Ditch Witch FX20 & S4S Trailer Kohler® CH740 Parts Manual 053-1229 PDF

FX20 Kohler® CH740

Parts Manual

Issue 15

053-1229

1

FX20 ISSUE NO. 15PL-11/22 For Replacement Copy Order P/N 053-1229

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: FX20 and S4S Trailer

Copyright 2008, 2011, 2013, 2014, 2015, 2017, 2019, 2021, 2022 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS_____________________ Decals

Electrical

Location ................................................ 8-16

Diagram – Neg. Battery Cable ....................... 84 Diagram – Pos. Battery Cable ........................ 86 Diagram – S4S Trailer Harness ...................... 88 Diagram – Power Pack ................................ 78 Diagram – Strobe Harness ............................ 82 Schematic – Power Pack ............................. 74

Skid Components Blower/Pump – Belt/Sheave Assembly .......... 26 Blower/Silencer Assembly......................... 28 Covers & Guards ....................................... 30 Engine Installation..................................... 20 Fuel Tank & Battery............................. 22, 24 Pressure Washer Plumbing ....................... 32 Pressure Washer Pumbing ........................ 34

Accessories Accessories .............................................. 94 GPS Kit – CLM3000 ...................................... 92 Left Side Control ...................................... 96

Tank Components Door & Latch ............................................ 40 Tank & Skid .............................................. 38 Tank Deflector .......................................... 42

Filter Components Filter/Cyclone ............................................ 46

Miscellaneous Bolt/Nut Torque Chart ............................ 100 Filters ..................................................... 106 Optional Kits .......................................... 106 Related Publications .............................. 106 Replacement O-Ring Chart ..................... 105 Warranty Registration ........................... 108

Fluid Components Antifreeze Plumbing ................................. 50 Water Hose/Tools .................................... 52

Trailer Accessories ............................................... 68 Adjustable Couplers ................................. 70 Axles & Wheels – S4S ................................. 60 Brake Assembly ........................................ 64 Drum & Hub ............................................. 62 Frame & Lights – S4S ................................. 58 Parking Brake Feature .............................. 66 Skid Mounting Kit ..................................... 56

ID0213821

6

7

DECALS

8

DECAL LOCATION FX20 150 GAL. SERIAL NUMBER CMWFX20XPF0000435 AND UNDER 2 1

13

4

16

10

15

3

6

14

12

9

18 8 6.5”

5 7

16

19 5.0”

7.0”

11

2.0”

17 7 18

11

ID0195102

9

DECAL LOCATION FX20 150 GAL. SERIAL NUMBER CMWFX20XPF0000435 AND UNDER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

270-2080 274-442 274-318 275-184 700-118 270-2077 700-009 275-326 274-724 275-355 270-5634 274-352 270-2074 270-2076 273-483 270-2342 273-212 270-2078 273-209 274-291

QTY

DESCRIPTION

DECAL KIT - FX20 2 LIFT LOCATION 2 TIE DOWN LOCATION 1 WARNING MOVING PARTS 1 STACKED DITCH WITCH LOGOTYPE 1 FX20 CONTROL PANEL 1 CAUTION WEAR HEARING PROTECTION 4 WARNING CRUSHING WEIGHT 1 WARNING ONE CALL NOTIFICATION 2 CAUTION HOT PARTS 1 UNLEADED GASOLINE ONLY AR HI VIS STRIPE (2”, SOLD PER 1”) 2 DITCH WITCH 150 GAL. LOGO 1 FX20 LOGOTYPE W/STRIPE RT 1 WARNING FIRE OR EXPLOSION 1 OPERATOR INSTRUCTIONS 2 NOTICE CLEAN FILTER DAILY 1 DITCH WTICH W/LOGO 2 OPEN / CLOSE DECAL 1 SOUND POWER RATING

REMARKS

90” ON TANK / FRAME

SEE FOOTNOTE 2

FOOTNOTES

1 . LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY. 2. NOT PART OF KIT.

11

ID0195102

10

DECAL LOCATION FX20 150 GAL. SERIAL NUMBER CMWFX20XPF0000435 AND UNDER

11 9

12

20

22 7

11

23

7

ID0195102

11

DECAL LOCATION FX20 150 GAL. SERIAL NUMBER CMWFX20XPF0000435 AND UNDER REF PART NO. NUMBER

QTY

20 275-149 21 273-267 22 270-2075 23 273-475

1 1 1 1

DESCRIPTION

COOLANT DITCH WITCH BATTERY FX20 LOGOTYPE W/STRIPE WARNING READ MANUAL

REMARKS

SEE FOOTNOTE 1

FOOTNOTES

1 . LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY. 2. NOT PART OF KIT.

11

ID0195102

12

DECAL LOCATION FX20 GRAY 150 GAL. BEGINS WITH S/N: DWPFX20XJK0000820

7 2

19 1

20

16

23 10

4

9

6

3

12

14

13 8 5

18

21

15 16 11

12

9

11

17 15

18

24

04

22

23

19

ID0560243

13

DECAL LOCATION FX20 GRAY 150 GAL. BEGINS WITH S/N: DWPFX20XJK0000820 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

270-8088 274-442 274-318 270-7087 270-2342 270-2077 700-009 270-6036 270-6910 701-355 270-7990 274-352 270-7316 270-8084 270-7435 270-4611 270-7023 270-6990 270-7896 270-8085 270-8086 273-016 270-7792 700-143 273-554

QTY

DESCRIPTION

DECAL KIT - FX20 2 LIFT LOCATION 2 TIE DOWN LOCATION 1 FX20 SERVICE / LUBE CHART ISO 1 OPERATOR INSTRUCTIONS 1 FX20 CONTROL PANEL 1 CAUTION WEAR HEARING PROTECTION 1 WARNING PRESSURIZED FLUID OR AIR ISO 1 WARNING ONE CALL NOTIFICATION ISO 2 CAUTION HOT PARTS ISO 1 UNLEADED GASOLINE ONLY AR HI VIS STRIPE (2”, SOLD PER 1”) 2 GRAY LOGOTYPE 33” x 5.5” 2 150 GALLON GRAY MODEL ID 1 WARNING FIRE OR EXPLOSION ISO 2 WARNING MOVING PARTS ISO 2 NOTICE CLEAN FILTER DAILY ISO 1 GRAY LOGO 2 OPEN / CLOSE ISO 2 FX20 GRAY MODEL ID 1 STACKED GRAY LOGOTYPE WITH STRIPE 1 SOUND POWER RATING 1 OPERATOR MANUAL REPLACEMENT ISO 2 WARNING READ MANUAL ISO 1 ANTIFREEZE

REMARKS

90” ON TANK / FRAME

SEE FOOTNOTE 1

FOOTNOTES

1 . NOT PART OF KIT.

04

ID0560243

14

DECAL LOCATION FX20 150 GAL. BEGINS WITH S/N: CMWFX20XPF0000436 ENDS WITH S/N: DWPFX20XJK0000819

7

2 1

19

21

16

23 4

10 9

6

12

14

13 3

18

8

15

5 20

16 12

11 9

15

17

11 18

24

08

22

23

19

ID0358511

15

DECAL LOCATION FX20 150 GAL. BEGINS WITH S/N: CMWFX20XPF0000436 ENDS WITH S/N: DWPFX20XJK0000819 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

QTY

DESCRIPTION

DECAL KIT - FX20 270-6357 274-442 2 LIFT LOCATION 274-318 1 TIE DOWN LOCATION 270-7080 1 FX20 SERVICE / LUBE CHART 270-2342 1 OPERATOR INSTRUCTIONS 270-2077 1 FX20 CONTROL PANEL 700-009 1 CAUTION WEAR HEARING PROTECTION 270-6035 1 WARNING PRESSURIZED FLUID OR AIR 274-724 1 WARNING ONE CALL NOTIFICATION 275-355 2 CAUTION HOT PARTS 270-5634 1 UNLEADED GASOLINE ONLY 274-352 AR HI VIS STRIPE (2”, SOLD PER 1”) 270-6352 2 LOGOTYPE 270-6353 2 150 GALLON MODEL ID 1 WARNING FIRE OR EXPLOSION 273-483 274-965 2 WARNING MOVING PARTS 273-212 2 NOTICE CLEAN FILTER DAILY 270-5392 1 LOGO 273-209 2 OPEN / CLOSE DECAL 270-6355 2 FX20 MODEL ID 273-016 1 SOUND POWER RATING 270-6367 1 STACKED LOGOTYPE 270-6406 1 OPERATOR MANUAL REPLACEMENT 273-475 2 WARNING READ MANUAL 273-554 1 ANTIFREEZE

REMARKS

90” ON TANK / FRAME

SEE FOOTNOTE 1

FOOTNOTES

1 . NOT PART OF KIT.

