Ditch Witch 400SX Parts Manual 053-410 - PDF DOWNLOAD

400SX

Parts Manual

Issue 7

053-410

1

400SX ISSUE NO. 07PL-09/19 For Replacement Copy Order P/N 053-410

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: 400SX Plow, H400 Digging, A221 Backhoe & Reel Carrrier Attachments

Copyright 1992, 1993, 1994, 2012, 2014, 2019 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

CONTENTS______________________ Decals

Decal Kit ...................................................... 8

Engine Components

Air Filter System ........................................ 20 Alternator .................................................. 16 Cold Start Kit ............................................. 18 Engine Mount............................................ 14 Engine........................................................ 12 Fuel Filter .................................................. 24 Fuel Lift Pump ........................................... 22 Radiator & Oil Cooler ................................ 26

Powertrain

Differential ............................................... 38 Differential, Front ..................................... 34 Differential, Rear ....................................... 36 Drive Line .................................................. 30 Ground Drive Gearbox .............................. 32 Park Brake ................................................. 44 Tire / Tube / Wheel ................................... 40 Tire, Dual Option ....................................... 42

Frame Components

Battery Mount........................................... 50 Covers & Guards ....................................... 54 Frame ........................................................ 48 Fuel Tank & Fuel Line ................................ 58 Hydraulic Reservoir ................................... 56 Instrument Panel ...................................... 52

Control Assemblies

Attachment Valve Mount ......................... 66 Ground Drive Pump Controls .................... 64 Steering & Ground Drive Controls ............ 62 Throttle Linkage ........................................ 68

Electrical

Electrical Diagram ..................................... 72 Electrical Schematic .................................. 74

Hydraulics

Charge Valve ............................................. 86 Cylinder – 2.0” x 1.0” x 6.0”........................... 90 Double Pump ............................................ 98 Gear Pump & Valve Hydraulics ................. 96 Ground Drive Pump .................................. 84 Ground Drive ............................................. 82 Hydraulic Control Valve – 3 Spool............... 94 Hydraulic Control Valve ............................ 92 Relief Cartridge ....................................... 100 Schematic – Auxiliary .................................. 80 Schematic – With Backhoe ........................... 79 Schematic .................................................. 78 Steering ..................................................... 88

Reel Carrier

Front Weight Rack................................... 106 Reel Carrier ............................................. 104

Digging Attachment

Attachment Frame .................................. 110 Boom ....................................................... 122 Boom, Roller............................................ 120 Chain Jaws ............................................... 134 Dig Chain - 33K 2PS ................................... 124 Dig Chain - 33K 4PS ................................... 126 Dig Chain - Alligator 33K 2PS ....................... 128 Dig Chain - Rock 28K 2PS ............................ 130 Digging Chain Adapter ............................ 132 Head Shaft ............................................... 112 Hydraulic Cylinder – 2.5” x 1.50” x 12.0” ..... 116 Hydraulic Motor ...................................... 118 Trencher Hydraulics ................................ 114

Boring Attachment

Bearing Swivel ......................................... 144 Boring Attachment Coupling................... 138 Boring Attachment Hydraulics ................ 140 Drilling Tools – Dry Bore .................... 146, 152 Drilling Tools – Wet Bore ........................... 148 Hydraulic Motor ...................................... 142 Pulling Tools ............................................ 150

ID0040847

5

6

CONTENTS______________________ Backhoe

Attachment Frame .................................. 158 Auxiliary Power Option ........................... 186 Bucket Hydraulics.................................... 180 Bucket ..................................................... 178 Console.................................................... 182 Control Valve Linkage ............................. 184 Decal Kit .................................................. 156 Dipper Hydraulics .................................... 176 Dipper...................................................... 174 Hydraulic Cylinder – 2.5” x 1.25” x 2.5” ....... 172 Lift Hydraulics.......................................... 160 Pivot ........................................................ 164 Stabilizer Hydraulics ................................ 190 Stabilizer.................................................. 188 Stow Lock ................................................ 162 Supply & Return Hydraulics .................... 166 Swing Hydraulics ..................................... 170 Swing Post ............................................... 168

Vibratory Plow

Feed Blades ............................................. 210 Float Blades ............................................. 212 Hydraulic Cylinder ................................... 204 Hydraulic Motor ...................................... 206 Plow Hydraulics ....................................... 202 Pull Blades ............................................... 208 Skid Shoes ............................................... 198 Swing Lock Delay Latch ........................... 200 Trolley ..................................................... 196 Vibrator ................................................... 194

Miscellaneous

Bolt/Nut Torque Chart ............................ 216 Filters....................................................... 222 Related Publications ............................... 222 Replacement O-Ring Chart ..................... 221 Warranty Registration ............................ 224

ID0040847

7

DECALS

8

9

10

NOTES:

11

ENGINE COMPONENTS

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

NOTES:

29

POWERTRAIN

30

31

32

GROUND DRIVE GEARBOX - DANA 44 20 19 18

410SX ONLY

5

22 14

7

6

16 1

11

4 21

7

17 15

3

10

2

12 8

13

9

DIFFERENTIAL SIDE

21 03

ID0139178

33

GROUND DRIVE GEARBOX - DANA 44 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

105-069 106-202 106-794 105-483 105-825 105-848 115-112 115-112 125-049 155-806 165-100 168-003 167-139 169-012 317-466 169-013 169-014 500-228 105-995 115-127 156-241 159-003 155-851 364-433

QTY

1 2 8 6 8 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

WASHER (.406") FLG BOLT (1/2-NC X 1-1/4",GD8) BOLT (3/8-NC X 1-3/4", SOC, GD8) BOLT (9/16-NC X 1-1/4") FLG LK BOLT (3/8-NC X 3/4") BOLT (3/8-NC X 3/4 ", GD8) PLUG (08N, SQ) PLUG (08N, SQ) BALL BEARING (2.165") INTERNAL SEAL (1.750") LARGE GEAR PINION GEAR (19T) OUTPUT SHAFT (14T) GEARBOX COVER GRND DRV GEAR BX PLATE MOUNTING PLATE FLANGE (1.750"-26S) EXTERNAL SNAP RING (1.562") FLANGE LOCKNUT (3/4-NF) REDUCER (08N-02NF) STREET ELBOW (02N-02NF90, BRASS) AIR VENT (02N) INTERNAL SEAL (1.552") HOSE GUARD

REMARKS

LOCTITE

LOCTITE 3500 410SX

SEE FOOTNOTE 1 400SX AND 410SX 3500

LOCTITE 410SX 410SX 410SX DIFFERENTIAL PINION, SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USE SILICONE (RTV) GASKET MATERIAL ON GEARBOX COVER, ON MOTOR MOUNTING SURFACES, & AT MOUNTING PLATE TO DIFFERENTIAL HOUSING SURFACE. 2. REFER TO SPECIAL TOOL DIAGRAM 052-518, FOR PROPER INSTALLATION.

