Ditch Witch A645/A647 AR45/AR46 AR47/AR48 Earth Saw Parts Manual PDF

A-Earth Saws

Parts Manual

cmw®

050-685

Ditch Witch® A645 / A647 AR45 / AR46 AR47 / AR48 (Earth Saws) ISSUE NO. 5/PL-9/96

Copyright 1988, 1992, 1996 The Charles Machine Works, Inc. Issue No. 5/PL--9/96, For Replacement Copy Order P/N 050-685 Subsite, Jet Trac, ProTech, Roto Witch, Modularmatic, AutoCrowd, Sidekick, Perma Soil Ditch Witch and 0 are registered trademarks of The Charles Machine Works, Inc.

FOREWORD This book contains illustrated parts lists to help you select quality ProTech ® replacmntsfoyurDichWt parts will ® equipment. Using other replacement lessen the productivity of your equipment.

There are several things to remember while using this book: ♦

Part numbers in a box are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer might be able to locate the part for you.

♦

Footnotes provide more information to help you identify parts shown in the book.

♦

Assembly instructions and Tech Bits articles referenced in footnotes are available through your local Ditch Witch dealer.

♦

Descriptions and specifications in this book were current at publication.

However, The Charles Machine Works, Inc. reserves the right to improve equipment, so this book might not reflect the most current improvements.

♦

Instructions on recommended equipment use and maintenance are in the Operator's Manual that was shipped with your equipment.

Keep the following in mind when ordering ProTech replacement parts: ♦

Specify parts you need by part number and description, not by illustration reference numbers.

♦

Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it's old or new.

Thank you for buying and using Ditch Witch equipment and ProTech replacement parts.

Ditch Witch® EQUIPMENT AND REPLACEMENT PARTS NORTH AMERICAN* LIMITED WARRANTY POLICY The following Major Component Limited Warranty covers only Major Components listed under Major Component Limited Warranty that are manufactured and distributed by Charles Machine Works, Inc. ("CMW"). Replacement parts and other serial numbered Products ("Products") that are not listed under Major Component Limited Warranty, and non-major components are covered under Product Limited Warranty.

MAJOR COMPONENT LIMITED WARRANTY Major Components are warranted for a period of 1000 hours of use or one year, whichever occurs first, beginning on date of delivery of any such new Product to original purchaser.

Major Components are defined as:

Differentials and parts contained within.

Mechanical Transmissions.

Drive gear boxes and parts contained within.

Hydraulic, hydrostatic, and fluid pumps, motors and components that control or protect pumps and motors.

Auxiliary hydraulic control valves and electrical components used for controlling hydraulic components.

Hydraulic cylinders and components excluding repair kits.

Batteries, alternators, instruments, gauges, and protection components for electrical systems.

Pierce Airrow® bodies, strikers and tailpieces.

CMW will provide free replacement parts to original purchaser for any part of Major Components which has a defect in material or workmanship within warranty period. Defects will be determined by an inspection of Major Component or part by CMW or its authorized dealer. Original purchaser of the Product containing a Major Component must present Major Component or part to CMW or its authorized dealer for inspection within 30 days of the date Major Component or parts fails. CMW will provide the location of its inspection facilities or its nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts as it deems appropriate. *Equipment owners in countries other than U.S., Canada, Mexico and Puerto Rico should refer to Ditch Witch® International Warranty Policy.

PRODUCT LIMITED WARRANTY Products are warranted for *90 days from date of delivery of any new Product to original purchaser. CMW will provide free replacement parts to original purchaser for any Product which has a defect in material or workmanship. Replacement parts are warranted for 90 days from date of delivery of any such replacement part to original purchaser. Any part of a Product subject to ground contact is warranted only for defects in material or workmanship and only for the period of operational life of such part, which period shall not in any event exceed the 90 day limited warranty above.

Defects will be determined by an inspection of the Product or part by CMW or its authorized dealer. Original purchaser of the Product must present Product or part to CMW or its authorized dealer for inspection within 30 days of the date of failure. CMW will provide the location of its inspection facilities or its nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts as it deems appropriate.

*180 days for Ditch Witch® DR52, DR65 and DP195.

EXCLUSIONS FROM PRODUCT AND MAJOR COMPONENT LIMITED WARRANTY SPECIFICALLY EXCLUDED FROM PRODUCT AND MAJOR COMPONENT LIMITED WARRANTY ARE: -Transportation and labor charges related to repair, replacement, or inspection of Products, Major Components or parts.

-Parts subject to ground contact.

-All incidental or consequential damages.

-All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect or uses other than those for which Products were intended.

•All defects, damages, or injuries caused by improper training, operation, or servicing of Products in a manner inconsistent with manufacturer's recommendations.

-All engines and engine accessories (these are covered by original manufacturer's warranty).

-Tires, belts and other parts which may be subject to another manufacturer's warranty (such warranty will be available to purchaser).

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OR FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OR ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch® Products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, Products should be operated under anticipated working conditions prior to purchase.

This limited warranty applies to original purchasers only. Some states do not allow exclusion or limitation of incidental or consequential damages, so above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives original purchaser specific legal rights and the original purchaser may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW's Technical Service Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch® dealer.

First Printing 1/91 Revised 4/93

RELATED PUBLICATIONS A645/A647/AR45/AR46 PARTS MANUAL A645/A647/AR45/AR46 OPERATOR'S MANUAL 6510 PARTS MANUAL 7510 PARTS MANUAL R100 PARTS MANUAL HT100 PARTS MANUAL 6510 OPERATOR'S MANUAL 7510 OPERATOR'S MANUAL R100 OPERATOR'S MANUAL HT100 OPERATOR'S MANUAL SUPPLEMENTARY MAINTENANCE GUIDE SPECIAL TOOL GUIDE

050-685 054-442 050-597 050-667 050-574 050-572 054-426 054-446 054-405 054-456 050-633 052-901

LUBRICANT SPECIFICATIONS THE DEO GEO MPL MPG HYDO ATF-F AGMA-7

TRACTOR HYDRAULIC FLUID DIESEL ENGINE OIL, SAE 10W OR 10W40 MEETING API CLASSIFICATION SF/CD OR CE GASOLINE ENGINE OIL MEETING API CLASSIFICATION SD GEAR OIL, 80W90, MEETING API CLASSIFICATION GL5 MULTI-PURPOSE GREASE HYDRAULIC OIL, SAE 10W OR 10W40, MEETING API CLASSIFICATION SD AUTOMATIC TRANSMISSION FLUID MEETING ALLISON CLASSIFICATION C-3 WORM GEAR LUBRICANT MATCHING AMERICAN GEAR MANUFACTURERS' ASSOCIATION COMPOUND #7 3

CONTENTS Attachment Frame A645, A647 14 Attachment Frame AR45 15 Attachment Frame AR46 16 Auger Hydraulics A645 86,87 Auger Hydraulics AR45 88 Auger Hydraulics AR46 89 Auger Lift Cylinder 101 Auger Parts A645, AR45 38 Auger Parts AR46 40,41 Auger Valve Installation 9 Chain Guards A645, A647 34 Chain Guards AR45, 46, 47, 48 36,37 Chain Oiler, RAD AR45,46,47,48 60,61 Chain Oiler, RAD for A645, A647 58 Chain Oiler, Wheel Dr. AR45, AR47 .. 62,63 Chain Oiler, Wheel Dr. AR46, AR48 .. 64,65 Chute Assembly A647, AR47, AR48.. 48,49 Chute Hydraulics A647, AR47, AR48. 78,79 Cleaner 54,55 Cleaner Hydraulics A645, A647 80,81 Cleaner Hydraulics AR45, AR47 82,83 Cleaner Hydraulics AR46, AR48 84,85 Cross Shaft AR45, AR46 30 Cross Shaft AR47, AR48 32,33 Cross Shaft Assy Instructions 6 Cutter Wheels A645, A647 20,22 Cutter Wheels AR45, 46, 47, 48 24,25 Cylinder 151-031 98.99 Decal Kit A645, AR45, AR46 10,11 Decal Kit A647, AR47, AR48 12,13 Drive Line A645, A647 26 Drive Line AR45, AR46 27 Drive Line AR47, AR48 28,29 Front Counterweight A645 42 Front Counterweight AR45, AR46 44,45 Front Counterweight AR46 46,47 Hydraulic Control Valve 6 Spool 92 Hydraulic Control Valve 9 Spool 90,91 Hydraulic Control Valve Single Spool. 94,95 Hydraulic Motor-Auger Dr 96 Hydraulic Schematic A645, A647 68,69 Hydraulic Schematic AR45, AR46 70 Installation Instructions 5 Lubrication Fittings 56 Parking Stand 66 Skid System 52,53 Spoils Chute A647, AR47, AR48 50,51

Trench Cleaner Cylinder 103,104 Wheel Assembly 7,8 Wheel Frame A645, AR45, AR46 17 Wheel Frame A647, AR47, AR48 18,19 Wheel Lift Cylinder 100 Wheel Lift Hydraulics A645, A647 72,73 Wheel Lift Hydraulics AR45, AR47 74,75 Wheel Lift Hydraulics AR46, AR48 76,77 Miscellaneous Section 0-ring Replacement Chart Bolt & Nut Torque Charts Warranty Registration

4

106 107,108 109,110

EARTHSAW INSTALLATION INSTRUCTIONS FOR A645/A647 AR45 AR46 1.

Back the basic tractor to earth saw and in line with boss mounts.

2.

Stop basic tractor about 8 inches (200mm) from earth saw.

3.

Connect the hoses from the boom lift valve section to the saw lift cylinders.

4.

Back the basic unit up to the saw attachment frame.

5.

If the mounting bosses are too low, raise the attachment frame with a jack or overhead hoist, place blocks underneath the parking stand, remove jack or hoist.

6.

If the saw mounting bosses are not vertically aligned with the tractor, align them with the saw lift control.

7.

Put the boss mounting bolts through the bosses, screw nuts on and torque to 560 ft.lb (759 N.m).

8.

Align the right angle drive and idler sprockets (by adding or removing machine bushings) with the saw sprocket using a straight edge. Install chain adjustment idler until no more than 1/2 inch (13mm) of slack is in the long span of chain.

Adjust oiler till it just touches the chain. Turn the valve on. Install shields and guards.

9.

Connect the hoses for the optional (if used) auger and trench cleaner. Also connect the final drive chain oiler hose to the fitting on the end of the control valve.

10.

Raise the wheel, shut off the engine, and remove the parking stand.

11.

Save the parking stand for future use.

5

CROSS SHAFT ASSEMBLY INSTRUCTIONS FOR AR45 AND AR46 1.

2.

3.

4.

5.

Install the triple sprocket (175-801) and two keys (166-819) on the end of the cross shaft (167-123 for AR45 or 167-125 for AR46) with the snap ring groove.

Install the snap ring (115-532).

Slide the spacer (181-901) over the shaft against the sprocket.

Press three bearing seals (157-522) onto three seal rings (181-888). Be sure the side of the seal stamped "This Side Out" faces the shoulder of the seal ring.

Slide a seal/seal ring assembly over the shaft. The seal should face away from the sprocket.

Steps 6 thru 10 involve a bearing set (125-390 or 125-400) {See NOTE below} and a bearing housing (181-899) The bearing set has matched parts (2 cones, 2 cups, 1 cup spacer and 1 cone spacer). Be sure NOT to mix them up with other bearing sets.

NOTE: Units prior to s/n 2F0516 used bearing set 125-390 and 125-389. All others use bearing set 125-399 and 125-400. The cones in sets 125-389 and 125-390 are a slip fit onto the cross shaft. The cones with sets 125-399 and 125-400 are an interference fit. Installing these cones will require pressing them on or heating them before installation. Be sure NOT to heat the cones above 250 degrees F or the bearings will be damaged. Replacement cross shafts will require 125-399 and 125-400 regardless of serial number.

6.

7.

8.

9.

10a. lob.

11.

12.

Install two cups and one cup spacer into the housing. The larger ID's of the cups should face away from each other.

Slide a bearing cone over the shaft. The cone should point away from the sprocket.

Slide the bearing housing over the cone and seal. The grease zerk hole should face the sprocket.

Slide the remaining cone spacer and cone over the shaft and into the housing.

Slide a seal/seal ring assembly over the shaft and into the housing.

On the AR46 only, slide a spacer (181-917) over the shaft and against the seal ring.

Install the double sprocket (175-718) and two keys (166-820) against the seal ring.

Slide a seal/seal ring assembly over the shaft against the sprocket. The seal should face away from the sprocket.

Steps 13 thru 16 involve bearing sets (125-389 or 125-399) and a bearing housing (181-887).

The bearing sets have matched parts which should not be mixed.

13.

14.

15.

16.

17.

18a.

18b.

19.

20.

Install two cups and one cup spacer into the housing as in Step 6.

Slide a bearing cone over the shaft. The cone should point away from the sprocket.

Slide the housing over the cone and seal The machined OD pilot of the housing should face the sprocket.

Slide the remaining cone spacer and cone over the shaft and into the housing.

Install one washer (181-885) and 4 bolts (105-970) on the end of the shaft. Tighten the bolts to 260 ft.lb (352.5 N.m).

Apply a thin bead of silicone to the inner face of the end cap (311-644). Apply the bead outside the bolt holes. It is important that no silicone gets into the bearing cavity when the end cap is installed.

Early versions used silicone sealer. Later version use two gaskets 9165-714). The two may be interchanged, however the gaskets are preferred.

Install the end cap and four bolts (105-067) over the washer. Tighten the bolts to 100 ft.lb (136 N.m).

After the silicone (if used) has cured for 6 to 12 hours, lubricate both bearing sets with EP grease.

6

ASSEMBLY INSTRUCTIONS FOR A645/A647/AR45/AR46 WHEEL 1.

2.

3.

4.

Sandwich the wheel shaft (311-657 for A645/ A647 or 311-674 for AR45/ AR46) between the two cutter wheels (311-656 for A645/A647 or 304-973 for AR45 and AR46).

Place one spacer ring (181-878) on the outside of each wheel and install eight bolts (106-057) (16 on AR45/AR46) and eight nuts (105-953) (16 on AR45/AR46) making sure to align the bolt holes on the outside of the wheels. Apply Loctite 277 and torque the bolts to 650 ft.lbs (881 N.m).

Press three bearing seals (157-522) onto three seal rings (181-888). Be sure the side of the seal stamped "This Side Out" faces the shoulder of the seal ring.

Slide a seal/seal ring assembly over each end of the wheel shaft. The seals should be facing the outside.

