Ditch Witch 420SX Deutz F3L2011 Parts Manual 053-155 PDF

420SX Deutz F3L2011

Parts Manual

Issue 10

053-155

1

420SX ISSUE NO. 10PL-04/21 For Replacement Copy Order P/N 053-155

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: 420SX

Copyright 2006, 2007, 2011, 2012, 2014, 2017, 2019, 2021 by The Charles Machine Works, Inc. , Ditch Witch, Roto Witch, and CMW are registered trademarks of The Charles Machine Works, Inc.

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3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

CONTENTS______________________ Decals

Decal Location – 420SX................................. 8 Decal Location – H401 ................................ 10

Small Tire Stop Kit ..................................... 86 Small Tire Weight Kit................................. 84 Step and Frame Lock ................................. 62

Engine Components

Plow Attachments

Air Filter..................................................... 24 Cold Start Kit ............................................. 28 Engine........................................................ 14 Engine Mounts .......................................... 20 Engine Shields ........................................... 16 Hand Throttle ............................................ 26 Muffler ...................................................... 18 Pump Stack and Coupler ........................... 22

Lift Trolley ................................................. 90 Lower Plow Arm ........................................ 96 Skid Shoes ............................................... 102 Sod Cutter Kit – 12.5” OD .......................... 100 Upper Plow Arm ........................................ 98 Vibrator ..................................................... 92 Vibrator Cross Section............................... 94

Power Train

Attachment Hydraulics ........................... 120 Attachment Manifold.............................. 140 Attachment Speed Manifold ................... 138 Attachment Valve Hydraulics.................. 124 Auxiliary Pump ........................................ 142 Cooler/Filter Hydraulics .......................... 106 Ground Drive Hydraulics ......................... 116 Hydraulic Cylinder – 2”x1”x6” ................... 132 Hydraulic Cylinder – 3.0”x1.75”x8.0” .......... 130 Hydraulic Motor ...................................... 134 Joystick Service Parts .............................. 144 Joystick Plumbing – Control Valves .............. 114 Joystick Plumbing – Pilot Hoses ......... 110, 112 Plow Lift Hydraulics ................................. 126 Plow Motor Hydraulics ........................... 122 Steering Cylinder ..................................... 118 Tandem Pump Hydraulics ....................... 108 Trencher Lift Hydraulics .......................... 128 Valve Service Parts .................................. 136

Diff Carrier – Dana 44 .................................. 40 Drive Shaft................................................. 36 Dual Tire .................................................... 50 Front Differential ...................................... 32 Gearbox Assembly .................................... 38 Park Brake ................................................. 42 Rear Differential ........................................ 34 Tire – Tube – Wheel .................................. 48 Tire & Wheel – 26 X 12-12 TL ....................... 44 Tire & Wheel – 23 X 10.5-12 ........................ 46

Frame Components

Armrest ..................................................... 78 Battery....................................................... 70 Console...................................................... 66 Covers and Rear Panel .............................. 56 Fuel Tank ................................................... 76 Hood .......................................................... 54 Hydraulic Tank .......................................... 74 Joystick ...................................................... 68 Joystick/Armrest ....................................... 80 Light Kit ..................................................... 82 Main Fuse Holder ...................................... 72 Pivot Pins ................................................... 60 ROPS .......................................................... 58 Seat ........................................................... 64

Hydraulics

Digging Attachments

Attachment Frame .................................. 150 Attachment Motor Hydraulics ................ 156 Head Shaft ............................................... 148 Hydraulics Cylinder – 2.5”x1.5”x12” ........... 158 Trench Cleaner ........................................ 152 Trencher Lift Hydraulics .......................... 154

ID0169802

5

6

CONTENTS______________________ Reel Carrier Attachments

Dual Reel Carrier ..................................... 164 Reel Carrier ............................................. 162

Dig/Plow Accessories

Bearing Swivel ......................................... 210 Boom ....................................................... 172 Boring Attachment Coupling................... 204 Dig Chain – 1.654P 33K 2PS ........................ 190 Dig Chain – 1.654P 33K 4PS ........................ 192 Dig Chain Alligator – 1.654P 33K 2PS .......... 196 Digging Chain Adapters ........................... 194 Drilling Tools – Dry Bore ............................ 206 Grease Boom, Roller ............................... 186 Grease Boom, Sprocket .......................... 188 Hydraulic Motor ...................................... 208 Low Profile Sprocket Boom ..................... 184 Plow Blades ............................................. 168 Pulling Tools ............................................ 212 Roller Boom............................................. 182 Special Tools – Alligator Bit Punch ............... 200 Special Tools – Alligator Bit Puller ............... 198 Special Tool – Chain Jaws........................... 202 Split Boom Assembly – 24” ...................... 176 Split Boom Assembly – 30” ...................... 178 Split Boom Assembly – 36” ...................... 180 Split Boom Assembly, Sprocket .............. 174 Sod Cutter Kit .......................................... 170

Miscellaneous

Torque Information................................. 216 Filters....................................................... 222 Optional Kits............................................ 222 Related Publications ............................... 222 Replacement O-Ring Chart ..................... 221 Warranty Registration............................. 224

ID0169802

7

DECALS

ID0135069

8

DECAL LOCATION 420SX

3

13

22 1

2

8

VIEW ROTATED 90º

33

32

36

9 35

26 16

15 17

24 7

19

27

4

21

11

12

1

10 20 22

VIEW ROTATED 90º

34

34

14

29

23 25

18

6 28 13 30

08

15

17

16

ID0137588

9

DECAL LOCATION 420SX

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

270-1057 270-1022 270-1871 270-2223 273-667 275-450 275-148 273-487 275-024 275-284 270-1269 270-1123 270-1271 275-120 270-1050 275-184 274-318 274-442 275-048 270-1124 273-666 270-1033 270-1300 275-449 275-371 274-187 275-023 270-1270 270-1157 275-355 700-063 274-291 270-1272 270-1273 270-1274 270-1493 700-212

QTY

DESCRIPTION

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

DECAL KIT - 420SX REAR CONTROL PANEL ELECTRICAL BLOCK GROUND DRIVE CONTROL 420SX RT STRIPE LOGO PLACARD FUEL TAN (DIESEL) DECAL WARNING FALL POSSIBLE PARKING BRAKE AMPLITUDE CHART IGNITION SWITCH 420SX LED DISPLAY A THROTTLE CONTROL RESEVOIR (THF) LOGOTYPE W/STRIPE WARNING MOVING PARTS TIE DOWN LOCATION LIFT LOCATION IMPORTANT SAFETY RULES 420SX LED DISPLAY B 420SX LT STRIPE 420SX LUBRICATION CHART HYDRAULIC OIL LEVEL DITCH WITCH LOGO PLACARD STEERING FRAME LOCK TURNING SHAFT HAZARD ALERT OIL LEVEL HORN BUTTON 420SX DIESEL TANK CAUTION HOT PARTS HYDRAULIC OIL CAP DECAL SOUND POWER 10 PLOW INDICATOR PLOW INDICATOR PIN TIMING MARKS 420SX OPERATOR INSTRUCTIONS MASTER DISCONNECT SWITCH

REMARKS

NOT PART OF KIT. FOR LOCATION ONLY.

SEE FOOTNOTE 1

SEE FOOTNOTE 2

FOOTNOTES:

1 . NOT PART OF KIT. 2 . PART OF EC KIT ONLY.

08

ID0137588

10

DECAL LOCATION H401

3

VIEW ROTATED 90º

4

4

1 3

2

4

5

06

ID0066837

11

DECAL LOCATION H401 REF PART NO. NUMBER

1 2 3 4 5

270-007 273-058 273-059 273-668 270-1156 275-043

QTY

DESCRIPTION

1 2 2 3 1

DECAL KIT - H401 DANGER (1.50” X 18”) DANGER STRIPE (1.50” X 18”) H401 MODEL-ID DANGER CHAIN AND AUGER CHAIN TENSION

REMARKS

FOOTNOTES

06

ID0066837

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

ID0134845

14

ENGINE 420SX

11 12 3 7

10 13 2

9 8

6

4

5

1

04

ID0048964

15

ENGINE 420SX

REF PART NO. NUMBER

QTY

1 195-585 2 192-006 3 194-614 4 110-333 5 195-807 6 195-849 7 213-432 8 105-990 9 106-597 10 195-1088 11 105-053 12 105-118 13 105-052

1 ENGINE OIL DRAIN 1 HIGH FREQUENCY HORN 1 OIL FILLER CAP 1 BOLT-ON CLAMP (1") 1 FUEL FILTER ELEMENT (PRIMARY) 1 ELEMENT (12NF,3.562" SPIN-ON) 1 BATTERY CABLE HARNESS 4 LOCK WASHER (9/16") 4 LK SCREW (M14-2.00X40MM,EPXY) 1 "OBS" ENGINE - T4i DEUTZ D2011L03i 1 NUT (3/8 NC) HEX 1 WASHER (3/8") 1 BOLT (3/8-NC X 1-1/4")

DESCRIPTION

REMARKS

REFER TO "ENGINE SHIELDS" ID0048963 FOR HARDWARE USES HARDWARE FROM ENGINE

USES HARDWARE FROM ENGINE SEE FOOTNOTES 1, 2, AND NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

170-453 194-910 194-095 194-1389 159-074 194-916 194-917 195-807 195-849

1 1 1 1 1 1 1 1 1

BELT (10MM X 1175MM) FAN (330MM 6-BLADE) FUEL FILTER (05H-05H, IN-LINE) FUEL LIFT PUMP FILTER ELEMENT (1-3/8-UNF) ELEMENT - PRIMARY OPTIAIR 500 ELEMENT - SAFETY OPTIAIR 500) FUEL FILTER ELEMENT (PRIMARY) ELEMENT (12NF, 3.562" SPIN-ON)

FOOTNOTES:

1. REPLACES PREVIOUS ENGINE (194-851 F03L2011 T2).

2. USE UPTIME 420SX DEUTZ KIT (190-1767), INCLUDES: 159-074, 194-095, 194-916, 194-917, 195-807, & 195-849 FILTERS.

NOTE:

04

ID0048964

16

ENGINE SHIELDS 420SX

8 17

15 11

14 15

8

8

8

5

16

18

8

9

18

1 7

8

9

8

9 9

3 9

8

8 18

9 8

18

17

7

8 7

12

2

7

19 8

12 18

9 7

12

20

21

7 20

13

8 9

19

8 4 9 9

6

8 10

05

ID0048963

17

ENGINE SHIELDS 420SX

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

QTY

DESCRIPTION

300-3902 1 TOP SHIELD 300-3970 1 RIGHT ENGINE SHIELD 300-3969 1 LEFT SIDE SHIELD 327-754 1 BOTTOM SHIELD 115-399 51 BULK STRIP (3/4" X .25"THK, SOLD PER 1") 106-539 1 JAM NUT (M8-1.25) 106-574 15 CLIP NUT (M6-1.00) 105-095 24 WASHER (1/4") 106-231 13 SCREW (M6-1.00 X 16MM) 215-1549 1 STARTER SOLENOID COVER 110-030 3 CABLE TIE (1/16" TO 4") 106-232 4 SCREW (M8-1.25 X 16MM) 300-2768 1 CLAMP PLATE 300-1638 1 HARNESS BULKHEAD HOLDER 107-657 6 SCREW (M6-1 X 25MM 8.8) 110-178 2 PLUG (7/8") 110-332 2 BOLT-ON CLAMP (1-5/8") 110-333 5 BOLT-ON CLAMP (1") 105-823 3 FLG LK BOLT (5/16-NC X 3/4") 105-137 3 CLIP NUT (5/16-NC) 300-2749 1 HEAT SHIELD

REMARKS

USE 2 @ 18" & 1 @ 15"

REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. CABLE TIES (110-030) ARE USED TO SECURE HARNESS WHEN FRONT ATTACHMENT VALVE IS NOT USED.

NOTE:

05

ID0048963

18

MUFFLER 420SX

5 1

4 3

4 3 2

02

ID0048965

19

MUFFLER 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5

1 1 6 6 3

196-275 196-276 105-894 106-139 165-727

DESCRIPTION

REMARKS

MUFFLER (EXPORT) EXHAUST ELBOW LOCKNUT(M10-1.50,PRV TRQ,10.9) STUD BOLT (M10-1.50 X 42MM) EXHAUST MANIFOLD GASKET

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0048965

20

ENGINE MOUNTS 420SX

5 7 4

6

11

1

4 4

14

12

7

5 16

13

8

2 14

9

15

14 12

6 10

3

8

4

13

15 11

05

ID0048962

21

ENGINE MOUNTS 420SX

REF PART NO. NUMBER

QTY

1 327-624 2 327-623 3 300-2069 4 108-015 5 105-1178 6 106-598 7 105-990 8 116-151 9 107-144 10 106-342 11 106-355 12 118-419 13 105-245 14 106-387 15 107-693 16 300-2070

1 1 1 8 2 4 4 2 1 1 2 2 4 4 2 1

DESCRIPTION

RIGHT REAR ENGINE MOUNT LEFT REAR ENGINE MOUNT LEFT FRONT ENGINE MOUNT HHCS M14-2.0 X 35MM, 10.9, ZP FLG LK SCREW (M12-1.75 X 50MM, 10.9) WASHER (9/16" HARDENED) LOCK WASHER (9/16") SHOCK MOUNT SCREW (M16-2.00 X 100MM) SCREW (M16-2.00 X 90MM) FLG NUT (M16-2.00, 10.9) ISOLATOR SCREW (M10-1.50 X 25MM) FLG LOCKNUT (M10-1.50) WASHER RIGHT FRONT ENGINE MOUNT

REMARKS

TORGUE TO 165 ft. lbs, LOCTITE 277, SEE FOOTNOTE 1 TORGUE TO 55 ft. lbs, LOCTITE 277

TORGUE TO 140 ft. lbs, LOCTITE TORGUE TO 140 ft. lbs, LOCTITE LOCTITE 277

NOT SHOWN:

FOOTNOTES:

1. NO PAINT AREA, CLEAN PAINT OFF OF ENGINE BLOCK AND MOUNTS BEFORE BOLTING MOUNTS TO BLOCK. TAP OUT MOUNTING HOLES M14X2.0 TO REMOVE PAINT, CLEAN WITH COMPRESSED AIR.

NOTE:

05

ID0048962

22

PUMP STACK AND COUPLER 420SX

10 6

12 11

1 8 4

9

7

5

3

2

03

ID0051195

23

PUMP STACK AND COUPLER 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 1 6 8 8 1 2 2 1 1 2 2

194-763 194-413 105-806 105-073 105-839 158-176 106-397 105-043 157-041 158-096 106-396 105-052

DESCRIPTION

MOUNT PLATE FLYWHEEL/PUMP COUPLING SCREW (M8-1.25 X 25MM) LOCK WASHER (7/16") SCREW (M10-1.50 X 55MM) TANDEM HYDRAULIC PUMP WASHER (M12, HARDENED) BOLT (1/2-NC X 1-1/4") O-RING (152 D70) HYDRAULIC PUMP WASHER (M10, HARDENED) BOLT (3/8-NC X 1-1/4")

REMARKS

USE LOCTITE 271, SEE FOOTNOTE 1 USE LOCTITE 271 & TORQUE TO 24 FT-LBS USE LOCTITE 271 500-1145 BYPASS VALVE, 500-1091 SEAL KIT USE LOCTITE 271

USE LOCTITE 271 & TORQUE TO 30 FT-LBS

NOT SHOWN:

FOOTNOTES:

1. COUPLER NEEDS TO BE SPACED 3/32" FROM THE PUMP FACE

NOTE:

03

ID0051195

24

AIR FILTER

420SX BEGINS WITH S/N CMW420SXT90000268

8

1

15 16

6 5

7

2

3

4 9 17

21

A

6 18

10

19 9

20 12

13 11 6

14

13

NEW STYLE LATCH PLACEMENT 10

DETAIL A ID0149318

25

AIR FILTER

420SX BEGINS WITH S/N CMW420SXT90000268 REF PART NO. NUMBER

QTY

1 195-1261 2 194-917 3 194-916 4 194-036 5 105-823 6 105-003 7 195-633 8 156-241 9 110-311 10 105-1120 11 110-169 12 105-1119 13 105-285 14 195-852 15 115-172 16 115-180 17 105-1205 18 195-1262 19 194-914 20 110-030 21 105-1294

1 AIR FILTER 1 ELEMENT-SAFETY OPTIAIR 500 1 ELEMENT-PRIMARY OPTIAIR 500 1 MOUNTING CLAMP (5.750") 2 FLG LK BOLT (5/16-NC X 3/4") 5 FLG LOCKNUT (5/16-NC) 1 RESTRICTION INDICATOR (20"H20) 1 STREET ELBOW (02N-02NF90) 2 WORM CLAMP (1-5/16" TO 3-1/4") 1 AIR CLEANER HOSE 1 WORM CLAMP (2.812" TO 3.750") 1 AIR INTAKE HOSE 3 BOLT (5/16-NC X 1-3/4") 1 AIR INLET TUBE 1 COLLAR (02NF-02NF) 1 ALL THREAD (1/8-NPT) 1 HOUSING PAD 1 AIR FILTER CAP 1 DISCHARGE VALVE 2 CABLE TIE (1/16" TO 4") 18 ABRASION SLEEVE, 4 IN (SOLD PER FT)

DESCRIPTION

REMARKS

INCL'S REF #.'S 2, 3, 18 & 19 - BEGINS WITH S/N CMW420SXT90000268

ATTACH WITH LOCTITE 401 ADHESIVE SEE FOOTNOTE 1 SERVICE PART 105-1302 - PRECUT SLEEVE

NOT SHOWN:

FOOTNOTES:

1. REF # 18, PART NO. 195-1262 IS A DIRECT REPLACEMENT FOR 194-915 WHICH IS BEING OBSOLETED. TAKE NOTICE OF THE LATCH PLACEMENT FROM THE OLD STYLE TO THE NEW STYLE TO DISTINGUISH THEM APART.

NOTE:

10

ID0149318

26

HAND THROTTLE 420SX

2

1 3

4

10 9

6

8 7 7 5

05

ID0149319

27

HAND THROTTLE 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

1 2 2 1 1 1 3 1 1 2

194-896 105-186 501-343 324-700 324-701 108-133 106-231 106-106 115-618 107-310

DESCRIPTION

REMARKS

THROTTLE CABLE NUT (#10-24) BOLT (#10-24 X 1/2", SOC) THROTTLE BRACKET CABLE MOUNT CABLE STOP SCREW (M6-1.00 X 16MM) NUT (M6-1.00) COMPRESSION SPRING (.625") WASHER (#10)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0149319

28

COLD START KIT 420SX

9 8

1

6 2 5

4

3 4

7

03

ID0165678

29

COLD START KIT 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9

1 1 1 3 1 1 1 1 1

215-061 213-244 213-245 106-048 105-185 211-310 215-1005 115-069 327-629

NOT SHOWN:

191-1102

DESCRIPTION

HEATER PLUG GL.TIME CONTR. UNIT BASE/PEDESTAL LOCKNUT (#10-24) BOLT (#10-24 X 1/2", RD SLT) BK/AMI 60 AMP FUSE COLD START HARNESS GROMMET (3/4") LEFT SIDE SHIELD

COLD START KIT

REMARKS

REFER TO PARTS PAGE ID0151267 "MAIN FUSE HOLDER"

INC. REF NO'S 1 THUR 8

FOOTNOTES:

NOTE:

03

ID0165678

30

NOTES:

ID0134963

31

POWER TRAIN

ID0135064

32

FRONT DIFFERENTIAL 420SX

10 9

10

9

13 13 3

10 13 1 10

7 6 8

4

5

12 11

05

2

ID0145992

33

FRONT DIFFERENTIAL 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13

1 FRONT AXLE 1 LONG AXLE 1 SHORT AXLE 1 INTERNAL SNAP RING (2.875") 2 BALL BEARING (1.378") 2 EXTERNAL SNAP RING (1.380") 2 AXLE RING 2 INTERNAL SEAL 2 BOLT (3/4-NC X 2") 6 LOCKNUT (3/4-NC) 10 LUG BOLT (1/2-20 X 2 1/2") 10 LUG NUT (1/2-NF) 4 BOLT (3/4-NC X 2-1/4", GD8)

160-1016 160-1014 160-1015 116-672 125-111 118-011 161-187 157-579 105-961 105-953 105-1307 105-114 105-320

DESCRIPTION

REMARKS

OBS W/O REPLACEMENT

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0145992

34

REAR DIFFERENTIAL 420SX

5 6 1

3

4 7

7

11 10 14

12

13 8

9 2

05

ID0145994

35

REAR DIFFERENTIAL 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 REAR AXLE 1 LONG AXLE 1 SHORT AXLE 1 PIN 1 FLG LOCKNUT (5/8-NC) 1 FLG BOLT (5/8-NC X 2-1/2") 4 COMPOSITION BUSHING (1") 10 LUG NUT (1/2-NF) 10 LUG BOLT (1/2-20 X 2 1/2") 2 EXTERNAL SNAP RING (1.380") 2 AXLE RING 2 INTERNAL SEAL 2 BALL BEARING (1.378") 1 INTERNAL SNAP RING (2.875")

160-1017 160-1014 160-1015 179-122 105-994 105-303 125-800 105-114 105-1307 118-011 161-187 157-579 125-111 116-672

DESCRIPTION

REMARKS

TORQUE TO 250 ft.-lbs.

