Ditch Witch AJ120 / JT120 Cummins® QSB6.7 Parts Manual 053-10007 - PDF DOWNLOAD

AT/JT120 Cummins® QSB6.7

Parts Manual

Issue 1, volume 1 of 3

053-10007

1

AT/JT120 ISSUE NO. 1PL-02/23 For Replacement Copy Order P/N 053-10007

This product and its use may be coverd by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: AT/JT120 Equipped with the following engines: Cummins® QSB6.7

Copyright 2023 by The Charles Machine Works, Inc. , Ditch Witch, AutoCrowd, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS _______________________ Volume 1 Decals Decal Location ........................................... 10

Engine Components Battery ...................................................... 20 Cooling System – Fan ................................. 24 Cooling System – Mounting ......................... 26 Covers – Exterior Doors and Panels ................. 34 Covers – Front Hoods ................................... 28 Covers – Interior Panels ................................ 32 Covers – Rear Hoods .................................... 30 Engine Covers............................................ 18 Engine Mounts .......................................... 16 Remote Oil Drain ....................................... 22

Engine HRC Air Intake................................................... 44 Cooling System – Expansion Tank ................. 52 Cooling System – Plumbing ......................... 54 DEF System ............................................... 48 Engine Service Parts .................................. 38 Engine Skid ................................................ 40 Exhaust System ......................................... 46 Firewall & Exhaust Shroud ........................ 42 Fuel System ............................................... 50

Toolbox ..................................................... 98 Track Group .............................................. 88 Thrust Drive .............................................. 74 Thrust Encoder ......................................... 78 Wrench – Front ......................................... 80 Wrench – Rear .......................................... 82

Cab A/C & Heater Plumbing........................... 110 A/C Compressor ...................................... 112 A/C Service Parts .................................... 104 Cab Controllers ....................................... 122 Cab Door Service Parts............................ 108 Cab Mount .............................................. 114 Cab Service Parts .................................... 106 Console Panels ........................................ 120 Multi-Mode Controls .............................. 118 Standard Displays ................................... 124 Suspension Seat ...................................... 116

Frame Components Centering Pad............................................ 76 Gearbox Mount ......................................... 72 Light Tower ............................................... 86 Pipe Guides & Rod Wiper .......................... 84 Pivot .......................................................... 92 Platform .................................................. 100 Rack Mounting .......................................... 94 Rotation Gear Box – AT ............................. 62 Rotation Gear Box – JT .............................. 68 Slide Mechanism ....................................... 96 Spindle Drive Assembly - AT ...................... 58 Spindle Drive Assembly - JT ....................... 60 Stabilizers .................................................. 90 ID0752205

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CONTENTS _______________________ Volume 2 Hydraulics Auxiliary Pump ........................................ 136 Auxiliary Pump Manifold ......................... 148 Charge System ........................................ 164 Cooling System ........................................ 172 Cylinder – 2.0” x 1.25” x 14.25” .................... 226 Cylinder – 2.5” x 1.5” ................................. 228 Cylinder – 4.0” x 2.00”................................ 230 Cylinder – 4.0” x 2.25”................................ 232 Drill Fluid Pump ....................................... 138 Drill Fluid Pump Manifold ....................... 150 Filter Assembly ........................................ 168 Fluid Pump .............................................. 212 Flushing Control Manifold ....................... 152 Ground Drive........................................... 192 Hose Carrier and Hoses ........................... 174 Inner Rotation ......................................... 188 Low Pressure Return ............................... 170 Lubricator ................................................ 208 Oil Cooler ............................................... 182 Pipe Gripper ............................................ 222 Pipe Lifter ................................................ 224 Pipe Loader Valve.................................... 218 Pipe Shuttle ............................................. 220 Pivot ........................................................ 216 Pump – Inner Rotation ............................ 140 Pump – Outer Rotation ........................... 142 Pump Manifold – Inner Rotation ............. 154 Pump Manifold – Outer Rotation ............ 156 Pump Drive ............................................. 132 Pump Stack ............................................. 134 Reservoir ................................................. 166 Rotation Motor ....................................... 176 Rotation Motor – Flushing ........................ 178 Rotation & Thrust Case Drain .................. 180 Schematic ................................................ 128 Selector Valve ......................................... 190 Setup Valve ............................................. 210 Stabilizer Hydraulics ................................ 214 Track Brake ............................................. 194 Track Brake Manifold .............................. 160

Track Case Drain ..................................... 196 Thrust – 2 Speed & Brake Hyd ...................... 184 Thrust Motor .......................................... 186 Thrust Pump ........................................... 144 Thrust Pump Manifold ............................ 158 Valve Manifold Mount ............................ 162 Wrench & Anchor ................................... 206 Wrench & Anchor Pump ......................... 146 Wrench & Anchor Valve.......................... 204 Wrench, Front......................................... 198 Wrench, Rear .......................................... 200 Wrench Rotate Hydraulics ..................... 202

Volume 3 Electrical Anchors................................................... 268 Cab Kit .................................................... 274 Cab Hose Track ....................................... 270 Carriage .................................................. 264 Current Coil Cable ................................... 272 Engine Skid Cables .................................. 252 Engine Skid – Back.................................... 258 Engine Skid - Front ................................... 254 Engine Skid - Middle ................................. 256 Hose Track .............................................. 262 Harness, Carriage and Components........ 266 Harness, Tower & Components .............. 260 Light Mount ............................................ 278 Pipe Loader ............................................. 248 Platform Worklight ................................. 276 Schematic ............................................... 236 Strobe Light Mount ................................. 280 Under Carriage........................................ 250

ID0752205

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CONTENTS _______________________ Anchor System Beam Anchor System ............................. 284 Lubricator Assembly ............................... 296 Lubricator Pump ..................................... 298 Slide Anchor Cylinder ............................. 294 Slide Anchor Motor ................................ 292 Slide Anchor Options .............................. 288 Slide Anchor Valve .................................. 290 Slide Anchor System............................... 286

Fluid System Antifreeze Tank ....................................... 316 Carriage .................................................. 310 Fluid Pump ...................................... 312, 314 Fluid Pump – Suction/Discharge .................. 304 Fluid Pump Mounting.............................. 302 Fluid Pump System Valves....................... 308 Lubricator & Pressure Gauge .................. 306 Wash Wand ............................................. 318

Pipe Box Lift ............................................ 354 Rockmaster Housings – 5.5” .................... 358 Telematics .............................................. 364 Wireline Carriage .................................... 362

Miscellaneous Bolt/Nut Torque Chart ............................ 370 Filters ...................................................... 376 Optional Kits ........................................... 376 Related Publications ............................... 376 Replacement O-Ring Chart ..................... 375 Warranty Registration ............................ 378

Pipe Loader System Gripper Cylinder ...................................... 326 Pipe Box – Fixed ....................................... 344 Pipe Gripper ............................................ 324 Pipe Lifter ................................................ 328 Pipe Lifter Encoder .................................. 330 Pipe Loader Covers.................................. 340 Pipe Loader Mount and Misc. ................. 342 Pipe Shuttle ............................................. 332 Shuttle Drive ........................................... 332 Shuttle Encoder ....................................... 334 Shuttle Guard .......................................... 338 Shuttle Stop ............................................ 336

Accessories Antifreeze Reclaimer ............................... 348 Bearing Housings – 5.5” ........................... 360 Drill Pipe and Accessories ....................... 356 Fluid Mixing Accessories ......................... 350 GPS Kit – CLM3000 .................................... 366 Pipe Box – Removable ................................ 352 ID0752205

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9

DECALS

10

DECAL LOCATION JT120/AT120 HRC 13

14

32

44

42

73

8

42 41

23 37 17

1 40

30 29 5

25

15

7

46

22

39

21

12

33

45

19 9

28

6

43 20 9

47

47

19 41

27 26

16 26

26

36

35 26

31 48

38

11 26

02

ID0735855

11

DECAL LOCATION JT120/AT120 HRC REF PART NO. NUMBER

QTY

DESCRIPTION

DECAL KIT - JT120 HRC 270-8576 DECAL KIT - AT120 HRC 270-8577 1 700-116 1 TRACKER CONTROL 2 273-601 1 ENGINE STOP 3 270-6773 1 PATENT 4 275-230 6 DANGER STRIPE 1.75” X 18 5 270-00002 1 AT/JT120 HRC SERVICE / LUBE CHART ISO 6 270-5127 1 BATTERY 7 270-5131 1 BATTERY DISCONNECT 8 270-5150 1 NO PRESSURE WASH 9 270-8563 2 WARNING MOVING MACHINE - NO RIDERS ISO 10 270-7792 1 OPERATOR MANUAL REPLACEMENT ISO 11 270-8575 1 JT120 MODEL ID 270-8574 1 AT120 MODEL ID 12 270-7296 1 ACCY PWR 12V 13 270-8578 1 FUSE/RELAY BLOCK 14 270-8514 1 FUSE/RELAY BLOCK 15 270-8336 1 TRI - FUSE 16 270-8100 1 LOGOTYPE 66” x 11” 17 270-7169 1 CANBUS DIAGRAM 18 270-6487 1 RESET/ESID 19 270-6344 2 RESTRICTED THRUST & ROTATION MODE 20 270-6703 1 GRAY LOGOTYPE 21 270-6368 1 DIESEL EXHAUST FLUID 22 270-4759 1 WARNING MOVING PARTS 23 270-5671 1 THROTTLE 24 270-6991 2 WORKLIGHTS 25 270-00013 1 HYDRAULIC MANIFOLD MAP 26 274-318 10 TIE DOWN 27 270-8052 2 WARNING MOVING PARTS - FOOT 28 275-023 1 OIL LEVEL 29 270-4611 3 WARNING MOVING PARTS ISO 30 700-006 2 WARNING CYLINDER LOCK ISO 1 DANGER WRENCH ISO 31 700-075 32 270-6978 1 NOTICE COOLANT ISO 33 270-5742 1 WARNING NO ETHER/STARTER FLUID ISO 2 WARNING READ OPERATOR MANUAL ISO 34 700-143 35 270-2414 2 DANGER LINE LOCATION 1 DANGER ROTATING SHAFT ISO 36 700-187 37 270-6968 1 NOTICE HYDRAULIC OIL LEVEL ISO 1 WARNING CRUSHING FORCE ISO 38 700-204 39 270-6964 1 NOTICE ELECTRICAL SYSTEM ISO 40 270-7894 1 RESERVOIR (HYDRAULIC) ISO 4 WARNING MOVING PARTS ISO 41 701-184 2 CAUTION HOT PARTS ISO 42 700-097 43 270-7021 1 NOTICE OIL LEVEL ISO 44 270-7374 1 NOTICE COMPLETE FILL ISO 45 270-00018 1 WASHWAND/DRILL FLUID BRACKET OVERLAY 46 270-00027 1 NOTICE BATTERY DISCONNECT LIGHT 47 270-00043 2 WARNING MOVING PARTS ISO 48 270-8535 2 CAUTION REMOTE CONTROL ISO

REMARKS

HRC ONLY APPLY ONE TO HANDHELD WORKLIGHTS x4 GO UNDER MACHINE ON DRILL FRAME PLACE BY SIGHT GAUGE GLASS ON OUTER ROTATION MOTOR

FOOTNOTES

1 . NOT PART OF KIT

02

ID0735855

12

DECAL LOCATION JT120/AT120 HRC

24

CAB OPTION

57 VIEW ROTATED 90º

69

20

2

55 72

51

56 18

53 49

54 11

68

10 34

26

3

61 64 52 4 63

65 63

66 65 4

41 52

62 60 70 35

71

59

11 26 70 48 26 30

02

34

49

67

27

50

41

ID0735855

13

DECAL LOCATION JT120/AT120 HRC REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

49 270-6911 50 270-6036 51 270-8335 52 270-7507 53 270-8213 54 270-8467 55 270-6859 56 270-6832 57 270-7127 58 270-6969 59 273-554 60 270-8400 61 274-442 62 270-8178 63 270-8163 64 270-00005 65 270-8054 66 270-6990 67 270-00029 68 270-8498 69 270-7220 70 270-1239 71 270-6857 72 700-079 73 700-063 74 270-00019

2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 2 1 1 1 2

WARNING ONE CALL NOTIFICATION ISO WARNING PRESSURIZED FLUID OR AIR ISO FUSE/RELAY BLOCK MANUAL ROW SELECT 811 LOGO DW LOGO 7.7” X 9.3” EMERGENCY EXIT WINDSHIELD WIPER FLUID WIPER/WIPER/WASHER

APPLY ONE ON CONTROL PANEL IN SET-UP BOX

ANTIFREEZE GRAY LOGOTYPE 50” X 8.36” LIFT LOCATION RED HI VIS 1.5” REFLECTORS WARNING CRUSHING WEIGHT ISO PIPE BOX WEIGHT - 3614/4505 lbs WARNING SECURE BASKET ISO LOGO 6.3” x 5.4” SET-UP OVERLAY DISPLAY / USB MAP ENGINE START CAUTION NO STEP ISO DIESEL FUEL - ISO SHUT OFF / YELLOW HYDRAULIC OIL CAP HFC REGULATION -1.19kg

SEE FOOTNOTE 1. CAB ONLY - KIT #270-8428 SEE FOOTNOTE 1. US KIT #270-8241 SEE FOOTNOTE 1. CAB ONLY - KIT #270-8428 SEE FOOTNOTE 1. CAB ONLY - KIT #270-8428 SEE FOOTNOTE 1. CAB ONLY - KIT #270-8428 SEE FOOTNOTE 1. CAB ONLY - KIT #270-8428 SEE FOOTNOTE 1.

SEE FOOTNOTE 1. ONE ON EACH SIDE SEE FOOTNOTE 1.

SEE FOOTNOTE 1.

SEE FOOTNOTE 1. CAB ONLY - KIT #270-8428

FOOTNOTES

1 . NOT PART OF KIT

02

ID0735855

14

NOTES:

ID0134963

15

ENGINE COMPONENTS

16

ENGINE MOUNTS 7 9 4 1 14 13

6 8

12

10 11

13 3

2 5

01

ID0750568

17

ENGINE MOUNTS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

5 FLG SCREW (M12-1.75 X 35MM) 2 FLG NUT (M20-2.50, CL 10) 2 WASHER, ISOLATOR 2 SCREW (M16-2.00 X 120MM, CL 10.9) 2 NUT, FLG (M16-2.00, CL10, ZC) 8 FLG SCREW (M12-1.75 X 30MM) 2 SCREW (M20-2.50 X 160MM, CL 8.8) 1 ENGINE MOUNT, LEFT 1 ENGINE MOUNT, RIGHT 4 ISOLATOR, VIBRATION 2 WASHER, ISOLATOR 1 FRONT ENGINE MOUNT (LEFT) 4 ISOLATOR, ENGINE MOUNT 1 FRONT ENGINE MOUNT (RIGHT)

106-496 106-356 302-8126 106-614 106-355 106-469 106-672 303-3877 303-3878 116-1017 303-3940 303-3739 195-1491 303-3738

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0750568

18

ENGINE COVERS

19

28 29 20

18

14

4 19

19

17 2

27 5

21 16

10 24

12

23

8 14

25

9

3

13

22

26

30 11

15

6

1

7

01

ID0750567

19

ENGINE COVERS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 303-3800 1 ENGINE SKID 2 303-4185 1 MIDHOOP 3 303-4035 1 FRONT MIDHOOP 4 303-4042 1 FRAME BRACKET 5 303-4043 1 BRACE 6 303-4194 1 PLATE 7 303-4193 1 BRACKET 8 303-4044 1 SUPPORT 9 105-2862 1 CABLE TIE (5/16") 15" LG 10 362-3079 1 HEAT SHIELD 11 303-6075 1 BRACKET 12 105-2132 8 HEAVEY DUTY FIR TREE (.04-.62 THK) 13 105-1639 8 FLG BOLT (M8 - 1.25 X 25MM) 14 106-386 30 FLG LOCKNUT (M8-1.25) 15 105-798 8 FLG SCREW (M8-1.25 X 25MM, BLK) 16 106-387 2 FLG LOCKNUT (M10-1.50) 17 106-164 2 FLG SCREW (M10-1.50 X 30MM, CL 8.8) 18 105-825 5 FLG LK BOLT (3/8-NC X 3/4) 19 106-381 24 FLG LK SCREW (M8-1.25 X 25MM) 20 106-561 2 LOCKNUT (M8-1.25,PRV TRQ, CL10) 21 106-163 2 FLG SCREW (M8-1.25 X 30MM) 22 106-551 8 CLIP NUT (M8-1.25) 23 106-767 4 SCREW (M8-1.25 X 20MM,BUT, SOC) 24 303-0760 1 PERF PLATE 25 303-0812 1 ELECTRIC COVER 26 303-0796 1 BRACE 27 303-0779 1 PLATE SUPPORT 28 303-0794 1 SHIELD 29 362-2487 1 HEAT INSULATION 30 362-2488 1 HEAT INSULATION

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0750567

20

BATTERY 3

7

2

5 6

4

1

11

10

8

9

01

ID0751259

21

BATTERY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 BATTERY STRAP 1 BATTERY SHIELD 1 HEAT SHIELD 1 SCREW (M8-1.25 X 80MM, CL 8.8) 1 FLG BOLT (M8 - 1.25 X 25MM) 2 WASHER (M8, HARDENED) 2 FLG SCREW (M8-1.25 X 25MM, BLK) 2 BATTERY (12V, 950 AMP, EPM 1131PMF) 2 BATTERY PAD 1 BATTERY CABLE (2/0, RED) 1 BATTERY CABLE (2/0, BLK)

303-4373 303-4374 362-3080 106-602 105-1639 106-395 105-798 215-3035 116-717 215-3492 215-3491

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751259

22

REMOTE OIL DRAIN

4 3

4 1 01

2 ID0751316

23

REMOTE OIL DRAIN REF PART NO. NUMBER

QTY

1 2 3 4

1 1 1 1

154-396 154-327 157-445 154-750

DESCRIPTION

REMARKS

BULKHEAD CONNECTOR (08O-08O90BK) CAP (08OF) BANJO FITTING (M22) HOSE (08OFX90S-28"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751316

24

COOLING SYSTEM - FAN

16 17

3 12 13

15 6 11

7

10

9

1

14 4 2

8 5

01

7

ID0750402

25

COOLING SYSTEM - FAN REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

195-2932 1 FAN (32.28") 150-6526 1 HYDRAULIC MOTOR 303-3740 2 BRACKET, FAN 303-3742 1 FAN MOUNT PLATE 303-3741 2 BRACE 195-1528 1 FAN HUB 106-162 28 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 106-386 20 FLG LOCKNUT (M8-1.25) 105-117 4 WASHER (5/16") 105-206 1 NUT (1/2-NF) 105-070 1 LOCK WASHER (1/2") 105-806 4 SCREW (M8-1.25 X 25MM) 105-091 4 LOCK WASHER (5/16") 106-164 2 FLG SCREW (M10-1.50 X 30MM, CL 8.8) 106-387 2 FLG LOCKNUT (M10-1.50) 195-3032 1 COOLER 195-2930 1 FAN SHROUD

REMARKS

USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 80 FT-LBS TORQUE TO 20 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0750402

26

COOLING SYSTEM - MOUNTING

29 22

23

28

27

21

13

16

17

19

20 14

2

3 12

32

25

26 9 31

1 18 10

30 15

16

24

6 17 11

4

5

7 13

33 18 10

01

8

ID0750389

27

COOLING SYSTEM - MOUNTING REF PART NO. NUMBER

QTY

DESCRIPTION

1 303-3745 2 BRACKET, COOLER MOUNT 2 303-5000 1 PLATE, AIR BARRIER 3 303-4999 1 PLATE, AIR BARRIER 4 362-3099 1 AIR BARRIER 5 303-5003 1 BRACKET 6 303-5001 1 COOLER MOUNT 7 303-5002 1 COOLER MOUNT 8 106-387 8 FLG LOCKNUT (M10-1.50) 9 106-724 4 FLG SCREW (M10-1.50 X 25MM) 10 105-793 6 WASHER (M10) 11 106-628 2 SCREW (M10-1.50 X 60MM, CL 8.8) 12 106-332 2 SCREW (M10-1.50 X 70MM, CL 8.8) 13 106-162 12 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 14 105-117 4 WASHER (5/16") 15 106-389 4 WASHER (M8) 16 106-386 6 FLG LOCKNUT (M8-1.25) 17 106-163 5 FLG SCREW (M8-1.25 X 30MM) 18 348-037 4 WASHER (.531 X 1.552 X .250THK) 19 310-895 3 T-BOLT CLAMP (3") 20 116-421 14 BULK EDGE (1/8") 21 116-421 7 BULK EDGE (1/8") 22 116-421 6 BULK EDGE (1/8") 23 116-421 24 BULK EDGE (1/8") 24 362-3065 1 SOUND INSULATION 25 362-3066 2 SOUND INSULATION 26 362-3068 1 SOUND INSULATION 27 106-381 3 FLG LK SCREW (M8-1.25 X 25MM) 28 116-703 1 CHARGE AIR COOLER HOSE 29 303-0801 1 VENT TUBE 30 195-3032 1 COOLER 31 195-2930 1 FAN SHROUD 32 195-3039 1 VENT TUBE, SILICONE 33 195-2960 4 ISOLATOR

REMARKS

USE 2 @ 7" USE 1 @ 7" USE 1 @ 6" USE 1 @ 24"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0750389

28

COVERS - FRONT HOODS

26 13 11

16 17

15

7

10

18

DETAIL A 23

13 3

22

5 14

4

8

17 11

24 25

6

19

18 27 2

9

1

12

21

A

12 20

01

ID0748430

29

COVERS - FRONT HOODS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 105-631 7 NUTSERT(M6X1.0, 4.20-6.60 THK) 2 106-640 15 SCREW (M6-1.00 X 20MM,BUT SOC) 3 106-385 8 FLG LOCKNUT (M6-1.00) 4 303-0737 1 FRONT HOOD ANGLED 5 303-0710 1 CAP 6 303-0721 1 MID MOUNT TOP 7 303-0720 1 MID MOUNT BOTTOM 8 303-0298 1 FRONT HOOD 9 303-0382 1 MID HOOD SUPPORT 10 107-700 2 CARRIAGE BOLT (M10-1.50X25MM) 11 105-799 6 FLG SCREW (M10-1.50 X 25MM) 12 106-266 8 FLG NUT (M10-1.50) 13 105-798 11 FLG SCREW (M8-1.25 X 25MM, BLK) 14 107-135 10 CLIP NUT (M8-1.25) 15 303-0380 1 HOOD SUPPORT 16 303-0370 1 MIDDLE HOOD 17 106-381 3 FLG LK SCREW (M8-1.25 X 25MM) 18 106-386 7 FLG LOCKNUT (M8-1.25) 19 107-746 4 SHLD BLT (M10 X 12MM, M8-1.25) 20 362-2425 1 SOUND INSULATION 21 362-2426 1 SOUND INSULATION 22 362-2427 1 SOUND INSULATION 23 362-2491 1 SOUND INSULATION 24 362-2490 1 SOUND INSULATION 25 303-350 1 HINGE 26 105-2188 2 STRUT (7-10 IN LENGTH, 120 LBS) 27 303-0498 1 PROP ROD

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0748430

30

COVERS - REAR HOODS

15 16

3 1 13 4

5 12

9 14 2

7 11 22 6

21 12 8

17

10

18

19 20

01

ID0748388

31

COVERS - REAR HOODS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 106-551 4 CLIP NUT (M8-1.25) 2 303-0722 1 HANGER 3 303-0715 1 TOP COVER 4 303-0736 1 CAP 5 303-0735 1 SIDE SUPPORT 6 303-0729 1 SIDE SUPPORT L 7 303-0734 1 SCREEN TOP 8 106-387 3 FLG LOCKNUT (M10-1.50) 9 105-1295 3 SCREW (M10-1.50, SOC, SPECIAL LOW) 10 106-632 2 FLG LK SCR (M12-1.75X35MM,SER) 11 107-687 11 CLIP NUT M8-1.25, LONG, WIDE 12 108-156 26 WASHER (5/16", TYPE A WIDE) 13 362-2492 1 HEAT SHIELD 14 362-3067 1 SOUND INSULATION 15 195-2753 1 EXHAUST 16 195-2255 1 EXHAUST CLAMP (6") BENT BOLT 17 303-0773 1 ANGLE BAR 18 303-0488 1 GRILLE LEFT 19 303-0489 1 GRILLE RIGHT 20 303-0701 1 REAR COVER 21 105-1835 15 JAM LOCKNUT (5/16-NC) 22 105-071 17 WASHER (1/2")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0748388

32

COVERS - INTERIOR PANELS

8

DETAIL A 11

4 2

5

21

17

20

7

9

6 3

A 13

10 12

16

19 18

1

15

14

01

ID0748541

33

COVERS - INTERIOR PANELS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 303-0730 1 LEFT BACK PANEL 2 303-0280 1 FRONT COVER 3 303-0389 1 MIDDLE INSIDE PANEL 4 303-0385 1 SIDE PANEL 5 303-0284 1 FRONT INSIDE PANEL 6 105-798 29 FLG SCREW (M8-1.25 X 25MM, BLK) 7 117-948 26 BULK EDGE (3/32", 3/8" BULB) 8 303-0492 1 SWITCH PLATE 9 107-700 2 CARRIAGE BOLT (M10-1.50X25MM) 10 303-0495 1 BRACKET 11 106-469 2 FLG SCREW (M12-1.75 X 30MM) 12 106-709 4 FLG LK NUT (M12-1.75) 13 107-799 2 CARRIAGE BOLT (M12-1.75 X 35MM) 14 362-2421 1 SOUND INSULATION 15 362-2422 1 SOUND INSULATION 16 362-2423 1 SOUND INSULATION 17 362-2424 1 SOUND INSULATION 18 362-2493 1 HEAT SHIELD 19 362-2912 1 FOAM 20 302-5660 1 GROUNDING ROD BRACKET 21 110-560 2 POP RIVET (3/16" X 1/2", ALUM)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0748541

34

COVERS - EXTERIOR DOORS & PANELS

1

7

10

6

3 20

4

8 9

2

22 21

15

4

3

5 17

11

13

4

16 19

18

12

14

01

ID0748460

35

COVERS - EXTERIOR DOORS & PANELS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 110-1030 4 LEFT HINGE 2 110-1029 2 RIGHT HINGE 3 106-386 26 FLG LOCKNUT (M8-1.25) 4 106-381 11 FLG LK SCREW (M8-1.25 X 25MM) 5 303-0288 1 FRONT DOOR 6 303-0725 1 RIGHT BACK PANEL 7 303-0376 1 FILLER, RIGHT BACK 8 106-270 4 SCREW (M6-1.00 X 20MM, CL 8.8) 9 303-0292 1 MIDDLE DOOR RT 10 303-0295 1 BACK DOOR RT 11 303-0289 1 FRONT HINGE MOUNT 12 362-2418 1 SOUND INSULATION 13 362-2419 1 SOUND INSULATION 14 362-2420 1 SOUND INSULATION 15 362-2911 1 FOAM 16 303-0813 1 DEF COVER 17 107-778 2 SCREW (M8-1.25 X 30MM,BUT, SOC) 18 106-558 2 CLIP NUT (M10-1.50) 19 105-1098 2 BOLT (M10-1.50 X 30MM,BUT SOC) 20 117-558 6 ADJUSTABLE LEVER LATCH (LOCKING) 21 303-0497 1 STOP ROD FRONT 22 303-0496 1 STOP ROD

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0748460

36

NOTES:

ID0134963

37

ENGINE HRC

38

ENGINE SERVICE PARTS

13 15

9

16

12

6

19

11

14

17 8

4

3 7 5

1

10

2

18

02

ID0752822

39

ENGINE SERVICE PARTS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 500-3469 1 FUEL FILTER HEAD 2 500-10282 1 CUMMINS FUEL FILTER ELEMENT (PRE-FILTER) 3 500-3201 1 THREADED PLUG W/ O-RING 4 500-10285 2 CUMMINS FUEL FILTER PLUG 5 195-1790 1 FUEL FILTER (PRIMARY) 6 195-2096 1 FAN BELT 7 195-2097 1 STARTER 8 500-10291 1 ALTERNATOR 9 195-2346 1 ENGINE OIL CAP (VALVE COVER) 10 195-1034 1 FILTER, ENGINE OIL 11 195-1128 1 PUMP DRIVE (SAE B-2, 13T 16/32 SHAFT) 12 500-3462 2 POSITION SENSOR 13 500-3463 1 PRESSURE SENSOR 14 500-3465 1 TEMPERATURE SENSOR 15 500-3461 1 PRESSURE TEMPERATURE SENSOR 16 500-3464 1 PRESSURE SENSOR 17 500-10292 1 ALTERNATOR PULLY 18 195-3003 1 OIL FILL 19 195-3002 1 DIPSTICK

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0752822

40

ENGINE SKID

7 20 6 18 19

17

3 2 24 4 21 15 18

16 12

1

14

5

10

11

22

9

11

13

23 14

8 01

ID0751066

41

ENGINE SKID REF PART NO. NUMBER

QTY

1 303-3800 2 303-4373 3 303-4199 4 303-4198 5 303-4196 6 303-4374 7 362-3080 8 303-4464 9 110-338 10 324-226 11 106-355 12 107-336 13 105-665 14 106-386 15 106-619 16 106-398 17 106-602 18 105-1639 19 106-395 20 105-798 21 106-469 22 106-709 23 106-381 24 116-717

1 ENGINE SKID 1 BATTERY STRAP 1 SPACER 1 SPACER 1 COVER 1 BATTERY SHIELD 1 HEAT SHIELD 1 COVER 2 BOLT-ON CLAMP (1", PER HALF) 1 BACKUP SPACER 8 NUT, FLG (M16-2.00, CL10, ZC) 5 FLG LK SCREW (M16-2.00X45MM) 1 FLG SCREW (M8-1.25 X 55MM) 3 FLG LOCKNUT (M8-1.25) 3 SCREW (M16-2.00 X 130MM, 10.9) 3 WASHER (M16, HARDENED) 1 SCREW (M8-1.25 X 80MM, CL 8.8) 5 FLG BOLT (M8 - 1.25 X 25MM) 2 WASHER (M8, HARDENED) 2 FLG SCREW (M8-1.25 X 25MM, BLK) 2 FLG SCREW (M12-1.75 X 30MM) 2 FLG LK NUT (M12-1.75) 2 FLG LK SCREW (M8-1.25 X 25MM) 2 BATTERY PAD

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751066

42

FIREWALL & EXHAUST SHROUD

30

26

17

29 19

10 16

9 18

11

26 2 21 23

13 12

5

31

22

8

20

32 25

4 15 7 3

14 24 27 1

28 6

01

ID0750960

43

FIREWALL & EXHAUST SHROUD REF PART NO. NUMBER

QTY

1 150-6895 2 303-4075 3 303-4090 4 105-1755 5 106-992 6 106-386 7 105-2623 8 115-069 9 106-162 10 362-3058 11 303-4126 12 362-3086 13 303-2297 14 362-3060 15 303-4127 16 362-2497 17 362-2498 18 362-2499 19 362-2500 20 362-2495 21 362-2494 22 362-2496 23 108-218 24 106-561 25 106-163 26 106-381 27 362-3088 28 362-2907 29 303-0814 30 362-2501 31 303-0816 32 300-10899

1 HYDRAULIC TANK 1 EXHAUST SHROUD WELDMENT 1 FIREWALL WELDMENT 1 GROMMET (2") 6 FLG LK SCREW (M8-1.25 X 25MM) 24 FLG LOCKNUT (M8-1.25) 2 GROMMET (2-1/4") 1 GROMMET (3/4") 2 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 2 AIR BARRIER 2 RETAINER 2 AIR BARRIER 2 RETAINER 1 AIR BARRIER 1 RETAINER 1 HEAT SHIELD 1 HEAT SHIELD 1 HEAT SHIELD 1 HEAT SHIELD 1 HEAT SHIELD 1 HEAT SHIELD 1 HEAT SHIELD 4 FLG HEX SCREW (M6-1.00 X 35 MM, 8.8) 15 LOCKNUT (M8-1.25,PRV TRQ, CL10) 15 FLG SCREW (M8-1.25 X 30MM) 16 FLG LK SCREW (M8-1.25 X 25MM) 1 INSULATION 1 INSULATION 1 COVER 1 HEAT SHIELD 1 BRACKET 1 FILTER MOUNT PLATE

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0750960

44

AIR INTAKE

4 7 14

5 2 8

6 16 11

10

15

13 12

9 2

1 3

01

ID0750388

45

AIR INTAKE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

DESCRIPTION

303-4202 1 BRACKET, AIR FILTER 106-381 8 FLG LK SCREW (M8-1.25 X 25MM) 106-386 4 FLG LOCKNUT (M8-1.25) 195-2986 1 PRIMARY AIR FILTER 195-2987 1 SECONDARY AIR FILTER 110-656 1 WORM CLAMP (2-1/2" TO 8-1/2") 110-170 3 WORM CLAMP (4-1/8" TO 5") 195-1345 1 GRADUATED RESTRICTION INDICATOR (25"H2O) 156-228 1 ELBOW (02NF-02NF90) 155-142 2 S/O COUPLER (02N-02H) 156-241 1 STREET ELBOW (02N-02NF90) 116-108 16 BULK HOSE (5/16") 110-249 2 WORM CLAMP (1/4" TO 5/8") 195-2955 1 INTAKE HOSE 195-2956 1 INTAKE HOSE 195-2988 1 AIR CLEANER

REMARKS

USE 1 @ 16"

INCLUDES REF NO'S: 4 & 5

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0750388

46

EXHAUST SYSTEM

5 3

4

1

01

2

ID0750594

47

EXHAUST SYSTEM REF PART NO. NUMBER

QTY

1 195-3108 2 303-4075 3 105-2958 4 362-3064 5 105-2105

1 DOWNPIPE, FLEX 1 EXHAUST SHROUD WELDMENT 2 T-BOLT CLAMP (11.76 - 12.07) 1 DOWNPIPE INSULATION 3 METAL CABLE TIE (0.18:) 7.9" LG

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0750594

48

DEF SYSTEM

17

15

7 19

16

9

6

8 5

14

13

2 18 10

1

20

12 4 11

03

3

ID0752787

49

DEF SYSTEM REF PART NO. NUMBER

QTY

1 150-4025 2 106-381 3 106-428 4 110-217 5 150-7100 6 514-140 7 105-2862 8 500-10293 9 116-750 10 116-750 11 116-750 12 116-750 13 195-2973 14 195-2974 15 195-2975 16 105-2199 17 105-2199 18 105-1962 19 105-2105 20 195-2990

1 COOLANT CONTROL VALVE 2 FLG LK SCREW (M8-1.25 X 25MM) 2 SCREW(M5-0.80X14MM,SOC) 8 WORM CLAMP (7/16" TO 1") 2 90 DEG NORMA CONNECTOR 1 S/O COUPLER (08N-10H) 10 CABLE TIE (5/16") 15" LG 1 CUMMINS PUMP, DOSER 39 BULK HOSE (5/8") 37 BULK HOSE (5/8") 35 BULK HOSE (5/8") 64 BULK HOSE (5/8") 1 DEF SUCTION LINE, 850 MM 1 DEF PRESSURE LINE, 3530 MM 1 DEF RETURN LINE, 3000 MM 74 ALUMINIZED SLEEVING (1") 64 ALUMINIZED SLEEVING (1") 1 STRAP ASSY, (3/4" X 4 FT) 3 METAL CABLE TIE (0.18:) 7.9" LG 1 DEF TANK

DESCRIPTION

REMARKS

USE 1 @ 39" USE 1 @ 37" USE 1 @ 35" USE 1 @ 64"

USE 1 @ 74" USE 1 @ 64"

NOT SHOWN:

500-10302

FILTER, DIESEL EXHAUST FLUID

FOOTNOTES:

NOTE:

03

ID0752787

50

FUEL SYSTEM

7

5

8 13

4 11

18

15

16

19

39

9

32

10

27 14

30 38

6

17

26

25

22 21

31 12

33 37 24 34 28

3

20 23

36

29 1 2 35

01

ID0752786

51

FUEL SYSTEM REF PART NO. NUMBER

QTY

1 303-3620 2 150-3777 3 159-446 4 215-3285 5 105-2241 6 117-480 7 106-162 8 178-736 9 106-055 10 105-2685 11 106-378 12 150-7086 13 117-915 14 303-3628 15 195-2943 16 303-3629 17 150-6936 18 303-6629 19 105-2157 20 110-249 21 110-217 22 150-1231 23 106-497 24 106-387 25 195-3109 26 195-3110 27 303-6631 28 500-3469 29 500-10282 30 500-10288 31 500-3201 32 500-10285 33 500-10284 34 195-1790 35 106-806 36 116-322 37 116-322 38 500-10286 39 500-10287

1 FUEL TANK 1 PLUG, MAGNETIC (-12S) 1 BREATHER VENT 1 FUEL SENDER 1 LANYARD (.09 DIA X13" ) 1 SPLIT RING (1.48" OD, 1.26" ID) 1 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 1 BUSHING 10MM OD X 13MM LG 5 #10-24 NC NUTSERT 20 NUTSERT (M6X1.0) CLOSED 20 FLG LK SCREW (M6-1.00 X 12MM) 1 BANJO FITTING (M18-1.50-08H) 1 CAM LOCK 1 LANYARD RING 1 FUEL CAP 1 COVER 1 STRAINER 1 LOCK PLATE 1 SPIRAL RETAINING RING (3.000", EXT, SS) 1 WORM CLAMP (1/4" TO 5/8") 3 WORM CLAMP (7/16" TO 1") 1 S/O COUPLER (M12-1.5-08H90) 2 FLG SCREW (M10-1.50 X 35MM, CL 8.8) 2 FLG LOCKNUT (M10-1.50) 1 FUEL RETURN FITTING 1 FUEL PICK UP 1 FUEL NECK 1 FUEL FILTER HEAD 1 CUMMINS FUEL FILTER ELEMENT (PRE-FILTER) 2 CUMMINS QUICK DISCONNECT CONNECTOR 1 THREADED PLUG W/ O-RING 2 CUMMINS FUEL FILTER PLUG 1 CUMMINS FUEL FILTER HEAD (PRIMARY) 1 FUEL FILTER (PRIMARY) 8 FLG LK SCREW (M12-1.75 X 25MM) 111 BULK HOSE (1/2") 74 BULK HOSE (1/2") 1 CUMMINS FLEXIBLE HOSE 1 CUMMINS FLEXIBLE HOSE

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE 1 @ 111" USE 1 @ 74"

NOT SHOWN:

FOOTNOTES:

1. APPLY SILICONE SEALER BETWEEN 303-3629 (COVER) & 303-3620 (FUEL TANK)

NOTE:

01

ID0752786

52

COOLING SYSTEM - EXPANSION TANK

1 6

8

5 12

20

2

7

19

11 21 10

13

9

18 3

16 17

14

15

4 24 23

22

NG OLI BING O N C UM A" O - PL " TO STEM SY

01

ID0750421

53

COOLING SYSTEM - EXPANSION TANK REF PART NO. NUMBER

QTY

1 150-7134 2 303-4030 3 155-174 4 110-026 5 105-1673 6 105-2185 7 106-162 8 106-386 9 106-381 10 110-549 11 215-1691 12 111-084 13 362-3073 14 116-881 15 105-2199 16 116-881 17 105-2199 18 116-751 19 105-2199 20 116-881 21 116-108 22 105-1454 23 300-5985 24 106-200

1 S/O COUPLER (04N-06H45) 1 EXPANSION TANK 1 S/O COUPLER (12S-12H90) 2 WORM CLAMP (1/2" TO 1-1/4") 6 WORM CLAMP (5/16" TO 7/8") 4 P-CLAMP (.625) 3 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 8 FLG LOCKNUT (M8-1.25) 5 FLG LK SCREW (M8-1.25 X 25MM) 1 SIGHT GAUGE (12N) 1 COOLANT LEVEL SENSOR 1 RADIATOR CAP (16 PSI) 1 HEAT SHIELD 43 BULK HOSE (3/8") 43 ALUMINIZED SLEEVING (1") 23 BULK HOSE (3/8") 23 ALUMINIZED SLEEVING (1") 52 BULK HOSE (3/4") 52 ALUMINIZED SLEEVING (1") 64 BULK HOSE (3/8") 52 BULK HOSE (5/16") 2 CLAMP, BOLT-ON ("P") 1 1/4" 2 SPACER (.75 X .375 X 1.00) 2 FLG LK SCREW (M8-1.25 X 40MM)

DESCRIPTION

REMARKS

USE 1 @ 43" USE 1 @ 43" USE 1 @ 23" USE 1 @ 23" USE 1 @ 52" USE 1 @ 52" USE 1 @ 64" USE 1 @ 52"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0750421

54

COOLING SYSTEM - PLUMBING

8

17

8

3

11

14

13 10 11 A

3 12

8

4 2

8 7

6 5

1

3

15

16

9 8

A - FROM COOLING SYSTEM - EXPANSION TANK 01

ID0750418

55

COOLING SYSTEM - PLUMBING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

QTY

DESCRIPTION

110-970 2 CLAMP (2.00") PAIR 110-973 2 COVER PLATE 110-134 7 WORM CLAMP (2.062" TO 2.750") 105-297 4 BOLT (1/4-NC X 3-1/4") 155-135 1 S/O COUPLER (10S-10H) 150-4939 1 S/O COUPLER (10S-12H90) 117-275 124 ABRASION SLEEVE (-54) 124" 116-703 6 CHARGE AIR COOLER HOSE 150-6974 1 HARDLINE (-32) 195-2953 1 LOWER RADIATOR HOSE 118-490 12 T-BOLT CLAMP (3.06" TO 3.30") 195-2952 1 LOWER RADIATOR HOSE 195-2980 1 CHARGE AIR TUBE 195-2957 1 UPPER RADIATOR HOSE 195-2958 1 CHARGE AIR TUBE 195-2961 1 CHARGE AIR TUBE 195-3034 1 CHARGE AIR TUBE

REMARKS

USE 1 @ 124"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0750418

56

NOTES:

ID0134963

57

FRAME COMPONENTS

58

SPINDLE DRIVE ASSEMBLY (AT) 1 5 3

9

23

22 21

6

4

37 26 36

38

2 8

7

33 27

35

24 11

32

13

25 15

16

31

14

30

10 19 29 12

39

28

17

34 18 03

20

ID0734329

59

SPINDLE DRIVE ASSEMBLY (AT) REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

1 HYDRAULIC MOTOR 1 HYDRAULIC MOTOR 18 WASHER (M20, HARDENED) 18 SCREW (M20-2.50 X 60MM, 10.9) 1 O-RING (330MM X4MM D70) 1 BRACKET 3 WASHER (M12, HARDENED) 5 SCREW (M12-1.75 X 40MM, SOC, 12.9) 1 O-RING (250 D70) 1 SWIVEL FLANGE 1 SCREW (M6-1.00 X 16MM, CL 8.8) 8 LOCKNUT (M12-1.75, CL 10, PRV TQ) 1 NUT (M6-1.00) 8 SCREW (M12-1.75 X 60MM, 10.9) 1 O-RING (234 D90) 1 O-RING (242 D90) 1 SAVERLOK COLLAR 2 SCREW (M16-2.00 X 150MM, SOC) 10 SCREW (M16-2.00 X 200MM, SOC) 1 SAVERLOK CONNECTION 1 STREET ELBOW (02N-02NF90) 1 AIR VENT (02N) 1 SIGHT GAUGE 4 S/O COUPLER (04OF-04H) 1 BRANCH TEE (04S-04O-04O) 1 CONNECTOR (04S-04O) 4 WORM CLAMP (1/4" TO 5/8") 1 CONNECTOR (04S-04O90) 1 SWIVEL,MUD,FLANGE,2.25BORE 1 SAVERLOK JT/AT 8 BULK TUBING (1/4",SOLD PER 1') 17 BULK TUBING (1/4",SOLD PER 1') 2 SET SCREW (1/4-NC X 5/8", CUP, SS) 1 SPRING 3 DOWEL PIN (.750" X 1.5") 1 STREET ELBOW (16N-16NF90) 1 PLUG (16N, SQ) 1 INNER WATER SWIVEL 2.813" ID 1 INNER HEX DRIVE

150-6556 150-6591 106-399 106-075 105-2824 303-3671 106-397 107-044 105-1627 303-1364 106-231 106-685 106-106 106-708 157-031 153-216 303-2014 105-1758 105-2860 303-2016 156-241 159-003 150-6569 514-427 154-293 154-278 110-249 154-252 8SW10017 400-3171 117-902 117-902 105-2854 117-541 105-1482 115-440 115-110 150-6409 400-3181

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 USE LOCTITE 243 OR EQUIVALENT; TORQUE TO 300 FT-LBS

USE LOCTITE 243 OR EQUIVALENT; TORQUE TO 55 FT-LBS USE PIPE THREAD SEALANT ON ALL PIPE THREADS USE LOCTITE 243 OR EQUIVALENT

USE LOCTITE 243 OR EQUIVALENT; TORQUE TO 240 FT-LBS USE LOCTITE 243 OR EQUIVALENT; TORQUE TO 240 FT-LBS USE PIPE THREAD SEALANT ON ALL PIPE THREADS USE PIPE THREAD SEALANT ON ALL PIPE THREADS

SEE FOOTNOTE 3 USE 400-3237 FOR #1000 THREAD USE 1 @ 8" USE 1 @ 17" USE LOCTITE 243 OR EQUIVALENT USE PIPE THREAD SEALANT ON ALL PIPE THREADS USE PIPE THREAD SEALANT ON ALL PIPE THREADS SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. MATING SURFACES BETWEEN MOTOR AND COVER MUST BE DRY AND FREE OF OIL. 2. LIBERALLY APPLY OIL BETWEEN FACE SEALS BEFORE INSTALLATION; APPLY GREASE TO O-RINGS. 3. USE 8SW10007-40R FOR REBUILD KIT.