Steps 5 thru 8 involve two bearing sets (125-389 or 125-399) {See NOTE below} and two bearing housings (one each of 181-887 and 181-886) The bearing sets have matched parts (2 cones, 2 cups, 1 cup spacer and 1 cone spacer) be sure not to mix them up.

NOTE: Units prior to s/n 2F0516 used bearing set 125-389. All others use bearing set 125-399. The cones in set 125-389 are a slip fit on the wheel shaft. The cones in set 125-399 are an interference fit.

Installing set 125-399 will require pressing the cones onto the shaft or heating them before installation.

NOT heat the cones above 250 degrees F. or the bearings will be damaged! Replacement wheel shafts will require set 125-399 regardless of serial number.

5.

6.

7.

8.

9.

10a.

10b.

11.

12.

13a.

13b.

14.

15.

16.

Do

Install two cups and one cup spacer into each bearing housing. The larger ID's of the cups should be facing away from each other.

Slide a bearing cone over each end of the wheel shaft. The cones should be pointing outward.

Slide the bearing housings over the cones and seals. The machined OD pilots of the housings face the inside. Housing (181-886) goes over the long end of the shaft while housing (181-887) goes over the short end.

Slide the cone spacers and the remaining cones over the shaft and into the housings.

On the short end of the shaft install one washer (181-885) and four bolts (105-970). Tighten the bolts to 260 ft.lbs (176 N.m).

Apply a thin bead of silicone sealer to the inner face of the end cap (311-644). Apply this bead outside of the bolt holes. It is important that no silicone gets into the bearing cavity when the end cap is installed.

Early versions used silicone. Later versions used two gaskets (165-714) The two may be interchanged, however the gaskets are preferred.

Install the end cap and four bolts (105-067) over the washer. Tighten the bolts to 100 ft.lb (136 N.m).

On the longer end of the shaft, slide the remaining seal/seal ring assembly over the shaft and into the housing (the seal should face the inside).

On an A645 or A647, install two keys (166-819), one sprocket (175-715) and one spacer (181879). Repeat step 9 for the washer and bolts.

On an AR45 or AR46 install two keys (166-819) and one sprocket (175-715). Repeat step 9 for the washer and bolts.

Install the wheel assembly to the saw frame with the sprocket on the left hand side.

NOTE: Early versions used a shim (311-635). It is not required in current production or replacement situations.

Fasten the housings to the frame with eight bolts (105-489) and nuts (105-348). Tighten the bolts to 730 ft.lb (990 N.m).

For 6 inch wide cut, install five segments (311-662), five segments (311-663), sixty spacers (181905), twenty wear bars (10 each of 311-659 and 10 each of 311-735), sixty bolts (106-057) and sixty washers (105-460). The wear bars are of two different designs and should alternate around the wheel. The segments fit between the cutter wheels and should alternate between the two segment types. Segments (311-662 and 311-663) have weld beads on the inside of the two curved bars for ID purposes. (311-662 has two beads and 311-663 has one).

17.

18.

19.

20

The wear bars bolt to the sides of the wheel using the segment bolts with the spacers between the wear bars and wheel. Place the washers under the heads of the bolts, apply Loctite 277 to the bolts, and torque to 650 ft.lb (881 N.m). To minimize distortion of the wheel assembly, tighten the bolts in a star pattern.

For 4-1/2 inch wide cut, substitute 311-660, 311-661, 105-460 and 106-071 for 311-662, 311-663, 181-905 and 106-057 respectively.

For 9-1/2" cut, install 4 segments (311-681), 3 segments (311-682) and 3 segments (311-683) The three segment designs should alternate around the wheel. The segments have weld beads on the inside of the curved bar for identification purposes. (311-681 has a 1 inch long weld bead, 311-682 has two 1 inch long weld beads and 311-683 has three 1 inch long weld beads.)

After the silicone (If used) has cured for 6 to 12 hours, lubricate both bearing sets with EP grease. (See steps 10a and 10b above.)

8

INSTALLATION PROCEDURES EARTH SAW AUGER VALVES

When mounting an A645, AR45 or AR46 equipped with auger, two special valve sections are required in the tractor valve: a four position valve section (500-491) with float and a single detent (in the float position; and a three position valve section (500-492) with detents in both actuated positions.

If a tractor with a standard 9 spool (6510/7510) or 6 spool (R100/HT100) is used for this set-up, changing these sections is very important. Otherwise function of the auger will be greatly impaired.

The procedure is: Remove the control valve from the tractor.

1.

Locate the valve inlet cover (it faces the rear of the tractor when installed).

2.

Remove the three nuts holding the inlet cover on.

3.

Remove the inlet cover and the next two valve sections, paying close attention to how the 4.

0-rings are installed between sections.

Install the 4 position valve section (500-491) and then the 3 position section (500-492), making 5. sure the 0-rings are not pinched.

Replace the inlet cover and nuts. Torque to 32 ft.lbs (43 N.m).

6.

Install the handles from the old sections.

7.

Check the operation of the handles, particularly the 4 position section. It should go into float (the 8. detented position) when the handle is pushed away from the operator. If not, reverse the position of the lever bracket (500-027) attached to the valve section.

If the valve sections are difficult to operate or do not operate at all, the tie bolts may be 9. loosened somewhat. However, if they are too loose, the valve will leak between sections.

Reinstall the valve in the tractor.

10.

Connect the auger motor hoses to the most rearward section.

11.

On a 6510 or 7510, connect the auger lift hoses to the second from the rear valve section.

12.

On an R100 or HT100, install a selector valve (155-624) in the front of the right hand fender.

13.

Connect the selector valve input to the valve sections second from the rear. Connect the auger lift and backfill blade angle hoses to the selector valve outputs. Installation of the selector valve is shown in more detail in the R100 or HT100 parts manual.

Install the control valve decals. On a 6510 or 7510, control valve decal (275-437) goes next to 14. the control valve. On an R100 or HT100, control valve decal (275-441) goes next to the control valve, and selector valve decal (275-442) goes next to the selector valve.

Make sure the direction of operation of all functions agrees with the decals. If not, reverse the 15. appropriate hoses.

9

275-578 DECAL KIT For Models A645, AR45 And AR46 Ref. No. 1.

2.

3.

Part Number 050-378 276-103 275-193 275-197

4.

5.

275-233 275-310

8/87

Qty. 2 2 1 2 2

Description Location Diagram Danger Rotating Wheel Caution Flying Objects Danger Rotating Shaft (Auger Option) Danger (3" x 18") Ditch Witch® Emblem

8.

Part Number 275-434 275-435 275-436 275-437 275-441 275-442

Qty. 2 2 2 1 1 1

9.

275-443

1

Ref. No. 6.

7.

10 (CONTINUED)

Description A645 Model-ID AR45 Model-ID AR46 Model-ID Control Value (A645) Control Valve (AR45 & AR46) Selector—Blade & Auger (Auger Option) Danger Rotating Wheel

050-378

Continued 050-378 Page 2

0 O

0

.25

.75

11

DECAL KIT A647, AR47, AR48 REF NO. 1.

2.

3.

4.

5.

6.

7.

PART NUMBER OTY DESCRIPTION 275-616 274-175 274-191 274-192 274-176 274-193 275-103 275-193 275-233 275-443 274-199

2 2 2 1 1 2 2 2 1 1

REMARKS

DECAL KIT A647 MODEL ID AR47 MODEL ID AR48 MODEL ID CONTROL VALVE CONTROL VALVE DANGER-ROTATING WHEEL CAUTION-FLYING OBJECTS DANGER (2.75" X 18") DANGER-ROTATING WHEEL SELECTOR-BLADE & SHOE

INCL REF NO.'S 1-6

A647 AR47, AR48

AR47, AR48

FOOTNOTES

B

13

801 -71 5

'ATTACHMENT FRAME A645 - A647

Ref. No.

Part Number

Qty.

Description

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

105-348 105-351 105-352 105-357 105-392 105-399 105-437 105-439 105-465 105-488 105-820 105-823 105-943 105-969 105-919 105-994 106-012 110-083 110-402 115-458

8 4 1 5 1 1 3 8 2 4 4 2 2 2 4 2 4 4 1 1

Nut (7/8-NC) Nut (3/4-NC) Screw (3/4-NC x 5", SO HD) Locknut (5/8-NC) Bolt (3/4-NF x 1-1/4") Washer Bolt (5/8-NC x 2-1/2") Washer (7/8") Bolt (5/8-NC x 3-1/4") Bolt (7/8-NC x 2-1/2") Flange Lock Bolt (1/4-NC x 3/4") Flange Lock Bolt (5/16-NC x 3/4") Bolt (5/8-NC x 2-3/4") Flange Bolt (5/8-NC x 1-1/2") Bolt (7/8-NC x 9") Flange Locknut (5/8-NC) Flange Bolt (5/8-NC x 3"), Machinery Bushing Bearing End Closure Snap Ring

50081-50081

Ref. No.

Part Number

21.

22.

125-435 125-616 115-001 125-761 165-705 166-821 167-118 175-714 175-716 181-857 183-390 183-515 304-879 311-519 311-520 311-522 125-762 311-268

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

atY.

Description

4 2

Fiber Bushing Flange Bearing (3" ID) Zerk (1/8-NPT, STR) Steel Bushing (2.5" ID x 1.5" LG) Felt Washer Key (.5" x .75" x 2.25") Cross Shaft (3" OD x 14.3" LG) Double Sprocket (No. 120-2, 14 T) Sprocket (No. 120, 25 T) Tapered Bushing (.78" LG) Tapered Pin (5.88" LG, 5/8-NC) Pin (2.5" OD x 21" LG) End Cap Bearing Support Pivot Boss Attachment Frame Steel Bushing (2.5" ID x 2" LG) 1 Solid Link

1 2 4 1 1 1 2 2 1 1 1 1 1 1 4

'Solid links (ref. no. 37) replace the hydraulic cylinder and provide a rigid axle, which is required when an earth saw attachment is mounted on a 6510 or 7510 with rear steering.

14

ATTACHMENT FRAME AR45

10 9

12

Ref. No.

Part Number

Qty.

Description

Ref. No

Part Number

Qty.

Description

1.

105-348

4

Nut (7/8-NC, GD 8)

12.

304-877

1

Bearing Bracket

2.

105-489

4

Bolt (7/8-NC x 5", GD 8)

13.

304-879

1

End Cap

3.

105-820

6

Flange Lock Bolt (1/4-NC x 3/4")

14.

304-880

1

Pin Stop

4.

105-823

2

Flange Lock Bolt (5/16-NC x 3/4")

15.

304-890

1

Attachment Frame

5.

105-969

2

Flange Bolt (5/8-NC x 1-1/2", GD 8)

16.

125-762

1

Steel Bushing (2" LC)

6.

105-979

4

Bolt (7/8-NC x 9")

17.

105-378

2

qam Nut (1-NF)

7.

125-435

4

'Composition Bushing (1.382" ID x 1.536" 00)

18.

160-343

2

2110 Rod End

8.

9.

125-161

Steel Bushing (1.5" LG) Tapered Bushing (.78" 10)

304-333

2

2Solid Link

181-857

1 2

19.

10. 183-390

2

Tapered Pin (5.88" LG, 5/8-NC)

11. 183-515

1

Pin (2.5" OD x 21" LG)

50087-50087

'Refer to special tool diagram 052-511 for bushing driver.

2 Solid links and associated parts (ref. no.'s 17 thru 19) replace the rear steering

hydraulic cylinders, providing a rigid rear axle, when an Earth Saw is mounted on an R100 with rear steering.

15

-

ATTACHMENT FRAME AR46

4

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-348

4

Nut (1/8-NC, GD 8)

12.

304-877

1

Bearing Bracket

2.

105-489

4

Bolt (7/8-NC x 5", GD

11

304-879

1

End Cap

3.

105-820

4

Flange Lock Bolt [1/4-NC x 3/4")

14.

305-300

1

Attachment Frame

125-762

1

Steel Bushing (2" LG)

4.

105-823

2

Flange Lock Bolt (5/16-NC x 3/4")

15.

5.

105-969

2

Flange Bolt (5/8-NC x 1-1/2", GD 8)

16.

105-378

2

2Jam Nut (1-NF)

6.

105-919

4

Bolt (7/8-NC x 9")

17.

160-343

2

2Tie Rod End

7.

125-435

4

'Composition Bushing (1.382" ID x 1.536" OD)

18.

304-333

2

2Solid Link

8.

125-761

1

Steel Bushing (1.5" LG)

9.

10.

181-857

2

Tapered Bushing (.78" LG)

183-390

2

Tapered Pin (5.88" LG, 5/8-NC)

'Refer to special tool diagram 052-511 for bushing driver.

2 Solid links and associated parts (ref. no.'s 16 thru 18) replace the rear steering hydraulic cylinders, providing a rigid rear axle, when an Earth Saw is mounted on an R100 with rear steering.

11.

183-515

1

Pin (2.5" OD x 21" LC)

50091.50091

16

- WHEEL FRAME

'

A645 - AR45 - AR46

25 22 / /

1 19 11

44.

10

N27 \ 3 `2 N 21

21 -2 3

29

Ref. No.

Part Number

Qty

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

105-031 105-118 105-162 105-351 105-421 125-762 105-819 105-832 105-836 105-845 105-969 105-973 106-015 106-039 115-757 115-765 116-265

3 8 8 4 4 2 8 8 3 8 5 2 8 3 1 1 1

16.

50082-50082

Bolt (3/8-NC x 1") Washer (3/8") Bolt (3/8-NC x 2-1/4") Nut (3/4-NC) Bolt (3/4-NC x 3-1/2") Steel Bushing (2" LG) Flange Lock Bolt (1/4-NC x 1") Flange Lock Nut [1/4-NC) Flange Lock Bolt (1/4-NC x 1/2") Flange Lock Nut (3/8-NC) Flange Lock Bolt (5/8-NC x 1-1/2") Bolt (1-NC x 9") Nutsert (1/4-NC) Nutsert (3/8-NC) Wear Strip (5.67' LG)-A645 Wear Strip (8.7" LG)-AR45 and AR46 Belt (8.5" x 11.38")

Ref. No.

