Ditch Witch 60–1200 Boring Machine Parts Manual 7053-0097 PDF

60–1200 Boring Machine Parts Manual

American Augers 135 US Route 42 West Salem, Ohio 44287 www.americanaugers.com

Released March 2023

Revision 00

7053-0097

Table of Contents Preface............................................................... 4 Seals and Filters................................................... 9 Seal Kits ..................................................... 10 Filters......................................................... 11 Decals.............................................................. 13 Decals - View 1 ............................................ 14 Decals - View 2 ............................................ 16 Decals - View 3 ............................................ 18 Decals - View 1 ............................................ 20 Decals - View 2 ............................................ 22 Decals - View 3 ............................................ 24 Decals - View 4 ............................................ 26 Engine.............................................................. 29 Engine - View 1 ............................................ 30 Engine - View 2 ............................................ 32 Engine - View 3 ............................................ 34 Tanks Section .................................................... 37 Fuel Tank Assembly ...................................... 38 Hydraulic Tank Assembly................................ 40 Mainframe Section .............................................. 43 Base - View 1............................................... 44 Base - View 2............................................... 46 Base - View 3............................................... 48 Base Weldment ............................................ 50 Manual Box Assembly ................................... 52 Pushbar Assembly ........................................ 54

Spoil Paddle Assembly .................................. 56 Track Assembly............................................ 58 Rack - View 1............................................... 60 Rack - Details A & B ...................................... 62 Rack - Detail C ............................................. 64 Sling .......................................................... 66 Subframe - View 1......................................... 68 Subframe - View 2......................................... 70 Master Pusher.............................................. 72 Saddle Assembly .......................................... 74 Hydraulic Section................................................ 77 Hydraulic Schematic...................................... 78 Pneumatic Schematic .................................... 80 Electrical Section ................................................ 83 Electrical Assembly ....................................... 84 Electrical Section .......................................... 86 Electrical Section .......................................... 90 Appendix .......................................................... 93 Tightening Guidelines .................................... 94 SAE Bolt Torque ........................................... 95 Metric Bolt Torque ......................................... 96 Prevailing Torque Locknut Torque..................... 97 Lug Nut Torque............................................. 99 Assembly Methods...................................... 100 DW Registration Card .................................. 107

Page 3

Preface Serial Number Plate Location

Always include machine serial number when ordering parts.

Due to our continuing product improvement, machine specifications are subject to change without notice.

Rev. No. 00

01

Description of Change This manual applies to SNs in the sequence starting with 166. It excludes SN 168.

Page 4

ID0754889

WARRANTY CERTIFICATE FORM-176 14January2015

PARTS: 2 YEARS / 2,000 HOURS LABOR: 1 YEAR / 1,000 HOURS ENGINE AND TRANSMISSION: 2 YEARS / 2,000 HOURS RACK AND PINION: 5 YEARS / 10,000 HOURS

Warranty Terms and Conditions – The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation, improper storage, unauthorized service, alteration of products, neglect or abuse, or use of the product in a manner inconsistent with its design. This warranty does not extend to any component parts not manufactured by the Manufacturer; however the Manufacturer’s warranty herein shall not limit any warranties made by the manufacturers of component parts which may extend to Buyer.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES AND NO REPRESENTATIONS, GUARANTEES, OR WARRANTIES EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO A WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE MADE BY THE MANUFACTURER IN CONNECTION WITH THE MANUFACTURE OR SALE OF ITS PRODUCTS. No employee, distributor, or representative is authorized to change this warranty in any way or grant any other warranty on behalf of the Manufacturer.

Claims for defects in material and workmanship shall be made in writing to the Manufacturer within ten business days of the discovery of defect. The Manufacturer may either send a service representative or have the product returned to its factory at the Buyer’s expense for inspection. If the product has not been returned within 30 days of receipt of written notice, the product will no longer be eligible for the warranty claims. If, upon receipt, judged by the Manufacturer to be defective in material or workmanship, the product will be replaced or repaired at the option of the Manufacturer, free from all charges except authorized transportation.

The remedies of the Buyer set forth herein are exclusive and are in lieu of all other remedies. The liability of the Manufacturer whether in contract, tort, under any warranty, or otherwise shall not extend beyond its obligation to repair or replace, at its option, any product or part found by the Manufacturer to be defective in material or workmanship. The Manufacturer shall not be liable for cost of installation and/or removal or be responsible for direct, indirect, special or consequential damage of any nature. Under no circumstances shall the Manufacturer be liable for lost or anticipated profits.

01

Page 5

ID0677478

Welcome This manual contains illustrated parts lists to help you select quality American Augers replacement parts for your equipment. Using other replacement parts will lessen the productivity of your equipment.

• Descriptions and specifications in this book were current at publication. However, American Augers reserves the right to improve equipment, so this manual might not reflect the most current improvements.

• The drawings in this manual are the property of American Augers and may not be reproduced, published or disclosed to others without express authorization from American Augers.

• Filters and Seal Kits are listed in the front of the Parts Manual.

• Parts may be hidden on drawings for clarity.

• Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering American Augers replacement parts: • Specify parts you need by part number and description, not by illustration reference numbers.

• Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

• Order genuine American Augers replacement or repair parts from your authorized Ditch Witch dealer.

PARTS SALES INFORMATION If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077–0066 USA

This product and its use may be covered by one or more patents at: http:// charlesmachine.works/patents/.

01

Page 6

ID0677598

Notes:

Page 7

Notes:

Page 8

Seals and Filters Table of Contents Seal Kits .........................................................10

Filters .............................................................. 11

Page 9

Seal Kits Bill of Material: 60BM8007 PART 8HC90035B 8HM24024 8HM24024 8HV00021 8HV80268 8PH50066 8PH50066 8QD11508 8QD71616 8QD72612 8HC20020 8HV61023 8HV61023 8HV66007 8HV80215 8HV80166

01

KIT OR PART 8HC90035-2 8HM24024-2 8HM24024-3 8HV00021-1 8HV80167-3 8PH50066-01 8PH50066-02 8QD71508-1 8QD71616-01 8QD72612-01 8HC20020-1 8HV61023-1 8HV61008-3 8HV66007-1 8HV80215-03 8HV80118-3

DESCRIPTION KIT,SEAL, FOR 9"B X 35"S CYL. SEAL KIT,REAR,F/8HM24024 HYD KIT, SHAFT SEAL FOR 8HM24024 VALVE,CARTRIDGE,SWITCHING SEAL KIT FOR 8HV80167 KIT,SEAL,PUMP,MAIN BODY KIT,SEAL,PUMP,LS CONTROLLER KIT,SEAL,FOR PARKER FF-502-8FP SEAL KIT, COUPLER SEAL KIT, COUPLER KIT,PACKING,PRINCE CYL CARTRIDGE,RELIEF,150-6000PSI KIT,SEAL,BUNA-N,T-10A CAVITY KIT,SEAL,BUNA-N SEAL KIT,VALVE,DIR,MANUAL,3-SP KIT,SEAL,ORINGS/BACKUP WASHERS

Page 10

LOCATION BASE BASE BASE BASE BASE ENGINE ENGINE HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC HYDRAULIC SCHEMATIC PUSHBAR RACK RACK RACK RACK SUBFRAME ASSEMBLY

ID0754769

Filters Bill of Material: 60BM8007 Rack Assembly (Bill of Materials: 60BM8452) COMPONENT 8NG28047 8NG28047

ELEMENT 8NG10032-08 8NG10032-09

DESCRIPTION FILTER,AIR ELEMENT PRIMARY FILTER,AIR ELEMENT SECONDARY

Subframe Assembly (Bill Of Materials: 60BM8306) COMPONENT 8AF20003 8FL20031 8FL51009

01

ELEMENT 8AF20003-01 8FL20031-1 8FL51009-01

DESCRIPTION ELEMENT,DRYER,SG-23 CARTRIDGE ELEMENT,FILTER,6 MICRON ABS ELEMENT,FILTER,6 MICR,Z-GLASS

Page 11

ID0754803

Notes:

Page 12

Decals Table of Contents Decals - View 1.............................................14 Decals - View 2.............................................16 Decals - View 3.............................................18 Decals - View 1.............................................20

Decals - View 2.............................................22 Decals - View 3.............................................24 Decals - View 4.............................................26

Page 13

Decals - View 1

ENDS WITH S/N: 167 BILL OF MATERIAL: 60BM7406

90

78 32

36

50

30 2 6

20

60

4 8

46

40

20

10 20 2

28

28

24 34

34 66

01

Page 14

ID0753701

Decals - View 1

ENDS WITH S/N: 167 BILL OF MATERIAL: 60BM7406

REF NO. 2 4 6 8 10 20 24 28 30 32 34 36 40 46 50 60 66 78 90

PART NUMBER 8NP41828 8NP41829 8NP41802 8NP41803 8NP41804 8NP41809 8NP41812 8NP41814 8NP41815 8NP41816 8NP41817 8NP41818 8NP41820-01 8NP80004 8NP41241 8NP41209 8NP41833 8NP80006 8NP71120

QTY 8 1 6 1 1 20 1 2 6 1 2 1 1 1 2 1 1 1 2

DESCRIPTION DECAL,HAND FOOT HAZARD,GENERIC DECAL,ROLLOVER WARNING DECAL:WARNING FALL HAZARD DECAL:WARNING ELECTROCUTION/ DECAL:SOUND LEVEL NOT TO DECAL:WARNING,LIFTING READ DECAL:WARNING MACHINE RUN OVER DECAL:WARNING LOCK DOGS DECAL:CAUTION HAND/FOOT CRUSH DECAL:DANGER ROTATING SPOIL DECAL:WARNING FLUID INJECTION DECAL: CAUTION FLYING OBJECTS DECAL: DANGER BILLBOARD NAMEPLATE,SERIAL NUMBER/YR. STICKER: AMERICAN AUGERS LOGO STICKER: DIESEL EXHAUST WARN'G DECAL;SLOPE WARNING RUN OVER DECAL,CERTIFICATION MARK DECAL:WARNING AVOID DEATH

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 15

ID0753701

Decals - View 2

ENDS WITH S/N: 167 BILL OF MATERIAL: 60BM7406

70 56 44 12

22 50

58 26

16

42

18

76

77

75

68 38 2

01

Page 16

ID0753830

Decals - View 2

ENDS WITH S/N: 167 BILL OF MATERIAL: 60BM7406

REF NO. 2 12 16 18 22 26 38 42 44 50 56 58 68 70 75 76 77

PART NUMBER 8NP41828 8NP41805 8NP41807 8NP41808 8NP41811 8NP41824 8NP41819 8NP41404 8NP41386 8NP41241 48BM9906 8NP41285-2 8NP80242 8ED05002 72BM9913 42BM9903 700-009

QTY 8 1 2 1 1 1 2 1 1 2 1 1 1 1 1 1 1

DESCRIPTION DECAL,HAND FOOT HAZARD,GENERIC DECAL:ROLLOVER WARNING READ MANUAL DECAL: DANGER ROTATING AUGER DECAL:DIESEL DECAL:HYDRAULIC DECAL:THRUST FORCE CE FOR DECAL: WARNING CASING CRUSH DECAL,"MINIMUM FUEL CETANE" DECAL, SHIFT PATTERN,F/72-1.2M STICKER: AMERICAN AUGERS LOGO OVERLAY,BM48-900NG STICKER,4"X2.5","WARNING" DECAL,ULTRA LOW SULFUR DIESEL DECAL,ENGINE SHUTDOWN INSTRUCT OVERLAY,72-1.2NG: THRUST OVERLAY,42-600 & 60-1200 CAUTION WEAR HEARING PROTECTION

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 17

ID0753830

Decals - View 3

ENDS WITH S/N: 167 BILL OF MATERIAL: 60BM7406

78

20 91 14

6

72

30

20

64 48

54

52 62

01

Page 18

ID0753887

Decals - View 3

ENDS WITH S/N: 167 BILL OF MATERIAL: 60BM7406

REF NO. 6 14 20 30 48 52 54 62 64 72 78 91

PART NUMBER 8NP41802 8NP41806 8NP41809 8NP41815 8NP41240 8NP41382 8NP41397 8NP41141 8NP41407 8NP41955 8NP80006 8NP47297

QTY 6 1 20 6 2 2 2 2 2 1 1 1

DESCRIPTION DECAL:WARNING FALL HAZARD DECAL:WARNING HOT SURFACE DECAL:WARNING,LIFTING READ DECAL:CAUTION HAND/FOOT CRUSH STICKER: AA LOGO,(SEE DRAWING)

REMARKS

DECAL"60-1200 NG"1.50"HIGH WHT DECAL,"QUIK TRAN" SIGN:"QUIK/SPLIT tm" DECAL:WARNING DO NOT OPERATE W/QUIK TRAN DECAL,WHEN ENGINE ECM IS DECAL,CERTIFICATION MARK DECAL;BATTERY LOCKOUT SWITCH

