Ditch Witch H500 Series Carrier Attachments Parts Manual 053-404 PDF

HSO0 Series

Parts Manual

Ditch Witch HSO0 Series ISSUE NO. 05PL-11/92 For Replacement Copy Order P/N 053-404

Attachments for - 5020 & 5110

This manual contains information concerning the following models:

H510, H511, H512 Digging, H530 plow, H550 combo & RLCR50 Reel Carrier Attachments

Copyright 1991, 1992 The Charles Machine Works, Inc. AutoCrowd, Ditch Witch, Jet Trac, Modularmatic, Perma Soil, ProTech, Roto Witch, Sidekick, Subsite and

El are registered trademarks of The Charles Machine Works, Inc.

FOREWORD Ditch Witch equipment is quality engineered and manufactured to provide years of dependable service. To help ensure you obtain this long and satisfactory service, we have provided you with this Parts Manual containing an illustrated parts list from which you may select quality Ditch Witch replacement parts.

To help you in obtaining the exact parts you need, please specify the parts required by part number and description, not illustration reference numbers. Also, because we are continually seeking ways to improve our equipment and do make changes, it will be of great help to have the model and serial number of your specific equipment available when ordering parts from your Ditch Witch dealer.

Make sure you read all footnotes carefully as they help identify the part you may need. Part numbers in reverse type (white on black), or those in a box, are no longer available from The Charles Machine Works, Inc. However, your local Ditch Witch dealer may be able to assist you.

You may find the footnotes make reference to assembly instructions and/or Tech Bit articles.

These publications are not included in this Parts Manual, but may be obtained by contacting your local Ditch Witch dealer.

In some instances, it may be important to replace more than a single part when making a repair to prevent premature failure or wear of the new part or to preclude the necessity for repeat repairs. For instance, when replacing the digging chain due to wear, it is recommended that the digging chain sprockets also be replaced to prevent accelerated wear on the new chain, and vice versa. Very often, your Ditch Witch dealer may have a parts kit available containing the parts you will need or can advise you as to what parts are recommended to be replaced.

We recommend that ordinary vendor items not be substituted for genuine Ditch Witch replacement parts because of variances in materials, specifications, or workmanship which may not be apparent upon visual inspection. Genuine Ditch Witch replacement parts have been quality engineered and tested to provide satisfactory service and provide the best protection for your equipment investment.

Instructions on recommended use and maintenance of your Ditch Witch equipment can be found in the Operator's manual. Should you have questions not answered in these publications, please contact your Ditch Witch dealer.

The descriptions and specifications contained in this manual were current at the time of it's publication. However, The Charles Machine Works, inc. reserves the right, as part of it's normal product improvement to modify or change specifications at any time without notice.

The keys to long and productive equipment life are proper equipment operation, adherence to a good service/maintenance program and the use of quality replacement parts. You have an investment in your Ditch Witch equipment and we want to help you gain the most from that investment. A Ditch Witch dealer is your equipment partner in the underground construction business and can gladly provide you with Ditch Witch Professional ProTechrM Parts and Service as well as a full range of equipment assistance.

We thank you for your patronage and confidence in Ditch Witch equipment.

CONTENTS

HYDRAULIC SCHEMATIC: H510 & H511 32 HYDRAULIC SCHEMATIC: H512 33 34 HYDRAULIC SCHEMATIC: H512 (CLEANER) 77 HYDRAULIC SCHEMATIC: H530 (BEGINS) HYDRAULIC SCHEMATIC: H530 (ENDS) 76 79 HYDRAULIC SCHEMATIC: H550 (BEGINS) 78 HYDRAULIC SCHEMATIC: H550 (ENDS) 46 - 47 HYDRAULICS: H512 176 - 177 MANIFOLD VALVE: 158-590 (ASSY DWG) 210 PERSONAL COMMENTS 158 - 159 PERSONNEL RESTRAINT 108 - 109 PIVOT CLAMP: H510 & H512 40 - 41 PIVOT LIFT HYDRAULICS: H510 42 - 43 PIVOT LIFT HYDRAULICS: H511 44 - 45 PIVOT LIFT HYDRAULICS: H512 80 - 81 PIVOT LIFT HYDRAULICS: H550 24 - 25 PIVOT: H510 & H512 26 - 27 PIVOT: H511 64 - 65 PIVOT: H550 68 - 69 PLOW ARMS: H530 & H550 74 - 75 PLOW BLADES: CURRENT PRODUCTION 72 - 73 PLOW BLADES: EARLY DESIGN 82 - 83 PLOW LIFT HYDRAULICS 84 - 85 PLOW SWING HYDRAULICS 209 PUBLICATIONS/FLUID CAPACITIES 102 - 103 REEL CARRIER HYDRAULICS 98 REEL CARRIER FRAME 211 REPLACEMENT 0-RING CHART 116 - 117 ROLLER BOOM (NON WEAR BAR) 118 - 119 ROLLER BOOM (WEAR BAR TYPE) 122 - 123 ROLLER: 19" DIAMETER 16 - 17 SLIDE FRAME: H512 114 - 115 SMALL TAIL SPROCKET BOOM 168- 169 SPECIAL TOOL: BIT PULLERS 170 - 171 SPECIAL TOOL: BIT PUNCH 166 - 167 SPECIAL TOOL: CHAIN JAWS 28 - 29 SPOILS FLAP: H510 & H512 30 - 31 SPOILS FLAP: H511 62 - 63 SPOILS FLAP: H550 120 - 121 SPROCKET: 2" & 3" PITCH 66 - 67 STOW LOCK: H530 & H550 104 - 105 TITLE PAGE: BOOMS/CHAINS/AUGERS 172 TITLE PAGE: ASSEMBLY DRAWINGS 6 TITLE PAGE: H510, H511, H512 52 - 53 TITLE PAGE: H530 - H550 208 TITLE PAGE. MISCELLANEOUS SECTION 94 - 95 TITLE PAGE: REEL CARRIER 18 - 19 TRAVERSE MOTOR: H512 164 - 165 TRENCH CLEANER (HYD): ROLLER BOOMS 48 - 49 TRENCH CLEANER HYDRAULICS: H510 50 - 51 TRENCH CLEANER HYDRAULICS: H512 162 - 163 TRENCH CLEANER: ROLLER BOOMS 160 - 161 TRENCH CLEANER: STANDARD BOOMS 184 - 185 VIBRATOR (ASSY DWG) 86 - 87 VIBRATOR HYDRAULICS: H530 213 - 214 WARRANTY STATEMENT

10 - 11 ATTACHMENT FRAME: H510 12 - 13 ATTACHMENT FRAME: H511 14 - 15 ATTACHMENT FRAME: H512 58 - 59 ATTACHMENT FRAME: H530 60 - 61 ATTACHMENT FRAME: H550 128 - 129 AUGER PARTS 130 - 131 AUGER PARTS: H550 70 - 71 BLADE MOUNT: H530 & H550 92 - 93 BLADE STEERING HYD: (BEGINS) 90 - 91 BLADE STEERING HYD: (ENDS) 212 BOLT AND NUT TORQUE CHART 106 - 107 BOOM TUBE 110 - 111 BOOM: 2" PITCH 112 - 113 BOOM: 3" PITCH 100 - 101 CABLE GUIDE 5 CONTENTS 173 CONTROL VALVE: 158-575 (ASSY DWG) 174 - 175 CONTROL VALVES (ASSY DWG) 124 - 125 CYLINDER BRACKET: NON WEAR BAR 126 - 127 CYLINDER BRACKET: WEAR BAR BOOMS 190 - 191 CYLINDER: 150-122 (ASSY DWG) 196 - 197 CYLINDER: 151-029 (ASSY DWG) 198 - 199 CYLINDER: 151-043 (ASSY DWG) 202 - 203 CYLINDER: 151-047 (ASSY DWG) 206 - 207 CYLINDER: 151-048 (ASSY DWG) 192 - 193 CYLINDER: 151-049 (ASSY DWG) 200 - 201 CYLINDER: 151-050 (ASSY DWG) 194 - 195 CYLINDER: 151-054 (ASSY DWG) 204 - 205 CYLINDER: 151-066 (ASSY DWG) 188 - 189 CYLINDERS: GREASE (ASSY DWG) 7-9 DECAL KIT: H510, H511, H512, H710 54 - 55 DECAL KIT: H530 & H730 56 - 57 DECAL KIT: H550 & H750 96 - 97 DECAL KIT: REEL CARRIER 152 - 153 DIG CHAIN: 110K B/O ALLIGATOR 154 - 155 DIG CHAIN: 110K PREM B/O ALLIGATOR 150 - 151 DIG CHAIN: 110K PREMIUM, 2 PITCH 156 - 157 DIG CHAIN: 110K WELD-ON ALLIGATOR 148 - 149 DIG CHAIN: 110K, 2 PITCH 138 - 139 DIG CHAIN: 50K ALLIGATOR 132 - 133 DIG CHAIN: 50K, 2 PITCH 134 - 135 DIG CHAIN: 50K, 4 PITCH 136 - 137 DIG CHAIN: 50K, ALT SIDEBAR 144 - 145 DIG CHAIN: 70K B/O ALLIGATOR 146 - 147 DIG CHAIN: 70K PREM B/O ALLIGATOR 140 - 141 DIG CHAIN: 70K, 2 PITCH 142 - 143 DIG CHAIN: 70K, 4 PITCH 22 - 23 FRAME ADAPTER: H512 TO 7520/8020 36 - 37 GEARBOX HYDRAULICS: H510 & H511 38 - 39 GEARBOX HYDRAULICS: H512 88 - 89 GEARBOX/VIBRATOR HYDRAULICS: H550 182 - 183 HEADSHAFT GEARBOX (ASSY DWG) 20 - 21 HINGE/CLAMP: H512 178 - 179 HYD MOTOR: 155-570 (ASSY DWG) 180 - 181 HYD MOTOR: 158-710 (ASSY DWG) 186 - 187 HYDRAULIC CLAMPS (ASSY DWG)

5

H510 H511 H512

DECAL K I T H510,H511,H512 AND H710

DECAL KIT (CONT'D) H510.H511.H512 AND H710 H511

H710

H512

H512

11.00

.38

T

.38

10.00

2.00

3.00

3.50

3.75

8

801-381

DECAL KIT H510.H511.H512 AND H710 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

PART NUMBER OTY DESCRIPTION 275-599 DECAL KIT 274-033 2 H510 MODEL ID 274-052 2 H511 MODEL ID 274-053 2 H512 MODEL ID 274-055 2 H710 MODEL ID 274-034 1 CONTROL VALVE 274-117 1 CONTROL VALVE 275-043 1 CHAIN TENSION 275-123 2 DANGER CHAIN & AUGER 275-230 2 WARNING STRIPE (1-3/4" X 18") 275-231 4 WARNING STRIPE (2-3/4" X 18") 275-232 2 DANGER (1-3/4" X 18") 275-233 2 DANGER (2-3/4" X 18") 275-184 2 PINCH POINT HAZARD ALERT

REMARKS INCLUDES REF NO.'S 1-9

H512

H512

FOOTNOTES

9

801-381

ATTACHMENT FRAME H510 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

PART NUMBER OTY DESCRIPTION 105-071 2 WASHER (1/2") 105-078 4 NUT (1/4-NC) 105-137 6 CLIP NUT (5/16-NC) 105-293 2 BOLT (1/2-NC X 3/4 11 ) 105-090 3 BOLT (5/16-NC X 3/4") 105-826 3 FLANGE LOCK BOLT 105-829 4 FLANGE LOCK BOLT 105-833 4 FLANGE LOCKNUT 105-834 1 FLANGE LOCKNUT 105-873 6 FLANGE LOCK BOLT 105-919 10 FLANGE NUT 106-038 3 NUTSERT (5/16-NC) 106-039 2 NUTSERT (3/8-NC) 106-103 4 BOLT (1/4-NC XV,BUTTON HEAD) 106-167 10 BOLT (1-NC X 2") 116-348 2 BUMPER 116-352 1 RUBBER FLAP 116-353 1 CUSHION 314-501 1 ATTACHMENT FRAME 314-535 1 DIFFERENTIAL SHIELD 314-536 1 FRAME COVER 314-537 1 CYLINDER COVER 314-538 1 CONSOLE COVER 314-663 1 CONTROL PANEL

NOT SHOWN: 110-097 259-042 259-099

1 1 1

REMARKS

CLAMP PLUG WRENCH (1/2" SO DRIVE) PLUG WRENCH (3/8" HEX DRIVE)

FOOTNOTES

A

11

801-004

ATTACHMENT FRAME H511 REF PART NO. NUMBER QTY DESCRIPTION REMARKS 1. 314-401 1 ATTACHMENT FRAME 2. 362-646 1 CYLINDER COVER 3. 362-647 1 CONTROL VALVE COVER 4. 314-422 1 CLAMP BAR 5. 314-423 1 CLAMP BAR 6. 116 -407 1 RIGHT RUBBER FLAP 7. 116-406 1 LEFT RUBBER FLAP 8. 314-535 1 DIFFERENTIAL SHIELD 9. 105-293 2 BOLT (1/2-NC X 3/4 ") 10. 105-071 2 WASHER (1/2") 11. 116-348 2 BUMPER 12. 105-834 1 FLANGE LOCKNUT 13. 106-039 2 NUTSERT 14. 105-873 6 FLANGE LOCK BOLT 15. 105-854 7 CLIPNUT 16. 106-038 6 NUTSERT 17. 105-425 8 BOLT (1-NC X 2-1/2") 18. 105-919 8 FLANGE NUT 19. 116-351 1 BUMPER 20. 115-480 1 EXTERNAL GRIP RING 21. 314-420 1 GEARBOX COVER 22. 105-833 4 FLANGE LOCKNUT 23. 105-829 4 FLANGE LOCK BOLT 24. 105-826 10 FLANGE LOCK BOLT 25. 314-663 1 VALVE HANDLE COVER 26. 116-353 1 CUSHION 27. 106-168 4 BOLT (1/4-NC X 3/4", BUTTON HEAD) 28. 105-085 4 LOCKNUT (1/4-NC)

NOT SHOWN: 110-097 259-042 259-099

1 1 1

CLAMP PLUG WRENCH (1/2" S0 DRIVE) PLUG WRENCH (3/8" HEX DRIVE)

FOOTNOTES

A

13

801-005

ATTACHMENT FRAME H512

.-------_,„ EARLY STYLE

ATTACHMENT FRAME H512 REF NO.

PART NUMBER QTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

314-801 1 362-661 1 362-664 1 151-062 2 151-063 2 314-866 4 314-849 2 314-855 4 314-854 8 314-860 8 105-826 16 105-834 2 105-208 1 105-833 1 105-854 3 106 -039 3 105-214 8 116-348 2 105-071 2 105-293 2 106-096 6 314-537 1 375-184 2 105-137 4 105-873 7 106-038 3 105-831 5 314-841 1 106-103 4 105-078 4 314-868 1 314-862 1 32. 314-867 1 314-848 1 33. 116-467 1 116-412 1 34. 116-415 1

ATTACHMENT FRAME CYLINDER COVER CLAMP GEARBOX COVER HYDRAULIC CLAMP HYDRAULIC CLAMP SLIDE TEE CLAMP PLATE SLIDE PAD SLIDE PAD SLIDE PAD FLANGE LOCK BOLT FLANGE LOCKNUT BOLT (1/2-NC X 1-1/4") FLANGE LOCKNUT CLIPNUT NUTSERT FLANGE SCREW (10-24 X 1/2") BUMPER WASHER (1/2") BOLT (1/2-NC X 3/4") FLG BOLT (1/2-NC X 1-3/4") CYLINDER COVER CASTING CLIPNUT FLANGE LOCK BOLT NUTSERT FLANGE LOCK BOLT SPOILS THROAT BOLT NUT (1/4-NC) CONSOLE COVER CONSOLE COVER CONTROL PANEL CONTROL PANEL CUSHION CUSHION FLAP

NOT SHOWN: 110-097 259-042 259-099

CLAMP PLUG WRENCH (1/2" SO DRIVE) PLUG WRENCH (3/8" HEX DRIVE)

1 1 1

REMARKS

USED ON EARLY STYLE USED ON EARLY STYLE USED ON EARLY STYLE

FOOTNOTES

A

15

801-006

SLIDE FRAME H512 REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

105-168 105-834 314-852 314-820 314-857 105-969 314-853 166-066

5 5 1 1 2 8 1 1

REMARKS

BOLT FLANGE LOCKNUT LEFT END CAP SLIDE FRAME UPPER END CAP FLG BOLT (5/8-NC X 1-1/2') RIGHT END CAP RACK GEAR

FOOTNOTES

17

801-007

TRAVERSING MOTOR H512 REF PART NO. NUMBER OTY DESCRIPTION 1. 155-570 1 HYDRAULIC MOTOR 2. 314-861 1 MOTOR MOUNT 3. 165-131 1 PINION GEAR 4. 105-833 2 FLANGE NUT (1/2-NC) 5. 105-701 2 SETSCREW (5/16-NC X 3/8") 6. 105-831 2 FLANGE BOLT (1/2-NC X 1-1/2') 7. 105-220 4 BOLT

REMARKS

FOOTNOTES

19

801-064

HINGE/ CLAMP ASSEMBLY H512 REF NO.

PART NUMBER OTY DESCRIPTION

1. 183-693 2. 105-833 3. 105-830 4. 125-430 5. 363-155 6. 105-170 7.

181-592 8.

314-839 9.

105-003 10.

110-359

1 2 2 2 1 1 1 2 1 1

REMARKS

HITCH PIN FLANGE LOCKNUT FLANGE LOCK BOLT BRONZE BUSHING HINGE BRACKET BOLT (5/16-NC X 3') BUSHING CLAMP BAR FLANGE LOCKNUT CLAMP

FOOTNOTES

21

801-014

H512/ 7520-8020 ADAPTER

TO REAR STEER VALVE TO ATTACHMENT PUMP ON TRACTOR

°

Fa

,

TO ATTACHMENT GEARBOX HYDRAULIC MOTOR

22

801-008

H512/ 7520-8020 ADAPTER REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

100-426 315-095 362-674 362-675 362-676 365-198 154-826 154-864 154-872 105-841 105-003 105-873 106-167 105-919 154-413

1 1 1 1 1 2 1 1 6 2 8 8 8 2

ATTACHMENT SPACER KIT SPACER FRAME REAR COVER LEFT COVER RIGHT COVER ROD HOSE (12° 3000 PSI) HOSE (95' 6000 PSI) HOSE (95' 4000 PSI) CLIPNUT FLANGE LOCKNUT FLANGE LOCK BOLT BOLT (1-NC X 2') FLANGE NUT (1-NC) CONNECTOR (06 0)

REMARKS INCLUDES REF NO.'S 1 THRU 14

NOTE: REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR 0-RINGS.

23

801-008

PIVOT H510 AND H512 REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

105-340 6 105-384 AR 105-394 2 105-421 6 105-423 2 105-497 16 105-826 3 105-854 2 105-970 8 106-202 4 110-058 AR 110-078 AR 125-258 2 125-259 2 125-782 2 142-009 1 142-010 1 140-717 1 140-732 1 145-475 2 145-476 1 145-830 1 145-977 1 155-805 2 166-055 1 166-056 1 166-057 1 167-147 1 180-071 2 181-499 1 184-027 2 184-044 1 311-338 AR 314-503 1 314-540 1 115-002 2

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

NOT SHOWN: 259-009

REMARKS

LOCKNUT WASHER (3/4') BOLT (3/4-NC X 1-3/4') BOLT (3/4-NC X 3-1/2'. GD 8) WASHER (5/8') CAM WASHER FLANGE LOCK BOLT CLIP NUT FLG BOLT (5/8-NC X 1-3/4', GD 8) FLG BOLT (1/2-NC X 1-1/4', GD 8) MOUNTS HYDRAULIC MOTOR TO GEARBOX MACHINERY BUSHING (18 GA) MACHINERY BUSHING (14 GA) RACE BEARING SPRING BUSHING HEADSHAFT SPROCKET (10T, 3' P) SEE FOOTNOTE 1 HEADSHAFT SPROCKET (14T, 2' P) SEE FOOTNOTE 1 SPLIT HEADSHAFT SPRKT (10T, 3' P) REFER TO SERVICE BULLETIN 052-712 & SEE FOOTNOTE 1 SPLIT HEADSHAFT SPRKT (14T, 2' P) REFER TO SERVICE BULLETIN 052-712 & SEE FOOTNOTE 1 SPACER SPACER PIVOT PIVOT SLEEVE INTERNAL SEAL GEAR BOX (14.24:1) GEAR BOX (11.56:1) GEAR BOX (8.66: 1) HEAD SHAFT BACKUP SPACER SPROCKET HUB SEAL SPACER SPACER USE IN PLACE OF GEARBOX WHEN SETTING BEARING PRELOAD PIVOT CAP SHIM PIVOT CAP GEAR BOX COVER ZERK

SPROCKET WRENCH

FOOTNOTES 1-IMPORTANT: WHEN INSTALLING NEW HEAD SHAFT SPROCKET MAKE SURE SPROCKET,-HUB AND BOLT HOLES ARE FREE OF GREASE AND DIRT. USE THE CORRECT LENGTH OF BOLTS (BOLTS SHOULD NOT EXTEND ALL THE WAY THROUGH THE HUB) WITH CAM LOCK WASHERS. TORQUE BOLTS TO 260 FT-LBS (353 N. M). RETORQUE BOLTS AFTER ONE DAY OF OPERATION.

