Ditch Witch 8020T Parts Manual 053-400 - PDF DOWNLOAD

8020T

Parts Manual

Issue 6

053-400

1

8020T ISSUE NO. 06PL-03/16 For Replacement Copy Order P/N 053-400

This product and its use may be coverd by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: 8020T Trencher

Copyright 1997, 2003, 2012, 2014, 2015, 2016 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

ID0134895

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 04

ID0128552

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

ID0134872

5

CONTENTS______________________ Decals

Decal Location - 8020T ............................... 8

Engine Components

Air Filter System ...................................... 22 Alternator - Begins ...................................... 20 Alternator - Ends ........................................ 18 Cold Start Kit............................................ 30 Engine - John Deere Diesel ......................... 14 Engine Mount .......................................... 16 Engine/Radiator Accessories .................. 24 Fuel Line ................................................. 28 Radiator .................................................. 26

Power Train

Differential Components - Rockwell ........... 44 Drive Line - Planetary ................................ 46 Drive Line - Rockwell - Eaton ...................... 34 Front Diff - Planetary Standard Duty ............... 56 Front Diff Installation - Planetary .............. 54 Front Diff Mount - Rockwell ....................... 40 Front Steer Diff - Rockwell - Begins ............. 42 Ground Drive Trans - Install - Planetary ..... 48 Ground Drive Trans - Mt-Rockwell - Eaton .. 36 Ground Drive Trans - Rockwell Eaton .......... 38 Manual Shift Transmission - Planetary ....... 50 Rear Diff Floating Hub - Rockwell .............. 68 Rear Diff Mount - Planetary ..................... 58 Rear Steer Diff - Planetary (Heavy Duty) ....... 60 Tire/Wheel .............................................. 70 Tire/Wheel .............................................. 72 Wheel End - Planetary - Heavy Duty ............. 62 Wheel End - Planetary - Heavy Duty ............. 64 Wheel End - Planetary - Standard ................ 66

Frame Components

2 & 4-Post ROPS ................................... 100 4-Post ROPS/Windshield - Quiet Pkg ...... 102 Backfill Blade .......................................... 96 Backfill Blade Tilt .................................... 98 Battery Mount ......................................... 92 Cab Heater - (Before S/N) ........................... 106 Cab Heater – Begins ................................. 108 Cab ........................................................ 104 Console - Quiet Pkg ................................ 86 Console.................................................... 84 Engine Covers - Quiet Pkg ..................... 80 Fenders/Covers ...................................... 88 Floor Mat - Quiet Package ........................... 94

Fuel Tank ............................................... 90 Hood - Begins.............................................. 78 Hood - Ends .............................................. 76 Seat Mount ............................................. 82

Control Components

Attachment Pump Controls ................... 140 Brake Caliper Service ........................... 128 Brake Caliper ......................................... 124 Brake Calipers - Planetary - Early Style ........ 130 Brake Calipers - Rockwell - Eaton ............. 126 Brake System ....................................... 122 Ground Drive Trans Controls ................ 116 Manual Ground Drive Pump Controls ... 112 Manual Ground Drive Pump Controls ... 114 Parking Brake ....................................... 132 Parking Brake Caliper ............................ 134 Rear Steer Indicator - Planetary ............. 138 Rear Steer Indicator............................... 136 Remote Control .................................... 120 Throttle ................................................. 118

Hydraulics

Attachment Pump Hydraulics ................ 174 Auxiliary Manifold Hydraulics ................ 170 Auxiliary Pump Hydraulics .................... 168 Backfill Blade Lift Hydraulics ................. 180 Backfill Blade Supply Hydraulics ........... 176 Backfill Blade Swing Hydraulics ............ 182 Backfill Blade Tilt Hydraulics ................. 184 Cold Start Bypass ................................. 172 Dump Valve Hydraulics ......................... 164 Flushing Valve Hydraulics ..................... 166 Front Steering Hydraulics ..................... 178 Ground Drive Hydraulics - Planetary ........ 158 Ground Drive Hydraulics ....................... 156 Ground Drive Hydraulics ........................ 154 Ground Drive Pump Hydraulic W/O AC ... 162 Ground Drive Pump ............................... 160 Hydraulic Control Valve - 1 Spool ............ 196 Hydraulic Control Valve - 3 Spool ............ 194 Hydraulic Cylinder (2.0”x1.0”x5.0”) ............. 204 Hydraulic Cylinder (2.0”x1.0”x6.0”) ............. 206 Hydraulic Cylinder (2.5”x1.25”x8.0”) ........... 208 Hydraulic Cylinder (3.5”x1.75”x8.0”) ........... 210 Hydraulic Diagram ................................ 148 Hydraulic Motor ..................................... 188 Hydraulic Reservoir .............................. 150 Hydraulic Schematic - Auxiliary Circuit ....... 144 Hydraulic Schematic - Ground Drive/Att ..... 146

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CONTENTS______________________ Oil Cooler - Filter/Drain Manifold ................. 152 Power Steering Valve............................. 190 Rear Steering Hydraulics ...................... 186 Relief Cartridge ...................................... 198 Rotation Motor Hydraulics ..................... 202 Solenoid Control Valve........................... 192 Trick Quick Coupler .............................. 200

Miscellaneous

Bolt/Nut Torque Chart .......................... 238 Filters .................................................... 242 Optional Kits ......................................... 242 Parts Manual Change Request ............. 243 Related Publications ............................. 242 Replacement O-Ring Chart ................... 241 Warranty Registration ........................... 246

Electrical

AutoCrowd ............................................ 234 Electrical Diagram - Console - Begins ........ 224 Electrical Diagram - Deere (Cont’d) ........... 218 Electrical Diagram - Frame - Begins ........... 222 Electrical Diagram - Joystick/Seat - Begins .. 226 Electrical Schematic - Engine - Begins ....... 214 Electrical Schematic (Cont’d) - Begins ......... 216 Interlock Light System - Ends .................. 228 Warning System Light ........................... 230 Warning/Working Lights ....................... 232

ID0135006

7

DECALS

ID0135069

8

DECAL LOCATION 8020

16

ID0129307

9

DECAL LOCATION 8020 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

275-731 274-071 274-024 274-247 274-027 274-028 274-082 274-029 274-030 274-031 274-032 274-786 274-220 274-291 274-318 274-375 274-442 274-655 274-698 275-023 275-032 275-033 273-475 275-070 275-087 275-100 275-120 274-672 275-131 275-148 275-172 275-309 275-184 275-185 275-245 275-303 275-307 275-361 275-419 275-449 275-497 275-339 274-724 274-778 274-758 274-675 273-452 273-146 273-267

QTY

DESCRIPTION

2 1 AR 1 1 1 1 1 1 1 1 1 1 4 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DECAL KIT 8020 MODEL I.D. DITCH WITCH LOGOTYPE ACCENT STRIPE TRANSMISSION OPERATION ATTACHMENT DRIVE ATTACHMENT DRIVE ENGINE STOP SELECTOR-REAR STEER REAR STEER INDICATOR CROWD/BACKFILL BLADE CROWD INTERLOCK DISPLAY SOUND POWER RATING TIE DOWN LOCATION MASTER DISCONNECT SWITCH LIFT LOCATION 8020 LUBRICATION SCHEDULE TURBO OIL LEVEL HAND THROTTLE OPERATION NOTICE ELECTRICAL SYSTEM WARNING READ MANUAL WARNING RUNAWAY IGNITION SWITCH MANIFOLD RESERVOIR (THF) ENVIRO HYDRAULIC RESERVOIR MODULARMATIC - ID FUEL TANK (DIESEL) DITCH WITCH - ID DITCH WITCH - LOGOTYPE WARNING MOVING PARTS WARNING SINGLE OPERATOR CAUTION BATTERY ACID WARNING ROLLOVER DITCH WITCH EMBLEM PARKING BRAKE WARNING NO FLAME LOGO PLACARD OIL DRAIN ID PRESSURE WARNING ONE CALL COLD START BYPASS BFB FUNCTIONS AUTO-CROWD FUNCTION NOTICE COOLANT CAUTION ADD COOLANT DITCH WITCH BATTERY DECAL

REMARKS

USE 100”

SEE FOOT NOTE 2

TURBO OPTION SEE FOOT NOTE 1

SEE FOOT NOTE 2 SEE FOOT NOTE 3 TURBO OPTION

SEE FOOT NOTE 4

FOOTNOTES

1. P/N 274-291 NOT PART OF KIT. 2. P/N 274-029 NOT PART OF KIT. USED ON EARLY PORODUCTION MODELS ONLY. 3. P/N 274-672 NOT PART OF KIT. SEE 256-030 ENVIRONMENTAL HYDRAULIC OIL KIT. 4. LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY.

