2-THESE PARTS HAVE IDENTIFICATION #'S HIGHER THAN 174. REPLACEMENT TRANSMISSIONS WILL BE OF THIS TYPE. REF. TO ASSY. INST. 052-176 3-SELECT THICKNESS SNAP RING SET THAT WILL FIT. 4-MAX. FLG. THICKNESS UNDER HEAD OF BOLT=.340", SEE "TECH BITS" DATED 9-21-95, ARTICLE #17.

NOTE:

05

ID0046043

155

156

R100 PUMP DRIVE

BEGINS WITH S/N 750508 ENDS WITH S/N 6N04343 (SEE FOOTNOTE 6) 24 EARLY STYLE DRIP TANK

10

26

6 28

FOOTNOTE 4

1 23

25 11

19

9

5

2

15

21

8

3 4

27

20 14

13

12

9

18

9

16

22 7

9 18

03

17

27

ID0140486

157

R100 PUMP DRIVE

BEGINS WITH S/N 750508 ENDS WITH S/N 6N04343 (SEE FOOTNOTE 6) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

QTY

DESCRIPTION

166-075 PUMP DRIVE (INC REF #'S 1-29) 166-028 PUMP DRIVE (INC REF #'S 1-29) 105-865 6 BOLT (1/4-NC XŲ", GD 8) 105-079 6 LOCK WASHER (1/4") 105-091 4 LOCK WASHER (5/16") 364-167 1 DRIP TANK 105-713 4 BOLT (5/16-NC X 1", ALN HD) 110-209 1 DIP STICK 115-211 1 PIPE PLUG (08N, SQ.HD.) 115-510 1 INTERNAL SNAP RING 125-1065 4 TAPERED BEARING SET (2.25") 106-243 2 BOLT (5/16-NC X 1-1/2") 155-848 2 INTERNAL SEAL 155-874 1 INTERNAL SEAL 160-853 1 THROWOUT BEARING SLEEVE 160-906 1 THROWOUT BEARING SLEEVE 165-077 1 SPROCKET GEAR (28T) 165-142 1 SPROCKET GEAR (32T) 165-078 1 SPROCKET GEAR (29T) 165-172 1 SPROCKET GEAR (33T) 165-269 1 PUMP DRIVE HOUSING 165-656 1 RETAINER 165-659 AR SHIM (.005") 165-660 AR SHIM (.007") 165-661 AR SHIM (.020") 165-986 1 KEY (3/8" X 1-7/8") 165-987 1 KEY (3/8" X 1-3/8") 170-401 1 DRIVE CHAIN (86P) 170-420 1 DRIVE CHAIN (90P) 180-644 1 OUTPUT SHAFT 167-176 1 INPUT SHAFT 167-283 1 INPUT SHAFT 180-648 1 INPUT SHAFT 167-282 1 INPUT SHAFT 360-627 1 OIL DRIP TANK 362-814 1 PUMP DRIVE TOP COVER, H.D. 362-155 1 PUMP DRIVE TOP COVER 362-156 1 PUMP DRIVE SIDE COVER 105-822 8 FLG LK BOLT (5/16-NC X") 115-152 1 PIPE PLUG (12N, SQ.)

REMARKS

DEERE - SEE FOOTNOTE 6 PERKINS, DETROIT DIESEL, FORD & CUMMINS

SEE FOOTNOTE 1

SEE FOOTNOTE 5 SUPERCEDES 125-260 & 125-261 SUPERCEDED BY REF #4 (364-167).

SEE FOOTNOTE 3 SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 2 DEERE DEERE - SEE FOOTNOTE 6 PERKINS, DETROIT DIESEL, FORD PERKINS, DETROIT DIESEL, FORD SUPERCEDED BY REF #30 (364-167).

PERKINS, DETROIT DIESEL, FORD & CUMMINS SUPERCEDED BY REF #4 (364-167).

FOOTNOTES:

1-NEW STYLE DRIP TANK BEGINS WITH S/N 6K0114.

2-FACTORY INSTALLED PARTS AFTER S/N 6L0001.

3-USE FOR ALL REPLACEMENTS. BEGINS WITH S/N 6M0462.

