Ditch Witch 5110 Parts Manual 053-412 PDF

5110

Parts Manual

CMW

®

Issue 11

053-412

1

5110 ISSUE NO. 11PL-08/12 For Replacement Copy Order P/N 053-412

This manual contains information concerning the following models: 5110 Trencher

Copyright 1996, 2004, 2006, 2012 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

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FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 03

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4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

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CONTENTS______________________ Decals Decal Location - Cab50 ............................. 12 Decal Location - 5110 ................................ 8 Engine Components Air Duct Installation ................................. 32 Air Filter System ...................................... 26 Alternator ................................................ 22 Cold Start Kit ........................................... 24 Engine Mount .......................................... 16 Fuel Line ................................................. 30 Fuel Line Deutz Engine ............................ 28 Muffler ..................................................... 18 Spark Arrestor Muffler ............................. 20 Power Train Belt Idler Mount ..................................... 112 Belt Idler Mount - Begins .......................... 114 Brake Caliper Installations .................... 122 Brake System ....................................... 118 Clutch ..................................................... 48 Diff Components-w/Pinion Seal - Ends ...... 74 Diff Components-w/o Pinion Seal- Ends ..... 72 Diff Components -12-Blt Mt Flg ................ 76 Differential - Dana 70, Front/Rear ... ...... ..54 Drive Shaft .............................................. 88 Filler & Vent Tank - Begins ...................... 106 Ft Steer – Dana 43 - Begins ....................... 50 Ft Steer Diff -5-Blt Whl Flg - Ends ................. 56 Ft Steer Diff -5-Blt or 6-Blt Whl Flg - Begins ...... 58 Ft Steer Diff -10-Blt Mt Flg - Ends ............ 60 Ft Steer Diff - 10-Blt Mt Flg ..................... 62 Ft Steer Diff -12-Blt Mt Flg - Begins ........... 66 Gearbox, Gnd Dr/Plow Output-Ends ........ 104 Gearbox Installation -10-Blt Mt Flg- Ends ...... 90 Gearbox Installation-12-Blt Mt Flg-Begins ...... 94 Gearbox Sight Tube - Ends ..................... 102 Gearbox -10-Blt Mt Flg - Ends ................... 92 Gearbox -12-Blt Mt Flg - Begins................. 96 Gearbox -12-Blt Mt Flg - Begins................. 98 Hydraulic Service - Brake Caliper ......... 124 Park Brake ............................................ 120 Rear Differential Steering Mount ............. 78 Rear Steering Differential ........................ 80 Rear Steer Diff - 12-Blt Mt Flg- Begins .......... 82 Rear Steer Diff - HD-12-Blt Mt Flg-Begins ...... 84 Rear Steer Diff - HD-12-Blt Mt Flg ................ 86 Right Angle Drive ................................... 110 Right Angle Drive Installation ................ 108 RW RR Diff -10-Blt Mt Flg - Ends .............. 68

RW RR Diff -12-Blt Mt Flg- Begins................. 70 Shifter .....................................................44 Shifter - Begins .......................................... 46 Tire - Tube - Wheel ............................... 116 Transmission ........................................... 38 Transmission Drive Line .......................... 36 Transmission Switch ............................... 42 Frame Components Backfill Blade ........................................ 142 Backfill Blade - Begins.............................. 144 Console ................................................. 134 Covers ................................................... 132 Fuel Tank – Seat - Covers .................... 140 Hood/Grille - Begins ................................. 128 Hood/Grille - Ends ................................... 130 Instrument Panel Installation-Begins ......... 138 Instrument Panel Installation - Ends ........ 136 R.O.P.S. . ............................................... 148 Tilt Backfill Blade ................................... 146 Control Components Crowd Speed Control ............................ 152 Hand Throttle ........................................ 154 Throttle Linkage .................................... 156 Hydraulics Attachment Hydraulics ........................... 222 BFB Hydraulics ..................................... 206 BFB Hydraulics - Begins .......................... 212 Filter/Resvr - Hydraulic Crtl Valve - Begins .... 180 Filter/Resvr - Hydraulic Crtl Valve - Ends ...... 182 Fitting Guard ......................................... 228 Front Steering Hydraulics ...................... 186 Front Steering Hydraulics - H.D. .............. 190 Hydraulic Control Valve - 6-spool ............ 184 Hydraulic Cylinder - 802-056 ................... 210 Hydraulic Cylinder - 803-236 .................... 208 Hydraulic Cylinder (2.0”x1.25”x9.3”) ........... 214 Hydraulic Cylinder (3.0”x1.25”x6.25”) ......... 216 Hydraulic Cylinder (2.5”x1.25”3.375”) .......... 196 Hydraulic Cylinder BFB Tilt..................... 220 Hydraulic Cylinder Front Steer .............. 192 Hydraulic Control Valve - 8-Spool ............ 224 Hydraulic Control Valve - 9-Spool ............ 226 Hydraulic Motor ..................................... 178 Hydraulic Motor Hydraulics .................... 176 Hydraulic Pump Hydraulics- Begins ......... 168 Continued