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 19

ID0753887

Decals - View 1

BEGINS WITH S/N: 169 BILL OF MATERIAL: 60BM7406

78 60 20

32

8

46 36

20

66 14 20

20

6 4 2

2

54

64 50 10 52

28

62

01

2

Page 20

ID0754611

Decals - View 1

BEGINS WITH S/N: 169 BILL OF MATERIAL: 60BM7406

REF NO. 2 4 6 8 10 14 20 28 32 36 46 50 52 54 60 62 64 66 78

PART NUMBER 270-8383 270-8393 270-8387 270-6911 8NP41804 700-097 274-442 270-8388 270-8386 270-7496 8NP80004 8NP41241 8NP41382 8NP41397 8NP41209 8NP41141 270-8499 270-8385 8NP80006

QTY 14 1 6 1 1 1 20 2 1 1 1 2 2 2 1 2 2 1 1

DESCRIPTION WARNING HANDS & FEET SAFE DISTANCE DANGER MACHINE ROLLOVER WARNING TRIP HAZARD WARNING ONE CALL NOTIFICATION ISO DECAL:SOUND LEVEL NOT TO CAUTION HOT PARTS LIFT LOCATION WARNING CRUSH HAZARD DANGER ROTATING SHAFT - LOCK MACHINE WARNING THROWN OBJECTS ISO NAMEPLATE,SERIAL NUMBER/YR. STICKER: AMERICAN AUGERS LOGO DECAL"60-1200 NG"1.50"HIGH WHT DECAL,"QUIK TRAN" STICKER: DIESEL EXHAUST WARN'G SIGN:"QUIK/SPLIT tm" RUNOVER HAZARD WARNING - LOCK MOTOR DANGER MACHINE RUNOVER - SLOPE DECAL,CERTIFICATION MARK

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 21

ID0754611

Decals - View 2

BEGINS WITH S/N: 169 BILL OF MATERIAL: 60BM7406

58 70

26 75

56 40

76

34 77

42

79 12

68

18

22

01

Page 22

ID0754614

Decals - View 2

BEGINS WITH S/N: 169 BILL OF MATERIAL: 60BM7406

REF NO. 12 18 22 26 34 40 42 56 58 68 70 75 76 77 79

PART NUMBER 270-8390 8NP41808 8NP41811 8NP41824 270-8384 700-143 8NP41404 48BM9906 270-8500 8NP80242 8ED05002 72BM9913 42BM9903 700-009 270-8518

QTY 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION REMARKS DANGER MACHINE ROLLOVER DECAL:DIESEL DECAL:HYDRAULIC DECAL:THRUST FORCE CE FOR WARNING PRESSURIZED FLUID - INJECTION WARNING READ OPERATOR MANUAL DECAL,"MINIMUM FUEL CETANE" OVERLAY,BM48-900NG MACHINE MOVEMENT HAZARD - NEUTRAL GEAR DECAL,ULTRA LOW SULFUR DIESEL DECAL,ENGINE SHUTDOWN INSTRUCT OVERLAY,72-1.2NG: THRUST OVERLAY,42-600 & 60-1200 CAUTION WEAR HEARING PROTECTION DANGER MACHINE RUNOVER HAZARD-SLOPE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 23

ID0754614

Decals - View 3

BEGINS WITH S/N: 169 BILL OF MATERIAL: 60BM7406

48

16 38

54

2 64 16 2 38

01

2

Page 24

ID0754618

Decals - View 3

BEGINS WITH S/N: 169 BILL OF MATERIAL: 60BM7406

REF NO. 2 16 38 48

PART NUMBER 270-8383 701-197 270-8389 8NP41240

QTY 14 2 2 2

54 64

8NP41397 270-8499

2 2

DESCRIPTION WARNING HANDS & FEET SAFE DISTANCE DANGER TURNING SHAFT WARNING CRUSH HAZARD - SIDE FORCE STICKER: AA LOGO,(SEE DRAWING)

REMARKS

DECAL,"QUIK TRAN" RUNOVER HAZARD WARNING - LOCK MOTOR

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 25

ID0754618

Decals - View 4

BEGINS WITH S/N: 169 BILL OF MATERIAL: 60BM7406

72

20 12

44

79

48

24

34

2

6 52 62

20

2

50

2 28

01

Page 26

ID0754635

Decals - View 4

BEGINS WITH S/N: 169 BILL OF MATERIAL: 60BM7406

REF NO. 2 6 12 20 24 28 34 44 48 50 52 62 72 79

PART NUMBER 270-8383 270-8387 270-8390 274-442 270-8391 270-8388 270-8384 8NP41386 8NP41240 8NP41241 8NP41382 8NP41141 8NP41955 270-8518

QTY 14 6 1 20 1 2 2 1 2 2 2 2 1 1

DESCRIPTION WARNING HANDS & FEET SAFE DISTANCE WARNING TRIP HAZARD DANGER MACHINE ROLLOVER LIFT LOCATION DANGER MACHINE RUNOVER WARNING CRUSH HAZARD WARNING PRESSURIZED FLUID - INJECTION DECAL, SHIFT PATTERN,F/72-1.2M STICKER: AA LOGO,(SEE DRAWING)

REMARKS

STICKER: AMERICAN AUGERS LOGO DECAL"60-1200 NG"1.50"HIGH WHT SIGN:"QUIK/SPLIT tm" DECAL,WHEN ENGINE ECM IS DANGER MACHINE RUNOVER HAZARD-SLOPE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 27

ID0754635

Notes:

Page 28

Engine Table of Contents Engine - View 1.............................................30 Engine - View 2.............................................32

Engine - View 3.............................................34

Page 29

Engine - View 1 BILL OF MATERIAL: 60BM8811

53 55 42

5

26

7 30

8 6

34

33

17

41

47 10

54 57 43

56 9

22

25

18

45

38

58

01

Page 30

ID0752228

Engine - View 1 BILL OF MATERIAL: 60BM8811

REF NO. 5 6 7 8 9 10 17 18 22 25 26 30 33 34 38 41 42 43 45 47 53 54 55 56 57 58

PART NUMBER 322026-13 333020 334037 382009 48100122 11AU0806 60BM8815 60BM8817 80HA1281 8CP40050 8FW21106 8GB80069 8HH51565 8HH52719 8HH65590 8HN51112 8HN52118 8HN65120 8NG20026 8HH51415 48100121 60BM8826 8HH51306 8HN51108 8LW51108 8NG28050

QTY 1 1 1 1 1 1 1 1 1 1 24 1 24 12 20 24 12 20 1 4 1 1 12 4 4 1

DESCRIPTION COMPANION FLANGE 1480/1550 SER TAPER LOCK BUSHING 117297 TAPER LOCK FLANGE P/N 011154 ELEMENT TYPE PX140 COUPLER MTG.FLANGE MACH PX140F PIN, CLEVIS, 1 X 9" USED WITH AUGER PLATE,GEARBOX ADAPTER-48/54 DRIVE,FRONT,5"HEX,60-1.2 BNA ADAPTER,HEX DRIVE,AUGER,5"FX5"M 1.03125D PIN,H'PIN COTTER,.17W .63-1.0 ZN PLTD WASHER,FLAT,.375N ZN PLTD GEARBOX,BNA,48-900 & 60-1.2 NG SCREW,CAP,HX.HD..75-10X 3.5" ZN PLTD SCREW,CAP,HX.HD.1.125-12X 5" SCREW,CAP,HX HD M20X2.5X240MM NUT,HEX, .75-10 UNC ZN PLTD NUT,HEX,1 1/8-12 UNF NUT,HEX,M20X2.5P ENGINE, VOLVO, 173HP SCREW,CAP,HX.HD. .5-13 X 3.5 ZN PLTD PLATE-YOKE MTG,COUPLER 1"PLATE SPACER,COMPANION FLANGE SCREW,CAP,HX.HD. .375-16X 1.25" NUT,HEX, .5-13 UNC ZN PLTD WASHER,LOCK,SPLIT .5" TUBE,AIR INTAKE VOLVO D5 60ABM

REMARKS

BEGINS WITH S/N 169

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 31

ID0752228

Engine - View 2 BILL OF MATERIAL: 60BM8811

21

29

28

11

40

48

19 28 12

32

39

29

44

46

100

01

Page 32

ID0752231

Engine - View 2 BILL OF MATERIAL: 60BM8811

REF NO. 11 12 19 21 28 29 32 39 40 44 46 48 100

PART NUMBER 48BM8828 48BM8830 60BM8820 60BM8822 8FW21110 8FW22112 8HH51562 8HH65652 8HH65650 8LN51112 8PH50066 8SH95511 8NG20024-06

QTY 4 2 1 2 12 16 8 4 8 8 1 4 1

DESCRIPTION SHIMS,ENGINE MOUNTS,VOLVO T4F SPACER,ENGINE MOUNT T4F MOUNT,ENGINE,FRONT LH MOUNT,ENGINE,REAR WASHER, FLAT,.625N,ZN PLT WASHER,FLAT,3/4W,ZN.PLTD SCREW,CAP,HX HD,.75-10X 2.75" ZN PLTD SCREW,CAP,HX HD,M16X2.0X60MM SCREW,CAP,HX HD,M16X2.0X50MM NUT,HEX LOCK .75-10 UNC2B PUMP,HYD,PISTON,LOAD SNSE,HAWE SCREW,CAP,SOC HD,M16X2.0X60MM PIPE,UREA INJECTION,VOLVO T4

REMARKS AS REQUIRED

SEE NOT SHOWN

NOT SHOWN: 20

60BM8821 8PH50066-01 8PH50066-02

1 -

MOUNT,ENGINE,FRONT RH KIT,SEAL,PUMP,MAIN BODY KIT,SEAL,PUMP,LS CONTROLLER

FOR REF. NO. 46 FOR REF. NO. 46

FOOTNOTES: NOTE:

01

Page 33

ID0752231

Engine - View 3 BILL OF MATERIAL: 60BM8811

2

15 13

24

23

1

49

31

14

37 50

27

35

52

36

26

4 51 16

01

Page 34

ID0752283

Engine - View 3 BILL OF MATERIAL: 60BM8811

REF NO. 1 2 4 13 14 15 16 23 24 26 27 31 35 36 37 49 50 51 52

PART NUMBER 8NG70020 322030-1 323014 60BM8827 60BM8828 60BM8873 48BM8878 8AC40001 8CP22438 8FW21106 8FW21107 8SH81310 8HH65357 8HH65359 8HH65407 8AC40001-2 36BM5216 8CF40016 8FW22106

QTY 1 1 1 1 1 1 1 1 1 24 4 8 2 12 4 1 1 1 2

DESCRIPTION TRANSMISSION MODEL FS6406A SHIFTER LEVER FOR EATON 5205 CLUTCH DISK/PRES.PLATE/T.O.BRG GUARD,DODGE COUPLER,F/FS6406A MOUNT,CLUTCH CYL,F/FS6406A ARM,CLUTCH LEVER,SCR,60-1.2T4F FLYWHEEL,MACHINING,14"CLUTCH CYL,AIR,3"BORE,SS ROD,LOW TEMP PIN,CLEVIS,HEADLESS,GROOVED,SS WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.4375N,ZN.PLTD SCREW,CAP,SOC.HD .375-16X 2.25 SCREW,CAP, HX HD M10X1.5X25MM SCREW,CAP, HX HD M10X1.5X35MM SCREW,CAP,HX HD,M12X1.75X25MM CLEVIS, CYLINDER AIR 5/8-18 SPACER,CLUTCH THROWOUT HANDLE BEARING, ROLLER SINGLE SKF T4F WASHER,FLAT,.375W,ZN PLTD,SAE J488

REMARKS

NOT SHOWN: 3

322030-5

1

BLANKET, TRANSMISSION, KEVLAR

FOOTNOTES: NOTE:

01

Page 35

ID0752283

Notes:

Page 36

Tanks Section Table of Contents Fuel Tank Assembly ....................................38

Hydraulic Tank Assembly...........................40

Page 37

Fuel Tank Assembly BILL OF MATERIAL: 60BM8357

5

7

2

1

4 3

01

6

Page 38

ID0752301

Fuel Tank Assembly BILL OF MATERIAL: 60BM8357

REF NO. 1 2 3 4 5 6 7

PART NUMBER 60BM8358 292004 8HV28006 8OA61006 8PG00014 8SP10012 DD15LHAEC06

QTY 1 1 1 1 1 1 2

DESCRIPTION TANK,FUEL,WELDMENT,60-1.2 T4F CAP,FILLER/BREATHER VALVE,BALL,BRASS,-06 SAE ORING 6-6-F5OHAO,STR THREAD UNION GAUGE,FLUID LEVEL TOP FLNG T4F 6408-12,PLUG,O RING,HEX HEAD -12SAEM COVER-CLEAN OUT,6"DIA.,W/ SEAL

