Ditch Witch 410SX Kubota® WG1605-G-E3 Operator's Manual 053-2678 PDF

410SX Kubota® WG1605-G-E3

Operator’s Manual

CMW®

Issue 5.0

Original Instruction

053-2678

410SX Operator’s Manual

Overview - 1

Overview Chapter Contents Serial Number Location . . . . . . . . . . . . . . . . . . . . . 2 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Equipment Modification . . . . . . . . . . . . . . . . . . . . 3 Machine Components . . . . . . . . . . . . . . . . . . . . . . 4 •

Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

•

Plow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

•

Trencher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

•

Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

•

Reel Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Regulatory Notices . . . . . . . . . . . . . . . . . . . . . . . . . 7 •

United Stated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

•

Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Operator Orientation . . . . . . . . . . . . . . . . . . . . . . . 8 Operating Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . 9 •

Bulleted Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

•

Numbered Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

California Proposition 65 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. www.P65warnings.ca.gov.

410SX Operator’s Manual

Overview - 2

Serial Number Location

Serial Number Location Record serial numbers and date of purchase in spaces provided. Serial number is located as shown.

1

3

2

t39om001h.eps

Item Date of manufacture Date of purchase H400 trencher serial number (3) 410SX tractor serial number (2) Engine serial number (1)

410SX Operator’s Manual

Overview - 3

Intended Use

Intended Use The 410SX is an articulating, hydrostatic, four-wheel drive, pedestrian vibratory plow designed to bury cable or pipe in a variety of soils. An optional trenching attachment, drilling attachment, and reel carrier are available. The 410SX is powered by a liquid-cooled 49.6 hp (37.0 kW) four-cylinder Kubota® gasoline engine.

This machine is intended for operation only according to the instructions in this manual. Operate machine in ambient temperatures from 0° to 115°F (-18° to 46°C). Contact your Ditch Witch® dealer for provisions required for operating in extreme temperatures. Use in any other way is considered contrary to the intended use.

This machine should be operated, serviced, and replaced only by professionals familiar with their particular characteristics and acquainted with the relevant safety procedures.

The H400 trencher should be used with genuine Ditch Witch chain, teeth, and sprockets. The 410SX should be operated, serviced, and repaired only by persons familiar with its particular characteristics and acquainted with the relevant safety procedures.

Equipment Modification This equipment was designed and built in accordance with applicable standards and regulations.

Modification of equipment could mean that it will no longer meet regulations and may not function properly or in accordance with the operating instructions. Modification of equipment should only be made by competent personnel possessing knowledge of applicable standards, regulations, equipment design functionality/requirements and any required specialized training.

Overview - 4

Machine Components

410SX Operator’s Manual

Machine Components Tractor

1. Operator console

5. Frame lock

2. Vibrator

6. Articulation joint

3. Feed tube

7. Drilling attachment

4. Plow blade

8. Trencher attachment

410SX Operator’s Manual

Overview - 5

Machine Components

Plow

1. Feed tube

3. Sod cutter (optional)

2. Vibrator

4. Plow blade

H400 Trencher 1

2

3

4 t39om043w.eps

1. Digging chain

3. Digging boom

2. Restraint bar

4. Auger

410SX Operator’s Manual

Overview - 6

Machine Components

Drill

1

2

3

t39om044w.eps

1. Coupler 2. Zerk

Reel Carrier

1. Front reel carrier

3. U-joint

410SX Operator’s Manual

Overview - 7

Regulatory Notices

Regulatory Notices United States This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by The Charles Machine Works, Inc. could void the user’s authority to operate the equipment.

Canada CAN ICES-2/NMB-2 This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.

Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes: (1) l'appareil ne doit pas produire de brouillage, et (2) l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.

410SX Operator’s Manual

Overview - 8

Operating Area

Operator Orientation

1

IMPORTANT: Top view of machine is shown.

1. Front 2. Right side 3. Rear 4. Left side Right and left sides of machine are determined by facing front of unit while standing at the controls.

4

2

3

Operating Area

t39om002w22.eps

Operator should stand only in the location shown (1).

t39om003w22.eps

410SX Operator’s Manual

Overview - 9

About This Manual

About This Manual This manual contains information for the proper use of this machine. Cross references such as “See page 50” will direct you to detailed procedures.

Bulleted Lists Bulleted lists provide helpful or important information or contain procedures that do not have to be performed in a specific order.

Numbered Lists Numbered lists contain illustration callouts or list steps that must be performed in order.

Overview - 10

About This Manual

410SX Operator’s Manual

410SX Operator’s Manual

Foreword - 11

Foreword This manual is an important part of your equipment. It provides safety information and operation instructions to help maintain your Ditch Witch equipment.

Read this manual before using your equipment. Keep it with the equipment at all times for future reference. If you sell your equipment, be sure to give this manual to the new owner.

If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: The Charles Machine Works, Inc. ATTN: Marketing Department PO Box 66 Perry, OK 73077-0066 USA The descriptions and specifications in this manual are subject to change without notice. The Charles Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have taken place after this manual was published. For the latest information on Ditch Witch equipment, see your Ditch Witch dealer.

Thank you for buying and using Ditch Witch equipment.

410SX Operator’s Manual

Foreword - 12

410SX Operator’s Manual Kubota® WG1605-G-E3 Issue number 5.0/OM-07/23 Part number 053-457 Copyright 2013, 2014, 2015, 2016, 2018, 2022, 2023

by The Charles Machine Works, Inc.

and Ditch Witch are registered trademarks of The Charles Machine Works, Inc. Other trademarks and trade names are those of their respective owners.

This product and its use may be covered by one or more patents at http://charlesmachine.works/patents.

410SX Operator’s Manual

Contents - 13

Contents Overview

1

Machine serial number, information about the type of work this machine is designed to perform, basic machine components, and how to use this manual

Foreword

9

Part number, revision level, and publication date or this manual, and factory contact information

Safety

15

Machine safety alerts and emergency procedures

Prepare

25

Procedures for preparing jobsite, preparing operator, and preparing equipment

Controls

35

Machine controls, gauges, and indicators and how to use them

Drive

47

Procedures for startup, cold start, driving, and shutdown

Transport

53

Procedures for lifting, hauling, and retrieving

Plow

61

Procedures for plowing

Trench

67

Procedures for trenching

Drill

71

Procedures for drilling

Systems and Equipment Chain, teeth, sprockets, and optional equipment

83

Contents - 14

410SX Operator’s Manual

Complete the Job

89

Procedures for restoring the jobsite and rinsing and storing equipment

Maintenance

93

Maintenance intervals and instructions for this machine including lubrication, replacement of wear items, and basic maintenance

Specifications

131

Machine specifications including weights, measurements, power ratings, and fluid capacities

Support The warranty policy for this machine and procedures for obtaining warranty consideration and training

139

410SX Operator’s Manual

Safety - 11

Safety Chapter Contents For additional precautions, see “Prepare” chapter.

Safety Alert Classification . . . . . . . . . . . . . . . . . . . 12 Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 14 •

Electric Strike Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

•

If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

•

If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

•

If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

•

If Machine Catches on Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Machine Safety Alerts . . . . . . . . . . . . . . . . . . . . . 17

Safety - 12

Safety Alert Classifications

410SX Operator’s Manual

Safety Alert Classifications These classifications and the icons defined on the following pages work together to alert you to situations which could be harmful to you, jobsite bystanders or your equipment. When you see these words and icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT STAKE.

Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level means. indicates a hazardous situation that, if not avoided, will result in death or serious injury.

This signal word is to be limited to the most extreme situations. indicates a hazardous situation that, if not avoided, could result in death or serious injury.

injury.

indicates a hazardous situation that, if not avoided, could result in minor or moderate

Watch for two other words: NOTICE and IMPORTANT. NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).

IMPORTANT can help you do a better job or make your job easier in some way.

410SX Operator’s Manual

Safety - 13 Guidelines

Guidelines Misuse of machine can cause death or serious injury.

Read and understand operator’s manual and all other safety instructions before use. Know how to use all controls.

Follow these guidelines before operating any jobsite equipment: •

Complete proper training.

•

Read and understand operator’s manual before using equipment.

•

Wear personal protective equipment including long pants, hard hat, eye protection, hearing protection, and protective footwear.

•

Do not wear jewelry or loose clothing.

•

Mark proposed path with white paint and have underground utilities located before working. In the US or Canada, call 811 (US) or 888-258-0808 (US and Canada). Also contact any local utilities that do not participate in the One-Call service. In countries that do not have a One-Call service, contact all local utility companies to have underground utilities located.

•

Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work methods for jobsite.

•

Mark jobsite clearly and keep spectators away.

•

Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all personnel before work begins. Safety videos are available from your Ditch Witch dealer or at www.ditchwitch.com/safety. Safety Data Sheets (SDS) are available at www.ditchwitch.com/support.

•

Fully inspect equipment before operating. Repair or replace any worn or damaged parts. Replace missing or damaged safety shields and safety alert signs. Contact your Ditch Witch dealer for assistance.

•

Follow instructions on all safety alert signs on machine.

•

Keep access steps and platforms clean and free of obstacles and debris.

•

Use equipment carefully per the instructions in this manual. Stop operation and investigate anything that does not look or feel right.

•

Do not operate machine where flammable gas may be present.

•

Only operate equipment in well ventilated areas.

•

Ensure jobsite is adequately lit. Arrange for secondary light sources as needed.

•

Always tie down equipment and properly stow accessories, even if traveling short distances.

•

Contact your Ditch Witch dealer if you have any questions about operation, maintenance, or equipment use.

•

Complete the equipment checklist located at www.ditchwitch.com/safety.

410SX Operator’s Manual

Safety - 14

Emergency Procedures

Emergency Procedures Underground utilities. Contact can cause death or serious injury. Locate and verify underground utilities before digging or drilling.

Before operating any equipment, review emergency procedures and check that all safety precautions have been taken.

EMERGENCY SHUTDOWN: Shut off machine or press remote engine stop button or emergency stop button (if equipped).

Electric Strike Description When working near electric cables, remember the following: •

Electricity follows all paths to ground, not just path of least resistance.

•

Pipes, hoses, and cables will conduct electricity back to all equipment.

•

Low voltage current can injure or kill. Many work-related electrocutions result from contact with less than 440 volts.

Most electric strikes are not noticeable, but indications of a strike include: •

power outage

•

smoke

•

explosion

•

popping noises

•

arcing electricity

If any of these occur, assume an electric strike has occurred.

410SX Operator’s Manual

Safety - 15

Emergency Procedures

If an Electric Line is Damaged If you suspect an electric line has been damaged, DO NOT MOVE and DO NOT TOUCH ANY EQUIPMENT. Take the following actions. The order and degree of action will depend on the situation.

•

If you are operating machine, immediately RELEASE CONTROLS.

•

If you must leave the area, take small steps with feet close together to reduce the hazard of being shocked from one foot to another.

•

Warn people nearby that an electric strike has occurred. Instruct them to leave the area.

•

Have someone contact electric company to shut off power.

•

If you leave the area, do not return to jobsite or allow anyone into area until given permission by utility company.

If a Gas Line is Damaged If you suspect a gas line has been damaged, take the following actions. The order and degree of action will depend on the situation.

•

Immediately shut off engine(s), if this can be done safely and quickly.

•

Remove any ignition source(s), if this can be done safely and quickly.

•

Warn others that a gas line has been cut and that they should leave the area.

•

After warning others to leave the area, leave jobsite as quickly as possible.

•

Immediately call your local emergency phone number and utility company.

•

If jobsite is along street, stop traffic from driving near jobsite.

•

Do not return to jobsite until given permission by emergency personnel and utility company.

Safety - 16

Emergency Procedures

410SX Operator’s Manual

If a Fiber Optic Cable is Damaged Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. Contact utility company.

If Machine Catches on Fire Perform emergency shutdown procedure and then take the following actions. The order and degree of action will depend on the situation.

•

Immediately move battery disconnect switch (if equipped and accessible) to disconnect position.

•

If fire is small and fire extinguisher is available, attempt to extinguish fire.