25

801-020

PIVOT H511 REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

184-027 1 105-340 1 110-058 AR 110-078 AR 105-384 AR 125-791 2 105-371 1 105-340 6 105-497 16 105-421 6 105-423 1 105-534 105-970 8 105-961 1 115-002 2 125-258 2 125-259 2 142-009 1 142-010 1 140-717 1 140-732 1 145-088 1 145-475 2 145-476 1 145-876 1 145-715 106-202 4 145-977 1 155-805 2 165-934 4 167-157 1 166-055 1 166-056 1 166-057 1 180-071 2 180-057 1 181-501 1 314-503 1 311-338 AR

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

NOT SHOWN: 259-009

REMARKS

SEAL SPACER LOCKNUT MACHINERY BUSHING (18 GA) MACHINERY BUSHING (14 GA) WASHER (3/4') SPRING BUSHING BOLT (3/4-NC X 6-1/2") FLANGE LOCKNUT CAM WASHER BOLT (3/4-NC X 3-1/2",GD 8) WASHER (3V4') DOWELL PIN (3/8' X 7/8") PRESS IN LEAVING 3/8' EXTENDING FLG BOLT (5/8-NC X 1-3/4",G0 8) BOLT (3/4-NC X 2",GD 8) ZERK RACE BEARING HEADSHAFT SPROCKET (10T, 3' P) SEE FOOTNOTE 1 HEADSHAFT SPROCKET (14T, 2' P) SEE FOOTNOTE 1 SPLIT HEADSHAFT SPRKT (10T, 3' P) REFER TO SERVICE BULLETIN 052-712 & SEE FOOTNOTE 1 SPLIT HEADSHAFT SPRKT (14T, 2' P) REFER TO SERVICE BULLETIN 052-712 & SEE FOOTNOTE 1 AUGER POLYURETHANE SPACER SPACER PIVOT PIVOT STUB KIT REFER TO SERVICE BULLETIN 052-716 FLG BOLT (1/2-NC X 1-1/4",00 8) MOUNTS HYDRAULIC MOTOR TO GEARBOX PIVOT SLEEVE INTERNAL SEAL KEY (5/16' X 3.4") HEAD SHAFT GEAR BOX (14.24: 1) GEAR BOX (11.56:1) GEAR BOX (8.66:1) BACKUP SPACER SEAL SPACER SPROCKET HUB PIVOT CAP PIVOT CAP SHIM

SPROCKET WRENCH

FOOTNOTES 1-IMPORTANT: WHEN INSTALLING NEW HEAD SHAFT SPROCKET MAKE SURE SPROCKET, HUB AND BOLT HOLES ARE FREE OF GREASE AND DIRT. USE THE CORRECT LENGTH OF BOLTS (BOLTS SHOULD NOT EXTEND ALL THE WAY THROUGH THE HUB) WITH CAM LOCK WASHERS. TORQUE BOLTS TO 260 FT-LBS (353 N.M). RETORQUE BOLTS AFTER ONE DAY OF OPERATION.

27

801-021

.

SPOILS FLAP H510 AND H512

.

REF PART NO. NUMBER OTY DESCRIPTION I. 105-213 1 NUT (5/16-NF) 2. 105-512 1 COTTER PIN (3/32" X 3/4') 3. 105-826 2 FLANGE LOCK BOLT 4. 110-150 1 CLEVIS PIN 5. 115-480 1 EXTERNAL GRIP RING 6. 115-780 1 EXTERNAL KLIP RING 7. 116-351 1 BUMPER 8. 160-335 1 BALL JOINT 9. 184-048 1 BUSHING 10. 196-124 1 CABLE 11. 314-525 1 SPOILS FLAP 12. 314-526 1 RADIUS ARM 13. 105-115 1 JAM NUT (5/16-NF)

REMARKS

FOOTNOTES

29

801-023

SPOILS FLAP H5 1 1 REF PART NO. NUMBER OTY DESCRIPTION 1. 314-417 1 SPOILS FLAP 2. 105-826 2 FLANGE LOCK BOLT 3. 110-150 1 CLEVIS PIN 4. 184-048 1 BUSHING 5. 105-512 1 COTTER PIN (3/32" X 3/4') 6. 196-124 1 CABLE 7. 105-115 1 JAM NUT (5/16-NF) 8. 160-335 1 BALL JOINT 9. 105-213 1 NUT (5/16-NF) 10. 115-780 1 EXTERNAL KLIP RING 11. 314-526 1 RADIUS ARM

REMARKS

FOOTNOTES

31

801-024

HYDRAULIC SCHEMATIC H510, H511 AND H710

DIGGING CHAIN MOTOR

FWD

__ CONTROL VALVE__ SPRING 4-- CENTER

LOAD CHECK

• DOUBLE PILOT OPERATED CHECK

CONTROL LEVER

)I( DOUBLE ACTING CYLINDER

BOOM LIFT

NOTE: REFERENCE NUMBERS REFER TO CONNECTIONS ON MACHINE HYDRAULICS SCHEMATICS.

32

801-707

HYDRAULIC SCHEMATIC H512

DIGGING CHAIN MOTOR B FWD 348 psi RELIEF ,

u

CLAMPING MANIFOLD

-1 L

MULTI-POSITION MOTOR

I

RELIEF

MULTI-POSITION CLAMP

-F71

PS

CONTROL _ _ _VALVE _ , I A-- CONTROL LEVER

'

1500 PS1 SWITCH

DOUBLE PILOT OPERATED CHECK

BOOM LIFT

CD SPRING I CENTER ,

L_

_

_

I DOUBLE ACTING CYLINDER

NOTE: REFERENCE NUMBERS REFER TO CONNECTIONS ON MACHINE HYDRAULIC SCHEMATICS.

33

050-783

HYDRAULIC SCHEMATIC H510/H512/H710 WITH HYDRAULIC TRENCH CLEANER

CONTROL VALVE

BOOM LIFT

NOTES: 1. REFERENCE NUMBERS REFER TO CONNECTIONS ON MACHINE HYDRAULIC SCHEMATIC. 2. THE SELECTOR MANIFOLD IS SHOWN WITH THE SOLENOID VALVES SHIFTED TO THE POSITION THAT ALLOWS ATTACHMENT TO PLOW OR TRENCH. WHEN THE TWO SOLENIOD VALVES IN THE SELECTOR MANIFOLD ARE SHIFTED TO THE OTHER POSITION, THE DIGGING CHAIN CAN BE OPERATED IN REVERSE. SHIFTING THE DIGGING CHAN SOLENOID VALVES IS CONTROLLED WITH THE ATTACHMENT DRIVE CONTROL LOVER.

A

34

801-380

35

GEARBOX HYDRAULICS H510 AND H511

2

TO GROUND DRIVE HYDRAULIC MOTOR

9

36

TO ATTACHMENT HYDRAULIC PUMP ON TRACTOR

801-059

GEARBOX HYDRAULICS H510 AND H511 REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

154-235 154-708 154-322 155-218 155-458 155-357 157-029 158-710 159-077 105-073 105-222

1 1 1 1 1 1 1 2

REMARKS

CONNECTOR (08 0/08 S) HOSE (34', 3000 PSI) CONNECTOR (08 0/10 S) SLIP ON COUPLER (12 S) HOSE (51.75', 4000 PSI) HOSE (51.75', 6000 PSI) 0-RING (219 090) HYDRAULIC MOTOR SPLIT FLANGE LOCK WASHER (7/16") BOLT (7/16-NC X 1-3/4")

INCL REF NO.

7

NOTE' REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR 0-RINGS.

37

801-059

GEARBOX HYDRAULI CS H512

10

TO ATTACHMENT HYDRAULIC PUMP ON TRACTOR

TO ATTACHMENT HYDRAULIC PUMP ON TRACTOR

14

38

801-060

GEARBOX HYDRAULICS H512 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

PART NUMBER OTY DESCRIPTION

154-235 154-662 154-322 155-218 154-843 154-842 157-029 158-710 159-077 105-073 105-222 10.

115-789 11. 154-404 12. 363-157 13. 105-827 14.

105-834

1 1 1 1 1

1 1 2

2 2 1 2 2

REMARKS

CONNECTOR (08 0/08 S) HOSE (98' 3000 PSI) CONNECTOR (08 0/10 S) CONNECTOR (08 S) HOSE (83' 4000 PSI) HOSE (83' 6000 PSI) 0-RING (019 D90) HYDRAULIC MOTOR SPLIT FLANGE LOCK WASHER (7/16") BOLT (7/16-NC X 1-3/4") ABRASION SLEEVE CONNECTOR (16 0) HANGER BRACKET FLANGE LOCK BOLT FLANGE LOCKNUT

INCL REF NO.

7

NOTE' REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR 0-RINGS.

39

801-060

PIVOT LIFT HYDRAULICS REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

PART NUMBER OTY DESCRIPTION 105-003 3 FLANGE LOCKNUT 105-190 3 BOLT (5/16-NC X 2-3/4") 105-530 1 COTTER PIN 106-122 1 BOLT (7/8-NC X 2-1/4") 110-082 1 CLEVIS PIN 110-211 2 MACHINERY BUSHING 110-505 1 KNOB (GREEN) 115-781 2 EXTERNAL KLIP RING 125-781 1 FIBER BUSHING 125-783 1 SPRING BUSHING 151-048 1 CYL (4.0" X 2.25" X 12") 151-059 1 CYL (4.0" X 2.25" X 16") 154-227 5 CONNECTOR (08 S/06 0 90) 154-723 2 HOSE (34" 3000 PSI) 154-722 2 HOSE (32" 4000 PSI) 158-570 1 HYDRAULIC CONTROL VALVE 183-614 1 TAPERED PIN 183-615 1 PIN 184-031 1 TAPERED INSERT 314-543 1 VALVE CONTROL HANDLE 360-920 1 VALVE CONTROL HANDLE 500-419 1 CONNECTOR LINK 154-357 1 CONNECTOR (08 S/06 0 90) 500-027 1 HANDLE BRACKET

REMARKS

H510 H710

H510 H710 ORIFICE

FOOTNOTES

REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR 0-RINGS.

C

41

801-065

PIVOT LIFT HYDRAULICS H511 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

PART NUMBER QTY DESCRIPTION 151-047 1 CYLINDER (3.5" X 2.00" X 12") 125-754 1 FIBER BUSHING 125-792 1 SPRING BUSHING 183-633 1 PIN 115-781 2 EXTERNAL KLIP RING 183-635 1 TAPERED PIN 184-064 1 TAPERED INSERT 106-098 1 FLANGE BOLT (3/4-NC X 2".GD 8) 154-227 3 CONNECTOR (08 S/06 0 90) 110-211 2 MACHINERY BUSHING 154-723 2 HOSE (34" 4000 PSI) 158-570 1 HYDRAULIC CONTROL VALVE 314-543 1 VALVE CONTROL HANDLE 500-419 1 CONNECTOR LINK 110-082 1 CLEVIS PIN 105-530 1 COTTER PIN (1/16" X 3/4") 110-505 1 KNOB (GREEN) 105-190 3 BOLT (5/16-NC X 2-3/4") 105-003 3 FLANGE LOCKNUT 154-722 2 HOSE (32" 3000 PSI) 154-225 2 CONNECTOR (08 S/06 0 45) 154-357 1 CONNECTOR (08 S/06 0 90) 500-027 1 HANDLE BRACKET

REMARKS

ORIFICE

NOTE: REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR 0-RINGS.

B

43

801-067

PIVOT LIFT HYDRAULICS H512 REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

105-003 105-190 105-530 106-122 110-082 110-211 110-505 115-781 125-781 125-783 125-789 151-048 154-227 154-847 154-722 158-570 183-614 183-615 184-031 365-194 110-027 110-053 105-523 105-047 105-877 106-018 365-197 154-357 184-239 115-789

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

3 3 1 1 1 2 1 2 1 1 1 1 5 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

REMARKS

FLANGE LOCKNUT BOLT (5/16-NC X 2-3/4") COTTER PIN BOLT (7/8-NC X 2-1/4') CLEVIS PIN MACHINERY BUSHING KNOB (GREEN) EXTERNAL KLIP RING FIBER BUSHING SPRING BUSHING SPRING BUSHING CYLINDER (4.0' X 2.25' X 12") CONNECTOR (08 S/06 0 90) HOSE (78" 3000 PSI) HOSE (32" 3000 PSI) HYDRAULIC CONTROL VALVE TAPERED PIN PIN TAPERED INSERT VALVE CONTROL HANDLE CLEVIS CLEVIS PIN COTTER PIN LOCKNUT BOLT (3/8-NC X 5-3/4') JAM NUT PUSH ROD CONNECTOR (08 S/06 0 90) SPACER ABRASION SLEEVE

ORIFICE

NOTE: REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR 0-RINGS.

B

45

801-066

HYDRAULICS H512 REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

154-411 154-278 154-344 154-264 154-262 154-252 217-729 154-403 154-265 154-263 154-846 154-845 154-840 154-672 154-727 154-783 158-590 105-825 154-228

4 2 2 2 2 1 1 1 3 1 2 2 1 1 1 1 1 3 1

REMARKS

CONNECTOR (06 0/04 S) CONNECTOR (04 0/04 S) RUN TEE (06 0) CONNECTOR (08 0/10 S) BUSHING (06 0/08 0) CONNECTOR (04 0/04 S) PRESSURE SWITCH CONNECTOR (04 0/04 S) RUN TEE (04 0) CONNECTOR (04 0/04 S) HOSE (70' 3000 PSI) HOSE (26' 3000 PSI) HOSE (66' 3000 PSI) HOSE (15' 4000 PSI) HOSE (30' 3000 PSI) HOSE (24' 3000 PSI) HYDRAULIC MANIFOLD VALVE FLANGE LOCK BOLT CONNECTOR (06 0)

INCLUDES NUT

NOTE• REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR 0-RINGS.

47

801-063

TRENCH CLEANER HYDRAULICS H510/H710

TRENCH CLEANER HYDRAULICS H510/H710 REF NO.

PART NUMBER

100-182 100-183 100-184 100-185 1. 105-003 2. 105-190 3.

105-530 4. 105-033 5. 110-082 6. 105-150 7. 110-531 8. 154-276 9.

125-800 10. 154-783 154-695 154-669 154-684 11. 151-032 12. 154-252 13. 154-811 14. 154-701 154-702 154-653 154-651 15. 305-256 16. 110-270 17. 363-293 18. 105-089 19. 314-543 360-920 20. 500-027 21. 154-355 22. 500-419

QTY DESCRIPTION

3 3 1 1 1 1 1 2 2

1 2 2

1 2 1 1 1 1 1 2 1

REMARKS

HYDRAULIC CLEANER KIT 42" TUBE HYDRAULIC CLEANER KIT 54.5" TUBE HYDRAULIC CLEANER KIT 67" TUBE HYDRAULIC CLEANER KIT 92" TUBE FLANGE NUT (5/16-NC) BOLT (5/16-NC X 2-3/4") COTTER PIN BOLT (5/16-NC X 2". GD 8) CLEVIS PIN BOLT (3/8-NC X 1-3/4") HANDLE (BLACK) CONNECTOR (04 0/08 S) FIBER BUSHING HOSE (24" 3000 PSI)-4STR -4 90 ORS HOSE (38" 3000 PSI)-4STR -4STR ORS HOSE (50" 3000 PSI)-4STR -4STR ORS HOSE (78" 3000 PSI)-4STR -4STR ORS CYLINDER (2.0 X 1.25 X 12.0) CONNECTOR (04 0/04 S) HOSE (110" 3000 PSI)-6STR -STR ORS HOSE (14" 3000 PSI) HOSE (30" 3000 PSI) HOSE (40" 3000 PSI) HOSE (66" 3000 PSI) BACK-UP SPACER CLAMP BAR LOCKNUT VALVE CONTROL HANDLE VALVE CONTROL HANDLE HANDLE BRACKET CONNECTOR (04 0) CONNECTOR LINK

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

42" CLEANER TUBE 54.5" CLEANER TUBE 67" CLEANER TUBE 92" CLEANER TUBE

42" CLEANER TUBE 54.5" CLEANER TUBE 67" CLEANER TUBE 92" CLEANER TUBE

H510 H710

FOOTNOTES REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR 0-RINGS. 1 KIT INCLUDES REF NO..S 3-24 & P/N'S 141-336. 141-335. 105-110 (2 PER KIT) 105-065 (2 PER KIT).

A

49

801-377

TRENCH CLEANER HYDRAULICS H512 REF NO.

4.

5.

6. ,.

S. 9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

PART NUMBER

QTY DESCRIPTION

105-003 105-120 105-530 105-033 110-082 105 - 150 110-531 184-225 125-800

5 3 1 1 1 1 1 1 2

154-743 154-695 154-699 154-634 151-032 154-252 154-654 154-701 154-702 154-653 154-651 305-256 110-270 363-293 105-089 365-194 110-027 110-053 105-523 154-276

154-355 106-018 365-197 154-357 154-373

REMARKS

FLANGE NUT (5/16-NC) BOLT (5/16-NC X 2-3/4") COTTER PIN BOLT (5/16-NC X 2". GO 8) CLEVIS PIN BOLT (3/8-NC X 1-3/4") HANDLE BUSHING FIBER BUSHING

1

HOSE (23" 3000 PSI) HOSE (38" 3000 PSI) HOSE (36" 2750 PSI) HOSE (78" 3000 PSI) CYLINDER (2.0 X 1.25 X 12.0) CONNECTOR (04 0/04 S) HOSE ( 3000 PSI) HOSE (14" 3000 PSI) HOSE (30" 3000 PSI) HOSE (40" 3000 PSI) HOSE (66" 3000 PSI) BACK-UP SPACER

2 1 1 1 1 1 1 1

CLAMP BAR LOCKNUT LEVER ROD ASSEMBLY CLEVIS CLEVIS PIN COTTER PIN CONNECTOR (04 0/08 S)

2

CONNECTOR (04 0) JAM NUT PUSH ROD CONNECTOR (06 0/08 5) CONNECTOR (04 0)

1 2 2

1 1 1 1

FOOTNOTES REFER TO 0-RING CHART (800-301)

IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR 0-RINGS.

51

801-378

H530 H550

53

DECAL KIT H530 AND H730 REF NO. 1.

2.

3.

4.

5.

PART NUMBER OTY DESCRIPTION 275-601 274-054 274-056 274-076 275-023 275-184 275-284

2 2 1 1 2 1

REMARKS

DECAL KIT H530 MODEL ID H730 MODEL ID CONTROL VALVE OIL LEVEL WARNING MOVING PARTS AMPLITUDE CHART

INCLUDES REF NO.'S 1-5

FOOTNOTES

55

801-634

DECAL KIT H550 AND H750 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

PART NUMBER OTY DESCRIPTION 275-600 274-035 274-078 274-036 274-037 275-023 275-043 275-123 275-132 275-184 275-230 275-231 275-232 275-233 275-284

2 2 1 1 1 1 1 2 2 2 2 2 2 1

DECAL KIT H550 MODEL ID H750 MODEL ID CONTROL VALVE WARNING CRUSHING WEIGHT OIL LEVEL CHAIN TENSION DANGER CHAIN & AUGER COMBO ID WARNING MOVING PARTS WARNING STRIPE (1-3/4" X 18") WARNING STRIPE (2-3/4" X 18") DANGER (1-3/4' X 18') DANGER (2-3/4' X 18') AMPLITUDE CHART

REMARKS INCLUDES REF NO.'S 1-13

FOOTNOTES

57

801-633

ATTACHMENT FRAME H530 REF PART NO. NUMBER QTY DESCRIPTION 1. 105-078 4 FLANGE LOCKNUT 2. 105-137 4 CLIP NUT 3. 105-372 2 LOCKNUT 4. 105-384 2 WASHER (3/4") 5. 105-441 2 BOLT (3/4-NC X 12") 6. 105-873 4 FLANGE BOLT (5/16-NC X 1") 7. 105-919 10 FLANGE NUT (1-NC) 8. 106-167 10 BOLT (1-NC X 2") 9. 106-103 4 BOLT 10. 116-353 1 CUSHION 11. 314-701 1 ATTACHMENT FRAME 12. 362-614 1 REAR CONSOLE COVER 13. 314-663 1 VALVE HANDLE COVER 14. 375-080 12 COUNTERWEIGHT

REMARKS

FOOTNOTES

A

59

801 -009

ATTACHMENT FRAME H550 REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

105-003 2 105-078 4 105-137 5 105-819 6 105-826 4 105-831 4 105-832 6 105-873 7 105-919 10 106-039 4 106-167 10 106-103 4 110-097 1 116-353 1 116-358 2 259-042 1 259-099 1 314-601 1 314-640 1 314-658 2 314-659 2 314-660 1 314-662 1 314-663 1

17.