NOTE:

03

ID0139178

34

35

36

37

38

39

40

TIRE - TUBE - WHEEL

ENDS WITH S/N: DWP410SXPK0002090

2 6 4

6

5

1

3 6 9

5

8 7 10

06

ID0165625

41

TIRE - TUBE - WHEEL

ENDS WITH S/N: DWP410SXPK0002090 REF PART NO. NUMBER

QTY

1.

205-105 4 205-800 205-778 205-148 4 205-881 205-879 205-375 205-120 4 205-866 205-876 205-1191 4 205-1302 2 205-1303 2 2. 205-163 3. 205-271 4. 210-004 205-374 205-1032 5. 205-171 205-161 6. 205-165 4 7. 105-065 2 8. 105-071 2 9. 105-112 2 107-419 2 105-1270 2 10. 375-097

DESCRIPTION

REMARKS

TIRE (26 X 12.00-12, B4TL, STG BL) T/W (26 X 12.00-12, B4TT, STG BL) T/W (26 X 12.00-12, B4TL, STG BL) TIRE (26 X 12.00-12, B4TL, RG BL) T/W (26 X 12.00-12, B4TT, RG BL) T/W (26 X 12.00-12, B4TL, RG BL) T/W (26 X 12.00-12, B4TL, RG BL) TIRE (23 X 10.50-12, B4TL, STG BL) T/W (23 X 10.50-12, B4TL, STG BL) T/W (23 X 10.50-12, B4TL, STG BL) TIRE (26 X 12-12, 8-PLY, TL) T/W (26 X 12-12 8-PLY, TL), LEFT T/W (26 X 12-12 8-PLY, TL) RIGHT INNER TUBE (26 X 12.00-12) WHEEL (12 X 8.5WD W/5) WHEEL (10.5 X 12) WHEEL (10.5 X 12) WHEEL VALVE STEM (.453/.625") VALVE STEM (.625", SNAP-IN) VALVE CAP (.305"-32) LOCKNUT (1/2-NC) WASHER (1/2") CARRIAGE BOLT (1/2-NC X 8") CARRIAGE BOLT (1/2-NC X 10") CARRIAGE BOLT (1/2-NC X 9") WHEEL WEIGHT (12", 100#)

OBSOLETE INCL REF NO'S 1, 2, 4 & 6; OBSOLETE INCL REF NO'S 1, 4, 5 & 6; OBSOLETE INCL REF NO'S 1, 2, 4 & 6 INCL REF NO'S 1, 4, 5 & 6 INCL REF NO'S 1, 4, 5 & 6, W/OFFSET CENTER INCL REF NO'S 1, 3, 5 & 6 INCL REF NO'S 1, 3, 5 & 6, USE TBS, SEE NOT SHOWN: SEE FOOTNOTE 2 INCL REF NO'S 1, 4 & 5; SEE FOOTNOTE 2 INCL REF NO'S 1, 4 & 5; SEE FOOTNOTE 2 INCL REF NO.6 SEE FOOTNOTE 3 EARLY STYLE; SEE FOOTNOTE 1 & 3 OFFSET CENTER; SEE FOOTNOTE 3 SMALL OFFSET CENTER-USE BOLT 105-1270; SEE FOOTNOTE 3 INCL REF NO 6 INCL REF NO 6, USE TBS, FLUID CORE

USE WITH 205-374 USE WITH 210-004 (OFFSET CENTER) USE WITH 205-1032 USE 1 PER WHEEL; SEE FOOTNOTE 1

NOT SHOWN:

256-640 274-201

1 1

TBS FLUID - ONE POUND TIRE & WHEEL DECAL

USE 124 LBS PER WHEEL

FOOTNOTES:

1. VERIFY WHEEL WEIGHT CLEARANCE IF 105-1307 LUG BOLTS (2.06" PROTRUDING) ARE PRESENT WITH 210-004 WHEEL. 2. USE 8-PLY TIRE, 205-1191, IF REPLACING 26" TIRE. 3. LISTED P/N'S ARE BUFF IN COLOR, FOR GRIZZLE GRAY REFER TO ID0545182.

NOTE:

REFER TO GENERAL SPECIFICATIONS 052-195 FOR TIRE PRESSURES.

06

ID0165625

42

TIRE - DUAL OPTION

ENDS WITH S/N: DWP410SXPK0002090

2

1

3 4

5

8

6 7

05

ID0130421

43

TIRE - DUAL OPTION

ENDS WITH S/N: DWP410SXPK0002090 REF PART NO. NUMBER

QTY

1. 205-877 1 205-120 205-334 205-164 205-165 2. 205-335 1 205-345 1 3. 183-786 1 179-073 1 4. 363-347 1 5. 365-260 1 6. 105-198 2 7. 105-095 2 8. 105-085 2

DESCRIPTION

REMARKS

TIRE & WHEEL ASSY (23 X 12.50-12) DUAL TIRE (23 X 8.50-12, B4TL) DUAL WHEEL VALVE STEM INCL CAP VALVE STEM CAP DUAL WHEEL ADAPTER PLATE EARLY STYLE 3/4" DUAL WHEEL ADAPTER PLATE CURRENT PRODUCTION 1" ROD WELDMENT, DUALS EARLY STYLE 3/4" ROD WELDMENT, DUALS CURRENT PRODUCTION 1" BRACKET, BUMP BAR BUMP BAR BOLT (1/4-NC X 1-3/4") WASHER (1/4") LOCKNUT (1/4-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0130421

