Ditch Witch 7610 Trencher Parts Manual 053-421 - PDF

7610

Parts Manual

CMW

®

Issue 12

053-421

1

7610 ISSUE NO. 12PL-08/14 For Replacement Copy Order P/N 053-421

This manual contains information concerning the following models: 7610 Trencher

Copyright 1993, 1994, 1995, 1996, 2004, 2012, 2014 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

ID0040721

2

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 03

ID0128552

3

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

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5

CONTENTS______________________ Decals

Frame Components

Decal Location - Cab ................................ 14 Decal Location - Reel Carrier ....................... 8 Decal Location - 7610 .............................. 10

Backfill Blade ......................................... 122 Covers.................................................... 114 Fuel Tank ............................................... 116 Hood/Grill ............................................... 106 Instrument Panel .................................... 118 Reel Carrier Frame ................................ 120 ROPS ..................................................... 124 Seat ....................................................... 108 Step Extensions ..................................... 112 Tunnel/Console ...................................... 110

Engine Components Air Duct Installation .................................. 22 Air Filter - Begins ........................................ 26 Air Filter System - Ends ............................. 24 Alternator ................................................. 20 Engine Mount ........................................... 18 Fuel Line - Deutz Engine ............................. 28 Fuel Line - Tractor...................................... 30 Muffler...................................................... 32

Power Train Belt Drive ................................................. 90 Brakes ................................................... 100 Brake System .......................................... 94 Clutch ...................................................... 44 Diff Components - Eaton ............................ 70 Diff Components - Rockwell ........................ 62 Diff Components - Rockwell w/pinion seal ....... 52 Diff Components - Rockwell w/o pinion seal ..... 58 Drive Line................................................. 72 Front Differential Mount ........................... 54 Front Steer Diff Rockwell - Begins ................ 50 Front Steering Differential - Rockwell ......... 46 Gearbox Housing .................................... 84 Gearbox Installation - Begins ..................... 76 Gearbox Installation - Ends ........................ 74 Gearbox Lower Drive ............................... 82 Gearbox Upper Drive ............................... 78 Park Brake ............................................... 96 Parking Brake Caliper ............................. 98 Rear Steering ........................................... 64 Rear Steering Differential - Eaton .............. 68 Rear Steering Indicator ............................ 66 Right Angle Drive. .................................... 88 Right Angle Drive Installation ................... 86 Rigid Rear Diff - Rockwell........................... 56 Rigid Rear Diff - Rockwell - Begins ............... 60 Service Brake Caliper ........................... 102 Tire - Tube - Wheel ................................. 92 Transmission ........................................... 38 Transmission Drive Line - 7610 ................. 36 Transmission Switch ................................ 42

Control Components Foot Throttle........................................... 128 Hand Throttle ......................................... 130 Hydraulic Control Valve - 7-spool ............. 132 Hydraulic Control Valve - 9- spool ............ 132 Hydraulic Control Valve - w/A645 ............. 132 Shift Lever .............................................. 134 Shift Linkage .......................................... 136

Hydraulics Attachment Hydraulic ............................. 170 Backfill Blade Lift/Angle Hydraulic .......... 164 Backfill Blade Lift/Angle Hydraulic .......... 166 Backfill Blade Tilt Cylinder ...................... 204 Backfill Blade Tilt Hydraulic .................... 168 Drive Chain Oiler .................................... 154 Filter/Reservoir Hydraulic ....................... 156 Front Hydraulic Steering Installation ....... 158 Hydraulic Control Valve - 7-sp 730/750 ...... 184 Hydraulic Control Valve - 9 Spool ............. 186 Hydraulic Control Valve - 9-sp 730/750 ...... 190 Hydraulic Control Valve - Earth Saw ......... 188 Hydraulic Control Valve -7 Spool .............. 180 Hydraulic Cylinder (2.0”x1.0”x6.0”) ............. 202 Hydraulic Cylinder (3.0”x1.18”x4.12”) .......... 208 Hydraulic Cylinder (3.0”x1.5”x4.0”) ............. 210 Hydraulic Cylinder (4.0”x1.5”x6.0”) ............. 212 Hydraulic Motor ...................................... 196 Hydraulic Motor/Counter Balance ........... 152 Hydraulic Pump Installation .................... 200 Hydraulic Pump ...................................... 198 Hydraulic Rear Steering ......................... 160 Hydraulic Rear Steering ......................... 162 Hydraulic Schematic............................... 141 Hydraulic Schematic............................... 142 Oil Cooler Installation ............................. 144 Oil Cooler Option.................................... 146 Pacefinder Hydraulic .............................. 172

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6

CONTENTS______________________ Power Steering Valve............................. 192 Pump/Attachment Manifold Hydraulic .... 150 Reel Carrier Hydraulic ............................ 174 Reel Carrier Lift Cylinder ........................ 206 Rear Steer Valve.................................... 194 Relief Cartridge ...................................... 176 Trick Quick Coupler ............................... 178

Electrical Electrical Diagram .................................. 218 Electrical Schematic ............................... 216

Options Cab ........................................................ 232 Cold Start Kit.......................................... 224 Front Counterweight .............................. 226 Front Counterweight .............................. 228 Weight Rack Extension .......................... 230

Miscellaneous Bolt/Nut Torque Chart ............................ 236 Filters .................................................... 241 Optional Kits ......................................... 241 Parts Manual Change Request ............. 243 Related Publications ............................. 240 Replacement O-Ring Chart ................... 239 Warranty Registration ........................... 246

ID0135154

7

DECALS

ID0135069

8

9

10

DECAL LOCATION DIAGRAM 7610

16.00

8.75 2.75

2.00

1.00 R

9.75 4.75

4.5

21 25

2.50

25

1.25 8.0 2.0

33 01

ID0151244

11

DECAL LOCATION DIAGRAM 7610

22 10 33 35

15

26

25 14

16 12

23

1

17 20

4 11

5

3 34

29

32

19

13

6 9

31

25 21

8

30

24

18

2

01

27

26 9

7

16 28 ID0151244

12

DECAL LOCATION DIAGRAM 7610

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

275-634 802-273 274-215 274-216 274-217 274-218 274-219 274-630 274-220 274-221 275-023 275-033 275-048 275-070 275-100 275-120 275-131 275-148 275-184 275-185 275-203 275-206 275-208 275-245 275-303 275-307 275-416 275-419 274-247 275-361 275-497 274-024 275-449 274-087 274-088 274-724 274-751 274-950

QTY

DESCRIPTION

1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1

DECAL KIT LOCATION DIAGRAM CONSOLE MODEL ID CROWD SPEED / DIRECTION TRANSMISSION CONTROL VALVE CONTROL VALVE INTERLOCK DISPLAY MOBILE/CROWD SELECT OIL LEVEL NOTICE ALTERNATOR IMPORTANT, SAFETY RULES WARNING, RUNAWAY MANIFOLD RESERVOIR MODULARMATIC ID FUEL TANK (DIESEL) WARNING, MOVING PARTS WARNING, SINGLE OPERATOR BATTERY HYDRAULIC SYSTEM PRESSURE GROUND DRIVE SYSTEM PRESSURE CAUTION, BATTERY ACID WARNING, ROLLOVER DITCH WITCH EMBLEM CONTROL VALVE (PACEFINDER) WARNING, FLAMMABLE ACCENT STRIPE PARK BRAKE ENGINE OIL DRAIN DITCH WITCH ID DITCH WITCH EMBLEM PLAQUE REAR STEER INDICATOR REAR STEER DISPLAY NO DIG NOTIFICATION REAR STEER CONTROL ENGINE SHUTDOWN OVERRIDE

REMARKS

USE 70"

