Ditch Witch 3700CD Tractor Parts Manual 053-077 - PDF

3700CD

Parts Manual

Issue 7

053-077

1

3700CD ISSUE NO. 07PL-01/18 For Replacement Copy Order P/N 053-077

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: 3700CD Tractor

Copyright 2001, 2007, 2012, 2014, 2015, 2016, 2018 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration reference numbers. ♦ Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 04

ID0128552

4

WARRANTY _________________________ DW WARRANTY Policy August, 2016

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 05

ID0134872

5

CONTENTS______________________ Decals

Hydraulics

Decal Location .......................................... 8

Attachment Drive .................................... 116 Attachment Tilt/Swing Conversion Kit ..... 120 Backfill Blade Tilt .................................... 132 Backfill Blade.......................................... 130 Control Valve......................................... 124 Control Valves ........................................ 140 Cylinder – 2.5” x 1.25” x 5.0” ....................... 150 Cylinder – 2” x 1” x 2.5” .............................. 142 Cylinder – 2” x 1” x 3” ................................ 144 Cylinder – 2” x 1” x 4” ................................ 146 Cylinder – 2” x 1” x 5” ................................ 148 Ground Drive .................................. 112, 114 Hydraulic Schematic ............................. 102 Manifold – Optional ................................... 118 Motor ..................................................... 136 Oil Cooler & Filter ................................... 106 Pump .................................................... 138 Pumps and Reservoir ..................... 108, 110 Rear Steer............................................. 128 Steering................................................. 126 Tow Valve ............................................. 122 Trick QDC Body .................................... 134

Engine Components Air Filter System....................................... 20 Engine ..................................................... 14 Engine Mounts ........................................ 16 Fuel Line ........................................... 22, 26 Fuel Tank & Lines .................................... 24 Side Panels .............................................. 18

Power Train Axle, Rear – Dana 60 ................................. 56 Carrier ...................................................... 52 Differential Mount, Front – Dana 44 ............ 36 Differential Mount, Front – Dana 60 ........... 40 Differential Mount, Rear Steer – Dana 60 ... 48 Differential................................................ 54 Differential, Front – Dana 44....................... 38 Differential, Front – Dana 60 ....................... 42 Differential, Rear – Dana 44 ...................... 44 Differential, Rear Steer – Dana 60 .............. 50 Differential, Rear Steer............................. 46 Drive Line ................................................ 32 Ground Drive Gearbox – Dana 60 .............. 34 Ground Drive Gearbox ............................ 30

Frame Components Backfill Blade ..................................... 76, 78 Backfill Blade, Tilt..................................... 80 Console and Fenders .............................. 64 Fender and Covers, Left .......................... 68 Fender and Covers, Right ........................ 62 Hood and Grille ....................................... 60 ROPS, 2-Post .......................................... 82 ROPS, 4-Post .......................................... 84 Seat ........................................................ 66 Side Panels ............................................. 70 Tire - Tube - Wheel – Dana 44 ................... 72 Tire - Tube - Wheel – Dana 60 ................... 74

Control Components Attachment Drive Controls ...................... 94 Foot Control ........................................... 90 Ground Drive Controls ............................ 92 Hand Throttle .......................................... 88 Parking Brake ......................................... 96 Rear Steer Indicator ................................ 98

Electrical Console .................................................. 160 Diagram ............................................... 156 Schematic ............................................ 154

Accessories Counterweight, Front ............................. 164 Electrical Diagram - Water Spray Kit ......... 170 Water Spray Kit Hydraulics ................... 168 Water Spray Kit ..................................... 166

Miscellaneous Bolt/Nut Torque Chart ........................... 174 Filters ..................................................... 178 Optional Kits ........................................... 178 Parts Manual Change Request ............ 179 Related Publications............................... 178 Replacement O-Ring Chart ................... 177 Warranty Registration ........................... 182

ID0135107

6

7

DECALS

ID0135069

8

DECAL LOCATION 3700CD

4.50" 1.0" .50" 3700CD

.25"

5.0"

.50" R

1.125"

1.50

37

28

.75

22 6.0"

22

26 1.0"

01

6.0"

26 5.5"

5.5"

1.0"

ID0151589

9

DECAL LOCATION 3700CD

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

275-867 273-053 273-138 273-146 273-149 274-220 274-318 274-375 274-426 274-442 273-242 274-634 274-643 274-657 274-696 274-724 274-736 274-750 274-822 275-023 275-033 275-048 275-070 275-100 275-120 275-148 275-185 275-203 275-303 275-310 275-355 275-361 275-419 275-430 275-449 275-497 700-007 274-291 273-061 273-267

QTY

1 1 1 1 1 3 1 1 3 2 1 1 1 2 1 1 1 1 2 1 1 2 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1

DESCRIPTION

DECAL KIT - 3700CD STARTING PROCEDURE NOTICE COOLANT NOTICE ADD COOLANT RELAY DIAGRAM 3700CD INTERLOCK DISPLAY TIE DOWN LOCATION MASTER DISCONNECT SWITCH LUBRICATION CHART LIFT LOCATION 3700CD MODEL IDENTIFIER CONTROL VALVE FUSE BLOCK MAIN FUSE DITCH WITCH LOGOTYPE ONE CALL NOTIFICATION ATTACHMENT CONTROL 3700 5700 BFB TILT FUNCTION TEST PORT FUNCTION OIL LEVEL NOTICE ELECTRICAL SYSTEM IMPORTANT SAFETY RULES WARNING RUNAWAY MANIFOLD RESERVOIR (THF) FUEL TANK (DIESEL) WARNING SINGLE OPERATOR BATTERY WARNING ROLLOVER DITCH WITCH EMBLEM CAUTION HOT PARTS PARKING BRAKE WARNING NO FLAME STRIPE (1.437", SOLD PER 1") DITCH WITCH LOGO PLACARD OIL DRAIN-ID CONSOLE SOUND POWER 10 START ASSIST DITCH WITCH BATTERY

REMARKS

SEE FOOTNOTE 1.

SEE FOOTNOTE 1.

USE 120"

SEE FOOTNOTE 3.

FOOTNOTES:

1. ITEM 4 & 12 ARE APPLIED TO INSIDE OF DASH PANEL. 2. P/N'S 274-087, 274-751 AND 274-233 REQUIRED FOR UNITS EQUIPPED W/ REAR STEER OPTIONS. 3. NOT PART OF KIT. SEE EC KIT.

NOTE:

DITCH WITCH IS A REGISTERED TRADEMARK OF THE CHARLES MACHINE WORKS, INC.

01

ID0151589

10

DECAL LOCATION 3700CD

34

8

11

30 4 12

31

16

20

25 32 7 27 22 26

23 9

6 1

17 18

38

36

5

15

29

10 3 33

9

13 2

19

35

24 9

28

6

01

14

33

26

21

ID0151589

11

12

NOTES:

ID0134963

13

ENGINE COMPONENTS

ID0134845

14

CATERPILLAR ENGINE 3700CD

FROM TOP OF RADIATOR 23 14

15 2 17 8 3 37 33

1

34 16

24 30

7 11 38

31

37 12

13 27

32

18 35

36 4 11 12 TIE TO FRAME

25 5

26

8 28

7 6

29 21

9

22 10

19

20

11

ID0069301

15

CATERPILLAR ENGINE 3700CD

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

QTY

194-216 1 157-417 153-113 166-255 1 194-545 194-552 105-094 8 194-149 1 308-610 1 105-091 12 106-093 4 194-135 1 105-052 12 105-072 12 105-062 2 364-529 1 190-053 1 308-640 1 194-137 1 105-820 2 307-473 1 194-126 1 116-966 1 116-965 1 110-133 4 115-381 AR 106-232 2 106-930 1 106-175 1 105-058 2 215-304 1 105-079 4 105-825 1 110-332 1 105-834 1 217-565 1 115-251 1 310-698 1 320-421 1 107-494 1 106-083 6 106-386 2 105-806 4

DESCRIPTION

REMARKS

ENGINE (CATERPILLAR) MUFFLER GASKET ENGINE OIL FILTER FLYWHEEL/PUMP COUPLER NYLON FLANGE 15 TOOTH SPLINE HUB BOLT (5/16-NC X 1") FAN GUARD BRACKET LOCK WASHER (5/16") SCREW (M6 -1.00 X 45MM) FAN SPACER BOLT (3/8-NC X 1-1/4") LOCK WASHER (3/8") FLG BOLT (1/2-NC X 1-1/2",FER) COOLANT OVERFLOW RESERVOIR POLY-PATCH TANK REPAIR KIT TANK MOUNT MUFFLER FLG LK BOLT (1/4-NC X 3/4") PUMP MOUNT PLATE FAN (40 DEGREE) LOWER RADIATOR HOSE UPPER RADIATOR HOSE WORM CLAMP (1-1/16" TO 1- 15/16) BULK HOSE (1/4", SOLD PER 1') SCREW (M8-1.25 X 16mm) STUD (M10-1.5 X 40mm) LOCKNUT (M10-1.5) BELLEVILLE WASHER (1/2") BAT CABLE (4 GA X 13", BLK) LOCK WASHER (1/4") FLG LOCK BOLT (3/8"-NC X .75") BOLT ON CLAMP (1-5/8") FLG LOCKNUT (3/8-NC) TEMPERATURE SENDER (100-280 F) REDUCER (06N-O2NF) MUFFLER BRACE MUFFLER BRACE SCREW (M14-1.5 X 300mm) SCREW (M8-1.25 X 20mm) FLG LK NUT (M8-1.25) SCREW (M8-1.25 X 25mm)

OBSOLETE

USE 1@ 15"

OBSOLETE

NOT SHOWN:

153-134 153-135 153-137 153-138 153-139 194-177 194-178 214-744 215-223 215-246 215-248 153-136

11

1 WATER PUMP GASKET 1 THERMOSTAT GASKET 1 INTAKE MANIFOLD GASKET 1 OIL RESERVOIR 1 OIL RESERVOIR GASKET 1 WATER PUMP 1 STARTER 1 FUEL SHUT OFF SOLENOID (ESOS) 1 ALTERNATOR 1 THERMOSTAT 1 OIL SENDER - EXHAUST MANIFOLD GASKET

ID0069301

16

ENGINE MOUNTS 3700CD

4 3 5

13

6 9 1

11 1 3 4

2 4

3 14

3

6

12

1

5

4 15

3 10

1

10 1

1 3 2

11 1 3

1 7 2

04

8

3 2

ID0069306

17

ENGINE MOUNTS 3700CD

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

116-846 105-136 105-071 105-065 105-032 105-072 107-494 105-833 346-334 346-335 346-326 346-332 194-216 313-538 105-885

QTY

4 4 8 4 8 8 4 4 1 2 2 1 1 4

DESCRIPTION

ISOLATOR BOLT (1/2-NC X 3-1/2" , GD 8) WASHER (1/2") LOCKNUT (1/2-NC) BOLT (3/8-NC X 3/4") LOCKWASHER (3/8") SCREW (M14-1.50 X 30MM) FLG LOCKNUT (1/2-NC) RIGHT REAR ENGINE MOUNT FRONT MOTOR MOUNT MOUNT PLATE LEFT REAR MOTOR MOUNT ENGINE (CATERPILLAR) DIESEL FIREWALL BRACKET FLG LOCK BOLT (1/2-NC-X 2")

REMARKS

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0069306

18

SIDE PANELS 3700CD

15

4

1 5

7 5

7

4

16 7

17

5

6 5

7 6

2 11 10 9 12

13

3 14 8

03

ID0069914

19

SIDE PANELS 3700CD

REF PART NO. NUMBER

QTY

1 308-667 2 308-668 3 110-223 4 111-002 5 106-407 6 105-617 7 195-418 8 110-253 9 110-222 10 105-823 11 105-818 12 178-531 13 110-224 14 105-085 15 116-578 16 115-399 17 115-399

1 RIGHT SIDE PANEL 1 LEFT SIDE PANEL 2 LATCH BRACKET 2 LIFT OFF HINGE (OFF-SET) 16 BOLT (#10-32 X 1/2", SOC, SS) 2 LIFT OFF HINGE (OFF-SET) 16 LOCK WASHER (#10) 4 POP RIVET (3/16" X 1/2") 2 HOOD LATCH 2 FLG LK BOLT (5/16-NC X 3/4") 2 BOLT (1/4-NC X 1-1/2") 2 SPACER BAR 2 ANCHOR BRACKET 2 LOCKNUT (1/4-NC) AR BULK EDGE (1/8", SOLD PER 1") AR BULK EDGE (3/4", SOLD PER 1") AR BULK EDGE (3/4", SOLD PER 1")

DESCRIPTION

REMARKS

USE LOCTITE 242 OR EQUIVALENT

USE 2 @ 21" USE 2 @ 2" USE 2 @ 6.5"

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0069914

20

AIR FILTER SYSTEM 3700CD

11 6 9 10 13 7

5

12 14 13 6

8 2 1

4

F

3

807-259

21

AIR FILTER SYSTEM 3700CD

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

194-035 1 194-038 1 194-039 1 194-036 1 116-967 1 110-134 3 195-633 1 105-089 4 105-090 2 105-091 2 111-119 1 116-192 AR 155-150 2 179-292 1

DESCRIPTION

AIR FILTER FILTER ELEMENT, PRIMARY FILTER ELEMENT, SECONDARY MOUNTING CLAMP (5.750") 2' AIR HOSE WORM CLAMP (2.062" TO 2.750") RESTRICTION INDICATOR (20" H20) LOCK NUT (5/16-NC) BOLT (5/16-NC XŲ") LOCK WASHER (5/16") STACK CAP (2.000") BULK HOSE (7/64", SOLD PER 1") SLIP ON COUPLER (02N-02H) SPACER PLATE

REMARKS

USE 1@ 20"

FOOTNOTES

NOTE:

F

807-259

22

FUEL LINE 3700CD

8 33 34 3

10

5 16

17

13

3

14

18

1

9 32

6

6 15

11

RETURN FUEL 4 4

18

2

19 7 11

6

6 12

27

20 6

30 6 29

26

24

TO FUEL INLET

26 21 21

31

6 25

25

22

24

6 28 6

19 23 22 18

06

PART OF ENGINE

ID0090425

23

FUEL LINE 3700CD

REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-214 6 FLG SCREW (#10-24 X 1/2") 2. 110-030 2 CABLE TIE (1/16" to 4") 3. 110-134 2 WORM CLAMP (2.06" TO 2.75") 4. 110-212 2 CONDUIT CLAMP (5/16") 5. 110-217 2 WORM CLAMP (7/16" TO 1") 6. 110-249 11 WORM CLAMP (1/4" TO 5/8") 7. 110-348 1 POP RIVET (3/16" X .664") 8. 110-485 1 FUEL CAP (1-1/2") 9. 110-490 1 SQUEEZE CLAMP (5/16") 10. 362-580 1 FILLER NECK 364-658 1 FILLER NECK 11. 156-239 2 S/O SHUT-OFF (02N-05H90) 12. 116-108 AR BULK HOSE (5/16", SOLD PER 1") 13. 217-517 1 FUEL SENDER 14. 156-253 1 S/O COUPLER (03H-05H) 15. 116-108 AR BULK HOSE (5/16", SOLD PER 1") 16. 116-322 AR BULK HOSE (1/2", SOLD PER 1") 17. 116-323 1 FUEL HOSE (2" X 3") 18. 155-197 2 S/O COUPLER (12S-16H45) 19. 156-926 1 FUEL SUPPLY LINE (16T) 20. 194-180 - LIFT FUEL PUMP 21. 110-333 2 BOLT-ON CLAMP (1") 22. 110-353 4 WORM CLAMP (3/4" X 1-1/2") 23. 116-094 AR BULK HOSE (1", SOLD PER 1") 24. 358-558 2 BRACE PLATE 25. 105-825 4 FLG LK BOLT (3/8-NC X 3/4") 26. 105-834 2 FLG LOCKNUT (3/8-NC) 27. 116-108 1 BULK HOSE (5/16" SOLD PER 1') 28. 194-170 - PRE-FUEL FILTER ASSEMBLY 29. 194-174 - MAIN FUEL FILTER 194-075 - FUEL ELEMENT KIT 30. 116-108 1 BULK HOSE (5/16" SOLD PER 1') 31. 116-108 1 BULK HOSE (5/16" SOLD PER 1') 32. 105-1518 1 BULK HOSE (5/32" SOLD PER 1') 33. 364-663 1 FILLER NECK SCREEN 34. 155-708 1 O-RING (218 D70)

REMARKS

ENDS WITH S/N BEGINS WITH S/N USE 1 @ 50"

USE 1 @ 42" USE 1 @ 48"

3700 W/DANA 60 3700 W/DANA 60 3700 W/DANA 60 USE 1 @ 13" BEFORE S/N 3W0454 AFTER S/N 3W0455 USE 1 @ 22" USE 1 @ 14" USE 1 @ 5" BEGINS WITH S/N BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0090425

24

FUEL TANK AND LINES BEGINS WITH S/N CMWRT45XAG0003214 8

27 28 10 9 5

17

30

5 5 16

18

19

3

5

3 5

13

29

12

1

6 36

31 35

14

6

33 35

36 33

33

33

6 12

32

RETURN FUEL 4

32 34 6

34

FUEL SUPPLY TO ENGINE

26

PRIOR TO S/N CMWRT45XHF002680 - SEE FOOTNOTE 2 3500 14 6 3610 3700 6 RT36 6 RT40 12 RT45 RETURN FUEL 4 11

24

26 21

21 25 25

22

24

4

2

6

15 23

11 6

7

22

12

CROSSOVER TUBE

TO FUEL INLET

USE WITH 3610 & RT36

20

11

ID0021021

25

FUEL TANK AND LINES BEGINS WITH S/N CMWRT45XAG0003214 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

DESCRIPTION

105-214 6 FLG SCREW (#10-24 X 1/2") 110-030 2 CABLE TIE (1/16" to 4") 110-134 2 WORM CLAMP (2.06" TO 2.75") 110-212 2 CONDUIT CLAMP (5/16") 110-217 6 WORM CLAMP (7/16" TO 1") 110-249 5 WORM CLAMP (1/4" TO 5/8") 110-348 1 POP RIVET (3/16" X .664") 110-485 1 FUEL CAP (1-1/2") 116-322 AR BULK HOSE (1/2", SOLD PER 1") 362-580 1 FILLER NECK 364-659 1 FILLER NECK 11. 156-239 2 S/O SHUT-OFF (02N-05H90) 12. 116-108 AR BULK HOSE (5/16", SOLD PER 1") 13. 217-517 1 FUEL SENDER 14. 159-983 1 S/O COUPLER (05H) 15. 156-926 1 FUEL SUPPLY LINE (16T) 16. 116-322 AR BULK HOSE (1/2", SOLD PER 1") 17. 116-323 1 FUEL HOSE (2" X 3") 18. 300-5017 1 STEP/FUEL TANK - RIGHT 19. 300-4965 1 STEP/FUEL TANK - LEFT 20. 116-203 1 GROMMET (9/16") 21. 110-333 2 BOLT-ON CLAMP (1") 22. 110-353 4 WORM CLAMP (3/4" X 1-1/2") 23. 116-335 AR BULK HOSE (1", SOLD PER FT) 116-335 AR BULK HOSE (1", SOLD PER FT) 24. 358-558 2 BRACE PLATE 25. 105-825 4 FLG LK BOLT (3/8-NC X 3/4") 26. 105-834 2 FLG LOCKNUT (3/8-NC) 27. 364-663 1 FILLER NECK SCREEN 28. 155-708 1 O-RING (218 D90) 29. 116-322 AR BULK HOSE (1/2", SOLD PER 1") 30. 156-729 1 S/O TEE (08H-08H-08H) 31. 165-704 1 GASKET 32. 105-1142 AR BULK HOSE (3/8", 225 PSI, SOLD PER FT) 33. 110-217 4 WORM CLAMP (7/16" TO 1") 34. 150-1381 2 S/O COUPLER (05H-06H) 35. 156-269 2 STREET ELBOW (06N-06NF90) 36. 514-369 2 S/O COUPLER (06N-06H)

REMARKS

SEE FOOTNOTE 1

USE 1 @ 11"

USE 2 @ 35"

USE 1 @ 3", SEE FOOTNOTE 1

USE WITH 3610 & RT36

USE 1 @ 15" (3700 & RT40) USE 1 @ 12" (3610 & RT36) 3700 W/DANA 60 ONLY 3700 W/DANA 60 ONLY 3700 W/DANA 60 ONLY

USE 1 @ 42", SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE 2 @ 3"

NOT SHOWN:

FOOTNOTES:

1. NEWER MODELS HAS LEFT SIDE FUEL TANK VENT. FOR OLDER MODELS, W/O LEFT FUEL TANK VENT, REF. #32 WILL BE DELETED, 43" HOSE LENGTH IS REQUIRED AND REF. #5 QTY WILL BE REDUCED TO A QTY. OF 2.

2. WHEN REPLACING 300-5017 AND 300-4965 FUEL TANKS ON THESE UNITS, USE ITEMS 32-36.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

11

ID0021021

26

FUEL LINE 3700CD

8 33 34 3

10

5 16

17 13

3 1

14

18

9 32

6

35

6 15

11

RETURN FUEL 4 4

18

2

19 7 11

6

6 20 12

30

27 6 6

29 26

24

TO FUEL INLET

26 21

31

6

21 25 25

22

24

6 28 6

19 23 22

02

18

PART OF ENGINE

ID0139280

27

FUEL LINE 3700CD

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

QTY

105-214 6 110-030 2 110-134 2 110-212 2 110-217 2 110-249 11 110-348 1 110-485 1 110-490 1 362-580 1 364-658 1 156-239 2 116-108 AR 217-517 1 156-253 1 116-108 AR 116-322 AR 116-323 1 155-197 2 156-926 1 194-180 110-333 2 110-353 4 116-094 AR 358-558 2 105-825 4 105-834 2 116-108 1 194-170 194-174 194-075 116-108 1 116-108 1 105-1518 1 364-663 1 155-708 1 165-704 1

DESCRIPTION

FLG SCREW (#10-24 X 1/2") CABLE TIE (1/16" to 4") WORM CLAMP (2.06" TO 2.75") CONDUIT CLAMP (5/16") WORM CLAMP (7/16" TO 1") WORM CLAMP (1/4" TO 5/8") POP RIVET (3/16" X .664") FUEL CAP (1-1/2") SQUEEZE CLAMP (5/16") FILLER NECK FILLER NECK S/O SHUT-OFF (02N-05H90) BULK HOSE (5/16", SOLD PER 1") FUEL SENDER S/O COUPLER (03H-05H) BULK HOSE (5/16", SOLD PER 1") BULK HOSE (1/2", SOLD PER 1") FUEL HOSE (2" X 3") S/O COUPLER (12S-16H45) FUEL SUPPLY LINE (16T) LIFT FUEL PUMP BOLT-ON CLAMP (1") WORM CLAMP (3/4" X 1-1/2") BULK HOSE (1", SOLD PER 1") BRACE PLATE FLG LK BOLT (3/8-NC X 3/4") FLG LOCKNUT (3/8-NC) BULK HOSE (5/16" SOLD PER 1') PRE-FUEL FILTER ASSEMBLY MAIN FUEL FILTER FUEL ELEMENT KIT BULK HOSE (5/16" SOLD PER 1') BULK HOSE (5/16" SOLD PER 1') BULK HOSE (5/32" SOLD PER 1') FILLER NECK SCREEN O-RING (218 D70) GASKET

REMARKS

ENDS WITH S/N BEGINS WITH S/N USE 1 @ 50"

USE 1 @ 42" USE 1 @ 48"

3700 W/DANA 60 3700 W/DANA 60 3700 W/DANA 60 USE 1 @ 13" BEFORE S/N 3W0454 AFTER S/N 3W0455 USE 1 @ 22" USE 1 @ 14" USE 1 @ 5" BEGINS WITH S/N BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

02

ID0139280

28

NOTES:

ID0134963

29

POWER TRAIN

ID0135064

30

GROUND DRIVE GEARBOX

6

8

15 7

17 1

12

5 22

23 23

2

24

18 16

8

11

4

3

13 9

8

6

15

19 14

10

5 8

21 20

DANA 60

22 DIFFERENTIAL SIDE

22

12

ID0110655

31

GROUND DRIVE GEARBOX REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15 16.

17.

18.

19.

20.

21.

22.

23.

24.

105-069 105-072 105-805 105-062 105-121 106-794 105-238 105-483 106-962 105-825 105-848 115-211 125-049 155-806 165-100 168-003 167-139 167-293 169-012 169-013 169-068 169-014 169-069 500-228 105-995 105-362 158-943 500-658 149-112 105-575 116-672 155-851 157-569 110-333 156-926

QTY

1 8 8 2 2 8 8 6 6 8 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1

DESCRIPTION

WASHER (.406") LOCK WASHER (3/8") BELLEVILLE WASHER (3/8") FLG BOLT (1/2-NC X 1-1/2", FER) BOLT (1/2-NC X 1") BOLT (3/8-NC X 1-3/4", SOC) BOLT (3/8-NC X 1-1/2", SOC) BOLT (9/16-NC X 1-1/4") FLG BOLT (9/16-NC X 1-1/4",FER) FLG LK BOLT (3/8-NC X 3/4") BOLT (3/8-NC X 3/4 ", GD8) PLUG (08N, SQ, MAG) BALL BEARING (2.165") INTERNAL SEAL (1.750") LARGE GEAR PINION GEAR (19T) OUTPUT SHAFT (14T) OUTPUT SHAFT (14T) GEARBOX COVER MOUNTING PLATE MOUNTING PLATE FLANGE (1.750"-26S) FLANGE (1.148"-29S) INTERNAL SNAP RING (1.562") FLG LOCKNUT (3/4-NF) FLG NUT (7/8-NF) HYDRAULIC MOTOR SEAL REPAIR KIT HYDRAULIC MOTOR ROLL PIN (.500" X 1.250") INTERNAL SNAP RING (2.875") INTERNAL SEAL (1.552") INTERNAL SEAL 1.875") BOLT-ON CLAMP (1") FUEL SUPPLY LINE (16T)

REMARKS

DANA 60 DANA 60 LOCTITE DANA 60, LOCTITE DANA 60 LOCTITE

DANA 60 SEE FOOTNOTE 1 DANA 60 DANA 60 LOCTITE DANA 60, LOCTITE USED WITH 3700 DANA 44 USED WITH 3700, 5700 DANA 60 DANA 60.

DANA 60 SEE FOOTNOTE 2 DANA 60

NOT SHOWN:

FOOTNOTES:

1.

2.

USE SILICONE (RTV) GASKET MATERIAL ON GEAR BOX COVER, ON MOTOR MOUNTING SURFACES, & AT MOUNTING PLATE TO DIFFERENTIAL HOUSING SURFACE. INSTALL SNAP RING (REF NO 24) IN GEAR BOX MOUNTING PLATE BEFORE PLATE IS BOLTED TO DIFFERENTIAL HOUSING.

NOTE:

12

ID0110655

32

33

34

35

36

37

38

FRONT DIFFERENTIAL

AND REAR STEER DIFFERENTAIL DANA 44

14 SEE FOOTNOTE 3 SEE FOOTNOTE 2

18 19

2 6

4

1 11

20

8

12 7

10 8

16

15

13

7

10

9 17 KING PIN ASS'Y 4 PLACES SCALE 2X

9 21 5

SEE FOOTNOTE 1

3

06

ID0110657

39

FRONT DIFFERENTIAL

AND REAR STEER DIFFERENTAIL DANA 44 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

105-114 10 105-230 10 105-364 4 105-410 2 105-422 4 105-518 2 125-1065 4 157-503 2 125-735 8 155-808 4 160-117 2 160-415 2 160-402 1 160-403 1 161-135 1 161-136 1 161-199 1 161-138 1 180-279 2 181-552 4 182-084 2 182-087 2 115-002 115-500 205-671 2 105-451 AR

DESCRIPTION

LUG NUT (1/2-NF) LUG BOLT (1/2-NF X 1-1/2") LK BOLT (3/4-NF X 2", NLK) CASTLE NUT (3/4-NF) WASHER (3/4") COTTER PIN (1/8" X 1-1/2") TAPERED BEARING SET (2.250") INTERNAL SEAL (1.313") URETHANE FLANGE BUSHING (1") INTERNAL SEAL (3.000") SPINDLE FLANGE SPINDLE SHAFT RIGHT SPINDLE HOUSING LEFT SPINDLE HOUSING LONG AXLE SHORT AXLE REAR DIFF HSG (DANA 44 LS) FRONT DIFF HSG (DANA 44LS) SPINDLE WASHER (3/4") COMPOSITION BUSHING (.750") YOKE (1.209"-30S) CROSS/BEARING KIT (1-1/4") ZERK (02N90) INTERNAL SNAP RING (1.343") HUB CAP (1.982") SPRING WASHER (3/4")

REMARKS

SEE FOOTNOTE 3

SUPERCEDES 125-260 & 125-261

INCL REF NO. 2. SEE FOOTNOTE 2 SEE FOOTNOTE 2

SEE FOOTNOTE 4.