44

PARK BRAKE 410SX

7

16

20

4

19 16 17

16 9

12 13

14

5

16

5

1 15

6 16

4 5 3

2

10 18 17

11

8

04

ID0128321

45

PARK BRAKE 410SX

REF PART NO. NUMBER

QTY

DESCRIPTION

1. 317-470 1 BRAKE CALIPER MOUNT 2. 105-512 2 COTTER PIN (3/32" Xƒ") 3. 106-012 2 FLANGE BOLT (5/8-NC X 3") 4. 105-003 6 FLANGE LOCKNUT (5/16-NC) 5. 105-834 7 FLANGE LOCKNUT (3/8-NC) 6. 110-150 2 CLEVIS PIN (5/16" X 1") 7. 110-469 1 GRIP (7/8", ORANGE) 8. 163-035 1 BRAKE CALIPER 9. 160-744 1 PARKING BRAKE LEVER 10. 160-765 1 BRAKE DISC 11. 105-117 2 WASHER (5/16") 12. 105-827 2 FLG LK BOLT (3/8-NC X 1-1/4") 13. 105-109 4 BOLT (5/16-NC X 1-1/2") 14. 110-333 1 BOLT-ON CLAMP (1") 15. 184-258 4 SPACER 16. 163-083 1 BRAKE CABLE (5/16" X 48.750") 17. 105-826 5 FLANGE LOCK BOLT (3/8-NC X 1") 18. 163-130 2 BRAKE ADJUSTMENT PLATE 19. 106-517 2 BOLT (5/16-NC X 1-3/8") 20. 178-973 2 SPACERS

REMARKS

USE ONLY IF NEEDED

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0128321

46

NOTES:

47

FRAME COMPONENTS

48

49

50

51

52

INSTRUMENT PANEL

20 2 21 20 22

19

3

23

21

5 4

18

17 16

6 7

2 15 24

14

13

1 10

12 11

02

9

8

ID0107782

53

INSTRUMENT PANEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

317-515 1 215-149 1 110-527 6 217-701 2 106-205 6 215-051 1 215-052 105-909 217-710 1 105-137 4 105-873 4 216-008 1 216-009 1 215-132 1 215-129 1 215-415 215-2594 1 217-027 1 217-021 1 217-020 1 217-046 217-706 1 217-713 1 215-056 1 217-759 1 115-399 2 115-399 1 116-421 1 116-421 1

DESCRIPTION

CONSOLE FILTER RESTRICTION INDICATOR POP RIVET (3/16" X") POWER RELAY (SPST) WASHER (3/16") IGNITION SWITCH KEY JAM NUT (13/16-NF) RELAY (SPDT) CLIPNUT (5/16-NC) FLANGE LOCK BOLT (5/16-NC X 1") JAM NUT (13/16-NF, NYLON) NYLON COVER WATER TEMPERATURE GAUGE VOLT METER LIGHT KIT (OPTION) HOUR METER RED INSERT (HYD OIL HIGH TEMP) RED INSERT (ENGINE OIL PRESS) PILOT LIGHT LIGHT BULB ROCKER SWITCH BLANK COVER FUSE (30 AMP) FUSE HOLDER WEATHER STRIP WEATHER STRIP GROMMET EDGING GROMMET EDGING

REMARKS

COLD START OPTION USE WITHOUT COLD START OPTION

2 @ 3-1/2" USE 16" USE 10" USE 13"

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0107782

54

55

56

57

58

59

60

NOTES:

61

CONTROL COMPONENTS

62

63

64

65

66

ATTACHMENT VALVE MOUNT 400SX/410SX

29

37 28

29

9

10 23

14

22 27

8

14

30 33

8

1

33

24

7

4

29

36

1 22

21 1

16

7

15 11 17 1

26 35

3

20

32 31

19

25

34

5 6

12 13

18 2

14

ID0063475

67

ATTACHMENT VALVE MOUNT 400SX/410SX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

QTY

105-003 19 105-106 2 105-190 3 105-197 3 360-352 1 360-351 1 105-085 3 360-349 2 310-799 2 309-593 1 310-798 1 363-369 1 158-607 1 106-048 3 106-506 3 110-647 2 110-637 2 317-587 1 105-826 6 105-845 6 158-608 153-591 152-111 1 500-1944 3 184-266 2 363-290 1 106-013 2 116-296 5 115-349 5 363-289 329-124 1 105-109 1 110-442 2 217-761 1 317-586 1 110-439 1 110-531 1 105-832 6 106-058 2 105-215 2 106-040 2 105-820 6 317-487 1 105-823 4 317-708 1 217-885 1

DESCRIPTION

FLANGE LOCKNUT (5/16-NC) BOLT (1/4-NC X 2") BOLT (5/16-NC X 2-3/4") BOLT (1/4-NC X 1") PLOW LIFT HANDLE TRENCHER LIFT HANDLE LOCKNUT (1/4-NC) PLOW/TRENCHER DRIVE HANDLE PLOW/TRENCHER DRIVE HANDLE ROTO WITCH DRIVE HANDLE ROTO WITCH DRIVE HANDLE SWITCH BRACKET HYD CONTROL VALVE (-SPOOL) LOCKNUT (#10-24) BOLT (#10-24 X 3/4) HANDLE (3/8-NC, YELLOW) HANDLE (1/2-NC, YELLOW) LEVER STOP FLANGE LOCK BOLT (3/8-NC X 1") FLANGE LOCKNUT (3/8-NC) AUXILIARY VALVE AUXILIARY CONTROL VALVE AUXILIARY CONTROL VALVE VALVE SPOOL (31900-253) SPACER AUXILIARY VALVE MOUNT WASHER (3/16") GROMMET (11/32") GROMMET (1/2") ATTACHMENT VALVE MOUNT ATTACHMENT VALVE MOUNT BOLT (5/16-NC X 1-1/2") HANDLE (3/8-NC, GREEN) INTERLOCK DELAY MODULE STEERING BAR HANDLE (3/8-NC, BLACK) HANDLE (1/2-NC, BLACK) FLANGE LOCKNUT (1/4-NC) BOLT (#6-32 X 1-1/8", RD SLT) NUT (#6-32) EXT STAR WASHER (# 6) FLANGE LK BOLT (1/4-NC X 3/4") RELAY BRACKET FLG LK BOLT (5/16-NC X 3/4") PROXIMITY SWITCH BRACKET SOLENOID SWITCH

REMARKS

(.500 DIA.) BORING ATTACHMENT (.500 DIA.)

OBSOLETE OBSOLETE ENDS WITH S/N BEGINS WITH S/N OBSOLETE

ENDS WITH S/N 4Z0233 BEGINS WITH S/N 4Z0234

410SX

SEE FOOTNOTE 1

FOOTNOTES:

1.