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 39

ID0752301

Hydraulic Tank Assembly BILL OF MATERIAL: 60BM8345

6 2

1

4

5

3

01

Page 40

ID0752265

Hydraulic Tank Assembly BILL OF MATERIAL: 60BM8345

REF NO. 1 2 3 4 5 6

PART NUMBER 60BM8346 292004 8FL10013 8PG00005 8SP10012 DD15LHAEC06

QTY 1 1 1 1 1 2

DESCRIPTION TANK,HYD,WELDMENT,60-1.2 T4F CAP,FILLER/BREATHER STRAINER,SUCTION,100 MESH,-48X -32SAE GAUGE,FLUID LEVEL,5" W/THERMOM 6408-12,PLUG,O RING,HEX HEAD -12SAEM COVER-CLEAN OUT,6"DIA.,W/ SEAL

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 41

ID0752265

Notes:

Page 42

Mainframe Section Table of Contents Base - View 1 ................................................44 Base - View 2 ................................................46 Base - View 3 ................................................48 Base Weldment ............................................50 Manual Box Assembly ................................52 Pushbar Assembly.......................................54 Spoil Paddle Assembly...............................56 Track Assembly ............................................58

Rack - View 1 ................................................60 Rack - Details A & B ....................................62 Rack - Detail C..............................................64 Sling ................................................................66 Subframe - View 1 .......................................68 Subframe - View 2 .......................................70 Master Pusher ..............................................72 Saddle Assembly .........................................74

Page 43

Base - View 1

BILL OF MATERIAL: 60BM8212

26

21

41 31

29

45 33 43 34

44 43 6 45

46

15

20 7

36

2

16 32 8 19 27

27

42

18

01

Page 44

ID0752289

Base - View 1

BILL OF MATERIAL: 60BM8212

REF NO. 2 6 7 8 15 16 18 19 20 21 26 27 29 31 32 33 34 36 41 42 43 44 45 46

PART NUMBER 36500004 42BM8220 48BM2511 48BM8094 60BM8205 60BM8206 60BM8209 60BM8213 60BM8230 8AA00010 8FW21104 8FW21105 8FW22104 8HH51203 8HH51256 8HH51306 8HH51312 8HH51671 8LN51104 8LN51105 8LN51106 8PP92001 8FW22106 8FW22206

QTY 6 2 1 1 2 2 2 1 1 1 4 8 4 4 4 10 4 6 4 4 6 2 8 4

DESCRIPTION WASHER-BARREL BOLT HANDRAIL,42-600 WRENCH - MASTER PUSHER COVER, QUIK TRAN NUT, BARREL BOLT, BASE-MP, TOP NUT, BARREL BOLT, BASE-MP, COVER,CAMFOLLOWER,BASE,60-1.2 BASE,WELDMENT,VOLVO,60-1.2,T4F MOUNT,OWNERS MANUAL,60"BM MANUAL BOX, ASSEMBLY WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,1/4W,ZN PLTD SCREW,CAP,HX.HD,.25-20X .75" SCREW,CAP,HX.HD.5/16-18X 1-1/4 SCREW,CAP,HX.HD. .375-16X 1.25" SCREW,CAP,HX.HD.3/8-16X 2-3/4" SCREW,CAP,HX.HD.1-8X 6" NUT,HEX LOCK .25-20 UNC2B NUT,HEX LOCK .3125-18 UNC2B NUT,HEX LOCK .375-16 UNC2B CAP,PLASTIC,1-1/2"SQ TU,.134 WASHER,FLAT,.375W,ZN PLTD,SAE J488 WASHER,FLAT,3/8W,ZN PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 45

ID0752289

Base - View 2

BILL OF MATERIAL: 60BM8212

14

12 23 3 33

1 28 4

36 22 39

5

2

17

30

01

Page 46

ID0752307

Base - View 2

BILL OF MATERIAL: 60BM8212

REF NO. 1 2 3 4 5 12 14 17 22 23 28 30 33 36 39

PART NUMBER 270084 36500004 36500208 48900183 60120060 48BM8655 48BM8657 60BM8207 8CP10411 8CP10808 8FW21106 8HC90035B 8HH51306 8HH51671 8HV00021

QTY 2 6 4 2 1 1 1 2 4 8 8 4 10 6 1

DESCRIPTION VALVE,P O CHECK,-16 SAE WASHER-BARREL BOLT PIN, CYLINDER MOUNT BLOCK - PORT BLOCK - PORT, BASE MOUNT,GEAR,MOTOR,RIGHT HITCH,GEAR DRIVE,RIGHT NUT, BARREL BOLT, BASE-RACK PIN,COTTER .125 DIA X 3" LG PIN,COTTER,1/4"DIA X 2-1/2"LG WASHER,FLAT,.375N ZN PLTD CYL,HYD.9"B X 35"S SAE PORTS, SCREW,CAP,HX.HD. .375-16X 1.25" SCREW,CAP,HX.HD.1-8X 6" VALVE,SWITCHING,PILOT TO OPEN

REMARKS

SEE NOT SHOWN

SEE NOT SHOWN

NOT SHOWN: 8HC90035-2 8HV00021-1

-

KIT,SEAL, FOR 9"B X 35"S CYL. VALVE,CARTRIDGE,SWITCHING

FOR REF. NO. 30 FOR REF. NO. 39

FOOTNOTES: NOTE:

01

Page 47

ID0752307

Base - View 3

BILL OF MATERIAL: 60BM8212

24

35

10

25

11 38

40 37

100

9

13

101

01

Page 48

ID0752342

Base - View 3

BILL OF MATERIAL: 60BM8212

REF NO. 9 10 11 13 24 25 35 37 38 40 100 101

PART NUMBER 48BM8652 48BM8653 48BM8654 48BM8656 8CP90001 8CP90006 8HH51411 8HH81513 8HM24024 8HV80268 8HM24024-1 8CP10407

QTY 2 4 1 1 4 4 8 4 2 1 -

DESCRIPTION PINION,QUIK TRAN PIN LOCK,GEAR DRIVE HITCH,GEAR DRIVE,LEFT MOUNT,GEAR,MOTOR,LEFT PIN, DETENT RING .375 X 3.125" LANYARD, 1/16 X 13-1/8 TYPE 2 SCREW,CAP,HX.HD. .5-13 X 2.5 ZN PLTD SCREW,CAP,HX.HD..625-11X 3" ZN PLTD MOTOR,HYD,LSHT,60.0 CIR,TPR W/KEY VALVE,SPOOL,2WAY,NO,SOL OPER SHAFT NUT F/CHARLYNN HYD MOTOR PIN,COTTER .125 DIA X 2" LG

REMARKS

SEAL KIT,REAR,F/8HM24024 HYD KIT, SHAFT SEAL FOR 8HM24024 KEY F/HYD MOTOR 8HM24024 SEAL KIT FOR 8HV80167

FOR REF. NO. 38 FOR REF. NO. 38 FOR REF. NO. 38 FOR REF. NO. 40

SEE NOT SHOWN SEE NOT SHOWN REFERENCE REFERENCE

NOT SHOWN: 8HM24024-2 8HM24024-3 8HM24024-4 8HV80167-3

-

FOOTNOTES: NOTE:

01

Page 49

ID0752342

Base Weldment

BILL OF MATERIAL: 60BM8213

44

42

01

Page 50

ID0752251

Base Weldment

BILL OF MATERIAL: 60BM8213

REF NO. 42 44

PART NUMBER 8CF30062 8HN55132

QTY 6 6

DESCRIPTION BEARING,CAM ROLLER,4" DIA, HD NUT,HEX JAM, 2-12 UNF ZN PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 51

ID0752251

Manual Box Assembly BILL OF MATERIAL: 8AA00010

2

1

5

4

3

6

02

Page 52

ID0751559

Manual Box Assembly BILL OF MATERIAL: 8AA00010

REF NO. 1 2 3 4 5 6

PART NUMBER 8AA00006 8AA00007 8AA01200 8BR14406 8NP41279 8NP80004

QTY 1 1 1 2 1 1

DESCRIPTION MANUAL-PAK,PLASTIC HOLDER LG BINDER,3-RING,ALUMINUM,1"RING RETRACTABLE,TETHER,CBL.S.S.48" RIVET, BLIND, ALUMINUM DECAL,OPERATION & SAFETY INS. NAMEPLATE,CE:SERIAL NUMBER/YR.

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 53

ID0751559

Pushbar Assembly BILL OF MATERIAL: 60BM8550

26

9

1

27 28

31

24

30

29

23 6 14 21

11 8

13

22

11

20

7

15

16 17

17

25 10

4

16 2 12

01

3

Page 54

ID0752346

Pushbar Assembly BILL OF MATERIAL: 60BM8550

REF NO. 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 28 29 30 31

PART NUMBER 8CF30048 60BM8552 8HC20020 60BM8555 8PP00100 60BM8557 60BM8556 8LN52120 8LN51108 8LN51112 8HN56112 60BM8558 60BM8551 8HH51306 8HH51410 8HH51565 8FW21106 60100191 60100192 60BM8560 8HH51203 60BM8508 60BM8510 8FW21108 8HH51408 8FW22104 8FW22108

QTY 2 1 1 2 1 2 1 2 4 4 1 1 1 4 2 4 4 1 1 1 2 2 2 2 2 2 2

DESCRIPTION BEARING,CAM FOLLOWER REG.3"DIA BRACKET,CYLINDER,ROD END CYL,HYD,2"DIA X 2"STROKE DOG,PUSHBAR,60-1200,G2 FITTING,LUBE, .125NPT X .6875 LG LINKAGE ASSEMBLY,60-1200G2 LINKAGE PIN WELDMENT,60-1200G2 NUT,HEX LOCK 1.25-12 UNF2B NUT,HEX LOCK .5-13 UNC2B NUT,HEX LOCK .75-10 UNC2B NUT,HEX,JAM .75-16 UNF ZN PLTD PUSHBAR LINKAGE,ASSEMBLY PUSHBAR,WELDMENT,60-1.2,G2 SCREW,CAP,HX.HD. .375-16X 1.25" SCREW,CAP,HX.HD..5-13 X 2.25 ZN PLTD SCREW,CAP,HX.HD..75-10X 3.5" ZN PLTD WASHER,FLAT,.375N ZN PLTD BUSHING-BRONZE,PUSH BAR BR TB. BUSHING-FLGE BRNZE,P.BAR BR TB COVER, PUSHBAR, 60-1200G2 SCREW,CAP,HX.HD,.25-20X .75" SWITCH PROX SPACER,CAMFOLLOWER,PUSHBAR, GUARD,CAMFOLLOWER,PUSHBAR, WASHER,FLAT,.5N,ZN.PLTD SCREW,CAP,HX.HD. .5-13 X 1.75 ZN PLTD WASHER,FLAT,1/4W,ZN PLTD WASHER,FLAT,.5W,ZN PLTD

REMARKS

SEE NOT SHOWN

SEE NOTE

NOT SHOWN: 8HC20020-1

-

KIT,PACKING,PRINCE CYL

FOR REF. NO. 3

FOOTNOTES: NOTE: FOR THE CORRECT PROXIMITY SWITCH, REFER TO THE ELECTRICAL CONTROLS SECTION OF YOUR ABM PARTS MANUAL OR CALL THE FACTORY.