OBS W/O REPLACEMENT

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0145994

36

DRIVE SHAFT 420SX

N FRO

T

1 2

7

3 6 4 5 4

10 11

9

02

8

ID0146034

37

DRIVE SHAFT 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 1 1 2 1 1 1 1 1 1 1

182-135 105-884 105-172 180-723 180-711 167-278 180-729 105-995 180-778 105-072 105-031

DESCRIPTION

REMARKS

FLANGE YOKE (1.088"-14S) WASHER (1/2") BOLT (1/2-NF X 1") CROSS/BEARING KIT (1-1/8") YOKE (1.125"-SQ) DRIVE SHAFT YOKE (1.125"-SQ) FLG LOCKNUT (3/4-NF) YOKE (1.062"-26S) LOCK WASHER (3/8") BOLT (3/8-NC X 1")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0146034

38

GEARBOX ASSEMBLY 420SX

10

19

16

2

17 13 7

18

11

14 12 10

1

15 6

5 20

4

3 8

9

ORIENTATION OF GEARBOX RELATIVE TO THE AXLE LOOKING TOWARD FRONT OF MACHINE 02

ID0032199

39

GEARBOX ASSEMBLY 420SX

REF PART NO. NUMBER

QTY

1 169-012 2 329-485 3 167-139 4 165-100 5 169-014 6 158-146 7 168-003 8 125-049 9 155-806 10 105-825 11 105-483 12 106-794 13 105-069 14 115-112 15 106-202 16 105-848 17 500-228 18 115-127 19 156-241 20 105-995

1 1 1 1 1 1 1 1 1 3 1 8 1 2 1 1 1 1 1 1

DESCRIPTION

GEAR COVER GRND DRV GEAR BX PLATE OUTPUT SHAFT (14T) LARGE GEAR FLANGE (1.750"-26S) HYDRAULIC MOTOR PINION GEAR (19T) BALL BEARING INTERNAL SEAL (1.750") FLG LK BOLT (3/8-NC X 3/4) BOLT (9/16-NC X 1-1/4") BOLT (3/8-NC X 1-3/4", SOC) WASHER (.406") PLUG (08N, SQ) FLG BOLT (1/2-NC X 1-1/4",GD8) BOLT (3/8-NC X 3/4", GD8) INTERNAL SNAP RING (1.562") REDUCER (08N-02NF) STREET ELBOW (02N-02NF90) FLG LOCKNUT (3/4-NF)

REMARKS

SEE FOOTNOTE 1

USE SEAL REPAIR KIT 500-658 & SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE SILICONE (RTV) GASKET MATERIAL ON GEARBOX COVER, ON MOTOR MOUNTING SURFACES, AND AT MOUNTING PLATE TO DIFFERENTIAL HOUSING SURFACE. 2. USE AIR VENT FROM REAR DIFFERENTIAL (160-1017) AND REPLACE WITH 115-157.

NOTE:

02

ID0032199

40

DIFF CARRIER - DANA 44

24 1 13 23 3

19 7

5 18 6

4

8 10 11

20

15

16 14 2

25 22 17

12

22

27 9 21

26

10

8

20 6 25

3

04

ID0042933

41

DIFF CARRIER - DANA 44 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

125-251 125-252 125-266 125-289 125-291 125-293 155-851

QTY

1 1 2 1 1 2 1 2 165-618 1 501-126 2 501-274 1 501-284 1 501-286 1 501-294 1 501-295 1 501-296 1 501-297 10 501-298 AR 501-299 AR 501-300 AR 501-301 AR 501-302 AR 501-303 AR 501-304 AR 501-305 AR 501-306 AR 501-307 AR 501-308 AR 501-325 10 2 501-569 1 501-373 1 501-592 2 2 1

DESCRIPTION

TAPERED RACE {3.000") TAPERED RACE (2.875") TAPERED RACE (3.265") TAPERED BEARING (1.125") TAPERED BEARING (1.375") TAPERED BEARING (1.796") INTERNAL SEAL (1.552") PINION GEAR COVER GASKET CUP WASHER (.812") CARRIER PARTS ASS'Y DIFFERENTIAL COVER RING GEAR / PINION SET OIL SLINGER (1.126") LOCKNUT (3/4-NF) WASHER (.770") BOLT (3/8-NF XŲ") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") PINION SHIM (.030") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") CARRIER SHIM (.003") CARRIER SHIM (.005") CARRIER SHIM (.010") CARRIER SHIM (.030") FLG LOCK BOLT (5/16-NC X 5/8") SIDE GEAR OIL SLINGER OIL SLINGER CLUTCH PACK RETAINER RING PINION GEAR SHAFT

REMARKS

FRONT DIFFERENTIAL, SEE FOOTNOTE 1 NO LONGER AVAILABLE

INCL REF NO'S 10, 25 THRU 27 INCL REF NO 15

NO LONGER AVAILABLE

NO LONGER AVAILABLE NO LONGER AVAILABLE

NOT SHOWN:

FOOTNOTES:

1. REFER TO SPECIAL TOOL DIAGRAM 052-518, FOR PROPER INSTALLATION.

NOTE:

REFER TO ASSEMBLY INSTRUCTION 052-183, FOR PROPER INSTALLATION.

04

ID0042933

42

PARK BRAKE 420SX

1 6 2 24 4

7

FR ON T

5

8 10

3

11 12 9 13 15 3

16 21

21

16

13 16

14 20 17

22

20 23 13 19

06

18

ID0141439

43

PARK BRAKE 420SX

REF PART NO. NUMBER

QTY

1 160-744 2 110-469 3 160-775 4 105-109 5 105-003 6 106-083 7 178-973 8 105-172 9 105-884 10 105-826 11 182-135 12 160-765 13 105-834 14 110-150 15 105-512 16 163-035 17 105-827 18 329-426 19 106-012 20 105-117 21 163-130 22 105-943 23 110-030 24 106-386

1 1 1 2 2 4 2 1 1 4 1 1 6 2 2 1 2 1 1 2 2 1 1 4

DESCRIPTION

PARKING BRAKE LEVER GRIP (7/8", ORANGE) PARKING BRAKE CONTROL CABLE BOLT (5/16-NC X 1-1/2") FLG LOCKNUT (5/16-NC) SCREW (M8-1.25 X 20MM) SPACER BOLT (1/2-NF X 1") WASHER (1/2") FLG LK BOLT (3/8-NC X 1") FLANGE YOKE (1.088"-14S) BRAKE DISC FLG LOCKNUT (3/8-NC) CLEVIS PIN (5/16" X 1") COTTER PIN (.094 X .750) BRAKE CALIPER FLG LK BOLT (3/8-NC X 1-1/4") BRAKE CALIPER MOUNT FLANGE BOLT (5/8-NC X 3") WASHER (5/16") PLATE, BRAKE ADJUST BOLT (5/8-NC X 2-3/4") CABLE TIE (1/16" TO 4") FLG LOCKNUT (M8-1.25)

REMARKS

REFER TO FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFERENCE 24, 110-030, SECURES BRAKE CABLE TO HOLES ON FRAME AS INDICATED IN GHOSTED VIEW.

NOTE:

06

ID0141439

44

TIRE & WHEEL 26 X 12-12 TL

1

2

3

4

04

ID0041674

45

TIRE & WHEEL 26 X 12-12 TL REF PART NO. NUMBER

1 2 3 4

QTY

205-148 205-374 205-171 205-165

1 1 1 1

DESCRIPTION

REMARKS

TIRE (26 X 12-12, TL) WHEEL VALVE STEM (.625") VALVE CAP (.305"-32)

NOT SHOWN:

205-375 205-1023

TIRE & WHEEL (26 X 12-12 TL) TIRE & WHEEL (26 X 12-12 TL) TBS

INCL. REF NO. 1-4, OBS, SEE FOOTNOTE 3 & 4 W/200 LBS TBS, OBS, SEE FOOTNOTE 1 & 2

FOOTNOTES:

1. IF REPLACING P/N 205-1023 TIRE & WHEEL (26 X 12-12 TL) TBS USE P/N 205-1397 T/W (26 X 12-12 8-PLY, TL) RIGHT, POLY OR P/N 205-1398 T/W (26 X 12-12 8-PLY, TL) LEFT, POLY. 2. IF REPLACING TBS WITH POLY FILLED T/W ASM'S ALL FILLED ASM'S SHOULD BE REPLACED. 3. IF REPLACING P/N 205-375 TIRE & WHEEL (26 X 12-12 TL), USE P/N 205-1360 T/W (26 X 12-12 8-PLY, TL) RIGHT, BUFF, OR 205-1359 T/W (26 X 12-12 8-PLY, TL) LEFT, BUFF. 4. P/N'S 205-1360 & 205-1359 INCLUDE; 205-1358 WHEEL (12 X 10.5, 3.23 BS, BUFF),205-1357 TIRE (26 X 12-12, 8-PLY, TL), & 205-171 VALVE STEM (.625").

NOTE:

1. REFER TO PAGE "LIFT TROLLEY" (ID0055430) FOR PROPER POSITION OF TROLLEY ON FRAME IN RELATION TO TIRE SIZE.

04

ID0041674

46

TIRE & WHEEL 23 X 10.5-12

2

1 3 4

04

ID0138210

47

TIRE & WHEEL 23 X 10.5-12 REF PART NO. NUMBER

1 2 3 4

205-1024 205-956 205-171 205-165

QTY

1 1 1 1

DESCRIPTION

REMARKS

TIRE (23 X 10.50-12, B6TL) WHEEL (12 X 8.5WD W/5) VALVE STEM (.625") VALVE CAP (.305"-32)

NOT SHOWN:

205-957 205-1022

TIRE & WHEEL TIRE & WHEEL (23 X 10.5-12)TBS

INCL. REF NO. 1 THRU 4 W/124 LBS TBS, OBS W/O REPLACEMENT

FOOTNOTES:

NOTE:

1. REFER TO GENERAL SPECIFICATIONS 052-195 FOR RECOMMENDED TIRE PRESSURE. 2. REFER TO PAGE "LIFT TROLLEY" (ID0055430) FOR PROPER POSITION OF TROLLEY ON FRAME IN RELATION TO TIRE SIZE.

04

ID0138210

48

TIRE - TUBE - WHEEL

ENDS WITH S/N: DWP410SXPK0002090

2 6 4

6

5

1

3 6 9

5

8 7 10

07

ID0165625

49

TIRE - TUBE - WHEEL

ENDS WITH S/N: DWP410SXPK0002090 REF PART NO. NUMBER

QTY

1.

205-105 4 205-800 205-778 205-148 4 205-881 205-879 205-375 205-120 4 205-866 205-876 205-1191 4 205-1302 2 205-1303 2 2. 205-163 3. 205-271 4. 210-004 205-374 205-1032 5. 205-171 205-161 6. 205-165 4 7. 105-065 2 8. 105-071 2 9. 105-112 2 107-419 2 105-1270 2 10. 375-097

DESCRIPTION

REMARKS

TIRE (26 X 12.00-12, B4TL, STG BL) T/W (26 X 12.00-12, B4TT, STG BL) T/W (26 X 12.00-12, B4TL, STG BL) TIRE (26 X 12.00-12, B4TL, RG BL) T/W (26 X 12.00-12, B4TT, RG BL) T/W (26 X 12.00-12, B4TL, RG BL) T/W (26 X 12.00-12, B4TL, RG BL) TIRE (23 X 10.50-12, B4TL, STG BL) T/W (23 X 10.50-12, B4TL, STG BL) T/W (23 X 10.50-12, B4TL, STG BL) TIRE (26 X 12-12, 8-PLY, TL) T/W (26 X 12-12 8-PLY, TL), LEFT T/W (26 X 12-12 8-PLY, TL) RIGHT INNER TUBE (26 X 12.00-12) WHEEL (12 X 8.5WD W/5) WHEEL (10.5 X 12) WHEEL (10.5 X 12) WHEEL VALVE STEM (.453/.625") VALVE STEM (.625", SNAP-IN) VALVE CAP (.305"-32) LOCKNUT (1/2-NC) WASHER (1/2") CARRIAGE BOLT (1/2-NC X 8") CARRIAGE BOLT (1/2-NC X 10") CARRIAGE BOLT (1/2-NC X 9") WHEEL WEIGHT (12", 100#)

OBSOLETE INCL REF NO'S 1, 2, 4 & 6; OBSOLETE INCL REF NO'S 1, 4, 5 & 6; OBSOLETE

TBS FLUID - ONE POUND TIRE & WHEEL DECAL

USE 124 LBS PER WHEEL

INCL REF NO'S 1, 2, 4 & 6 INCL REF NO'S 1, 4, 5 & 6 INCL REF NO'S 1, 4, 5 & 6, W/OFFSET CENTER INCL REF NO'S 1, 3, 5 & 6 INCL REF NO'S 1, 3, 5 & 6, USE TBS, SEE NOT SHOWN: SEE FOOTNOTE 2, REPLACED BY 205-1357 INCL REF NO'S 1, 4 & 5; SEE FOOTNOTE 2, 3, 4, 5 INCL REF NO'S 1, 4 & 5; SEE FOOTNOTE 2, 3, 4, 5 INCL REF NO.6 SEE FOOTNOTE 3 EARLY STYLE; SEE FOOTNOTE 1 & 3 OFFSET CENTER; SEE FOOTNOTE 3 SMALL OFFSET CENTER-USE BOLT 105-1270; SEE FOOTNOTE 3 INCL REF NO 6 INCL REF NO 6, USE TBS, FLUID CORE

USE WITH 205-374 USE WITH 210-004 (OFFSET CENTER) USE WITH 205-1032 USE 1 PER WHEEL; SEE FOOTNOTE 1

NOT SHOWN:

256-640 274-201

1 1

FOOTNOTES:

1. VERIFY WHEEL WEIGHT CLEARANCE IF 105-1307 LUG BOLTS (2.06" PROTRUDING) ARE PRESENT WITH 210-004 WHEEL. 2. USE 8-PLY TIRE, 205-1357, IF REPLACING 26" TIRE. 3. LISTED P/N'S ARE BUFF IN COLOR, FOR GRIZZLE GRAY REFER TO ID0545182.

4. 205-1302 HAS BEEN REPLACED BY 205-1406, AND 205-1303 HAS BEEN REPLACED BY 205-1407.

5. USE POLY FILL 205-1408 LH AND 205-1409 RH TO REPLACE 26" TBS FILLED ASSEMBLIES. 6. IF REPLACING TBS ASM W/ POLY FILL ASM BOTH LEFT AND RIGHT SIDE T/W ASM'S WILL BE NEEDED. NOTE:

1. REFER TO GENERAL SPECIFICATIONS 052-195 FOR TIRE PRESSURES. 2. FOR MORE INFORMATION REGARDING POLY FILLED ASM'S SEE ID0596613.

07

ID0165625

50

DUAL TIRE 420SX OPTIONAL

5

4 1

3 2

04

ID0161623

51

DUAL TIRE 420SX OPTIONAL REF PART NO. NUMBER

1 2 3 4 5

205-1017 105-973 106-144 205-1019 205-957

QTY

1 1 1 1 1

DESCRIPTION

REMARKS

T/W (23 X 10.50-12, B6TL, STG BL) DUAL BOLT (1-NC X 9") WASHER (1") DUAL ADAPTER TIRE & WHEEL (23 X 10.5-12)

USE AS REQUIRED

DUAL TIRE KIT

INCL. REF NO. 1 THRU 4 (4X)

NOT SHOWN:

205-1026

FOOTNOTES:

NOTE:

1. REFER TO PAGE "LIFT TROLLEY" (ID0055430) FOR PROPER POSITION OF TROLLEY ON FRAME IN RELATION TO TIRE SIZE.

04

ID0161623

52

NOTES:

ID0134963

53

FRAME COMPONENTS

ID0135068

54

HOOD 420SX

1

14 5

2 4 14 3

4 2

15

9 9 10

10

7 7 11 7 12 10

5 13

8

10

10

03

6

ID0045623

55

HOOD 420SX

REF PART NO. NUMBER

QTY

DESCRIPTION

1 327-506 1 HOOD 2 105-249 2 CARRIAGE BOLT(3/8-NC X 1-1/4") 3 105-053 2 NUT (3/8 NC) HEX 4 118-299 4 DRAW LATCH 5 110-468 8 POP RIVET (5/32" X .385") 6 300-3426 1 GRILL 7 106-551 6 CLIP NUT (M8-1.25) 8 329-313 1 RADIATOR COVER 9 118-201 2 HOOD LINER 10 106-162 9 FLG SCREW (M8-1.25 X 20MM, GD8) 11 300-3291 1 GRILL FRONT PLATE 12 117-386 1 EXTENSION SPRING 13 115-704 36 BULK EDGE (1/4", SOLD PER 1") 14 108-173 8 POP RIVET (5/32 X .525) 15 105-118 2 WASHER (3/8")

REMARKS

LOCTITE (271)

SEE FOOTNOTE 1 USE 2 @ 18"

NOT SHOWN:

FOOTNOTES:

1. 3X 106-162 SUPPORTING RADIATOR COVER 329-313 USE WELDNUTS ON FRAME.

NOTE:

03

ID0045623

56

COVERS AND REAR PANEL 420SX

8 16

7

20 17

9 21 10 1

17

19

16

1 10 6

18

5

4 1

3 1 15

11

2

14

1

22

5 1 5

13

5 15

12 1 5

06

ID0064693

57

COVERS AND REAR PANEL 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

9 FLG SCREW (M8-1.25 X 20MM, GD8) 1 BATTERY COVER 2 FLG LK SCREW (M10-1.50 X 20MM) 2 FLG LK SCREW (M12-1.75 X 30MM) 9 CLIP NUT (M8-1.25) 1 BACK PANEL 1 ARM REST BRACKET 1 ARM REST 2 BOLT (1/4-NC X 1/2", BUT SOC) 2 PLUG (7/8") 2 SCREW (M8-1.25 X 16MM) 1 RIGHT VALVE COVER 1 LEFT VALVE COVER 1 30-PIN CONTROLLER V3 4 FLG SCREW (M6-1.00 X 20MM) 3 ROCKER SWITCH (SPDT) 4 SWITCH ACTUATOR GUARD 1 HOLE PLUG (2-1/2") 1 ROCKER SWITCH (SPDT) 1 SWITCH 3 COVER 4 FLG LOCKNUT (M6-1.00)

106-162 300-1669 106-382 107-010 106-551 329-321 300-1632 117-314 106-103 110-178 106-232 329-316 329-315 220-1241 106-161 217-762 110-854 157-904 217-764 217-854 362-823 106-385

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. ONLY ONE COVER (362-823) IS USED IF 217-764 & 217-854 SWITCHES ARE USED.

NOTE:

06

ID0064693

58

ROPS 420SX

4

10

9

6

8

5

2

7

1

3 3

1 3 1

02

2

2 ID0138502

59

ROPS 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

8 8 8 1 2 2 2 2 2 2

106-398 105-500 105-994 327-826 105-466 105-372 500-1456 500-1455 500-1457 500-1454

DESCRIPTION

WASHER (M16, HARDENED) BOLT (5/8-NC X 6.5") FLG LOCKNUT (5/8-NC) 2-POST FOLDING ROPS BOLT (3/4-NC X 2-1/2", GD5) LOCKNUT (3/4-NC) WASHER - UHMW PULL PIN KNOB W/STUD LOCKING PLATE

REMARKS

TORQUE TO 120 FT/LBS. & SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. NOTICE ORIENTATION OF ROPS MOUNTING BOLTS, 6 ARE INSTALLED POINTING TO REAR OF MACHINE, 2 , ON LOWER LEFT, ARE INSTALLED POINTING TOWARD FRONT OF MACHINE. 2. LOCKING PLATE (REF #10) FITS INSIDE THE ROPS TUBE AND CANNOT NORMALLY BE SEEN.

