Ditch Witch 4/40AJT All-Terrain Parts Manual 053-424 PDF

4/40AJT

Parts Manual

CMW

®

Issue 6

053-424

1

4/40AJT ISSUE NO. 06PL-06/12 For Replacement Copy Order P/N 053-424

This product is covered by one or more of the following patents: US B1 4,858,704; 4,953,638; 5,148,880; 5,242,026; 5,341,887; 5,490,569; 5,684,466; 5,713,423, 5,794,719; 5,880,680; 5,941,322; 6,085,852; 6,109,371; 6,179,065; 6,216,803; 6,250,403; 6,250,404; 6,290,606; 6,311,790; 6,411,094; 6,543,551; 6,550,547; 6,672,409; 6,739,413; 6,776,246; 6,808,210; 6,827,158; RE37,450; RE37,923; RE37,975; RE38,418 AU 689,533; 706,544; 718,034, 755,862 CA 2,156,398 FR 674,093 DE 694 17 019; 695 29 634; 297 01 406 EP 0683845; 0674093; 0817901; 0846841 GB 2,209,239; 2,312,006; EP674,093; EP846,841 JP 3,458,247 Other U.S. and foreign patents pending

This manual contains information concerning the following models: 4/40AJT Directional Drilling System

Copyright 1993, 1994, 1995, 1996, 2012 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

ID0134886

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 03

ID0128552

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

ID0134872

5

CONTENTS______________________ Decals Decal Location - 440A ................................ 8 Decal Location - HRJT ........................... 152 Decal Location - PP50A .......................... 176 Decal Location - TP15 ............................ 210 Frame Components Break-out Wrench .................................. 16 Carriage ................................................. 12 Covers ................................................... 24 Front Sprocket ....................................... 20 Guide Wheel .......................................... 18 Shift Lever .............................................. 14 Stabilizer ................................................ 22 Power Train Chain Tensioner ..................................... 32 Output Shaft .......................................... 28 Planetary Gear Box ................................ 34 Thrust Drive ........................................... 30 Fluid System Anchor Driver Hydraulics ....................... 54 Antifreeze Line ....................................... 92 Antifreeze Tank ...................................... 96 Breakout Wrench Hydraulics ................. 50 Carriage Thrust Hydraulics .................... 48 Centrifugal Pump ................................... 88 Control Valve Hydraulics ........................ 42 Control Valve Levers ............................ 106 Drilling Fluid Pump ................................. 66 Flow Control Valve Hydraulics ............... 82 Frame Tilt Hydraulics ............................. 52 Hydraulic Control Valve ........................ 108 Hydraulic Motor - Fluid Pump ................. 76 Hydraulic Motor - Rotation ..................... 56 Hydraulic Schematic .............................. 38 Metering Control Hydraulics ................... 44 Mud Mixing ............................................. 84 Mud Mixing Accessories ........................ 90 Mud System ........................................... 86 Output Shaft Hydraulics ......................... 45 Power & Control Connection ................ 100 Power & Control Connection - Remt Ops .. 102 Relief Cartridge ...................................... 98 Relief Valve ............................................ 74 Selector Valve ...................................... 104 Water & Mud Pump ............................... 72 Water Pump Drive ................................. 64 Water Pump Hydraulics ......................... 60

Water Supply Power .............................. 68 Water Supply System ........................... 110 Water Supply System ............................. 58 Water Tank ............................................ 80 Water Tank System ............................... 78 Water Transfer System ........................ 112 Electrical Electrical Diagram ................................ 128 Electrical Schematic ............................. 124 Electrical Schematic - PP50A/PP70 ........... 126 Electrical Strike System ........................ 120 Ground Cables ..................................... 118 Ground Hardware ................................. 116 Signal Cables ....................................... 122 Options Anchor Hydraulics ................................ 138 Anchor Parts ........................................ 132 Anchor Parts ........................................ 136 Ground Drive Hydraulics ...................... 140 Hydraulic Stake Driver .......................... 134 Wheel Mount ........................................ 142 Boring Components Pipe/Accessories .................................. 146 Saver Subs/Filters ................................ 148 Reel Carrier Control Valve Hydraulics ...................... 166 Drum Piping ......................................... 158 Electrical Protection Reel ..................... 172 Hose Reel Carrier ................................ 156 Hose Reel Carrier Housing .................. 154 Hydraulic Control Valve ........................ 170 Hydraulic Motor - Taper Key Shaft ....... 164 Hydraulic Schematic .............................. 160 Selector Valve Hydraulics ..................... 168 Three Conductor Hose ......................... 162 Power Pac Air Cooling Boot ................................... 196 Air Filter System ................................... 198 Control Console/Top Cowling ............... 178 Electrical Diagram ................................ 206 Electrical Schematic ............................. 204 Engine - Deutz Diesel ........................... 188 Engine Mount/Covers ........................... 190 Frame Cowling Grille ............................ 184 Front Cowling ....................................... 180

ID0135115

6

CONTENTS______________________ Fuel Tank ............................................. 186 Hydraulic Reservoir .............................. 192 Oil Cooler and Filter Hydraulics ............ 194 Pump Hydraulics - With Stake Driver .......... 202 Pump Hydraulics .................................. 200 Side Cowling ........................................ 182 Trailer Transpac Drum/Hub ............................................ 224 Electric Brake (12”) .............................. 226 Electrical Diagram ................................ 228 Frame .................................................. 214 Slipper Spring/Drop Axles .................... 220 Tire/Wheel ........................................... 222 Tongue ................................................ 218 Tool Box ............................................... 230 Winch .................................................. 216 Miscellaneous Bolt/Nut Torque Chart ............................ 234 Parts Manual Change Request ............. 238 Replacement O-Ring Chart .................... 237 Warranty Registration .......................... 242

ID0135115

7

DECALS

ID0135069

8

9

10

NOTES:

ID0134963

11

FRAME COMPONENTS

ID0135068

12

13

14

15

16

17

18

GUIDE WHEEL

3 8

1

7

12

2

9

4

5 10

6

03

11

ID0106346

19

GUIDE WHEEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

105-523 2 110-013 1 110-228 2 115-003 1 115-503 2 183-840 1 183-849 1 340-711 1 340-713 1 340-723 1 205-835 1 205-1128 1 205-076 1 205-164 1 205-165 1 110-094 1

DESCRIPTION

COTTER PIN GRIP PULL PIN ZERK EXT. KLIP RING PIN HANDLE PIN WHEEL MOUNT WHEEL FORK HANDLE TIRE & WHEEL (13 X 5.00-6) SOLID TIRE (13 X 5.00-6) TIRE (13 X 5.00-6) VALVE STEM VALVE CAP SPRING CLIP PIN (3/16" X 3/4")

REMARKS

SUPERSEDED BY 205-1128 SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

190-1719

TRAIL WHEEL BEARING KIT

INCLUDES REF NO. 4 AND 2 WHEEL BEARINGS

FOOTNOTES:

NOTE:

03

ID0106346

20

21

22

STABILIZER

14

10 18

2

7 3 17

6

8

19

11

9

16 1 13

3 5 6 21 4

20 01

22

15

5

12 ID0141275

23

STABILIZER REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

110-032 106-079 105-247 106-089 115-483 125-415 125-770 125-771 151-076

1 2 8 8 6 6 2 2 2

10.