01

Page 55

ID0752346

Spoil Paddle Assembly BILL OF MATERIAL: 60BM8753

10

8

01

Page 56

ID0752531

Spoil Paddle Assembly BILL OF MATERIAL: 60BM8753

REF NO. 8 10

PART NUMBER 8HN52112 8HH52563

QTY 6 6

DESCRIPTION NUT,HEX,3/4-16 UNF SCREW,CAP,HX.HD.3/4-16X 3"

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 57

ID0752531

Track Assembly BILL OF MATERIAL: 60BM8106

1

3 4 2

01

Page 58

ID0752535

Track Assembly BILL OF MATERIAL: 60BM8106

REF NO. 1 2 3 4

PART NUMBER 60BM8104 60BM8107 8HH51665 8HN51116

QTY 2 1 28 28

DESCRIPTION TRACK,STANDARD,60-1.2 NG,BONFG TRACK,MASTER,60-1.2 NG,15 FEET SCREW,CAP,HX.HD.1-8X 3.5" ZN PLTD NUT,HEX 1"-8 UNC2B

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 59

ID0752535

Rack - View 1

BILL OF MATERIAL: 60BM8452

48

51 32

DETAIL C

20

65

12

24 64 69

104 DETAIL A

13

68

23 66 3 36

43

14 106

10

15 1 4

57 30 45

58 DETAIL B

33 46

01

Page 60

ID0752994

Rack - View 1

BILL OF MATERIAL: 60BM8452

REF NO. 1 3 4 10 12 13 14 15 20 23 24 30 32 33 36 43 45 46 48 51 57 58 64 65 66 68 69 104 106

PART NUMBER 32GB6801 48BM8437 48BM8438 60BM8412 60BM8428 60BM8429 60BM8430 60BM8431 60BM8453 8CL11072 8CL15088 8FW21106 8FW22105 8FW22108 8FW22906 8HH51306 8HH51311 8HH51407 8HH51557 8HH95225 8LN51106 8LN51108 8NG28046 8NG28047 8NG28050 8NG28119 8NG80048 8EN10501-A 8EP02749

QTY 2 1 1 1 1 1 1 1 1 1 1 15 16 14 12 12 6 4 16 4 6 10 1 1 1 3 1 1 3

DESCRIPTION MIRROR 8" ROUND,CONVEX,ACRYLIC MOUNT,MIRROR MOUNT,MIRROR GUARD,RADIATOR,VOLVO,60-1.2T4F PANEL,SIDE,OPER,FRONT,60-1.2T4 PANEL,SIDE,OPER,REAR,60-1.2T4F PANEL,SIDE,NON-OP,FRONT,60-1.2 PANEL,SIDE,NON-OP,REAR,60-1.2 RACK,WLMT,SCR,SHORT,60-1.2 T4F CLAMP,HOSE,WORM DRIVE CLAMP,CONSTANT TORQUE,4.750 TO WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,5/16W,ZN PLTD WASHER,FLAT,.5W,ZN PLTD WASHER,FLAT,3/8,X-THICK,ZN PLT SCREW,CAP,HX.HD. .375-16X 1.25" SCREW,CAP,HX.HD..375-16X 2.5" SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX.HD .75-10X 1.5" ZN PLTD SCREW,CAP, HX HD M8X1.25X20MM NUT,HEX LOCK .375-16 UNC2B NUT,HEX LOCK .5-13 UNC2B ELBOW,REDUCING 5" TO 4" FILTER,AIR 48/54ABM T4F VOLVO TUBE,AIR INTAKE VOLVO D5 60ABM CLAMP,GUILLOTINE 3-1/2" TUBING,EXHAUST,STACK3.5ID X 36 ENCLOSURE,ALTECH,2015A13 FLOOD LIGHT,LED,10-48V,1400LUM

REMARKS

ENDS WITH S/N: 167

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 61

ID0752994

Rack - Details A & B BILL OF MATERIAL: 60BM8452

62 27 9

11 107

44 101 18

60 110

71 17

102

31

63

55

37 39 26 31 47

55 111

67 33 34

16 8 103

58

42 68 32

7 56

100

32

53

01

Page 62

ID0752972

Rack - Details A & B BILL OF MATERIAL: 60BM8452

REF NO. 7 8 9 11 16 17 18 26 27 31 32 33 34 37 39 42 44 47 53 55 56 58 60 62 63 67 68 71 100 101 102 103 107 110 111

PART NUMBER 48BM8477 48BM8478 48BM8486 60BM8423 60BM8441 60BM8443 60BM8445 8EP86209 8FW01203 8FW22104 8FW22105 8FW22108 8FW22109 8HH51203 8HH51205 8HH51256 8HH51307 8HH51415 8HV66007 8LN51104 8LN51105 8LN51108 8LW51106 8MS31477 8NG10015-07 8NG28095 8NG28119 8FW22106 8NG20024-02 8NG20026-01 8NG20024-07 8NG20026-05 8EP02900 8NP47297 8EN10115

QTY 1 1 1 1 1 1 1 1 4 10 16 14 12 7 4 2 6 6 1 11 4 10 6 4 1 6 3 6 2 1 1 2 1 1 1

DESCRIPTION BRACKET,EXHAUST,3-1/2"ELBOW MOUNT,SCR,SHORT COVER,SCR,SHORT MOUNT,ELECTRICAL ENCLOSURE ELBOW,EXHAUST,EXIT,3.5OD,SHORT TUBE,EXHAUST,WLMT,3-1/2",SHORT BLANKET,EXHAUST,60"SHORT SCR CLAMP,WIRE;2"TUBE CLAMP WASHER,FLAT, .25" STAINLESS ST FLAT WASHER,FLAT,1/4W,ZN PLTD WASHER,FLAT,5/16W,ZN PLTD WASHER,FLAT,.5W,ZN PLTD WASHER,FLAT,1/2 EXTRA WIDE SCREW,CAP,HX.HD,.25-20X .75" SCREW,CAP,HX.HD, .25-20X 1" SCREW,CAP,HX.HD.5/16-18X 1-1/4 SCREW,CAP,HX HD, .375-16X 1.5" SCREW,CAP,HX.HD. .5-13 X 3.5 ZN PLTD VALVE,C'BALANCE,DUAL,10:1RATIO INT PILOT NUT,HEX LOCK .25-20 UNC2B NUT,HEX LOCK .3125-18 UNC2B NUT,HEX LOCK .5-13 UNC2B WASHER,LOCK,SPLIT .375" SCREW,MACHINE,SLOTTED PAN HEAD CAP, STACK, 3.5" ID MOUNTING PAD,UNIVERSAL,BLUE CLAMP,GUILLOTINE 3-1/2" WASHER,FLAT,.375W,ZN PLTD,SAE J488 CLAMP,SCR,MUFFLER,VOLVO SCR,MUFFLER,RAD IN,AX OUT CLAMP,V-CLAMP VOLVO T4F CLAMP,VEE,EXHAUST,SCR BATTERY CUT OFF SWITCH DECAL,BATTERY LOCKOUT SWITCH ENCLOSURE HOFFMAN,10 X 10 X 6

REMARKS

SEE NOT SHOWN

NOT SHOWN: 8HV66007-1

01

-

KIT,SEAL,BUNA-N

FOR REF. NO. 53

Page 63

ID0752972

Rack - Detail C

BILL OF MATERIAL: 60BM8452

40

115

19

28

61 49

6 37

25

28 35

30

2 109

70

105

37

54

32 59 112 50 21

108 50

52 5

113 22

32 29 56 41

114

01

Page 64

ID0752974

Rack - Detail C

BILL OF MATERIAL: 60BM8452

REF NO. 2 5 6 19 21 22 25 28 29 30 32 35 37 40 41 49 50 52 54 56 59 61 70 105 108 109 112 113 114 115

PART NUMBER 48BM8433 48BM8455 48BM8465 60BM8446 72BM8426 72BM8464 8EH51513 8FW21104 8FW21105 8FW21106 8FW22105 8FW22204 8HH51203 8HH51207 8HH51255 8HH65357 8HH81256 8HV61023 8HV80215 8LN51105 8LW21105 8MS31426 8PG67206 8EO71001 8EO61101 8EO21401 8EO45101 7195–0092 8EA23024 8NG92118

QTY 1 1 1 1 1 4 4 12 8 15 16 4 7 4 8 3 6 1 1 4 4 8 1 1 1 1 1 1 1 1

DESCRIPTION GUARD,CONTROL PANEL,48-900 PANEL,CONTROL,THRUST,48-900 T4F BOX,DCU MOUNT,BOX,DCU PLATE,COVER,DCU BOX LATCH,SIDE PANELS VIBRATION MOUNT,PLATEMOUNT WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,5/16W,ZN PLTD WASHER,FLAT,1/4 X-WIDE,ZN PLT SCREW,CAP,HX.HD,.25-20X .75" SCREW,CAP,HX.HD,1/4-20X 1-1/2" SCREW,CAP,HX.HD..3125-18X 1" SCREW,CAP, HX HD M10X1.5X25MM SCREW,CAP,HX.HD.5/16-18X 1-1/4 VALVE,RELIEF,PANEL MT W/KNOB, -6SAE,6KSI VALVE,DIR,MANUAL,3-SPOOL NUT,HEX LOCK .3125-18 UNC2B WASHER,LOCK,INTERN.TOOTH 5/16 SCREW,MACHINE,SLOTTED PAN HEAD GAGE,PRESSURE,6000PSI 2.5"SPAN SWITCH,TOGGLE,SPST,ON-OFF SWITCH,EMERG. CUTOFF;W/LANYARD SOCKET ASSEMBLY,TYPE T-2 SWITCH,NO/NC PUSH PANEL CONTROL,DCU MODULE,CONTROL,MC024-110 FUEL GAGE

REMARKS

SEE NOT SHOWN SEE NOT SHOWN

NOT SHOWN: 8HV61023-1 8HV61008-3 8HV80215-03

-

CARTRIDGE,RELIEF,150-6000PSI KIT,SEAL,BUNA-N,T-10A CAVITY SEAL KIT,VALVE,DIR,MANUAL,3-SP

FOR REF. NO. 52 FOR REF. NO. 52 FOR REF. NO. 54

FOOTNOTES: NOTE:

01

Page 65

ID0752974

Sling BILL OF MATERIAL: 60BM8425

7 1

10

01

Page 66

ID0753406

Sling BILL OF MATERIAL: 60BM8425

REF NO. 1 7 10

PART NUMBER 8NP80003 270-00012 7300-2125

QTY 1 2 1

DESCRIPTION NAMEPLATE: SLING CERTIFICATION WARNING RAISED LOAD SLING,LIFTING,ABM,60-1.2,WELDMENT

REMARKS

NOT SHOWN: 8 9

460006 460009

2 2

CHAIN HERCALOY-5/8 X 6' CHAIN HERCALOY-5/8 X 9'

FOOTNOTES: NOTE:

01

Page 67

ID0753406

Subframe - View 1 BILL OF MATERIAL: 60BM8306

35 38

40 11

12

7

43 37

45

14 42 39 13 44

32

46

25

23 34 29 9 47 52

15

4

19 48

31 51

49 50

1 32

01

Page 68

ID0753407

Subframe - View 1 BILL OF MATERIAL: 60BM8306

REF NO. 1 4 7 9 11 12 13 14 15 19 23 25 29 31 32 34 35 37 38 39 40 42 43 44 45 46 47 48 49 50 51 52

PART NUMBER 03DD7352 60BM8310 60BM8315 72BM8208 8AF20003 8AV40003 8AV80001 8CL25104 8CP40020 8FW21104 8HH51209 8HH51306 8HV80166 8LN51104 8LN51106 8MS32408 8NG20008 8PB40804 8PN00404 8PN20404 8PX80004 21001558 8AV40004 8FW21105 8HH51264 8HN51105 60BM8317 72BM8858 72BM8877 8FW22106 8HH51311 72BM8313

QTY 4 2 1 1 1 1 1 2 4 6 2 7 1 2 19 2 1 2 3 2 1 1 1 4 2 2 1 2 2 32 4 1

DESCRIPTION PIN, 1/2" DIA X 1" LEG X 2.8" LEG, SUBFRAME, 60-1200G2 BRACKET,AIR FILTRATION,60-1.2 AIR TANK, 1 GAL. 4 PORT FILTER,IN-LINE,DESICCANT DRYER VALVE,AIR 3/2 NORM OPEN .25 SAE VALVE,AIR,DIR,2WAY,2POS,TIMED CLAMP,ASSY,CUSHION,.540 ID PIN,H'PIN COTTER,.09W .38-.63 WASHER,FLAT,.25N ZN,PLTD SCREW,CAP,HX.HD, .25-20X 2" SCREW,CAP,HX.HD. .375-16X 1.25" VALVE,DIR,3WAY 2 POS,24VDC SOL NUT,HEX LOCK .25-20 UNC2B NUT,HEX LOCK .375-16 UNC2B SCREW,MACHINE,SLOTTED PAN HEAD REGULATOR, AIR MINATURE T4F 5406-8-4,BUSHING,PIPE,STEEL, .5 X .25NPT 216P-4-4,BRASS NPT NIPPLE NIPPLE,PIPE,STEEL .25NPT X 4" 2205P-4,BRASS F NPT CROSS -04 NPT F X 04 GOVERNOR VALVE,FLOW CONTROL,AIR,.25 NPT WASHER,FLAT.3125N ZN.PLTD SCREW,CAP,HX.HD.5/16-18X 3-1/4 NUT,HEX, .3125-18 UNC ZN PLTD PLATE,MOUNT,RADIATOR,60-1.2 T4 SHIM KIT,RADIATOR PAD,VIBRATION MOUNT VOLVO RAD WASHER,FLAT,.375,ZN PLTD SCREW,CAP,HX.HD..375-16X 2.5" PAD,RUBBER,AIR TANK,1 GAL