18.

19.

20.

21.

22.

23.

REMARKS

FLANGE NUT FLANGE LOCKNUT CLIP NUT FLANGE LOCK BOLT FLANGE LOCK BOLT FLANGE LOCK BOLT FLANGE NUT FLANGE LOCK BOLT FLANGE NUT (1-NC) NUTSERT BOLT (1-NC X 2') BOLT CLAMP CUSHION GAP FLAP PLUG WRENCH (1/2" SO DRIVE) PLUG WRENCH (3/8" HEX DRIVE) ATTACHMENT FRAME COMBO GUARD CLAMP BAR REAR COVER ACCESS COVER CYLINDER COVER VALVE HANDLE COVER

FOOTNOTES

61

801-010

SPOILS FLAP H550 AND H750 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

PART NUMBER OTY DESCRIPTION 105-115 1 JAM NUT (5/16-NF) 105-213 1 NUT (5/16-NF) 105-512 1 COTTER PIN (3/32' X 3/4') 105-826 2 FLANGE LOCK BOLT 110-150 1 CLEVIS PIN 115-480 1 EXTERNAL SNAP RING 115-780 1 EXTERNAL SNAP RING 116-351 1 BUMPER 160-335 1 BALL JOINT 184-048 1 BUSHING 196-124 1 CABLE 314-526 1 RADIUS ARM 314-636 1 SPOILS FLAP

REMARKS

FOOTNOTES

A

63

801-025

PIVOT H550 REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

105-071 1 184-044 1 105-384 AR 105-961 5 105-421 3 105-423 2 105-497 16 105-828 2 105-961 2 110-168 4 105-970 8 106-098 1 110-058 AR 110-078 AR 115-002 2 115-781 2 116-348 2 125-258 2 125-259 2 125-791 2 142-009 1 142-010 1 140-717 1 140-732 1 145-475 2 145-476 1 145-836 1 145-715 145-977 1 155-805 2 166-055 1 166-056 1 166-057 1 167-147 1 180-071 2 181-499 1 183-633 1 183-635 1 184-027 2 184-064 1 314-503 1 311-338 AR 106-202 4

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

REMARKS

WASHER (1/2') SPACER USE IN PLACE OF GEARBOX WHEN SETTING BEARING PRELOAD WASHER (3/4') BOLT (3/4-NC X 2'.GD 8) BOLT (3/4-NC X 3-1/2',GD 8) WASHER (3/4') CAM WASHER FLANGE LOCK BOLT LOCKNUT MACHINERY BUSHING FLG BOLT (5/8-NC X 1-3/4',GD 8) FLO BOLT (3/4-NC X 2') MACHINERY BUSHING (18 GA) MACHINERY BUSHING (14 GA) ZERK EXTERNAL SNAP RING BUMPER RACE BEARING SPRING BUSHING HEADSHAFT SPROCKET (10T, 3' P) SEE FOOTNOTE 1 HEADSHAFT SPROCKET (14T, 2' P) SEE FOOTNOTE 1 SPLIT HEADSHAFT SPRKT (10T, 3' P) REFER TO SERVICE BULLETIN 052-712 & SEE FOOTNOTE 1 SPLIT HEADSHAFT SPRKT (14T, 2' P) REFER TO SERVICE BULLETIN 052-712 & SEE FOOTNOTE 1 PIVOT SPACER SPACER OFFSET PIVOT PIVOT STUB REPAIR KIT REFER TO SERVICE BULLETIN 052-716 PIVOT SLEEVE INTERNAL SEAL GEAR BOX (14.24: 1) GEAR BOX (11.56:1) GEAR BOX (8.66:1) HEAD SHAFT PIVOT SPACER SPROCKET HUB PIN TAPERED PIN SEAL SPACER TAPERED INSERT PIVOT CAP PIVOT CAP SHIM FLG BOLT (1/2-NC X 1-1/4',GD 8) MOUNTS HYDRAULIC MOTOR TO GEARBOX

NOT SHOWN: 259-009

SPROCKET WRENCH

FOOTNOTES 1-IMPORTANT: WHEN INSTALLING NEW HEAD SHAFT SPROCKET MAKE SURE SPROCKET, HUB AND BOLT HOLES ARE FREE OF GREASE AND DIRT. USE THE CORRECT LENGTH OF BOLTS (BOLTS SHOULD NOT EXTEND ALL THE WAY THROUGH THE HUB) WITH CAM LOCK WASHERS. TORQUE BOLTS TO 260 FT-LBS (353 N. M). RETOROUE BOLTS AFTER ONE DAY OF OPERATION.

65

801-022

STOW LOCK REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

PART NUMBER OTY 105-065 1 110-377 1 115-511 2 115-584 1 183-624 1 314-645 1 314-648 1 315-517 1 105-044 1 105-884 2 116-403 2

DESCRIPTION LOCKNUT KNOB (BLUE) EXTERNAL KLIP RING TORSION SPRING STOW LOCK PIN STOW LOCK STOW LOCK HANDLE STOW LOCK HANDLE JAM NUT WASHER (1/2') RUBBER WASHER

REMARKS

H730

FOOTNOTES

A

67

801-012

PLOW ARMS H530 AND H550 REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

105-071 105-828 105-969 116-348 125-745 125-772 125-773 181-974 181-975 183-574 183-580 183-627 183-628 183-629 183-632 314-617 314-625 315-520 315-625 18. 314-628 19. 314-631 314-519 314-715

4 4 8 4 2 8 4 4 4 1 2 1 1 1 2 1 1 1 1 1 1 1 1

REMARKS

WASHER (1/2') FLANGE LOCK BOLT FLG BOLT (5/8-NC X 1-1/2') BUMPER FIBER BUSHING FIBER BUSHING FIBER BUSHING TAPERED INSERT TAPERED INSERT TAPERED PIN TAPERED PIN TAPERED PIN TAPERED PIN TAPERED PIN TAPERED PIN PLOW SWING RADIUS ARM RADIUS ARM RADIUS ARM LOWER PLOW ARM UPPER PLOW ARM UPPER PLOW ARM UPPER PLOW ARM

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 3 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 3

FOOTNOTES 1-EARLY STYLE RADIUS ARM AND UPPER PLOW ARM (REF NO.'S 17 & OF EITHER IS REQUIRED BOTH MUST BE REPLACED. SEE FOOTNOTE 2.

19) ARE NO LONGER AVAILABLE.

IF REPLACMENT

2-THIS RADIUS ARM AND UPPER PLOW ARM IS USED FOR REPLACEMENT OF ALL UNITS PRIOR TO REVISIONS TO INCREASE ANGLE OF DEPRESSION. 3-THIS RADIUS ARM AND UPPER PLOW ARM ARE PRESENT PRODUCTION AND ARE DESIGNED FOR INCREASED DEPRESSION. THESE PARTS DO NOT RETROFIT ONTO EARLIER UNITS.

A

69

801-011

BLADE MOUNT H530 AND H550 REF NO.

PART NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

105-319 2 105-340 5 105-550 5 105-423 1 105-498 10 105-915 2 105-969 5 105-982 4 105-994 4 106-098 4 116-357 5 116-404 10 125-789 4 125-797 4 165-725 AR 181-975 2 183-625 1 183-631 2 183-634 2 184-063 2

12.

13.

14.

15.

16.

17.

18.

OTY DESCRIPTION

19.

184-064

2

20.

1314-650 15-086 314-649 314-655 320-546 116-100 351-582

1 1 1 1 2

21.

22.

23.

2

BOLT (3/4-NC X 1-1/2") FLANGE LOCKNUT BOLT (3/4-NC X 4-1/2", GD 8) WASHER (3/4") CAM LOCK WASHER WASHER (3/4") FLG BOLT (5/8-NC X 1-1/2") THRUST WASHER FLANGE LOCKNUT FLG BOLT (3/4-NC X 2", GD 8) RUBBER WASHER RUBBER WASHER SPRING BUSHING (1.375" ID) SPRING BUSHING (1.5" ID) SHIM TAPERED INSERT PIN TAPERED PIN TAPERED PIN PIN CAP TAPERED INSERT BLADE MOUNT BLADE MOUNT BLADE MOUNT SOD CUTTER SKID SHOE SHOCK MOUNT KEY (1/4" X 3.75")

REMARKS

TORQUE TO 450 FT-LBS. RETORQUE AFTER FIRST 5 HRS.

PRESENT PRODUCTION AND REPLACEMENT.

FOOTNOTES

71

801-016

PLOW BLADES H530 AND H550 EARLY MODELS

PLOW BLADES H530 AND H550 EARLY MODELS REF NO. I.

2.

3.

4.

5.

6.

PART NUMBER OTY DESCRIPTION 186-820 186-825 186-833 186-841 186-819 186-827 186-835 186-843 183-626 110-228 106-022 106-023 106-024 106-025 125-790

1 1 1 1 1 1 1 1 2 4 1 1 1 1 2

REMARKS

FEED BLADE (24'X 1" IM X 7.5'R) INCL REF NO.'S 1-6 FEED BLADE (24'X .75"IM X 3'R) INCL REF NO.'S 1-6 FEED BLADE (24'X 1.5"IM X 6.75'R) INCL REF NO.'S 1-6 FEED BLADE (24'X 2" IM X 8'R) INCL REF NO.'S 1-6 CABLE GUIDE (24"X 1"T X 7.5'R) CABLE GUIDE (24"X .75"T X 3'R) CABLE GUIDE (24"X 1.5"T X 6.75'R) CABLE GUIDE (24"X 2"T X 8'R) PIN CLIP PIN WING BOLT FOR 3/4" IM BLADE WING BOLT FOR 1" IM BLADE WING BOLT FOR 1-1/2" IM BLADE WING BOLT FOR 2" IM BLADE SPRING BUSHING

NOTES' LENGTH REFERS TO COVER DEPTHS. FEED BLADES (WHICH HAVE FIXED TUBES) HAVE MEASUREMENTS OF THE SPACE BETWEEN FEED TUBES SIDES REFERRED TO AS INSIDE MEASUREMENT (IM). CABLE GUIDE THICKNESS (T) MEASUREMENTS REFER TO A MEASUREMENT FROM EDGE TO EDGE AND CORRESPOND TO THE INSIDE MEASUREMENTS (IM) OF THE FEED BLADES THEY ARE USED WITH. FOR MORE INFORMATION REFER TO PLOW BLADE OPTIONS CHART (052-192).

73

801-017

PLOW BLADES H530 AND H550 PRESENT PRODUCTION

PLOW BLADES H530 AND H550 PRESENT PRODUCTION REF NO.

1.

2.

3.

4.

PART NUMBER

186-774 186-507 186-528 186-874 186-873 186-875 186-876 186-780 186-509 186-530 186-606 186-581 186-632 186-646 183-685 110-228 106-022 106-023 106-024 106-025

NOT SHOWN' 186-191 186-193 186-1%

OTY DESCRIPTION

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1

REMARKS

FEED BLADE ( 18' X . 5" IM X 1.5' R) FEED BLADE ( 18' X . 75" IM X 3' R) FEED BLADE ( 18' X 1" IM X 10' R) FEED BLADE ( 24' X 1" IM X 7.38' R) FEED BLADE ( 24' X . 75" IM X 3' R) FEED BLADE ( 24' X 1.5" IM X 6.62' R) FEED BLADE ( 24' X 2" IM X 8' R) CABLE GUIDE ( 18" X . 5" T X 1.5' R) CABLE GUIDE ( 18" X . 75" T X 3' R) CABLE GUIDE ( 18" X 1" T X 10' R) CABLE GUIDE ( 24" X 1" T X 7.38' R) CABLE GUIDE ( 24" X . 75" T X 3' R) CABLE GUIDE ( 24" X 1.5" T X 6.62' R) CABLE GUIDE ( 24" X 2" T X 8' R) PIN CLIP PIN WING BOLT WING BOLT WING BOLT WING BOLT

PULL BLADE ( 12' PULL BLADE ( 18' PULL BLADE ( 24'

INCL REF NO. ' S 1-5 INCL REF NO. ' S 1-5 INCL REF NO. ' S 1-5 INCL REF NO. ' S 1-5 INCL REF NO.' S 1-5 INCL REF NO. ' S 1-5 INCL REF NO. ' S 1-5

FOR .5" & .75' IM BLADE FOR 1" IM BLADE FOR 1.5" IM BLADE FOR 2" IM BLADE

X . 62" ) X . 62" ) X . 75" )

NOTES'

LENGTH REFERS TO COVER DEPTHS. FEED BLADES ( WHICH HAVE FIXED TUBES) HAVE MEASUREMENTS OF THE SPACE BETWEEN FEED TUBES SIDES REFERRED TO AS INSIDE MEASUREMENT ( IM). CABLE GUIDE THICKNESS ( T) MEASUREMENTS REFER TO A MEASUREMENT FROM EDGE TO EDGE AND CORRESPOND TO THE INSIDE MEASUREMENTS ( IM) OF THE FEED BLADES THEY ARE USED WITH. FOR MORE INFORMATION REFER TO PLOW BLADE OPTIONS GUIDE ( 052-192).

75

801-018

HYDRAULIC SCHEMATIC H530 ENDS WITH S/N

CASE DRAIN .4-

PLOW -3,'

SHAKER MOTOR

r-

®

--

1 I DRAIN I

1

I

__J

NOTE: REFERENCE NUMBERS REFER TO CONNECTIONS ON MACHINE HYDRAULIC SCHEMATIC.

76

801-367

HYDRAULIC SCHEMATIC H530 BEGINS WITH S/N

CASE DRAIN

PLOW --lb,-

15

I

CONTROL VALVE

CONTR

OL

LOAD CHECK

•

SPRING CENTER

RELIEF s^ DOUBLE ACTING CYLINDER

REL RELIEF i

T

)

)I(

iiENT

ORIFICE

PLOW SWING

PLOW LIFT BLADE STEER

NOTE: REFERENCE NUMBERS REFER TO CONNECTIONS ON MACHINE HYDRAULIC SCHEMATIC.

77

801-366

HYDRAULIC SCHEMATIC H550 ENDS WITH S/N I--

SELECTOR MANIFOLD

im`

SOLENOID 12 VOLT DC

_

-T L_

DIGGING CHAIN MOTOR

—4—M2

P PLOW

SHAKER MOTOR TRENCH

DRAIN

1 1

I

CONTROL VALVE

PLOW SWING

BLADE STEER

PLOW LIFT

BOOM LIFT

NOTES: I. REFERENCE NUMBERS REFER TO CONNECTIONS ON MACHINE HYDRAULIC SCHEMATIC. 2. THE SELECTOR MANIFOLD IS SHOWN WITH THE SOLENOID VALVES SHIFTED TO THE POSITION THAT ALLOWS ATTACHMENT TO PLOW OR TRENCH. WHEN THE TWO SOLENOID VALVES IN THE SELECTOR MANIFOLD ARE SHIFTED TO THE OTHER POSITION, THE DIGGING CHAIN CAN BE OPERATED IN REVERSE. SHIFTING THE DIGGING CHAIN SOLENOID VALVES IS CONTROLLED WITH THE ATTACHMENT DRIVE CONTROL LEVER.

78

801-365

HYDRAULIC SCHEMATIC H550 BEGINS WITH S/N 4 SELECTOR MANIFOLD SOLENOID 12 VOLT DC

L_

DIGGING CHAIN MOTOR -J MEP'

w

--I— M2

P PLOW —5.

4

Li

DRAIN

MI

SHAKER MOTOR TRENCH --D.

DRAIN

CONTROL VALVE

LOAD CHECK

5

S

REPEP3L-,, DOUBLE ACTING CYLINDER

EP' )

Cr 1

\ /

DOUBLE PILOT OPERATED CHECK

4

rlic 1 ORIFICE

PLOW SWING

PLOW

REV 1 1LIFT

BLADE STEER NOTES: I. REFERENCE NUMBERS REFER TO CONNECTIONS ON MACHINE HYDRAULIC SCHEMATIC. 2. THE SELECTOR MANIFOLD IS SHOWN WITH THE SOLENOID VALVES SHIFTED TO THE POSITION THAT ALLOWS ATTACHMENT TO PLOW OR TRENCH. WHEN THE TWO SOLENOID VALVES IN THE SELECTOR MANIFOLD ARE SHIFTED TO THE OTHER POSITION, THE DIGGING CHAIN CAN BE OPERATED IN REVERSE. SHIFTING THE DIGGING CHAIN SOLENOID VALVES IS CONTROLLED WITH THE ATTACHMENT DRIVE CONTROL LEVER.

79

801-364

PIVOT LIFT HYDRAULICS

6

12

10

B

80

801-068

PIVOT LIFT HYDRAULICS REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

PART NUMBER OTY DESCRIPTION 125-754 1 FIBER BUSHING 125-781 1 FIBER BUSHING 125-792 1 SPRING BUSHING 125-783 1 SPRING BUSHING 151-047 1 CYL (3.5" X 2.00" X 12") 151-048 1 CYL (4.0" X 2.25" X 12") 154-225 2 CONNECTOR (08 S/06 0 45) 154-227 1 CONNECTOR (08 S/06 0 90) 154-227 1 CONNECTOR (08 S/06 0 90) 154-357 1 CONNECTOR (08 S/06 0 90) 154-754 2 HOSE (30" 3000 PSI) 154-788 2 HOSE (40" 3000 PSI) 314-543 1 CONTROL LEVER 110-505 1 HANDLE (GRN) 500-419 1 CONNECTOR LINK 110-082 1 CLEVIS PIN 105-530 1 COTTER PIN 500-027 1 HANDLE BRACKET

REMARKS H550 H750 H550 H750 H550 H750 H550 H750 ORIFICE H550 H750 FLAT END

NOTE:

REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR 0-RINGS.

B

81

801-068

PLOW LIFT HYDRAULICS REF NO.

PART NUMBER

OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

105-089 105-162 105-170 110-270 115-680 125-772 125-773 151-029 151-043 154-227 154-228 154-342 154-356 154-722 154-755 154-776 154-806 154-756 154-734 154-776 158-571 158-581 305-256 314-543 110-530 500-419 110-082 105-530 500-027

4 1 3 2 1 1 1 1 1 3 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

LOCKNUT BOLT (5/16-NC X 2-1/4") BOLT (5/16-NC X 3") CLAMP ABRASION SLEEVE FIBER BUSHING FIBER BUSHING CYLINDER (3.0" X 1.50" X 10") CYLINDER (3.0" X 1.50" X 12") CONNECTOR (08 S/06 0 90) CONNECTOR ((06 0/06 0 90) CONNECTOR (06 S/06 0 90) CONNECTOR (08 S/06 0 90) HOSE (32" 3000 PSI) HOSE (34" 3000 PSI) HOSE (42" 3000 PSI) HOSE (54" 3000 PSI) HOSE (38" 3000 PSI) HOSE (46" 3000 PSI) HOSE (42" 3000 PSI) HYD CONTROL VALVE HYD CONTROL VALVE BACKUP SPACER CONTROL LEVER HANDLE (GRN) CONNECTOR LINK CLEVIS PIN COTTER PIN HANDLE BRACKET

REMARKS

H530.H550,H730 & H750 EARLY MODELS PRESENT PRODUCTION

ORIFICE H550 H530 & H750 H730 H550 H530 H750 H550 & H750 H530 & H730

ROUND END

NOTES: REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR 0-RINGS.

83

801-069

PLOW SWING HYDRAULICS REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

125-772 125-773 151-049 151-054 154-227 154-342 154-357 154-722 154-788 154-722 154-755 154-788 314-543 110-531 500-419 110-082 105-530 500-027

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

FIBER BUSHING FIBER BUSHING CYLINDER (3.0" X 1.50" X 3") CYLINDER (3.0" X 1.50" X 4") CONNECTOR (08 S/06 0 90) CONNECTOR (06 S/06 0 90) CONNECTOR (08 S/06 0 90) HOSE (32" 3000 PSI) HOSE (40" 3000 PSI) HOSE (32" 3000 PSI) HOSE (34" 3000 PSI) HOSE (40" 3000 PSI) CONTROL LEVER HANDLE (BLK) CONNECTOR LINK CLEVIS PIN COTTER PIN HANDLE BRACKET

REMARKS H550 & H750 H530 & H730

ORIFICE H530 & H550 H730 & H750 H550 H530 H730 & H750

NOTE: REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR 0-RINGS.

