Ditch Witch 3610 Parts Manual 053-422 - PDF

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3610 ISSUE NO. 20PL-02/18 For Replacement Copy Order P/N 053-422

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works.

This manual contains information concerning the following models: 3610 Trencher

Copyright 2004, 2005, 2007, 2012, 2014, 2015, 2016, 2018 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

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FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 04

ID0128552

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WARRANTY _________________________ DW WARRANTY Policy August, 2016

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 05

ID0134872

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CONTENTS______________________ Decals

Control Components

Decal Location ..................................... 8, 12

Belt Clutch.............................................. 126 Brake, Foot ............................................ 130 Brake, Hand ........................................... 132 Control Valve Linkage ............................ 128 Mobile-Crowd Shift ................................. 124 Throttle, Foot .......................................... 118 Throttle, Hand ................................ 120, 122

Engine Components Air Filter System................................. 30, 34 Air Filter System – w/o Air Shutoff ................ 32 Cold Start Kit ............................................ 38 Engine ............................................... 18, 20 Engine Mounts ................................... 22, 24 Engine Shields ................................... 26, 28 Fuel Tank & Lines .................................... 36

Hydraulics

Carrier – Dana 44 Limited Slip ....................... 80 Carrier – Dana 44 Standard .......................... 78 Clutch – Auto Gear ..................................... 42 Clutch – T96.............................................. 44 Differential – Dana 60 HD Limited Slip ............ 82 Differential Mount, Front – Dana 44 ........... 64 Differential Mount, Front – Dana 60 ........... 66 Differential, Front – Dana 44 ...................... 68 Differential, Front – Dana 60 ...................... 70 Differential, Rear – Dana 44 ...................... 74 Differential, Rear – Dana 60 ...................... 76 Drive Line – Dana 60 HD ............................. 72 Drive Train – Auto Gear .............................. 54 Drive Train – T96 Series ............................. 56 Gear Box Input ........................................ 58 Gear Box Output – Dana 44 ...................... 60 Gear Box Output – Dana 60 ...................... 62 Right Angle Drive ..................................... 84 Transmission Mount ................................. 46 Transmission ..................................... 48, 50

Backfill Blade.................................. 160, 162 Backfill Blade, Tilt .......................... 164, 166 Cylinder – 2.5” x 1.25” x 5” ......................... 198 Cylinder – 2” x 1” x 4” ................................ 194 Cylinder – 2” x 1” x 5” ................................ 196 Cylinder – 3” x 1.18” x 10.2” ........................ 200 Cylinder, Non-Standard – 2” x 1” x 3” ........ 192 Hydraulic Schematic....................... 136, 138 Manifold Option ............................... 152,154 Motor Hydraulics ................................... 146 Motor ...................................................... 186 Pivot Lift ................................................. 168 Pump and Valve ............................. 140, 142 Pump ..................................................... 188 Relief Cartridge ...................................... 170 Reservoir........................................ 148, 150 Steering.......................................... 156, 158 Trick Quick Coupler ................................ 172 Valve, Control......................... 178, 180, 182 Valve, Counterbalance ........................... 174 Valve, Power Steering ............................ 184 Valve, Speed Control ............................. 176 Water Spray Kit ...................................... 190

Frame Components

Electrical

Power Train

Backfill Blade ................................. 106, 108 Backfill Blade, Tilt................................... 110 Battery Box ............................................. 98 Console and Steps .................................. 94 Covers and Spoils Flaps ....................... 100 Fenders and Covers ................................ 96 Hood and Grille .................................. 88, 90 ROPS, 2-Post ....................................... 112 ROPS, 4-Post ........................................ 114 Seat ........................................................ 92 Tire - Tube - Wheel – Dana 44 ................ 102 Tire - Tube - Wheel – Dana 60 ................ 104

Electrical Diagram – Console.................... 220 Diagram – Frame and Engine ...... 210, 212, 216 Electrical Diagram – Water Spray Kit .......... 222 Electrical Schematic ............... 204, 206, 208

ID0134848

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CONTENTS______________________ Digging Components

Options

Boom – 2”P ............................................. 232 Boom ..................................................... 234 Boom, 36” – 2”P w/Grease Cylinder ............. 238 Boom, 44” – 2”P w/Grease Cylinder ............ 240 Chain – 2P50K2PS ................................... 254 Chain – 2P50K4PS .................................. 256 Chain, Alligator Rivet – 2”P 50K ............... 260 Chain, Alligator Weld – 2”P 50K ............... 262 Chain, Alternate Sidebar – 2”P 50K .......... 258 Chain, Shark – 2”P 50K ............................ 264 Digging Chain Adapters – 50K 2P ........... 252 Large Tail Roller Boom .......................... 244 Large Tail Sprocket & Tail Boom ............ 242 Personnel Restraint ............................... 246 Pivot Stub .............................................. 230 Pivot ....................................................... 226 Special Tool – Alligator Bit Puller ................ 266 Special Tool – Alligator Bit Punch ................ 268 Special Tool – Chain Jaw .......................... 270 Sprocket – 2P & 3P .................................. 236 Trench Cleaner – 2P ............................... 248 Trench Cleaner ...................................... 250

Front Counterweight ............................... 274 Water Spray Kit ...................................... 276

Miscellaneous Bolt/Nut Torque Chart ............................ 280 Filters .................................................... 284 Optional Kits .......................................... 285 Parts Manual Change Request ............. 287 Related Publications .............................. 284 Replacement O-Ring Chart .................... 283 Warranty Registration ............................ 290

ID0134848

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DECALS

ID0135069

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DECAL LOCATION 3610 ENDS WITH S/N 3R0020

26

13

25

30

31

1

23

14

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10

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29 17

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24

20

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16

ID0109788

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DECAL LOCATION 3610 ENDS WITH S/N 3R0020

3.0”

5.0”

.25”

.75” .25”

1.125”

20 1.0”

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ID0109788

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DECAL LOCATION 3610 ENDS WITH S/N 3R0020

32 3.00” .75”

16 1.0”

16 5.5”

10 6.0”

7

5.5”

1.0”

10

6.0”

ID0109788

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DECAL LOCATION 3610 ENDS WITH S/N 3R0020 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

275-633 274-212 274-213 274-214 275-463 275-019 275-023 275-033 275-042 273-475 275-070 275-097 275-100 275-120 275-148 275-184 275-185 273-059 273-058 275-244 275-303 275-309 275-310 275-361 275-429 275-430 275-449 275-476 275-495 275-497 274-643 274-644 274-724

QTY

DESCRIPTION

REMARKS

DECAL KIT - 3610 2 3610 MODEL ID 1 CONTROL VALVE 1 OPERATON INSTRUCTIONS 1 INTERLOCK DISPLAY 1 TRANSMISSION 1 OIL LEVEL 1 NOTICE ELECTRICAL SYSTEM 1 MOBILE - DIG 1 WARNING READ OPERATOR MANUAL 2 WARNING RUNAWAY 1 DANGER CHAIN AND AUGER 1 MANIFOLD 1 RESERVOIR (THF) 1 FUEL TANK (DIESEL) 1 WARNING MOVING PARTS 2 WARNING SINGLE OPERATOR 4 DANGER STRIPE (1.50” X 18”) 1 DANGER (1.50” X 18”) 1 CROWD CONTROL 1 WARNING ROLLOVER 1 DITCH WITCH-ID 1 DITCH WITCH EMBLEM 1 PARKING BRAKE 1 DANGER CHAIN AND AUGER 4 ACCENT STRIPE (1.438”, SOLD PER 1”) 1 DITCH WITCH EMBLEM PLAQUE 1 DIGGING CHAIN 1 CONSOLE PANEL 1 ENGINE OIL DRAIN 1 FUSE BLOCK 1 RELAY DIAGRAM 1 WARNING ONE CALL NOTIFICATION

FOOTNOTES

NOTES

DITCH WITCH IS A REGISTERED TRADEMARK OF THE CHARLES MACHINE WORKS, INC.

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ID0109788

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DECAL LOCATION

3610 BEGINS WITH S/N 3R0021 34

27

4 9 3

18 30

19

15 21

5

1

11 17

16

24

26

13

32

14

10

2

31

6

8

29 33 12 7

20

23

22

06

28

1

25

29

21

ID0108633

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DECAL LOCATION

3610 BEGINS WITH 3R0021

3.0”

5.0”

.25”

.50”

1.125”

1.00” 24

2.00”

06

ID0108633

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DECAL LOCATION

3610 BEGINS WITH 3R0021

6 3.0” .75”

21

21 5.5”

1.0”

15 6.0”

06

5.5”

1.0”

15

6.0”

ID0108633

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DECAL LOCATION

3610 BEGINS WITH S/N 3R0021 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

275-761 274-318 274-633 274-643 274-848 274-657 274-724 274-750 274-212 274-833 275-019 275-023 275-033 275-042 273-475 275-070 275-097 275-100 275-120 275-148 275-184 275-185 273-059 273-058 275-303 274-696 275-310 275-361 275-429 275-430 275-449 275-463 275-476 275-497 274-214 273-267

QTY

DESCRIPTION

DECAL KIT - 3610 2 TIE DOWN LOCATION 1 CONSOLE 1 FUSE BLOCK 1 RELAY DIAGRAM 1 MAIN FUSE 1 WARNING ONE CALL NOTIFICATION N/A BFB TILT FUNCTION 2 3610 MODEL-ID 1 CONTROL VALVE 1 TRANSMISSION 1 OIL LEVEL 1 NOTICE ELECTRICAL SYSTEM 1 MOBILE-DIG 1 WARNING READ OPERATOR MANUAL 2 WARNING RUNAWAY 1 DANGER CHAIN AND AUGER 1 MANIFOLD 1 RESERVOIR (THF) 1 FUEL TANK (DIESEL) 1 WARNING MOVING PARTS 2 WARNING SINGLE OPERATOR 4 DANGER STRIPE (1.50” X 18”) 1 DANGER (1.50” X 18”) 1 WARNING ROLLOVER 2 DITCH WITCH LOGOTYPE 1 DITCH WITCH EMBLEM 1 PARKING BRAKE 1 DANGER CHAIN AND AUGER AR STRIPE (1.437”, SOLD PER 1”) 1 DITCH WITCH LOGO PLACARD 1 INTERLOCK MODULE 1 DIGGING CHAIN 1 OIL DRAIN-ID 1 OPERATION INSTRUCTIONS 1 DITCH WITCH BATTERY

REMARKS

SEE FOOTNOTE 1

USE 98”

SEE FOOTNOTE 2

FOOTNOTES

1. REF. NO. 7 REQUIRED FOR UNITS EQUIPPED WITH BFB TILT. 2. LOCATE DECAL ON BATTERY SO THAT DECAL IS VISIBLE WHEN VIEWING BATTERY.

NOTE

DITCH WITCH IS A REGISTERED TRADEMARK OF THE CHARLES MACHINE WORKS, INC.

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ID0108633

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NOTES:

ID0134963

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ENGINE COMPONENTS

ID0134845

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19

ENG I NE

ENDS WI TH S/N 3M0964

REF NO,

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- 3.

4.

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- 6.

7.

8.

- 9.

1 o.

11.

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- 13.

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1- 5.-

PART NUMBER QTY DESCRIPTION

REMARKS

105-894 6 LOCKNUT ( M10-1.5, PRV TRQ, 1 O.9 I 154-089 1 CAP ( 08JFI -154-148 - - - 1 - -CONNECTOR - - - - ( 08J-08J90BK - - - - - I- - - - - - - - - - - - - - - 154-305 1 CONNECTOR ( M18-1.50-08J90 I 154-576 1 HOSE (08JFX-22.5"-20001 -195-849 - - - 1 - -O[L - ELEMENT - - - - ( 12NF, - - - 3.-562 - ",- SP[N-ONI - - - - - - - - - - - - - 196-118 1 MUFFLER 105-158 12 CAM WASHER ( 3/8" I -363-067 - - - 1 - -O[L - DRA[N - - - BRACKET - - - - - - - - - - - - - - - - - - - - 106-139 6 STUD BOLT ( M10-1.5 x 42mml 165-727 3 EXHAUST MAN[FOLD GASKET -195-855 - - - 1 -O[L F[LLER CAP - - - - - - - - - - - - - - - - - - 170-090 1 BELT - ( 45.-75'' I 195-807 1 FUEL FILTER ELEMENT (PRIMARY I -195-443 - - - 1 -ENG[NE - - - (DEUTZ - - -43.5 - - HPI - - - - - - INCL - - REF - - NO.' - - S -6 -& 11-14 - - 105-863 3 COPPER SEAL R[NGS 156-251 4 BANJO BOLT PUMP -165-745 - - - 4 - INJECTOR - - GASKET - - - - - - - - - - - - - - - - - - 195-859 1 FUEL PUMP 195-860 3 [NJECTOR PAN- BOLT -195-864 - - - 22 - OIL - - - - - - - - - - - - - - - - - - - - - - 105-890 10 SEAL RING 165-744 1 UFT PUMP GASKET -217-731 - - - 1 -STARTER - - - SOLENOID - - - - - - - - - - - - - - - - - - - - - 215-016 1 STARTER SOLENOID COVER 1215-0951 1 STARTER SOLENO[D COVER -217-721 - - - 1 - LOW - -O[L - PRESSURE - - - - SW[TCH - - - - - - - - - - - - - - - - - 217-518 1 OIL TEMP SWITCH 195-862 1 STARTER -215-176 - - - 1 - ALTERNATOR - - - - - - - - - - - - - - - - - - - - - - - - 217-722 1 FUEL SOLENO[D N/A 1 TIMING BELT

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802-190

20

ENGINE

BEGINS WITH S/N 3M0966 3610

15 11 14

10 19 8 12

18 6

7

3

2 13 9 1 5 4

17

16

07

SEE FOOTNOTE 1

ID0134217

21

ENGINE

BEGINS WITH S/N 3M0966 3610 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

106-380 154-089 154-148 154-305 154-576 105-894 196-118 105-158 363-067 106-139 165-727 194-614 170-090 195-807 195-849 195-585 110-333 195-447 194-615 194-617 215-189 194-616 194-548 106-930 106-175 215-188 19. 110-332

QTY

DESCRIPTION

REMARKS

1 1 1 1 1 6 1 12 1 6 3 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1

FLG LK SCREW (M8-1.25 X 16mm) CAP (08JF) BK CONNECTOR (08J-08J90BK) CONNECTOR (M18-1.50-08J90) HOSE (08JFX-22.5"-2000) LOCKNUT (M10-1.50, PRV TRQ, 10.9) MUFFLER (MANIFOLD) CAM WASHER (3/8") OIL DRAIN BRACKET STUD BOLT (M10-1.5 X 42mm) EXHAUST MANIFOLD GASKET OIL FILLER CAP BELT (45.75") FUEL FILTER ELEMENT (PRIMARY) ELEMENT (12NF, 3.562", SPIN-ON) ENGINE OIL DRAIN BOLT-ON CLAMP (1") ENGINE (DEUTZ 28 HP) FUEL PUMP FUEL INJECTOR ALTERNATOR STARTER, 11 TOOTH STARTER, 9 TOOTH STUD (M10-1.50 X 40mm) NUT (M10-1.5) STARTER SOLENOID COVER BOLT-ON CLAMP (1-5/8")

ENDS WITH S/N 3R0020 ENDS WITH S/N 3R0020 ENDS WITH S/N 3R0020

INCL REF NO'S 11 THRU 15

STARTER SOLENOID, SEE FOOTNOTE 3 BEGINS WITH ENGINE S/N 720586, SEE FOOTNOTE 3 SOLENOID ADAPTER STUD SEE FOOTNOTE 3 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N 3R0021 AND ABOVE 2. USE ENGINE HARDWARE 3. IF REPLACING STARTER, USE SOLENOID COVER 215-1549 INSTEAD OF 215-188

NOTE:

07

ID0134217

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ENGINE MOUNTS

ENDS WITH S/N 3L1402

2

17

2

14 4

16 10 15 5

17 4 9

6 2 7

3

17

4

3

1

7

8

7

2

2

3 17

11 17

16

13

12

4 2

4

4

17

DETAIL A

17

DETAIL A

01

ID0139040

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ENGINE MOUNTS

ENDS WITH S/N 3L1402 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

105-117 1 105-830 6 106-096 6 106-596 8 105-833 6 106-198 6 105-118 1 106-142 1 106-598 8 106-128 1 181-353 1 181-566 1 363-336 1 363-337 1 363-338 1 363-339 1 362-771 1 106-743 2 106-116 10

DESCRIPTION

WASHER (5/16") FLG LK BOLT (1/2-NC X 1-1/4") FLG LK BOLT (1/2-NC X 1-3/4") BOLT (M14-2 X 30mm) FLG LOCKNUT (1/2-NC) FLG LOCKNUT (1/2-NC) WASHER (3/8") BOLT (M10-1.5 X 65mm) WASHER (9/16", HARDENED) BOLT (M8-1.25 X 110mm) SPACER (3.5") SLEEVE (1.5") LF FRT ENGINE MOUNT RT FRT ENGINE MOUNT LF REAR ENGINE MOUNT RT REAR ENGINE MOUNT BELT GUARD WASHER (1/2", HARDENED) BELLEVILLE WASHER (1/2")

REMARKS

ENDS WITH S/N 3L0571 BEGINS WITH S/N 3L0572. SEE FOOTNOTE 3 & 4 WITH "ND" EPOXY LOCK PATCH. SEE FOOTNOTE 2 ENDS WITH S/N 3L0571 BEGINS WITH S/N 3L0572. SEE FOOTNOTE 3 & 4

BEGINS WITH S/N 3L0572. SEE FOOTNOTE 4 BEGINS WITH S/N 3L0572. SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. NO PAINT AREA; CLEAN PAINT OFF ENGINE BLOCK AND MOUNT BEFORE BOLTING MOUNTS TO BLOCK. TAP OUT MOUNTING HOLES (M14 X 2.0) TO REMOVE PAINT: CLEAN THREADED HOLES WITH SAFETY SOLVENT. DRY WITH COMPRESSED AIR. 2. ALL METRIC ENGINE MOUNTING BOLTS (8):; TORQUE 100 FOOT POUNDS. 3. ALL 1/2-NC FLANGED FACE ENGINE MOUNTING BOLTS (6); LOCKTITE (271) TORQUE 130 FOOT POUNDS. 4. CURRENT HARDWARE, USE FOR ALL REPLACEMENT. NOTE:

01

ID0139040

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ENGINE MOUNTS BEGINS WITH S/N 3M0001 6

9

4

6

7

5

5

6 8

3

5

4 11

7 7

10 7 8

12

9 13

6

6

7 5 4

6

7

7

1 8

5 2

4

8

DETAIL A

7

7

DETAIL A

01

ID0139043

25

ENGINE MOUNTS BEGINS WITH S/N 3M0001 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

328-694 1 328-695 1 328-691 1 105-596 8 106-598 9 106-096 8 106-116 14 106-198 8 106-743 2 116-203 1 110-675 1 115-592 1 328-657 AR 328-656 AR

DESCRIPTION

RT FRT ENGINE SUPPORT LF FRT ENGINE SUPPORT REAR ENGINE SUPPORT BOLT (M14-2.0 X 30mm) WASHER (9/16", HARDENED) FLG BOLT (1/2-NC X 1-3/4") BELLVILLE WASHER (1/2") FLG LOCKNUT (1/2-NC) WASHER (1/2", HARDENED) GROMMET (9/16") SPRING TAB EXTENSION SPRING SHIM (.075") SHIM (.048")

REMARKS

SEE FOOTNOTE 1 & 4 SEE FOOTNOTE 1 & 4 SEE FOOTNOTE 1 & 4 SEE FOOTNOTE 2 & 4, W/"ND" EPOXY LOCK PATCH SEE FOOTNOTE 4 SEE FOOTNOTE 3, 4 & 5 SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 4 CLUTCH RETURN

NOT SHOWN:

FOOTNOTES:

1. NO PAINT AREA; CLEAN OF ENGINE BLOCK AND MOUNT BEFORE BOLTING MOUNTS TO BLOCK. TAP MOUNTING HOLES (M14 X 2.0) TO REMOVE PAINT: CLEAN THRADED HOLE WITH SAFETY SOLVENT. DRY WITH COMPRESSED AIR. 2. ALL METRIC ENGINE MOUNTING BOLTS (8); TORQUE 100 FOOT POUNDS. 3. ALL 1/2-NC LANGED FACE ENGINE MOUNTING BOLTS (8); LOCKTITE (271) TORQUE 110-120 FOOT POUNDS. 4. CURRENT PARTS, USE FOR ALL REPLACEMENTS. SEE KIT 599-075 5. WITH BACKHOE USE 2" LONG BOLT 105-871 AT THIS POSITION. MORE INFORMATION IN A222/A422 BACKHOE MANUAL AT PAGE TITLED "FRAME CONVERSION PARTS" (801-843) NOTE:

01

ID0139043

26

ENGINE SHIELDS

ENDS WITH S/N 3N0168 - 3500 ENDS WITH S/N 3M0965 - 3610

11 8

1 6

4 10 2

12

6 7

3 6

10

9

10 5

14 17 16 15

18 19

06

13

ID0107769

27

ENGINE SHIELDS

ENDS WITH S/N 3N0168 - 3500 ENDS WITH S/N 3M0965 - 3610 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

362-772 1 362-773 1 362-774 1 362-775 1 362-776 1 105-095 18 105-832 14 105-836 14 106-083 1 106-161 4 116-421 AR 116-421 AR 362-771 1 181-566 1 181-353 1 106-142 1 105-118 1 106-128 1 105-117 1

DESCRIPTION

TOP SHIELD RIGHT SIDE SHIELD BOTTOM SHIELD LEFT TOP SIDE SHIELD LEFT SIDE SHIELD WASHER (1/4") FLG LOCKNUT (1/4-NC) FLG LK BOLT (1/4-NC X 1/2") SCREW (M8-1.25 X 20mm) SCREW (M6-1 X 20mm) BULK EDGING (1/8", SOLD PER 1') BULK EDGING (1/8", SOLD PER 1') BELT GUARD SLEEVE (1.5") SPACER (3.5") BOLT (M10-1.5 X 65mm) WASHER (3/8") BOLT (M8-1.25 X 110mm) WASHER (5/16")

REMARKS

USE 1 @ 10-1/4" USE 1 @ 7"

NOT SHOWN:

FOOTNOTES:

NOTE:

ENGINE BOLTS MUST BE UTILIZED DURING INSTALLATION OF 362-773 (REF NO 2) 362-775 (REF NO 4).

