Ditch Witch 48/54-900 Boring Machine Parts Manual 7053-0096 PDF

48/54–900 Boring Machine Parts Manual

American Augers 135 US Route 42 West Salem, Ohio 44287 www.americanaugers.com

Released December 2022

Revision 00

7053-0096

Table of Contents Preface............................................................... 4 Seals and Filters................................................... 9 Seal Kits ..................................................... 10 Filters......................................................... 11 Decals.............................................................. 13 Decals - View 1 ............................................ 14 Decals - View 2 ............................................ 16 Decals - View 1 ............................................ 18 Decals - View 2 ............................................ 20 Decals - View 3 ............................................ 22 Decals - View 4 ............................................ 24 Engine.............................................................. 27 Engine - View 1 ............................................ 28 Engine - View 2 ............................................ 30 Engine - View 3 ............................................ 32 Mainframe Section .............................................. 35 Base - View 1............................................... 36 Base - View 2............................................... 38 Base Weldment ............................................ 40 Quick Tran Cover Assembly ............................ 42 Spoil Paddle ................................................ 44 Track Assembly ............................................ 46 Track Assembly ............................................ 48 Rack & Sling Assembly .................................. 50 Rack Assembly - View 1 ................................. 52 Rack Assembly - View 2 ................................. 54 Rack Assembly - View 3 ................................. 56 Rack Assembly - View 4 ................................. 58 Rack Assembly - View 5 ................................. 60 DEF Tank Assembly ...................................... 62

Filter Assembly............................................. 64 Sling Assembly............................................. 66 Sling Assembly............................................. 68 Manual Box Assembly ................................... 70 Pushbar Assembly - View 1............................. 72 Pushbar Assembly - View 2............................. 74 Master Pusher Assembly................................ 76 Saddle Assembly .......................................... 78 Tanks Section .................................................... 81 Tanks Assembly - View 1 ................................ 82 Tanks Assembly - Detail A .............................. 84 Tanks Assembly - Detail B .............................. 86 Tanks Assembly - Detail C .............................. 88 Fuel Tank Assembly ...................................... 90 Hydraulic Tank Assembly................................ 92 Hydraulic Section................................................ 95 Hydraulic Schematic...................................... 96 Pneumatic Schematic .................................... 98 Electrical Section .............................................. 101 Electrical Assembly ..................................... 102 Electrical Section ........................................ 104 Electrical Section ........................................ 108 Appendix ......................................................... 111 Tightening Guidelines ...................................112 SAE Bolt Torque ..........................................113 Metric Bolt Torque ........................................114 Prevailing Torque Locknut Torque....................115 Lug Nut Torque............................................117 Assembly Methods.......................................118 DW Registration Card .................................. 125

Page 3

Preface Serial Number Plate Location

Always include machine serial number when ordering parts.

Due to our continuing product improvement, machine specifications are subject to change without notice.

Rev. No. 00

01

Description of Change This manual applies to SNs in the sequence starting with 317.

Page 4

ID0746599

WARRANTY CERTIFICATE FORM-176 14January2015

PARTS: 2 YEARS / 2,000 HOURS LABOR: 1 YEAR / 1,000 HOURS ENGINE AND TRANSMISSION: 2 YEARS / 2,000 HOURS RACK AND PINION: 5 YEARS / 10,000 HOURS

Warranty Terms and Conditions – The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation, improper storage, unauthorized service, alteration of products, neglect or abuse, or use of the product in a manner inconsistent with its design. This warranty does not extend to any component parts not manufactured by the Manufacturer; however the Manufacturer’s warranty herein shall not limit any warranties made by the manufacturers of component parts which may extend to Buyer.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES AND NO REPRESENTATIONS, GUARANTEES, OR WARRANTIES EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO A WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE MADE BY THE MANUFACTURER IN CONNECTION WITH THE MANUFACTURE OR SALE OF ITS PRODUCTS. No employee, distributor, or representative is authorized to change this warranty in any way or grant any other warranty on behalf of the Manufacturer.

Claims for defects in material and workmanship shall be made in writing to the Manufacturer within ten business days of the discovery of defect. The Manufacturer may either send a service representative or have the product returned to its factory at the Buyer’s expense for inspection. If the product has not been returned within 30 days of receipt of written notice, the product will no longer be eligible for the warranty claims. If, upon receipt, judged by the Manufacturer to be defective in material or workmanship, the product will be replaced or repaired at the option of the Manufacturer, free from all charges except authorized transportation.

The remedies of the Buyer set forth herein are exclusive and are in lieu of all other remedies. The liability of the Manufacturer whether in contract, tort, under any warranty, or otherwise shall not extend beyond its obligation to repair or replace, at its option, any product or part found by the Manufacturer to be defective in material or workmanship. The Manufacturer shall not be liable for cost of installation and/or removal or be responsible for direct, indirect, special or consequential damage of any nature. Under no circumstances shall the Manufacturer be liable for lost or anticipated profits.

01

Page 5

ID0677478

Welcome This manual contains illustrated parts lists to help you select quality American Augers replacement parts for your equipment. Using other replacement parts will lessen the productivity of your equipment.

• Descriptions and specifications in this book were current at publication. However, American Augers reserves the right to improve equipment, so this manual might not reflect the most current improvements.

• The drawings in this manual are the property of American Augers and may not be reproduced, published or disclosed to others without express authorization from American Augers.

• Filters and Seal Kits are listed in the front of the Parts Manual.

• Parts may be hidden on drawings for clarity.

• Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering American Augers replacement parts: • Specify parts you need by part number and description, not by illustration reference numbers.

• Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

• Order genuine American Augers replacement or repair parts from your authorized Ditch Witch dealer.

PARTS SALES INFORMATION If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077–0066 USA

This product and its use may be covered by one or more patents at: http:// charlesmachine.works/patents/.

01

Page 6

ID0677598

Notes:

Page 7

Notes:

Page 8

Seals and Filters Table of Contents Seal Kits .........................................................10

Filters .............................................................. 11

Page 9

Seal Kits Bill of Material: 48BM8016 PART 8HC90035B 8HM24024 8HM24024 8HV00021 8HV80268 8PH50066 8PH50066 8QD11508 8HC20020 8HV61023 8HV61023 8HV66007 8HV80215 8HV80166

01

KIT OR PART 8HC90035-2 8HM24024-2 8HM24024-3 8HV00021-1 8HV80167-3 8PH50066-01 8PH50066-02 8QD71508-1 8HC20020-1 8HV61023-1 8HV61008-3 8HV66007-1 8HV80215-03 8HV80118-3

DESCRIPTION KIT,SEAL, FOR 9"B X 35"S CYL. SEAL KIT,REAR,F/8HM24024 HYD KIT, SHAFT SEAL FOR 8HM24024 VALVE,CARTRIDGE,SWITCHING SEAL KIT FOR 8HV80167 KIT,SEAL,PUMP,MAIN BODY KIT,SEAL,PUMP,LS CONTROLLER KIT,SEAL,FOR PARKER FF-502-8FP KIT,PACKING,PRINCE CYL CARTRIDGE,RELIEF,150-6000PSI KIT,SEAL,BUNA-N,T-10A CAVITY KIT,SEAL,BUNA-N SEAL KIT,VALVE,DIR,MANUAL,3-SP KIT,SEAL,ORINGS/BACKUP WASHERS

Page 10

LOCATION BASE BASE BASE BASE BASE ENGINE ENGINE HYDRAULIC SCHEMATIC PUSHBAR RACK RACK RACK RACK TANK

ID0750905

Filters Bill of Material: 48BM8016 Tanks Assembly (Bill Of Materials: 48BM8356) COMPONENT 8FL20031 8FL51009

ELEMENT 8FL20031-1 8FL51009-01

DESCRIPTION ELEMENT,FILTER,6 MICRON ABS ELEMENT,FILTER,6 MICR,Z-GLASS

Rack Assembly (Bill of Materials: 48BM8480) COMPONENT 8NG28047 "

01

ELEMENT 8NG10032-08 8NG10032-09

DESCRIPTION FILTER,AIR ELEMENT PRIMARY FILTER,AIR ELEMENT SECONDARY

Page 11

ID0751122

Notes:

Page 12

Decals Table of Contents Decals - View 1.............................................14 Decals - View 2.............................................16 Decals - View 1.............................................18

Decals - View 2.............................................20 Decals - View 3.............................................22 Decals - View 4.............................................24

Page 13

Decals - View 1

ENDS WITH S/N: 317 BILL OF MATERIAL: 48BM7410

66

8 4 28 24

38 20

16

48

34

20

40

36

32

2

46

20

52

20

2

62

2

10

54

34

72

99

20

20

16 48

20 38

2

2

01

20

62

52

Page 14

2

54

64

ID0751454

Decals - View 1

ENDS WITH S/N: 317 BILL OF MATERIAL: 48BM7410

REF NO. 2 4 8 10 16 20 24 28 32 34 36 38 40 46

PART NUMBER 270-8383 270-8393 270-6911 8NP41804 701-197 274-442 270-8391 270-8505 270-8386 270-8384 270-7496 270-8389 700-143 8NP80004

QTY 14 1 1 1 2 20 1 2 1 2 1 2 1 1

48 52 54 62 64 66 72 99

8NP41240 8NP41395 8NP41397 8NP41141 270-8499 270-8499 8NP41955 8NP7296

2 2 2 2 2 1 1 1

DESCRIPTION WARNING HANDS & FEET SAFE DISTANCE DANGER MACHINE ROLLOVER WARNING ONE CALL NOTIFICATION ISO DECAL:SOUND LEVEL NOT TO DANGER TURNING SHAFT LIFT LOCATION DANGER MACHINE RUNOVER CRUSH HAZARD - LOCK DANGER ROTATING SHAFT - LOCK MACHINE WARNING PRESSURIZED FLUID - INJECTION WARNING THROWN OBJECTS ISO WARNING CRUSH HAZARD - SIDE FORCE WARNING READ OPERATOR MANUAL NAMEPLATE,SERIAL NUMBER/YR. STICKER: AA LOGO,(SEE DRAWING)

REMARKS

DECAL"48/54-900NG"1.50"HI WHT DECAL,"QUIK TRAN" SIGN:"QUIK/SPLIT tm" RUNOVER HAZARD WARNING - LOCK MOTOR RUNOVER HAZARD WARNING - LOCK MOTOR DECAL,WHEN ENGINE ECM IS DECAL:WARNING AVOID DEATH

NOT SHOWN: 14

700-097

1

CAUTION HOT PARTS

FOOTNOTES: NOTE:

01

Page 15

ID0751454

Decals - View 2

ENDS WITH S/N: 317 BILL OF MATERIAL: 48BM7410

Also on front of sling 98

97

50

Also on front of machine

2

20*

28* 20* 20*

6*

6*

30*

30* 18

20*

6*

30*

12 44 42

*Also on opposite side of track

22 100

75 60

68

64 74 58 56 26 70

\

01

Page 16

ID0751455

Decals - View 2

ENDS WITH S/N: 317 BILL OF MATERIAL: 48BM7410

REF NO. 2 6 12 18 20 22 26 28 30 42 44 50 56 58 60 64 68 70 74 75 97 98 100

PART NUMBER 270-8383 270-8387 270-8390 8NP41808 274-442 8NP41811 8NP41813 270-8505 8NP41815 8NP41404 8NP41158 8NP41241 48BM9906 270-8500 8NP41209 270-8499 8NP80242 8ED05002 72BM9913 700-009 8NP80003 8NP71120 42BM9903

QTY 14 6 1 1 20 1 1 2 6 1 1 2 1 1 1 2 1 1 1 1 1

DESCRIPTION REMARKS WARNING HANDS & FEET SAFE DISTANCE WARNING TRIP HAZARD DANGER MACHINE ROLLOVER DECAL:DIESEL LIFT LOCATION DECAL:HYDRAULIC DECAL:THRUST FORCE CE FOR CRUSH HAZARD - LOCK DECAL:CAUTION HAND/FOOT CRUSH DECAL,"MINIMUM FUEL CETANE" SIGN:5 SPEED TRANS SHIFT PATT. STICKER: AMERICAN AUGERS LOGO OVERLAY,BM48-900NG MACHINE MOVEMENT HAZARD - NEUTRAL GEAR STICKER: DIESEL EXHAUST WARN'G RUNOVER HAZARD WARNING - LOCK MOTOR DECAL,ULTRA LOW SULFUR DIESEL DECAL,ENGINE SHUTDOWN INSTRUCT OVERLAY,72-1.2NG: THRUST CAUTION WEAR HEARING PROTECTION NAMEPLATE: SLING CERTIFICATION DECAL:WARNING AVOID DEATH OVERLAY,42-600 & 60-1200

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 17

ID0751455

Decals - View 1

BEGINS WITH S/N:318 BILL OF MATERIAL: 48BM7410

14 66

20

44

8 4

32

20

20

36

2

50 54

62

52

64

10

28

2

72 20

20

16 20 2

62

54 50

52

64 2

01

Page 18

ID0749500

Decals - View 1

BEGINS WITH S/N:318 BILL OF MATERIAL: 48BM7410

REF NO. 2 4 8 10 14 16 20 28 32 36 44 50 52 54 62 64 66 72

PART NUMBER 270-8383 270-8393 270-6911 8NP41804 700-097 701-197 274-442 270-8505 270-8386 270-7496 8NP41158 8NP41241 8NP41395 8NP41397 8NP41141 270-8499 270-8385 8NP41955

