Ditch Witch FM50 Parts Manual 053-093 PDF

FM50

Parts Manual

CMW®

Issue 8

053-093

1

FM50 ISSUE NO. 08PL-01/17 For Replacement Copy Order P/N 053-093

This product and its use may be coverd by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: FM50

Copyright 2004, 2006, 2008, 2011, 2014, 2017 by The Charles Machine Works, Inc.

, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

ID0135305

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 04

ID0128552

4

WARRANTY _________________________ DW WARRANTY Policy August, 2016

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 05

ID0134872

5

CONTENTS_____________________ Decals

Accessories

Decal Location .......................................... 8 Decal Location ........................................ 10 Decal Location - Tank .............................. 12

Hose Adapter ........................................ 108 Installation Components ........................ 104 Fluid Mixing Accessories ........................ 110 Umbrella Mount ..................................... 106

Generator Auxiliary Outlets - Begins ........................... 30 Engine and Generator ............................ 16 Engine & Generator Controls - Ends ....... 20 Engine & Generator Controls - Begins ....... 24 Fuel Tank & Battery ................................ 32 Generator Enclosure .............................. 34 Generator Insulation .............................. 36 Intake and Exhaust Components ........... 38 Radiator .................................................. 28

Miscellaneous Bolt/Nut Torque Chart ........................... 114 Filters ................................................... 118 Optional Kits ......................................... 118 Parts Manual Change Request ............ 119 Related Publications ............................. 118 Replacement O-Ring Chart ................... 117 Warranty Registration .......................... 122

Hoppers Centrifugal Pump ................................... 50 Mixing Hopper (LH) ................................... 46 Mixing Hopper (RH) .................................. 42

Tanks Tank Fill Plumbing .................................. 58 Tank Plumbing – 1000 Gal ......................... 54 Transfer/Bypass Plumbing ....................... 60

Electrical Electrical Schematic - AC - Ends ............... 64 Electrical Schematic - AC - Begins ............. 66 Electrical Schematic - DC - Ends .............. 70 Electrical Schematic - DC - Begins ............ 72 Electrical Diagram - AC - Ends .................. 76 Electrical Diagram - DC - Ends .................. 78 Electrical Diagram - Control - Begins ................ 82 Electrical Diagram - Engine - Begins................ 86 Electrical Diagram - Generator - Begins ........... 90 Electrical Diagram - Motor Harness - Begins ... 94 Electrical Diagram - Motor Starter - Begins ..... 96 Electrical Diagram - Outlet Harness - Begins .. 98

ID0135119

6

7

DECALS

ID0135069

8

DECAL LOCATION FM50

3

8

5

7

4

3 3

3

2

6 1 1

6

20

23

9

24

14

30

19

18 22 10

12

25 29 16 27 26 21

28

13

12 11

17 15

E

15

808-065

9

DECAL LOCATION FM50

REF PART NO. NUMBER

275-875 HOPPERS 1 273-254 2 273-264 3 274-442 4 273-253 5 275-222 6 273-265 7 273-259 8 273-260 GENERATOR 9 275-203 10 273-199 11 275-184 12 275-222 13 275-400 14 275-048 15 274-442 16 273-264 17 275-148 18 273-206 19 275-149 20 273-146 21 273-261 22 275-497 23 273-286 273-258 24 273-285 273-257 25 273-256 26 273-254 27 700-054 28 273-255 29 700-053 30 274-291

QTY

DESCRIPTION

REMARKS

DECAL KIT - FM50 2 2 8 1 1 2 1 1

DANGER ELECTRIC SHOCK NOTICE SUPPLY VOLTAGE LIFT LOCATION VALVE LOCATION ENGINE STOP DANGER LINE LOCATION FM50 HOPPER GRAPHIC RIGHT FM50 HOPPER GRAPHIC LEFT

1 1 1 2 1 1 4 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1

BATTERY COOLANT DRAIN WARNING MOVING PARTS ENGINE STOP NOTICE OIL LEVEL IMPORTANT SAFETY RULES LIFT LOCATION NOTICE SUPPLY VOLTAGE FUEL TANK (DIESEL) BASE DRAIN PLUG COOLANT NOTICE ADD COOLANT NOTICE DITCH WITCH COOLANT OIL DRAIN-ID FM50 W/ STRIPE LT FM50 MODEL IDENTIFIER (LEFT) FM50 W/ STRIPE RT FM50 MODEL IDENTIFIER (RIGHT) FM50 CONTROL PANEL DANGER ELECTRIC SHOCK 60HZ/50HZ CIRCUIT BREAKER OUTLETS OUND POWER 10

OLD STYLE. NOT PART OF KIT. OLD STYLE. NOT PART OF KIT.

SEE FOOTNOTE 1

FOOTNOTES

1. NOT PART OF 275-875 DECAL KIT. SOUND POWER IS 100 dBA.

E

808-065

10

DECAL LOCATION FM50

3

8

4

5

7 3

3

2

3 6

1 1

6

20 23

9

24

14

30 34 18

19 22 10

12 33

25 29 16 27 26 35 28 12 33

21 13 11 17 15

B

31

32

15

808-422

11

DECAL LOCATION FM50

REF PART NO. NUMBER

275-875 HOPPERS 1 273-254 2 273-264 3 274-442 4 273-253 5 275-222 6 273-265 7 273-259 8 273-260 GENERATOR 9 275-203 10 273-199 11 275-184 12 275-222 13 275-400 14 275-048 15 274-442 16 273-264 17 275-148 18 273-206 19 275-149 20 273-146 21 273-261 22 275-497 23 273-286 24 273-285 25 700-083 26 273-254 27 700-054 28 273-368 29 700-084 700-082 30 274-291 31 700-080 32 700-078 33 700-079 34 700-081 35 700-046

QTY

DESCRIPTION

REMARKS

DECAL KIT - FM50 2 2 8 1 1 2 1 1

DANGER ELECTRIC SHOCK NOTICE SUPPLY VOLTAGE LIFT LOCATION VALVE LOCATION ENGINE STOP DANGER LINE LOCATIONS FM50 HOPPER GRAPHIC RIGHT FM50 HOPPER GRAPHIC LEFT

1 1 1 2 1 1 4 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1

BATTERY COOLANT DRAIN WARNING MOVING PARTS ENGINE STOP NOTICE OIL LEVEL IMPORTANT SAFETY RULES LIFT LOCATION NOTICE SUPPLY VOLTAGE FUEL TANK (DIESEL) BASE DRAIN PLUG COOLANT NOTICE ADD COOLANT NOTICE DITCH WITCH COOLANT OIL DRAIN-ID FM50 W/ STRIPE LT FM50 W/ STRIPE RT CONTROL PANEL DANGER ELECTRIC SHOCK 60HZ/50HZ BREAKERS OUTLETS IEC OUTLETS SOUND POWER 10 ELECTRICAL HAZARD ELECTRICAL GROUND SHUT OFF / YELLOW PE / GROUND BATTERY DISCONNECT