16

ID0229967

10

DECAL LOCATION 8020

16

ID0129307

11

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

ID0134845

14

15

16

17

18

19

20

21

22

23

24

ENGINE / RADIATOR ACCESSORIES

28 29 16

9

26

12

10

20

11 19

8

9

17

18

7 4

6

1 2

3

15 14

13 23

5

22

27

10 9 21

8 9

24

25

K

804-545

25

ENGINE / RADIATOR ACCESSORIES REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

306-827 106-330 105-091 194-824 171-006 171-010 195-869 345-228 194-175 105-044 106-743 105-065 194-775 217-513 217-575 214-819 217-736 156-226 115-865 184-207 345-647 106-391 106-700 365-462 315-285 107-003 105-823 306-609 192-006 192-005 363-205 105-003 106-382 106-387

QTY

DESCRIPTION

4 4 1 1 1 1 1 1 2 4 2 1 1 1 1 1 2 1 2 2 1 1 1 1 2 2 1 1 1 1 1

RADIATOR / OIL COOLER BOLT (M8-1.25 X 70mm) LOCK WASHER (5/16") FAN (19.5" O.D. X 30 DEG.) POLY-VEE BELT POLY-VEE BELT FAN SPACER RADIATOR ROD RADIATOR ROD JAM NUT (1/2-NC) WASHER (1/2", HARDENED) LOCKNUT (1/2-NC) ENGINE WATER TEMPERATURE SENDER TEMPERATURE SWITCH TEMPERATURE SWITCH OIL PRESSURE SWITCH REDUCER (02N-02NF) FIREWALL INSULATION SPACER BARRIER PLATE WASHER (M12) BOLT (M12-1.75 X 80mm) ROD MOUNT FLG LK SCREW (M12-1.75 X 35mm) FLG LK BOLT (5/16-NC X 3/4 ") HIGH FREQUENCY HORN HIGH FREQUENCY HORN HORN BRACKET BRACKET FLG LOCKNUT (5/16-NC) FLG LK BOLT (M10-1.50 X 20mm) FLG LOCKNUT (M10-1.50)

REMARKS

OBSOLETE ENDS WITH S/N 5T0256 BEGINS WITH S/N 5T0257

OBSOLETE ENDS WITH S/N BEGINS WITH S/N

USED WITH QUIET PACKAGE ONLY

OBSOLETE INCLUDES MOUNTING HARDWARE

FOOTNOTES

NOTE:

K

804-545

26

RADIATOR

1 27 3

4 6

2

2

2 7 9 8

24 26 2

12 5 11

16

13

20

18

9 23

19

13 5

21 25

10

22 17

14 5

16

15

06

ID0134271

27

RADIATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

116-746 1 110-134 4 194-791 1 107-244 6 105-118 6 194-794 1 116-790 1 306-827 1 306-831 1 306-832 1 116-107 AR 116-791 1 110-366 AR 105-047 2 116-128 2 315-254 500-003 2 110-249 2 116-108 AR 105-089 2 105-226 2 305-463 1 105-094 2 107-010 3 364-432 1 111-013 110-898 1 331-555 AR 116-745 1 105-826 4

DESCRIPTION

COOLANT HOSE WORM CLAMP (2.062" TO 2.750) FAN GUARD FLG BOLT (3/8-NC X 1", NLK) WASHER (3/8") FAN SHROUD UPPER AIR BARRIER RADIATOR / OIL COOLER OIL COOLER RADIATOR BULK STRIP (1.2",SOLD PER 1") LOWER AIR BARRIER VELCRO STRIP (1",SOLD PER 1") LOCKNUT (3/8-NC) SHOCK MOUNT ENGINE MOUNT BOLT (3/8-NC X 2-3/4") WORM CLAMP (1/4" TO 5/8") BULK HOSE (5/16", SOLD PER 1") LOCKNUT (5/16-NC) WASHER (5/16") BRACKET BOLT (5/16-NC X 1") FLG LK SCREW (M12-1.75 X 30mm) COOLANT OVERFLOW RESERVOIR OVERFLOW CAP (PLASTIC) RADIATOR CAP (14 PSI) SHIM LOWER COOLANT HOSE FLG LOCK BOLT (3/8-NC X 1")

REMARKS

OBSOLETE

USE 2 @ 20" USE 2 @ 21"

USE 1 @ 40"

LOCTITE BOLTS ON FAN GUARD

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0134271

28

29

30

31

32

NOTES:

ID0134963

33

POWER TRAIN

ID0135064

34

35

36

37

38

39

40

41

42

43

44

DIFFERENTIAL COMPONENTS ROCKWELL 12-BOLT FLANGE WITH OR WITHOUT PINION SEAL

5

3 26

19

22 23 13 14

5

3 4

25

15 8

21

18

24

7 6

12

17

11

28

27 29 30 20 17 10 9

2 16

01

1

ID0137948

45

DIFFERENTIAL COMPONENTS ROCKWELL 12-BOLT FLANGE WITH OR WITHOUT PINION SEAL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

161-253 161-270 106-975 1 106-976 1 107-024 4 107-026 12 107-027 4 114-020 1 126-143 1 126-144 1 126-146 1 125-326 1 126-018 1 125-349 1 125-359 1 126-145 1 126-019 1 157-697 1 501-770 1 501-771 1 501-772 1 501-773 1 501-774 1 501-769 1 501-775 1 501-776 1 501-673 1 107-028 1 501-777 1 107-029 2 107-030 2 501-778 1

DESCRIPTION

REMARKS

DIFFERENTIAL CARRIER - ROCKWELL DIFFERENTIAL CARRIER - ROCKWELL PINION LOCKNUT (M32-1.50) PINION WASHER (M32) BEARING CAP WASHER DIFFERENTIAL CASE CAPSCREW BEARING CAP CAPSCREW CARRIER CASE PLUG PINION INNER RACE PINION INNER BEARING PINION OUTER BEARING PINION OUTER RACE TAPERED RACE (4.330") TAPERED BEARING (2.625") TAPERED RACE (4.781") TAPERED BEARING NEEDLE BEARING INTERNAL SEAL PINION BEARING SPACER KIT RING GEAR AND PINION SET DIFFERENTIAL CARRIER CASE PINION BEARING CAGE NO-SPIN DIFFERENTIAL CAGE RING GEAR & PINION BOLT KIT LEFT ADJUSTING RING (SMALL) RIGHT ADJUSTING RING (LARGE) PILOT BEARING RETAINING RING COTTER PIN (LEFT ADJUSTING RING) LOCK PLATE (RIGHT ADJUSTING RING) LOCKWASHER (LOCK PLATE) LOCK SCREW (LOCK PLATE) PINION BEARING CAGE SHIM KIT

INCL REF NO'S 1 - 29 DIFF WITH PINION SEAL INCL 1-15 & 17-29 DIFF W/O PINION SEAL

FOR 161-253 ONLY PRELOAD

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0137948

46

47

48

49

50

51

52

53

54

55

56

FRONT DIFFERENTIAL

6520, 7020, 7520, 8020 PLANETARY STANDARD DUTY

34 7

35 13

3

14

10

1 2

29

9 10

33 28

30

36

31 6

27 26

8

5 4 32

11

31

12

13 14 18 17

21

15 16

20

22 23 24 25

02

19

ID0138176

57

FRONT DIFFERENTIAL

6520, 7020, 7520, 8020 PLANETARY STANDARD DUTY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

QTY

161-188 1 106-549 2 161-203 1 161-205 1 161-267 1 106-419 12 106-035 12 161-202 2 106-383 14 181-981 2 183-771 4 125-453 4 155-874 2 125-809 2 106-469 6 181-982 6 125-771 2 183-765 2 151-044 2 125-770 2 160-420 1 105-378 2 160-413 2 125-432 2 183-764 2 110-078 2 115-524 2 115-165 2 106-164 2 105-491 4 106-654 4 181-208 4 125-473 8 184-721 4 315-038 4 155-912 1 115-127 1 181-253 4

