Ditch Witch FXT50 T4i Parts Manual 053-2695 - PDF DOWNLOAD

FXT50 Parts Manual

Issue 12

053-2695

1

FXT50

ISSUE NO. 12PL-01/22 For Replacement Copy Order P/N 053-2695

This product and its use may be covered by one or more patents at: http://patents.charlesmachine.works

This manual contains information concerning the following models: FXT50 T4i

Copyright 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022

by The Charles Machine Works, Inc. , Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS ____________________________ Volume 1 Tank Components Decals 1200 Gallon ............................................... 16 500/800 Gallon Tank ................................. 10 Air Saber .................................................... 22 Canisters/Filters/Cyclones ........................ 14 FXT50 Power Pack ....................................... 8 Water Heater (Option) .............................. 20

Power Pack Battery & Power Unit ................................ 44 Belts & Sheaves ........................................ 36 Blower & Pump ........................................ 34 Blower Plumbing – w/ Vacuum System ........ 38 Common Enclosure .................................. 48 Control Panel – w/ Gauges .......................... 46 Covers – Reverse Flow Only .......................... 54 Covers & Silencer – Suction Only ................. 52 Doors, Front .............................................. 50 Engine Base – w/ Engine Air ........................ 28 Exhaust & Throttle ................................... 32 Filters & Remote Oil Drain ....................... 30 Fuel Tank .................................................. 26 Insulation .................................................. 56 Pressure Washer Plumbing ...................... 42 Reverse Flow Option – w/ Silencer ............. 40

Skid Components Fender & Cover – Tandem Axle .................... 68 Fender & Covers........................................ 66 Ladder ...................................................... 62 Mud Flaps ................................................. 72 Power Pack Skid ....................................... 60 Tandem Skid Covers .................................. 70 Tie Down Set ............................................ 64

Boom Saddle Mount – 500 Gal ................. 106 Boom Saddle Mount – 800 Gal ................. 104 Door .....................................................76, 78 Door Lift ...............................................84, 86 Grease Hoses .......................................... 112 Head, Lower ............................................. 96 Head, Lower, Overhead Hose .................. 98 Head, Upper ............................................. 92 Head, Upper, Overhead Hose .................. 94 Hose & Coupler ...................................... 108 Hose, Coupler & Mount – Overhead Hose . 110 Inner Tube .............................................. 102 Lift Eye ....................................................... 80 Outer Tube – Elbow Design ....................... 100 Primary Shutoff – 500 Gal Left Hand ............ 90 Primary Shutoff – 500/800 Gal Right Hand .... 88 Tank & Skid................................................ 82

Filter Components Canister .................................................. 130 Cyclonic Separator ................................. 128 Expansion Canister Plumbing ................. 132 Filter ................................................ 116, 118 Filter Plumbing – FXT50 LH ................ 124, 126 Filter Plumbing – FXT50 RH ............... 120, 122 Hose Routing – Saddle Tanks ..................... 134 Hose Routing – Saddle Tanks (Tandem) ....... 136

Fluid Components Antifreeze Tank ....................................... 140 Hose Reel ................................................ 142 Water Air Brake – 200 Gal ........................ 156 Water Air Brake – Saddle Tank .................. 158 Water Plumbing, 200 Gal Left Hand ....... 146 Water Plumbing, 200 Gal Right Hand ..... 144 Saddle Tanks, Left ................................... 152 Saddle Tanks, Right ................................. 148 Saddle Tanks, Tandem Axle Left ............. 154 Saddle Tanks, Tandem Axle Right ........... 150 ID0326325

6

CONTENTS ____________________________ Volume 2 Hydraulics Boom Hoses ........................................... 170 Diverter Valve ......................................... 164 Cylinders – 2.0” X 1.25” .............................. 178 Cylinders – 2.5” X 1.25” .............................. 180 Cylinders – 2.5” X 1.5” ............................... 182 Schematic ................................................ 162 Tank Door ................................................ 176 Tank Hoses ...................................... 166, 168 Tank Tilt ........................................... 172, 174

Electrical Electrical Contactor ................................ 230 Extension, Boom Pendant ....................... 222 Extension, Linear Actuator ...................... 226 Extension, Strobe .................................... 228 Extension, Worklight ............................... 224 Harness, Adapter .................................... 210 Harness, Boom Diverter .......................... 208 Harness, Boom Pendant ................. 212, 232 Harness, Cold Start.................................. 202 Harness, Console ..................................... 194 Harness, Contactor ................................. 206 Harness, Door.......................................... 204 Harness, Engine ...................................... 198 Harness, Extension .................................. 214 Harness, Light Kit .................................... 216 Harness, Pigtail ....................................... 220 Harness, Truck Light ................................ 218 Schematic ................................................ 186

Hose & Tool Storage 4’ Boom Hose Extension ......................... 238 Door Mount Tool Rack ................... 240, 242 Hose & Storage ...................................... 236 Truck Tool Rack ...................................... 244

Air System Air Control System – 10 Series .................. 252

Air Control System – 12 Series .................. 264 Air Intake/Compressor – 12 Series ............ 262 Compressor Assembly – 10 Series............. 248 Compressor/Driveline Mount – 10 Series . 250 Cooler Fan Assembly – 10 Series ............... 254 Cooler Fan Assembly – 12 Series ............... 266 Hose Reel Assembly – 10 Series ................ 258 Hose Reel Assembly – 12 Series ................ 272 Location Specifications – 10 Series ........... 260 Location Specifications – 12 Series ........... 274 Tank Assembly – 10 Series ........................ 256 Tank Assembly – 12 Series ........................ 268 Tank Cover – 12 Series .............................. 270

Accessories 4” Pot Holing Tool .................................. 286 Accessories ............................................. 306 Air Saber Assembly ................................. 278 Air Saber Extension ................................. 280 Bumper ................................................... 292 Center Cover .......................................... 296 Front Skid Extension ............................... 298 Fuel Tank – Tandem Axle Truck Vac. ............ 310 Heater .................................................... 308 Heater Plumbing – Tandem Axle ................ 316 Heater Plumbing – Truck Vac. ................... 312 Hitch ....................................................... 294 LED Lights ............................................... 302 No Lights ................................................. 304 Prospector Lance and Wash Wand ......... 282 Sweeper & Wash Wand Attachments ... 290 Tool Box Components ............................. 300 Vac. Tank Hose Inlet Kit .......................... 284 Vac. Hose Adapters ................................ 288

Miscellaneous Bolt/Nut Torque Chart ........................... 320 Filters ...................................................... 326 Optional Kits ........................................... 326 Related Publications ............................... 326 Replacement O-Ring Chart ..................... 325 Warranty Registration ............................ 328 ID0326325

7

DECALS

8

DECAL LOCATION FXT50 T4i POWER PACK

20

21 9

27 26

6 4

2

24

25

6

7

3

5

10 8 11 15 26 2 23

19 1 28 27 30

12

31

29

16 13

08

33

14 17

22

18

ID0323477

9

DECAL LOCATION FXT50 T4i POWER PACK REF PART NO. NUMBER

270-5613 270-2804 1 274-291 2 270-5984 3 270-5648 4 270-5131 5 274-442 6 273-423 7 275-184 8 275-400 9 275-033 10 270-2054 11 270-1937 12 270-5195 13 273-475 14 270-6903 15 274-724 16 700-009 17 270-2731 18 270-5659 19 270-5630 20 275-120 21 270-5127 273-267 22 273-208 23 270-5338 24 270-5647 25 274-206 26 270-5986 27 270-2736 28 270-2730 29 270-2735 30 270-5698 31 270-1982 32 270-6406 33 270-2040

QTY

DESCRIPTION

1 2 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1

FXT50 POWER PACK SERVICE DECAL KIT REVERSE FLOW DECAL KIT SOUND POWER 10 FXT50 MODEL ID HYDRAULIC/PRESSURE/RETURN BATTERY DISCONNECT SWITCH LIFT LOCATION CAUTION HOT PARTS WARNING MOVING PARTS NOTICE OIL LEVEL CAUTION ELECTRICAL SYSTEM FX30T3 CONTROL PANEL LED DISPLAY FUSE/PANEL RELAY BLOCK WARNING READ MANUAL CAUTION FLYING OBJECTS WARNING ONE-CALL NOTIFICATION CAUTION WEAR HEARING PROTECTION HYDRAULIC OIL DRAIN ENGINE OIL DRAIN OPERATOR INSTRUCTIONS RESERVOIR (THF) BATTERY DITCH WITCH BATTERY NOTICE GREASE AND CHECK OIL ULTRA LOW SULFUR FUEL WATER/RETURN/PRESSURE WARNING NO ETHER/STARTER FLUID LOGOTYPE WITH LOGO CAUTION CHECK RELIEF VALVE REVERSE FLOW VALVE REVERSE FLOW OPERATING INSTRUCTIONS PAINT GUARD WARNING VAC BOOM OPERATOR MANUAL REPLACEMENT OPERATORS MANUAL

REMARKS

INCLUDES REF NO.’S 27 THRU 29 NOT PART OF KIT

LOCATE ONE ON THE OPERATOR’S MANUAL BOX

SEE FOOTNOTE 1

NOT PART OF KIT NOT PART OF KIT LOCATE INSIDE MANUAL BOX

FOOTNOTES:

1. NOT SHOWN. LOCATE ON BATTERY SO DECAL IS VISIBLE WHEN VIEWING BATTERY.

08

ID0323477

10

DECAL LOCATION 500 & 800 GAL TRUCK MOUNT TANK

500 Gal Tank

0.825”

1

2

1.0”

3 5 4

7

6

1 3

2

800 Gal Tank

7 2705656-1

6

11

5

ID0323587

11

DECAL LOCATION 500 & 800 GAL TRUCK MOUNT TANK REF PART NO. NUMBER

1 2 3 4 5 6 7

270-5664 270-5651 270-5943 274-442 275-231 270-6007 270-5658 270-5656 270-7896 270-4946

QTY

2 3 3 2 2 2 2 2

DESCRIPTION

500 GAL SERVICE DECAL KIT 800 GAL TRUCK MOUNT SERVICE DECAL KIT DANGER ELECTROCUTION ISO LIFT LOCATION DANGER STRIPE 2.75” X 18” 500 GALLON MODEL ID LOGOTYPE W/STRIPE LOGOTYPE W/STRIPE 800G OPEN/CLOSE ISO WARNING SECURE CYLINDER ISO

REMARKS

USE ONLY WITH VAC BOOM OPTION, NOT PART OF KIT USE ON SIDES AND BOTTOM OF BOOM, NOT PART OF KIT FOR USE ON 500 GAL. FOR USE ON 500 GAL. FOR USE ON 800 GAL. TRUCK MOUNT

FOOTNOTES:

11

ID0323587

12

DECAL LOCATION 500 & 800 GAL TRUCK MOUNT TANK

2 9

14

16

10 12

11 12

17

18 8

15 13

19

11

ID0323587

13

DECAL LOCATION 500 & 800 GAL TRUCK MOUNT TANK REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

8 9 10 11 12 13 14 15 16 17 18 19

1 2 1 1 2 1 1 1 2 1 1 1

REVERSE FLOW PRESSURE WARNING CYLINDER LOCK ISO WARNING FIRE OR EXPLOSION ISO DANGER CONFINED SPACE ISO WHITE HI VIS STRIPE VACUUM WARNING MOVING PARTS ISO WARNING CONTENTS UNDER PRESSURE ISO CAUTION NO STEP ISO ANTIFREEZE PATENT WARNING PRESSURIZED FLUID OR AIR ISO

USE ONLY WITH REVERSE FLOW OPTION, NOT PART OF KIT

270-5646 700-006 270-7435 270-5941 270-6862 270-5645 700-184 270-2734 270-1239 273-554 270-6773 270-6036

FOR USE ON 800 GAL. TRUCK MOUNT NOT PART OF KIT

FOOTNOTES:

11

ID0323587

14

DECAL LOCATION CANISTERS, FILTERS, AND CYCLONES

3

1

1

2

3

2 1

1

3

3

2

2

1 1 4

4

04

2

2

ID0342607

15

DECAL LOCATION CANISTERS, FILTERS, AND CYCLONES REF PART NO. NUMBER

QTY

270-6047 270-6052 1 270-2732 2 270-4952 3 273-212 4 270-4905

DESCRIPTION

REMARKS

FILTER DECAL KIT CYCLONE DECAL KIT 1 1 1 1

WARNING CONTENTS UNDER PRESSURE CAUTION SILICA DUST NOTICE CLEAN DAILY NOTICE CYCLONE CLEANOUT

FOOTNOTES

04

ID0342607

16

DECAL LOCATION 1200 GAL 10 2

5

4

3

7 4

11

8

12

9

9

1.0”

10 1

1

5

1.4”

2

13 6

9 9 08

4

3 ID0337736

17

DECAL LOCATION 1200 GAL REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

270-5897 274-442 270-5863 270-7479 701-184 270-5858 270-5127 270-7435 273-396 274-352 270-5943 270-7896 700-089 700-143

QTY

DESCRIPTION

2 2 2 3 2 1 1 1 AR 2 2 1 1

DECAL KIT - 1200 GAL LIFT LOCATION 1200 GAL WARNING CRUSHING WEIGHT ISO WARNING MOVING PARTS ISO LOGOTYPE WITH LOGO BATTERY WARNING FIRE OR EXPLOSION ISO DOOR INSTRUCTIONS HIGH VIS STRIPE (2” SOLD PER 1”)I DANGER ELECTROCUTION ISO OPEN/CLOSE ISO REEL WINDER WARNING READ OPERATOR MANUAL ISO

REMARKS

USE 1 @ 413” USE ONLY WITH VAC BOOM OPTION, NOT PART OF KIT

FOOTNOTES.

08

ID0337736

18

DECAL LOCATION 1200 GAL

22 24

20

20

21 17

18

16 19 14

15

23

9

08

ID0337736

19

DECAL LOCATION 1200 GAL REF PART NO. NUMBER

QTY

273-397 270-5645 270-5941 270-5940 270-7022 270-2734 270-6862 270-6773 273-554 270-5646 270-6036

1 1 1 1 1 1 2 1 1 1 1

14 15 16 17 18 19 20 21 22 23 24

DESCRIPTION

REMARKS

DOOR LATCH VACUUM DANGER CONFINED SPACE ISO DITCHWITCH W/ LOGO NOTICE DO NOT PULL VACUUM ISO WARNING CONTENTS UNDER PRESSURE ISO WHITE HIGH VIS CRESCENT PATENT ANTIFREEZE REVERSE FLOW PRESSURE WARNING PRESSURIZED FLUID OR AIR ISO

USE ONLY WITH THE REVERSE FLOW OPTION, NOT PART OF KIT

USE ONLY WITH THE REVERSE FLOW OPTION, NOT PART OF KIT NOT PART OF KIT

FOOTNOTES.

08

ID0337736

20

DECAL LOCATION WATER HEATER (OPTION)

2

1

01

ID0334642

21

DECAL LOCATION WATER HEATER (OPTION) REF PART NO. NUMBER

QTY

DESCRIPTION

1 270-5766 2 275-148

1 1

WATER HEATER CONTROL FUEL TANK (DIESEL)

REMARKS

FOOTNOTES:

01

ID0334642

22

DECAL LOCATION

27

06

96

0-1

AIR SABER

2

27

06

96

0-1

1

03

ID0398938

23

DECAL LOCATION AIR SABER REF PART NO. NUMBER

QTY

1 270-6960 2 270-7298

2 1

DESCRIPTION

REMARKS

LOGOTYPE W/LOGO GRAY FIBERGLASS DECAL

FOOTNOTES

1.

03

ID0398938

24

NOTES:

ID0134963

25

POWER PACK

26

FUEL TANK 27 22

31

7 16 24 16

26

17

19

18

20 15

21

10 10

23

14

16

16

8 11 10 9

13 12 8 32

10

31 25 14 25 28

30

28

1

29 2 3 RETURN FROM ENGINE

4 6 5 34

8

8 33

SUPPLY TO ENGINE

05

ID0292116

27

FUEL TANK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

1 19 GALLON FUEL TANK 1 FUEL TANK ISOLATOR 27 BULK EDGE (1/8", SOLD PER FT) 9 BULK EDGE (1/8", SOLD PER FT) 1 BOLT-ON CLAMP (1/2") 1 FLG SCREW (M8-1.25 X 20MM, GD8) 1 CONNECTOR (O8H-10H) 4 WORM CLAMP (1/4" TO 5/8") 4 BULK HOSE (1-1/2", SOLD PER FT) 4 WORM CLAMP(1-1/16"TO 1-15/16") 1 FUEL RETURN FITTING 2 BOLT (M8-1.25 X 20MM,BUT SOC) 2 FLG LOCKNUT (M8-1.25) 5 FLG LK SCREW (M8-1.25 X 25MM) 1 FILLER NECK SCREEN 4 WORM CLAMP (7/16" TO 1") 4 WASHER (.191") 4 POP RIVET (3/16" X 1/2", ALUM) 1 FILLER NECK 1 O-RING (218-D70) 1 FUEL CAP (1-1/2") 1 FORMED FUEL HOSE 18 BULK HOSE (1/2", SOLD PER 1") 3 BULK HOSE (5/8", SOLD PER 1") 42 BULK STRIP (1/2", SOLD PER 1"") 1 BACK TUBE BRACE WELDMENT 1 FILLER MOUNT 2 CLIP NUT (M6-1.00) 1 FUSE MOUNT 1 COVER PLATE 2 FLG SCREW (M6-1.00 X 25MM) 1 S/O COUPLER (04N-05H) 52 BULK HOSE (5/16", SOLD PER 1") 29 BULK HOSE (5/16", SOLD PER 1")

364-603 117-582 116-421 116-421 110-126 106-162 157-991 110-249 116-588 110-133 150-3535 107-032 106-386 106-381 364-663 110-217 106-205 110-560 364-660 155-708 110-010 150-3568 116-322 117-462 117-888 301-4207 301-5227 106-574 301-5457 301-3855 106-848 155-162 116-108 116-108

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

USE 1 @ 16" & 1 @ 26" REFER TO FOOTNOTE 1

USE LOCKTITE 567

NOT SHOWN:

500-2440

1

FUEL PICKUP TUBE

FOOTNOTES:

1. BOLTS TO REAR PANEL

NOTE:

05

ID0292116

28

ENGINE BASE WITH ENGINE AIR

19

17 23 15 7 4 5

16

1

18

6 19 14 20

2 7 6

4 5

25 24

10 11 9

4

26

5

26 24

8 16 21

25

3

16

20

12 13

07

8

22

ID0292117

29

ENGINE BASE WITH ENGINE AIR REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

QTY

DESCRIPTION

195-1714 1 "OBS" ENGINE-T4i DUETZ D2011L031 301-3739 1 LEFT ENGINE MOUNT 301-3737 1 RIGHT ENGINE MOUNT 106-598 8 WASHER (9/16" HARDENED) 108-015 8 HHCS M14-2.0 X 35MM, 10.9, ZP 106-397 8 WASHER (M12, HARDENED) 106-547 8 SCREW (M12-1.75 X 40MM,10.9) 106-354 8 FLANGE NUT (M12-1.75) 116-217 4 SHOCK MOUNT (2-PIECE KIT) 107-144 4 SCREW (M16-2.00 X 100MM) 105-359 4 WASHER (5/8) 106-442 4 FLG LKNUT (M16-2.0,PRVTRQ10.9) 301-5240 1 FX50 ENGINE FRAME 301-5248 1 AIR INTAKE BRACKET 301-3078 1 BRACKET 106-386 5 FLG LOCKNUT (M8-1.25) 106-991 3 FLG LK SCREW (M8-1.25 X 20MM) 195-1773 45 AIR INTAKE HOSE 105-1621 2 WORM CLAMP (9.25" TO 10.75") 106-163 3 FLG SCREW (M8-1.25 X 30MM) 110-126 1 BOLT-ON CLAMP (1/2") 110-333 1 BOLT-ON CLAMP (1") 106-987 1 FLG LK SCREW (M6-1.00 X 16MM) 110-259 2 BOLT-ON CLAMP (.625") 106-381 2 FLG LK SCREW (M8-1.25 X 25MM) 106-561 2 LOCKNUT (M8-1.25,PRV TRQ,10.9)

REMARKS

SEE FOOTNOTE 2, 3 AND 4 SEE FOOTNOTE 2 SEE FOOTNOTE 2 TORQUE TO 165 FT-LBS. USE LOCTITE 277 OR EQUIVALENT. TORQUE TO 80 FT-LBS. USE LOCTITE 277 OR EQUIVALENT.

REFER TO FOOTNOTE 1 1 COIL = 1.25 INCHES, USE 36 COILS

NOT SHOWN:

FOOTNOTES:

1. REFER TO "FILTERS & REMOTE OIL DRAIN" ID0292007 FOR MORE INFO ON THIS BRACKET. 2. NO PAINT AREA: CLEAN PAINT OFF ENGINE BLOCK, FLYWHEEL HOUSING, FLYWHEEL HOUSING PADS & MOUNTS BEFORE BOLTING MOUNTS TO BLOCK. 3. ENGINE 195-1714 IS OBSOLETE. ENDS WITH S/N CMWFX50X REPLACEMENT ENGINE IS AN EPA FLEX ENGINE (NON-SELLABLE) AND CAN ONLY BE REPLACED BY DEUTZ. STARTS WITH S/N CMWFX50XLD0000136 4. FLEX ENGINE IS OBLSOLETE. ENDS WITH CMWFX50XPE0000257.

REPLACEMENT ENGINE IS "FOR EXPORT ONLY" (NON-SELLABLE) AND CAN ONLY BE REPLACED BY DEUTZ. STARTS WITH S/N CMWFX50 NOTE:

07

ID0292117

30

FILTERS & REMOTE OIL DRAIN

10

11

12

12 28

4

13

8

12 15

6

14 1

5 7

2

17 9

27

16

18

3

19

30 32 29 31 22 20

24

25

21

23

26 07

ID0292007

31

FILTERS & REMOTE OIL DRAIN REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

1 FILTER BODY 1 COVER 1 DISCHARGE VALVE 1 MOUNTING CLAMP (6.79") 1 ELEMENT (PRIMARY) 1 ELEMENT (SAFETY) 2 WASHER (M8) 2 FLG SCREW (M8-1.25 X 30MM) 2 LOCKNUT (M8-1.25, NLK) 1 GRADUATED RESTRICTION INDICATOR (25"H2O) 1 NIPPLE (02N-2.500") 3 WORM CLAMP (2.812" TO 3.750") 1 AIR INTAKE HOSE 1 DEUTZ AIR INLET 1 GASKET 165-734 - BOM-HIDE ASSEMBLY 1 BRACKET 2 FLG LK SCREW (M8-1.25 X 16MM) 1 HEATER PLUG 1 OIL FILLER CAP 1 ELEMENT (12NF,3.562" SPIN-ON) 1 FUEL FILTER ELEMENT (PRIMARY) 1 BANJO FITTING (M18) 1 HOSE (08OFX-40"-3000) 1 SHUT-OFF (08N-08NF) 1 CONNECTOR (08N-08O) 1 BK CONNECTOR (08NF-O8NF BK) 1 NUT (M5-.80) 1 AIR INTAKE HOSE 1 FX50 OIL LEVEL TUBE 1 FX50 OIL LEVEL INDICATOR 1 OIL PRESSURE SWITCH (1.5 BAR) 1 SEAL WASHER (.561", COPPER)

194-760 194-760 194-761 149-165 194-759 194-758 106-395 106-163 107-096 195-1345 115-291 110-169 195-1758 195-1768 301-3321 106-380 215-061 194-614 195-849 195-807 150-3543 154-675 157-870 154-349 153-693 106-138 118-384 195-2076 195-2043 195-2025 105-957

DESCRIPTION

REMARKS

USE LOCKTITE 567

INCLUDED WITH 195-1768 AID INLET. SEE FOOTNOTE 1

USE LOCKTITE 567 USE LOCKTITE 567

SEE FOOTNOTES 2 & 3 SEE FOOTNOTES 2 & 3 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. REFER #16 (301-3321) BOLTS TO "AIR DUCT", REFER TO "COVERS" ID0300472.

2. BEGINS WITH S/N: CMWFX50XTE000208 3. USE WITH ADDITIONAL QUART OF ENGINE OIL.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

07

ID0292007

32

EXHAUST & THROTTLE

7

6 19 37

28 23

2 22

5

39

22 19 26

4

38 36 24

27 19 3

2 1

26

22

25

18 13

8

35

34

19

15

17

9 33

10

16

22

22 20

21

19

14 11 12

05

ID0292008

33

EXHAUST & THROTTLE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 33 34 35 36 37 38 39

1 MUFFLER (EXPORT) 6 LOCKNUT(M10-1.50,PRV TRQ,10.9) 6 STUD BOLT (M10-1.50 X 42MM) 3 EXHAUST MANIFOLD GASKET 1 EXHAUST TUBE 1 EXHAUST TUBE 1 MUFFLER CLAMP 3.5" 4 FLG LK SCREW (M6-1.00 X 16MM) 1 THROTTLE BRACKET 1 RUBBER BOOT 1 THROTTLE CABLE 3 BOLT (#10-24 X 3/4", PLPS) 4 LOCKNUT (#10-24) 4 FLG NUT (M6-1.00) 1 NUT (M6-1.00) 1 WASHER (#10) 1 CABLE STOP 1 COMPRESSION SPRING (.625") 13 SCREW (M6-1.00 X 16MM) 1 CABLE MOUNT 1 THROTTLE BRACKET 12 WASHER (1/4") 1 LEFT MUFFLER COVER 1 RIGHT MUFFLER COVER 1 BOTTOM MUFFLER COVER 2 FLG LK SCREW (M8-1.25 X 16MM) 5 CLIP NUT (M6-1.00) 1 GROMMET (9/16") 1 BOLT (#10-24 UNC X 1" PAN SLT) 1 BOLT-ON CLAMP (1") 1 WASHER (3/16") 1 EXHAUST BRACE 1 MUFFLER CLAMP (2") 2 FLG SCREW (M8-1.25 X 20MM, GD8) 2 FLG LOCKNUT (M8-1.25)

196-275 105-894 106-139 165-727 195-1749 195-1788 195-1468 106-987 300-6971 313-861 195-1754 106-049 106-048 106-353 106-106 107-310 108-133 115-618 106-231 324-701 324-700 105-095 301-3373 301-3374 301-3372 106-380 106-574 118-173 105-815 110-333 105-284 301-8220 195-1118 106-162 106-386

DESCRIPTION

REMARKS

CLAMP COMES ON MUFFLER (196-275-REF #1) SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. THESE ITEMS PROTRUDE THROUGH TOP PANEL, REFER TO "COVERS" ID0292307.

NOTE:

05

ID0292008

34

BLOWER & PUMP 4

4

3

3

2

1

5

24 5 6 7 9

7 8

8 24

12

26

11

6 22 23 21

10

14

13

5

15 13

16

13

18

17

5

5 25

6 5

5 12 20

25 19

05

5 ID0292180

35

BLOWER & PUMP REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1 BELT GAURD 1 BELT GAURD 2 FLG LK SCREW (M6-1.00 X 16MM) 2 CLIP NUT (M6-1.00) 14 FLG LK SCR (M12-1.75X35MM,SER) 15 FLG LK NUT (M12-1.75) 4 SCREW (M16-2.00 X 55MM, 10.9) 3 WASHER (M16, HARDENED) 1 PRESSURE PUMP W/ CLUTCH 1 WASH PUMP MOUNT 4 SCREW (M12-1.75 X 35MM) 5 WASHER (M12, HARDENED) 4 FLG LK SCREW (M10-1.50 X 20MM) 1 BLOWER FRAME 4 FLG LKNUT (M16-2.0,PRVTRQ10.9) 1 BRACKET 1 WASH PUMP COVER 2 FLG LK BOLT (1/4-NC X 3/4") 1 WASH PUMP SUPPORT 1 SCREW (M12-1.75 X 120MM) 1 SPRING 1 SPACER 1 WASHER (7/16") 1 BLOWER 3 FLG LK SCREW (M12-1.75 X 40MM) 3 BULK EDGE (1/2", SOLD PER LI)

301-5259 301-5258 106-987 106-574 106-632 106-709 106-616 106-398 157-828 301-5256 105-247 106-397 106-382 320-597 106-442 301-3368 301-5257 105-820 301-5254 105-1269 117-979 319-893 105-059 120-184 107-565 116-259

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PART.

INCLUDES LIFT TABS, STANDS & KEYWAY. SEE FOOTNOTE 1 USE 1 @ 3"

NOT SHOWN:

500-2394 1 WASHER, BRASS -21.5MM 500-2395 1 WASHER, BRASS -17.5MM 500-2439 1 WASH PUMP DIPSTICK 500-2510 1 SEAL, INPUT SHAFT 500-2511 4 SEAL, INNER

USED ON 120-184 BLOWER USED ON 120-184 BLOWER

FOOTNOTES:

1. USE 255-1059 OIL, MUST ORDER SEPARATELY, SOLD IN QTS, REQ'S 28 OZ

NOTE:

05

ID0292180

36

BELTS & SHEAVES

13

11 12

10

3

6

25

38 31 32 36 37 17 14 15

1 2

17 16

5 4

7

8

26 27

33

24 20 19

30

34 34

24

28

21

25

9

29

18

35

23 22

12

ID0292241

37

BELTS & SHEAVES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

1 STUB SHAFT 6 FLG BOLT (M8 - 1.25 X 25MM) 1 KEY (1/4" X 3/8" X 1.7") 1 SHEAVE (4/3V-6.00", SK) 1 SHEAVE BUSHING (2.000"-SK) 1 KEY (1/2" x 2") 1 SHEAVE (2/B-3.600", SH) 1 BUSHING (-SH) 2 BELT (AX42) 1 KEY (5/16" X 1-3/4") 1 SHEAVE (4/3V-6.50", SK) 1 BELT (2/3V - 50.0") 1 SHEAVE BUSHING (1.375"-SK) 1 IDLER SHEAVE (6.00" OD) 1 THREADED IDLER BUSHING 1 BUSHING SPACER 2 BALL BEARING (1.181") 1 TENSIONER ARM 1 GRIP RING (.500") 1 PIN BRACKET 1 SCREW (M16-2.00 X 65MM, 10.9, LH) 1 ZERK (1/4-NF, STR) 1 FLG LK SCREW (M12-1.75 X 25MM) 2 MACH. BUSHING (1", 14GA.) 2 NUT (3/8-NF) 1 ROD LINK (3/8-NF X 1/2 THRU) 1 PIN (.500" X 2.500") 1 THREADED ROD 1 COMPRESSION SPRING 1 O-RING (117 D70) 1 SPRING RETAINER 1 SLEEVE 1 SPRING GUIDE 2 BRONZE BUSHING 1 WASHER (1/2") 2 BOLT (3/8-NC X 2") 2 CAM WASHER (M10, 21.0MM O.D.) 2 WASHER (3/8" HARDENED)

301-5245 105-1639 160-1239 170-1106 170-277 165-925 170-1101 170-1103 170-391 165-916 170-1104 170-1105 179-596 170-1133 170-1126 170-1127 125-032 170-1121 115-482 170-1214 105-1924 115-003 107-009 110-078 105-093 110-1025 170-1215 118-063 115-576 155-776 179-697 179-691 300-5551 125-412 105-884 105-075 105-1272 107-368

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 TORQUE TO 32 N.m / 24 FT-LBS, SEE FOOTNOTE 3 TORQUE TO 15 FT-LBS TORQUE TO 108 IN-LBS

TORQUE TO 15 FT-LBS SEE FOOTNOTE 2 SEE FOOTNOTES 4 & 5 SEE FOOTNOTES 4 & 5 SEE FOOTNOTES 4 & 5 USE LOCTITE 609 OR EQUIVALENT, SEE FOOTNOTES 4 & 5 SEE FOOTNOTES 4 & 5 SEE FOOTNOTES 5, 6 & 7 SEE FOOTNOTES 5, 6 & 7 TORQUE TO 140 FT-LBS, SEE FOOTNOTES 3, 4 & 5

SEE FOOTNOTES 5, 6 & 7 SEE FOOTNOTES 5, 6 & 7

SEE FOOTNOTES 4 & 5 SEE FOOTNOTES 4 & 5 SEE FOOTNOTE 5

NOT SHOWN:

FOOTNOTES:

1. CLEAN MATING SURFACES WITH DEGREASER, BLOW DRY WITH COMPRESSED AIR. 2. TENSION BLOWER BELTS TO 70LBS +/- 10LBS. APPROXIMATELY 1/2 TO 1 TURN PAST CONTACT BETWEEN SPRING RETAINER AND SPRING GUIDE. 3. USE LOCTITE 277 OR EQUIVALENT. 4. BEGINS WITH S/N'S: CMWFX50XVE0000202 & CMWFXT50KE0000003.