REMARKS

SEE NOT SHOWN

SEE NOT SHOWN

NOT SHOWN: 8AF20003-01 8HV80118-3

01

-

ELEMENT,DRYER,SG-23 CARTRIDGE KIT,SEAL,ORINGS/BACKUP WASHERS

Page 69

FOR REF. NO. 11 FOR REF. NO. 29

ID0753407

Subframe - View 2 BILL OF MATERIAL: 60BM8306

24 5 18 32

20

20

101

3

17

100

2

6

26

27

20 28 32

28

21 33

21

16 33 102

01

Page 70

ID0753384

Subframe - View 2 BILL OF MATERIAL: 60BM8306

REF NO. 2 3 5 6 16 17 18 20 21 24 26 27 28 32 33 100 101 102

PART NUMBER 48BM8459 60BM8307 60BM8312 60BM8313 8EP02000 8FL20031 8FL51009 8FW21106 8FW21108 8HH51303 8HH51307 8HH51308 8HH51407 8LN51106 8LN51108 60BM8356 8N20024-03 8EP01105

QTY 2 1 1 1 2 1 1 14 16 8 4 4 8 19 8 -

DESCRIPTION SPACER,RUBBER,DEF TANK,3/8"THK SUBFRAME,WLMT,VOLVO,60-1.2,T4F BRACKET,HYD FILTERS,T4F MOUNT,DEF TANK,60-1.2 T4F STRAP,BATTERY,2" X 3' X-STRONG FILTER,HYD,600PSI,6 MICRON FILTER ASM,6 MICRON ABS,6KPSI WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.5N,ZN.PLTD SCREW,CAP,HX.HD. .375-16X .75" SCREW,CAP,HX HD, .375-16X 1.5" SCREW,CAP,HX.HD. .375-16X 1.75 SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD NUT,HEX LOCK .375-16 UNC2B NUT,HEX LOCK .5-13 UNC2B TANKS,FUEL & HYD,60-1.2 T4F TANK,DEF,VOLVO T4 BATTERY,12V,690CCA,PASSENGER

REMARKS

REFERENCE REFERENCE REFERENCE

ELEMENT,FILTER,6 MICRON ABS ELEMENT,FILTER,6 MICR,Z-GLASS

FOR REF. NO. 17 FOR REF. NO. 18

SEE NOT SHOWN SEE NOT SHOWN

NOT SHOWN: 8FL20031-1 8FL51009-01

-

FOOTNOTES: NOTE:

01

Page 71

ID0753384

Master Pusher

BILL OF MATERIAL: 60BM8701

42 41 39 38

44 23 40

28

32 23 24

43

31 37 30 35

01

Page 72

ID0753487

Master Pusher

BILL OF MATERIAL: 60BM8701

REF NO. 23 24 28 30 31 32 35 37 38 39 40 41 42 43 44

PART NUMBER 36500004 60120148 8HH81666 8CF30048 8PP00106 8HH81671 8FW21120 8HN52120 8CP90001 8CP90002 8MS32409 8FW21104 8LN81103 7PL10053 48900407

QTY 6 2 2 2 2 4 2 2 1 1 1 1 1 2

DESCRIPTION WASHER-BARREL BOLT NUT,BARREL BOLT F/MASTER PUSH SCREW,CAP,HX HD,1"-8X 4-3/4" BEARING,CAM FOLLOWER REG.3"DIA FITTING,LUBE, .25 DRIVE TYPE SCREW,CAP,HX.HD.1-8X 6" ZN PLTD WASHER,FLAT,1 1/4N,ZN.PLTD NUT,HEX, 1.25-12 UNF ZN PLTD PIN, DETENT RING .375 X 3.125" LANYARD, .125" X 6" PVC COVER SCREW,MACHINE,SLOTTED PAN HEAD WASHER,FLAT,.25N ZN,PLTD NUT,NYLOK,10-32,ZN PLTD PLATE,STEEL,3/4 X 96 WIDE NUT-BARREL BOLT 2 DIA X 3 1/4

REMARKS

SEE NOTES

NOT SHOWN:

NOTE: ITEM 43 IS A MACHINED PART AS DESCRIBED BELOW. FOR REPLACEMENT PARTS CALL THE FACTORY. 43

01

60BM8701-43

2

TORQUE PLATE

Page 73

ID0753487

Saddle Assembly BILL OF MATERIAL: 60BM8790

4

1

3

2

01

Page 74

ID0753489

Saddle Assembly BILL OF MATERIAL: 60BM8790

REF NO. 1 2 3

PART NUMBER 60BM8791 42BM8798 42BM8799

QTY 1 2 2

4

8CP91606

2

DESCRIPTION SADDLE,MASTER,60-1.2,WELDMENT WELDMENT,LOCK,MASTER SADDLE CLAMP,BAR,LOCKING PIN,QUICK REL,1 X 2"(375 LG) NZ PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 75

ID0753489

Notes:

Page 76

Hydraulic Section Table of Contents Hydraulic Schematic ...................................78

Pneumatic Schematic .................................80

Page 77

Hydraulic Schematic BILL OF MATERIAL: 60BM6005

01

Page 78

ID0753587

Hydraulic Schematic BILL OF MATERIAL: 60BM6005

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

PART NUMBER 8FL10013 8PH50066 8FL51009 8FL51009-01 8HV61023 8HV80215 8FL20020 8FL20020-1 8HV66007 8HV80268 8QD71612 8QD08612 8QD72612 8QD09612 8HM24024 8QD81606 8QD08606 8QD82606 8QD09606 8HC20020 8QD91216 8QD92216 8QD09916 60120060 48900183 270084 8QD91604 8QD08604 8QD92604 8QD09604 8HV80166 8HC90035B 8QD71616 8QD08616 8QD72616 8QD09616 8HV00021 8QD61502 8PG67205 8QD11508

QTY 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 1 2 2 4 1 2 2 2 2 2 2 1 4 1 1 1 1 1 1 1 2

DESCRIPTION STRAINER,SUCTION,100 MESH,-48X -32SAE PUMP,HYD,PISTON,LOAD SNSE,HAWE FILTER ASM,6 MICRON ABS,6KPSI ELEMENT,FILTER,6 MICR,Z-GLASS VALVE,RELIEF,PANEL MT W/KNOB, -6SAE,6KSI VALVE,DIR,MANUAL,3-SPOOL OBS,FILTER,HYD,RETURN,6 MICRON ELEMENT,FILTER,6 MICRON ABS VALVE,C'BALANCE,DUAL,10:1RATIO INT PILOT VALVE,SPOOL,2WAY,NO,SOL OPER S-101-6-12,HYD,QD,NIPPLE,3KSI-12SAE PUSH S19-6MR,WAS S19-6,DUST CAP,RUB S-105-6-12,HYD,QD,COUPLER,3KSI-12SAE PSH S14-6 DUST PLUG,STEEL MOTOR,HYD,LSHT,60.0 CIR,TPR W/KEY S-101-3-8,HYD,QD,NIPPLE,4KSI -08 SAE PSH S19-3 DUST CAP,STEEL S-105-3-8,HYD,QD,COUPLER,4KSI-08 SAE PSH S14-3MR DUST PLUG,RUBBER CYL,HYD,2"DIA X 2"STROKE 713N16-16EF,HYD,QD,NIPPLE,-16 SAE FF PSH 713C16-16EF,HYD,QD,COUPLER,-16 SAE FF 71-3PCC-16 PLUG,DUST,PLASTIC BLOCK - PORT, BASE BLOCK - PORT VALVE,P O CHECK,-16 SAE S-101-2-6,HYD,QD,NIPPLE,5KSI -06 SAE PSH S19-2 DUST CAP,Steel S-105-2-6,HYD,QD,COUPLER,5KSI-06 SAE PSH S14-2 DUST PLUG,STEEL VALVE,DIR,3WAY 2 POS,24VDC SOL CYL,HYD.9"B X 35"S SAE PORTS, S-101-8-16,HYD,QD,NIPPLE,3KSI-16SAE PUSH S19-8 DUST CAP,STEEL S-105-8-16,HYD,QD,COUPLER,3KSI-16SAE PSH S14-8 DUST PLUG,STEEL VALVE,SWITCHING,PILOT TO OPEN NIPPLE,QD,DIAGNOSTIC, .375 TUBE GAGE,PRESSURE,6000PSI 2.5"SPAN NIPPLE,QD,DIAGNOSTIC,-08 ORFS

REMARKS

SEE NOT SHOWN

SEE NOT SHOWN SEE NOT SHOWN

SEE NOT SHOWN SEE NOT SHOWN

SEE NOT SHOWN

NOT SHOWN: 8QD72612-01 8QD91216-01 8QD92216-01 8QD71616-01 8QD72616-01 8QD71508-1

-

SEAL KIT, COUPLER REPAIR KIT, COUPLER REPAIR KIT, COUPLER SEAL KIT, COUPLER REPAIR KIT, COUPLER KIT,SEAL,FOR PARKER FF-502-8FP

FOR REF. NO. 13 FOR REF. NO. 21 FOR REF. NO. 22 FOR REF. NO. 33 FOR REF. NO. 35 FOR REF. NO. 40

FOOTNOTES: NOTE:

01

Page 79

ID0753587

Pneumatic Schematic

AIR COMPRESSOR COMES WITH ENGINE

BILL OF MATERIAL: 60BM6006

01

Page 80

ID0753564

Pneumatic Schematic BILL OF MATERIAL: 60BM6006

REF NO. 3 4 5 6 7 8 9 10

PART NUMBER 8AF20003 8NG20008 8AV80001 72BM8208 8AV40003 8AV40004 8AC40001 21001558

QTY 1 1 1 1 1 1 1 1

DESCRIPTION FILTER,IN-LINE,DESICCANT DRYER REGULATOR, AIR MINATURE T4F VALVE,AIR,DIR,2WAY,2POS,TIMED AIR TANK, 1 GAL. 4 PORT VALVE,AIR 3/2 NORM OPEN .25 SAE VALVE,FLOW CONTROL,AIR,.25 NPT CYL,AIR,3"BORE,SS ROD,LOW TEMP GOVERNOR

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 81

ID0753564

Notes:

Page 82

Electrical Section Table of Contents Electrical Assembly .....................................84 Electrical Section .........................................86

Electrical Section .........................................90

Page 83

Electrical Assembly BILL OF MATERIAL: 48BM9607

ELECTRICAL ASSEMBLY BILL OF MATERIAL: 48BM9607

02

Page 84

ID0751477

Electrical Assembly BILL OF MATERIAL: 48BM9607

REF NO.

PART NUMBER 48BM9507 48BM9717

QTY 1 1

DESCRIPTION ELEC. SCHEM; 48-900/60-1200 ELEC.CONTROLS; 48-900/60-1200

REMARKS SCHEM LAYOUT

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 85

ID0751477

Electrical Section ENDS WITH S/N: 167 BILL OF MATERIAL: 48BM9507

01

Page 86

ID0753646

Electrical Section ENDS WITH S/N: 167 BILL OF MATERIAL: 48BM9507

REF NO.

01

PART NUMBER 8EP02900-2 8NP47297 8EP02900 8ET90193 8EP01105 8ET90173 8ET90174 8EP02204 8EP02205 8ET20010

QTY 1 1 1 2 2 2 2 2 2 4

DESCRIPTION LOCKOUT,BATTERY DISCONNECT DECAL;BATTERY LOCKOUT SWITCH SWITCH,DISC,BATTERY,2000 AMP INSULATOR,3/8"STUD,RED,1/0-2/0 BATTERY,12V,690CCA,PASSENGER INSULATOR,BAT-TERM,RED,2/0-UP INSULATOR,BAT-TERM,BLK,2/0-UP BATT.TERMINAL,STRAIGHT,POS,2/0 BATT.TERMINAL,STRAIGHT,NEG,2/0 LUG,2/0,CRIMP,COPPER,1/2"HOLE

7EC51107

26

CABLE,WELD,2/0,ExCELENE ONLY

8EN10115 8EN10708 8EB03120

1 1 2

ENCLOSURE,HOFFMAN 10X10X6X14GA PANEL,JUNCTION BOX,STEEL,10x10 BREAKER,CIRCUIT,20A,PLUG-IN

7EC23110

64

CABLE,TYPE SDN,16/2

BOX1 BOX1 CB 1-2 CBL02 (USE 64 LF)

7EC23112

10

CABLE,TYPE SDN,16/4

CBL04 (USE 10 LF)

7EC21172

20

CABLE,SOOW,12/3,25AMP,600V

CBL12 (USE 20 LF)

7EC22166

8

CABLE,PERFECT-A-FLEX,16/16

CBL16 (USE 8 LF)

8EP20103

2

LOCK NUT,TIGERGRIP .500

CG__

8EP21102 6EP19002 6EP19003 6EP19004 8EP19082 8EP19094 8EO61101 8EO61101-2 8EF40001 8EF41010 8NG92118 7215-0035 6EC62031 8EC70520-4M 8EP47258P

