Ditch Witch 4500 Trencher Parts Manual 053-407

4500

Parts Manual

CMW®

Issue 10

053-407

1

4500 ISSUE NO. 10PL-03/15 For Replacement Copy Order P/N 053-407

This manual contains information concerning the following models: 4500 Trencher

Copyright 1991, 1992, 1993, 1994, 1995, 1996, 1997, 2015 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

ID0040711

2

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 03

ID0128552

3

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

ID0134872

CONTENTS______________________ Decals

Decal Location – 4500 ................................. 8

Engine Components

Air Cleaner ............................................... 28 Air Cleaner System – Begins ..................... 26 Air Cleaner System .................................. 24 Alternator – Begins w/ S/N:3N0609 ................. 16 Alternator – Begins w/ S/N:3N0610 ................. 18 Cold Start Kit ............................................ 34 Deutz Engine – 4500 ................................. 14 Fuel Line .................................................. 30 Fuel Lines – Begins .................................... 32 Muffler ...................................................... 20 Secondary Muffler .................................... 22 Throttle ..................................................... 36

Power Train

Brake Module ........................................... 66 Brake System ........................................... 64 Differential Components – Dana 70 HD ...... 58 Differential Components – Z3500 Stand. ..... 52 Drive Line ................................................. 46 Front Differential – 44 & 55 Series u-joint ....... 50 Front Differential Mount ........................... 48 Gearbox Motor Mount .............................. 40 Gearbox Planetary Assembly .................. 44 Gearbox Shift Assembly .......................... 42 Parking Brake .......................................... 68 Rear Steering Differential ......................... 56 Rear Steering Indicator ............................ 60 Rigid Rear Differential – Z4500 .................. 54 Tire – Tube – Wheel ................................ 62

Frame Components

2-Post ROPS ......................................... 100 4-Post ROPS ......................................... 102 4-Post ROPS Cover ............................... 104 4-Post ROPS Light Kit ........................... 106 Backfill Blade ........................................... 94 Backfill Blade Lift & Swing Controls ......... 86 Console .................................................... 76 Control Valve Linkage .............................. 84 Dual Battery Kit ........................................ 92 Hood & Grille ............................................ 80 Left Fender – w/ Dual Battery – Begins ........... 90 Left Fender – w/out Dual Battery – Ends ......... 88 Right Fender ............................................ 82 Seat .......................................................... 78 Sound Insulation .................................... 108

Steps & Rear Frame Covers .................... 72 Steps & Rear Frame Covers .................... 74 Tilt Backfill Blade (64”) .............................. 96 Tilt Backfill Blade (72”) .............................. 98

Control Components

Attacthment Pump Control .................... 124 Gearbox Shift Controls – Begins ............. 126 Gearbox Shift Controls – Ends ................ 128 Ground Drive Control Clutch ................. 120 Ground Drive Controls ........................... 118 Ground Drive Neutral Control ................ 122 Pump Control Mount – 4500 – Ends ......... 114 Pump Control Mount – Ends ................... 116 Pump Mounting – Begins w/ S/N:3L0247 ..... 112

Hydraulics

Auxiliary Circuit Hydraulics .................... 180 Auxiliary Pump By-Pass Hydraulics ....... 146 Backfill Blade Hydraulics ....................... 188 Backfill Blade Tilt Hydraulics ................. 152 Brake Hydraulics ................................... 186 Engine Cooling Hydraulics – Begins ........ 172 Engine Cooling Hydraulics – w/ Thermo. ... 170 Engine Oil Cooler – Ends ......................... 168 Front Steering Hydraulics ...................... 156 Ground Drive Hydraulics ....................... 140 Hydraulic Control Valve – 4-Spool ........... 200 Hydraulic Control Valve – 6-Spool ........... 202 Hydraulic Cylinder ................................. 184 Hydraulic Cylinder (2.0” x 1.00” x 3.0”) ........ 154 Hydraulic Cylinder (2.0” x 1.00” x 3.0”) ........ 162 Hydraulic Cylinder (2.0” x 1.00” x 5.0”) ........ 158 Hydraulic Cylinder (2.0” x 1.25” x 5.0”) ........ 192 Hydraulic Cylinder (2.5” x 1.250” x 6.000”) ... 190 Hydraulic Cylinder (3” x 1.5” x 10”) ............. 194 Hydraulic Manifold – Ground Drive ............ 144 Hydraulic Manifold Valve – Shuttle Relief ... 198 Hydraulic Motor ..................................... 142 Hydraulic Pump – 11 Spline ..................... 136 Hydraulic Schematic – 4500 .................... 132 Hydrualic Cylinder (2.5” x 1.25” x 3.0”) ........ 196 Manifold Hydraulics ............................... 174 Oil Cooler Hydraulics ............................. 166 Power Steering Valve ............................ 150 Pump & Filter Hydraulics ....................... 134 Rear Steering Hydraulics ....................... 160 Relief Cartridge ...................................... 176 Steering Motor Hydraulics ..................... 148 Tandem Hydrostat Pump – 15 Tooth ....... 138

ID0040862

5

6

CONTENTS______________________ Tank Hydraulics ..................................... 164 Transmission Shift Hydraulics ................ 182 Trick Quick Coupler ............................... 178

Electrical

Electrical Diagram – 4500 ....................... 212 Electrical Diagram – 4500 Deutz – Ends ..... 214 Electrical Diagram – Console – Begins ....... 210 Electrical Diagram – Frame & Engine ......... 206 Electrical Diagram – Trans Shift Indicators ... 208 Electrical Schematic – 4500 – Begins ........ 218

Accessories

Electrical Diagram – Water Spray Kit ......... 228 Water Spray Kit – Begins ......................... 224 Water Spray Kit Hydraulics .................... 226

Miscellaneous

Bolt/Nut Torque Chart ............................. 232 Filters ...................................................... 236 Optional Kits ........................................... 236 Parts Manual Change Request .............. 239 Related Publications ............................... 236 Replace O-Ring Chart ............................ 235 Warranty Registration ............................. 242

ID0040862

7

DECALS

ID0135069

8

9

10

11

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

ID0134845

14

15

16

ALTERNATOR

BEGINS WITH S/N:3N0609

8 15 7

8

1 12

8

SEE FOOTNOTE 1

14

11 2 3

6 9

10

13

5 4

06

ID0108840

17

ALTERNATOR

BEGINS WITH S/N:3N0609 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

215-159 1 190-1244 1 170-266 1 106-248 1 105-274 3 105-073 3 363-135 1 363-137 1 106-163 3 363-138 1 105-118 1 181-636 1 110-259 1 105-894 1 184-119 1 105-117 1

DESCRIPTION

REMARKS

ALTERNATOR ALTERNATOR KIT ALTERNATOR SHEAVE BOLT (M10-1.5 X 150mm) BOLT (M10-1.5 X 20mm) LOCK WASHER (7/16") ALTERNATOR MOUNT BELT TENSION ARM FLG BOLT (M8-1.25 X 30mm) ALTERNATOR MOUNT BAR WASHER (3/8") SPACER CLAMP NUT (M10-1.5) SHEAVE SPACER WASHER (5/16")

OBSOLETE INCLUDES WIRING UPGRADE.

SEE FOOTNOTE 2

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. NEW STYLE SHEAVE (REF #2), WITH HUB, DOES NOT REQUIRE SPACER (REF #14).

