Ditch Witch 5700 Parts Manual 053-476

5700

Parts Manual

Issue 7

053-476

1

5700 ISSUE NO. 07PL-03/16 For Replacement Copy Order P/N 053-476

This product and its use may be coverd by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: 5700 Trencher

Copyright 1998, 2003, 2004, 2007, 2012, 2014, 2015, 2016 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

ID0134984

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 04

ID0128552

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

ID0134872

5

Decals

Decal Location - 5700 ................................. 8

Engine Components

Air Filter ................................................... 24 Air Filter System ...................................... 22 Alternator ................................................ 20 Cold Start Kit............................................ 28 Engine ..................................................... 14 Engine Shields ........................................ 16 Fuel Line ............................................... ..26 Pump Coupler ....................................... ..18

Power Train

Carrier - Carraro Plntry ................................ 56 Carrier - Dana 60 Hd Ls ............................. ..42 Differential - Carraro Plntry .......................... 54 Drive Line - Dana 60 Hd Ls ........................ ..32 Drive Line - Lower - Carraro Planetry ... ........ ..44 Drive Shaft - Carraro Plntry ......................... 60 Front Differintail Mount - Dana 60 Hd Ls ... ..36 Front Steer Differintial - Carraro Plntry ........ 50 Front Steer Differintial - Dana 60 Hd Ls ....... 38 Gearbox Drive - Carraro Plntry .................. ..46 Gearbox Output - Dana 60 Hd Ls .............. ..34 Housing Components - Carraro ................. 52 Rear Rigid Differintial - Dana 60 Hd Ls ........ 40 Rear Steer Differintial - Carraro Plntry ......... 48 Ring Gear/Pinion - Carraro Planetary ........... 58 Steering ARm - Carraro Planetary ................ 62

Frame Components

2-Post ROPS ........................................... 90 4-Post ROPS ........................................... 92 4-Post ROPS Cover ................................. 94 4-Post ROPS Light Kit ............................. 96 Backfill Blade 64” .................................... 86 Backfill Blade Tilt 72” ............................... 88 Console/Steps ...................................... ..72 Fenders - Left ......................................... ..76 Fenders - Right ....................................... ..78 Heat Shield .............................................. 74 Hood/Grille ............................................ ..66 Seat Deck ............................................... 70 Step/Frame Covers ................................. 80 Swivel Seat ............................................. 68 Tire - Tube - Wheel ................................. 84 Vertical Exhaust ....................................... 82

Control Components

Attachment Drive Controls .................... 110 Foot Control ........................................ ..102 Ground Drive Hand Controls ............... ..106 Hand Throttle ...................................... ..100 Parking Brake ....................................... 104 Rear Steer Indicator - Carraro Planetary .... 108

Hydraulics

Attachment Hydraulics .......................... 162 Attachment Pump Hydraulics ................ 160 Backfill Blade Hydraulics ....................... 158 Control Valve Hydraulics ....................... 148 Control Valve Hydraulics ....................... 152 Control Valve Hydraulics ....................... 154 Control Valve Hydraulics ....................... 156 Control Valve Hydraulics ........................ 150 Front Steer Hydraulics - Carraro ............. 144 Front Steer Hydraulics - Dana 60 Hd Ls .... 142 Ground Drive Hyd’s - Dana 60 - Ends ....... ..128 Ground Drive Hyd’s - Dana 60 Hd Ls ......... 130 Ground Drive Hydraulics - Carraro .......... 132 Hydraulic Cylinder (2.0”x1.0”x3.0”) ............. 166 Hydraulic Cylinder (2.0”x1.0”x5.0”) ............. 168 Hydraulic Cylinder (2.0”x1.25”x5.0”) ............ 170 Hydraulic Cylinder (2.5”x1.25”x6.0”) ............ 172 Hydraulic Schematic .............................. 114 Oil Cooler Hydraulics ............................. 118 Oil Cooler/Filter Hydraulics .................... 120 Planetary Drive Hydraulics - Carraro ....... 136 Power Beyond Hydraulics ................... ..140 Pump Mount . ....................................... ..126 Pump/Reservoir Hydraulics - Begins. ..... ..124 Pump/Reservoir Hydraulics . ................ ..122 Rear Steer Hydraulics - Carraro .............. 146 Series/Parallel Manifold . ...................... ..138 Tow Valve Hydraulics . ......................... ..134 Trick QDC Body ..................................... 164

Electrical

Electrial Diagram - Engine/Frame .............. 178 Electrical Schematic ............................ ..176

Accessories

Frame Conversion Parts ........................ 184 Front Counterweight ............................... 186

6

Miscellaneous

Bolt/Nut Torque Chart ............................ 190 Filters .................................................... 194 Optional Kits ......................................... 194 Parts Manual Change Request ............. 195 Related Publications ............................. 194 Replacement O-Ring Chart .................... 193 Warranty Registration ........................... 198

7

DECALS

ID0135069

8

9

10

11

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

ID0134845

14

ENGINE

15 16 17 28

14 11

22 21 24

12

9

16 27

20

15

14

16

9

19

11 9

11

25 1

10

23 26 30

3 4 22 21

8

2

9 16 24

11

18

10

31

23

5

20 20 25

19

13

26

7 32

6

29

03

ID0138079

15

ENGINE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

194-032 195-849 195-807 170-091 195-855 195-585 110-333 328-068 116-217 105-967 105-964 196-008 105-834 105-994 106-597 106-598 328-067 328-065 105-136 116-846 105-071 105-065 328-066 106-596 105-827 105-845 328-064 196-276 105-825 194-033 106-162 105-118

REMARKS

QTY

DESCRIPTION

1

1 1 1 2 2 4 1 1 2 4 8 1 1 2 2 2 2 2 4 4 4 1 1 1 1 4 1

ENGINE (DEUTZ DIESEL) ELEMENT (12NF -3.562", SPIN-ON) FUEL FILTER ELEMENT (PRIMARY) BELT (1/HC38-39.62") OIL FILLER CAP ENGINE OIL DRAIN BOLT-ON CLAMP (1") RIGHT REAR ENGINE MOUNT SHOCK MOUNT (2 PIECE KIT) BOLT (5/8-NC X 4-1/2") WASHER (.656") U-BOLT CLAMP (2" TO 2-1/16") FLG LOCKNUT (3/8-NC) FLG LOCKNUT (5/8-NC) LK SCREW (M14-2.00 X 40mm, EPOXY) WASHER (9/16", HARDENED) LEFT REAR ENGINE MOUNT RIGHT FRONT ENGINE MOUNT BOLT (1/2-NC X 3-1/2", GD 8) ISOLATOR WASHER (1/2") LOCKNUT (1/2-NC) FRONT ENGINE SUPPORT MOUNT LK SCREW (M14-2 X 30mm, EPOXY) FLG LK BOLT (3/8-NC X 1-1/4") FLG LOCKNUT (3/8-NC) LEFT FRONT ENGINE MOUNT EXHAUST ELBOW FLG LK BOLT (3/8-NC X 3/4") COOLER FAN FLG SCREW (M8-1.25 X 20mm) WASHER (3/8")

1 1 4 4 1 1 1 1

FUEL PUMP FUEL LIFT PUMP GASKET INJECTOR PUMP INJECTOR (PNCL W/RTNR) INJECTOR PUMP GASKET ELBOW GASKET EXHAUST MUFFLER STARTER SOLENIOD COVER

SEE FOOTNOTE 1

TORQUE TO 100 FT LBS SEE FOOTNOTE 1 SEE FOOTNOTE 1 THREE-PIECE KIT

TORQUE TO 100 FT LBS

SEE FOOTNOTE 1

NOT SHOWN:

194-615 165-744 195-861 195-860 165-745 165-746 194-622 215-188

SEE FOOTNOTE 2

195-862 217-722 165-734 217-731 165-727 215-183 106-930 106-175

1 1 1 1 4 1 1 1

STARTER SEE FOOTNOTE 2 FUEL SHUT-OFF SOLENOID GASKET STARTER SOLENOID SEE FOOTNOTE 2 EXHAUST MANIFOLD GASKET SENDER, OIL PRESSURE HD STUD (M10-1.50 X 40mm) LOCKNUT (M10-1.50)

FOOTNOTES:

1. NO PAINT AREA: CLEAN PAINT OFF OF ENGINE BLOCK AND MOUNT BEFORE BOLTING MOUNTS TO BLOCK. TAP OUT MOUNTING HOLES (M14 X2.0) TO REMOVE PAINT: CLEAN THREADS WITH SAFETY SOLVENT: DRY WITH COMPRESSED AIR. 2. IF REPLACING STARTER, USE SOLENOID COVER 215-1549 INSTEAD OF 215-188.

NOTE:

03

ID0138079

16

17

18

19

20

ALTERNATOR 5700

7

3

4

14 12

2

6

4

13

5 10

11

8

1 9

04

ID0091475

21

ALTERNATOR 5700

REF PART NO. NUMBER

QTY

DESCRIPTION

1. 106-162 2. 170-091 3. 360-067 4. 215-159 190-1244 5. 362-628 6. 300-4773 7. 106-380 8. 105-170 9. 313-560 10. 106-386 11. 184-334 12. 170-266 13. 106-200 14. 184-119

4 1 1 1 1 1 1 1 1 1 6 1 1 2 1

FLG SCREW (M8-1.25 X 20mm) BELT (1/HC38-39.62") ADJUSTABLE STRAP ALTERNATOR ALTERNATOR KIT GUARD GUARD BRACKET FLG LK SCREW (M8-1.25 X 16mm) BOLT ((5/16-NC X 3") FUSE MOUNT BRACKET FLG LOCKNUT (M8-1.25) SPACER (2.000") SHEAVE (1-GROOVE) FLG LK SCREW (M8-1.25 X 45mm) SPACER

REMARKS

OBSOLETE INCLUDES REF. NO 6 & WIRING UPGRADE.

