Ditch Witch H800 Series Parts Manual 053-427 - PDF DOWNLOAD

1

H800 Series ISSUE NO. 09PL-07/14 For Replacement Copy Order P/N 053-427

Attachments for - 7020, 7520, 8020 & 8020T

This manual contains information concerning the following models: H812 Digging, H830 Plow, H850 Combo, H840 Earth Saw & RC75 Reel Carrier Attachments

Copyright 1994, 1995, 1996, 2000, 2004, 2007, 2012, 2014 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

ID0134971

2

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

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4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

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CONTENTS______________________ Decal Location - H812 ................................ 8 Decal Location - H830 ............................ 112 Decal Location - H840 ............................ 142 Decal Location - H850 .............................. 52 Decal Location - RC75 ............................ 124

Plow Swing Hydraulics ............................ 90 Skid Shoes/Sod Cutter ........................... 78 Spoils Flap .............................................. 62 Stow Lock ............................................... 64 Vibrator Assembly - After ........................... 76 Vibrator Assembly - Before ........................ 74

Digging Attachments

Plow Attachments

Attachment Drive Hydraulics .................... 28 Attachment Frame ................................... 12 Digging Frame ......................................... 18 Gearbox Hydraulics ................................. 30 Headshaft Gearbox – Standard Duty .......... 22 Hydraulic Control Valve (2-Spool) ............... 38 Hydraulic Control Valve/Covers ............... 14 Hydraulic Cylinder - (2.5” x 1.5” x 12”) .......... 44 Hydraulic Cylinder - (2.5” x 1.5” x 31.8”) ........ 46 Hydraulic Cylinder - (2” x 1.25” x 12”) ........... 42 Hydraulic Cylinder - (4” x 2.25” x 12”) .......... 48 Hydraulic Motor ....................................... 40 Pivot (12”).................................................. 20 Pivot Clamp ............................................. 26 Pivot Lift Hydraulics ................................. 34 Spoils Flap ............................................... 24 Traverse Slide - H812................................ 16 Traverse Slide Hydraulics ........................ 32 Trench Cleaner Hydraulics ....................... 36

Attachment Frame.................................. 114 Hydraulic Cylinder (3” x 1.5” x 4”) .............. 120 Hydraulic Schematic - H830 ................... 116 Vibrator Drive Hydraulics ....................... 118

Decals

Combo Attachments Attachment Frame ................................... 56 Blade Steer Hydraulics - After ................... 94 Blade Steer Hydraulics - Before ................. 92 Drive Hose Clamp ................................... 66 Gearbox/Vibrator Hydraulic - 7020 ........... 84 Gearbox/Vibrator Hydraulic ..................... 82 Head Shaft .............................................. 58 Hydraulic Control Valve (4-Spool) .............. 96 Hydraulic Control Valve (4-Spool) .............. 98 Hydraulic Cylinder (3.5” x 1.75” x 16”) ......... 108 Hydraulic Cylinder (3” x 1.5” x 10”) ............. 106 Hydraulic Cylinder (3” x 1.5” x 3”) ............... 102 Hydraulic Cylinder (3” x 1.5” x 6”) ............... 104 Hydraulic Schematic - Combo - H850 .......... 80 Manifold Hydraulics ................................ 100 Pivot Lift Hydraulics ................................ 86 Pivot ......................................................... 60 Plow Arm - After ........................................ 70 Plow Arm - Before ...................................... 68 Plow Arm - H800 - After............................... 72 Plow Lift Hydraulics ................................. 88

Reel Carrier Attachments Cable Guide .......................................... 136 Cable Guide Assembly ........................... 134 Cylinder Reel Carrier Lift ...................... 132 Hydraulic Control Valve (1-Spool) ............ 130 Reel Carrier Frame ................................ 126 Reel Carrier Hydraulics .......................... 128 Weight Rack Extension .......................... 138

Earth Saw Attachments Attachment Frame ................................ 144 Cutter Wheel - Begins ............................. 152 Cutter Wheel ......................................... 150 Hydraulic Control Valve ......................... 166 Hydraulic Cylinder (2” x 1.25” x 20”) ............ 168 Hydraulic Cylinder (4” x 2” x 12”) ................ 170 Hydraulic Schematic............................... 158 Parking Stand ....................................... 156 Saw Lift Hydraulics ................................ 162 Saw Motor Hydraulics ........................... 160 Spoils - Begins ........................................ 148 Spoils .................................................... 146 Stabilizer ............................................... 154 Stabilizer Hydraulics .............................. 164

Accessories Auger Parts ........................................... 174 Boom – Small Tail Sprocket ........................ 188 Boom (19” HD Roller) Wear Bar .................... 196 Boom (19” Roller) Non Wear Bar .................. 194 Boom (19” Roller) Wear Bar ........................ 192 Boom Tube ........................................... 178 Cylinder Bracket - Non Wear Bar .............. 182 Cylinder Bracket - Wear Bar .................... 180 Cylinder Grease – 807-617....................... 186 Cylinder Grease .................................... 184

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CONTENTS______________________ Dig Chain - 110K 2PS .............................. 214 Dig Chain - 110K 2PS .............................. 224 Dig Chain - 110K Shark ............................ 228 Dig Chain - 70K 2PS ................................ 208 Dig Chain - 70K 2PS ............................... 220 Dig Chain - 70K 4PS ................................ 210 Dig Chain – Alligator 110K B/O .................. 216 Dig Chain – Alligator 110K B/O .................. 226 Dig Chain – Alligator 110K W/O ................. 218 Dig Chain - Alligator 70K B/O ..................... 222 Dig Chain – Alligator 70K B/O ..................... 212 Hydraulic Cylinder - (1.7” x .75” x 9”) .......... 204 Personnel Restraint .............................. 176 Pipe Puller - .625”/1.250” .......................... 234 Plow Blades ........................................... 230 Roller (19” HD) ......................................... 200 Roller (19”od, LT) ..................................... 198 Special Tool - Bit Puller ............................ 236 Special Tool - Bit Punch............................ 238 Special Tool - Chain Jaw .......................... 240 Sprocket – 2” & 3” Pitch ............................. 190 Three Hole Plow Blades ........................ 232 Trench Cleaner – Hydraulic (LT Rlr/Spkt) ..... 202 Trench Cleaner – Mech. (LT Rlr/Spkt) ......... 206

Miscellaneous Bolt/Nut Torque Chart ........................... 244 Optional Kits .......................................... 248 Parts Manual Change Request ............. 249 Related Publications .............................. 248 Replacement O-Ring Chart ................... 247 Warranty Registration ........................... 252

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7

DIGGING ATTACHMENTS

ID0135024

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

HEADSHAFT GEARBOX - STANDARD DUTY H500, H600, H700, H800, H900

26

25

1 8 14

7 18 7

9 27 15 13 24

22

5 3

12 4

10 11 16 17 19 9 11 10

6 23 12

5 14 21 20

10

2

ID0093139

23

HEADSHAFT GEARBOX - STANDARD DUTY H500, H600, H700, H800, H900 REF PART NO. NUMBER

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 24 INCLUDES REF NO.'S 1 THRU 24 INCLUDES REF NO.'S 1 THRU 24 H615/H610 H615/H610 INCLUDES REF NO.'S 14,18,19,21 & 24 INCLUDES REF NO.'S 14,18,19,21 & 24 INCLUDES REF NO.'S 14,18,19,21 & 24

1 6 12 2 2 AR AR AR 2 1 2 2 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 AR AR AR AR 1 1 1 1 4 1

GEARBOX - 14.24:1 (LO) GEARBOX - 11.65:1 (STD) GEARBOX - 8.66:1 (HI) GEARBOX - 14.24:1 (STD) GEARBOX - 11.65:1 (STD) LOW GEAR RATIO KIT STD GEAR RATIO KIT HI GEAR RATIO KIT DOWELL PIN (3/8" X 7/8") FLG LK BOLT (3/8-NC X 1") FLG LK BOLT (3/8-NC X 1-1/2") SQUEEZE BAND CLAMP (7/16") PLUG (08N, SQ, MAG) BULK HOSE (1/4", SOLD PER 1') BULK TUBING (1/4", SOLD PER 1') BULK TUBING (1/4"SOLD PER 1') BALL BEARING (1.968") BALL BEARING (2.165") GEARBOX SPACER TAPERED RACE (4.527") TAPERED BEARING (2.952") SLIP-ON COUPLER (02N-04H90) PICKUP TUBE (02N-02NF90-2") INTERNAL SEAL (2.875") AIR VENT (02N) GEAR OUTPUT PINION INPUT PINION (18T, 14-SPL) INPUT PINION (21T, 14-SPL) INPUT PINION (26T, 14-SPL) INPUT PINION (18T) INPUT PINION (21T) INPUT GEAR (66T, 19-SPL) INPUT GEAR (63T, 19-SPL) INPUT GEAR (58T, 19-SPL) FLANGE SHIM (.002") SHIM (.003") SHIM (.005") SHIM (.015") GEARBOX HALF GEARBOX HALF (MACHINED) BOLT LOCK MOTOR ADAPTER BOLT (1/2-NC X 1-1/4",CSK SOC) BALL BEARING (1.968")

1

BLACK SILCONE (10.67 OZ TUBE)

INCLUDED IN KITS 190-441,190-442 & 190-443

QTY

166-055 166-056 166-057 -

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

190-441 190-442 190-443 105-534 105-826 105-874 110-491 115-211 116-356 116-166 117-902 125-040 125-043 179-733 126-012 126-013 155-158 514-123 157-553 159-003 165-113 165-114 165-115 165-116 165-117 165-170 165-173 165-118 165-119 165-120 165-121 165-719 165-720 165-721 165-722 169-020 169-021 300-194 331-195 195-611 125-095

USE 1 @ 11.50" USE 1 @ 11.50" USE 1 @ 11.50"

STAMPED WITH GEARBOX RATIO

NOT SHOWN:

256-603

10

ID0093139

24

25

26

PIVOT CLAMP

H510 H512 H610 M612 M510 M512 H812

3

3

1

5

4

2

2

2

3

02

ID0140451

27

PIVOT CLAMP

H510 H512 H610 M612 M510 M512 H812 REF PART NO. NUMBER

1.

2.

3.

4.

5.

