Ditch Witch H514 - H532 H552 - ZH542 RLCR57 Parts Manual 053-486 PDF

H514 / H532 H552 / ZH542 RLCR57

Parts Manual

Issue 11

053-486

1

H514 - H532 H552 - ZH542 ISSUE NO. 11PL-06/18 For Replacement Copy Order P/N 053-486

This product and its use may be covered by one or more patents at http:// patents.charlesmachine.works.

Attachments for - 5700 This manual contains information concerning the following models: H514 Digging, H532 Plow, H552 Combo, ZH542 Earth Saw & RC57 Reel Carrier Attachments

Copyright 1999, 2000, 2001, 2003, 2004, 2005, 2011, 2012, 2014, 2017, 2018 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration reference numbers. ♦ Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 04

ID0128552

4

WARRANTY _________________________ DW WARRANTY Policy August, 2016

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 05

ID0134872

5

CONTENTS______________________ Decals Decal Location – H514 ................................ 8 Decal Location – H532 .............................. 12 Decal Location – H552 .............................. 16 Decal Location – Reel Carrier ...................... 20 Decal Location – ZH542............................. 22

Frame Components Adapter Frame ......................................... 28 Attachment Frame – Combo ...................... 34 Attachment Frame – H514......................... 30 Attachment Frame – H532......................... 32 Cable Guide ............................................. 58 Cutter Wheel ............................................ 64 Headshaft and Sprocket........................... 54 Headshaft and Sprocket – H552 ............... 56 Pivot – H514 .............................................. 36 Pivot – H552 .............................................. 38 Plow Arm ................................................. 44 Plow Steering/Skid Shoes ........................ 46 Plow Weight Rack .................................... 50 Reel Carrier ............................................. 26 Reel Carrier Cable Guide Mount .............. 60 Saw Mounting – ZH542.............................. 62 Slide Frame – Heavy Duty........................... 40 Slide Trolley – Heavy Duty .......................... 42 Stow Lock ................................................ 52 Vibrator .................................................... 48

Hydraulics Blade Steer Hydraulics – H532 .................. 94 Blade Steer Hydraulics – H552 .................. 96 Boom Lift Hydraulics – H552 ..................... 90 Cylinder – 2.0” X 1.25” X 8.0” ...................... 116 Cylinder – 2.5” X 1.25” X 3.0” ...................... 118 Cylinder – 2.5” X 1.25” X 4.0” ...................... 120 Cylinder – 2.5” X 1.25” X 12.0” .................... 122 Cylinder – 2.5” X 1.5” X 24.0” ...................... 124 Cylinder – 3.0” X 1.75” X 12.0” .................... 126 Cylinder – 3.5” X 2.0” X 12.0” ...................... 128 Digging Chain Drive Hyd. ....................... 104 Digging Chain Hydraulics ....................... 106 Grease Cylinder ..................................... 130 Motor ..................................................... 112 Motor – Headshaft Drive ............................. 114 Pivot Lift Hydraulics – H514 ...................... 86 Plow Hydraulics – H532 ............................ 98 Plow Lift Hydraulics – H532/H552 ............... 88 Plow Swing Hydraulics – H532 .................. 80 Plow Swing Hydraulics – H532/H552 .......... 84

Plow Swing Hydraulics – H552 .................. 82 Power Beyond Hydraulics – 5700 ............ 110 Reel Carrier Hydraulics – RLCR57 ........... 102 Saw Hydraulics – ZH542 .......................... 108 Schematic – H514 ..................................... 68 Schematic – H532 ............................... 70, 72 Schematic – H552 ............................... 74, 76 Schematic – Reel Carrier ............................. 78 Slide Hydraulics – Heavy Duty..................... 92 Vibrator Drive Hydraulics – H532/H552 .... 100

Electrical Electrical Diagram – RLCR57 ................... 134

Accessories Auger – H314/H514/H515/H813/H853 ............ 138 Auger – H552 .......................................... 140 Dig Chain – 50K 2PS RR ........................... 162 Dig Chain – 50K 4PS RR ........................... 164 Dig Chain – 50K ASB RR........................... 166 Dig Chain – 70K ...................................... 174 Dig Chain – 70K 4PS RR ........................... 176 Dig Chain – Alligator 50K RR ...................... 168 Dig Chain – Alligator 50K Weld On ............... 170 Dig Chain – Alligator 70K 2PS RR ................ 178 Dig Chain – Alligator Prem 70K 2PS RR ........ 180 Dig Chain – Shark II 50K Weld On ............... 172 Feed Blades ........................................... 190 Personnel Restraint – 2P ........................ 148 Personnel Restraint – 2P, H552 ................ 150 Personnel Restraint – 3P ........................ 152 Personnel Restraint – 3P, H552 ................ 154 Pipe Puller .............................................. 196 Plow Blades ........................................... 192 Plow Blades – 3 Hole ............................... 194 Pull Blades ............................................. 188 Roller Boom – 2P, High Headshaft ............... 142 Roller Boom – 3P .................................... 144 Roller Boom – 3P, Non-Wear Bar ................ 146 Special Tools – Alligator Bit Puller .............. 182 Special Tools – Alligator Bit Punch .............. 184 Special Tools – Chain Jaws ...................... 186 Trench Cleaner – 2P ............................... 156 Trench Cleaner – 3P ............................... 158 Trench Cleaner Feed Tube .................... 160

ID0288197

6

CONTENTS______________________ Miscellaneous Bolt/Nut Torque Chart ............................ 200 Optional Kits .......................................... 204 Parts Manual Change Request .............. 205 Related Publications .............................. 204 Replacement O-Ring Chart .................... 203 Warranty Registration ............................ 208

ID0288197

7

DECALS

8

03

ID0134625

9

03

ID0134625

10

03

ID0134625

11

03

ID0134625

12

DECAL LOCATION H532

4

8

6

7

11

9

3

2 10 5 10 1

04

ID0113161

13

DECAL LOCATION H532

04

ID0113161

14

DECAL LOCATION H532 REF PART NO. NUMBER

QTY

275-626 1 2 3 4 5 6 7 8 9 10 11

275-326 274-318 274-442 274-754 274-779 274-803 274-804 274-807 275-023 275-184 274-284

DESCRIPTION

REMARKS

DECAL KIT - H532 2 2 2 1 2 1 1 1 2 4 1

WARNING CRUSHING WEIGHT TIE DOWN LOCATIONS LIFT LOCATION PLOWING INSTRUCTIONS H532 MODEL ID PLOW SWING/FLOAT PLOW LIFT FLOAT PLOW BLADE STEER OIL LEVEL WARNING MOVING PARTS AMPLITUDE CHART

FOOTNOTES

1

04

ID0113161

15

16

17

18

19

20

21

22

23

24

NOTES:

ID0134963

25

FRAME COMPONENTS

26

27

28

29

30

ATTACHMENT FRAME H514

18 19

17 5 4

13 16 12

7

11

3

9 10 15 8 2 7

14 1 6

03

ID0134627

31

ATTACHMENT FRAME H514

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

302-995 362-685 362-613 116-371 116-372 106-387 106-383 105-894 106-709 105-793 106-607 184-064 179-223 110-126 110-373 259-099 259-042 106-393 106-632 115-452 125-788

QTY

DESCRIPTION

1 1 1 1 1 4 7 3 2 3 1 1 1 1 1 1 1 1 2 1 1

H514 ATTACHMENT FRAME END COVER BOOM CYLINDER COVER SPOILS FLAP SPOILS FLAP FLG LOCKNUT (M10-1.50) FLG LK SCREW (M10-1.50 X 30mm) LOCKNUT (M10-1.50, PRV TRQ, 10.9) FLG LK NUT (M12-1.75) WASHER (M10) SCREW (M20-2.50 X 50mm, 10.9) TAPERED INSERT (2") TAPERED PIN (50.8mm X 208mm) BOLT-ON CLAMP (1/2") BOLT-ON CLAMP (13/16") PLUG WRENCH - 3/8" DRIVE PLUG WRENCH - 1/2" DRIVE WASHER (M20) FLG LK SCR (M12-1.75 X 35mm,SER) INTERNAL SNAP RING (3.000) BEARING 2" X 3" X 4"

REMARKS

2P 3P 2P 3P

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0134627

32

33

34

35

36

PIVOT H514

15 10 2 11 7

18

3 5

19

8 17 16

20

17 13 4

17 17

6

4 13

14

1

12 9

1

5

04

ID0134626

37

PIVOT H514

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

106-442 4 106-607 1 107-336 2 107-720 4 115-001 3 140-540 1 143-116 1 141-499 1 313-774 1 145-980 1 184-064 1 179-188 1 302-999 1 322-952 AR 145-981 1 151-047 1 106-851 4 106-949 8 106-393 1 107-598 2 106-392 2

DESCRIPTION

FLG LOCKNUT (M16-2.00, PRV TRQ) SCREW (M20-2.50 X 50mm, 10.9) FLG SCREW (M16-2.00X45mm,10.9) SCREW (M18-2.5 X 160mm, 10.9) ZERK (02N) 2P BOOM STUB 3P BOOM STUB PIVOT BOOM CLAMP PLATE PIVOT SLEEVE TAPERED INSERT (2") TAPERED PIN (50.8mm X 158mm) PIVOT CAP PIVOT CAP SHIM PIVOT SLEEVE CYL (3.5" X 2" X 12") LOCKNUT (M18-2.5) WASHER (3/4", HARDENED) WASHER (M20) SCREW (M16 X 60mm 10.9) WASHER (M16)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

EARLY PRODUCTION UNITS USED 107-688 WITH FOUR HARDENED WASHERS. CURRENT PRODUCTION UNITS USE 107-720 WITH EIGHT HARDENED WASHERS.