ID0135156

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CONTENTS______________________ Hydraulics Continued Hydraulic Pump Installation- Ends ........... 170 Hydraulic Pump Installation- Thru............ 172 Relief Cartridge ..................................... 202 Trick Quick Coupler .............................. 204 Tilt Blade Hydraulics ............................. 218 Hydraulic Pump...................................... 174 Hydraulic Schematic - Begins .................. 160 Hydraulic Schematic - Ends .................... 162 Hydraulic Schematic - 9-spool - Begins ...... 164 Manifold Installation - Begins ................... 198 Manifold Installation - Ends ..................... 200 Oil Cooling System ............................... 166 Power Steering Valve ............................ 188 Rear Steer Hydraulic ............................. 194 Electrical Electrical Diagram – Console .................... 238 Electrical Diagram – Frame, Engine & Seat .. 234 Electrical Schematic .............................. 232 Options Cab ....................................................... 242 Pacefinder Hydraulic - Ends .................... 246 Pacefinder Hydraulic - 6-spool - Begins ... 248 Pacefinder Hydraulic - 8-spool - Begins ... 250 Wt Rack Extension (Ft Counterweight ) .........244 Miscellaneous Bolt/Nut Torque Chart ........................... 254 Filters .................................................... 258 Optional Kits ......................................... 258 Parts Manual Change Request ............. 259 Related Publications ............................. 258 Replacement O-Ring Chart ................... 257 Warranty Registration ........................... 262

ID0135156

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REAR DIFFERENTIAL STEERING MOUNT-ROCKWELL 5110

3

7 2 9 8 6 10 15 13

16

4 5

11

14

1

03

ID0137954

79

REAR DIFFERENTIAL STEERING MOUNT-ROCKWELL 5110

REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

4 1 1 1 1 1 1 1 1 1 1 4 1 2 4 3

105-492 105-874 105-827 110-078 115-524 125-772 181-974 181-981 183-575 183-690 N.A. 105-919 125-799 314-116 105-919 110-220

DESCRIPTION

BOLT (1-NC X 10") FLG LK BOLT (3/8-NC X 1-1/2") FLG LK BOLT (3/8-NC X 1-1/4") MACHINERY BUSHING (1") EXTERNAL SNAP RING (1.000") COMPOSITION BUSHING (1.5) TAPERED INSERT (1.500") TAPERED INSERT (1.000") TAPERED PIN (1.500" X 5.200") TAPERED PIN (1.000" X 3.765") DIFFERENTIAL FLANGE NUT (1-NC) COMPOSITION BUSHING AXLE RETAINER STRAP FLG NUT (1-NC) MACH BUSHING (1-1/2" X 14 GA)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

REFER TO PAGE TITLED "REAR STEERING DIFFERNETIAL-ROCKWELL", 8001-819 FOR DIFFERENTIAL PARTS.

NOTE:

03

ID0137954

80

80

81

81

82

82

83

83

84

84

85

85

86

86

87

87

88

DRIVE SHAFT 5110

11 7 5

3 4 9 3 2 7

1 10

6

8 4 1

GEARBOX END

10

04

ID0141120

89

DRIVE SHAFT 5110

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

105-031 105-826 115-001 115-010 180-710 180-715 182-213 180-711 180-723 180-724 182-145 180-768 167-170 167-195 105-053 182-051

QTY

DESCRIPTION

2 1 2 2 1 1 1 1 2 1 1 1 1 1 2 1

BOLT (3/8-NC X 1") FLANGE LOCK BOLT (3/8NC X 1.00") ZERK (02N) STR ZERK (02N, 22.5 DEG.) YOKE YOKE YOKE YOKE CROSS AND BEARING KIT CROSS AND BEARING KIT CROSS AND BEARING KIT YOKE DRIVE SHAFT DRIVE SHAFT NUT (3/8-NC) YOKE (1.289"-10S)