BEGINS W/ SERIAL NO. 5R0269

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0151244

13

14

15

16

NOTES:

ID0134963

17

ENGINE COMPONENTS

ID0134845

18

19

20

ALTERNATOR

5110, 5020, 7520, 7610, 4010 5010, 6510, 7510, R40, R65 11 25 7

11 8 23

12

26 FOOTNOTE 1

24

9 22

6

15 1 13 6 ENGINE BLOCK

7

18

2

5

16 20

2

21

2 20

3 2 19

10 1

17 4

FOOTNOTE 1 3

02

14

ID0140925

21

ALTERNATOR

5110, 5020, 7520, 7610, 4010 5010, 6510, 7510, R40, R65 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

106-504 1 105-117 AR 105-894 2 106-124 1 106-162 2 106-200 2 106-386 3 170-053 1 170-094 1 170-089 1 170-266 1 170-267 1 184-115 1 363-100 1 363-104 1 215-159 1 190-1244 1 362-628 1 363-097 1 300-4773 1 184-443 1 105-814 1 105-242 1 181-636 1 363-434 2 363-433 1 105-095 1 105-272 1 105-091 1 181-600 1 106-162 1

DESCRIPTION

REMARKS

BOLT (M10-1.5 X 130mm) WASHER (5/16") FLG NUT (M10-1.5) BOLT (M10-1.5 X 110mm) FLG BOLT (M8-1.25 X 20mm) FLG BOLT (M8-1.25 X 45mm) FLG LK NUT (M8-1.25) BELT (SINGLE STRAND) BELT (SINGLE STRAND) BELT (DOUBLE STRAND) ALTERNATOR SHEAVE ALTERNATOR SHEAVE SPACER BELT TIGHTENER BELT TIGHTENER ALTERNATOR ALTERNATOR KIT FAN GUARD ALTERNATOR BRACKET FAN GUARD BRACKET SPACER FLG LOCKNUT (3/8-NC) BOLT (3/8-NC X 6-1/2") SPACER FRONT MOUNT REAR SUPPORT FLATWASHER (1/4") BOLT (M8-1.25 X 30) LOCKWASHER (5/16") SPACER FLG SCREW (M8-1.25 X 20)

SEE FOOTNOTE 1 USE AS REQUIRED ON 7610 SEE FOOTNOTE 1 SEE FOOTNOTE 1

HC38 X 44.16"- 4010, 5010, 6510, 7510, R40/R65 3V X 59.0" - 5110, 7610 3V X 59.0" - 5020, 7520 SINGLE VEE - R40, 4010, 5010, 5110, R65, 6510, 7510 DOUBLE VEE - 5020, 7520 SEE FOOTNOTE 1 USE ON 5020, 5110, 7520, 7610 USE ON 4010, 5010, 6510, 7510, R40/R65 OBSOLETE INCLUDES REF. NO 15 & WIRING UPGRADE. SEE FOOTNOTE 1

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1-EARLY STYLE MOUNTING WITH WELDED BRACKET NO LONGER AVAILABLE REPLACE WITH NEW BRACKETS, REF #'S23 & 24 AND ASSOCIATED PARTS. SEE DASHED BOXES. SEE MAIN ILLUSTRATION FOR QUANTITIES OF REF'S 1 & 3.

NOTE:

02

ID0140925

22

23

24

25

26

27

28

29

30

31

32

33

34

NOTES:

ID0134963

35

POWER TRAIN

ID0135064

36

37

38

TRANSMISSION 5110/7610

16 18

13 19 1 3 27

8

59 26

14 4

3 30

48 46 43

23 24 22 7 3

41 40

45 47

65

44 46 48

42 45

35

12

57

35 36 37

55

53

58

50

3

38 51

54

64 34

25

39

21 20 2 3 62 63

56

10

2 9

42

51

60

49

61 33

51

42

11 30

28

29 32

17 31

5

52 15

06

6

ID0046082

39

TRANSMISSION 5110/7610 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

QTY

166-015 105-031 4 105-032 7 105-072 18 105-075 1 105-090 4 105-091 4 105-099 6 105-418 1 501-047 1 115-167 2 125-025 1 125-026 1 155-761 1 155-810 1 155-876 1 165-011 1 501-482 1 166-027 1 180-113 1 501-043 1 501-044 1 501-091 1 501-094 1 501-095 1 501-426 1 501-427 1 501-428 1 501-483 1 501-431 1 501-433 2 501-434 1 501-435 1 501-439 1 501-488 1 501-441 2 501-443 1 501-444 1 501-446 1 501-447 1 501-448 1 501-449 1 501-450 5 501-451 1 501-452 1 501-453 2

REMARKS

DESCRIPTION

TRANSMISSION (T18) BOLT (3/8-NC X 1") BOLT (3/8-NC X 3/4") LOCK WASHER (3/8") BOLT (3/8-NC X 2") BOLT (5/16-NC X 3/4") LOCK WASHER (5/16" BOLT (3/8NC X 7/8") LOCKNUT (1-NEF, NYLOK) SHAFT RETAINER PIPE PLUG (3/4-NPT, SQ M HD) BALL BEARING (FILLING) BALL BEARING (NON-FILLING) O-RING (-108) INTERNAL SEAL (2-1/8" ID) INTERNAL SEAL (1-3/8" ID) DUST COVER FRONT BEARING RETAINER CAP PARTS ASSEMBLY SEAL SPACER POWER OPENING COVER GASKET SHIFT LEVER PIN SPRING SEAT SPRING TRANSMISSION CASE REAR RETAINER GASKET REAR BEARING RETAINER INPUT SHAFT FRONT RETAINER GASKET EXTERNAL SNAP RING BEARING SPACER RING TRANSMISSION OIL BAFFLE EXTERNAL SNAP RING THRUST WASHER MAIN SHAFT SNAP RING SECOND SPEED SYNCHRONIZER SYNCHRONIZER BLOCKING RING COUNTERSHAFT SPACER THRUST WASHER REAR THRUST WASHER COUNTERSHAFT THRUST WASHER BEARING ROLLER REVERSE IDLER GEAR REVERSE IDLER SHAFT SLEEVE BEARING ROLLER

INC REF #1-15,18-21,25-66 & REFER TO INST. 052-176

INCL. # 15 INCL. REF. NO.'S 16, 22, 23, 24 AND 59 NOT USED ON 7610

26T

SECOND SPEED GEAR INC REF #37 INC REF #36

22 PER SET

37 PER SET

NOT SHOWN: FOOTNOTES:

NOTE:

06

ID0046082

40

TRANSMISSION 5110/7610 REF PART NO. NUMBER

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

56.

57.

58.

59.

60.

61.

62.

63.

64.

65.

