Ditch Witch 3500 Tractor Parts Manual 050-693 - PDF

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3500 ISSUE NO. 19PL-09/19 For Replacement Copy Order P/N 050-693

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: 3500 Tractor

Copyright 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 2012, 2014, 2015, 2019

by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

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FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

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WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

CONTENTS______________________ Decals

Location....................................................... 8

Engine Components

Air Cleaner System – With Air Shutoff .......... 24 Air Cleaner System – Without Air Shutoff...... 22 Air Filter System ....................................... 26 Air Shutoff Controls .................................. 28 Engine – Deutz Diesel ..............................12, 14 Engine Mounts .......................................... 16 Engine Shields ......................................18, 20 Fuel Line ...............................................30, 32 Fuel Tank & Lines ...................................... 34

Powertrain

Carrier – Dana 44 Standard ........................... 66 Carrier – Dana 44 Limited Slip ........................ 68 Differential – Dana 60 HD Limited Slip ............ 70 Drive Line ................................................. 42 Front Axle ................................................. 48 Front Differential – Dana 60 HD................... 54 Front Differential Mount – Dana 44............ 46 Front Differential Mount – Dana 60 HD . ..... 52 Front Steering .......................................... 44 Ground Drive Gearbox – Dana 44 .............. 38 Ground Drive Gearbox – Dana 60 .............. 40 Rear Axle – Dana 44 ................................... 56 Rear Axle – Dana 60 HD ............................... 60 Rear Steer Differential – Dana 60 .............. 62 Rear Steer Differential ............................. 58 Rear Steer Differential Mount – Dana 60 ... 64 Rear Steering Indicator ............................ 72 Steerable Axle .......................................... 50 Tire / Tube / Wheel – Dana 44 ................... 74 Tire / Tube / Wheel – Dana 60 ................... 76

Frame Components

2 Post ROPS ............................................ 102 4 Post ROPS ............................................. 104 Backfill Blade ........................................94, 96 Battery Mount .......................................... 90 Console & Steps – Foot Control ................... 88 Console & Steps – Hand Control .................. 86 Fenders & Covers – Foot Control ................. 84 Fenders & Covers – Hand Control ................ 82 Hood & Grille ............................................ 80 Seat ........................................................... 92 Tilit Backfill Blade .............................. 98, 100

Control Components

Control Valve Linkage ..................... 120, 122 Crowd Control ......................................... 136 Digging Speed Controls .......................... 114 Foot Control Assembly ............................ 134 Foot Throttle – Hand Control ..................... 130 Foot Throttle .......................................... 132 Ground Drive Controls ........................... 110 Ground Drive Neutral Control ................ 108 Ground Drive Pump Control .................. 112 Hand Throttle .................................. 124, 126 Hand Throttle – Foot Control ..................... 128 Parking Brake .................................. 138, 140 Pump Mount – Foot Control ...................... 118 Pump Mount – Hand Control .................... 116

ID0040858

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6

CONTENTS______________________ Hydraulics

Backfill Blade ................................... 190, 192 Blade Tilt & Swing Selector ..................... 198 Boost Control Unit .................................. 218 Boost Control .......................................... 216 Charge Filter .................................... 170, 172 Control Valve Linkage ............................ 204 Control Valve........................................... 202 Cylinder – 2.0” x 1.0” x 2.5”......................... 238 Cylinder – 2.0” x 1.0” x 4.0”......................... 228 Cylinder – 2.0” x 1.0” x 5.0”......................... 230 Cylinder – 2.5” x 1.25” x 3.0” ....................... 232 Cylinder – 2.5” x 1.25” x 5.0” ....................... 234 Cylinder – 3.0” x 1.75” x 12.0” ..................... 236 Drain Manifold ..................................... ..156 Four Valve Conversion ........................... 206 Ground Drive – Foot ................................. 164 Ground Drive – Hand ................................ 166 Ground Drive ........................................... 168 Manifold ................................................. 224 Manifold Valve – Shuttle Relief .................. 226 Motor ...................................................... 222 Oil Cooler & Filter............................ 174, 176 Optional Manifold ................... 180, 182, 184 Pressure Relief ........................................ 178 Pump ...................................................... 220 Pump & Reservoir – Foot ......................... 154 Pump & Reservoir ........................... 150, 152 Pump & Valve.......................... 158, 160, 162 Rear Steer................................................ 200 Relief Cartridge ....................................... 186 Schematic – Foot Control ........................... 146 Schematic – Hand Control .......................... 144 Schematic – Rear Steer .............................. 148 Steering ........................................... 208, 210 Tandem Hydrostat Pumps ..................... 214 Tilt Backfill Blade ............................. 194, 196 Trick Quick Coupler ................................ 188 Triple Hydrostat Pump ........................... 212

Electrical

Diagram – Console .................................... 254 Diagram – Frame & Engine ......................... 248 Diagram – Rear Steer ................................. 256 Electrical Diagram .......................... 246, 250 Schematic ........................................ 242, 244

Options

Front Counterweight............................... 260 Water Spray Kit – Electrical Diagram ........... 266 Water Spray Kit – Hydraulics ..................... 264 Water Spray Kit ....................................... 262

Miscellaneous

Bolt/Nut Torque Chart ............................ 270 Replacement O-Ring Chart ..................... 275 Warranty Registration ............................ 278

ID0040858

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DECALS

8

9

10

11

ENGINE COMPONENTS

12

DEUTZ DIESEL ENGINE 3500 BEGINS WITH S/N 3L0231 3500 ENDS WITH S/N 3N0168

24 8 26

27

22 15

3 20

19

6

2

16 18

1

14

5 PUMP MOUNTING

13 28

F/N 5

7 17

23

4 10 9

25 21

7

12

1 5

11

7 4

3

17 8

6 2

SEE FOOTNOTE 1

02

ID0139174

13

DEUTZ DIESEL ENGINE 3500 BEGINS WITH S/N 3L0231 3500 ENDS WITH S/N 3N0168 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

QTY

105-071 2 106-116 2 105-073 8 105-823 2 215-016 1 105-830 2 106-499 2 105-839 8 106-113 8 106-134 6 154-089 1 154-148 1 154-305 1 154-577 1 154-576 1 180-679 1 195-807 1 195-848 1 195-849 195-850 1 195-851 1 194-763 1 196-118 1 363-065 1 363-067 1 105-894 6 106-175 1 165-727 3 170-090 1 195-855 2 105-158 12 115-456 1

DESCRIPTION

REMARKS

WASHER (1/2") BELLVILLE SPRING WASHER LOCK WASHER (7/16") FLG LK BOLT (5/16-NC X 3/4") SOLENOID COVER FLG LK BOLT (1/2-NC X 1-1/4") FLG HD BOLT (1/2-NC X 1 1/2"GR.8) BOLT (M10-1.5 X 55mm) BOLT (M10-1.0 X 70mm) STUD BOLT (M10-1.5 X 42mm) CAP (08JF) CONNECTOR (08J-08J90BK) CONNECTOR (08J-M18-1.5 X 90) HOSE (08JF-26.5) HOSE (08JF-22.5) ADAPTER SLEEVE FUEL FILTER ELEMENT DEUTZ DIESEL ENGINE OIL FILTER ELEMENT PUMP DRIVE COUPLING PUMP MOUNTING PLATE PUMP MOUNTING PLATE MANIFOLD MUFFLER FUEL FILTER MOUNT BRACKET OIL DRAIN BRACKET LOCKNUT (M10-1.5) NUT (M10-1.5) EXHAUST MANIFOLD GASKET BELT(45.75") OIL FILLER CAP CAM WASHER(3/8") EXTERNAL SNAP RING (1-3/4")

OBSOLETE FOOTNOTE 4

OBSOLETE FOOTNOTE 4 & 5 FOOTNOTE 1

ENDS WITH S/N 3L0309, OBSOLETE BEGINS WITH S/N 3L0310 FOOTNOTE 2 INCLU REF NO.'S 14 & 16

ENDS WITH S/N 3K0982, OBSOLETE BEGINS WITH S/N 3K0983

BEGINS WITH S/N 3L0340. FOOTNOTE 3

NOT SHOWN:

105-863 3 156-251 4 165-745 4 195-859 1 195-860 3 195-864 22 105-890 10 165-744 1

COPPER SEAL RINGS BANJO BOLT INJECTOR PUMP GASKET FUEL PUMP INJECTOR OIL PAN BOLT SEAL RING LIFT PUMP GASKET

217-731 217-721 217-518 195-862 215-176 217-722 N/A

1 1 1 1 1 1 1

STARTER SOLENOID LOW OIL PRESSURE SWITCH OIL TEMP SWITCH STARTER ALTERNATOR FUEL SOLENOID TIMING BELT

FOOTNOTES:

1. LOCKTITE AND TORQUE IN NUMBERED SEQUENCE TO 20-25 FT. LBS. THEN RETORQUE IN SEQUENCE TO FINAL TORQUE OF 40-45 FT. LBS. 2. THOROUGHLY PACK SPLINES WITH TEXACO #1912 COUPLING GREASE AT ASSEMBLY. (P/N 256-648 = 12 OZ. CARTRIDGE); (P/N 256-648 = 4 OZ. TUBE) 3. WHEN SERVICING PUMP OR COUPLING COMPONENTS ON OLDER UNITS. ADD SNAP RING (REF. NO. 28) TO ADDAPTER COUPLING. 4. BEGINS WITH S/N 3N0092. USE FOR ALL REPLACEMENTS 5. LOCKTITE RC 271 (RED ) OR RC 680 (GREEN)

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0139174

14

DEUTZ DIESEL ENGINE 3500 BEGINS WITH S/N 3N0169

24 8 3 1 16

22

14

19

6

2 20

18 15

5 PUMP MOUNTING

13 4

F/N 4 7 17 10 9

25 21

7

12

1 5

11

7 4

3

17 8

6 2

SEE FOOTNOTE 1

02

ID0139003

15

DEUTZ DIESEL ENGINE 3500 BEGINS WITH S/N 3N0169 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

195-445 105-073 105-823 115-456 106-499 105-839 106-113 106-134 154-089 154-148 154-305 154-576 180-679 195-807 106-116 195-849 195-850 194-763 196-118 194-614 363-067 105-894 106-175 165-727 170-090

QTY

REMARKS

DESCRIPTION

1 ENGINE (38HP) - DEUTZ DIESEL 8 LOCK WASHER (7/16") 12 FLG LK BOLT (5/16-NC X 3/4 ") 1 EXTERNAL SNAP RING (1-3/4") 2 FLG BOLT (1/2-NC X 1-1/2" GR.8) 8 BOLT (M10-1.5 X 55mm) 8 SCREW (M10-1.00 X 70mm, 10.9) 6 STUD BOLT (7/8-NC X 2.4", 3/8-NC) 1 CAP (08JF) 1 CONNECTOR (08J-08J90BK) 1 CONNECTOR (M18-1.50 - 08J90) 1 HOSE (08JFX-22.5" -2000) 1 ADAPTER SLEEVE (15T, 13T) 1 FUEL FILTER ELEMENT (PRIMARY) 2 BELLVILLE WASHER (1/2") ELEMENT (12NF, 3.562" SPIN-ON) 1 PUMP DRIVE COUPLING 1 MOUNTING PLATE 1 MUFFLER (MANIFOLD) 1 OIL FILLER CAP 1 "NS" DRAIN BRACKET 6 LOCKNUT (M10-1.50, PRV TRQ, 10.9) 1 NUT (M10-1.5) 3 EXHAUST MANIFOLD GASKET 1 BELT(45.7")

BEGINS WITH S/N 3N0169

BEGINS WITH S/N 3L0340 FOOTNOTE 4

&

FOOTNOTE 3

FOOTNOTE 1

FOOTNOTE 2

NOT SHOWN:

194-615 194-617 215-189 194-616 194-548 106-930 106-175 215-188

1 3 1 1 1 1 1 1

FUEL PUMP FUEL INJECTOR ALTERNATOR STARTER, 11 TOOTH STARTER, 9 TOOTH STUD (M10-1.50 X 40MM) NUT (M10-1.5) STARTER SOLENOID COVER

(STARTER SOLENOID) BEGINS WITH ENGIN S/N 720586 (SOLENOID ADAPTER STUD)

SEE FOOTNOTE 6 SEE FOOTNOTE 6

SEE FOOTNOTE 6

FOOTNOTES:

1. LOCKTITE AND TORQUE IN NUMBERED SEQUENCE TO 20-25 FT. LBS. THEN RETORQUE IN SEQUENCE TO FINAL TORQUE 40-45 FT. LBS. 2. THOROUGHLY PACK SPLINES WITH TEXACO #1912 COUPLING GREASE AT ASSEMBLY. (P/N 256-648 = 14OZ. CARTRIDGE).

3. WHEN SERVICING PUMP OR COUPLING COMPONENTS ON OLDER UNITS. ADD SNAP RING (REF. NO. 4) TO ADDAPTER COUPLING. 4. LOCKTITE RC 271 (RED ) OR RC 680 (GREEN) 5. SEE PARTS PAGE 804-554 FOR ENGINE SHIELDS &COVERS 6. IF REPLACING STARTER, USE SOLENOID COVER 215-1549 INSTEAD OF 215-188.

NOTE:

REFER TO O-RING CHART 9800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0139003 804-771

16

ENGINE MOUNTS (3500) 14

NOTE 2 15

NOTE 3 & 5 2

17

2

13 17 4

16 9 5 18

17 4 7 NOTE 3 & 5

6

2

14

NOTE 2 15 4

17

17

3

1

14

8

12

16 2

14 NOTE 2 3

2 10 17

17

11 4

4 2 NOTE 3

4

17 DETAIL A

17

17 DETAIL A NOTE: POSITION BELLVILLE WASHER W/DISH SIDE TOWARD BOLT OR NUT FLG. AS SHOWN.

04

ID0107768

17

ENGINE MOUNTS (3500) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

105-117 1 105-830 6 106-096 6 106-118 8 106-596 4 105-833 6 106-198 6 362-771 1 105-839 1 181-353 1 106-128 1 181-566 1 313-051 1 313-138 1 313-052 1 313-139 1 313-053 1 313-140 1 313-054 1 313-141 1 106-598 8 106-119 4 106-597 4 106-743 2 106-116 10 105-118 1

DESCRIPTION

WASHER (5/16") FLG LK BOLT (1/2-NC X 1-1/4") FLG LK BOLT (1/2-NC X 1-3/4",GR8) BOLT (M14 X 25MM) SCREW (M14-2 X 30) W/ EPOXY LCK FLG LOCKNUT (1/2-NC) FLG LOCKNUT (1/2-NC, GR8) BELT GUARD BOLT (M10 X 55MM) SPACER (3.5" LG) BOLT (M8 X 110MM) SLEEVE (1.5" LG) LEFT FRONT ENGINE MOUNT LEFT FRONT ENGINE MOUNT RIGHT FRONT ENGINE MOUNT RIGHT FRONT ENGINE MOUNT LEFT REAR ENGINE MOUNT LEFT REAR ENGINE MOUNT RIGHT REAR ENGINE MOUNT RIGHT REAR ENGINE MOUNT WASHER (9/16"-M14) HARDENED BOLT (M14 X 30MM) SCREW (M14-2 X 40) W/ EPOXY LCK WASHER (1/2", HARDENED) BELLVILLE WASHER (1/2" X 1-1/2") WASHER (3/8")

REMARKS

END WITH S/N 3L0633, OBSOLETE BEGINS WITH S/N 3L0634, SEE FOOTNOTE 3 & 4 ENDS WITH S/N 3K0601, OBSOLETE SEE FOOTNOTE 2 & 4. BEGINS WITH S/N 3K0602 END WITH S/N 3L0633, OBSOLETE BEGINS WITH S/N 3L0634, SEE FOOTNOTE 3 & 4