PARTS SHOWN ON THIS PAGE USED WITH ENGINES 195-848 (3500) AND 195-443 (3610)

06

ID0107769

28

29

30

31

32

AIR FILTER SYSTEM WITHOUT AIR SHUTOFF CONTROLS

11

17

5

4

1

16 14

10 1

6

15

8 2 12

7

19 13

3 9

19

18

B

807-756

33

AIR FILTER SYSTEM

WITHOUT AIR SHUTOFF CONTROLS REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

5 FLG LOCKNUT (5/16-NC) 1 RESTRICTION INDICATOR (20" H20) 4 WASHER (3/16") 2 BOLT (5/16-NC X Ų") 2 BOLT (1/4-NC X 1-1/2", BUT SOC) 3 BOLT (5/16-NC X 1-1/2") 1 WORM CLAMP (2.062" - 2.750") 1 WORM CLAMP (2.812" - 3.750") 4 POP RIVET (3/16" X .664") 1 CAP (02NF) 1 GASKET 1 AIR INTAKE HOSE 1 AIR INTAKE HOSE (3" X 8.921") 2 NUT (1/4-NC, SQ) 2 MOUNTING CLAMP (6-1/2") 1 AIR FILTER PARTS ASS'Y 1 AIR INLET TUBE 1 AIR INTAKE SHROUD 2 WORM CLAMP (1-5/16" TO 3-1/4")

105-003 195-633 105-284 105-823 106-925 105-109 110-134 110-169 110-348 115-250 165-734 116-416 116-331 106-926 195-656 195-816 195-852 313-093 110-311

DESCRIPTION

REMARKS

SEE FOOTNOTE 1

FOOTNOTES

1 FOR SERVICE PARTS INFORMATION SEE PARTS PAGE TITLED "AIR FILTER" (801-440).

NOTE:

B

807-756

34

35

36

FUEL TANK AND LINES BEGINS WITH S/N CMWRT45XAG0003214 8

27 28 10 9 5

17

30

5 5 16

18

19

3

5

3 5

13

29

12

1

6 36

31 35

14

6

33 35

36 33

33

33

6 12

32

RETURN FUEL 4

32 34 6

34

FUEL SUPPLY TO ENGINE

26

PRIOR TO S/N CMWRT45XHF002680 - SEE FOOTNOTE 2 3500 14 6 3610 3700 6 RT36 6 RT40 12 RT45 RETURN FUEL 4 11

24

26 21

21 25 25

22

24

4

2

6

15 23

11 6

7

22

12

CROSSOVER TUBE

TO FUEL INLET

USE WITH 3610 & RT36

20

11

ID0021021

37

FUEL TANK AND LINES BEGINS WITH S/N CMWRT45XAG0003214 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

DESCRIPTION

105-214 6 FLG SCREW (#10-24 X 1/2") 110-030 2 CABLE TIE (1/16" to 4") 110-134 2 WORM CLAMP (2.06" TO 2.75") 110-212 2 CONDUIT CLAMP (5/16") 110-217 6 WORM CLAMP (7/16" TO 1") 110-249 5 WORM CLAMP (1/4" TO 5/8") 110-348 1 POP RIVET (3/16" X .664") 110-485 1 FUEL CAP (1-1/2") 116-322 AR BULK HOSE (1/2", SOLD PER 1") 362-580 1 FILLER NECK 364-659 1 FILLER NECK 11. 156-239 2 S/O SHUT-OFF (02N-05H90) 12. 116-108 AR BULK HOSE (5/16", SOLD PER 1") 13. 217-517 1 FUEL SENDER 14. 159-983 1 S/O COUPLER (05H) 15. 156-926 1 FUEL SUPPLY LINE (16T) 16. 116-322 AR BULK HOSE (1/2", SOLD PER 1") 17. 116-323 1 FUEL HOSE (2" X 3") 18. 300-5017 1 STEP/FUEL TANK - RIGHT 19. 300-4965 1 STEP/FUEL TANK - LEFT 20. 116-203 1 GROMMET (9/16") 21. 110-333 2 BOLT-ON CLAMP (1") 22. 110-353 4 WORM CLAMP (3/4" X 1-1/2") 23. 116-335 AR BULK HOSE (1", SOLD PER FT) 116-335 AR BULK HOSE (1", SOLD PER FT) 24. 358-558 2 BRACE PLATE 25. 105-825 4 FLG LK BOLT (3/8-NC X 3/4") 26. 105-834 2 FLG LOCKNUT (3/8-NC) 27. 364-663 1 FILLER NECK SCREEN 28. 155-708 1 O-RING (218 D90) 29. 116-322 AR BULK HOSE (1/2", SOLD PER 1") 30. 156-729 1 S/O TEE (08H-08H-08H) 31. 165-704 1 GASKET 32. 105-1142 AR BULK HOSE (3/8", 225 PSI, SOLD PER FT) 33. 110-217 4 WORM CLAMP (7/16" TO 1") 34. 150-1381 2 S/O COUPLER (05H-06H) 35. 156-269 2 STREET ELBOW (06N-06NF90) 36. 514-369 2 S/O COUPLER (06N-06H)

REMARKS

SEE FOOTNOTE 1

USE 1 @ 11"

USE 2 @ 35"

USE 1 @ 3", SEE FOOTNOTE 1

USE WITH 3610 & RT36

USE 1 @ 15" (3700 & RT40) USE 1 @ 12" (3610 & RT36) 3700 W/DANA 60 ONLY 3700 W/DANA 60 ONLY 3700 W/DANA 60 ONLY

USE 1 @ 42", SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE 2 @ 3"

NOT SHOWN:

FOOTNOTES:

1. NEWER MODELS HAS LEFT SIDE FUEL TANK VENT. FOR OLDER MODELS, W/O LEFT FUEL TANK VENT, REF. #32 WILL BE DELETED, 43" HOSE LENGTH IS REQUIRED AND REF. #5 QTY WILL BE REDUCED TO A QTY. OF 2.

2. WHEN REPLACING 300-5017 AND 300-4965 FUEL TANKS ON THESE UNITS, USE ITEMS 32-36.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

11

ID0021021

38

COLD START KIT

14 7

13

4

21

9 3 8

5

WHT/BLK

10

18

12

BLK

6

15

19

1

26

ORG

20

26 87

22 20

85

86

30

POWER RELAY

BLK

2

WHT/BLK

16

RELAY SOLENOID

WHT/BLU

11 20

17

24

25

STARTER SOLENOID 16 ORG

ORG

25

01

23

ID0138978

39

COLD START KIT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

190-400 105-003 4 105-822 4 105-825 2 105-834 2 105-842 1 110-248 5 110-170 1 115-365 AR 156-018 AR 363-022 1 156-255 1 156-204 156-205 195-841 1 110-252 195-844 195-842 1 195-843 1 156-204 156-205 215-073 1 215-590 2 215-077 1 217-789 1 215-458 1 215-459 1 215-478 3 215-489 AR 215-490 AR 215-490 AR 215-490 AR 215-527 2

DESCRIPTION

REMARKS

COLD START CONVERSION KIT FLG LOCKNUT (5/16-NC) FLG LK BOLT (5/16-NC X ") FLG LK BOLT (3/8-NC X 3/4") FLG LOCKNUT (3/8-NC) SCREW (M8-1.25 X 20mm, ALN) CABLE TIE (1/16" TO 1-1/4") WORM CLAMP (4-1/8" TO 5") GROMMET (2-1/8", SOLD PER 1") BULK TUBING (1/8", SOLD PER 1") MOUNT BRACKET TUBE CONNECTOR (02T-02N90, ORF) FERRULE (02T) NUT (02T) VALVE/CANISTER BRACKET CAPLUG (3/4") GASKET ETHER CANISTER INJECTOR NOZZLE FERRULE (02T) NUT (02T) SENSOR SWITCH RING TERMINAL (3/8") ROCKER SWITCH ROCKER SWITCH MB TERMINAL (14/16GA, .156") FMB TERMINAL (14/16GA, .156") BUTT CONNECTOR (14/16GA) RALLY WRAP (3/8", SOLD PER 1") BULK WIRE (16GA, ORG,SOLD PER 1") BULK WIRE (16GA, ORG,SOLD PER 1") BULK WIRE (16GA, ORG,SOLD PER 1") FMC TERMINAL (1/4")

INCL REF NO.'S 1-12 & 14-28

USE 1 @ 1-1/2" USE 1 @ 60" USED ON 2300, 2310, 3210, 3500, 3610, 4500, & 5700

SHIPPED WITH CMW-772 CAUTION FLAMABLE GAS CARD

FOOTNOTE 1

USED ON 2300, 2310, 3210, 3500, 3610, & 4500 5700

USE 1 @ 60" USE 1 @ 12" USE 1 @ 60" USE 1 @ 56"

NOT SHOWN:

275-378 275-418 275-419 275-420

FOOTNOTES:

1 1 1 1

COLD START DECAL COLD START OPERATIONS DECAL CAUTION FLAMMABLE GAS DECAL COLD START OPERATIONS DECAL

USED ON 2300, 2310, 3210, 3500, 3610, 4500, & 5700 USED ON 350SX

1. REFER TO INSTALLATION DIAGRAM 050-149 FOR INSTALLATION INSTRUCTIONS. REFER TO ITEM 1 OF TECHNICAL BITS DATED 12-19-85 FOR COLD WEATHER STARTING INSTRUCTIONS. REFR TO ITEM 2 OF TECHNICAL BITS DATED 12-19-85 FOR TROUBLE SHOOTING THE ETHER COLD START KIT. ETHER CANISTER REF NO 10 MUST BE ORDERED SEPERATELY FROM KIT.

NOTE:

01

ID0138978

40

NOTES:

ID0134963

41

POWER TRAIN

ID0135064

42

CLUTCH

AUTO GEAR TRANSMISSION ENDS WITH S/N 3M0843

19

20

"FLYWHEEL SIDE" FOOTNOTE 2

34

32

3

30 13

FOOTNOTE 1 31

17

33 6

9

16

16

18

26 27

1

8 16 10

29

24

22

25 4 12

29 2

21

23

7 14

11

15 29

28 8

5

07

ID0125056

43

CLUTCH

AUTO GEAR TRANSMISSION ENDS WITH S/N 3M0843 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

105-033 1 105-089 1 105-825 6 105-848 6 105-093 1 110-675 1 106-268 11 105-262 1 105-509 2 184-287 1 110-193 1 110-194 1 110-053 1 362-769 1 115-592 1 117-521 1 125-085 1 125-402 5 184-337 1 365-257 1 160-895 1 160-903 1 160-896 1 160-840 1 126-301 1 328-617 1 160-891 1 361-929 1 105-551 4 105-181 4 110-308 1 105-118 3 184-360 1 125-030 1 500-228 1 105-117 4 105-805 6

DESCRIPTION

BOLT (5/16-NC X 2", GD8) LOCKNUT (5/16-NC) BOLT (3/8-NC X 3/4") BOLT (3/8-NC X 3/4 ", GD8) NUT (3/8-NF) SPRING TAB BOLT (M10 X 25mm, ALN) NUT (3/8-NF, LH) COTTER PIN (1/8" X 1") PILOT BEARING SLEEVE CLEVIS (3/8-NF, LH) CLEVIS (3/8-NF, RH) CLEVIS PIN (3/8" X 1.078") CLUTCH HOUSING COVER EXTENSION SPRING EXTENSION SPRING THROW-OUT BEARING BRONZE BUSHING (.750") BUSHING CLUTCH PEDAL PRESSURE PLATE PRESSURE PLATE CLUTCH DISC CLUTCH YOKE BEARING CARRIER CLUTCH HOUSING CLUTCH RELEASE SHAFT CLUTCH ROD DOWEL PIN (1/4" X 1/2") BOLT (3/8-NC X 1/2") CLEVIS PIN (3/8") WASHER (3/8") PILOT BEARING SLEEVE BALL BEARING (.669") INTERNAL SNAP RING (1.562") WASHER (5/16") BELLVILLE WASHER (3/8")

REMARKS

OBSOLETE

ENDS WITH S/N 3K0170

OBSOLETE BEGINS WITH S/N 3V0393

ENDS WITH S/N 3K0170 ENDS WITH S/N, OBSOLETE OBSOLETE, SEE FOOTNOTE 2

NOT SHOWN:

259-309

1

CLUTCH LINE-UP TOOL

FOOTNOTES:

1. ENDS WITH S/N 3K0170 2. CLUTCH DISC, REF NO 20, IS FACTORY MARKED "FLYWHEEL SIDE".

NOTE:

07

ID0125056

44

CLUTCH

T96 TRANSMISSION BEGINS WITH S/N 3M0844

19

3

20

17

29 9

13 26 6 30

16

16 18 3

1

8 16 10

28

24

22

25 4 12

28 2

21

23

7 14

11

15 28

27 8

5

01

ID0139058

45

CLUTCH

T96 TRANSMISSION BEGINS WITH S/N 3M0844 REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

106-959 2 105-085 2 105-825 10 105-093 1 110-675 1 106-268 8 105-262 1 105-509 2 184-867 1 110-193 1 110-194 1 110-053 1 362-873 1 362-868 1 14. 115-592 1 117-521 1 15. 125-020 1 16. 125-402 5 17. 105-805 6 18. 365-257 1 19. 160-903 1 20. 160-902 1 21. 160-912 1 22. 160-913 1 160-905 1 23. 328-700 1 328-660 1 190-088 1 24. 365-386 1 25. 361-929 1 365-385 1 26. 125-105 1 27. 110-308 1 28. 105-118 3 29. 115-541 1 30. 105-128 4

NOT SHOWN:

259-379

1

DESCRIPTION

SHLD BOLT (5/16" X 1",1/4-NC) LOCKNUT (1/4-NC) BOLT (3/8-NC X 3/4") NUT (3/8-NF) SPRING TAB BOLT (M10-1.5 X 35mm, ALN) NUT (3/8-NF, LH) COTTER PIN (1/8" X 1") PILOT BEARING SLEEVE CLEVIS (3/8-NF, LH) CLEVIS (3/8-NF, RH) CLEVIS PIN (3/8" X 1.078") HOUSING COVER HOUSING COVER EXTENSION SPRING EXTENSION SPRING BALL BEARING (2.062") BRONZE BUSHING (.750") BELLEVILLE WASHER (3/8") CLUTCH PEDAL PRESSURE PLATE CLUTCH DISK CLUTCH YOKE BEARING CARRIER BEARING CARRIER CLUTCH HOUSING CLUTCH HOUSING T96 TRANSMISSION KIT CLUTCH RELEASE SHAFT ADJUSTING BAR CLUTCH ROD PILOT BEARING CLEVIS PIN (3/8") WASHER (3/8") INTERNAL SNAP RING (1.375") BOLT (7/16-NC X 1-1/4")

REMARKS

EARLY MODELS ENDS WITH S/N ___-___ BEGINS WITH S/N 3V0393

EARLY MODELS EARLY MODELS INCL REF NO'S 1 - 3, 9,13 & 15 - 31; SEE F/N 1 EARLY MODELS

CLUTCH LINE-UP TOOL

FOOTNOTES:

1. THIS KIT CONVERTS UNITS EQUIPPED WITH AUTOGEAR TRANSMISSIONS TO T96 TRANSMISSIONS. REFER TO INSTRUCTIONS 015-048

NOTE:

01

ID0139058

46

TRANSMISSION MOUNT ENDS WITH S/N 3M0843

5

7 1 9

15

3

3 11

2

12

4 10 13 14

8

13

01

6

ID0139053

47

TRANSMISSION MOUNT ENDS WITH S/N 3M0843 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

DESCRIPTION

REMARKS

105-033 1 BOLT (5/16-NC X 2") 105-089 1 LOCKNUT (5/16-NC) 105-095 2 WASHER (1/4") 312-347 1 SWITCH ACTUATOR 110-241 1 KNOB (5/8-NC, ORG) 105-121 2 BOLT (1/2-NC X 1") 365-291 1 SHIFT LEVER 166-089 1 TRANSMISSION 197-760 1 REBUILT TRANSMISSION 363-027 1 SWITCH BRACKET 501-091 1 LEVER LOCK PIN 501-094 1 SPRING SEAT 501-095 1 COMPRESSION SPRING 105-071 4 LOCK WASHER (1/2") 105-208 2 BOLT (1/2-NC X 1-1/4") 501-756 1 SHIFT LEVER CAP

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139053

48

TRANSMISSION

ENDS WITH S/N 3M0843

3 17

4

18 33 20 22 9 21

34

9 20

2

5

19

20

28

12 1

20 8

5

16 24 14 13 26

27

30 15

25

31

14 26

13

25 32

23

10 16 8 15

11 29 3

02

4

ID0139023

49

TRANSMISSION

ENDS WITH S/N 3M0843 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

QTY

166-089 197-760 1 105-031 4 105-032 1 105-090 10 105-091 10 105-072 5 115-167 1 115-243 1 125-017 2 126-055 2 126-056 1 155-848 1 157-606 1 117-031 2 126-057 2 118-019 2 501-252 2 501-702 1 501-703 1 501-704 1 501-705 4 501-706 1 501-707 1 501-708 1 501-709 1 501-710 2 501-711 2 501-712 1 501-713 1 501-719 1 501-715 1 501-716 1 501-717 1 501-718 1 501-714 1

DESCRIPTION

TRANSMISSION REBUILT TRANSMISSION BOLT (3/8-NC X 1") BOLT (3/8-NC X 3/4") BOLT (5/16-NC X 7/8") LOCK WASHER (5/16") LOCK WASHER (3/8") PLUG (12N, SQ) PLUG (12N, SQ MAG) BALL BEARING (1.574") NEEDLE BEARING (1.250") NEEDLE BEARING (1.378") INTERNAL SEAL (1.250") INTERNAL SEAL (1.750") COMPRESSION SPRING DETENT BALL (.437", CHROME) INTERNAL SNAP RING (1.799") INTERNAL SNAP RING (3.140") TRANSMISSION COVER INTERLOCK PLATE COUNTERSHAFT THRUST WASHER BEARING SPACER (COUNTERSHAFT) CLUSTER GEAR INPUT SHAFT LOCKPLATE SHIFT RAIL SHIFT FORK REVERSE IDLER SHAFT REVERSE IDLER GEAR INPUT SHAFT RETAINER SLIDING GEAR (2-3) SLIDING GEAR (R-1) TRANSMISSION CASE OUTPUT SHAFT OUTPUT SHAFT RETAINER

REMARKS

INCL REF NO'S 1 - 34

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0139023

50

TRANSMISSION

BEGINS WITH S/N 3M0844

51

7 9 49

38 10 33

50

47

22

44

47

46

2 3

5

6

45 26 13 2

29

42 29

3

30

32

48

41

27 37 36

28

4

12

18 1

23 18 43 8

11

35 40

39

34

31 19

18

21

17 16

25

14

18

24

15 20 31 02

ID0145493

51

TRANSMISSION

BEGINS WITH S/N 3M0844 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

166-120 105-073 105-090 105-091 105-126 105-350 105-387 110-241 115-112 165-011 180-253 501-001 501-002 501-003 501-004 501-005 501-006 501-007 501-008 501-009 501-010 501-011 501-012 501-013 501-014 501-015 501-016 501-017 501-018 501-019 501-020 501-021 501-022 501-023 125-034 501-025 501-026 501-027 501-028 501-030 501-031

QTY

DESCRIPTION

REMARKS

INCL REF NO'S 1 - 6, 8, 10 - 48, SEE F/N 1

4 7 7 4 1 1 1 2 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 2 3 2 1 1 1 1 1 2 1 1 1

TRANSMISSION LOCK WASHER (7/16") BOLT (5/16-NC X 3/4") LOCK WASHER (5/16") BOLT (7/16-NC X 7/8) WASHER (3/4") LOCKNUT (3/4-NF) PLASTIC KNOB (5/8-NC, ORANGE) PLUG (08N, SQ) TRANSMISSION DUST COVER TRANSMISSION YOKE SPACER TRANSMISSION CASE OUPUT BEARING RETAINER INPUT BEARIING RETAINER TRANSMISSION COUNTERSHAFT SPACER TRANSMISSION WASHER TRANSMISSION WASHER TRANSMISSION WASHER COUNTERSHAFT ROLLER SPACER TRANSMISSION COUNTERSHAFT REVERSE IDLER GEAR SHAFT SHAFT RETAINER OUTPUT SHAFT (10-SPLINE, 6T) INPUT SHAFT (10-SPLINE, 24T) REVERSE IDLER GEAR (14T) CLUSTER GEAR LOW AND REVERSE GEAR (27 AND 6T) INTERMEDIATE GEAR (24T) SYNCHRONIZER SYNCHRONIZER BLOCKING RING TRANSMISSION INSERT CLUSTER GEAR ROLLER (3/4") OUTPUT SHAFT ROLLER (17/32") TRANSMISSION BEARING (2.44) INPUT SHAFT BEARING (2.8346") TRANSMISSION OIL BAFFLE TRANSMISSION SNAP RING LOCK RING (1-1/2") EXTERNAL SNAP RING (2.437") INTERNAL SNAP RING (2.828") EXTERNAL SNAP RING (1.390")

USE WITH LOCTITE

SINGLE TANG DOUBLE TANG SINGLE TANG, OUTSIDE

INCL BUSHING INCL WASHERS INCL BUSHING INCL REF NO.'S 30 AND 37

22 PER SET 13 PER SET

FOOTNOTES:

1. REFER TO ASSEMBLY INSTRUCTIONS 052-174.

NOTE:

02

ID0145493

52

TRANSMISSION

BEGINS WITH S/N 3M0844 REF PART NO. NUMBER

41.

