Ditch Witch H1800 Series Parts Manual 053-067 PDF

H1800 Series

Parts Manual

CMW

®

Issue 6

053-067

1

H1800 Series ISSUE NO. 06PL-07/14 For Replacement Copy Order P/N 053-067

Attachments for - HT185 & RT185

This manual contains information concerning the following models: H1812 Digging, H1832 Plow, H1842 Earth Saw & RLCR185 Reel Carrier Attachments

Copyright 1999, 2003, 2004, 2006, 2012, 2014 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

ID0134918

2

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 03

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4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

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CONTENTS______________________ Decals Decal Location - DRC185 ........................... 16 Decal Location - H1812 .............................. 8 Decal Location - H1832 .............................. 10 Decal Location - H1842 ............................. 12 Decal Location - RC185 ............................. 14

Digging Attachments Attachment Frame ................................... 22 Attachment Frame - Traverse ..................... 20 Boom Lift Hydraulics ................................ 48 Control Valve & Covers - Trencher ............. 24 Depth Gauge ........................................... 34 Electrical Diagram - Switch Harness ............ 64 Electrical Schematic - HI/LO ...................... 62 Gearbox Cooler Hydraulics ...................... 44 Headshaft ................................................ 30 Headshaft Gearbox .................................. 32 Hydraulic Control Valve ............................ 52 Hydraulic Cylinder (3.0” x 1.75” x 12.0”) ......... 56 Hydraulic Cylinder (3.0” x 1.75” x 47.8”) ......... 58 Hydraulic Cylinder (4.0” x 2.25” x 26.2”) ......... 60 Hydraulic Diagram - Trencher ..................... 42 Hydraulic Pump - Boring Attachment ............ 54 Hydraulic Schematic - Trencher .................. 38 Pivot ......................................................... 28 Spoils Cover ............................................ 36 Traverse Slide Frame - Trencher ................ 26 Traverse Slide Hydraulics ........................ 50 Trencher Motor Hydraulics ....................... 46

Plow Attachments Adjustable Pitch Frame ............................ 68 Adjustable Pitch Hydraulics ...................... 98 Blade Steer Hydraulics............................. 96 Control Valve Hydraulics .......................... 84 Double Motor Hydraulics .......................... 88 Electrical Diagram - Stow Lock Harness...... 114 Electrical Schematic - Stow Lock .............. 112 Flushing Valve Hydraulics ........................ 86 Hydraulic Control Valve .......................... 102 Hydraulic Cylinder (3.5” x 1.75” x 8.0”) ........ 104 Hydraulic Cylinder (3.5” x 2.0” x 10.0”) ........ 106 Hydraulic Cylinder (4.0” x 2.25” x 6.0”) ........ 108 Hydraulic Cylinder (4.0” x 2.25” x 16.0”) ....... 110 Hydraulic Diagram - Plow .......................... 82 Hydraulic Schematic - Plow ....................... 78 Plow Arm Connector ................................ 74 Plow Arm/ Skid Shoe ............................... 72 Plow Lift Hydraulics .................................. 92

Plow Swing Hydraulics ............................. 94 Stow Lock Hydraulics ............................. 100 Swing Post ...............................................70 Vibrator ....................................................76

Reel Carrier Attachment Double Reel Carrier ............................... 120 Hydraulic Cylinder (2.0” x 1.0” x 8.0”) .......... 136 Hydraulic Cylinder (4” x 2.25” x 12”) ............ 126 Hydraulic Diagram .................................. 122 Hydraulics Motor - Thrust ......................... 134 RC150 Tape Roller ................................ 130 Reel Carrier ............................................ 118 Reel Carrier Hydraulics .......................... 124 Reel Winder ........................................... 128 Reel Winder Hydraulics .......................... 132

Earth Saw Attachments Control Valve Hydraulics ........................ 166 Control Valves & Covers ........................ 140 Cutter Wheel .......................................... 146 Hydraulic Control Valve .......................... 180 Hydraulic Control Valve .......................... 182 Hydraulic Cylinder (2.0” x 1.250” x 20.0) ...... 184 Hydraulic Cylinder (3.0” x 1.75” x 20.0”) ....... 186 Hydraulic Cylinder (3.5” x 2.0” x 4.0”) .......... 188 Hydraulic Diagram - Saw ......................... 162 Hydraulic Schematic - Saw ...................... 158 Impeller Motor Hydraulics ....................... 168 Lower Spoils........................................... 150 Parking Stand ........................................ 156 Saw Lift Hydraulics ................................. 170 Saw Motor Hydraulics ............................ 164 Saw Mounting ........................................ 144 Saw Swing Hydraulics ............................ 172 Stabilizer ................................................ 154 Stabilizer Hydraulics ............................... 178 Traverse Slide Frame ............................. 142 Traverse Slide Hydraulics - Saw .............. 174 Trench Cleaner - Saw.............................. 152 Trench Cleaner Hydraulics ..................... 176 Upper Spoils .......................................... 148

Dig/Plow Accessories 1.5M (5’) Boom Assembly ...................... 196 2.1M (7’) Boom Assembly ...................... 198 Auger Parts ............................................ 192 Cable Guide ........................................... 216 Dig Chain - 225K 2PS ........................................... 220

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CONTENTS______________________ Dig Chain - 150K 2PS ........................................... 218 Dig Chain - Alligator 225K2PS .................... 222 Grease Cylinder ..................................... 202 Hydraulic Cylinder (2.5” x 1.5” x 24.0”) ........ 208 Hydraulic Cylinder (3.0” x 1.5” x 12.0”) ........ 210 Personnel Restraint ............................... 194 Pipe Puller - .625”-1.250” .......................... 214 Plow Blade ............................................. 212 Special Tools - Alligator Bit Punch .............. 224 Special Tools - Chain Jaws ....................... 226 Tail Roller (H1512) ................................... 200 Trench Cleaner ...................................... 204 Trench Cleaner Hydraulics ..................... 206