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0091475

22

23

24

25

26

FUEL LINE 7 32 33 8 10 6 9

11

5

27

3 4 3

11 13

12 11 14

30 26

8

1

15

31 9

8 30 25

28

21 20

29

23 24

17 34

28

18

16 RETURN FUEL 19 20 20

22

TO FUEL INLET

2

07

ID0112089

27

FUEL LINE REF PART NO. NUMBER

1. 364-512 2. 364-494 3. 110-134 4. 116-323 5. 364-080 364-659 6. 363-139 7. 110-485 8. 105-826 9. 105-845 10. 110-253 11. 110-217 12. 156-729 13. 116-322 14. 116-322 15. 156-926 116-460 16. 155-146 17. 217-517 18. 105-214 19. 156-239 20. 110-249 21. 116-108 22. 116-108 23. 156-253 24. 110-490 25. 116-335 26. 110-332 27. 116-322 28. 110-353 29. 116-335 30. 110-333 31. 358-558 32. 364-663 33. 155-708 34. 165-704

QTY

DESCRIPTION

2 1 1 1 1 1 4 4 6 2 1 AR AR 1 AR 2 1 6 2 4 AR AR 1 1 AR 1 AR 4 AR 2 2 1 1 1

LEFT FUEL TANK STEP RIGHT STEP FUEL TANK WORM CLAMP (2.06" TO 2.75") FUEL HOSE (2" X 3") FILLER NECK (FUEL TANK) FILLER NECK BRACKET (FUEL FILLER) FUEL CAP (1-1/2") FLG BOLT (3/8-NC X 1") FLG LOCKNUT (3/8-NC) POP RIVET (3/16" X 1/2") WORM CLAMP (7/16" TO 1") S/O TEE (08H-08H-08H) BULK HOSE (1/2", SOLD PER 1") BULK HOSE (1/2", SOLD PER 1") FUEL SUPPLY LINE (16T) BULK HOSE (1", SOLD PER FT) S/O COUPLER (12S-16H90) FUEL SENDER FLG SCREW (#10-24 X 1/2") S/O SHUT-OFF (02N-05H90) WORM CLAMP (1/4" TO 5/8") BULK HOSE (5/16", SOLD PER 1") BULK HOSE (5/16", SOLD PER 1") S/O COUPLER (03H-05H) SQUEEZE CLAMP (5/16") BULK HOSE (1", SOLD PER FT) BOLT-ON CLAMP (1-5/8") BULK HOSE (1/2", SOLD PER 1") WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (1", SOLD PER FT) BOLT-ON CLAMP (1") BRACE PLATE FILLER NECK SCREEN O-RING (218 D70) GASKET

REMARKS

OBSOLETE

USE 1 @ 40" USE 1 @ 5" USE WITH DANA 60 USE WITH PLANETARY

USE 1 @ 38" USE 1 @ 42"

USE 1 @ 34.5" (CARRARO ONLY) CARRARO ONLY USE 1 @ 11" USE TWO WORM CLAMPS WITH PLANETARY. USE 2 @ 15"

BEGINS WITH S/N BEGINS WITH S/N

FOOTNOTES:

NOTE:

07

ID0112089

28

COLD START KIT

14 7

13

4

21

9 3 8

5

WHT/BLK

10

18

12

BLK

6

15

19

1

26

ORG

20

26 87

22 20

85

86

30

POWER RELAY

BLK

2

WHT/BLK

16

RELAY SOLENOID

WHT/BLU

11 20

17

24

25

STARTER SOLENOID 16 ORG

ORG

25

01

23

ID0138978

29

COLD START KIT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

190-400 105-003 4 105-822 4 105-825 2 105-834 2 105-842 1 110-248 5 110-170 1 115-365 AR 156-018 AR 363-022 1 156-255 1 156-204 156-205 195-841 1 110-252 195-844 195-842 1 195-843 1 156-204 156-205 215-073 1 215-590 2 215-077 1 217-789 1 215-458 1 215-459 1 215-478 3 215-489 AR 215-490 AR 215-490 AR 215-490 AR 215-527 2

DESCRIPTION

REMARKS

COLD START CONVERSION KIT FLG LOCKNUT (5/16-NC) FLG LK BOLT (5/16-NC X ") FLG LK BOLT (3/8-NC X 3/4") FLG LOCKNUT (3/8-NC) SCREW (M8-1.25 X 20mm, ALN) CABLE TIE (1/16" TO 1-1/4") WORM CLAMP (4-1/8" TO 5") GROMMET (2-1/8", SOLD PER 1") BULK TUBING (1/8", SOLD PER 1") MOUNT BRACKET TUBE CONNECTOR (02T-02N90, ORF) FERRULE (02T) NUT (02T) VALVE/CANISTER BRACKET CAPLUG (3/4") GASKET ETHER CANISTER INJECTOR NOZZLE FERRULE (02T) NUT (02T) SENSOR SWITCH RING TERMINAL (3/8") ROCKER SWITCH ROCKER SWITCH MB TERMINAL (14/16GA, .156") FMB TERMINAL (14/16GA, .156") BUTT CONNECTOR (14/16GA) RALLY WRAP (3/8", SOLD PER 1") BULK WIRE (16GA, ORG,SOLD PER 1") BULK WIRE (16GA, ORG,SOLD PER 1") BULK WIRE (16GA, ORG,SOLD PER 1") FMC TERMINAL (1/4")

INCL REF NO.'S 1-12 & 14-28

USE 1 @ 1-1/2" USE 1 @ 60" USED ON 2300, 2310, 3210, 3500, 3610, 4500, & 5700

SHIPPED WITH CMW-772 CAUTION FLAMABLE GAS CARD

FOOTNOTE 1

USED ON 2300, 2310, 3210, 3500, 3610, & 4500 5700

USE 1 @ 60" USE 1 @ 12" USE 1 @ 60" USE 1 @ 56"

NOT SHOWN:

275-378 275-418 275-419 275-420

FOOTNOTES:

1 1 1 1

COLD START DECAL COLD START OPERATIONS DECAL CAUTION FLAMMABLE GAS DECAL COLD START OPERATIONS DECAL

USED ON 2300, 2310, 3210, 3500, 3610, 4500, & 5700 USED ON 350SX

1. REFER TO INSTALLATION DIAGRAM 050-149 FOR INSTALLATION INSTRUCTIONS. REFER TO ITEM 1 OF TECHNICAL BITS DATED 12-19-85 FOR COLD WEATHER STARTING INSTRUCTIONS. REFR TO ITEM 2 OF TECHNICAL BITS DATED 12-19-85 FOR TROUBLE SHOOTING THE ETHER COLD START KIT. ETHER CANISTER REF NO 10 MUST BE ORDERED SEPERATELY FROM KIT.

NOTE:

01

ID0138978

30

NOTES:

ID0134963

31

FRAME COMPONENTS

ID0135068

32

33

34

GROUND DRIVE GEARBOX

6

8

15 7

17 1

12

5 22

23 23

2

24

18 16

8

11

4

3

13 9

8

6

15

19 14

10

5 8

21 20

DANA 60

22 DIFFERENTIAL SIDE

22

12

ID0110655

35

GROUND DRIVE GEARBOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15 16.

17.

18.

19.

20.

21.

22.

23.

24.

105-069 105-072 105-805 105-062 105-121 106-794 105-238 105-483 106-962 105-825 105-848 115-211 125-049 155-806 165-100 168-003 167-139 167-293 169-012 169-013 169-068 169-014 169-069 500-228 105-995 105-362 158-943 500-658 149-112 105-575 116-672 155-851 157-569 110-333 156-926

QTY

1 8 8 2 2 8 8 6 6 8 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1

DESCRIPTION

WASHER (.406") LOCK WASHER (3/8") BELLEVILLE WASHER (3/8") FLG BOLT (1/2-NC X 1-1/2", FER) BOLT (1/2-NC X 1") BOLT (3/8-NC X 1-3/4", SOC) BOLT (3/8-NC X 1-1/2", SOC) BOLT (9/16-NC X 1-1/4") FLG BOLT (9/16-NC X 1-1/4",FER) FLG LK BOLT (3/8-NC X 3/4") BOLT (3/8-NC X 3/4 ", GD8) PLUG (08N, SQ, MAG) BALL BEARING (2.165") INTERNAL SEAL (1.750") LARGE GEAR PINION GEAR (19T) OUTPUT SHAFT (14T) OUTPUT SHAFT (14T) GEARBOX COVER MOUNTING PLATE MOUNTING PLATE FLANGE (1.750"-26S) FLANGE (1.148"-29S) INTERNAL SNAP RING (1.562") FLG LOCKNUT (3/4-NF) FLG NUT (7/8-NF) HYDRAULIC MOTOR SEAL REPAIR KIT HYDRAULIC MOTOR ROLL PIN (.500" X 1.250") INTERNAL SNAP RING (2.875") INTERNAL SEAL (1.552") INTERNAL SEAL 1.875") BOLT-ON CLAMP (1") FUEL SUPPLY LINE (16T)

REMARKS

DANA 60 DANA 60 LOCTITE DANA 60, LOCTITE DANA 60 LOCTITE

DANA 60 SEE FOOTNOTE 1 DANA 60 DANA 60 LOCTITE DANA 60, LOCTITE USED WITH 3700 DANA 44 USED WITH 3700, 5700 DANA 60 DANA 60.

DANA 60 SEE FOOTNOTE 2 DANA 60

NOT SHOWN:

FOOTNOTES:

1.

2.

USE SILICONE (RTV) GASKET MATERIAL ON GEAR BOX COVER, ON MOTOR MOUNTING SURFACES, & AT MOUNTING PLATE TO DIFFERENTIAL HOUSING SURFACE. INSTALL SNAP RING (REF NO 24) IN GEAR BOX MOUNTING PLATE BEFORE PLATE IS BOLTED TO DIFFERENTIAL HOUSING.