NORTH AMERICAN. NOT PART OF KIT. EUROPEAN. NOT PART OF KIT. SEE FOOTNOTE 1

FOOTNOTES

1. NOT PART OF 275-875 DECAL KIT. SOUND POWER IS 100 dBA.

B

808-422

12

DECAL LOCATION FM13v FM50 FM25 1000g

5

NEW GRAPHIC

5

2 3 1

4

2 3

07

ID0124882

13

DECAL LOCATION FM13v FM50 FM25 1000g REF PART NO. NUMBER

1 2 3 4 5

275-876 270-5727 274-049 274-318 274-442 274-817 700-230 270-6303

QTY

2 4 4 2 2 2

DESCRIPTION

DECAL KIT - FM50 TANK 300G, 500G, 1000G TANK SERVICE DECAL KIT DANGER ELECTROCUTION TIE DOWN LOCATION LIFT LOCATION NOTICE DO NOT LIFT 18" STACKED DITCH WITCH STACKED LOGOTYPE

REMARKS

WITH FLUID

FOOTNOTES

07

ID0124882

14

NOTES:

ID0134963

15

GENERATOR

ID0040813

16

ENGINE & GENERATOR

18

47

FM50 ENDS WITH CMW S/N:

38

48 27

21 16

14

18

18

2

20

22 26

14 10

13 45 44

28 29

11

15

12

4 (B)

5

43

49

19

14

39

31

34

24

38 (A)

14 17

46

25

3 4

5

5 7

2

1

1 2 4 3 5 7

28 6

6 29 41 30 (C)

29

36

33 23

37 28 30

32 35

6 35

28 1

40

8

1

8

27

08

42

9

ID0063084

17

ENGINE & GENERATOR FM50 ENDS WITH CMW S/N: REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

153-693 2 115-156 3 153-701 2 153-871 4 110-217 4 105-834 8 116-881 AR 105-820 4 315-676 499-407 1 115-156 1 153-840 1 499-348 1

BK CONNECTOR (08NF-08NF BK) REDUCER (08N-06NF) SHUT-OFF (06NF-06NF) S/O COUPLER (06N-06H90, BRS) WORM CLAMP (7/16" TO 1") FLG LOCKNUT (3/8-NC) BULK HOSE (3/8", SOLD PER 1') FLG LK BOLT (1/4-NC X 3/4") BASE TUBE, COOLANT RETURN REDUCER (08N-06NF) ADAPTER (M22O X -8NF, SPECIAL) ENGINE (KUBOTA)

14.

15.

16.

17.

194-676 1 195-1441 1 499-340 053-1385 499-341 053-1388 499-342 499-343 499-344 217-856 153-831 499-345 153-832 499-346 499-347 194-275 499-339 153-830 153-829 217-952 499-363 499-352 194-268 110-134 6 499-372 1 106-395 4 499-371 1

ENGINE-KUBOTA V3300EBG-2 ENGINE, KUBOTA V330-E3BG T4i KUBOTA V3300 PARTS MANUAL KUBOTA V3300 PARTS MANUAL (T4i) KUBOTA OPERATORS MANUAL KUBOTA V3300 OPERATORS MANUAL (T4i) FAN BELT GLOW PLUG WATER PUMP LAMPTIMER 12V WATER PUMP GASKET FUEL LIFT PUMP LIFT PUMP GASKET STOP SOLENOID ALTERNATOR STARTER THERMOSTAT THERMOSTAT GASKET FUEL FILTER OIL PRESSURE SWITCH THROTTLE SOLENOID THROTTLE SOLENOID BRACKET OIL FILTER ELEMENT WORM CLAMP (2-1/16" TO 2-3/4") BOTTOM RADIATOR HOSE WASHER (M8, HARDENED) TOP RADIATOR HOSE

REMARKS

USE 2 @ 18"

OBSOLETE, ENDS WITH S/N______________.

OBSOLETE, BEGINS WITH S/N__________. ENDS WITH S/N___________

BEGINS WITH S/N______________.

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0063084

18

ENGINE & GENERATOR FM50 ENDS WITH CMW S/N: REF PART NO. NUMBER

QTY

DESCRIPTION

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

105-823 499-355

8 1

FLG LK BOLT (5/16-NC X 3/4") FAN GUARD

499-350

1

COOLING FAN

106-083 4 364-529 1 499-370 1 499-353 1 116-108 1 499-354 1 107-754 10 105-826 13 105-071 8 499-349 4 499-364 1 323-276 1 324-830 1

SCREW (M8-1.25 X 20MM) COOLANT OVERFLOW RESEVOIR GENERATOR HAT CHANNEL RADIATOR BULK HOSE (5/16", SOLD PER 1") FAN SHROUD CLIP NUT (1/4", CVR .125" THK) BOLT (3/8-NC X 1") WASHER (1/2") 40D ISOLATOR GENERATOR RIGHT ENGINE MOUNT LEFT ENGINE MOUNT

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

110-898 105-070 106-030 107-757 110-249 499-397 499-386 105-825 115-110 106-090 105-032 105-072 215-242 110-259 105-003 318-817

RADIATOR CAP (14PSI) LOCK WASHER (1/2") LOCK WASHER (M12) SCREW (M12-1.25 X 25MM) WORM CLAMP (1/4" TO 5/8") RADIATOR HOSE BAT CABLE (2/0 GA X 15", BLK) BOLT (3/8-NC X 4") PLUG (16N,SQ) LOCK WASHER (M10) BOLT (3/8-NC X 3/4") LOCK WASHER (3/8) TEMPERATURE SWITCH BOLT-ON CLAMP (.625") FLG LOCKNUT (5/16-NC) WATER BOTTLE BRACKET

1 8 8 8 2 1 1 4 2 6 6 6 1 4 4 1

REMARKS

LOCTITE 242

USE 1 @ 49.7"

NOT SHOWN:

FOOTNOTES:

(A) (B) (C)

CONNECTS TO COOLANT OVERFLOW BOTTLE CONNECTS TO DRAIN PORT ON RADIATOR USES EXSISTING HARDWARE TO BOLT TO THE GENERATOR

NOTE:

08

ID0063084

19

20

ENGINE & GENERATOR CONTROLS / FM50 BEGINS WITH S/N: ENDS WITH S/N: 1 2

4

3

1

5

2

6

3 4 7

5 6

36

37

11

9

9

13

12 36

14

17

8 16

39

18

4

19 38

37

15

22

40 20 16 21

13

12

14

2 11

17

27

18

40 25 26

22 28 23 10 EUROPE

04

ID0114184

21

ENGINE & GENERATOR CONTROLS / FM50 BEGINS WITH S/N: ENDS WITH S/N:

31

29

30

30

32 33 34 U 1

3

04

4

35

2

BL

BRN

ID0114184

22

ENGINE & GENERATOR CONTROLS / FM50 BEGINS WITH S/N: ENDS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

QTY

DESCRIPTION

215-2594 1 215-133 1 214-563 2 499-366 1 214-852 1 214-961 214-962 214-822 1 214-821 1 214-821 1 105-819 4 318-936 1 105-832 8 318-978 1 194-368 1 318-937 1 106-056 3 105-154 4 107-754 2 318-918 2 499-383 1 107-824 4 211-266 1 499-368 1 106-265 2 194-367 1 211-265 1 318-979 1 211-264 1 105-811 2 106-056 2 106-049 2 217-819 1 214-846 1 217-762 1 214-848 1 215-691 1 106-176 1 214-941 1 214-942 1 107-827 2 107-826 2 117-904 AR 117-905 AR 116-296 1