501-454 501-455 501-456 501-457 501-458 501-459 501-460 501-466 501-467 501-468 501-469 501-470 501-471 501-472 501-473 501-477 501-478 501-479 501-480 501-481

QTY

2 1 1 1 1 7 1 1 1 1 1 1 1 1 1 1 1 2 1 1

DESCRIPTION

REVERSE IDLER THRUST WASHER REVERSE IDLER ROLLER SHIM REVERSE IDLER GEAR SNAP RING COUNTERSHAFT REVERSE IDLER SHAFT BEARING SPACER SHIM EXTERNAL SNAP RING TRANSMISSION CAP GASKET SHIFTING SHOE RETAINING RING REVERSE SHIFTING SHOE REVERSE SHIFTING ARM SHIFTING ARM PIVOT SHIFTING PIVOT BREATHER OUTPUT SHAFT SYNCHRONIZER UNIT MAIN SHAFT THIRD SPEED GEAR SYNCHRONIZER BLOCKING RING MAIN SHAFT SECOND SPEED GEAR CLUSTER GEARS

REMARKS

4 PER SET

3/16" WITH SHIFT PLATES 28T 27T 3/16" WITH GROOVE 36T 37T, 32T, 24T, 16T

NOT SHOWN:

1 SELECT THICKNESS SNAP RING SET THAT WILL FIT. FOOTNOTES:

NOTE:

06

ID0046082

41

42

43

44

45

46

47

48

49

50

51

52

DIFFERENTIAL COMPONENTS ROCKWELL WITH PINION SEAL 10 BOLT DIFF MOUNT FLANGE, ENDING

6

3 23

16

19 20 11 10

6

3

15

23 4

5 21

12 9

18

15

20

14 7

10

8

11

22

24 17

1

8 9 13 2

02

ID0139388

53

DIFFERENTIAL COMPONENTS ROCKWELL WITH PINION SEAL 10 BOLT DIFF MOUNT FLANGE, ENDING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

161-125 105-930 1 106-208 1 106-209 8 106-210 8 106-211 8 106-212 1 115-152 1 125-296 2 125-317 2 125-349 2 126-018 2 126-019 1 157-571 1 501-666 1 501-667 1 501-668 1 501-669 1 501-670 1 501-671 1 501-672 2 501-673 1 501-674 1 501-675 2 165-814 AR 165-815 AR 165-816 AR

DESCRIPTION

CARRIER PARTS ASSEMBLY WASHER (1-1/32" ID) PINION NUT (1-NEF) WASHER (1-1/32") BOLT (1/2-NC X 3", GD8) WASHER (.531 ID) BOLT (5/8-NC X 3", GD8) PLUG (12N, 1/2" SQ FM HD) RACE (3.5 O.D.) BEARING (1.75 I.D.) CARRIER BEARING (2.625 I.D.) RACE (4.33 O.D.) PINION PILOT BEARING INTERNAL SEAL PINION BEARING SHIM KIT RING GEAR AND PINION SET DIFFERENTIAL CASE PARTS ASSEMBLY PINION BEARING CAGE NO SPIN DIFFERENTIAL CAGE RING GEAR AND PINION BOLT KIT BEARING ADJUSTER BEARING RETAINER SHIM WASHER (.25 THK) ADJUSTER LOCK SHIM (.003) SHIM (.005) SHIM (.010)

REMARKS

INCL. 1-24

DIFFERENTIAL CASE

.249 THK INCL. REF. NO. 2 NO-SPIN INCL. REF. NO. 8

6.17:1

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0139388

54

55

56

57

58

DIFFERENTIAL COMPONENTS ROCKWELL WITHOUT PINION SEAL 10 BOLT DIFF MOUNT FLANGE, ENDING

6

3 13

16

19 20 11 10

6

3

15

13 4

5

21 18

20

12 9

15

14 7

10

8

11

22 17

1

8 9 2

02

ID0137937

59

DIFFERENTIAL COMPONENTS ROCKWELL WITHOUT PINION SEAL 10 BOLT DIFF MOUNT FLANGE, ENDING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

161-175 105-930 106-208 106-209 106-210 106-211 106-212 115-152 125-296 125-317 125-349 126-018 126-019 501-675 501-666 501-667 501-668 501-598 501-670 501-671 501-672 501-673 501-674

QTY

1 1 8 8 8 1 1 2 2 2 2 1 2 1 1 1 1 1 1 2 1 1

DESCRIPTION

REMARKS

CARRIER PARTS ASSEMBLY WASHER (1-1/32" ID) PINION NUT (1-NEF) WASHER (21/32") BOLT (1/2-NC X 3", GD8) WASHER (.531 ID) BOLT (5/8-NC X 3", GD8) PLUG (12N, 1/2" SQ FM HD) RACE BEARING CARRIER BEARING RACE PINION PILOT BEARING ADJUSTER LOCK PINION BEARING SHIM KIT RING GEAR AND PINION SET DIFFERENTIAL CASE PARTS ASSEMBLY PINION BEARING CAGE NO SPIN DIFFERENTIAL CAGE RING GEAR AND PINION BOLT KIT BEARING ADJUSTER BEARING RETAINER SHIM WASHER

NO SPIN

INCL. REF. NO.2 NO SPIN INCL. REF. NO. 8 INCL 12 BOLTS, WASHER, AND NUTS

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0137937

60

61

62

DIFFERENTIAL COMPONENTS ROCKWELL 12-BOLT FLANGE WITH OR WITHOUT PINION SEAL

5

3 26

19

22 23 13 14

5

3 4

25

15 8

21

18

24

7 6

12

17

11

28

27 29 30 20 17 10 9

2 16

01

1

ID0137948

63

DIFFERENTIAL COMPONENTS ROCKWELL 12-BOLT FLANGE WITH OR WITHOUT PINION SEAL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

161-253 161-270 106-975 1 106-976 1 107-024 4 107-026 12 107-027 4 114-020 1 126-143 1 126-144 1 126-146 1 125-326 1 126-018 1 125-349 1 125-359 1 126-145 1 126-019 1 157-697 1 501-770 1 501-771 1 501-772 1 501-773 1 501-774 1 501-769 1 501-775 1 501-776 1 501-673 1 107-028 1 501-777 1 107-029 2 107-030 2 501-778 1

DESCRIPTION

REMARKS

DIFFERENTIAL CARRIER - ROCKWELL DIFFERENTIAL CARRIER - ROCKWELL PINION LOCKNUT (M32-1.50) PINION WASHER (M32) BEARING CAP WASHER DIFFERENTIAL CASE CAPSCREW BEARING CAP CAPSCREW CARRIER CASE PLUG PINION INNER RACE PINION INNER BEARING PINION OUTER BEARING PINION OUTER RACE TAPERED RACE (4.330") TAPERED BEARING (2.625") TAPERED RACE (4.781") TAPERED BEARING NEEDLE BEARING INTERNAL SEAL PINION BEARING SPACER KIT RING GEAR AND PINION SET DIFFERENTIAL CARRIER CASE PINION BEARING CAGE NO-SPIN DIFFERENTIAL CAGE RING GEAR & PINION BOLT KIT LEFT ADJUSTING RING (SMALL) RIGHT ADJUSTING RING (LARGE) PILOT BEARING RETAINING RING COTTER PIN (LEFT ADJUSTING RING) LOCK PLATE (RIGHT ADJUSTING RING) LOCKWASHER (LOCK PLATE) LOCK SCREW (LOCK PLATE) PINION BEARING CAGE SHIM KIT

INCL REF NO'S 1 - 29 DIFF WITH PINION SEAL INCL 1-15 & 17-29 DIFF W/O PINION SEAL

FOR 161-253 ONLY PRELOAD

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0137948

64

65

66

REAR STEERING INDICATOR 12 1

14

11

8

7 9

13

4 10 13 2

15 5 16 15

3 10

01

6

ID0141249

67

REAR STEERING INDICATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

190-515 328-115 311-834 311-833 154-975 106-552 311-835 328-112 183-692 106-010 105-213 105-003 105-836 110-217 115-480 160-335 105-115

QTY

DESCRIPTION

REMARKS

REAR STEER CONVERSION KIT INDICATOR PLATE PIVOT ARM PIVOT BASE INDICATOR HOSE LINK PIVOT LINK PIVOT LINK MOUNT INDICATOR MOUNT INDICATOR PIVOT STUB LOCKNUT (5/16-NC) LOCKNUT (5/16-NF) BOLT (5/16-NC X 3/4") FLG BOLT (1/4-NC X 1/2") HOSE CLAMP (7/16" TO 1") GRIP RING BALL JOINT (5/16-NF) JAM NUT (5/16-NF)

INC REF #'S 1-17 AND SEE FOOTNOTE 1

1 1 1 1 1 1 1 1 2 2 2 1 2 1 2 1

USE LOCKTITE

NOT SHOWN:

FOOTNOTES:

1-REFER TO INSTALLATION INSTRUCTIONS. FOR ADDITIONAL KIT PARTS REFER TO PAGES ENTITLED "REAR STEERING DIFFERENTIAL, REAR STEERRING HYDRAULIC, AND CONTROL VALVE LINKAGE".

