Ditch Witch H515 Parts Manual 053-2088 - PDF DOWNLOAD

H515

Parts Manual

CMW

®

Issue 4

053-2088

1

H515 ISSUE NO. 04PL-06/14 For Replacement Copy Order P/N 053-2088

Attachment for – RT55

This manual contains information concerning the following models: H515

Copyright 2010, 2011, 2012, 2014 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

ID0251836

2

FOREWORD___________

3

This manual contains illustrated parts lists to help you select quality ProTech ® Replacement parts for your Ditch Witch ® equipment. Using other replacement parts will lessen the productivity of your equipment.

Part numbers enclosed in a box are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

Footnotes provide more information to help you identify parts shown in the manual.

Assembly instructions and Tech Bits articles referenced in footnotes are available through your local Ditch Witch dealer.

Description and specifications in this book were current at publication. However, The Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering ProTech replacement parts: Specify parts you need by part number and description, not by illustration reference numbers.

Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.

8/6/2010, Rev-B

800-001

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

ID0134872

5

CONTENTS______________________ Decals

Miscellaneous

Decal Location - H515 ................................. 8

Bolt/Nut Torque Chart ............................ 100 Parts Manual Change Request ............. 104 Replacement O-Ring Chart .................... 103 Warranty Registration ........................... 108

Frame Components Attachment Frame ................................... 14 Attachment Mounting ............................... 16 Counterweight Kit..................................... 36 Head Shaft & Sprocket ............................ 28 Lower Slide .............................................. 24 Manual Slide ............................................ 20 Outboard Pivot Support ........................... 32 Pivot ......................................................... 26 Slide Frame ............................................. 18 Sprocket - 2P & 3P .................................. 30 TDM Sensor Mount .................................. 34 Upper Slide .............................................. 22

Hydraulics Drive Hydraulics ....................................... 42 Grease Cylinder ....................................... 50 Hydraulic Cylinder (2.5x1.5x24) ................... 48 Hydraulic Cylinder (3.5x2x12) ..................... 46 Lift Hydraulics .......................................... 40 Slide Hydraulics ....................................... 44

Accessories Auger - H314, H514, H515 ............................ 54 Boom - 2P & 3P ....................................... 62 Dig Chain - 50K 2PS RR ............................. 76 Dig Chain - 50K 4PS RR ............................. 78 Dig Chain - 50K Alt Sidebar.......................... 80 Dig Chain - 70K......................................... 88 Dig Chain - 70K 4PS RR ............................. 90 Dig Chain - Alligator 50K RR ...................... 82 Dig Chain - Alligator 50K Weld-on ............... 84 Dig Chain - Alligator 70K 2PS RR................ 92 Dig Chain - Alligator 70K 2PS RR................ 94 Dig Chain - Shark II 50K Weld-on................ 86 Personnel Restraint 2P ............................ 66 Personnel Restraint 3P ............................ 68 Roller Boom - Non-Wear 3P .................... 60 Roller Boom 2P ........................................ 56 Roller Boom 3P ........................................ 58 Special Tools - Chain Jaws ...................... 96 Trench Cleaner 2P ................................... 70 Trench Cleaner 3P ................................... 72 Trench Cleaner Feed Tube ...................... 74 Trench Cleaner ........................................ 64

ID0252749

6

7

DECALS

ID0135069

8

DECAL LOCATION H515

13 2

3

5 2 1 4

10

11

3

5 1 2 B

809-327

9

DECAL LOCATION H515

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

275-962 273-498 274-002 274-442 275-043 275-184 275-230 275-231 275-232 275-233 700-176 700-177 700-178 273-091

QTY

2 3 2 1 2 4 4 1 2 1 1 2 1

DESCRIPTION

REMARKS

DECAL KIT - H515 H515 MODEL ID DANGER CHAIN & AUGER LIFT LOCATION CHAIN TENSION WARNING MOVING PARTS DANGER STRIPE 1.75" X 18" DANGER STRIPE 2.75" X 18" DANGER 1.75" X 18" DANGER 2.75" X 18" RAISE/LOWER DIGGING BOOM TRENCHER L/R SIDE SHIFT DANGER STRIPE 2.75" X 15" DIGGING ATTACHMENT CONTROL

FOOTNOTES

B

809-327

10

DECAL LOCATION H515

6 6

12 8 8

6 6

6

8 6

7 8 9

7 6

B

809-327

11

12

NOTES:

ID0134963

13

FRAME COMPONENTS

ID0135068

14

ATTACHMENT FRAME H515

10

11

9

4

6

8

3 2

7

1 1 3

5

04

ID0007875

15

ATTACHMENT FRAME H515

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

6 1 6 1 1 1 6 1 6 1 1

106-632 300-1741 106-709 110-126 118-152 110-259 106-558 322-967 106-383 259-099 259-042

DESCRIPTION

FLG LK SCR (M12-1.75X35MM,SER) END PLATE FLG LK NUT (M12-1.75) BOLT-ON CLAMP (1/2") SPOILS FLAP BOLT-ON CLAMP (.625") CLIP NUT (M10-1.50) CYLINDER COVER FLG LK SCREW (M10-1.50 X 30MM) PLUG WRENCH - 3/8" DRIVE PLUG WRENCH 1/2" DRIVE

REMARKS

USED ON 2"P AND 3"P USED ON 3"P ONLY

USED ON 2"P AND 3"P USED ON 3"P ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0007875

16

ATTACHMENT MOUNTING H515/H813

3 2

5

1 4

3

HOLE "A" HOLE "B" 03

ID0022109

17

ATTACHMENT MOUNTING H515/H813 REF PART NO. NUMBER

QTY

1 2 3 4 5

2 WASHER (M16, HARDENED) 16 FLG SCREW (M16-2.00X45MM,10.9) 18 FLG NUT (M16-2.00, 10.9) 2 SPACER 2 SCREW (M16 X 60MM 10.9)

106-398 107-336 106-355 184-840 107-598

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. WITH 31" TIRES, MOUNT WITH RESPECT TO HOLE "A" OF THE TRACTOR FRAME AS SHOWN, WITH 35" TIRES, USE HOLE "B".

NOTE:

03

ID0022109

18

SLIDE FRAME H515/H813

9

4 5

3

1

2

8

6

7 5

03

4

ID0009502

19

SLIDE FRAME H515/H813 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 1 4 4 4 2 4 2 1

322-874 151-090 106-709 115-511 125-545 125-772 107-003 179-821 322-651

DESCRIPTION

CYLINDER MOUNT CYL (2.5 X 1.50 X 24.0) FLG LK NUT (M12-1.75) KLIP RING (1.50") MACH BUSHING (18GA, 1-1/2") COMPOSITION BUSHING (1.5") FLG LK SCREW (M12-1.75 X 35MM) CYLINDER PIN (1.5) SLIDE FRAME

REMARKS

SEE FOOTNOTE 1 AND 2

NOT SHOWN:

FOOTNOTES:

1. AS SHOWN ON OPPOSITE PAGE ALLOWS FOR CENTER TO OFFSET RIGHT DIGGING. TO DIG CENTER TO OFFSET LEFT, MOVE CYLINDER (2) AND CYLINDER MOUNT (1) TO THE OPPOSITE MOUNTING POSITION AFTER ROTATING 180°.

2. 322-874 CYL MOUNT IS USED ON H515 ONLY. FOR H813 USE 300-7917, NOT SHOWN

NOTE:

03

ID0009502

20

MANUAL SLIDE H515/H813

8

5 7

3 4 1 2 6 4 5

02

ID0009887

21

MANUAL SLIDE H515/H813 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

2 4 4 4 4 1 1 1

179-821 107-003 106-709 125-545 115-511 179-849 322-874 322-651

DESCRIPTION

CYLINDER PIN (1.5) FLG LK SCREW (M12-1.75 X 35MM) FLG LK NUT (M12-1.75) MACH BUSHING (18GA, 1-1/2") KLIP RING (1.50") POSITIONING BAR CYLINDER MOUNT SLIDE FRAME

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. BY USING HOLES CLOSEST TOGETHER AND MOUNTING BAR TO OPPOSITE END SHOWN, FULL RIGHT POSITION IS OBTAINED. TO TRENCH TO LEFT OF CENTER, MOVE ITEM 8 INTO OTHER MOUNTING HOLES AFTER ROTATING 180°.