NOTE:

12

ID0110655

36

37

38

FRONT DIFFERENTIAL DANA 60

7 5 23

4 1

32

9

3

33 8 6

19 14 13

7

25 28

16

20

11 24

15 1

2 22

7

16 26

22 3

30

7 11

34

25

10 18 12 27

17 31

10 29

21

03

ID0138087

39

FRONT DIFFERENTIAL DANA 60

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

DESCRIPTION

REMARKS

161-304

FRONT STEER DIFF-DANA 60 HDLS

INC REF NO'S 1-3, 7-17, 19-34, & P/N 110-054

161-153 2 160-418 1 184-143 2 181-981 2 105-874 2 183-584 2 160-306 2 105-405 105-509 161-297 1 182-020 1 160-160 2 105-426 115-005 2 182-099 2 115-002 301-151 4 190-273 105-825 4 125-301 4 105-404 2 105-349 2 105-424 10 105-353 4 105-451 AR 105-516 2 125-1065 4 180-723 1 125-716 8 155-808 4 160-187 2 160-336 2 180-061 4 181-381 2 182-103 2 205-671 2 105-362 1 155-853 1 105-716 4

SPINDLE HOUSING TIE ROD TAPERED INSERT (.750") TAPERED INSERT (1") FLG LK BOLT (3/8-NC X 1-1/2") TAPERED PIN (1" X 2.44") TIE ROD END (3/4-NF) CASTLE NUT (9/16-NF) COTTER PIN (1/8" X 1") DIFFERENTIAL YOKE (1.184"-29S) SPINDLE FLANGE (1.573", 26S) LUG BOLT (3/4-NF X 1-13/16") ZERK (1/4-NF,90) CROSS/ BEARING KIT (1-17/32") ZERK (02N90) SPINDLE BOLT LOCK SPINDLE BOLT CONVERSION KIT FLG LK BOLT (3/8-NC X 3/4 ") COMPOSITION BUSHING (.750") JAM NUT (3/4-NF) CASTLE NUT (1-NF) LUG NUT (3/4-NF) BOLT (3/4-NF X 2-5/8", NYLOK GD8) SPRING WASHER (3/4") ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") CROSS / BEARING KIT (1-1/8") FLANGE BUSHING (1") INTERNAL SEAL (3") FRONT AXLE SHAFT (15.62"-35T) SPINDLE SHAFT & YOKE SPINDLE WASHER (.750") SPINDLE WASHER (1.000") AXLE YOKE (1.416", 35S) HUB CAP (1.982") FLG NUT (7/8-NF) INTERNAL SEAL (1.875") SET SCREW (3/8-NC X ")

110-054

MACHINE BUSHING (1.3/4",14GA)

QTY

2

SEE FOOTNOTE 1

SEE FOOTNOTE 2 & 3

INCL ZERK

INCL REF NO'S 13 - 15,19,20,24 & 28;

SEE FOOTNOTE 4

SUPERCEDES 125-260 & 125-261

1. LOCTITE, REF NO 3, INTO ARM OF SPINDLE HOUSING. 2. REFER TO DIFFERENTIAL ASSEMBLY INSTRUCTIONS 052-185.

3. REF NO 8, DIFFERENTIAL, INCLUDES DIFFERENTIAL ASSEMBLY, GEARS, BEARINGS, AXLE SEALS, LESS AXLE SHAFTS, SPINDLES 4. REFER TO INSTALLATION DIAGRAM 050-946.

03

ID0138087

40

REAR AXLE DANA60 5700/Z5700

FO OT

NO T

E

2

1

2

3 4 10 8

11 12

9

6 7 5

02

ID0138088

41

REAR AXLE DANA60 5700/Z5700 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

161-293 1 106-145 4 105-919 4 155-856 2 115-533 2 161-280 1 161-281 1 125-024 2 115-520 2 181-049 2 105-426 10 105-424 10

DESCRIPTION

REMARKS

REAR AXLE HOUSING BOLT (1-NC X 2-1/4", GD8) FLG NUT (1-NC) INTERNAL SEAL (1.875") INTERNAL SNAP RING (3.5") SHORT AXLE (23.50", RT) LONG AXLE (24.50", LF) BALL BEARING (1.968") EXTERNAL SNAP RING (2") SHRINK RING (1.966") LUG BOLT (3/4-NF X 1-13/16") LUG NUT (3/4-NF)

NOT SHOWN:

FOOTNOTES:

1. INCLUDES AXLE HOUSING WITH MOUNTS, DIFFERENTIAL ASSEMBLY, GEARS, & BEARINGS LESS AXLES SHAFTS & SEALS. 2. FOR MORE INFORMATION SEE PARTS PAGES TITLED "DIFFERENTIAL, DANA 60 HD OPTION" (804-708)

NOTE:

02

ID0138088

42

CARRIER

DANA 60 LIMITED SLIP

21 25 2

10 8 27

76

9 20

5 4

13

14 19

5 17

1 26

23 11 13

24

23

15 18 17

22 12

3

19

24 4

16

03

ID0113538

43

CARRIER

DANA 60 LIMITED SLIP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

105-002 4 105-362 1 105-516 1 125-1066 2 155-807 4 125-285 1 125-286 1 125-295 1 125-296 1 155-853 1 157-569 1 161-297 1 161-293 1 165-613 1 501-142 AR 501-143 AR 501-144 AR 501-145 AR 501-149 1 501-150 12 501-153 10 501-160 2 501-161 1 501-162 2 501-163 AR 501-164 AR 501-165 AR 501-166 AR 501-167 AR 501-168 AR 501-169 AR 501-287 1 501-766 2 501-341 1 501-767 1 161-278 1 501-425 1

DESCRIPTION

BOLT (1/2-NC X 2-1/2") FLANGE NUT (7/8-NF) ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") INTERNAL SEAL (1.500") TAPERED ROLLER BEARING (1.25") BEARING RACE ((2.875") TAPERED ROLLER BEARING (1.625") BEARING RACE (3.5") PINION SEAL (1.875") INTERNAL SEAL (1.875") FRONT AXLE HOUSING REAR RIGID AXLE HOUSING COVER GASKET SHIM (.003") SHIM (.005") SHIM (.010") SHIM (.032") SLINGER BOLT (1/2-NF X 1-1/8") FLG LK BOLT (3/8-NC X 5/8") SPIDER GEAR SPIDER SHAFT PINION GEAR SHIM (.032") SHIM (.003") SHIM (.005") SHIM (.010") SHIM (.030") SHIM (.003") SHIM (.005") SHIM (.010") DIFFERENTIAL COVER AXLE GEAR (1.5" - 35T) CLUTCH PACK RING GEAR & PINION (5.86:1 RATIO) CARRIER PARTS ASS'Y OIL BAFFLE

REMARKS

LOCTITE (RED)

RC271 / RC272

SUPERCEDES 125-260 & 125-284 FRONT ONLY

FRONT ONLY 3500 & 3700 REAR WITH GEARS, SEE FOOTNOTE 2; WITH GEARS, SEE FOOTNOTE 2

INCL REF #5

INCL REF #'S 2,6-10,12,13,15,20,21, & 27.

INCL REF #'S 3,17-19,23 & 24

FOOTNOTES: 1. REFER TO ASSEMBLY INSTRUCTIONS 052-184 2. INCLUDES AXLE TUBES, DIFFERENTIAL CENTER CASTING, & ITEMS 1-9,12-28. LESS PINION SEAL & AXLE SHAFTS. NOTE:

03

ID0113538

44

45

46

PLANETARY DRIVE GEAR BOX

21 14 2 3 3

12

1

16 20

18

8 2

1 12

17 6

4 23

22 11 15

9 4 5

25

10 19 13

01

7

24

ID0140987

47

PLANETARY DRIVE GEAR BOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

22.

23.

24.

25.

166-165 105-069 105-517 105-848 115-457 125-040 125-129 155-895 157-719 167-325 105-281 168-042 168-043 169-079 169-080 328-353 159-003 115-446 115-127 115-211 115-115 105-883 106-707 106-707 149-040 158-932 106-204

QTY

2 2 2 2 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 8 4 4 1 1 4

DESCRIPTION

GEAR BOX PARTS ASS'Y WASHER (3/8") DOWEL PIN (.375" X 1") BOLT (3/8-NC X 3/4 ") EXTERNAL SNAP RING (2.50") BALL BEARING (1.968") BALL BEARING (60mm) INTERNAL SEAL (1.688") EXTERNAL SEAL (60mm) OUTPUT SHAFT BOLT (3/8-NC X 2-1/2",ALN,GD8) OUTPUT GEAR (47T) PINION (29T) FRONT HOUSING REAR HOUSING GEAR BOX TORQUE ARM AIR VENT (02N) PLUG (02N, ALN, SS) REDUCER (08N-02NF) PLUG (08N, SQ, MAG) STREET ELBOW (08N-08NF90) FLG LOCK BOLT (3/8-NC X 2") SCREW (M12-1.75 X 45mm, ALN) SCREW (M12-1.75 X 45mm, ALN) HYDRAULIC MOTOR HYDRAULIC MOTOR BOLT (1/2-NC X 1-1/2", ALN)

REMARKS

INCLUDES REF NO'S 1 - 25

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140987

48

49

50

51

52

53

54

55

56

CARRIER (CARRARO PLANETARY) CARRARO PLANETARY

7 3 4 6

5

1

2

14

8 14 19

18 9 17 15 16

10 11

02

12 13

ID0092982

57

CARRIER (CARRARO PLANETARY) CARRARO PLANETARY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

161-313 2 114-036 2 118-060 6 501-894 6 126-203 18 501-895 6 501-896 6 107-349 4 501-897 2 501-898 2 118-061 2 178-175 12 107-350 12 499-531 4 157-224 2 501-899 2 107-351 16 501-900 2 157-749 2

DESCRIPTION

REMARKS

CARRIER PLUG, CARRIER EXTERNAL SNAP RING PLANETARY GEAR, (Z=23) BEARING, NEEDLE THRUST WASHER CROWN GEAR, (Z=60) BOLT (M8X20) THRUST WASHER WASHER EXTERNAL SNAP RING CENTERING BUSHING BOLT, (M10X45) SELF-LOCK BEARING O-RING WHEEL CARRIER STUD, WHEEL HUB WHEEL HUB (INCLUDES 17) SEAL, CASSETTE

INCL REF 2 THRU 19

NOT SHOWN:

FOOTNOTES:

2 LOCK PIN 2 THRUST WASHER 2 LOCK RING NOT AVAILABLE AT THIS TIME

NOTE:

02

ID0092982

58

59

60

61

62

STEERING ARM CARRARO PLANETARY

18

9 8

17

7 13 12 10 4 2

1

8

7 11

9

3 16 15 14 5 4 6 2

02

ID0092992

63

STEERING ARM CARRARO PLANETARY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

115-065 2 107-341 16 501-882 2 107-342 2 501-881 2 115-066 2 162-028 2 107-343 2 162-029 2 162-030 1 107-344 4 157-747 2 178-172 2 178-173 2 178-174 2 107-345 2 162-031 1 190-894 1

DESCRIPTION

ZERK M6-1 BOLT M12-1.75 X 30mm KING PIN, SWIVEL HOUSING NUT (M18-1.5) SELF-LOCK KING PIN, SWIVEL HOUSING ZERK M6-1X45 DEGREES BALL JOINT NUT (M18-1.5) STEERING ARM STEERING CYLINDER BOLT (M12X45MM) SELF-LOCK OIL SEAL BUSHING BUSHING BUSHING BOLT (M16X100MM) TIE ROD OIL SEAL KIT