11.

12.

13.

181-981 181-982 183-654 205-759 205-078 205-164 205-165 205-217 115-009 125-370 205-670 355-542 355-547 106-030 355-563 183-766 183-820 183-819 340-733 183-888 110-033

2 2 2 2 1 1 1 1 1 2 2 1 1 8 2 2 2 1 1 2 2

CLIP PIN (5/16" X 2-1/2") SCREW (M10-1.50 X 30MM) SCREW (M12-1.75 X 35MM) NUT (M12-1.75) EXTERNAL KLIP RING (1-1/4") BRONZE BUSHING COMPOSITION BUSHING COMPOSITION BUSHING CYLINDER (2.0" X 1.000" X 10.000") TAPERED INSERT (1.000") TAPERED INSERT (1.250") AXLE TIRE/WHEEL (16 X 6.50-8, A2TL) TIRE (16 X 6.50-8, A2TL) VALVE STEM (.453") VALVE CAP (.305"-32) WHEEL (5.370" X 8") ZERK (1/4-NF, XL) NEEDLE BEARING BEARING RETAINER STABILIZER WELDMENT-LH STABILIZER WELDMENT-RH LOCK WASHER (M12) WHEEL MOUNT TAPERED PIN (31.75MM X 90MM) TAPERED PIN PIN FRAME BLK PIN SPRING CLIP PIN

14.

15.

16.

17.

18.

19.

20.

21.

22.

REMARKS

RH - NOT SHOWN

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0141275

24

25

26

NOTES:

ID0134963

27

POWER TRAIN

ID0135064

28

29

30

31

32

33

34

35

36

NOTES:

ID0134963

37

FLUID SYSTEMS

ID0135021

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

WATER PUMP HYDRAULICS

6

TO RELIEF IN POWER PAC

7 10 4 4

9 8

5 1

W/O MUD MIX TO TEE IN RELIEF IN POWER PAC

4

3

2 3

W/ MUD MIX TO HYD CONTROL VALVE ON TANK

11

01

ID0140537

59

WATER PUMP HYDRAULICS REF PART NO. NUMBER

QTY

1.

1

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

154-308 157-040 155-747 154-488 157-040 154-301 157-080 155-707 154-986 158-641 106-064 105-832 154-308 157-040 157-017 155-466 154-300 157-040 155-709 158-722

1 2

3 1 2 2 1

1 1

1

DESCRIPTION

REMARKS

CONNECTOR O-RING (016 D90) O-RING (914 D90) RUN TEE O-RING (016 D90) CONNECTOR O-RING (016 D90) O-RING (908 D90) HOSE (80" 3000 PSI) FLOW CONTROL VALVE BOLT (1/4-NC X 4-1/2") FLG LOCKNUT (1/4-NC) CONNECTOR O-RING (016 D90) O-RING (018 D90) HOSE (74", 2750 PSI) CONNECTOR O-RING (016 D90) O-RING (912 D90) HYDRAULIC MOTOR

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140537

60

61

62

63

64

65

66

WATER SUPPLY POWER ENDS WITH S/N

15 FROM TANK TOP

16 23 11

22

18

2 17

7

8

19 FROM TANK SUPPORT

24

13

3

14

3

4

1 6 13

MANIFOLD

14

1 5

10 12

01

9

21 20

ID0140705

67

WATER SUPPLY POWER ENDS WITH S/N REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

110-250 2 110-353 1 115-263 2 115-268 1 116-047 AR 120-023 1 154-176 1 154-180 1 154-233 1 157-039 155-706 155-706 1 154-352 1 157-039 1 154-748 1 155-204 1 155-205 2 116-491 155-207 1 155-208 1 155-042 1 158-577 1 158-579 1 110-538 159-089 1 190-186 154-005 1 155-706 1 115-148 1 155-209 1 115-115 1

DESCRIPTION

WORM CLAMP (1-1/4" TO 2-1/8") WORM CLAMP (3/4" TO 1-1/2") ALL THREAD (1-1/2-NPT) PIPE ELL (24NF-24NF90, GALV) HOSE SHUT OFF VALVE (1-1/2-NPT) SLIP ON COUPLER (16FXJ-16H) CONNECTOR (20NM-16JM90) CONNECTOR (08O-08S) O-RING O-RING O-RING CONNECTOR (08O-08N) O-RING HOSE (08O-08O45-23"- 3000) FHCCOUPLER ADAPTER (20-24N) FHC BODY (20-24H) COUPLING GASKET CONNECTOR (16NM-20NM) ADAPTER BUSHING (20NM-12NF) SERVICE TEE (08N) MUD RELIEF VALVE SHUT-OFF VALVE (08NF-08NF) VALVE LEVER QUICK COUPLER ADAPTER (08SF) SEAL REPAIR KIT CONNECTOR (08S-08J) O-RING ALL THREAD (08NM-1.187" LG) ADAPTER BUSHING (12NM-08NF) STREET ELBOW (08N-08NF90)

REMARKS

USE 26"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140705

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

MUD SYSTEM

21

35 32

1

TANK IN

12 37 35

30 31 FLOW

36

16

34

23

5

22 3

27

4

14 20

16 TANK OUT

13

1

22

25

34

42

15

40

25

35

7 2 24

29

19

28 39

6

11

32

41 18

13

38

35

26 26

8

18 26 17

9 10 41

11 10 11

01

11 13

ID0140827

87

MUD SYSTEM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

QTY

100-902 105-873 4 155-690 1 158-346 1 182-174 1 158-748 1 500-458 1 355-614 1 355-615 1 105-826 2 105-162 2 105-118 4 105-814 12 355-616 1 105-003 6 154-325 1 154-391 2 154-300 2 115-269 2 120-023 2 154-936 1 515-216 1 514-203 1 155-204 1 156-506 1 105-285 2 105-874 8 115-040 2 166-837 1 110-630 AR 110-632 AR 115-045 1 115-261 1 116-047 AR 116-047 AR 155-205 110-250 105-132 156-505 355-301 355-796 105-151 154-323 155-188 110-141

