Ditch Witch 36 42-600 NG Machine Parts Manual 7053-0105 PDF

36/42–600 NG Parts Manual

American Augers 135 US Route 42 West Salem, Ohio 44287 www.americanaugers.com

Released June 2023

Revision 00

7053-0105

Table of Contents Preface............................................................... 4 Seals and Filters................................................... 7 Seal Kits ....................................................... 8 Filters......................................................... 10 Decals.............................................................. 11 Decals - View 1 ............................................ 12 Decals - View 2 ............................................ 14 Decals - View 3 ............................................ 16 Decals - View 4 ............................................ 18 Engine Section ................................................... 21 Engine - View 1 ............................................ 22 Engine - Detail A........................................... 24 Engine - View 2 ............................................ 26 Engine - Detail B........................................... 28 Mainframe Section .............................................. 31 Base Assembly - View 1 ................................. 32 Base Assembly - Detail A ............................... 34 Base Assembly - Detail B ............................... 36 Base Weldment ............................................ 38 Quick Tran Cover Assembly ............................ 40 Manual Box Assembly ................................... 42 Subframe Assembly - View 1 ........................... 44 Subframe Assembly - View 2 ........................... 46 Rack and Sling ............................................. 48 Rack - View 1............................................... 50 Rack - View 2............................................... 52

Rack - Detail A ............................................. 54 Sling .......................................................... 56 Pushbar - View 1 .......................................... 58 Pushbar - View 2 .......................................... 60 Spoil Paddle ................................................ 62 Master Pusher.............................................. 64 Saddle........................................................ 66 Track Assembly............................................ 68 Tanks Section .................................................... 71 Tanks Assembly ........................................... 72 Fuel Tank .................................................... 74 Hydraulic Tank ............................................. 76 Hydraulic Section................................................ 79 Hydraulic Schematic...................................... 80 Electrical Section ................................................ 83 Electrical Installation...................................... 84 Electrical Controls ......................................... 86 Electrical Schematic ...................................... 90 Appendix .......................................................... 95 Tightening Guidelines .................................... 96 SAE Bolt Torque ........................................... 97 Metric Bolt Torque ......................................... 98 Prevailing Torque Locknut Torque..................... 99 Lug Nut Torque........................................... 101 Assembly Methods...................................... 102 DW Registration Card .................................. 109

Page 3

Preface Serial Number Plate Location

Always include machine serial number when ordering parts.

Due to our continuing product improvement, machine specifications are subject to change without notice.

Rev. No. 00

01

Description of Change This manual applies to SNs in the sequence starting with 452.

Page 4

ID0766103

WARRANTY CERTIFICATE FORM-176 14January2015

PARTS: 2 YEARS / 2,000 HOURS LABOR: 1 YEAR / 1,000 HOURS ENGINE AND TRANSMISSION: 2 YEARS / 2,000 HOURS RACK AND PINION: 5 YEARS / 10,000 HOURS

Warranty Terms and Conditions – The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation, improper storage, unauthorized service, alteration of products, neglect or abuse, or use of the product in a manner inconsistent with its design. This warranty does not extend to any component parts not manufactured by the Manufacturer; however the Manufacturer’s warranty herein shall not limit any warranties made by the manufacturers of component parts which may extend to Buyer.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES AND NO REPRESENTATIONS, GUARANTEES, OR WARRANTIES EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO A WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE MADE BY THE MANUFACTURER IN CONNECTION WITH THE MANUFACTURE OR SALE OF ITS PRODUCTS. No employee, distributor, or representative is authorized to change this warranty in any way or grant any other warranty on behalf of the Manufacturer.

Claims for defects in material and workmanship shall be made in writing to the Manufacturer within ten business days of the discovery of defect. The Manufacturer may either send a service representative or have the product returned to its factory at the Buyer’s expense for inspection. If the product has not been returned within 30 days of receipt of written notice, the product will no longer be eligible for the warranty claims. If, upon receipt, judged by the Manufacturer to be defective in material or workmanship, the product will be replaced or repaired at the option of the Manufacturer, free from all charges except authorized transportation.

The remedies of the Buyer set forth herein are exclusive and are in lieu of all other remedies. The liability of the Manufacturer whether in contract, tort, under any warranty, or otherwise shall not extend beyond its obligation to repair or replace, at its option, any product or part found by the Manufacturer to be defective in material or workmanship. The Manufacturer shall not be liable for cost of installation and/or removal or be responsible for direct, indirect, special or consequential damage of any nature. Under no circumstances shall the Manufacturer be liable for lost or anticipated profits.

01

Page 5

ID0677478

Welcome This manual contains illustrated parts lists to help you select quality American Augers replacement parts for your equipment. Using other replacement parts will lessen the productivity of your equipment.

• Descriptions and specifications in this book were current at publication. However, American Augers reserves the right to improve equipment, so this manual might not reflect the most current improvements.

• The drawings in this manual are the property of American Augers and may not be reproduced, published or disclosed to others without express authorization from American Augers.

• Filters and Seal Kits are listed in the front of the Parts Manual.

• Parts may be hidden on drawings for clarity.

• Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering American Augers replacement parts: • Specify parts you need by part number and description, not by illustration reference numbers.

• Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

• Order genuine American Augers replacement or repair parts from your authorized Ditch Witch dealer.

PARTS SALES INFORMATION If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077–0066 USA

This product and its use may be covered by one or more patents at: http:// charlesmachine.works/patents/.

01

Page 6

ID0677598

Seals and Filters Table of Contents Seal Kits ........................................................... 8

01

Filters ..............................................................10

Page 7

ID0677598

Seal Kits Bill Of Material Number: 36BM805 PART 8HM24024 8HM24024 8HC90035B 8HC10005 8HV61023 8HC20020 8HV66007 8HV80215

01

KIT OR PART 8HM24024-2 8HM24024-3 8HC90035-2 8HC10005-4 8HV61008-3 8HC20020-1 8HV66007-1 8HV80215-03

DESCRIPTION SEAL KIT,REAR,F/8HM24024 HYD KIT, SHAFT SEAL FOR 8HM24024 KIT,SEAL, FOR 9"B X 35"S CYL. SEAL KIT,F/1.50 BORE X.625 ROD KIT,SEAL,BUNA-N,T-10A CAVITY KIT,PACKING,PRINCE CYL KIT,SEAL,BUNA-N SEAL KIT,VALVE,DIR,MANUAL,3-SP

Page 8

LOCATION BASE BASE BASE ENGINE HYDRAULIC SCHEMATIC PUSHBAR RACK RACK

ID0765951

Notes:

Page 9

Filters Bill Of Material Number: 36BM8057 Rack Assembly (Bill of Materials 42BM8404) COMPONENT 8FL20031

01

ELEMENT 8FL20031-1

DESCRIPTION ELEMENT,FILTER,6 MICRON ABS

Page 10

ID0766003

Decals Table of Contents Decals - View 1.............................................12 Decals - View 2.............................................14

Decals - View 3.............................................16 Decals - View 4.............................................18

Page 11

Decals - View 1

BILL OF MATERIAL: 36BM7412

17 5 32 12

20

33 7 41 26 28

14

31 31

01

8

3

11

2

16

31

24

10

Page 12

ID0765601

Decals - View 1

BILL OF MATERIAL: 36BM7412

REF NO. 2 3 5 7 8 10 11 12 14 16 17 20 24 26 28 31 32 33 41

PART NUMBER 8NP41241 8NP41522 8NP41808 8NP80004 8NP41397 270-8499 8NP41141 8NP41209 270-8387 8NP41804 270-8390 274-442 270-8505 270-8386 270-7496 270-8383 270-8393 270-8385 8NP80006

QTY 2 2 1 1 2 2 2 1 6 1 1 20 2 2 1 14 1 1 1

DESCRIPTION STICKER: AMERICAN AUGERS LOGO DECAL"36/42-600NG"1.50 HIGHWHT DECAL:DIESEL NAMEPLATE,SERIAL NUMBER/YR. DECAL,"QUIK TRAN" RUNOVER HAZARD WARNING - LOCK MOTOR SIGN:"QUIK/SPLIT tm" STICKER: DIESEL EXHAUST WARN'G WARNING TRIP HAZARD DECAL:SOUND LEVEL NOT TO DANGER MACHINE ROLLOVER LIFT LOCATION CRUSH HAZARD - LOCK DANGER ROTATING SHAFT - LOCK MACHINE WARNING THROWN OBJECTS ISO WARNING HANDS & FEET SAFE DISTANCE DANGER MACHINE ROLLOVER DANGER MACHINE RUNOVER - SLOPE DECAL,CERTIFICATION MARK

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 13

ID0765601

Decals - View 2

BILL OF MATERIAL: 36BM7412

17

4 6 38 42

40

36 15 30 13 23

01

Page 14

ID0765603

Decals - View 2

BILL OF MATERIAL: 36BM7412

REF NO. 4 6 13 15 17 23 30 36 38 40 42

PART NUMBER 270-8500 8NP41811 8NP47298 270-6911 270-8390 8NP41827 700-143 72BM9913 42BM9903 700-009 270-8518

QTY 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION REMARKS MACHINE MOVEMENT HAZARD - NEUTRAL GEAR DECAL:HYDRAULIC DECAL,THRUST CONTROL & GAUGE WARNING ONE CALL NOTIFICATION ISO DANGER MACHINE ROLLOVER DECAL:THRUST FORCE CE FOR WARNING READ OPERATOR MANUAL OVERLAY,72-1.2NG: THRUST OVERLAY,42-600 & 60-1200 CAUTION WEAR HEARING PROTECTION DANGER MACHINE RUNOVER HAZARD-SLOPE

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 15

ID0765603

Decals - View 3

BILL OF MATERIAL: 36BM7412

34

19

9 37

1

22

27

31 31

35 39

24

01

Page 16

ID0765604

Decals - View 3

BILL OF MATERIAL: 36BM7412

REF NO. 1 9 19 22 24 27 31 34 35 37 39

PART NUMBER 8NP41240 8NP41404 701-197 270-8391 270-8505 270-8384 270-8383 8NP80242 8NP41955 8NP41158 8NP47297

QTY 2 1 2 1 2 2 14 1 1 1 1

DESCRIPTION STICKER: AA LOGO,(SEE DRAWING)