REMARKS

INCL REF. 17

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0092992

64

NOTES:

ID0134963

65

POWER TRAIN

ID0135064

66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

TIRE - TUBE - WHEEL

5 2 4

1

4 3 6

7 6

02

8

ID0091159

85

TIRE - TUBE - WHEEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

205-926 205-787 205-919 205-348 4 205-255 4 205-1153 4 205-102 4 205-109 4 205-161 4 205-165 205-160 375-059 AR 105-340 AR 105-371 AR

DESCRIPTION

REMARKS

T/W (29 X 12.50-15, B4TL, W/5) T/W (31 X 15.50-15, D8TT, W/5) T/W (31 X 15.50-15, D8TL, W/8) WHEEL (10 X 15, W/5) WHEEL (13 X 15, W/5) WHEEL (15 X 15, W/8) TIRE (29 X 12.50-15, B4TL) TIRE (31 X 15.50-15, D8TT) VALVE STEM (.625") VALVE CAP (.305"-32) INNER TUBE (31 X 15.50-15) WHEEL WEIGHT (100 LB) FLANGE LOCKNUT (3/4-NC) BOLT (3/4-NC X 6-1/2")

INCL REF NO'S 1-3 & 4 INCL REF NO'S 1-3 & 4 INCL REF NO'S 1,2,4 & 5

INCL REF NO 4 INCL REF NO 4 2 PER WHEEL 2 PER WEIGHT INCL REF NO 4

NOT SHOWN:

FOOTNOTES:

NOTE:

BEFORE INSTALLING WHEELS ON TRACTOR, CLEAN LUG NUT CONICAL SEAT TO REMOVE PAINT; CLEAN WHEEL MOUNTING SURFACE (AXLE OR SPINDLE FLANGE AND WHEEL CENTER DISC) TO REMOVE PAINT.

02

ID0091159

86

87

88

89

90

91

92

93

94

4 POST ROPS COVER

5

2

10

7 10

11

1 9

11

10

7 11

9

7 9

3 9

6 4

8

04

ID0125899

95

4 POST ROPS COVER REF PART NO. NUMBER

QTY

190-449 306-273 1 306-282 1 306-283 1 117-1030 1 306-284 1 306-286 1 306-285 1 7. 110-348 26 8. 105-089 4 9. 105-117 8 10. 106-243 5 11. 105-285 4 1.

2.

3.

4.

5.

6.

DESCRIPTION

REMARKS

4-POST ROPS CONVERSION KIT CANOPY CANOPY REAR PLATE CANOPY FRONT PLATE CANOPY HEADLINER REAR HEADLINER SUPPORT RT FRONT HEADLINER SUPPORT LEFT FRONT HEADLINER SUPPORT POP RIVET (3/16" X .664") LOCKNUT (5/16-NC) WASHER (5/16") SCREW (5/16-NC X 1-1/2", SLF TAP) BOLT (5/16-NC X 1-3/4")

INCL REF NO'S 1 - 11;

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTALLATION INSTRUCTIONS. "4-POST ROPS"

ADDITIONAL PARTS TO THIS KIT ARE SHOWN ON PAGE TITLED

CANOPY AND HEADLINER ASSEMBLY: POP RIVET REAR PLATE (REF NO 2) TO CANOPY PLATE. NOTE: POP RIVET FRONT PLATE (REF NO 3) TO CANOPY PLATE. INSTALL HEADLINER FLUSH AGAINST FRONT PLATE (REF NO 3).

POP RIVET REAR, RIGHT SIDE AND LEFT SIDE SUPPORTS, FOR HEADLINER, TO CANOPY PLATE.

04

ID0125899

96

97

98

NOTES:

ID0134963

99

CONTROL COMPONENTS

ID0135065

100

HAND THROTTLE

17

7 11 14

15

16 2

18 5

8

19

10 22

9 6

13

21

5

12

1

12

4 8

15 18

6 3

20

L

9

10

805-286

101

HAND THROTTLE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

105-208 105-058 105-512 365-073 365-185 105-095 105-152 105-065 105-834 110-067 110-082 110-590 115-476 106-270 115-656 125-779 365-458 365-460 365-076 301-732 167-230 365-082 105-079 115-601

QTY

1 3 2 1 1 2 2 1 4 2 2 1 2 2 1 2 1 1 2 1 1 1 2 1

DESCRIPTION

BOLT (1/2-NC X 1-1/4") BELLEVILLE WASHER (1/2") COTTER PIN (3/32" X 3/4") THROTTLE ROD (1/4-NF X 19.75") THROTTLE ROD (1/4-NF X 24.00") WASHER (1/4") NUT (1/4-NF) LOCKNUT (1/2-NC) FLG LOCKNUT (3/8-NC) CLEVIS (1/4-NF) CLEVIS PIN (1/4" X 11/16") KNOB (3/8-NC, ORANGE) GRIP RING (.250") BOLT (M6-1.0 X 20mm) FRICTION WASHER (1/2", NYLON) FLG BUSHING (.500", NYL) HAND THROTTLE LEVER THROTTLE ROD (1/4" X 7.995") BELL CRANK PLATE BELL CRANK BELL CRANK THROTTLE LEVER (ENGINE) LOCK WASHER (1/4") EXTENSION SPRING (4.062")

REMARKS

SEE FOOTNOTE 1 3700 5700

BEGINS WITH S/N

BEGINS WITH S/N

FOOTNOTES

NOTE:

L

805-286

102

CRUISE FOOT CONTROL 5 7

4

9

8 6 9

8 7

2

2

11

1

10

3 3

17

ID0025503

103

CRUISE FOOT CONTROL REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11

215-1941 106-848 106-385 107-769 324-554 106-079 107-092 105-079 105-865 323-921 105-274

QTY

1 4 4 1 1 1 2 2 2 1 1

DESCRIPTION

ONE AXIS 12V FOOT CONTROL, DEUTSCH FLG SCREW (M6-1.00 X 25MM) FLG LOCKNUT (M6-1.00) JAM NUT (M10-1.50) PEDAL SCREW (M10-1.50 X 30MM) WASHER (.254") LOCK WASHER (1/4) BOLT (1/4-NC X 3/4", GD8) CRUISE FOOT CONTROL BASE SCREW (M10-1.50 X 20MM, 10.9)

REMARKS

SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. USE ON RT115Q BEGINS WITH S/N: CMWR115QHD0000478. FOR RT115Q UNITS BEFORE THIS SERIAL NUMBER, USE KIT 190-1827 TO REPLACE CONTROLS AND UPDATE THE WIRE HARNESS, 215-1559, WITH THE CORRECT CONNECTORS. 2. IF REPLACING FOOT CONTROL 215-1537 ON A RT95 CRUISE UNIT OR RT115 CRUISE UNIT, USE KIT 190-2091, WHICH INCLUDES FOOT CONTROL 215-1941 AND CONNECTORS, BEGINS WITH S/N: CMWR15T3HD0000307.

NOTE:

17

ID0025503

104

PARKING BRAKE

1

3700/5700

2

3 4 2

2

6

7

5 2 8

21 10 14

9

5 19

13 20 12 11

15

17

22

18

11

16

09

ID0111776

105

PARKING BRAKE 3700/5700 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

110-469 160-744 105-823 105-003 163-083 105-826 105-156 105-834 110-150 105-512 105-826 160-765 105-834 313-176 106-012 163-209 363-657 363-658 163-130 182-135 105-047 163-218

QTY

1 1 4 4 1 3 2 2 2 2 8 1 4 1 2 1 1 1 2 2 1

DESCRIPTION

GRIP (7/8", ORANGE) PARKING BRAKE LEVER FLG LK BOLT (5/16-NC X 3/4") FLG LOCKNUT (5/16-NC) BRAKE CABLE (5/16" X 48.750") FLG LOCK BOLT (3/8-NC X 1") BOLT (3/8-NC X 1-1/2") FLG LOCKNUT (3/8-NC) CLEVIS PIN (5/16" X 1") COTTER PIN (3/32" X 3/4") FLG LCK BOLT (3/8-NC X 1") BRAKE DISC FLG LOCKNUT (3/8-NC) BRAKE CALIPER MOUNT FLG BOLT (5/8-NC X 3") BRAKE CALIPER UPPER CALIPER MOUNT LOWER CALIPER MOUNT BRAKE ADJUSTMENT PLATE FLANGE YOKE (1.088"-14S) LOCKNUT (3/8-NC) BRAKE STATOR SHOE

REMARKS

LOCTITE 5700 PLANETARY

3700

5700 PLANETARY 5700 PLANETARY 5700 PLANETARY OUTPUT

BRAKE STATOR INCLUDES 2 PIECES.

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0111776

106

GROUND DRIVE CONTROLS

19

15

14

2

8

2 4

11

13

17

1

3

7

20

16 12

6 23

5 9

23

18 10

18 10 21

24

22 25

G

805-292

107

GROUND DRIVE CONTROLS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

1 4 2 8 1 2 1 2 1 2 1 2 1 1 2 1 2 2 1 2 2 1 4 2 2

506-021 105-832 105-811 105-284 196-322 105-865 196-131 105-197 110-697 105-047 365-443 105-019 365-441 331-422 108-147 331-166 110-318 110-102 110-487 106-678 106-506 313-543 105-805 105-047 501-153

DESCRIPTION

NUT (#10-32) FLG LOCKNUT (1/4-NC) LOCKNUT (#10-24) WASHER (3/16") CONTROL CABLE (#10-32 X 37") BOLT (1/4-NC X 3/4", GD8) FRICTION CONTROL BOLT (1/4-NC X 1") BOLT-ON CLAMP (.360") LOCKNUT (3/8-NC) GROUND DRIVE LEVER BOLT (3/8-NF X 1") CABLE MOUNT DRIVE PLATE FLG LK BOLT (3/8-NC X 1-1/4")GD8 BOLT-ON BACK-UP (.360") BALL JOINT (#10-32, FM) ROD END (3/8-NF, FM) KNOB (1/2-NC, ORG) LOCKNUT (1/4-NF) BOLT (#10-24 X 3/4") CABLE MOUNT BELLEVILLE WASHER (3/8") LOCKNUT (3/8-NC) FLG LK BOLT (3/8-NC X 5/8")