NOTE:

03

ID0734329

60

SPINDLE DRIVE ASSEMBLY (JT)

9 8

1 15 4

10

3

11

2 32

17

18 34

16

14

24 19

33

20 26

23

21

22 14 13

6 7

5

25 12

30

31 28

29 27 03

ID0733147

61

SPINDLE DRIVE ASSEMBLY (JT) REF PART NO. NUMBER

QTY

1 155-724 2 107-540 3 303-2587 4 301-7065 5 303-3525 6 357-266 7 106-771 8 105-2824 9 150-6556 10 106-399 11 106-075 12 105-1898 13 157-031 14 105-1249 15 302-7590 16 156-241 17 159-003 18 150-6569 19 152-113 20 154-278 21 514-427 22 154-252 23 110-249 24 105-1568 25 8SW10017 26 117-902 27 105-1758 28 105-2860 29 303-2016 30 303-2014 31 400-3171 32 303-3526 33 157-043 34 105-2903

1 O-RING (217 D70) 2 SCREW (M10-1.50 X 12MM) 1 SPACER 1 COVER PLATE 1 SWIVEL ADAPTER 1 O-RING (346 D70) 8 SCREW (M12-1.75 X 60MM, SOC) 1 O-RING (330MM X4MM D70) 1 HYDRAULIC MOTOR 18 WASHER (M20, HARDENED) 18 SCREW (M20-2.50 X 60MM, 10.9) 8 FLG SCREW (M12-1.75 X 40MM, CL 10.9) 1 O-RING (234 D90) 2 O-RING (242 D70) 1 PLUG 1 STREET ELBOW (02N-02NF90) 1 AIR VENT (02N) 1 SIGHT GAUGE 1 S/O COUPLER (04OF-04H90M) 1 CONNECTOR (04S-04O) 1 S/O COUPLER (04OF-04H) 1 CONNECTOR (04S-04O90) 2 WORM CLAMP (1/4" TO 5/8") 2 FIR TREE CABLE MOUNT 1 SWIVEL,MUD,FLANGE,2.25BORE 19 BULK TUBING (1/4",SOLD PER 1') 2 SCREW (M16-2.00 X 150MM, SOC) 10 SCREW (M16-2.00 X 200MM, SOC) 1 SAVERLOK CONNECTION 1 SAVERLOK COLLAR 1 SAVERLOK JT/AT 1 JT SAVER SEAL 1 O-RING (347 D70) 1 SHAFT INSERT

DESCRIPTION

REMARKS

USE LOCTITE 243 OR EQUIVALENT USE LOCTITE 243 OR EQUIVALENT USE LOCTITE 243 OR EQUIVALENT; TORQUE TO 300 FT-LBS

USE PIPE THREAD SEALANT ON ALL PIPE THREADS USE PIPE THREAD SEALANT ON ALL PIPE THREADS

SEE FOOTNOTE 1 USE 1 @ 19" USE LOCTITE 243 OR EQUIVALENT; TORQUE TO 240 FT-LBS USE LOCTITE 243 OR EQUIVALENT; TORQUE TO 240 FT-LBS USE 400-3237 FOR #1000 THREAD

NOT SHOWN:

FOOTNOTES:

1. USE 8SW10007-40R FOR REBUILD KIT.

NOTE:

03

ID0733147

62

ROTATION GEAR BOX (AT)

A

73

22

A

30 21

03

ID0752033

63

ROTATION GEAR BOX (AT) 23

32

31 62

53 79 72

32

58

03

55

24

30

ID0752033

64

ROTATION GEAR BOX (AT)

17

26

29

27

16

64 65 66 67

18

68 69 70 71

78

56

8

28 51

77

49

34 11 46

33

42

59 20

35

47 43 41

80 63 48 75

19

10

1 6

12 13 14 15 50

74 7

40

76 25 36 37 38 39

45

9

60

54 52

61 57

44

2 3 4 5

SECTION A-A 03

ID0752033

65

ROTATION GEAR BOX (AT) REF PART NO. NUMBER

QTY

DESCRIPTION

160-1521 GEAR BOX ASSEMBLY (AT) 1 160-1509 1 OUTPUT SHAFT 2 105-2819 1 SHIM (12.430" X 11.000" X .020") 3 105-2820 1 SHIM (12.430" X 11.000" X .007") 4 105-2821 1 SHIM (12.430" X 11.000" X .003") 5 105-2822 1 SHIM (12.430" X 11.000" X .002") 6 157-706 1 EXTERNAL SEAL (7.875") 7 105-1647 1 RETAINING RING (10.000") 8 160-1511 1 PINION 9 160-1510 1 OUTPUT GEAR 10 126-064 3 TAPERED BEARING (4.330") 11 126-063 3 TAPERED RACE (6.496") 12 107-576 2 SHIM (.020) 13 165-805 2 SHIM (.007) 14 165-803 2 SHIM (.051MM) 15 165-804 2 SHIM (.003) 16 303-2337 1 MAGNET MOUNT 17 105-1973 1 MAGNET 18 105-2590 1 BOLT (1/4-NC X 1/2", SOC, LOW HEAD, SS) 19 106-528 12 SCREW (M6-1.00 X 20MM, SOC) 20 115-452 1 EXTERNAL SNAP RING N5000-300 21 303-1948 1 MACHINED CASTING 22 303-1949 1 MACHINED CASTING 23 107-051 12 SCREW (M12-1.75 X 100MM, SOC, CL 12.9) 24 105-1528 6 SCREW (M12-1.75 X 85mm, SOC) 25 500-818 2 DOWEL PIN (16MM X 40MM) 26 155-724 1 O-RING (217 D70) 27 107-540 2 SCREW (M10-1.50 X 12MM) 28 303-2587 1 SPACER 29 301-7065 1 COVER PLATE 30 150-3777 2 PLUG, MAGNETIC (-12S) 31 154-383 2 PLUG (04S) 32 155-130 3 PLUG (06S) 33 160-1512 1 INNER SHAFT 34 126-013 2 TAPERED BEARING (2.952") 35 126-012 2 TAPERED RACE (4.527") 36 179-309 1 SHIM (.020) 37 117-537 1 SHIM 38 117-536 1 SHIM 39 117-535 1 SHIM

REMARKS

INCLUDES REF NO'S: 1-80

APPLY "HIGH TACK" OR EQUIVALENT TO OUTER DIAMETER

USE LOCTITE 243 OR EQUIVALENT; TORQUE TO 45 IN-LBS USE LOCTITE 243 OR EQUIVALENT PLACE TO COVER ALL BOLT THREADS USE LOCTITE 243 OR EQUIVALENT USE LOCTITE 243 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0752033

66

ROTATION GEAR BOX (AT) REF PART NO. NUMBER

QTY

DESCRIPTION

40 303-2580 1 PLATE 41 303-1356 1 BEARING CAP 42 105-2733 1 INTERNAL SNAP RING (1.500") 43 150-6410 1 SEAL, V-RING (73-78MM) 44 106-797 8 SCREW (M12-1.75 X 35MM, SOC, 12.9) 45 105-1274 13 CAM WASHER (M12, 25.4MM O.D.) 46 157-043 1 O-RING (347 D70) 47 150-6782 1 SHAFT SEAL (2.938" X 3.876") 48 168-035 1 IDLER GEAR 49 160-1391 1 INPUT PINION 50 160-1513 1 OUTPUT GEAR 51 125-1092 2 Tapered roller bearing 52 303-2301 1 SEALING RING 53 303-2050 1 MACHINED COVER 54 105-2823 2 O-RING (376 D70) 55 107-602 20 SCREW (M12-1.75 X 55MM, SOC, 12.9) 56 150-6619 1 PLUG, MAGNETIC (02N, SOC) 57 303-2033 1 MACHINED PERIMETER 58 303-2054 1 MACHINED COVER 59 115-157 1 PLUG (02N, SOC) 60 107-050 1 PRECISION DOWEL PIN (M12 X 30) 61 105-2859 2 DOWEL (12MM X 100MM) 62 106-117 6 SCREW (M12-1.75 X 80MM, SOC, 12.9) 63 107-044 1 SCREW (M12-1.75 X 40MM, SOC, 12.9) 64 105-1359 1 SHIM (3.906" X 3.531" X .020") 65 105-1360 1 SHIM (3.906" X 3.531" X .007") 66 105-1361 1 SHIM (3.750" X 3.500" X .003") 67 105-1362 1 SHIM (3.906" X 3.531" X .002") 68 107-577 1 SHIM (.020) 69 165-844 1 SHIM (.178MM) 70 165-843 1 SHIM (.076MM) 71 165-842 1 SHIM (.051MM) 72 105-1316 12 SCREW (M12-1.75 X 65MM, SOC, 12.9) 73 105-172 4 BOLT (1/2-NF X 1", GD 5) 74 105-2841 4 WASHER (1/2", SEALING) 75 155-890 1 INTERNAL SEAL 76 125-1213 1 BEARING TAPERED (9.25") 77 125-1214 1 BEARING TAPERED (8.25") 78 125-1218 1 BEARING TAPERED (6.50") 79 105-2839 1 SCREW (M12-1.75 X 200MM, SOC) 80 125-1093 2 TAPERED BEARING SET (2.250")

REMARKS

APPLY GREASE FOR INSTALLATION USE LOCTITE 243 OR EQUIVALENT USE PIPE THREAD SEALANT ON ALL PIPE THREADS APPLY RTV SEALANT TO BOTH SIDES USE PIPE THREAD SEALANT ON ALL PIPE THREADS USE LOCTITE 243 OR EQUIVALENT USE LOCTITE 243 OR EQUIVALENT

USE LOCTITE 243 OR EQUIVALENT

USE LOCTITE 243 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0752033

67

68

ROTATION GEAR BOX (JT)

A

21

31

A

02

ID0751987

69

ROTATION GEAR BOX (JT) 33

32

28

30

24

23

25

02

22

ID0751987

70

ROTATION GEAR BOX (JT)

10 8

11

39 12 13 14 15

20

18

29 27

17

16 19 1

35 36 34

6

7

38 2 3 4 5 9

37 26

SECTION A-A 02

ID0751987

71

ROTATION GEAR BOX (JT) REF PART NO. NUMBER

QTY

DESCRIPTION

160-1525 GEAR BOX ASSEMBLY (JT) 1 160-1509 1 OUTPUT SHAFT 2 105-2819 1 SHIM (12.430" X 11.000" X .020") 3 105-2820 1 SHIM (12.430" X 11.000" X .007") 4 105-2821 1 SHIM (12.430" X 11.000" X .003") 5 105-2822 1 SHIM (12.430" X 11.000" X .002") 6 157-706 2 EXTERNAL SEAL (7.875") 7 105-1647 2 RETAINING RING (10.000") 8 160-1511 1 PINION 9 160-1510 1 OUTPUT GEAR 10 126-064 1 TAPERED BEARING (4.330") 11 126-063 1 TAPERED RACE (6.496") 12 107-576 1 SHIM (.020) 13 165-805 1 SHIM (.007) 14 165-803 1 SHIM (.051MM) 15 165-804 1 SHIM (.003) 16 303-2337 1 MAGNET MOUNT 17 105-1973 1 MAGNET 18 105-2590 1 BOLT (1/4-NC X 1/2", SOC, LOW HEAD, SS) 19 106-528 4 SCREW (M6-1.00 X 20MM, SOC) 20 115-452 1 EXTERNAL SNAP RING N5000-300 21 303-1948 1 MACHINED CASTING 22 303-1949 1 MACHINED CASTING 23 105-2839 10 SCREW (M12-1.75 X 200MM, SOC) 24 107-051 12 SCREW (M12-1.75 X 100MM, SOC, CL 12.9) 25 105-1528 6 SCREW (M12-1.75 X 85mm, SOC) 26 500-818 2 DOWEL PIN (16MM X 40MM) 27 155-724 1 O-RING (217 D70) 28 107-540 2 SCREW (M10-1.50 X 12MM) 29 303-2587 1 SPACER 30 301-7065 1 COVER PLATE 31 150-3777 1 PLUG, MAGNETIC (-12S) 32 154-383 2 PLUG (04S) 33 155-130 2 PLUG (06S) 34 303-3525 1 SWIVEL ADAPTER 35 357-266 1 O-RING (346 D70) 36 106-771 8 SCREW (M12-1.75 X 60MM, SOC) 37 125-1213 1 BEARING TAPERED (9.25") 38 125-1214 1 BEARING TAPERED (8.25") 39 125-1218 1 BEARING TAPERED (6.50")

REMARKS

INCLUDES REF NO'S: 1-39

APPLY "HIGH TACK" OR EQUIVALENT TO OUTER DIAMETER

USE LOCTITE 243 OR EQUIVALENT; TORQUE TO 45 IN-LBS USE LOCTITE 243 OR EQUIVALENT PLACE TO COVER ALL BOLT THREADS USE LOCTITE 243 OR EQUIVALENT USE LOCTITE 243 OR EQUIVALENT USE LOCTITE 243 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0751987

72

GEARBOX MOUNT

5

3 2

4

5

4

2

1

3

01

ID0744294

73

GEARBOX MOUNT REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 303-3429 1 CARRIAGE 2 303-2338 10 MOUNT PIN 3 106-342 10 SCREW (M16-2.00 X 90MM, CL 8.8) 4 105-497 10 CAM WASHER (5/8") 5 105-2898 20 SET SCREW (M8-1.25 X 12MM; FLAT TIP)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0744294

74

THRUST DRIVE

14 13

10

11 12 15 16

17 3

8

9

6

8

9

8

8

5

2

4 6

6 4

2

1

6

5

3 7 7 3 01

ID0745839

75

THRUST DRIVE REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 CARRIAGE 4 ROLLER HUB 8 ROLLER (4.00") 40 WASHER (M12, HARDENED) 40 SCREW (M12-1.75 X 35MM 10.9) 8 NUT (1-1/2 NF) 4 ZERK (04N, LOW PROFILE) 8 WASHER (1.531") 4 ZERK (02N) 3 HYD MOTOR 4 PINION 4 PINION CAP 32 WASHER (M20, HARDENED) 32 SCREW (M20-2.50 X 55MM, 10.9) 8 CAM WASHER (M10, 21.0MM O.D.) 8 SCREW (M10-1.50 X 20MM, 10.9) 1 HYD MOTOR W/ BRAKE

303-3429 303-3283 140-1464 106-397 107-206 105-2881 105-2999 303-0904 115-019 150-6555 160-1529 303-3282 106-399 106-798 105-1272 105-274 150-7592

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 340 FT-LBS USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 40 FT-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0745839

76

CENTERING PAD

5

7 1

4

2

3

6

01

ID0744105

77

CENTERING PAD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 MOUNT PLATE 2 PLATE 2 CENTERING PAD 1 SHIM 4 FLG LK SCREW (M12-1.75 X 25MM) 2 LOCKNUT (M8-1.25, NLK) 2 SCREW (M8-1.25 X 65MM)

303-3294 300-5456 300-5455 300-5457 106-806 107-096 107-872

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0744105

78

THRUST ENCODER

12

7

3 SEE FOOTNOTE 1

8 15 16 10 17

2 SEE FOOTNOTE 1

1

11 4

5

6

13 9

01

14

5 ID0744185

79

THRUST ENCODER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 HOUSING 1 CAP 1 ENCODER, J1939, ABSOLUTE 1 SLEEVE BEARING (14MM) 2 COUPLING (10MM) 1 SPIDER CENTER (1.078") 1 SHAFT 2 BEARING (.625) 1 GEAR (2.33" PD) 4 SCREW (M6-1.00 X 30MM, CL 8.8) 4 SCREW (M4-0.70 X 8MM, SOC, CL 12.9) 2 KLIP RING (.625") 1 LOCKNUT (1/4"-NC, GR A, PRV TQ) 1 BOLT (1/4-NC X 1 1/4") 1 O-RING (2.4MM X 41.6MM, D70) 1 O-RING (032 D70) 4 SCREW (M8-1.25 X 25MM, SOC ZP)

303-6615 303-6613 215-10011 170-1241 105-3063 105-3076 303-6618 125-1142 140-1428 107-366 105-3098 115-780 105-085 105-856 157-10001 157-154 105-1846

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT

APPLY O-RING GREASE APPLY O-RING GREASE USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. APPLY SILICONE SEALER TO GAP BETWEEN 215-10011 ENCODER AND 303-6613 CAP AFTER ASSEMBLY. 2. USE LOCTITE 242 OR EQUIVALENT ON SET SCREW; TORQUE TO 40 IN-LBS.

NOTE:

01

ID0744185

80

FRONT WRENCH

12 11

9 8

21 16

15 20 17

14

13

7

19

18

10

6

22

5 4 2 3 1

20 21 01

2 ID0748120

81

FRONT WRENCH REF PART NO. NUMBER

QTY

DESCRIPTION

1 303-2321 1 FRONT FRAME 2 105-2835 15 FLG LKNUT (M20-2.5, PRVTRQ, CL 10) 3 105-2393 9 SCREW (M20-2.50 X 90MM,10.9) 4 303-3553 1 PIN 5 183-709 2 PULL PIN (.500" X 3.500") 6 110-033 2 HAIRPIN CLIP (1/2" - 5/8", 2-3/8" LG) 7 303-1461 1 FRONT WRENCH 8 105-2826 8 WASHER (M30, HARDENED) 9 105-2806 8 SCREW (M30-3.5 X 110MM, 10.9) ZP 10 375-1216 2 JAW BLOCK 11 105-1927 2 SCREW (M16-2.00 X 115MM, SOC) SP 12 105-1929 2 SOCKET HEAD CAP (M16) 13 375-1217 4 WRENCH INSERT (4.375") 14 303-0401 4 INSERT RETAINER 15 106-415 4 WASHER (.406) 16 106-639 4 SCREW (M10-1.50 X 160MM) 17 115-003 2 ZERK (1/4-28 SAE-LT) 18 106-266 4 FLG NUT (M10-1.50) 19 303-2140 1 SPACER 20 106-399 8 WASHER (M20, HARDENED) 21 107-127 8 SCREW (M20-2.50 X 80MM, CL 10.9) 22 150-6257 2 WRENCH CYLINDER (6" X 4" X 3")

REMARKS

APPLY HYD OIL; TORQUE TO 1050 FT-LBS

USE LOCTITE 271 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0748120

82

REAR WRENCH

22 3

10

21

9 17 29

4

20 19 18

8

32

31 30 28

16

27

5

34 33 23 35

11

24 25 14

26

15

13

12 1 2 6 7

01

ID0748168

83

REAR WRENCH REF PART NO. NUMBER

QTY

1 303-2321 2 105-2835 3 106-470 4 105-2393 5 303-1394 6 105-2826 7 105-2806 8 375-1216 9 105-1927 10 105-1929 11 375-1217 12 303-0401 13 106-415 14 106-639 15 106-266 16 303-2139 17 303-2506 18 303-2021 19 303-2020 20 105-1974 21 105-497 22 107-598 23 125-781 24 179-183 25 184-031 26 106-345 27 156-241 28 303-2135 29 106-380 30 105-283 31 115-006 32 150-6257 33 149-705 34 116-258 35 106-333

1 FRONT FRAME 4 FLG LKNUT (M20-2.5, PRVTRQ, CL 10) 2 FLG SCREW (M16-2.0 X 40MM) 4 SCREW (M20-2.50 X 90MM,10.9) 1 ROTATING WRENCH 8 WASHER (M30, HARDENED) 8 SCREW (M30-3.5 X 110MM, 10.9) ZP 2 JAW BLOCK 2 SCREW (M16-2.00 X 115MM, SOC) SP 2 SOCKET HEAD CAP (M16) 4 WRENCH INSERT (4.375") 4 INSERT RETAINER 4 WASHER (.406) 4 SCREW (M10-1.50 X 160MM) 4 FLG NUT (M10-1.50) 1 SUPPORT PLATE 1 SPACER 1 ROTATION PLATE 1 RETAINER 2 SCREW (M12-1.75 X 45MM, SOC, 12.9) 6 CAM WASHER (5/8") 6 SCREW (M16 X 60MM 10.9) 2 COMPOSITION BUSHING (2.259") 2 57.15 X 195 TAPERED PIN 2 TAPERED INSERT (2.25") 2 SCREW (M20-2.50 X 50MM, CL 8.8) 1 STREET ELBOW (02N-02NF90) 1 BRACKET 1 FLG LK SCREW (M8-1.25 X 16MM) 1 BULKHEAD NUT (1/8"-27 NPSM) 1 ZERK (1/4-NF,45) 2 WRENCH CYLINDER (6" X 4" X 3") 1 CYL (4.0 X 2.25 X 4.0) 1 LUBE HOSE (02N-18") 1 SCREW (M12-1.75 X 40MM, 8.8)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 APPLY HYD OIL; TORQUE TO 1050 FT-LBS

USE LOCTITE 271 OR EQUIVALENT

SEE FOOTNOTE 2 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. APPLY MULTIPURPOSE GREASE ON TOP AND BOTTOM OF PROTRUSIONS THAT MESH WITH 303-1461.

2. APPLY MULTIPURPOSE GREASE TO INSIDE HALF ROUND SURFACE. 3. APPLY MULTIPURPOSE GREASE TO LOWER HALF ROUND SURFACE BEFORE INSTALLATION.

NOTE:

01

ID0748168

84

PIPE GUIDES & ROD WIPER

14 15 18 11 16

17 10 20

9

1

8 4 3

12 13

6

5

19 11 2

7 01

ID0749413

85

PIPE GUIDES & ROD WIPER REF PART NO. NUMBER

QTY

1 303-3430 2 300-10131 3 116-283 4 303-3435 5 105-2888 6 106-340 7 106-442 8 105-794 9 106-030 10 106-335 11 110-228 12 105-640 13 105-1859 14 300-10716 15 300-10715 16 300-11130 17 362-2752 18 105-10227 19 157-196 20 215-3237

1 TRANSFORMER MOUNT 1 WIPER CATCH 4 WASHER (.531", RUBBER) 1 BACK COVER PLATE 2 SHLD BLT (M20 X 30MM, M16-2) 4 SCREW (M16-2.00 X 50MM. CL 8.8) 6 FLG LK NUT (M16-2.0, CL 10, PRV TQ) 4 WASHER (M12) 4 LOCK WASHER (M12) 4 SCREW (M12-1.75 X 70MM, CL 8.8) 4 LYNCH PIN (7/16" X 2") 2 SPLIT RING (1.100 X .932 X .084, ZCL) 2 LANYARD LOOP/EYE 8" 1 BACK PLATE 2 FORMED PLATE 2 SLIDE PLATE 2 GUIDE BLOCK (4.50) 4 SCREW (M30-3.5 X 50MM, CL 10.9, ZP) 1 SPLIT ROD WIPER 3.25" ID 1 CURRENT TRANSFORMER (8")

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0749413

86

LIGHT TOWER

3

2 4 1

6 5 7

01

8

ID0751986

87

LIGHT TOWER REF PART NO. NUMBER

QTY

1 303-3494 2 107-473 3 105-2856 4 106-162 5 106-386 6 110-560 7 106-709 8 106-333

1 LIGHT MOUNT 6 LOCKNUT (M3 X .5) 6 SCREW (M3-0.5 X 20MM, BUT SOC) 4 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 4 FLG LOCKNUT (M8-1.25) 2 POP RIVET (3/16" X 1/2", ALUM) 2 FLG LK NUT (M12-1.75) 2 SCREW (M12-1.75 X 40MM, 8.8)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751986

88

TRACK GROUP

12 10 11 28

13 23

9

16 21 24

29 17

18 14 1

19

15 22

25

30

20

6 7 26

4

27

2 3

01

8

5

ID0751317

89

TRACK GROUP REF PART NO. NUMBER

QTY

DESCRIPTION

1 303-3087 1 RIGHT TRACK FRAME 2 160-1528 1 PLANETARY GEARBOX 3 140-1485 1 SPROCKET 4 150-6740 1 HYDRAULIC MOTOR 5 106-074 20 SCREW (M16-2.00 X 60MM, CL 8.8) 6 106-478 2 SCREW (M16-2.00 X 40MM, 10.9) 7 514-345 1 PLUG (M22-1.5, ALN) 8 90GB2421 1 RUBBER TRACK (450WX92LX71P) 9 170-1239 1 IDLER 10 349-314 1 SLIDE PAD 11 106-397 2 WASHER (M12, HARDENED) 12 106-333 2 SCREW (M12-1.75 X 40MM, 8.8) 13 106-685 2 LOCKNUT (M12-1.75, CL 10, PRV TQ) 14 106-724 4 FLG SCREW (M10-1.50 X 25MM) 15 106-477 2 SCREW (M12-1.75 X 45MM, 10.9) 16 106-356 7 FLG NUT (M20-2.50, CL 10) 17 106-459 7 SCREW (M20-2.50 X 70MM, CL 10.9) 18 106-345 19 SCREW (M20-2.50 X 50MM, CL 8.8) 19 303-3263 1 COVER 20 303-3262 2 COVER 21 303-3264 1 COVER TAB 22 303-3288 1 COVER MOUNT 23 106-806 6 FLG LK SCREW (M12-1.75 X 25MM) 24 106-706 4 FLG LK NUT (M12-1.75, CL 10, PRV TQ) 25 106-607 1 SCREW (M20-2.50 X 50MM, CL 10.9) 26 50GB2422 7 ROLLER 27 106-666 14 SCREW (M16-2.00 X 65MM, 10.9, ZP) 28 115-022 1 VALVE ZERK (M16-1.50) 29 115-023 1 SEAL WASHER (M17) 30 105-1896 2 FLG SCREW (M12-1.75 X 35MM)

REMARKS

SEE NOT SHOWN FOR LEFT TRACK FRAME SEE FOOTNOTE 1 USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 120 FT-LBS USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 240 FT-LBS

USE LOCTITE 277 OR EQUIVALENT

NOT SHOWN:

303-3085

LEFT TRACK FRAME

FOOTNOTES:

1. SERVICE PARTS FOR 150-6740: * 500-3806 SHAFT SEAL

NOTE:

01

ID0751317

90

STABILIZERS 15 19 17

16

14 13 11

6 4

12

3 7

21

20

18

8

9 1

22

5 10 2 01

ID0751382

91

STABILIZERS REF PART NO. NUMBER

QTY

1 303-2657 2 115-781 3 184-064 4 183-835 5 303-3378 6 105-384 7 106-344 8 125-844 9 125-754 10 303-3753 11 300-10686 12 300-10687 13 300-10003 14 300-10010 15 105-10138 16 105-10139 17 115-499 18 300-10689 19 106-469 20 106-706 21 110-033 22 149-702

2 STABILIZER TUBE 4 KLIP RING (2.000") 2 TAPERED INSERT (2") 2 TAPERED PIN (2.000" X 9.450") 2 PAD PIN 2 WASHER (3/4") 2 SCREW (M20-2.50 X 40MM) 2 COMPOSITION BUSHING (2") 2 COMPOSITION BUSHING (2") 2 STABILIZER PAD 2 FORMED PLATE 1 BENT TAB 2 LOCK OUT 2 PIN (1.00" X 9.25") 2 SPLIT RING (2.240 X 2.016 X .112, ZCL) 2 SNAPPER PIN (1/4" X 2-1/8") 2 KLIP RING (1.000") 2 PIN 6 FLG SCREW (M12-1.75 X 30MM) 6 FLG LK NUT (M12-1.75, CL 10, PRV TQ) 2 HAIRPIN CLIP (1/2" - 5/8", 2-3/8" LG) 2 CYL (4.0 X 2.00 X 16.0)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751382

92

PIVOT

4

12

7

5

4

11

6 8

1 2 3

10

9

12

5 3

01

2

ID0753335

93

PIVOT REF PART NO. NUMBER

QTY

1 303-2438 2 184-031 3 106-345 4 179-332 5 125-781 6 303-3830 7 110-262 8 184-575 9 106-488 10 106-667 11 125-818 12 151-048

1 PIVOT 5 TAPERED INSERT (2.25") 5 SCREW (M20-2.50 X 50MM, CL 8.8) 5 TAPERED PIN (2.25 X 19.5") 8 COMPOSITION BUSHING (2.259") 1 TAPERED PIN (2.500" X 31.000") 1 MACHINERY BUSHING 2.625" 1 TAPERED INSERT (2.5") 1 WASHER (M24, HARDENED) 1 SCREW (M24-3.00 X 65MM, 10.9) 2 COMPOSITION BUSHING (2.500") 4 CYL (4.0 X 2.25 X 12.0)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0753335

94

RACK MOUNTING

3

2

5 1

01

4

ID0743578

95

RACK MOUNTING REF PART NO. NUMBER

QTY

DESCRIPTION

1 303-2618 1 RACK ASSEMBLY 2 106-356 2 FLG NUT (M20-2.50, CL 10) 3 107-226 2 SCREW (M20-2.50 X 120MM, 10.9) 4 106-398 50 WASHER (M16, HARDENED) 5 107-457 50 SCREW (M16-2.00 X 75MM, CL 10.9)

REMARKS

USE LOCTITE 277 OR EQUIVALENT APPLY WD-40; TORQUE TO 170 FT LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0743578

96

SLIDE MECHANISM 14

13 12

23 1 15

27

16

17 25 24 29

28 9 10 22

18 8 7

4 2

3

20

6

21 19 5

11 26 FROM "B" ON AUXILIARY PUMP MANIFOLD

01

28 29

FROM "A" ON AUXILIARY PUMP MANIFOLD

ID0751725

97

SLIDE MECHANISM REF PART NO. NUMBER

QTY

DESCRIPTION

1 301-9844 1 PILLOW BLOCK 2 303-3515 1 SENSOR MOUNT 3 215-1175 1 PROXIMITY SWITCH 4 105-1639 3 FLG BOLT (M8 - 1.25 X 25MM) 5 106-561 3 LOCKNUT (M8-1.25,PRV TRQ, CL10) 6 106-426 2 SCREW (M5-0.80 X 25MM, SOC) 7 105-284 2 WASHER (3/16") 8 106-850 2 LOCKNUT (M5-0.80, NLK) 9 105-2303 2 SPIRAL PIN (1/2" X 1-1/4", HEAVY DUTY) 10 105-1896 12 FLG SCREW (M12-1.75 X 35MM) 11 106-685 11 LOCKNUT (M12-1.75, CL 10, PRV TQ) 12 301-9748 4 OPEN LINEAR BEARING (1") 13 301-9877 3 RETAINING RING 14 105-535 4 ROLL PIN (1/8" X 5/8") 15 301-9747 2 PROFILE RAIL (40") 16 115-503 4 EXTERNAL CLIP RING (.750") 17 179-736 2 PIN 18 303-3520 1 MOUNT PLATE 19 106-632 4 FLG LK SCR (M12-1.75X35MM,SER) 20 106-706 4 FLG LK NUT (M12-1.75, CL 10, PRV TQ) 21 302-2480 2 STOP PLATE 22 106-353 28 FLG NUT (M6-1.00) 23 107-322 28 SCREW (M6-1.00X25MM,SOC,12.9) 24 154-255 2 UNION (04O-04OFX90) 25 154-220 2 CONNECTOR (04O-06S) 26 110-259 2 BOLT-ON CLAMP (.625") 27 151-214 1 HYD CYL 28 150-7129 1 HOSE (04OFX-143-3000) 29 150-7118 1 HOSE (04OFX45-124"-3000)

REMARKS

SEE FOOTNOTES 1-4 SEE FOOTNOTES 1-4 SEE FOOTNOTES 1-4 SEE FOOTNOTES 1-4

SEE FOOTNOTES 5 & 6

NOT SHOWN:

FOOTNOTES:

1. INSERT BEARINGS INTO PILLOW BLOCK. 2. INSTALL ROLL PINS. 3. INSTALL RETAINING RINGS. 4. INSERT PROFILE RAILS THROUGH BEARINGS. 5. BOLT DOWN ASSEMBLY USING SOCKET SCREWS. 6. APPLY LOCTITE 242 OR EQUIVALENT; TORQUE TO 15 FT-LBS. NOTE:

01

ID0751725

98

TOOLBOX

15

19 17

11 13

20

18

10 23

16 7

9 2

5

6 1

4

12 21

22

01

14

3

ID0751874

99

TOOLBOX REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 303-3461 1 TOOLBOX 2 116-421 76 BULK EDGE (1/8", SOLD PER FT) 3 303-3499 1 DOOR 4 106-380 5 FLG LK SCREW (M8-1.25 X 16MM) 5 106-078 5 NUT (M8-1.25, CL 8) 6 106-706 4 FLG LK NUT (M12-1.75, CL 10, PRV TQ) 7 107-799 4 CARRIAGE BOLT (M12-1.75 X 35MM) 9 260-1202 1 WRENCH, COMBO (46MM) 10 105-2889 1 REMOTE BAG 11 105-1577 3 SCREW (M6-1.00 X 14MM, BUT, SOC) 12 106-385 3 FLG LOCKNUT (M6-1.00) 13 106-076 3 WASHER (1/4") 14 116-525 2 BUMPER 15 370-408 2 FORMED PLATE 16 370-376 2 CYLINDER LOCK 17 370-410 2 PIN 18 110-033 2 HAIRPIN CLIP (1/2" - 5/8", 2-3/8" LG) 19 106-724 6 FLG SCREW (M10-1.50 X 25MM) 20 107-661 6 FLG LKNUT (M10-1.50, PRV TRQ CL10) 21 105-003 2 FLG LOCKNUT (5/16-NC) 22 110-514 2 LOCKING LATCH (ADJUSTABLE) 23 220-2377 1 ADVANCED REMOTE CONTROL

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751874

100

PLATFORM

6 9 7

10 21 27

23 26

30 22

29

11

5 3 28

24 25

19

12 14

4 20 31

13

16

1

2 18

17 15 8

01

ID0751840

101

PLATFORM REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 313-777 1 BRACKET 2 313-776 1 TOOL BOX 3 215-2620 1 ROCKER SWITCH ON-ON W/LED 4 106-471 8 FLG SCREW (M16-2.00 X 30MM) 5 106-545 4 LOCKNUT (M16-2.0,PRV TRQ, CL 10) 6 105-2394 10 BOLT (1/2-NC X 2) OVERSIZE HEAD 7 108-172 10 WASHER (1/2") ZP 8 105-065 10 LOCKNUT (1/2-NC, GR B, PRV TQ) 9 390-1176 2 FLOOR GRATE 1-1/2 X 1/8 10 390-1177 1 FLOOR GRATE 1-1/2 X 1/8 (WHOLE) 11 303-4325 1 LADDER 12 303-4330 1 PLATFORM FRAME 13 181-981 2 TAPERED INSERT (1") 14 179-237 2 TAPERED PIN (25.4MM X 80MM) 15 105-274 2 SCREW (M10-1.50 X 20MM, 10.9) 16 214-715 1 LANYARD (8", W/ 2 EYELETS) 17 117-480 1 SPLIT RING (1.48" OD, 1.26" ID) 18 105-1428 1 LYNCH PIN (1/4 X 1-9/16) 19 105-640 1 SPLIT RING (1.100 X .932 X .084, ZCL) 20 105-1859 1 LANYARD LOOP/EYE 8" 21 303-6541 1 BRACKET 22 303-5627 1 LIGHT TOWER 23 302-6057 1 PIN 24 115-499 2 KLIP RING (1.000") 25 362-823 1 COVER 26 105-044 2 JAM NUT (1/2-NC) 27 105-1850 1 SPRING PLUNGER PIN (1/2" - NC X 2" ) 28 300-10177 1 TAB 29 116-525 1 BUMPER 30 105-003 1 FLG LOCKNUT (5/16-NC) 31 177-1080 1 PUSH BUTTON PIN (1/2")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751840

102

NOTES:

ID0134963

103

CAB

104

A/C SERVICE PARTS

2 10

4

1

6 7

3 12 8 11 5

SEE FOOTNOTE 1

9

02

ID0683766

105

A/C SERVICE PARTS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 1 1 1 1 1 1 1 1 1 1 1

500-3144 500-3791 500-3149 500-3147 500-3150 500-3790 500-3146 500-3100 500-3145 500-3792 500-3135 500-3120

DESCRIPTION

RECEIVER DRIER AC HARNESS TEMPERATURE SWITCH HEATER CORE EXPANSION VALVE BLOWER ASSEMBLY EVAPORATOR CORE SERVICE KIT, CONDENSER CONDENSER FAN AC CONTROL MODULE INSIDE AIR FILTER OUTSIDE AIR FILTER

REMARKS

INCLUDES REF NO'S: 1 & 9 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE INCLUDED ADAPTER PLATE IF REQUIRED.