ENDS WITH S/N 3K601, OBSOLETE SEE FOOTNOTE 1. BEGINS WITH S/N 3K602 ENDS WITH S/N 3K601, OBSOLETE SEE FOOTNOTE 1. BEGINS WITH S/N 3K0602 ENDS WITH S/N 3K0601, OBSOLETE SEE FOOTNOTE 1. BEGINS WITH S/N 3K0602 OBSOLETE SEE FOOTNOTE 1. BEGINS WITH S/N 3K0602 BEGINS WITH S/N 3K0602. SEE FOOTNOTE 4 ENDS WITH S/N 3K0601, OBSOLETE SEE FOOTNOTE 2 & 4. BEGINS WITH S/N 3K0602 BEGINS WITH S/N 3L0634. SEE FOOTNOTE 4 BEGINS WITH S/N 3L0634. SEE FOOTNOTE 4

NOT SHOWN:

FOOTNOTES:

1. NO PAINT ARE; CLEAN PAINT OF OF ENGINE BLOCK AND MOUNTS BEFORE BOLTINH MOUNTS TO BLOCK. TAP OUT MOUNTING HOLES (M14 X 2.0) TO REMOVE PAINT; CLEAN WITH SFETY SOLVENT; DRY WITH COMPRESSED AIR. 2. ALL METRIC ENGINE MOUNTING BOLTS (8), TORQUE 100 FOOT POUNDS. 3. ALL 1/2-NC FLANGED FACE ENGINE MOUNTING BOLTS (6); LOCKTITE (271) TORQUE 110-120 FOOT POUNDS. 4. CURRENT HARDWARE, USE FOR ALL REPLACEMENT. 5. W/BACKHOE USE 2" LONG BOLT 105-871 AT THIS POSITION. MORE INFORMATION IN A222/A422 B.H. MANUAL AT PAGE ENTITLED "FRAME CONVERSION PARTS" (801-843) NOTE:

04

ID0107768

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ENGINE SHIELDS

ENDS WITH S/N 3N0168 - 3500 ENDS WITH S/N 3M0965 - 3610

11 8

1 6

4 10 2

12

6 7

3 6

10

9

10 5

14 17 16 15

18 19

06

13

ID0107769

19

ENGINE SHIELDS

ENDS WITH S/N 3N0168 - 3500 ENDS WITH S/N 3M0965 - 3610 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

362-772 1 362-773 1 362-774 1 362-775 1 362-776 1 105-095 18 105-832 14 105-836 14 106-083 1 106-161 4 116-421 AR 116-421 AR 362-771 1 181-566 1 181-353 1 106-142 1 105-118 1 106-128 1 105-117 1

DESCRIPTION

TOP SHIELD RIGHT SIDE SHIELD BOTTOM SHIELD LEFT TOP SIDE SHIELD LEFT SIDE SHIELD WASHER (1/4") FLG LOCKNUT (1/4-NC) FLG LK BOLT (1/4-NC X 1/2") SCREW (M8-1.25 X 20mm) SCREW (M6-1 X 20mm) BULK EDGING (1/8", SOLD PER 1') BULK EDGING (1/8", SOLD PER 1') BELT GUARD SLEEVE (1.5") SPACER (3.5") BOLT (M10-1.5 X 65mm) WASHER (3/8") BOLT (M8-1.25 X 110mm) WASHER (5/16")

REMARKS

USE 1 @ 10-1/4" USE 1 @ 7"

NOT SHOWN:

FOOTNOTES:

NOTE:

ENGINE BOLTS MUST BE UTILIZED DURING INSTALLATION OF 362-773 (REF NO 2) 362-775 (REF NO 4).

PARTS SHOWN ON THIS PAGE USED WITH ENGINES 195-848 (3500) AND 195-443 (3610)

06

ID0107769

20

21

22

23

24

AIR CLEANER SYSTEM

WITH AIR SHUTOFF CONTROLS (EARLY MODELS)

25

24 4 17

2 19

16

8 21 11

8 12

1 15

20 6 18

23 10

8 5

8 7 3 14 13

9

22

02

ID0138999

25

AIR CLEANER SYSTEM

WITH AIR SHUTOFF CONTROLS (EARLY MODELS) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

105-003 3 105-091 2 105-284 4 105-285 2 105-822 2 105-109 3 110-134 1 110-169 4 110-348 4 115-250 1 116-192 AR 116-248 1 300-5134 1 116-416 1 116-331 1 155-150 1 181-343 2 195-656 1 195-816 1 195-852 1 196-114 1 215-150 1 313-093 1 363-079 1 110-155 1 165-734 1

DESCRIPTION

FLG LOCKNUT (5/16-NC) LOCK WASHER (5/16") WASHER (3/16") FLG LK BOLT ((5/16-NC X 1-3/4") FLG LK BOLT (5/16-NC X 1/2") BOLT (5/16-NC X 1-1/2") CLAMP (2-1/2") CLAMP (2-3/4' TO 3") POP RIVET (.644") CAP (02NF) HOSE (7/64"ID) HOSE (2.75"ID X 3.25"OD) AIR INTAKE HOSE KIT (17.34") AIR INTAKE HOSE AIR INTAKE HOSE (3"OD X 8.92") SLIP-ON COUPLER (02N X .125"OD) SPACER MOUNTING BAND (6-1/2") AIR CLEANER ASSEMBLY AIR INLET TUBE AIR INTAKE SHUTOFF VALVE RESTRICTION INDICATOR (20") AIR INTAKE SHROUD AIR FILTER BRACKET CLAMP (7/32") GASKET

REMARKS

USE 38.5" REPLACED 116-317 USED WITHOUT AIR INTAKE SHOUTOFF VALVE.

SEE FOOTNOTE 1

ALL REPLACEMENTS

AIR INLET

NOT SHOWN:

FOOTNOTES:

1. MORE INFORMATION (SERVICE PARTS) AT PARTS PAGE ENTITLED "AIR CLEANER ASSEMBLY".

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

02

ID0138999

26

27

28

AIR SHUTOFF CONTROLS (EARLY MODELS)

6 1 4 4

8

3 6 2

1

5 7

01

ID0139183

29

AIR SHUTOFF CONTROLS (EARLY MODELS) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

QTY

105-078 106-114 110-155 110-387 196-114 196-113 363-075 363-076

2 1 1 2 1 2 1 1

DESCRIPTION

REMARKS

NUT (1/4-NC) BOLT (1/4-NF X ") CLAMP (7/32") T-HANDLE (RED) AIR SHUTOFF VALVE AIR SHUTOFF CONTROL CABLE AIR SHUTOFF CABLE BRACKET AIR SHUTOFF ACTUATOR BRACKET

SEE FOOTNOTE 1

SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1- ONE EACH OF THESE PARTS (REF #'S 1, 4 & 6) ARE INSTALLED FOR RMOTE ENGINE SHUT DOWN, FROM BACKHOE OPERATOR'S SEAT, WHEN A222 IS INSTALLED.

NOTE:

01

ID0139183

30

FUEL LINE

ENDS WITH S/N 3K0062

8 26 25

4 2 14

15

4 25

6 20

24

1 18

9 16 6

6

13

6

17

21

5

18

3

10

18 6

13 6 19

23 6

5

16

01

22

6

11

6

7 6 12

ID0139315

31

FUEL LINE

ENDS WITH S/N 3K0062 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

105-214 5 110-030 3 110-134 2 110-212 2 110-217 2 110-249 12 110-348 1 110-485 1 110-834 1 110-490 1 116-108 AR 116-108 AR 116-108 AR 116-108 AR 116-322 AR 116-323 1 154-251 2 154-714 1 156-239 3 156-252 1 156-253 1 156-436 1 156-437 1 195-807 1 217-517 1 165-704 364-023 1 364-143 1 364-024 1 364-144 1 362-580 1 364-658 1

DESCRIPTION

FLG SCREW (#10-24 X ") CABLE TIE CLAMP (2-1/16" TO 2-3/4") CLAMP (5/16") CLAMP (7/16" TO 1") CLAMP (1/4" TO†") POP RIVET (3/16" X†") FUEL CAP LOCKING FUEL CAP CLAMP (5/16") HOSE (.296") HOSE (.296") HOSE (.296") HOSE (.296") HOSE (.5") FUEL HOSE (2" X 3") CONNECTOR (12O-12S45) HOSE (12OF-22.5"-2250) FUEL SHUTOFF VALVE SLIP-ON COUPLER (05-5H-5H) SLIP-ON COUPLER (03H-05H) FUEL LINE (.313" T) FUEL LINE (.313" T) FUEL FILTER ELEMENT FUEL SENDER GASKET LEFT STEP FUEL TANK LEFT STEP FUEL TANK RIGHT STEP FUEL TANK RIGHT STEP FUEL TANK FILLER NECK FILLER NECK

REMARKS

EXPORT ONLY USE 14" USE 37" USE 6" USE 31" USE 43" USE 3"

USE 27.5" USE 37.5"

INCL. DECAL INCL. DECAL AND SEE FOOTNOTE 1 INCL. DECAL INCL. DECAL AND SEE FOOTNOTE 1.