105-293 105-340 105-371 314-531 314-532

QTY

5 6 6 1 1

DESCRIPTION

REMARKS

BOLT (1/2-NC X 3/4") FLG LOCKNUT (3/4-NC) BOLT (3/4-NC X 6-1/2") PIVOT CLAMP WEAR STRIP

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0140451

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

HYDRAULICS CYLINDER

2.5" ID BARREL X 1.50" OD ROD X 12.0" STROKE

2

1

3 4 5

6

7

04

ID0023391

45

HYDRAULICS CYLINDER

2.5" ID BARREL X 1.50" OD ROD X 12.0" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-071 190-170 150-779 152-015 106-098 150-986 150-768 150-426

NOT SHOWN: 259-040 259-237 259-242 259-243 259-188

QTY

1 1 1 1 1 1 1

DESCRIPTION

CYL (2.5" X 1.50" X 12.000") SEAL REPAIR KIT (2.5" X 1.5") LOCK RING (2.5") CYLINDER BARREL (2.5") FLG BOLT (3/4-NC X 2", GD8) CYLINDER PISTON (2.5" X 1.5") CYLINDER HEAD (2.5" X 1.5") CYLINDER ROD (1.5")

REMARKS

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1 INCLUDES MOLDED-ON WEAR RING

U-SEAL INSTALLER (1.500"-UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

NOT SHOWN:

FOOTNOTES:

1. APPLY LOCTITE 271 OR 277. TORQUE TO 290-325 FTLBS (395-440 N.M.)

NOTE:

04

ID0023391

46

HYDRAULIC CYLINDER 2.5" X 1.50" X 31.8"

1

4

5 6

7

2

3

2 7

6

1

04

ID0023790

47

HYDRAULIC CYLINDER 2.5" X 1.50" X 31.8" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-118 190-170 150-779 152-041 106-827 150-990 150-768 153-515

NOT SHOWN: 259-040 259-237 259-242 259-243 259-188

QTY

1 2 1 1 1 2 2

DESCRIPTION

CYL (2.5" X 1.50" X 31.800") SEAL REPAIR KIT (2.5" X 1.5") LOCK RING (2.5") CYLINDER BARREL (2.5") STUD BOLT (M20-2.5 X 79.4MM) PISTON (2.5" X .850") CYLINDER HEAD (2.5" X 1.5") CYLINDER ROD (1.50")

REMARKS

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1 INCLUDES MOLDED-ON WEAR RING

U-SEAL INSTALLER (1.500"-UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

NOT SHOWN:

FOOTNOTES:

1. APPLY LOCTITE 217 OR 277. TORQUE TO 410-460 FT-LBS (550-625 NM)

NOTE:

04

ID0023790

48

49

50

NOTES:

ID0134963

51

COMBO ATTACHMENTS

52

53

54

55

56

ATTACHMENT FRAME H650/H750/H850

31

34

12

35

21 33 1

14 36

32

39 2

25

24

8

20

3

23 11

37

27 28

9 17 4

3

13

36

16

29

26 19 19

6 15

4

10 22

18

30 5

15 7

8

1 38

01

ID0140657

57

ATTACHMENT FRAME H650/H750/H850 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

106-387 5 106-078 4 105-137 8 105-819 6 105-854 2 105-831 4 105-832 6 105-245 9 105-919 10 105-826 2 106-167 10 106-083 4 110-097 1 116-353 1 116-480 1 116-535 1 116-562 1 15. 116-358 2 16. 259-042 1 17. 315-601 1 18. 315-612 1 19. 314-658 2 20. 315-618 1 331-388 1 21. 314-663 1 331-172 1 362-817 1 362-845 1 22. 315-619 1 23. 331-213 1 24. 331-234 1 331-307 1 331-602 1 25. 331-216 1 26. 363-426 1 27. 105-151 2 28. 105-128 2 29. 105-827 3 30. 105-814 3 31. 106-379 6 32. 106-395 6 33. 362-751 362-803 331-371 362-854 34. 331-171 1 35. 116-479 1 36. 105-873 8 37. 115-704 AR 38. 106-390 9 39. 362-823 2

DESCRIPTION

FLG LK NUT (M10-1.5) HEX NUT (M8-1.25) CLIP NUT (5/16-NC) FLG LK BOLT (1/4-NC X 1") CLIP NUT (3/8-NC) FLG LK BOLT (1/2-NC X 1-1/2") FLG NUT (1/4-NC) HEX SCREW (M10-1.5 x 25MM) FLG NUT (1-NC) FLG BOLT (3/8-NC X 1") BOLT (1-NC X 2") SCREW (M8-1.25 X 20MM) CLAMP (1/2") CUSHION CUSHION CUSHION CUSHION GAP FLAP PLUG WRENCH ATTACHMENT FRAME COMBO GUARD CLAMP BAR REAR COVER REAR COVER VALVE HANDLE COVER VALVE HANDLE COVER VALVE HANDLE COVER VALVE HANDLE COVER CYLINDER COVER VALVE MOUNT BRACKET VALVE PLATE VALVE PLATE VALVE PLATE VALVE PLATE BUMPER MOUNT LOCKNUT (7/16-NC) BOLT (7/16-NC X 1-1/4") FLG LK BOLT (3/8-NC X 1-1/4") FLG LK NUT (3/8-NC) FLG LK SCREW (M6-1.0 X 20MM) FLG LOCKNUT (M6) CONSOLE COVER CONSOLE COVER CONSOLE COVER CONSOLE COVER VALVE PLATE COVER SEAL FLG LK BOLT (5/16-NC X 1") GROMMET EDGING (1/4") WASHER (M10) COVER

REMARKS

FOR 1/2" SQ. WRENCH H750/H850 H650 OLD STYLE, OBSOLETE H650 NEW STYLE, OBSOLETE SEE FOOTNOTE 1 SPOILS 1/2" SQ. DRIVE

H850 FOR 7020 ONLY H750/H850 H650 OLD STYLE, OBSOLETE H650 NEW STYLE, OBSOLETE SEE FOOTNOTE 1 H650 ONLY H650 ONLY, OBSOLETE H650 H850 / 7020 ONLY H750/H850

H650, H850 FOR 7020 ONLY H650, H850 FOR 7020 ONLY 6520 OPERATOR MODULE, OBSOLETE 6520 CAB, OBSOLETE SEE FOOTNOTE 1 - OPERATOR STATION SEE FOOTNOTE 1 - CAB H650, H850 FOR 7020 ONLY H650, H850 FOR 7020 ONLY

FOOTNOTES:

1-PART NUMBER'S 362-844 ARE USED WITH #116-562 (REF 14, #362-844 (REF 33) AND #331-299 (CONTROL VALVE LEVER).

NOTE:

01

ID0140657

58

HEAD SHAFT

H650/H750/H850/H752/H952

24 21

22

2

11 23

3

9 16

22

14 18

20

13 8

15

16 9 5

4

18

11

8

13

12

3

17 6

7

1

10 19

2

10

ID0092039

59

HEAD SHAFT

H650/H750/H850/H752/H952 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

105-384 105-961 105-423 105-497 105-970 110-058 110-078 125-258 125-259 142-009 140-717 145-475 145-476 155-805 166-055 166-056 166-057 167-147 180-071 181-499 184-027 184-044 105-828 361-123 105-071 116-348 105-829

QTY

DESCRIPTION

AR 2 2 16 8 AR AR 2 2 1 1 2 1 2 1 1 1 1 2 1 2

WASHER (3/4") BOLT (3/4-NC X 2") WASHER (3/4") CAM WASHER (5/8") FLG BOLT (5/8-NC X 1-3/4", GD8) MACH BUSHING (1.000", 18 GA) MACH BUSHING (1.000", 14 GA) TAPERED RACE (4.125") TAPERED BEARING (2.25") SPROCKET (3.067"A10) SPROCKET (3.067"A10, SPLIT) WASHER (3", NYLON) WAHSER (5", NYLON) INTERNAL SEAL (3.000") GEARBOX - 14.24:1 (LO) GEARBOX - 11.65:1 (STD) GEARBOX - 8.66:1 (HI) 12" HEADSHAFT BACKUP SPACER SPROCKET HUB SEAL SPACER SPACER FLG LK BOLT (1/2-NC X 3/4") WASHER (1/2") WASHER (1/2") BUMPER FLG LK BOLT (1/2-NC X 1")

1 1 2 2 1

REMARKS

USE LOCTITE 271 OR EQUIVALENT USE LOCTITE 271 OR EQUIVALENT

OPTIONAL & SEE FOOTNOTE 2

SEE FOOTNOTE 1 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. THIS SPACER (REF #19) IS USED IN PLACE OF GEARBOX WHEN SHIMMING HEAD SHAFT. 2. REFER TO INSTALLATION DIAGRAM #052-712.

3. IF 361-123 IS TO THICK SUBSTITUTE 319-182 WASHER (H752 & H952 ONLY).

NOTE:

10

ID0092039

60

61

62

SPOILS FLAP

H550/H650/H750/H850

6 8

10

7

3

14

13 5 12

4

2

11 1 9

01

ID0140130

63

SPOILS FLAP

H550/H650/H750/H850 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

105-115 1 105-213 1 105-512 1 105-826 2 110-150 1 115-480 1 115-780 1 116-351 1 160-335 1 184-048 1 196-124 1 314-526 1 314-636 1 105-359 AR

DESCRIPTION

REMARKS

JAM NUT (5/16-NF) NUT (5/16-NF) COTTER PIN (3/32" X 3/4") FLANGE LOCK BOLT CLEVIS PIN EXTERNAL SNAP RING EXTERNAL SNAP RING BUMPER BALL JOINT BUSHING CABLE RADIUS ARM SPOILS FLAP WASHER (5/8")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140130

64

65

66

DRIVE HOSE CLAMP H830/H850

17 16

1 3 4 5

2

12 7 11

10

15

8

13

9 8 6

4

3

14

12 2 7

10 11 8 9 6

01

8

ID0140906

67

DRIVE HOSE CLAMP H830/H850 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

331-658 331-658 106-124 125-772 105-416 106-470 106-387 105-069 315-623 110-359 145-906 125-770 110-220 331-655 106-343 179-171 105-416 106-545

QTY

DESCRIPTION

REMARKS

2 1 2 2 2 2 2 2 4 2 2 2 2 1 1 1 1 1

HOSE CLAMP ARM HOSE CLAMP ARM SCREW (M10-1.5 X 110MM) COMPOSITION BUSHING WASHER (5/8") FLG SCREW (M16-2 X 40MM) HEX FLG LK NUT (M10-1.5) WASHER (3/8") BACK-UP SPACER CLAMP (1-1/2") BUSHING (28MM LG) COMPOSITION BUSHING MACHINERY BUSHING HOSE CLAMP ARM SCREW (M16-2 X 110MM) HOSE CLAMP SUPPORT PIN WASHER (5/8") LOCKNUT (M16-2.00)

.75" OFFSET. H850 .75" OFFSET. H830

3.00" OFFSET. H830 ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140906

68

69

70

PLOW ARM

AFTER S/N 2N0988

37 15

10 21

4

13

2

4

5

22

3

32

10

39 17

29

4

10 3

37 3

5

39

38

4 25

26

22 4

23

38

5

13

9 18 19

11

20

36

34 30 28

4 33

13

5

27

6 9

32

34 40

41 40

41

16

24 9

34

1

5

42

4 12

4

9 14

10 35

5

3 12 7 4 8

13 31

4

06

ID0051858

71

PLOW ARM

AFTER S/N 2N0988 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

QTY

331-680 1 183-876 1 181-974 5 106-470 15 181-975 7 179-099 1 183-878 2 105-964 2 126-131 4 125-772 6 312-403 1 116-519 4 125-773 7 183-877 2 312-434 1 303-883 1 331-606 1 312-435 1 116-348 4 105-071 4 105-828 4 331-607 1 125-745 2 125-754 1 184-631 1 184-632 1 183-881 1 183-882 1 184-064 1 183-883 1 106-345 1 116-520 2 183-885 2 183-884 1 125-822 4 179-170 1 115-020 1 116-667 2 105-830 16 105-065 16 106-067 2 105-514 2 115-002 1

DESCRIPTION

LOWER CONNECTOR BAR TAPERED PIN (38.1MM X 21.5MM) TAPERED INSERT (1.5") FLG SCREW (M16-2 X 40MM) TAPERED INSERT (1.75") UPPER CLEVIS PIN (2.0" X 7.26") TAPERED PIN (44.4MM X 135MM) WASHER (.656") THRUST BUSHING SET (1.5") COMPOSITION BUSHING (1.5") UPPER CLEVIS WASHER (M40, RUBBER) COMPOSITION BUSHING (1.75") TAPERED PIN (38.1MM X 110MM) UPPER PLOW ARM UPPER PLOW ARM LOWER PLOW ARM RADIUS ARM BUMPER WASHER (1/2") FLG LK BOLT (1/2-NC X 3/4") PLOW SWING COMPOSITION BUSHING (1.506") COMPOSITION BUSHING (2") TAPERED PIN (44.4MM X 250MM) TAPERED PIN (44.4MM X 280MM) TAPERED PIN (38.1MM X 350MM) TAPERED PIN (44.4MM X 228.6MM) TAPERED INSERT (2.000") TAPERED PIN (50.8MM X 150MM) SCREW (M20-2.5 X 50MM) RUBBER WASHER (46MM) TAPERED PIN (44.45MM X 185MM) TAPERED PIN (38.1MM X 160MM) COMPOSITION BUSHING (1.750") PIN, LOWER CLEVIS ZERK (02N) SHEAR MOUNT (7.12" SQ X 3" TH) FLG LK BOLT (1/2-NC X 1-1/4") LOCKNUT (1/2"-NC) CASTLE NUT (1-1/2-NF) COTTER PIN (1/4" X 3") ZERK (02N90)