16

Miscellaneous Bolt/Nut Torque Chart ............................ 230 Optional Kits ........................................ 234 Parts Manual Change Request ............. 235 Related Publications ............................. 234 Replacement O-Ring Chart .................... 233 Warranty Registration ............................ 238

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DECALS

ID0135069

8

DECAL LOCATION H1812

12

1

4

10 5 5 8

13 3

2 5 2 6

11 7

8 9 2 14 8

04

ID0091898

9

DECAL LOCATION H1812

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

275-806 274-307 274-318 273-024 274-425 274-442 274-785 275-470 274-861 275-043 274-628 275-296 275-184 274-925 275-048 274-860

QTY

DESCRIPTION

2 6 2 1 4 2 2 6 1 1 1 4 1 1 2

DECAL KIT - H1812 DANGER CHAIN & AUGER TIE DOWN LOCATION H1812 MODEL IDENTIFIER ATTACHMENT CONTROLS LIFT LOCATION NOTICE WELDING DANGER/STRIPE 3.00" X 35" DANGER STRIPE 4.50" X 20" CHAIN TENSION DEPTH GAUGE DEPTH GAUGE WARNING MOVING PARTS TWO SPEED SHIFTER IMPORTANT SAFETY RULES DANGER 4.50" X 20"

REMARKS

OBSOLETE

5 FT, SEE FOOTNOTE 7 FT, SEE FOOTNOTE

NOT SHOWN:

FOOTNOTES:

DEPTH GAUGE DECALS NOT PART OF KIT. NEED TO ORDER SEPARATELY.

NOTE:

DITCH WITCH IS A REGISTERED TRADEMARK OF THE CHARLES MACHINE WORKS, INC.

04

ID0091898

10

11

12

DECAL LOCATION-H1842 4

5 3 2

6

5

8 1

10

11

7 8 7 12 9

B

806-792

13

DECAL LOCATION-H1842 REF PART NO. NUMBER

QTY

279-042 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

274-204 274-318 273-026 274-427 274-442 275-103 275-184 275-193 275-233 275-307 275-443 274-785

DESCRIPTION

REMARKS

DECAL KIT 2 4 2 1 4 2 6 4 4 1 1 2

WARNING, CRUSHING FORCE TIE-DOWN LOCATIONS H1842 MODEL ID CONTROL VALVE LIFT LOCATIONS DANGER,ROTATING WHEEL WARNING, MOVING PARTS CAUTION FLYING OBJECTS DANGER, (2.75" X 18") DITCH WITCH LOGO DANGER, ROTATING WHEEL NOTICE, WELDING

FOOTNOTES

NOTE:

B

806-792

14

15

16

17

18

NOTES:

ID0134963

19

DIGGING ATTACHMENTS

ID0171309

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

GEARBOX COOLER HYDRAULICS 15 22 19 18 11

REPLACED BY

12 17

20

4

16

14

3 2 10 11 2 43

9

3 2 1

1 2 3

12 13

21 3

4

5 21 3 8

7

6

5 FR ON T

16

23 21

17 21

CURRENT PRODUCTION

11

ID0051974

45

GEARBOX COOLER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

DESCRIPTION

155-006 2 UNION (06N-06NFX90) 157-279 2 ELBOW (06N-06NFX90) 514-369 4 SLIP-ON COUPLER (06N-06H) 110-249 6 WORM CLAMP (1/4" TO 5/8") 116-881 AR BULK HOSE (3/8", SOLD PER 1") 116-283 8 WASHER (.531", RUBBER) 105-118 4 WASHER (3/8") 105-130 4 BOLT (5/16"-NC X 2-1/4") 362-949 1 OIL COOLER 194-276 1 OIL COOLER 105-089 4 LOCKNUT (5/16"-NC) 155-151 1 UNION (10S-06NFX) 150-1995 1 HYDRAULIC PUMP 500-1479 SEAL KIT 155-540 1 HYDRAULIC PUMP 106-724 2 FLG SCREW (M10-1.50 X 25mm) 155-024 1 UNION (08S-06NFX90) 337-397 1 COOLER GUARD 154-638 1 HOSE (06JFX-20"-4000) 154-539 1 HOSE (06JFX-80"-2250) 154-519 1 HOSE (06JFX-54"-2250) 154-608 1 HOSE (9/16-JIC X 54") 154-168 1 CONNECTOR (06J-10S) 154-056 1 CONNECTOR (06N-06J90) 154-028 1 CONNECTOR (06J-08S90) 154-107 2 CONNECTOR (06J) 154-034 1 CONNECTOR (06N-06J90)XL 154-044 1 UNION (06J-06JFX90)

REMARKS

OBSOLETE ENDS WITH S/N 2V2486 ENDS WITH S/N 2V2486 ENDS WITH S/N 2V2486 SEE FOOTNOTE 1,2, & 3

OBSOLETE ENDS WITH S/N 2V2486 BEGINS WITH S/N 2V2487. ALL REPLACEMENTS ENDS WITH S/N 2V2486 BEGINS WITH S/N__________________ ENDS WITH S/N__________________ ENDS WITH S/N 2V2486 BEGINS WITH S/N 2V2487 BEGINS WITH S/N 2V2487 OBSOLETE BEGINS WITH S/N 2V2487 BEGINS WITH S/N 2V2487 BEGINS WITH S/N 2V2487 BEGINS WITH S/N 2V2487 BEGINS WITH S/N 2V2487

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

USE 20" OF 116-881 FROM -06 PORT ON BACK OF GEARBOX TO INLET OF PUMP. USE 78" OF 116-881 FROM TOP HOSE BARB ON COOLER TO -06 PORT ON FRONT OF GEARBOX. USE 54" OF 116-881 FROM PUMP OUTLET TO BOTTOM HOSE BARB ON COOLER.