08

ID0358511

16

DECAL LOCATION S4S

1

2

2

2

1 4 3

02

6

5

ID0702524

17

DECAL LOCATION S4S REF PART NO. NUMBER

QTY

270-8494 1 2 3 4 5 6

270-8482 270-8483 700-143 270-2236 270-2191 270-7584

DESCRIPTION

REMARKS

S4S DECAL KIT 2 4 1 1 1 1

AMBER SAE A DOT REFLECTOR RED SAE A DOT REFLECTOR WARNING READ MANUAL S4S TIRE PRESSURE LABEL COUPLING INFO DECAL NATM DECAL

FOOTNOTES

1

02

ID0702524

18

NOTES:

ID0134963

19

SKID COMPONENTS

20

ENGINE INSTALLATION WITH MUFFLER & AIR FILTER FX20

1

2 6 4 7

3

5 8

05

ID0199532

21

ENGINE INSTALLATION WITH MUFFLER & AIR FILTER FX20 REF PART NO. NUMBER

1 2 3 4 5 6 7 8

195-2813 195-1300 196-067 195-1347 195-1348 106-200 106-396 106-386

QTY

1 1 1 1 1 4 4 4

DESCRIPTION

NO SALE ENG (KOHLER CH740, STAGE V) MUFFLER (KOHLER) U-BOLT CLAMP (1-1/2") RAIN CAP ( 1.25"-1.44" ) ELBOW ( 1.25" ID ) FLG LK SCREW (M8-1.25 X 40MM) WASHER (M10, HARDENED) FLG LOCKNUT (M8-1.25)

REMARKS

SEE FOOTNOTES 1 & 2 SERVICE PART, SEE FOOTNOTE 1 SERVICE PART, SEE FOOTNOTE 1 SERVICE PART, SEE FOOTNOTE 1

NOT SHOWN:

157-630 194-669 165-835 195-1239 195-1240 195-1241 195-1242 195-1243 215-1281 215-020 215-1404 194-340 194-341 105-1437 110-628

OIL FILTER FUEL FILTER EXHAUST GASKET SPARK PLUG (RFI) STARTER (KOHLER) FUEL PUMP (MECHANICAL) MECHANICAL FUEL PUMP FITTING (STR) MECHANICAL FUEL PUMP FITTING (90°) REGULATOR / RECTIFIER KEY KEY SWITCH (INCL. KEY) AIR FILTER FOAM AIR FILTER BULK HOSE 1/4" (50 PSI) SNAP-ON CLAMP (.468" TO .531")

FOOTNOTES:

1. ENGINE COMES WITH MUFFLER (195-1300) AND ALL HARDWARE, BRACKETS & SHIELDS. 2. 195-2813 BEGINS WITH S/N: 195-1602 ENDS WITH S/N: 195-1026 ENDS WITH S/N:

NOTE:

05

ID0199532

22

FUEL TANK & BATTERY FX20 BEGINS WITH S/N:

13 16

12 19

20

11

22

17

18

21

23

24

6

25

27 10 4

5

7

14

26

3 9

3

2 1

26 8

28 15

09

ID0277049

23

FUEL TANK & BATTERY FX20 BEGINS WITH S/N: REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

QTY

DESCRIPTION

300-4334 2 J-HOOK 325-082 1 BATTERY HOLDER 106-076 4 WASHER (1/4") 105-078 4 NUT (1/4-NC) 217-874 1 BATTERY DISCONNECT 106-380 1 FLG LK SCREW (M8-1.25 X 16MM) 106-381 2 FLG LK SCREW (M8-1.25 X 25MM) 215-1365 1 BATTERY TERMINAL COVER 116-389 50 BULK TUBING (3/4".SOLD PER FT) 116-679 1 TERMINAL COVER (RED) 195-1602 1 ENGINE (KOHLER CH740 25 HP, EL) 105-1517 21 BULK HOSE (1/4") LOW PERM 110-249 2 WORM CLAMP (1/4" TO 5/8") 301-1853 1 FUEL TANK 215-312 1 BAT CABLE (4 GA X 50", RED) 362-1479 1 FUEL CAP (RATCHET 2.25") 105-1557 1 GROMMET 362-1530 1 SLOSH VALVE 105-1516 1 BULK HOSE (3/16") LOW PERM 110-563 2 SPRING CLAMP (3/8") 116-325 1 GROMMET (.362") 156-265 1 S/O COUPLER (04H-04H90) 118-096 13 BULK FUEL TUBING (1/4",PER FT) 194-505 1 FUEL PICKUP 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8) 106-386 6 FLG LOCKNUT (M8-1.25) 215-305 1 BAT CABLE (4 GA X 30", BLK) 140-2076 1 BATTERY [230 CCA, WET]

REMARKS

OBSOLETE. USE 300-4334.

USE 24" SEE FOOTNOTE 1

USE 24"

USE 13"

NOT SHOWN:

FOOTNOTES:

1. OLDER VERSIONS OF FUEL TANK USE SIGHT GLASS 121-040 @ 2X.

NOTE:

09

ID0277049

24

FUEL TANK & BATTERY FX20 ENDS WITH S/N:

2

1 6

4

5

14

3

6 13 10

21

12 16 11

15

8 7

17

20 11

22

9 19

9 20

11 17 18

06

ID0199761

25

FUEL TANK & BATTERY FX20 ENDS WITH S/N: REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 FUEL TANK ( 10 GALLON ) 2 TANK STRAP 4 FLG LOCKNUT (3/8-NC) 1 S/O COUPLER (04N-04H) 21 BULK HOSE (1/4") LOW PERM 2 WORM CLAMP (1/4" TO 5/8") 1 BATTERY (12V, 340 CCA) 1 BATTERY HOLDER 2 J-HOOK 4 NUT (1/4-NC) 4 WASHER (1/4") 1 BAT CABLE (4 GA X 50", RED) 1 BAT CABLE (4 GA X 30", BLK) 1 FLG LK SCREW (M8-1.25 X 16MM) 50 BULK TUBING (3/4".SOLD PER FT) 1 TERMINAL COVER (RED) 2 FLG SCREW (M6-1.00 X 25MM) 1 BATTERY TERMINAL COVER 1 BATTERY DISCONNECT 2 FLG LOCKNUT (M6-1.00) 1 WASHER (3/4") 36 20 AWG WIRE(ORANGE PVC JACKET)

362-1244 105-1226 105-834 155-093 105-1517 110-249 213-270 325-082 179-799 105-078 106-076 215-312 215-305 106-380 116-389 116-679 106-848 215-1365 217-874 106-385 105-975 215-860

DESCRIPTION

REMARKS

SEE NOT SHOWN SECTION

OBSOLETE, USE 140-2076 BATTERY (230 CCA, WET) OBSOLETE. USE 300-4334.