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

QTY

501-033 1 501-034 1 501-035 1 501-036 1 501-097 500-2197 501-037 1 181-798 1 501-334 1 115-165 1 165-709 AR 165-710 AR 165-711 AR 165-712 AR 500-283 1 217-860 1

DESCRIPTION

INTERNAL SEAL (1.563") FRONT BEARING RETAINER GASKET OUTPUT BEARING RETAINER GASKET TRANSMISSION CAP SHIFT RAIL CAP DETENT SPRING (1/2" OD) TRANSMISSION CAP GASKET TRANSMISSION YOKE SPACER SHIFT LEVER PLUG (08N, ALN) SHIM (.003", GREEN) SHIM (.007", NATURAL) SHIM (.015", PINK) SHIM (.030", CORAL) DOWEL PIN (3/16" X 1/2") BALL SWITCH (NC)

REMARKS

INCL REF NO 47

INCL PIN

FOOTNOTES:

NOTE:

02

ID0145493

53

54

DRIVE TRAIN - AUTO GEAR TRANSMISSION ENDS WITH S/N 3M0839

7 23 22 8 21

14

5

28 19 10

30 15

13

32 32 9

16

26

33 29 31

20 27 18 15

17

12

3

2

11 8

25

1

6

4 3 25 24

01

ID0139047

55

DRIVE TRAIN - AUTO GEAR TRANSMISSION ENDS WITH S/N 3M0839 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

QTY

105-031 1 105-048 2 105-070 3 105-072 5 182-164 1 182-126 1 105-705 1 105-826 10 105-827 2 105-834 2 105-875 1 105-884 1 110-324 1 363-318 1 115-211 2 115-525 1 158-736 1 155-806 1 161-196 1 161-197 1 165-703 AR 165-921 1 170-157 1 170-162 170-236 1 180-711 1 180-723 1 115-010 180-760 181-838 1 501-122 4 182-166 1 182-165 1 182-168 105-091 4 105-213 4 182-167 182-105 115-003

DESCRIPTION

BOLT (3/8-NC X 1") BOLT (1/2-NC X 1-1/2") LOCK WASHER (1/2") LOCK WASHER (3/8") DRIVE LINE PARTS ASS'Y FLANGE YOKE (1.088"-14S) SET SCREW (1/4-NC X 3/8", CUP) BOLT (3/8-NC X 1") FLG LK BOLT (3/8-NC X 1-1/4") FLANGE LOCKNUT (3/8-NC) BOLT (1/2-NF X 3/4") WASHER (1/2") EXPANSION PLUG (3.750") GEAR BOX SUPPORT PLUG (08N, SQ, MAG) INTERNAL SNAP RING (3.543") HYDRAULIC MOTOR INTERNAL SEAL (1.750") REAR DIFFERENTIAL REAR DIFFERENTIAL (LIMITED SLIP) SHIM (.010") KEY (5/16" X 2-1/2") SHEAVE BUSHING (1.250"-SH, QD) BOLT GROUP KIT SHEAVE (4/3V-4.750"-SD, QD) YOKE (1.125"-SQ) CROSS/BEARING KIT (1.125") ZERK (02N, 22.5^) BRNG RD-CAP MOTOR COUPLER BOLT (3/8-NF X 7/8") FLANGE YOKE (1.088"-10S) FLANGE YOKE (2.875" BC) U-BOLT REPAIR KIT LOCK WASHER (5/16") LOCKNUT (5/16") DOUBLE CENTER YOKE (1-1/8") CROSS/BEARING KIT (1.062") ZERK (1/4-NF, STR)

REMARKS

INCL REF NO'S 28-33 GEAR BOX END TRANSMISSION END

SEAL W/ RTV SILICONE SEALER DANA 44 AXLES

INCL REF NO. 7

INCL REF NO. 33

FOOTNOTES:

NOTE:

01

ID0139047

56

57

58

59

60

GEAR BOX OUTPUT 2310, 3610 - W/DANA 44

28 27 15 25

7 19

26

9

6

25

20 9

1

23

4

6 11

10 11 21

12

17 10

22

24 14

11 9 3

5

11

18

13

16

7

2 8

2 DIFFERENTIAL SIDE

12

01

ID0139128

61

GEAR BOX OUTPUT 2310, 3610 - W/DANA 44 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

QTY

105-494 6 105-534 2 110-007 AR 110-172 AR 115-457 1 115-530 1 115-531 2 125-047 2 125-091 2 125-049 1 125-379 3 125-383 2 125-384 4 157-517 1 165-094 1 165-095 1 165-295 1 165-296 1 167-108 1 167-109 1 175-475 1 180-669 1 180-670 1 180-671 1 105-575 1 105-995 1 115-211 2 165-703 AR 115-525 1 110-324 1

DESCRIPTION

BOLT (9/16-NC X 1-3/4") DOWEL PIN (.375" X .875") MACHINERY BUSHING (1.375", 14GA) MACHINERY BUSHING (1.375", 18GA) EXTERNAL SNAP RING (2.500") INTERNAL SNAP RING (2.250) INTERNAL SNAP RING (1.750") BALL BEARING (2.165") BALL BEARING (2.165") BALL BEARING (2.165") NEEDLE BEARING (1.375") NEEDLE BEARING (1.375") THRUST WASHER RACE (1.375") INTERNAL SEAL (1.500") PINION GEAR GEAR GEAR BOX HOUSING GEAR BOX COVER INTERMEDIATE SHAFT OUTPUT SHAFT SPROCKET (60B16T) SPROCKET HUB SHIFT COLLAR ADAPTER (1.064") ROLL PIN (.50" X 1.25") FLG LOCKNUT (3/4-NF) PLUG (08N, SQ, MAG) SHIM (.010") INTERNAL SNAP RING (3.543") EXPANSION PLUG (3.750")

REMARKS

SEE FOOTNOTE 1 LOCTITE, SEE FOOTNOTE 2

SEAL WITH RTV SILICONE SEALER

NOT SHOWN:

FOOTNOTES:

1. MODEL 3610 BEGINS WITH S/N 3M0955 2. PINION NUT - FOR MORE INFORMATION SEE PARTS PAGES TITLED "DIFFERENTIAL-DANA 44 STD".

"DIFFERENTIAL-DANA 44-LIMITED SLIP" & ASSEMBLY INSTRUCTIONS 052-183.

NOTE:

01

ID0139128

62

63

64

FRONT DIFFERENTIAL MOUNT DANA 44

10 17 13 11 8 16 19 13

13

10 17

18

16

3 13 11 20

7

9

21

1

6

12

5 15

4

14 2

07

ID0107778

65

FRONT DIFFERENTIAL MOUNT DANA 44

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

105-994 105-357 178-295 115-499 105-404 105-462 125-770 105-970 105-937 105-826 107-595 106-096 115-483 125-403 125-771 160-377 160-408 181-982 183-585 183-586 178-296 313-120 313-556 363-350 363-438 107-594

QTY

DESCRIPTION

6 2 1 2 2 2 4 6 4 4 4 2 3 2 8 2 1 2 2 1 1 1 1 1 1 4

FLG LOCKNUT (5/8-NC) LOCKNUT (5/8-NC) PIN (1.0" DIA X 3.2" LG) KLIP RING (1.000") JAM NUT (3/4-NF) BOLT (5/8-NC X 2-1/4") COMPOSITION BUSHING (1") FLG LK BOLT (5/8-NC X 1-3/4") BOLT (3/8-NC X 1", ALN) FLG LK BOLT (3/8-NC X 1") BOLT (3/8-16 NC X 1.00", GD8) FLG BOLT (1/2-NC X 1-3/4") KLIP RING (1.25") BRONZE BUSHING (.625") COMPOSITION BUSHING (1.25") TIE ROD CLEVIS (3/4-NF) TIE ROD TAPERED INSERT (1.25") TAPERED PIN (1.25" X 3.5") PIN PIN (1.25" DIA X 3.91" LG) DIFFERENTIAL MOUNT DIFFERENTIAL MOUNT CYLINDER MOUNT BRACKET CYLINDER MOUNT BRACKET WASHER (HARDENED) (.406"ID X .812"OD)

REMARKS

SEE FOOTNOTE 1, OBSOLETE OBSOLETE

USED ON 363-350, REF NO 21,CYL MOUNT BRKT, OBSOLETE SEE FOOTNOTE 1 ENDS WITH S/N 3R0020 BEGINS WITH S/N 3R0021 OBSOLETE SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE 363-438 CYL MOUNT BRKT, 178-296 PIN & 105-826 FLG BOLT TOGETHER.

NOTE:

07

ID0107778

66

67

68

FRONT DIFFERENTIAL DANA 44

16 14

8

23

25

26

15 24 18 19

2 1 6

4 12 11 7

10 21

22

13

20

9 7

17

9 5 3 10

9 17 SEE FOOTNOTE 2

9 27 5 3

03

ID0139807

69

FRONT DIFFERENTIAL DANA 44

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

105-114 10 105-123 10 105-230 10 105-364 4 105-410 2 105-422 4 105-518 2 125-1065 4 105-995 1 125-735 8 155-808 4 160-117 2 160-415 2 160-402 1 160-403 1 180-729 1 161-135 1 161-136 1 167-137 1 181-552 4 182-084 2 182-087 2 115-002 115-500 205-671 2 161-137 1 161-138 1 180-279 2 180-778 1 180-723 1 115-010 180-760 363-414 1 105-400 2 105-451 AR

NOT SHOWN:

157-503

2

DESCRIPTION

REMARKS

LUG NUT (1/2-NF) LUG BOLT (1/2-NF X 1-1/2") LUG BOLT (1/2-NF X 1-1/2") BOLT (3/4-NF X 2", NYLOK) CASTLE NUT (3/4-NF) WASHER (3/4") COTTER PIN (1/8" X 1-1/2") TAPERED BEARING SET (2.250") FLG LOCKNUT (3/4-NF) FLANGE BUSHING (1") INTERNAL SEAL (3.000") SPINDLE FLANGE SPINDLE SHAFT RIGHT SPINDLE HOUSING LEFT SPINDLE HOUSING YOKE (1.125", SQ) LEFT AXLE RIGHT AXLE DRIVE SHAFT (1.125"SQ X 12.1") COMPOSITION BUSHING (.750") YOKE (1.209"-30S) CROSS/BEARING KIT (1-1/4") ZERK (02N90) SNAP RING HUB CAP FRT DIFFERENTIAL (STANDARD) FRT DIFFERENTIAL (LIMITED SLIP) WASHER (3/4") YOKE (1.062"-26S) CROSS/BEARING KIT (1-1/8") ZERK (02N22.5) BRNG RD-CAP AXLE BUMPER PAD BOLT (5/8-NC X 1-1/4") WAVE WASHER (3/4")

SEE FOOTNOTE 4 ENDS WITH S/N BEGINS WITH S/N

., SEE FOOTNOTE 5

SUPERCEDES 125-260 & 125-261

INCL REF NO

2, SEE FOOTNOTE 3

DRIVE SHAFT

DANA 44 AXLE

INCL SEAL (NOT SHOWN) INCL SEAL (NOT SHOWN) DANA 44

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2 LOCTITE

INTERNAL SEAL

FOOTNOTES:

1. AXLE BUMPER PAD (REF NO 25) IS NEEDED WHEN 3610 IS EQUIPPED WITH LARGE TIRES (29 X 12.50-15) IS MOUNTED WITH AN A222 OR AN A422 BACKHOE. 2. KING PIN PARTS ASS'Y: INITIALLY INSTALL 4 WAVE WASHERS (PER JOINT), TORQUE THE KING PIN BOLT 220-250 FOOT POUNDS: CHECK GAP BETWEEN WASHER AND FLANGED BUSHING= .005" TO .020"; REMOVE OR ADD WAVE WASHER(S) AS REQUIRED FOR GAP; REMOVE KING PIN BOLT, LOCKTITE, AND TORQUE 220-250 FOOT POUNDS. 3. BEFORE INSTALLING WHEELS ON TRACTOR, CLEAN LUG NUT CONICAL SEAT TO REMOVE PAINT; CLEAN WHEEL MOUNTING SURFACES (AXLE OR SPINDLE FLANGE AND WHEEL CENTER DISC) TO REMOVE PAINT. 4. TORQUE LUG NUTS (1/2-20 UNF) IN A CROSS PATTERN TO A FINAL TORQUE OF 150 FOOT POUNDS. 5. LUG BOLT 105-230 IS CURRENT PRODUCTION AND IS INTERCHANGEABLE WITH EARLIER UNITS. 105-230 SHOULD BE USED FOR ALL REPLACEMENTS IN SPINDLE 160-117.

03

ID0139807

70

FRONT DIFFERENTIAL DANA 60 HD

7

5 4 1

32

9

3

33 8 6

19

14

13

7

25

16

28 20

11 24

15 1

2 22 23

7

16

22 3

26

7 11

30 23

10

25

18

12 27

17 31

10 29 21

06

ID0134290

71

FRONT DIFFERENTIAL DANA 60 HD REF PART NO. NUMBER

QTY

161-279 1. 161-153 2 2. 160-418 1 3. 184-143 2 4. 181-981 2 5. 105-874 2 6. 183-584 2 7. 160-306 2 105-405 105-509 8. 161-230 1 9. 182-020 1 10. 160-160 2 105-426 11. 115-005 2 12. 182-099 2 115-002 13. 301-151 4 190-273 2 14. 105-825 4 15. 125-301 4 16. 105-404 2 17. 105-349 2 18. 105-424 10 19. 105-353 4 20. 105-451 AR 21. 105-516 2 22. 125-1065 4 23. 105-716 4 24. 125-716 8 25. 155-808 4 26. 160-187 2 27. 160-336 2 28. 180-061 4 29. 181-381 2 30. 182-103 2 31. 205-671 2 32. 105-362 1 33. 155-853 1

DESCRIPTION

FT DIFF PT ASS'Y (DANA 60 HDLS) SPINDLE HOUSING TIE ROD TAPERED INSERT (.750") TAPERED INSERT (1") FLG LK BOLT (3/8-NC X 1-1/2") TAPERED PIN (1" X 2.44") TIE ROD END (3/4-NF) CASTLE NUT (9/16-NF) COTTER PIN (1/8" X 1") FRONT DIFF HSG (DANA 60 HD LS) YOKE (1.184"-29S) SPINDLE FLANGE (1.573", 26S) LUG BOLT (3/4-NF X 1-13/16") ZERK (1/4-NF, 90) CROSS/BEARING KIT (1-17/32") ZERK (02N90) SPINDLE BOLT LOCK SPINDLE BOLT CONVERSION KIT FLG LK BOLT (3/8-NC X 3/4") COMPOSITION BUSHING (.750") JAM NUT (3/4-NF) CASTLE NUT (1-NF) LUG NUT (3/4-NF) BOLT (3/4-NF X 2-5/8",NLK GD8) SPRING WASHER (3/4") ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") SET SCREW (3/8-NC X 1/2") FLANGE BUSHING (1.000") INTERNAL SEAL (3.000") FRONT AXLE SHAFT (15.62", 35T) SPINDLE SHAFT & YOKE SPINDLE WASHER (.750") SPINDLE WASHER (1.000") AXLE YOKE (1.416", 35S) HUB CAP (1.982") FLG NUT (7/8-NF) INTERNAL SEAL (1.875")

REMARKS

INCL REF NO'S 1 - 3, 7 - 17, 19 - 34 SEE FOOTNOTE 1

SEE FOOTNOTE 2 & 3 INCL LUG BOLTS

INCL ZERK

INCL REF NO'S 13- 15, 19, 20, 24 & 28;

SEE F/N 4

SUOERCEDES 125-260 & 125-261

FOOTNOTES

1. LOCTITE INSERT (REF NO 3) INTO ARM OF SPINDLE HOUSING. 2. REFER TO DIFFERENTIAL ASSEMBLY INSTRUCTIONS 052-185.

3. REF NO 8, FRONT AXLE HOUSING, INCLUDES DIFFERENTIAL ASSEMBLY, GEARS, BEARINGS, AXLE SEALS & ETC. LESS AXLE SHAFTS, SPINDLES & ETC. 4. REFER TO INSTALLATION DIAGRAM 050-946

06

ID0134290

72

73

74

75

76

77

78

CARRIER

DANA 44 STANDARD

1 9 4 15

11

17

10

18

14 5 20 23 13

24 3

12

26 8

2

24 12

29

27 23 6 28

8

7

21

22 19 25

16 22

05

3

ID0109885

79

CARRIER

DANA 44 STANDARD REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

105-995 1 105-510 1 125-266 2 125-289 1 125-252 1 125-291 1 125-251 1 125-293 2 155-851 1 161-137 1 161-110 1 161-196 1 161-198 1 161-080 1 161-092 1 161-096 161-237 161-239 161-241 161-242 165-618 1 501-126 2 160-048 2 501-278 1 501-284 1 501-286 1 501-294 1 501-296 1 501-297 10 501-298 AR 501-299 AR 501-300 AR 501-301 AR 501-302 AR 501-303 AR 501-304 AR 501-305 AR 501-306 AR 501-307 AR 501-308 AR 501-318 1 501-125 2 501-323 1 501-289 501-325 10 157-503 2 501-569 1 501-373 1

DESCRIPTION

FLG LOCKNUT (3/4-NF) ROLL PIN (1/4" X 1-1/2") TAPERED RACE (3.265") TAPERED BEARING (1.125") TAPERED RACE (2.875") TAPERED BEARING (1.375") TAPERED RACE (3.000") TAPERED BEARING (1.796") INTERNAL SEAL (1.552") FT (STEERABLE) AXLE HOUSING REAR (RIGID) AXLE HOUSING REAR (RIGID) AXLE HOUSING REAR (STEERABLE) AXLE HOUSING FT (STEERABLE) AXLE HOUSING REAR (RIGID) AXLE HOUSING REAR (RIGID) AXLE HOUSING REAR (RIGID) AXLE HOUSING REAR (RIGID) AXLE HOUSING REAR (STEERABLE) AXLE HOUSING FRONT (STEERABLE) AXLE HOUSING CAP GASKET PINION GEAR WASHER (13/16") PINION GEAR PINION SHAFT DIFFERENTIAL COVER RING GEAR & PINION SET OIL SLINGER WASHER (.770") BOLT (3/8-NF X 3/4") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") PINION SHIM (.030") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") CARRIER SHIM (.003") CARRIER SHIM (.005") CARRIER SHIM (.010") CARRIER SHIM (.030") AXLE GEAR KIT MACHINERY BUSHING (1.784") CARRIER HOUSING CARRIER PARTS ASS'Y FLG LK BOLT (5/16-NC X 5/8") INTERNAL SEAL (1.313") OIL SLINGER OIL SLINGER

REMARKS

3500 & 3610. SEE FOOTNOTE 1 3500. SEE FOOTNOTE 1 3610. SEE FOOTNOTE 1 3500. SEE FOOTNOTE 1 2310. SEE FOOTNOTE 1 2310. SEE FOOTNOTE 1 2310. SEE FOOTNOTE 3 3610. SEE FOOTNOTE 3 3500 & 3700. SEE FOOTNOTE 3 3500 & 3700. SEE FOOTNOTE 3

INCLUDE REF NO.'S 2, 11, 12, 13, 14, 19, 23 & 24

INCL REF NO'S 2,12,13 & 14 SEE FOOTNOTE 2

FOOTNOTES:

1. INCLUDES; AXLE TUBES & DIFFERENTIAL CENTER CASTING, & REF NO'S 1-9; 11-29; LESS AXLE SHAFTS. 2. USED IN STEERABLE AXLES ONLY, REFER TO ASSEMBLY INSTRUCTIONS 052-182.

3. INCLUDES AXLE TUBES, DIFF. CENTER SECTION CASTING, DIFF. BEARING CAPS, AND BOLTS. STEERABLE AXLE HOUSING INCLUDES 2 P/N 157-503 AXLE SEALS; LESS GEARS, BEARINGS, HOUSING COVER, AND AXLE SHAFTS. NOTE:

05

ID0109885

80

CARRIER

DANA 44 LIMITED SLIP

24 13

5

23

19 16

1

14 18

8 3

15

20

7 4

25

2

10 29 11

6

22 25

28 9

20

28 17 27

12

3

29 10 25 26

6

21

06

ID0138977

81

CARRIER

DANA 44 LIMITED SLIP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

125-251 1 125-252 1 125-266 2 125-289 1 125-291 1 125-293 2 155-851 1 161-138 1 161-111 1 161-197 1 161-199 1 161-081 1 161-093 1 161-236 161-238 161-240 161-241 161-242 165-618 1 501-126 2 501-274 1 501-284 1 501-286 1 501-294 1 105-995 1 501-296 1 501-297 10 501-298 AR 501-299 AR 501-300 AR 501-301 AR 501-302 AR 501-303 AR 501-304 AR 501-305 AR 501-306 AR 501-307 AR 501-308 AR 501-325 10 157-503 2 501-569 1 501-373 1 501-592 2 501-593 2 501-594 1 501-595 2 501-596 2

DESCRIPTION

TAPERED RACE (3.000") TAPERED RACE (2.875") TAPERED RACE (3.265") TAPERED BEARING (1.125") TAPERED BEARING (1.375") TAPERED BEARING (1.796") INTERNAL SEAL (1.552") FRONT DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) FRONT DIFF HSG (DANA 44 LS) COVER GASKET CUP WASHER (.812") CARRIER PARTS ASS'Y DIFFERENTIAL COVER RING GEAR & PINION SET OIL SLINGER (1.126") FLG LOCKNUT (3/4-NF) WASHER (.770") BOLT (3/8-NF X 3/4") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") PINION SHIM (.030") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") CARRIER SHIM (.003") CARRIER SHIM (.005") CARRIER SHIM (.010") CARRIER SHIM (.030") FLG LK BOLT (5/16-NC X 5/8") INTERNAL SEAL (1.313") OIL SLINGER OIL SLINGER CLUTCH PACK RETAINER RING PINION GEAR SHAFT SIDE GEAR PINION GEAR

REMARKS

3500, 3610 & 3700; SEE FOOTNOTE 1 3500 & 3700; SEE FOOTNOTE 1 3610; SEE FOOTNOTE 1 3500 & 3700; SEE FOOTNOTE 1 2310; SEE FOOTNOTE 1 2310; SEE FOOTNOTE 1 2310; SEE FOOTNOTE 3 3610; SEE FOOTNOTE 3 3500 & 3700; SEE FOOTNOTE 3 3500 & 3700; SEE FOOTNOTE 3 3500, 3610 & 3700; SEE FOOTNOTE 3

INCL REF NO'S 10 & 25 - 29 INCL REF NO. 15

SEE FOOTNOTE 2

FOOTNOTES:

1. INCLUDES: AXLE TUBES & DIFFERENTIAL CENTER CASTING, & REF NO'S 1-7; 9-29; LESS AXLE SHAFTS. 2. USED IN STEERABLE AXLES ONLY; REFER TO ASSEMBLY INSTRUCTIONS 052-183 3. INCLUDES AXLE TUBES, DIFF. CENTER SECTION CASTING, DIFF. BEARING CAPS, AND BOLTS. STEERABLE AXLE HOUSINGS INCLUDE (2) P/N 157-503 AXLE SEALS; LESS GEARS, BEARINGS, HOUSING COVER, AND AXLE SHAFTS.

06

ID0138977

82

DIFFERENTIAL

DANA 60 HD LIMITED SLIP

21 25 2

10 27

8

76

9 20

5 13

14

19

5 17 1 26

4 24

23

23 11

13

15

22 12

3

18 17 19

24

4

16

09

ID0026651

83

DIFFERENTIAL

DANA 60 HD LIMITED SLIP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

105-002 4 105-362 1 105-516 1 125-1066 2 155-807 4 125-285 1 125-286 1 125-295 1 125-296 1 155-853 1 157-569 1 161-230 1 161-232 1 161-234 1 161-233 1 161-283 1 161-285 1 161-286 1 161-284 1 165-613 1 501-142 AR 501-143 AR 501-144 AR 501-145 AR 501-149 1 501-150 12 501-153 10 501-160 2 501-161 1 501-162 2 501-163 AR 501-164 AR 501-165 AR 501-166 AR 501-167 AR 501-168 AR 501-169 AR 501-287 1 501-766 2 501-341 1 501-767 1 161-278 1 501-425 1

DESCRIPTION

BOLT (1/2-NC X 2-1/4") FLG NUT (7/8-NF) ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") INTERNAL SEAL (1.500") TAPERED BEARING(1.250") TAPERED RACE (2.875") TAPERED BEARING (1.625") BEARING RACE (3.500") INTERNAL SEAL (1.875") INTERNAL SEAL (1.875") FRONT DIFF HSG (DANA 60 HD LS) FRONT DIFF (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) FRONT DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) COVER GASKET SHIM (.003") SHIM (.005") SHIM (.010") SHIM (.032") OIL SLINGER (1.258") BOLT (1/2-NF X 1-1/8") FLG LK BOLT (3/8-NC X 5/8") SPIDER GEAR SPIDER SHAFT PINION GEAR SHIM (.032") SHIM (.003") SHIM (.005") SHIM (.010") SHIM (.030") SHIM (.003") SHIM (.005") SHIM (.010") DIFFERENTIAL COVER AXLE GEAR (1.5" , 35S) CLUTCH PACK RING GEAR & PINION (5.86:1) DIFFERENTIAL CARRIER (LMT-SLP) OIL BAFFLE

REMARKS

LOCTITE (RED RC271 / RC272) SUPERCEDES 125-260 & 125-284

FRONT ONLY 3500, 3700, & RT40 REAR W/GEARS; SEE F/N 2; 3500,3610,3700,RT36,RT40 INCL REF #28 W/GEARS; SEE F/N 2; 3500, 3700, & RT40 W/GEARS; SEE F/N 2; 3610 & RT36 W/GEARS; SEE F/N 2; 3500, 3700, & RT40 INCL REF #28 W/O GEARS; SEE F/N 3; 3500,3610,3700,RT36,RT40 INCL REF #28 W/O GEARS; SEE F/N 3; 3500, 3700, & RT40 W/O GEARS; SEE F/N 3; 3610 & RT36 W/O GEARS; SEE F/N 3; 3500, 3700, & RT40 INCL REF #28

INCL REF NO'S 2,6-10,12,13,15,20,21, & 27.

INCL REF NO'S 3,17-19,23 & 24 FRONT

FOOTNOTES:

1.

2.

3.

REFER TO ASSEMBLY INSTRUCTIONS 052-184 INCLUDES AXLE TUBES, DIFFERENTIAL CENTER CASTING, & REF NO'S 1-9, 12-28.