5. IF REPLACING IDLER COMPONENTS ON UNITS BEFORE THE SERIAL NUMBERS LISTED IN FOOTNOTE 4, USE KIT 190-2251 TO UPDATE UNIT. 6. BEGINS WITH S/N'S: _________________ & _________________.

7. IF REPLACING THE 105-1925 SHOULDER BOLT, THE 170-1122 BOLT BRACKET, OR THE 110-102 ROD END ON UNITS BETWEEN THE SERIAL NUMBERS LISTED IN FOOTNOTES 4 & 6 USE ITEMS 19, 20, 26, & 27 SHOWN ABOVE. THESE UNITS HAVE THE OTHER IDLER PARTS SHOWN ON THIS PAGE AND DO NOT NEED KIT 190-2251.

NOTE:

12

ID0292241

38

BLOWER PLUMBING

4

W/VACUUM SYSTEM ASSEMBLY

3 1

2

5

26 6 7 15 21

9

27

22 20 23

12 14

24 10

11

8 18

17

14

16

24 25

10

13

19

ID0292350

39

BLOWER PLUMBING

W/VACUUM SYSTEM ASSEMBLY REF PART NO. NUMBER

QTY

DESCRIPTION

1 120-184 1 BLOWER 2 157-827 1 CONNECTOR (80N-80H) 3 150-3790 1 5" NPT NIPPLE, 3.75" LENGTH 4 300-5333 1 SINGLE FLANGE KIT 5 157-916 1 HIGH TEMP HOSE (5.00" X 12") 6 111-131 2 T-BOLT CLAMP (5.31-5.63) 7 150-3517 1 BLOWER INLET TUBE 8 301-5216 1 RETAINER PLATE 9 116-1016 1 TANK SEAL 10 106-381 4 FLG LK SCREW (M8-1.25 X 25MM) 11 178-765 1 BUSHING (48N-40N) 12 153-496 1 NIPPLE (40N) 13 157-356 1 THREAD PROTECTOR (56NF) 14 310-895 2 T-BOLT CLAMP (3") 15 153-495 1 AIR PRE-FILTER 16 154-355 1 BK CONNECTOR (04O-04O90BK) 17 150-2440 1 RELIEF VALVE (16" Hg) 18 116-506 15 HOSE (3", SOLD PER FT.) 19 514-168 1 S/O ADAPTER (48N-48H) 20 115-130 1 TEE (04NF-04NF-04NF) 21 115-153 1 PLUG (04N, SQ) 22 115-381 36 BULK HOSE (1/4", SOLD PER 1") 23 155-093 1 S/O COUPLER (04N-04H) 24 110-249 2 WORM CLAMP (1/4" TO 5/8") 25 514-427 1 S/O COUPLER (04OF-04H) 26 301-5641 1 TUBE 27 110-959 1 T-BOLT CLAMP (3")

REMARKS

USE 255-1059 OIL, MUST ORDER SEPARATELY, SOLD IN QTS, REQ'S 28 OZ

SEE FOOTNOTE 1

NOT SHOWN:

500-2510 1 SEAL, INPUT SHAFT 500-2511 4 SEAL, INNER

USED ON 120-184 BLOWER USED ON 120-184 BLOWER

FOOTNOTES:

1. REMOVE SPRING FROM CLAMP 110-959 BEFORE INSTALLING ON RELIEF FILTER.

NOTE:

10

ID0292350

40

REVERSE FLOW OPTION W/SILENCER

47

44 46 45

19

36 43 35 26

42

37 38

33 34 22 23 22 32

48

49 50

31

41

2 23 28 27 21

40

39

1

4 3 5 6

50 52 51

1 26

7

9

1

30

19 8

23 22

18

26 29

25

19 20 17

24

22 10

CONNECTS TO INLET OF VAC FILTER

14

12

9

11

CONNECTS TO CYCLONE OR VAC TANK

13 15 16

03

VALVE ORIENTATION

ID0326893

41

REVERSE FLOW OPTION W/SILENCER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

QTY

DESCRIPTION

150-3918 1 4-WAY VALVE, 6" 301-5211 1 VALVE CONTROL LEVER 160-350 1 BALL JOINT (3/8-NF, RH) 505-113 2 LOCKNUT (3/8-NF) 105-093 1 NUT (3/8-NF) 301-5207 1 SHIFT ROD 105-262 1 NUT (3/8-NC, LH) 160-396 1 BALL JOINT (3/8-NF, LH) 105-825 4 FLG LK BOLT (3/8-NC X 3/4) 301-5209 1 VALVE SHIFT LEVER 105-516 1 ROLL PIN (3/16" X 1-1/2") 125-488 2 FLANGE BUSHING (.875") 105-363 1 WASHER (7/8") 105-834 4 FLG LOCKNUT (3/8-NC) 301-2511 1 CONTROL LEVER 117-446 1 KNOB (5/8-NC BLACK) 301-4557 1 VALVE MOUNT TUBE 150-3530 1 TUBE ELBOW (64H90) 106-381 19 FLG LK SCREW (M8-1.25 X 25MM) 301-5224 1 REVERSER BASE BRACE 154-355 1 BK CONNECTOR (04O-04O90BK) 105-273 16 SCREW (M12-1.75 X 30MM) 106-391 16 WASHER (M12) 301-5216 2 RETAINER PLATE 116-1016 2 TANK SEAL 105-1510 6 T-BOLT CLAMP (4.56-4.88) 150-3675 14 BULK HOSE, HIGH TEMP (4", SOLD PER INCH) 301-4552 1 FLANGE ELBOW 301-4553 1 FLANGE HOSE MOUNT 150-3675 28 BULK HOSE, HIGH TEMP (4", SOLD PER INCH) 106-949 8 WASHER (3/4", HARDENED) 105-351 8 NUT (3/4-NC, HEX, ZP, GR. B) 150-3520 1 SILENCER, GASKET 301-4550 1 SILENCER STAND 150-3632 1 BLOWER SILENCER 105-466 8 BOLT (3/4-NC X 2-1/2", GD5) 150-3675 34 BULK HOSE, HIGH TEMP (4", SOLD PER INCH) 301-5383 1 TUBE WELDMENT (4") 301-5387 1 HOOD 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8) 106-386 4 FLG LOCKNUT (M8-1.25) 150-3354 2 PRESSURE RELIEF VALVE 150-3619 18 BULK HOSE, HIGH TEMP (2", SOLD PER INCH) 150-3619 13 BULK HOSE, HIGH TEMP (2", SOLD PER INCH) 514-089 2 S/O COUPLER (32N-32H) 110-815 4 T-BOLT CLAMP (2.5") 301-3327 2 HOSE PORT (-32) 115-106 1 REDUCER (06N-04NF) 155-093 1 S/O COUPLER (04N-04H) 110-249 2 WORM CLAMP (1/4" TO 5/8") 514-427 1 S/O COUPLER (04OF-04H) 115-381 50 BULK HOSE (1/4", SOLD PER 1")

REMARKS

INLC'S GASKETS: 105-1629 (4X) & ZERKS 115-065 (2X) USE SET SCREW 107-353

INCLUDES PLUG 115-158

FOOTNOTES:

03

ID0326893

42

PRESSURE WASHER PLUMBING

7

2

8

4

23

1 3

11

22 4

10

15

6

14

9

15 18

5

17 13

16

20 19

16 12 21

03

ID0292423

43

PRESSURE WASHER PLUMBING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

QTY

DESCRIPTION

REMARKS

153-494 1 BYPASS/UNLOADER VALVE 213-419 1 5,000 PSI GAUGE 150-2231 1 CONNECTOR (06BS-06O90) 157-843 2 CONNECTOR (06BS-06O) 154-344 1 UN RUN TEE (06OFX-06O-06O) 150-2238 1 S/O CONNECTOR (06BSPT-08H) 154-339 1 CONNECTOR (04N-04O) 115-170 1 COLLAR (04NF) 154-733 1 HOSE (06OFX-36" -3000) 153-315 1 HOSE (06OFX90S-36"-3000) 515-683 1 HOSE (04OFX90M-28"-3000) 150-2035 1 S/O COUPLER (08BS-12H) 115-374 33 BULK HOSE (3/4") 116-286 28 BULK HOSE (1/2") 110-217 2 WORM CLAMP (7/16" TO 1") 110-026 2 WORM CLAMP (1/2" TO 1-1/4") 150-2034 1 TEE (-12ORSF-8NPTF-12H) 156-108 1 S/O COUPLER (08N-08H90) 105-444 1 WASHER (1-1/4") 514-004 1 BK CONNECTOR (12O-12OBK) 154-229 1 BK CONNECTOR (06O-06O90BK) 154-373 1 REDUCER (04O-06OF) 150-2438 1 PLUG (JIC 1/4")

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0292423

44

BATTERY & POWER UNIT

7

BEGINS WITH S/N CMWFX50XLD0000153.

6

13

1

4

6 8 10 6

3

9 12 32

40 31

4

35

2

15 14

5 38 44

41 33 31

37 36

39 34

25

16 42

43 24

23

11 21

30

19 22

29 17

18 28 20 26 27 09

ID0321617

45

BATTERY & POWER UNIT

BEGINS WITH S/N CMWFX50XLD0000153.

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 41 42 43 44

QTY

DESCRIPTION

215-2295 1 12 VDC POWER UNIT,W/THERMAL SW 301-5229 1 FORMED PLATE 115-686 23 BULK EDGE (5/32",SOLD PER 1") 501-153 3 FLG LK BOLT (3/8-NC X 5/8") 105-834 1 FLG LOCKNUT (3/8-NC) 154-253 3 CONNECTOR (06S-08090) 515-701 1 HOSE (08OFX90S-122"-3000) 515-701 1 HOSE (08OFX90S-122"-3000) 154-812 1 HOSE (08OFX-42"-3000) 106-724 4 FLG SCREW (M10-1.50 X 25MM) 153-693 1 BK CONNECTOR (08NF-O8NF BK) 215-1890 1 BATTERY CABLE (2GA X 32", BLK) 215-1920 1 BATTERY CABLE (2GA X 110", RED) 215-1916 1 PRIMARY CABLE (6GA X 26", RED) 215-1915 1 PRIMARY CABLE (6GA X 18", RED) 213-055 1 BAT CABLE (4 GA X 80", BLK) 215-1105 1 BRAIDED GROUND STRAP 215-1914 1 POS. BATTERY CABLE (2GA X 16", RED) 215-1919 1 NEG. BATTERY CABLE (2GA X 44", BLK) 215-3035 1 EPM 1131PMF 319-987 1 MOUNT BAR 337-001 2 BATTERY BOLT 105-095 2 WASHER (1/4") 195-339 2 WING NUT (1/4-NC) 217-819 1 BATTERY DISCONNECT SWITCH 154-272 2 REDUCER NUT (08OF) 154-248 2 REDUCER STEM (04O) 154-396 2 BULKHEAD CONNECTOR (08O-08O90BK) 106-381 1 FLG LK SCREW (M8-1.25 X 25MM) 106-958 1 SCREW (M10-1.25 X 20MM) 106-987 3 FLG LK SCREW (M6-1.00 X 16MM) 106-385 3 FLG LOCKNUT (M6-1.00) 215-1009 1 MAIN FUSE HOLDER BASE 215-1010 1 MAIN FUSE HOLDER COVER 215-1822 1 DISTRIBUTION BLOCK (RED) 106-048 6 LOCKNUT (#10-24) 211-310 2 BK/AMI 60 AMP FUSE 211-1000 1 BK/AMI 80 AMP FUSE 215-1011 1 BUSSBAR (MAIN FUSE HOLDER) 105-1612 1 JAM NUT (3/8-NC, NYL INSERT) 157-870 1 SHUT-OFF (08N-08NF) 154-352 1 CONNECTOR (08N-08O90) 106-387 4 FLG LOCKNUT (M10-1.50)

REMARKS

SEE FOOTNOTES 1.

USED ON 300 GAL / 500 GAL & 800 GAL SPOILS TANKS USED ON 300 GAL / 500 GAL & 800 GAL SPOILS TANKS

NOT SHOWN:

FOOTNOTES:

1. SEE PARTS PAGE IID0365602 (12 VDC POWER UNIT W/ THERMAL SW) FOR SERVICE PARTS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

09

ID0321617

46

CONTROL PANEL WITH GAUGES

17

14

16 18 20 19 12 15

24 25 27

2

1 12 11

23

13

4 3

22

26 21 6

7

10

9

7

8 13

5

28

13

04

ID0292265

47

CONTROL PANEL WITH GAUGES REF PART NO. NUMBER

QTY

1 300-4248 2 270-2054 3 215-2594 4 215-133 5 213-419 6 217-912 7 217-907 8 220-664 9 270-1937 10 107-580 11 106-205 12 106-956 13 214-852 14 301-3363 15 215-1873 16 105-1207 17 106-987 18 106-385 19 217-937 20 106-888 21 215-224 22 214-104 23 214-935 24 116-296 25 105-215 26 105-189 27 105-820 28 215-1877

1 CONTROL PANEL 0 FX30T3 CONTROL PANEL 1 HOUR METER 1 FUEL GAUGE 1 5,000 PSI GAUGE 1 ROCKER SWITCH (DPDT) ON-ON-ON 2 ROCKER SWITCH (DPDT) ON-ON 1 INDICATOR ASSEMLBY 0 LED DISPLAY 2 SCREW (M4-0.70 X 16MM,BUT SOC) 2 WASHER (.191") 2 M4-.70 MM NYLON INSERT NUT 1 IGNITION SWITCH 1 FUSE/RELAY BOX MOUNT 1 CONSOLE HARNESS 4 SCREW(#10-32 X .75", HEX) 2 FLG LK SCREW (M6-1.00 X 16MM) 2 FLG LOCKNUT (M6-1.00) 1 START BYPASS DELAY TIMER 2 SCREW (M4-0.70 X 16MM) 1 3-WAY WP MALE CONNECTOR 3 PACKARD MALE TERMINAL 1 ACCESSORY LIGHT 1 GROMMET (11/32") 2 NUT (#6-32) 2 SCREW (#6-32 X 1/2") 6 FLG LK BOLT (1/4-NC X 3/4") 1 HAND HELD REMOTE (2 BUTTON)

DESCRIPTION

REMARKS

NOT SHOWN:

214-133 2 TERMINAL PIN (DEUTSCH)

FOOTNOTES:

NOTE:

04

ID0292265

48

COMMON ENCLOSURE

8 7

45 5

3

9

10 11

4 2 1

14 47 46

16

20

4 24

21

22

15 18

6

12

13

26

10 19

25

14

11 17

24 23

28 11

27

29

10 14

18 46

46

33

43 41 42

32

09

18

37

33 14 40 36 39 18

31

22

27

30

37

14 34

38

44

35 ID0300472

49

COMMON ENCLOSURE REF PART NO. NUMBER

QTY

DESCRIPTION

1 301-5282 1 TOP PANEL 2 301-3500 1 LATCH PLATE 3 117-558 2 ADJUSTABLE LEVER LATCH (LOCKING) 4 195-1468 2 MUFFLER CLAMP 3.5" 5 194-266 1 EXHAUST TUBE 6 195-1788 1 EXHAUST TUBE 7 301-6070 1 AIR DUCT 8 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8) 9 319-835 2 LIFTING EYE 10 107-612 20 SCREW (M10-1.50 X 30MM, CL10.9) 11 106-396 20 WASHER (M10, HARDENED) 12 215-205 1 FAN, OIL COOLER 13 106-237 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 14 106-848 40 FLG SCREW (M6-1.00 X 25MM) 15 301-5278 1 REAR PANEL 16 116-421 38 BULK EDGE ( 1/8", SOLD PER 1') 17 115-686 11 BULK EDGE (5/32",SOLD PER 1") 18 106-574 19 CLIP NUT (M6-1.00) 19 111-112 1 PLUG (1.00) 20 301-3379 1 ACCESS DOOR 21 319-848 1 LEFT REAR ACCESS DOOR 22 117-558 5 LATCH, ADJUST LEVER (LOCKING) 23 320-222 1 GRILLE INSERT 24 115-686 244 BULK EDGE ( 5/32", SOLD PER 1') 25 106-224 4 FLG SCREW (M6-1.00 X 10MM) 26 319-765 1 CROSS MEMBER 27 301-4528 2 UPRIGHT 28 105-1568 1 FIR TREE CABLE MOUNT 29 301-5272 1 FRONT PANEL 30 300-6529 1 CONTROL BOX DOOR 31 106-428 8 SCREW(M5-0.80X14MM,SOC) 32 111-002 2 LIFT-OFF HINGE (OFF-SET) 33 106-056 8 EXT STAR WASHER (#10) 34 301-5267 1 BASE 35 115-686 10 BULK EDGE (5/32",SOLD PER 1") 36 301-5127 1 ELECTRIC MOUNT PLATE 37 106-349 10 SCREW (#8-32 X 3/4" PAN) 38 106-350 10 NUT, HEX, #8-32 39 211-101 1 2-PIN CONNECTOR 40 106-176 1 CONDUIT LOCKNUT (08N) 41 214-047 1 2-WAY WEATHER-PAC FEMALE CONN 42 214-048 2 PACKARD WP TERMINAL FEMALE 43 157-645 2 WEATHER-PAC SEAL (2.80MM) 44 214-301 2 ACCESSORY SOCKET 45 105-1905 8 HEX BODY NUTSERT (M8X1.25) .70-3.80THK 46 153-366 12 BUTTON PLUG (BPF-1/4) 47 110-1024 1 PLUG (.625" HOLE DIAMETER)

REMARKS

USE TWO @ 122" EACH.

USE LOCTITE 242 OR EQUIVALENT

4X NOT USED IF UNIT IS EQUIPPED WITH GPS/TELEMATICS NOT USED IF UNIT IS EQUIPPED WITH GPS/TELEMATICS

FOOTNOTES:

09

ID0300472

50

FRONT LIFT OFF DOORS

8 6

7

3

8 6

10 11

9 9

4

5

5

2

3 12 1

01

ID0322323

51

FRONT LIFT OFF DOORS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

301-4237 1 ACCESS DOOR DROP-IN 301-4235 1 ACCESS DOOR (DROP-IN) 115-686 244 BULK EDGE (5/32",SOLD PER 1") 362-1621 1 SOUND INSULATION 117-954 2 SOUND INSULATION 117-953 2 SOUND INSULATION 301-3061 1 GRILLE INSERT 106-224 3 FLG SCREW (M6-1.00 X 10MM) 117-558 4 LATCH, ADJUST LEVER (LOCKING) 318-588 1 MANUAL COMPARTMENT 105-832 4 FLG LOCKNUT (1/4-NC) 105-836 4 FLG LK BOLT (1/4-NC X 1/2")

REMARKS

FLG LOCKNUTS FIT INSIDE THE MANUAL COMPARTMENT (318-588)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0322323

52

COVERS & SILENCER

MODIFICATIONS FOR SUCTION ONLY

4

5

2 2 9

13 8

3 13

9

6

6 1

7 7

11 14 2

10 12

16 15 16

06

ID0299455

53

COVERS & SILENCER

MODIFICATIONS FOR SUCTION ONLY REF PART NO. NUMBER

QTY

1 319-988 2 106-381 3 105-815 4 111-123 5 106-048 6 318-846 7 106-386 8 301-3329 9 301-3328 10 115-158 11 194-440 12 301-5270 13 106-162 14 110-853 15 157-333 16 362-1313

1 CAP MOUNT 14 FLG LK SCREW (M8-1.25 X 25MM) 2 BOLT (#10-24 UNC X 1" PAN SLT) 1 RAIN CAP (6") 2 LOCKNUT (#10-24) 2 RAIN CAP COUNTERWEIGHT 8 FLG LOCKNUT (M8-1.25) 1 CAP 2 COVER PLATE 1 PLUG (06N, SQ) 1 BLOWER SILENCER 2 COVER PLATE 8 FLG SCREW (M8-1.25 X 20MM, GD8) 1 HOLE PLUG 1 HOLE PLUG (.750") 2 HOLE PLUG

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0299455

54

COVERS

MODIFICATIONS FOR REV FLOW ONLY

2

1

2

3

4

4

5

6 7

5 6 04

7 ID0292307

55

COVERS

MODIFICATIONS FOR REV FLOW ONLY REF PART NO. NUMBER

QTY

1 301-5387 2 106-162 3 301-3085 4 106-386 5 116-1016 6 301-5216 7 106-381

1 HOOD 8 FLG SCREW (M8-1.25 X 20MM, GD8) 1 CAP 8 FLG LOCKNUT (M8-1.25) 2 TANK SEAL 2 RETAINER PLATE 8 FLG LK SCREW (M8-1.25 X 25MM)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0292307

56

INSULATION

10

7 9

5 4 6

1

8

14 7

2

11

13

3 12

8

12

04

ID0292329

57

INSULATION REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2 SOUND INSULATION 2 SOUND INSULATION 1 SOUND INSULATION 1 SOUND INSULATION 1 INSULATION 1 INSULATION 2 SOUND INSULATION 2 SOUND INSULATION 1 SOUND INSULATION 1 SOUND INSULATION 1 SOUND INSULATION 2 SOUND INSULATION 1 SOUND INSULATION 9 INSULATION STUD 1"

117-953 117-954 117-952 362-1617 362-1619 362-1618 362-1614 362-1613 362-1612 362-1611 362-1616 117-949 362-1610 107-950

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0292329

58

NOTES:

ID0134963

59

SKID COMPONENTS

60

POWER PACK SKID

5 2

2 4

15

14

3 16

9 1 17

5

17

13 10 11

04

12

10

ID0325539

61

POWER PACK SKID REF PART NO. NUMBER

1 2 3 4 5 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

301-5784 1 POWER PACK SKID 301-4364 2 MOUNT 301-4367 1 MOUNT 301-4366 1 MOUNT 106-383 10 FLG LK SCREW (M10-1.50 X 30MM) 301-6189 1 BOOM HOSE RETAINER 115-686 20 BULK EDGE (5/32",SOLD PER 1") 105-939 8 BOLT (5/8-NC X 7-1/2") GD8 105-994 8 FLG LOCKNUT (5/8-NC) 107-661 4 FLG LKNUT (M10-1.50, PRV TRQ) 270-5698 1 PAINT GUARD 105-1300 9 BULK EDGING ( 1/8", ADHESIVE, SOLD PER FT) 105-1300 8 BULK EDGING ( 1/8", ADHESIVE, SOLD PER FT) 105-1300 26 BULK EDGING ( 1/8", ADHESIVE, SOLD PER FT)

REMARKS

USED WITH FXT50 & FXT60 ONLY USED WITH FXT30 ONLY USED WITH FXT30 ONLY QTY OF 9 ON FXT30, SEE FOOTNOTE 1.

USED WITH BOOM OPTION. ROTATE 180 DEGREES FOR FXT30.

USE TWO @ 10" EA. SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3

USE TWO @ 13" EA.

NOT SHOWN:

FOOTNOTES:

1. ONLY REQUIRES 3 BOLTS ON THE FRONT OF THE FXT30 POWER PACK. 2. TORQUE TO 225 ft.-lbs (305 N-m) 3. DO NOT REUSE HARDWARE. REPLACE IF CONNECTION IS LOOSENED.

NOTE:

04

ID0325539

62

LADDER

1

5 14

9 9 11 12

3

10

4

5

7 17 16 15

13

6

2 8

06

ID0323001

63

LADDER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 TRUCK LADDER 1 TRUCK LADDER CLEVIS 2 SHLD BLT (1/2" X 1/2", 3/8-NC) 2 WASHER (1/2", HARDENED) 4 WASHER (NYLON, .515) 2 LOCKNUT (3/8-NC) 5 CARRIAGE BOLT (M10-1.50X35MM) 5 FLG LKNUT (M10-1.50, PRV TRQ) 2 SPACER 1 KNOB 1 HOOD LATCH 1 COVER 2 BOLT (1/4-NC X 2") 2 FLG LOCKNUT (1/4-NC) 1 SHLD BLT (.675"X.700",7/16-NC) 1 LOCKNUT (7/16-NC) 1 NON-SKID LADDER BRACKET

301-4443 301-4442 105-748 107-605 105-1412 105-047 106-963 107-661 301-6417 362-1160 110-564 301-6418 105-106 105-832 106-223 105-151 270-8180

DESCRIPTION

REMARKS

USE P/N 303-2481 FOR VT26 & VT26A.

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0323001

64

TIE DOWN SET

3

5

4 6 7 2 6 4

8 9

10 4 1 14 12 13

4

TO POWER PACK SKID 11 14 13

02

12

TO TRUCK FRAME

ID0322851

65

TIE DOWN SET REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

4 MOUNT 2 HOLD DOWN PLATE 4 BOLT (5/8-NC X 4-1/2") 16 FLG LOCKNUT (5/8-NC) 4 BOLT (5/8-NC X 6", GD8) 8 WASHER (5/8", HARDENED) 4 COMPRESSION SPRING 4 FLG BOLT (5/8-NC X 2-1/2") 4 SPACER 4 FLANGE BOLT (5/8-NC X 2") 1 BRAIDED GROUND STRAP 2 WASHER (3/8") 2 BOLT (3/8-NC X 1-1/4") 2 FLANGE LOCKNUT (3/8-NC)

301-4187 301-4534 105-967 105-994 106-191 105-1393 115-595 105-303 301-4275 105-337 215-2151 105-118 105-052 106-194

DESCRIPTION

REMARKS

SEE F/N 1

NOT SHOWN:

FOOTNOTES:

1. GRIND ALL PAINTED SURFACES BETWEEN BOLT AND NUT FACE. REFER TO ID0325638 FOR MORE MOUNTING REFERENCE.

NOTE:

02

ID0322851

66

FENDER & COVERS

13

15 18 22 1

5

35

6

TRUCK VAC

25

16

30

3

34

21

19

DETAIL A 19

23

4 18

32

24

2

15 37

33

28

A 35 36

20

29 26 17 31

7

6 13

14 12 11

37

3

22

12

13 9

24 8

27

10

6 19

6

18 3

15

4 5

F/N 1 MUD FLAP MOUNT

F/N 1 MUD FLAP

ID0317450

15 SKID 04

18

19

67

FENDER & COVERS TRUCK VAC REF PART NO. NUMBER

QTY

DESCRIPTION

1 301-4824 1 RIGHT FRONT COVER 2 301-4826 1 LEFT FRONT COVER 3 301-4226 2 FENDER 4 301-6002 4 MOUNT 5 106-350 2 NUT, HEX, #8-32 6 190-1921 1 TANK SKID COVERS 7 310-697 2 CYLINDER LOCK 8 301-2744 2 DOOR LOCK 9 301-4380 1 CRADLE 10 105-1428 1 LYNCH PIN (1/4 X 1-9/16) 11 183-582 1 PIN STOW LOCK 12 110-833 2 SNAPPER PIN (3/8" X 2-3/4") 13 106-194 13 FLANGE LOCKNUT (3/8-NC) 14 107-478 3 WING NUT (1/2-NC) 15 106-198 7 FLG LOCKNUT (1/2-NC, GD8) 16 106-056 2 EXT STAR WASHER (#10) 17 115-170 1 COLLAR (04NF) 18 136-043 8 SPACER 19 105-1937 8 BOLT (1/2-NC X 2-1/2", GD8) 20 115-686 28 BULK EDGE (5/32",SOLD PER 1") 21 105-826 8 FLG LK BOLT (3/8-NC X 1") 22 106-743 7 WASHER (.531", HARDENED) 23 105-183 8 SCREW (3/8-NC X 2-1/2", GD8) 24 106-255 6 WASHER (.406") 25 214-253 1 ACCESSORY SOCKET 26 110-249 2 WORM CLAMP (1/4" TO 5/8") 27 115-704 26 BULK EDGE (1/4", SOLD PER 1") 28 258-073 1 VACUUM PRESSURE GAUGE 29 115-381 128 BULK HOSE (1/4", SOLD PER 1") 30 106-349 2 SCREW (#8-32 X 3/4" PAN) 31 155-093 1 S/O COUPLER (04N-04H) 32 105-823 4 FLG LK BOLT (5/16-NC X 3/4") 33 301-4825 1 RIGHT REAR COVER 34 301-6236 2 MOUNT 35 105-841 6 CLIP NUT (5/16-NC) 36 301-4827 1 LEFT REAR COVER 37 105-130 2 BOLT (5/16-NC X 2-1/4")

REMARKS

REV FLOW PRESSURE GAUGE LOCATED ON LEFT COVER, 301-4827 USE 2 @ 9" EA.

USE 2 @ 13" EA. SEE FOOTNOTE 2 USE 166" WITH LEFT HAND TRAFFIC UNITS,

200" L.H. FX30

NOT SHOWN:

FOOTNOTES:

1. REFER TO ID0322774, REAR COVERS, FOR MUD FLAP INFO. 2. VACUUM GAUGE THIS SIDE - OPPOSITE SIDE (NOT SHOWN) REVERSE FLOW PRESSURE GAUGE. USES SAME COMPONENTS AS VACUUM GAUGE.

NOTE:

04

ID0317450

68

FENDER & COVER

35

TANDEM AXLE TRUCK VAC

5

39

36

5 7

34

3

6 4

13

22

20 17

DETAIL A 19

29 28 21 30

1

18 2

17 20

33 31

A 26

4 6 7

37

22

14 24 27 24

23 16 5

12 11

8

38

25

5

15

9

13 10

3 32 5 19 3 4

15

6

19 15 SKID

6

MUD FLAP MOUNT F/N 1

03

MUD FLAP

ID0364479

69

FENDER & COVER

TANDEM AXLE TRUCK VAC REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

QTY

DESCRIPTION

301-7545 1 RIGHT FRONT COVER 301-7543 1 LEFT FRONT COVER 301-7385 2 TANDEM FENDER 301-6002 4 MOUNT 190-1926 1 TANDEM SKID COVERS 136-043 2 SPACER 106-198 2 FLG LOCKNUT (1/2-NC, GD8) 301-2744 2 DOOR LOCK 301-4380 2 CRADLE 105-1428 1 LYNCH PIN (1/4 X 1-9/16) 183-582 1 PIN STOW LOCK 110-833 1 SNAPPER PIN (3/8" X 2-3/4") 106-194 7 FLANGE LOCKNUT (3/8-NC) 107-478 2 WING NUT (1/2-NC) 310-697 2 CYLINDER LOCK 115-170 1 COLLAR (04NF) 105-1937 4 BOLT (1/2-NC X 2-1/2", GD8) 115-686 9 BULK EDGE (5/32",SOLD PER 1") 105-826 4 FLG LK BOLT (3/8-NC X 1") 106-743 4 WASHER (.531", HARDENED) 105-183 6 SCREW (3/8-NC X 2-1/2", GD8) 106-255 3 WASHER (.406") 155-093 1 S/O COUPLER (04N-04H) 110-249 2 WORM CLAMP (1/4" TO 5/8") 115-704 26 BULK EDGE (1/4", SOLD PER 1") 258-073 1 VACUUM PRESSURE GAUGE 115-381 1 BULK HOSE (1/4", SOLD PER 1") 105-873 2 FLG LK BOLT (5/16-NC X 1") 301-6236 2 MOUNT 105-841 4 CLIP NUT (5/16-NC) 301-7546 1 RIGHT REAR COVER 301-7544 1 LEFT REAR COVER 105-130 2 BOLT (5/16-NC X 2-1/4") 106-349 2 SCREW (#8-32 X 3/4" PAN) 106-056 2 EXT STAR WASHER (#10) 106-350 2 NUT, HEX, #8-32 105-249 2 CARRIAGE BOLT(3/8-NC X 1-1/4") 105-047 2 LOCKNUT (3/8-NC) 214-301 1 ACCESSORY SOCKET

REMARKS

INCLUDES REF NO.'S 37 & 38. SEE FOOTNOTE 3 REV FLOW PRESSURE GAUGE LOCATED ON LEFT REAR COVER

USE 2 @ 9" EA.