Part Number

Qty.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

125-728 125-737 181-857 183-499 311-518 311-586 311-587 311-590 311-629 311-640 311-647 311-648 105-319 311-670

2 2Fiber Bushing (1.536" OD x .99" 10) 2 2Composition Bushing (1.536" OD x 1.99" LG) 5 Tapered Bushing (.69" ID x 1.75" OD) 4 Tapered Pin (3.75" LG, 5/8-NC) 2 Idler Block 1 Nut Block 1 Cover 24_ Saw Frame 1 Adjustment Idler Arm 1 Strap 1 Left Skid Plate 1 Right Skid Plate 4 'Bolt (3/4-NC x 1-1/2") 1 'Rock Breaker

28.

29.

Description

'Rock breaker and hardware (ref. no.'s 28 and 291 are used when unit is not equipped with spoils auger.

2 Refer to special tool diagram 052-511 for bushing driver.

17

WHEEL FRAME A647/AR47/AR48 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

PART NUMBER OTY DESCRIPTION 105-031 3 BOLT (3/8-NC X 1") 105-118 8 WASHER (3/8") 105-162 8 BOLT (3/8-NC X 2-1/4") 311-690 1 SAW FRAME 115-020 2 ZERK 125-762 2 STEEL BUSHING 105-819 8 FLANGE LOCK BOLT 105-832 8 FLANGE LOCKNUT 105-836 3 FLANGE LOCK BOLT 105-845 8 FLANGE LOCKNUT 105-969 5 FLANGE LOCK BOLT 105-973 2 BOLT (1-NC X 9") 106-015 8 NUTSERT (1/4-NC) 106-039 3 NUTSERT (3/8-NC) 115-765 1 WEAR STRIP 116-265 1 BELT 125-728 2 FIBER BUSHING 125-737 2 COMPOSITION BUSHING 181-857 5 TAPERED BUSHING 183-499 4 TAPERED PIN 311-518 2 IDLER BLOCK 311-586 1 NUT BLOCK 311-587 1 COVER 311-629 1 ADJUSTMENT IDLER ARM 311-640 1 STRAP

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES 1 -REFER TO SPECIAL TOOL DIAGRAM 052-511 FOR BUSHING DRIVER.

19

801-089

CUTTER WHEELS A645/A647 REF NO.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

PART NUMBER OTY DESCRIPTION 100-730 100-731 100-679 105-066 4 105-348 8 105-460 AR 105-489 8 105-970 4 105-340 8 105-550 16 106-057 60 106-085 60 115-004 1 125-399 2 125-389 2 136-105 AR 136-106 AR 136-108 157-522 3 166-818 2 181-878 2 181-885 2 181-886 1 181-887 1 181-888 3 181-905 60 235-107 235-114 235-115 235-116 235-117

REMARKS

4-1/2" SEGMENT KIT 6" SEGMENT KIT 9-1/2" SEGMENT KIT BOLT (1/2-NC X 2-3/4") NUT(7/8-NC) WASHER (3/4") BOLT (7/8-NC X 5") BOLT (5/8-NC X 1-3/4) LOCKNUT(3/4-NC) BOLT (3/4-NC X 4-1/2) BOLT (3/4-NC X 4") BOLT (3/4-NC X 3-1/4" ) ZERK (02N X 45) BEARING ASSEMBLY BEARING ASSEMBLY CARBIDE CAP BIT CARBIDE INSERT BIT RETAINER RING SEAL KEY (.75" X 1" X2.25") SPACER RING WASHER BEARING HOUSING BEARING HOUSING SEAL RING SPACER TOOTH BLOCK CLAMP MOUNTING BLOCK FIXTURE MOUNTING BLOCK FIXTURE MOUNTING BLOCK FIXTURE MOUNTING BLOCK FIXTURE

INC REF #'S 3,9 AND 31. & SEE FOOTNOTE 3 INC REF #'S 8.21 AND 32. & SEE FOOTNOTE 3 INC REF #'S 3,9 AND 35. & SEE FOOTNOTE 3

60W/6" SEG. OR 120W/4-1/2" SEG. OR 120W/9-1/2 SEG.

SEE FOOTNOTE 2 INC REF # 13 & SEE FOOTNOTE 1 INC REF # 13 & SEE FOOTNOTE 1

A645/A647

FOR 6" SEGMENT FOR 4.5 SEG. WITH TWO 1" WELD UNDER SEG. BAR FOR 4.5 SEG. WITH ONE 1" WELD UNDER SEG. BAR FOR 6 SEG. WITH TWO 1" WELD UNDER SEG. BAR FOR 6 SEG. WITH ONE 1" WELD UNDER SEG. BAR

FOOTNOTES 1. INCLUDES 60/4.5" WHEEL, 70/6" WHEEL, 70/9.5" WHEEL 2. EARLY MODEL ENDS WITH SERIAL NO. 2E0515 3. INCLUDES INSTALLATION DIAGRAM 050-111

D

21

802-179

CUTTER WHEELS A645/A647 REF NO. 24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

PART NUMBER OTY DESCRIPTION REMARKS 259-001 BIT PULLER (HAMMER TYPE) 259-002 BIT PULLER ( SLIDE-HAMMER TYPE) SEE FOOTNOTE 4 [311-6351 1 SHIM 311-644 END CAP 311-656 2 SAW WHEEL HAS HOLES FOR WEAR BAR (ITEM #39) 311 -773 2 WEAR BAR WHEEL 311-677 1 WHEEL SHAFT 311-659 10 WEAR BAR 311-735 10 WEAR BAR HAS TWO 1" WELDS UNDER SEG. BAR BASE 311-661 5 4-1/2" BIT SEGMENT HAS ONE 1" WELD UNDER SEG. BAR BASE 311-660 5 4-1/2" BIT SEGMENT HAS TWO 1" WELDS UNDER SEG. BAR BASE 311-662 5 6" BIT SEGMENT HAS ONE 1" WELD UNDER SEG. BAR BASE 311-663 5 6" BIT SEGMENT 136-107 AR BIT BLOCK 165-714 2 GASKET 311-681 4 9-1/2" BIT SEGMENT HAS ONE 1" WELD UNDER SEG. BAR BASE. SEE F/N 5 HAS TWO 1" WELDS UNDER SEG. BAR BASE. SEE F/N 5 311-682 3 9-1/2" BIT SEGMENT 311-683 3 9-1/2" BIT SEGMENT HAS THREE 1" WELDS UNDER SEG. BAR BASE. SEE F/N 5 105-302 4 BOLT (5/8-NC X 2") GD8 195-611 40 BOLT (1/2-NC X 1-1/4", ALN HD,CSK) 305-390 10 BACK-UP BAR 305-391 10 WEAR BAR RECTANGULAR BAR BEVEL EDGED BAR 305-392 10 WEAR BAR

FOOTNOTES 4. SHIM IS NOT REQUIRED WHEN REBUILDING EARTH SAW CUTTER WHEEL. 5. A645,AR45, AR46 ONLY, WILL NOT FIT A647, AR47, OR AR48

D

22

802-179

23

CUTTER WHEELS AR45/AR46/AR47/AR48

13 30 / 22 25 \ > 1 23

33-® 21

//

)2 35

30

7-813

12

REPAIR TOOLS

28

B

24

803-376

CUTTER WHEELS AR45/AR46/AR47/AR48 REF PART

NO. NUMBER OTY DESCRIPTION 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

REMARKS 105-066 4 BOLT (1/2-NC X 2-3/4") 105-348 8 NUT(7/8-NC) 60W/6" SEG. OR 120W/4-1/2" SEG. OR 120W/9-1/2 SEG. 105-460 AR WASHER (3/4") 105-489 8 BOLT (7/8-NC X 5") 195-611 40 BOLT (1/2-NC X 1-1/4", ALN HD, CSK) 305-390 10 BACKUP BAR 305-391 10 WEAR BAR RECTANGULAR STYLE BEVEL EDGED STYLE 305-392 10 WEAR BAR 106-057 60 BOLT (3/4-NC X 4") 106-085 60 BOLT (3/4-NC X 3-1/4" ) 115-004 1 ZERK (02N45) 125-399 2 BEARING ASSEMBLY SEE FOOTNOTE 2 125-289 2 BEARING ASSEMBLY INC REF # 13 & SEE FOOTNOTE 3 136-105 AR CARBIDE CAP BIT 136-106 AR CARBIDE INSERT BIT INC REF # 13 & SEE FOOTNOTE 3 RETAINER RING 136-108 157-522 3 SEAL AR45/AR46 166-819 2 KEY (.75" X 1" X 5.63") 166-842 2 KEY (.75" X 1" X 4.40") AR47/AR48 181-878 2 SPACER RING 181-885 2 WASHER 181-886 1 BEARING HOUSING 181-887 1 BEARING HOUSING 181-888 3 SEAL RING FOR 6" SEGMENT 181-905 60 SPACER TOOTH BLOCK CLAMP 235-107 235-114 MOUNTING BLOCK FIXTURE FOR 4.5 SEG. WITH TWO 1" WELD UNDER SEG. BAR FOR 4.5 SEG. WITH ONE 1" WELD UNDER SEG. BAR 235-115 MOUNTING BLOCK FIXTURE FOR 6 SEG. WITH TWO 1" WELD UNDER SEG. BAR 235-116 MOUNTING BLOCK FIXTURE FOR 6 SEG. WITH ONE 1" WELD UNDER SEG. BAR MOUNTING BLOCK FIXTURE 235-117 259-001 BIT PULLER (HAMMER TYPE) BIT PULLER ( SLIDE-HAMMER TYPE) 259-002 311-635 1 SHIM SEE FOOTNOTE 1 311-644 END CAP HAS HOLES FOR MOUNTING WEAR BAR (ITEM #7) 305-389 2 WEAR BAR WHEEL 304-973 2 SAW WHEEL 311-677 1 WHEEL SHAFT 311-659 10 WEAR BAR 311-735 10 WEAR BAR 311-660 5 4-1/2" BIT SEGMENT HAS TWO 1" WELDS UNDGER SEG. BAR BASE 311-661 5 4-1/2" BIT SEGMENT HAS ONE 1" WELD UNDER SEG. BAR BASE HAS TWO 1" WELDS UNDER SEG. BAR BASE 311-662 5 6" BIT SEGMENT 311-663 5 6" BIT SEGMENT HAS ONE 1" WELD UNDER SEG. BAR BASE 136-107 AR BIT BLOCK 165-714 2 GASKET HAS ONE 1" WELD UNDER SEG. BAR BASE. SEE F/N 4 311-681 4 9-1/2" BIT SEGMENT HAS TWO 1" WELDS UNDER SEG. BAR BASE. SEE F/N 4 311-682 3 9-1/2" BIT SEGMENT HAS THREE 1" WELDS UNDER SEG. BAR BASE. SEE F/N 4 SEGMENT 311 -663_ _3_ 3-1 a 105-302 4 BOLT (5/8-NC X 2") GD8

FOOTNOTES 1. SHIM IS NOT REQUIRED WHEN REBUILDING EARTH SAW CUTTER WHEEL. 2. EARLY MODEL ENDS WITH SERIAL NO. 2F0515 3. INCLUDES 60/4.5" WHEEL, 70/6" WHEEL, 70/9.5" WHEEL 4. A645, AR45, AR46 ONLY, WILL NOT FIT A647, AR47, OR AR48

B

25

803-376

DRIVE LINE A645 A647 -

12

16

11

13

Ref. No.

Part Number

Qty.

Description

Ref.

No.

Part Number

1.

105-366

1

Bolt (1-NC x 4-1/2", GD 8)

10.

175-705

Idler Sprocket (11 T, No. 120)

2.

110-112

AR

Machinery Bushing

11.

175-714

Double Sprocket (No. 120, 14 1)

3.

115-009

1

Zerk (1/4-NF, STR)

12.

175-715

Double Sprocket (No. 120, 23 T)

4.

130-501

Connector Link (No. 120)

13.

175-716

Sprocket (No. 120, 25 T)

5.

130-503

Roller Link (No. 120)

14.

181-495

Sprocket Spacer (1" ID x 1.75" OD)

6.

125-282

Bearing (1" ID)

15.

181-599

Sprocket Spacer (1" ID x 2.25" OD)

7.

130-504

Double Connector Link (No. 120-2)

16.

181-879

Spacer (4.5" ID x 5" OD)

8.

130-515

Roller Chain (No. 120, 50 P)—Incl.

17.

311-366

Idler Nut (1-NC)

1 1

ref. no. 4 and 5 9.

130-516

1

Double Roller Chain (No. 120, 96 P)—Incl. ref. no.'s 5 and 7

28055-28057

26

Qty.

Description

DRIVE LINE AR45 and AR46

15

18

Ref. No.

Part Number

Qty.

Description

1.

2.

3.

4.

5.

6.

7.

105-423 105-466 105-978 105-981 115-001 125-209 130-517

1 1 1 1 1 1 1

8.

9.

130-503 130-504 130-710

1

10.

130-703 130-707

Washer (3/4") Bolt (3/4-NC x 2-1/21 Nut (1-1/4-NC) Idler Bolt (1-1/4-NC x 6") Zerk (1/8-NPT, STR) 'Bearing (1.25" ID) Double Roller Chain (#120-2, 74 Mind. ref. no. 8 Roller Link (#120) Double Connector Link (#120-2) Triple Roller Chain (#160.3, 74 P)Incl. ref. no.'s 10 Roller link (#160) Triple Connector Link (#160-3)

28056-28058

Ref. No.

Part Number

Qty.

Description

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

175-718 175-719 175-720 115-801 175-802 180-062 181-051 181-902 181-903 167-123 167-125 166-819 166-820

1 1 1 1 1 1 1 1 1 1 1 2 2

Double Sprocket (#120-2, 47 T, 23.31" OD) Double Sprocket (#120-2, 12 T, 30 S, 6.5" OD) Double Sprocket (#120-2, 12 T, 6.5" 00) Triple Sprocket (#160-3, 13 T, 9.31" OD) Triple Sprocket (#160-3, 19 T, 1119" OD) Dirt Shield (1.25" ID x .28" THK) Out Shield (1.25" ID x .78" THK) Sprocket Spacer (3" ID x 3.75" OD) Sprocket Spacer (1.25" ID x 2.13" 00) Cross Shaft (4.33" 00 x 20.01" LG)—AR45 Cross Shaft (4.33" OD x 43.63" LG)—AR46 Key (.75" x 1" x 5.63" LG) Key (1" x 1" x 2.88" IA)

21.

22.

'Refer to special tool diagram 052-519 for bearing driver.