HOUR METER FUEL GAUGE RED LED 12V MOMENTARY PUSH BUTTON IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT 15 AMP BREAKER 30 AMP BREAKER 30 AMP BREAKER FLG LK BOLT (1/4-NC X 1") CONTROL PANEL FLG LOCKNUT (1/4-NC) COVER GASKET SCREW COVER BOX BREAKER PANEL EXT STAR WASHER (#10) BOLT (#10-32 X 5/16 ", PAN SLT) CLIP NUT (1/4", CVR .125" THK) MOUNTING CLAMP 45 AMP SHUNT TRIP BREAKER SCREW #10-24 X 3", RD SLT, ZP TERMINAL BLOCK KIT 20 AMP BREAKER BOLT (1/4-NC X 3/4 ", BUT TORX) GROUNDING BAR 16 AMP IEC CIRCUIT BREAKER COVER GASKET DIN RAIL TERMINAL BLOCK KIT LOCKNUT (#10-24) EXT STAR WASHER (#10) BOLT (#10-24 X 3/4 ", PLPS) BATTERY DISCONNECT SWITCH E-STOP BUTTON ROCKER SWITCH (SPDT) TURCK CABLE STRAIN GRIP (08N) CONDUIT LOCKNUT (08N) EMERGENCY STOP STATION CONTACTS (NC) CONDUIT FITTING (12N) CONDUIT FITTING (08N) BLK CONDUIT 1/2 " (SOLD / 1") BLK CONDUIT 3/4 " (SOLD / 1") GROMMET (11/32")

REMARKS

USE 1 @ 18" USE 1 @ 15"

NOT SHOWN: FOOTNOTES:

NOTE:

04

ID0114184

23

24

ENGINE AND GENERATOR CONTROLS FM50 ENDS WITH S/N ______

1 2

3

4

1 5 2

6

8 5

7

8

6 7

PANEL

4

1

3

2

BLU

9

03

BRN

ID0146357

25

ENGINE AND GENERATOR CONTROLS FM50 ENDS WITH S/N ______

17

10

11 15

18

14

12 16 9

13

13

03

ID0146357

26

ENGINE AND GENERATOR CONTROLS FM50 ENDS WITH S/N ______ REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

215-2594 1 215-133 1 499-368 1 499-384 1 499-366 2 499-367 1 214-821 1 214-822 1 499-365 1 214-941 1 214-942 214-848 1 106-176 1 215-691 1 499-389 1 499-369 2 217-819 1 214-846 2 217-762 1 499-383 1 499-385 1 499-390 1 499-391 2

DESCRIPTION

HOUR METER FUEL GAUGE 20 AMP BREAKER 20 AMP BREAKER MNT PLATE MOMENTARY PUSH BUTTON TOGGLE SWITCH 30 AMP BREAKER 15 AMP BREAKER REMOTE E STOP EMERGENCY STOP STATION CONTACTS (NC) TURCK CABLE CONDUIT LOCKNUT (08N) STRAIN GRIP (08N) TWIST-LOCK RECEPTACLE DUPLEX RECEPTACLE BATTERY DISCONNECT SWITCH E-STOP BUTTON ROCKER SWITCH (SPDT) 45 AMP SHUNT TRIP BREAKER NEMA BOX COVER, TWIST LOCK RECEPTACLE COVER, DUPLEX RECEPTACLE

REMARKS

OBSOLETE, SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 499-365 NO LONGER AVAILABLE AS AN ASSEMBLY. ORDER INDIVIDUAL PARTS BELOW. 2. INCLUDES 214-942 CONTACTS (NC)

NOTE:

03

ID0146357

27

28

FM50 RADIATOR

1

2

5

6

3 4

01

ID0161725

29

FM50 RADIATOR REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 FRONT PANEL 1 RADIATOR 8 CLIP NUT (3/8-NC) 2 BULK EDGE (1/8", SOLD PER FT) 16 FLG LK BOLT (3/8-NC X 3/4) 1 FAN SHROUD PANEL

315-679 499-353 105-260 116-421 105-825 324-922

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0161725

30

AUXILIARY OUTLETS BEGINS WITH S/N

2

1

3

FM50CE

18 17

20

19

15

4

19

15

21 16 14 5

6 13

15 21

4 12

15

8 11 9

7

03

FM50 10

ID0122982

31

AUXILIARY OUTLETS BEGINS WITH S/N REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

214-649 107-866 107-754 194-366 106-176 157-391 214-951 318-897 700-084 499-390 499-389 499-391 499-369 105-819 211-263 106-049 700-082 318-896 214-952 106-176 106-048 214-953 106-176

4 2 2 2 1 1 1 1 1 1 1 6 2 8 1 1 8 -

DESCRIPTION

REMARKS

GENERATOR CLIP NUT (1/4-NC, LONG) CLIP NUT (1/4", CVR .125" THK) DEVICE BOX CONDUIT LOCKNUT (08N) NIPPLE (08N-2.5") HARNESS, UL OUTLETS PANEL, UL OUTLETS COVER, TWIST LOCK RECEPTACLE TWIST LOCK RECEPTACLE COVER, DUPLEX RECEPTACLE DUPLEX RECEPTACLE FLG LK BOLT (1/4-NC X 1") RECEPTACLE, IEC, 16A BOLT (#10-24 X 3/4", PLPS) IEC OUTLETS PANEL, IEC HARNESS, IEC OUTLET CONDUIT LOCKNUT (08N) LOCKNUT (#10-24) HARNESS, IEC OUTLET CONDUIT LOCKNUT (08N)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0122982

32

FUEL TANK & BATTERY FM50 ENDS WITH S/N:

6 10

19

TO STARTER 3

GROUND TO ENGINE MOUNT

5 4 7

18 17 23 16

4 4 1 2

15 31 24 9 24 27

26

25 13

14

25 29 30 28

8 2

12 4

20 21

11

22

09

ID0114547

33

FUEL TANK & BATTERY FM50 ENDS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

QTY

115-381 AR 110-249 2 499-348 1 194-676 1 195-1441 1 110-249 4 115-381 AR 217-819 1 215-321 1 116-881 AR 309-567 1 215-359 1 364-546 1 165-704 1 214-844 1 153-717 1 107-754 2 107-554 2 105-821 2 215-244 1 215-318 1 153-871 153-872 1 114-002 1 105-095 2 105-832 4 105-820 4 499-363 1 499-352 1 105-1067 1 105-1068 2 110-774 1 106-958 1