BEGINS WITH S/N

4S0334

NOTE:

14

ID0063475

68

69

70

NOTES:

71

ELECTRICAL

72

73

74

75

76

NOTES:

77

HYDRAULICS

78

79

80

81

82

83

84

85

86

87

88

STEERING HYDRAULICS

2

8

6

10 3

4

5

9 1 7

08

ID0126280

89

STEERING HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

1 1 1 1 1 1 1 1 1 1

CYL (2.0" X 1.0" X 6.0") CONNECTOR (04O-06S) HOSE (04OFX45-56"-3000) CONNECTOR (04S-04O90) CONNECTOR (04S-04O90, ORF) HOSE (04OFX90S-69"-3000) COMPOSITION BUSHING (1") CONNECTOR (04O-06S45) COMPOSITION BUSHING (1.25") ABRASION SLEEVE (1.59" X 40.0")

151-044 154-220 515-121 154-252 154-401 116-804 125-770 154-250 125-771 115-737

REMARKS

410SX

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0126280

90

91

92

93

94

HYDRAULIC CONTOL VALVE (3-SPOOL)

6 9 8 8 8

3

8

5

8

5 2

3 4

10

1 7

05

ID0063494

95

HYDRAULIC CONTOL VALVE (3-SPOOL) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

DESCRIPTION

158-608 AUXILIARY CONTROL VALVE 153-591 AUXILIARY CONTROL VALVE 152-111 AUXILIARY CONTROL VALVE 500-350 3 SPOOL END CAP 105-832 2 FLANGE LOCKNUT (1/4-NC) 500-352 6 COMPRESSION SPRING 500-353 3 PORT ADAPTER PLUG KIT 500-163 O-RING (114 D70) 500-354 6 LOCKOUT SEAL KIT 500-355 3 SEAT RETAINER PLUG KIT 500-163 O-RING (114 D70) 500-460 3 SPRING CENTERING KIT 500-357 1 SEAL REPAIR KIT 155-772 O-RING (112 D70) 500-163 O-RING (114 D70) 105-224 2 BOLT (1/4-NC X 2-1/2") 500-1944 3 VALVE SPOOL (31900-253)

REMARKS

OBSOLETE OBSOLETE ENDS WITH S/N BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0063494

96

GEAR PUMP AND VALVE HYDRAULICS

TO PLOW MOTOR RETURN 17

7

16

1

5

22

19

19 11

4

2 14 9

18

5

12 6

TO ANTI CAVITATION BLOCK

8 3 15

13 21

10 20

1

7

10 20

11

ID0063479

97

GEAR PUMP AND VALVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

110-133 2 116-080 AR 154-470 1 154-458 1 159-148 2 154-930 1 149-223 1 7. 155-168 2 8. 500-302 1 9. 158-607 1 10. 154-233 2 11. 154-454 1 12. 154-307 1 13. 154-812 1 14. 155-473 1 15. 158-608 1 153-591 1 152-111 1 500-1944 3 16. 158-328 1 158-444 1 105-827 2 17. 154-931 1 18. 154-269 1 19. 159-147 2 20. 154-256 2 21. 115-777 1 22. 117-292 1

DESCRIPTION

WORM CLAMP (1-1/16" TO 1-15/16") BULK HOSE (1-1/4",SOLD PER 1") CONNECTOR (10O-12S45) UNION RUN TEE (06SFS-10S-10O) DUST CAP (1/8") HOSE (08OFX45-36"-3000) HOSE (08OFX45-40"-3000) S/O COUPLER (20S-20H90) PLUG (12S, SOC) HYD CONTROL VALVE (3-SPOOL) CONNECTOR (08S-08O) RUN TEE (10S-08O-06SF) CONNECTOR (16S-08O) HOSE (08OFX-42"-3000) HOSE (10OFX90-24"-3500) AUXILIARY CONTROL VALVE AUXILIARY CONTROL VALVE AUXILIARY CONTROL VALVE VALVE SPOOL (31900-253) TANDEM HYD PUMP TANDEM PUMP FLG LK BOLT (3/8-NC X 1-1/4") HOSE (12OFX90S-34"-200) CONNECTOR (12S-12O) QDC ADAPTER (02-06S) UNION (08O-08OFX90) ABRASION SLEEVE (1.59" X 15") ABRASION SLEEVE (2.07" X 70")

REMARKS

USE 1@ 77"

OBSOLETE ENDS WITH S/N 4V0233 OBSOLETE. BEGINS WITH S/N 4V0234.

BEGINS WITH S/N ______

ENDS WITH S/N ______

OBSOLETE

INCL REF NO. 5, SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

159-146 (NOT INCLUDED) REQUIRED TO ADAPT 159-147 TO TEST HOSE.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

11

ID0063479

98

99

100

RELIEF CARTRIDGE

3 6

2

4 5 1

7

PSI

02

ID0139037

101

RELIEF CARTRIDGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

DESCRIPTION

155-687 RELIEF CARTRIDGE KIT (160 PSI) 155-681 WH RELIEF CARTRIDGE KIT (500 PSI) 158-512 WH RELIEF CARTRIDGE KIT (1350 PSI) 155-679 WH RELIEF CARTRIDGE KIT (2500 PSI) 158-553 WH RELIEF CARTRIDGE KIT (3000 PSI) 500-956 WH RELIEF CARTRIDGE KIT (3000 PSI) 157-365 RP51N RELIEF CARTRIDGE (4500 PSI) 155-707 1 O-RING (910 D90) 155-749 1 O-RING (023 D70) 155-750 1 O-RING (022 D90) 500-025 AR SHIM (.010" THK) 500-318 1 COMPRESSION SPRING 157-508 1 BACKUP RING (022 D90) 500-957 1 SEAL REPAIR KIT

REMARKS

INCL REF NO'S 1 THRU 7, OBSOLETE INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7

SEE FOOTNOTE 1 SEE FOOTNOTE 2 INCL REF NO'S 1 THRU 3 & 6

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 052-139 FOR REPLACEMENT PROCEDURES. 2. OLD STYLE .556" OD X 1.286" LG, .120" DIA PIANO WIRE. NEW STYLE .605" OD X 1.296" LG .125" DIA STAINLESS STEEL WIRE.