NOTE:

04

ID0134626

38

PIVOT H552

6 2 1

12

5 8

4

11 10

5 7

13 3

9

14 15

03

ID0110691

39

PIVOT H552

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

145-947 1 145-980 1 145-981 1 313-079 1 322-952 AR 105-337 2 105-303 2 105-994 4 183-589 1 181-975 1 105-969 1 115-001 1 116-468 1 115-009 1 105-283 1

DESCRIPTION

REMARKS

PIVOT PIVOT SLEEVE PIVOT SLEEVE PIVOT CAP PIVOT CAP SHIM FLG BOLT (5/8-NC X 2") FLG BOLT (5/8-NC X 2-1/2") FLG LOCKNUT (5/8-NC) TAPERED PIN (1.750" X 5.450") TAPERED INSERT (1.75") FLG BOLT (5/8-NC X 1-1/2", GD8) ZERK (02N) LUBE HOSE (02N-24") ZERK (1/4-NF, STR XL) LOCKNUT (02NF)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0110691

40

41

42

43

44

PLOW ARM

27 22 35

5

29

10 31

2 28

23 1

30

22

17

31

9

32

26 31

12 13 25

19

14

4 3

15 31

34

31

3

26 8

22

5

13

12 30

15

11 10

3 23

31 26

31

3

34

10 9

31 35

27

1 22

8

33 29

16

19

28 33

6

7

26

18 24 10

19

21 1

3 1

20

22

22 3 3 11

10 3

19 1 22

L

805-244

45

PLOW ARM REF PART NO. NUMBER

QTY

DESCRIPTION

1. 181-974 5 TAPERED INSERT (1.5") 2. 179-175 1 LOCK PIN 3. 157-175 8 DUST SEAL 4. 184-988 4 SPACER 5. 105-964 2 WASHER (5/8") 6. 328-243 1 CYLINDER MOUNT 7. 179-210 1 PIN 8. 115-341 8 SHOCK MOUNT, 80X57C 1/2-20 9. 125-772 3 COMPOSITION BUSHING (1.5") 10. 183-577 5 TAPERED PIN (1.500" X 8.200") 11. 328-236 2 PLOW ARM 12. 328-246 2 ISOLATOR MOUNT PLATE 13. 328-241 2 RADIUS ARM 14. 116-348 1 BUMPER 15. 105-065 12 LOCKNUT (1/2-NC) 16. 105-828 1 FLG LK BOLT (1/2-NC X .750") 17. 105-250 4 BOLT (1/2-NC X 4.25") 18. 125-771 1 COMPOSITION BUSHING (1.25") 19. 125-847 8 COMPOSITION BUSHING (1.50") 20. 106-499 1 FLG BOLT (1/2-NC X 1-1/2",GD8) 21. 181-982 1 TAPERED INSERT (1.25") 22. 105-969 7 FLG BOLT (5/8-NC X 1-1/2",GD8) 23. 105-045 8 LK BOLT (1/2-NC X 1-1/4", NLK) 24. 151-180 1 CYL (2.5" X 1.25" X 12") 25. 328-402 1 PIVOT BOSS 26. 105-875 16 BOLT (1/2-NF X 3/4") 27. 302-378 2 U-BOLT (5/8-NC X 3-3/8") 28. 105-359 4 WASHER (5/8") 29. 105-403 4 JAM NUT (5/8-NC) 30. 105-357 4 LOCKNUT (5/8-NC) 31. 105-071 32 WASHER (1/2") 32. 105-967 8 BOLT (5/8-NC X 4-1/2") 33. 105-994 8 FLG LOCKNUT (5/8-NC) 34. 328-430 2 SUPPORT PLATE 35. 328-435 2 HOSE BRACKET

REMARKS

TORQUE TO 120-130 FT-LBS.

FOOTNOTES

NOTE:

L

805-244

46

47

48

49

50

51

52

53

54

HEADSHAFT AND SPROCKET

7 9 1

11

3

14

13

12 10 5 2 4 6

8

05

ID0032216

55

HEADSHAFT AND SPROCKET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

105-159 105-497 106-344 105-761 105-762 106-478 105-423 142-127 142-044 142-009 178-098 178-914 178-099 157-583 165-531 125-140 125-073 115-489 115-488 115-001 140-696

QTY

DESCRIPTION

8 8 1 8 8 8 1 1 1 1 1 1 1 1 1 1 1 2 1 1

CAM WASHER (1/2") CAM WASHER (5/8") SCREW (M20-2.50 X 40mm) SCREW (M12-1.75 X 45mm) SCREW (M12-1.75 X 65mm) SCREW (M16-2.00 X 40mm, 10.9) WASHER (3/4") SPROCKET (2.000" A12, SPLIT) SPROCKET (2.000" A14, SPLIT) SPROCKET (3.067" A10) HUB (2.000" P) DRIVE HUB 2" PITCH HUB (3"P) INTERNAL SEAL HEADSHAFT BALL BEARING (2.362", DBL ROW) BALL BEARING (2.362") EXTERNAL SNAP RING (2.375") INTERNAL SNAP RING (4.331") ZERK (02N) BACKING RING

REMARKS

2P 3P SEE FOOTNOTE 1 2P, H314 & H514. USE LOCTITE 242, SEE FOOTNOTE 2 H313, USE LOCTITE 242, SEE FOOTNOTE 2 3P, H514 2P 2P 3P 2P, H313 & H314 2P, H514 3P, H514

USED WITH 14T SPROCKET

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE WHEN INSTALLING BOLT IN THE END OF THE HEADSHAFT. 2. TORQUE TO 100 FT/LBS.

NOTE:

05

ID0032216

56

57

58

59

60

REEL CARRIER CABLE GUIDE MOUNT

1

6 3 5 2 4 7

01

ID0150246

61

REEL CARRIER CABLE GUIDE MOUNT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

100-517 110-622 328-159 328-158 105-826 105-834 105-814 318-197

QTY

2 1 1 4 4 4 1

DESCRIPTION

REEL CARRIER KIT U-BOLT (3/8-NC) RT. MOUNT, CABLE GUIDE LFT. MOUNT, CABLE GUIDE FLG LOCK BOLT (3/8-NC X 1") FLG LOCKNUT (3/8-NC) FLG LOCKNUT (3/8-NC) CABLE GUIDE ASSEMBLY

REMARKS

INC. REF NO'S. 1 THRU 6 & SEE FOOTNOTE 1

WITH TOP DEFLECTED THREADS

NOT SHOWN:

FOOTNOTES:

1-FOR ADDITIONAL PARTS IN KIT, SEE PAGES ENTITLED "REEL CARRIER", "REEL CARRIER HYDRAULICD' AND 'REEL CARRIER HYDRULICS - TRACTOR COMPONENTS".

NOTE:

01

ID0150246

62

SAW MOUNTING ZH542

2 3 14

4

16

5

15 12 7

6 1

11

10

9

6

13 19 17 18 8 10 11

9

20

D

806-656

63

SAW MOUNTING ZH542 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

346-645 106-345 105-422 184-031 179-019 125-783 115-001 183-972 181-975 105-359 106-470 183-885 151-042 346-656 105-970 105-994 346-137 106-382 106-387 136-106 136-222

QTY

1 2 2 2 2 4 2 2 4 4 4 2 1 8 8 2 8 8 4 4

DESCRIPTION

REMARKS

SAW FRAME (MACHINED) SCREW (M20-2.50 X 50mm) WASHER (3/4") TAPERED INSERT (2.25") TAPERED PIN (57.1mm X 198mm) SPRING BUSHING (2.25") ZERK (02N) TAPERED PIN (44.4mm X 125mm) TAPERED INSERT (1.75") WASHER (5/8") FLG BOLT (M16-2.0 X 40mm) TAPERED PIN (44.4mm X 185mm) CYL (3.0" X 1.75" X 12") PIVOT MOUNT FLG BOLT (5/8-NC X 1-3/4", GD8) LOCK NUT (5/8-NC) CHUTE COVERS FLG LK SCREW (M10-1.5 X 20MM) FLG LOCKNUT (M10-1.50) INSERT BIT INSERT BIT

FOOTNOTES

NOTE:

D

806-656

64

CUTTER WHEEL ZH542

REPAIR TOOLS

27

16

28

26

17 18 19

15

12

29

22

13

24 21 20

15 23

11

14

10

30

9 8 25

1

6

7 5 4

F

3

2

806-655

65

CUTTER WHEEL ZH542 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

331-878 1 346-124 8 106-085 16 106-341 4 106-077 4 315-847 1 110-402 1 115-001 1 106-668 10 105-478 8 332-965 1 331-930 4 331-931 4 331-874 4 331-875 4 106-665 8 105-340 48 136-107 AR 136-108 AR 136-106 AR 131-290 AR 136-222 AR 105-339 32 332-964 1 106-361 8 106-587 10 106-949 48 158-970 1 153-962 1 191-400 1 125-616 1 235-153 235-154 235-155 235-156 235-107 259-002 106-610 8 346-125 8

DESCRIPTION

SAW WHEEL WELDMENT LEFT SIDE WEAR BAR BOLT (3/4-NC X 3-1/4"-GRD. 8) SCREW (M16-2.0 X 70mm) NUT (M16-2.00, 10.9) ZP WHEEL SHAFT ASSY BEARING END CLOSURE (5") ZERK (02N) SCREW (M24-3.00 X 110mm, 10.9) LOCKNUT (7/8-NC) BOLTING PLATE 4.5" RIGHT SEGMENT 4.5" LEFT SEGMENT 6.0" RIGHT SEGMENT 6.0" LEFT SEGMENT LOCKNUT (M20-2.50, 10.9) FLG LOCKNUT (3/4-NC) BIT BLOCK RETAINER RING INSERT BIT FLARED CAP BIT INSERT BIT BOLT (3/4-NC X 2-3/4", GD8) WHEEL MOUNT PLATE BOLT (7/8-NC X 4") LOCKNUT (M24-3.0, PRV TRQ, 10.9) FLAT WASHER (3/4", HARDENED) HYDRAULIC MOTOR HYDRAULIC MOTOR SEAL REPAIR KIT BEARING (FLANGED ROLLER) 4.5" SEG. #1 FIXTURE - 7/8" 4.5" SEG. #2 FIXTURE - 7/8" 6.0" SEG. #3 FIXTURE - 7/8" 6.0" SEG. #4 FIXTURE - 7/8" TOOTH BLOCK CLAMP -7/8" BIT PULLER - SLIDE HAMMER SCREW (M20-2.5 X 100mm, 10.9) RIGHT SIDE WEAR BAR

REMARKS

OBSOLETE

TORQUE TO 435 FT. LBS. AND USE 271 LOCTITE

OBSOLETE SEE FOOTNOTE 1

USE WITH POCLAIN MOTORS

FOOTNOTES

1. BEGINS WITH S/N

NOTE:

F

806-655

66

NOTES:

ID0134963

67

HYDRAULICS

68

69

70

71

72

73

74

75

76

77

78

79

80

PLOW SWING HYDRAULICS

H532 (S/N 8R0461 THROUGH 8R1462)

ZIP TIE SIGNIFIES ROD-END OF CYLINDER

1

1

2

2

PILOT HOSE FROM TRACTOR

22 21

3

7

-6 SAE TANK

15

3

-6 SAE SEQUENCE

18

-6 SAE PILOT

-6 SAE PRESSURE

4

4

4

11

5 4 -6 SAE PRESSURE

4 16

15

-6 SAE SEQUENCE -6 SAE TANK

10 5

8

-6 SAE PILOT

6

10 9

4

4 20

17

17 23

19 13

11 12 12

14

04

ID0091911

81

PLOW SWING HYDRAULICS

H532 (S/N 8R0461 THROUGH 8R1462) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