•

If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel.

410SX Operator’s Manual

Safety - 21

Machine Safety Alerts

Machine Safety Alerts

1

2

3

4

Misuse of machine can cause death or serious injury. Read and understand operator’s manual and all other safety instructions before use. Know how to use all controls.

Underground utilities. Contact can cause death or serious injury. Locate and verify underground utilities before digging or drilling.

Gasoline. Fire or explosion can cause death or serious injury. Keep heat, flames, sparks and other ignition sources away.

Gasoline. Fire or explosion will cause death or serious injury. Shut engine off before fueling.

410SX Operator’s Manual

Safety - 22

Machine Safety Alerts 5

Moving parts. Crushing could cause death or severe injury. Stay away from moving parts and their range of movement.

6 Stay away.

Moving parts. Contact can cause serious injury.

7

Tiedown location. See Transport chapter for more information.

8

Lift point. See Transport chapter for more information.

9

10

11

Rotating shaft. Crushing will cause death or serious injury. Stay away.

Pre-heater. Fire or explosion can cause death or serious injury. Never use starter fluid.

Hot parts. Contact can cause burns. Only touch when cool or wear gloves.

410SX Operator’s Manual

Safety - 23

Trencher

Trencher H400

1 6ft/2m

Moving digging teeth. Contact will cause death or serious injury. Stay at least 6’ (1.8m) away.

410SX Operator’s Manual

Safety - 24

Drilling Attachment

Drilling Attachment RWIII/RWIV

1

Rotating shaft. Crushing will cause death or serious injury. Stay away.

410SX Operator’s Manual

Prepare - 25

Prepare Chapter Contents For additional precautions, see “Safety Awareness” chapter.

Wear proper personal protective equipment.

Prepare Jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 •

Review Job Plan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

•

Select Start and End Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

•

Identify Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

•

Locate Utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

•

Classify Jobsite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

•

Arrange for Traffic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Prepare Operator. . . . . . . . . . . . . . . . . . . . . . . . . . 31 Prepare Equipment . . . . . . . . . . . . . . . . . . . . . . . . 32 •

Check Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

•

Check Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

•

Assemble Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

410SX Operator’s Manual

Prepare - 26

Prepare Jobsite

Prepare Jobsite Underground utilities. Contact can cause death or serious injury. Locate and verify underground utilities before digging or drilling.

To help avoid injury: •

Expose lines by careful hand digging or soft excavation before operating equipment. Use appropriate equipment and procedures for exposing utility lines.

•

Classify jobsite and follow precautions based on classification.

•

Follow local regulations for digging near utilities.

A successful job begins before working. The first step in planning is reviewing information already available about the job and jobsite.

Review Job Plan Review blueprints or other plans. Check for information about existing or planned structures, elevations, or proposed work that may be taking place at the same time.

Select Start and End Points Select one end to use as a starting point. Consider the following when selecting a starting point:

Slope Equipment should be parked on a level site. Consider how slope will affect setup and operation. Assess the risks on each slope to determine if factors affecting risks create an unsafe condition for working. See “Slope Guidelines” on page 50.

Space Check that starting and ending points allow enough space for working.

Comfort Consider shade, wind, fumes, and other site features.

Drill downhill when possible so fluid will flow away from drill.

410SX Operator’s Manual

Prepare - 27

Prepare Jobsite

Identify Hazards Inspect jobsite before transporting equipment. Check for the following: •

overall grade or slope

•

changes in elevation such as hills or open trenches

•

obstacles such as buildings, railroad crossings, or streams

•

signs of utilities - “buried utility” notices - gas or water meters - drop boxes - manhole covers

•

traffic

•

access

•

soil type and condition

•

loose material such as fencing or cable

- utility facilities without overhead lines - junction boxes - light poles - sunken ground

Have an experienced locating equipment operator sweep area within 20’ (6 m) to each side of trench path. Verify previously marked line and cable locations.

Take soil samples from several locations along bore path to determine best bit and backreamer combinations.

Identify safety hazards and classify jobsite if attachment will penetrate ground. See “Classify Jobsite” on page 29.

410SX Operator’s Manual

Prepare - 28

Prepare Jobsite

Locate Utilities Notify One-Call Services Mark proposed path with white paint and have underground utilities located before working.

•

In the US or Canada, call 811 (US) or 888-258-0808 (US and Canada). Also contact any local utilities that do not participate in the One-Call service.

•

In countries that do not have a One-Call service, contact all local utility companies to have underground utilities located.

Verify Underground Utilities Have an experienced locating equipment operator sweep area within 20’ (6 m) to each side of proposed excavation to verify previously marked line and cable locations. Mark location of all buried utilities and obstructions.

Locate Overhead Lines Overhead electrical lines. Contact will cause death or serious injury. Know location of lines. Stay away.

Note location and height of all overhead lines in jobsite and ensure that equipment maintains proper distance from live lines.

410SX Operator’s Manual

Prepare - 29

Prepare Jobsite

Classify Jobsite Select a Classification Jobsites are classified according to underground hazards present, not by line being installed. Jobsite may have more than one classification.

If working . . .

then classify jobsite as . . .

within 10’ (3m) of a buried electric line

electric

within 10’ (3m) of a natural gas line

natural gas

in concrete, sand, or granite which is capable of producing crystalline silica dust

crystalline silica dust

within 10’ (3m) of any other hazard

other

Classify jobsite as electric if jobsite is in question or if the possibility of unmarked electric utilities exists.

Apply Precautions Underground utilities. Contact can cause death or serious injury. Locate and verify underground utilities before digging or drilling.

Once classified, precautions appropriate for jobsite must be taken. Follow US Department of Labor regulations on excavating and trenching (Part 1926, Subpart P) and other similar regulations.

Electric Jobsite Precautions Use one or both of these methods: •

Expose line by careful hand digging or soft excavation.

•

Have service shut down while work is in progress. Have electric company test lines before returning them to service.

410SX Operator’s Manual

Prepare - 30

Prepare Jobsite Natural Gas Jobsite Precautions

Position equipment upwind from gas lines and use one or both of these methods: •

Expose line by careful hand digging or soft excavation.

•

Have service shut down while work is in progress. Have gas company test lines before returning them to service.

Crystalline Dust Jobsite Precautions Silica dust. Exposure can cause lung disease. Use breathing protection.

Crystalline silica dust is a naturally occurring substance found in soil, sand, concrete, granite, and quartz.

To reduce exposure when cutting, drilling, or working these materials: •

Use water spray or other means to control dust.

•

Refer to US Occupational Safety and Health Administration (OSHA) guidelines or other applicable regulating guidelines for appropriate breathing protection or dust control methods.

Other Jobsite Precautions You may need to use different methods to safely avoid other underground hazards. Talk with those knowledgeable about hazards present at each site to determine which precautions should be taken or if job should be attempted.

Clear objects such as landscaping fabric, cable, and wire from the work area. These objects may be underground or partially buried.

Arrange for Traffic Control Vehicle and pedestrian traffic must be a safe distance from equipment. Evaluate jobsite and allow an appropriate buffer zone around equipment. If working near a road or other traffic area, contact local authorities about safety procedures and regulations.

410SX Operator’s Manual

Prepare - 31

Prepare Operator

Prepare Operator Jobsite hazards. Exposure can cause death or serious injury. Use correct equipment and work methods. Use and maintain appropriate safety equipment.

To help avoid injury: •

Wear personal protective equipment including hard hat, safety eye wear, foot protection, hearing protection, and gloves (except when near rotating equipment).

•

Remove jewelry.

•

Wear close-fitting, high visibility clothing.

•

Have other personal protective equipment, such as insulated boots and gloves, breathing protection, and face shield, etc. available for use depending on jobsite hazards or requirements.

Follow these guidelines before operating any jobsite equipment: •

Complete proper training and read operator’s manual before using equipment.

•

Plan for emergency services. Have the telephone numbers for local emergency and medical facilities on hand. Check that you will have access to a telephone.

•

Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all personnel before work begins. Safety videos are available from your Ditch Witch dealer or at www.ditchwitch.com/safe. Safety Data Sheets (SDS) are available at www.ditchwitch.com/support.

•

Use equipment carefully. Stop operation and investigate anything that does not look or feel right.

410SX Operator’s Manual

Prepare - 32

Prepare Equipment

Prepare Equipment Check Supplies •

fuel

•

keys

•

personal protective equipment, such as hard hat and safety glasses

•

marking flags or paint

•

notepad and pencil

•

spare fuses

•

lubricants

Check Equipment Fluid Levels •

fuel

•

engine oil

•

hydraulic fluid

•

engine coolant

Condition and Function •

all controls Improper control function. Use can cause death or serious injury. If control does not work as described in instructions, stop machine and have it serviced.

•

battery

•

digging chain and teeth

•

light bulbs

•

hoses and valves

•

pumps and motors

•

tires or tracks

•

signs, guards, and shields

•

filters (air, oil, hydraulic)

•

belts

410SX Operator’s Manual

Prepare - 33

Prepare Equipment

Assemble Accessories If required, mount fire extinguisher near the power unit but away from possible points of ignition. The fire extinguisher should always be classified for both oil and electric fires. It should meet legal and regulatory requirements.

Prepare - 34

Prepare Equipment

410SX Operator’s Manual

410SX Operator’s Manual

Controls - 35

Controls Chapter Contents Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Centerline Plow . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Traversing Plow . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

410SX Operator’s Manual

Controls - 36 Tractor

Tractor 2

3 4

5

6

1

9

8

7

10

11

12 t39om001w.eps

1. Alarm

7. Parking break

2. Operator presence switch

8. Throttle control

3. Hydraulic fluid temperature indicator

9. Ground drive speed/direction control

4. Check engine/Malfunction indicator light (MIL)

10. Fuel gauge

5. Engine information display

11. Fuel shut-off valves 12. Frame lock

6. Ignition switch Item

Description

1. Alarm

Sounds to alert operator of a critical malfunction.

IMPORTANT

410SX Operator’s Manual

Controls - 37

Tractor

Item

Description

IMPORTANT

2. Operator presence switch

Press and hold switch before moving ground drive control or digging controls out of neutral.

If switch is released during operation, alarm will sound and engine will stop.

3. Hydraulic fluid temperature indicator

Lights when hydraulic fluid temperature is too high.

4. Check engine/ Malfunction indicator light

Lights when an engine problem has been detected.

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Lights momentarily when ignition switch is turned on.

410SX Operator’s Manual

Controls - 38 Tractor Item

Description

IMPORTANT

5. Display

To view or return to main menu, press both arrows simultaneously and release.

Upper left and right lights will glow when a fault is detected. “Activate Faults” menu item will automatically appear. Match the SPN (Suspect Parameter Number) to the Engine Diagnostic Codes.

c00ic684w.eps

To view or return to parameters menu, scroll to “Show 1-up” menu item and press both arrows simultaneously and release.

To display next item, press down key.

To display previous item, press up key.

6. Ignition switch

To start engine, turn clockwise.

To stop engine, turn counterclockwise.

7. Parking brake (orange)

To set, push.

To release, pull.

8. ThrottleI

To increase engine speed, turn clockwise.

To decrease, turn counterclockwise.

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Display shows the following: •

Engine RPM

•

Engine hours

•

Coolant temperature

•

Engine oil pressure

•

Engine codes

If engine does not start on first attempt, ensure all interlock requirements have been met, turn key counter clockwise, and try again.

410SX Operator’s Manual Item

Description

9. Speed/Direction Control

To move forward, move toward F.

Controls - 39

Tractor

IMPORTANT

To move backward, move toward R. To turn, move control to left or right.

To go faster in any direction, move farther from neutral.

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To stop, return to neutral.

10. Fuel gauge

Displays fuel level.

See “Approved Fuel” on page 98.

11. Fuel shut-off valves

Opens and closes fuel line between tank and engine.

Located under tank on right side.

Valve on the right shuts off fuel return. Valve on the left shuts off fuel supply.

12. Frame lock (yellow)

Prevents articulation joint from moving when lock is engaged.