NOTE:

REFER TO O-RING CHART (801-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

11

ID0051974

46

TRENCHER MOTOR HYDRAULICS

35

16

17

3 4

23

19

1 20 2

17 5

26 21 28 16

18

27 22

9

25

40 8

TO MOTOR

6

24

23 4

10 11 A

39 12

B

14

13

37

30 7

38

31

24

32

33

36

34 29

15

TO "B" PORT ON ATTACHMENT PUMP TO "A" PORT ON ATTACHMENT PUMP ATTACHMENT MOTOR SHIFT ON CHARGE MANIFOLD TO HARDLINE AT ATTACHMENT PUMP

05

ID0090369

47

TRENCHER MOTOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

154-916 515-168 115-704 106-558 306-743 149-619 149-618 154-470 154-226 514-245 514-244 514-094 157-029 149-259 191-121 191-122 106-474 106-993 514-178 149-620 110-031 115-817 117-168 117-069 117-796 110-030 306-742 514-096 154-309 154-275 106-399 149-493 155-466 149-472 515-440 105-918 110-895 153-152 154-332 154-297 107-600 154-315

QTY

DESCRIPTION

1 1 AR 4 1 1 1 1 1 2 1 1 2 1 1 1 4 4 2 2 6 1 1 2 2 6 1 2 1 1 4 1 1 1 1 8 2 2 1 1 1 1

HOSE (04OFX90-120"-3000) HOSE (10OFX90S-120"-3000) BULK EDGE (1/4", SOLD PER 1") CLIP NUT (M10-1.50) BULKHEAD PLATE HOSE (20OFX90S-26.5"-6000) HOSE (20OFX90S-93"-6000) CONNECTOR (10O-10S45) CONNECTOR (04O-06S90) HEAD FLANGE (16HFL-16SF) CONNECTOR (16S-20O90) CONNECTOR (16S-20O) O-RING (219 D90) HYDRAULIC MOTOR SHAFT SEAL KIT END CAP SEAL KIT SCREW ( M20-2.50 X 60MM) FLG LK SCREW (M10-1.50 X 35mm) BK CONNECTOR (20O90) HOSE (20OFX90S-84"-6000) CABLE TIE (1-1/2" TO 7") ABRASION SLEEVE (1.59" X 84"} ABRASION SLEEVE (1" X 80") ABRASION SLEEVE (3.34" X 70") HOSE PROTECTOR CABLE TIE (1/16" TO 4") BULKHEAD PLATE BK CONNECTOR (20O) BK CONNECTOR (10O-10OBK) BK CONNECTOR (04O-04OBK) WASHER (M20, HRDN) HOSE (20OFX-72"-6000) HOSE (10OFX-74"-2750) HOSE (20OFX-67"-6000) HOSE (04OFX-64"-3000) BOLT (7/16-NC X 1-1/2, SOC) MACHINERY BUSHING (1.750") PLUG PLUG (10O) PLUG (04O) HYDRAULIC MOTOR SHIM UNION (10O-10OFX90)

REMARKS

USE 15.75"

SEE FOOTNOTE 1.

SEE FOOTNOTE 1.

SEE FOOTNOTE 1.

SEE FOOTNOTE 2.

FOOTNOTES:

1. CAPS AND PLUGS WILL BE REMOVED WHEN SAW IS ATTACHED TO TRACTOR. 2. BEGINS WITH S/N 2S1712

NOTE:

REFER TO O-RING CHART (801-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS

05

ID0090369

48

49

50

51

52

53

54

HYDRAULIC PUMP BORING ATTACHMENT

1

05

ID0128812

55

HYDRAULIC PUMP BORING ATTACHMENT REF PART NO. NUMBER

150-1995 1. 500-1479 155-540 500-411

QTY

1 1

DESCRIPTION HYDRAULIC PUMP SEAL REPAIR KIT HYDRAULIC PUMP SEAL REPAIR KIT

REMARKS INCL REF NO.1 - BEGINS WITH S/N______________

ENDS WITH S/N_______________

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0128812

56

57

58

59

60

61

62

63

64

65

66

NOTES:

ID0134963

67

PLOW ATTACHMENTS

ID0135026

68

ADJUSTABLE PITCH FRAME

BEGINS WITH S/N_____________H1530 31 32

38 37 36 30 35 19

33 34

26 2

27

27

29

28

1 41 39 40

7 5 3

15

16

12

22 6

12

6

4

22

21

4 5

3 7

20

17 18

8

13

6

4 5 7 9

14

24 25

04

10

23 9 11

ID0089493

69

ADJUSTABLE PITCH FRAME

BEGINS WITH S/N_____________H1530 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

QTY

336-601 1 375-080 AR 151-158 179-101 4 184-031 4 106-399 4 106-798 4 336-602 1 145-476 AR 125-1005 2 145-942 2 125-781 4 106-075 16 106-356 16 107-152 14 106-489 14 184-840 2 106-392 2 110-854 1 107-197 2 106-355 2 110-211 4 336-680 2 106-397 16 105-247 12 337-302 1 106-992 5 106-389 1 106-551 1 217-789 1 106-988 6 331-301 1 106-353 6 106-078 4 362-823 1 116-675 1 332-990 1 106-991 4 337-345 1 106-354 4 107-008 4