REMARKS

DECAL,"MINIMUM FUEL CETANE" DANGER TURNING SHAFT DANGER MACHINE RUNOVER CRUSH HAZARD - LOCK WARNING PRESSURIZED FLUID - INJECTION WARNING HANDS & FEET SAFE DISTANCE DECAL,ULTRA LOW SULFUR DIESEL DECAL,WHEN ENGINE ECM IS SIGN:5 SPEED TRANS SHIFT PATT. DECAL;BATTERY LOCKOUT SWITCH

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 17

ID0765604

Decals - View 4

BILL OF MATERIAL: 36BM7412

18

20 24

31

01

19

29

28

26

Page 18

ID0765606

Decals - View 4

BILL OF MATERIAL: 36BM7412

REF NO. 18 19 20 24 26 28 29 31

PART NUMBER 700-097 701-197 274-442 270-8505 270-8386 270-7496 270-8389 270-8383

QTY 1 2 20 2 2 1 2 14

DESCRIPTION CAUTION HOT PARTS DANGER TURNING SHAFT LIFT LOCATION CRUSH HAZARD - LOCK DANGER ROTATING SHAFT - LOCK MACHINE WARNING THROWN OBJECTS ISO WARNING CRUSH HAZARD - SIDE FORCE WARNING HANDS & FEET SAFE DISTANCE

REMARKS

NOT SHOWN: FOOTNOTES: NOTE:

01

Page 19

ID0765606

Notes:

Page 20

Engine Section Table of Contents Engine - View 1.............................................22 Engine - Detail A ..........................................24

Engine - View 2.............................................26 Engine - Detail B ..........................................28

Page 21

Engine - View 1 BILL OF MATERIAL: 42BM8809

4

17

DETAIL A

67

25

34

52 19

26

62

35

38 39

46 60

71 24 50

16 54

40 15 16

01

Page 22

58

ID0763855

Engine - View 1 BILL OF MATERIAL: 42BM8809

REF NO. 4 15 16 17 19 24 25 26 34 35 38 39 40 46 50 52 54 58 60 62 67 71

PART NUMBER 322030-1 24BM8826 24BM8830 36BM5216 42BM8811 42BM8875 48BM8843 48BM8871 8FW21107 8FW21108 8HC10005 8HC10005-2 8HC10005-3 8HH51563 8HH65357 8HH65407 8HH65418 8LN51112 8LW51108 8NG10037 8CP40060 8FW22106

QTY 1 4 6 1 1 1 1 1 4 10 1 1 1 4 2 4 8 4 10 1 1 2

DESCRIPTION SHIFTER LEVER FOR EATON 5205 KIT,SHIM,ENGINE MOUNT WASHER,ENGINE MOUNT SPACER,CLUTCH THROWOUT HANDLE BRACKET,CAT 4.4L T4F MOUNT ARM,CLUTCH,36/42 ABM,EATON TRN GUARD,COUPLER,DODGE BRACKET,CLUTCH CYLINDER WASHER,FLAT,.4375N,ZN.PLTD WASHER,FLAT,.5N,ZN.PLTD CYL,HYD,1.5 B X 4"S,-6 SAE CLEVIS, ROD PIN, FOR BRACKET AND CLEVIS SCREW,CAP,HX.HD.3/4-10X 3" SCREW,CAP, HX HD M10X1.5X25MM SCREW,CAP,HX HD,M12X1.75X25MM SCREW,CAP,HX HD,M12X1.75X80MM NUT,HEX LOCK .75-10 UNC2B WASHER,LOCK,SPLIT .5" ENGINE,CAT C4.4 T4F 137 HP PIN,H'PIN COTTER,.17W .75-1.0 ZN PLTD WASHER,FLAT,.375W,ZN PLTD,SAE J488

REMARKS

SEE NOT SHOWN

NOT SHOWN: 5

322030-5 8HC10005-4

1 1

BLANKET, TRANSMISSION, KEVLAR SEAL KIT,F/1.50 BORE X.625 ROD

FOR REF. NO. 38

FOOTNOTES: NOTE:

01

Page 23

ID0763855

Engine - Detail A BILL OF MATERIAL: 42BM8809

65

23

9 7

8 8 11 44

9

10 73 56

47 1

2

45

13

12 14 49

27

01

67

Page 24

ID0763856

Engine - Detail A BILL OF MATERIAL: 42BM8809

REF NO. 1 2 7 8 9 10 11 12 13 14 23 27 44 45 47 49 56 65 67 73

PART NUMBER 302608 321003 326006 333014 334006 352001 382003 637015 36500066 11AU0805 42BM8846 64HA1264 8HH51407 8HH51559 8HH51565 8HH52715 8HN51112 8SH81304 8CP40060 8PP93008

QTY 1 1 1 2 2 1 1 1 1 1 1 1 4 20 20 12 20 8 1 1

DESCRIPTION 2 3/4" FREEZE PLUG, CONCAVE GEAR BOX REDUCER, S20B COMPANION FLANGE - SPICER BUSHING, TAPER LOCK COUPLER FLANGE C INPUT SHAFT ASSY. 1.5 DIA. COUPLER ELEMENT DRIVE,FRONT,4"HEX F/ S20B & S50B,GB ADAPTER RING,S20B GEAR BOX PIN, CLEVIS, 1 X 7" USED WITH AUGER ADAPTER,FLANGE TO 1-1/2 KEYED ADAPTER,HEX DRIVE,AUGER, 4"MX4"F SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX.HD,.75-10X 2" ZN PLTD SCREW,CAP,HX.HD..75-10X 3.5" ZN PLTD SCREW,CAP,HX.HD.1.125-12x3.5" NUT,HEX, .75-10 UNC ZN PLTD SCREW,CAP,SOC.HD 3/8-16X 7/8" PIN,H'PIN COTTER,.17W .75-1.0 ZN PLTD PLUG,ROUND,TAPERED,27/64-19/32

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 25

ID0763856

Engine - View 2 BILL OF MATERIAL: 42BM8809

DETAIL B 62 69 70

48

41 63

31 18

68

6 61

35

29

47

60

35

3

60 53 46 20

16

15 16 33 66

58

01

Page 26

ID0763857

Engine - View 2 BILL OF MATERIAL: 42BM8809

REF NO. 3 6 15 16 18 20 29 31 33 35 41 46 47 48 53 58 60 61 62 63 66 68 69 70

PART NUMBER 322030 323015 24BM8826 24BM8830 42BM8810 42BM8812 8PH50089 8CP60806 8FW21106 8FW21108 8HH01305 8HH51563 8HH51565 8HH52406 8HH65409 8LN51112 8LW51108 8NG10023-01 8NG10037 8NG70020-1 8SH95362 8PH20048-01 42BM8855 42BM8856

QTY 1 1 4 6 1 1 1 4 12 10 2 4 20 10 2 4 10 1 1 1 12 1 1 1

DESCRIPTION TRANSMISSION,EATON FS5205A KIT,CLUTCH:DISK-P.P.-T.O.B. KIT,SHIM,ENGINE MOUNT WASHER,ENGINE MOUNT FLYWHEEL,CUSTOM FOR CAT C4.4 BRACKET,CAT 4.4L T4F MOUNT PUMP,HYD,PISTON,HAWE V60N-060 DOWEL,ALIGNMENT,1/4" DIAMETER WASHER, FLAT, 3/8N ZN PLTD WASHER,FLAT,.5N,ZN.PLTD KIT,PRES PLATE,BOLTS/WASHERS 6/PKG SCREW,CAP,HX.HD.3/4-10X 3" SCREW,CAP,HX.HD..75-10X 3.5" ZN PLTD SCREW,CAP,HX HD,1/2-20X 1-1/4" SCREW,CAP,HX HD,M12X1.75X35MM NUT,HEX LOCK .75-10 UNC2B WASHER,LOCK,SPLIT .5" .75" SAE 2 SPACER RING ENGINE,CAT C4.4 T4F 137 HP BEARING,BALL 62mm ODX25mm ID SCREW CAP, SOC HD M10X1.5X50MM GASKET,FOR SAE B MOUNT SHIELD,HEAT,36/42 T4F BLANKET,EXHAUST,36/42-600 T4F

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 27

ID0763857

Engine - Detail B BILL OF MATERIAL: 42BM8809

28

30 55 22 21 35 37 72 72 43

34

01

Page 28

ID0764091

Engine - Detail B BILL OF MATERIAL: 42BM8809

REF NO. 21 22 28 30 34 35 37 43 55 72

PART NUMBER 42BM8813 42BM8858 70DD3876 8CL11048 8FW21107 8FW21108 8FW31209 8HH51409 8LN51108 8FW22108

QTY 1 1 1 2 4 10 2 2 2 8

DESCRIPTION BRACKET,SUPPORT,EXHAUST OUTLET TUBE,EXHAUST,WELDMENT CAP,RAIN,FOR 3" EXHAUST CLAMP, MUFFLER, 3" U BOLT WASHER,FLAT,.4375N,ZN.PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER,WAFFLE,NEOPRENE,1/2"ID SCREW,CAP,HX.HD. .5-13 X 2" ZN PLTD NUT,HEX LOCK .5-13 UNC2B WASHER,FLAT,.5W,ZN PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 29

ID0764091

Notes:

Page 30

Mainframe Section Table of Contents Base Assembly - View 1.............................32 Base Assembly - Detail A...........................34 Base Assembly - Detail B...........................36 Base Weldment ............................................38 Quick Tran Cover Assembly......................40 Manual Box Assembly ................................42 Subframe Assembly - View 1 ....................44 Subframe Assembly - View 2 ....................46 Rack and Sling..............................................48 Rack - View 1 ................................................50

Rack - View 2 ................................................52 Rack - Detail A ..............................................54 Sling ................................................................56 Pushbar - View 1 ..........................................58 Pushbar - View 2 ..........................................60 Spoil Paddle ..................................................62 Master Pusher ..............................................64 Saddle.............................................................66 Track Assembly ............................................68

Page 31

Base Assembly - View 1 BILL OF MATERIAL: 42BM8204

1

11

19

22

3

DETAIL B (INSIDE)

27 40

12

39

6 40

10 27

28

38

27

30 7

DETAIL A

01

Page 32

ID0763641

Base Assembly - View 1 BILL OF MATERIAL: 42BM8204

REF NO. 1 3 6 7 10 11 12 19 22 27 28 30 38 39 40

PART NUMBER 42BM8205 36500208 48900183 60120060 42BM8220 48BM2511 48BM8094 48BM8657 8CP10610 8FW21106 8HC90035B 8HH51312 8LN51106 8PP92001 8HH51305

QTY 1 2 1 1 2 2 1 1 4 12 2 4 4 2 4

DESCRIPTION BASE,WELD,36/42-600,T4F CAT PIN, CYLINDER MOUNT BLOCK - PORT BLOCK - PORT, BASE HANDRAIL,42-600 WRENCH - MASTER PUSHER COVER, QUIK TRAN HITCH,GEAR DRIVE,RIGHT PIN,COTTER .1875 DIA X 3" LG WASHER, FLAT, 3/8N ZN PLTD CYL,HYD.9"B X 35"S SAE PORTS, SCREW,CAP,HX.HD.3/8-16X 2-3/4" NUT,HEX LOCK .375-16 UNC2B CAP,PLASTIC,1-1/2"SQ TU,.134 SCREW,CAP,HX.HD. .375-16X 1"

REMARKS

SEE NOT SHOWN

NOT SHOWN: 8HC90035-2

-

KIT,SEAL, FOR 9"B X 35"S CYL.