85

801-070

VIBRATOR HYDRAULICS H530

4 ATTACHMENT HYDRAULIC PUMP

\

5

14

\ 2

■ GROUND DRIVE HYDRAULIC

8 3 7 9

6 10

86

801-061

VIBRATOR HYDRAULICS H530 REF NO.

PART NUMBER

1.

2.

3.

105-089 105-178 105-830 106-499 110-339 110 -373 115-731 154-279 154-286 154-778 154-779 154-780 158-711 500-621 324-226 154-378

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY DESCRIPTION 3 3 2 2 6 2 1 1 2 1 1 1 1 3 2

LOCKNUT BOLT (5/16-NC X 2-1/2" GD 8) FLG BOLT (1/2-NC X 1-1/4") FLANGE BOLT (1/2-NC X 1-1/2 GD8) CLAMP CLAMP ABRASION SLEEVE CONNECTOR (08 0/10 S) CONNECTOR (12 0/16 S) HOSE (120". 3000 PSI) HOSE (130". 4000 PSI) HOSE (140". 4000 PSI) HYDRAULIC MOTOR SEAL REPAIR KIT BACKUP SPACER CONNECTOR (12 0/16 0)

REMARKS

SEE FOOTNOTE 1

FOOTNOTES 1-LONGER BOLTS ARE NEEDED WITH .375 THK COVER PLATE.

NOTE: REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS 0-RINGS.

B

87

801-061

GEARBOX AND VIBRATOR HYDRAULICS H550

23

22

A

88

801-062

GEARBOX AND VIBRATOR HYDRAULICS H550 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

PART REMARKS NUMBER QTY DESCRIPTION 105-089 4 LOCKNUT 105-178 2 BOLT (5/16-NC X 2-1/2".GD 8) 105-258 7 BOLT (3/8-NC X 3-3/4") 106-202 4 FLG BOLT (1/2-NC X 1-1/4".GD 8.2) 105-845 3 FLANGE LOCKNUT 110-333 2 CLAMP 110-339 4 HOSE CLAMP 154-251 1 CONNECTOR (10 0/12 S) 154-256 1 ADAPTER UNION (08 0) 154-279 2 CONNECTOR (08 0/10 S) 324-226 2 BACKUP SPACER 154-281 2 CONNECTOR (16 0/16 S) 154-286 2 CONNECTOR (12 0/16 S) 154-295 1 BULKHEAD RUN TEE (8 0) 154-358 1 CONNECTOR (12 0/16 S) 154-359 1 RUN TEE (16 0/16 S) 154-678 1 HOSE (86". 3000 PSI) 154-711 1 HOSE (30". 3000 PSI) 154-759 1 HOSE (36". 3000 PSI) 154-760 1 HOSE (74". 4000 PSI) 154-761 1 HOSE (78". 4000 PSI) 154-762 1 HOSE (54". 4000 PSI) 154-763 2 HOSE (54", 6000 PSI) 155-358 1 HOSE (26". 4000 PSI) 155-457 1 HOSE (28", 6000 PSI) 155-752 1 0-RING (113 D70) 158-710 1 HYDRAULIC MOTOR 158-711 1 HYDRAULIC MOTOR 159-077 2 SPLIT FLANGE LOCK WASHER (7/16") 105-073 BOLT (7/16-NC X 1-3/4") 105-222 0-RING (219 D90) 157-029 159-078 1 HYDRAULIC SELECTOR MANIFOLD 216-018 2 SOLENOID COIL 500-511 1 CHECK VALVE 500-617 1 SOLENOID VALVE CARTRIDGE 500-619 1 SEAL RING KIT 500-618 1 SOLENOID VALVE CARTRIDGE 500-620 1 SEAL RING KIT 159-086 1 CHECK MANIFOLD 159-091 1 CHECK VALVE 159-092 1 CHECK VALVE RETAINER SEE FOOTNOTE 1 106-499 2 FLG BLT (1/2-NC X 1-1/2". GD 8) 106-202 2 FLG BLT (1/2-NC X 1-1/4". GD 8)

FOOTNOTES 1-LONGER BOLTS ARE NEEDED WITH .375 THK COVER PLATE.

NOTE: REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR 0-RINGS.

89

801-062

BLADE STEERING HYDRAULICS H530 AND H550 ENDS WITH S/N

1

1 3 12

\

2 41,1

B

90

801-071

BLADE STEERING HYDRAULICS H530 AND H550 ENDS WITH S/N REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

PART NUMBER QTY DESCRIPTION 105-089 3 LOCKNUT 105-033 3 BOLT (5/16-NC X 2",GD 8) 110-270 6 CLAMP 125-754 1 FIBER BUSHING 125-773 1 FIBER BUSHING 151-050 1 CYLINDER (3.5" X 1.75" X 5") 154-222 1 CONNECTOR (08 S/06 0) 154-227 3 CONNECTOR (08 S/ 06 0 90) 154-228 1 CONNECTOR (06 S/06 0 90) 154-757 1 HOSE (060FX-86"-3000) 154-758 1 HOSE (060FX-94"-3000) 154-758 1 HOSE (060FX-94"-3000) 154-777 1 HOSE (060FX-98"-3000) 305-256 3 BACKUP SPACER 314-543 1 CONTROL LEVER 110-531 1 HANDLE 500-419 1 CONNECTOR LINK 110-082 1 CLEVIS PIN 105-530 1 COTTER PIN 500-027 1 HANDLE BRACKET

REMARKS

H550 H530 H550 H530

NOTE: REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS 0-RINGS.

B

91

801-071

BLADE STEERING HYDRAULICS H530 AND H550 BEGINS WITH S/N

N 21

C

92

18

801-368

BLADE STEERING HYDRAULICS H530 AND H550 BEGINS WITH S/N REF NO.

PART NUMBER QTY DESCRIPTION

1.

2.

105-047 5 105-162 5 110-270 10 125-754 2 125-773 2 151-050 2 154-222 1 154-227 5 154-228 1 154-754 2 154-733 2 305-256 7 154-400 2 115-680 1 154-798 2 314-543 1 110-531 1 500-419 1 110-082 1 105-530 1 500-027 1

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

REMARKS

LOCKNUT BOLT (3/8-NC X 2-1/4") CLAMP FIBER BUSHING FIBER BUSHING CYLINDER (3.5" X 1.75" X 5") CONNECTOR (06 0/08 S) CONNECTOR (06 0/08 S) CONNECTOR (06 0) HOSE (30" 3000 PSI) HOSE (36" 3000 PSI) BACKUP SPACER BULKHEAD RUNTEE (06 0) ABRASION SLEEVE HOSE (62" 3000 PSI) CONTROL LEVER HANDLE (BLK) CONNECTOR LINK CLEVIS PIN COTTER PIN (1/16" X 3/4") HANDLE BRACKET

NOTE: REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS 0-RINGS.

C

93

801-368

REEL CARRIER

95

%IL

275-606 DECAL KIT FOR MODELS RLCR (Reel Carrier) Ref. No.

Part Number

1.

050-406 274-083

1

2.

274-154

1

7/91

Qty.

Description

Location Diagram Reel Carrier (5020, 7520, 8020) Reel Carrier (4500)

Ref. No.

Part Number

Qty.

Description

3.

4.

5.

274-155 274-156 275-326

1 2 2

Rated Capacity Latching Instructions Warning Crushing Weight

(Continued)

050-406

96

801-725

Continued 050-406 Page 2

801-725

.5

97

‘11- REEL CARRIER FRAME

IV

Rd. No.

Hunter

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

105-065 2 105-076 2 105-197 2 105-085 4 105-088 10 105-121 6 105-347 4 105-348 4 105-714 4 105-818 2

Put

Olt.

Doacripion

FIN. No.

Locicnut (1/2-NC) Bolt (1/2-NC x 3") Boit (114-NC x 11 Locknut (1/4-NC) Washer Bolt (1/2-NC x 11 Bolt (7/8-NC x 71 Nut (7/8-NC) Setscrew (3/8-NC x 11 Bolt (1/4-NC x 1-1/21

11.

12.

13.

14.

15.

18.

17.

18.

19.

20.

98 50111-50111

Part

Numbs*

c 110-567 AR 125-435 4 181-546 2 181-547 2 318-196 2 318-170 1 318-180 1 1 318-181 318-193 1 318-194 2

onmpoon Coil Chain (3/161—uses 2 of 141 Composition Bushing (1.1/21 LG) Bushing (3-1/0 OD) Bushing (1-1/4' OD) Tapered Pin Lift Ann Left Mounting Bracket Right Mounting Bracket Arbor Shaft Lock-Up Rod

99

CABLE GUIDE REF NO.

PART NUMBER QTY DESCRIPTION

314-159 314-162 1.

105-217 2. 105-834 3. 105-874 4. 318-199 5. 320-556 6. 320-557 7. 319-667 8. 181-636 9. 105-849 10. 314-155

4 8 4 2 1 1 1 6 4 1

REMARKS

CABLE GUIDE CONVERSION KIT CABLE GUIDE CONVERSION KIT BOLT (3/8-NC X 4-1/2") FLANGE LOCKNUT FLANGE LOCK BOLT MOUNT BAR TROLLEY GUIDE 2 POST GUIDE 4 POST GUIDE SPACER SCREW (5/16-NC X 2") GUIDE MOUNT

INCL REF NO.'S 1-6 & 10. (2 POST R.O.P.S.) INCL REF NO.'S 2,3,5 & 7-10. (4 POST R.O.P.S.)

WELD ON

FOOTNOTES

101

801-015

REEL CARRIER HYDRAULICS

REF. NO.

PART NUMBER OTY. DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

105-003 105-078 105-079 105-095 105-106 105-822 105-823 150-122 154-220 155-705 157-037 154-224 155-705 157-038 154-228 157-037 154-252 155-760 157-037 154-255 157-037 154-261 155-706 157-037 154-276 155-706 157-037 154-344 157-038

10.

11.

12.

13.

14.

15.

16.

2 2 2 2 2 2 2 2 1 2 1 2 2 1 1 2

FLANGE LOCKNUT NUT (1/4") LOCK WASHER (1/4') WASHER (1/4") BOLT (1/4-NC X 2') FLANGE LOCK BOLT FLANGE LOCK BOLT CYL (2.0' X 1.00' X 8') CONNECTOR 0-RING (906 090) 0-RING (011 D90) CONNECTOR 0-RING (906 D90) 0-RING (012 D90) CONNECTOR 0-RING (011 D90) CONNECTOR 0-RING (904 D90) 0-RING (011 D90) ADAPTER UNION 0-RING (011 D90) CONNECTOR 0-RING (908 090) 0-RING (011 D90) CONNECTOR 0-RING (908 090) 0-RING (011 D90) RUN TEE 0-RING (012 D90)

REF. NO.

PART NUMBER OTY. DESCRIPTION

17.

154-316 155-760 157-037 154-379 157-037 154-672 154-681 154-702 154-786 154-787 158-575 500-612 154-385 155-705 157-038 154-293 155-760 157-037

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

1 2 1 2 3 1 1 1 1 1 1

NOT SHOWN: 110-226 1 110-560 2 215-054 2 215-814 1 215-815 1 115-714 30' 217-706 1 216-017 1

103

RUN TEE 0-RING (904 D90) 0-RING (011 D90) BRANCH TEE 0-RING (011 D90) HOSE (15° 3000 PSI) HOSE (62' 3000 PSI) HOSE (30" 3000 PSI) HOSE (90" 3000 PSI) HOSE (110' 3000 PSI) HYDRAULIC CONTROL VALVE RELIEF VALVE CONNECTOR 0-RING (906 D90) 0-RING (012 090) BRANCH TEE 0-RING (904 090) 0-RING (011 D90) CLAMP RIVET DIODE HARNESS HARNESS ABRASION SLEEVE ROCKER SWITCH MOUNT BEZEL

801-727

BOOMS DIGGING CHAINS AUGER PARTS TRENCH CLEANERS SPECIALTOOLS

105

BOOM TUBE REF PART

NO. NUMBER OTY DESCRIPTION

REMARKS

100-736 SHORT TOP BAR REPAIR KIT 100-737 LONG TOP BAR REPAIR KIT 1. 105-065 AR LOCKNUT (1/2-NC) 2. 105-110 AR BOLT (1/2-NC X 4-1/2') 3. 143-023 1 BOOM TUBE (52' LG) 143-024 1 BOOM TUBE (64.3" LG) 143-025 1 BOOM TUBE (76.55' LG) 143-026 1 BOOM TUBE (101.1' LG) 4. 143-035 1 TOP WEAR BAR (11. 1" LG) 5. 143-036 AR TOP WEAR BAR (23.4" LG)

INCL REF NO.'S 1,2 & 4 INCL REF NO.'S 1,2 & 5 4 PER 11.1' WEAR BAR,6 PER 23.4" WEAR BAR 4 PER 11.1' WEAR BAR,6 PER 23.4" WEAR BAR FOR ARRANGEMENTS ACCEPTING 62P/3P OR 96P/2P CHAINS FOR ARRANGEMENTS ACCEPTING 70P/3P OR 108P/2P CHAINS FOR ARRANGEMENTS ACCEPTING 78P/3P OR 120P/2P CHAINS FOR ARRANGEMENTS ACCEPTING 94P/3P OR 144P/2P CHAINS SEE FOOTNOTE 1 SEE FOOTNOTE 2

FOOTNOTES 1-FOR 70P/3P OR 108P/2P NON-WEAR BAR BOOM ARRANGEMENTS 2-1 FOR 78P/3P OR 120P/2P NON-WEAR BAR BOOM ARRANGEMENTS, 2 FOR 94P/3P OR 144/2P NON-WEAR BAR BOOM ARRANGEMENTS

A

107

801-027

PIVOT CLAMP H510 AND H512 REF NO. I. 2.

3.

4.

5.

PART NUMBER OTY DESCRIPTION 105-293 5 BOLT (1/2-NC X 3/4") 105-340 6 FLANGE LOCKNUT (3/4-NC) 105-371 6 BOLT (3/4-NC X 6-1/2') 314-531 1 PIVOT CLAMP 314-532 1 WEAR STRIP

REMARKS

FOOTNOTES

109

801-706

BOOM REF NO.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

(

2'

PITCH)

PART NUMBER OTY DESCRIPTION 143-082 143-083 143-084 143-085 143-086 105-367 105-377 105-419 115-001 115-019 115-152 115-470 125-265 140-661 140-013 140-021 140-114 140-115 140-328 140-116 140-245 140-120 140-267 140-121 140-244 140-733 140-659 140-751 140-758 150-058 150-191 150-340 155-711 155-712 155-843 180-026 180-243 180-244 180-440 180-441 125-266

1 2 1 1 1 1 2 4 1 1 1 1 1 1 1 1

1 2

1 1 1 1 1 1 4 4 4 2 1 1 4

REMARKS

BOOM (43') BOOM (59') BOOM (71') BOOM (83') BOOM (90') LOCKNUT JAM NUT BOLT (1-NC X 4') ZERK ZERK PLUG INTERNAL SNAP RING BEARING BEARING REPAIR KIT BOOM SLEEVE BOOM SPRING BOOM (43') BOOM (59') BOOM (71') BOOM (83') BOOM (90') BOOM SIDE PLATE BOOM SIDE PLATE ROCK GUARD SUPPORT TUBE IDLER SPROCKET (14T) SPROCKET SLIDE AND STOP PLATE SLIDE AND STOP GREASE CYLINDER BARREL ROD 0-RING (222 D70) BACKUP RING INTERNAL SEAL FIBER SPACER SEAL SPACER BEARING SPACER SHAFT SHAFT RACE

INCL REF NO.'S INCL REF NO.'S INCL REF NO.'S INCL REF NO.'S INCL REF NO.'S

1-11,14,15,17 & 1-11,14,15,17 & 1-11,14,15,17 & 1-11,14,15.17 & 1-11,14,15,17 &

19-28.

19-28.

19-28.

19-28.

19-28.

FOR 80P CHAIN FOR 96P CHAIN FOR 108P CHAIN FOR 120P CHAIN FOR 132P CHAIN

INCL REF NO.'S 7,8,23-26 & 28

INCL REF NO.'S 12 & 13 INCL REF NO.'S 12 & 13 INCL REF NO.'S 12 & 13 INCL REF NO.'S 12 & 13 INCL REF NO.'S 12 & 13 FOR 59" & 71' BOOM - WELD ON FOR 43" BOOM - WELD ON WELD ON

INCL REF NO.'S 7,8,15,23-26 & 28 WELD ON INCL REF NO. 16 INCL REF NO.'S 5 & 19-22

INCL REF NO.'S 4 & 6.

INCL REF NO.'S 4 & 6.

FOR SLIDE AND STOP SPROCKET FOR IDLER SPROCKET

FOOTNOTES

111

801-036

BOOM ( 3' REF NO.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

PITCH)

PART NUMBER OTY DESCRIPTION 140-127 140-128 140-331 140-129 140-278 105-367 105-377 105-419 115-001 115-019 115-152 115-470 125-265 140-661 140-013 140-021 140-114 140-115 140-328 140-116 140-245 140-120 140-267 140-121 140-244 140-733 140-656 140-751 140-758 150-058 150-191 150-340 155-711 155-712 155-843 180-026 180-243 180-244 180-440 180-441 125-266

1 2 1 1 1 1 2 4 1 1 1 1 1 1 1 1

1 2

1 1 1 1 1 1 4 4 4 2 1 1 4

BOOM (43') BOOM (59') BOOM (71') BOOM (83') BOOM (90') LOCKNUT JAM NUT BOLT (1-NC X 4') ZERK ZERK PLUG INTERNAL SNAP RING BEARING BEARING REPAIR KIT BOOM SLEEVE BOOM SPRING BOOM (43') BOOM (59') BOOM (71') BOOM (83') BOOM (90') BOOM SIDE PLATE BOOM SIDE PLATE ROCK GUARD SUPPORT TUBE IDLER SPROCKET (14T) SPROCKET SLIDE AND STOP PLATE SLIDE AND STOP GREASE CYLINDER BARREL ROD 0-RING (222 D70) BACKUP RING INTERNAL SEAL FIBER SPACER SEAL SPACER BEARING SPACER SHAFT SHAFT RACE

REMARKS INCL REF NO.'S INCL REF NO.'S INCL REF NO.'S INCL REF NO.'S INCL REF NO.'S

1-11,14,15,17 & 1-11,14,15,17 & 1-11,14,15,17 & 1-11,14.15.17 & 1-11,14,15,17 &

19-28.

19-28.

19-28.

19-28.

19-28.

FOR 52P CHAIN FOR 62P CHAIN FOR 70P CHAIN FOR 78P CHAIN FOR 86P CHAIN

INCL REF NO.'S 7,8,23-26 & 28

INCL REF NO.'S 12 & 13 INCL REF NO.'S 12 & 13 INCL REF NO.'S 12 & 13 INCL REF NO.'S 12 & 13 INCL REF NO.'S 12 & 13 FOR 59" & 71' BOOM - WELD ON FOR 43" BOOM - WELD ON WELD ON

INCL REF NO.'S 7,8,15,23-26 & 28 WELD ON INCL REF NO. 16 INCL REF NO.'S 5 & 19-22

INCL REF NO.'S 4 & 6.

INCL REF NO.'S 4 & 6.

FOR SLIDE AND STOP SPROCKET FOR IDLER SPROCKET

FOOTNOTES

113

801-037

SMALL TAIL SPROCKET BOOM USES 2" AND 3" PITCH SPROCKET

SMALL TAIL SPROCKET BOOM USES 2°

AND 3'

PITCH SPROCKET

REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

140-543 140-544 105-319 105-340 105-473 143-043 184-089 184-090

1 5 5 1 5 5

REMARKS

BOOM (2' PITCH) BOOM (3' PITCH) BOLT (3/4-NC X 1-1/2") FLANGE LOCKNUT BOLT (3/4-NC X 5") BOOM WASHER BOOM CROSS TUBE

INCLUDES REF NO.'S 1 THRU 6 - SEE FOOTNOTE 1 INCLUDES REF NO.'S 1 THRU 6 - SEE FOOTNOTE 1 SEE FOOTNOTE 2

FOOTNOTES 1-BOOM ALSO CONTAINS APPROPRIATE SPROCKET AND HARDWARE (REFER TO PAGE ENTITLED "SPROCKET (2' AND 3' PITCH)'.THIS BOOM MAY BE USED WITH A VARIETY OF CHAIN LENGTHS BY USING OPTIONAL BOOM TUBES (REFER TO PAGE ENTITLED "BOOM TUBER).

2-BOLT IS USED WITH BOTTOM TUBES DESIGNED FOR 3.067" PITCH CHAINS 70 PITCH AND LONGER. THE BOLT SCREWS INTO THE BOTTOM SURFACE OF THE BOOM TUBE AND ACTS AS A CYLINDER STOP AND BOOM MAIN FRAME SAFETY LUG.