NOTE:

01

ID0141249

68

69

70

DIFFERENTIAL COMPONENTS EATON

26 25 24

3

15

27 23

15 19

27

18

24

8

25

22

26

17

15 16 1

11

17

16

28

17 10 21

6

12

4

9

7 13

14 20

2 9 12 5

02

ID0138268

71

DIFFERENTIAL COMPONENTS EATON

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

QTY

160-288 160-434 161-245 N.A. 1 105-418 1 106-884 1 105-506 2 501-591 1 105-930 1 106-885 1 N.A. 6 N.A. 6 125-238 1 125-313 2 125-349 1 125-350 1 125-351 2 155-888 1 121-004 1 165-663 AR 165-664 AR 165-665 AR 165-666 AR 501-584 1 501-580 1 501-784 1 501-581 1 501-578 1 501-582 1 501-589 1 501-755 1 105-048 1 125-396 1 501-573 1 501-574 2 501-577 2 501-576 2 501-583 2 501-579 1

DESCRIPTION

CARRIER PARTS ASSEMBLY CARRIER PARTS ASSEMBLY CARRIER PARTS ASSEMBLY NO-SPIN DIFFERENTIAL LOCKNUT (1-NEF, NYLOK) HEX LOCKNUT (M30-1.5) COTTER PIN (3/16" X 1-1/2") PINION BEARING SPACER PINION WASHER PINION WASHER (31MM ID) LOCK WASHER BOLT (9/16-NC X 1-1/2") RACE RACE BEARING BEARING BEARING INTERNAL SEAL SEAL BEARING CAGE SHIM (.003") BEARING CAGE SHIM (.006") BEARING CAGE SHIM (.010" ) BEARING CAGE SHIM (.015") DIFFERENTIAL HOUSING RING GEAR AND PINION RING GEAR AND PINION DIFFERENTIAL CASE PARTS ASSEMLY BEARING ADJUSTER BOLT KIT PINION BEARING CAGE PINION BEARING CAGE BOLT (1/2-NC X 1-1/2") BEARING SPIDER ASSEMBLY SPRING RETAINER COMPRESSION SPRING SIDE GEAR CAM AND CLUTCH BEARING ADJUSTER (5.5 OD)

REMARKS

7610 REAR, SEE FOOTNOTE 1 BEGINS WITH S/N 5N0293, 7610 ENDS WITH S/N 5N0292 BEGINS WITH S/N 5N0293, 7610

ENDS WITH S/N 5N0292 BEGINS WITH S/N 5N0293, 7610

SEE FOOTNOTE 2

OBSOLETE OBSOLETE, INCL. REF. NO. 2 INCLUDES 16 BOLTS, NUTS, AND WASHERS INCL. REF. NO. 9 INCL. REF. NO. 9, 7610 REAR, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. HAS SPOT FACING FOR 110-671 MACHINERY BUSHINGS TO MOUNT GEARBOX ADAPTOR PLATE. 2. USED ON 160-288 AND 160-434 CARRIER ASSEMBLIES.

NOTE:

02

ID0138268

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

TIRE-TUBE-WHEEL 7610

2

1

3

4 5

07

ID0107300

93

TIRE-TUBE-WHEEL 7610

REF PART NO. NUMBER

1.

QTY

205-109 4 205-836 205-127 4 205-126 4 205-838 205-143 4 205-855 205-1125 4 205-921 205-137 4 205-840 205-119 4 205-812 205-160 4 205-172 4 205-293 4 205-288 4 205-299 4 205-165 4 205-161 4 205-168 4

2.

3.

4.

5.

DESCRIPTION

REMARKS

TIRE (31 X 15.5-15.0, D8TT, STG) TIRE/WHL ASS'Y (31 X 15.5-15.0) TIRE (33 X 12.5-15.0, D8TL, STG) TIRE (31 X 15.5-15.0, E10TL, STG) TIRE/WHL ASS'Y (31 X 15.5-15.0) TIRE (38 X 18.0-20.0, D8TL, FTL) TIRE/WHL ASS'Y (38 X 18.0-20.0) TIRE (38 X 18.0-20.0, E16TL, FTL) TIRE/WHL (38 X 18.0-20.0, E10TL, FTL) TIRE (41 X 16.5-16.0, E10TL, TSG) TIRE/WHL (41 X 16.5-16.0, E10TL, TSG) TIRE (41 X 16.5-16.1, C6TL, STG) TIRE/WHL (41 X 16.5-16.1, C6TL, STG) TUBE (31 X 15.5) TUBE (41 X 16.5) WHEEL (15.0", 6 HOLES) WHEEL (16.1", 6 HOLES) WHEEL (20.0", 6 HOLES) VALVE CAP RUBBER VALVE STEM (.625") METAL VALVE STEM (.625")

SEE FOOTNOTE 2 INC'S REF #'S 1-5; SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 2 SEE FOOTNOTE 2 INC'S REF #'S 1-5; SEE FOOTNOTE 2 OBSOLETE, SEE FOOTNOTE 3 OBSOLETE, INC'S REF #'S 1-5; SEE FOOTNOTE 3 SEE FOOTNOTE 3 INC'S REF #'S 1-5; SEE FOOTNOTE 3 OBSOLETE, SEE FOOTNOTE 3 INC'S REF #'S 1-5; SEE FOOTNOTE 3 OBSOLETE, SEE FOOTNOTE 3 INC'S REF #'S 1-5; SEE FOOTNOTE 3

TIRE BALLAST/SEALANT (TBS) WHEEL WEIGHT (100 LBS.) BOLT (3/4-NC X 11") BOLT (3/4-NC X 12") FLG LOCKNUT (3/4-NC)

SEE FOOTNOTE 1 2 PER WHEEL FOR 13" WIDE RIM WHEELS FOR 14" WIDE RIM WHEELS 4 PER WHEEL

SNAP-IN, INC'S REF #4 CLAMP-IN, INC'S REF #4

NOT SHOWN:

N/A 375-059 8 105-974 16 105-441 16 105-340 16 FOOTNOTES:

1-FOR ADDITIONAL WEIGHT CONTACT YOUR DEALER ABOUT TIRE BALLAST/SEALANT. 2-STANDARD TIRES (31" & 33" DIA.) REQUIRES STEP EXTENSIONS. 3-LARGE TIRES (38" & LARGER), MAY REQUIRE OSCILATION RESTRICTION, REFER TO PAGE 802-474, TITLED "FRONT DIFFERENTIAL MOUNT".

NOTE:

1-REFER TO GENERAL SPECIFICATION 052-195 FOR RECOMMENDED TIRE PRESSURES.

07

ID0107300

94

95

96

97

98

99

100

101

102

BRAKE CALIPER SERVICE

2 3 4 2 7

3 5

4

1

6

B

802-469

103

BRAKE CALIPER SERVICE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

DESCRIPTION

160-772 BRAKE CALIPER 160-665 3 BRAKE BLEEDER VALVE 505-080 2 CALIPER PISTON 505-081 2 DUST BOOT 505-082 2 SQUARE RING (223 D70) 505-083 1 BRAKE PAD (PAIR) 502-168 1 INSULATOR N.A. 1 CALIPER BODY

REMARKS

INCL REF NO.'S 1 THRU 7

PAIR

FOOTNOTES

NOTE:

REFER TO REPAIR GUIDE 055-471 WHEN REPAIRING 7610 BRAKES.