NOT SHOWN:

499-628

FUEL CAP

SERVICE PART FOR REF #1, 362-1244

FOOTNOTES:

NOTE:

06

ID0199761

26

BLOWER/PUMP

BELT/SHEAVE ASSEMBLY FX20

11

12 13

17 6

5

8

7 15

1

14 16

TO ENGINE SHAFT

3 9

10

4

21 18

22

19

4 2

20 4

07

ID0199708

27

BLOWER/PUMP

BELT/SHEAVE ASSEMBLY FX20 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

150-2022 300-6043 105-1269 106-380 170-1029 170-1028 165-987 170-1221 170-1026 170-255 170-1027 170-1044 170-1025 170-469 105-883 106-857 170-1023 107-669 105-071 319-893 117-979 106-089

QTY

1 1 1 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

2.6 GPM PRESSURE PUMP W/CLUTCH WATER PUMP PLATE SCREW (M12-1.75 X 120MM) FLG LK SCREW (M8-1.25 X 16MM) HUB (QD SH1.7/16) ASSEMBLY SHEAVE (QD2A3.2/B3.6) KEY (3/8" x 1-3/8") BELT (AX SECTION, 46", MATCHED SET) HUB (QD SDS 1.7/16) SHEAVE HUB (QD SDS 1.1/8) BELT ( 2/3V-SECTION, 54" ) SHEAVE (QD2/3V6.9) IDLER SHEAVE, 5" FLG LK BOLT (3/8-NC X 2") SCREW (M10-1.50 X 55MM, SOC) TENSIONER JAM NUT (M12-1.75) WASHER (1/2") SPACER SPRING HEX NUT (M12-1.75, 10.9) ZP

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

INCL'S HARDWARE

INCL'S HARDWARE INCL'S HARDWARE

NOT SHOWN:

500-2321 500-2322 100-091 500-2394 500-2395 500-2493

PACKING KIT, 15MM CERAMIC PISTON EZ, 15MM VALVE KIT 1 WASHER, BRASS -21.5MM 1 WASHER, BRASS -17.5MM 1 DIPSTICK

FOOTNOTES:

NOTE:

07

ID0199708

28

BLOWER/SILENCER ASSEMBLY FX20

42

7 37

2

40

31 7

1

8

37 8 40

32

3

6 34 10

25 38

38 13 4

9 5

33

39 13 39 15

11

4

3

16

22

TO FILTER CANISTER

14

10 25

16 30 29 12

27 24

46

12

37 36 7 44 23

15 15

17

19

18

43 17

20

15 10

21

45

26 28 41 17

35 17

15 ID0199592

29

BLOWER/SILENCER ASSEMBLY FX20

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

195-1342 115-255 154-487 514-168 117-814 310-895 106-386 106-381 115-381 110-249 106-387 106-724 110-259 120-183 115-299 105-826 154-486 154-485 155-265 150-2092 150-5298 153-495 114-024 157-356 514-427 115-130 154-339 115-153 300-6042 300-4875 106-551 258-047 106-161 154-482 106-569 105-003 105-117 106-385 105-095 195-1341 153-882 157-864 115-300 301-3997 106-162 110-959

QTY

DESCRIPTION

1 BLOWER SILENCER 1 COLLAR (48NF) 2 ELBOW (48NF-48NF90) 2 S/O ADAPTER (48N-48H) 12 3" EXHAUST HOSE 2 T-BOLT CLAMP (3") 5 FLG LOCKNUT (M8-1.25) 4 FLG LK SCREW (M8-1.25 X 25MM) 81 BULK HOSE (1/4", SOLD PER 1") 2 WORM CLAMP (1/4" TO 5/8") 4 FLG LOCKNUT (M10-1.50) 4 FLG SCREW (M10-1.50 X 25MM) 2 BOLT-ON CLAMP (.625") 1 FX30 BLOWER 5 NIPPLE (48N-3") 4 FLG LK BOLT (3/8-NC X 1") 4 ELBOW (48NF-48NF45) 1 TEE (48NF-48NF-48NF) 1 REDUCER (48N-32NF) 1 NIPPLE (32N-8") 1 RELIEF VALVE (2" NPT, 15 in-hg) 1 AIR PRE-FILTER 1 REDUCER (40N-32NF) 1 THREAD PROTECTOR (56NF) 2 S/O COUPLER (04OF-04H) 1 TEE (04NF-04NF-04NF) 1 CONNECTOR (04N-04O) 1 PLUG (04N, SQ) 1 BLOWER BASE 1 BLOWER BASE 1 CLIP NUT (M8-1.25) 1 VACUUM PRESSURE GAUGE 2 FLG SCREW (M6-1.00 X 20MM) 1 CONNECTOR (04N-04O90) 1 U-BOLT (5/16-NC X 2-1/2") 2 FLG LOCKNUT (5/16-NC) 6 WASHER (5/16") 2 FLG LOCKNUT (M6-1.00) 2 WASHER (1/4") 2 SILENCER CLAMP 1 TEE (-48N-48H-04N) 1 RAIN CAP (4") 1 NIPPLE (48N-4") 1 RELIEF FILTER BRACKET 2 FLG SCREW (M8-1.25 X 20MM, GD8) 1 T-BOLT CLAMP (3")

REMARKS

SEE NOT SHOWN FOR SERVICE PARTS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

SEE FOOTNOTE 3

NOT SHOWN:

500-1932 SHAFT SEAL (1 REQ'D) 500-1933 MAIN SEAL (4 REQ'D) FOOTNOTES:

1. DO NOT ADJUST. 2. FOR LONG TERM STORAGE, REMOVE PLUG & SPRAY LIGHT OIL THEN RUN FOR 1 TO 2 MINUTES AND REPLACE PLUG. 3. REMOVE SPRING FROM CLAMP 110-959 BEFORE INSTALLING ON RELIEF FILTER. NOTE:

10

ID0199592

30

COVERS AND GUARDS FX20

6

6

6

2

6

1

7

3

4 7

5

9 11 11

6

7

8

10

8

10 9 9

8

9

12 8

03

ID0199849

31

COVERS AND GUARDS FX20

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 COVER 1 COVER 1 BELT COVER 1 GUARD STIFFENER 1 BOLT-ON CLAMP (1") 6 FLG SCREW (M8-1.25 X 20MM, GD8) 10 CLIP NUT (M8-1.25) 8 FLG LOCKNUT (M10-1.50) 8 FLG LK SCREW (M10-1.50 X 20MM) 4 FLG LK SCREW (M8-1.25 X 16MM) 4 FLG LK BOLT (3/8-NC X 5/8") 2 POP RIVET (3/16" X 1/2")

300-4924 300-4880 300-5976 300-4874 110-333 106-162 107-135 106-387 106-382 106-380 501-153 110-253

DESCRIPTION

REMARKS

BOLTS GUARD STIFFENER (300-4874) TO FRONT OF ENGINE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0199849

32

PRESSURE WASHER PLUMBING

WITH GAUGES FX20, ENDS WITH S/N DWPFX20XHP0001075

8

7 3

10 11

4

1 5

4 9

9

3

8 2 12

6 17

17

5

28

23

16

15 14

3

27

FROM WATER FILTER

25

22

26

21

19 17 30

18 24

20 31 29

13

SPRAY HOSE

07

ID0199786

33

PRESSURE WASHER PLUMBING

WITH GAUGES FX20, ENDS WITH S/N DWPFX20XHP0001075 REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

1 GAUGE BACK 1 GAUGE PANEL 4 FLG SCREW (M8-1.25 X 20MM, GD8) 4 CLIP NUT (M8-1.25) 4 FLG LOCKNUT (M10-1.50) 4 FLG LK SCREW (M10-1.50 X 20MM) 1 TACHOMETER/HOURMETER 4 SCREW (#6-32 X 1/2") 4 NUT (#6-32) 1 5,000 PSI GAUGE 1 ROCKER SWITCH DPDT ON-ON-(ON) 1 ACCESSORY SOCKET 1 BOLT ON CLAMP (5/8" X 5/8" SET) 2 WORM CLAMP (1/4" TO 5/8") 31 BULK HOSE (3/8", SOLD PER FT) 1 BYPASS/UNLOADER VALVE 3 CONNECTOR (06BS-06O90) 1 CONNECTOR (04BS-04O90) 1 HOSE (06OFX90-42"-3000) 1 HOSE (06OFX-34"-3000) 1 HOSE (04OFX-22"-3000) 1 CONNECTOR (04N-04O) 1 ELBOW (04NF-04NF45) 1 CONNECTOR (06N-06O) 1 CONNECTOR (08BSPP-08O) 1 SPECIAL TEE (-06HB, -12HB, -08OFX) 1 CONNECTOR (06BS-06O) 1 FITTING (06O-06H) 1 ABRASION SLEEVE (1.00" X 32") 1 ABRASION SLEEVE (1.00" X 40"") 1 ABRASION SLEEVE (1.00" X 21")

300-4884 300-4883 106-162 106-551 106-387 106-382 215-1863 105-189 105-215 213-419 217-908 214-301 111-146 110-249 116-881 153-494 150-2231 150-2230 515-716 154-755 515-735 154-339 514-418 514-077 153-184 150-1974 157-843 157-947 117-411 117-717 117-607