QTY 14 1 1 1 1 2 20 2 1 1 1 2 2 2 2 2 1 1

DESCRIPTION WARNING HANDS & FEET SAFE DISTANCE DANGER MACHINE ROLLOVER WARNING ONE CALL NOTIFICATION ISO DECAL:SOUND LEVEL NOT TO CAUTION HOT PARTS DANGER TURNING SHAFT LIFT LOCATION CRUSH HAZARD - LOCK DANGER ROTATING SHAFT - LOCK MACHINE WARNING THROWN OBJECTS ISO SIGN:5 SPEED TRANS SHIFT PATT. STICKER: AMERICAN AUGERS LOGO DECAL"48/54-900NG"1.50"HI WHT DECAL,"QUIK TRAN" SIGN:"QUIK/SPLIT tm" RUNOVER HAZARD WARNING - LOCK MOTOR DANGER MACHINE RUNOVER - SLOPE DECAL,WHEN ENGINE ECM IS

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 19

ID0749500

Decals - View 2

BEGINS WITH S/N:318 BILL OF MATERIAL: 48BM7410

38

2 16 38 2

2

20 6

6

20

2 6

20

2 28

01

Page 20

ID0749601

Decals - View 2

BEGINS WITH S/N:318 BILL OF MATERIAL: 48BM7410

REF NO. 2 6 16 20 38

PART NUMBER 270-8383 270-8387 701-197 274-442 270-8389

QTY 14 6 2 20 2

DESCRIPTION WARNING HANDS & FEET SAFE DISTANCE WARNING TRIP HAZARD DANGER TURNING SHAFT LIFT LOCATION WARNING CRUSH HAZARD - SIDE FORCE

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 21

ID0749601

Decals - View 3

BEGINS WITH S/N:318 BILL OF MATERIAL: 48BM7410

34

12

76

75 18 22

42

70 58 40 26 100 68

01

Page 22

74

ID0749539

Decals - View 3

BEGINS WITH S/N:318 BILL OF MATERIAL: 48BM7410

REF NO. 12 18 22 26 34 40 42 58 68 70 74 75 76 100

PART NUMBER 270-8390 8NP41808 8NP41811 8NP41813 270-8384 700-143 8NP41404 270-8500 8NP80242 8ED05002 72BM9913 700-009 270-8518 42BM9903

QTY 1 1 1 1 2 1 1 1 1 1 1 1 1 1

DESCRIPTION REMARKS DANGER MACHINE ROLLOVER DECAL:DIESEL DECAL:HYDRAULIC DECAL:THRUST FORCE CE FOR WARNING PRESSURIZED FLUID - INJECTION WARNING READ OPERATOR MANUAL DECAL,"MINIMUM FUEL CETANE" MACHINE MOVEMENT HAZARD - NEUTRAL GEAR DECAL,ULTRA LOW SULFUR DIESEL DECAL,ENGINE SHUTDOWN INSTRUCT OVERLAY,72-1.2NG: THRUST CAUTION WEAR HEARING PROTECTION DANGER MACHINE RUNOVER HAZARD-SLOPE OVERLAY,42-600 & 60-1200

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 23

ID0749539

Decals - View 4

BEGINS WITH S/N:318 BILL OF MATERIAL: 48BM7410

56

48

46

101

60

24

2 34

01

Page 24

ID0751350

Decals - View 4

BEGINS WITH S/N:318 BILL OF MATERIAL: 48BM7410

REF NO. 2 24 34 46

PART NUMBER 270-8383 270-8391 270-8384 8NP80004

QTY 14 1 2 1

48

8NP41240

2

DESCRIPTION WARNING HANDS & FEET SAFE DISTANCE DANGER MACHINE RUNOVER WARNING PRESSURIZED FLUID - INJECTION NAMEPLATE,SERIAL NUMBER/YR. STICKER: AA LOGO,(SEE DRAWING)

56 60 101

48BM9906 8NP41209 8NP80006

1 1 1

OVERLAY,BM48-900NG STICKER: DIESEL EXHAUST WARN'G DECAL,CERTIFICATION MARK

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 25

ID0751350

Notes:

Page 26

Engine Table of Contents Engine - View 1.............................................28 Engine - View 2.............................................30

Engine - View 3.............................................32

Page 27

Engine - View 1 BILL OF MATERIAL: 48BM8809

38 44

39 40

45

20

31 9 24 13 11 20 10

21 32 21 36

01

Page 28

ID0751456

Engine - View 1 BILL OF MATERIAL: 48BM8809

REF NO. 9 10 11 13 20 21 24 31 32 36 38 39 40 44 45

PART NUMBER 48BM8826 48BM8827 48BM8828 48BM8830 8FW21110 8FW22112 8HH51562 8HH65652 8HH65650 8LN51112 8NG20026 8NG10032-02 8NG10032-03 8NG92503 8PH50066

QTY 2 1 4 2 16 16 8 8 8 8 1 1 1

DESCRIPTION MOUNT,ENGINE,FRONT,T4F MOUNT,ENGINE,REAR,LEFT,T4F SHIMS,ENGINE MOUNTS,VOLVO T4F SPACER,ENGINE MOUNT T4F WASHER, FLAT,.625N,ZN PLT WASHER,FLAT,3/4W,ZN.PLTD SCREW,CAP,HX HD,.75-10X 2.75" ZN PLTD SCREW,CAP,HX HD,M16X2.0X60MM SCREW,CAP,HX HD,M16X2.0X50MM NUT,HEX LOCK .75-10 UNC2B ENGINE, VOLVO, 173HP PIPE,UREA INJECTION VOLVO T4F PIPE,BELLOWS EXHAUST TUBE,AIR INTAKE VOLVO D5 48ABM PUMP,HYD,PISTON,LOAD SNSE,HAWE

REMARKS

REFERENCE REFERENCE SEE NOT SHOWN

NOT SHOWN: 322030-5 48BM8829 8PH50066-01 8PH50066-02 48BM8880

1 1 1

BLANKET, TRANSMISSION, KEVLAR MOUNT,ENGINE RIGHT REAR T4F KIT,SEAL,PUMP,MAIN BODY KIT,SEAL,PUMP,LS CONTROLLER BLANKET,EXHAUST,48"ABM,T4F

FOR REF. NO. 45 FOR REF. NO. 45

FOOTNOTES: NOTE:

01

Page 29

ID0751456

Engine - View 2 BILL OF MATERIAL: 48BM8809

41

23 1

27

18

42 55

56

52

47 53

49 58 48

14

01

19

51

50

29

Page 30

ID0751457

Engine - View 2 BILL OF MATERIAL: 48BM8809

REF NO. 1 14 18 19 23 27 29 41 42 47 48 49 50 51 52 53 55 56 58

PART NUMBER 322030-1 48BM8843 8FW21106 8FW21107 8SH81310 8HH65359 8HH65407 323014 322030 48BM8877 48BM8876 8AC40001 8HH65357 8CP22438 48BM8878 8AC40001-2 8CF40016 36BM5216 8FW22106

QTY 1 1 12 4 8 12 4 1 1 1 1 1 2 1 1 1 1 1 2

DESCRIPTION SHIFTER LEVER FOR EATON 5205 GUARD,COUPLER,DODGE WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.4375N,ZN.PLTD SCREW,CAP,SOC.HD .375-16X 2.25 SCREW,CAP, HX HD M10X1.5X35MM SCREW,CAP,HX HD,M12X1.75X25MM CLUTCH DISK/PRES.PLATE/T.O.BRG TRANSMISSION,EATON FS5205A WELD,CLUTCH LEVER 48ABM T4F MOUNT,CLUTCH CYL,T4F VOLVO CYL,AIR,3"BORE,SS ROD,LOW TEMP SCREW,CAP, HX HD M10X1.5X25MM PIN,CLEVIS,HEADLESS,GROOVED,SS FLYWHEEL,MACHINING,14"CLUTCH CLEVIS, CYLINDER AIR 5/8-18 BEARING, ROLLER SINGLE SKF T4F SPACER,CLUTCH THROWOUT HANDLE WASHER,FLAT,.375W,ZN PLTD,SAE J488

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 31

ID0751457

Engine - View 3 BILL OF MATERIAL: 48BM8809

7

3

6

34 4 25 26

5 33

8 46

35 22

16

15

17 57

01

30

Page 32

ID0751458

Engine - View 3 BILL OF MATERIAL: 48BM8809

REF NO. 3 4 5 6 7 8 15 16 17 22 25 26 30 33 34 35 46 57

PART NUMBER 326006 333020 334037 382009 48100123 11AU0806 60BM8815 60BM8817 80HA1281 8GB80069 8HH51565 8HH52719 8SH95530 8HN51112 8HN52118 8HN65120 8SH81306 8CP40060

QTY 1 1 1 1 1 1 1 1 1 1 24 12 20 24 12 20 8 1

DESCRIPTION COMPANION FLANGE - SPICER TAPER LOCK BUSHING 117297 TAPER LOCK FLANGE P/N 011154 ELEMENT TYPE PX140 COUPLER MTG.FLANGE MACH PX140F PIN, CLEVIS, 1 X 9" USED WITH AUGER PLATE,GEARBOX ADAPTER-48/54 DRIVE,FRONT,5"HEX,60-1.2 BNA ADAPTER,HEX DRIVE,AUGER,5"FX5"M 1.03125D GEARBOX,BNA,48-900 & 60-1.2 NG SCREW,CAP,HX.HD..75-10X 3.5" ZN PLTD SCREW,CAP,HX.HD.1.125-12X 5" SCREW,CAP,SOC HD,M20X2.5X240MM NUT,HEX, .75-10 UNC ZN PLTD NUT,HEX,1 1/8-12 UNF NUT,HEX,M20X2.5P SCREW,CAP,SOC.HD .375-16X 1.25 PIN,H'PIN COTTER,.17W .75-1.0 ZN PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 33

ID0751458

Notes:

Page 34

Mainframe Section Table of Contents Base - View 1 ................................................36 Base - View 2 ................................................38 Base Weldment ............................................40 Quick Tran Cover Assembly......................42 Spoil Paddle ..................................................44 Track Assembly ............................................46 Track Assembly ............................................48 Rack & Sling Assembly ..............................50 Rack Assembly - View 1.............................52 Rack Assembly - View 2.............................54 Rack Assembly - View 3.............................56

Rack Assembly - View 4.............................58 Rack Assembly - View 5.............................60 DEF Tank Assembly ....................................62 Filter Assembly .............................................64 Sling Assembly .............................................66 Sling Assembly .............................................68 Manual Box Assembly ................................70 Pushbar Assembly - View 1.......................72 Pushbar Assembly - View 2.......................74 Master Pusher Assembly ...........................76 Saddle Assembly .........................................78

Page 35

Base - View 1

BILL OF MATERIAL: 48BM8297

36 43

31

39 3 24 27

4

32

1

35 9 24 28

6

19

2 40

41 15

25 38

17

37

26

23 34 5 18

01

Page 36

ID0751565

Base - View 1

BILL OF MATERIAL: 48BM8297

REF NO. 1 2 3 4 5 6 9 15 17 18 19 23 24 25 26 27 28 31 32 34 35 36 37 38 39 40 41 43

PART NUMBER 36500004 36500208 36500325 36600039 36BM2312 48BM2511 48BM8287 48BM8655 48BM8657 8CP10411 8CP10610 8FW21105 8FW21106 8HC90035B 8HH51256 8HH51305 8HH51311 8HH51773 8HH81673 8LN51105 8LN51106 8PP92001 8NG28119 8NG80048 48900183 60120060 8HV00021 270084

QTY 2 3 4 2 2 2 2 1 1 6 3 8 14 3 4 6 4 4 2 4 4 2 2 1 2 1 1 1

DESCRIPTION WASHER-BARREL BOLT PIN, CYLINDER MOUNT WASHER - BASE BARREL BOLT, FOR BASE TO RACK NUT-BARREL BOLT 2"DIA X 7"LG. WRENCH - MASTER PUSHER HANDRAIL,48-900 MOUNT,GEAR,MOTOR,RIGHT HITCH,GEAR DRIVE,RIGHT PIN,COTTER .125 DIA X 3" LG PIN,COTTER .1875 DIA X 3" LG WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,.375N ZN PLTD CYL,HYD.9"B X 35"S SAE PORTS, SCREW,CAP,HX.HD.5/16-18X 1-1/4 SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD..375-16X 2.5" SCREW,CAP,HX.HD,1 1/4-7 X 7" SCREW,CAP,HX.HD.1-8X 7" ZN PLTD NUT,HEX LOCK .3125-18 UNC2B NUT,HEX LOCK .375-16 UNC2B CAP,PLASTIC,1-1/2"SQ TU,.134 CLAMP,GUILLOTINE 3-1/2" TUBING,EXHAUST,STACK3.5ID X 36 BLOCK - PORT BLOCK - PORT, BASE VALVE,SWITCHING,PILOT TO OPEN VALVE,P O CHECK,-16 SAE

REMARKS

SEE NOT SHOWN

SEE NOT SHOWN

NOT SHOWN: 8HC90035-2 8HV00021-1

-

KIT,SEAL, FOR 9"B X 35"S CYL. VALVE,CARTRIDGE,SWITCHING

FOR REF. NO. 25 FOR REF. NO. 41

FOOTNOTES: NOTE:

01

Page 37

ID0751565

Base - View 2

BILL OF MATERIAL: 48BM8297

7

10 11

16 21

13

22

29

30

8

42

33

12

14 50

18

01

Page 38

ID0751566

Base - View 2

BILL OF MATERIAL: 48BM8297

REF NO. 7 8 10 11 12 13 14 16 18 21 22 29 30 33 42 50

PART NUMBER 48BM8094 48BM8274 48BM8289 48BM8298 48BM8652 48BM8653 48BM8654 48BM8656 8CP10411 8CP90001 8CP90006 8HH51409 8HH51511 8HM24024 8HV80268 8HM24024-1

QTY 1 2 2 1 2 4 1 1 6 4 4 8 4 2 1 2

DESCRIPTION COVER, QUIK TRAN BARRELBOLT,48/54 G2 COVER,CAMFOLLOWERS,48" BASE,WELDMENT 48/54-900NG T4F PINION,QUIK TRAN PIN LOCK,GEAR DRIVE HITCH,GEAR DRIVE,LEFT MOUNT,GEAR,MOTOR,LEFT PIN,COTTER .125 DIA X 3" LG PIN, DETENT RING .375 X 3.125" LANYARD, 1/16 X 13-1/8 TYPE 2 SCREW,CAP,HX.HD. .5-13 X 2" ZN PLTD SCREW,CAP,HX.HD..625-11X 2.5" ZN PLTD MOTOR,HYD,LSHT,60.0 CIR,TPR W/KEY VALVE,SPOOL,2WAY,NO,SOL OPER SHAFT NUT F/CHARLYNN HYD MOTOR

REMARKS

SEE NOT SHOWN SEE NOT SHOWN COMES WITH ITEM 33

SEAL KIT,REAR,F/8HM24024 HYD KIT, SHAFT SEAL FOR 8HM24024 KEY F/HYD MOTOR 8HM24024 SEAL KIT FOR 8HV80167

FOR REF. NO. 33 FOR REF. NO. 33 FOR REF. NO. 33 FOR REF. NO. 42

NOT SHOWN: 8HM24024-2 8HM24024-3 8HM24024-4 8HV80167-3

-

FOOTNOTES: NOTE:

01

Page 39

ID0751566

Base Weldment

BILL OF MATERIAL: 48BM8298

41

42

43

01

Page 40

ID0751567

Base Weldment

BILL OF MATERIAL: 48BM8298

REF NO. 41 42 43

PART NUMBER 8CF30059 8FW21124 8HN86124

QTY 6 4 6

DESCRIPTION BEARING, CAM ROLLER, 3" DIA WASHER,FLAT,1.5N,ZN.PLTD NUT,HEX,JAM,1.5-12 UNF ZN PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 41

ID0751567

Quick Tran Cover Assembly BILL OF MATERIAL: 48BM8094

9 7 11 6

10

14

13 5

01

Page 42

ID0751568

Quick Tran Cover Assembly BILL OF MATERIAL: 48BM8094

REF NO. 5 6 7 9 10 11 13 14

PART NUMBER 8CP90002 8CP90005 8FW21106 8HH81304 8LN51106 8SH81185 8MS32406 8LN81103

QTY 2 2 4 4 2 2 2 2

DESCRIPTION LANYARD, .125" X 6" PVC COVER PIN,SELF-LOCK, .375 X 2" LG WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .37516X .875" NUT,HEX LOCK .375-16 UNC2B SCREW, .5" SHLD .625 LG,.375-16 SCREW,MACHINE,SLOTTED PAN HEAD NUT,NYLOK,10-32,ZN PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 43

ID0751568

Spoil Paddle

BILL OF MATERIAL: 48BM8755

7

8

01

Page 44

ID0751569

Spoil Paddle

BILL OF MATERIAL: 48BM8755

REF NO. 7 8

PART NUMBER 8HH52563 8HN52112

QTY 6 6

DESCRIPTION SCREW,CAP,HX.HD.3/4-16X 3" NUT,HEX,3/4-16 UNF

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 45

ID0751569

Track Assembly ENDS WITH S/N: 321 BILL OF MATERIAL: 48BM8186

1

2

2

4

3

01

Page 46

ID0753312

Track Assembly ENDS WITH S/N: 321 BILL OF MATERIAL: 48BM8186

REF NO. 1 2 3 4

PART NUMBER 48BM8182 48BM8189 8HH51663 8HN51116

QTY 1 2 12 12

DESCRIPTION TRACK,MASTER,48-900NG QUIKTRAN TRACK,STANDARD,48-900NG Q-TRAN SCREW,CAP,HX.HD.1-8X 3" ZN PLTD NUT,HEX,1"-8 UNC ZN PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 47

ID0753312

Track Assembly STARTS WITH S/N: 322 BILL OF MATERIAL: 7350–0089

1

2

4 3

01

Page 48

ID0747820

Track Assembly STARTS WITH S/N: 322 BILL OF MATERIAL: 7350–0089

REF NO. 1 2 3 4

PART NUMBER 7300-1649 7300-1667 8HH51663 8HN51116

QTY 1 2 12 12

DESCRIPTION TRACK,LAUNCH,48-900NG,QUIK-TRAN TRACK,STANDARD,36 & 48,QUICK-TRAN SCREW,CAP,HX.HD.1-8X 3" ZN PLTD NUT,HEX,1"-8 UNC ZN PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 49

ID0747820

Rack & Sling Assembly BILL OF MATERIAL: 48BM8409

1

2

01

Page 50

ID0751586

Rack & Sling Assembly BILL OF MATERIAL: 48BM8409

REF NO. 1 2

PART NUMBER 48BM8426 48BM8480

QTY 1 1

DESCRIPTION SLING,LIFT,REINFORCED EYE RACK,ASSEMBLY,48-900,T4F,VOLVO

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 51

ID0751586

Rack Assembly - View 1 BILL OF MATERIAL: 48BM8480

23

50 44 49

17 41 18

11 30

202

204

26

12

8

16 10

1 4 34 33

54

5

01

Page 52

ID0751588

Rack Assembly - View 1 BILL OF MATERIAL: 48BM8480

REF NO. 1 4 5 8 10 11 12 16 17 18 23 26 30 33 34 41 44 49 50 54 202 204

PART NUMBER 32GB6801 48BM8437 48BM8438 48BM8454 48BM8456 48BM8461 48BM8462 48BM8467 48BM8469 48BM8470 48BM8481 48BM8485 8AA00010 8CL25010 8CL25016 8FW22106 8FW22906 8HH51305 8HH51306 8HH51407 8EP02900 8NP47297

QTY 2 1 1 1 1 1 1 1 1 1 1 1 1 2 3 12 9 2 11 8 -

DESCRIPTION MIRROR 8" ROUND,CONVEX,ACRYLIC MOUNT,MIRROR MOUNT,MIRROR LATCH,HOLDER,TANK,DEF,T4F GUARD,RADIATOR,48-900 T4F CHAIN GUARD,AIR FILTER CHAIN GUARD,DEF TANK GUARD,ELECT CONN,DEF TANK PANEL,SIDE,OPERATOR,FRONT,T4F PANEL,SIDE,OPERATOR,REAR,T4F RACK,WELDMENT,48-900,T4F,VOLVO PANEL,NON-OP SIDE,SHORT SCR MANUAL BOX, ASSEMBLY CLAMP,ASSY,CUSHION,1.000 ID CLAMP,ASSY,CUSHION,1.500 ID WASHER,FLAT,.375W,ZN PLTD,SAE J488 WASHER,FLAT,3/8,X-THICK,ZN PLT SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD. .375-16X 1.25" SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SWITCH,DISC,BATTERY,2000 AMP DECAL;BATTERY LOCKOUT SWITCH

REMARKS

REFERENCE REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 53

ID0751588

Rack Assembly - View 2 BILL OF MATERIAL: 48BM8480

12 1 67 38

38

52

7

38 38 67 52 41 13

50

42

67

56

63 68 42

42 68

55 70 39 54

01

Page 54

ID0751589

Rack Assembly - View 2 BILL OF MATERIAL: 48BM8480

REF NO. 1 7 12 13 38 39 41 42 50 52 54 55 56 63 67 68 70

PART NUMBER 32GB6801 48BM8448 48BM8462 48BM8464 8FW21106 8FW21108 8FW22106 8FW22108 8HH51306 8HH51311 8HH51407 8HH51409 8HH51410 8HV66007 8LN51106 8LN51108 8LW51108

QTY 2 1 1 1 23 3 12 31 11 6 8 2 1 1 6 21 3

DESCRIPTION MIRROR 8" ROUND,CONVEX,ACRYLIC ASSEMBLY,DEF TANK,48-900 T4F CHAIN GUARD,DEF TANK STOP,DEF TANK WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.375W,ZN PLTD,SAE J488 WASHER,FLAT,.5W,ZN PLTD SCREW,CAP,HX.HD. .375-16X 1.25" SCREW,CAP,HX.HD..375-16X 2.5" SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX.HD. .5-13 X 2" ZN PLTD SCREW,CAP,HX.HD..5-13 X 2.25 ZN PLTD VALVE,C'BALANCE,DUAL,10:1RATIO INT PILOT NUT,HEX LOCK .375-16 UNC2B NUT,HEX LOCK .5-13 UNC2B WASHER,LOCK,SPLIT .5"

REMARKS

SEE NOT SHOWN

NOT SHOWN: 8HV66007-1

-

KIT,SEAL,BUNA-N

FOR REF. NO. 63

FOOTNOTES: NOTE:

01

Page 55

ID0751589

Rack Assembly - View 3 BILL OF MATERIAL: 48BM8480

27 38

69

51

57 42 78

73

206

205

203

25 42 20 53

66

40 48 21 66

68

76 22 43 68 200

40

47

19 78 24

01

Page 56

ID0751550

Rack Assembly - View 3 BILL OF MATERIAL: 48BM8480

REF NO. 19 20 21 22 24 25 27 38 40 42 43 47 48 51 53 57 66 68 69 73 76 78 200 203 205 206

PART NUMBER 48BM8475 48BM8477 48BM8478 48BM8479 48BM8483 48BM8484 48BM8486 8FW21106 8FW22105 8FW22108 8FW22109 8HH51255 8HH51256 8HH51307 8HH51406 8HH51415 8LN51105 8LN51108 8LW51106 8NG10015-07 8NG28095 8NG28119 8EN10115 8NG20024-02 8NG20026-01 8EO21401

QTY 1 1 1 1 1 1 1 23 16 31 12 8 2 6 4 6 8 21 6 1 6 2 -

DESCRIPTION BRACKET,HOLDER,EXHAUST BRACKET,EXHAUST,3-1/2"ELBOW MOUNT,SCR,SHORT MOUNT,ELEC BOX & BATT DISCON'T TUBE,EXHAUST,3-1/2"PIPE,WELD ELBOW,EXIT EXHAUST,3.5"OD,SHORT SCR COVER,SCR,SHORT WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,5/16W,ZN PLTD WASHER,FLAT,.5W,ZN PLTD WASHER,FLAT,1/2 EXTRA WIDE SCREW,CAP,HX.HD..3125-18X 1" SCREW,CAP,HX.HD.5/16-18X 1-1/4 SCREW,CAP,HX HD, .375-16X 1.5" SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD SCREW,CAP,HX.HD. .5-13 X 3.5 ZN PLTD NUT,HEX LOCK .3125-18 UNC2B NUT,HEX LOCK .5-13 UNC2B WASHER,LOCK,SPLIT .375" CAP, STACK, 3.5" ID MOUNTING PAD,UNIVERSAL,BLUE CLAMP,GUILLOTINE 3-1/2" ENCLOSURE,HOFFMAN 10X10X6X14GA CLAMP,SCR MUFFLER,VOLVO SCR, MUFFLER, RAD IN, AX OUT SOCKET ASSEMBLY, TYPE T-2

REMARKS

REFERENCE REFERENCE REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 57

ID0751550

Rack Assembly - View 4 BILL OF MATERIAL: 48BM8480

46

15

36

65

71

36

35

3 211

208

58 28 38 209 9

207

79

45 14

210 64 72 62

59

37 66

47 80

201

01

Page 58

40

ID0751552

Rack Assembly - View 4 BILL OF MATERIAL: 48BM8480

REF NO. 3 9 14 15 28 35 36 37 38 40 45 46 47 58 59 62 64 65 66 71 72 79 80 201 207 208 209 210 211

PART NUMBER 48BM8433 48BM8455 48BM8465 60BM8446 72BM8426 8EH51513 8FW21104 8FW21105 8FW21106 8FW22105 8HH51203 8HH51206 8HH51255 8HH65357 8HH81256 8HV61023 8HV80215 8LN51104 8LN51105 8MS31426 8MS31478 8PG67206 72BM8464 8EO61101 8EO21401 8EO45101 8EO71001 8NG10032-19 8NG92118

QTY 1 1 1 1 1 4 16 4 23 16 6 4 8 3 6 1 1 10 8 8 4 1 1 -

DESCRIPTION GUARD,CONTROL PANEL,48-900 PANEL,CONTROL,THRUST,48-900 T4F BOX,DCU MOUNT,BOX,DCU PLATE,COVER,DCU BOX VIBRATION MOUNT,PLATEMOUNT WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,5/16W,ZN PLTD SCREW,CAP,HX.HD,.25-20X .75" SCREW,CAP,HX.HD,1/4-20X 1-1/4" SCREW,CAP,HX.HD..3125-18X 1" SCREW,CAP, HX HD M10X1.5X25MM SCREW,CAP,HX.HD.5/16-18X 1-1/4 VALVE,RELIEF,PANEL MT W/KNOB, -6SAE,6KSI VALVE,DIR,MANUAL,3-SPOOL NUT,HEX LOCK .25-20 UNC2B NUT,HEX LOCK .3125-18 UNC2B SCREW,MACHINE,SLOTTED PAN HEAD SCREW,MACHINE,SLOTTED PAN HEAD GAGE,PRESSURE,6000PSI 2.5"SPAN LATCH,SIDE PANELS SWITCH,EMERG.CUTOFF;W/LANYARD SOCKET ASSEMBLY, TYPE T-2 PUSH-TW-T-REL,RED,1NO/1NC,22MM SWITCH,TOGGLE,SPST,ON-OFF PANEL,CONTROL,DCU FUEL GAUGE W/24VDC HARNESS