2. 322-874 CYL MOUNT IS USED ON H515 ONLY, FOR H813 USE 300-7917, NOT SHOWN

NOTE:

02

ID0009887

22

UPPER SLIDE H515

4 4

6

4

5

2

3

1

3

2

B

809-125

23

UPPER SLIDE H515

REF PART NO. NUMBER

QTY

1 2 3 4 5 6

4 WASHER (M16, HARDENED) 6 SLIDE BAR (PLASTIC) 6 SCREW (M12-1.75X40MM, CSK) 10 FLG LK NUT (M12-1.75) 4 FLG LK SCREW (M12-1.75 X 40MM) 1 UPPER SLIDE

106-398 322-754 106-548 106-709 107-565 322-755

DESCRIPTION

REMARKS

FOOTNOTES

NOTE:

B

809-125

24

LOWER SLIDE H515

3 1 6

1 2 2

3 5 4

B

7

809-126

25

LOWER SLIDE H515

REF PART NO. NUMBER

1 2 3 4 5 6 7

322-754 106-548 106-709 106-442 106-616 322-760 106-398

QTY

DESCRIPTION

REMARKS

9 SLIDE BAR (PLASTIC) 9 SCREW (M12-1.75X40MM, CSK) 9 FLG LK NUT (M12-1.75) 6 FLG LKNUT (M16-2.0,PRVTRQ10.9) 6 SCREW (M16-2.00 X 55MM, 10.9) 1 LOWER SLIDE FRAME 6 WASHER (M16, HARDENED)

FOOTNOTES

NOTE:

B

809-126

26

PIVOT H515

15

17

3

13

18

20 12

4

11

23

1 9

21

17 5

8

16

19

8

22

10

7 14

6 2

05

ID0009472

27

PIVOT H515

REF PART NO. NUMBER

QTY

1 140-540 2 107-720 3 151-047 4 106-709 5 300-6559 6 106-949 7 143-116 8 322-952 9 106-442 10 322-759 11 106-344 12 106-399 13 184-064 14 107-598 15 179-378 16 313-774 17 125-754 18 107-683 19 145-980 20 323-158 21 125-644 22 106-851 23 115-002

1 2P BOOM STUB 4 SCREW (M18-2.5 X 160MM, 10.9) 1 CYL (3.5 X 2.00 X 12.0) 1 FLG LK NUT (M12-1.75) 1 PIVOT 4 WASHER (3/4", HARDENED) 1 3P BOOM STUB AR PIVOT CAP SHIM 4 FLG LKNUT (M16-2.0,PRVTRQ10.9) 1 PIVOT CAP 1 SCREW (M20-2.50 X 40MM) 1 WASHER (M20, HARDENED) 1 TAPERED INSERT (2") 4 SCREW (M16 X 60MM 10.9) 1 TAPERED PIN (2.000" X 8.500") 1 BOOM CLAMP PLATE 2 COMPOSITION BUSHING (2") 1 CARRIAGE BOLT(M12-1.75 X 30MM) 1 PIVOT SLEEVE 1 PIN 1 GROOVED PIVOT SLEEVE 4 LOCKNUT (M18-2.5) 2 ZERK (02N90)

DESCRIPTION

REMARKS

ALSO USED WITH 5' LTR BOOM (3P)

SUPERSEDES 141-742 AS A DIRECT REPLACEMENT. SEE FOOTNOTE 1 NOT FOR USE WITH 5' LTR BOOM (3P)

NOT SHOWN:

FOOTNOTES:

1. 300-6559 PIVOTS WILL HAVE A THREE NOTCH CUT OUT MARKING ON THE UNDERSIDE OF THE PIVOT. OLD STYLE 141-742 WILL ONLY HAVE A SINGLE NOTCH CUT OUT.

NOTE:

05

ID0009472

28

HEADSHAFT AND SPROCKET H515

10 11 11

2 1

9

8

3

7 16 18

4

14 15 5 5

6

14

19

13

12 17

(12) (13)

PROPER ORIENTATION OF REF #13 WITH FLAT SIDE AGAINST DRIVE HUB (178-914) 03

ID0009888

29

HEADSHAFT AND SPROCKET H515

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 HEADSHAFT 1 SPROCKET HUB 3" PITCH 1 INTERNAL SEAL 1 BALL BEARING (2.362", DBL ROW) 2 EXTERNAL SNAP RING (2.375") 1 BALL BEARING (2.362") 1 WASHER (3/4") 1 SCREW (M20-2.50 X 40MM) 1 HEADSHAFT SPROCKET 8 SCREW (M16-2.00 X 40MM, 10.9) 16 CAM WASHER (5/8") 1 DRIVE HUB 2" PITCH 2 SPROCKET HALF, 14T 2P 16 CAM WASHER (1/2") 8 SCREW (M12-1.75 X 45 MM) 2 SPROCKET (2.000"A12, SPLIT) 1 INTERNAL SNAP RING (4.331") 1 BACKING RING 1 ZERK (02N)

165-531 178-099 157-583 125-140 115-489 125-073 105-423 106-344 142-009 106-478 105-497 178-914 142-044 105-159 105-761 142-127 115-488 140-696 115-001

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

SEE FOOTNOTE 3 SEE FOOTNOTE 2 USED WITH 14T SPROCKET

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 680 WHEN INSTALLING BOLT IN THE END OF THE HEADSHAFT. 2. USE LOCTITE 242 OR EQUIVALENT WHEN INSTALLING SCREWS 106-478 OR 105-761.

3. REFER TO FRAMED GRAPHICS TO GET ORIENTATION OF SPROCKET (142-044) FOR PROPER INSTALLATION..

NOTE:

1. ITEMS 2 AND 9-11 ARE INCLUDED IN ASSEMBLY KIT 602-985, ITEMS 12-15 AND 18 ARE INCLUDED IN ASSEMBLY KIT 602-987, ITEMS 12, 14, 15, & 20 ARE IN ASSEMBLY KIT 602-986.

03

ID0009888

30

SPROCKET 2P & 3P

1 (2P)

2

3 4

5 (3P)

6

7

8 08

ID0084614

31

SPROCKET 2P & 3P REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

140-654 140-707 125-209 180-062 181-051 125-209 180-448 180-534 115-165 115-003 115-009 105-313 105-377 140-656 140-723 140-661 140-661 115-470 125-265 125-266 155-843 180-026 180-243 180-244 180-440 180-441 115-009 115-001 115-003 115-152

QTY

2 1 1 2 2 1 1 1 1 1 1 2 2 2 1 1 2 1 2 2 2 2 2 1 1 1 1 1 1 1

DESCRIPTION

IDLER SPROCKET (2.000"A9) SPROCKET (2.000"A9) TAPERED BEARING/ RACE (1.250") DIRT SHIELD DIRT SHIELD TAPERED BEARING/RACE (1.250") IDLER SHAFT (1.250" X 3.500") IDLER SHAFT (1.250" X 4.375") PLUG (O8N, SOC) ZERK (1/4-NF, STR) ZERK (1/4-NF, STR XL) JAM NUT (1-1/4-NF) JAM NUT (1-1/2-NF) SPROCKET (3.067" A10) SPROCKET (3.067"A10) TAPERED BRNG/RACE (1.500") TAPERED BRNG/RACE (1.500") INTERNAL SNAP RING (3.250") TAPERED BEARING (1.500") TAPERED RACE (3.265") INTERNAL SEAL (2.474") SPACER (2.515") SEAL SPACER (1.501") BEARING SPACER (1.535") SLIDE & STOP SHAFT (4.875") IDLER SHAFT (1.500" X 4.375") ZERK (1/4-NF, STR XL) ZERK (02N) ZERK (1/4-NF, STR) PLUG (12N, SQ FM)

REMARKS

FOR 2" P FOR 2" P INCL. REF. NO. 4 SEE FOOTNOTE 1 SEE FOOTNOTE 2 FOR 2" P FOR 2" P SLIDE AND STOP FOR 2" P IDLER SPROCKET FOR 2" P EARLY STYLE FOR 2" P FOR 3" P FOR 3" P REF. NO. 5 FOR 3" P FOR 3" P

FOR 3" P SLIDE AND STOP FOR 3" P IDLER SPROCKET EARLY STYLE NON-SELF TAPPING SELF-TAPPING

NOT SHOWN:

FOOTNOTES:

1. THIS 9/32" DIRT SHIELD IS INCLUDED WITH SPROCKET AND IS USED WHEN SPROCKET IS BEING USED IN SLIDE STOP. 2. THIS 25/32" DIRT SHIELD IS NOT INCLUDED WITH SPROCKET PARTS ASSEMBLY. REPLACE SHIELD THAT COMES WITH SPROCKET PARTS ASSEMBLY WITH THIS SHIELD IF SPROCKET IS USED IN BOOM.