ALTERNATOR MOUNT STYLE ENDS WITH S/N 3N0609 2. ALTERNATOR MOUNT STYLE ENDS WITH S/N 3N0609

NOTE:

06

ID0108840

18

ALTERNATOR

BEGINS WITH S/N: 3N0610

1 9

SEE FOOTNOTE 1

6

2 10 8

11

7 6

5 4 3

06

ID0112777

19

ALTERNATOR

BEGINS WITH S/N: 3N0610 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

215-159 1 190-1244 1 170-266 1 106-602 1 105-095 AR 184-334 1 106-380 2 360-067 1 105-117 1 184-119 1 106-162 1 363-651 1

DESCRIPTION

ALTERNATOR ALTERNATOR KIT ALTERNATOR SHEAVE SCREW (M8-1.25 X 80MM) WASHER (1/4") SPACER (2.000") FLG LK SCREW (M8-1.25 X 16MM) ALTERNATOR STRAP (ADJUSTABLE) WASHER (5/16") SHEAVE SPACER FLG SCREW (M8-1.25 X 20MM) ALTERNATOR MOUNT

REMARKS

OBSOLETE INCLUDES WIRING UPGRADE

SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1.

2.

NEW STYLE SHEAVE (REF #2), WITH HUB, DOES NOT REQUIRE SPACER (REF #9).

ALTERNATOR MOUNT STYLE BEGINS WITH S/N 3N0610 ALTERNATOR MOUNT STYLE BEGINS WITH S/N 3N0610

NOTE:

06

ID0112777

20

21

22

23

24

25

26

27

28

29

30

FUEL LINE

10 13

9

14

15 26 29

8 28 11

2 RETURN TANK

26 12

26 30

26 25

RETURN 3

13 7

19 23 31

13

4 5 19 3

22

22

18 24 27 21 22 RETURN 22 FUEL LINE CONNECTION 7

17

36

35 22 23 32

7

7 22 18

16 6 34

SUPPLY TANK

20 33

01

ID0140767

31

FUEL LINE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

QTY

364-070 1 364-069 1 154-270 2 154-824 1 217-517 1 165-704 105-214 105-214 1 110-212 4 364-080 1 364-659 1 363-139 1 110-485 1 116-323 1 110-134 2 110-253 6 105-826 2 105-845 2 364-065 1 364-066 1 116-108 AR 116-108 AR 116-108 AR 110-490 1 110-249 10 156-239 2 156-253 1 156-729 1 110-217 6 115-349 1 116-322 AR 116-322 AR 116-322 AR 501-343 1 105-186 1 195-807 1 155-941 1 195-863 1 195-864 1

DESCRIPTION

RIGHT FUEL TANK STEP LEFT FUEL TANK STEP CONNECTOR (120-12S90) HOSE (120FX-27.5"-750) FUEL SENDER GASKET SCREW (#10-24 X 1/2") SCREW (#10-24 X 1/2") CONDUCT CLAMP (5/16") FILLER NECK FILLER NECK BRACKET (FUEL FILLER) FUEL CAP (1-1/2") FILL HOSE (2" X 3") WORM CLAMP (2.06" TO 2.75") POP RIVET (3/16" X 1/2") FLG BOLT (3/8-NC X 1") FLG LOCKNUT (3/8-NC) FUEL LINE FUEL LINE (RETURN) BULK HOSE (5/16", SOLD PER 1") BULK HOSE (5/16", SOLD PER 1") BULK HOSE (5/16", SOLD PER 1") SQUEEZE CLAMP (5/16") CLAMP (1/4" TO 5/8") S/O SHUT-OFF (02N-05H90) S/O COUPLER (03H-05H) S/O TEE (08H) WORM CLAMP (7/16" TO 1") GROMMET(1/2") BULK HOSE (1/2", SOLD PER 1") BULK HOSE (1/2", SOLD PER 1") BULK HOSE (1/2", SOLD PER 1") SCREW (#10-24 X 1/2", SOC) NUT (#10-24) FUEL FILTER ELEMENT (PRIMARY) FUEL FILTER (05H-05H IN-LINE) ANGLE PLATE (DEUTZ) BOLT(_/_" X _", TORX)

REMARKS

USE 2 OF 2" USE 2 OF 7" USE 1 OF 16"

USE 11" USE 3" USE 43"

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0140767

32

33

34

COLD START KIT

14 7

13

4

21

9 3 8

5

WHT/BLK

10

18

12

BLK

6

15

19

1

26

ORG

20

26 87

22 20

85

86

30

POWER RELAY

BLK

2

WHT/BLK

16

RELAY SOLENOID

WHT/BLU

11 20

17

24

25

STARTER SOLENOID 16 ORG

ORG

25

01

23

ID0138978

35

COLD START KIT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

190-400 105-003 4 105-822 4 105-825 2 105-834 2 105-842 1 110-248 5 110-170 1 115-365 AR 156-018 AR 363-022 1 156-255 1 156-204 156-205 195-841 1 110-252 195-844 195-842 1 195-843 1 156-204 156-205 215-073 1 215-590 2 215-077 1 217-789 1 215-458 1 215-459 1 215-478 3 215-489 AR 215-490 AR 215-490 AR 215-490 AR 215-527 2

DESCRIPTION

REMARKS

COLD START CONVERSION KIT FLG LOCKNUT (5/16-NC) FLG LK BOLT (5/16-NC X ") FLG LK BOLT (3/8-NC X 3/4") FLG LOCKNUT (3/8-NC) SCREW (M8-1.25 X 20mm, ALN) CABLE TIE (1/16" TO 1-1/4") WORM CLAMP (4-1/8" TO 5") GROMMET (2-1/8", SOLD PER 1") BULK TUBING (1/8", SOLD PER 1") MOUNT BRACKET TUBE CONNECTOR (02T-02N90, ORF) FERRULE (02T) NUT (02T) VALVE/CANISTER BRACKET CAPLUG (3/4") GASKET ETHER CANISTER INJECTOR NOZZLE FERRULE (02T) NUT (02T) SENSOR SWITCH RING TERMINAL (3/8") ROCKER SWITCH ROCKER SWITCH MB TERMINAL (14/16GA, .156") FMB TERMINAL (14/16GA, .156") BUTT CONNECTOR (14/16GA) RALLY WRAP (3/8", SOLD PER 1") BULK WIRE (16GA, ORG,SOLD PER 1") BULK WIRE (16GA, ORG,SOLD PER 1") BULK WIRE (16GA, ORG,SOLD PER 1") FMC TERMINAL (1/4")

INCL REF NO.'S 1-12 & 14-28

USE 1 @ 1-1/2" USE 1 @ 60" USED ON 2300, 2310, 3210, 3500, 3610, 4500, & 5700

SHIPPED WITH CMW-772 CAUTION FLAMABLE GAS CARD

FOOTNOTE 1

USED ON 2300, 2310, 3210, 3500, 3610, & 4500 5700

USE 1 @ 60" USE 1 @ 12" USE 1 @ 60" USE 1 @ 56"

NOT SHOWN:

275-378 275-418 275-419 275-420

FOOTNOTES:

1 1 1 1

COLD START DECAL COLD START OPERATIONS DECAL CAUTION FLAMMABLE GAS DECAL COLD START OPERATIONS DECAL

USED ON 2300, 2310, 3210, 3500, 3610, 4500, & 5700 USED ON 350SX

1. REFER TO INSTALLATION DIAGRAM 050-149 FOR INSTALLATION INSTRUCTIONS. REFER TO ITEM 1 OF TECHNICAL BITS DATED 12-19-85 FOR COLD WEATHER STARTING INSTRUCTIONS. REFR TO ITEM 2 OF TECHNICAL BITS DATED 12-19-85 FOR TROUBLE SHOOTING THE ETHER COLD START KIT. ETHER CANISTER REF NO 10 MUST BE ORDERED SEPERATELY FROM KIT.