2 6 1 1 2 2 1 1 1 1 1 1 1 1 1

CG__ CG02 CG03 CG04 CG82 CG94 DDMN DDMN F1 F1 FUEL IND1 IND1 JOYSTK JOYSTK

REMARKS BATDSC BATDSC BATDSC BATDSC BATT BATT BATT BATT BATT BATT BATT (USE 26 LF)

8EN10501-A

1

SEAL RING,STEEL BACKED, .50 CORD GRIP ASSY 8EP19002 CORD GRIP ASSY 8EP19003 CORD GRIP ASSY. 8EP19004 CORD GRIP,3-HOLE/.218",1/2"HUB CORD GRIP,3-HOLE/.296",3/4"HUB SWITCH,EMERG.CUTOFF;W/LANYARD LANYARD, FOR 8EO61101 FUSEHOLDER;INLINE; 1 CIRCUIT FUSE: ATO/ATC 10 AMP RED FUEL GAUGE W/24VDC HARNESS LIGHT,PILOT,RED,24V RECEPTACLE ASSY./ 2 PIN CORDSET, 4-18AWG, STR FEMALE HANDLE,CONT,W/2-PB & TRIGGER ENCLOSURE:1P.B.22MM (SHALLOW)

6EO20002

1

ASSEMBLY;OPERATOR,Key Rel,

KEYSTP

8EP19002 8EO71001 8EO71021 8EP02749 7215-0036 6EP02313-M 8EP86191 6EC92122 8ED03701 8EO45101 8EC61052 8EC61052B 8EC61031-05M 8EC70002 8EC70301 8EC70001 8EC70302 6EC61035

1 1 1 3 1 2 2 1 1 1 1 1 6 1 1 1 1 1

CORD GRIP,.250 .375 .5 HUB SWITCH,TOGGLE,SPST,ON-OFF BOOT-FULL,SW,TOGGLE 15/32-32 FLOOD LIGHT,LED,10-48V,1800LUM LIGHT,PILOT,GRN,24V DC COMPONENTS, LIGHTS, L.E.D. CABLE TIES, TAK-TY, 2" BUNDLE CONN.,PACKARD,2 SOC,14/16AWG DECAL,E-STOP,YELLOW BACKRING PUSH-TW-T-REL,RED,1NO/1NC,22MM PLUG-FEM,12 SOCKET,DEUTSCH,GRY PLUG-FEM,12 SOCKET,DEUTSCH,BLK PLUG,DT06-2S,W/5M-CABLE CAP-LANYARD/EYE; MATES TO FEM. CONN.FEM.,STR.,3 SOC,PG 13.5 CAP-LANYARD/EYE; MATES TO MALE CONN.MALE,STR.,3 PIN,PG 13.5 PLUG ASSY./ 6 SOCKET

KEYSTP LIGHTS LIGHTS LIGHTS LT1 MAGLIT MAGLIT NEUT PBES PBES PG12FA PG12FB PG2X PLG3F PLG3F PLG3M PLG3M PLG6F

Page 87

KEYSTP

ID0753646

Electrical Section ENDS WITH S/N: 167 BILL OF MATERIAL: 48BM9507

REF NO.

PART NUMBER 6EC61039 6EC62039 8EA23024 8EP65152NCP 8EC70520-CL 8EC70522-CL 8EC70520-10M 8EP48151-22 8EP48151-14 8EP48153 8EP48153-01 8EC90101-10M-DN 8EC90101-5M-UP 8EP48434 8EO51411 8ET03943 8ET03992 8ET03991-1 8ET03942 8ET03952 8ET03231 8ET03401 8ET03221 8ET03492 8EC90101-10M-DN 8AV80001-01

QTY 1 1 1 1 1 1 2 1 1 6 6 1 1 1 2 1 1 2 2 2 2 26 3 4 1 1

DESCRIPTION PLUG ASSY./ 8 SOCKET RECEPTACLE ASSY./ 8 PIN MODULE,CONTROL,MC024-110 SWITCH PROX,INDUCT.SOURCING,NC CAP;12mm,MALE,.75"LOOP CAP;12mm,FEMALE,LOOP.75" CORDSET, 4-18AWG, STR FEMALE JUMPER,2POS,ADJACENT PINS,INSU JUMPER,4POS,SPREAD PINS,INSULA RELAY,DIN W/SOCKET,24VDC,DPDT RELAY, PLUG-IN,24VDC,DPDT HIRSCHMAN CONN. W/10M CORD 4/W HIRSCHMAN CONN. W/5M CORD 4/W RELAY,DELAY ON BREAK,VARI,24V RESISTOR,330 KOHM,1 WATT JUMPER,PUSH-IN,3-WAY DIN RAIL,35MM / WAGO TERMINALS END STOP/TERMINALS 10mm WIDE JUMPER,PUSH-IN,2-WAY JUMPER,STEP-DOWN,2-WAY TERMINAL,CB;1X1,GREY,8-AWG TERMINAL;2X2,GREY TERMINAL;1X1,GREY;8-AWG-WIRE END PLATE FOR 8ET03401 HIRSCHMAN CONN. W/10M CORD 4/W CONNECTOR,DIN,2IN SCREW

REMARKS PLG8F PLG8M PROC PROX1 PROX1 PROX1 PROX1 RELAY RELAY RELAY RELAY SOL1 SOL4 TD1 TD1 TERM TERM TERM TERM TERM TERM TERM TERM TERM VLV1 VLV1

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 88

ID0753646

Notes:

Page 89

Page 90

2

1

1

1

1

DISC+

14

CRM

11

1

1

[PG12FC-9]

20A

POS TERM ON STARTER

CB1

01 OFF

WHITE BTN.

FAST WORK MAINT. P.B.

RCV

PROX1

21

11

11

CR3

CR1

CR2

24

12

12

14

WHITE N/A

BLUE

BROWN N/A

12MM PLUGS

BLACK

IND1 MOUNTED AT BATTERY DISCONNECT WITH DISCONNECT/PURGE DECAL 8NP47297

41

BLUE WHITE N/A

BROWN

[PG12FC-7]

12MM PLUGS

R

ROTARY TRIGGER ENABLED

ROTARY ON GRIP TRIGGER

G

FAST WORK ENABLED

2

21

[PG12FC-12]

BAT+

TIER 4 PURGE CYCLE 95 SEC. TIMER CIRCUIT

PROX1 W. MOLDED PLUG 8EP65152NCP NORMALLY CLOSED PROXIMITY SWITCH

11

ROTARY CLUTCH AIR VALVE AA P/N 8AV40003

USE JUMPER 8EP48151-22 TO BRIDGE TERMINALS 11 AND 21

JOYSTK

BLACK BTN.

21

ENABLE SIGNAL

DDMN

BATDSC 12AWG DCU PLUG 'MULTI-LINK' PIN6

[PG12FC-10] [PG12FC-11]

20

ON

ROTARY ENABLE MAINT. P.B.

PBES

2/0AWG

43

9

-

R

24

6

7

MOLDED CORDSET

BLUE BROWN

BLUE BROWN

WHITE BLACK

BLACK

WHITE

MOLDED CORDSET 8EC70520-2M

31

22

6

7

PLG3M/F

PIN 1

G

LT1

42

A1

SOL 4

SOL 1

A1

A1

A1

VLV1

A1

4

2

5 6 7 1 3

330KΩ=8EO51411 - 95SEC.

15

MOLDED CORDSET = 8EC70520-10M

17

16

8

MOLDED CORDSET = 8EC70520-10M

KEYSTP

KEY RELEASE E-STOP MOUNTED BY SPOIL DOOR

2/0AWG BATTERY CABLE

PIN 2

CR3

PLG3M/F

CR2

CR1

CRM

CRS

BAT2

12 VOLT DC

BAT1

12 VOLT DC

A2

A2

A2

A2

A2

[2,16] NC [2,17] NO

DOGS LOCKED

QUICK TRANS SOLENOID 4

DOGS LOCKED INDICATOR

FAST WORK SOLENOID 1

ROTARY CLUTCH AIR VALVE

[1,9] NO

ROTARY ENABLE

[2,8] NC

FAST WORK

[1,2] NO

MAIN CONTROL RELAY

AIR BLEED VALVE

[34,36] NO

ENGINE REMOTE SHUTDOWN

NEG TERM ON STARTER 14AWG

12AWG

CR4 14

INSIDE J-BOX

11

ORG/BLK

SYSTEM SIGNAL

CRS

RED

BLUE

BLACK

W

PRESSURE GAUGE BACKLIGHT

DISC+ WIRE AT DISCONNECT

ORG/BLK

OPERATOR CONTROL PLATE

[PG12FC-5]

ORG

LIGHTS

ENGINE STOP SIGNAL

[PG12FC-4]

20A

CB2 A1

BACKBONE 2L

[PG12FC-3]

BACKBONE 2H

[PG12FC-1]

PIN 8 GREEN-TW/PR

STOP

BATT +

PIN 7 YELLOW-TW/PR

[PG12FC-2]

BATT -

BATT SWITCHED PIN 5b BLACK-16AWG PIN 6 RED-18AWG

PIN 4 VIOLET-18AWG

BACKBONE 1L PIN 3 GREY-18AWG

BACKBONE 1H

BLUE

MAGNETIC LIGHTS

2ea.-FRONT FLOOD LIGHTS 1ea.-REAR FLOOD LIGHT 2ea.-MAGNETIC FLOOD LIGHT

6EP02313-M = MAGNETIC LIGHT ASSY.

8EP02749 = BOLT ON LIGHTS

FRONT MOUNT LIGHTS

PIN 2 GREEN-TW/PR

40

10A

LIGHTS

[PG12FC-6]

[25,27] NO

PIN 1 YELLOW-TW/PR

[PG12FC-8]

6EP02313-M

REAR TRACK AREA FLOOD LIGHTS

SPOIL DOOR AREA FLOOD LIGHTS

6EP02313-M

8EP02749

8EP02749

F1

PG2X

PG2X

PG2X

A2

8EP02749

CR4

41

PIN A YEL-CAN HI

PIN B GRN-CAN LO

9 10 11 12

8

7

6

5

4

PIN 4 BLK-18AWG PIN 6 RED-16AWG

PIN 4 GR -TW/PR PIN 3 YEL-TW/PR PIN 2 RED-18AWG PIN 1 BLK-18AWG

TW/PR=1 TWIST PER INCH-18AWG

FUEL SENSOR PB STOP PB STOP DDMN DDMN

DOG LOCK

GND

LIGHT

LIGHT SW

CRS NO CRS COM CRMA1

1 2 3

GREEN

1 20 20 21

40

16

050

26

25

31

36 34

CKT #

16-4 BLU

RED

BLK BLU

COLOR

PG12MC

FROM OPERATOR CONSOLE

GREEN

PB STOP SWITCH PB STOP SWITCH DDMN SWITCH DDMN SWITCH

F1 -FUSE-10 A

RED BLK BLK RED

ORG

16-4 RED Fuel Guage/Sender 16-4 BLK & lights DOG LOCK LIGHT 16-4 ORG

LIGHT SW

PLG8F-5 PLG8M-5 PG12FA-2 & MLINK-2 LIGHT SW

PLG12MC

(LOCATED BEHIND DCU/CIM)

FROM CONTR0L ASSY

PG12FC

BRN BRN/BLK RED/BLK BLK/RED

YEL

YEL/BLK

BLU/BLK

ORG/BLK

ORG

CBL16 COLOR BLK BLU RD

12 PIN GREEN CONNECTORS PG12FC

PIN#

DCU CONNECTION

BATTERY DISC. LOCKOUT TAG-OUT =8EP02900-2

Electrical Section

BEGINS WITH S/N: 169 BILL OF MATERIAL: 48BM9507

ID0753681

ENGINE CONNECTION

12AWG

12AWG

Electrical Section BEGINS WITH S/N: 169 BILL OF MATERIAL: 48BM9507

REF NO.