USE 2 @ 13" EA. SEE F/N 2 FOR LH TRAFFIC USE 189" ON THE FXT50 & 60, & USE 221" ON FXT30.

NOT SHOWN:

FOOTNOTES:

1. REFER TO ID0322774, REAR COVERS, FOR MUD FLAP INFO. 2. VACUUM GAUGE THIS SIDE - OPPOSITE SIDE (NOT SHOWN) REVERSE FLOW PRESSURE GAUGE. USES SAME COMPONENTS AS VACUUM GAUGE. 3. FOR COMPLETE LISTING OF PARTS SEE "TANDEM SKID COVERS" PARTS PAGE - ID0560698

NOTE:

03

ID0364479

70

TANDEM SKID COVERS

7 10

8

14

13

11 9 6 5 4 12 1 3

2

01

ID0560698

71

TANDEM SKID COVERS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

190-1926 301-4541 301-4540 105-048 106-194 106-198 301-6228 301-6229 105-841 105-873 106-255 301-7542 301-7541 105-826 301-7385

QTY

DESCRIPTION

TANDEM SKID COVERS 1 COVER 1 COVER 4 BOLT (1/2-NC X 1-1/2") 4 FLANGE LOCKNUT (3/8-NC) 4 FLG LOCKNUT (1/2-NC, GD8) 1 LEFT FILLER PLATE 1 RIGHT FILLER PLATE 12 CLIP NUT (5/16-NC) 12 FLG LK BOLT (5/16-NC X 1") 2 WASHER (.406") 1 RIGHT GUARD 1 LEFT GUARD 4 FLG LK BOLT (3/8-NC X 1") 2 TANDEM FENDER

REMARKS

INCLUDES REF NO.'S 1-13

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0560698

72

MUD FLAPS

1

5

9 4 7 8 3

2 4

6 9

5 8

7

2 3 6

03

ID0343203

73

MUD FLAPS REF PART NO. NUMBER

QTY

1 276-742 2 136-043 3 106-198 4 105-1937 5 106-743 6 105-052 7 105-287 8 105-118 9 302-0645

2 MUD FLAP (24" X 36"") 4 SPACER 4 FLG LOCKNUT (1/2-NC, GD8) 4 BOLT (1/2-NC X 2-1/2", GD8) 4 WASHER (.531", HARDENED) 8 BOLT (3/8-NC X 1-1/4") 8 LOCKNUT (3/8 NC) 8 WASHER (3/8") 2 MUD FLAP MOUNT

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REPLACES 301-4281 & 301-4365.

NOTE:

03

ID0343203

74

NOTES:

ID0134963

75

TANK COMPONENTS

76

DOOR

TRUCK VAC/ ENDS WITH SN FXT30 AF 0000013, FXT50 HG 0000030, FXT60 EG 0000013

11

2

18

10

18

12

9

3

13

6

4

1

10

5

8

11

22

34

6

33 18 32

30

23

28

29

15

7

14

31 26

21

16 17

20 19 24 27

25

26

05

ID0323194

77

DOOR

TRUCK VAC/ ENDS WITH SN FXT30 AF 0000013, FXT50 HG 0000030, FXT60 EG 0000013 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

1 DOOR 1 RUBBER SEAL 1 3-LIGHT BAR (M15) 2 WASHER (1/4") 2 BOLT (1/4-NC X 1 1/4") 2 LOCKNUT (1/4"-NC) 2 FLG LOCKNUT (3/8-NC) 1 GROMMET (3/4", RUBBER) 1 PIN 2 WASHER (7/8") 2 COTTER PIN (1/8" X 1-1/4") 1 DEFLECTOR 1 U-BOLT (3/8-NC X 4.5") 2 GLASS BOWL 2 4" GASKET 2 SIGHTGLASS RETAINING RING 2 HAND WHEEL 10 FLANGE LOCKNUT (3/8-NC) 1 LEVER VALVE (6") 1 VALVE ADAPTER 1 GASKET 3 LED, RED (M15) 8 LOCKNUT (1/2-NC) 1 FHC ADAPTER (96-96N) 1 FHC DUST CAP (96) 2 CHAIN 2 SPLIT RING 1 LEVER VALVE - BOLT ON (4") 1 FHC PLUG (-64) 1 FHC BODY (64-64N) 8 BOLT (1/2-NC X 1-3/4") 8 FLG LK BOLT (3/8-NC X 1-1/2") 1 ELBOW 1 GASKET

301-4505 153-451 214-516 105-095 105-856 105-085 105-834 116-918 107-740 105-439 105-511 301-5318 107-898 499-542 153-696 301-2647 499-543 106-194 153-1005 301-5772 157-818 215-2155 105-065 153-479 111-096 117-476 117-480 150-3847 153-915 157-387 105-066 105-874 301-9122 362-1792

DESCRIPTION

REMARKS

SEE FOOTNOTES 1 & 3 SEE FOOTNOTE 1

SEE FOOTNOTES 1 & 2

SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. LOCTITE 277 BOLT 106-380 TO VALVE HANDLE, 105-1213.

2. COMES WITH O-RING 157-013 3. SERVICE PARTS: 105-1213 BRASS VALVE HANDLE, 106-380 FLG. LK. SCREW, 500-2503 GATE VALVE SHAFT & 500-2278 SHAFT SEAL. 4. ELBOW 302-7654 SUPERSEDES ELBOW 301-9122. IF REPLACING 301-9122 WITH 302-7654 ALSO ORDER 302-7655 @ 1X, 106-499 @ 6X, AND 106-198 @ 6X. NEW ELBOW ALLOWS FOR MOUTING OF WEAR PLATE, 302-7655.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

05

ID0323194

78

DOOR

TRUCK VAC/ BEGINS WITH SN FXT30 AF 0000014, FXT50 HG 0000031, FXT60 EG 0000014

2 34

33 32 21

3

26 4

27 28 29

31 30

36

21

19 1

35 20 22 23 22

21

5 18

7 8 6 12

9 37

24

10

25

11 13

22

14

16 17

15

16

04

ID0384788

79

DOOR

TRUCK VAC/ BEGINS WITH SN FXT30 AF 0000014, FXT50 HG 0000031, FXT60 EG 0000014 REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-1130 1 DOOR 2 153-451 1 RUBBER SEAL 3 302-5557 1 DEFLECTOR 4 107-898 1 U-BOLT (3/8-NC X 4.5") 5 153-696 2 4" GASKET 6 499-542 2 GLASS BOWL 7 301-2647 2 SIGHTGLASS RETAINING RING 8 105-834 2 FLG LOCKNUT (3/8-NC) 9 499-543 2 HAND WHEEL 10 157-818 1 GASKET 11 301-5772 1 VALVE ADAPTER 12 105-066 8 BOLT (1/2-NC X 1-3/4") 13 153-1005 1 LEVER VALVE (6") 14 153-479 1 FHC ADAPTER (96-96N) 15 111-096 1 FHC DUST CAP (96) 16 117-476 2 CHAIN 17 117-480 2 SPLIT RING 18 105-065 8 LOCKNUT (1/2-NC) 19 362-1792 1 GASKET 20 302-7654 1 ELBOW 21 106-194 10 FLANGE LOCKNUT (3/8-NC) 22 150-3847 1 LEVER VALVE - BOLT ON (4") 23 105-874 8 FLG LK BOLT (3/8-NC X 1-1/2") 24 157-387 1 FHC BODY (64-64N) 25 153-915 1 FHC PLUG (-64) 26 214-516 1 3-LIGHT BAR (M15) 27 105-095 2 WASHER (1/4") 28 105-856 2 BOLT (1/4-NC X 1 1/4") 29 215-2155 3 LED, RED (M15) 30 116-918 1 GROMMET (3/4", RUBBER) 31 105-085 2 LOCKNUT (1/4"-NC) 32 107-740 1 PIN 33 105-439 2 WASHER (7/8") 34 105-511 2 COTTER PIN (1/8" X 1-1/4") 35 302-7655 1 WEAR PLATE 36 106-499 6 FLG BOLT (1/2-NC X 1-1/2",GD8) 37 106-198 6 FLG LOCKNUT (1/2-NC, GD8)

REMARKS

FOOTNOTE 1 SEE FOOTNOTE 1 & 3

SEE FOOTNOTE 4 SEE FOOTNOTE 1 & 2

SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. LOCTITE 277 BOLT 106-380 TO VALVE HANDLE 105-1213.

2. COMES WITH O-RING 157-013.

3. SERVICE PARTS: 105-1213 BRASS VLAVE HANDLE, 106-380 FLG. LK. SCREW, 500-2503 GATE VALVE SHAFT & 500-2278 SHAFT SEAL. 4. ELBOW 302-7654 SUPERSEDES ELBOW 301-9122. IF REPLACING 301-9122 WITH 302-7654 ALSO ORDER ITEMS 35, 36 & 37. NEW ELBOW ALLOWS FOR MOUTING OF WEAR PLATE, 302-7655.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0384788

80

LIFT EYE

1

2

4

3

01

ID0400561

81

LIFT EYE REF PART NO. NUMBER

QTY

1 2 3 4

1 LIFTING EYE 2 FLG LOCKNUT (1/2-NC, GD8) 2 WASHER (.531", HARDENED) 2 BOLT (1/2-NC X 1-1/2", GD 8)

302-1180 106-198 106-743 105-1200

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

USED PER SIDE ON SPOILS TANK DOOR

NOTE:

01

ID0400561

82

3

TANK & SKID TRUCK VAC

4 5

2 6

1 20

7 27 8

9

12 11

22 24

13

24

16 10

15 18 14

12 10 23

15

22

26

16

17 10

20 21

19

25 11

10 25

12 12 11

05

ID0317451

83

TANK & SKID TRUCK VAC REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

QTY

DESCRIPTION

302-1910 1 800 GAL TANK 107-712 3 EYE BOLT 107-714 3 WING NUT (5/8-NC) 107-713 3 WASHER 107-711 3 CLEVIS PIN 105-511 1 COTTER PIN (1/8" X 1-1/4") 215-2726 1 STROBE LIGHT, AMBER (LED) 214-103 1 PC 2 PIN 12010973 WPAK 214-104 2 PACKARD MALE TERMINAL 105-065 12 LOCKNUT (1/2-NC) 105-1200 12 BOLT (1/2-NC X 1-1/2", GD 8) 106-743 24 WASHER (.531", HARDENED) 301-4220 1 TANK SKID 301-4328 2 STAY 301-4245 2 SPACER 301-4327 2 EAR 105-239 4 BOLT (5/16-NC X 4-1/2") 105-003 4 FLG LOCKNUT (5/16-NC) 177-1062 2 PIN 115-001 5 ZERK (02N) 105-502 2 COTTER PIN (3/16" X 2") 151-034 2 CYL (3.0 X 1.50 X 16.0) 125-772 2 COMPOSITION BUSHING (1.5") 309-835 2 PIN 309-836 2 PIN 125-1134 2 COMPOSITION BUSHING (1.50" X 2.25") 157-645 2 WEATHER-PAC SEAL (2.80MM)

REMARKS

FOR 500 GAL. TANK USE 302-1900

SEE FOOTNOTE 1

FOR TANDEM AXLE TRUCK, USE 301-7390

SEE FOOTNOTE 2

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING STROBE LIGHT 217-108 USE KIT 190-2630.

2. BEGINS WITH S/N: CMWFXT50CG0000033. IF REPLACING CYLINDER 151-035; REPLACE BOTH CYLINDERS WITH 151-035 AND USE BUSHINGS 125-1134 IN THE BARREL ENDS.

NOTE:

05

ID0317451

84

DOOR LIFT

ENDS WITH SN FXT30 AF 0000013, FXT50 HG 0000030, FXT60 EG 0000013

5

4 6

6 4 5 7 10 13

14 3 16 21 2

1

18 22 12

8

9 16

01

20

19

17

11

23

16 19

15

ID0401413

85

DOOR LIFT

ENDS WITH SN FXT30 AF 0000013, FXT50 HG 0000030, FXT60 EG 0000013 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 CROSS BAR 4 BOLT (1/2-NC X 1-3/4") 4 LOCKNUT (1/2-NC) 2 DOOR LOCK 2 PIN STOW LOCK 2 LYNCH PIN (1/4 X 1-9/16) 2 PULL ARM 2 LIFT ARM 2 CYL (2.0 X 1.25 X 16.0) 2 PIVOT PIN 2 BOLT (7/8-NC X 6") 2 SPACER (1.5") 1 SPACER 2 PIN (1.25" DIA X 3.91" LG) 2 PIN 6 COMPOSITION BUSHING (1.25") 3 COMPOSITION BUSHING (1.506") 2 KLIP RING (1.50") 7 KLIP RING (1.250") 3 WASHER 4 WASHER (.531", HARDENED) 2 SHIM (.135 THK) 3 KLIP RING (2.000")

301-2749 105-066 105-065 301-2744 183-582 105-1428 301-2544 301-2549 151-091 301-2780 105-482 301-3283 301-2781 178-296 301-2779 125-771 125-745 115-511 115-483 105-1637 106-743 301-5949 115-781

DESCRIPTION

REMARKS

SEE F/N 2 SEE F/N 2 TORQUE TO 375-380 FT. LBS., SEE F/N 2 SEE F/N 2 SEE F/N 2

SEE F/N 1

NOT SHOWN:

FOOTNOTES:

1. SHIM SIZES: 301-5948 (0.105"), 301-5949 (0.135"), 301-5950 (0.179"), 301-5951 (0.25"), & 301-5952 (0.375") 2. TO PROPERLY SEAL DOOR, ASSEMBLE LINKAGE WITHOUT SHIMS, CLOSE DOOR ASSEMBLY, AND EVENLY TIGHTEN BOLT 105-482 ON EACH SIDE UNTIL THE DOOR IS FIRMLY SEATED AGAINST DOOR SEAL 153-451 ALONG ENTIRE SEAL-DOOR INTERFACE. MEASURE THE DISTANCE BETWEEN SPACER 301-3283 AND PULL ARM 301-2544. FOR EACH SIDE, ADD NECESSARY SHIMS SHOWN IN FOOTNOTE ONE UNTIL GAP IS REDUCED TO .188-.25 INCH. ADD SHIMS TO BOLTED JOINT AND TORQUE BOLT 105-482 AS INDICATED WITH DOOR IN AN OPEN POSITION.

NOTE:

01

ID0401413

86

DOOR LIFT

BEGINS WITH S/N FXT30 AF 0000014, FXT50 HG 0000031, FXT60 EG 0000014

6

5

12 7

10

9

11

8 13 14 15 16 26

4 1

2

3

19 25

17 18

24

28

23

27 22

05

20

21

ID0386784

87

DOOR LIFT

BEGINS WITH S/N FXT30 AF 0000014, FXT50 HG 0000031, FXT60 EG 0000014 REF PART NO. NUMBER

QTY

DESCRIPTION

1 302-1124 2 HINGE 2 105-066 8 BOLT (1/2-NC X 1-3/4") 3 106-743 8 WASHER (.531", HARDENED) 4 105-065 8 LOCKNUT (1/2-NC) 5 301-2744 2 DOOR LOCK 6 183-582 2 PIN STOW LOCK 7 105-1428 2 LYNCH PIN (1/4 X 1-9/16) 8 301-2544 2 PULL ARM 9 105-482 2 BOLT (7/8-NC X 6") 10 301-2781 2 SPACER 11 301-3283 2 SPACER (1.5") 12 301-5949 2 SHIM (.135 THK) 13 301-2549 2 LIFT ARM 14 301-2780 2 PIVOT PIN 15 105-1637 4 WASHER 16 115-781 4 KLIP RING (2.000") 17 125-745 4 COMPOSITION BUSHING (1.506") 18 115-511 2 KLIP RING (1.50") 19 178-1007 2 PIN (1.25" DIA X 3.91" LG) 20 151-091 2 CYL (2.0 X 1.25 X 16.0) 21 154-252 2 CONNECTOR (04S-04O90) 22 150-3743 2 SWIVEL CONNECTOR (04S-06S) 23 301-2779 2 PIN 24 125-771 6 COMPOSITION BUSHING (1.25") 25 115-483 10 KLIP RING (1.250") 26 177-1073 2 HD PUSH BUTTON PIN 27 110-981 30 BULK CABLE (1/16",SOLD PER FT) 28 350-275 4 ALUMINUM SLEEVE (1/16")

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 2 TORQUE TO 375-380 FT. LBS., SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2

SEE FOOTNOTE 3 THERE ARE TWO CABLES FOR EACH OF THE 177-1073 PINS AT 30" EACH

NOT SHOWN:

FOOTNOTES:

1. SHIM SIZES: 301-5949 (.135"), 301-3280 (.188"), 301-3281 (0.25") AND 301-3282 (0.375") 2. TO PROPERLY SEAL DOOR, ASSEMBLE LINKAGE WITHOUT SHIMS, CLOSE DOOR ASSEMBLY, AND EVENLY TIGHTEN BOLT 105-482 ON EACH SIDE UNTIL THE DOOR IS FIRMLY SEATED AGAINSTDOOR SEAL 153-451 ALONG ENTIRE SEAL-DOOR INTERFACE. MEASURE THE DISTANCE BETWEEN SPACER 301-3283 AND PULL ARM 301-2544. FOR EACH SIDE, ADD NECESSARY SHIMS SHOWN IN FOOTNOTE 1 UNTIL GAP IS REDUCED. TO .188 - 0.25 INCH. ADD SHIMS TO BOLTED JOINT AND TORQUE BOLT 105-482 INDICATED WITH DOOR IN AN OPEN POSITION. 3. USE PIN 177-1073 TO LOCK LIFT ARM TO PULL ARM WHEN IN TRANSIT. USE PIN 183-582 TO INSTALL DOOR LOCKS WHEN DOOR IS RAISED. NOTE:

05

ID0386784

88

PRIMARY SHUTOFF

800 GAL & 500 GAL RIGHT HAND TRAFFIC

1 2 4

6

3 7

8

10 5

9

01

ID0331745

89

PRIMARY SHUTOFF

800 GAL & 500 GAL RIGHT HAND TRAFFIC REF PART NO. NUMBER

QTY

1 300-5622 2 153-621 3 159-552 4 115-256 5 157-863 6 110-391 7 258-054 8 301-3444 9 105-826 10 105-834

1 1 1 1 1 1 1 1 3 3

DESCRIPTION

REMARKS

PRIMARY SHUTOFF LID GASKET RUBBER SEAT (4") COLLAR (64NF) S/O COUPLER (64N-64H) WORM CLAMP (4-3/4" TO 5-5/8") FLOAT BALL (6") SHIELDED CAGE FLG LK BOLT (3/8-NC X 1") FLG LOCKNUT (3/8-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0331745

90

PRIMARY SHUTOFF 500 GAL LEFT HAND TRAFFIC

1 10 2

6 5 7 8 4

3 9

01

ID0325464

91

PRIMARY SHUTOFF 500 GAL LEFT HAND TRAFFIC REF PART NO. NUMBER

QTY

1 300-5622 2 157-862 3 157-863 4 153-621 5 159-552 6 110-391 7 258-054 8 301-3444 9 105-826 10 105-834

1 PRIMARY SHUTOFF LID 1 ELBOW (64NF45) 1 S/O COUPLER (64N-64H) 1 GASKET 1 RUBBER SEAT (4") 1 WORM CLAMP (4-3/4" TO 5-5/8") 1 FLOAT BALL (6") 1 SHIELDED CAGE 3 FLG LK BOLT (3/8-NC X 1") 3 FLG LOCKNUT (3/8-NC)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0325464

92

HEAD, UPPER 2 4

20

3

5

6

7 8 15

9 12

10

14

11 13 19 18 17

1

16

03

ID0258116

93

HEAD, UPPER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

301-3723 150-3178 105-1490 301-1303 125-772 125-771 115-511 115-483 155-153 149-136 159-931 154-342 154-220 154-255 156-067 183-879 181-974 106-471 154-365 151-045

QTY

1 1 2 1 1 1 1 1 1 1 1 1 2 5 1 1 1 1 3 1

DESCRIPTION

PIVOT HEAD ASSEMBLY ELBOW (64G-64G90) SNAP GROOVED COUPLING (64-64) S/O COUPLER (64G-64H) COMPOSITION BUSHING (1.5") COMPOSITION BUSHING (1.25") KLIP RING (1.50") KLIP RING (1.250") CONNECTOR (06S-06S) HYD LOCKOUT VALVE CONNECTOR (06S-06SF) CONNECTOR (06S-06O90) CONNECTOR (04O-06S) UNION (04O-04OFX90) CONNECTOR (06S-06O, ORF .031") TAPERED PIN (1.500" X 9.843") TAPERED INSERT (1.5") FLG SCREW (M16-2.00 X 30MM) CONNECTOR (02N-04O) CYL (2.5 X 1.25 X 8.0)

REMARKS

REPLACEMENT SEAL 500-2047 FOR 3" HOSE USE S/O COUPLER 301-1302

USE LOCTITE 242

NOT SHOWN:

157-899 HOSE (06OFX90S-11"-3000) 300-6348 SUPERSEDED BY 301-3723

FOOTNOTES:

NOTE:

03

ID0258116

94

HEAD, UPPER (OVERHEAD HOSE)

BEGINS WITH S/N CMWFX50XCG0000453, CMWFX65XVG0000007, CMWFXT65CG0000003

18 2 17 4 3 5 12 19

9

6 7

11 16

8

10 11

15 14

1 13

01

ID0401529

95

HEAD, UPPER (OVERHEAD HOSE)

BEGINS WITH S/N CMWFX50XCG0000453, CMWFX65XVG0000007, CMWFXT65CG0000003 REF PART NO. NUMBER

QTY

1 302-1862 2 125-772 3 125-771 4 115-511 5 115-483 6 155-153 7 149-136 8 159-931 9 154-342 10 154-220 11 154-255 12 156-067 13 183-879 14 181-974 15 106-471 16 154-365 17 105-1998 18 151-045 19 157-899

1 PIVOT HEAD ASSEMBLY 1 COMPOSITION BUSHING (1.5") 1 COMPOSITION BUSHING (1.25") 1 KLIP RING (1.50") 1 KLIP RING (1.250") 1 CONNECTOR (06S-06S) 1 HYD LOCKOUT VALVE 1 CONNECTOR (06S-06SF) 1 CONNECTOR (06S-06O90) 2 CONNECTOR (04O-06S) 5 UNION (04O-04OFX90) 1 CONNECTOR (06S-06O, ORF .031") 1 TAPERED PIN (1.500" X 9.843") 1 TAPERED INSERT (1.5") 1 FLG SCREW (M16-2.00 X 30MM) 3 CONNECTOR (02N-04O) 1 FHC ADAPTER (80-80NPT-F) 1 CYL (2.5 X 1.25 X 8.0) 1 HOSE (06OFX90S-11"-3000)

DESCRIPTION

REMARKS

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0401529

96

HEAD, LOWER

3

1

12

11

5

2

10 9

4 6

7

8

13

02

ID0258138

97

HEAD, LOWER REF PART NO. NUMBER

QTY

1 177-002 2 300-6340 3 105-162 4 105-047 5 301-1348 6 110-481 7 110-958 8 105-818 9 105-832 10 105-261 11 105-1526 12 156-273 13 155-0009

7 1 7 7 1 2 1 2 4 2 1 3 2

DESCRIPTION

REMARKS

SLEEVE RETAINER RING BOLT (3/8-NC X 2-1/4") LOCKNUT (3/8-NC) BRACKET HOSE CLAMP BACKUP PLATE BOLT (1/4-NC X 1-1/2") FLG LOCKNUT (1/4-NC) BOLT (1/4-NC X 1.5", SOC) CLAMP SET (17.2 MM) CONNECTOR (02N-04O90) O"RING (.187"W X 6.00"ID X 6.37"OD)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0258138

98

HEAD, LOWER (OVERHEAD HOSE)

BEGINS WITH S/N CMWFX50XCG0000453, CMWFX65XVG0000007, CMWFXT65CG0000003

6

1

2

12

4

8 14

5 13 7 11 9 3

01

10

ID0401533

99

HEAD, LOWER (OVERHEAD HOSE)

BEGINS WITH S/N CMWFX50XCG0000453, CMWFX65XVG0000007, CMWFXT65CG0000003 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 PIVOT HEAD ASSEMBLY 3 CONNECTOR (02N-04O90) 2 O"RING (.187"W X 6.00"ID X 6.37"OD) 7 SLEEVE 1 RETAINER RING 7 BOLT (3/8-NC X 2-1/4") 7 LOCKNUT (3/8-NC) 1 BRACKET 2 HOSE CLAMP 1 BACKUP PLATE 2 BOLT (1/4-NC X 1-1/2") 4 FLG LOCKNUT (1/4-NC) 2 BOLT (1/4-NC X 1.5", SOC) 1 CLAMP SET (17.2 MM)

302-1862 156-273 155-0009 177-002 300-6340 105-162 105-047 301-1348 110-481 110-958 105-818 105-832 105-261 105-1526

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0401533

100

OUTER TUBE, OVERHEAD HOSE & ELBOW DESIGN

6

1

5

4

2 8

9 10 3 7

06

ID0266015

101

OUTER TUBE, OVERHEAD HOSE & ELBOW DESIGN REF PART NO. NUMBER

QTY

1 300-6351 2 300-4110 3 105-087 4 105-202 5 105-065 6 125-760 7 110-866 8 301-2871 9 105-151 10 105-128

1 1 4 1 1 2 2 1 2 2

DESCRIPTION

OUTER TUBE ASSEMBLY LINEAR ACTUATOR BOLT (1/4-NC X 7/8", SOC) BOLT (1/2-NC X 7-1/2" GR. 5) LOCKNUT (1/2-NC) COMPOSITION BUSHING (1.5) CLAMP SET (1/2") GUARD LOCKNUT (7/16-NC) BOLT (7/16-NC X 1-1/4")

REMARKS

USE ON 302-1862, 300-6348 & 301-3723 STYLE BOOM HEAD SEE NOT SHOWN FOR SERVICE PART USE LOCTITE 242

NOT SHOWN:

500-2155

ELECTRIC MOTOR, LINEAR ACTUATOR

FOOTNOTES:

NOTE:

06

ID0266015

102

INNER TUBE

2

4

1 5

3

7 8

06

6

ID0184604

103

INNER TUBE REF PART NO. NUMBER

1 2 3 4 5 6 7 8

300-4130 300-4110 105-065 105-082 105-242 105-047 300-4183 105-118

QTY

1 1 1 1 3 3 3 6

DESCRIPTION

INNER TUBE ASSEMBLY LINEAR ACTUATOR LOCKNUT (1/2-NC) BOLT (1/2-NC X 2-1/2") BOLT (3/8-NC X 6-1/2") LOCKNUT (3/8-NC) 4" V-ROLLER WASHER (3/8")

REMARKS

SEE NOT SHOWN FOR SERVICE PART

NOT SHOWN:

500-2155

ELECTRIC MOTOR, LINEAR ACTUATOR

FOOTNOTES:

NOTE:

06

ID0184604

104

BOOM SADDLE MOUNT 800 GAL.

F/N 1

1 10 8

11 14

9 16

5

F/N 4

4

15 18

17

12

20

6

13 2

21

19

20

7

3

19

19

22

F/N 2 24

F/N 3 23

20 21 25

18

F/N 5

03

ID0319935

105

BOOM SADDLE MOUNT 800 GAL.

REF PART NO. NUMBER

QTY

DESCRIPTION

1 301-4410 1 BOOM SADDLE TOP 2 301-4413 1 BOOM SADDLE BOTTOM 3 300-4344 1 LATCH 4 115-584 1 TORSION SPRING 5 300-4345 1 BUSHING 6 105-884 1 WASHER (1/2") 7 105-082 1 BOLT (1/2-NC X 2-1/2") 8 105-044 1 JAM NUT (1/2-NC) 9 300-4347 1 THREADED PIN 10 105-833 1 FLG LOCKNUT (1/2-NC) 11 106-198 1 FLG LOCKNUT (1/2-NC, GD8) 12 177-002 2 SLEEVE 13 105-856 2 BOLT (1/4-NC X 1 1/4") 14 105-085 2 LOCKNUT (1/4"-NC) 15 105-874 4 FLG LK BOLT (3/8-NC X 1-1/2") 16 105-089 2 LOCKNUT (5/16-NC) 17 105-094 2 BOLT (5/16-NC X 1") 18 106-194 9 FLANGE LOCKNUT (3/8-NC) 19 105-826 5 FLG LK BOLT (3/8-NC X 1") 20 106-078 4 NUT (M8-1.25) 21 107-570 2 EYE BOLT (M8-1.25 X 20MM) 22 110-690 1 WIRE ROPE CLIP (1/8") 23 118-251 112 BLK COATED CBL (1/8",SOLD/ 1") 24 301-6226 1 LATCH ARM 25 110-020 1 OVAL SLEEVE (5/32")

REMARKS

SEE F/N 1 SEE F/N 2 SEE F/N 4

SEE F/N 3 SEE F/N 3 USED WITH RIGHT HAND TRAFFIC ONLY

NOT SHOWN:

FOOTNOTES:

1. REF #1, BOOM SADDLE TOP, FITS ON LEFT & RIGHT SIDE BOOM SADDLE BOTTOMS. NOTE THE BASE FITS FLUSH WITH OUTSIDE EDGE ON EACH SIDE. 2. LEFT HAND BOOM SADDLE BOTTOM IS P/N 301-4450. NOTE THE BASE FITS FLUSH WITH OUTSIDE EDGE OF BOOM SADDLE TOP, 301-4410.

3. THESE PARTS MOUNT TO THE TANKS GREASE HOSE MOUNT & THE BOOM SADDLE BOTTOM 4. MOUNT THIS END OF P/N 118-251 HERE FOR LEFT HAND TRAFFIC UNITS 5. FORM 3" LOOP FOR PULLING FROM THIS END.