NOT SHOWN:

FOOTNOTES:

1 - NEW FUEL TANK IS INTERCHANGABLE WITH OLD TANK.. NEW TANK IS REQUIRED WITH REAR STEER AXLE.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0139315

32

FUEL LINE 8 27 28 3

10

5 16

17 13

3 1

14

18

9 6

29

6 15 RETURN FUEL

11 4 4 18

2

6

19 7 11

6 12

TO FUEL INLET

USE WITH 3610

20 26

24

26 21

21 25 25

22

24 19 23 22

01

18

ID0139099

33

FUEL LINE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

105-214 6 110-030 2 110-134 2 110-212 2 110-217 2 110-249 4 110-348 1 110-485 1 110-490 1 362-580 1 364-658 1 156-239 2 116-108 AR 217-517 1 156-253 1 116-108 AR 116-322 AR 116-323 1 154-251 2 155-197 2 154-714 1 156-926 1 116-203 1 110-333 2 110-353 4 116-094 AR 116-094 AR 358-558 2 105-825 4 105-834 2 364-663 1 155-708 1 165-704 1

DESCRIPTION

FLG SCREW (#10-24 X 1/2") CABLE TIE (1/16" to 4") WORM CLAMP (2.06" TO 2.75") CONDUIT CLAMP (5/16") WORM CLAMP (7/16" TO 1") WORM CLAMP (1/4" TO 5/8") POP RIVET (3/16" X .664") FUEL CAP (1-1/2") SQUEEZE CLAMP (5/16") FILLER NECK FILLER NECK S/O SHUT-OFF (02N-05H90) BULK HOSE (5/16", SOLD PER 1") FUEL SENDER S/O COUPLER (03H-05H) BULK HOSE (5/16", SOLD PER 1") BULK HOSE (1/2", SOLD PER 1") FUEL HOSE (2" X 3") CONNECTOR (12S-12O45) S/O COUPLER (12S-16H45) HOSE (12OFX-22.5"-2250) FUEL SUPPLY LINE (16T) GROMMET (9/16") BOLT-ON CLAMP (1") WORM CLAMP (3/4" X 1-1/2") BULK HOSE (1", SOLD PER 1") BULK HOSE (1", SOLD PER 1") BRACE PLATE FLG LK BOLT (3/8-NC X 3/4") FLG LOCKNUT (3/8-NC) FILLER NECK SCREEN O-RING (218 D90) GASKET

REMARKS

ENDS WITH S/N BEGINS WITH S/N USE 1 @ 31-1/2"

USE 1 @ 38" USE 1 @ 43" ENDS WITH S/N 3R0020 BEGINS WITH S/N 3R0021 ENDS WITH S/N 3R0020 BEGINS WITH S/N 3R0021 USE WITH 3610 BEGINS WITH S/N 3R0021 BEGINS WITH S/N 3R0021 USE 1 @ 15" (3700); BEGINS WITH S/N 3R0021 USE 1 @ 12" (3610); BEGINS WITH S/N 3R0021 3700 W/DANA 60 ONLY 3700 W/DANA 60 ONLY 3700 W/DANA 60 ONLY BEGINS WITH S/N BEGINS WITH S/N

NOT SHOWN:

FOOTNOTES:

MODELS 3500 BEGINS WITH S/N 3K0063.

NOTE:

REFR TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

01

ID0139099

34

FUEL TANK AND LINES BEGINS WITH S/N CMWRT45XAG0003214 8

27 28 10 9 5

17

30

5 5 16

18

19

3

5

3 5

13

29

12

1

6 36

31 35

14

6

33 35

36 33

33

33

6 12

32

RETURN FUEL 4

32 34 6

34

FUEL SUPPLY TO ENGINE

26

PRIOR TO S/N CMWRT45XHF002680 - SEE FOOTNOTE 2 3500 14 6 3610 3700 6 RT36 6 RT40 12 RT45 RETURN FUEL 4 11

24

26 21

21 25 25

22

24

4

2

6

15 23

11 6

7

22

12

CROSSOVER TUBE

TO FUEL INLET

USE WITH 3610 & RT36

20

11

ID0021021

35

FUEL TANK AND LINES BEGINS WITH S/N CMWRT45XAG0003214 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

DESCRIPTION

105-214 6 FLG SCREW (#10-24 X 1/2") 110-030 2 CABLE TIE (1/16" to 4") 110-134 2 WORM CLAMP (2.06" TO 2.75") 110-212 2 CONDUIT CLAMP (5/16") 110-217 6 WORM CLAMP (7/16" TO 1") 110-249 5 WORM CLAMP (1/4" TO 5/8") 110-348 1 POP RIVET (3/16" X .664") 110-485 1 FUEL CAP (1-1/2") 116-322 AR BULK HOSE (1/2", SOLD PER 1") 362-580 1 FILLER NECK 364-659 1 FILLER NECK 11. 156-239 2 S/O SHUT-OFF (02N-05H90) 12. 116-108 AR BULK HOSE (5/16", SOLD PER 1") 13. 217-517 1 FUEL SENDER 14. 159-983 1 S/O COUPLER (05H) 15. 156-926 1 FUEL SUPPLY LINE (16T) 16. 116-322 AR BULK HOSE (1/2", SOLD PER 1") 17. 116-323 1 FUEL HOSE (2" X 3") 18. 300-5017 1 STEP/FUEL TANK - RIGHT 19. 300-4965 1 STEP/FUEL TANK - LEFT 20. 116-203 1 GROMMET (9/16") 21. 110-333 2 BOLT-ON CLAMP (1") 22. 110-353 4 WORM CLAMP (3/4" X 1-1/2") 23. 116-335 AR BULK HOSE (1", SOLD PER FT) 116-335 AR BULK HOSE (1", SOLD PER FT) 24. 358-558 2 BRACE PLATE 25. 105-825 4 FLG LK BOLT (3/8-NC X 3/4") 26. 105-834 2 FLG LOCKNUT (3/8-NC) 27. 364-663 1 FILLER NECK SCREEN 28. 155-708 1 O-RING (218 D90) 29. 116-322 AR BULK HOSE (1/2", SOLD PER 1") 30. 156-729 1 S/O TEE (08H-08H-08H) 31. 165-704 1 GASKET 32. 105-1142 AR BULK HOSE (3/8", 225 PSI, SOLD PER FT) 33. 110-217 4 WORM CLAMP (7/16" TO 1") 34. 150-1381 2 S/O COUPLER (05H-06H) 35. 156-269 2 STREET ELBOW (06N-06NF90) 36. 514-369 2 S/O COUPLER (06N-06H)

REMARKS

SEE FOOTNOTE 1

USE 1 @ 11"

USE 2 @ 35"

USE 1 @ 3", SEE FOOTNOTE 1

USE WITH 3610 & RT36

USE 1 @ 15" (3700 & RT40) USE 1 @ 12" (3610 & RT36) 3700 W/DANA 60 ONLY 3700 W/DANA 60 ONLY 3700 W/DANA 60 ONLY

USE 1 @ 42", SEE FOOTNOTE 1 SEE FOOTNOTE 1 USE 2 @ 3"

NOT SHOWN:

FOOTNOTES:

1. NEWER MODELS HAS LEFT SIDE FUEL TANK VENT. FOR OLDER MODELS, W/O LEFT FUEL TANK VENT, REF. #32 WILL BE DELETED, 43" HOSE LENGTH IS REQUIRED AND REF. #5 QTY WILL BE REDUCED TO A QTY. OF 2.