DESCRIPTION

REMARKS

AXLE HOUSING DOWEL PIN (1/2" X 1", HARDENED) DIFFERENTIAL (STANDARD) DIFFERENTIAL (LIMIT SLIP) DIFFERENTIAL (LIMIT SLIP) STUD BOLT (M18-1.5 X 80mm) LUG NUT (M18-1.50) WHEEL END FLG LK SCREW (M10-1.50 X 30mm) TAPERED INSERT (1.00") TAPERED PIN (31.75mm x 52mm) BRONZE BUSHING INTERNAL SEAL (3.005") COMPOSITION BUSHING (2.250") FLG SCREW (M12-1.75 X 30mm) TAPERED INSERT (1.250") COMPOSITION BUSHING (1.250") TAPERED PIN (31.7mm x 110mm) CYL (2" X 1" X 6") COMPOSITION BUSHING (1.00") TIE ROD JAM NUT (1-NF) ROD END (1"-NF) BRONZE BUSHING (1.00") TAPERED PIN (25.4mm) MACHINERY BUSHING (1") EXTERNAL SNAP RING (1.00") PLUG (08N, ALN) FLG LK SCREW (M10-1.50 X 30mm) BOLT (1-UNS X 3") FLG LK SCREW (M10-1.50 X 16mm) SPINDLE WASHER (1") BRONZE BUSHING BUSHING (25.4mm) SPINDLE BOLT LOCK AIR VENT (O2N) REDUCER (O8N-O2NF) MACHINERY BUSHING (1", 18GA)

SEE FOOTNOTE 1 6520,7020 W/L35R YOKE 6520,7020 W/L35R YOKE 7520,8020 W/410 SERIES YOKE

STANDARD DUTY

ENDS WITH S/N _______ ENDS WITH S/N _______ ENDS WITH S/N _______ ENDS WITH S/N _______

BEGINS WITH S/N _______ BEGINS WITH S/N _______ BEGINS WITH S/N _______ BEGINS WITH S/N _______ BEGINS WITH S/N _______ BEGINS WITH S/N _______

NOT SHOWN:

FOOTNOTES:

1. AXLE HOUSING REQUIRES THREE GALLONS HG OIL ON ORIGINAL FILL (FRONT AND REAR).

NOTE:

8020 USE BEGINS WITH S/N________

02

ID0138176

58

59

60

61

62

63

64

WHEEL END HEAVY DUTY 6520,7020,7520,8020 25 30

23

22 24

31

16

30 19

22 11

12 13

20 15

13

26

29 5

12

21

10

8 17

30

9

7 14

8 7

18

6 33

2 32 4 3 1

28

03

27

ID0138185

65

WHEEL END HEAVY DUTY 6520,7020,7520,8020 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

161-225 191-246 166-484 167-268 1 169-054 1 155-830 1 125-433 1 126-060 1 157-608 1 126-064 2 126-063 2 169-036 1 107-206 6 165-150 1 126-059 6 126-031 6 118-020 1 165-148 3 157-086 1 115-496 1 106-419 6 165-151 1 183-746 3 165-766 AR 165-768 AR 106-549 5 106-660 4 115-025 2 169-037 1 118-021 1 167-269 1 182-190 1 184-297 1 501-599 6 106-886 3 126-083 1 157-213 1

DESCRIPTION

WHEEL END ASS'Y (HEAVY DUTY) WHEEL END REPAIR KIT (HEAVY DUTY) WHEEL END REPAIR KIT SHORT SHAFT SPINDLE HOUSING INTERNAL SEAL (2.750") BRONZE BUSHING (1-1/2") THRUST WASHER RACE (1.500") INTERNAL SEAL (7.881") TAPERED BEARING (4.330") TAPERED RACE (6.496") PLANETARY HOUSING SCREW (M12-1.75 X 35mm) RING GEAR THRUST WASHER RACE (1.375") NEEDLE BEARING (1.375") INTERNAL SNAP RING PLANET GEAR O-RING (272 D70) INTERNAL SNAP RING STUD BOLT (M18-1.5 X 80mm) SUN GEAR PLANET PIN SHIM (.05mm) SHIM (.254mm) DOWEL PIN (1/2" X 1", HARDENED) SCREW (M12-1.75 X 30mm, 10.9) PLUG (08N, SQ FM, MAG) PLANETARY CAGE EXTERNAL SNAP RING (1.500") LONG SHAFT CROSS AND BEARING KIT HUB DETENT BALL (.375") SCREW (M12-1.75 X 40mm, ALN) BEARING RACE SEAL, V-RING

REMARKS

FOOTNOTE 1 FOOTNOTE 2

RED BROWN

NOT SHOWN:

FOOTNOTES:

1. INCLUDES REFERENCE NUMBERS 3, 4, 6-8, 11, 30, 32, 33, 105-965, 164-627, 166-330, AND 178-611 2. INCLUDES REFERENCE NUMBER 12, 13, 15, 16, 20, 22, 23, 25, AND 30

NOTE:

WHEEL AND ASSEMBLY REQUIRES USE OF 1-1/4 QT . OF 90W LUBRICANT.

03

ID0138185

66

67

68

69

70

TIRE & WHEEL

1

3

2

03

ID0134250

71

TIRE & WHEEL REF PART NO. NUMBER

1.

2.

3.

QTY

205-906 4 205-362 4 205-143 4 205-1125 4 205-165 4 205-161 4 205-341 4

DESCRIPTION

TIRE & WHEEL (38 X 18.00-20.0) TIRE & WHEEL (38 X 18.00-20.0) TIRE (38 X 18-20.0 D8TL, NHS) TIRE (38 X 18-20, E16TL) VALVE CAP (.305"-32) VALVE STEM (.625") WHEEL (20.0 X 14WD W/6)

REMARKS

INCL. REF. #'S 1, 2, 3 INCL. REF. #'S 1, 2, 3

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0134250

72

TIRE & WHEEL 7520/8020

1

2

4 3

07

ID0088439

73

TIRE & WHEEL 7520/8020 REF PART NO. NUMBER

1. 205-109 205-857 205-143 205-855 205-1125 205-921 205-119 205-812 205-923 2. 205-300 205-288 205-299 205-338 3. 205-161 205-168 4. 205-165

QTY

DESCRIPTION

4

4 4 4 4 4 4 4

TIRE (31 X 15.5-15.0, D8TT, STG) TIRE & WHEEL (31 X 15.5-15.0) TIRE (38 X 18.0-20.0, D8TL, FTL) TIRE & WHEEL (38 X 18.0-20.0) TIRE (38 X 18.0-20, E16TL) TIRE & WHEEL (38 X 18.0-20.0) TIRE (41 X 16.5-16.1, C6TL, TSG) TIRE & WHEEL (41 X 16.5-16.1) TIRE & WHEEL (38 X 18.0-20.0) WHEEL (15.0" DIA., 6 HOLES) WHEEL (16.1" DIA., 6 HOLES) WHEEL (20.0" DIA., 6 HOLES) WHEEL (20.0 X 14WD W/6) RUBBER VALVE STEM (.625") METAL VALVE STEM (.625") VALVE CAP

4

TUBE (31 X 15.5)

4 4 4

REMARKS

INC'S REF #'S 1,2 & 3 OBSOLETE OBSOLETE, INC'S REF #'S 1,2 & 3 INC'S REF #'S 1,2 & 3 OBSOLETE INC'S REF #'S 1,2 & 3 FOR PLANETARY AXLES

USED IN 205-923 ASSY FOR PLANETARY AXLES INC'S REF #4 INC'S REF #4

NOT SHOWN:

205-160

INC'S REF #4

FOOTNOTES:

NOTE:

1-REFER TO GENERAL SPECIFICATIONS 052-195 FOR RECOMMENDED TIRE PRESSURE. 2-FOR ADDITIONAL WEIGHT, SEE YOUR DEALER FOR TBS.