NOTE:

03

ID0319935

106

BOOM SADDLE MOUNT 500 GAL TRUCK VAC

2

1

25

9

10 11

8 23 16 3 5

20

4

12 F/N 2 13

22

6 15

24

7 4

5

14

20 20

20 19

19 18

F/N 1 17 21 F/N 3

04

ID0320663

107

BOOM SADDLE MOUNT 500 GAL TRUCK VAC REF PART NO. NUMBER

QTY

DESCRIPTION

1 301-5081 1 BOOM SADDLE 2 301-5082 1 BOOM BRACE 3 301-6429 1 BOOM SUPPORT 4 105-826 7 FLG LK BOLT (3/8-NC X 1") 5 106-194 9 FLANGE LOCKNUT (3/8-NC) 6 177-002 2 SLEEVE 7 105-856 2 BOLT (1/4-NC X 1 1/4") 8 105-085 2 LOCKNUT (1/4"-NC) 9 105-833 1 FLG LOCKNUT (1/2-NC) 10 105-044 1 JAM NUT (1/2-NC) 11 300-4347 1 THREADED PIN 12 300-4344 1 LATCH 13 115-584 1 TORSION SPRING 14 105-082 1 BOLT (1/2-NC X 2-1/2") 15 105-884 1 WASHER (1/2") 16 300-4345 1 BUSHING 17 118-251 150 BLK COATED CBL (1/8",SOLD/ 1") 18 110-690 1 WIRE ROPE CLIP (1/8") 19 107-570 2 EYE BOLT (M8-1.25 X 20MM) 20 106-078 4 NUT (M8-1.25) 21 110-020 1 OVAL SLEEVE (5/32") 22 105-094 2 BOLT (5/16-NC X 1") 23 105-089 1 LOCKNUT (5/16-NC) 24 301-6226 1 LATCH ARM 25 106-198 1 FLG LOCKNUT (1/2-NC, GD8)

REMARKS

SEE F/N 2 SEE F/N 1 SEE F/N 1

USED WITH RIGHT HAND TRAFFIC ONLY

NOT SHOWN:

FOOTNOTES:

1. THESE PARTS MOUNT TO THE TANKS GREASE HOSE MOUNT & THE BOOM SADDLE 2. MOUNT THIS END OF P/N 118-251 HERE FOR LEFT HAND TRAFFIC UNITS 3. FORM 3" LOOP FOR PULLING FROM THIS END.

NOTE:

04

ID0320663

108

HOSE & COUPLER 3

2 1

3

4

5 6 01

ID0329724

109

HOSE & COUPLER REF PART NO. NUMBER

1 2 3 4 5 6

QTY

DESCRIPTION

REMARKS

120-138 186 SUCTION HOSE (4", SOLD PER IN) 301-1303 1 S/O COUPLER (64G-64H) 318-384 2 T-BOLT CLAMP (4") 157-290 1 FHC BODY (64-64H) 153-915 1 FHC PLUG (-64) 110-239 1 LANYARD CABLE (13.5")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0329724

110

HOSE, COUPLER & MOUNT (OVERHEAD HOSE)

BEGINS WITH S/N CMWFX50XCG0000453, CMWFX65XVG0000007, CMWFXT65CG0000003

5

11 6 3 4

9 1

4 10 2

6 12 8 7

02

ID0401591

111

HOSE, COUPLER & MOUNT (OVERHEAD HOSE)

BEGINS WITH S/N CMWFX50XCG0000453, CMWFX65XVG0000007, CMWFXT65CG0000003 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

150-2601 53 SUCTION HOSE (5" AR, SOLD PER IN) 105-1997 1 FHC BODY (80-80H) 150-4884 1 REDUCER (5"OD X 4"OD) TUBE 105-1511 2 T-BOLT CLAMP (5.44-5.75) 120-138 152 SUCTION HOSE (4", SOLD PER IN) 318-384 2 T-BOLT CLAMP (4") 153-915 1 FHC PLUG (-64) 110-239 1 LANYARD CABLE (13.5") 302-1863 1 HOSE MOUNT 106-248 6 SCREW (M10-1.50 X 150MM) 105-894 6 LOCKNUT(M10-1.50,PRV TRQ,10.9) 157-290 1 FHC BODY (64-64H)

REMARKS

USE CAM LOCK GASKET 500-3270

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0401591

112

GREASE HOSES 8 7

F 6 5

E 9 4

1

D

2

3 13 C

14

10

B 13 15

12

13

A 11

A 7

8 9 10 11 12

F E D C B A

DETAIL A 01

ID0325930

113

GREASE HOSES REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 BRACKET 1 CLAMP SET (17.2 MM) 2 FLG LOCKNUT (1/4-NC) 2 BOLT (1/4-NC X 1.5", SOC) 3 CONNECTOR (02N-04O) 3 UNION (04O-04OFX90) 1 HOSE (02NP-04OFX-147"-3000-GREASE) 1 HOSE (02NP-04OFX-140"-3000-GREASE) 1 HOSE (02NP-04OFX-140"-3000-GREASE) 1 HOSE (02NP-04OFX-104"-3000-GREASE) 1 HOSE (02NP-04OFX-97"-3000-GREASE) 1 HOSE (02NP-04OFX-97"-3000-GREASE) 3 CONNECTOR (02N-04O90) 1 ABRASION SLEEVE (1.00" X 130"") 1 ABRASION SLEEVE (1.00" X 90")

301-1348 105-1526 105-832 105-261 154-365 154-255 150-3924 150-3923 150-3923 150-3922 150-3921 150-3921 156-273 117-399 117-209

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0325930

114

NOTES:

ID0134963

115

FILTER COMPONENTS

116

FILTER

ENDS WITH S/N: CMWFXT50

13 11

14 1

11 9

11

15 10 12

12 11

6

2

4 3

5 6

5 7 8

02

ID0361591

117

FILTER

ENDS WITH S/N: CMWFXT50 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

QTY

DESCRIPTION

REMARKS

301-5130 1 FILTER CANISTER 320-790 1 FILTER CANISTER LID 195-1200 1 VAC FILTER 116-421 57 BULK EDGE (1/8", SOLD PER 1') 107-652 2 NYLON WASHER 105-884 2 WASHER (1/2") 302-0724 1 WINGNUT COUPLER 107-653 1 OVER SIZE WINGNUT 117-525 1 MUD FLAP 313-486 1 PLATE 106-194 10 FLANGE LOCKNUT (3/8-NC) 105-826 6 FLG LK BOLT (3/8-NC X 1") 105-883 4 FLG LK BOLT (3/8-NC X 2") 301-5049 2 BAND 301-5048 2 MOUNTING BAND

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0361591

118

FILTER

9 8 3

1 4 8

3 6 11

7 10

13 14

2

15 5

11 10 12

02

11

ID0335982

119

FILTER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

QTY

DESCRIPTION

REMARKS

320-790 1 FILTER CANISTER LID 195-1200 1 VAC FILTER 107-652 2 NYLON WASHER 302-0724 1 WINGNUT COUPLER 116-421 57 BULK EDGE (1/8", SOLD PER 1') 117-525 1 MUD FLAP 313-486 1 PLATE 105-884 2 WASHER (1/2") 107-653 1 OVER SIZE WINGNUT 105-826 6 FLG LK BOLT (3/8-NC X 1") 106-194 10 FLANGE LOCKNUT (3/8-NC) 301-5048 2 MOUNTING BAND 301-6493 1 FILTER CANISTER 301-5049 2 BAND 105-883 4 FLG LK BOLT (3/8-NC X 2")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0335982

120

FILTER PLUMBING

FXT50 T4i RH TRAFFIC ENDS WITH S/N: CMWFXT50

USE ON SUC ONLY W/SADDLE TANKS

9

TO CANISTER OR CYCLONE

6 7

5 17 7

4 6

7 15

12

3 8

7

7 7

2

8

7 11 7 7

USED ON REV FLOW WITH SADDLE TANKS TO CANISTER OR CYCLONE USED ON REV FLOW ONLY 02

7

1

8

10

7 16 7

5

7 6 7

14

6

13

7

7 5 USE ON SUC ONLY W/200 GAL WATER TO CANISTER OR CYCLONE ID0325500

121

FILTER PLUMBING

FXT50 T4i RH TRAFFIC ENDS WITH S/N: CMWFXT50 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

301-5931 2 FILTER MOUNT 105-826 4 FLG LK BOLT (3/8-NC X 1") 106-194 4 FLANGE LOCKNUT (3/8-NC) 153-953 1 CLOSE NIPPLE (64N) 157-861 3 -64 90 DEG ELBOW 157-863 4 S/O COUPLER (64N-64H) 318-384 20 T-BOLT CLAMP (4") 150-3861 3 TUBE (4") 157-862 1 ELBOW (64NF45) 150-3675 19 BULK HOSE, HIGH TEMP (4", SOLD PER INCH) 150-3675 33 BULK HOSE, HIGH TEMP (4", SOLD PER INCH) 120-138 1 SUCTION HOSE (4", SOLD PER IN) 120-138 16 SUCTION HOSE (4", SOLD PER IN) 120-138 1 SUCTION HOSE (4", SOLD PER IN) 120-138 9 SUCTION HOSE (4", SOLD PER IN) 120-138 9 SUCTION HOSE (4", SOLD PER IN) 120-138 1 SUCTION HOSE (4", SOLD PER IN)

REMARKS

QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0325500

122

FILTER PLUMBING

FXT50 T4i RH TRAFFIC BEGINS WITH S/N: CMWFXT50

USE ON SUC ONLY W/SADDLE TANKS

4

TO CANISTER OR CYCLONE

7 17 7 18 7

7

8

7

8 7 12

7 16 7 8

7

3 7

7

5

15

7 1 7

11 7 7

2 7 6

8

10

7

7 9 7

7

USED ON REV FLOW WITH SADDLE TANKS

7 USED ON REV FLOW ONLY USE ON SUC ONLY W/200 GAL WATER

01

7

7 13

TO CANISTER OR CYCLONE

8

8

7

14 TO CANISTER OR CYCLONE ID0361650

123

FILTER PLUMBING

FXT50 T4i RH TRAFFIC BEGINS WITH S/N: CMWFXT50 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

301-5931 2 FILTER MOUNT 105-826 4 FLG LK BOLT (3/8-NC X 1") 106-194 4 FLANGE LOCKNUT (3/8-NC) 150-3531 1 TUBE (4") 120-138 4 SUCTION HOSE (4", SOLD PER IN) 120-138 4 SUCTION HOSE (4", SOLD PER IN) 318-384 24 T-BOLT CLAMP (4") 150-3861 6 TUBE (4") 120-138 4 SUCTION HOSE (4", SOLD PER IN) 150-3675 1 BULK HOSE, HIGH TEMP (4", SOLD PER INCH) 150-3675 33 BULK HOSE, HIGH TEMP (4", SOLD PER INCH) 120-138 1 SUCTION HOSE (4", SOLD PER IN) 120-138 16 SUCTION HOSE (4", SOLD PER IN) 120-138 1 SUCTION HOSE (4", SOLD PER IN) 120-138 9 SUCTION HOSE (4", SOLD PER IN) 120-138 10 SUCTION HOSE (4", SOLD PER IN) 120-138 1 SUCTION HOSE (4", SOLD PER IN) 120-138 4 SUCTION HOSE (4", SOLD PER IN)

REMARKS

QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION

QTY VARIES DEPENDING ON CONFIGURATION

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0361650

124

FILTER PLUMBING

FXT50 T4i LH TRAFFIC ENDS WITH S/N: CMWFXT50

5

4

6 7 19

7 18 7

7

TO CANISTER OR CYCLONE

8 1

8

2

3 7 9 7 10 7 8

7

17 7 USED WITH REV FLOW

7

78 11

7

7 8

6

TO CANISTER 7 OR CYCLONE

13

14 7

7 12 USED WITH REV FLOW

7

5

7 8 7 15

7

8

7 16 7

6

5

USED WITH SUCTION ONLY

USED WITH SADDLE TANKS 02

ID0325934

125

FILTER PLUMBING

FXT50 T4i LH TRAFFIC ENDS WITH S/N: CMWFXT50 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

301-5931 2 FILTER MOUNT 105-826 4 FLG LK BOLT (3/8-NC X 1") 106-194 4 FLANGE LOCKNUT (3/8-NC) 153-953 1 CLOSE NIPPLE (64N) 157-861 3 -64 90 DEG ELBOW 157-863 3 S/O COUPLER (64N-64H) 318-384 22 T-BOLT CLAMP (4") 150-3861 7 TUBE (4") 120-138 1 SUCTION HOSE (4", SOLD PER IN) 120-138 33 SUCTION HOSE (4", SOLD PER IN) 150-3675 63 BULK HOSE, HIGH TEMP (4", SOLD PER INCH) 150-3675 5 BULK HOSE, HIGH TEMP (4", SOLD PER INCH) 150-3675 8 BULK HOSE, HIGH TEMP (4", SOLD PER INCH) 120-138 1 SUCTION HOSE (4", SOLD PER IN) 120-138 10 SUCTION HOSE (4", SOLD PER IN) 120-138 8 SUCTION HOSE (4", SOLD PER IN) 120-138 16 SUCTION HOSE (4", SOLD PER IN) 120-138 9 SUCTION HOSE (4", SOLD PER IN) 120-138 9 SUCTION HOSE (4", SOLD PER IN)

REMARKS

QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION

QTY VARIES DEPENDING ON CONFIGURATION

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0325934

126

FILTER PLUMBING

FXT50 T4i LH TRAFFIC BEGINS WITH S/N: CMWFXT50

7

8

5 7

7 18 7

8 79 7 7 10 7 8

7

3

19

1 7 8 7

11

7 7

13

7

7 17

USED WITH REV FLOW

8

8

7

2

7

7

4 7 8

7

7 12 USED WITH REV FLOW

7

USED WITH SADDLE TANKS TO CANISTER OR CYCLONE

14

TO CANISTER OR CYCLONE

6

7

7

15

7 8

8

7

7 16 7

8

USED WITH SUCTION ONLY 01

ID0361784

127

FILTER PLUMBING

FXT50 T4i LH TRAFFIC BEGINS WITH S/N: CMWFXT50 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

301-5931 2 FILTER MOUNT 105-826 4 FLG LK BOLT (3/8-NC X 1") 106-194 4 FLANGE LOCKNUT (3/8-NC) 120-138 4 SUCTION HOSE (4", SOLD PER IN) 120-138 4 SUCTION HOSE (4", SOLD PER IN) 120-138 4 SUCTION HOSE (4", SOLD PER IN) 318-384 28 T-BOLT CLAMP (4") 150-3861 10 TUBE (4") 120-138 1 SUCTION HOSE (4", SOLD PER IN) 120-138 33 SUCTION HOSE (4", SOLD PER IN) 150-3675 1 BULK HOSE, HIGH TEMP (4", SOLD PER INCH) 150-3675 5 BULK HOSE, HIGH TEMP (4", SOLD PER INCH) 150-3675 8 BULK HOSE, HIGH TEMP (4", SOLD PER INCH) 120-138 1 SUCTION HOSE (4", SOLD PER IN) 120-138 10 SUCTION HOSE (4", SOLD PER IN) 120-138 8 SUCTION HOSE (4", SOLD PER IN) 120-138 17 SUCTION HOSE (4", SOLD PER IN) 120-138 10 SUCTION HOSE (4", SOLD PER IN) 120-138 9 SUCTION HOSE (4", SOLD PER IN)

REMARKS

QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION QTY VARIES DEPENDING ON CONFIGURATION

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0361784

128

CYCLONIC SEPARATOR

25 26

24

TO SHUTOFF

23 21 22

14 21

15 1

16 17 12

11

10 9 8

7

2

6 3

13 5

18 19

4 20

01

ID0325662

129

CYCLONIC SEPARATOR REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1 CYCLONE 4 FLG LK BOLT (3/8-NC X 1") 4 FLANGE LOCKNUT (3/8-NC) 1 HINGED TANK LID 1 PLUG (16N, SQ) 4 WING NUT (5/8-NC) 4 WASHER 4 EYE BOLT 4 SCREW (M14-2.00 X 60MM, 10.9) 4 LOCKNUT (M14-2.0,PRV TRQ.10.9) 1 SPOILS RAKE 1 SCREW (M16-2.00 X 150MM) 1 LOCKNUT (M16-2.0,PRV TRQ,10.9) 1 HAND WHEEL 1 SIGHTGLASS RETAINING RING 1 GLASS BOWL 1 4" GASKET 1 STREET ELBOW (12N-12NF45) 1 ALL THREAD (12N) SCH 80 1 SHUT-OFF (12NF-12NF) 3 T-BOLT CLAMP (4") 1 SUCTION HOSE (4", SOLD PER IN) 1 CYCLONE GASKET 6 FLG LOCKNUT (1/2-NC) 1 HORIZONTAL CYCLONE LID 1 VERTICAL CYCLONE LID

301-5316 105-826 106-194 320-791 115-110 107-714 107-713 107-712 107-318 107-319 301-0405 106-740 106-545 499-543 301-2647 499-542 153-696 149-513 115-163 120-073 318-384 120-138 362-1503 105-833 301-4658 301-4659

DESCRIPTION

REMARKS

QTY VARIES DEPENDING ON CONFIGURATION

USE WITH 500 GAL SPOILS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0325662

130

CANISTER

1 9

10

13 14 11 12 15

8

7

3

6

2

5 4

02

ID0313705

131

CANISTER REF PART NO. NUMBER

QTY

1 301-8140 2 320-791 3 115-110 4 120-073 5 115-163 6 149-513 7 106-194 8 105-826 9 107-319 10 107-712 11 107-318 12 106-545 13 106-740 14 107-713 15 107-714

1 CANISTER 1 HINGED TANK LID 1 PLUG (16N, SQ) 1 SHUT-OFF (12NF-12NF) 1 ALL THREAD (12N) SCH 80 1 STREET ELBOW (12N-12NF45) 4 FLANGE LOCKNUT (3/8-NC) 4 FLG LK BOLT (3/8-NC X 1") 4 LOCKNUT (M14-2.0,PRV TRQ.10.9) 4 EYE BOLT 4 SCREW (M14-2.00 X 60MM, 10.9) 1 LOCKNUT (M16-2.0,PRV TRQ,10.9) 1 SCREW (M16-2.00 X 150MM) 4 WASHER 4 WING NUT (5/8-NC)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0313705

132

EXPANSION CANISTER PLUMBING TO SHUTOFF 7 USED W/SADDLE TANKS ONLY TO FILTER OR POWER PACK

5 4 6

SEE F/N 1 4

5

4

4 5

6

1 USED W/SADDLE TANKS ONLY

1 2 USED W/SADDLE TANKS ON SINGLE AXLE TRUCKS.

3

02

ID0323089

133

EXPANSION CANISTER PLUMBING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

2 EXP. CANISTER MOUNT 4 FLG LK BOLT (3/8-NC X 1") 4 FLANGE LOCKNUT (3/8-NC) 6 T-BOLT CLAMP (4") 3 SUCTION HOSE (4", SOLD PER IN) 2 TUBE (4") 1 TUBE (4")

301-6126 105-826 106-194 318-384 120-138 150-3861 150-3531

DESCRIPTION

REMARKS

USED AS REQUIRED

NOT SHOWN:

FOOTNOTES:

1. ON RIGHT HAND TRAFFIC UNITS WITH 200 GAL WATER AND REV FLOW, USE HIGH TEMP HOSE, 150-3675, TO PLUMB FROM POWER PACK TO CANISTER.

NOTE:

02

ID0323089

134

HOSE ROUTING - SADDLE TANKS

3 1 3 1 2

01

ID0323126

135

HOSE ROUTING - SADDLE TANKS REF PART NO. NUMBER

QTY

1 2 3

2 HOSE MOUNT 4 FLG LK SCREW (M8-1.25 X 16MM) 2 SPRING BUCKLE STRAP .75" WIDE

301-5821 106-380 105-1291

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. PARTS CAN BE MIRRORED FOR OPPOSING SIDE.

01

ID0323126

136

HOSE ROUTING - SADDLE TANKS TANDEM AXLE TRUCK VAC

4

1

01

2

3

ID0364708

137

HOSE ROUTING - SADDLE TANKS TANDEM AXLE TRUCK VAC REF PART NO. NUMBER

QTY

1 2 3 4

4 HOSE MOUNT 7 FLG LK SCREW (M8-1.25 X 16MM) 4 SPRING BUCKLE STRAP .75" WIDE 1 WASHER (5/16")

301-5821 106-380 105-1291 108-156

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. PARTS CAN BE MIRRORED FOR OPPOSING SIDE

01

ID0364708

138

NOTES:

ID0134963

139

FLUID COMPONENTS

140

ANTIFREEZE TANK TRUCK VAC

1

5

5 3 4

6

6

7 2 10

02

9

8

ID0314975

141

ANTIFREEZE TANK TRUCK VAC REF PART NO. NUMBER

QTY

1 364-325 2 514-161 3 301-5820 4 310-301 5 105-826 6 106-194 7 153-883 8 153-197 9 115-163 10 120-073

1 ANTIFREEZE TANK (3 GAL) 1 S/O COUPLER (12N-12H) 1 ANTIFREEZE TANK MOUNT 1 HOLDER 5 FLG LK BOLT (3/8-NC X 1") 5 FLANGE LOCKNUT (3/8-NC) 1 BK CONNECTOR (12NF, POLY) 1 STREET ELBOW (12N-12NF90) 1 ALL THREAD (12N) SCH 80 1 SHUT-OFF (12NF-12NF)

DESCRIPTION

REMARKS

INCLUDES TANK CAP, 110-707. SEE F/N 1.

NOT SHOWN:

FOOTNOTES:

1. 190-053 IS THE POLY-PATCH TANK REPAIR KIT.

NOTE:

NOTE THAT ALL THE PARTS CAN BE MIRRORED AROUND AND BE USED FOR THE OPPOSING SIDE.

02

ID0314975

142

HOSE REEL TRUCK VAC

1 2 3 13 11 10 12

4

9 6

8

5

7

14

16

04

15

ID0315018

143

HOSE REEL TRUCK VAC REF PART NO. NUMBER

QTY

1 153-098 2 153-461 3 153-460 4 150-3217 5 514-230 6 105-185 7 105-095 8 110-259 9 105-826 10 106-048 11 105-1546 12 301-1576 13 106-445 14 106-194 15 117-203 16 515-503

1 SPRAY HOSE (3000) 1 QDC BODY (3/8") 1 QDC ADAPTER (06-06N) 1 HOSE REEL 1 CONNECTOR (06N-06O90) 1 BOLT (#10-24 X 1/2", RD SLT) 1 WASHER (1/4") 1 BOLT-ON CLAMP (.625") 4 FLG LK BOLT (3/8-NC X 1") 1 LOCKNUT (#10-24) 1 SPRING HINGE 1 ARM 4 POP RIVET (1/8" X 3/8"" STEEL) 4 FLANGE LOCKNUT (3/8-NC) 1 ABRASION SLEEVE (1.00" X 143") 1 HOSE (06OFX-144"-3000)

DESCRIPTION

REMARKS

USE 117-420 FOR LH TRAFFIC, SEE F/N 1 USE 155-481 FOR LH TRAFFIC, SEE F/N 1

NOT SHOWN:

FOOTNOTES:

1. TANDEM AXLE USES 154-656 & 117-836 FOR RH TRAFFIC, OR 515-750 & 117-960 FOR LH TRAFFIC.

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS. 2. NOTE THAT ALL PARTS CAN BE MIRRORED AROUND AND BE USED FOR THE OPPOSING SIDE.

04

ID0315018

144

WATER PLUMBING-200 GAL TRUCK VAC RIGHT HAND TRAFFIC

2 4 5 1

8 33 32

6 3

7

9

6

26

28 29 29

30 28 10 31 18 15

29 14 27 26 25 24 23 22 10 21 11

17 18 19 20 21 9

16 21

13 9

21 TO POWER PACK

04

10 12

TO ANTIFREEZE TANK

ID0325916

145

WATER PLUMBING-200 GAL TRUCK VAC RIGHT HAND TRAFFIC REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

QTY

DESCRIPTION

362-1784 1 200 GALLON WATER TANK 362-1785 1 TANK BAND 301-6009 1 TANK MOUNT 105-156 4 BOLT (3/8-NC X 1-1/2") 106-255 4 WASHER (.406") 106-194 8 FLANGE LOCKNUT (3/8-NC) 115-686 19 BULK EDGE (5/32",SOLD PER 1") 105-022 4 BOLT (3/8-NC X 4") 105-823 9 FLG LK BOLT (5/16-NC X 3/4") 105-841 9 CLIP NUT (5/16-NC) 115-374 56 BULK HOSE (3/4", SOLD PER FT) 301-6012 1 RIGHT COVER 301-6011 1 RIGHT HOSE COVER 301-6013 1 BH MOUNT 157-490 1 BK CONNECTOR (16NF POLY) 514-215 1 S/O COUPLER (16N-16H90) 116-094 23 BULK HOSE (1", SOLD PER 1") 110-353 2 WORM CLAMP (3/4" TO 1-1/2") 105-1027 1 S/O COUPLER (-12OFX-12H) 115-374 90 BULK HOSE (3/4", SOLD PER 1") 110-026 4 WORM CLAMP (1/2" TO 1-1/4") 159-731 1 S/O COUPLER (12OFX-12H90) 514-002 1 BK RUN TEE (12O) 150-1382 1 CONNECTER (12ORSF-12N) 115-151 1 REDUCER (16N-12NF) 514-318 2 SHUT-OFF (16NF-16NF) 115-440 1 STREET ELBOW (16N-16NF90) 514-033 2 TEE (16NF) 115-1016 3 ALL THREAD (16N) 115-110 1 PLUG (16N, SQ) 514-311 1 S/O COUPLER (16N-16H) 301-4754 2 SPACER 301-4755 2 CLAMP PLATE

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. WHEN USING HEATER, 115-110 PLUG IS REPLACED BY 115-276 REDUCER & 213-069 TEMP SWITCH.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

04

ID0325916

146

WATER PLUMBING - 200 GAL TRUCK VAC LEFT HAND TRAFFIC

2 4 5

1

8

6

33 32

3

7

9

6

TO ANTIFREEZE TANK

21

20

15 21

10 11 21 TO POWER PACK

14 10 23

12

16 17 24 29

22 21

10

04

18

19

25 26 9

27 26

13 9 18 31 28 30

29 29 28 ID0320436

147

WATER PLUMBING - 200 GAL TRUCK VAC LEFT HAND TRAFFIC REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

QTY

DESCRIPTION

362-1784 1 200 GALLON WATER TANK 362-1785 1 TANK BAND 301-6009 1 TANK MOUNT 105-156 4 BOLT (3/8-NC X 1-1/2") 106-255 4 WASHER (.406") 106-194 8 FLANGE LOCKNUT (3/8-NC) 115-686 19 BULK EDGE (5/32",SOLD PER 1") 105-022 4 BOLT (3/8-NC X 4") 105-823 9 FLG LK BOLT (5/16-NC X 3/4") 105-841 9 CLIP NUT (5/16-NC) 115-374 90 BULK HOSE (3/4", SOLD PER FT) 301-6016 1 LEFT COVER 301-6015 1 LEFT HOSE COVER 301-6013 1 BH MOUNT 157-490 1 BK CONNECTOR (16NF POLY) 514-215 1 S/O COUPLER (16N-16H90) 116-094 23 BULK HOSE (1", SOLD PER 1") 110-353 2 WORM CLAMP (3/4" TO 1-1/2") 105-1027 1 S/O COUPLER (-12OFX-12H) 115-374 90 BULK HOSE (3/4", SOLD PER 1") 110-026 4 WORM CLAMP (1/2" TO 1-1/4") 159-731 1 S/O COUPLER (12OFX-12H90) 514-002 1 BK RUN TEE (12O) 150-1382 1 CONNECTER (12ORSF-12N) 115-151 1 REDUCER (16N-12NF) 514-318 2 SHUT-OFF (16NF-16NF) 115-440 1 STREET ELBOW (16N-16NF90) 514-033 2 TEE (16NF) 115-1016 3 ALL THREAD (16N) 115-110 1 PLUG (16N, SQ) 514-311 1 S/O COUPLER (16N-16H) 301-4754 2 SPACER 301-4755 2 CLAMP PLATE

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. WHEN USING HEATER, 115-110 PLUG IS REPLACED BY 115-276 REDUCER & 213-069 TEMP SWITCH.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0320436

148

WATER PLUMBING - SADDLE TANKS TRUCK VAC RIGHT HAND TRAFFIC

1

2

3

7

1

4

22

16 9

34

33

22

11

14

12 15 12

5

28

26 11

7

11

26 12 13 25 11 18 20 21 19 23 24 15 30 31

12 15

8 12

17

10

14

TO POWER PACK

29

6

TO ANTIFREEZE TANK 29 32 31 30 29 32 29

27

35 03

ID0323006

149

WATER PLUMBING - SADDLE TANKS TRUCK VAC RIGHT HAND TRAFFIC REF PART NO. NUMBER

QTY

1 362-1727 2 301-5797 3 105-183 4 106-255 5 106-194 6 105-873 7 157-492 8 301-6191 9 106-987 10 106-541 11 110-134 12 515-680 13 116-505 14 514-308 15 154-484 16 500-2398 17 105-095 18 115-290 19 150-1924 20 120-073 21 115-163 22 106-385 23 115-218 24 115-152 25 116-505 26 514-221 27 301-6003 28 150-3950 29 110-026 30 115-374 31 514-161 32 149-513 33 105-841 34 115-686 35 301-6004

2 200 GALLON TANK (POLYETHYLENE) 4 TIE DOWN 16 SCREW (3/8-NC X 2-1/2", GD8) 16 WASHER (.406") 8 FLANGE LOCKNUT (3/8-NC) 6 FLG LK BOLT (5/16-NC X 1") 2 BK CONNECTOR (32NF POLY) 2 DECAL PLATE 4 FLG LK SCREW (M6-1.00 X 16MM) 8 FLG SCREW (M6-1.00 X 20MM) 4 WORM CLAMP (2.062" TO 2.750") 5 NIPPLE (32N-2") 14 BULK HOSE (2", SOLD PER FT) 2 SHUT-OFF (32NF-32NF) 3 TEE (32NF-32NF-32NF) 2 VENTED CAP (7") 8 WASHER (1/4") 1 REDUCER (32N-12NF) 1 NIPPLE (12N-4") 1 SHUT-OFF (12NF-12NF) 1 ALL THREAD (12N) SCH 80 2 FLG LOCKNUT (M6-1.00) 1 CROSS (12NF) 1 PLUG (12N, SQ FM) 14 BULK HOSE (2", SOLD PER FT) 2 S/O COUPLER (32N-32H,POLY) 1 RIGHT COVER 1 CROSSOVER PIPE (-32) 4 WORM CLAMP (1/2" TO 1-1/4") 146 BULK HOSE (3/4", SOLD PER 1") 2 S/O COUPLER (12N-12H) 2 STREET ELBOW (12N-12NF45) 6 CLIP NUT (5/16-NC) 38 BULK EDGE (5/32",SOLD PER 1") 1 LEFT COVER

DESCRIPTION

REMARKS

INCLUDES REF. NO. 16

SEE FOOTNOTE 1

USE 1 @ 56" & 1 @ 90"

USE 2 @ 19" EA.