REMARKS

DANA 70 ROCKWELL (FRONT OPTION ONLY) , SEE F/N 1 ,2 & 3 ROCKWELL ONLY, SEE F/N 4 DANA 70 (INCLUDES REF NO. 4) ROCKWELL (FRONT OPTION ONLY) , SEE F/N 1, 2 & 3 ROCKWELL, SEE F/N 4 DANA 70 ROCKWELL (FRONT OPTION ONLY) , SEE F/N 1 & 2

NOT SHOWN:

FOOTNOTES:

1-SEE PAGES 801-611, 804-071, & 801-614 FOR OTHER PARTS OF ROCKWELL FRONT DIFF. CONVERSION KIT 190-517.

2-SEES PAGE 802-588, 801-614, & 804-071 FOR OTHER PARTS OF H.D. ROCKWELL FRONT DIFFERENTIAL CONVERSION KIT 190-595.

3-ENDS WITH S/N 5N0068 4-BEGINS WITH S/N 5N0069

NOTE:

04

ID0141120

90

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102

GEARBOX SIGHT TUBE ENDS WITH S/N 5J0143 5110

7 4 6 5 3

5 8

3 2

1

01

ID0140964

103

GEARBOX SIGHT TUBE ENDS WITH S/N 5J0143 5110 REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

1 1 2 1 2 1 1 1

PLUG (08N, SQ HD, MAGNETIC) SIGHT GAUGE (12N) SLIP ON TEE (08NM-12NF-04H) BULK HOSE (1/4", SOLD PER 1') SQUEEZE BAND CLAMP (7/16") REDUCER (12N-02NF) VENT PLUG (02N) STREET ELBOW (08N-08NF90)

115-211 110-549 154-427 117-902 110-491 115-133 159-003 115-115

REMARKS

USE 13"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140964

104

104

105

105

106

FILLER/VENT TANK 5110 GEARBOX BEGINS WITH SN 5J0144

1

7 5 4 6

TO LEVEL CHECK HOLE IN GEARBOX OPPOSITE FILLER HOLE VENT HOLE

2

8

4 HOSE BARB TO FILLER HOLE IN GEARBOX

01

3

ID0141115

107

FILLER / VENT TANK

5110 GEARBOX BEGINS WITH SN 5J0144 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

190-495 364-116 116-465 154-450 110-026 105-823 110-660 105-003 115-112

DESCRIPTION

REMARKS

FILL/VENT TANK KIT FILL/VENT TANK HOSE (FORMED) (.63 I.D.) SLIP ON COUPLER (08N-10H) WORM CLAMP (1/2" X T0 1-1/4") FLG BOLT (5/16-NC X 3/4") SIGHT GAUGE (08N) FLANGE LOCKNUT (5/16-NC) PLUG (08N, SQ)

INCL. REF NO.'S 1-7 & BRACKET IN NOT SHOWN

1 1 1 2 4 1 4 1

1

BRACKET

QTY

NOT SHOWN:

363-283

FOOTNOTES:

NOTE:

01

ID0141115

108

108

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129

129

130

HOOD AND GRILLE 5110 ENDS WITH S/N:

8 19

6

5 7 1

12 16 11 8 7

19 4

14 19

18 2

19 15

13 17

3

9

10

02

ID0140977

131

HOOD AND GRILLE 5110 ENDS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

312-313 1 312-312 1 362-699 1 312-332 2 312-333 1 312-334 1 105-003 6 105-090 6 105-834 4 105-827 4 110-222 4 110-223 4 110-224 4 105-818 4 105-085 4 110-527 8 105-160 4 105-089 4 105-117 14

DESCRIPTION

REMARKS

RIGHT HOOD LEFT HOOD GRILLE FRONT HOOD CLIP LEFT REAR HOOD CLIP RIGHT REAR HOOD CLIP FLANGE LOCKNUT (5/16-NC) BOLT (5/16-NC X 3/4 ") FLANGE LOCKNUT (3/8 NC) FLANGE LOCK BOLT (3/8-NC X 1-1/4") RUBBER HOOD LATCH HOOD LATCH BRACKET HOOD LATCH BRACKET ANCHOR BOLT (1/4-NC X 1-1/2") LOCKNUT (1/4-NC) POP RIVET (3/16 X 1/2 ") BOLT (5/16-NC X 1-1/4") NUT (5/16-NC) WASHER (5/16")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0140977

132

COVERS 5110

12 5 22 18

7

4 8 17 15 10

9

4 1

20

3

6

1 18

4 2

9

21

21

1 14 6

19 11 13

16 04

ID0137997

133

COVERS 5110

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

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17.