REMARKS

SEE NOT SHOWN SEE NOT SHOWN

REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE

NOT SHOWN: 8HV61023-1 8HV61008-3 8HV80215-02 8HV80215-03

-

CARTRIDGE,RELIEF,150-6000PSI KIT,SEAL,BUNA-N,T-10A CAVITY KIT, SWITCH SEAL KIT,VALVE,DIR,MANUAL,3-SP

FOR REF. NO. 62 FOR REF. NO. 62 FOR REF. NO. 64 FOR REF. NO. 64

FOOTNOTES: NOTE:

01

Page 59

ID0751552

Rack Assembly - View 5 BILL OF MATERIAL: 48BM8480

31

74

32

75

2

60 41

29

6 41 61

01

Page 60

ID0751553

Rack Assembly - View 5 BILL OF MATERIAL: 48BM8480

REF NO. 2 6 29 31 32 41 60 61 74 75

PART NUMBER 48BM8419 48BM8445 72BM8435 8CL11072 8CL15088 8FW22106 8HH81304 8HH95225 8NG28046 8NG28047

QTY 1 1 1 1 1 12 4 4 1 1

DESCRIPTION BRACKET,AIR FILTER HOLDER T4F PLATE,MOUNTING,AIR FILTER,T4F FILTRATION,AIR,COMPRESSED,ASM CLAMP,HOSE,WORM DRIVE CLAMP,CONSTANT TORQUE,4.750 TO WASHER,FLAT,.375W,ZN PLTD,SAE J488 SCREW,CAP,HX.HD. .37516X .875" SCREW,CAP, HX HD M8X1.25X20MM ELBOW,REDUCING 5" TO 4" COBRA FILTER,AIR 48/54ABM T4F VOLVO

REMARKS

FILTER,AIR ELEMENT PRIMARY FILTER,AIR ELEMENT SECONDARY

FOR REF. NO. 75 FOR REF. NO. 75

SEE NOT SHOWN

NOT SHOWN: 8NG10032-08 8NG10032-09

-

FOOTNOTES: NOTE:

01

Page 61

ID0751553

DEF Tank Assembly BILL OF MATERIAL: 48BM8448

9 7 4

11

2

8

01

Page 62

ID0751556

DEF Tank Assembly BILL OF MATERIAL: 48BM8448

REF NO. 2 4 7 8 9 11

PART NUMBER 48BM8447 8FW21106 8HH51308 8LN51106 48BM8468 48BM8459

QTY 1 8 4 4 1 2

DESCRIPTION MOUNT,DEF TANK,48-900 T4F WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .375-16X 1.75 NUT,HEX LOCK .375-16 UNC2B TANK,DEF,VOLVO T4, MODIFIED SPACER,RUBBER,DEF TANK,3/8"THK

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 63

ID0751556

Filter Assembly BILL OF MATERIAL: 72BM8435

1 3 6 8 9 5 11 12

8

4

7

13

10

01

Page 64

ID0751557

Filter Assembly BILL OF MATERIAL: 72BM8435

REF NO. 1 3 4 5 6 7 8 9 10 11 12 13

PART NUMBER 72BM3116 8AF20003 8AV40003 8NG20008 8PB40804 8PN00404 8PN20402 8PX80004 8HH51407 8LN51108 8FW22108 8AV40004

QTY 2 1 1 1 2 2 3 1 4 4 8 1

DESCRIPTION BRACKET, AIR FILTER VOLVO T4F FILTER,IN-LINE,DESICCANT DRYER VALVE,AIR 3/2 NORM OPEN .25 SAE REGULATOR, AIR MINATURE T4F 5406-8-4,BUSHING,PIPE,STEEL, .5 X .25NPT 216P-4-4,BRASS NPT NIPPLE NIPPLE,PIPE,STEEL .25NPT X 2"L 2205P-4,BRASS F NPT CROSS -04 NPT F X 04 SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD NUT,HEX LOCK .5-13 UNC2B WASHER,FLAT,.5W,ZN PLTD VALVE,FLOW CONTROL,AIR,.25 NPT

REMARKS

ELEMENT,DRYER,SG-23 CARTRIDGE

FOR REF. NO. 3

SEE NOT SHOWN

NOT SHOWN: 8AF20003-01

1

FOOTNOTES: NOTE:

01

Page 65

ID0751557

Sling Assembly ENDS WITH S/N: 321 BILL OF MATERIAL: 48BM8426

7

6

01

Page 66

ID0753405

Sling Assembly ENDS WITH S/N: 321 BILL OF MATERIAL: 48BM8426

REF NO. 6 7

PART NUMBER 8NP80003 8NP71120

QTY 1 2

DESCRIPTION NAMEPLATE: SLING CERTIFICATION DECAL:WARNING AVOID DEATH

REMARKS

NOT SHOWN: 8 9

460006 460009

2 2

CHAIN HERCALOY-5/8 X 6' CHAIN HERCALOY-5/8 X 9'

FOOTNOTES: NOTE:

01

Page 67

ID0753405

Sling Assembly STARTS WITH S/N: 322 BILL OF MATERIAL: 48BM8426

7

6

10

01

Page 68

ID0753297

Sling Assembly STARTS WITH S/N: 322 BILL OF MATERIAL: 48BM8426

REF NO. 6 7 10

PART NUMBER 8NP80003 270-00012 7300-2130

QTY 1 2 1

DESCRIPTION NAMEPLATE: SLING CERTIFICATION WARNING RAISED LOAD SLING,LIFTING,ABM,48-900,WELDMENT

REMARKS

NOT SHOWN: 8 9

460006 460009

2 2

CHAIN HERCALOY-5/8 X 6' CHAIN HERCALOY-5/8 X 9'

FOOTNOTES: NOTE:

01

Page 69

ID0753297

Manual Box Assembly BILL OF MATERIAL: 8AA00010

2

1

5

4

3

6

01

Page 70

ID0751559

Manual Box Assembly BILL OF MATERIAL: 8AA00010

REF NO. 1 2 3 4 5 6

PART NUMBER 8AA00006 8AA00007 8AA01200 8BR14406 8NP41279 8NP80004

QTY 1 1 1 2 1 1

DESCRIPTION MANUAL-PAK,PLASTIC HOLDER LG BINDER,3-RING,ALUMINUM,1"RING RETRACTABLE,TETHER,CBL.S.S.48" RIVET, BLIND, ALUMINUM DECAL,OPERATION & SAFETY INS. NAMEPLATE,CE:SERIAL NUMBER/YR.

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 71

ID0751559

Pushbar Assembly - View 1 BILL OF MATERIAL: 48BM8560

14

23 2

10

22

8

5

13

20 33 31

1 32 24

29 15

7

21

11 3 4 19 9 12

25 26

01

Page 72

ID0751621

Pushbar Assembly - View 1 BILL OF MATERIAL: 48BM8560

REF NO. 1 2 3 4 5 7 8 9 10 11 12 13 14 15 19 20 21 22 23 24 25 26 29 31 32 33

PART NUMBER 48BM8511 8CF30032 36500321-1 36500158 36500166 48900021 8PP00104 8HN51108 8HN52114 36BM4008 48BM8561 8HH51669 8HH51406 8HH51414 477003 8FW21116 8FW21108 8FW22108 48BM8715 48BM8510 8HN51116 8HH51663 48BM8518 8FW21106 8LN51106 8HH51308

QTY 1 2 1 2 2 2 2 2 2 1 1 2 2 2 6 2 1 3 1 1 2 2 2 8 4 4

DESCRIPTION ARM,ACTUATOR,DOG BEARING,CAM FOLLOWER 2" DIA BRACKET, CYLINDER, NEW DESIGN BUSHING,ARM BUSHING,LINKAGE DOG,PUSHBAR,48-900 FITTING,LUBE, .1875 DRIVE TYPE NUT,HEX, .5-13 UNC ZN PLTD NUT,HEX,7/8-14 UNF PIN,LINKAGE,WELDMENT PUSHBAR,WELDMENT 48/54-900G2 SCREW,CAP,HX.HD.1-8X 5" ZN PLTD SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD SCREW,CAP,HX.HD. .5-13 X 3.25 ZN PLTD SPRING - 8" WASHER,FLAT,1"N,ZN.PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.5W,ZN PLTD WRENCH,PUSHBAR ARM, ACTUATOR, DOG, W/ SENSOR NUT,HEX,1"-8 UNC ZN PLTD SCREW,CAP,HX.HD.1-8X 3" ZN PLTD SPACER,CAMFOLLOWER,PUSHBAR WASHER,FLAT,.375N ZN PLTD NUT,HEX LOCK .375-16 UNC2B SCREW,CAP,HX.HD. .375-16X 1.75

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 73

ID0751621

Pushbar Assembly - View 2 BILL OF MATERIAL: 48BM8560

16

13 6 34

30

20

27

22

9

17

01

Page 74

ID0751590

Pushbar Assembly - View 2 BILL OF MATERIAL: 48BM8560

REF NO. 6 9 13 16 17 20 22 27 30 34

PART NUMBER 8HC20020 8HN51108 8HH51669 8HH51410 8HH51403 8FW21116 8FW22108 8EP65152 48BM8519 8HN56112

QTY 1 2 2 1 1 2 3 2 1

DESCRIPTION CYL,HYD,2"DIA X 2"STROKE NUT,HEX, .5-13 UNC ZN PLTD SCREW,CAP,HX.HD.1-8X 5" ZN PLTD SCREW,CAP,HX.HD..5-13 X 2.25 ZN PLTD SCREW,CAP,HX.HD.1/2-13X 3/4 WASHER,FLAT,1"N,ZN.PLTD WASHER,FLAT,.5W,ZN PLTD SWITCH,PROX,INDUCTIVE,30MM,TURCK GUARD,CAMFOLLOWER,PUSHBAR NUT,HEX,JAM .75-16 UNF ZN PLTD

REMARKS SEE NOT SHOWN

REFERENCE

NOT SHOWN: 8HC20020-1

-

KIT,PACKING,PRINCE CYL

FOR REF. NO. 6

FOOTNOTES: NOTE:

01

Page 75

ID0751590

Master Pusher Assembly BILL OF MATERIAL: 48BM8734

19

36

38

40 37 39

42 41 4 28

29 4 27 31

26 4 30 32

01

Page 76

ID0751592

Master Pusher Assembly BILL OF MATERIAL: 48BM8734

REF NO. 4 19 26 27 28 29 30 31 32 36 37 38 39 40 41 42

PART NUMBER 7PL10030 7RB20012 8CF30040 8FW21116 8HH81669 8HH51671 8HN51120 8HN51116 8PP00104 8CP90001 8CP90002 8MS32409 8FW21104 8LN81103 7PL10053 48900407

QTY 2 2 2 2 2 2 2 1 1 1 1 1 2

DESCRIPTION PLATE,STEEL,3/8 X 96 WIDE BAR,STEEL,ROUND,1/2 DIA BEARING,CAM ROLLER 2.5" DIA WASHER,FLAT,1"N,ZN.PLTD SCREW,CAP,HX.HD.1-8X 5" ZN PLTD SCREW,CAP,HX.HD.1-8X 6" NUT,HEX, 1.25-7 UNC ZN PLTD NUT,HEX,1"-8 UNC ZN PLTD FITTING,LUBE, .1875 DRIVE TYPE PIN, DETENT RING .375 X 3.125" LANYARD, .125" X 6" PVC COVER SCREW,MACHINE,SLOTTED PAN HEAD WASHER,FLAT,.25N ZN,PLTD NUT,NYLOK,10-32,ZN PLTD PLATE,STEEL,3/4 X 96 WIDE NUT-BARREL BOLT 2 DIA X 3 1/4

REMARKS SEE NOTES SEE NOTES

SEE NOTES

NOT SHOWN:

NOTE: ITEMS 4, 19 AND 41 ARE MACHINED PARTS AS DESCRIBED BELOW. FOR REPLACEMENT PARTS CALL THE FACTORY. 4 19 41

01

48BM8734-04 48BM8734-19 48BM8731-41

4 6 2

WASHER BAR,STEEL,ROUND,1/2 DIAMETER,2 INCH LONG TORQUE PLATE

Page 77

ID0751592

Saddle Assembly BILL OF MATERIAL: 48BM8791

4

3

1

2

01

Page 78

ID0751593

Saddle Assembly BILL OF MATERIAL: 48BM8791

REF NO. 1 2 3

PART NUMBER 48BM8792 42BM8798 42BM8799

QTY 1 1 1

4

8CP91606

2

DESCRIPTION SADDLE,MASTER,48-900,WELDMENT WELDMENT,LOCK,MASTER SADDLE CLAMP,BAR,LOCKING PIN,QUICK REL,1 X 2"(375 LG) NZ PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 79

ID0751593

Notes:

Page 80

Tanks Section Table of Contents Tanks Assembly - View 1 ...........................82 Tanks Assembly - Detail A .........................84 Tanks Assembly - Detail B .........................86