DESCRIPTION

OUTER FRAME COUNTERWEIGHT (100 LBS) CYL (4" X 2.25" X 6") TAPERED PIN (57.15mm X 155mm) TAPERED INSERT (2.25") WASHER (M20, HARDENED) SCREW (M20-2.50 X 55mm, 10.9) INNER FRAME WASHER (5", NYLON) GROOVED PIVOT SLEEVE PIVOT HUB COMPOSITION BUSHING (2.259") SCREW (M20-2.50 X 60mm, 10.9) FLG NUT (M20-2.50, 10.9) SCREW (M24-3.00 X 80mm, 10.9) FLG NUT (M24-3.00, 10.9) SPACER WASHER (M16) SWITCH ACTUATOR GUARD SCREW (M16-2.00 X 80mm, 10.9) FLG NUT (M16-2.00, 10.9) MACHINERY BUSHING (2-1/4") THRUST CAP WASHER (M12, HARDENED) SCREW (M12-1.75 X 35mm) COVER PLATE FLG LOCK SCREW (M8-1.25 X 25mm) WASHER (M8) CLIP NUT (M8-1.25) ROCKER SWITCH FLG LK SCREW (M6-1.00 X 20mm) COVER PLATE FLG NUT (M6-1.00) NUT (M8-1.25) COVER VALVE COVER GASKET VALVE COVER FLG LK SCREW (M8-1.25 X 20mm) PITCH INDICATOR FLG NUT (M12-1.75) FLG LK SCREW (M12-1.75 X 50mm)

REMARKS

SEE PG 806-156 ENTITLED "PITCH HYDRAULICS"

TORQUE TO 305 N-m (225 FT-LBS)

TORQUE TO 950 N-m (700 FT-LBS)

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0089493

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

DOUBLE MOTOR HYDRAULICS

"A" PORT (RIGHT) ON ATTACHMENT PUMP

"B" PORT (LEFT) ON ATTACHMENT PUMP

FR

40

ON

T

13 49 39

50

SEE FOOTNOTE 1 45

30 36 35

34 32 41

2

2 1

28

45 44 46

44 44

34 31

38

37

50

9

29 SEE FOOTNOTE 3

45

2

10

42 11

37 36

35

42

21 23

20

8

22

12

18

33

16

19 17

33

27 26

24 47 17

16 15

25

7

14

22 23

43

26

48 27 3 5

E

15

25 24

4 6

806-826

89

DOUBLE MOTOR HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

6 6 8 8 8 4 1 1 1 2 1 1 1 1 2 2 2 1 1 1 1 2 2 4 8 2

SCREW (M6-1.00 X 85mm) BOLT-ON CLAMP (5/8", SET) LOCKNUT (M8-1.25, PRV TRQ, 10.9) SCREW (M8-1.25 X 80mm) BLT-ON CLP (1-3/8", SOLD PER SET) BACKUP SPACER HYD LINE (-20) HYD LINE (-20) HYD LINE (-10) BK CONNECTOR (10O-10O90BK) HOSE (10OFX90-48"-3000) ABRASION SLEEVE (1.59" X 50") ABRASION SLEEVE (1.59" X 115") HYD LINE (-08) CONNECTOR (08O-12S90) CONNECTOR (10O-12S) BK CONNECTOR (20O-20O90BK) HOSE (20OFX90-77"-4000) HOSE (20OFX90-65"-4000) ABRASION SLEEVE (2.38" X 70") ABRASION SLEEVE (2.38" X 78") BRANCH TEE (12S-20O-16O) HYD LINE (-16) SCREW (M12-1.75 X 45mm, SOC) CAM WASHER (.500") HYDRAULIC MOTOR SEAL REPAIR KIT TUBE CONNECTOR (12S-16T90) HOSE (20FL22.5-20OFX90-83"-4000) HOSE (20OFX90L-85"-4000) HYDRAULIC MANIFOLD

27.

28.

29.

30.

107-151 110-879 106-561 106-602 307-933 322-362 156-580 156-581 156-579 154-291 154-938 115-903 116-633 156-577 154-236 154-308 514-178 515-205 515-207 115-920 117-705 514-122 156-576 106-707 105-159 158-825 190-625 156-727 515-204 515-206 516-020

2 1 1 1

REMARKS

SEE FOOTNOTE 2

FOOTNOTES

1-SEE PAGE 806-827 ENTITLED, "BLADE STEER HYDRAULICS" FOR FURTHER INFORMATION 2-KEEP ORIENTATION OF MOTORS FACING OPPOSITE DIRECTIONS IN ORDER FOR THEM TO FUNCTION PROPERLY. 3-SEE PAGE 805-121 ENTITLED, "RELIEF VALVE HYDRAULICS" FOR FURTHER INFORMATION 4. CAPS AND PLUGS WILL BE REMOVED WHEN SAW IS ATTACHED TO TRACTOR.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

E

806-826

90

DOUBLE MOTOR HYDRAULICS REF PART NO. NUMBER

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

QTY

106-335 2 106-354 2 157-129 2 514-097 2 105-918 8 105-073 8 157-078 2 159-036 2 515-168 1 515-345 1 515-346 1 117-683 2 115-755 1 110-958 6 106-538 12 156-854 1 110-608 2 515-082 1 154-332 1 514-177 2

DESCRIPTION

SCREW (M12-1.75 X 70mm) FLG NUT (M12-1.75) O-RING (025 D90) CONNECTOR (20S-20O) (7/16 NC X 1-1/2, SOC) LOCK WASHER (7/16") O-RING (222 D90) SPLIT FLANGE (20SF, SET) HOSE (10OFX90S-120"-3000) HOSE (20OFX90S-69"-4000) HOSE (20OFX90L-69"-4000) ABRASION SLEEVE (2.38" X 84") ABRASION SLEEVE (1.59" X 60") BACK UP PLATE LOCKNUT (M6-1.00, 10.9) HYD LINE (-10) MACHINERY BUSHING (1.800") HOSE (10OFX90-60"-3000) PLUG (10O) CAP (20OF)

REMARKS

SEE FOOTNOTE 4.