DESCRIPTION

BULK HOSE (1/4", SOLD PER 1") WORM CLAMP (1/4" TO 5/8") ENGINE (KUBOTA) ENGINE, KUBOTA V330-E2BG ENGINE, KUBOTA V330-E3BG T4i WORM CLAMP (1/4" TO 5/8") BULK HOSE (1/4", SOLD PER 1") BATTERY DISCONNECT SWITCH BAT CABLE (1 GA X 60", RED) BULK HOSE (3/8", SOLD PER 1') BATTERY TRAY BAT CABLE (2/0 GA X 70", BLK) FUEL TANK GASKET FUEL SENDER FUEL CAP CLIP NUT (1/4", CVR .125" THK) BATTERY HOLD DOWN FLG LK BLT (1/4-NC X 1-3/4") BATTERY BAT CABLE (2/0 GA X 33", BLK) S/O COUPLER (06N-06H90, BRS) S/O COUPLER (06N-04H90, BRS) PLUG (06N,SOC) WASHER (1/4") FLG LOCKNUT (1/4-NC) FLG LK BOLT (1/4-NC X 3/4") THROTTLE SOLENOID THROTTLE SOLENOID BRACKET 1/4-28 X 1.25 SET SCREW 1/4-28 JAM NUT BALL JOINT (1/4-NF) SCREW (M10-1.25 X 20MM)

REMARKS

USE 1 @ 74" OBSOLETE, ENDS WITH S/N______________ OBSOLETE, BEGINS WITH S/N_________ END WITH S/N_________ BEGINS WITH S/N______________

USE 1 @ 77" INCL REF NO 20, SEE NOT SHOWN

NOT SHOWN:

117-888 AR BULK STRIP (1/2". SOLD PER INCH)

USE 1 @ 102"

FOOTNOTES:

NOTE:

REFER TO ENGINE AND GENERATOR PAGE FOR SERVICE PARTS.

09

ID0114547

34

FM50 GENERATOR ENCLOSURE ENDS WITH S/N:

12 23

11 10

16

6 24

17 4 7 20

8

22

13 5 13

3

18

9

21

1 15

2 19 14

06

ID0038296

35

FM50 GENERATOR ENCLOSURE ENDS WITH S/N: REF PART NO. NUMBER

QTY

1 315-672 2 315-678 3 315-673 4 318-898 5 315-679 6 315-671 7 315-677 8 315-674 9 315-676 10 309-374 11 318-704 12 110-253 13 106-428 14 105-832 15 117-558 16 105-820 17 107-754 18 318-588 19 105-836 20 110-989 21 117-533 22 105-617 23 157-864 24 315-720

1 FRONT ACCESS DOOR 1 Front Door Stop 1 Front Access Door (Gen. Side) 1 REAR PANEL 1 FRONT PANEL 1 TOP PANEL 1 Front Door Stop 2 Rear Access Door (Gen. Side) 1 Base 1 DOOR SEAL 1 TOP ACCESS DOOR 6 3/16-1/2 Pop Rivet 16 SCREW(M5-0.80X14MM,SOC) 8 FLG LOCKNUT (1/4-NC) 7 LATCH, ADJUST LEVER (LOCKING) 36 FLG LK BOLT (1/4-NC X 3/4") 36 CLIP NUT (1/4", CVR .125"" THK) 1 MANUAL COMPARTMENT 4 FLG LK BOLT (1/4-NC X 1/2") 4 POCKET PULL HANDLE 4 RUBBER BUMPER 4 LIFT-OFF HINGE (OFF-SET) 1 RAIN CAP (4") 1 9" Continuous Pin

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

SEE NOT SHOWN

NOT SHOWN:

214-961 217-309

KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE)

FOOTNOTES:

NOTE:

06

ID0038296

36

FM50 GENERATOR INSULATION

9

14

8

5 13

9 10 11

1

7

2

6 11

1

12

10

4

12 3

03

ID0115607

37

FM50 GENERATOR INSULATION REF PART NO. NUMBER

1.

2.

3.

4.

QTY

117-585 2 117-588 1 117-582 1 117-587 1 117-903 1 5. 117-586 1 6. 117-584 1 7. 117-589 1 8. 117-583 1 9. 117-1003 1 10. 117-1004 1 11. 117-1005 1 12. 117-1006 1 13. 117-1007 1 14. 117-1008 1

DESCRIPTION

REAR ACCESS DOOR INSULATION REAR DOOR STOP INSULATION FUEL TANK ISOLATOR REAR PANEL INSULATION REAR PANEL INSULATION TOP PANEL INSULATION FRNT ACCESS DOOR INSUL (GEN) FRONT DOOR STOP INSULATION FRNT ACCESS DOOR INSUL (ENG) INSULATION INSULATION INSULATION INSULATION TOP PANEL INSULATION TOP PANEL INSULATION

REMARKS

SEE FOOT NOTE 1

ENDS WITH S/N BEGINS WITH S/N SEE FOOT NOTE 1

NOT SHOWN:

FOOTNOTES:

USE (3) 107-950 INSULATOR STUDS TO ATTACH INSULATION

NOTE:

03

ID0115607

38

INTAKE AND EXHAUST COMPONENTS FM50 ENDS WITH S/N:

19 11

7

23 4 20

17

2

18 22

16 9 15

5

13 9

14

3

6 8 10 21

12 1

10

ID0047577

39

INTAKE AND EXHAUST COMPONENTS FM50 ENDS WITH S/N: REF PART NO. NUMBER

QTY

1 105-825 2 118-339 3 105-260 4 194-656 5 149-165 6 105-832 7 315-671 8 499-380 9 314-481 10 108-209 11 499-382 12 323-272 13 499-376 14 106-391 15 106-030 16 107-757 17 105-883 18 105-834 19 105-819 20 110-169 21 499-348 22 194-602 23 196-008

4 2 4 1 1 2 1 1 2 4 1 1 1 4 4 4 2 2 2 4 1 1 1

DESCRIPTION

FLG LK BOLT (3/8-NC X 3/4) AIR INTAKE HOSE 2.5 ID X 5.5 L CLIP NUT (3/8-NC) BREATHER ELBOW MOUNTING CLAMP (6.79") FLG LOCKNUT (1/4-NC) TOP PANEL EXHAUST MANIFOLD ADAPTER MUFFLER BRACKET JAM NUT (M10-1.25) 2" EXHAUST EXTENSION Muffler Bracket MUFFLER WASHER (M12) LOCK WASHER (M12) SCREW (M12-1.25 X 25MM) FLG LK BOLT (3/8-NC X 2") FLG LOCKNUT (3/8-NC) FLG LK BOLT (1/4-NC X 1") WORM CLAMP (2.812" TO 3.750") 110 Series Engine AIR FILTER PARTS ASS'Y U-BOLT CLAMP (2" TO 2-1/16")

REMARKS

SEE NOT SHOWN

SEE NOT SHOWN

OBSOLETE, ENDS WITH S/N_________

SEE FOOTNOTE 1.