1 4 2 1 1 1 2 1 2 1

DESCRIPTION

MUD MIXING SYSTEM FLG LK BOLT (5/16-NC X 1") SELECTOR VALVE CENTRIFUGAL PUMP DOUBLE UNIVERSAL JOINT HYDRAULIC MOTOR SEAL REPAIR KIT PUMP MOUNT VALVE MOUNT FLG LK BOLT (3/8-NC X 1") BOLT (3/8-NC X 2-1/4") WASHER (3/8") FLG LOCKNUT (3/8-NC) COVER FLG LOCKNUT (5/16-NC) UNION BRANCH TEE (100FX-10O-10O) CONNECTOR (08S-10O) CONNECTOR (10O-12S90) TEE (24NF) SHUT-OFF (24NF) HOSE (10O-10O90S-150"-3000PSI) HOSE (10OFX45-132"-3000PSI) S/O COUPLER (24N-24H90) FHC ADAPTER (20-24N) HYDRAULIC LINE (.625") BOLT (5/16-NC X 1-3/4") FLG LK BOLT (3/8-NC X 1-1/2") NIPPLE (24N-3") KEY (3/16 X 1-1/4) DUST PLUG (1-1/2") DUST CAP (1-1/2") STREET ELBOW (24N-24NF45) REDUCER (24N-16NF) BULK HOSE (1-1/2" ID-44PSI) BULK HOSE (1-1/2" ID-44PSI) TRANSFER HOSE (25' OPTIONAL) FHC BODY (20-24H) WORM CLAMP (1-1/4" TO 2-1/8") BOLT (7/16-NC X 1-1/2") HYDRAULIC LINE (.625") PUMP SUPPORT PLATE PUMP SUPPORT PLATE LOCKNUT (7/16-NC) CONNECTOR (10O-08S90) S/O COUPLER (24N-24H) DRAIN (04N)

REMARKS

SOLD PER 1"-USE 23" SOLD PER 1"-USE 14"

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0140827

88

CENTRIFUGAL PUMP

7

8 9 10 11 12

13

14

11 15 6

16 5

4 3

16

2 1

05

ID0134216

89

CENTRIFUGAL PUMP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

158-346 115-157 1 500-780 1 500-779 1 500-248 1 500-778 1 166-837 1 166-838 1 106-605 1 106-606 1 500-776 1 126-084 2 301-2418 1 500-775 1 500-774 1 157-619 1 115-087 2

DESCRIPTION

REMARKS

CENTRIFUGAL PUMP PLUG (02N, SOC) PUMP CASE IMPELLER RETAINER O-RING (246 D70) IMPELLER KEY (3/16" X 1-1/4") KEY (3/16" X 1/2", SS) THRUST LOCKNUT (.781-NF) TANG LOCK WASHER (.781") INTERNAL SNAP RING (1.875") BALL BEARING (.786") SPACER PUMP SHAFT PEDESTAL MOUNT INTERNAL SEAL (1.383") REDUCER (32N-24NF)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0134216

90

FLUID MIXING ACCESSORIES

1 3 2

4

8 6

5

7

9

10

11

10

ID0109085

91

FLUID MIXING ACCESSORIES REF PART NO. NUMBER

QTY

DESCRIPTION

1. 259-195 2. 259-196 3. 259-804 4. 259-805 5. 259-807 6. 259-808 7. 259-809 8. 259-810 9. 259-821 10. 259-822 11. 259-832

1 1 AR AR AR AR AR AR AR AR AR

VISCOSITY FUNNEL VISCOSITY CUP BENTONITE, QUIK-GEL (50 LB) LIQUID POLYMER, EZ-MUD (5 GAL) BENTONITE, BORE-GEL (50 LB) VISCOSIFIER, LIQUI-TROL (5 GAL) POWDER POLYMER, QUIK-TROL (20 LB) WET AGENT, CON-DET (5 GAL) 'PAC-R' FILTRATION CONTROL 'BARAZAN D+' VISCOSIFIER 'NO SAG' (20# BOX/10-2#BAGS)

1 1

DRILLING FLUID TEST KIT SHEAROMETER

REMARKS

NOT SHOWN:

191-158 259-487

FOOTNOTES:

NOTE:

10

ID0109085

92

93

94

95

96

ANTIFREEZE TANK

BEGINS WITH S/N:

12

EARLY STYLE TANK 2 1

2 2

7 8 9 2

3

10

6

11 6

EARLY STYLE MOUNT

4

5

06

ID0044202

97

ANTIFREEZE TANK

BEGINS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

364-089 155-234 157-489 153-883 343-079 106-162 106-386 105-836 355-695 105-832 355-696 105-095 105-224 110-707

QTY

DESCRIPTION

1 3 3 3 1 3 3 4 1 4 1 4 4 1

FLUID TANK CONNECTOR (12NF-12NF, BK) BK CONNECTOR (12NF, POLY) BK CONNECTOR (12NF, POLY) TANK MOUNT FLG SCREW (M8-1.25 X 20MM) FLG LOCKNUT (M8-1.25) FLG LOCK BOLT (1/4-NC X .500") FRONT TANK SUPPORT FLG LOCKNUT REAR TANK SUPPORT WASHER (1/4") BOLT (1/4-NC X 2-1/2") ANTI-FREEZE TANK CAP (96NF)

REMARKS

OBSOLETE SEE FOOTNOTE 2 SEE FOOTNOTE 2

ENDS WITH S/N: BEGINS WITH S/N:

NOT SHOWN:

FOOTNOTES:

1. THE EARLY STYLE KIT INCLUDES PARTS SHOWN ON PAGE ENTITLED ANTI FREEZE LINE. REFER TO 050-200 INSTALLATION INSTRUCTIONS 2. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS.