NOTE:

02

ID0138502

60

PIVOT PINS 420SX

3 5

4 2 2 1 2

2 3

3 4 2

4 2 1 2 4

2 3

5

01

ID0049083

61

PIVOT PINS 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5

2 8 4 4 2

177-264 125-441 106-344 105-1065 125-754

DESCRIPTION

PIN (2.00" X 4.3125") CLEVITE BUSHING SCREW (M20-2.50 X 40MM) WASHER (3.00" HARDENED) COMPOSITION BUSHING (2")

REMARKS

LOCTITE 271

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0049083

62

STEP AND FRAME LOCK 420SX

11

6

6 6 5

6 5

4

10 9

2

7

1

5

6

6

8 3

03

ID0138140

63

STEP AND FRAME LOCK 420SX

REF PART NO. NUMBER

QTY

1 300-1602 2 327-932 3 327-933 4 105-136 5 106-709 6 107-683 7 183-709 8 110-033 9 106-301 10 181-758 11 115-318

1 1 1 1 6 6 1 1 1 1 1

DESCRIPTION

FRAME LOCK BAR REAR FLOOR PLATE STEP BOLT (1/2-NC X 3-1/2", GD8) FLG LK NUT (M12-1.75) CARRIAGE BOLT(M12-1.75 X 30MM) PULL PIN (.500" X 3.500") HAIR CLIP PIN (1/8" X 1/2") LOCKNUT (1/2-NC, NLK) SPACER BUSHING BULK NON-SKID (6",SOLD PER FT)

REMARKS

CUT 2 PIECES @ 20" EACH

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0138140

64

SEAT 420SX

2 1

3

18 5 17 14

7

4

15 9

14 10

12

19

11

9

13

6 12

19 8

16 05

ID0048462

65

SEAT 420SX

REF PART NO. NUMBER

QTY

1 117-429 2 318-588 3 107-716 4 329-302 5 106-379 6 106-237 7 106-083 8 106-386 9 105-003 10 105-828 11 329-301 12 105-830 13 105-833 14 117-262 15 106-999 16 106-758 17 106-103 18 215-1894 19 110-259

1 SEAT 1 MANUAL COMPARTMENT 4 SCREW (1/4"-14 X 7/8" SLF DRL) 1 SEAT LID 2 FLG LK SCREW (M6-1.00 X 20MM) 2 LOCKNUT (M6-1.00,PRV TRQ,NLK) 3 SCREW (M8-1.25 X 20MM) 3 FLG LOCKNUT (M8-1.25) 5 FLG LOCKNUT (5/16-NC) 1 FLG LK BOLT (1/2-NC X 3/4") 1 SEAT DECK 3 FLG LK BOLT (1/2-NC X 1-1/4") 3 FLG LOCKNUT (1/2-NC) 1 SEAT BELT SET 2 FLG LK SCREW (M10-1.50 X 20MM) 2 LOCKNUT (M10-1.5) 2 BOLT (1/4-NC X 1/2", BUT SOC) 1 SEAT SWITCH 2 BOLT-ON CLAMP (.625")

DESCRIPTION

REMARKS

REFER TO FOOTNOTE 1 REFER TO FOOTNOTE 1

SCREWS INTO WELDNUT ON FRAME

USED TO CLAMP THE WIRING HARNESS

NOT SHOWN:

FOOTNOTES:

1. REF NO'S: 5 & 6 ARE USED TO ATTACH FUSE HOLDER, REFER TO PAGE ENTITLED "MAIN FUSE HOLDER" (ID0151267) FOR MORE DETAILS.

NOTE:

05

ID0048462

66

CONSOLE

420SX BEGINS WITH S/N J70000058

2 23

24 13 21 17

18

18 12 15 14 17

3

9

18

11

16

18

17

17 22

7

19 10

28

20

27

26 6

5

25 17

4 26 8 25 13

1 ID0063736

67

CONSOLE

420SX BEGINS WITH S/N J70000058 REF PART NO. NUMBER

QTY

DESCRIPTION

1 329-279 1 FIREWALL 2 107-393 4 SCREW (M4-0.70 X 16MM, BX) 3 327-195 1 SWITCH PANEL 4 105-003 1 FLG LOCKNUT (5/16-NC) 5 300-3560 1 ACCESSORY HOLE COVER 6 110-560 2 POP RIVET (3/16" X 1/2", ALUM) 7 105-1207 4 SCREW(#10-32 X .75", HEX) 8 106-709 8 FLG LK NUT (M12-1.75) 9 191-1032 1 KEY SWITCH KIT WITH RELAY 10 214-301 1 ACCESSORY SOCKET 11 116-421 1 EDGE SEAL (BULB 3/8-C-1/4)(FT) 12 362-1038 1 GAUGE MOUNT PANEL 13 215-2594 1 HOUR METER 14 363-694 1 CONSOLE 15 215-129 1 VOLT METER 16 327-194 1 ACCESS PANEL 17 107-580 14 SCREW (M4-0.70 X 16MM,BUT SOC) 18 107-358 14 WELLNUT (M4-0.7 X 12.67MM LG) 19 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8) 20 106-386 4 FLG LOCKNUT (M8-1.25) 21 306-608 1 BUTTON COVER 22 116-789 1 RUBBER EDGE TRIM (1/8") FT 23 220-664 2 INDICATOR ASSEMLBY 24 306-607 1 HORN BUTTON 25 106-632 2 FLG LK SCR (M12-1.75X35MM,SER) 26 107-565 6 FLG LK SCREW (M12-1.75 X 40MM) 27 110-332 1 BOLT-ON CLAMP (1-5/8") 28 105-094 1 BOLT (5/16-NC X 1")

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 3 SEE FOOTNOTES 1 & 2 USE 29"

USE 1 @ 6"

NOT SHOWN:

211-298 211-296

1 RELAY 1 RELAY

FOOTNOTES:

1. PART OF EC KIT 194-514. ALSO SEE PAGES ENTITLED "BATTERY" & "FUEL TANK" FOR MORE EC KIT PARTS. 2. USE REF #5 (300-3506, HOLE COVER) WHEN REF #10 (214, ACCESSORY SOCKET) IS NOT USED. UTILIZE SAME HARDWARE (2X 110-560).

3. KEY SWITCH KIT WITH RELAY (191-1032) REPLACES IGNITION SWITCH (214-852).

NOTE:

13

ID0063736

68

JOYSTICK

ENDS WITH S/N CMW420SXP80000236 420SX

1 2

2

7

4 3 6

4

7 5

05

ID0138455

69

JOYSTICK

ENDS WITH S/N CMW420SXP80000236 420SX REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 4 4 4 4 1 4

215-1003 106-528 105-284 106-237 105-1256 329-793 106-015

DESCRIPTION

REMARKS

JOYSTICK SCREW (M6-1.00 X 20MM, SOC) WASHER (3/16") LOCKNUT (M6-1.00,PRV TRQ,NLK) BOLT (1/4-NC X 1", SOC, ZP) JOYSTICK MOUNT NUTSERT (1/4-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0138455

70

BATTERY 420SX

8

7

6

4 2

1

9

3

5

02

ID0138797

71

BATTERY 420SX

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9

215-1165 303-173 116-995 105-832 314-131 217-819 215-1139 215-1040 215-307

QTY

1 1 1 2 1 1 1 1 1

DESCRIPTION

OPTIMA BATTERY BATTERY HOLD DOWN BATTERY PAD FLG LOCKNUT (1/4-NC) BATTERY HOLD DOWN BATTERY DISCONNECT SWITCH NEG BAT CABLE (4GA X 14", BLK) BAT CABLE (4 GA X 30", RED) BAT CABLE (4 GA X 20", BLACK)

REMARKS

SEE FOOTNOTE 3 SEE FOOTNOTE 1 & 3 SEE FOOTNOT 2

NOT SHOWN:

FOOTNOTES:

1. BOLTS TO STARTER MOUNT BOLT 2. IF NO E.C. KIT IS USED THIS CABLE BOLTS TO THE STARTER MOUNT BOLT 3. PART OF EC KIT 191-514 . SEE ALSO PAGES ENTITLED CONSOLE & FUEL TANK FOR MORE EC KIT PARTS.

NOTE:

02

ID0138797

72

MAIN FUSE HOLDER

1

3

2 4

5

01

ID0151267

73

MAIN FUSE HOLDER REF PART NO. NUMBER

1 2 3 4 5

215-1009 215-1011 106-048 105-047 215-1010

QTY

1 1 6 1 1

DESCRIPTION

REMARKS

MAIN FUSE HOLDER BASE BUSSBAR (MAIN FUSE HOLDER) LOCKNUT (#10-24) LOCKNUT (3/8-NC) MAIN FUSE HOLDER COVER

NOT SHOWN:

FUSES (SIZE AND QUANTITY DEPENDENT ON MODEL)

FOOTNOTES:

NOTE:

01

ID0151267

74

HYDRAULIC TANK 420SX

16 13 15

11

14

10

9

13 12

1

8

9 7

6

5 3

2 4 2

03

17

ID0138863

75

HYDRAULIC TANK 420SX

REF PART NO. NUMBER

QTY

DESCRIPTION

1 364-720 1 HYDRAULIC TANK 2 106-162 4 FLG SCREW (M8-1.25 X 20MM, GD8) 3 117-442 1 SUPPORT MAT 4 159-392 1 PLUG (12S, SOC) 5 121-040 1 SIGHT GLASS 6 153-606 1 STRAINER BASKET 7 153-607 2 FLANGE GASKET 8 153-761 1 FLANGE 9 105-214 6 FLG SCREW (#10-24 X .5") 10 153-594 1 GASKET, FILL NECK CAP 11 153-760 1 CAP, NON VENTED, LOCKING 12 156-108 2 S/O COUPLER (08N-08H90) 13 110-217 4 WORM CLAMP (7/16" TO 1") 14 116-322 28 BULK HOSE (1/2",SOLD PER 1") 15 105-1115 2 VENT TUBE SUPPORT 16 111-021 2 BREATHER CAP (TANK) 17 300-3552 1 SUPPORT MAT

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE 2 @ 14" SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 364-567, FILL NECK, INCLUDES REF. #'S 6-11 2. VENT TUBE SUPPORT (105-1115), WITH RUBBER VENT TUBE INSERTED IN OPENING, NEEDS WEDGED INTO ROPS TUBE APPROXIMATELY 22"/23" ABOVE THE BOTTOM OF THE ROPS TUBE.

NOTE:

1. PLACE VENT TUBE SUPPORT APPROXIAMATELY 3/4" FROM TOP END OF VENT TUBE BEFORE INSERTING INTO ROPS TUBE AS INSTRUCTED IN FOOTNOTE 2.

03

ID0138863

76

FUEL TANK 420SX

4 HYD. TANK BOLTS 26 21 20

5 6

19

7 3

25 7 6

12

1

13

14 11 10 12

8

13

24

14 22

10

29

23

8 9

16 2 8

24

15 17 18 27

02

18 28

ID0138813

77

FUEL TANK 420SX

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

QTY

DESCRIPTION

362-1033 1 FUEL TANK 150-1428 1 TAPPED PLUG (06N, SQ) 213-382 1 FUEL GAUGE 111-021 1 BREATHER CAP (TANK) 115-170 1 COLLAR (04NF) 115-166 2 NIPPLE (04N-1.5") 110-217 2 WORM CLAMP (7/16" TO 1") 110-249 3 WORM CLAMP (1/4" TO 5/8") 116-108 44 BULK HOSE (5/16", SOLD PER 1") 156-239 2 S/O SHUT-OFF (02N-05H90) 156-226 1 REDUCER (02N-02NF) 106-387 5 FLG LOCKNUT (M10-1.50) 106-139 5 STUD BOLT (M10-1.50 X 42MM) 117-442 2 SUPPORT MAT 105-874 2 FLG LK BOLT (3/8-NC X 1-1/2") 300-1578 1 BOTTOM FUEL TANK SUPPORT 105-826 2 FLG LK BOLT (3/8-NC X 1") 105-845 4 FLG LOCKNUT (3/8-NC) 329-114 2 LOCK TAB 107-193 4 SCREW (M6-1.00 X 16MM,BUT SOC) 329-115 1 LOCK STRAP 115-180 1 ALL THREAD (1/8-NPT) 115-172 1 COLLAR (02NF-02NF) 117-1014 2 ABRASION SLEEVE (.75" X 30") 116-322 5 BULK HOSE (1/2",SOLD PER 1"") 300-2408 1 FUEL VENT SUPPORT 215-1091 1 BRAIDED GROUND STRAP 105-214 1 FLG SCREW (#10-24 X .5") 362-1037 1 BOTTOM SUPPORT MAT

REMARKS

RETURN HOSE COMES WITH ENGINE (1X), SEE FOOTNOTE #2

LONG THREADED END GOES TOWARD FRAME USE LOCTITE 271

SEE F/N 1 SEE F/N 1 SEE F/N 1

NOT SHOWN:

FOOTNOTES:

1. PART OF EC KIT 191-514. ALSO SEE PAGES ENTITLED "BATTERY" & "CONSOLE" FOR MORE EC KIT PARTS. 2. MACHINES BEFORE S/N CMW420SXA80000244 HAVE AN EXTERNAL PRE-FILTER AND REQUIRE ONLY 33"

NOTE:

02

ID0138813

78

ARMREST

ENDS WITH S/N CMW420SXP80000236 3 420SX

2

4

5

6 6

1

05

ID0162229

79

ARMREST

ENDS WITH S/N CMW420SXP80000236 420SX REF PART NO. NUMBER

QTY

1 300-2759 2 313-707 3 117-314 4 105-834 5 105-826 6 106-159

1 1 1 2 2 2

NOT SHOWN:

190-1113

DESCRIPTION

REMARKS

ARM REST BRACKET UPPER ARMREST BRACKET ARM REST FLG LOCKNUT (3/8-NC) FLG LK BOLT (3/8-NC X 1") FLG SCREW (1/4-NC X 3/4")

ARM REST KIT

INCL. REF NO.'S 1 THRU 5

FOOTNOTES:

NOTE:

05

ID0162229

80

JOYSTICK/ARMREST

BEGINS WITH S/N CMW420SXP80000236 420SX

14 1 15

2

13 2 8

3 4 6 3 4

9 6

10 7

6

11

5 12

7

11

12

03

T ON FR

ID0201259

81

JOYSTICK/ARMREST

BEGINS WITH S/N CMW420SXP80000236 420SX REF PART NO. NUMBER

QTY

1 215-1003 2 106-528 3 105-284 4 106-237 5 300-6091 6 105-1256 7 106-015 8 117-314 9 106-159 10 300-6100 11 105-820 12 107-754 13 150-1928 14 501-343 15 105-811

1 4 4 4 1 4 4 1 2 2 8 8 2 4 4

DESCRIPTION

REMARKS

JOYSTICK SCREW (M6-1.00 X 20MM, SOC) WASHER (3/16") LOCKNUT (M6-1.00,PRV TRQ,NLK) CONTROL ARM BOLT (1/4-NC X 1", SOC, ZP) NUTSERT (1/4-NC) ARM REST FLG SCREW (1/4-NC X 3/4") VALVE COVER FLG LK BOLT (1/4-NC X 3/4") CLIP NUT (1/4", CVR .125"" THK) FLOW CONTROL VALVE BOLT (#10-24 X 1/2", SOC) LOCKNUT (#10-24)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0201259

82

LIGHT KIT 420SX

1 3 2

5 5 4

5

5

7 9 6 12 8

10

1

6 11

03

ID0156054

83

LIGHT KIT 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

2 1 4 2 4 2 1 1 1 1 1 1

217-007 323-596 105-814 107-087 111-142 110-373 217-762 110-259 213-429 106-654 105-197 105-884

DESCRIPTION

REMARKS

WORKING LIGHT (CLEAR, RECT) FRONT LIGHT BRACKET FLG LOCKNUT (3/8-NC) U-BOLT (3/8-NC X 5") CABLE CLAMP (.375") BOLT-ON CLAMP (13/16") ROCKER SWITCH (SPDT) BOLT-ON CLAMP (.625") LIGHT KIT HARNESS SCREW (M10-1.50 X 16MM) BOLT (1/4-NC X 1") WASHER (1/2")

INCLUDES MOUNTING HARDWARE

LIGHT KIT

INCL. REF NO.'S 1 THRU 12, PLUS 4X 214-104, 4X 157-645, & 2X 214-103

SEE FOOTNOTE 1

NOT SHOWN:

191-527

FOOTNOTES:

NOTE:

03

ID0156054

84

SMALL TIRE WEIGHT KIT 420SX

3 2

3

1

3

3

03

1

ID0170023

85

SMALL TIRE WEIGHT KIT 420SX

REF PART NO. NUMBER

QTY

190-1149 1 300-2809 2 105-994 3 106-012

SMALL TIRE WEIGHT KIT 2 REAR WEIGHT 4 FLG LOCKNUT (5/8-NC) 4 FLANGE BOLT (5/8-NC X 3")

DESCRIPTION

REMARKS

INCL. REF #'S 1, 2 & 3. ALSO SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO PAGE "SMALL TIRE STOP KIT" (ID0170022) FOR MORE INFORMATION.

NOTE:

1. REFER TO PAGE "LIFT TROLLEY" (ID0055430) FOR PROPER POSITION OF TROLLEY ON FRAME IN RELATION TO TIRE SIZE.

03

ID0170023

86

SMALL TIRE STOP KIT 420SX

3 3

2

2 1

02

ID0170022

87

SMALL TIRE STOP KIT 420SX

REF PART NO. NUMBER

QTY

190-1148 1 300-2529 2 105-072 3 105-052

SMALL TIRE STOP KIT 1 STOP PLATE 2 LOCK WASHER (3/8") 2 BOLT (3/8-NC X 1-1/4")

REMARKS

DESCRIPTION

INCL. REF #'S 1,2 & 3. ALSO SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

1. REFER TO "SMALL TIRE WEIGHT KIT" (ID0070023) FOR MORE INFORMATION.

NOTE:

02

ID0170022

88

NOTES:

ID0134963

89

PLOW ATTACHMENTS

ID0135026

90

LIFT TROLLEY 420SX

(5)

(5)

LOCATION FOR LARGE TIRES

LOCATION FOR SMALL TIRES

13

6 12 15 14

7

8 16 2

9

3

7 8

18 5

9 4

8

9

1

10

7 4 5

2 3

19

17

3

11 20

09

ID0055430

91

LIFT TROLLEY 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 3 4 2 1 6 6 6 1 1 1 1 1 1 1 1 2 2 2

300-1402 181-975 106-471 125-544 300-1289 152-088 105-1082 106-398 106-355 177-225 181-974 125-754 125-773 106-806 327-846 183-856 177-1000 115-431 106-709 116-519

DESCRIPTION

LIFT TROLLEY TAPERED INSERT (1.75") FLG SCREW (M16-2.00 X 30MM) COMPOSTION BUSHING (1.756") MOUNT, LIFT TROLLEY CYL (3.5 X 1.75 X 8.0) SPC PORT SCREW (M16-2.00 X 75MM, 10.9) WASHER (M16, HARDENED) FLG NUT (M16-2.00, 10.9) TAPERED PIN (1.5 X 11.0 X M16) TAPERED INSERT (1.5") COMPOSITION BUSHING (2") COMPOSITION BUSHING (1.75") FLG LK SCREW (M12-1.75 X 25MM) PIN (2.00 X 4.70 W/TAB) TAPERED PIN (44.4MM X 135MM) TAPERED PIN (1.75 X 20.4 X M16) MALE BUMPER FLG LK NUT (M12-1.75) WASHER (M40, RUBBER)

REMARKS

SEE FOOTNOTE 2

USE SEAL KIT 190-174.

TORQUE TO 240 FT LBS., LOCTITE 271 (RED)

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INSTALL 2X URETHANE WASHER 116-519 IN LOWER BOSS RETAINER GROOVES. MORE INFORMATION AT PARTS PAGE ENTITLED "LOWER PLOW ARM".