NOTE:

02

ID0683766

106

CAB SERVICE PARTS

2 3

22

21

24 12

25 18

11

8

26

19 20 23

13 15

16

5

23

1 10

14 9

6

17

4 7

03

ID0705037

107

CAB SERVICE PARTS REF PART NO. NUMBER

QTY

500-3130 1 500-3100 2 500-3136 3 500-3117 4 500-3110 5 500-3111 6 500-3121 7 500-3113 8 500-3112 9 500-3114 10 500-5991 11 500-5981 12 500-3116 13 116-750 14 500-3120 15 500-5989 16 500-5988 17 215-2650 18 215-2651 19 500-3129 20 500-3137 21 500-3138 22 500-3139 23 500-3179 24 500-3196 25 500-3169 26 500-3208

WIPER ASSEMBLY 1 SERVICE KIT, CONDENSER 1 ROOF KIT 1 REAR WINDOW ASSEMBLY 1 SLIDING WINDOW 1 WINDOW 1 DOOR ASSEMBLY 1 ACCESS PANEL 1 WASHER FLUID TANK 1 OUTSIDE AIR FILTER COVER 1 AC HOSE 1 HEATER VALVE 1 LIFTING EYE 1 BULK HOSE (5/8", SOLD PER 1") 1 OUTSIDE AIR FILTER 1 AC HOSE (-10, -12 90 QDC W/ PORT) 1 AC HOSE (-08 90, -08 STR QDC W/ PORT) 3 WORKLIGHT, 1600 LUMEN LED 2 WORKLIGHT, 1400 LUMEN LED 2 VALVE, CHECK, WASHER LINE 1 WIPER MOTOR 1 WIPER ARM 1 WIPER BLADE 2 ADAPTOR, WET ARM 1 SEAL, REAR WINDOW 1 DOME LIGHT 1 LED BULB (BA15S)

INCLUDES REF NO'S. 20-22 SEE FOOTNOTE 1

1 WINDOW LATCH 1 KIT, SUN VISOR

INCLUDED IN 500-3117 REAR WINDOW ASSEMBLY

DESCRIPTION

REMARKS

INCLUDES REF NO. 24, SEE FOOTNOTE 3 SEE FOOTNOTE 2

EARLY UNITS ONLY USE 1 @ 50"; USE 1 @ 28"

SEE FOOTNOTE 3 INCLUDES REF NO. 26

NOT SHOWN:

500-3118 500-10179

FOOTNOTES:

1. INCLUDES 500-3144 RECEIVER DRIER AND 500-3145 CONDENSER FAN. 2. DOES NOT INCLUDE 500-3125 DOOR WIPER KIT OR 500-3099 SERVICE KIT, DOOR HINGE. 3. INSTALL 500-3196 (SEAL, REAR WINDOW) ONTO CAB FRAME, REMOVE SEAL FROM WINDOW AND REMOVE HINGE SHIMS IF PRESENT (EARLY UNITS ONLY).

NOTE:

03

ID0705037

108

CAB DOOR SERVICE PARTS

3

4 6

5

7 9

1

10

2

8

02

ID0437918

109

CAB DOOR SERVICE PARTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

500-3125 500-3098 500-3122 500-3123 500-3124 500-3127 500-3126 500-3128 302-5559 500-3099 500-3179

QTY

1 1 1 1 1 1 1 1 1 1

DESCRIPTION

DOOR WIPER KIT SERVICE KIT, ENTRANCE DOOR LATCH DOOR GLASS DOOR SEAL STRUT DOOR WIPER MOTOR DOOR WIPER ARMS DOOR WIPER BLADE WINDSHIELD COVER SERVICE KIT, DOOR HINGE ADAPTOR, WET ARM

REMARKS

INCLUDES REF NO'S: 5-7 INCLUDES: 500-2485 DOOR HANDLE

NOT SHOWN:

214-961

KEY, PAIR

FOOTNOTES:

NOTE:

02

ID0437918

110

A/C & HEATER PLUMBING

9

8

1

5 17

18

17 18 7

10

6 3

13

2

15

20

14

3 12 16

01

19

4

11

ID0753595

111

A/C & HEATER PLUMBING REF PART NO. NUMBER

QTY

1 302-2734 2 150-5078 3 105-1795 4 106-386 5 105-2288 6 105-2288 7 150-4495 8 110-026 9 105-2288 10 105-2862 11 150-5273 12 110-217 13 105-665 14 110-338 15 324-226 16 155-135 17 150-7105 18 150-7104 19 116-750 20 116-750

1 CAB MOUNT FRAME 1 HOSE TRACK 12 FLG LK SCREW (M8-1.25X20MM, CL 8.8, SER) 5 FLG LOCKNUT (M8-1.25) 53 AR BULK HOSE (5/8", 450PSI, SOLD PER 1") 50 AR BULK HOSE (5/8", 450PSI, SOLD PER 1") 2 BK S/O COUPLER (10H-10H90L) 7 WORM CLAMP (1/2" TO 1-1/4") 8 AR BULK HOSE (5/8", 450PSI, SOLD PER 1") 4 CABLE TIE (5/16") 15" LG 2 S/O SHUT-OFF (10H-10H) 2 WORM CLAMP (7/16" TO 1") 1 FLG SCREW (M8-1.25 X 55MM) 2 BOLT-ON CLAMP (1", PER HALF) 1 BACKUP SPACER 1 S/O COUPLER (10S-10H) 1 AC HOSE (-10 90 W/PORT, -12 90 BKQ, 154") 1 AC HOSE (-08 90 W/PORT, -08 90 BKQ,148") 56 BULK HOSE (5/8") 120 BULK HOSE (5/8")

DESCRIPTION

REMARKS

USE 1 @ 53" USE 1 @ 50"

USE 1 @ 56" USE 1 @ 120"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0753595

112

A/C COMPRESSOR

1 2

01

ID0753538

113

A/C COMPRESSOR REF PART NO. NUMBER

QTY

1 2

1 COMPRESSOR 4 SCREW (M8-1.25 X 100MM, CL 8.8)

150-5910 105-589

DESCRIPTION

REMARKS

USE LOCTITE 242

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0753538

114

CAB MOUNT

4 6 ROTATED 90v

5

2 10

3 1

9 7

01

8

ID0753499

115

CAB MOUNT REF PART NO. NUMBER

QTY

1 302-2734 2 107-872 3 107-368 4 111-067 5 300-10475 6 106-998 7 107-308 8 106-993 9 105-1274 10 302-0819

1 CAB MOUNT FRAME 16 SCREW (M8-1.25 X 65MM, CL 8.8) 16 WASHER (3/8" HARDENED) 1 EXPANSION PLUG (2.125") 1 TAB 2 FLG LK SCREW (M10-1.50 X 70MM) 4 SCREW (M12-1.75 X 75MM) 3 FLG LK SCREW (M10-1.50 X 35MM CL8.8 NLK) 4 CAM WASHER (M12, 25.4MM O.D.) 1 RETRACTABLE STEP

DESCRIPTION

REMARKS

APPLY LOCTITE 243 OR EQUIVALENT; TORQUE TO 25 FT-LBS

SEE NOT SHOWN

NOT SHOWN:

500-2997

1 STEP PAD

FOOTNOTES:

NOTE:

01

ID0753499

116

SUSPENSION SEAT 1

7

4 8 6

5 5

2

3 02

ID0435406

117

SUSPENSION SEAT REF PART NO. NUMBER

QTY

1 117-1049 2 215-1894 3 105-832 4 105-2341 5 105-003 6 105-2273 7 105-2273 8 215-2848

1 SUSPENSION SEAT 1 SEAT SWITCH 2 FLG LOCKNUT (1/4-NC) 1 HEAT SHRINK, 1/2" X 6" PRECUT 8 FLG LOCKNUT (5/16-NC) 1 EDGE CLIP SIDE VERTICAL/PARALLEL .04-.12 1 EDGE CLIP SIDE VERTICAL/PARALLEL .04-.12 1 EXTENSION SEAT HARNESS

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INSTALL 4X 105-003 FLG LOCKNUT (5/16-NC) DIRECTLY ONTO 117-1049 SUSPENSION SEAT BEFORE INSTALLATION OF 117-1049 IN CAB.

NOTE:

02

ID0435406

118

MULTI-MODE CONTROLS

8 6 15

11 5

16 9

2

1

12

3

13 7 4 17 10

01

14

ID0753573

119

MULTI-MODE CONTROLS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 ROCKER SWITCH (ON)-OFF-(ON) 1 RIGHT PANEL 11 WASHER (M6, BLK) 1 LEFT PANEL PAINTED 1 LEFT MULTI MODE JOYSTICK (CAN) 1 RIGHT MULTI MODE JOYSTICK (CAN) 8 NUT (M4 - 0.7, W/ LOCK WASHER) 8 SCREW (M4-0.70 X 30MM,BUT SOC) 1 BUTTON COVER 1 HORN BUTTON 1 BUTTON SWITCH (SPST) 1 PC 2 PIN 12010973 WPAK 2 WEATHER-PAC SEAL (2.80MM) 2 PACKARD MALE TERMINAL 1 ROTARY OPERATION CONTROLLER 1 SWITCH MODULE 7 FLG LOCKNUT (M6-1.00)

215-1725 302-3693 107-801 303-6483 215-3309 215-3310 105-680 107-414 306-608 306-607 217-206 214-103 157-645 214-104 215-2386 215-2462 106-385

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0753573

120

CONSOLE PANELS 7

6

3

3

2

2

1 4

5

5 4

03

ID0435322

121

CONSOLE PANELS REF PART NO. NUMBER

QTY

1 308-888 2 105-1577 3 107-936 4 110-560 5 214-301 6 362-2025 7 362-2026

2 CUP HOLDER 6 SCREW (M6-1.00 X 14MM,BUT SOC) 6 WASHER (1/4"ID X 1"OD) 4 POP RIVET (3/16" X 1/2", ALUM) 2 ACCESSORY SOCKET 1 LEFT ARMREST 1 RIGHT ARM REST

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0435322

122

CAB CONTROLLERS

3 5 2 1 4

01

ID0689159

123

CAB CONTROLLERS REF PART NO. NUMBER

QTY

1 220-2561 2 302-8506 3 105-1221 4 106-848 5 106-385

1 ESID 2 Module w/ CAN 1 ESID BRACKET 4 FLG SCREW (M5-.80 X 16MM, THD FRM) 4 FLG SCREW (M6-1.00 X 25MM) 4 FLG LOCKNUT (M6-1.00)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0689159

124

STANDARD DISPLAYS (CAB) 4

12

11 2 10

7 6 1 5 4

8 3 10 9

01

ID0753692

125

STANDARD DISPLAYS (CAB) REF PART NO. NUMBER

QTY

1 300-10481 2 220-2838 3 300-19297 4 106-228 5 106-429 6 107-801 7 105-2333 8 106-056 9 106-138 10 215-2250 11 215-2250 12 215-2250

1 DUAL DISPLAY ADAPTER 2 IFM 7" DISPLAY 2 DISPLAY BRACKET 9 SCREW (M5-0.80 X 10MM) 8 LOCK WASHER (M5) 4 WASHER (M6, BLK) 4 SCREW (M5 X 25MM) BUTTON HEAD 8.8 1 EXT STAR WASHER (#10) 1 NUT (M5-.80, CL8, ZC) 1 GROUND STRAP 1 GROUND STRAP 1 GROUND STRAP

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0753692

126

NOTES:

ID0134963

AT/JT120 Cummins® QSB6.7

Parts Manual

Issue 1, volume 2 of 3

053-10007

127

HYDRAULICS

128

See loose-leaf schematic included with this manual.

129

PAGE 5 - PRESSURE SETTINGS

HYDRAULIC SCHEMATIC JT/AT120 Circuit

Description

Tempera ture

Tank Temp. for meas urements

Engi ne

Hi gh Idl e rpm

Di s pl a y

2200

Veri fy

Engi ne

Low i dl e rpm

Di s pl a y

950

Veri fy

Charge Ci rcui t

Bra ke a nd Di verter Control Cha rge Pres s ure

TP01

430 ps i

Charge Ci rcui t

Ma i n Cha rge Rel i ef

TP02

430 ps i

Veri fy a t High Idl e

Charge Ci rcui t

Ma i n Cha rge Rel i ef

TP02

>330 ps i

Veri fy a t Low Idl e

Charge Ci rcui t

Pre-Fi l tered Cha rge Pres s ure

TP03

<450 ps i

72 ps i d Fi l ter Cl og Indi ca tor, 87 ps i d Bypa s s Cracki ng

Charge Ci rcui t

Fan Pump Pres s ure

TP04

3180 ps i

Fan a t Ful l Speed

DWA Ci rcui t

DWA Pump Sta ndby Pres s ure

TP05

300 ps i

DWA Ci rcui t

DWA Ma i n Rel i ef Pres s ure

TP05

4500 ps i

Clos e Front Wrench to Dea dhea d

DWA Ci rcui t

Pump Pres sure Compens a tor Adjus tment

TP05

3850 ps i

Thrus t

Pul l ba ck Pres s ure

TP06

5850 ps i

Thrus t

Thrus t Press ure

TP07

5850 ps i

Clos e Front Wrench to Dea dhea d Dea dhea d ca rri a ge a ga i ns t rea r s top.

Pri or to test di s a bl e el ectroni c pres s ure control .

Dea dhea d ca rri a ge a ga i ns t Front s top.

Pri or to test di s a bl e el ectroni c pres s ure control .

Thrus t

Thrus t Two Speed Shi ft Pres sure

TP08

400 ps i

Rota ti on

Rota ti on FWD Pres sure

TP09

6450 ps i

Rota ti on

Rota ti on REV Pres s ure

TP10

6500 ps i

Rota ti on

Rota ti on CCW Pres s ure i n Carve Mode

TP10

3200 ps i

Inner Rota ti on

Inner Rotati on REV Pres s ure

TP11

5225 ps i

Inner Rota ti on

Inner Rotati on FWD Pres s ure

TP12

5225 ps i

Aux.

Rel i ef Press ure

TP13

3150 ps i

Return

Cool er Inl et Pres s ure

TP14

<35 ps i

Aux.

Dri l l Fl ui d Shut Off Va l ve Control Pres sure

TP15

800 ps i

Dri ll Fl ui d

Dri l l Fl ui d HYD. Press ure / Right Ground Dri ve FWD

TP16

6000 ps i

Dri ll Fl ui d

Right Ground Dri ve REV Pres sure

TP17

6000 ps i

01

Test Location Di s pl a y

Nominal

Notes: Pres s ures to be meas ured wi th wa rm 130 deg F oil a t ful l engi ne i dl e unl es s otherwi s e i ndi ca ted.

350 ps i Low Idl e, 400 ps i Hi gh Idl e Dea dhea d rota ti on by cl a mpi ng i n wrenches . Pri or to tes ti ng di sa bl e electroni c pres s ure control .

Dea dhea d rota ti on by cl a mpi ng i n wrenches .

Electroni c Setti ng; Os ci l l a tes between 3100 a nd 3300 ps i

Dea dhea d Setup or Pi pe Loader Functi ons Dea dhea d Setup or Pi pe Loader Functi ons Set HYD Pres s ure s o Dri l l Fl ui d Pres s ure i s 1100 ps i on Di s pla y

ID0754062

130

PAGE 6 - PARTS LIST

HYDRAULIC SCHEMATIC JT/AT120 Item QTY # 1 1

01

DWA Circuit

WA Pump

HYDRAULIC PUMP

Ditch Witch P/N 150-7563 150-6868

JT120 Circuit

JT120 Machine Description

Ditch Witch Description

2

1

DWA Circuit

Prop. Pump Pressure Control Valve

HYDRAULIC VALVE

3 4 5 6 7 8 9 10

1 1 1 1 1 1 1 1

DWA Circuit DWA Circuit DWA Circuit DWA Circuit DWA Circuit DWA Circuit DWA Circuit DWA Circuit

Wrench Valve Wrench Flow Divider Dri ll Fluid Pump Dri ll Fluid Motor Right Track Motor Dri ll Fluid Motor Flushing Block Flushing Manifold Diverter

11

1

DWA Circuit

Shut-Off Valve

12 13 14 15 16 17 18

1 1 1 1 1 2 1

DWA Circuit Fan Circuit Fan Circuit Auxiliary Pipe/Setup Auxiliary Pipe/Setup Auxiliary Pipe/Setup Auxiliary Pipe/Setup

Optional Anchor Valve Aux/Fan Tandem Gear Pump Fan Gear Motor Pipe Circuit Manifold Pipe Loader Valve (5 Section) Shuttle Motor Flow Divider

19

1

Auxiliary Pipe/Setup

Orifice Check (From lube cyl to tank)

20 21

1 1

Auxiliary Pipe/Setup Auxiliary Pipe/Setup

22

1

Auxiliary Pipe/Setup

23

1

Auxiliary Pipe/Setup

Setup Valve Pressure Reducing Valve Dri ll Fluid Recirculating Valve (4 way for cylinder on ball val ve) Dri ll Fluid Blocking Valve (4 way for cylinder on ball val ve)

HYDRAULIC VALVE 150-6520 HYDRAULIC VALVE 150-10100 HYDRAULIC PUMP 150-6786 HYDRAULIC MOTOR 150-6618 HYDRAULIC MOTOR 150-6740 HYDRAULIC VALVE 150-2026 HYDRAULIC VALVE MANIFOLD 150-6584 HYDRAULIC VALVE 150-1408 DIVERTER VALVE 2 POS ROTARY 150-2927 3 WAY 24 GPM HYDRAULIC SECTIONAL VALVE 150-7063 HYDRAULIC PUMP 150-6530 HYDRAULIC MOTOR 150-6526 HYDRAULIC VALVE MANIFOLD 150-5033 HYDRAULIC VALVE 150-6522 HYDRAULIC MOTOR 150-7625 HYDRAULIC VALVE 150-10043 CONNECTOR (04S-04O90, 159-797 ORF/CHK) HYDRAULIC VALVE 150-6523 HYD CONTROL VALVE 159-450

24

1

Outer Rot Circuit

25

1

26 27 28 29 30

HYDRAULIC VALVE MANIFOLD

150-4221

HYDRAULIC VALVE MANIFOLD

150-4221

Outer Rotation Hydrostatic Pump

HYDRAULIC PUMP

150-5704

Outer Rot Circuit

Flushing Manifold

HYDRAULIC VALVE MANIFOLD

150-7455

1 1 1 1 1

Outer Rot Circuit Outer Rot Circuit Outer Rot Circuit Outer Rot Circuit Outer Rot Circuit

Temperature Sensor Outer Rotation Motor Spi ke Relief Motor Case Flushing Flow Reli ef Motor Case Flushing Cooler

215-2315 150-6556 150-6884 150-2026 195-2041

31

1

Outer Rot Circuit

Motor Case Flushing Filter Head

32

1

Outer Rot Circuit

Motor Case Flushing Filter Element

HYDRAULIC SENSOR HYDRAULIC MOTOR HYDRAULIC VALVE MANIFOLD HYDRAULIC VALVE MANIFOLD OIL COOLER W/ FAN FILTER HEAD, 3.7" DIA, 1" THREAD FILTER ELEMENT (1-UNF)

150-4304 155-910

ID0754062

131

PAGE 7 - PARTS LIST

HYDRAULIC SCHEMATIC JT/AT120

JT120 Machine Description

Ditch Witch Description

Thrust Hydrostatic Pump Thrust Motor w/o Brake Thrust Motor w Brake Diverter Thrust Valve Manifold (Series Parallel) Flushing Manifold Left Track Motor Two Function Manifold (GRD Drive Brake and Drill Drive) Three Function Manifold (Thrust Hi Speed, Rotation Speed A, Rotation Speed B)

HYDRAULIC PUMP HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC VALVE HYDRAULIC VALVE MANIFOLD HYDRAULIC VALVE MANIFOLD HYDRAULIC MOTOR

Ditch Witch P/N 150-6787 150-6555 150-7592 150-1408 150-6738 150-6584 150-6740

MANIFOLD, 2 CARTRIDGE

150-4727

THRUST MANIFOLD

150-5551

Item QTY # 33 1 34 3 35 1 36 1 37 1 38 1 39 1

Thrust Circuit Thrust Circuit Thrust Circuit Thrust Circuit Thrust Circuit Thrust Circuit Thrust Circuit

40

1

Charge Circuit

41

1

Charge Circuit

42

1

Charge Circuit

Thrust Brake Pilot Valve

43

1

Charge Circuit

Outer Rotation Flushing Pi lot

44

1

Charge Circuit

Charge Filter

HYDRAULIC FILTER

150-6819

45

1

Charge Circuit

Charge Accumulator

150-6820

46

1

Charge Circuit

Charge Relief Valve Cartridge

47 48 49 50 51 52

1 1 1 1 1 1

Inner Rot Circuit Inner Rot Circuit Inner Rot Circuit Inner Rot Circuit Return Circuit Return Circuit

Inner Rotation Hydrostatic Pump Inner Rotation motor Flushing Manifold Motor Case Flushing Flow Relief Tank Tank Breather, SAE #12

53

1

Return Circuit

Low Pressure Tank Filter Head

54

1

Return Circuit

Tank fi lter element

ACCUMULATOR, 1.00 L, -08SF HYDRAULIC RELIEF VALVE CARTRIDGE INNER ROTATION PUMP HYDRAULIC MOTOR HYDRAULIC VALVE MANIFOLD HYDRAULIC VALVE MANIFOLD HYDRAULIC TANK RESERVOIR BREATHER FILTER HEAD, 3.7" DIA, 1" THREAD FILTER ELEMENT (1-UNF)

55

1

Return Circuit

Recirculation Filter Head

TRIPLE FILTER ELEMENT MOUNT

150-6737

56

3

Return Circuit

HYDRAULIC ELEMENT, 5 Micron

153-791

57

3

Return Circuit

58

1

Return Circuit

Recirculation Filter Element (5 Micron Break-in) Recirculation Filter Element (10 Mi cron Service) Cooler

59

1

Return Circuit

Cooler Bypass

60

1

Return Circuit

Temperature Sensor

61

7

Mul tiple Circuits

Transducer

62

2

Mul tiple Circuits

63

1

Mul tiple Circuits

GD Track Planetary Rotation Gearbox (AT) Rotation Gearbox (JT)

01

JT120 Circuit

2-POSITION, 3-WAY, SOLENOID VALVE 2-POSITION, 3-WAY, SOLENOID VALVE

HYDRAULIC ELEMENT, 10 Micron COOLER CHECK VALVE 916SF-16SF, 25 PSI HYDRAULIC SENSOR 6000PSI PRESSURE TRANSDUCER PLANETARY GEARBOX GEAR BOX ASSEMBLY (AT) GEAR BOX ASSEMBLY (JT)

150-7564 150-7564

500-3784 150-5707 150-6591 150-6584 150-2026 150-6895 150-4952 150-4304 155-910

153-792 195-3032 153-888 215-2315 215-3289 160-1528 160-1521 160-1525

ID0754062

132

PUMP DRIVE

2 3

4

6 1

6 4 5

01

ID0750726

133

PUMP DRIVE REF PART NO. NUMBER

QTY

DESCRIPTION

1 106-383 12 FLG LK SCREW (M10-1.50 X 30MM) 2 105-072 8 LOCK WASHER (3/8") 3 106-794 8 BOLT (3/8-NC X 1-3/4", SOC) 4 303-3735 2 LIFT PLATE 5 107-116 12 SCREW (M16-2.00 X 35MM, CL 10.9) 6 160-1442 1 PUMP DRIVE (DOUBLE, SAE 3, .778)

REMARKS

USE LOCTITE 242 OR EQUIVALENT TORQUE TO 275 IN-LBS TORQUE CENTER M10 SCREWS TO 600 IN-LBS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0750726

134

PUMP STACK

OUTER ROTATION PUMP

13

1 14 INNER ROTATION PUMP

15 DRILL FLUID PUMP

2

4

3

11

THRUST PUMP

5

8

6

USED ON AT UNITS ONLY

12 6 7 6 6 7

7 10 9 WRENCH & ANCHOR PUMP

01

ID0750727

135

PUMP STACK REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 O-RING (2-258 D70) 4 WASHER (M20, HARDENED) 4 SCREW (M20-2.50 X 40MM, CL 10.9) 1 HYDRAULIC PUMP 2 O-RING (159 D70) 14 WASHER (M12, HARDENED) 10 SCREW (M12-1.75 X 35MM, CL 8.8) 1 HYDRAULIC PUMP 1 HYDRAULIC PUMP 1 O-RING (155 D70) 1 O-RING (250 D70) 4 BOLT (1/2-NC X 1-1/4", GR 8) 1 PUMP DRIVE (DOUBLE, SAE 3, .778) 1 OUTER ROTATION PUMP 1 INNER ROTATION PUMP

105-1855 106-399 106-611 150-6786 157-084 106-397 105-247 150-6787 150-7563 155-768 155-770 105-858 160-1442 150-5704 150-5707

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT SEE DRILL FLUID PUMP FOR SERVICE PARTS

USE LOCTITE 242 OR EQUIVALENT SEE THRUST PUMP FOR SERVICE PARTS SEE WRENCH & ANCHOR PUMP FOR SERVICE PARTS

USE LOCTITE 242 OR EQUIVALENT SEE OUTER ROTATION PUMP FOR SERVICE PARTS SEE INNER ROTATION PUMP FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0750727

136

AUXILIARY PUMP

FROM "A" ON HYDRAULIC RESERVOIR

13 12

10 21 11

G LIN OO LICS N CDRA U O "A" HY T O TEM S YS

23

24

8

A 19

7

20 15

14 5

4

6

1

18 20 17

9

22

3

16 19

2

TO "E" ON AUXILIARY PUMP MANIFOLD

A - TO SETUP VALVE HYDRAULICS

01

ID0750815

137

AUXILIARY PUMP REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

2 BOLT-ON CLAMP (1-1/4", PAIR) 2 BACKUP SPACER 4 SCREW (M6-1.00 X 80MM) 2 FLG LOCKNUT (M6-1.00) 1 BK RUN TEE (08O-08O-08OBK) 1 BK RUN TEE (10O) 1 REDUCER STEM (060) 1 REDUCER NUT (10OF) 1 GEAR PUMP 3 T-BOLT CLAMP (1.687") 2 FLG LK SCR (M12-1.75X35MM,SER) 1 CONNECTOR (20S-20O45) 1 ELBOW (20H-20OFX90) 2 CONNECTOR (10S-10O90) 2 UNION (10O-10OFX90) 1 EXTENSION FITTING (10OF-10O) 1 BK CONNECTOR (06O-06O90BK) 1 HARDLINE (-20) 1 HOSE (10OFX-59"-3000) 1 HOSE (08OFX-10OFX-45.75"-3000) 17 BULK HOSE (1-1/4") 1 HOSE (08OFX45-29"-3000) 1 HOSE (06OFX-24"-3000) 3 QDC ADAPTER (02-06OF)

111-026 322-362 105-843 106-385 154-295 154-319 154-451 154-310 150-6530 149-342 106-632 159-933 150-6575 154-298 154-315 150-7040 154-229 150-6975 150-7016 150-7026 116-587 150-6996 154-807 159-157

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE 1 @ 17"

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6530: * 500-3386 SEAL KIT

NOTE:

01

ID0750815

138

DRILL FLUID PUMP

21 B

14

1

FR SYS OM "F TEM " ON 2 HY D C HA RAU RG LIC E S

GE A R L IC S H C AU O N YD R " "J H TO STEM SY

6 17 8

TO "M" ON CHARGE SYSTEM HYDRAULICS

22

13 20

19 5 TO "B PUM" ON D P M RIL ANI L FL F OL U I D D

3

12 11

18 15

7

18 9 10

4 23

A

TO "J" ON SELECTOR VALVE HYDRAULICS

16 TO VAL "K" O VE N S HYD ELE TO RAU CTO "A" L IC R P U M ON D S P M RILL ANI FL FOL UID D

A - FROM THRUST PUMP B - TO HOSE CARRIER & HOSES 01

ID0750745

139

DRILL FLUID PUMP REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 BK CONNECTOR (10O-10OBK) 1 UNION (10O-10OFX90) 1 HYDRAULIC PUMP 2 CONNECTOR (06S-06O) 2 UNION (06O-06OFX90) 2 CONNECTOR (10S-10O) 1 S/O COUPLER (20S-20H90) 1 CONNECTOR (12S-12O) 10 BULK HOSE (1-1/4") 2 T-BOLT CLAMP (1.687") 1 CONNECTOR (04O-06S, ORF) 1 UNION (04O-04OFX90) 1 CONNECTOR (04O-06S) 1 UN RUN TEE (10OFX-10O-10O) 1 HOSE (16FLH90-34.5"-6000) 1 HOSE (16FLH90-29.5"-6000) 1 HOSE (12OFX90S-18"-3000) 3 SPLIT FLANGE (16SFL, M12) 2 REDUCER (12S-06SF) 2 HOSE (04OFX90S-10"-3000) 1 HOSE (10OFX90S-18"-3000) 1 HOSE (06OFX90M-27"-6000) 1 HOSE (06OFX90L-20"-6000)

154-309 154-315 150-6786 154-221 154-228 154-301 155-168 154-269 116-587 149-342 154-385 154-255 154-220 154-488 150-7004 150-7003 150-7006 159-449 150-3652 515-148 153-295 150-6991 150-6992

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE 1 @ 10"

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6786: * 500-1700 H1 EDC CONTROL CARTRIDGE AND COIL KIT * 500-1701 H1 EDC SOLENOID COIL KIT * 500-2353 CONTROL HEAD * 500-2354 GASKET * 500-1840 H1 PRESSURE LIMITER VALVE * 500-1838 H1 CHARGE RELIEF 20-34 BAR * 500-1839 H1 WORK PORT RELIEF 450 BAR * 500-1837 H1 SHAFT SEAL KIT NOTE:

01

ID0750745

140

INNER ROTATION PUMP

FROM "D" ON CHARGE SYSTEM HYDRAULICS

13

TO "P" ON CHARGE SYSTEM HYDRAULICS

1 5

22 TO RO "A" O TA T N O ION UT PUM ER P

TO "B" ON INNER ROTATION PUMP MANIFOLD

10

9

2 21

12 TO HOSE CARRIER HOSE "N"

20

TO HOSE CARRIER HOSE "M"

ON N "A" TATIOLD O T RO IF O ER AN N IN MP M PU

16

4

18 6

19

7 3

14

17

11 19

8 FROM "A" ON HYDRAULIC FILTER ASSEMBLY

15

01

ID0750794

141

INNER ROTATION PUMP REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1 CONNECTOR (10S-10O90) 1 CONNECTOR (12S-12O90) 1 S/O BR TEE (16S-20H-20H) 1 CONNECTOR (06S-06O) 1 REDUCER (16S-10SF) 1 UNION (06O-06OFX90) 1 CONNECTOR (06S-06O45) 4 T-BOLT CLAMP (1.687") 1 CONNECTOR (04O-06S90, ORF) 1 CONNECTOR (04O-06S90) 2 BK CONNECTOR (16O-16O90BK) 1 INNER ROTATION PUMP 1 HOSE (10OFX-34"-3000) 1 HOSE (16FLH90-73.5"-6000) 1 HOSE (16FLH90-72"-6000) 1 HOSE (12OFX90L-27"-3000) 10 BULK HOSE (1-1/4") 13 BULK HOSE (1-1/4") 2 SPLIT FLANGE (16SFL) 1 HOSE (06OFX45-20"-5000) 1 HOSE (06OFX90L-15"-5000) 1 HOSE (04OFX90S-15"-3000)

154-298 154-270 150-6664 154-221 155-199 154-228 154-224 149-342 154-387 154-226 154-419 150-5707 150-7024 150-7014 150-7013 150-7015 116-587 116-587 159-077 150-6994 150-6995 154-726

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE 1 @ 10" USE 1 @ 13"

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-5707: * 500-764 MULTIFUNCTION VALVE * 500-2535 EDC HEAD 90S/075CC W/ DEUTSCH CONNECTOR * 500-3172 PILOT VALVE, DEUTSCH * 190-981 EDC KIT 75/100/130CC

NOTE:

01

ID0750794

142

OUTER ROTATION PUMP

TO ROT "C" O A N MANTION OUTE IFO PUM R LD P

TO "L" ON CHARGE SYSTEM HYDRAULICS

FRO SYSTM "G" ON EM H CHA YDRA RGE ULIC TO "N S " SYST ON EM H CHAR YDRA GE ULIC S

22

TO "A" ON FLUSHING CONTROL MANIFOLD

1 5

19 7

18

2 13 15

4

3 10

ER UT MP O ON P U "A" TION LD O T OTA NIFO R MA

I ARR" C E F HOS SE " TO HO

6 A

21

9

23

8

ER

16 14 11

20

12

C UL I A R YD L Y N H SEMB O " S A M " TER A O R L F FI

TO HOSE CARRIER HOSE "G"

17

20

A - FROM INNER ROTATION PUMP 01

ID0750725

143

OUTER ROTATION PUMP REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

QTY

DESCRIPTION

154-301 2 CONNECTOR (10S-10O) 154-224 1 CONNECTOR (06S-06O45) 155-168 1 S/O COUPLER (20S-20H90) 154-287 1 CONNECTOR (16S-16O90) 514-001 1 CONNECTOR (16S-06O) 154-387 1 CONNECTOR (04O-06S90, ORF) 154-373 1 REDUCER (04O-06OF) 150-7473 1 BRANCH TEE (20S-12O-20O) 149-224 1 W48-20-20 157-078 1 O-RING (222 D90) 105-2162 4 LOCK WASHER (1/2") HIGH COLLAR 107-611 4 BOLT (1/2-NC X 1-3/4", SOC) 154-265 1 UNION RUN TEE (04OFX-04O-04O) 149-342 2 T-BOLT CLAMP (1.687") 150-5704 1 OUTER ROTATION PUMP 150-7590 1 HOSE (20OFX-28"-6000) 150-7000 1 HOSE (20FLH90L-33"-6000) 150-7001 1 HOSE(16OFX90S-23.5"-3000) 153-364 1 HOSE (04OFX90S-13"-3000) 159-436 1 SPLIT FLANGE (20SFL, SET) 150-7471 1 HOSE(12OFX90S-16.5"-6000) 150-7574 1 HOSE (06OFX-14.5"-6000) 116-587 24 BULK HOSE (1-1/4")

REMARKS

USED ON JT UNITS ONLY SEE FOOTNOTE 1

USE 1 @ 24"; USED ON JT UNITS ONLY

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-5704: * 499-175 MULTIFUNCTIONAL VALVE * 500-2668 RELIEF VALVE CARTRIDGE * 500-2537 EDC HEAD 90S/ 130CC W/ DEUTSCH CONNECTOR * 500-3172 PILOT VALVE, DEUTSCH * 190-981 EDC KIT 75/100/130CC NOTE:

01

ID0750725

144

THRUST PUMP

TO BRA "A" O KE N T MAN RAC IFO K LD

TO "K" SYSTEM HON CHARGE YDRAULIC S

13

FROM "E SYSTEM "H ON CHARGE YDRAULIC S

TO "D" ON SELECTOR VALVE HYDRAULICS

12

11

24

5

TO SYS "Q" ON TEM CHA HYD RGE RAU LICS

T US THR OLD N O IF "A" MAN TO UMP P

14

17

22

14

1

19 6

4

15 9

16 8

TO PUM"B" ON P M TH A NI R U S F OL T D

2

3

23 TO VAL "C" O VE N SE HYD LE RAU CTO LIC R S

01

20

21

10

7

TO " FLUA" ON ID P DRI UM LL P

18 C UL I A R YD LY N H SEMB O B" S M " TE R A O R F FIL

ID0750948

145

THRUST PUMP REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 HYDRAULIC PUMP 2 CONNECTOR (06S-06O) 1 CONNECTOR (16S-16O45) 1 S/O RUN TEE (20S-20H-20H) 2 CONNECTOR (10S-10O) 1 CONNECTOR (12S-12O) 2 T-BOLT CLAMP (1.687") 1 CONNECTOR (04O-06S, ORF) 1 CONNECTOR (04O-06S) 1 UNION (04O-04OFX90) 1 REDUCER NUT (10OF) 1 REDUCER STEM (060) 1 UN BR TEE (10OFX-10O-10O) 3 SPLIT FLANGE (16SFL, M12) 2 REDUCER (12S-06SF) 2 HOSE (04OFX90S-10"-3000) 1 HOSE (16FLH90M-80.38"-6000) 1 HOSE (16OFX-69"-6000) 1 HOSE (12OFX90S-18"-3000) 15 BULK HOSE (1-1/4") 1 HEAD FLANGE (-16FLH-16SF) 1 HOSE (06OFX90L-35"-6000) 1 HOSE (06OFX90M-27"-6000) 1 HOSE (06OFX-26"-3000)

150-6787 154-221 154-388 150-6872 154-301 154-269 149-342 154-385 154-220 154-255 154-310 154-451 154-325 159-449 150-3652 515-148 150-7009 150-7008 150-7006 116-587 150-7027 150-6993 150-6991 159-846

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE 1 @ 15"

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6786: * 500-1700 H1 EDC CONTROL CARTRIDGE AND COIL KIT * 500-1701 H1 EDC SOLENOID COIL KIT * 500-2353 CONTROL HEAD * 500-2354 GASKET * 500-1840 H1 PRESSURE LIMITER VALVE * 500-1838 H1 CHARGE RELIEF 20-34 BAR * 500-1839 H1 WORK PORT RELIEF 450 BAR * 500-1837 H1 SHAFT SEAL KIT NOTE:

01

ID0750948

146

WRENCH & ANCHOR PUMP IC AU L R D Y Y L N H SEMB O " S D M " ER A FRO FILT

19

2

8

20

7

TO

" B" RESON HY ERV DRA OIR ULIC

1 12 5

16

9

14

6

15

4 18

17

3

13 11

TO

10 01

"B" VALON WR VE ENC HYD H & RAU AN LIC CHO S R

ID0750959

147

WRENCH & ANCHOR PUMP REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 HYDRAULIC PUMP 2 T-BOLT CLAMP (1.75"-2.00") 1 CONNECTOR (12S-12O90) 1 CONNECTOR (08S-08O) 1 CONNECTOR (08O-10S90) 1 CONNECTOR (04O-06S) 1 CONNECTOR (04S-04O) 1 S/O COUPLER (-24S -24H) 1 PRESSURE TRANSDUCER 4 BOLT (3/8-NC X 2-3/4", GD8) 4 WASHER (13/32") 1 O-RING (219 D90) 1 CONNECTOR (10O-12S) 1 HYDRAULIC MANIFOLD 1 HOSE (12OFX-23"-3000) 1 QDC ADAPTER (02-06S) 1 HARDLINE (-08) 1 HARDLINE (-04) 10 BULK HOSE (1.5”) 1 HEAD FLANGE (24HFL-24SF)

150-7563 111-028 154-270 154-233 154-322 154-220 154-278 514-138 150-4164 106-400 106-711 157-029 154-308 150-6868 150-7012 159-147 150-6981 150-6982 116-588 150-6867

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

USE 1 @ 10"

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-7563: * 500-2876 PUMP CONTROL HEAD * 500-2880 SHAFT SEAL * 500-2877 SOLENOID CORE TUBE * 500-2878 SOLENOID COIL * 155-792 O-RING, SOLENOID COIL CAP * 500-2879 SOLENOID COIL CAP 2. SERVICE PARTS FOR 150-6868: * 500-3793 HYDRAULIC CARTRIDGE VALVE * 500-2869 PROP RELIEF CARTRIDGE * 500-2617 SOL COIL 12VDC W/ DEUTSCH CON NO DIODE

NOTE:

01

ID0750959

148

AUXILIARY PUMP MANIFOLD

8 12 SEE FOOTNOTE 2

6 7 1 4 5 9 3 10

E

2 D

11 A A - TO SLIDE MECHANISM B - TO SLIDE MECHANISM C - TO PIPE LOADER VALVE HYDRAULICS D - TO LUBRICATOR HYDRAULICS E - FROM AUXILIARY PUMP

B

C

GE S R A CH AULIC N O R "S" HYD O T TEM SYS

01

ID0750338

149

AUXILIARY PUMP MANIFOLD REF PART NO. NUMBER

QTY

1 150-5033 2 154-220 3 154-233 4 154-233 5 150-1789 6 154-384 7 106-160 8 106-386 9 154-224 10 154-225 11 154-250 12 159-147

1 HYD VALVE MANIFOLD 1 CONNECTOR (04O-06S) 1 CONNECTOR (08S-08O) 1 CONNECTOR (08S-08O) 1 CONNECTOR (08O-08OFX45) 2 PLUG (06S) 2 SCREW (M8-1.25 X 120MM, CL 8.8) 2 FLG LOCKNUT (M8-1.25) 1 CONNECTOR (06S-06O45) 1 CONNECTOR (060-08S45) 1 CONNECTOR (04O-06S45) 8 QDC ADAPTER (02-06S)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-5033: * 500-2554 HYD ELECT CART VALVE (HF SV08-47D 3P4W) * 500-3074 HYD VALVE * 500-1311 SOLENOID COIL, 12VDC W/ ZENER DIODE * 500-2673 RELIEF CARTRIDGE (HFRV08-20A-0-N-33-30) * 500-2576 HYD DUAL PO CHECK (HF DC08-40-0-N-25) 2. SERVICE KIT 1900-2772 FITS 150-5033 (HYD VALVE MANIFOLD). KIT INCLUDES: * 500-3073 HYD VALVE CARTRIDGE * 500-1330 SOLENOID COIL, 12VDC W/ ZENER DIODE NOTE:

01

ID0750338

150

DRILL FLUID PUMP MANIFOLD

TO "V" ON CHARGE SYSTEM HYDRAULICS

8

10

5

4

7

2 1

9

6 A

B

3 A - FROM DRILL FLUID PUMP B - FROM DRILL FLUID PUMP 01

ID0750419

151

DRILL FLUID PUMP MANIFOLD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 HYDRAULIC VALVE MANIFOLD 1 SPACER 2 CONNECTOR (06S-06O) 2 PLUG (08S, SOC, FM) 1 CONNECTOR (-08S-08O, 0.125) 1 6000PSI PRESSURE TRANSDUCER 2 SCREW (M6-1.00 X 100MM, CL 8.8) 2 FLG LOCKNUT (M6-1.00) 1 PLUG (06S) 8 QDC ADAPTER (02-06S)

150-6584 303-3733 154-221 155-074 150-6949 215-3289 106-945 106-385 154-384 159-147

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6584: * 500-2868 HYD SHUTTLE CARTRIDGE

NOTE:

01

ID0750419

152

FLUSHING CONTROL MANIFOLD

5 2

T SYS O "H" TEM ON HYD CHAR RAU GE LIC S

1

3

4 9 6

7

11

8

10 A

TO "B" ON OUTER ROTATION PUMP MANIFOLD

A - FROM OUTER ROTATION PUMP

01

ID0750569

153

FLUSHING CONTROL MANIFOLD REF PART NO. NUMBER

QTY

1 150-1190 2 154-342 3 154-344 4 154-226 5 106-093 6 106-385 7 154-221 8 159-157 9 154-732 10 515-041 11 157-899

1 2-POSITION, 3-WAY, SOLENOID VALVE 1 CONNECTOR (06S-06O90) 1 UN RUN TEE (06OFX-06O-06O) 1 CONNECTOR (04O-06S90) 2 SCREW (M6-1.00 X 45MM) 2 FLG LOCKNUT (M6-1.00) 1 CONNECTOR (06S-06O) 2 QDC ADAPTER (02-06OF) 1 HOSE (06OFX-19"-3000) 1 HOSE (04OFX90S-20"-3000) 1 HOSE (06OFX90S-11"-3000)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-1190: * 500-1311 SOLENOID COIL, 12VDC W/ ZENER DIODE

NOTE:

01

ID0750569

154

INNER ROTATION PUMP MANIFOLD

TO "T" ON CHARGE SYSTEM HYDRAULICS

8 5

11

9 2

1 A

4 7

3 6 B

10 A - FROM INNER ROTATION PUMP B - FROM INNER ROTATION PUMP 01

ID0750517

155

INNER ROTATION PUMP MANIFOLD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 HYDRAULIC VALVE MANIFOLD 1 SPACER 1 CONNECTOR (06S-06O) 2 PLUG (08S, SOC, FM) 1 CONNECTOR (-08S-08O, 0.125) 1 CONNECTOR (06S-06O90) 1 6000PSI PRESSURE TRANSDUCER 2 FLG LOCKNUT (M6-1.00) 2 SCREW (M6-1.00 X 100MM, CL 8.8) 1 PLUG (06S) 2 QDC ADAPTER (02-06S)

150-6584 303-3733 154-221 155-074 150-6949 154-342 215-3289 106-385 106-945 154-384 159-147

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6584: * 500-2868 HYD SHUTTLE CARTRIDGE

NOTE:

01

ID0750517

156

OUTER ROTATION PUMP MANIFOLD

13 3 C

1

10

TO "W" ON CHARGE SYSTEM HYDRAULICS

6

12

5 4

11

7

9 8

B

2 A

A - FROM OUTER ROTATION PUMP B - FROM FLUSHING CONTROL MANIFOLD C - FROM OUTER ROTATION PUMP

01

ID0750795

157

OUTER ROTATION PUMP MANIFOLD REF PART NO. NUMBER

QTY

1 155-074 2 154-342 3 106-386 4 106-473 5 154-306 6 215-3289 7 155-163 8 154-457 9 154-269 10 154-345 11 150-7455 12 159-147 13 159-157

1 PLUG (08S, SOC, FM) 1 CONNECTOR (06S-06O90) 2 FLG LOCKNUT (M8-1.25) 2 SCREW (M8-1.25 X 130MM) 1 CONNECTOR (12S-16O) 2 6000PSI PRESSURE TRANSDUCER 1 REDUCER (08S-06SF) 1 UNION (12O-12OFX90) 1 CONNECTOR (12S-12O) 1 RUN TEE (06S-06O-06O) 1 MANIFOLD, HIGH FLOW FLUSHING 8 QDC ADAPTER (02-06S) 3 QDC ADAPTER (02-06OF)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-7455: * 500-6030 FLOW CONTROL VALVE CARTRIDGE * 500-6031 PROPORTIONAL RELIEF CARTRIDGE * 500-6032 HYD PILOT DIRECTIONAL VALVE * 500-6033 SOLENOID COIL

NOTE:

01

ID0750795

158

THRUST PUMP MANIFOLD

TO "U" ON CHARGE SYSTEM HYDRAULICS

8 9 5

7 1 2

6

4

B

A

3

A - FROM THRUST PUMP B - FROM THRUST PUMP

01

ID0750772

159

THRUST PUMP MANIFOLD REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 HYDRAULIC VALVE MANIFOLD 1 SPACER 2 CONNECTOR (06S-06O) 2 PLUG (08S, SOC, FM) 1 CONNECTOR (-08S-08O, 0.063) 2 6000PSI PRESSURE TRANSDUCER 2 SCREW (M6-1.00 X 100MM, CL 8.8) 2 FLG LOCKNUT (M6-1.00) 8 QDC ADAPTER (02-06S)

150-6584 303-3733 154-221 155-074 150-6950 215-3289 106-945 106-385 159-147

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6584: * 500-2868 HYD SHUTTLE CARTRIDGE

NOTE:

01

ID0750772

160

TRACK BRAKE MANIFOLD

6 7

5 3 1 A B

2 4 C

A - FROM THRUST PUMP B - TO TRACK BRAKE HYDRAULICS C - FROM SELECTOR VALVE HYDRAULICS

01

ID0750300

161

TRACK BRAKE MANIFOLD REF PART NO. NUMBER

QTY

1 150-4727 2 154-220 3 154-221 4 150-1959 5 105-589 6 106-386 7 159-147

1 MANIFOLD, 2 CARTRIDGE 2 CONNECTOR (04O-06S) 1 CONNECTOR (06S-06O) 1 CONNECTOR (04O-04OFX45) 2 SCREW (M8-1.25 X 100MM, CL 8.8) 2 FLG LOCKNUT (M8-1.25) 8 QDC ADAPTER (02-06S)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-4727: * 500-2574 HYD ELECT CART VALVE (HF SV08-30 2P3W) * 500-1311 SOLENOID COIL, 12VDC W/ ZENER DIODE

NOTE:

01

ID0750300

162

VALVE MANIFOLD MOUNT

2 9 10

DRILL FLUID PUMP MANIFOLD

14

6

8

1

17

19

7

5

18

4 12 23

16

THRUST PUMP MANIFOLD

11 21

INNER ROTATION PUMP MANIFOLD

12

13 TRACK BRAKE MANIFOLD AUXILIARY PUMP MANIFOLD

20 22

24

OUTER ROTATION PUMP MANIFOLD

15 30 31

29 25 3 26 28

01

27 29 ID0750958

163

VALVE MANIFOLD MOUNT REF PART NO. NUMBER

QTY

DESCRIPTION

1 303-3731 1 PLATE, VALVE MOUNT 2 303-3732 1 COVER PLATE 3 106-706 2 FLG LK NUT (M12-1.75, CL 10, PRV TQ) 4 105-1882 2 SHLD BLT (M8 X 6MM, M6-1.00) 5 106-237 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 6 105-1991 2 SCREW (M5-0.8 X 20MM, CSK PLPS) 7 106-850 2 LOCKNUT (M5-0.80, NLK) 8 106-469 2 FLG SCREW (M12-1.75 X 30MM) 9 108-182 2 MAGNET (25 MM) 10 302-5032 1 SHIM 11 106-162 4 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 12 106-386 10 FLG LOCKNUT (M8-1.25) 13 303-4201 2 PLATE, HARNESS MOUNT 14 155-074 2 PLUG (08S, SOC, FM) 15 106-473 2 SCREW (M8-1.25 X 130MM) 16 150-6584 3 HYDRAULIC VALVE MANIFOLD 17 303-3733 3 SPACER 18 106-945 6 SCREW (M6-1.00 X 100MM, CL 8.8) 19 106-385 6 FLG LOCKNUT (M6-1.00) 20 150-5033 1 HYD VALVE MANIFOLD 21 106-160 2 SCREW (M8-1.25 X 120MM, CL 8.8) 22 154-384 1 PLUG (06S) 23 150-4727 1 MANIFOLD, 2 CARTRIDGE 24 105-589 2 SCREW (M8-1.25 X 100MM, CL 8.8) 25 303-3734 1 BRACKET 26 110-573 1 BOLT-ON CLAMP (1",SOLD PER SET) 27 322-289 1 BACKUP (BOLT-ON) 28 107-025 2 SCREW (M6-1.00 X 50MM) 29 106-353 4 FLG NUT (M6-1.00) 30 106-712 2 FLG SCREW (M6-1.00 X 16MM, CL 10.9) 31 150-7455 1 MANIFOLD, HIGH FLOW FLUSHING

REMARKS

SEE INNER ROTATION PUMP MANIFOLD FOR SERVICE PARTS

AUXILIARY PUMP MANIFOLD FOR SERVICE PARTS SEE TRACK BRAKE MANIFOLD FOR SERVICE PARTS

SEE OUTER ROTATION PUMP MANIFOLD FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0750958

164

CHARGE SYSTEM HYDRAULICS

7 17

31

3

H

6

DETAIL AA

25

19

M

24 11

26

10

28

J

K

23

9

22 F D

G

27

Q

5

AA

20

L

13

8

FLO W

14 N

P R

E

15

29

21

W

30

2 C

12 S

T

U

V

4

18

28

16 17

B

1

A A - FROM SETUP VALVE HYDRAULICS B - FROM COOLING SYSTEM HYDRAULICS C - FROM WRENCH & ANCHOR VALVE HYDRAULICS D - TO INNER ROTATION PUMP E - TO THRUST PUMP F - TO DRILL FLUID PUMP G - TO OUTER ROTATION PUMP H - TO FLUSHING CONTROL MANIFOLD J - FROM DRILL FLUID PUMP K - FROM THRUST PUMP L - FROM OUTER ROTATION PUMP

01

M - FROM DRILL FLUID PUMP N - FROM OUTER ROTATION PUMP P - FROM INNER ROTATION PUMP Q - FROM THRUST PUMP R - TO COOLING SYSTEM HYDRAULICS S - FROM AUXILIARY PUMP MANIFOLD T - FROM INNER ROTATION PUMP MANIFOLD U - FROM THRUST PUMP MANIFOLD V - FROM DRILL FLUID PUMP MANIFOLD W - FROM OUTER ROTATION PUMP MANIFOLD

ID0750771

165

CHARGE SYSTEM HYDRAULICS REF PART NO. NUMBER

QTY

1 154-309 2 514-004 3 154-457 4 154-396 5 150-6893 6 150-6939 7 154-315 8 150-6820 9 500-3784 10 157-017 11 155-714 12 157-039 13 150-6865 14 154-324 15 154-328 16 154-327 17 150-7017 18 150-7020 19 159-159 20 150-6819 21 515-498 22 150-6487 23 150-7466 24 515-605 25 150-7011 26 150-7002 27 150-6980 28 150-6488 29 150-6977 30 150-6978 31 150-6997

1 BK CONNECTOR (10O-10OBK) 1 BK CONNECTOR (12O-12OBK) 3 UNION (12O-12OFX90) 1 BULKHEAD CONNECTOR (08O-08O90BK) 1 HARDLINE (-20) 1 CROSS (24S-10O-10O-10O-10O-10O) 3 UNION (10O-10OFX90) 1 ACCUMULATOR, 1.00 L, -08SF 1 HYDRAULIC RELIEF VALVE CARTRIDGE 4 O-RING (018 D90) 3 O-RING (021 D90) 4 O-RING (014 D90) 1 BK S/O COUPLER (24S-24H90-08O) 1 CAP (10OF) 1 CAP (12OF) 1 CAP (08OF) 1 HOSE (10OFX45-53"-3000) 1 HOSE (08OFX45-40.5"-3000) 1 QDC ADAPTER (02-10OFX) 1 HYDRAULIC FILTER 1 HOSE (10OFX90S-36"-3000) 1 HOSE (10OFX90S-26"-3000) 1 HOSE (10OFX-19"-3000) 1 HOSE (10OFX90S-20"-3000) 1 HOSE (10OFX90M-28"-3000) 1 HOSE (10OFX45-21"-3000) 1 HARDLINE (-24) 1 HOSE (12OFX90L-18.75"-3000) 1 HARDLINE (-08) 1 HARDLINE (-16) 1 HOSE (16OFX90-15.38"-3000)

DESCRIPTION

REMARKS

USED ON JT UNITS ONLY USED ON JT UNITS ONLY USED ON JT UNITS ONLY

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6819: * 500-10003 FILTER ELEMENT * 500-10004 FILTER CLOG INDICATOR * 500-10005 FILTER SEAL KIT

NOTE:

01

ID0750771

166

HYDRAULIC RESERVOIR

3 7

1

2

16

9

15

17 20

12 6

13

5 19

18

A

8

4 11

B

14

10

A - TO AUXILIARY PUMP B - FROM WRENCH & ANCHOR PUMP 01

ID0750516

167

HYDRAULIC RESERVOIR REF PART NO. NUMBER

QTY

DESCRIPTION

1 150-6895 1 HYDRAULIC TANK 2 500-3088 1 FILL STRAINER 3 111-046 1 HYDRAULIC FILL CAP 4 500-294 1 PLUG (10S) 5 105-245 20 SCREW (M10-1.50 X 25MM, CL 8.8) 6 106-396 20 WASHER (M10, HARDENED) 7 150-4952 1 RESERVOIR BREATHER 8 215-2315 1 TEMPERATURE SENSOR 9 106-162 4 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 10 106-386 2 FLG LOCKNUT (M8-1.25) 11 155-194 1 REDUCER (20S-12SF) 12 514-426 1 ELBOW (20S-20H45) 13 149-342 2 T-BOLT CLAMP (1.687") 14 154-251 1 CONNECTOR (12S-12O45) 15 362-2904 1 INSULATION 16 362-2905 1 INSULATION 17 362-2906 1 INSULATION 18 362-2909 1 INSULATION 19 364-171 1 SIGHT GAUGE 20 116-587 14 BULK HOSE (1-1/4")

REMARKS

USE 1 @ 14"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0750516

168

HYDRAULIC FILTER ASSEMBLY

3 12 7

11

14

10

2

8

W FLO

D C

B A

6

9

4

13 1 5

A - TO INNER ROTATION PUMP (AT) / OUTER ROTATION PUMP (JT) B - TO THRUST PUMP C - FROM COOLING SYSTEM HYDRAULICS D - TO WRENCH & ANCHOR PUMP 01

ID0750595

169

HYDRAULIC FILTER ASSEMBLY REF PART NO. NUMBER

QTY

1 156-995 2 150-6737 3 105-825 4 514-135 5 153-791 6 150-6870 7 154-228 8 157-038 9 149-114 10 300-10899 11 106-381 12 106-386 13 150-6976 14 159-157

1 CONNECTOR (24S-24O90) 1 TRIPLE FILTER ELEMENT MOUNT 6 FLG LK BOLT (3/8-NC X 3/4) 1 S/O COUPLER (24S-24H90) 3 FILTER ELEMENT (5 MICRON) 1 S/O COUPLER, (24S-24H-24O) 1 UNION (06O-06OFX90) 1 O-RING (012 D90) 1 1/4NPT, MALE, HEX HEAD PLUG 1 FILTER MOUNT PLATE 3 FLG LK SCREW (M8-1.25 X 25MM) 3 FLG LOCKNUT (M8-1.25) 1 HARDLINE (-24) 1 QDC ADAPTER (02-06OF)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0750595

170

LOW PRESSURE RETURN HYDRAULICS G L IN OO LICS C N AU B" OHYDR " M FROYSTEM S

11 18

7

10 W FLO

14 13

8

12

9

17 6

4

16 5 15 2

3

A

1 A - FROM HOSE CARRIER & HOSES 01

ID0750864

171

LOW PRESSURE RETURN HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

514-004 150-5033 154-235 150-4727 153-728 150-7045 155-152 150-4304 155-910 215-2339 154-285 154-294 154-282 154-271 150-6979 150-7046 150-6998 154-672

DESCRIPTION

BK CONNECTOR (12O-12OBK) HYD VALVE MANIFOLD CONNECTOR (08S-08O90) MANIFOLD, 2 CARTRIDGE TEE (06S-080-080) UN RUN TEE (08OFX-12O-12O) CONNECTOR (12S-12S) FILTER HEAD, 3.7" DIA, 1" THREAD FILTER ELEMENT (1-UNF) FILTER PRESSURE SWITCH, 15 PSI BK CONNECTOR (04O-04O45BK) BRANCH TEE (12S-12O-12O) REDUCER STEM (04O) REDUCER NUT (12OF) HARDLINE (-08) HOSE (12OFX-29.50"-3000) HOSE (12OFX90S-15"-3000) HOSE (04OFX-15"-3000)

REMARKS

SEE AUXILIARY PUMP MANIFOLD FOR SERVICE PARTS SEE TRACK BRAKE MANIFOLD FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0750864

172

COOLING SYSTEM HYDRAULICS

8 9 3 IC AU L Y R D L Y B N H SSEM O " A 11 "C R TO FILTE

10

12

5 16

1

2

18 FLOW

6

A

14 15 B

13

17

TO "B" ON CHARGE SYSTEM HYDRAULICS

19

4 7

FR SYS OM "R TEM " O HYDN CH RAU ARG L IC E S

A - FROM AUXILIARY PUMP B - TO LOW PRESSURE RETURN HYDRAULICS 01

ID0750467

173

COOLING SYSTEM HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

QTY

DESCRIPTION

150-6526 1 HYDRAULIC MOTOR 110-333 4 BOLT-ON CLAMP (1") 111-027 4 T-BOLT CLAMP (1.25" - 1.50") 111-028 4 T-BOLT CLAMP (1.75"-2.00") 154-300 2 CONNECTOR (10O-12S90) 514-088 2 S/O COUPLER (16S-16H) 514-136 1 S/O COUPLER (20S-24H90) 155-195 2 S/O COUPLER (20S-16H90) 154-252 1 CONNECTOR (04S-04O90) 155-222 1 REDUCER (16S-12SF) 514-226 1 S/O COUPLER (20S-24H45) 116-460 26 BULK HOSE (1") 116-460 10 BULK HOSE (1") 153-888 1 CHECK VALVE (16SF-16SF,25 PSI) 150-7019 1 HOSE (10OFX45-107"-3000) 150-7018 1 HOSE (10OFX30-103"-3000) 150-2437 1 HOSE (04OFX90S-101"-3000) 116-588 29 BULK HOSE (1.5”) 116-588 52 BULK HOSE (1.5”) 52"

REMARKS

SEE FOOTNOTE 1

USE 1 @ 26" USE 1 @ 10"

USE 1 @ 29" USE 1 @ 52"

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6526: * 500-2617 SOL COIL 12VDC W/ DEUTSCH CON NO DIODE * 500-1318 PROPORTIONAL RELIEF VALVE CARTRIDGE * 500-3396 SEAL KIT

NOTE:

01

ID0750467

174

HOSE CARRIER & HOSES 31

43 42

30

H

G

F

E

32 21 44

N

M

L

K

P

22

11 VIEW A-A

4

E - TO FLUID SYSTEM, CARRIAGE & FROM FLUID PUMP (SUCTION/ DISCHARGE)

33

34

H

F & G - TO ROTATION MOTOR HYDRAULICS & FROM OUTER ROTATION PUMP

36

12

F

A

3

A

E

G

5

2

P - TO ROTATION MOTOR FLUSHING HYDRAULICS

L

28

M

41

39

8

40

N

7

18 17 16 15 6

1

T PUMO "A " P H ON YDR FLU TO AUL ID "C" ICS O N VAL WR VE ENC HY D H RAU & A N FRO LIC CHO M" S R B FL U " O ID P N DR UM ILL P TO " RETA" ON URN LO W HY D PRE RA U SS U LIC RE S

M & N - TO INNER ROTATION HYDRAULICS & FROM INNER ROTATION PUMP

K

27 P

K & L - TO THRUST MOTOR HYDRAULICS & FROM SELECTOR VALVE HYDRAULICS

38 37

35

29

H - FROM ROTATION & THRUST CASE DRAIN HYDRAULICS

13 38 37

19 23

P

20 39 H

26

24 36 25

M

41 14 10 45 9 F

N

34

L

K

40

33

E

G

FROM "D" ON WRENCH & ANCHOR VALVE HYDRAULICS

01

47 46

48 35

ID0745200

175

HOSE CARRIER & HOSES REF PART NO. NUMBER

QTY

1 303-3309 2 303-3665 3 303-3966 4 303-3833 5 105-2939 6 110-411 7 322-289 8 105-818 9 105-2940 10 322-362 11 106-538 12 105-2189 13 303-3836 14 105-224 15 154-325 16 154-451 17 154-310 18 154-344 19 154-228 20 154-312 21 106-387 22 106-164 23 154-457 24 154-368 25 154-459 26 154-271 27 303-3965 28 106-330 29 105-600 30 105-118 31 105-047 32 303-3656 33 150-6983 34 150-6962 35 150-6969 36 150-7037 37 150-6970 38 150-6971 39 150-7036 40 150-6972 41 150-6972 42 106-398 43 107-116 44 105-1754 45 514-096 46 153-395 47 150-3672 48 150-2711

1 HOSE TRACK 1 CLAMP BRACKET 1 CLAMP MOUNT 1 MOUNT PLATE 1 BOLT-ON CLAMP (1-1/2" X4) 2 BOLT-ON CLAMP (3/4", SET) 2 BACKUP (BOLT-ON) 4 BOLT (1/4-NC X 1-1/2") 2 BOLT-ON CLAMP (1.1", SET) 2 BACKUP SPACER 2 LOCKNUT (M6-1.00,PRV TRQ, CL 10) 2 SCREW (M6-1.00 X 75MM, CL 8.8) 1 CLAMP BRACKET 2 BOLT (1/4-NC X 2-1/2", GR 5) 1 UN BR TEE (10OFX-10O-10O) 1 REDUCER STEM (060) 2 REDUCER NUT (10OF) 1 UN RUN TEE (06OFX-06O-06O) 1 UNION (06O-06OFX90) 1 REDUCER STEM (08O) 11 FLG LOCKNUT (M10-1.50) 11 FLG SCREW (M10-1.50 X 30MM, CL 8.8) 1 UNION (12O-12OFX90) 1 UN RUN TEE (12OFX-12O-12O) 1 REDUCER STEM (06O) 1 REDUCER NUT (12OF) 1 COVER PLATE 3 SCREW (M8-1.25 X 70MM, CL 8.8) 8 CARRIAGE BOLT (3/8-NC X 1") 8 WASHER (3/8", TYPE A WIDE) 8 LOCKNUT (3/8 NC, GR A, PRV TQ) 1 HOSE TRACK MOUNT 1 HOSE (32JFX90S-413”-1000-AR) 1 HOSE (20OFX-360"-6000-AR) 1 HOSE (20OFX-369"-6000-AR) 1 HOSE (12OFX45-405”-3000-AR) 1 HOSE (16OFX-339"-6000-AR) 1 HOSE (16OFX-342"-6000-AR) 1 HOSE (08OFX-338”-3000-AR) 1 HOSE (16OFX-16FLH90L-350”-6000-AR) 1 HOSE (16OFX-16FLH90L-350”-6000-AR) 8 WASHER (M16, HARDENED) 8 SCREW (M16-2.00 X 35MM, CL 10.9) 1 GROMMET (9/16") 1 BK CONNECTOR (20O-20OBK) 1 BK CONNECTOR (20O-20O45) 1 CONNECTOR (20O-20OFX45) 1 BK CONNECTOR (32J-32JBK)

DESCRIPTION

REMARKS

USED ON AT UNITS ONLY USED ON AT UNITS ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0745200

176

ROTATION MOTOR HYDRAULICS

19 19 23 7

10 17

23

8

22

HO HOS SE C E " G AR R " IER

22

21

19

9

16 11

FRO

14 24

15

FRO M

20

3

1

12

MH O HOS SE C E "F ARR " IER

20

6

18

2 4

5

13

R

21

FRO M MO "B" O T N HYDOR FL ROT RAU USH ATIO LIC ING N S

Q Q - TO ROTATION & THRUST CASE DRAIN HYDRAULICS R - TO THRUST TWO SPEED & BRAKE HYDRAULICS

01

ID0744362

177

ROTATION MOTOR HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

1 THRUST MANIFOLD 2 SCREW (M6-1.00 X 55MM, CL 8.8) 2 FLG LOCKNUT (M6-1.00) 1 CONNECTOR (04S-04O90) 1 CONNECTOR (04S-04O) 1 CONNECTOR (04S-06O) 2 BOLT-ON CLAMP (1.75" HALF) 2 COVER PLATE 4 BOLT (1/4-NC X 2.75, GD5) 2 BK CONNECTOR (20O-20OBK) 1 HYDRAULIC VALVE MANIFOLD 1 ABRASION SLEEVE (1.0" X 46") 1 ABRASION SLEEVE (1.00" X 48") 1 CONNECTOR (04O-06S45) 1 CONNECTOR (04O-06S90) 2 PLUG (06S) 2 ABRASION SLEEVE(2.38" X 60") 1 HYD LINE (-06) 2 SPLIT FLANGE (16SFLH, M12 X 120) 1 HOSE (04OFX45-46"-3000) 1 HOSE (04OFX90M-48"-3000) 1 HOSE (20OFX-16FLH90M-61"-6000) 1 HOSE (20OFX-16FLH90M-61"-6000) 1 BOLT ON CLAMP (5/8" X 5/8" SET)

150-5551 106-893 106-385 154-252 154-278 154-411 111-010 110-973 107-743 514-096 150-6884 117-612 105-1465 154-250 154-226 155-130 115-894 150-6911 150-6951 515-123 515-682 150-6920 150-6920 111-146

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-5551: * 500-1311 (SOLENOID COLE, 12VDC W/ ZENER DIODE) * 500-2206 (SOLENOID TUBE) * 500-2207 (SOLENOID TUBE) 2. SERVICE PARTS FOR 150-6884: * 500-2158 (RELIEF VALVE CARTRIDGE) * 150-3296 (O-RING (-116)) * 157-029 (O-RING (219 D90)) 3. SERVICE PARTS FOR 150-6951: * 157-029 (O-RING (219 D90)) NOTE:

01

ID0744362

178

ROTATION MOTOR FLUSHING HYDRAULICS

B

C

13

FROM HOSE CARRIER HOSE "P" 5

10

12 D

2

6

A

8 3

5

11

15

7

9 1

14

4

A - TO INNER ROTATION HYDRAULICS B - TO ROTATION MOTOR HYDRAULICS C - TO THRUST TWO SPEED & BRAKE HYDRAULICS D - TO OIL COOLER HYDRAULICS 01

ID0744654

179

ROTATION MOTOR FLUSHING HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 HOSE TRACK MOUNT 1 JUNCTION BLOCK (06S-04S) 4 SCREW (M6-1.00 X 55MM, CL 8.8) 4 FLG LOCKNUT (M6-1.00) 2 CONNECTOR (04S-06O) 1 CONNECTOR (06S-08O) 1 BRACKET 2 SCREW (M8-1.25 X 30MM) 2 FLG LOCKNUT (M8-1.25) 1 RELIEF VALVE 1 CONNECTOR (06O-08S90) 1 CONNECTOR (04O-08S) 1 CONNECTOR (04S-04O) 1 HYD LINE (-06) 1 PLUG (04S)

303-3656 150-6916 106-893 106-385 154-411 154-246 303-3700 106-327 106-386 150-2026 154-227 154-261 154-278 150-6912 155-125

DESCRIPTION

REMARKS

USED ON JT UNITS ONLY

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0744654

180

ROTATION & THRUST CASE DRAIN HYDRAULICS

34

TO HOSE CARRIER HOSE "H"

37

ST HRULICS T ON AU "W" HYDR M FROOTOR M

2

33

S

26 7 19

3 11 12

13

23

10 30 16

15

24

SEE FOOTNOTE 1

T

21

28

5 22 1

9

8

20

ON ATICS T O I R L ON AU "Q" HYDR M FRO OTOR M

35 27

32

14 29

25

18

33

4

6

36

17 U

31

S - FROM OIL COOLER HYDRAULICS T - FROM THRUST TWO SPEED & BRAKE HYDRAULICS U - FROM INNER ROTATION HYDRAULICS

01

ID0753935

181

ROTATION & THRUST CASE DRAIN HYDRAULICS REF PART NO. NUMBER

QTY

1 150-6915 2 106-330 3 106-386 4 154-251 5 514-049 6 154-301 7 150-3564 8 154-391 9 154-488 10 303-3634 11 514-130 12 106-387 13 106-164 14 117-622 15 154-233 16 154-284 17 154-381 18 117-677 19 117-394 20 117-189 21 117-224 22 154-278 23 154-235 24 155-163 25 154-279 26 500-294 27 150-6908 28 150-6907 29 150-6910 30 150-6941 31 150-6909 32 154-749 33 150-6945 34 154-829 35 150-2352 36 150-1729 37 153-969

1 JUNCTION BLOCK (12S-10S-04S) 6 SCREW (M8-1.25 X 70MM, CL 8.8) 6 FLG LOCKNUT (M8-1.25) 1 CONNECTOR (12S-12O45) 1 CONNECTOR (04S-06O90) 3 CONNECTOR (10S-10O) 2 MANIFOLD (10S-08S) 5 CONNECTOR (08S-10O) 1 UN RUN TEE (10OFX-10O-10O) 1 BRACKET 1 BRANCH TEE (10S-12O-12O) 2 FLG LOCKNUT (M10-1.50) 2 FLG SCREW (M10-1.50 X 30MM, CL 8.8) 1 ABRASION SLEEVE (1.25" X 20") 2 CONNECTOR (08S-08O) 1 CONNECTOR (08S-08O45) 1 PLUG (08S) 1 ABRASION SLEEVE (1.75" X 21.5") 1 ABRASION SLEEVE (1.25" X 23") 1 ABRASION SLEEVE (1.25" X 44"") 1 ABRASION SLEEVE (1.59" X 26"") 2 CONNECTOR (04S-04O) 1 CONNECTOR (08S-08O90) 1 REDUCER (08S-06SF) 2 CONNECTOR (08O-10S) 1 PLUG (10S) 1 HYD LINE (-06) 1 HYD LINE (-10) 1 HYD LINE (-10) 1 HYD LINE (-10) 1 HYD LINE (-10) 1 HOSE (08OFX90S-18"-3000) 1 HOSE (12OFX90S-22"-3000) 1 HOSE (08OFX45-19"-3000) 1 HOSE (08OFX90S-47"-3000) 1 HOSE (10OFX90S-24"-3000) 1 HYDRAULIC FITTING (10S-04O)

DESCRIPTION

REMARKS

USED ON JT UNITS ONLY

NOT SHOWN:

FOOTNOTES:

1. FOR AT UNITS USE 154-252 (CONNECTOR (04S-04O90)).

NOTE:

01

ID0753935

182

OIL COOLER HYDRAULICS 2 7

FRO M MO "D" O TOR N R TO "S" ON ROTATION HYDR FLUS OTAT AUL HIN ION & THRUST CASE IC S G DRAIN HYDRAULICS

16

10

25

24

6

23 17 18

5 8 22 1

4

15

26

8 19 20

25

3

11

24

3

12 14

9

13 26 21 01

ID0744183

183

OIL COOLER HYDRAULICS REF PART NO. NUMBER

QTY

1 301-8291 2 300-10619 3 155-129 4 154-250 5 105-1228 6 106-386 7 106-709 8 105-1896 9 154-226 10 107-565 11 300-10476 12 150-4304 13 155-910 14 115-157 15 105-820 16 110-879 17 110-958 18 105-818 19 117-413 20 117-326 21 117-611 22 195-2041 23 111-146 24 515-075 25 515-696 26 515-331

1 COOLER MOUNT 1 COOLER MOUNT 4 REDUCER (12S-06SF) 2 CONNECTOR (04O-06S45) 4 BUFFER 30 X 20 A M8X20 CR45 8 FLG LOCKNUT (M8-1.25) 7 FLG LK NUT (M12-1.75) 4 FLG SCREW (M12-1.75 X 35MM) 2 CONNECTOR (04O-06S90) 3 FLG SCREW (M12-1.75 X 40MM) 1 FILTER MOUNT 1 FILTER HEAD, 3.7" DIA, 1" THREAD 1 FILTER ELEMENT (1-UNF) 2 PLUG (02N, SOC) 2 FLG LK BOLT (1/4-NC X 3/4") 1 BOLT-ON CLAMP (5/8" SET) 1 BACKUP PLATE 2 BOLT (1/4-NC X 1-1/2") 1 ABRASION SLEEVE (1.00" X 84") 1 ABRASION SLEEVE (1.00" X 58"") 1 ABRASION SLEEVE (1.00" X 22") 1 OIL COOLER W/ FAN 1 BOLT ON CLAMP (5/8" X 5/8" SET) 1 HOSE (04OFX90S-82"-3000) 1 HOSE (04OFX90M-58"-3000) 1 HOSE (04OFX45-22"-3000-AR)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0744183

184

THRUST TWO SPEED & BRAKE HYDRAULICS

20

4 17 FROM "R" ON ROTATION MOTOR HYDRAULICS

3

27

TO "V" ON THRUST MOTOR HYDRAULICS

7

SEE FOOTNOTE 4

6

8

F RO M MO "C" O T N HYDOR FL ROT RAU USH ATIO LIC ING N S

5

4

1

21

2

19 31 16 26

3

SEE FOOTNOTE 5

28

TO "T CAS" ON R E D OT RAI ATIO NH N YDR & T AUL HRU ICS ST

18

7

29 12

13

12

9 24 15

25 10

11 22

23 10 13 22

01

30

14

ID0745045

185

THRUST TWO SPEED & BRAKE HYDRAULICS REF PART NO. NUMBER

QTY

1 303-3664 2 106-724 3 106-385 4 106-093 5 150-7564 6 154-278 7 154-265 8 159-156 9 159-963 10 150-4449 11 150-1959 12 154-226 13 117-328 14 117-608 15 105-1104 16 117-672 17 117-409 18 117-718 19 117-280 20 150-2939 21 154-220 22 154-800 23 150-6917 24 154-682 25 154-934 26 154-715 27 515-744 28 154-728 29 515-755 30 155-074 31 514-074

1 PLATE 2 FLG SCREW (M10-1.50 X 25MM) 4 FLG LOCKNUT (M6-1.00) 4 SCREW (M6-1.00 X 45MM) 1 2-POSITION, 3-WAY, SOLENOID VALVE 1 CONNECTOR (04S-04O) 2 UNION RUN TEE (04OFX-04O-04O) 1 QDC ADAPTER (02-040F) 1 RUN TEE (06S-04O-040) 2 BRANCH TEE (06S-04O-04O) 1 CONNECTOR (04O-04OFX45) 2 CONNECTOR (04O-06S90) 2 ABRASION SLEEVE (1.00" X 18"") 1 ABRASION SLEEVE (1.00" X 15") 1 ABRASION SLEEVE (1.00" X 17") 1 ABRASION SLEEVE (1.00" X 20"") 1 ABRASION SLEEVE (1.00" X 28") 1 ABRASION SLEEVE (1.0" X 36") 1 ABRASION SLEEVE (1.00" X 25") 2 TUBING CLAMP (-10) 3 CONNECTOR (04O-06S) 1 HOSE (04OFX-18"-3000) 1 HOSE (04OFX45-15"-3000) 1 HOSE (04OFX-17"-3000) 1 HOSE (04OFX45-18"-3000) 1 HOSE (04OFX90S-18"-3000) 1 HOSE (04OFX90S-28"-3000) 1 HOSE (04OFX90S-36"-3000) 1 HOSE (04OFX-25"-3000) 4 PLUG (08S, SOC, FM) 1 CONNECTOR (06S-04O, ORF)

DESCRIPTION

REMARKS

USED ON AT UNITS ONLY USED ON AT UNITS ONLY SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 3 USED ON AT UNITS ONLY

SEE FOOTNOTE 2 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-7564: * 500-1311 (SOLENOID COIL, 12VDC W/ ZENER DIODE) * 500-2207 (SOLENOID TUBE) 2. FOR JT UNITS USE 154-727 (HOSE (04OFX90S-30"-3000)) & 117-676 (ABRASION SLEEVE (1.00" X 30")).