NOTE:

06

ID0044202

98

99

100

101

102

POWER AND CONTROL CONNECTIONS REMOTE OPTIONS

19 18 13 16 17

15

10

14 12

9

8

4 6

8

9

3

4

15

2 7 6

5 3

4

4 7

8 1

4

8

11

9

20 4

01

9

ID0140571

103

POWER AND CONTROL CONNECTIONS REMOTE OPTIONS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

110-031 AR 115-769 1 154-233 2 154-269 4 154-753 1 154-772 1 154-773 1 154-765 2 154-774 2 154-775 2 159-083 2 190-185 159-085 2 190-185 159-088 1 190-186 159-089 1 190-186 215-979 1 155-242 1 154-595 1 154-005 2 155-936 AR 259-197 1 190-179 259-353 1 115-170 1 215-400 AR

DESCRIPTION

CABLE TIE (1-1/2" TO 7") ABRASION SLEEVE CONNECTOR (080-08S) CONNECTOR (120-125) HOSE (080FX-600"-3000 PSI) HOSE (080FX-1200"-3000 PSI) HOSE (080FX-2400"-3000 PSI) HOSE (120FX-300"-4000 PSI) HOSE (120FX-1200"-3000 PSI) HOSE (120FX-2400"-3000 PSI) QUICK COUPLER BODY SEAL REPAIR KIT QUICK COUPLER ADAPTER SEAL REPAIR KIT QUICK COUPLER BODY SEAL REPAIR KIT QUICK COUPLER ADAPTER SEAL REPAIR KIT UMBILICAL CABLE (52' LG) NOZZLE (04N-.047 ORIFICE) WASHER HOSE (08JFX-300"-2000 PSI) CONNECTOR (08J-08S) DUST PLUG TRIGGER GUN SEAL REPAIR KIT WAND PIPE COLLAR (04N) UMBILICAL EXTENSION CABLE (50')

REMARKS

USE 24 FOR 100'

FOR 200' OPTION FOR 25' OPTION FOR 100' OPTION FOR 200' OPTION

FOR 50' OPTION OPTION

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140571

104

105

106

107

108

109

110

111

112

113

114

NOTES:

ID0134963

115

ELECTRICAL

ID0135070

116

GROUNDING HARDWARE

2 4 6

10

9

1 8 5

7 7 7 3

01

ID0140707

117

GROUNDING HARDWARE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

106-455 3 106-217 3 183-658 12 215-771 3 215-775 1 215-776 1 215-777 3 259-210 8 274-049 106-221 3

DESCRIPTION

REMARKS

NUT BRZ (1/4-NC) BOLT BRZ MAT STAKE GROUNDING RECEPTACLE GROUND ROD SLIDE DRIVER GROUND GRID TRAFFIC CONE DANGER ELECTROCUTION DECAL INTERNAL TOOTH LOCK WASHER

NOT SHOWN:

11.

12.

259-234 260-223

8 1

BARRIER TAPE CLIP BARRIER TAPE

FOOTNOTES:

NOTE:

01

ID0140707

118

119

120

121

122

123

124

125

126

127

128

129

130

NOTES:

ID0134963

131

OPTIONS

ID0134914

132

133

134

135

136

137

138

139

140

141

142

143

144

NOTES:

ID0134963

145

BORING COMPONENTS

ID0135058

146

PIPE AND ACCESSORIES

8

1 15 5

2 4 3

4 3

2 15 1 14 5 9

11

6 5

10

12 5

13

16 7

01

ID0140569

147

PIPE AND ACCESSORIES REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

105-031 4 105-047 4 110-161 8 110-289 12 110-368 8 110-858 AR

7.

356-207 AR

8.

9.

110-516 4 256-653 1 259-830 1 157-550 1 116-485 1 259-199 1 259-290 2 355-365 AR

10.

11.

12.

13.

355-220 AR 355-394 AR 358-873 AR 355-395 AR 355-388 AR 357-662 AR 355-386 AR 14.

355-310

15.

16.

355-312 355-313

2 4 2

DESCRIPTION

BOLT(3/8-NC X 1") LOCKNUT(3/8-NC) CHAIN (32.4" LG.) ANCHOR SHACKLE (5/16") SNAPPER PIN (3/8") THD PROTECTION CAP (1.41"-6-FM-API,DS) THD PROTECTION PLUG (1.41"-6-M-API) OBLONG LINK (1.5" ID) TOOL JOINT COMPOUND (2.5 GAL) TOOL JOINT COMPOUND (2.5 GAL) U-SEAL ROD WIPER COMPOUND BRUSH (#6) DRILL PIPE WRENCH 10' DRILL PIPE, HOSE. PSOD= 1.750 (1.41"-6-M X FM-API,L) 10' DRILL PIPE, PSOD= 1.750 (1.41'-6-M X FM-API) 10' DRILL PIPE, PSOD= 1.625 (1.41"-6-M X FM-API,L) 10' DRILL PIPE, PSOD= 1.625 (1.41"-6-M X FM-API,L) 10' DRILL PIPE, PSOD= 1.625 (1.41"-6-M X FM-API) 10' DRILL PIPE, PSOD= 1.500 (1.41"-6-M X FM-API,L) 10' DRILL PIPE, PSOD= 1.500 (1.41"-6-M X FM-API,L) 10' DRILL PIPE, PSOD= 1.500 (1.41"-6-M XFM-API) PIPE RACK (INCL. REF. NO.'S 1 THRU 5, 8, 15 AND 16 LOCK BAR PINNED COVER

REMARKS

ZINC COPPER ROD WIPER (1.750 OD PIPE) SEAL

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140569

148

SABER SUBS AND FILTERS

5

2

1

1

4 3

OLD STYLE SEE NOTE

01

ID0140146

149

SABER SUBS AND FILTERS REF PART NO. NUMBER

QTY

1.

1

2.

3.

4.

5.

159-087 165-754 355-231 259-205 355-232 355-224 355-415

1 1 1 1 1

DESCRIPTION

FILTER GASKET FILTER HOUSING SCREEN WRENCH SCREEN PLUG SAVER SUB SAVER SUB

REMARKS

FOR USE WITH BENTONITE OR POLYMER MUD

NOT SHOWN:

FOOTNOTES:

NOTE:

REF NO.'S 1 THRU 4 MAY BE ELIMINATED BY ORDERING IMPROVED DOWN HOLE STYLE FILTER AND RELATED COMPONENTS. SEE DRILLING CONNECTIONS PARTS PAGE FOR COMPONENTS.