SEE FOOTNOTE 4.

FOOTNOTES

NOTE:

E

806-826

91

92

93

94

95

96

97

98

99

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

ELECTRICAL DIAGRAM STOW LOCK HARNESS H1530

GRA/RED (1.0)

BLK (1.0) TO SOLENOID VALVE ON PLOW

A B

1

ORG (1.0)

8 7 1 4 2 5 3 6

GRA/RED (1.0) TO STOW LOCK SWITCH

CAVITY PLUG BLK (1.0)

F

E WHT (1.0)

D

C B WHT (1.0)

ORG (1.0)

A

CAVITY PLUG

TO ENGINE/FRAME HARNESS

02

ID0041743

115

ELECTRICAL DIAGRAM STOW LOCK HARNESS H1530 REF PART NO. NUMBER

1.

214-278

QTY

1

DESCRIPTION

REMARKS

STOW LOCK HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0041743

116

NOTES:

ID0134963

117

REEL CARRIER ATTACHMENTS

118

119

120

121

122

123

124

125

126

127

128

REEL WINDER 5

6 12

4

3

10

7 2

11

1

9

16 18

19 18

15

14

13

21 20

8 17 8

22

04

ID0090814

129

REEL WINDER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15 16.

17.

18.

19.

20.

21.

22.

158-726 106-685 106-334 355-669 205-861 105-054 165-915 318-294 318-286 105-518 105-171 105-418 107-010 181-982 318-295 179-053 106-354 125-771 107-003 318-327 105-085 106-061

QTY

DESCRIPTION

1 4 4 1 1 5 1 2 1 1 5 1 1 2 1 1 6 2 6 1 2 2

HYDRAULIC MOTOR LOCKNUT (M12-1.75, PRV TRQ, 10.9) SCREW (M12-1.75 X 50mm) WHEEL HUB T/W (18 X 8.50-8, B4TL) LUG NUT (7/16 NF) KEY (5/16" X 1") BASE LEVER ARM COTTER PIN (1/8" X 1-1/2") LUG BOLT (7/16-NF X 1-3/8") LOCK NUT(1 NF) FLG LK SCREW (M12-1.75 X 30mm) TAPERED INSERT (1.25") BASE TAPERED PIN (31.7 X 135mm) FLG NUT (M12 -1.75) COMPOSITION BUSHING (1.25") FLG LK SCREW (M12-1.75 X 35mm) SUPPROT BRACKET LOCKNUT (1/4-NC) BOLT (1/4-NC X 6-1/2")

1

SEAL REPAIR KIT

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

500-658

FOOTNOTES:

1 - REFER TO INSTALLATION INSTRUCTIONS P/N XXX-XXX FOR LOCATION OF P/N 318-327.

NOTE:

04

ID0090814

130

131

132

REEL WINDER HYDRAULICS 1

25

5 34

3

4 20

7 9

8

6 10

30 31 31 23

6

19 23

27 26

18 32 33 28 29

22

12

21

16 11

2 13 17

12 11

14

11

15 TO BLADE SWING

06

ING T IFT TIL SW EL E E D A AD AD BL BL BL

TO BLADE TILT

24

ID0089320

133

REEL WINDER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

158-726 1 154-221 2 151-031 1 105-463 1 105-367 1 154-252 2 183-826 1 125-771 1 181-982 1 107-010 1 154-220 6 154-255 4 154-226 2 154-802 4 154-373 2 154-701 4 154-335 4 515-161 4 154-285 2 154-806 2 314-132 6 158-555 4 150-4087 4 515-735 2 515-221 2 154-369 2 318-328 1 154-425 2 154-655 2 154-342 2 117-657 1 117-672 2 117-741 1 116-642 1 125-770 1

DESCRIPTION

HYDRAULIC MOTOR CONNECTOR (06S-06O) CYL (2.0" X 1.0" X 8.0") BOLT (1-NC X 3-1/4" GD8) LOCKNUT (1-NC) CONNECTOR (04S-04O90) TAPERED PIN (31.7mm X 80mm) COMPOSITION BUSHING (1.250") TAPERED INSERT (1.25") FLG LK SCREW (M12-1.75 X 30mm) CONNECTOR (04O-06S) UNION (04O-04OFX90) CONNECTOR (04O-06S90) HOSE (04OFX90S-26"-3000) REDUCER (04O-06OF) HOSE (04OFX-14"-3000) CONNECTOR (04O-04O) HOSE (04OFX-160"-3000) BK CONNECTOR (04O45BK) HOSE (06OFX-54"-3000) SPACER PLATE SOLENOID CONTROL VALVE SOLENOID CONTROL VALVE HOSE (04OFX-22"-3000) HOSE (06OFX90-28"-3000) CONNECTOR (06O-10S) BULKHEAD PLATE CONNECTOR (08S-06O45) HOSE (06OFX-160"-3000) CONNECTOR (06S-06O90) ABRASION SLEEVE (1.59' X 54") ABRASION SLEEVE (1.00" X 20") ABRASION SLEEVE (1.59" X 145") ABRASION SLEEVE (1.25" X 140") COMPOSITION BUSHING (1.000")

REMARKS

OBSOLETE, NO REPLACEMENT PARTS AVAILABLE USE REPLACEMENT COIL 500-2488, WILL NOT FIT OBS VALVE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0089320

134

135

136

HYDRAULIC CYLINDER (2.0" X 1.00" X 8.0")

2

1 3 4 5

6

7

05

ID0129120

137

HYDRAULIC CYLINDER REF PART NO. NUMBER 1.

2.

3.

4.

5.

6.

7.