Use speed/direction control to pivot machine at articulation joint until lock is fully engaged.

GAS

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To lock, ensure frame is aligned and move lock into gate.

410SX Operator’s Manual

Controls - 40

Centerline Plow

Centerline Plow

1. Digging chain control *

4. Trencher lift control *

2. Drill control *

5. Plow lift control

3. Plow vibrator control

6. Plow swing lock * If equipped

Item

Description

1. Digging chain control

To start digging chain, push.

To reverse digging chain, pull.

To stop digging chain, return to neutral position.

c00ic003a.eps

IMPORTANT

410SX Operator’s Manual Item

Description

2. Drill direction control

To rotate drill string clockwise, push.

To rotate counterclockwise, pull.

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3. Plow vibrator control

To start, push.

To stop, move to neutral position.

4. Trencher lift control

To lower, push.

To raise, pull.

5. Plow lift control

To lower, push.

To raise, pull.

Controls - 41

Centerline Plow IMPORTANT

410SX Operator’s Manual

Controls - 42

Centerline Plow Item

Description

6. Plow swing lock

To engage plow swing lock, move control toward tractor.

To disengage, move control toward plow.

IMPORTANT

410SX Operator’s Manual

Controls - 43

Traversing Plow

Traversing Plow

7 1

2

3

4

6

5

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1. Digging chain control *

4. Trencher lift control

2. Drill control *

5. Plow lift/traverse control *

3. Plow vibrator control

6. Traverse plow control * 7. Plow swing lock * If equipped

Item

Description

1. Digging chain control

To start digging chain, push.

To reverse digging chain, pull.

To stop digging chain, return to neutral position.

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IMPORTANT

410SX Operator’s Manual

Controls - 44

Traversing Plow Item

Description

2. Drill direction control

To rotate drill string clockwise, push.

To rotate counterclockwise, pull.

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3. Plow vibrator control

To start, push.

To stop, move to neutral position.

4. Trencher lift control

To lower, push.

To raise, pull.

5. Plow lift/traverse control

To lower/traverse plow left, pull.

To raise/traverse plow right, push.

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IMPORTANT

410SX Operator’s Manual

Controls - 45

Traversing Plow

Item

Description

IMPORTANT

6. Traverse plow control

To lower and raise plow, pull traverse plow control towards left of machine. Use plow lift/traverse control to adjust to desired height.

Raise plow blade before traverse plow control is engaged.

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7. Plow swing lock

To traverse plow left and right, push traverse plow control towards right of machine. Use plow lift/ traverse control to adjust to desired position.

To engage plow swing lock, move control toward tractor.

To disengage, move control toward plow.

Controls - 46

Traversing Plow

410SX Operator’s Manual

410SX Operator’s Manual

Drive - 47

Drive Chapter Contents For additional precautions, see “Safety” and “Prepare” chapters.

IMPORTANT: For more information on how to operate controls, see “Controls” chapter.

Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 •

Slope Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

410SX Operator’s Manual

Drive - 48 Start

Start EMERGENCY SHUTDOWN: Release all controls and stop engine.

Misuse of machine can cause death or serious injury.

Read and understand operator’s manual and all other safety instructions before use. Know how to use all controls.

To help avoid injury: •

Allow hydraulic fluid time to warm before operating in cold weather. Cold hydraulic fluid can lengthen ground drive stopping time.

•

For starting in extreme temperatures, contact your Ditch Witch dealer.

NOTICE: If engine turns but does not start within 10 seconds, allow starter to cool. Wait at least 30 seconds and try again.

1. Clear the area around the machine of all bystanders.

2. Ensure all controls and switches are in neutral position.

3. Ensure parking brake is set.

4. Insert key and activate accessories using ignition switch.

5. Ensure that check engine light is on.

6. If starting machine in normal conditions, 6.1 Start engine and run at low throttle under light load for at least 1 minute before applying heavier loads.

6.2 Verify that check engine light is off. If not, shut off machine. Check for cause of engine malfunction.

6.3 Run engine at half-throttle or less for five minutes before operating tractor. Ensure all controls function properly.

7. If starting machine in cold weather, 7.1 Start engine.

7.2 Warm engine and hydraulic fluid by gradually increasing engine speed for up to 30 minutes.

7.3 After warmup, carefully operate all hydraulic controls at low throttle until controls operate as described in the controls chapter.

410SX Operator’s Manual

Operate EMERGENCY SHUTDOWN: Release all controls and stop engine.

NOTICE: •

Drive carefully in congested areas. Know machine’s clearance and turning radius.

•

Survey field of vision when operating machine.

1. Raise attachments for ground clearance. Ensure that plow swing lock is engaged.

2. Ensure tires are positioned straight or in direction of intended movement.

3. Release parking break.

4. Press and hold operator presence switch.

5. Move ground drive control in desired direction of travel.

6. Adjust throttle for desired speed of travel.

Drive - 49

Operate

410SX Operator’s Manual

Drive - 50 Operate

Slope Guidelines Tipover. Crushing can cause death or serious injury.

Follow procedure in operator’s manual. Drive cautiously.

To help avoid injury: •

Operate at slow speed when on rough terrain.

•

Avoid driving across slopes.

•

Never jerk control levers. Use a steady, even motion.

•

Always operate from the uphill side of the machine.

•

Always drive with attachment low to the ground.

•

If tipover occurs, shut engine off if possible.

Operating safely on a slope depends upon many factors including: •

distribution of machine weight (can change due to configuration)

•

even or rough ground conditions

•

potential for ground giving way causing unplanned tilt forward, reverse or sideways

•

nearness of ditches, ruts, stumps or other obstructions and sudden changes in slope

•

speed

•

turning

•

braking performance

•

operator skill

These varying factors make it impractical to specify a maximum safe operating angle in this manual. It is therefore important for the operator to be aware of these conditions and adjust operation accordingly.

Maximum engine angle is an absolute limit which must never be exceeded. This maximum is stated below since it is a design limit. These design limits usually exceed the operating limits and must never be used alone to establish safe operating angle for variable conditions.

Maximum engine lubrication angle: 20°

410SX Operator’s Manual

Drive - 51

Shut Down

Shut Down 1. When job is complete, move machine to level ground.

2. Move ground drive control to neutral.

3. Set parking brake.

4. Return all controls to neutral position.

5. Lower all attachments to ground.

6. Run engine at low throttle for 5 minutes to cool.

7. Shut off machine. If leaving machine unattended, remove key.

8. For maintenance or long-term storage, turn battery disconnect switch (if equipped) to the disconnect position.

NOTICE: To avoid equipment damage, wait two minutes after turning engine off before disconnecting battery.

Drive - 52 Shut Down

410SX Operator’s Manual

410SX Operator’s Manual

Transport - 53

Transport Chapter Contents For additional precautions, see “Safety” and “Prepare” chapters.

IMPORTANT: For more information on how to operate controls, see “Controls” chapter.

Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 •

Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

•

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 •

Inspect Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

•

Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

•

Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

•

Unload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Retrieve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

410SX Operator’s Manual

Transport - 54 Lift

Lift Lifted load. Crushing can cause death or serious injury.

Stay away from lifted load and its range of movement.

Points Lifting points are identified by lifting decals. Lifting at other points is unsafe and can damage machinery.

Procedure Tractor Use equipment capable of supporting machine’s size and weight as shown. See “Specifications” on page 131 or measure and weigh equipment before lifting.

NOTICE: •

Engage frame lock.

•

Do not attempt to lift tractor with attachments installed.

410SX Operator’s Manual

Transport - 55

Lift

H400 Trencher Use lifting device capable of supporting the equipment’s size and weight. See “Specifications” on page 131 or measure and weigh equipment before lifting.

Reel Carrier

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Use lifting device capable of supporting the equipment’s size and weight. See “Specifications” on page 131 or measure and weigh equipment before lifting.

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410SX Operator’s Manual

Transport - 56 Haul

Haul Misuse of machine can cause death or serious injury.

Read and understand operator’s manual and all other safety instructions before use. Know how to use all controls.

To help avoid injury: •

Read trailer operator’s manual before loading or transporting machine.

•

Ensure tow vehicle has proper tow capacity rating.

•

Attach trailer to vehicle before loading or unloading.

•

Load and unload trailer on level ground.

•

To help prevent trailer sway, load trailer so that 10-15 percent of total vehicle weight (equipment plus trailer) is on tongue.

•

If loading onto tilt-bed trailer, be prepared for trailer to tilt.

Inspect Trailer •

Check hitch for wear and cracks.

•

Check battery for 12V charge.

•

Inspect lights for cleanliness and correct operation.

•

Inspect reflectors and replace if needed.

•

Check tire pressure.

•

Check lug nut torque.

•

Ensure trailer brakes are adjusted to come on with tow vehicle brakes.

•

Check trailer bed for cracks.

410SX Operator’s Manual

Transport - 57 Haul

Load Lifted load. Crushing can cause death or serious injury.

Stay away from lifted load and its range of movement.

To help avoid injury: •

Load unit with engine in low idle and boom as low as possible.

•

Load trailer on level ground.

•

Load trailer correctly to avoid trailer swaying.

•

Attach trailer to vehicle before loading or unloading.

•

If loading onto a tilt-bed trailer, ensure that tilt latch is secured in the correct position.

•

Ten to fifteen percent of total weight (equipment plus trailer) must be on tongue to help prevent trailer sway.

Tipover. Crushing can cause death or serious injury. When loading/unloading, run at low throttle. Keep boom low.

1. Start engine.

2. Raise trencher boom, but keep it low.

3. Reposition or remove plow blade and ensure plow swing lock is engaged.

4. Release parking brake.

5. Move machine to rear of trailer and align with ramps.

6. Drive forward slowly to move machine onto trailer until tiedown position is reached.

NOTICE: If loading onto tilt-bed trailer, be prepared for trailer to tilt. Load trencher as far to the front of trailer as possible.

7. Set parking brake 8. Lower attachments to trailer bed and turn tractor off.

9. Engage frame lock.

10. Attach chains to tractor and attachments where tiedown decals are located.

410SX Operator’s Manual

Transport - 58 Haul

Tie Down Points Tiedown points are identified by tiedown decals. Securing to truck or trailer at other points is unsafe and can damage machinery.

Procedure NOTICE: •

If loading onto tilt-bed trailer, be prepared for trailer to tilt. Load trencher as far to the front of trailer as possible.

•

Use minimum Grade 7, 5/16” (18.6cm) transport chain to secure machine to trailer.

Loop a transport chain around each tie down point. See chart below for correct distances between tiedown ends. Ensure tiedowns are tight before transporting.

A

B

A

B

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Distance

US

Metric

A

greater than 10”

greater than 25.4cm

B

greater than 11”

greater than 27.94cm

410SX Operator’s Manual

Transport - 59 Haul

Unload Lifted load. Crushing can cause death or serious injury.

Stay away from lifted load and its range of movement.

To help avoid injury: •

Unload unit with engine in low idle and boom as low as possible.

•

Unload trailer on level ground.

•

Attach trailer to vehicle before loading or unloading.

•

If trailer tilts, ensure that tilt latch is secured in the correct position.

Tipover. Crushing can cause injury. When loading/ unloading, run at low throttle. Keep boom low.

1. Prepare trailer and ramps for unloading.

2. Remove tiedowns.

3. Start engine.

4. Raise trencher boom, but keep it low.

5. Fully raise or remove plow blade and ensure that plow swing lock is engaged.

6. Disengage frame lock.

7. Release parking brake.

8. Slowly back machine down trailer or ramps.

NOTICE: If unloading from tilt-bed trailer, be prepared for trailer to tilt.

410SX Operator’s Manual

Transport - 60 Retrieve

Retrieve Under normal conditions, machine should not be towed. If machine becomes disabled and retrieval is necessary: •

Open hydrostat bypass valve.

•

Tow for no more than 200yd (180m).

•

Tow less than 1-2 mph (1.5-3.0 km/hr).

•

Unit cannot be steered as it is towed.