2. SEE "TROLLEY STOP KIT" PAGE (ID0170022) AND "SMALL TIRE STOP KIT" PAGE (ID0170023) FOR MORE INFORMATION.

NOTE:

09

ID0055430

92

VIBRATOR 420SX

37

8 7

38

38

36

4

39 39

5

2

8

8 7 9

4

1 7

22

6

21 23

25

34 26

24 7 8 25 26 27

13

40

17 12 21 23

9

14

22

22 32

15

40 11

23

31

32

20

19

18

23 14

31 4

10

21

24

21

9

16

22

29 30

27

12

5

28

35 12

3

33 4 5 5

31 16

40 40 13

33

SEE FOOTNOTE 7

31 SEE FOOTNOTE 6

33

(21) SEE FOOTNOTE 2 05

ID0044577

93

VIBRATOR 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 VIBRATOR HOUSING 1 END COVER (FRONT) 1 END COVER (REAR) 7 CLIP NUT (M10-1.50) 7 FLG SCREW (M10-1.50 X 25MM) 1 COVER (MACHINED) 22 WASHER (M8, HARDENED) 22 LOCKNUT (M8-1.25, NLK) 18 FLG LK SCREW (M8-1.25 X 25MM) 1 REAR SHAFT 1 FRONT SHAFT 4 VIBRATOR WEIGHT 4 LOCKNUT (1/2-NC) 4 BOLT (1/2-NC X 3-3/4", GD8) 2 KEY, (.375" SQ. X .60" B.E.S.) 2 KEY, (.375" SQ. X 1.25 " B.E.R.) 1 KEY (3/8" X 2-29/64") 1 BEARING COVER 6 FLG LK SCREW (M8-1.25 X 16MM) 1 MOTOR SLEEVE (4.35 X 4.00 X .68" LG.) 4 INTERNAL SNAP RING (4.331") 4 INTERNAL SEAL (4.008") 4 BALL BEARING (1.968") 2 SPACER (2.75 X 1.980 X .787) 2 TANG LOCK WASHER (1.992") 2 THRUST LOCKNUT (1.967-NF) 2 SPUR GEAR (7.70 X 1.97 X .63 X 75T) 1 SIGHT GAUGE (16S) 1 PLUG (04S) 1 PLUG (16S) 8 TENSION BUSHING (1.375") 2 TAPERED PIN (1.375" x 10.57") 4 LYNCH PIN (7/16" X 2") 1 O-RING (916 D90) 2 STOP BUMPER 1 POSITION INDICATOR 2 SCREW (M12-1.75 X 30MM) 2 WASHER (M12, HARDENED) 2 LOCKNUT(M12-1.75,PRV TRQ,10.9) 8 WASHER (.531", HARDENED)

185-576 327-407 327-408 106-558 106-724 185-073 106-395 107-096 106-381 160-1005 160-1003 185-1046 105-065 105-549 160-1007 160-1008 165-929 327-554 106-380 177-188 115-488 155-898 126-123 160-1006 105-936 105-935 166-639 110-111 155-125 155-138 125-734 179-082 110-228 155-748 118-278 185-1040 105-273 106-397 106-685 106-743

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 3 W/MOTOR SPLINE TORQUE TO 90 Ft. Lbs.

SEAL WITH SILICONE SEE FOOTNOTE 5 SEE FOOTNOTE 2 SEAL W/NON-HARDENING GASKET SEALER & SEE FOOTNOTES 4 & 7 SEE FOOTNOTES 4 & 7

SEE FOOTNOTE 1

FOOTNOTES:

1. VIBRATOR HOUSING INCLUDES 8X REF #31, BUSHINGS 125-734. USE LOCTITE 680 (GREEN) OR 271 (RED).

2. LOCATE SNAP RING (REF #21) SO THAT BEARING OIL PORT IS NOT BLOCKED. 3. INSTALL BOLTS (REF #9) FIRST, USE LOCTITE 680 (GREEN) OR 271 (RED), NOTE THESE INSTALL FROM INSIDE THE HOUSING. 4. PRELUBRICATE BEARINGS & SEALS AT ASSEMBLY W/80W-90 GEAR OIL. 5. SEAL O.D. WITH SILICONE, INSTALL FLUSH WITH OUTSIDE OF BEARING COVER 327-554, REF #18.

6. REFER TO PARTS PAGE ENTITLED "LOWER PLOW ARM" FOR INSTALLATION OF URETHANE WASHER 116-519 IN LOWER ARM BOSSES. 7. USE SPECIAL TOOL KIT 190-1177 FOR INSTALLATION. NOTE:

05

ID0044577

94

VIBRATOR CROSS SECTION 420SX

.06 1.44

1.44

.18

.18 2.59

SECTION A-A

04

ID0051752

95

VIBRATOR CROSS SECTION 420SX

REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0051752

96

LOWER PLOW ARM 420SX

SEE FOOTNOTE 5

8 1 4

9 3

1 9 1

5 8 2

10 7

9 SEE FOOTNOTE 6 9 3

SEE FOOTNOTE 4

8 SEE FOOTNOTE 7

A 1 8

7 6

DETAIL A SEE FOOTNOTES 3, 7 & 8

10 3

08

ID0055429

97

LOWER PLOW ARM 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10

4 1 3 1 1 1 2 4 4 2

125-772 181-974 106-471 185-586 177-225 177-219 105-964 157-1004 116-519 115-466

DESCRIPTION

COMPOSITION BUSHING (1.5") TAPERED INSERT (1.5") FLG SCREW (M16-2.00 X 30MM) LOWER ARM TAPERED PIN (1.5 X 11.0 X M16) PIN, 1.50 x 20.75 x M16 WASHER (.656") SHAFT SEAL (EXCLUDER 2.0 X .313 X 1.5) WASHER (M40, RUBBER) EXTERNAL SNAP RING (1.500")

REMARKS

SEE FOOTNOTES 1 & 7

SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTES 3, 7 & 8 SEE FOOTNOTE 4 & 5

FOOTNOTES:

1. INSTALL EACH BUSHING, REF #1, (125-772) .475" BELOW FLUSH WITH OUTSIDE OF BOSS. 2. REFER TO PAGE ENTITLED "SKID SHOES" FOR MORE INFORMATION..

3. OPEN SIDE OF SEAL MUST FACE TOWARD THE OUTSIDE OF THE ARM. INSTALL 1/8" BELOW FLUSH WITH OUTSIDE OF BOSS. 4. INSTALL 2X URETHANE WASHER 116-519 IN RETAINER GROOVES IN VIBRATOR HOUSING LOWER BOSSES. 5. INSTALL 2X URETHANE WASHER 116-519 IN RETAINER GROOVES IN LIFT TROLLEY LOWER BOSSES. 6. SOD CUTTER KIT 190-1075. REFER TO PAGE ENTITLED "SOD CUTTER KIT" FOR MORE INFORMATION. 7. USE SPECIAL TOOL KIT 190-1178 FOR INSTALLATION. 8. SHAFT SEAL 157-1003 HAS BEEN SUPERSEDED WITH SEAL 157-1004. USE 157-1004 FOR ALL REPLACEMENTS. 9. 157-1004 BEGINS WITH S/N ________

08

ID0055429

98

UPPER PLOW ARM 420SX

6 8

28 20 27

23 3

25 6

8

6

7 25

24

6

7 3

25 21

22

4

2 6 19

7

4

3

3

15

14

26

16

8

1 11 18

19

12 17

9 13 5 17

05

18

ID0055428

99

UPPER PLOW ARM 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10* 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

2 1 4 2 2 6 3 3 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 3 1 1 1

118-418 327-856 106-397 106-335 106-354 106-598 108-185 107-319 177-222 181-974 177-1000 181-975 118-278 106-395 107-096 177-221 106-471 125-772 125-544 300-3328 177-220 106-337 106-685 118-389 177-107 327-710 115-1000 300-3329

DESCRIPTION

ISOLATOR SPRING CLAMP, TOP ARM WASHER (M12, HARDENED) SCREW (M12-1.75 X 70MM) FLANGE NUT (M12-1.75) WASHER (9/16" HARDENED) SCREW (M14-2.00 X 110MM, 8.8) LOCKNUT (M14-2.0,PRV TRQ.10.9) TAPERED PIN (1.50 X 10.50 X M16) TAPERED INSERT (1.5") TAPERED PIN (1.75 X 20.4 X M16) TAPERED INSERT (1.75") STOP BUMPER WASHER (M8, HARDENED) LOCKNUT (M8-1.25, NLK) SPACER (1.0 X .50 X 1.40 LG) FLG SCREW (M16-2.00 X 30MM) COMPOSITION BUSHING (1.5") COMPOSTION BUSHING (1.756") LEFT SIDE CABLE GUIDE SPACER (1.0 X .50 X 2.90 LG.) SCREW (M12-1.75 X 110MM) LOCKNUT(M12-1.75,PRV TRQ,10.9) EYE LEAF SPRING BUSHING, SPRING EYE TOP ARM LEAF SPRING RIGHT SIDE CABLE GUIDE

REMARKS

SEE FOOTNOTE 2

SEE FOOTNOTE 1 SEE FOOTNOTE 1 & LOCTITE 680 (GREEN)

NOT SHOWN:

FOOTNOTES:

1. 118-387, LEAF SPRING ASSY, INCLUDES REF NO. 24 AND 2X REF. NO. 25 2. REFER TO PAGE ENTITLED "LIFT TROLLEY" FOR MORE INFORMATION

NOTE:

05

ID0055428

100

SOD CUTTER KIT (12.5" OD) 420SX

8

2 1

11 3 4

2 6 7

5 9

A 12

4

3

10

DETAIL A

04

ID0154427

101

SOD CUTTER KIT (12.5" OD) 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 2 2 2 1 6 6 6 1 1 1 1

185-1007 170-1011 157-537 125-008 177-1010 106-396 105-876 105-894 115-524 106-612 106-355 106-398

DESCRIPTION

COULTER BLADE (.25 X 3.06 X 12.5 OD) COULTER HUB (5.25" OD) WIPER SEAL (1.000") BALL BEARING (1.000") PIN (1.00 X .656 X 1.940 LG) WASHER (M10, HARDENED) SCREW (M10-1.50 X 35MM) LOCKNUT(M10-1.50,PRV TRQ,10.9) EXTERNAL SNAP RING (1.000") SCREW (M16-2.00 X 180MM, 10.9) FLG NUT (M16-2.00, 10.9) WASHER (M16, HARDENED)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

190-1075

SOD CUTTER KIT (12.5" OD)

INCL. REF NO.'S 1 THRU 12

FOOTNOTES:

1. OPEN SIDE OF WIPER SEAL MUST FACE AWAY FROM THE COULTER BLADE AND INSTALLS FLUSH WITH OUTSIDE OF COULTER HUB. 2. LOCTITE (RED OR GREEN) & PRESS ONTO PIN. INSTALL AGAINST SNAP RING. 3. LOCTITE (RED), TORQUE TO 240 Ft. Lbs.

NOTE:

04

ID0154427

102

SKID SHOES 420SX

13 9

6

11

12 2

8 7

07

5

3

10 4

1

ID0055431

103

SKID SHOES 420SX

REF PART NO. NUMBER

QTY

1 125-772 2 177-219 3 115-466 4 157-1004 5 105-884 6 105-172 7 105-964 8 106-471 9 115-341 10 327-901 11 327-900 12 300-8083 13 300-8084

4 1 2 4 4 4 2 2 2 1 1 1 1

DESCRIPTION

COMPOSITION BUSHING (1.5") PIN, 1.50 x 20.75 x M16 EXTERNAL SNAP RING (1.500") SHAFT SEAL (EXCLUDER 2.0 X .313 X 1.5) WASHER (1/2") BOLT (1/2-NF X 1") WASHER (.656") FLG SCREW (M16-2.00 X 30MM) SHOCK MOUNT, 80X57C 1/2-20 SKID SHOE (LEFT) SKID SHOE (RIGHT) RIGHT HI-FLOAT SKID SHOE LEFT HI-FLOAT SKID SHOE

REMARKS

SEE FOOTNOTES 1 & 4 SEE FOOTNOTES 2, 4, 5, & 6

SEE FOOTNOTE 3

SEE FOOTNOTE 7 SEE FOOTNOTE 7

NOT SHOWN:

FOOTNOTES:

1. INSTALL EACH BUSHING (REF #1) .475" BELOW FLUSH WITH OUTSIDE OF BOSS. 2. 4X OPEN SIDE OF SEAL MUST FACE TOWARD OUTSIDE OF SKID SHOE BOSS. INSTALL 1/8" BELOW FLUSH WITH OUTSIDE OF BOSS. SEE DETAIL "A" ON GRAPHICS PAGE. 3. AFTER BOTH END BOLTS (REF. NO. 8) ARE FULLY TIGHTENED, THE SKID SHOES MUST TURN FREELY ON THE SHAFT. 4. USE SPECIAL TOOL KIT 190-1178 FOR INSTALLATION. 5. SHAFT SEAL 157-1003 HAS BEEN SUPERSEDED WITH SEAL 157-1004. USE 157-1004 FOR ALL REPLACEMENTS. 6. 157-1004 BEGINS WITH S/N ________ 7. FOR USE IN SOFT OR SANDY SOIL CONDITIONS.

07

ID0055431

104

NOTES:

ID0134963

105

HYDRAULICS

ID0135071

106

COOLER/FILTER HYDRAULICS 420SX

13 14 12 18 5

1 2

11 8 2

2

9 10

19 3

17

2

15

7

2

8 16

6

16

16 17 2

17

2

4 2

04

5

ID0141525

107

COOLER/FILTER HYDRAULICS 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

1 TEE (16S-08O-16H) 8 WORM CLAMP (1" TO 1-3/4") 33 BULK HOSE (1", SOLD PER FT) 19 BULK HOSE (1", SOLD PER FT) 2 S/O COUPLER (16S-16H90) 1 OIL COOLER 36 BULK HOSE (1", SOLD PER FT 2 S/O COUPLER (16S-16H45) 5 BULK HOSE (1", SOLD PER FT) 1 FILTER ELEMENT (1-3/8 UNF) 1 FILTER HEAD 1 HYDRAULIC FILTER BRACKET 4 FLG LK BOLT (3/8-NC X 5/8") 2 FLG SCREW (M8-1.25 X 20MM, GD8) 16 BULK STRIP (3/4" X .25"THK, SOLD PER 1") 6 FLG LOCKNUT (M10-1.50) 7 FLG LK SCREW (M10-1.50 X 20MM) 2 LOCKNUT (M8-1.25,PRV TRQ,10.9) 1 BOLT-ON CLAMP (1-5/8")

152-096 111-011 116-460 116-460 154-188 194-869 116-460 155-230 116-460 159-074 157-946 329-366 501-153 106-162 115-399 106-387 106-382 106-561 110-332

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO ATTACHMENT HYDRAULICS PAGE FOR DETAILS OF HIDDEN OBJECTS

04

ID0141525

108

TANDEM PUMP HYDRAULICS 420SX

2

(13)

(10) 3

(7) SEE FOOTNOTE 2 4

13 11

23 15

7

5

1 8

16 17 11 18

9 19 10 11 20

12

6 21 14 11 22

05

ID0141548

109

TANDEM PUMP HYDRAULICS 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1 ATTACHMENT SPEED MANIFOLD 1 CONNECTOR (06O-08S90) 1 HOSE (06OFX90-30"-3000) 1 ABRASION SLEEVE (1.00" X 20"") 1 HOSE (08OFX90S-38"-3000) 1 ABRASION SLEEVE (1.00" X 28"") 1 RUN TEE (10S-08O-04O) 1 HOSE (08OFX90S-26"-3000) 1 ABRASION SLEEVE (1.00" X 21") 1 S/O COUPLER (12S-12H) 4 WORM CLAMP (1" TO 1-3/4") 31 BULK HOSE (3/4", SOLD PER FT) 1 S/O COUPLER (20S-20H) 1 ABRASION SLEEVE (1.59" X 28") 21 BULK HOSE (1-1/4",SOLD PER FT) 1 CONNECTOR (10O-12S45) 1 HOSE (10OFX90-17"-3000) 1 S/O COUPLER (16S-20H90) 1 CONNECTOR (06O-10S) 1 CONNECTOR (10S-10O90) 1 CONNECTOR (06S-08090) 1 S/O COUPLER (12S-12H90-06SF) 1 CONNECTOR (08S-08O)

150-1126 154-227 157-822 117-672 159-824 117-409 154-473 154-740 117-607 155-046 111-011 116-636 155-004 117-708 116-587 154-470 515-597 155-149 154-369 154-298 154-253 155-198 154-233

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 PORT "P1"

NOT SHOWN:

FOOTNOTES:

1. REFER TO HYDRAULIC TANK PARTS PAGE (ID0138863) FOR ORIENTATION. 2. USE 214-854, TEMP SWITCH (1/4 NPT-M) FOR REPLACEMENT PART.

NOTE:

05

ID0141548

110

JOYSTICK PLUMBING

"2" (5 & 15)

420SX PILOT HOSES ENDS WITH S/N CMW420SXP0000236.

"T" (10, 21 & 9) "P" (8 & 28) "3" (5 & 4)

"1" (5 & 12) "4" (5 & 14)

BOTTOM VIEW OF JOYSTICK

1

3

29 26

24

27 6

29

6

26

4 3

25 29

12

27 28

20

22

19 19

22

23

7 9

2 17 14

10

5

21

15 16

5 5

8

5

18 18 15 16

11 13

08

ID0141284

111

JOYSTICK PLUMBING

420SX PILOT HOSES ENDS WITH S/N CMW420SXP0000236.

REF PART NO. NUMBER

QTY

1 158-147 2 215-1003 3 105-130 4 159-713 5 155-133 6 154-055 7 154-473 8 154-278 9 154-706 10 154-316 11 154-668 12 159-713 13 154-276 14 150-1959 15 158-992 16 155-091 17 117-718 18 117-1011 19 118-243 20 154-220 21 154-898 22 117-218 23 117-676 24 158-627 25 106-538 26 106-893 27 154-226 28 154-692 29 105-095

1 1 3 1 4 2 1 1 1 1 1 1 1 1 2 2 1 2 2 1 1 2 1 1 2 2 2 1 4

DESCRIPTION

REMARKS

HYD CONTROL VALVE (3-SPOOL) JOYSTICK BOLT (5/16-NC X 2-1/4") HOSE (04JFX-54"-500) CONNECTOR (04J-04S) CONNECTOR (04J-06S90) RUN TEE (10S-08O-04O) CONNECTOR (04S-04O) HOSE (04OFX90S-40"-3000) RUN TEE (04S-04O-04O) HOSE (04OFX-32"-3000) HOSE (04JFX-54"-500) CONNECTOR (04O-08S90) CONNECTOR (04O-04OFX45) HOSE (04JFX-27"-500) CONNECTOR (04J-04S90) ABRASION SLEEVE (1" X 36"") ABRASION SLEEVE (.75" X 25") ABRASION SLEEVE (.750" X 50") CONNECTOR (04O-06S) HOSE (04OFX45-54"-3000) ABRASION SLEEVE (1.00" X 52") ABRASION SLEEVE (1.00" X 30") SOLENOID VALVE LOCKNUT (M6-1.00,PRV TRQ,10.9) SCREW (M6-1.00 X 55MM) CONNECTOR (04O-06S90) HOSE (04OFX-54"-3000) WASHER (1/4")

NOT SHOWN:

FOOTNOTES:

NOTE:

1. FOR PROPER LOCATION OF HOSES ON BOTTOM OF JOYSTICK CLOSELY OBSERVE AUXILARY VIEW, IN CLOCKWISE ROTATION FROM PIGTAIL, FOR WHICH FITTING NUMBER AND WHICH HOSE NUMBER TO CONNECT TO WHICH PORT. 2. FOR REPLACEMENT HANDLE FOR JOYSTICK VALVE ORDER 110-442.

08

ID0141284

112

JOYSTICK PLUMBING

420SX PILOT HOSES BEGINS WITH S/N CMW420SXP0000237

"P" (8, 14 & 28)

"3" (5 & 4)

"1" (5 & 12)

BOTTOM VIEW OF JOYSTICK

1

3

15 21

24 6

15

6

21

4 3

25 15

12

20

18 16

19 19 22

23

7 9

2 17 14

10

8

5

5

11 13 01

ID0262211

113

JOYSTICK PLUMBING

420SX PILOT HOSES BEGINS WITH S/N CMW420SXP0000237 REF PART NO. NUMBER

QTY

1 158-147 2 215-1003 3 105-130 4 159-713 5 155-133 6 154-055 7 154-473 8 154-278 9 154-706 10 154-316 11 154-668 12 159-713 13 154-276 14 150-1959 15 105-095 16 154-692 17 117-718 18 154-226 19 118-243 20 154-220 21 106-893 22 117-218 23 117-676 24 158-627 25 106-538

1 1 3 1 2 2 1 1 1 1 1 1 1 1 4 1 1 1 2 1 2 1 1 1 2

DESCRIPTION

REMARKS

HYD CONTROL VALVE (3-SPOOL) JOYSTICK BOLT (5/16-NC X 2-1/4") HOSE (04JFX-54"-500) CONNECTOR (04J-04S) CONNECTOR (04J-06S90) RUN TEE (10S-08O-04O) CONNECTOR (04S-04O) HOSE (04OFX90S-40"-3000) RUN TEE (04S-04O-04O) HOSE (04OFX-32"-3000) HOSE (04JFX-54"-500) CONNECTOR (04O-08S90) CONNECTOR (04O-04OFX45) WASHER (1/4") HOSE (04OFX-54"-3000) ABRASION SLEEVE (1" X 36"") CONNECTOR (04O-06S90) ABRASION SLEEVE (.750" X 50") CONNECTOR (04O-06S) SCREW (M6-1.00 X 55MM) ABRASION SLEEVE (1.00" X 52") ABRASION SLEEVE (1.00" X 30") SOLENOID VALVE LOCKNUT (M6-1.00,PRV TRQ,10.9)

NOT SHOWN:

FOOTNOTES:

NOTE:

1. FOR PROPER LOCATION OF HOSES ON BOTTOM OF JOYSTICK CLOSELY OBSERVE AUXILARY VIEW, IN CLOCKWISE ROTATION FROM PIGTAIL, FOR WHICH FITTING NUMBER AND WHICH HOSE NUMBER TO CONNECT TO WHICH PORT. 2. FOR REPLACEMENT HANDLE FOR JOYSTICK VALVE ORDER 110-442.