4-LUBE W/TEXACO #1912 COUPLING GREASE, CMW #265-661.

5-ALIGN OPENING IN SNAP RING W/LUBE SLOT IN PUMP DRIVE CASE. 6-SPICER CLUTCH DISC 160-904 & SPICER PRESSUREPLATE 160-909.

NOTE:

REFER TO ASSEMBLY INSTRUCTION 052-162 FOR DISASSEMBLY AND REASSEMBLY PROCEDURES.

03

ID0140486

158

159

160

161

162

HYDRAULIC PUMP CONTROL VALVE

2 3

01

1

ID0140513

163

HYDRAULIC PUMP CONTROL VALVE REF PART NO. NUMBER

QTY

155-529 1.

2.

3.

500-509 500-235 500-236 500-238

1 1 1

DESCRIPTION

REMARKS

HYDRAULIC PUMP (INCL. REF. NO.'S 1-3 & SEAL KIT) SEAL REPAIR KIT SPRING PRESSURE PLATE COVER

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140513

164

SELECTOR VALVE 6 PORT

4 3

2

1

4

01

ID0145522

165

SELECTOR VALVE 6 PORT

REF PART NO. NUMBER

1.

2.

3.

4.

155-645 155-624 155-743 500-244 110-066 115-471

QTY

DESCRIPTION

REMARKS

ENDS WITH S/N 750603 BEGINS WITH S/N 750604

3 1 1 2

SUPERSEDED BY 155-624 HYDRAULIC SELECTOR VALVE O-RING (115 D70) SELECTOR LEVER KNOB EXTERNAL SNAP RING

NOT SHOWN:

FOOTNOTES:

1. ENDS WITH S/N 750603 2. BEGINS WITH S/N 750604

NOTE:

01

ID0145522

166

167

168

169

170

171

172

BLADE ANGLE & TILT CYLINDER 3" I.D.

6 6

3

FOOTNOTE 1

6

1 2 5

6 6 4 6

8 7 FOOTNOTE 2

01

ID0140528

173

BLADE ANGLE & TILT CYLINDER 3" I.D. REF PART NO. NUMBER

QTY

150-080 150-083

1.

2.

3.

4.

5.

6.

7.

8.

150-203 150-205 150-353 150-851 150-801

1 1 1 1 1

DESCRIPTION

REMARKS

BACKFILL BLADE ANGLE CYL (3.0" X 1.2" X 7.6") (INCL. REF. NO.'S 1 THRU 6) BACKFILL BLADE TILT CYL (3.0" X 1.2" X 7.6") (INCL. REF. NO.'S 1 THRU 6) CYLINDER BARREL (ANGLE) CYLINDER BARREL (TILT) CYLINDER ROD CYLINDER HEAD CYLINDER HEAD

SEE FOOTNOTE 4 SEE FOOTNOTE 5

150-952 1 PISTON BODY 150-911 1 LOCK RING 190-102 1 SEAL REPAIR KIT 190-159 1 SEAL REPAIR KIT 150-905 1 SMOOTH PISTON 150-907 1 GROOVED PISTON

SEE FOOTNOTE 2 & 7 SEE FOOTNOTE 1 SEE FOOTNOTE 3 SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

259-066 259-065

1 1

PISTON RING GUIDE PISTON RING INSTALLER

SEE FOOTNOTE 6 SEE FOOTNOTE 6

FOOTNOTES:

1. THIS SEAL KIT IS NO LONGER AVAILABLE ORDER CORRESPONDING KIT LISTED BELOW. SEE FOOTNOTE 3.

2. SINGLE PIECE 3" PISTON (REF. NO.4), REPLACES TWO PIECE (REF. NO.'S 7 & 8) 3. THIS SEAL KIT CONTAINS ROD O-RING AND BACKUP RING FOR CYLINDER HEADS WITH .208" THK INTERNAL GROOVE AND U-SEAL FOR CYLINDER HEADS WITH .28" THK INTERNAL GROOVE. REFR TO INSTALLATION DIAGRAM 050-024 AND PISTON SEAL REPLACEMENT DIAGRAM 052-144.