B

802-469

104

NOTES:

ID0134963

105

FRAME COMPONENTS

ID0135068

106

107

108

109

110

111

112

113

114

115

116

117

118

INSTRUMENT PANEL 7610

15

24

16

20

14 11

22 9

RELAY SOCKET ON CONSOLE HARNESS 13 2 19 13 3 18 17

1 4 5

21

23 20 5 25

17

8 10 12

7

6

7

26

05

7

ID0107283

119

INSTRUMENT PANEL 7610

REF PART NO. NUMBER

1.

2.

105-137 105-816 106-506 105-820 105-823 110-527 106-159 214-852 214-961 214-962 214-378 215-129 215-131 215-133 215-150 106-205 217-020 217-038 217-051 217-701 217-711 217-876 217-710 306-603 311-859 311-864 106-048 363-118 105-832 110-058

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

2 1 2 9 2 4 6 1

1 1 1 1 1 4 1 1 1 2 1 1 1 1 1 1 2 1 2 1

REMARKS

DESCRIPTION

CLIP NUT (5/16-NC) BOLT (#10-24 X 1-1/4",PAN SLT HD SCREW (10-24 X 3/4") FLG LK BOLT (1/4-NC X 3/4") FLG LK BOLT (5/16-NC X 3/4") RIVET (3/16" x 1/2") FLG SCREW (1/4-NC X 3/4") IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT TACHOMETER VOLT METER OIL PRESSURE GAUGE FUEL GAUGE AIR FILTER SERVICE INDICATOR WASHER (3/16") PILOT LIGHT INSERT (RED) INSERT (RED) POWER RELAY-SPST DELAY TIMER HALF SECOND DELAY TIMER RELAY (SPDT) ALARM MOUNT PLATE (RELAY) DASH PANEL LOCKNUT (#10-24) MOUNT BRACKET FLG LOCKNUT (1/4-NC) MACH BUSHING (18 GA X 1.O")

SEE FOOTNOTE 1

SELF TAPPING INCL NUTS & KEYS

CALIBRATION NEEDED

ALT/BLOWER BELT FAILURE INDICATOR ENGINE HOT TEMP INDICATOR

SEE FOOTNOTE 1 HOT ENG TEMP - ALT/BLOWER BELT FAILURE

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

BEGINS WITH S/N

.

WHEN REPLACING REF #18 217-711 ORDER RELAY KIT 190-599

NOTE:

05

ID0107283

120

REEL CARRIER FRAME RLCR75, RLCR65

6 18 5

8

20 7 14 17

1 2 5 5

16 12

13 5 6 4

9

3

13 19

4 11 10 15 9

02

ID0138292

121

REEL CARRIER FRAME RLCR75, RLCR65 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

105-065 2 105-076 2 105-197 2 105-085 4 105-088 10 105-121 6 105-347 4 105-348 4 105-714 4 105-818 2 110-567 AR 125-435 4 181-546 2 181-547 2 318-196 2 318-256 1 318-180 1 318-181 1 318-193 1 318-194 2

DESCRIPTION

LOCKNUT (1/2-NC) BOLT (1/2-NC X 3") BOLT (1/4-NC X 1") LOCKNUT (1/4-NC) WASHER BOLT (1/2-NC X 1") BOLT (7/8-NC X 7") NUT (7/8-NC) SETSCREW (3/8-NC X 1") BOLT (1/4-NC X 1-1/2") COIL CHAIN (3/16") COMPOSITION BUSHING BUSHING BUSHING TAPPERED PIN LIFT ARM LEFT MOUNTING BRACKET RIGHT MOUNTING BRACKET ARBOR SHAFT LOCK-UP ROD

REMARKS

USES 2 OF 14"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0138292

122

123

124

R.O.P.S.

4

1 7

6

8 3 9

5

3 9 2

2 9

03

ID0107290

125

R.O.P.S. REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

QTY

190-402 190-341 106-243 10 105-499 4 105-322 8 306-227 1 105-384 8 117-1027 1 306-136 1 306-137 1 105-340 12

DESCRIPTION

REMARKS

TWO POST R.O.P.S. CONVERSION KIT FOUR POST R.O.P.S. CONVERSION KIT SCREW (5/16-NC X 1-1/2") BOLT (3/4-NC X 1-3/4") BOLT (3/4-NC X 5-1/2") 2-POST R.O.P.S. FRAME WASHER (3/4") HEADLINER INSULATION 43" X 39-1/4" 4-POST R.O.P.S. TOP 4-POST R.O.P.S. FRAME FLANGE LOCKNUT (3/4-NC)

INCL. REF. NO.'S 3, 4 AND 11 INCL. REF. NO.'S 1, 3, 4, 6, 7, 9 AND 10

NOT SHOWN:

FOOTNOTES:

REFER TO INSTALLATION DIAGRAM 050-909.

REFER TO INSTALLATION DIAGRAM 050-910.

NOTE:

03

ID0107290

126

NOTES:

ID0134963

127

CONTROL COMPONENTS

ID0135065

128

129

130

131

132

133

134

135

136

137

138

NOTES:

ID0134963

139

HYDRAULICS

ID0135071

140

141

142

143

144

OIL COOLER INSTALLATION

2

1

11 5 6 8 7

3 4

16

9

15

10 17 13 14 12 11

04

ID0112583

145

OIL COOLER INSTALLATION REF PART NO. NUMBER

QTY

1.

1

158-918 500-966 362-908 105-249 312-399 105-713 197-759 105-866 362-907 306-821 105-047 106-194 116-697 106-622 105-183 105-805 105-098 105-118

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

1 2 1 1 1 4 1 1 6 8 6 6 6 6 6 6

DESCRIPTION

HYDRAULIC MOTOR SEAL KIT FAN GUARD CARRIAGE BOLT (3/8-NC X 1-1/4") FAN SPACER BOLT (5/16-NC X 1", ALN) FAN FLG LK BOLT (5/16-NC X 1-1/4") FAN SHROUD HYDRAULIC OIL COOLER LOCKNUT (3/8-NC) FLG LOCKNUT (3/8-NC) RUBBER BUSHING FLAT WASHER (3/8") BOLT (3/8-NC X 2-1/2", GD 8) SPRING WASHER (3/8") BOLT (3/8-NC X 3") WASHER (3/8")

REMARKS

OBSOLETE, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. RUN A STRIP OF RTV CAULKING AROUND THE SURFACE OF THE OIL COOLER (306-821) WHERE THE FAN SHROUD (362-907) MOUNTS. MAKE CONNECTION AIR TIGHT.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0112583