SEE FOOTNOTE 4.

INCL REF NO. 22 INCL REF NO. 22

SEE FOOTNOTE 1

FOOTNOTES

1. KING PIN ASSEMBLY: INITIALLY INSTALL 4 WAVE WASHERS (PER JOINT), TORQUE THE KING PIN BOLT 220-250 FOOT POUNDS; CHECK GAP BETWEEN FLATWASHER AND FLANGED BUSHING= .005" TO .020"; REMOVE OR ADD WAVE WASHER(S) AS REQUIRED FOR GAP; REMOVE KING PIN BOLT, LOCTITE, AND TORQUE 220-250 FOOT POUNDS. 2. BEFORE INSTALLING WHEELS ON TRACTOR, CLEAN LUG NUT CONICAL SEAT TO REMOVE PAINT; CLEAN WHEEL MOUNTING SURFACES (AXLE OR SPINDLE FLANGE AND WHEEL CENTER DISC) TO REMOVE PAINT. 3. TORQUE LUG NUTS (1/2-20 UNF) IN A CROSS PATTERN TO A FINAL TORQUE OF 150 FOOT POUNDS. 4. SEE PARTS PAGE 805-333 FOR AXLE SHAFT AND STEARING LINKAGE.

06

ID0110657

40

41

42

FRONT DIFFERENTIAL DANA 60 HD

7

5 4 1

32

9

3

33 8 6

19

14

13

7

25

16

28 20

11 24

15 1

2 22 23

7

16

22 3

26

7 11

30 23

10

25

18

12 27

17 31

10 29 21

06

ID0134290

43

FRONT DIFFERENTIAL DANA 60 HD REF PART NO. NUMBER

QTY

161-279 1. 161-153 2 2. 160-418 1 3. 184-143 2 4. 181-981 2 5. 105-874 2 6. 183-584 2 7. 160-306 2 105-405 105-509 8. 161-230 1 9. 182-020 1 10. 160-160 2 105-426 11. 115-005 2 12. 182-099 2 115-002 13. 301-151 4 190-273 2 14. 105-825 4 15. 125-301 4 16. 105-404 2 17. 105-349 2 18. 105-424 10 19. 105-353 4 20. 105-451 AR 21. 105-516 2 22. 125-1065 4 23. 105-716 4 24. 125-716 8 25. 155-808 4 26. 160-187 2 27. 160-336 2 28. 180-061 4 29. 181-381 2 30. 182-103 2 31. 205-671 2 32. 105-362 1 33. 155-853 1

DESCRIPTION

FT DIFF PT ASS'Y (DANA 60 HDLS) SPINDLE HOUSING TIE ROD TAPERED INSERT (.750") TAPERED INSERT (1") FLG LK BOLT (3/8-NC X 1-1/2") TAPERED PIN (1" X 2.44") TIE ROD END (3/4-NF) CASTLE NUT (9/16-NF) COTTER PIN (1/8" X 1") FRONT DIFF HSG (DANA 60 HD LS) YOKE (1.184"-29S) SPINDLE FLANGE (1.573", 26S) LUG BOLT (3/4-NF X 1-13/16") ZERK (1/4-NF, 90) CROSS/BEARING KIT (1-17/32") ZERK (02N90) SPINDLE BOLT LOCK SPINDLE BOLT CONVERSION KIT FLG LK BOLT (3/8-NC X 3/4") COMPOSITION BUSHING (.750") JAM NUT (3/4-NF) CASTLE NUT (1-NF) LUG NUT (3/4-NF) BOLT (3/4-NF X 2-5/8",NLK GD8) SPRING WASHER (3/4") ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") SET SCREW (3/8-NC X 1/2") FLANGE BUSHING (1.000") INTERNAL SEAL (3.000") FRONT AXLE SHAFT (15.62", 35T) SPINDLE SHAFT & YOKE SPINDLE WASHER (.750") SPINDLE WASHER (1.000") AXLE YOKE (1.416", 35S) HUB CAP (1.982") FLG NUT (7/8-NF) INTERNAL SEAL (1.875")

REMARKS

INCL REF NO'S 1 - 3, 7 - 17, 19 - 34 SEE FOOTNOTE 1

SEE FOOTNOTE 2 & 3 INCL LUG BOLTS

INCL ZERK

INCL REF NO'S 13- 15, 19, 20, 24 & 28;

SEE F/N 4

SUOERCEDES 125-260 & 125-261

FOOTNOTES

1. LOCTITE INSERT (REF NO 3) INTO ARM OF SPINDLE HOUSING. 2. REFER TO DIFFERENTIAL ASSEMBLY INSTRUCTIONS 052-185.

3. REF NO 8, FRONT AXLE HOUSING, INCLUDES DIFFERENTIAL ASSEMBLY, GEARS, BEARINGS, AXLE SEALS & ETC. LESS AXLE SHAFTS, SPINDLES & ETC. 4. REFER TO INSTALLATION DIAGRAM 050-946

06

ID0134290

44

45

46

47

48

49

50

REAR STEER DIFFFERENTIAL DANA 60

SEE FOOTNOTE 4 7

5 4 1 23

3

32

8 6

19

14

13

7

25

16

28 20

11 24

15 1

2 22 16

9

26

7

22 3 7 11

30

10

25

18

9 12 27

17 31

10 29 21

05

ID0134742

51

REAR STEER DIFFFERENTIAL DANA 60

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

161-282 161-153 2 160-418 1 184-143 2 181-981 1 105-874 1 183-584 1 160-306 2 105-405 105-509 161-233 1 105-716 2 160-160 2 105-426 115-005 2 182-099 2 115-002 301-151 4 105-825 4 125-301 4 105-404 2 105-349 2 105-424 10 105-353 4 105-451 AR 105-516 2 125-1065 4 157-569 1 125-716 8 155-808 4 160-187 2 160-336 2 180-061 4 181-381 2 182-103 2 205-671 2 105-362 1

DESCRIPTION

REMARKS

RR DIFF PTS ASS'Y (DANA 60 HDLS) SPINDLE HOUSING TIE ROD TAPERED INSERT ( .750") TAPERED INSERT (1") FLG LK BOLT (3/8-NC X 1-1/2") TAPERED PIN (1.000" X 2.440") TIE ROD END (3/4-NF) CASTLE NUT (9/16-NF) COTTER PIN (1/8" X 1") REAR DIFF HSG (DANA 60 HDLS) SET SCREW (3/8-NC X 1/2") SPINDLE FLANGE (1.573", 26S) LUG BOLT (3/4-NF X 1-13/16") ZERK (1/4-NF, 90) CROSS/BEARING KIT (1-17/32") ZERK (02N90) SPINDLE BOLT LOCK FLG LK BOLT (3/8-NC X 3/4") COMPOSITION BUSHING (.750") JAM NUT (3/4-NF) CASTLE NUT (1-NF) LUG NUT (3/4-NF) BOLT (3/4-NF X 2-5/8",NLK GD8) SPRING WASHER (3/4") ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") INTERNAL SEAL (1.875") FLANGE BUSHING (1.000") INTERNAL SEAL (3.000") FRT AXLE SHAFT (15.62"; 35T) SPINDLE SHAFT & YOKE SPINDLE WASHER (.750") SPINDLE WASHER (1.000") AXLE YOKE (1.416", 35S) HUB CAP (1.982") FLG NUT (7/8-NF))

INC REF NO'S 1-3, 7-17, 19-32

SEE FOOTNOTE 1

SEE FOOTNOTE 2. 3

SUPERCEDES 125-260 & 125-261 SEE FOOTNOTE 4

FOOTNOTES

1. LOCTITE INSERT (REF #3) INTO ARM OF SPINDLE HOUSING. 2. REFER TO DIFFERENTIAL ASSEMBLY INSTRUCTIONS 052-185.

3. ITEM REF. 8, REAR AXLE HOUSING, INCLUDES DIFFERENTIAL ASSEMBLY, GEARS, BEARINGS, AXLE SEALS, ETC. LESS AXLE SHAFTS, SPINDLES, ETC. 4. FOR MORE INFORMATION SEE PARTS PAGE TITLED "GROUND DRIVE GEAR BOX DANA 60" ID0134697-(804-641)

05

ID0134742

52

CARRIER

DANA 44 LIMITED SLIP

24 13

5

23

19 16

1

14 18

8 3

15

20

7 4

25

2

10 29 11

6

22 25

28 9

20

28 17 27

12

3

29 10 25 26

6

21

06

ID0138977

53

CARRIER

DANA 44 LIMITED SLIP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

125-251 1 125-252 1 125-266 2 125-289 1 125-291 1 125-293 2 155-851 1 161-138 1 161-111 1 161-197 1 161-199 1 161-081 1 161-093 1 161-236 161-238 161-240 161-241 161-242 165-618 1 501-126 2 501-274 1 501-284 1 501-286 1 501-294 1 105-995 1 501-296 1 501-297 10 501-298 AR 501-299 AR 501-300 AR 501-301 AR 501-302 AR 501-303 AR 501-304 AR 501-305 AR 501-306 AR 501-307 AR 501-308 AR 501-325 10 157-503 2 501-569 1 501-373 1 501-592 2 501-593 2 501-594 1 501-595 2 501-596 2

DESCRIPTION

TAPERED RACE (3.000") TAPERED RACE (2.875") TAPERED RACE (3.265") TAPERED BEARING (1.125") TAPERED BEARING (1.375") TAPERED BEARING (1.796") INTERNAL SEAL (1.552") FRONT DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) FRONT DIFF HSG (DANA 44 LS) COVER GASKET CUP WASHER (.812") CARRIER PARTS ASS'Y DIFFERENTIAL COVER RING GEAR & PINION SET OIL SLINGER (1.126") FLG LOCKNUT (3/4-NF) WASHER (.770") BOLT (3/8-NF X 3/4") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") PINION SHIM (.030") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") CARRIER SHIM (.003") CARRIER SHIM (.005") CARRIER SHIM (.010") CARRIER SHIM (.030") FLG LK BOLT (5/16-NC X 5/8") INTERNAL SEAL (1.313") OIL SLINGER OIL SLINGER CLUTCH PACK RETAINER RING PINION GEAR SHAFT SIDE GEAR PINION GEAR

REMARKS

3500, 3610 & 3700; SEE FOOTNOTE 1 3500 & 3700; SEE FOOTNOTE 1 3610; SEE FOOTNOTE 1 3500 & 3700; SEE FOOTNOTE 1 2310; SEE FOOTNOTE 1 2310; SEE FOOTNOTE 1 2310; SEE FOOTNOTE 3 3610; SEE FOOTNOTE 3 3500 & 3700; SEE FOOTNOTE 3 3500 & 3700; SEE FOOTNOTE 3 3500, 3610 & 3700; SEE FOOTNOTE 3

INCL REF NO'S 10 & 25 - 29 INCL REF NO. 15

SEE FOOTNOTE 2

FOOTNOTES:

1. INCLUDES: AXLE TUBES & DIFFERENTIAL CENTER CASTING, & REF NO'S 1-7; 9-29; LESS AXLE SHAFTS. 2. USED IN STEERABLE AXLES ONLY; REFER TO ASSEMBLY INSTRUCTIONS 052-183 3. INCLUDES AXLE TUBES, DIFF. CENTER SECTION CASTING, DIFF. BEARING CAPS, AND BOLTS. STEERABLE AXLE HOUSINGS INCLUDE (2) P/N 157-503 AXLE SEALS; LESS GEARS, BEARINGS, HOUSING COVER, AND AXLE SHAFTS.

06

ID0138977

54

DIFFERENTIAL

DANA 60 HD LIMITED SLIP

21 25 2

10 27

8

76

9 20

5 13

14

19

5 17 1 26

4 24

23

23 11

13

15

22 12

3

18 17 19

24

4

16

09

ID0026651

55

DIFFERENTIAL

DANA 60 HD LIMITED SLIP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

105-002 4 105-362 1 105-516 1 125-1066 2 155-807 4 125-285 1 125-286 1 125-295 1 125-296 1 155-853 1 157-569 1 161-230 1 161-232 1 161-234 1 161-233 1 161-283 1 161-285 1 161-286 1 161-284 1 165-613 1 501-142 AR 501-143 AR 501-144 AR 501-145 AR 501-149 1 501-150 12 501-153 10 501-160 2 501-161 1 501-162 2 501-163 AR 501-164 AR 501-165 AR 501-166 AR 501-167 AR 501-168 AR 501-169 AR 501-287 1 501-766 2 501-341 1 501-767 1 161-278 1 501-425 1

DESCRIPTION

BOLT (1/2-NC X 2-1/4") FLG NUT (7/8-NF) ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") INTERNAL SEAL (1.500") TAPERED BEARING(1.250") TAPERED RACE (2.875") TAPERED BEARING (1.625") BEARING RACE (3.500") INTERNAL SEAL (1.875") INTERNAL SEAL (1.875") FRONT DIFF HSG (DANA 60 HD LS) FRONT DIFF (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) FRONT DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) COVER GASKET SHIM (.003") SHIM (.005") SHIM (.010") SHIM (.032") OIL SLINGER (1.258") BOLT (1/2-NF X 1-1/8") FLG LK BOLT (3/8-NC X 5/8") SPIDER GEAR SPIDER SHAFT PINION GEAR SHIM (.032") SHIM (.003") SHIM (.005") SHIM (.010") SHIM (.030") SHIM (.003") SHIM (.005") SHIM (.010") DIFFERENTIAL COVER AXLE GEAR (1.5" , 35S) CLUTCH PACK RING GEAR & PINION (5.86:1) DIFFERENTIAL CARRIER (LMT-SLP) OIL BAFFLE

REMARKS

LOCTITE (RED RC271 / RC272) SUPERCEDES 125-260 & 125-284

FRONT ONLY 3500, 3700, & RT40 REAR W/GEARS; SEE F/N 2; 3500,3610,3700,RT36,RT40 INCL REF #28 W/GEARS; SEE F/N 2; 3500, 3700, & RT40 W/GEARS; SEE F/N 2; 3610 & RT36 W/GEARS; SEE F/N 2; 3500, 3700, & RT40 INCL REF #28 W/O GEARS; SEE F/N 3; 3500,3610,3700,RT36,RT40 INCL REF #28 W/O GEARS; SEE F/N 3; 3500, 3700, & RT40 W/O GEARS; SEE F/N 3; 3610 & RT36 W/O GEARS; SEE F/N 3; 3500, 3700, & RT40 INCL REF #28

INCL REF NO'S 2,6-10,12,13,15,20,21, & 27.