NOTE:

01

ID0138978

36

THROTTLE

17

22 24 14

13

15

5

16 9

11 15

18

23

4 28

27

18

10

14 18 12

8 26

16

14

6

7 23 14

B

16

3 20

12 18

15 16

23 15

19

21

23

3 25 2

30

10 25 1

802-316

37

THROTTLE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

QTY

125-779 2 365-076 2 365-064 1 365-077 1 115-601 1 365-186 1 365-185 1 365-074 1 365-075 1 105-058 3 105-085 1 105-095 3 105-106 1 105-508 3 110-067 4 110-082 4 110-590 1 115-476 4 115-717 1 105-048 1 184-026 1 116-324 1 105-152 4 105-833 1 105-834 AR 365-082 1 105-079 2 106-270 2

DESCRIPTION

REMARKS

FLG BUSHING (.500", NYL) BELLCRANK PLATE HAND THROTTLE LEVER ACCELERATOR PEDAL EXTENSION SPRING (4.062") BELL CRANK (THROTTLE) THROTTLE ROD THROTTLE ROD (FOOT) THROTTLE ROD (HAND) BELLEVILLE WASHER (1/2") LOCKNUT (1/4-NC) WASHER (1/4") BOLT (1/4-NC X 2") COTTER PIN (3/32" X 1") CLEVIS (1/4-NF) CLEVIS PIN (1/4") KNOB (1/4-NC, ORG) GRIP RING (.250") FRICTION WASHER (.656") BOLT (1/2-NC X 1-1/2") SPACER (1/2-NC) PEDAL COVER NUT (1/4-NF) FLG LOCKNUT (1/2-NC) FLG LOCKNUT (3/8-NC) THROTTLE LEVER (ENGINE) LOCK WASHER (1/4") BOLT (M6-1.0 X 20mm)

FOOTNOTES

NOTE:

B

802-316

38

NOTES:

ID0134963

39

POWER TRAIN

ID0135064

40

41

42

43

44

45

46

47

48

49

50

FRONT DIFFERENTIAL

44 SERIES & 55 SERIES U-JOINT

7

5 4 1

3

23

32

9

8 6

19

14

13

7 16

28

25

20

11 24

15 1

2 22

22

7

16 26

7 11

30

25

10 18 12 27

17 31

10 29

21

02

ID0141306

51

FRONT DIFFERENTIAL

44 SERIES & 55 SERIES U-JOINT REF PART NO. NUMBER

QTY

161-168 155-820 4 1. 161-153 2 2. 160-418 1 3. 184-143 2 4. 181-981 2 5. 105-874 2 6. 183-584 2 7. 160-306 2 105-405 105-509 8. 160-168 1 9. 182-020 1 10. 160-160 2 105-426 11. 115-005 2 12. 180-774 2 115-003 182-099 2 115-002 13. 301-151 4 190-273 14. 105-825 4 15. 125-301 4 16. 105-404 2 17. 105-410 2 105-349 2 18. 105-424 10 19. 105-353 4 20. 105-451 AR 21. 105-518 2 105-516 2 22. 125-1065 4 23. 155-853 1 24. 125-716 8 25. 155-808 4 26. 160-092 2 27. 160-113 2 160-336 2 28. 180-061 4 29. 180-279 2 181-381 2 30. 180-770 2 182-153 2 31. 205-671 2 32. 105-362 1

DESCRIPTION

REMARKS

DIFFERENTIAL PARTS ASSEMBLY AXLE SEALS SPINDLE HOUSING TIE ROD TIE ROD END INSERT TAPERED INSERT FLG BOLT (3/8-NC X 1-1/2") TAPERED PIN TIE ROD END (3/4-NF) CASTLE NUT (9/16-NF) COTTER PIN (1/8" X 1") DIFFERENTIAL YOKE (29S) SPINDLE FLNG (26S) LUG BOLT (3/4-NF) ZERK (04N90) CROSS & BEARING (44 SERIES) ZERK (04N) CROSS & BEARING (55 SERIES) ZERK (04N90) SPINDLE BOLT LOCK SPINDLE BOLT CONVERSION KIT FLG BOLT (3/8-NC XŲ") BUSHING JAM NUT (3/4-NF) CASTLE NUT (3/4-NF) CASTLE NUT (1-NF) LUG NUT (3/4-NF) BOLT (3/4-NF X 2-5/8",NYLOK ) WAVE SPRING WASHER (3/4") COTTER PIN (1/8" X 1-1/2") ROLL PIN (1/8" X 1-1/2") TAPERED BEARING SET (2.250") PINION SEAL URETHANE FLANGE BUSHING INTERNAL SEAL FRONT AXLE (16S X 30S) SPINDLE SHAFT & YOKE (44 SERIES) SPINDLE SHAFT & YOKE (55 SERIES) SPINDLE WASHER SPINDLE SHAFT WASHER (44 SERIES) SPINDLE SHAFT WASHER (55 SERIES) AXLE INNER YOKE (44 SERIES) AXLE INNER YOKE (55 SERIES) HUB CAP FLG NUT (7/8-NF, GD C)

INC REF #'S 1-3,7,8,10-17,19-33 & SEE F/N 3 NOT SHOWN

SEE FOOTNOTE 2

SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 5 SEE FOOTNOTE 5 INCL REF #'S 13-15,19,20,24 & 28

AND SEE F/N 1

SEE FOOTNOTE 4 SEE FOOTNOTE 5

SEE FOOTNOTE 4 SEE FOOTNOTE 5 SUPERCEDES 125-260 & 125-261

SEE FOOTNOTE 4 SEE FOOTNOTE 5 SEE FOOTNOTE 4 SEE FOOTNOTE 5 SEE FOOTNOTE 4 SEE FOOTNOTE 5

FOOTNOTES:

NOTE:

02

ID0141306

52

DIFFERENTIAL COMPONENTS Z3500 STANDARD FRONT - DANA

21 25 2

10 8 30

76

9 20

5 4

13

14 19

5 17

1 29

23 11 13

24

23

15 18 17

22 26

12

27

28

03

3

19

24 4

16

ID0125876

53

DIFFERENTIAL COMPONENTS Z3500 STANDARD FRONT - DANA REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-002 4 BOLT (1/2-NC X 2-1/2") 2. 105-362 1 FLG NUT (7/8-NF) 3. 105-516 1 ROLL PIN (3/16" X 1-1/2") 4. 125-1066 2 TAPERED BEARING SET (2.250") 5. 155-820 4 INTERNAL SEAL 6. 125-285 1 BEARING 7. 125-286 1 RACE 8. 125-295 1 BEARING 9. 125-296 1 RACE 10. 155-853 1 INTERNAL SEAL 11. 160-125 1 FRT DIFFERENTIAL HOUSING 12. 165-613 1 COVER GASKET 13. 501-142 AR SHIM (.003") 501-142 AR SHIM (.005") 501-144 AR SHIM (.010") 501-145 AR SHIM (.032") 14. 501-149 1 SLINGER 15. 501-150 12 BOLT (1/2-NF X 1-1/8") 16. 501-153 10 FLG LK BOLT (3/8-NC X 5/8") 17. 501-160 2 SPIDER GEAR 18. 501-161 1 SPIDER SHAFT 19. 501-162 2 SPIDER PINION GEAR SHIM 20. 501-163 AR SHIM (.003") 501-164 AR SHIM (.005") 501-165 AR SHIM (.010") 501-166 AR SHIM (.030") 21. 501-167 AR SHIM (.003") 501-168 AR SHIM (.005") 501-169 AR SHIM (.010") 22. 501-287 1 DIFFERENTIAL COVER 23. 501-340 2 AXLE GEAR 24. 501-341 1 CLUTCH PACK 25. 501-359 1 RING GEAR AND PINION 26. 155-751 1 NEOPRENE WASHER 27. 105-284 1 WASHER (3/16") 28. 105-173 1 BOLT (1/4-NC X …")

29. 501-372 1 DIFFERENTIAL CASE ASSEMBLY 30. 501-425 1 OIL BAFFLE

REMARKS

SUPERCEDES 125-260 & 125-484 FRONT ONLY

LESS GEARS

INCL REF #'S 2,6-10,12,1315,20,21, & 30

INCL REF #'S 3,17-19,23 & 24

FOOTNOTES:

1.