27

DRIVE LINE AR45 AND AR46 REF PART

NO. NUMBER QTY DESCRIPTION 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

REMARKS 105-423 1 WASHER (3/4") 105-466 1 BOLT (3/4-NC X 2-1/2") 105-978 1 NUT (1-1/4-NC) 105-981 1 IDLER BOLT (1-1/4-NC X 6") 115-001 1 ZERK (02N) 125-209 1 BEARING (1.25" ID) SEE FOOTNOTE 1 130-517 1 DOUBLE ROLLER CHAIN (4120-2, 74P) INCL. 2x REF. NO. 8, & lx NO. 22 130-503 ROLLER LINK (#120) 130-504 DOUBLE CONNECTOR LINK (#120-2) 130-710 1 TRIPLE ROLLER CHAIN (#160-3. 74P( INCL. REF. NO. 10 ROLLER LINK (#160) 130-703 130-707 TRIPLE CONNECTOR LINK (#160-3) 181-268 AR ROLLER 175-719 1 DOUBLE SPROCKET (#120-2. 12T. 30S. 6.5" OD) 175-720 1 DOUBLE SPROCKET (#120-2, 12T, 6.5" OD) 175-801 1 TRIPLE SPROCKET (#160-3, 13T, 9.31" OD) 175-802 1 TRIPLE SPROCKET (#160-3, 19T, 13.19" OD) 180-062 1 DIRT SHIELD (1.25" ID X .28" THK) 181-051 1 DIRT SHIELD (1.25" ID X .78" THK)

18. 181-902 1 19.

20.

21.

22.

23.

SPROCKET SPACER (3" ID X 3.75" OD)

181-903 1 SPRK SPACER (1.25 :n1D X 2.13 n OD) 110-007 AR MACHINERY BUSHING (1-3/8") 110-112 AR MACHINERY BUSHING (1") 130-525 - OFFSET LINK (1/2") NO. 120 DOUBLE 167-123 1 CROSS SHAFT (4.33" OD X 19.00" LG)AR45

167-125 1

CROSS SHAFT (4.33" OD X 20.01" LG)AR46

24. 166-820 2 KEY (1 r X 1 n X 2.88 11 ) 25. 166-819 2 KEY (.75" X 1" X 5.63") 26. 175-718 1 DOUBLE SPROCKET (4120-2, 477, 23.21" OD)

FOOTNOTES 1 REFER TO SPECIAL TOOL DIAGRAM (052-519) FOR BEARING DRIVER.

A

29

801-987

CROSS SHAFT AR45 and AR46

4

11

1

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-067

4

Bolt (1/2-NC x 2-3/41

12.

181-885

1

Washer

2.

105-348

4

Nut (7/8-NC)

13.

181-888

3

Shield

3.

105-477

4

Bolt (7/8-NC x 3-1/21

14.

181-887

1

Wheel Shaft Bearing Housing

4.

115-532

1

External Snap Ring

15.

181-901

1

Sprocket Spacer (.974" LG)—AR45

5.

125-390

1

Bearing Assembly (7" 00)

16.

311-644

1

End Cap

6.

157-522

3

External Seal

17.

105-858

2

Bolt (1/2-NC x 1-1/4", GD 8)

7.

166-819

2

Key (.15" x 1" x 5.63")

18.

125-389

1

Bearing Assembly (6.5" OD)

8.

166-820

2

Key (1" x 1" x 2.881

19.

115-003

1

Zerk (1/4-NPT, STR)

9.

167-123

1

Cross Shaft (4.33" OD x 20.01" LG)—AR45

20.

181-899

1

Cross Shaft Bearing Housing

167-125

1

Cross Shaft (4.33" OD x 43.63" LG)—AR46

21.

115-006

1

Zerk (1/4-NF x 450)

10.

175-718

1

Double Sprocket (K120-2, 47 T, 23.31" OD)

22.

181-917

1

Sprocket Spacer (23.74" LG)—AR46

11.

175-801

1

Triple Sprocket (#160-3, 13 T, 9.31" OD)

50088-50088

30

31

CROSS SHAFT AR47 AND AR48 REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

10.

105-970 105-348 105-489 115-532 125-400 157-522 166-842 166-820 167-136 167-135 175-721

1 3 2 2 1 1 1

11.

175-722

1

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

23.

24.

181-885 181-888 181-887 184-283 311-644 105-970 125-399 115-003 181-899 115-006 165-714 181-962

2 3 1 1 1 8 1 1 1 1 2 1

3.

4.

5.

6.

7.

8.

9.

4 4 4

REMARKS

FLANGE BOLT (5/8-NC X 1-3/4") NUT (7/8-NC) BOLT (7/8-NC X 5") EXTERNAL SNAP RING TAPERED ROLLER BEARING ASSEMBLY EXTERNAL SEAL KEY (.75" X 1.00" X 4.40") KEY (1" X 1" X 2.58") CROSS SHAFT (5.00 OD X 19.00 LG) CROSS SHAFT (5.00 OD X 42.62 LG) DOUBLE SPROCKET (#120-2. 29T, 14.70" OD) TRIPLE SPROCKET (#120-3, 17T. 8.90" OD) WASHER (4.84") SHIELD WHEEL SHAFT BEARING HOUSING SPACER END CAP FLANGE BOLT (5/8-NC X 1-3/4") TAPERED ROLLER BEARING ASSEMBLY ZERK (04NF) CROSS SHAFT BEARING HOUSING ZERK (04NF, 45) GASKET SHIELD

AR47 AR48

AR47

FOOTNOTES FOR AR47 USE TWO REF. NO.'S 13 AND ONE REF. NO. 24.

A

33

801-988

CHAIN GUARDS A645 - A647

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-174

2

Bolt (1/4-NC x 1/2")

11.

362-465

1

Guard

2.

105-181

4

Flange Lock Bolt (3/8-NC x 1/2")

12.

362-468

1

Rear Sprocket Guard

3.

105-185

2

Bolt (No. 10-24 x 1/2", RD SLT HD)

13.

362-471

1

Door

4.

105-186

2

Nut (No. 10-24)

14.

362-472

1

Chain Guard

5.

105-260

5

Clip Nut (3/8-NC)

15.

362-475

1

Sprocket Cover

6.

105-825

10

Flange Lock Bolt (3/8-NC x 3/4")

16.

362-478

1

Right Angle Drive Cover

7.

105-830

1

Flange Lock Bolt (1/2-NC x 1-1/4")

17.

105-078

2

Nut (14=46124):4c.\)

8.

105-854

5

Clip Nut (3/8-NC)

18.

106-038

2

Nutsert (5/16-NC)

9.

106-039

4

Nutsert (3/8-NC)

19.

105-822

2

Flange Lock Bolt (5/16-NC x 1/2")

10.

110-014

1

Latch

50083-50083

34

35

CHAIN GUARDS AR45 AND AR46 AR47 AND AR48

CHAIN GUARDS AR45 AND AR46 AR47 AND AR48 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

PART NUMBER QTY DESCRIPTION 105-078 2 NUT (1/4-NC) 105-174 2 BOLT (1/4-NC X 1/2") 105-181 4 BOLT (3/8-NC X 1/2") 105-185 2 SCREW (#10-24 X 1/2", RD SLT HD) 105-260 AR CLIP NUT (3/8-NC) 105-825 AR FLANGE LOCK BOLT (3/8-NC X 3/4") 105-836 2 FLANGE LOCK BOLT (1/4-NC X 1/2") 105-854 3 CLIP NUT (3/8-NC) 110-014 1 LATCH 362-468 1 REAR SPROCKET GUARD 362-471 1 DOOR 362-499 1 SPROCKET COVER 362-502 1 GUARD 106-039 2 NUTSERT (3/8-NC) 362-505 1 GUARD ASSEMBLY DOOR 362-508 1 GUARD ASSEMBLY 106-039 4 NUTSERTS (3/8-NC) 362-510 1 SPROCKET COVER GUARD 106-015 2 NUTSERT (1/4-NC) 105-186 2 NUT (#10-24) 362-519 1 SPROCKET COVER 106-039 6 NUTSERT (3/8-NC)

REMARKS

11-AR45/AR47; 7-AR46/AR48.

16-AR45/AR47; 18-AR46/AR48.

AR45, AR47

AR46, AR48

FOOTNOTES

37

801-989

AUGER PARTS A645 and AR45

Ref. No.

PM Number

100-703 100-705 1.

2.

3.

4.

5.

6.

7.

8.

9.

105-282 105-826 105-829 105-831 105-833 105-834 105.969 110-401 125-055 125-108 105-702

57006-57032

Ref. No.

Description

2 2 4 2 2 2 2 2 1

'AR45 Spoils Auger Attachment Kit (Incl. ref. no.'s 1 thru 17 2A645 Spoils Auger Attachment Kit Oncl. ref. no.'s 1 thru 17 Bolt (1/2-NC x 1.1/4" ALN SOC HD) Flange Bolt (3/8-NC x 1") Flange Bolt (1/2-NC x 1") Flange Bolt (1/2-NC x 1-1/21 Flange Locknut (1/2-NC) Flange Locknut (3/8-NC) Flange Bolt (5/8-NC x 1-1/21 Bearing Flangette (no-lube) Ball Bearing (lncl. lock collar) dock Collar (Incl. setscrew) Setscrew (3/11-NC x 3/81

PM Number

10. 125-737 11. 145-267 12. 155-598 13. 181-857 14. 183-389 15. 311-552 16. 311-553 11. 311-565

Uty

Description

2 1 1 2 2 1 1 1

'Composition Bushing (1.383" ID x 1.99" LG) Auger Hydraulic Motor Tapered Bushing (.69" ID) Tapered Pin (4" LG, 5/8-NC) Bearing Mount Auger Frame Mount Arm

'The AR45 spoils auger attachment kit also includes parts shown on page entitled AUGER HYDRAULICS — AR45. ?The A645 spoils auger attachment kit also includes pats shown on page entitled AUGER HYDRAULICS — A645.

3Refer to special tool diagram 052-517.

'Refer to special tool diagram 052-511.

38

39

AUGER PARTS AR46 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

PART NUMBER QTY 100-713 105-021 4 105-031 8 105-066 4 105-071 4 105-249 2 105-829 4 105-831 2 105-833 2 105-834 2 105-969 2 110-401 2 110-432 1 110-433 1 115-001 1 125-055 1 125-708 105-702 125-057 1 125-705 105-702 125-713 4 145-294 1 158-717 1 190-638 1 156-208 2 156-258 1 160-734 1 181-857 2 181-918 4 183-389 2 305-321 1 305-340 1 311-734 1 311-688 1 125-737 2

DESCRIPTION AR46 SPOILS AUGER ATTACHMENT KIT NUT (1/2-NC) BOLT (3/8-NC X 1") BOLT (1/2-NC X 1-3/4") WASHER (1/2") CARRIAGE BOLT (3/8-NC X 1-1/4") FLANGE BOLT (1/2-NC X 1") FLANGE BOLT (1/2-NC X 1-1/2") FLANGE LOCKNUT (1/2-NC) FLANGE LOCKNUT (3/8-NC) FLANGE BOLT (5/8-NC X 1-1/2") BEARING FLANGETTE BEARING FLANGETTE BEARING FLANGETTE ZERK (02N) BALL BEARING LOCK COLLAR SETSCREW (3/8-NC X 3/8") BALL BEARING LOCK COLLAR SETSCREW (3/8-NC X 3'8") CLEVITE BUSHING AUGER HYDRAULIC MOTOR SEAL REPAIR KIT TUBE (03T X 02N) ADAPTER CONN.(1/4-NFX 02N F90) TUBE (03T X 6") TAPERED BUSHING HYDRAULIC MOTOR BOSS TAPERED PIN AUGER MOUNT MOTOR MOUNT PLATE BEARING MOUNT MOUNT ARM BUSHING

REMARKS INCL. REF. NO'S 1 THRU 17. FOOTNOTE 1

INCLU. SETSCREW. FOOTNOTE 2

INCLU. SETSCREW FOOTNOTE 3

FOOTNOTES 1. THE AR46 SPOILS AUGER ATTACHMENT KIT ALSO INCLUDES PARTS SHOWN ON PAGE ENTITLED AUGER HYDRAULICS-AR45.

2. REFER TO SPECIAL TOOL DIAGRAM 052-517 2. REFER TO SPECIAL TOOL DIAGRAM 052-511.

B

41

802-180

--

FRONT COUNTERWEIGHT A645

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-479

2

Bolt (7/8-NC x 8-1/21—used on

6.

375-080

15

Weight Casting (100 LB)

7.

105-422

2

Washer (3/4")

5.13" LG upper mounting bosses

45075-45081

2.

105-348

4

Nut (7/8-NC)

8.

181-398

2

Spacer

3.

105-351

2

Nut (3/4-NC)

9.

105-347

2

Bolt (7/8-NC x 7")—used on

4.

311-582

1

Counterweight Frame

5.

302-549

1

Weight Mount Rod

3.5" LG lower mounting bosses

42

43

FRONT COUNTERWEIGHT AR45 - R100 AR45, AR46 - HT100

FRONT C,CNATEEFRWI=IC31-1 AR45 AR45' REF NO. 1.

2.

3.

4.

5.

6.

7.

-

R100 AR46

-

HT100

PART NUMBER QTY DESCRIPTION COUNTERWEIGHT MOUNT KIT 100-261 105-347 4 BOLT (7/8-NC X 7") 105-348 4 NUT (7/8-NC) 105-351 2 NUT (3/4-NC) 304-296 1 COUNTERWEIGHT FRAME 311 -582 1 WEIGHT RACK ASSEMBLY 304-300 1 WEIGHT MOUNT BOLT 375-080 18 WEIGHT CASTING 105-422 2 WASHER (3/4")

REMARKS INC REF'S # 1-5 & #7

FOOTNOTES

45

801-293

FRONT COUNTERWEIGHT AR46-R100 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

PART NUMBER QTY DESCRIPTION 105-347 4 BOLT (7/8-NC X 7") 105-348 4 NUT (7/8-NC) 105-372 2 LOCKNUT (3/4-NC) 105-422 2 WASHER (3/4") 304-494 1 COUNTERWEIGHT FRAME 304-498 1 WEIGHT MOUNT BOLT 375-080 18 FRONT WEIGHT CASTING 181-398 2 SPACER

REMARKS

FOOTNOTES

A

47

801-292

CHUTE ASSEMBLY A647/AR47/AR48 REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

105-969 181-857 311-754 125-728 183-499

2 2 1 2 2

REMARKS

BOLT (5/8-NC X 1-1/2") TAPERED BUSHING SHOE ASSEMBLY COMPOSITION BUSHING TAPERED PIN

FOOTNOTES

A

49

801-090

SPOILS CHUTE 4647/AR47/AR48

//1-r1---

..--K.