Tanks Assembly - Detail C .........................88 Fuel Tank Assembly ....................................90 Hydraulic Tank Assembly...........................92

Page 81

Tanks Assembly - View 1 BILL OF MATERIAL: 48BM8356

DETAIL C

26 17 24 34

12 11 36 23

7

10

17

48

34 DETAIL A

33 DETAIL B

01

Page 82

ID0751594

Tanks Assembly - View 1 BILL OF MATERIAL: 48BM8356

REF NO. 7 10 11 12 17 23 24 26 33 34 36 48

PART NUMBER 48BM8366 8AV80001 8EP01105 8EP02000 8FW22108 8HH51307 8HH51407 8HH51409 8LN51106 8LN51108 8MS32408 8FW22106

QTY 1 1 2 12 2 2 1 6 6 2 14

DESCRIPTION TANK,HYDRAULIC,ASSY,T4F VALVE,AIR,DIR,2WAY,2POS,TIMED BATTERY,12V,690CCA,PASSENGER STRAP,BATTERY,2" X 3' X-STRONG WASHER,FLAT,.5W,ZN PLTD SCREW,CAP,HX HD, .375-16X 1.5" SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX.HD. .5-13 X 2" ZN PLTD NUT,HEX LOCK .375-16 UNC2B NUT,HEX LOCK .5-13 UNC2B SCREW,MACHINE,SLOTTED PAN HEAD WASHER,FLAT,.375W,ZN PLTD,SAE J488

REMARKS

REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 83

ID0751594

Tanks Assembly - Detail A BILL OF MATERIAL: 48BM8356

25

17

50

44 42 9 41 55

4

17 34

43

15

01

Page 84

ID0751595

Tanks Assembly - Detail A BILL OF MATERIAL: 48BM8356

REF NO. 4 9 15 17 25 34 41 42 43 44 50 55

PART NUMBER 48BM8316 72BM8208 8FW21104 8FW22108 8HH51408 8LN51108 21001558 8FW21105 8HH51265 8HN51105 48BM8355 72BM8313

QTY 1 1 6 12 3 6 1 4 2 2 5 1

DESCRIPTION BRACKET,AIR TANK HOLDER 48ABM AIR TANK, 1 GAL. 4 PORT WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT,.5W,ZN PLTD SCREW,CAP,HX.HD. .5-13 X 1.75 ZN PLTD NUT,HEX LOCK .5-13 UNC2B GOVERNOR WASHER,FLAT.3125N ZN.PLTD SCREW,CAP,HX HD,5/16-18X 3-1/2 NUT,HEX, .3125-18 UNC ZN PLTD PAD,VIBRATION,FUEL TANK,VOLVO PAD,RUBBER,AIR TANK,1 GAL

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 85

ID0751595

Tanks Assembly - Detail B BILL OF MATERIAL: 48BM8356

20 15

27

30 32 15

18

29

47 35 28

5 45 46 48 49 33 2

01

Page 86

ID0751596

Tanks Assembly - Detail B BILL OF MATERIAL: 48BM8356

REF NO. 2 5 15 18 20 27 28 29 30 32 33 35 45 46 47 48 49

PART NUMBER 48BM8313 48BM8335 8FW21104 8FW21112 8HH51210 8HH51558 8HH51562 8HN51112 8HV80166 8LN51104 8LN51106 8LW51112 72BM8858 72BM8877 8FW22112 8FW22106 8HH51310

QTY 2 1 6 7 2 8 3 3 1 2 6 3 2 2 3 14 6

DESCRIPTION JACK,EXTENDABLE FOOT 48ABM T4F PLATE,RADIATOR HOLDER T4F WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD,1/4-20X 2-1/4" SCREW,CAP,HX.HD..75-10X 1.75" ZN PLTD SCREW,CAP,HX HD,.75-10X 2.75" ZN PLTD NUT,HEX, .75-10 UNC ZN PLTD VALVE,DIR,3WAY 2 POS,24VDC SOL NUT,HEX LOCK .25-20 UNC2B NUT,HEX LOCK .375-16 UNC2B WASHER,LOCK,SPLIT .75" SHIM KIT,RADIATOR PAD,VIBRATION MOUNT VOLVO RAD WASHER,FLAT,3/4W,ZN.PLTD WASHER,FLAT,.375W,ZN PLTD,SAE J488 SCREW,CAP,HX HD, .375-16X 2.25"

REMARKS

SEE NOT SHOWN

NOT SHOWN:

38

8HV80118-3 8NG28049

2

KIT,SEAL,ORINGS/BACKUP WASHERS PIN,DROP DOWN LEG 48ABM T4F

FOR REF. NO. 30

FOOTNOTES: NOTE:

01

Page 87

ID0751596

Tanks Assembly - Detail C BILL OF MATERIAL: 48BM8356

21 14

16

6 8 25

22 13

17

16 1

49

53

52

54

18

17 34

01

Page 88

ID0751597

Tanks Assembly - Detail C BILL OF MATERIAL: 48BM8356

REF NO. 1 6 8 13 14 16 17 18 21 22 25 34 49 52 53 54

PART NUMBER 48BM8334 48BM8357 48BM8423 8FL20031 8FL51009 8FW21106 8FW22108 8FW21112 8HH51303 8HH51306 8HH51408 8LN51108 8HH51310 8FW22206 8LW51106 8NG28093

QTY 1 1 1 1 12 12 7 8 6 3 6 6 2 2 2

DESCRIPTION SUBFRAME,WLMT,48/54-900NG T4F TANK,ASM FUEL 48-900NG T4F BRACKET,HOLDER HYD FILTERS T4F FILTER,HYD,600PSI,6 MICRON FILTER ASM,6 MICRON ABS,6KPSI WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.5W,ZN PLTD WASHER,FLAT,.75N,ZN.PLTD SCREW,CAP,HX.HD. .375-16X .75" SCREW,CAP,HX.HD. .375-16X 1.25" SCREW,CAP,HX.HD. .5-13 X 1.75 ZN PLTD NUT,HEX LOCK .5-13 UNC2B SCREW,CAP,HX HD, .375-16X 2.25" WASHER,FLAT,3/8W,ZN PLTD WASHER,LOCK,SPLIT .375" MOUNTING PAD,UNIVERSAL,BLUE

REMARKS REFERENCE

ELEMENT,FILTER,6 MICRON ABS ELEMENT,FILTER,6 MICR,Z-GLASS

FOR REF. NO. 13 FOR REF. NO. 14

SEE NOT SHOWN SEE NOT SHOWN

NOT SHOWN: 8FL20031-1 8FL51009-01

-

FOOTNOTES: NOTE:

01

Page 89

ID0751597

Fuel Tank Assembly BILL OF MATERIAL: 48BM8357

6 5

2

1

4 3

01

Page 90

ID0751599

Fuel Tank Assembly BILL OF MATERIAL: 48BM8357

REF NO. 1 2 3 4 5 6

PART NUMBER 48BM8358 292004 8HV28006 8OA61006 8PG00013 DD15LHAEC06

QTY 1 1 1 1 1 2

DESCRIPTION TANK,FUEL,WLMT,48-900,T4F CAP,FILLER/BREATHER VALVE,BALL,BRASS,-06 SAE ORING 6-6-F5OHAO,STR THREAD UNION GAUGE,FLUID LEVEL,TOP FLNG MNT COVER-CLEAN OUT,6"DIA.,W/ SEAL

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 91

ID0751599

Hydraulic Tank Assembly BILL OF MATERIAL: 48BM8366

2

5 1

4

3

01

Page 92

ID0751600

Hydraulic Tank Assembly BILL OF MATERIAL: 48BM8366

REF NO. 1 2 3 4 5

PART NUMBER 292004 48BM8367 8FL10013 8PG00005 DD15LHAEC06

QTY 1 1 1 1 1

DESCRIPTION CAP,FILLER/BREATHER TANK,HYDRAULIC,WELDMENT,T4F STRAINER,SUCTION,100 MESH,-48X -32SAE GAUGE,FLUID LEVEL,5" W/THERMOM COVER-CLEAN OUT,6"DIA.,W/ SEAL

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 93

ID0751600

Notes:

Page 94

Hydraulic Section Table of Contents Hydraulic Schematic ...................................96

Pneumatic Schematic .................................98

Page 95

Hydraulic Schematic BILL OF MATERIAL: 48BM6009

01

Page 96

ID0751624

Hydraulic Schematic BILL OF MATERIAL: 48BM6009

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

PART NUMBER 8FL10013 8PH50066 8FL51009 8FL51009-01 8HV61023 8HV80215 8FL20031 8FL20031-1 8HV66007 8HV80268 8QD71612 8QD08612 8QD72612 8QD09612 8HM24024 8QD81606 8QD08606 8QD82606 8QD09606 8HC20020 8QD91216 8QD92216 8QD09916 60120060 48900183 270084 8QD91604 8QD08604 8QD92604 8QD09604 8HV80166 8HC90035B 8QD71616 8QD08616 8QD72616 8QD09616 8HV00021 8QD61502 8PG67206 8QD11508

QTY 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 1 2 2 4 1 2 1 2 2 2 2 1 3 1 1 1 1 1 1 1 2

DESCRIPTION STRAINER,SUCTION,100 MESH,-48X -32SAE PUMP,HYD,PISTON,LOAD SNSE,HAWE FILTER ASM,6 MICRON ABS,6KPSI ELEMENT,FILTER,6 MICR,Z-GLASS VALVE,RELIEF,PANEL MT W/KNOB, -6SAE,6KSI VALVE,DIR,MANUAL,3-SPOOL FILTER,HYD,600PSI,6 MICRON ELEMENT,FILTER,6 MICRON ABS VALVE,C'BALANCE,DUAL,10:1RATIO INT PILOT VALVE,SPOOL,2WAY,NO,SOL OPER S-101-6-12,HYD,QD,NIPPLE,3KSI-12SAE PUSH S19-6MR,WAS S19-6,DUST CAP,RUB S-105-6-12,HYD,QD,COUPLER,3KSI-12SAE PSH S14-6 DUST PLUG,STEEL MOTOR,HYD,LSHT,60.0 CIR,TPR W/KEY S-101-3-8,HYD,QD,NIPPLE,4KSI -08 SAE PSH S19-3 DUST CAP,STEEL S-105-3-8,HYD,QD,COUPLER,4KSI-08 SAE PSH S14-3MR DUST PLUG,RUBBER CYL,HYD,2"DIA X 2"STROKE 713N16-16EF,HYD,QD,NIPPLE,-16 SAE FF PSH 713C16-16EF,HYD,QD,COUPLER,-16 SAE FF 71-3PCC-16 PLUG,DUST,PLASTIC BLOCK - PORT, BASE BLOCK - PORT VALVE,P O CHECK,-16 SAE S-101-2-6,HYD,QD,NIPPLE,5KSI -06 SAE PSH S19-2 DUST CAP,Steel S-105-2-6,HYD,QD,COUPLER,5KSI-06 SAE PSH S14-2 DUST PLUG,STEEL VALVE,DIR,3WAY 2 POS,24VDC SOL CYL,HYD.9"B X 35"S SAE PORTS, S-101-8-16,HYD,QD,NIPPLE,3KSI-16SAE PUSH S19-8 DUST CAP,STEEL S-105-8-16,HYD,QD,COUPLER,3KSI-16SAE PSH S14-8 DUST PLUG,STEEL VALVE,SWITCHING,PILOT TO OPEN NIPPLE,QD,DIAGNOSTIC, .375 TUBE GAGE,PRESSURE,6000PSI 2.5"SPAN NIPPLE,QD,DIAGNOSTIC,-08 ORFS

REMARKS

-

KIT,SEAL,FOR PARKER FF-502-8FP

FOR REF. NO. 40

SEE NOT SHOWN

NOT SHOWN: 8QD71508-1

FOOTNOTES: NOTE:

01

Page 97

ID0751624

Pneumatic Schematic BILL OF MATERIAL: 48BM6010

01

Page 98

ID0751625

Pneumatic Schematic BILL OF MATERIAL: 48BM6010

REF NO. 3 4 5 6 7 8 9 10

PART NUMBER 8AF20003 8NG20008 8AV80001 72BM8208 8AV40003 8AV40004 8AC40001 21001558

QTY 1 1 1 1 1 1 1 1

DESCRIPTION FILTER,IN-LINE,DESICCANT DRYER REGULATOR, AIR MINATURE T4F VALVE,AIR,DIR,2WAY,2POS,TIMED AIR TANK, 1 GAL. 4 PORT VALVE,AIR 3/2 NORM OPEN .25 SAE VALVE,FLOW CONTROL,AIR,.25 NPT CYL,AIR,3"BORE,SS ROD,LOW TEMP GOVERNOR

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 99

ID0751625

Notes:

Page 100

Electrical Section Table of Contents Electrical Assembly .................................. 102 Electrical Section ...................................... 104

Electrical Section ...................................... 108

Page 101

Electrical Assembly BILL OF MATERIAL: 48BM9607

ELECTRICAL ASSEMBLY BILL OF MATERIAL: 48BM9607

01

Page 102

ID0751477

Electrical Assembly BILL OF MATERIAL: 48BM9607

REF NO.

PART NUMBER 48BM9507 48BM9717

QTY 1 1

DESCRIPTION ELEC. SCHEM; 48-900/60-1200 ELEC.CONTROLS; 48-900/60-1200

REMARKS SCHEM LAYOUT

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 103

ID0751477

Electrical Section ENDS WITH S/N: 319 BILL OF MATERIAL: 48BM9507

01

Page 104

ID0751478

Electrical Section ENDS WITH S/N: 319 BILL OF MATERIAL: 48BM9507

REF NO.