146

OIL COOLER OPTION 2 32 37

17

B

31

1

6

40

17

43

39

46

28

5

33

SUPPLY FROM LEFT FRAME TUBE

8 4

34 A

RETURN FROM VIBRATOR ATTACHMENT

35

38

TO VALVE BODY

27 44

7

18 3

45 15

9

29

44

20 TO STEERING VALVE PORT "NO MARKING"

19

16

ATTACHMENT MANIFOLD

10

36 14

44

47 3

21

48

11

B 2

3 22

1

3 3

23

30

11 W FLO

3

RIGHT HAND FRAME TUBE

3

42

3 24

13 25 3

27

12

A

08

26

41

ID0112582

147

OIL COOLER OPTION REF PART NO. NUMBER

QTY

DESCRIPTION

190-714 OIL COOLER KIT 1. 154-235 2 CONNECTOR (08S-08O90) 2. 154-829 1 HOSE (08OFX45-19"-3000) 3. 110-353 11 WORM CLAMP (3/4" TO 1-1/2") 4. 158-681 1 RELIEF VALVE (AUXILIARY) 5. 154-391 1 CONNECTOR (08S-10O) 6. 154-325 1 BR TEE (10O-10O-10OFX) 7. 105-224 2 BOLT (1/4-NC X 2-1/2") 8. 105-078 2 NUT (1/4-NC) 9. 155-959 1 ATTACHMENT MANIFOLD 10. 306-821 1 OIL COOLER 11. 116-335 2 BULK HOSE (1") 12. 116-335 1 BULK HOSE (1") 13. 116-335 1 BULK HOSE (1") 14. 116-335 1 BULK HOSE (1") 15. 116-335 1 BULK HOSE (1") 16. 154-470 1 CONNECTOR (10O-12S45) 17. 154-300 2 CONNECTOR (12S-10O90) 18. 155-197 1 S/O COUPLER (12S-16H45) 19. 154-234 1 CONNECTOR (12S-08O) 20. 154-745 1 HYD HOSE (08OFX-50"-3000) 21. 155-999 1 FILTER HEAD (16SF) 22. 155-256 1 FLOW CHECK VALVE (16S-16H90) 23. 155-954 1 FILTER ELEMENT (1-1/2-UNF) 24. 155-245 1 FLOW CHECK VALVE (12SF-12SF) 25. 155-161 1 S/O COUPLER (12S-16H) 26. 154-226 1 CONNECTOR (06S-04O90) 27. 154-963 1 HYD HOSE (04OFX45-24"-3000) 28. 154-482 1 CONNECTOR (04N-04O90) 29. 154-192 1 S/O RUN TEE (16H-16H-16H) 30. 154-188 1 S/O COUPLER (16S-16H90) 31. 154-273 1 CONNECTOR (10S-12O90) 32. 154-298 1 CONNECTOR (10S-10O90)

REMARKS

OBSOLETE, 7610

USE 1 @ 6.75" USE 1 @ 10.25" USE 1 @ 22" USE 1 @ 75.5" USE 1 @ 86"

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0112582

148

OIL COOLER OPTION REF PART NO. NUMBER

QTY

DESCRIPTION

33. 515-518 1 HOSE (10OFX-90/90/0-10.5"-3000) 34. 515-519 1 HOSE (120FX-90/90/0-98"-3000) 35. 116-460 1 BULK HOSE (1", SOLD PER 1') 36. 116-460 1 BULK HOSE (1", SOLD PER 1') 37. 515-520 1 HYD HOSE (10OFX90-15.5"-3000) 38. 154-835 1 HYD HOSE (10OFX45-26"-2750) 39. 155-082 1 S/O COUPLER (16S-24H90) 40. 158-441 1 TANDEM HYDRAULIC PUMP 41. 514-328 1 S/O TEE (16H-16H-16H-06SF) 42. 514-329 1 S/O BR TEE (12S-16H-16H-08SF) 43. 158-918 1 HYDRAULIC MOTOR 500-966 SEAL KIT 44. 110-250 4 WORM CLAMP (1-1/4" TO 2-1/8") 45. 110-555 1 CLAMP (1-7/8") 46. 324-127 1 VALVE SPACER 47. 149-610 1 SLIP-ON COUPLER (16SFX-16H) 48. 154-042 1 BK CONNECTOR (16J-16J) 105-928 JAM NUT (1-5/16-NF)

REMARKS

USE 1 @ 19" USE 1 @ 16"

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0112582

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

HYDRAULIC CONTROL VALVE 9 SPOOL 65410/7510/7610

BL AD PL OW

LIF T

ES

TE ER /C LE AN

/C LE AN ER BO OM

ER S

HO E

4 11

7 RE AR BL ST AD BL EE BL AD ET R AD ILT E A E LI FT CR N GL OW E BO DR OM AN GE

9 18 14

4 6

5 15 3 10 20

16 1

12

INLET SEE FOOTNOTE 1

1 2

19 CR OW

3 14 15 8

D

SEE FOOTNOTE 1

3 14 15 8

18

PORT "A" PORT "B"

13 23 17 22 21 12

18

02

ID0138314

187

HYDRAULIC CONTROL VALVE 9 SPOOL 65410/7510/7610 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

158-501 155-757 2 155-758 2 155-759 4 361-614 2 500-026 2 500-027 2 500-419 2 500-190 2 500-191 1 500-192 8 500-217 1 105-530 4 500-243 2 191-252 2 500-249 2 500-299 4 500-300 4 500-387 3 500-320 3 105-079 6 500-224 1 500-322 1 500-318 1 500-025 AR 155-716 1 155-707 2 500-286 1 155-707 4 155-716 4 071-001 3

DESCRIPTION

REMARKS

HYDRAULIC CONTROL VALVE O-RING (021 D70) O-RING (019 D70) O-RING (210 D70) LEVER SEAL LEVER BRACKET CONNECTOR LINK STANDARD SPOOL POSITIONER CONTROL VALVE SPRING BOLT (1/4-NC X 7/8", ALN HD GD8) VALVE SECTION, 3 POSITION DETENT COTTER PIN (1/16" X 3/4") PILOT CHECK KIT (1 O-RING) PILOT CHECK KIT (2 O-RINGS) DOUBLE PISTON BACKUP RING (210 D90) SEAL RETAINER BOLT (3/8-NC X 18-1/4") COMPRESSION SPRING LOCKWASHER (1/4") VALVE SECTION, 4 POSITION FLOAT PORT RELIEF SPRING SHIM (.010 THK) O-RING (2-016) O-RING (3-910) CHECK O-RING (3-910) O-RING (2-016) STEEL BALL

9SPOOL EXCLUDES LEVERS & BRACKETS,SEE F/N 1

BLACK, BENT

INCL. (1) REF.NO.11 PER LINK INCL. (2) REF. NO. 9 INCL. (1) REF. NO. 18 PER BOLT INCL. REF. NO.'S 1,2,3,5,6,8,12,13,14, & 15 INCL. REF. NO. 17,21,22,23 SEE FOOTNOTE 2

SEE FOOTNOTE 2

FOR 9 SPOOL VALVES SEE FOOTNOTE 3 500 PSI

NOT SHOWN:

FOOTNOTES:

1. FOR COMPONENTS OF VALVE SECTION 1-7 AND END COVERS TO 7 SPOOL VALVE PAGE 802-506.

2. REFER TO SERVICE BULLETIN 052-879 FOR CLARIFICATION 3. INCL. REF. NO.'S 1,2,3,5,6,9,14,15 AND 500-319 (2), 500-587 SPOOL SEAL REPAIR KIT WHICH INCL. (1) REF. NO.3, (1) REF. NO.14 AND 500-588 SECTIONAL O-RING REPAIR KIT.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS CONNECTOR O-RINGS. PORT"A" PRESSUIZES WHEN SPOOL IS MOVED INTO VALVE BODY.