REMARKS

GROUND DRIVE

GROUND DRIVE

FOOTNOTES

NOTE:

G

805-292

108

109

110

ATTACHMENT DRIVE CONTROLS

19

8 11

14 17

4

1

20

21

9

5 6

2 7 15

13

18

2

22 16 26

24

26

10

3

23 12

9

21

3 25

G

16

805-285

111

ATTACHMENT DRIVE CONTROLS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

506-021 105-832 106-048 105-284 196-334 105-865 196-131 105-197 110-697 105-047 365-443 105-019 105-108 365-441 331-422 108-147 331-166 110-318 110-102 110-375 106-678 106-049 105-047 501-153 313-543 313-544 105-805

QTY

1 4 4 8 1 2 1 2 2 2 1 2 2 1 1 2 2 2 2 1 2 4 2 2 1 1 4

DESCRIPTION

NUT (#10-32) FLG LOCKNUT (1/4-NC) LOCKNUT (#10-24) WASHER (3/16") CONTROL CABLE (#10-32 X 58") BOLT (1/4-NC X 3/4", GD8) FRICTION CONTROL BOLT (1/4-NC X 1") BOLT-ON CLAMP (.360") LOCKNUT (3/8-NC) GROUND DRIVE LEVER BOLT (3/8-NF X 1") BOLT (3/8-NF X 1-1/4") CABLE MOUNT DRIVE PLATE FLG LK BOLT (3/8-NC X 1-1/4")GD8 BOLT-ON BACK-UP (.360") BALL JOINT (#10-32, FM) ROD END (3/8-NF, FM) KNOB (1/2-NC, YELLOW) LOCKNUT (1/4-NF) BOLT (#10-24 X 3/4", PLPS) LOCKNUT (3/8-NC) FLG LK BOLT (3/8-NC X 5/8") CABLE MOUNT MOUNT BRACKET BELLEVILLE WASHER (3/8")

REMARKS

GROUND DRIVE

GROUND DRIVE 3700 5700

FOOTNOTES

NOTE:

G

805-285

112

NOTES:

ID0134963

113

HYDRAULICS

ID0135071

114

115

116

117

118

OIL COLLER HYDRAULICS 5700

3

1 2

8 11 20 17 11

13

7 TO ENGINE 9 16 5 15 14

18

8 1 11 5 11

TO RETURN LINE 18

19 9

INLET

7

TO ENGINE

10

OUTLET 11 W FLO

12 11 6

TO OIL FILTER 4 11 10

05

6

12 11

ID0111843

119

OIL COLLER HYDRAULICS 5700

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

105-825 14 194-612 1 194-033 158-576 1 115-399 AR 155-161 2 155-174 2 149-093 2 514-021 2 514-114 2 110-353 8 116-460 AR 306-813 1 362-937 1 105-826 4 105-845 4 116-636 AR 115-399 AR 116-636 AR 107-011 6

DESCRIPTION

FLG LK BOLT (3/8-NC X 3/4") FAN SHROUD COOLER FAN CHECK VALVE (12SF-12SF) BULK STRIP (3/4", SOLD PER 1") S/O COUPLER (12S-16H) S/O COUPLER (12S-12H90) S/O COUPLER (12OFX-12H90) CONNECTOR (12O-12JFX) S/O BRANCH TEE (12S-16H-16H) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (1", SOLD PER 1") OIL COOLER MOUNT OIL COOLER FLG LK BOLT (3/8-NC X 1") FLG LOCKNUT (3/8-NC) BULK HOSE (3/4", SOLD PER 1') BULK STRIP (3/4", SOLD PER 1") BULK HOSE (3/4", SOLD PER 1") CLIP NUT (3/8-NC)

REMARKS

OBSOLETE

USE 2 @ 19", PER SIDE

USE 2 @ 5-3/4" SEAL GAPS WITH CAULKING

USE 1 @ 33" USE 2 @ 15-5/16", TOP & BOTTOM USE 1 @ 16-1/2"

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0111843

120

121

122

PUMPS AND RESERVOIR 5700 ENDS WITH S/N

20 18

10 22

19

11

21 17

3

18

P LS

2

EF CF

16 30

24

15

14

25 24

9 8 6 23

31

5

24

12

34

7 13 1 4 24 32

41

24

26 24

33

28 29

28 39

27

38

35 36

FROM OIL COOLER 37 40

09

ID0112198

123

PUMPS AND RESERVOIR 5700 ENDS WITH S/N REF PART NO. NUMBER

1.

QTY

158-025 1 190-805 499-633 500-639 105-226 2 364-456 1 157-041 1 158-459 1 515-594 1 154-284 1 116-218 1 115-320 1 110-008 1 110-828 1 105-214 6 155-074 1 154-301 1 105-826 4 158-901 1 105-190 2 514-296 1 110-217 2 116-286 AR 514-297 1 105-841 2 154-298 1 154-188 1 110-353 6 116-460 AR 116-460 AR 156-935 1 110-026 2 116-636 AR 110-336 1 155-195 1 116-460 AR 155-146 1 514-010 1 159-073 154-327 1 515-182 1 154-396 1 514-434 1 155-230 115-777 -

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

DESCRIPTION

HYD TANDEM PUMP(PISTON) SEAL REPAIR KIT NEUTRAL START MOUNTING KIT NEUTRAL START SWITCH WASHER (5/16") HYDRAULIC RESERVOIR O-RING (152 D70) HYDRAULIC PUMP HOSE (10OFX45-22"-3000) CONNECTOR (08S-08O45) SIGHT GLASS (2") GROMMET (1-1/2") FILTER BREATHER (2-1/8") HYD BREATHER CAP FLG SCREW (#10-24 X 1/2") PLUG (08S, SOC FM) CONNECTOR (10S-10O) FLG LK BOLT (3/8-NC X 1") PRIORITY VALVE BOLT (5/16-NC X 2-3/4") S/O COUPLER (04S-08H) WORM CLAMP (7/16" TO 1") BULK HOSE (1/2", SOLD PER 1") S/O COUPLER (O8S-O8H90) CLIP NUT (5/16-NC) CONNECTOR (10S-10O90) S/O COUPLER (16S-16H90) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (1", SOLD PER FT) BULK HOSE (1", SOLD PER FT) CHARGE PRESSURE LINE WORM CLAMP (1/2" TO 1-1/4") BULK HOSE (3/4", SOLD PER FT) STRAINER (24S-20SF) S/O COUPLER (20S-16H90) BULK HOSE (1", SOLD PER FT) S/O COUPLER (12S-16H90) CONNECTOR (12O-20S90) HYD OIL FILTER (16SF-16SF) CAP (08OF) HOSE (08OFX45-14"-3000) BK CONNECTOR (08O-08O90BK) S/O RUN TEE (16S-16H-12H) S/O COUPLER (16S-16H45) ABRASION SLEEVE (1.59" X 15")

REMARKS

SEAL KIT AVAILABLE (500-1573)

INCL REFLECTOR

LOCKABLE: EXPORT ONLY SEE FOOTNOTE 1

USE 1 @ 10"

USE 1 @ 10.5" USE 1 @ 22"

USE 1 @ 12.5"

USE 1 @ 17.5"

FOOTNOTES:

1. USE SCREWS, REF# 11, IN PLACE OF SCREWS THAT COME WITH FILTER BREATHER KIT, REF# 10.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPACEMENT OF O-RINGS.

09

ID0112198

124

PUMP AND RESERVOIR 5700 BEGINS WITH S/N

11

10 20 18

22

19

21 17

3

18

P LS

2

EF CF

16 30

24

15

14

25 24

9 8 6 23

31

5

24

12

34

7 13 1 4 24 32

41

24

26 24

33

28 29

28 39

27

38

35 36

FROM OIL COOLER 37 40

02

ID0112270

125

PUMP AND RESERVOIR 5700 BEGINS WITH S/N REF PART NO. NUMBER

1.

QTY

158-025 1 190-805 499-633 500-639 105-226 2 364-456 1 157-041 1 158-459 1 515-594 1 154-284 1 116-218 1 115-320 1 153-900 1 105-189 2 153-766 1 155-074 1 154-301 1 105-826 4 158-901 1 105-190 2 514-296 1 110-217 2 116-286 AR 514-297 1 105-841 2 154-298 1 154-188 1 110-353 6 116-460 AR 116-460 AR 156-935 1 110-026 2 116-636 AR 110-336 1 155-195 1 116-460 AR 155-146 1 514-010 1 159-073 154-327 1 515-182 1 154-396 1 514-434 1 155-230 115-777 -

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

DESCRIPTION

HYD TANDEM PUMP(PISTON) SEAL REPAIR KIT NEUTRAL START MOUNTING KIT NEUTRAL START SWITCH WASHER (5/16") HYDRAULIC RESERVOIR O-RING (152 D70) HYDRAULIC PUMP HOSE (10OFX45-22"-3000) CONNECTOR (08S-08O45) SIGHT GLASS (2") GROMMET (1-1/2") STRAINER SCREW (#6-32 X 1/2") LOCKING CAP (VENTED) PLUG (08S, SOC FM) CONNECTOR (10S-10O) FLG LK BOLT (3/8-NC X 1") PRIORITY VALVE BOLT (5/16-NC X 2-3/4") S/O COUPLER (04S-08H) WORM CLAMP (7/16" TO 1") BULK HOSE (1/2", SOLD PER 1") S/O COUPLER (O8S-O8H90) CLIP NUT (5/16-NC) CONNECTOR (10S-10O90) S/O COUPLER (16S-16H90) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (1", SOLD PER FT) BULK HOSE (1", SOLD PER FT) CHARGE PRESSURE LINE WORM CLAMP (1/2" TO 1-1/4") BULK HOSE (3/4", SOLD PER FT) STRAINER (24S-20SF) S/O COUPLER (20S-16H90) BULK HOSE (1", SOLD PER FT) S/O COUPLER (12S-16H90) CONNECTOR (12O-20S90) HYD OIL FILTER (16SF-16SF) CAP (08OF) HOSE (08OFX45-14"-3000) BK CONNECTOR (08O-08O90BK) S/O RUN TEE (16S-16H-12H) S/O COUPLER (16S-16H45) ABRASION SLEEVE (1.59" X 15")

REMARKS

SEAL KIT AVAILABLE (500-1573)

INCL REFLECTOR

USE 1 @ 10"

USE 1 @ 10.5" USE 1 @ 22"

USE 1 @ 12.5"

USE 1 @ 17.5"

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPACEMENT OF O-RINGS.