01

PART NUMBER 8EP02900-2 8NP47297 8EP02900 8ET90193 8EP01105 8ET90173 8ET90174 8EP02204 8EP02205 8ET20010

QTY 1 1 1 2 2 2 2 2 2 4

DESCRIPTION LOCKOUT,BATTERY DISCONNECT DECAL;BATTERY LOCKOUT SWITCH SWITCH,DISC,BATTERY,2000 AMP INSULATOR,3/8"STUD,RED,1/0-2/0 BATTERY,12V,690CCA,PASSENGER INSULATOR,BAT-TERM,RED,2/0-UP INSULATOR,BAT-TERM,BLK,2/0-UP BATT.TERMINAL,STRAIGHT,POS,2/0 BATT.TERMINAL,STRAIGHT,NEG,2/0 LUG,2/0,CRIMP,COPPER,1/2"HOLE

7EC51107

26

CABLE,WELD,2/0,ExCELENE ONLY

8EN10115 8EN10708 8EB03120

1 1 2

ENCLOSURE,HOFFMAN 10X10X6X14GA PANEL,JUNCTION BOX,STEEL,10x10 BREAKER,CIRCUIT,20A,PLUG-IN

7EC23110

64

CABLE,TYPE SDN,16/2

BOX1 BOX1 CB 1-2 CBL02 (USE 64 LF)

7EC23112

10

CABLE,TYPE SDN,16/4

CBL04 (USE 10 LF)

7EC21172

20

CABLE,SOOW,12/3,25AMP,600V

CBL12 (USE 20 LF)

7EC22166

8

CABLE,PERFECT-A-FLEX,16/16

CBL16 (USE 8 LF)

8EP20103

2

LOCK NUT,TIGERGRIP .500

CG__

8EP21102 6EP19002 6EP19003 6EP19004 8EP19082 8EP19094 8EO61101 8EO61101-2 8EF40001 8EF41010 8NG92118 7215-0035 6EC62031 8EC70520-4M 8EP47258P

2 6 1 1 2 2 1 1 1 1 1 1 1 1 1

CG__ CG02 CG03 CG04 CG82 CG94 DDMN DDMN F1 F1 FUEL IND1 IND1 JOYSTK JOYSTK

REMARKS BATDSC BATDSC BATDSC BATDSC BATT BATT BATT BATT BATT BATT BATT (USE 26 LF)

8EN10501-A

1

SEAL RING,STEEL BACKED, .50 CORD GRIP ASSY 8EP19002 CORD GRIP ASSY 8EP19003 CORD GRIP ASSY. 8EP19004 CORD GRIP,3-HOLE/.218",1/2"HUB CORD GRIP,3-HOLE/.296",3/4"HUB SWITCH,EMERG.CUTOFF;W/LANYARD LANYARD, FOR 8EO61101 FUSEHOLDER;INLINE; 1 CIRCUIT FUSE: ATO/ATC 10 AMP RED FUEL GAUGE W/24VDC HARNESS LIGHT,PILOT,RED,24V RECEPTACLE ASSY./ 2 PIN CORDSET, 4-18AWG, STR FEMALE HANDLE,CONT,W/2-PB & TRIGGER ENCLOSURE:1P.B.22MM (SHALLOW)

6EO20002

1

ASSEMBLY;OPERATOR,Key Rel,

KEYSTP

8EP19002 8EO71001 8EO71021 8EP02749 7215-0036 6EP02313-M 8EP86191 6EC92122 8ED03701 8EO45101 8EC61052 8EC61052B 8EC61031-05M 8EC70002 8EC70301 8EC70001 8EC70302 6EC61035

1 1 1 3 1 2 2 1 1 1 1 1 6 1 1 1 1 1

CORD GRIP,.250 .375 .5 HUB SWITCH,TOGGLE,SPST,ON-OFF BOOT-FULL,SW,TOGGLE 15/32-32 FLOOD LIGHT,LED,10-48V,1800LUM LIGHT,PILOT,GRN,24V DC COMPONENTS, LIGHTS, L.E.D. CABLE TIES, TAK-TY, 2" BUNDLE CONN.,PACKARD,2 SOC,14/16AWG DECAL,E-STOP,YELLOW BACKRING PUSH-TW-T-REL,RED,1NO/1NC,22MM PLUG-FEM,12 SOCKET,DEUTSCH,GRY PLUG-FEM,12 SOCKET,DEUTSCH,BLK PLUG,DT06-2S,W/5M-CABLE CAP-LANYARD/EYE; MATES TO FEM. CONN.FEM.,STR.,3 SOC,PG 13.5 CAP-LANYARD/EYE; MATES TO MALE CONN.MALE,STR.,3 PIN,PG 13.5 PLUG ASSY./ 6 SOCKET

KEYSTP LIGHTS LIGHTS LIGHTS LT1 MAGLIT MAGLIT NEUT PBES PBES PG12FA PG12FB PG2X PLG3F PLG3F PLG3M PLG3M PLG6F

Page 105

KEYSTP

ID0751478

Electrical Section ENDS WITH S/N: 319 BILL OF MATERIAL: 48BM9507

REF NO.

PART NUMBER 6EC61039 6EC62039 8EA23024 8EP65152NCP 8EC70520-CL 8EC70522-CL 8EC70520-10M 8EP48151-22 8EP48151-14 8EP48153 8EP48153-01 8EC90101-10M-DN 8EC90101-5M-UP 8EP48434 8EO51411 8ET03943 8ET03992 8ET03991-1 8ET03942 8ET03952 8ET03231 8ET03401 8ET03221 8ET03492 8EC90101-10M-DN 8AV80001-01

QTY 1 1 1 1 1 1 2 1 1 6 6 1 1 1 2 1 1 2 2 2 2 26 3 4 1 1

DESCRIPTION PLUG ASSY./ 8 SOCKET RECEPTACLE ASSY./ 8 PIN MODULE,CONTROL,MC024-110 SWITCH PROX,INDUCT.SOURCING,NC CAP;12mm,MALE,.75"LOOP CAP;12mm,FEMALE,LOOP.75" CORDSET, 4-18AWG, STR FEMALE JUMPER,2POS,ADJACENT PINS,INSU JUMPER,4POS,SPREAD PINS,INSULA RELAY,DIN W/SOCKET,24VDC,DPDT RELAY, PLUG-IN,24VDC,DPDT HIRSCHMAN CONN. W/10M CORD 4/W HIRSCHMAN CONN. W/5M CORD 4/W RELAY,DELAY ON BREAK,VARI,24V RESISTOR,330 KOHM,1 WATT JUMPER,PUSH-IN,3-WAY DIN RAIL,35MM / WAGO TERMINALS END STOP/TERMINALS 10mm WIDE JUMPER,PUSH-IN,2-WAY JUMPER,STEP-DOWN,2-WAY TERMINAL,CB;1X1,GREY,8-AWG TERMINAL;2X2,GREY TERMINAL;1X1,GREY;8-AWG-WIRE END PLATE FOR 8ET03401 HIRSCHMAN CONN. W/10M CORD 4/W CONNECTOR,DIN,2IN SCREW

REMARKS PLG8F PLG8M PROC PROX1 PROX1 PROX1 PROX1 RELAY RELAY RELAY RELAY SOL1 SOL4 TD1 TD1 TERM TERM TERM TERM TERM TERM TERM TERM TERM VLV1 VLV1

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 106

ID0751478

Notes:

Page 107

Page 108

2

1

1

1

1

DISC+

14

CRM

11

1

1

[PG12FC-9]

20A

POS TERM ON STARTER

CB1

01

OFF

WHITE BTN.

FAST WORK MAINT. P.B.

RCV

PROX1

21

11

11

CR3

CR1

CR2

24

12

12

14

WHITE N/A

BLUE

BROWN N/A

12MM PLUGS

BLACK

IND1 MOUNTED AT BATTERY DISCONNECT WITH DISCONNECT/PURGE DECAL 8NP47297

41

BLUE WHITE N/A

BROWN

[PG12FC-7]

12MM PLUGS

R

ROTARY TRIGGER ENABLED

ROTARY ON GRIP TRIGGER

G

FAST WORK ENABLED

2

21

[PG12FC-12]

BAT+

TIER 4 PURGE CYCLE 95 SEC. TIMER CIRCUIT

PROX1 W. MOLDED PLUG 8EP65152NCP NORMALLY CLOSED PROXIMITY SWITCH

11

ROTARY CLUTCH AIR VALVE AA P/N 8AV40003

USE JUMPER 8EP48151-22 TO BRIDGE TERMINALS 11 AND 21

JOYSTK

BLACK BTN.

21

ENABLE SIGNAL

DDMN

BATDSC 12AWG

DCU PLUG 'MULTI-LINK' PIN6

[PG12FC-10] [PG12FC-11]

20

ON

ROTARY ENABLE MAINT. P.B.

PBES

2/0AWG

43

9

-

R

24

6

7

MOLDED CORDSET

BLUE BROWN

BLUE BROWN

WHITE BLACK

BLACK

WHITE

MOLDED CORDSET 8EC70520-2M

31

22

6

7

PLG3M/F

PIN 1

G

LT1

42

A1

A1

SOL 4

SOL 1

A1

A1

A1

VLV1

4

2

5 6 7 1 3

330KΩ=8EO51411 - 95SEC.

15

MOLDED CORDSET = 8EC70520-10M

17

16

8

MOLDED CORDSET = 8EC70520-10M

KEYSTP

KEY RELEASE E-STOP MOUNTED BY SPOIL DOOR

2/0AWG BATTERY CABLE

PIN 2

CR3

PLG3M/F

CR2

CR1

CRM

CRS

BAT2

12 VOLT DC

BAT1

12 VOLT DC

A2

A2

A2

A2

A2

[2,16] NC [2,17] NO

DOGS LOCKED

QUICK TRANS SOLENOID 4

DOGS LOCKED INDICATOR

FAST WORK SOLENOID 1

ROTARY CLUTCH AIR VALVE

[1,9] NO

ROTARY ENABLE

[2,8] NC

FAST WORK

[1,2] NO

MAIN CONTROL RELAY

AIR BLEED VALVE

[34,36] NO

ENGINE REMOTE SHUTDOWN

NEG TERM ON STARTER 14AWG

12AWG

CR4 14

INSIDE J-BOX

11

ORG/BLK

SYSTEM SIGNAL

CRS

RED

BLUE

BLACK

W

PRESSURE GAUGE BACKLIGHT

DISC+ WIRE AT DISCONNECT

ORG/BLK

OPERATOR CONTROL PLATE

[PG12FC-5]

ORG

LIGHTS

ENGINE STOP SIGNAL

[PG12FC-4]

20A

CB2 A1

LIGHTS

BACKBONE 2L

[PG12FC-3]

BACKBONE 2H

[PG12FC-1]

PIN 8 GREEN-TW/PR

STOP

BATT +

PIN 7 YELLOW-TW/PR

[PG12FC-2]

BATT -

PIN 6 RED-18AWG

PIN 5b BLACK-16AWG

BACKBONE 1L

BATT SWITCHED

PIN 4 VIOLET-18AWG

PIN 2 GREEN-TW/PR PIN 3 GREY-18AWG

BACKBONE 1H

BLUE

MAGNETIC LIGHTS

2ea.-FRONT FLOOD LIGHTS 1ea.-REAR FLOOD LIGHT 2ea.-MAGNETIC FLOOD LIGHT

6EP02313-M = MAGNETIC LIGHT ASSY.

8EP02749 = BOLT ON LIGHTS

FRONT MOUNT LIGHTS

[PG12FC-6]

[25,27] NO

PIN 1 YELLOW-TW/PR

40

F1 10A

6EP02313-M

REAR TRACK AREA FLOOD LIGHTS

SPOIL DOOR AREA FLOOD LIGHTS

6EP02313-M

8EP02749

8EP02749

[PG12FC-8]

PG2X

PG2X

PG2X

A2

8EP02749

CR4

41

PIN A YEL-CAN HI

PIN B GRN-CAN LO

9 10 11 12

8

7

6

5

4

PIN 4 BLK-18AWG PIN 6 RED-16AWG

PIN 4 GR -TW/PR PIN 3 YEL-TW/PR PIN 2 RED-18AWG PIN 1 BLK-18AWG

TW/PR=1 TWIST PER INCH-18AWG

FUEL SENSOR PB STOP PB STOP DDMN DDMN

DOG LOCK

GND

LIGHT

LIGHT SW

CRS NO CRS COM CRMA1

1 2 3

GREEN

1 20 20 21

40

16

050

26

25

31

36 34

CKT #

16-4 BLU

RED

BLK BLU

COLOR

PG12MC

FROM OPERATOR CONSOLE

GREEN

PB STOP SWITCH PB STOP SWITCH DDMN SWITCH DDMN SWITCH

F1 -FUSE-10 A

RED BLK BLK RED

ORG

16-4 RED Fuel Guage/Sender 16-4 BLK & lights DOG LOCK LIGHT 16-4 ORG

LIGHT SW

PLG8F-5 PLG8M-5 PG12FA-2 & MLINK-2 LIGHT SW

PLG12MC

(LOCATED BEHIND DCU/CIM)

FROM CONTR0L ASSY

PG12FC

BRN BRN/BLK RED/BLK BLK/RED

YEL

YEL/BLK

BLU/BLK

ORG/BLK

ORG

CBL16 COLOR BLK BLU RD

12 PIN GREEN CONNECTORS PG12FC

PIN#

DCU CONNECTION

BATTERY DISC. LOCKOUT TAG-OUT =8EP02900-2

Electrical Section

BEGINS WITH S/N: 320 BILL OF MATERIAL: 48BM9507

SCHEMATIC

ID0747781

ENGINE CONNECTION

12AWG

12AWG

Electrical Section BEGINS WITH S/N: 320 BILL OF MATERIAL: 48BM9507

REF NO.