115

801-031

ROLLER BOOM ( NON-WEAR BAR TYPE) USES 19" ROLLER

ROLLER BOOM (NON-WEAR BAR TYPE) USES 19"

ROLLER

REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

140-545 105-319 105-340 105-473 143-013 184-089 184-090

1 5 5 1 5 5

REMARKS

ROLLER BOOM BOLT (3/4-NC X 1-1/2") FLANGE LOCKNUT BOLT (3/4-NC X 5') ROLLER BOOM WASHER BOOM CROSS TUBE

INCLUDES REF NO.'S 1 THRU 6. SEE FOOTNOTE 1 SEE FOOTNOTE 2

FOOTNOTES

1-THIS BOOM ASSEMBLY ALSO CONTAINS ROLLER AND APPROPRIATE GREASE CYLINDER BRACKET AND HARDWARE (REFER TO PAGES ENTITLED "ROLLER (19' OD)" AND 'GREASE CYLINDER BRACKET'). THIS BOOM MAY BE USED WITH A VARIETY OF CHAIN LENGTHS BY USING VARIOUS BOOM TUBES (REFER TO PAGE ENTITLED 'BOOM TUBE").

2-BOLT IS USED WITH BOOM TUBES DESIGNED FOR 3.067 PITCH CHAINS 70 PITCH AND LONER. THE BOLT SCREWS INTO THE BOTTOM SURFACE OF THE BOOM TUBE AND ACTS AS A CYLINDER STOP AND MAIN FRAME SAFETY LUG.

117

801-034

ROLLER BOOM (WEAR BAR TYPE) USES 19' ROLLER

ROLLER BOOM (WEAR BAR TYPE) USES 19' REF NO.

ROLLER

PART NUMBER OTY DESCRIPTION

140-546 140-547 140-548 1. 105-340 AR 2. 105-473 AR 3. 105-829 AR 4. 143-047 1 143-048 1 143-049 1 5. 143-074 1 143-075 1 143-076 1 6. 184-089 AR 7. 184-090 AR

REMARKS

ROLLER BOOM ROLLER BOOM ROLLER BOOM FLANGE LOCKNUT BOLT (3/4-NC X 5") FLANGE LOCK BOLT ROLLER BOOM (44" LG) ROLLER BOOM (56" LG) ROLLER BOOM (68" LG) WEAR BAR (43' LG) WEAR BAR (55' LG) WEAR BAR (67' LG) WASHER BOOM CROSS TUBE

INCL REF NO.'S 1-7, 62 PITCH CHAIN & 52' INCL REF NO.'S 1-7, 70 PITCH CHAIN & 64' INCL REF NO.'S 1-7, 78 PITCH CHAIN & 77'

BOOM TUBE BOOM TUBE BOOM TUBE

FOR 62P CHAIN FOR 70P CHAIN FOR 78P CHAIN FOR 62P CHAIN FOR 70P CHAIN FOR 78P CHAIN

NOTES ROLLER BOOM ALSO CONTAINS ROLLER AND APPROPRIATE GREASE CYLINDER BRACKETS-AND HARDWARE (REFER TO PAGES ENTITLED 'ROLLER (19" OD)' AND 'GREASE CYLINDER BRACKETS"). THESE BOOM ASSEMBLIES EACH USE A SPECIFIC CHAIN LENGTH AND ARE USED WITH ONLY ONE OF FOUR BOOM TUBE LENGTHS (REFER TO PAGE ENTITLED 'BOOM TUBE".

PART NUMBERS USING 78 PITCH CHAIN NOT RECOMMENDED FOR HSO0 SERIES ATTACHMENTS.

119

801-033

SPROCKET (2' REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

140-656 140-659 140-661 105-377 115-001 115-152 115-470 125-265 125-266 140-723 140-733 155-843 180-026 180-243 180-244 183-640 184-088

1 1 1 1 2 2 1 1 2 2 2 1 1 2

AND 3'

PITCH) REMARKS

SPROCKET (3' PITCH) SPROCKET (2' PITCH) BEARING REPLACEMENT KIT JAM NUT ZERK PIPE PLUG INTERNAL SNAP RING BEARING RACE SPROCKET (3' P, 10T) SPROCKET (2' P, 14T) INTERNAL SEAL FIBER SPACER SPACER SPACER TAIL SHAFT TAIL AXLE DISC

INCL REF NO.'S 4-7 & 9-11 INCL REF NO.'S 4-6 & 8-11 INCL REF NO.'S 4-6 & 9-12

INCL REF NO.'S 2 & 3

FOOTNOTES

121

801-032

ROLLER

(

19°

OD)

REF NO.

PART NUMBER CITY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

190-183 105-377 115-001 115-152 115-470 125-216 125-265 142-757 145-589 155-852 181-697 181-699 183-640 184-067 181-698

1 1 1 4 2 2 1 2 2 1 2 1 2 2

REMARKS

BEARING/SEAL REPAIR KIT JAM NUT ZERK PLUG INTERNAL SNAP RING RACE BEARING ROLLER POLYURETHANE SPACER EXTERNAL SEAL BEARING SPACER SEAL SLEEVE TAIL SHAFT SEAL SPACER SEAL SPACER

INCL REF NO.'S 4-6,8-11,12 & 14

INCL REF NO.'S 2 & 3

FOOTNOTES

123

801-035

GREASE CYLINDER BRACKET NON-WEAR BAR BOOMS

GREASE CYLINDER BRACKET NON-WEAR BAR BOOMS REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

105-340 105-473 105-829 105-884 143-006 151-051 151-052 183-641 183-642 184-089

7.

8.

9.

5 5 4 4 1 1 1 1 1 5

REMARKS

FLANGE LOCKNUT BOLT (3/4-NC X 5") FLANGE LOCK BOLT WASHER (1/2') MOUNT BRACKET HEAVY DUTY GREASE CYLINDER STANDARD GREASE CYLINDER PIN PIN WASHER

USE LOCTITE 609 USE LOCTITE 609

SEE FOOTNOTE 1 AND 2 NOT SHOWN. SEE FOOTNOTE 1 AND 2

FOOTNOTES 1-NON-WEAR BAR BOOM PARTS ASSEMBLIES CONTAIN ALL PARTS ON THIS PAGE EXCEPT THE MUST BE ORDERED SEPARATELY. REFER TO PAGE (801-030).

GREASE CYLINDER, WHICH

2. CYLINDER 151-051 HAS BEEN SUPERSEDED BY 150-749 AND CYLINDER 151-052 HAS BEEN SUPERSEDED BY 150-748.

125

801-029

GREASE CYLINDER BRACKET WEAR BAR BOOMS

GREASE CYLINDER BRACKET WEAR BAR BOOMS REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

105-340 105-473 105-829 105-884 143-001 143-002 151-051 151-052 8. 183-641 9. 183-642 10. 184-089

5 5 4 4 1 1 1 1 1 1 5

REMARKS

FLANGE LOCKNUT BOLT (3/4-NC X 5') FLANGE LOCK BOLT WASHER (1/2') LEFT MOUNT BRACKET RIGHT MOUNT BRACKET HEAVY DUTY GREASE CYLINDER STANDARD GREASE CYLINDER PIN PIN WASHER

USE LOCTITE 609 USE LOCTITE 609

SEE FOOTNOTE 1 AND 2 NOT SHOWN. SEE FOOTNOTE 1 AND 2

FOOTNOTES 1-WEAR BAR BOOM PARTS ASSEMBLIES CONTAIN ALL PARTS ON THIS PAGE EXCEPT THE GREASE CYLINDER, WHICH MUST BE ORDERED SEPARATELY. REFER TO PAGE (801-030).

2. CYLINDER 151-051 HAS BEEN SUPERSEDED BY 150-749 AND CYLINDER 151-052 HAS BEEN SUPERSEDED BY 150-748.

127

801-028 AND 2

AUGER PARTS REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

PART NUMBER OTY DESCRIPTION 100-735 BOOM FIT-UP KIT 105-082 4 BOLT (1/2-NC X 2-1/2") 105-473 2 BOLT (3/4-NC X 5") 105-831 4 FLANGE LOCK BOLT 105-833 8 FLANGE LOCKNUT 105-953 2 LOCKNUT 110-211 10 BUSHING 115-001 AR ZERK 125-620 2 FLANGE BEARING ZERK 115-006 140-664 1 SPROCKET (14T, 2" P) 140-665 1 SPROCKET (10T, 3" P) 143-021 2 ZERK GUARD 145-070 1 RIGHT LONG AUGER 145-109 1 RIGHT SHORT AUGER 145-071 1 LEFT LONG AUGER 145-110 1 LEFT SHORT AUGER 145-244 1 DOUBLE AUGER SHAFT 145-245 1 SINGLE AUGER SHAFT 184-076 4 BUSHING 110-363 2 BEARING FLANGETTE 110-364 2 BEARING FLANGETTE 115-003 2 ZERK 125-048 2 BALL BEARING 181-831 1 REPLACEMENT SLEEVE

FOOTNOTES 1- REF NO.'S 17-20 REPLACES REF NO.

REMARKS INCL REF NO.'S 1-8,11 & 16

INCL REF NO. 19. SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE WHEN SINGLE AUGER IS USED ON DOUBLE AUGER SHAFT

8 FOR LIGHT DUTY TRENCHING.

129

801-038

AUGER PARTS H550 REF NO.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

PART NUMBER

QTY DESCRIPTION 145-256 DOUBLE SHORT AUGER (3" P) DOUBLE SHORT AUGER (2" P) 145-258 SINGLE SHORT AUGER (3" P) 145-295 SINGLE SHORT AUGER (2" P) 145-296 SINGLE LONG AUGER (3" P) 145-259 SINGLE LONG AUGER (2" P) 145-260 105-383 4 BOLT (3/4-NC X 6") 105-391 AR BOLT (3/4-NC X 5") 105-833 12 FLANGE LOCKNUT 105-858 12 BOLT (1/2-NC X 1-1/4") 105-953 AR LOCKNUT 115-001 AR ZERK 125-620 2 FLANGE BEARING ZERK 115-006 140-665 1 SPROCKET (10T, 3" P) 140-664 1 SPROCKET (14T. 2" P) 145-109 1 RIGHT SHORT AUGER 145-110 1 LEFT SHORT AUGER 145-071 1 LEFT LONG AUGER 145-237 2 AUGER BRACKET 145-243 1 ROCK GUARD 145-244 1 DOUBLE AUGER SHAFT 105-340 4 FLANGE LOCKNUT 110-363 2 BEARING FLANGETTE 110-364 2 BEARING FLANGETTE 115-003 2 ZERK 125-048 2 BALL BEARING 145-245 1 SINGLE AUGER SHAFT 181-831 1 REPLACEMENT SLEEVE

REMARKS

INCL REF NO.'S 2-12 INCL REF NO.'S 2-12 INCL REF NO.'S 2-11 AND 18 INCL REF NO.'S 2-11 AND 18 INCL REF NO.'S 2-11 AND 18 INCL REF NO.'S 2-11 AND 18

INCL REF NO. 16. SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE WHEN SINGLE AUGER IS USED ON DOUBLE AUGER SHAFT

FOOTNOTES

1 - REF NO.'S 14-17 REPLACES REF NO. 7 FOR LIGHT DUTY TRENCHING.

A

131

801-039

DIGGING CHAIN ( 2' P - 50, 000 LB) 2 PITCH SPACING-RAISED RIVET

DIGGING CHAIN (2'

P - 50, 000 LB)

2 PITCH SPACING-RAISED RIVET REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

PART NUMBER OTY DESCRIPTION 105-043 AR 105-066 AR 105-136 AR 105-111 AR 105-065 AR 135-351 AR 135-358 AR 135-952 AR 135-964 AR 136-135 AR 136-136 AR 136-137 AR 136-138 AR 138-203 AR 138-215 AR 138-216 AR 138-217 AR 138-218 AR 138-219 AR 138-352 AR 138-353 AR 136-031 AR 136-032 AR

NOT SHOWN: 259-140

REMARKS

BOLT (1/2-NC X 1-1/4") BOLT (1/2-NC X 1-3/4") BOLT (1/2-NC X 3-1/2") BOLT (1/2-NC X 4") LOCKNUT CHAIN PIN LOCK KEY CHAIN SIDE BAR TUBE TOOTH SPACER LEFT CUP TOOTH RIGHT CUP TOOTH LEFT TOUGH TOOTH 90 RIGHT TOUGH TOOTH 90 ROLLER LINK 12' CHAIN (72 P) 4' CHAIN (24 P) 2' CHAIN (12 P) 11'-4' CHAIN (68 P) 2'-8' CHAIN (16 P) TOOTH SIDEBAR TOOTH SIDEBAR CHAIN SPACER CHAIN SPACER

LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH KEY SIDE HEAD SIDE

CHAIN JAWS

NOTE' FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

133

801-044

DIGGING CHAIN ( 2' P - 50, 000 LB) 4 PITCH SPACING-RAISED RIVET

DIGGING CHAIN ( 2' P - 50, 000 LB) 4 PITCH SPACING-RAISED RIVET REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

PART NUMBER OTY DESCRIPTION 105-043 AR 105-066 AR 105-067 AR 105-082 AR 105-229 AR 105-065 AR 135-351 AR 135-358 AR 135-964 AR 135-952 AR 136-130 AR 136-131 AR 136-132 AR 136-135 AR 136-136 AR 136-137 AR 136-138 AR 138-203 AR 138-210 AR 138-211 AR 138-212 AR 138-213 AR 138-214 AR 138-352 AR 138-353 AR 138-354 AR 138-355 AR 136-031 AR 136-032 AR

NOT SHOWN: 259-140

REMARKS

BOLT (1/2-NC 1-1/4") BOLT (1/2-NC X 1-3/4") BOLT (1/2-NC X 2-3/4") BOLT (1/2-NC X 2-1/2") BOLT (1/2-NC X 2") LOCKNUT CHAIN PIN LOCK KEY TOOTH SPACER CHAIN SPACER 8.45' TOOTH ADAPTER 10.45' TOOTH ADAPTER 12" TOOTH ADAPTER LEFT CUP TOOTH RIGHT CUP TOOTH LEFT TOUGH TOOTH 90 RIGHT TOUGH TOOTH 90 ROLLER LINK 2' CHAIN (12 P) 2'-8' CHAIN (16 P) 4' CHAIN (24 P) 11'-1" CHAIN (68 P) 12' CHAIN (72 P) TOOTH SIDEBAR TOOTH SIDEBAR PLAIN SIDEBAR PLAIN SIDEBAR CHAIN SPACER CHAIN SPACER

LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH KEY SIDE HEAD SIDE KEY SIDE HEAD SIDE

CHAIN JAWS

FOOTNOTES

135

801-045

DIGGING CHAIN ( 2' P - 50, 000 LB)

ALTERNATE SIDEBAR SPACING-RAISED RIVET

DIGGING CHAIN 2' P 50, 000 LB) ALTERNATE SIDEBAR SPACING-RAISED RIVET (

REF NO.

-

PART NUMBER OTY DESCRIPTION

1. 105-043 AR 105-066 AR 2. 105-065 AR 3. 135-351 AR 4. 135-358 AR 5. 135-964 AR 6. 136-135 AR 7. 136-136 AR 8. 136-137 AR 9. 136-138 AR 10. 138-203 AR 11. 138-279 AR 138-278 AR 138-280 AR 138-281 AR 12. 138-352 AR 13. 138-355 AR

BOLT (1/2-NC X 1-1/4") BOLT (1/2-NC X 1-3/4') LOCKNUT CHAIN PIN LOCK KEY TOOTH SPACER LEFT CUP TOOTH RIGHT CUP TOOTH LEFT TOUGH TOOTH 90 RIGHT TOUGH TOOTH 90 ROLLER LINK 2' CHAIN (12 P) 2' CHAIN (16 P) 4' CHAIN (24 P) 12' CHAIN (72 P) TOOTH SIDEBAR PLAIN SIDEBAR

NOT SHOWN: 259-140

CHAIN JAWS

REMARKS

LESS TEETH LESS TEETH LESS TEETH LESS TEETH KEY SIDE HEAD SIDE

NOTES' FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

137

801-043

ALLIGATOR CHAIN (2" P - 50, 000 LB) 2 PITCH SPACING-RAISED RIVET

ALLIGATOR CHAIN ( 2'

P - 50, 000 LB)

2 PITCH SPACING-RAISED RIVET REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

REMARKS

105-065 AR 105-076 AR 105-110 AR 105-111 AR 138-203 AR 138-215 AR 138-216 AR 138-217 AR 138-218 AR 138-219 AR 7. 135-351 AR 8. 138-352 AR 9. 138-353 AR 10. 135-358 AR 11. 135-952 AR 12. 136-100 AR 136-101 AR 136-102 AR 13. 136-036 AR 14. 136-037 AR 15. 136-038 AR 16. 136-039 AR 17. 136-040 AR 18. 136-041 AR 19. 136-043 AR 20. 136-008 AR

LOCKNUT BOLT (1/2-NC X 3") BOLT (1/2-NC X 4-1/2") BOLT (1/2-NC X 4") ROLLER LINK 12' CHAIN (72 P) 4' CHAIN (24 P) 2' CHAIN (12 P) 11'-4" CHAIN (68 P) 2'-8" CHAIN (16 P) CHAIN PIN TOOTH SIDEBAR TOOTH SIDEBAR LOCK KEY CHAIN SPACER BIT (CARBIDE CAP) BIT (CARBIDE INSERT) HEAVY DUTY BIT (CARBIDE INSERT) NO. 1 BIT ADAPTER NO. 2 BIT ADAPTER NO. 3 BIT ADAPTER NO. 4 BIT ADAPTER NO. 5 BIT ADAPTER NO. 6 BIT ADAPTER CHAIN SPACER BIT RETAINER RING

NOT SHOWN: 259-001 259-002 259-150 259-140 135-957

BIT PULLER BIT PULLER PUNCH CHAIN JAWS BIT BLOCK

LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS KEY SIDE HEAD SIDE USED WITH ONE OR TWO ADAPTERS ON OUTSIDE INCLUDES REF NO. 20 INCLUDES REF NO. 20 INCLUDES REF NO. 20 FOR SINGLE LEFT OR RIGHT INSIDE OR OUTSIDE FOR SINGLE LEFT OR RIGHT INSIDE OR OUTSIDE FOR LEFT OUTSIDE FOR RIGHT OUTSIDE FOR RIGHT OUTSIDE FOR LEFT OUTSIDE USED WITH ADAPTER INSIDE

HAMMER TYPE SLIDING HAMMER TYPE FOR REF NO.'S 13-18

NOTE'

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700).

CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

139

REFER TO BOOM, CHAIN AND

801-047

DIGGING CHAIN ( 3. 067' - 70, 000 LB)

2 PITCH SPACING-RAISED RIVET

DIGGING CHAIN ( 3. 067' - 70, 000 LB) 2 PITCH SPACING-RAISED RIVET REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

105-372 AR 105-499 AR 105-466 AR 105-339 AR 105-321 AR 105-365 AR 106-086 AR 105-383 AR 135-402 AR 135-910 AR 135-911 AR 135-921 AR 136-070 AR 135-960 AR 135-961 AR 135-962 AR 135-979 AR 136-109 AR 136-110 AR 136-120 AR 136-071 AR 137-501 AR 138-503 AR 138-504 AR 138-505 AR 138-701 AR 138-702 AR 138-703 AR 138-704 AR 139-701 AR 139-702 AR 139-703 AR 139-704 AR

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

NOT SHOWN: 259-140

REMARKS

LOCKNUT BOLT (3/4-NC X 1-3/4') BOLT (3/4-NC X 2-1/2') BOLT (3/4-NC X 2-3/4') BOLT (3/4-NC X 3') BOLT (3/4-NC X 4') BOLT (3/4-NC X 4-1/4') BOLT (3/4-NC X 6') LOCK KEY LEFT CUP TOOTH RIGHT CUP TOOTH TOOTH SPACER (3/8' THK) TOOTH SPACER (1/2' THK) SPACER (1/8" THK) CHAIN SPACER (.8' LG) CHAIN SPACER (1.9' LG) CHAIN SPACER (2.16" LO) LEFT TOUGH TOOTH 90 RIGHT TOUGH TOOTH 90 7.65' TOOTH ADAPTER TOOTH ADAPTER CHAIN PIN ROLLER LINK TOOTH SIDEBAR TOOTH SIDEBAR 2'-2° CHAIN (8 P) 4'-2' CHAIN (16 P) 13'-3" CHAIN (52 P) 15'-10" CHAIN (62 P) 2'-2' PREM CHAIN (8 P) 4'-2' PREM CHAIN (16 P) 13'-6" PREM CHAIN (52 P) 16'-1" PREM CHAIN (62 P)

FOR 10" & 12" WIDTHS. NOT SHOWN

KEY SIDE HEAD SIDE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH

CHAIN JAWS

NOTES: FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

B

141

801-048

DIGGING CHAIN ( 3. 067' P - 70, 000 LB) 4 PITCH SPACING-RAISED RIVET

DIGGING CHAIN ( 3. 067' P - 70, 000 LB) 4 PITCH SPACING-RAISED RIVET REF NO. I. 2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

PART NUMBER OTY DESCRIPTION

REMARKS

105-372 AR 105-499 AR 105-466 AR 105-339 AR 105-321 AR 105-365 AR 105-383 AR 135-402 AR 135-910 AR 135-911 AR 135-921 AR 136-070 AR 135-960 AR 135-961 AR 135-962 AR 136-109 AR 136-110 AR 136-120 AR 137-501 AR 138-503 AR 138-504 AR 138-505 AR 138-506 AR 138-507 AR 138-509 AR 138-510 AR 138-511 AR 138-512 AR

KEY SIDE HEAD SIDE KEY SIDE HEAD SIDE LESS TEETH LESS TEETH LESS TEETH LESS TEETH

LOCKNUT BOLT (3/4-NC X 1-3/4") BOLT (3/4-NC X 2-1/2") BOLT (3/4-NC X 2-3/4") BOLT (3/4-NC X 3") BOLT (3/4-NC X 4") BOLT (3/4-NC X 6") LOCK KEY LEFT CUP TOOTH RIGHT CUP TOOTH SPACER (3/8' THK) SPACER (1/2' THK) SHIM (1/8' THK) TOOL BUSHING (.8" LG) TOOL BUSHING (1.9" LG) LEFT TOUGH TOOTH 90 RIGHT TOUGH TOOTH 90 7.65' TOOTH ADAPTER CHAIN PIN ROLLER LINK TOOTH SIDEBAR TOOTH SIDEBAR PLAIN SIDEBAR PLAIN SIDEBAR 2'-1' CHAIN (8 P) 4'-1" CHAIN (16 P) 15'-10' CHAIN (62 P) 13'-3' CHAIN (52 P)

NOTE' FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700).