3. FOR JT UNITS USE 154-743 (HOSE (04OFX90S-23"-3000)) & 117-993 (ABRASION SLEEVE (1.00" X 23")).

4. FOR JT UNITS USE 154-250 (CONNECTOR (04O-06S45)).

5. FOR JT UNITS USE 154-226 (CONNECTOR (04O-06S90)).

NOTE:

01

ID0745045

186

THRUST MOTOR HYDRAULICS

24

23

9 5 22 3

11

14

FROM HOSE CARRIER HOSE "L"

6

V

8 W

12

27 26

20

16

FROM HOSE CARRIER HOSE "K"

25

2

7

10

1 13

25

22

24 18

4 26 21

17

19

23

27

3

15 V - FROM THRUST TWO SPEED & BRAKE HYDRAULICS W - TO ROTATION & THRUST CASE DRAIN HYDRAULICS

01

20

ID0743958

187

THRUST MOTOR HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1 303-3632 1 MANIFOLD MOUNT 2 150-6738 1 HYDRAULIC VALVE MANIFOLD 3 154-269 13 CONNECTOR (12S-12O) 4 154-457 3 UNION (12O-12OFX90) 5 154-270 1 CONNECTOR (12S-12O90) 6 154-338 1 CONNECTOR (12S-12O90, XL) 7 154-251 1 CONNECTOR (12S-12O45) 8 514-231 1 CONNECTOR (06S-10O) 9 154-281 1 CONNECTOR (16S-16O) 10 153-249 2 CONNECTOR (16O-16OFX45) 11 150-3605 1 CONNECTOR (16S-16O, LONG) 12 105-829 4 FLG LK BOLT (1/2-NC X 1") 13 106-387 3 FLG LOCKNUT (M10-1.50) 14 106-497 3 FLG SCREW (M10-1.50 X 35MM, CL 8.8) 15 117-719 1 ABRASION SLEEVE (1.75" X 36") 16 105-1165 4 ABRASION SLEEVE (1.75" X 40") 17 105-3027 1 ABRASION SLEEVE (1.75" X 48") 18 105-2933 1 ABRASION SLEEVE (1.75" X 27") 19 115-939 1 ABRASION SLEEVE (1.75" X 30") 20 150-6431 1 HOSE (12OFX90S-36"-6000) 21 150-6933 1 HOSE (12OFX90S-41"-6000) 22 150-6933 1 HOSE (12OFX90S-41"-6000) 23 150-6929 1 HOSE (12OFX90S-48"-6000) 24 150-6928 1 HOSE (12OFX90S-39"-6000) 25 150-6928 1 HOSE (12OFX90S-39"-6000) 26 150-6932 1 HOSE (12OFX90S-27"-6000) 27 150-6930 1 HOSE (12OFX45-30"-6000)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6738: * 500-6026 (HYD DIRECTIONAL CARTRIDGE 4W2P) * 500-6027 (HYD DIRECTIONAL CARTRIDGE 2W2P) * 500-6028 (HYD TORQUE DIVIDER CARTRIDGE) * 500-6029 (CHECK VALVE CARTRIDGE)

NOTE:

01

ID0743958

188

INNER ROTATION HYDRAULICS

14 11

FROM HOSE CARRIER HOSE "M"

8

FROM HOSE CARRIER HOSE "N"

7 12

6

N T IO A T O G N R SHIN A" O FLU LICS " M R U FRO MOTOYDRA H

10 9

4

2

14

15

3 13

5

TO " & U" DRA THR ON RO IN H UST TAT YDR CAS ION A UL E IC S

13

1

01

ID0745204

189

INNER ROTATION HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 ABRASION SLEEVE (1.25" X 20") 1 ABRASION SLEEVE (1.00" X 20"") 1 CONNECTOR (08BSPP-08O) 1 CONNECTOR (04O-08BSPP) 1 CONNECTOR (08S-08O45) 1 RELIEF VALVE 2 SCREW (M6-1.00 X 55MM, CL 8.8) 2 FLG LOCKNUT (M6-1.00) 1 CONNECTOR (06O-08S90) 1 CONNECTOR (04S-06O) 1 CONN (04O-08S, .081 ORF) 2 SPLIT FLANGE (16SFL, M12) 1 HOSE (08OFX90S-19"-3000) 1 HOSE (04OFX90S-20"-3000) 1 HYD LINE (-06)

117-622 117-672 153-184 150-6914 154-284 150-2026 106-893 106-385 154-227 154-411 150-7075 159-449 150-6944 515-041 150-6913

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 159-449: * 157-029 (O-RING (219 D90))

NOTE:

01

ID0745204

190

SELECTOR VALVE HYDRAULICS

16

14 13 17

F

16

E

19

12 20

1

6

TO "C" ON TRACK BRAKE MANIFOLD

D C

15 5

10 B

A

11 7

8

K

9

3

J H

17

G

2 L

M

15

18 4

A - TO LEFT TRACK MOTOR, REV B - TO LEFT TRACK MOTOR, FWD C - FROM THRUST PUMP PORT A, FWD / THRUST D - FROM THRUST PUMP PORT B, REV / PULL BACK E - TO HOSE CARRIER HOSE "L", THRUST F - TO HOSE CARRIER HOSE "K", PULL BACK

01

G - TO RIGHT TRACK MOTOR, REV H - TO RIGHT TRACK MOTOR, FWD J - FROM DRILL FLUID PUMP PORT A, REV / DRILL FLUID RETURN K - FROM DRILL FLUID PUMP PORT B, FWD / FWD DRILL FLUID L - TO FLUID PUMP HYDRAULICS, FWD DRILL FLUID M - FROM FLUID PUMP HYDRAULICS, DRILL FLUID RETURN

ID0751723

191

SELECTOR VALVE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

4 CONNECTOR (16S-16O45) 4 CONNECTOR (16S-16O) 2 SCREW (M8-1.25 X 90MM) 2 LOCKNUT (M8-1.25,PRV TRQ, CL10) 3 CONNECTOR (12O-16S) 4 CONNECTOR (04S-04O90) 2 SHOCK MOUNT 2 WASHER (M10) 2 BOLT (3/8-NC X 4-3/4", GR 5) 2 LOCKNUT (3/8 NC, GR A, PRV TQ) 1 CONNECTOR (12O-16S90) 1 BK RUN TEE (04O-04O-04OBK) 1 JUNCTION BLOCK (06S-04S) 2 CONNECTOR (04S-04O) 2 6-WAY SELECTOR 1 HOSE (04OFX45-31"-3000) 1 HOSE (04OFX-36"-3000-AR) 1 HOSE (04OFX45-16"-3000) 1 HOSE (04OFX-56"-3000) 1 HOSE (04OFX45-28"-3000)

154-388 154-281 107-078 106-561 154-367 154-252 116-128 105-793 106-108 105-047 154-286 154-424 150-6916 154-278 150-1408 150-4969 154-911 515-072 515-424 153-073

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-1408: * 500-1412 SEAL KIT * 500-1413 SPRING

NOTE:

01

ID0751723

192

GROUND DRIVE HYDRAULICS

13

11 9 10

3 14 12 13

8 4

1

5

16

6

2 16

01

15

7

ID0751584

193

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

QTY

DESCRIPTION

303-3968 1 COVER 154-367 3 CONNECTOR (12O-16S) 110-852 4 BLT-ON CLP(1.25",SOLD PER SET) 105-224 8 BOLT (1/4-NC X 2-1/2", GR 5) 322-362 4 BACKUP SPACER 154-286 1 CONNECTOR (12O-16S90) 105-1012 4 FLG LK SCREW (M12-1.75 X 20MM) 150-6740 2 HYDRAULIC MOTOR 149-146 4 HEAD FLANGE (12HFL-12SF) 154-269 4 CONNECTOR (12S-12O) 105-1832 16 SCREW (M10-1.50 X 35MM, SOC, CL 8.8) 150-1408 2 6-WAY SELECTOR 150-7031 1 HOSE (12OFX-57"-6000-AR) 150-7031 1 HOSE (12OFX-57"-6000-AR) 150-7032 1 HOSE (12OFX-120"-6000-AR) 150-7033 1 HOSE (12OFX90M-127"-6000-AR)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6740: * 500-3806 SHAFT SEAL 2. SERVICE PARTS FOR 150-1408: * 500-1412 SEAL KIT * 500-1413 SPRING

NOTE:

01

ID0751584

194

TRACK BRAKE HYDRAULICS

2

5 5 1

4 6

3

N B" OAKE " M R FROACK B OLD TR MANIF

01

ID0751724

195

TRACK BRAKE HYDRAULICS REF PART NO. NUMBER

QTY

1 154-424 2 160-1528 3 153-617 4 153-073 5 150-7073 6 150-7072

1 BK RUN TEE (04O-04O-04OBK) 2 PLANETARY GEARBOX 2 CONNECTOR (04BSPPS-04O) 1 HOSE (04OFX45-28"-3000) 1 HOSE (04OFX90S-100"-3000-AR) 1 HOSE (04OFX90S-48"-3000-AR)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751724

196

TRACK CASE DRAIN HYDRAULICS

TO "E" ON WRENCH & ANCHOR VALVE HYDRAULICS

6

8

4

5

3

7

8

1 2 7

01

ID0751636

197

TRACK CASE DRAIN HYDRAULICS REF PART NO. NUMBER

QTY

1 154-295 2 150-1789 3 150-6740 4 150-1214 5 110-031 6 150-7082 7 150-7071 8 150-7070

1 BK RUN TEE (08O-08O-08OBK) 2 CONNECTOR (08O-08OFX45) 2 HYDRAULIC MOTOR 2 CONNECTOR (M14X1.5-06O) 5 CABLE TIE (1/2") 20" LG 1 HOSE (08OFX90S-30"-3000) 1 HOSE (08OFX/06FX45-81”-3000-AR) 1 HOSE (08OFX/06FX45-72"-3000-AR)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6740: * 500-3806 SHAFT SEAL

NOTE:

01

ID0751636

198

FRONT WRENCH HYDRAULICS

10

25

9 24 22

11 20

13

1 5

23

D

17

14

4 21

3

12

15 2

19 7

6 A

B C

16

8 22 18

A - FROM WRENCH VALVE HYDRAULICS B - TO WRENCH VALVE HYDRAULICS C - TO WRENCH VALVE HYDRAULICS D - FROM WRENCH VALVE HYDRAULICS 01

ID0748230

199

FRONT WRENCH HYDRAULICS REF PART NO. NUMBER

QTY

1 303-2142 2 150-6501 3 105-1912 4 106-628 5 351-247 6 150-5713 7 154-269 8 154-301 9 154-233 10 154-323 11 154-235 12 150-10100 13 106-387 14 106-617 15 154-300 16 154-308 17 117-564 18 117-679 19 117-337 20 110-031 21 150-6877 22 150-7603 23 150-6541 24 150-6528 25 150-6257

1 PLATE 1 JUNCTION BLOCK 3 FLG SCREW (M10-1.50 X 25MM, CL 10.9) 1 SCREW (M10-1.50 X 60MM, CL 8.8) 1 BUSHING 1 CONNECTOR (10O-10S, LG) 2 CONNECTOR (12S-12O) 1 CONNECTOR (10S-10O) 3 CONNECTOR (08S-08O) 2 CONNECTOR (08S-10O90) 1 CONNECTOR (08S-08O90) 1 HYD FLOW DIVIDER VALVE ASS'Y 2 FLG LOCKNUT (M10-1.50) 2 SCREW (M10-1.50 X 80MM) 1 CONNECTOR (10O-12S90) 1 CONNECTOR (10O-12S) 1 ABRASION SLEEVE(1.75" X 15" ) 1 ABRASION SLEEVE (1.59" X 32") 1 ABRASION SLEEVE (1.25" X 25") 2 CABLE TIE (1/2") 20" LG 1 HOSE (10OFX-15"-4000) 1 HOSE (10OFX-32"-4000) 1 HOSE (08OFX45-24"-4000) 1 HYD LINE (-08) 2 WRENCH CYLINDER (6" X 4" X 3")

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-10100: * 500-10274 (HYD FLOW DIVIDER CARTRIDGE)

NOTE:

01

ID0748230

200

REAR WRENCH HYDRAULICS

15

5 14 11

4 9

7 13

10

3

8

12

3

6

2 1

01

ID0748119

201

REAR WRENCH HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 JUNCTION BLOCK 2 CONNECTOR (10S-10O) 2 CONNECTOR (08S-08O) 2 CONNECTOR (08S-10O90) 2 CONNECTOR (08S-08O90) 1 ABRASION SLEEVE (1.59" X 40") 1 ABRASION SLEEVE (1.75" X 20") 1 ABRASION SLEEVE (1.25" X 37") 1 ABRASION SLEEVE (1.25" X 20") 1 CABLE TIE (1/2") 20" LG 1 HOSE (10OFX45-40"-4000) 1 HOSE (10OFX90S-21"-4000) 1 HOSE (08OFX45-37"-4000) 1 HOSE (08OFX90S-20"-4000) 2 WRENCH CYLINDER (6" X 4" X 3")

150-6501 154-301 154-233 154-323 154-235 115-737 117-288 117-323 117-622 110-031 150-6876 150-6878 150-6542 150-6407 150-6257

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0748119

202

WRENCH ROTATE HYDRAULICS

4 9 7

3

1

8 6 2 9 5

01

ID0748139

203

WRENCH ROTATE HYDRAULICS REF PART NO. NUMBER

QTY

1 150-6520 2 154-233 3 150-7598 4 154-235 5 117-245 6 117-394 7 149-705 8 150-6551 9 150-6549

1 WRENCH VALVE 2 CONNECTOR (08S-08O) 1 CONNECTOR (08S-08O90,ORF .095) 1 CONNECTOR (08S-08O90) 1 ABRASION SLEEVE (1.25" X 33") 1 ABRASION SLEEVE (1.25" X 23") 1 CYL (4.0 X 2.25 X 4.0) 1 HOSE (08OFX-23"-4000) 1 HOSE (08OFX-33"-4000)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6520: * 500-3052 (ON/OFF ELECTROVALVE) * 500-3054 (PO CHECK KIT)

NOTE:

01

ID0748139

204

WRENCH & ANCHOR VALVE HYDRAULICS

TO "C" ON CHARGE SYSTEM HYDRAULICS

25 24

30

D

28

E

C

19 18

20

32

31

27

B

29 22 23

14

16

15

17 12 11 32

10 2 8 9

A

6 30 5

13

7 29

31

1

4 21 26

3

A - FROM PIPE LOADER VALVE HYDRAULICS B - FROM WRENCH & ANCHOR PUMP C - FROM HOSE CARRIER & HOSES D - TO HOSE CARRIER & HOSES E - FROM TRACK CASE DRAIN HYDRAULICS 01

ID0751989

205

WRENCH & ANCHOR VALVE HYDRAULICS REF PART NO. NUMBER

QTY

1 150-6520 2 154-298 3 154-368 4 154-273 5 514-002 6 154-249 7 154-271 8 514-049 9 154-344 10 154-411 11 154-348 12 154-343 13 150-1868 14 110-573 15 303-3864 16 106-354 17 105-273 18 150-6916 19 106-538 20 106-595 21 110-031 22 322-289 23 105-818 24 154-284 25 152-157 26 150-7602 27 105-3002 28 150-1803 29 150-7081 30 150-7080 31 150-7079 32 150-7078

1 WRENCH VALVE 1 CONNECTOR (10S-10O90) 1 UN RUN TEE (12OFX-12O-12O) 1 CONNECTOR (10S-12O90) 1 BK RUN TEE (12O) 1 REDUCER STEM (08O) 1 REDUCER NUT (12OF) 1 CONNECTOR (04S-06O90) 1 UN RUN TEE (06OFX-06O-06O) 3 CONNECTOR (04S-06O) 1 UN BR TEE (06OFX-06O-06O) 1 UNION (06S-06OFX90) 1 QDC ADAPTER (06-06SF) 1 BOLT-ON CLAMP (1",SOLD PER SET) 1 HOSE GUIDE 3 FLANGE NUT (M12-1.75, CL 8) 3 SCREW (M12-1.75 X 30MM, CL 8.8) 1 JUNCTION BLOCK (06S-04S) 2 LOCKNUT (M6-1.00,PRV TRQ, CL 10) 2 SCREW (M6-1.00 X 60MM, CL 8.8) 4 CABLE TIE (1/2") 20" LG 1 BACKUP (BOLT-ON) 2 BOLT (1/4-NC X 1-1/2") 1 CONNECTOR (08S-08O45) 1 TEE (12O-12OFX90-08SF) 1 HOSE (12OFX90S-70"-3000-AR) 1 DOUBLE STACK CLAMP (11/16",11/16") 1 HOSE (06OFX90S-52"-3000) 1 HOSE (10OFX90M-260"-4000-AR) 1 HOSE (12OFX-172"-3000-AR) 1 HOSE (06OFX90L-202"-3000-AR) 1 HOSE (06OFX90L-235"-3000-AR)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6520: * 500-3052 ON/OFF ELECTROVALVE * 500-3054 PO CHECK KIT

NOTE:

01

ID0751989

206

WRENCH & ANCHOR HYDRAULICS

2

1 3

4

14 17

11 12

13 TO "A" ON FRONT WRENCH HYDRAULICS

NT RO LICS F N AU D" OHYDR " TO NCH WRE

28 7 6 9

29 25

16

8

20

15

10

26

30 21

5 27 23

18

32 19

22 33 24 31

T RONLICS F ON U "B" HYDRA M FROENCH WR

FROM "C" ON FRONT WRENCH HYDRAULICS

01

ID0748169

207

WRENCH & ANCHOR HYDRAULICS REF PART NO. NUMBER

QTY

1 514-275 2 105-2515 3 159-351 4 159-350 5 303-3383 6 105-245 7 154-315 8 106-083 9 106-386 10 303-3387 11 150-2927 12 106-755 13 106-387 14 154-298 15 154-301 16 106-164 17 500-294 18 150-6520 19 154-391 20 154-405 21 117-296 22 117-196 23 115-754 24 105-1807 25 154-368 26 154-273 27 150-6840 28 150-6842 29 150-6841 30 150-3579 31 150-6554 32 150-10077 33 150-6553

2 BK CONNECTOR (12S-10O) 1 WASHER (1", ZP) 1 QDC BODY (08-12SF) 1 QDC ADAPTER (08-12SF) 1 VALVE MOUNT 4 SCREW (M10-1.50 X 25MM, CL 8.8) 1 UNION (10O-10OFX90) 4 SCREW (M8-1.25 X 20MM, CL 8.8) 4 FLG LOCKNUT (M8-1.25) 1 VALVE MOUNT 1 DIVERTER VALVE 2 POS ROTARY 3 WAY 24 GPM 2 SCREW (M10-1.50 X 30MM, SOC) 4 FLG LOCKNUT (M10-1.50) 1 CONNECTOR (10S-10O90) 2 CONNECTOR (10S-10O) 2 FLG SCREW (M10-1.50 X 30MM, CL 8.8) 1 PLUG (10S) 1 WRENCH VALVE 3 CONNECTOR (08S-10O) 1 CONNECTOR (08S-120) 1 ABRASION SLEEVE (2.07" X 30"") 1 ABRASION SLEEVE (2.07" X 34"") 1 ABRASION SLEEVE (1.59" X 30") 1 ABRASION SLEEVE (1.59" X 33") 1 UN RUN TEE (12OFX-12O-12O) 1 CONNECTOR (10S-12O90) 1 HYD LINE (-10) 1 HYD LINE (-10) 1 HYD LINE (-10) 1 HOSE (12OFX90S-31.5"-4000) 1 HOSE (10OFX45-31"-4000) 1 HOSE (12OFX45-33"-4000 SPEC) 1 HOSE (10OFX45-33"-4000)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6520: * 500-3052 (ON/OFF ELECTROVALVE) * 500-3054 (PO CHECK KIT)

NOTE:

01

ID0748169

208

LUBRICATOR HYDRAULICS FR OM PU "D" O MP N MA AUX NIF ILI OL ARY D

7

2

3

6 4 5 8

1 02

ID0749585

209

LUBRICATOR HYDRAULICS REF PART NO. NUMBER

QTY

1 150-6520 2 514-414 3 159-797 4 514-049 5 154-344 6 154-695 7 150-7076 8 154-373

1 1 1 1 1 1 1 1

DESCRIPTION

WRENCH VALVE CONNECTOR (04S-06O45) CONNECTOR (04S-04O90, ORF/CHK) CONNECTOR (04S-06O90) UN RUN TEE (06OFX-06O-06O) HOSE (04OFX-38"-3000) HOSE (06OFX45-327"-3000-AR) REDUCER (04O-06OF)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6520: * 500-3052 (ON / OFF ELECTROVALVE) * 500-3054 (PO CHECK KIT)

NOTE:

02

ID0749585

210

SETUP VALVE HYDRAULICS

5

4

6

2 RG E S CHAAULIC N O R "A" HYD TO TEM SYS

B A

1 9 7

10

FROM "A" ON AUXILIARY PUMP HYDRAULICS

3

8 12

11

A - FROM FLUID PUMP HYDRAULICS B - TO FLUID PUMP SYSTEM VALVES 01

ID0753292

211

SETUP VALVE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 HYDRAULIC VALVE 4 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 4 FLG LOCKNUT (M8-1.25) 2 CONNECTOR (04O-08S) 2 CONN (04O-08S, .062 ORF) SPEC 4 CONNECTOR (04O-08S90, ORF .055) 1 CONNECTOR (08O-10S) 1 UNION RUN TEE (08OFX-08O-08O) 1 CONNECTOR (08S-08O-04O90) 1 HOSE (08OFX90S-64"-3000) 1 HOSE (08OFX90S-18"-3000) 1 UNION (08O-08OFX90)

150-6523 106-162 106-386 154-261 159-943 150-6904 154-279 154-266 150-4901 150-7055 154-749 154-256

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6523: * 500-2176 ON/OFF SOLENOID COIL * 500-2190 PO CHECK KIT * 500-2186 COIL RETAINING NUT * 500-2191 ON/OFF CORE TUBE * 500-2970 ON/OFF VALVE SECTION * 500-2413 COUNTERBALANCE VALVE CARTRIDGE NOTE:

01

ID0753292

212

FLUID PUMP HYDRAULICS

11

19 9

1 UP SETULICS N O A "A" HYDR O T VE VAL

10 2 20 16

12

21 15

7 8

A

4

5 3

13 14 6

17

18 FRO VALM "L" VE ON S HYD EL TO RAU ECT " M VAL " O LIC OR VE N S S HYD ELE RAU CTO L IC R S

02

A - FROM HOSE CARRIER & HOSES ID0745063

213

FLUID PUMP HYDRAULICS REF PART NO. NUMBER

QTY

1 150-6618 2 105-499 3 149-224 4 107-611 5 157-078 6 514-196 7 150-2026 8 150-7075 9 154-266 10 105-1855 11 154-236 12 157-854 13 154-497 14 154-290 15 154-373 16 215-00011 17 150-7572 18 150-7571 19 150-4970 20 150-3669 21 150-7051

1 HYDRAULIC MOTOR 4 BOLT(3/4-NC X 1-3/4", GD5, .38 SHLD) 2 W48-20-20 8 BOLT (1/2-NC X 1-3/4", SOC) 2 O-RING (222 D90) 1 CONNECTOR (16O-20S90) 1 RELIEF VALVE 1 CONN (04O-08S, .081 ORF) 1 UNION RUN TEE (08OFX-08O-08O) 1 O-RING (2-258 D70) 1 CONNECTOR (08O-12S90) 1 CONNECTOR (8S-8S90) 1 CONNECTOR (16O-20S) 1 UNION (16O-16OFX90) 1 REDUCER (04O-06OF) 1 SPEED SENSOR 1 HOSE (16OFX90M-106"-6000-AR) 1 HOSE (16OFX90M-101"-6000-AR) 1 HOSE (08OFX90S-24"-3000) 1 REDUCER (12S-08SF) 1 HOSE (04OFX-85"-3000 AR)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0745063

214

STABILIZER HYDRAULICS 10

9 8 6 5 7

4

10 9

7

3

8

2 1 01

ID0753276

215

STABILIZER HYDRAULICS REF PART NO. NUMBER

QTY

1 150-6523 2 159-943 3 150-6904 4 154-276 5 154-261 6 149-702 7 515-257 8 153-365 9 154-840 10 149-362

1 HYDRAULIC VALVE 2 CONN (04O-08S, .062 ORF) SPEC 2 CONNECTOR (04O-08S90, ORF .055) 2 CONNECTOR (04O-08S90) 2 CONNECTOR (04O-08S) 2 CYL (4.0 X 2.00 X 16.0) 1 HOSE (04OFX90S-54"-3000) 1 HOSE (04OFX90S-34"-3000) 1 HOSE (04OFX90S-66"-3000) 1 HOSE (04OFX90S-46"-3000)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6523: * 500-2176 ON/OFF SOLENOID COIL * 500-2190 PO CHECK KIT * 500-2186 COIL RETAINING NUT * 500-2191 ON/OFF CORE TUBE * 500-2970 ON/OFF VALVE SECTION * 500-2413 COUNTERBALANCE VALVE CARTRIDGE NOTE:

01

ID0753276

216

PIVOT HYDRAULICS 15

16

5 17

16

14

HOSE DETAIL 10

15

19

6

9

18

8 17

4

7

20 14

15

11

11 14

16 13 17

2 3

12

1

01

ID0753275

217

PIVOT HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 HYDRAULIC VALVE 2 CONNECTOR (04O-08S) 2 CONNECTOR (04O-08S90, ORF .055) 2 UNION (04O-04OFX90) 4 CONNECTOR (06O-08S90) 2 TEE (06O) 2 REDUCER (04O-06OF) 2 CONNECTOR (04O-08S) 2 UNION RUN TEE (04OFX-04O-04O) 2 CONNECTOR (04O-08S90) 4 CYL (4.0 X 2.25 X 12.0) 1 DOUBLE STACK CLAMP (1/2", 1/2") 1 BOLT ON CLAMP (1/2" X 1/2" SET) 1 HOSE (04OFX90S-66"-3000) 1 HOSE (04OFX90S-82"-3000) 1 HOSE (04OFX90S-128"-3000) 1 HOSE (04OFX90S-126"-3000) 4 HYD LINE (-06) 1 HOSE (04OFX-13"-3000) 1 HOSE (04OFX-13"-3000)

150-6523 154-261 150-6904 154-255 154-227 154-437 154-373 154-261 154-265 154-276 151-048 105-2864 105-2641 154-840 515-075 515-277 150-7054 150-6986 150-6984 150-6984

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6523: * 500-2176 ON/OFF SOLENOID COIL * 500-2190 PO CHECK KIT * 500-2186 COIL RETAINING NUT * 500-2191 ON/OFF CORE TUBE * 500-2970 ON/OFF VALVE SECTION * 500-2413 COUNTERBALANCE VALVE CARTRIDGE NOTE:

01

ID0753275

218

PIPE LOADER VALVE HYDRAULICS

3 1 2 D

5 A

13

4 7

B

10

11

8

E

C

9 F

12

J G

K

16 L

H

14

6

TO "A" ON WRENCH & ANCHOR VALVE HYDRAULICS

FROM "C" ON AUXILIARY PUMP MANIFOLD

15

A - TO PIPE GRIPPER HYDRAULICS B - TO PIPE LIFTER HYDRAULICS C - TO PIPE GRIPPER HYDRAULICS D - TO PIPE SHUTTLE HYDRAULICS E - TO PIPE SHUTTLE HYDRAULICS F - TO PIPE GRIPPER HYDRAULICS 01

G - TO PIPE LIFTER HYDRAULICS H - TO PIPE LIFTER HYDRAULICS J - TO PIPE GRIPPER HYDRAULICS K - TO PIPE SHUTTLE HYDRAULICS L - TO PIPE SHUTTLE HYDRAULICS ID0751975

219

PIPE LOADER VALVE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 VALVE MOUNT 1 HYDRAULIC VALVE 4 FLG LOCKNUT (M8-1.25) 4 FLG LK SCREW (M8-1.25 X 25MM) 1 CONNECTOR (08S-06O, ORF) 4 CONNECTOR (04O-08S) 1 CONNECTOR (06O-08S) 2 CONNECTOR (04O-08S, ORF) 2 CONNECTOR (04O-08S90) 1 CONNECTOR (08O-10S) 1 CONNECTOR (06O-08S90) 1 UNION RUN TEE (04OFX-04O-04O) 1 REDUCER (04O-06OF) 1 HOSE (08OFX90M-18"-3000) 1 DOUBLE STACK CLAMP (11/16",11/16") 1 HOSE (06OFX90L-226"-3000-AR)

303-2594 150-6522 106-386 106-381 159-743 154-261 154-222 154-375 154-276 154-279 154-227 154-265 154-373 150-5789 105-3002 150-7077

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6522: * 500-2176 WORK SECTION SOLENOID COIL * 500-6034 PROPORTIONAL SOLENOID COIL * 500-2190 PO CHECK, DNCE50, TOP PRT, 10BAR * 500-2186 COIL RETAINING RING NUT, DNCE50 * 500-2191 WORK SECTION CORE TUBE, DNCE50 * 500-2970 VALVE SECTION, DNCE50, TOP PORT, LO NOTE:

01

ID0751975

220

PIPE SHUTTLE HYDRAULICS

5

2

6

4 11

10

8 7 10 IPE N P VE O L L" M " ER VALICS O R D U F OA RA L YD H

12

FROM "D" ON PIPE LOADER VALVE HYDRAULICS FROM "E" ON PIPE LOADER VALVE HYDRAULICS

FRO LOA M "K" HYD DER ON P RAU VAL IPE LIC VE S

9 8

1

01

3

ID0751974

221

PIPE SHUTTLE HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

2 HYDRAULIC MOTOR 4 REDUCER (10S-04SF) 2 CONNECTOR (04S-04O90) 2 CONNECTOR (04S-04O) 4 GROMMET (2") 2 CABLE TIE (1/2") 20" LG 3 BOLT ON CLAMP (1/2" X 1/2" SET) 1 HOSE (04OFX90S-162"-3000) 1 HOSE (04OFX90M-162"-3000) 1 HOSE (04OFX90S-62"-3000) 1 HOSE (04OFX90S-60"-3000) 1 DOUBLE STACK CLAMP (1/2", 1/2")

150-7625 149-152 154-252 154-278 105-2843 110-031 105-2641 150-6791 150-6790 154-900 154-705 105-2864

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751974

222

PIPE GRIPPER HYDRAULICS

6 7

6

1 16 15

5

9 8 FROM "A" ON PIPE LOADER VALVE HYDRAULICS

11

2

9

15 10

4 E P IP E N C" O LV M " ER VALICS O FR OAD RAU L YD H

13 12

12 14 FROM "J" ON PIPE LOADER VALVE HYDRAULICS

01

3

F RO LOA M "F" HYD DER ON P RAU VAL IPE LIC VE S

ID0751901

223

PIPE GRIPPER HYDRAULICS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

4 BK CONNECTOR (04O-04O90BK) 4 CONNECTOR (04S-04O90) 2 ABRASION SLEEVE (1.25" X 33") 1 SCREW (M8-1.25 X 90MM) 2 GRIPPER CYLINDER 1 HOSE (04OFX90S-15"-3000) 1 HOSE (04OFX90S-13"-3000) 1 HOSE (04OFX90S-15"-3000) 1 HOSE (04OFX90S-13"-3000) 2 HOSE TRACK 3 BOLT ON CLAMP (1/2" X 1/2" SET) 1 HOSE (04OFX45-196"-3000) 1 HOSE (04OFX-197"-3000) 1 DOUBLE STACK CLAMP (1/2", 1/2") 1 HOSE (04OFX90L-92"-3000) 1 HOSE (04OFX90L-92"-3000)

154-355 154-252 117-245 107-078 303-2406 154-726 153-364 154-726 153-364 306-746 105-2641 150-7365 150-6794 105-2864 150-4446 150-4446

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751901

224

PIPE LIFTER HYDRAULICS

7 12

14

5

FROM "H" ON PIPE LOADER VALVE HYDRAULICS

3 13

8 6 11

2

10

4 12

10

IPE N P VE O "B" VAL S M R IC O FR OADERAUL L YD H

01

9

11 1

FRO LOA M "G" HYD DER ON P R AU VAL I P E LIC VE S

ID0751718

225

PIPE LIFTER HYDRAULICS REF PART NO. NUMBER

QTY

1 154-226 2 154-220 3 154-342 4 150-10043 5 105-1734 6 110-031 7 110-169 8 151-071 9 105-2641 10 150-6789 11 150-6793 12 515-175 13 150-6621 14 153-365

4 CONNECTOR (04O-06S90) 2 CONNECTOR (04O-06S) 1 CONNECTOR (06S-06O90) 1 HYD FLOW DIVIDER VALVE 2 SADDLE CLAMP 1 CABLE TIE (1/2") 20" LG 2 WORM CLAMP (2.812" TO 3.750") 2 CYL (2.5 X 1.50 X 12.0) 3 BOLT ON CLAMP (1/2" X 1/2" SET) 1 HOSE (04OFX90S-139"-3000) 1 HOSE (04OFX45-138"-3000) 1 HOSE (04OFX90S-16"-3000) 1 HYD LINE (-06) 1 HOSE (04OFX90S-34"-3000)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-10043: * 500-10008 HYD FLOW DIVIDER CARTRIDGE

NOTE:

01

ID0751718

226

HYDRAULIC CYLINDER (2.0 X 1.25 X 14.25) 2" X 1.25" X 14.25"

1

6

5

7 8 4 9 3 10

2

04

ID0023870

227

HYDRAULIC CYLINDER (2.0 X 1.25 X 14.25) 2" X 1.25" X 14.25" REF PART NO. NUMBER

151-182 152-069 150-448 150-770 150-778 150-771 106-097 157-022 155-732 157-541 157-538

1 2 3 4 5 6 7 8 9 10

QTY

1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (2.0 X 1.25 X 14.25) CYLINDER BARREL (2.0 X CYLINDER ROD (1.25 X 16.0) CYLINDER HEAD (2.0 X 1.25) LOCK RING (2.0) CYLINDER PISTON (2.0 X 1.25) FLG BOLT (5/8-NC X 1-3/4",GD8) O-RING (224 D90) BACKUP RING (224 D90) U-SEAL (1.250") WIPER SEAL (1.250")

REMARKS

INCL REF NO'S 1 THRU 10, SEE FOOTNOTE 1

INCL MOLDED-ON WEAR RING SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. SEAL KIT P/N: 190-169 2. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 180-200 FT-LBS

NOTE:

259-100 259-236 259-239 259-241 259-188

04

U-SEAL INSTALLER (1"-4.99") WIPER INSTALLER (1.25") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

ID0023870

228

HYDRAULIC CYLINDERS (2.5" x 1.5") 1

6

5

7 8 4 9 3 10

2

04

ID0015833

229

HYDRAULIC CYLINDERS (2.5" x 1.5") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.5 X 1.5 X 2.5) CYLINDER BARREL (2.5 X 2.5) CYLINDER ROD (1.50 X 2.5) CYL (2.5 X 1.5 X 3.0) CYLINDER BARREL (2.5 X 3.0) CYLINDER ROD (1.50 X 3.0) CYL (2.5 X 1.5 X 4.0) CYLINDER BARREL (2.5 X 4.0) CYLINDER ROD (1.50 X 4.0) CYL (2.5 X 1.5 X 5.0) CYLINDER BARREL (2.5 X 5.0) CYLINDER ROD (1.50 X 5.0) CYL (2.5 X 1.5 X 6.0) CYLINDER BARREL (2.5 X 6.0) CYLINDER ROD (1.50 X 6.0) CYL (2.5 X 1.5 X 8.0) CYLINDER BARREL (2.5 X 8.0) CYLINDER ROD (1.50 X 8.0) CYL (2.5 X 1.5 X 10.0) CYLINDER BARREL (2.5 X 10.0) CYLINDER ROD (1.50 X 10.0) CYL (2.5 X 1.5 X 12.0) CYLINDER BARREL (2.5 X 12.0) CYLINDER ROD (1.50 X 12.0) CYL (2.5 X 1.5 X 16.0) CYLINDER BARREL (2.5 X 16.0) CYLINDER ROD (1.50 X 16.0) CYL (2.5 X 1.5 X 20.0) CYLINDER BARREL (2.5 X 20.0) CYLINDER ROD (1.50 X 20.0) CYL (2.5 X 1.5 X 24.0) CYLINDER BARREL (2.5 X 24.0) CYLINDER ROD (1.50 X 24.0)

3 4 5 6 7 8 9 10

150-768 150-779 150-986 106-098 500-031 157-021 157-542 157-539

1 1 1 1 1 1 1 1

CYLINDER HEAD (2.5 X 1.50) LOCK RING (2.5) CYLINDER PISTON (2.5 X 1.50) FLG BOLT (3/4-NC X 2", GD8) O-RING (228 D90) BACKUP RING (228 D90) U-SEAL (1.500") WIPER SEAL (1.500")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-676 152-022 149-731 149-677 152-005 150-431 149-678 150-283 150-434 149-679 149-810 153-038 149-680 152-010 153-003 149-681 150-295 153-027 151-200 150-692 150-416 151-071 152-015 150-426 151-035 150-289 150-419 149-798 149-762 150-669 151-090 152-026 150-447

SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1, 2 & 4 SEE FOOTNOTES 1 & 2 SEE FOOTNOTES 1 & 2 .

INCL. MOLDED-ON WEAR RING, SEE FOOTNOTE 4 SEE FOOTNOTE 3

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1" - 1.499") 1.00 ROD WIPER TOOL WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

FOOTNOTES:

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #10 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-170 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 290-325 FT-LBS 4. SUBSTITUTE FOR 150-986 CYL PISTON : {150-7531 CYL PISTON, 125-775 WEAR RING, 157-535 BACKUP RING & 157-019 O-RING} NOTE:

04

ID0015833

230

HYDRAULIC CYLINDERS (4.0" X 2.0") 1

6 11

14

12 13 5

7

4 9

8

3 10

2

A

809-369

231

HYDRAULIC CYLINDERS (4.0" X 2.0") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (4.0 X 2.0 X 4.0) CYLINDER BARREL (4.0 X 4.0) CYLINDER ROD (2.00 X 4.0) CYL (4.0 X 2.0 X 5.0) CYLINDER BARREL (4.0 X 5.0) CYLINDER ROD (2.00 X 5.0) CYL (4.0 X 2.0 X 6.0) CYLINDER BARREL (4.0 X 6.0) CYLINDER ROD (2.00 X 6.0) CYL (4.0 X 2.0 X 8.0) CYLINDER BARREL (4.0 X 8.0) CYLINDER ROD (2.00 X 8.0) CYL (4.0 X 2.0 X 10.0) CYLINDER BARREL (4.0 X 10.0) CYLINDER ROD (2.00 X 10.0) CYL (4.0 X 2.0 X 12.0) CYLINDER BARREL (4.0 X 12.0) CYLINDER ROD (2.00 X 12.0) CYL (4.0 X 2.0 X 16.0) CYLINDER BARREL (4.0 X 16.0) CYLINDER ROD (2.00 X 16.0) CYL (4.0 X 2.0 X 20.0) CYLINDER BARREL (4.0 X 20.0) CYLINDER ROD (2.00 X 20.0) CYL (4.0 X 2.0 X 24.0) CYLINDER BARREL (4.0 X 24.0) CYLINDER ROD (2.00 X 24.0)

3 4 5 6 7 8 9 10 11 12 13 14

149-006 149-303 149-307 106-145 157-035 157-036 157-559 157-558 125-793 157-570 157-044 106-144

1 1 1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (4.0 X 2.00) LOCK RING (4.0) CYLINDER PISTON (4.0 X 2.00) BOLT (1-NC X 2-1/4", GD8) O-RING (342 D90) BACKUP RING (342 D90) U-SEAL (2.000") WIPER SEAL (2.000") WEAR RING BACKUP RING (238 D90) O-RING (238 D90) WASHER (1")

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-698 149-768 153-021 151-066 152-012 150-440 149-699 152-062 149-735 149-700 152-030 149-736 149-701 149-769 153-016 151-088 150-298 150-429 149-702 152-007 149-737 149-703 149-770 149-738 149-704 152-063 149-739

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #14 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-189 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 630-700 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-239 WIPER/SEAL INSTALLER (2") 259-246 PISTON SEAL INSTALLER (4") 259-247 PISTON INSTALLER (4") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-369

232

HYDRAULIC CYLINDERS (4.0" X 2.25")

1

6 11

5

7 4 8

9

12 10

3

2

A

809-370

233

HYDRAULIC CYLINDERS (4.0" X 2.25") REF PART NO. NUMBER

QTY

1 2

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (4.0 X 2.25 X 4.0) CYLINDER BARREL (4.0 X 4.0) CYLINDER ROD (2.25 X 4.0) CYL (4.0 X 2.25 X 5.0) CYLINDER BARREL (4.0 X 5.0) CYLINDER ROD (2.25 X 5.0) CYL (4.0 X 2.25 X 6.0) CYLINDER BARREL (4.0 X 6.0) CYLINDER ROD (2.25 X 6.0) CYL (4.0 X 2.25 X 8.0) CYLINDER BARREL (4.0 X 8.0) CYLINDER ROD (2.25 X 8.0) CYL (4.0 X 2.25 X 10.0) CYLINDER BARREL (4.0 X 10.0) CYLINDER ROD (2.25 X 10.0) CYL (4.0 X 2.25 X 12.0) CYLINDER BARREL (4.0 X 12.0) CYLINDER ROD (2.25 X 12.0) CYL (4.0 X 2.25 X 16.0) CYLINDER BARREL (4.0 X 16.0) CYLINDER ROD (2.25 X 16.0) CYL (4.0 X 2.25 X 20.0) CYLINDER BARREL (4.0 X 20.0) CYLINDER ROD (2.25 X 20.0) CYL (4.0 X 2.25 X 24.0) CYLINDER BARREL (4.0 X 24.0) CYLINDER ROD (2.25 X 24.0) CYL (4.0 X 2.25 X 30.0) CYLINDER BARREL (4.0 X 30.0) CYLINDER ROD (2.25 X 30.0) CYL (4.0 X 2.25 X 30.0) CYLINDER BARREL (4.0 X 36.0) CYLINDER ROD (2.25 X 36.0)

3 4 5 6 7 8 9 10 11 12

150-757 149-303 150-993 106-146 157-035 157-036 157-526 157-527 106-147 149-318

1 1 1 1 1 1 1 1 1 1

CYLINDER HEAD (4.0 X 2.25) LOCK RING (4.0) CYLINDER PISTON (4.0 X 2.25) BOLT (1-1/8-NC X 2-1/2", GD8) O-RING (342 D90) BACKUP RING (342 D90) U-SEAL (2.250") WIPER SEAL (2.250") WASHER (1-1/8") WEAR RING

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

REMARKS

DESCRIPTION

149-705 149-768 149-741 151-132 152-012 153-023 151-158 152-062 153-036 151-095 152-030 153-008 149-706 149-769 149-742 151-048 150-298 150-430 151-059 152-007 150-470 149-707 149-770 149-801 151-162 152-063 153-037 149-708 149-771 149-743 149-709 149-772 149-744

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

SEE FOOTNOTES 1 & 2

.

SEE FOOTNOTE 3

FOOTNOTES

1. REF. #1 & #2 ARE SPECIFIC TO EACH CYLINDER, REF. #3 THRU #12 ARE COMMON FOR ALL THE ABOVE LISTED CYLINDERS. 2. SEAL REPAIR KIT P/N: 190-177 3. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 770-850 FT-LBS

NOT SHOWN:

259-040 U-SEAL INSTALLER (1.5" - UP) 259-240 WIPER/SEAL INSTALLER (2.25") 259-246 PISTON SEAL INSTALLER (4") 259-247 PISTON INSTALLER (4") 259-188 CYL HEAD SPANNER - TWO PIN

A

809-370

234

NOTES:

ID0134963

AT/JT120 Cummins® QSB6.7

Parts Manual

Issue 1, volume 3 of 3

053-10007

235

ELECTRICAL

236

See loose-leaf schematic included with this manual.