18.

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QTY

105-823 12 105-832 16 105-836 16 105-841 15 105-094 3 110-218 2 110-527 3 250-622 1 301-514 2 311-337 1 312-136 1 312-174 1 312-149 2 362-704 1 362-698 1 115-686 2 110-330 1 105-117 7 106-154 4 362-847 1 110-771 2 105-091 3

DESCRIPTION

FLG LK BOLT (5/16-NC X 3/4") FLG LOCKNUT (1/4-NC) FLG LK BOLT (1/4-NC X 1/2") CLIP NUT (5/16-NC) FLG LK BOLT (5/16-NC X 1") HINGE (12-19/32") POP RIVET (3/16" X 1/2") MANUAL COMPARTMENT BATTERY COVER FRONT VALVE COVER BATTERY STRAP RIGHT ANGLE DRIVE COVER BATTERY HOLD DOWN LEFT TRANSMISSION SIDE PLATE TRANSMISSION COVER BULK EDGE (5/32") DUST BOOT WASHER (5/16") FLANGE LOCKNUT (1/4-NF) RIGHT TRANSMISSION SIDE PLATE PLASTIC PLUG (4") WASHER (5/16")

REMARKS

SEE FOOTNOTE 1 USE 12"

NOT SHOWN:

FOOTNOTES:

1 - EARLIER MODELS HAD TWO REF 14 INSTALLED, PRESENT MODELS HAVE ONE REF 14 AND REF'S 20 & 21 INSTALLED.

NOTE:

04

ID0137997

134

134

135

135

136

136

137

137

138

138

139

139

140

FUEL TANK-SEAT COVERS 5110

8 13 5 33

31 9

8

12 14

15

18

1 24 2 28

23

19

11

6 11

16

1

11

10 32

21 11

29 25

6

17

6 25 20

27

4 30 4 11

22 11

11

1

6 26

03

11

6 6

ID0138009

141

FUEL TANK-SEAT COVERS 5110

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

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23.

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26.

27.

28.

29.

30.

31.

32.

33.

QTY

105-834 8 105-827 4 105-832 2 105-003 6 105-830 2 105-841 13 105-836 18 105-833 2 105-214 6 105-267 4 105-823 17 110-010 1 105-059 2 110-132 1 110-258 1 115-153 1 115-355 1 165-626 1 215-139 1 105-214 6 165-704 1 506-021 1 312-494 1 312-151 1 312-379 1 312-323 1 360-796 1 105-826 4 312-275 1 312-253 1 110-130 1 312-493 1 312-339 1 115-421 1 115-425 1 110-626 1 115-428 1 217-750 1 105-092 4 110-030 2

DESCRIPTION

FLG LOCKNUT (3/8-NC) FLG LK BOLT (3/8-NC X 1-1/4") FLG LOCKNUT (1/4-NC) FLG LOCKNUT (5/16-NC) FLG LK BOLT (1/2-NC X 1-1/4") CLIP NUT (5/16-NC) FLG LK BOLT (1/4-NC X 1/2") FLG LOCKNUT (1/2-NC) SCREW (#10-24 X 1/2", FLG HEX) CUP WASHER (5/16") FLG LOCK BOLT (5/16-NC X 3/4") FUEL CAP (1-1/2") WASHER (7/16") FILLER NECK SEAT BELT SET PLUG (04N, SQ) GROMMET (1-3/8") FILLER NECK GASKET FUEL SENDER SCREW(#10-24 X 1/2", FLG HEX) GASKET NUT (#10-32) SEAT SUPPORT REAR PANEL RIGHT FENDER LEFT FENDER FUEL TANK FLG LK BOLT (3/8-NC X 1") MOUNT BRACKET PANEL EXTENSION MAGNET SEAT PANEL PLATE SEAT SEAT ADJUSTABLE TRACK SET ADJUSTABLE TRACK SET SEAT SWITCH NUT (5/16-NC) CABLE TIE (1/16" TO 4")

REMARKS

OBSOLETE OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0138009

142

142

143

143

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148

R.O.P.S.