154-355 515-011 117-718 154-220 159-507 301-968 105-297 105-095 105-085 154-715 117-672 154-226 154-802 151-028 154-265 515-072 117-194 154-275 154-255 515-599 105-970 105-994 117-684

QTY

2 3 8 2 1 2 2 2 2 2 2 1 1 2 1 2 1 1 1

DESCRIPTION

BK CONNECTOR (040-04090BK) HOSE (040FX90-32"-3000) ABRASION SLEEVE (1.0" X 36") CONNECTOR (04O-06S) PRESSURE SEQUENCE VALVE MOUNT PLATE BOLT (1/4-NC X 3-1/4") WASHER (1/4") LOCKNUT (1/4-NC) HOSE (040FX90-18"-3000) ABRASION SLEEVE (1" X 20") CONNECTOR (040-06S90) HOSE (040FX90-26"-3000) CYLINDER (2.5" X 1.25" X 4.00") UNION RUN TEE (04OFX-04O-04O) HOSE (040FX45-16"-3000) ABRASION SLEEVE (1" X 16") BK CONNECTOR (04O-04OBK) UNION (04O-040FX90) HOSE (040FX90-13"-3000) FLG BOLT (5/8-NC X 1.75", GD8) FLG LOCKNUT (5/8-NC) ABRASION SLEEVE (1" X 26")

REMARKS

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0091911

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

97

98

99

100

101

102

103

104

DIGGING CHAIN DRIVE HYDRAULICS H313, H314, H514

8

8

6

7

"C"

4 7 9

5

5 3

"C" CASE DRAIN

"A"

"B"

HYDROSTAT "B" FORWARD

10

"A" HYDROSTAT REVERSE

1

2 11

17

ID0026731

105

DIGGING CHAIN DRIVE HYDRAULICS H313, H314, H514 REF PART NO. NUMBER 1.

QTY

DESCRIPTION

REMARKS

149-138

1

H Y D R A U L IC M O T O R S E A L R E PA IR K IT

SEE FOOTNOTE 1. OBSOLETE ENDS WITH S/N OBSOLETE, USED ON 149-138 HYD. MOTOR BEGINS WITH S/N OBSOLETE, SUPPERSEDED BY 150-1038

191 -0 35

1

150 -1 03 8

1

H Y D R A U L IC M O T O R (3 0 C ID )

150 -1 03 6

1

H Y D R A U L IC M O T O R ( 3 0 C ID )

150 -1 03 9

1

H Y D R A U L IC M O T O R ( 3 8 C ID )

150 -1 04 1

1

C O M P L E T E S E A L K IT

166 -2 84

1

S H AF T AS S EM B LY

2.

106-478

4

S C R E W ( M 1 6 - 2 .0 0 X 4 0 m m , 1 0 .9 )

3.

149-130

1

O - R IN G (3 5 6 D 7 0 )

4.

154-253

1

C O N N E C T O R (0 6 S - 0 8 O 9 0 )

154 -2 83

1

C O N N E C T O R (0 6 S- 0 8 O 4 5 )

154-306

2

C O N N E C T O R (1 2 S - 1 6 O )

5.

6.

7.

154-770

1

H O S E (0 8 O F X 4 5 - 6 6 " - 3 0 0 0 )

155 -4 93

1

H O SE (0 8 O F X- 6 0 "-3 0 0 0 )

154 -6 77

1

H O SE (0 8 O F X- 6 2 "-3 0 0 0 )

150-5268

1

H O SE (1 6 O F X -5 4 "-5 0 0 0 A R )

154 -8 85

1

H O SE (1 6 O F X- 6 2 "-5 0 0 0 )

154 -8 86

1

H O SE (1 6 O F X- 6 6 "-4 0 0 0 )

8.

117-1075

2

A B R A S IO N S L E E V E (2 .5 4 " X 5 8 ")

9.

514-266

1

C O N N E C T O R (0 8 O - 0 8 O 9 0 )

10 . 1 54 -2 90

2

U N IO N (1 6 O - 1 6 O F X 9 0 )

11 . 1 06 -3 98

4

W A S H E R (M 1 6 , H A R D E N E D )

USED IN HYD MOTORS: 150-1036, 150-1037 AND 150-1039 OBSOLETE, SEE FOOTNOTE 3

SEE FOOTNOTE 2 SEE FOOTNOTE 2 H514 H514 PRESSURE HOSE H514 RETURN HOSE REPLACES SINGLE ABRASION SLEEVE H313, H314

NOT SHOWN:

FOOTNOTES:

1. EARLY PRODUCTION MOTORS HAVE THE CASE DRAIN PORT LOCATED ON THE BOTTOM SIDE OF THE MOTOR. 2. CASE DRAIN LOCATED ON TOP SIDE OF MOTOR. 3. SHAFT ASSEMBLY 166-284 IS OBSOLETE AND NOT AVAILABLE AS A SERVICE PART. ORDER MOTOR FOR REPLACEMENT.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

17

ID0026731

106

DIGGING CHAIN HYDRAULICS 43 41

33

42 35

3

20 2 34 42 41 40

30 5700 FRAME

3

29

21

35 9 18

31 10 5

6 7

CASE DRAIN FROM PLOW 38 27

5 32

1

36 38

12 4

36

15

8

37

13

19 22

11

39

16 VIEW ROTATED 180^

28 14 24

23

23 25 12

17

09

26

ID0111702

107

DIGGING CHAIN HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38 39.

40.

41.

42.

43.

QTY

154-251 1 149-135 1 154-270 2 149-134 1 154-290 2 154-275 515-011 1 154-223 1 154-396 154-266 1 515-224 1 115-754 2 117-707 1 154-233 1 149-050 1 158-704 1 154-368 1 154-256 1 157-026 1 158-614 1 154-819 1 116-635 1 514-305 2 159-393 515-540 1 154-457 2 117-718 1 117-708 1 117-656 1 156-119 156-120 154-778 500-1800 1 215-072 1 154-226 2 153-800 2 154-278 2 117-387 2 153-801 2 105-085 2 105-095 4 328-468 2 105-106 2

DESCRIPTION

CONNECTOR (12S-12O45) HOSE (12OFX-38"-4000) CONNECTOR (12S-12O90) HOSE (12OFX-46"-4000) UNION (16O-16OFX90) BK CONNECTOR (04O-04OBK) HOSE (04OFX90S-32"-3000) CONNECTOR (04O-08S45) BK CONNECTOR (080-08O90BK) UN RUN TEE (08OFX-08O-08O) HOSE (08OFX90-21"-3000) ABRASION SLEEVE (1.59" X 30") ABRASION SLEEVE (1.59" X 56") CONNECTOR (08S-08O) HOSE (12OFX45-16OFX-21"-4000) HYDRAULIC MOTOR (PISTON) UN RUN TEE (12OFX-12O-12O) UNION (08O-08OFX90) O-RING (172 D70) SELECTOR VALVE HOSE (12OFX90-21"-4000) ABRASION SLEEVE (1.59" X 25") HYDRAULIC SWIVEL (12O-12S) HYDRAULIC MANIFOLD HOSE (12OFX90S-20"-3000) CONNECTOR (12O-12OFX90) ABRASION SLEEVE (1.00" X 36") ABRASION SLEEVE (1.59 X 28") ABRASION SLEEVE (1.59 X 45") ATTACHMENT PRESSURE LINE (16) ATTACHMENT RETURN LINE(16) HOSE (08OFX-120"-3000) LEVER SOLENOID VALVE ELBOW (04S-04O) HOSE (04OFX90S-42"-5000) CONNECTOR (04S-04O) ABRASION SLEEVE (1" X 42") CONNECTOR (12S-12O45-04SF LOCKNUT (1/4-NC) WASHER (1/4") STRAP BOLT (1/4-NC X 2")

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

500-1934 PISTON (8 REQ'D RINGS INCLUDED) 500-1935 PINSTON RING (8 REQ'D) FOOTNOTES:

1. WHEN ORDERING REF # 20, (SELECTOR VALVE 157-614) ALSO ORDER REF # 33 (LEVER 500-1800).

2. THESE PARTS ARE ASSOCIATED WITH THE HYDRAULIC MOTOR BYPASS USED WITH COMBO ATTACHMENTS. IF EQUIPPING AN EARLY UNITS ORDER BYPASS KIT 599-271 AND REFER TO INSTRUTIONS 051-297.

NOTE:

1.

09

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

ID0111702

108

SAW HYDRAULICS

E

D

ZH542

F

B C

13 12

A 10 12

BACK OF THE TRACTOR

8

10 15 11

8

5

7

33

16

2

33

6

TO CASE DRAIN

A

B

B REVERSE

1

14

A

FORWARD FLUSHING

2 3

4

D

16

C

24

BOTTOM SIDE OF PUMP

19

34

18

27 17 26 27 28 22

27

29 26

29

UP

23

28

34

F

34

9 27

29

29 28 9 25

9

30

23 17

E

31

DOWN 9

28 32 9

J

17 30

806-657

109

SAW HYDRAULICS ZH542

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

158-970 190-092 153-962 191-400 154-438 154-248 154-272 154-955 156-174 154-373 515-400 117-679 155-216 155-737 159-039 106-435 154-290 115-985 115-933 154-220 515-092 117-673 105-818 105-085 154-255 154-265 515-258 149-136 151-042 125-773 154-226 154-727 154-729 105-106 105-832 154-334 154-297 154-331

QTY

1 1 2 1 1 1 1 1 2 5 2 2 2 8 2 2 2 5 1 1 2 2 1 2 1 1 2 4 4 4 2 2 2 2 4 1

DESCRIPTION

HYDRAULIC MOTOR (PISTON) SEAL KIT HYDRAULIC MOTOR SEAL REPAIR KIT CONNECTOR (08O-08O, LG) REDUCER (04O-08OF) REDUCER NUT (08OF) HOSE (08OFX90-102"-3000) CONNECTOR (06S-06O) REDUCER (04O-06OF) HOSE (16OFX45-94"-6000) ABRASION SLEEVE (1.59" X 32") CONNECTOR (16O-12FL90) ORING (214D70) SPLIT FLANGE (12SFL) FLG BOLT (M10-1.50 X 35MM,FER) UNION (16O-16OFX90) ABRASION SLEEVE (2.38" X 95") ABRASION SLEEVE (1.75" X 90") CONNECTOR (04O-06S) HOSE (04OFX90-144"-3000) ABRASION SLEEVE (1.00" X 150") BOLT (1/4-NC X 1-1/2" LOCKNUT (1/4-NC) UNION (04O-04OFX90) UN RUN TEE (04OFX-04O-04O) HOSE (04OFX90-94"-3000) HYD LOCKOUT VALVE CYLINDER (3" X 1.75" X 12") COMPOSITE BUSHING (1.75") CONNECTOR (04O-06S90) HOSE (-04OFX90-30"-3000) HOSE (04OFX90-44"-3000) BOLT (1/4-NC X 2") FLG LOCKNUT (1/4-NC) PLUG (16O) PLUG (04O) PLUG (08O)

REMARKS

OBSOLETE FOR POCLAIN MOTORS

SEE FOOTNOTE 2.