NOT SHOWN:

115-834 194-758 194-789

(AR) EXHAUST WRAP (2', SOLD PER 2 FT) 1 ELEMENT (SAFETY) 1 PRE-CLEANER 'BOWL'

FOOTNOTES:

1. 194-676 TIER 2 BEGINS WITH S/N CMWFM50XT60000011

ENDS WITH S/N CMWFM50XJV0000041, OBSOLETE

NOTE:

10

ID0047577

40

NOTES:

ID0134963

41

HOPPERS

ID0040815

42

FM50 MIXING HOPPER (RH) 65 73 1

51 70

2 69 47

3 61

60 64 36 59 58

35 33

4 34

23

35

5 33

34

48

46

36

39 41 38

40

25 29

32 8 9

67

6

62

7

75 31

74

37

30 66

79

78

56 67

76 54

42

29

27 28

57 83 25 24 23

10

44

26 43

45

22 21 71

62 53

11

72

48

81 84

61

80

77 63 20

48

19 52

50 54

49

82 68 76

13 12

14 85

15

18 16

17

55

13

ID0028088

43

FM50 MIXING HOPPER (RH) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

310-363 314-376 305-621 309-355 310-318 310-314 310-309 195-993 310-317 194-627 499-941 499-942 499-943 214-838 107-111 310-320 310-315 310-316 310-308 315-137 149-955 313-862 120-073 499-398 153-430 149-540 211-028 313-260 115-293 115-296 154-484 310-327 150-1139 115-297 310-303 149-786 159-789 166-367 115-295 120-059 499-399 114-004 310-373 155-263 115-299 310-325 159-181 154-486

QTY

1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 1 2 2 2 2 1 1 1 1 1

DESCRIPTION

REMARKS

MIXING HOPPER RH BAG CUTTER SCREEN SCREEN FRAME TOP PANEL, RH HOPPER END PANEL U-BOLT CLAMP (3.5") BRACKET STARTER, ELECTRIC MOTOR STARTER MODULE START STOP KIT OVERLOAD RELAY ELEC CABLE (10/4 X 36") FLG SCREW (M10-1.50 X 35MM) UPPER SIDE PANEL, RH HOSE BRACKET SIDE PANEL BASE END PANEL FHC CONNECTOR (56-48NF) SUCTION ELBOW (48N-48N, 180) SHUT-OFF (12NF-12NF) LEVER NIPPLE (12N-6") CENTRIFUGAL PUMP MOTOR (10 HP) NIPPLE 32N X 3.25" THD ONE END ELBOW (32NF-32NF90) NIPPLE (32N-4") TEE (32NF-32NF-32NF) MIXING VENTURI NIPPLE (32N-8") CONNECTOR (32NF-32NF45) BACK PANEL SHUT-OFF (20NF) SHUT-OFF (20NF) FLEX COUPLING (32-32) ALL THREAD (32N-2") SHUT-OFF (32NF-32NF) LEVER STREET ELBOW (32N-32NF90) MANIFOLD BRACKET FHC ADAPTER (56-48N) NIPPLE (48N-3") MANIFOLD FHC ADAPTER (40-32N) ELBOW (48NF-48NF45)

OBSOLETE

SEE FOOTNOTE 1 USE BEFORE S/N: CMWFM50XE70000023 USE AFTER S/N: CMWFM50XE70000024

NOT SHOWN: FOOTNOTES:

NOTE:

13

ID0028088

44

FM50 MIXING HOPPER (RH) REF PART NO. NUMBER

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

56.

57.

58.

59.

60.

61.

62.

63.

64.

65.

66.

67.

68.

69.

70.

71.

72.

73.

74.

75.

76.

77.

78.

79.

80.

81.

82.

83.

84.

85.

QTY

120-060 1 499-400 153-756 1 106-551 28 110-964 1 115-300 1 114-017 1 106-162 44 178-645 1 114-021 1 157-037 1 105-509 1 107-135 4 110-026 2 116-636 AR 310-326 1 166-357 1 115-153 1 115-166 1 120-090 1 107-700 8 106-387 8 116-525 2 106-386 12 110-348 8 106-712 4 106-385 4 120-121 1 154-339 1 154-911 1 315-537 1 105-836 2 153-779 1 309-136 1 300-5106 1 114-008 1 514-433 2 105-003 2 110-057 1 115-207 1 150-1896 1 105-208 4 105-070 4 310-358 1 115-167 1 105-118 8 105-894 4

DESCRIPTION

SHUT-OFF (48NF-48NF) LEVER REDUCER (32N-08NF) CLIP NUT (M8-1.25) DRAIN (08N) NIPPLE (48N-4") STREET ELBOW (48N-48NF90) FLG SCREW (M8-1.25 X 20MM) CONTROL ROD NIPPLE (12N-3-1/2") O-RING (011 D90) COTTER PIN (1/8" X 1") CLIP NUT M8-1.25 WORM CLAMP (1/2" TO 1-1/4") BULK HOSE (3/4", SOLD PER 1') RISER GROOVED COUPLING (40-40) PLUG (04N, SQ) NIPPLE (04N-1.5") SHUT-OFF(04NF-04NF, NONVENTED) CARRIAGE BOLT (M10-1.50X20MM) FLG LOCKNUT (M10-1.50) BUMPER FLG LOCKNUT (M8-1.25) POP RIVET (3/16" X .664") FLG SCREW (M6-1.00 X 16MM) FLG LOCKNUT (M6-1.00) BALL VALVE (12NF-12NF) CONNECTOR (04N-04O) HOSE (04OFX-36"-3000AR) BRACKET FLG LOCK BOLT (1/4-NC X 1/2") HYD LINE (-04) VALVE HANDLE VALVE HANDLE PLUG (32N, SQ, GALV) S/O COUPLER (12N-12HSB90) FLG LOCKNUT (5/16-NC) CLAMP (1/2") NIPPLE (20N-2") NIPPLE (20N-2") BOLT (1/2-NC X 1-1/4") LOCK WASHER (1/2") LIQUID HOPPER PLUG (12N, SQ) WASHER (3/8") LOCKNUT (M10-1.50, PRV TRQ, 10.9)

REMARKS

USE 1 @ 16"

SEE FOOTNOTE 1 USE BEFORE S/N: CMWFM50XE70000023 USE AFTER S/N: CMWFM50XE70000024

INCLUDED WITH 214-838 USE BEFORE S/N: CMWFM50XE70000023 USE AFTER S/N: CMWFM50XE70000024 INCLUDED WITH 211-028 INCLUDED WITH 211-028 INCLUDED WITH 211-028

NOT SHOWN:

1.