REMARKS

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0051858

72

73

74

75

76

77

78

79

80

81

82

GEARBOX AND VIBRATOR HYDRAULICS H850

14 39 23

18 40

45

21

34

20

33 A

24

13

38

25

E F

D

1

11

27 26

F

E

4 4

19

B

C

5

12 37

32 44

76

43 42 41

36

8 9

35

D

2

C

3 16 29

GROUND DRIVE CASE DRAIN

30

26

10

17

28 22 15 ATTACHMENT DRIVE PUMP

11

31 SHIFT MANIFOLD

ID0087750

83

GEARBOX AND VIBRATOR HYDRAULICS H850

REF PART NO. NUMBER

QTY

DESCRIPTION

1. 158-286 1 HYDRAULIC MOTOR 2. 157-454 1 HYDRAULIC MOTOR 3. 159-224 1 SELECTOR MANIFOLD 4. 154-306 2 CONNECTOR (16O-12S-STR) 5. 154-236 1 CONNECTOR (12S-08O90) 6. 106-334 2 SCREW (M12-1.75 X 50MM) 7. 105-159 4 CAM WASHER (1/2) 8. 515-061 1 HOSE (16O-16O90-87"-4000) 9. 515-062 1 HOSE (16O45-16FLH45-320-23"-4K) 10. 515-063 1 HOSE (16O45-16FLH45-305-25"-6K) 11. 515-064 1 HOSE (16O-16O90S-84"-5000) 12. 154-930 1 HOSE (08OFX45-36"-3000) 13. 154-396 1 BK CONNECTOR (08O-08O90BK) 14. 515-068 1 HOSE (08OFX45-76"-3000) 15. 159-077 2 SPLIT FLANGE (16FL) 105-073 LK WASHER (7/16") 105-222 BOLT (7/16-NC X 1-3/4") 157-209 O-RING (219 D90) 16. 154-279 1 CONNECTOR (08O-10S) 17. 515-066 1 HOSE (08O-08O45-24"-3000) 18. 514-026 1 BK CROSS (04O-08O-08O-08OBK) 19. 154-726 1 HOSE (04O-04O90-15"-3000) 20. 154-387 1 CONNECTOR (04O-06S90ORF) 21. 154-226 1 CONNECTOR (06S-04O90) 22. 154-728 1 HOSE (04O-04O90S-36"-3000) 23. 154-750 1 HOSE (08OFX90-28"-3000) 24. 154-289 1 CONNECTOR (16O-16S90-LNG) 25. 154-287 1 CONNECTOR (16O-16S90) 26. 154-388 2 CONNECTOR (16O-16S45) 27. 154-281 2 CONNECTOR (16S-16O) 28. 154-794 1 HOSE (16O-16O45-50"-6000) 515-600 1 HOSE (16OFX45/45/96-61"-6000) 29. 515-094 1 HOSE (16O-16O45-51"-5000) 515-600 1 HOSE (160FX45/45/96-61"-6000) 30. 105-829 2 FLG LK BOLT (1/2-NC X 1") 31. 154-230 1 BRANCH TEE (06S-04O-04O) 32. 154-220 1 CONNECTOR (06S-04O) 33. 515-085 1 HOSE (04O-04O90S-8.5-3000) 34. 154-379 1 SWIVEL BRANCH TEE (04S-04O-04O) 35. 115-731 2 ABRASION SLEEVE 36. 115-817 1 ABRASION SLEEVE (1.59" X 84") 37. 115-813 1 ABRASION SLEEVE (1.39" X 36") 38. 154-390 1 CONNECTOR (08O-08OBK) 39. 154-393 1 CONNECTOR (08O-08O45BK) 40. 105-498 2 CAM WASHER (3/4") 41. 106-161 1 FLK SCREW (M6-1.00 X 20MM) 42. 110-332 1 CLAMP (1-5/8") 43. 106-385 1 FLG LOCKNUT (M6-1.00) 44. 154-329 2 CAP (16OF) 45. 154-327 1 CAP (08OF)

REMARKS

USE SHAFT AND BEARING KIT 500-2043

FOR 8020 ONLY FOR 8020T ONLY FOR 8020 ONLY FOR 8020T ONLY

FOOTNOTES:

11

ID0087750

84

GEARBOX AND VIBRATOR HYDRAULICS H850/7020

31 1 29

36 38

33 32

34 39

30 33

2

TO RETURN TUBE TEE

TO REAR STEER MANIFOLD

37

3

5

3 4

35 6

7

11

8

10 FROM PUMP (HIGH PRESSURE)

42

TO PUMP (LOW PRESSURE)

40

9 12

13

13

19 17

16 14 41

16

15 43

43

18

20

24

21

22

23 24

4 28

25

12

26

27

ID0134755

85

GEARBOX AND VIBRATOR HYDRAULICS H850/7020 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

PART NUMBER QTY DESCRIPTION 110-051 1 HANDLE (3/8-NC, BLACK) 158-614 1 SELECTOR VALVE 154-377 2 CONNECTOR (12S-16O90) 154-306 3 CONNECTOR (16O-12S-STR) 515-398 1 HOSE (16FL45-16OFX-62.0"-6000) 515-485 1 HOSE (160-16O90-22.5-6000) 115-939 1 ABRASION SLEEVE (1.75" X 30") 515-484 1 HOSE (160-16045-23.5-6000) 117-677 2 ABRASION SLEEVE (1.75" X 21.5") 154-393 2 CONNECTOR (08O-08O45BK) 515-402 1 HOSE (080FX45-26"-3000) 515-068 1 HOSE (08O-08O45-76"-3000) 154-281 7 CONNECTOR (16S-16O) 159-376 1 HYDRAULIC MANIFOLD 515-486 1 HOSE (16FL45-16O-29-6000) 515-400 2 HOSE (16O-16O45-94.0"-6000) 115-817 1 ABRASION SLEEVE (1.59" X 84") 154-930 1 HOSE (08O-08O45-36"-3000) 154-396 1 BULKHEAD CONNECTOR (08O90BK) 117-718 1 ABRASION SLEEVE (1.00" X 36") 106-334 2 SCREW (M12-1.75 X 50MM) 105-159 4 CAM WASHER (1/2) 154-279 1 CONNECTOR (08O-10S) 115-715 2 ABRASION SLEEVE (2.07" X 42") 159-077 2 SPLIT FLANGE (16SFL) 105-222 8 BOLT (7/16-NC X 1-3/4") 105-073 8 LOCKWASHER (7/16") 157-029 2 O-RING (219 D90) 157-454 1 HYDRAULIC MOTOR 158-286 1 HYDRAULIC MOTOR

USE SHAFT AND BEARING KIT 500-2043

154-236 1 154-323 1 515-049 1 154-418 1 154-235 1 515-344 1 365-394 1 154-291 1 331-602 1 331-601 1 105-827 4 105-834 4 107-054 2 106-538 2 159-164 1 500-756 110-930 AR

2X USE 28"

CONNECTOR (12S-08O90) CONNECTOR (08S-10O90) HOSE (10O-10O-13"-3000) UNION (08OF-08SM90) CONNECTOR (08S-08O90) HOSE (08OM-08O-25"-3000) HANDLE CONNECTOR (10O90BK) VALVE BRACKET ASSEMBLY BRACKET FLG LK BOLT (3/8-NC X 1-1/4") FLG LOCKNUT (3/8-NC) SCREW (M6-1.0 X 90MM) LOCKNUT (M6-1.0) CHECK VALVE SEAL REPAIR KIT SPIRAL WRAP (1-1-1/2")

REMARKS

FOOTNOTES:

12

ID0134755

86

PIVOT LIFT HYDRAULICS H550/H650/H750/H850

9

5

12

6 8 11

10 13

10

1

3 2

4 7

4

01

ID0140155

87

PIVOT LIFT HYDRAULICS H550/H650/H750/H850 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

125-754 125-781 125-792 125-783 151-047 151-048 154-225 154-227 154-227 154-357 154-754 154-788 314-543 365-295 331-299 110-505 500-419 110-082 105-530 500-027

QTY

DESCRIPTION

REMARKS

1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1

FIBER BUSHING FIBER BUSHING SPRING BUSHING SPRING BUSHING CYL (3.5" X 2.00" X 12") CYL (4.0" X 2.25" X 12") CONNECTOR (08S-06O45) CONNECTOR (08S-06O90) CONNECTOR (08S-06O90) CONNECTOR (08S-06O90, ORF) HOSE (06OFX-30"-3000) HOSE (06OFX-40"-3000) CONTROL LEVER ATTACHMENT LEVER ATTACHMENT LEVER HANDLE (1/2-NC, GRN) CONNECTOR LINK CLEVIS PIN (1/4" X 11/16") COTTER PIN (1/16" X 3/4") HANDLE BRACKET

H550 H650/H750/H850 H550 H650/H750/H850 H550 H650/H750/H850 H550 H650/H750/H850

H550 H650/H750/H850 H750/H850 H650, OBSOLETE SEE FOOTNOTE 1 FLAT END

NOT SHOWN:

FOOTNOTES:

1-PART #331-299 (REF 8) IS USED WITH 362-844, 362-854, 116-562 & 362-845.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR O-RINGS.

01

ID0140155

88

PLOW LIFT HYDRAULICS H830/H850

18

TO RETURN TUBE TEE (7020)

17

21

20 19

TO HYD PUMP (8020)

19

22

4

23

5

1

16 SEE FOOTNOTE 2

12

2

15 9

27

25

24 11

6 32

10

8

14

9

9 3

7

31 29 30

26

13

9

28

09

ID0087755

89

PLOW LIFT HYDRAULICS H830/H850 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

106-387 106-628 106-330 110-270 115-680 125-754 125-773 151-085 154-227 154-418 154-228 154-356 154-722 515-344 154-683 106-386 158-581 158-571 158-668 158-670 305-256 314-543 365-410 110-530 500-419 110-082 105-530 500-027 154-722 154-323 154-227 154-235 154-698 154-324 154-291 154-798 117-656 110-030 115-704

QTY

DESCRIPTION

REMARKS

1 1 3 2 1 1 1 1 4 1 1 1 2 1 1 3

HEX FLG LK NUT (M10-1.50) SCREW (M10-1.50 X 60mm, 10.9) SCREW (M8-1.25 X 70MM) CLAMP (9/16") ABRASION SLEEVE (2.07" X 21") COMPOSITION BUSHING COMPOSITION BUSHING CYLINDER (3.5" X 1.75" X 16") CONNECTOR (06O-08S90) UNION (08OF-08SM90) UNION ((06O-06OFX90) CONNECTOR (06O-08S-STR-ORF) HOSE (06OFX X 32" 3000 PSI) HOSE (08OM-08O-25"-3000) HOSE (06O-66"-3000) FLG LK NUT (M8-1.25) HYD CONTROL VALVE HYD CONTROL VALVE HYD CONTROL VALVE HYD CONTROL VALVE BACKUP SPACER VALVE CONTROL LEVER VALVE CONTROL LEVER HANDLE (1/2-NC, GRN) CONNECTOR LINK CLEVIS PIN (1/4" X 11/16") COTTER PIN (1/16" X 3/4") HANDLE BRACKET HOSE (06OFX X 32" 300 PSI) CONNECTOR (08S-10O90) CONNECTOR (060-08S90) CONNECTOR (08S-08O90) HOSE (10O-26"-2750) CAP (10O) CONNECTOR (10O90BK) HOSE (06OFX-62"-3000) ABRASION SLEEVE (1.59" X 45") CABLE TIE (1/16" TO 4") BULK EDGE (1/4", SOLD PER 1")