01

ID0140146

150

NOTES:

ID0134963

151

REEL CARRIER

ID0134910

152

275-614 DECAL KIT

2

1

01

ID0140346

153

275-614 DECAL KIT REF PART NO. NUMBER

QTY

1.

2.

1 1

274-093 275-307

DESCRIPTION

REMARKS

CONTROL PANEL DITCH WITCH EMBLEM

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140346

154

HOSE REEL CARRIER HOUSING

2

2

4

4 18

10

24 13

3

3

2

17 12

21 4

20

5 4

3 21 15

14 6

2

4

16 1 11

1

2

9

2 2

7 22 2

8 23

03

19 26

25

ID0127323

155

HOSE REEL CARRIER HOUSING REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

105-358 4 105-825 45 105-825 11 105-834 44 105-841 12 105-823 12 105-994 4 110-1018 1 355-690 1 355-710 1 363-244 1 363-176 1 363-296 1 355-712 1 363-178 363-295 1 363-247 1 363-184 1 363-163 1 355-711 1 355-692 2 363-211 2 106-039 8 105-069 1 363-210 1 106-038 3 106-031 4 105-059 4

DESCRIPTION

REMARKS

HOSE REEL CARRIER HOUSING BOLT (5/8-NC X 1-1/2") FLG LK BOLT (3/8-NC X 3/4") FLG LK BOLT (3/8-NC X 3/4") FLG LOCKNUT (3/8-NC) CLIP NUT (5/16-NC) FLG LOCK BOLT (5/16-NC X 3/4") FLG LOCKNUT (5/8-NC) GRIP (1", BLACK) FRONT MOUNT COWLING LEFT SIDE COWLING RIGHT SIDE COWLING FRONT COWLING FRONT COWLING REAR COWLING ACCESS DOOR FRONT PANEL HOSE TROUGH GUIDE MOUNT BRACKET RIGHT COVER PLATE LINK PLATE HOSE SUPPORT NUTSERT WASHER (3/8") HANDLE NUTSERT LOCKNUT (M12 X 1.75-6g) WASHER (7/16")

SEE FOOTNOTE 1

ENDS WITH S/N 250488 BEGINS WITH S/N 250489 ENDS WITH S/N 250488 BEGINS WITH S/N 250489

NOT SHOWN:

FOOTNOTES:

1 REFER TO 050-021. OTHER PARTS IN ASSEMBLY ARE LISTED ON PAGE 801-429.

NOTE:

03

ID0127323

156

HOSE REEL CARRIER

1

9

8

6 12 17

10

22

19 1 7

21 24

21 5

4

20

3

23

13 15 16

11 2 14

04

18

ID0127324

157

HOSE REEL CARRIER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

100-518 125-522 2 115-003 1 155-579 1 500-347 1 175-459 1 110-039 2 130-232 1 130-203 1 130-206 1 355-250 1 500-706 355-251 1 500-707 155-776 2 363-512 1 175-489 1 363-165 1 355-257 1 363-186 1 105-829 3 105-065 2 105-831 1 105-303 4 105-067 1 105-827 6 105-994 12 106-015 3 116-464 1 106-625 3 105-095 3

DESCRIPTION

REMARKS

HOSE REEL CARRIER ATT-HRCJT BEARING (PILLOW BLOCK BALL) ZERK (1/4-NF) HYDRAULIC MOTOR SEAL REPAIR KIT DRIVE SPROCKET MACHINERY BUSHING (1-1/8") ROLLER CHAIN (#60, 70P) CONNECTOR LINK (#60) ROLLER LINK (#60) DOUBLE ROTO UNION SEAL REPAIR KIT (DOUBLE UNION) ROTO UNION SEAL REPAIR KIT (SINGLE UNION) O-RING (117 D70) DRUM SPROCKET MOTOR MOUNT FEED TUBE FRAME FLG LK BOLT (1/2-NC X 1") LOCKNUT (1/2-NC) FLG LK BOLT (1/2-NC X 1-1/2") BOLT (5/8-NC X 2-1/2") CAP SCREW (1/2-NC X 2-3/4") FLG LK BOLT (3/8-NC X 1-1/4") FLG LOCKNUT (5/8-NC) NUTSERT (1/4-NC) HOSE REAL FLAP BOLT WASHER (1/4")

INCLUDES REF NO.'S 1 - 23, SEE FOOTNOTE 1 SEE FOONOTE 2 FOR SEAL KIT.

NOT SHOWN:

FOOTNOTES:

1. REFER TO 050-201 2. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.

NOTE:

04

ID0127324

158

159

160

161

162

163

164

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4"

1

3

4

2

1

5

1

6

08

ID0051772

165

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

155-579 155-580 153-280 500-347 155-771 155-760 165-915 105-418 105-501

QTY

DESCRIPTION

REMARKS

1 3 1 1 1 1

HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC MOTOR SEAL REPAIR KIT O-RING (011 D70) O-RING (904 D90) KEY (5/16" X 1") LOCKNUT (1-20 NEF) COTTER PIN (1/8" X 2")

INCL REF NO.'S 1 THRU 6, SEE FOOTNOTES 1 AND 4 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTES 2 AND 3 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTE 2 INCL REF NO.'S 2 AND 3, SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. USED ON ROTO WITCH II BORING UNITS. 2. USED ON ROTO WITCH 111 AND 1V BORING UNITS. 3. SHAFT AND BEARING KIT- 500-1469 4. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.

NOTE:

08

ID0051772

166

CONTROL VALVE HYDRAULICS HOSE REEL

DOUBLE SWIVEL

11 9 4

1

4 2 8

5 10

TO " B " ON PUSH PULL VALVE

5 13

14 7

3

HYD. MOTOR

6 TO " A " ON PUSH PULL VALVE

17 12 15

02

16

ID0140574

167

CONTROL VALVE HYDRAULICS HOSE REEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

154-868 154-867 155-621 154-351 157-039 154-391 157-040 155-706 154-711 154-236 157-039 155-709 154-760 154-455 157-017 154-270 157-017 155-706 154-468 154-698 105-181 105-118 154-315 154-863 157-017 155-707 154-865 157-017 155-707