DESCRIPTION

REMARKS

OBSOLETE, USE KIT 190-10096 FOR SERVICE, SEE PAGE ID0747342

NOT SHOWN:

214-850

MICROSWITCH

SERVICE PART USED WITH REF #16, 153-494

FOOTNOTES:

NOTE:

07

ID0199786

34

PRESSURE WASHER PUMBING

WITH GAUGES FX20, BEGINS WITH S/N DWPFX20XEP0001076

12

6 28 14

29

10

9

11

8

13

4 3

23

15

25

31 1

22 17 21

19

2 5 20

32

24

14

26 19

7

16

30

27

18

01

ID0747738

35

PRESSURE WASHER PUMBING

WITH GAUGES FX20, BEGINS WITH S/N DWPFX20XEP0001076 REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 514-077 1 CONNECTOR (06N-06O) 2 106-382 4 FLG LK SCREW (M10-1.50 X 20MM) 3 106-387 4 FLG LOCKNUT (M10-1.50) 4 300-4884 1 GAUGE BACK 5 300-4883 1 GAUGE PANEL 6 213-419 1 5,000 PSI GAUGE 7 514-418 1 ELBOW (04NF-04NF45) 8 217-908 1 ROCKER SWITCH DPDT ON-ON-(ON) 9 106-551 4 CLIP NUT (M8-1.25) 10 106-162 4 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 11 215-1863 1 TACHOMETER/HOURMETER 12 105-189 4 SCREW (#6-32 X 1/2") 13 105-215 4 NUT (#6-32) 14 514-230 2 CONNECTOR (06N-06O90) 15 154-344 1 UN RUN TEE (06OFX-06O-06O) 16 514-181 1 CONNECTOR (04N-06O) 17 153-871 1 S/O COUPLER (06N-06H90, BRS) 18 116-881 31 BULK HOSE (3/8", SOLD PER FT) 19 110-249 2 WORM CLAMP (1/4" TO 5/8") 20 117-411 1 ABRASION SLEEVE (1.00" X 32") 21 117-194 1 ABRASION SLEEVE (1.00" X 16") 22 117-717 1 ABRASION SLEEVE (1.00" X 40"") 23 214-133 2 TERM DEUTS 16P 0460-202-16141 24 157-843 1 CONNECTOR (06BS-06O) 25 153-184 1 CONNECTOR (08BSPP-08O) 26 150-1974 1 SPECIAL TEE (-06HB, -12HB, -08OFX) 27 111-146 1 BOLT ON CLAMP (5/8" X 5/8" SET) 28 214-301 1 ACCESSORY SOCKET 29 150-4959 1 UNLOADER VALVE 30 153-768 1 HOSE (06OFX90S-18"-3000) 31 515-716 1 HOSE (06OFX90-42"-3000) 32 154-755 1 HOSE (06OFX-34"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0747738

36

NOTES:

ID0134963

37

TANK COMPONENTS

38

TANK & SKID FX20

15 1

9

13 14

11 8

12

9

10

23 7 22

24 17

18

16 2

5 21 20

6 3

4

19

09

ID0199895

39

TANK & SKID FX20

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

300-4921 300-4931 300-6106 115-004 105-136 105-065 499-542 499-543 107-096 215-2726 300-4922 157-013 300-4868 300-4867 106-327 214-103 214-104 106-162 118-323 110-367 362-1227 153-696 301-2647 157-645

QTY

1 1 1 1 2 2 1 1 7 1 1 1 1 1 4 1 2 5 1 2 1 1 1 2

DESCRIPTION

SHUT OFF TOP TANK SKID LOCK WELDMENT ZERK (04N45) BOLT (1/2-NC X 3-1/2", GD8) LOCKNUT (1/2-NC) GLASS BOWL HAND WHEEL LOCKNUT (M8-1.25, NLK) STROBE LIGHT, AMBER (LED) CAGE ( 4" BALL ) O-RING (438 D90) SHUTOFF SEAL FLOAT BALL (4") SCREW (M8-1.25 X 30MM) PC 2 PIN 12010973 WPAK PACKARD MALE TERMINAL FLG SCREW (M8-1.25 X 20MM, GD8) LOCK SHIM PLATE WORM CLAMP (3-1/4" TO 4-1/8"") MANUAL COMPARTMENT 4" GASKET SIGHTGLASS RETAINING RING WEATHER-PAC SEAL (2.80MM)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ADDITIONAL SHIMS IF NEEDED: THIN- 118-321; MED- 118-322 & THICK- 118-323 (SHOWN).

2. IF REPLACING STROBE LIGHT 217-108 USE KIT 190-2630.

NOTE:

09

ID0199895

40

DOOR & LATCH FX20

1 18 19 11

10 17

20

16 9 14 7 13 12

8

15

3 2 6

4 5 18

05

ID0199900

41

DOOR & LATCH FX20

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 TANK SKID 1 DOOR 1 WASHER 1 HANDLE 1 STEERING WHEEL CAP 4 KNOB (5/8-NC BLACK) 2 ACME NUT (1") 1 DOOR SEAL 2 KLIP RING (1.000") 1 PIN 1 FHC PLUG (-56) 2 BUSHING 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 2 FLG SCREW (M12-1.75 X 35MM) 2 WASHER (M12) 1 DOOR PROP 2 WASHER (1") 2 LEVER VALVE (4") 1 FHC BODY (48-64N) 1 CHAIN

300-4931 300-4925 107-731 300-5005 110-730 117-446 107-1001 300-4947 115-499 300-4946 153-255 300-6041 106-685 106-496 106-391 300-6108 106-144 153-1004 157-323 117-476

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS: 105-1213 BRASS VALVE HANDLE, 106-380 FLG. LK. SCREW, 500-2503 GATE VALVE SHAFT & 500-2278 SHAFT SEAL.

NOTE:

05

ID0199900

42

TANK DEFLECTOR FX20

2 1

3

VAC TANK

02

ID0199960

43

TANK DEFLECTOR FX20

REF PART NO. NUMBER

1 300-6026 2 106-561 3 106-162

QTY

DESCRIPTION

REMARKS

1 DEFLECTION PLATE 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 2 FLG SCREW (M8-1.25 X 20MM, GD8)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0199960

44

NOTES:

ID0134963

45

FILTER COMPONENTS

46

FILTER/CYCLONE FX20

23 25 30

26

23

1

26 4 6 7

30 23

3 5

8

31

10

5

11 4

32

9 28 27 36 30

12 38

13

23 13

23

2 35

37 22

36

39

21

23 29

40

18 19

24

17 33

20

17 33 14

15

34 16

06

34

ID0199986

47

FILTER/CYCLONE FX20

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

QTY

DESCRIPTION

300-4906 1 CYCLONE 302-2750 1 TRAP BUCKET 105-1298 1 KNOB (1/2-NC) 106-387 4 FLG LOCKNUT (M10-1.50) 106-382 4 FLG LK SCREW (M10-1.50 X 20MM) 110-551 1 KNOB (1/2-NC, BLACK) 105-078 4 NUT (1/4-NC) 300-6060 1 BAR 105-1276 1 U-BOLT (1/4-NC X 1.375) 300-6059 1 LATCH BOLT ( 1/2-NC ) 106-333 1 SCREW (M12-1.75 X 40MM, 8.8) 106-685 1 LOCKNUT(M12-1.75,PRV TRQ,10.9) 106-386 6 FLG LOCKNUT (M8-1.25) 195-1200 1 VAC FILTER 105-1300 81 EDGING ( 47" ) 300-6037 1 FILTER COVER 107-652 2 NYLON WASHER 300-5018 1 FLAP 300-5019 1 PLATE 106-640 2 SCREW (M6-1.00 X 20MM,BUT SOC) 105-284 2 WASHER (3/16") 106-237 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 310-895 6 T-BOLT CLAMP (3") 300-4893 1 FILTER CANISTER 116-895 16 3" RETURN HOSE 154-487 2 ELBOW (48NF-48NF90) 115-299 1 NIPPLE (48N-3") 154-486 1 ELBOW (48NF-48NF45) 116-895 27 3" RETURN HOSE 514-168 3 S/O ADAPTER (48N-48H) 116-895 60 3" RETURN HOSE 105-1300 32 EDGING ( 31" ) 105-071 2 WASHER (1/2") 107-653 2 OVER SIZE WINGNUT 157-870 1 SHUT-OFF (08N-08NF) 106-162 6 FLG SCREW (M8-1.25 X 20MM, GD8) 153-696 1 4" GASKET 499-542 1 GLASS BOWL 301-2647 1 SIGHTGLASS RETAINING RING 499-543 1 HAND WHEEL