2. WHEN REPLACING 300-5017 AND 300-4965 FUEL TANKS ON THESE UNITS, USE ITEMS 32-36.

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.

11

ID0021021

36

NOTES:

ID0134963

37

POWERTRAIN

38

GROUND DRIVE GEARBOX - DANA 44 20 19 18

410SX ONLY

5

22 14

7

6

16 1

11

4 21

7

17 15

3

10

2

12 8

13

9

DIFFERENTIAL SIDE

21 03

ID0139178

39

GROUND DRIVE GEARBOX - DANA 44 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

105-069 106-202 106-794 105-483 105-825 105-848 115-112 115-112 125-049 155-806 165-100 168-003 167-139 169-012 317-466 169-013 169-014 500-228 105-995 115-127 156-241 159-003 155-851 364-433

QTY

1 2 8 6 8 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

WASHER (.406") FLG BOLT (1/2-NC X 1-1/4",GD8) BOLT (3/8-NC X 1-3/4", SOC, GD8) BOLT (9/16-NC X 1-1/4") FLG LK BOLT (3/8-NC X 3/4") BOLT (3/8-NC X 3/4 ", GD8) PLUG (08N, SQ) PLUG (08N, SQ) BALL BEARING (2.165") INTERNAL SEAL (1.750") LARGE GEAR PINION GEAR (19T) OUTPUT SHAFT (14T) GEARBOX COVER GRND DRV GEAR BX PLATE MOUNTING PLATE FLANGE (1.750"-26S) EXTERNAL SNAP RING (1.562") FLANGE LOCKNUT (3/4-NF) REDUCER (08N-02NF) STREET ELBOW (02N-02NF90, BRASS) AIR VENT (02N) INTERNAL SEAL (1.552") HOSE GUARD

REMARKS

LOCTITE

LOCTITE 3500 410SX

SEE FOOTNOTE 1 400SX AND 410SX 3500

LOCTITE 410SX 410SX 410SX DIFFERENTIAL PINION, SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USE SILICONE (RTV) GASKET MATERIAL ON GEARBOX COVER, ON MOTOR MOUNTING SURFACES, & AT MOUNTING PLATE TO DIFFERENTIAL HOUSING SURFACE. 2. REFER TO SPECIAL TOOL DIAGRAM 052-518, FOR PROPER INSTALLATION.

NOTE:

03

ID0139178

40

41

42

43

44

45

46

FRONT DIFFERENTIAL MOUNT DANA 44

10 17 13 11 8 16 19 13

13

10 17

18

16

3 13 11 20

7

9

21

1

6

12

5 15

4

14 2

07

ID0107778

47

FRONT DIFFERENTIAL MOUNT DANA 44

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

105-994 105-357 178-295 115-499 105-404 105-462 125-770 105-970 105-937 105-826 107-595 106-096 115-483 125-403 125-771 160-377 160-408 181-982 183-585 183-586 178-296 313-120 313-556 363-350 363-438 107-594

QTY

DESCRIPTION

6 2 1 2 2 2 4 6 4 4 4 2 3 2 8 2 1 2 2 1 1 1 1 1 1 4

FLG LOCKNUT (5/8-NC) LOCKNUT (5/8-NC) PIN (1.0" DIA X 3.2" LG) KLIP RING (1.000") JAM NUT (3/4-NF) BOLT (5/8-NC X 2-1/4") COMPOSITION BUSHING (1") FLG LK BOLT (5/8-NC X 1-3/4") BOLT (3/8-NC X 1", ALN) FLG LK BOLT (3/8-NC X 1") BOLT (3/8-16 NC X 1.00", GD8) FLG BOLT (1/2-NC X 1-3/4") KLIP RING (1.25") BRONZE BUSHING (.625") COMPOSITION BUSHING (1.25") TIE ROD CLEVIS (3/4-NF) TIE ROD TAPERED INSERT (1.25") TAPERED PIN (1.25" X 3.5") PIN PIN (1.25" DIA X 3.91" LG) DIFFERENTIAL MOUNT DIFFERENTIAL MOUNT CYLINDER MOUNT BRACKET CYLINDER MOUNT BRACKET WASHER (HARDENED) (.406"ID X .812"OD)

REMARKS

SEE FOOTNOTE 1, OBSOLETE OBSOLETE

USED ON 363-350, REF NO 21,CYL MOUNT BRKT, OBSOLETE SEE FOOTNOTE 1 ENDS WITH S/N 3R0020 BEGINS WITH S/N 3R0021 OBSOLETE SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. USE 363-438 CYL MOUNT BRKT, 178-296 PIN & 105-826 FLG BOLT TOGETHER.

NOTE:

07

ID0107778

48

FRONT AXLE

ENDS WITH S/N_______________________

14

18 19 12 11

2

1 10

6

7 16

4

15 9

13

8 17 7

9 5

3

10

02

ID0123202

49

FRONT AXLE

ENDS WITH S/N_______________________ REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

105-114 10 105-123 10 105-364 4 105-410 2 105-422 4 105-518 2 125-1065 4 205-671 2 125-735 8 155-808 4 160-117 2 160-380 2 160-415 2 160-402 1 160-403 1 161-078 1 161-135 1 161-079 1 161-136 1 161-080 1 161-137 1 161-081 1 161-138 1 180-179 2 181-552 4 182-084 2 182-087 2 115-002 115-500

DESCRIPTION

LUG NUT (1/2-NF) LUG BOLT (1/2-NF X 1-1/2") BOLT (3/4-NF X 2", NYLOK) CASTLE NUT (3/4-NF) WASHER (3/4") COTTER PIN (1/8" X 1-1/2") TAPERED BEARING SET (2.250") HUB CAP URETHANE FLANGE BUSHING INTERNAL SEAL SPINDLE FLANGE SPINDLE SHAFT SPINDLE SHAFT RIGHT SPINDLE HOUSING LEFT SPINDLE HOUSING LEFT AXLE LEFT AXLE RIGHT AXLE RIGHT AXLE FRONT DIFFERENTIAL (STD) FRONT DIFFERENTIAL (STD) FRONT DIFFERENTIAL (LIMIT SLIP) FRONT DIFFERENTIAL (LIMIT SLIP) WASHER BUSHING AXLE YOKE (30S) CROSS & BEARING ZERK (02N90) SNAP RING

REMARKS

SUPERCEDES 125-260 & 125-261

INC REF #2 SEE FOOTNOTE 1 SEE FOOTNOTE 2

SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 2 DO NOT USE & SEE FOOTNOTE 1 SEE FOOTNOTE 2 DO NOT USE & SEE FOOTNOTE 1 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1-DESIGNATED PARTS ARE NO LONGER AVAILABLE FOR THESE APPLICATIONS AND SHOULD IN ALL INSTANCES BE REPLACED BY CORRESPONDING PART THAT IS MARKED WITH FOOTNOTE 2. SEE FOOTNOTE 2.

2- THESE PARTS AR PRESENT PRODUCTION, THEY ARE COMPLETLY INTERCHANGEABLE WTH EARLIER UNITS, AND SHOULD BE USED FOR ALL REPLACEMENTS. IF REPLACING THE DIFFERENTIAL REFER TO PAGE ENTITLED "FRONT STEERING" FOR INFORMATION CONCERNING MOUNTING.