4. THIS HEAD HAS .208" THK INTERNAL GROOVE DESIGNED FOR USE WITH O-RING AND BACKUP RING COMBINATION. THIS HEAD IS REPLACED BY HEAD WITH .28" THK INTERNAL GROOVE AND ROD U-SEAL. 5. THIS HEAD HAS .28" THK INTERNAL GROOVE DESIGNED FOR USE WITH ROD U-SEAL. 6. FOR PROCEDURES REGARDING USE OF PISTON RING TOOLS FOR INSTALLATION OF O-RING AND BACKUP RONG ON 3" OD PISTONS, REFER TO TECHNICAL BITS DATED 2-27-86.

7. GROOVE IN FACE OF PISTON FOR O-RING. SEAL REPAIR KIT WILL INCLUDE O-RING 157-050.

NOTE:

01

ID0140528

174

HYDRAULIC CYLINDERS - NON STANDARD BLADE LIFT AND FRAME LEVEL HT100 & R100 BEGINS WITH S/N 750647

11

1

10 6 12 7 2 3 4 9

8

5

01

ID0140144

175

HYDRAULIC CYLINDERS - NON STANDARD BLADE LIFT AND FRAME LEVEL HT100 & R100 BEGINS WITH S/N 750647 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

150-084 150-084 150-089 151-009 151-068 151-026 190-122 150-874 150-926 150-206 150-206 150-209 150-209 150-354 150-354 150-359 150-405 150-934 150-849 105-493 105-713 115-178 184-005 181-430 181-183 181-431

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (4.0" X 1.5" X 6.6") CYL (4.0" X 1.5" X 6.6") CYL (4.0" X 1.5" X 4.0") CYL (4.0" X 1.5" X 4.0") CYL (4.0" X 1.5" X 3.0") CYL (4.0" X 1.5" X 3.0") SEAL REPAIR KIT CYLINDER HEAD LOCK RING CYLINDER BARREL CYLINDER BARREL CYLINDER BARREL CYLINDER BARREL CYLINDER ROD CYLINDER ROD CYLINDER ROD CYLINDER ROD PISTON BODY CYLINDER HEAD PLATE NUT (1-1/8-NF) BOLT (5/16-NC 1") PIPE PLUG (06N) SPACER BARREL SPACER SPACER ROD SPACER

REMARKS

BLADE LIFT, INCLS REF NO.'S 1-10 FRAME LEVELING, INCLS REF NO.'S 1-10 & SEE F/N 4 FRAME LEVELING, INCLS REF NO.'S 1-10 & SEE F/N 3 FRAME LEVELING, INCL REF NO.'S 1-10,12 & SEE F/N 5 FRAME LEVELING, INCLS REF NO.'S 1-12 & SEE F/N 6 FRAME LEVELING, INCLS REF NO.'S 1-11 & SEE F/N 9 SEE FOOTNOTE 2 SEE FOOTNOTE 1

SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 5 SEE FOOTNOTE 4 SEE FOOTNOTE 3 SEE FOOTNOTE 5 SEE FOOTNOTE 10 SEE FOOTNOTE 2 SEE FOOTNOTE 8 SEE FOOTNOTE 7/9 SEE FOOTNOTE 6 SEE FOOTNOTE 5 SEE FOOTNOTE 6

FOOTNOTES:

1-CYLINDERS WHICH HAVE ROD O-RING AND BACKUP RING WILL EXPERIENCE INCREASED SEALING PERFORMANCE WITH NEW CYLINDER HEAD AND ROD U-SEAL. REPLACEMENT CYLINDERS AND CYLINDER HEADS REQUIRE ROD U-SEAL. SEE FOOTNOTE 2.

2-REFER TO INSTALLATION DIAGRAM 050-086. SEE FOOTNOTE 1.