SEE FOOTNOTE 2.

SEE FOOTNOTE 2.

SEE FOOTNOTE 2.

SEE FOOTNOTE 2.

SEE FOOTNOTE 2.

SEE FOOTNOTE 1. REMOVE PLUG ON CHARGE LINE. SEE FOOTNOTE 1.

SEE FOOTNOTE 1.

FOOTNOTES

1. CAPS AND PLUGS WILL BE REMOVED WHEN SAW IS ATTACHED TO TRACTOR. 2. REF NO'S 6, 7, 17-19 AND 22 ARE NOT REQUIRED WITH POCLAIN HYDRAULIC MOTOR. BEGINS WITH S/N

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

J

806-657

110

111

112

HYDRAULIC MOTOR 1

2

06

ID0033491

113

HYDRAULIC MOTOR REF PART NO. NUMBER

1.

2.

QTY

DESCRIPTION

150-1036 - HYDRAULIC MOTOR 150-1037 - HYDRAULIC MOTOR (38 CID) 191-1041 1 SEAL REPAIR KIT 166-284 1 SHAFT ASSEMBLY

REMARKS 149-138 OBSOLETE 149-881 OBSOLETE 191-035 OBSOLETE SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SHAFT ASSEMBLY 166-284 IS NOT AVAILABLE AS A SERVICE PART. NEED TO ORDER MOTOR FOR REPLACEMENT.

NOTE:

06

ID0033491

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

HYDRAULIC CYLINDER 3.5" X 2" X 12"

2

1 3 4 5 6

7

8

03

ID0022857

129

HYDRAULIC CYLINDER 3.5" X 2" X 12" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

151-047 190-175 149-302 150-297 106-145 106-144 150-992 150-759 150-429

NOT SHOWN: 259-040 259-239 259-244 259-245 259-188

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1-8

1 1 1 1 1 1 1 1

HYDRAULIC CYLINDER(3.5" X 2" X 12") SEAL REPAIR KIT (3.5" X 2") LOCK RING (3.5") CYLINDER BARREL BOLT (1-NC X 2-1/4",GD 8) WASHER (1") CYLINDER PISTON CYLINDER HEAD CYLINDER ROD

SEE FOOTNOTE 1 INCLUDES MOLDED-ON WEAR RING

U-SEAL INSTALLER (1.5" - UP) WIPER/SEAL INSTALLER (2") PISTON SEAL INSTALLER (3.5") PISTON INSTALLER (3.5") CYL HEAD SPANNER - TWO PIN

NOT SHOWN:

FOOTNOTES:

1. APPLY LOCTITE 271 OR 277. TORQUE TO 630 - 700 FT-LBS (855 - 950 N.M.)

NOTE:

03

ID0022857

130

131

132

NOTES:

ID0134963

133

ELECTRICAL

134

135

136

NOTES:

ID0134963

137

ACCESSORIES

138

AUGER

H314, H514, H515, H813, H853, H553 19

9

3

15 11

5 17

4

14 18

1 7 13

2

1 6

6 18

1

14

13 12

1

17

OPTION

2 15

16

10

8

08

ID0025107

139

AUGER

H314, H514, H515, H813, H853, H553 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

106-685 8 106-632 4 105-391 AR 105-953 AR 115-001 AR 125-620 2 142-031 1 142-038 1 145-071 1 145-109 1 145-110 1 145-244 1 145-245 1 145-290 2 145-298 2 143-021 2 184-189 2 184-188 1 106-594 4 184-076 4 145-070 1

NOT SHOWN: 181-831

1

DESCRIPTION

LOCKNUT (M12-1.75, PRV TRQ, 1O.9) FLG LK SCR (M12-1.75 X 35mm,SER) BOLT (3/4-NC X 4-1/2") LOCKNUT (3/4-NC) ZERK (02N) FLANGE BEARING (1.750", 4-BLT) AUGER SPROCKET (2.000" A14) AUGER SPROCKET (3.067" B10) LEFT AUGER RIGHT AUGER LEFT AUGER DOUBLE AUGER SHAFT SINGLE AUGER SHAFT BEARING PLATE AUGER BEARING PLATE ZERK GUARD SPACER (1.6") SPACER (2.9") SCREW (M12-1.75 X 60mm) GUARD BUSHING (.562") RIGHT AUGER

REPLACEMENT SLEEVE (6.000")

REMARKS

2P 3P LONG, SEE FOOTNOTES 2 & 3 SHORT, SEE FOOTNOTES 2 & 3 SHORT, SEE FOOTNOTES 2 & 3 SEE FOOTNOTE 2 2P 3P

SEE FOOTNOTE 2

LONG, SEE FOOTNOTE 2 & 3

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1-THE REPLACEMENT SLEEVE IS USED WHEN A DOUBLE AUGER SHAFT IS USED AS A SINGLE AUGER SET-UP. 2-TO BE USED WHEN OPERATING ATTACHMENT IN THE FULL SIDE POSITION, WITH THE SINGLE AUGER. 3-TO BE USED WHEN OPERATING ATTACHMENT IN MID POSITION, WITH LARGER BOOMS.

NOTE:

08

ID0025107

140

141

142

ROLLER BOOM 2P

HIGH HEADSHAFT H300/H313/H400/M500/H552/H514/H515/H553

12

3 1 12

7 6

11 10

4 9

2 9 5 8 11

ID0025105

143

ROLLER BOOM 2P

HIGH HEADSHAFT H300/H313/H400/M500/H552/H514/H515/H553 REF PART NO. NUMBER

QTY

141-491 143-050 143-060 143-051 143-061 141-488 142-751 151-053 180-448 115-003 115-165 125-209 115-165 115-019 105-313 180-062 115-276 159-093 115-001

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

1 1 1 1 1 1

1 1 1 1 2 1 1 2

DESCRIPTION

REMARKS

BOOM ASSEMBLY 42" LT ROLLER BOOM (2.000"P) 48" LT ROLLER BOOM (2.000"P) 3' BOOM (2.000"P, 47.21") BOOM (59.21") 2P-5FT BOOM LT ROLLER (2.000"P, 14.5") CYL (1.5" X 1.5" X 8.375") IDLER SHAFT (1.25" X 3.50") ZERK (1/4-NF, STR) PLUG (08N, SOC) TAPERED BEARING/RACE (1.250") PLUG (08N, SOC) ZERK (02N) IDLER NUT (1-1/4-NF) DIRT SHIELD REDUCER (16N-08NF) RELIEF VALVE (5/8-NF, 02N) ZERK (02N)

INCL REF NO.'S 1 THRU 12, USES 108 P INCL REF NO.'S 1 THRU 12, USES 84 P INCL REF NO.'S 1 THRU 12, USES 96 P

INCL'S REF NO. 5 AND 9

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO REPLACEMENT DIAGRAM 052-519

NOTE:

11

ID0025105

144

ROLLER BOOM 3P

H400/M500/H515/H553/H813/853

2 3

1 2 12 7

15

9

11

19

10

5

2 14

13 8

6 15 4

4

16

16

8

5

13

18 17

19 9

09

ID0025106

145

ROLLER BOOM 3P

H400/M500/H515/H553/H813/853 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

143-120 143-130 143-358 143-375 190-183 143-102 1 143-101 1 143-347 1 143-370 1 115-001 3 151-053 1 115-470 2 125-216 2 110-220 AR 115-019 1 145-589 2 155-852 2 115-151 1 159-093 1 180-441 1 184-067 2 105-377 1 115-152 2 125-265 2 142-756 1 181-697 1 181-699 2

DESCRIPTION

REMARKS

LTR WEAR BAR BOOM (36" 3P) LTR WEAR BAR BOOM (48" 3P) LTR NON-WEAR BAR BOOM (48" 3P) LTR WEAR BAR BOOM (60" 3P) BEARING/SEAL REPAIR KIT BOOM 3P 3' BOOM (3P, 4') BOOM (3P, 4') 3P 5FT BOOM ZERK (O2N) CYL (1.5" X 1.5" X 8.375") INTERNAL SNAP RING (3.250") TAPERED RACE (3.265") MACH BUSHING (1-1/2", 14GA) ZERK (02N) SPACER EXTERNAL SEAL (2.250") REDUCER (16N-12NF) RELIEF VALVE (5/8-NF, 02N) IDLER SHAFT (1.500" X 4.375") SEAL SPACER JAM NUT (1-1/2-NF) PLUG (12N, SQ FM) TAPERED BEARING (1.500") LT ROLLER (3.067"C17.2") BEARING SPACER SEAL SLEEVE

INCL REF NO.'S 1 - 19, USES 52 P INCL REF NO.'S 1 - 19, USES 62 P INCL REF NO.'S 1 - 7, AND 9 - 19, USES 62 P INCL REF NO.'S 1 - 19, USES 72 P INCL REF NO.'S 4, 5, 8, 9, 16, 18, & 19

NON-WEAR BAR

DO NOT INSTALL ON THE 143-358 BOOM

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0025106

146

147

148

PERSONNEL RESTRAINT 2P

7

OPTION 6 2

4

8

5

1 8 3

03

ID0139700

149

PERSONNEL RESTRAINT 2P

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

105-386 2 106-480 2 106-442 4 105-994 4 105-340 4 106-851 2 106-191 2 107-337 2 107-720 2 141-268 1 141-274 1 140-0008 1 141-354 1 141-350 1 141-276 1 141-371 1 141-373 1 141-277 1 141-372 1 141-374 1 141-280 1 106-949 4

DESCRIPTION

BOLT (5/8-NC X 4-1/2") SCREW (M16-2.00 X 110mm, 10.9) FLG LOCKNUT (M16-2.00, PRV TRQ) FLG LOCKNUT (5/8-NC) FLG LOCKNUT (3/4-NC) LOCKNUT (M18-2.5) BOLT (5/8-NC X 6", GD8) SCREW (M16-2.00 X 150mm, 10.9) SCREW (M18-2.5 X 160mm, 10.9) RESTRAINT BAR (46", 2P) RESTRAINT BAR (56", 2P) RESTRAINT BAR (60", 2P) RESTRAINT BAR (69", 2P) RESTRAINT BAR (80.5", 2P) LEFT MOUNT BRACKET LEFT MOUNT BRACKET (12") LEFT MOUNT BRACKET (16") RIGHT MOUNT BRACKET RIGHT MOUNT BRACKET (12") RIGHT MOUNT BRACKET (16") SUPPORT SPACER WASHER (3/4", HARDENED)