01

PART NUMBER 8EP02900-2 8NP47297 8EP02900 8ET90193 8EP01105 8ET90173 8ET90174 8EP02204 8EP02205 8ET20010

QTY 1 1 1 2 2 2 2 2 2 4

7EC51107

26

CABLE,WELD,2/0,ExCELENE ONLY

8EN10115 8EN10708 8EB03120

1 1 2

ENCLOSURE,HOFFMAN 10X10X6X14GA PANEL,JUNCTION BOX,STEEL,10x10 BREAKER,CIRCUIT,20A,PLUG-IN

DESCRIPTION LOCKOUT,BATTERY DISCONNECT DECAL;BATTERY LOCKOUT SWITCH SWITCH,DISC,BATTERY,2000 AMP INSULATOR,3/8"STUD,RED,1/0-2/0 BATTERY,12V,690CCA,PASSENGER INSULATOR,BAT-TERM,RED,2/0-UP INSULATOR,BAT-TERM,BLK,2/0-UP BATT.TERMINAL,STRAIGHT,POS,2/0 BATT.TERMINAL,STRAIGHT,NEG,2/0 LUG,2/0,CRIMP,COPPER,1/2"HOLE

REMARKS BATDSC BATDSC BATDSC BATDSC BATT BATT BATT BATT BATT BATT BATT (USE 26 LF) BOX1 BOX1 CB 1-2 CBL02 (USE 64 LF)

7EC23110

64

CABLE,TYPE SDN,16/2

7EC23112

10

CABLE,TYPE SDN,16/4

CBL04 (USE 10 LF)

7EC21172

20

CABLE,SOOW,12/3,25AMP,600V

CBL12 (USE 20 LF)

7EC22166

8

CABLE,PERFECT-A-FLEX,16/16

CBL16 (USE 8 LF)

8EP20103

2

LOCK NUT,TIGERGRIP .500

CG__

8EP21102 6EP19002 6EP19003 6EP19004 8EP19082 8EP19094 8EO61101 8EO61101-2 8EF40001 8EF41010 8NG92118 7215-0035 6EC62031 8EC70520-4M 8EP47258P

2 6 1 1 2 2 1 1 1 1 1 1 1 1 1

CG02 CG03 CG04 CG82 CG94 DDMN DDMN F1 F1 FUEL IND1 IND1 JOYSTK JOYSTK

8EN10501-A

1

SEAL RING,STEEL BACKED, .50 CORD GRIP ASSY 8EP19002 CORD GRIP ASSY 8EP19003 CORD GRIP ASSY. 8EP19004 CORD GRIP,3-HOLE/.218",1/2"HUB CORD GRIP,3-HOLE/.296",3/4"HUB SWITCH,EMERG.CUTOFF;W/LANYARD LANYARD, FOR 8EO61101 FUSEHOLDER;INLINE; 1 CIRCUIT FUSE: ATO/ATC 10 AMP RED FUEL GAUGE W/24VDC HARNESS LIGHT,PILOT,RED,24V RECEPTACLE ASSY./ 2 PIN CORDSET, 4-18AWG, STR FEMALE HANDLE,CONT,W/2-PB & TRIGGER ENCLOSURE:1P.B.22MM (SHALLOW)

6EO20002

1

ASSEMBLY;OPERATOR,Key Rel,

KEYSTP

8EP19002 8EO71001 8EO71021 8EP02749 7215-0036 6EP02313-M 8EP86191 6EC92122 8ED03701 8EO45101 8EC61052 8EC61052B 8EC61030C-K 8EC61030-1 8EC69009 8EC62030C-K 8EC62030-1 8EC69010

1 1 1 3 1 2 2 1 1 1 1 1 1 1 12 1 1 12

CORD GRIP,.250 .375 .5 HUB SWITCH,TOGGLE,SPST,ON-OFF BOOT-FULL,SW,TOGGLE 15/32-32 FLOOD LIGHT,LED,10-48V,1800LUM LIGHT,PILOT,GRN,24V DC COMPONENTS, LIGHTS, L.E.D. CABLE TIES, TAK-TY, 2" BUNDLE CONN.,PACKARD,2 SOC,14/16AWG DECAL,E-STOP,YELLOW BACKRING PUSH-TW-T-REL,RED,1NO/1NC,22MM PLUG-FEM,12 SOCKET,DEUTSCH,GRY PLUG-FEM,12 SOCKET,DEUTSCH,BLK PLUG,12 SOCKET,ALIGNMENT KEY SECONDARY LOCK FOR 8EC61030 PIN CONTACT, 14-16AWG, DEUTSCH RECEPT,12 PIN,ALIGNMENT KEY SECONDARY LOCK FOR 8EC62030 SOC.CONTACT,14-16 AWG, DEUTSCH

KEYSTP LIGHTS LIGHTS LIGHTS LT1 MAGLIT MAGLIT NEUT PBES PBES PG12FA PG12FB PG12FC PG12FC PG12FC PG12MC PG12MC PG12MC

Page 91

CG__

KEYSTP

ID0753681

Electrical Section BEGINS WITH S/N: 169 BILL OF MATERIAL: 48BM9507

REF NO.

PART NUMBER 8EC61031-05M 8EC70002 8EC70301 8EC70001 8EC70302 6EC61035 6EC61039 6EC62039 8EA23024 8EP65152NCP 8EC70520-CL 8EC70522-CL 8EC70520-10M 8EP48151-22 8EP48151-14 8EP48153 8EP48153-01 8EC90101-10M-DN 8EC90101-5M-UP 8EP48434 8EO51411 8ET03943 8ET03992 8ET03991-1 8ET03942 8ET03952 8ET03231 8ET03401 8ET03221 8ET03492 8EC90101-10M-DN 8AV80001-01

QTY 6 1 1 1 1 1 1 1 1 1 1 1 2 1 1 6 6 1 1 1 2 1 1 2 2 2 2 26 3 4 1 1

DESCRIPTION PLUG,DT06-2S,W/5M-CABLE CAP-LANYARD/EYE; MATES TO FEM. CONN.FEM.,STR.,3 SOC,PG 13.5 CAP-LANYARD/EYE; MATES TO MALE CONN.MALE,STR.,3 PIN,PG 13.5 PLUG ASSY./ 6 SOCKET PLUG ASSY./ 8 SOCKET RECEPTACLE ASSY./ 8 PIN MODULE,CONTROL,MC024-110 SWITCH PROX,INDUCT.SOURCING,NC CAP;12mm,MALE,.75"LOOP CAP;12mm,FEMALE,LOOP.75" CORDSET, 4-18AWG, STR FEMALE JUMPER,2POS,ADJACENT PINS,INSU JUMPER,4POS,SPREAD PINS,INSULA RELAY,DIN W/SOCKET,24VDC,DPDT RELAY, PLUG-IN,24VDC,DPDT HIRSCHMAN CONN. W/10M CORD 4/W HIRSCHMAN CONN. W/5M CORD 4/W RELAY,DELAY ON BREAK,VARI,24V RESISTOR,330 KOHM,1 WATT JUMPER,PUSH-IN,3-WAY DIN RAIL,35MM / WAGO TERMINALS END STOP/TERMINALS 10mm WIDE JUMPER,PUSH-IN,2-WAY JUMPER,STEP-DOWN,2-WAY TERMINAL,CB;1X1,GREY,8-AWG TERMINAL;2X2,GREY TERMINAL;1X1,GREY;8-AWG-WIRE END PLATE FOR 8ET03401 HIRSCHMAN CONN. W/10M CORD 4/W CONNECTOR,DIN,2IN SCREW

REMARKS PG2X PLG3F PLG3F PLG3M PLG3M PLG6F PLG8F PLG8M PROC PROX1 PROX1 PROX1 PROX1 RELAY RELAY RELAY RELAY SOL1 SOL4 TD1 TD1 TERM TERM TERM TERM TERM TERM TERM TERM TERM VLV1 VLV1

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 92

ID0753681

Appendix Table of Contents Tightening Guidelines .................................94 SAE Bolt Torque ...........................................95 Metric Bolt Torque ........................................96

01

Prevailing Torque Locknut Torque ...........97 Lug Nut Torque .............................................99 Assembly Methods ................................... 100

Page 93

ID0753681

Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for a specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

01

Page 94

ID0688485

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry 101 in•lb

Lubed 76 in•lb

Dry 143 in•lb

Lubed 107 in•lb

Dry 168 in•lb

Lubed 120 in•lb

11.4 N•m 116 in•lb

8.6 N•m 87 in•lb

16.2 N•m 147 in•lb

12.1 N•m 123 in•lb

19 N•m 192 in•lb

13.6 N•m 144 in•lb

13.1 N•m 209 in•lb

9.8 N•m 157 in•lb

16.6 N•m 295 in•lb

13.9 N•m 221 in•lb

21.7 N•m 348 in•lb

16.3 N•m 264 in•lb

23.6 N•m 231 in•lb

17.7 N•m 171 in•lb

33.3 N•m 327 in•lb

25 N•m 245 in•lb

39.3 N•m 384 in•lb

29.8 N•m 288 in•lb

26.1 N•m 372 in•lb

19.7 N•m 276 in•lb

36.9 N•m 44 ft•lb

27.7 N•m 33 ft•lb

43.4 N•m 51 ft•lb

32.5 N•m 38 ft•lb

42 N•m 420 in•lb

31.2 N•m 312 in•lb

59.7 N•m 49 ft•lb

44.7 N•m 37 ft•lb

69.1 N•m 58 ft•lb

51.5 N•m 43 ft•lb

47.5 N•m 49 ft•lb

35.3 N•m 37 ft•lb

66.4 N•m 70 ft•lb

50.2 N•m 52 ft•lb

78.6 N•m 81 ft•lb

58.3 N•m 61 ft•lb

66.4 N•m 55 ft•lb

50.2 N•m 41 ft•lb

94.9 N•m 78 ft•lb

70.5 N•m 58 ft•lb

109.8 N•m 91 ft•lb

82.7 N•m 68 ft•lb.

74.6 N•m 75 ft•lb

55.6 N•m 57 ft•lb

105.8 N•m 106 ft•lb

78.6 N•m 80 ft•lb

123.4 N•m 124 ft•lb

92.2 N•m 93 ft•lb

101.7 N•m 85 ft•lb

77.3 N•m 64 ft•lb

143.7 N•m 120 ft•lb

108.5 N•m 90 ft•lb

168.1 N•m 140 ft•lb

126.1 N•m 105 ft•lb

115.2 N•m 150 ft•lb

86.8 N•m 113 ft•lb

162.7 N•m 212 ft•lb

122 N•m 159 ft•lb

189.8 N•m 238 ft•lb

142.4 N•m 179 ft•lb

203.4 N•m 170 ft•lb

153.2 N•m 127 ft•lb

287.4 N•m 240 ft•lb

215.6 N•m 180 ft•lb

322.7 N•m 270 ft•lb

244.7 N•m 202 ft•lb

230.5 N•m 267 ft•lb

172.2 N•m 200 ft•lb

325.4 N•m 376 ft•lb

224 N•m 282 ft•lb

366.1 N•m 423 ft•lb

273.9 N•m 317 ft•lb

362 N•m 297 ft•lb

271.2 N•m 223 ft•lb

509.8 N•m 420 ft•lb

382.3 N•m 315 ft•lb

573.5 N•m 472 ft•lb

429.8 N•m 354 ft•lb

402.7 N•m 429 ft•lb

302.3 N•m 322 ft•lb

569.4 N•m 606 ft•lb

427.1 N•m 455 ft•lb

640 N•m 682 ft•lb

480 N•m 511 ft•lb

581.6 N•m 474 ft•lb

436.6 N•m 355 ft•lb

821.6 N•m 669ft•lb

616.9 N•m 502 ft•lb

924.7 N•m 752 ft•lb

692.8 N•m 564 ft•lb

642.7 N•m 644 ft•lb

481.3 N•m 483 ft•lb

907 N•m 909 ft•lb

680.6 N•m 681 ft•lb

1019.6 N•m 1022 ft•lb

791.8 N•m 767 ft•lb

873.1 N•m 722 ft•lb

654.9 N•m 542 ft•lb

1232.4 N•m 1020 ft•lb

923.3 N•m 765 ft•lb

1385.6 N•m 1147 ft•lb

1039.9 N•m 860 ft•lb

978.9 N•m

734.9 N•m

1382.9 N•m

1037.2 N•m

1551.1 N•m

1166 N•m

1/4–20 1/4–28 5/16–18 5/16–24 3/8–16 3/8–24 7/16–14 7/16–20 1/2–13 1/2–20 5/8–11 5/8–18 3/4–10 3/4–16 7/8–9 7/8–14 1–8 1–12

01

Page 95

ID0688411

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898– 1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry 54 in•lb