•

Use maximum towing force of 1.5 times unit weight.

Procedure 1. Attach tow line to all available tiedown points facing towing vehicle.

2. Check that all controls are in neutral position.

3. Open valve (shown) by turning cartridge 1/4 turn so that flat sides are horizontal.

4. Move speed/direction control in direction of travel.

5. Release parking brake. t39om055w.eps

Return to Normal Operation 1. Set parking brake.

2. Block wheels.

3. Disconnect from tow point.

4. Turn tow valve cartridge to original position.

410SX Operator’s Manual

Plow - 61

Plow Chapter Contents For additional precautions, see “Safety” and “Prepare” chapters.

IMPORTANT: For more information on how to operate controls, see “Controls” chapter.

Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 •

Position Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

•

Attach Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

•

Prepare Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Finish Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Plow - 62

410SX Operator’s Manual

Set Up NOTICE: Choose the correct plow blade length for the desired depth of material cover. If using a vertically adjustable, multi-depth blade, select the proper installation height.

Position Machine IMPORTANT: If material must be at constant depth, dig starting and target trenches.

1. Start engine.

2. Drive to starting point. Move in line with planned plow path.

3. Set parking brake.

4. Lower plow to starting point of trench.

5. Shut off machine.

Attach Product Pull Product 1. Insert material into pulling grip.

2. Tape grip with duct tape.

410SX Operator’s Manual Feed Product NOTICE: Use only genuine Ditch Witch cable guide.

1. Remove cable guide.

2. Feed cable through tube from top to bottom.

3. Replace cable guide and tighten fasteners.

4. Secure cable.

Prepare Machine 1. Start engine.

2. Adjust to low throttle.

3. Release parking brake.

4. Move ground drive control to low.

5. Lower reel carrier to operating procedure, if equipped.

Plow - 63

410SX Operator’s Manual

Plow - 64 Operate

Operate 1. If equipped with traversing plow, ensure traverse plow control on plow is engaged to desired direction.

2. Drive forward.

3. Lower plow blade into ground.

NOTICE: Do not traverse while plowing or with plow blade in the ground.

4. Start plow vibration. PLOW WILL VIBRATE. NOTICE: •

Only operate vibrator with plow blade in the ground.

•

When plow blade is in the ground, only drive forward.

5. Slowly increase vibration to desired speed.

6. Lower the plow blade into the ground to full depth.

7. Adjust plow vibrator and ground drive speeds as needed. If using vibrator speed control, move ground drive to maximum speed and use vibrator speed control to make finer adjustments as needed.

8. Monitor product for damage during plowing.

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410SX Operator’s Manual

Finish Job 1. When installation is complete, move ground drive control to the neutral position.

2. With vibrator running, raise plow to ground level while reducing vibrator speed.

NOTICE: Only operate vibrator with plow blade in the ground.

3. Stop vibration.

4. Set parking brake.

5. Stop engine and remove product from plow.

6. Start machine.

7. Move plow to center position and engage swing lock.

8. Release parking brake.

9. Drive a short distance away from work site.

10. Shut off machine.

Plow - 65 Finish Job

Plow - 66 Finish Job

410SX Operator’s Manual

410SX Operator’s Manual

Trench - 67

Trench Chapter Contents For additional precautions, see “Safety” and “Prepare” chapters.

IMPORTANT: For more information on how to operate controls, see “Controls” chapter.

Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Finish Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

410SX Operator’s Manual

Trench - 68 Set Up

Set Up IMPORTANT: •

When cutting asphalt, start trench in soil at edge of road and use shortest possible boom at full depth.

•

For optimal spoils delivery, adjust the auger position forward or backward to accommodate terrain and digging depth.

1. Start machine.

2. Drive to starting point. Move in line with planned trench.

3. Set parking brake.

4. Adjust to low throttle.

5. Lower boom to just above the ground.

6. Check that boom is in line with planned trench.

Operate Stay away.

Thrown objects. Impact can cause death or serious injury.

To help avoid injury: •

Keep everyone at least 6’ (1.8m) from machine, attachments, and their range of movement.

•

Know soil conditions and adjust digging speed accordingly.

410SX Operator’s Manual

Trench - 69

Operate

1. Select speed. DIGGING CHAIN WILL MOVE.

6ft/2m

Moving digging teeth. Contact will cause death or serious injury. Stay at least 6’ (1.8m) away.

To help avoid injury: •

Allow 3’ (0.91m) between digging teeth and obstacle. Machine may jerk when digging starts.

•

Keep everyone at least 6’ (1.8m) from machine, attachments, and their range of movement.

•

Stand back from console and hold controls loosely. Digging chain can catch on root or rock, forcing handlebar down suddenly.

•

Trench cave-in or material caught in digging chain can result in contact with digging teeth.

2. Set to high throttle.

3. Slowly lower digging boom to depth.

4. Release parking brake.

NOTICE: Machine moves in reverse during trenching.

5. Set speed.

NOTICE: •

Always start trenching with ground drive speed set to low.

•

Increase ground drive speed only as soil conditions permit.

6. Operate engine at full throttle when working.

NOTICE: •

Do not make sharp turns. Lower boom to full depth when turning.

•

If an object becomes lodged in chain, move attachment speed/direction control to neutral and raise boom slightly. Reverse chain direction. If object must be removed manually, turn engine off and set parking brake.

Trench - 70 Finish Job

410SX Operator’s Manual

Finish Job 1. When trench is complete, move ground drive control to neutral.

2. Set to low throttle.

3. Raise boom.

4. As boom clears top of trench, stop chain movement.

5. Drive a short distance away from work site.

6. Shut off machine.

410SX Operator’s Manual

Drill - 71

Drill Chapter Contents For additional precautions, see “Safety” and “Prepare” chapters.

IMPORTANT: For more information on how to operate controls, see “Controls” chapter.

Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 •

Dig Approach Trench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

•

Dig Target Trench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

•

Install Drill String . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 •

Drill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

•

Add Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

•

Backream . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

•

Install Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

•

Remove Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Finish Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 •

Disassemble Drill String . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

410SX Operator’s Manual

Drill - 72 Set Up

Set Up Underground utilities. Contact can cause death or serious injury. Locate and verify underground utilities before digging or drilling.

To help avoid injury: Do not operate drilling attachment if bore path is less than 10’ (3 m) from any underground hazard.

EMERGENCY SHUTDOWN: Release all controls and stop engine.

Dig Approach Trench 1. Mark planned bore path and all located utility lines with flags or paint.

2. Dig approach trench (1) along intended bore path.

IMPORTANT: Ensure approach trench is: •

deep enough for pipe to lay flat and other soil at correct angle,

•

at least half the total length of the drill string, and

•

at least 4” (10 cm) wide.

Dig Target Trench 1. Select completion point for the bore.

2. Dig a target trench (2) across intended completion point.

IMPORTANT: Ensure that trench is: •

deep enough for drill bit to enter slightly above trench floor, and

•

long enough to allow for drift of unguided drill string. Accuracy of bore decreases with length and varies with soil conditions.

410SX Operator’s Manual

Drill - 73

Set Up

Install Drill String

t39om077w.eps

1. Check condition and function of equipment: •

Ensure rod sections are not bent.

•

Ensure slip latches are functioning properly.

•

Ensure bits are in good condition.

2. Assemble at least 20’ (6 m), but no more than 30’ (9 m), of drill rod.

NOTICE: Incorrect installation can cause rod sections to bend. Ensure at least half of drill string length is inside trench.

3. Install drill bit.

4. Put drill string in approach trench.

5. Start engine.

6. Align machine with drill string and intended bore path.

7. Shut off engine.

8. Attach drill string to attachment.

410SX Operator’s Manual

Drill - 74 Operate

Operate Misuse of machine can cause death or serious injury.

Read and understand operator’s manual and all other safety instructions before use. Know how to use all controls.

To help avoid injury: •

Do not alter controls. Improper control function can cause serious injury.

•

Do not tape or tie down switch or lever.

Drill Stay away.

Rotating shaft. Crushing will cause death or serious injury.

To help avoid injury: •

Keep everyone at least 10’ (3 m) away from drill string and machine unless drill string guide is needed.

•

Never force drilling process. Drilling bit will drift off course and rod sections may bow or break.

Proceed slowly and carefully.

•

Never drill with bent rod section.

1. Evaluate jobsite conditions. If drill needs guidance, have Helper (trained on equipment operation and associated hazards) use drill string guide to align drill string as it enters the soil. See “Start Bore with Drill String Guide” on page 75.

2. Start engine.

3. Set to low throttle.

4. Operate drilling attachment controls to start clockwise rotation.

5. Slowly move machine forward while maintaining rotation.

IMPORTANT: Always use lowest speed necessary. Increase speed only if more than 5’ (1.5 m) of rod is in the ground and other conditions allow.

6. Carefully monitor progress of bore: •

If rod section starts to bow, stop forward movement of machine and reverse slightly until rod straightens.

410SX Operator’s Manual •

Drill - 75

Operate

If drilling becomes obstructed, stop rotation immediately.

7. When drill bit enters target trench, stop rotation immediately.

IMPORTANT: After initial bore is complete, backream to enlarge bore or install product.

•

See “Backream” on page 78.

•

See “Install Product” on page 79.

Start Bore with Drill String Guide Stay away.

Rotating shaft. Crushing will cause death or serious injury.

To help avoid injury: •

Use only the approved Ditch Witch drill string guide (p/n 118-079).

•

Never straddle trench or drill string.

•

Never enter trench.

•

Keep hands and feet away from drill string and drilling attachment.

•

Never use drill string guide during backreaming or when drill string is being pulled back.

•

Only use drill string guide on left side of approach trench.

If drill string needs guidance have Helper follow the instructions below to operate the drill string guide at start of bore.

Drill - 76 Operate

410SX Operator’s Manual

1. Stand on left side of approach trench.

2. Put drill string guide in correct position: •

at least 3’ (1 m) behind drill bit,

•

hook side toward bore, and

•

cradle side toward machine.

3. When drill string guide is in correct position, signal machine operator to start bore.

4. Use drill string guide to control the first 5’ (1.5 m) of the bore path.

5. When 5’ (1.5 m) of rod is in the ground, signal machine operator stop rotation of drilling attachment.

6. When drill string has stopped, remove drill string guide and leave area.

410SX Operator’s Manual

Drill - 77

Operate

Add Rod Stay away.

Rotating shaft. Crushing will cause death or serious injury.

To help avoid injury: Only access drilling attachment once rotation has fully stopped.

If more length is needed, use a Helper to add a rod section.

Disconnect Drill String from Drilling Attachment 1. Stop rotation of drilling attachment.

2. Operate ground drive controls to move machine in reverse 6” (15 cm) to loosen drill string in ground.

3. Disconnect drill string from drilling attachment. Special tool (p/n 351-272) may be used. See “Disassemble Drill String” on page 81.

4. Operate ground drive controls to move in reverse 10’ (3.05 m), about the length of a rod section.

Add Rod Section Pinch point. Crushing will cause serious injury. Stay away.

To help avoid injury: •

Keep hands at least 6” (15 cm) from ends of rod.

•

Support rods from underneath with open palms. Never grip rods.

1. Have Helper connect new rod section to drill string.

2. Slowly move machine forward until new section and drilling attachment are about 1” (2.5 cm) apart.

3. Have Helper lightly hold new rod section.

4. Rotate drilling attachment to align slip latches of new rod section and drilling attachment if needed.

5. Move machine forward slowly. As soon as new rod section engages drilling attachment, have Helper move hands clear.

6. Slightly move forward until slip latch connection is correctly latched.

Drill - 78 Operate

410SX Operator’s Manual

Backream Sometimes it is necessary to drill a pilot hole first, then enlarge the hole to accommodate larger product.

As a general rule, the final hole should be 1.5 times larger than the diameter of the product being installed. The number of passes needed depends on the soil conditions.

NOTICE: •

Do not try to increase hole size too much in one pass. Make several passes using successively large reamers.

•

Keep drill string straight and aligned with drilling attachment. Sharp bends can cause rod failure.