07

ID0088439

74

NOTES:

ID0134963

75

FRAME COMPONENTS

ID0135068

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

BACKFILL BLADE 8020 8020T

1 11

5 10 5 16

22

7 2

8 17

9 13

14 15

2

9

20

3

23

6

24

12

21 18 14 4 9

2 19

02

ID0126369

97

BACKFILL BLADE 8020 8020T REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

105-499 6 105-969 4 106-096 2 106-098 1 115-782 2 125-754 1 125-771 2 125-772 2 125-773 3 125-780 1 314-142 1 315-040 1 181-974 2 181-975 2 181-982 2 183-587 2 183-608 2 183-610 1 183-611 1 183-612 1 184-064 1 314-076 1 300-4338 1 151-056 1

DESCRIPTION

BOLT (3/4-NC X 1-3/4") FLG BOLT (5/8-NC X 1-1/2",GD 8) FLG BOLT (1/2-NC X 1-3/4",GD 8) FLANGE BOLT (3/4-NC X 2",GD 8) FRICTION WASHER (8.28") COMPOSITION BUSHING COMPOSITION BUSHING COMPOSITION BUSHING COMPOSITION BUSHING COMPOSITION BUSHING TOP BOLT PLATE LIFT ARM TAPERED INSERT (1.5") TAPERED INSERT (1.75") TAPERED INSERT (1.25") TAPERED PIN (1.25" X 3") TAPERED PIN (1.5" X 3.75") TAPERED PIN (2" X 6.9") TAPERED PIN (1.75" X 4") TAPERED PIN (1.75" X 16") TAPERED INSERT (2") BACKFILL BLADE PIVOT BACKFILL BLADE CYL (3.5" X 1.75" X 8.0")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BACKFILL BLADE 314-081 IS SUPERSEDED BY BACKFILL BLADE 300-4338

NOTE:

02

ID0126369

98

BACKFILL BLADE TILT 8020 8020 T

3 8 10 5 1 7 9

2 6 4

02

ID0088500

99

BACKFILL BLADE TILT 8020 8020 T REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

105-874 106-012 106-096 125-770 125-771 314-104 181-981 181-982 183-584 183-613

1 6 1 1 1 2 1 1 1 1

DESCRIPTION

FLG LK BOLT (3/8-NC X 1-1/2") FLANGE BOLT (5/8-NC X 3") FLG BOLT (1/2-NC X 1-3/4", GD8) COMPOSITION BUSHING COMPOSITION BUSHING TILT BLADE RETAINER TAPERED INSERT (1.000") TAPERED INSERT (1.250") TAPERED PIN (1.000" X 2.440") TAPERED PIN (1.250" X 3.500")

REMARKS

REFER TO ID0126369 "BACKFILL BLADE" FOR MORE DETAILS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0088500

100

101

102

4 POST ROPS & WINDSHIELD QUIET PACKAGE

1

8

16

13

9 10 14

21 6 12

25 3

19 5

23

24

23

4 3

11 26

28

22

24

29 19

27

18

23

29 24 15

7

23

20 15

03

4

2

30 17

ID0138195

103

4 POST ROPS & WINDSHIELD QUIET PACKAGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

105-221 12 105-302 6 105-340 4 105-383 4 105-830 8 105-833 8 105-357 6 106-010 4 117-1029 1 306-267 1 306-288 1 306-289 1 306-271 1 306-266 1 314-152 2 505-114 4 315-226 1 315-227 1 116-282 AR 105-231 4 115-874 1 116-461 AR 116-142 6 105-069 8 105-075 4 105-183 2 105-047 2 105-118 2 116-421 AR 105-095 4

DESCRIPTION

SCREW (#14-10 X 1-1/2") BOLT (5/8-NC X 2", GD 8) FLG LOCKNUT (3/4-NC) BOLT (3/4-NC X 6") FLG LK BOLT (1/2-NC X 1-1/4") FLG LOCKNUT (1/2-NC) LOCKNUT (5/8-NC) FLG SCREW (5/16-NC X Ų") HEADLINER INSULATION REAR ROPS FRAME FRONT LEFT LEG (QT) FRONT RIGHT LEG (QT) FOPS PLATE CANOPY LOWER BOLT SPACER THRUST WASHER LEFT WINDSHIELD EXTENSION RIGHT WINDSHIELD EXTENSION EDGING (1/16") SCREW (1/4-NC X 3/4") WINDSHIELD EDGING W/SEAL (3/8") SHOCK MOUNT WASHER (3/8") BOLT (3/8-NC X 2") BOLT (3/8-NC X 2-1/2", GD8) LOCKNUT (3/8-NC) WASHER (3/8") EDGING (1/8") WASHER (1/4")

REMARKS

( 39 3/4 " X 40 1/2 ")

USE

"

USE

"

USE

"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0138195

104

105

106

CAB HEATER

BEFORE SERIAL NUMBER 5R0205

11

12

10 1

9

2

11

3 5

4 3 8 GROUND DRIVE FLUSHING VALVE LABELED "COOLER" TO BOTTOM OF GROUND DRIVE MOTOR

6

7

13 15

14 TO TOP OF GROUND DRIVE MOTOR FOR STD DIFF ONLY

02

ID0138197

107

CAB HEATER

BEFORE SERIAL NUMBER 5R0205 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

100-754 215-204 1 154-208 2 110-026 4 116-044 AR 116-044 AR 510-301 2 154-323 1 154-391 1 105-823 4 105-003 4 363-208 2 362-732 1 154-262 1 154-266 1 154-327 1

DESCRIPTION

REMARKS

ELECTRIC HEATER CONVERSION KIT HEATER COUPLER (12S-5/8OD90) WORM CLAMP (1/2" TO 1-1/4") BULK HOSE (5/8", SOLD PER 1") BULK HOSE (5/8", SOLD PER 1") COUPLER (10RSX5/8OD,STR) CONNECTOR (100-08S90) CONNECTOR (08S-100) FLG LK BOLT (5/16-NC X 3/4") FLG LOCKNUT (5/16-NC) BRACKET (HEATER) ACCESS COVER (HEATER) REDUCER (06O-08OF) RUN TEE (08OFX-08O-08O) CAP (08OF)

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REF NO. 13-15 USED ONLY WITH STANDARD DIFFERENTIAL (BEGINS WITH S/N 5N0686).

WILL REPLACE (1) REF NO. 6, REF NO. 7, AND WILL BE REQUIRED TO TOP OF GROUND MOTOR

NOTE:

02

ID0138197

108

109

110

NOTES:

ID0134963

111

CONTROL COMPONENTS

ID0135065

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

BRAKE CALIPER SERVICE

2 3 4 2

3

4

5

1

6

B

802-618

129

BRAKE CALIPER SERVICE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

160-772 160-665 505-080 505-081 505-082 505-083 502-168

QTY

3 2 2 2 1 1

DESCRIPTION

BRAKE CALIPER BLEEDER VALVE PISTON DUST BOOT O-RING (223 D70) FRICTION PAD (PAIR) INSULATOR

REMARKS

INCL REF #'S 1-6 & SEE FOOTNOTE 1

FOOTNOTES

1. USED ON 7520 AND 8020 WITH ROCKWELL AND EATON DIFFERENTIALS (NOT PLANETARIES).

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

B

802-618

130

131

132

133

134

135

136

REAR STEERING INDICATOR

24 27 14

16 26

10 18 28

24 12 29

20 22

15 8 1 21 3

27

02

16 9

19

1

7

5 16 6

17 27 17

11

23

25 4

13 5

2

ID0138223

137

REAR STEERING INDICATOR REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

4 1 2 1 2 2 1 1 1 4 1 4

FLG LOCKNUT LOCKNUT (1/4-NC) FLG LK BOLT (5/16-NC X 3/4") NUT (3/8-NF) WASHER (3/8") FLG LK BOLT (5/16-NC X 1") LOCK WASHER (3/8") BOLT (1/4-NC X 1/2") FLG LK BOLT (3/8-NC X 2") FLG LK BOLT (1/4-NC X 1") FLG LOCKNUT SCREW (NO. 6-32 X 1-1/8") SCREW (NO. 4-40 X 5/8") ROD END (3/8-NF) BALL JOINT (NO. 10-32) CONDUIT CLAMP EXTERNAL GRIP RING (3/8") STEERING INDICATOR STEERING INDICATOR HOUSING CABLE SWITCH SWITCH CABLE MOUNT REAR STEERING INDICATOR CABLE BRACKET MOUNT BRACKET MOUNT BRACKET MOUNT BRACKET LINK ROD (3/8-NF,11.1" LG) PIVOT NUT (NO. 10-32) NUT (NO. 6-32) PANEL

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

105-003 105-832 105-823 105-093 105-264 105-873 105-072 105-836 105-075 105-819 106-154 106-058 106-155 110-102 110-318 110-522 115-477 115-787 115-788 196-146 215-087 217-715 314-130 314-153 363-123 363-124 363-633 363-161 365-141 365-162 506-021 105-215 362-735

1 1 1 3 2 1 1 2 1 3 1 1 1 1 1 1 3 4 1

REMARKS

OBSOLETE

ROCKWELL, SEE F/N 1 ROCKWELL, SEE F/N 2 EATON

NOT SHOWN:

FOOTNOTES:

1-ENDS WITH S/N 5N0187 2-BEGINS WITH S/N 5N0188

NOTE:

02

ID0138223

138

139

140

141

142

NOTES:

ID0134963

143

HYDRAULICS

ID0135071

144

145

146

147

148

149

150

151

152

OIL COOLER AND FILTER HYDRAULICS

TO OUT ON BACKFILL BLADE TEE

TO CASE DRAIN ON GROUND DRIVE PUMP

15 3

21 20 19

3

REQUIRED ON 8020 ONLY

9 26

6

9 14

7

27

13

16

17

6

12

3 3

OUT

11 3

21

3

3

3

23 3

IN

18

TO A HYD. PUMP INLET TEE

3

3

28

22

12

15

3 11 3

3

24

4 4

2

4

5

10

4

6

3

4 9

25

3 1

09

8 3 7

3

TO TEE ON REAR STEER VALVE OR TO TEE ON SHIFT VALVE

ID0083366

153

OIL COOLER AND FILTER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

QTY

306-831 155-230 1 110-250 18 110-030 5 116-460 AR 110-332 3 156-866 2 116-460 AR 154-192 3 116-460 AR 116-460 AR 155-161 2 158-576 1 116-460 AR 116-460 AR 154-188 1 159-079 1 149-840 1 155-195 1 149-844 1 501-153 1 154-342 2 154-897 1 155-213 1 116-259 AR 154-734 1 116-460 AR 116-460 AR 117-672 1

DESCRIPTION

OIL COOLER S/O COUPLER (16S-16H45) WORM CLAMP (1-1/4" TO 2-1/8") CABLE TIE (1/16" TO 4") BULK HOSE (1") BOLT-ON CLAMP (1-5/8") HYD LINE (16H-16H90) BULK HOSE (1") SLIP-ON TEE (16H-16H-16H) BULK HOSE (1") BULK HOSE (1") SLIP-ON COUPLER (12S-16H) CHECK VALVE (12SF-12SF) BULK HOSE (1") BULK HOSE (1") S/O COUPLER (16S-16H) ELEMENT (1-1/2-UNF) ELEMENT (1-1/2-UNF) S/O COUPLER (20S-16H90) HYD OIL FILTER (20SF-20SF) FLG LK BOLT (3/8-NC X 5/8") CONNECTOR (06S-06O90) HOSE (06OFX90-62"-3000) S/O RUN TEE (20S-16H-06SF-06SF) BULK EDGE (1/2", SOLD PER 1") HOSE (06OFX-46"-3000) BULK HOSE (1", SOLD PER 1') BULK HOSE (1", SOLD PER 1') ABRASION SLEEVE (1.00" X 20")

REMARKS

USE 42" 8020/8020T

USE 32.5", USE 25" ON 8020 USE 72" 8020/ 60" 8020T USE 7", USE 8" ON 8020

USE 36.5", USE 10.5" ON 8020 USE 4.5" 8020T SEE FOOTNOTE 1

OBSOLETE, SEE FOOTNOTE 2

USE 23" USE 19" ON 8020 USE 41" ON 8020T / 63" ON 8020

NOT SHOWN:

FOOTNOTES:

1. USE 159-079 ELEMENT FOR NORMAL MAINTENANCE. USE 149-840 ELEMENT AFTER HOSE OR COMPONENT REPLACEMENT. 2. INCLUDES 149-840 FILTER ON NEW MACHINES. REPLACE WITH 159-079 ELEMENT AFTER FIRST 50 HOURS OF OPERATION

NOTE:

09

ID0083366

154

155

156

GROUND DRIVE HYDRAULICS ROCKWELL, EATON

23 10 TO HOSE FROM CHECK VALVE TEE

5 6

21

TO HOSE FROM GROUND DRIVE PUMP

TO TEE FROM GROUND DRIVE PUMP

17 3

7

20 22

9

2

11

2 16 TO GROUND DRIVE PUMP

8 13 26

TO GROUND DRIVE PUMP

25 18 15

1 25 19 14

12

4 24 TO FLUSHING MANIFOLD

05

ID0113568

157

GROUND DRIVE HYDRAULICS ROCKWELL, EATON REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

105-969 2 110-250 2 116-460 AR 154-220 1 154-246 1 154-230 1 154-337 1 154-331 1 154-759 1 154-256 1 154-449 1 514-349 1 515-341 1 515-155 1 515-342 1 154-802 1 515-070 1 155-225 1 158-555 1 150-4087 1 158-718 1 159-077 2 105-222 105-073 157-029 314-132 2 105-224 2 105-085 2 154-812 1 156-273 1 154-404 1 514-348 1

DESCRIPTION

FLG LK BOLT (5/8-NC X 1-1/2") WORM CLAMP (1-1/4 TO 2-1/8") BULK HOSE (1") CONNECTOR (04O-06S) CONNECTOR (08O-06S) BRANCH TEE (06S-04O-040) BRANCH TEE (08O-08O-08S) PLUG (08O) HOSE (08OFX-36"-3000) UNION (08O-08OFX90) CONNECTOR (06S-04O90, ORF) REDUCER (12S-02NPT) HOSE (16OFX-16OFL60-25"-5000) HOSE (16OFX90-22"-5000) HOSE (16OFX-16OFL90-23"-5000) HOSE (04OFX90S-26"-3000) HOSE (160FX90-41.5"-5000) S/O COUPLER (10S-16H90-08SF) SOLENOID CONTROL VALVE SOLENOID CONTROL VALVE HYDRAULIC MOTOR SPLIT FLANGE (16SFL) BOLT (7/16-NC X 1-3/4") LOCK WASHER (7/16") O-RING (219 D90) VALVE SPACER PLATE BOLT (1/4-NC X 2-1/2") NUT (1/4-NC) HOSE (08OFX-42"-3000) CONNECTOR (02N-04O90) CONNECTOR (16O-16FL90) REDUCER (12S-10SF)

REMARKS

USE 23"

USED ON ALL MACHINES AFTER S/N: 5R0206 W/ EATON DIFF W/ AUTOCROWD BERFORE S/N: 5R0206 W/ ROCKWELL DIFF W/ AUTOCROWD BERFORE S/N: 5R0206

OBSOLETE, NO PEPLACEMENT PARTS AVAILABLE USE REPLACEMENT COIL 217-948, WILL NOT FIT OBS VALVES

QTY IS 2 IF EATON DIFF W/ AUTO CROWD IS USED

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0113568

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

190

191

192

SOLENOID CONTROL VALVE

1

2 3

03

ID0088477

193

SOLENOID CONTROL VALVE REF PART NO. NUMBER

1.

2.

3.

QTY

158-555 150-4087 217-746 1 500-163 1 157-070 1

DESCRIPTION

REMARKS

SOLENOID CONTROL VALVE SOLENOID CONTROL VALVE SOLENIOD COIL O-RING O-RING

OBSOLETE, INCLUDES REF NO.'S 1 THRU 3 USE REPLACEMENT COIL 217-948, WILL NOT FIT OBS VALVE. OBSOLETE OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART FOR REPLACEMENTS

03

ID0088477

194

195

196

197

198

199

200

201

202

203

204

205

206

HYDRAULIC CYLINDER 2.0" X 1.0" X 6.0"

2

1 3 4 5

6

7

03

ID0022902

207

HYDRAULIC CYLINDER 2.0" X 1.0" X 6.0" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-044 190-165 150-778 150-294 106-096 150-775 150-772 150-424

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING CYLINDER BARREL FLG BOLT (1/2-NC X 1-3/4",GD 8) PISTON CYLINDER HEAD CYLINDER ROD

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

ROD U-SEAL INSTALLER ROD WIPER INSTALLER PISTON SEAL INSTALLER PISTON INSTALLER CYLINDER HEAD SPANNER WRENCH

FOOTNOTES:

1-LUBRICATE WITH WD-40 OR EQUAL TO 90-100 FT-LBS (120-135 N.M)

NOTE:

03

ID0022902

208

HYDRAULIC CYLINDER 2.5" X 1.25" X 8.0

2

1 3 4 5

6

7

05

ID0022952

209

HYDRAULIC CYLINDER 2.5" X 1.25" X 8.0 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-045 190-166 150-779 150-295 106-097 150-776 150-773 150-427

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYLINDER (2.5" X 1.25" X 8") SEAL REPAIR KIT (2.5" X 1.25") LOCK RING (2.5") CYLINDER BARREL (3") FLG BOLT (5/8-NC X 1-3/4", GD8) CYLINDER PISTON (2.5" X 1.25") CYLINDER HEAD (2.5" X 1.25") CYLINDER ROD (1.25")