REMARKS

H313, H314, H514 M552 LOWER MOUNT BRACKET ONLY; TORQUE TO 650 FT-LBS H514 LOWER MOUNTING BOLTS H313, H314 H514, SEE FOOTNOTE 2 ROLLER BOOM ROLLER BOOM (FOR 3' AND 44" BOOM) ROLLER BOOM (FOR 4' BOOM) STANDARD BOOM "& 5'-50K ROLLER BOOM" STANDARD BOOM (FOR 5' BOOM) 3610 3610 3610 3610 SEE FOOTNOTE 1 H514, SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. WHEN H312 OR H314 ATTACHMENT IS USED IN AN OFFSET POSITION THE RIGHT MOINT BRACKET WILL BE REPLACED BY REF. NO. 7 (41-280) SUPPORT SPACER 2. EARLY PRODUCTION UNITS USED 107-688 WITH TWO HARDENED WASHERS. CURRENT PRODUCTION UNITS USE 107-720 WITH FOUR HARDENED WASHERS

NOTE:

03

ID0139700

150

151

152

PERSONNEL RESTRAINT

3P

2 6 7 8

5 1

4

8 3

01

ID0141295

153

PERSONNEL RESTRAINT

3P

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

105-473 106-633 105-340 106-356 106-191 107-720 141-040 141-152 141-041 141-153 141-043 141-352 141-321 141-322 105-994 106-851 106-949

QTY

DESCRIPTION

4 4 4 4 2 2 1 1 1 1 1 1 1 1 1 2 2 4

BOLT (3/4-NC X 5") BOLT (M20-2.50 X 130mm) FLG LOCKNUT (3/4-NC) FLG NUT (M20-2.50, 10.9) BOLT (5/8-NC X 6", GD 8) SCREW (M18-2.5 X 160mm, 10.9) 3' PERSONNEL RESTRAINT BAR 3' PERSONNEL RESTRAINT BAR 4' PERSONNEL RESTRAINT BAR 4' PERSONNEL RESTRAINT BAR 4' PERSONNEL RESTRAINT BAR 5' PERSONNEL RESTRAINT BAR 5' PERSONNEL RESTRAINT BAR LEFT RESTRAINT BRACKET (3P) RIGHT RESTRAINT BRACKET (2P) FLG LOCKNUT (5/8-NC) LOCKNUT (M18-2.5) WASHER (3/4", HARDENED)

REMARKS

H514 H514 SEE FOOTNOTE 1 H514, SEE FOOTNOTE 1 & 4 SEE FOOTNOTE 3, ROLLER BOOM SEE FOOTNOTE 2, ROLLER & STD BOOM SEE FOOTNOTE 3, ROLLER BOOM SEE FOOTNOTE 2, ROLLER BOOM SEE FOOTNOTE 2, STANDARD BOOM SEE FOOTNOTE 3, ROLLER BOOM SEE FOOTNOTE 2, STANDARD BOOM

H514 H514, SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. TORQUE TO 250 FT. LBS. 2. H411 3. H412 & H514 4. EARLY PRODUCTION UNITS USED 107-688 WITH TWO HARDENED WASHERS. CURRENT PRODUCTION UNITS USE 107-720 WITH FOUR HARDENED WASHERS.

NOTE:

01

ID0141295

154

155

156

TRENCH CLEANER 2P

17

16

12 6

14 19

1

9

5

2

6 13 15

3

20 4 3 8 10

18

11

3

7

04

ID0139175

157

TRENCH CLEANER 2P

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

190-2406 190-2604 105-065 3 105-071 2 183-179 4 105-279 2 105-386 2 106-191 2 106-480 2 105-994 4 105-340 2 106-442 4 106-851 2 106-191 2 105-464 2 107-337 2 107-720 2 115-503 8 115-602 2 115-1018 2 141-109 2 141-215 1 141-134 1 141-135 1 141-136 1 141-137 1 140-1357 1 140-1358 1 141-211 1 141-132 1 140-1361 1 140-1365 1 140-1352 1 140-1363 1 140-1369 1 140-1354 1 140-1356 1 141-276 1 141-371 1 141-373 1 141-277 1 141-372 1 141-374 1 141-280 3 106-949 4 105-884 2 115-0005 2

DESCRIPTION

MECH CLEANER CONV KIT (ROLLER BOOM) MECH CLEANER CONV KIT (STD BOOM) LOCKNUT (1/2-NC) WASHER (1/2") PIN CARRIAGE BOLT (1/2-NC X 3") BOLT (5/8-NC X 4-1/2") BOLT (5/8-NC X 6", GD8) SCREW (M16-2.0 X 110mm, 10.9) FLG LOCKNUT (5/8-NC) FLG LOCKNUT (3/4-NC) FLG LOCKNUT (M16-2.00,PRV TRQ) LOCKNUT (M18-2.5) BOLT (5/8-NC X 6", GD8) BOLT (3/4-NC X 7", GD8) SCREW (M16-2.00 X 150mm, 10.9) SCREW (M18-2.5 X 160mm, 10.9) KLIP RING (3/4") EXTENSION SPRING EXTENSION SPRING REAR LINK CLEANER SHOE 4" CLEANER SHOE 6" CLEANER SHOE 8" CLEANER SHOE 10" CLEANER SHOE 12" SHOE BEAM (LTS) SHOE BEAM (STD) FRONT LINK FRONT LINK 3' LOWER CLEANER BAR (2.000" P) 3' LOWER CLEANER BAR (2.000" P) 3' LOWER CLEANER BAR (2.000" P) 4' LOWER CLEANER BAR (2.000" P) 4' LOWER CLEANER BAR (2.000" P) 4' LOWER CLEANER BAR (2.000" P) 5' LOWER CLEANER BAR (2.000" P) LEFT MOUNT BRACKET LEFT MOUNT BRACKET (12") LEFT MOUNT BRACKET (16") RIGHT MOUNT BRACKET RIGHT MOUNT BRACKET (12") RIGHT MOUNT BRACKET (16") SUPPORT SPACER WASHER (3/4", HARDENED) WASHER (.531") EXTERNAL SNAP RING (0.500")

REMARKS

INCL REF NO'S 1-4,8-10,12,13, 19 & 20; SEE F/N 1 INCL REF NO'S 1-4,8-10,12,13, 19 & 20; SEE F/N 1

M552 H313, H314, H514 M552 LOWER MOUNT BRACKET ONLY; TORQUE TO 650 FT-LBS H313, H314, H514 (2) H514 LOWER MOUNTING BOLTS M552 H313, H314 H514, SEE FOOTNOTE 4 OLD STYLE; SEE FOOTNOTE 6 SEE FOOTNOTES 5 & 6

ROLLER BOOMS; SEE FOOTNOTE 6 STANDARD BOOMS; SEE FOOTNOTE 6 ROLLER BOOMS STANDARD BOOMS ROLLER BOOMS; SEE FOOTNOTES 3 & 6 ROLLER BOOMS; SEE FOOTNOTES 2 & 6 STANDARD BOOM; SEE FOOTNOTES 2 & 6 ROLLER BOOMS; SEE FOOTNOTES 3 & 6 ROLLER BOOMS; SEE FOOTNOTES 2 & 6 STANDARD BOOM; SEE FOOTNOTES 2 & 6 STANDARD BOOM; SEE FOOTNOTES 2 & 6 3610 3610 3610 3610 M552 H514, SEE FOOTNOTE 4 SEE FOOTNOTE 6 SEE FOOTNOTE 6

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 050-926 2. H311 BEGINS WITH S/N 8K0126; H411 BEGINS WITH S/N 3M0693; H313 3. H312, H412, H314, H514, H450, H552, M552 4. EARLY PRODUCTION UNITS USED 107-688 W/ TWO HARDENED WASHERS. CURRENT PRODUCTION UNITS USE 107-720 W/ FOUR HARDENED WASHERS 5. INSTALL SPRING 115-1018 SO THAT OPEN ENDS OF THE COILS ARE FACING IN TOWARDS THE CLEANER BAR AND SHOE BEAM. 6. IF REPLACING OLD SPRINGS, CLEANER BAR OR SHOE BEAM, USE NEW CLEANER BAR AND SHOE BEAM SHOWN ON THIS PAGE, & INSTALL TRENCH CLEANER SPRING KIT 190-2669.

NOTE:

04

ID0139175

158

TRENCH CLEANER 3P

17

9

17

5

6

7 8 4 13 16 2 18

9

3 12

1 10

12

15

14 11

08

ID0109686

159

TRENCH CLEANER 3P REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

100-129 105-047 105-052 105-118 105-320 105-338 183-057 181-216 105-502 110-128 116-033 116-034 116-035 116-036 140-952 141-661 141-052 143-148 141-348 141-053 143-147 141-353 141-351 140-975 140-976 140-977 180-573 140-955 141-662 180-559

QTY

6 6 6 2 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CLEANER SHOE & SLIDE KIT LOCKNUT (3/8-NC) BOLT (3/8-NC X 1-1/4") WASHER (3/8") BOLT (3/4-NV X 2-1/4") LOCKNUT (3/4-NC) SLIDE LOCK PIN ROLLER COTTER PIN (3/16" X 2") SPRING CLIP PIN (5/32" X 1") SHOE FACING (6") SHOE FACING (8") SHOE FACING (10") SHOE FACING (12") CLEANER SHOE CLEANER SHOE CLEANER SHOE (44") 3P, 3' CLEANER BAR 3P, 3' CLAENER BAR CLEANER BAR 3P, 4' CLEANER BAR 3P, 4' CLEANER BAR 3P, 5' CLEANER BAR SHOE FACING 8" SHOE FACING 10" SHOE FACING 12" PIN CLEANER SHOE SLIDE CLEANER SHOE SLIDE PULL OIN (1" X 4.625")

INCLUDES REF NO.'S 1-9 & 16-18. SEE FOOTNOTE 1

OBSOLETE FOR 3' ROLLER BOOM, SEE FOOTNOTE 3.

FOR 3' ROLLER BOOM, SEE FOOTNOTE 2, OBSOLETE FOR 3' STD BOOM, SEE FOOTNOTE 2.

FOR 4' ROLLER BOOM, SEE FOOTNOTE 3 & 5.

FOR 4' ROLLER BOOM, SEE FOOTNOTE 2.

FOR 4' STD BOOM, SEE FOOTNOTE 2.