•

Never have more than 30’ (9 m) of exposed rod is outside the bore. Remove rods as necessary. See “Remove Rod” on page 80.

1. Shut off machine.

2. Remove drill bit and install appropriate reamer.

3. Start engine.

4. Begin clockwise rotation.

NOTICE: Always rotate clockwise during backreaming. Rotate counterclockwise only if reamer is blocked in bore.

5. Slowly drive in reverse while maintaining rotation. When reamer exists the approach trench, stop rotation immediately.

410SX Operator’s Manual

Drill - 79

Operate

Install Product Stay away.

Rotating shaft. Crushing will cause death or serious injury.

To help avoid injury: Ensure no one is in target trench or near product being installed. If swivel malfunctions, material can rotate.

To install product, pull it through the bore after drilling or at final pass of backreaming.

1. Shut off engine.

2. Remove drill bit and attach appropriate swivel (2) to drill (1) or reamer. Ensure swivel functions correctly.

3. Use shackle (3) to attach pipe pulling adapter (4) or pulling grip (5) to swivel.

4. Attach material to pipe pulling adapter or pulling grip.

5. Start engine.

6. Set to low throttle.

7. Slowly drive in reverse while maintaining rotation. See “Operate” on page 49. When product exists the approach trench, stop rotation immediately.

410SX Operator’s Manual

Drill - 80 Operate

Remove Rod Stay away.

Rotating shaft. Crushing will cause death or serious injury.

To help avoid injury: Only access drilling attachment once rotation has fully stopped.

If the length of rod outside the bore reaches 30’ (9 m), or as required by space, use a Helper to remove rod sections as needed.

Remove Rod Section 1. Stop rotation of drilling attachment.

2. Disconnect and remove first rod. Special tool (p/n 351-272) may be used. See “Disassemble Drill String” on page 81.

Reconnect Drill String Pinch point. Crushing will cause serious injury. Stay away.

To help avoid injury: •

Keep hands at least 6” (15 cm) from ends of rod.

•

Support rods from underneath with open palms. Never grip rods.

1. Slowly move machine forward until rod section and drilling attachment are about 1” (2.5 cm) apart.

2. Have Helper lightly hold new rod section.

3. Rotate drilling attachment to align slip latches of rod section and drilling attachment if needed.

4. Move unit forward slowly. As soon as rod section engages drilling attachment, have Helper move hands clear.

5. Slightly move forward until slip latch connection is correctly latched.

410SX Operator’s Manual

Finish Job Disassemble Drill String 1. Shut off engine.

2. Disconnect drill string from drilling attachment.

3. Remove drill bit.

4. Disconnect rod sections: •

Press tab through hole in female side of joint (1). Special tool (p/n 351-272) may be used.

•

Pull rod sections apart (2).

Drill - 81 Finish Job

Drill - 82 Finish Job

410SX Operator’s Manual

410SX Operator’s Manual

Systems and Equipment - 83

Systems and Equipment Chapter Contents For additional precautions, see “Safety” and “Prepare” chapters.

Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . 84 Plow Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 •

Blade Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

•

Blade Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Chain, Teeth, and Sprocket . . . . . . . . . . . . . . . . . . 86 Chain and Tooth Maintenance . . . . . . . . . . . . . . . 86 Chain Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Chain Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Systems and Equipment - 84 Optional Equipment

410SX Operator’s Manual

Optional Equipment See your Ditch Witch dealer for more information about the following optional equipment.

410SX Tractor Equipment

Description

Counterweights

Required to balance machine.

Dual wheels

Distributes weight of machine across jobsite surface.

Plow blades and pulling grips

Choose the most efficient plow blade for the job based on desired cover depth range, feed chute diameter, feed chute radius, and desired speed for straight plowing.

Reel carrier

Designed to speed cable installation.

Sod cutter kit

Breaks sod to make plowing more efficient.

Tires

26” or dual wheels are available

H400 Trenching Attachment Equipment

Description

Booms

Provide depth options of 24” (610 mm), 30” (762 mm), or 36” (914 mm).

Drilling Attachment Equipment

Description

Downhole tools

A variety of bits and backreamers for varying soil conditions are available through your Ditch Witch dealer.

410SX Operator’s Manual

Systems and Equipment - 85 Plow Blades

Plow Blades Blade Maintenance •

Keep cable guide wing bolts tight. Loose cable guide bolts will break due to plow vibration.

•

Keep plow feed free of rock and debris so that material pulls freely through tube.

•

Use the plow blade most appropriate for the type of material being installed. Contact your Ditch Witch dealer for information about the most effective blade for your jobsite conditions.

•

Use a speed blade only for straight or gently curving installations. Do not use speed blades for installations that require sharp turns.

Blade Types Equipment

Description

Feed blade

Used to “stitch” flexible material into the ground as it is fed through a chute or tube located at the back of the blade

Pull blade

Used to pull a rigid or semi-rigid material into the ground through a tunnel made by a “bullet” at the bottom of the blade; a pulling grip is used to attach the material to the blade

Speed blade

A thin feed-type blade used for high speed, straight plowing

Systems and Equipment - 86 Plow Blades

410SX Operator’s Manual

Chain, Teeth, and Sprockets Chain and Tooth Maintenance •

Always replace sprockets at the same time as the digging chain. Sprockets and chain are designed to work together. Replacing one without the other will cause premature wear of the new part.

•

Keep digging chain sharp. Using dull, worn teeth will decrease production and increase shock load to other trencher components. It can also cause chain stretch, which leads to premature chain wear and failure.

•

Maintain proper amount of tension on digging chain. Overtightening will cause chain stretch and loss of machine performance. For correct tightening procedure, “Digging Chain Tension” on page 126.

•

Use tooth pattern most appropriate for digging conditions. If conditions change, contact your Ditch Witch dealer for information about the most effective chain type and tooth pattern.

Chain Types Equipment

Description

4 pitch

standard chain

2 pitch

more teeth for smoother cutting

alternating side bar

prevents spoil compaction on chain

bolt-on adapters

allows easy configuration changes

Shark Chain II

versatile, virtually maintenance-free

combination

provides pick and shovel effect

410SX Operator’s Manual

Systems and Equipment - 87 Plow Blades

Chain Selection These charts are meant as a guideline only. No one chain type works well in all conditions. See your Ditch Witch dealer for soil conditions and chain recommendations for your area.

•

1 = best

•

2 = better

•

3 = good

•

4 = not recommended Chain

Sandy Soil

Soft Soil

Medium Soil

Hard Soil

Rocky Soil

Sticky Soil

2-pitch cup tooth

2

3

1

1

3

4

4-pitch cup tooth

3

1

2

3

4

1

Alternating side bar

4

4

4

4

4

1

Bolt-on adapter, 2-pitch

4

4

3

2

1

4

Bolt-on adapter, cup tooth combo

4

3

2

1

2

4

Shark® Chain II

4

3

2

1

1

4

Soil

Description

hard

packed clays, gumbo, all compacted soils

medium

loams, loamy clays

rocky

chunk rock, glacial till, cobble, rip rap, gravel

sandy

sugar sand, blow sand, or other soils where sand is the predominant component

soft

sandy loam

sticky

gumbo, sticky clays

Systems and Equipment - 88 Plow Blades

410SX Operator’s Manual

410SX Operator’s Manual

Complete the Job - 89

Complete the Job Chapter Contents For additional precautions, see “Safety” and “Prepare” chapters.

Restore Jobsite. . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Rinse Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Stow Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Store Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 •

Store Long-Term . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Decommission Machine . . . . . . . . . . . . . . . . . . . . 91

Complete the Job - 90 Restore Jobsite

410SX Operator’s Manual

Restore Jobsite After product is installed, return spoils to the trench with shovels, or small earth-moving equipment.

Rinse Equipment NOTICE: •

Do not spray water onto operator console or electrical center in engine compartment. Water can damage electrical components. Wipe down instead.

•

Ensure all mud and debris is rinsed from tracks before parking overnight.

Spray water onto equipment to remove dirt and mud.

Stow Tools Ensure all tools and accessories are loaded and properly secured on trailer.

410SX Operator’s Manual

Complete the Job - 91

Decommission Machine

Store Machine Before storing, ensure machine is rinsed, equipment is stowed, and all fluids are filled. For more information on filling fluids, see Maintenance chapter or contact your Ditch Witch dealer.

Store Long-Term To store machine for periods of time exceeding two months: •

Ensure exposed parts are treated with anti-rust agent.

•

Touch up paint as needed to prevent rusting.

•

Lubricate machine and apply grease to unpainted surfaces.

•

Cover exhaust pipe.

•

Inflate tires to recommended tire pressure. See “Tire Pressure” on page 117.

Decommission Machine Before decommissioning machine, follow local regulations for disposing of hazardous substances. For more information on draining fluids, see Maintenance chapter or contact your Ditch Witch dealer.

Complete the Job - 92 Decommission Machine

410SX Operator’s Manual

410SX Operator’s Manual

Maintenance - 93

Maintenance Chapter Contents For additional precautions, see “Safety” and “Prepare” chapters.

IMPORTANT: For more information on how to operate controls, see “Controls” chapter.

Maintenance Precautions . . . . . . . . . . . . . . . . . . 94 •

Refueling Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

•

Washing Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

•

Welding Precaution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Recommended Lubricants . . . . . . . . . . . . . . . . . . 97 •

Engine Oil Temperature Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

•

Approved Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

Tractor Maintenance Interval Chart . . . . . . . . . . 99 Tractor Procedures . . . . . . . . . . . . . . . . . . . . . . . 101 Plow Maintenance Interval Chart . . . . . . . . . . . 118 Plow Procedures . . . . . . . . . . . . . . . . . . . . . . . . . 119 Trencher Maintenance Interval Chart . . . . . . . . 122 Trencher Procedures . . . . . . . . . . . . . . . . . . . . . . 123 Drill Maintenance Interval Chart . . . . . . . . . . . . 129 Drill Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Reel Carrier Maintenance Interval Chart . . . . . . 130 Reel Carrier Procedures. . . . . . . . . . . . . . . . . . . . 130

410SX Operator’s Manual

Maintenance - 94

Maintenance Precautions

Maintenance Precautions Jobsite hazards. Exposure can cause death or serious injury. Use correct equipment and work methods. Use and maintain appropriate safety equipment.

To help avoid injury: •

Wear personal protective equipment including hard hat, safety eye wear, foot protection, hearing protection, and gloves (except when near rotating equipment).

•

Remove jewelry.

•

Wear close-fitting, high visibility clothing.

•

Have other personal protective equipment, such as insulated boots and gloves, breathing protection, and face shield, etc. available for use depending on jobsite hazards or requirements.

Misuse of machine can cause death or serious injury.

Read and understand operator’s manual and all other safety instructions before use. Know how to use all controls.

To help avoid injury: •

Unless otherwise instructed, all maintenance should be performed with the engine off and cool.

•

Lower unsecured, raised components before servicing equipment.

•

Unless otherwise instructed, all maintenance should be performed with machine parked on level surface.

•

Refer to US Occupational Safety and Health Administration (OSHA) guidelines for appropriate lockout-tagout procedures.

410SX Operator’s Manual

Maintenance - 95

Maintenance Precautions

Refueling Precaution Gasoline. Fire or explosion will cause death or serious injury. Shut down engine before refueling.

To help avoid injury: •

Ensure engine has completely cooled before removing fuel cap.

•

Always hold grips on fuel tank cap and loosen slowly to relieve any pressure in tank.

•

Ensure fuel nozzle is inserted securely into filler neck before refueling.

Gasoline. Fire or explosion can cause death or serious injury. Keep heat, flames, sparks and other ignition sources away.

To help avoid injury: •

Touch a metal surface away from fuel tank to discharge any static electricity.

•

Ensure anyone near open fuel tank has discharged any static electricity.

NOTICE: Clean spilled fuel immediately.

Washing Precaution NOTICE: Do not spray water onto operator’s console or electrical center in engine compartment. Water can damage electrical components. Wipe down instead.