INCL REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

U-SEAL INSTALLER (1" - 1.4") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYLINDER HEAD SPANNER - TWO PIN

FOOTNOTES:

1. LUBRICATE WITH WD-40 OR EQUAL TORQUE TO 180-200 FT-LBS (245-270 N.M)

NOTE:

05

ID0022952

210

211

212

NOTES:

ID0134963

213

ELECTRICAL

ID0135070

214

215

216

217

218

ELECT. DIAGRAM (FRAME) 8020JD

A RED WHT/RED I B S

RED YEL/BLK RED

ORG

18

B

IGNITION SWITCH

BLK BLK RED WHT/BLK S

1 2

SOLENOID

B M

BAT STARTER

REEL CARRIER OPTION

ALTERNATOR

12

YEL BLK ORG

17 START RELAY

5

9

85

19

4

ENG OIL PRESSURE SWITCH

WATER TEMP SENDER

YEL/RED WHT BLK

BRN/ORG

86

30

RED

TACH/HOUR

A

6 BLK BLK

WHT/BLK LIGHT TEST SWITCH

YEL/RED WHT BLK

RED

87

TI

GRA

GRN

WHT/RED

RED

WHT/BLK

ORG ORG BLU BLU

WARNING LIGHT ALARM

BRN

BRN

GRN YEL/RED YEL GRA YEL/BLK BLK BLK YEL/BLU BLU PUR GRA TAN/BLK YEL ORG/GRN

GRN YEL/RED YEL GRA YEL/BLK BLK BLK YEL/BLU BLU PUR GRA TAN/BLK YEL ORG/GRN

B

CIRCUIT BREAKER

21

7

C

BLK

3 NC NO C

REAR STEER SELF-CENTER SWITCHES

NC NO C

12

8

8

LIGHT KIT OPTION

13

12

ORG

RED ORG WHT/BLK

RED ORG WHT/BLK

BLK

BLK

YEL/BLU

ORG

ORG

12

6

7

8

1

2

3

4

REAR

5

6

7

8

FRONT

16

BLK BLK

ENGINE WATER TEMP SWITCH

ORG

GRA WHT/BLK

G

I

YEL/RED

15

1

2

3

4

5

6

7

8

HAZARD

16

BLK WATER TEMP GAUGE

BLK WHT/GRN BACKHOE OPTION

S

ORG

BLK WHT/BLU

37

ORG/GRN

2 4

5

16

YEL/BLK

BRN

1 3

12 AR

TR

DN

AL

TL

UP

11

Z

BRN BACKFILL BLADE SOLENOIDS

12

S

G

I

14

FUEL INDJECTOR PUMP SOLENOID FUEL GAUGE

YEL BLK GRN BLK

D

YEL/BRN BLK

BLK GRA BLK

12

12

ATTACHMENT NEUTRAL SWITCH

GND

E X

RED

07

ID0127224

219

ELECT. DIAGRAM (FRAME) 8020JD

33 12

COMBO SWITCH

YEL/BLK YEL/BLU YEL/RED BLK

NC ORG ORG

12

ORG

TO LIGHT KIT OPTION

ORG

ORG TO COMBO OPTION

ORG

A

27 2

25

FUEL SENDER

12

BACKFILL BLADE CONTROL

27 BRN DN

TL GROUND DRIVE NEUTRAL SWITCH

26

B

NC NO C

PUR ORG

1

GROUND DRIVE ATTACH RELAY

GRN ORG WHT/BLU

TILT

PUR BLU/RED BLK

AL NCNO C C NO NC

TR

22

4 3

5

NC NO C

ORG C NONC

UP

2

GRA

GRN AR

ORG ORG

ORG

GROUND DRIVE

ORG

ATTACH DRIVE

27 ORG

27

HI-LOW GROUND DRIVE SWITCH

GRA

23

WHT/BLU WHT/BLK YEL

PUR

YEL/BLK

20

YEL/BRN WHT/GRN

1 4

FUEL INTERLOCK RELAY

3

5

2

ORG TAN/BLK

TAN/BLK

BLK BLK

SEAT

ORG/GRN

40

22 YEL/BLK

1

START INTERLOCK RELAY

4 3

5

2

WHT/RED WHT/BLK

20

1

2

3

4

5

6

7

8

REAR STEER SWITCH

HI-LOW INDICATOR RED BLK

YEL ORG 2

3

4

5

6

7

8

ORG ORG WHT

1 4 3

4 5 6

7 8 9

5

2

YEL/BLU

10 11 12

1 4

CONSOLE DIODE BLOCK

3

5

2

DIRECTION SELECT RELAY

PUR YEL BRN BLK BLK GRA GRN

NO C

31

4 5 6

10 11 12

7 8 9

32

CONSOLE DIODE BLOCK

4 5 6

7 89

10 11 12

12 3

4 5 6

7 89

10 11 12

BRN GRA PUR YEL BRN YEL/RED YEL/BLU BLK WHT

30 BLK BLK

BLK BLK

12 3

SEAT DIODE BLOCK

TAN/BLK

C 12 3

YEL YEL/BLU GRA YEL BLK YEL/RED GRA

BLK BLK

SEAT SWITCHES NO

32

WHT/GRN GRN YEL/BRN PUR WHT/BLK WHT/BLU YEL

SELF-CENTER LATCH RELAY

1

12 3

23

30

REAR STEER MODE SWITCH

20 32

30 BLK

GRA

BLU PUR YEL BRN GRN TAN/BLK YEL/BLK BLU TAN/BLK

BLU

BLU ORG YEL WHT/BLK WHT/BLU GRN WHT/GRN YEL/BRN

BRN

C

30

28

24

TAN/BLK

1

ORG BLU

TAN/BLK

32 BLK

30 SEAT DIODE BLOCK

ORG PUR

ALTERNATOR

BLK

PARK BRAKE

YEL/BRN WHT/GRN WHT/BLU WHT/BLK PUR ORG YEL GRN

ORG

22 ORG YEL

HYD OIL HI TEMP

GRA

Z

BLK WHT GRA

30

10

GRN YEL ORG PUR WHT/BLK WHT/BLU WHT/GRN YEL/BRN

BRN

ENGINE TEMP

GRN

ENGINE OIL PRESS

ORG

42

BLU/RED

34

YEL

37

36

BATTERY DISCONNECT SWITCH

GRA WHT BLK

R

REAR STEAR SOLENOID

L

TAN/BLK YEL/RED BRN BLU

41

BLK PUR

GRA BLK

12

ORG ORG

E

BLU

HI-LOW VALVE SOLENOID

HYD FILTER

22

D

BLU BRN YEL/RED TAN/BLK

39

BLK

DIVERSION VALVE SOLENOID

29

BLK BRN

GRA

BLU

38

NO BLK

BATTERY HYD OIL HI TEMP SWITCH

PARK BRAKE SWITCH

BLK HYD FILTER SWITCH BLK

X

RED

35

07

ID0127224

220

ELECT. DIAGRAM (FRAME) 8020JD

REF PART NO. NUMBER

QTY

DESCRIPTION

1.

217-714 1 ROCKER SWITCH 217-028 INSERT-BLANK 2. 217-708 1 ROCKER SWITCH 110-330 1 DUST BOOT 105-214 4 FLANGE SCREW (#10-24 X 1/2") 110-397 4 SLEEVE CAP 3. 215-765 1 REAR STEER HARNESS 215-931 1 REAR STEER HARNESS 4. 217-513 1 WATER TEMP SENDER 5. 214-378 1 (3) TACHOMETER 215-415 1 LIGHT KIT (OPTIONAL) 6. 215-040 1 BUTTON SWITCH 7. 306-603 1 AUDIO ALARM 8. 215-087 2 ROLLER LEVER SWITCH 106-315 4 SCREW (#4-40 X 1") 9. 215-173 1 ALTERNATOR 106-005 1 BOLT (M8-1.25 X 16MM) 10. 158-555 1 SOLENOID HI-LOW SHIFT VAL, OBS 150-4087 1 (4) SOLENOID HI-LOW SHIFT VAL 11. 158-574 1 SOLENOID BFB VALVE 12. 215-874 1 FRAME HARNESS HARNESS HARDWARE: 110-366 AR VELCRO STRIP (25") 110-431 AR VELCRO STRIP, PLAIN (25") 110-259 3 CLAMP (5/8") 105-836 2 FLANGE LOCK BOLT 105-832 2 FLANGE NUT (1/4-NC) 110-332 1 CLAMP (1-5/8") 105-873 1 FLANGE LOCK BOLT 105-003 1 FLANGE NUT (5/16") 13. 215-885 1 CONSOLE HARNESS 14. 215-133 1 FUEL GAUGE 215-415 1 LIGHT KIT (OPTIONAL) 15. 217-531 1 WATER TEMP GAUGE 215-415 1 LIGHT KIT (OPTIONAL) 16. 217-707 3 ROCKER SWITCH 217-028 INSERT-BLANK 17. 217-701 2 POWER RELAY (SPDT) 105-820 2 FLANGE LOCK BOLT 105-832 2 FLANGE LOCKNUT 18. 215-051 1 IGNITION SWITCH (INCL KEYS AND NUT) 215-052 KEYS (PAIR) 105-909 JAM NUT 216-008 1 JAM NUT (NYLON) 216-009 1 COVER (NYLON) 19. 217-736 1 ENGINE OIL PRESS SWITCH 20. 217-710 5 RELAY (SPDT) 110-253 5 POP RIVET 106-205 5 WASHER 21. 215-065 1 CIRCUT BREAKER 110-253 2 POP RIVET 110-397 2 SLEEVE CAP