( ".- .....1111>.".

/ /

I! / 1 ' ...

,

4...

I

, '

I L \

., 7--\... ' .:...

■, nr",

N

.7

I -'.

\k-" •--,

...

i

//' ref /

/

C'' .' 4‘*. \ ''''( \/( ) \

... ' , \ , / =.-- ..4-, \ \ AL \‘ \ t. ) 11 v„. ,/,, e 1 .-..V t \•, -

//

,-,

... . , ---- -* - -. '." ,

i1 ,I

/?2,1. / 1/ /

/ / . .Z,/

II

/ / /e/\..e.,...-

x.'" 6.•> I 1

// / /

•

)‹

..,

/ 1

... ...4

.....-

-

k1,. , .'"

..• '

"'"'" ''' 1 I lki:j I , 0 'e, ' 1 i l i ' 1 crik 1 \V. Q, FK \ 0 io , ,

V i r , i

i ,/t.

....,/t...\ I

\ \ ks \,\;,\ / /

.."'

7 ...

'(

..‘.., ..,

.

rI I 14 re ,/ // r 1 II v/ / .., ). - \■1 - - ,,-->1 , . / /

/

...-"--

1- --.

. , . , . , ..... ,,, .......

7 II I .... r.-/ ,L I .4, , / sZ!7,.7 / mI / I ,, / II / , I / of --.

...--

it

,...., y ......„,.„---....- .,

. :-. . __

f ' .... „

i

>1 ,...- .

L ...., , .............-- ...... --, ....."e ...., . ..- ..-1-- ....... ,..

-- -

...-- - - ,.. . . ........

-- ..._ , - .... ,- :,-,-

iII ,, ,•-Jr

A

50

801-091

SPOILS CHUTE A647/AR47/AR48 REF NO. 1.

2.

3.

4.

5.

6.

7.

PART NUMBER OTY DESCRIPTION 115-882 1 WEAR PLATE 311-753 1 BOLT-ON CHUTE 115-883 1 WEAR PLATE 311-761 1 RETAINER 115-881 1 SPOILS FLAP 105-825 31 FLG LK BOLT (3/8-NC X 3/4") 105-814 31 FLANGE NUT (3/4")

REMARKS

FOOTNOTES

A

51

801-091

FULL AND ADJUSTABLE DEPTH SKID SYSTEMS A645/A647/AR45/AR46/AR47/AR48

10 5

-:

18 .„ e- L?' . . . -' --,,,...r „.... . ,--iii f<., , , ,...,..-- I I I

14 9

16 /

/

ifi‘i ,,,,,,.___L. VI

/

/

,

/

;-

, e —-''''., m 2/\ —

,

(--",_ -

`..... "*.o• '..--ay /

, ,

\ si

, .14--'

-, ...'

.Z....„

-4.

■„

//

/

/%/ /,/

,,,

1, - a

6.

1

-5

/// /

/0' ;L....# I II / * .0,- , k

// //

/

8

/>

I

...,-.

/A7/, ',,i

1 /

13

■ /AL, pi

/, ,/ ,/

,

/

II

ii // it

/

-..

-,

it I

/t

/

-

s--

- • - .. .--.

.... ,

-

...' -.".

../= .."' / --.

.., / -•-•

.......i.,.. /

,"

FOOTNOTE 1

6 17 \

A

52

2

i°

801-092

FULL AND ADJUSTABLE DEPTH SKID SYSTEMS A645/A647/AR45/AR46/AR47/AR48 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

PART NUMBER QTY DESCRIPTION 105-351 105-421 105-969 106-057 110-032 115-499 181-857 183-435 183-601 183-602 311 - 691 311-692 311-693 311-694 311-695 311-696 311-647 305-327 274-157

3 3 2 1 2 4 2 2 2 2 1 1 1 1 1 2 1 1 2

REMARKS

SEE FOOTNOTE 1 NUT (3/4-NC) SEE FOOTNOTE 1 BOLT (3/4-NC X 3-1/2") FLNG BOLT (5/8-NC X 1-1/2") BOLT (3/4-NC X 4") CLIP PIN EXTERNAL KLIP RING BUSHING PIN PIN HANDLE PIN LEFT BASE ASSEMBLY BASE ASSEMBLY ADJUSTABLE LEG MOUNT INNER TUBE ASSEMBLY INNER TUBE ASSEMBLY FOOT ASSEMBLY SEE FOOTNOTE 1 LEFT SKID PLATE RIGHT SKID PLATE DEPTH INDICATOR DECAL

FOOTNOTES FOR ADJUSTABLE DEPTH SKID ORDER KIT #100-680 (INCL REF. NO.'S 1, 2, 4-6 & 8-16).

A

53

801-092

CLEANER REF NO.

PART NUMBER QTY DESCRIPTION CLEANER ATTACHMENT KIT 100-704 1QQ-712

CLEANER ATTACHMENT KIT

100-715

CLEANER ATTACHMENT KIT

100-716

CLEANER ATTACHMENT KIT

4. 311-634 1 5. 105-969 12

WASHER (5/8") FLANGE LOCKNUT (3/8-NC) FLANGE LOCK BOLT (3/8-NC X 1-1/4"J CLEANER STOP FLANGE LOCK BOLT (5/8-NC X

6. 110-228

GD 8) CLIP PIN (7/16" X 1-11/16")

1. 105-416 2. 105-814 3. 105-827

2 4 9

4

7. 116.7.a4 _1 __RUBB_EB_SCBAPEB_ 116-269 116-338 8. 125-435

1 4

9. 125-728 10. 125-737

4 4

REMARKS INCL. REF. NO.'S 1 SEE FOOTNOTE 1 INCL. REF. NO.'S 1 SEE FOOTNOTE 2 INCL. REF. NO.'S 1 SEE FOOTNOTE 3 INCL. REF. NO.'S 1 SEE FOOTNOTE 4

THRU 6 AND 8 THRU 23 THRU 6 AND 8 THRU 23 THRU 6 AND 8 THRU 23 THRU 6 AND 8 THRU 23

JALIaEl

RUBBER SCRAPER (4.5" WIDE) RUBBER SCRAPER (9.5" WIDE) FIBER BUSHING (1.536"OD X 1.49"LG) FIBER BUSHING (1.536"OD X .99"LG( FIBER BUSHING (1.536"OD X 1.99"LG) STEEL BUSHING (1.875"OD X 1" LG) TAPERED BUSHING (.69" ID) BUSHING (1.43" ID) TAPERED PIN (4" LG. 5/8-NCI TAPERED PIN (5.88" LG. 5/8-NC) TAPERED PIN (4.5" LG, 5/8-NC) PIN (1.375" X 19.2") TAPERED PIN (23.25" LG. 5/8-NC) BRACKET ASSEMBLY PLATE ASSEMBLY

11. 125-755 8 12. 181-857 9 13. 181-871 1 14. 183-389 2 15. 183-390 4 16. 183-483 2 17. 183-494 2 18. 183-495 1 19. 311-535 2 20. 311-537 2 21. 3117_59__ _2 _LIFT ARM 22. 311-542 2 LOWER ARM 23. 311-544 1 CLEANER ASSEMBLY 24. 125-713 4 CLEVITE BUSHING

SEE FOOTNOTE 5 SEE FOOTNOTE 5 SEE FOOTNOTE 5 SEE FOOTNOTE 5

FOOTNOTES 1 THIS CLEANER ATTACHMENT KIT. FOR A645/A647 ON 6510 OR 7510 AND AR45/AR47 ON R100, ALSO INCLUDES PARTS SHOWN ON PAGE ENTITLED "CLEANER HYDRAULICS - A645/A647" OR "CLEANER HYDRAULICS - AR45/AR47".

2 THIS CLEANER ATTACHMENT KIT, FOR AR46 ON R100. ALSO INCLUDES PARTS __.1:10WN ON PAGE ENTITLED_ iiCLEANER HYRB,AuLics - 4R4/6R4a".

3 THIS CLEANER ATTACHMENT KIT, FOR AR45 ON HT100, ALSO INCLUDES PARTS SHOWN ON PAGE ENTITLED_

-

AR45/AR47".

4 THIS CLEANER ATTACHMENT KIT. FOR AR46 ON HT100, ALSO INCLUDES PARTS SHOWN ON PAGE ENTITLED_ "_CLEANEB HYD9AULIS

-

AR45/AR48".

5 REFER TO SPECIAL TOOL DIAGRAM 052-511 FOR BUSHING DRIVER.

55

802-183

LUBRICATION FITTINGS For Cross Shaft and Wheel Bearings

5

8 CUTTING WHEEL

ATTACHMENT FRAME (A645 ONLY)

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-118

1

Washer (3/81—A645

6.

160-630

1

Brake line (3/161' x

2.

105-359

1

Washer (A645)

7.

160-659

1

Brake Line (3/16"T x 15")—A645

3.

115-002

2

Zerk (1/8-NPT x 90P)

8.

160-686

2

Inverted Flare Elbow (3/161 x

4.

115-172

2

Pipe Collar (1/8-NPT)

5.

156-208

2

Tube Connector (3/161 x 1/8-NPT M, STR)

1/8-NPT M x 901) 9.

311-673

1

Bracket (A645)

57

CHAIN OILER Right Angle Drive for A645 AND A647

RH. No.

PM Number

(Ry.

OaMpboo

Rof. PM No. Number

1. 105-078

2

Nut1/4-NC)

9. 154-582

1 Hose (7/16-11C FM x 85")

2. 105-818

2

Bolt (1/4-NC x 1-1/21

10. 155-182

2 Adapter Connector (1/84IPT M x

3. 105.825

2

Flange Lock Bolt (3/8•NC x 3/4")

4. 106-039

2

Nutsert (3/8-NC)

11. 156-257

1

Shutoff Valve (1/8-NPT FM)

5. 110-101

2

Oil Applicator

12. 159-049

1

Oiler Manifold

8.

115.172

2

Pipe Collar (1/8.NPT FM)

11 311.667

1 Oiler Mount Bracket

7. 115.180

1

Pipe All Thread (1/8-NPT 9)

14. 154-106

1 Adapter Connector (7/16-JIC M x

8. 154-158

1

Adapter Connector (1/8-NPT M x

Oty. Description

1/8-NPT M, STR, w/ORF,FLT,CHIQ

7/16-JIC M, STR)

7/18-JIC M x 9IP)

58

59

CHAIN OILER RIGHT ANGLE DRIVE UNITS EQUIPPED WITH AR45 OR AR46/AR47/AR48

14

2,

13

TO RETURN MANIFOLD 0,4 7rocto6,

60

801-990

CHAIN OILER RIGHT ANGLE DRIVE UNITS EQUIPPED WITH AR45 OR AR46/AR47/AR48 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

PART NUMBER OTY DESCRIPTION 105-078 2 NUT (1/4-NC) 105-818 2 BOLT (1/4-NC X 1-1/2") 105-836 2 FLANGE LOCK BOLT (1/4-NC X 1/2") 110-101 2 OIL APPLICATOR 154-122 3 CONNECTOR (02N-04J) 154-066 1 ADAPTER UNION (04J-04JF X 90) 154-585 1 HOSE (04JF-75"-2750) 155-182 2 ADAPTER CONNECTOR (02N-02N) 156-228 2 ELBOW (02N90) 156-257 1 SHUTOFF VALVE (1/8-NPT) 159-049 1 OILER MANIFOLD 155-172 1 ADAPTER BUSHING (06N-04N) 154-098 1 ADAPTER CONNECTOR (04N-04J45) 155-706 0-RING (908 D90) 154-120 1 RUN TEE (04J-04J-04J) 154-565 1 HOSE (04JF-23.5" -2750) 304-881 1 OILER BRACKET 154-512 1 HOSE (043-16"-2750) 154-106 1 ADAPTER CONNECTOR (04J-04J)

REMARKS

FOOTNOTES

61

801-990

CHAIN OILER WHEEL DRIVE OF UNITS EQUIPPED WITH AR45/AR47

CHAIN OILER WHEEL DRIVE OF UNITS EQUIPPED WITH AR45/AR47 REF NO.

PART NUMBER QTY DESCRIPTION

1.

2.

105-078 105-818 105-825 106-039 110-101 115-172 115-180 154-158 154-582 156-237 156-257 159-049 304-883 155-182 154-120 154-085

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

2 2 2 2 4 4 2 1 1 1 1 2 1 4 1 1

REMARKS

NUT (1/4-NC) BOLT (1/4-NC X 1-1/2") FLANGE LOCK BOLT (3/8-NC X 3/4") NUTSERT (3/8-NC) OIL APPLICATOR PIPE COLLAR (1/8-NPT) PIPE ALL THREAD (1/8N-3/4") ADAPTER CONNECTOR (12N-04J90) HOSE (04JF-85"-2750) SERVICE TEE (02N-02NF-02NF) SHUTOFF VALVE (1/8-NF) OILER MANIFOLD OILER MANIFOLD MOUNT ADAPTER CONNECTOR (02N-02N) RUN TEE (04J-04J-04J) CAP (04JF)

FOOTNOTES

63

801-991

CHAIN OILER WHEEL DRIVE OF UNITS EQUIPPED WITH AR46/AR48

CHAIN OILER WHEEL DRIVE OF UNITS EQUIPPED WITH AR46/AR48 REF NO.

PART NUMBER

OTY DESCRIPTION

1.

2.

105-078 105-818

2 2

3.

4.

5. _6_ 7.

8.

9.

10.

11.

ta.

13.

14.

16.

REMARKS

NUT ( 1/4-NC ) BOLT ( 1/4-NC X 1-1/2") 1 057_8_25_ _ _2 _ _EL AKE_ LOC& _B DLL _ kaL8 -XL X 3/4 " 1 106-039 2 NUTSERT ( 3/8-NC ) 4 OIL APPLICATOR 110-101 115=1/2_4 __P_IEL_COLLAR__(.1.LaN.E_L 115-180 2 PIPE ALL THREAD ( 1/8N-3/4" ) 154-158 1 ADAPTER CONNECTOR ( 12N-04J ) 154-536 1 H 05E_ ( 04J F-5() ) 156-237 1 SERVICE TEE ( 02N-02NF-02NF ) 156-257 1 SHUTOFF VALVE ( 1/8-N ) 159.71149_2 __QILER_MANIEOLD 304-883 1 OILER MANIFOLD MOUNT 155-182 4 ADAPTER CONNECTOR ( 02N-02N ) 159 -1(1E6_ ADA.P_TER__UNILN_LQ4J -_Q4J3 Q1 154-132 1 BK ADAPTER CONNECTOR ( 04J -04J90 ) JAM NUT ( 7/16-NF ) 105-920

i3.