02

ID0138314

188

189

190

191

192

193

194

195

196

197

198

199

200

201

202

HYDRAULIC CYLINDER 2.0" X 1.0" X 6.0"

2

1 3 4 5

6

7

03

ID0022902

203

HYDRAULIC CYLINDER 2.0" X 1.0" X 6.0" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-044 190-165 150-778 150-294 106-096 150-775 150-772 150-424

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

HYDRAULIC CYLINDER SEAL REPAIR KIT LOCK RING CYLINDER BARREL FLG BOLT (1/2-NC X 1-3/4",GD 8) PISTON CYLINDER HEAD CYLINDER ROD

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

ROD U-SEAL INSTALLER ROD WIPER INSTALLER PISTON SEAL INSTALLER PISTON INSTALLER CYLINDER HEAD SPANNER WRENCH

FOOTNOTES:

1-LUBRICATE WITH WD-40 OR EQUAL TO 90-100 FT-LBS (120-135 N.M)

NOTE:

03

ID0022902

204

205

206

REEL CARRIER LIFT CYLINDER

6

FOOTNOTE 2

7

1

8

FOOTNOTE 5

3

2 5 4

02

ID0138322

207

REEL CARRIER LIFT CYLINDER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

150-122 150-235 150-378 150-842 150-798 150-904 150-906 150-912 190-101 190-158 150-999

1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (2.0" X 1.18" X 12.18") CYLINDER BARREL CYLINDER ROD CYLINDER HEAD CYLINDER HEAD SMOOTH BACKUP PISTON GROOVED PISTON LOCK RING SEAL REPAIR KIT SEAL REPAIR KIT PISTON

REEL CARRIER LIFT - INCL REF #'S

1-3 & 6-8

SEE FOOTNOTE 3 SEE FOOTNOTE 4 SEE FOOTNOTE 5 SEE FOOTNOTE 5 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 5 & 7

NOT SHOWN:

259-100 259-310

ROD U-SEAL INSTALLER PISTON SEAL INSTALLATION TOOL

FOOTNOTES:

1-THIS SEAL KIT IS NO LONGER AVAILABLE, US KIT LISTED BELOW. 2-USE ROD O-RING AND BACKUP COMBINATION FOR CYLINDER HEADS WITH .208" THK INTERNAL GROOVE. USE ROD U-SEAL FOR HEADS WITH .28" THK INTERNAL GROOVE. REFER TO INSTALLATION DIAGRAM 050-023 AND PISTON REPLACEMENT DIAGRAM 052-144.

3-THIS HEAD HAS .208" THK INTERNAL GROOVE DESIGNED FOR USE WITH O-RING AND BACKUP RING COMBINATIONS. THIS HEAD IS REPLACED BY HEAD WITH .28" THK INTERNAL GROOVE AND ROD U-SEAL. 4-THIS HAS .28" THK INTERNAL GROOVE DESIGNED FOR USE WITH ROD U-SEAL. 5-SINGLE PIECE 2" PISTON (REF #8) REPLACES TWO PIECES 2" PISTON (REF #'S 4 & 5).

6-PISTON BOLT TORQUE: 290-325 FT-LB. (395-440 N-M) 7-ADDED O-RING TO FACE OF PISTON. P/N 157-050 (216 D70) WILL BE INCLUDED IN DEAL REPAIR KIT. NOTE:

02

ID0138322

208

209

210

HYDRAULIC CYLINDER

3.0" ID BARREL X 1.50" OD ROD X 4.0" STROKE

2

1 3 4 5

6

7

02

ID0138330

211

HYDRAULIC CYLINDER

3.0" ID BARREL X 1.50" OD ROD X 4.0" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-054 190-167 150-911 152-004 106-098 150-777 150-774 150-434

QTY

1 1 1 1 1 1 1

DESCRIPTION

REMARKS

CYL (3.0" X 1.50" X 4.0") SEAL REPAIR KIT (3.0" X 1.50") LOCK RING (3") CYLINDER BARREL (3") FLG BOLT (3/4-NC X 2",GD 8) CYL PISTON (3.0" X 1.50") CYL HEAD (3") CYL ROD (1-1/2")

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1

NOT SHOWN:

259-040 259-237 259-065 259-066 259-188

U-SEAL INSTALLER (1.500" - UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (3") PISTON INSTALLER (3") CYL HEAD SPANNER-TWO PIN

FOOTNOTES:

1. USE LOCTITE 277, TORQUE TO 290-325 FT-LBS (395-440 N.M)

NOTE:

02

ID0138330

212

213

214

NOTES:

ID0134963

215

ELECTRICAL

ID0135070

216

217

218

ELECTRICAL DIAGRAM 7610

BLK YEL WHT ORG

20 A

CIRCUIT BREAKER

NC NO C

I

RED

B S

ORG

B

19

TACH/HOUR

1

IGNITION SWITCH

13

13

18 BLK RED

CPH

BACKHOE OPTION

ACCESSORY POWER

ORG

ORG/GRN BRN/ORG BLK BLU GRN

WHT WHT/RED

3 ENGINE OIL TEMP SWITCH BRN/ORG

YEL YEL FUEL SENDER

SEAT SWITCH

15

87 85

86

8

30

BLK BLU RED

10 11 12

456 789

16

BRN

NO C

FUEL PULL RELAY YEL/BLU GRN TAN/BLK

123

28

13

2

ENGINE OIL PRESSURE SENDER

WHT/BLU WHT

T I

RED

FUEL SOLENOID

17

CROWD SWITCH

27 13

10

DIODE BLOCK

DELAY TIMER

ORG/BLK YEL/BLK WHT/BLK ORG/BLK WHT RED ORG WHT/BLK GRN BRN/ORG BLK

13

WHT WHT/BLK ORG/BLK BLK ORG

BLK

YEL/BLK WHT/BLK ORG/BLK WHT RED ORG WHT/BLK GRN BRN/ORG BLK

BLU

WARNING LIGHT ALARM

WHT/RED WHT/BLK WHT/BLU WHT/BLK WHT

TAN/BLK ORG

9

14

OPERATOR CROWD TRANS

INTERLOCK DISPLAY/MODULE

13

12

START RELAY WHT/BLK

YEL/BLU GRN

1 4 2 5

BLK

1 4 2 5

3

6

LIGHT TEST RELAY

BLK

3

BLK

86

ALT/FAN RELAY

NC NO C

30

WHT/BLK WHT

TRANS SWITCH

BLK WHT/BLK RED

YEL/BLU ORG

WHT

11

87 85

8

ORG YEL/BLU

ALT/FAN

GRN ORG

ENG OIL TEMP

BRN BLK ORG

BLK ORG BLU S

G

BLK ORG

S

I

G

I

22

G

I

21

6 23

7

ALTERNATOR

ENG OIL PRESS GAUGE

FUEL GAUGE

VOLT METER

4 B

PL FS

BLK ORG YEL/BLK YEL RED

26

WHT/BLK RED S B M

GND

08

25 24

STARTER RED

BATTERY

BLK

SOLENOID

5

ID0107299

219

ELECTRICAL DIAGRAM 7610

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

215-098 215-113 215-183 217-518 215-159 197-752 215-015 217-710 110-253 106-205 217-020 217-046 217-034 217-038 217-701 306-603 217-711 217-876 215-046 215-082 105-215 105-216 217-756 217-815 215-055 215-886 215-995 214-066

QTY

1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 1 1

DESCRIPTION

FUEL SHUT-OFF SOLENOID ENGINE OIL PRESS SENDER SENDER, OIL PRESSURE HD ENGINE OIL TEMP SWITCH ALTERNATOR REBUILT STARTER COVER MICRO RELAY (SPDT) POP RIVET (3/16" X 1/2") WASHER (3/16") PILOT LIGHT BULB INSERT (RED) INSERT (RED) POWER RELAY (SPST) AUDIO ALARM DELAY TIMER HALF SECOND DELAY TIMER ROLLER PLUNGER SWITCH ACTUATOR BRACKET NUT (#6-32) BOLT (#6-32 X 1-1/4") INTERLOCK DISPLAY/MODULE INTERLOCK DISPLAY/MODULE FUSE (5 AMP AGC) FRAME & ENGINE HARNESS FRAME & ENGINE HARNESS FRAME & ENGINE HARNESS

