Ditch Witch 8020 Trencher Parts Manual 053-411

1

8020 ISSUE NO. 13PL-08/15 For Replacement Copy Order P/N 053-411

This manual contains information concerning the following models: 8020 Trencher

Copyright 1997, 2003, 2005, 2012, 2014, 2015 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 03

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3

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

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5

CONTENTS______________________ Decals

Decal Location - 8020 ............................... 8

Engine Components

Air Filter System ..................................... 34 Air Filter System Quiet Pkg. .................... 36 Alternator - Begins ................................... 32 Alternator - Ends ...................................... 30 Alternator ............................................... 28 Engine - Deere - Powertech .......................... 16 Engine - John Deere Diesel ........................ 14 Engine - John Deere Quiet Pkg .................... 18 Engine Mount - JD Powertech ..................... 22 Engine Mount - Rear ............................... 24 Engine Mount - Rear (PT) - Begins ............... 26 Engine Mount ......................................... 20 Engine/Radiator Accessories ................. 46 Engine/Radiator Accessories (PT) ........... 48 Fuel Line ................................................ 38 Fuel Line (JD Powertech) ............................ 40 Radiator .................................................. 42 Radiator (PT)............................................. 44

Power Train

Brake Caliper - Service ......................... 128 Brake Calipers - Eaton, Rockwell ............. 124 Brake Calipers - Planetary early style .......... 126 Brake Calipers ...................................... 122 Brake System - Bolt-On ........................... 120 Brake System ....................................... 118 Carrier - Eaton .......................................... 90 Carrier - Rockwell ...................................... 78 Carrier - Rockwell, w/Seal - Ends ................... 86 Carrier - Standard Duty... ........................... ..96 Drive Line - Planetary ............................... 108 Drive Line - Rockwell, Eaton ....................... 106 Front Differential Mount - Rockwell ............. 66 Front Differential Planetary Installation ... 76 Front Planetary Differential. ..................... 74 Front Steer Differential - Begins ................. 72 Front Steer Differential ............................ 68 Ground Drive - Planetary ........................ 64 Ground Drive Transmission .................... 56 Ground Drive Transmission .................... 58 Ground Drive Transmission Installation ... 54 Ground Drive Transmission Mount .......... 52 Manual Shift Transmission ...................... 60 Parking Brake ....................................... 130 Parking Brake Caliper ........................... 132 Rear Planetary Differential Mount ........... 92

Rear Steer Differential Eaton .................. 88 Rear Steer Differential Rockwell ............. 82 Rear Steer Indicator - Planetary ............... 104 Rear Steer Indicator .............................. 102 Rear Steer Planetary Differential (HD) ... 100 Rear Steer Planetary Differential (STD) .... 94 Rigid Rear Differential Rockwell ............. 80 Rigid Rear Planetary Differential (STD) ..... 98 Tire/Wheel ............................................ 116 Wheel End - Heavy Duty ........................... 112 Wheel End - Heavy Duty ........................... 114 Wheel End - Planetary - Standard .............. 110

Frame Components

4-Post ROPS/Windshield ...................... 176 Autocrowd ............................................ 164 Autocrowd - Ends ................................... 166 Backfill Blade ........................................ 170 Backfill Blade Tilt .................................. 172 Battery Mount ....................................... 154 Console - Quiet Pkg. ............................. 150 Console ................................................ 148 Engine Covers - Quiet Pkg ................... 146 Fenders/Covers .................................... 152 Floor Mat/Sound Insulation ................... 162 Fuel Tank .............................................. 158 Grille ..................................................... 144 Handrails .............................................. 168 Hood - Quiet Pkg JD (PT) - Begins ................ 142 Hood ..................................................... 136 Hood (JD Powertech) - Begins ..................... 140 Hood (JD Powertech) - Ends ........................ 138 Hydraulic Reservoir ............................... 156 ROPS ................................................... 174 Seat Mount ........................................... 160

Control Components

Attachment Pump Controls ................... 188 Backfill Blade Control ............................ 190 Ground Drive Pedal .............................. 182 Ground Drive Pump Controls ................ 180 Ground Drive Trans. - Planetary ............... 186 Ground Drive Trans. Controls ............... 184 Remote Controls ................................... 194 Throttle ................................................. 192

ID0135066

6

CONTENTS______________________ Hydraulics

Att/Ground Drive Pump Hydraulics ....... 202 Auxiliary Manifold Hydraulics ................ 220 Auxiliary Pump Hydraulics ..................... 216 Backfill Blade Lift Hydraulics ................. 266 Backfill Blade Supply Hydraulics ........... 264 Backfill Blade Swing Hydraulics ............ 268 Backfill Blade Tilt Hydraulics ................. 270 Check Valve Hydraulics - Begins ............. 212 Check Valve Hydraulics - Ends .............. 210 Cold Start Bypass ................................. 214 Dump Valve Hydraulics - Begins .............. 232 Dump Valve Hydraulics - Ends ................ 230 Flushing Valve Hydraulics ..................... 262 Front Steering Hydraulics - Planetary ....... 242 Ground Drive Hydraulics - Begins ............ 236 Ground Drive Hydraulics - Ends .............. 234 Ground Drive Motor Hydraulics .............. 206 Ground Drive Shift - Hi/Low - Planetary ....... 208 Hydraulic Control Valve - 1-Spool ............ 250 Hydraulic Control Valve - 3-Spool ............ 252 Hydraulic Cylinder - Backfill Blade Lift......... 260 Hydraulic Cylinder - Backfill Blade Swing ..... 258 Hydraulic Cylinder - Backfill Blade Tilt ......... 254 Hydraulic Cylinder .................................. 256 Hydraulic Double Pump ........................ 218 Hydraulic Motor 14-Tooth ...................... 240 Hydraulic Schematic ............................. 198 Oil Cooler/Filter Hydraulics - Powertech ... 228 Oil Cooler/Filter Hydraulics ................... 226 Power Steering Valve............................. 244 Pump Drive ........................................... 272 Rear Steer Hydraulics - Begins ................ 248 Rear Steer Hydraulics - Ends .................. 246 Relief Cartridge ..................................... 222 Solenoid Control Valve........................... 238 Trick QDC Body ..................................... 224

Electrical

Electrical Diagram.................................. 276 Electrical Diagram - Console - Begins ........ 284 Electrical Diagram - Console - Ends .......... 282 Electrical Diagram - Frame - Begins. ......... 280 Electrical Diagram - Joystick/Seat - Begins .. 288 Electrical Diagram - Joystick/Seat - Ends .. 286 Electrical Schematic - (CONT’D) - Begins .... 292 Electrical Schematic - (CONT’D) - Ends ...... 296 Electrical Schematic - Begins .................. 294 Electrical Schematic - Ends..................... 290

Options

Cab ...................................................... 300 Cab Heater ........................................... 302 Interlock Light System - Ends.................. 304 Warning System Light .......................... 306 Warning/Working Lights ....................... 308

Miscellaneous

Bolt/Nut Torque Chart ............................ 312 Filters .................................................... 316 Optional Kits ......................................... 316 Parts Manual Change Request ............. 317 256 Related Publications ............................. 316 Replacement O-Ring Chart.................... 315 Warranty Registration ........................... 320

ID0135066

7

DECALS

ID0135069

8

DECAL LOCATION 8020

16

ID0129307

9

DECAL LOCATION 8020

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

275-731 274-071 274-024 274-247 274-027 274-028 274-082 274-029 274-030 274-031 274-032 274-786 274-220 274-291 274-318 274-375 274-442 274-655 274-698 275-023 275-032 275-033 273-475 275-070 275-087 275-100 275-120 274-672 275-131 275-148 275-172 275-309 275-184 275-185 275-245 275-303 275-307 275-361 275-419 275-449 275-497 275-339 274-724 274-778 274-758 274-675 273-452 273-146 273-267

QTY

DESCRIPTION

2 1 AR 1 1 1 1 1 1 1 1 1 1 4 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DECAL KIT 8020 MODEL I.D. DITCH WITCH LOGOTYPE ACCENT STRIPE TRANSMISSION OPERATION ATTACHMENT DRIVE ATTACHMENT DRIVE ENGINE STOP SELECTOR-REAR STEER REAR STEER INDICATOR CROWD/BACKFILL BLADE CROWD INTERLOCK DISPLAY SOUND POWER RATING TIE DOWN LOCATION MASTER DISCONNECT SWITCH LIFT LOCATION 8020 LUBRICATION SCHEDULE TURBO OIL LEVEL HAND THROTTLE OPERATION NOTICE ELECTRICAL SYSTEM WARNING READ MANUAL WARNING RUNAWAY IGNITION SWITCH MANIFOLD RESERVOIR (THF) ENVIRO HYDRAULIC RESERVOIR MODULARMATIC - ID FUEL TANK (DIESEL) DITCH WITCH - ID DITCH WITCH - LOGOTYPE WARNING MOVING PARTS WARNING SINGLE OPERATOR CAUTION BATTERY ACID WARNING ROLLOVER DITCH WITCH EMBLEM PARKING BRAKE WARNING NO FLAME LOGO PLACARD OIL DRAIN ID PRESSURE WARNING ONE CALL COLD START BYPASS BFB FUNCTIONS AUTO-CROWD FUNCTION NOTICE COOLANT CAUTION ADD COOLANT DITCH WITCH BATTERY DECAL

REMARKS

USE 100”

SEE FOOT NOTE 2

TURBO OPTION SEE FOOT NOTE 1

SEE FOOT NOTE 2 SEE FOOT NOTE 3 TURBO OPTION

SEE FOOT NOTE 4

FOOTNOTES

1. P/N 274-291 NOT PART OF KIT. 2. P/N 274-029 NOT PART OF KIT. USED ON EARLY PORODUCTION MODELS ONLY. 3. P/N 274-672 NOT PART OF KIT. SEE 256-030 ENVIRONMENTAL HYDRAULIC OIL KIT. 4. LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY.