02

ID0112270

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

POWER BEYOND HYDRAULICS 5700 24

19 23

18 20

5 21

9 8

6

1 2

11

7

3

16

10 14

15

16 13

17

12 2

4

TO RETURN MANIFOLD TO OIL COOLER

02

22

ID0138125

141

POWER BEYOND HYDRAULICS 5700 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

190-918 155-197 1 110-353 2 116-335 AR 155-161 1 500-226 2 105-117 2 159-127 1 106-596 2 106-598 2 105-047 2 328-463 1 155-933 1 155-935 1 155-958 1 155-936 1 500-302 2 154-300 1 515-539 1 154-323 1 117-764 1 110-259 1 156-121 153-573 153-499 1

DESCRIPTION

REMARKS

AUX. MANIFOLD KIT S/O COUPLER (12S-16H45) WORM CLAMP (3/4" TO 1-1/2") BULK HOSE (1", SOLD PER FT) S/O COUPLER (12S-16H) BOLT (3/8-NC X 3") WASHER (5/16") AUXILIARY MANIFOLD SCREW (M14-2.00 X 30mm, EPOXY LK) WASHER (9/16", HARDENED) LOCKNUT (3/8-NC) MOUNT BRACKET QDC ADAPTER (12S-12J) DUST CAP (1/2"-3/4") TRICK QDC BODY (12-14S) DUST PLUG (1/2-3/4") PLUG (12S) CONNECTOR (10O-12S90) HOSE (10OFX45-92"-3000) CONNECTOR (08S-10O90) ABRASION SLEEVE (1.59" X 90") BOLT ON CLAMP (.625") COOLER SUPPLY LINE HYD CONTROL VALVE (5 SPOOL) POWER BEYOND SLEEVE

INCLUDES REF. NO.'S 1-21

USE 1 @ 6.5"

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF OPTIONAL MANIFOLD 159-127 IS NOT USED, POWER BEYOND SLEEVE/ELBOW 500-969/153-499 MUST BE REMOVED AND PLUG 500-736 INSTALLED IN THIS PLACE, SEE PARTS PAGE 805-353.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0138125

142

FRONT STEERING HYDRAULICS 5700 DANA AXLE

LS (LOAD SENSE)

DETAIL "A"

4

R (RT STEERING) P (PRESSURE) T (TANK) L (LF STEERING)

8 5

1

"RT" 25 "LS"

3

3 "LT"

"CF"

7

26 3

3

"P" 23

"T"

6

2

13

"LS"

12

9

22 24 15

10 16 17

19 14

10 15

16 20 FT LE

18

21

17

1

20 18 19 RI

1

11

T GH

23 23

21 11

02

ID0138132

143

FRONT STEERING HYDRAULICS 5700 DANA AXLE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

154-252 3 154-840 1 154-223 4 105-827 4 158-900 1 154-276 1 515-534 1 158-902 1 515-093 1 105-072 2 154-706 2 154-705 1 515-533 1 154-230 1 105-075 2 305-256 2 110-270 4 151-039 2 125-770 2 125-771 2 154-293 2 159-412 1 115-713 3 115-755 1 158-901 154-278 1

DESCRIPTION

CONNECTOR (04S-04O90) HOSE (04OFX90-66"-3000) CONNECTOR (04O-08S45) FLG LK BOLT (3/8-NC X 1-1/4") POWER STEERING VALVE CONNECTOR (04O-08S90) HOSE (04OFX90-71"-3000) STEERING COLUMN HOSE (04OFX90-42"-3000) LOCK WASHER (3/8") HOSE (04OFX90-40"-3000) HOSE (04OFX90-60"-3000) HOSE (04OFX-68"-3000) BRANCH TEE (06S-04O-04O) BOLT (3/8-NC X 2") BACK-UP SPACER BOLT-ON CLAMP (9/16", HALF) CYL (2.0" X 1.0" X 5.0") COMPOSITION BUSHING (1.000") COMPOSITION BUSHING (1.250") BRANCH TEE (04S-04O-04O) RETURN MANIFOLD ABRASION SLEEVE (1.59" X 24") ABRASION SLEEVE (1.59" X 60") PRIORITY VALVE CONNECTOR (04S-04O)

REMARKS

INCL REF NO 8

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O- RINGS.

02

ID0138132

144

FRONT STEERING HYDRAULICS CARRARO AXLE

LS (LOAD SENSE)

DETAIL "A" R (RT STEERING)

4

P (PRESSURE) L (LF STEERING)

T (TANK)

8 5

1

"RT" 16 "LS"

3

3

"LT"

"CF"

7

17

"T"

6

2 3 "P" 14

11

"LS"

3

10 9

13 15

12

6 18

19

02

ID0138138

145

FRONT STEERING HYDRAULICS CARRARO AXLE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

154-252 515-156 154-223 105-827 158-900 190-913 154-276 515-534 158-902 515-093 154-669 515-533 154-230 159-412 115-713 115-755 158-901 154-278 117-672 149-185

QTY

1 1 4 4 1 1 1 1 1 1 1 1 3 1 1 1 1

DESCRIPTION

CONNECTOR (04S-04O90) HOSE (04OFX45-40"-3000) CONNECTOR (04O-08S45) FLG LK BOLT (3/8-NC X 1-1/4") POWER STEERING VALVE SEAL REPAIR KIT CONNECTOR (04O-08S90) HOSE (04OFX90-71"-3000) STEERING COLUMN HOSE (04OFX90-42"-3000) HOSE (04OFX-60"-3000) HOSE (04OFX-68"-3000) BRANCH TEE (06S-04O-04O) RETURN MANIFOLD ABRASION SLEEVE (1.59" X 24") ABRASION SLEEVE (1.59" X 60") PRIORITY VALVE CONNECTOR (04S-04O) ABASION SLEEVE (1" X 20") CONNECTOR (04S-08S90 SPECIAL)

REMARKS

INCL REF NO 8

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0138138

146

147

148

HYDRAULIC CONTROL VALVE 3610, 3700, 5700

1 2 3 4 29 5

26

28

19 10

27

11 13 14

25 6

7 8 9

24

22 21 23 18 17

10

16

11

12

15

13 14

20 21 19 18 17 (OLD STYLE KIT)

02

16

15

ID0070296

149

HYDRAULIC CONTROL VALVE 3610, 3700, 5700 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

DESCRIPTION

516-035 HYDRAULIC CONTROL VALVE(4-SPOOL) 516-045 HYDRAULIC CONTROL VALVE(5-SPOOL) 107-431 1 SCREW (M5 X 55MM) 500-731 1 SPOOL BONNET 153-063 AR VALVE SPRING KIT 155-074 1 PLUG (08S, SOC, FM) 157-218 AR O-RING (___ D70) 157-744 1 SEAL, JOYSTICK 153-080 1 VALVE FLANGE 107-432 2 WASHER, SCHNORR 107-428 2 SCREW ( M5X10MM) 106-078 3 NUT (M8-1.25) 499-133 1 PIN, ROD END 499-006 1 JOYSTICK LEVER ASSEMBLY 107-534 3 A6 GALVANIZED WASHER 107-322 3 SCREW (M6-1.00X25MM,SOC,12.9) 499-135 1 RUBBER BELLOW 499-137 1 CLAMP, BELLOW 499-134 1 ARTICULATION HOLDER 499-138 1 ROD END 107-427 4 SCREW ( M5 X 14MM) 499-166 1 FULCRUM (JOYSTICK) 499-139 2 ARTICULATED JOINT (ASSY) 107-429 AR SCREW ( M5 X 35MM) 499-143 AR LEVER, VALVE 153-065 1 RELIEF VALVE KIT 153-066 1 16X20X1 SEAL RING 153-067 1 15.80X1.78 70 SEAL RING 157-218 AR O-RING (___ D70) 149-664 1 CHECK VALVE 153-062 1 VALVE SPRING KIT 499-331 1 VALVE SPRING KIT

REMARKS

OBSOLETE OBSOLETE

INCLUDES REF NO.'S 10, 11, 13 - 19, 21 AND NEW STYLE FULCRUM. USE LOCTITE 243 OR EQUIVALENT.

OBSOLETE

OBSOLETE SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING VALVE SPRING KIT 153-062 (SQUARE SPRING HOUSING) WITH 499-331 (ROUND SPRING HOUSING) YOU MUST ALSO ORDER 500-1049, SPOOL.

NOTE:

02

ID0070296

150

HYDRAULIC CONTROL VAVLES 3610, 3700, 5700, RT36, RT40, RT45

3 4 26 1

21

2

19

10 11

27

13 14

25

16 22 23

24

6

18 17 15

7 8 9

12

10 11 13 14

20 21 19 18 17 (OLD STYLE KIT)

06

16

15 ID0134739

151

HYDRAULIC CONTROL VAVLES 3610, 3700, 5700, RT36, RT40, RT45 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

153-572 153-573 153-062 1 499-331 1 149-664 1 153-063 AR 155-074 1 157-218 AR 157-744 1 153-080 1 107-432 2 107-428 2 106-078 3 499-133 1 499-006 1 107-534 3 107-322 3 499-135 1 499-137 1 499-134 1 499-138 1 107-427 4 499-166 1 499-139 2 107-429 AR 499-143 AR 153-065 1 153-066 1 153-067 1 157-218 AR

DESCRIPTION

HYDRAULIC CONTROL VALVE(4-SPOOL) HYDRAULIC CONTROL VALVE(5-SPOOL) VALVE SPRING KIT VALVE SPRING KIT CHECK VALVE VALVE SPRING KIT PLUG (08S, SOC, FM) O-RING (___ D70) SEAL, JOYSTICK VALVE FLANGE WASHER, SCHNORR SCREW ( M5X10MM) NUT (M8-1.25) PIN, ROD END JOYSTICK LEVER ASS'Y A6 GALVANIZED WASHER SCREW (M6-1.00X25MM,SOC,12.9) RUBBER BELLOW CLAMP, BELLOW ARTICULATION HOLDER ROD END SCREW ( M5 X 14MM) FULCRUM (JOYSTICK) ARTICULATED JOINT (ASSY) SCREW ( M5 X 35MM) LEVER, VALVE RELIEF VALVE KIT 16X20X1 SEAL RING 15.80X1.78 70 SEAL RING O-RING (___ D70)

REMARKS

OBSOLETE, SEE FOOTNOTE 1

OBSOLETE OBSOLETE

INCLUDES REF NO.'S 10, 11, 13 - 19, 21 AND NEW STYLE FULCRUM. USE LOCTITE 243 OR EQUIVALENT.