3-FRAME LEVELING CYLINDER FOR EITHER STANDARD DIGGING ATTACHMENTS WITH ROCKWELL DIFFERENTIALS OR PLOW UNITS WITH DANA DIFFERENTIALS. 4-FRAME LEVELING CYLINDER FOR OFFSER DIGGING ATTACHMENTS. 5-FRAME LEVELING CYLINDER FOR UNITS WITH HURTH DIFFERENTIALS. 6-FRAME LEVELING CYLINDER FOR UNITS WITH DEERE DIFFERENTIALS. 7-FRAME LEVELING CYLINDER (AND SPACER [REF. NO. 11] FOR HT100 UNITS AND R100 UNITS WITH HURTH DIFFERENTIALS THAT ARE EQUIPPED WITH AR46 EARTH SAW. 8-ALL CYLINDERS MAY OR MAY NOT HAVE PLUGS. 9-FRAME LEVELING CYLINDER (AND SPACER [REF. NO. 11]) FOR HT100 UNITSAND R100 UNITS WITH HURTH DIFFERENTIALS THAT ARE EQUIPPED WITH AR46 EARTH SAW. 10-O-RING ADDED TO FACE OF PISTON, P/N 155-241 (216-070) WILL BE INCLUDED IN SEAL REPAIR KIT.

NOTE:

01

ID0140144

176

HT100 PUMP DRIVE

BEGINS WITH S/N 6J0036 ENDS WITH S/N 6N0339 (SEE FOOTNOTE 6)

24 EARLY STYLE DRIP TANK 6

31 28 1

FOOTNOTE 4

23

25

19 11

9

5

26

2

15 21

8

3 10 27 20 14

13

9 12

18

9

16

22

7

9

18

17

27

4

29

30

03

ID0140291

177

HT100 PUMP DRIVE

BEGINS WITH S/N 6J0036 ENDS WITH S/N 6N0339 (SEE FOOTNOTE 6) REF PART NO. NUMBER

QTY

166-076 166-049 1. 105-865 6 2. 105-079 6 3. 105-091 4 4. 105-070 4 5. 105-713 4 6. 110-209 1 7. 115-211 1 8. 115-510 1 9. 125-1065 4 10. 364-167 1 11. 155-848 2 12. 155-874 1 13. 160-853 1 160-906 1 14. 165-077 1 165-142 1 15. 165-078 1 165-172 1 16. 165-269 1 17. 165-656 1 18. 165-659 AR 165-660 AR 165-661 AR 19. 165-986 1 20. 165-987 1 21. 170-401 1 170-420 1 22. 180-675 1 23. 167-176 1 167-283 1 180-648 1 167-282 1 24. 360-627 1 25. 362-814 1 362-155 1 26. 362-156 1 27. 105-822 8 28. 115-152 1 29. 105-208 4 30. 181-912 1 31. 106-243 2

DESCRIPTION

PUMP DRIVE (INC REF #'S 1-31) PUMP DRIVE (INC REF #'S 1-31) BOLT (1/4-NC XŲ", GD 8) LOCK WASHER (1/4") LOCK WASHER (5/16") LOCK WASHER (1/2") BOLT (5/16-NC X 1", ALN HD) DIP STICK PIPE PLUG (08N, SQ.HD.) INTERNAL SNAP RING TAPERED BEARING SET (2.250") DRIP TANK INTERNAL SEAL INTERNAL SEAL THROWOUT BEARING SLEEVE THROWOUT BEARING SLEEVE SPROCKET GEAR (28T) SPROCKET GEAR (32T) SPROCKET GEAR (29T) SPROCKET GEAR (33T) PUMP DRIVE HOUSING RETAINER SHIM (.005") SHIM (.007") SHIM (.020") KEY (3/8" X 1-7/8") KEY (3/8" X 1-3/8") DRIVE CHAIN (86P) DRIVE CHAIN (90P) OUTPUT SHAFT INPUT SHAFT INPUT SHAFT INPUT SHAFT INPUT SHAFT OIL DRIP TANK PUMP DRIVE TOP COVER, H.D. PUMP DRIVE TOP COVER PUMP DRIVE SIDE COVER FLG BOLT (5/16-NC X") PIPE PLUG (12N, SQ.) BOLT (1/2-NC X 1-1/4") ADAPTER PLATE BOLT (5/16-NC X 1-1/2")

REMARKS

DEERE - SEE FOOTNOTE 6 PERKINS

SEE FOOTNOTE 5

SUPERCEDES 125-260 & 125-261 SEE FOOTNOTE 1

SEE FOOTNOTE 3 SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 2 DEERE DEERE - SEE FOOTNOTE 6 PERKINS PERKINS SUPERCEDED BY REF #32 (364-167).