INCL REF NO'S 3,17-19,23 & 24 FRONT

FOOTNOTES:

1.

2.

3.

REFER TO ASSEMBLY INSTRUCTIONS 052-184 INCLUDES AXLE TUBES, DIFFERENTIAL CENTER CASTING, & REF NO'S 1-9, 12-28.

LESS PINION SEAL & AXLE SHAFTS. INCLUDES AXLE TUBES, DIFFERENTIAL CENTER CASTING, & REF NO 1 BOLTS, & DIFF CASE BEARING CAPS. STEERABLE AXLE HOUSINGS INCL (4) P/N 155-807 SEALS; LESS PINION SEAL, GEARS, BEARINGS, HOUSING COVER, & AXLE SHAFTS.

NOTE:

09

ID0026651

56

REAR AXLE - DANA 60 H.D. OPTION

FOOTNOTE 2

1

2

3 4 10 8

11 12

9

6, 7 5

02

ID0133455

57

REAR AXLE - DANA 60 H.D. OPTION REF PART NO. NUMBER

QTY

DESCRIPTION

1. 161-232 1 REAR AXLE HOUSING ASSEMBLY (DANA 60 H.D. OPTION) 2. 105-970 4 FLG. BOLT (5/8-NC X 1-3/4") 3. 105-994 4 FLG. LOCKNUT (5/8-NC) 4. 155-856 2 SEAL (1-7/8 ID X 2-1/2 OD) 5. 115-533 2 INTERNAL SNAP RING 6. 161-271 1 AXLE 7. 161-272 1 AXLE 8. 125-024 2 BEARING 9. 115-520 2 EXTERNAL SNAP RING 10. 181-049 2 SHRINK RING 11. 105-426 10 WHEEL STUD (3/4 NF) 12. 105-424 10 LUG NUT (3/4 NF)

REMARKS

FOOTNOTE 1

INCL, 8-11 INCL. 8-11

NOT SHOWN:

FOOTNOTES:

1. INCLUDES AXLE HOUSING WITH MOUNTS, DIFFERENTIAL ASSEMBLY, GEARS, & BEARINGS. LESS AXLES SHAFTS & SEALS. 2. MORE INFORMATION AT PARTS PAGES ENTITLED "DIFFERENTIAL, DANA 60 H.D. OPTION" 804-708.

NOTE:

02

ID0133455

58

NOTES:

ID0134963

59

FRAME COMPONENTS

ID0135068

60

61

62

63

64

CONSOLE AND FENDERS 3700CD

8 5

4

10

21 9 13 20 14 7 17

17 16

2 2

17

ROD SCREWS INTO UPPER FAN GUARD & TIGHTENS DOWN WITH NUT

15

19 17

12

1 11

18

2 15

6 3

F

807-251

65

CONSOLE AND FENDERS 3700CD REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-885 4 FLG LK BOLT (1/2-NC X 2") 2. 105-827 13 FLG LOCK BOLT (3/8-NC X 1-1/4") 3. 105-834 12 FLG LOCKNUT (3/8-NC) 4. 105-361 1 JAM NUT (13/16-NF) 5. 115-318 AR BULK NON-SKID (6",SOLD PER 1') 6. 313-538 2 FIREWALL BRACKET 7. 364-455 1 STEP/FUEL TANK - RIGHT 8. 110-730 1 STEERING WHEEL CAP 9. 364-143 1 STEP/FUEL TANK - LEFT 10. 160-428 1 STEERING WHEEL 11. 105-833 4 FLG LOCKNUT (1/2-NC) 12. 308-665 1 FIREWALL 13. 305-711 1 CONSOLE 14. 105-826 4 FLG LK BOLT (3/8"X 1.0") 15. 179-322 2 TENSIONING ROD 16. 315-905 1 TENSIONER BRACKET 17. 105-834 6 FLG LOCK NUT (3/8-NC) 18. 107-425 1 NUTSERT (3/8-NC) 19. 105-826 1 FLG LOCK BOLT (3/8-NC X 1.0") 20. 108-147 4 FLGLKBOLT (3/8-NC X 1-1/4")GD8 21. 105-814 4 LOCKNUT (3/8-NC)

REMARKS

USE 4 @ 17.5" SEE FOOTNOTE 1

FOOTNOTES

1. ORDER DECAL 257-185 SEPARATELY.

NOTE:

F

807-251

66

SEAT 11 16

13

14 15 14 2

12 4

5

19

10 3

7

7

18 9 1 8 20 1

9

1 10 6

8

20

17

C

805-239

67

SEAT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

105-089 12 105-117 2 105-150 1 105-267 4 105-825 1 105-814 7 105-834 3 501-325 4 110-043 2 110-126 3 110-253 3 115-355 1 115-425 1 115-428 217-750 115-445 1 115-477 2 115-563 1 250-622 1 313-514 1 313-525 1 329-049 1 108-147 4

DESCRIPTION

LOCKNUT (5/16-NC) WASHER (5/16") BOLT (3/8-NC X 1-3/4") CUP WASHER (5/16") FLG LOCK BOLT (3/8-NC X 3/4") FLG LOCKNUT (3/8-NC) FLG LOCKNUT (3/8-NC) FLG LOCK BOLT (5/16-NC X 5/8") HINGE (6") BOLT-ON CLAMP (1/2") POP RIVET (3/16" X 1/2") GROMMET (1-3/8") SEAT ADJUSTABLE TRACK SEAT SWITCH REPLACEMENT SEAT GRIP RING (.375") COMPRESSION SPRING MANUAL COMPARTMENT SEAT DECK MOUNT SEAT DECK PROP BAR FLGLKBOLT (3/8-NC X 1-1/4") GD8

REMARKS

PLUNGER DOES NOT INCLUDE TRACK SET OR PRESENCE SWITCH

FOOTNOTES

NOTE:

C

805-239

68

LEFT FENDER AND COVER 3700CD

6 22 22 7

10 16

1

TO STARTER

31

2

11

23

8

28 29 24

9

32

1

27

18 5 19

13

17

4

3 14 8

2

15 12

18 21

26 30

20 15 14

18

19

25

07

ID0069302

69

LEFT FENDER AND COVER 3700CD

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24 25. .

26.

27.

28.

29.

30.

31.

32.

QTY

DESCRIPTION

307-764 1 LEFT REAR FENDER 323-674 1 LEFT REAR FENDER 105-826 4 FLG LK BOLT (3/8-NC X 1") 105-827 3 FLG LK BOLT (3/8-NC X 1-1/4") 106-039 2 NUTSERT (3/8-NC) 362-582 1 LEFT ROPS MOUNT COVER 115-686 AR BULK EDGE (5/32", SOLD PER 1") 105-820 9 FLG LK BOLT (1/4-NC X 3/4") 105-832 9 FLG LOCKNUT (1/4-NC) 110-541 1 HINGE (12-13/64") 307-747 1 BATTERY COVER 110-126 1 BOLT ON CLAMP (1/2") 502-001 1 GROMMET (3/8") 308-958 1 FENDER PROP ROD 105-508 2 COTTER PIN (3/32" X 1") 105-118 2 WASHER (3/8") 105-823 1 FLG LK BOLT (5/16-NC X 3/4") 346-333 1 BATTERY TRAY 105-845 6 FLG LOCKNUT (3/8-NC) 105-825 2 FLG LK BOLT (3/8-NC X 3/4") 313-062 1 BATTERY HOLD DOWN (9.750") 317-624 2 BATTERY BOLT (1/4-NC X 10.2") 117-558 2 ADJUST LEVER LATCH (LOCKING) 214-961 KEY, PAIR (BASE CODE) 217-309 LOCK PLUG 4/LATCH (BASE CODE) 110-757 2 LEVER LOCK (ADJUST, LOCKING) 110-596 - KEY (PAIR) 105-003 1 FLG LK NUT (5/16-NC) 215-258 1 BATTERY 364-143 1 STEP/FUEL TANK - LEFT 217-819 1 BATTERY DISCONNECT SWITCH 215-381 1 BAT CABLE (1 GA X 12" , BLK) 215-341 1 BAT CABLE (2 GA X 68" , RED) 115-374 AR BULK HOSE ( 3/4" , SOLD PER 1") 215-375 1 BAT CABLE (1/0 GA X 24" , BLK) 105-095 1 WASHER (1/4") 105-214 6 FLG SCREW (#10-24 X 1/2")

REMARKS

BEFORE S/N AFTER S/N

USE 1@ 8". BEFORE S/N

INCL KEY. OBSOLETE

USE I @ 65"

AFTER S/N

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0069302

70

71

72

TIRE - TUBE - WHEEL DANA 44

4

SEE FOOTNOTE 2 5

11 3 8

SEE FOOTNOTE 1 10

SEE FOOTNOTE 1 7 6

9 2 1

09

ID0048163

73

TIRE - TUBE - WHEEL DANA 44

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

DESCRIPTION

105-065 AR LOCKNUT (1/2-NC) 105-071 AR WASHER (1/2") 105-112 AR CARRIAGE BOLT (1/2-NC X 8") 107-419 AR CARRIAGE BOLT (1/2-NC X 10") 105-1270 AR CARRIAGE BOLT (1/2-NC X 9") 205-148 4 TIRE (26 X 12-12, TL) 205-878 TIRE & WHEEL (26 X 12-12 TL) 205-375 TIRE & WHEEL (26 X 12-12 TL) 205-102 4 TIRE (29 X 12.50-15, B4TL) 205-790 TIRE & WHEEL (29 X 12.50-15 TL) 205-1033 4 TIRE & WHEEL (26 X 12-12 TL) 375-059 AR WHEEL WEIGHT (100 LB) 205-171 4 VALVE STEM (.453/.625") 205-161 VALVE STEM (.625") 205-165 VALVE CAP (.305"-32) 205-290 4 STANDARD WHEEL 205-374 4 WHEEL 205-202 4 WHEEL (15.00" X 8.00", W/5) 205-1032 4 WHEEL 375-097 AR WHEEL WEIGHT (12", 100 #) 105-440 AR BOLT (3/4-NC X 7-1/2") 105-372 AR LOCKNUT (3/4-NC)

REMARKS

2 PER WEIGHT 2 PER WEIGHT 2 PER WEIGHT, USE WITH 205-202.

2 PER WEIGHT, SEE FOOTNOTE 4 USE WITH 205-1032 INCL REF NO.'S 4, 6, 7 AND 8 INCL REF NO.'S 4, 6, 7 AND 8, SEE FOOTNOTE 5 FOOTNOTE 3 INCL REF NO.'S 4, 6, 7 AND 8, SEE FOOTNOTE 3 INCL REF NO.'S 4, 6, 7 AND 8 2 PER WHEEL; USE WITH 205-202 WHEEL INCL REF NO. 7 INCL REF NO. 7, SEE FOOTNOTE 3 EARLY STYLE 5.32" OFFSET FROM OUTSIDE 7.32" OFFSET FROM OUTSIDE FOOTNOTE 3 6.23" OFFSET FROM OUTSIDE / USE BOLT 105-1270 1 PER WHEEL; USE WITH 205-290 OR 205-374 WHEEL 2 PER WEIGHT 2 PER WEIGHT

NOT SHOWN:

FOOTNOTES:

1. BEFORE INSTALLING WHEELS ON TRACTOR, CLEAN LUG NUT CONICAL SEAT TO REMOVE PAINT; CLEAN WHEEL MOUNTING SURFACE (AXLE OR SPINDLE FLANGE AND WHEEL CENTER DISC) TO REMOVE PAINT. 2. TORQUE LUG NUTS (1/2-20 UNF) IN A CROSS PATTERN TO A FINAL TORQUE OF 95 FOOT POUNDS. 3. 29X12.5-15 TIRES ARE NO LONGER FACTORY APPROVED FOR USE ON UNITS WITH DANA 44 AXLES. SEE HD DANA 60 OPTIONAL AXLE PARTS PAGES FOR MORE INFORMATION. 4. USED WITH PART NUMBER 205-374 5. USES PART NUMBER 205-374 NOTE:

09

ID0048163

74

75

76

77

78

BACKFILL BLADE

6 13

4

17

12

1 2 3

16

22 9 15 8 22 19

10

10

14

13 6 7

5

11

18

13 21 6

20

5

04

ID0026675

79

BACKFILL BLADE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

106-516 6 105-497 6 185-347 1 105-826 2 105-970 6 106-096 4 115-002 1 115-775 1 178-976 1 125-445 1 125-771 2 181-974 1 181-981 2 181-982 4 179-338 1 179-337 1 183-584 2 183-587 2 183-588 1 185-350 1 313-027 1 300-4590 1 335-027 1 313-037 313-034 107-779 2

DESCRIPTION

FLG BOLT (5/8-NC X 1-1/2",FER) CAM WASHER (5/8") BFB SWING RETAINER FLG LK BOLT (3/8-NC X 1") FLANGE BOLT (5/8-NC X 1-3/4", GD8) FLANGE BOLT (1/2-NC X 1-3/4", GD8) ZERK (02N90) FRICTION WASHER (4.300 X .062" THK") FRICTION WASHER (4.300 X .031" THK") BRONZE BUSHING (4.259") COMPOSITION BUSHING (1.25") TAPERED INSERT (1.5") TAPERED INSERT (1") TAPERED INSERT (1.25") TAPERED PIN (1.500" X 5.850") TAPERED PIN (1.250" X 11.590") TAPERED PIN (1.000" X 2.440") TAPERED PIN (1.250" X 3.000") TAPERED PIN (1.250" X 3.940") BFB SWING POST BLADE MOUNT BLADE MOUNT BACKFILL BLADE (64") - DOZER CUTTING EDGE 64" - TURF BACKFILL BLADE (64") - TURF DOWEL PINS (5/8 X 2.000)

REMARKS

LOCTITE 271 OR 277 & TORQUE TO 300 FT LBS.