CLEANER OPTIONS (052-190) FIR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

143

REFER BOOM, CHAIN AND

801-046

ALLIGATOR CHAIN ( 3. 067' P - 70, 000 LB) 2 PITCH SPACING-RAISED RIVET-BOLT ON

ALLIGATOR CHAIN ( 3. 067' P - 70, 000 LB) 2 PITCH SPACING-RAISED RIVET-BOLT ON REF PART NO. NUMBER QTY DESCRIPTION 1. 105-322 AR BOLT (3/4-NC X 5-1/2") 2. 105-365 AR BOLT (3/4-NC X 4") 3. 105-372 AR LOCKNUT 4. 105-391 AR BOLT (3/4-NC X 4-1/2") 5. 138-503 AR ROLLER LINK 6. 138-504 AR TOOTH SIDEBAR 138-505 AR TOOTH SIDEBAR 7. 138-701 AR 2'-1" CHAIN (8 P) 138-702 AR 4'-1" CHAIN (16 P) 138-704 AR 15'-10" CHAIN (62 P) 8. 136-100 AR BIT (CARBIDE CAP) 136-101 AR BIT (CARBIDE INSERT) 136-102 AR HEAVY DUTY BIT (CARBIDE INSERT) 9. 135-973 AR BIT ADAPTER 10. 135-974 AR BIT ADAPTER 11. 135-975 AR BIT ADAPTER 12. 135-976 AR BIT ADAPTER 13. 135-979 AR CHAIN SPACER 14. 135-980 AR CHAIN SPACER 15. 137-501 AR CHAIN PIN 16. 135-402 AR LOCK KEY 17. 136-008 AR BIT RETAINER RING NOT SHOWN: 259-001 259-002 259-140 259-150 135-957

BIT PULLER BIT PULLER CHAIN JAWS PUNCH BIT BLOCK

REMARKS USED WITH TWO ADAPTERS ON OUTSIDE USED WITH ADAPTER ON INSIDE USED WITH ADAPTER ON OUTSIDE KEY SIDE HEAD SIDE LESS ADAPTERS LESS ADAPTERS LESS ADAPTERS INCLUDES REF NO. 17 INCLUDES REF NO. 17 INCLUDES REF NO. 17 FOR LEFT OUTSIDE FOR RIGHT OUTSIDE FOR LEFT INSIDE AND RIGHT OUTSIDE FOR RIGHT INSIDE AND LEFT OUTSIDE USED WITH ONE OR TWO ADAPTERS ON OUTSIDE USED WITH ONE ADAPTER INSIDE

HAMMER TYPE SLIDING HAMMER TYPE FOR REF NO.'S 9-12

NOTES' FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700).

CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

145

REFER TO BOOM, CHAIN AND

801-049

PREMIMUM ALLIGATOR CHAIN ( 3. 11* P - 70, 000 LB) 2 PITCH SPACING - RAISED RIVET

PREMIMUM ALLIGATOR CHAIN ( 3. 11' 2 PITCH SPACING - RAISED RIVET REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

105-322 AR 105-365 AR 105-372 AR 105-391 AR 139-503 AR 139-504 AR 139-505 AR 139-701 AR 139-702 AR 139-704 AR 136-100 AR 136-101 AR 136-102 AR 135-973 AR 135-974 AR 135-975 AR 135-976 AR 135-979 AR 135-980 AR 137-501 AR 135-402 AR 136-008 AR

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

NOT SHOWN: 259-001 259-002 259-150 259-140 135-957

P - 70, 000 LB)

REMARKS

BOLT (3/4-NC X 5-1/2") BOLT (3/4-NC X 4") LOCKNUT BOLT (3/4-NC X 4-1/2") ROLLER LINK TOOTH SIDEBAR TOOTH SIDEBAR 2'-1' CHAIN (8 P) 4'-1' CHAIN (16 P) 16'-1' CHAIN (62 P) BIT (CARBIDE CAP) BIT (CARBIDE INSERT) HEAVY DUTY BIT (CARBIDE INSERT) BIT ADAPTER BIT ADAPTER BIT ADAPTER BIT ADAPTER CHAIN SPACER CHAIN SPACER CHAIN PIN LOCK KEY BIT RETAINER RING

BIT PULLER BIT PULLER PUNCH CHAIN JAWS BIT BLOCK

KEY SIDE HEAD SIDE LESS ADAPTERS LESS ADAPTERS LESS ADAPTERS INCLUDES REF NO. 17 INCLUDES REF NO. 17 INCLUDES REF NO. 17 LEFT OUTSIDE RIGHT OUTSIDE LEFT INSIDE AND RIGHT OUTSIDE RIGHT INSIDE AND LEFT OUTSIDE USED WITH ONE OR TWO ADAPTERS ON OUTSIDE USED WITH ONE ADAPTER INSIDE

HAMMER TYPE SLIDING HAMMER TYPE

FOR REF NO.'S 9-12

NOTES' FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

147

801-050

DIGGING CHAIN ( 3. OGT P - 110, 000 LB) 2 PITCH SPACING - RAISED RIVET

DIGGING CHAIN ( 3. 067' P - 110, 000 LB) 2 PITCH SPACING - RAISED RIVET REF NO.

PART NUMBER OTY DESCRIPTION

1. 105-372 AR 2. 105-499 AR 105-466 AR 105-339 AR 105-321 AR 105-365 AR 105-383 AR 3. 135-402 AR 4. 135-910 AR 5. 135-911 AR 6. 135-921 AR 136-070 AR 7. 135-961 AR 135-962 AR 135-977 AR 8. 136-109 AR 9. 136-110 AR 10. 136-120 AR 11. 137-401 AR 12. 138-404 AR 13. 138-406 AR 14. 138-407 AR 15. 138-410 AR 138-411 AR 138-412 AR

LOCKNUT BOLT (3/4-NC X 1-3/4') BOLT (3/4-NC X 2-1/2') BOLT (3/4-NC X 2-3/4') BOLT (3/4-NC X 3") BOLT (3/4-NC X 4") BOLT (3/4-NC X 6") LOCK KEY LEFT CUP TOOTH RIGHT CUP TOOTH TOOTH SPACER (3/8' THK) TOOTH SPACER (1/2' THK) CHAIN SPACER (.8" LG) CHAIN SPACER (1.9' LG) CHAIN SPACER (2.34' LG) LEFT TT9O RIGHT TT9O 12' TOOTH ADAPTER CHAIN PIN ROLLER LINK TOOTH SIDEBAR TOOTH SIDEBAR 4'-1' CHAIN (16 P) 15'-10' CHAIN (62 P) 2'-1' CHAIN (8 P)

NOT SHOWN: 259-140

CHAIN JAWS

REMARKS

KEY SIDE HEAD SIDE LESS TEETH LESS TEETH LESS TEETH

NOTE' FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

149

801-051

PREMIMUM DIGGING CHAIN ( 3. 11' P - 110, 000 LB) 2 PITCH SPACING - RAISED RIVET

PREMIMUM DIGGING CHAIN ( 3. 11' 2 PITCH SPACING - RAISED RIVET REF NO. I. 2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

PART NUMBER OTY DESCRIPTION 105-372 AR LOCKNUT 105-499 AR BOLT (3/4-NC X 1-3/4') 105-466 AR BOLT (3/4-NC X 2-1/2') 105-339 AR BOLT (3/4-NC X 2-3/4') 105-321 AR BOLT (3/4-NC X 3") 105-365 AR BOLT (3/4-NC X 4") 105-383 AR BOLT (3/4-NC X 6") 135-402 AR LOCK KEY 135-910 AR LEFT CUP TOOTH 135-911 AR RIGHT CUP TOOTH 135-921 AR TOOTH SPACER (3/8' THK) 136-070 AR TOOTH SPACER (1/2' THK) 135-961 AR CHAIN SPACER (.8" LO) 135-962 AR CHAIN SPACER (1.9' LO) 135-977 AR CHAIN SPACER (2.34' LG) 136-071 AR TOOTH ADAPTER 136-088 AR TOOTH ADAPTER 136-089 AR TOOTH ADAPTER 136-090 AR TOOTH ADAPTER 136-109 AR LEFT TOUGH TOOTH 90 136-110 AR RIGHT TOUGH TOOTH 90 137-401 AR CHAIN PIN 137-404 AR ROLLER LINK 137-406 AR TOOTH SIDEBAR 137-407 AR TOOTH SIDEBAR 139-412 AR 2'-1' CHAIN (8 P) 139-410 AR 4'-1' CHAIN (16 P) 139-411 AR 15'-10' CHAIN (62 P)

NOT SHOWN: 259-140

P-

110, 000 LB)

REMARKS

FOR 12" WIDTH FOR 15" WIDTH FOR 18"/21' WIDTHS FOR 24" WIDTH

KEY SIDE HEAD SIDE LESS TEETH LESS TEETH LESS TEETH

CHAIN JAWS

NOTE. FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

151

801-052

ALLIGATOR CHAIN ( 3. 087° P - 110, 000 LB) 2 PITCH SPACING - RAISED RIVET - BOLT-ON

ALLIGATOR CHAIN ( 3. 067' P - 110, 000 LB) 2 PITCH SPACING - RAISED RIVET - BOLT-ON REF NO.

PART NUMBER OTY DESCRIPTION

REMARKS

105-322 AR 105-365 AR 105-372 AR 105-473 AR 135-404 AR 135-406 AR 135-407 AR 7. 138-412 AR 138-410 AR 138-411 AR 8. 136-100 AR 136-101 AR 136-102 AR 9. 135-973 AR 10. 135-974 AR 11. 135-975 AR 12. 135-976 AR 13. 135-977 AR 14. 135-978 AR 15. 137-401 AR 16. 135-402 AR 17. 136-008 AR

BOLT (3/4-NC X 5-1/2') BOLT (3/4-NC X 4') LOCKNUT BOLT (3/4-NC X 5',GD 8) ROLLER LINK TOOTH SIDEBAR TOOTH SIDEBAR 2'-1' CHAIN (8 P) 4'-1' CHAIN (16 P) 15'-10' CHAIN (62 P) BIT (CARBIDE CAP) BIT (CARBIDE INSERT) HEAVY DUTY BIT (CARBIDE INSERT) BIT ADAPTER BIT ADAPTER BIT ADAPTER BIT ADAPTER CHAIN SPACER CHAIN SPACER CHAIN PIN LOCK KEY BIT RETAINING RING

NOT SHOWN! 259-001 259-002 259-140 259-150 135-957

BIT PULLER BIT PULLER CHAIN JAWS PUNCH BIT BLOCK

1.

2.

3.

4.

5.

6.

KEY SIDE HEAD SIDE LESS ADAPTERS LESS ADAPTERS LESS ADAPTERS INCLUDES REF NO. 17 INCLUDES REF NO. 17 INCLUDES REF NO. 17 LEFT OUTSIDE RIGHT OUTSIDE LEFT INSIDE AND RIGHT OUTSIDE RIGHT INSIDE AND LEFT OUTSIDE USED WITH ONE OR TWO ADAPTERS ON OUTSIDE USED WITH ONE ADAPTER INSIDE

HAMMER TYPE SLIDING HAMMER TYPE FOR REF NO.'S 9-12

NOTE'

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700).

CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

153

REFER TO BOOM, CHAIN AND

801-053

PREMIUM ALLIGATOR CHAIN ( 3. 11' P - 110, 000 LB) 2 PITCH SPACING - RAISED RIVET - BOLT-ON

PREMIUM ALLIGATOR CHAIN ( 3. 11' P - 110, 000 LB) 2 PITCH SPACING - RAISED RIVET - BOLT-ON REF PART NO. NUMBER OTY DESCRIPTION

REMARKS

1. 105-322 AR BOLT (3/4-NC X 5-1/2') 2. 105-365 AR BOLT (3/4-NC X 4') 3. 105-372 AR LOCKNUT 4.

105-473 AR BOLT (3/4-NC X 5',GD 8) 5. 139-404 AR ROLLER LINK 6. 139-406 AR TOOTH SIDEBAR 139-407 AR TOOTH SIDEBAR 139-412 AR 2'-1' CHAIN (8 P) 7.

139-410 AR 4'-1' CHAIN (16 P) 139-411 AR 15'-10' CHAIN (62 P) 8.

136-100 AR BIT (CARBIDE CAP) 136-101 AR BIT (CARBIDE INSERT) 136-102 AR HEAVY DUTY BIT (CARBIDE INSERT) 9. 135-973 AR BIT ADAPTER 10. 135-974 AR BIT ADAPTER 11. 135-975 AR BIT ADAPTER 12. 135-976 AR BIT ADAPTER 13. 135-977 AR CHAIN SPACER 14. 135-978 AR CHAIN SPACER 15.

137-401 AR CHAIN PIN 16. 135-402 AR LOCK KEY 17.

136-008 AR BIT RETAINING RING NOT SHOWN: 259-001 259-002 259-150 259-140 135-957

BIT PULLER BIT PULLER PUNCH CHAIN JAWS BIT BLOCK

KEY SIDE HEAD SIDE LESS ADAPTERS LESS ADAPTERS LESS ADAPTERS INCLUDES REF NO. 17 INCLUDES REF NO. 17 INCLUDES REF NO. 17 LEFT OUTSIDE RIGHT OUTSIDE LEFT INSIDE AND RIGHT OUTSIDE RIGHT INSIDE AND LEFT OUTSIDE USED WITH ONE OR TWO ADAPTERS ON OUTSIDE USED WITH ONE ADAPTER INSIDE

HAMMER TYPE SLIDING HAMMER TYPE

FOR REF NO.'S 9-12

NOTE' FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

155

801-054

ALLIGATOR CHAIN ( 3. 067' P - 110, 000 LB) 2 PITCH SPACING - WELD ON - RAISED RIVET

ALLIGATOR CHAIN ( 3- 067" P - 110 y 000 LB) 2 PITCH SPACING - WELD ON - RAISED RIVET REF NO.

PART NUMBER OTY DESCRIPTION

REMARKS

1. 135-402 AR 2. 138-491 AR 3. 136-105 AR 136-111 AR 136-106 AR 4. 136-107 5. 136-108 AR 6. 136-140 AR 7. 136-141 AR 136-142 AR 8. 136-143 AR 136-144 AR 9. 136-145 AR 136-146 AR 10. 136-147 AR 136-148 AR 11. 136-149 AR 136-150 AR 12. 137-401 AR 13. 138-492 14. 138-493 15. 138-494 AR 138-495 AR 138-498 AR

LOCK KEY ROLLER LINK BIT (CARBIDE CAP) BIT (CARBIDE INSERT) HEAVY DUTY BIT (CARBIDE INSERT) BIT BLOCK BIT RETAINER RING LINK ASSEMBLY (NO. 1) LINK ASSEMBLY (NO. 2RH) LINK ASSEMBLY (NO. 2LH) LINK ASSEMBLY (NO. 3RH) LINK ASSEMBLY (NO. 3LH) LINK ASSEMBLY (NO. 4RH) LINK ASSEMBLY (NO. 4LH) LINK ASSEMBLY (NO. 5RH) LINK ASSEMBLY (NO. 5LH) LINK ASSEMBLY (NO. 60) LINK ASSEMBLY (NO. 7D) CHAIN PIN TOOTH SIDEBAR TOOTH SIDEBAR 1'-6' CHAIN (6 P) 2'-1' CHAIN (8 P) 14'-4' CHAIN (56 ID)

NOT SHOWN: 259-001 259-002 259-140 259-150

BIT PULLER BIT PULLER CHAIN JAWS PUNCH

INCLUDES REF NO. INCLUDES REF NO. INCLUDES REF NO.

5 5 5

KEYSIDE, SLOTTED HOLES HEAD SIDE, ROUND HOLES LESS BITS LESS BITS LESS BITS

HAMMER TYPE SLIDING HAMMER TYPE

NOTE' FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700).

CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

157

REFER TO BOOM, CHAIN AND

801-055

PERSONNEL RESTRAINT REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

PART NUMBER OTY DESCRIPTION 100-735 105-340 10 105-473 8 105-499 4 141-264 1 141-265 1 141-266 1 141-267 1 143-009 1 143-011 1 143-010 1 143-012 1 143-022 1 105-953 2

REMARKS

BOOM FIT-UP KIT FLANGE LOCKNUT BOLT (3/4-NC X 5") BOLT (3/4-NC X 1-3/4') BAR (52' LG) BAR (64.3' LG) BAR (76.55' LG) BAR (101.1' LG) LEFT BRACKET LEFT BRACKET RIGHT BRACKET RIGHT BRACKET ROCK GUARD LOCKNUT

INCL REF NO.'S 1-3,7 & 8

FOR 62P/3P OR 96P/2P CHAINS FOR 70P/3P OR 108P/2P CHAINS FOR 78P/3P OR 120P/2P CHAINS FOR 94P/3P OR 144P/2P CHAINS 12" 24" 12" 24"

FOOTNOTES

159

801-042

TRENCH CLEANER REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

PART NUMBER OTY DESCRIPTION 100-129 105-047 105-052 105-118 105-320 105-338 105-340 105-473 105-502 110-128 116-033 116-034 116-035 116-036 140-952 140-955 140-975 140-976 140-977 141-040 141-042 141-043 141-052 141-053 141-198 180-559 180-573 181-216 183-057 314-633 314-634

6 6 6 2 2 4 4 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

REMARKS

TRENCH CLEANER SHOE & SLIDE KIT LOCKNUT BOLT (3/8-NC X 1-1/4") WASHER (3/8') BOLT (3/4-NC X 2-1/4") JAM LOCKNUT FLANGE LOCKNUT BOLT (3/4-NC X 5",GD 8) COTTER PIN SPRING CLIP PIN SHOE FACING SHOE FACING SHOE FACING SHOE FACING SHOE SHOE SLIDE 8" SHOE 10" SHOE 12" SHOE PERSONNEL RESTRAINT BAR (60' LG) PERSONNEL RESTRAINT BAR (75' LG) PERSONNEL RESTRAINT BAR (81' LG) TUBE (44' LG) TUBE (60.5' LG) TUBE (73' LG) HANDLE PIN SHOE PIN ROLLER SHOE LOCKING PIN LEFT TRENCH CLEANER ARM RIGHT TRENCH CLEANER ARM

SEE FOOTNOTE 1

FOR SHOE FOR 8" SHOE FACING FOR 10" SHOE FACING FOR 12" SHOE FACING

FOOTNOTES 1-KIT INCLUDES REF NO.'S 1-5,

8, 9,

12,

13 & 18-21. REFER TO INSTALLATION DIAGRAM 050-066.

161

801-041

MECHANICAL TRENCH CLEANER FOR ROLLER 8 LARGE TAIL SPROCKET BOOMS

MECHANICAL TRENCH CLEANER FOR ROLLER & LARGE TAIL SPROCKET BOOMS REF NO.