REMARKS

STARTER SOLENOID

REPLACEMENT ENGINE OIL TEMP HOT ALT/BLOWER BELT FAILURE HOT ENG OIL TEMP-ALT/BLOWER BELT FAILURE SEE FOOTNOTE 2 SEE FOOTNOTE 2 INCL BOLTS & NUTS

SEE FOOTNOTE 1

SEE FOOTNOTE 1

NOT SHOWN:

HARNESS HARDWARE: 106-162 1 FLG SCREW (M8-1.25 X 20mm, 8.8) 110-030 3 CABLE TIE (1/16" TO 4") 110-333 1 BOLT-ON CLAMP (1") 110-527 1 POP RIVET (3/16" X 1/2") FOOTNOTES:

1. BEGINS WITH S/N 2. IF REPLACING 217-711 WITH 217-876, ADAPTER HARNESS 214-145 WILL BE REQUIRED.

NOTE:

08

ID0107299

220

ELECTRICAL DIAGRAM 7610

REF PART NO. NUMBER

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

215-887 215-083 115-355 215-139 215-087 106-169 105-216 214-852 214-961 214-962 214-378 215-065 110-527 110-397 215-129 215-415 215-133 215-415 215-131 215-415 215-266 215-275 215-244 215-323 215-321 116-193 115-732 216-521 214-427

QTY

1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CONSOLE HARNESS SEAT SWITCH GROMMET (1-3/8") FUEL SENDER ROLLER LEVER SWITCH SPEED NUT (#6-32) BOLT (#6-32 X 1-1/4", BUT SOC) IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT TACHOMETER CIRCUIT BREAKER POP RIVET (3/16" X 1/2") CAP (3/16") VOLT METER LIGHT KIT FUEL GAUGE LIGHT KIT ENGINE OIL PRESS GAUGE LIGHT KIT BATTERY BATTERY BATTERY BATTERY CABLE (4GA, 40") BATTERY CABLE (1GA, 60") TERMINAL COVER (RED) ABRASION SLEEVE (2" X 300") DIODE BLOCK SEAT JUMPER HARNESS

REMARKS

CALIBRATION NEEDED

OPTION OPTION OPTION

USE 1 @ 11"

NOT SHOWN:

FOOTNOTES:

1.

2.

BEGINS WITH S/N IF REPLACING 217-711 WITH 217-876, ADAPTER HARNESS 214-145 WILL BE REQUIRED

NOTE:

08

ID0107299

221

222

NOTES:

ID0134963

223

OPTIONS

ID0134914

224

COLD START KIT DEUTZ ENGINE

17

19

INTAKE MANIFOLD

16 28 13 9

20

27 22 25 14

21 18

4 30

25

11

11

29 4 3

15

5

10

8 12

28

23 1

6 6

7

2 24

OVERFLOW

6 LINE 26

STARTER

03

ID0137907

225

COLD START KIT DEUTZ ENGINE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

190-377 105-085 105-804 105-860 105-863 105-865 105-957 110-212 116-186 156-035 156-036 156-242 156-243 215-057 215-058 215-059 215-060 215-444 215-415 215-476 215-478 215-490 215-490 215-505 215-505 215-505 215-527 215-531 215-573 215-592 500-055 110-030

QTY

2 1 2 4 2 3 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 3 2 4

DESCRIPTION

REMARKS

COLD START CONVERSION KIT LOCKNUT (1/4-NC) FLANGE SCREW (#10-16 NC X 1/2") BOLT (M6-1.0 X 10MM) BRASS WASHER (7/16") BOLT (1/4-NC X 3/4 ", GD8) SEAL WASHER (9/16") CLAMP (5/16") GROMMET (3/16") FUEL LINE (04T X 8-1/4") FUEL LINE (7/32"T X 25-7/8" LG) FUEL BOLT (M10-1.0 X 20MM) FUEL BOLT (M14-1.5 X 35MM) HEATER PLUG (M10-1.0) FUEL SOLENOID RESISTOR BLOCK TOGGLE GREEN PILOT LIGHT LIGHT KIT RING TERMINAL (#10) BUTT CONNECTOR (14/16 GA) WIRE (16GA) ORG WIRE (16GA) ORG WIRE (10GA) RED WIRE (10GA) RED WIRE (10GA) RED FMC TERMINAL (1/4") RING TERMINAL (3/8") X (10/12 GA) FMC TERMINAL (1/4") X (10/12 GA) RING TERMINAL (#10) X (10/12 GA) LOCK WASHER (1/4") CABLE TIE (1/16" TO 4")

SEE FOOTNOTE 1 SELF TAPPING

INSULATED INSULATED USE 10" USE 40" USE 20" USE 25" USE 30" NON-INSULATED NON-INSULATED NON-INSULATED NON-INSULATED

NOT SHOWN:

FOOTNOTES:

1. REFER OT INSTALLATION DIAGRAM 050-148.

NOTE:

03

ID0137907

226

227

228

229

230

231

232

233

234

NOTES:

ID0134963

235

MISCELLANEOUS

ID0135063

236

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

237

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

238

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

239

240

7610 Related Publications Component

Ass’y

P/N

Model: 7610 ................... Parts Manual ......................................................... ............ 053-421 7610 .................... Operators Manual .................................................. ............ 054-477 7610 .................... Repair Guide (Service Manual) .............................. ............ 055-471 7610 .................... Rockwell Service Manual ....................................... ............ 055-033 7610 .................... Supplementary Maint. Guide (Trencher) ................ ............ 050-633 7610 .................... Special Tools Guide .............................................. ............ 052-901 Engine: Deutz .................. Parts Manual - F4L912HO ............................... 194-801 .... 053-045 Deutz .................. Operators Manual - F4L912HO .............................. ................ N/A Deutz .................. Service (Shop) Manual - F4L912HO ....................... ................ N/A Deutz .................. Problem Diagnosis Guide ...................................... ............ 050-555 Deutz .................. Sales & Service Directory ...................................... ............ 050-556 Transmission: Borg Warner ....... Service Manual – T18 Series .......................... 166-177 .... 055-034 Gearbox: ______ ................ Parts Manual – 4:1 Ratio .................................. 166-117 ......... N/A ______ ................ Parts Manual – 4:1 Ratio .................................. 166-088 ......... N/A ______ ................ Parts Manual – 4:1 Ratio .................................. 197-607 ......... N/A Differential: Rockwell ............. Service (Shop) Manual – HD Front ................. 161-146 ........ N/A Rockwell ............. Service (Shop) Manual – HD Front ................. 161-260 ........ N/A Rockwell ............. Service (Shop) Manual – Rigid Rear ............... 161-206 ........ N/A Rockwell ............. Service (Shop) Manual – Rigid Rear ............... 161-263 ........ N/A Eaton .................. Service (Shop) Manual –Rear ......................... 161-200 ........ N/A

V01

ID0147336

241

7610 Filters Engine: Air Filter Parts Ass’y ......................................................................................... 197-762 Element (primary) - ends..................................................................... 195-690 Element (primary) - begins .................................................................. 197-763 Element (safety) - ends ....................................................................... 195-809 Element (safety) - begins .................................................................... 197-764 Engine Fuel Filter Element ................................................................................ 195-813 Oil Filter Element (3/4-npt, 3-9/16” spin-on) - Deutz ......................................... 195-814 Water Temp Filter ............................................................................................ 159-009 Fuel Filter Element (spin-on) - Deutz ................................................................ 195-813 Hydraulic: Oil Filter Element (1-1/2-UNF, spin-on) ............................................................ 155-954

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

V01

ID0147336

242

243

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

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 Graphics

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Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

ID0135001

244

245

ID0040564

246

ID0135281