03

REFER TO ASSEMBLY INSTRUCTIONS 052-184

ID0125876

54

55

56

REAR STEERING DIFFERENTIAL

6 8

8

13

5

12

1

29

35

2 33

22

16 11

23 7

32 21 18

27 24

17 23

4 1 36

34

37

26 25

20 20 9 15

30

28 14

10

21

24

9 19

03

31

ID0077102

57

REAR STEERING DIFFERENTIAL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

QTY

190-461 161-153 2 160-418 1 184-143 2 161-154 1 161-173 1 181-981 2 105-874 2 183-584 2 160-306 2 105-405 105-509 160-160 2 105-426 182-099 2 115-002 105-825 4 115-005 2 105-404 2 105-349 2 105-424 10 105-353 4 105-451 AR 105-502 2 105-516 2 125-1065 4 115-515 2 125-301 4 125-716 8 155-808 4 160-187 2 160-336 2 180-061 4 181-381 2 180-322 2 182-103 2 205-671 2 301-151 4 190-273 106-098 4 105-340 4 159-003 1 155-807 4 105-716 4

DESCRIPTION

REAR AXLE STEERING CONVERSION KIT SPINDLE HOUSING TIE ROD TIE ROD END INSERT STEERABLE REAR DIFFERENTIAL REAR STEER DIFFERENTIAL ASSEMBLY TAPERED INSERT BOLT (3/8-NC X 1-1/2") TAPERED PIN TIE ROD END (3/4-NF) CASTLE NUT (9/16-NF) COTTER PIN (1/8" X 1") SPINDLE FLANGE LUG BOLT (3/4-NF X 1-13/16") CROSS AND BEARING ZERK (02N90) FLG LK BOLT (3/8-NC X 3/4") ZERK (04N90) JAM NUT (3/4-NF) CASTLE NUT (1-NF) LUG NUT (3/4-NF) BOLT (3/4-NF X 2-5/8", NYLOK) WAVE SPRING WASHER (3/4") COTTER PIN (3/16" X 2") ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") INTERNAL SNAP RING BUSHING URETHANE FLANGE BUSHING INTERNAL SEAL REAR AXLE SPINDLE SHAFT AND YOKE SPINDLE WASHER (2-1/4") SPINDLE SHAFT WASHER (1") PIN YOKE (3" OD) HUB CAP SPINDLE BOLT LOCK SPINDLE BOLT CONVERSION KIT FLANGE BOLT (3/4-NC X 2", GD 8) FLANGE LOCKNUT (3/4-NC) VENT PLUG (02N) INTERNAL SEAL SETSCREW (3/8-NC X 1/2")

REMARKS

INCL REF #'S 1 - 37 & SEE FOOTNOTE 2

SEE FOOTNOTE 3 INC REF #'S 1-4, 8-17, 19-28,30-32,35-37

SUPERCEDES 125-260 & 125-261

INC REF #'S 11,16,17,22,23,27,32 & SEE F/N 1 ADD LOCTITE

FOOTNOTES

1-REFER TO INSTALLATION INSTRUCTIONS 050-946.

2-REFER TO INSTALLATION INSTRUCTIONS 052-185. FOR ADDITIONAL KIT PARTS REFER TO PAGES ENTITLED REAR STEERING HYDRAULICS, REAR STEERING INDICATOR AND CONTROL VALVE LINKAGE. 3-LOCTITE INSERT (REF #3) INTO ARM OF SPINDLE HOUSING.

03

ID0077102

58

DIFFERENTIAL COMPONENTS - DANA 70 HD (MODEL 4500 RIGID & STEERABLE - REAR) (MODEL 1025SK - FRONT)

3

2

6

9

24

25

5

26 1

8

16 14

22 12

10 7

23

4

11 20 19

15 19 17

21

21

18

17

11 5 8

18

20

16 13

01

ID0141279

59

DIFFERENTIAL COMPONENTS - DANA 70 HD

(MODEL 4500 RIGID & STEERABLE - REAR) (MODEL 1025SK - FRONT) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

105-002 4 105-362 1 125-285 1 125-287 1 125-102 2 125-286 1 125-288 1 125-258 2 501-163 AR 501-164 AR 501-165 AR 501-166 AR 501-309 AR 501-310 AR 501-311 AR 501-142 AR 501-143 AR 501-144 AR 501-145 AR 501-632 1 501-662 8 501-150 12 501-153 10 501-664 1 501-663 1 501-282 1 501-324 2 501-330 2 501-316 4 501-317 2 165-613 1 501-287 1 N.A. 1 155-853 1 501-149 1

DESCRIPTION

BOLT (1/2-NC X 2-1/4") FLANGE NUT (7/8-NF) BEARING BEARING BEARING RACE RACE RACE SHIM (.003") SHIM (.005") SHIM (.010") SHIM (.030") SHIM (.003") SHIM (.005") SHIM (.010") SHIM (.003") SHIM (.005") SHIM (.010") SHIM (.032") RING GEAR AND PINION KIT FLG BOLT (7/16-NC X 3-1/2") BOLT (1/2-NF X 1-1/8") FLG LK BOLT (3/8-NC X 5/8") DIFFERENTIAL CASE DIFFERENTIAL CASE ASSEMBLY CLUTCH PACK AXLE GEAR RING AXLE GEAR PINION GEAR PINION SHAFT COVER GASKET DIFFERENTIAL COVER DIFFERENTIAL HOUSING PINION SEAL (1025 SK) SLINGER (1025 SK)

REMARKS

INCL REF #'S 2, 3, 4, 6, 7, 9-11, 22, 25-27

INCL REF #'S 13 & 16-21 4 DISCS AND 6 PLATES

LESS GEARS SEE NOTE #2

NOT SHOWN:

FOOTNOTES:

1. REFER TO ASSEMBLY INSTRUCTIONS 052-185.

2. MODEL 4500-FOR MORE INFORMATION SEE PARTS BOOK PAGE ENTITLED "GEAR BOX SHIFT ASSEMBLY".

NOTE:

01

ID0141279

60

REAR STEERING INDICATOR

12 1

14

11

8 17 9 7

SEE FOOTNOTE 3 17 15

9

13

3

16 5

15

FRONT OF TRACTOR 4

16

6 10

15 16

13 5

16 15

15

2

4500 DETAIL

16 5 2

6 3

16 15

3 6 3500 W/DANA 60 AXLE DETAIL

01

10

ID0139114

61

REAR STEERING INDICATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

190-515 190-461 328-115 328-110 313-108 328-031 154-844 365-191 361-475 363-368 328-114 363-629 328-112 183-692 105-089 105-841 105-213 105-823 105-866 106-103 110-217 115-480 160-335 105-115 105-226