151-031 190-165 150-778 150-285 106-096 150-775 150-772 150-417

QTY 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

8.0") CYL (2.0" X 1.0" X SEAL REPAIR KIT (2" X 1") LOCK RING (2") CYLINDER BARREL (2") FLG BOLT (1/2-NC X 1-3/4", GD8) CYLINDER PISTON (2.0" X 1.0") CYLINDER HEAD (2" X 1") CYLINDER ROD

INCL. REF. NO.'S 1 THRU 7

SEE FOOTNOTE 1

NOT SHOWN: 259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES: 1 -TORQUE TO 90-100 FT-LBS (120-135 N.M).

NOTE:

05

ID0129120

138

NOTES:

ID0134963

139

EARTH SAW ATTACHMENTS

140

141

142

143

144

145

146

147

148

UPPER SPOILS 21 2

12 19 13 20 22

14

20 14 15 9 16

17 7

8

14

29 28 30

18 27

8 5

3

9

8 8

6

1

26 23 26

24 25

25

10

4 9 11

02

ID0091165

149

UPPER SPOILS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

336-701 1 336-785 1 336-840 1 336-790 1 336-842 1 336-794 1 336-843 1 110-332 6 106-383 36 106-266 5 116-619 1 158-824 1 106-333 2 106-354 8 307-656 1 165-915 1 110-078 1 107-034 1 105-273 2 106-397 10 106-659 4 336-780 1 336-987 1 159-256 1 106-142 2 105-059 2 105-501 1 106-561 24 106-381 24 116-958 6

DESCRIPTION

SAW FRAME LEFT SIDE PLATE RIGHT SIDE PLATE RIGHT CHUTE LEFT CHUTE RIGHT CHUTE TOP LEFT CHUTE TOP BOLT-ON CLAMP (1.625") FLG LK SCREW (M10-1.50 X 30mm) NUT (M1O-1.50) DEFLECTOR HYDRAULIC MOTOR SCREW (M12-1.75 X 40mm) FLG NUT (M12-1.75) IMPELLER KEY (5/16" X 1") MACHINERY BUSHING (1", 14GA) CASTLE NUT (1-20-UNEF) SCREW (M12-1.75 X 30mm) WASHER (M12, HARDENED) SCREW (M12-1.75 X 55mm,8.8) TOP PLATE VALVE MOUNT FLUSHING VALVE SCREW (M10-1.5 X 65mm) WASHER (7/16") COTTER PIN (.125" X 2.00") LOCKNUT (M8-1.25,PRV TRQ,10.9) FLG LK SCREW (M8-1.25 X 25MM) IMPELLER FLAP

REMARKS

USES SEAL KIT 500-1428 & SHAFT AND BEARING KIT 500-2399

SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2

NOT SHOWN:

FOOTNOTES:

1. INSTALL FLANGE NUT ON FLAP SIDE 2. KIT 191-011 SUPERSEDES 336-795 AND INCLUDES ITEMS 15, 29 & 30

NOTE:

02

ID0091165

150

151

152

153

154

155

156

157

158

159

160

161

162

HYDRAULIC DIAGRAM

TO CASE DRAIN ON GROUND DRIVE

SAW

1 RETURN

RETURN B

FROM OIL COOLER

A ATTACH. PUMP

FROM SOLENOID CONTROL VALVE (158-680)

IMPELLOR PUMP BULKHEAD

TRACTOR SIDE

2

SAW SIDE

3

FLOW DIRECTION TRAVERSE

5

RETURN

6

TRAVERSE

CHARGE SWING

PRESSURE INACTIVE

7

CONTROL

8 LIFT

LIFT

11 8

9 B A

10 R IZE BIL STA

ST AB ILIZ

ER

12

12

4 TREN. CLN

TREN. CLN

4

03

ID0087760

163

HYDRAULIC DIAGRAM SAW

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

158-392 516-002 158-870 151-065 151-121 151-122 151-123 151-059 158-824 158-836 153-964 159-256 151-065

QTY

DESCRIPTION

HYDRAULIC PUMP HYD CONTROL VALVE (5-SPL) HYD CONTROL VALVE (1-SPL) CYL (2" X 1.25" X 20") CYL (3" X 1.75" X 47.8") CYL (3" X 1.75" X 20") CYL (3.5" X 2" X 4") CYL (4" X 2.25" X 16") HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC MOTOR FLUSHING VALVE CYL (2" X 1.25" X 20")

REMARKS

USES SEAL KIT 500-1428 & SHAFT AND BEARING KIT 500-2399 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. THESE HOSES HOOK TO THE IMPELLER PUMP BRACKET (REF #17) WHEN INSTALLING THE EARTH SAW. 2. BEGINS WITH S/N

NOTE:

03

ID0087760

164

165

166

167

168

IMPELLER MOTOR HYDRAULICS TO RETURN 4

13 RET UR N

TO SUPPLY PR ESS UR E

3 2 2 11 9

8

D EN

W VIE

9 7

6 7

1

1

5

12 5 10

07

ID0133892

169

IMPELLER MOTOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

515-525 515-082 275-196 275-195 117-721 154-253 154-256 154-246 154-391 154-279 158-870 158-824 154-332

QTY

2 2 1 1 2 1 2 1 2 2 1 2

DESCRIPTION

REMARKS

HOSE (08OFX90-160"-3000) HOSE (10OFX90-60"-3000) PRESSURE DECAL RETURN DECAL ABRASION SLEEVE (1.59" X 172") CONNECTOR (06S-08090) UNION (08O-08OFX90) CONNECTOR (06S-08O) CONNECTOR (08S-10O) CONNECTOR (06S-08O) HYD CONTROL VALVE HYDRAULIC MOTOR PLUG (10O)

SEE FOOTNOTE 1

SEE FOOTNOTE 2 USES SEAL KIT 500-1428 & SHAFT AND BEARING KIT 500-2399 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