USE LOCTITE 271 OR 277 USE LOCTITE 271 OR 277

OLD STYLE STANDARD WELD-ON OPTIONAL USE LOCTITE # 680

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0026675

80

TILT BACKFILL BLADE (64")

5 13

3

14 10

6

1

9 2 11 8 4

7

2

12

03

ID0164981

81

TILT BACKFILL BLADE (64") REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

190-1678 190-422 362-649 1 313-075 2 105-874 1 105-303 4 105-379 1 105-826 2 106-029 2 107-011 2 105-854 2 107-011 2 105-854 2 115-483 1 181-981 1 183-584 1 183-592 1 328-623 1 313-037 1 105-072 1 105-118 1

DESCRIPTION

REMARKS

64" TILT BACKFILL BLADE-RT40/45 64" TILT BFB KIT TILT CYLINDER COVER RETAINER TILT BLADE BOLT (3/8-NC X 1-1/2") FLG BOLT (5/8-NC X 2-1/2") BOLT (3/4-NC X 1-1/4", NLK) FLG LK BOLT (3/8-NC X 1") BOLT (3/8-NC X 3/4", BUT SOC) CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) KLIP RING (1-1/4") TAPERED INSERT (1") TAPERED PIN (1" X 2.44") PIN (1.25" X 1.625") TILT BACKFILL BLADE (64")-DOZER CUTTING EDGE (64") - TURF LOCK WASHER (3/8") WASHER (3/8")

INCL REF NO.'S 1-6, 8-12, SEE FOOTNOTES 1 & 2 INCL REF NO.'S 1-6, 8-12, SEE FOOTNOTES 1 & 2

LOCTITE & TORQUE TO 225 FT LBS 4 SLOT CYL COVER (362-649) 2 SLOT CYL COVER (362-649) 4 SLOT CYL COVER (362-649) OBSOLETE 2 SLOT CYL COVER (362-649) OBSOLETE

WELD-ON

NOT SHOWN:

FOOTNOTES:

1. FOR ADDITIONAL KIT PARTS REFER TO PAGE TITLED "TILT BLADE HYDRAULICS".

2. THE RT40 AND RT45 USE KIT 190-1678. THE 3500 AND 3610 USE KIT 190-422.

NOTE:

REFER TO INSTALLATION INSTRUCTIONS 060-011.

03

ID0164981

82

2 POST ROPS

5

1

4

6

1

11

10 3 11

8

2 7

9 2

D

805-543

83

2 POST ROPS REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-071 2 WASHER (1/2") 2. 105-340 4 FLG LOCKNUT (3/4-NC) 3. 105-384 4 WASHER (3/4") 4. 105-831 2 FLG LK BOLT (1/2-NC X 1-1/2") 5. 110-272 1 SEAT BELT KIT 6. 306-362 1 2-POST ROPS 7. 106-039 2 NUTSERT (3/8-NC) 8. 362-582 1 LEFT ROPS MOUNT COVER 9. 105-826 2 FLG LK BOLT (3/8-NC X 1") 10. 362-583 1 RIGHT ROPS MOUNT COVER 11. 106-190 4 BOLT (3/4-NC X 6-1/2", GD8)

REMARKS

SEE FOOTNOTE 1. TORQUE TO 300 FT/LBS.

FOOTNOTES

1. LOCATE THE HEAD OF THE ROPS MOUNTING BOLTS, BOTH SIDES, TO THE FRONT OF THE MACHINE.

NOTE:

D

805-543

84

4-POST ROPS 3 3

4 3

2 2

4

2

14 2

13 11

18 2

10

1

2

1 1

15

2

16

9

6 7 MODEL 3610

17

FOOTNOTE 1

12

5 6

19

20

7

10

5 7

8

10 6

9 9

5

10 7

MODEL 3500/3700 FOOTNOTE 2

6

07

ID0109881

85

4-POST ROPS REF PART NO. NUMBER

QTY

DESCRIPTION

190-424 4-POST ROPS CONVERSION KIT 1. 105-089 4 LOCKNUT (5/16-NC) 2. 105-117 8 WASHER (5/16") 3. 106-243 4 SCREW (5/16-NC X 1-1/2") 4. 105-285 4 BOLT (5/16-NC X 1-3/4") 5. 105-340 4 FLG LOCKNUT (3/4-NC) 6. 106-190 4 BOLT (3/4-NC X 6-1/2", GD8) 7. 105-384 4 WASHER (3/4") 8. 105-475 4 WASHER (1/2") 9. 105-831 10 FLG LK BOLT (1/2-NC X 1-1/2") 10. 105-833 14 FLG LOCKNUT (1/2-NC) 11. 105-969 6 FLG BOLT (5/8-NC X 1-1/2") 12. 105-994 6 FLG LOCKNUT (5/8-NC) 13. 117-1027 1 HEADLINER INSULATION 14. 306-190 1 TOP COVER 15. 306-237 2 REAR LEG 16. 306-238 1 LEFT FRONT LEG 17. 306-239 1 RIGHT FRONT LEG 18. 306-240 1 TOP FRAME 19. 105-472 4 BOLT (1/2-NC X 5") 20. 313-399 2 REAR HANDLE

REMARKS

INCL REF NO'S 1 - 18

SEE FOOTNOTES 1 & 2

EXPORT ONLY - ORDER SEPARATELY EXPORT ONLY - ORDER SEPARATELY

FOOTNOTES:

1.

2.

MODEL 3610: LOCATE THE HEAD OF THE ROPS MOUNTING BOLTS, BOTH SIDES, TO THE BACK OF THE MACHINE. MODEL 3500/3700: LOCATE THE HEAD OF THE ROPS MOUNTING BOLTS, BOTH SIDES, TO THE FRONT OF THE MACHINE.

NOTE:

07

ID0109881

86

NOTES:

ID0134963

87

CONTROL COMPONENTS

ID0135065

88

89

90

91

92

GROUND DRIVE CONTROLS

19

15

14

2

8

2 4

11

13

17

1

3

7

20

16 12

6 23

5 9

23

18 10

18 10 21

24

22 25

G

805-292

93

GROUND DRIVE CONTROLS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

1 4 2 8 1 2 1 2 1 2 1 2 1 1 2 1 2 2 1 2 2 1 4 2 2

506-021 105-832 105-811 105-284 196-322 105-865 196-131 105-197 110-697 105-047 365-443 105-019 365-441 331-422 108-147 331-166 110-318 110-102 110-487 106-678 106-506 313-543 105-805 105-047 501-153

DESCRIPTION

NUT (#10-32) FLG LOCKNUT (1/4-NC) LOCKNUT (#10-24) WASHER (3/16") CONTROL CABLE (#10-32 X 37") BOLT (1/4-NC X 3/4", GD8) FRICTION CONTROL BOLT (1/4-NC X 1") BOLT-ON CLAMP (.360") LOCKNUT (3/8-NC) GROUND DRIVE LEVER BOLT (3/8-NF X 1") CABLE MOUNT DRIVE PLATE FLG LK BOLT (3/8-NC X 1-1/4")GD8 BOLT-ON BACK-UP (.360") BALL JOINT (#10-32, FM) ROD END (3/8-NF, FM) KNOB (1/2-NC, ORG) LOCKNUT (1/4-NF) BOLT (#10-24 X 3/4") CABLE MOUNT BELLEVILLE WASHER (3/8") LOCKNUT (3/8-NC) FLG LK BOLT (3/8-NC X 5/8")

REMARKS

GROUND DRIVE

GROUND DRIVE

FOOTNOTES

NOTE:

G

805-292

94

ATTACHMENT DRIVE CONTROLS

19

8 11

14 17

4

1

20

21

9

5 6

2 7 15

13

18

2

22 16 26

24

26

10

3

23 12

9

21

3 25

G

16

805-285

95

ATTACHMENT DRIVE CONTROLS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

506-021 105-832 106-048 105-284 196-334 105-865 196-131 105-197 110-697 105-047 365-443 105-019 105-108 365-441 331-422 108-147 331-166 110-318 110-102 110-375 106-678 106-049 105-047 501-153 313-543 313-544 105-805

QTY

1 4 4 8 1 2 1 2 2 2 1 2 2 1 1 2 2 2 2 1 2 4 2 2 1 1 4

DESCRIPTION

NUT (#10-32) FLG LOCKNUT (1/4-NC) LOCKNUT (#10-24) WASHER (3/16") CONTROL CABLE (#10-32 X 58") BOLT (1/4-NC X 3/4", GD8) FRICTION CONTROL BOLT (1/4-NC X 1") BOLT-ON CLAMP (.360") LOCKNUT (3/8-NC) GROUND DRIVE LEVER BOLT (3/8-NF X 1") BOLT (3/8-NF X 1-1/4") CABLE MOUNT DRIVE PLATE FLG LK BOLT (3/8-NC X 1-1/4")GD8 BOLT-ON BACK-UP (.360") BALL JOINT (#10-32, FM) ROD END (3/8-NF, FM) KNOB (1/2-NC, YELLOW) LOCKNUT (1/4-NF) BOLT (#10-24 X 3/4", PLPS) LOCKNUT (3/8-NC) FLG LK BOLT (3/8-NC X 5/8") CABLE MOUNT MOUNT BRACKET BELLEVILLE WASHER (3/8")

REMARKS

GROUND DRIVE

GROUND DRIVE 3700 5700

FOOTNOTES

NOTE:

G

805-285

96

PARKING BRAKE

1

3700/5700

2

3 4 2

2

6

7

5 2 8

21 10 14

9

5 19

13 20 12 11

15

17

22

18

11

16

09

ID0111776

97

PARKING BRAKE 3700/5700 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

110-469 160-744 105-823 105-003 163-083 105-826 105-156 105-834 110-150 105-512 105-826 160-765 105-834 313-176 106-012 163-209 363-657 363-658 163-130 182-135 105-047 163-218

QTY

1 1 4 4 1 3 2 2 2 2 8 1 4 1 2 1 1 1 2 2 1

DESCRIPTION

GRIP (7/8", ORANGE) PARKING BRAKE LEVER FLG LK BOLT (5/16-NC X 3/4") FLG LOCKNUT (5/16-NC) BRAKE CABLE (5/16" X 48.750") FLG LOCK BOLT (3/8-NC X 1") BOLT (3/8-NC X 1-1/2") FLG LOCKNUT (3/8-NC) CLEVIS PIN (5/16" X 1") COTTER PIN (3/32" X 3/4") FLG LCK BOLT (3/8-NC X 1") BRAKE DISC FLG LOCKNUT (3/8-NC) BRAKE CALIPER MOUNT FLG BOLT (5/8-NC X 3") BRAKE CALIPER UPPER CALIPER MOUNT LOWER CALIPER MOUNT BRAKE ADJUSTMENT PLATE FLANGE YOKE (1.088"-14S) LOCKNUT (3/8-NC) BRAKE STATOR SHOE

REMARKS

LOCTITE 5700 PLANETARY

3700

5700 PLANETARY 5700 PLANETARY 5700 PLANETARY OUTPUT

BRAKE STATOR INCLUDES 2 PIECES.

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0111776

98

REAR STEER INDICATOR 12 1

14

11 328-112 179-201

8

SEE FOOTNOTE 1 9 7

15 16

13

5

16 15

4 2

10

6

13 3 15

2

16 5 3

W/DANA 60 AXLE DETAIL

16 15

6

10

E

805-388

99

REAR STEER INDICATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

313-554 328-110 313-108 154-844 365-191 361-475 363-368 363-629 328-112 179-201 105-841 105-213 105-866 106-103 110-217 115-480 160-335 105-115

QTY

1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 2 2

DESCRIPTION

INDICATOR PLATE PIVOT ARM PIVOT BASE EXT HOSE (1/2"-19.25"-3000PSI) CONTROL ROD (5/16-NF X 4.450") CONTROL ROD (5/16-NF X 3.250") PIVOT LINK MOUNT PIVOT LINK MOUNT INDICATOR MOUNT INDICATOR PIVOT STUB CLIP NUT (5/16-NC) NUT (5/16-NF) FLG LK BOLT (5/16-NC X 1-1/4") BOLT (1/4-NC X 1/2", BUT SOC) WORM CLAMP (7/16" TO 1") GRIP RING (.750") BALL JOINT (5/16-NF) JAM NUT (5/16-NF)

REMARKS

2.05" HIGH DANA 44 DANA 60 DANA 44 DANA 60

NOT SHOWN: 274-087 REAR STEER INDICATOR DECAL. 274-751 REAR STEER FUNCTION DECAL. 700-226 CONTROL VALVE.

FOOTNOTES

1. 179-201 MUST BE FLUSH WITH 328-112. SEE GRAPHICS ON OPPOSITE PAGE.