QTY

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 2 1 2 2 4

DESCRIPTION

REMARKS

REAR STEER CONVERSION KIT (3500 / D44) REAR STEER CONVERSION KIT (4500) REAR STEER CONVERSION KIT (3500 / D60) INDICATOR PLATE PIVOT ARM PIVOT BASE (3500 / DANA 44 AXLE) PIVOT BASE (4500 & 3500 / W D60 INDICATOR HOSE LINK (19.25" L) PIVOT LINK (4500 & 3500 /W D44 PIVOT LINK (3500 /W DANA 60 AXLE) PIVOT LINK MOUNT (3500 W/ D44) PIVOT LINK MOUNT (4500) PIVOT LINK MOUNT (3500 W/ D60) INDICATOR MOUNT INDICATOR PIVOT STUB LOCKNUT (5/16-NC - 4500) CLIPNUT (5/16-NC - 3500) LOCKNUT (5/16-NF) BOLT (5/16-NC XŲ" - 4500) FLG BOLT (5/16-NC X 1-1/4" - 3500) BOLT (1/4-NC X ", BUTTON HEAD) HOSE CLAMP (7/16" TO 1") GRIP RING BALL JOINT (5/16-NF) JAM NUT (5/16-NF) WASHER (5/16" - 4500)

INC REF #'S 1-16 AND SEE FOOTNOTE 1 INC REF #'S 1-17 AND SEE FOOTNOTE 2 SEE FOOTENOTE 4

2.05" HIGH 1.55" HIGH 4.45" LONG 3.25" LONG

SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

274-087 274-088

INDICATOR DECAL DISPLAY DECAL

FOOTNOTES:

1- (3500) REFER TO INSTALLATION INSTRUCTIONS 052-406. FOR ADDITIONAL KIT PARTS REFER TO PAGES ENTITLED "REAR STEERING DIFFERENTIAL" "REAR STEERING HYDRAULICS", CONTROL VALVE LINKAGE", AND "BACKFILL BLADE HYDRAULICS".

2- FOR (3500) CLIPNUT # 105-137 IS USED. FOR (4500) LOCKNUT #105-089 IS USED. 3- FIELD CONVERSION KIT FOR DANA 60 AXLE IN MODEL 3500 IS NOT AVAILABLE.

NOTE:

01

ID0139114

62

63

64

65

66

67

68

69

70

NOTES:

ID0134963

71

FRAME COMPONENTS

ID0135068

72

73

74

75

76

CONSOLE

7 1

5

2 3 6 9

4

8

8

04

ID0127909

77

CONSOLE REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

1 1 4 3 1 1 1 8 2

JAM NUT (13/16-NF) STEERING CONSOLE FLANGE LOCK BOLT (5/16-NC X 5/8") FLANGE LOCK BOLT (3/8-NC X 1") STEERING WHEEL CAP FLG LOCK BOLT (3/8-NC X 1-1/4") STEERING WHEEL FLANGE LOCKNUT (3/8-NC) COVER (2GA)

105-361 313-088 510-325 105-826 110-663 105-827 160-428 105-834 216-004

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0127909

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

97

98

99

100

101

102

103

104

4 POST ROPS COVER

5

2

10

7 10

11

1 9

11

10

7 11

9

7 9

3 9

6 4

8

04

ID0125899

105

4 POST ROPS COVER REF PART NO. NUMBER

QTY

190-449 306-273 1 306-282 1 306-283 1 117-1030 1 306-284 1 306-286 1 306-285 1 7. 110-348 26 8. 105-089 4 9. 105-117 8 10. 106-243 5 11. 105-285 4 1.

2.

3.

4.

5.

6.

DESCRIPTION

REMARKS

4-POST ROPS CONVERSION KIT CANOPY CANOPY REAR PLATE CANOPY FRONT PLATE CANOPY HEADLINER REAR HEADLINER SUPPORT RT FRONT HEADLINER SUPPORT LEFT FRONT HEADLINER SUPPORT POP RIVET (3/16" X .664") LOCKNUT (5/16-NC) WASHER (5/16") SCREW (5/16-NC X 1-1/2", SLF TAP) BOLT (5/16-NC X 1-3/4")

INCL REF NO'S 1 - 11;

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTALLATION INSTRUCTIONS. "4-POST ROPS"

ADDITIONAL PARTS TO THIS KIT ARE SHOWN ON PAGE TITLED

CANOPY AND HEADLINER ASSEMBLY: POP RIVET REAR PLATE (REF NO 2) TO CANOPY PLATE. NOTE: POP RIVET FRONT PLATE (REF NO 3) TO CANOPY PLATE. INSTALL HEADLINER FLUSH AGAINST FRONT PLATE (REF NO 3).

POP RIVET REAR, RIGHT SIDE AND LEFT SIDE SUPPORTS, FOR HEADLINER, TO CANOPY PLATE.

04

ID0125899

106

107

108

109

110

NOTES:

ID0134963

111

CONTROL COMPONENTS

ID0135065

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

NOTES:

ID0134963

131

HYDRAULICS

ID0135071

132

133

134

135

136

137

138

139

140

GROUND DRIVE HYDRAULICS

ANTI CAVITATION LINE 28

4

A

27

20 6

21

B

8

25

CASE DRAIN & FLUSHING FLOW

1

27 7

26 17

14

TO DRAIN MANIFOLD 15

8

16

24

13

3 19

5

11

23

10

CASE DRAIN

18

9

2

REV

29 12

22 9

01

FWD

ID0141286

141

GROUND DRIVE HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 2 1 2 2 1 1 1 1 1 2 1 1

HYDRAULIC MOTOR HYDRAULIC MANIFOLD (GRD DRIVE) HYDRAULIC LINE (12T) HYDRAULIC LINE (12T) ADAPTER CONN (120-12S) ADAPTER CONN (04S-04O-LG) CONNECTOR (12O-12S45) CONNECTOR (06O-08S90) CONNECTOR (16S-12O90) PLUG (04S) ADAPTER CONN (12O-12S) CONNECTOR (12O-12S90-LG) BRANCH TEE (08O-08O-08OF) REDUCER STEM (04O) BUSHING NUT (08OF) CONNECTOR (04O-04S) CAP (04OF) FLG LK BOLT (1/2-NC X 1-1/2") CONNECTOR (04S-04O90) BOLT (1/2-NC X 1-1/2") LOCK WASHER (1/2") HOSE (12OFX-26.5"-4000) HOSE (12OFX-21.0"-4000) HOSE (08OFX-08OFX90-18.0"-3000) HOSE (06OFX-21.0"-3000) HOSE (04OFX-04OFX90-40.0"-3000) ADAPTER CONN (12O-10S) CABLE TIE CONNECTOR (08O-08S90)

158-716 159-100 156-470 156-471 154-269 154-403 154-251 154-227 154-286 155-125 154-269 154-338 154-257 154-248 154-272 154-278 154-296 105-831 154-252 105-048 105-070 154-818 154-819 154-830 154-831 154-706 154-247 110-030 154-235

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1-LEAVE BOLTS (REF. NO. 18) FINGER TIGHT UNTIL HARD LINES HAVE BEEN TIGHTENED AT MOTOR AND MANIFOLD BLOCK. 2-REFER TO SERVICE BULLETIN CMW-3035 FOR GROUND DRIVE HYDROSTATIC PRESSURE TESTING INSTRUCTIONS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0141286

142

143

144

145

146

147

148

STEERING MOTOR HYDRAULICS

11

6 14 13 2 12 FROM AUX PUMP PRIORITY PORT 6

10

3

7

1 8 4

9

15

16

5

TO AUX HYD CIRCUIT CONTROL VALVE "IN" PORT

TO BULKHEAD TEE AT OIL RESERVOIR

02

ID0140491

149

STEERING MOTOR HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

154-283 158-506 158-615 151-221 156-469 154-229 154-266 154-248 154-272 154-296 154-393 156-468 154-246 156-438 154-253 156-472 154-396