QTY

1 1 1 2 2 1 1 1 1 1 1 2 4 4 1 1 1

DESCRIPTION

REMARKS

HOSE (50") HOSE (36" 3500 PSI) 4 WAY HYDRAULIC VALVE CONNECTOR O-RING (014 D90) CONNECTOR (08S-10O) O-RING (016 D90) O-RING (908 D90) HOSE (30" 3000 PSI) CONNECTOR O-RING (014 D90) O-RING (912 D90) HOSE (74" 4000 PSI) TEE O-RING (018 D90) CONNECTOR (12S-12O90) O-RING (018 D90) O-RING (908 D90) HOSE (12O-50"-750 PSI) HOSE (26" 2750 PSI) BOLT (3/8-NC X ") WASHER ADAPTER UNION CONNECTOR O-RING (018 D90) O-RING (910 D90) CONNECTOR O-RING (018 D90) O-RING (910 D90)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0140574

168

SELECTOR VALVE HYDRAULICS HOSE REEL

11 9 8 18 5

7 1

17

14

12

7

13 TO DOUBLE SWIVEL

2

6

A B

3

14 TO OUTLET OF CONTROL VALVE

4 10

15 16 TO POWER PAC MANIFOLD TO HYDRAULIC PUMP

02

ID0140340

169

SELECTOR VALVE HYDRAULICS HOSE REEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

155-690 105-109 105-003 154-235 105-825 155-470 154-456 154-687 158-576 154-457 154-269 363-209 110-326 154-405 154-448 155-469 514-047 155-709

QTY

1 2 2 2 1 1 2 1 1 1 1 1 1 2 1 1 1 1

DESCRIPTION

REMARKS

HYDRAULIC SELECTOR VALVE BOLT (5/16-NC X 1-1/2") FLG LOCKNUT (5/16-NC) CONNECTOR (08S-08O90) FLG LK BOLT (3/8-NC X 3/4") HOSE (12 ORS X 90"-3000 PSI-90) UN BR TEE (12OFX-12O-12O) HOSE (12-28"-3500) CHECK VALVE UNION (12OFX-12O90) CONNECTOR (12S-12O) LEVER HANDLE GRIP CONNECTOR (12O-08S-STR) BULKHEAD (12O45) HOSE (12OFX90-76"-3000) UNION (12J-12OFX) O-RING (912 D90)

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0140340

170

HYDRAULIC CONTROL VALVE SINGLE SPOOL

10

11 12

5 6 18

9

1 8 19 10 2

7

17 22 14

16 4 3

13

02

15

ID0127379

171

HYDRAULIC CONTROL VALVE SINGLE SPOOL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

155-621 500-186 500-185 105-079 105-226 105-512 115-178 500-054 500-055 500-056 500-057 500-058 500-059 500-060 500-061 501-179 500-065 500-066 500-182 500-184 500-374

QTY

DESCRIPTION

HYDRAULIC CONTROL VALVE 1 RELIEF BALL 1 O-RING (110, D70) 1 LOCK WASHER (1/4) 1 WASHER (5/16) 1 COTTER PIN (3/32 X 3/4") 1 PLUG (06N, SQ FM HD) 1 LEVER BRACKET 2 LOCK WASHER (1/4") 2 BOLT (1/4-NC X 5/8", SLOT HD) 2 CUP SEAL 1 CONTROL VALVE LEVER 1 LEVER PIN 4 BOLT 1 DETENT BONNET 1 SCREW (1/4 X 1/2) 1 COMPRESSION SPRING 1 SPOOL COLLER 1 COMPRESSION SPRING 1 RELIEF SEAT NEUTRAL RETURN CONVERSION KIT

REMARKS

INCL REF NO.'S 1 THRU 20. SEE FOOTNOTE 2

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

INCL REF NO.'S 3, 4 AND 13 THRU 17

NOT SHOWN:

FOOTNOTES:

1 - IF REPLACEMENT OF THESE PARTS IS NECESSARY, ORDER RETURN KIT (REF NO. 20) AND REFER TO INSTALLATION DIAGRAM 050-088.

2 - REFER TO INSTALLATION DIAGRAM 052-141 FOR ADJUSTMENT OF PRESSURE RELIEF.

NOTE:

02

ID0127379

172

ELECTRICAL PROTECTION REEL 9

10

7

8

5

6

3

1 2

4

03

4

ID0124194

173

ELECTRICAL PROTECTION REEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

355-389 355-390 355-387 105-845 105-826 500-003 125-635 125-638 110-909 107-016

QTY

DESCRIPTION

1 LEFT REEL MOUNT 1 RIGHT REEL MOUNT 1 REEL 8 FLANGE LOCKNUT (3/8-NC) 4 FLG BOLT (3/8-NC X 1) 4 BOLT (3/8-NC X 2-3/4") 2 " BEARING INSERT (FRONT/BACK) 2 " SELF ALIGNING BEARING 1 CRANK HANDLE W/BOLT & NUT 1 BOLT W/NUT, CRANK HANDLE

REMARKS

OBSOLETE

OBSOLETE OBSOLETE OBSOLETE OBSOLETE

NOT SHOWN:

117-095

1

TENSION BRAKE SPRING

OBSOLETE

FOOTNOTES:

NOTE:

03

ID0124194

174

NOTES:

ID0134963

175

POWER PAC

ID0134948

176

177

178

CONTROL CONSOLE AND TOP COWLING

22

10

3 23

11

8

4 6 14

13

17 1

8 24

21

1

30

27

16

19

2

9 8

12 5 25 26

10

7 15

5

6 32 20

31

29

28

6 18

02

ID0140342

179

CONSOLE & TOP COWLING REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

5 2 3 3 3 7 4 7 1

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

105-003 105-260 105-820 105-822 105-826 105-832 105-834 110-253 110-514 110-596 117-558 214-961 217-309 110-752 110-515 110-541 110-546 351-806 115-793 115-880 115-850 115-796 115-802 351-821 351-764 351-736 351-735 355-167 250-622 105-820 351-732 105-825 105-819 105-186 105-823 105-284 106-049