3 7

3 8 6 10

9

4

5

4

5 1 2

04

ID0087402

149

R.O.P.S. REF PART NO. NUMBER

QTY

190-357 190-358 1. 105-065 6 2. 105-066 6 3. 106-243 10 4. 105-340 4 5. 105-383 4 6. 117-1027 1 7. 306-136 1 8. 306-370 1 9. 306-174 1 10. 105-118 4

DESCRIPTION

REMARKS

2-POST ROPS CONVERSION KIT 4-POST ROPS CONVERSION KIT LOCKNUT (1/2-NC) CAP SCREW (1/2-NC X 1-3/4") SCREW (5/16-NC X 1-1/2") FLG LOCKNUT (3/4-NC) BOLT (3/4-NC X 6") GD 8 HEADLINER INSULATION 4-POST ROPS TOP 2-POST ROPS FRAME 4010 5010 4-POST ROPS FRAME WASHER (3/8")

INCL 4, 5, & 8 REFER TO 050-195 INCL 1-7, & 9 REFER TO 050-134

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0087402

150

150

151

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153

153

154

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165

166

OIL COOLING SYSTEM 5110

23 7 13 20 27 12 22

13

16 15

24 16

TO FRAME TUBE

27

13

29

15 18

2

26 9 10

10

14

21

5

29 19

23

6

17 4

27 22

8

28 25

9

10 9

1

TO MANIFOLD

10 19

3

8

21 28

10 20 11

04

2

ID0133289

167

OIL COOLING SYSTEM 5110

REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

360-395 1 312-381 2 312-385 1 197-759 1 362-894 1 362-893 1 312-367 1 105-827 4 105-845 8 105-118 16 105-003 4 105-226 6 105-089 8 105-033 4 105-879 8 116-283 8 105-094 4 106-267 4 105-823 10 105-117 12 105-826 4 154-039 2 154-002 2 116-335 1 116-335 1 514-088 1 110-353 3 115-399 2

29.

105-091

8

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 OIL COOLER COOLER MOUNT SHROUD BRACKET FAN OBSOLETE FAN SHROUD FAN GUARD FAN SPACER FLG LK BOLT (3/8-NC X 1-1/2") FLG LOCKNUT (3/8-NC) WASHER (3/8") FLG LOCKNUT (5/16-NC) WASHER (5/16") LOCKNUT (5/16-NC) BOLT (5/16-NC X 2", GD8) WASHER (3/8") RUBBER WASHER BOLT (5/16-NC X 1") SCREW (M8-1.25 X 35MM) FLG BOLT (5/16-NC X 3/4") WASHER (5/16") FLG LK BOLT (3/8-NC X 1.00") CONNECTOR (1-1/16 SAE X 1-5/16 JIC X 90) SLIP-ON UNION (16JFX - 16H90) BULK HOSE (1" X 11.5" LONG) BULK HOSE (1" X 104" LONG) SLIP-ON COUPLER (16S-161H) WORM CLAMP (3/4" TO 1-1/2") BULK STRIP (1/4" X 3/4" X 64" AND (1/4" X 3/4" X 21") LOCKWASHER (5/16")

NOT SHOWN:

FOOTNOTES:

1. RETROFIT KIT 190-673

NOTE:

04

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170

HYDRAULICS PUMP INSTALLATION 5110 ENDS WITH S/N 5K0699

7 2 5 1 1 6 9 10 6 3

4

TO "IN" ON ATTACHMENT MANIFOLD 2 8

RIGHT FRAME TUBE 02

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HYDRAULICS PUMP INSTALLATION 5110 ENDS WITH S/N 5K0699 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

106-165 106-124 110-250 154-049 154-611 155-146 158-318 N/A N/A 116-428 159-113 165-806 N/A

QTY

DESCRIPTION

REMARKS

2 2 2 1 1 1 1 1 1 1 1 1 1

BOLT (M10-1.50 X 120MM) BOLT (M10-1.50 X 110MM) WORM CLAMP (1-1/4" x 2-1/8") CONNECTOR (10S-12J90) HOSE (12JFX-30"-3000) SLIP ON COUPLER (12S-16H90) HYDRAULIC PUMP WOODRUFF KEY NUT SUCTION HOSE SUCTION TUBE (24S-16H X 6") MOUNTING GASKET PUMP GEAR

SNP SERIES (82mm BODY) , TORQUE TO 37-40 FT- LBS. TKP SERIES (73mm BODY), TORQUE TO 37-40 FT-LBS.