LESS PINION SEAL & AXLE SHAFTS. INCLUDES AXLE TUBES, DIFFERENTIAL CENTER CASTING, & REF NO 1 BOLTS, & DIFF CASE BEARING CAPS. STEERABLE AXLE HOUSINGS INCL (4) P/N 155-807 SEALS; LESS PINION SEAL, GEARS, BEARINGS, HOUSING COVER, & AXLE SHAFTS.

NOTE:

09

ID0026651

84

RIGTH ANGLE DRIVE

30

37

35

29 31

24 11

3

28 7

25

6 34 11

20

16

8

12 37

22 23

33

27 37

17

18 9

14

19 5 38

21

36

39 40 15

1

26 18

12

13 32

2 41

10

06

4

ID0125057

85

RIGTH ANGLE DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

QTY

105-045 1 105-047 8 105-065 2 105-075 8 105-088 1 105-121 2 105-249 2 105-304 2 105-305 2 107-902 10 105-834 4 115-112 2 125-215 1 125-216 1 105-833 4 125-605 1 155-809 1 165-070 1 165-204 1 165-208 1 165-300 1 165-481 1 165-607 3 165-609 3 165-627 3 105-118 3 310-083 1 165-612 1 165-625 2 165-927 1 170-063 1 170-133 1 170-107 170-238 1 180-618 1 180-766 1 182-054 1 300-851 1 125-304 1 105-826 18 301-619 1 105-066 4 105-827 4 105-158 20

DESCRIPTION

BOLT (1/2-NC X 1-1/4", NYLOK) LOCKNUT (3/8-NC) LOCKNUT (1/2-NC) BOLT (3/8-NC X 2") WASHER (9/16") BOLT (1/2-NC X 1") CARRIAGE BOLT (3/8-NC X 1.250") JAM NUT (1-5/16-NF) TANG LOCK WASHER (1.322") FLG BOLT (3/8-NC X 1.250", FER) FLG LOCKNUT (3/8-NC) PLUG (08N, SQ) TAPERED BEARING (1.687") TAPERED RACE (3.265") FLG LOCKNUT (1/2-NC) FLANGE BEARING (1.250") INTERNAL SEAL (1.500") RING GEAR/PINION PARTS ASS'Y RING GEAR COVER PLATE PINION COVER R.A.D. HOUSING YOKE & SHAFT GASKET (.005") GASKET (.015") GASKET (.031") WASHER (3/8") SUPPORT PLATE SHIM (.035") PINION COVER GASKET KEY (1/4" X 1-1/4") BELT SET (4/3V-53.04", 2 PER) SHEAVE BUSHING (1-1/4"-SK) BOLT GROUP KIT SHEAVE (4/3V-8.0"-SK) RING GEAR HUB CROSS/BEARING KIT (1-1/8") PINION YOKE BEARING SUPPORT BRACKET TAPERED BEARING/RACE FLG LK BOLT (3/8-NC X 1") SUPPORT PLATE BOLT (1/2-NC X 1-3/4") FLG LK BOLT (3/8-NC X 1-1/4") CAMWASHER (3/8")

REMARKS

SEE FOOTNOTE 1

INCL REF NO'S 8,9,13 - 15, 18, & 36

SEE FOOTNOTE 2

FOOTNOTES:

1. TORQUE VALUE IS 50 TO 55 FT-LBS FOR BOLTS 2. CARE WILL NEED TO BE TAKEN NOT TO GET SILICON ON THE SURFACE WHERE THE NORD-LOCK DISK WASHER SEATS.

NOTE:

06

ID0125057

86

NOTES:

ID0134963

87

FRAME COMPONENTS

ID0135068

88

HOOD AND GRILLE ENDS WITH S/N 3R0020

5

19

18

22 3 1

8

8

9

16 3

25

14

7

17

10

4

4 20

23

21

3

13

1

6

11

12

15

2

8

24 10

01

ID0138945

89

HOOD AND GRILLE

ENDS WITH S/N 3R0020 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

105-003 105-085 105-118 105-508 105-814 105-818 105-822 105-826 502-001 105-834 105-841 105-866 110-222 110-223 110-224 110-253 110-492 115-656 313-070 313-160 313-073 362-573 362-574 501-325 362-581 105-284

QTY

DESCRIPTION

3 2 4 2 2 2 1 5 1 3 4 4 2 2 2 4 1 2 1 1 1 1 1 2 1 2

FLG LOCKNUT (5/16-NC) LOCKNUT (1/4-NC) WASHER (3/8") COTTER PIN (3/32" X 1") FLG LOCKNUT (3/8-NC) BOLT (1/4-NC X 1-1/2") FLG BOLT (5/16-NC X 1/2") FLG BOLT (3/8-NC X 1-1/4") GROMMET (3/8") FLG LOCKNUT (3/8-NC) CLIP NUT (5/16-NC) FLG BOLT (5/16-NC X 1-1/4") HOOD LATCH LATCH BRACKET ANCHOR BRACKET POP RIVET (3/16" x 1/2") J-CLIP (.343") FRICTION WASHER (1/2") HOOD HOOD HOOD PROP ROD GRILLE HOOD EXTENSION FLG LK BOLT (5/16-NC X 5/8") COVER PLATE WASHER (3/16")

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0138945

90

HOOD AND GRILLE

BEGINS WITH S/N 3R0021 8

5

19

18

8

22

11

16 14

12

7

4

4 20

13

23 3

8

1 17 15

2

10

6 24

21

11

01

12

ID0138946

91

HOOD AND GRILLE

BEGINS WITH S/N 3R0021 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

105-003 105-085 105-118 105-508 105-814 105-818 105-284 105-826 502-001 105-834 105-841 105-823 110-222 110-223 110-224 110-253 362-581 115-656 313-507 313-073 362-508 362-509 501-325 300-988

QTY

2 2 1 2 2 2 2 4 1 3 8 8 2 2 2 4 1 2 1 1 1 1 2 -

DESCRIPTION

REMARKS

FLG LOCKNUT (5/16-NC) LOCKNUT (1/4-NC) WASHER (3/8") COTTER PIN (3/32" X 1") FLG LOCKNUT (3/8-NC) BOLT (1/4-NC X 1-1/2") WASHER (3/16") FLG LK BOLT (3/8-NC X 1-1/4") GROMMET (3/8") FLG LOCKNUT (3/8-NC) CLIP NUT (5/16-NC) FLG LK BOLT (5/16-NC X 3/4") HOOD LATCH LATCH BRACKET ANCHOR BRACKET POP RIVET (3/16" x 1/2") COVER PLATE FRICTION WASHER (1/2", NYLON) HOOD HOOD PROP ROD GUARD HOOD EXTENSION FLG LK BOLT (5/16-NC X 5/8") HYDRAULIC RESERVOIR

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0138946

92

SEAT

10

8

13

9

4

14

15

1 3 6

7

16 5

12

1

3

11 2

11 2

C

802-204

93

SEAT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

QTY

105-003 12 105-117 3 501-325 8 105-267 4 329-049 1 110-043 2 110-126 1 110-253 3 115-355 1 115-425 1 115-445 115-428 217-750 115-477 2 115-563 1 250-622 1 325-292 1 105-825 1 105-834 1

DESCRIPTION

FLG LOCKNUT (5/16-NC) WASHER (5/16") FLG LK BOLT (5/16-NC X 5/8") CUP WASHER (5/16") SEAT PROP ROD HINGE (6") BOLT-ON CLAMP (1/2") POP RIVET (3/16" X 1/2") GROMMET (1-3/8") SEAT REPLACEMENT SEAT ADJUSTABLE TRACK SEAT SWITCH GRIP RING (.375") COMPRESSION SPRING MANUAL COMPARTMENT SEAT DECK FLG LK BOLT (3/8-NC X 3/4") FLG LOCKNUT (3/8-NC)

REMARKS

INCL TRACK AND SWITCH

CURRENT PRODUCTION

FOOTNOTES

NOTE:

C

802-204

94

CONSOLE AND STEPS

11 10

5 4

9

1 8

3 7

2

2

6 14 12

13

3

2 3

02

ID0139048

95

CONSOLE AND STEPS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

501-325 4 105-827 12 105-834 12 105-361 1 115-318 AR 105-825 2 364-146 1 364-455 1 313-088 1 365-446 1 364-143 1 160-428 1 110-663 1 301-617 1 115-355 1 105-118 2

DESCRIPTION

FLG LOCK BOLT (5/16-NC X 5/8") FLG LOCK BOLT (3/8-NC X 1-1/4") FLG LOCKNUT (3/8-NC) JAM NUT (13/16-NF) BULK NON-SKID (6",SOLD PER 1') FLG BOLT (3/8-NC X 3/4") RIGHT STEP FUEL TANK RIGHT STEP FUEL TANK CONSOLE CONSOLE LEFT STEP FUEL TANK STEERING WHEEL STEERING WHEEL CAP CONSOLE SUPPORT GROMMET (1-3/8") WASHER (3/8")

REMARKS

USE 4 @ 15.5" ENDS WITH S/N 3R0020 BEGINS WITH S/N 3R0021 ENDS WITH S/N 3R0020 BEGINS WITH S/N 3R0021

NOT SHOWN:

216-004

2

COVER (2GA)

USE WITH CONSOLE 313-088

FOOTNOTES:

NOTE:

02

ID0139048

96

FENDERS AND COVERS

16

5 23

22

9

15

12 25

OLD STYLE

24

3

1

31 12

10

29

5

18 15

7

3 17 19 11

28 13

6 2

11 27

14

14 27

26 30 7

30

20

4 26

21

8

08

ID0109861

97

FENDERS AND COVERS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

QTY

DESCRIPTION

105-214 2 FLG SCREW (#10-24 X 1/2") 105-823 4 FLG LK BOLT (5/16-NC X 3/4") 105-826 6 FLG BOLT (3/8-NC X 1") 105-827 6 FLG LK BOLT (3/8-NC X 1-1/4") 110-330 1 DUST BOOT 105-841 4 CLIP NUT (5/16-NC) 107-011 4 CLIP NUT (3/8-NC) 105-853 4 CLIP NUT (3/8-NC) 105-854 6 CLIP NUT (3/8-NC) 300-986 1 VALVE MOUNT PLATE 106-039 2 NUTSERT (3/8-NC) 362-575 1 VALVE BLOCK COVER 328-641 1 RIGHT FENDER 300-987 1 RIGHT REAR FENDER 328-647 1 LEFT FENDER 323-670 1 LEFT REAR FENDER 328-673 1 TUNNEL TOP 328-669 2 TUNNEL SIDE 328-649 1 SHIFTER COVER 328-670 1 SHIFTER COVER 115-686 AR BULK EDGE (5/32",SOLD PER 1") 328-668 2 BRUSH 106-049 4 SCREW (#10-24 X 3/4", PLPS) 106-048 4 LOCKNUT (#10-24) 328-671 1 RIGHT FLOOR DECK 328-672 1 LEFT FLOOR DECK 328-681 1 SEAT SPACER 105-865 4 BOLT (1/4-NC X 3/4", GD8) 105-897 4 CLIP NUT (1/4-NC) 105-834 2 FLG LOCKNUT (3/8-NC) 105-260 8 CLIP NUT (3/8-NC) 105-825 8 FLG LK BOLT (3/8-NC X 3/4") 328-680 1 BOOT PLATE 106-445 6 POP RIVET (1/8" X 3/8") 107-425 6 NUTSERT (3/8-NC) 105-214 6 FLG SCREW (#10-24 X 1/2")

REMARKS

OBSOLETE OBSOLETE BEGINS WITH S/N 3R0021 ENDS WITH S/N 3R0020 ENDS WITH S/N 3R0020 BEGINS WITH S/N 3R0021 ENDS WITH S/N BEGINS WITH S/N

ENDS WITH S/N 3M0833.

BEGINS WITH S/N 3M0844; SEE FOOTNOTE 1 USE 1 @ 9". ENDS WITH S/N ENDS WITH S/N 3R0020 ENDS WITH S/N 3R0020 ENDS WITH S/N 3R0020

BEGINS WITH S/N 3M0844, SEE FOOTNOTE 1 BEGINS WITH S/N 3M0844, SEE FOOTNOTE 1 BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

1. THESE PARTS USED IN CONJUNCTION WITH T96 TRANSMISSION.

NOTE:

08

ID0109861

98

99

100

COVERS AND SPOILS FLAPS

17 11

11

14

9

10

13

12

15

6

5

5 4

9 12

6

5

4

5 16

1 18

3

12

20 19

7 2 8

4 4

01

ID0139240

101

COVERS AND SPOILS FLAPS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

106-039 2 106-502 4 105-825 2 105-823 8 106-038 10 362-276 2 300-837 1 362-770 1 105-873 6 105-826 4 105-118 5 105-117 7 105-834 5 328-679 1 115-303 1 115-304 1 105-874 1 105-808 1 181-861 1 105-047 1

DESCRIPTION

REMARKS

NUTSERT (3/8-NC) CLIP NUT (5/16-NC) FLG LK BOLT (3/8-NC X 3/4") FLG LK BOLT (5/16-NC X 3/4") NUTSERT (5/16-NC) SLOT COVER PINION GUARD BELT GUARD FLG LK BOLT (5/16-NC X 1") FLG LK BOLT (3/8-NC X 1") WASHER (3/8") WASHER (5/16") FLG LOCKNUT (3/8-NC) SPOILS FLAP (12" X 27") SPOILS FLAP (6" X 21") SPOILS FLAP (6" X 13") FLG LK BOLT (3/8-NC X 1-1/2") BOLT (3/8-NC X 7") SPACER LOCKNUT (3/8-NC)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139240

102

TIRE - TUBE - WHEEL DANA 44

4 5

7

12

SEE FOOTNOTE 2

11 3 8 SEE FOOTNOTE 1 SEE FOOTNOTE 1

10 SEE FOOTNOTE 1

6

9 2

05

1 ID0126503

103

TIRE - TUBE - WHEEL DANA 44

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

QTY

DESCRIPTION

105-065 AR LOCKNUT (1/2-NC) 105-071 AR WASHER (1/2") 105-112 AR CARRIAGE BOLT (1/2-NC X 8") 107-419 AR CARRIAGE BOLT (1/2-NC X 10") 107-1270 AR CARRIAGE BOLT (1/2-NC X 9") 205-105 4 TIRE (26 X 12.0-12) 205-844 T/W (26 X 12.0-12) 205-845 T/W (26 X 12.0-12) 205-148 4 TIRE (26 X 12.0-12, RIM GUARD) 205-878 T/W (26 X 12.0-12, RIM GUARD) 205-375 TIRE & WHEEL ASS'Y (26 X 12-12) 205-880 T/W (26 X 12.0-12, RIM GUARD) 205-102 4 TIRE (29 X 12.50-15) 205-790 T/W (29 X 12.50-15) 205-870 T/W (29 X 12.50-15) 205-1033 4 T/W (26 X 12-12 TL) 205-163 TUBE (26 X 12.0-12) 205-160 TUBE (29 X 12.50-15) 205-171 4 VALVE STEM (.453/.625") 205-161 VALVE STEM (625") 205-165 VALVE CAP 205-290 4 WHEEL (8.5 X 12) 205-374 4 WHEEL WELDMENT 205-202 4 WHEEL (8.0 X 15) 205-1032 4 WHEEL 375-097 AR WHEEL WEIGHT (12", 100#) 105-371 AR BOLT (3/4-NC X 6-1/2") 105-372 AR LOCKNUT (3/4-NC) 375-059 AR WHEEL WEIGHT (15", 100#)

REMARKS

2 PER WEIGHT 2 PER WEIGHT 2 PER WEIGHT, USE WITH 205-202 2 PER WEIGHT, SEE FOOTNOTE 4 2 PER WEIGHT, USE WITH WHEEL 205-1032 INCL REF NO'S 4, 6, 7 & 8; OBSOLETE INCL REF NO'S 4,5 & 8; OBSOLETE INCL REF NO'S 4, 6, 7 & 8 INCL REF NO'S 4, 6, 7 & 8, SEE FOOTNOTE 5 INCL REF NO'S 4,5 & 8 FOOTNOTE 3; OBSOLETE INCL REF NO'S 4 THRU 8, SEE FOOTNOTE 3; OBSOLETE INCL REF NO'S 4,5 & 8, SEE FOOTNOTE 3; OBSOLETE INCL REF NO'S 4,5 & 8 INCL REF NO. 7 INCL REF NO. 7, SEE FOOTNOTE 3; OBSOLETE INCL REF NO. 7 INCL REF NO. 7, SEE FOOTNOTE 3 EARLY STYLE OFFSET CENTER FOOTNOTE 3 SMALL OFFSET CENTER - USE BOLT 105-1270 1 PER WHEEL; USE WITH 205-290 OR 205-374 WHEEL 2 PER WEIGHT 2 PER WEIGHT 2 PER WHEEL; USE WITH 205-202 WHEEL

NOT SHOWN:

FOOTNOTES:

1. BEFORE INSTALLING WHEELS ON TRACTOR, CLEAN LUG NUT CONICAL SEAT TO REMOVE PAINT; CLEAN WHEEL MOUNTING SURFACE (AXLE OR SPINDLE FLANGE AND WHEEL CENTER DISC) TO REMOVE PAINT. 2. TORQUE LUG NUTS (1/2-20 UNF) IN A CROSS PATTERN TO A FINAL TORQUE OF 150 FT LBS. 3. 29X12.5-15 TIRES ARE NO LONGER FACTORY APPROVED FOR USE ON UNITS WITH DANA 44 AXLES. SEE HD DANA 60 PARTS PAGES FOR MORE INFORMATION. 4. USED WITH PART NUMBER 205-374 5. USES PART NUMBER 205-374 NOTE:

05

ID0126503

104

105

106

107

108

BACKFILL BLADE

6 13

4

17

12

1 2 3

16

22 9 15 8 22 19

10

10

14

13 6 7

5

11

18

13 21 6

20

5

04

ID0026675

109

BACKFILL BLADE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

106-516 6 105-497 6 185-347 1 105-826 2 105-970 6 106-096 4 115-002 1 115-775 1 178-976 1 125-445 1 125-771 2 181-974 1 181-981 2 181-982 4 179-338 1 179-337 1 183-584 2 183-587 2 183-588 1 185-350 1 313-027 1 300-4590 1 335-027 1 313-037 313-034 107-779 2

DESCRIPTION

FLG BOLT (5/8-NC X 1-1/2",FER) CAM WASHER (5/8") BFB SWING RETAINER FLG LK BOLT (3/8-NC X 1") FLANGE BOLT (5/8-NC X 1-3/4", GD8) FLANGE BOLT (1/2-NC X 1-3/4", GD8) ZERK (02N90) FRICTION WASHER (4.300 X .062" THK") FRICTION WASHER (4.300 X .031" THK") BRONZE BUSHING (4.259") COMPOSITION BUSHING (1.25") TAPERED INSERT (1.5") TAPERED INSERT (1") TAPERED INSERT (1.25") TAPERED PIN (1.500" X 5.850") TAPERED PIN (1.250" X 11.590") TAPERED PIN (1.000" X 2.440") TAPERED PIN (1.250" X 3.000") TAPERED PIN (1.250" X 3.940") BFB SWING POST BLADE MOUNT BLADE MOUNT BACKFILL BLADE (64") - DOZER CUTTING EDGE 64" - TURF BACKFILL BLADE (64") - TURF DOWEL PINS (5/8 X 2.000)

REMARKS

LOCTITE 271 OR 277 & TORQUE TO 300 FT LBS.

USE LOCTITE 271 OR 277 USE LOCTITE 271 OR 277

OLD STYLE STANDARD WELD-ON OPTIONAL USE LOCTITE # 680

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0026675

110

TILT BACKFILL BLADE (64")

5 13

3

14 10

6

1

9 2 11 8 4

7

2

12

03

ID0164981

111

TILT BACKFILL BLADE (64") REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

190-1678 190-422 362-649 1 313-075 2 105-874 1 105-303 4 105-379 1 105-826 2 106-029 2 107-011 2 105-854 2 107-011 2 105-854 2 115-483 1 181-981 1 183-584 1 183-592 1 328-623 1 313-037 1 105-072 1 105-118 1

DESCRIPTION

REMARKS

64" TILT BACKFILL BLADE-RT40/45 64" TILT BFB KIT TILT CYLINDER COVER RETAINER TILT BLADE BOLT (3/8-NC X 1-1/2") FLG BOLT (5/8-NC X 2-1/2") BOLT (3/4-NC X 1-1/4", NLK) FLG LK BOLT (3/8-NC X 1") BOLT (3/8-NC X 3/4", BUT SOC) CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) KLIP RING (1-1/4") TAPERED INSERT (1") TAPERED PIN (1" X 2.44") PIN (1.25" X 1.625") TILT BACKFILL BLADE (64")-DOZER CUTTING EDGE (64") - TURF LOCK WASHER (3/8") WASHER (3/8")

INCL REF NO.'S 1-6, 8-12, SEE FOOTNOTES 1 & 2 INCL REF NO.'S 1-6, 8-12, SEE FOOTNOTES 1 & 2

LOCTITE & TORQUE TO 225 FT LBS 4 SLOT CYL COVER (362-649) 2 SLOT CYL COVER (362-649) 4 SLOT CYL COVER (362-649) OBSOLETE 2 SLOT CYL COVER (362-649) OBSOLETE

WELD-ON

NOT SHOWN:

FOOTNOTES:

1. FOR ADDITIONAL KIT PARTS REFER TO PAGE TITLED "TILT BLADE HYDRAULICS".

2. THE RT40 AND RT45 USE KIT 190-1678. THE 3500 AND 3610 USE KIT 190-422.

NOTE:

REFER TO INSTALLATION INSTRUCTIONS 060-011.

03

ID0164981

112

2-POST ROPS

5

1

4

1

11

10 3 11

8

2 7

9 2

6

G

802-220

113

2-POST ROPS REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

PART NUMBER 105-071 105-340 105-384 105-831 110-272 306-362 106-039 362-582 105-826 362-583 106-190 105-383

QTY 2 4 4 2 1 1 2 1 2 1 4 4

DESCRIPTION WASHER (1/2") FLG LOCKNUT (3/4-NC) WASHER (3/4") FLG LK BOLT (1/2-NC X 1-1/2") SEAT BELT SET 2-POST ROPS NUTSERT (3/8-NC) LEFT ROPS MOUNT COVER FLG LK BOLT (3/8-NC X 1") RIGHT ROPS MOUNT COVER BOLT (3/4-NC X 6-1/2", GD8) BOLT (3/4-NC X 6")

REMARKS

SEE FOOTNOTE 3 BEGINS WITH S/N 3R0021 - 3610

USE WITH 3500, 3700, & 5000. SEE FOOTNOTE 1 USE WITH 3610. SEE FOOTNOTE 2

FOOTNOTES

1. LOCATE THE HEAD OF THE ROPS MOUNTING BOLTS, BOTH SIDES, TO THE FRONT OF THE MACHINE. 2. LOCATE THE HEAD OF THE ROPS MOUNTING BOLTS, BOTH SIDES, TO THE BACK OF THE MACHINE. 3. WHEN ORDERING NEW SEAT BELT YOU WILL NEED NEW SEAT DECK 325-292.