16

ID0229967

10

DECAL LOCATION 8020

16

ID0129307

11

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

ID0134845

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

ALTERNATOR

13 3 2 14 12

16

7

5

4

1

7

8

6 12

11 15

17

9 10 11

02

ID0129719

29

ALTERNATOR REF PART NO. NUMBER

QTY

DESCRIPTION

1. 106-237 2. 105-072 3. 106-052 4. 105-806 5. 105-091

1 1 1 1 1

PRVLG TRQ LKNT NYLN (M601.0) LOCK WASHER (3/8) BOLT (3/8- NF X 1-7/8") SCREW (M8-1.25 X 25MM) LOCK WASHER (5/16")

6. 106-261 7. 105-098 8. 106-332 9. 215-173 10. 106-090 11. 106-175 12. 181-492 13. 170-279 14. 363-370 15. 363-372 16. 363-206 17. 363-371

1 2 1 1 1 2 2 1 1 1 1 1

WASHER (3/8") BOLT (3/8- NC X 3) SCREW (M10-1.5 X 70MM) ALTERNATOR LOCKWASHER (M10) M10-1.5 HEX NUT 10 ZP BUSHING ALTERNATOR SHEAVE ALTERNATOR BRKT (FRT) BELT SHIELD BELT TENSION BRKT ALTERNATOR BRKT (REAR)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0129719

30

31

32

33

34

AIR FILTER SYSTEM

3

8 25 24 4 2

23 8

8

1

15 8

9

23

11

10

19

21 13 22 14

18 6

16

12 20 7

17 26

5

27

01

ID0139377

35

AIR FILTER SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

195-872 116-429 149-626 195-871 195-868 362-688 315-217 363-205 110-169 195-656 195-428 105-137 501-325 105-003 105-825 159-114 105-873 110-253 106-700 195-809 195-815 195-690 195-823 156-283 105-118 105-103 116-192 215-150 105-951 107-008

QTY

DESCRIPTION

REMARKS

1 1 1 1 1 1 1 1 4 2 1 4 1 1 1 1 4 1 2 1 2 1 1 1 1 1 1 1 2 2

AIR FILTER AIR INTAKE HOSE AIR INTAKE HOSE STACK HOOD EXTENSION TUBE (AIR FILTER) BARRIER PLATE FILTER PLATE BRACKET CLAMP (2-13/16" TO 3-3/4") MOUNTING BAND DISCHARGE VALVE CLIPNUT (5/16-NC) FLG LK BOLT (5/16-NC X 5/8") FLG LOCKNUT (5/16-NC) FLG LK BOLT (3/8-NC X 3/4") COUPLER/W FILTER (1/8NPTX1/80D) FLG LK BOLT (5/16-NC X 1") POP RIVET (3/16" X 1/2") SCREW (M12-1.75 X 80mm) SECONDARY ELEMENT WING NUT (7/16-NF) PRIMARY ELEMENT COVER VACUUM LINE FITTING WASHER (3/8") NUT (7/16-NC) HOSE (7/64" ID X 20") AIR FILTER GAUGE BELLEVILLE WASHER FLG LK SCREW (M12-1.75 X 50 MM)

INCL REF #'S 10 & 19 THRU 25 SEE FOOTNOTE 1. ENDS WITH S/N BEGINS WITH S/N

FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1- WHEN ORDERING A NEW AIR CLEANER HOSE ( REF #2) FOR UNITS PRIOR TO S/N, (REF #23) FITTING #156-283, IS REQUIRED AND (REF#26) COUPLER #159-114 ON TRACTOR ENGINE INTAKE MANIFOLD MUST BE REPLACED WITH 115-157 PLUG (02N).

2- ASS'Y WILL USE THE 2 ENGINE BOLTS FOR INITIAL SET-UP.

NOTE:

01

ID0139377

36

37

38

39

40

41

42

RADIATOR

21 9 26 6 25

13 19 18

3

13 4

33 33

17 12

19 18

14

35

19

36

12 18

13

11 24

34

28

16

27 5

6

1

15

2

16

10

31 10 20

8

19

24

7

22

29 16 35 30 10 23

10

34

37 32 J

803-356

43

RADIATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

QTY

360-344 1 360-339 1 360-343 1 362-679 1 105-804 2 116-432 2 360-345 1 116-426 1 116-425 1 116-128 2 110-141 1 116-164 10 110-133 3 105-823 2 315-275 1 105-047 4 505-114 6 105-089 6 105-117 10 105-231 4 105-873 4 110-134 1 105-095 4 105-178 10 110-366 AR 110-366 AR 110-341 2 306-609 1 192-006 1 192-005 1 105-118 2 315-278 1 315-279 1 105-075 2 116-063 2 105-874 8 105-834 8 110-781 1 105-879 2

DESCRIPTION

ENGINE RADIATOR OIL COOLER SHROUD (FAN) WIRE GUARD (FAN) FLG SCREW (#10-16 X 1/2") AIR BARRIER OIL COOLER SCREEN ASS'Y HOSE (RADIATOR) HOSE (RADIATOR) SHOCK MOUNT DRAIN VALVE (04N) RUBBER MOUNT BLOCK WORM CLP (1-1/16" TO 1-15/16") FLG LK BOLT (5/16-NC X 3/4") RADIATOR BOTTOM MOUNT LOCKNUT (3/8-NC) THRUST WASHER LOCKNUT (5/16-NC) WASHER (5/16") SCREW (1/4-NC X 3/4") FLG LK BOLT (5/16-NC X 1") WORM CLAMP (2.062" TO 2.750") WASHER (1/4") BOLT (5/16-NC X 2-1/2, GD8) VELCRO STRIP (1" WD) VELCRO STRIP (1" WD) CLAMP (3/8") HIGH FREQUENCY HORN HIGH FREQUENCY HORN HORN BRACKET WASHER (3/8") RADIATOR BOTTOM LEFT MOUNT RADIATOR BOTTOM RIGHT MOUNT BOLT (3/8-NC X 2") FLEX-BOLT MOUNTING FLG LK BOLT (3/8-NC X 1-1/2") FLG LOCKNUT (3/8-NC) RADIATOR CAP WASHER (3/8")

REMARKS

SEE FOOTNOTE 1

OBSOLETE

SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES

1.

BEGINS WITH S/N 5PO393

NOTE:

J

803-356

44

RADIATOR

1 27 3

4 6

2

2

2 7 9 8

24 26 2

12 5 11

16

13

20

18

9 23

19

13 5

21 25

10

22 17

14 5

16

15

06

ID0134271

45

RADIATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

116-746 1 110-134 4 194-791 1 107-244 6 105-118 6 194-794 1 116-790 1 306-827 1 306-831 1 306-832 1 116-107 AR 116-791 1 110-366 AR 105-047 2 116-128 2 315-254 500-003 2 110-249 2 116-108 AR 105-089 2 105-226 2 305-463 1 105-094 2 107-010 3 364-432 1 111-013 110-898 1 331-555 AR 116-745 1 105-826 4

DESCRIPTION

COOLANT HOSE WORM CLAMP (2.062" TO 2.750) FAN GUARD FLG BOLT (3/8-NC X 1", NLK) WASHER (3/8") FAN SHROUD UPPER AIR BARRIER RADIATOR / OIL COOLER OIL COOLER RADIATOR BULK STRIP (1.2",SOLD PER 1") LOWER AIR BARRIER VELCRO STRIP (1",SOLD PER 1") LOCKNUT (3/8-NC) SHOCK MOUNT ENGINE MOUNT BOLT (3/8-NC X 2-3/4") WORM CLAMP (1/4" TO 5/8") BULK HOSE (5/16", SOLD PER 1") LOCKNUT (5/16-NC) WASHER (5/16") BRACKET BOLT (5/16-NC X 1") FLG LK SCREW (M12-1.75 X 30mm) COOLANT OVERFLOW RESERVOIR OVERFLOW CAP (PLASTIC) RADIATOR CAP (14 PSI) SHIM LOWER COOLANT HOSE FLG LOCK BOLT (3/8-NC X 1")

REMARKS

OBSOLETE

USE 2 @ 20" USE 2 @ 21"

USE 1 @ 40"

LOCTITE BOLTS ON FAN GUARD

NOT SHOWN:

FOOTNOTES:

NOTE:

06

ID0134271

46

47

48

ENGINE / RADIATOR ACCESSORIES (JD POWERTECH)

9

8

12

10

11

9

7 4

6

1 2

3

15 14

13 20

5 16

22 10

17

9 21

8 9

19 17 16

08

18

ID0024894

49

ENGINE / RADIATOR ACCESSORIES (JD POWERTECH) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

306-827 106-330 105-091 194-793 170-452 195-869 345-228 194-175 8. 105-044 9. 106-743 10. 105-065 11. 194-819 12. 217-513 13. 217-128 214-819 14. 217-736 15. 156-226 16. 105-089 17. 105-117 18. 192-006 192-005 306-609 19. 105-866 20. 107-003 21. 365-462 22. 315-285 NOT SHOWN: 255-006 256-032 256-033

REMARKS

QTY

DESCRIPTION

4 4 1 1 1 1 1 2 4 2 1 1 1 1 1 1 2 1 1 1 2 1 1 1

RADIATOR / OIL COOLER BOLT (M8-1.25 X 70mm) LOCK WASHER (5/16") FAN (19.5" O.D. X 40 DEG.) BELT; 1610 MM (8 RIB) FAN SPACER RADIATOR ROD ENDS WITH S/N 5T0256 BEGINS WITH S/N 5T0257 RADIATOR ROD JAM NUT (1/2-NC) WASHER (.531", HARDENED) LOCKNUT (1/2-NC) ENGINE - DEERE DIESEL WATER TEMPERATURE SENDER OBSOLETE, SEE FOOTNOTE 2 TEMPERATURE SWITCH SEE FOOTNOTE 3 TEMPERATURE SWITCH OIL PRESSURE SWITCH REDUCER (02N-02NF) LOCKNUT (5/16-NC) WASHER (5/16") HIGH FREQUENCY HORN HORN BRACKET HIGH FREQUENCY HORN----------------- OBSOLETE FLG LK BOLT (5/16-NC X 1-1/4") FLG LK SCREW (M12-1.75 X 35mm) ROD MOUNT 10 QT FULLY FORMULATED COOLANT COOLANT ADDITIVE TEST KIT SUPPLEMENTAL COOLANT ADDITIVE

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

2.

3.

REFER TO SERVICE BULLETIN 052-295 ENDS WITH S/N ____________ BEGINS WITH S/N ___________

NOTE:

08

ID0024894

50

NOTES:

ID0134963

51

POWER TRAIN

ID0135064

52

53

54

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

FRONT DIFFERENTIAL

6520, 7020, 7520, 8020 PLANETARY STANDARD DUTY

34 7

35 13

3

14

10

1 2

29

9 10

33 28

30

36

31 6

27 26

8

5 4 32

11

31

12

13 14 18 17

21

15 16

20

22 23 24 25

02

19

ID0138176

75

FRONT DIFFERENTIAL

6520, 7020, 7520, 8020 PLANETARY STANDARD DUTY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

QTY

161-188 1 106-549 2 161-203 1 161-205 1 161-267 1 106-419 12 106-035 12 161-202 2 106-383 14 181-981 2 183-771 4 125-453 4 155-874 2 125-809 2 106-469 6 181-982 6 125-771 2 183-765 2 151-044 2 125-770 2 160-420 1 105-378 2 160-413 2 125-432 2 183-764 2 110-078 2 115-524 2 115-165 2 106-164 2 105-491 4 106-654 4 181-208 4 125-473 8 184-721 4 315-038 4 155-912 1 115-127 1 181-253 4

DESCRIPTION

REMARKS

AXLE HOUSING DOWEL PIN (1/2" X 1", HARDENED) DIFFERENTIAL (STANDARD) DIFFERENTIAL (LIMIT SLIP) DIFFERENTIAL (LIMIT SLIP) STUD BOLT (M18-1.5 X 80mm) LUG NUT (M18-1.50) WHEEL END FLG LK SCREW (M10-1.50 X 30mm) TAPERED INSERT (1.00") TAPERED PIN (31.75mm x 52mm) BRONZE BUSHING INTERNAL SEAL (3.005") COMPOSITION BUSHING (2.250") FLG SCREW (M12-1.75 X 30mm) TAPERED INSERT (1.250") COMPOSITION BUSHING (1.250") TAPERED PIN (31.7mm x 110mm) CYL (2" X 1" X 6") COMPOSITION BUSHING (1.00") TIE ROD JAM NUT (1-NF) ROD END (1"-NF) BRONZE BUSHING (1.00") TAPERED PIN (25.4mm) MACHINERY BUSHING (1") EXTERNAL SNAP RING (1.00") PLUG (08N, ALN) FLG LK SCREW (M10-1.50 X 30mm) BOLT (1-UNS X 3") FLG LK SCREW (M10-1.50 X 16mm) SPINDLE WASHER (1") BRONZE BUSHING BUSHING (25.4mm) SPINDLE BOLT LOCK AIR VENT (O2N) REDUCER (O8N-O2NF) MACHINERY BUSHING (1", 18GA)