REMARKS

BEGINS WITH S/N CMWFX20XKA0000155

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0199986

48

NOTES:

ID0134963

49

FLUID COMPONENTS

50

ANITFREEZE PLUMBING FX20

1 3 5

2

4

18

12

14 13

TO WATER PUMP

19 11

4 7

4

8

21 19 18 18

1

14

5

10 12

14

4

13 12 8 26 17 5 20 18 19 16 15 13 14 12 15 11 4 FROM 6

14 13

25

9 DRAIN

8 24 23

12

22

WATER TANK

5

05

ID0200069

51

ANITFREEZE PLUMBING FX20

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1 ANTIFREEZE TANK (3GAL) 1 HOLDER 1 TANK MOUNT 9 FLG SCREW (M8-1.25 X 20MM, GD8) 9 FLG LOCKNUT (M8-1.25) 1 MOUNT PLATE 1 FILTER BRACKET 3 SHUT-OFF (12NF-12NF) 1 BK CONNECTOR (12O-12OBK) 1 STREET ELBOW (12N-12NF45) 2 U-BOLT CLAMP (1-1/2") 8 WORM CLAMP (1/2" TO 1-1/4") 57 BULK HOSE (3/4", SOLD PER 1") 5 S/O COUPLER (12N-12H) 2 TEE (12NF) 1 NIPPLE (12N-3 1/2") 1 NIPPLE (12N-2") 4 ALL THREAD (12N) SCH 80 3 ELBOW (12NF90) 1 NIPPLE (12N-4") 1 INLINE STRAINER (-12NF, NYL) 1 BOLT-ON CLAMP (1",SOLD PER SET) 2 BOLT (1/4-NC X 1-3/4") 1 BACKUP (BOLT-ON) 1 S/O COUPLER (-12OFX-12H) 1 NIPPLE (12N-14")

SEE NOT SHOWN FOR SERVICE PARTS

FILTER GASKET FILTER BOWL FILTER SCREEN (12N, 80 MESH) CAP (96F) POLY REPAIR KIT BULKHEAD FITTING (3/4-14 NPT)

SERVICE PART FOR REF #21, 159-331 SERVICE PART FOR REF #21, 159-331 SERVICE PART FOR REF #21, 159-331 SERVICE PART FOR REF #1, 364-325 SERVICE PART FOR REF #1, 364-325 SERVICE PART FOR REF #1, 364-325

364-325 310-301 300-4887 106-162 106-386 300-5974 300-5180 120-073 514-004 149-513 196-067 110-026 115-374 514-161 115-123 114-021 115-121 115-163 114-013 150-1924 159-331 110-573 105-198 322-289 105-1027 150-1925

DESCRIPTION

REMARKS

USE: 1 @ 16.5", 1 @ 5", 1 @ 27.5" & 1 @ 8"

SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

153-676 153-677 153-678 110-707 190-053 500-1289

FOOTNOTES:

NOTE:

05

ID0200069

52

WATER HOSE/TOOLS FX20

2

21

1 1

14 17 18 16

TO ANTI-FREEZE PLUMBING

3

19 5

20

15 10

6 13

11 12

7 8

8

8

17 13

22

13 9

9

4 07

ID0200108

53

WATER HOSE/TOOLS FX20

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

QTY

364-579 118-181 153-883 315-721 514-161 153-197 316-950 106-806 106-709 150-2071 153-461 150-2070 105-1291 110-368 107-096 105-117 106-162 300-6030 106-551 300-6034 310-893 153-098

1 2 1 1 1 1 1 4 4 1 1 1 3 1 1 1 3 1 2 1 1 1

DESCRIPTION

REMARKS

80 GAL TANK ASSY RATCHET STRAP (1" X 6') BK CONNECTOR (12NF, POLY) 3" SUCTION HOSE-25'-M/F S/O COUPLER (12N-12H) STREET ELBOW (12N-12NF90) WATER TANK STAND FLG LK SCREW (M12-1.75 X 25MM) FLG LK NUT (M12-1.75) WASH WAND ( NO NOZZLE ) QDC BODY (3/8") NOZZLE ( 15 DEG., #3 ) SPRING BUCKLE STRAP .75" WIDE SNAPPER PIN (3/8" X 1-1/2") LOCKNUT (M8-1.25, NLK) WASHER (5/16") FLG SCREW (M8-1.25 X 20MM, GD8) BAR CLIP NUT (M8-1.25) WASH HOSE HANGER SUCTION TOOL SPRAY HOSE ( 3000 )

SEE FOOTNOTE 1

BULK EDGING ( 1/8", ADHESIVE)

USE 2X @ 10" AROUND EACH TOOL HOLDER CUTOUT

SEE FOOTNOTE 2

SEE FOOTNOTE 3

NOT SHOWN:

105-1300

20"

FOOTNOTES:

1. FOR REPLACEMENT LID USE SERVICE PART 320-233, OR FOR REPLACEMENT LANYARD USE SERVICE PART 500-2890.

2. 3" SUCTION HOSE-25"-M/F 315-721 INCLUDES: 117-590 1 HOSE (3" X 25') 153-341 1 FHC ADAPTER (48-48N) 310-895 2 T-BOLT CLAMP (3") 155-264 1 FHC BODY (56-48H) 3. SUCTION TOOL 310-893 INCLUDES: 310-618 1 TUBE (3" X 60", ABS) 310-243 1 VACUUM HANDLE 166-360 1 FHC ADAPTER (48-48N) NOTE:

07

ID0200108

54

NOTES:

ID0134963

55

TRAILER

56

SKID MOUNTING KIT S4S LIGHT KIT

5

7

6 3 4 5

5 2

03

ID0202632

57

SKID MOUNTING KIT S4S LIGHT KIT REF PART NO. NUMBER

1 2 3 4 5 6 7

190-1335 214-524 105-856 214-516 105-095 105-820 300-5048 105-085

QTY

3 2 1 2 3 1 5

DESCRIPTION

S4S MOUNT KIT RED LAMP (M15) BOLT (1/4-NC X 1 1/4") 3-LIGHT BAR (M15) WASHER (1/4") FLG LK BOLT (1/4-NC X 3/4") LIGHT BAR MOUNT LOCKNUT (1/4"-NC)

REMARKS

INCLUDES REF. NO.'S 1 THRU 7. SEE FOOTNOTE 1

NOT SHOWN:

106-470 106-442

4 FLG SCREW (M16-2.0 X 40MM) 4 FLG LK NUT (M16-2.0, PRVTRQ 10.9)

FOOTNOTES:

1. INCLUDES 4X 106-470 FLG SCREW (M16-2.0 X 40MM) AND 4X 106-442 FLG LK NUT (M16-2.0,PRVTRQ10.9) USED TO MOUNT FX2X SKID TO TRAILER.