01

PART NUMBER 8EP02900-2 8NP47297 8EP02900 8ET90193 8EP01105 8ET90173 8ET90174 8EP02204 8EP02205 8ET20010

QTY 1 1 1 2 2 2 2 2 2 4

7EC51107

26

CABLE,WELD,2/0,ExCELENE ONLY

8EN10115 8EN10708 8EB03120

1 1 2

ENCLOSURE,HOFFMAN 10X10X6X14GA PANEL,JUNCTION BOX,STEEL,10x10 BREAKER,CIRCUIT,20A,PLUG-IN

DESCRIPTION LOCKOUT,BATTERY DISCONNECT DECAL;BATTERY LOCKOUT SWITCH SWITCH,DISC,BATTERY,2000 AMP INSULATOR,3/8"STUD,RED,1/0-2/0 BATTERY,12V,690CCA,PASSENGER INSULATOR,BAT-TERM,RED,2/0-UP INSULATOR,BAT-TERM,BLK,2/0-UP BATT.TERMINAL,STRAIGHT,POS,2/0 BATT.TERMINAL,STRAIGHT,NEG,2/0 LUG,2/0,CRIMP,COPPER,1/2"HOLE

REMARKS BATDSC BATDSC BATDSC BATDSC BATT BATT BATT BATT BATT BATT BATT (USE 26 LF) BOX1 BOX1 CB 1-2 CBL02 (USE 64 LF)

7EC23110

64

CABLE,TYPE SDN,16/2

7EC23112

10

CABLE,TYPE SDN,16/4

CBL04 (USE 10 LF)

7EC21172

20

CABLE,SOOW,12/3,25AMP,600V

CBL12 (USE 20 LF)

7EC22166

8

CABLE,PERFECT-A-FLEX,16/16

CBL16 (USE 8 LF)

8EP20103

2

LOCK NUT,TIGERGRIP .500

CG__

8EP21102 6EP19002 6EP19003 6EP19004 8EP19082 8EP19094 8EO61101 8EO61101-2 8EF40001 8EF41010 8NG92118 7215-0035 6EC62031 8EC70520-4M 8EP47258P

2 6 1 1 2 2 1 1 1 1 1 1 1 1 1

CG02 CG03 CG04 CG82 CG94 DDMN DDMN F1 F1 FUEL IND1 IND1 JOYSTK JOYSTK

8EN10501-A

1

SEAL RING,STEEL BACKED, .50 CORD GRIP ASSY 8EP19002 CORD GRIP ASSY 8EP19003 CORD GRIP ASSY. 8EP19004 CORD GRIP,3-HOLE/.218",1/2"HUB CORD GRIP,3-HOLE/.296",3/4"HUB SWITCH,EMERG.CUTOFF;W/LANYARD LANYARD, FOR 8EO61101 FUSEHOLDER;INLINE; 1 CIRCUIT FUSE: ATO/ATC 10 AMP RED FUEL GAUGE W/24VDC HARNESS LIGHT,PILOT,RED,24V RECEPTACLE ASSY./ 2 PIN CORDSET, 4-18AWG, STR FEMALE HANDLE,CONT,W/2-PB & TRIGGER ENCLOSURE:1P.B.22MM (SHALLOW)

6EO20002

1

ASSEMBLY;OPERATOR,Key Rel,

KEYSTP

8EP19002 8EO71001 8EO71021 8EP02749 7215-0036 6EP02313-M 8EP86191 6EC92122 8ED03701 8EO45101 8EC61052 8EC61052B 8EC61030C-K 8EC61030-1 8EC69009 8EC62030C-K 8EC62030-1 8EC69010

1 1 1 3 1 2 2 1 1 1 1 1 1 1 12 1 1 12

CORD GRIP,.250 .375 .5 HUB SWITCH,TOGGLE,SPST,ON-OFF BOOT-FULL,SW,TOGGLE 15/32-32 FLOOD LIGHT,LED,10-48V,1800LUM LIGHT,PILOT,GRN,24V DC COMPONENTS, LIGHTS, L.E.D. CABLE TIES, TAK-TY, 2" BUNDLE CONN.,PACKARD,2 SOC,14/16AWG DECAL,E-STOP,YELLOW BACKRING PUSH-TW-T-REL,RED,1NO/1NC,22MM PLUG-FEM,12 SOCKET,DEUTSCH,GRY PLUG-FEM,12 SOCKET,DEUTSCH,BLK PLUG,12 SOCKET,ALIGNMENT KEY SECONDARY LOCK FOR 8EC61030 PIN CONTACT, 14-16AWG, DEUTSCH RECEPT,12 PIN,ALIGNMENT KEY SECONDARY LOCK FOR 8EC62030 SOC.CONTACT,14-16 AWG, DEUTSCH

KEYSTP LIGHTS LIGHTS LIGHTS LT1 MAGLIT MAGLIT NEUT PBES PBES PG12FA PG12FB PG12FC PG12FC PG12FC PG12MC PG12MC PG12MC

Page 109

CG__

KEYSTP

ID0747781

Electrical Section BEGINS WITH S/N: 320 BILL OF MATERIAL: 48BM9507

REF NO.

PART NUMBER 8EC61031-05M 8EC70002 8EC70301 8EC70001 8EC70302 6EC61035 6EC61039 6EC62039 8EA23024 8EP65152NCP 8EC70520-CL 8EC70522-CL 8EC70520-10M 8EP48151-22 8EP48151-14 8EP48153 8EP48153-01 8EC90101-10M-DN 8EC90101-5M-UP 8EP48434 8EO51411 8ET03943 8ET03992 8ET03991-1 8ET03942 8ET03952 8ET03231 8ET03401 8ET03221 8ET03492 8EC90101-10M-DN 8AV80001-01

QTY 6 1 1 1 1 1 1 1 1 1 1 1 2 1 1 6 6 1 1 1 2 1 1 2 2 2 2 26 3 4 1 1

DESCRIPTION PLUG,DT06-2S,W/5M-CABLE CAP-LANYARD/EYE; MATES TO FEM. CONN.FEM.,STR.,3 SOC,PG 13.5 CAP-LANYARD/EYE; MATES TO MALE CONN.MALE,STR.,3 PIN,PG 13.5 PLUG ASSY./ 6 SOCKET PLUG ASSY./ 8 SOCKET RECEPTACLE ASSY./ 8 PIN MODULE,CONTROL,MC024-110 SWITCH PROX,INDUCT.SOURCING,NC CAP;12mm,MALE,.75"LOOP CAP;12mm,FEMALE,LOOP.75" CORDSET, 4-18AWG, STR FEMALE JUMPER,2POS,ADJACENT PINS,INSU JUMPER,4POS,SPREAD PINS,INSULA RELAY,DIN W/SOCKET,24VDC,DPDT RELAY, PLUG-IN,24VDC,DPDT HIRSCHMAN CONN. W/10M CORD 4/W HIRSCHMAN CONN. W/5M CORD 4/W RELAY,DELAY ON BREAK,VARI,24V RESISTOR,330 KOHM,1 WATT JUMPER,PUSH-IN,3-WAY DIN RAIL,35MM / WAGO TERMINALS END STOP/TERMINALS 10mm WIDE JUMPER,PUSH-IN,2-WAY JUMPER,STEP-DOWN,2-WAY TERMINAL,CB;1X1,GREY,8-AWG TERMINAL;2X2,GREY TERMINAL;1X1,GREY;8-AWG-WIRE END PLATE FOR 8ET03401 HIRSCHMAN CONN. W/10M CORD 4/W CONNECTOR,DIN,2IN SCREW

REMARKS PG2X PLG3F PLG3F PLG3M PLG3M PLG6F PLG8F PLG8M PROC PROX1 PROX1 PROX1 PROX1 RELAY RELAY RELAY RELAY SOL1 SOL4 TD1 TD1 TERM TERM TERM TERM TERM TERM TERM TERM TERM VLV1 VLV1

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 110

ID0747781

Appendix Table of Contents Tightening Guidelines ...............................112 SAE Bolt Torque .........................................113 Metric Bolt Torque ......................................114

01

Prevailing Torque Locknut Torque .........115 Lug Nut Torque ...........................................117 Assembly Methods ....................................118

Page 111

ID0747781

Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for a specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

01

Page 112

ID0688485

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry 101 in•lb

Lubed 76 in•lb

Dry 143 in•lb

Lubed 107 in•lb

Dry 168 in•lb

Lubed 120 in•lb

11.4 N•m 116 in•lb

8.6 N•m 87 in•lb

16.2 N•m 147 in•lb

12.1 N•m 123 in•lb

19 N•m 192 in•lb

13.6 N•m 144 in•lb

13.1 N•m 209 in•lb

9.8 N•m 157 in•lb

16.6 N•m 295 in•lb

13.9 N•m 221 in•lb

21.7 N•m 348 in•lb

16.3 N•m 264 in•lb

23.6 N•m 231 in•lb

17.7 N•m 171 in•lb

33.3 N•m 327 in•lb

25 N•m 245 in•lb

39.3 N•m 384 in•lb

29.8 N•m 288 in•lb

26.1 N•m 372 in•lb

19.7 N•m 276 in•lb

36.9 N•m 44 ft•lb

27.7 N•m 33 ft•lb

43.4 N•m 51 ft•lb

32.5 N•m 38 ft•lb

42 N•m 420 in•lb

31.2 N•m 312 in•lb

59.7 N•m 49 ft•lb

44.7 N•m 37 ft•lb

69.1 N•m 58 ft•lb

51.5 N•m 43 ft•lb

47.5 N•m 49 ft•lb

35.3 N•m 37 ft•lb

66.4 N•m 70 ft•lb

50.2 N•m 52 ft•lb

78.6 N•m 81 ft•lb

58.3 N•m 61 ft•lb

66.4 N•m 55 ft•lb

50.2 N•m 41 ft•lb

94.9 N•m 78 ft•lb

70.5 N•m 58 ft•lb

109.8 N•m 91 ft•lb

82.7 N•m 68 ft•lb.

74.6 N•m 75 ft•lb

55.6 N•m 57 ft•lb

105.8 N•m 106 ft•lb

78.6 N•m 80 ft•lb

123.4 N•m 124 ft•lb

92.2 N•m 93 ft•lb

101.7 N•m 85 ft•lb

77.3 N•m 64 ft•lb

143.7 N•m 120 ft•lb

108.5 N•m 90 ft•lb

168.1 N•m 140 ft•lb

126.1 N•m 105 ft•lb

115.2 N•m 150 ft•lb

86.8 N•m 113 ft•lb

162.7 N•m 212 ft•lb

122 N•m 159 ft•lb

189.8 N•m 238 ft•lb

142.4 N•m 179 ft•lb

203.4 N•m 170 ft•lb

153.2 N•m 127 ft•lb

287.4 N•m 240 ft•lb

215.6 N•m 180 ft•lb

322.7 N•m 270 ft•lb

244.7 N•m 202 ft•lb

230.5 N•m 267 ft•lb

172.2 N•m 200 ft•lb

325.4 N•m 376 ft•lb

224 N•m 282 ft•lb

366.1 N•m 423 ft•lb

273.9 N•m 317 ft•lb

362 N•m 297 ft•lb

271.2 N•m 223 ft•lb

509.8 N•m 420 ft•lb

382.3 N•m 315 ft•lb

573.5 N•m 472 ft•lb

429.8 N•m 354 ft•lb

402.7 N•m 429 ft•lb

302.3 N•m 322 ft•lb

569.4 N•m 606 ft•lb

427.1 N•m 455 ft•lb

640 N•m 682 ft•lb

480 N•m 511 ft•lb

581.6 N•m 474 ft•lb

436.6 N•m 355 ft•lb

821.6 N•m 669ft•lb

616.9 N•m 502 ft•lb

924.7 N•m 752 ft•lb

692.8 N•m 564 ft•lb

642.7 N•m 644 ft•lb

481.3 N•m 483 ft•lb

907 N•m 909 ft•lb

680.6 N•m 681 ft•lb

1019.6 N•m 1022 ft•lb

791.8 N•m 767 ft•lb

873.1 N•m 722 ft•lb

654.9 N•m 542 ft•lb

1232.4 N•m 1020 ft•lb

923.3 N•m 765 ft•lb

1385.6 N•m 1147 ft•lb

1039.9 N•m 860 ft•lb

978.9 N•m

734.9 N•m

1382.9 N•m

1037.2 N•m

1551.1 N•m

1166 N•m

1/4–20 1/4–28 5/16–18 5/16–24 3/8–16 3/8–24 7/16–14 7/16–20 1/2–13 1/2–20 5/8–11 5/8–18 3/4–10 3/4–16 7/8–9 7/8–14 1–8 1–12

01

Page 113

ID0688411

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898– 1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry 54 in•lb