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING VALVE SPRING KIT 153-062 (SQUARE SPRING HOUSING) WITH 499-331 (ROUND SPRING HOUSING) YOU MUST ALSO ORDER 500-1049, SPOOL.

NOTE:

06

ID0134739

152

HYDRAULIC CONTROL VALVES 5700

1

4

2

5

3

6 7

9

8

03

ID0120805

153

HYDRAULIC CONTROL VALVES 5700

REF PART NO. NUMBER

153-574 1. 153-062 499-331 2. 153-063 3. 149-664 4. 153-499 500-969 5. 157-218 6. 499-143 7. 107-429 8. 149-787 9. 157-037

QTY

DESCRIPTION

2 2 1 1 1 1 4 3 6 2 4

HYD CONTROL VALVE (3-SPOOL) VALVE SPRING KIT VALVE SPRING KIT VALVE SPRING KIT CHECK VALVE POWER BEYOND SLEEVE ELBOW POWER BEYOND SLEEVE O-RING ( D70) LEVER, VALVE SCREW ( M5 X 35MM) VUP VALVE CARTRIDGE O-RING (011 D90)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF REPLACEING VALVE SPING KIT 153-062 (SQUARE SPRING HOUSING) WITH 499-331 (ROUND SPRING HOUSING) YOU MUST ALSO ORDER 500-1049, SPOOL.

NOTE:

03

ID0120805

154

155

156

CONTROL VALVE HYDRAULICS 5-SPOOL 5700 W/O REAR STEER, W/O OPTIONAL MANIFOLD

8

7 3

2

6

5

4

19 12 19

21

1 11

22

14 25

20 9

T

15

P

LS

17

16

EF

E SE

O FO

O TN

TE

CF

1

10 13

LIFT SWING

24

23

TILT

18 BOOM LIFT

PLUG

02

ID0138144

157

CONTROL VALVE HYDRAULICS

5-SPOOL 5700 W/O REAR STEER, W/O OPTIONAL MANIFOLD REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

153-573 313-422 499-022 365-477 365-478 365-479 110-439 110-442 500-736 105-178 105-117 105-089 154-391 149-963 154-220 155-130 515-049 154-298 106-078 158-901 159-147 149-943

1 1 1 1 1 2 1 1 3 6 3 1 1 1 2 1 1 3 1 1

23.

24.

25.

154-857 154-715 154-373

2 2 1

HYD CONTROL VALVE (5-SPOOL) CONTROL VALVE MOUNT LEVER (M12 X 200mm) LEVER (7.25") LEVER (5.88") LEVER (4.50") HANDLE (3/8-NC, BLACK) HANDLE (3/8-NC, GREEN) PLUG (SD5 THD) BOLT (5/16-NC X 2-1/2", GD8) WASHER (5/16") LOCKNUT (5/16-NC) CONNECTOR (08S-10O) FLOW CHECK VALVE (.062 " ORF) CONNECTOR (04O-06S) PLUG (06S) HOSE (10OFX-13"-3000) CONNECTOR (10S-10O90) NUT (M8-1.25, 10.9) PRIORITY VALVE QDC ADAPTER (02-06S) CONNECTOR (08S-10O45-06SF) HOSE (04OFX90-19"-3000) HOSE (04OFX90-18"-3000) REDUCER (04O-06O)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF OPTIONAL MANIFOLD 159-127 IS NOT USED, REMOVE POWER BEYOND SLEEVE/ELBOW 500/499) AND INSTALL ITEM #9 500-756. IF OPTIONAL MANIFOLD IS USED , SEE PARTS PAGE 805-343.

NOTE:

REFER TO O-RINGS CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0138144

158

159

160

ATTACHMENT PUMP HYDRAULICS 5700

9 28 15

22

10 2

A 21

19

20

B

22 1

23

14

24 11

4

8

20

27

10 3

B

12 13

7

5

16 17

27

26 A

25

5 10

18 6

16

08

ID0112252

161

ATTACHMENT PUMP HYDRAULICS 5700

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

514-322 106-076 154-345 159-157 159-148 110-220 156-120 156-119 105-224 215-148 214-819 105-085 106-215 110-573 365-466 154-221 154-342 515-221 117-684 159-388 158-939 154-384 159-147 159-148 154-987 158-025 190-805 499-633 500-639 158-459 105-856 154-344 149-066 328-468

QTY

2 2 1 1 1 2 1 1 2 1 4 2 2 1 1 1 2 2 1 2 1 1 2 2 2 1

DESCRIPTION

CONNECTOR (16S-16O90-6SF-6SF) WASHER (1/4") RUN TEE (06S-06O-06O) QDC ADAPTER (02-06OF) DUST CAP (1/8") MACH BUSHING (1-1/2", 14GA) HYDRAULIC LINE (16) HYDRAULIC LINE (16) BOLT (1/4-NC X 2-1/2") TEMPERATURE SWITCH TEMPERATURE SWITCH LOCKNUT (1/4-NC) BOLT (1/4-NC X 4") BOLT-ON CLAMP (1", PER SET) MOUNT BRACKET CONNECTOR (06S-06O) CONNECTOR (06S-06O90) HOSE (06OFX90S-28"-3000) ABRASION SLEEVE (1" X 26") CHECK VALVE (06S-06O) FLOW REGULATOR PLUG (06S) QDC ADAPTER (02-06S) DUST CAP (1/8") HOSE (16OFX90S-13.75"-5000) HYD PUMP SEAL REPAIR KIT NEUTRAL START MOUNTING KIT NEUTRAL START SWITCH HYD PUMP BOLT (1/4-NC X 1-1/4") UN RUN TEE (06OFX-06O-06O) JAM NUT (1-5/16-NF) STRAP

REMARKS

ATTACHMENT RETURN ATTACHMENT PRESSURE ENDS WITH S/N BEGINS WITH S/N

TANDEM PISTON SEAL KIT AVAILABLE (500-1573) AXUILIARY

NOTE:

1.

08

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

ID0112252

162

163

164

165

166

167

168

169

170

171

172

HYDRAULIC CYLINDER (2.5" X 1.250" X 6.000")

2

1 3 4

5

6

7

05

ID0022944

173

HYDRAULIC CYLINDER (2.5" X 1.250" X 6.000") REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-061 190-166 150-779 152-010 106-097 150-776 150-773 150-438

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO'S 1-7

1 1 1 1 1 1 1

CYL (2.5" X 1.25" X 6") SEAL REPAIR KIT (2.5" X 1.25") LOCK RING (2.5") CYLINDER BARREL FLG BOLT (5/8-NC X 1-3/4", GD8) CYLINDER PISTON (2.5" X 1.25") CYLINDER HEAD (2.5" X 1.25") CYLINDER ROD

SEE FOOTNOTE 1

NOT SHOWN:

259-100 259-236 259-242 259-243

U-SEAL INSTALLER (1"-1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5")

FOOTNOTES:

1. APPLY LOCTITE 271 OR 277, TORQUE TO 180-200 FT-LBS (245-270 NM)

NOTE:

05

ID0022944

174

NOTES:

ID0134963

175

ELECTRICAL

ID0135070

176

177

178

ELECTRICAL DIAGRAM

5700

1

START RELAY (10) WHT/BLK RED/BLU (2A)

OVERHEAT FUEL SHUT DOWN RELAY HYD TEMP ENGINE TEMP LIGHT TEST HOUR METER LIGHT TEST RELAY RELAY RELAY (25) BLU/RED ORG/GRN (5A)

87A

86

2 4

(11A) ORG/BLK WHT/BRN (17)

3 5

3 5

30 85

(19) YEL/GRN BLK (1)

2 4

1

2 4

1

3 5

3 5

2 4 1

2 4 1

A5

A6

FUEL GAUGE

G I

I GS

(3A) PUR BLK (1)

(4A) WHT WHT/BLU (14)

(23) WHT/BLK BLK (1)

3 5

1

CROWD NEUTRAL RELAY

3

2 VOLT METER

GRA (22)

HOUR METER

(25) BLU/RED

(3A) PUR BLK (1)

BLK (1)

87

A1 PUR (9)

BLK (1)

A2 (5A) ORG/GRN WHT/BLU (21)

A1

A3 WHT BLK (4A) (1)

A4 (20) WHT/GRN ORG/GRN (5A)

A3

A2

A5

A4

(1) BLK BLU/YEL (16)

WHT BLK (4A) (1)

GROUND BLK (1)

-A-

A6

12 25 7

11

ORG/GRN (5A) 15A

IGNITION (ATC 15 AMP)

ORG/BLU (5)

10

ORG/BLK (11) WHT/PUR (4)

5A

FUEL (ATC 5 AMP)

5A

START (ATC 5 AMP)

15A

11

ORG/BLK (11A)

COLD START BRN/ORG (8)

ORG/RED (3)

ACCESSORIES (ATC 15 AMP)

LOADING POSITION OF FUSES

ORG (3A)

TAN/BLU (30) ORG (3A)

WHT (4A)

HORN BUTTON

9 ACC BAT ST

IGNITION SWITCH IGN

WHT

(1) BLK ORG (3A)

ORG/RED (3) RED/BLU (2A)

ACCESSORY POWER

WHT/PUR (4)

ORG/BLU (5)

WHT (4A)

WHT/BLK

WHT/BLK (10)

ORG/BLK

ORG/BLK (11)

5

BLK

BLK (1)

4

ORG

ORG/GRN (5A)

(5A) ORG/GRN

8

ENGINE OIL TEMP

YEL/GRN (19)

OPERATOR CROWD ATTACH.