NOT SHOWN:

FOOTNOTES:

1. WHEN USING HEATER, 115-152 PLUG IS REPLACED BY 115-126 REDUCER & 213-069 TEMP SWITCH.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

03

ID0323006

150

WATER PLUMBING - SADDLE TANKS TANDEM AXLE TRUCK VAC RIGHT HAND TRAFFIC

1

2 7

4 3 16

33 22

9 33 12 15

5

28 11

11

11

12

25 11

26 24 13 23

14

12 15 18 19 20 21 TO POWER PACK 29 27

32

17 12 26

12

9 7

8

10

14

29

30 32 31 29 29 31 30

15

TO ANTIFREEZE TANK

6 27 6 01

ID0364669

151

WATER PLUMBING - SADDLE TANKS TANDEM AXLE TRUCK VAC RIGHT HAND TRAFFIC REF PART NO. NUMBER

QTY

1 362-1727 2 301-5797 3 105-183 4 106-255 5 106-194 6 105-873 7 157-492 8 301-6191 9 106-987 10 106-541 11 110-134 12 515-680 13 116-505 14 514-308 15 154-484 16 500-2398 17 105-095 18 115-290 19 150-1924 20 120-073 21 115-163 22 106-385 23 115-218 24 115-152 25 116-505 26 514-221 27 301-7547 28 150-3950 29 110-026 30 115-374 31 514-161 32 149-513 33 105-841

2 200 GALLON TANK (POLYETHYLENE) 4 TIE DOWN 16 SCREW (3/8-NC X 2-1/2", GD8) 16 WASHER (.406") 8 FLANGE LOCKNUT (3/8-NC) 16 FLG LK BOLT (5/16-NC X 1") 2 BK CONNECTOR (32NF POLY) 2 DECAL PLATE 4 FLG LK SCREW (M6-1.00 X 16MM) 8 FLG SCREW (M6-1.00 X 20MM) 4 WORM CLAMP (2.062" TO 2.750") 5 NIPPLE (32N-2") 17 BULK HOSE (2", SOLD PER FT) 2 SHUT-OFF (32NF-32NF) 3 TEE (32NF-32NF-32NF) 2 VENTED CAP (7") 8 WASHER (1/4") 1 REDUCER (32N-12NF) 1 NIPPLE (12N-4") 1 SHUT-OFF (12NF-12NF) 1 ALL THREAD (12N) SCH 80 2 FLG LOCKNUT (M6-1.00) 1 CROSS (12NF) 1 PLUG (12N, SQ FM) 17 BULK HOSE (2", SOLD PER FT) 2 S/O COUPLER (32N-32H,POLY) 2 GUARD 1 CROSSOVER PIPE (-32) 4 WORM CLAMP (1/2" TO 1-1/4") 164 BULK HOSE (3/4", SOLD PER 1") 2 S/O COUPLER (12N-12H) 2 STREET ELBOW (12N-12NF45) 16 CLIP NUT (5/16-NC)

DESCRIPTION

REMARKS

INCLUDES REF. NO. 16

SEE FOOTNOTE 1

USE 60" TO ANTIFREEZE TANK & 104" TO POWER PACK

NOT SHOWN:

FOOTNOTES:

1. WHEN USING HEATER, 115-152 PLUG IS REPLACED BY 115-126 REUCER & 213-069 TEMP SWITCH.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

01

ID0364669

152

WATER PLUMBING-SADDLE TANKS TRUCK VAC LEFT HAND TRAFFIC

1 2

7

3

1

16

4 34

9 8 5

33 14

11

12

28

26 12 15

25 11

29

ANTIFREEZE TANK

29

POWER PACK

30 6

29

11 30 29

13 11 26 32 24 23

31 31

22

32 19 20 21 18

27

12 15 12 15 12

17

10

7

14

35

03

ID0326184

153

WATER PLUMBING-SADDLE TANKS TRUCK VAC LEFT HAND TRAFFIC REF PART NO. NUMBER

QTY

1 362-1727 2 301-5797 3 105-183 4 106-255 5 106-194 6 105-873 7 157-492 8 301-6191 9 106-987 10 106-541 11 110-134 12 515-680 13 116-505 14 514-308 15 154-484 16 500-2398 17 105-095 18 115-290 19 150-1924 20 120-073 21 115-163 22 106-385 23 115-218 24 115-152 25 116-505 26 514-221 27 301-6003 28 150-3950 29 110-026 30 115-374 31 514-161 32 149-513 33 105-841 34 115-686 35 301-6004

2 200 GALLON TANK (POLYETHYLENE) 4 TIE DOWN 16 SCREW (3/8-NC X 2-1/2", GD8) 16 WASHER (.406") 12 FLANGE LOCKNUT (3/8-NC) 6 FLG LK BOLT (5/16-NC X 1") 2 BK CONNECTOR (32NF POLY) 2 DECAL PLATE 4 FLG LK SCREW (M6-1.00 X 16MM) 8 FLG SCREW (M6-1.00 X 20MM) 4 WORM CLAMP (2.062" TO 2.750") 5 NIPPLE (32N-2") 14 BULK HOSE (2", SOLD PER FT) 2 SHUT-OFF (32NF-32NF) 3 TEE (32NF-32NF-32NF) 2 VENTED CAP (7") 8 WASHER (1/4") 1 REDUCER (32N-12NF) 1 NIPPLE (12N-4") 1 SHUT-OFF (12NF-12NF) 1 ALL THREAD (12N) SCH 80 2 FLG LOCKNUT (M6-1.00) 1 CROSS (12NF) 1 PLUG (12N, SQ FM) 14 BULK HOSE (2", SOLD PER FT) 2 S/O COUPLER (32N-32H,POLY) 1 RIGHT COVER 1 CROSSOVER PIPE (-32) 4 WORM CLAMP (1/2" TO 1-1/4") 180 BULK HOSE (3/4", SOLD PER 1") 2 S/O COUPLER (12N-12H) 2 STREET ELBOW (12N-12NF45) 6 CLIP NUT (5/16-NC) 34 BULK EDGE (5/32",SOLD PER 1") 1 LEFT COVER

DESCRIPTION

REMARKS

INCLUDES REF. NO. 16

SEE FOOTNOTE 1

USE 2 @ 90" EA

USE 2 @ 19" EA

NOT SHOWN:

FOOTNOTES:

1. WHEN USING HEATER, 115-152 PLUG IS REPLACED BY 115-126 REDUCER & 213-069 TEMP SWITCH.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

03

ID0326184

154

WATER PLUMBING - SADDLE TANKS TANDEM AXLE TRUCK VAC LEFT HAND TRAFFIC

1

2

7

4 3 16

33

1

22 9 33 28 5

12 14 12

26 11 25

15

11

29 26 11 29 30 31 13 TO ANTIFREEZE TANK 29 29 11 TO POWER PACK 32 24 30

17 9 12 15

8

10 7

12

31

19 23 20 18 32 21 15

27

12 14

6 27 01

6

ID0364822

155

WATER PLUMBING - SADDLE TANKS TANDEM AXLE TRUCK VAC LEFT HAND TRAFFIC REF PART NO. NUMBER

QTY

DESCRIPTION

1 362-1727 2 200 GALLON TANK (POLYETHYLENE) 2 301-5797 4 TIE DOWN 3 105-183 16 SCREW (3/8-NC X 2-1/2", GD8) 4 106-255 16 WASHER (.406") 5 106-194 15 FLANGE LOCKNUT (3/8-NC) 6 105-873 16 FLG LK BOLT (5/16-NC X 1") 7 157-492 2 BK CONNECTOR (32NF POLY) 8 301-6191 2 DECAL PLATE 9 106-987 4 FLG LK SCREW (M6-1.00 X 16MM) 10 106-541 8 FLG SCREW (M6-1.00 X 20MM) 11 110-134 4 WORM CLAMP (2.062" TO 2.750") 12 515-680 5 NIPPLE (32N-2") 13 116-505 17 BULK HOSE (2", SOLD PER FT) 14 514-308 2 SHUT-OFF (32NF-32NF) 15 154-484 3 TEE (32NF-32NF-32NF) 16 500-2398 2 VENTED CAP (7") 17 105-095 8 WASHER (1/4") 18 115-290 1 REDUCER (32N-12NF) 19 150-1924 1 NIPPLE (12N-4") 20 120-073 1 SHUT-OFF (12NF-12NF) 21 115-163 1 ALL THREAD (12N) SCH 80 22 106-385 2 FLG LOCKNUT (M6-1.00) 23 115-218 1 CROSS (12NF) 24 115-152 1 PLUG (12N, SQ FM) 25 116-505 17 BULK HOSE (2", SOLD PER FT) 26 514-221 2 S/O COUPLER (32N-32H,POLY) 27 301-7547 2 GUARD 28 150-3950 1 CROSSOVER PIPE (-32) 29 110-026 4 WORM CLAMP (1/2" TO 1-1/4") 30 115-374 202 BULK HOSE (3/4", SOLD PER 1") 31 514-161 2 S/O COUPLER (12N-12H) 32 149-513 2 STREET ELBOW (12N-12NF45) 33 105-841 16 CLIP NUT (5/16-NC)

REMARKS

INCLUDES REF. NO. 16

SEE FOOTNOTE 1

USE 60" TO ANTIFREEZE TANK & 142" TO POWER PACK

NOT SHOWN:

FOOTNOTES:

1. WHEN USING HEATER, 115-152 PLUG IS REPLACED BY 115-126 REUCER & 213-069 TEMP SWITCH.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

01

ID0364822

156

WATER AIR BRAKE - 200 GAL

3 1

2

7 6

3

5 4 8 9 10

01

ID0320441

157

WATER AIR BRAKE - 200 GAL REF PART NO. NUMBER

QTY

1 150-3820 2 301-6033 3 196-010 4 159-181 5 155-265 6 154-486 7 301-6036 8 106-194 9 105-179 10 106-255

1 WATER AIR BRAKE TUBE (-48) 1 WATER AIR BRAKE MOUNT 2 U-BOLT CLAMP (3") 1 FHC ADAPTER (40-32N) 1 REDUCER (48N-32NF) 1 ELBOW (48NF-48NF45) 1 WATER AIR BRAKE MOUNT 2 FLANGE LOCKNUT (3/8-NC) 2 BOLT (3/8-NC X 3-1/2") 2 WASHER (.406")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. PARTS CAN BE MIRRORED FOR OPPOSING SIDE.

01

ID0320441

158

WATER AIR BRAKE - SADDLE TANK 2

1 3 3

4 8 4

5 6 7

02

ID0323098

159

WATER AIR BRAKE - SADDLE TANK REF PART NO. NUMBER

QTY

1 150-3820 2 196-010 3 301-5776 4 106-380 5 154-486 6 155-265 7 159-181 8 106-078

1 WATER AIR BRAKE TUBE (-48) 2 U-BOLT CLAMP (3") 2 WATER AIR BRAKE MOUNT 4 FLG LK SCREW (M8-1.25 X 16MM) 1 ELBOW (48NF-48NF45) 1 REDUCER (48N-32NF) 1 FHC ADAPTER (40-32N) 1 NUT (M8-1.25)

DESCRIPTION

REMARKS

SEE F/N 2 SEE F/N 2

SEE F/N 1

NOT SHOWN:

FOOTNOTES:

1. REMOVE LANYARD EYE BOLT FROM TOP OF TANK AND ATTACH HERE. 2. PARTS TO BE MIRRORED WHEN USED ON TANDEM AXLE TRUCK

NOTE:

1. PARTS CAN BE MIRRORED FOR OPPOSING SIDE.

02

ID0323098

160

NOTES:

ID0134963

161

HYDRAULICS

162

HYDRAULIC SCHEMATIC FX50/FXT50 300/500/800 GAL

TANK TILT

5

4

10

10

HYDRAULIC DOOR

9

9 3

B1 B2 C1 C2

8 A1

A2

B1 B2 C1 C2

A1

2 HOSE BOOM LIFT (OPTION)

A2

T1 A

B

6 S3

7

S2

S1

1

M

01

ID0331558

163

HYDRAULIC SCHEMATIC FX50/FXT50 300/500/800 GAL

Ref. # Component 1 2 3 4 5 6 7 8 9 10

Power Unit Diverter Valve (Boom Lift) Diverter Valve (Hyd. Door) Relief Valve (Tank Lower) Cylinders (Tank Lift) Double PO Check Cylinder (Boom Lift) Flow divider Double PO Check Cylinders (Hyd. Door)

Notes 12 Volt DC, 3 GPM, 2500psi Relief Part of Optional Hose Boom Part of Hyd. Door 1100 psi Part of Optional Hose Boom Part of Optional Hose Boom Part of Hyd. Door Part of Hyd. Door Part of Hyd. Door

Test Port T1

01

DC Power Unit Pressure

2500psi at Deadhead, except Tank Lower- then 1100psi

ID0331558

164

DIVERTER VALVE

TO DOOR

17 7

GREEN

14

FOOTNOTE 2

BLACK

FOOTNOTE 3

BOOM OPTION

3 TANK TILT

16

15

6 17

4 4

3

WHITE

5

BLACK

YELLOW

1 1

3

4 5

FOOTNOTE 1

11 8

2

FOOTNOTE 1

13 18 19 9

12

2

10

01

ID0325878

165

DIVERTER VALVE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

2 DIVERTER VALVE 4 FLG LK SCREW (M6-1.00 X 12MM) 4 CONNECTOR (04S-04O90, XL) 4 CONNECTOR (04S-04O90) 6 CAP (04OF) 1 HOSE (04OFX-18"-3000) 1 HOSE (04OFX-18"-3000) 2 ABRASION SLEEVE (1.00" X 18"") 2 REDUCER STEM (04O) 2 REDUCER NUT (08OF) 1 VALVE MOUNT 4 FLG LK SCREW (M8-1.25 X 25MM) 4 FLG LOCKNUT (M8-1.25) 2 CABLE TIE, GREEN (3/16" W X 15" LONG) 2 CABLE TIE, WHITE (3/16" W X 15" LONG) 2 CABLE TIE, YELLOW (3/16" W X 15" LONG) 4 CABLE TIE (1/16" TO 4") 1 QDC ADAPTER (02-040F) 1 UNION RUN TEE (04OFX-04O-04O)

158-1002 106-378 154-474 154-252 154-296 154-800 154-800 117-328 154-248 154-272 301-4454 106-992 106-386 105-1202 105-1204 105-1203 110-030 159-156 154-265

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 & NOT SHOWN SECTION

NOT SHOWN:

191-1006

TIE BOLT KIT, REQUIRED WHEN ADDING SECOND DIVERTER VALVE FOR BOOM.

FOOTNOTES:

1. SECOND DIVERTER VALVE FOR BOOM REQUIRES MOVING 154-474, 154-252 & 154-296 FROM CURRENT POSITION TO GHOSTED POSITION SHOWN ON GRAPHICS PAGE. 2. REFER TO "TANK HOSE'S" ID0329967 FOR MORE DETAILS. 3. REFER TO "BOOM HOSE'S" ID0329948 FOR MORE DETAILS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0325878

166

TANK HOSE'S ENDS WITH S/N

1

3

5 GREEN

FOOTNOTE 1 &2

2 4

8

GREEN WHITE

9

WHITE

6

10

10

7 FOOTNOTE 3

DOOR LIFT CYL. DOOR LIFT CYL.

02

ID0329967

167

TANK HOSE'S ENDS WITH S/N REF PART NO. NUMBER

QTY

1 515-098 2 152-161 3 117-641 4 105-1051 5 105-1202 6 105-1204 7 110-030 8 154-671 9 154-671 10 117-867

1 HOSE (04OFX-110"-3000) 1 HOSE (04OFX-91"-3000) 1 ABRASION SLEEVE (1.00" X 110"") 1 ABRASION SLEEVE (1.00 X 92'') 2 CABLE TIE, GREEN (3/16" W X 15" LONG) 2 CABLE TIE, WHITE (3/16" W X 15" LONG) 4 CABLE TIE (1/16" TO 4") 1 HOSE (04OFX-102"-3000) 1 HOSE (04OFX-102"-3000) 2 ABRASION SLEEVE (1.00" X 100"")

DESCRIPTION

REMARKS

LEFT HAND TRAFFIC USE 154-950 LEFT HAND TRAFFIC USE 154-742 LEFT HAND TRAFFIC USE 117-673 LEFT HAND TRAFFIC USE 117-399

LEFT HAND TRAFFIC USE 515-639 LEFT HAND TRAFFIC USE 515-639 LEFT HAND TRAFFIC USE 117-203

NOT SHOWN:

FOOTNOTES:

1. REFER TO "DIVERTER VALVE" ID0325878 FOR DETAILS. 2. REFER TO "BOOM HOSE'S" ID0329948 FOR MORE DETAILS. 3. REFER TO "TANK DOOR HYDRAULICS" ID0326192 FOR MORE DETAILS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

02

ID0329967

168

TANK HOSE'S FXT50 T4i BEGINS WITH S/N

1

5 3 GREEN

FOOTNOTE 1 & 2

5 8

9

2 10 4 6

GREEN

10 6

7

WHITE

7

7 11 7 13 12 FOOTNOTE 3

DOOR LIFT CYL. DOOR LIFT CYL.

02

ID0361192

169

TANK HOSE'S FXT50 T4i BEGINS WITH S/N REF PART NO. NUMBER

QTY

1 515-098 2 152-161 3 117-641 4 105-1051 5 105-1202 6 105-1204 7 110-030 8 154-671 9 154-671 10 117-867 11 154-355 12 154-275 13 154-255

1 HOSE (04OFX-110"-3000) 1 HOSE (04OFX-91"-3000) 1 ABRASION SLEEVE (1.00" X 110"") 1 ABRASION SLEEVE (1.00 X 92'') 2 CABLE TIE, GREEN (3/16" W X 15" LONG) 2 CABLE TIE, WHITE (3/16" W X 15" LONG) 4 CABLE TIE (1/16" TO 4") 1 HOSE (04OFX-102"-3000) 1 HOSE (04OFX-102"-3000) 2 ABRASION SLEEVE (1.00" X 100"") 1 BK CONNECTOR (04O-04O90BK) 1 BK CONNECTOR (04O-04OBK) 1 UNION (04O-04OFX90)

DESCRIPTION

REMARKS

USE 154-950 FOR LH TRAFFIC. SEE F/N 4.

USE 154-742 FOR LH TRAFFIC. SEE F/N 5.

USE 117-673 FOR LH TRAFFIC. SEE F/N 4.

USE 117-399 FOR LH TRAFFIC. SEE F/N 5.

USE 515-639 FOR LH TRAFFIC. SEE F/N 6.

USE 515-639 FOR LH TRAFFIC. SEE F/N 6.

USE 117-203 FOR LH TRAFFIC. SEE F/N 6.

NOT SHOWN:

FOOTNOTES:

1. REFER TO "DIVERTER VALVE" ID0325878 FOR DETAILS. 2. REFER TO "BOOM HOSE'S" ID0329948 FOR MORE DETAILS. 3. REFER TO "TANK DOOR HYDRAULICS" ID0326192 FOR MORE DETAILS. 4. TANDEM AXLE USES 154-742 & 117-399 FOR RH TRAFFIC, OR 150-3953 & 117-836 FOR LH TRAFFIC. 5. TANDEM AXLE USES 515-098 & 117-641 FOR RH TRAFFIC, OR 154-950 & 117-673 FOR LH TRAFFIC. 6. TANDEM AXLE USES 515-278 & 117-986 FOR RH TRAFFIC, OR 515-161 & 117-759 FOR LH TRAFFIC. NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

02

ID0361192

170

BOOM HOSE'S 2 5 YELLOW

1

4

3 REFER TO FOOTNOTES 1 & 2

4

7 6 8

V2 PORT TO VAC BOOM

03

V1 PORT

ID0329948

171

BOOM HOSE'S REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 DIVERTER VALVE 1 HOSE (04OFX-110"-3000) 1 HOSE (04OFX-110"-3000) 2 ABRASION SLEEVE (1.00" X 110"") 2 CABLE TIE, YELLOW (3/16" W X 15" LONG) 2 BK CONNECTOR (04O-04O90BK) 1 HOSE (04OFX-240"-AR) 1 HOSE (04OFX-240"-AR)

158-1002 515-098 515-098 117-641 105-1203 154-355 150-1856 150-1856

DESCRIPTION

REMARKS

USE 154-950 FOR LH TRAFFIC. SEE F/N 3.

USE 154-950 FOR LH TRAFFIC. SEE F/N 3.

USE 117-673 FOR LH TRAFFIC. SEE F/N 3.

NOT SHOWN:

FOOTNOTES:

1. REFER TO "DIVERTER VALVE" ID0325878 FOR MORE DETAILS. 2. REFER TO "TANK HOSE'S" ID0329967 FOR MORE DETAILS. 3. TANDEM AXLE USES 154-742 & 117-399 FOR RH TRAFFIC, OR 150-3953 & 117-836 FOR RH TRAFFIC.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0329948

172

TANK TILT HYDRAULICS TRUCK VAC ENDS WITH S/N: CMW FXT50

1

2

12 DIVERTER VALVE "B1"

10 2

3 9

10 1

5

2

13 8

4 11

9 6

3 2

5

4

7

15 DIVERTER VALVE "B2" 14

01

ID0360759

173

TANK TILT HYDRAULICS TRUCK VAC ENDS WITH S/N: CMW FXT50 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

2 CYL (2.5 X 1.50 X 16.0) 4 CONNECTOR (04O-06S90) 2 UN BR TEE (04OFX-04O-04O) 2 BRANCH TEE (06S-04O-04O) 2 REDUCER (08S-06SF) 1 RELIEF VALVE AUXILIARY 2 FLG LOCKNUT (1/4-NC) 2 FLG LK BLT (1/4-NC X 2-1/4") 2 ABRASION SLEEVE (1.00" X 46") 2 ABRASION SLEEVE (1.00" X 28") 1 HOSE (04OFX-48"-3000) 1 HOSE (04OFX-48"-3000) 1 HOSE (04OFX-30"-3000) 1 HOSE (04OFX-30"-3000) 1 UNION (04O-04OFX90)

151-035 154-226 154-379 154-230 155-163 149-591 105-832 107-215 117-612 117-409 515-180 515-180 154-702 154-702 154-255

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0360759

174

TANK TILT HYDRAULICS TRUCK VAC BEGINS WITH S/N: CMW FXT50

2 4

1

2

DIVERTER VALVE "B1"

2

8

3

5

10 6 8 9

2

7 10 1

11

7

12

DIVERTER VALVE "B2"

01

ID0360807

175

TANK TILT HYDRAULICS TRUCK VAC BEGINS WITH S/N: CMW FXT50 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

2 CYL (2.5 X 1.50 X 16.0) 4 CONNECTOR (04O-06S90) 1 HOSE (04OFX-48"-3000) 1 HOSE (04OFX-48"-3000) 1 HOSE (04OFX-30"-3000) 1 HOSE (04OFX-30"-3000) 2 ABRASION SLEEVE (1.00" X 46") 2 ABRASION SLEEVE (1.00" X 28") 1 BK CONNECTOR (04O-04O90BK) 2 UN BR TEE (04OFX-04O-04O) 1 BK CONNECTOR (04O-04OBK) 1 UNION (04O-04OFX90)

151-035 154-226 515-180 515-180 154-702 154-702 117-612 117-409 154-355 154-379 154-275 154-255

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0360807

176

TANK DOOR HYDRAULICS

PORT 1 1 12 PORT 2 PORT 3

14 19

20

2

3

4

1 PORT 1 12 PORT 2

16

PORT 3

11

20 19

2 4

3

7 18 9

6 5 12

11 17 18

13

15

10 8

04

ID0326192

177

TANK DOOR HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2 SWIVEL CONNECTOR (04S-06S) 2 ABRASION SLEEVE (1.00" X 14") 2 CONNECTOR (04S-04O90) 2 HOSE (04OFX-15"-3000) 1 FLOW DIVIDER 1 TIE-DOWN PLATE 2 BOLT (1/4-NC X 2") 2 FLG LOCKNUT (1/4-NC) 2 CONNECTOR (04O-06S) 1 BK CONNECTOR (04O-04O90BK) 2 ABRASION SLEEVE (1.00" X 100"") 3 CONNECTOR (04O-06S90) 1 HOSE (04OFX45-98"-3000) 1 HOSE (04OFX45-90"-3000) 1 HOSE (04OFX45-90"-3000) 1 HOSE (04OFX45-98"-3000) 1 UN BR TEE (04OFX-04O-04O) 2 ABRASION SLEEVE (1.00" X 90") 2 COUNTERBALANCE MANIFOLD 2 CONNECTOR (06S-04O-040)

150-3743 117-278 154-252 154-672 150-5630 301-3551 105-106 105-832 154-220 154-355 117-867 154-226 150-1637 150-1636 150-1636 150-1637 154-379 117-209 158-200 159-963

DESCRIPTION

REMARKS

CONNECTS TO PORT 1 ON 158-200

CONNECTS TO PORT 2 ON 158-200

CONNECTS TO PORT 3 ON 158-200

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS

04

ID0326192

178

HYDRAULIC CYLINDERS (2.0" X 1.25") 1

6

5

7 8 4 9 3

10

2 03

ID0015652

179

HYDRAULIC CYLINDERS (2.0" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0 X 1.25 X 2.0) CYLINDER BARREL (2.0 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.0 X 1.25 X 2.5) CYLINDER BARREL (2.0 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.0 X 1.25 X 3.0) CYLINDER BARREL (2.0 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.0 X 1.25 X 4.0) CYLINDER BARREL (2.0 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.0 X 1.25 X 5.0) CYLINDER BARREL (2.0 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.0 X 1.25 X 6.0) CYLINDER BARREL (2.0 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.0 X 1.25 X 8.0) CYLINDER BARREL (2.0 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.0 X 1.25 X 10.0) CYLINDER BARREL (2.0 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.0 X 1.25 X 12.0) CYLINDER BARREL (2.0 X 12.0) CYLINDER ROD (1.25 X 12.0) CYL (2.0 X 1.25 X 16.0) CYLINDER BARREL (2.0 X 16.0) CYLINDER ROD (1.25 X 16.0) CYL (2.0 X 1.25 X 20.0) CYLINDER BARREL (2.0 X 20.0) CYLINDER ROD (1.25 X 20.0)

3 4 5 6 7 8 9 10

150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-669 152-029 153-012 149-670 149-761 153-005 149-671 150-282 150-435 149-672 150-290 150-415 151-060 150-291 150-423 149-673 150-294 150-438 151-057 150-285 150-427 149-674 152-017 149-730 151-032 150-286 150-418 151-091 152-027 150-448 151-065 152-011 150-439

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL KIT P/N: 190-169 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS NOTE:

03

ID0015652

180

HYDRAULIC CYLINDERS (2.5" X 1.25")

1

6 11 12

13 5

7 8 4 9 3 10

2

02

ID0015846

181

HYDRAULIC CYLINDERS (2.5" X 1.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.5 X 1.25 X 2.0) CYLINDER BARREL (2.5 X 2.0) CYLINDER ROD (1.25 X 2.0) CYL (2.5 X 1.25 X 2.5) CYLINDER BARREL (2.5 X 2.5) CYLINDER ROD (1.25 X 2.5) CYL (2.5 X 1.25 X 3.0) CYLINDER BARREL (2.5 X 3.0) CYLINDER ROD (1.25 X 3.0) CYL (2.5 X 1.25 X 4.0) CYLINDER BARREL (2.5 X 4.0) CYLINDER ROD (1.25 X 4.0) CYL (2.5 X 1.25 X 5.0) CYLINDER BARREL (2.5 X 5.0) CYLINDER ROD (1.25 X 5.0) CYL (2.5 X 1.25 X 6.0) CYLINDER BARREL (2.5 X 6.0) CYLINDER ROD (1.25 X 6.0) CYL (2.5 X 1.25 X 8.0) CYLINDER BARREL (2.5 X 8.0) CYLINDER ROD (1.25 X 8.0) CYL (2.5 X 1.25 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.25 X 10.0) CYL (2.5 X 1.25 X 12.0) CYLINDER BARREL (2.5 X 12.0) CYLINDER ROD (1.25 X 12.0)

3 4 5 6 7 8 9 10 11 12 13

150-773 150-779 150-776 106-097 500-031 157-021 157-541 157-538 125-775 157-535 157-019

1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (2.5 X 1.25) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.250") WIPER SEAL (1.250") WEAR RING BACKUP RING (139 D90) O-RING (139 D90)

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

151-101 152-034 153-012 151-084 152-022 153-005 151-055 152-005 150-435 151-028 150-283 150-415 149-797 149-810 150-423 151-061 152-010 150-438 151-045 150-295 150-427 149-675 150-692 149-730 151-180 152-015 150-418

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

U-SEAL INSTALLER (1" - 1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF #3 THRU #13 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-166 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS

NOTE:

02

ID0015846

182

HYDRAULIC CYLINDERS (2.5" x 1.5") 1

6

5

7 8 4 9 3 10

2

04

ID0015833

183

HYDRAULIC CYLINDERS (2.5" x 1.5") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.5 X 1.5 X 2.5) CYLINDER BARREL (2.5 X 2.5) CYLINDER ROD (1.50 X 2.5) CYL (2.5 X 1.5 X 3.0) CYLINDER BARREL (2.5 X 3.0) CYLINDER ROD (1.50 X 3.0) CYL (2.5 X 1.5 X 4.0) CYLINDER BARREL (2.5 X 4.0) CYLINDER ROD (1.50 X 4.0) CYL (2.5 X 1.5 X 5.0) CYLINDER BARREL (2.5 X 5.0) CYLINDER ROD (1.50 X 5.0) CYL (2.5 X 1.5 X 6.0) CYLINDER BARREL (2.5 X 6.0) CYLINDER ROD (1.50 X 6.0) CYL (2.5 X 1.5 X 8.0) CYLINDER BARREL (2.5 X 8.0) CYLINDER ROD (1.50 X 8.0) CYL (2.5 X 1.5 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.50 X 10.0) CYL (2.5 X 1.5 X 12.0) CYLINDER BARREL (2.5 X 12.0) CYLINDER ROD (1.50 X 12.0) CYL (2.5 X 1.5 X 16.0) CYLINDER BARREL (2.5 X 16.0) CYLINDER ROD (1.50 X 16.0) CYL (2.5 X 1.5 X 20.0) CYLINDER BARREL (2.5 X 20.0) CYLINDER ROD (1.50 X 20.0) CYL (2.5 X 1.5 X 24.0) CYLINDER BARREL (2.5 X 24.0) CYLINDER ROD (1.50 X 24.0)

3 4 5 6 7 8 9 10

150-768 150-779 150-986 106-098 500-031 157-021 157-542 157-539

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.5 X 1.50) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.50) FLG BOLT (3/4-NC X 2", GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.500") WIPER SEAL (1.500")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-676 152-022 149-731 149-677 152-005 150-431 149-678 150-283 150-434 149-679 149-810 153-038 149-680 152-010 153-003 149-681 150-295 153-027 151-200 150-692 150-416 151-071 152-015 150-426 151-035 150-289 150-419 149-798 149-762 150-669 151-090 152-026 150-447

SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1, 2 & 4 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 .