NOTE:

08

ID0084614

32

OUT BOARD PIVOT SUPPORT H515

9 1

9

6

9 3 8

9

7 7

9

4 5 2

02

ID0151069

33

OUT BOARD PIVOT SUPPORT H515

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

300-1741 300-1738 300-1740 300-1379 107-008 300-1887 115-891 300-1759 107-010

QTY

1 1 1 1 6 1 2 1 8

DESCRIPTION

REMARKS

END PLATE OUTBOARD PIVOT SUPPORT WEAR RING BASE WEAR RING HOUSING FLG LK SCREW (M12-1.75 X 50MM) SUPPORT CAP NYLON WASHER (4.920") PIVOT WEAR STRIP FLG LK SCREW (M12-1.75 X 30MM)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0151069

34

TDM SENSOR MOUNT H515/H813

2

1

2

1

03

ID0021773

35

TDM SENSOR MOUNT H515/H813 REF PART NO. NUMBER

QTY

1 2

2 TDM BOOM SENSOR 2 SCREW #10-24 X 2 1/4" SOC HEAD

220-556 107-895

DESCRIPTION

REMARKS

USE LOCTITE 401 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

1. ITEMS 1&2 ARE IN KIT 604-997.

03

ID0021773

36

COUNTERWEIGHT KIT

3

2 1 2

3 2 2 1

04

4 4

ID0021803

37

COUNTERWEIGHT KIT REF PART NO. NUMBER

1 2 3 4

105-370 105-355 105-357 325-668

QTY

DESCRIPTION

2 BOLT (5/8-NC X 5-1/2", GD8 4 WASHER (3/4") 2 LOCKNUT (5/8-NC) 2 COUNTERWEIGHT PLATE

REMARKS

SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ITEMS 1 THRU 4 ARE IN KIT #104-169 AND ARE REQUIRED FOR THE MANUAL SLIDE OPTION WHEN THE TRACTOR IS EQUIPPED WITH A BACKHOE. KIT #104-082 WAS SUPERCEDED BY #104-169.

2. WEIGHT KIT IS TO BE MOUNTED SIDE OPPOSITE OF OFFSET DIGGING.

NOTE:

04

ID0021803

38

NOTES:

ID0134963

39

HYDRAULICS

ID0135071

40

LIFT HYDRAULICS H515

14 13

1 11

10 12 6

5

7 4

2 8

3

8

9

06

ID0014764

41

LIFT HYDRAULICS H515

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 1 1 1 1 1 1 2 1 1 1 1 1 1

159-631 153-799 153-800 151-047 154-322 154-261 117-323 154-276 117-189 154-279 154-264 154-374 159-651 116-941

DESCRIPTION

HYD CONTROL VALVE (2-SPOOL) HOSE (04OFX90S-38"-5000) HOSE (04OFX90S-42"-5000) CYL (3.5 X 2.00 X 12.0) CONNECTOR (08O-10S90) CONNECTOR (04O-08S) ABRASION SLEEVE (1.25" X 37") CONNECTOR (04O-08S90) ABRASION SLEEVE (1.25" X 44") CONNECTOR (08O-10S) CONNECTOR (08O-10S45) CONN (04O-08S, .062 ORF) HYD CONTROL VALVE (1-SPOOL) HANDLE (3/8-NC, GREEN)

REMARKS

USED FOR HYDRAULIC SLIDE OPTION

POWER BEYOND

RETURN PRESSURE USED FOR MANUAL SLIDE OPTION ONE HANDLE USED ON EITHER VALVE

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0014764

42

DRIVE HYDRAULICS H515/H813

10

12

14

13

6

9

16 7

8

11

17 4

5 15 1 3

08

2

ID0015388

43

DRIVE HYDRAULICS H515/H813 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

4 1 1 4 1 1 2 1 1 1 2 1 1 1 1 2 1

106-398 159-563 159-590 106-340 154-283 154-396 154-371 154-290 153-249 115-789 110-220 154-885 154-878 154-677 159-562 514-242 149-130

DESCRIPTION

WASHER (M16, HARDENED) HYDRAULIC MOTOR HYDRAULIC MOTOR SCREW (M16-2.00 X 50MM) CONNECTOR (06S-08O45) BK CONNECTOR (08O-08O90BK) CONNECTOR (12S-16O45) UNION (16O-16OFX90) CONNECTOR (16O-16OFX45) ABRASION SLEEVE (3.66" X 54") MACH BUSHING (1-1/2", 14GA) HOSE (16OFX-62"-5000) HOSE (16OFX45-60"-4000) HOSE (08OFX-62"-3000) HYDRAULIC MOTOR BK CONNECTOR (16O-16O45BK) O-RING (356 D70)

REMARKS

LOW SPEED, SEE FOOTNOTE 2,4,5 HIGH SPEED, SEE FOOTNOTE 3,4,5 LOCTITE 271 OR EQUIVALENT

MID SPEED, SEE FOOTNOTE 1,4,5

NOT SHOWN:

FOOTNOTES:

1. SUPERCEDED BY 150-1038 2. SUPERCEDED BY 150-1039 3. SUPERCEDED BY 150-1040 4. SEAL KIT # 150-1041, FOR HYD MOTORS: 150-1038, 150-1039, 150-1040 5. APPLY COUPLING GREASE CMW P/N 256-648 TO SHAFT SPLINES BEFORE ASSEMBLY (TEXACO P/N 221912)

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS. 2. ITEMS 7, 8, 9 & 16 ARE IN MOTOR KIT 604-952, ITEMS 8, 9, 14 & 16 ARE IN MOTOR KIT 604-953, ITEMS 8, 9, 15, & 16 ARE IN MOTOR KIT 604-954.

3. SEAL KIT# 191-373 USED IN ITEMS 159-562, 159-563, 159-950.

08

ID0015388

44

SLIDE HYDRAULICS H515/H813

11

1

8

3 7 2 5 10

6

9

2

9 4

06

ID0014763

45

SLIDE HYDRAULICS H515/H813 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 1 1 1 1 1 2 1 2 1 1

159-631 154-706 154-726 151-090 117-566 117-214 154-261 106-381 154-226 110-030 116-941

DESCRIPTION

REMARKS

HYD CONTROL VALVE (2-SPOOL) HOSE (04OFX90S-40"-3000) HOSE (04OFX90-15"-3000) CYL (2.5 X 1.50 X 24.0) ABRASION SLEEVE (1.25" X 11") ABRASION SLEEVE (1.25" X 40") CONNECTOR (04O-08S) FLG LK SCREW (M8-1.25 X 25MM) CONNECTOR (04O-06S90) CABLE TIE (1/16" TO 4") HANDLE (3/8-NC, GREEN)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT O-RINGS.