01

ID0262211

114

JOYSTICK PLUMBING

CONTROL VALVES 420SX BEGINS WITH S/N CMW420SXP80000245

PORT "T" (REF 16 & REF 17)

PORT "2" (REF 11 & REF 10)

PORT "4" (REF 11 & REF 9)

NOTE: REFER TO "JOYSTICK PLUMBING-PILOT HOSES" PAGE ID0141284.

BOTTOM VIEW OF JOYSTICK 18 17 6 2 2

1

5

4

7

8 16 11 11 17

3

10

19

9

9

10 14

2

13

15

12

T ON FR

15

12 15

R

L

06

15

ID0201258

115

JOYSTICK PLUMBING

CONTROL VALVES 420SX BEGINS WITH S/N CMW420SXP80000245 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

190-1325 150-1928 154-055 154-032 515-135 117-612 154-265 154-226 150-2082 150-2184 150-2184 155-133 150-2185 150-2185 155-091 118-244 154-316 154-898 117-218 158-627

QTY

2 4 2 1 1 1 1 1 1 1 2 1 1 2 4 1 1 1 1

DESCRIPTION

420SX CRUISE KIT FLOW CONTROL VALVE CONNECTOR (04J-06S90) CONNECTOR (04J-06S) HOSE (04OFX45-48"-3000) ABRASION SLEEVE (1.00" X 46") UNION RUN TEE (04OFX-04O-04O) CONNECTOR (04O-06S90) HARDLINE HOSE (04JFX-18.5"-500-DL) HOSE (04JFX-18.5"-500-DL) CONNECTOR (04J-04S) HOSE (04JFX-22.5"-500-DL) HOSE (04JFX-22.5"-500-DL) CONNECTOR (04J-04S90) ABRASION SLEEVE (.750" X 18") RUN TEE (04S-04O-04O) HOSE (04OFX45-54"-3000) ABRASION SLEEVE (1.00" X 52") SOLENOID VALVE

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. CRUISE KIT NOT REQUIRED FOR MACHINES AFTER S/N CMW420SXP80000245.

NOTE:

1. FOR PROPER LOCATION OF HOSES ON BOTTOM OF JOYSTICK CLOSELY OBSERVE AUXILARY VIEW, IN CLOCKWISE ROTATION FROM PIGTAIL, FOR WHICH FITTING NUMBER AND WHICH HOSE NUMBER TO CONNECT TO WHICH PORT. 2. FOR REPLACEMENT HANDLE FOR JOYSTICK VALVE ORDER 110-442.

06

ID0201258

116

GROUND DRIVE HYDRAULICS 420SX

(2) (12) 2 12 1 5 10 2

6

9 4 3 4 6 3 5 7

8 11

11 01

ID0138841

117

GROUND DRIVE HYDRAULICS 420SX

REF PART NO. NUMBER

QTY

1 2 3* 4 5 6 7 8 9 10 11 12

1 2 2 2 2 2 1 1 1 1 2 1

159-781 154-228 155-199 154-301 154-298 154-315 158-984 158-984 154-411 117-412 117-396 514-051

DESCRIPTION

REMARKS

HOSE (06OFX45S-35"-3000) UNION (06O-06OFX90) REDUCER (16S-10SF) CONNECTOR (10S-10O) CONNECTOR (10S-10O90) UNION (10O-10OFX90) HOSE (10OFX45-32"-3000) HOSE (10OFX45-32"-3000) CONNECTOR (04S-06O) ABRASION SLEEVE (1.00" X 34") ABRASION SLEEVE (1.25" X 28") BRANCH TEE (08S-06O-06O)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0138841

118

STEERING CYLINDER 420SX

9

9

3

7 6 2 12

5

8

11 13 4 1

14

2 10

6 7

02

ID0051570

119

STEERING CYLINDER 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 2 1 1 1 2 2 1 2 1 1 1 1 1

151-044 154-252 105-1085 106-033 177-267 105-398 105-121 125-770 150-1320 177-311 125-771 515-753 154-728 117-411

DESCRIPTION

CYL (2.0 X 1.0 X 6.0) CONNECTOR (04S-04O90) SHOULDER BOLT (1"-NC X 4") JAM NUT (1-NC) PIN (1.25" X 3.75") WASHER (1/2") BOLT (1/2-NC X 1") COMPOSITION BUSHING (1.000") CONNECTOR (06S-040, .035 ORF) CYLINDER SPACER COMPOSITION BUSHING (1.25") HOSE (04OFX90L-44"-3000) HOSE (04OFX90S-36"-3000) ABRASION SLEEVE (1.00" X 32")

REMARKS

USE LOCTITE 271 OR EQUIVALENT

USE LOCTITE 271 OR EQUIVALENT

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0051570

120

ATTACHMENT HYDRAULICS 420SX

21 7

2 6 2

8

9 10

3

16 19

11

15

18

11

1 20

14

12

5

4 13 22 17

04

ID0147721

121

ATTACHMENT HYDRAULICS 420SX

REF PART NO. NUMBER

QTY

1 150-1126 2 154-227 3 515-657 4 159-899 5 117-322 6 154-221 7 159-157 8 154-228 9 155-146 10 116-460 11 111-011 12 150-1209 13 116-460 14 154-300 15 105-047 16 105-031 17 115-903 18 110-259 19 105-207 20 105-845 21 117-672

1 ATTACHMENT SPEED MANIFOLD 2 CONNECTOR (06O-08S90) 1 HOSE (06OFX90L-23"-3000) 1 HOSE (10OFX90-52"-3000) 1 ABRASION SLEEVE (1.59" X 34"") 1 CONNECTOR (06S-06O) 1 QDC ADAPTER (02-06OF) 1 UNION (06O-06OFX90) 1 S/O COUPLER (12S-16H90) 10 BULK HOSE (1", SOLD PER 1') 4 WORM CLAMP (1" TO 1-3/4") 1 BRANCH TEE (12O-16-16) WITH MOUNT 37 BULK HOSE (1", SOLD PER FT) 1 CONNECTOR (10O-12S90) 2 LOCKNUT (3/8-NC) 2 BOLT (3/8-NC X 1") 1 ABRASION SLEEVE (1.59" X 50"") 1 BOLT-ON CLAMP (.625") 2 BOLT (3/8-NC X 4-1/4") 1 FLG LOCKNUT (3/8-NC) 1 ABRASION SLEEVE (1.00" X 20"")

DESCRIPTION

REMARKS

PORT "AUX P" SEE FOOTNOTE 1 PORT "F1" PORT "T"

REFER TO PLOW HYDRAULICS PORT "P2"

NOT SHOWN:

FOOTNOTES:

1. "NO FRONT VALVE OPTION" CONNECTS AT THIS LOCATION WHEN USED, REFER TO VAVLE HYDRAULICS, ID0139746.

NOTE:

04

ID0147721

122

PLOW MOTOR HYDRAULICS 420SX

21 5 23 24

20

9 9

16 25

22 17

19 7

8

7

18

SEE FOOTNOTES 1&2

8 13

1 11

12 6

2 3

4 14

10 03

5

15 ID0051716

123

PLOW MOTOR HYDRAULICS 420SX

REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

150-1057 106-598 105-840 514-049 154-308 154-286 105-302 105-359 105-357 150-4148 117-214 150-1343 117-322 150-1339 117-612 514-243 154-425 154-448 150-1342 115-754 150-1338 117-994 150-1340 117-323 300-2557

QTY

1 2 2 1 2 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

HYDRAULIC MOTOR WASHER (9/16" HARDENED) SCREW (M14-2.0 X 40MM) CONNECTOR (04S-06O90) CONNECTOR (10O-12S) CONNECTOR (12O-16S90) BOLT (5/8-NC X 2", GD8) WASHER (5/8) LOCKNUT (5/8-NC) HOSE (10OFX90S-47"-3000) ABRASION SLEEVE (1.25" X 40") HOSE (12OFX-44"-3000) ABRASION SLEEVE (1.59" X 34"") HOSE (06OFX-55"-3000) ABRASION SLEEVE (1.00" X 46") BK CONNECTOR (10O45BK) BK CONNECTOR (060-06O45BK) BK CONNECTOR (12O-12O45BK) HOSE (12OFX45-37"-3000) ABRASION SLEEVE (1.59" X 30") HOSE (06OFX90S-56"-3000) ABRASION SLEEVE (1.00" X 53") HOSE (10OFX45-41"-3000) ABRASION SLEEVE (1.25" X 37") BULKHEAD MOUNT PLATE

REMARKS

SEAL REPAIR KIT 500-747 & SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. USE HI-TEMP SILICONE (RED) 2. INSTALL USING 2X ALIGNMENT STUDS (260-1038) AS SUPPLIED IN SPECIAL ASSY. TOOL KIT 190-1177.

NOTE:

03

ID0051716

124

ATTACHMENT VALVE HYDRAULICS 420SX

7

2

6

7

2 5

2

7

2

4 1

PRESSURE RETURN

2 3

03

8

ID0139746

125

ATTACHMENT VALVE HYDRAULICS 420SX

REF PART NO. NUMBER

QTY

191-509 150-1127 154-300 515-261 150-1239 150-1238 515-048 514-243 106-108

1 5 1 1 1 1 3 2

1 2 3 4 5 6 7 8

DESCRIPTION

ATTACHMENT VALVE KIT ATTACHMENT MANIFOLD CONNECTOR (10O-12S90) HOSE (10OFX-18"-3000) HOSE (10OFX90S-10"-3000) HOSE (10OFX90S-13"-3000) HOSE (10OFX45-18"-3000) BK CONNECTOR (10O45BK) BOLT (3/8-NC X 4-3/4")

REMARKS

INCLUDES REF. #'S 1-8

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS ATTACHMENT VALVE KIT REQUIRED ONLY ONCE PER TRACTOR FOR TRENCHER OR BORING ATTACHMENT, REFER TO PART PAGE ID0142708.

03

ID0139746

126

PLOW LIFT HYDRAULICS

14

420SX

15

16

17

10

11 13

9 7 6

12

1 2

5

6 8

4

3

03

ID0142426

127

PLOW LIFT HYDRAULICS 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

152-088 125-773 125-754 327-846 106-806 157-381 515-521 150-1696 117-622 154-342 150-1210 117-1015 110-030 110-442 365-478 106-078 158-147

DESCRIPTION

REMARKS

CYL (3.5 X 1.75 X 8.0) SPC PORT COMPOSITION BUSHING (1.75") COMPOSITION BUSHING (2") PIN (2.00 X 4.70 W/TAB) FLG LK SCREW (M12-1.75 X 25MM) CONNECTOR (08S-06O90S) HOSE (06OFX45S-42"-3000-AR) HOSE (06OFX45-25"-3000-AR) ABRASION SLEEVE (1.25" X 20") CONNECTOR (06S-06O90) CONNECTOR (06S-06O90, .047 ORF) ABRASION SLEEVE (1.25" X 16") CABLE TIE (1/16" TO 4") HANDLE (3/8-NC, GREEN) LEVER (5.88") NUT (M8-1.25) HYD CONTROL VALVE (3-SPOOL)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0142426

128

TRENCHER LIFT HYDRAULICS 420SX

10 11

8

9

2 1 3

4

6 5 6

5

7

04

ID0142434

129

TRENCHER LIFT HYDRAULICS 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11

1 1 1 1 2 2 1 1 1 1 1

154-364 154-226 150-1977 150-1978 154-296 154-275 118-270 158-147 106-078 110-442 365-478

DESCRIPTION

CONNECTOR (04O-06S90, ORF) CONNECTOR (04O-06S90) HOSE (04OFX90L-78"-3000) HOSE (04OFX90L-74"-3000) CAP (04OF) BK CONNECTOR (04O-04OBK) ABRASION SLEEVE (1.25" X 70") HYD CONTROL VALVE (3-SPOOL) NUT (M8-1.25) HANDLE (3/8-NC, GREEN) LEVER (5.88")

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. REFER TO PARTS PAGE ID0142619 (TRENCHER) FOR DESTINATION OF THESE BULKHEAD FITTINGS.

NOTE:

04

ID0142434

130

HYDRAULIC CYLINDER (3.0" X 1.75" X 8.0")

A

10 12 4 5 6 3

13

14

8 2

7 9 1

11

A

01

ID0055441

131

HYDRAULIC CYLINDER (3.0" X 1.75" X 8.0") REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14

152-088 150-761 149-302 149-301 125-784 157-031 157-554 157-030 157-032 157-550 106-122 157-549 105-363 150-1438 150-436

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

CYL (3.0 X 1.75 X 8.0) SP PORT CYLINDER HEAD (3.5 x 1.75) LOCK RING (3.5) CYLINDER PISTON (3.5 X 1.75) WEAR RING O-RING (234 D90) BACKUP RING (234 D90) O-RING (338 D90) BACKUP RING (338 D90) U-SEAL (1.750") BOLT (7/8-NC X 2-1/4", GD8) WIPER SEAL (1.750") WASHER (7/8") CYLINDER BARREL (3.5 X 8.0) SPC PORT CYLINDER ROD (1.75 X 8.0)

REMARKS

INCLUDES REF NO.'S 1-12. SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. SEAL KIT P/N: 190-174 2. APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 290-325 FT-LBS

NOTE:

01

ID0055441

132

HYDRAULIC CYLINDER 2" X 1" X 6"

2

1 3 4

5

6

7

07

ID0023390

133

HYDRAULIC CYLINDER 2" X 1" X 6" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-044 190-165 150-778 150-294 106-096 150-775 150-772 150-424

QTY

DESCRIPTION

REMARKS

CYL (2" X 1" X 6") SEAL REPAIR KIT (2.0" X 1.0") LOCK RING (2.0") CYLINDER BARREL FLG BOLT (1/2-NC X 1-3/4",GD8) CYLINDER PISTON (2.0 X 1.0") CYLINDER HEAD (2.0" X 1.0") ROD

INCLUDES REF NO.'S 1 THRU 7

1 1 1 1 1 1 1

SEE FOOTNOTE 1

NOT SHOWN:

259-100 259-235 259-239 259-241 259-188

U-SEAL INSTALLER (1"-1.499") WIPER INSTALLER (1") WIPER/SEAL INSTALLER (2") PISTON INSTALLER (2") CYL HEAD SPANNER - TWO PIN

SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. APPLY LOCTITE 27` OR 277. TORQUE TO 90-100 FT-LBS (120-135 N .M.) 2. REFER TO INSTRUCTION 051-005 3. REFER TO INSTRUCTION 050-228

NOTE:

07

ID0023390

134

135

136

VALVE SERVICE PARTS

1 2

5 7

3

2 4 9

4

8 4

10

6

02

ID0155255

137

VALVE SERVICE PARTS REF PART NO. NUMBER

QTY

1 500-1046 2 500-1051 3 153-063 4 500-1053 5 155-074 6 500-1096 7 500-969 8 500-1050 9 500-1052 10 499-143

-

DESCRIPTION

REMARKS

BP3/SD5 LOCKOUT VALVE 8IM/SD5 KIT VALVE SPRING KIT VALVE BODY SAE -08 PLUG RELIEF VALVE KIT POWER BEYOND SLEEVE NO. 2 SPOOL NO. 1 SPOOL VALVE LEVER

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0155255

138

ATTACHMENT SPEED MANIFOLD SERVICE PARTS

3 4 4

1

2

5

05

ID0154952

139

ATTACHMENT SPEED MANIFOLD SERVICE PARTS REF PART NO. NUMBER

1.

2.

3.

4.

5.

QTY

150-1126 500-1009 500-1008 500-1252 213-216 500-1044 213-216 -

DESCRIPTION

REMARKS

ATTACHMENT SPEED MANIFOLD RELIEF CARTRIDGE SOLENOID VALVE SOLENOID VALVE SOLENOID COIL SOLENOID VALVE SOLENOID COIL

INCLUDES REF. NO.'S 2-5 3000 PSI INCLUDES COIL

NOT SHOWN:

500-1151 500-1152 500-1153 500-1154

-

ZERO LEAK GOLD FITTING (.500) ZERO LEAK GOLD FITTING (.563) ZERO LEAK GOLD FITTING (.875) ZERO LEAK GOLD FITTING (1.063)

FOOTNOTES:

NOTE:

05

ID0154952

140

ATTACHMENT MANIFOLD SERVICE PARTS

2 2

2

2

1

06

ID0154971

141

ATTACHMENT MANIFOLD SERVICE PARTS REF PART NO. NUMBER

QTY

1. 150-1127 2. 500-1252 213-216 500-2209

DESCRIPTION

REMARKS

ATTACHMENT MANIFOLD SOLENOID VALVE SOLENOID COIL SEAL KIT

INCLUDES ALL

NOT SHOWN:

500-1154

-

ZERO LEAK GOLD FITTING (1.063)

FOOTNOTES:

NOTE:

06

ID0154971

142

AUXILIARY PUMP SERVICE PARTS

1

A

A

A

A A A

A A

A

A

A A

A

01

ID0145085

143

AUXILIARY PUMP SERVICE PARTS REF PART NO. NUMBER

1

158-096

QTY

DESCRIPTION

1 HYDRAULIC PUMP

REMARKS

SEAL KIT: 500-1022, INCL'S ALL ITEMS MARKED "A"

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0145085

144

JOYSTICK SERVICE PARTS - 420SX

1

2

3 X

4 5

X

UT4 UT3

01

UT1,3

7

6

UT2

UT4

UT1 UT2

ID0184615

145

JOYSTICK SERVICE PARTS - 420SX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

DESCRIPTION

REMARKS

500-1097 AR JOYSTICK HANDLE 500-1102 AR JOYSTICK BOOT 215-1083 AR GROUND DRIVE SWITCH 500-1103 AR SVM400 FRICTION DETENT KIT 500-1099 AR 026 CURVE KIT (SVM400) 500-1210 AR 138 CURVE KIT (SVM400) 500-1098 AR 149 CURVE KIT (SVM400)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0184615

146

NOTES:

ID0134963

147

DIGGING ATTACHMENTS

ID0171309

148

HEAD SHAFT H401

32 33 23 17

21

1 29 12

13 31 26

16

30 33

33 34

27

2

33

22

25

4 33

37 14 .38

03

28 5

24

3

36

9

28 11 8 19 7 20 18 6

35 35 15 10

ID0171943

149

HEAD SHAFT H401

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

1 PIVOT FRAME 1 AUGER 1 HEADSHAFT 1 HEADSHAFT MOTOR MOUNT 1 HYD. MOTOR 1 BALL BEARING (1.378") 1 INTERNAL SEAL 1 DIRT SHIELD 1 SPROCKET HUB 1 COUPLER 1 HEADSHAFT SPROCKET HALF 1 OUTBOARD BEARING ARM 1 BALL BEARING (1.378") 1 SPACER 1 EXTERNAL SNAP RING 1 INTERNAL SNAP RING (2.812") 1 WASHER (1/2") 1 WASHER 2 WASHER 1 INTERNAL SNAP RING (2.875") 1 HOLE PLUG (2-1/2") 2 KEY (.250" X 2.50" B.E.S.) 1 SCREW (M12-1.75 X 30MM) 6 BOLT (7/16-NC X 2.5", GD 8) 6 LOCKNUT (7/16-NC) 1 BOLT (1/2-NC X 3-1/2", GD8) 1 LOCKNUT (1/2-NC) 6 SCREW (M12-1.75 X 35MM) 8 FLG LK NUT (M12-1.75) 1 ZERK (02N) 1 WASHER 3 SCREW (M12-1.75 X 45MM, 10.9) 16 WASHER (M12, HARDENED) 3 LOCKNUT(M12-1.75,PRV TRQ,10.9) 2 INTERNAL SNAP RING (1.062") 4 SCREW (M12-1.75 X 40MM,10.9) 2 BELLEVILLE WASHER (1-1/2")

300-1239 300-3742 160-1044 327-266 158-262 125-050 155-858 300-3748 160-1068 300-2362 142-109 300-1242 125-005 300-3747 115-513 115-514 105-475 501-056 115-779 116-672 157-904 160-1043 105-273 107-167 105-151 105-136 105-065 105-247 106-709 115-001 105-244 106-477 106-397 106-685 115-0001 106-547 105-1149

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. THOROUGHLY PACK SPLINES WITH TEXACO P/N 221912 COUPLING GREASE, CMW P/N 256-648, AT ASSEMBLY. 2. USE REF. #'S 23, 17, AND P/N 300-4100 TO ALIGN AUGER HOLES DURING ASSEMBLY.