P/N 515-525 CONNECTS TO THE TOP PORT ON THE MOTOR, AND ALSO CONNECTS TO THE TOP PORT ON THE VALVE. SEE PARTS PAGE 805- 372, ENTITLED"CONTROL VALVES & COVERS" AND PARTS PAGE 805-462, ENTITLED "HYDRAULIC CONTROL VALVE(1SPOOL)" FOR MORE INFORMATION CAPS AND PLUGS WILL BE REMOVED WHEN SAW IS ATTACHED TO TRACTOR.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0133892

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

190

NOTES:

ID0134963

191

DIG/PLOW ACCESSORIES

192

193

194

195

196

197

198

199

200

201

202

GREASE CYLINDER 4.002" ID BARREL X 4.00" OD ROD X 7.5" STROKE

6 4

3

2

1 5

E

804-250

203

GREASE CYLINDER 4.002" ID BARREL X 4.00" OD ROD X 7.5" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

151-124 153-518 155-016 157-728 152-044 157-661 115-024

QTY

1 1 1 1 1 1

DESCRIPTION

GREASE CYL (4" X 4" X 7.5") CYLINDER ROD RELIEF PLUG (04S) ROD WIPER (4.00") CYLINDER BARREL PISTON SEAL (4.00") ZERK (02N 5000)

REMARKS

INCL. REF NO.'S 1 THRU 6

SEE FOOTNOTE 1 SEE FOOTNOTE 1 HIGH PRESSURE ZERK

FOOTNOTES

1 - NOTICE ORIENTATION OF SEALS.

NOTE:

E

804-250

204

205

206

207

208

209

210

211

212

PLOW BLADE

14 1 12

13 5 6

11

13

14 2 5

3

10

7 4

8

9

FR ON T

05

ID0089386

213

PLOW BLADE REF PART NO. NUMBER

QTY

DESCRIPTION

190-854 PLOW BLADE MOUNT KIT 1. 179-257 2 BLADE PIN (3" X 10", 2-NF) 2. 107-306 2 CASTLE NUT (2-NF) 3. 105-616 2 COTTER PIN (.250" X 4.000") 4. 187-002 1 FEED BLADE (1.2MM X 50MM) 5. 125-820 4 SPRING BUSHING (3") 6. 336-647 1 SOD CUTTER (14") 7. 183-110 1 PULL PIN (3/4" X 4-1/2") 8. 110-128 1 SPRING CLIP PIN (5/32" X 1") 9. 186-930 1 CABLE GUIDE (50MM X 1.2MM) 10. 187-001 1 FEED BLADE (1.2MM X 50MM) 11. 106-075 2 SCREW (M20-2.50 X 60mm, 10.9) 12. 106-665 2 LOCKNUT (M20-2.50, 10.9) 13. 259-459 1 PIN GUIDE (3.00") 14. 259-458 2 BOX-END WRENCH (4.50")

REMARKS

INCL REF NO'S 1-3, 17 & 18

INC'S REF. #'S 7, 8, & 9

INC'S REF. #'S 7, 8, & 9

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0089386

214

PIPE PULLER .625" - 1.250"

1

2

3

01

ID0139361

215

PIPE PULLER .625" - 1.250" REF PART NO. NUMBER

1.

2.

3.

368-290 107-113 107-114

QTY

1 1 1

DESCRIPTION

REMARKS

PIPE PULLER (.625" TO 1.250") NUT (#12-24) EYE BOLT (#12-24 X 1-1/2")

INCL REF NO.'S 2 AND 3

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139361

216

217

218

DIGGING CHAIN 4.539" P - 150,000 LB 2 PITCH SPACING BOLT-ON

1

4

3

5 1

5

5

7

1 7

6 1

2 7

2

3 7 7

3 7

4

6

2

1

7 6

8

7

1

10 9

04

6 3

2

1

1

5

ID0092949

219

DIGGING CHAIN 4.539" P - 150,000 LB 2 PITCH SPACING BOLT-ON REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

DESCRIPTION

REMARKS

131-527

1

DIG CHAIN 2P 150K (76P X 9.6")

INCL REF NO'S 1-7 & 10

131-525

1

DIG CHAIN 2P 150K (64P X 11.7")

INCL REF NO'S 1-7 & 10

131-528 1 DIG CHAIN 2P 150K (76P X 11.7") 131-524 1 DIG CHAIN 2P 150K (64P X 9.6") 105-372 AR LOCKNUT (3/4-NC) 105-464 AR BOLT (3/4-NC X 7", GD8) 105-383 AR BOLT (3/4-NC X 6", GD8) 105-473 AR BOLT (3/4-NC X 5") 136-064 AR CHAIN SPACER (2.780") 136-045 AR L.H. 4.500 CUP DIG TOOTH 135-1245 AR DURATOOTH, LEFT 1/2" 150-225K 135-1246 AR DURATOOTH C2X, LEFT 1/2" 150-225K 136-046 AR R.H. 4.500 CUP DIG TOOTH 135-1248 AR DURATOOTH, RIGHT 1/2" 150-225K 135-1249 AR DURATOOTH C2X, RIGHT 1/2" 150-225K 135-962 AR TOOTH SPACER(1.90") 135-961 AR TOOTH SPACER(.800") 135-802 1 LOCK KEY (.350" X .750") 135-801 1 DIG CHAIN PIN (150K) 135-086 DIG CHAIN 2P 6.0' 135-694 DIG CHAIN 2P 10.6" 135-812 DIG CHAIN 2P 18"

INCL REF NO'S 1-7 & 10 INCL REF NO'S 1-7 & 10 USE THIS BOLT ON 11.7" CHAIN USE THIS BOLT ON 9.6" CHAIN OBSOLETE OBSOLETE USE THIS SPACER ON 11.7" CHAIN USE THIS SPACER ON 9.6" CHAIN