PART NUMBER QTY DESCRIPTION REMARKS MECHANICAL CLEANER CONVERSION KIT SEE FOOTNOTE 1 1 00-79 105-059 1.5 LOCKNUT (5/16-NC) 2. 10E-090 2 BOLT (5/16-NC X 3/4") 183-055 2 PIN 4. 105-137 2 CLIPNUT (5/16-NC) 5. 105-160 (2 BOLT (5/16-NC X 1-1/4") 6. 105- 1 90 4 BOLT H5/16-NC X 2-3/4") 7. 180-532 1 PIN (4" LG.) USE WITH 42" TUBES (PIN WITH COTTER PIN HOLES) 185-890 1 PIN (3" LG.) USE WITH 54-1/2" , 67" & 92" TUBES 8. 105 - 502 2 COTTER PIN USE WITH 54-1/2" . 67" & 92" TUBES 9. 105-544 1 ROLL PIN (1/4" X 3") 10. 115-484 4 EXTERNAL SNAP PING 11. 115-560 1 COMPRESSION SPRING 12. 116-313 1 SHOE FACING (6") 116-314 1 SHOE FACING (8") 13. 116-334 2 SHOE FACING (6-1/2") USE WITH SHOE FOR 9-1/2" TO 23-1/2" APPLICATIONS 14. 140-951 2 SHOE LINK 15. 141-245 3 FACING STRAP FOR 6" & 8" SHOE FACINGS 16. 141-333 1 LINK 17. 141-294 1 END CAP 18. 183-582 1 PIN 19. 141-331 1 LINK 20. 183-758 4 PIN 21. 141-293 2 GUIDE PLATE FOR 9-1/2" & 10" 22. 141-296 1 SHOE FACING 141-297 1 SHOE FACING FOR 11-1/2" 141-298 1 SHOE FACING FOR 14-1/2" FOR 17-1/2" & 18" 141-299 1 SHOE FACING 141-300 1 SHOE FACING FOR 20-1/2" & 21" 141-301 1 SHOE FACING FOR 23-1/2" INCLUDES DECALS 23. 141-305 1 6" SHOE BEAM 24. 141-302 1 TUBE (92") 141-310 1 TUBE (67") 141-312 1 TUBE (54-1/2") 141-313 1 TUBE (42") 25. 151-036 1 DAMPER CYLINDER

FOOTNOTES 1-KIT INCLUDES REF NO. 1 S 1-11. 14-21. 23 & 25.

REFER TO MOUNTING INSTRUCTIONS_(060-009)

163

801-375

HYDRAULIC TRENCH CLEANER FOR ROLLER AND LARGE TAIL SPROCKET BOOMS

HYDRAULIC TRENCH CLEANER FOR ROLLER AND LARGE TAIL SPROCKET BOOMS PART NUMBER QTY DESCRIPTION HYDRAULIC CLEANER C0NvERSION KIT 100-181 05-099 16 LCCKNUT (5/16-NC) 105-090 2 BOLT (5/16-NC X 3/4") 3. 141-336 1 CLAMP BAR 4. 105-137 2 CLIPNUT (5/16-NC) 5. 105 - 160 12 BOLT (5/16-NC X 1-1/4") 6. 105-190 4 BOLT (5/16-NC X 2-3/4") - 183-758 4 PIN 8. 105-502 2 COTTER PIN 9. 141-335 1 PIGTAIL 10. 115-484 4 EXTERNAL SNAP RING 11. 105-110 2 BOLT (1/2-NC X 4-1/2") 12. 116-313 1 SHOE FACING (6") 116-314 1 SHOE FACING (8") 13. 116-394 2 SHOE FACING (6-1/2") 14. 140-951 2 SHOE LINK 15. 141-245 3 FACING STRAP 16. 141-333 1 LINK 17. 141-294 1 END CAP 18. 105-065 2 LOCKNUT (1/2-NC) 19. 141-331 1 LINK 20. 141-293 2 GUIDE PLATE 21. 141-296 1 SHOE FACING 141-297 1 SHOE FACING 141-298 1 SHOE FACING 141-299 1 SHOE FACING 141-300 1 SHOE FACING 141-301 1 SHOE FACING 22. 141-305 1 6" SHOE BEAM 23. 141-302 1 TUBE (92") 141-310 1 TUBE (67") 141-312 1 TUBE (54-1/2") 141-313 1 TUBE (42") 24. 180-532 1 PIN (4" LG.) 185-890 1 PIN 25. 183-055 2 PIN

REF NO.

REMARKS SE_ FOOTNOTE 1

USE WITH 54-1/2" .

USE WITH SHOE FOR 9-1/2" TO 23-1/2" APPLICATIONS FOR 6" AND 8" SHOE FACINGS

FOR 9-1/2" AND 10" FOR 11-1/2" FOR 14-1/2" FOR 17-1/2" AND 18" FOR 20-1/2" AND 21" FOR 23-1/2" INCLUDES DECALS

USE WITH 42" TUBES (PIN WITH COTTER PIN HOLES) USE WITH 54-1/2" . 67" & 92" TUBES

FOOTNOTES 1-KIT INCLUDES REF NO.'S 1.2,4-8.10.14-17.19.20.22. 24 & 25.

165

67" & 92" TUBES

REFER TO MOUNTING INSTRUCTIONS (060-009)

801-376

L:FT JAW (SEE FOOTNOTE 1) \ RIGHT JAW (cEE FOOTNOTE 1)

CHAIN JAWS FOR USE ON MASTER LINKS REF PART

NO. NUMBER OTY DESCRIPTION

REMARKS INCL REF NOS 1 THRU 13

CHAIN JAWS (1-1/8" DRIVE) 259-140 1. 259-329 1 TRUNNION/SCREW ASSEMBLY 2. 105-066 1 BOLT (1/2-NC X 1-3/4") 3. 105-065 1 LOCKNUT (1/2-NC)

FOOTNOTES 1-LEFT & RIGHT CHAIN JAWS CANNOT BE ORDERED INDIVIDUALLY.

B

167

801-058

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS REF NO.

1.

2.

3.

4.

5.

PART NUMBER OTY DESCRIPTION 259-001 HAMMER BIT PULLER 259-002 SLIDE HAMMER BIT PULLER 259-036 1 BIT PULLER 105-403 1 JAM NUT (5/8-NC) 105-367 2 FLANGE LOCKNUT (5/8-NC) 183 -072 1 ROD 259-003 1 SLIDE HAMMER

REMARKS SEE ILLUSTRATION INCLUDES REF NO.'S 1 THRU 5

FOOTNOTES

169

801-056

SPECIAL TOOLS BIT PUNCH FOR ALLIGATOR BITS

SPECIAL TOOLS BIT PUNCH FOR ALLIGATOR BITS REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

PART NUMBER QTY DESCRIPTION 259-150 SLIDE HAMMER BIT PUNCH 105-708 2 SETSCREW 105-964 1 WASHER (5/8") 105-994 2 FLANGE LOCKNUT 183-072 1 ROD 259 -003 1 SLIDE HAMMER 259-151 1 HEAVY BIT PUNCH 259-152 1 LIGHT BIT PUNCH 259-153 1 PUNCH ADAPTER

REMARKS INCLUDES REF NO.'S 1-8

FOOTNOTES

A

171

801 -057

ASSEMBLY DRAWINGS

HYDRAULIC CONTROL VALVE 1 SPOOL

Ref. No.

Part Number

QtY.

158-575

Desaiption

Ref. No.

Pad Number

Hydraulic Control Valve (Ind.

9.

500-664

Plunger Seat Retainer Plug

155-706

0-Ring (-908)

ref. no.'s 1 thru 15)

Desaiption

1.

500-598

1

Port Plate (Inlet/ Outlet)

10.

500-661

2

Plunger Adapter

2.

106-288

4

Stud Bolt (1/4-NC x 3")

11.

216-015

2

Solenoid Coil

3.

105-079

4

Lock Washer (1/4")

12.

105-206

2

Nut (1/2-NF)

4.

105-078

4

Nut (1/4-NC)

13.

155-715

2

0-Ring (-019)

5.

500-599

1

Valve Mount Plate

14.

155-778

2

0-Ring (-014 Viton)

6.

500-662

2

Lockout Poppet

15.

500-597

1

Valve Section (Incl. ref. no.'s 6 thru 14)

7.

117-012

2

Poppet Spring

8.

500-665

1

Poppet Spring Retainer Plug

155-706

p

Qty.

500-663

Lockout Plunger

0-Ring (-908)

173

801-728

HYDRAULIC CONTROL VALVE

PLOW SWING

,........4

22 !

6 EP 0

B

174

9

801-074

HYDRAULIC CONTROL VALVE REF NO.

PART NUMBER OTY DESCRIPTION

158-571 158-581 158-570 NA 1. 500-627 1 2. 500-628 2 3. 500-629 1 4. 500-630 2 5. 500-631 1 6. 500-638 1 500-632 1 7. 500-026 AR 8. 500-027 AR 9. 500-592 AR 10. 500-192 AR 11. 500-214 1 12. 500-299 AR 13. 500-300 AR 14. 500-302 3 15. 500-321 3 500-585 500-286 16. 500-379 155-749 17. 500-380 1 500-381 18. 500-633 1 19. 500-587 20. 500-588 21. 500-602 22. 500-603 1 500-582 1 105-093 500-067 500-301 23. 500-604 500-606 1

HYDRAULIC CONTROL VALVE HYDRAULIC CONTROL VALVE HYDRAULIC CONTROL VALVE HYDRAULIC CONTROL VALVE VALVE SECTION LOCKOUT CHECK KIT UNLOCKING PISTON PORT RELIEF CARTRIDGE KIT VALVE SECTION PORT RELIEF CARTRIDGE KIT PORT RELIEF CARTRIDGE KIT WIPER SEAL LEVER BRACKET STANDARD SPOOL POSITIONER KIT BOLT (1/4-NC X 7/8",G0 8) OUTLET COVER BACKUP RING (210 D90) SEAL RETAINER PLUG LOAD CHECK PLUG KIT SEAL REPAIR KIT POPPET FLOAT POSITIONER 0-RING (023 D70) NO RELIEF PLUG KIT SEAL KIT VALVE SECTION SPOOL SEAL KIT SECTION SEAL KIT INLET SECTION TIE BOLT KIT TIE BOLT KIT NUT (3/8-NF) BOLT (3/8-NF X 9-1/2") BOLT (3/8-NF X 7-3/4") VALVE SECTION FLOAT SECTION SEAL REPAIR KIT

REMARKS 4 SPOOL, LESS LEVERS AND KNOBS 3 SPOOL, LESS LEVERS AND KNOBS 1 SPOOL (INC REF NO.'S 7-14.17,19-22.24-26) 2 SPOOL (TRENCH CLEANER)INC REF #'S 5-7-17,19-22,24-29 INC REF NO.'S 7-10,12,13,19,20,25 & 26

2550 PSI INCL REF NO.'S 7,8,10,12,13,15,16,19,20 AND 29 1500 PSI 300 PSI

ALLEN HEAD & INCL. LOCK WASHER INCL REF NO.20

INCL REF NO. 12

INCL REF NO.'S 7-10,12,13,15,19 AND 20

4-SECT, TORQUE TO 32 FT/LBS (43.5 N.m) INCL RELIEF PLUG 2-SECT, TORQUE TO 32 FT/LBS (43.5 N.m) TORQUE TO 32 FT/LBS (43.5 N.m) 4-SECT, TORQUE TO 32 FT/LBS (43.5 N.m) 3-SECT, TORQUE TO 32 FT/LBS (43.5 N.m)

REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS 0-RINGS.

FOOTNOTES

175

801-074

HYDRAULIC MANIFOLD VALVE REF NO.

1.

2.

3.

4.

5.

6.

7.

8.

PART NUMBER OTY DESCRIPTION 158-590 500-608 154-383 155-760 216-006 500-691 500-694 500-695 500-697 154-384 155-705 500-692 500-693 500-696

4 2 4 1 1 1 1 1 2

REMARKS

HYDRAULIC MANIFOLD VALVE SEAL KIT PLUG (-4) 0-RING (904 090) SOLENOID COIL SOLENOID VALVE SOLENOID VALVE SEAL KIT RELIEF VALVE PLUG (-6) 0-RING (906 090) SOLENOID VALVE SEAL KIT RELIEF VALVE

INCLUDES REF NO.'S 1-8 FOR REF NO.'S 3,5 & 8

FOOTNOTES

177

801-073

HYDRAULIC MOTOR REF NO.

PART NUMBER OTY DESCRIPTION

155-570 1. 165-931 2. 500-341 3. 500-342

1 1 1

REMARKS

HYDRAULIC MOTOR (SAE) WOODRUFF KEY (1/4" X 1") MOUNT FLANGE SEAL REPAIR KIT

INCLUDES REF NO.'S 1-3

FOOTNOTES

179

_

801-075

HYDRAULIC MOTOR REF NO.

PART NUMBER QTY DESCRIPTION

158-710 1. 500-577 2. 126-020

1

REMARKS INCLUDES REF NO.'S 1 & 2

HYDRAULIC MOTOR SEAL REPAIR KIT BEARING

FOOTNOTES

181

801-076

HEADSHAFT GEARBOX REF NO.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

PART NUMBER OTY DESCRIPTION 166-055 166-056 166-057 190-441 190-442 190-443 105-534 1 105-826 6 150-874 12 110-491 2 115-211 2 116-166 AR 125-040 3 125-378 1 125-378 2 126-012 2 126-013 2 155-158 2 157-553 2 159-003 1 165-113 1 165-114 1 165-115 1 165-116 1 165-117 1 165-118 1 165-119 1 165-120 1 165-121 1 165-719 AR 165-720 AR 165-721 AR 165-722 AR 169-020 1 169-021 1 300-194 1

NOT SHOWN: 256-603

1

REMARKS

LOW GEAR BOX (14.24:1) STD GEAR BOX (11.56:1) HI GEAR BOX (8.66:1) LOW GEAR RATIO CONVERSION KIT STD GEAR RATIO CONVERSION KIT HI GEAR RATIO CONVERSION KIT DOWELL PIN (3V8" X 7/8") FLANGE LOCK BOLT FLANGE LOCK BOLT CLAMP MAGNETIC PIPE PLUG TUBING (11.5') BALL BEARING BALL BEARING THRUST RACE BEARING RACE BEARING SLIP ON COUPLER INTERNAL SEAL VENT PLUG GEAR OUTPUT PINION GEAR LOW INPUT PINION (18T) STD INPUT PINION (21T) HI INPUT PINION (26T) LOW INPUT GEAR (66T) STD INPUT GEAR (63T) HI INPUT GEAR (58T) FLANGE SHIM (.002') SHIM (.003') SHIM (.005') SHIM (.015') GEAR BOX HOUSING GEAR BOX COVER BOLT LOCK

STAMPED WITH GEAR BOX RATIO

SILICONE SEALER

INCLUDED IN KITS 190-441,190-442 & 190-443

INCLUDES REF NO.'S 1 THRU 24 INCLUDES REF NO.'S 1 THRU 24 INCLUDES REF NO.'S 1 THRU 24 INCLUDES REF NO.'S 14,18.19.21 & 24 INCLUDES REF NO.'S 14,18,19,21 & 24 INCLUDES REF NO.'S 14,18,19,21 & 24

FOOTNOTES

183

801-026

VIBRATOR H530 AND H550

31 2 91

4 /31 28 / 10 /

14

15 / 20 16 16 / / N/ / 17 19 / / 22

23

24

6 18 3 22 ,

6

29 15 / 11 10

8

25

/ 21 27 a / /

54

26 14 /

12

9

184

801 -01 3

VIBRATOR H530 AND H550 REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

105-823 26 105-825 8 105-826 8 105-137 8 105-935 2 105-936 2 105-969 2 105-994 4 106-028 4 110-111 2 115-488 4 125-344 4 155-125 1 155-138 2 155-748 2 157-504 4 165-929 4 165-980 2 167-061 1 167-149 1 180-642 1 180-683 1 181-421 2 181-974 2 183-629 1 183-630 1 185-048 4 185-073 1 185-097 1 185-098 1 185-110 1 185-113 1 314-661 2 314-670 1 15-087 1 314-667 1 105-828 4

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

NOT SHOWN: 259-041

1

REMARKS

FLANGE LOCK BOLT FLANGE LOCK BOLT FLG LK BOLT (1/2-NC X 1-1/4", GD8)SEE FOOTNOTE 2 CLIP NUT THRUST LOCKNUT TANG LOCK WASHER FLG BOLT (5/8-NC X 1-1/2") FLANGE LOCKNUT FLANGE BOLT (5/8-NC X 5".GD 8) SIGHT GAUGE (04 S) INTERNAL SNAP RING BEARING PLUG (04 S) PLUG (16 S) 0-RING (916 D90) INTERNAL SEAL KEY (3/8" x 2.495") KEY (3/8" x .98") LEFT SHAFT RIGHT SHAFT MOTOR HUB (1.50" LG) MOTOR HUB(1.75" LG) SEE FOOTNOTE 2 GEAR SPACER TAPERED INSERT TAPERED PIN TAPERED PIN BALANCE WEIGHT REAR COVER LEFT GEAR RIGHT GEAR FRONT COVER FRONT COVER SEE FOOTNOTE 2 SIDE COVER PLATE TROLLEY AND VIBRATOR HOUSING SEE FOOTNOTE 1 TROLLEY AND VIBRATOR HOUSING TROLLEY AND VIBRATOR HOUSING PRESENT PRODUCTION AND REPLACEMENT FLG BOLT (1/2-NC X 3/4")

SEAL/BEARING DRIVER TOOL

FOOTNOTES 1-EARLY STYLE TROLLEY AND VIBRATOR HOUSING IS NO LONGER AVAILABLE. IF REPLACEMENT IS REQUIRED ORDER PRESENT PRODUCTION TROLLEY AND VIBRATOR HOUSING AND A NEW FRONT COVER (REF NO.'S 28 & 30) 2-LONGER MOTOR HUB AND LONGER BOLTS ARE NEEDED WITH .375 THK COVER PLATE.

NOTE: REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS 0-RINGS.

B

185

801-013

HYDRAULIC CLAMPS REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

151-062 151-063 106-096 157-537 157-540 152-565 155-789 155-899 150-635 150-636 150-637

8.

1 1 1 1 1 1 1 1 1

REMARKS

SHORT HYDRAULIC CLAMP LONG HYDRAULIC CLAMP FLANGE BOLT (1/2-NC X 1-3/4') ROD WIPER SEAL U-SEAL CLAMP BARREL U-SEAL INTERNAL SEAL SHORT CLAMP ROD LONG CLAMP ROD CLAMP PISTON

INCLUDES REF NO.'S 1-8 INCLUDES REF NO.'S 1-8

FOOTNOTES

187

801-083

GREASE CYLINDERS REF PART NO. NUMBER OTY DESCRIPTION STANDARD GREASE CYLINDER 1. 151-052 HEAVY DUTY GREASE CYLINDER 2. 151-051 190-178 SEAL REPAIR KIT 3. 152-002 1 BARREL 4. 155-711 1 0-RING (222 070) 5. 155-712 1 BACKUP RING 6. 150-433 1 ROD 7. 115-024 1 ZERK 115-019 1 ZERK 115-012 1 ZERK 8. 155-016 1 PLUG 9. 150-627 1 PISTON ROD 10. 152-001 1 BARREL 11. 157-560 1 PISTON BACK-UP 12. 157-561 1 ROD BACK-UP 13. 157-562 1 ROD RETAINER RING

REMARKS INCLUDES REF NO.'S 3 THRU 8 , SEE FOOTNOTE 1 INCLUDES REF NO.'S 7 THRU 13 , SEE FOOTNOTE 1 INCLUDES REF NO.'S 11 THRU 13

10,000 PSI EARLY STYLE STANDARD CYLINDER EARLY STYLE HEAVY DUTY CYLINDER

FOOTNOTES 1. CYLINDER 151-051 HAS BEEN SUPERSEDED BY 150-749 AND CYLINDER 151-052 HAS BEEN SUPERSEDED BY 150-748.

A

189

801-030

REEL CARRIER L IFT CYLINDER RLCR 45/RLCR 50/RLCR 75

I

--\

/

\ )

/

-......

FOOTNOTE 2 ---

--/

V

/

FOOTNOTE 5 \ \

/ 1 / / /

\

/

\ --

190

,- ..-

8 0 2 -05 8

REEL CARRIER LIFT CYLINDER RLCR 45/RLCR 50/RLCR 75 REF NO.