INCL. MOLDED-ON WEAR RING, SEE FOOTNOTE 4 SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-170 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 290-325 FT-LBS 4. SUBSTITUTE FOR 150-986 CYL PISTON : {150-7531 CYL PISTON, 125-775 WEAR RING, 157-535 BACKUP RING & 157-019 O-RING} NOTE:

04

ID0015833

184

NOTES:

ID0134963

185

ELECTRICAL

186

ELECTRICAL SCHEMATIC FXT50

28

28

2A

2A

ALTERNATOR F1

80A 7

PRIMARY F2

BAT

2B

ACC ST

60A

ACCESSORY 25A F4

3

IGN

2

8

IGNITION START 3A 7 F5 20A

5

34

START RELAY 87a K1

STARTER SOLENOID F7 28

6

F6

4

S2

30

26 85

1A

30A

2 B1

STARTER SOLENOID

87 86

M

9 FAN

K3

F8

87a

30

29

87

85

1A

15A

86

FAN RELAY

6 24

B4 B

2C 60A

L2

FAN MOTOR

30

COLD START F3

STARTER MOTOR

M

EXCESS FUEL

A

MANIFOLD HEATER

+ 7

HR1

BT1

13 -

FUEL L1 SOLENOID

R2

12

7.5k

8 1A 6

1

3

1

8

5

7

9

2

1A

7 11

U1 8

COLD START MODULE 1A BATTERY DISCONNECT SWITCH

S1

FUEL SHUTOFF RELAY 87a K2

U2 START BYPASS DELAY

7

+12V GND SW

30

8

OUT

85

10 OIL TEMP

GLOW PLUG

DS1

DS2

DS3

1 2

3 4

5 6

OIL PRESSURE

SP1

20 ST1

AA7

A7

14

AA6

A6

14

D3

1A 1A

1A 1

03

TO TANK/DOOR/BOOM SWITCH

D2

OIL TEMP SWITCH

1

14

7 19

86

7 8

12

OIL PRESS SWITCH

11

87

1

ID0331429

187

ELECTRICAL SCHEMATIC FXT50

28 ALTERNATOR G1

2A D1 2

7

B+ D+

25

1

D-

1

DIODE PACK

6

1

STROBE LIGHT DS5

34

FLEET MGMT SYSTEM 6

U3

FMS F10

30

1

2

3A

3

4

1A

28 1A PUMP CLUTCH RELAY 87a K4 87

30

6

6

86

6

2

S3

1

16

17

1A

WATER PRESSURE SWITCH

AUXILLARY WORK LIGHT DS6

WORK LIGHT SWITCH 2

18

85

SP2

WASH WAND SWITCH

6

PUMP CLUTCH L3

15

S4 1

1A GAUGE PANEL LIGHT 1A

HOUR METER M1

DS4 15

+

-

11

1A

1A

6 1A 11

F11 ACC SOCKET AA8 FUEL GAUGE

20A

A8

27

E3 1 E4

M2 I

G S 23 1A

R1

1A

FUEL SENDER UNIT

1

1A 1

03

1A 1

ID0331429

188

ELECTRICAL SCHEMATIC FXT50

HAND HELD REMOTE E1 UP BLACK TANK/DOOR/BOOM SWITCH GREEN S5 1

TO FUEL SHUTOFF RELAY

2

11

3

41 TO GROUND 1A (1A)

37

DOWN WHITE

6 3

4

D4

5 6 12V DC HYD. PWR. PACK

TO BAT (-)

E1

40

TO BAT (+)

21

BOOM LIFT DIVERTOR L5

UP #1 36 B

22

A

1 UP #3 DC PUMP MOTOR M

DOOR LIFT DIVERTOR

2

A

B

L4 DOWN #2 A

B

DOWN #4

E2

BOOM PENDANT 1 UP

2

3

39

7

2 D5

1

2 DN

2

38

1

BOOM FUSE

8 D6

F9 IN

60A 4

42

REVERSING POLARITY CONTACTER K5

LINEAR ACTUATOR MOTOR

M

45 OUT

03

5

44

B3

43

ID0331429

189

ELECTRICAL SCHEMATIC FXT50

LIGHTING TO TRUCK A

B

C

D

E F

A

A

B

C

D

E F

B

BLACK

C

GREEN

D

BROWN

YELLOW

E

RED

F

CAVITY

MARKER

MARKER

DS7

DS8

TAG DS9

MARKER

MARKER

DS10 DS11

MARKER DS12

DS13

MARKER

STOP/TAIL LEFT DS14

STOP/TAIL RIGHT DS15

LS1

+ REVERSE ALARM

REVERSE DS16

A

B

C

D

E F

1

BLACK

A

B

C

D

E F

2

BROWN

TO TRAILER

03

3

RED

4

YELLOW

5

GREEN

6

CAVITY

REVERSE DS17

ID0331429

190

ELECTRICAL SCHEMATIC FXT50

CIRCUIT WIRE NUMBER COLOR 1 blk 1A blk/red 2 red 2A red 2B red 2C red 3 org/brn 4 wht 5 org/blu 6 org/grn 7 org 8 wht/blk 9 pur 10 wht/org 11 org/gra 12 brn/org 13 red/org 14 gra/org 15 yel 16 tan 17 tan/blk 18 blu 19 wht/blu 20 wht/grn 21 blk 22 wht 23 brn 24 red/blk 25 org/blk 26 pur/wht 27 red/yel 28 red/wht 29 gra/red 30 gra/blu 31 red/wht 32 wht/red 33 org/grn 34 blu/wht 35 not used 36 grn/wht 37 grn 38 tan/wht 39 tan/blk 40 tan/red 41 org/yel 42 tan/grn 43 tan/org 44 wht/blk 45 wht

03

FUNCTION System ground Medium load ground Battery positive circuit to main fuses, starter and DC power pack Alternator fuse to alternator Primary fuse to starter solenoid fuse, accessory fuse and ignition Cold start relay to cold start module Ignition switch to accessory fuse Ignition switch to start fuse Ignition switch to ignition fuse Fused accessory circuit Fused ignition circuit Fused start circuit Start relay to starter solenoid Start bypass delay timer to fuel shutdown relay Fuel shutdown relay to fuel solenoid, gauge panel light, hourmeter and pendant Cold start module to resistor and indicator Cold start module to manifold heater Fuel shutdown relay to diodes Worklight switch to worklight and gauge panel Wash wand switch to water pressure switch Water pressure switch to pump clutch relay Pump clutch relay to pump clutch Engine oil pressure switch to indicator and diode Hydrulic temp switch to indicator and diode Pendant up to up solenoids Pendant down to down solenoids Fuel sender to fuel gauge Starter solenoid to fuel solenoid Diode to alternator Starter fuse to start relay Accessory fuse to accessory sockets FMS fuse to battery Fan fuse to fan relay Fan relay to fan solenoid FMS fuse to FMS connection Jack fuse to electric jack To ground on harness Strobe Diverter switch to diode and door lift solenoid Two button pendant to connector Boom pendant down to diode Boom pendant up diode Diverter switch to boom lift solenoid and boom pendant Switch jumper Boom pendant in to contactor Boom pendant out to contactor Contactor to linear actuator motor Linear actuator motor to contactor

ID0331429

191

ELECTRICAL SCHEMATIC FXT50

REF. # B1 B2 B3 B4 BT1 D1 D2 D3 D4 D5 D6 DS1 DS2 DS3 DS4 DS5 DS6 DS7 DS8 DS9 DS10 DS11 DS12 DS13 DS14 DS15 DS16 DS17 E1 E2 E3 E4 F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 G1 HR1 K1 K2

03

P/N 194-548 213-1001 300-4110 215-505 215-262 215-1211 211-299 211-299 215-1140 215-1140 215-1140 220-664 220-664 220-664 214-935 217-108 215-2069 215-2064 215-2064 215-2068 215-2064 215-2064 215-2065 215-2065 215-2066 215-2066 215-2067 215-2067 214-815 215-2171 214-301 214-301 211-310 211-1000 211-310 211-294 211-293 211-289 211-295 211-292 217-793 211-289 211-193 215-189 215-061 215-2779 215-2779

COMPONENT Starter DC Power Pack Linear Actuator Fan Battery Diode Pack Diode Diode Diode Pack Diode Pack Diode Pack Oil Pressure Indicator Coolant Temp Indicator Glow Plug Indicator Gauge Panel Light Strobe Spot Light (LED) Amber Marker (LED, M4) Amber Marker (LED, M4) Tag Light (LED) Amber Marker (LED, M4) Amber Marker (LED, M4) Red Marker (LED, M4) Red Marker (LED, M4) S,T,T Lamp (LED, PTF) S,T,T Lamp (LED, PTF) White Light (LED, 4") White Light (LED, 4") Pendant Boom Pendant Accessory Socket Accessory Socket Primary Fuse Alternator Fuse Cold Start Fuse Accessory Fuse Ignition Fuse Start Fuse Starter Solenoid Fuse Fan Fuse Boom Fuse FMS Fuse Accessory Socket Fuse Alternator Heater Plug Start Relay Fuel Shutoff Relay

NOTES 12V 2.3KW Boom Option

270-1937 Decal 270-1937 Decal 270-1937 Decal Bulb - 214-576

Part of 213-1001 Boom Option

60A 80A 60A 25A 20A 3A 30A 15A 60A 3A 20A 12V 60A Cold Start Option

ID0331429

192

ELECTRICAL SCHEMATIC FXT50

REF. # K3 K4 K5 L1 L2 L3 L4 L5 LS1 M1 M2 R1 R2 S1 S2 S3 S4 S5 SP1 SP2 ST1 U1 U2 U3

03

P/N 215-2779 215-2779 215-1037 217-722 n/a 166-390 500-2031 500-2031 306-602 215-2594 215-133 214-844 215-1128 217-819 214-852 217-907 217-907 217-912 217-721 153-494 215-1321 215-1813 217-937 190-1798

COMPONENT Fan Relay Pump Clutch Relay Reversing Polarity Contactor Fuel Solenoid Excess Fuel Solenoid Pump Clutch Solenoid Door Lift Diverter Solenoid Boom Lift Diverter Solenoid Backup Alarm Hourmeter Fuel Gauge Fuel Sender Resistor Pack Battery Disconnect Switch Ignition Switch Wash Wand Switch Work Light Switch Tank/Door/Boom Switch Oil Pressure Switch Water Pressure Switch Oil Temp Switch Cold Start Module Start Bypass Timer FMS

NOTES

Boom Option

Option Option

7.5k

7 psi

Cold Start Option Option

ID0331429

193

ELECTRICAL SCHEMATIC FXT50

Ref No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

03

Part No.

Qty

215-1873 215-1862 215-2143 215-1875 215-1878 215-1872 215-2157 215-1271 215-2130 215-2118 215-2131 215-2128 214-884 214-848 213-055 215-1890 215-1914 215-1915 215-1916 215-1917 215-1918 215-1919 215-1920 215-2151

1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2

Description Console harness Engine harness Boom diverter harness Contactor harness (Option) Door harness (Option) Cold start harness (Option) Adapter harness Boom pendant harness Single marker light pigtail harness Truck Vac harness S/T/T pigtail harness Double marker pigtail harness Light bar harness Turck cable Battery disconnect to ground (blk) Electric pump to batt disconnect (blk) Battery to starter (red) Distribution block to fuse block (red) Starter to distribution block (red) Contactor to ground (blk) (Option) Contactor to fuse block (red) (Option) Battery to battery disconnect (blk) Electric pump to starter (red) Braided strap 18" (280A)

ID0331429

194

CONSOLE HARNESS

TO PENDANT

CAP

BLK (21)

A

B

CAP

WHT (22)

C B

GRN (37) A

CAP CAVITY PLUGS

CAVITY PLUGS

3 2 4

1 1

4

2

3

WHT/RED (32)

TO KEY SWITCH

B A

TO JACK

WATER PRESSURE SWITCH

BLK/RED (1A) CAVITY PLUGS

TAN/BLK (17) B

C B

ORG/BRN (3)

ORG/BLU (5)

TAN (16)

A

RED/GRN (2B)

A

WHT (4)

TO ENGINE HARNESS

1

B

A

-APIN #

1 2 3 4 5

8 19

9

10 2 7 18 11 3 1 6 17 12 4 5 16

6 7 8

13 14 15

9 10

PIN #

WHT/BLU 11 CAVITY (19) PLUG BLU 12 14ORG(7) (18) WHT/GRN 13 WHT/BLK (8) (20) BRN 14 BLK/RED (23) (1A) BRN/ORG CAVITY (12) PLUG 15 CAVITY RED/GRN 16 PLUG (2B) GRA/BLU CAVITY (30) PLUG 17 CAVITY 18 PUR PLUG (9) CAVITY 19 RED/YEL PLUG (27) CAVITY PLUG

TAN/RED TAN/WHT (40) (38) 4 3 2 1

TO DOOR OPTION

CAVITY PLUGS

B

CAVITY PLUGS

CAVITY PLUGS

TO CONTACTOR

A

2 1

5

WHT (45)

3 4

4

6

B

3

2

4

1

1 3 2

3

7

A

4

2

8

1 2

5 6 7 8

CAVITY PLUGS

1

C

CAVITY PLUGS

1 3 2

TO BATTERY ( - ) (FMS) ( + )

WHT/BLK (44)

CAVITY PLUG

TO FX OPTION HARNESS

YEL (15)

4

RED/WHT (28)

BLK/RED (1B)

GRN/WHT (36)

TAN/GRN (42)

B

TO CONTRACTOR

BLK (1)

TAN/ORG (43) BLK/RED (1A)

A

WHT/BLK (44)

TAN/BLK (39) CAVITY PLUG GRN/WHT (36)

2

WHT (45)

CAVITY PLUG

1

TAN/ORG (42)

TAN/GRN (42)

CAVITY PLUGS

BLK/RED (1A)

B A

CAVITY BLU/WHT PLUGS (34)

2

BLK/RED (1A)

1

TO WORKLIGHT

TO STROBE CAP

C

DTP06-4S

CAP CAP

02

CAP

CAP

ID0301243

195

CONSOLE HARNESS WHT (22)

GRN (37)

DIODE PACK

GRN/WHT (36) CAVITY PLUGS

TAN (16)

ORG/GRN (6)

A

B

1

4

2

5

3

6

C

D

PUMP CLUTCH SWITCH FMS

6

1

2

3

2 1

5

BLK (1)

4

7

CAVITY PLUG

2

3

ORG (7)

INDICATOR LIGHTS

1

8

WHT/BLU (19)

BRN/ORG (12)

3

WHT/GRN (20) 4

ORG (7)

ORG/GRN CAVITY PLUGS (6)

RED/WHT (31) 4

BLK (21)

8 7 6 5

TO DIODE PACK

TAN/BLK 16 (39)

12 3 4

TAN/WHT (38)

CAP

CAVITY PLUGS

ORG (7)

YEL (15)

ORG/GRN (6)

A

B

1

4

2

5

3

6

C

D

TO - HOUR METER

AUXILLARY WORK LIGHT SWITCH

BLK/RED (1A)

TO + HOUR METER

ORG/GRA (11) ORG/GRN (6)

GRN (37) ORG/GRA 16 (11)

BLK/RED (1A)

GRN/WHT (36) A

B

1

4

2

5

3

6

C

D

BRN (23)

TAN/RED (40)

ORG/YEL (41)

TO DOME LIGHT

YEL (15) 1

1

2

2

1

-A-

2

BLK/RED (1A) PIN #

PIN #

PIN #

RED/GRN 25A AA9 (2B) A9 JACK 3A AA10 RED/WHT (28) A10 FMS

G8W-1C7T-R-DC12

START

OMRON OMRON

FAN G8V-1C7T-R-DC12

ENGINE STOP

OMRON

PUMP CLUTCH

OMRON

G8V-1C7T-R-DC12

G8V-1C7T-R-DC12

CAP

PIN #

PIN #

20A B1 PUR/WHT C1 CAVITY D1 WHT/BLK A1 PUR/WHT AA1 RED/GRN (8) (2B) (26) (26) PLUG STARTER 15A AA2 RED/GRN GRA/RED PUR BLK/RED C2 CAVITY B2 D2 A2 (29) (2B) (9) PLUG (1A) FAN 25A ORG/GRN B3 CAVITY CAVITY ORG/BRN CAVITY C3 PLUG D3 PLUG A3 (6) PLUG (3) ACC. AA3 20A AA4 ORG/BLU A4 ORG B4 GRA/RED C4 CAVITY D4 ORG/GRN (29) PLUG (7) (6) (5) IGNITION GRA/BLU CAVITY BLK/RED WHT/BLK 3A AA5 WHT B5 C5 A5 (30) (1B) PLUG D5 (8) (4) START DIODE WHT/GRN GRA/ORG WHT/ORG CAVITY ORG AA6 (20) A6 (14) B6 (7) C6 PLUG D6 (10) 22903-6V WHT/BLU GRA/ORG DIODE C7 ORG/GRA D7 CAVITY B7 GRA/ORG AA7 (19) A7 (14) PLUG (14) (11) 22903-6V 20A RED/YEL ORG/GRN CAVITY ORG/GRN TAN/BLK A8 B8 C8 (27) PLUG D8 (6) (17) ACC. SOCKET AA8 (6)

02

TO FUEL GAUGE

TANK/BOOM/DOOR SWITCH

ORG/YEL (41)

WHT/RED B9 BLK/RED (32) (1A)

C9

CAVITY PLUG

D9

BLU (18)

RED/WHT CAVITY (31) B10 PLUG

C1 0

CAVITY PLUG

D10

CAVITY PLUG

WHT (22)

START

TO 12V DC HYD. POWER PACK TANK

BLK (21)

FAN ORG (7) A

ENGINE STOP

B

BLK/RED (1A)

C D

WHT/BLK (8)

WHT/ORG (10)

PUMP CLUTCH

TO START BYPASS

30A STARTER 15A FAN 25A ACC. 20A IGNITION 3A START DIODE 22903-6V DIODE 22903-6V

20A ACC. SOCKET 25A JACK 3A FMS

ID0301243

196

CONSOLE HARNESS REF PART NO. NUMBER

QTY

1

1 CONSOLE HARNESS

215-1873

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0301243

197

198

ENGINE HARNESS

TO ALTERNATOR RED (2A)

GROUND TO ALTERNATOR BLK (1)

TO ALTERNATOR

TO FUEL SOLENOID 1

ORG/BLK (25)

ORG (7)

2

BLK/RED (1A)

1

TO DIODE PACK

1

2

2

ORG (7)

TO OIL PRESSURE SWITCH

ORG/BLK (25) WHT/GRN (20)

WHT/BLU (19)

TO OIL TEMP SWITCH

RED/BLK (24)

TO EXCESS FUEL SOLENOID

AUXILLARY OUTLETS BLK/RED (1A)

B

A

B

A

RED/YEL BLK/RED (27) (1A)

1 B

A

B

A

RED/YEL (27)

TO FAN GRA/BLU (30)

TO PUMP CLUTCH

19

8

BLK/RED (1A)

BLU (18)

9

18 7 2 10 6 1 3 11 17 16 5 4 12

-A-

15 14 13

PIN#

WHT/BLU (19) BLU 2 (18) WHT/GRN 3 (20) BRN 4 (23) CAVITY 5 PLUG CAVITY 6 PLUG CAVITY 7 PLUG CAVITY 8 PLUG CAVITY 9 PLUG CAVITY 10 PLUG 1

03

PIN#

CAVITY PLUG ORG 12 (7) WHT/BLK 13 (8) BLK/RED 14 (1A) BRN/ORG 15 (12) RED/GRN 16 (2B) GRA/BLU 17 (30) PUR 18 (9) RED/YEL 19 (27)

11

ID0301215

199

ENGINE HARNESS

CAVITY PLUGS ORG (7) BRN/ORG (12)

1

2

3

4

8

7

6

5

CAVITY RESISTOR PLUGS PACK

TO 80A FUSE RED (2A) TO ENGINE GROUND

BLK (1) TO 60A FUSE RED/GRN (2B)

WHT/BLK 16 (8) 2 1

BLK/RED (1A)

RED/BLK (24) TO TERMINAL 45

BLK/RED (1A)

ORG (7)

PUR (9)

CAVITY PLUGS

BRN/ORG (12)

3 4

2

3

1

4

TO STARTER SOLENOID

CAVITY PLUGS

CAP

COLD START CONNECTION

TO FUEL SENDER BLK/RED (1A)

BRN (23)

-A-

03

ID0301215

200

ENGINE HARNESS REF PART NO. NUMBER

QTY

1

1 ENGINE HARNESS

215-1862

DESCRIPTION

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

215-1128

1

RESISTOR PACK

FOOTNOTES:

NOTE:

03

ID0301215

201

202

COLD START HARNESS (OPTION)

AIR PREHEAT RELAY CMW: 215-1813 DEUTZ: 4103669

RED/ORG (13) ORG (7)

WHT/BLK (8) 9

ORG (7)

1 6

CAVITY PLUG

5

8 2

3

RED (2C)

7

BLK/RED (1A)

BRN/ORG (12)

1 MANIFOLD HEATER ELEMENT RED/ORG (13)

BLK/RED (1A)

BRN/ORG (12) 4 3 1 2

ORG (7)

WHT/BLK (8)

TO FRAME HARNESS RED (2C)

TO COLD START FUSE

02

ID0301151

203

COLD START HARNESS (OPTION) REF PART NO. NUMBER

QTY

1

1 COLD START HARNESS

215-1872

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0301151

204

DOOR HARNESS (OPTION)

TO DOOR DIVERTER

1

2

BLK/RED (IA)

GRN/WHT (36)

1

B

GRN/WHT (36)

A

CAVITY PLUG

C

BLK/RED (1A)

TO DOOR CONNECTION

02

ID0301150

205

DOOR HARNESS (OPTION) REF PART NO. NUMBER

QTY

1

1 DOOR HARNESS

215-1878

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0301150

206

CONTACTOR HARNESS (OPTION)

TO CONTACTOR WHT (45)

TAN/ORG (43)

WHT/BLK (44)

TAN/GRN 14 (42)

1

TAN/GRN (42)

TAN/ORG (43) 3 4

WHT (45)

2 1

WHT/BLK (44)

TO CONTACTOR CONNECTION

02

ID0301248

207

CONTACTOR HARNESS (OPTION) REF PART NO. NUMBER

QTY

1

1 CONTACTOR HARNESS

215-1875

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0301248

208

BOOM DIVERTER HARNESS TO DOOR DIVERTER GRN/WHT (36)

1

2

BLK/RED (1A)

TO BOOM DIVERTER BLK/RED (1A)

TAN/RED (40) 1

2

TO WORKLIGHT CONNECTOR YEL/BLK (15)

1

BLK/RED (1A)

TO 3 PIN BULKHEAD CONNECTOR

TO BOOM PENDANT CAVITY PLUG

TAN/RED (40)

CAVITY PLUG

BLK/RED (1A)

5 6 7 8

TAN/WHT (38)

4 3 2 1

TAN/RED (40)

TO FX OPTION HARNESS PLUG

GRN/WHT (36) CAVITY PLUG

TAN/BLK (39) TAN/ORG (43)

TAN/GRN (42)

1

TO LINEAR ACTUATOR

TAN/WHT TAN/BLK (38) (39)

2

WHT/BLK (44)

TAN/GRN (42)

1

3 2

TAN/ORG (43)

4

WHT (45)

WHT (45)

WHT/BLK (44)

TO CONTACTOR PLUG

01

ID0331424

209

BOOM DIVERTER HARNESS REF PART NO. NUMBER

QTY

1

1 BOOM DIVERTER HARNESS

215-2143

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0331424

210

ADAPTER HARNESS TO BOOM PENDANT CAVITY PLUG

1 2 3

6 5 4

TAN/GRN (42)

TAN/RED (40) TAN/WHT (38)

TAN/ORG (43)

TAN/BLK (39)

1

CAVITY PLUG

7 2

1

6 3

5 4

TAN/ORG (43)

8

TAN/GRN (42)

TAN/RED (40)

TAN/BLK (39)

TAN/WHT (38)

TO BOOM PENDANT CONNECTOR

01

ID0331517

211

ADAPTER HARNESS REF PART NO. NUMBER

QTY

1

1 ADAPTER HARNESS

215-2157

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0331517

212

ELECTRICAL DIAGRAM BOOM PENDANT HARNESS

TO BOOM DIVERTOR HARNESS

CAVITY PLUG 4 5 6

WHT (38)

3 2 1

RED (40)

ORG (43) GRN (42)

BLK (39)

1

BLK (39) UP WHT (38)

01

DWN

GRN (42)

IN

ORG (43)

OUT

RED (40)

ID0265803

213

ELECTRICAL DIAGRAM BOOM PENDANT HARNESS REF PART NO. NUMBER

1

215-1271

QTY

1

DESCRIPTION

REMARKS

BOOM PENDANT HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0265803

214

EXTENSION HARNESS BLK

WHT 1

2

2

1

1

2

1

2

1

BLK

WHT

THIS END TOWARD PIVOT

01

ID0331378

215

EXTENSION HARNESS REF PART NO. NUMBER

QTY

1

1 EXTENSION HARNESS

215-2107

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0331378

216

LIGHT KIT HARNESS TO EXTENSION HARNESS YEL

BLK/RED 2

1

1

BLK/RED

C A

YEL

B

CAVITY PLUG

TO 3 PIN CONNECTOR

01

ID0331375

217

LIGHT KIT HARNESS REF PART NO. NUMBER

QTY

1

1 LIGHT KIT HARNESS

215-2142

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0331375

218

TRUCK LIGHT HARNESS BLK 2 1

2 1

2

BLK

GRN

1

BLK

RED F

E

D

C

B

CAVITY PLUG

A

RIGHT FRONT MARKER

1

BRN

BLK B

2

TO TRUCK

BRN

TO TANK LIGHT

1

LEFT FRONT MARKER

BRN

A

YEL

BRN

TAG LIGHT B

A

BLK

BLK

BRN

1

1

2

2

SIDE/REAR MARKER

BRN BRN

BRN

BLK

STOP/TURN MARKER

GRN

A

BLK B

C

STOP/TURN MARKER

B

C A

BLK BRN

TAG LIGHT BRN

BLK BRN

CAVITY PLUGS

1

1

A

1 2 3

CAVITY PLUGS

TO TRAILER

C

1

2

B

A

BACK-UP LIGHT

BLK

RED

RED RED

BLK 1

2

01

BRN BLK

CAP

B C

CAVITY PLUG

CAVITY PLUG

CAVITY PLUGS

6 5 4

CAVITY PLUG

BLK

BACK-UP LIGHT

RED

BLK GRN

3 2 1

YEL

4 5 6

BLK

SIDE/REAR MARKER

2

2

2

BRN

CAP 1

YEL

BACK -UP ALARM

ID0331421

219

TRUCK LIGHT HARNESS REF PART NO. NUMBER

QTY

1

1 TRUCK VAC HARNESS

215-2118

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0331421

220

PIGTAIL HARNESSES STOP/TURN/TAIL PIGTAIL

BLK

RED C B A

WHT

WHT

RED

BLK

1

SINGLE MARKER PIGTAIL

BLK

BLK 1 2

WHT

WHT

2

WHT

BLK

DOUBLE MARKER PIGTAIL

BLK

3 4

2 1

WHT

BLK

WHT

3 WHT

01

BLK

ID0331352

221

PIGTAIL HARNESSES REF PART NO. NUMBER

QTY

1 2 3

1 SIDE/REAR MARKER LIGHT PIGTAIL 1 MARKER LIGHT PIGTAIL HARNESS 1 STOP/TURN/MARKER LIGHT PIGTAL

215-2128 215-2130 215-2131

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0331352

222

ELECTRICAL DIAGRAM TO BOOM PENDANT TO BOOM PENDANT

8 7 6 5

1 2 34

Pos COL

LBL

1

GRN/WHT

93

2

TAN/WHT

38

3

TAN/BLK

39

4

TAN/ORG

43

5

TAN/GRN

42

6

CAVITY PLUG

7

CAVITY PLUG

8

CAVITY PLUG

TO BOOM HARNESS

1 2 3 4

8 7 6 5

TO BOOM HARNESS

01

Pos COL

LBL

1

GRN/WHT

93

2

TAN/WHT

38

3

TAN/BLK

39

4

TAN/ORG

43

5

TAN/GRN

42

6

CAVITY PLUG

7

CAVITY PLUG

8

CAVITY PLUG

ID0367017

223

ELECTRICAL DIAGRAM REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

BOOM PENDANT EXTENSION

215-2387

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0367017

224

ELECTRICAL DIAGRAM TO WORKLIGH TO WORKLIGH

2

Pos COL

LBL

1

1

YEL

15

2

BLK/RED 1A

TO BOOM HARNESS

1

Pos COL

LBL

2

1

YEL

15

2

BLK/RED

1A

TO BOOM HARNESS

01

ID0367050

225

ELECTRICAL DIAGRAM REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

WORKLIGHT EXTENSION

215-2389

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0367050

226

ELECTRICAL DIAGRAM TO LINEAR ACTUATOR TO LINEAR ACTUATOR

1 2

Pos COL

LBL

1

WHT

45

2

WHT/BLK

44

TO BOOM HARNESS

2 1

Pos COL

LBL

1

WHT

45

2

WHT/BLK

44

TO BOOM HARNESS

01

ID0367052

227

ELECTRICAL DIAGRAM REF PART NO. NUMBER

QTY

DESCRIPTION

1

1

LINEAR ACTUATOR EXTENSION

215-2388

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0367052

228

ELECTRICAL DIAGRAM TO STROBE B A

TO STROBE Pos COL

LBL

A

ORG

7

B

BLK/RED 1A

TO STROBE CABLE

A B

Pos COL

LBL

A

ORG

7

B

BLK/RED

1A

TO STROBE CABLE

01

ID0367072

229

ELECTRICAL DIAGRAM REF PART NO. NUMBER

1

215-2390

QTY

1

DESCRIPTION

REMARKS

STROBE EXTENSION

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0367072

230

ELECTRICAL CONTACTOR

3

2

1 4

02

ID0189078

231

ELECTRICAL CONTACTOR REF PART NO. NUMBER

QTY

1 2 3 4

4 1 2 2

105-115 215-1037 105-865 105-085

DESCRIPTION

REMARKS

JAM NUT (5/16-NF) DC MOTOR CONTACTOR (REV POLARITY) BOLT (1/4-NC X 3/4", GD8) LOCKNUT (1/4"-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0189078

232

ELECTRICAL DIAGRAM BOOM PENDANT HARNESS

TO BOOM DIVERTOR HARNESS BLK (39)

WHT (38) RED (40)

CAVITY PLUG

ORG (43)

GRN (42)

1

BLK (39) WHT (38) GRN (42)

UP DWN

RED (40)

IN OUT

ORG (43)

01

ID0367719

233

ELECTRICAL DIAGRAM BOOM PENDANT HARNESS REF PART NO. NUMBER

1

215-2405

QTY

1

DESCRIPTION

REMARKS

BOOM PENDANT HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0367719

234

NOTES:

ID0134963

235

HOSE & TOOL STORAGE

236

HOSE & STORAGE

1

F/N 1 2

6 4

F/N 1 5

4 F/N 1 3

02

ID0320032

237

HOSE & STORAGE REF PART NO. NUMBER

QTY

DESCRIPTION

1 150-3830 3 TUBE 2 157-291 1 FHC ADAPTER (64-64H) 3 157-290 3 FHC BODY (64-64H) 4 318-384 4 T-BOLT CLAMP (4") 5 120-138 495 4" SUCTION HOSE (SOLD PER INCH) 6 110-656 3 WORM CLAMP (2-1/2" TO 8-1/2")

REMARKS

REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1 USE THREE @ 165" & REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFERENCE NUMBERS 2 THRU 5 CAN BE ORDERED AS AN ASSEMBLY, PART # 150-3866.

NOTE:

02

ID0320032

238

4' BOOM HOSE EXTENSION (4")

4 2

1

2 3

01

ID0402907

239

4' BOOM HOSE EXTENSION (4") REF PART NO. NUMBER

QTY

1 2 3 4

45 SUCTION HOSE (4", SOLD PER IN) 2 T-BOLT CLAMP (4") 1 FHC BODY (64-64H) 1 FHC ADAPTER (64-64H)

120-138 318-384 157-290 157-291

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0402907

240

DOOR MOUNT TOOL RACK

4

3

2 1 7

6

5

02

ID0320715

241

DOOR MOUNT TOOL RACK REF PART NO. NUMBER

QTY

1 301-4384 2 301-4387 3 301-4381 4 107-773 5 105-065 6 301-4386 7 110-368

2 TOOL MOUNT 4 TUBE, SPACER 2 STRAP 4 SCREW (1/2-NC X 4.25, GD8) 4 LOCKNUT (1/2-NC) 2 LATCH 2 SNAPPER PIN (3/8" X 1-1/2")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

TWO (2) TOOL RACKS ARE REQUIRED PER ASSEMBLY, ONLY ONE (1) IS DEPICTED ON THIS PARTS PAGE.

02

ID0320715

242

DOOR MOUNT TOOL RACK

5 6

2 4

1

3

02

ID0386304

243

DOOR MOUNT TOOL RACK REF PART NO. NUMBER

QTY

1 302-0727 2 110-368 3 301-4386 4 105-834 5 105-022 6 105-118

1 TOOL MOUNT 1 SNAPPER PIN (3/8" X 1-1/2") 1 LATCH 2 FLG LOCKNUT (3/8-NC) 2 BOLT (3/8-NC X 4") 2 WASHER (3/8")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

TWO (2) TOOL RACKS ARE REQUIRED PER ASSEMBLY, ONLY ONE (1) IS DEPICTED ON THIS PARTS PAGE.