SEE FOOTNOTE 1 6520,7020 W/L35R YOKE 6520,7020 W/L35R YOKE 7520,8020 W/410 SERIES YOKE

STANDARD DUTY

ENDS WITH S/N _______ ENDS WITH S/N _______ ENDS WITH S/N _______ ENDS WITH S/N _______

BEGINS WITH S/N _______ BEGINS WITH S/N _______ BEGINS WITH S/N _______ BEGINS WITH S/N _______ BEGINS WITH S/N _______ BEGINS WITH S/N _______

NOT SHOWN:

FOOTNOTES:

1. AXLE HOUSING REQUIRES THREE GALLONS HG OIL ON ORIGINAL FILL (FRONT AND REAR).

NOTE:

8020 USE BEGINS WITH S/N________

02

ID0138176

76

77

78

DIFFERENTIAL COMPONENTS ROCKWELL 12-BOLT FLANGE WITH OR WITHOUT PINION SEAL

5

3 26

19

22 23 13 14

5

3 4

25

15 8

21

18

24

7 6

12

17

11

28

27 29 30 20 17 10 9

2 16

01

1

ID0137948

79

DIFFERENTIAL COMPONENTS ROCKWELL 12-BOLT FLANGE WITH OR WITHOUT PINION SEAL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

161-253 161-270 106-975 1 106-976 1 107-024 4 107-026 12 107-027 4 114-020 1 126-143 1 126-144 1 126-146 1 125-326 1 126-018 1 125-349 1 125-359 1 126-145 1 126-019 1 157-697 1 501-770 1 501-771 1 501-772 1 501-773 1 501-774 1 501-769 1 501-775 1 501-776 1 501-673 1 107-028 1 501-777 1 107-029 2 107-030 2 501-778 1

DESCRIPTION

REMARKS

DIFFERENTIAL CARRIER - ROCKWELL DIFFERENTIAL CARRIER - ROCKWELL PINION LOCKNUT (M32-1.50) PINION WASHER (M32) BEARING CAP WASHER DIFFERENTIAL CASE CAPSCREW BEARING CAP CAPSCREW CARRIER CASE PLUG PINION INNER RACE PINION INNER BEARING PINION OUTER BEARING PINION OUTER RACE TAPERED RACE (4.330") TAPERED BEARING (2.625") TAPERED RACE (4.781") TAPERED BEARING NEEDLE BEARING INTERNAL SEAL PINION BEARING SPACER KIT RING GEAR AND PINION SET DIFFERENTIAL CARRIER CASE PINION BEARING CAGE NO-SPIN DIFFERENTIAL CAGE RING GEAR & PINION BOLT KIT LEFT ADJUSTING RING (SMALL) RIGHT ADJUSTING RING (LARGE) PILOT BEARING RETAINING RING COTTER PIN (LEFT ADJUSTING RING) LOCK PLATE (RIGHT ADJUSTING RING) LOCKWASHER (LOCK PLATE) LOCK SCREW (LOCK PLATE) PINION BEARING CAGE SHIM KIT

INCL REF NO'S 1 - 29 DIFF WITH PINION SEAL INCL 1-15 & 17-29 DIFF W/O PINION SEAL

FOR 161-253 ONLY PRELOAD

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0137948

80

81

82

83

84

85

86

DIFFERENTIAL COMPONENTS ROCKWELL WITH PINION SEAL 10 BOLT DIFF MOUNT FLANGE, ENDING

6

3 23

16

19 20 11 10

6

3

15

23 4

5 21

12 9

18

15

20

14 7

10

8

11

22

24 17

1

8 9 13 2

02

ID0139388

87

DIFFERENTIAL COMPONENTS ROCKWELL WITH PINION SEAL 10 BOLT DIFF MOUNT FLANGE, ENDING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

161-125 105-930 1 106-208 1 106-209 8 106-210 8 106-211 8 106-212 1 115-152 1 125-296 2 125-317 2 125-349 2 126-018 2 126-019 1 157-571 1 501-666 1 501-667 1 501-668 1 501-669 1 501-670 1 501-671 1 501-672 2 501-673 1 501-674 1 501-675 2 165-814 AR 165-815 AR 165-816 AR

DESCRIPTION

CARRIER PARTS ASSEMBLY WASHER (1-1/32" ID) PINION NUT (1-NEF) WASHER (1-1/32") BOLT (1/2-NC X 3", GD8) WASHER (.531 ID) BOLT (5/8-NC X 3", GD8) PLUG (12N, 1/2" SQ FM HD) RACE (3.5 O.D.) BEARING (1.75 I.D.) CARRIER BEARING (2.625 I.D.) RACE (4.33 O.D.) PINION PILOT BEARING INTERNAL SEAL PINION BEARING SHIM KIT RING GEAR AND PINION SET DIFFERENTIAL CASE PARTS ASSEMBLY PINION BEARING CAGE NO SPIN DIFFERENTIAL CAGE RING GEAR AND PINION BOLT KIT BEARING ADJUSTER BEARING RETAINER SHIM WASHER (.25 THK) ADJUSTER LOCK SHIM (.003) SHIM (.005) SHIM (.010)

REMARKS

INCL. 1-24

DIFFERENTIAL CASE

.249 THK INCL. REF. NO. 2 NO-SPIN INCL. REF. NO. 8

6.17:1

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0139388

88

89

90

DIFFERENTIAL COMPONENTS EATON

26 25 24

3

15

27 23

15 19

27

18

24

8

25

22

26

17

15 16 1

11

17

16

28

17 10 21

6

12

4

9

7 13

14 20

2 9 12 5

02

ID0138268

91

DIFFERENTIAL COMPONENTS EATON

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

QTY

160-288 160-434 161-245 N.A. 1 105-418 1 106-884 1 105-506 2 501-591 1 105-930 1 106-885 1 N.A. 6 N.A. 6 125-238 1 125-313 2 125-349 1 125-350 1 125-351 2 155-888 1 121-004 1 165-663 AR 165-664 AR 165-665 AR 165-666 AR 501-584 1 501-580 1 501-784 1 501-581 1 501-578 1 501-582 1 501-589 1 501-755 1 105-048 1 125-396 1 501-573 1 501-574 2 501-577 2 501-576 2 501-583 2 501-579 1

DESCRIPTION

CARRIER PARTS ASSEMBLY CARRIER PARTS ASSEMBLY CARRIER PARTS ASSEMBLY NO-SPIN DIFFERENTIAL LOCKNUT (1-NEF, NYLOK) HEX LOCKNUT (M30-1.5) COTTER PIN (3/16" X 1-1/2") PINION BEARING SPACER PINION WASHER PINION WASHER (31MM ID) LOCK WASHER BOLT (9/16-NC X 1-1/2") RACE RACE BEARING BEARING BEARING INTERNAL SEAL SEAL BEARING CAGE SHIM (.003") BEARING CAGE SHIM (.006") BEARING CAGE SHIM (.010" ) BEARING CAGE SHIM (.015") DIFFERENTIAL HOUSING RING GEAR AND PINION RING GEAR AND PINION DIFFERENTIAL CASE PARTS ASSEMLY BEARING ADJUSTER BOLT KIT PINION BEARING CAGE PINION BEARING CAGE BOLT (1/2-NC X 1-1/2") BEARING SPIDER ASSEMBLY SPRING RETAINER COMPRESSION SPRING SIDE GEAR CAM AND CLUTCH BEARING ADJUSTER (5.5 OD)

REMARKS

7610 REAR, SEE FOOTNOTE 1 BEGINS WITH S/N 5N0293, 7610 ENDS WITH S/N 5N0292 BEGINS WITH S/N 5N0293, 7610

ENDS WITH S/N 5N0292 BEGINS WITH S/N 5N0293, 7610

SEE FOOTNOTE 2

OBSOLETE OBSOLETE, INCL. REF. NO. 2 INCLUDES 16 BOLTS, NUTS, AND WASHERS INCL. REF. NO. 9 INCL. REF. NO. 9, 7610 REAR, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. HAS SPOT FACING FOR 110-671 MACHINERY BUSHINGS TO MOUNT GEARBOX ADAPTOR PLATE. 2. USED ON 160-288 AND 160-434 CARRIER ASSEMBLIES.

NOTE:

02

ID0138268

92

93

94

95

96

DIFFERENTIAL COMPONENTS STANDARD DUTY 6520,7020,7520,8020

2

11 3

10 4

8 7

6

1

5

8 14 10 13

11

12 16 9

15

02

ID0124551

97

DIFFERENTIAL COMPONENTS STANDARD DUTY 6520,7020,7520,8020 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

161-203 161-204 161-205 161-267 105-362 1 182-114 1 182-198 1 155-853 1 125-285 1 125-286 1 501-163 AR 501-164 AR 501-165 AR 501-166 AR 169-040 1 165-719 AR 165-720 AR 165-721 AR 165-722 AR 105-876 12 125-1065 2 161-193 2 501-150 12 125-296 1 125-295 1 161-189 1 161-190 1 161-201 1 165-153 1

DESCRIPTION

REMARKS

STANDARD DIFF. ASSEMBLY NO-SPIN DIFF. ASSEMBLY LIMITED SLIP DIFF. ASSEMBLY STANDARD DIFF. ASSEMBLY FLANGE NUT (7/8-NF) YOKE YOKE INTERNAL SEAL PINION BEARING PINION RACE PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") PINION SHIM (.030") FRONT AXLE HOUSING (MACH) SHIM (.002") SHIM (.003") SHIM (.005") SHIM (.015") SCREW (M10-1.50 X 35mm) TAPERED BEARING SET (2.250") BEARING RETAINER BOLT (1/2-NF X 1-1/8") PINION RACE PINION BEARING DIFFERENTIAL (STANDARD) DIFFERENTIAL (NO-SPIN) DIFFERENTIAL (LIMITED SLIP) RING GEAR & PINION SET

6520,7020 INCL REF #1-17 6520,7020 INCL REF #1-17 6520,7020 INCL REF #1-17 7520,8020 INCL REF #1-17 6520 8020 1.250" I.D. 2.875" O.D.

RED GREEN BLUE PINK SUPERCEDES 125-260 & 125-261

NOT SHOWN:

FOOTNOTES:

NOTE:

1. 8020 USE BEGINS WITH S/N.