REF PART NO. NUMBER

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

QTY

217-020 217-046 217-712 217-713 217-021 217-027 217-028 217-029 217-030 217-035 217-036 217-037 217-051 217-061 215-763 217-706 217-527 165-704 105-214 215-046 215-087 215-047

5

105-216 105-215 215-081 217-039 158-569 215-762 215-083 216-521 363-118 105-820 105-832 217-705 105-214 215-338 215-346 217-704 215-148 214-819 215-266 158-575 217-716 215-872 215-753 214-281 215-309

2 2 4 1 1 1 2 4 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1

DESCRIPTION

PILOT LIGHT BULB (REPLACEMENT) MOUNT BEZEL (3-WAY) BLANK COVER INSERT-ENGINE OIL PRESS INSERT-HYD OIL HI TEMP INSERT-BLANK INSERT-PARK BRAKE INSERT-ATTACH DRIVE INSERT-SEAT INSERT-HYD OIL PRESS INSERT-GROUND DRIVE INSERT-ENGINE TEMP INSERT-ALTLERNATOR JOYSTICK HARNESS ROCKER SWITCH FUEL SENDER GASKET (REPLACEMENT) FLANGE SCREW (1) ROLLER LEVER SWITCH (1) ROLLER PLUNGER BRACKET (2) ACTUATOR BRACKET, OBSOLETE (INCL BOLTS AND NUTS) BOLT (#6-32 X 1-1/4") NUT (#6-32) PLUNGER SWITCH PILOT LIGHT (RED) SOLENOID DIVERSION VALVE SEAT HARNESS SLIDE SWITCH DIODE BLOCK MOUNT BRACKET FLANGE LOCK BOLT FLANGE LOCKNUT PLUNGER SWITCH SCREW BATTERY CABLE (70" 2/0 GA) BATTERY CABLE (106" 2/0 GA) PLUNGER SWITCH TEMPERATURE SWITCH, OBOLETE TEMPERATURE SWITCH BATTERY SOLENOID REAR STEER VALVE BUTTON SWITCH FMC TERMINAL FMC INSULATOR (2-TERMINAL) GROUND JUMPER WIRE BAT CABLE (4 GA X 20", BLK)

FOOTNOTES:

1. BEGINS WITH S/N 2. ENDS WITH S/N 3. CALIBRATION NEEDED 4. USE REPLACEMENT COIL 217-948

07

ID0127224

221

222

ELECTRICAL DIAGRAM

8020 DEERE (FRAME HARNESS) BEGINS WITH S/N: 5L0638 BACKHOE OPTION ORG/BLK FUEL INDJECTOR PUMP SOLENOID

22 BRN

ENGINE WATER TEMP SWITCH

RED ORG/BLU RED

BLK YEL ORG

BLK BLK

HORN ORG/BLU ORG YEL/BLU WHT/BLU BLK

12 OPTIONS

BAT

TACH/HOUR

OPTIONS

1

NC NO C

YEL/RED WHT BLK

1

ORG/GRN OPTIONS

8

BLK

YEL/RED WHT BLK

ORG BLU/YEL BLU/ORG BLK

ALTERNATOR

TI

TAN/BLU BLK

1 9

20 5

1

BLK/YEL BLK

ORG/BLK OPTIONS

6 LIGHT TEST SWITCH

RED RED

1 - 30 AMP FUSE

REAR STEER SELF-CENTER SWITCHES

8

3

NC NO C

FUSEHOLDER ORG ORG BLU BLU

RED WHT/BLK S

SOLENOID

WARNING LIGHT ALARM

13

COMBO SWITCH

B M

BATTERY

7

STARTER RED

BLK GND

BLU/ORG BLU/YEL WHT/BLU YEL/BLU BRN/ORG PUR

ORG TO "A" ON CONSOLE HARNESS PAGE (803-007)

NC

ORG

ORG ORG/RED

ORG

GRA

GRN

4

WATER TEMP SENDER

ENG OIL PRESSURE SWITCH

1

BRN GRN YEL/RED YEL/BRN GRA YEL/BLK BLK/YEL BLK/WHT YEL/BLU BLU PUR WHT/BLK WHT ORG/BLU ORG/GRN

BLK/WHT

17

YEL/BLK YEL/BLU YEL/RED BLK

TO LIGHT KIT OPTION TO "B" ON CONSOLE HARNESS PAGE (803-007)

ORG BLK

1

2 GROUND DRIVE NEUTRAL SWITCH NC NO C

RED WHT/RED ORG WHT/BLK

BRN

PUR BLU/RED BLK

FUEL SENDER

ORG/RED

TO "C" ON CONSOLE HARNESS PAGE (803-007)

TO COMBO OPTION

ORG/RED

BLK

1

1 ORG

18

BLK WHT/BLK

BLK

BLK WHT/BLU

GRA

BLK WHT/GRN

AR

TR

DN

AL

TL

UP

HI-LOW VALVE SOLENOID

15 S

ORG

G

I

BLK PUR

BLK

1

WATER TEMP GAUGE

GRA BLK

16

HYD OIL HI TEMP SWITCH

BACKFILL BLADE SOLENOIDS

11

21

BLU

R

BRN

14

1 YEL BLK

YEL/BRN

19

FUEL GAUGE

S

G

REAR STEAR SOLENOID

DIVERSION VALVE SOLENOID

10

BLK

L

I

12

BLK BRN

GRN BLK BLK BLK/WHT BLU BLU/RED

YEL/BRN BLK

1

BLK/WHT BRN/ORG

1 WHT WHT/GRN ATTACHMENT NEUTRAL SWITCH

14

GRA

GRA WHT BLK WHT/RED WHT YEL/RED BRN BLU YEL/BRN WHT/GRN WHT/BLU WHT/BLK PUR ORG YEL GRN

TO SEAT HARNESS PAGE 803-012

TO SEAT HARNESS PAGE 803-012

ID0029674

223

ELECTRICAL DIAGRAM

8020 DEERE (FRAME HARNESS) BEGINS WITH S/N: 5L0638 REF PART NO. NUMBER

QTY

DESCRIPTION

1.