NOTE:

02

ID0386304

244

TRUCK TOOL RACK

1

2 3

5 4

5

6

FRONT SKID EXTENSION

01

6

ID0320237

245

TRUCK TOOL RACK REF PART NO. NUMBER

QTY

1 301-4440 2 301-4416 3 301-4420 4 110-368 5 105-031 6 106-194

1 TOOL RACK 1 TOOL RACK 1 TOOL LATCH 1 SNAPPER PIN (3/8" X 1-1/2") 8 BOLT (3/8-NC X 1") 8 FLANGE LOCKNUT (3/8-NC)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

TOOL RACK HAS TO BE MOUNTED ON FRONT SKID WHEN USED ON FXT30, FXT50, OR FXT60. REFER TO ID0325638 FOR FRONT SKID.

01

ID0320237

246

NOTES:

ID0134963

247

AIR SYSTEM

248

COMPRESSOR ASSEMBLY 10 SERIES

10

6 5 5 2

6 12 8 11

7 12 13

13 BLOWDOWN VALVE (FOR REFERENCE ONLY)

3

TEMP. THREMISTOR USED WITH V-TEC INSTRUMENTATION

4

9 12 1

TEMP. CAPILLARY WITH MECHANICAL INSTRUMENTATION SET

01

ID0397751

249

COMPRESSOR ASSEMBLY 10 SERIES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

040292 250187-303 260105-009 261938-016 262090 263714 263868-004 264103 265437 271043 822202-000 860204-012 860204-025

DESCRIPTION

REMARKS

1 ADAPTER, SWIVEL 1-1/2" 1 COMPRESSOR, POWERTECH 3.95 RATIO STANDARD SHORT SHAFT 1 ELBOW, SAE O-RING x FEMALE PIPE SWIVEL 1 ADAPTER, 1-1/2" PIPE x 1-1/2 O-RING 8.3 TUBING, FLEX 3" AIR INTAKE 2 CLAMP, HOSE 3" KANAFLEX 1 ADAPTER, #4 MSAE O-RING x 1/8 FNPT 1 VALVE, INLINE CHECK 1/8P 1 BUSHING. 1/4 P x 1/8 P EXTENDED 1 FILTER, AIR 8" 3" OUTLET 1 NIPPLE, PIPE XS 1/8 X CLOSE 3 ELBOW, 37FL/90M #04 x 1/8 3 ELBOW, 37FL/90M #04 x 1/4

SEE FOOTNOTE 1

SEE FOOTNOTE 2

FOOTNOTES:

1. ALTERNATE SCAVENGE LOCATION: REMOVE PLUG FROM BOTTOM OF REAR DISCHARGE HOUSING & RELOCATE TO THIS PORT. 2. AIR FILTER REPLACEMENT PARTS: (500-2591 ELEMENT, 271045 MOUNTING BAND, 271044 RAIN CAP).

NOTE:

1. USE PIPE SEALANT ON ALL NPT FITTINGS. 2. THIS REPRESENTATION SHOWS THE SPECIFIC COMPONENTS ON A STANDARD SYSTEM. EACH APPLICATION VARIES. FITTINGS AND ORIENTATION MAY DIFFER SLIGHTLY FROM THIS DRAWING.

01

ID0397751

250

COMPRESSOR/ DRIVELINE MOUNT 10 SERIES

KEY SUPPLIED WITH COMPRESSOR

9

SEE FOOTNOTE 1

5

3 1 7

6 8 2

8 4

01

ID0397886

251

COMPRESSOR/ DRIVELINE MOUNT 10 SERIES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

QTY

263255 265217 265218 825508-262 829406-125 829408-200 832206-050 838208-112 838506-094

DESCRIPTION

REMARKS

1 FLANGE, COMPANION SIDE MOUNT 1-1/2 BORE 1 BRACKET, A/END MOUNTING 10 SER W/INTEGRAL I/VALVE 1 BRACKET, AIR END SUPPORT 4 NUT, HEX LOCKING 1/2-13 5 CAPSCREW, HEX GR8 3/8-16 x 1 1/4 4 CAPSCREW, HEX GR8 1/2-13 x 2 1 SCREW, SET 3/8-16 x 1/2 8 WASHER, FLAT 1/2 5 WASHER, LOCK 3/8

NOT SHOWN:

FOOTNOTES:

1. MOUNTING HARDWARE SUPPLIED IN BOLT PACKAGE KIT #264911-100. INCLUDES (4) 829408-175 CAPSCREW, HEX GR8 1/2-13 X 1-3/4, (8) 838208-112 WASHER, FLAT 1/2 AND (4) 825508-262 NUT, HEX LOCKING 1/2-13.

NOTE:

1. THIS REPRESENTATION SHOWS THE SPECIFIC COMPONENTS ON A STANDARD SYSTEM. EACH APPLICATION VARIES. FITTINGS AND ORIENTATION MAY DIFFER SLIGHTLY FROM THIS DRAWING.

01

ID0397886

252

AIR CONTROL SYSTEM

16

10 SERIES

1

16 17 13 5

OPERATOR PANEL

8 11

15

6

14 7

7

11

9

4

7 18

12 17

4

10 2

UNDER HOOD

17 02

3 UNDER TRUCK ID0397826

253

AIR CONTROL SYSTEM 10 SERIES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

250057-083 260426 260451-102 500-2593 262106 262186 262541 262542 263205 268782 269482 274712 825304-236 829104-075 838204-071 860204-012 860204-025 861704-025

DESCRIPTION

REMARKS

1 VALVE, AIR TOGGLE 3 WAY 1 DECAL,100 PSIG 1 TEE, PIPE STL 1/4-18 2 REGULAR VALVE 1 BREATHER, BRASS 1/8 NPT 1 BRACKET, SOLENOID MTG. 3 NIPPLE. HEX PIPE BRASS 1/4 NPT 1 TEE, BRASS FEMALE 1/4" 1 ELBOW, BRASS PIPE 90 DEG 1/4 NPT 2 ORIFICE, 0.063 DIA 1/4 NPT M x 1/4 NPT F 2 CLAMP, HOSE SUPPORT 5/8 I.D. 1 DECAL,200 PSIG 2 NUT, HEX FLANGE 1/4-20 2 CAPSCREW, HEX GR5 1/4-20 x 0.75 2 WASHER, FLAT 1/4 2 ELBOW, 37FL/90M #04 x 1/8 6 ELBOW, 37FL/90M #04 x 1/4 1 TEE, 37FL/M BR #4 x 1/4

NOT SHOWN:

FOOTNOTES:

NOTE:

1. USE PIPE SEALANT ON ALL NPT FITTINGS.

02

ID0397826

254

COOLER FAN ASSEMBLY 10 SERIES

1 7

6

8

4 1 7

2

01

5

3

ID0397778

255

COOLER FAN ASSEMBLY 10 SERIES REF PART NO. NUMBER

1 2 3 4 5 6 7 8

QTY

DESCRIPTION

REMARKS

260403-116 2 ELBOW, 90 DEG #12 MJIC x #16 MSAE 500-2589 2 FAN ASSEMBLY 266424-LINEX 1 SHROUD, DUAL 16" FANS OIL CLR 200/175 266425-LINEX 1 GUARD,COOLER ELE 200 LINEX 273123 1 COOLER, OIL 200/175 #16 SAE 825305-283 12 NUT, HEX FLANGE 5/16-18 829705-075 12 SCREW, SER WASH 5/16-18 x 0.75 834204-075 8 SCREW,HEX SELF THREAD 1/4 X 3/4

NOT SHOWN:

FOOTNOTES:

NOTE:

1. ALL PIPE THREADS TO HAVE LOCTITE 567 PIPE SEALANT.

01

ID0397778

256

TANK ASSEMBLY 10 SERIES

12 41 40

27 33

22

13

38

SEE VIEW-A FOR FITTING PLACEMENT

34 28 44

10 31

7 16 39 17 23 TO SERVICE AIR LINES

TORQUE BOLT TO 55 LB-FT

32

37

42

43 3

4 11

I

20 43 18 19 43 21

15

P

43 1

TANK LID O-RING SUPPLIED

26

AIR END DISCHARGE

35 14

25

TO OIL COOLER

24 6 2

9

29 5

36

VIEW - A 8 01

30 ID0397727

257

TANK ASSEMBLY 10 SERIES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

QTY

260387-102 260387-112 260451-102 260848-102 261975 261981 261982 261984 500-2592 262004 262070-007 262251 262920 263533-1 264429-006 267809 268214 269788 269789 269893 500-2594 272094 272339 500-2730 272873-012 273938 801115-030 802904-034 803515-060 804415-060 807605-040 807800-005 822212-000 823116-030 823124-090 823124-200 825506-198 829106-150 829406-300 838206-071 838506-094 860104-025 860204-025 861620-100

DESCRIPTION

REMARKS

1 CONNECTOR, #24 MSAE x #24 MJIC 1 CONNECTOR, #12 MSAE x #12 MJIC 1 TEE, PIPE STL 1/4-18 1 TEE, PIPE FEMALE STREET 1/4 1 ADAPTER, FILL 1 PLUG, O-RING 1-1/4 1 VALVE, SERVICE 3/4 1 GLASS, SIGHT OIL LEVEL 1-1/2 1 OIL FILTER - 10 SERIES 1 VALVE, 1 1/4 NPT MIN. PRESS. CHECK 1 CONNECTOR, SWIVEL, 1/4MP X 1/4FJIC 2 CHANNEL, RECEIVER MTG. 2 BAND, MOUNTING 10" 1 DECAL, VANGUARD OIL FILL CAP 1 PLUG, MALE O-RING 1/2 1 DECAL, OIL FILTER FLOW DIRECTION 1 ELBOW, SWIVEL 90 1" MPT x 1" FPT PLACE DECAL ABOVE TANK DATA PLATE 1 ORIFICE, FILTER .047 DIA., 1/4 FPT X 1/4 MPT 1 SIGHTGLASS, 1/4 FPT 1 VALVE, CHECK 1/4 NPT MALE 1 BLOWDOWN VALVE 1 RECEIVER, AIR/OIL HORIZONTAL 1 ELEMENT, AIR/OIL SEPARATOR 1 10 SERIES TANK SEPERATOR 1 CONNECTOR, #12 SAE X #12 SAE 1 VALVE,RELIEF 250 PSI 1/2 NPT 1 ELBOW, PIPE STREET 3/4 1 TEE, PIPE GALV 1 x 3/4 x 1 1 ELBOW, PIPE GALV 90 DEG 1 1/2 1 TEE, PIPE GALV 1 1/2 1 BUSHING, RED STEEL 1 1/4 x 1 1 PLUG, PIPE 1/8 1 NIPPLE, PIPE XS CLOSE 3/4 1 NIPPLE, PIPE GALV 1 x 3 1 NIPPLE, PIPE GALV 1 1/2 x 9 1 NIPPLE, PIPE GALV 1 1/2 x 20 2 NUT, HEX LOCKING 3/8-16 4 CAPSCREW,HEX GR5 3/8-16 X 1 1/2 2 CAPSCREW,HEX GR8 3/8-16 X 3 4 WASHER, FLAT 3/8 4 WASHER, LOCK 3/8 1 CONNECTOR, 37FL/MPT #04 x 1/4 5 ELBOW, 37FL/90M #04 x 1/4 SCAVENGE LINE 1 NIPPLE, HEX RED 1 1/4 x 1

FOOTNOTES:

NOTE:

1. USE PIPE SEALANT ON ALL NPT FITTINGS. 2. USE LOCTITE 111 ON SEPERATOR ELEMENT O-RINGS.

01

ID0397727

258

HOSE REEL ASSEMBLY 10 SERIES

8 9

18 8

16

12 18

2

14 18 12

4

18 12

6

18 15

19

13 11

17

10 3 5 1

7

20

01

ID0399301

259

HOSE REEL ASSEMBLY 10 SERIES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

260137 261094 261105-014 261106-016 150-4731 266273 266467 500-2919 275122 825505-166 825506-198 825508-262 829406-100 829406-150 829408-150 829408-200 838207-071 838208-112 860116-100 860216-100

DESCRIPTION

REMARKS

1 VALVE,SERVICE 1" F X F VENT 7 FT HOSE,M-PRESS 1 INCH x BULK 2 END, HOSE HYD. 1" 2 END,HOSE CRIMP F-JIC 1 INCH 1 VELOCITY FUSE (200 CFM) 1 REEL,HOSE AUTO TOP OUT D. SIDE 2 U-BOLT,5/16" X 1" PIPE 2 TOOL BOX MOUNT 1 BOX,TOOL 3/4" HOSE w/o DOOR 4 NUT, HEX LOCKING 5/16-18 4 NUT, HEX LOCKING 3/8-16 7 NUT, HEX LOCKING 1/2-13 2 CAPSCREW, HEX GR8 3/8-16 x 1 2 CAPSCREW,HEX GR8 3/8-16 x 1 1/2 3 CAPSCREW,HEX GR8 1/2-13 x 1 1/2 4 CAPSCREW, HEX GR8 1/2-13 x 2 8 WASHER, FLAT 7/16 14 WASHER, FLAT 1/2 1 CONNECTOR, 37FL/MPT #16 x 1 1 ELBOW, 37FL/90M #16 x 1

NOT SHOWN:

261560 (1) STOP, HOSE 3/4 SGL 3 1/2" BALL. 150-4734 (1) COUPLER (12NF - 12 THOR) 263812 (2) CLAMP,HOSE SUPPORT 1.50 ID 150-4729 (1) AIR HOSE (-12, 50') 828305-250 (1) CAPSCREWMS.H. 5/16-18 x 2-1/2 FOOTNOTES:

NOTE:

1. USE LOCTITE 567 THREAD SEALANT WITH PTFE OR EQUIVALENT SEALANT ON ALL MALE PIPE THREADS. 2. ALL BOLTS TO BE TORQUED TO THEIR RESPECTIVE SAE TORQUE SPEC. 3. 829406-150 USED ON AIR CONNECTION SIDE OF BOX. 4. AIR HOSE AND FITTINGS REMOVED FOR CLARITY.

01

ID0399301

260

LOCATION SPECIFICATIONS 10 SERIES

2 9

RECEIVER TANK

THE ABOVE REPRESENTATION OF THE RECEIVER TANK SHOWS THE MOUNTING LOCATIONS OF THE V-TEC SPECIFIC COMPONENTS ON A STANDARD RECEIVER TANK. EACH APPLICATION VARIES AND MAY DIFFER SLIGHTLY FROM THIS DRAWING.

OIL FILTER REMOVED FOR CLARITY

10 PTO

AIR COMPRESSOR

3

8 1

THE ABOVE REPRESENTATION OF THE COMPRESSOR ASSEMBLY SHOWS THE MOUNTING LOCATIONS OF THE V-TEC SPECIFIC COMPONENTS ON A STANDARD POWERTECH COMPRESSOR. EACH APPLICATION VARIES AND MAY DIFFER SLIGHTLY FROM THIS DRAWING.

PLUG IS INSTALLED ON THE PTO WHERE THE PRESSURE SWITCH WOULD BE INSTALLED. THE PRESSURE SWITCH IS NOT UTILIZED WITH THE V-TEC SYSTEM.

INSTRUCTIONS

I/O MODULE

6 4

INSTRUCTIONS DECAL IS TO BE SUPPLIED WITH DECAL SHEET & INSTALLED ON THE DRIVER'S SIDE SUN VISOR. USE THIS DECAL IN PLACE OF THE 260078 INSTRUCTIONS DECAL.

I/O MODULE IS TO BE MOUNTED IN A LOCATION SPECIFIC TO EACH TRUCK. BRACKET/FASTENERS MAY DIFFER FROM THIS DRAWING & SHOULD BE INCLUDED WITH THE TRUCK SPECIFIC HARNESS BOM 606XXXX.

DISPLAY MODULE

11

7 5

DISPLAY MODULE IS TO BE MOUNTED ON A FLAT SURFACE IN A WARM, MOISTURE FREE LOCATION (e.g. TRUCK CAB)

01

ID0397780

261

LOCATION SPECIFICATIONS 10 SERIES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

QTY

266844 273862 267820 268664 269851 271549 272212 802906-026 807600-005 807800-020 834503-075

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 1

REMARKS

THERMISTOR, TEMP. 1/2 NPT TRANSDUCER, PRESSURE PLUG, SAE O-RING HOLLOW HEX #3 INSTRUCTIONS, V-TEC PTO AUTO SM MODULE, V-TEC DISPLAY 2.0 MODULE, V-TEC I/O 6V POWER SUPPLY GUARD, V-TEC DISPLAY HARNESS TEE, PIPE 1-1/2 x 1/2 x 1-1/2 BUSHING, RED STEEL 1/4 x 1/8 PLUG, PIPE 1/2 SCREW, TEK SELF DRILL #12 X 3/4

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0397780

262

AIR INTAKE/ COMPRESSOR 12 SERIES

1 2 6 6 9

10

DETAIL A 22

7

33

28

15

3

27 33

16

10

A

30 32

27 30

25

30

17

23 30 23

33 11 8

20

4

21 14

12

30 31 24

13

B

34

26

5

29

18 19

DETAIL B

01

ID0398140

263

AIR INTAKE/ COMPRESSOR 12 SERIES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

QTY

DESCRIPTION

049105 1 HOOD,AIR FILTER 4 1/2 INCH 049343 1 FILTER, AIR INTAKE 300 CFM 250206-064 1 COMPR. DXX127170F230S50BCT 260403-108 1 ELBOW, 90 DEG #16 MJIC x #16 MSAE 262070-005 1 CONNECTOR, SWIVEL 1MP X 1FJIC 262252 2 BAND, MOUNTING 12" 262937 1 VALVE,CHECK 1/4X1/4 269587 1 FLANGE, SPLIT 2" COMPLETE KIT 269599 1 TUBING,FLEX 4" 269600 2 CLAMP,HOSE KANAFLEX 4" 269788 1 ORIFICE, FILTER .047 DIA., 1/4 FPT X 1/4 MPT 269789 1 SIGHTGLASS, 1/4 FPT 269893 1 VALVE, CHECK 1/4 NPT MALE 272060 1 VALVE, CHECK 1" FNPT 3000PSI 274474 1 FLANGE, COMPANION 1.75 INCH 1410 SERIES 274477 1 BRACKET,REAR MTG 12 SERIES 274478 1 BRACKET,FRONT MTG 12 SERIES 274504 1 ELBOW,90 DEG M33 X 1" JIC 274505 1 PLATE,SKID 12 SERIES SULLAIR 274546 1 CONNECTOR,SPLIT FLANGE 2" 274595 1 BRACKET,COMPRESSOR MOUNTING 12 SERIES LH 822204-000 1 NIPPLE, PIPE XS CLOSE 1/4 825508-262 8 NUT, HEX LOCKING 1/2-13 828012-035 4 CAPSCREW,HEX 12MM 1.75 X 35MM 829312-040 10 CAPSCREW, S.H. M12x1.75 x 40mm 829406-125 2 CAPSCREW,HEX GR8 3/8-16 x 1 1/4 829408-150 8 CAPSCREW,HEX GR8 1/2-13 x 1 1/2 832206-050 1 SCREW, SET 3/8-16 x 1/2 838206-071 2 WASHER, FLAT 3/8 838208-112 20 WASHER, FLAT 1/2 838812-250 8 WASHER, LOCK METRIC M12 838912-270 6 WASHER, FLAT METRIC M12 860204-025 3 ELBOW, 37FL/90M #04 x 1/4 860304-025 1 ELBOW, 90 DEG. F-PIPE x MJIC 1/4

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 500-2612 AIR FILTER - 12 SERIES

NOTE:

01

ID0398140

264

AIR CONTROL SYSTEM 12 SERIES

15

9 14

A

5

B C

4 16

18

18

12

3

15

7 1

11

2

17

1

10 15

1 17

16 13 17

IN

13

OUT

17

B

FROM AIR TOGGLE SWITCH

C OUT

17

LOW PRESSURE REGULATOR HIGH PRESSURE REGULATOR

01

A IN

8

13

17 8

FROM AUXILLARY BRAKE TANK 6 2

9 15 TO BLOWDOWN VAVLE PILOT PORT 19 FROM COMPRESSOR

16 FROM SERVICE AIR PORT NEAR BLOWDOWN VALVE

ID0398184

265

AIR CONTROL SYSTEM 12 SERIES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

261309 261310 263087 263925 266152 266401 269167 500-2614 408893 801215-010 804100-005 804415-010 806630-010 807600-005 860104-025 860204-025 860404-025 861604-012 861704-025

DESCRIPTION

REMARKS

2 ELBOW, 1/4T x 1/8P PUSH-ON 1 ELBOW, 90 deg. PUSH ON 1/4T x 1/4P 1 ORIFICE, 1/8" DIA. 1 SWITCH, PRESSURE NO / NC 1 ORIFICE,.031 DIA. 1 VALVE, PRESSURE PROTECTION 1 VALVE,SOL NC 1/8" MALE CONNECTOR 2 REGULATOR VALVE 2 VALVE,SHUTTLE 1/4" 1 COUPLING, PIPE 1/4 1 BUSHING, PIPE GALV 1/4 x 1/8 1 TEE, PIPE GALV 1/4 3 TEE, PIPE 300# 1/4 BLK 1 BUSHING, RED STEEL 1/4 x 1/8 4 CONNECTOR, 37FL/MPT #04 x 1/4 3 ELBOW, 37FL/90M #04 x 1/4 6 NIPPLE, PIPE HEX 1/4 x 1/4 2 NIPPLE, HEX RED 1/4 x 1/8 1 TEE, 37FL/M BR #4 x 1/4

NOT SHOWN:

FOOTNOTES:

NOTE:

1. ALL PIPE THREADS TO HAVE LOCTITE 567 PIPE SEALANT

01

ID0398184

266

COOLER FAN ASSEMBLY 12 SERIES

2

8 11

2

21 12

1

19 15 11

10

9 1

6 1,2 4

16

17,23,13

18,24,14

20 5

22

1,2

3 01

4 21

7 ID0398183

267

COOLER FAN ASSEMBLY 12 SERIES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

QTY

260403-108 263749-007 500-2589 266424-BLK3 266425-BLK3 268522 273123 275830 275831 275951 276085 276086 825204-226 825208-448 825304-236 825305-283 829104-075 829408-200 829704-100 829705-075 829705-100 834204-075 838204-071 838208-112

DESCRIPTION

REMARKS

2 ELBOW, 90 DEG #16 MJIC x #16 MSAE 2 TEE, JIC/JIC/SAE #16 4 FAN ASSEMBLY 2 SHROUD, DUAL 16" FANS OIL CLR 200/175 TEXTURE BLACK 2 GUARD,COOLER ELE 200 TEXTURE BLACK 1 HANDLE,GRAB ALUM. 5/8 DIA.x18 INCH 2 COOLER, OIL 200/175 #16 SAE 1 BRACKET,COOLER MTG DOUBLE DUAL RH 1 BRACKET,COOLER MTG DOUBLE DUAL LH 1 BRACKET,DOUBLE DUAL COOLER KICK PLATE 2 HOSE,ASSY DOUBLE DUAL COOLER 1 GUARD,DOUBLE DUAL COOLER HOSE 4 NUT, HEX 1/4-20 6 NUT, HEX 1/2-13 4 NUT, HEX FLANGE 1/4-20 24 NUT, HEX FLANGE 5/16-18 4 CAPSCREW, HEX GR5 1/4-20 x 0.75 6 CAPSCREW,HEX GR8 1/2-13 x 2 4 SCREW, SER WASH 1/4-20 x 1 16 SCREW, SER WASH 5/16-18 x 0.75 24 SCREW, SER WASH 5/16-18 x 1 16 SCREW,HEX SELF THREAD 1/4 x 3/4 8 WASHER, FLAT 1/4 12 WASHER, FLAT 1/2

NOT SHOWN:

FOOTNOTES:

NOTE:

1. ALL PIPE THREADS TO HAVE LOCTITE 567 PIPE SEALANT

01

ID0398183

268

TANK ASSEMBLY 12 SERIES

TRANSDUCER MUST BE VERTICALLY UPRIGHT

44 37

46

27

29 21

45

30

47

31

44 1

23 46

24 18

47 20 44

41

2 48

35 4

16 17 3 39 33 11 43 9

5 25

19

28

7

13

26 36

50

12 40 34

32

22

14 49 42 8

15 01

8

10

6 ID0398130

269

TANK ASSEMBLY 12 SERIES REF PART NO. NUMBER

QTY

1 500-2615 2 02250137-595 3 045118 4 250023-532 5 260403-108 6 261092 7 261094 8 261105-008 9 261106-016 10 261904-004 11 261938-013 12 261975 13 261981 14 261984 15 264036 16 266149 17 500-2731 18 266304 19 266328 20 266359 21 266372 22 266844 23 268925-016 24 271084 25 272129 26 500-2613 27 273862 28 801115-040 29 801215-010 30 802903-023 31 802903-031 32 802905-025 33 803515-050 34 804415-060 35 807603-010 36 807605-040 37 807608-040 38 807800-005 39 822220-000 40 822224-000 41 822232-040 42 823108-020 43 860116-100 44 860204-025 45 860204-050 46 860216-100 47 860412-075 48 860708-050 49 860712-050 50 860720-125

DESCRIPTION

REMARKS

1 BLOWDOWN VALVE 1 FITTING,TUBE 5-16T X 1/4P SPCL 1 VALVE, RELIEF 275 PSI 1" NPT 1 SILENCER, AIR 1/2" NPT 360 DEG 1 ELBOW, 90 DEG #16 MJIC x #16 MSAE 1 HOSE,M-PRESS 1/2" x 36" 1 HOSE, M-PRESS 1" x BULK (FT) 2 END, HOSE CRIMP 1/2 x 1/2 MPT 1 END,HOSE CRIMP F-JIC 1 INCH 1 VALVE,BALL 1/2 INCH NON- VENTING 1 ADAPTER, MPT x MSAE O-RING 1 x #16 1 ADAPTER, FILL 1 PLUG, O-RING 1-1/4 1 GLASS, SIGHT OIL LEVEL 1-1/2 1 CAP, PIPE HEX 1/2 NPT 1 RECEIVER, AIR/OIL 14" VERT. 1 SEPERATOR 12 SERIES 1 TUBE,SIPHON 300/225 BARONE 1 ELBOW, 90 DEG #32 MJIC x #32 MSAE 1 ORIFICE, 1/2 MNPT X 1/2 FNPT 1 FITTING,TUBE 5/16T x 1/4P 1 THERMISTOR, TEMP. 1/2 NPT 1 TEE,1" NPT STEEL MALE BRANCH 1 VALVE,MIN. PRESSURE 2" 275 PSIG 1 HEAD,OIL FILTER SAE PRTS 435 1 OIL FILTER - 12 SERIES 1 TRANSDUCER,PRESS 300PSIG 1/8NPT 1 ELBOW,PIPE STREET GALV. 1" 1 COUPLING, PIPE 1/4 1 TEE, PIPE GALV 3/4 x 1/2 x 3/4 1 TEE, PIPE GALV 3/4 x 3/4 x 1/4 1 TEE, PIPE GALV 1 1/4 x 1/2 x 1 1/4 1 ELBOW,PIPE GALV. 90 DEG 1 1/4 1 TEE,PIPE GALV 1 1/2 1 BUSHING, RED STEEL 3/4 x 1/4 1 BUSHING, RED STEEL 1 1/4 x 1 1 BUSHING, RED STEEL 2 x 1 1 PLUG, PIPE 1/8 1 NIPPLE, PIPE XS CLOSE 1 1/4 1 NIPPLE, PIPE XS CLOSE 1 1/2 1 NIPPLE, PIPE GALV 300# 2 x 4 1 NIPPLE, PIPE GALV 1/2 x 2 1 CONNECTOR, 37FL/MPT #16 x 1 3 ELBOW, 37FL/90M #04 x 1/4 1 ELBOW, 37FL/90M #04 x 1/2 2 ELBOW, 37FL/90M #16 x 1 3 NIPPLE, PIPE HEX 3/4 x 3/4 1 ELBOW, PIPE STREET 1/2M x 1/2F 1 ELBOW, PIPE STREET 3/4M x 1/2F 1 ELBOW, PIPE STREET 1 1/4M x 1 1/4F

NOTE:

1. THIS REPRESENTATION SHOWS THE SPECIFIC COMPONENTS ON A STANDARD SYSTEM. EACH APPLICATION VARIES. FITTINGS AND ORIENTATION MAY DIFFER SLIGHTLY FROM THIS THIS DRAWING. 2. ALL PIPE THREADS TO HAVE LOCTITE 567 PIPE SEALANT.

01

ID0398130

270

TANK COVER 12 SERIES

5

3 1 2

6

7 4

9

13

8 12 11

10

01

ID0400249

271

TANK COVER 12 SERIES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

QTY

275828 275897 276095 829704-075 825304-236 838204-071 831604-075 831606-075 838206-071 825508-262 275827 838208-112 829408-175

DESCRIPTION

REMARKS

1 SHEILD,DITCH WITCH VERTICLE TANK 1 BRACKET,CROSSMEMBER SHEILD DITCH WITCH 1 BRACKET,SUPPORT COOLER SHROUD 2 SCREW, SER WASH 1/4-20 x 0.75 2 NUT, HEX FLANGE 1/4-20 5 WASHER, FLAT 1/4 4 SCREW,ROUND HD 1/4-20 X 3/4 6 SCREW,ROUND HD 3/8-16 x 3/4 6 WASHER, FLAT 3/8 9 NUT, HEX LOCKING 1/2-13 1 BRACKET,DITCH WITCH TANK SHEILD 18 WASHER, FLAT 1/2 9 CAPSCREW,HEX GR8 1/2-13 x 1 3/4

NOT SHOWN:

FOOTNOTES:

NOTE:

1. THIS REPRESENTATION SHOWS THE SPECIFIC COMPONENTS ON A STANDARD SYSTEM. EACH APPLICATION VARIES. FITTINGS AND ORIENTATION MAY DIFFER SLIGHTLY FORM THIS DRAWING.

01

ID0400249

272

HOSE REEL ASSEMBLY 12 SERIES

7 8

18 7

12

16

18

9 2 14

18 12 18 12

18

15 17

17

13

11 3 4 10 19 6 1

5 20

02

ID0399797

273

HOSE REEL ASSEMBLY 12 SERIES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

QTY

260137 261094 261105-014 261106-016 150-4732 266467 500-2919 275238 276236 825505-166 825506-198 825508-262 829406-100 829406-150 829408-150 829408-200 838207-071 838208-112 860116-100 860216-100

DESCRIPTION

REMARKS

1 VALVE,SERVICE 1" F X F VENT 7 FT HOSE,M-PRESS 1 INCH x BULK 2 END, HOSE CRIMP 1" MPT 2 END,HOSE CRIMP F-JIC 1 INCH 1 VELOCITY FUSE (300 CFM) 2 U-BOLT,5/16" X 1" PIPE 2 TOOL BOX MOUNT 1 BOX,TOOL 1" HOSE REEL w/o DOOR 1 REEL,HOSE AUTO TOP OUT RIGHT CONN 4 NUT, HEX LOCKING 5/16-18 4 NUT, HEX LOCKING 3/8-16 7 NUT, HEX LOCKING 1/2-13 2 CAPSCREW, HEX GR8 3/8-16 x 1 2 CAPSCREW,HEX GR8 3/8-16 x 1 1/2 3 CAPSCREW,HEX GR8 1/2-13 x 1 1/2 4 CAPSCREW, HEX GR8 1/2-13 x 2 8 WASHER, FLAT 7/16 14 WASHER, FLAT 1/2 1 CONNECTOR, 37FL/MPT #16 x 1 1 ELBOW, 37FL/90M #16 x 1

NOT SHOWN:

261758 (1) "STOP,HOSE 1 SGL 3"" BALL" 150-4734 (1) COUPLER (12NF - 12 THOR) 263812 (2) CLAMP,HOSE SUPPORT 1.50 ID 150-4730 (1) AIR HOSE (-16, 50') 828305-250 (1) CAPSCREW S.H. 5/16-18 x 2-1/2 FOOTNOTES:

NOTE:

1. USE LOCTITE 567 THREAD SEALANT WITH PTFE OR EQUIVALENT ON ALL MALE PIPE THREADS. 2. ALL BOLTS TO BE TORQUED TO THEIR RESPECTIVE SAE TORQUE SPEC FOR ITS GRADE AND SIZE. 3. 829406-150 USED ON AIR CONNECTION SIDE OF BOX. 4. AIR HOSE AND FITTINGS REMOVED FOR CLARITY.