FOR REF. NO. 28

FOOTNOTES: NOTE:

01

Page 33

ID0763641

Base Assembly - Detail A BILL OF MATERIAL: 42BM8204

96

94

92

91

34 2 37

01

26

29

9

23

8

Page 34

ID0763637

Base Assembly - Detail A BILL OF MATERIAL: 42BM8204

REF NO. 2 8 9 23 26 29 34 37 91 92 94 96

PART NUMBER 36500004 36BM2312 42BM8215 8CP40050 8FW21105 8HH51256 8HH81673 8LN51105 8QD71612 8QD72612 8QD91344 8QD92344

QTY 2 2 2 4 8 4 2 4 1 1 1 1

DESCRIPTION WASHER-BARREL BOLT NUT-BARREL BOLT 2"DIA X 7"LG. COVER,CAMFOLLOWER,36 & 42 PIN,H'PIN COTTER,.17W .63-1.0 ZN PLTD WASHER,FLAT.3125N ZN.PLTD SCREW,CAP,HX.HD.5/16-18X 1-1/4 SCREW,CAP,HX.HD.1-8X 7" ZN PLTD NUT,HEX LOCK .3125-18 UNC2B S-101-6-12,HYD,QD,NIPPLE,3KSI-12SAE PUSH S-105-6-12,HYD,QD,COUPLER,3KSI-12SAE PSH NIPPLE, QD, VALVELESS,4 SAE COUPLING, QD, VALVELESS -4 SAE

1 1

713N16-16EF,HYD,QD,NIPPLE,-16 SAE FF PSH 713C16-16EF,HYD,QD,COUPLER,-16 SAE FF

REMARKS

NOT SHOWN: 93 95

8QD91216 8QD92216

FOOTNOTES: NOTE:

01

Page 35

ID0763637

Base Assembly - Detail B BILL OF MATERIAL: 42BM8204

24 15 16

5

25

31

32 4 13 17 90

35

14 21

33

18 36

UNDERSIDE OF QUIK TRAN

01

Page 36

ID0763460

Base Assembly - Detail B BILL OF MATERIAL: 42BM8204

REF NO. 4 5 13 14 15 16 17 18 21 24 25 31 32 33 35 36 90

PART NUMBER 36500325 36600039 48BM8274 48BM8652 48BM8653 48BM8654 48BM8655 48BM8656 8CP10411 8CP90001 8CP90002 8HH51409 8HH51773 8HH51511 8HM24024 8HV80267 8HM24024-1

QTY 4 2 2 2 4 1 1 1 2 4 4 8 4 4 2 1 1

DESCRIPTION WASHER - BASE BARREL BOLT, FOR BASE TO RACK BARRELBOLT,48/54 G2 PINION,QUIK TRAN PIN LOCK,GEAR DRIVE HITCH,GEAR DRIVE,LEFT MOUNT,GEAR,MOTOR,RIGHT MOUNT,GEAR,MOTOR,LEFT PIN,COTTER .125 DIA X 3" LG PIN, DETENT RING .375 X 3.125" LANYARD, .125" X 6" PVC COVER SCREW,CAP,HX.HD. .5-13 X 2" ZN PLTD SCREW,CAP,HX.HD,1 1/4-7 X 7" SCREW,CAP,HX.HD..625-11X 2.5" ZN PLTD MOTOR,HYD,LSHT,60.0 CIR,TPR W/KEY VALVE,SPOOL,2WAY,NO,SOL OPER SHAFT NUT F/CHARLYNN HYD MOTOR

REMARKS

SEE NOT SHOWN

NOT SHOWN: 8HM24024-2 8HM24024-3

-

SEAL KIT,REAR,F/8HM24024 HYD KIT, SHAFT SEAL FOR 8HM24024

FOR REF. NO. 35 FOR REF. NO. 35

FOOTNOTES: NOTE:

01

Page 37

ID0763460

Base Weldment

BILL OF MATERIAL: 42BM8205

38

40 37 39

01

Page 38

ID0763031

Base Weldment

BILL OF MATERIAL: 42BM8205

REF NO. 37 38 39 40

PART NUMBER 8CF30048 8FW21124 8HN86120 8PP00106

QTY 6 4 6 6

DESCRIPTION BEARING,CAM FOLLOWER REG.3"DIA WASHER,FLAT,1.5N,ZN.PLTD NUT,HEX,JAM,1.25-12 UNF ZN PLTD FITTING,LUBE, .25 DRIVE TYPE

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 39

ID0763031

Quick Tran Cover Assembly BILL OF MATERIAL: 48BM8094

9 7 11 6

10

14

13 5

02

Page 40

ID0751568

Quick Tran Cover Assembly BILL OF MATERIAL: 48BM8094

REF NO. 5 6 7 9 10 11 13 14

PART NUMBER 8CP90002 8CP90005 8FW21106 8HH81304 8LN51106 8SH81185 8MS32406 8LN81103

QTY 2 2 4 4 2 2 2 2

DESCRIPTION LANYARD, .125" X 6" PVC COVER PIN,SELF-LOCK, .375 X 2" LG WASHER,FLAT,.375N ZN PLTD SCREW,CAP,HX.HD. .37516X .875" NUT,HEX LOCK .375-16 UNC2B SCREW, .5" SHLD .625 LG,.375-16 SCREW,MACHINE,SLOTTED PAN HEAD NUT,NYLOK,10-32,ZN PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 41

ID0751568

Manual Box Assembly BILL OF MATERIAL: 8AA00010

2

1

5

4

3

6

02

Page 42

ID0751559

Manual Box Assembly BILL OF MATERIAL: 8AA00010

REF NO. 1 2 3 4 5 6

PART NUMBER 8AA00006 8AA00007 8AA01200 8BR14406 8NP41279 8NP80004

QTY 1 1 1 2 1 1

DESCRIPTION MANUAL-PAK,PLASTIC HOLDER LG BINDER,3-RING,ALUMINUM,1"RING RETRACTABLE,TETHER,CBL.S.S.48" RIVET, BLIND, ALUMINUM DECAL,OPERATION & SAFETY INS. NAMEPLATE,CE:SERIAL NUMBER/YR.

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 43

ID0751559

Subframe Assembly - View 1 BILL OF MATERIAL: 42BM8342

100

3

103

14

104

24 30 20

101

1

105

11 21 16

26

2 107 106

6 5

15

109

22

30 17 19 35

01

Page 44

ID0763047

Subframe Assembly - View 1 BILL OF MATERIAL: 42BM8342

REF NO. 1 2 3 5 6 11 14 15 16 17 19 20 21 22 24 26 30 35 100 101 103 104 105 106 107 109

PART NUMBER 42BM8335 42BM8329 42BM8344 8CL21202 8CL21707 8FW22105 8HH51257 8HH51258 8HH51263 8HH51273 8HH51306 8HH51557 8HH51558 8HV00057 8LN51105 8LW51105 8FW21105 8FW22906 42BM8350 42BM8377 8NG10037-01 8NG10037-02 8NG10037-03 8NG10037-05 8NG10010-38 8LN57104

QTY 1 1 2 6 6 4 4 6 3 2 10 4 4 1 6 7 15 4 -

DESCRIPTION SUBFRAME,WELD,36/42-600NG,T4F STAND,PANEL,CONTROL STRAP,DEF TANK,CAT 4.4L T4F T3-TCP,TWIN COVER PLATE T3100-PP,CLAMP HALF,SET OF 2 WASHER,FLAT,5/16W,ZN PLTD SCREW,CAP,HX.HD.5/16-18X 1-1/2 SCREW,CAP,HX.HD.5/16-18X 1-3/4 SCREW,CAP,HX.HD.5/16-18X 3" SCREW,CAP,HX HD,5/16-18X 5" SCREW,CAP,HX,HD 3/8-16 X 1 1/4"L SCREW,CAP,HX.HD .75-10X 1.5" ZN PLTD SCREW,CAP,HX.HD..75-10X 1.75" ZN PLTD MANIFOLD,CIRCUIT,CLUTCH ACTUAT,12V NUT,HEX LOCK .3125-18 UNC2B WASHER,LOCK,SPLIT 5/16" WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,3/8,X-THICK,ZN PLT TANK,FUEL,ASSY,36-42-600 T4i TANK,HYD,ASSY,36/42-600 T4F DEF TANK,CAT 19L PORTRAIT PUMP-CONTROLLER UNIT,DEF VALVE,COOLANT PANEL,DISPLAY/CONTROL FUEL LEVEL GAUGE ED21-F NUT,HEX,LOCK,KEPS 1/4-20

REMARKS

REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE

DECAL:ROLLOVER WARNING READ MANUAL

REFERENCE (ENDS WITH SN 453)

NOT SHOWN: 108

8NP41805

-

FOOTNOTES: NOTE:

01

Page 45

ID0763047

Subframe Assembly - View 2 BILL OF MATERIAL: 42BM8342

13 102 26

30

7

4

19 31 25

25

01

31

Page 46

18

ID0763032

Subframe Assembly - View 2 BILL OF MATERIAL: 42BM8342

REF NO. 4 7 13 18 19 25 26 30 31 102

PART NUMBER 42BM8345 8EP02000 8HH51255 8HH51305 8HH51306 8LN51106 8LW51105 8FW21105 8FW22106 8EP01102

QTY 1 1 4 2 10 8 7 15 16 -

DESCRIPTION PAD,DEF TANK,ANTI-SLIP STRAP,BATTERY,2" X 3' X-STRONG SCREW,CAP,HX.HD..3125-18X 1" SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX,HD 3/8-16 X 1 1/4"L NUT,HEX LOCK .375-16 UNC2B WASHER,LOCK,SPLIT 5/16" WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,.375W,ZN PLTD,SAE J488 BATTERY,12V,925CCA,H.D. COMM

REMARKS

REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 47

ID0763032

Rack and Sling BILL OF MATERIAL: 42BM8403

2

1

01

Page 48

ID0763506

Rack and Sling BILL OF MATERIAL: 42BM8403

REF NO. 1 2

PART NUMBER 42BM8404 48BM8425

QTY 1 1

DESCRIPTION RACK,ASSEMBLY,36/42-600NG,T4F SLING,LIFT,REINFORCED EYE

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 49

ID0763506

Rack - View 1

BILL OF MATERIAL: 42BM8404

29

20 34 27 37

1

16

17

11 2

12

13 3 1

20

28 29 21 102 44 38

39 8

39 42

30

22

7

36

19

24 43

01

Page 50

ID0763770

Rack - View 1

BILL OF MATERIAL: 42BM8404

REF NO. 1 2 3 7 8 11 12 13 16 17 19 20 21 22 24 27 28 29 30 34 36 37 38 39 42 43 44 102

PART NUMBER 32GB6801 42BM8405 42BM8438 42BM8443 42BM8444 42BM8456 48BM8437 48BM8438 8CL21202 8CL21705 8FW21104 8FW21106 8FW21108 8FW22106 8HH51205 8HH51258 8HH51305 8HH51311 8HH51408 8HV66007 8LN51104 8LN51106 8LW51108 8LW51106 8HH51306 8EP86203 8FW22906 8EP02749

QTY 2 1 1 1 1 1 1 1 6 6 17 19 4 4 5 7 4 6 4 1 9 6 4 16 12 1 12 1

DESCRIPTION MIRROR 8" ROUND,CONVEX,ACRYLIC RACK,WELDMENT,36/42-600NG,T4F PANEL,DEF COVER,CAT 4.4L T4F PANEL,FRONT,RH,36/42-600 T4F PANEL,REAR,RH,36/42-600 T4F GUARD,RADIATOR,36/42-600NG,T4F MOUNT,MIRROR MOUNT,MIRROR T3-TCP,TWIN COVER PLATE T3075-PP,CLAMP HALF,SET OF 2 WASHER,FLAT,.25N ZN,PLTD WASHER, FLAT, 3/8N ZN PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.375W,ZN PLTD,SAE J488 SCREW,CAP,HX.HD, .25-20X 1" SCREW,CAP,HX.HD.5/16-18X 1-3/4 SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD..375-16X 2.5" SCREW,CAP,HX.HD. .5-13 X 1.75 ZN PLTD VALVE,C'BALANCE,DUAL,10:1RATIO INT PILOT NUT, HEX, LOCK, 1/4-20 ENCLOSURE,HOFFMAN 10X10X6X14GA WASHER,LOCK,SPLIT .5" WASHER,LOCK,SPLIT .375" SCREW,CAP,HX,HD 3/8-16 X 1 1/4"L CLAMP,WIRE;3/4"TUBE CLAMP WASHER,FLAT,3/8,X-THICK,ZN PLT FLOOD LIGHT,LED,10-48V,1800LUM

REMARKS

SEE NOT SHOWN

NOT SHOWN: 8HV66007-1

-

KIT,SEAL,BUNA-N

FOR REF. NO. 34

FOOTNOTES: NOTE:

01

Page 51

ID0763770

Rack - View 2

BILL OF MATERIAL: 42BM8404

36

100

26

40 15

103

20 18

19 24 32 DETAIL A 19 23

6

14

4 5

01

Page 52

ID0763750

Rack - View 2

BILL OF MATERIAL: 42BM8404

REF NO. 4 5 6 14 15 18 19 20 23 24 26 32 36 40 100 103

PART NUMBER 42BM8439 42BM8440 42BM8441 8AA00010 8CL11048 8FL20031 8FW21104 8FW21106 8HH51203 8HH51205 8HH51303 8HN51104 8LN51104 8NG28140 8EN10115 8EP02900

QTY 1 1 1 1 2 1 17 19 6 5 4 4 9 1 1 1

DESCRIPTION PANEL,FRONT,LH,36/42-600 T4F PANEL,CENTER,LH,36/42-600 T4F PANEL,REAR,LH,36/42-600 T4F MANUAL BOX, ASSEMBLY CLAMP, MUFFLER, 3" U BOLT FILTER,HYD,600PSI,6 MICRON WASHER,FLAT,.25N ZN,PLTD WASHER, FLAT, 3/8N ZN PLTD SCREW,CAP,HX.HD,.25-20X .75" SCREW,CAP,HX.HD, .25-20X 1" SCREW,CAP,HX.HD. .375-16X .75" NUT,HEX .25-20 UNC ZN PLTD NUT, HEX, LOCK, 1/4-20 PIPE,STACK,3"IDx36"LG,STRT ENCLOSURE,HOFFMAN 10X10X6X14GA SWITCH,DISC,BATTERY,2000 AMP

REMARKS

ELEMENT,FILTER,6 MICRON ABS

FOR REF. NO. 18

SEE NOT SHOWN

NOT SHOWN: 8FL20031-1

-

FOOTNOTES: NOTE:

01

Page 53

ID0763750

Rack - Detail A

BILL OF MATERIAL: 42BM8404

36 10 19 9

41

33

23

31

20

104

25

19

36 101

35

01

Page 54

ID0763784

Rack - Detail A

BILL OF MATERIAL: 42BM8404

REF NO. 9 10 19 20 23 25 31 33 35 36 41 101 104

PART NUMBER 42BM8452 42BM8455 8FW21104 8FW21106 8HH51203 8HH51206 8HH65357 8HV61023 8HV80215 8LN51104 8PG67205 8EO61101 8NP41158

QTY 1 1 17 19 6 2 3 1 1 9 1 1 1

DESCRIPTION PANEL,CONTROL,THRUST,36/42 PLATE,THRUST CONTROL COVER WASHER,FLAT,.25N ZN,PLTD WASHER, FLAT, 3/8N ZN PLTD SCREW,CAP,HX.HD,.25-20X .75" SCREW,CAP,HX.HD,1/4-20X 1-1/4" SCREW,CAP, HX HD M10X1.5X25MM VALVE,RELIEF,PANEL MT W/KNOB, -6SAE,6KSI VALVE,DIR,MANUAL,3-SPOOL NUT, HEX, LOCK, 1/4-20 GAGE,PRESSURE,6000PSI 2.5"SPAN SWITCH,EMERG.CUTOFF;W/LANYARD SIGN:5 SPEED TRANS SHIFT PATT.

REMARKS

ENDS WITH S/N: 453

CARTRIDGE,RELIEF,150-6000PSI KIT, SWITCH SEAL KIT,VALVE,DIR,MANUAL,3-SP

FOR REF. NO. 33 FOR REF. NO. 35 FOR REF. NO. 35

SEE NOT SHOWN SEE NOT SHOWN

NOT SHOWN: 8HV61023-1 8HV80215-02 8HV80215-03

-

FOOTNOTES: NOTE:

01

Page 55

ID0763784

Sling BILL OF MATERIAL: 48BM8425

7

6

11.

01

Page 56

ID0763940

Sling BILL OF MATERIAL: 48BM8425

REF NO. 6 7 11

PART NUMBER 8NP80003 270-00012 7300-2130

QTY 1 2 1

DESCRIPTION NAMEPLATE: SLING CERTIFICATION WARNING RAISED LOAD SLING,LIFTING,ABM,48-900,WELDMENT

REMARKS

NOT SHOWN: 8 10

460005 460007

2 2

CHAIN HERCALOY-5/8 X 5' CHAIN HERCALOY-5/8 X 7'

FOOTNOTES: NOTE:

01

Page 57

ID0763940

Pushbar - View 1

BILL OF MATERIAL: 48BM8560

23

14 13

22

2 10

5 20

8

33 31 1

32 29

24

15

7

21

11

19

3

4

9

12 25 26

01

Page 58

ID0763162

Pushbar - View 1

BILL OF MATERIAL: 48BM8560

REF NO. 1 2 3 4 5 7 8 9 10 11 12 13 14 15 19 20 21 22 23 24 25 26 29 31 32 33

PART NUMBER 48BM8511 8CF30032 36500321-1 36500158 36500166 48900021 8PP00104 8HN51108 8HN52114 36BM4008 48BM8561 8HH51669 8HH51406 8HH51414 477003 8FW21116 8FW21108 8FW22108 48BM8715 48BM8510 8HN51116 8HH51663 48BM8518 8FW21106 8LN51106 8HH51308

QTY 1 2 1 2 2 2 2 2 2 1 1 2 2 2 6 2 1 3 1 1 2 2 2 8 4 4

DESCRIPTION ARM,ACTUATOR,DOG BEARING,CAM FOLLOWER 2" DIA BRACKET, CYLINDER, NEW DESIGN BUSHING,ARM BUSHING,LINKAGE DOG,PUSHBAR,48-900 FITTING,LUBE, .1875 DRIVE TYPE NUT,HEX, .5-13 UNC ZN PLTD NUT,HEX,7/8-14 UNF PIN,LINKAGE,WELDMENT PUSHBAR,WELDMENT 48/54-900G2 SCREW,CAP,HX.HD.1-8X 5" ZN PLTD SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD SCREW,CAP,HX.HD. .5-13 X 3.25 ZN PLTD SPRING - 8" WASHER,FLAT,1"N,ZN.PLTD WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,.5W,ZN PLTD WRENCH,PUSHBAR ARM, ACTUATOR, DOG, W/ SENSOR NUT,HEX,1"-8 UNC ZN PLTD SCREW,CAP,HX.HD.1-8X 3" ZN PLTD SPACER,CAMFOLLOWER,PUSHBAR WASHER, FLAT, 3/8N ZN PLTD NUT,HEX LOCK .375-16 UNC2B SCREW,CAP,HX.HD. .375-16X 1.75