NOTE:

E

805-388

100

NOTES:

ID0134963

101

HYDRAULICS

ID0135071

RT40 / RT45

-KK-

14

P

32

BOOM LIFT

25

24

32

TRENCHER

B

A L2

REAR STEER

26

TRENCHER MOTOR

HYDRAULIC SCHEMATIC

06

102

-DD-AA-

-EE-

12

OR

FACTORY OPTION

11

FLOAT

CONTROL LEVER

R

33

13

-MM-

31

11

-LL-

-KK-

14

P

32

27

SAW LIFT

28 T5

32

SAW MOTOR

29

B

A L2

SAW LEVEL T5

MT12

-DD-

-AA-

-EE-

12

30 SAW/TRAVERSE

FLOAT

CONTROL LEVER

R

OR

-MM-

13

30

31

11

-LL-

ID0025262

3

RT40 / RT45

06

MOTOR

P LS

17

MF

R

8

MANUALLY OPERATED STEERING WHEEL

19

A

B

HYDRAULIC SCHEMATIC

103

REV

15

1

7

T4

T3

MF

5

FWD

2

REV

FWD

6

SERVO

9

PF

CHARGE PUMP VARIABLE PUMP

PV

18

PV

SERVO

34

REV

FWD

QUICK COUPLER

R

P

T2

CF

LS

EF

T1

4

-AA-

23

-EE-

-DD-

20

SIGHT GLASS

ATTACHMENT DRAIN

PRIORITY VALVE

TRICK COUPLER VALVING

POWER BEYOND

(WHEN INSTALLED)

ATTACHMENT FLUSHING

P

10

RETURN TRICK QUICK PRESSURE COUPLER

14

-KK-

21

16

FILL SCREEN

FILLER BREATHER

SUCTION STRAINER

RESERVOIR DRAIN

22

ATTACHMENT OPTIONS

-LL-

-MM-

ID0025262

104

HYDRAULIC SCHEMATIC RT40 / RT45 REF. # 0 1 2 3 4 5 6 7 8

COMPONENT

NOTES

Deutz 2011 Cooler Cooler Bypass Power Steering Valve Priority Valve Flow Regulator Check Valve Flushing Valve Crowd Control Enable Valve

2400 rpm (no load); 2300 rpm (Full Load)

9

Tandem Pump

10 11 12 13 14

Auxiliary Pump Backfill Blade Tilt Cylinder Backfill Blade Lift Cylinder Backfill Blade Swing Cylinder Backfill Blade/Attachment Valve

15

Ground Drive Motor

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Hydraulic Reservoir Hydraulic Filter & Head Return Manifold Steering Cylinder Option Manifold Suction Strainer Filler / Breather Cap Sight Glass Trencher Motor Trencher Boom Lift Cylinder Rear Steer Cylinder Saw Motor Saw Lift Cylinder Saw Level Cylinder Saw Traverse Cylinder

31

Diverter Valve

32 33 34

Inline PO Check Trencher Traverse Cylinder Check Valve

15 psi, cracking 7.33 in3 (120cc) per Revolution 16gpm (60 lpm) Relief set 2100 psi (145 bar) Loop Flushing 3.0 gpm (11.3 lpm) 225 psi, Cracking 7 gpm (26 lpm) Pilot 160 psi (11 bar) Attachment - 28.7 gpm 2.8in3 (46cc) (T1, T2), Charge @ 2400rpm -14.5 gpm 1.4in3 (22.9 cc), Ground drive - 28.7 gpm 2.8in3 (46cc) (T3, T4) 10.6 gpm 1.02in3 (16.7cc),@2400 rpm Optional with MT12 Saw, Requires #31 w/MT12 Saw Optional with MT12 Saw Optional with MT12 Saw 6.2 in3 (101.6cc) Dana 44; 8.0in3 (130.0 cc) Dana 60 beta 10 = 75 filter w/ 25 psi Bypass in head

30.7in3 (503cc); 38.5in3 (631cc) If installed 40.6 in3 (665cc)

(Optional)Switches between Backfill Blade Tilt & Trencher Traverse or Saw Traverse Cylinders (Optional) w/Trencher Requires #31 2psi ( Ground Drive Anti-Cavitation )

Test Port Notes: T1 T2 T3 T4 T5

Attachment Forward Test Port Attachment Reverse Test Port Ground Drive Reverse Test Port Ground Drive Forward Test Port Bleeder Test Port

4800-5200 psi See note 2 2845-3245 psi See note 2 3425-3825 psi See note 1 3425-3825 psi See note 1

Reference Notes:

06

ID0025262

105

106

107

108

PUMPS AND RESERVOIR 3700CD ENDS WITH S/N

20 18

10 22

19

11

21 17

1

18

P

6

LS

2

EF CF

16 30

24

15

14

25 24

9 8 36 23

31

44 42

43 34

24

12

4

7

3 5 24

41 32 24 28

26

29 28

24

33

36 35 13 27 FROM OIL FILTER 38 40

08

39

37

ID0069904

109

PUMPS AND RESERVOIR 3700CD ENDS WITH S/N REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

QTY

364-456 1 105-226 2 158-471 1 190-805 1 126-191 2 126-021 2 516-025 2 499-072 1 499-073 1 499-633 1 500-639 1 500-2396 1 500-2397 1 157-041 1 158-459 1 515-594 1 154-299 1 116-218 1 115-320 1 110-008 1 110-828 1 105-214 6 155-074 1 514-266 1 105-826 4 158-901 1 105-190 2 514-296 1 110-217 2 116-286 AR 514-297 1 105-841 2 154-298 2 514-088 1 110-353 6 116-460 AR 116-335 AR 156-111 1 110-026 2 115-374 AR 110-336 1 155-195 1 116-335 AR 155-146 1 514-010 1 156-124 1 154-327 2 515-584 1 110-573 1 322-289 1 105-818 2 154-301 1 117-706 1 105-805 2 105-757 2

DESCRIPTION

OIL RESERVOIR WASHER (5/16") HYD. TANDEM PUMP SEAL REPAIR KIT NEEDLE BEARING BALL BEARING (1.373") RELIEF VALVE (3625 PSI, FRONT) RELIEF VALVE (5000 PSI, REAR) RELIEF VALVE (3045 PSI, REAR) NEUTRAL START MOUNT KIT NEUTRAL START SWITCH GASKET, NSS PLATE MTG GASKET, NSS MOUNTING COVER O-RING (152 D70) HYDRAULIC PUMP HOSE (10OFX45-22"-3000) RUN TEE (08S-08O-08O) SIGHT GLASS (2") GROMMET (1-1/2") FILLER BREATHER (2-1/8") HYD BREATHER CAP (LOCKABLE) FLG SCREW (#10-24 X 1/2") PLUG (08S, SOC,FM) CONNECTOR (08O-08O90) FLG LK BOLT (3/8-NC X 1") PRIORITY VALVE BOLT (5/16-NC X 2-3/4") S/O COUPLER (04S-08H) WORM CLAMP (7/16" TO 1") BULK HOSE (1/2", SOLD PER 1") S/O COUPLER (O8S-O8H90) CLIP NUT (5/16-NC) CONNECTOR (10S-10O90) S/O COUPLER (16S-16H) WORM CLAMP (3/4" - 1-1/2") BULK HOSE (1", SOLD PER FT) BULK HOSE (1", SOLD PER FT) HYD LINE (-12) WORM CLAMP (1/2" - 1-1/4") BULK HOSE (3/4", SOLD PER 1") STRAINER (24S-20SF) S/O COUPLER (20S-16H90) BULK HOSE (1", SOLD PER FT) S/O COUPLER (12S-16H90) CONNECTOR (12O-20S90) HYD LINE (-16) CAP (08OF) HOSE (08OFX90L-15"-3000) BOLT-ON CLAMP (1", SOLD PER SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 1-1/2") CONNECTOR (10S-10O) ABRASION SLEEVE (1.59" X 17") BELLEVILLE WASHER (3/8") BOLT (3/8-NC X 1-1/4", SOC.)

REMARKS

FRONT PUMP REAR PUMP - PORT A REAR PUMP - PORT B SEAL KIT AVAILABLE (500-1573)

AUX PRESSURE SEE FOOTNOTE 2

EXPORT ONLY SEE FOOTNOTE 1

USE 1 @ 10"

USE 1 @ 10" USE 1 @ 6" CHARGE PRESSURE USE 1 @ 5.5"

USE 1 @ 13.25"

RETURN PRESSURE

FOOTNOTES:

1. USE SCREWS (REF NO 11) IN PLACE OF SCREWS THAT COME WITH FILTER BREATHER KIT (REF NO 10).

2. REFER TO SPECIAL TOOL DIAGRAM 052-524 FOR INSTALLATION INSTRUTIONS NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0069904

110

PUMPS AND RESERVOIR 3700CD BEGINS WITH S/N

11

10 20 18

22

19

21 17

1

18

P

6

LS

2

EF CF

16 30

24

15

14

25 24

9 8 36 23

31

44 42

43 34

24

12

4

7

3 5 24

41 32 24 28

26

29 28

24

33

36 35 13 27 FROM OIL FILTER 38 40

03

39

37

ID0112272

111

PUMPS AND RESERVOIR 3700CD BEGINS WITH S/N REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

QTY

364-456 1 105-226 2 158-471 1 190-805 1 126-191 2 126-021 2 516-025 2 499-072 1 499-073 1 499-633 1 500-639 1 500-2396 1 500-2397 1 157-041 1 158-459 1 153-294 1 154-299 1 116-218 1 115-320 1 153-900 1 105-189 2 153-766 1 155-074 1 514-266 1 105-826 4 158-901 1 105-190 2 514-296 1 110-217 2 116-286 AR 514-297 1 105-841 2 154-298 2 514-088 1 110-353 6 116-460 AR 116-335 AR 156-111 1 110-026 2 115-374 AR 110-336 1 155-195 1 116-335 AR 155-146 1 514-010 1 156-124 1 154-327 2 515-584 1 110-573 1 322-289 1 105-818 2 154-301 1 117-706 1 105-805 2 105-757 2

DESCRIPTION

HYDRAULIC RESERVOIR WASHER (5/16") HYD. TANDEM PUMP SEAL REPAIR KIT NEEDLE BEARING (_.__") BALL BEARING (1.373") RELIEF VALVE (3625 PSI, FRONT) RELIEF VALVE (5000 PSI, REAR) RELIEF VALVE (3045 PSI, REAR) NEUTRAL START MOUNTING KIT NEUTRAL START SWITCH GASKET, NSS PLATE MTG GASKET, NSS MOUNTING COVER O-RING (152 D70) HYDRAULIC PUMP HOSE (10OFX90S-17"-3000) RUN TEE (08S-08O-08O) SIGHT GLASS (2") GROMMET (1-1/2") STRAINER SCREW (#6-32 X 1/2") LOCKING CAP (VENTED) PLUG (08 SOC,FM) CONNECTOR (08O-08O90) FLG LK BOLT (3/8-NC X 1") PRIORITY VALVE BOLT (5/16-NC X 2-3/4") S/O COUPLER (04S-08H) WORM CLAMP (7/16" - 1") BULK HOSE (1/2", SOLD PER 1") S/O COUPLER (08S-08H90) CLIP NUT (5/16-NC) CONNECTOR (10S-10O90) S/O COUPLER (16S-16H) WORM CLAMP (3/4" - 1-1/2") BULK HOSE (1", SOLD PER FT) BULK HOSE (1", SOLD PER FT) HYD LINE (-12) WORM CLAMP (1/2" - 1-1/4") BULK HOSE (3/4", SOLD PER 1") STRAINER (24S-20SF) S/O COUPLER (20S-16H90) BULK HOSE (1", SOLD PER FT) S/O COUPLER (12S-16H90) CONNECTOR (12O-20S90) HYD LINE (-16) CAP (08OF) HOSE (08OFX90L-15"-3000) BOLT-ON CLAMP (1", SOLD PER SET) BACKUP (BOLT-ON) BOLT (1/4-NC X 1-1/2") CONNECTOR (10S-10O) ABRASIONS SLEEVE (1.59" X 17") BELLEVILLE WASHER (3/8") BOLT (3/8-NC X 1-1/4, SOC.)

REMARKS

FRONT PUMP REAR PUMP - PORT A REAR PUMP - PORT B SEAL KIT AVAILABLE (500-1573)

AUX PRESSURE SEE FOOTNOTE 2

USE 1 @ 10"

USE 1 @ 10" USE 1 @ 6" CHARGE PRESSURE USE 1 @ 5.5"

USE 1 @ 13.25"

RETURN PRESSURE

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

03

ID0112272

112

GROUND DRIVE HYDRAULICS ENDS WITH S/N____80002571

19 23

RT40 DANA 44 ONLY 42 44

38 37

43 40

2 5

26

39 18

8

41

45

1 2

25

3 36

6

5

7 4 9 10

28 31

22 29 21 27

32 35

22

12 11

16

30

TO ATTACHMENT MOTOR

14

34 33

13 15

20 24 16

17

SEE FOOTNOTE 1

12

ID0034901

113

GROUND DRIVE HYDRAULICS ENDS WITH S/N____80002571 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

DESCRIPTION

501-829 1 FLUSHING VALVE 154-342 2 CONNECTOR (06S-06O90) 154-221 1 CONNECTOR (06S-06O) 515-265 1 HOSE (06OFX-14"-3000) 117-672 2 ABRASION SLEEVE (1.00" X 20") 155-486 1 HOSE (06OFX90-31"-3000) 117-718 1 ABRASION SLEEVE (1.00" X 36") 154-788 1 HOSE (06OFX-40"-3000) 154-437 1 UN BR TEE (06OFX-06O-06O) 154-343 1 UNION (06S-06OFX90) 154-345 1 RUN TEE (06S-06O-06O) 159-157 2 QDC ADAPTER (02-06OF) 159-148 1 DUST CAP (1/8") 154-344 1 UNION RUN TEE (06OFX-06O-06O) 154-230 1 BRANCH TEE (06S-04O-04O) 159-388 1 CHECK VALVE (06S-06O) 154-252 2 CONNECTOR (04S-04O90) 515-065 1 HOSE (04OFX90-14"-3000) 154-825 1 HOSE (04OFX-12"-3000) 105-224 2 BOLT (1/4-NC X 2-1/2") 105-085 2 LOCKNUT (1/4-NC) 515-013 1 HOSE (04OFX-42"-3000) 514-295 1 CONN (12O-16S90-06SF-06SF) 159-381 2 CHECK VALVE (06S-06O) 515-101 1 HOSE (060FX45/90-270-23"-3000) 159-412 1 RETURN MANIFOLD 154-845 1 HOSE (06OFX45-26"-3000) 154-346 1 BRANCH TEE (06S-06O-06O) 154-690 1 HOSE (12OFX90-23"-4000) 154-691 1 HOSE (12OFX90-41"-4000) 117-679 1 ABRASION SLEEVE (1.59" X 32") 154-247 1 CONNECTOR (10S-12O) 154-273 1 CONNECTOR (10S-12O90) 158-943 1 HYDRAULIC MOTOR 149-112 1 HYDRAULIC MOTOR 154-335 1 CONNECTOR (04O-04O) 154-296 1 CAP (04OF) 117-684 1 ABRASION SLEEVE (1.00" X 26") 117-670 1 ABRASION SLEEVE (1.00" X 10") 150-1994 1 HYD RELIEF VALVE (3400PSI) 154-227 1 CONNECTOR (06O-08S90) 154-222 1 CONNECTOR (06O-08S) 515-635 1 HOSE (06OFX45-22"-4000) 154-348 1 UN BR TEE (06OFX-06O-06O) 515-636 1 HOSE (06OFX90S-28"-4000) 154-344 1 UN RUN TEE (06OFX-06O-06O) 117-989 1 ABRASION SLEEVE (1.00" X 24") 117-328 1 ABRASION SLEEVE (1.00" X 18")

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

REMARKS

USED WITH 3700 DD USED WITH RT40

USED WITH 3700 DANA 44 USED WITH 3700/5700 DANA 60

USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY USED WITH RT40 DANA 44 ONLY

SEE FOOTNOTE 2. AND 3.