02

ID0399797

274

LOCATION SPECIFICATIONS 12 SERIES

3

I/O MODULE IS TO BE MOUNTED IN A LOCATION SPECIFIC TO EACH TRUCK. BRACKET/FASTENERS MAY DIFFER FROM THIS DRAWING & SHOULD BE INCLUDED WITH THE TRUCK SPECIFIC HARNESS BOM 606XXXX.

2 1 5

4 DISPLAY MODULE IS TO BE MOUNTED ON A FLAT SURFACE IN A WARM, MOISTURE FREE LOCATION (e.g. TRUCK CAB)

01

INSTRUCTIONS DECAL IS TO BE SUPPLIED WITH DECAL SHEET & INSTALLED ON THE DRIVER'S SIDE SUN VISOR. USE THIS DECAL IN PLACE OF THE 260078 INSTRUCTIONS DECAL

ID0398202

275

LOCATION SPECIFICATIONS 12 SERIES REF PART NO. NUMBER

1 2 3 4 5

QTY

268664 269851 271549 272212 834503-075

DESCRIPTION

REMARKS

1 INSTRUCTIONS,V-TEC PTO AUTO SM 1 MODULE, V-TEC DISPLAY 2.0 1 MODULE,V-TEC 10 6V POWER SUPPLY 1 GUARD,V-TEC DISPLAY HARNESS 4 SCREW,TEK SELF DRILL #12 x 3/4

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0398202

276

NOTES:

ID0134963

277

ACCESSORIES

278

AIR SABER ASSEMBLY

9

11 4

10

12

2

3 13 10 1

8 5

6 7

05

ID0382238

279

AIR SABER ASSEMBLY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13

350-4430 150-4327 302-0024 115-236 115-273 302-1340 150-1318 115-206 302-0305 302-2157 195-1945 115-208 115-151 150-4733

QTY

DESCRIPTION

AIR SABER ASSEMBLY 1 AIR FLOW CONTROL 305B-7-1 1 HANDLE WELDMENT 2 REDUCER (20N-16NF) 1 NIPPLE (16N-6") 1 FIBERGLASS NIPPLE (16N-48") 1 COLLAR (16NF) 1 NIPPLE (16N-2.5") 1 AIR SABER NOZZLE 1 AIR LANCE HANDLE 2 MUFFLER CLAMP (1.250") 1 ELBOW (16NF-16NF90) 1 REDUCER (16N-12NF) 1 COUPLER (12N-12THOR)

REMARKS

INCLUDES REF No's 1 THRU 13

USE STRUCTURE ADHESIVE PLEXUS MA832 ON TWO ENDS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. USE TEFLON TAPE ON ALL PIPE THREADS EXCEPT WHERE NOTED.

05

ID0382238

280

AIR SABER EXTENSION (36")

2

1 2 3

03

ID0425255

281

AIR SABER EXTENSION (36") REF PART NO. NUMBER

QTY

350-4431 1 302-3683 2 150-5036 3 115-1016

SABER AIR LANCE EXTENSION 1 FIBERGLASS NIPPLE (16N-36") 2 1" FLAT FACED PIPE UNION 1 ALL THREAD (16N)

DESCRIPTION

REMARKS

USE STRUCTURE ADHESIVE PLEXUS MA832 ON TWO ENDS SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. REPLACEMENT PART O'RING P/N 222-2901 (NOT SHOWN) 2. USE TEFLON ON ONE END OF ITEM #3 AND ASSEMBLE TO COUPLING

NOTE:

03

ID0425255

282

PROSPECTOR LANCE AND WASH WAND

2

1

10

9

3 4 5 3 1

10

14 11

03

12

8

6 7

13

ID0425297

283

PROSPECTOR LANCE AND WASH WAND REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

259-1012 259-1013 259-1016 259-1017 259-495 259-1014 259-494 117-1053 259-1015 115-286 150-2624 150-2625 156-260 153-460 259-197 259-483 152-126 150-2119

QTY

DESCRIPTION

PROSPECTOR EXTENSION, 48"LG W/ FITTING PROSPECTOR LANCE, 36"LANCE W/ FITTING PROSPECTOR INLINE HANDLE W/12" LANCE WASH WAND, 12" W/ FAN NOZZLE 2 ADAPTER (O4NF-M22-1.5) 1 48" LANCE W/(2) INSULATORS 2 SPRAY LANCE TWIST COUPLER 1 IN-LINE SPRAY HANDLE 1 36" LANCE EXTENSION 1 REDUCER (08N-1/4-NF) 1 PROSPECTOR NOZZLE (#3) 1 PROSPECTOR NOZZLE (#5) 1 STREET ELBOW (06N-06NF90) 2 QDC ADAPTER (06-06N) 1 SPRAY GUN 2 SPRAY LANCE (12") 1 COUPLING (04NF-04NF, BRASS) 1 NOZZLE (#06, 04N, 15 DEG, SS)

REMARKS

INCLUDES ITEMS 1, 2, AND 3.

INCLUDES ITEMS 1, 5 AND 6.

INCLUDES ITEMS 3, 4, 9, 10 AND 12.

INCLUDES 10, 11, 12, 13, AND 14.

SEE FOOTNOTE 1 USE WITH FX20, FX25, MV800, AND FX30. SEE FOOTNOTE 2 USE WITH FX50, FX60, AND FX65. SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. REPLACEMENT O'RING NOT SHOWN P/N 500-185 2. USE REPAIR KIT 150-2630 FOR #3 NOZZLE. 3. USE REPAIR KIT 150-2631 FOR #5 NOZZLE.

NOTE:

03

ID0425297

284

VAC TANK HOSE INLET KIT

9

1 7

5

3

1 6 8

4

2

02

ID0391325

285

VAC TANK HOSE INLET KIT REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

QTY

DESCRIPTION

190-1944 VAC TANK HOSE INLET KIT 105-1511 2 T-BOLT CLAMP (5.44-5.75) 302-1862 1 PIVOT HEAD ASSEMBLY 302-1863 1 HOSE MOUNT 106-248 6 SCREW (M10-1.50 X 150MM) 105-894 6 LOCKNUT(M10-1.50,PRV TRQ,10.9) 105-1997 1 FHC BODY (80-80H) 150-2601 53 SUCTION HOSE (5" AR, SOLD PER IN) 105-1998 1 FHC ADAPTER (80-80NPT-F) 150-4884 1 REDUCER (5"OD X 4"OD) TUBE

REMARKS

INCLUDES ITEMS: 1-9

USE CAM LOCK GASKET 500-3270 USE 53"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0391325

286

4" POT HOLING TOOL

27 36

35

34

33

6 37

32 5 15

4

3

7 8

2

26

1

25

39

7 21 14 13

19

15

24

38 16

18

40 19

12

17

5

11 1

10

28

4

29 7

17

9 22

23

3

7 21 19 20

18

08

22

19

30

31

5

ID0032524

287

4" POT HOLING TOOL REF PART NO. NUMBER

QTY

101-139 166-476 2 319-540 1 110-1018 3 157-387 2 157-291 3 319-350 1 110-348 9 319-539 1 319-537 1 105-821 4 105-085 4 155-120 2 117-472 1 156-260 1 153-460 2 115-129 1 120-062 2 120-063 2 154-339 4 154-825 1 115-170 2 178-756 2 259-486 1 319-339 1 325-202 1 401-338 6 150-2119 1 325-411 1 157-290 1 319-528 1 319-527 1 258-038 1 259-494 150-2240 1 259-495 115-170 350-2031 1 150-3187 1 38. 515-543 1 39. 259-520 1 40. 325-414 1 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

DESCRIPTION

REMARKS

4" EXTENDABLE VAC TOOL KIT 4" MALE ADAPTER (POLY) VACUUM HANDLE GRIP (1", BLACK) FHC BODY (64-64N) FHC ADAPTER (64-64H) TUBE (4" X 48", ABS) POP RIVET (3/16" X .664") 4" SUCTION TOOL (EXTENDABLE) 4" EXTENDABLE TOOL HANDLE FLG LK BLT (1/4-NC X 1-3/4") LOCKNUT (1/4-NC) STREET ELBOW (04N-04NF90) SPRAY HANDLE STREET ELBOW (06N-06NF90) QDC ADAPTER (06-06N) ALL THREAD (04N) SCH 80 QDC ADAPTER (04-04NF) QDC BODY (04-04NF) CONNECTOR (04N-04O) HOSE (04OFX-12"-3000) COLLAR (04NF) BRACKET 24" LANCE TUBE (4" X 45", ABS) 4" JET TOOL NOZZLE, SIZE 1, 1/8 NPT NOZZLE (#06, 04N, 15 DEG, SS) 4" 2 IN 1 TOOL (EXTENDABLE) FHC BODY (64-64H) TUBE (4" X 33", ABS) 4" 2 IN 1TOOL EXTENSION TRIGGER GUN SPRAY LANCE TWIST COUPLER FX60 LANCE - 36" SPRAY LANCE COUPLING ADAPTER COLLAR (04NF) FX60 SPRAY LANCE TURBO NOZZLE, 5.5 HOSE (04OFX-21"-3000 36" LANCE BRACKET

DOES NOT INCLUDE REF NO'S 32 THRU 37

INCLUDES REF NO'S 1 THRU 7

INCLUDES REF NO'S 1, 3 THRU 5, 7, & 9 THRU 26 & 39

INCLUDES REF NO'S 5, 7, 17 THRU 23, 29, & 30

INCLUDES REF NO'S 27, 35 & 36

INCLUDES REF NO'S 15, 32, 33 & 34 REPAIR KIT 190-1652

FOOTNOTES:

1:

USE LOCKTITE 567 OR EQUIVALANT THREAD SEALANT ON ALL FITTINGS EXCEPT ORS FITTINGS.

NOTE:

08

ID0032524

288

VAC HOSE ADAPTERS

3

1

2

02

ID0332987

289

VAC HOSE ADAPTERS REF PART NO. NUMBER

QTY

1 301-5571 2 153-954 3 150-5509

1 REDUCED FHC BODY (64F-96F) 1 REDUCER 4 1/2 FHCM-3 1/2 FHCF 1 6" FHCF X 4" FHCM

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR SERVICE GASKETS USE 116-736 FOR 3", 153-696 FOR 4", AND 153-697 FOR 6".

NOTE:

02

ID0332987

290

SWEEPER & WASH WAND ATTACHMENTS

1 2

5

6

3

4

08

ID0123918

291

SWEEPER & WASH WAND ATTACHMENTS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

166-360 179-308 117-596 259-492 499-522 101-138 120-148

QTY

DESCRIPTION

1 1 1 1 1 AR

FHC ADAPTER (48-48N) ADAPTER 56" STEEL VAC. WAND HANDLE 13" SWEEPER HEAD LAWN SWEEPER INSERT LAWN SWEEPER SUCTION HOSE (2", SOLD/INCH)

REMARKS

SEE FOOTNOTE 1

INCL. REF NO.S 1-4, 6 USE 1 @ 12"

NOT SHOWN:

FOOTNOTES:

1. USE LOCTITE 680 TO FASTEN TO 117-596

NOTE:

08

ID0123918

292

BUMPER

9 2 10 4

10 7

3 8 6

9

5

5 6 8 4

1 7

03

ID0322801

293

BUMPER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 BUMPER 1 LEFT MOUNT 1 RIGHT MOUNT 6 BOLT (1/2-NC X 2" GD8) 6 LOCKNUT (1/2-NC) 4 SHIM (0.105") 2 SHIM (0.375") 2 SHIM (0.25") 8 FLANGE BOLT (5/8-NC X 2") 8 FLG LOCKNUT (5/8-NC)

301-2887 301-7380 301-2886 105-871 105-065 301-4375 301-4373 301-4374 105-337 105-994

DESCRIPTION

REMARKS

USE AS REQUIRED USE AS REQUIRED USE AS REQUIRED

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0322801

294

HITCH

15

10 17 19

14

5

16

6

18 FOOTNOTE 1 11 1

7 11

12 4

13 8 9

3

2

01

ID0336051

295

HITCH REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 HITCH 1 PINTLE HOOK (20 TON) 4 BOLT (9/16-NC X 2-1/2") 4 LOCKNUT (9/16-NC) 1 RETAINER 1 ADJUSTMENT PLATE 12 BOLT (3/4-NC X 2-1/2", GD8) 16 WASHER (3/4", HARDENED) 7 LOCKNUT (3/4-NC) 2 CARRIAGE BOLT(3/8-NC X 1-1/4") 9 WASHER (3/8") 4 LOCKNUT (3/8-NC) 3 BOLT (3/8-NC X 1-1/4") 1 LYNCH PIN (1/4 X 1-9/16) 2 SPACER PLATE (.135") 2 SPACER PLATE (.180") 2 SPACER PLATE (.25") 2 SPACER PLATE (.313") 2 SPACER PLATE (.375")

205-1201 205-1197 105-415 105-948 301-4803 301-4804 105-1844 106-949 105-953 105-249 105-118 105-047 105-052 105-1428 301-4805 301-4806 301-4807 301-4808 301-4809

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SPACER PLATES REF. #'S 15 THRU 19 ARE USED AS NEEDED ON EACH INSIDE OF THE SIDE PLATES.

NOTE:

01

ID0336051

296

CENTER COVER

1 3

2

5

7

4

6

01

ID0343192

297

CENTER COVER REF PART NO. NUMBER

QTY

1 301-4542 2 105-1428 3 301-4543 4 107-580 5 106-956 6 105-031 7 106-194

1 CENTER COVER 1 LYNCH PIN (1/4 X 1-9/16) 1 BACKINIG PLATE 4 SCREW (M4-0.70 X 16MM,BUT SOC) 3 M4-.70 MM NYLON INSERT NUT 4 BOLT (3/8-NC X 1") 4 FLANGE LOCKNUT (3/8-NC)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0343192

298

FRONT SKID EXTENSION 1

3

2

TRUCK FRAME RAIL

F/N 3

4 F/N 2

02

4 WHEN USED WITH HEATER ON SINGLE AXLE TRUCKS

ID0325638

299

FRONT SKID EXTENSION REF PART NO. NUMBER

QTY

1 301-4395 2 105-967 3 105-994 4 215-2151

1 FILLER PLATE 8 BOLT (5/8-NC X 4-1/2") 8 FLG LOCKNUT (5/8-NC) 2 BRAIDED GROUND STRAP

DESCRIPTION

REMARKS

USE THIS BOLT FOR GROUND STRAP ON HEATER QTY IS 1 WITHOUT HEATER. SEE F/N 1, F/N 2, & F/N 3.

NOT SHOWN:

FOOTNOTES:

1. GRIND ALL PAINTED SURFACES BETWEEN BOLT AND NUT FACE. 2. USED WITH HEATER 3. USED WITH ALL TRUCK VACS

NOTE:

SKID USED FOR HEATER OR FRONT MOUNTED TOOL RACK

02

ID0325638

300

TOOL BOX COMPONENTS

2

2

1

1

01

ID0404789

301

TOOL BOX COMPONENTS REF PART NO. NUMBER

QTY

1 500-2920 2 500-2922

2 TOOL BOX LATCH 2 GAS PROP

DESCRIPTION

REMARKS

TOOL BOX KEY 500-2921

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0404789

302

LED LIGHTS POWER PACK SKID FRONT LIGHTS

13

14

17

18 12

REAR LIGHTS

2

3 9

6 2

3

15

8

1

4 11

3

5 16

18 2 18 16

05

10

7 ID0325872

303

LED LIGHTS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

2 LIGHT MOUNT 12 FLG LK BOLT (1/4-NC X 1") 12 CLIP NUT (1/4", CVR .125"" THK) 1 LIGHT 2 SCREW (#8-32 X 3/4" PAN) 2 NUT, HEX, #8-32 2 S,T,T LAMP (LED, M60) 2 BOLT (#10-24 X 1/2", RD SLT) 2 FILLER PLATE 2 WHITE LIGHT (LED, 4") 2 LIGHT GROMMET (4") 2 LIGHT MOUNT 2 FLG LK BOLT (5/16-NC X 3/4") 2 CLIP NUT (5/16-NC) 2 LOCKNUT (#10-24) 2 RED LED (MARK/CLR/REFL) 1 AMBER LED (MARK/CLR/REFL) 3 GROMMET (M10, LAMP MOUNT)

301-4180 105-819 107-754 215-2293 106-349 106-350 215-2112 105-185 301-6230 215-2067 105-1926 301-4368 105-823 105-841 105-811 215-3162 215-3163 217-003

DESCRIPTION

REMARKS

COMES WITH GROMMET, 217-225

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0325872

304

NO LIGHTS FRONT COVERS

6

5

4

REAR COVERS

3 1 01

2 ID0329828

305

NO LIGHTS REF PART NO. NUMBER

QTY

1 301-6234 2 105-826 3 106-194 4 301-4369 5 105-841 6 105-823

2 FILLER PLATE 2 FLG LK BOLT (3/8-NC X 1") 2 FLANGE LOCKNUT (3/8-NC) 2 CAP 2 CLIP NUT (5/16-NC) 2 FLG LK BOLT (5/16-NC X 3/4")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0329828

306

ACCESSORIES

3

1

2

01

ID0375049

307

ACCESSORIES REF PART NO. NUMBER

1.

2.

3.

QTY

215-2283 2 205-397 2 211-086 1

DESCRIPTION

REMARKS

WORK LAMP (12V DC, MAGNETIC, LED) WHEEL CHOCKS TWO OUTLET 12 VOLT ADAPTER

FXT30

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0375049

308

HEATER

27

5 4 2 9

8 1 3 7

6

18

14 15

19

16

20 23 13

17

21

12 19 11 10

20

26

03

22

23 24

25

ID0334049

309

HEATER REF PART NO. NUMBER

QTY

DESCRIPTION

1. 115-686 AR BULK EDGE (5/32",SOLD PER 1") 2. 499-610 1 TOP PANEL 3. 499-611 1 EXHAUST PLATE 4. 105-284 4 WASHER (3/16") 5. 105-649 4 BOLT (#10-32 X .75", BUT) 6. 499-612 1 INSULATION 7. 499-615 1 COIL 8. 499-613 1 INSULATION 9. 499-614 1 INSULATION 10. 156-100 1 S/O COUPLER (04N-04H90) 11. 105-053 3 NUT (3/8-NC) 12. 105-072 3 LOCK WASHER (3/8") 13. 105-118 3 WASHER (3/8") 14. 107-826 1 CONDUIT FITTING (08N) 15. 106-176 1 CONDUIT LOCKNUT (08N) 16. 499-616 1 12 VOLT BURNER 17. 499-617 1 NOZZLE 18. 499-618 1 BOTTOM ENCLOSURE 19. 499-619 2 PLATE 20. 105-804 8 FLG SCREW (#10-16 X 1/2") 21. 499-620 1 PRESSURE RELIEF (4500 PSI) 22. 157-959 1 CROSS (08NF) 23. 157-960 2 NIPPLE (08N, 5.50") 24. 499-621 1 THERMOSTAT (86F-194F) 25. 499-622 1 FLOW SWITCH 26. 155-030 1 UNION (06N-08N-90) 27. 301-6425 1 HEATER RAIN SHIELD

REMARKS

USE 1 @ 33"

USE SERVICE PART 500-2415 IGNITER, 500-2457 DC MOTOR

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0334049

310

FUEL TANK

TANDEM AXLE TRUCK VAC

4

RETURN

1

3

18

SUCTION

17

4 16 2

15

18 16

17 15

14

14

13

10 7 11 8 12 9 7

6 19

02

5

ID0365715

311

FUEL TANK

TANDEM AXLE TRUCK VAC REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

190-1715 362-1175 362-1531 110-239 110-348 301-7404 106-194 105-826 301-9589 105-260 105-811 107-310 106-049 362-1479 118-096 116-325 110-563 156-265 110-249 150-4368

QTY

DESCRIPTION

- LOCKING FUEL CAP COVER KIT (2.25") 1 FUEL CAP COVER 1 FUEL CAP COVER BASE (2.25") 1 LANYARD CABLE (13.5") 2 POP RIVET (3/16" X .664") 1 FUEL TANK 4 FLANGE LOCKNUT (3/8-NC) 8 FLG LK BOLT (3/8-NC X 1") 1 STAND 4 CLIP NUT (3/8-NC) 4 LOCKNUT (#10-24) 4 WASHER (#10) 4 BOLT (#10-24 X 3/4", PLPS) 1 FUEL CAP (RATCHET 2.25") 18 BULK FUEL TUBING (1/4",PER FT) 2 GROMMET (.362") 2 SPRING CLAMP (3/8") 2 S/O COUPLER (04H-04H90) 2 WORM CLAMP (1/4" TO 5/8") 1 FUEL GAUGE

REMARKS

INCLUDES REF. NO'S 1-4.

USE 2 @ 9" EA.

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0365715

312

HEATER PLUMBING TRUCK VAC

33 1

11

36

13

TO POWER PACK "PRESSURE"

35

39

31

32 32

35 13

TO POWER PACK BATTERY

26

2

TO HOSE REEL

31 17 20 17

15

TO FUEL TANK

44

9 19

6 5 4 12

7 3

TO WATER TANK

9

20

13

11

8

34 17

35

10

28 16

FROM HOSE REEL

10 17 43

21 22

23

18

46

6

14 18

4

24 25

29

17

30

43

TO PUMP "BYPASS" ON HEATER

27 45 42

43

38

40

FROM ANTIFREEZE TANK MOUNT

17 37

41

WATER TANK

46

05

37

ID0323131

313

HEATER PLUMBING TRUCK VAC REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

QTY

190-2232 1 195-1832 1 105-089 6 106-168 2 106-076 4 105-085 2 115-153 2 499-624 1 499-625 1 115-686 AR 107-826 3 106-176 2 105-094 18 105-091 12 105-117 24 499-621 1 315-552 1 319-405 2 110-249 6 499-626 1 106-048 4 115-381 AR 106-049 4 499-627 1 107-268 2 106-956 2 499-623 1 156-100 1 154-789 1 105-826 6 320-432 2 117-867 1 117-203 2 515-503 2 301-6425 1 105-118 6 514-077 3 514-085 1 153-883 1 154-353 1 154-413 1 154-459 1

DESCRIPTION

REMARKS

WATER HEATER KIT (SKID MOUNTED) WATER HEATER LOCKNUT (5/16-NC) FLG LK BOLT (1/4-NC X 3/4") WASHER (1/4") LOCKNUT (1/4-NC) PLUG (04N, SQ) FUEL FILTER FUEL FILTER ELEMENT BULK EDGE (5/32",SOLD PER 1") CONDUIT FITTING (08N) CONDUIT LOCKNUT (08N) BOLT (5/16-NC X 1") LOCK WASHER (5/16") WASHER (5/16") THERMOSTAT (86F-194F) HEATER SUPPORT SIDE PANEL WORM CLAMP (1/4" TO 5/8") ELECTRICAL BOX LOCKNUT (#10-24) BULK HOSE (1/4", SOLD PER 1") BOLT (#10-24 X 3/4", PLPS) CONTROL RELAY SCREW (M4-0.70 X 20MM, SOC) NUT, NYLON M4 X .7 PITCH ROCKER SWITCH CONNECTOR (04NF-04NF90) HOSE (06OFX-102"-3000) FLG LK BOLT (3/8-NC X 1") TANK STRAP ABRASION SLEEVE (1.00" X 100") ABRASION SLEEVE (1.00" X 143") HOSE (06OFX-144"-3000) HEATER RAIN SHIELD WASHER (3/8") CONNECTOR (06N-06O) REDUCER (08N-06NF) BK CONNECTOR (12NF, POLY) CONNECTOR (12N-12O90) CONNECTOR (06O-06O) REDUCER STEM (06O)

SEE F/N 2 INCLUDES REF. NO.S 2 THRU 26

USE 2 @ 7"

USE 1 @ 36"

USE 154-789 & 155-481 W/SADDLE TANKS USE 117-867 & 117-420 W/SADDLE TANKS

USE QTY OF 2 WITH SADDLE TANKS USE QTY OF 2 WITH SADDLE TANKS USE QTY OF 2 WITH SADDLE TANKS

NOT SHOWN:

FOOTNOTES:

1. MOUNTS ON REAR WALKWAY BETWEEN POWER PACK AND SADDLE TANK FOR FXT30 MOUNTS ON FRONT WALKWAY AND FRONT SKID FOR FXT50.

2. REFER TO SKID MOUNT PARTS PAGE, ID0325638, FOR MOUNTING HEATER ON FRONT SKID.

NOTE:

05

ID0323131

314

HEATER PLUMBING TRUCK VAC REF PART NO. NUMBER

41.

42.

43.

44.

45.

46.

QTY

364-635 1 499-629 2 499-628 115-381 AR 154-344 1 154-271 1 106-194 10

DESCRIPTION

REMARKS

FUEL TANK (10 GAL) FUEL TANK TUBE FUEL CAP BULK HOSE (1/4", SOLD PER 1") UN RUN TEE (06OFX-06O-06O) REDUCER NUT (12OF) FLG LOCKNUT (3/8-NC)

SEE F/N 1

USED WITH SADDLE TANKS ONLY USE QTY OF 2 WITH SADDLE TANKS

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0323131

315

316

HEATER PLUMBING

TANDEM AXLE TRUCK VAC

33 1

11 13

36

TO POWER PACK "PRESSURE"

43

35

31 32 35

44

28

20 21

13 2

45 15

46

16

4

12 7 3

TO POWER PACK BATTERY

TO FUEL TANK

10

9

34

6 11

17

28

17 20

13

TO HOSE REEL

17

5

8

17 43

9 10

25

6

4

18

TO PUMP "BYPASS" ON HEATER

17 41

23 22

18

24 19

14

41 17

SEE F/N 2 TO WATER TANK FROM ANTIFREEZE TANK

38 37

WATER TANK

40 26

TO WATER TANK FROM ANTIFREEZE TANK 30

39 37

27

29 42

35

FROM HOSE REEL

26

38 40 37

WATER TANK 37

01

ID0365363

317

HEATER PLUMBING

TANDEM AXLE TRUCK VAC REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

QTY

190-1939 1 195-2267 1 105-089 6 106-168 2 106-076 4 105-085 2 115-153 2 499-624 1 499-625 1 115-686 AR 107-826 3 106-176 2 105-094 18 105-091 12 105-117 24 499-621 1 315-552 1 319-405 2 110-249 6 499-626 1 499-623 1 115-381 AR 156-100 1 499-627 1 107-268 2 106-956 2 105-260 4 154-271 2 154-789 1 105-826 7 155-481 1 117-867 1 116-807 1 117-168 1 327-909 1 105-118 6 514-077 3 514-085 1 153-883 2 154-353 2 117-420 1 154-459 2 115-381 AR 154-344 1 515-349 1 117-399 1 215-2151 1 106-194 1

DESCRIPTION

REMARKS

WATER HEATER KIT (TANDEM AXLE) WATER HEATER LOCKNUT (5/16-NC) FLG LK BOLT (1/4-NC X 3/4") WASHER (1/4") LOCKNUT (1/4-NC) PLUG (04N, SQ) FUEL FILTER FUEL FILTER ELEMENT BULK EDGE (5/32",SOLD PER 1") CONDUIT FITTING (08N) CONDUIT LOCKNUT (08N) BOLT (5/16-NC X 1") LOCK WASHER (5/16") WASHER (5/16") THERMOSTAT (86F-194F) HEATER SUPPORT SIDE PANEL WORM CLAMP (1/4" TO 5/8") ELECTRICAL BOX ROCKER SWITCH BULK HOSE (1/4", SOLD PER 1") CONNECTOR (04NF-04NF90) CONTROL RELAY SCREW (M4-0.70 X 20MM, SOC) NUT, NYLON M4 X .7 PITCH CLIPNUT (3/8-NC) REDUCER NUT (12OF) HOSE (06OFX-102"-3000) FLG LK BOLT (3/8-NC X 1") HOSE (06OFX-185"-3000) ABRASION SLEEVE (1.00" X 100") ABRASION SLEEVE (1.00" X 80") HOSE (06OFX-80"-3000) HEATER RAIN SHIELD WASHER (3/8") CONNECTOR (06N-06O) REDUCER (08N-06NF) BK CONNECTOR (12NF, POLY) CONNECTOR (12N-12O90) ABRASION SLEEVE (1.00" X 182") REDUCER STEM (06O) BULK HOSE (1/4", SOLD PER 1") UN RUN TEE (06OFX-06O-06O) HOSE (06OFX-130"-3000) ABRASION SLEEVE (1.00" X 130") BRAIDED GROUND STRAP FLANGE LOCKNUT (3/8"-NC)

USE 190-1940 FOR LH TRAFFIC. INCLUDES REF. NO.S 2 THRU 24

SEE F/N 1

USE 2 @ 7"

USE 1 @ 36"

USE 154-816 FOR LH TRAFFIC USE 117-986 FOR LH TRAFFIC

FOOTNOTES:

1. HEATER OPTION MOUNTS BETWEEN SADDLE TANKS IN FRONT OF SPOILS TANK ON THE SPOILS TANK SKID. 2. REFER TO "FUEL TANK" PARTS PAGE, ID0365715, FOR FUEL TANK ASSEMBLY. MOUNTS ON FENDER TO REAR OF SADDLE TANK.

NOTE:

01

ID0365363

318

NOTES:

ID0134963

319

MISCELLANEOUS

320

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

321

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

322

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

323

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

324

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

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ID0493104

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326

FX50 Related Publications Ass’y

Component

P/N

Model: FX50 ...................... Parts Manual …………………………………………………. ............ 053-2559 FX50 ...................... Operators Manual ............................. ……………………………….. 053-2545 FX50 ...................... Repair Guide (Service Manual……………………………………. ......... N/A FX50 ...................... Supplementary Maint Guide - Trenchless …………………………… 055-485 FX50 ...................... Special Tools Guide ...........................…………………………………052-901 Engine: Deutz………….……. Parts Manual – D2011L03i.……………………..........195-1714.……053-1235 Deutz ..................... Operators Manual – D2011L03i ……………………………………… 053-1236 Deutz ..................... Service (Shop) Manual – D2011L03i………………………………….053-1237

Filters Engine: Air Filter Parts Ass’y……………………………………………………………. 194-297………………..

Element (primary) ............................................................................................ 194-759 Element (secondary) ........................................................................................ 194-758 Oil Filter Element (spin-on) - Deutz .................................................................................. 195-849 Fuel Filter Element (spin-on) - Deutz ............................................................................... 195-807 Vac Canister: Air Filter Parts Ass’y ........................................................................................................ . 195-1200 Vac Pre-Filter: Air Pre-Filter (2.500) ......................................................................................................... 153-495 Water {H2O}: Filter Screen (65 Micron) ................................................................................................ .. 500-2027

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER. 01

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ID0040564

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