Maintenance - 96

Maintenance Precautions

410SX Operator’s Manual

Welding Precaution NOTICE: Welding can damage electronics.

•

Welding currents can damage electronic components. Always disconnect the ECU ground connection from the frame, harness connections to the ECU, and other electronic components prior to welding on machine or attachments.

•

Connect welder ground close to welding point and make sure no electronic components are in the ground path.

•

Disconnect battery at battery disconnect switch before welding to prevent damage to battery. See “Check Battery” on page 102.

•

Never turn off battery disconnect switch with engine running, or alternator and other electronic equipment devices may be damaged.

410SX Operator’s Manual

Maintenance - 97

Recommended Lubricants

Recommended Lubricants Item

Description GEO

Gasoline engine oil meeting or exceeding API SJ See oil temperature chart for recommended viscosity grade for each model.

MPG

Multipurpose grease meeting ASTM D217 and NLGI 5

MPL

Multipurpose gear oil meeting API GL-5 (SAE 80W90)

THF

Tractor hydraulic fluid, Phillips 66® PowerTran Fluid, Mobilfluid® 432, Chevron® Tractor Hydraulic Fluid, Texaco® TDH Oil, or equivalent

Proper lubrication and maintenance protects Ditch Witch equipment from damage and failure.

Maintenance intervals listed are for minimum requirements. In extreme conditions, service machine more frequently. Use only genuine Ditch Witch parts, filters, approved lubricants, TJC, and approved coolants to maintain warranty. Fill to capacities listed in “Specifications” on page 131.

For more information on engine lubrication and maintenance, see your engine manual.

Engine Oil Temperature Chart SAE 10W SAE 20 SAE 10W-30 SAE 15W-40 SAE 30

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Temperature range anticipated before next oil change

Maintenance - 98

Recommended Lubricants

410SX Operator’s Manual

Approved Fuel NOTICE: Incorrect fuel will damage the engine. Use only approved fuel.

This engine is designed to run on unleaded gasoline and 10 percent volume ethanol (E10). Use only high quality fuel meeting ASTM D4814 or equivalent. Do not use gasoline blended with methyl alcohol.

Minimum octane rating: •

87 pump octane number [(R+M)/2]

•

91 research octane number (RON)

At altitudes above 5000’ (1524m), lower octane fuels may be acceptable. Carburetors, if equipped, may also require adjustment. Consult engine operator’s manual, your Ditch Witch dealer, or authorized engine servicing dealer for more information.

Approved Coolant NOTICE: •

Use only pre-diluted coolant or concentrated coolant mixed with distilled water. Never use tap water.

•

Using water or high-silicate automotive-type coolant will lead to engine damage or premature engine failure.

•

Mixing heavy-duty diesel engine coolant and automotive-type coolants will lead to coolant breakdown and engine damage.

This machine was filled with coolant meeting ASTM D6210 before shipment from factory. Add or replace only with coolant meeting this specification. This coolant is available, pre-diluted, from your Ditch Witch dealer as part numbers 255-1054.

410SX Operator’s Manual

Maintenance - 99

Tractor Maintenance Interval Chart

Tractor Maintenance Interval Chart

Battery Coolant Exhaust clamp Exhaust system Fan/alternator belt tension Filter, air dust ejector valve Filter, engine air Filter, engine oil (see Oil, engine) Filter, fuel Filter, hydraulic fluid (see Fluid, hydraulic) Fluid, hydraulic Fuel lines Hoses, hydraulic Hoses, radiator Oil, Engine Oil, Ground drive differential Oil, Ground drive gearbox Parking brake

As Needed

2000 Hours

500 Hours

Service

250 Hours

Lube

200 Hours

Change

100 Hours

Check

50 Hours

Lube, initial

10 Hours

Change, initial

Startup

Adjust, service, or test

1000 Hours

IMPORTANT: Chart indicates first instance of repeated service procedures. See detailed information below.

PCV valve Radiator Refuel Spark plug Tire pressure and lug nuts U-joint Wheel lug nut torque

As Needed

2000 Hours

1000 Hours

500 Hours

250 Hours

200 Hours

50 Hours

10 Hours

Service

Startup

Tractor Maintenance Interval Chart

100 Hours

410SX Operator’s Manual

Maintenance - 100

410SX Operator’s Manual

Maintenance - 101 Tractor Procedures

Tractor Procedures Battery Explosive hydrogen gas. Fire or explosion can cause death or serious injury. Keep heat flames, sparks, and other sources of ignition away.

To help avoid injury: •

Use a single 12V maximum source for charging. Do not connect to rapid chargers or dual batteries.

•

Never lean over battery when making connections.

•

Never allow vehicles to touch when charging.

•

Never short-circuit battery terminals for any reason or strike battery posts or cable terminals.

•

Refer to Safety Data Sheets (SDS) for additional information regarding battery.

Corrosive fluid. Contact can cause death or serious injury.

Avoid contact. Wear appropriate gloves. See Safety Data Sheets (SDS) for more information.

To help avoid injury: •

Never attempt to charge a battery that is leaking, bulging, heavily corroded, frozen, or otherwise damaged.

•

Refer to Safety Data Sheets (SDS) for additional information regarding battery.

NOTICE: •

Electronic components can be easily damaged by electrical surges. Jump starting can damage electronics and electrical systems, and is not recommended. Try to charge the battery instead. Use quality large diameter charging cables capable of carrying high currents (400 amps or more). Cheap cables may not allow enough current flow to charge a dead/discharged battery.

•

Read all steps thoroughly and review illustrations before performing procedure.

Check battery every 10 hours. Charge as needed.

410SX Operator’s Manual

Maintenance - 102 Tractor Procedures

Check 1. Disconnect battery at battery disconnect switch, if equipped.

2. Ensure that no ignition sources are near battery.

3. Loosen and remove battery cable clamps carefully, negative (-) cable first.

4. Clean cable clamps and terminals to remove dull glaze.

5. Check for signs of internal corrosion of cables. Replace battery and or cables if damaged.

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NOTICE: For the 410SX Gas, USE ONLY the following replacement battery. Optima 8004-003 (p/n 215-1165).

6. Connect battery cable clamps, positive (+) cable first.

7. Tighten any loose connections.

8. Ensure battery tiedowns are secure.

9.

Turn battery disconnect, if equipped, on.

410SX Operator’s Manual

Maintenance - 103 Tractor Procedures

Charge 1. Park service vehicle close to disabled equipment but do not allow vehicles to touch.

2. Engage parking brake in both vehicles.

3. Turn ignition switch off in both vehicles and turn off all electrical loads.

4. Disconnect machine controller, if equipped.

5. Inspect battery in disabled machine (B) for signs of cracking, bulging, leaking, or other damage.

6. Connect red positive (+) jumper cable clamp to positive (+) post of battery (2) in disabled machine.

IMPORTANT: Some machines may have a positive jumper cable terminal (1) located externally. If so equipped, connect red positive (+) jumper cable clamp to terminal.

7. Connect the other red positive (+) jumper cable to clamp to positive (+) post of battery in service vehicle (A).

8. Connect black negative (-) cable clamp to negative (-) post of battery in service vehicle.

9. Connect the other black negative (-) cable clamp to engine or frame ground on disabled vehicle, at least 12” (305 mm) from failed battery, as shown.

10. Operate service vehicle engine at 1500-2000 rpm for a few minutes to build an electrical charge in failed battery.

11. Stop engine in service vehicle.

12. Remove jumper cables from service vehicle, black negative (-) clamp first. Do not allow clamps to touch.

13. Remove black negative (-) cable clamp from disabled engine or frame ground.

14. Remove red positive (+) cable clamp from disabled machine.

15. Reconnect machine controller, if equipped.

16. Start disabled machine.

410SX Operator’s Manual

Maintenance - 104 Tractor Procedures

Coolant Check every 10 hours. Change coolant every 2 years or 2000 hours.

Check 1. Check level at sight glass (shown).

2. Add coolant at fill as needed to keep level at low level mark.

NOTICE: •

Use caution when removing radiator pressure cap.

•

To prevent engine damage or premature failure, use only approved coolant.

•

Do not mix coolant types.

•

See “Approved Coolant” on page 98.

Change 1. Open drains (3).

t39om063w.eps

1

2

2. Remove fill cap (1) to drain coolant.

3. Close drain valves.

4. Add 1.5 gal (5.7 L) of coolant at radiator fill neck (1).

5. Inspect radiator cap and replace if seal is damaged.

6. Install cap.

7. Add coolant to overflow bottle (2) until it reaches the halfway point.

3 t39om039w.eps

8. Run machine for several minutes.

9. Stop engine and allow to cool completely.

10. Remove cap and fill with coolant to bottom of fill neck.

11. Install cap.

410SX Operator’s Manual

Maintenance - 105 Tractor Procedures

Exhaust Clamps Check clamp and lock screw on exhaust extension every 10 hours. Replace or tighten as needed.

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Exhaust System Ceramic fibers. Exposure can cause irritation and illness.

Use breathing protection, gloves, and safety glasses when handling thermal blankets.

To help avoid injury: Place damaged blanket in a plastic bag to prevent material from becoming airborne during disposal.

Check exhaust system for any loose or damaged components every 50 hours.

1. Check exhaust thermal blankets (shown) and replace as needed.

2. Check heat shields near the battery, starter and air cleaner. Replace if damaged.

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410SX Operator’s Manual

Maintenance - 106 Tractor Procedures

Fan/Alternator Belt Tension Check belt tension every 50 hours.

1. Check tension. Belt is properly tensioned when it moves about 0.28 - 0.35” (7 - 9 mm) when pushed along at the long span (1).

2

2. To adjust belt, loosen bolt (2) and move tensioner pulley.

1

3. Tighten bolt (2) to 20 ft•lb (27 N•m).

Filter, Air Dust Ejector Valve

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Check every 50 hours.

1. The valve should close when the engine is running for proper operation.

2. Ensure that the air filter cover is installed with valve at the 6 o’clock position.

3. Replace as needed.

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410SX Operator’s Manual

Maintenance - 107

Filter, Fuel

Filter, Engine Air Check every 10 hours. Change air filter elements when air filter restriction indicator reaches red zone.

NOTICE: •

Only open the air filter canister when air restriction is indicated.

•

Change the elements. Do not attempt to clean them.

•

Compressed air or water may damage filter element.

•

Tapping to loosen dirt may damage element.

t39om053w.eps

Change 1. Remove air filter and remove primary (1) and secondary (2) elements.

1

2. Wipe inside of housing and wash cover.

3. Insert new secondary element and ensure it is seated correctly.

2

4. Insert new primary element.

5. Install cover with dust ejector facing down.

6. Reset air filter restriction indicator.

Filter, Fuel

t39om054w.eps

Change fuel filter (shown) every 100 hours.

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410SX Operator’s Manual

Maintenance - 108 Filter, Fuel

Fluid, Hydraulic Check before startup and every 10 hours. Change filters every 250 hours. Change hydraulic fluid every 500 hours.

3

2

1

Check 1. With tractor level and attachments raised, check fluid at sight glass (2).

2. Add THF at fill (1) as needed to keep level at halfway point on sight glass.

Change Filter 1. Hand tighten filter (3). Do not over tighten.

t39om001w22.eps

2. Check oil level at hydraulic reservoir sight glass (2) and fill with fluid as needed to keep level at halfway point on sight glass.

Change Hydraulic Fluid 1. With fluid warm, remove plug (1) to drain.

2. Install plug.

3. Replace filter.

4. Add THF at fill cap (2) to keep level at halfway point on sight glass (3).

410SX Operator’s Manual

Maintenance - 109

Filter, Fuel

Fuel Lines Check fuel lines for any signs of leaks or wear every 50 hours. Replace as needed only with low permeable fuel hose rated at 225 psi (p/n 1051792), required for EPA emission regulations.

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410SX Operator’s Manual

Maintenance - 110 Filter, Fuel

Hoses, Hydraulic Pressurized fluid or air. Contact can cause death or serious injury. Refer to operator’s manual for correct use.