NOTE:

02

ID0123202

50

51

52

53

54

FRONT DIFFERENTIAL DANA 60 HD

7

5 4 1

32

9

3

33 8 6

19

14

13

7

25

16

28 20

11 24

15 1

2 22 23

7

16

22 3

26

7 11

30 23

10

25

18

12 27

17 31

10 29 21

06

ID0134290

55

FRONT DIFFERENTIAL DANA 60 HD REF PART NO. NUMBER

QTY

161-279 1. 161-153 2 2. 160-418 1 3. 184-143 2 4. 181-981 2 5. 105-874 2 6. 183-584 2 7. 160-306 2 105-405 105-509 8. 161-230 1 9. 182-020 1 10. 160-160 2 105-426 11. 115-005 2 12. 182-099 2 115-002 13. 301-151 4 190-273 2 14. 105-825 4 15. 125-301 4 16. 105-404 2 17. 105-349 2 18. 105-424 10 19. 105-353 4 20. 105-451 AR 21. 105-516 2 22. 125-1065 4 23. 105-716 4 24. 125-716 8 25. 155-808 4 26. 160-187 2 27. 160-336 2 28. 180-061 4 29. 181-381 2 30. 182-103 2 31. 205-671 2 32. 105-362 1 33. 155-853 1

DESCRIPTION

FT DIFF PT ASS'Y (DANA 60 HDLS) SPINDLE HOUSING TIE ROD TAPERED INSERT (.750") TAPERED INSERT (1") FLG LK BOLT (3/8-NC X 1-1/2") TAPERED PIN (1" X 2.44") TIE ROD END (3/4-NF) CASTLE NUT (9/16-NF) COTTER PIN (1/8" X 1") FRONT DIFF HSG (DANA 60 HD LS) YOKE (1.184"-29S) SPINDLE FLANGE (1.573", 26S) LUG BOLT (3/4-NF X 1-13/16") ZERK (1/4-NF, 90) CROSS/BEARING KIT (1-17/32") ZERK (02N90) SPINDLE BOLT LOCK SPINDLE BOLT CONVERSION KIT FLG LK BOLT (3/8-NC X 3/4") COMPOSITION BUSHING (.750") JAM NUT (3/4-NF) CASTLE NUT (1-NF) LUG NUT (3/4-NF) BOLT (3/4-NF X 2-5/8",NLK GD8) SPRING WASHER (3/4") ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") SET SCREW (3/8-NC X 1/2") FLANGE BUSHING (1.000") INTERNAL SEAL (3.000") FRONT AXLE SHAFT (15.62", 35T) SPINDLE SHAFT & YOKE SPINDLE WASHER (.750") SPINDLE WASHER (1.000") AXLE YOKE (1.416", 35S) HUB CAP (1.982") FLG NUT (7/8-NF) INTERNAL SEAL (1.875")

REMARKS

INCL REF NO'S 1 - 3, 7 - 17, 19 - 34 SEE FOOTNOTE 1

SEE FOOTNOTE 2 & 3 INCL LUG BOLTS

INCL ZERK

INCL REF NO'S 13- 15, 19, 20, 24 & 28;

SEE F/N 4

SUOERCEDES 125-260 & 125-261

FOOTNOTES

1. LOCTITE INSERT (REF NO 3) INTO ARM OF SPINDLE HOUSING. 2. REFER TO DIFFERENTIAL ASSEMBLY INSTRUCTIONS 052-185.

3. REF NO 8, FRONT AXLE HOUSING, INCLUDES DIFFERENTIAL ASSEMBLY, GEARS, BEARINGS, AXLE SEALS & ETC. LESS AXLE SHAFTS, SPINDLES & ETC. 4. REFER TO INSTALLATION DIAGRAM 050-946

06

ID0134290

56

57

58

59

60

REAR AXLE - DANA 60 H.D. OPTION

FOOTNOTE 2

1

2

3 4 10 8

11 12

9

6, 7 5

02

ID0133455

61

REAR AXLE - DANA 60 H.D. OPTION REF PART NO. NUMBER

QTY

DESCRIPTION

1. 161-232 1 REAR AXLE HOUSING ASSEMBLY (DANA 60 H.D. OPTION) 2. 105-970 4 FLG. BOLT (5/8-NC X 1-3/4") 3. 105-994 4 FLG. LOCKNUT (5/8-NC) 4. 155-856 2 SEAL (1-7/8 ID X 2-1/2 OD) 5. 115-533 2 INTERNAL SNAP RING 6. 161-271 1 AXLE 7. 161-272 1 AXLE 8. 125-024 2 BEARING 9. 115-520 2 EXTERNAL SNAP RING 10. 181-049 2 SHRINK RING 11. 105-426 10 WHEEL STUD (3/4 NF) 12. 105-424 10 LUG NUT (3/4 NF)

REMARKS

FOOTNOTE 1

INCL, 8-11 INCL. 8-11

NOT SHOWN:

FOOTNOTES:

1. INCLUDES AXLE HOUSING WITH MOUNTS, DIFFERENTIAL ASSEMBLY, GEARS, & BEARINGS. LESS AXLES SHAFTS & SEALS. 2. MORE INFORMATION AT PARTS PAGES ENTITLED "DIFFERENTIAL, DANA 60 H.D. OPTION" 804-708.

NOTE:

02

ID0133455

62

REAR STEER DIFFFERENTIAL DANA 60

SEE FOOTNOTE 4 7

5 4 1 23

3

32

8 6

19

14

13

7

25

16

28 20

11 24

15 1

2 22 16

9

26

7

22 3 7 11

30

10

25

18

9 12 27

17 31

10 29 21

05

ID0134742

63

REAR STEER DIFFFERENTIAL DANA 60

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

QTY

161-282 161-153 2 160-418 1 184-143 2 181-981 1 105-874 1 183-584 1 160-306 2 105-405 105-509 161-233 1 105-716 2 160-160 2 105-426 115-005 2 182-099 2 115-002 301-151 4 105-825 4 125-301 4 105-404 2 105-349 2 105-424 10 105-353 4 105-451 AR 105-516 2 125-1065 4 157-569 1 125-716 8 155-808 4 160-187 2 160-336 2 180-061 4 181-381 2 182-103 2 205-671 2 105-362 1

DESCRIPTION

REMARKS

RR DIFF PTS ASS'Y (DANA 60 HDLS) SPINDLE HOUSING TIE ROD TAPERED INSERT ( .750") TAPERED INSERT (1") FLG LK BOLT (3/8-NC X 1-1/2") TAPERED PIN (1.000" X 2.440") TIE ROD END (3/4-NF) CASTLE NUT (9/16-NF) COTTER PIN (1/8" X 1") REAR DIFF HSG (DANA 60 HDLS) SET SCREW (3/8-NC X 1/2") SPINDLE FLANGE (1.573", 26S) LUG BOLT (3/4-NF X 1-13/16") ZERK (1/4-NF, 90) CROSS/BEARING KIT (1-17/32") ZERK (02N90) SPINDLE BOLT LOCK FLG LK BOLT (3/8-NC X 3/4") COMPOSITION BUSHING (.750") JAM NUT (3/4-NF) CASTLE NUT (1-NF) LUG NUT (3/4-NF) BOLT (3/4-NF X 2-5/8",NLK GD8) SPRING WASHER (3/4") ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") INTERNAL SEAL (1.875") FLANGE BUSHING (1.000") INTERNAL SEAL (3.000") FRT AXLE SHAFT (15.62"; 35T) SPINDLE SHAFT & YOKE SPINDLE WASHER (.750") SPINDLE WASHER (1.000") AXLE YOKE (1.416", 35S) HUB CAP (1.982") FLG NUT (7/8-NF))

INC REF NO'S 1-3, 7-17, 19-32

SEE FOOTNOTE 1

SEE FOOTNOTE 2. 3

SUPERCEDES 125-260 & 125-261 SEE FOOTNOTE 4

FOOTNOTES

1. LOCTITE INSERT (REF #3) INTO ARM OF SPINDLE HOUSING. 2. REFER TO DIFFERENTIAL ASSEMBLY INSTRUCTIONS 052-185.

3. ITEM REF. 8, REAR AXLE HOUSING, INCLUDES DIFFERENTIAL ASSEMBLY, GEARS, BEARINGS, AXLE SEALS, ETC. LESS AXLE SHAFTS, SPINDLES, ETC. 4. FOR MORE INFORMATION SEE PARTS PAGE TITLED "GROUND DRIVE GEAR BOX DANA 60" ID0134697-(804-641)