2

2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 8 2 1 2 2 2

DESCRIPTION

FLANGE LOCKNUT (5/16-NC) CLIP NUT (3/8-NC) FLG LK BOLT (1/4-NC X 3/4") FLANGE LOCK BOLT (5/16-NC 1/2") FLG LOCK BOLT (3/8-NC X 1") FLANGE LOCKNUT (1/4-NC) FLANGE LOCKNUT (3/8-NC) POP RIVET (3/16" x 1/2") LOCKING LATCH KEY ADJUST LEVER LATCH (LOCKING) KEY, PAIR (BASE CODE) LOCK PLUG 4/LATCH (BASE CODE) ADJUSTABLE LEVER LATCH ADJUSTABLE LEVER LATCH HINGE (12-13/64") ROD/GUIDE HORN BRACKET FUEL TANK LINER INSTRUMENT PANEL LINER CONSOLE INSULATION LINER RESERVOIR LINER SOUND BAFFLE LINER INSTRUMENT PANEL COWLING SOUND BAFFLE VANDAL COVER REAR GRILLE HINGE SPACER MANUAL COMPARTMENT FLG LK BOLT (1/4-NC X 1-3/4") TOP DOOR FLANGE LOCK BOLT (3/8-NC X 3/4") FLANGE LOCK BOLT (1/4-NC X 1") NUT (#10-24) FLANGE LOCK BOLT (5/16-NC X 3/4") WASHER (3/16") BOLT (#10-24 X 3/4", PLPS)

REMARKS

INCL KEY

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. LENGTHEN BOTTOM OF MOUNT SLOT .32" IF REPLACEING 110-515

NOTE:

02

ID0140342

180

181

182

183

184

185

186

187

188

189

190

191

192

193

194

195

196

197

198

199

200

201

202

203

204

205

206

ELECTRICAL DIAGRAM POWER PAC 50

RED ORG BLU

RED

RED ORG BLK

ORG/GRN

ORG BLK

BLK

3

4

B+

1

D+

RED

THROTLE SOLENOID FUSE RED

2

W

HAZARD STROBE

WHT/BLK MAIN FUSE

2

ALTERNATOR D-

7

CPH

5

RED

FUEL SOLENOID

1

S

THROTTLE SOLENOID

B M

6 STARTER

BLK

RED BLK

BLK

RED

GRA ORG/GRN WHT/GRN

8 WHT/BLU

ORG

27

GRA OUT

BLK

BLU

RED

87 85

9

86

ENGINE OIL PRESSURE SWITCH

10

30

ENGINE OIL TEMPERATURE SWITCH IGNITION SWITCH

BLK DELAY TIMER

BLU

ORG ORG/GRN BLK

GND ST A CC

BLK/WHT

BLK ORG BLK

6

3

5

2

4

1 8

7

WHT/BLK

12

HOUR METER

IGN BAT

13

FLUID CONTROL BYPASS SWITCH

17

WHT RED

WHT/GRN

BRN

1

15 G

I

VOLT METER

ORG

WHT/BLU

11

G

4

ORG

3

5

2

4

1

7

8

3

5

2

4 2

ORG/BLU 4

25

FUEL GAUGE

3

BLU

HAZARD ALARM

BLK

19

5

1 4

BLU LT GRN ORG BLK/WHT BLK

DRILL FLUID CONTROLLER FUSE

BLK/WHT ORG

24

04

5

2

26 BLU LT GRN ORG BLK/WHT BLK

BLK/WHT ORG WHT BLK YEL/BLK ORG LT GRN BLU YEL/RED

RED GRN/BLK ORG/BLK WHT BLK RED/BLK ORG GRN BLU WHT/BLK

ORG/GRN WHT/GRN WHT/BLK

OIL TEMPERATURE FUEL SHUTOFF RELAY

WHT/RED 1

ORG

BLK

22

ORG/BLK

3

FUEL SENDER

OIL PRESSURE SHUTOFF RELAY

2

WHT/BLU ORG

BRN

23

KILL RELAY

BLK

18

1

I

HAZARD STROBE RELAY

1

21 THROTTLE SWITCH

5

BLK YEL/RED

ORG 6

3

16

ORG

ORG

20

S

ENGINE OIL TEMPERATURE ENGINE OIL PRESSURE

YEL/BLK BLK

14

RED

4 3

5

2

START BYPASS

RED GRN/BLK WHT BLK RED/BLK ORG GRN BLU WHT/BLK

TO 440A JET TRAC

FLUID CONTROL SOLENOID

ID0127442

207

ELECTRICAL DIAGRAM POWER PAC 50 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

04

QTY

217-722 499-176 215-176 215-901 214-009 217-740 195-862 217-731 215-095 106-175 106-040 217-041 217-720 215-478 215-175 217-518 217-711 105-856 105-085 217-701 105-820 105-832 215-129 215-763 218-128 214-852 214-961 214-962 217-020 217-046 217-034 217-021 215-255 215-310 116-193 215-309 217-511 215-133 217-762 217-710 110-253 215-914 215-036 105-820 105-832 158-602 306-602 215-976 215-977 217-721

1 1 1 1 2 1 1 1 1 2 1

1 1 1 1 1 1 2 2 1 1 1 1

1 1 1 1 1 1 1 1 1 1 5 5 1 1 2 2 1 1 1 1 1

DESCRIPTION

FUEL SOLENOID CONNECTOR PLUG ALTERNATOR ALTERNATOR HARNESS ENGINE & CONSOLE HARNESS 30A SLO BLO FUSE STARTER STARTER SOLENOID COVER (STARTER SOLENOID) NUT (M10-1.5) STAR WASHER (#6) STROBE LIGHT STROBE LAMP BUTT CONNECTORS SOLENOID ENGINE OIL TEMP SWITCH DELAY TIMER BOLT LOCKNUT RELAY FLANGE LOCK BOLT FLANGE LOCKNUT VOLTMETER ROCKER SWITCH HOURMETER IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT PILOT LIGHT BULB ENGINE TEMP INSERT INSERT-ENGINE OIL PRESSURE BATTERY BATTERY CABLE (BLK, 20" LG) TERMINAL COVER (RED) BATTERY CABLE (BLK, 20" LG) FUEL SENDER FUEL GAUGE ROCKER SWITCH MICRO RELAY POP RIVET FLUID CONTROLLER FUSE (AGC 2A) FLANGE LOCK BOLT FLANGE LOCKNUT FLOW CONTROL VALVE ALARM UMBILICAL HARNESS UMBILICAL HARNESS ENGINE OIL PRESSURE SWITCH

REMARKS

REPLACEMENT

REPLACEMENT

STANDARD HOSE REEL OPTION

ID0127442

208

NOTES:

ID0134963

209

TRAILER TRANSPAC

ID0040832

210

DECAL KIT TRANSPAC 15

36.00"

36.00"

36.00"

9.5" 3.5" 01

9.5" 5.0"

5.0"