NOTE:

03

ID0202632

58

FRAME AND LIGHTS S4S

6

2 1 21 26

27 8 5 23 24 3 20

25

22

7

4 18

10

13

9 19 21

11 16

17

18 12

05

17

15

14

ID0184354

59

FRAME AND LIGHTS S4S

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

2 WASHER (5/8) 1 FLG LK BOLT (1/2-NC X 1-1/4") 1 REGISTRATION HOLDER 6 GROMMET (1-1/2") 1 EXTERNAL SNAP RING (2.5") 1 SWIVEL JACK (5,000 LBS) 1 LEFT HAND FENDER 1 RIGHT SINGLE FENDER 2 GROMMET (M60, LAMP MOUNT) 4 RED LAMP (M15) 2 S,T,T LAMP (M60) 1 TAG BRACKET 8 FLG LK BOLT (1/2-NC X 1") 1 LICENSE PLATE LAMP 2 FLG LK BOLT (1/4-NC X 3/4") 2 FLG LOCKNUT (1/4-NC) 18 SCREW (#10-24 X 3/4",PAN TORX) 10 LOCKNUT (#10-24) 2 GROMMET (3/4", RUBBER) 4 AMBER LAMP (M15) 9 FLG LOCKNUT (1/2-NC) 8 MOUNT (M15, LAMP) 4 FLG SCREW (M16-2.0 X 40MM) 4 FLG LKNUT (M16-2.0,PRVTRQ10.9) 3 POP RIVET (5/32" X .385") 1 SCREW(#12-24 X 1-1/4", HWH SLF-DRILL TEK 5 1 S4S TRAILER FRAME

105-359 105-830 110-129 116-184 115-457 205-1140 318-1006 318-1005 217-225 214-524 217-224 318-1013 105-829 215-412 105-820 105-832 105-687 106-048 116-918 217-263 105-833 214-537 106-470 106-442 110-468 105-1778 300-5037

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

TORQUE TO 200-225 FT LBS

NOT SHOWN:

110-1050 110-449

1 4

SAFETY CHAIN POP RIVET (3/16" X .690")

FOOTNOTES:

1. USE P/N: 190-1158 (S6B,S7B,S8B FENDER KIT) FOR COMPLETE FENDER KIT REPLACEMENT. INCLUDES REF. #'S 7 THRU 22.

NOTE:

FOR COUPLER DETAIL REFER TO ID0210166.

05

ID0184354

60

AXLE AND WHEELS

S4S

5

6

2 1

3 4

02

ID0188574

61

AXLE AND WHEELS S4S

REF PART NO. NUMBER

1 2 3 4 5 6

205-1070 205-1074 205-268 205-1061 205-164 105-994 105-969

QTY

1 1 1 1 4 4

DESCRIPTION

T/W (ST225/75R15, D) TORSION AXLE (4500#) WHEEL (15.00" X 6.00", W/6) TIRE (ST225/75R15, D) VALVE STEM (.453", SNAP-IN) FLG LOCKNUT (5/8-NC) FLG BOLT (5/8-NC X 1-1/2",GD8)

REMARKS

INCLUDES #'S 2 THRU 4. SEE FO0TNOTE 1 SEE FOOTNOTE 2

TORQUE TO 145-155 FT LBS

NOT SHOWN:

FOOTNOTES:

1. TIRE AND WHEEL CAPACITY - 2540 @ 65 PSI 2. FOR REPLACEMENT LUG NUTS USE P/N: 105-114

NOTE:

02

ID0188574

62

DRUM AND HUB

12" X 2" ELECTRIC (EZ-LUBE) S4S

11 9 10 8 12 7 4 6

1

5 3 2

02

ID0207847

63

DRUM AND HUB

12" X 2" ELECTRIC (EZ-LUBE) S4S REF PART NO. NUMBER

QTY

1 305-485 2 500-1607 3 125-269 4 125-274 5 125-270 6 125-277 7 105-754 8 105-1404 9 105-1403 10 500-1608 11 500-1609 12 105-114

- DRUM AND HUB 1 GREASE SEAL (3.376"OD X 2.25"ID, DBL LIP) 1 TAPERED BEARING INNER 1 TAPERED BEARING OUTER 1 TAPERED RACE INNER 1 TAPERED RACE OUTER 1 SPINDLE WASHER 1 SPINDLE NUT 1"-14 UNF 1 SPINDLE NUT RETAINER 1 GREASE CAP (2.44" O.D., DRIVE IN) 1 GREASE CAP PLUG AR WHEEL NUT (1/2"-NF)

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 5 AND 6, SEE FOOTNOTE 1

TORQUE TO 95 FT-LB

NOT SHOWN:

105-756

AR

WHEEL STUD (1/2-NF X 1-13/16")

FOOTNOTES:

1. INCLUDES WHEEL STUDS

NOTE:

02

ID0207847

64

BRAKE ASSEMBLY

12" X 2" ELECTRIC W/ PARKING BRAKE S4S

03

ID0207875

65

BRAKE ASSEMBLY

12" X 2" ELECTRIC W/ PARKING BRAKE S4S REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

160-1313 160-1314 160-489 160-490 500-1618 160-493 160-505 160-494 160-495 160-496

QTY

1 1 1 1 2 1 1 1 1 1

DESCRIPTION

REMARKS

LEFT BRAKE ASS'Y RIGHT BRAKE ASS'Y LEFT ACTUATING LEVER ARM RIGHT ACTUATING LEVER ARM RETRACTOR SPRING SHOE LINING KIT SHOE LINING KIT ADJUSTER ADJUSTING SCREW SPRING MAGNET KIT

INCL REF NO.'S 1 THRU 6 INCL REF NO.'S 1 THRU 6

OBSOLETE, USE 160-505 KIT

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0207875

66

PARKING BRAKE FEATURE S4S

2

2

1

7

3 1

8 5 6 4

2 1

02

ID0202296

67

PARKING BRAKE FEATURE S4S

REF PART NO. NUMBER

1 2 3 4 5 6 7 8

205-1104 500-1589 500-1590 500-1591 500-1588 500-1587 105-033 105-092 105-117

QTY

6 6 1 1 1 3 3 2

DESCRIPTION

PARK BRAKE ASSEMBLY CLEVIS PIN (3/16" X 5/8") COTTER PIN (1/16" X 7/8") BREAKAWAY CABLE PARK BRAKE CABLE PARK BRAKE LEVER BOLT (5/16-NC X 2") NUT (5/16-NC) WASHER (5/16")

REMARKS

INCLUDES 1 THRU 5.

SAME NO. FOR LEFT AND RIGHT. BOTH INCLUDED IN 205-1104 ASS'Y.

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0202296

68

ACCESSORIES

1 3 5

7

2

6 4

8

10

9

14 13 12

11

05

ID0087773

69

ACCESSORIES REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306-912 307-572 105-319 105-384 326-569 105-372 205-024 110-1050 110-050 110-1009 110-1010 105-1330 310-392 106-211 107-649

QTY

DESCRIPTION

DRAW BAR, SQUARE MOUNT (2.5") DRAW BAR, SQUARE MOUNT (3.0") 1 BOLT (3/4-NC X 1-1/2") 2 WASHER (3/4") 1 SAFETY CHAIN KEEPER 1 LOCKNUT (3/4-NC) 1 BALL HITCH (2-5/16") AR CHAIN (3/8" X 90.5"") AR CHAIN BOOMER (5/16" TO 3/8"") AR TRANSPORT CHAIN ASS'Y (3/8" X 16') AR TRANSPORT CHAIN ASS'Y (3/8" X 8') AR CLEVIS GRAB HOOK (3/8") AR WHEEL CHOCK 1 WASHER (.531") 1 SCREW (1/2-NC X 2-1/2", LAG)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

MIN. BREAK = 26,000 LBS. SEE FOOTNOTE 3 WLL= 5,400 LBS. WLL=6,600 LBS. WLL=6,600 LBS. WLL=6,600 LBS. INCL REF NO.'S 13 & 14

NOT SHOWN:

FOOTNOTES:

1. DRAW BAR, SQUARE MOUNT (2.5") MAXIMUM VERTICAL LOAD 8,000 LBS. MAXIMUM GROSS TRAILER WEIGHT 40,000 LBS. 2. DRAW BAR, SQUARE MOUNT (3.0") MAXIMUM VERTICAL LOAD 15,000 LBS. MAXIMUM GROSS TRAILER WEIGHT 60,000 LBS. 3. USED FOR SAFETY CHAIN.

NOTE:

FOR MOUNTING 306-912 DRAW BAR, SQUARE MOUNT (2.5") USE 5/8" GRADE 8 FASTENERS. FOR MOUNTING 307-572 DRAW BAR, SQUARE MOUNT (3.0") USE 3/4" GRADE 8 FASTENERS.