05

ID0134742

64

65

66

CARRIER

DANA 44 STANDARD

1 9 4 15

11

17

10

18

14 5 20 23 13

24 3

12

26 8

2

24 12

29

27 23 6 28

8

7

21

22 19 25

16 22

05

3

ID0109885

67

CARRIER

DANA 44 STANDARD REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

105-995 1 105-510 1 125-266 2 125-289 1 125-252 1 125-291 1 125-251 1 125-293 2 155-851 1 161-137 1 161-110 1 161-196 1 161-198 1 161-080 1 161-092 1 161-096 161-237 161-239 161-241 161-242 165-618 1 501-126 2 160-048 2 501-278 1 501-284 1 501-286 1 501-294 1 501-296 1 501-297 10 501-298 AR 501-299 AR 501-300 AR 501-301 AR 501-302 AR 501-303 AR 501-304 AR 501-305 AR 501-306 AR 501-307 AR 501-308 AR 501-318 1 501-125 2 501-323 1 501-289 501-325 10 157-503 2 501-569 1 501-373 1

DESCRIPTION

FLG LOCKNUT (3/4-NF) ROLL PIN (1/4" X 1-1/2") TAPERED RACE (3.265") TAPERED BEARING (1.125") TAPERED RACE (2.875") TAPERED BEARING (1.375") TAPERED RACE (3.000") TAPERED BEARING (1.796") INTERNAL SEAL (1.552") FT (STEERABLE) AXLE HOUSING REAR (RIGID) AXLE HOUSING REAR (RIGID) AXLE HOUSING REAR (STEERABLE) AXLE HOUSING FT (STEERABLE) AXLE HOUSING REAR (RIGID) AXLE HOUSING REAR (RIGID) AXLE HOUSING REAR (RIGID) AXLE HOUSING REAR (RIGID) AXLE HOUSING REAR (STEERABLE) AXLE HOUSING FRONT (STEERABLE) AXLE HOUSING CAP GASKET PINION GEAR WASHER (13/16") PINION GEAR PINION SHAFT DIFFERENTIAL COVER RING GEAR & PINION SET OIL SLINGER WASHER (.770") BOLT (3/8-NF X 3/4") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") PINION SHIM (.030") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") CARRIER SHIM (.003") CARRIER SHIM (.005") CARRIER SHIM (.010") CARRIER SHIM (.030") AXLE GEAR KIT MACHINERY BUSHING (1.784") CARRIER HOUSING CARRIER PARTS ASS'Y FLG LK BOLT (5/16-NC X 5/8") INTERNAL SEAL (1.313") OIL SLINGER OIL SLINGER

REMARKS

3500 & 3610. SEE FOOTNOTE 1 3500. SEE FOOTNOTE 1 3610. SEE FOOTNOTE 1 3500. SEE FOOTNOTE 1 2310. SEE FOOTNOTE 1 2310. SEE FOOTNOTE 1 2310. SEE FOOTNOTE 3 3610. SEE FOOTNOTE 3 3500 & 3700. SEE FOOTNOTE 3 3500 & 3700. SEE FOOTNOTE 3

INCLUDE REF NO.'S 2, 11, 12, 13, 14, 19, 23 & 24

INCL REF NO'S 2,12,13 & 14 SEE FOOTNOTE 2

FOOTNOTES:

1. INCLUDES; AXLE TUBES & DIFFERENTIAL CENTER CASTING, & REF NO'S 1-9; 11-29; LESS AXLE SHAFTS. 2. USED IN STEERABLE AXLES ONLY, REFER TO ASSEMBLY INSTRUCTIONS 052-182.

3. INCLUDES AXLE TUBES, DIFF. CENTER SECTION CASTING, DIFF. BEARING CAPS, AND BOLTS. STEERABLE AXLE HOUSING INCLUDES 2 P/N 157-503 AXLE SEALS; LESS GEARS, BEARINGS, HOUSING COVER, AND AXLE SHAFTS. NOTE:

05

ID0109885

68

CARRIER

DANA 44 LIMITED SLIP

24 13

5

23

19 16

1

14 18

8 3

15

20

7 4

25

2

10 29 11

6

22 25

28 9

20

28 17 27

12

3

29 10 25 26

6

21

06

ID0138977

69

CARRIER

DANA 44 LIMITED SLIP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

125-251 1 125-252 1 125-266 2 125-289 1 125-291 1 125-293 2 155-851 1 161-138 1 161-111 1 161-197 1 161-199 1 161-081 1 161-093 1 161-236 161-238 161-240 161-241 161-242 165-618 1 501-126 2 501-274 1 501-284 1 501-286 1 501-294 1 105-995 1 501-296 1 501-297 10 501-298 AR 501-299 AR 501-300 AR 501-301 AR 501-302 AR 501-303 AR 501-304 AR 501-305 AR 501-306 AR 501-307 AR 501-308 AR 501-325 10 157-503 2 501-569 1 501-373 1 501-592 2 501-593 2 501-594 1 501-595 2 501-596 2

DESCRIPTION

TAPERED RACE (3.000") TAPERED RACE (2.875") TAPERED RACE (3.265") TAPERED BEARING (1.125") TAPERED BEARING (1.375") TAPERED BEARING (1.796") INTERNAL SEAL (1.552") FRONT DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) REAR DIFF HSG (DANA 44 LS) FRONT DIFF HSG (DANA 44 LS) COVER GASKET CUP WASHER (.812") CARRIER PARTS ASS'Y DIFFERENTIAL COVER RING GEAR & PINION SET OIL SLINGER (1.126") FLG LOCKNUT (3/4-NF) WASHER (.770") BOLT (3/8-NF X 3/4") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") PINION SHIM (.030") PINION SHIM (.003") PINION SHIM (.005") PINION SHIM (.010") CARRIER SHIM (.003") CARRIER SHIM (.005") CARRIER SHIM (.010") CARRIER SHIM (.030") FLG LK BOLT (5/16-NC X 5/8") INTERNAL SEAL (1.313") OIL SLINGER OIL SLINGER CLUTCH PACK RETAINER RING PINION GEAR SHAFT SIDE GEAR PINION GEAR

REMARKS

3500, 3610 & 3700; SEE FOOTNOTE 1 3500 & 3700; SEE FOOTNOTE 1 3610; SEE FOOTNOTE 1 3500 & 3700; SEE FOOTNOTE 1 2310; SEE FOOTNOTE 1 2310; SEE FOOTNOTE 1 2310; SEE FOOTNOTE 3 3610; SEE FOOTNOTE 3 3500 & 3700; SEE FOOTNOTE 3 3500 & 3700; SEE FOOTNOTE 3 3500, 3610 & 3700; SEE FOOTNOTE 3

INCL REF NO'S 10 & 25 - 29 INCL REF NO. 15

SEE FOOTNOTE 2

FOOTNOTES:

1. INCLUDES: AXLE TUBES & DIFFERENTIAL CENTER CASTING, & REF NO'S 1-7; 9-29; LESS AXLE SHAFTS. 2. USED IN STEERABLE AXLES ONLY; REFER TO ASSEMBLY INSTRUCTIONS 052-183 3. INCLUDES AXLE TUBES, DIFF. CENTER SECTION CASTING, DIFF. BEARING CAPS, AND BOLTS. STEERABLE AXLE HOUSINGS INCLUDE (2) P/N 157-503 AXLE SEALS; LESS GEARS, BEARINGS, HOUSING COVER, AND AXLE SHAFTS.