NOTE:

G

802-220

114

4-POST ROPS 3 3

4 3

2 2

4

2

14 2

13 11

18 2

10

1

2

1 1

15

2

16

9

6 7 MODEL 3610

17

FOOTNOTE 1

12

5 6

19

20

7

10

5 7

8

10 6

9 9

5

10 7

MODEL 3500/3700 FOOTNOTE 2

6

07

ID0109881

115

4-POST ROPS REF PART NO. NUMBER

QTY

DESCRIPTION

190-424 4-POST ROPS CONVERSION KIT 1. 105-089 4 LOCKNUT (5/16-NC) 2. 105-117 8 WASHER (5/16") 3. 106-243 4 SCREW (5/16-NC X 1-1/2") 4. 105-285 4 BOLT (5/16-NC X 1-3/4") 5. 105-340 4 FLG LOCKNUT (3/4-NC) 6. 106-190 4 BOLT (3/4-NC X 6-1/2", GD8) 7. 105-384 4 WASHER (3/4") 8. 105-475 4 WASHER (1/2") 9. 105-831 10 FLG LK BOLT (1/2-NC X 1-1/2") 10. 105-833 14 FLG LOCKNUT (1/2-NC) 11. 105-969 6 FLG BOLT (5/8-NC X 1-1/2") 12. 105-994 6 FLG LOCKNUT (5/8-NC) 13. 117-1027 1 HEADLINER INSULATION 14. 306-190 1 TOP COVER 15. 306-237 2 REAR LEG 16. 306-238 1 LEFT FRONT LEG 17. 306-239 1 RIGHT FRONT LEG 18. 306-240 1 TOP FRAME 19. 105-472 4 BOLT (1/2-NC X 5") 20. 313-399 2 REAR HANDLE

REMARKS

INCL REF NO'S 1 - 18

SEE FOOTNOTES 1 & 2

EXPORT ONLY - ORDER SEPARATELY EXPORT ONLY - ORDER SEPARATELY

FOOTNOTES:

1.

2.

MODEL 3610: LOCATE THE HEAD OF THE ROPS MOUNTING BOLTS, BOTH SIDES, TO THE BACK OF THE MACHINE. MODEL 3500/3700: LOCATE THE HEAD OF THE ROPS MOUNTING BOLTS, BOTH SIDES, TO THE FRONT OF THE MACHINE.

NOTE:

07

ID0109881

116

NOTES:

ID0134963

117

CONTROL COMPONENTS

ID0135065

118

FOOT THROTTLE

8 4 12 17

9

5

1 4

17 5

1 15 8

9

8

11

5 16

13

4 9

3

7

21

14

18 2

2

6

20

8

10

23 16 ENDS WITH S/N 3R0020

F

22

4

19

9

5

BEGINS WITH S/N 3R0021

802-229

119

FOOT THROTTLE REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

2 3 1 2 2 1 1 2 2 1 1 1 1 1 1 2 2 1 1 1 1 2 2

105-079 105-085 105-106 105-152 105-508 183-799 106-018 110-067 110-082 105-118 116-324 183-798 110-027 110-053 365-082 105-509 106-270 328-621 301-614 301-613 361-484 105-284 105-342

DESCRIPTION

REMARKS

LOCK WASHER (1/4") LOCKNUT (1/4-NC) BOLT (1/4-NC X 2") NUT (1/4-NF) COTTER PIN (3/32" X 1") THROTTLE ROD JAM NUT (3/8-NF) CLEVIS (1/4-NF) CLEVIS PIN (1/4" X 11/16") WASHER (3/8") PEDAL COVER ENGINE THROTTLE ROD CLEVIS (3/8-NF) CLEVIS PIN (3/8" X 1.078") THROTTLE LEVER (ENGINE) COTTER PIN (1/8" X 1") BOLT (M6-1.0 X 20mm) "NS" FOOT PEDAL FOOT THROTTLE THROTTLE BRACKET BRAKE ROD WASHER (3/16") BOLT (1/4-NC X 7/8")

FOOTNOTES

NOTE:

F

802-229

120

121

122

123

124

MOBILE-CROWD SHIFT

5 10

8 6 5 17

18 11 12

4

6

7

20 9 13

15

16

11

4 2 3 1 14 1 19

02

3

ID0139245

125

MOBILE-CROWD SHIFT REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

4 1 3 3 2 3 1 1 1 1 2 1 1 2 1 1 1 1 1 1

105-951 105-357 106-398 105-108 105-117 105-213 110-473 110-150 110-392 115-640 155-878 167-114 310-050 361-578 361-934 361-944 361-947 361-950 141-698 105-508

DESCRIPTION

REMARKS

BELLEVILLE WASHER (5/8") LOCKNUT (5/8-NC) WASHER (M16) BOLT (3/8-NF X 1-1/4") WASHER (5/16") NUT (5/16-NF) KNOB (1/2-NC, ORG) CLEVIS PIN (5/16" X 1") CLEVIS (5/16-NF) COMPRESSION SPRING (3") INTERNAL SEAL (.750") SHIFTER SHAFT DETENT PLATE SHIFT PADDLE SHIFT YOKE SHIFT LEVER LINKAGE ROD SHORT LEVER LEVER PIVOT BOLT COTTER PIN (3/32" X 1")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0139245

126

127

128

129

130

FOOT BRAKE

3

13 19

17 2

3 6 16 1 5

1

7 8 14

9 3

4

6

12

18

2 18

11

15

10 3

5 4

11 5

09

ID0107777

131

FOOT BRAKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

115-545 2 105-509 2 105-826 11 105-829 4 105-834 9 110-053 2 115-601 1 125-402 1 125-424 1 160-765 1 163-209 2 163-035 2 163-218 183-784 1 363-016 1 310-044 1 363-341 1 363-343 1 365-256 1 363-645 2 363-025 2 328-685 1 328-676 1

DESCRIPTION

REMARKS

EXTERNAL SNAP RING (.75") COTTER PIN (1/8" X 1") FLG LK BOLT (3/8-NC X 1") FLG LK BOLT (1/2-NC X 1") FLG LOCKNUT (3/8-NC) CLEVIS PIN (3/8" X 1.078") EXTENSION SPRING (4.062") BRONZE BUSHING (.750" X 1.5") BRONZE BUSHING (.750" X 1") BRAKE DISC BRAKE CALIPER (AUSCO) BRAKE CALIPER (HAYES) BRAKE STATOR SHOE (AUSCO) PEDAL SHAFT SPRING TAB SPRING LEFT SHAFT MOUNT RIGHT SHAFT MOUNT BRAKE PEDAL MOUNT BRACKET MOUNT BRACKET MIDDLE SUPPORT MIDDLE SUPPORT

OBSOLETE

USE TWO PER CALIPER

SEE FOOTNOTE 1 SEE FOOTNOTE 1 BEGINS WITH AUSCO BRAKE ENDS WITH HAYES BRAKE BEGINS WITH S/N 3M0844 ENDS WITH S/N 3M0843, OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. SHAFT MOUNT REF NO'S 15 & 16; REPLACEMENT PARTS HAVE A SLOTTED HOLE FOR THE PEDAL SHAFT.

NOTE:

09

ID0107777

132

HAND BRAKE

11

10

5

8

4

2 7

9 6

14

1 13

13

5 3

12

1

01

ID0139246

133

HAND BRAKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

105-003 105-089 363-342 505-114 105-285 105-526 105-823 105-031 105-834 160-744 110-469 110-150 163-083 311-149

QTY

6 1 1 1 5 1 4 2 2 1 1 1 1 1

DESCRIPTION

FLG LOCKNUT (5/16-NC) LOCKNUT (5/16-NC) BRAKE CABLE MOUNT THRUST WASHER (.343") FLG BOLT (5/16-NC X 1-3/4") COTTER PIN (3/32" X 1/2") FLG LK BOLT (5/16-NC X 3/4") BOLT (3/8-NC X 1") FLG LOCKNUT (3/8-NC) PARKING BRAKE LEVER GRIP (7/8", ORANGE) CLEVIS PIN (5/16" X 1") BRAKE CABLE (48.75") CABLE END CLAMP

REMARKS

INCL REF NO 14

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139246

134

NOTES:

ID0134963

135

HYDRAULICS

ID0135071

136

137

138

P LS

R

MF

MOTOR

MANUALLY OPERATED STEERING WHEEL

3

HYDRAULIC SCHEMATIC

D

20

B

A

DOUBLE ACTING CYLINDER

1

R

2

18 FILLER BREATHER

17 6

4

FILL SCREEN

MAGNET

PF

CF

LS EF

19

GLASS SIGHT

15

12

P

2500 PSI

RETURN

R

P

11

8

16

POWER BEYOND

WITHOUT MANIFOLD

TRICK COUPLER VALVING

QUICK COUPLER PRESSURE TRICK QUICK COUPLER

9

FLOAT

CONTROL LEVER

R

10

13

PB

NEUTRAL DETENT INFINITE POSITION

5

FREE FLOW CHECK

14

C

7

MF

1000 PSI 3:1 RELIEF

C

805-778

139

HYDRAULIC SCHEMATIC

REF. # 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

COMPONENT Deutz hydraulic filter filter bypass power steering valve priority valve speed control valve pump ground drive motor backfill blade tilt cylinder backfill blade angle cylinder backfill blade lift cylinder attachment lift cylinder lockout valve backfill blade valve counterbalance valve return manifold option manifold hydraulic reservoir filler / breather cap sight glass steering cylinder

NOTES 2550 rpm (no load) 15 psi

9.2 gpm .84in3 (13.8cc) 14.1in3 (231cc)

Bring hydraulic temperature up to 130°F before chec king pressures.

Do not run attachment or ground drive functions over relief for more than 7 seconds at a time.

D

805-778

140

141

142

143

144

145

146

HYDRAULIC MOTOR HYDRAULICS 3610

2

4

6 8

4 1

4 5 3 4 5

7

06

ID0078293

147

HYDRAULIC MOTOR HYDRAULICS 3610

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

105-814 105-162 156-410 154-031 154-128 155-691 156-411 158-736

QTY

2 2 1 4 2 1 1 1

DESCRIPTION

REMARKS

LOCKNUT (3/8-NC) BOLT (3/8-NC X 2-1/4") HYDRAULIC LINE (.500") CONNECTOR (08J-10S) UNION (08J-08JFX45) COUNTERBALANCE VALVE HYD LINE (-08) HYD MOTOR

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

06

ID0078293

148

HYDRAULIC RESERVOIR ENDS WITH S/N:

4

6

15

5

3

16

1

12 13

TO PRESSURE RELIEF VALVE

14

9 11 11

9

8

2

7 17

18

10 19

TO HYD PUMP

01

TO RETURN MANIFOLD

ID0139151

149

HYDRAULIC RESERVOIR ENDS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

105-827 105-834 105-003 105-214 110-044 110-008 165-626 159-386 116-335 110-133 154-710 155-146 360-849 115-320 116-218 300-988 328-650 105-836 154-300 155-910 115-737

QTY

4 4 4 6 2 1 1 1 1 2 1 2 1 1 1 1 1 2 1 1 1

DESCRIPTION

FLG LK BOLT (3/8-NC X 1-1/4") FLG LOCKNUT (3/8-NC) FLG LOCKNUT (5/16-NC) FLG SCREW (#10-24 X 1/2") BUMPER (5/16-NC X 1-1/4") FILLER BREATHER (2-1/8") FILLER NECK GASKET FILTER HEAD (12SF-12SF) BULK HOSE (1", SOLD PER 1') WORM CLAMP (1-1/16" TO 1-15/16") HOSE (10OFX-54"-2750) S/O COUPLER (12S-16H90) REFLECTOR (ALUMINUM) GROMMET (1-1/2") SIGHT GLASS (2") HYD RESERVOIR HYD RESERVOIR FLG LOCK BOLT (1/4-NC X 1/2") CONNECTOR (10O-12S90) FILTER ELEMENT (1-UNF) ABRASION SLEEVE (1.59" X 40")

REMARKS

USE 1@ 12"

INCL REF NO 12; SEE FOOTNOTE 1 BEGINS WITH S/N 3R0021 ENDS WITH S/N 3R0020, OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. REFER TO SPECIAL TOOL DIAGRAM 052-524

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR THE REPLACEMENT OF O-RINGS.

01

ID0139151

150

151

152

153

154

155

156

STEERING HYDRAULICS ENDS W S/N 3R0020

21

25

29 TO HYD RESERVOIR 23 26

24

TO HYD PUMP

22

13

28

19

30

27 20

31

AUX

32

10 2

R

15

IN OUT

6

1

33

IN L

11 6

10

15

6

9

12

4

8 5 3

16 18

DANA 44 STANDARD

17 14 TO HYD CONTROL VALVE "IN" PORT

7

15

TO RETURN MANIFOLD 5

L

R

9

DANA 60 HD

01

ID0139097

157

STEERING HYDRAULICS ENDS W S/N 3R0020 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

110-332 115-713 125-770 125-771 151-038 151-039 154-220 154-226 154-246 154-252 154-252 154-253 154-263 154-266 154-784 515-684 154-670 154-669 515-021 154-677 110-126 156-438 154-256 158-615 154-673 154-322 158-565 155-679 154-264 154-236 110-775 110-486 105-003 190-018 105-178 328-687 105-825 105-233 115-755

QTY

1 1 1 1 1 1 3 1 1 1 2 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1

DESCRIPTION

BOLT-ON CLAMP (1-5/8") ABRASION SLEEVE (1.59" X 24") COMPOSITION BUSHING (1") COMPOSITION BUSHING (1.25") CYL (2" X 1" X 4") CYL (2" X 1" X 5") CONNECTOR (04O-06S) CONNECTOR (04O-06S90) CONNECTOR (06S-08O) CONNECTOR (04S-04O90) CONNECTOR (04S-04O90) CONNECTOR (06S-08O90) CONNECTOR (04S-04O45) UN RUN TEE (08OFX-08O-08O) HOSE (08OFX-82"-3000) HOSE (08OFX-82"-3000) HOSE (04OFX-70"-3000) HOSE (04OFX-50"-3000) HOSE (04OFX45-52"-3000) HOSE (08OFX-62"-3000) BOLT-ON CLAMP (7/16") HYD LINE (08OFX-10.1") CONNECTOR (08O-08O90) POWER STEERING VALVE HOSE (08OFX-14"-3000) CONNECTOR (08O-10S90) HYD RELIEF VALVE (2500PSI) WH RELIEF CARTRIDGE (2500PSI) CONNECTOR (08O-10S45) CONNECTOR (08O-12S90) BOLT-ON CLAMP (1-3/8") BOLT-ON CLAMP (1-5/8") FLG LOCKNUT (5/16-NC) SPACER BOLT (5/16-NC X 2-1/2") RELIEF VALVE BRACKET BOLT (3/8-NC X 3/4") CLIP NUT (3/8-NC) ABRASION SLEEVE (1.59" X 60")

REMARKS

USE WITH DANA 44 USE WITH DANA 60 HD

USE WITH DANA 44 USE WITH DANA 60 HD USE WITH DANA 44

OBSOLETE

USE WITH DANA 44 USE WITH DANA 60 HD

SEE FOOTNOTE 1

EARLY MODELS

NOT SHOWN:

FOOTNOTES:

1. SEE REPLACEMENT DIAGRAM 052-139

NOTE:

REFER TO O-RING CHART (800-301 IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0139097

158

159

160

161

162

BACKFILL BLADE HYDRAULICS BEGINS WITH S/N 3R0021 3610 28

2

23 24

3 1 D

F

C E

22 20 19

4

6

13

C B

8 20

7 21

A 10 11

29

E

21 F 3 30 14

D

9

SEE FOOTNOTE 1

5

27

A B 19

25

12

18 17

15

13

16

15 26 20

H

805-768

163

BACKFILL BLADE HYDRAULICS BEGINS WITH S/N 3R0021 3610 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

154-250 154-220 154-703 115-938 154-355 515-030 154-670 117-670 515-065 115-776 154-252 154-278 151-039 154-702 154-226 151-040 115-713 110-169 125-770 125-771 154-316 117-603 514-018 514-118 515-509 125-772 300-990 111-077 154-265 154-296

QTY

1 1 2 1 2 1 1 1 2 1 1 1 2 1 2 1 1 1 2 2 2 1 1 1 1 1 1 1 2 2

DESCRIPTION

CONNECTOR (04O-06S45) CONNECTOR (04O-06S) HOSE (04OFX45-74"-3000) ABRASION SLEEVE (1.59" X 66") BK CONNECTOR (04O-04O90BK) HOSE (04OFX90S-64"-3000) HOSE (04OFX-70"-3000) ABRASION SLEEVE (1.00" X 10") HOSE (04OFX90S-14"-3000) ABRASION SLEEVE (1.59" X 7") CONNECTOR (04S-04O90) CONNECTOR (04S-04O) CYLINDER (2.0" X 1.0" X 5.0") HOSE (04OFX-30"-3000) CONNECTOR (04O-06S90) CYLINDER (2.50" X 1.25" X 5.0") ABRASION SLEEVE (1.59" X 24") WORM CLAMP (2.812" TO 3.750") COMPOSITION BUSHING (1.000") COMPOSITION BUSHING (1.250") RUN TEE (04S-04O-04O) ABRASION SLEEVE (1.59" X 62") CONNECTOR (04O-06S, ORF) CONNECTOR (04O-06S45, ORF) HOSE (04OFX-26"-3000) COMPOSITION BUSHING (1.500") BULKHEAD BRACKET VINYL CAP (1.625") UNION RUN TEE (04OFX-04O-04O) HEX CAP (04OF)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES

1. ITEMS 29 AND 30 ARE USED ONLY WITH THE AUXILLIARY MANIFOLD KIT(602-242).

NOTE:

NOTE:

H

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

805-768

164

165

166

167

168

169

170

RELIEF CARTRIDGE

3 6

2

4 5 1

7

PSI

02

ID0139037

171

RELIEF CARTRIDGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

DESCRIPTION

155-687 RELIEF CARTRIDGE KIT (160 PSI) 155-681 WH RELIEF CARTRIDGE KIT (500 PSI) 158-512 WH RELIEF CARTRIDGE KIT (1350 PSI) 155-679 WH RELIEF CARTRIDGE KIT (2500 PSI) 158-553 WH RELIEF CARTRIDGE KIT (3000 PSI) 500-956 WH RELIEF CARTRIDGE KIT (3000 PSI) 157-365 RP51N RELIEF CARTRIDGE (4500 PSI) 155-707 1 O-RING (910 D90) 155-749 1 O-RING (023 D70) 155-750 1 O-RING (022 D90) 500-025 AR SHIM (.010" THK) 500-318 1 COMPRESSION SPRING 157-508 1 BACKUP RING (022 D90) 500-957 1 SEAL REPAIR KIT

REMARKS

INCL REF NO'S 1 THRU 7, OBSOLETE INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7

SEE FOOTNOTE 1 SEE FOOTNOTE 2 INCL REF NO'S 1 THRU 3 & 6

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 052-139 FOR REPLACEMENT PROCEDURES. 2. OLD STYLE .556" OD X 1.286" LG, .120" DIA PIANO WIRE. NEW STYLE .605" OD X 1.296" LG .125" DIA STAINLESS STEEL WIRE.

NOTE:

02

ID0139037

172

173

174

175

176

SPEED CONTROL VALVE

2 6

3 5 7

4

1 6

5 3 1

03

ID0139263

177

SPEED CONTROL VALVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

155-655 N/A 110-429 110-438 115-484 115-598 155-759 500-299 365-054

QTY

1 1 2 1 2 2 1

DESCRIPTION

SPEED CONTROL VALVE BODY AND SPOOL KNOB (5/16-NC, ORANGE) KNOB (5/16-NF, ORANGE) EXTERNAL SNAP RING (1.000") DETENT SPRING O-RING (210 D70, VITON) BACKUP RING (210 D90) SPEED CONTROL VALVE HANDLE

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2, OBSOLETE SEE FOOTNOTE 2

SEE FOOTNOTE 2 & 3

NOT SHOWN:

FOOTNOTES:

1. THESE PARTS ARE AVAILABLE ONLY WHEN ORDERING COMPLETE VALVE ASSEMBLY. 2. THESE PARTS MUST BE ORDERED SEPARATELY. 3. REPLACED BY 356-054 AND 110-429.

NOTE:

03

ID0139263

178

179

180

HYDRAULIC CONTROL VALVE 3610, 3700, 5700

1 2 3 4 29 5

26

28

19 10

27

11 13 14

25 6

7 8 9

24

22 21 23 18 17

10

16

11

12

15

13 14

20 21 19 18 17 (OLD STYLE KIT)

02

16

15

ID0070296

181

HYDRAULIC CONTROL VALVE 3610, 3700, 5700 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

DESCRIPTION

516-035 HYDRAULIC CONTROL VALVE(4-SPOOL) 516-045 HYDRAULIC CONTROL VALVE(5-SPOOL) 107-431 1 SCREW (M5 X 55MM) 500-731 1 SPOOL BONNET 153-063 AR VALVE SPRING KIT 155-074 1 PLUG (08S, SOC, FM) 157-218 AR O-RING (___ D70) 157-744 1 SEAL, JOYSTICK 153-080 1 VALVE FLANGE 107-432 2 WASHER, SCHNORR 107-428 2 SCREW ( M5X10MM) 106-078 3 NUT (M8-1.25) 499-133 1 PIN, ROD END 499-006 1 JOYSTICK LEVER ASSEMBLY 107-534 3 A6 GALVANIZED WASHER 107-322 3 SCREW (M6-1.00X25MM,SOC,12.9) 499-135 1 RUBBER BELLOW 499-137 1 CLAMP, BELLOW 499-134 1 ARTICULATION HOLDER 499-138 1 ROD END 107-427 4 SCREW ( M5 X 14MM) 499-166 1 FULCRUM (JOYSTICK) 499-139 2 ARTICULATED JOINT (ASSY) 107-429 AR SCREW ( M5 X 35MM) 499-143 AR LEVER, VALVE 153-065 1 RELIEF VALVE KIT 153-066 1 16X20X1 SEAL RING 153-067 1 15.80X1.78 70 SEAL RING 157-218 AR O-RING (___ D70) 149-664 1 CHECK VALVE 153-062 1 VALVE SPRING KIT 499-331 1 VALVE SPRING KIT

REMARKS

OBSOLETE OBSOLETE

INCLUDES REF NO.'S 10, 11, 13 - 19, 21 AND NEW STYLE FULCRUM. USE LOCTITE 243 OR EQUIVALENT.

OBSOLETE

OBSOLETE SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING VALVE SPRING KIT 153-062 (SQUARE SPRING HOUSING) WITH 499-331 (ROUND SPRING HOUSING) YOU MUST ALSO ORDER 500-1049, SPOOL.

NOTE:

02

ID0070296

182

HYDRAULIC CONTROL VAVLES 3610, 3700, 5700, RT36, RT40, RT45

3 4 26 1

21

2

19

10 11

27

13 14

25

16 22 23

24

6

18 17 15

7 8 9

12

10 11 13 14

20 21 19 18 17 (OLD STYLE KIT)

06

16

15 ID0134739

183

HYDRAULIC CONTROL VAVLES 3610, 3700, 5700, RT36, RT40, RT45 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

153-572 153-573 153-062 1 499-331 1 149-664 1 153-063 AR 155-074 1 157-218 AR 157-744 1 153-080 1 107-432 2 107-428 2 106-078 3 499-133 1 499-006 1 107-534 3 107-322 3 499-135 1 499-137 1 499-134 1 499-138 1 107-427 4 499-166 1 499-139 2 107-429 AR 499-143 AR 153-065 1 153-066 1 153-067 1 157-218 AR

DESCRIPTION

HYDRAULIC CONTROL VALVE(4-SPOOL) HYDRAULIC CONTROL VALVE(5-SPOOL) VALVE SPRING KIT VALVE SPRING KIT CHECK VALVE VALVE SPRING KIT PLUG (08S, SOC, FM) O-RING (___ D70) SEAL, JOYSTICK VALVE FLANGE WASHER, SCHNORR SCREW ( M5X10MM) NUT (M8-1.25) PIN, ROD END JOYSTICK LEVER ASS'Y A6 GALVANIZED WASHER SCREW (M6-1.00X25MM,SOC,12.9) RUBBER BELLOW CLAMP, BELLOW ARTICULATION HOLDER ROD END SCREW ( M5 X 14MM) FULCRUM (JOYSTICK) ARTICULATED JOINT (ASSY) SCREW ( M5 X 35MM) LEVER, VALVE RELIEF VALVE KIT 16X20X1 SEAL RING 15.80X1.78 70 SEAL RING O-RING (___ D70)

REMARKS

OBSOLETE, SEE FOOTNOTE 1

OBSOLETE OBSOLETE

INCLUDES REF NO.'S 10, 11, 13 - 19, 21 AND NEW STYLE FULCRUM. USE LOCTITE 243 OR EQUIVALENT.