3.5" ID0140535

211

DECAL KIT TRANSPAC 15

13 12

4

5 6 7

14

9 3

8

1 4 3

2 4 8

10 1

15

11

11

15

38 1

107

1

127

01

76

35 109

ID0140535

212

DECAL KIT TRANSPAC 15 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

275-639 1 274-049 10 274-286 2 274-247 AR 274-352 6 274-352 2 274-352 2 274-352 2 275-146 1 275-172 2 275-203 1 275-245 1 275-307 2 274-464 2 275-415 1 275-419 1

DESCRIPTION

REMARKS

DECAL KIT ELECTRICAL HAZARD ALERT TRANSPAC 15 MODEL I.D. ACCENT STRIPE HIGH VIS. STRIPE (2" X 36") HIGH VIS. STRIPE (2" X 9-1/2") HIGH VIS. STRIPE (2" X 5") HIGH VIS. STRIPE (2" X 3-1/2") IMPORTANT SAFETY RULES DITCH WITCH I.D. DECAL BATTERY CAUTION BATTERY ACID DITCH WITCH EMBLEM DECAL IMPORTANT, PRESSURE AND TORQUE TILT LOCK DECAL WARNING, FLAMMABLE

INC REF #'S 1 THRU 15

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140535

213

214

215

216

217

218

219

220

SLIPPER SPRING/DROP AXLES

11

11 13

13 5

12

2

1

6

7

3

14

6

8 9 8

10 4 6 10

12 8

14

4

01

ID0140703

221

SLIPPER SPRING/DROP AXLES REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

205-685 2 105-047 4 105-179 4 105-852 16 105-501 2 105-908 4 105-932 2 205-650 4 205-651 2 206-515 4 205-593 8 206-514 4 206-521 2 206-518 2 205-594 4

DESCRIPTION

EQUALIZER LOCKNUT (3/8-NC) BOLT (3/8-NC X 3-1/2") FLG LOCKNUT (1/2-NF) COTTER PIN (1/8" X 2") LOCKNUT (9/16-NF) CASTLE NUT (7/8-NC) SHACKLE BOLT (9/16-NF X 3-1/2") EQUALIZER BOLT AXLE PLATE U-BOLT SPRING ELECTRIC TRAILER AXLE AXLE BEAM SPRING BUSHING

REMARKS

W/O HUB & DRUM AND BRAKES

NOT SHOWN:

FOOTNOTES:

NOTE:

APPLIES TP TP15 AND T14A AFTER S/N 7K1249.

01

ID0140703

222

223

224

225

226

227

228

ELECTRICAL DIAGRAM

19 LT GD

RT A

9 S

TM

16 RL

RT LT

GND

20

5

15

10

BATT

3

4 BRAKE

2

11

1

BRAKE

18

18 8 6

5

6 7

22

21

14

22

21 14 2

12 6 5

6 17 17

13 6

01

17

13 6

ID0140536

229

ELECTRICAL DIAGRAM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

105-078 2 105-085 3 105-198 1 105-228 1 105-865 4 110-449 28 110-366 16 110-431 16 217-744 1 217-718 1 215-031 1 215-256 1 215-252 215-412 1 215-422 215-423 215-439 2 215-440 215-478 4 215-506 1 217-013 1 217-015 7 215-448 217-016 4 215-449 217-018 1 215-724 1 163-137 2 163-079 2 163-075 2 163-136 2 163-078 2 163-074 2

DESCRIPTION

NUT (1/4-NC) LOCKNUT (1/4-NC) BOLT (1/4-NC X 1-3/4") SCREW (5/16-12 X 1". SLF TAP) BOLT (1/4-NC XŲ") POP RIVET (3/16" X 1/2") TOP RECLOSABLE FASTENER BOTTOM RECLOSABLE FASTENER ELECTRIC BRAKE HAND CONTROL ELECTRONIC BRAKE CONTROL BREAKAWAY SWITCH BATTERY BATTERY LICENSE PLATE LAMP LAMP COVER LAMP LENS (CLEAR) STOP AND TAIL LIGHT RED LENS BUTT CONNECTOR (14/16 GA) RING TERMINAL (5/16") 6-WAY MALE ELECTRIC CONNECTOR RED CLEARANCE SIDE MARKER RED LENS AMBER CLEARANCE SIDE MARKER AMBER LENS 6-WAY FEMALE ELECTRIC CONNECTOR WIRE HARNESS RIGHT ELECTRIC BRAKE RIGHT ELECTRIC BRAKE RIGHT ELECTRIC BRAKE LEFT ELECTRIC BRAKE LEFT ELECTRIC BRAKE LEFT ELECTRIC BRAKE

REMARKS

OPTIONAL OPTIONAL & SEE FOOTNOTE 1 12V/200 AMP OPTIONAL

FOR STOP AND TAIL LIGHTS

FOR RED SIDE MARKER FOR AMBER SIDE MARKER FOR UNITS WITH ELECTRIC BRAKES & INC REF # 16 FOR ALL TP15 & T14A AFTER S/N 7K1249 T14A BEFORE S/N 7K1250 USED ON TP18 FOR ALL TP15 & T14A AFTER S/N 7K1249 T14A BEFORE S/N 7K1250 USED ON TP18

NOT SHOWN:

FOOTNOTES:

1. THE ELECTRONIC BRAKE CONTROL (#217-718) IS TO BE USED WITH VEHICLES EQUIPPED EQUIPPED WITH ABS BRAKES.

NOTE:

01

ID0140536

230

231

232

NOTES:

ID0134963

233

MISCELLANEOUS

ID0135063

234

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

VS02

ID0053384

235

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

VS02

ID0053384

236

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

VS02

ID0053384

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

VS02

ID0053384

237

238

239

Parts Manual Change Request (Please print clearly)

Date: _______________________

Dealer No. (required): _____________________________

Your Name: _____________________________ Phone: _________________

Position: _____________________________

Fax: _________________

E-mail: __________________

Publication Information: Parts Manual No.: _____-_____

Model: __________

Illustration Part No.: Manual Page No.: 1. _____-_____ .......................................................... 1. __________ 2. _____-_____ .......................................................... 2. __________ 3. _____-_____ .......................................................... 3. __________ Nature of Change Request:

 Text

 Graphics

 Missing Information

Describe change requested (if possible, include copy of publication page with changes marked.): ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Please fax completed form to Parts Manual Department (580) 572-3525 Thank you for taking the time to submit this request. We will contact you if further information is needed to process your request.

ID0135001

240

241

ID0040564

242

ID0135281