05

ID0087773

70

ADJUSTABLE COUPLERS

1

7 1 6

2

3

4 5 1

03

ID0210166

71

ADJUSTABLE COUPLERS REF PART NO. NUMBER

1 2 3 4 5 6 7

205-1113 205-1114 205-498 105-359 106-028 105-994 327-5

QTY

1 1 1 4 2 2 4

DESCRIPTION

2" BALL COUPLER ASSEMBLY 2-5/16" BALL COUPLER ASSEMBLY LUNETTE (3") WASHER (5/8) FLG BOLT (5/8-NC X 5", GD8) FLG LOCKNUT (5/8-NC) SCREW-HH[5/8-11 X 1.75, GR5, YZ]

REMARKS

SEE FOOTNOTE 1 & 4 SEE FOOTNOTE 2 & 4 SEE FOOTNOTE 3 USE AS REQUIRED USED WITH 205-498 LUNETTE (3") ONLY USED WITH 205-498 LUNETTE (3") ONLY, TORQUE TO 110 FT-LBS USED WITH 205-1113 & 205-1114 COUPLERS, TORQUE TO 110 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. G.T.W. (7000 LBS), MAX VERTICAL TONGUE (1050 LBS) 2. G.T.W. (12500 LBS), MAX VERTICAL TONGUE (1875 LBS) 3. G.T.W. (25000 LBS), MAX VERTICAL TONGUE (3000 LBS) 4. BOTH 205-1113 & 205-1114 INCLUDE 4X 105-385 LOCK WASHER (5/8"), 4X 105-1570 NUT (5/8-11 NC), 4X BOLT (5/8-NC X 1-1/2", GD5), & 1X 110-032 SNAPPER PIN. THE 4X BOLT (5/8-NC X 1-1/2", GD5) THAT ARE INCLUDED WITH THE COUPLER NEED TO BE DISCARDED AND REPLACED WITH 4X 327-5 SCREW-HH[5/8-11 X 1.75, GR5, YZ].

NOTE:

WASHERS SHOULD BE INSTALLED BETWEEN COUPLER AND HITCH CHANNEL.

03

ID0210166

72

NOTES:

ID0134963

73

ELECTRICAL

74

ELECTRICAL SCHEMATIC

FX20 POWER PACK W/ KOHLER ELECTRIC START BATTERY DISCONNECT 1A

1

2

S1

BT1 BATTERY

PUMP CLUTCH L2

2 B1 IGNITION SWITCH MAIN FUSE

1A

3 F1

STARTER SOLENOID

BAT

20A

14

IGN ST MAG

S2

5

M

6

20

PUMP CLUTCH RELAY 4 K1 5 3

STARTER MOTOR

HARNESS FUSE

>

<< 17 << 1A <<

F3

4 WATER WASH PRESSURE S3 PUMP SWITCH 1 SWITCH 19 18 2 SP1 3 WATER 4 SS1 SENSOR 4 5 SWITCH

ACCESSORY SOCKET E2

L1

9 ACC FUSE

4

22

1A

14 15

6

17

1A

15A

<<

J1 P1

23

F2

10A

16 7

21

DS1

FUEL SHUTOFF SOLENOID

1A SP2

STROBE LIGHT

E.O.P. SWITCH

>

24

13 8 12 SPARK PLUG

SPARK ADVANCE MODULE

G1 8 12 SPARK PLUG

E1

E1

11 IGNITION 11 MODULE

G2 B+ VR1

FLYWHEEL STATOR

G2

AC 10 AC 10

20 AMP

REGULATOR RECTIFIER

01

ID0181374

75

ELECTRICAL SCHEMATIC

FX20 POWER PACK W/ KOHLER ELECTRIC START

CIRCUIT DESCRIPTION Circuit Number 1 1A 1B 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

01

Wire Color blk blk/red bld/blu red red/blu org/grn wht/blk yel wht blk violet yel brn grn red red yel/red red/yel blu/yel blu blu/wht org/yel wht grn

Function System Ground Medium Current Ground Low Current Ground Battery Positive Circuit Fused Battery Circuit Ignition & Accy Circuit Start Circuit Ignition & Accy Circuit Spark Advance Module to Magneto Ground Circuit Spark Plug Wire Voltage Regulator to Ignition Circuit to Battery Positive Voltage Regulator to Flywheel Stator Ignition Module to Spark Advance Module Ignition Module to Spark Advance Module Spark Advance Module to Ground Fuel Shut-off Solenoid from Ignition Circuit Fuel Shut-off Solenoid from Start Circuit Spark Advance Module to Battery Circuit Water Sensor Switch to Pump Clutch Relay Wash Pump Switch to Water Pressure Switch Water Pressure Switch to Water Sensor Switch Pump Clutch Relay to Pump Clutch Accessory Circuit to Strobe Light Accessory Fuse to Accessory Socket Optional Kill Circuit Optional Engine Oil Pressure Indicator Circuit

ID0181374

76

ELECTRICAL SCHEMATIC

FX20 POWER PACK W/ KOHLER ELECTRIC START

COMPONENT DESCRIPTION Ref. Number B1 BT1 DS1 E1 E2 F1 F2 F3 G1 G2 J1 K1 L1 L2 M1 P1 S1 S2 S3 SP1 SP2 SS1 VR1

Part Number See notes 213-270 217-108 See notes 214-301 215-044 217-810 217-811 See notes See notes See notes 217-710 See notes 166-390 215-128 See notes 217-874 See notes 215 217-908 See notes 215-1413 See notes

Component Starter w/ solenoid Battery Strobe light Spark plug Accessory socket Main fuse Accessory fuse Harness fuse Spark advance module Ignition module Pump clutch relay Fuel shut-off solenoid Pump clutch Hourmeter

Notes Service part available from Kohler 12V, 340CCA, SP-40 Service part available from Kohler 20A BARREL Type AGC-20 10A ATC 15A ATC Service part available from Kohler Service part available from Kohler female connector socket?

Service part available from Kohler Comes with 157-350 Pressure Pump w/Clutch Service part available from Kohler

Battery disconnect switch Ignition switch Wash pump switch Water pressure switch Engine oil pressure switch Water sensor switch Voltage regulator

Service part available from Kohler Part of 153494 Unloader Valve "Oil Sentry", service part available from Kohler Service part available from Kohler

WIRING HARNESS Ref. No. 1 2 3 4

01

Part No. 215-1425 215-1446 215-305 215-313

Quantity 1 1 1 1

Description FX20 HARNESS FX20 STROBE HARNESS NEG. BATTERY CABLE POS. BATTERY CABLE

ID0181374

77

78

ELECTRICAL DIAGRAM

TO WATER PUMP SWITCH S3

CAP

BLU (20) BLK/RED (1A)

RED/YEL (18)

FUEL FUSE B

ORG/GRN (4)

TO WATER PRESSURE SWITCH SP1

ORG/YEL (22)

5

6

D

2

3

C

B

4

ORG/GRN (4) B

A

ORG/YEL (22)

BLU/YEL (19)

A

ORG/GRN (4)

ORG/YEL (25)

BLU (20)

BLK/RED (1A)

10 AMP FUSE F2 WATER PUMP RELAY K1

1

TO ACCESSORY SOCKET E2

RED/YEL (18)

ORG/YEL (25)

A

FX20 POWER PACK W/KOHLER ELECTRICAL START

A

B

A

B

B

A

3 5 24 1

YEL/RED (17)

-B-

-ABLK/RED (1A)

-A-

TO ENGINE ORG/GRN (4) 1.0 ORG/GRN (4)

02

ORG/GRN (4)

1

15 AMP FUSE F3 ID0207591

79

ELECTRICAL DIAGRAM

FX20 POWER PACK W/KOHLER ELECTRICAL START

TO WATER LEVEL SWITCH SS1 YEL/RED (17)

TO WATER C B A PUMP BLK/RED L2 BLU 16 (20)

(1A)

BLU/YEL (19)

TO STROBE DS1 C B

A B

A

BLK/RED (1A)

BLU/WHT (21)

1 B

A

-B-

02

ID0207591

80

ELECTRICAL DIAGRAM

FX20 POWER PACK W/KOHLER ELECTRICAL START REF PART NO. NUMBER

1

215-1425

QTY

DESCRIPTION

1

FX20 HARNESS

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0207591

81

82

ELECTRICAL DIAGRAM FX20 STROBE HARNESS

TO STROBE DS1 B

A

BLK/RED (1A)

ORG/GRN (4)

B

A

1

ORG/GRN (4)

10 AMP FUSE F3

BLK/RED (1A)

ORG/GRN (4) ORG/GRN (4)

TO ENGINE 02

ID0207599

83

ELECTRICAL DIAGRAM FX20 STROBE HARNESS REF PART NO. NUMBER

1.