To help avoid injury: •

Use a piece of cardboard or wood, rather than hands, to check for leaks.

•

Wear protective clothing, including gloves and eye protection.

•

Before disconnecting a hydraulic line, turn engine off and operate all controls to relieve pressure.

•

Lower, block, or support any raised component with a hoist.

•

Cover connection with heavy cloth and loosen connector nut slightly to relieve residual pressure.

Catch all fluid in a container.

•

Before using system, check that all connections are tight and all lines are undamaged.

•

If you are injured, seek immediate medical attention from a doctor familiar with this type of injury.

Check hydraulic hoses for leaks where shown before startup and every 10 hours.

410SX Operator’s Manual

Maintenance - 111

Filter, Fuel

Hoses, Radiator Check radiator hoses for leaks, abnormal swelling, or other signs of deterioration every 50 hours. Also, check for leaks or corrosion at water pump and fittings.

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410SX Operator’s Manual

Maintenance - 112 Filter, Fuel

Oil, Engine Oil. Fire can cause death or serious injury. Clean spilled oil from exhaust tubes and thermal blankets before using machine.

To help avoid injury: •

Immediately wipe off any oil that drips on the exhaust tubes or thermal blankets.

•

Replace thermal blankets if oil gets between the blanket and the exhaust system.

•

Do not operate machine with oil between the blanket and the exhaust system.

Check before startup and every 10 hours. Change engine oil and filter at 50 hours and every 200

4

hours afterward.

Check 1. While oil is warm, check level at dipstick (4).

2. Add GEO at fill (3) as needed to keep level at highest line on dipstick.

Change 1. While oil is warm, open valve (1) to drain.

2. Close valve.

3. Replace filter (2) each time oil is changed.

4. Add GEO at fill neck (3) until oil level is at highest line on dipstick.

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410SX Operator’s Manual

Maintenance - 113

Oil, Ground Drive Differential Check oil level at fill plug (1) every 500 hours. Add MPL as needed. Change every 1000 hours.

Change 1. Remove plug (2) to drain.

2. Install plug.

3. Add MPL at fill (1) to keep level at fill.

Oil, Ground Drive Gearbox

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Check oil level at fill plug (1) every 500 hours. Add MPL as needed. Change ground drive transmission oil every 1000 hours.

Change 1. Remove plug (2) to drain.

2. Install plug.

3. Add MPL at fill (1) to keep level at fill.

Parking Brake

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Check and adjust parking brake (shown) as needed.

1. Remove orange sleeve with brake released.

2. Turn handle right to tighten. Do not over tighten.

3. Replace sleeve.

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410SX Operator’s Manual

Maintenance - 114 PCV Valve

PCV Valve Check PCV valve (shown) every 1000 hours. Change valve every 2000 hours.

Check 1. Remove the PCV valve from the valve cover (shown) with the hose still attached.

2. Shake the valve. If it does not rattle, replace it. Always replace the hose and the PCV valve.

Change 1. Remove the PCV valve and hose from the valve cover.

2. Install new PCV valve and new hose. t39om066w.eps

Radiator NOTICE: Radiator may need to be cleaned more frequently in dusty or grassy conditions.

Check every 10 hours. Clean as needed.

Check Check radiator (shown) for dirt, grass, and other debris.

Clean 1. Clean fins with compressed air or spray wash.

NOTICE: Do not damage fins with high-pressure air or water.

2. Remove plates on right side of machine and spray through radiator toward exterior.

3. If grease and oil are present on radiator, spray with solvent and allow to soak overnight.

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410SX Operator’s Manual

Refuel Refuel machine as needed.

1. Turn engine switch off and let the engine cool for 3-5 min.

2. Open fuel cap (shown).

3. Insert fuel nozzle and add fuel.

4. Install fuel cap and turn until you hear a click.

NOTICE: If cap becomes damaged, only replace with a Kelch 203325 vented fuel cap (p/n 362-1481).

Maintenance - 115

PCV Valve

410SX Operator’s Manual

Maintenance - 116 PCV Valve

Spark Plug Check spark plug every 200 hours. Change every 2000 hours.

Check 1. Remove spark plug.

2. Remove carbon from electrode.

3. Use a feeler gauge to set gap (shown) and adjust if measured gap differs from factory specification: 0.028-0.031 in (0.70-0.80 mm).

4. Replace spark plug if the electrode or insulator is deformed or cracked.

5. Tighten the spark plug to 20 ft•lb (27 N•m).

IMPORTANT: When reassembling, install ignition coil inside spark plug terminal firmly. Ensure wiring and ignition coil are connected correctly.

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Change 1. Disconnect ignition coil.

2. Remove spark plug.

3. Use a feeler gauge to set gap on new spark plug to factory specification: 0.028-0.031 in (0.70-0.80 mm).

4. Install new spark plug and tighten to 20 ft•lb (27 N•m).

IMPORTANT: When reassembling, install ignition coil inside spark plug terminal firmly. Ensure wiring and ignition coil are connected correctly.

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410SX Operator’s Manual

Maintenance - 117

PCV Valve

Tire Pressure Check tire pressure before each use.

Tire option

Max. pressure

26 x 12.00-12 4-ply bar lug

20 psi (1.4 bar)

DUAL Tires: 23 x 10.512 6-ply bar lug

20 psi (1.4 bar)

U-Joint

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Check U-joints every 500 hours.

1. Clean zerks (shown).

2. Lubricate U-joints at zerks with MPG. 3. Check U-joints for wear or damage.

Wheel Lug Nut Torque Check wheel lug nut torque before each use.

Tighten to 90 ft•lb (122 N•m).

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410SX Operator’s Manual

Maintenance - 118

Plow Maintenance Interval Chart

Plow Maintenance Interval Chart

Arm pins and bushings Attachment mounting bolts Feed tube Plow blade Oil, gearbox Oil, vibrator

As Needed

2000 Hours

500 Hours

Service

250 Hours

Lube

200 Hours

Change

100 Hours

Check

50 Hours

Lube, initial

10 Hours

Change, initial

Startup

Adjust, service, or test

1000 Hours

IMPORTANT: Chart indicates first instance of repeated service procedures. See detailed information below.

410SX Operator’s Manual

Maintenance - 119 Plow Procedures

Plow Procedures Arm Pins and Bushings Check plow arm pins and bushings every 10 hours. Replace bushings at first sign of wear.

Attachment Mounting Bolts

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Check bolts every 10 hours.

1. Check floating cable feed bolts for looseness or wear.

2. Tighten to 240 ft•lb (324 N•m).

Feed Tube

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Clean feed tube every 10 hours.

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410SX Operator’s Manual

Maintenance - 120 Plow Procedures

Plow Blade Check plow blade for wear and replace as needed. Blade should be changed if: •

Plow toe edge is worn to a curve

•

Side plates begin to peel

•

Plow blade bends

•

Plow blade is worn scratched or gouged

Remove

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1. Position plow so blade just clears the ground.

2. Stop engine.

3. Set parking brake.

4. Remove keeper pins (1).

5. Remove lower plow blade pin (2).

6. Support the plow blade.

7. Remove the upper plow blade pin.

8. Remove plow blade.

Install

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1. If plow blade is vertically adjustable, multi-depth blade, select the proper installation height.

2. Set parking brake.

3. Start engine.

4. Move throttle to low idle.

5. Lower digging boom (if equipped) to ground.

6. Raise vibrator halfway.

7. Insert plow blade, aligning blade boss with upper pin in the vibrator housing. Use the ground to support toe of blade.

8. Install upper tapered pin and keeper pins.

9. Raise vibrator so blade can be fitted into lower boss of vibrator housing.

10. Install the lower tapered pin and keeper pins.

11. Lower vibrator until blade rests on ground.

12. Stop engine.

410SX Operator’s Manual

Maintenance - 121 Plow Procedures

Oil, Gearbox Check plow gearbox oil level every 10 hours.

1

2

1. Check when oil is cold, with vibrator level and skid shoes on the ground.

2. Remove plow blade and sod cutter if needed.

3. Oil should be halfway up sight glass (2).

4. Add MPL as needed at fill (1).

IMPORTANT: •

Do not add oil to plow vibrator when hot.

•

Let plow vibrator cool before removing fill plug.

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Oil, Vibrator 1

Change plow vibrator oil every 500 hours.

Change 1. Remove drain plug (1) located just below sight glass (2) on gearbox cover.

2. Drain oil and replace plug.

3. Add MPL at fill (3) until cold oil is halfway up sight glass (2).

NOTICE: Fill capacity is 2.4 pt (1 L). Do not overfill.

IMPORTANT: •

Do not drain oil from plow vibrator when hot.

•

Let vibrator cool before removing drain plug.

3

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2

410SX Operator’s Manual

Maintenance - 122

Trencher Maintenance Interval Chart

Trencher Maintenance Interval Chart

Digging chain Digging chain tension Outboard auger bearing Trencher mounting bolts

As Needed

2000 Hours

500 Hours

Service

250 Hours

Lube

200 Hours

Change

100 Hours

Check

50 Hours

Lube, initial

10 Hours

Change, initial

Startup

Adjust, service, or test

1000 Hours

IMPORTANT: Chart indicates first instance of repeated service procedures. See detailed information below.

410SX Operator’s Manual

Maintenance - 123 Trencher Procedures

Trencher Procedures Digging Chain Contents under pressure. Impact can cause death or serious injury. Relieve pressure before opening.

To help avoid injury: •

Service digging boom grease cylinder only while standing on opposite side of boom.

•

Cover connection with heavy cloth when relieving pressure in cylinder.

Check every 10 hours. Replace digging chain as needed.

Check Bits 1. If using rock chain bits, check that bits rotate freely.

2. Clean chain and check bits after each use.

3. Replace bit when carbide cap or insert is worn.

Pins and Bushings Check pins and bushings for wear by measuring distance between chain pins (3) and comparing it with a new chain.

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Sidebars If sidebars (2) are bent or loose on chain pins, chain spacers should be used to join sidebars.

Teeth Check teeth (1) for wear.

NOTICE: Replace worn teeth using Ditch Witch replacement parts and maintaining original tooth pattern.

410SX Operator’s Manual

Maintenance - 124 Trencher Procedures

Change Pressurized fluid or air. Injection can cause death or serious injury. Refer to operator’s manual for correct use.

To help avoid injury: •

Service digging boom grease cylinder only while standing on opposite side of boom.

•

Wear gloves and safety glasses, and cover fitting with cloth when relieving pressure in cylinder.

NOTICE: Replace sprockets when a new chain is installed.

Remove Chain 1. Start engine.

2. Turn digging chain until connector pin is on top of boom.

3. Lower boom to ground.

4. Set parking brake.

5. Shut off machine.

6. Secure chain by clamping links on either side of connector pin with chain jaws as shown.

Squeeze jaws to reduce pressure on connector pin.

7. Loop cable through links nearest connector pin.

8. Loosen plug on grease cylinder or turn tension bolts counterclockwise to relieve chain tension.

410SX Operator’s Manual

Maintenance - 125 Trencher Procedures

9. Stand clear of chain and remove lock key from connector pin. Drive connector pin out of link.

Raised component. Crushing can cause death or serious injury. Stay away or secure raised component with locking device. Use correct equipment and procedures.

10. Unclamp links. Slowly release cable and lower chain to ground.

11. Lay chain on ground with teeth down.

To install chain: 1. Lay chain on ground with teeth down and pointed toward unit. Loop cable through end links.

2. Start engine.

3. Release parking brake.

4. Move ground drive control to reverse.

5. Back machine up until chain extends past head shaft about 1’ (305 mm).

6. Move ground drive control to neutral.

7. Lower boom to horizontal position.

8. Set parking brake.

9. Shut off machine.

10. Pull rear end of chain over tail roller or sprocket.

11. Pull until chain is in place on boom.

12. Move chain down boom until chain connector pin and lock key can be installed. Install connector pin and lock key.

13. Tighten chain by pumping EPG into grease cylinder.

410SX Operator’s Manual

Maintenance - 126 Trencher Procedures

Digging Chain Tension Contents under pressure. Impact can cause death or serious injury. Relieve pressure before opening.