237

ELECTRICAL SCHEMATIC JT/AT120 Circuit Number 1 1A 1B 1C 2 2A 2FMS 3 3A 4 5 6 7 8 9 10 10A 11 11A 12 13 14 15 16 16A 17 17A 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 34 35 36 37 38

02

Wire Color blk blk/red blk/blu blk/org red red red/org red/yel red/gry wht red/org red/yel wht/pur org/yel org/blu org/brn wht/blk grn/blu org/grn org/blu red red/grn red/grn red/blu red/blu red/blk red/wht red/blk brn org/gry red/gry red/brn yel grn blu wht red/grn red/blu red/wht red/wht yel org/grn wht grn blu/red gry/yel gry/wht

Function High Current Ground Medium Current Ground Low Current Ground Engine ECU Ground Battery Positive Fused Battery Positive Fused Battery FMS Main Fuse to Emergency Shut Down Switch Emergency Shutdown Switch to Ignition Switch Start Relay to Starter Solenoid Engine ECU Fused Battery Fused Worklight Engine ECU Power LED Not Used Fused Wireless power Ignition Contactor Circuit Ignition Switch to Ignition Contactor Ignition Switch Start to Start Interlock Relay Remote Engine Start Switch to Right Joystick Not Used Fused Ignition Alternator Resistor/Diode to Alternator Fused Intake Air Heater Main Controller Fused Output Pipe Controller Fused Output Main Controller Fused Control Pipe Controller Fused Control Fused Sensor/Switch Fused Tracker Controller Power Fused ESID Power Fused Op Station Power Fused Carriage Controller Fused Display Standby (Battery) Fused Accessory Socket AC Compressor Circuit DEF Line Heaters Fuse to Relay DEF Pump Supply Modules Fuse to Relay SCR, DOC Modules Fuse to Relay DEF Line Heater Relay to Diodes DEF Pump Supply Module Relay to DEF Module SCR, DOC Modules Relay to Modules Fused Cab Opt Power Lube Pump Relay to Lube Pump Not Used Fused Display Wireless Strobe DrillLok Strobe Warning Alarm Hydraulic Main Filter Switch to Main Controller Hydraulic Tank Filter Switch to Main Controller

ID0587184

238

ELECTRICAL SCHEMATIC JT/AT120 Circuit Number 39 40 41 42 43 44 45 46 47 48 49 50

02

Wire Color gry/blu gry/blk yel/blu yel/red org/wht brn/wht org/blk blu/org blu wht/red tan/red

51

blk/yel

52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87

pur/blk brn/yel blk/pnk wht/org tan/red yel/brn brn/yel blu/brn brn/blu brn/wht wht/brn brn/red wht/brn blu/grn yel/blk gry pur/yel blu/org blu/yel gry/org gry/yel wht/blu blu gry/grn gry wht tan/org gry/red

tan/org red/org

tan/red

Function Hydraulic Charge Filter Switch to Main Controller Hydraulic Temperature Transducer to Main Controller Seat Switch to Right Joystick Engine Stop ESID Test/Silence Switch to ESID (Test) ESID Test/Silence Switch to ESID (Silence) 6 Pin to Engine ECU (Run/Stop) Hyd Cooler Fuse to Hyd Cooler Relay Hyd Cooler Realy to Hyd Cooler Fan Carriage Controller to Hyd Cooler Relay Not Used Worklight Switch to Worklight Relay Engine ECU to Start Interlock Relay, CAC Temp Sensor, Water in Fuel, Thottle Switch and Engine Override Switch Engine ECU to Start Relay Engine ECU to Grid Heater Relay Engine ECU to Grid Heater and Start Relay Engine ECU to Start Interlock Relay DrillLok Keyswitch and Tracker to Main Controller Thrust Pressure Transducer to Main Controller Pullback Pressure Transducer to Main Controller Rotation CW Pressure Transducer to Main Controller Rotation CCW Pressure Transducer to Main Controller DWA Pressure Transducer to Main Controller Main Controller to Rotation Flushing Pilot Valve Drill Fluid Pump Pressure Transducer to Main Controller Gearbox Temp Sensor to Carriage Controller Not Used 5VDC Supply from Controller Analog Return to Controller Main Controller to Drill/Drive Solenoid Main Controller to Track Brake Solenoid Main Controller to Thrust/Lt Track Forward Solenoid Main Controller to Pullback/Lt Track Reverse Solenoid Main Controller to Rotation CW Main Controller to Rotation CCW Main Controller to WA Flow Solenoid Main Controller to WA Pressure Solenoid Main Controller to Lube Solenoid EDT Tx EDT Rx Carriage Controller to Wireless Horn Aux Dump Solenoid Not Used Not Used ESID Strobe ESID Alarm Not Used Not Used Pipe Controller to Row Stop Actuator

ID0587184

239

ELECTRICAL SCHEMATIC JT/AT120 Circuit Number 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137

02

Wire Color tan/blk pur/grn wht/grn brn/org brn/yel gry/red gry/wht tan/blk tan/grn gry/tan gry/yel tan/blu tan/gry brn yel blu/wht blu/yel grn/org grn/blu tan/yel tan/grn wht/brn yel/org yel/blu brn/red pur/org brn/org brn brn/yel brn/wht brn/org wht/blk wht/blu blu/red blu/yel grn/red grn/yel org/wht wht/blu wht/yel tan/yel blu/org pur/org brn/org tan/yel tan/grn tan/org blk/tan

Function Pipe Controller to Row Stop Actuator Row Stop Position to Pipe Controller Tracker Key Switch Front Pipe Prox to Pipe Controller Rear Pipe Prox to Pipe Controller Pipe Controller to RT Anchor Up Solenoid Pipe Controller to RT Anchor Down Solenoid Pipe Controller to RT Anchor CW Solenoid Pipe Controller to RT Anchor CCW Solenoid Pipe Controller to LT Anchor Up Solenoid Pipe Controller to LT Anchor Down Solenoid Pipe Controller to LT Anchor CW Solenoid Pipe Controller to LT Anchor CCW Solenoid Pipe Controller to Front Wrench Close Solenoid Pipe Controller to Rear Wrench Close Solenoid Pipe Controller to Lifters Up Solenoid Pipe Controller to Lifters Down Solenoid Pipe Controller to Ft Gripper Open Solenoid Pipe Contoller to Ft Gripper Close Solenoid Pipe Controller to Shuttles Extend Solenoid Pipe Controller to Shuttles Retract Solenoid Drill Fluid Speed Sensor to Wireless Controller Pipe Controller to RR Gripper Open Solenoid Pipe Controller to RR Gripper Close Solenoid Carriage Controller to Thrust Brake Solenoid Carriage Controller to Thrust Two Speed Solenoid Not Used Washwand Switch to Wireless Controller Fuel Sender to Wireless Controller Wireless Controller to Fluid Shutoff Solenoid Main Controller to Drill Fluid/LT Fwd Main Controller to Drill Fluid/LT Rev Wireless Controller to Drill Frame Up Solenoid Wireless Controller to Drill Frame Down Solenoid Wireless Controller to Right Stabilizer Up Solenoid Wireless Controller to Right Stabilizer Down Solenoid Wireless Controller to Left Stabilizer Up Solenoid Wireless Controller to Left Stabilizer Down Solenoid Main Controller to Engine Fan Solenoid Engine ECU to DEF Line Heaters Relay Engine ECU to DEF Supply Module Relay Not Used Water In Fuel Sensor to Engine ECU Throttle Down Switch to Engine ECU Throttle Up Switch to Engine ECU Engine ECU to Wait to Start Indicator DEF Line Heater 1 DEF Line Heater 2 DEF Line Heater 3 DEF Line Heaters Return

ID0587184

240

ELECTRICAL SCHEMATIC JT/AT120 Circuit Number 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187

02

Wire Color wht/red pur grn gry wht/red blk/wht blk/grn blu/grn blu wht/grn pur/wht pur/blk red wht grn blk red wht grn blk pnk/blk blu/wht blu/blk yel/org grn/blu grn/org grn/blk gry/blk gry/blu brn/red brn/blu wht/yel wht/blu grn/red pur brn/grn gry/org yel/pur wht/org wht/yel gry/yel gry/grn grn/pur pur/red pur/blk tan/blu wht/grn gry/red

Function Engine ECU to DEF Tank Heater Solenoid Engine ECU to DEF Supply Module (Motor Supply) Engine ECU to DEF Supply Module (Motor Speed Control) Engine ECU to DEF Supply Module (Motor Return) Engine ECU to SCR, DOC Module Relay Engine ECU to Tank Heater Return Engine ECU to DEF Dosing Module (Sensor Return) Engine ECU to DEF Dosing Module (Sensor Supply) Engine ECU to DEF Dosing Module (Dosing Pressure Signal) Coolant Level Sensor to Engine ECU (Signal) Engine ECU to DEF Dosing Module Engine ECU to DEF Dosing Module Top Display USB VCC Top Display USB DATA Top Display USB DATA + Top Display USB GND Bottom Display USB VCC Bottom Display USB DATA Bottom Display USB DATA + Bottom Display USB GND Engine Override Switch to Engine ECU Not Used Engine ECU to DEF Pressure Sensor Engine ECU to DEF Pressure Sensor Front ROM Switch to Pipe Controller Rear ROM Switch to Pipe Controller Variable Rotation Control Solenoid 1 to Carriage Controller Variable Rotation Control Solenoid 2 to Carriage Controller Outer Rotation Flushing Solenoid to Main Controller Outer Rotation Hydraulic Temp Sensor to Main Controller Inner Rotation CW Solenoid to Main Controller Inner Rotation CCW Solenoid to Main Controller Inner Rotation Speed Sensor (Phase 1) to Carriage Controller Inner Rotation Speed Sensor (Phase 2) to Carriage Controller Inner Rotation CW Pressure Sensor to Main Controller Not Used Rear Wrench Rotate Solenoid to Pipe Controller Lube Level Sensor to Wireless Controller Rear Drill Frame Cylinder Up Solenoid to Wireless Controller Second Pipe Box Presence Sensor to Pipe Controller Rear Gripper Open Position Prox to Pipe Controller Front Gripper Open Position Prox to Pipe Controller Rear Shuttle Extend Solenoid to Pipe Controller Rear Shuttle Retract Solenoid to Pipe Controller Rear Row Select Position Sensor to Pipe Controller Rear Row Select Motor Output 1 to Pipe Controller Rear Row Select Motor Output 2 to Pipe Controller ROM Mode Indicator to Main Controller Drill Frame Position Prox to Wireless Controller Rear Drill Frame Cylinder Down Solenoid to Wireless Controller

ID0587184

241

ELECTRICAL SCHEMATIC JT/AT120 Circuit Number 188 189 190 191 192 193

02

Wire Color yel/blu gry/yel brn/red yel/pur gry/pnk gry/wht

Function Drill Fluid Inlet Pressure Sensor to Wireless Controller Drill Fluid Shutoff Valve 2 to Wireless Controller Wireless Controller to Lube Pump Relay Cab Position Sensor to Drill Joystick Cab Extend Solenoid to Main Controller Cab Retract Solenoid to Main Controller

ID0587184

242 ELECTRICAL SCHEMATIC

JT/AT120 Component Ref Code B1 B2 B3 B4 B5 B6 B7 BT1 BT2 D1-D4 D5 D6 DR1 DS01 DS02 DS03 DS04 DS05 DS06 DS07 DS08 DS09 DS10 DS11 DS12 DS13 DS14 DS15 DS16 DS17 DS18 DS19 DS20 DS21 DS22 DS23 DS24 DS25 E01 E02 E03 E04 E05 E06 E07 E08 E09 E10 E11 E12 E13 E14 F01 F02 F03

02

Description STARTER COOLER FAN CONDENSER FAN WASHER PUMP LT WIPER FT WIPER BLOWER BATTERY BATTERY DIODES-01 DUAL TVS DUAL TVS ALT DIODE SER LIGHT WAIT TO START ENG ECU PWR WORK LIGHT WORK LIGHT WORK LIGHT REMOTE STROBE DRILLLOK STROBE ESID STROBE WORK LIGHT REMOTE STROBE DRILLLOK STROBE ESID STOBE CARR WORKLIGHT OPTIONAL WORKLIGHT WORK LIGHT WORK LIGHT WORK LIGHT WORK LIGHT WORK LIGHT WORK LIGHT DOME LT REMOTE STROBE DRILLLOK STROBE ESID STROBE POWER PORT WIF COOLANT LEVEL POWER PORT FT ROW SELECT RR ROW SELECT FT SHUTTLE POS RR SHUTTLE POS FT LIFTER POS RR LIFTER POS ACCY1 USB CHARGE SEAT SW HTR WATER VLV PRIMARY GRID HEATER START

Part No 195-2041 500-3145 500-3112 500-3137 500-3130 500-3790 215-3035 215-3035 215-2482 215-2667 215-2667 214-256 215-3233 214-563 214-563 215-2963 215-2963 215-2963 215-3389 215-3388 215-3387 215-2963 215-3389 215-3388 215-3387 215-2963 215-2963 215-2650 215-2650 215-2650 215-2651 215-2651 215-2651 500-3169 215-3389 215-3388 215-3387 214-301 195-2342 215-1691 214-301 215-2330 215-2330 215-10011 215-10011 215-10011 215-10011 214-301 215-3090 5V 215-1894 500-5981 211-311 100A 215-1111 200A 211-305 125A

Sheet No Zone Location 1 C3 5 D1 7 A2 7 B3 7 C2 7 C2 7 F3 1 A4 1 A4 1 F4 6 E2 6 F2 1 C3 1 C2 1 D4 1 D2 3 B4 3 B4 3 B4 3 F1 3 F2 3 F2 3 F2 5 E4 5 E4 5 E4 5 E5 5 E5 7 B5 7 B5 7 B5 7 D5 7 D5 7 D5 7 D3 8 D1 8 D2 8 D2 1 B5 1 D4 1 E2 3 A2 3 D3 3 D4 3 E3 3 E4 3 F3 3 E4 6 E1 6 E1 6 D3 7 E1 1 A2 1 A2 1 A2

ID0587184

ELECTRICAL SCHEMATIC

243

JT/AT120 Component Ref Code F04 F05 F06 F07 F08 F09 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32 F33 F34 F35 F36 F37 F38 F100 F101 G1 HR1 HR2 HR3 HR4 HR5 HR6 HR7 K01 K02 K03 K04 K05 K06 K07 K08 K09 K10

02

Description DISPLAY STANDBY MAIN WORKLIGHTS FMS ENGINE ECU DEF SUPPLY MODULE DEF LINE HEATERS SCR, DOC MODULES POWER PORT IGNITION SENSOR CARRIAGE ECU MAIN CONTROL MAIN OUTPUT PIPE CONTROL PIPE OUTPUT REMOTE RX OPSTA PWR DISP STBY ACCY 1 ACCY 2 POWER PORT WASH_WIPER HVAC ACCY_RADIO DOME_MEM SEAT HTR CAB OPT AC COMP HTR WATER VLV DISPLAYS LUBE PUMP COOLER ESID ECM TRACKER ECM CAB PWR OP STAT PWR ALTERNATOR GRID HEATER DEF HEATER HOSE 1 DEF HEATER HOSE 2 DEF HEATER HOSE 3 LUBE HEATER LUBE HEATER SEAT HTR IGNITION STARTER START INTERLOCK GRID HEATER DEF SUPPLY MODULE DEF LINE HEATERS SCR, DOC MODULE WORKLIGHTS LUBE PUMP COOLER

Part No 211-291 10A 211-290 5A 211-293 20A 211-289 3A 211-295 30A 211-292 15A 211-292 15A 211-291 10a 211-291 10A 211-295 30A 211-291 10A 211-293 20A 211-289 3A 211-293 20A 211-289 3A 211-293 20A 211-293 20A 211-291 10A 211-291 10A 211-293 20A 211-293 20A 211-291 10A 211-293 20A 211-295 30A 211-291 10A 211-289 3A 211-293 20A 211-295 30A 211-290 5A 211-289 3A 211-291 10A 211-291 10A 211-291 10A 211-291 10A 211-289 3A 215-2940 70A 217-792 50A 500-1244 200A 195-2973 195-2974 195-2975 150-2429 150-2429 N/A 215-1086 215-1093 215-2748 215-1534 215-2748 215-2748 215-2748 215-2748 211-297 215-2748

Sheet No Zone Location 1 C2 1 C2 1 C2 1 C2 1 C2 1 C2 1 C3 1 C3 1 B5 1 C1 1 C1 1 C1 1 C1 1 C1 1 C2 1 C2 1 C2 6 E2 6 D1 6 E1 6 E1 3 A2 6 F1 6 F1 6 F1 6 F1 6 F1 6 D1 6 D1 6 F1 6 E2 4 D4 5 C1 6 D1 6 D1 1 A1 1 B1 1 C3 1 B4 1 F3 1 F3 1 F3 3 F3 3 F3 7 A2 1 B2 1 B4 1 B3 1 B4 1 C3 1 C3 1 C4 1 D2 4 D4 5 C1

ID0587184

244 ELECTRICAL SCHEMATIC

JT/AT120 Component Ref Code K100 K101 K11 K12 L01 L02 L03 L04 L05 L06 L07 L08 L09 L10 L11 L12 L13 L14 L15 L16 L17 L18 L19 L20 L21 L22 L23 L24 L25 L26 L27 L28 L29 L30 L31 L32 L33 L34 L35 L36 L37 L38 L39 L40 L41 L42 L43 L44 L45 L46 L47 L48 L49 L50 L51

02

Description CAB PWR OP STAT PWR AC COMP COND FAN DEF HEATER VALVE THRUST/LT FWD PULLBACK/LT REV ROTATION CW ROTATION CCW INNER ROT CW INNER ROT CCW DRILL FLUID/RT FWD DRILL FLUID/RT REV WA PRESS WA FLOW DRILL DRIVE SEL TRACK BRAKE LUBE AUX DUMP ROT FLUSHING ROT FLUSHING PILOT CAB EXTEND CAB RETRACT ENGINE FAN AC COMP FT GRIPPER OPEN FT GRIPPER CLOSE RR GRIPPER OPEN RR GRIPPER CLOSE LIFTERS UP LIFTERS DOWN FT SHUTTLE EXT FT SHUTTLE RET RR SHUTTLE EXT RR SHUTTLE RET FT WRENCH CLOSE RR WRENCH CLOSE RR WRENCH ROT RH STAB UP RH STAB DOWN LH STAB UP LH STAB DOWN FR DRILL FRAME UP RR DRILL FRAME UP FR DRILL FRAME DOWN RR DRILL FRAME DOWN DRILL FLUID SHUT OFF 1 BLOWDOWN LUBE PUMP THRUST BRAKE THRUST SPEED 1 VARIABLE ROT 1 VARIABLE ROT 2 RH ANCHOR UP RH ANCHOR DOWN X

Part No 215-2941 215-2941 211-297 211-297 150-4025

500-1842 500-1842 500-1842 500-1842

500-3047 500-1423 500-1311 500-1311 500-1311 500-1330 500-1330 500-1330 500-1311 500-1311 500-1330 150-2719 500-2176 500-2176 500-2176 500-2176 215-2176 215-2176 500-2176 500-2176 500-2176 500-2176 500-3052 500-3052 500-3052 500-2031 500-2031 500-2031 500-2031 500-2031 500-2031 500-2031 500-2031 500-2547 500-2547 150-7364 500-1311 500-1311 500-1311 500-1311 500-5252 500-5252

Sheet No Zone Location 1 B1 1 C1 6 E2 6 F2 1 E4 2 E2 2 D2 2 E2 2 D2 2 E2 2 D2 2 E3 2 D3 2 E3 2 D3 2 E3 2 D3 2 E3 2 D4 2 E4 2 D4 2 E4 2 D4 2 E4 2 F1 3 D2 3 D2 3 D2 3 D2 3 D2 3 D2 3 D2 3 D3 3 D3 3 D3 3 D3 3 D3 3 D3 4 E2 4 E2 4 E2 4 E2 4 E3 4 E3 4 E3 4 E3 4 E3 4 E4 4 E4 5 E2 5 E3 5 E3 5 E3 8 D2 8 D2

ID0587184

ELECTRICAL SCHEMATIC

245

JT/AT120 Component Ref Code Description Part No Sheet No Zone Location L52 RH ANCHOR CW 500-5252 8 D2 L53 RH ANCHOR CCW 500-5252 8 D3 L54 LH ANCHOR UP 500-5252 8 D3 L55 LH ANCHOR DOWN 500-5252 8 D3 L56 LH ANCHOR CW 500-5252 8 D3 L57 LH ANCHOR CCW 500-5252 8 D3 L58 CURRENT COIL 215-3237 6 B4 LS1 REMOTE HORN 192-006 5 E3 LS2 IGNITION WARNING 306-303 3 F1 LS3 ESID ALARM 306-602 3 F2 M1 FUEL LEVEL 215-3285 3 B4 MT01 THRUST 150-4164 2 B2 MT02 PULLBACK 150-4164 2 B2 MT03 ROT CW 150-4164 2 B2 MT04 ROT CCW 150-4164 2 B2 MT05 INNER ROT CW 150-4164 2 B2 MT06 DRL FLD 150-4164 2 B3 MT07 WA PUMP 150-4164 2 B3 MT08 HYD TEMP 215-2315 2 B3 MT09 DRILL FLUID SPD 215-2204 4 B2 MT10 LUBE LEVEL PART OF 150-7364 4 B2 MT11 DRILL FLUID INLET 215-1691 4 B3 MT12 INNER ROT SPD 215-1004 5 C2 MT13 CARRIAGE POS 215-10011 5 C3 MT14 ROTATION SPD 215-2808 5 C3 MT15 ROT FLUSHING TEMP 215-2315 5 C4 MT16 GEARBOX TEMP 215-10084 5 C4 Q1 FT GRIPPER POS 215-2781 3 B2 Q2 FT PIPE PROX 215-2331 3 B2 Q3 RR GRIPPER POS 215-2781 3 B2 Q4 RR PIPE PROX 215-2331 3 B3 Q5 PIPE BOX PROX 215-10138 3 B3 Q6 DRILL FRAME POS 8EP65175 4 B3 Q7 CAB POS PROX 215-1175 6 A1 R01 PULL-UP RES 215-1196 4 C2 R02 PULL-UP RES 215-1196 5 D2 R03 ATM CAN RES 215-1711 1 C5 R04 ENG CAN RES 1 215-1711 2 C4 R05 CARR CAN RES 1 215-1711 2 C4 R06 PIPE CAN1 RES 1 215-1711 3 C4 R07 PIPE CAN2 RES 1 215-1711 3 C5 R08 PIPE CAN3 RES 1 215-1711 3 C4 R09 PIPE CAN3 RES 2 215-1711 3 E4 R10 PIPE CAN2 RES 2 215-1711 3 F3 R11 CARR CAN RES 2 215-1711 5 D3 R12 PIPE CAN1 RES 2 215-1711 6 E4 R13 ENG CAN RES 2 215-1711 6 E4 R14 PE CAN1 RES 2 (ANCHOR OPTION ONL 215-1711 8 D4 R15 RESISITOR 7 F1 R16 TEMP SETTING 500-3792 7 F2 S01 DISCONNECT 215-0025 1 A3 S02 IGNITION 215-00002 1 B2 S03 ENGINE OVERRIDE 215-1791 1 D3 S04 THROTTLE 215-1725 1 D4 S05 DRILLLOK 214-908 2 B5

02

ID0587184

246 ELECTRICAL SCHEMATIC

JT/AT120 Component Ref Code S06 S07 S08 S09 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 SP1 SP2 SP3 SP4 ST1 U01 U02 U03 U04 U05 U06 U07 U08 U09 U10 U11 U12 U13 U14 U15 U16 U17 U18 U19 U20 U21 U22 U23 VR1

02

Description FT ROM RR ROM WASHWAND EMERGENCY SHUT DN ESID TEST_SILENCE STOP START WASHER LT WIPER FT WIPER DOOR SW FAN SPEED COMPRESSOR WORKLIGHTS HYD MAIN FILTER HYD TANK FILTER CHARGE FILTER EVAP PRESS SW CONDENSER THERMOSTAT ENGINE ECU MAIN 60 PIN CONTROLLER PIPE 60 PIN CONTROLLER WIRELESS RX CONTROLLER CARRIAGE CONTROLLER ESID CONTROLLER DRILLLOK/CAN BRIDGE DISPLAY 1 DISPLAY 2 FMS ROC KEYPAD JOYSTICK RT JOYSTICK LT ANCHOR CONTROLLER 6-PIN TIMER ATM NOx IN ATM TEMP ATM NOx OUT DEF TANK DEF SUPPLY MOD DEF DOSING MOD DEF PRESSURE VOLTAGE LIMITER

Part No 215-2620 215-2620 215-1789 215-2096 215-1725 217-206 306-607 215-1791 215-1789 215-1789 500-3792 500-3792 215-1789 216-067 215-2339 500-3798 500-3150 500-3149 CUMMINS 220-2841 220-2841 220-2849 220-2867 220-2561 220-XXXX 220-2620 220-2620 220-6780 215-2386 215-2463 215-3310 215-3309 220-2867 220-2271 CUMMINS CUMMINS CUMMINS 500-2723 CUMMINS CUMMINS CUMMINS 222-7252

Sheet No Zone Location 3 A2 3 A3 4 B4 6 D2 6 D3 6 D4 6 D4 7 B3 7 C3 7 D3 7 D3 7 F1 7 F2 7 A5 2 B4 2 B4 2 B4 7 E3 7 E2 1 E2 2 C3 3 C3 4 C2 5 D3 6 B4 6 C2 6 F3 6 E2 6 F3 6 E4 6 E5 6 E4 6 F4 8 D3 1 A4 1 B4 1 C4 1 C4 1 C4 1 E2 1 F2 1 F2 6 B3

ID0587184

247

ELECTRICAL SCHEMATIC JT/AT120 Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

02

Part No. 215-3290 215-3291 215-3292 215-3293 215-3294 215-3295 215-3296 215-3317 215-3318 215-3319 215-3320 215-3375 215-3376 215-3377 215-10074 215-10075 215-10156 215-3249

Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

Description Pipeloader Harness Relay/Fuse Harness Aftertreatment Harness Anchor Harness Carriage Harness Hosetrack Harness Undercarriage Harness Main Controller Harness Pump Harness Valve/Sensor Harness Fan Harness Tower Harness Rear Platform Harness Worklight Pole Harness Cab Internal Harness Cab External Harness Cab Hosetrack Harness Shuttle Sensor Harness

ID0587184

248

ELECTRICAL, PIPELOADER

13

12

TO ANCHOR HARNESS TO WRENCH TO SHUTTLE SENSOR HARNESS

14 15 11 16 TO ENCODER LIFTERS

10

17 TO HYDRAULIC VALVE

9 TO ENGINE SKID

8

TO ENCODER LIFTERS

7

TO HOSETRACK

2

1 18

5 6 3 4 TO UNDERCARRIAGE HARNESS

19

TO SHUTTLE SENSOR HARNESS 01

ID0747739

249

ELECTRICAL, PIPELOADER REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 215-2781 2 PROXIMITY SWITCH 18MM 2 215-2331 2 PROXIMITY SENSOR (M30) 3 105-832 4 FLG LOCKNUT (1/4-NC) 4 105-820 4 FLG LK BOLT (1/4-NC X 3/4") 5 300-10701 1 CONNECTOR BRACKET 6 303-6496 1 BULKHEAD BRACKET 7 105-2132 2 HEAVEY DUTY FIR TREE (.04-.62 THK) 8 105-2627 1 DUAL SWIVEL SADDLE (.63" - 6.00") 9 220-2841 1 CONTROLLER 10 110-031 5 CABLE TIE (1/2") 20" LG 11 215-3290 1 PIPELOADER HARNESS 12 215-3249 2 SHUTTLE SENSOR HARNESS 13 110-126 2 BOLT-ON CLAMP (1/2") 14 105-2134 13 WELD STUD DUEL TIE (1/4"DIA. 19.2" L) 15 215-2330 2 LINEAR ACTUATOR W/POT (100 MM) 16 105-1568 4 FIR TREE CABLE MOUNT 17 105-2133 1 EDGE CLIP SIDE VERTICAL (.12-.24) 18 110-031 6 CABLE TIE (1/2") 20" LG 19 105-2790 4 FLUX LINX CABLE MOUNT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0747739

250

ELECTRICAL, UNDERCARRIAGE

TO PIPELOADER HANRESS

5 TO FUEL SENDER

7

4

8

9

6 10 11

TO DRILL FLUID SPEED TO LUBRICATION PUMP

3 2

TO DRILL FLUID SHUTOFF TO DRILL FLUID INLET

TO PLATFORM

01

TO HYDRAULIC VALVE

1

12

ID0740059

251

ELECTRICAL, UNDERCARRIAGE REF PART NO. NUMBER

QTY

1 222-5335 2 106-237 3 220-2849 4 105-2134 5 215-3296 6 106-093 7 8EP65175 8 215-1791 9 215-00002 10 214-563 11 211-080 12 110-031

1 ANTENNA, 2.4GHz, 1/4 WAVE, RA, SMA 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 1 30PV2 RX 12PWM/AIN-4DO/AIN-2DIN CONTROL 9 WELD STUD DUEL TIE (1/4"DIA. 19.2" L) 1 UNDERCARRIAGE HARNESS 2 SCREW (M6-1.00 X 45MM) 1 SWITCH PROX,INDUCT.SOURCING,NO 1 ROCKER SWITCH (ON)-ON 1 IGNITION SWITCH ASM 1 RED LED (12V DC) 3 MALE TERMINAL ( DEUTSCH DTM) 8 CABLE TIE (1/2") 20" LG

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0740059

252

ELECTRICAL, ENGINE SKID CABLES

11 17

9

TO RELAY/FUSE HARNESS 16

15

18

8

10 TO STARTER GND

19

TO STARTER POST

TO PREHEAT SOLENOID

20 21

22

7

13

14

23

6 TO GRID HEATER TO ALTERNATOR

12

TO POWER RELAY TO STARTER GND

5 TO STARTER

4

24

25

3

26 32

2

33

TO ALTENATOR GND

TO TRI-FUSE

1 29 30

31

TO NEGATIVE TERMINALS

28 27

TO POS TERMINALS 02

ID0748293

253

ELECTRICAL, ENGINE SKID CABLES REF PART NO. NUMBER

QTY

1 105-1568 2 215-3491 3 215-10041 4 215-10040 5 105-1204 6 106-850 7 215-10012 8 106-353 9 105-2134 10 215-3494 11 110-031 12 215-2352 13 215-3493 14 105-680 15 106-385 16 506-021 17 106-161 18 215-1534 19 105-092 20 215-1086 21 106-888 22 220-2271 23 215-1093 24 105-284 25 215-3495 26 215-3490 27 215-0025 28 215-3492 29 105-833 30 105-665 31 215-2360 32 215-10039 33 150-2577

2 FIR TREE CABLE MOUNT 1 BATTERY CABLE (2/0, BLK) 1 ALTERNATOR GROUND CABLE 1 ALTERNATOR POSITIVE CABLE 2 CABLE TIE, WHITE (3/16" W X 15" LONG) 4 LOCKNUT (M5-0.80, NLK) 1 DUAL SWIVEL SADDLE SPACER SMALL 1 FLG NUT (M6-1.00) 5 WELD STUD DUEL TIE (1/4"DIA. 19.2" L) 1 GRID HEATER CABLE 2 CABLE TIE (1/2") 20" LG 1 GROUND STUD MOUNT 1 STARTER FUSE CABLE 2 NUT (M4 - 0.7, W/ LOCK WASHER) 6 FLG LOCKNUT (M6-1.00) 2 NUT (#10-32) 6 FLG SCREW (M6-1.00 X 20MM) 1 PREHEAT SOLENOID 2 NUT (5/16-NC) 1 CONTACTOR 2 SCREW (M4-0.70 X 16MM, CL 8.8) 1 ENGINE STOP TIMER W/ SOFTWARE 1 POWER RELAY 4 WASHER (3/16") 1 STARTER CABLE (2/0, BLK) 1 STARTER CABLE (2/0, RED) 1 MASTER DISCONNECT SWITCH (300A) 1 BATTERY CABLE (2/0, RED) 1 FLG LOCKNUT (1/2-NC) 1 FLG SCREW (M8-1.25 X 55MM) 1 BRAIDED GROUND STRAP (6") 1 BATTERY POSITIVE STARTER CABLE 4 SCREW (M5 - 0.80 X 25MM, CL 8.8)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0748293

254

ELECTRICAL, ENGINE SKID FRONT SECTION

9

TO PUMP HARNESS

FUSE BOX

8

10

TO PIPE LOADER HARNESS

TO NEG BATTERY TERMINAL

11 12

7

18

13

19

14 15

16

17

TO POS BATTERY TERMINAL

1 3

2

4

6

5 TO CAB OP HOSE TRACK HARNESS

04

ID0750340

255

ELECTRICAL, ENGINE SKID FRONT SECTION REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 ROCKER SWITCH (ON)-OFF-(ON) 3 DEUT DUST CAP HDC16-9-E004 1 ON-OFF KEY SWITCH 2 POP RIVET (3/16" X 1/2", ALUM) 1 ACCESSORY SOCKET 8 CABLE TIE (1/2") 20" LG 4 CABLE TIE, WHITE (3/16" W X 15" LONG) 1 RELAY/FUSE HARNESS 5 WELD STUD DUEL TIE (1/4"DIA. 19.2" L) 4 SCREW (M6-1.00 X 20MM,BUT SOC) 1 BK/AMI 100 AMP FUSE 1 200 AMP FUSE 1 BK/AMI 125 AMP FUSE 2 FLG SCREW (M6-1.00 X 20MM) 2 FLG LOCKNUT (M6-1.00) 1 MAIN FUSE HOLDER (3 BK/AMI FUSES) 3 HEAVEY DUTY FIR TREE (.04-.62 THK) 1 RED LED (12V DC) 1 TERM DEUTS 12P 0460-204-12141

215-1725 213-035 214-908 110-560 214-301 110-031 105-1204 215-3291 105-2134 106-640 211-311 215-1111 211-305 106-161 106-385 350-4060 105-2132 214-563 215-3196

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0750340

256

ELECTRCIAL, ENGINE SKID MIDDLE SECTION

4 TO CONTROLLER HARNESS TO AIR AND EXHAUST CONNECTORS 6

7

3 5

8

TO RELAY/FUSE HARNESS

2

TO INNER ROTATION PUMP TO HYD TEMP SENSOR

TO RELAY/FUSE HARNESS TO HYDRAULIC PUMP TO OUTER ROTATION PUMP TO SOLENOID VALVE

1 TO HYD VALVE MANIFOLDS

01

ID0747557

257

ELECTRCIAL, ENGINE SKID MIDDLE SECTION REF PART NO. NUMBER

QTY

1 105-2134 2 106-161 3 215-3292 4 105-1568 5 215-3318 6 106-353 7 105-2132 8 215-3319

18 WELD STUD DUEL TIE (1/4"DIA. 19.2" L) 2 FLG SCREW (M6-1.00 X 20MM) 1 AFTERTREATMENT HARNESS 3 FIR TREE CABLE MOUNT 1 PUMP HARNESS 2 FLG NUT (M6-1.00) 3 HEAVEY DUTY FIR TREE (.04-.62 THK) 1 VALVE/SENSOR HARNESS

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0747557

258

ELECTRCIAL, ENGINE SKID BACK SECTION

TO FAN MOTOR

6

4

5

3

2

1 TO VALVE/SENSOR HARNESS TO PUMP HARNESS

02

ID0747577

259

ELECTRCIAL, ENGINE SKID BACK SECTION REF PART NO. NUMBER

QTY

1 215-3320 2 211-078 3 215-3317 4 105-2132 5 220-2841 6 105-2134

1 FAN HARNESS 1 CONNECTOR CAP (TURCK RS-CC) 1 CONTROLLER HARNESS 3 HEAVEY DUTY FIR TREE (.04-.62 THK) 1 CONTROLLER 7 WELD STUD DUEL TIE (1/4"DIA. 19.2" L)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0747577

260

ELECTRICAL, TOWER HARNESS & COMPONENTS 14

13

15 16 17

12

9

11 10

18

8

7

6

19

5 4 3 2

1

TO PIPELOADER HARNESS

01

ID0753630

261

ELECTRICAL, TOWER HARNESS & COMPONENTS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

4 FLG LOCKNUT (M8-1.25) 1 BACKUP ALARM 4 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 1 AUDIO ALARM 2 POP RIVET (3/16" X 1/2", ALUM) 1 ACCESSORY SOCKET 1 WORKLIGHT, 900 LUMEN LED 1 ROCKER SWITCH ON-ON W/LED 1 RESTRICTED THRUST/ROTATION MODE 2 TERM DEUTS 16P 0460-202-16141 1 LOCK,DUETSCH CONNECTOR 1 DEUT 2P DT04-2P RCPT 1 LED STROBE ASSY, AMBER 1 LED STROBE ASSY, GREEN 6 SCREW (M3-0.5 X 20MM, BUT SOC) 1 LED STROBE ASSY, WHITE 6 LOCKNUT (M3 X .5) 3 CONNECTOR MOUNT 1 TOWER HARNESS

106-386 215-2329 106-162 306-603 110-560 214-301 215-2963 215-2620 270-6344 214-133 215-1770 215-1769 215-3387 215-3388 105-2856 215-3389 107-473 215-1678 215-3375

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0753630

262

ELECTRICAL, HOSETRACK

2

TO PIPE LOADER HARNESS

1

TO CARRIAGE

01

ID0747774

263

ELECTRICAL, HOSETRACK REF PART NO. NUMBER

QTY

1 215-3295 2 105-2134

1 HOSETRACK HARNESS 3 WELD STUD DUEL TIE (1/4"DIA. 19.2" L)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0747774

264

ELECTRICAL, CARRIAGE

16 2

4 3

15 1 17

7

12

A

18

5

14 13

9

19

8

10

20

11

6 8

01

ID0745176

265

ELECTRICAL, CARRIAGE REF PART NO. NUMBER

QTY

1 155-724 2 107-540 3 303-2587 4 301-7065 5 215-10011 6 192-006 7 215-2808 8 106-385 9 106-270 10 220-2867 11 105-1056 12 215-10084 13 215-2315 14 155-163 15 215-3388 16 215-3389 17 215-3387 18 215-1004 19 215-2963 20 215-10046

1 O-RING (217 D70) 2 SCREW (M10-1.50 X 12MM) 1 SPACER 1 COVER PLATE 1 ENCODER, J1939, ABSOLUTE 1 HIGH FREQUENCY HORN 1 PE30 ROTARY ENCODER W/ RESONATOR 3 FLG LOCKNUT (M6-1.00) 1 SCREW (M6-1.00 X 20MM, CL 8.8) 1 30-PIN 12DOUT/AIN-2DIN-4AOUT CONTROLLER 2 SCREW (M6-1.00 X 40MM, CL 8.8) 1 TEMPERATURE SENSOR 1 TEMPERATURE SENSOR 1 REDUCER (08S-06SF) 1 LED STROBE ASSY, GREEN 1 LED STROBE ASSY, WHITE 1 LED STROBE ASSY, AMBER 1 SPEED PICKUP 1 WORKLIGHT, 900 LUMEN LED 1 ENCODER JUMPER

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USED ON AT UNITS ONLY

NOT SHOWN:

FOOTNOTES:

1. FOR JT UNITS MOVE 215-10084 TO POSITION "A".

NOTE:

01

ID0745176

266

ELECTRICAL, CARRIAGE HARNESS & COMPONENTS

TO LIGHTS TO TEMP SENSOR

7

TO THRUST MAINIFOLD

6

TO THRUST BRAKE SOLENOID 5

TO HORN

8 2

10

3 4

1 9 TO HOSETRACK TO WORKLIGHT

HOLDS HOSETRACK HARNESS TO COOLING FAN TO ENCODER

01

ID0747775

267

ELECTRICAL, CARRIAGE HARNESS & COMPONENTS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

QTY

DESCRIPTION

REMARKS

106-161 4 FLG SCREW (M6-1.00 X 20MM) 214-133 2 TERM DEUTS 16P 0460-202-16141 215-1770 1 LOCK,DUETSCH CONNECTOR 215-1769 1 DEUT 2P DT04-2P RCPT 215-2963 1 WORKLIGHT, 900 LUMEN LED 105-2132 14 HEAVEY DUTY FIR TREE (.04-.62 THK) 220-2867 1 30-PIN 12DOUT/AIN-2DIN-4AOUT CONTROLLER 106-385 4 FLG LOCKNUT (M6-1.00) 215-3294 1 CARRIAGE HARNESS 105-2134 4 WELD STUD DUEL TIE (1/4"DIA. 19.2" L)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0747775

268

8

ELECTRICAL, ANCHORS

7 6

9 TO HYDRAULIC VALVE

5 10

4 11 3

1

2

12

TO PIPELOADER HARNESS

13 01

ID0748045

269

ELECTRICAL, ANCHORS REF PART NO. NUMBER

QTY

1 105-2131 2 106-385 3 220-2867 4 105-688 5 105-1568 6 215-3387 7 105-10230 8 215-3388 9 215-3389 10 107-473 11 215-3293 12 215-10012 13 105-1204

1 EDGE CLIP TOP PARALLEL (.12-.24) 2 FLG LOCKNUT (M6-1.00) 1 30-PIN 12DOUT/AIN-2DIN-4AOUT CONTROLLER 2 SCREW (M6-1.00 X 35MM) 2 FIR TREE CABLE MOUNT 1 LED STROBE ASSY, AMBER 6 SCREW (M3-0.5 X 25MM, BUT SOC) 1 LED STROBE ASSY, GREEN 1 LED STROBE ASSY, WHITE 6 LOCKNUT (M3 X .5) 1 ANCHORS HARNESS 4 DUAL SWIVEL SADDLE SPACER SMALL 8 CABLE TIE, WHITE (3/16" W X 15" LONG)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0748045

270

ELECTRICAL, CAB HOSETRACK 8

9

7 6

10

5

TO RELAY FUSE HARNESS TO CAB EXTERNAL HARNESS 14

4

11

15 TO CAB GND

12 16 17

3

13

TO GND

1

2

18

02

ID0739985

271

ELECTRICAL, CAB HOSETRACK REF PART NO. NUMBER

QTY

1 215-3381 2 106-266 3 106-999 4 302-8506 5 106-385 6 215-10078 7 215-10077 8 215-2096 9 105-1221 10 215-3090 11 220-2561 12 106-848 13 215-799 14 106-083 15 105-091 16 215-2841 17 215-10156 18 222-7252

1 VOLTAGE LIMITER 33' CABLE 1 FLG NUT (M10-1.50) 1 FLG LK SCREW (M10-1.50 X 20MM, CL8.8) 1 ESID BRACKET 4 FLG LOCKNUT (M6-1.00) 2 USB CABLE CONNECTION 2 IFM DISPLAY HARNESS W/O M12 1 PUSH-PULL SWITCH (DPST) 4 FLG SCREW (M5-.80 X 16MM, THD FRM) 1 12V SOCKET & USB 1 ESID 2 Module w/ CAN 4 FLG SCREW (M6-1.00 X 25MM, CL 8.8) 1 VOLTAGE STAKE 1 SCREW (M8-1.25 X 20MM, CL 8.8) 1 LOCK WASHER (5/16") 1 GROUND STRAP, 60"X1GA 1 CAB HOSETRACK HARNESS 1 VOLTAGE LIMTER