Lubed 41 in•lb

Dry 78 in•lb

Lubed 59 in•lb

Dry 91 in•lb

Lubed 68 in•lb

6.1 N•m 92 in•lb

4.6 N•m 69 in•lb

8.8 N•m 133 in•lb

6.7 N•m 99 in•lb

10.3 N•m 156 in•lb

7.7 N•m 116 in•lb

10.4 N•m 156 in•lb

7.8 N•m 116 in•lb

15 N•m 222 in•lb

11.2 N•m 167 in•lb

17.6 N•m 260 in•lb

13.1 N•m 195 in•lb

17.6 N•m 225 in•lb

13.1 N•m 169 in•lb

25.1 N•m 333 in•lb

18.9 N•m 242 in•lb

29.4 N•m 377 in•lb

22 N•m 284 in•lb

25.4 N•m 37 ft•lb

19.1 N•m 28 ft•lb

37.6 N•m 53 ft•lb

31.3 N•m 40 ft•lb

42.6 N•m 62 ft•lb

32.1 N•m 47 ft•lb

50.2 N•m 65 ft•lb

38 N•m 49 ft•lb

71.9 N•m 93 ft•lb

54.2 N•m 69 ft•lb

84.1 N•m 108 ft•lb

63.7 N•m 81 ft•lb

88.1 N•m 104 ft•lb

66.4 N•m 78 ft•lb

126.1 N•m 148 ft•lb

93.6 N•m 111 ft•lb

146.4 N•m 173 ft•lb

109.8 N•m 130 ft•lb

141 N•m 161 ft•lb

105.8 N•m 121 ft•lb

200.7 N•m 230 ft•lb

150.5 N•m 172 ft•lb

234.6 N•m 269 ft•lb

176.3 N•m 202 ft•lb

218.3 N•m 222 ft•lb

164.1 N•m 167 ft•lb

311.8 N•m 318 ft•lb

233.2 N•m 238 ft•lb

364.7 N•m 372 ft•lb

273.9 N•m 279 ft•lb

301 N•m 314 ft•lb

226.4 N•m 235 ft•lb

431.2 N•m 449 ft•lb

322.7 N•m 337 ft•lb

504.4 N•m 525 ft•lb

378.3 N•m 394 ft•lb

425.7 N•m 428 ft•lb

318.6 N•m 321 ft•lb

608.8 N•m 613 ft•lb

456.9 N•m 460 ft•lb

711.8 N•m 716 ft•lb

534.2 N•m 537 ft•lb

580.3 N•m 543 ft•lb

435.2 N•m 407 ft•lb

831.1 N•m 776 ft•lb

623.7 N•m 582 ft•lb

970.8 N•m 908 ft•lb

728.1 N•m 681 ft•lb

736.2 N•m 796 ft•lb

551.8 N•m 597 ft•lb

1052.1 N•m 1139 ft•lb

789.1 N•m 854 ft•lb

1231.1 N•m 1331 ft•lb

923.3 N•m 998 ft•lb

1079.2 N•m 1079 ft•lb

809.4 N•m 809 ft•lb

1544.3 N•m 1543 ft•lb

1157.9 N•m 1158 ft•lb

1804.6 N•m 1804 ft•lb

1353.1 N•m 1353 ft•lb

1462.9 N•m 1468 ft•lb

1096.9 N•m 1101 ft•lb

2092 N•m 2101 ft•lb

1570 N•m 1576 ft•lb

2445.9 N•m 2455 ft•lb

1834.4 N•m 1842 ft•lb

1990.3 N•m 1886 ft•lb

1492.8 N•m 1415 ft•lb

2848.6 N•m 2699 ft•lb

2136.8 N•m 2024 ft•lb

3328.5 N•m 3154 ft•lb

2497.4 N•m 2366 ft•lb

2557.1 N•m

1918.5 N•m

3659.4 N•m

2744.2 N•m

4276.3 N•m

3207.9 N•m

M5 X 0.80 M6 X 1.00 M7 X 1.00 M8 X 1.25 M10 X 1.50 M12 X 1.75 M14 X 2.00 M16 X 2.00 M18 X 2.50 M20 X 2.50 M22 X 2.50 M24 X 3.00 M27 X 3.00 M30 X 3.50 M33 X 3.50 M36 X 4.00

01

Page 114

ID0688543

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and mximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade C Hex

Grade F Hex Flange

Metric

US

Metric

Metric

US

Metric

7–10 ft•lb

9–13 N•m

8–12 ft•lb

11–16 N•m

6–8 ft•lb

8–11 N•m

9–11 ft•lb

12–15 N•m

1/4–28

8–11 ft•lb

11–15 N•m

9–12 ft•lb

12–16 N•m

7–9 ft•lb

9–12 N•m

10–13 ft•lb 13–17 N•m

5/16–18

13–18 ft•lb 17–24 N•m 16–21 ft•lb 21–28 N•m 13–17 ft•lb 17–23 N•m 18–23 ft•lb 24–43 N•m

5/16–24

14–19 ft•lb 19–25 N•m 18–23 ft•lb 24–31 N•m 14–18 ft•lb 19–24 N•m 20–26 ft•lb 27–35 N•m

3/8–16

16–20 ft•lb 21–27 N•m 28–37 ft•lb 38–50 N•m 23–29 ft•lb 31–39 N•m 33–41 ft•lb 44–50 N•m

3/8–24

16–22 ft•lb 21–30 N•m 32–42 ft•lb 43–57 N•m 26–33 ft•lb 35–44 N•m 37–47 ft•lb 50–63 N•m

7/16–14

23–32 ft•lb 31–43 N•m 45–59 ft•lb 61–80 N•m 37–47 ft•lb 50–63 N•m 52–66 ft•lb 70–89 N•m

7/16–20 1/2–13 1/2–20 9/16–12 9/16–18 5/8–11 5/8–18

US

Grade G Hex Flange

US 1/4–20

115–146 ft•lb

78–100 N•m 108–137 N•m 122–154 N•m 156–198 N•m

24–34 ft•lb 32–46 N•m 51–66 ft•lb 69–89 N•m 41–52 ft•lb 55–70 N•m 58–74 ft•lb

100–130 ft•lb

93–122 N•m 105–138 N•m 135–176 N•m

37–50 ft•lb 50–67 N•m 69–90 ft•lb 38–53 ft•lb 51–72 N•m 78–102 ft•lb 50–70 ft•lb 67–95 N•m

57–72 ft•lb 77–97 N•m 80–101 ft•lb 64–81 ft•lb 82–103 ft•lb

87–110 N•m 111–139 N•m

90–114 ft•lb

58–78 ft•lb

78–105 N•m

111–146 ft•lb

150–198 N•m

91–115 ft•lb

123–156 N•m

128–163 ft•lb

173–221 N•m

70–95 ft•lb

95–129 N•m

138–180 ft•lb

187–224 N•m

113–143 ft•lb

153–194 N•m

159–201 ft•lb

215–272 N•m

156–204 ft•lb 245–320 ft•lb

211–276 N•m 332–434 N•m

127–161 ft•lb 200–253 ft•lb

172–218 N•m 271–343 N•m

180–228 ft•lb 282–357 ft•lb

224–309 N•m 382–484 N•m

223–282 ft•lb

302–282 N•m

315–399 ft•lb

427–541 N•m

3/4–10

125–165 ft•lb

99–133 N•m 169–223 N•m

3/4–16

120–165 ft•lb

162–223 N•m

273–357 ft•lb

370–484 N•m

7/8–9

185–250 ft•lb

251–339 N•m

394–515 ft•lb

534–698 N•m

7/8–14

200–270 ft•lb 275–375 ft•lb

271–366 N•m 375–508 N•m

435–568 ft•lb 591–772 ft•lb

589–770 N•m 801–1046 N•m

Grades B and F: SAE J429

1–12

290–395 ft•lb

393–535 N•m

663–867 ft•lb

899–1175 N•m

Grade 5 bolts

1 1/8–7

294–404 ft•lb

398–547 N•m

837–1095 ft•lb

1135–1484 N•m

Grades C and G: SAE J429

1 1/8–12

412–549 ft•lb 375–513 ft•lb

558–744 N•m 508–695 N•m

412–549 ft•lb

558–744 N•m

939–1227 1273–1663 ft•lb N•m 1181–1545 1601–2094 ft•lb N•m 1308–1710 1773–2318 ft•lb N•m

1–8

1 1/4–7 1 1/4–12

01

Grade B Hex

73–98 ft•lb

Page 115

Grade 8 bolts

ID0688544

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

01

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Page 116

ID0688544

Lug Nut Torque Size

Type

Torque(ft•lb)

Torque (N•m)

7/16–NF

cone

75–85

102–115

1/2–NF

cone

90–100

120–135

5/8–NF

flange

275–325

373–440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

01

Page 117

ID0688545

Assembly Methods JIC 37° and SAE 45° Flare* Dash Size

Flats from Wrench Resistence (FFWR)

Swivel Nut Torque Newton Meters (Ref)

Pound-Feet (Ref)

-4

2

18

13

-5

2

23

17

-6

1-1/2

30

22

-8

1-1/2

57

42

-10

1-1/2

81

60

-12

1-1/4

114

84

-16

1

160

118

-20

1

228

168

-24

1

265

195

-32

1

360

265

*without lubrication Seal-Lok® Swivel Nut Torque

O-Ring Boss End Fitting or Lock Nut

Dash Size

Newton Meters (+10%/-0)

Pound Feet (+10%/-0)

Flats from Wrench Resistence (FFWR)

-4

25

18

1/2 - 3/4

-6

40

30

-8

55

40

Thread Size

Newton Meters

PoundInches

1/2 - 3/4

9/16-18

48 to 54

432 to 480

1/2 - 3/4

3/4-16

70 to 78

612 to 684 Pound-Feet

01

-10

80

60

1/2 - 3/4

7/8-14

102 to 114

75 to 84

-12

115

85

1/3 - 1/2

1-1/16-12

142 to 160

105 to 117

-16

150

110

1/3 - 1/2

1-5/16-12

237 to 254

175 to 187

-20

205

150

1/3 - 1/2

-24

315

230

1/3 - 1/2

-32

-

-

-

Page 118

ID0688546

Code 61 Flange Recommended Bolt Torque Dash Size

Flange Size

Inch Bolt (J518)

+10% -0 Torque ft. lbs.

Metric Bolt (ISO 6162)

+10% -0 Torque N-m

8

1/2

5/16-18

17

M8

24

12

3/4

3/8-16

31

M10

50

16

1

3/8-16

31

M10

50

20

1-1/4

7/16-14

52

M10

50

24

1-1/2

1/2-13

77

M12

92

32

2

1/2-13

77

M12*

92

40

2-1/2

1/2-13

77

M12

92

48

3

5/8-11

155

M16

210

56

3-1/2

5/8-11

155

M16

210

64

4

5/8-11

155

M16

210

80

5

5/8-11

155

M16

210

*Does not meet ISO 6162 specification.

Code 62 Flange Recommended Bolt Torque Dash Size

Flange Size

Inch Bolt (J518)

+10% -0 Torque ft. lbs.

Metric Bolt (ISO 6162)

+10% -0 Torque N-m

8

1/2

5/16-18

17

M8

24

12

3/4

3/8-16

31

M10

50

16

1

7/16-14

52

M12

92

20

1-1/4

1/2-13

77

M14*

130

24

1-1/2

5/8–11

155

M16

210

32

2

3/4–10

265

M20

400

*Does not meet ISO 6162 specification.

01

Page 119

ID0688546

SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Non-Adjustable Triple-Lok Ferulok Pipe Fittings

Seal-Lok ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

-

-

(85)

10

3

3/8–24

-

-

(155)

18

4

7/16–20

(310)

35

(260)

29

5

1/2–20

(360)

40

(280)

32

6

9/16–18

(420)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

Page 120

ID0688546

SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Adjustable Triple-Lok Ferulok

Seal-Lok ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

-

-

(60)

7

3

3/8–24

-

-

(100)

11

4

7/16–20

(180)

20

(180)

20

5

1/2–20

(360)

40

(250)

28

6

9/16–18

(420)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

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SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Plugs Hollow Hex

Hex Head

HP5ON-S

P5ON-S

ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

(30)

3.5

(85)

10

3

3/8–24

(55)

6

(155)

18

4

7/16–20

(120)

13.5

(260)

29

5

1/2–20

(170)

19

(280)

32

6

9/16–18

(410)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

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Pipe Fittings Nom. SAE Dash Size

Fractional Size

Threads per Inch

Turns from Finger Tight

2

1/8 inch

27

2–3

4

1/4 inch

18

2–3

6

3/8 inch

18

2–3

8

1/2 inch

14

2–3

12

3/4 inch

14

2–3

16

1 inch

11–1/2

1.5 – 2.5

20

1–1/4 inch

11–1/2

1.5 – 2.5

24

1–1/2 inch

11–1/2

1.5 – 2.5

32

2 inch

11–1/2

1.5 – 2.5

NOTE: Apply sealant/lubricant to male pipe threads. The first two threads should be left uncovered to avoid system contamination. Screw pipe fitting into female pipe port to the finger tight position. Wrench tighten fitting to the appropriate turns from finger tight (TFFT) shown in table above, making sure the tube end of an elbow or tee fitting is aligned to receive incoming tube or hose fitting.

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Notes:

Page 124

Notes:

American Augers 135 US Route 42 West Salem, Ohio 44287 www.americanaugers.com TEL: 419-869-7107 • 800-324-4930 (USA) FAX: 491-869-7425

Always include machine serial number when ordering parts.

Due to our continuing product improvement, machine specifications are subject to change without notice.

Released December 2022

Revision 00

7053-0096