SEE FOOTNOTE 4

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 050-066 2. H411 3. H412, H514, M552 4. FOR 5' STD BOOM, SEE FOOTNOTE 2; FOR 5' ROLLER BOOM, SEE FOOTNOTE 3 5. H552 NOTE: THE ONLY 3P BOOM THAT CAN BE MOUNTED ON THE H552 IS THE 4' LTR NON-WEARBAR BOOM (143-358) NOTE:

08

ID0109686

160

161

162

DIG CHAIN 2P50K2PS RR

5 10 9 7

12

8

11

2 4

13 3

14 1

6

16 15

05

ID0093102

163

DIG CHAIN 2P50K2PS RR REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-043 AR BOLT (1/2-NC X 1-1/4") 105-066 AR BOLT (1/2-NC X 1-3/4") 105-136 AR BOLT (1/2-NC X 3-1/2", GD8) 105-111 AR BOLT (1/2-NC X 4") 2. 105-065 AR LOCKNUT (1/2-NC) 3. 135-351 AR DIG CHAIN PIN (50K) 4. 135-358 AR LOCK KEY (3/32" X 1/2") 5. 135-952 AR CHAIN SPACER 6. 135-964 AR TOOTH SPACER (1/4") 7. 136-135 AR LEFT DIGGING TOOTH-CUP 135-1233 AR DURATOOTH, LEFT 1/4 50K 135-1234 AR DURATOOTH C2X, LEFT 1/4 50K 8. 136-136 AR RIGHT DIGGING TOOTH-CUP 135-1236 AR DURATOOTH, RIGHT 1/4 50K 135-1237 AR DURATOOTH C2X, RIGHT 1/4 50K 9. 136-137 AR L.H. 2.000 VEE 10. 136-138 AR R.H. 2.000 VEE 11. 138-203 AR ROLLER LINK (50K) 12. 138-215 AR 12' DIG CHAIN (2 P) 138-216 AR 4' DIG CHAIN (4 P) 138-217 AR 2' DIG CHAIN (2 P) 138-218 AR 11'4" CHAIN (68 P) 138-219 AR 2'8" DIG CHAIN (6 P) 13. 138-352 AR TOOTH SIDEBAR 138-370 AR MASTER LINK KIT-TOOTH(50K) 14. 138-353 AR TOOTH SIDEBAR-HEAD (50K) 138-370 AR MASTER LINK KIT-TOOTH (50K) 15. 136-031 AR CHAIN SPACER (.650") 16. 136-032 AR CHAIN SPACER (1.200")

REMARKS

OBSOLETE

OBSOLETE

OBSOLETE OBSOLETE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH KEY SIDE INCL REF NO'S 3,4,13, AND 14 HEAD SIDE INCL REF NO'S 3,4,13, AND 14

NOT SHOWN: 259-140 CHAIN JAWS (1-1/8" DRIVE)

NOT SHOWN:

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

NOTE:

05

ID0093102

164

DIG CHAIN 2P50K4PS RR 4 PITCH SPACING-RAISED RIVET

10

9 6

18 11 2

7

5

16

1 8

17

15 13

14 12 4

3

03

ID0139093

165

DIG CHAIN 2P50K4PS RR 4 PITCH SPACING-RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

105-043 AR 105-066 AR 105-067 AR 105-082 AR 105-229 AR 105-065 AR 135-351 AR 135-358 AR 135-964 AR 135-952 AR 135-912 AR 135-950 AR 135-913 AR 135-914 AR 135-924 AR 135-1233 AR 135-1234 AR 135-925 AR 135-1236 AR 135-1237 AR 136-137 AR 136-138 AR 138-203 AR 138-210 AR 138-211 AR 138-212 AR 138-213 AR 138-214 AR 138-370 AR 138-380 AR 136-031 AR 136-032 AR 105-002 AR 105-076 AR 105-111 AR 105-275 AR

DESCRIPTION

BOLT (1/2-NC 1-1/4") BOLT (1/2-NC X 1-3/4") BOLT (1/2-NC X 2-3/4") BOLT (1/2-NC X 2-1/2") BOLT (1/2-NC X 2") LOCKNUT (1/2-NC) DIG CHAIN PIN (50K) LOCK KEY (3/32" X 1/2") TOOTH SPACER (1/4") CHAIN SPACER TOOTH ADAPTER (8") TOOTH ADAPTER (10") TOOTH ADAPTER (12") TOOTH ADAPTER (16") LEFT DIGGING TOOTH DURATOOTH, LEFT 1/4 50K DURATOOTH C2X, LEFT 1/4 50K RIGHT DIGGING TOOTH DURATOOTH, RIGHT 1/4 50K DURATOOTH C2X, RIGHT 1/4 50K LH 2.000 VEE TEETH RH 2.000 VEE TEETH ROLLER LINK (50K) DIG CHAIN - 4P (2' 0") DIG CHAIN - 4P (2' 8") DIG CHAIN - 4P (4' 0") DIG CHAIN - 4P (11' 4") DIG CHAIN - 4P (12' 0") MASTER LINK KIT-TOOTH (50K) MASTER LINK KIT-TOOTH (50K) CHAIN SPACER (.650") CHAIN SPACER (1.200") BOLT (1/2-NC 2-1/4") BOLT (1/2-NC X 3") BOLT (1/2-NC X 4") BOLT (1/2-NC X 6")

REMARKS

OBSOLETE

OBSOLETE

OBSOLETE OBSOLETE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH INCL REF NO'S 3, 4 AND 15

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0139093

166

DIGGING CHAIN (2"P - 50,000 LB)

ALTERNATE SIDEBAR SPACING-RAISED RIVET

7 6

2

11 8

5

1 5

9 10

13 4 12

3

07

ID0093099

167

DIGGING CHAIN (2"P - 50,000 LB)

ALTERNATE SIDEBAR SPACING-RAISED RIVET REF PART NO. NUMBER

1.

QTY

DESCRIPTION

105-043 AR BOLT (1/2-NC X 1-1/4") 105-066 AR BOLT (1/2-NC X 1-3/4") 105-065 AR LOCKNUT (1/2-NC) 135-351 AR DIG CHAIN PIN (50K) 135-358 AR LOCK KEY (3/32" X 1/2") 135-964 AR TOOTH SPACER (1/4") 135-924 AR LEFT CUP TOOTH 135-1233 AR DURATOOTH LEFT 1/4 50K 135-1234 AR DURATOOTH C2X LEFT 1/4 50K 135-925 AR RIGHT CUP TOOTH 135-1236 AR DURATOOTH RIGHT 1/4 50K 135-1237 AR DURATOOTH CSX RIGHT 1/4 50K 136-137 AR LEFT TOUGH TOOTH 90 136-138 AR RIGHT TOUGH TOOTH 90 138-203 AR ROLLER LINK (50K) 138-279 AR 2' CHAIN (12 P) 138-278 AR 2' 8" CHAIN (16 P) 138-280 AR 4' CHAIN (24 P) 138-281 AR 12' CHAIN (72 P) 138-352 AR TOOTH SIDEBAR 138-370 AR TOOTH SIDEBAR 138-355 AR PLAIN SIDEBAR 138-380 AR PLAIN SIDEBAR

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

REMARKS

USE WITH REF NO 5, TOOTH SPACER (135-964)

OBSOLETE OBSOLETE OBSOLETE OBSOLETE LESS TEETH LESS TEETH LESS TEETH LESS TEETH KEY SIDE HEAD SIDE

NOT SHOWN:

259-140

CHAIN JAWS (1-1/8" DRIVE)

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (050-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

07

ID0093099

168

ALLIGATOR CHAIN 2.000" PITCH - 50,000 LB RAISED RIVET

20

17

12

16

14 13

11 13

18 15

14 19

14 13

3

14 4

1

13

5

2 8

10

6

9 7

04

ID0129160

169

ALLIGATOR CHAIN 2.000" PITCH - 50,000 LB

RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

105-065 AR 105-076 AR 105-110 AR 105-111 AR 138-203 AR 138-215 AR 138-216 AR 138-217 AR 138-218 AR 138-219 AR 135-351 AR 138-352 AR 138-370 AR 138-353 AR 138-370 AR 135-358 AR 135-952 AR 136-100 AR 136-101 AR 136-102 AR 136-036 AR 136-037 AR 136-038 AR 136-039 AR 136-040 AR 136-041 AR 136-043 AR 136-008 AR

DESCRIPTION

LOCKNUT (1/2-NC) BOLT (1/2-NC X 3") BOLT (1/2-NC X 4-1/2") BOLT (1/2-NC X 4") ROLLER LINK (50K) 12' DIG CHAIN (2P) 4' DIG CHAIN (2P) 2' DIG CHAIN (2P) 11' 4" DIG CHAIN (2P) 2' 8" DIG CHAIN (2P) DIG CHAIN PIN (50K) TOOTH SIDEBAR-KEY (50K) MASTER LINK-TOOTH (50K) TOOTH SIDEBAR-HEAD (50K) MASTER LINK-TOOTH (50K) LOCK KEY (3/32" X 1/2") CHAIN SPACER CAP BIT INSERT BIT INSERT BIT BIT ADAPTER BIT ADAPTER BIT ADAPTER BIT ADAPTER BIT ADAPTER BIT ADAPTER SPACER RETAINER RING

REMARKS

LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS

INCL REF NO. 7-8 INCL REF NO. 7-8 USED WITH ONE OR TWO ADAPTERS ON OUTSIDE INCL REF NO. 20 INCL REF NO. 20 INCL REF NO. 20 FOR SINGLE LEFT OR RIGHT INSIDE OR OUTSIDE FOR SINGLE LEFT OR RIGHT INSIDE OR OUTSIDE FOR LEFT OUTSIDE FOR RIGHT OUTSIDE FOR RIGHT OUTSIDE FOR LEFT OUTSIDE USED WITH ADAPTER INSIDE

NOT SHOWN:

259-001 259-002 259-150 259-140 135-957

BIT PULLER - HAMMER BIT PULLER - SLIDE HAMMER BIT PUNCH - SLIDE HAMMER CHAIN JAWS (1-1/8" DRIVE) BIT BLOCK

FOR REF NO'S 13 - 18

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

04

ID0129160

170

171

172

173

174

DIGGING CHAIN 3.067" P - 70,000 LB

8 10 7

6

9

4 5

15

12

1 13 3 14

11

2 6

04

ID0093092

175

DIGGING CHAIN 3.067" P - 70,000 LB REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