02

ID0124551

98

99

100

101

102

REAR STEERING INDICATOR

24 27 14

16 26

10 18 28

24 12 29

20 22

15 8 1 21 3

27

02

16 9

19

1

7

5 16 6

17 27 17

11

23

25 4

13 5

2

ID0138223

103

REAR STEERING INDICATOR REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

4 1 2 1 2 2 1 1 1 4 1 4

FLG LOCKNUT LOCKNUT (1/4-NC) FLG LK BOLT (5/16-NC X 3/4") NUT (3/8-NF) WASHER (3/8") FLG LK BOLT (5/16-NC X 1") LOCK WASHER (3/8") BOLT (1/4-NC X 1/2") FLG LK BOLT (3/8-NC X 2") FLG LK BOLT (1/4-NC X 1") FLG LOCKNUT SCREW (NO. 6-32 X 1-1/8") SCREW (NO. 4-40 X 5/8") ROD END (3/8-NF) BALL JOINT (NO. 10-32) CONDUIT CLAMP EXTERNAL GRIP RING (3/8") STEERING INDICATOR STEERING INDICATOR HOUSING CABLE SWITCH SWITCH CABLE MOUNT REAR STEERING INDICATOR CABLE BRACKET MOUNT BRACKET MOUNT BRACKET MOUNT BRACKET LINK ROD (3/8-NF,11.1" LG) PIVOT NUT (NO. 10-32) NUT (NO. 6-32) PANEL

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

105-003 105-832 105-823 105-093 105-264 105-873 105-072 105-836 105-075 105-819 106-154 106-058 106-155 110-102 110-318 110-522 115-477 115-787 115-788 196-146 215-087 217-715 314-130 314-153 363-123 363-124 363-633 363-161 365-141 365-162 506-021 105-215 362-735

1 1 1 3 2 1 1 2 1 3 1 1 1 1 1 1 3 4 1

REMARKS

OBSOLETE

ROCKWELL, SEE F/N 1 ROCKWELL, SEE F/N 2 EATON

NOT SHOWN:

FOOTNOTES:

1-ENDS WITH S/N 5N0187 2-BEGINS WITH S/N 5N0188

NOTE:

02

ID0138223

104

105

106

107

108

109

110

111

112

WHEEL END HEAVY DUTY 6520,7020,7520,8020 25 30

23

22 24

31

16

30 19

22 11

12 13

20 15

13

26

29 5

12

21

10

8 17

30

9

7 14

8 7

18

6 33

2 32 4 3 1

28

03

27

ID0138185

113

WHEEL END HEAVY DUTY 6520,7020,7520,8020 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

161-225 191-246 166-484 167-268 1 169-054 1 155-830 1 125-433 1 126-060 1 157-608 1 126-064 2 126-063 2 169-036 1 107-206 6 165-150 1 126-059 6 126-031 6 118-020 1 165-148 3 157-086 1 115-496 1 106-419 6 165-151 1 183-746 3 165-766 AR 165-768 AR 106-549 5 106-660 4 115-025 2 169-037 1 118-021 1 167-269 1 182-190 1 184-297 1 501-599 6 106-886 3 126-083 1 157-213 1

DESCRIPTION

WHEEL END ASS'Y (HEAVY DUTY) WHEEL END REPAIR KIT (HEAVY DUTY) WHEEL END REPAIR KIT SHORT SHAFT SPINDLE HOUSING INTERNAL SEAL (2.750") BRONZE BUSHING (1-1/2") THRUST WASHER RACE (1.500") INTERNAL SEAL (7.881") TAPERED BEARING (4.330") TAPERED RACE (6.496") PLANETARY HOUSING SCREW (M12-1.75 X 35mm) RING GEAR THRUST WASHER RACE (1.375") NEEDLE BEARING (1.375") INTERNAL SNAP RING PLANET GEAR O-RING (272 D70) INTERNAL SNAP RING STUD BOLT (M18-1.5 X 80mm) SUN GEAR PLANET PIN SHIM (.05mm) SHIM (.254mm) DOWEL PIN (1/2" X 1", HARDENED) SCREW (M12-1.75 X 30mm, 10.9) PLUG (08N, SQ FM, MAG) PLANETARY CAGE EXTERNAL SNAP RING (1.500") LONG SHAFT CROSS AND BEARING KIT HUB DETENT BALL (.375") SCREW (M12-1.75 X 40mm, ALN) BEARING RACE SEAL, V-RING

REMARKS

FOOTNOTE 1 FOOTNOTE 2

RED BROWN

NOT SHOWN:

FOOTNOTES:

1. INCLUDES REFERENCE NUMBERS 3, 4, 6-8, 11, 30, 32, 33, 105-965, 164-627, 166-330, AND 178-611 2. INCLUDES REFERENCE NUMBER 12, 13, 15, 16, 20, 22, 23, 25, AND 30

NOTE:

WHEEL AND ASSEMBLY REQUIRES USE OF 1-1/4 QT . OF 90W LUBRICANT.

03

ID0138185

114

115

116

TIRE & WHEEL 7520/8020

1

2

4 3

07

ID0088439

117

TIRE & WHEEL 7520/8020 REF PART NO. NUMBER

1. 205-109 205-857 205-143 205-855 205-1125 205-921 205-119 205-812 205-923 2. 205-300 205-288 205-299 205-338 3. 205-161 205-168 4. 205-165

QTY

DESCRIPTION

4

4 4 4 4 4 4 4

TIRE (31 X 15.5-15.0, D8TT, STG) TIRE & WHEEL (31 X 15.5-15.0) TIRE (38 X 18.0-20.0, D8TL, FTL) TIRE & WHEEL (38 X 18.0-20.0) TIRE (38 X 18.0-20, E16TL) TIRE & WHEEL (38 X 18.0-20.0) TIRE (41 X 16.5-16.1, C6TL, TSG) TIRE & WHEEL (41 X 16.5-16.1) TIRE & WHEEL (38 X 18.0-20.0) WHEEL (15.0" DIA., 6 HOLES) WHEEL (16.1" DIA., 6 HOLES) WHEEL (20.0" DIA., 6 HOLES) WHEEL (20.0 X 14WD W/6) RUBBER VALVE STEM (.625") METAL VALVE STEM (.625") VALVE CAP

4

TUBE (31 X 15.5)

4 4 4

REMARKS

INC'S REF #'S 1,2 & 3 OBSOLETE OBSOLETE, INC'S REF #'S 1,2 & 3 INC'S REF #'S 1,2 & 3 OBSOLETE INC'S REF #'S 1,2 & 3 FOR PLANETARY AXLES

USED IN 205-923 ASSY FOR PLANETARY AXLES INC'S REF #4 INC'S REF #4

NOT SHOWN:

205-160

INC'S REF #4

FOOTNOTES:

NOTE:

1-REFER TO GENERAL SPECIFICATIONS 052-195 FOR RECOMMENDED TIRE PRESSURE. 2-FOR ADDITIONAL WEIGHT, SEE YOUR DEALER FOR TBS.

07

ID0088439

118

119

120

121

122

123

124

125

126

127

128

BRAKE CALIPER SERVICE

2 3 4 2

3

4

5

1

6

B

802-618

129

BRAKE CALIPER SERVICE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

160-772 160-665 505-080 505-081 505-082 505-083 502-168

QTY

3 2 2 2 1 1

DESCRIPTION

BRAKE CALIPER BLEEDER VALVE PISTON DUST BOOT O-RING (223 D70) FRICTION PAD (PAIR) INSULATOR

REMARKS

INCL REF #'S 1-6 & SEE FOOTNOTE 1

FOOTNOTES

1. USED ON 7520 AND 8020 WITH ROCKWELL AND EATON DIFFERENTIALS (NOT PLANETARIES).

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

B

802-618

130

131

132

133

134

NOTES:

ID0134963

135

FRAME COMPONENTS

ID0135068

136

137

138

139

140

141

142

143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

165

166

167

168

169

170

BACKFILL BLADE 8020 8020T

1 11

5 10 5 16

22

7 2

8 17

9 13

14 15

2

9

20

3

23

6

24

12

21 18 14 4 9

2 19

02

ID0126369

171

BACKFILL BLADE 8020 8020T REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

105-499 6 105-969 4 106-096 2 106-098 1 115-782 2 125-754 1 125-771 2 125-772 2 125-773 3 125-780 1 314-142 1 315-040 1 181-974 2 181-975 2 181-982 2 183-587 2 183-608 2 183-610 1 183-611 1 183-612 1 184-064 1 314-076 1 300-4338 1 151-056 1

DESCRIPTION

BOLT (3/4-NC X 1-3/4") FLG BOLT (5/8-NC X 1-1/2",GD 8) FLG BOLT (1/2-NC X 1-3/4",GD 8) FLANGE BOLT (3/4-NC X 2",GD 8) FRICTION WASHER (8.28") COMPOSITION BUSHING COMPOSITION BUSHING COMPOSITION BUSHING COMPOSITION BUSHING COMPOSITION BUSHING TOP BOLT PLATE LIFT ARM TAPERED INSERT (1.5") TAPERED INSERT (1.75") TAPERED INSERT (1.25") TAPERED PIN (1.25" X 3") TAPERED PIN (1.5" X 3.75") TAPERED PIN (2" X 6.9") TAPERED PIN (1.75" X 4") TAPERED PIN (1.75" X 16") TAPERED INSERT (2") BACKFILL BLADE PIVOT BACKFILL BLADE CYL (3.5" X 1.75" X 8.0")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. BACKFILL BLADE 314-081 IS SUPERSEDED BY BACKFILL BLADE 300-4338

NOTE:

02

ID0126369

172

BACKFILL BLADE TILT 8020 8020 T

3 8 10 5 1 7 9

2 6 4

02

ID0088500

173

BACKFILL BLADE TILT 8020 8020 T REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

105-874 106-012 106-096 125-770 125-771 314-104 181-981 181-982 183-584 183-613

1 6 1 1 1 2 1 1 1 1

DESCRIPTION

FLG LK BOLT (3/8-NC X 1-1/2") FLANGE BOLT (5/8-NC X 3") FLG BOLT (1/2-NC X 1-3/4", GD8) COMPOSITION BUSHING COMPOSITION BUSHING TILT BLADE RETAINER TAPERED INSERT (1.000") TAPERED INSERT (1.250") TAPERED PIN (1.000" X 2.440") TAPERED PIN (1.250" X 3.500")

REMARKS

REFER TO ID0126369 "BACKFILL BLADE" FOR MORE DETAILS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0088500

174

175

176

4 POST ROPS & WINDSHIELD QUIET PACKAGE

1

8

16

13

9 10 14

21 6 12

25 3

19 5

23

24

23

4 3

11 26

28

22

24

29 19

27

18

23

29 24 15

7

23

20 15

03

4

2

30 17

ID0138195

177

4 POST ROPS & WINDSHIELD QUIET PACKAGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

105-221 12 105-302 6 105-340 4 105-383 4 105-830 8 105-833 8 105-357 6 106-010 4 117-1029 1 306-267 1 306-288 1 306-289 1 306-271 1 306-266 1 314-152 2 505-114 4 315-226 1 315-227 1 116-282 AR 105-231 4 115-874 1 116-461 AR 116-142 6 105-069 8 105-075 4 105-183 2 105-047 2 105-118 2 116-421 AR 105-095 4

DESCRIPTION

SCREW (#14-10 X 1-1/2") BOLT (5/8-NC X 2", GD 8) FLG LOCKNUT (3/4-NC) BOLT (3/4-NC X 6") FLG LK BOLT (1/2-NC X 1-1/4") FLG LOCKNUT (1/2-NC) LOCKNUT (5/8-NC) FLG SCREW (5/16-NC X Ų") HEADLINER INSULATION REAR ROPS FRAME FRONT LEFT LEG (QT) FRONT RIGHT LEG (QT) FOPS PLATE CANOPY LOWER BOLT SPACER THRUST WASHER LEFT WINDSHIELD EXTENSION RIGHT WINDSHIELD EXTENSION EDGING (1/16") SCREW (1/4-NC X 3/4") WINDSHIELD EDGING W/SEAL (3/8") SHOCK MOUNT WASHER (3/8") BOLT (3/8-NC X 2") BOLT (3/8-NC X 2-1/2", GD8) LOCKNUT (3/8-NC) WASHER (3/8") EDGING (1/8") WASHER (1/4")