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. IF REPLACING VALVE SPRING KIT 153-062 (SQUARE SPRING HOUSING) WITH 499-331 (ROUND SPRING HOUSING) YOU MUST ALSO ORDER 500-1049, SPOOL.

NOTE:

06

ID0134739

184

185

186

187

188

HYDRAULIC PUMP

SERIES ID MARK

1

02

ID0139266

189

HYDRAULIC PUMP REF PART NO. NUMBER

1.

158-307 158-456 500-470 500-966

QTY

1 1

DESCRIPTION

REMARKS

HYDRAULIC PUMP HYDRAULIC PUMP SEAL REPAIR KIT SEAL REPAIR KIT

INCL REF NO. 1, OBSOLETE USE WITH 25 SERIES, OBSOLETE USE WITH 26 SERIES

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0139266

190

191

192

193

194

195

196

197

198

HYDRAULIC CYLINDER

2.5" ID BARREL X 1.25" OD ROD X 5.0" STROKE

2

1 3 4

5

6

7

07

ID0022940

199

HYDRAULIC CYLINDER

2.5" ID BARREL X 1.25" OD ROD X 5.0" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-040 190-166 150-779 150-292 106-097 150-776 150-773 150-423

NOT SHOWN: 259-100 259-236 259-242 259-243 259-188

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 7

1 1 1 1 1 1 1

CYL (2.5" X 1.25" X 5") SEAL REPAIR KIT (2.5" X 1.25") LOCK RING (2.5") CYLINDER BARREL (2.5") FLG BOLT (5/8-NC X 1-3/4",GD8) CYLINDER PISTON (2.5" X 1.25") CYLINDER HEAD (2.5" X 1.25") CYLINDER ROD (1.25")

SEE FOOTNOTE 1

U-SEAL INSTALLER (1"-1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

NOT SHOWN:

FOOTNOTES:

1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC 271 OR 277). TORQUE TO 180-200 FT-LBS (245-270 NM)

NOTE:

07

ID0022940

200

201

202

NOTES:

ID0134963

203

ELECTRICAL

ID0135070

204

205

206

207

208

209

210

211

212

ELECTRICAL DIAGRAM

3610 BEGINS WITH S/N 3M0966, ENDS WITH S/N 3R0020

3 HOUR METER 2

FUEL GAUGE

VOLT METER

1

I GS

HOUR METER RELAY

START RELAY

BLU/RED WHT/BLK (10) RED/BLU (25) ORG/GRN (2A) (5A)

BLK (1) YEL/GRN (19)

87A

86

2 4

2 4

1

3 5

1

2 4

1

GROUND

87

A1 BLK PUR (9) (1)

A2 (21) WHT/BLU ORG/GRN (5A)

A1

A3 WHT (4A)

A4 (20) WHT/GRN ORG/GRN (5A)

BLK (1)

BLK (1)

-A-

12

A4

A3

A2

BLK (1)

PUR(9) BLK(1) GRA (22)

(9) PUR BLK (1)

WHT/BRN (17) ORG/BLK (11A)

3 5

3 5

30 85

OVERHEAT FUEL SHUTDOWN RELAY

ENGINE TEMP LIGHT TEST RELAY

(25) BLU/RED

G I

24

11

ORG/GRN (5A) 15A

FUEL (ATC 5 AMP)

5A

START (ATC 5 AMP)

5A 15A

10

IGNITION (ATC 15 AMP)

ORG/BLU (5) ORG/BLK (11) WHT/PUR (4)

ACCESSORIES (ATC 15 AMP)

ORG/RED (3)

LOADING POSITION OF FUSES

ORG (3A)

9 ACC BAT

IGNITION SWITCH

ST

IGN

WHT WHT/BLK ORG/BLK BLK ORG

ORG/BLK (11A)

7 WHT (4A) (1) BLK ORG (3A)

ORG/RED (3)

ACCESSORY POWER

RED/BLU (2A) WHT/PUR (4)

ORG/BLU (5)

WHT (4A) WHT/BLK (10) ORG/BLK (11) BLK (1)

4

ORG/GRN (5A)

(5A) ORG/GRN

5 ENGINE OIL TEMP

YEL/GRN (19)

8 OPERATOR CROWD TRANS DIG CHAIN

WHT/RED WHT/BLU WHT/GRN WHT/YEL WHT

WHT/RED (13) WHT/BLU (14) WHT/GRN (15) WHT/YEL (12)

WHT/BLU (21) ORG/GRN (5A)

6

ENGINE OIL PRESSURE

WHT (12)

INTERLOCK DISPLAY\MODULE

06

ID0134698

213

ELECTRICAL DIAGRAM

3610 BEGINS WITH S/N 3M0966, ENDS WITH S/N 3R0020

7 TRANS SWITCH

13

(12) WHT WHT/GRN (15)

-AAUXILIARY POWER OPTION FUSE

14 ORG(3A) RED/BLK(6) BLK (1)

(6) RED/BLK RED (2)

AUXILIARY POWER OPTION

23

30 AMP ATC FUSE

MAIN FUSE

15 (2A) RED/BLU RED (2)

(13) WHT/RED WHT (12)

SEAT SWITCH 17

30 AMP ATC FUSE PUR (9) S

16

FUEL SENDER

22

B M

STARTER

RED (2)

18

RED (2)

NC NO C

(14) WHT/BLU WHT (12)

25

ORG (3A) ORG/BLU (29)

ACCESSORY GROUND BLK (1)

FUEL SOLENOID

1

21

(1) BLK

(1) BLK WHT/BRN (17) WHT/BLU

ALTERNATOR GROUND

WHT/GRN (20) ORG/GRN (5A)

19

BLK (1)

OIL PRESSURE SWITCH

06

NC NO C

DIGGING CHAIN BELT CLUTCH SWITCH

CROWD SWITCH

BACKHOE POWER

2

(16) WHT/YEL WHT (12)

BRN (23)

BLK WHT/GRN ORG/GRN

ALTERNATOR D+

W

B+

D-

TO BATTERY

OIL TEMP. SWITCH

ID0134698

214

ELECTRICAL DIAGRAM

3610 BEGINS WITH S/N 3M0966, ENDS WITH S/N 3R0020 REF PART NO. NUMBER

1.

215-129 215-415 2. 215-133 215-415 3. 215-128 4. 217-020 217-046 5. 217-021 6. 217-051 7. 214-240 8. 217-245 217-845 9. 214-852 214-961 214-962 10. 217-809 11. 217-811 12. 217-710 13. 217-860 14. 215-454 15. 217-750 16. 217-517 17. 215-046 215-047 105-215 105-216 18. 215-030 19. 217-721 20. 215-189 215-176 21. 217-722 22. 194-616 195-862 23. 217-813 24. 217-826 25. 214-256

QTY

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

VOLT METER NITE-LITE KIT (12V DC) FUEL GAUGE NITE-LITE KIT (12V DC) HOUR METER PILOT LIGHT REPLACEMENT BULB (12V) INSERT (RED) ENG OIL PSI INSERT (RED) ENG TEMP 3610DD HARNESS INTERLOCK MODULE INTERLOCK MODULE IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT 2 FUSE (ATC, 5 AMP) 2 FUSE (ATC, 15 AMP) 3 MICRO RELAY (SPDT) 1 BALL SWITCH (NC) 1 CONNECTOR (4-WAY, FM, M) 1 SEAT SWITCH 1 FUEL SENDER 1 PLUNGER SWITCH 1 ACTUATOR BRKT (ROLLER LEVER) 2 NUT (#6-32) 2 BOLT (#6-32 X 1-1/4", BUT SOC) 1 PLUNGER SWITCH 1 OIL PRESSURE SWITCH 1 ALTERNATOR 1 ALTERNATOR 1 FUEL SHUT-OFF SOLENOID 1 STARTER 1 STARTER 2 FUSE (ATC, 30 AMP) 1 MINI RELAY (SPDT) 1 DIODE CONNECTOR

REMARKS

INCL KEY & NUT

BEGINS WITH S/N 3M0966 ENDS WITH S/N 3M0964 BEGINS WITH S/N ENDS WITH S/N

NOT SHOWN:

FOOTNOTES:

1.

2.

USE THIS DIAGRAM WITH ENGINE P/N 195-447.

USE THIS DIAGRAM WITH PARTS PAGE ID0134798 "ELECTRICAL SCHEMATIC".

NOTE:

06

ID0134698

215

216

ELECTICAL DIAGRAM 3610 BEGINS WITH S/N 3R0021

START RELAY

HOUR METER RELAY

BLU/RED WHT/BLK (10) RED/BLU (25) ORG/GRN (2A) (5A)

87A

WHT/BRN BLK (1) (17) ORG/BLK YEL/GRN (11A) (19) 3 5

3 5

30 85

ENGINE TEMP OVERHEAT FUEL LIGHT TEST SHUT DOWN RELAY CROWD RELAY RELAY

86

2 4

A2 (21) WHT/BLU ORG/GRN (5A)

A3 WHT BLK (4A) (1)

2 4

1

WHT/YEL (16) WHT (12) 3 5

3 5

3 5

1

2 4

BELT CLUTCH RELAY

WHT/BLU (14) WHT (12)

2 4

2 4 1

1

1

87

PUR (9)

A1 BLK (1)

A5

(1) BLK GRN/BLU (23)

A6 BLK (1) GRA/YEL (24)

VOLT METER

FUEL GAUGE

G I

I GS

(3A) PUR BLK (1)

(3A) PUR BLK(1) GRA (22)

A2

A1

HOUR METER

(25) BLU/RED BLK (1)

GROUND BLK (1)

4

24

2 1

A4 (20) WHT/GRN ORG/GRN (5A)

A5

A4

A3

A6

3

AUXILIARY POWER OPTION FUSE MAIN FUSE 30 AMP ATC FUSE 30 AMP ATC FUSE

8

FUEL SOLENOID 2

5

(1) BLK WHT/BRN (17)

1

RED (2)

6

7

ALTERNATOR GROUND

TO BACKHOE

BLK (1)

9

RED (2)

RED/BLK (6)

PUR (9)

CAVITY PLUG BLK (1) WHT/BRN (17) WHT/BRN (17) CAVITY PLUG ORG (3A)

PRESSURE SWITCH OIL

RED/BLU (2A)

S B M

STARTER

RED (2)

RED (2)

(21) WHT/BLU

-A-

DIODE CONNECTOR COLD START SWITCH

BLK (1) (1) BLK WHT/GRN (20) ORG/GRN (5A)

TAN/BLU (30)

11 BLK WHT/GRN ORG/GRN

ALTERNATOR

TO BATTERY

OIL TEMP. SWITCH

12

PUR (9) BRN/ORG (8)

D+

W

B+

D-

8 7 1 4 2 5 3 6

12

HORN

10

ID0065349

217

ELECTICAL DIAGRAM 3610 BEGINS WITH S/N 3R0021

IGNITION SWITCH

15 BAT ST

ACC

IGN

HORN BUTTON

27

RED/BLU WHT/PUR (2A) (4)

OF FUSES POSITION LOADING (ATC 15 AMP) ACCESSORIES

14

5A

(3A) ORG

ORG/RED (3)

ORG/BLU (5)

ORG (3A) TAN/BLU (38)

(3) ORG/RED

15A

5A

(ATC 15 AMP) IGNITION

(4A) WHT

(ATC 5 AMP) START (ATC 5 AMP) FUEL

(4) WHT/PUR (11) ORG/BLK

WHT (4A) WHT/BLK (10) ORG/BLK (11) BLK (1) ORG/GRN (5A)

WHT WHT/BLK ORG/BLK BLK ORG

WHT/RED (13) WHT/BLU (14) WHT/GRN (15) WHT (12) WHT (12)

WHT/RED WHT/BLU WHT/GRN WHT/YEL

(5) ORG/BLU

15A

13

(11A) ORG/BLK

(5A) ORG/GRN

OPERATOR CROWD ATTACH.

WHT

INTERLOCK DISPLAY\MODULE

16 19

(5A) ORG/GRN YEL/GRN (19) WHT/BLU (21) ORG/GRN (5A)

(1) BLK ORG (3A)

ENGINE OIL TEMP

ENGINE OIL PRESSURE

17 18

ACCESSORY POWER

COLD START BRN/ORG (8)

26

SEAT SWITCH

22

TRANS SWITCH (12) WHT WHT/GRN (15)

AUXILIARY POWER

21

WHT (12) WHT/RED (13)

(5A) ORG/GRN

20 ORG (3A)

PROXIMITY SWITCH

GRA/YEL (24) BLK (1)

BLK

BLK RED/YEL (1) (6) (5A) ORG/GRN

PROXIMITY SWITCH

GRN/BLU (23) BLK (1)

A-

23

BLK

25 BRN

FUEL SENDER

12

ID0065349

218

ELECTICAL DIAGRAM 3610 BEGINS WITH S/N 3R0021 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

215-129 1 215-133 1 215-2594 1 217-710 5 217-813 2 194-616 1 214-132 1 217-722 1 217-721 1 215-173 1 306-609 1 192-006 1 217-789 1 217-811 2 217-809 2 214-852 1 214-961 214-962 217-846 1 217-021 1 217-051 1 217-020 1 217-860 1 215-454 1 217-750 1 217-882 2 217-826 1 215-174 1 214-381 1 306-607 1 306-608 1

DESCRIPTION

VOLT METER FUEL GAUGE HOUR METER MICRO RELAY FUSE (ATC, 30 AMP) STARTER JUMPER PLUG (6-WAY FM WP) FUEL SHUT-OFF SOLENOID OIL PRESSURE SWITCH ALTERNATOR HORN HIGH FREQUENCY HORN ROCKER SWITCH FUSE (ATC, 15 AMP) FUSE (ATC, 5 AMP) IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT CONNECTOR (8-WAY M) INSERT (RED) ENGINE OIL PRESSURE INSERT (RED) ENGINE TEMPERATURE PILOT LIGHT BALL SWITCH (NC) CONNECTOR (4-WAY, FM, M) SEAT SWITCH PROXIMITY SWITCH HARNESS MINI RELAY FUEL SENDER WIRE HARNESS HORN BUTTON BUTTON COVER

REMARKS

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

12

ID0065349

219

220

ELECTRICAL DIAGRAM 3610 CONSOLE DIAGRAM ENDS WITH S/N 3M0964

1 WHT/BLK START RELAY

WHT WHT

8

87

RED 85

ORG

86

2

30

I B

WHT WHT/BLK ORG/BLK BLK ORG

WHT WHT/BLK ORG/BLK BLK ORG

WHT WHT/GRN WHT/BLU WHT/BLK WHT/RED

WHT WHT/GRN WHT/BLU WHT/BLK WHT/RED

S

RED

3

A

B

IGN SWITCH

WHT/BLK BLK RED

CKT BKR

CROWD TRANS DIG CHAIN

INTERLOCK DISPLAY/MODULE

1

OVERHEAT FUEL SHUTOFF RELAY ORG/BLK

4

OPERATOR

ORG/BLK 1

10

4 3

5

2

WHT/BLK WHT/BRN WHT

BLU

ENG OIL TEMP

9

WHT/GRN

1 4

ENG TEMP LGT TEST RELAY

3

5

BLK BLU/RED

BLK

4

SEE F/N 2 "B"

3

5

2

HOUR METER RELAY

WHT/BLU

WHT/GRN WHT/BLU WHT/BRN BRN WHT/BLK ORG BLK RED WHT/RED WHT/BLK WHT/BLU WHT/GRN WHT

ORG WHT/BLU

1

10

SEE F/N 1 "A"

ENG OIL PRESS

ORG

ORG

1

10

2

ORG BLU/RED BLK BRN

ORG BLK

BLK

BLK

7 S

5

G I

FUEL GAUGE

HOUR METER

G

6 I

VOLT METER

1

06

ID0105610

221

ELECTRICAL DIAGRAM 3610 CONSOLE DIAGRAM ENDS WITH S/N 3M0964 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

215-992 1 214-030 1 214-852 1 214-961 214-962 215-051 1 216-008 1 216-009 1 217-768 1 217-769 2 106-521 1 215-065 1 110-348 2 217-756 1 215-055 2 215-2594 1 215-129 1 215-133 1 217-701 1 105-820 2 105-832 2 217-020 1 217-021 1 217-051 1 217-710 3 110-253 3 106-205 3

DESCRIPTION

REMARKS

CONSOLE HARNESS CONSOLE HARNESS IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT IGNITION SWITCH JAM NUT (13/16-NF, NYLON) COVER (13/16", NYLON) IGNITION SWITCH KEYS BEZEL NUT (1-NS) CIRCUIT BREAKER (30 AMP) POP RIVET (3/16" X .664") INTERLOCK DISPLAY/MODULE FUSE (AGC, 5AMP) HOUR METER VOLT METER FUEL GAUGE RELAY (60 AMP, SPST) FLG LK BOLT (1/4-NC X 3/4") FLG LOCKNUT (1/4-NC) PILOT LIGHT INSERT (RED) ENG OIL PSI INSERT (RED) ENG TEMP MICRO RELAY (SPDT) POP RIVET (3/16" X 1/2") WASHER (3/16")

SEE FOOTNOTE 1 & 3 SEE FOOTNOTE 2

INCL KEYS 215-052, SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 INCL KEY AND BEZEL, SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

110-030 216-004 216-005 116-389 217-713 215-996 215-997

5 2 2 1 1 1

CABLE TIE (1/16" TO 4") COVER (2 GA) BACKUP RING (2 GA) BULK TUBING (3/4".SOLD PER 1') COVER (BLK) FMC INSULATOR (6-TERMINAL) FMC INSULATOR (3-TERMINAL)

FOR POSITIVE CABLE, USE 1 @ 60" SEE FOOTNOTE 4 SEE FOOTNOTE 5

FOOTNOTES:

1. ENDS WITH S/N 3K0590, GOES TO "A" ON "FRAME & ENGINE" PAGE (ID0109882).

2. BEGINS WITH S/N 3K0591, GOES TO "B" ON "FRAME & ENGINE" PAGE (ID0109882),ENDS WITH S/N___________.

3. SUPERSEDED BY (214-030) HARNESS AND (215-997) CONNECTOR SHELL. 4. TO BE USED TO CONVERT OLD-STYLE HARNESS TO USE NEW SWITCH. 5. TO BE USED TO CONVERT NEW-STYLE HARNESS TO USE OLD SWITCH.

NOTE:

06

ID0105610

222

223

224

NOTES:

ID0134963

225

DIGGING COMPONENTS

226

PIVOT

50 47

17 12

27

45

4 1 40 44 55

42 19 59 61

46

52 5

60 6

10

33

14

21 13

26

41

51 3

23 2

56 48 49

20 25

16

24

11

16

15

11

25 22

57

31

30

29

58

29

7

53

43 36 34

38

9

54

39

18 28

32

37 8

35

28

G

802-233

227

PIVOT REF PART NO. NUMBER

1. 105-024 2. 105-045 3. 105-057 4. 105-069 5. 105-070 6. 105-176 7. 105-265 8. 105-357 9. 105-376 10. 105-475 11. 110-078 12. 105-826 13. 105-831 14. 105-833 15. 105-845 16. 110-054 17. 110-094 18. 110-305 19. 115-004 20. 115-003 21. 105-833 22. 115-452 23. 115-453 24. 125-057 25. 125-247 26. 142-005 27. 145-173 28. 145-788 145-795 145-930 145-934 29. 145-954 179-965 30. 145-963 31. 155-701 32. 155-704 33. 155-801 34. 165-901 35. 165-925 36. 167-003 167-004 37. 125-246 38. 180-026 39. 180-028 40. 180-524 41. 181-267

QTY

1 1 1 1 1 1 8 1 1 1 2 5 2 2 5 5 2 3 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1

DESCRIPTION

BOLT (3/8-NC X 3/4", NYLOK) BOLT (1/2-NC X 1-1/4", NYLOK) WASHER (1/2") WASHER (3/8") LOCK WASHER (1/2") BOLT (1/2-NC X 1-1/4") FLG BOLT (1/2-NC X 2") LOCKNUT (5/8-NC) BOLT (5/8-NC X 3", GD8) WASHER (1/2") MACHINERY BUSHING (1", 14 GA) FLG LK BOLT (3/8-NC X 1") FLG LK BOLT (1/2-NC X 1-1/2") FLG L0CKNUT (1/2-NC) FLG LOCKNUT (3/8-NC) MACHINERY BUSHING (1.750") SPRING CLIP PIN (3/16" X 3/4") MACHINERY BUSHING (1.750", 18GA) ZERK (02N45) ZERK (1/4-NF, STR) FLG LOCKNUT (1/2-NC) INTERNAL SNAP RING (3.000) EXTERNAL SNAP RING (4.000") BALL BEARING (1.750") NEEDLE BEARING (2.250") SPLIT SPROCKET (2.000"A10) AUGER 12" PIVOT 16" PIVOT 12" PIVOT 16" PIVOT SLEEVE BRONZE BUSHING PIVOT ADAPTER 0-RING (345 D70) O-RING (224 D70) INTERNAL SEAL (2.500") KEY (1/2" X 2-1/2", 45) KEY (1/2" X 2") HEADSHAFT (12" PIVOT) HEADSHAFT (16" PIVOT) NEEDLE RACE (1.750") SPACER (2.515") SEAL SPACER (1.375") PIN (1" X 5-1/4") SPROCKET HUB (1.752")

REMARKS

SEE FOOTNOTE 1

INCL REF NO. 52

WELD IN BOOM STUB; SEE FOOTNOTE 4 WELD IN BOOM STUB; SEE FOOTNOTE 4 SEE FOOTNOTE 5 SEE FOOTNOTE 5 USE ANTI-SEIZE. BEFORE S/N USE ANTI-SEIZE. AFTER S/N USE SILICON

INCL REF NO'S 37 & 43 , SEE FOOTNOTE 2 INCL REF NO'S 37 & 43, SEE FOOTNOTE 2 SEE FOOTNOTE 2

FOOTNOTES

NOTE:

G

802-233

228

PIVOT REF PART NO. NUMBER

42.

43.

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

56.

57.

58.

59.

60.

61.