SEE FOOTNOTE 3.

SEE FOOTNOTE 3.

SEE FOOTNOTE 3.

SEE FOOTNOTE 3.

SEE FOOTNOTE 3.

SEE FOOTNOTE 3.

SEE FOOTNOTE 3.

SEE FOOTNOTE 3.

FOOTNOTES:

1. PLUG COMES WITH VALVE. REMOVE FROM BOTTOM OF VALVE AND REPLACE IT ON THE SIDE AS SHOWN. 2. SEE ATTACHMENT DRIVE HYDRAULICS PAGE (ID0026907) FOR MOUNTING LOCATION. 3. BEGINS WITH S/N CMWRT40XE80002352.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

12

ID0034901

114

GROUND DRIVE HYDRAULICS BEGINS WITH S/N ____80002572

19 23

RT40 DANA 44 ONLY 42 44

38 37

43 40

2 5

26

39 18

8

41

45

1 2

25

3 36

6

5

7 4 9 10

28 31

22 29 21 27

32 35

22

12 11

16

30 14

TO ATTACHMENT MOTOR

46

34 33

13 15

20 24 16

17

SEE FOOTNOTE 1

04

ID0205720

115

GROUND DRIVE HYDRAULICS BEGINS WITH S/N ____80002572 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

DESCRIPTION

501-829 1 FLUSHING VALVE 154-342 2 CONNECTOR (06S-06O90) 154-221 1 CONNECTOR (06S-06O) 515-265 1 HOSE (06OFX-14"-3000) 117-672 2 ABRASION SLEEVE (1.00" X 20") 155-486 1 HOSE (06OFX90-31"-3000) 117-718 1 ABRASION SLEEVE (1.00" X 36") 154-788 1 HOSE (06OFX-40"-3000) 154-437 1 UN BR TEE (06OFX-06O-06O) 154-343 1 UNION (06S-06OFX90) 154-345 1 RUN TEE (06S-06O-06O) 159-157 2 QDC ADAPTER (02-06OF) 159-148 1 DUST CAP (1/8") 154-344 1 UNION RUN TEE (06OFX-06O-06O) 154-230 1 BRANCH TEE (06S-04O-04O) 159-388 1 CHECK VALVE (06S-06O) 154-252 2 CONNECTOR (04S-04O90) 515-065 1 HOSE (04OFX90-14"-3000) 154-719 1 HOSE (04OFX-10"-3000) 105-224 2 BOLT (1/4-NC X 2-1/2") 105-085 2 LOCKNUT (1/4-NC) 515-013 1 HOSE (04OFX-42"-3000) 514-295 1 CONN (12O-16S90-06SF-06SF) 159-381 2 CHECK VALVE (06S-06O) 515-101 1 HOSE (060FX45/90-270-23"-3000) 159-412 1 RETURN MANIFOLD 154-845 1 HOSE (06OFX45-26"-3000) 154-346 1 BRANCH TEE (06S-06O-06O) 154-690 1 HOSE (12OFX90-23"-4000) 154-691 1 HOSE (12OFX90-41"-4000) 117-679 1 ABRASION SLEEVE (1.59" X 32") 154-247 1 CONNECTOR (10S-12O) 154-273 1 CONNECTOR (10S-12O90) 158-943 1 HYDRAULIC MOTOR 149-112 1 HYDRAULIC MOTOR 154-335 1 CONNECTOR (04O-04O) 154-296 1 CAP (04OF) 117-684 1 ABRASION SLEEVE (1.00" X 26") 117-670 1 ABRASION SLEEVE (1.00" X 10") 150-1994 1 HYD RELIEF VALVE (3400PSI) 154-227 1 CONNECTOR (06O-08S90) 154-222 1 CONNECTOR (06O-08S) 515-635 1 HOSE (06OFX45-22"-4000) 154-348 1 UN BR TEE (06OFX-06O-06O) 515-636 1 HOSE (06OFX90S-28"-4000) 154-344 1 UN RUN TEE (06OFX-06O-06O) 117-989 1 ABRASION SLEEVE (1.00" X 24") 117-328 1 ABRASION SLEEVE (1.00" X 18") 150-1959 1 CONNECTOR (04O-04OFX45)

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

REMARKS

USED WITH 3700 DD USED WITH RT40/RT45

USED WITH 3700 DANA 44 USED WITH 3700/5700 DANA 60

USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45 DANA 44 ONLY. USED WITH RT40/RT45

SEE F/N 2 AND 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

SEE F/N 3.

FOOTNOTES:

1. PLUG COMES WITH VALVE. REMOVE FROM BOTTOM OF VALVE AND REPLACE IT ON THE SIDE AS SHOWN. 2. SEE ATTACHMENT DRIVE HYDRAULICS PAGE (ID0026907) FOR MOUNTING LOCATION. 3. BEGINS WITH S/N CMWRT40XE80002352.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

04

ID0205720

116

ATTACHMENT DRIVE HYDRAULICS

2 10 26 19 8

15

14

12 6

B

21

25

A 9

11

10

20 7 22

1 4 3

11

10 23

13 25

20

12

B 5

17 24 A

18

16

10

ID0111813

117

ATTACHMENT DRIVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

DESCRIPTION

514-322 2 CONN (16S-16O90-06SF-06SF) 106-076 2 WASHER (1/4") 154-345 1 RUN TEE (06S-06O-06O) 159-157 1 QDC ADAPTER (02-06OF) 159-148 DUST CAP (1/8") 515-583 1 HOSE (06OFX90-12"-3000) 156-105 1 HYD LINE (-16) 156-106 1 HYD LINE (16O-16OFX) 105-198 2 BOLT (1/4-NC X 1-3/4") 215-148 - TEMPERATURE SWITCH 214-819 1 TEMPERATURE SWITCH 105-085 4 LOCKNUT (1/4-NC) 105-106 4 BOLT (1/4-NC X 2") 110-573 2 BOLT-ON CLAMP (1", SOLD PER SET) 363-640 1 BRACKET 154-224 1 CONNECTOR (06S-06O45) 154-342 1 CONNECTOR (06S-06S90) 154-756 1 HOSE (06OFX-38"-3000) 117-718 1 ABRASION SLEEVE (1.00" X 36") 159-388 CHECK VALVE (06S-06O) 158-939 1 FLOW REGULATOR 154-384 2 PLUG (06S) 159-147 1 QDC ADAPTER (02-06S) 159-148 DUST CAP (1/8") 158-471 HYD TANDEM PUMP (PISTON) 158-025 HYD TANDEM PUMP (PISTON) 499-633 NEUTRAL START MOUNTING KIT 500-639 NEUTRAL START SWITCH 190-805 SEAL REPAIR KIT 500-2396 1 GASKET, NSS PLATE MTG 500-2397 1 GASKET, NSS MOUNTING COVER 158-459 HYDRAULIC PUMP 154-344 1 UN RUN TEE (06OFX-06O-06O) 322-289 2 BACKUP (BOLT-ON) 328-468 1 STRAP

REMARKS

RETURN PRESSURE ENDS WITH S/N ____________ BEGINS WITH S/N ____________

8 GPM, 225 PSI

3700 DANA 44 USED WITH 3700/5700 DANA 60 SEAL KIT AVAILABLE (500-1573)

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

10

ID0111813

118

119

120

ATTACHMENT TILT/SWING CONV KIT

12

11 10

6 2

8

6 TO PLOW/SAW SWING (COUNTERBALANCE VALVE)

7 6

6 6

4

6

3

1

TO BFB "TILT" CYLINDER

07

9

5

ID0111690

121

ATTACHMENT TILT/SWING CONV KIT REF PART NO. NUMBER

QTY

190-739 1. 105-834 2. 105-047 3. 105-183 4. 105-117 5. 105-827 6. 154-276 7. 154-942 8. 158-510 110-585 157-060 9. 313-545 10. 515-542 11. 154-250 12. 159-156 159-148

DESCRIPTION

TILT-SWING SELECTOR CONV KIT 2 FLG LOCKNUT (3/8-NC) 2 LOCKNUT (3/8-NC) 2 BOLT (3/8-NC X 2-1/2", GD8) 2 WASHER (5/16") 2 FLG LK BOLT (3/8-NC X1-1/4") 6 CONNECTOR (04O-08S90) 1 HOSE (08OFX90S-13"-3000) 1 HYD SELECTOR VALVE KNOB (3/8-NC, BLACK) QUAD RING (116 D70) 1 SELECTOR BRACKET 1 HOSE (04OFX90M-18"-3000) 1 CONNECTOR (040-06S45) 1 QDC ADAPTER (02-040F) DUST CAP (1/8")

REMARKS

INCL. REF. NO.'S 1-10

NOT SHOWN:

274-070

SELECTOR BLD TLT/ATT SWG DECAL

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT O-RINGS.

07

ID0111690

122

TOW VALVE HYDRAULICS

10

6 9 12

8 3

11 14

15

5

7 1 2

4

05

13

ID0111826

123

TOW VALVE HYDRAULICS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

215-072 1 154-221 1 154-342 1 105-2019 2 105-095 6 515-586 1 105-085 2 117-672 1 154-345 1 501-829 1 313-514 515-586 154-228 1 300-7818 2 328-468 1

DESCRIPTION

SOLENOID CONTROL VALVE CONNECTOR (06S-06O) CONNECTOR (06S-06O90) BOLT (1/4-NC X 5-1/4") WASHER (1/4") HOSE (06OFX90-21"-3000) LOCKNUT (1/4-NC) ABRASION SLEEVE (1.00" X 20") RUN TEE (06S-06O-06O) FLUSHING VALVE SEAT DECK MOUNT HOSE (06OFX90-21"-3000) UNION (06O-06OFX90) SPACER STRAP

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1.

REFER TO A222/A323/A422 MOUNTING INSTRUCTIONS

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

05

ID0111826

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

HYDRAULIC CONTROL VAVLES 3610, 3700, 5700, RT36, RT40, RT45

3 4 26 1

21

2

19

10 11

27

13 14

25

16 22 23

24

6

18 17 15

7 8 9

12

10 11 13 14

20 21 19 18 17 (OLD STYLE KIT)

06

16

15 ID0134739

141

HYDRAULIC CONTROL VAVLES 3610, 3700, 5700, RT36, RT40, RT45 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

153-572 153-573 153-062 1 499-331 1 149-664 1 153-063 AR 155-074 1 157-218 AR 157-744 1 153-080 1 107-432 2 107-428 2 106-078 3 499-133 1 499-006 1 107-534 3 107-322 3 499-135 1 499-137 1 499-134 1 499-138 1 107-427 4 499-166 1 499-139 2 107-429 AR 499-143 AR 153-065 1 153-066 1 153-067 1 157-218 AR

DESCRIPTION

HYDRAULIC CONTROL VALVE(4-SPOOL) HYDRAULIC CONTROL VALVE(5-SPOOL) VALVE SPRING KIT VALVE SPRING KIT CHECK VALVE VALVE SPRING KIT PLUG (08S, SOC, FM) O-RING (___ D70) SEAL, JOYSTICK VALVE FLANGE WASHER, SCHNORR SCREW ( M5X10MM) NUT (M8-1.25) PIN, ROD END JOYSTICK LEVER ASS'Y A6 GALVANIZED WASHER SCREW (M6-1.00X25MM,SOC,12.9) RUBBER BELLOW CLAMP, BELLOW ARTICULATION HOLDER ROD END SCREW ( M5 X 14MM) FULCRUM (JOYSTICK) ARTICULATED JOINT (ASSY) SCREW ( M5 X 35MM) LEVER, VALVE RELIEF VALVE KIT 16X20X1 SEAL RING 15.80X1.78 70 SEAL RING O-RING (___ D70)

REMARKS

OBSOLETE, SEE FOOTNOTE 1

OBSOLETE OBSOLETE

INCLUDES REF NO.'S 10, 11, 13 - 19, 21 AND NEW STYLE FULCRUM. USE LOCTITE 243 OR EQUIVALENT.

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING VALVE SPRING KIT 153-062 (SQUARE SPRING HOUSING) WITH 499-331 (ROUND SPRING HOUSING) YOU MUST ALSO ORDER 500-1049, SPOOL.