NOTE:

03

ID0171943

150

ATTACHMENT FRAME H401

1 6 16 15

5 17

2

19

7

9 4

20 22 8

18 15 13

7 6

5

14 14

21 15

3

11

12

02

22 10 23

ID0047003

151

ATTACHMENT FRAME H401

REF PART NO. NUMBER

QTY

1 300-1226 2 178-072 3 106-078 4 106-345 5 115-513 6 105-409 7 125-769 8 106-477 9 300-2430 10 317-645 11 106-709 12 141-755 13 106-336 14 118-458 15 106-260 16 105-806 17 300-2300 18 106-328 19 107-003 20 105-1012 21 106-083 22 106-397 23 106-685

1 ATTACHMENT FRAME 1 SPACER WASHER 4 NUT (M8-1.25) 8 SCREW (M20-2.50 X 50MM) 2 EXTERNAL SNAP RING 2 WASHER (1-3/8") 2 COMPOSITION BUSHING 6 SCREW (M12-1.75 X 45MM, 10.9) 1 PIN (1.50" X 3.10") 2 TRENCHER PIVOT PIN 2 FLG LK NUT (M12-1.75) 1 RESTRAINT BAR 2 SCREW (M12-1.75 X 90MM) 2 SPOILS FLAP 10 WASHER (3/8") 3 SCREW (M8-1.25 X 25MM) 1 SPOILS FLAP 1 SCREW (M8-1.25 X 40MM) 1 FLG LK SCREW (M12-1.75 X 35MM) 1 FLG LK SCREW (M12-1.75 X 20MM) 6 SCREW (M8-1.25 X 20MM) 12 WASHER (M12, HARDENED) 6 LOCKNUT(M12-1.75,PRV TRQ,10.9)

DESCRIPTION

REMARKS

USE TOP HOLES W/26" TIRE AND BOTTOM HOLES W/23" TIRES

USE W/36" BOOM, SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

1. USE P/N 141-337 W/24" BOOM AND USE P/N 141-329 W/30" BOOM

NOTE:

02

ID0047003

152

TRENCH CLEANER H401

7 3 3 1

2

10 8

9 9

13

14

9 11 9

13 8

5 12

8 6

4

8 5

15

11 5

8 01

ID0142885

153

TRENCH CLEANER H401

REF PART NO. NUMBER

QTY

190-1024 300-1245 106-632 106-709 320-425 141-289 105-279 106-336 105-065 107-262 105-076 116-709 141-287 141-288 141-380 141-134

1 2 4 1 2 2 2 7 4 1 2 1 2 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

DESCRIPTION

MECHANICAL CLEANER CONVERSION KIT TRENCH CLEANER MOUNT FLG LK SCR (M12-1.75X35MM,SER) FLG LK NUT (M12-1.75) GRAB HANDLE REAR LINK CARRIAGE BOLT (1/2-NCX3.00") SCREW (M12-1.75 X 90MM) LOCKNUT (1/2-NC) LK BOLT (1/2-NC X 3-1/2",GD8) BOLT (1/2-NC X 3") EXTENSION SPRING SHOE BEAM FRONT LINK CLEANER BAR (36" BOOM) CLEANER SHOE (6")

REMARKS

INCLUDES REF #'S 1-13

SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USES P/N 141-284 WITH A 24" BOOM, AND P/N 141-319 WITH A 30" BOOM. 2. USES P/N 141-290 WITH 4" CHAIN WIDTHS.

NOTE:

01

ID0142885

154

TRENCHER LIFT HYDRAULICS H401

3 5 2 4 5

2

6

1

03

ID0142619

155

TRENCHER LIFT HYDRAULICS H401

REF PART NO. NUMBER

QTY

1 2 3 4 5 6

1 2 1 1 2 1

151-071 154-226 515-437 515-437 117-672 125-772

DESCRIPTION

REMARKS

CYL (2.5 X 1.50 X 12.0) CONNECTOR (04O-06S90) HOSE (04OFX90-21"-3000) HOSE (04OFX90-21"-3000) ABRASION SLEEVE (1.00" X 20") COMPOSITION BUSHING (1.5")

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT O-RINGS.

03

ID0142619

156

ATTACHMENT MOTOR HYDRAULICS H401

13 9 9

11 19 8

17 15

15 11 19 8

12 10

16 18

14

2 1

18

5

4

3

7 6

06

ID0142708

157

ATTACHMENT MOTOR HYDRAULICS H401

REF PART NO. NUMBER

QTY

190-1238 155-579 106-334 106-798 327-896 106-709 105-247 158-262 155-212 154-324 159-351 159-350 154-470 515-719 515-129 117-396 515-259 117-566 154-301 510-017

1 2 2 1 2 2 1 2 2 1 2 1 1 1 2 1 1 2 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

DESCRIPTION

BORING ATTACHMENT KIT HYDRAULIC MOTOR (BORING DRIVE) SCREW (M12-1.75 X 50MM) SCREW (M20-2.50 X 55MM, 10.9) MOUNT FLG LK NUT (M12-1.75) SCREW (M12-1.75 X 35MM) HYD. MOTOR CONNECTOR (10S-10S) CAP (10OF) QDC BODY (08-12SF) QDC ADAPTER (08-12SF) CONNECTOR (10O-12S45) HOSE (10OFX90M-32"-3000) HOSE (10OFX90-30"-3000) ABRASION SLEEVE (1.25" X 28") HOSE (10OFX45-14"-3000) ABRASION SLEEVE (1.25" X 11") CONNECTOR (10S-10O) REDUCER (12S-10SF)

REMARKS

INCLUDES REF. #'S 1, 3-5, 8, 11, 16-19, SEE FOOTNOTE 1 SEE FOOTNOTE 2 FOR SEAL KIT.

USES 500-510 SEAL REPAIR KIT QTY. OF 1 WITH ONLY ONE ATTACHMENT WILL BE USED BEFORE ATTACHMENT INSTALLATION QTY. OF 1 WITH ONLY ONE ATTACHMENT

QTY. OF 1 WITH ONLY ONE ATTACHMENT QTY. OF 1 WITH ONLY ONE ATTACHMENT QTY. OF 1 WITH ONLY ONE ATTACHMENT

NOT SHOWN:

FOOTNOTES:

1. BORING ATTACHMENT KIT ALSO INCLUDES P/N'S 178-926, 180-723, 182-092, & 351-219.

2. USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005. SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS. ATTACHMENT VALVE KIT REQUIRED ONLY ONCE PER TRACTOR FOR TRENCHER AND BORING ATTACHMENT, REFER TO PARTS PAGE ID0139746.

06

ID0142708

158

HYDRAULICS CYLINDER

2.5" ID BARREL X 1.50" OD ROD X 12.0" STROKE

2

1

3 4 5

6

7

04

ID0023391

159

HYDRAULICS CYLINDER

2.5" ID BARREL X 1.50" OD ROD X 12.0" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-071 190-170 150-779 152-015 106-098 150-986 150-768 150-426

NOT SHOWN: 259-040 259-237 259-242 259-243 259-188

QTY

1 1 1 1 1 1 1

DESCRIPTION

CYL (2.5" X 1.50" X 12.000") SEAL REPAIR KIT (2.5" X 1.5") LOCK RING (2.5") CYLINDER BARREL (2.5") FLG BOLT (3/4-NC X 2", GD8) CYLINDER PISTON (2.5" X 1.5") CYLINDER HEAD (2.5" X 1.5") CYLINDER ROD (1.5")

REMARKS

INCLUDES REF NO.'S 1 THRU 7

SEE FOOTNOTE 1 INCLUDES MOLDED-ON WEAR RING

U-SEAL INSTALLER (1.500"-UP) ROD WIPER INSTALLER (1.5") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

NOT SHOWN:

FOOTNOTES:

1. APPLY LOCTITE 271 OR 277. TORQUE TO 290-325 FTLBS (395-440 N.M.)

NOTE:

04

ID0023391

160

NOTES:

ID0134963

161

REEL CARRIER ATTACHMENTS

ID0171310

162

REEL CARRIER 420SX

8 7

6 5 7

7 9

4 10 11 3 10 3 12 10

2

10 12

17 1

16

14 13 15

17 2

18

16 14

01

15

ID0048362

163

REEL CARRIER 420SX

REF PART NO. NUMBER

QTY

1 327-854 2 106-345 3 300-1086 4 327-881 5 327-880 6 327-879 7 105-881 8 105-170 9 105-089 10 107-605 11 105-136 12 105-065 13 318-238 14 181-659 15 110-228 16 105-053 17 105-150 18 318-226

1 8 2 1 1 1 4 2 2 4 2 2 1 2 2 2 2 1

DESCRIPTION

REEL CARRIER, STATIC SCREW (M20-2.50 X 50MM) SPACER CABLE GUIDE, FRONT CABLE GUIDE, REAR CABLE GUIDE PLATE WASHER (5/16") BOLT (5/16-NC X 3") LOCKNUT (5/16-NC) WASHER (1/2", HARDENED) BOLT (1/2-NC X 3-1/2", GD8) LOCKNUT (1/2-NC) ARBOR SHAFT LOCK COLLAR LYNCH PIN (7/16" X 2") NUT (3/8 NC) HEX BOLT (3/8-NC X 1-3/4") REEL TUBE

REMARKS

KIT #190-1017 SEE FOOTNOTE 1

USE AS REQUIRED, SEE FOOTNOTE 2 USE AS REQUIRED, SEE FOOTNOTE 2 USE AS REQUIRED, SEE FOOTNOTE 2 USE AS REQUIRED, SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. 106-345 (M20 SCREWS) SCREW INTO WELD NUTS LOCATED ON INSIDE OF FRAME. 2. LOCK COLLAR, 181-659, NUTS 105-053 & BOLTS 105-150 SLIP OVER REEL TUBE, AND ARE USED TO ALIGN SMALLER REELS INTO THE CENTER OF REEL CARRIER.

NOTE:

01

ID0048362

164

DUAL REEL CARRIER 420SX

5

4

4 5

6

3 7

4

1

6

4

3

2

7

02

ID0049520

165

DUAL REEL CARRIER 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7

1 1 2 7 3 4 2

300-1092 300-1093 178-264 107-605 105-065 105-082 106-637

DESCRIPTION

REEL CARRIER, RIGHT REEL CARRIER, LEFT CLIP PIN WASHER (1/2", HARDENED) LOCKNUT (1/2-NC) BOLT (1/2-NC X 2-1/2") WASHER (1-1/32")

REMARKS

KIT #190-1016 KIT # 190-1016

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0049520

166

NOTES:

ID0134963

167

DIG/PLOW ACCESSORIES

ID0171308

168

PLOW BLADES 420SX

14

5

25 26

24

12 6 13 4

9

2 10

1

20

19 11

18

3 17 16 15 27 28 7

29

8 30 21 22

23

02

ID0157014

169

PLOW BLADES 420SX

REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 2 4 1 1 1 1

185-960 187-028 185-1030 185-596 185-597 185-1010 185-1011 185-1020 185-1009 185-1008 185-1031 185-1019 185-598 185-599 185-1021 185-1022 185-1023 106-021 106-022 106-023 105-403 105-462 150-892 125-734 179-082 110-228 185-1038 185-1060 185-1062 185-1063

DESCRIPTION

FEED BLADE ASSY. (.75 X 3.0 X 12) FEEDBLADE ASSY. (.75 X .50 X 10-16) SPEED BLADE ASSY. (.50 X 1.50 X 12-18) FEED BLADE ASSY. (1.0 X 3.0 X 12-18) FEED BLADE ASSY. (1.0 X 3.0 X 18-24) FEED BLADE ASSY. (.75 X 3.0 X 12-18) FEED BLADE ASSY. (.75 X 3.0 X 18-24) CABLE GUIDE ASSY. (.75 X 3.0 X 18-24) CABLE GUIDE ASY. (.75 X .50 X 10-16) CABLE GUIDE ASSY. (.75 X 3.0 X 12) CABLE GUIDE ASSY. (.50 X 1.50 X 12-18) CABLE GUIDE ASSY. (.75 X 3.0 X 12-18) CABLE GUIDE ASSY. (1.0 X 3.0 X 12-18) CABLE GUIDE ASSY. (1.0 X 3.0 X 18-24) BULLET BLADE (.50 X 1.50 X 12.0) BULLET BLADE (.50 X 2.0 X 12.0) BULLET BLADE (.50 X 3.0 X 12) WING BOLT (3/8-NC X 1-1/4") WING BOLT (3/8-NC X 1-3/4") WING BOLT (3/8-NC X 2") JAM NUT (5/8-NC) BOLT (5/8-NC X 2.25" GR. 5) CLEVIS TENSION BUSHING (1.375") TAPERED PIN (1.375" x 10.57") LYNCH PIN (7/16" X 2") BULLET BLADE, (.50 X 1.50 X 12-18) BULLET BLADE (.63 X 1.50 X 18-24) BULLET BLADE (.50 X 2.0 X 12-18) BULLET BLADE (.63 X 2.0 X 18-24)

REMARKS

INCLUDES REF NO.'S 10 & 19 INCLUDES REF NO.'S 9 & 20 INCLUDES REF NO.'S 11 & 18 SEE FOOTNOTE 1 INCLUDES REF NO.'S 13 & 20 INCLUDES REF NO.'S 14 & 20 INCLUDES REF NO.'S 12 & 19 INCLUDES REF NO.'S 8 & 19

INCLUDES REF NO.'S 21 & 22 INCLUDES REF NO.'S 21 & 22 INCLUDES REF NO.'S 21 & 22

USED WITH REF NO'.S 18, 19, 20 & 27-30 USED WITH REF NO'.S 18, 19, 20 & 27-30 REPLACEMENT WELD-ON CLEVIS FOR REF NO'.S 18, 19, 20 & 27-30

INCLUDES REF NO.'S 21 & 22 INCLUDES REF NO.'S 21 & 22 INCLUDES REF NO.'S 21 & 22 INCLUDES REF NO.'S 21 & 22

NOT SHOWN:

FOOTNOTES:

1. SPEED BLADES ARE INTENDED FOR STRAIGHT OR GENTLY CURVING PLOW RUNS. THEY SHOULD NOT BE USED IN RUNS REQUIRING SHARP TURNS.

NOTE:

02

ID0157014

170

SOD CUTTER KIT HEAVY DUTY

6 1

2

5

9

4

8 3

7

02

10

ID0229026

171

SOD CUTTER KIT HEAVY DUTY REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10

190-1468 185-1007 300-9438 106-398 125-124 300-9439 106-612 106-355 106-396 105-876 105-894

QTY

1 2 2 2 2 1 1 6 6 6

DESCRIPTION

420SX H.D. SOD CUTTER KIT COULTER BLADE (.25 X 3.06 X 12.5 OD) COULTER HUB (5.25" O.D) WASHER (M16, HARDENED) BALL BEARING (.631") HUB SPACER SCREW (M16-2.00 X 180MM, 10.9) FLG NUT (M16-2.00, 10.9) WASHER (M10, HARDENED) SCREW (M10-1.50 X 35MM) LOCKNUT(M10-1.50,PRV TRQ,10.9)

REMARKS

INCLUDES PARTS 1-10

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0229026

172

BOOM

10 14

13

2

4 3

16

8 9 6

1 11

9 15 5

08

12

7

ID0049671

173

BOOM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

140-060 125-009 1 140-051 1 140-027 2 143-314 115-002 1 140-762 1 105-379 2 140-551 1 140-054 1 326-710 1 180-445 2 105-1126 2 140-759 1 140-053 1 115-464 2 115-554 1 140-028 140-712 2 140-653 140-516

DESCRIPTION

REMARKS

SPROCKET BOOM (36") BALL BEARING (1.125") BOOM (3') BOOM SLEEVE SOCKET BOOM SLEEVE SOCKET ZERK (02N90) SPROCKET SIDE PLATE LK BOLT (3/4-NC X 1-1/4", NLK) BOOM EXTENSION (1') IDLER SPROCKET SUPPORT REINFORCEMENT BAR IDLER SHAFT (1.125"SQ X1.937") DIRT SHIELD SLIDE AND STOP IDLER SPROCKET SUPPORT INTERNAL SNAP RING (3.149") COMPRESSION SPRING (8") URETHANE SLEEVE (1.56" X 4.8") SPROCKET (1.654"C12) SPROCKET PARTS ASS'Y (1.654"C12) URETHANE SPRING (1-3/8" X 7")

INCL. REF. NO.'S 1, 2, 5, 8, 9, 10 AND 12 THRU 15 REFER TO INSTRUCTIONS 051-345 INCL. REF. NO.'S 7 AND 11 WELD ON SEE FOOTNOTE 2 WELD ON

WELD ON WELD ON & SEE FOOTNOTE 3

WELD ON SEE FOOTNOTE 1

INCL. REF. NO.'S 1, 9 AND 12 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. URETHANE SPRING (REF. NO. 16) MAY BE USED TO REPLACE COMPRESSION SPRING (REF. NO. 13).

2. ZERK (REF. NO. 3) IS NOT REQUIRED WHEN USING URETHANE BOOM SLEEVE. 3. USED TO SPACE SQ AND RD HOLE GUSSET (REF. NO.'S 7 AND 11).

NOTE:

08

ID0049671

174

24" SPLIT BOOM ASSEMBLY, SPROCKET

5

3

11 4 12

6 7 8 17 10

14 2

1 18 15 13

16 9

03

ID0206330

175

24" SPLIT BOOM ASSEMBLY, SPROCKET REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

140-1101 140-1158 105-136 300-2687 300-2685 105-833 105-975 105-310 106-073 106-212 300-2686 106-301 105-357 105-300 125-007 300-7438 105-416 115-1011 140-1098

QTY

2 4 2 1 4 3 1 1 1 2 2 1 2 2 1 2 1 1

DESCRIPTION

24" SPLIT BOOM ASSY, SPROCKET ABRASION RESISTANT SPLIT BOOM, 24" BOLT (1/2-NC X 3-1/2", GD8) SPACER ADJUSTMENT BLOCK FLG LOCKNUT (1/2-NC) WASHER (3/4") JAM NUT (3/4-NC) BOLT (3/4-NC X 6") BOLT (5/8-NC X 3-1/2") TUBE SPACER LOCKNUT (1/2-NC, NLK) LOCKNUT (5/8-NC) BOLT (1/2 NC X 3-1/4") BALL BEARING BUSHING WASHER (5/8") ZERK (1/4, STR,THD FRM) SPROCKET ASSEMBLY, 14 TOOTH

REMARKS

INCLUDES REF NO.'S 1-18

SEE NOT SHOWN FOR TAIL SPROCKET ASSEMBLY

NOT SHOWN:

140-1099

1 TAIL SPROCKET ASSEMBLY

INCLUDES REF NO.'S 14-18

FOOTNOTES:

NOTE:

03

ID0206330

176

24" SPLIT BOOM ASSY

5

3

11

4 6

10

12 7

8 22

19

15

23

17 2

1 14

18

18

21

16

13

16

20

17

9 24

18

16

15

17 16

25

18

FOOTNOTE 4 21

FOOTNOTE 3 17 06

23 ID0160966

177

24" SPLIT BOOM ASSY REF PART NO. NUMBER

QTY

1 140-1158 2 105-136 3 300-2687 4 300-2685 5 105-833 6 105-975 7 105-310 8 106-073 9 106-212 10 300-2686 11 106-301 12 105-357 13 105-076 14 300-2688 15 125-009 16 105-1126 17 105-1125 18 115-464 19 142-755 20 140-1102 21 125-1022 22 105-707 23 115-003 24 140-1298 25 140-1299

2 ABRASION RESISTANT SPLIT BOOM, 24" 4 BOLT (1/2-NC X 3-1/2", GD8) 2 SPACER 1 ADJUSTMENT BLOCK 4 FLG LOCKNUT (1/2-NC) 3 WASHER (3/4") 1 JAM NUT (3/4-NC) 1 BOLT (3/4-NC X 6") 1 BOLT (5/8-NC X 3-1/2") 2 TUBE SPACER 2 LOCKNUT (1/2-NC, NLK) 1 LOCKNUT (5/8-NC) 2 BOLT (1/2-NC X 3") 1 IDLER BLOCK 1 BALL BEARING (W/051-345 INSTR) 2 DIRT SHIELD 2 DIRT SHIELD 2 INTERNAL SNAP RING (3.149") 1 TAIL ROLLER (1.654"C6.8") 1 TAIL ROLLER - RELUBRICABLE 1 BALL BEARING RELUBRICABLE (1.125", SQ) 1 SET SCREW (1/4-NF X 3/8", CUP) 1 ZERK (1/4-NF, STR) 1 LOW PROFILE SPROCKET, SEALED 1 LOW PROFILE SPROCKET, GREASABLE

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 4 SEE FOOTNOTE 3

NOT SHOWN:

140-1162 140-1122 140-1101 140-1310

24" SPLIT BOOM ASSY, ROLLER RELUBRICABLE - 24" SPLIT BOOM ASSY, ROLLER 24" SPLIT BOOM ASSY, SPROCKET-GREASEABLE 24" SPLIT BOOM ASSY, SPROCKET-SEALED

INCLUDES REF. #'S 1-19 INCLUDES REF. #'S 1-13, 14, 16, 17, 18 & 20-23.