NOTE:

02

ID0139037

102

NOTES:

103

REEL CARRIER

104

105

106

107

108

NOTES:

109

DIGGING ATTACHMENTS

110

ATTACHMENT FRAME

ENDS WITH S/N: DWP410SXPK0002090

3 CURRENT PRODUCTION INITIAL DESIGN

6 2

7

4

4 6

5

6

13 2 12

6

8

1

9 10

5

11 14 15

09

ID0128323

111

ATTACHMENT FRAME

ENDS WITH S/N: DWP410SXPK0002090 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

317-500 1 105-831 8 141-329 1 141-337 1 141-755 1 317-547 2 317-645 2 105-830 10 105-833 14 105-300 2 125-769 2 105-409 2 115-513 2 115-542 1 317-545 1 106-198 2 105-302 2 105-357 2

DESCRIPTION

ATTACHMENT FRAME FLG LK BOLT (1/2-NC X 1-1/2") RESTRAINT BAR RESTRAINT BAR RESTRAINT BAR PIN ASS'Y, PIVOT TRENCHER PIVOT PIN FLG LK BOLT (1/2-NC X 1-1/4") FLANGE LOCKNUT (1/2-NC) BOLT (1/2-NC X 3.25") COMPOSITION BUSHING WASHER (1-3/8") EXTERNAL SNAP RING (1.375") EXTERNAL SNAP RING (2.000") PIN ASS'Y FLG LOCKNUT (1/2-NC, GD8) BOLT (5/8-NC X 2", GD8) LOCKNUT (5/8-NC)

REMARKS

SEE FOOTNOTE 1 USE WITH 30" BOOM USE WITH 24" BOOM USE WITH 36" AND 38" BOOM INITIAL DESIGN CURRENT PRODUCTION

LOCTITE & TORQUE TO 250 FT. LBS.

NOT SHOWN:

1.

CONTAINS 1" DIAMETER D-RING.

FOOTNOTES:

NOTE:

09

ID0128323

112

HEAD SHAFT

1

6

14 15 12 16 5 7 11

4 2 8

19

3

18 10

17 9 18 13

07

ID0128322

113

HEAD SHAFT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

DESCRIPTION

317-506 1 FRAME, PIVOT 167-179 1 SHAFT 142-039 1 SPROCKET (1.654"A10, SPLIT) 142-109 1 SPROCKET (3.067"A10) 301-1871 1 SPROCKET 10T (1.686 2.160 ID) 145-206 1 AUGER 125-623 1 FLANGE BEARING (1.375") 106-507 1 FLG LK BOLT (1/2-NC X 4-1/2") 105-845 3 FLG LOCKNUT (3/8-NC) 106-210 1 BOLT (1/2-NC X 3") 105-082 4 BOLT (1/2-NC X 2-1/2") 184-248 1 AUGER DRIVE HUB 190-576 HEAD SHAFT SPROCKET & HUB KIT 184-658 1 AUGER DRIVE HUB 105-168 6 BOLT (3/8-NC X 2", SOC) 106-804 6 SCREW (7/16-NC X 2", SOC, GD8) 110-172 6 MACHINERY BUSHING (1-3/8") 184-247 1 SPROCKET DRIVE HUB 190-576 HEAD SHAFT SPROCKET & HUB KIT 184-659 1 SPROCKET DRIVE HUB 105-176 1 BOLT (1/2-NC X 1-1/4" LH) 105-475 1 WASHER (1/2") 105-874 3 FLG LK BOLT (3/8-NC X 1-1/2") 105-833 4 FLANGE LOCKNUT (1/2-NC) 105-065 2 LOCKNUT (1/2-NC) 317-631 2 SPROCKET PLATE 190-576 HEAD SHAFT SPROCKET & HUB KIT

REMARKS

SEE FOOTNOTE 2 SEE FOOTNOTE 3 OPTIONAL SPROCKET FOR SANDY SOIL

OBSOLETE, SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 3 USE WITH 184-247, TORQUE 55 FT LBS & SEE FOOTNOTE 2 USE WITH 184-659, TORQUE 85 FT LBS & SEE FOOTNOTE 3 OBSOLETE, SEE FOOTNOTE 2

SEE FOOTNOTE 3 SECURE WITH LOCTITE 292

OBSOLETE, SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1-TORQUE TO 300-400 FT LBS UNTIL HOLES ALIGN WITH HOLES IN HUB. 2-ENDS WITH S/N .

3-INCLUDED IN KIT #190-576.

NOTE:

07

ID0128322

114

TRENCHER HYDRAULICS

13

13 10

2

1

14

11

6 6

9 7

5

3 4 12

03

8

ID0125105

115

TRENCHER HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

115-715 154-220 154-226 154-387 158-731 154-399 154-940 151-071 154-941 153-956 154-938 125-772 154-298 154-250

QTY

1 1 1 1 1 2 1 1 1 1 1 1 2 1

DESCRIPTION

REMARKS

ABRASION SLEEVE (2.07" X 42") CONNECTOR (04O-06S) CONNECTOR (04O-06S90) CONNECTOR (04O-06S90,ORF) HYDRAULIC MOTOR CONNECTOR (10S-10O45) HOSE (04OFX90S-50"-5000) CYL (2.5" X 1.5" X 12.0") HOSE (04OFX45-54"-5000) HOSE (10OFX90S-50"-3000) HOSE (10OFX90-48"-3000) COMPOSITION BUSHING (1.5") CONNECTOR (10S-10O90) CONNECTOR (04O-06S45)

NOT SHOWN:

FOOTNOTES:

NOTE:

1. REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0125105

116

117

118

119

120

ROLLER BOOM

7 8

9

11

2

10

7 3

6 5

1 4

05

ID0049678

121

ROLLER BOOM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

143-134 143-135 143-137 105-067 105-379 180-445 105-833 106-033 106-034 184-087 115-464 125-009 140-519 140-550 143-096 142-755 142-754

QTY

4 1 1 4 1 1 2 1 1 1 1 1 1

DESCRIPTION

REMARKS

ROLLER BOOM (24") ROLLER BOOM (36") ROLLER BOOM (30") BOLT (1/2-NC X 2-3/4") LK BOLT (3/4-NC X 1-1/4", NLK) IDLER SHAFT (1.125"SQ X1.937") FLANGE LOCKNUT (1/2-NC) JAM NUT (1-NC) SET SCREW (1-NC X 6", SQ) SLEEVE, LOCKNUT INTERNAL SNAP RING (3.149") BALL BEARING (1.125", SQ) ROLLER BOOM (36") ROLLER BOOM (24") ROLLER BOOM (30") TAIL ROLLER (1.654"C6.8") TAIL ROLLER (1.654"C6.8")