DEERE ENG. W/HEAVY DUTY DRIVE CHAIN & SEE FOOTNOTE 2 PERKINS SUPERCEDED BY REF #32 (364-167).

SUPERCEDED BY REF #32 (364-167).

FOOTNOTES:

1-NEW STYLE SRIP TANK BEGINS WITH S/N6K0114.

2-FACTORY INSTALLED PARTS AFTER S/N 6L0001 3-USE FOR ALL REPLACEMENTS. BEGINS WITH S/N 6M0462.

4-LUBE W/TEXACO #1912 COUPLING GREASE, CMW #256-661.

5-ALIGN OPENING IN SNAP RING W/LUBE SKOT IN PUMP DRIVE CASE. 6-SPICER CLUTCH DISC 160-904 & SPICER PRESSURE PLATE 160-909.

NOTE:

REFER TO ASSEMBLY INSTRUCTION 052-162 FOR DISASSEMBLY AND REASSEMBLY PROCEDURES.

03

ID0140291

178

HT100 PUMP DRIVE - DEERE ENGINE ROCKFORD CLUTCH BEGINS WITH S/N 6P0001

6 28 1

FOOTNOTE 4

23

25

19 11

15 9

5

2 21

8

3 24 27 20 14

13

12

10

9

18

9

16

22 7

9

10

18

17

27

4

10

26

04

ID0147844

179

HT100 PUMP DRIVE - DEERE ENGINE ROCKFORD CLUTCH BEGINS WITH S/N 6P0001 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

QTY

166-049 105-865 6 105-079 6 105-091 4 105-070 4 105-713 4 110-209 1 115-211 1 115-510 1 125-1065 4 105-208 4 155-848 2 155-874 1 160-906 1 165-142 1 165-172 1 165-269 1 165-656 1 165-659 AR 165-660 AR 165-661 AR 165-986 1 165-987 1 170-420 1 180-675 1 167-282 1 364-167 1 362-814 1 181-912 1 105-822 8 115-152 1

DESCRIPTION

REMARKS

PUMP DRIVE (INC REF #'S 1-29) BOLT (1/4-NC XŲ", GD 8) LOCK WASHER (1/4") LOCK WASHER (5/16") LOCK WASHER (1/2") BOLT (5/16-NC X 1", ALN HD) DIP STICK PIPE PLUG (08N, SQ.HD.) INTERNAL SNAP RING TAPERED BEARING SET (2.250") BOLT (1/2-NC X 1‚") INTERNAL SEAL INTERNAL SEAL THROWOUT BEARING SLEEVE SPROCKET GEAR (32T) SPROCKET GEAR (33T) PUMP DRIVE HOUSING RETAINER SHIM (.005") SHIM (.007") SHIM (.020") KEY (3/8" X 1-7/8") KEY (3/8" X 1-3/8") DRIVE CHAIN (90P) OUTPUT SHAFT INPUT SHAFT (9.35" LONG) OIL DRIP TANK PUMP DRIVE TOP COVER, H.D. ADAPTER PLATE (PUMP MOUNT) FLG LOK BOLT (5/16-NC X") PIPE PLUG (12N, SQ.)

DEERE WITH ROCKFORD CLUTCH

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SUPERCEDES 125-260 & 125-261 SEE FOOTNOTE 5 SEE FOOTNOTE 5 SEE FOOTNOTE 5

DEERE WITH ROCKFORD CLUTCH

SEE FOOTNOTES

1 & 5

DEERE ENG. W/HEAVY DUTY DRIVE CHAIN & SEE FOOTNOTE 3

FOOTNOTES:

NOTE:

04

ID0147844

180

NOTES:

181

MISCELLANEOUS

182

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

183

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

184

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

185

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

186

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

187

188

189

190