REMARKS

( 39 3/4 " X 40 1/2 ")

USE

"

USE

"

USE

"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0138195

178

NOTES:

ID0134963

179

CONTROL COMPONENTS

ID0135065

180

181

182

183

184

185

186

187

188

189

190

191

192

193

194

195

196

NOTES:

ID0134963

197

HYDRAULICS

ID0135071

198

199

200

201

202

203

204

205

206

207

208

209

210

CHECK VALVE HYDRAULICS ENDS WITH S/N 5J0057 (5020, 7520) ENDS WITH S/N 5J0055 (8020)

1 8 2

4 5

7 3 6

02

ID0139406

211

CHECK VALVE HYDRAULICS ENDS WITH S/N 5J0057 (5020, 7520) ENDS WITH S/N 5J0055 (8020) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

154-004 155-705 159-112 154-235 157-039 155-706 154-708 154-246 157-039 155-705 154-257 157-039 154-327 155-706

QTY

1 1 1

1 1

1 1 1

DESCRIPTION

REMARKS

CONNECTOR (06S-08J) O-RING (906 D90) CHECK VALVE CONNECTOR (080-08S90) 0-RING (014 D90) 0-RING (908 D90) HOSE (080-34"-3000) CONNECTOR (080-06S) O-RING (014 D90) O-RING (906 D90) SWIVEL BRANCH TEE (080) O-RING (014 D90) CAP (080F) O-RING (908 D90)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0139406

212

CHECK VALVE HYDRAULICS BEGINS WITH S/N 5J0058 (5020, 7520) BEGINS WITH S/N 5J0056 (8020)

8

4

3

1

2

FROM GROUND DRIVE SHIFT

5 7 6

02

ID0139408

213

CHECK VALVE HYDRAULICS BEGINS WITH S/N 5J0058 (5020, 7520) BEGINS WITH S/N 5J0056 (8020) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

154-443 159-112 154-284 154-235 154-749 154-246 154-257 154-327 154-296

QTY

DESCRIPTION

1 1 1 1 1 1 1 1 1

CROSS (08S-06S-04O-04O) CHECK VALVE CONNECTOR (08O-08S45) CONNECTOR (08O-08S90) HOSE (08O-08O90S-18"-3000) CONNECTOR (08O-06S) SWVL BRANCH TEE (08O) CAP (08OF) CAP (04OF)

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0139408

214

215

216

217

218

219

220

221

222

223

224

225

226

OIL COOLER AND FILTER HYDRAULICS

TO MANIFOLD TO CASE DRAIN GROUND DRIVE PUMP 17 10

5

22

8 8 21

3

23

9 4 9 20 8

1 24

11

14 25 19 7

"IN"

8

TO TEE ON RS VALVE OR TO TEE ON SHIFT VALVE

1

16

"OUT"

13 15

8 6 UPPER PORT IN TANK 12

SUCTION HOSE 18 2 8

TO "OUT" TEE ON BFB VALVE THRU L.H. ROUTING LOOPS ON FRAME

TO ATTATCHMENT PUMP INLET TEE

03

ID0088479

227

OIL COOLER AND FILTER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

154-342 2 154-494 1 158-576 1 155-161 2 155-709 154-495 2 159-079 1 159-081 1 110-353 12 116-460 AR 116-460 AR 116-460 AR 116-460 AR 155-195 1 155-213 1 154-734 1 116-259 AR 154-192 1 154-798 1 501-153 3 154-475 1 116-460 AR 105-090 1 105-091 1 110-332 1 106-038 1

DESCRIPTION

CONNECTOR (06S90-06O) S/O RUN TEE (16S-16H-8SF-8NF) CHECK VALVE SLIP-ON COUPLER (12S-16H STR) O-RING (912 D90) S/O BR TEE (12S-16H-16H) ELEMENT (1-1/2-UNF) HYD OIL FILTER (1-5/8-SAE) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (1", SOLD PER 1") BULK HOSE (1", SOLD PER 1") BULK HOSE (1", SOLD PER 1") BULK HOSE (1", SOLD PER 1") SLIP-ON COUPLER (20S-16H90) S/O RUN TEE (20S-16H-06SF-06SF) HOSE (06OFX-46"-3000) GROMMET EDGING (3/8" TO 1/2") S/O COUPLER (16H-16H-16H) HOSE (06OFX-62"-3000) FLANGE LOCK BOLT (3/8-NCX5/8") S/O RUN TEE (12S-16H-16H) BULK HOSE (1", SOLD PER 1") BOLT (5/16-NC X 3/4") LOCKWASHER (5/16") CLAMP (1-5/8") NUTSERT (5/16-NC)

REMARKS

USE 16.5" USE 48" USE 102" USE 63"

USE 17"

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACMENT OF SAE AND ORS O-RINGS.

03

ID0088479

228

OIL COOLER AND FILTER HYDRAULICS

TO OUT ON BACKFILL BLADE TEE

TO CASE DRAIN ON GROUND DRIVE PUMP

15 3

21 20 19

3

REQUIRED ON 8020 ONLY

9 26

6

9 14

7

27

13

16

17

6

12

3 3

OUT

11 3

21

3

3

3

23 3

IN

18

TO A HYD. PUMP INLET TEE

3

3

28

22

12

15

3 11 3

3

24

4 4

2

4

5

10

4

6

3

4 9

25

3 1

09

8 3 7

3

TO TEE ON REAR STEER VALVE OR TO TEE ON SHIFT VALVE

ID0083366

229

OIL COOLER AND FILTER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

QTY

306-831 155-230 1 110-250 18 110-030 5 116-460 AR 110-332 3 156-866 2 116-460 AR 154-192 3 116-460 AR 116-460 AR 155-161 2 158-576 1 116-460 AR 116-460 AR 154-188 1 159-079 1 149-840 1 155-195 1 149-844 1 501-153 1 154-342 2 154-897 1 155-213 1 116-259 AR 154-734 1 116-460 AR 116-460 AR 117-672 1

DESCRIPTION

OIL COOLER S/O COUPLER (16S-16H45) WORM CLAMP (1-1/4" TO 2-1/8") CABLE TIE (1/16" TO 4") BULK HOSE (1") BOLT-ON CLAMP (1-5/8") HYD LINE (16H-16H90) BULK HOSE (1") SLIP-ON TEE (16H-16H-16H) BULK HOSE (1") BULK HOSE (1") SLIP-ON COUPLER (12S-16H) CHECK VALVE (12SF-12SF) BULK HOSE (1") BULK HOSE (1") S/O COUPLER (16S-16H) ELEMENT (1-1/2-UNF) ELEMENT (1-1/2-UNF) S/O COUPLER (20S-16H90) HYD OIL FILTER (20SF-20SF) FLG LK BOLT (3/8-NC X 5/8") CONNECTOR (06S-06O90) HOSE (06OFX90-62"-3000) S/O RUN TEE (20S-16H-06SF-06SF) BULK EDGE (1/2", SOLD PER 1") HOSE (06OFX-46"-3000) BULK HOSE (1", SOLD PER 1') BULK HOSE (1", SOLD PER 1') ABRASION SLEEVE (1.00" X 20")

REMARKS

USE 42" 8020/8020T

USE 32.5", USE 25" ON 8020 USE 72" 8020/ 60" 8020T USE 7", USE 8" ON 8020

USE 36.5", USE 10.5" ON 8020 USE 4.5" 8020T SEE FOOTNOTE 1

OBSOLETE, SEE FOOTNOTE 2

USE 23" USE 19" ON 8020 USE 41" ON 8020T / 63" ON 8020

NOT SHOWN:

FOOTNOTES:

1. USE 159-079 ELEMENT FOR NORMAL MAINTENANCE. USE 149-840 ELEMENT AFTER HOSE OR COMPONENT REPLACEMENT. 2. INCLUDES 149-840 FILTER ON NEW MACHINES. REPLACE WITH 159-079 ELEMENT AFTER FIRST 50 HOURS OF OPERATION

NOTE:

09

ID0083366

230

231

232

233

234

GROUND DRIVE HYDRAULICS

ENDS WITH S/N: 5H0469 7520/8020 EATON, ROCKWELL DIFFERENTIALS

WITH REAR STEER: TO HOSE FROM "OUT" PORT OF R.S. VALVE W/OUT REAR STEER: TO HOSE FROM "IN" FITTING ON FILTER TO HOSE FROM DUMP VALVE

8 10 TO CHARGE PORT ON G.D. PUMP

5 12 6 21

TO CENTER PORT ON HYD. TANK

17 3

7

20

23

9 22

24

2

11

TO UPPER PORT ON G.D. PUMP

2 16 13

TO LOWER PORT ON G.D. PUMP

18

1 4

15

19 14

05

ID0093174

235

GROUND DRIVE HYDRAULICS

ENDS WITH S/N: 5H0469 7520/8020 EATON, ROCKWELL DIFFERENTIALS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

105-969 2 110-353 2 116-460 AR 154-220 1 154-221 1 154-226 1 154-235 1 154-250 1 154-759 1 154-348 1 154-449 1 154-692 1 154-801 1 154-803 1 14. 154-802 1 15. 154-803 1 154-875 1 16. 155-225 1 17. 158-555 1 150-4087 1 18. 158-718 1 19. 159-077 2 105-222 105-073 20. 314-132 2 21. 105-224 2 22. 105-832 2 23. 154-188 2 24. 154-331 1

DESCRIPTION

FLG. BOLT (5/8-NC X 1-1/2") WORM CLAMP (3/4" TO 1-1/2") HOSE (1" ID) CONNECTOR (04O-06S) CONNECTOR (06O-06S) CONNECTOR (04O-06S) CONNECTOR (04O-06S) CONNECTOR (040-06S) HOSE (08OFX-36"-3000) SWVL BRANCH TEE (06O) CONNECTOR (04O-06S) HOSE (06OFX-54"-3000) HOSE (16OFL90-35.5"-5000) HOSE (16OFL90-33.5"-5000) HOSE (04O90S-26"-3000) HOSE (16OFL90-33.5"-5000) HOSE (16OFL90-32"-5000) S/O CPLR (10S-16H90-08SF) SOLENOID CONTROL VALVE SOLENOID CONTROL VALVE HYDRAULIC MOTOR SPLIT FLANGE (16SFL) BOLT (7/16-NC X 1-3/4") LK WASH (7/16") SPACER PLATE BOLT (1/4-NC X 2-1/2") FLG. LKNUT S/O CPLR (16S-16H90) PLUG (080)

REMARKS

USE-34"

7520 8020 7520 8020 OBSOLETE, NO REPLACEMENT PARTS AVAILABLE USE REPLACEMENT COIL 217-948, WILL NOT FIT OBS VALVE BENT AXIS

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR O-RINGS.