SEE FOOTNOTE 3 SEE FOOTNOTE 3

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SEE FOOTNOTE 3

H830, H850 FOR 7020 ONLY

H830, H850 FOR 7020 ONLY

H830 OBSOLETE, H850 H830 FOR 7020 ONLY H850 FOR 7020 ONLY SEE FOOTNOTE 3 H830 FOR 7020 ONLY

SEE FOOTNOTE 2 H830, H850 FOR 7020 ONLY H830, H850 FOR 7020 ONLY H830, H850 FOR 7020 ONLY H830, H850 FOR 7020 ONLY H850 FOR 7020 ONLY

USE 5"

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR O-RINGS. 2. 154-722 (REF #23) WILL NOT BE USED ON THE H830 FOR 7020. A HOSE COMING FROM THE REAR STEER MANIFOLD ON THE TRACTOR WILL BE USED. 3. ENDS WITH SERIAL NUMBER_________

09

ID0087755

90

91

92

93

94

95

96

97

98

99

100

101

102

HYDRAULIC CYLINDER 3" X1.5" X3"

2

1 3 4 5

6

7

01

ID0140142

103

HYDRAULIC CYLINDER 3" X1.5" X3" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-049 190-167 150-911 150-299 106-098 150-777 150-774 150-431

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING (3") CYLINDER BARREL FLG BOLT (3/4-NC X 2",GD 8) PISTON CYLINDER HEAD CYLINDER ROD

INCL REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

ROD U-SEAL INSTALLER ROD WIPER INSTALLER PISTON SEAL INSTALLER PISTON INSTALLER CYLINDER HEAD SPANNER WRENCH

FOOTNOTES:

1-USE LOCTITE 277; TORQUE TO 290-325 FT LBS (395-440 N.M)

NOTE:

01

ID0140142

104

105

106

107

108

HYDRAULIC CYLINDER

3.5" BARREL X 1.75" OD ROD X 16.0" STROKE

2

1

3 4 5 6

7

8

01

ID0141642

109

HYDRAULIC CYLINDER

3.5" BARREL X 1.75" OD ROD X 16.0" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

151-085 190-174 149-302 152-021 106-122 105-363 149-301 150-761 153-004

QTY

1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING (3.5") CYLINDER BARREL BOLT (7/8-NC X 2-1/4", GD8) WASHER (7/8") PISTON CYLINDER HEAD CYLINDER ROD

INCL REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

NOT SHOWN:

259-040 259-238 259-244 259-245 259-188

ROD U-SEAL INSTALLER (1.5" - UP) ROD WIPER INSTALLER (1.75") PISTON SEAL INSTALLER (3.5") PISTON INSTALLER (3.5") CYLINDER HEAD SPANNER - TWO PIN

FOOTNOTES:

1. USE LOCTITE 277, TORQUE TO 410-460 FT-LBS (550-625 N.M)

NOTE:

01

ID0141642

110

NOTES:

ID0134963

111

PLOW ATTACHMENTS

ID0135026

112

113

114

115

116

117

118

VIBRATOR DRIVE HYDRAULICS

TO GROUND DRIVE MOTOR (8020) (8020T) 14 16

15

27

18

21 17 23

2

24

10 26

9

6

3

4

26 8 TO ATTACHMENT PUMP (8020) (8020T)

22

11 9 3 7

11

5

25

20 19

25

1 13 12

12

ID0092599

119

VIBRATOR DRIVE HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1. 154-306 2 CONNECTOR (16O-12S-STR) 2. 515-068 1 HOSE (08O-08O45-76"-3000) 3. 515-400 2 HOSE (16O-16O45-94.0"-6000) 4. 115-817 1 ABRASION SLEEVE (1.59" X 84") 5. 154-930 1 HOSE (08O-08O45-36"-3000) 6. 154-396 2 CONNECTOR (08O-08O90BK) 7. 115-813 1 ABRASION SLEEVE (1.39" X 36") 8. 154-793 1 HOSE (160-16045-50"-4000) 154-878 1 HOSE (16O-16O45-60"-4000) 9. 154-389 2 CONNECTOR (160-160BK) 10. 515-094 1 HOSE (160-16045-51"-5000) 515-359 1 HOSE (16O-16O45-61"-6000) 11. 115-715 2 ABRASION SLEEVE (2.07" X 42") 12. 158-286 1 HYDRAULIC MOTOR 13. 154-236 1 CONNECTOR (12S-08O90) 14. 154-266 1 UNION RUN TEE (08OFX-08O-08O) 15. 154-674 1 HOSE (08O-24"-3000) 16. 154-248 1 REDUCER STEM (04O) 154-272 1 REDUCER NUT (08O) 17. 514-018 1 CONNECTOR (04O-06S, ORF) 18. 154-706 1 HOSE (04OFX90-40"-3000) 19. 106-334 2 SCREW (M12-1.75 X 50MM) 20. 105-159 4 CAM WASHER (1/2) 21. 154-393 1 CONNECTOR (08O-08O45BK) 22. 331-679 1 BULKHEAD PLATE 23. 106-558 4 CLIP NUT (M10-1.5) 24. 106-383 4 FLG LK SCREW (M10-1.5 X 30MM) 25. 110-930 AR SPIRAL WRAP (1-1/2") 26. 154-329 2 CAP (16OF) 27. 154-327 1 CAP (08OF)

REMARKS

H830 FOR 8020 ONLY H830 FOR 8020T ONLY H830 FOR 8020 ONLY H830 FOR 8020T ONLY

USE SHAFT AND BEARING KIT 500-2043 H830 FOR 8020 ONLY H830 FOR 8020 ONLY H830 FOR 8020 ONLY H830 FOR 8020 ONLY H830 FOR 8020 ONLY H830 FOR 8020 ONLY

USE 28" (2X)

NOT SHOWN:

FOOTNOTES:

NOTE:

12

ID0092599

120

HYDRAULIC CYLINDER

3.0" ID BARREL X 1.50" OD ROD X 4.0" STROKE

2

1 3 4 5

6

7

02

ID0138330

121

HYDRAULIC CYLINDER

3.0" ID BARREL X 1.50" OD ROD X 4.0" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-054 190-167 150-911 152-004 106-098 150-777 150-774 150-434

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (3.0" X 1.50" X 4.0") SEAL REPAIR KIT (3.0" X 1.50") LOCK RING (3") CYLINDER BARREL (3") FLG BOLT (3/4-NC X 2",GD 8) CYL PISTON (3.0" X 1.50") CYL HEAD (3") CYL ROD (1-1/2")

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

U-SEAL INSTALLER (1.500" - UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER-TWO PIN

FOOTNOTES:

1. USE LOCTITE 277, TORQUE TO 290-325 FT-LBS (395-440 N.M)

NOTE:

02

ID0138330

122

NOTES:

ID0134963

123

REEL CARRIER ATTACHMENTS

ID0171310

124

125

126

REEL CARRIER FRAME RLCR75, RLCR65

6 18 5

8

20 7 14 17

1 2 5 5

16 12

13 5 6 4

9

3

13 19

4 11 10 15 9

02

ID0138292

127

REEL CARRIER FRAME RLCR75, RLCR65 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

105-065 2 105-076 2 105-197 2 105-085 4 105-088 10 105-121 6 105-347 4 105-348 4 105-714 4 105-818 2 110-567 AR 125-435 4 181-546 2 181-547 2 318-196 2 318-256 1 318-180 1 318-181 1 318-193 1 318-194 2

DESCRIPTION

LOCKNUT (1/2-NC) BOLT (1/2-NC X 3") BOLT (1/4-NC X 1") LOCKNUT (1/4-NC) WASHER BOLT (1/2-NC X 1") BOLT (7/8-NC X 7") NUT (7/8-NC) SETSCREW (3/8-NC X 1") BOLT (1/4-NC X 1-1/2") COIL CHAIN (3/16") COMPOSITION BUSHING BUSHING BUSHING TAPPERED PIN LIFT ARM LEFT MOUNTING BRACKET RIGHT MOUNTING BRACKET ARBOR SHAFT LOCK-UP ROD

REMARKS

USES 2 OF 14"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0138292

128

REEL CARRIER HYDRAULICS

8

8 12

12

17 21

27

13 18

19

18 26

20

21

24

13 21

1

9 OUT

20

3

IN

10

10

2

14

7

15

6 25

5

4 23 28 11

22 16 28

01

16

TO DUMP VALVE INLET

TO STEERING MOTOR RETURN

ID0140469

129

REEL CARRIER HYDRAULICS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

2 2 2 2 2 2 2 2 1 2 1 2 2 1 1 2 1 2 1 2 3 1 1 1 1 1 1 2

FLG LOCKNUT (5/16-NC) NUT (1/4-NC) LOCK WASHER (1/4) WASHER (1/4") BOLT (1/4-NC X 2") FLG LK BOLT (5/16-NC X 1/2") FLG LK BOLT (5/16-NC X 3/4") CYLINDER(2.0"X1.187"X12.187") CONNECTOR (06S-04O) CONNECTOR (06S-06O45) CONNECTOR (06O-06OFX90) CONNECTOR (045-04O90) ADAPTER UNION (04O-04OF90) CONNECTOR (08S-04O) CONNECTOR (08S-04O90) RUN TEE (06OFX-06O-06O) RUN TEE (04S-04O-04O) BRANCH TEE (04O) HOSE (04O-15"-3000) HOSE (04O-62"-3000) HOSE (04O-30"-3000) HOSE (06O-90"-3000) HOSE (06O-110"-3000) HYDRAULIC CONTROL VALVE RELIEF VALVE CONNECTOR(04O-06S-STR-ORF.046) BRANCH TEE(04O-04O-04S) PLUG (06O)

1 2 2 1 1 1 1 1 1

CLAMP RIVET DIODE HARNESS HARNESS ABRASION SLEEVE (1.39"OD X 30") ABRASION SLEEVE (1.59"OD X 30") ROCKER SWITCH MOUNT BEZEL

105-003 105-078 105-079 105-095 105-106 105-822 105-823 150-122 154-220 154-224 154-228 154-252 154-255 154-261 154-276 154-344 154-316 154-379 154-672 154-681 154-702 154-786 154-787 158-575 500-612 154-385 154-293 154-330

DESCRIPTION

REMARKS

SEE FOOTNOTE 1.

NOT SHOWN:

110-226 110-560 215-054 215-814 215-815 115-714 115-754 217-706 216-017 FOOTNOTES:

1. CAPS AND PLUGS WILL BE REMOVED WHEN SAW IS ATTACHED TO TRACTOR.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0140469

130

131

132

REEL CARRIER LIFT CYLINDER

6

FOOTNOTE 2

7

1

8

FOOTNOTE 5

3

2 5 4

02

ID0138322

133

REEL CARRIER LIFT CYLINDER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

150-122 150-235 150-378 150-842 150-798 150-904 150-906 150-912 190-101 190-158 150-999

1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (2.0" X 1.18" X 12.18") CYLINDER BARREL CYLINDER ROD CYLINDER HEAD CYLINDER HEAD SMOOTH BACKUP PISTON GROOVED PISTON LOCK RING SEAL REPAIR KIT SEAL REPAIR KIT PISTON

REEL CARRIER LIFT - INCL REF #'S

1-3 & 6-8

SEE FOOTNOTE 3 SEE FOOTNOTE 4 SEE FOOTNOTE 5 SEE FOOTNOTE 5 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 5 & 7

NOT SHOWN:

259-100 259-310

ROD U-SEAL INSTALLER PISTON SEAL INSTALLATION TOOL

FOOTNOTES:

1-THIS SEAL KIT IS NO LONGER AVAILABLE, US KIT LISTED BELOW. 2-USE ROD O-RING AND BACKUP COMBINATION FOR CYLINDER HEADS WITH .208" THK INTERNAL GROOVE. USE ROD U-SEAL FOR HEADS WITH .28" THK INTERNAL GROOVE. REFER TO INSTALLATION DIAGRAM 050-023 AND PISTON REPLACEMENT DIAGRAM 052-144.