INCL REF NOS 1 THRU 11 INCL REF NOS 1 THRU 11 INCL REF NOS 1 THRU 11

INCL REF NOS 7, 8, 9 AND 11

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0049678

122

123

124

DIG CHAIN 1.654P33K2PS

12 2 11 10

13

2

1

9

14

1

3

4 8

6

5 7

08

ID0049672

125

DIG CHAIN 1.654P33K2PS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

105-099 AR 105-047 AR 137-003 AR 137-014 AR 137-015 AR 137-016 AR 137-018 AR 135-002 AR 135-1027 AR 137-005 AR 137-006 AR 135-007 AR 136-024 AR 135-1230 AR 136-025 AR 135-1231 AR 181-650 AR 181-651 AR 105-162 AR 105-183 AR

DESCRIPTION

REMARKS

BOLT (3/8-NC X 7/8") LOCKNUT (3/8-NC) ROLLER LINK (33K) 33K 2P DIG CHAIN 16P (2' 3") 33K 2P DIG CHAIN 52P (7' 4") 33K 2P DIG CHAIN 62P (8' 9") 33K 2P DIG CHAIN 92P (12' 11") DIG CHAIN PIN (33K) 33K MASTER PIN TOOTH SIDEBAR - KEY (33K) TOOTH SIDEBAR - HEAD (33K) LOCK KEY LEFT DIGGING TOOTH DURATOOTH, LEFT 3/16" 33/35K RIGHT DIGGING TOOTH DURATOOTH, RIGHT 3/16" 33/35K SPACER (1.395") SPACER (1.235") BOLT (3/8-NC X 2-1/4") BOLT (3/8-NC X 2-1/2", GD8)

SEE FOOTNOTE 1

USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE. USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES.

SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 2 SEE FOOTNOTE 3

NOT SHOWN:

133-029 133-030 133-031 133-033 131-295 133-080 133-081 133-082 133-043 133-044 133-045 133-039 133-040 133-041 133-042 131-298 133-054 133-049 133-050 133-051 133-052 131-299 133-060

33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P 33K 4P

DURA 52P 3.6 DURA 52P 4.4 DURA 52P 6.4 DURA 52P 10.0 DURA 60P 12.0 DURA 62P 3.6 DURA 62P 4.4 DURA 62P 6.4 DURA 68P 10.0 DURA 68P 12.0 DURA 68P 14.0 DURA 68P 3.6 DURA 68P 4.4 DURA 68P 6.4 DURA 68P 8.0 DURA 74P 8.0 DURA 84P 12.0 DURA 84P 3.6 DURA 84P 4.3 DURA 84P 6.4 DURA 84P 8.0 DURA 90P 6.0 DURA 100P 4.3

FOOTNOTES:

1. USED WITH NO CHAIN SPACER (SEE FOOTNOTE 2) 2. USED WITH ONE INSIDE TOOTH. 3. USED WITH ONE OUTSIDE TOOTH. 4. CHAIN SPACERS (REF NO'S 11 & 12) ARE USED ON LEAD BOLTS.

08

ID0049672

126

DIG CHAIN 1.654P33K4PS

6

12

2

12 1

15

14 2

16

12 1

5

1

1

2

1 11

1 17 14 13

10 12

15 8 1 16

9

7

4

3

09

ID0049673

127

DIG CHAIN 1.654P33K4PS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

105-047 AR 105-099 AR 135-002 AR 135-1027 AR 131-035 AR 105-162 AR 105-183 AR 135-007 AR 137-008 AR 137-009 AR 137-010 AR 137-011 AR 137-017 AR 136-025 AR 135-1231 AR 136-024 AR 135-1230 AR 105-098 AR 136-029 AR 105-075 AR 181-650 AR 181-651 AR

DESCRIPTION

LOCKNUT (3/8-NC) BOLT (3/8-NC X 7/8") DIG CHAIN PIN (33K) 33K MASTER PIN 33K DIG CHAIN STATION 2P BOLT (3/8-NC X 2-1/4") BOLT (3/8-NC X 2-1/2", GD8) LOCK KEY PLAIN SIDEBAR - KEY (33K) PLAIN SIDEBAR - HEAD (33K) 33K 4P DIG CHAIN 16P (2' 3") 33K 4P DIG CHAIN 52P (7' 4") 33K 4P DIG CHAIN 62P (8' 9") RIGHT DIGGING TOOTH DURATOOTH RIGHT 3/16" 33/35K LEFT DIGGING TOOTH DURATOOTH LEFT 3/16" 33/35K BOLT (3/8-NC X 3") TOOTH SPACER (1") BOLT (3/8-NC X 2") SPACER (1.395") SPACER (1.235")

REMARKS

SEE FOOTNOTE 3

USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE. USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES. SEE FOOTNOTE 4 SEE FOOTNOTE 4

OBSOLETE OBSOLETE

OBSOLETE OBSOLETE SEE FOOTNOTE 1 FOR 6" WIDTHS SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USED WITH ONE INSIDE TOOTH AND CHAIN SPACER. 2. CHAIN SPACERS (REF NOS 16 AND 17) ARE USED ON LEAD BOLTS. 3. USED WITH NO CHAIN SPACER (SEE FOOTNOTE 4).

4. USED WITH ONE INSIDE TOOTH.

NOTE:

09

ID0049673

128

DIG CHAIN ALGTR1.654P33K2PS BO

6 3

2

8

7

4 6

6

5

4

1

6 9

5

2

5 9

13 10 5 4

10

6

4 4

11 12

NOTE: THIS PATTERN 4 TIMES. END WITH TWO BIT HOLDERS ON OUTSIDE.

09

ID0049675

129

DIG CHAIN ALGTR1.654P33K2PS BO REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

DESCRIPTION

133-150 33K 2P ALG B/O 52P 4.0 133-151 33K 2P ALG B/O 68P 4.0 137-015 1 33K 2P DIG CHAIN 52P (7' 4") 137-014 1 33K 2P DIG CHAIN 16P (2'3") 181-650 36 SPACER (1.395") 136-163 4 RIGHT BIT HOLDER 105-814 52 FLG LOCKNUT (3/8-NC) 500-003 36 BOLT (3/8-NC X 2-3/4") 136-164 18 CENTER BIT HOLDER 136-112 26 CLIP RETAINER 136-113 26 INSERT BIT - CARBIDE TIPPED 131-259 26 INSERT BIT - CARBIDE TIPPED 184-191 16 SPACER 105-162 16 BOLT (3/8-NC X 2-1/4") 135-007 AR LOCK KEY 135-002 AR DIG CHAIN PIN (33K) 135-1027 AR 33K MASTER PIN 136-165 4 LEFT BIT HOLDER

REMARKS

INCL REF NOS 1-6 AND 9-13 INCL REF NOS 1-6 AND 9-13

5/133-151

24/133-151 OBSOLETE OBSOLETE

USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE. USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES. 5/133-151