NOTE:

06

ID0134739

142

143

144

145

146

147

148

149

150

HYDRAULIC CYLINDER

2.5" ID BARREL X 1.25" OD ROD X 5.0" STROKE

2

1 3 4

5

6

7

07

ID0022940

151

HYDRAULIC CYLINDER

2.5" ID BARREL X 1.25" OD ROD X 5.0" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-040 190-166 150-779 150-292 106-097 150-776 150-773 150-423

NOT SHOWN: 259-100 259-236 259-242 259-243 259-188

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 7

1 1 1 1 1 1 1

CYL (2.5" X 1.25" X 5") SEAL REPAIR KIT (2.5" X 1.25") LOCK RING (2.5") CYLINDER BARREL (2.5") FLG BOLT (5/8-NC X 1-3/4",GD8) CYLINDER PISTON (2.5" X 1.25") CYLINDER HEAD (2.5" X 1.25") CYLINDER ROD (1.25")

SEE FOOTNOTE 1

U-SEAL INSTALLER (1"-1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

NOT SHOWN:

FOOTNOTES:

1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC 271 OR 277). TORQUE TO 180-200 FT-LBS (245-270 NM)

NOTE:

07

ID0022940

152

NOTES:

ID0134963

153

ELECTRICAL

ID0135070

154

155

156

ELECTRICAL DIAGRAM 1

3700CD

START RELAY (10) WHT/BLK RED/BLU (2A)

(25) BLU/RED ORG/GRN (5A)

30

3 5

85

87A

FUEL GAUGE

G I

I GS

OVERHEAT FUEL SHUT DOWN RELAY HYD. TEMP. ENGINE TEMP LIGHT TEST FUEL PUMP HOURMETER LIGHT TEST RELAY RELAY RELAY RELAY

86

2 4

(19) YEL/GRN BLK (1)

(5A) ORG/GRN WHT/BRN (17)

3 5

2 4

1

(23) WHT/BLK BLK (1)

(6) RED/YEL BRN (27)

3 5

3 5

2 4 1

2 4 1

A5

A6

WHT BLK (4A) (1)

BLK WHT/BRN (1) (17)

3 5

1

2 4

1

WATER GAUGE

3

2 VOLTMETER

(3A) PUR BLK (1)

GRA (22)

31 HOURMETER

I GS

(3A) PUR BLK (1)

(25) BLU/RED BLK (1) GRA(3A) GRA(1) BLK(1)

33

A1 PUR (9)

BLK (1)

A2 (5A) ORG/GRN WHT/BLU (21)

A3 WHT BLK (4A) (1)

A4 (20) WHT/GRN ORG/GRN (5A)

I GS

87

BLK (1) YEL (22) ORG (3A)

TACH. GAUGE A1

A3

A2

A4

A5

-A-

A6 GROUND

12

BLK (1)

30

7

32 GLOW PLUG RELAY

11

ORG/GRN (5A) 15A

FUEL (ATC 5 AMP)

5A

START (ATC 5 AMP)

5A 15A

11

IGNITION (ATC 15 AMP)

ORG/BLU (5)

10

ORG/BLK (11) WHT/PUR (4)

ORG/BLK (11A)

BRN/ORG (8) BLK (1)

25

ORG/RED (3)

ACCESSORIES (ATC 15 AMP)

LOADING POSITION OF FUSES

ORG (3A)

TAN/BLU (30) ORG (3A)

WHT (4A)

HORN BUTTON

9 ACC BAT ST

IGNITION SWITCH IGN

WHT

(1) BLK ORG (3A)

ORG/RED (3) RED/BLU (2A)

ACCESSORY POWER

WHT/PUR (4)

ORG/BLU (5)

WHT (4A)

WHT/BLK

WHT/BLK (10)

ORG/BLK

ORG/BLK (11)

6

BLK

BLK (1)

4

ORG

ORG/GRN (5A)

(5A) ORG/GRN

8

ENGINE OIL TEMP

YEL/GRN (19)

OPERATOR CROWD ATTACH.

WHT/RED

WHT/RED (13)

WHT/BLU WHT/GRN

WHT/BLU (14) TAN/GRN (15)

WHT/YEL

WHT (12)

WHT

WHT (12)

WHT/BLU (21) ORG/GRN (5A)

5

ENGINE OIL PRESSURE

4 INTERLOCK DISPLAY\MODULE

F

WHT/BLK (23) ORG/GRN (5A)

HYDRAULIC OIL TEMP. LIGHT

806-370

157

ELECTRICAL DIAGRAM 3700CD REF PART NO. NUMBER

31.

32.

33.

34.

35.

36.

37.

QTY

DESCRIPTION

REMARKS

215-132 1 WATER TEMP GUAGE 215-415 - NITE-LIGHT KIT (12V DC) 217-701 1 RELAY (60 AMP, SPST) 105-820 1 FLG LK BOLT (1/4-NC X 3/4") 105-832 1 FLG LK NUT (1/4-NC) 215-171 1 TACHOMETER 214-786 1 GLOW PLUG HARNESS 214-787 1 GLOW PLUG HARNESS 105-832 1 FLG LK NUT (1/4-NC) 105-284 1 WASHER (3/16) 105-818 1 BOLT (1/4-NC X 1-1/2") 195-418 1 LOCK WASHER (#10) 106-138 1 NUT (M5-0.80)

FOOTNOTES

NOTE:

F

806-370

158

ELECTRICAL DIAGRAM 3700CD

GLOW PLUG SWITCH

GLOW PLUG ON TOP OF ENGINE

8 7 1 4 2 5 3 6

ORG (34) BRN/ORG (8)

32

16

GROUND DRIVE SWITCH

-A-

34

18 BLK

13

35

RED (2)

BLK

WHT (12) WHT/BLU (14)

TOW VALVE PUR (9)

BLK (1) ORG/BLU (29)

22

S

ATTACHMENT SWITCH

B M

RED (2)

AUXILLARY POWER

AUXILLARY POWER FUSE

(3A) ORG RED/YEL (6) BLK (1)

18 BLK

ORG/GRN BLK

(6) RED/YEL RED (2) 30 AMP ATC FUSE

BLK

WHT (12) TAN/GRN (15)

STARTER

IGNITION POWER

15 (13) WHT/RED WHT (12)

23

SEAT SWITCH TO WATER TEMP SWITCH

(2A) RED/BLU RED (2)

SENDER HARNESS

GRN (20)

MAIN FUSE 30 AMP ATC FUSE

WHT/BLK (23)

WHT/BLK

BRN (22)

BRN

BLU (27) BLK (1)

HYDRAULIC OIL TEMP SWITCH

26

28

FUEL SENDER

BLK TAN/BLU (1) (30)

24

17 HORN

BRN/WHT (27)

14

FUEL PUMP BLK (1) WHT/BRN (17) WHT/BRN (17) ORG/BLU (29) ORG (3A)

WHT

JUMPER PLUG

DIODE CONNECTOR

BACKHOE POWER

29

27

FUEL SOLENOID (1) BLK WHT/BRN (17)

21

WHT/BLU (21)

GROUND BLK (1)

36 37

WHT/GRN (20) ORG/GRN (5A)

BLU/GRN RED WHT/GRN ORG/GRN

19

RED

TO BATTERY

19

ALTERNATOR OIL PRESSURE SWITCH

OIL TEMP. SWITCH

20 ALTERNATOR

F

806-370

159

ELECTRICAL DIAGRAM

3700CD

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

215-129 1 215-415 215-133 1 215-415 215-2594 1 217-020 2 217-046 217-021 1 217-051 1 214-719 1 217-245 1 217-845 1 214-852 1 214-961 214-962 214-963 217-768 1 106-521 217-769 217-809 2 217-811 2 217-710 5 215-058 1 214-132 1 217-750 1 217-789 1 192-006 1 306-609 1 500-639 2 215-248 2 215-223 1 217-722 1 194-178 1 217-813 2 217-517 1 306-607 1 306-608 1 215-148 1 214-453 1 215-988 1 214-256 1 217-826 1

DESCRIPTION

VOLT METER NITE-LIGHT KIT (12V DC) FUEL GAUGE NITE-LIGHT KIT (12V DC) HOUR METER PILOT LIGHT BULB (12V-DC) INSERT (RED) ENG OIL PSI INSERT (RED) ENG TEMP ENGINE HARNESS INTERLOCK MODULE INTERLOCK MODULE IGNITION SWITCH KEY, PAIR (BASE CODE) SWITCH MOUNTING NUT LOCK PLUG W/1 KEY (BASE CODE) IGNITION SWITCH BEZEL NUT (1-NS) KEY (PAIR) FUSE (ATC, 5 AMP) FUSE (ATC, 15 AMP) MICRO RELAY (SPDT) FUEL SOLENOID JUMPER PLUG (6-WAY FM WP) SEAT SWITCH ROCKER SWITCH HIGH FREQUENCY HORN

HIGH FREQUENCY HORN NEUTRAL START SWITCH OIL SENDER ALTERNATOR FUEL SHUT-OFF SOLENOID STARTER FUSE (ATC, 30 AMP) FUEL SENDER HORN BUTTON BUTTON COVER TEMPERATURE SWITCH ALTERNATOR HARNESS SENDER HARNESS DIODE CONNECTOR MINI RELAY (SPDT)

REMARKS

OBSOLETE BEGINS WITH S/N

ENDS WITH S/N

OBSOLETE

OBSOLETE

FOOTNOTES

1.

2.

USE THIS DIAGRAM WITH ENGINE P/N 194-129.

USE THIS DIAGRAM WITH PARTS PAGE 805-576 "ELECTRICAL SCHEMATIC".

NOTE:

F

806-370

160

ELECTRICAL DIAGRAM CONSOLE 3700CD

6

2 4

7 15

5

1

14 7 13

16

8 10

9

3 6

07

12

11

ID0069915

161

ELECTRICAL DIAGRAM CONSOLE 3700CD REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

215-133 1 215-415 215-132 1 215-415 217-789 1 306-607 1 306-608 1 306-603 1 214-852 1 214-961 214-962 217-020 2 217-046 217-245 1 217-535 1 215-2594 1 215-129 1 215-415 217-701 1 214-787 1 105-198 1 105-832 1

DESCRIPTION

REMARKS

FUEL GAUGE NITE-LIGHT KIT (12V DC) WATER TEMP GAUGE NITE-LIGHT KIT (12V DC) ROCKER SWITCH HORN BUTTON BUTTON COVER AUDIO ALARM IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT PILOT LIGHT BULB (12V DC) INTERLOCK MODULE TACHOMETER HOUR METER VOLT METER NITE-LIGHT KIT (12V DC) RELAY (60AMP, SPST) GLOW PLUG HARNESS BOLT (1/4-NC X 2-3/4") FLG LOCKNUT (1/4-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

07

ID0069915

162

NOTES:

ID0134963

163

ACCESSORIES

164

165

166

WATER SPRAY KIT

BEGINS WITH S/N:

2 3

2

1

4 5 6 11

8

12 13

17 15

7 9 14

16 9 7

10

10

ID0044653

167

WATER SPRAY KIT

BEGINS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11 12.

13.

14.

15.

16.

17.

190-200 364-165 364-451 190-053 110-707 155-234 157-489 153-883 363-378 106-382 357-718 105-452 106-266 105-340 357-539 180-249 105-384 . 357-535 105-832 158-356 105-819 105-095 105-999 105-985

QTY

1 1 1 1 1 1 2 4 1 6 4 8 1 2 2 1 4 1 4 4 4 4

DESCRIPTION

REMARKS

WATER SPRAY KIT STORAGE TANK (45 GAL) STORAGE TANK (45.0 GAL) POLY-PATCH TANK REPAIR KIT TANK CAP (96NF) CONNECTOR (12NF-12NF ) BK CONNECTOR (12NF, POLY) BK CONNECTOR (12NF, POLY) ANCHOR STRAP FLG LK SCREW (M10-1.50 X 20MM) SUPPORT BOLT (3/4-NC X 2") FLG NUT (M10-1.50) FLG LOCKNUT (3/4-NC) WEIGHT MOUNT ROD BUSHING (.765" X 1.75" X .500") WASHER (3/4") WEIGHT RACK FLG LOCKNUT (1/4-NC) ELECTRICAL PUMP (WATER) FLG LK BOLT (1/4-NC X 1") WASHER (1/4") BOLT (7/8-NC X 10") FLG NUT (7/8-NC)

OBSOLETE,INCL REF NO'S 1-17; SEE FOOTNOTE 1

OBSOLETE

OBSOLETE SEE FOOTNOTE 2 SEE FOOTNOTE 2

ENDS WITH S/N: BEGINS WITH S/N:

OBSOLETE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. REQUIRES 11 WEIGHTS, P/N 375-080.

2. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS.

NOTE:

10

ID0044653

168

169

170

171

172

NOTES:

ID0134963

173

MISCELLANEOUS

ID0135063

174

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

175

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

176

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

177

178

3700CD Related Publications Component

Ass’y

P/N

Model: 3700CD .................. Parts Manual ................................................................... ............... 053-077 3700CD .................. Operators Manual ........................................................... ................... N/A 3700CD .................. Repair Guide (Service Manual) ....................................... ................... N/A 3700CD .................. Supplementary Maint Guide - Trencher .......................... ............... 050-633 3700CD .................. Special Tools Guide ........................................................ ............... 052-901 Engine: Caterpillar .............. Parts Manual - RS200052-3024C ............................ 194-216 ............ N/A Caterpillar .............. Operators Manual - RS200052-3024C ........................... ................... N/A Caterpillar .............. Service (Shop) Manual - RS200052-3024C .................... ................... N/A Differential: Dana ...................... Service (Shop) Manual - 44 Ls Front, Ends ............. 161-081 ....... 055-021 Dana ...................... Service (Shop) Manual - 44 Ls Front, Begins .......... 161-138 ....... 055-021 Dana ...................... Service (Shop) Manual - 44 Ls Rear ........................ 161-111 ....... 055-021 Dana ...................... Service (Shop) Manual - 44 Ls Rear Steer .............. 161-199 ....... 055-021 Dana ...................... Service (Shop) Manual - 60 Hd Ls Front................... 161-279 ....... 055-022 Dana ...................... Service (Shop) Manual - 60 Hd Ls Rear Steer ......... 161-282 ....... 055-022

Filters Engine: Air Filter Parts Ass’y .......................................................................................................... 194-035 Element (primary, paper) .................................................................................. 194-038 Element (secondary, foam) .............................................................................. 194-039 Air Stack Cap (2.000”) ...................................................................................................... 111-119 Oil Filter Element (spin-on) - Caterpillar ........................................................................... 153-113 Fuel Filter Element (pre-filter, cartridge) - Caterpillar ....................................................... 194-171 Element (primary, spin-on) - Caterpillar ........................................................ 194-174 Hydraulic: Oil Filter Element (1-3/8-UNF, spin-on) ............................................................................ 159-074 Oil Strainer (24S-20SF) .................................................................................................... 110-336 Water {H2O}: Water Strainer (12N, 20 Mesh) ......................................................................................... 159-198

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ............................................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................................... 190-052

Ver 01

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179

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ID0135001

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181

ID0040564

182

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