INCLUDES REF. #'S 1-14, 16-18 21,23 & 25 INCLUDES REF. #'S 1-18 & 24

FOOTNOTES:

1. 142-754 TAIL ROLLER (1.654"C6.8") INCLUDES REF NO.'S, 15-19.

2. 140-1104 TAIL ROLLER RELUBRICABLE INCLUDES REF NO.'S, 16-18, & 20-23.

3. 140-1290 LOW PROFILE SPROCKET ASSY, GREASEABLE - INC'L REF #'S 16, 17, 18, 21 & 23.

4. 140-1289 LOW PROFILE SPROCKET ASSY, SEALED - INC'L REF #'S 15, 16, 17 & 18

NOTE:

06

ID0160966

178

30" SPLIT BOOM ASSY

5

3 11 4 6

12 7 8

10

16 22 23

15 14 2

17

1 18

13 16

18

21 17

9

24

18

19

20

16

15

17 16

25

18

FOOTNOTE 4

21

17 05

FOOTNOTE 3 23 ID0169774

179

30" SPLIT BOOM ASSY REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

2 ABRASION RESISTANT SPLIT BOOM, 30" 4 BOLT (1/2-NC X 3-1/2", GD8) 2 SPACER 1 ADJUSTMENT BLOCK 4 FLG LOCKNUT (1/2-NC) 3 WASHER (3/4") 1 JAM NUT (3/4-NC) 1 BOLT (3/4-NC X 6") 1 BOLT (5/8-NC X 3-1/2") 2 TUBE SPACER 2 LOCKNUT (1/2-NC, NLK) 1 LOCKNUT (5/8-NC) 2 BOLT (1/2-NC X 3") 1 IDLER BLOCK 1 BALL BEARING (W/051-345 INSTR) 2 DIRT SHIELD 2 DIRT SHIELD 2 INTERNAL SNAP RING (3.149") 1 TAIL ROLLER (1.654"C6.8") 1 TAIL ROLLER - RELUBRICABLE 1 BALL BEARING RELUBRICABLE (1.125", SQ) 1 SET SCREW (1/4-NF X 3/8", CUP) 1 ZERK (1/4-NF, STR) 1 LOW PROFILE SPROCKET, SEALED 1 LOW PROFILE SPROCKET, GREASABLE

140-1161 105-136 300-2687 300-2685 105-833 105-975 105-310 106-073 106-212 300-2686 106-301 105-357 105-076 300-2688 125-009 105-1126 105-1125 115-464 142-755 140-1102 125-1022 105-707 115-003 140-1298 140-1299

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 3 SEE FOOTNOTE 4

NOT SHOWN:

140-1163 140-1123 140-1100 140-1100

30" SPLIT BOOM ASSY, ROLLER RELUBRICABLE - 30" SPLIT BOOM ASSY, ROLLER 30" SPLIT BOOM ASSY, SPROCKET, GREASEABLE 30" SPLIT BOOM ASSY, SPROCKET, SEALED

INLC'S REF #1-19 INCLUDES REF. #'S 1-13, 14, 16, 17, 18 & 20-23.

INCLUDES REF. #'S 1-14 16-18, 21 ,23 & 25 INCLUDES REF. #'S 1-18 & 24

FOOTNOTES:

1. 142-754 TAIL ROLLER (1.654"C6.8") INCLUDES REF NO.'S 15-19.

2. 140-1104 TAIL ROLLER RELUBRICABLE INCLUDES REF NO.'S 16-18 & 20-23.

3. 140-1290 LOW PROFILE SPROCKET ASSY, GREASEABLE - INC'L REF #'S 16, 17, 18, 21 & 23.

4. 140-1289 LOW PROFILE SPROCKET ASSY, SEALED - INC'L REF #'S 15, 16, 17 & 18

NOTE:

05

ID0169774

180

36" SPLIT BOOM ASSEMBLY

2 1

13

3 1

4 6

9 7

10

8

10

15

19

5

17 17

18 22 23 11

14 16

14

12 24

18 21

18

17 20 16

16

25

21

15 FOOTNOTE 4

18

16

17

FOOTNOTE 3 23 01

ID0346834

181

36" SPLIT BOOM ASSEMBLY REF PART NO. NUMBER

QTY

1 140-1329 2 105-136 3 300-2687 4 300-2685 5 105-833 6 105-975 7 105-310 8 106-073 9 106-212 10 300-2686 11 106-301 12 105-357 13 105-076 14 300-2688 15 125-009 16 105-1125 17 105-1126 18 115-464 19 142-755 20 140-1102 21 125-1022 22 105-707 23 115-003 24 140-1298 25 140-1299

2 36" SPLIT BOOM SIDE 4 BOLT (1/2-NC X 3-1/2", GD8) 2 SPACER 1 ADJUSTMENT BLOCK 4 FLG LOCKNUT (1/2-NC) 3 WASHER (3/4") 1 JAM NUT (3/4-NC) 1 BOLT (3/4-NC X 6") 1 BOLT (5/8-NC X 3-1/2") 6 TUBE SPACER 6 LOCKNUT (1/2-NC, NLK) 1 LOCKNUT (5/8-NC) 6 BOLT (1/2-NC X 3") 1 IDLER BLOCK 1 BALL BEARING (W/051-345 INSTR) 1 DIRT SHIELD 1 DIRT SHIELD 1 INTERNAL SNAP RING (3.149") 1 TAIL ROLLER (1.654"C6.8") 1 TAIL ROLLER - RELUBRICABLE 1 BALL BEARING RELUBRICABLE (1.125", SQ) 1 SET SCREW (1/4-NF X 3/8", CUP) 1 ZERK (1/4-NF, STR) 1 LOW PROFILE SPROCKET, SEALED 1 LOW PROFILE SPROCKET, GREASABLE

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 4 SEE FOOTNOTE 3

NOT SHOWN:

140-1334 140-1333 140-1328 140-1332

36" SPLIT BOOM ASSY, ROLLER-SEALED 36" SPLIT BOOM ASSY, ROLLER-GREASABLE 36" SPLIT BOOM ASSEMBLY, SPROCKET 36" SPLIT BOOM ASSY, SPROCKET, SEALED

INCLUDES REF. #'S 1-19 INCLUDES REF. #'S 1-13, 14, 16, 17, 18 & 20-23.

INCLUDES REF. #'S 1-14, 16-18 21,23 & 25 INCLUDES REF. #'S 1-18 & 24

FOOTNOTES:

1. 142-754 TAIL ROLLER (1.654"C6.8") INCLUDES REF NO.'S, 15-19.

2. 140-1104 TAIL ROLLER RELUBRICABLE INCLUDES REF NO.'S, 16-18, & 20-23.

3. 140-1290 LOW PROFILE SPROCKET ASSY, GREASEABLE - INC'L REF #'S 16, 17, 18, 21 & 23.

4. 140-1289 LOW PROFILE SPROCKET ASSY, SEALED - INC'L REF #'S 15, 16, 17 & 18

NOTE:

01

ID0346834

182

ROLLER BOOM

2 3

10

17 15

14

3

4 5

6

16

14 10 11 12

2 9 13 7

1

8 8

10

ID0148280

183

ROLLER BOOM REF PART NO. NUMBER

QTY

1 301-8280 2 105-1126 3 115-464 4 125-009 5 142-755 6 180-445 7 106-033 8 105-136 9 105-379 10 115-003 11 105-668 12 105-833 13 106-034 14 105-1125 15 140-1102 16 125-1022 17 105-707

1 2 2 1 1 1 1 4 1 2 1 4 1 2 1 1 1

DESCRIPTION

ROLLER BOOM (24") DIRT SHIELD INTERNAL SNAP RING (3.149") BALL BEARING (W/051-345 INSTR) TAIL ROLLER (1.654"C6.8") IDLER SHAFT (1.125"SQ X1.937") JAM NUT (1-NC) BOLT (1/2-NC X 3-1/2", GD8) LK BOLT (3/4-NC X 1-1/4", NLK) ZERK (1/4-NF, STR) SET SCREW (1/4-NF X 1/4", CUP) FLG LOCKNUT (1/2-NC) SET SCREW (1-NC X 6", SQ) DIRT SHIELD TAIL ROLLER - RELUBRICABLE BALL BEARING RELUBRICABLE (1.125", SQ) SET SCREW (1/4-NF X 3/8", CUP)

REMARKS

301-8211 (30"), 301-8215 (36"), 301-8202 (42"), 301-8238 (42") - F/N 2 EACH ROLLER ASSEMBLY REQUIRES ONE 105-1126 - SEE F/N 1 & 3 EACH ROLLER ASSEMBLY REQUIRES ONE 115-464 - SEE F/N 1 & 3 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 1 FOR QTY= 1

EACH ROLLER ASSEMBLY REQUIRES ONE 105-1125 - SEE F/N 1 & 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

141-792 141-793 141-791 140-1240 140-531 140-1112 140-1113 140-1111 140-1285 140-1106

ROLLER BOOM ASSEMBLY (24") W/STD. ROLLER 142-754 ROLLER BOOM ASSEMBLY (30") W/STD. ROLLER 142-754 ROLLER BOOM ASSEMBLY (36") W/STD. ROLLER 142-754 ROLLER BOOM ASSEMBLY (42") W/STD. ROLLER 142-754 ROLLER BOOM ASSEMBLY (48") W/STD. ROLLER 142-754 ROLLER BOOM ASSEMBLY (24") W/RELUBRICABLE ROLLER 140-1104 ROLLER BOOM ASSEMBLY (30") W/RELUBRICABLE ROLLER 140-1104 ROLLER BOOM ASSEMBLY (36") W/RELUBRICABLE ROLLER 140-1104 ROLLER BOOM ASSEMBLY (42") W/RELUBRICABLE ROLLER 140-1104 ROLLER BOOM ASSEMBLY (48") W/RELUBRICABLE ROLLER 140-1104

SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 2 &3 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3

FOOTNOTES:

1. 142-754 TAIL ROLLER ASSEMBLY, INCL. REF #'S 2-5, 14 2. 141-792 ROLLER BOOM ASSEMBLY (24"), INCL. REF #'S 1-14 141-793 ROLLER BOOM ASSEMBLY (30"), INCL. REF #'S 1-14 141-791 ROLLER BOOM ASSEMBLY (36"), INCL. REF #'S 1-14 140-1240 ROLLER BOOM ASSEMBLY (42"), INCL. REF #'S 1-14 140-531 ROLLER BOOM ASSEMBLY (48"), INCL. REF #'S 1-14 140-1112 ROLLER BOOM ASSEMBLY (24"), INCL. REF #'S 1-3 & 6-17 140-1113 ROLLER BOOM ASSEMBLY (30"), INCL. REF #'S 1-3 & 6-17 140-1111 ROLLER BOOM ASSEMBLY (36"), INCL. REF #'S 1-3 & 6-17 140-1285 ROLLER BOOM ASSEMBLY (42"), INCL. REF #'S 1-3 & 6-17 140-1106 ROLLER BOOM ASSEMBLY (48"), INCL. REF #'S 1-3 & 6-17 3. 140-1104 TAIL ROLLER ASSEMBLY-RELUBRICALBLE INCL'S REF #'S: 2, 3, 10 & 14 THRU 17.

NOTE:

10

ID0148280

184

LOW PROFILE SPROCKET BOOM

3

2

16

15

14 4 6 3

14 10

10 5

12

2

9 13 7 1 8

01

11

ID0336937

185

LOW PROFILE SPROCKET BOOM REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1 ROLLER BOOM (24") 2 DIRT SHIELD 2 INTERNAL SNAP RING (3.149") 1 BALL BEARING (W/051-345 INSTR) 1 LOW PROFILE SPROCKET, SEALED 1 IDLER SHAFT (1.125"SQ X1.937") 1 JAM NUT (1-NC) 4 FLG LOCKNUT (1/2-NC) 1 LK BOLT (3/4-NC X 1-1/4", NLK) 2 ZERK (1/4-NF, STR) 1 CHAIN TENSION 4 BOLT (1/2-NC X 2-3/4") 1 SET SCREW (1-NC X 6", SQ) 2 DIRT SHIELD 1 LOW PROFILE SPROCKET, GREASABLE 1 BALL BEARING RELUBRICABLE (1.125", SQ)

301-8280 105-1126 115-464 125-009 140-1298 180-445 106-033 105-833 105-379 115-003 275-043 105-067 106-034 105-1125 140-1299 125-1022

DESCRIPTION

REMARKS

301-8211 (30") 301-8215 (36") 301-8202 (42") 301-8238 (48") - F/N 2 EACH ROLLER ASSY REQUIRES ONE 105-1126 - SEE F/N 1 & 3 EACH ROLLER ASSY REQUIRES ONE 115-464 - SEE F/N 1 & 3 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 1, QTY = 1 PER ROLLER AND 1 PER BOOM

EACH ROLLER ASSY REQUIRES ONE 105-1125 - SEE F/N 1 & 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

140-1302 140-1287 140-1288 140-1304 140-1306 140-1303 140-1292 140-1293 140-1305 140-1307

LOW PROFILE SPROCKET BOOM, SEALED (24") LOW PROFILE SPROCKET BOOM, SEALED (30") LOW PROFILE SPROCKET BOOM, SEALED (36") LOW PROFILE SPROCKET BOOM, SEALED (42") LOW PROFILE SPROCKET BOOM, SEALED (48") LOW PROFILE SPRKT BOOM,GREASABLE (24") LOW PROFILE SPRKT BOOM,GREASABLE (30") LOW PROFILE SPRKT BOOM,GREASABLE (36") LOW PROFILE SPRKT BOOM,GREASABLE (42") LOW PROFILE SPRKT BOOM,GREASABLE (48")

SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3

FOOTNOTES:

1- 140-1289 LOW PROFILE SPROCKET ASSY, SEALED, INCL REF #'S 2-5 AND 14 2- 140-1302 LOW PROFILE SPROCKET BOOM, SEALED (24"), INCL REF #'S 1-14 140-1287 LOW PROFILE SPROCKET BOOM, SEALED (30"), INCL REF #'S 1-14 140-1288 LOW PROFILE SPROCKET BOOM, SEALED (36"), INCL REF #'S 1-14 140-1304 LOW PROFILE SPROCKET BOOM, SEALED (42"), INCL REF #'S 1-14 140-1306 LOW PROFILE SPROCKET BOOM, SEALED (48"), INCL REF #'S 1-14 140-1303 LOW PROFILE SPROCKET BOOM, GREASABLE (24"), INCL REF #'S 1-3,6-16 140-1292 LOW PROFILE SPROCKET BOOM, GREASABLE (30"), INCL REF #'S 1-3,6-16 140-1293 LOW PROFILE SPROCKET BOOM, GREASABLE (36"), INCL REF #'S 1-3,6-16 140-1305 LOW PROFILE SPROCKET BOOM, GRESABLE (42"), INCL REF #'S 1-3,6-16 140-1307 LOW PROFILE SPROCKET BOOM, GREASABLE (48"), INCL REF #'S 1-3,6-16 3- 140-1290 LOW PROFILE SPROCKET ASSY, GREASABLE, INCL REF #'S 2,3,10,14-16 NOTE:

01

ID0336937

186

GREASE BOOM, ROLLER

12

2

15

9 13

11

3 14

2 5

11

4 12

1

10 6 8 7

06

ID0148266

187

GREASE BOOM, ROLLER REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

140-1315 115-464 125-009 142-755 105-379 115-024 105-825 319-410 105-707 180-445 105-1125 105-1126 140-1102 125-1022 115-003

QTY

1 2 1 1 1 1 2 1 1 1 2 2 1 1 1

DESCRIPTION

GREASE TENSION BOOM, 24" INTERNAL SNAP RING (3.149") BALL BEARING (W/051-345 INSTR) TAIL ROLLER (1.654"C6.8") LK BOLT (3/4-NC X 1-1/4", NLK) ZERK (02N, 5000) FLG LK BOLT (3/8-NC X 3/4) ZERK COVER SET SCREW (1/4-NF X 3/8", CUP) IDLER SHAFT (1.125"SQ X1.937") DIRT SHIELD DIRT SHIELD TAIL ROLLER - RELUBRICABLE BALL BEARING RELUBRICABLE (1.125", SQ) ZERK (1/4-NF, STR)

REMARKS

140-1316 (30"), 140-1317 (36"), SEE FOOTNOTE 2 EACH ROLLER ASSEMBLY REQUIRES ONE 115-464. - SEE FOOTNOTE 3 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 3 EACH ROLLER ASSEMBLY REQUIRES ONE 105-1125. - SEE FOOTNOTE 3 EACH ROLLER ASSEMBLY REQURIES ONE 105-1126. - SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

141-794 141-795 141-796 140-1114 140-1115 140-1116

GREASE BOOM ASM (24")-W/STD. ROLLER 142-754 GREASE BOOM ASM (30")-W/STD. ROLLER 142-754 GREASE BOOM ASM (36")-W/STD. ROLLER 142-754 GREASE BOOM ASM (24")-W/RELUBRICABLE ROLLER 140-1104 GREASE BOOM ASM (30")-W/RELUBRICABLE ROLLER 140-1104 GREASE BOOM ASM (36")-W/RELUBRICABLE ROLLER 140-1104

SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3 SEE FOOTNOTE 2 & 3

FOOTNOTES:

1. 142-754 TAIL ROLLER ASSEMBLY INCL. REF #'S 2-4, 12 & 11.

2. 141-794 GREASE BOOM ASSEMBLY (24") INCL. REF #'S 1-12.

141-795 GREASE BOOM ASSEMBLY (30") INCL. REF #'S 1-12.

141-796 GREASE BOOM ASSEMBLY (36") INCL. REF #'S 1-12.

140-1114 GREASE BOOM ASSEMBLY (24"), RELUBRICALBLE, INCL. REF #'S 1-2 & 5-16.

140-1115 GREASE BOOM ASSEMBLY (30"), RELUBRICALBLE, INCL. REF #'S 1-2 & 5-16.

140-1116 GREASE BOOM ASSEMBLY (36"), RELUBRICALBLE, INCL. REF #'S 1-2 & 5-16.

3. 140-1104 TAIL ROLLER ASSEMBLY-RELUBRICALBE INCL'S REF #'S 2, 11-16.

NOTE:

06

ID0148266

188

GREASE BOOM, SPROCKET

9

12

3 4

5

2

1

10 11

6 8

01

7

ID0337901

189

GREASE BOOM, SPROCKET REF PART NO. NUMBER

QTY

1 2 3 4 5 6 7 8 9 10 11 12

1 GREASE TENSION BOOM, 24" 1 INTERNAL SNAP RING (3.149") 1 BALL BEARING RELUBRICABLE (1.125", SQ) 1 LOW PROFILE SPROCKET, GREASABLE 1 LK BOLT (3/4-NC X 1-1/4", NLK) 1 ZERK (02N, 5000) 2 FLG LK BOLT (3/8-NC X 3/4) 1 ZERK COVER 1 ZERK (1/4-NF, STR) 1 IDLER SHAFT (1.125"SQ X1.937") 1 DIRT SHIELD 1 DIRT SHIELD

140-1315 115-464 125-1022 140-1299 105-379 115-024 105-825 319-410 115-003 180-445 105-1126 105-1125

DESCRIPTION

REMARKS

140-1316 (30") 140-1317 (36") SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

140-1318 140-1319 140-1327

GREASE BOOM ASSY (24"), SPROCKET GREASE BOOM ASSY (30"), SPROCKET GREASE BOOM ASSY (36"), SPROCKET

INCL'S REF #1-12 INCL'S REF #1-12 INCL'S REF #1-12

FOOTNOTES:

1. 140-1290 LOW PROFILE SPROCKET ASSY, GREASABLE - INCL'S REF#2, 3, 4, 9, 11 & 12

NOTE:

01

ID0337901

190

DIG CHAIN 1.654P33K2PS

12 2 11 10

13

2

1

9

14

1

3

4 8

6

5 7

08

ID0049672

191

DIG CHAIN 1.654P33K2PS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

105-099 AR 105-047 AR 137-003 AR 137-014 AR 137-015 AR 137-016 AR 137-018 AR 135-002 AR 135-1027 AR 137-005 AR 137-006 AR 135-007 AR 136-024 AR 135-1230 AR 136-025 AR 135-1231 AR 181-650 AR 181-651 AR 105-162 AR 105-183 AR

DESCRIPTION

REMARKS

BOLT (3/8-NC X 7/8") LOCKNUT (3/8-NC) ROLLER LINK (33K) 33K 2P DIG CHAIN 16P (2' 3") 33K 2P DIG CHAIN 52P (7' 4") 33K 2P DIG CHAIN 62P (8' 9") 33K 2P DIG CHAIN 92P (12' 11") DIG CHAIN PIN (33K) 33K MASTER PIN TOOTH SIDEBAR - KEY (33K) TOOTH SIDEBAR - HEAD (33K) LOCK KEY LEFT DIGGING TOOTH DURATOOTH, LEFT 3/16" 33/35K RIGHT DIGGING TOOTH DURATOOTH, RIGHT 3/16" 33/35K SPACER (1.395") SPACER (1.235") BOLT (3/8-NC X 2-1/4") BOLT (3/8-NC X 2-1/2", GD8)

SEE FOOTNOTE 1

USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE. USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES.

SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 2 SEE FOOTNOTE 3

NOT SHOWN:

133-029 133-030 133-031 133-033 131-295 133-080 133-081 133-082 133-043 133-044 133-045 133-039 133-040 133-041 133-042 131-298 133-054 133-049 133-050 133-051 133-052 131-299 133-060

33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P

DURA 52P 3.6 DURA 52P 4.4 DURA 52P 6.4 DURA 52P 10.0 DURA 60P 12.0 DURA 62P 3.6 DURA 62P 4.4 DURA 62P 6.4 DURA 68P 10.0 DURA 68P 12.0 DURA 68P 14.0 DURA 68P 3.6 DURA 68P 4.4 DURA 68P 6.4 DURA 68P 8.0 DURA 74P 8.0 DURA 84P 12.0 DURA 84P 3.6 DURA 84P 4.3 DURA 84P 6.4 DURA 84P 8.0 DURA 90P 6.0 DURA 100P 4.3

FOOTNOTES:

1. USED WITH NO CHAIN SPACER (SEE FOOTNOTE 2) 2. USED WITH ONE INSIDE TOOTH. 3. USED WITH ONE OUTSIDE TOOTH. 4. CHAIN SPACERS (REF NO'S 11 & 12) ARE USED ON LEAD BOLTS.

08

ID0049672

192

DIG CHAIN 1.654P33K4PS

6

12

2

12 1

15

14 2

16

12 1

5

1

1

2

1 11

1 17 14 13

10 12

15 8 1 16

9

7

4

3

09

ID0049673

193

DIG CHAIN 1.654P33K4PS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

105-047 AR 105-099 AR 135-002 AR 135-1027 AR 131-035 AR 105-162 AR 105-183 AR 135-007 AR 137-008 AR 137-009 AR 137-010 AR 137-011 AR 137-017 AR 136-025 AR 135-1231 AR 136-024 AR 135-1230 AR 105-098 AR 136-029 AR 105-075 AR 181-650 AR 181-651 AR

DESCRIPTION

LOCKNUT (3/8-NC) BOLT (3/8-NC X 7/8") DIG CHAIN PIN (33K) 33K MASTER PIN 33K DIG CHAIN STATION 2P BOLT (3/8-NC X 2-1/4") BOLT (3/8-NC X 2-1/2", GD8) LOCK KEY PLAIN SIDEBAR - KEY (33K) PLAIN SIDEBAR - HEAD (33K) 33K 4P DIG CHAIN 16P (2' 3") 33K 4P DIG CHAIN 52P (7' 4") 33K 4P DIG CHAIN 62P (8' 9") RIGHT DIGGING TOOTH DURATOOTH RIGHT 3/16" 33/35K LEFT DIGGING TOOTH DURATOOTH LEFT 3/16" 33/35K BOLT (3/8-NC X 3") TOOTH SPACER (1") BOLT (3/8-NC X 2") SPACER (1.395") SPACER (1.235")

REMARKS

SEE FOOTNOTE 3

USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE. USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES. SEE FOOTNOTE 4 SEE FOOTNOTE 4

OBSOLETE OBSOLETE

OBSOLETE OBSOLETE SEE FOOTNOTE 1 FOR 6" WIDTHS SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USED WITH ONE INSIDE TOOTH AND CHAIN SPACER. 2. CHAIN SPACERS (REF NOS 16 AND 17) ARE USED ON LEAD BOLTS. 3. USED WITH NO CHAIN SPACER (SEE FOOTNOTE 4).

4. USED WITH ONE INSIDE TOOTH.

NOTE:

09

ID0049673

194

DIGGING CHAIN ADAPTERS (33K 6-12)

7 6 8 5 2

9

4 3

10

1

11 13

05

2 12

ID0049674

195

DIGGING CHAIN ADAPTERS (33K 6-12) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

105-047 AR 105-075 AR 136-029 AR 136-047 AR 136-048 AR 136-049 AR 136-024 AR 135-1230 AR 105-099 AR 136-025 AR 135-1231 AR 105-258 AR 500-003 AR 106-108 AR 181-650 AR

DESCRIPTION

LOCKNUT (3/8-NC) BOLT (3/8-NC X 2") TOOTH SPACER (1") TOOTH ADAPTER (8" X 1.654"P) TOOTH ADAPTER (10" X 1.654"P) TOOTH ADAPTER (12" X 1.654"P) LEFT DIGGING TOOTH STANDARD LEFT TOOTH BOLT (3/8-NC X 7/8") RIGHT DIGGING TOOTH STANDARD RIGHT TOOTH BOLT (3/8-NC X 3-3/4") BOLT (3/8-NC X 2-3/4") BOLT (3/8-NC X 4-3/4") SPACER (1.395")

REMARKS

FOR 6" WIDTHS FOR 8" WIDTHS FOR 10" WIDTHS FOR 12" WIDTHS OBSOLETE OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0049674

196

DIG CHAIN ALGTR1.654P33K2PS BO

6 3

2

8

7

4 6

6

5

4

1

6 9

5

2

5 9

13 10 5 4

10

6

4 4

11 12

NOTE: THIS PATTERN 4 TIMES. END WITH TWO BIT HOLDERS ON OUTSIDE.

09

ID0049675

197

DIG CHAIN ALGTR1.654P33K2PS BO REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

DESCRIPTION

133-150 33K 2P ALG B/O 52P 4.0 133-151 33K 2P ALG B/O 68P 4.0 137-015 1 33K 2P DIG CHAIN 52P (7' 4") 137-014 1 33K 2P DIG CHAIN 16P (2'3") 181-650 36 SPACER (1.395") 136-163 4 RIGHT BIT HOLDER 105-814 52 FLG LOCKNUT (3/8-NC) 500-003 36 BOLT (3/8-NC X 2-3/4") 136-164 18 CENTER BIT HOLDER 136-112 26 CLIP RETAINER 136-113 26 INSERT BIT - CARBIDE TIPPED 131-259 26 INSERT BIT - CARBIDE TIPPED 184-191 16 SPACER 105-162 16 BOLT (3/8-NC X 2-1/4") 135-007 AR LOCK KEY 135-002 AR DIG CHAIN PIN (33K) 135-1027 AR 33K MASTER PIN 136-165 4 LEFT BIT HOLDER

REMARKS

INCL REF NOS 1-6 AND 9-13 INCL REF NOS 1-6 AND 9-13

5/133-151

24/133-151 OBSOLETE OBSOLETE

USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE. USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES. 5/133-151

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0049675

198

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS

HAMMER 3 5

4

SLIDE HAMMER 3 1

2

H

801-056

199

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS REF PART NO. NUMBER

1.

2.

3.

4.

5.

259-002 259-001 259-036 105-403 105-357 183-072 259-003

QTY

1 1 2 1 1

DESCRIPTION

REMARKS

BIT PULLER - SLIDE HAMMER BIT PULLER - HAMMER BIT PULLER JAM NUT (5/8-NC) LOCKNUT (5/8-NC) SLIDE HAMMER ROD SLIDE HAMMER

INCL REF NO.'S 1 - 5 EARLY STYLE

FOOTNOTES

NOTE:

H

801-056

200

SPECIAL TOOLS - ALIG BIT PUNCH

5

3

4

1 9 2 8

6

H

7

801-057

201

SPECIAL TOOLS - ALIG BIT PUNCH REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

259-150 105-708 105-964 105-994 183-072 259-003 259-151 259-152 259-153 105-357

QTY

DESCRIPTION

REMARKS

INCL REF NO.'S 1 THRU 8

2 1 1 1 1 1 1 1 1

BIT PUNCH - SLIDE HAMMER SET SCREW (3/8-NC X 3/8", NLK) WASHER (.656") FLG LOCKNUT (5/8-NC) SLIDE HAMMER ROD SLIDE HAMMER HEAVY BIT PUNCH-SLIDE HAMMER LIGHT BIT PUNCH-SLIDE HAMMER PUNCH ADAPTER-SLIDE HAMMER LOCKNUT (5/8-NC)

FOOTNOTES

NOTE:

H

801-057

202

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS

LEFT JAW

RIGHT JAW

8

9

11 10 11 10

1 2

3 4 12 5 6

13 4

7

H

801-058

203

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

259-140 259-186 115-003 105-310 105-975 259-185 125-402 107-761 259-181 259-180 105-059 105-181 105-066 105-065

QTY

DESCRIPTION

REMARKS

INCL REF NO'S 1 - 13

1 1 1 2 1 1 1 1 1 2 2 1 1

CHAIN JAWS (1-1/8" DRIVE) THREADED TRUNION ZERK (1/4-NF, STR) JAM NUT (3/4-NC) WASHER (3/4") SLIP TRUNION BRONZE BUSHING (.750") BOLT ALL THREAD (3/4-10 NC X 11") LEFT JAW RIGHT JAW WASHER (7/16") BOLT (3/8-NC X 1/2") BOLT (1/2-NC X 1-3/4") LOCKNUT (1/2-NC)

FOOTNOTES

NOTE:

H

801-058

204

BORING ATTACHMENT COUPLING

3

5 4

1

2

08

ID0051770

205

BORING ATTACHMENT COUPLING REF PART NO. NUMBER

1.

2.

3.

4.

5.

QTY

182-155 1 182-227 1 178-926 160-1059 190-125 190-883 167-035 1 182-092 1 302-2415 1 180-723 1 180-760 115-010

DESCRIPTION

REMARKS

QUICK-DISCONNECT YOKE QUICK DISCONNECT YOKE ROTO WITCH YOKE ROTO WITCH YOKE SLIDE LOCK REPAIR KIT - PAWL SLIDE LOCK REPAIR KIT SPLINE STUB YOKE (1-1/4", 5/16" KWY) YOKE GUARD CROSS/BEARING KIT (1.125") BEARING CAP (1-1/8") ZERK (02N22.5)

SUPERSEDED SUPERSEDED SUPERSEDED STEEL SLEEVE YOKE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0051770

206

DRILLING TOOLS - DRY BORE PRESENT PRODUCTION

4 6 7 20

13 2 19

20

3

2

25 5

19

1

3

22 1

24 21 14

25

17 18

23

15 10 9

8 16 5 12 11

13

ID0051775

207

DRILLING TOOLS - DRY BORE PRESENT PRODUCTION REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

DESCRIPTION

105-085 1 LOCKNUT (1/4-NC) 105-106 1 BOLT (1/4-NC X 2") 105-525 1 ROLL PIN (3/16" X 1-1/4") 351-143 1 1.380" SAND BIT 351-030 1 ALL THREAD (1-NC X 2-3/4") 351-135 1 1.50" THREADED COMPACTION BIT 351-137 1 1.75" THREADED COMPACTION BIT 351-139 1 2.00" THREADED COMPACTION BIT 351-141 1 2.25" THREADED COMPACTION BIT 351-136 1 1.50" SLIP-LATCH COMPACTION BIT 351-138 1 1.75" SLIP-LATCH COMPACTION BIT 351-140 1 2.00" SLIP-LATCH COMPACTION BIT 351-142 1 2.25" SLIP-LATCH COMPACTION BIT 351-095 AR ROD SECTION (5') 351-096 AR ROD SECTION (10') 351-009 TOOL JOINT 351-155 1 ADAPTER (7/8-NC X 1-NC) 301-8894 1 ADAPTER (7/8-NC X SLIP LATCH) 351-236 1 CONNECTOR SHAFT 167-035 1 SPLINE STUB 351-255 AR STEM SECTION (5') 351-256 AR STEM SECTION (10') 351-265 STEM SUB-ASS'Y 351-238 HEX SLEEVE 190-137 SLIP LATCH COUPLER REPAIR KIT 351-154 DETECTION ROD 105-702 SET SCREW (3/8-NC X…" CUP) 351-345 STOP 220-010 SLIM DETECTION SONDE 118-097 1 DRILL STRING GUIDE ASSEMBLY 351-351 1 HAND HELD GUIDE ROD 351-020 GUIDE ROD 351-347 ROD GUIDE 351-266 1 SLIP LATCH PIN W/ THREADS 351-267 1 SLIP LATCH COUPLER 351-272 1 SLIP-LATCH UNCOUPLER - ONE PIN 351-275 1 ADAPTER 351-355 1 ADAPTER 351-310 1 1.5" TWO PRONG ROCK BIT 351-311 1 2" TWO PRONG ROCK BIT 351-312 1 3" TWO PRONG ROCK BIT 351-313 1 BIT BODY 351-314 1 BIT BODY 351-331 1 FROST AUGER (1.5") 351-332 1 FROST AUGER (3.0") 351-337 1 1.5" SPADE BIT

REMARKS

OBSOLETE

THREADED, 1-NC, OBSOLETE THREADED, 1-NC 1-NC, WELD - ON REPLACEMENT END SUPERSEDES 351-156.

SLIP LATCH THREADED, 1-NC SLIP - LATCH SLIP - LATCH WELD-ON REPLACEMENT WELD-ON REPLACEMENT SEE FOOTNOTE 3 OBSOLETE OBSOLETE OBSOLETE SEE FOOTNOTE 4 INCL DANGER TURNING SHAFT DECAL (273-078), OBSOLETE OBSOLETE OBSOLETE FEMALE THREADED TO MALE SLIP-LATCH FEMALE THREADED TO FEMALE SLIP-LATCH SLIP-LATCH MALE TO MCLAUGHLIN FEMALE SLIP-LATCH FEMALE TO MCLAUGHLIN MALE. SEE FN 5.

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2 FOR 1.5" AND 2" BITS FOR 3" BITS FOR 1.5" AND 2" BITS FOR 3" BITS SEE FOOTNOTE 1

FOOTNOTES:

1. BIT BODY (REF 21) OR FROST AUGER (REF 23) AND ROLL PIN (REF 3) NEEDED TO COMPLETE BIT ASSEMBLY. 2. BIT BODY (REF 22) OR FROST AUGER (REF 24) AND BOLT AND NUT (REF 1 AND 2) NEEDED TO COMPLETE BIT ASSEMBLY. 3. KIT INCLUDES (1) 105-535 ROLL PIN, (1) 115-618 COMPRESSION SPRING & (1) 351-234 COUPLING SEAR. 4. INCLUDES (1) 273-078 DANGER TURNING SHAFT DECAL AND (2) 110-015 BLACK GRIPS. 5. 190-2492 LATCH KIT INCLUDES SEAR, SPRING, AND THREADED PLUG. ADAPTER COMES WITH KIT INSTALLED. NOTE:

13

ID0051775

208

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4"

1

3

4 2

1

5

1

6

09

ID0051772

209

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

150-6055 155-580 153-280 500-347 1 155-771 3 155-760 1 165-915 1 105-418 1 105-501 1

DESCRIPTION

REMARKS

HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC MOTOR SEAL REPAIR KIT O-RING (011 D70) O-RING (904 D90) KEY (5/16" X 1") LOCKNUT (1-20 NEF) COTTER PIN (1/8" X 2")

INCL REF NO.'S 2 THRU 6, SEE FOOTNOTES 1, 4 & 5 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTES 2 AND 3 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTE 2 INCL REF NO.'S 2 AND 3, SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. USED ON ROTO WITCH II BORING UNITS. 2. USED ON ROTO WITCH 111 AND 1V BORING UNITS. 3. SHAFT AND BEARING KIT- 500-1469 4. FOR OLD STYLE HYD MOTOR 155-579, USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005.

SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS. 5. HYD. MOTOR 150-6055 BEGINS WITH S/N: CMW_______, USE SEAL KIT 500-3733 NOTE:

09

ID0051772

210

BEARING SWIVEL

2 4

6 5 1

3

04

ID0051773

211

BEARING SWIVEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

351-153 106-132 110-499 115-003 125-446 126-007 126-008

QTY

1 1 1 1 1 1

DESCRIPTION

BEARING SWIVEL SHLD BLT (1/2" X1-1/2",3/8-NC) EYE NUT (3/8-NC) ZERK (1/4-NF, STR) BRONZE BUSHING (.500") TAPERED BEARING (.500") TAPERED RACE (1.380")

REMARKS

INCL REF NOS 1 THRU 6

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0051773

212

PULLING TOOLS

16 17

3

2

13 8

6

12 4

10 5

13

03

7

1

9

11

15

1

3 2 10 14

ID0051774

213

PULLING TOOLS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

105-053 105-075 105-117 105-535 106-133 106-134 110-289 115-618 351-147 351-148 351-149 351-150 351-153 351-230 351-234 351-246 351-340 185-901 185-902 185-903 185-904 185-906 185-907 185-913 354-046 354-047 354-048 354-049 354-050 354-051 190-137

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

NUT (3/8-NC) BOLT (3/8-NC X 2") WASHER (5/16") ROLL PIN (1/8" X 5/8") STUD BOLT (7/8-NC X 2.400"} STUD BOLT (7/8-NCX2.4",3/8-NC) ANCHOR SHACKLE (5/16") COMPRESSION SPRING (.625") 2.5" REAMER 3" REAMER 3.5" REAMER 4" REAMER BEARING SWIVEL SLIP LATCH PIN COUPLING SEAR SWIVEL ADAPTER (7/8-NC X SLIP-LATCH) PULLING GRIP (3/8" TO 1/2") PULLING GRIP (1/2" TO 3/4") PULLING GRIP (3/4" TO 1-1/4") PULLING GRIP (1-1/4" TO 2") PULLING GRIP (2" TO 2-3/4") PULLING GRIP (2-3/4" TO 3-1/2") PULLING GRIP (3-1/2" TO 4-1/4") ADAPTER (16N) ADAPTER (24N) ADAPTER (32N) ADAPTER (40N) ADAPTER (48N) ADAPTER (64N) SLIP-LATCH COUPLER REPAIR KIT

REMARKS

INCL. REF. NO.'S 4, 8 AND 12

INCL. REF. NO.'S 4, 8 AND 12

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0051774

214

NOTES:

ID0134963

215

MISCELLANEOUS

ID0135063

216

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

217

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

218

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

219

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

220

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

221

222

420SX Related Publications Component

Ass’y

P/N

Model: 420SX ................ Parts Manual ......................................................... ............ 053-155 420SX ................ Technical Supplement ........................................... ........... 053-1109 420SX ................ Operators Manual .................................................. ........... 053-1110 420SX ................ Repair Guide (Service Manual) .............................. ................ N/A Engine: Deutz .................. Parts Manual – FO3L2011 .............................. 194-851 .... 053-115 Deutz ................... Parts Manual – D2011L03i ............................. 195-1088 .....053-1235 Deutz .................. Operators Manual – FO3L2011 ............................. ............ 054-115 Deutz ................... Operators Manual – D2011L03i .............................. ............053-1236 Deutz .................. Service (Shop) Manual – FO3L2011 ...................... ............ 055-074 Deutz ................... Service (Shop) Manual – D2011L03i ...................... ............053-1237 Differential: Dana .................... Service (Shop) Manual – 44Ls Front .............. 160-1016 ......055-021 Dana .................... Service (Shop) Manual – 44Ls Rear ............... 160-1017 ......055-021

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 194-898 Element (primary) .............................................................................. 194-916 Element (secondary) .......................................................................... 194-917 Oil Filter Element (3/4-npt, 3-9/16” spin-on) - Deutz ......................................... 195-849 Fuel Filter Element (spin-on) - Deutz ................................................................ 195-807 Hydraulic: Oil Filter Element (1-3/8-UNF, spin-on) ............................................................ 159-074

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

02

ID0172866

223

ID0040564

224

ID0135281