HANDLE ON REF NO. 31 MUST BE REMOVED AND REPLACED WITH REF NO. 74

FOOTNOTES:

NOTE:

13

ID0028088

45

46

FM50 MIXING HOPPER (LH)

66 74 51

1 71 2 70

35

60 36 64

47

3

59 58

33

61

4 34 25

48

46 36 35

40

29

34

23

39

41 38

5

33 32

68 42

31

37

9

6

62

75

8 48 67

7

65

30 29

54

76

67

79 64

56

27 28 26 45

43

68

57

83

78

25 23 24

22

10

44

21 72 11

73

62 48

81 80

77

84

53

61

20 63

48

19 14 18 17

16

15

13 12

50

52

69 82

49

54

85 76 55

14

ID0028087

47

FM50 MIXING HOPPER (LH) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

310-364 314-376 305-621 309-355 310-319 310-314 310-331 195-993 310-317 211-030 499-356 499-357 499-358 499-941 499-942 499-943 214-838 107-111 310-334 310-315 310-332 310-308 315-137 149-955 313-862 120-073 499-398 153-430 149-540 211-028 313-260 115-293 115-296 154-484 310-327 150-1139 115-297 310-333 149-786 159-789 166-367 115-295 120-059 499-399 114-004 310-373 155-263 115-299 310-325 159-181 154-486

QTY

DESCRIPTION

REMARKS

OBSOLETE

1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 2 1 1 1 1 2 2 2 2 1 1 1 1 1

MIXING HOPPER LH BAG CUTTER SCREEN SCREEN FRAME TOP PANEL, LH HOPPER END PANEL U-BOLT CLAMP (3.5") BRACKET STARTER, ELECTRIC MOTOR STARTER MODULE START STOP KIT OVERLOAD RELAY STARTER MODULE START STOP KIT OVERLOAD RELAY ELEC CABLE (10/4 X 36") FLG SCREW (M10-1.50 X 35MM) UPPER PANEL HOSE BRACKET LOWER PANEL BASE END PANEL FHC CONNECTOR (56-48NF) SUCTION ELBOW (48N-48N, 180) SHUT-OFF (12NF-12NF) LEVER NIPPLE (12N-6") CENTRIFUGAL PUMP MOTOR (10 HP) NIPPLE 32N X 3.25" THD ONE END ELBOW (32NF-32NF90) NIPPLE (32N-4") TEE (32NF-32NF-32NF) MIXING VENTURI NIPPLE (32N-8") CONNECTOR (32NF-32NF45) SIDE PANEL SHUT-OFF (20NF) SHUT-OFF (20NF) FLEX COUPLING (32-32) ALL THREAD (32N-2") SHUT-OFF (32NF-32NF) LEVER STREET ELBOW (32N-32NF90) MANIFOLD BRACKET FHC ADAPTER (56-48N) NIPPLE (48N-3") MANIFOLD FHC ADAPTER (40-32N) ELBOW (48NF-48NF45)

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3

SEE FOOTNOTE 1 USE BEFORE S/N: CMWFM50XE70000023 USE AFTER S/N: CMWFM50XE70000024

NOT SHOWN: FOOTNOTES:

NOTE:

14

ID0028087

48

FM50 MIXING HOPPER (LH) REF PART NO. NUMBER

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

56.

57.

58.

59.

60.

61.

62.

63.

64.

65.

66.

67.

68.

69.

70.

71.

72.

73.

74.

75.

76.

77.

78.

79.

80.

81.

82.

83.

84.

85.

QTY

120-060 1 499-400 153-756 1 106-551 28 110-964 1 115-300 1 114-017 1 106-162 44 178-645 1 114-021 1 157-037 1 105-509 1 107-135 4 110-026 2 116-636 AR 310-326 1 166-357 1 115-153 1 115-166 1 120-090 1 107-700 8 106-387 8 116-525 2 106-386 12 309-136 1 300-5106 1 110-348 8 106-712 4 106-385 4 120-121 1 154-339 1 154-911 1 315-537 1 105-836 2 153-779 1 114-008 1 514-433 2 105-003 2 110-057 1 115-207 1 150-1896 1 105-208 4 105-070 4 310-358 1 115-167 1 105-118 8 105-894 4

DESCRIPTION

SHUT-OFF (48NF-48NF) LEVER REDUCER (32N-08NF) CLIP NUT (M8-1.25) DRAIN (08N) NIPPLE (48N-4") STREET ELBOW (48N-48NF90) FLG SCREW (M8-1.25 X 20MM) CONTROL ROD NIPPLE (12N-3-1/2") O-RING (011 D90) COTTER PIN (1/8" X 1") CLIP NUT M8-1.25 WORM CLAMP (1/2" TO 1-1/4") BULK HOSE (3/4", SOLD PER 1') RISER GROOVED COUPLING (40-40) PLUG (04N, SQ) NIPPLE (04N-1.5") SHUT-OFF(04NF-04NF, NONVENTED) CARRIAGE BOLT (M10-1.50X20MM) FLG LOCKNUT (M10-1.50) BUMPER FLG LOCKNUT (M8-1.25) VALVE HANDLE VALVE HANDLE POP RIVET (3/16" X .664") FLG SCREW (M6-1.00 X 16MM) FLG LOCKNUT (M6-1.00) BALL VALVE (12NF-12NF) CONNECTOR (04N-04O) HOSE (04OFX-36"-3000AR) BRACKET FLG LOCK BOLT (1/4-NC X 1/2") HYD LINE (-04) PLUG (32N, SQ, GALV) S/O COUPLER (12N-12HSB90) FLG LOCKNUT (5/16-NC) CLAMP (1/2") NIPPLE (20N-2") NIPPLE (20N-2") BOLT (1/2-NC X 1-1/4") LOCK WASHER (1/2") LIQUID HOPPER PLUG (12N, SQ) WASHER (3/8") LOCKNUT (M10-1.50, PRV TRQ, 10.9)

REMARKS

USE 1 @ 16"

USE AFTER S/N: CMWFM50XE70000024

INCLUDED WITH 214-838 USE BEFORE S/N: CMWFM50XE70000023 USE AFTER S/N: CMWFM50XE70000024 INCLUDED WITH 211-028 INCLUDED WITH 211-028

NOT SHOWN: FOOTNOTES:

1.

2.

3.

HANDLE ON REF ON. 31 MUST BE REMOVED AND REPLACED WITH REF NO. 65 USE BEFORE S/N: 2Y0783 USE AFTER S/N: 2Y0784

NOTE:

14

ID0028087

49

50

CENTRIFUGAL PUMP FM50

7 20

21

6 5

8

4

9 10 9 13 19 11 12

1

2 13 24 7

18

3 22 15

23

14

7 13

06

16 17

ID0077774

51

CENTRIFUGAL PUMP FM50

REF PART NO. NUMBER

149-540 1. 315-574 2. 191-110 3. 310-745 4. 310-742 5. 105-162 6. 105-053 7. 105-072 8. 364-555 9. 115-129 10. 115-130 11. 153-423 12. 115-012 13. 106-136 14. 164-022 15. 117-506 16. 153-558 17. 107-730 18. 153-802 19. 107-749 20. 164-023 21. 164-024 22. 107-750 23. 499-395 24. 499-396

QTY

DESCRIPTION

REMARKS

INCLUDES: SEAL, HOUSING GASKETS AND SHIM.