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 59

ID0763162

Pushbar - View 2

BILL OF MATERIAL: 48BM8560

13 16

15

34

6

22 30 20

9 5

22 17

01

Page 60

ID0763142

Pushbar - View 2

BILL OF MATERIAL: 48BM8560

REF NO. 5 6 9 13 15 16 17 20 22 30 34

PART NUMBER 36500166 8HC20020 8HN51108 8HH51669 8HH51414 8HH51410 8HH51403 8FW21116 8FW22108 48BM8519 8HN56112

QTY 2 1 2 2 2 1 1 2 3 2 1

DESCRIPTION BUSHING,LINKAGE CYL,HYD,2"DIA X 2"STROKE NUT,HEX, .5-13 UNC ZN PLTD SCREW,CAP,HX.HD.1-8X 5" ZN PLTD SCREW,CAP,HX.HD. .5-13 X 3.25 ZN PLTD SCREW,CAP,HX.HD..5-13 X 2.25 ZN PLTD SCREW,CAP,HX.HD.1/2-13X 3/4 WASHER,FLAT,1"N,ZN.PLTD WASHER,FLAT,.5W,ZN PLTD GUARD,CAMFOLLOWER,PUSHBAR NUT,HEX,JAM .75-16 UNF ZN PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 61

ID0763142

Spoil Paddle

BILL OF MATERIAL: 36BM8755

5

6

01

Page 62

ID0763444

Spoil Paddle

BILL OF MATERIAL: 36BM8755

REF NO. 5 6

PART NUMBER 8HH52563 8HN52112

QTY 6 6

DESCRIPTION SCREW,CAP,HX.HD.3/4-16X 3" NUT,HEX,3/4-16 UNF

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 63

ID0763444

Master Pusher

BILL OF MATERIAL: 36BM8742

16

13 37 30

34 35

7 33

31 22 32

20 25 27

24

7 23

01

Page 64

ID0763342

Master Pusher

BILL OF MATERIAL: 36BM8742

REF NO. 7 13 16 20 22 23 24 25 27 30 31 32 33 34 35 37

PART NUMBER 7PL10030 7300-2247 7300-2248 8CF30040 8HH81669 8HH51671 8HN51116 8HN52120 8PP00104 8CP90005 8CP90002 8MS32409 8FW21104 8LN81103 7PL10053 48900407

QTY 2 6 2 2 2 2 2 2 1 1 1 1 1 2

DESCRIPTION PLATE,STEEL,3/8 X 96 WIDE DOOR,MASTERPUSHER,36-600 PIN,MASTERPUSHER,36-600 BEARING,CAM ROLLER 2.5" DIA SCREW,CAP,HX.HD.1-8X 5" ZN PLTD SCREW,CAP,HX.HD.1-8X 6" NUT,HEX,1"-8 UNC ZN PLTD NUT,HEX, 1.25-12 UNF ZN PLTD FITTING,LUBE, .1875 DRIVE TYPE PIN,SELF-LOCK, .375 X 2" LG LANYARD, .125" X 6" PVC COVER SCREW,MACHINE,SLOTTED PAN HEAD WASHER,FLAT,.25N ZN,PLTD NUT,NYLOK,10-32,ZN PLTD PLATE,STEEL,3/4 X 96 WIDE NUT-BARREL BOLT 2 DIA X 3 1/4

REMARKS SEE NOTES

SEE NOTES

NOT SHOWN:

FOOTNOTES: NOTE: ITEMS 7 AND 35 ARE MACHINED PARTS AS DESCRIBED BELOW. FOR REPLACEMENT PARTS CALL THE FACTORY. 7 35

01

36BM8742-07 36BM8742-35

4 2

WASHER TORQUE PLATE

Page 65

ID0763342

Saddle

BILL OF MATERIAL: 36BM8790

4

1

3 2

01

Page 66

ID0763324

Saddle

BILL OF MATERIAL: 36BM8790

REF NO. 1 2 3

PART NUMBER 36BM8791 42BM8798 42BM8799

QTY 1 2 2

4

8CP91606

2

DESCRIPTION SADDLE,MASTER,36-600,WELDMENT WELDMENT,LOCK,MASTER SADDLE CLAMP,BAR,LOCKING PIN,QUICK REL,1 X 2"(375 LG) NZ PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 67

ID0763324

Track Assembly BILL OF MATERIAL: 7350–0096

1

2

2

4

3

01

Page 68

ID0763503

Track Assembly BILL OF MATERIAL: 7350–0096

REF NO. 1 2 3 4

PART NUMBER 7300-1718 7300-1667 8HH51663 8HN51116

QTY 1 2 12 12

DESCRIPTION TRACK,LAUNCH,36-600NG,QUIK-TRAN TRACK,STANDARD,36 & 48,QUICK-TRAN SCREW,CAP,HX.HD.1-8X 3" ZN PLTD NUT,HEX,1"-8 UNC ZN PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 69

ID0763503

Notes:

Page 70

Tanks Section Table of Contents Tanks Assembly ...........................................72 Fuel Tank........................................................74

Hydraulic Tank ..............................................76

Page 71

Tanks Assembly BILL OF MATERIAL: 42BM8352

2 1

01

Page 72

ID0763450

Tanks Assembly BILL OF MATERIAL: 42BM8352

REF NO. 1 2

PART NUMBER 42BM8350 42BM8377

QTY 1 1

DESCRIPTION TANK,FUEL,ASSY,36-42-600 T4i TANK,HYD,ASSY,36/42-600 T4F

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 73

ID0763450

Fuel Tank

BILL OF MATERIAL: 42BM8350

5

1

2

4 3

01

Page 74

ID0763432

Fuel Tank

BILL OF MATERIAL: 42BM8350

REF NO. 1 2 3 4 5

PART NUMBER 42BM8351 292004 8HV28006 8OA61006 8PG00017

QTY 1 1 1 1 1

DESCRIPTION TANK,FUEL,WELD,36/42-600 T4i CAP,FILLER/BREATHER VALVE,BALL,BRASS,-06 SAE ORING 6-6-F5OHAO,STR THREAD UNION GAUGE,FLUID LEVEL,TOP FLNG MNT

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 75

ID0763432

Hydraulic Tank BILL OF MATERIAL: 42BM8377

4

2

1

3

01

Page 76

ID0763463

Hydraulic Tank BILL OF MATERIAL: 42BM8377

REF NO. 1 2 3 4

PART NUMBER 42BM8378 292004 8PG00005 DD15LHAEC06

QTY 1 1 1 1

DESCRIPTION TANK,HYD,WELD,36/42-600 T4F CAP,FILLER/BREATHER GAUGE,FLUID LEVEL,5" W/THERMOM COVER-CLEAN OUT,6"DIA.,W/ SEAL

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 77

ID0763463

Notes:

Page 78

Hydraulic Section Table of Contents Hydraulic Schematic ...................................80

Page 79

Hydraulic Schematic BILL OF MATERIAL: 42BM6007

01

Page 80

ID0765519

Hydraulic Schematic BILL OF MATERIAL: 42BM6007

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUMBER 8PH50089 8PG67205 8HV61023 8HV80215 48900183 60120060 8FL20031 8FL20031-1 8HC90035B 8HC20020 8HV66007 8HV80267 8HM24024 8HC10005 8HV00057

QTY 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1

DESCRIPTION PUMP,HYD,PISTON,HAWE V60N-060 GAGE,PRESSURE,6000PSI 2.5"SPAN VALVE,RELIEF,PANEL MT W/KNOB, -6SAE,6KSI VALVE,DIR,MANUAL,3-SPOOL BLOCK - PORT BLOCK - PORT, BASE FILTER,HYD,600PSI,6 MICRON ELEMENT,FILTER,6 MICRON ABS CYL,HYD.9"B X 35"S SAE PORTS, CYL,HYD,2"DIA X 2"STROKE VALVE,C'BALANCE,DUAL,10:1RATIO INT PILOT VALVE,SPOOL,2WAY,NO,SOL OPER MOTOR,HYD,LSHT,60.0 CIR,TPR W/KEY CYL,HYD,1.5 B X 4"S,-6 SAE MANIFOLD,CIRCUIT,CLUTCH ACTUAT,12V

REMARKS

SEE NOT SHOWN SEE NOT SHOWN

SEE NOT SHOWN SEE NOT SHOWN SEE NOT SHOWN SEE NOT SHOWN SEE NOT SHOWN

NOT SHOWN: 8HV61023-1 8HV61008-3 8HV80215-02 8HV80215-03 8HC90035-2 8HC20020-1 8HV66007-1 8HM24024-2 8HM24024-3 8HM24024-4 8HC10005-4

1 1 1 1 1 1 1 1 1 1 1

CARTRIDGE,RELIEF,150-6000PSI KIT,SEAL,BUNA-N,T-10A CAVITY KIT, SWITCH SEAL KIT,VALVE,DIR,MANUAL,3-SP KIT,SEAL, FOR 9"B X 35"S CYL. KIT,PACKING,PRINCE CYL KIT,SEAL,BUNA-N SEAL KIT,REAR,F/8HM24024 HYD KIT, SHAFT SEAL FOR 8HM24024 KEY F/HYD MOTOR 8HM24024 SEAL KIT,F/1.50 BORE X.625 ROD

FOR REF. NO. 3 FOR REF. NO. 3 FOR REF. NO. 4 FOR REF. NO. 4 FOR REF. NO. 9 FOR REF. NO. 10 FOR REF. NO. 11 FOR REF. NO. 13 FOR REF. NO. 13 FOR REF. NO. 13 FOR REF. NO. 14

FOOTNOTES: NOTE:

01

Page 81

ID0765519

Notes:

Page 82

Electrical Section Table of Contents Electrical Installation ...................................84 Electrical Controls........................................86

Electrical Schematic....................................90

Page 83

Electrical Installation BILL OF MATERIAL: 42BM9608

ELECTRICAL INSTALLATION BILL OF MATERIAL: 42BM9608

The electrical schematic is included in this manual at the end of this section.