05

ID0093174

236

GROUND DRIVE HYDRAULICS

BEGINS WITH S/N: 5H0470 7520/8020 EATON, ROCKWELL DIFFERENTIALS

8 24 GROUND PUMP DRIVE

23 10 12

5 6

6

TO CENTER PORT IN HYDRAULIC TANK

24

17 29 28

21

20

22

3

7

30

25

9

11

TO UPPER PORT ON G.D. PUMP

2 16 13 26

TO LOWER PORT ON G.D. PUMP

18 1 4

15

19

14 27

09

TO FLUSHING MANIFOLD

ID0093172

237

GROUND DRIVE HYDRAULICS

BEGINS WITH S/N: 5H0470 7520/8020 EATON, ROCKWELL DIFFERENTIALS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

105-969 2 110-353 2 116-460 AR 154-220 1 154-246 1 154-226 1 154-230 1 154-337 1 154-443 1 154-327 1 154-256 1 154-449 1 154-705 1 154-801 1 154-803 1 154-802 1 154-803 1 154-875 1 155-225 1 158-555 1 150-4087 1 158-718 1 159-077 2 105-222 105-073 157-029 314-132 2 105-224 2 105-085 2 154-812 1 154-296 2 154-188 1 514-348 1 514-349 1 215-457 1 215-476 1 215-525 1

DESCRIPTION

FLG LK BOLT (5/8-NC X 1-1/2") WORM CLAMP (3/4" X 1-1/2") BULK HOSE (1", SOLD PER 1') CONNECTOR (04O-06S) CONNECTOR (08O-06S) CONNECTOR (06S-04O90) BRANCH TEE (06S-04O-040) BRANCH TEE (08O-08O-08S) CR0SS (08S-06S-04O-04O) CAP (08OF) UNION (08O-08OF90) CONNECTOR (04O-06S90-ORF,.080) HOSE (04O-04O90-60"-3000 PSI) HOSE (160-35.5"-5000,FL90) HOSE (16O-33.5"-5000 ,FL90) HOSE (04O-04O90S-26"-3000) HOSE (16O-33.5" 5000,FL90) HOSE (16O-32"-5000,FL90) SLIP ON COUPLER (10S-16H90-08SF) SOLENOID CONTROL VALVE SOLENOID CONTROL VALVE HYDRAULIC MOTOR SPLIT FLANGE (16SFL) BOLT (7/16-NC X 1-3/4") LOCKWASHER O-RING (219 D90) VALVE SPACER PLATE BOLT (1/4-NC X 2-1/2") NUT (1/4-NC) HOSE (08O-42"-3000) CAP (04OF) SLIP-ON COUPLER (16S-16H90) RDCR (12S-10S) RDCR (12S-02NPT) WIRE (16 GA) BLK RING TERMINAL (#10) RING TERMINAL (5/16")

REMARKS

USE 23"

USE BEFORE S/N USE AFTER S/N

.USE WITH H850 COMBO ATTACHMENT.

7530 8020 7520 8020 OBSOLETE, NO REPLACEMENT PARTS AVAILABLE USE REPLACEMENT COIL 217-948, WILL NOT FIT OBS VALVE BENT AXIS, SEE FOOTNOTE 2

SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR O-RINGS. 2. BEGINS WITH S/N 5N0656, FOR REPLACEMENT OF EARLIER STYLE 158-718 HYD. MOTOR, (1) 514-348 AND (1) 514-349 WILL BE REQUIRED.

NOTE:

09

ID0093172

238

SOLENOID CONTROL VALVE

1

2 3

03

ID0088477

239

SOLENOID CONTROL VALVE REF PART NO. NUMBER

1.

2.

3.

QTY

158-555 150-4087 217-746 1 500-163 1 157-070 1

DESCRIPTION

REMARKS

SOLENOID CONTROL VALVE SOLENOID CONTROL VALVE SOLENIOD COIL O-RING O-RING

OBSOLETE, INCLUDES REF NO.'S 1 THRU 3 USE REPLACEMENT COIL 217-948, WILL NOT FIT OBS VALVE. OBSOLETE OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART FOR REPLACEMENTS

03

ID0088477

240

241

242

243

244

245

246

REAR STEERING HYDRAULICS

ENDS WITH S/N 5H0469 7520/8020 ROCKWELL AND EATON DIFFERENTIALS

1 2 9 16 0

TO 90 ON DUMP VALVE

8

TO SHIFT VALVE "OUT"

12 7 10

21 15

13 7

14

TO "IN" ON FILTER TO "IN" ON BFB VALVE

11

6 14 10

19 18 4

01

5 20 17 3

ID0139410

247

REAR STEERING HYDRAULICS

ENDS WITH S/N 5H0469 7520/8020 ROCKWELL AND EATON DIFFERENTIALS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

105-003 105-873 105-874 106-096 125-770 125-771 151-044 154-221 154-250 154-252 154-293 154-344 154-345 154-701 154-727 158-575 181-981 181-982 183-588 183-675 154-732

QTY

2 4 2 2 2 2 2 2 2 2 2 1 1 2 2 1 2 2 2 2 1

DESCRIPTION

REMARKS

FLG LOCKNUT (5/16-NC) FLG LOCK BOLT (5/16-NC X 1") FLG LOCK BOLT (3/8-NC X 1-1/2") FLG LOCK BOLT (1/2-NC X 1-3/4") FIBER BUSHING (1.00") FIBER BUSHING (1.25") CYL (2.0" X 1.00" X 6") CONNECTOR (06S-06O) CONNECTOR (04O-06S45) CONNECTOR (04O-04S90) BRANCH TEE (04O-04O-04S) RUN TEE (06OFX-06O-06O) RUN TEE (06O-06O-06S) HOSE (04OFS-14"- 3000) HOSE (04O-04090-30"- 3000) HYDRAULIC CONTROL VALVE TAPERED INSERT (1.00") TAPERED INSERT (1.25") TAPERED PIN (1.25") TAPERED PIN (1.00") HOSE (06O-19"- 3000)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACMENT OF SAE AND ORS O-RINGS.

01

ID0139410

248

249

250

251

252

253

254

255

256

HYDRAULIC CYLINDER 2.0" X 1.0" X 6.0"

2

1 3 4 5

6

7

03

ID0022902

257

HYDRAULIC CYLINDER 2.0" X 1.0" X 6.0" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-044 190-165 150-778 150-294 106-096 150-775 150-772 150-424

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING CYLINDER BARREL FLG BOLT (1/2-NC X 1-3/4",GD 8) PISTON CYLINDER HEAD CYLINDER ROD

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

ROD U-SEAL INSTALLER ROD WIPER INSTALLER PISTON SEAL INSTALLER PISTON INSTALLER CYLINDER HEAD SPANNER WRENCH

FOOTNOTES:

1-LUBRICATE WITH WD-40 OR EQUAL TO 90-100 FT-LBS (120-135 N.M)

NOTE:

03

ID0022902

258

HYDRAULIC CYLINDER 2.5" X 1.25" X 8.0

2

1 3 4 5

6

7

05

ID0022952

259

HYDRAULIC CYLINDER 2.5" X 1.25" X 8.0 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-045 190-166 150-779 150-295 106-097 150-776 150-773 150-427

NOT SHOWN:

259-100 259-236 259-242 259-243 259-188

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYLINDER (2.5" X 1.25" X 8") SEAL REPAIR KIT (2.5" X 1.25") LOCK RING (2.5") CYLINDER BARREL (3") FLG BOLT (5/8-NC X 1-3/4", GD8) CYLINDER PISTON (2.5" X 1.25") CYLINDER HEAD (2.5" X 1.25") CYLINDER ROD (1.25")

INCL REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

U-SEAL INSTALLER (1" - 1.4") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYLINDER HEAD SPANNER - TWO PIN

FOOTNOTES:

1. LUBRICATE WITH WD-40 OR EQUAL TORQUE TO 180-200 FT-LBS (245-270 N.M)

NOTE:

05

ID0022952

260

261

262

263

264

265

266

267

268

269

270

271

272

273

274

NOTES:

ID0134963

275

ELECTRICAL

ID0135070

276

ELECT. DIAGRAM (FRAME) 8020JD

A RED WHT/RED I B S

RED YEL/BLK RED

ORG

18

B

IGNITION SWITCH

BLK BLK RED WHT/BLK S

1 2

SOLENOID

B M

BAT STARTER

REEL CARRIER OPTION

ALTERNATOR

12

YEL BLK ORG

17 START RELAY

5

9

85

19

4

ENG OIL PRESSURE SWITCH

WATER TEMP SENDER

YEL/RED WHT BLK

BRN/ORG

86

30

RED

TACH/HOUR

A

6 BLK BLK

WHT/BLK LIGHT TEST SWITCH

YEL/RED WHT BLK

RED

87

TI

GRA

GRN

WHT/RED

RED

WHT/BLK

ORG ORG BLU BLU

WARNING LIGHT ALARM

BRN

BRN

GRN YEL/RED YEL GRA YEL/BLK BLK BLK YEL/BLU BLU PUR GRA TAN/BLK YEL ORG/GRN

GRN YEL/RED YEL GRA YEL/BLK BLK BLK YEL/BLU BLU PUR GRA TAN/BLK YEL ORG/GRN

B

CIRCUIT BREAKER

21

7

C

BLK

3 NC NO C

REAR STEER SELF-CENTER SWITCHES

NC NO C

12

8

8

LIGHT KIT OPTION

13

12

ORG

RED ORG WHT/BLK

RED ORG WHT/BLK

BLK

BLK

YEL/BLU

ORG

ORG

12

6

7

8

1

2

3

4

REAR

5

6

7

8

FRONT

16

BLK BLK

ENGINE WATER TEMP SWITCH

ORG

GRA WHT/BLK

G

I

YEL/RED

15

1

2

3

4

5

6

7

8

HAZARD

16

BLK WATER TEMP GAUGE

BLK WHT/GRN BACKHOE OPTION

S

ORG

BLK WHT/BLU

37

ORG/GRN

2 4

5

16

YEL/BLK

BRN

1 3

12 AR

TR

DN

AL

TL

UP

11

Z

BRN BACKFILL BLADE SOLENOIDS

12

S

G

I

14

FUEL INDJECTOR PUMP SOLENOID FUEL GAUGE

YEL BLK GRN BLK

D

YEL/BRN BLK

BLK GRA BLK

12

12

ATTACHMENT NEUTRAL SWITCH

GND

E X

RED

07

ID0127224

277

ELECT. DIAGRAM (FRAME) 8020JD

33 12

COMBO SWITCH

YEL/BLK YEL/BLU YEL/RED BLK

NC ORG ORG

12

ORG

TO LIGHT KIT OPTION

ORG

ORG TO COMBO OPTION

ORG

A

27 2

25

FUEL SENDER

12

BACKFILL BLADE CONTROL

27 BRN DN

TL GROUND DRIVE NEUTRAL SWITCH

26

B

NC NO C

PUR ORG

1

GROUND DRIVE ATTACH RELAY

GRN ORG WHT/BLU

TILT

PUR BLU/RED BLK

AL NCNO C C NO NC

TR

22

4 3

5

NC NO C

ORG C NONC

UP

2

GRA

GRN AR

ORG ORG

ORG

GROUND DRIVE

ORG

ATTACH DRIVE

27 ORG

27

HI-LOW GROUND DRIVE SWITCH

GRA

23

WHT/BLU WHT/BLK YEL

PUR

YEL/BLK

20

YEL/BRN WHT/GRN

1 4

FUEL INTERLOCK RELAY

3

5

2

ORG TAN/BLK

TAN/BLK

BLK BLK

SEAT

ORG/GRN

40

22 YEL/BLK

1

START INTERLOCK RELAY

4 3

5

2

WHT/RED WHT/BLK

20

1

2

3

4

5

6

7

8

REAR STEER SWITCH

HI-LOW INDICATOR RED BLK

YEL ORG 2

3

4

5

6

7

8

ORG ORG WHT

1 4 3

4 5 6

7 8 9

5

2

YEL/BLU

10 11 12

1 4

CONSOLE DIODE BLOCK

3

5

2

DIRECTION SELECT RELAY

PUR YEL BRN BLK BLK GRA GRN

NO C

31

4 5 6

10 11 12

7 8 9

32

CONSOLE DIODE BLOCK

4 5 6

7 89

10 11 12

12 3

4 5 6

7 89

10 11 12

BRN GRA PUR YEL BRN YEL/RED YEL/BLU BLK WHT

30 BLK BLK

BLK BLK

12 3

SEAT DIODE BLOCK

TAN/BLK

C 12 3

YEL YEL/BLU GRA YEL BLK YEL/RED GRA

BLK BLK

SEAT SWITCHES NO

32

WHT/GRN GRN YEL/BRN PUR WHT/BLK WHT/BLU YEL

SELF-CENTER LATCH RELAY

1

12 3

23

30

REAR STEER MODE SWITCH

20 32

30 BLK

GRA

BLU PUR YEL BRN GRN TAN/BLK YEL/BLK BLU TAN/BLK

BLU

BLU ORG YEL WHT/BLK WHT/BLU GRN WHT/GRN YEL/BRN

BRN

C

30

28

24

TAN/BLK

1

ORG BLU

TAN/BLK

32 BLK

30 SEAT DIODE BLOCK

ORG PUR

ALTERNATOR

BLK

PARK BRAKE

YEL/BRN WHT/GRN WHT/BLU WHT/BLK PUR ORG YEL GRN

ORG

22 ORG YEL

HYD OIL HI TEMP

GRA

Z

BLK WHT GRA

30

10

GRN YEL ORG PUR WHT/BLK WHT/BLU WHT/GRN YEL/BRN

BRN

ENGINE TEMP

GRN

ENGINE OIL PRESS

ORG

42

BLU/RED

34

YEL

37

36

BATTERY DISCONNECT SWITCH

GRA WHT BLK

R

REAR STEAR SOLENOID

L

TAN/BLK YEL/RED BRN BLU

41

BLK PUR

GRA BLK

12

ORG ORG

E

BLU

HI-LOW VALVE SOLENOID

HYD FILTER

22

D

BLU BRN YEL/RED TAN/BLK

39

BLK

DIVERSION VALVE SOLENOID

29

BLK BRN

GRA

BLU

38

NO BLK

BATTERY HYD OIL HI TEMP SWITCH

PARK BRAKE SWITCH

BLK HYD FILTER SWITCH BLK

X

RED

35

07

ID0127224

278

ELECT. DIAGRAM (FRAME) 8020JD

REF PART NO. NUMBER

QTY

DESCRIPTION

1.

217-714 1 ROCKER SWITCH 217-028 INSERT-BLANK 2. 217-708 1 ROCKER SWITCH 110-330 1 DUST BOOT 105-214 4 FLANGE SCREW (#10-24 X 1/2") 110-397 4 SLEEVE CAP 3. 215-765 1 REAR STEER HARNESS 215-931 1 REAR STEER HARNESS 4. 217-513 1 WATER TEMP SENDER 5. 214-378 1 (3) TACHOMETER 215-415 1 LIGHT KIT (OPTIONAL) 6. 215-040 1 BUTTON SWITCH 7. 306-603 1 AUDIO ALARM 8. 215-087 2 ROLLER LEVER SWITCH 106-315 4 SCREW (#4-40 X 1") 9. 215-173 1 ALTERNATOR 106-005 1 BOLT (M8-1.25 X 16MM) 10. 158-555 1 SOLENOID HI-LOW SHIFT VAL, OBS 150-4087 1 (4) SOLENOID HI-LOW SHIFT VAL 11. 158-574 1 SOLENOID BFB VALVE 12. 215-874 1 FRAME HARNESS HARNESS HARDWARE: 110-366 AR VELCRO STRIP (25") 110-431 AR VELCRO STRIP, PLAIN (25") 110-259 3 CLAMP (5/8") 105-836 2 FLANGE LOCK BOLT 105-832 2 FLANGE NUT (1/4-NC) 110-332 1 CLAMP (1-5/8") 105-873 1 FLANGE LOCK BOLT 105-003 1 FLANGE NUT (5/16") 13. 215-885 1 CONSOLE HARNESS 14. 215-133 1 FUEL GAUGE 215-415 1 LIGHT KIT (OPTIONAL) 15. 217-531 1 WATER TEMP GAUGE 215-415 1 LIGHT KIT (OPTIONAL) 16. 217-707 3 ROCKER SWITCH 217-028 INSERT-BLANK 17. 217-701 2 POWER RELAY (SPDT) 105-820 2 FLANGE LOCK BOLT 105-832 2 FLANGE LOCKNUT 18. 215-051 1 IGNITION SWITCH (INCL KEYS AND NUT) 215-052 KEYS (PAIR) 105-909 JAM NUT 216-008 1 JAM NUT (NYLON) 216-009 1 COVER (NYLON) 19. 217-736 1 ENGINE OIL PRESS SWITCH 20. 217-710 5 RELAY (SPDT) 110-253 5 POP RIVET 106-205 5 WASHER 21. 215-065 1 CIRCUT BREAKER 110-253 2 POP RIVET 110-397 2 SLEEVE CAP

REF PART NO. NUMBER

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

QTY

217-020 217-046 217-712 217-713 217-021 217-027 217-028 217-029 217-030 217-035 217-036 217-037 217-051 217-061 215-763 217-706 217-527 165-704 105-214 215-046 215-087 215-047

5

105-216 105-215 215-081 217-039 158-569 215-762 215-083 216-521 363-118 105-820 105-832 217-705 105-214 215-338 215-346 217-704 215-148 214-819 215-266 158-575 217-716 215-872 215-753 214-281 215-309

2 2 4 1 1 1 2 4 1 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1

DESCRIPTION

PILOT LIGHT BULB (REPLACEMENT) MOUNT BEZEL (3-WAY) BLANK COVER INSERT-ENGINE OIL PRESS INSERT-HYD OIL HI TEMP INSERT-BLANK INSERT-PARK BRAKE INSERT-ATTACH DRIVE INSERT-SEAT INSERT-HYD OIL PRESS INSERT-GROUND DRIVE INSERT-ENGINE TEMP INSERT-ALTLERNATOR JOYSTICK HARNESS ROCKER SWITCH FUEL SENDER GASKET (REPLACEMENT) FLANGE SCREW (1) ROLLER LEVER SWITCH (1) ROLLER PLUNGER BRACKET (2) ACTUATOR BRACKET, OBSOLETE (INCL BOLTS AND NUTS) BOLT (#6-32 X 1-1/4") NUT (#6-32) PLUNGER SWITCH PILOT LIGHT (RED) SOLENOID DIVERSION VALVE SEAT HARNESS SLIDE SWITCH DIODE BLOCK MOUNT BRACKET FLANGE LOCK BOLT FLANGE LOCKNUT PLUNGER SWITCH SCREW BATTERY CABLE (70" 2/0 GA) BATTERY CABLE (106" 2/0 GA) PLUNGER SWITCH TEMPERATURE SWITCH, OBOLETE TEMPERATURE SWITCH BATTERY SOLENOID REAR STEER VALVE BUTTON SWITCH FMC TERMINAL FMC INSULATOR (2-TERMINAL) GROUND JUMPER WIRE BAT CABLE (4 GA X 20", BLK)

FOOTNOTES:

1. BEGINS WITH S/N 2. ENDS WITH S/N 3. CALIBRATION NEEDED 4. USE REPLACEMENT COIL 217-948

07

ID0127224

279

280

ELECTRICAL DIAGRAM

8020 DEERE (FRAME HARNESS) BEGINS WITH S/N: 5L0638 BACKHOE OPTION ORG/BLK FUEL INDJECTOR PUMP SOLENOID

22 BRN

ENGINE WATER TEMP SWITCH

RED ORG/BLU RED

BLK YEL ORG

BLK BLK

HORN ORG/BLU ORG YEL/BLU WHT/BLU BLK

12 OPTIONS

BAT

TACH/HOUR

OPTIONS

1

NC NO C

YEL/RED WHT BLK

1

ORG/GRN OPTIONS

8

BLK

YEL/RED WHT BLK

ORG BLU/YEL BLU/ORG BLK

ALTERNATOR

TI

TAN/BLU BLK

1 9

20 5

1

BLK/YEL BLK

ORG/BLK OPTIONS

6 LIGHT TEST SWITCH

RED RED

1 - 30 AMP FUSE

REAR STEER SELF-CENTER SWITCHES

8

3

NC NO C

FUSEHOLDER ORG ORG BLU BLU

RED WHT/BLK S

SOLENOID

WARNING LIGHT ALARM

13

COMBO SWITCH

B M

BATTERY

7

STARTER RED

BLK GND

BLU/ORG BLU/YEL WHT/BLU YEL/BLU BRN/ORG PUR

ORG TO "A" ON CONSOLE HARNESS PAGE (803-007)

NC

ORG

ORG ORG/RED

ORG

GRA

GRN

4

WATER TEMP SENDER

ENG OIL PRESSURE SWITCH

1

BRN GRN YEL/RED YEL/BRN GRA YEL/BLK BLK/YEL BLK/WHT YEL/BLU BLU PUR WHT/BLK WHT ORG/BLU ORG/GRN

BLK/WHT

17

YEL/BLK YEL/BLU YEL/RED BLK

TO LIGHT KIT OPTION TO "B" ON CONSOLE HARNESS PAGE (803-007)

ORG BLK

1

2 GROUND DRIVE NEUTRAL SWITCH NC NO C

RED WHT/RED ORG WHT/BLK

BRN

PUR BLU/RED BLK

FUEL SENDER

ORG/RED

TO "C" ON CONSOLE HARNESS PAGE (803-007)

TO COMBO OPTION

ORG/RED

BLK

1

1 ORG

18

BLK WHT/BLK

BLK

BLK WHT/BLU

GRA

BLK WHT/GRN

AR

TR

DN

AL

TL

UP

HI-LOW VALVE SOLENOID

15 S

ORG

G

I

BLK PUR

BLK

1

WATER TEMP GAUGE

GRA BLK

16

HYD OIL HI TEMP SWITCH

BACKFILL BLADE SOLENOIDS

11

21

BLU

R

BRN

14

1 YEL BLK

YEL/BRN

19

FUEL GAUGE

S

G

REAR STEAR SOLENOID

DIVERSION VALVE SOLENOID

10

BLK

L

I

12

BLK BRN

GRN BLK BLK BLK/WHT BLU BLU/RED

YEL/BRN BLK

1

BLK/WHT BRN/ORG

1 WHT WHT/GRN ATTACHMENT NEUTRAL SWITCH

14

GRA

GRA WHT BLK WHT/RED WHT YEL/RED BRN BLU YEL/BRN WHT/GRN WHT/BLU WHT/BLK PUR ORG YEL GRN

TO SEAT HARNESS PAGE 803-012

TO SEAT HARNESS PAGE 803-012

ID0029674

281

ELECTRICAL DIAGRAM

8020 DEERE (FRAME HARNESS) BEGINS WITH S/N: 5L0638 REF PART NO. NUMBER

QTY

DESCRIPTION

1.