QTY

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CONNECTOR (08O-06S45) POWER STEERING VALVE POWER STEERING VALVE CONNECTOR (08O-04S) HYDRAULIC LINE (06T) BK CONNECTOR (06O-06O90) RUN TEE (08O) REDUCER STEM (08O) BUSHING NUT (08OF) CAP (04O) BK CONNECTOR (08O-08O45) HYDRAULIC LINE (06T) CONNECTOR (08O-08S) HYDRAULIC LINE (08T) CONNECTOR (08O-06S90) HYDRAULIC LINE (06T) BK ADAPTER (08O90)

REMARKS

ENDS WITH S/N 3J0833, OBSOLETE BEGINS WITH S/N 3K0063

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0140491

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

173

174

175

176

RELIEF CARTRIDGE

3 6

2

4 5 1

7

PSI

02

ID0139037

177

RELIEF CARTRIDGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

DESCRIPTION

155-687 RELIEF CARTRIDGE KIT (160 PSI) 155-681 WH RELIEF CARTRIDGE KIT (500 PSI) 158-512 WH RELIEF CARTRIDGE KIT (1350 PSI) 155-679 WH RELIEF CARTRIDGE KIT (2500 PSI) 158-553 WH RELIEF CARTRIDGE KIT (3000 PSI) 500-956 WH RELIEF CARTRIDGE KIT (3000 PSI) 157-365 RP51N RELIEF CARTRIDGE (4500 PSI) 155-707 1 O-RING (910 D90) 155-749 1 O-RING (023 D70) 155-750 1 O-RING (022 D90) 500-025 AR SHIM (.010" THK) 500-318 1 COMPRESSION SPRING 157-508 1 BACKUP RING (022 D90) 500-957 1 SEAL REPAIR KIT

REMARKS

INCL REF NO'S 1 THRU 7, OBSOLETE INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7

SEE FOOTNOTE 1 SEE FOOTNOTE 2 INCL REF NO'S 1 THRU 3 & 6

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 052-139 FOR REPLACEMENT PROCEDURES. 2. OLD STYLE .556" OD X 1.286" LG, .120" DIA PIANO WIRE. NEW STYLE .605" OD X 1.296" LG .125" DIA STAINLESS STEEL WIRE.

NOTE:

02

ID0139037

178

179

180

181

182

183

184

185

186

187

188

189

190

HYDRAULIC CYLINDER (2.5" X 1.250" X 6.000")

2

1 3 4

5

6

7

05

ID0022944

191

HYDRAULIC CYLINDER (2.5" X 1.250" X 6.000") REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-061 190-166 150-779 152-010 106-097 150-776 150-773 150-438

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO'S 1-7

1 1 1 1 1 1 1

CYL (2.5" X 1.25" X 6") SEAL REPAIR KIT (2.5" X 1.25") LOCK RING (2.5") CYLINDER BARREL FLG BOLT (5/8-NC X 1-3/4", GD8) CYLINDER PISTON (2.5" X 1.25") CYLINDER HEAD (2.5" X 1.25") CYLINDER ROD

SEE FOOTNOTE 1

NOT SHOWN:

259-100 259-236 259-242 259-243

U-SEAL INSTALLER (1"-1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5")

FOOTNOTES:

1. APPLY LOCTITE 271 OR 277, TORQUE TO 180-200 FT-LBS (245-270 NM)

NOTE:

05

ID0022944

192

193

194

195

196

197

198

199

200

201

202

203

204

NOTES:

ID0134963

205

ELECTRICAL

ID0135070

206

207

208

209

210

ELECTRICAL DIAGRAM

CONSOLE DIAGRAM / 4500 DEUTZ BEGINS WITH S/N 3K0681

EC OPTION HORN BUTTON

14 ACCESSORY SOCKET

12

HORN

13 WHT/BLK START RELAY

85

WHT RED

86

B

ORG

30

WHT BLK

3

A

I S

87

5

15

WHT

RED

IGNITION SWITCH ORG BLK

ORG BLK

4 ORG

ORG

BLK

BLK

16

RED

B

BLK ORG

CIRCUIT BREAKER

WHT WHT/BLK ORG/BLK BLK ORG

WHT WHT/BLK ORG/BLK BLK ORG

7 OPERATOR GND DRIVE DIG CHAIN

WHT WHT/GRN WHT/BLU WHT/BLK WHT/RED

WHT/BLU BLU/RED

2

WHT WHT/BLK WHT/GRN WHT/BLU WHT/RED

ORG

1 5

3

5

2 ORG/GRN

ORG 1

AIR FILTER LIGHT TEST RELAY

4

WHT

INTERLOCK DISPLAY/MODULE BLK

6

WHT/GRN ENGINE TEMP ENGINE OIL PRESS ORG WHT/BLU ORG/WHT

1

BLK ENGINE TEMP LIGHT TEST RELAY

4 3

5

3

5

ORG/BLK WHT/BRN

2

ORG/BLK ORG

BLU WHT

1 4

1

WHT/BLK

4 3

5

2

6

OVERHEAT FUEL SHUTOFF RELAY

BLK BLK HYD OIL TEMP LIGHT TEST RELAY

WHT

AIR FILTER HYD OIL HI TEMP WHT/BLK

BLK

2

WHT/GRN

HOUR METER RELAY

4 3

BLK BLK

WHT/GRN ORG/BLK WHT

ATTACH DRIVE RELAY

1 4 3

5

2

WHT ORG/WHT

1 4 3

GROUND DRIVE RELAY

5

2

WHT/BLU BLK

1

WHT RED

ORG BLU/RED BLK

ORG/WHT ORG/GRN

SEE FOOTNOTE 1 "A" SEE FOOTNOTE 2 "B"

WHT/BLK YEL WHT/BLU ORG WHT/GRN WHT/BLK WHT/BLU WHT/RED WHT/GRN BRN BLK

YEL BLK

8

BRN HOUR METER

TI

BLK

BLK

9

TACHOMETER ORG S

FUEL GAUGE

G

10 G

I

ORG

VOLT METER

I

WHT/BRN

1

04

11

ID0122641

211

ELECTRICAL DIAGRAM

CONSOLE DIAGRAM / 4500 DEUTZ BEGINS WITH S/N 3K0681 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

215-972 1 214-032 1 217-710 110-253 11 106-205 11 217-701 1 105-820 2 105-832 2 214-852 1 214-961 214-962 215-051 1 215-052 105-909 216-008 1 216-009 1 217-768 1 217-769 1 106-521 1 215-065 1 110-253 2 110-397 2 217-020 2 217-046 217-021 1 217-027 1 217-048 1 217-051 1 217-743 1 215-055 2 215-171 1 215-128 1 215-129 1 215-415 1 215-133 1 215-415 1 214-107 1 306-607 1 306-608 1 306-601 1 214-199 1

DESCRIPTION

CONSOLE HARNESS CONSOLE HARNESS RELAY (SPDT) POP RIVET (3/16") WASHER (3/16") RELAY (SPST) FLG LK BOLT (1/4-NC X 3/4") FLANGE LOCKNUT (1/4-NC) IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT IGNITION SWITCH KEYS (PAIR) JAM NUT (13/16-NF) JAM NUT (13/16-NF, NYLON) COVER (13/16") IGNITION SWITCH KEYS (PAIR) BEZEL CIRCUIT BREAKER POP RIVET (13/16") SLEEVE CAP PILOT LIGHT BULB RED INSERT RED INSERT RED INSERT RED INSERT INTERLOCK DISPLAY/MODULE FUSE (5A AGC) TACHOMETER HOURMETER VOLTMETER LIGHT KIT (OPTION) FUEL GAUGE LIGHT KIT (OPTION) ACCESSORY SOCKET HORN BUTTON HORN BUTTON CAP HORN 4500EC ACC, HARNESS