151.7_s_90_ _1_ HOSE_

18.

19.

154-120 154-085

1 1

RUN TEE ( 04JM-04J -04J ) CAP ( 04JF )

SEE FOOTNOTE 1

FOOTNOTES

1 USED ON MACHINES WITHOUT SPOILS AUGER.

65

801-992

'PARKING STAND

Part Number

Qty.

Description

1. 105-319

4

Bolt (3/4-NC x 1-1/21

2.

105-351

4

Nut (3/4-NC)

3. 311-569

1

Parking Stand

Ref. No.

50085-50085

66

67

HYDRAULIC SCHEMATIC A645/A647

1,UE5KIGA -10K OKIIGE

40 MICRON I FILTER

7 L________

2 PSI .011EGK VALVE

MAN1f01,0

APPI,IGAI- 0 MM

ALJ&K M0f0K OP -1 I ON-A645 ONLY

0 AU&K CHUI"

-

1.1

-10P -110N

1KNGH GA1\1K 012 1- ION

00U01.4,

AGfiN6 GYL, INOOK

WNE

0

0

N0f5-: REfERENGE NUMSER5 REFER f0 GONNEGfION5 ON MACHINE NYOKAUL-IG6 5GNEMAfIG5.

68

802-223

HYDRAULIC SCHEMATIC A645/A647

SPECIFICATIONS ENGINE MFG ( NO LOAD)

PUMP RPM

TYPE

GPM

DISPLACEMENT

69

MOTOR TYPE

DISPLACEMENT

802-223

Page 3

HYDRAULIC SCHEMATIC For Models AR45 And AR46

MANIFOLD

L 40 MICRON FILTER 2 PSI CHECK "---------VALVE

,k, I

ORIFICE ---------F 4‘) L_

LUBRICATOR AUGER MOTOR OPTION

(

) ) ) _ _.I L _( _ _I L__ ( _ _J L_ _ (_ _J

111111

111111/

I111111l

h11111

O IL APPLICATOR

AUGER LIFT OPTION

TRENCH CLEANER OPTION

\

WHEEL LIFT

DOUBLE ACTING CYLINDER

1] [

NOTE: Reference numbers refer to connections on machine hydraulic schematics.

70

71

WHEEL LIFT HYDRAULICS A645/A647

7

ROTATED 90°

tt

FROM VALVE/- 16 N \ i 11\ I I i 1 i \16 A i 1.44A. 1__, / TO CYLINDER \ 0 14 , --

*I

4

10 15

N

1211 \ 9 SPOOL q3D–o-ng=0 qao--0-2=0

(,)

1

\

I \\

\

/

412 1V

13 3

72

802-221

WHEEL LIFT HYDRAULICS A645/A647 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

PART NUMBER QTY DESCRIPTION REMARKS 110-031 2 CABLE TIE (1-1/2" TO 7") 110-408 2 CLAMP (3/8" AND 3-1/2") 151-021 2 WHEEL LIFT CYLINDER 154-038 2 ADAPTER CONNECTOR (08S-06J90) 155-706 0-RING 154-057 2 ADAPTER CONNECTOR (06S-06J90) 155-705 0-RING 154-067 1 BULKHEAD BRANCH TEE (06J-06J-06J) 105-431 JAM NUT (9/16-NF) 154-107 1 ADAPTER CONNECTOR (06J-06J) 154-164 1 BRANCH TEE (06J-06J-06J) 154-057 2 ADAPTER CONNECTOR (06S-06J90) 155-705 0-RING 154-504 1 HOSE (06J-12"-4000) 154-596 2 HOSE (06J-49"-4000) 154-054 2 CAP (06J) 154-838 1 HOSE (08090-44"-3000) 156-417 2 HYDRAULIC LINE (.375"T X 21.22") SEE FOOTNOTE 1 158-549 1 HYDRAULIC CONTROL VALVE 154-107 2 ADAPTER CONNECTOR (06J-06J)

FOOTNOTES 1 ADAPTERS (REF. NO. 16) ARE USED WHEN INSTALLING AN A645/A647 ON A 6510 OR 7510 THAT HAS A HYDRAULIC SYSTEM FOR A 7-SPOOL HYDRAULIC CONTROL VALVE. REMOVE QUICK COUPLERS AND ADAPTERS FROM END OF BQOM HOSES, ADD CONNECTORS AND PLUMB INTO HOSES GOING TO 4645/4647 WHEEL LIFT CYLINDERS.

73

802-221

WHEEL LIFT HYDRAULICS AR45/AR47 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

PART NUMBER OTY DESCRIPTION 110-031 2 CABLE TIE (1-1/2" TO 7") 110-408 2 CLAMP (3/8" & 3-1/2") 151-021 2 WHEEL LIFT HYD. CYL. PARTS ASS'Y 154-016 2 ADAPTER CONNECTOR (08S-06J) 155-706 0-RING (908 D90) 154-141 2 ADAPTER CONNECTOR (06S-06J) 0-RING (906 D90) 155-705 154-067 1 BULKHEAD BRANCH TEE (06JM-06J-06J) JAM NUT (9/16-NF) 105-431 154-107 1 ADAPTER CONNECTOR (06J-06J) 154-164 1 BRANCH TEE (06JM-06J-06J) 154-057 2 ADAPTER CONNECTOR (06S-06J90) 155-705 0-RING (906 D90) 154-504 1 HOSE (06J-12"-4000) 154-638 1 HOSE (06J-20"-4000) 156-417 2 HYDRAULIC LINE (.375T X 21.22") 158-554 1 HYDRAULIC CONTROL VALVE 154-575 2 HOSE (06J-56"-4000)

REMARKS

INCL. NUTS & FERRULES

FOOTNOTES

75

801-993

WHEEL LIFT HYDRAULICS AR46/AR48 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

PART NUMBER OTY DESCRIPTION REMARKS 110-031 2 CABLE TIE (1-1/2" TO 7") 110-408 2 CLAMP (3/8" 8 3-1/2") 151-021 2 WHEEL LIFT HYD. CYL. PARTS ASS'Y 154-016 2 ADAPTER CONNECTOR (08S-06J) 155-706 0-RING (908 090) 154-141 2 ADAPTER CONNECTOR (06S-06J90) 155-705 0-RING (906 D90) 154-067 1 BULKHEAD BRANCH TEE (06J-06J-06J) 105-431 JAM NUT (9/16-NF) 154-107 1 ADAPTER CONNECTOR (06J-06J) 154-164 1 BRANCH TEE (06J-06JF-06J) 154-057 2 ADAPTER CONNECTOR (06S-06J90) 155-705 0-RING (906 D90) 154-504 1 HOSE (06J-12"-4000) 154-638 1 HOSE (06J-20"-4000) 156-417 2 HYDRAULIC LINE (.375"T X 21.22") 158-554 1 HYDRAULIC CONTROL VALVE INCL. NUTS AND FERRULES. 154-024 2 BK ADAPTER CONNECTOR (06J-06J90) 105-431 JAM NUT (9/16-NF) 154-044 2 ADAPTER UNION (06J-06JF90) 154-506 2 HOSE (06J-33"-4000) 154-575 2 HOSE (06J-56"-4000)

FOOTNOTES

77

801-994

CHUTE HYDRAULICS A647/AR47/AR48 REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

PART NUMBER QTY DESCRIPTION 105-056 105-089 105-874 110-195 115-715 151-044 154-038 154-016 125-799 154-118 154-539 154-564 181-981 154-054 183-675 154-586 154-583 125-412

1 1 2 2 1 1 2 2 1 2 1 1 2 2 2 1 1 1

REMARKS

BOLT (5/16-NC X 3-1/2") LOCKNUT (5/16-NC) FLG LK BOLT (3/8-NC X 1-1/2") CLAMP (3/4") ABRASIVE SLEEVE (2.062" ID) CYLINDER (2" X 1" X 6") CONNECTOR (08S-06J45) CONNECTOR (08S-06J) FIBER BUSHING CONNECTOR (04S-06J90) HOSE (06JFX-80"-2250) HOSE (06JFX-112"-2250) TAPERED INSERT (1.00") CAP (06J) TAPERED PIN HOSE (06JFX-63"-2250) HOSE (06JFX-96"-2250) BRONZE BUSHING

A647/AR47 AR48

A647/AR47 AR48 FOR SHIPPING ONLY A647/AR47 AR48

NOTES: REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR 0-RINGS.

79

801-093

CLEANER HYDRAULICS A645/A647

_7 SPOOL

ROTATED 90°

FROM VALVEX -- fa\ ;2\ \\ I I i ■ viE3/ TO CYLINDER , 12 ..-------- , 7 12 • / / \ " ■ 9 SPOOL i I

/

\,7 12 ....,.... /

80

802-222

CLEANER HYDRAULICS A645/A647 REF NO.

PART NUMBER OTY DESCRIPTION 100-704 CLEANER ATTACHMENT KIT

1.

105-033 105-838 105-089 105-197 110-195 110-251 150-109 154-038 155-706 154-024 105-431 154-044 154-067 105-431 154-118 155-760 154-586 154-587 156-413 156-414 156-415 156-416 154-107

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

1 1 1 5 2 5 2 2 4 2 2 4 2 4 1 1 1 1 2

REMARKS INCL. REF. NO.'S 1 THRU 6 AND 8 THRU 17 SEE FOOTNOTE 1 CLEANER ONLY AUGER AND CLEANER

BOLT (5/16-NC X 2", GD 8) BOLT (5/16-NC X 5") LOCKNUT (5/16-NC) BOLT (1/4-NC X 1") CLAMP (3/4") CLAMP (3/8") CLEANER CYLINDER ADAPTER CONNECTOR (08S-06J45) 0-RING BK ADAPTER CONNECTOR (06J-06J90) JAM NUT (9/16-NF) ADAPTER UNION (06J-06JFX90) BULKHEAD BRANCH TEE (06J-06J-06J) JAM NUT (9/16-NF) ADAPTER CONNECTOR (04S-06J90) 0-RING HOSE (06J-63"-2250) HOSE (06J-33"-2250) HYDRAULIC LINE (3/8"T X 63.93"LG( HYDRAULIC LINE (3/8"T X 63.24"LG) HYDRAULIC LINE (3/8"T X 57.74"LG) HYDRAULIC LINE (3/8"T X 58.38"LG( ADAPTER CONNECTOR (06J-06J) SEE FOOTNOTE 2

FOOTNOTES 1 THIS KIT ALSO INCLUDES PARTS FROM PAGE ENTITLED "CLEANER".

2 ADAPTERS (REF. NO. 18) ARE USED WHEN INSTALLING AN A645/A647 ON A 6510 OR 7510 THAT HAS A HYDRAULIC SYSTEM FOR A 7-SPOOL HYDRAULIC CONTROL VALVE AND IS SET UP FOR REAR STEERING. ADD ADAPTERS TO END OF REAR STEERING HOSES, AND PLUMB INTO HOSES GOING TO A645/A647 CLEANER CYLINDERS. REMOVE REAR STEERING CYLINDERS AND USE SOLID LINKS FROM PAGE ENTITLED "ATTACHMENT FRAME - A645/A647".

81

802-222

CLEANER HYDRAULICS AR45/AR47 REF NO.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

PART NUMBER OTY DESCRIPTION 100-704

CLEANER ATTACHMENT KIT

100-715

CLEANER ATTACHMENT KIT

105-033 105-838 105-089 105-197 110-195 110-251 150-109 154-057 155-705 154-024 105-431 154-044 154-067 105-431 154-118 155-760 154-586 154-587 156-413 156-414 156-415 156-416 154-057 155-705 155-601

1 1 1 5 2 5 2 1 4 2 2 4 2 4 1 1 1 1 1 1

REMARKS

BOLT (5/16-NC X 2". GD 8) BOLT (5/16-NC X 5") LOCKNUT (5/16-NC) BOLT (1/4-NC X 1") CLAMP (3/4") CLAMP (3/8") HYD. CYLINDER PARTS ASS'Y ADAPTER CONNECTOR (06S-06J90) 0-RING (906 090) BK ADAPTER CONNECTOR (06J-06J90) JAM NUT (9/16-NF) ADAPTER UNION (06J-06J90) BULKHEAD BRANCH TEE (06J-06J-06J) JAM NUT (9/16-NF) ADAPTER CONNECTOR (04S-04J90) 0-RING (904 D90) HOSE (06J-63"-2250) HOSE (06J-33"-2250) HYDRAULIC LINE (.375"T X 63.93) HYDRAULIC LINE (.375"T X 63.24) HYDRAULIC LINE (.375"T X 57.74) HYDRAULIC LINE (.375"T X 58.38) ADAPTER CONNECTOR (06S-06J90) 0-RING (906 D90) HYDRAULIC CONTROL VALVE

INCL. REF. NO.'S 1 THRU 6 AND 8 THRU 17.

SEE FOOTNOTE 1 INCL. REF. NO.'S 1 THRU 6 AND 8 THRU 19.

SEE FOOTNOTE 2 CLEANER ONLY. AUGER AND CLEANER.

INCL. INCL. INCL. INCL.

NUTS AND FERRULES. NUTS AND FERRULES. NUTS AND FERRULES. NUTS AND FERRULES.

FOOTNOTES 1 THIS CLEANER ATTACHMENT KIT. FOR AR45 ON R100. ALSO INCLUDES PARTS FROM PAGE ENTITLED CLEANER. 2 THIS CLEANER ATTACHMENT KIT. FOR AR45 ON HT100, ALSO INCLUDES PARTS FROM PAGE ENTITLED CLEANER.

83

801-995

CLEANER HYDRAULICS AR46/AR48

\ TO .,,...

RETURN BLOCK

FROM DOUBLE PUMP a _

a

18

9-

11 12

7 12

11 6 13

nl

4 1 *

4

6 13

2

to -

?s,

8

13

13

tr.

8

16 — 15

13

to

13

17—

3 8

9 21

5

V

14

84

801-996

CLEANER HYDRAULICS AR46/AR48 REF NO.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

21.

22.