06

ID0014763

46

HYDRAULIC CYLINDER 3.5" X 2" X 12"

2

1 3 4 5 6

7

8

03

ID0022857

47

HYDRAULIC CYLINDER 3.5" X 2" X 12" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

151-047 190-175 149-302 150-297 106-145 106-144 150-992 150-759 150-429

NOT SHOWN: 259-040 259-239 259-244 259-245 259-188

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1-8

1 1 1 1 1 1 1 1

HYDRAULIC CYLINDER(3.5" X 2" X 12") SEAL REPAIR KIT (3.5" X 2") LOCK RING (3.5") CYLINDER BARREL BOLT (1-NC X 2-1/4",GD 8) WASHER (1") CYLINDER PISTON CYLINDER HEAD CYLINDER ROD

SEE FOOTNOTE 1 INCLUDES MOLDED-ON WEAR RING

U-SEAL INSTALLER (1.5" - UP) WIPER/SEAL INSTALLER (2") PISTON SEAL INSTALLER (3.5") PISTON INSTALLER (3.5") CYL HEAD SPANNER - TWO PIN

NOT SHOWN:

FOOTNOTES:

1. APPLY LOCTITE 271 OR 277. TORQUE TO 630 - 700 FT-LBS (855 - 950 N.M.)

NOTE:

03

ID0022857

48

49

50

VALVE SERVICE PARTS

6

159-631

O U T

I N

1 7 9

10 2

INLET R

OUTLET

9 P 3 PB 4 5 9 STANDARD

NOTE: BEFORE REASSEMBLY OF VALVE SECTIONS, REMOVE O-RINGS, DRY THOROUGHLY (INCLUDING VALVE SETION) AND REPLACE.

01

WORKPORT RELIEF 500-1466 500PSI 500-1467 1500PSI 500-894 3000PSI 500-329 4800PSI ANTI-CAV 499-401 2650PSI 500-1468 3000PSI MAIN RELIEF 500-381 2500PSI 500-927 2250PSI

ID0286150

51

VALVE SERVICE PARTS 159-631

01

TRENCH CLEANER

1

2

499-325

LIFT

499-326

VALVE 159-631

1 2 3 4 5 6 7 8 9 10

159-631 500-1140 155-179 191-157 499-029 191-154 500-926 502-106 599-278 506-1040 191-151

1 1 1 1 4 2 3 2 1 1 4

HYD CONTROL VALVE (2-SPOOL) V10 HANDLE KIT W/O KNOB SAE #10 PORT PLUG POWER BEYOND SLEEVE LOCK OUT CARTRIDGE SPOOL POSITIONER KIT SECTIONAL SEAL KIT EXTENDED SPOOL CLEVIS NR PLUG KIT V10 TIE ROD STUD KIT (1-SPOOL) SPOOL LIP SEAL KIT

SECTION 1 W/O KNOB

TORQUE TO 12-14 FT LBS

ID0286150

52

NOTES:

ID0134963

53

ACCESSORIES

54

AUGER

H314, H514, H515, H813, H853, H553 19

9

3

15 11

5 17

4

14 18

1 7 13

2

1 6

6 18

1

14

13 12

1

17

OPTION

2 15

16

10

8

08

ID0025107

55

AUGER

H314, H514, H515, H813, H853, H553 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

106-685 8 106-632 4 105-391 AR 105-953 AR 115-001 AR 125-620 2 142-031 1 142-038 1 145-071 1 145-109 1 145-110 1 145-244 1 145-245 1 145-290 2 145-298 2 143-021 2 184-189 2 184-188 1 106-594 4 184-076 4 145-070 1

NOT SHOWN: 181-831

1

DESCRIPTION

LOCKNUT (M12-1.75, PRV TRQ, 1O.9) FLG LK SCR (M12-1.75 X 35mm,SER) BOLT (3/4-NC X 4-1/2") LOCKNUT (3/4-NC) ZERK (02N) FLANGE BEARING (1.750", 4-BLT) AUGER SPROCKET (2.000" A14) AUGER SPROCKET (3.067" B10) LEFT AUGER RIGHT AUGER LEFT AUGER DOUBLE AUGER SHAFT SINGLE AUGER SHAFT BEARING PLATE AUGER BEARING PLATE ZERK GUARD SPACER (1.6") SPACER (2.9") SCREW (M12-1.75 X 60mm) GUARD BUSHING (.562") RIGHT AUGER

REPLACEMENT SLEEVE (6.000")

REMARKS

2P 3P LONG, SEE FOOTNOTES 2 & 3 SHORT, SEE FOOTNOTES 2 & 3 SHORT, SEE FOOTNOTES 2 & 3 SEE FOOTNOTE 2 2P 3P

SEE FOOTNOTE 2

LONG, SEE FOOTNOTE 2 & 3

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1-THE REPLACEMENT SLEEVE IS USED WHEN A DOUBLE AUGER SHAFT IS USED AS A SINGLE AUGER SET-UP. 2-TO BE USED WHEN OPERATING ATTACHMENT IN THE FULL SIDE POSITION, WITH THE SINGLE AUGER. 3-TO BE USED WHEN OPERATING ATTACHMENT IN MID POSITION, WITH LARGER BOOMS.

NOTE:

08

ID0025107

56

ROLLER BOOM 2P

HIGH HEADSHAFT H300/H313/H400/M500/H552/H514/H515/H553

12

3 1 12

7 6

11 10

4 9

2 9 5 8 11

ID0025105

57

ROLLER BOOM 2P

HIGH HEADSHAFT H300/H313/H400/M500/H552/H514/H515/H553 REF PART NO. NUMBER

QTY

141-491 143-050 143-060 143-051 143-061 141-488 142-751 151-053 180-448 115-003 115-165 125-209 115-165 115-019 105-313 180-062 115-276 159-093 115-001

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

1 1 1 1 1 1

1 1 1 1 2 1 1 2

DESCRIPTION

REMARKS

BOOM ASSEMBLY 42" LT ROLLER BOOM (2.000"P) 48" LT ROLLER BOOM (2.000"P) 3' BOOM (2.000"P, 47.21") BOOM (59.21") 2P-5FT BOOM LT ROLLER (2.000"P, 14.5") CYL (1.5" X 1.5" X 8.375") IDLER SHAFT (1.25" X 3.50") ZERK (1/4-NF, STR) PLUG (08N, SOC) TAPERED BEARING/RACE (1.250") PLUG (08N, SOC) ZERK (02N) IDLER NUT (1-1/4-NF) DIRT SHIELD REDUCER (16N-08NF) RELIEF VALVE (5/8-NF, 02N) ZERK (02N)

INCL REF NO.'S 1 THRU 12, USES 108 P INCL REF NO.'S 1 THRU 12, USES 84 P INCL REF NO.'S 1 THRU 12, USES 96 P

INCL'S REF NO. 5 AND 9

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO REPLACEMENT DIAGRAM 052-519

NOTE:

11

ID0025105

58

ROLLER BOOM 3P

H515/H516/H553/H813/H853

2 3

1 2 12 7

15

9

11

19

10

5

2 14

13 8

6 15 4

4

16

16

8

5

13

18 17

19 9

02

ID0273651

59

ROLLER BOOM 3P

H515/H516/H553/H813/H853 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

143-120 143-130 143-358 140-1225 190-183 143-102 1 143-101 1 143-347 1 140-1210 1 115-001 3 151-053 1 115-470 2 125-216 2 110-220 AR 115-019 1 145-589 2 155-852 2 115-151 1 159-093 1 180-441 1 184-067 2 105-377 1 115-152 2 125-265 2 142-756 1 181-697 1 181-699 2

DESCRIPTION

REMARKS

LTR WEAR BAR BOOM (36" 3P) LTR WEAR BAR BOOM (48" 3P) LTR NON-WEAR BAR BOOM (48" 3P) LTR WEAR BAR BOOM (60" 3P) BEARING/SEAL REPAIR KIT BOOM 3P 3' BOOM (3P, 4') BOOM (3P, 4') 3P 5FT BOOM ZERK (O2N) CYL (1.5" X 1.5" X 8.375") INTERNAL SNAP RING (3.250") TAPERED RACE (3.265") MACH BUSHING (1-1/2", 14GA) ZERK (02N) SPACER EXTERNAL SEAL (2.250") REDUCER (16N-12NF) RELIEF VALVE (5/8-NF, 02N) IDLER SHAFT (1.500" X 4.375") SEAL SPACER JAM NUT (1-1/2-NF) PLUG (12N, SQ FM) TAPERED BEARING (1.500") LT ROLLER (3.067"C17.2") BEARING SPACER SEAL SLEEVE

INCL REF NO.'S 1 - 19, USES 52 P INCL REF NO.'S 1 - 19, USES 62 P INCL REF NO.'S 1 - 7, AND 9 - 19, USES 62 P INCL REF NO.'S 1 - 19, USES 72 P, SEE FOOTNOTE 1 INCL REF NO.'S 4, 5, 8, 9, 16, 18, & 19

NON-WEAR BAR SEE FOOTNOTE 1

DO NOT INSTALL ON THE 143-358 BOOM

NOT SHOWN:

FOOTNOTES:

1. THE H515, H516, H553, H813, AND H853 UNITS USE THE 5' BOOM, 140-1210, (ASSEMBLY 140-1225). PREVIOUS UNITS USE THE 5' BOOM, 143-370, (ASSEMBLY 143-375).