215-1446

QTY

1

DESCRIPTION

REMARKS

FX20 STROBE HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0207599

84

ELECTRICAL DIAGRAM

NEG. BATTERY CABLE (4 GA., BLK)

TO DISCONNECT S1

3

TO ENGINE

01

ID0207602

85

ELECTRICAL DIAGRAM

NEG. BATTERY CABLE (4 GA., BLK) REF PART NO. NUMBER

3

215-305

QTY

1

DESCRIPTION

REMARKS

NEG. BATTERY CABLE (4 GA. X 30", BLK)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0207602

86

ELECTRICAL DIAGRAM

POS. BATTERY CABLE (4 GA. , RED) TO STARTER

B1

1

TO BATTERY

BT1

02

ID0207632

87

ELECTRICAL DIAGRAM

POS. BATTERY CABLE (4 GA. , RED) REF PART NO. NUMBER

QTY

DESCRIPTION

1.

1

BATTERY CABLE (4 GA. X 65", RED)

215-313

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0207632

88

ELECTRICAL DIAGRAM S4S TRAILER HARNESS

TO FENDER MARKER LIGHT HARNESS

TO TAIL LIGHT FENDER HARNESS

TO BRAKE

RIGHT MARKER

WHT 16

CAVITY PLUG

WHT 16 BRN 16

WHT 12 B

B

A

1 2

4 3

32 Y

A

WHT 16

BRN 16

WHT BLK

BRN 16

BLU 12

GRN 16

RIGHT MARKER

BRN 16

FIGURE 1

WHT 16

BLK WHT

CAVITY PLUG

WHT 12

CAVITY PLUG

TO FRAME GROUND

BRN 14

A

BRN 16

C B

FIGURE 1

A

B

WHT 16 BRN 16

C

PC: 12010717 PT: 12089040

(RT)

GRN 16

BLK WHT

(LT) (A) N.C.

BRN 16

WHT 16

BLK WHT

BLK WHT

WHT 12

(GD)

BLU 12

WHT 16

BRN 16

WHT 16

BRN 16

(TM) (ST)

WHT 16

YEL 16

BLK WHT

1

BRN 16

WHT 16

LEFT MARKER

WHT BLK B

WHT 16

BRN 16

LEFT MARKER

02

A

BRN 16

WHT 16

TO FENDER MARKER LIGHT HARNESS

B

A

BLU 12

WHT 12

WHT 16 BRN 16

TO BRAKE

YEL 16 2 1

3 4

BRN 16

TO TAIL LIGHT FENDER HARNESS

ID0209523

89

ELECTRICAL DIAGRAM S4S TRAILER HARNESS REF PART NO. NUMBER

1.

215-1275

QTY

1

DESCRIPTION

REMARKS

S4S TRAILER HARNESS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0209523

90

NOTES:

ID0134963

91

ACCESSORIES

92

CLM3000 GPS KIT FX20

1

2

3 4 04

ID0714670

93

CLM3000 GPS KIT FX20

REF PART NO. NUMBER

1 2 3 4

190-2693 222-7232 110-366 220-6781 215-3312

QTY

DESCRIPTION

CLM3000 GPS KIT 1 4G + GNSS ANTENNA 6 VELCRO STRIP (1", SOLD PER IN) 1 FMS - GPS 3657 W/DATA PLAN 1 GPS HARNESS - CANLINK 3000 SERIES

REMARKS

DRILL HOLE ON THE BASE PLATE TO INSTALL THE ANTENNA CUT 110-366(VELCRO) IN TO 4 X 1.5" LONG PIECES FOR INSTALLATION

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

04

ID0714670

94

ACCESSORIES FX20

9 8 5 4

6 3

1 7

2

10

01

ID0204905

95

ACCESSORIES FX20

REF PART NO. NUMBER

QTY

101-138 1 117-596 2 259-492 3 120-148 4 179-308 5 166-360 6 190-1345 7 300-4120 8 315-651 9 318-652 10 150-2023

1 1 1 1 1 1 1 1 1 1

DESCRIPTION

LAWN SWEEPER 56" STEEL VAC. WAND HANDLE 13" SWEEPER HEAD SUCTION HOSE (2",SOLD/INCH) ADAPTER FHC ADAPTER (48-48N) SPOILS TANK PLUG 4" ( FHC ) KIT PLUG (64N) 7' SUCTION TOOL 3" SUCTION HOSE-50'-M/F 2.6 GPM TURBO SPRAY NOZZLE

REMARKS

INCL. REF NO'S: 1 THRU 5 SEE NOT SHOWN SECTION SEE FOOTNOTE 2 SEE FOOTNOTE 1 & NOTES SECTION

NOT SHOWN:

499-522

INSERT, SERVICE PART LAWN SWEEPER

FOOTNOTES:

1. TANK MUST BE SUPPORTED ON TRUCK BED OR ON STANDS BEFORE ATTACHING KIT #195-1345. IT WILL DRAG ON THE GROUND IF NOT SUPPORTED. 2. USE COMPOUND CEMENT TO FASTEN 179-308 (ADAPTER) TO 117-596 (WAND HANDLE).

NOTE:

157-387 153-915 117-476

01

1 FHC BODY (64-64N) 1 FHC PLUG (-64) 1 CHAIN

INCL W/ 190-1345 INCL W/ 190-1345 INCL W/ 190-1345

ID0204905

96

LEFT SIDE CONTROL FX20

8

13

8 7 6 7

15

14 3

4 12 11

7

8

2

1

12 5

9 10

02

ID0204230

97

LEFT SIDE CONTROL FX20

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

190-1343 194-644 111-064 106-385 106-640 196-122 300-6104 106-162 106-386 515-748 150-1338 116-881 110-249 300-6103 105-189 105-215

QTY

DESCRIPTION

- LEFT CONTROL KIT 1 CABLE THROTTLE(50"HD) 1 KNOB (1/4-NC, ORANGE) 2 FLG LOCKNUT (M6-1.00) 2 SCREW (M6-1.00 X 20MM,BUT SOC) 1 CHOKE CONTROL CABLE (49") 1 CONTROL LEFT MOUNT 6 FLG SCREW (M8-1.25 X 20MM, GD8) 6 FLG LOCKNUT (M8-1.25) 1 HOSE (06OFX90L-50"-3000) 1 HOSE (06OFX90S-56"-3000) 69 BULK HOSE (3/8", SOLD PER FT) 2 WORM CLAMP (1/4" TO 5/8") 1 CONTROL LEFT BRACKET 1 SCREW (#6-32 X 1/2") 1 NUT (#6-32)

REMARKS

INCL REF #'S 1 THRU 12

NOT SHOWN:

215-1456

ELECTRICAL HARNESS

FOOTNOTES:

NOTE:

SERVICE PARTS FOR 194-644 "CABLE THROTTLE (50" HD)"

02

ID0204230

98

NOTES:

ID0134963

99

MISCELLANEOUS

100

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

101

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

102

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

103

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

104

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

105

106

FX20 Related Publications Component

Ass’y

P/N

Model: FX20 ..................... Parts Manual ................................................................ ............. 053-1229 FX20 ..................... Operators Manual ........................................................ ............. 053-1270 FX20...................... Repair Guide (Service Manual) .................................... .................. N/A FX20...................... Tech Supplement .......................................................... .................. N/A

Engine: Kohler .................. Parts Manual 195-1026, 195-1602, 195-2813..……www.kohlerplus.com Kohler ................... Operators Manual………………… ................................. .............. 053-2444 Kohler ................... Service (Shop) Manual .................................................. (055-040) 053-2445

Filters Engine: Air Filter Element Set(foam) ........................................................................................ 194-340 Air Filter Element (foam) ............................................................................................... 194-341 Fuel Filter .................................................................................................................... 194-669 Oil Filter ....................................................................................................................... 157-630 Vac Canister Air Filter……………………………………...……………………………………….………….194-1200 Vac Pre_Filter…………………………………………………………………………………….153-495 Water (H2o) Water Strainer………………………………………………………………………………....153678

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ......................................... 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ................................................. 190-052

VER.05

ID0204000

107

ID0040564

108

ID0135281