PART NUMBER OTY DESCRIPTION 100-712

CLEANER ATTACHMENT KIT

100-716

CLEANER ATTACHMENT KIT

105-033 105-838 105-089 105-197 110-195 110-251 150-109 154-048 155-705 154-024 105-431 154-044 154-067 105-431 154-118 155-760 154-607 154-587 156-413 156-414 156-415 156-416 154-057 155-705 154-592 155-601

1 1 1 5 2 5 2 1 6 4 2 4 2 4 1 1 1 1 1 2 1

REMARKS

BOLT (5/16-NC X 2", GD 8) BOLT (5/16-NC X 5") LOCKNUT (5/16-NC) BOLT (1/4-NC X 1") CLAMP (3/4") CLAMP (3/8") HYD. CYLINDER PARTS ASSEMBLY ADAPTER CONNECTOR (06S-06J45) 0-RING (906 D90) BK ADAPTER CONNECTOR (06J-06J90) JAM NUT (9/16-NF) ADAPTER UNION (06J-06J90) BULKHEAD BRANCH TEE (06J-06J-06J) JAM NUT (9/16-NF) ADAPTER CONNECTOR (04S-04J90) 0-RING (904 D90) HOSE (06J-56"-2250) HOSE (06J-33"-2250) HYDRAULIC LINE (.375"T X 63.93) HYDRAULIC LINE (.375"T X 63.24) HYDRAULIC LINE (.375 4 T X 57.74) HYDRAULIC LINE (.375"T X 58.38) ADAPTER CONNECTOR (06S-06J90) 0-RING (906 D90) HOSE (06J-45"-2250) HYDRAULIC CONTROL VALVE

INCL. REF. NO.'S 1 THRU 6, 8 THRU 17 AND 19 THRU 21.

SEE FOOTNOTE 1 INCL. REF. NO.'S 1 THRU 6 AND 8 THRU 22.

SEE FOOTNOTE 2 CLEANER ONLY. AUGER AND CLEANER.

INCL. INCL. INCL. INCL.

NUTS AND FERRULES. NUTS AND FERRULES. NUTS AND FERRULES. NUTS AND FERRULES.

FOOTNOTES 1 THIS CLEANER ATTACHMENT KIT, FOR AR46 ON R100. ALSO INCLUDES PARTS FROM PAGE ENTITLED CLEANER. 2 THIS CLEANER ATTACHMENT KIT, FOR AR46 ON HT100, ALSO INCLUDES PARTS FROM PAGE ENTITLED CLEANER.

85

801-996

AUGER HYDRAULICS A645 REF PART

Nn.

NHMRFR OTY OFSCRIPTION 100-705 SPOILS AUGER ATTACHMENT KIT

_1_.___1115.-056 1 aO.LT__L52117.N2_X _3_71/2"J 105-838 1 BOLT (5/16-NC X 5") 2. 105-089 1 LOCKNUT (5/16-NC) _3,___105=422__ 2_ NASNER.1.31_4"L 4. 105-379 2 BOLT (3/4-NC X 1-1/4", NYLOK) 5. 110-339 2 HOSE CLAMP (1-1/4") 7. 110-195 2 CLAMP 8. 115-715 1 ABRASIVE SLEEVE 9,___125-435 1 EIBER_BUSEING_ 10. 125-737 1 FIBER BUSHING 11. 150-087 1 AUGER LIFT CYLINDER 12-15_47.0_1_9 1 ADAPIER_LENtL_CORJ-=0ANA. 13. 154-035 1 CONN (14S X 12J,STR) 14. 154-038 2 CONN (08S X 06J X 45) 15—__15.47022_1____CAINNE.C.TOR_LDLA7DEJ.EX9.0J 16. 154-044 1 UNION (06J06JFX90) 17. 154-051 1 CONNECTOR (10S X 12J X 45) 18,___15A7DR2 2_ CSINN__C083._X_12J,„S_IRJ 19. 154-159 1 UNION (12J-12JFX45) 20. 154-586 2 HOSE (04J-63"-2250) 155-598 1 HYDRAULIC MOTOR 125-737 1 FIBER BUSHING 1257713_ 2_ CLEV.IIE_RHSHING 24. 154-054 2 CAP (06J) 25. 154-090 2 CAP (12J) 26„___15470.6_6.__2_111\110N__(.0i171141EX9_0.)

27. 155-133 1 CONNECTOR (04S-04J) 28. 154-582 1 HOSE (04JFX-85"-2750) 22.

23.

RFMARKS INC. REF. NO.'S 1,2,4 THRU 13,15,16,17 AND 19 THRU 23. SEE FOOTNOTE 1 AUGER ONLY AUGER AND CLEANER

S.EE_F_OOLN.OIE_2 SEE FOOTNOTE 2

SEE FOOTNOTE 2 SEE_E_OOINOIE_2 PRODUCTION PRODUCTION

EODINDIES 1. THIS KIT ALSO INCLUDES PARTS SHOWNS ON PAGE ENTITLED AUGER PARTS. 2. REFER TO SPECIAL TOOL DIAGRAM 052-511.

NOTES: REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS 0-RINGS.

87

802-227

AUGER HYDRAULICS AR45

1

75 19

0

20<

77 2

22

14 23

Ref. No.

Part Number

Ref. Pat No. Number

Qty. Desaiption

100-703

'Spoils Auger Attachment Kit pnci. ref. no.'s 1, Z 4 thru 13, 15, 16, 17, 19 thru 22 and 24) 1. 105-056 1 Bolt (5/16-NC x 3-1/21—Auger only 105-838 1 Bolt (5/16-NC x 51—Auger and Cleaner 2. 105-089 1 Locknut (5/16-NC) 3. 105-422 2 Washer (3/41 4. 105-379 2 Boit (3/4-NC x 1-1/4", Nylok) 5. 110-339 2 Hose Clamp (1-1/4") 6. 110-095 AR Machinery Bushing 7. 110-195 2 Clamp 8. 115-715 1 Abrasive Sleeve 9. 125-435 1 'Fiber Bushing (1.49" LG) 10. 125-737 1 'Fiber Bushing (1.49" LG) 11. 150-087 1 Auger lift Cylinder 12. 154-019 1 Adapter Connector (1/4-NPT M x 9/16-JIC M, STR) 13. 154-035 1 Adapter Connector (7/8-SAE M x 1-1/16-JIC M, STR) 155-707 0-Ring (-910) 14. 154-057 1 Adapter Connector (9/16-SAE M x 9/18-JIC M x 901) 155-705 0-Ring (-906)

7811078112

88

15. 154-022 16. 154-044 17. 154-051 155-707 18. 154-082 155-706 19. 154-159 20.

21.

22.

23.

154-609 154-617 155-598 154-141

155-705 24. 125-737 125-713

fly. Description

1 Adapter Connector (1/4-NPT M x 9/16-JIC M x 90)) 1 Adapter Union (9/16-JIC M x 9/16-JIC FM x 901) 1 Adapter Connector (7/8-SAE M x 1-1/16-1IC M x 459 0-Ring (-910) 2 Adapter Connector (3/4-SAE M x 1-1/16-JIC M, STR) 0-Ring (-908) 1 Adapter Union (1-1/16-JIC M x 1-1/16-JIC FM x 459 2 Hose (9/16-JIC FM x 100", 2250 PSI) 2 Hose (1-1/16-JIC FM x 95", 2250 PSI) 1 Hydraulic Motor 1 Adapter Connector (9/16-SAE M x 9/16-JIC M x 901, X-LG) 0-Ring (-906) 1 'Fiber Bushing (1.49" 16) 2 'Clevite Bushing (1" LG)

'This kit also includes parts shown on page entitled AUGER PARTS. 'Refer to special tool diagram 052-511 for bushing driver.

-

AUGER HYDRAULICS AR46 826

29 12 )140.#441' 2 8 IN

32 10

21

\ \ 30

25

\;/' .0**

16 _

21 - SI, 27 30 - \ __ _ /

'

,o

• Ref. No.

Part Number

ay

Description

'AR46 Spoils Auger Attachment Kit (Incl. ref. no.'s 3 thru 7, 11 thru 14, 16 thru 19, 22 and 24 thru 31) 1. 125.713 2 2Clevite Bushing (1" LG) 1 Hydraulic Tube Bracket (3.55" LC) 2. 305-334 3. 105-094 4 Bolt (5/16-NC x 1") 2 Bolt (3/4-NC x 1-1/4", Nylok) 4. 105-379 5. 105-422 2 Washer (3/4") 6. 106-038 4 Nutsert (5/16-NC) 7. 110-095 AR Machinery Bushing 1 Hydraulic Tube Bracket (5.8" LG) 8. 305-333 1 Hydraulic Tube Bracket (9.75° LC) 9. 305-332 10. 156-421 1 Hydraulic Line (.375"T x 26.75") 11. 125-435 1 2Compostion Bushing (1.49" LG) 12. 125-737 1 2Compostion Bushing (1.99" LG) 13. 150-087 1 Auger Lift Cylinder 1 Adapter Connector (1/4-NPT M x 14. 154-019 9/16-AC M, STR) 1 Adapter Connector (1/4-NPT M x 15. 154-022 9/16-AC M x 909 16. 154-024 2 Bulkhead Adapter Connector (9/16-AC M x 9/16-11C M x 909 105-431 Jam Nut (9/16-NF) 1 Adapter Connector (7/8-SAE M x 17. 154-035 1-1/16-AC M, STR) 155-707 0-Ring (-910) 100-713

Ref. No.

Part Number

Qty.

Description

18.

154-044

1

19.

154-051

1

20.

155-707 154-057

1

21.

155-705 154-082

2

22.

155-706 154-107

2

23.

154-141

1

24.

155-705 154-159

1

25.

154-171

2

26.

154-245

2

27.

28.

29.

30.

31.

32.

154-586 154-587 154-601 154-614 155-599 156-420

2 2 2 2 1 1

Adapter Union (9/16-AC M x 9/16-AC FM x 90) Adapter Connector (7/8-SAE M x 1-1/16-JIC M x 459 0-Ring (-910) Adapter Connector (9/16-SAE M x 9/16-AC M x 9(P) 0-Ring (-906) Adapter Connector (3/4-SAE M x 1-1/16-AC M, STR) 0-Ring (-908) Adapter Connector (9/16-AC M x 9/16-AC M, STR) Adapter Connector (9/16-SAE M x 9/16-JIC M x 9V, X-LG) 0-Ring (-906) Adapter Union (1-1/16-JIC M x 1-1/16-AC FM x 459 Bulkhead Adapter Connector (1-1/16-AC M x 1-1/16-AC M x SP) Bulkhead Adapter Connector (1-1/16-AC M x 1-1/16-AC M, STR) Hose (9/16-AC FM x 63", 2250 PSI) Hose (9/16-JIC FM x 33", 2250 PSI) Hose (1-1/16-11C FM x 33.5", 2250 PSI) Hose (1-1/16-11C FM x 56", 2250 PSI) Hydraulic Motor Hydraulic Tube (3/4"T x 38.72")

'This kit also includes parts shown on page entitled AUGER PARTS - AR46.

2 Refer to special tool diagram 052-511 for bushing driver.

78111-78113

89

HYDRAULIC CONTROL VALVE 9 SPOOL 6510/7510/7610 EARTH SAWS

SEE FOOTNOTE 2

4

10

16

6' 3 10-

12 1912 -

8

U

SEE FOOTNOTE 1

f

/ e „„A!)0,-- 3 \\ ■ „ 14` \ 5 \ l 1 N 18

12

\ \\ 9 1'181 / \ \ 9

17

C

90

801 -1 61

HYDRAULIC CONTROL VALVE 9 SPOOL 6510/7510/7610 EARTH SAWS REF NO.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

PART NUMBER QTY DESCRIPTION HYDRAULIC CONTROL VALVE 158-549 HYDRAULIC CONTROL VALVE 516-005 155-757 2 0-RING (021 D70) 155-758 2 0-RING (019 D70) 155-759 3 0-RING (210 D70) 361-614 2 LEVER 500-026 2 SEAL 500-027 6 LEVER BRACKET 500-419 2 CONNECTOR LINK 500-379 1 4 POSITION DETENT 155-749 1 0-RING (2-023) 500-192 8 BOLT (1/4"NC X 7/8". GD8) 500-192 6 BOLT (1/4-NC X 7/8", ALN HD GD8) 500-492 1 VALVE SECTION, 3 POSITON DETENT 105-530 4 COTTER PIN (1/16" X 3/4") 500-321 4 LOAD CHECK PLUG 155-707 1 0-RING (910 D90) 155-716 1 0-RING (016 D70) 500-286 1 POPPET 500-585 SEAL REPAIR KIT 500-220 1 3 POSITION DETENT 023-001 2 STEELBALL (1/4") 500-192 2 BOLT (1/4-NC X 7/8", GD8) 500-299 3 BACKUP RING (210 D90) 500-300 3 SEAL RETAINER 500-387 3 BOLT (3/8-NF X 18-1/4") 500-315 1 RESTRICTOR (.047 ORIFICE) 105-079 6 LOCKWASHER (1/4") 500-491 1 VALVE SECTION. 4 POSITION FLOAT

REMARKS 9 SPOOL,EXC. LEVER AND BRACKETS,SEE F/N 1 (6510/7510) 9 SPOOL,EXCLUDES LEVER AND BRACKETS, SEE F/N 1 (7610)

BLACK, BENT

INCL. (1) REF.N0.11 PER LINK

ALLEN SOCKET HEAD INCL. (1) REF. NO. 18 PER BOLT INCL. REF. NO.'S 1.2,3,5,6,12,13.14 & 15

ALLEN SOCKET HEAD

FOR 9 SPOOL VALVES INCL. PLATE & SPRING AND SEE FOOTNOTE 3 SEE F/N 41, INCL. REF. NO.'S 1,2.3.5.6.8,12,14, & 15

FOOTNOTES: 1 FOR COMPONENTS OF VALVE SECTION 1-7 AND END COVERS REFER TO 7 SPOOL VALVE PAGE 802-506.

2 ON A647 VALVE SECTION 2 (REF. NO. 19) OPERATES CHUTE LIFT. 3 EARLY MODELS USED ORIFICE FITTINGS ON ROD END OF LIFT CYLINDER INSTEAD OF RESTRICTER. SEE "EARTH SAW" PARTS MANUAL 050-685.

NOTES: REFER TO 0-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE ORS CONNECTOR 0-RINGS. PORT "A" PRESSURIZES WHEN SPOOL IS MOVED INTO VALVE BODY.

C

91

801-161

HYDRAULIC CONTROL VALVE 6 Spool For AR45 and AR46

Rel. No.

Part Number

Qty.

158-554

13.

14.

105-093 155-757 155-758 155-759 500-026 500-027 500-028 500-419 105-530 500-042 500-190 105-530 500-192 105-079 500-214 500-215

15.

500-217

1.