PART NUMBER QTY DESCRIPTION 150-122 CYL (2.0" X 1.18" X 12.18") 1. 150-235 1 CYLINDER BARREL 2. 150-378 1 CYLINDER ROD 3. 1150-842 1 CYLINDER HEAD 150-798 1 CYLINDER HEAD 4. 150-904 1 SMOOTH BACKUP PISTON 5. 150-906 1 GROOVED PISTON 6. 150-912 1 LOCK RING 7. 1190-101 1 SEAL REPAIR KIT 190-158 1 SEAL REPAIR KIT B. 150-999 1 PISTON

NOT SHOWN: 259-100

REMARKS REEL CARRIER LIFT - INCL REF #'S

1-3 &

SEE FOOTNOTE 3 SEE FOOTNOTE 4 SEE FOOTNOTE 5 SEE FOOTNOTE 5 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 5

ROD U-SEAL INSTALLER

FOOTNOTES 1-THIS SEAL KIT IS NO LONGER AVAILABLE. USE KIT LISTED BELOW. 2-USE ROD 0-RING AND BACKUP COMBINATION FOR CYLINDER HEADS WITH .208" THK INTERNAL GROOVE. USE ROD U-SEAL FOR HEADS WITH .28" THK INTERNAL GROOVE. REFER TO INSTALLATION DIAGRAM 050-023 AND PISTON REPLACEMENT DIAGRAM 052-144.

3-THIS HEAD HAS .208" THK INTERNAL GROOVE DESIGNED FOR USE WITH 0-RING AND BACKUP RING COMBINATIONS. THIS HEAD IS REPLACED BY HEAD WITH .28" THK INTERNAL GROOVE AND ROD U-SEAL. 4-THIS HEAD HAS .28" THK INTERNAL GROOVE DESIGNED FOR USE WITH ROD U-SEAL. 5-SINGLE PIECE 2" PISTON (REF #8) REPLACES TWO PIECE 2" PISTON (REF #'S 4 & 5).

191

8 02 -05 8

HYDRAULIC CYLINDER 3. 0' ID BARREL X 1. 50' OD ROD X 3. 0" STROKE

HYDRAULIC CYLINDER 3. 0"

ID BARREL X I. 50'

REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

151-049 190-167 150-911 150-299 106-098 150-777 150-774 150-431

NOT SHOWN: 259-040 259-237 259-065 259-066 259-188

1 1 1 1 1 1 1

OD ROD X 3. 0'

STROKE

REMARKS

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING CYLINDER BARREL FLG BOLT (3/4-NC X 2',GD 8) PISTON CYLINDER HEAD CYLINDER ROD

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

ROD U-SEAL INSTALLER ROD WIPER INSTALLER PISTON SEAL INSTALLER PISTON INSTALLER CYLINDER HEAD SPANNER WRENCH

FOOTNOTES 1-LUBRICATE WITH WD-40 OR EQUAL. TORQUE TO 290-325 FT-LBS (395-440 N. M)

193

801-019

HYDRAULIC CYLINDER 3. 0' ID BARREL X 1. 50" OD ROD X 4. 0" STROKE

HYDRAULIC CYLINDER 3. 0'

ID BARREL X 1. 50'

REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

151-054 190-167 150-911 152-004 106-098 150-777 150-774 150-434

NOT SHOWN: 259-040 259-237 259-065 259-066 259-188

1 1 1 1 1 1 1

OD ROD X 4. 0'

STROKE

REMARKS

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING CYLINDER BARREL FLG BOLT (3/4-NC X 2",GD 8) PISTON CYLINDER HEAD CYLINDER ROD

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

ROD U-SEAL INSTALLER ROD WIPER INSTALLER PISTON SEAL INSTALLER PISTON INSTALLER CYLINDER HEAD SPANNER WRENCH

FOOTNOTES 1-LUBRICATE WITH WD-40 OR EQUAL. TORQUE TO 290-325 FT-LBS (395-440 N. M)

195

801-077

HYDRAULIC CYLINDER 3. 0' ID BARREL X 1. 50' OD ROD X 10. 0" STROKE

HYDRAULIC CYLINDER 3. 0'

ID BARREL X 1. 50"

REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

151-029 190-167 150-911 150-284 106-098 150-777 150-774 150-416

NOT SHOWN: 259-040 259-237 259-065 259-066 259-188

1 1 1 1 1 1 1

OD ROD X 10. 0'

STROKE

REMARKS INCLUDES REF NO.'S 1 THRU 7

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING CYLINDER BARREL FLG BOLT (3/4-NC X 2',GD 8) PISTON CYLINDER HEAD CYLINDER ROD

SEE FOOTNOTE 1

ROD U-SEAL INSTALLER ROD WIPER INSTALLER PISTON SEAL INSTALLER PISTON INSTALLER CYLINDER HEAD SPANNER WRENCH

FOOTNOTES 1-LUBRICATE WITH WD-40 OR EQUAL. TORQUE TO 290-325 FT-LBS (395-440 N. M)

197

801-078

HYDRAULIC CYLINDER 3. 0' ID BARREL X 1. 50" OD ROD X 12. 0" STROKE

HYDRAULIC CYLINDER 3. Om

ID BARREL X 1. 50"

REF NO.

PART NUMBER QTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

151-043 190-167 150-911 150-293 106-098 150-777 150-774 150-426

NOT SHOWN: 259-040 259-237 259-065 259-066 259-188

1 1 1 1 1 1 1

OD ROD X 12. 0°

STROKE

REMARKS

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING CYLINDER BARREL FLG BOLT (3/4-NC X 2",GD 8) PISTON CYLINDER HEAD CYLINDER ROD

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

ROD U-SEAL INSTALLER ROD WIPER INSTALLER PISTON SEAL INSTALLER PISTON INSTALLER CYLINDER HEAD SPANNER WRENCH

FOOTNOTES 1-LUBRICATE WITH WO-40 OR EQUAL. TORQUE TO 290-325 FT-LBS (395-440 N. M)

199

801-079

HYDRAULIC CYLINDER 3. 5" ID BARREL X 1. 75' OD ROD X 5. ON STROKE

HYDRAULIC CYLINDER 3. 5"

ID BARREL X 1. 75'

REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

151-050 190-174 149-302 150-300 106-122 105-363 149-301 150-761 150-432

NOT SHOWN: 259-040 259-238 259-244 259-245 259-188

1 1 1 1

1 1 1 1

OD ROD X 5. 0"

STROKE

REMARKS

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING CYLINDER BARREL BOLT (7/8-NC X 2-1/4",CD 8) WASHER (7/8') PISTON CYLINDER HEAD CYLINDER ROD

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

ROD U-SEAL INSTALLER ROD WIPER INSTALLER PISTON SEAL INSTALLER PISTON INSTALLER CYLINDER HEAD SPANNER WRENCH

FOOTNOTES 1-LUBRICATE WITH WD-40 OR EQUAL.TOROUE TO 410-460 FT-LBS (550-625 N. M)

201

-

801-080

HYDRAULIC CYLINDER 3.5" ID BARREL X 2.00" OD ROD X 12.0" STROKE

HYDRAULIC CYLINDER 3.5" ID BARREL X 2.00" OD ROD X 12.0" STROKE REF NO.

PART NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

151-047 190-175 149-302 150-297 106-145 106-144 150-992 150-759 150-429

QTY DESCRIPTION 1 1 1 1 1 1 1 1

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING CYLINDER BARREL BOLT (1-NC X 2-1/4".GD 8) WASHER (1") PISTON CYLINDER HEAD CYLINDER ROD

REMARKS INCLUDES REF NO.'S 1 - 8

SEE FOOTNOTE 1 INCLUDES MOLDED-ON WEAR RING

NOT SHOWN: 259-040 259-239

ROD U-SEAL INSTALLER ROD WIPER INSTALLER

259-244

PISTON SEAL INSTALLER

259-245 259-188

PISTON INSTALLER CYLINDER HEAD SPANNER WRENCH

FOOTNOTES 1-LUBRICATE WITH WD-40 OR EOUAL.TOROUE TO 630-700 FT-LBS (855-950 N.M)

A

203

801 -081

HYDRAULIC CYLINDER 4. 0' ID BARREL X 2. 00' OD ROD X 5. 0° STROKE

HYDRAULIC CYLINDER 4. 0' ID BARREL X 2. 00' OD ROD X 5. 0' STROKE REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

151-066 190-189 149-303 152-012 106-145 106-144 149-307 149-006

8.

150-440

NOT SHOWN: 259-040 259-239 259-246 259-247 259-188

1 1 1 1 1 1 1 1

REMARKS

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING CYLINDER BARREL BOLT (1-NC X 2-1/4",G0 8) WASHER (1") PISTON CYLINDER HEAD CYLINDER ROD

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

ROD U-SEAL INSTALLER ROD WIPER INSTALLER PISTON SEAL INSTALLER PISTON INSTALLER CYLINDER HEAD SPANNER WRENCH

FOOTNOTES 1-LUBRICATE WITH WD-40 OR EOUAL.TOROUE TO 630-700 FT-LBS (855-950 N.M)

205

801-114

HYDRAULIC CYLINDER 4. 0' ID BARREL X 2. 25' OD ROD X 12. 0' STROKE

HYDRAULIC CYLINDER 4. ON REF NO.

ID BARREL X 2. 25'

OD ROD X 12. 0'

PART NUMBER OTY DESCRIPTION

151-048 1. 190-177 2. 149-303 3. 150-298 4. 106-146 5. 106-147 6. 150-993 7. 150-757 8. 150-430

NOT SHOWN: 259-040 259-240 259-246 259-247 259-188

1 1 1 1 1 1 1 1

STROKE

REMARKS

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING CYLINDER BARREL BOLT (1-1/8-NC X 2-1/2', GD 8) WASHER (1-1/8') PISTON CYLINDER HEAD CYLINDER ROD

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1 INCLUDES MOLDED-ON WEAR RING

ROD U-SEAL INSTALLER ROD WIPER INSTALLER PISTON SEAL INSTALLER PISTON INSTALLER CYLINDER HEAD SPANNER WRENCH

FOOTNOTES 1-LUBRICATE WITH WD-40 OR ECUAL.TOROUE TO 770-850 FT-LBS (1045-1150 N.MI

207

801-082

MISCELLANEOUS

RELATED PUBLICATIONS 5020 PARTS MANUAL 5020 OPERATOR'S MANUAL 7520 PARTS MANUAL 8020 PARTS MANUAL 7520/8020 OPERATOR'S MANUAL DIGGING CHAIN ASSEMBLY GUIDE SPECIAL TOOL GUIDE SUPPLEMENTARY MAINTENANCE GUIDE

053-402 054-461 053-408 053-411 054-469 050-700 052-901 050-633

CAPACITIES GEAR BOX

2.0 QT

(1.9 1)

MPL

VIBRATOR (H530, H550) FRONT SECTION REAR SECTION

0.3 PT 2.5 PT

(0.14 1) (1.18 1)

MPL MPL

LUBRICANT SPECIFICATIONS THE DEO GEO MPL MPG HYDO ATF-F DEXRON II AGMA 7

TRACTOR HYDRAULIC FLUID DIESEL ENGINE OIL, SAE 15W40, MEETING API CLASSIFICATION SF/CD OR CE GASOLINE ENGINE OIL MEETING API CLASSIFICATION SD GEAR OIL, 80W90, MEETING API CLASSIFICATION GL-5 MULTI PURPOSE GREASE HYDRAULIC OIL, SAE 10W OR 10W40, MEETING API CLASSIFICATION SD AUTOMATIC TRANSMISSION FLUID, TYPE F AUTOMATIC TRANSMISSION FLUID MEETING ALLISON SPECIFICATION C-3.

WORM GEAR LUBRICANT MATCHING AMERICAN GEAR MANUFACTURERS ASSOCIATION COMPOUND #7.

209

PERSONAL COMMENTS Before press time, the contents of this manual were checked for accuracy. However, if you should find an error, please note it below and FAX this page to the Charles Machine Works, Inc., ATN: Parts Product Manager, C/O Parts Coordination. We will correct the error and make the update with the next printing. Your comments concerning this manual are solicited and appreciated.

Error Correction

Page

Reference Number

Correction or Revision

Please help us make our manuals better. Rate this manual as to ease of use, accuracy, content, and appearance or write your comments below.

Outstanding Excellent Good Fair Poor Ease of Use ( ) ( ) ( ) ( ) ( ) Accuracy ( ( ) ( ) ( ) ) ( ) Content ( ( ) ( ) ) ( ) ( ) Appearance ( ) ( ) ( ) ( ( ) ) Comments:

210

800-302

TOE-008

IN

IN

IN

ZI-Z/T-E

IN

8-E

E

et

IN

IN

YN

ZI/E

IN

8-Z/T-Z

Z/T-Z

Ot

IN

IN

IN

ZT-Z/T-Z

ZT-Z/T-Z

G'IT-Z

Z

ZE

IN

ZT-Z

TOO-LGT

Z1-8/L-1

ZT-8/L-T

G -11-Z/T-t

Z/T-T

tZ

IN

ZI-9T/IT-T

ZOL-SST

ZT-8/G-1

ZT-8/G-T

G*TI-t/T-T,

t/1-1

OZ

tIL-SST

ZT-9T/L-T

81L-SST

ZI-9T/G-I

ZT-91/G-I

G'IT-1

I

91

IN

IN

LtL-SST

ZT-91/C-I

ZI-9T/£-1

IN

8/L

tT

LIO-LGT

ZT-9T/E-T

60L-SST

ZT-9T/T-T

ZI-91/1-1

tI-1/E

1/E

ZT

010-LGT

1I-I

LOL-SST

1I-8/L

1t-8/L

IN

8/S

OT

6E0-LGT

91-9T/ET

90L-SST

91-1/E

91-1/E

ti-Z/T

Z/T

80

8E0-LGT

91-9T/IT

GOL-SST

8T-9T/6

8T-9T/6

8T-8/E

8/E

90

IN

IN

LIL-SST

OZ-Z/T

IN

9T/G

GO

8T-91/6

09L-SGT

OZ-9T/L

OZ-9T/L

81-1/1

tit

10 '

LEO-LGT

OZ-Z/T

IN

IN

IN

1Z-8/C

IN

IN

WE

CO

IN

IN

IN

1Z-91/G

IN

LZ-8/T

8/1

ZO

IN

IN

IN

IN

IN

IN

91/T

TO

uvaum

ONI11-0

avaum

GIMIIII D I f

avaum I d N

azis NOIIOVILI

azis HSIG

ONI2I-0

S a o

a v S

Win

ONIE-0

-

azis avaum - azis Hsva

BOLT AND NUT TORQUE

G SAE GR-5 BOLTS (FINE OR COARSE THREAD) Bolt and Nut Details

1/4

5/16

3/8

7/16

Diameter (In Inches) 5/8 1/2 9/16

3/4

7/8

I

1.1/8

1-1/4

Regular hex nuts or regular hex bolt heads torqued into regular nuts. flange nuts. or drilled and tapped holes

12

25

40

65

(FT LBS. TORQUE) 200 100 150

350

560

840

1030

1460

Hex section top deflected locknuts

8

15

25

40

60

90

120

210

340

500

620

880

Flanged section with flange teeth nuts'. or flange teeth bolt heads' torqued into flange nuts or drilled and tapped holes.

20

45

75

125

190

270

370

650

1050

1580

1950

2760

SAE GR-8 BOLTS (FINE OR COARSE THREAD)

Bolt and Nut Details

1/4

5/16

3/8

7/16

Diameter (In Inches) I 1/2 9/16 I 5/8

3/4

7/8

1

1.1/8

1.1/4

Gracie C" regular hex nuts" or regular hex bolt heads torqueq into grade 'C - regular nuts — . flange nuts. or drilled and tapped holes.

14

30

55

85

(FT. LBS. TORQUE) 130 190 260

450

730

1090

1550

2180

Grade C . hex section too deflected locknuts —

10

18

35

50

80

110

160

270

440

650

930

1310

Flanged section with flange teeth nuts — or flange teeth bolt heads' torqued into flange nuts or drilled and tapped holes.

24

50

90

140

220

310

430

750

1210

1820

2580

3640

NOTES: * For flange sections without flange teeth use values for regular nuts and bolt heads. **For nuts that are not Grade "C" use values for grade 5.

800-307 212

Ditch Witch® EQUIPMENT AND REPLACEMENT PARTS NORTH AMERICAN* LIMITED WARRANTY POLICY Effective 01/01/91 The following Major Component Limited Warranty covers only Major Components listed under Major Component Limited Warranty that are manufactured and distributed by Charles Machine Works, Inc. ("CMW"). Replacement parts and other serial numbered Products ("Products") that are not listed under Major Component Limited Warranty, and non-major components are covered under Product Limited Warranty.

MAJOR COMPONENT LIMITED WARRANTY Major Components of only the following Products and their attachments are warranted for a period of 1000 hours of use or one year, whichever occurs first, beginning on date of delivery of any such new Product to original purchaser.

Models 1010, 1020, 100sx, 1620, 2020, 520, and 255sx Equipment and attachments for: 2310, 3500, 400sx, 4500, 5020, 5110, 7520, 8020, Earth Augers, Jet Trac® Guided Boring System, True Trac Guided Boring System, Pierce Airrow® Tools, P40, P80, Trailers, Power Pacs, SubsiteTM Surface Transmitters, Receivers, and Soil Sabers (beacons not included).

Major Components are defined as:

Differentials and parts contained within.

Mechanical Transmissions.

Drive gear boxes and parts contained within.

Hydraulic, hydrostatic, and fluid pumps, motors and components that control or protect pumps and motors.

Auxiliary hydraulic control valves and electrical components used for controlling hydraulic components.

Hydraulic cylinders and components excluding repair kits.

Batteries, alternators, instruments, gauges, and protection components for electrical systems.

CMW will provide free replacement parts to original purchaser for any part of Major Components which has a defect in material or workmanship within warranty period. Defects will be determined by an inspection of Major Component or part by CMW or its authorized dealer. Original purchaser of the Product containing a Major Component must present Major Component or part to CMW or its authorized dealer for inspection within 30 days of the date Major Component or part fails. CMW will provide the location of its inspection facilities or its nearest authorized dealer upon inquiry.

CMW reserves the right to supply remanufactured replacement parts as it deems appropriate. *Equipment owners in countries other than U.S., Canada, and Puerto Rico should refer to Ditch Witch International Warranty Policy.

213

PRODUCT LIMITED WARRANTY Products are warranted for *90 days from date of delivery of any new Product to original purchaser. CMW will provide free replacement parts to original purchaser for any Product which has a defect in material or workmanship.

Replacement parts are warranted for 90 days from date of delivery of any such replacement part to original purchaser.

Any part of a Product subject to ground contact is warranted only for defects in material or workmanship and only for the period of operational life of such part, which period shall not in any event exceed the 90 day limited warranty above.

Defects will be determined by an inspection of the Product or part by CMW or its authorized dealer. Original purchaser of the Product must present Product or part to CMW or its authorized dealer for inspection within 30 days of the date of failure. CMW will provide the location of its inspection facilities or its nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts as it deems appropriate.

*180 days for Ditch Witch DR52, DR65, and DP195.

EXCLUSIONS FROM PRODUCT AND MAJOR COMPONENT LIMITED WARRANTY SPECIFICALLY EXCLUDED FROM PRODUCT AND MAJOR COMPONENT LIMITED WARRANTY ARE: •

Transportation and labor charges related to repair, replacement, or inspection of Products, Major Components, or parts.

•

Parts subject to ground contact.

•

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect or uses other than those for which Products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of Products in a manner inconsistent with manufacturer's recommendations.

•

All engines and engine accessories (these are covered by original manufacturer's warranty).

•

Tires, belts, and other parts which may be subject to another manufacturer's warranty (such warranty will be available to purchaser).

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch Products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, Products should be operated under anticipated working conditions prior to purchase.

This limited warranty applies to original purchasers only. Some states do not allow exclusion or limitation of incidental or consequential damages, so above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives original purchaser specific legal rights and the original purchaser may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW's Technical Service Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

First Printing 1/91 Revised 6/9/92

214

A Note To Ditch Witch Equipment Owners: If your equipment was purchased through a Ditch Witch dealer, there is no need to read further.

However, if you purchased from any other source, please fill out the form on the reverse side and return it to us.

This will enable you to receive updates on this equipment as well as information on new products of interest.

Thanks for using Ditch Witch equipment!

(Please Fold Along This Line And Seal At Bottom With Tape)

NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES

BUSINESS REPLY MAIL FIRST CLASS

PERMIT NO 23 PERRY, OKLAHOMA

POSTAGE WILL BE PAID BY

The Charles Machine Works, Inc. P.O. Box 66 Perry, Oklahoma 73077-9989

1111111111111 II 11111111 1 11111111111111111111111111111

Ditch Witch® Registration Card Please Type Or Print All Information

Purchaser's Company Name

Attention

Street Address or P.O. Box

County

City

Zip

State

Nation

Phone Number With Area Code

Machine Model

Serial Number

Attachments

Serial Number

Attachments

Serial Number

Attachments

Serial Number

Name of Ditch Witch Dealership

Your Signature

Thanks!

The Charles Machine Works, Inc. Box 66 Perry, OK 73077-9989