For all other electrical items only the bill of material is shown.

01

Page 84

ID0764760

Electrical Installation BILL OF MATERIAL: 42BM9608

REF NO. 1 2

PART NUMBER 42BM9508 42BM9718

QTY 1 1

DESCRIPTION SCHEMATIC,ELEC.; 36/42-600 NG ELEC. CONTROLS; 36/42-600 NG

REMARKS

NOT SHOWN: 3

42BM9908

1

OVERLAYS,36-600,FULL SET

FOOTNOTES: NOTE:

01

Page 85

ID0764760

Electrical Controls BILL OF MATERIAL: 42BM9718

ELECTRICAL CONTROLS BILL OF MATERIAL: 42BM9718

01

Page 86

ID0764815

Electrical Controls BILL OF MATERIAL: 42BM9718

REF NO.

01

PART NUMBER 8EP01102 8EP02900-2 8EP02900 8ET90193 8EP02204 8EP02205 8ET20010 8ET90173 8ET90174

QTY 1 1 1 2 1 1 4 1 1

DESCRIPTION BATTERY,12V,925CCA,H.D. COMM LOCKOUT,BATTERY DISCONNECT SWITCH,DISC,BATTERY,2000 AMP INSULATOR,3/8"STUD,RED,1/0-2/0 BATT.TERMINAL,STRAIGHT,POS,2/0 BATT.TERMINAL,STRAIGHT,NEG,2/0 LUG,2/0,CRIMP,COPPER,1/2"HOLE INSULATOR,BAT-TERM,RED,2/0-UP INSULATOR,BAT-TERM,BLK,2/0-UP

7EC51107

16

CABLE,WELD,2/0,ExCELENE ONLY

8EN10115 8EN10708 8EB03115 8EB03120 8EB03110

1 1 1 1 1

ENCLOSURE,HOFFMAN 10X10X6X14GA PANEL,JUNCTION BOX,STEEL,10x10 BREAKER,CIRCUIT;15A,PLUG IN BREAKER,CIRCUIT,20A,PLUG-IN BREAKER,CIRCUIT;10A,PLUG IN

REMARKS BAT1 BATDSC BATDSC BATDSC BATT BATT BATT BATT BATT BATT (USE 16')

7EC21197

20

CABLE,SOOW,10/2,30AMP,600V

BOX1 BOX1 CB1 CB2 CB3 CBL102 (USE 20')

7EC23151

10

CABLE,TYPE SDN,16/10

CBL161 (USE 10')

7EC23110

66

CABLE,TYPE SDN,16/2

CBL162 (USE 66')

7EC23150 6EP19001 6EP19002 6EP19003 6EP19004 8EP19081 8EP19082 8EP48152 8EP48131 8EP48131 8EP48152 6NG10010-38 8EC70520-4M 8EP47257P

15 1 3 3 2 3 2 1 1 1 1 1 1 1

CABLE,TYPE SDN, 16/6

CBL166 (USE 15') CG01 CG02 CG03 CG04 CG81 CG82 CR1 CR2 CR3 CRS FUEL JOYSTK JOYSTK

8EN10501-A

1

CORD GRIP ASSY. 8EP19001 CORD GRIP ASSY 8EP19002 CORD GRIP ASSY 8EP19003 CORD GRIP ASSY. 8EP19004 CORD GRIP,2-HOLE/.218",1/2"HUB CORD GRIP,3-HOLE/.218",1/2"HUB RELAY,DIN W/SOCKET,12VDC,DPDT RELAY,DIN W/SOCKET,12VDC,SPDT RELAY,DIN W/SOCKET,12VDC,SPDT RELAY,DIN W/SOCKET,12VDC,DPDT FUEL LEVEL GAUGE,ASSEMBLY CORDSET, 4-18AWG, STR FEMALE HANDLE,CONTROL,W/P.B.& TRIGGER ENCLOSURE:1P.B.22MM (SHALLOW)

6EO20002

1

ASSEMBLY;OPERATOR,Key Rel,

KEYSTP

8EP19002 8ED03702 8EO71001 8EO71021 8EP02310-07 8ED41814 6EP02780 6EP02777 6EP02313-M 8EP86191 8EP02749 8EC61031-05M 8EC69117 6EC61031 8EC61511-22 8EC70002 8EC70301 8EC70001 8EC70302 8EC70520-10M

1 1 1 1 1 1 1 1 2 2 3 8 27 2 1 1 1 1 1 1

CORD GRIP,.250 .375 .5 HUB DECAL,ENGINE STOP,BLACK SWITCH,TOGGLE,SPST,ON-OFF BOOT-FULL,SW,TOGGLE 15/32-32 DECAL,TOGGLE SWITCH, LIGHTS DECAL,DOGS LOCKED INDICATOR LIGHT,ASSEMBLY,PILOT,GRN,12V LIGHT,ASSEMBLY,PILOT,YEL,12V DC COMPONENTS, LIGHTS, L.E.D. CABLE TIES, TAK-TY, 2" BUNDLE FLOOD LIGHT,LED,10-48V,1800LUM PLUG,DT06-2S,W/5M-CABLE SEALING PLUG 12-16AWG DEUTSCH PLUG ASSY./ 2 SOCKET PLUG,FEMALE,24-31S,RING ADAPT CAP-LANYARD/EYE; MATES TO FEM. CONN.FEM.,STR.,3 SOC,PG 13.5 CAP-LANYARD/EYE; MATES TO MALE CONN.MALE,STR.,3 PIN,PG 13.5 CORDSET, 4-18AWG, STR FEMALE

KEYSTP KEYSTP LIGHTS LIGHTS LIGHTS LT1 LT1 LT2 MAGLIT MAGLIT MNTLIT PG2X PLG PLG2F PLG31F PLG3F PLG3F PLG3M PLG3M PROX1

Page 87

KEYSTP

ID0764815

Electrical Controls BILL OF MATERIAL: 42BM9718

REF NO.

PART NUMBER 8EP65152NCP 8EC70520-CL 8EC70522-CL 8EC90101-5M-UP 8ET03401 8ET03492 8ET03221 8ET03991-1 8ET03942 8ET03952 8ET03992 8ET03231 8ET03945 6EO61101

QTY 1 1 1 1 17 1 2 2 3 2 1 3 1 1

7ES05222

2

DESCRIPTION SWITCH PROX,INDUCT.SOURCING,NC CAP;12mm,MALE,.75"LOOP CAP;12mm,FEMALE,LOOP.75" HIRSCHMAN CONN. W/5M CORD 4/W TERMINAL;2X2,GREY END PLATE FOR 8ET03401 TERMINAL;1X1,GREY;8-AWG-WIRE END STOP/TERMINALS 10mm WIDE JUMPER,PUSH-IN,2-WAY JUMPER,STEP-DOWN,2-WAY DIN RAIL,35MM / WAGO TERMINALS TERMINAL,CB;1X1,GREY,8-AWG JUMPER,PUSH-IN,5-WAY SWITCH,ASSEMBLY,EMERG.OFF,W/LN WIREWAY 1.0W X 3.0H

REMARKS PROX1 PROX1 PROX1 SOL4 TERM TERM TERM TERM TERM TERM TERM TERM TERM TSTP WW1 (USE 2')

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 88

ID0764815

Notes:

Page 89

Electrical Schematic BILL OF MATERIAL: 42BM9508

ELECTRICAL SCHEMATIC BILL OF MATERIAL: 42BM9508

01

Page 90

ID0765012

Electrical Schematic BILL OF MATERIAL: 42BM9508

SCHEMATIC

BATTERY DISC. LOCKOUT TAG-OUT

10AWG 201

002

002

201

201

201

20A

ON OFF

BATT

CB3

10A

TSTP

002

301

KEYSTP

11

PLGF31F

14 206

ROTARY ENABLE MAINT. P.B.

C05 A1

C06

BATT

11

12

30

SOL

050

87

A2

FUEL

12

302

C03 C06 C07

205

BAT1

12 VOLT DC

4 BLACK

2

BATT

CR2

SOL1

CRS

A2

PIN 2

A2

2/0 WELD CABLE

PIN 1

A1

205

N/A

A1

CAT FUSE BLOCK

WHITE

207

FUEL SENDER

BLACK

3 BLUE

201

WHITE

BLUE

1 BROWN

201

BROWN

MOLDED CORDSET 8EC70520-2M

MOLDED CORDSET

REMOTE STOP- ACTIVE IF TIED TO 050

N/A

050

CRANK INHIBIIT

CKT/COLOR C03/RED C06/YEL C07/BLU -050/ORG

CR1

CR1

STARTER

2/0 WELD CABLE

012

CR2

14

R

ROTARY TRIGGER ENABLED

ROTARY ON GRIP TRIGGER

DESC DIG OUT1-KEY ON DIG IN 1- REMOTE STOP DIG IN 2-CRANK INHIBIT BATT NEG

C04

KEY RELEASE E-STOP MOUNTED BY SPOIL DOOR

2/0 WELD CABLE

BATDSC

CRS

PIN 13 21 23 26

11

JOYSTK

201 BLACK BTN.

012

050 FUEL GAUGE

050 FUEL SENDER

050 REMOTE ENGINE SHUTDOWN 050

050

050

CLUTCH SOLENOID

050

050 ROTARY 050

050

CB1

15A

201

100

201

201

LIGHTS 102

11

W

210

PRESSURE GAUGE BACKLIGHT

CR3 14

12

MNTLIT PIN 1

MNTLIT PIN 1

MNTLIT PIN 1

MAGLIT P IN 1

P IN 1

W

W

W

W

P IN 2

P IN 2

PIN 2

PIN 2

PIN 2

3 PIN 3

PIN 1

210

PIN 2

050

BLUE

W

1 PROX1

PIN 1

BROWN

MAGLIT

P IN 1

PLG3M/F

SOL4

4

BLACK PIN 4

PI N 2

PLG3M/F

209 A1

050

211

CR3

G

LT1

A2

050

050

MOUNT LIGHT

050

MOUNT LIGHT

050

050

MOUNT LIGHT

MAGNETIC LIGHTS

050

MAGNETIC LIGHTS

050

050 DOGS LOCKED

050

050 QUICK TRANS SOLENOID 4

050 DOGS LOCKED INDICATOR

ID0765012

Page 91

01

CB2

10AWG

Electrical Schematic BILL OF MATERIAL: 42BM9508

CAT ENGINE INFORMATION REFERENCE

CKT/COLOR 68C/WHITE RED 69/WH ST/WHITE GRAY RELAY2 (ECU 70/WHITE ENABLE) UNAVAIL ALT EXC OUT(1A) ALT EXC/WHITE UNAVAIL UNAVAIL UNAVAIL 56/WHITE UNAVAIL 64/GRAY UNAVAIL 36B/GREY DIG OUT-3 43/WHITE DIG OUT-4 52/WHITE FREQ IN J1939 CAN LO GREEN J1939 CAN HI YELOW ANALOG IN2 ANALOG IN1