1 1 1 1 2 2 16 1 2 1 1 1 8 1 1 2 2 1 6 1 1 2 1 1

CENTRIFUGAL PUMP IMPELLER 5.75 SEAL KIT WEAR PLATE SHAFT CLAMP BOLT (3/8NC X 2 1/4 ") NUT (3/8NC) LOCK WASHER (3/8") GREASE RESERVIOR ALL THREAD (04N) SCH 80 TEE (04NF-04NF-04NF) RELIEF VALVE ZERK (04N) BOLT (3/8-NC X 1") PUMP CASE FLAPPER ANNULAR GASKET ACORN NUT (3/8-NC) GASKET STUD BOLT (3/8-NC X 3", SS) ADAPTER HOUSING SEAL HOUSING BOLT (3/8-NC X 1.25", CSK SLT) INLET FLANGE DISCHARGE FLANGE

INCLUDES REF NO.'S 5-7

125 PSI

NOT SHOWN:

255-1018 AR

PUMP SEAL GREASE

FOOTNOTES:

NOTE:

06

ID0077774

52

NOTES:

ID0134963

53

TANKS

ID0040830

54

1000 GALLON TANK PLUMBING FM50

3

49

14

7 52

22 50

5

20

10 51

45

48

4

47

12

11

39

6

37

20 44

7

47

32

8 44

36

40

41 HOPPER 33 26

31

29

28 26

34 16

38 24 15

41 21

1

35 42 27

20

19 18

33

17 13

38 30

2

41 42

43

44

9

36

23

46

25

12

ID0115698

55

1000 GALLON TANK PLUMBING FM50

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

305-805 1 190-053 305-875 1 514-210 1 178-858 6 314-381 1 153-635 1 153-596 2 149-955 1 159-180 1 116-735 309-608 2 313-262 1 313-265 1 153-721 1 357-263 1 106-333 12 514-089 1 514-168 1 120-060 1 499-400 115-299 1 153-549 2 313-259 1 364-434 1 106-709 12 305-868 3 308-751 2 114-008 2 149-971 1 514-311 3 115-293 1 116-505 AR

DESCRIPTION

TANK (POLYETHYLENE, 1000 GAL) POLY-PATCH TANK REPAIR KIT TANK BASE ST ELBOW, POLY (48NM-48NF90) 3/8" SPACER BUSHING PIPE (-48 X 73.75", ABS) ST ELBOW, (48W-48WF90, ABS) ADAPTER (48N-48W, ABS) FHC CONNECTOR (56-48NF) FHC BODY (40-32H) SQUARE RING GASKET (32) BRACKET, PIPE SUPPORT VENTURI MOUNT, LH VENTURI MOUNT, RH PLUG (16N POLY) TANK CAP (4") SCREW (M12-1.75 X 40MM, 8.8) S/O COUPLER (32N-32H) S/O ADAPTER (48N-48H) SHUT OFF (48NF-48NF) LEVER NIPPLE (48N-3") BK CONNECTOR (48NF-48NF, NYL) SUCTION ELBOW TANK CAP (16", VENTED) FLG LK NUT (M12-1.75) TANK STRAP MOUNTIING BRACKET PLUG (32N,SQ,GALV) MANIFOLD S/O COUPLER (16N-16H) ELBOW (32NF-32NF90) BULK HOSE (2", SOLD PER 1')

REMARKS

USE 1 @ 180.0"

NOT SHOWN:

FOOTNOTES:

1.

INCLUDES U-BOLT, CLAMP, AND NUT

NOTE:

TANK SHIP KIT INCLUDES REF #'S 9, 16-19, 29, 30, 35, 36, 38, 41, AND 42.

12

ID0115698

56

1000 GALLON TANK PLUMBING FM50

REF PART NO. NUMBER

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

QTY

116-094 AR 514-215 3 149-562 4 157-490 4 369-810 3 115-050 1 155-264 2 116-736 107-420 6 116-506 AR 357-261 1 110-353 6 110-367 4 110-134 2 105-274 4 106-387 10 106-654 4 196-010 2 106-390 6 310-602 1 107-240 2 323-114 1 323-152 1 323-752 1 599-307 1

DESCRIPTION

BULK HOSE (1", SOLD PER 1") S/O COUPLER (16N-16H90) BK CONNECTOR (16NF-16NFBK NYL) BK CONNECTOR (16NF, POLY) MIXING JET (16N,ORF, .500",NY) NIPPLE (32N-6") FHC BODY (56-48H) SQUARE RING (___ D70) SCREW (M10-1.50 X 140MM) BULK HOSE (3", SOLD PER 1') FILLWELL (16") WORM CLAMP (.750" TO 1.500") WORM CLAMP (3.250" TO 4.125") WORM CLAMP (2.062" TO 2.750") SCREW (M10-1.50 X 20MM) FLG LOCKNUT (M10-1.50) SCREW (M10-1.50 X 16MM) U-BOLT CLAMP (3") WASHER (M10) MOUNTING BRACKET LK BOLT (5/16-NC X 1", NLK) BAFFLE RETAINER LID RETAINER ROPE TANK BAFFLE KIT

REMARKS

USE 2 @ 9.0" & 1 @ 7.0"

OBSOLETE SEE FOOTNOTE 2

USE 1 @ 72.0"

SEE FOOTNOTE 1

SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. INCLUDES U-BOLT, CLAMP, AND NUT 2. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS. 3. INCLUDES ITEMS 49,50,51, AND 52

NOTE:

TANK SHIP KIT INCLUDES REF #'S 9, 16-19, 29, 30, 35, 36, 38, 41, AND 42.

12

ID0115698

57

58

59

60

61

62

NOTES:

ID0134963

63

ELECTRICAL

ID0135070

64

65

66

67

68

69

70

71

72

73

74

75

76

77

78

ELECTRICAL DIAGRAM - DC FM50 ENDS WITH S/N:____________

TO ENGINE HARNESS

RED BLK

23

BLU/WHT BRN PUR

BLU X

W V U T

BLU/RED L

B

H G

A F

S

BLK M

C D

E

N

RED/BLK

O

R

GRN

K

J

Q

P

YEL/RED

14

BLK/WHT BLK/WHT

GLOW PLUG

RED

30

A2 BLU/RED

30

87

87A

86

GLOW PLUG RELAY BLK

BLU/WHT

15 16

85

RED

A1 30

87

87A

RUN/STOP RELAY BLK

RUN/STOP

RED/BLK

86

RED

RED

85

15 PUR

17 PUR BLU/RED BLU/WHT RED/BLK BLK

A2

18

A1

14

START

TO WHITE WIRE ON SHUNT TRIP BREAKER

BLK

RED

BLK

BRN TO YELLOW WIRE ON SHUNT TRIP BREAKER

RED BLU

-

+S

+

NC

RED

S +

NO

-

GRN

BLK

RED

TIMER RELAY

20

HOUR METER

21

FUEL GAUGE

19

05

ID0114524

79

ELECTRICAL DIAGRAM - DC FM50 ENDS WITH S/N:____________

1

WATER TEMP SENSOR

GRN

FRAME

2

OIL PRESS SENDER

22

GRN BLK

3 RED

13 RED

BLU

4 RED

BRN

STARTER ALTERNATOR

5

12

EMERGENCY STOP WHT RED/BLK

6

YEL/RED BLK

7

FUEL SENDER

3 2 1 7 8

REMOTE EMER STOP

BLU/BLK BLU/RED

11

ENGINE SPEED

BLU BRN

FUEL SOLENOID

WHT WHT

BRN BLU

8 BLK

EMERGENCY STOP

PUR

BLU/WHT

GLOW PLUG

6

BLK/WHT BLK

THROTTLE SOLENOID

9 RED

BLU/WHT

10

BLK BRN BLU

M

D

G F

E

O P

U

H A

C

N

TO CONNECTOR ON GEN DOG HOUSE

V

B

BLK

PUR

W J

L

RED/BLK

X

K

BLU/RED

Q

T S

GRN

R

YEL/RED

BLK/WHT

05

ID0114524

80

ELECTRICAL DIAGRAM - DC FM50 ENDS WITH S/N:____________ REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