3-THIS HEAD HAS .208" THK INTERNAL GROOVE DESIGNED FOR USE WITH O-RING AND BACKUP RING COMBINATIONS. THIS HEAD IS REPLACED BY HEAD WITH .28" THK INTERNAL GROOVE AND ROD U-SEAL. 4-THIS HAS .28" THK INTERNAL GROOVE DESIGNED FOR USE WITH ROD U-SEAL. 5-SINGLE PIECE 2" PISTON (REF #8) REPLACES TWO PIECES 2" PISTON (REF #'S 4 & 5).

6-PISTON BOLT TORQUE: 290-325 FT-LB. (395-440 N-M) 7-ADDED O-RING TO FACE OF PISTON. P/N 157-050 (216 D70) WILL BE INCLUDED IN DEAL REPAIR KIT. NOTE:

02

ID0138322

134

CABLE GUIDE ASSEMBLY

8

6 9 1 3 7

7

7 4

9 2 8

5

01

4 6

ID0141656

135

CABLE GUIDE ASSEMBLY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

318-197 318-198 318-199 105-053 105-118 105-179 105-242 105-814 115-387 181-163

QTY

DESCRIPTION

REMARKS

CABLE GUIDE ASSEMBLY CABLE GUIDE BRACKET MOUNT BAR NUT (3/8-NC) WASHER (3/8") BOLT (3/8-NC X 3-1/2") BOLT (3/8-NC X 6-1/2") FLG LOCKNUT (3/8-NC) ROLLER SLEEVE

INCLUDES REF. NO.'S 1 THRU 9

1 2 2 2 4 3 7 3 3

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0141656

136

137

138

139

140

NOTES:

ID0134963

141

EARTH SAW ATTACHMENTS

142

143

144

145

146

SPOILS

H840/H841 FROM S/N 2M1569 TO S/N 2N1356

6 4

5

2 3

1

9

11

7

10 11 8 9

01

10

ID0142147

147

SPOILS

H840/H841 FROM S/N 2M1569 TO S/N 2N1356 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

332-906 1 106-347 2 106-356 2 332-911 1 332-912 1 106-382 30 116-613 1 116-557 1 106-413 12 105-021 12 105-884 12

DESCRIPTION

REMARKS

REAR DEFLECTOR SCREW, (M20-2.50 X 90mm) FLG NUT, (M20-2.5,10.9) PLATE, CHUTE TOP R.H. PLATE, CHUTE TOP L.H. FLG LK SCREW, (M10-1.5 X 20mm) REAR DEFLECTOR FLAP BELTING CARRIAGE BOLT (1/2-NC X 1.00") NUT, (1/2-NC) WASHER, (1/2")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0142147

148

149

150

CUTTER WHEEL

H840/H841 FROM S/N 2M1569 TO S/N 2N0181

12

REPAIR TOOLS

16

4

9 17

8

2 25

26

5 23 24

27 3

6

14

15

22

1

20 21 18

13 6

5

26

11

26

11 7 27

10

01

19

ID0142112

151

CUTTER WHEEL

H840/H841 FROM S/N 2M1569 TO S/N 2N0181 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

DESCRIPTION

332-958 1 CUTTER WHEEL 332-967 5 EARTH SAW SEGMENT (4.5") 332-968 5 EARTH SAW SEGMENT (4.5") 332-959 5 EARTH SAW SEGMENT (6") 332-966 5 EARTH SAW SEGMENT (6") 259-001 BIT PULLER-HAMMER 106-459 60 SCREW (M20-2.5 X 70mm,CL10.9) 106-665 16 LK NUT (M20-2.5, 10.9) 336-859 10 WEAR BAR 136-107 AR BIT BLOCK 235-130 4.5" SEGMENT #1 FIXTURE-7/8" 235-131 4.5" SEGMENT #2 FIXTURE-7/8" 235-132 6.0" SEGMENT #3 FIXTURE-7/8" 235-133 6.0" SEGMENT #4 FIXTURE-7/8" 158-759 1 HYDRAULIC MOTOR 153-966 1 HYDRAULIC MOTOR 158-782 1 HYDRAULIC MOTOR 153-965 1 HYDRAULIC MOTOR 157-695 1 FACE SEAL 190-092 SEAL REPAIR KIT 197-309 REBUILT HYD. MOTOR 106-610 16 SCREW (M20-2.5 X 100mm, 10.9) 235-107 TOOTH BLOCK CLAMP (7/8") 332-964 1 WHEEL MOUNTING PLATE 315-847 1 WHEEL SHAFT 332-965 1 BOLTING PLATE 259-002 BIT PULLER-SLIDE HAMMER 136-108 AR RETAINER RING 106-589 5 SCREW (M24-3.00 X 120mm) 106-587 5 LOCKNUT (M24-3, PRV TRQ, 10.9) 125-616 1 BEARING (FLANGED ROLLER) 115-001 1 ZERK (02N) 110-402 1 BRG END CLOSURE 106-341 4 SCREW (M16-2 X 70mm) 106-077 4 HEX NUT (M16-2.00, 10.9) ZP 136-105 60 CAP BIT (4.5 SEG.) 136-105 70 CAP BIT (6" SEG.) 131-290 AR FLARED CAP BIT 136-222 AR INSERT BIT 106-399 60 WASHER (M20 HARDENED) 106-356 60 FLG NUT (M20-2.50, 10.9)

REMARKS

FOR ALL SEGMENT WIDTH #1 FIXTURE-7/8" #2 FIXTURE-7/8" #3 FIXTURE-7/8" #4 FIXTURE-7/8" H840 H841

FOR REPLACEMENT OF 158-759

FOOTNOTES:

NOTE:

01

ID0142112

152

CUTTER WHEEL

H840/H841 BEGINS WITH S/N 2N1356 12

REPAIR TOOLS

16

4

9 17

8

2 25

29

28 23 24

30 3

14

6

15

22

1

20 21

32

18

26

13

5

11

26

31 7 27

10

H

19

804-665

153

CUTTER WHEEL H840/H841 BEGINS WITH S/N 2N1356 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

332-817 1 332-818 5 332-819 5 332-820 5 332-821 5 259-001 105-339 20 106-665 8 336-859 10 136-107 AR 235-130 235-131 235-132 235-133 158-759 1 158-782 1 197-112 190-092 157-695 1 197-309 153-966 1 153-965 1 191-400 106-610 8 235-107 332-964 1 315-847 1 332-965 1 259-002 136-108 AR 106-668 10 106-587 10 125-616 1 115-001 1 110-402 1 106-341 4 106-077 4 136-105 60 70 131-290 AR 136-222 AR 106-949 20 105-340 20 105-463 40 106-144 40 105-919 40 105-489 8 105-477 8 105-478 8

DESCRIPTION

CUTTER WHEEL EARTH SAW SEGMENT (4.5") EARTH SAW SEGMENT (4.5") EARTH SAW SEGMENT (6") EARTH SAW SEGMENT (6") BIT PULLER-HAMMER BOLT (3/4-NC X 2-3/4", GD8) LOCKNUT (M20-2.50,10.9) WEAR BAR BIT BLOCK 4.5" SEGMENT #1 FIXTURE-7/8" 4.5" SEGMENT #2 FIXTURE-7/8" 6.0" SEGMENT #3 FIXTURE-7/8" 6.0" SEGMENT #4 FIXTURE-7/8" HYDRAULIC MOTOR HYDRAULIC MOTOR REMANUFACTURED 153-965 MOTOR SEAL REPAIR KIT FACE SEAL REBUILT 159-759 HYDRAULIC MOTOR HYDRAULIC MOTOR SEAL REPAIR KIT SCREW (M20-2.50 X 100mm, 10.9) TOOTH BLOCK CLAMP -7/8" WHEEL MOUNT PLATE WHEEL SHAFT BOLTING PLATE BIT PULLER-SLIDE HAMMER RETAINER RING BOLT (M24-3.00 X 110mm,10.9) LOCKNUT (M24-3.0, PRV TQR, 10.9 ) BEARING (FLANGED ROLLER) ZERK (02N) BEARING END CLOSURE (5") SCREW (M16-2.0 X 70mm) NUT (M16-2.00, 10.9 ) CAP BIT (4.5 SEG.) CAP BIT (6" SEG.) FLARED CAP BIT INSERT BIT HARDENED WASHER (3/4") FLG LOCKNUT (3/4-NC) BOLT (1-NC X 3-1/4", GD8) WASHER (1") FLG NUT (1-NC) BOLT (7/8-NC X 5", GD8) BOLT (7/8-NC X 3-1/2") LOCKNUT (7/8-NC)

REMARKS

FOR ALL SEGMENT WIDTH

OBSOLETE H840 OBSOLETE H841

USE WITH H840. SEE FOOTNOTE 1 USE WITH H841. SEE FOOTNOTE 1

FOR POCLAIN MOTORS

OBSOLETE

USE WITH POCLAIN HYDRAULIC MOTOR

FOOTNOTES

1. POCLAIN HYDRAULIC MOTOR. THIS WILL SUPERSEDE 158-759 & 158-782.

H

804-665

154

STABILIZER H840/H841

1

5 6 7 11

4 12

2 4

3 10

8

9

01

ID0142140

155

STABILIZER H840/H841 REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

2 2 2 4 2 2 2 1 1 2 2 4

315-852 183-721 106-587 118-007 179-023 181-982 106-333 332-904 332-905 106-519 105-884 125-736

DESCRIPTION

REMARKS

SLIDE HYD STABILIZER MOUNT PIN (1.25" X 2.55") LOCKNUT (M24-3.0,PRV TRQ,10.9) INTERNAL SNAP RING (1.250") TAPERED PIN (31.7MM X 138MM) TAPERED INSERT (1.25") SCREW (M12-1.75 X 40MM) L.H. STABILIZER FOOT R.H. STABILIZER FOOT BOLT (M24-3.0 X 140MM) WASHER (1/2") SPRING BUSHING (1.000")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0142140

156

PARK STAND H840/H841

2

1

3

01

ID0142108

157

PARK STAND H840/H841 REF PART NO. NUMBER

QTY

1.

2.

3.