NOTE:

02

ID0273651

60

61

62

BOOM

1 4

2

3

01

ID0138873

63

BOOM REF PART NO. NUMBER

1.

2.

3.

4.

140-124 140-125 140-330 140-126 140-129 140-765 140-766 140-758 140-751 105-367 105-419 140-114 140-267 140-121 140-115 140-120 140-328 140-116

QTY

2 2 1 2 1 2 1 1 1 2 2 1 2 1 1

DESCRIPTION

BOOM PARTS ASS'Y (42.8 2P) BOOM PARTS ASS'Y (58.8 2P) BOOM PARTS ASS'Y (70.9 2P) BOOM PARTS ASS'Y (83.0 2P) BOOM PARTS ASS'Y (83.0 3P) SLIDE AND STOP SLIDE AND STOP SIDE PLATE SLIDE AND STOP SLIDE PLATE LOCKNUT (1-NC) BOLT (1-NC X 4") BOOM (44") SIDE PLATE ROCK GUARD BOOM (60.5") SIDE PLATE BOOM (70-7/8") BOOM (83")

REMARKS

FOR 2" P FOR 3" P

WELD-ON WELD-ON WELD-ON

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0138873

64

TRENCH CLEANER

2

16 16

17

9 8

15 9

18

17 17 10

1 17

11

19 4 14 13

6

3

5 7

12

04

ID0012405

65

TRENCH CLEANER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 CLEANER 1 CARRIAGE 1 LOWER CLEANER FLAP 1 LOWER CLEANER 1 BOLT PLATE 4 SCREW (M8-1.25 X 60MM) 1 SPOILS FLAP (5") 1 LOCKNUT (1/2-NC) 2 WASHER (1/2") 2 LOCKNUT (5/8-NC) 2 BOLT (5/8-NC X 3-1/2") 9 LOCKNUT (M8-1.25, NLK) 2 SCREW (M8-1.25 X 50MM) 3 SCREW (M8-1.25 X 35MM) 2 PIN 4 KLIP RING (1.250") 4 SPRING BUSHING (.500) 1 BOLT (1/2-NC X 7.00", GD5) 5 WASHER (5/16")

141-765 329-870 118-367 325-615 325-660 106-570 118-177 105-065 105-071 105-357 106-212 107-096 106-329 106-267 177-183 115-483 105-1031 105-1030 105-117

DESCRIPTION

REMARKS

118-374 (6") 118-375 (7") SEE FOOTNOTE 1

118-178 (6") 118-179 (7") SEE FOOTNOTE 1

NOT SHOWN:

104-055

TRENCH CLEANER KIT

INCL. REF #'S 1-20

FOOTNOTES:

1- KIT #'S 191-465 (5") 191-466 (6") 191-467 (7")

NOTE:

04

ID0012405

66

PERSONNEL RESTRAINT 2P

7

OPTION 6 2

4

8

5

1 8 3

01

ID0139700

67

PERSONNEL RESTRAINT 2P REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

105-386 106-480 106-442 105-994 105-340 106-851 106-191 107-337 107-720 141-268 141-274 141-354 141-350 141-276 141-371 141-373 141-277 141-372 141-374 141-280 106-949

QTY

2 2 4 4 4 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 4

DESCRIPTION

BOLT (5/8-NC X 4-1/2") SCREW (M16-2.00 X 110mm, 10.9) FLG LOCKNUT (M16-2.00, PRV TRQ) FLG LOCKNUT (5/8-NC) FLG LOCKNUT (3/4-NC) LOCKNUT (M18-2.5) BOLT (5/8-NC X 6", GD8) SCREW (M16-2.00 X 150mm, 10.9) SCREW (M18-2.5 X 160mm, 10.9) RESTRAINT BAR (46", 2P) RESTRAINT BAR (56", 2P) RESTRAINT BAR (69", 2P) RESTRAINT BAR (80.5", 2P) LEFT MOUNT BRACKET LEFT MOUNT BRACKET (12") LEFT MOUNT BRACKET (16") RIGHT MOUNT BRACKET RIGHT MOUNT BRACKET (12") RIGHT MOUNT BRACKET (16") SUPPORT SPACER WASHER (3/4", HARDENED)

REMARKS

H313, H314, H514 H313, H314, H514 (2) M552 LOWER MOUNT BRACKET ONLY; TORQUE TO 650 FT-LBS H514 LOWER MOUNTING BOLTS H313, H314 H514, SEE FOOTNOTE 2 ROLLER BOOM ROLLER BOOM STANDARD BOOM "& 5'-50K ROLLER BOOM" STANDARD BOOM 3610 3610 3610 3610 SEE FOOTNOTE 1 H514, SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. WHEN H312 OR H314 ATTACHMENT IS USED IN AN OFFSET POSITION THE RIGHT MOINT BRACKET WILL BE REPLACED BY REF. NO. 7 (41-280) SUPPORT SPACER 2. EARLY PRODUCTION UNITS USED 107-688 WITH TWO HARDENED WASHERS. CURRENT PRODUCTION UNITS USE 107-720 WITH FOUR HARDENED WASHERS

NOTE:

01

ID0139700

68

PERSONNEL RESTRAINT 3P

10 9

8 5

2 7

1 6 4

A

3

809-407

69

PERSONNEL RESTRAINT 3P

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

106-633 106-356 106-949 107-720 106-851 323-652 323-653 141-040 141-041 141-043

QTY

4 4 2 2 2 1 1 1 1 1

DESCRIPTION

BOLT (M20-2.50 X 130MM) FLG NUT (M20-2.50, 10.9) WASHER (3/4", HARDENED) SCREW (M18-2.5 X 160MM, 10.9) LOCKNUT (M18-2.5) LEFT RESTRAINT BRACKET (3P) RIGHT RESTRAINT BRACKET (3P) RESTRAINT BAR (60.0", 3P) RESTRAINT BAR (68.0") 3P RESTRAINT BAR (81.0", 3P)

REMARKS

TORQUE TO 250 FT-LB

FOOTNOTES

NOTE:

A

809-407

70

TRENCH CLEANER 2P

17

16

12 6

14 1

9

5

2

6 13 15

3 4 3 8 10

18

11

3

7

02

ID0139175

71

TRENCH CLEANER 2P

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

100-150 100-151 105-065 105-071 183-179 105-279 105-386 106-191 106-480 105-994 105-340 106-442 106-851 106-191 105-464 107-337 107-720 115-503 115-602 117-008 141-109 141-215 141-134 141-135 141-136 141-137 141-209 141-101 141-211 141-132 141-270 143-149 141-346 141-272 143-151 141-347 141-349 141-276 141-371 141-373 141-277 141-372 141-374 141-280 106-949

QTY

3 2 4 2 2 2 2 4 2 4 2 2 2 2 2 8 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 4