2.

3.

4.

5.

6.

1.

8.

9.

10.

11.

12.

3 14 14 12 6 6 6 6 3 4 6 24 1 1 3

22

Description

Hydraulic Control Valve (Incl. ref. no.'s 1 thru 30) Nut (3/8-NF) 0-Ring (-021) 0-Ring (-019) 0-Ring (-210) Seal Lever Bracket Lever Connector Link Cotter Pin (1/16" x 3/4") Port Relief Cartridge Kit (2200 PSI) Standard Spool Positioner Kit Cotter Pin (1/16" x 3/4") Bolt (incl. lock washer) Lock Washer (1/4") Outlet Cover (Incl. ref. no.'s 2 and 3) Valve Section (Incl. ref. no.'s 2, 3, 5, 6, 10, 24 and 25) Valve Section (Incl. ref. no.'s 2, 3, 5, 6, 10, 18, 19, 24 and 25)

Part Number

Qty.

Description

16.

500-492

1

17.

500 491

1

18.

19.

20.

21.

22.

500-243 500-249 500-379 500-267 500-380 155-749 500-296 500-299 500-300 500-302 155-109 110-082 500-320 500-321.

500-220

6 3 2 3 1

Valve Section (Incl. ref. no.'s 2 thru 6, 10, 24, 25 and 30) Valve Section (Incl. ref. no.'s 2 thru 6, 20, 24 and 25) Pilot Check Kit (Incl. ref. no. 28) Double Piston Four Postion Float Detent (for V-20) Bolt No Relief Plug Kit (for V-20) 0-Ring (-023) Inlet Cover Backup (-210) Seal Retainer Plug (1-1/16-SAE) 0-Ring (-912) Clovis Pin (1/41 Compression Spring Load Check Plug Kit Three Position Detent Kit

23.

24.

25.

26.

27.

28.

29.

30.

-

1 12 12 1 6 2 3 1

NOTE: Parts shown in this illustration are replacement parts and may not have the same physical confi guration as the original valve.

92 8407944105

Ref. No.

93

HYDRAULIC CONTROL VALVE SINGLE SPOOL

HYDRAULIC CONTROL VALVE REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

PART NUMBER OTY DESCRIPTION 155-601 500-350 500-351 500-352 500-353 500-163 500-354 500-355 500-163 500-460 500-357 155-772 500-163

1 1 2 1 2 1 1 1

REMARKS

HYD CONTROL VALVE (1-SPOOL) SPOOL END CAP LOCKOUT PLUNGER COMPRESSION SPRING PORT ADAPTOR PLUG KIT 0-RING (114 070) LOCKOUT SEAT KIT SEAT RETAINER PLUG KIT 0-RING (114 D70) SPRING CENTERING KIT SEAL REPAIR KIT 0-RING (112 D70) 0-RING (114 D70)

FOOTNOTES

95

801-342

- HYDRAULIC MOTOR Auger Drive on A645 and AR45

Ref. No.

Part Number

Qty. Description

155-598 1. 500-347

86054-86109

Hydraulic Motor pncl. ref. no.'s 1 thru 3) 1

Shaft seal Kit

2. 155-760

0-Ring (-904)

3. 155-771

0-Ring (-011)

96

97

HYDRAULIC CYLINDER 2.0" ID BARREL X 1.00" OD ROD X 8.0" STROKE

HYDRAULIC CYLINDER 2.0" ID BARREL X 1.00" OD ROD X 8.0" STROKE REF NO. 1.

2.

3.

4.

5.

6.

7.

PART NUMBER QTY DESCRIPTION 151-031 CYLINDER 190-165 1 SEAL REPAIR KIT 150-778 1 LOCK RING 150-285 1 CYLINDER BARREL 106-096 1 FLG BOLT (1/2-NC X 1-3/4",GD 8) 150-775 1 PISTON 150-772 1 CYLINDER HEAD 150-417 1 CYLINDER ROD

NOT SHOWN: 259-100

ROD U-SEAL INSTALLER

259-235

ROD WIPER INSTALLER

259-239 259-241 259-188

ROD WIPER/PISTON SEAL INSTALLER PISTON INSTALLER CYLINDER HEAD SPANNER WRENCH

REMARKS INCL. REF. NO.'S 1 THRU 7

SEE FOOTNOTE 1

FOOTNOTES 1 -TORQUE TO 90-100 FT-LBS (120-135 N.M).

99

801-094

WHEEL LIFT CYLINDER

Ref. No.

Part Number

City.

151-021

Description

Wheel Lift Cylinder (Incl. ref. no.'s 1 thru 6

Ref. No.

Part Number

Qty. Description

6.

190-153

1 'Seal Repair Kit

Not Shown:

1.

150-278

1

Cylinder Barrel

259-065

2Piston Ring Compressor

2.

150-411

1

Cylinder Rod

259-066

2Piston Ring Guide

3.

150-811

1

Cylinder Head

259-040

Rod U-Seal Installer

4.

150-911

1

Lock Ring

5.

150-952

1

2 Piston

87121-87125

'Refer to installation diagram 050-158 and seal replacement diagram 052-144.

2 Refer to Item 1 of Technical Bits dated 2-27-86 for instructions in use of piston ring tools.

100

AUGER LIFT CYLINDER

-

Ref. No.

Part Number

Ref. No.

Qty. Description

150-087

Auger Lift Cylinder (3" ID)—Incl.

Part Number

6. 190-159

ref. no.'s 1 thru 6

Qty. Description

1 'Seal Repair Kit (for 3" ID)

Not Shown:

1. 150-208

1

Cylinder Barrel

259-065

2Piston Ring Compressor

2. 150-357

1

Cylinder Rod

259-066

2Piston Ring Guide

3. 150-851

1

Cylinder Head

259-100

Rod U-Seal Installer (1 to 1.484" ID seals)

4. 150-952

1

2Piston Body

5. 150-911

1

Lock Ring (for 3" ID)

'Refer to installation diagram 050-024and seal replacement diagram 052-144.

2 Refer to Item 1 of Technical Bits dated 2-27-86 for instructions in use of

piston ring tools.

87120-87124

101

102

TRENCH CLEANER CYLINDERS REF NO.

1.

2.

3.

4.

5.

6.

7.

8.

PART NUMBER OTY DESCRIPTION 150-034 150-035 150-086 150-109 150-155 150-158 150-210 150-225 150-325 150-326 150-356 150-372 150-831 150-796 150-850 150-800 150-863 150-802 150-842 150-798 150-904 150-906 150-912 190-101 190-158 150-999

NOT SHOWN: 259-100 259-310

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

CYL (2.0" X 1.18" X 22") CYL (2.0" X 1.5" X 16") CYL (2.0" X 1.18" X 8.6") CYL (2.0" X 1.18" X 17.68") CYLINDER BARREL (SHOE) CYLINDER BARREL (SLIDE) CYLINDER BARREL (SHOE) CYLINDER BARREL CYLINDER ROD (SHOE) CYLINDER ROD (SLIDE) CYLINDER ROD (SHOE) CYLINDER ROD CYLINDER HEAD (SLIDE) CYLINDER HEAD (SLIDE) CYLINDER HEAD (SHOE) CYLINDER HEAD (SHOE) CYLINDER HEAD (SHOE) CYLINDER HEAD (SHOE) CYLINDER HEAD CYLINDER HEAD SMOOTH BACKUP PISTON GROOVED PISTON LOCK RING SEAL REPAIR KIT SEAL REPAIR KIT PISTON

REMARKS TRENCH CLEANER SHOE-INC REF#'S 1-3 & 6-8 & SEE F/N 5 TRENCH CLEANER SLIDE-INC REF#'S 1-3 & 6-8 & SEE F/N 5 TRENCH CLEANER SHOE-INC REF#'S 1-3 & 6-8 & SEE F/N 6 TRENCH CLEANER-INC REF#'S 1-3 & 6-8 SEE FOOTNOTE 6 SEE FOOTNOTE 5 SEE FOOTNOTE 5 SEE FOOTNOTE 5 SEE FOOTNOTE 5 SEE FOOTNOTE 6 SEE FOOTNOTE 3 & FOOTNOTE 5 SEE FOOTNOTE 4 & FOOTNOTE 5 SEE FOOTNOTE 3 & FOOTNOTE 6 SEE FOOTNOTE 4 & FOOTNOTE 6 SEE FOOTNOTE 3 & FOOTNOTE 5 SEE FOOTNOTE 4 & FOOTNOTE 5 SEE FOOTNOTE 3 SEE FOOTNOTE 4 SEE FOOTNOTE 7 SEE FOOTNOTE 7 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 7

ROD U-SEAL INSTALLER PISTON SEAL INSTALLATION TOOL

FOOTNOTES 1-THIS SEAL KIT IS NO LONGER AVAILABLE. USE KIT LISTED BELOW. 2-USE ROD 0-RING AND BACKUP COMBINATION FOR CYLINDER HEADS WITH .208" THK INTERNAL GROOVE. USE RDD U-SEAL FOR HEADS WITH .28" THK INTERNAL GROOVE. REFER TO INSTALLATION DIAGRAM 050-023 AND PISTON REPLACEMENT DIAGRAM 052-144.

3-THIS HEAD HAS .208" THK INTERNAL GROOVE DESIGNED FOR USE WITH 0-RING AND BACKUP RING COMBINATIONS. THIS HEAD IS REPLACED BY HEAD WITH .28" THK INTERNAL GROOVE AND ROD U-SEAL. 4-THIS HEAD HAS .28" THK INTERNAL GROOVE DESIGNED FOR USE WITH ROD U-SEAL. 5-THESE CYLINDERS ARE USED ON DOUBLE CYLINDER ACTION TRENCH CLEANERS. 6-USED ON AR12/R100DA WITH SINGLE CYLINDER ACTION TRENCH CLEANERS. 7-SINGLE PIECE 2" PISTON (REF #8) REPLACES TWO PIECE 2" PISTON (REF #'S 4 & 5).

A

104

802-053

MISCELLANEOUS SECTION

SAE & ORS HYDRAULIC FITTING REPLACEMENT 0-RING CHART Fraction Size

Dash Size

SAE (Port Seal 0-Ring)

ORS (Face Seal 0-Ring)

@Thread Size

0-Ring P/N

®Thread Size

0-Ring P/N

1/16

01

®NA

eNA

NA

NA

1/8

02

5/16-24

NA

NA

NA

3/16

03

3/8-24

NA

NA

NA

1/4

04

7/16-20

155-760

9/16-18

157-037

5/16

05

1/2-20

NA

NA

NA

3/8

06

9/16-18

155-705

11/16-16

157-038

1/2

08

3/4-16

155-706

13/16-16

157-039

5/8

10

7/8-14

155-707

1-14

157-040

3/4

12

1-1/16-12

155-709

1-3/16-12

157-017

7/8

14

1-3/16-12

155-747

NA

NA

1

16

1-5/16-12

155-748

1-7/16-12

155-714

1-1/4

20

1-5/8-12

155-702

1-11/16-12

NA

1-1/2

24

1-7/8-12

157-001

2/12

NA

2

32

2-1/2-12

NA

NA

NA

2-1/2

40

3/12

NA

NA

NA

3

48

3-1/2-12

NA

NA

NA

(1) = Diameter of threads in fractions of an inch and number of threads per inch = NA - Not a current CMW p/n'ed o-ring or the dash size not used in current CMW applications.

Thread Size: The diameter of the threaded area.

SAE: A straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS: "0-Ring face Seal. A type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring the other plain to act as the sealing surface.

106

800-301

SAE BOLT AND NUT Torque Value Chart GRADE 5: UNC or UNF THREAD

Size

1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1-1/8 1-1/4

Hex Nut or Hex bolt tapped into hex nut or d&t hole

ft•lb 12 25 40 65 100 150 200 350 560 840 1030 1460

N•m 16 34 54 90 135 200 270 475 760 1140 1400 1980

Hex Top Deformed Locknut

ft•lb 8 15 25 40 60 90 120 210 340 500 620 880

N•m 11 20 34 55 80 125 165 285 460 680 840 1195

Flange Nut or Flange Locknut or Flange bolt tapped into flange nut or d&t hole

ft•lb 20 45 75 125 190 270 370 650 1250 1580 1950 2760

N•m 27 60 100 170 260 370 500 880 1425 2145 2645 3745

GRADE 8: UNC or UNF THREADS

Size

1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 1-1/8 1-1/4

Hex Nut or Hex bolt tapped into hex nut or d&t hole Grade "C" 1

ft•lb 14 30 55 85 130 190 260 450 730 1090 1550 2180

N•m 16 40 73 115 175 260 355 610 990 1480 2100 2955

Hex Top Deformed Locknut Grade "C"

ft•lb 10 18 35 50 80 110 160 270 440 650 930 1310

N•m 14 25 50 70 110 150 245 365 600 880 1260 1780

052-201 1 - For nuts that are NOT Grade "C", use torque values for grade 5.

107

Flange Nut or Flange Locknut or Flange bolt tapped into flange nut or d&t hole Grade "C"

ft•lb 24 50 90 140 220 310 430 750 1210 1820 2580 3640

N•m 33 70 125 190 300 420 585 1015 1640 2465 3500 4935

METRIC BOLT AND CAP SCREW TORQUE

Size

Class 4.8 Lubricated"

M6

Class 8.8 Dry'

Lubricated'

Class 10.9 Dry'

Class 12.9

Dry"

Luixicateda

Lubricated"

Dry'

Nm

ft•lb

Nm

ft•lb

Nn

tt•lb

Nm

Nib

Nm

It.lb

Nm

ft•lb

Nm

Nib

Nm

ft.lb

4.3

3.1

4.8

4A

as

6.6

10.5 26 51

7.7

14

10.3

15

..

16.5

12

18

13

89 141 215

QS

gpri

725 1010 1450

O

F]

295 420 570

1970 2530

DO NOT use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only. Check tightness of fasteners periodically.

Make sure fastener threads are dean and that the threads are properly started. This will prevent them from cross-threading or galling when tightened.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Tighten plastic insert or crimped style steel lockouts to approximately 50 percent of the dry torque value indicated on the chart. Apply torque to the nut, not the bolt head. Tighten toothed or serrated head type lockouts to the full torque value shown

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, they should only be tightened to the strength of the original. a

LUBRICATED means coated with a lubricant such as engine oil, WD-40, antiseize compound, or phosphate and oil coatings.

DRY means plain without any added lubricant.

108

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The Charles Machine Works, Inc. Box 66 Perry, OK 73077-9989