SEE FOOTNOTE 1 M12-1.50 (TKP) M12-1.25 (SNP) USE LOCTITE 640 1" I.D. FORMED W/ SPRING INSERTED DO NOT USE SEALANTS

NOT SHOWN:

FOOTNOTES:

1. TKP SERIES (73mm BODY), SNP SERIES (82mm BODY) REFER TO PARTS PAGE 803-700 FOR COMPONENT EXPLOSION

NOTE:

REFER TO O-RING CHARTS FOR REPLACEMENTS CONVERSION KIT 190-545 MODIFIES THIS SYSTEM TO THE NEW SYSTEM SEE PARTS PAGE 803-249 FOR THE NEW SYSTEM

02

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BACKFILL BLADE HYDRAULICS

BLADE LIFT

5110, BEGINS WITH S/N____

8

BLADE ANGLE BLADE TILT

8

17 19 21

24 23

3

22

25 20

15 10 18 16 6

29 1

26

12 29

26 4

SEE F/N 5

26 27

10

14 9 12 7 29 14 27

5

18

9 2

15 SEE F/N 4

11

28 1 29 26

04

13

17

SEE F/N 5

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BACKFILL BLADE HYDRAULICS 5110, BEGINS WITH S/N____ REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

115-003 115-006 110-195 125-789 125-833 151-131 151-133 154-015 154-055 154-066 154-085 154-129 154-132 105-920 154-551 154-573 154-574 154-578 155-091 105-033 105-003 105-117 115-732 105-047 500-003 183-475 125-442 181-175 115-005 110-055

QTY

DESCRIPTION

2 1 6 2 1 2 1 6 2 2 2 2 2

ZERK (1/4-NF) ZERK (1/4-NF, 45) HOSE CLAMP (3/4") SPRING BUSHING(1.38" I.D. X 1.5") SPRING BUSHING(1.38" I.D. X 1.38") HYDRAULIC CYLINDER(2 X 1.25 X 9.3) HYDRAULIC CYLINDER(3 X 1.25 X 6.5) CONNECTOR (08S-04J) CONNECTOR (04J-06S90) UNION (04J-04JFX90) CAP (04JF) RUN TEE (04S-04J-04J) BK CONNECTOR (04J-O4J90BK) JAM NUT (7/16-NF) 2 HOSE (04JFX-118"-2750) 2 HOSE (04JFX-28"-2750) 2 HOSE (04JFX-100"-2750) 2 HOSE (04JFX-90"-2750) 2 CONNECTOR (04S-04J90) 3 BOLT (5/16-NC X 2", GD8) 3 FLG LOCKNUT (5/16-NC) 3 WASHER (5/16") 2 ABRASION SLEEVE (2.00" I.D.) 2 LOCKNUT (3/8-NC) 2 BOLT (3/8-NC X 2-3/4") 2 PIN (1.250") 4 BRONZE BUSHING (1.25 I.D. X 1.5") 2 BUSHING 1 ZERK (1/4-NF X 90) AR MACHING BUSHING (1- 1/4", 14GA)

REMARKS

SEE FOOTNOTE 1 & 3 SEE FOOTNOTE 2 & 4

USE 8"

SEE FOOTNOTE 5

NOT SHOWN:

FOOTNOTES:

1. SEE PAGE TITLED "HYDRAULIC CYLINDER ASSEMBLY (151-131)" 804-398 FOR COMPONENTS. 2. SEE PAGE TITLED "HYDRAULIC CYLINDER ASSEMBLY (151-133)" 804-399 FOR COMPONENTS. 3. CURRENT PRODUCTION CYLINDER USE FOR ALL REPLACEMENTS OF 150-115. MUST BE CHANGED IN PAIRS; DO NOT MIX OLD CYLINDER 150-115 & NEW CYLINDER 151-131 ON THE SAME UNIT 4. CURRENT PRODUCTION CYLINDER USE FOR ALL REPLACEMENTS OF 151-116.

ALSO REQUIRES FITTING GUARD 312-360 & 2 CLAMPS 110-367; SEE PARTS PAGE 804-400 5. INSTALL BUSHING & MATCH DRILL W/ROD EYE (1/8" DIA.) FOR GREASE NOTE:

REFER TO O-RING CHART FOR REPLACEMENTS

04

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254

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

255

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

256

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

257

258

256

259

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

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Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

 Text

 Graphics

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Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

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