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0739985

272

ELECTRCIAL, CURRENT COIL CABLE

TO CURRENT COIL

1

TO ESID

01

ID0740000

273

ELECTRCIAL, CURRENT COIL CABLE REF PART NO. NUMBER

QTY

1

1 CURRENT COIL CABLE (11.4M)

215-2773

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0740000

274

ELECTRCIAL, CAB KIT

8

7

6

5 4

3

TO FMS

2 TO DISPLAYS

10 9

1 TO CAB HVAC

11

TO CAB WORKLIGHTS TO CONTROLLER

TO ESID

TO CAB OP HOSE TRACK HARNESS

01

ID0748732

275

ELECTRCIAL, CAB KIT REF PART NO. NUMBER

QTY

1 215-10074 2 215-1789 3 215-1791 4 215-3276 5 215-1781 6 106-888 7 106-013 8 105-680 9 215-1781 10 105-649 11 215-10075

1 CAB/OP INTERNAL HARNESS 3 ROCKER SWITCH (TC) ON-ON 1 ROCKER SWITCH (ON)-ON 1 RIG RF CABLE, 5640 MM 1 14" GROUND STRAP 4 SCREW (M4-0.70 X 16MM, CL 8.8) 4 WASHER (3/16") 4 NUT (M4 - 0.7, W/ LOCK WASHER) 1 14" GROUND STRAP 4 BOLT (#10-32 X .75", BUT) 1 CAB EXTERNAL HARNESS

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0748732

276

ELECTRICAL, PLATFORM WORKLIGHT

6

7

8

5

9

4

3

10

2

11 12 01

1 TO UNDERCARRIAGE HARNESS ID0747975

277

ELECTRICAL, PLATFORM WORKLIGHT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

2 WELD STUD DUEL TIE (1/4"DIA. 19.2" L) 1 REAR PLATFORM HARNESS 9 CABLE TIE, WHITE (3/16" W X 15" LONG) 3 WORKLIGHT, 900 LUMEN LED 1 WORKLIGHT POLE HARNESS 3 LOCK,DUETSCH CONNECTOR 6 TERM DEUTS 16P 0460-202-16141 3 DEUT 2P DT04-2P RCPT 1 ROCKER SWITCH ON-ON W/LED 2 EDGE CLIP TOP PARALLEL (.12-.24) 1 DUAL SWIVEL SADDLE (.63" - 6.00") 2 CABLE TIE (1/2") 20" LG

105-2134 215-3376 105-1204 215-2963 215-3377 215-1770 214-133 215-1769 215-2620 105-2131 105-2627 110-031

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0747975

278

LIGHT MOUNT

7

1 8

6

9 4

3 2 5

10

01

ID0707061

279

LIGHT MOUNT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 LIGHT PLATE 3 MAGNET (25 MM) 3 SCREW (M5-0.8 X 20MM, CSK PLPS) 3 LOCKNUT (M5-0.80) 3 WASHER (5/16") 1 GRIP (.13" X 1.25",BLK) 1 ROCKER SWITCH (TC) ON-ON 1 LED FLOOD, 700lm 1 CABLE HOLDER 1 FIR TREE CABLE MOUNT

303-3760 108-182 105-1991 106-850 105-117 362-3056 215-1789 215-3233 303-4354 105-1568

DESCRIPTION

REMARKS

NOT SHOWN:

215-3328

1 WORKLIGHT HARNESS

FOOTNOTES:

NOTE:

01

ID0707061

280

STROBE LIGHT MOUNT

9 2 4

7

8

3

1

6

5

01

ID0744281

281

STROBE LIGHT MOUNT REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 LIGHT MOUNT 2 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG LOCKNUT (M8-1.25) 6 SCREW (M3-0.5 X 20MM, BUT SOC) 6 LOCKNUT (M3 X .5) 3 CONNECTOR MOUNT 1 LED STROBE ASSY, GREEN 1 LED STROBE ASSY, WHITE 1 LED STROBE ASSY, AMBER

303-4025 106-381 106-386 105-2856 107-473 215-1678 215-3388 215-3389 215-3387

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0744281

282

NOTES:

ID0134963

283

ANCHOR SYSTEM

284

BEAM ANCHOR SYSTEM

8

6

5

7 2

3

1

4 01

ID0752741

285

BEAM ANCHOR SYSTEM REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8

1 ANCHOR PLATE 2 ANCHOR LOCK BAR 4 CLIP, PIN 4 PIN & HANDLE (1.0 DIA X 5.5) 1 ANCHOR STOP BAR 2 SNAPPER PIN (5/16" X 2-1/2") 2 BUSHING, STAKES 9014 2 STAKE WELDMENT, 9014

303-2820 302-3441 110-128 183-070 302-3072 110-032 90GB2030 90GB2031

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0752741

286

SLIDE ANCHOR SYSTEM 13

27 24

13 12

18

10

33 11 22

12

21 14

23 26

17

7 16 30

12

19

15

31 32

6 5

3

20

2

9

4

8

29 25

02

28

1

ID0752568

287

SLIDE ANCHOR SYSTEM REF PART NO. NUMBER

QTY

1 302-2644 2 302-3441 3 302-3072 4 300-4120 5 110-032 6 302-2640 7 160-1276 8 183-070 9 110-128 10 302-2643 11 106-507 12 105-833 13 105-830 14 106-397 15 105-337 16 106-192 17 302-2642 18 302-3605 19 302-3606 20 107-598 21 106-442 22 106-204 23 157-099 24 105-1454 25 106-386 26 105-1639 27 106-162 28 106-380 29 302-2561 30 302-3073 31 105-820 32 105-832 33 150-6049

1 JT100 ANCHOR BASE 2 ANCHOR LOCK BAR 1 ANCHOR STOP BAR 5 PLUG (64N) 2 SNAPPER PIN (5/16" X 2-1/2") 2 ANCHOR MOTOR SLIDE 2 GEARBOX 4 PIN & HANDLE (1.0 DIA X 5.5) 4 CLIP, PIN 1 VALVE HOLDER 4 FLG BOLT (1/2-NC X 4-1/2") 14 FLG LOCKNUT (1/2-NC) 18 FLG LK BOLT (1/2-NC X 1-1/4") 4 WASHER (M12, HARDENED) 28 FLANGE BOLT (5/8-NC X 2") 26 FLANGE NUT (5/8-NC) 4 ANCHOR SUPPORT 2 UPRIGHT SPACER 2 BRACKET 8 SCREW (M16 X 60MM 10.9) 8 FLG LK NUT (M16-2.0, CL 10, PRV TQ) 8 BOLT (1/2 - NC X 1.50", SOC) 2 O-RING (042 D70) 4 CLAMP, BOLT-ON ("P") 1 1/4" 16 FLG LOCKNUT (M8-1.25) 2 FLG BOLT (M8 - 1.25 X 25MM) 6 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 8 FLG LK SCREW (M8-1.25 X 16MM) 1 MUD PAN 2 MUD PLATE 8 FLG LK BOLT (1/4-NC X 3/4") 8 FLG LOCKNUT (1/4-NC) 2 HYDRAULIC MOTOR

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT; TORQUE TO 100 FT-LBS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-6048: * 500-510 SEAL REPAIR KIT

NOTE:

02

ID0752568

288

SLIDE ANCHOR OPTIONS ROCK ANCHOR

DIRT ANCHOR

7

1

4 5

10

4 5

2 9

3

6

3

2 8 01

ID0755223

289

SLIDE ANCHOR OPTIONS REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

QTY

DESCRIPTION

REMARKS

301-7570 1 ANCHOR SHAFT 106-584 2 SCREW (M12-1.75 X 100MM) 106-685 2 LOCKNUT (M12-1.75, CL 10, PRV TQ) 105-1274 10 CAM WASHER (M12, 25.4MM O.D.) 105-2586 10 FLG LOCKNUT (1/2-NF, GR F) 329-506 1 CENTERING CAP 303-2766 1 HD ROCK ANCHOR SHAFT (1/2" STUD) 302-4848 1 ANCHOR AUGER (10") 300-4040 1 ROCK BIT ASSEMBLY 300-3693 1 CENTERING CAP

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0755223

290

SLIDE ANCHOR VALVE

10 12

8

9

11

22

2

26

13 6 7

17

5

23

19 14

3 24

20

15 1

16

21 25 18

01

4

ID0752567

291

SLIDE ANCHOR VALVE REF PART NO. NUMBER

QTY

1 302-2643 2 106-162 3 105-1454 4 106-386 5 150-7063 6 154-301 7 154-298 8 154-233 9 154-261 10 154-278 11 149-152 12 155-179 13 154-383 14 159-350 15 159-351 16 150-1867 17 154-308 18 154-220 19 115-935 20 117-1074 21 117-209 22 117-608 23 150-4248 24 515-670 25 150-4445 26 154-962

1 VALVE HOLDER 6 FLG SCREW (M8-1.25 X 20MM, CL 8.8) 2 CLAMP, BOLT-ON ("P") 1 1/4" 6 FLG LOCKNUT (M8-1.25) 1 HYDRAULIC SECTIONAL VALVE 1 CONNECTOR (10S-10O) 1 CONNECTOR (10S-10O90) 4 CONNECTOR (08S-08O) 4 CONNECTOR (04O-08S) 3 CONNECTOR (04S-04O) 1 REDUCER (10S-04SF) 1 PLUG (10S, SOC) 1 PLUG (04S) 1 QDC ADAPTER (08-12SF) 1 QDC BODY (08-12SF) 1 QDC BODY (06-06SF) 2 CONNECTOR (10O-12S) 1 CONNECTOR (04O-06S) 1 ABRASION SLEEVE (1.75" X 70"") 1 ABRASION SLEEVE (1.75" X 78"") 1 ABRASION SLEEVE (1.00" X 90") 1 ABRASION SLEEVE (1.00" X 15") 1 HOSE (10OFX-74"-3000) 1 HOSE (10OFX90S-85"-3000) 1 HOSE (04OFX90S-92"-3000) 1 HOSE (04OFX90S-17"-3000)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-7063: * 500-3051 O-RING SEAL KIT * 500-3053 PROPORTIONAL ELECTROVALVE 12V * 500-10026 WORK PORT RELIEF VALVE

NOTE:

01

ID0752567

292

SLIDE ANCHOR MOTOR

13 5

8 12

4 11

9

10

3 11 13 10 12 7

1

6

12

13

10

HOSE DETAIL 02

11 2 ID0752586

293

SLIDE ANCHOR MOTOR REF PART NO. NUMBER

QTY

1 160-1276 2 107-598 3 106-442 4 106-204 5 154-279 6 150-7063 7 154-233 8 117-996 9 150-6049 10 154-971 11 154-971 12 154-971 13 154-971

2 GEARBOX 8 SCREW (M16 X 60MM 10.9) 8 FLG LK NUT (M16-2.0, CL 10, PRV TQ) 8 BOLT (1/2 - NC X 1.50", SOC) 4 CONNECTOR (08O-10S) 1 HYDRAULIC SECTIONAL VALVE 4 CONNECTOR (08S-08O) 4 ABRASION SLEEVE (1.00" X 78") 2 HYDRAULIC MOTOR 1 HOSE (08OFX90S-78"-3000) 1 HOSE (08OFX90S-78"-3000) 1 HOSE (08OFX90S-78"-3000) 1 HOSE (08OFX90S-78"-3000)

DESCRIPTION

REMARKS

USE LOCTITE242 OR EQUIVALENT; TORQUE TO 100 FT-LBS SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-7063: * 500-3051 O-RING SEAL KIT * 500-3053 PROPORTIONAL ELECTROVALVE 12V * 500-10026 WORK PORT RELIEF VALVE 2. SERVICE PARTS FOR 150-6049: * 500-510 SEAL REPAIR KIT NOTE:

02

ID0752586

294

SLIDE ANCHOR CYLINDER 19 17 14 17

18

20

18 13

12

1 19

20

22

10

7 21

8 9 11

23 15

23 19

20 15

3

17

18

HOSE DETAIL 02

6 16

4 2

5 ID0752551

295

SLIDE ANCHOR CYLINDER REF PART NO. NUMBER

QTY

1 302-2640 2 181-982 3 125-771 4 179-023 5 106-469 6 154-252 7 154-275 8 154-474 9 105-1454 10 106-386 11 105-1639 12 150-7063 13 154-261 14 117-400 15 117-684 16 150-1083 17 515-054 18 515-054 19 515-054 20 515-054 21 515-509 22 515-509 23 515-509

2 ANCHOR MOTOR SLIDE 4 TAPERED INSERT (1.25") 4 COMPOSITION BUSHING (1.25") 4 TAPERED PIN (31.7MM X 128MM) 4 FLG SCREW (M12-1.75 X 30MM) 2 CONNECTOR (04S-04O90) 4 BK CONNECTOR (04O-04OBK) 2 CONNECTOR (04S-04O90, XL) 2 CLAMP, BOLT-ON ("P") 1 1/4" 2 FLG LOCKNUT (M8-1.25) 2 FLG BOLT (M8 - 1.25 X 25MM) 1 HYDRAULIC SECTIONAL VALVE 4 CONNECTOR (04O-08S) 4 ABRASION SLEEVE (1.00" X 72"") 4 ABRASION SLEEVE (1.00" X 26") 2 CYL (2.0 X 1.25 X 40.25) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-74"-3000) 1 HOSE (04OFX-28"-3000) 1 HOSE (04OFX-28"-3000) 2 HOSE (04OFX-28"-3000)

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. SERVICE PARTS FOR 150-7063: * 500-3051 O-RING SEAL KIT * 500-3053 PROPORTIONAL ELECTROVALVE 12V * 500-10026 WORK PORT RELIEF VALVE

NOTE:

02

ID0752551

296

LUBRICATOR ASSEMBLY 31 27 32 29

28

14

33

24

15 22 16

20 23

18 8

17

19

9

1

2

21 11

13

4

5 3

25 10 7

12 30

26 01

6 ID0749496

297

LUBRICATOR ASSEMBLY REF PART NO. NUMBER

QTY

150-5129 1 300-11229 2 300-11232 3 300-11235 4 154-229 5 154-425 6 150-2598 7 150-2600 8 107-519 9 106-161 10 106-385 11 106-383 12 370-292 13 256-1006 14 300-5628 15 106-378 16 303-3390 17 303-3388 18 362-1376 19 110-354 20 110-348 21 105-640 22 501-348 23 105-1856 24 106-795 25 105-1912 26 105-894 27 154-221 28 154-344 29 154-326 30 150-2599 31 350-3605 32 154-756 33 150-1573

2 LUBRICATOR NOZZLE ASSEMBLY 1 BRACKET MOUNT 1 NOZZLE BRACKET 1 FORMED PLATE 1 BK CONNECTOR (06O-06O90BK) 1 BK CONNECTOR (060-06O45BK) 2 LUBRICATER NOZZLE 2 ADAPTER 2 SCREW (M8-1.25 X 12MM) 2 FLG SCREW (M6-1.00 X 20MM) 2 FLG LOCKNUT (M6-1.00) 2 FLG LK SCREW (M10-1.50 X 30MM) 1 GREASE BUCKET CONTAINER 1 TOOL JOINT LUBE, 5 GAL, ENVTL FRIENDLY 1 COVER 4 FLG LK SCREW (M6-1.00 X 12MM) 1 TOOL JOINT LUBE FOLLOWER GUIDE 1 BOTTOM PLATE 1 FOLLOWER GASKET 1 CLEVIS PIN (5/16" X 1.375") 5 POP RIVET (3/16" X .664") 1 SPLIT RING (1.100 X .932 X .084, ZCL) 1 O-RING (126-D70) 3 BALL - NOSE SPRING PLUNGER (1/4" - 20) 3 WING SCREW (M8-1.25 X 20MM) 4 FLG SCREW (M10-1.50 X 25MM, CL 10.9) 4 LOCKNUT(M10-1.50, CL 10, PRV TRQ) 1 CONNECTOR (06S-06O) 2 UN RUN TEE (06OFX-06O-06O) 1 CAP (06OF) 2 427 SWITCH TIP ORIFICE 1 GREASE PUMP PARTS 1 HOSE (06OFX-38"-3000) 1 HOSE (06OFX90S-43"-3000)

DESCRIPTION

REMARKS

INCLUDES REF NO'S: 6, 7, 30

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR HEATED HOSE OPTION USE 190-1861 HOSE KIT.

NOTE:

01

ID0749496

298

LUBRICATOR PUMP

12

2 7 8

1

11

4 10

13

3 5

20 19

6

18

21

14 15 16 17 9

01

ID0750361

299

LUBRICATOR PUMP REF PART NO. NUMBER

QTY

1 350-687 2 350-682 3 303-3382 4 350-686 5 350-421 6 157-049 7 107-492 8 106-078 9 300-5647 10 350-671 11 125-424 12 117-228 13 155-702 14 301-0196 15 125-125 16 350-691 17 350-692 18 155-748 19 117-227 20 105-525 21 178-467

1 PUMP BODY 1 BARREL 1 PUMP BARREL 1 CYLINDER CAP 1 ADJUSTING SPOOL 2 O-RING (113 D70) 1 SCREW (M8-1.25 X 35MM CL 8.8 CZ) 1 NUT (M8-1.25, CL 8) 1 PLUNGER 1 ROD GUIDE 2 BRONZE BUSHING (.750") 1 COMPRESSION SPRING 2 O-RING (920 D90) 1 RETAINER CLIP 1 DETENT BALL (.750") 1 VALVE SEAT 1 INLET TUBE 1 O-RING (916 D90) 2 SEAL (POLY PAK) 1 ROLL PIN (3/16" X 1-1/4") 1 ROD CAP

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INSTALL WITH SMALLER BEVEL TOWARD INSIDE OF PUMP.

NOTE:

01

ID0750361

300

NOTES:

ID0134963

301

FLUID SYSTEMS

302

FLUID PUMP MOUNTING

4

2

3 16

1

17

7 8

18

5

15

6

11

13 12 9 14 10

4

01

ID0744028

303

FLUID PUMP MOUNTING REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

REMARKS

303-2925 1 RISER WELDMENT 150-6470 1 FLUID PUMP 106-470 7 FLG SCREW (M16-2.0 X 40MM) 106-355 12 NUT, FLG (M16-2.00, CL10, ZC) 106-074 1 SCREW (M16-2.00 X 60MM) 303-3762 1 LATCH BRACKET 106-392 5 WASHER (M16) 105-1479 4 M16-2.0 X 65MM 12.9 HEX CAP SCREW, 303-3763 1 LATCH BRACKET 110-368 1 SNAPPER PIN (3/8" X 1-1/2") 121-059 2 SIGHT GLASS (-24) 105-282 1 BOLT (1/2 - NC X 1.25", SOC) 105-065 1 LOCKNUT (1/2-NC, GR B, PRV TQ) 303-2891 1 CATCH TRAY 105-1852 4 CLIP QUARTER TURN .39 DIA 303-2890 1 LID 105-1851 4 BOLT QUARTER TURN .39 DIA 105-1853 4 RETAINER WASHER .39" DIA

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0744028

304

FLUID PUMP (SUCTION/ DISCHARGE)

22

3

24 21

4

18

16 9

19 1 2

6

17 25 5

8 20

12 11 10

16 7 8

14 13 15 23 I ARR" C OSESE "E H TO HO

01

ER

ID0744605

305

FLUID PUMP (SUCTION/ DISCHARGE) REF PART NO. NUMBER

QTY

1 155-263 2 159-490 3 153-839 4 153-953 5 8HV21532 6 150-6896 7 153-346 8 156-938 9 303-0353 10 105-2913 11 307-532 12 107-443 13 303-0361 14 106-632 15 106-706 16 515-680 17 150-6725 18 150-10073 19 153-954 20 514-386 21 153-914 22 150-6899 23 150-7057 24 215-10032 25 114-008

1 FHC ADAPTER (56-48N) 1 Y-STRAINER (48NF) 2 CONNECTOR (32J-32N) 2 CLOSE NIPPLE (64N) 2 VALVE, BALL, 2 NPT, 1500 PSI 1 CONNECTOR (32J-32NF) 2 COLLAR (32NF) SCH 80 2 PLUG (32N) 1 FLUID PIPE 1 CLAMP (2.375") PAIR 1 COVER PLATE 2 LK SCREW (7/16-NC X 4.0", GD 8) 1 HOSE MOUNT 2 FLG LK SCR (M12-1.75X35MM,SER) 2 FLG LK NUT (M12-1.75, CL 10, PRV TQ) 2 NIPPLE (32N-2") 1 HEX REDUCER (-32 X -64) 1 SPECIAL TEE (-64NF -04NF) 1 REDUCER 4 1/2 FHCM-3 1/2 FHCF 1 FHC BODY (3 1/2" FHC X 3" NPT) 1 FHC BODY(4-1/2" FHCF X 4"NPTF) 1 HOSE (32JFX-38"-1300) 1 HOSE (32JFX-118"-1300) 1 LOW PRESSURE SWITCH (20 PSI) 1 PLUG (32N, SQ, GALV)

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0744605

306

LUBRICATION & PRESSURE GAUGE 20 11 19 13

12 31

14

22

15

25

16

33

23 26 34 27 32

29

21 6

24

7

28

10

5

4

3 8

17

1

2

9

30 18

01

ID0745105

307

LUBRICATION & PRESSURE GAUGE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 115-207 2 NIPPLE (20N-2") 2 178-407 1 REDUCER (48N-20NF) 3 115-264 1 PIPE TEE (20NPT-F) 4 115-236 1 REDUCER (20N-16NF) 5 115-276 1 REDUCER (16N-08NF) 6 115-252 1 REDUCER (64N-48NF) 7 115-299 1 NIPPLE (48N-3") 8 156-940 1 SO COUPLER (20N-20H) 9 149-786 1 SHUT-OFF (20NF) 10 154-420 1 CONNECTOR ( 08N-06090 ) 11 258-048 1 Gauge 12 514-181 1 CONNECTOR (04N-06O) 13 115-130 1 TEE (04NF-04NF-04NF) 14 115-129 2 ALL THREAD (04N) SCH 80 15 514-418 1 ELBOW (04NF-04NF45) 16 120-090 1 SHUT-OFF VALVE 17 154-487 1 ELBOW (48NF-48NF90) 18 111-011 2 WORM CLAMP (1" TO 1-3/4") 19 106-388 2 WASHER (M6) 20 303-5036 1 GAUGE SPACER 21 303-7852 1 BRACKET 22 150-7364 1 LUBRICATION PUMP 23 106-632 3 FLG LK SCR (M12-1.75X35MM,SER) 24 106-706 3 FLG LK NUT (M12-1.75, CL 10, PRV TQ) 25 106-163 2 FLG SCREW (M8-1.25 X 30MM) 26 106-386 2 FLG LOCKNUT (M8-1.25) 27 150-10070 3 CONNECTOR (04O-06FMET) 28 154-255 3 UNION (04O-04OFX90) 29 154-365 3 CONNECTOR (02N-04O) 30 116-587 50 BULK HOSE (1-1/4", SOLD PER FT) 31 150-6558 1 HOSE (06OFX-76"-3000) 32 515-447 1 HOSE (04OFX90S-48"-3000) 33 154-706 1 HOSE (04OFX90S-40"-3000) 34 154-706 1 HOSE (04OFX90S-40"-3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0745105

308

FLUID PUMP SYSTEM VALVES P ETU N S ULICS O A B" M " YDR FRO LVE H VA

30

41 29 44 43

18 22

42

1 7

16 28

21

19 2 25 14 34 39

11 46 35 40

33

15

32 31

45 23 10 38

24

4

3

27

26

12

9

8

20

5

6 17 36 13

02

ROTATED 35v

37

ID0744596

309

FLUID PUMP SYSTEM VALVES REF PART NO. NUMBER

QTY

DESCRIPTION

1 8HV21532 2 VALVE, BALL, 2 NPT, 1500 PSI 2 303-0358 2 VALVE PLATE 3 303-0354 2 ROD EYE 4 105-071 10 WASHER (1/2") 5 105-065 4 LOCKNUT (1/2-NC, GR B, PRV TQ) 6 105-1937 2 BOLT (1/2-NC X 2-1/2", GR 8) 7 105-714 4 SET SCREW (3/8-NC X 1", SQ) 8 106-334 4 SCREW (M12-1.75 X 50MM, CL 8.8) 9 107-669 4 JAM NUT (M12-1.75) 10 106-685 4 LOCKNUT (M12-1.75, CL 10, PRV TQ) 11 154-226 9 CONNECTOR (04O-06S90) 12 154-220 3 CONNECTOR (04O-06S) 13 106-073 8 TAP BOLT (3/4-NC X 6") 14 106-562 2 JAM NUT (5/8-NF) 15 303-0353 1 FLUID PIPE 16 303-0355 1 VALVE MOUNT 17 303-0356 1 CYLINDER MOUNT 18 106-632 3 FLG LK SCR (M12-1.75X35MM,SER) 19 106-706 3 FLG LK NUT (M12-1.75, CL 10, PRV TQ) 20 150-4221 2 HYD VALVE, 2P, 4W 21 107-025 6 SCREW (M6-1.00 X 50MM) 22 106-385 6 FLG LOCKNUT (M6-1.00) 23 159-963 1 RUN TEE (06S-04O-040) 24 303-5546 2 TAB 25 105-1904 4 FLG SCREW (M10-1.50 X 30MM, CL 10.9) 26 106-266 4 FLG NUT (M10-1.50) 27 105-067 2 BOLT (1/2-NC X 2-3/4", GR 5) 28 150-4449 1 BRANCH TEE (06S-04O-04O) 29 154-265 2 UNION RUN TEE (04OFX-04O-04O) 30 150-7109 1 CONNECTOR (04O-06S45)SP 31 154-266 1 UNION RUN TEE (08OFX-08O-08O) 32 154-248 1 REDUCER STEM (04O) 33 154-272 1 REDUCER NUT (08OF) 34 150-6781 2 CYLINDER (2.0 x1.0 x4.0) 35 150-7181 1 HOSE (04OFX-12"-3000-AR) 36 515-598 1 HOSE (04OFX90S-12"-3000) 37 515-598 1 HOSE (04OFX90S-12"-3000) 38 150-7182 1 HOSE (04OFX-24"-3000-AR) 39 150-7182 1 HOSE (04OFX-24"-3000-AR) 40 150-5968 1 HOSE (04OFX90S-17.5"-3000) 41 159-450 1 HYD CONTROL VALVE 42 159-156 1 QDC ADAPTER (02-040F) 43 150-10312 1 HOSE (04OFX-13"-3000-AR) 44 150-10311 1 HOSE (04OFX-22.5"-3000-AR) 45 150-4566 1 HOSE (04OFX-25"-4000-AR) 46 154-726 1 HOSE (04OFX90S-15"-3000)

REMARKS

USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0744596

310

FLUID SYSTEM, CARRIAGE

1

10

2

F

R RIE R A E C"E" S O M H SE RO HO

10

8 6

7

4 9

3

5 11

02

ID0744282

311

FLUID SYSTEM, CARRIAGE REF PART NO. NUMBER

QTY

1 303-3656 2 153-207 3 114-024 4 153-839 5 303-6341 6 303-5040 7 106-806 8 106-632 9 106-706 10 150-7056 11 8SW10017

1 1 1 1 1 1 2 3 3 1 1

DESCRIPTION

HOSE TRACK MOUNT BK CONNECTOR (32J45) REDUCER (40N-32NF) CONNECTOR (32J-32N) TORQUE BRACKET TORQUE ARM FLG LK SCREW (M12-1.75 X 25MM) FLG LK SCR (M12-1.75X35MM,SER) FLG LK NUT (M12-1.75, CL 10, PRV TQ) HOSE (32JFX90S-72"-1000) SWIVEL,MUD,FLANGE,2.25BORE

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. USE NICKEL THREAD SEALING TAPE (117-555) AND THREAD COMPOUND (500-1948) OVER THE NICKEL TAPE ON MALE THREADS. 2. FOR JT UNITS USE 150-10118 (HOSE (32JFX90S-60"-1300)).

3. USE 8SW10007-40R FOR REBUILD KIT.

NOTE:

02

ID0744282

312

FLUID PUMP (KERR T50DW)

10 11

TORQUE TIGHT TO BOTTOM

12 13 9

14 15

TORQUE TO 20ft_lb

16 1

TORQUE TO 50ft_lb 2 3 4

8 7 PACKING ARRANGEMENT SEE DETAIL SHEET

6 12 5 18 17

TORQUE TIGHT TO BOTTOM

13

TORQUE TO 160ft_lb

14 15 16

02

ID0754381

313

FLUID PUMP (KERR T50DW) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

150-6470 500-10151 500-10188 500-10190 500-10189 500-10147 500-10145 500-10144 500-10152 500-10153 500-10186 500-10184 500-10185 500-10182 500-10181 500-10211 500-10180 500-10187 500-10183

QTY

DESCRIPTION

REMARKS

INCLUDES ITEMS 1 THRU 18

3 3 3 3 3 3 3 3 3 6 3 6 6 6 6 6 3 3

FLUID PUMP PONY ROD CLAMP SEAL OIL PONY ROD GASKET PONY ROD GLAND PONY ROD JAM NUT 3 3/4" PLUNGER 3 3/4" STUFFING BOX NUT STUFFING BOX 4 1/4" STUFFING BOX O-RING WING GUIDED VAVLE EZ RETAINER NUT DISCHARGE PLUG SEAL DISCH COVER SPRING VALVE TAPERED VAVLE W/ INSERT URETHANE VALVE INSERT SEAT W/ O-RING SUCTION VALVE STOP SUCTION PLUG

INCLUDES 1X OF EACH 500-10180; 500-10181; 500-10182; 500-10211

NOT SHOWN:

190-10077 SERVICE TOOLS KIT 190-10091 STUFFING BOX KIT 190-10092 VALVE KIT

SEE FOOTNOTE 2 SEE FOOTNOTE 3 SEE FOOTNOTE 4

FOOTNOTES:

1. FOLLOW TORQUE SPECS AS FOLLOWS ON PARTS PAGE 2. 190-10077 INCLUDES: CAP BAR (260-10013); SLIDE HAMMER (260-10014); PULLER HEAD (260-10015); WRENCH PONY ROD (260-10016) STUFFING BOX WRENCH (260-10017) 3. 190-10091 INCLUDES: 3X EACH 500-10144; 500-10145; 500-10146; 500-10147; 500-10148; 500-10149; 500-10150; 500-10152 4. 190-10092 INCLUDES: 6X EACH 500-10153

NOTE:

02

ID0754381

314

FLUID PUMP (T50DW) PACKING

7 6

5

4 3

2 1

02

ID0754490

315

FLUID PUMP (T50DW) PACKING REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 1 1 1 1 1 1

500-10145 500-10148 500-10150 500-10149 500-10144 500-10152 500-10146

DESCRIPTION

REMARKS

3 3/4"STUFFING BOX NUT SPACER RING 3 3/4" X 4 1/4" LANTERN RING 3 3/4" X 4 1/4" PACKING RING 3 3/4" X 4 1/4" STUFFING BOX 4 1/4" STUFFING BOX O-RING PACKING SET 3 3/4" X 4 1/4"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0754490

316

ANTIFREEZE TANK 5

3

7

6

1

2

11

8 10

4

9

01

ID0743257

317

ANTIFREEZE TANK REF PART NO. NUMBER

QTY

1 303-3402 2 156-940 3 153-763 4 114-008 5 159-446 6 111-011 7 106-806 8 106-709 9 150-5885 10 105-2611 11 115-232

1 ANTIFREEZE TANK 1 SO COUPLER (20N-20H) 1 3" PIPE CAP 1 PLUG (32N, SQ, GALV) 1 BREATHER VENT 1 WORM CLAMP (1" TO 1-3/4") 6 FLG LK SCREW (M12-1.75 X 25MM) 6 FLG LK NUT (M12-1.75) 2 SWIVEL ELBOW (-06S-06P) 11 FEP BULK HOSE (3/8"OD) 1 PLUG (20N, SOC)

DESCRIPTION

REMARKS

USE ONE @ 11"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0743257

318

WASH WAND

1

2 3

4

5

6

7 8 01

ID0447023

319

WASH WAND REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

150-2121 1 115-170 1 259-353 1 259-197 1 190-179 514-141 1 154-753 1 154-233 1 159-089 1 190-186

DESCRIPTION

NOZZLE (#05, 04N,15 DEG, SS) COLLAR (04NF) WASH WAND (04N-36") SPRAY GUN SEAL REPAIR KIT CONNECTOR (06N-08O) HOSE (08OFX-600"-3000) CONNECTOR (08S-08O) QDC ADAPTER (08-08SF) SEAL REPAIR KIT

REMARKS

RHINO INDUSTRIES (190-938 CHAPPELL SUPPLY)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0447023

320

NOTES:

ID0134963

321

PIPE LOADER SYSTEM

322

PIPE SHUTTLE 8

7

5 4

1 13 12

10 9

11

3 14 2

6 17

18

15

16 01

ID0751796

323

PIPE SHUTTLE REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

QTY

DESCRIPTION

REMARKS

107-796 4 DOWEL PIN (8MM X 30) 362-2384 2 SLIDE PLATE 105-2798 2 STEEL SHIM .020 362-2377 2 RETAINER 105-665 12 FLG SCREW (M8-1.25 X 55MM) 303-0595 1 FRONT SHUTTLE 362-3002 1 SHUTTLE PAD 106-548 4 SCREW (M12-1.75X40MM, CSK, CL 10.9) 303-2393 2 STOP 105-1898 3 FLG SCREW (M12-1.75 X 40MM, CL 10.9) 303-2392 1 STOP 303-2396 2 SPACER 108-100 2 SCREW (M16-2 X 80MM, CL 10.9) 303-2310 1 SENSOR MOUNT 107-193 2 SCREW (M6-1.00 X 16MM,BUT SOC) 106-237 4 LOCKNUT (M6-1.00,PRV TRQ,NLK) 107-312 2 SCREW (M6-1.00 X 25MM, BUT SOC) 306-746 2 HOSE TRACK

NOT SHOWN:

303-0596

1 REAR SHUTTLE

FOOTNOTES:

NOTE:

01

ID0751796

324

PIPE GRIPPER

10 17 1

3 15

6

9

5 7 13

8

2

16

12 4 14 11

01

ID0751843

325

PIPE GRIPPER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 WEAR PAD 1 SHLD BLT(M16 X 90MM,M12-1.75) 1 HEX NUT (M12-1.75, CL 10) 1 GRIPPER 1 GRIPPER PAD MOUNT 1 GRIPPER PAD 4 SCREW (M8-1.25 X 20MM, CL 8.8) 1 SHLD BLT (M12 X 70MM,M10-1.50) 3 LOCKNUT(M10-1.50, CL 10, PRV TRQ) 1 SHLD BLT (M12 X 45MM, M10-1.50, CL 12.9) 2 SHLD BLT (5/8" X1-1/4",1/2-NC) 2 WASHER (5/8", HARDENED) 2 BRONZE BUSHING (.625") 2 ROLLER 1 SCREW (M12-1.75 X 85mm, SOC) 1 SCREW (M10-1.50 X 120MM) 1 GRIPPER CYLINDER

362-3004 107-499 106-089 303-2395 303-2394 362-3003 106-083 105-2324 105-894 106-729 105-965 105-1393 125-1217 303-2402 105-1528 106-165 303-2406

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751843

326

GRIPPER CYLINDER

9

1

2

8

6 7 3 4 5

01

ID0751804

327

GRIPPER CYLINDER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

303-2406 354-432 303-2403 301-4354 105-310 303-2405 303-2404 105-031 105-2804 150-6463

QTY

1 1 1 1 1 1 1 1 1

DESCRIPTION

GRIPPER CYLINDER CAP TUBE CAP JAM NUT (3/4-NC) ROD END SPACER BOLT (3/8-NC X 1") COMPRESSION SPRING (1.125" X 10.000") HYD CYLINDER

REMARKS

INCLUDES REF NO'S: 1-9

USE LOCTITE 242 OR EQUIVALENT USE MULTIPURPOSE GREASE ON ROD

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751804

328

PIPE LIFTER 4 5 7 6 15

2

3

12 5 24

10

8 1

17

14 11 9

SEE "PIPE LIFTER ENCODER"

21

20 19

13

23 18

01

22 ID0751844

329

PIPE LIFTER REF PART NO. NUMBER

QTY

1 303-2561 2 303-1883 3 125-754 4 303-2445 5 125-772 6 303-2447 7 107-759 8 184-064 9 302-5091 10 106-344 11 181-974 12 179-043 13 183-575 14 105-358 15 106-470 17 106-709 18 300-11213 19 300-11218 20 106-991 21 106-386 22 106-381 23 107-565 24 151-071

1 FRONT PIPE LOADER FRAME 1 LIFT ARM 2 COMPOSITION BUSHING (2") 1 ROLLER 4 COMPOSITION BUSHING (1.5") 1 ROLLER PIN 1 SCREW (M12-1.75 X 20MM, BUT, SOC) 1 TAPERED INSERT (2") 1 TAPERED PIN (2.0" X 20.875") 1 SCREW (M20-2.50 X 40MM) 2 TAPERED INSERT (1.5") 1 TAPERED PIN (38.1MM X 230MM) 1 TAPERED PIN (1.500" X 5.200") 1 BOLT (5/8-NC X 1-1/2", GR 8) 1 FLG SCREW (M16-2.0 X 40MM) 2 FLG LK NUT (M12-1.75) 1 MOUNT 1 SUPPORT PLATE 3 FLG LK SCREW (M8-1.25 X 20MM, CL8.8 NLK) 2 FLG LOCKNUT (M8-1.25) 2 FLG LK SCREW (M8-1.25 X 25MM) 2 FLG SCREW (M12-1.75 X 40MM) 2 CYL (2.5 X 1.50 X 12.0)

DESCRIPTION

REMARKS

NOT SHOWN:

303-2591

1 REAR PIPE LOADER FRAME

FOOTNOTES:

NOTE:

01

ID0751844

330

PIPE LIFTER ENCODER

17 8 5

SEE FOOTNOTE 1

1 9 14

10

16

SEE FOOTNOTE 1

2 7

15 6

13 11

12

4

3

01

ID0751839

331

PIPE LIFTER ENCODER REF PART NO. NUMBER

QTY

1 300-11007 2 300-11008 3 105-3063 4 105-3076 5 215-10099 6 170-1241 7 105-3098 8 157-154 9 157-10001 10 107-366 11 160-1372 12 105-818 13 105-085 14 125-030 15 500-228 16 300-11009 17 115-780

1 BARREL 1 CAP 2 COUPLING (10MM) 1 SPIDER CENTER (1.078") 1 ENCODER, J1939, ABSOLUTE 1 SLEEVE BEARING (14MM) 4 SCREW (M4-0.70 X 8MM, SOC, CL 12.9) 1 O-RING (032 D70) 1 O-RING (2.4MM X 41.6MM, D70) 4 SCREW (M6-1.00 X 30MM, CL 8.8) 1 GEAR (3" PD) 1 BOLT (1/4-NC X 1-1/2") 1 LOCKNUT (1/4"-NC, GR A, PRV TQ) 2 BALL BEARING (.669) 1 INTERNAL SNAP RING (1.562") 1 SHAFT 1 KLIP RING (.625")

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

USE LOCTITE 242 OR EQUIVALENT APPLY O-RING GREASE APPLY O-RING GREASE USE LOCTITE 242 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

1. APPLY SILICONE SEALER TO GAP BETWEEN 215-10099 ENCODER AND 303-6613 CAP AFTER ASSEMBLY. 2. USE LOCTITE 242 OR EQUIVALENT ON SET SCREW; TORQUE TO 40 IN-LBS.

NOTE:

01

ID0751839

332

SHUTTLE DRIVE

2

4 3

1 SEE "SHUTTLE ENCODER"

6 5

01

ID0751712

333

SHUTTLE DRIVE REF PART NO. NUMBER

QTY

1 150-7625 2 303-0412 3 106-797 4 106-771 5 106-544 6 215-10046

1 HYDRAULIC MOTOR 1 DRIVE GEAR 4 SCREW (M12-1.75 X 35MM, SOC, 12.9) 1 SCREW (M12-1.75 X 60MM, SOC) 4 SCREW (M10-1.50 X 40MM, SOC) 1 ENCODER JUMPER

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751712

334

SHUTTLE ENCODER

13 14 12 1 13 9 6

SEE FOOTNOTE 1

8

5 10

3

2 11

7 SEE FOOTNOTE 1

4

01

ID0744184

335

SHUTTLE ENCODER REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 HOUSING 1 CAP 1 ENCODER, J1939, ABSOLUTE 1 SLEEVE BEARING (14MM) 1 SHAFT 1 BALL BEARING (1.181") 4 SCREW (M4-0.70 X 8MM, SOC, CL 12.9) 4 SCREW (M6-1.00 X 30MM, CL 8.8) 1 EXTERNAL SNAP RING (1.187") 1 INTERNAL SNAP RING(2.440) 1 O-RING (2.4MM X 41.6MM, D70) 1 O-RING (032 D70) 2 COUPLING (10MM) 1 SPIDER CENTER (1.078")

303-6610 303-6613 215-10011 170-1241 303-6614 125-032 105-3098 107-366 115-508 115-509 157-10001 157-154 105-3063 105-3076

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

USE LOCTITE 242 OR EQUIVALENT USE LOCTITE 242 OR EQUIVALENT APPLY 0-RING GREASE APPLY O-RING GREASE SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. APPLY SILICONE SEALER TO GAP BETWEEN 215-10011 ENCODER AND 303-6613 CAP AFTER ASSEMBLY. 2. USE LOCTITE 242 OR EQUIVALENT ON SET SCREW; TORQUE TO 40 IN-LBS.