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0092949

220

DIGGING CHAIN 4.539" P 225,000 LB 2 PITCH SPACING BOLT-ON

4 3

17

17

17 11

18

8

4

19 17

4 8 18

17

8

2

8 6

18

7 17

16

12 13 18

18

14 14

8

1

5

4 16

16 8 11

8

8

16

3

18

4

8 16

8

7

9

19

18 16

8 18

8

2 8

16

6

1 17 15

5

10

12 13 14 14 12, 13, 14

16

17

1, 3, 4

1, 3, 4 11

15

8

15

11

PROPER BOLT/NUT RELATIONSHIP FOR BOLTING ADAPTERS TO CHAIN

06

ID0132743

221

DIGGING CHAIN 4.539" P 225,000 LB 2 PITCH SPACING BOLT-ON REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

DESCRIPTION

REMARKS

131-513 225K 2P CUP 64P 9.0 M-STYLE 131-523 225K 2P CUP 64P 12.0 M-STYLE 131-522 225K 2P CUP 64P 18.0 M-STYLE 131-510 225K 2P CUP 64P 24.0 M-STYLE 131-514 225K 2P CUP 64P 24.0 M-STYLE 131-512 225K 2P CUP 76P 9.0 M-STYLE 131-507 225K 2P CUP 76P 12.0 M-STYLE 131-511 225K 2P CUP 76P 18.0 M-STYLE 106-190 12 BOLT (3/4-NC X 6-1/2", GD8) 106-189 6 BOLT (3/4-NC X 9") 106-950 12 BOLT (3/4-NC X 8-1/2", GD8) 105-383 30 BOLT (3/4-NC X 6", GD8) 105-322 12 BOLT (3/4-NC X 5-1/2") 106-188 6 BOLT (3/4-NC X 10") 106-570 12 SCREW (M8 - 1.25 X 60mm) 105-953 102 LOCKNUT (3/4-NC) 131-826 1 RETAINER PIN - 225K 131-825 1 CONNECTOR PIN - 225K 136-218 94 CHAIN SPACER (78mm) 136-214 3 22"-24" TOOTH ADAPTER 136-213 3 18"-20" TOOTH ADAPTER 136-212 6 14"-16" TOOTH ADAPTER 131-502 1 DIG CHAIN 225K 76P (M-STYLE) 131-503 DIG CHAIN 225K 64P (M-STYLE) 136-046 30 R H CUP TOOTH (4.5") 135-1248 30 DURATOOTH, RIGHT 1/2" 150/250K 135-1249 30 DURATOOTH C2X, RIGHT 1/2" 150/250K 136-045 30 L H CUP TOOTH (4.5") 135-1245 30 DURATOOTH, LEFT 1/2" 150-250K 135-1246 30 DURATOOTH CSX, LEFT 1/2" 150-250K 136-009 78 TOOTH SPACER (1/2") 105-473 12 BOLT (3/4-NC X 5") 259-151 1 HEAVY BIT PUNCH - SLIDE HAMMER 259-381 1 LOAD/REMOVAL TOOL 259-518 1 LOAD/REMOVAL TOOL

ADDITIONAL 20" ADAPTERS

OBSOLETE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0132743

222

223

224

SPECIAL TOOLS - ALIG BIT PUNCH

5

3

4

1 9 2 8

6

H

7

801-057

225

SPECIAL TOOLS - ALIG BIT PUNCH REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

259-150 105-708 105-964 105-994 183-072 259-003 259-151 259-152 259-153 105-357

QTY

DESCRIPTION

REMARKS

INCL REF NO.'S 1 THRU 8

2 1 1 1 1 1 1 1 1

BIT PUNCH - SLIDE HAMMER SET SCREW (3/8-NC X 3/8", NLK) WASHER (.656") FLG LOCKNUT (5/8-NC) SLIDE HAMMER ROD SLIDE HAMMER HEAVY BIT PUNCH-SLIDE HAMMER LIGHT BIT PUNCH-SLIDE HAMMER PUNCH ADAPTER-SLIDE HAMMER LOCKNUT (5/8-NC)

FOOTNOTES

NOTE:

H

801-057

226

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS

LEFT JAW

RIGHT JAW

8

9

11 10 11 10

1 2

3 4 12 5 6

13 4

7

H

801-058

227

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

259-140 259-186 115-003 105-310 105-975 259-185 125-402 107-761 259-181 259-180 105-059 105-181 105-066 105-065

QTY

DESCRIPTION

REMARKS

INCL REF NO'S 1 - 13

1 1 1 2 1 1 1 1 1 2 2 1 1

CHAIN JAWS (1-1/8" DRIVE) THREADED TRUNION ZERK (1/4-NF, STR) JAM NUT (3/4-NC) WASHER (3/4") SLIP TRUNION BRONZE BUSHING (.750") BOLT ALL THREAD (3/4-10 NC X 11") LEFT JAW RIGHT JAW WASHER (7/16") BOLT (3/8-NC X 1/2") BOLT (1/2-NC X 1-3/4") LOCKNUT (1/2-NC)

FOOTNOTES

NOTE:

H

801-058

228

NOTES:

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MISCELLANEOUS

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230

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

231

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

232

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

233

234

H1800 Series Related Publications Component

Ass’y

P/N

Model: H1800 ................. Parts Manual ......................................................... ............ 053-067 H1800 ................. Operators Manual - RT185 .................................... ............ 054-059 H1800 ................. Operators Manual - HT185 .................................... ............ 054-060 H1800 ................. Repair Guide (Service Manual) .............................. ................ N/A H1800 ................. Supplementary Maint Guide - Trencher ................. ............ 050-633 H1800 ................. Digging Chain Guide (6 Volumes) ......................... ............ 050-700 H1800 ................. Special Tools Guide .............................................. ............ 052-901

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

VER.02

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