181-302 181-672 180-040 183-480 363-320 363-686 361-935 361-937 115-006 115-499 183-128 125-705 105-702 180-105 125-419 125-420 110-168 110-762 110-432 110-433 106-413

NOT SHOWN: 140-555 145-428

QTY

DESCRIPTION

1 AUGER SPACER (3.000") 1 HEADSHAFT SPACER (2.120") 1 HEADSHAFT SPACER (4.120") 1 PIN (1" X 2.650") 1 OUTBOARD BEARING SUPPORT 1 OUTBOARD BEARING MOUNT PLATE 1 DOUBLE ARM LINK 1 SINGLE ARM LINK 1 ZERK (1/4-NF, 45) 2 KLIP RING (1.000") 1 PIN (1" X 6.060") 1 LOCK COLLAR (1.750") 1 SET SCREW (3/8-NC X 3/8") 1 AUGER SPACER (2.000") 1 CLEVITE BUSHING (1.754") 1 CLEVITE BUSHING (1.754") AR MACHINERY BUSHING (2.000") AR MACHINERY BUSHING (4.000") 1 FLANGETTE 1 FLANGETTE 4 CARRIAGE BOLT (1/2-NC X 1")

REMARKS

12" PIVOT, SEE FOOTNOTE 2 16" PIVOT, SEE FOOTNOTE 2 USED ONLY ON 2200, 2300 & 2310 BEGINS WITH S/N ______ INCL REF NO'S 55 & 56. SEE FOOTNOTE 6

INCL REF NO 53 16" PIVOT SEE FOOTNOTE 3 SEE FOOTNOTE 3

PIVOT STUB (WELD-ON) ROCK GUARD (WELD-ON)

FOOTNOTES

1. THE PROPER AMOUNT OF SPACING IS PROVIDED BY MACHINERY BUSHINGS WHEN THE FIBER SPACER IS ABLE TO TURN FREELY BETWEEN SEAL SPACER AND END OF PIVOT TUBE. 2. REFER TO 052-128 INSTALLATION DIAGRAM FOR REPLACING RACES ON HEADSHAFT. 3. REFER TO SPECIAL TOOL DIAGRAM 052-510.

4. ENDS WITH S/N 3M0692 5. BEGINS WITH S/N 3M0693 6. BEGINS WITH MODEL 3610 S/N 3L1376. USE FOR ALL REPLACEMENTS. NOTE:

G

802-233

229

230

231

232

BOOM

2" PITCH 2200, 2300, 2310, 3610, H311 & H312 16

22

20

1 17

23 24 25

7

22 8 11

2

10 9 6

3

18 19 4

12

14

21

13 21

23

15

24 25

14

5

08

ID0109834

233

BOOM

2" PITCH 2200, 2300, 2310, 3610, H311 & H312 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

140-241 143-087 140-248 143-089 140-007 140-205 140-765 140-766 150-058 115-019 150-191 150-340 157-078 155-712 140-654 140-707 180-062 125-209 105-367 105-419 140-021 140-013 140-588 140-585 179-062 180-448 105-313 115-003 115-165

QTY

1 1 2 2 1 2 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

STD BOOM PARTS ASS'Y (36") GREASE BOOM PARTS ASS'Y (36") 3' STD BOOM 3' GREASE BOOM BOOM SIDE PLATE ROCK GUARD SLIDE & STOP SLIDE & STOP SIDE PLATE GREASE CYLINDER ZERK (02N) CYLINDER BARREL CYLINDER ROD O-RING (222 D70) BACK-UP RING (222 D90) IDLER SPROCKET PARTS ASS'Y SPROCKET (2.00" A9) DIRT SHIELD TAPERED BEARING ASS'Y LOCKNUT (1-NC) BOLT (1-NC X 4") SPRING BOOM SLEEVE 1' BOOM EXTENSION 2' BOOM EXTENSION TAIL SPROCKET SHAFT (3.00") IDLER SPROCKET SHAFT (3.75") JAM NUT (1-1/4 NF) ZERK (1/4-NF, STR) PLUG (08N, ALN)

REMARKS

INCL REF NO'S 1,4,12,21,22,18,19; SEE F/N 1 & 2 INCL REF NO'S 1,4,6,12,21,22,16 - 19; SEE F/N 1 & 2 INCL REF NO'S 2 - 3; SEE F/N 1 & 2 INCL REF NO'S 2 - 3; SEE F/N 1 & 2 WELD ON; SEE F/N 6 WELD ON INCL REF NO 5 WELD ON, SEE F/N 6 INCL REF NO'S 7 - 11

INCL REF NO'S 13 - 15

SEE F/N 5

SEE FOOTNOTE 3 & 7 SEE FOOTNOTE 4 & 7 INCL REF NO'S 23 - 25

USE PLUG WRENCH 259-099

NOT SHOWN:

140-056 259-099

KEY (3/8" SQ X 1-1/2") PLUG WRENCH (3/8")

FOOTNOTES:

1. USED WITH EARLY STYLE PIVOTS. 2. 2200,2300,2310,3610 USES 68P OF 50K DIG CHAIN. H311 USES 72P OF 50K DIG CHAIN. 3. 2200,2300,2310,3610 USES 80P OF 50K DIG CHAIN. H311 USES 84P OF 50K DIG CHAIN. 4. 2200,2300,2310,3610 USES 92P OF 50K DIG CHAIN. H311 USES 96P OF 50K DIG CHAIN. 5. FOR BEARING DRIVER REFER TO SPECIAL TOOL DIAGRAM 052-519.

6. WELD KEY (140-056) ON LEFT SIDE 7. 1' & 2' BOOM EXTENSIONS 140-588 & 140-585 HAVE A 2" SQUARE MALE STUB END. THEY WILL NOT FIT PROPERLY IN 2" SQUARE INSIDE BOOMS, AND ALSO WILL NOT FIT NEW BOLT ON PIVOT STUBS 140-540, 143-116, 143-184 & PIVOT 145-845.

NOTE:

08

ID0109834

234

235

236

SPROCKET 2P & 3P

1 (2P)

2

3 4

5 (3P)

6

7

8 08

ID0084614

237

SPROCKET 2P & 3P REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

140-654 140-707 125-209 180-062 181-051 125-209 180-448 180-534 115-165 115-003 115-009 105-313 105-377 140-656 140-723 140-661 140-661 115-470 125-265 125-266 155-843 180-026 180-243 180-244 180-440 180-441 115-009 115-001 115-003 115-152

QTY

2 1 1 2 2 1 1 1 1 1 1 2 2 2 1 1 2 1 2 2 2 2 2 1 1 1 1 1 1 1

DESCRIPTION

IDLER SPROCKET (2.000"A9) SPROCKET (2.000"A9) TAPERED BEARING/ RACE (1.250") DIRT SHIELD DIRT SHIELD TAPERED BEARING/RACE (1.250") IDLER SHAFT (1.250" X 3.500") IDLER SHAFT (1.250" X 4.375") PLUG (O8N, SOC) ZERK (1/4-NF, STR) ZERK (1/4-NF, STR XL) JAM NUT (1-1/4-NF) JAM NUT (1-1/2-NF) SPROCKET (3.067" A10) SPROCKET (3.067"A10) TAPERED BRNG/RACE (1.500") TAPERED BRNG/RACE (1.500") INTERNAL SNAP RING (3.250") TAPERED BEARING (1.500") TAPERED RACE (3.265") INTERNAL SEAL (2.474") SPACER (2.515") SEAL SPACER (1.501") BEARING SPACER (1.535") SLIDE & STOP SHAFT (4.875") IDLER SHAFT (1.500" X 4.375") ZERK (1/4-NF, STR XL) ZERK (02N) ZERK (1/4-NF, STR) PLUG (12N, SQ FM)

REMARKS

FOR 2" P FOR 2" P INCL. REF. NO. 4 SEE FOOTNOTE 1 SEE FOOTNOTE 2 FOR 2" P FOR 2" P SLIDE AND STOP FOR 2" P IDLER SPROCKET FOR 2" P EARLY STYLE FOR 2" P FOR 3" P FOR 3" P REF. NO. 5 FOR 3" P FOR 3" P

FOR 3" P SLIDE AND STOP FOR 3" P IDLER SPROCKET EARLY STYLE NON-SELF TAPPING SELF-TAPPING

NOT SHOWN:

FOOTNOTES:

1. THIS 9/32" DIRT SHIELD IS INCLUDED WITH SPROCKET AND IS USED WHEN SPROCKET IS BEING USED IN SLIDE STOP. 2. THIS 25/32" DIRT SHIELD IS NOT INCLUDED WITH SPROCKET PARTS ASSEMBLY. REPLACE SHIELD THAT COMES WITH SPROCKET PARTS ASSEMBLY WITH THIS SHIELD IF SPROCKET IS USED IN BOOM.

NOTE:

08

ID0084614

238

BOOM-WEAR BAR

2" PITCH W/GREASE CYLINDER 2310 & 3610 / H311 & H312

10

7 5

6

14

1

13

3

4 8

4 12

1 15

9 12

18

2

19 20 21

16

17

06

ID0109835

239

BOOM-WEAR BAR

2" PITCH W/GREASE CYLINDER 2310 & 3610 / H311 & H312 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

143-088 105-313 115-003 140-021 125-209 143-090 105-419 105-367 140-013 140-707 140-654 140-765 140-766 180-062 180-448 140-588 140-585 115-165 150-058 115-019 150-191 157-078 155-712 150-340

QTY

2 2 1 2 1 1 1 1 2 1 4 2 1 1 1 1 1 1 1 1 1

DESCRIPTION

36" BOOM PARTS ASS'Y (2P) JAM NUT (1-1/4-NF) ZERK (1/4-NF, STR) BOOM SPRING TAPERED BEARING (1.250") 3' BOOM BOLT (1-NC X 4") LOCKNUT (1-NC) 3' BOOM SPROCKET (2.000"A9) IDLER SPROCKET (2", A9) SLIDE AND STOP SLIDE AND STOP SIDE PLATE DIRT SHIELD IDLER SHAFT (1.25" X 3.75") 1' BOOM EXTENSION 2' BOOM EXTENSION PLUG (08N, ALN) GREASE CYLINDER ZERK (02N) CYLINDER BARREL O-RING (222 D70) BACKUP RING (222 D90) CYLINDER ROD

REMARKS

INCL REF NO'S 1-3,5,8,10,13,15,16,22 & 23;

SEE FN 2

SEE FOOTNOTE 1 INCL REF NO'S 6 & 7

INCL REF NO'S 4,9 & 12 INCL REF NO. 11

INCL REF NO'S 2 & 4 SEE FOOTNOTE 3 SEE FOOTNOTE 3 INCL REF NO'S 17 THRU 21

NOT SHOWN:

259-099

PLUG WRENCH

FOOTNOTES:

1. FOR BEARING DRIVER REFER TO SPECIAL TOOL DIAGRAM 052-519.

2. USED WITH EARLY STYLE PIVOTS 3. 1' & 2' BOOM EXTENSIONS 140-588 & 140-585 HAVE A 2" SQUARE MALE STUB END. THEY WILL NOT FIT PROPERLY IN 2 " SQUARE INSIDE BOOMS, AND ALSO WILL NOT FIT NEW BOLT ON PIVOT STUBS 140-540, 143-116, 143-184 & 145-845 NOTE:

06

ID0109835

240

BOOM-WEAR BAR

2" PITCH W/GREASE CYLINDER

10

5

14

11

13

3

4 8

4 12

1 15

9 12

18

2

19 20 21

16

17

04

ID0113142

241

BOOM-WEAR BAR

2" PITCH W/GREASE CYLINDER REF PART NO. NUMBER

140-616 140-622 105-313 115-003 140-021 125-209 143-341 143-343 105-419 105-367 140-013 140-707 140-654 140-765 140-766 180-062 180-448 140-588 140-585 115-165 150-058 115-019 150-191 155-711 155-712 150-340

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

44" BOOM PARTS ASS'Y (2P) 60.5" BOOM PARTS ASS'Y (2P) JAM NUT (1-1/4-NF) ZERK (1/4-NF, STR) BOOM SPRING TAPERED BEARING (1.250") 44" BOOM 60.5" BOOM BOLT (1-NC X 4") LOCKNUT (1-NC) BOOM SLEEVE SPROCKET (2.000"A9) IDLER SPROCKET (2.000"A9) SLIDE AND STOP SLIDE AND STOP SIDE PLATE DIRT SHIELD IDLER SHAFT (1.25" X 3.75") 1' HD BOOM EXTENSION 2' BOOM EXTENSION PLUG (08N, ALN) GREASE CYL (1.5" X 1.5" X 8.375") ZERK (02N) CYLINDER BARREL O-RING (222 D70) BACKUP RING (222 D90) CYL ROD (1-1/2" X 10")

REMARKS

INCL REF NO'S 1-3,5,8,10,13,15 & 16 INCL REF NO'S 1,5-10,13,16 & 17

SEE FOOTNOTE 1 INCL REF NO'S 6 & 7

INCL REF NO'S 4,9 & 12 INCL REF NO. 11

INCL REF NO'S 2 & 4 SEE FOOTNOTE 2 SEE FOOTNOTE 2 INCL REF NO'S 17 THRU 21

NOT SHOWN:

259-099

PLUG WRENCH - 3/8" DRIVE

FOOTNOTES:

1. FOR BEARING DRIVER REFER TO SPECIAL TOOL DIAGRAM 052-519.

2. 1' & 2' BOOM EXTENSIONS 140-588 & 140-585 HAVE A 2" SQUARE MALE STUB END. THEY WILL NOT FIT PROPERLY IN 2 1/2" SQUARE INSIDE BOOMS, AND ALSO WILL NOT FIT NEW BOLT ON PIVOT STUBS 140-540, 143-116, 143-184 & PIVOT 145-845

NOTE:

04

ID0113142

242

LARGE TAIL SPROCKET & TAIL BOOM 2200, 2300, 2310, 3610 & H311

14 2 9 4 3

4 5

12 13

10

11 FOOTNOTE 1

8 11

7 6

01

1

ID0139177

243

LARGE TAIL SPROCKET & TAIL BOOM 2200, 2300, 2310, 3610 & H311 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

140-607 140-502 140-515 140-608 140-506 140-508 105-313 105-833 105-472 106-033 106-034 115-009 115-165 125-209 140-604 140-503 140-509 142-021 142-020 180-062 180-448 142-752 142-751 143-121

QTY

1 2 2 4 2 1 1 1 1 1 1 1 2 1 1 1

DESCRIPTION

REMARKS

LT ROLLER BOOM (35.95") LT ROLLER BOOM (47.95") LT ROLLER BOOM (59.2") LT SPROCKET BOOM (35.95") LT SPROCKET BOOM (47.95") LT SPROCKET BOOM (59.2") JAM NUT (1-1/4-NF) FLANGE LOCKNUT (1/2-NC) BOLT (1/2-NC X 5") JAM NUT (1-NC) SET SCREW (1-NC X 6", SQ) ZERK (1/4-NF, STR XL) PLUG (O8N, ALN) TAPERED BEARING (1.250") BOOM (35.95") BOOM (47.95") BOOM (59.2") LT SPROCKET (2.000"B24) LT SPROCKET PARTS ASS'Y DIRT SHIELD IDLER SHAFT (1.25" X 3.75") LT ROLLER (2.000"P, 14.5") LT ROLLER PARTS ASS'Y BOOM SPACER

INCL REF NO'S 1 THRU 9, 11 THRU 13. SEE FN 5,6 INCL REF NO'S 1 THRU 9, 11 THRU 13. SEE FN 3,6 INCL REF NO'S 1 THRU 9, 11 THRU 14. SEE FN 4,6 INCL REF NO'S 1 THRU 12. SEE FOOTNOTE 5,6 INCL REF NO'S 1 THRU 12. SEE FOOTNOTE 1,3,6 INCL REF NO'S 1 THRU 12. SEE FOOTNOTE 1,4,6

SEE FOOTNOTE 1 INCL REF NO'S 8,10,& 11. SEE FOOTNOTE 1 INCL REF NO'S 6 & 7 SEE FOOTNOTE 7 INCL REF NO'S 8,11, & 13 SEE FOOTNOTE 2

NOT SHOWN:

259-099

PLUG WRENCH -…" DRIVE

FOOTNOTES:

1. LT SPROCKET AND LT SPROCKET BOOM PARTS ASS'Y ARE AVAILABLE FOR FIELD INSTALLATION ONLY. 2. USED ON 140-515 (LT ROLLER BOOM PARTS ASSEMBLY) ONLY 3. 2200, 2300, 2310, 3610 USES 68 P, H311 USES 72 P 4. 2200, 2300, 2310 USES 80 P, H311 USES 84 P 5. 3610 USES 56P, H311 USES 60P 6. USED WITH EARLY STYLE PIVOTS 7. 142-752 LT ROLLER IS FOR PART ONLY. NOTE:

01

ID0139177

244

LARGE TAIL ROLLER BOOM LOW HEADSHAFT H300/H313/H400/3610

3 12 1 12 4

7 6

9 11 10 2 9

5 8

08

ID0127116

245

LARGE TAIL ROLLER BOOM LOW HEADSHAFT H300/H313/H400/3610 REF PART NO. NUMBER

QTY

DESCRIPTION

143-181 3' LT ROLLER BOOM (2"P) 143-180 4' LT ROLLER BOOM (2"P) 1. 143-138 1 3' BOOM 143-139 1 4' BOOM 2. 142-751 1 LT ROLLER (2.000"P, 14.5") 3. 151-053 1 CYL (1.5" X 1.5" X 8.375") 4. 180-448 1 IDLER SHAFT (1.25" X 3.50") 115-003 ZERK (1/4-NF, STR) 115-165 PLUG (08N, SOC) 5. 125-209 1 TAPERED BEARING/RACE (1.250") 6. 115-165 1 PLUG (08N, SOC) 7. 115-019 1 ZERK (02N) 8. 105-313 1 JAM NUT (1-1/4-NF) 9. 180-062 2 DIRT SHIELD 10. 115-276 1 REDUCER (16N-08NF) 11. 159-093 1 RELIEF VALVE (5/8-NF, 02N) 12. 115-001 2 ZERK (O2N)

REMARKS

INCL REF NO'S 1 THRU 12; USE 80P INCL REF NO'S 1 THRU 12; USE 84P USE 80P USE 84P INCL REF NO'S 5 & 9

NOT SHOWN:

FOOTNOTES:

NOTE:

08

ID0127116

246

PERSONNEL RESTRAINT 2P

7

OPTION 6 2

4

8

5

1 8 3

03

ID0139700

247

PERSONNEL RESTRAINT 2P

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

105-386 2 106-480 2 106-442 4 105-994 4 105-340 4 106-851 2 106-191 2 107-337 2 107-720 2 141-268 1 141-274 1 140-0008 1 141-354 1 141-350 1 141-276 1 141-371 1 141-373 1 141-277 1 141-372 1 141-374 1 141-280 1 106-949 4

DESCRIPTION

BOLT (5/8-NC X 4-1/2") SCREW (M16-2.00 X 110mm, 10.9) FLG LOCKNUT (M16-2.00, PRV TRQ) FLG LOCKNUT (5/8-NC) FLG LOCKNUT (3/4-NC) LOCKNUT (M18-2.5) BOLT (5/8-NC X 6", GD8) SCREW (M16-2.00 X 150mm, 10.9) SCREW (M18-2.5 X 160mm, 10.9) RESTRAINT BAR (46", 2P) RESTRAINT BAR (56", 2P) RESTRAINT BAR (60", 2P) RESTRAINT BAR (69", 2P) RESTRAINT BAR (80.5", 2P) LEFT MOUNT BRACKET LEFT MOUNT BRACKET (12") LEFT MOUNT BRACKET (16") RIGHT MOUNT BRACKET RIGHT MOUNT BRACKET (12") RIGHT MOUNT BRACKET (16") SUPPORT SPACER WASHER (3/4", HARDENED)

REMARKS

H313, H314, H514 M552 LOWER MOUNT BRACKET ONLY; TORQUE TO 650 FT-LBS H514 LOWER MOUNTING BOLTS H313, H314 H514, SEE FOOTNOTE 2 ROLLER BOOM ROLLER BOOM (FOR 3' AND 44" BOOM) ROLLER BOOM (FOR 4' BOOM) STANDARD BOOM "& 5'-50K ROLLER BOOM" STANDARD BOOM (FOR 5' BOOM) 3610 3610 3610 3610 SEE FOOTNOTE 1 H514, SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. WHEN H312 OR H314 ATTACHMENT IS USED IN AN OFFSET POSITION THE RIGHT MOINT BRACKET WILL BE REPLACED BY REF. NO. 7 (41-280) SUPPORT SPACER 2. EARLY PRODUCTION UNITS USED 107-688 WITH TWO HARDENED WASHERS. CURRENT PRODUCTION UNITS USE 107-720 WITH FOUR HARDENED WASHERS

NOTE:

03

ID0139700

248

TRENCH CLEANER 2P

17

16

12 6

14 19

1

9

5

2

6 13 15

3

20 4 3 8 10

18

11

3

7

04

ID0139175

249

TRENCH CLEANER 2P

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

190-2406 190-2604 105-065 3 105-071 2 183-179 4 105-279 2 105-386 2 106-191 2 106-480 2 105-994 4 105-340 2 106-442 4 106-851 2 106-191 2 105-464 2 107-337 2 107-720 2 115-503 8 115-602 2 115-1018 2 141-109 2 141-215 1 141-134 1 141-135 1 141-136 1 141-137 1 140-1357 1 140-1358 1 141-211 1 141-132 1 140-1361 1 140-1365 1 140-1352 1 140-1363 1 140-1369 1 140-1354 1 140-1356 1 141-276 1 141-371 1 141-373 1 141-277 1 141-372 1 141-374 1 141-280 3 106-949 4 105-884 2 115-0005 2

DESCRIPTION

MECH CLEANER CONV KIT (ROLLER BOOM) MECH CLEANER CONV KIT (STD BOOM) LOCKNUT (1/2-NC) WASHER (1/2") PIN CARRIAGE BOLT (1/2-NC X 3") BOLT (5/8-NC X 4-1/2") BOLT (5/8-NC X 6", GD8) SCREW (M16-2.0 X 110mm, 10.9) FLG LOCKNUT (5/8-NC) FLG LOCKNUT (3/4-NC) FLG LOCKNUT (M16-2.00,PRV TRQ) LOCKNUT (M18-2.5) BOLT (5/8-NC X 6", GD8) BOLT (3/4-NC X 7", GD8) SCREW (M16-2.00 X 150mm, 10.9) SCREW (M18-2.5 X 160mm, 10.9) KLIP RING (3/4") EXTENSION SPRING EXTENSION SPRING REAR LINK CLEANER SHOE 4" CLEANER SHOE 6" CLEANER SHOE 8" CLEANER SHOE 10" CLEANER SHOE 12" SHOE BEAM (LTS) SHOE BEAM (STD) FRONT LINK FRONT LINK 3' LOWER CLEANER BAR (2.000" P) 3' LOWER CLEANER BAR (2.000" P) 3' LOWER CLEANER BAR (2.000" P) 4' LOWER CLEANER BAR (2.000" P) 4' LOWER CLEANER BAR (2.000" P) 4' LOWER CLEANER BAR (2.000" P) 5' LOWER CLEANER BAR (2.000" P) LEFT MOUNT BRACKET LEFT MOUNT BRACKET (12") LEFT MOUNT BRACKET (16") RIGHT MOUNT BRACKET RIGHT MOUNT BRACKET (12") RIGHT MOUNT BRACKET (16") SUPPORT SPACER WASHER (3/4", HARDENED) WASHER (.531") EXTERNAL SNAP RING (0.500")

REMARKS

INCL REF NO'S 1-4,8-10,12,13, 19 & 20; SEE F/N 1 INCL REF NO'S 1-4,8-10,12,13, 19 & 20; SEE F/N 1

M552 H313, H314, H514 M552 LOWER MOUNT BRACKET ONLY; TORQUE TO 650 FT-LBS H313, H314, H514 (2) H514 LOWER MOUNTING BOLTS M552 H313, H314 H514, SEE FOOTNOTE 4 OLD STYLE; SEE FOOTNOTE 6 SEE FOOTNOTES 5 & 6

ROLLER BOOMS; SEE FOOTNOTE 6 STANDARD BOOMS; SEE FOOTNOTE 6 ROLLER BOOMS STANDARD BOOMS ROLLER BOOMS; SEE FOOTNOTES 3 & 6 ROLLER BOOMS; SEE FOOTNOTES 2 & 6 STANDARD BOOM; SEE FOOTNOTES 2 & 6 ROLLER BOOMS; SEE FOOTNOTES 3 & 6 ROLLER BOOMS; SEE FOOTNOTES 2 & 6 STANDARD BOOM; SEE FOOTNOTES 2 & 6 STANDARD BOOM; SEE FOOTNOTES 2 & 6 3610 3610 3610 3610 M552 H514, SEE FOOTNOTE 4 SEE FOOTNOTE 6 SEE FOOTNOTE 6

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 050-926 2. H311 BEGINS WITH S/N 8K0126; H411 BEGINS WITH S/N 3M0693; H313 3. H312, H412, H314, H514, H450, H552, M552 4. EARLY PRODUCTION UNITS USED 107-688 W/ TWO HARDENED WASHERS. CURRENT PRODUCTION UNITS USE 107-720 W/ FOUR HARDENED WASHERS 5. INSTALL SPRING 115-1018 SO THAT OPEN ENDS OF THE COILS ARE FACING IN TOWARDS THE CLEANER BAR AND SHOE BEAM. 6. IF REPLACING OLD SPRINGS, CLEANER BAR OR SHOE BEAM, USE NEW CLEANER BAR AND SHOE BEAM SHOWN ON THIS PAGE, & INSTALL TRENCH CLEANER SPRING KIT 190-2669.