DESCRIPTION

MECH CLEANER CONV KIT (ROLLER BOOM) MECH CLEANER CONV KIT (STD BOOM) LOCKNUT (1/2-NC) WASHER (1/2") PIN CARRIAGE BOLT (1/2-NC X 3") BOLT (5/8-NC X 4-1/2") BOLT (5/8-NC X 6", GD8) SCREW (M16-2.0 X 110mm, 10.9) FLG LOCKNUT (5/8-NC) FLG LOCKNUT (3/4-NC) FLG LOCKNUT (M16-2.00,PRV TRQ) LOCKNUT (M18-2.5) BOLT (5/8-NC X 6", GD8) BOLT (3/4-NC X 7", GD8) SCREW (M16-2.00 X 150mm, 10.9) SCREW (M18-2.5 X 160mm, 10.9) KLIP RING (3/4") EXTENSION SPRING EXTENSION SPRING (7.250") REAR LINK CLEANER SHOE 4" CLEANER SHOE 6" CLEANER SHOE 8" CLEANER SHOE 10" CLEANER SHOE 12" SHOE BEAM (LTS) SHOE BEAM (STD) FRONT LINK FRONT LINK 3' LOWER CLEANER BAR (2.000" P) 3' LOWER CLEANER BAR (2.000" P) 3' LOWER CLEANER BAR (2.000" P) 4' LOWER CLEANER BAR (2.000" P) 4' LOWER CLEANER BAR (2.000" P) 4' LOWER CLEANER BAR (2.000" P) 5' LOWER CLEANER BAR (2.000" P) LEFT MOUNT BRACKET LEFT MOUNT BRACKET (12") LEFT MOUNT BRACKET (16") RIGHT MOUNT BRACKET RIGHT MOUNT BRACKET (12") RIGHT MOUNT BRACKET (16") SUPPORT SPACER WASHER (3/4", HARDENED)

REMARKS

INCL REF NO'S 1-4,8-10,12,13 & DECAL; SEE F/N 1

M552 H313, H314, H514 M552 LOWER MOUNT BRACKET ONLY; TORQUE TO 650 FT-LBS H313, H314, H514 (2) H514 LOWER MOUNTING BOLTS M552 H313, H314 H514, SEE FOOTNOTE 4 EARLY STYLE

ROLLER BOOMS STANDARD BOOMS ROLLER BOOMS STANDARD BOOMS ROLLER BOOMS; SEE FOOTNOTE 3 ROLLER BOOMS; SEE FOOTNOTE 2 STANDARD BOOM; SEE FOOTNOTE 2 ROLLER BOOMS; SEE FOOTNOTE 3 ROLLER BOOMS; SEE FOOTNOTE 2 STANDARD BOOM; SEE FOOTNOTE 2 STANDARD BOOM; SEE FOOTNOTE 2 3610 3610 3610 3610 M552 H514, SEE FOOTNOTE 4

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 050-926 2. H311 BEGINS WITH S/N 8K0126 H411 BEGINS WITH S/N 3M0693 H313 3. H312, H412, H314, H514, H450, H552, M552 4. EARLY PRODUCTION UNITS USED 107-688 WITH TWO HARDENED WASHERS. CURRENT PRODUCTION UNITS USE 107-720 WITH FOUR HARDENED WASHERS NOTE:

02

ID0139175

72

TRENCH CLEANER 3P

17

9

17

5

6

7 8 4 13 16 2 18

9

3 12

1 10

12

15

14 11

08

ID0109686

73

TRENCH CLEANER 3P REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

100-129 105-047 105-052 105-118 105-320 105-338 183-057 181-216 105-502 110-128 116-033 116-034 116-035 116-036 140-952 141-661 141-052 143-148 141-348 141-053 143-147 141-353 141-351 140-975 140-976 140-977 180-573 140-955 141-662 180-559

QTY

6 6 6 2 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CLEANER SHOE & SLIDE KIT LOCKNUT (3/8-NC) BOLT (3/8-NC X 1-1/4") WASHER (3/8") BOLT (3/4-NV X 2-1/4") LOCKNUT (3/4-NC) SLIDE LOCK PIN ROLLER COTTER PIN (3/16" X 2") SPRING CLIP PIN (5/32" X 1") SHOE FACING (6") SHOE FACING (8") SHOE FACING (10") SHOE FACING (12") CLEANER SHOE CLEANER SHOE CLEANER SHOE (44") 3P, 3' CLEANER BAR 3P, 3' CLAENER BAR CLEANER BAR 3P, 4' CLEANER BAR 3P, 4' CLEANER BAR 3P, 5' CLEANER BAR SHOE FACING 8" SHOE FACING 10" SHOE FACING 12" PIN CLEANER SHOE SLIDE CLEANER SHOE SLIDE PULL OIN (1" X 4.625")

INCLUDES REF NO.'S 1-9 & 16-18. SEE FOOTNOTE 1

OBSOLETE FOR 3' ROLLER BOOM, SEE FOOTNOTE 3.

FOR 3' ROLLER BOOM, SEE FOOTNOTE 2, OBSOLETE FOR 3' STD BOOM, SEE FOOTNOTE 2.

FOR 4' ROLLER BOOM, SEE FOOTNOTE 3 & 5.

FOR 4' ROLLER BOOM, SEE FOOTNOTE 2.

FOR 4' STD BOOM, SEE FOOTNOTE 2.

SEE FOOTNOTE 4

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 050-066 2. H411 3. H412, H514, M552 4. FOR 5' STD BOOM, SEE FOOTNOTE 2; FOR 5' ROLLER BOOM, SEE FOOTNOTE 3 5. H552 NOTE: THE ONLY 3P BOOM THAT CAN BE MOUNTED ON THE H552 IS THE 4' LTR NON-WEARBAR BOOM (143-358) NOTE:

08

ID0109686

74

75

76

DIG CHAIN 2P50K2PS RR

5 10 9 7

12

8

11

2 4

13 3

14 1

6

16 15

05

ID0093102

77

DIG CHAIN 2P50K2PS RR REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-043 AR BOLT (1/2-NC X 1-1/4") 105-066 AR BOLT (1/2-NC X 1-3/4") 105-136 AR BOLT (1/2-NC X 3-1/2", GD8) 105-111 AR BOLT (1/2-NC X 4") 2. 105-065 AR LOCKNUT (1/2-NC) 3. 135-351 AR DIG CHAIN PIN (50K) 4. 135-358 AR LOCK KEY (3/32" X 1/2") 5. 135-952 AR CHAIN SPACER 6. 135-964 AR TOOTH SPACER (1/4") 7. 136-135 AR LEFT DIGGING TOOTH-CUP 135-1233 AR DURATOOTH, LEFT 1/4 50K 135-1234 AR DURATOOTH C2X, LEFT 1/4 50K 8. 136-136 AR RIGHT DIGGING TOOTH-CUP 135-1236 AR DURATOOTH, RIGHT 1/4 50K 135-1237 AR DURATOOTH C2X, RIGHT 1/4 50K 9. 136-137 AR L.H. 2.000 VEE 10. 136-138 AR R.H. 2.000 VEE 11. 138-203 AR ROLLER LINK (50K) 12. 138-215 AR 12' DIG CHAIN (2 P) 138-216 AR 4' DIG CHAIN (4 P) 138-217 AR 2' DIG CHAIN (2 P) 138-218 AR 11'4" CHAIN (68 P) 138-219 AR 2'8" DIG CHAIN (6 P) 13. 138-352 AR TOOTH SIDEBAR 138-370 AR MASTER LINK KIT-TOOTH(50K) 14. 138-353 AR TOOTH SIDEBAR-HEAD (50K) 138-370 AR MASTER LINK KIT-TOOTH (50K) 15. 136-031 AR CHAIN SPACER (.650") 16. 136-032 AR CHAIN SPACER (1.200")

REMARKS

OBSOLETE

OBSOLETE

OBSOLETE OBSOLETE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH KEY SIDE INCL REF NO'S 3,4,13, AND 14 HEAD SIDE INCL REF NO'S 3,4,13, AND 14

NOT SHOWN: 259-140 CHAIN JAWS (1-1/8" DRIVE)