To help avoid injury: •

Service digging boom grease cylinder only while standing on opposite side of boom.

•

Cover connection with heavy cloth when relieving pressure in cylinder.

If unit is equipped with H400 trenching attachment, check digging chain tension every 10 hours.

To adjust chain with roller boom: 1. Lower boom to ground and stop engine.

2. Set parking brake.

3. Loosen four trencher clamp bolts (1).

4. Loosen jam nut (2) and turn adjusting screw 78 ft•lb (106 N•m). Distance between chain and boom (A) should be approximately 1” (25 mm).

5. Tighten jam nut.

To adjust chain with sprocket boom: 1. Lower boom and stop engine.

2. Set parking brake.

1

3. Adjust chain tension by tightening or loosening screw (2) and jam nut (1). Digging chain tension is correct when 1-1.5” (25-40 mm) of slide and stop is exposed (3).

4. Tighten jam nut.

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2

3

410SX Operator’s Manual

Maintenance - 127 Trencher Procedures

To adjust roller boom with grease cylinder: Pressurized fluid or air. Injection can cause death or severe injury. Refer to operator’s manual for correct use.

To help avoid injury: •

Service digging boom grease cylinder only while standing on opposite side of boom.

•

Wear gloves and safety glasses, and cover fitting with cloth when relieving pressure in cylinder.

1. With boom horizontal, measure distance from bottom to chain (2). When properly adjusted, distance should be 1.5-2.0” (40-50 mm).

1

2. To tighten chain, remove plug and pump MPG into cylinder (1). To relieve chain tension, loosen plug on grease cylinder.

2

Outboard Auger Bearing

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Wipe zerk and lube every 10 hours with 8-10 pumps of MPG.

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410SX Operator’s Manual

Maintenance - 128 Trencher Procedures

Trencher Mounting Bolts Check bolts every 10 hours. Tighten to 310 ft•lb (420 N•m).

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410SX Operator’s Manual

Maintenance - 129

Drill Maintenance Interval Chart

Drill Maintenance Interval Chart

Shaft, Coupler, and U-joint

Drill Procedures Shaft, Coupler and U-joint If tractor is equipped with optional drilling attachment, lube shaft (2), coupler (1), and ujoints (3) as needed. Wipe zerk clean before servicing to prevent contamination.

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As Needed

2000 Hours

500 Hours

Service

250 Hours

Lube

200 Hours

Change

100 Hours

Check

50 Hours

Lube, initial

10 Hours

Change, initial

Startup

Adjust, service, or test

1000 Hours

IMPORTANT: Chart indicates first instance of repeated service procedures. See detailed information below.

410SX Operator’s Manual

Maintenance - 130

Reel Carrier Maintenance Interval Chart

Reel Carrier Maintenance Interval Chart

Arms and cable guides

Reel Carrier Procedures Arms and Cable Guides Check reel carrier arms and cable guides for damage. Replace as needed.

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As Needed

2000 Hours

500 Hours

Service

250 Hours

Lube

200 Hours

Change

100 Hours

Check

50 Hours

Lube, initial

10 Hours

Change, initial

Startup

Adjust, service, or test

1000 Hours

IMPORTANT: Chart indicates first instance of repeated service procedures. See detailed information below.

410SX Operator’s Manual

Specifications - 131

Specifications Specifications are called out according to SAE recommended practices. Specifications are general and subject to change without notice. If exact measurements are required, equipment should be weighed and measured. Due to selected options, delivered equipment may not match that shown.

Chapter Contents 410SX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Specifications - 132 410SX

410SX Operator’s Manual

410SX

Dimensions

US

Metric

A1

Angle of departure w/o blade

37°

37°

Angle of departure w 2’ (610 mm) blade

13°

13°

Angle of departure w/o blade traversing plow

20°

20°

Angle of departure w/ 2’ (610 mm) blade traversing plow

13°

13°

Angle of approach w/ trenching attachment

20°

20°

Angle of approach w/o trenching attachment

23°

23°

Height from top of raised plow

58 in

1.5 m

Height from top of 2’ (610 mm) boom and chain

63.5 in

1.6 m

Maximum length plowing w/ trenching attachment and 3’ (915 mm) boom

151 in

3.8 m

Maximum length plowing w/ traversing plow

165 in

4.2 m

Maximum length plowing w/o trenching attachment

118 in

3.0 m

Maximum length plowing w/o trenching attachment for traversing plow

132 in

3.4 m

L3

Wheelbase

46 in

1.2 m

W1

Width, transport (23 x 10.50 dual tires)

56 in

1.4 m

A2 H1 L1

L2

410SX Operator’s Manual

Specifications - 133 410SX

Dimensions

US

Metric

W2

Width, transport (26 x 12-12 tires)

48.5 in

1.2 m

G

Centerline of plow to outside edge of unit, blade centered (26 x 12-12 tires)

24 in

610 mm

Centerline of plow to outside right edge of unit, blade fully traversed (26 x 12-12 tires)

8 in

203 mm

Maximum cover depth

24 in

610 mm

D

Dimensions are based on machine equipped with 26 x 12-12 tires unless otherwise specified. * Suggested maximum depth. Actual depth will depend on job requirements and soil conditions.

Specifications - 134 410SX

Operation

410SX Operator’s Manual

US

Metric

Maximum transit forward (26 x 12-12 tires)

2.9 mph

4.6 km/h

Maximum transit forward (23 x 10.50-12 tires)

2.5 mph

4.0 km/h

Maximum transit reverse (26 x 12-12 tires)

1.5 mph

2.5 km/h

Maximum transit reverse (23 x 10.50-12 tires)

1.3 mph

2.1 km/h

3 in

75 mm

Ground drive speed @ high idle rpm

Maximum pipe or cable diameter, pull type plow blade

Vehicle clearance circle, wall-to-wall, with trenching attachment and 18” (475 mm) plow blade Right turn (26 x 12-12 tires)

21 ft

6.4 m

Right turn (23 x 10.50-12 tires)

20 ft

6.1 m

Left turn (26 x 12-12 tires)

19 ft

5.8 m

Left turn (23 x 10.50-12 tires)

18 ft

5.5 m

Basic machine weight - traversing plow with 24” (61 cm) plow blade, H400 with 24” (61 cm) boom and chain, and fully loaded rear reel carrier

5510 lb

2499 kg

Engine

US

Metric

Operating weight

Engine: Kubota WG1605-G-E3 with electronic governor Fuel

unleaded gasoline

Cooling medium

liquid

Number of cylinders

4

Displacement

93.79 in3

1.537 L

Bore

3.11 in

79 mm

Stroke

3.09 in

78.4 mm

Manufacturer’s gross power rating @3600 rpm (per SAE J1995)

49.6 hp

37 kW

Estimated net power rating @ 3600 rpm (per SAE J1349)

47.6 hp

35.5 kW

*All warranty is void if engine is run above maximum governed speed as installed (no load). ** Exceeding these operational angles will cause engine damage. This DOES NOT IMPLY machine is stable to maximum angle of safe engine operation.

410SX Operator’s Manual

Specifications - 135 410SX

Hydraulic System

US

Metric

Ground drive pump capacity @ high idle

18.0 gpm

68.0 L/min

Ground drive pump relief pressure

4000 psi

276 bar

Attachment pump capacity @ high idle

20.3 gpm

77.0 L/min

Attachment pump relief pressure

3000 psi

207 bar

Auxiliary pump capacity @ high idle

8.4 gpm

31.8 L/min

Auxiliary pump relief setting

2000 psi

138 bar

Filtration: charge full flow; 25 psi (2 bar) bypass, 10 micron nominal filter return full flow, 15 psi (1 bar) bypass, 10 micron nominal filter Fluid Capacities

US

Metric

Fuel tank

8.5 gal

32.2 L

Engine oil with filter

5.5 qt

5.2 L

Coolant system

1.5 gal

5.7 L

Hydraulic reservoir

13.2 gal

50 L

Hydraulic system

15.2 gal

57.5 L

Ground drive gearbox

2.0 qt

2.0 L

Ground drive differentials

4.5 pt

2.1 L

Plow vibrator

2.4 qt

1.1 L

Power Train

US

Metric

Ground drive transmission: hydrostatic drive infinitely variable from zero to maximum, lever operated speed/direction control Differentials: Dana model 44 limited slip Service brake: ground drive speed/direction control brake machine hydraulically when moved to neutral position Parking brake: mechanical disc and caliper, hand-operated Tires: Load rating at 10 mph (16 km/h) 26 x 12-12 4-ply bar lug; inflated to 20 psi (1.38 bar) Attachment drive transmission: hydrostatic lever-operated

1780 lb

807 kg

Specifications - 136 410SX

410SX Operator’s Manual

Battery Ground 75DT, SAE reserve capacity 110 min., SAE cold crank @ 0° F (--18° C), 800 amp Attachments

US

Metric

Trench width

3.5-6 in

89-152 mm

Trench depth, maximum

36 in

914 mm

Boom travel up

78°

78°

Boom travel down

57°

57°

Headshaft speed w/o chain (no load)

320 rpm

Digging chain speed

441 ft/min

320 rpm

Centerline of trench to outside edge, left

22 in

559 mm

Centerline of trench to outside edge, right

27 in

686 mm

Distance from ground to headshaft, boom up

24 in

610 mm

Distance from ground to headshaft, boom down

8 in

200 mm

Headshaft overhang (centerline of front axle to centerline of headshaft)

38.5 in

980 mm

Width, maximum

24 in

610 mm

Diameter, maximum

36 in

635 mm

Capacity, maximum

200 lb

45.4 kg

Bore diameter

1.75 - 12 in

45-305 mm

Motor displacement

18.7 in3

5 m3

Torque @ 3000 psi

750 ft•lb

1009 N•m

Speed, low (no load)

185 rpm

185 rpm

Speed, high (no load)

240 rpm

240 rpm

H400 Trencher

Reel Carrier

Roto Witch® Drilling Attachment

Noise Level This machine can generate sound levels exceeding 80dBA. Always wear appropriate hearing protection when operating machine. Find sound power and pressure information at www.ditchwitch.com, or contact customersupport@ditchwitch.com.

410SX Operator’s Manual

Specifications - 137 410SX

Vibration Levels Average vibration transmitted to the operator’s hand during normal trenching operation is 4.4 m/sec2.

Average vibration transmitted to the operator’s hand during normal plowing operation is 9.54 m/sec2.

Unless otherwise specified, all figures are for standard equipment only.

Specifications - 138 410SX

410SX Operator’s Manual

410SX Operator’s Manual

Support - 205 Registration

Support Registration If your equipment was purchased through a Ditch Witch dealer, it is already registered. If you purchased from any other source, please email productsupportwarrantyadmin@ditchwitch.com or fill out the registration card located in the back of the parts manual. Registration enables you to receive updates on this equipment as well as information on new products of interest.

Procedure Notify your dealer immediately of any malfunction or failure of Ditch Witch equipment.

Always give model, serial number, and approximate date of your equipment purchase. This information should be recorded and placed on file by the owner at the time of purchase.

Return damaged parts to dealer for inspection and warranty consideration if in warranty time frame.

Order genuine Ditch Witch replacement or repair parts from your authorized Ditch Witch dealer. Use of another manufacturer’s parts may void warranty consideration.

Resources Publications Contact your Ditch Witch dealer for publications and videos covering safety, operation, maintenance, and repair of your equipment.

Ditch Witch Training For information about on-site individualized training, contact your Ditch Witch dealer.

410SX Operator’s Manual

Warranty - 206 Resources

Warranty Ditch Witch Equipment and Replacement Parts Limited Warranty Policy Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial-numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

Exclusions from Product Warranty

•

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which may be subject to another manufacturer’s warranty (such warranty will be available to purchaser).

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or its nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacements parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so above limitation of exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS department, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

First version: 1/91; Latest version: 7/19