4 4 1

106-344 106-374 332-978

DESCRIPTION

REMARKS

SCREW (M20-2.50 X 40mm) NUT (M20-2.50, 10.9) PARKING STAND

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0142108

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

NOTES:

ID0134963

173

DIG/PLOW ACCESSORIES

ID0135027

174

175

176

PERSONNEL RESTRAINT

8

1 4

2

6

8

5 3

7 1 02

ID0139703

177

PERSONNEL RESTRAINT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

DESCRIPTION

100-735 BOOM FIT-UP KIT 105-340 10 FLG LOCKNUT (3/4-NC) 105-473 8 BOLT (3/4-NC X 5") 105-499 4 BOLT (3/4-NC X 1-3/4") 141-1218 1 RESTRAINT BAR-62P COMBO 141-1219 1 RESTRAINT BAR-70P COMBO 141-1220 1 RESTRAINT BAR-78P COMBO 141-264 1 PERSONNEL RESTRAINT BAR (52") 141-265 1 PERSONNEL RESTRAINT BAR (64.3") 141-266 1 PERSONNEL RESTRAINT BAR (76.55") 141-267 1 PERSONNEL RESTRAINT BAR (101.1") 143-009 1 LEFT AUGER BRACKET (12") 143-011 1 LEFT AUGER BRACKET (24") 143-010 1 RIGHT AUGER BRACKET (12") 143-012 1 RIGHT AUGER BRACKET (24") 143-022 1 ROCK GUARD 105-953 2 LOCKNUT (3/4-NC)

REMARKS

INCL. REF. NO.'S 1-3, 7 & 8

FOR 62P/3P OR 96P/2P CHAINS - H752/H952 & H1052 FOR 70P/3P OR 96P/2P CHAINS - H752/H952 & H1052 FOR 78P/3P OR 120P/2P CHAINS - H752/H952 & H1052 FOR 62P/3P OR 96P/2P CHAINS FOR 70P/3P OR 96P/2P CHAINS FOR 78P/3P OR 120P/2P CHAINS FOR 94P/3P OR 144P/2P CHAINS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0139703

178

BOOM TUBE

5 2

1

4

3,6

04

ID0093140

179

BOOM TUBE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

100-736 100-737 105-065 AR 105-110 AR 140-1128 1 140-1129 1 140-1130 1 140-1131 1 143-023 1 143-024 1 143-025 1 143-026 1 143-035 1 143-036 AR 140-1176 1 140-1177 1 140-1178 1 140-1179 1

DESCRIPTION

SHORT TOP BAR KIT LONG TOP BAR KIT LOCKNUT (1/2-NC) BOLT (1/2-NC X 4-1/2") BOOM TUBE (51") BOOM TUBE (63.3") BOOM TUBE (75.5") BOOM TUBE (101.1") BOOM TUBE (52") BOOM TUBE (64.3") BOOM TUBE (76.5") BOOM TUBE (101.1") TOP WEAR BAR (SHORT) TOP WEAR BAR (LONG) HD BOOM TUBE (51") HD BOOM TUBE (63.3") HD BOOM TUBE (75.5") HD BOOM TUBE (101.1")

REMARKS

INCL REF NO.'S 1,2 & 4 INCL REF NO.'S 1,2 & 5 (4) PER 11.1" WEAR BAR,(6) PER 23.4" WEAR BAR (4) PER 11.1" WEAR BAR,(6) PER 23.4" WEAR BAR SEE FOOTNOTE 3, 62P/3P OR 96P/2P CHAINS SEE FOOTNOTE 3, 70P/3P OR 108P/2P CHAINS SEE FOOTNOTE 3, 78P/3P OR 120P/2P CHAINS SEE FOOTNOTE 3, 94P/3P OR 144P/2P CHAINS SEE FOOTNOTE 4, 62P/3P OR 96P/2P CHAINS SEE FOOTNOTE 4, 70P/3P OR 108P/2P CHAINS SEE FOOTNOTE 4, 78P/3P OR 120P/2P CHAINS SEE FOOTNOTE 4, 94P/3P OR 144P/2P CHAINS SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 3, 62P/3P OR 96P/2P CHAINS SEE FOOTNOTE 3, 70P/3P OR 108P/2P CHAINS SEE FOOTNOTE 3, 78P/3P OR 120P/2P CHAINS SEE FOOTNOTE 3, 94P/3P OR 144P/2P CHAINS

NOT SHOWN:

FOOTNOTES:

1. FOR 70P/3P OR 108P/2P NON-WEAR BAR BOOM ARRANGEMENTS. 2. ONE (1) FOR 78P/3P OR 120P/2P NON-WEAR BAR BOOM ARRANGEMENTS, TWO (2) FOR 94P/3P OR 144/2P NON-WEAR BAR BOOM ARRANGEMENTS. 3. FOR PIVOTS WITH 5" ALIGNMENT PIN HOLE CENTERS, OR MODIFIED 8.5" PIN HOLE CENTER PIVOTS. 4. FOR PIVOTS WITH 8.5" ALIGNMENT PIN HOLE CENTERS.

NOTE:

04

ID0093140

180

181

182

183

184

GREASE CYLINDERS 7

3

5

8

4

6 1

7

2

8 10 12 13 11 9

05

ID0129299

185

GREASE CYLINDERS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

151-052 151-051 190-178 152-002 157-078 155-712 150-433 115-024 115-019 115-012 155-016 150-627 152-001 157-560 157-561 157-562

QTY

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 1 1 1

GREASE CYL (2" X 1.5" X 7") GREASE CYL (2.5" X 2.5" X 7") SEAL REPAIR KIT (2.5" X 2.5") CYLINDER BARREL (2.0") O-RING (222 D70) BACKUP RING (222 D90) CYLINDER ROD (1.5") ZERK (02N, 5000PSI) ZERK (02N) ZERK (04N) RELIEF PLUG (04S) CYLINDER ROD (2.5") CYLINDER BARREL(2.5") PISTON SEAL (1.975") ROD WIPER (2.492") RETAINER RING (2.625")

REMARKS

INCL REF NO.'S 3 THRU 8, SEE FOOTNOTE 1 INCL REF NO.'S 7 THRU 13, SEE FOOTNOTE 1 INCL REF NO.'S 11 THRU 13

EARLY STYLE STANDARD CYLINDER EARLY STYLE HEAVY DUTY CYLINDER

NOT SHOWN:

FOOTNOTES:

1. CYLINDER 151-051 HAS BEEN SUPERSEEDED BY 150-749 AND CYLINDER 151-052 HAS BEEN SUPERSEEDED BY 150-748. SEE PARTS PAGES 807-617 FOR A VIEW OF COMPONENTS BELONGING TO 150-748 AND 150-749

NOTE:

05

ID0129299

186

187

188

SMALL TAIL SPROCKET BOOM

4

2 6 5 3 1

01

ID0139704

189

SMALL TAIL SPROCKET BOOM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

140-543 140-544 105-319 105-340 105-473 143-043 184-089 184-090

QTY

1 5 5 1 5 5

DESCRIPTION

BOOM (2P) BOOM (3P) BOLT (3/4-NC X 1-1/2") FLG LOCKNUT (3/4-NC) BOLT (3/4-NC X 5") BOOM WASHER (.781") BOOM CROSS TUBE

REMARKS

INCL REF NO.'S 1 THRU 6; SEE FOOTNOTE 1 INCL REF NO.'S 1 THRU 6; SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. BOOM ALSO CONTAINS APPROPRIATE SPROCKET AND HARDWARE; REFER TO PAGE TITLED "SPROCKET, 2" AND 3" PITCH". THIS BOOM MAY BE USED WITH A VARIETY OF CHAIN LENGTHS BY USING OPTIONAL BOOM TUBES; REFER TO PAGE TITLED "BOOM TUBE" 2. BOLT IS USED WITH BOTTOM TUBES DESIGNED FOR 3.067" PITCH CHAINS 70 PITCH AND LONGER. THE BOLT SCREWS INTO THE BOTTOM SURFACE OF THE BOOM TUBE AND ACTS AS A CYLINDER STOP AND BOOM MAIN FRAME SAFETY LUG.

NOTE:

01

ID0139704

190

191

192

193

194

195

196

197

198

ROLLER (19" OD)

1

2 13 8

3 5 9

10

7

11

4 5

6 4

11 9 12

6 8 13

06

ID0129294

199

ROLLER (19" OD) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

190-183 105-377 115-001 115-003 115-152 115-470 125-216 125-265 142-757 145-589 155-852 181-697 181-699 166-437 184-067

QTY

1 1 1 1 2 2 2 1 2 2 1 2 1 2

DESCRIPTION

REMARKS

BEARING/SEAL REPAIR KIT JAM NUT (1-1/2-NF) ZERK (02N) ZERK (1/4-NF, STR) PLUG (12N, SQ FM) INTERNAL SNAP RING (3.250") TAPERED RACE (3.265") TAPERED BEARING (1.5") LT ROLLER (3.067"P, 19") SPACER EXTERNAL SEAL (2.250") BEARING SPACER SEAL SLEEVE TAIL SHAFT SEAL SPACER

INCL REF NO.'S 4-6, 8-11 & 13 NON-SELF TAPPING SELF TAPPING

INCL REF NO.'S 2 & 3 ENDS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0129294

200

HD ROLLER 19"

2 3

8

10

7 6 5 9

4 4

7

6 FACTORY MATCHED BEARING ASSEMBLY (SEE FOOTNOTE 1)

SPACER

BEARING 8

9 11

10

1 11

1

7 10

RACE

06

6 9

SNAP RINGS

ID0113864

201

HD ROLLER 19" REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

1 1 1 1 1 2 2 1 2 2 1

141-626 115-003 115-152 125-546 129-013 157-308 141-629 141-625 141-627 157-309 107-920

DESCRIPTION

TAIL SHAFT NUT ZERK (1/4-NF, STR) PLUG (12N, SQ FM) BEARING ASSEMBLY LT ROLLER (3.067"P, 19.0") EXTERNAL SEAL (3.875") SEAL SLEEVE BOOM TAIL SHAFT SEAL SPACER V-RING SEAL BOLT (5/16-NC X 3/8 ", SOC)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 3 SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. REF. NO. 4 (BEARING ASSEMBLY) IS FACTORY MATCHED, DO NOT MIX CUPS, SONES, SPACERS, ETC. ASS'Y INCLUDES: 2X INT. SNAP RING, 2X TAP RACE, 2X TAP BEARING & BEARING SPACER 2. CHECK SURFACE OF SEAL BEFORE INSERTING SO PROPER SIDE FACES OUTSIDE 3. WIDER SIDE OF SEAL MUST BE INSTALLED FACING INSIDE 4. AFTER SETTING THE PRE-LOAD OF THE BEARING, REF. #11 (107-920) SHOULD FIT IN ONE OF THREE HOLES IN THE BOOM SIDE PLATE TO KEEP THE TAILSHAFT NUT FROM LOOSENING. NOTE:

06

ID0113864

202

203

204

205

206

HYDRAULIC TRENCH CLEANER FOR ROLLER AND LARGE TAIL SPROCKET BOOMS

6 7

19

1

10

14 25

22

14 20

25

8

12 15

10

24

16

5

1

6 7

6 7 1 6

21

1 23 7

1

13 1

2

5

4

9 3 17 11 18

01

ID0140325

207

HYDRAULIC TRENCH CLEANER FOR ROLLER AND LARGE TAIL SPROCKET BOOMS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

100-181 105-089 16 105-090 2 141-336 1 105-137 2 105-160 12 105-190 4 183-758 4 105-502 2 141-335 1 115-484 4 105-110 2 116-313 1 116-314 1 116-394 2 140-951 2 141-245 3 141-333 1 141-294 1 105-065 2 141-331 1 141-293 2 141-296 1 141-297 1 141-298 1 141-299 1 141-300 1 141-301 1 141-305 1 141-302 1 141-310 1 141-312 1 141-313 1 180-532 1 185-890 1 183-055 2

DESCRIPTION

HYD CLEANER CONVERSION KIT LOCKNUT (5/16-NC) BOLT (5/16-NC X 3/4") CLAMP BAR CLIP NUT (5/16-NC) BOLT (5/16-NC X 1-1/4") BOLT (5/16-NC X 2-3/4") PIN COTTER PIN (3/16" X 2") PIGTAIL EXTERNAL SNAP RING (1.000") BOLT (1/2-NC X 4-1/2") SHOE FACING (6") SHOE FACING (8") SHOE FACING (6-1/2") SHOE LINK FACING STRAP LINK END CAP LOCKNUT (1/2-NC) LINK GUIDE PLATE SHOE FACING SHOE FACING SHOE FACING SHOE FACING SHOE FACING SHOE FACING SHOE BEAM (6") CLEANER TUBE (92") CLEANER TUBE (67") CLEANER TUBE (54-1/2") CLEANER TUBE (42") SLIDE/ROLLER PIN (4") CABLE/CHUTE PIN CYL PIN

REMARKS

SEE FOOTNOTE 1

USE WITH 54-1/2",

67" & 92" TUBES

USE WITH SHOE FOR 9-1/2" TO 23-1/2" APPLICATIONS FOR 6" &

8" SHOE FACINGS

FOR 9-1/2" & 10" FOR 11-1/2" FOR 14-1/2" & 15" FOR 17-1/2" & 18" FOR 20-1/2" & 21" FOR 23-1/2" INCL DECALS

USE WITH 42" TUBES (PIN WITH COTTER PIN HOLES) USE WITH 54-1/2", 67" & 92" TUBES

NOT SHOWN:

FOOTNOTES:

1. KIT INCLUDES REF.'S 1,2,4-8,10,14-17,19,20,22,24 & 25. REFER TO MOUNTING INSTRUCTIONS 060-009.

NOTE:

01

ID0140325

208

DIGGING CHAIN 3.067" P - 70,000 LB

8 10 7

6

9

4 5

15

12

1 13 3 14

11

2 6

04

ID0093092

209

DIGGING CHAIN 3.067" P - 70,000 LB REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

DESCRIPTION

105-372 AR LOCKNUT (3/4-NC) 105-499 AR BOLT (3/4-NC X 1-3/4") 105-466 AR BOLT (3/4-NC X 2-1/2") 105-339 AR BOLT (3/4-NC X 2-3/4") 105-321 AR BOLT (3/4-NC X 3") 105-365 AR BOLT (3/4-NC X 4") 106-086 AR BOLT (3/4-NC X 4-1/4") 105-383 AR BOLT (3/4-NC X 6") 135-402 AR LOCK KEY (5/16" X 3/4") 135-910 AR LEFT CUP TOOTH 135-1239 AR DURATOOTH, LEFT 3/8 70-110K 135-1240 AR DURATOOTH C2X, LEFT 3/8 70-110K 135-911 AR RIGHT CUP TOOTH 135-1242 AR DURATOOTH, RIGHT 3/8 70-110K 135-1243 AR DURATOOTH C2X, RIGHT 3/8 70-110K 135-921 AR TOOTH SPACER (3/8") 136-070 AR TOOTH SPACER (1/2") 135-960 AR SPACER (1/8") 135-961 AR CHAIN SPACER (.8") 135-962 AR CHAIN SPACER (1.9") 135-979 AR CHAIN SPACER (2.16") 136-109 AR LEFT TOUGH TOOTH 90 136-110 AR RIGHT TOUGH TOOTH 90 136-120 AR TOOTH ADAPTER 136-071 AR TOOTH ADAPTER 137-501 AR DIG CHAIN PIN (70K) 138-503 AR ROLLER LINK 138-504 AR TOOTH SIDEBAR 138-505 AR TOOTH SIDEBAR 138-701 AR 2'-2" CHAIN (8 P) 138-702 AR 4'-2" CHAIN (16 P) 138-703 AR 13'-3" CHAIN (52 P) 138-707 AR 14'-4" CHAIN (56 P) 138-704 AR 15'-10" CHAIN (62 P)

REMARKS

OBSOLETE OBSOLETE

OBSOLETE OBSOLETE FOR 10" & 12" WIDTHS. NOT SHOWN KEY SIDE HEAD SIDE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH

NOT SHOWN:

259-140

CHAIN JAWS

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

04

ID0093092

210

DIGGING CHAIN 3.067" P - 70,000 LB 4 PITCH SPACING - RAISED RIVET

8

5

10 1 7 6 9

6

4 2

13

15

14

3 12 11

06

ID0129159

211

DIGGING CHAIN 3.067" P - 70,000 LB 4 PITCH SPACING - RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

105-372 AR 105-499 AR 105-466 AR 105-339 AR 105-321 AR 105-365 AR 105-383 AR 135-402 AR 135-910 AR 135-1239 AR 135-1240 AR 135-911 AR 135-1242 AR 135-1243 AR 135-921 AR 136-070 AR 135-960 AR 135-961 AR 135-962 AR 136-109 AR 136-110 AR 136-120 AR 137-501 AR 135-1182 AR 138-506 AR 138-507 AR 138-509 AR 138-510 AR 138-511 AR 138-512 AR 138-706 AR

DESCRIPTION

LOCKNUT (3/4-NC) BOLT (3/4-NC X 1-3/4") BOLT (3/4-NC X 2-1/2") BOLT (3/4-NC X 2-3/4") BOLT (3/4-NC X 3") BOLT (3/4-NC X 4") BOLT (3/4-NC X 6") LOCK KEY (5/16" X 3/4") LEFT CUP TOOTH DURATOOTH LEFT 3/8" 70-110K DURATOOTH C2X LEFT 3/8" 70-110K RIGHT CUP TOOTH DURATOOTH RIGHT 3/8" 70-110K DURATOOTH C2X RIGHT 3/8" 70-110K SPACER (3/8") SPACER (1/2") SHIM (1/8") CHAIN SPACER (.80") CHAIN SPACER (1.90") LEFT TOUGH TOOTH 90 RIGHT TOUGH TOOTH 90 TOOTH ADAPTER (7.65") DIG CHAIN PIN (70K) 70K STD REPAIR STATION KIT PLAIN SIDEBAR PLAIN SIDEBAR 2'-1" CHAIN (8 P) 4'-1" CHAIN (16 P) 15'-10" CHAIN (62 P) 13'-3" CHAIN (52 P) 14'-4" CHAIN (56 P)

REMARKS

OBSOLETE

OBSOLETE

OBSOLETE OBSOLETE

OBSOLETE, KEY SIDE OBSOLETE, HEAD SIDE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH

NOT SHOWN:

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM,CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

06

ID0129159

212

213

214

DIGGING CHAIN 3.067" P - 110,000 LB 2 PITCH SPACING - RAISED RIVET

6 8 10

9 6 7 7

5 14

2 6

12 13 3 1

13

11 4

03

ID0093160

215

DIGGING CHAIN 3.067" P - 110,000 LB 2 PITCH SPACING - RAISED RIVET REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-372 AR LOCKNUT (3/4-NC) 2. 105-499 AR BOLT (3/4-NC X 1-3/4") 105-466 AR BOLT (3/4-NC X 2-1/2") 105-339 AR BOLT (3/4-NC X 2-3/4", GD8) 105-321 AR BOLT (3/4-NC X 3") 105-365 AR BOLT (3/4-NC X 4") 105-383 AR BOLT (3/4-NC X 6", GD8) 3. 135-402 AR LOCK KEY (5/16" X 3/4") 4. 135-910 AR LEFT DIGGING TOOTH 135-1239 AR DURATOOTH, LEFT 3/8" 70-11K 135-1240 AR DURATOOTH C2X, LEFT 3/8" 70-11K 5. 135-911 AR RIGHT DIGGING TOOTH 135-1242 AR DURATOOTH, RIGHT 3/8" 70-11K 135-1243 AR DURATOOTH C2X, RIGHT 3/8" 70-11K 6. 135-921 AR TOOTH SPACER (3/8") 136-070 AR SPACER (1/2") 7. 135-961 AR CHAIN SPACER (.8") 135-962 AR CHAIN SPACER (1.9") 135-977 AR CHAIN SPACER (2.34") 8. 136-109 AR L.H. 3.067 VEE 9. 136-110 AR R.H. 3.067 VEE 10. 136-120 AR 12" TOOTH ADAPTER 136-121 AR 15" TOOTH ADAPTER 136-122 AR 18" TOOTH ADAPTER 136-123 AR 21" TOOTH ADAPTER 136-124 AR 24" TOOTH ADAPTER 11. 137-401 AR DIG CHAIN PIN (110K) 12. 138-404 AR ROLLER LINK (110K) 13. 138-406 AR TOOTH SIDEBAR (110K) 138-407 AR TOOTH SIDEBAR (110K) 14. 138-410 AR DIG CHAIN - 2P (4'1") 138-411 AR DIG CHAIN - 2P (15' 10") 138-412 AR DIG CHAIN - 2P (2' 1")

REMARKS

CUP - OBSOLETE

CUP - OBSOLETE

OBSOLETE OBSOLETE

KEY SIDE HEAD SIDE LESS TEETH LESS TEETH LESS TEETH

NOT SHOWN:

259-140

CHAIN JAWS (1-1/8" DRIVE)

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

03

ID0093160

216

ALLIGATOR CHAIN 3.067" P - 110,000 LB 17 10 6

8

13

11

3

9 13 5

3

6

13

1

6 6

4

3

13

13 6

6

13

6

4

7

6 12

12

14 2 16 3

6 14 11

14

6

15

6 3 2

14

6

02

ID0139813

217

ALLIGATOR CHAIN 3.067" P - 110,000 LB REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

105-322 AR 105-365 AR 105-372 AR 105-473 AR 138-404 AR 138-406 AR 138-407 AR 138-412 AR 138-410 AR 138-411 AR 136-100 AR 136-101 AR 136-102 AR 135-973 AR 135-974 AR 135-975 AR 135-976 AR 135-977 AR 135-978 AR 137-401 AR 135-402 AR 136-008 AR

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

DESCRIPTION

BOLT (3/4-NC X 5-1/2") BOLT (3/4-NC X 4") LOCKNUT (3/4-NC) BOLT (3/4-NC X 5",GD 8) ROLLER LINK (110K) TOOTH SIDEBAR (110K) TOOTH SIDEBAR (110K) DIG CHAIN - 2P (2' 1") DIG CHAIN - 2P (4' 1") DIG CHAIN - 2P (15' 10") CAP BIT INSERT BIT INSERT BIT BIT ADAPTER E.S. BIT ADAPTER BIT ADAPTER E.S. BIT ADAPTER CHAIN (2.343") CHAIN SPACER (1.593") DIG CHAIN PIN (110K) LOCK KEY (5/16" X 3/4") RETAINING RING

REMARKS

USE WITH (2) ADAPTERS ON OUTSIDE USE WITH ADAPTER ON INSIDE

KEY SIDE HEAD SIDE LESS ADAPTERS LESS ADAPTERS LESS ADAPTERS INCL. REF. NO. 17 (CARBIDE CAP) INCL. REF. NO. 17 (CARBIDE INSERT) INCL. REF. NO. 17 HEAVY DUTY (CARBIDE INSERT) LEFT OUTSIDE RIGHT OUTSIDE LEFT INSIDE AND RIGHT OUTSIDE RIGHT INSIDE AND LEFT OUTSIDE USED WITH ONE OR TWO ADAPTERS ON OUTSIDE USED WITH ONE ADAPTER INSIDE

NOT SHOWN:

259-001 259-002 259-140 259-150 135-957

BIT PULLER - HAMMER BIT PULLER -SLIDE HAMMER CHAIN JAWS (1-1/8" DRIVE) BIT PUNCH - SLIDE HAMMER BIT BLOCK

FOR REF. NO.'S 9-12

FOOTNOTES:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS. 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

NOTE:

02

ID0139813

218

ALLIGATOR CHAIN 3P 110K 2PS

2 PITCH SPACING-WELD ON-RAISED RIVET

2 13

1 11

14

12 10

3

5 4 11 9

15 8

7

6

03

ID0129246

219

ALLIGATOR CHAIN 3P 110K 2PS

2 PITCH SPACING-WELD ON-RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

135-402 AR 138-491 AR 136-105 AR 131-290 AR 136-106 AR 136-222 AR 136-107 136-108 AR 136-140 AR 136-141 AR 136-142 AR 136-143 AR 136-144 AR 136-145 AR 136-146 AR 136-147 AR 136-148 AR 136-149 AR 136-150 AR 137-401 AR 138-492 138-493 138-494 AR 138-495 AR 138-498 AR

DESCRIPTION

LOCK KEY (5/16" X 3/4") ROLLER LINK (110K) CAP BIT (4.5", 6", 9.5" SEG) FLARED CAP BIT INSERT BIT INSERT BIT BIT BLOCK RETAINER RING NO.1 TOP PLATE ASSEMBLY NO.2 TOP PLATE ASSEMBLY (RH) NO.2 TOP PLATE ASSEMBLY (LH) NO.3 TOP PLATE ASSEMBLY (RH) NO.3 TOP PLATE ASSEMBLY (LH) NO.4 TOP PLATE ASSEMBLY (RH) NO.4 TOP PLATE ASSEMBLY (LH) BLOCK PLATE ASSEMBLY (RH) NO.5 TOP PLATE ASSEMBLY (LH) NO.6 TOP PLATE ASSEMBLY (D) NO.7 TOP PLATE ASSEMBLY (D) DIG CHAIN PIN (110K) WELD-ON SIDEBAR-KEY (110K) WELD-ON SIDEBAR-HEAD (110K) DIG CHAIN WELD-ON-2P (1' 6") DIG CHAIN WELD-ON-2P (2' 1") DIG CHAIN WELD-ON-2P (14' 4")