DESCRIPTION

105-372 AR LOCKNUT (3/4-NC) 105-499 AR BOLT (3/4-NC X 1-3/4") 105-466 AR BOLT (3/4-NC X 2-1/2") 105-339 AR BOLT (3/4-NC X 2-3/4") 105-321 AR BOLT (3/4-NC X 3") 105-365 AR BOLT (3/4-NC X 4") 106-086 AR BOLT (3/4-NC X 4-1/4") 105-383 AR BOLT (3/4-NC X 6") 135-402 AR LOCK KEY (5/16" X 3/4") 135-910 AR LEFT CUP TOOTH 135-1239 AR DURATOOTH, LEFT 3/8 70-110K 135-1240 AR DURATOOTH C2X, LEFT 3/8 70-110K 135-911 AR RIGHT CUP TOOTH 135-1242 AR DURATOOTH, RIGHT 3/8 70-110K 135-1243 AR DURATOOTH C2X, RIGHT 3/8 70-110K 135-921 AR TOOTH SPACER (3/8") 136-070 AR TOOTH SPACER (1/2") 135-960 AR SPACER (1/8") 135-961 AR CHAIN SPACER (.8") 135-962 AR CHAIN SPACER (1.9") 135-979 AR CHAIN SPACER (2.16") 136-109 AR LEFT TOUGH TOOTH 90 136-110 AR RIGHT TOUGH TOOTH 90 136-120 AR TOOTH ADAPTER 136-071 AR TOOTH ADAPTER 137-501 AR DIG CHAIN PIN (70K) 138-503 AR ROLLER LINK 138-504 AR TOOTH SIDEBAR 138-505 AR TOOTH SIDEBAR 138-701 AR 2'-2" CHAIN (8 P) 138-702 AR 4'-2" CHAIN (16 P) 138-703 AR 13'-3" CHAIN (52 P) 138-707 AR 14'-4" CHAIN (56 P) 138-704 AR 15'-10" CHAIN (62 P)

REMARKS

OBSOLETE OBSOLETE

OBSOLETE OBSOLETE FOR 10" & 12" WIDTHS. NOT SHOWN KEY SIDE HEAD SIDE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH

NOT SHOWN:

259-140

CHAIN JAWS

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

04

ID0093092

176

DIGGING CHAIN 3.067" P - 70,000 LB 4 PITCH SPACING - RAISED RIVET

8

5

10 1 7 6 9

6

4 2

13

15

14

3 12 11

06

ID0129159

177

DIGGING CHAIN 3.067" P - 70,000 LB 4 PITCH SPACING - RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

105-372 AR 105-499 AR 105-466 AR 105-339 AR 105-321 AR 105-365 AR 105-383 AR 135-402 AR 135-910 AR 135-1239 AR 135-1240 AR 135-911 AR 135-1242 AR 135-1243 AR 135-921 AR 136-070 AR 135-960 AR 135-961 AR 135-962 AR 136-109 AR 136-110 AR 136-120 AR 137-501 AR 135-1182 AR 138-506 AR 138-507 AR 138-509 AR 138-510 AR 138-511 AR 138-512 AR 138-706 AR

DESCRIPTION

LOCKNUT (3/4-NC) BOLT (3/4-NC X 1-3/4") BOLT (3/4-NC X 2-1/2") BOLT (3/4-NC X 2-3/4") BOLT (3/4-NC X 3") BOLT (3/4-NC X 4") BOLT (3/4-NC X 6") LOCK KEY (5/16" X 3/4") LEFT CUP TOOTH DURATOOTH LEFT 3/8" 70-110K DURATOOTH C2X LEFT 3/8" 70-110K RIGHT CUP TOOTH DURATOOTH RIGHT 3/8" 70-110K DURATOOTH C2X RIGHT 3/8" 70-110K SPACER (3/8") SPACER (1/2") SHIM (1/8") CHAIN SPACER (.80") CHAIN SPACER (1.90") LEFT TOUGH TOOTH 90 RIGHT TOUGH TOOTH 90 TOOTH ADAPTER (7.65") DIG CHAIN PIN (70K) 70K STD REPAIR STATION KIT PLAIN SIDEBAR PLAIN SIDEBAR 2'-1" CHAIN (8 P) 4'-1" CHAIN (16 P) 15'-10" CHAIN (62 P) 13'-3" CHAIN (52 P) 14'-4" CHAIN (56 P)

REMARKS

OBSOLETE

OBSOLETE

OBSOLETE OBSOLETE

OBSOLETE, KEY SIDE OBSOLETE, HEAD SIDE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH

NOT SHOWN:

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM,CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

06

ID0129159

178

179

180

PRM CHAIN ALGTR 3P70K2PS RR PR 2 PITCH SPACING-BOLT ON-RAISED RIVET 8 6 10

13 11

3

9

3

13 1

5

13

4

3 5

7 4 5

5 12

12 14

2 3 14

5

11

3 16

2

5

15

02

ID0093161

181

PRM CHAIN ALGTR 3P70K2PS RR PR 2 PITCH SPACING-BOLT ON-RAISED RIVET REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-322 AR BOLT (3/4-NC X 5-1/2") 2. 105-365 AR BOLT (3/4-NC X 4") 3. 105-372 AR LOCKNUT (3/4-NC) 4. 105-391 AR BOLT (3/4-NC X 4-1/2") 5. 135-1187 AR 70K PREMIUM REPAIR STATION KIT 6. 136-008 AR RETAINER RING 7. 139-701 AR 2'-1" CHAIN (8 P) 139-702 AR 4'-1" CHAIN (16 P) 139-707 AR 14'-6" CHAIN (56 P) 139-704 AR 16'-1" CHAIN (62 P) 8. 136-100 AR BIT (CARBIDE CAP) 136-101 AR BIT (CARBIDE INSERT) 136-102 AR HEAVY DUTY BIT (CARBIDE INSERT) 9. 135-973 AR BIT ADAPTER 10. 135-974 AR BIT ADAPTER 11. 135-975 AR BIT ADAPTER 12. 135-976 AR BIT ADAPTER 13. 135-979 AR CHAIN SPACER (2.156") 14. 135-980 AR CHAIN SPACER (1.405") 15. 137-501 AR DIG CHAIN PIN (70K) 16. 135-402 AR LOCK KEY (5/16" X 3/4")

REMARKS

USE WITH TWO (2) ADAPTERS ON OUTSIDE USE WITH ADAPTER ON INSIDE

LESS ADAPTERS LESS ADAPTERS LESS ADAPTERS LESS ADAPTERS INCL REF NO 17 INCL REF NO 17 INCL REF NO 17 LEFT OUTSIDE RIGHT OUTSIDE LEFT INSIDE AND RIGHT OUTSIDE RIGHT INSIDE AND LEFT OUTSIDE USED WITH ONE OR TWO ADAPTERS ON OUTSIDE USED WITH ONE ADAPTER INSIDE

NOT SHOWN:

259-001 259-002 259-150 259-140 135-957

BIT PULLER - HAMMER BIT PULLER - SLIDE HAMMER BIT PUNCH - SLIDE HAMMER CHAIN JAWS (1-1/8" DRIVE) BIT BLOCK

FOR REF NO.'S 9-12

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

02

ID0093161

182

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS

HAMMER 3 5

4

SLIDE HAMMER 3 1

2

H

801-056

183

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS REF PART NO. NUMBER

1.

2.

3.

4.

5.

259-002 259-001 259-036 105-403 105-357 183-072 259-003

QTY

1 1 2 1 1

DESCRIPTION

REMARKS

BIT PULLER - SLIDE HAMMER BIT PULLER - HAMMER BIT PULLER JAM NUT (5/8-NC) LOCKNUT (5/8-NC) SLIDE HAMMER ROD SLIDE HAMMER

INCL REF NO.'S 1 - 5 EARLY STYLE

FOOTNOTES

NOTE:

H

801-056

184

SPECIAL TOOLS - ALIG BIT PUNCH

5

3

4

1 9 2 8

6

H

7

801-057

185

SPECIAL TOOLS - ALIG BIT PUNCH REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

259-150 105-708 105-964 105-994 183-072 259-003 259-151 259-152 259-153 105-357

QTY

DESCRIPTION

REMARKS

INCL REF NO.'S 1 THRU 8

2 1 1 1 1 1 1 1 1

BIT PUNCH - SLIDE HAMMER SET SCREW (3/8-NC X 3/8", NLK) WASHER (.656") FLG LOCKNUT (5/8-NC) SLIDE HAMMER ROD SLIDE HAMMER HEAVY BIT PUNCH-SLIDE HAMMER LIGHT BIT PUNCH-SLIDE HAMMER PUNCH ADAPTER-SLIDE HAMMER LOCKNUT (5/8-NC)

FOOTNOTES

NOTE:

H

801-057

186

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS

LEFT JAW

RIGHT JAW

8

9

11 10 11 10

1 2

3 4 12 5 6

13 4

7

H

801-058

187

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

259-140 259-186 115-003 105-310 105-975 259-185 125-402 107-761 259-181 259-180 105-059 105-181 105-066 105-065

QTY

DESCRIPTION

REMARKS

INCL REF NO'S 1 - 13

1 1 1 2 1 1 1 1 1 2 2 1 1

CHAIN JAWS (1-1/8" DRIVE) THREADED TRUNION ZERK (1/4-NF, STR) JAM NUT (3/4-NC) WASHER (3/4") SLIP TRUNION BRONZE BUSHING (.750") BOLT ALL THREAD (3/4-10 NC X 11") LEFT JAW RIGHT JAW WASHER (7/16") BOLT (3/8-NC X 1/2") BOLT (1/2-NC X 1-3/4") LOCKNUT (1/2-NC)

FOOTNOTES

NOTE:

H

801-058

188

PULL BLADES

1

3

4

5 2

8

6 7

5

9 10

11

08

ID0125102

189

PULL BLADES REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

186-191 186-424

1 1

186-336

1

186-810

1

186-811

1

125-734 105-871 186-248 186-247 181-598 125-736 185-901 185-902 185-903 185-904 105-065 105-156 105-075 105-162 105-179 105-047

4 2 2 AR 1 2 1 1 1 1 2 1 1 1 1 1

DESCRIPTION

PULL/FLOAT BLADE (5/8" X 12") BULLET BLADE (12" LG X 3/8" THK) 1-1/2" OD BULLET BULLET BLADE (12" LG X 3/8" THK) 3" OD BULLET SPEED BULLET BLADE (12" LG X 3/8 " THK) 2" OD BULLET BULLET BLADE (18" LG X 3/8" THK) 2" OD BULLET TENSION BUSHING (1.375") BOLT (1/2-NC X 2" GD8) LINK PULL BLADE LINK CONVERSION KIT BUSHING SPRING BUSHING (1.000") PULLING GRIP (3/8" TO 1/2") PULLING GRIP (1/2" TO 3/4") PULLING GRIP (3/4" TO 1 1/4") PULLING GRIP (1 1/4" TO 2") LOCKNUT (1/2-NC) BOLT (3/8-NC X 1 1/2") BOLT (3/8-NC X 2") BOLT (3/8-NC X 2 1/4") BOLT (3/8-NC X 3-1/2") LOCKNUT (3/8-NC)

REMARKS

INCL REF NO. 7, SEE FOOTNOTE 4 SEE FOOTNOTES 2 & 4 SEE FOOTNOTES 2 & 4 SEE FOOTNOTES 2 & 4 SEE FOOTNOTES 2 & 4 SEE FOOTNOTE 1

INCL REF NO.'S 4,5,6 & 9

USE ON PULL BLADES WITH 1.5" OD BULLET W/WELDED TABS, (OLD STYLE) USE ON PULL BLADES WITH 1.5" OD BULLETS W/MACHINED TABS, (NEW STYLE) USE ON PULL BLADES WITH 3" OD BULLETS W/WELDED TABS, (OLD STYLE) USE ON PULL BLADES WITH 3" OD BULLETS W/MACHINED TABS, (NEW STYLE)

FOOTNOTES:

1. PULL BLADES WITH 1-3/4" ID MOUNTING BOSSES, USED BUSHING (REF NO. 3) AND ARE NO LONGER AVAILABLE. THIS BUSHING IS NOT USED ON REPLACEMENT BLADES HAVING BOSSES WITH 1-3/8" ID. 2. THESE PULL BLADES HAVE BOSSES WITH 1-3/8" ID AND DO NOT REQUIRE THE USE OF BUSHINGS. 3. SPEED BLADES ARE INTENDED FOR STRAIGHT OR GENTLY CURVING PLOW RUNS. THEY SHOULD NOT BE USED IN RUNS REQUIRING SHARP CURVES. 4. USE OF THESE BLADES ON THE H532, H552 OR M552 REQUIRES (2) 1-3/8" DIAMETER PINS (183-626) AND THE REPLACEMENT OF THE EXISTING STEEL SPRING BUSHINGS IN THE VIBRATOR BLADE MOUNT WITH (4) 1-3/8" ID STEEL SPRING BUSHINGS (125-789).