1

FRAME HARNESS

214-050

HARNESS HARDWARE: 110-366 AR VELCRO STRIP (25") 110-431 AR VELCRO STRIP, PLAIN (25") 110-259 3 CLAMP (5/8") 105-836 2 FLANGE LOCK BOLT 105-832 2 FLANGE NUT (1/4-NC) 110-332 1 CLAMP (1-5/8") 105-873 1 FLANGE LOCK BOLT 105-003 1 FLANGE NUT (5/16") 217-813 1 FUSE (ATC, 30 AMP) 2. 217-527 1 FUEL SENDER 3. 215-765 1 REAR STEER HARNESS 215-931 1 REAR STEER HARNESS 4. 217-513 1 WATER TEMP SENDER 5. 214-378 1 TACHOMETER 215-415 1 LIGHT KIT (OPTIONAL) 6. 215-040 1 BUTTON SWITCH 7. 306-603 1 AUDIO ALARM 8. 215-087 2 ROLLER LEVER SWITCH 106-315 4 SCREW (#4-40 X 1") 9. 215-173 1 ALTERNATOR 106-005 1 BOLT (M8-1.25 X 16MM) 10. 158-555 1 SOLENOID HI-LOW SHIFT VALVE 150-4087 1 SOLENOID HI-LOW SHIFT VALVE 11. 158-574 1 SOLENOID BFB VALVE 12. 158-569 1 SOLENOID DIVERSION VALVE 13. 217-705 1 PLUNGER SWITCH 105-214 2 SCREW 14. 215-133 1 FUEL GAUGE 215-415 1 LIGHT KIT (OPTIONAL) 15. 217-531 1 WATER TEMP GAUGE 215-415 1 LIGHT KIT (OPTIONAL) 16. 158-575 1 SOLENOID REAR STEER VALVE 17. 215-275 1 BATTERY 215-244 1 BATTERY 18. 215-046 1 ROLLER LEVER SWITCH 215-087 1 ROLLER PLUNGER BRACKET 215-047 1 ACTUATOR BRACKET 105-216 2 BOLT (#6-32 X 1-1/4") 105-215 2 BUT (#6-32) 19. 215-148 - TEMPERATURE SWITCH 214-819 1 TEMPERATURE SWITCH 20. 306-609 1 HORN 192-006 1 HIGH FREQUENCY HORN 21. 214-281 1 GROUND JUMPER WIRE 22. 217-128 1 TEMPERATURE SWITCH (JT3510) 214-819 1 TEMPERATURE SWITCH

REMARKS

CALIBRATION NEEDED

OBSOLETE, NO SERVICE PARTS AVAILABLE USE REPLACEMENT COIL 217-948, WILL NOT FIT OBS VALVE

OBSOLETE SEE FOOTNOTE 1 SEE FOOTNOTE 1 OBSOLETE, INCLUDES NUTES & BOLTS. SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 3 SEE FOOTNOTE 4 OBSOLETE

(OBSOLETE) SEE FOOTNOTE 3 SEE FOOTNOTE 4

FOOTNOTES

1.

2.

3.

4.

14

BEGINS WITH S/N 5L0638 ENDS WITH S/N 5L0637 ENDS WITH S/N ____________ BEGINS WITH S/N _____________

ID0029674

224

ELECTRICAL DIAGRAM(CONSOLE)

8020 / 8020T BEGINS WITH S/N 5L0638

ORG WHT/BLU

5 BRN

TO "B" ON FRAME HARNESS PAGE (803-006)

RED

GRN YEL/RED YEL GRA YEL/BLK BLK BLK YEL/BLU BLU PUR GRA TAN/BLK YEL ORG/GRN

1

WHT

I

WHT ORG

B

4 3

S

IGNITION SWITCH

5

GROUND DRIVE ATTACH RELAY

2

PUR

WHT WHT/BLK ORG/BLK BLK ORG

WHT WHT/BLK ORG/GRN BLK ORG

4

5

5

ORG/GRN

START RELAY TO "C" ON FRAME HARNESS PAGE (803-006)

1

2

WHT WHT/BLU WHT/BLK WHT/BLU WHT/RED

BLK

3

87

RED ORG WHT/BLK

86

85

30

RED

RED

OPERATOR GD DRIVE ATTACH

BLK

INTERLOCK DISPLAY/MODULE

BLK WHT/BLK

11

WHT/BLK BLK

ACCESSORY SOCKET

13

HORN BUTTON ORG TAN/BLU

BLU PUR YEL BRN GRN TAN/BLK YEL/BLK BLU TAN/BLK

12 14

5 BLU/ORG BLU/YEL WHT/BLU YEL/BLU BRN/ORG PUR

TO "A" FRAME HARNESS PAGE (803-006)

BLU/ORG ORG

1

2

3

4

5

6

7

8

BLU/YEL

WHT/BLU ORG YEL/BLU

BRN/ORG WHT/BLK BRN/ORG

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

7 ROTO WITCH OPTION

7

9

1 2 3

4 5 6

7 8 9

10 11 12

CONSOLE DIODE BLOCK

15

REEL CARRIER OPTION

ORG PUR

ALTERNATOR

BLK

PARK BRAKE

8

ORG

COLD START OPTION

ORG

10 YEL

HYD OIL HI TEMP

GRA

HYD FILTER

LIGHT KIT OPTION ORG YEL/BLU

1

2

3

4

5

6

7

ORG YEL/BLK

ORG YEL/RED

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

6

14

ORG

14

ENGINE OIL PRESS

10 PUR YEL BRN BLK BLK GRA GRN

14

9

10

ENGINE TEMP

GRN

15

6 HAZARD

BRN

ORG

6 FRONT

10

ORG

REAR

1 2 3

4 5 6

7 8 9

10 11 12

CONSOLE DIODE BLOCK

ID0051837

225

ELECTRICAL DIAGRAM(CONSOLE)

8020 / 8020T BEGINS WITH S/N 5L0638 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

214-852 214-961 214-962 217-710 110-253 106-205 217-701 105-820 105-832 217-756 215-055 275-493 274-220 214-051 217-762 217-725 217-764 217-706 217-764 216-521 363-118 105-820 105-832 217-020 217-046 217-712 217-021 217-027 217-029 217-035 217-036 217-037 217-051 217-061 214-301 306-607 306-608 217-182 217-183

QTY

1 5 5 5 2 2 2 1 2 1 1 1 3 1 2 2 2 4 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 4 2

DESCRIPTION

REMARKS

IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT MICRO RELAY (SPDT) POP RIVET (3/16" X 1/2 ") WASHER (.191") POWER RELAY (SPDT) FLG LOCK BOLT (1/4-NC X 3/4 ") FLG LOCKNUT (3/4-NC) INTERLOCK DISPLAY/MODULE FUSE (AGC, 5AMP) INTERLOCK MODULE DECAL INTERLOCK DISPLAY CONSOLE HARNESS ROCKER SWITCH (SEALED) ROCKER SWITCH ROCKER SWITCH (3 POSITION) ROCKER SWITCH ROCKER SWITCH DIODE BLOCK MOUNT BRACKET FLG LK BOLT (1/4-NC X 3/4") FLG LOCKNUT (1/4-NC) PILOT LIGHT BULB (REPLACEMENT) MOUNT BEZEL (3-WAY) INSERT-ENGINE OIL PRESS INSERT-HYD OIL HI TEMP INSERT-PARK BRAKE INSERT-SEAT INSERT-HYD OIL PRESS INSERT-GROUND DRIVE INSERT-ENGINE TEMP INSERT-ALTLERNATOR ACCESSORY SOCKET HORN BUTTON HORN BUTTON CAP MOUNT BEZEL END MOUNT BEZEL MIDDLE

BEGINS WITH S/N

OBSOLETE

ROTO-WITCH IV BEGINS WITH S/N REEL CARRIER/COLD START BEGINS WITH S/N

INCL BULB

BEGINS WITH S/N BEGINS WITH S/N

BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

10

ID0051837

226

227

228

229

230

231

232

233

234

235

236

NOTES:

ID0134963

237

MISCELLANEOUS

ID0135063

238

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

239

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

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Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

241

242

8020T Related Publications Component

Ass’y

P/N

Model: 8020T ................. Parts Manual ......................................................... ............ 053-400 8020T ................. Operators Manual .................................................. ............ 054-517 8020T ................. Repair Guide (Service Manual) .............................. ................ N/A 8020T ................. Supplementary Maint Guide - Trencher ................. ............ 050-633 8020T ................. Special Tools Guide .............................................. ............ 052-901 Engine: John Deere ......... Parts Manual - 4045TF150 ............................. 194-775 .... 053-059 John Deere ......... Operators Manual - 4045TF150 ............................. ............ 054-049 John Deere ......... Service (Shop) Manual - 4045TF150 ..................... ............ 054-049 Differential: Eaton/TracTech .. Parts Manual - Ns 3rd-Member .......................... N/A ............ N/A Eaton/TracTech .. Operators Manual - Ns 3rd-Member ...................... ............ 054-037 Eaton/TracTech .. Service (Shop) Manual - Ns 3rd-Member .............. ............ 050-567

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 195-881 Element (primary) .............................................................................. 195-892 Element (secondary) .......................................................................... 195-893 Air Stack Cap (4.500”) ...................................................................................... 195-707 Oil Filter Element (spin-on) - John Deere (4045TF150) .................................... 194-815 Fuel Filter Element (spin-on) - John Deere (4045TF150) ................................. 194-816 Fuel Strainer (04H) ........................................................................................... 156-268 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ...................................... 159-079 Element (1-1/2-UNF, spin-on, Break-In) .............................................. 149-840

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

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