215-242 1 217-819 1 217-952 1 215-244 1 194-275 1 214-846 2 217-762 1 499-346 1 499-343 1 499-363 1 214-844 1 499-365 1 214-941 1 214-942 214-848 1 106-176 1 215-691 1 499-347 1 499-366 2 214-821 1 499-367 1 214-822 1 217-826 2 214-823 1 215-2594 1 215-133 1 499-403 1 499-408 1

DESCRIPTION

TEMPERATURE SWITCH BATTERY DISCONNECT SWITCH OIL PRESSURE SWITCH BATTERY STARTER E-STOP BUTTON ROCKER SWITCH (SPDT) STOP SOLENOID GLOW PLUG THROTTLE SOLENOID FUEL SENDER REMOTE E STOP EMERGENCY STOP STATION CONTACTS (NC) TURCK CABLE CONDUIT LOCKNUT (08N) STRAIN GRIP (08N) ALTERNATOR MOMENTARY PUSH BUTTON 30 AMP BREAKER TOGGLE SWITCH 15 AMP BREAKER MINI RELAY (SPDT) SHUT DOWN RELAY HOUR METER FUEL GAUGE ENGINE HARNESS HARNESS, CONTROL

REMARKS

OBSOLETE, SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 499-365 IS NO LONGER AVAILABLE AS AN ASSEMBLY. ORDER INDIVIDUAL PARTS LISTED BELOW. 2. INCLUDES 214-942 CONTACTS (NC)

NOTE:

05

ID0114524

81

82

83

84

85

86

87

88

89

90

91

92

93

94

ELECTRICAL DIAGRAM

MOTOR HARNESS BEGINS WITH S/N_____________.

1

1 L1

L2

L3

L1

L2

L3

7001

7002

T1 T2

T3

T1 T2 T3

BRN (28)

BLK (27) GRN (33)

BRN (28)

BLK (27) GRN (33)

RED (29)

RED (29)

4

4

5

5

6

2

6

3 T5

T8

2 T4

T7

T6

T9

7004

3 T5 T4

T8

T7

T6

T9 T2

T1

7003

T12

T3 T10

T11

GRN (33)

7008 T2

T1 T12

T3 T10

03

7009

BRN BLK (31) RED (32) (30)

7010

GRN (33)

7005 7006

T11

BRN BLK (28) RED (29) (27)

7007

7

ID0028078

95

ELECTRICAL DIAGRAM

MOTOR HARNESS BEGINS WITH S/N_____________.

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

211-030 499-356 499-357 214-838 211-028 105-154 12 106-056 12 506-021 12 117-880 AR

DESCRIPTION

REMARKS

STARTER, ELECTRIC MOTOR STARTER MODULE START STOP KIT ELEC CABLE (10/4 X 36") MOTOR (10 HP) BOLT (#10-32 X 5/16", PAN SLT) EXT STAR WASHER (#10) NUT (#10-32) RUBBER SPLICING TAPE

SEE NOTE 1

NOT SHOWN:

FOOTNOTES:

1.

AFTER TIGHTENING REF 4 AND REF 6 TO MAKE CONNECTION, WRAP JOINT SO THAT CONNECTION IS COMPLETELY COVERED WITH ONE LAYER OR MORE OF 117-880 RUBBER SPLICING TAPE, THEN SECURE WITH A WRAP OF STANDARD VINYL ELECTRICAL TAPE.

NOTE:

03

ID0028078

96

ELECTRICAL DIAGRAM MOTOR STARTER HARNESS BEGINS WITH S/N 2Y0784

2003 5003

1 L1

L2

L1

4

WHT/BRN (18)

2 T2

7001

L3

BLK (17)

L3

45A

T1

L2

5007

T3

RED (19) GRN/YEL (33)

BLK (17)WHT/BRN (18) RED (19)

RED (19) WHT/BRN (18) BLK (17)

GRN/YEL (33)

GRN/YEL (33)

L1

L2

L3

BLK (17) WHT/BRN (18)

3

RED (19)

7002 GRN/YEL (33)

4

3

03

ID0028080

97

ELECTRICAL DIAGRAM MOTOR STARTER HARNESS BEGINS WITH S/N 2Y0784 REF PART NO. NUMBER

1.

2.

3.

4.

DESCRIPTION

REMARKS

499-383 - 45 AMP SHUNT TRIP BREAKER 194-367 - GROUNDING BAR 214-839 2 ELEC CABLE (10/4 X 300") 194-627 - STARTER, ELECTRIC MOTOR 499-356 - STARTER MODULE 499-357 - START STOP KIT 499-358 - OVERLOAD RELAY 499-941 - STARTER MODULE 499-942 - START STOP KIT 499-943 - OVERLOAD RELAY

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

QTY

NOT SHOWN:

FOOTNOTES:

1.

2.

SERVICE PARTS FOR 211-030 USE BEFORE S/N 2Y0783 SERVICE PARTS FOR 211-030 USE AFTER S/N 2Y0784

NOTE:

03

ID0028080

98

99

100

101

102

NOTES:

ID0134963

103

ACCESSORIES

104

105

106

107

108

109

110

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

111

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

112

NOTES:

ID0134963

113

MISCELLANEOUS

ID0135063

114

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

115

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

116

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

117

118

FM50 Related Publications Component

Ass’y

P/N

Model: FM50 ..................... Parts Manual .................................................................... .............. 053-093 FM50 ..................... Operators Manual ............................................................ .............. 054-076 FM50 ..................... Repair Guide (Service Manual) ....................................... .................. N/A FM50 ..................... Supplementary Maint Guide - Trailer ............................... .............. 055-484 FM50 ..................... Supplementary Maint Guide - Trenchless ....................... .............. 055-485 FM50 ..................... Special Tools Guide ......................................................... .............. 052-901 Engine: Kubota ................... Parts Manual – V3300EBG …………………499-348, 194-676 ........ 499-340 Kubota .................... Parts Manual – V3300EBG (T4i) .............................. 195-1441 ...... 053-1385 Kubota ................... Operators Manual – V3300EBG ……………499-348, 194-676… .... 499-341 Kubota .................... Operators Manual – V3300EBG (T4i) ...................... 195-1441 ...... 053-1388 Kubota ................... Service (Shop) Manual – V3300EBG .............................. .................. N/A

Filters Engine: Air Filter Parts Ass’y – (V3300EBG) ................................................................................. 194-602 Element (primary) – (V3300EBG) .................................................................... 194-758 Element (secondary) – (V3300EBG) ............................................................... 194-759 Oil Filter Element - Kubota – (V3300EBG) ....................................................................... 194-268 Fuel Filter - Kubota – (V3300EBG) ................................................................................... 153-829

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.03

ID0114231

119

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

 Text

 Graphics

 Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

ID0135001

120

121

ID0040564

122

ID0135281