1

FRAME HARNESS

214-050

HARNESS HARDWARE: 110-366 AR VELCRO STRIP (25") 110-431 AR VELCRO STRIP, PLAIN (25") 110-259 3 CLAMP (5/8") 105-836 2 FLANGE LOCK BOLT 105-832 2 FLANGE NUT (1/4-NC) 110-332 1 CLAMP (1-5/8") 105-873 1 FLANGE LOCK BOLT 105-003 1 FLANGE NUT (5/16") 217-813 1 FUSE (ATC, 30 AMP) 2. 217-527 1 FUEL SENDER 3. 215-765 1 REAR STEER HARNESS 215-931 1 REAR STEER HARNESS 4. 217-513 1 WATER TEMP SENDER 5. 214-378 1 TACHOMETER 215-415 1 LIGHT KIT (OPTIONAL) 6. 215-040 1 BUTTON SWITCH 7. 306-603 1 AUDIO ALARM 8. 215-087 2 ROLLER LEVER SWITCH 106-315 4 SCREW (#4-40 X 1") 9. 215-173 1 ALTERNATOR 106-005 1 BOLT (M8-1.25 X 16MM) 10. 158-555 1 SOLENOID HI-LOW SHIFT VALVE 150-4087 1 SOLENOID HI-LOW SHIFT VALVE 11. 158-574 1 SOLENOID BFB VALVE 12. 158-569 1 SOLENOID DIVERSION VALVE 13. 217-705 1 PLUNGER SWITCH 105-214 2 SCREW 14. 215-133 1 FUEL GAUGE 215-415 1 LIGHT KIT (OPTIONAL) 15. 217-531 1 WATER TEMP GAUGE 215-415 1 LIGHT KIT (OPTIONAL) 16. 158-575 1 SOLENOID REAR STEER VALVE 17. 215-275 1 BATTERY 215-244 1 BATTERY 18. 215-046 1 ROLLER LEVER SWITCH 215-087 1 ROLLER PLUNGER BRACKET 215-047 1 ACTUATOR BRACKET 105-216 2 BOLT (#6-32 X 1-1/4") 105-215 2 BUT (#6-32) 19. 215-148 - TEMPERATURE SWITCH 214-819 1 TEMPERATURE SWITCH 20. 306-609 1 HORN 192-006 1 HIGH FREQUENCY HORN 21. 214-281 1 GROUND JUMPER WIRE 22. 217-128 1 TEMPERATURE SWITCH (JT3510) 214-819 1 TEMPERATURE SWITCH

REMARKS

CALIBRATION NEEDED

OBSOLETE, NO SERVICE PARTS AVAILABLE USE REPLACEMENT COIL 217-948, WILL NOT FIT OBS VALVE

OBSOLETE SEE FOOTNOTE 1 SEE FOOTNOTE 1 OBSOLETE, INCLUDES NUTES & BOLTS. SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 3 SEE FOOTNOTE 4 OBSOLETE

(OBSOLETE) SEE FOOTNOTE 3 SEE FOOTNOTE 4

FOOTNOTES

1.

2.

3.

4.

14

BEGINS WITH S/N 5L0638 ENDS WITH S/N 5L0637 ENDS WITH S/N ____________ BEGINS WITH S/N _____________

ID0029674

282

283

284

ELECTRICAL DIAGRAM(CONSOLE)

8020 / 8020T BEGINS WITH S/N 5L0638

ORG WHT/BLU

5 BRN

TO "B" ON FRAME HARNESS PAGE (803-006)

RED

GRN YEL/RED YEL GRA YEL/BLK BLK BLK YEL/BLU BLU PUR GRA TAN/BLK YEL ORG/GRN

1

WHT

I

WHT ORG

B

4 3

S

IGNITION SWITCH

5

GROUND DRIVE ATTACH RELAY

2

PUR

WHT WHT/BLK ORG/BLK BLK ORG

WHT WHT/BLK ORG/GRN BLK ORG

4

5

5

ORG/GRN

START RELAY TO "C" ON FRAME HARNESS PAGE (803-006)

1

2

WHT WHT/BLU WHT/BLK WHT/BLU WHT/RED

BLK

3

87

RED ORG WHT/BLK

86

85

30

RED

RED

OPERATOR GD DRIVE ATTACH

BLK

INTERLOCK DISPLAY/MODULE

BLK WHT/BLK

11

WHT/BLK BLK

ACCESSORY SOCKET

13

HORN BUTTON ORG TAN/BLU

BLU PUR YEL BRN GRN TAN/BLK YEL/BLK BLU TAN/BLK

12 14

5 BLU/ORG BLU/YEL WHT/BLU YEL/BLU BRN/ORG PUR

TO "A" FRAME HARNESS PAGE (803-006)

BLU/ORG ORG

1

2

3

4

5

6

7

8

BLU/YEL

WHT/BLU ORG YEL/BLU

BRN/ORG WHT/BLK BRN/ORG

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

7 ROTO WITCH OPTION

7

9

1 2 3

4 5 6

7 8 9

10 11 12

CONSOLE DIODE BLOCK

15

REEL CARRIER OPTION

ORG PUR

ALTERNATOR

BLK

PARK BRAKE

8

ORG

COLD START OPTION

ORG

10 YEL

HYD OIL HI TEMP

GRA

HYD FILTER

LIGHT KIT OPTION ORG YEL/BLU

1

2

3

4

5

6

7

ORG YEL/BLK

ORG YEL/RED

8

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

6

14

ORG

14

ENGINE OIL PRESS

10 PUR YEL BRN BLK BLK GRA GRN

14

9

10

ENGINE TEMP

GRN

15

6 HAZARD

BRN

ORG

6 FRONT

10

ORG

REAR

1 2 3

4 5 6

7 8 9

10 11 12

CONSOLE DIODE BLOCK

ID0051837

285

ELECTRICAL DIAGRAM(CONSOLE)

8020 / 8020T BEGINS WITH S/N 5L0638 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

214-852 214-961 214-962 217-710 110-253 106-205 217-701 105-820 105-832 217-756 215-055 275-493 274-220 214-051 217-762 217-725 217-764 217-706 217-764 216-521 363-118 105-820 105-832 217-020 217-046 217-712 217-021 217-027 217-029 217-035 217-036 217-037 217-051 217-061 214-301 306-607 306-608 217-182 217-183

QTY

1 5 5 5 2 2 2 1 2 1 1 1 3 1 2 2 2 4 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 4 2

DESCRIPTION

REMARKS

IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT MICRO RELAY (SPDT) POP RIVET (3/16" X 1/2 ") WASHER (.191") POWER RELAY (SPDT) FLG LOCK BOLT (1/4-NC X 3/4 ") FLG LOCKNUT (3/4-NC) INTERLOCK DISPLAY/MODULE FUSE (AGC, 5AMP) INTERLOCK MODULE DECAL INTERLOCK DISPLAY CONSOLE HARNESS ROCKER SWITCH (SEALED) ROCKER SWITCH ROCKER SWITCH (3 POSITION) ROCKER SWITCH ROCKER SWITCH DIODE BLOCK MOUNT BRACKET FLG LK BOLT (1/4-NC X 3/4") FLG LOCKNUT (1/4-NC) PILOT LIGHT BULB (REPLACEMENT) MOUNT BEZEL (3-WAY) INSERT-ENGINE OIL PRESS INSERT-HYD OIL HI TEMP INSERT-PARK BRAKE INSERT-SEAT INSERT-HYD OIL PRESS INSERT-GROUND DRIVE INSERT-ENGINE TEMP INSERT-ALTLERNATOR ACCESSORY SOCKET HORN BUTTON HORN BUTTON CAP MOUNT BEZEL END MOUNT BEZEL MIDDLE

BEGINS WITH S/N

OBSOLETE

ROTO-WITCH IV BEGINS WITH S/N REEL CARRIER/COLD START BEGINS WITH S/N

INCL BULB

BEGINS WITH S/N BEGINS WITH S/N

BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

10

ID0051837

286

287

288

289

290

291

292

293

294

295

296

297

298

NOTES:

ID0134963

299

OPTIONS

ID0134914

300

301

302

303

304

305

306

307

308

309

310

NOTES:

ID0134963

311

MISCELLANEOUS

ID0135063

312

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

313

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

314

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

315

316

8020 Related Publications Component

Ass’y

P/N

Model: 8020 ................... Parts Manual ......................................................... ............ 053-411 8020 ................... Operators Manual .................................................. ............ 054-469 8020 ................... Repair Guide (Service Manual) .............................. .............055-461 8020 ................... Supplementary Maint Guide - Trencher ................. ............ 050-633 8020 ................... Special Tools Guide .............................................. ............ 052-901 Engine: John Deere ......... Parts Manual - 4045DF ................................... 195-867 .... 053-020 John Deere ......... Operators Manual - 4045DF .................................. ............ 054-020 John Deere ......... Service (Shop) Manual - 4045DF .......................... ............ 055-020 John Deere ......... Parts Manual - 4045TF150 ............................. 194-819 .... 053-059 John Deere ......... Operators Manual - 4045TF150 ............................. ............ 054-049 John Deere ......... Service (Shop) Manual - 4045TF150 ..................... ............ 054-049 Differential: Eaton/TracTech .. Parts Manual - Ns 3rd-Member .......................... N/A ............ N/A Eaton/TracTech .. Operators Manual - Ns 3rd-Member ...................... ............ 054-037 Eaton/TracTech .. Service (Shop) Manual - Ns 3rd-Member .............. ............ 050-567 Hydrostatic: Sundtrand ........... Service (Shop) Manual - 40 Series ................. 158-316 .... 055-017 Sundtrand ........... Service (Shop) Manual - 40 Series ................. 158-336 .... 055-017 Sundtrand ........... Service (Shop) Manual - 40 Series ................. 158-337 .... 055-017 Sundtrand ........... Service (Shop) Manual - 90 Series ................. 158-320 .... 055-018 Sundtrand ........... Service (Shop) Manual - 90 Series ................. 158-380 .... 055-018

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 195-872 Element (primary) .............................................................................. 195-690 Element (secondary) .......................................................................... 195-809 Air Stack Cap (3.000”) ...................................................................................... 195-871 Oil Filter Element (spin-on) - John Deere (4045DF) ......................................... 195-873 Element (spin-on) - John Deere (4045TF150) .................................... 194-815 Fuel Filter Element (water trap, clamp-on) - 3.75” x 5.00” x 3.25” ..................... 159-111 Element (water trap, spin-on) - John Deere (4045DF) ..................... 159-231 Element (spin-on) - John Deere (4045TF150) ................................. 194-816 Fuel Strainer (04H) ........................................................................................... 156-268 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on, Replacement) ...................................... 159-079 Element (1-1/2-UNF, spin-on, Break-In) .............................................. 149-840

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052 Ver 1

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