REMARKS

SEE FOOTNOTE 1 & 3 SEE FOOTNOTE 2 9/4500 2/H450 FOR 4500 FOR 4500

INCL KEYS & NUT & SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 INC KEYS AND BEZEL & SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2

REPLACEMENT ENG OIL PSI HYD OIL HI TEMP AIR FILTER ENG OIL TEMP

NOT SHOWN:

110-030 12 216-004 2 216-005 2 215-996 1 215-997 1

CABLE TIE COVER (2-GAUGE) BACK-UP RING (2-GAUGE) CONNECTOR SHELL CONNECTOR SHELL

FOOTNOTE 4 FOOTNOTE 5

FOOTNOTES:

1-ENDS WITH S/N 3K0680 2-BEGINS WITH S/N 3K0681. ENDS WITH S/N 3-SUPERCEDED BY (214-032) HARNESS AND (215-997) CONNECTOR SHELL. 4-TO BE USED TO CONVERT OLD-STYLE HARNESS TO USED NEW SWITCH. 5-TO BE USED TO CONVERT NEW-STYLE HARNESS TO USED OLD SWITCH. 6-GOES TO "A" ON "FRAME & ENGINE" PAGE (801-846).

7-GOES TO "B" ON "FRAME & ENGINE" PAGE (801-846).

04

ID0122641

212

213

214

ELECTRICAL DIAGRAM

4500 DEUTZ ENDS WITH S/N__________________ ORG/BLU ORG

27

HI-LOW GROUND DRIVE SWITCH

TO BACKHOE OPTION

1

GRA ORG/WHT

20

3 7

GRN

20 PUR YEL/BLK ORG/BLU ORG/BLK BLK YEL/BLU

WHT/GRN WHT/BLU

ENG OIL TEMP SWITCH

TO COMBO OPTION

24 HYD OIL HI TEMP SWITCH

28

11 GROUND DRIVE NEUTRAL SWITCH

ENG OIL PRESS SWITCH

WHT/BLK ORG/WHT

NC NO C

23

BRN FUEL SENDER

WHT/BLU WHT ORG

7

FUEL SHUT-OFF SOLENOID

2

30

20

29 WHT WHT/RED ORG/BLK

BLK WHT/BRN

NC NO C

1

18

SEAT SWITCH

WHT/GRN WHT ORG

C

ORG/BLU

TO BACHHOE OPTION

BLK BLK RED ORG BLK BLU

13

TO LIGHT KIT OR TO REEL CARRIER

ORG/GRN

ALTERNATOR

6

20

ATTACHMENT DRIVE SWITCH

AIR FILTER VACUUM SWITCH

YEL YEL NO

1

HI-LOW VALVE SOLENOID

20 12 BLK

GRN BLK

GRA

B

YEL/BLK PUR BLU ORG/BLU YEL/BLU GRA ORG

BLK

PUR

COMBO OPTION

BLK

BLU PL FS

1 4

BLK ORG YEL

RED

26

1 4

1 4

1 4

5

5

5

3

3

3

SHIFT LATCH RELAY

26

HI-GEAR RELAY

5 3

COMBO LATCH RELAY ORG

26

COMBO TRENCH RELAY

RED S

WHT/BLK SOLENOID

2

B M

3

STARTER

17 RED BATTERY

16 BLK GND

02

15

WHT RED ORG/GRN WHT/BLK YEL WHT/BLU ORG WHT/GRN WHT/BLK WHT/BLU WHT/RED WHT/GRN BRN BLK

20

20

WHT/BRN

ID0127398

215

ELECTRICAL DIAGRAM

4500 DEUTZ ENDS WITH S/N__________________ REF PART NO. NUMBER

QTY

DESCRIPTION

158-585 1 SOLENOID HI-LOW VALVE 195-862 1 STARTER 217-731 1 SOLENOID (STARTER) 215-O95 1 COVER (STARTER SOLENOID) 1O6-175 1 NUT (M1O-1.5) 1O6-O4O 2 STAR WASHER (#6) 4. 215-051 1 IGNITION SWITCH 215-O52 KEYS (PAIR) 1O5-9O9 JAM NUT (13/16-NF) 216-008 1 JAM NUT (NYLON) 216-009 1 COVER (NYLON) 5. 215-O65 1 CIRCUIT BREAKER 11O-253 2 POP RIVET (3/16" X .5OO") 11O-397 2 CAP (3/16") 6. 217-750 1 SAFETY SWITCH (PLUNGER) 215-O83 1 SAFETY SWITCH (SLIDE) 115-355 1 GROMMET 7. 215-O99 2 ROLLER LEVER SWITCH 215-100 2 ACTUATOR BRACKET 1O5-216 4 BOLT (#6-32 X 1-1/4") 1O6-O4O 8 STAR WASHER (#6) 8. 215-128 1 HOUR METER 9. 215-129 1 VOLT METER 215-415 1 LIGHT KIT (OPTION) 10. 215-133 1 FUEL GAUGE 215-415 1 LIGHT KIT (OPTION) 11. 215-148 1 TEMPERATURE SWITCH 12. 215-159 1 ALTERNATOR 13. 215-17O 1 AIR FILTER VACUUM SWITCH 14. 215-171 1 TACHOMETER 15. 215-258 1 BATTERY 16. 215-338 1 BATTERY CABLE (7O") CABLE GROUND HARDWARE: 1O5-O52 1 BOLT (3/8-NC X 1-1/4") 1O5-118 1 WASHER (3/8") 1O5-834 1 FLG LOCKNUT (3/8") 17. 215-341 1 BATTERY CABLE (68") CABLE HARDWARE: 116-193 TERMINAL COVER (RED) 116-389 AR VINYL TUBING (.750" ID X 60") 11O-333 1 CLAMP (1")

REMARKS

1.

2.

3.

(INCL KEYS & NUT)

SEE FOOTNOTE 1

(INCL BOLTS & NUTS)

NOT SHOWN:

FOOTNOTES:

1-ENDS WITH S/N 3J0185

NOTE:

02

ID0127398

216

ELECTRICAL DIAGRAM

4500 DEUTZ ENDS WITH S/N__________________

WHT

RED

WHT/BLK START

I

RELAY

WHT

S

87

A

5

RED

86

85

IGNITION SWITCH

B

ORG

4

30

WHT BLK RED

25 B

19

CIRCUIT BREAKER

WHT WHT/BLK ORG/BLK BLK ORG

21

WHT WHT/GRN WHT/BLU WHT/BLK WHT/RED

OPERATOR GND DRIVE ATTACHMENT

INTERLOCK DISPLAY/MODULE

19

WHT/GRN ENGINE TEMP ENGINE OIL PRESS

22 WHT/BLU BLU/RED

ORG WHT/BLU ORG/WHT AIR FILTER HYD OIL HI TEMP

1 4

ORG

ORG

3

5

3

5

HOUR METER ORG RELAY

WHT/BLK

26 1

AIR FILTER LIGHT TEST RELAY

4

ORG/GRN

WHT

BLK

BLK

26

1

BLK

4

WHT/GRN

3

5

3

5

ENGINE TEMP LIGHT TEST RELAY

ORG/BLK WHT/BRN

26

BLU WHT

1 4

ORG/BLK

BLK BLK

WHT 1 3

26

19

19

5

BLK

ORG BLU/RED BLK YEL

WHT RED WHT/BLK YEL WHT/BLU ORG WHT/GRN WHT/BLK WHT/BLU WHT/RED WHT/GRN BRN BLK

HYD OIL TEMP LIGHT TEST RELAY

4

WHT/BLK

ORG/WHT ORG/GRN

OVERHEAT FUEL SHUTOFF RELAY

14

BLK BRN

8

TI

BLK

BLK TACHOMETER

HOUR METER

9

ORG

S

G

G

I

10

I

ORG FUEL GAUGE

VOLT METER

WHT/BRN

02

ID0127398

217

ELECTRICAL DIAGRAM

4500 DEUTZ ENDS WITH S/N__________________ REF PART NO. NUMBER

QTY

DESCRIPTION

18. 499-176 1 CONNECTOR PLUG 19. 215-837 1 CONSOLE HARNESS 20. 215-838 1 ENGINE & FRAME HARNESS HARNESS HARDWARE: 1O6-162 1 FLG BOLT (M8-1.25 X 2O) 11O-259 4 CLAMP (5/8") 11O-333 1 CLAMP (1") HARNESS GROUND HARDWARE: 1O5-O53 1 NUT (3/8-NC) 21. 217-743 1 INTERLOCK DISPLAY/MODULE 215-055 2 FUSE (5 AMP) 217-O14 1 INTERLOCK DISPLAY 215-O84 1 INTERLOCK MODULE 1O5-82O 2 FLG LKBLT (1/4-NC X 3/4") 116-285 1 MODULE PAD 22. 217-O2O 2 PILOT LIGHT 217-O46 BULB (REPLACEMENT) 217-O21 1 INSERT-ENG OIL PRESS 217-O27 1 INSERT-HYD OIL HI TEMP 217-O48 1 INSERT-AIR FILTER 217-O51 1 INSERT-ENG TEMP 23. 217-517 1 FUEL SENDER 165-7O4 GASKET (REPLACEMENT) 1O5-214 6 FLG SCREW (#1O-32 X 1/2") 24. 217-518 1 ENGINE OIL TEMP SWITCH 25. 217-7O1 1 POWER RELAY (SPST) 1O5-82O 2 FLG LKBLT (1/4-NC X 3/4") 1O5-832 2 FLG LOCKNUT (1/4-NC) 26. 217-71O 7 RELAY (SPDT)-45OO 2 RELAY (SPDT)-H45O 11O-253 9 POP RVT (3/16" X .5OO")-45OO 1O6-2O5 9 WASHER (3/16")-45OO 27. 217-717 1 ROCKER SWITCH 217-042 1 INSERT-BLANK 28. 217-721 1 ENG OIL PRSS SWITCH 29. 217-722 1 FUEL SHUT-OFF SOLENOID 30. 215-939 1 SEAT SWITCH HARNESS

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

11O-O3O 12 216-OO4 2 216-OO5 2

CABLE TIE COVER (2-GAUGE) BACKUP RING (2-GAUGE)

FOOTNOTES:

2-USE THESE PARTS FOR ALL REPLACEMENTS

NOTE:

02

ID0127398

218

219

220

221

222

NOTES:

ID0134963

223

ACCESSORIES

ID0135000

224

WATER SPRAY KIT

BEGINS WITH S/N:

2 3

2

1

4 5 6 11

8

12 13

17 15

7 9 14

16 9 7

10

10

ID0044653

225

WATER SPRAY KIT

BEGINS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11 12.

13.

14.

15.

16.

17.

190-200 364-165 364-451 190-053 110-707 155-234 157-489 153-883 363-378 106-382 357-718 105-452 106-266 105-340 357-539 180-249 105-384 . 357-535 105-832 158-356 105-819 105-095 105-999 105-985

QTY

1 1 1 1 1 1 2 4 1 6 4 8 1 2 2 1 4 1 4 4 4 4

DESCRIPTION

REMARKS

WATER SPRAY KIT STORAGE TANK (45 GAL) STORAGE TANK (45.0 GAL) POLY-PATCH TANK REPAIR KIT TANK CAP (96NF) CONNECTOR (12NF-12NF ) BK CONNECTOR (12NF, POLY) BK CONNECTOR (12NF, POLY) ANCHOR STRAP FLG LK SCREW (M10-1.50 X 20MM) SUPPORT BOLT (3/4-NC X 2") FLG NUT (M10-1.50) FLG LOCKNUT (3/4-NC) WEIGHT MOUNT ROD BUSHING (.765" X 1.75" X .500") WASHER (3/4") WEIGHT RACK FLG LOCKNUT (1/4-NC) ELECTRICAL PUMP (WATER) FLG LK BOLT (1/4-NC X 1") WASHER (1/4") BOLT (7/8-NC X 10") FLG NUT (7/8-NC)

OBSOLETE,INCL REF NO'S 1-17; SEE FOOTNOTE 1

OBSOLETE

OBSOLETE SEE FOOTNOTE 2 SEE FOOTNOTE 2

ENDS WITH S/N: BEGINS WITH S/N:

OBSOLETE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. REQUIRES 11 WEIGHTS, P/N 375-080.

2. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS.

NOTE:

10

ID0044653

226

227

228

229

230

NOTES:

ID0134963

231

MISCELLANEOUS

ID0135063

232

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

VS02

ID0053384

233

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

VS02

ID0053384

234

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

VS02

ID0053384

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

VS02

ID0053384

235

236

4500 Related Publications Component

Ass’y

P/N

Model: 4500 ................... Parts Manual ....................................................................... 053-407 4500 ................... Operators Manual ............................................................... 054-468 4500 ................... Repair Guide (Service Manual) ........................................... 055-460 4500 ................... Supplementary Maint Guide - Trencher .............................. 050-633 4500 ................... Special Tools Guide ............................................................ 052-901 Engine: Deutz .................. Parts Manual - F4M1011F .............................. 194-609...... 053-053 Deutz .................. Parts Manual - F4M1011F .............................. 194-728 ..... 053-053 Deutz .................. Operators Manual - F4M1011F ........................................... 054-047 Deutz .................. Service (Shop) Manual - F4M1011F ................................... 055-049 Deutz .................. Parts Manual - F4L1011E ............................... 195-857 ..... 053-024 Deutz .................. Operators Manual - F4L1011E ............................................ 054-024 Deutz .................. Service (Shop) Manual - F4L1011E .................................... 055-024 Deutz .................. Problem Diagnosis Guide ................................................... 050-555 Deutz .................. Sales & Service Directory ................................................... 050-556 Differential: Dana ................... Service (Shop) Manual - 60 Ls Front/Rear ...... 161-168 ..... 055-022 Dana ................... Service (Shop) Manual - 70 Ls Front/Rear ...... 161-155 ..... 055-023 Dana ................... Service (Shop) Manual - 70 Ls Front/Rear ...... 161-173 ..... 055-023

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 195-816 Element (primary) ............................................................................... 195-817 Element (secondary) .......................................................................... 195-818 Air Stack Cap (2.500”) - Ends with s/n:3M0874 ................................................ 362-654 Stack Cap (2.500”) - Begins with s/n:3M0875 ............................................. 195-692 Oil Filter Element (spin-on) - Deutz ................................................................... 195-849 Fuel Filter Element (spin-on) - Deutz ................................................................ 195-807 Hydraulic: Oil Filter Element (1-3/8-UNF, spin-on) ............................................................. 159-074 Oil Strainer (24S-20SF) .................................................................................... 110-336

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051

VER..02

ID0054490

237

4500

O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

VER..02

ID0054490

238

239

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

 Text

 Graphics

 Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

ID0135001

240

241

ID0040564

242

ID0135281