DESC UNAVAIL BAT + UNAVAIL RELAY1 (CRANK) BAT -

21 PIN CONNECTOR(A)

21 PIN CONNECTOR 25 AMP FUSE

PIN A B C D E F G* H J K L M N P R S T U V W X

PLGF31F AA INTERFACE CONNECTOR (NOT PROVIDED WITH HARNESS) 31 PIN CONNECTOR (SEE SH2 FOR CONNECTIONS)

ID0765012

Page 92

01

Electrical Schematic BILL OF MATERIAL: 42BM9508

CAT ENGINE HARNESS

NOTE: BOTH INPUT POWER LINES FOR THE FUSE BLOCK (INCLUDED WITH CAT HARNESS) ON DISCONNECT SWITCH, AA CIRCUIT 002, (NOT STARTER TERMINAL)

ID0765012

Page 93

01

Notes:

Page 94

Appendix Table of Contents Tightening Guidelines .................................96 SAE Bolt Torque ...........................................97 Metric Bolt Torque ........................................98

01

Prevailing Torque Locknut Torque ...........99 Lug Nut Torque .......................................... 101 Assembly Methods ................................... 102

Page 95

ID0765012

Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for a specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

01

Page 96

ID0688485

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry 101 in•lb

Lubed 76 in•lb

Dry 143 in•lb

Lubed 107 in•lb

Dry 168 in•lb

Lubed 120 in•lb

11.4 N•m 116 in•lb

8.6 N•m 87 in•lb

16.2 N•m 147 in•lb

12.1 N•m 123 in•lb

19 N•m 192 in•lb

13.6 N•m 144 in•lb

13.1 N•m 209 in•lb

9.8 N•m 157 in•lb

16.6 N•m 295 in•lb

13.9 N•m 221 in•lb

21.7 N•m 348 in•lb

16.3 N•m 264 in•lb

23.6 N•m 231 in•lb

17.7 N•m 171 in•lb

33.3 N•m 327 in•lb

25 N•m 245 in•lb

39.3 N•m 384 in•lb

29.8 N•m 288 in•lb

26.1 N•m 372 in•lb

19.7 N•m 276 in•lb

36.9 N•m 44 ft•lb

27.7 N•m 33 ft•lb

43.4 N•m 51 ft•lb

32.5 N•m 38 ft•lb

42 N•m 420 in•lb

31.2 N•m 312 in•lb

59.7 N•m 49 ft•lb

44.7 N•m 37 ft•lb

69.1 N•m 58 ft•lb

51.5 N•m 43 ft•lb

47.5 N•m 49 ft•lb

35.3 N•m 37 ft•lb

66.4 N•m 70 ft•lb

50.2 N•m 52 ft•lb

78.6 N•m 81 ft•lb

58.3 N•m 61 ft•lb

66.4 N•m 55 ft•lb

50.2 N•m 41 ft•lb

94.9 N•m 78 ft•lb

70.5 N•m 58 ft•lb

109.8 N•m 91 ft•lb

82.7 N•m 68 ft•lb.

74.6 N•m 75 ft•lb

55.6 N•m 57 ft•lb

105.8 N•m 106 ft•lb

78.6 N•m 80 ft•lb

123.4 N•m 124 ft•lb

92.2 N•m 93 ft•lb

101.7 N•m 85 ft•lb

77.3 N•m 64 ft•lb

143.7 N•m 120 ft•lb

108.5 N•m 90 ft•lb

168.1 N•m 140 ft•lb

126.1 N•m 105 ft•lb

115.2 N•m 150 ft•lb

86.8 N•m 113 ft•lb

162.7 N•m 212 ft•lb

122 N•m 159 ft•lb

189.8 N•m 238 ft•lb

142.4 N•m 179 ft•lb

203.4 N•m 170 ft•lb

153.2 N•m 127 ft•lb

287.4 N•m 240 ft•lb

215.6 N•m 180 ft•lb

322.7 N•m 270 ft•lb

244.7 N•m 202 ft•lb

230.5 N•m 267 ft•lb

172.2 N•m 200 ft•lb

325.4 N•m 376 ft•lb

224 N•m 282 ft•lb

366.1 N•m 423 ft•lb

273.9 N•m 317 ft•lb

362 N•m 297 ft•lb

271.2 N•m 223 ft•lb

509.8 N•m 420 ft•lb

382.3 N•m 315 ft•lb

573.5 N•m 472 ft•lb

429.8 N•m 354 ft•lb

402.7 N•m 429 ft•lb

302.3 N•m 322 ft•lb

569.4 N•m 606 ft•lb

427.1 N•m 455 ft•lb

640 N•m 682 ft•lb

480 N•m 511 ft•lb

581.6 N•m 474 ft•lb

436.6 N•m 355 ft•lb

821.6 N•m 669ft•lb

616.9 N•m 502 ft•lb

924.7 N•m 752 ft•lb

692.8 N•m 564 ft•lb

642.7 N•m 644 ft•lb

481.3 N•m 483 ft•lb

907 N•m 909 ft•lb

680.6 N•m 681 ft•lb

1019.6 N•m 1022 ft•lb

791.8 N•m 767 ft•lb

873.1 N•m 722 ft•lb

654.9 N•m 542 ft•lb

1232.4 N•m 1020 ft•lb

923.3 N•m 765 ft•lb

1385.6 N•m 1147 ft•lb

1039.9 N•m 860 ft•lb

978.9 N•m

734.9 N•m

1382.9 N•m

1037.2 N•m

1551.1 N•m

1166 N•m

1/4–20 1/4–28 5/16–18 5/16–24 3/8–16 3/8–24 7/16–14 7/16–20 1/2–13 1/2–20 5/8–11 5/8–18 3/4–10 3/4–16 7/8–9 7/8–14 1–8 1–12

01

Page 97

ID0688411

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898– 1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry 54 in•lb

Lubed 41 in•lb

Dry 78 in•lb

Lubed 59 in•lb

Dry 91 in•lb

Lubed 68 in•lb

6.1 N•m 92 in•lb

4.6 N•m 69 in•lb

8.8 N•m 133 in•lb

6.7 N•m 99 in•lb

10.3 N•m 156 in•lb

7.7 N•m 116 in•lb

10.4 N•m 156 in•lb

7.8 N•m 116 in•lb

15 N•m 222 in•lb

11.2 N•m 167 in•lb

17.6 N•m 260 in•lb

13.1 N•m 195 in•lb

17.6 N•m 225 in•lb

13.1 N•m 169 in•lb

25.1 N•m 333 in•lb

18.9 N•m 242 in•lb

29.4 N•m 377 in•lb

22 N•m 284 in•lb

25.4 N•m 37 ft•lb

19.1 N•m 28 ft•lb

37.6 N•m 53 ft•lb

31.3 N•m 40 ft•lb

42.6 N•m 62 ft•lb

32.1 N•m 47 ft•lb

50.2 N•m 65 ft•lb

38 N•m 49 ft•lb

71.9 N•m 93 ft•lb

54.2 N•m 69 ft•lb

84.1 N•m 108 ft•lb

63.7 N•m 81 ft•lb

88.1 N•m 104 ft•lb

66.4 N•m 78 ft•lb

126.1 N•m 148 ft•lb

93.6 N•m 111 ft•lb

146.4 N•m 173 ft•lb

109.8 N•m 130 ft•lb

141 N•m 161 ft•lb

105.8 N•m 121 ft•lb

200.7 N•m 230 ft•lb

150.5 N•m 172 ft•lb

234.6 N•m 269 ft•lb

176.3 N•m 202 ft•lb

218.3 N•m 222 ft•lb

164.1 N•m 167 ft•lb

311.8 N•m 318 ft•lb

233.2 N•m 238 ft•lb

364.7 N•m 372 ft•lb

273.9 N•m 279 ft•lb

301 N•m 314 ft•lb

226.4 N•m 235 ft•lb

431.2 N•m 449 ft•lb

322.7 N•m 337 ft•lb

504.4 N•m 525 ft•lb

378.3 N•m 394 ft•lb

425.7 N•m 428 ft•lb

318.6 N•m 321 ft•lb

608.8 N•m 613 ft•lb

456.9 N•m 460 ft•lb

711.8 N•m 716 ft•lb

534.2 N•m 537 ft•lb

580.3 N•m 543 ft•lb

435.2 N•m 407 ft•lb

831.1 N•m 776 ft•lb

623.7 N•m 582 ft•lb

970.8 N•m 908 ft•lb

728.1 N•m 681 ft•lb

736.2 N•m 796 ft•lb

551.8 N•m 597 ft•lb

1052.1 N•m 1139 ft•lb

789.1 N•m 854 ft•lb

1231.1 N•m 1331 ft•lb

923.3 N•m 998 ft•lb

1079.2 N•m 1079 ft•lb

809.4 N•m 809 ft•lb

1544.3 N•m 1543 ft•lb

1157.9 N•m 1158 ft•lb

1804.6 N•m 1804 ft•lb

1353.1 N•m 1353 ft•lb

1462.9 N•m 1468 ft•lb

1096.9 N•m 1101 ft•lb

2092 N•m 2101 ft•lb

1570 N•m 1576 ft•lb

2445.9 N•m 2455 ft•lb

1834.4 N•m 1842 ft•lb

1990.3 N•m 1886 ft•lb

1492.8 N•m 1415 ft•lb

2848.6 N•m 2699 ft•lb

2136.8 N•m 2024 ft•lb

3328.5 N•m 3154 ft•lb

2497.4 N•m 2366 ft•lb

2557.1 N•m

1918.5 N•m

3659.4 N•m

2744.2 N•m

4276.3 N•m

3207.9 N•m

M5 X 0.80 M6 X 1.00 M7 X 1.00 M8 X 1.25 M10 X 1.50 M12 X 1.75 M14 X 2.00 M16 X 2.00 M18 X 2.50 M20 X 2.50 M22 X 2.50 M24 X 3.00 M27 X 3.00 M30 X 3.50 M33 X 3.50 M36 X 4.00