NOT SHOWN:

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

NOTE:

05

ID0093102

78

DIG CHAIN 2P50K4PS RR 4 PITCH SPACING-RAISED RIVET

10

9 6

18 11 2

7

5

16

1 8

17

15 13

14 12 4

3

03

ID0139093

79

DIG CHAIN 2P50K4PS RR 4 PITCH SPACING-RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

105-043 AR 105-066 AR 105-067 AR 105-082 AR 105-229 AR 105-065 AR 135-351 AR 135-358 AR 135-964 AR 135-952 AR 135-912 AR 135-950 AR 135-913 AR 135-914 AR 135-924 AR 135-1233 AR 135-1234 AR 135-925 AR 135-1236 AR 135-1237 AR 136-137 AR 136-138 AR 138-203 AR 138-210 AR 138-211 AR 138-212 AR 138-213 AR 138-214 AR 138-370 AR 138-380 AR 136-031 AR 136-032 AR 105-002 AR 105-076 AR 105-111 AR 105-275 AR

DESCRIPTION

BOLT (1/2-NC 1-1/4") BOLT (1/2-NC X 1-3/4") BOLT (1/2-NC X 2-3/4") BOLT (1/2-NC X 2-1/2") BOLT (1/2-NC X 2") LOCKNUT (1/2-NC) DIG CHAIN PIN (50K) LOCK KEY (3/32" X 1/2") TOOTH SPACER (1/4") CHAIN SPACER TOOTH ADAPTER (8") TOOTH ADAPTER (10") TOOTH ADAPTER (12") TOOTH ADAPTER (16") LEFT DIGGING TOOTH DURATOOTH, LEFT 1/4 50K DURATOOTH C2X, LEFT 1/4 50K RIGHT DIGGING TOOTH DURATOOTH, RIGHT 1/4 50K DURATOOTH C2X, RIGHT 1/4 50K LH 2.000 VEE TEETH RH 2.000 VEE TEETH ROLLER LINK (50K) DIG CHAIN - 4P (2' 0") DIG CHAIN - 4P (2' 8") DIG CHAIN - 4P (4' 0") DIG CHAIN - 4P (11' 4") DIG CHAIN - 4P (12' 0") MASTER LINK KIT-TOOTH (50K) MASTER LINK KIT-TOOTH (50K) CHAIN SPACER (.650") CHAIN SPACER (1.200") BOLT (1/2-NC 2-1/4") BOLT (1/2-NC X 3") BOLT (1/2-NC X 4") BOLT (1/2-NC X 6")

REMARKS

OBSOLETE

OBSOLETE

OBSOLETE OBSOLETE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH INCL REF NO'S 3, 4 AND 15

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0139093

80

DIGGING CHAIN (2"P - 50,000 LB)

ALTERNATE SIDEBAR SPACING-RAISED RIVET

7 6

2

11 8

5

1 5

9 10

13 4 12

3

07

ID0093099

81

DIGGING CHAIN (2"P - 50,000 LB)

ALTERNATE SIDEBAR SPACING-RAISED RIVET REF PART NO. NUMBER

1.

QTY

DESCRIPTION

105-043 AR BOLT (1/2-NC X 1-1/4") 105-066 AR BOLT (1/2-NC X 1-3/4") 105-065 AR LOCKNUT (1/2-NC) 135-351 AR DIG CHAIN PIN (50K) 135-358 AR LOCK KEY (3/32" X 1/2") 135-964 AR TOOTH SPACER (1/4") 135-924 AR LEFT CUP TOOTH 135-1233 AR DURATOOTH LEFT 1/4 50K 135-1234 AR DURATOOTH C2X LEFT 1/4 50K 135-925 AR RIGHT CUP TOOTH 135-1236 AR DURATOOTH RIGHT 1/4 50K 135-1237 AR DURATOOTH CSX RIGHT 1/4 50K 136-137 AR LEFT TOUGH TOOTH 90 136-138 AR RIGHT TOUGH TOOTH 90 138-203 AR ROLLER LINK (50K) 138-279 AR 2' CHAIN (12 P) 138-278 AR 2' 8" CHAIN (16 P) 138-280 AR 4' CHAIN (24 P) 138-281 AR 12' CHAIN (72 P) 138-352 AR TOOTH SIDEBAR 138-370 AR TOOTH SIDEBAR 138-355 AR PLAIN SIDEBAR 138-380 AR PLAIN SIDEBAR

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

REMARKS

USE WITH REF NO 5, TOOTH SPACER (135-964)

OBSOLETE OBSOLETE OBSOLETE OBSOLETE LESS TEETH LESS TEETH LESS TEETH LESS TEETH KEY SIDE HEAD SIDE

NOT SHOWN:

259-140

CHAIN JAWS (1-1/8" DRIVE)

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (050-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

07

ID0093099

82

ALLIGATOR CHAIN 2.000" PITCH - 50,000 LB RAISED RIVET

20

17

12

16

14 13

11 13

18 15

14 19

14 13

3

14 4

1

13

5

2 8

10

6

9 7

04

ID0129160

83

ALLIGATOR CHAIN 2.000" PITCH - 50,000 LB

RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

105-065 AR 105-076 AR 105-110 AR 105-111 AR 138-203 AR 138-215 AR 138-216 AR 138-217 AR 138-218 AR 138-219 AR 135-351 AR 138-352 AR 138-370 AR 138-353 AR 138-370 AR 135-358 AR 135-952 AR 136-100 AR 136-101 AR 136-102 AR 136-036 AR 136-037 AR 136-038 AR 136-039 AR 136-040 AR 136-041 AR 136-043 AR 136-008 AR

DESCRIPTION

LOCKNUT (1/2-NC) BOLT (1/2-NC X 3") BOLT (1/2-NC X 4-1/2") BOLT (1/2-NC X 4") ROLLER LINK (50K) 12' DIG CHAIN (2P) 4' DIG CHAIN (2P) 2' DIG CHAIN (2P) 11' 4" DIG CHAIN (2P) 2' 8" DIG CHAIN (2P) DIG CHAIN PIN (50K) TOOTH SIDEBAR-KEY (50K) MASTER LINK-TOOTH (50K) TOOTH SIDEBAR-HEAD (50K) MASTER LINK-TOOTH (50K) LOCK KEY (3/32" X 1/2") CHAIN SPACER CAP BIT INSERT BIT INSERT BIT BIT ADAPTER BIT ADAPTER BIT ADAPTER BIT ADAPTER BIT ADAPTER BIT ADAPTER SPACER RETAINER RING

REMARKS

LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS

INCL REF NO. 7-8 INCL REF NO. 7-8 USED WITH ONE OR TWO ADAPTERS ON OUTSIDE INCL REF NO. 20 INCL REF NO. 20 INCL REF NO. 20 FOR SINGLE LEFT OR RIGHT INSIDE OR OUTSIDE FOR SINGLE LEFT OR RIGHT INSIDE OR OUTSIDE FOR LEFT OUTSIDE FOR RIGHT OUTSIDE FOR RIGHT OUTSIDE FOR LEFT OUTSIDE USED WITH ADAPTER INSIDE

NOT SHOWN:

259-001 259-002 259-150 259-140 135-957

BIT PULLER - HAMMER BIT PULLER - SLIDE HAMMER BIT PUNCH - SLIDE HAMMER CHAIN JAWS (1-1/8" DRIVE) BIT BLOCK

FOR REF NO'S 13 - 18

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

04

ID0129160

84

85

86

87

88

DIGGING CHAIN 3.067" P - 70,000 LB

8 10 7

6

9

4 5

15

12

1 13 3 14

11

2 6

04

ID0093092

89

DIGGING CHAIN 3.067" P - 70,000 LB REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