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0049675

130

131

132

DIGGING CHAIN ADAPTERS (33K 6-12)

7 6 8 5 2

9

4 3

10

1

11 13

05

2 12

ID0049674

133

DIGGING CHAIN ADAPTERS (33K 6-12) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

105-047 AR 105-075 AR 136-029 AR 136-047 AR 136-048 AR 136-049 AR 136-024 AR 135-1230 AR 105-099 AR 136-025 AR 135-1231 AR 105-258 AR 500-003 AR 106-108 AR 181-650 AR

DESCRIPTION

LOCKNUT (3/8-NC) BOLT (3/8-NC X 2") TOOTH SPACER (1") TOOTH ADAPTER (8" X 1.654"P) TOOTH ADAPTER (10" X 1.654"P) TOOTH ADAPTER (12" X 1.654"P) LEFT DIGGING TOOTH STANDARD LEFT TOOTH BOLT (3/8-NC X 7/8") RIGHT DIGGING TOOTH STANDARD RIGHT TOOTH BOLT (3/8-NC X 3-3/4") BOLT (3/8-NC X 2-3/4") BOLT (3/8-NC X 4-3/4") SPACER (1.395")

REMARKS

FOR 6" WIDTHS FOR 8" WIDTHS FOR 10" WIDTHS FOR 12" WIDTHS OBSOLETE OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

05

ID0049674

134

135

136

NOTES:

137

BORING COMPONENTS

138

BORING ATTACHMENT COUPLING

3

5 4

1

2

08

ID0051770

139

BORING ATTACHMENT COUPLING REF PART NO. NUMBER

1.

2.

3.

4.

5.

QTY

182-155 1 182-227 1 178-926 160-1059 190-125 190-883 167-035 1 182-092 1 302-2415 1 180-723 1 180-760 115-010

DESCRIPTION

REMARKS

QUICK-DISCONNECT YOKE QUICK DISCONNECT YOKE ROTO WITCH YOKE ROTO WITCH YOKE SLIDE LOCK REPAIR KIT - PAWL SLIDE LOCK REPAIR KIT SPLINE STUB YOKE (1-1/4", 5/16" KWY) YOKE GUARD CROSS/BEARING KIT (1.125") BEARING CAP (1-1/8") ZERK (02N22.5)

SUPERSEDED SUPERSEDED SUPERSEDED STEEL SLEEVE YOKE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0051770

140

BORING ATTACHMENT HYDRAULICS

6

6

3

1 5 6 6

2

06

4

ID0107842

141

BORING ATTACHMENT HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

022-084 154-837 1 105-869 2 105-833 2 150-6055 1 154-833 1 154-279 4

DESCRIPTION

REMARKS

DRY BORING ATTACHMENT HOSE (08OFX90S-34"-3000) BOLT (1/2-NC X 2", SOC) FLANGE LOCKNUT (1/2-NC) HYDRAULIC MOTOR HOSE (08OFX90S-24"-3000) CONNECTOR (08O-10S)

INCLUDES REF NO.'S 1 - 6

SEE FOOTNOTES 1 & 2

NOT SHOWN:

FOOTNOTES:

1. FOR OLD STYLE HYD MOTOR 155-579, USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005.

SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS. 2. HYD. MOTOR 150-6055 BEGINS WITH S/N: CMW_______, USE SEAL KIT 500-3733

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

06

ID0107842

142

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4"

1

3

4 2

1

5

1

6

09

ID0051772

143

HYDRAULIC MOTOR

TAPERED KEYED SHAFT 1-1/4" REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

QTY

150-6055 155-580 153-280 500-347 1 155-771 3 155-760 1 165-915 1 105-418 1 105-501 1

DESCRIPTION

REMARKS

HYDRAULIC MOTOR HYDRAULIC MOTOR HYDRAULIC MOTOR SEAL REPAIR KIT O-RING (011 D70) O-RING (904 D90) KEY (5/16" X 1") LOCKNUT (1-20 NEF) COTTER PIN (1/8" X 2")

INCL REF NO.'S 2 THRU 6, SEE FOOTNOTES 1, 4 & 5 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTES 2 AND 3 INCL REF NO.'S 1 THRU 5, SEE FOOTNOTE 2 INCL REF NO.'S 2 AND 3, SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. USED ON ROTO WITCH II BORING UNITS. 2. USED ON ROTO WITCH 111 AND 1V BORING UNITS. 3. SHAFT AND BEARING KIT- 500-1469 4. FOR OLD STYLE HYD MOTOR 155-579, USE SEAL KIT 500-347 FOR MOTOR VERSION 002, 003, 004 & 005.

SEAL KIT 500-658 IS TO BE USED WITH VERSION 006 MOTORS. 5. HYD. MOTOR 150-6055 BEGINS WITH S/N: CMW_______, USE SEAL KIT 500-3733 NOTE:

09

ID0051772

144

145

146

147

148

149

150

151

152

DRILLING TOOLS - DRY BORE PRESENT PRODUTION

4 6 7 20

13 2 19

20

3

2

25 5

19

1

3

22 1

24 21 14

25

17 18

23

15 10 9

8 16 5 12 11

12

ID0051775

153

DRILLING TOOLS - DRY BORE PRESENT PRODUTION REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

DESCRIPTION

105-085 1 LOCKNUT (1/4-NC) 105-106 1 BOLT (1/4-NC X 2") 105-525 1 ROLL PIN (3/16" X 1-1/4") 351-143 1 1.380" SAND BIT 351-030 1 ALL THREAD (1-NC X 2-3/4") 351-135 1 1.50" THREADED COMPACTION BIT 351-137 1 1.75" THREADED COMPACTION BIT 351-139 1 2.00" THREADED COMPACTION BIT 351-141 1 2.25" THREADED COMPACTION BIT 351-136 1 1.50" SLIP-LATCH COMPACTION BIT 351-138 1 1.75" SLIP-LATCH COMPACTION BIT 351-140 1 2.00" SLIP-LATCH COMPACTION BIT 351-142 1 2.25" SLIP-LATCH COMPACTION BIT 351-095 AR ROD SECTION (5') 351-096 AR ROD SECTION (10') 351-009 TOOL JOINT 351-155 1 ADAPTER (7/8-NC X 1-NC) 301-8894 1 ADAPTER (7/8-NC X SLIP LATCH) 351-236 1 CONNECTOR SHAFT 167-035 1 SPLINE STUB 351-255 AR STEM SECTION (5') 351-256 AR STEM SECTION (10') 351-265 STEM SUB-ASS'Y 351-238 HEX SLEEVE 190-137 SLIP LATCH COUPLER REPAIR KIT 351-154 DETECTION ROD 105-702 SET SCREW (3/8-NC X…" CUP) 351-345 STOP 220-010 SLIM DETECTION SONDE 118-097 1 DRILL STRING GUIDE ASSEMBLY 351-351 1 HAND HELD GUIDE ROD 351-020 GUIDE ROD 351-347 ROD GUIDE 351-266 1 SLIP LATCH PIN W/ THREADS 351-267 1 SLIP LATCH COUPLER 351-272 1 SLIP-LATCH UNCOUPLER - ONE PIN 351-275 1 ADAPTER 351-355 1 ADAPTER 351-310 1 1.5" TWO PRONG ROCK BIT 351-311 1 2" TWO PRONG ROCK BIT 351-312 1 3" TWO PRONG ROCK BIT 351-313 1 BIT BODY 351-314 1 BIT BODY 351-331 1 FROST AUGER (1.5") 351-332 1 FROST AUGER (3.0") 351-337 1 1.5" SPADE BIT

REMARKS

OBSOLETE

THREADED, 1-NC, OBSOLETE THREADED, 1-NC 1-NC, WELD - ON REPLACEMENT END SUPERSEDES 351-156.

SLIP LATCH THREADED, 1-NC SLIP - LATCH SLIP - LATCH WELD-ON REPLACEMENT WELD-ON REPLACEMENT SEE FOOTNOTE 3 OBSOLETE OBSOLETE OBSOLETE SEE FOOTNOTE 4 INCL DANGER TURNING SHAFT DECAL (273-078), OBSOLETE OBSOLETE OBSOLETE FEMALE THREADED TO MALE SLIP-LATCH FEMALE THREADED TO FEMALE SLIP-LATCH SLIP-LATCH MALE TO MCLAUGHLIN FEMALE SLIP-LATCH FEMALE TO MCLAUGHLIN MALE SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2 FOR 1.5" AND 2" BITS FOR 3" BITS FOR 1.5" AND 2" BITS FOR 3" BITS SEE FOOTNOTE 1

FOOTNOTES:

1. BIT BODY (REF 21) OR FROST AUGER (REF 23) AND ROLL PIN (REF 3) NEEDED TO COMPLETE BIT ASSEMBLY. 2. BIT BODY (REF 22) OR FROST AUGER (REF 24) AND BOLT AND NUT (REF 1 AND 2) NEEDED TO COMPLETE BIT ASSEMBLY. 3. KIT INCLUDES (1) 105-535 ROLL PIN, (1) 115-618 COMPRESSION SPRING & (1) 351-234 COUPLING SEAR. 4. INCLUDES (1) 273-078 DANGER TURNING SHAFT DECAL AND (2) 110-015 BLACK GRIPS. NOTE:

12

ID0051775

154

NOTES:

155

BACKHOE ATTACHMENTS

156

157

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

173

174

175

176

177

178

BUCKET A221

1

4 3

2

05

ID0122777

179

BUCKET A221

REF PART NO. NUMBER

QTY

1 300-6606 2 183-578 3 181-974 4 105-969

1 2 2 2

DESCRIPTION

12" V SERIES HD BUCKET TAPERED PIN (1.5 X 9.0) TAPERED INSERT (1.5") FLG BOLT (5/8-NC X 1-1/2",GD8)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. INCLUDES: 321-150 TOOTH; 105-871 BOLT (1/2-NC X 2" GD8); & 105-065 LOCKNUT (1/2-NC)

NOTE:

1. 191-1521 SIDE CUTTER KIT

05

ID0122777

180

181

182

183

184

185

186

187

188

189

190

191

192

NOTES:

193

VIBRATORY PLOW

194

VIBRATOR

10

12 15

34

33

13

27

24

23 25

17 26 12

5

16

15 13 22

6

2

13

15

18

11

3

1

11

21

28

8 7

14 15 7

8

31

20

22 13

4

32

9 29 30

06

ID0046095

195

VIBRATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

QTY

105-065 4 115-488 2 105-549 4 105-823 18 105-826 12 105-854 12 105-935 2 105-936 2 110-111 1 155-748 10. 110-266 1 11. 110-303 8 12. 115-518 2 13. 126-123 4 14. 155-138 1 155-748 15. 155-898 4 16. 165-929 1 17. 165-980 2 18. 183-747 1 19. 167-185 1 20. 317-548 4 21. 185-073 1 22. 168-002 2 23. 317-453 2 24. 316-252 2 25. 317-503 1 26. 155-701 1 27. 106-202 2 28. 184-289 1 29. 155-125 1 30. 183-292 2 31. 125-734 4 32. 110-228 2 33. 185-135 1 34. 105-823 4

DESCRIPTION

LOCKNUT (1/2-NC) INTERNAL SNAP RING BOLT (1/2-NC X 3-3/4") FLG LOCK BOLT (5/16-NC X 3/4") FLG LOCK BOLT (3/8-NC X 1") CLIP NUT (3/8-NC) THRUST LOCKNUT (1.967") TANG LOCK WASHER (1.992") SIGHT GAUGE O-RING (916 D90) EXPANSION PLUG (4-1/2") MACHINERY BUSHING EXTERNAL SNAP RING BEARING (CYL. ROLLER) PLUG (16S) O-RING (916 D90) INTERNAL SEAL KEY (3/8" SQ X 2-1/2") KEY (3/8" SQ X .98") FRONT SHAFT REAR SHAFT VIBRATOR BALANCE WEIGHT COVER GEAR END PLATE KEY (3/8" SQ X 1.495") VIBRATOR BOX O-RING (345 D70) FLG BOLT (1/2-NC X 1-1/4" GD 8) RING PLUG (04S) PIN BUSHING CLIP PIN (7/16" X 1-11/16") BEARING COVER FLG LK BOLT (5/16-NC X 3/4")

REMARKS

EARLY STYLE

NOT SHOWN:

259-041

SEAL AND BEARING DRIVER

FOR VIBRATOR BOX SEAL AND BEARINGS

FOOTNOTES:

NOTE:

06

ID0046095

196

197

198

199

200

201

202

203

204

205

206

207

208

209

210

211

212

213

214

NOTES:

215

MISCELLANEOUS

216

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

217

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

218

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

219

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

220

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

221

222

223

224