01

Page 98

ID0688543

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and mximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade C Hex

Grade F Hex Flange

Metric

US

Metric

Metric

US

Metric

7–10 ft•lb

9–13 N•m

8–12 ft•lb

11–16 N•m

6–8 ft•lb

8–11 N•m

9–11 ft•lb

12–15 N•m

1/4–28

8–11 ft•lb

11–15 N•m

9–12 ft•lb

12–16 N•m

7–9 ft•lb

9–12 N•m

10–13 ft•lb 13–17 N•m

5/16–18

13–18 ft•lb 17–24 N•m 16–21 ft•lb 21–28 N•m 13–17 ft•lb 17–23 N•m 18–23 ft•lb 24–43 N•m

5/16–24

14–19 ft•lb 19–25 N•m 18–23 ft•lb 24–31 N•m 14–18 ft•lb 19–24 N•m 20–26 ft•lb 27–35 N•m

3/8–16

16–20 ft•lb 21–27 N•m 28–37 ft•lb 38–50 N•m 23–29 ft•lb 31–39 N•m 33–41 ft•lb 44–50 N•m

3/8–24

16–22 ft•lb 21–30 N•m 32–42 ft•lb 43–57 N•m 26–33 ft•lb 35–44 N•m 37–47 ft•lb 50–63 N•m

7/16–14

23–32 ft•lb 31–43 N•m 45–59 ft•lb 61–80 N•m 37–47 ft•lb 50–63 N•m 52–66 ft•lb 70–89 N•m

7/16–20 1/2–13 1/2–20 9/16–12 9/16–18 5/8–11 5/8–18

US

Grade G Hex Flange

US 1/4–20

115–146 ft•lb

78–100 N•m 108–137 N•m 122–154 N•m 156–198 N•m

24–34 ft•lb 32–46 N•m 51–66 ft•lb 69–89 N•m 41–52 ft•lb 55–70 N•m 58–74 ft•lb

100–130 ft•lb

93–122 N•m 105–138 N•m 135–176 N•m

37–50 ft•lb 50–67 N•m 69–90 ft•lb 38–53 ft•lb 51–72 N•m 78–102 ft•lb 50–70 ft•lb 67–95 N•m

57–72 ft•lb 77–97 N•m 80–101 ft•lb 64–81 ft•lb 82–103 ft•lb

87–110 N•m 111–139 N•m

90–114 ft•lb

58–78 ft•lb

78–105 N•m

111–146 ft•lb

150–198 N•m

91–115 ft•lb

123–156 N•m

128–163 ft•lb

173–221 N•m

70–95 ft•lb

95–129 N•m

138–180 ft•lb

187–224 N•m

113–143 ft•lb

153–194 N•m

159–201 ft•lb

215–272 N•m

156–204 ft•lb 245–320 ft•lb

211–276 N•m 332–434 N•m

127–161 ft•lb 200–253 ft•lb

172–218 N•m 271–343 N•m

180–228 ft•lb 282–357 ft•lb

224–309 N•m 382–484 N•m

223–282 ft•lb

302–282 N•m

315–399 ft•lb

427–541 N•m

3/4–10

125–165 ft•lb

99–133 N•m 169–223 N•m

3/4–16

120–165 ft•lb

162–223 N•m

273–357 ft•lb

370–484 N•m

7/8–9

185–250 ft•lb

251–339 N•m

394–515 ft•lb

534–698 N•m

7/8–14

200–270 ft•lb 275–375 ft•lb

271–366 N•m 375–508 N•m

435–568 ft•lb 591–772 ft•lb

589–770 N•m 801–1046 N•m

Grades B and F: SAE J429

1–12

290–395 ft•lb

393–535 N•m

663–867 ft•lb

899–1175 N•m

Grade 5 bolts

1 1/8–7

294–404 ft•lb

398–547 N•m

837–1095 ft•lb

1135–1484 N•m

Grades C and G: SAE J429

1 1/8–12

412–549 ft•lb 375–513 ft•lb

558–744 N•m 508–695 N•m

412–549 ft•lb

558–744 N•m

939–1227 1273–1663 ft•lb N•m 1181–1545 1601–2094 ft•lb N•m 1308–1710 1773–2318 ft•lb N•m

1–8

1 1/4–7 1 1/4–12

01

Grade B Hex

73–98 ft•lb

Page 99

Grade 8 bolts

ID0688544

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

01

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Page 100

ID0688544

Lug Nut Torque Size

Type

Torque(ft•lb)

Torque (N•m)

7/16–NF

cone

75–85

102–115

1/2–NF

cone

90–100

120–135

5/8–NF

flange

275–325

373–440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

01

Page 101

ID0688545

Assembly Methods JIC 37° and SAE 45° Flare* Dash Size

Flats from Wrench Resistence (FFWR)

Swivel Nut Torque Newton Meters (Ref)

Pound-Feet (Ref)

-4

2

18

13

-5

2

23

17

-6

1-1/2

30

22

-8

1-1/2

57

42

-10

1-1/2

81

60

-12

1-1/4

114

84

-16

1

160

118

-20

1

228

168

-24

1

265

195

-32

1

360

265

*without lubrication Seal-Lok® Swivel Nut Torque

O-Ring Boss End Fitting or Lock Nut

Dash Size

Newton Meters (+10%/-0)

Pound Feet (+10%/-0)

Flats from Wrench Resistence (FFWR)

-4

25

18

1/2 - 3/4

-6

40

30

-8

55

40

Thread Size

Newton Meters

PoundInches

1/2 - 3/4

9/16-18

48 to 54

432 to 480

1/2 - 3/4

3/4-16

70 to 78

612 to 684 Pound-Feet

01

-10

80

60

1/2 - 3/4

7/8-14

102 to 114

75 to 84

-12

115

85

1/3 - 1/2

1-1/16-12

142 to 160

105 to 117

-16

150

110

1/3 - 1/2

1-5/16-12

237 to 254

175 to 187

-20

205

150

1/3 - 1/2

-24

315

230

1/3 - 1/2

-32

-

-

-

Page 102

ID0688546

Code 61 Flange Recommended Bolt Torque Dash Size

Flange Size

Inch Bolt (J518)

+10% -0 Torque ft. lbs.

Metric Bolt (ISO 6162)

+10% -0 Torque N-m

8

1/2

5/16-18

17

M8

24

12

3/4

3/8-16

31

M10

50

16

1

3/8-16

31

M10

50

20

1-1/4

7/16-14

52

M10

50

24

1-1/2

1/2-13

77

M12

92

32

2

1/2-13

77

M12*

92

40

2-1/2

1/2-13

77

M12

92

48

3

5/8-11

155

M16

210

56

3-1/2

5/8-11

155

M16

210

64

4

5/8-11

155

M16

210

80

5

5/8-11

155

M16

210

*Does not meet ISO 6162 specification.

Code 62 Flange Recommended Bolt Torque Dash Size

Flange Size

Inch Bolt (J518)

+10% -0 Torque ft. lbs.

Metric Bolt (ISO 6162)

+10% -0 Torque N-m

8

1/2

5/16-18

17

M8

24

12

3/4

3/8-16

31

M10

50

16

1

7/16-14

52

M12

92

20

1-1/4

1/2-13

77

M14*

130

24

1-1/2

5/8–11

155

M16

210

32

2

3/4–10

265

M20

400

*Does not meet ISO 6162 specification.

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SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Non-Adjustable Triple-Lok Ferulok Pipe Fittings

Seal-Lok ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

-

-

(85)

10

3

3/8–24

-

-

(155)

18

4

7/16–20

(310)

35

(260)

29

5

1/2–20

(360)

40

(280)

32

6

9/16–18

(420)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

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ID0688546

SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Adjustable Triple-Lok Ferulok

Seal-Lok ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

-

-

(60)

7

3

3/8–24

-

-

(100)

11

4

7/16–20

(180)

20

(180)

20

5

1/2–20

(360)

40

(250)

28

6

9/16–18

(420)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

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ID0688546

SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Plugs Hollow Hex

Hex Head

HP5ON-S

P5ON-S

ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

(30)

3.5

(85)

10

3

3/8–24

(55)

6

(155)

18

4

7/16–20

(120)

13.5

(260)

29

5

1/2–20

(170)

19

(280)

32

6

9/16–18

(410)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

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ID0688546

Pipe Fittings Nom. SAE Dash Size

Fractional Size

Threads per Inch

Turns from Finger Tight

2

1/8 inch

27

2–3

4

1/4 inch

18

2–3

6

3/8 inch

18

2–3

8

1/2 inch

14

2–3

12

3/4 inch

14

2–3

16

1 inch

11–1/2

1.5 – 2.5

20

1–1/4 inch

11–1/2

1.5 – 2.5

24

1–1/2 inch

11–1/2

1.5 – 2.5

32

2 inch

11–1/2

1.5 – 2.5

NOTE: Apply sealant/lubricant to male pipe threads. The first two threads should be left uncovered to avoid system contamination. Screw pipe fitting into female pipe port to the finger tight position. Wrench tighten fitting to the appropriate turns from finger tight (TFFT) shown in table above, making sure the tube end of an elbow or tee fitting is aligned to receive incoming tube or hose fitting.

01

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ID0688546

Notes:

Page 108

Notes:

American Augers 135 US Route 42 West Salem, Ohio 44287 www.americanaugers.com TEL: 419-869-7107 • 800-324-4930 (USA) FAX: 491-869-7425

Always include machine serial number when ordering parts.

Due to our continuing product improvement, machine specifications are subject to change without notice.

Released June 2023

Revision 00

7053-0105