DESCRIPTION

105-372 AR LOCKNUT (3/4-NC) 105-499 AR BOLT (3/4-NC X 1-3/4") 105-466 AR BOLT (3/4-NC X 2-1/2") 105-339 AR BOLT (3/4-NC X 2-3/4") 105-321 AR BOLT (3/4-NC X 3") 105-365 AR BOLT (3/4-NC X 4") 106-086 AR BOLT (3/4-NC X 4-1/4") 105-383 AR BOLT (3/4-NC X 6") 135-402 AR LOCK KEY (5/16" X 3/4") 135-910 AR LEFT CUP TOOTH 135-1239 AR DURATOOTH, LEFT 3/8 70-110K 135-1240 AR DURATOOTH C2X, LEFT 3/8 70-110K 135-911 AR RIGHT CUP TOOTH 135-1242 AR DURATOOTH, RIGHT 3/8 70-110K 135-1243 AR DURATOOTH C2X, RIGHT 3/8 70-110K 135-921 AR TOOTH SPACER (3/8") 136-070 AR TOOTH SPACER (1/2") 135-960 AR SPACER (1/8") 135-961 AR CHAIN SPACER (.8") 135-962 AR CHAIN SPACER (1.9") 135-979 AR CHAIN SPACER (2.16") 136-109 AR LEFT TOUGH TOOTH 90 136-110 AR RIGHT TOUGH TOOTH 90 136-120 AR TOOTH ADAPTER 136-071 AR TOOTH ADAPTER 137-501 AR DIG CHAIN PIN (70K) 138-503 AR ROLLER LINK 138-504 AR TOOTH SIDEBAR 138-505 AR TOOTH SIDEBAR 138-701 AR 2'-2" CHAIN (8 P) 138-702 AR 4'-2" CHAIN (16 P) 138-703 AR 13'-3" CHAIN (52 P) 138-707 AR 14'-4" CHAIN (56 P) 138-704 AR 15'-10" CHAIN (62 P)

REMARKS

OBSOLETE OBSOLETE

OBSOLETE OBSOLETE FOR 10" & 12" WIDTHS. NOT SHOWN KEY SIDE HEAD SIDE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH

NOT SHOWN:

259-140

CHAIN JAWS

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

04

ID0093092

90

DIGGING CHAIN 3.067" P - 70,000 LB 4 PITCH SPACING - RAISED RIVET

8

5

10 1 7 6 9

6

4 2

13

15

14

3 12 11

06

ID0129159

91

DIGGING CHAIN 3.067" P - 70,000 LB 4 PITCH SPACING - RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

105-372 AR 105-499 AR 105-466 AR 105-339 AR 105-321 AR 105-365 AR 105-383 AR 135-402 AR 135-910 AR 135-1239 AR 135-1240 AR 135-911 AR 135-1242 AR 135-1243 AR 135-921 AR 136-070 AR 135-960 AR 135-961 AR 135-962 AR 136-109 AR 136-110 AR 136-120 AR 137-501 AR 135-1182 AR 138-506 AR 138-507 AR 138-509 AR 138-510 AR 138-511 AR 138-512 AR 138-706 AR

DESCRIPTION

LOCKNUT (3/4-NC) BOLT (3/4-NC X 1-3/4") BOLT (3/4-NC X 2-1/2") BOLT (3/4-NC X 2-3/4") BOLT (3/4-NC X 3") BOLT (3/4-NC X 4") BOLT (3/4-NC X 6") LOCK KEY (5/16" X 3/4") LEFT CUP TOOTH DURATOOTH LEFT 3/8" 70-110K DURATOOTH C2X LEFT 3/8" 70-110K RIGHT CUP TOOTH DURATOOTH RIGHT 3/8" 70-110K DURATOOTH C2X RIGHT 3/8" 70-110K SPACER (3/8") SPACER (1/2") SHIM (1/8") CHAIN SPACER (.80") CHAIN SPACER (1.90") LEFT TOUGH TOOTH 90 RIGHT TOUGH TOOTH 90 TOOTH ADAPTER (7.65") DIG CHAIN PIN (70K) 70K STD REPAIR STATION KIT PLAIN SIDEBAR PLAIN SIDEBAR 2'-1" CHAIN (8 P) 4'-1" CHAIN (16 P) 15'-10" CHAIN (62 P) 13'-3" CHAIN (52 P) 14'-4" CHAIN (56 P)

REMARKS

OBSOLETE

OBSOLETE

OBSOLETE OBSOLETE

OBSOLETE, KEY SIDE OBSOLETE, HEAD SIDE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH

NOT SHOWN:

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM,CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

06

ID0129159

92

93

94

PRM CHAIN ALGTR 3P70K2PS RR PR 2 PITCH SPACING-BOLT ON-RAISED RIVET 8 6 10

13 11

3

9

3

13 1

5

13

4

3 5

7 4 5

5 12

12 14

2 3 14

5

11

3 16

2

5

15

02

ID0093161

95

PRM CHAIN ALGTR 3P70K2PS RR PR 2 PITCH SPACING-BOLT ON-RAISED RIVET REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-322 AR BOLT (3/4-NC X 5-1/2") 2. 105-365 AR BOLT (3/4-NC X 4") 3. 105-372 AR LOCKNUT (3/4-NC) 4. 105-391 AR BOLT (3/4-NC X 4-1/2") 5. 135-1187 AR 70K PREMIUM REPAIR STATION KIT 6. 136-008 AR RETAINER RING 7. 139-701 AR 2'-1" CHAIN (8 P) 139-702 AR 4'-1" CHAIN (16 P) 139-707 AR 14'-6" CHAIN (56 P) 139-704 AR 16'-1" CHAIN (62 P) 8. 136-100 AR BIT (CARBIDE CAP) 136-101 AR BIT (CARBIDE INSERT) 136-102 AR HEAVY DUTY BIT (CARBIDE INSERT) 9. 135-973 AR BIT ADAPTER 10. 135-974 AR BIT ADAPTER 11. 135-975 AR BIT ADAPTER 12. 135-976 AR BIT ADAPTER 13. 135-979 AR CHAIN SPACER (2.156") 14. 135-980 AR CHAIN SPACER (1.405") 15. 137-501 AR DIG CHAIN PIN (70K) 16. 135-402 AR LOCK KEY (5/16" X 3/4")

REMARKS

USE WITH TWO (2) ADAPTERS ON OUTSIDE USE WITH ADAPTER ON INSIDE

LESS ADAPTERS LESS ADAPTERS LESS ADAPTERS LESS ADAPTERS INCL REF NO 17 INCL REF NO 17 INCL REF NO 17 LEFT OUTSIDE RIGHT OUTSIDE LEFT INSIDE AND RIGHT OUTSIDE RIGHT INSIDE AND LEFT OUTSIDE USED WITH ONE OR TWO ADAPTERS ON OUTSIDE USED WITH ONE ADAPTER INSIDE

NOT SHOWN:

259-001 259-002 259-150 259-140 135-957

BIT PULLER - HAMMER BIT PULLER - SLIDE HAMMER BIT PUNCH - SLIDE HAMMER CHAIN JAWS (1-1/8" DRIVE) BIT BLOCK

FOR REF NO.'S 9-12

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

02

ID0093161

96

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS

LEFT JAW

RIGHT JAW

8

9

11 10 11 10

1 2

3 4 12 5 6

13 4

7

H

801-058

97

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

259-140 259-186 115-003 105-310 105-975 259-185 125-402 107-761 259-181 259-180 105-059 105-181 105-066 105-065

QTY

DESCRIPTION

REMARKS

INCL REF NO'S 1 - 13

1 1 1 2 1 1 1 1 1 2 2 1 1

CHAIN JAWS (1-1/8" DRIVE) THREADED TRUNION ZERK (1/4-NF, STR) JAM NUT (3/4-NC) WASHER (3/4") SLIP TRUNION BRONZE BUSHING (.750") BOLT ALL THREAD (3/4-10 NC X 11") LEFT JAW RIGHT JAW WASHER (7/16") BOLT (3/8-NC X 1/2") BOLT (1/2-NC X 1-3/4") LOCKNUT (1/2-NC)

FOOTNOTES

NOTE:

H

801-058

98

NOTES:

ID0134963

99

MISCELLANEOUS

ID0135063

100

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

101

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

102

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

103

104

105

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

 Text

 Graphics

 Missing Information

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