WHT/RED

WHT/RED (13)

WHT/BLU WHT/GRN

WHT/BLU (14) WHT/GRN (15)

WHT/YEL

WHT (12)

WHT

WHT (12)

WHT/BLU (21) ORG/GRN (5A)

6

ENGINE OIL PRESSURE

4 INTERLOCK DISPLAY\MODULE

12

WHT/BLK (23) ORG/GRN (5A)

HYDRAULIC OIL TEMP. LIGHT

ID0030947

179

ELECTRICAL DIAGRAM

5700

COLD START SWITCH 8 7 1 4 2 5 3 6

PUR (9) BRN/ORG (8)

16

GROUND DRIVE SWITCH BLK

WHT (12) WHT/BLU (14)

-A-

18 BLK

13 TOW VALVE PUR (9)

BLK (1) ORG/BLU (29)

22

S

ATTACHMENT SWITCH

B M

RED (2)

RED (2)

AUXILIARY POWER

AUXILIARY POWER FUSE (6) RED/YEL RED (2) 30 AMP ATC FUSE

BLK

WHT (12) TAN/GRN (15)

STARTER

18 BLK

(3A) ORG RED/YEL (6) BLK (1)

15 (13) WHT/RED WHT (12)

23

SEAT SWITCH (2A) RED/BLU RED (2)

SENDER HARNESS

MAIN FUSE 30 AMP ATC FUSE

WHT/BLK (23)

WHT/BLK

BRN (22)

BRN

BLU (27) BLK (1)

28 31

31

HYDRAULIC OIL TEMP SWITCH

26

FUEL SENDER

24

BLK TAN/BLU (1) (30)

17 14 WHT

JUMPER PLUG

HORN BLK (1) WHT/BRN (17) WHT/BRN (17) ORG/BLU (29) ORG (3A)

BACKHOE POWER

27

FUEL SOLENOID 2

1

21

(1) BLK

(1) BLK

WHT/BRN (17)

WHT/GRN (20) ORG/GRN (5A)

WHT/BLU (21)

GROUND BLK (1)

BLK WHT/GRN ORG/GRN

19

B

29

30 OIL PRESSURE SWITCH

12

TO STARTER

OIL TEMP. SWITCH

ALTERNATOR PL FS

20

ID0030947

180

ELECTRICAL DIAGRAM

5700

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

QTY

215-129 1 215-415 215-133 1 215-415 215-2594 1 217-020 2 217-021 1 217-051 1 214-324 1 217-245 1 217-845 1 214-852 1 214-961 214-962 217-809 2 217-811 2 217-710 5 215-058 1 214-132 1 217-750 1 217-789 1 192-006 1 306-609 1 500-639 2 217-721 1 215-159 1 217-722 1 195-897 1 217-813 2 217-517 1 217-826 1 215-148 214-819 1 214-456 1 215-988 1 214-457 1 217-518 1 215-478 2

DESCRIPTION

VOLT METER NITE LIGHT KIT (12V DC) FUEL GAUGE NITE LIGHT KIT (12V DC) HOUR METER PILOT LIGHT INSERT (RED) ENGINE OIL PRESS ENGINE TEMPERATURE ENGINE HARNESS INTERLOCK MODULE INTERLOCK MODULE IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT FUSE (5 AMP ATC) FUSE (15 AMP ATC) MICRO RELAY (SPDT) TOW VALVE SOLENOID JUMPER PLUG SEAT SWITCH COLD START SWITCH HIGH FREQUENCY HORN HORN MICRO SWITCH OIL PRESSURE SWITCH ALTERNATOR (12V, 61 AMP) FUEL SHUT-OFF SOLENOID STARTER MOTOR FUSE (30 AMP ATC) FUEL SENDER MINI RELAY TEMPERATURE SWITCH TEMPERATURE SWITCH ALTERNATOR ADAPTER HARNESS SENDER HARNESS ALTERNATOR TO STARTER WIRE ENGINE OIL TEMPERATURE SWITCH BUTT CONNECTOR (14-16) GA.

REMARKS

OBSOLETE BEGINS WTIH S/N

OBSOLETE

ENDS WTIH S/N BEGINS WTIH S/N

NOT SHOWN:

215-258

1

BATTERY

FOOTNOTES:

NOTE:

USE THIS DIAGRAM WITH ENGINE P/N 195-445 USE THIS DIAGRAM WITH PARTS PAGE 805-576 "ELECTRICAL SCHEMATIC"

12

ID0030947

181

182

NOTES:

ID0134963

183

ACCESSORIES

184

FRAME CONVERSION PARTS 3500, 3610, 4500, AND 5700

6

FOOTNOTE 4 & 6 7

5 FOOTNOTE 6

6 3

7 FOOTNOTE 3 7 7

8 8 2

10 9 FOOTNOTE 6 7

1

8 1

4

02

1

ID0125596

185

FRAME CONVERSION PARTS 3500, 3610, 4500, AND 5700 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

190-463 190-423 190-504 190-518 190-463 190-569 190-1378 105-831 AR 105-830 AR 105-833 AR 321-945 1 321-953 1 328-388 1 321-946 1 321-954 1 328-389 1 105-830 4 105-871 2 106-116 6 106-198 4 106-096 2 106-743 2

DESCRIPTION

BACKHOE MOUNT CONVERSION KIT BACKHOE MOUNT CONVERSION KIT BACKHOE MOUNT CONVERSION KIT BACKHOE MOUNT CONVERSION KIT WATER TANK CONVERSION KIT WATER TANK CONVERSION KIT BOSS MOUNT KIT FLG LK BOLT (1/2-NC X 1-1/2") FLG LK BOLT (1/2-NC X 1-1/4") FLG LOCKNUT (1/2-NC) LEFT BRACKET MOUNT LEFT BRACKET MOUNT NS" LEFT BOSS MOUNT RIGHT BRACKET MOUNT RIGHT BRACKET MOUNT NS" RIGHT BOSS MOUNT FLG LK BOLT (1/2-NC X 1-1/4") BOLT (1/2-NC X 2") BELLVILLE WASHER (1/2") LK NUT (1/2-NC) FLG BOLT (1/2-NC X 1-3/4", GR 8) WASHER (1/2", HARDENED)

REMARKS

FOR 4500 - INCL REF NO.'S 1 THRU 4 FOR 3500 - INCL REF NO.'S 1 THRU 6 FOR 3500 - INCL REF NO.'S 1 THRU 6 FOR 3610 - INCL REF NO.'S 1 THRU 6 FOR 4500 - INCL REF NO.'S 1 THRU 4 FOR 3500 & 3610 - INCL REF NO.'S 1 THRU 6 FOR 5700 - INCL REF NO.'S 1 THRU 4 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2 3500, 3610 4500 5700 3500, 3610 4500 5700 3500, 3610 SEE FOOTNOTE 4 & 6 SEE FOOTNOTE 5 & 6 SEE FOOTNOTE 5 & 6 SEE FOOTNOTE 5 & 6 SEE FOOTNOTE 5 & 6

NOT SHOWN:

FOOTNOTES:

1.

USE QUANTITY OF 22 (REF #1, 105-831) FOR 3500, 3610 USE QUANTITY OF 26 (REF #1, 105-831) FOR 4500 USE QUANTITY OF 30 (REF #1, 105-830) FOR 5700 2. USE QUANTITY OF 10 (REF #2, 105-833) FOR 3500, 3610 USE QUANTITY OF 22 (REF #2, 105-833) FOR 4500 USE QUANTITY OF 30 (REF #2, 105-833) FOR 5700 3. 3610 ENGINE MOUNT SHOWN; 3500 SIMILAR 4. REMOVE 2 EXISTING MOUNTING BOLTS & REPACE WITH ITEM REF. #6 WHEN INSTALLING RT. & LEFT MOUNT --3500 & 3610 5. EXISTING ENGINE MOUNTING HARDWARE (GR 8); SEE TRACTOR PARTS BOOK AT PAGE ENTITLED "ENGINE MOUNTS" FOR MORE INFORMATION. 3610 (803-899) & 3500 (802-188).

6. LOCTITE (RED 271) ENGINE MOUNTING BOLTS, TORQUE 110-120 FOOT POUNDS. NOTE:

02

ID0125596

186

FRONT COUNTERWIEGHT

6

2 1

4

7 3

9 5 8

8

9 3 7

02

ID0138148

187

FRONT COUNTERWEIGHT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

QTY

100-290 105-979 4 105-985 4 105-422 2 328-344 1 107-058 1 375-080 15 105-351 2 181-398 2 178-189 2

DESCRIPTION

REMARKS

COUNTERWEIGHT MOUNT KIT BOLT (7/8-NC X 9") FLG NUT (7/8-NC) WASHER (3/4") COUNTERWEIGHT FRAME MOUNT BOLT (3/4-NC X 33") WEIGHT CASTING (100 LB) NUT (3/4-N/C) SPACER SPACER

INCL. REF. NO.'S 1 THRU 5 & 7 THRU 9.

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0138148

188

NOTES:

ID0134963

189

MISCELLANEOUS

ID0135063

190

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

191

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

192

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

193

194

5700 Related Publications Component

Ass’y

P/N

Model: 5700 ...................... Parts Manual .................................................................... .............. 053-476 5700 ...................... Operators Manual ............................................................ .............. 054-519 5700 ...................... Repair Guide (Service Manual) ....................................... .................. N/A 5700 ...................... Supplementary Maint Guide - Trencher .......................... .............. 050-633 5700 ...................... Special Tools Guide ......................................................... .............. 052-901 Engine: Deutz ..................... Parts Manual - F4M1011F ....................................... 194-032 ...... 053-053 Deutz ..................... Operators Manual - F4M1011F ....................................... .............. 054-047 Deutz ..................... Service (Shop) Manual - F4M1011F ................................ .............. 055-049 Differential: Dana ...................... Parts Manual - 60 Hd/Ls Front ................................ 161-304 .......... N/A Dana ...................... Parts Manual - 60 Hd/Ls Rear ................................. 161-293 .......... N/A Dana ...................... Operators Manual - 60 Hd/Ls Front/Rear ........................ .................. N/A Dana ...................... Service (Shop) Manual - 60 Hd/Ls Front/Rear ................ .............. 055-022

Filters Engine: Air Filter Parts Ass’y ......................................................................................................... 195-816 Element (primary) ............................................................................................ 195-817 Element (secondary) ........................................................................................ 195-818 Air Stack Cap (2.500”) ...................................................................................................... 195-692 Oil Filter Element (3/4-npt, 3-9/16” spin-on) - Deutz ........................................................ 195-849 Fuel Filter Element (spin-on) - Deutz ............................................................................... 195-807 Hydraulic: Oil Filter Element (1-3/8-UNF, spin-on) ............................................................................ 159-074 Oil Strainer (24S-20SF) .................................................................................................... 110-336

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) .................................................... 190-052

VER.02

ID0117338

195

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

 Text

 Graphics

 Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

ID0135001

196

197

ID0040564

198

ID0135281