NOTE:

01

ID0744184

336

SHUTTLE STOP

1

9 4

5

8 10

7 6

2

3

01

ID0751846

337

SHUTTLE STOP REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 FRONT SHUTTLE STOP 1 SCREW (M10-1.50 X 40MM, CL 8.8) 1 LOCKNUT(M10-1.50, CL 10, PRV TRQ) 1 SHLD BLT (M10 X 20MM, M8-1.25) 1 LOCKNUT (M8-1.25,PRV TRQ, CL10) 1 SPRING PLUNGER PIN (1/2" - NC X 2" ) 1 JAM NUT (1/2-NC) 1 FAN GUARD 2 DRIVE SCREW (#4-7 X 3/8", RH, TYPE U) 1 LINEAR ACTUATOR W/POT (100 MM)

303-1875 105-271 105-894 105-601 106-561 105-1850 105-044 105-10185 106-448 215-2330

DESCRIPTION

REMARKS

NOT SHOWN:

303-1876

1 REAR SHUTTLE STOP

FOOTNOTES:

NOTE:

01

ID0751846

338

SHUTTLE GUARD

6

8 9 1

11 10

12

5

3 2 4 7

01

ID0751845

339

SHUTTLE GUARD REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

QTY

DESCRIPTION

REMARKS

303-3370 1 LEFT MOUNT 105-1864 4 SHLD BLT (M10 X 40MM, M8-1.25) 106-332 2 SCREW (M10-1.50 X 70MM, CL 8.8) 106-387 10 FLG LOCKNUT (M10-1.50) 106-561 4 LOCKNUT (M8-1.25,PRV TRQ, CL10) 107-612 6 SCREW (M10-1.50 X 30MM, CL10.9) 107-769 4 JAM NUT (M10-1.50) 303-3377 1 RIGHT MOUNT 303-3376 1 FRONT SHUTTLE GUARD 302-8692 2 COVER 106-206 2 SCREW (M10-1.50 X 90MM, CL 8.8) 105-2190 4 EXTENSION SPRING

NOT SHOWN:

303-3373

1 REAR SHUTTLE GUARD

FOOTNOTES:

NOTE:

01

ID0751845

340

PIPE LOADER COVERS

1 6 7 3 5

8

10 4

2 9

01

11

ID0751795

341

PIPE LOADER COVERS REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 FRONT PIPE LOADER FRAME 1 REAR PIPE LOADER FRAME 1 FRONT COVER 1 REAR COVER 8 FLG LK SCREW (M10-1.50 X 30MM) 1 CENTER COVER 8 FLG LK NUT (M12-1.75) 8 SCREW (M12-1.75 X 35MM 10.9) 1 BACK COVER 2 CLIP NUT (M8-1.25) 4 FLG LK SCREW (M8-1.25 X 25MM)

303-2561 303-2591 303-3384 303-3385 106-383 303-3389 106-709 107-206 303-3386 106-551 106-381

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751795

342

PIPE LOADER MOUNT & MISC.

5 21

7 1 15 17

8

19

9

16 33

25

6

26 4 20

18

35

3 34

14

12 30

32

24

13

22

29

31

11 10

23

2 27 28

01

ID0751711

343

PIPE LOADER MOUNT & MISC. REF PART NO. NUMBER

QTY

DESCRIPTION

1 303-2561 1 FRONT PIPE LOADER FRAME 2 303-2591 1 REAR PIPE LOADER FRAME 3 303-3383 1 VALVE MOUNT 4 105-245 4 SCREW (M10-1.50 X 25MM, CL 8.8) 5 106-386 12 FLG LOCKNUT (M8-1.25) 6 106-083 2 SCREW (M8-1.25 X 20MM, CL 8.8) 7 303-3389 1 CENTER COVER 8 303-3177 5 RETAINER PIN 9 105-860 5 SCREW (M6-1.00 X 10MM) 10 303-2594 1 VALVE MOUNT 11 107-206 5 SCREW (M12-1.75 X 35MM 10.9) 12 106-709 6 FLG LK NUT (M12-1.75) 13 150-6522 1 HYDRAULIC VALVE 14 106-381 8 FLG LK SCREW (M8-1.25 X 25MM) 15 303-2595 1 SPACER 16 106-595 2 SCREW (M6-1.00 X 60MM, CL 8.8) 17 303-3387 1 VALVE MOUNT 18 106-755 2 SCREW (M10-1.50 X 30MM, SOC) 19 106-387 4 FLG LOCKNUT (M10-1.50) 20 106-164 2 FLG SCREW (M10-1.50 X 30MM, CL 8.8) 21 303-3400 1 PIN HOLDER 22 303-3301 1 CONTROLLER MOUNT 23 106-378 4 FLG LK SCREW (M6-1.00 X 12MM) 24 303-3270 4 SPACER 25 303-3302 1 COVER 26 106-231 8 SCREW (M6-1.00 X 16MM, CL 8.8) 27 303-2593 8 SPACER 28 106-442 16 FLG LK NUT (M16-2.0, CL 10, PRV TQ) 29 107-598 16 SCREW (M16 X 60MM 10.9) 30 303-3419 1 BRACKET 31 105-1795 2 FLG LK SCREW (M8-1.25X20MM, CL 8.8, SER) 32 303-3863 1 HOSE GUIDE 33 105-1849 2 CAM WASHER (1/4", 0.45" O.D.) 34 107-565 1 FLG SCREW (M12-1.75 X 40MM) 35 220-2841 1 CONTROLLER

REMARKS

SEE PIPE LOADER VALVE FOR SERVICE PARTS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751711

344

PIPE BOX (FIXED)

19 18

1

4

5

10

20

9

2 7 17 8 14

13 11 15 16

3

12

6 21

01

ID0751902

345

PIPE BOX (FIXED) REF PART NO. NUMBER

QTY

1 303-3348 2 125-415 3 105-2957 4 303-4045 5 107-521 6 303-2310 7 105-2827 8 303-4050 9 105-640 10 105-1859 11 105-1428 12 303-4049 13 106-551 14 108-156 15 106-767 16 106-442 17 106-478 18 303-4046 19 105-416 20 106-877 21 215-10138

1 PIPE BOX (FIXED) 1 BRONZE BUSHING (1.253") 1 SHLD BOLT (M16 X 70MM, M12-1.75) 1 ROD 1 SCREW (M12-1.75 X 20MM) 1 SENSOR MOUNT 1 COMPRESSION SPRING 4 PIN 4 SPLIT RING (1.100 X .932 X .084, ZCL) 4 LANYARD LOOP/EYE 8" 4 LYNCH PIN (1/4 X 1-9/16) 1 PANEL 6 CLIP NUT (M8-1.25) 6 WASHER (5/16", TYPE A WIDE) 6 SCREW (M8-1.25 X 20MM,BUT, SOC) 4 FLG LK NUT (M16-2.0, CL 10, PRV TQ) 4 SCREW (M16-2.00 X 40MM, 10.9) 2 PIN 4 WASHER (5/8"ID, 2-1/4"OD, 1/4"TH) 4 SCREW (M16-2.00 X 25MM) 1 PROXIMITY SWITCH 18MM W/DT04-6P

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751902

346

NOTES:

ID0134963

347

ACCESSORIES

348

ANTIFREEZE RECLAIMER

1

3

5 4

6

2

01

ID0753062

349

ANTIFREEZE RECLAIMER REF PART NO. NUMBER

QTY

DESCRIPTION

1 300-10725 1 FLUID RECLAIMER ADAPTER (3.36DS/16N) 2 116-897 120 BULK TUBING (1", SOLD PER FT) 3 514-121 1 S/O COUPLER (16N-16S) 4 120-074 1 SHUT-OFF VALVE (16S-16S) 5 514-088 1 S/O COUPLER (16S-16H) 6 105-1643 1 T-BOLT CLAMP (1.11"-1.25")

REMARKS

USE 1 @ 120"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0753062

350

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

351

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

352

PIPE BOX (REMOVABLE)

12 3 9

46

10

8 11 7 1

5 2

01

ID0751921

353

PIPE BOX (REMOVABLE) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12

190-3145 303-3337 303-4972 105-1428 105-2145 106-538 106-712 303-4255 110-228 303-4050 105-640 105-1859 303-4247

QTY

DESCRIPTION

PIPE BOX ASSEMBLY 1 PIPE BOX (AT/JT) 2 PIN 4 LYNCH PIN (1/4 X 1-9/16) 2 LANYARD LOOP/EYE 2 LOCKNUT (M6-1.00,PRV TRQ, CL 10) 2 FLG SCREW (M6-1.00 X 16MM, CL 10.9) 2 BAR 4 LYNCH PIN (7/16" X 2") 2 PIN 2 SPLIT RING (1.100 X .932 X .084, ZCL) 2 LANYARD LOOP/EYE 8" 1 BOX LIFT ASSEMBLY

REMARKS

INCLUDES REF NO'S: 1-12

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751921

354

PIPE BOX LIFT

5 6 1

4

7

3 2

01

ID0751988

355

PIPE BOX LIFT REF PART NO. NUMBER

1 2 3 4 5 6 7

303-4247 303-4257 303-4255 110-228 274-442 300-11068 106-378 125-435

QTY

DESCRIPTION

BOX LIFT ASSEMBLY 1 BOX LIFT 1 BAR 2 LYNCH PIN (7/16" X 2") 2 LIFT LOCATION 2 TAB 4 FLG LK SCREW (M6-1.00 X 12MM) 2 COMPOSITION BUSHING (1.375")

REMARKS

INCLUDES REF NO'S: 1-7

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0751988

356

AT120/JT120 DRILL PIPE AND ACCESSORIES

1 7 15 13

12

8

5

9

3

16 18

14 11

10

17 2 6 20 4 19 02

ID0734308

357

AT120/JT120 DRILL PIPE AND ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

355-1368 POWER PIPE AT 3.95 X 4.38 3.36DS-20' 1 355-1367 1 POWER PIPE UL 3.95 X 4.38 3.36DS 20' 2 355-1134 1 HIWS1 PIPE 3.50 X 4.38 #1000 20' 3 400-3172 1 SAVER SUB JT/AT 4 400-3238 1 SAVER SUB #1000F 5 400-3171 1 SAVERLOK JT/AT 6 400-3237 1 SAVERLOK #1000F 7 355-1430 1 AT COLLAR INSTALLATION TOOL 8 355-1383 1 1.63" HEX COLLAR 9 190-10081 1 AT120 INNER ROD REPLACEMENT 10 355-1380 1 1.68" ROD STOP COLLAR 11 355-1382 1 1.68" INNER ROD CLIP 12 355-10001 1 AT COLLAR RETAINER 13 355-1405 1 COLLAR RETAINER BUSHING 14 400-10026 1 SAVER SUB (#1000M) 15 300-10725 1 FLUID RECLAIMER ADAPTER (3.36DS/16N) 16 300-10727 1 FLUID RECLMR ADAPTER (#1000F/16N) 17 300-10726 1 FLUID RECLMR ADAPTER (#1000M/16N) 18 400-10028 1 SAVERLOK #1000M 19 300-11070 2 AT/JT120 3.36DS PIPE BOX LOADER 20 300-11074 2 JT120 #1000 PIPE BOX LOADER

REMARKS

INCLUDES REF NO'S: 1, 8-13 OBSOLETE; FOR REFERENCE ONLY

INSPECT MONTHLY DURING USE, REPLACE AS NEEDED INSPECT MONTHLY DURING USE, REPLACE AS NEEDED TORQUE TO 100-150 FT-LBS; USE LOCTITE 243 OR EQUIVALENT

USE 2X REF NO 19 TO LOAD #1000 PIPE INTO 190-3145 PIPE BOX USE 2X REF NO 20 TO LOAD 3.36DS PIPE INTO 190-3145 PIPE BOX

NOT SHOWN:

362-2983 362-2984 362-2241 362-2242 190-10080

3.36DS THREAD CAP 3.36DS THREAD PLUG #1000 PIN THREAD CAP #1000 BOX THREAD PLUG AT120 INNER ROD KIT

USED ON 355-1367 USED ON 355-1367 USED ON 355-1134 USED ON 355-1134 INCLUDES REF NO'S 8-13

FOOTNOTES:

NOTE:

02

ID0734308

358

5.5" ROCKMASTER HOUSINGS

14

12

13

2 9

6

7 1 8 4 5 3

10

USEFUL TOOLS

11

400-3300 4.90" WRENCH ASSEMBLY

400-3299 ROCKMASTER HAND WRENCH

02

ID0598981

359

5.5" ROCKMASTER HOUSINGS REF PART NO. NUMBER

QTY

400-3336 400-10099 400-10100 400-10101 1 400-3335 1 400-10096 1 400-10097 1 400-10098 2 105-2657 3 400-3208 3 400-10092 4 400-3223 4 400-3304 5 105-2890 6 105-2637 7 400-3226 8 400-3221 9 153-216 10 400-3235 11 105-2424 12 400-3331 12 400-3308 13 105-2931 14 105-3022

5.5" ROCKMASTER HSG (3.36M/3-1/2APIRM) 5.5 RCKMSTER HSG,3.36M/4.5APIRM,19T,2.4D 5.5 RCKMSTER HSG,3.36M/3.5APIRM,19T,2.0D 5.5 RCKMSTER HSG,3.36M/4.5APIRM,17T,2.4D 1 5.5" ROCKMASTER BASE, 3.36 1 5.5" ROCKMASTER BASE, 19T, 3.36, 2.4D 1 5.5" ROCKMASTER BASE, 19T, 3.36, 2.0D 1 5.5" ROCKMASTER BASE, 17T, 3.36, 2.4D 3 CALIPER BOLT (5/8"-11 X 1/2" X 3) 1 1.62" ROCKMASTER SHAFT 1 1.62" ROCKMASTER SHAFT 19T 1 5.5" BIT BLOCK (3-1/2 API-R F) 1 5.5" BIT BLOCK (4-1/2 API R F) 8 BOLT (M8-1.25 X 130MM, SOC) 2 PLUG (-04 NPTF, SOC, PTFE, EXT PRESS) 1 5.5" BEARING HSG (COMP, TAPER THD) 1 LOCKING RING 1 O-RING (242 D90) 1 SHAFT RETAINER 1 SNAP RING (1.375") 1 17T SINGLE PIN ROCKMASTER LID 1 19T SINGLE PIN ROCKMASTER LID 4 SET SCREW (M8-1.25X25MM, EXT-TIP) 1 SET SCREW (5/8-11 X 1/2, CONE)

DESCRIPTION

REMARKS

INCLUDES REF NO'S: 1-14

SEE FOOTNOTE 3; USED IN 400-3336 SEE FOOTNOTE 3; USED IN 400-10099 SEE FOOTNOTE 3; USED IN 400-10100 SEE FOOTNOTE 3; USED IN 400-10101 SEE FOOTNOTE 3 USED IN 400-3336 AND 400-10101 USED IN 400-10099 AND 400-10100 SEE FOOTNOTE 2; USED IN 400-3336 AND 400-10100 SEE FOOTNOTE 2; USED IN 400-10099 AND 400-10101 SEE FOOTNOTE 2 SEE FOOTNOTE 5 SEE FOOTNOTES 1, 2, 3, 4

USED IN 400-3336 AND 400-10101 USED IN 400-10099 AND 400-10100 SEE FOOTNOTE 6 SEE FOOTNOTE 7

NOT SHOWN:

190-2857 115-001 255-1019

5.5" BEARING HSG REBUILD KIT ZERK (02N) DOWNHOLE TOOL GREASE (14 OZ)

SEE FOOTNOTE 1 SEE FOOTNOTE 4

FOOTNOTES:

1. RECOMMENDED REBUILD INTERNAL OF REF #7 IS 125 INNER ROTATION HOURS. SEVERE DUTY MAY REQUIRE MORE FREQUENT SERVICE. 2. TORQUE REF #4 TO REF #7 WITH 3000 FT-LBS THEN TIGHTEN 8X REF #5'S TO 25 FT-LBS USING LOCTITE 242 OR EQUIVALENT. 3. TORQUE REF #7 TO REF #1 WITH 3000 FT-LBS, THEN INSTALL REF #2 WITH 100 FT-LBS. 4. LUBRICATE REF #7 AFTER EVERY USE WITH 2.0-4.0 OZ OF 255-1019 DOWNHOLE TOOL GREASE. 5. REF #6 CAN BE REMOVED AND REPLACED WITH 159-1006 OR LARGER NPT NOZZLES FOR ADDITIONAL FLOW. SEE DHT CATALOG FOR OPTIONS. 6. OPTIONAL--INSTALL TO PREVENT VIBRATION OF LID (REF #12) AND BEACON (NOT SHOWN); TORQUE TO 20-25 FT-LBS 7. TORQUE REF #14 TO 40-50 FT-LBS AFTER INSTALLING REF #2 THRU REF #12 NOTE:

02

ID0598981

360

5.5" BEARING HSG (COMP, TAPER THD)

2 4 18 15 14 5 19 16

15

1 3

7 17

6 12 13

USEFUL TOOLS

4 9

10

8 11

02

400-3300 4.90" WRENCH ASSEMBLY

400-3119 1/2" RATCHET LOCK NUT DRIVER

400-3299 ROCKMASTER HAND WRENCH

400-3302 SEAL GLAND DRIVER

ID0655150

361

5.5" BEARING HSG (COMP, TAPER THD) REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

400-3226 400-3214 400-3215 400-3216 105-2097 400-3332 400-3218 157-269 400-3103 400-3109 400-3219 105-2662 105-2931 105-1821 159-1006 125-1222 105-2635 150-4572 157-191 400-3303

QTY

DESCRIPTION

5.5" BEARING HSG (COMP, TAPER THD) 1 5.5" RM SPINDLE 1 3.5" THRUST RING 1 COMPENSATED SEAL BODY 4 3.500 X 0.270 O-RING, RLH-HNBR 1 5.8" CLAD RM HUB 1 COMPENSATOR PISTON 2 O-RING (-249 D90) 1 3.5" SEAL RING 1 2.360-18 LOCK NUT 1 BEARING WASHER 3 SCREW (M8-1.25 X 40MM, SOC, NLK) 8 SET SCREW (M8-1.25X25MM, EXT-TIP) 1 PRESSURE RELIEF (1/8-27, 100-200 PSI) 1 1/4" NPT (.100 ORIFICE) 6 A-C BEARING (125MM X 70MM) 1 PLUG (-02 NPTF, SOC, PTFE, EXT PRESS) 2 O-RING (2-248) 1 O-RING (233 D90) 1 BEARING REMOVAL WASHER

REMARKS

INCLUDES REF NO'S: 1-18 SEE FOOTNOTE 4 SEE FOOTNOTES 2 & 4 SEE FOOTNOTE 5

TORQUE TO 150-200 FT-LBS TORQUE TO 25 FT-LBS SEE FOOTNOTE 6 SEE FOOTNOTES 1, 2, & 5 SEE FOOTNOTE 2

NOT SHOWN:

255-1019 190-1857 115-001

DOWNHOLE TOOL GREASE (14 OZ) 5.5" BEARING HSG REBUILD KIT ZERK (02N)

SEE FOOTNOTES 1, 2, & 3 INCLUDES REF NO'S 2, 4, 7-8, 12-13, AND 15-18

FOOTNOTES:

1. LUBRICATE REF #15 WITH 2-4 OZ OF 255-1019 USING 115-001 IMMEDIATELY AFTER EVERY USE. 2. LUBRICATE REF #15 BY REMOVING REF #16 AND REPLACE WITH 115-001 ZERK. REINSTALL REF #16 AFTER LUBRICATING. 3. ASSEMBLED UNIT HOLDS APPROXIMATELY 28 OZ OF 255-1019 WHEN EMPTY AFTER REBUILD. 4. REF #1 AND #3 WILL WEAR TO MATCH DURING USE. REPLACE BOTH AT THE SAME TIME; DO NOT MIX USED AND NEW COMPONENTS. 5. WIDE FLANGES ON OUTER RACE OF BOTH STACKS OF REF #15 SHOULD FACE INTERNAL LIP OF REF #5 WHEN INSTALLED. 6. INSTALL WITH LOCTITE 242 OR EQUIVALENT, TORQUE TO 20-25 FT-LBS AFTER INSTALLING 400-3221 (SEE PARTS PAGE ID0598981) NOTE:

1. RECOMMENDED REBUILD INTERNAL OF 400-3226 IS 125 INNER ROTATION HOURS. SEVERE DUTY MAY REQUIRE MORE FREQUENT SERVICE.

02

ID0655150

362

WIRELINE CARRIAGE

2 11 10 28

26

3 29

27 1 30

5 26

4 9

6 7 4 23

21

6 7

12

13

8 24

22

20

14 25

18 16

02

15

17

19 ID0745845

363

WIRELINE CARRIAGE REF PART NO. NUMBER

QTY

DESCRIPTION

1 105-1898 8 FLG SCREW (M12-1.75 X 40MM, CL 10.9) 2 303-3660 1 SPOOL ROD 3 105-509 2 COTTER PIN (1/8" X 1") 4 400-3236 2 SAVER SUB (FRONT ENTRY WL) 5 105-2904 1 JT SAVER INSERT 6 105-558 4 DOWEL PIN (.500 X 3.000) 7 105-2840 8 SCREW (M16-2.00 X 40MM, SOC, SEALING) 8 105-1825 24 SCREW (M16-2.00 X 130MM, SOC)12.9 9 114-002 4 PLUG (06N, SOC) 10 155-210 1 CONNECTOR (08N-08N) 11 115-156 1 HEX REDUCER (08N-06NF) 12 303-3451 1 CENTERING RING 13 8EP10002 1 BRUSH HOLDER,INDIVIDUAL HOLDER 14 8EP10004 1 BRUSH FOR BRUSH HOLDER 15 8EP10003 1 SPRING FOR BRUSH HOLDER 16 11DD4423 1 RING, SLIP, WIRELINE BRUSH 17 8EH50301 8 WASHER,SHOULDER,NYLON;.375 ID 18 8EH50201 4 SPACER,NYLON;.375IDX.75ODX.203 19 8EH50102 4 BOLT,NYLON,.38-16X2.5 HHCS 20 8LN51106 4 NUT,HEX LOCK .375-16 UNC2B 21 8SS00524 8 SCREW,SET,SOC HD, .3125-24 X .5 22 303-3452 1 BRACKET 23 106-380 2 FLG LK SCREW (M8-1.25 X 16MM) 24 400-10112 1 SAVER SUB (#1000F FRONT ENTRY WL) 25 400-10113 1 SAVER SUB (#1000M FRONT ENTRY WL) 26 358-855 5 PACK-OFF FITTING 27 215-2264 1 COLLECTOR RING 28 150-10207 1 WIRELINE SWIVEL (40NF) 29 157-031 1 O-RING (234 D90) 30 105-1249 1 O-RING (242 D70)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 4; USED ON JT UNITS ONLY USE LOCTITE 243 OR EQUIVALENT; TORQUE TO 240 FT-LBS SEE FOOTNOTES 1 & 3 SEE FOOTNOTES 1 & 3 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTES 1 & 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. FOR REAR ENTRY WIRELINE; JT UNITS ONLY. 2. FOR FRONT ENTRY WIRELINE. 3. INSTALL USING NICKEL THREAD SEALING TAPE (117-555) AND (500-2486) THREAD COMPOUND OVER THE NICKEL TAPE ON MALE THREADS. 4. INSTALL THE LARGE INNER CHAMFER IN 105-2940 INSERT FACING TOWARDS GEARBOX.

NOTE:

02

ID0745845

364

CLM3000 TELEMATICS KIT

AT/JT32 S5, AT/JT32 LRC, JT40 T4F, JT40 S5, AT/JT40 LRC AT/JT 120

1

4

3

2

04

ID0712815

365

CLM3000 TELEMATICS KIT

AT/JT32 S5, AT/JT32 LRC, JT40 T4F, JT40 S5, AT/JT40 LRC AT/JT 120 REF PART NO. NUMBER

1 2 3 4 5* 6* 7* 8*

190-2695 220-6780 215-3311 107-414 222-7232 303-4228 106-574 107-312 240-1360

9* 106-956 10* 106-013

QTY

DESCRIPTION

CLM3000 TELEMATICS KIT 1 FMS - TELEMATICS 3657 W/DATA PLAN 1 TELEMATICS HARNESS - CANLINK 3000 SERIES 2 SCREW (M4-0.70 X 30MM,BUT SOC) 1 4G + GNSS ANTENNA 1 ANTENNA MOUNT 2 CLIP NUT (M6-1.00) 2 SCREW (M6-1.00 X 25MM, BUT SOC) 1 HOSTING PLAN - TM END CUSTOMER DATA TERM START 2YR (20MB/MO) 2 M4-.70 MM NYLON INSERT NUT 2 WASHER (3/16")

REMARKS

NOT USED NOT USED NOT USED NOT USED NOT USED

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2695 CLM3000 TELEMATICS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

04

ID0712815

366

CLM3000 GPS KIT

AT/JT32 S5, AT/JT32 LRC, JT40 T4F, JT40 S5, AT/JT40 LRC AT/JT 120

4

3 2

04

1

ID0713346

367

CLM3000 GPS KIT

AT/JT32 S5, AT/JT32 LRC, JT40 T4F, JT40 S5, AT/JT40 LRC AT/JT 120 REF PART NO. NUMBER

190-2693 1 220-6781 2 215-3312 3 107-414 4 222-7232 5* 303-4228 6* 215-2801 7* 215-2901 8* 214-958 9* 106-574 10* 107-312 11* 240-7223 12* 303-4997 13* 106-956 14* 106-013

QTY

DESCRIPTION

CLM3000 GPS KIT 1 FMS - GPS 3657 W/DATA PLAN 1 GPS HARNESS - CANLINK 3000 SERIES 2 SCREW (M4-0.70 X 30MM,BUT SOC) 1 4G + GNSS ANTENNA 1 ANTENNA MOUNT 1 DEUT 8P DTM04-8P RCPT 1 WM-8P DTM WEDGE LOCK 8 DEUT CAVITY PLUG 0413-204-2005 (20 GA) 2 CLIP NUT (M6-1.00) 2 SCREW (M6-1.00 X 25MM, BUT SOC) 1 HOSTING PLAN - GPS END CUSTOMER DATA TERM START 2YR (5MB/MO) 1 BRACKET 2 M4-.70 MM NYLON INSERT NUT 2 WASHER (3/16")

REMARKS

USE ONLY ONE NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED

NOT SHOWN:

FOOTNOTES:

NOTE:

190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS

04

ID0713346

368

NOTES:

ID0134963

369

MISCELLANEOUS

370

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

371

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in• lb 11.4 N• m

76 in• lb 8.6 N• m

143 in• lb 16.2 N• m

107 in• lb 12.1 N• m

168 in• lb 19 N• m

120 in• lb 13.6 N• m

1/4-28

116 in• lb 13.1 N• m

87 in• lb 9.8 N• m

147 in• lb 16.6 N• m

123 in• lb 13.9 N• m

192 in• lb 21.7 N• m

144 in• lb 16.3 N• m

5/16-18

209 in• lb 23.6 N• m

157 in• lb 17.7 N• m

295 in• lb 33.3 N• m

221 in• lb 25 N• m

348 in• lb 39.3 N• m

264 in• lb 29.8 N• m

5/16-24

231 in• lb 26.1 N• m

174 in• lb 19.7 N• m

327 in• lb 36.9 N• m

245 in• lb 27.7 N• m

384 in• lb 43.4 N• m

288 in• lb 32.5 N• m

3/8-16

372 in• lb 42 N• m

276 in• lb 31.2 N• m

44 ft• lb 59.7 N• m

33 ft• lb 44.7 N• m

51 ft• lb 69.1 N• m

38 ft• lb 51.5 N• m

3/8-24

420 in• lb 47.5 N• m

312 in• lb 35.3 N• m

49 ft• lb 66.4 N• m

37 ft• lb 50.2 N• m

58 ft• lb 78.6 N• m

43 ft• lb 58.3 N• m

7/16-14

49 ft• lb 66.4 N• m

37 ft• lb 50.2 N• m

70 ft• lb 94.9 N• m

52 ft• lb 70.5 N• m

81 ft• lb 109.8 N• m

61 ft• lb 82.7 N• m

7/16-20

55 ft• lb 74.6 N• m

41 ft• lb 55.6 N• m

78 ft• lb 105.8 N• m

58 N• m 78.6 N• m

91 ft• lb 123.4 N• m

68 ft• lb 92.2 N• m

1/2-13

75 ft• lb 101.7 N• m

57 ft• lb 77.3 N• m

106 ft• lb 143.7 N• m

80 ft• lb 108.5 N• m

124 ft• lb 168.1 N• m

93 ft• lb 126.1 N• m

1/2-20

85 ft• lb 115.2 N• m

64 ft• lb 86.8 N• m

120 ft• lb 162.7 N• m

90 ft• lb 122 N• m

140 ft• lb 189.8 N• m

105 ft• lb 142.4 N• m

5/8-11

150 ft• lb 203.4 N• m

113 ft• lb 153.2 N• m

212 ft• lb 287.4 N• m

159 ft• lb 215.6 N• m

238 ft• lb 322.7 N• m

179 ft• lb 242.7 N• m

5/8-18

170 ft• lb 230.5 N• m

127 ft• lb 172.2 N• m

240 ft• lb 325.4 N• m

180 ft• lb 224 N• m

270 ft• lb 366.1 N• m

202 ft• lb 273.9 N• m

3/4-10

267 ft• lb 362 N• m

200 ft• lb 271.2 N• m

376 ft• lb 509.8 N• m

282 ft• lb 382.3 N• m

423 ft• lb 573.5 N• m

317 ft• lb 429.8 N• m

3/4-16

297 ft• lb 402.7 N• m

223 ft• lb 302.3 N• m

420 ft• lb 569.4 N• m

315 ft• lb 427.1 N• m

472 ft• lb 640 N• m

354 ft• lb 480 N• m

7/8-9

429 ft• lb 581.6 N• m

322 ft• lb 436.6 N• m

606 ft• lb 821.6 N• m

455 ft• lb 616.9 N• m

682 ft• lb 924.7 N• m

511 ft• lb 692.8 N• m

7/8-14

474 ft• lb 642.7 N• m

355 ft• lb 481.3 N• m

669 ft• lb 907 N• m

502 ft• lb 680.6 N• m

752 ft• lb 1019.6 N• m

564 ft• lb 791.8 N• m

1-8

644 ft• lb 873.1 N• m

483 ft• lb 654.9 N• m

909 ft• lb 1232.4 N• m

681 ft• lb 923.3 N• m

1022 ft• lb 1385.6 N• m

767 ft• lb 1039.9 N• m

1-12

722 ft• lb 978.9 N• m

542 ft• lb 734.9 N• m

1020 ft• lb 1382.9 N• m

765 ft• lb 1037.2 N• m

1147 ft• lb 1551.1 N• m

860 ft• lb 1166 N• m

V01

ID0493104

372

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in• lb 6.1 N• m

41 in• lb 4.6 N• m

78 in• lb 8.8 N• m

59 in• lb 6.7 N• m

91 in• lb 10.3 N• m

68 in• lb 7.7 N• m

M6 X 1.00

92 in• lb 10.4 N• m

69 in• lb 7.8 N• m

133 in• lb 15 N• m

99 in• lb 11.2 N• m

156 in• lb 17.6 N• m

116 in• lb 13.1 N• m

M7 X 1.00

156 in• lb 17.6 N• m

116 in• lb 13.1 N• m

222 in• lb 25.1 N• m

167 in• lb 18.9 N• m

260 in• lb 29.4 N• m

195 in• lb 22 N• m

M8 X 1.25

225 in• lb 25.4 N• m

169 in• lb 19.1 N• m

333 in• lb 37.6 N• m

242 in• lb 31.3 N• m

377 in• lb 42.6 N• m

284 in• lb 32.1 N• m

M10 X 1.50

37 ft• lb 50.2 N• m

28 ft• lb 38 N• m

53 ft• lb 71.9 N• m

40 ft• lb 54.2 N• m

62 ft• lb 84.1 N• m

47 ft• lb 63.7 N• m

M12 X 1.75

65 ft• lb 88.1 N• m

49 ft• lb 66.4 N• m

93 ft• lb 126.1 N• m

69 ft• lb 93.6 N• m

108 ft• lb 146.4 N• m

81 ft• lb 109.8 N• m

M14 X 2.00

104 ft• lb 141 N• m

78 ft• lb 105.8 N• m

148 ft• lb 200.7 N• m

111 ft• lb 150.5 N• m

173 ft• lb 234.6 N• m

130 ft• lb 176.3 N• m

M16 X 2.00

161 ft• lb 218.3 N• m

121 ft• lb 164.1 N• m

230 ft• lb 311.8 N• m

172 ft• lb 233.2 N• m

269 ft• lb 364.7 N• m

202 ft• lb 273.9 N• m

M18 X 2.50

222 ft• lb 301 N• m

167 ft• lb 226.4 N• m

318 ft• lb 431.2 N• m

238 ft• lb 322.7 N• m

372 ft• lb 504.4 N• m

279 ft• lb 378.3 N• m

M20 X 2.50

314 ft• lb 425.7 N• m

235 ft• lb 318.6 N• m

449 ft• lb 608.8 N• m

337 ft• lb 456.9 N• m

525 ft• lb 711.8 N• m

394 ft• lb 534.2 N• m

M22 X 2.50

428 ft• lb 580.3 N• m

321 ft• lb 435.2 N• m

613 ft• lb 831.1 N• m

460 ft• lb 623.7 N• m

716 ft• lb 970.8 N• m

537 ft• lb 728.1 N• m

M24 X 3.00

543 ft• lb 736.2 N• m

407 ft• lb 551.8 N• m

776 ft• lb 1052.1 N• m

582 ft• lb 789.1 N• m

908 ft• lb 1231.1 N• m

681 ft• lb 923.3 N• m

M27 X 3.00

796 ft• lb 1079.2 N• m

597 ft• lb 809.4 N• m

1139 ft• lb 1544.3 N• m

854 ft• lb 1157.9 N• m

1331 ft• lb 1804.6 N• m

998 ft• lb 1353.1 N• m

M30 X 3.50

1079 ft• lb 1462.9 N• m

809 ft• lb 1096.9 N• m

1543 ft• lb 2092 N• m

1158 ft• lb 1570 N• m

1804 ft• lb 2445.9 N• m

1353 ft• lb 1834.4 N• m

M33 X 3.50

1468 ft• lb 1990.3 N• m

1101 ft• lb 1492.8 N• m

2101 ft• lb 2848.6 N• m

1576 ft• lb 2136.8 N• m

2455 ft• lb 3328.5 N• m

1842 ft• lb 2497.4 N• m

M36 X 4.00

1886 ft• lb 2557.1 N• m

1415 ft• lb 1918.5 N• m

2699 ft• lb 3659.4 N• m

2024 ft• lb 2744.2 N• m

3154 ft• lb 4276.3 N• m

2366 ft• lb 3207.9 N• m

V01

ID0493104

373

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

US

Metric

US

1/4-20

7-10 ft• lb

9-13 N• m

8-12 ft• lb

1/4-28

8-11 ft• lb

11-15 N• m

5/16-18

13-18 ft• lb

5/16-24

Grade G Hex Flange

US

Metric

US

11-16 N• m

6-8 ft• lb

8-11 N• m

9-11 ft• lb

12-15 N• m

9-12 ft• lb

12-16 N• m

7-9 ft• lb

9-12 N• m

10-13 ft• lb

13-17 N• m

17-24 N• m

16-21 ft• lb

21-28 N• m

13-17 ft• lb

17-23 N• m

18-23 ft• lb

24-43 N• m

14-19 ft• lb

19-25 N• m

18-23 ft• lb

24-31 N• m

14-18 ft• lb

19-24 N• m

20-26 ft• lb

27-35 N• m

3/8-16

16-20 ft• lb

21-27 N• m

28-37 ft• lb

38-50 N• m

23-29 ft• lb

31-39 N• m

33-41 ft• lb

44-50 N• m

3/8-24

16-22 ft• lb

21-30 N• m

32-42 ft• lb

43-57 N• m

26-33 ft• lb

35-44 N• m

37-47 ft• lb

50-63 N• m

7/16-14

23-32 ft• lb

31-43 N• m

45-59 ft• lb

61-80 N• m

37-47 ft• lb

50-63 N• m

52-66 ft• lb

70-89 N• m

7/16-20

24-34 ft• lb

32-46 N• m

51-66 ft• lb

69-89 N• m

41-52 ft• lb

55-70 N• m

58-74 ft• lb

78-100 N• m

1/2-13

37-50 ft• lb

50-67 N• m

69-90ft• lb

93-122 N• m

57-72 ft• lb

77-97 N• m

80-101 ft• lb

1/2-20

38-53 ft• lb

51-72 N• m

78-102 ft• lb

105-138 N• m

64-81 ft• lb

87-110 N• m

90-114 ft• lb

9/16-12

50-70 ft• lb

67-95 N• m

100-130 ft• lb

135-176 N• m

82-103 ft• lb 111-139 N• m 115-146 ft• lb 156-198 N• m

9/16-18

58-78 ft• lb

78-105 N• m 111-146 ft• lb

150-198 N• m

91-115 ft• lb

5/8-11

70-95 ft• lb

95-129 N• m

138-180 ft• lb

187-224 N• m

5/8-18

73-98 ft• lb

99-133 N• m

156-204 ft• lb

211-276 N• m

127-161 ft• lb 172-218 N• m 180-228 ft• lb 224-309 N• m

3/4-10

125-165 ft• lb 169-223 N• m 245-320 ft• lb

332-434 N• m

200-253 ft• lb 271-343 N• m 282-357 ft• lb 382-484 N• m

3/4-16

120-165 ft• lb 162-223 N• m 273-357 ft• lb

370-484 N• m

223-282 ft• lb 302-382 N• m 315-399 ft• lb 427-541 N• m

7/8-9

185-250 ft• lb 251-339 N• m 394-515 ft• lb

534-698 N• m

7/8-14

200-270 ft• lb 271-366 N• m 435-568 ft• lb

589-770 N• m

1-8

275-375 ft• lb 373-508 N• m 591-772 ft• lb

801-1046 N• m

1-12

290-395 ft• lb 393-535 N• m 663-867 ft• lb

899-1175 N• m

1 1/8-7

294-404 ft• lb 398-547 N• m 837-1095 ft• lb

1135-1484 N• m

1 1/8-12

412-549 ft• lb 558-744 N• m 939-1227 ft• lb

1273-1663 N• m

1 1/4-7

375-513 ft• lb 508-695 N• m 1181-1545 ft• lb 1601-2094 N• m

1 1/4-12

412-549 ft• lb 558-744 N• m 1308-1710 ft• lb 1773-2318 N• m

V01

Metric

Grade F Hex Flange

Metric

108-137 N• m 122-154 N• m

123-156 N• m 128-163 ft• lb 173-221 N• m

113-143 ft• lb 153-194 N• m 159-201 ft• lb 215-272 N• m

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

374

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft• lb X .75 = 23.25 ft• lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N• m X 1.5 = 78 N• m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N• m X 2.0 = 290 N• m

Lug Nut Torque Size

Type

Torque (ft• lb)

Torque (N• m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft• lb

120-135 N• m

5/8”

106-097

190-166 & 190-169

180-200 ft• lb

245-270 N• m

3/4”

106-098

190-167 & 190-170

290-325 ft• lb

395-440 N• m

7/8”

106-122

190-172 & 190-174

410-460 ft• lb

550-625 N• m

1”

106-145

190-175 & 190-189

630-700 ft• lb

855-950 N• m

1-1/8”

106-146

190-177

770-850 ft• lb

1045-1170 N• m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which is D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

375

376

AT/JT120 Related Publications Component

Ass’y

P/N

Model: AT/JT120............... Parts Manual ................................................................ ............ 053-10007 AT/JT120 ............... Operators Manual ......................................................... ............ 053-10025 AT/JT120 ............... Special Tools Guide ..................................................... .............. 052-901 Engine: Cummins .............. Operation & Maint. Manual QSB6.7 Stage V ................ .....................

SEE PRODUCT WEBSITE FOR INORMATION DEF System: See DW Operators Manual

Filters Engine: Air Filter Parts Ass’y Element (primary) ....................................................................................... 195-2742 Element (secondary) .................................................................................. 195-2743 Oil Filter Element ....................................................................................................... 195-1034 Fuel Filter Element (pre-filter with WIF sensor) ........................................................... 500-10282 Element (primary) .................................................................................... 195-1790 Hydraulic: Oil Filter Element (cartridge)Charge Filter .................................................................. 500-10003 Element (1-1/2-UNF, spin-on, Replacement) Main Filter ............................... 153-792 Element (1-1/2-UNF, spin-on, Break-In) ....................................................... 153-791 Element (1’-UNF, spin-on) Tank/Low Pressure Filter ..................................... 155-910

Water {H2O}: Water Strainer (2.250” x 7.0”) - Y-Strainer ................................................................... 159-239 Strainer (4.000” x 9.0”) - Y-Strainer ................................................................... 159-490 DEF Doser Filters: DEF Fluid Filter Element...………………………………………………………………… … 500-994 Frost Compensation Membrane……………………………………………………………..500-10305

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ......................................... 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ................................................. 190-052

Ver.02

ID0753743

377

ID0040564

378

ID0135281