NOTE:

04

ID0139175

250

TRENCH CLEANER

3 2

11

2 21 1 6 22 23 18 7

20 19

8 18

7

2 1

3 17 2

5

15 7

9

17

7

7

2 10

1

13

7 17

12

4 7

7

14

16

14 17

04

ID0109831

251

TRENCH CLEANER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

QTY

100-150 100-151 105-065 3 105-071 4 105-136 1 105-279 2 106-034 2 105-111 2 115-503 8 115-1018 2 141-195 1 141-098 1 141-366 141-097 141-099 141-100 141-101 1 141-209 1 141-103 141-190 141-105 141-213 141-107 141-109 2 141-132 1 141-211 1 141-215 141-134 141-135 141-136 141-137 141-138 141-139 183-179 4 106-033 2 105-472 2 105-833 2 141-200 1 105-884 4 115-0005 4

DESCRIPTION

REMARKS

MECHANICAL CLEANER CONV KIT MECHANICAL CLEANER CONV KIT LOCKNUT (1/2-NC) WASHER (1/2") BOLT (1/2-NC X 3-1/2") CARRIAGE BOLT (1/2-NC X 3") SET SCREW (1-NC X 6", SQ) BOLT (1/2-NC X 4") KLIP RING (.750") EXTENSION SPRING CLEANER SUPPORT CLAMP 2' PERSONNEL RESTRAINT BAR 3' PERSONNEL RESTRAINT BAR 4' PERSONNEL RESTRAINT BAR 5' PERSONNEL RESTRAINT BAR SHOE BEAM SHOE BEAM 3' LOWER CLEANER BAR 3' LOWER CLEANER BAR 4' LOWER CLEANER BAR 4' LOWER CLEANER BAR 5' LOWER CLEANER BAR REAR LINK FRONT LINK FRONT LINK 4" CLEANER SHOE 6" CLEANER SHOE 8" CLEANER SHOE 10" CLEANER SHOE 12" CLEANER SHOE 14" CLEANER SHOE 16" CLEANER SHOE PIN JAM NUT (1-NC) BOLT (1-NC X 5") FLG LOCKNUT (1/2-NC) CLEANER SUPPORT WASHER (.531") EXTERNAL SNAP RING (0.500")

INCL REF NO'S 1,2,4,7,8,12,14,17,18; SEE F/N 2 INCL REF NO'S 1,2,4,7,8,12,14,17,18; SEE F/N 1

SEE FOOTNOTES 3 & 4 SEE FOOTNOTE 1 CLEANER SUPPORT

SEE FOOTNOTES 1 & 4 SEE FOOTNOTES 2 & 4 SEE FOOTNOTES 1 & 4 SEE FOOTNOTES 2 & 4 SEE FOOTNOTES 1 & 4 SEE FOOTNOTES 2 & 4 SEE FOOTNOTES 1 & 4 SEE FOOTNOTE 1 SEE FOOTNOTE 2

SEE FOOTNOTE 2 SEE FOOTNOTE 4 SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 050-926. THESE PARTS ARE ASSOCIATED WITH STANDARD BOOMS, NOT ROLLER AND LARGE TAIL SPROCKET BOOMS. 2. REFER TO INSTALLATION DIAGRAM 050-926. THESE PARTS ARE ASSOCIATED WITH ROLLER AND LARGE TAIL SPROCKET BOOMS. 3. INSTALL SPRING 115-1018 SO THAT OPEN ENDS OF THE COILS ARE FACING TOWARDS THE CLEANER BAR & SHOE BEAM. 4. IF REPLACING SPRING 117-008 OR 115-602 WITH SPRING 115-1018 ALSO REPLACE CLEANER BAR AND SHOE BEAM, AND USE TRENCH CLEANER SPRING KIT 190-2669.

NOTE:

04

ID0109831

252

DIGGING CHAIN ADAPTERS 50K 2P 2.000" PITCH

7

1

6

2

8

11 5 4

3 9

01

10

ID0139275

253

DIGGING CHAIN ADAPTERS 50K 2P 2.000" PITCH REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

QTY

135-925 AR 105-275 AR 105-065 AR 105-076 AR 135-912 AR 135-913 AR 135-914 AR 135-950 AR 135-924 AR 105-002 AR 105-111 AR

DESCRIPTION

REMARKS

LEFT DIGGING TOOTH BOLT (1/2-NC X 6") LOCKNUT (1/2-NC) BOLT (1/2-NC X 3") TOOTH ADAPTER (8") TOOTH ADAPTER (12") TOOTH ADAPTER (16") TOOTH ADAPTER (10") RIGHT DIGGING TOOTH BOLT (1/2-NC X 2-1/4") BOLT (1/2-NC X 4")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139275

254

DIG CHAIN 2P50K2PS RR

5 10 9 7

12

8

11

2 4

13 3

14 1

6

16 15

05

ID0093102

255

DIG CHAIN 2P50K2PS RR REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-043 AR BOLT (1/2-NC X 1-1/4") 105-066 AR BOLT (1/2-NC X 1-3/4") 105-136 AR BOLT (1/2-NC X 3-1/2", GD8) 105-111 AR BOLT (1/2-NC X 4") 2. 105-065 AR LOCKNUT (1/2-NC) 3. 135-351 AR DIG CHAIN PIN (50K) 4. 135-358 AR LOCK KEY (3/32" X 1/2") 5. 135-952 AR CHAIN SPACER 6. 135-964 AR TOOTH SPACER (1/4") 7. 136-135 AR LEFT DIGGING TOOTH-CUP 135-1233 AR DURATOOTH, LEFT 1/4 50K 135-1234 AR DURATOOTH C2X, LEFT 1/4 50K 8. 136-136 AR RIGHT DIGGING TOOTH-CUP 135-1236 AR DURATOOTH, RIGHT 1/4 50K 135-1237 AR DURATOOTH C2X, RIGHT 1/4 50K 9. 136-137 AR L.H. 2.000 VEE 10. 136-138 AR R.H. 2.000 VEE 11. 138-203 AR ROLLER LINK (50K) 12. 138-215 AR 12' DIG CHAIN (2 P) 138-216 AR 4' DIG CHAIN (4 P) 138-217 AR 2' DIG CHAIN (2 P) 138-218 AR 11'4" CHAIN (68 P) 138-219 AR 2'8" DIG CHAIN (6 P) 13. 138-352 AR TOOTH SIDEBAR 138-370 AR MASTER LINK KIT-TOOTH(50K) 14. 138-353 AR TOOTH SIDEBAR-HEAD (50K) 138-370 AR MASTER LINK KIT-TOOTH (50K) 15. 136-031 AR CHAIN SPACER (.650") 16. 136-032 AR CHAIN SPACER (1.200")

REMARKS

OBSOLETE

OBSOLETE

OBSOLETE OBSOLETE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH KEY SIDE INCL REF NO'S 3,4,13, AND 14 HEAD SIDE INCL REF NO'S 3,4,13, AND 14

NOT SHOWN: 259-140 CHAIN JAWS (1-1/8" DRIVE)

NOT SHOWN:

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

NOTE:

05

ID0093102

256

DIG CHAIN 2P50K4PS RR 4 PITCH SPACING-RAISED RIVET

10

9 6

18 11 2

7

5

16

1 8

17

15 13

14 12 4

3

03

ID0139093

257

DIG CHAIN 2P50K4PS RR 4 PITCH SPACING-RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

105-043 AR 105-066 AR 105-067 AR 105-082 AR 105-229 AR 105-065 AR 135-351 AR 135-358 AR 135-964 AR 135-952 AR 135-912 AR 135-950 AR 135-913 AR 135-914 AR 135-924 AR 135-1233 AR 135-1234 AR 135-925 AR 135-1236 AR 135-1237 AR 136-137 AR 136-138 AR 138-203 AR 138-210 AR 138-211 AR 138-212 AR 138-213 AR 138-214 AR 138-370 AR 138-380 AR 136-031 AR 136-032 AR 105-002 AR 105-076 AR 105-111 AR 105-275 AR

DESCRIPTION

BOLT (1/2-NC 1-1/4") BOLT (1/2-NC X 1-3/4") BOLT (1/2-NC X 2-3/4") BOLT (1/2-NC X 2-1/2") BOLT (1/2-NC X 2") LOCKNUT (1/2-NC) DIG CHAIN PIN (50K) LOCK KEY (3/32" X 1/2") TOOTH SPACER (1/4") CHAIN SPACER TOOTH ADAPTER (8") TOOTH ADAPTER (10") TOOTH ADAPTER (12") TOOTH ADAPTER (16") LEFT DIGGING TOOTH DURATOOTH, LEFT 1/4 50K DURATOOTH C2X, LEFT 1/4 50K RIGHT DIGGING TOOTH DURATOOTH, RIGHT 1/4 50K DURATOOTH C2X, RIGHT 1/4 50K LH 2.000 VEE TEETH RH 2.000 VEE TEETH ROLLER LINK (50K) DIG CHAIN - 4P (2' 0") DIG CHAIN - 4P (2' 8") DIG CHAIN - 4P (4' 0") DIG CHAIN - 4P (11' 4") DIG CHAIN - 4P (12' 0") MASTER LINK KIT-TOOTH (50K) MASTER LINK KIT-TOOTH (50K) CHAIN SPACER (.650") CHAIN SPACER (1.200") BOLT (1/2-NC 2-1/4") BOLT (1/2-NC X 3") BOLT (1/2-NC X 4") BOLT (1/2-NC X 6")

REMARKS

OBSOLETE

OBSOLETE

OBSOLETE OBSOLETE LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH INCL REF NO'S 3, 4 AND 15

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0139093

258

DIGGING CHAIN (2"P - 50,000 LB)

ALTERNATE SIDEBAR SPACING-RAISED RIVET

7 6

2

11 8

5

1 5

9 10

13 4 12

3

07

ID0093099

259

DIGGING CHAIN (2"P - 50,000 LB)

ALTERNATE SIDEBAR SPACING-RAISED RIVET REF PART NO. NUMBER

1.

QTY

DESCRIPTION

105-043 AR BOLT (1/2-NC X 1-1/4") 105-066 AR BOLT (1/2-NC X 1-3/4") 105-065 AR LOCKNUT (1/2-NC) 135-351 AR DIG CHAIN PIN (50K) 135-358 AR LOCK KEY (3/32" X 1/2") 135-964 AR TOOTH SPACER (1/4") 135-924 AR LEFT CUP TOOTH 135-1233 AR DURATOOTH LEFT 1/4 50K 135-1234 AR DURATOOTH C2X LEFT 1/4 50K 135-925 AR RIGHT CUP TOOTH 135-1236 AR DURATOOTH RIGHT 1/4 50K 135-1237 AR DURATOOTH CSX RIGHT 1/4 50K 136-137 AR LEFT TOUGH TOOTH 90 136-138 AR RIGHT TOUGH TOOTH 90 138-203 AR ROLLER LINK (50K) 138-279 AR 2' CHAIN (12 P) 138-278 AR 2' 8" CHAIN (16 P) 138-280 AR 4' CHAIN (24 P) 138-281 AR 12' CHAIN (72 P) 138-352 AR TOOTH SIDEBAR 138-370 AR TOOTH SIDEBAR 138-355 AR PLAIN SIDEBAR 138-380 AR PLAIN SIDEBAR

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

REMARKS

USE WITH REF NO 5, TOOTH SPACER (135-964)

OBSOLETE OBSOLETE OBSOLETE OBSOLETE LESS TEETH LESS TEETH LESS TEETH LESS TEETH KEY SIDE HEAD SIDE

NOT SHOWN:

259-140

CHAIN JAWS (1-1/8" DRIVE)

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (050-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

07

ID0093099

260

ALLIGATOR CHAIN 2.000" PITCH - 50,000 LB RAISED RIVET

20

17

12

16

14 13

11 13

18 15

14 19

14 13

3

14 4

1

13

5

2 8

10

6

9 7

04

ID0129160

261

ALLIGATOR CHAIN 2.000" PITCH - 50,000 LB

RAISED RIVET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

105-065 AR 105-076 AR 105-110 AR 105-111 AR 138-203 AR 138-215 AR 138-216 AR 138-217 AR 138-218 AR 138-219 AR 135-351 AR 138-352 AR 138-370 AR 138-353 AR 138-370 AR 135-358 AR 135-952 AR 136-100 AR 136-101 AR 136-102 AR 136-036 AR 136-037 AR 136-038 AR 136-039 AR 136-040 AR 136-041 AR 136-043 AR 136-008 AR

DESCRIPTION

LOCKNUT (1/2-NC) BOLT (1/2-NC X 3") BOLT (1/2-NC X 4-1/2") BOLT (1/2-NC X 4") ROLLER LINK (50K) 12' DIG CHAIN (2P) 4' DIG CHAIN (2P) 2' DIG CHAIN (2P) 11' 4" DIG CHAIN (2P) 2' 8" DIG CHAIN (2P) DIG CHAIN PIN (50K) TOOTH SIDEBAR-KEY (50K) MASTER LINK-TOOTH (50K) TOOTH SIDEBAR-HEAD (50K) MASTER LINK-TOOTH (50K) LOCK KEY (3/32" X 1/2") CHAIN SPACER CAP BIT INSERT BIT INSERT BIT BIT ADAPTER BIT ADAPTER BIT ADAPTER BIT ADAPTER BIT ADAPTER BIT ADAPTER SPACER RETAINER RING

REMARKS

LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS

INCL REF NO. 7-8 INCL REF NO. 7-8 USED WITH ONE OR TWO ADAPTERS ON OUTSIDE INCL REF NO. 20 INCL REF NO. 20 INCL REF NO. 20 FOR SINGLE LEFT OR RIGHT INSIDE OR OUTSIDE FOR SINGLE LEFT OR RIGHT INSIDE OR OUTSIDE FOR LEFT OUTSIDE FOR RIGHT OUTSIDE FOR RIGHT OUTSIDE FOR LEFT OUTSIDE USED WITH ADAPTER INSIDE

NOT SHOWN:

259-001 259-002 259-150 259-140 135-957

BIT PULLER - HAMMER BIT PULLER - SLIDE HAMMER BIT PUNCH - SLIDE HAMMER CHAIN JAWS (1-1/8" DRIVE) BIT BLOCK

FOR REF NO'S 13 - 18

FOOTNOTES:

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE 050-700. REFER TO BOOM, CHAIN AND CLEANER OPTIONS 052-190 FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

04

ID0129160

262

263

264

265

266

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS

HAMMER 3 5

4

SLIDE HAMMER 3 1

2

H

801-056

267

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS REF PART NO. NUMBER

1.

2.

3.

4.

5.

259-002 259-001 259-036 105-403 105-357 183-072 259-003

QTY

1 1 2 1 1

DESCRIPTION

REMARKS

BIT PULLER - SLIDE HAMMER BIT PULLER - HAMMER BIT PULLER JAM NUT (5/8-NC) LOCKNUT (5/8-NC) SLIDE HAMMER ROD SLIDE HAMMER

INCL REF NO.'S 1 - 5 EARLY STYLE

FOOTNOTES

NOTE:

H

801-056

268

SPECIAL TOOLS - ALIG BIT PUNCH

5

3

4

1 9 2 8

6

H

7

801-057

269

SPECIAL TOOLS - ALIG BIT PUNCH REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

259-150 105-708 105-964 105-994 183-072 259-003 259-151 259-152 259-153 105-357

QTY

DESCRIPTION

REMARKS

INCL REF NO.'S 1 THRU 8

2 1 1 1 1 1 1 1 1

BIT PUNCH - SLIDE HAMMER SET SCREW (3/8-NC X 3/8", NLK) WASHER (.656") FLG LOCKNUT (5/8-NC) SLIDE HAMMER ROD SLIDE HAMMER HEAVY BIT PUNCH-SLIDE HAMMER LIGHT BIT PUNCH-SLIDE HAMMER PUNCH ADAPTER-SLIDE HAMMER LOCKNUT (5/8-NC)

FOOTNOTES

NOTE:

H

801-057

270

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS

LEFT JAW

RIGHT JAW

8

9

11 10 11 10

1 2

3 4 12 5 6

13 4

7

H

801-058

271

SPECIAL TOOL - CHAIN JAWS FOR USE ON MASTER LINKS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

259-140 259-186 115-003 105-310 105-975 259-185 125-402 107-761 259-181 259-180 105-059 105-181 105-066 105-065

QTY

DESCRIPTION

REMARKS

INCL REF NO'S 1 - 13

1 1 1 2 1 1 1 1 1 2 2 1 1

CHAIN JAWS (1-1/8" DRIVE) THREADED TRUNION ZERK (1/4-NF, STR) JAM NUT (3/4-NC) WASHER (3/4") SLIP TRUNION BRONZE BUSHING (.750") BOLT ALL THREAD (3/4-10 NC X 11") LEFT JAW RIGHT JAW WASHER (7/16") BOLT (3/8-NC X 1/2") BOLT (1/2-NC X 1-3/4") LOCKNUT (1/2-NC)

FOOTNOTES

NOTE:

H

801-058

272

NOTES:

ID0134963

273

OPTIONS

ID0134914

274

275

276

WATER SPRAY KIT

BEGINS WITH S/N:

2 3

2

1

4 5 6 11

8

12 13

17 15

7 9 14

16 9 7

10

10

ID0044653

277

WATER SPRAY KIT

BEGINS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11 12.

13.

14.

15.

16.

17.

190-200 364-165 364-451 190-053 110-707 155-234 157-489 153-883 363-378 106-382 357-718 105-452 106-266 105-340 357-539 180-249 105-384 . 357-535 105-832 158-356 105-819 105-095 105-999 105-985

QTY

1 1 1 1 1 1 2 4 1 6 4 8 1 2 2 1 4 1 4 4 4 4

DESCRIPTION

REMARKS

WATER SPRAY KIT STORAGE TANK (45 GAL) STORAGE TANK (45.0 GAL) POLY-PATCH TANK REPAIR KIT TANK CAP (96NF) CONNECTOR (12NF-12NF ) BK CONNECTOR (12NF, POLY) BK CONNECTOR (12NF, POLY) ANCHOR STRAP FLG LK SCREW (M10-1.50 X 20MM) SUPPORT BOLT (3/4-NC X 2") FLG NUT (M10-1.50) FLG LOCKNUT (3/4-NC) WEIGHT MOUNT ROD BUSHING (.765" X 1.75" X .500") WASHER (3/4") WEIGHT RACK FLG LOCKNUT (1/4-NC) ELECTRICAL PUMP (WATER) FLG LK BOLT (1/4-NC X 1") WASHER (1/4") BOLT (7/8-NC X 10") FLG NUT (7/8-NC)

OBSOLETE,INCL REF NO'S 1-17; SEE FOOTNOTE 1

OBSOLETE

OBSOLETE SEE FOOTNOTE 2 SEE FOOTNOTE 2

ENDS WITH S/N: BEGINS WITH S/N:

OBSOLETE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. REQUIRES 11 WEIGHTS, P/N 375-080.

2. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS.

NOTE:

10

ID0044653

278

NOTES:

ID0134963

279

MISCELLANEOUS

ID0135063

280

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

281

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

282

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

283

284

3610 Related Publications Component

Ass’y

P/N

Model: 3610 ................... Parts Manual ......................................................... ............ 053-422 3610 ................... Operators Manual .................................................. ............ 054-478 3610 ................... Repair Guide (Service Manual) .............................. ............ 055-478 3610 ................... Supplementary Maint Guide - Trencher ................. ............ 050-633 3610 ................... Digging Chain Guide (6 Volumes) ......................... ............ 050-700 3610 ................... Special Tools Guide .............................................. ............ 052-901 Engine: Deutz .................. Parts Manual - F3L1011 ................................. 195-443 .... 053-012 Deutz .................. Operators Manual - F3L1011 ................................. ............ 054-012 Deutz .................. Service (Shop) Manual - F3L1011 ......................... ............ 055-012 Deutz .................. Parts Manual - F3L1011F ............................... 195-447 .... 053-052 Deutz .................. Operators Manual - F3L1011F ............................... ............ 054-047 Deutz .................. Service (Shop) Manual - F3L1011F ....................... ............ 055-049 Deutz .................. Problem Diagnosis Guide ...................................... ............ 050-555 Deutz .................. Sales & Service Directory ...................................... ............ 050-556 Transmission: Auto Gear ........... Parts Manual - 4000 Series ............................ 166-089 ........ N/A Diverco ............... Parts Manual - T96 Series .............................. 165-042 ........ N/A Differential: Dana .................. Service (Shop) Manual - 44 Std Front ............. 161-137 ........ N/A Dana .................. Service (Shop) Manual - 44 Std Rear ............. 161-196 ........ N/A Dana .................. Service (Shop) Manual - 44 Std Rear ............. 161-237 ........ N/A Dana .................. Service (Shop) Manual - 44 Ls Front .............. 161-138 .... 055-021 Dana .................. Service (Shop) Manual - 44 Ls Rear ............... 161-197 .... 055-021 Dana .................. Service (Shop) Manual - 44 Ls Rear ............... 161-238 .... 055-021 Dana .................. Service (Shop) Manual - 60 Hd Ls Front ......... 161-279 .... 055-022 Dana .................. Service (Shop) Manual - 60 Hd Ls Rear ......... 161-234 .... 055-022

Filters Engine: Air Filter Parts Ass’y ......................................................................................... 195-816 Element (primary) .............................................................................. 195-817 Element (secondary) .......................................................................... 195-818 Oil Filter Element (3/4-npt, 3-9/16” spin-on) - Deutz ......................................... 195-849 Fuel Filter Element (spin-on) - Deutz ................................................................ 195-807

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3610 Hydraulic: Oil Filter Element (1-UNF, spin-on) .................................................................. 155-910

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

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287

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