REMARKS

OBSOLETE, INCL REF NO 5 (CARBIDE CAP) OBSOLETE, INCL REF NO 5 (HEAVY DUTY CARBIDE INSERT)

OBSOLETE, KEYSIDE, SLOTTED HOLES OBSOLETE, HEAD SIDE, ROUND HOLES LESS BITS LESS BITS LESS BITS

NOT SHOWN:

259-001 259-002 259-140 259-150

BIT PULLER - HAMMER BIT PULLER - SLIDE HAMMER CHAIN JAWS (1-1/8" DRIVE) BIT PUNCH - SLIDE HAMMER

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

03

ID0129246

220

PREMIUM DIGGING CHAIN 3.110" - 70.000 LB 2 PITCH SPACING - RAISED RIVET

8 10 7

6

9

4 5

13

1 12 3

2 11 6

02

ID0140806

221

PREMIUM DIGGING CHAIN 3.110" - 70.000 LB 2 PITCH SPACING - RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

DESCRIPTION

105-372 AR LOCKNUT (3/4-NC) 105-499 AR BOLT (3/4-NC X 1-3/4") 105-466 AR BOLT (3/4-NC X 2-1/2") 105-339 AR BOLT (3/4-NC X 2-3/4") 105-321 AR BOLT (3/4-NC X 3") 105-365 AR BOLT (3/4-NC X 4") 106-086 AR BOLT (3/4-NC X 4-1/4") 105-383 AR BOLT (3/4-NC X 6") 135-402 AR LOCK KEY (5/16" X 3/4") 135-910 AR LEFT CUP TOOTH 135-911 AR RIGHT CUP TOOTH 135-921 AR TOOTH SPACER (3/8") 136-070 AR TOOTH SPACER (1/2") 135-960 AR SPACER (1/8") 135-961 AR CHAIN SPACER (.8") 135-962 AR CHAIN SPACER (1.9") 135-979 AR CHAIN SPACER (2.16") 136-109 AR LEFT TOUGH TOOTH 90 136-110 AR RIGHT TOUGH TOOTH 90 136-120 AR 7.65" TOOTH ADAPTER 136-071 AR TOOTH ADAPTER 137-501 AR DIG CHAIN PIN (70K) 135-1187 AR 70K PREMIUM REPAIR STATION KIT 139-701 AR 2'-2" PREM CHAIN (8 P) 139-702 AR 4'-2" PREM CHAIN (16 P) 139-703 AR 13'-3" PREM CHAIN (52 P) 139-707 AR 14'-6" PREM CHAIN (56 P) 139-704 AR 16'-1" PREM CHAIN (62 P)

REMARKS

FOR 10" & 12" WIDTHS. NOT SHOWN

LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH

NOT SHOWN:

259-140

CHAIN JAWS (1-1/8" DRIVE)

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO CHAIN GUIDE 050-400. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

02

ID0140806

222

PRM CHAIN ALGTR 3P70K2PS RR PR 2 PITCH SPACING-BOLT ON-RAISED RIVET 8 6 10

13 11

3

9

3

13 1

5

13

4

3 5

7 4 5

5 12

12 14

2 3 14

5

11

3 16

2

5

15

02

ID0093161

223

PRM CHAIN ALGTR 3P70K2PS RR PR 2 PITCH SPACING-BOLT ON-RAISED RIVET REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-322 AR BOLT (3/4-NC X 5-1/2") 2. 105-365 AR BOLT (3/4-NC X 4") 3. 105-372 AR LOCKNUT (3/4-NC) 4. 105-391 AR BOLT (3/4-NC X 4-1/2") 5. 135-1187 AR 70K PREMIUM REPAIR STATION KIT 6. 136-008 AR RETAINER RING 7. 139-701 AR 2'-1" CHAIN (8 P) 139-702 AR 4'-1" CHAIN (16 P) 139-707 AR 14'-6" CHAIN (56 P) 139-704 AR 16'-1" CHAIN (62 P) 8. 136-100 AR BIT (CARBIDE CAP) 136-101 AR BIT (CARBIDE INSERT) 136-102 AR HEAVY DUTY BIT (CARBIDE INSERT) 9. 135-973 AR BIT ADAPTER 10. 135-974 AR BIT ADAPTER 11. 135-975 AR BIT ADAPTER 12. 135-976 AR BIT ADAPTER 13. 135-979 AR CHAIN SPACER (2.156") 14. 135-980 AR CHAIN SPACER (1.405") 15. 137-501 AR DIG CHAIN PIN (70K) 16. 135-402 AR LOCK KEY (5/16" X 3/4")

REMARKS

USE WITH TWO (2) ADAPTERS ON OUTSIDE USE WITH ADAPTER ON INSIDE

LESS ADAPTERS LESS ADAPTERS LESS ADAPTERS LESS ADAPTERS INCL REF NO 17 INCL REF NO 17 INCL REF NO 17 LEFT OUTSIDE RIGHT OUTSIDE LEFT INSIDE AND RIGHT OUTSIDE RIGHT INSIDE AND LEFT OUTSIDE USED WITH ONE OR TWO ADAPTERS ON OUTSIDE USED WITH ONE ADAPTER INSIDE

NOT SHOWN:

259-001 259-002 259-150 259-140 135-957

BIT PULLER - HAMMER BIT PULLER - SLIDE HAMMER BIT PUNCH - SLIDE HAMMER CHAIN JAWS (1-1/8" DRIVE) BIT BLOCK

FOR REF NO.'S 9-12

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

02

ID0093161

224

PREMIUM DIGGING CHAIN 3.11" P - 110,000 LB 2 PITCH SPACING - RAISED RIVET

10 8 2

6

11 1

6

9

2 5 15

13 6 4 6

7

14

1

3

7 14

01

12

ID0140950

225

PREMIUM DIGGING CHAIN 3.11" P - 110,000 LB 2 PITCH SPACING - RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

105-372 AR 105-499 AR 105-466 AR 105-339 AR 105-321 AR 105-365 AR 105-383 AR 135-402 AR 135-910 AR 135-911 AR 135-921 AR 136-070 AR 135-961 AR 135-962 AR 135-977 AR 136-071 AR 136-088 AR 136-089 AR 136-090 AR 136-109 AR 136-110 AR 137-401 AR 137-404 AR 137-406 AR 137-407 AR 139-412 AR 139-410 AR 139-411 AR

DESCRIPTION

LOCKNUT (3/4-NC) BOLT (3/4-NC X 1-3/4") BOLT (3/4-NC X 2-1/2") BOLT (3/4-NC X 2-3/4") BOLT (3/4-NC X 3") BOLT (3/4-NC X 4") BOLT (3/4-NC X 6") LOCK KEY (5/16" X 3/4") LEFT CUP TOOTH RIGHT CUP TOOTH TOOTH SPACER (3/8") TOOTH SPACER (1/2") CHAIN SPACER (.8") CHAIN SPACER (1.9") CHAIN SPACER (2.34") TOOTH ADAPTER TOOTH ADAPTER TOOTH ADAPTER TOOTH ADAPTER LEFT TOUGH TOOTH 90 RIGHT TOUGH TOOTH 90 DIG CHAIN PIN (110K) ROLLER LINK TOOTH SIDEBAR TOOTH SIDEBAR 2'-1" CHAIN (8 P) 4'-1" CHAIN (16 P) 15'-10" CHAIN (62 P)

REMARKS

FOR 11-1/2" WIDTH FOR 15-1/8" WIDTH FOR 18-1/8" & 21-1/8" WIDTHS FOR 23-5/8" WIDTH

KEY SIDE HEAD SIDE LESS TEETH LESS TEETH LESS TEETH

NOT SHOWN:

259-140

CHAIN JAWS (1-1/8" DRIVE)

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

01

ID0140950

226

227

228

229

230

231

232

233

234

PIPE PULLER .625" - 1.250"

1

2

3

01

ID0139361

235

PIPE PULLER .625" - 1.250" REF PART NO. NUMBER

1.

2.

3.

368-290 107-113 107-114

QTY

1 1 1

DESCRIPTION

REMARKS

PIPE PULLER (.625" TO 1.250") NUT (#12-24) EYE BOLT (#12-24 X 1-1/2")

INCL REF NO.'S 2 AND 3

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139361

236

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS

HAMMER 3 5

4

SLIDE HAMMER 3 1

2

H

801-056

237

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS REF PART NO. NUMBER

1.

2.

3.

4.

5.

259-002 259-001 259-036 105-403 105-357 183-072 259-003

QTY

1 1 2 1 1

DESCRIPTION

REMARKS

BIT PULLER - SLIDE HAMMER BIT PULLER - HAMMER BIT PULLER JAM NUT (5/8-NC) LOCKNUT (5/8-NC) SLIDE HAMMER ROD SLIDE HAMMER

INCL REF NO.'S 1 - 5 EARLY STYLE

FOOTNOTES

NOTE:

H

801-056

238

SPECIAL TOOLS - ALIG BIT PUNCH

5

3

4

1 9 2 8

6

H

7

801-057

239

SPECIAL TOOLS - ALIG BIT PUNCH REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

259-150 105-708 105-964 105-994 183-072 259-003 259-151 259-152 259-153 105-357

QTY

DESCRIPTION

REMARKS

INCL REF NO.'S 1 THRU 8

2 1 1 1 1 1 1 1 1

BIT PUNCH - SLIDE HAMMER SET SCREW (3/8-NC X 3/8", NLK) WASHER (.656") FLG LOCKNUT (5/8-NC) SLIDE HAMMER ROD SLIDE HAMMER HEAVY BIT PUNCH-SLIDE HAMMER LIGHT BIT PUNCH-SLIDE HAMMER PUNCH ADAPTER-SLIDE HAMMER LOCKNUT (5/8-NC)

FOOTNOTES

NOTE:

H

801-057

240

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS

LEFT JAW

RIGHT JAW

8

9

11 10 11 10

1 2

3 4 12 5 6

13 4

7

H

801-058

241

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

259-140 259-186 115-003 105-310 105-975 259-185 125-402 107-761 259-181 259-180 105-059 105-181 105-066 105-065

QTY

DESCRIPTION

REMARKS

INCL REF NO'S 1 - 13

1 1 1 2 1 1 1 1 1 2 2 1 1

CHAIN JAWS (1-1/8" DRIVE) THREADED TRUNION ZERK (1/4-NF, STR) JAM NUT (3/4-NC) WASHER (3/4") SLIP TRUNION BRONZE BUSHING (.750") BOLT ALL THREAD (3/4-10 NC X 11") LEFT JAW RIGHT JAW WASHER (7/16") BOLT (3/8-NC X 1/2") BOLT (1/2-NC X 1-3/4") LOCKNUT (1/2-NC)

FOOTNOTES

NOTE:

H

801-058

242

NOTES:

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MISCELLANEOUS

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244

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

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Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

246

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

247

248

H800 SERIES Related Publications Component

Ass’y

P/N

Model: H800 .................. Parts Manual ......................................................... ............ 053-427 H800 .................. Operators Manual - 7020 ....................................... ............ 054-500 H800 .................. Operators Manual - 7520, 8020 ............................. ............ 054-469 H800 .................. Operators Manual - 8020T ..................................... ............ 054-517 H800 .................. Repair Guide (Service Manual) .............................. ................ N/A H800 .................. Supplementary Maint Guide - Trencher ................. ............ 050-633 H800 .................. Digging Chain Guide (6 Volumes) ......................... ............ 050-700 H800 .................. Special Tools Guide .............................................. ............ 052-901

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

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