Lubed 41 in•lb

Dry 78 in•lb

Lubed 59 in•lb

Dry 91 in•lb

Lubed 68 in•lb

6.1 N•m 92 in•lb

4.6 N•m 69 in•lb

8.8 N•m 133 in•lb

6.7 N•m 99 in•lb

10.3 N•m 156 in•lb

7.7 N•m 116 in•lb

10.4 N•m 156 in•lb

7.8 N•m 116 in•lb

15 N•m 222 in•lb

11.2 N•m 167 in•lb

17.6 N•m 260 in•lb

13.1 N•m 195 in•lb

17.6 N•m 225 in•lb

13.1 N•m 169 in•lb

25.1 N•m 333 in•lb

18.9 N•m 242 in•lb

29.4 N•m 377 in•lb

22 N•m 284 in•lb

25.4 N•m 37 ft•lb

19.1 N•m 28 ft•lb

37.6 N•m 53 ft•lb

31.3 N•m 40 ft•lb

42.6 N•m 62 ft•lb

32.1 N•m 47 ft•lb

50.2 N•m 65 ft•lb

38 N•m 49 ft•lb

71.9 N•m 93 ft•lb

54.2 N•m 69 ft•lb

84.1 N•m 108 ft•lb

63.7 N•m 81 ft•lb

88.1 N•m 104 ft•lb

66.4 N•m 78 ft•lb

126.1 N•m 148 ft•lb

93.6 N•m 111 ft•lb

146.4 N•m 173 ft•lb

109.8 N•m 130 ft•lb

141 N•m 161 ft•lb

105.8 N•m 121 ft•lb

200.7 N•m 230 ft•lb

150.5 N•m 172 ft•lb

234.6 N•m 269 ft•lb

176.3 N•m 202 ft•lb

218.3 N•m 222 ft•lb

164.1 N•m 167 ft•lb

311.8 N•m 318 ft•lb

233.2 N•m 238 ft•lb

364.7 N•m 372 ft•lb

273.9 N•m 279 ft•lb

301 N•m 314 ft•lb

226.4 N•m 235 ft•lb

431.2 N•m 449 ft•lb

322.7 N•m 337 ft•lb

504.4 N•m 525 ft•lb

378.3 N•m 394 ft•lb

425.7 N•m 428 ft•lb

318.6 N•m 321 ft•lb

608.8 N•m 613 ft•lb

456.9 N•m 460 ft•lb

711.8 N•m 716 ft•lb

534.2 N•m 537 ft•lb

580.3 N•m 543 ft•lb

435.2 N•m 407 ft•lb

831.1 N•m 776 ft•lb

623.7 N•m 582 ft•lb

970.8 N•m 908 ft•lb

728.1 N•m 681 ft•lb

736.2 N•m 796 ft•lb

551.8 N•m 597 ft•lb

1052.1 N•m 1139 ft•lb

789.1 N•m 854 ft•lb

1231.1 N•m 1331 ft•lb

923.3 N•m 998 ft•lb

1079.2 N•m 1079 ft•lb

809.4 N•m 809 ft•lb

1544.3 N•m 1543 ft•lb

1157.9 N•m 1158 ft•lb

1804.6 N•m 1804 ft•lb

1353.1 N•m 1353 ft•lb

1462.9 N•m 1468 ft•lb

1096.9 N•m 1101 ft•lb

2092 N•m 2101 ft•lb

1570 N•m 1576 ft•lb

2445.9 N•m 2455 ft•lb

1834.4 N•m 1842 ft•lb

1990.3 N•m 1886 ft•lb

1492.8 N•m 1415 ft•lb

2848.6 N•m 2699 ft•lb

2136.8 N•m 2024 ft•lb

3328.5 N•m 3154 ft•lb

2497.4 N•m 2366 ft•lb

2557.1 N•m

1918.5 N•m

3659.4 N•m

2744.2 N•m

4276.3 N•m

3207.9 N•m

M5 X 0.80 M6 X 1.00 M7 X 1.00 M8 X 1.25 M10 X 1.50 M12 X 1.75 M14 X 2.00 M16 X 2.00 M18 X 2.50 M20 X 2.50 M22 X 2.50 M24 X 3.00 M27 X 3.00 M30 X 3.50 M33 X 3.50 M36 X 4.00

01

Page 96

ID0688543

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and mximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade C Hex

Grade F Hex Flange

Metric

US

Metric

Metric

US

Metric

7–10 ft•lb

9–13 N•m

8–12 ft•lb

11–16 N•m

6–8 ft•lb

8–11 N•m

9–11 ft•lb

12–15 N•m

1/4–28

8–11 ft•lb

11–15 N•m

9–12 ft•lb

12–16 N•m

7–9 ft•lb

9–12 N•m

10–13 ft•lb 13–17 N•m

5/16–18

13–18 ft•lb 17–24 N•m 16–21 ft•lb 21–28 N•m 13–17 ft•lb 17–23 N•m 18–23 ft•lb 24–43 N•m

5/16–24

14–19 ft•lb 19–25 N•m 18–23 ft•lb 24–31 N•m 14–18 ft•lb 19–24 N•m 20–26 ft•lb 27–35 N•m

3/8–16

16–20 ft•lb 21–27 N•m 28–37 ft•lb 38–50 N•m 23–29 ft•lb 31–39 N•m 33–41 ft•lb 44–50 N•m

3/8–24

16–22 ft•lb 21–30 N•m 32–42 ft•lb 43–57 N•m 26–33 ft•lb 35–44 N•m 37–47 ft•lb 50–63 N•m

7/16–14

23–32 ft•lb 31–43 N•m 45–59 ft•lb 61–80 N•m 37–47 ft•lb 50–63 N•m 52–66 ft•lb 70–89 N•m

7/16–20 1/2–13 1/2–20 9/16–12 9/16–18 5/8–11 5/8–18

US

Grade G Hex Flange

US 1/4–20

115–146 ft•lb

78–100 N•m 108–137 N•m 122–154 N•m 156–198 N•m

24–34 ft•lb 32–46 N•m 51–66 ft•lb 69–89 N•m 41–52 ft•lb 55–70 N•m 58–74 ft•lb

100–130 ft•lb

93–122 N•m 105–138 N•m 135–176 N•m

37–50 ft•lb 50–67 N•m 69–90 ft•lb 38–53 ft•lb 51–72 N•m 78–102 ft•lb 50–70 ft•lb 67–95 N•m

57–72 ft•lb 77–97 N•m 80–101 ft•lb 64–81 ft•lb 82–103 ft•lb

87–110 N•m 111–139 N•m

90–114 ft•lb

58–78 ft•lb

78–105 N•m

111–146 ft•lb

150–198 N•m

91–115 ft•lb

123–156 N•m

128–163 ft•lb

173–221 N•m

70–95 ft•lb

95–129 N•m

138–180 ft•lb

187–224 N•m

113–143 ft•lb

153–194 N•m

159–201 ft•lb

215–272 N•m

156–204 ft•lb 245–320 ft•lb

211–276 N•m 332–434 N•m

127–161 ft•lb 200–253 ft•lb

172–218 N•m 271–343 N•m

180–228 ft•lb 282–357 ft•lb

224–309 N•m 382–484 N•m

223–282 ft•lb

302–282 N•m

315–399 ft•lb

427–541 N•m

3/4–10

125–165 ft•lb

99–133 N•m 169–223 N•m

3/4–16

120–165 ft•lb

162–223 N•m

273–357 ft•lb

370–484 N•m

7/8–9

185–250 ft•lb

251–339 N•m

394–515 ft•lb

534–698 N•m

7/8–14

200–270 ft•lb 275–375 ft•lb

271–366 N•m 375–508 N•m

435–568 ft•lb 591–772 ft•lb

589–770 N•m 801–1046 N•m

Grades B and F: SAE J429

1–12

290–395 ft•lb

393–535 N•m

663–867 ft•lb

899–1175 N•m

Grade 5 bolts

1 1/8–7

294–404 ft•lb

398–547 N•m

837–1095 ft•lb

1135–1484 N•m

Grades C and G: SAE J429

1 1/8–12

412–549 ft•lb 375–513 ft•lb

558–744 N•m 508–695 N•m

412–549 ft•lb

558–744 N•m

939–1227 1273–1663 ft•lb N•m 1181–1545 1601–2094 ft•lb N•m 1308–1710 1773–2318 ft•lb N•m

1–8

1 1/4–7 1 1/4–12

01

Grade B Hex

73–98 ft•lb

Page 97

Grade 8 bolts

ID0688544

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

01

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Page 98

ID0688544

Lug Nut Torque Size

Type

Torque(ft•lb)

Torque (N•m)

7/16–NF

cone

75–85

102–115

1/2–NF

cone

90–100

120–135

5/8–NF

flange

275–325

373–440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

01

Page 99

ID0688545

Assembly Methods JIC 37° and SAE 45° Flare* Dash Size

Flats from Wrench Resistence (FFWR)

Swivel Nut Torque Newton Meters (Ref)

Pound-Feet (Ref)

-4

2

18

13

-5

2

23

17

-6

1-1/2

30

22

-8

1-1/2

57

42

-10

1-1/2

81

60

-12

1-1/4

114

84

-16

1

160

118

-20

1

228

168

-24

1

265

195

-32

1

360

265

*without lubrication Seal-Lok® Swivel Nut Torque

O-Ring Boss End Fitting or Lock Nut

Dash Size

Newton Meters (+10%/-0)

Pound Feet (+10%/-0)

Flats from Wrench Resistence (FFWR)

-4

25

18

1/2 - 3/4

-6

40

30

-8

55

40

Thread Size

Newton Meters

PoundInches

1/2 - 3/4

9/16-18

48 to 54

432 to 480

1/2 - 3/4

3/4-16

70 to 78

612 to 684 Pound-Feet

01

-10

80

60

1/2 - 3/4

7/8-14

102 to 114

75 to 84

-12

115

85

1/3 - 1/2

1-1/16-12

142 to 160

105 to 117

-16

150

110

1/3 - 1/2

1-5/16-12

237 to 254

175 to 187

-20

205

150

1/3 - 1/2

-24

315

230

1/3 - 1/2

-32

-

-

-

Page 100

ID0688546

Code 61 Flange Recommended Bolt Torque Dash Size

Flange Size

Inch Bolt (J518)

+10% -0 Torque ft. lbs.

Metric Bolt (ISO 6162)

+10% -0 Torque N-m

8

1/2

5/16-18

17

M8

24

12

3/4

3/8-16

31

M10

50

16

1

3/8-16

31

M10

50

20

1-1/4

7/16-14

52

M10

50

24

1-1/2

1/2-13

77

M12

92

32

2

1/2-13

77

M12*

92

40

2-1/2

1/2-13

77

M12

92

48

3

5/8-11

155

M16

210

56

3-1/2

5/8-11

155

M16

210

64

4

5/8-11

155

M16

210

80

5

5/8-11

155

M16

210

*Does not meet ISO 6162 specification.

Code 62 Flange Recommended Bolt Torque Dash Size

Flange Size

Inch Bolt (J518)

+10% -0 Torque ft. lbs.

Metric Bolt (ISO 6162)

+10% -0 Torque N-m

8

1/2

5/16-18

17

M8

24

12

3/4

3/8-16

31

M10

50

16

1

7/16-14

52

M12

92

20

1-1/4

1/2-13

77

M14*

130

24

1-1/2

5/8–11

155

M16

210

32

2

3/4–10

265

M20

400

*Does not meet ISO 6162 specification.

01

Page 101

ID0688546

SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Non-Adjustable Triple-Lok Ferulok Pipe Fittings

Seal-Lok ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

-

-

(85)

10

3

3/8–24

-

-

(155)

18

4

7/16–20

(310)

35

(260)

29

5

1/2–20

(360)

40

(280)

32

6

9/16–18

(420)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

Page 102

ID0688546

SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Adjustable Triple-Lok Ferulok

Seal-Lok ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

-

-

(60)

7

3

3/8–24

-

-

(100)

11

4

7/16–20

(180)

20

(180)

20

5

1/2–20

(360)

40

(250)

28

6

9/16–18

(420)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

Page 103

ID0688546

SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Plugs Hollow Hex

Hex Head

HP5ON-S

P5ON-S

ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

(30)

3.5

(85)

10

3

3/8–24

(55)

6

(155)

18

4

7/16–20

(120)

13.5

(260)

29

5

1/2–20

(170)

19

(280)

32

6

9/16–18

(410)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

Page 104

ID0688546

Pipe Fittings Nom. SAE Dash Size

Fractional Size

Threads per Inch

Turns from Finger Tight

2

1/8 inch

27

2–3

4

1/4 inch

18

2–3

6

3/8 inch

18

2–3

8

1/2 inch

14

2–3

12

3/4 inch

14

2–3

16

1 inch

11–1/2

1.5 – 2.5

20

1–1/4 inch

11–1/2

1.5 – 2.5

24

1–1/2 inch

11–1/2

1.5 – 2.5

32

2 inch

11–1/2

1.5 – 2.5

NOTE: Apply sealant/lubricant to male pipe threads. The first two threads should be left uncovered to avoid system contamination. Screw pipe fitting into female pipe port to the finger tight position. Wrench tighten fitting to the appropriate turns from finger tight (TFFT) shown in table above, making sure the tube end of an elbow or tee fitting is aligned to receive incoming tube or hose fitting.

01

Page 105

ID0688546

Notes:

Page 106

Notes:

American Augers 135 US Route 42 West Salem, Ohio 44287 www.americanaugers.com TEL: 419-869-7107 • 800-324-4930 (USA) FAX: 491-869-7425

Always include machine serial number when ordering parts.

Due to our continuing product improvement, machine specifications are subject to change without notice.

Released March 2023

Revision 00

7053-0097