5. LENGTH REFERS TO COVER DEPTH.

08

ID0125102

190

FEED BLADES

2

1 10 3

5

4

6 7

11

8

9

08

ID0055434

191

FEED BLADES REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

106-021 106-022 106-024 106-023 186-450 186-773 186-502 186-780 186-594 186-457 186-509 186-523 186-465 186-473 186-516 186-819 186-835 186-530 186-804 186-805 186-591 186-455 186-507 186-521 186-463 186-514 186-885 186-886 185-202 185-234 185-206 185-233 185-237 110-368 110-833 186-528

QTY

DESCRIPTION

REMARKS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WING BOLT (3/8-NC X 1-1/4") WING BOLT (3/8-NC X 1-3/4") WING BOLT (3/8-NC X 2-1/2") WING BOLT (3/8-NC X 2") CABLE GUIDE (3/8" X 1-1/2" X 12") CABLE GUIDE (1/2" X 1-1/2" X 12") CABLE GUIDE (3/8" X 1-1/2" X 18") CABLE GUIDE (1/2" X 1-1/2" X 18") CABLE GUIDE (.75" X 3" X 6") CABLE GUIDE (.75" X 3" X 12") CABLE GUIDE (.75" X 3" 18") CABLE GUIDE (.75" X 3" X 24") CABLE GUIDE (.75" X 7.5" X 12") CABLE GUIDE (1" X 10" X 12") CABLE GUIDE (.75" X 7.5" X 18") CABLE GUIDE (1" X 7.5" X 24") CABLE GUIDE (1.5" X 6.75" X 24") CABLE GUIDE (1" X 10" X 18") SPEED FEED BLADE (.5" X 1.5" X 12") FEED FEED BLADE (.5" X 1.5" X 18") FEED BLADE (.75" X 3" X 6") FEED BLADE (.75" X 3" X 12") FEED BLADE (.75" X 3" X 18") FEED BLADE (.75" X 3" X 24") FEED BLADE (.75" X 7.5" X 12") FEED BLADE (.75" X 7.5" X 18") FEED BLADE (1" X 7.5" X 24") FEED BLADE (1.5" X 6.7" X 24") FEED BLADE (.75" X .31" X 9.5") FEED BLADE (.75" X .31" X 16") CABLE GUIDE (.75" X .31" X 9.5") CABLE GUIDE (.75" X .31" X 16") CABLE GUIDE (.75" X .75" X 18") SNAPPER PIN (3/8" X 1-1/2") SNAPPER PIN (3/8" X 2-3/4") FEED BLADE (1" X 10" X 18")

FOR 3/8" IM BLADE SEE FOOTNOTE 6 FOR 1/2" IM BLADE SEE FOOTNOTE 6 FOR 3/4" IM BLADE SEE FOOTNOTE 6 FOR 1" IM BLADE SEE FOOTNOTE 6 USE WITH 186-448 FEED BLADE USE WITH 186-765 & 186-804 FEED BLADE USE WITH 186-500 FEED BLADE USE WITH 186-774 & 186-805 FEED BLADE USE WITH 186-591 FEED BLADE USE WITH 186-455 FEED BLADE USE WITH 186-507 FEED BLADE USE WITH 186-521 & 186-880 FEED BLADE USE WITH 186-463 FEED BLADE USE WITH 186-471 FEED BLADE USE WITH 186-514 FEED BLADE USE WITH 186-528 FEED BLADE USE WITH 186-885 FEED BLADE USE WITH 186-886 FEED BLADE INCL REF NOS 1 & 2 SEE FOOTNOTE 1 & 2 INCL REF NOS 1 & 2 SEE FOOTNOTE 1 & 2 INCL REF NOS 1 & 3 SEE FOOTNOTE 1 INCL REF NOS 1 & 3 SEE FOOTNOTE 1 INCL REF NOS 1 & 3 SEE FOOTNOTE 1 INCL REF NOS 1 & 3 SEE FOOTNOTE 1 INCL REF NOS 1 & 4 SEE FOOTNOTE 1 INCL REF NOS 1 & 4 SEE FOOTNOTE 1 INCL REF NOS 1 & 4 SEE FOOTNOTE 1 INCL REF NOS 1 & 4 SEE FOOTNOTE 1 INCL REF NOS 1 & 9 SEE FOOTNOTE 3 INCL REF NOS 1 & 9 SEE FOOTNOTE 3

SEE FOOTNOTE 4 SEE FOOTNOTE 5 SEE FOOTNOTE 5 INCL REF NOS 1 & 4

SEE FOOTNOTE 1

FOOTNOTES

1. USE OF THESE BLADES ON THE H532, H552 OR M552 REQUIRES (2) 1-3/8" DIAMETER PINS (183-626) AND THE REPLACEMENT OF THE EXISTING STEEL SPRING BUSHINGS IN THE VIBRATOR BLADE MOUNT WITH (4) 1-3/8" ID STEEL SPRING BUSHINGS (125-789).

2. SPEED BLADES ARE INTENDED FOR STRAIGHT OR GENTLY CURVING PLOW RUNS. THEY SHOULD NOT BE USED IN RUNS REQUIRING SHARP TURNS. 3. THESE BLADES HAVE A VERY SMALL RADIUS (.31") AND A DEEPER CHUTE OPENING FOR MULTIPLE CABLES. 4. THIS GUIDE ONLY WORKS WITH FEED BLADE 185-234. IT LOWERS THE EXIT POINT TWO INCHES. 5. USE WITH BLADES NOT HAVING WELD-ON WING BOLT NUTS. 6. USE WITH BLADES USING WELD-ON WING BOLT NUTS. NOTE:

LENGTH (L) REFERS TO COVER DEPTHS. FEED BLADES (WHICH HAVE FIXED FEED TUBES) HAVE MEASUREMENTS OF THE SPACE BETWEEN FEED TUBES SIDES REFERRED TO AS INSIDE MEASUREMENT (IM). CABLE GUIDE THICKNESS (THK) MEASUREMENTS REFER TO A MEASUREMENT FROM EDGE TO EDGE AND CORRESPOND TO THE INSIDE MEASUREMENTS (IM) OF THE FEED BLADES THEY ARE USED WITH.

08

ID0055434

192

193

194

195

196

PIPE PULLER .625" - 1.250"

1

2

3

02

ID0139361

197

PIPE PULLER .625" - 1.250" REF PART NO. NUMBER

QTY

1.

2.

3.

1 1 1

368-290 107-113 107-114

DESCRIPTION

PIPE PULLER (.625" TO 1.250") NUT (#12-24) EYE BOLT (#12-24 X 1-1/2")

REMARKS

INCLUDES REFERENCE NUMBERS 2 AND 3 INCLUDES REFERENCE NUMBER 2

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0139361

198

NOTES:

ID0134963

199

MISCELLANEOUS

200

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

201

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

202

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

203

204

H514 - H532 - H552 - ZH542 - RC57 Related Publications Component

Ass’y

P/N

Model: H514 H514 ...................... Parts Manual .................................................................... .............. 053-486 H514 ...................... Operators Manual - 5700 ................................................. .............. 054-519 H514 ...................... Repair Guide (Service Manual) ....................................... .................. N/A H514 ...................... Supplementary Maint Guide - Trencher .......................... .............. 050-633 H514 ...................... Special Tools Guide ......................................................... .............. 052-901 H552 H552 ...................... Parts Manual .................................................................... .............. 053-486 H552 ...................... Operators Manual - 5700 . ................................................ .............. 054-519 H552 ...................... Repair Guide (Service Manual) ....................................... .................. N/A H552 ...................... Supplementary Maint Guide - Trencher .......................... .............. 050-633 H552 ...................... Digging Chain Guide (6 Volumes) ................................... .............. 050-700 H552 ...................... Special Tools Guide ......................................................... .............. 052-901 H532 H532 ...................... Parts Manual .................................................................... .............. 053-486 H532 ...................... Operators Manual - 5700 . ................................................ .............. 054-519 H532 ...................... Repair Guide (Service Manual) ....................................... .................. N/A H532 ...................... Supplementary Maint Guide - Trencher .......................... .............. 050-633 H532 ...................... Digging Chain Guide (6 Volumes) ................................... .............. 050-700 H532 ...................... Special Tools Guide ......................................................... .............. 052-901 RC57 RC57 ..................... Parts Manual .................................................................... .............. 053-486 RC57 ..................... Operators Manual - 5700 . ................................................ .............. 054-519 RC57 ..................... Repair Guide (Service Manual) ....................................... .................. N/A RC57 ..................... Supplementary Maint Guide - Trencher .......................... .............. 050-633 RC57 ...................... Digging Chain Guide (6 Volumes) ................................... .............. 050-700 RC57 ..................... Special Tools Guide ......................................................... .............. 052-901 ZH542 ZH542 .................... Parts Manual .................................................................... .............. 053-486 ZH542 .................... Operators Manual - 5700 . ................................................ .............. 054-519 ZH542 .................... Repair Guide (Service Manual) ....................................... .................. N/A ZH542 .................... Supplementary Maint Guide - Trencher .......................... .............. 050-633 ZH542 .................... Digging Chain Guide (6 Volumes) ................................... .............. 050-700 ZH542 .................... Special Tools Guide ......................................................... .............. 052-901

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.01

ID0117421

205

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

 Text

 Graphics

 Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

ID0135001

206

207

ID0040564

208

ID0135281