06

ID0138977

70

DIFFERENTIAL

DANA 60 HD LIMITED SLIP

21 25 2

10 27

8

76

9 20

5 13

14

19

5 17 1 26

4 24

23

23 11

13

15

22 12

3

18 17 19

24

4

16

09

ID0026651

71

DIFFERENTIAL

DANA 60 HD LIMITED SLIP REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

105-002 4 105-362 1 105-516 1 125-1066 2 155-807 4 125-285 1 125-286 1 125-295 1 125-296 1 155-853 1 157-569 1 161-230 1 161-232 1 161-234 1 161-233 1 161-283 1 161-285 1 161-286 1 161-284 1 165-613 1 501-142 AR 501-143 AR 501-144 AR 501-145 AR 501-149 1 501-150 12 501-153 10 501-160 2 501-161 1 501-162 2 501-163 AR 501-164 AR 501-165 AR 501-166 AR 501-167 AR 501-168 AR 501-169 AR 501-287 1 501-766 2 501-341 1 501-767 1 161-278 1 501-425 1

DESCRIPTION

BOLT (1/2-NC X 2-1/4") FLG NUT (7/8-NF) ROLL PIN (3/16" X 1-1/2") TAPERED BEARING SET (2.250") INTERNAL SEAL (1.500") TAPERED BEARING(1.250") TAPERED RACE (2.875") TAPERED BEARING (1.625") BEARING RACE (3.500") INTERNAL SEAL (1.875") INTERNAL SEAL (1.875") FRONT DIFF HSG (DANA 60 HD LS) FRONT DIFF (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) FRONT DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) REAR DIFF HSG (DANA 60 HD LS) COVER GASKET SHIM (.003") SHIM (.005") SHIM (.010") SHIM (.032") OIL SLINGER (1.258") BOLT (1/2-NF X 1-1/8") FLG LK BOLT (3/8-NC X 5/8") SPIDER GEAR SPIDER SHAFT PINION GEAR SHIM (.032") SHIM (.003") SHIM (.005") SHIM (.010") SHIM (.030") SHIM (.003") SHIM (.005") SHIM (.010") DIFFERENTIAL COVER AXLE GEAR (1.5" , 35S) CLUTCH PACK RING GEAR & PINION (5.86:1) DIFFERENTIAL CARRIER (LMT-SLP) OIL BAFFLE

REMARKS

LOCTITE (RED RC271 / RC272) SUPERCEDES 125-260 & 125-284

FRONT ONLY 3500, 3700, & RT40 REAR W/GEARS; SEE F/N 2; 3500,3610,3700,RT36,RT40 INCL REF #28 W/GEARS; SEE F/N 2; 3500, 3700, & RT40 W/GEARS; SEE F/N 2; 3610 & RT36 W/GEARS; SEE F/N 2; 3500, 3700, & RT40 INCL REF #28 W/O GEARS; SEE F/N 3; 3500,3610,3700,RT36,RT40 INCL REF #28 W/O GEARS; SEE F/N 3; 3500, 3700, & RT40 W/O GEARS; SEE F/N 3; 3610 & RT36 W/O GEARS; SEE F/N 3; 3500, 3700, & RT40 INCL REF #28

INCL REF NO'S 2,6-10,12,13,15,20,21, & 27.

INCL REF NO'S 3,17-19,23 & 24 FRONT

FOOTNOTES:

1.

2.

3.

REFER TO ASSEMBLY INSTRUCTIONS 052-184 INCLUDES AXLE TUBES, DIFFERENTIAL CENTER CASTING, & REF NO'S 1-9, 12-28.

LESS PINION SEAL & AXLE SHAFTS. INCLUDES AXLE TUBES, DIFFERENTIAL CENTER CASTING, & REF NO 1 BOLTS, & DIFF CASE BEARING CAPS. STEERABLE AXLE HOUSINGS INCL (4) P/N 155-807 SEALS; LESS PINION SEAL, GEARS, BEARINGS, HOUSING COVER, & AXLE SHAFTS.

NOTE:

09

ID0026651

72

REAR STEERING INDICATOR

12 1

14

11

8 17 9 7

SEE FOOTNOTE 3 17 15

9

13

3

16 5

15

FRONT OF TRACTOR 4

16

6 10

15 16

13 5

16 15

15

2

4500 DETAIL

16 5 2

6 3

16 15

3 6 3500 W/DANA 60 AXLE DETAIL

01

10

ID0139114

73

REAR STEERING INDICATOR REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

190-515 190-461 328-115 328-110 313-108 328-031 154-844 365-191 361-475 363-368 328-114 363-629 328-112 183-692 105-089 105-841 105-213 105-823 105-866 106-103 110-217 115-480 160-335 105-115 105-226

QTY

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 2 1 2 2 4

DESCRIPTION

REMARKS

REAR STEER CONVERSION KIT (3500 / D44) REAR STEER CONVERSION KIT (4500) REAR STEER CONVERSION KIT (3500 / D60) INDICATOR PLATE PIVOT ARM PIVOT BASE (3500 / DANA 44 AXLE) PIVOT BASE (4500 & 3500 / W D60 INDICATOR HOSE LINK (19.25" L) PIVOT LINK (4500 & 3500 /W D44 PIVOT LINK (3500 /W DANA 60 AXLE) PIVOT LINK MOUNT (3500 W/ D44) PIVOT LINK MOUNT (4500) PIVOT LINK MOUNT (3500 W/ D60) INDICATOR MOUNT INDICATOR PIVOT STUB LOCKNUT (5/16-NC - 4500) CLIPNUT (5/16-NC - 3500) LOCKNUT (5/16-NF) BOLT (5/16-NC XŲ" - 4500) FLG BOLT (5/16-NC X 1-1/4" - 3500) BOLT (1/4-NC X ", BUTTON HEAD) HOSE CLAMP (7/16" TO 1") GRIP RING BALL JOINT (5/16-NF) JAM NUT (5/16-NF) WASHER (5/16" - 4500)

INC REF #'S 1-16 AND SEE FOOTNOTE 1 INC REF #'S 1-17 AND SEE FOOTNOTE 2 SEE FOOTENOTE 4

2.05" HIGH 1.55" HIGH 4.45" LONG 3.25" LONG

SEE FOOTNOTE 3 SEE FOOTNOTE 3

NOT SHOWN:

274-087 274-088

INDICATOR DECAL DISPLAY DECAL

FOOTNOTES:

1- (3500) REFER TO INSTALLATION INSTRUCTIONS 052-406. FOR ADDITIONAL KIT PARTS REFER TO PAGES ENTITLED "REAR STEERING DIFFERENTIAL" "REAR STEERING HYDRAULICS", CONTROL VALVE LINKAGE", AND "BACKFILL BLADE HYDRAULICS".

2- FOR (3500) CLIPNUT # 105-137 IS USED. FOR (4500) LOCKNUT #105-089 IS USED. 3- FIELD CONVERSION KIT FOR DANA 60 AXLE IN MODEL 3500 IS NOT AVAILABLE.

NOTE:

01

ID0139114

74

75

76

77

78

NOTES:

79

FRAME COMPONENTS

80

81

82

83

84

85

86

CONSOLE AND STEPS

UNIT WITH STANDARD HAND CONTROL GROUP DRIVE

10

8

5

15

3

SEE FOOTNOTE 2 1

9

14 2 7 2 13 6

4 12

2 11 3 13

04

ID0127910

87

CONSOLE AND STEPS

UNIT WITH STANDARD HAND CONTROL GROUP DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

501-325 4 105-827 18 105-834 16 106-396 2 105-118 2 115-318 AR 106-124 2 364-024 1 364-148 1 110-730 1 364-023 1 364-143 1 160-428 1 181-998 2 313-019 1 313-061 2 313-088 1 105-361 1

DESCRIPTION

FLANGE LOCK BOLT (5/16-NC X 5/8") FLG LOCK BOLT (3/8-NC X 1-1/4") FLANGE LOCKNUT (3/8-NC) WASHER (M10) FLATWASHER (3/8 STD.) NON-SKID DECKING BOLT (M10-1.5 X 10mm) RIGHT STEP FUEL TANK RIGHT STEP FUEL TANK STEERING WHEEL CAP LEFT STEP FUEL TANK LEFT STEP FUEL TANK STEERING WHEEL FIREWALL / CONSOLE SPACER CONSOLE SUPPORT PLATE SHIM CONSOLE JAM NUT (13/16-NEF)

REMARKS

USE 4 @ 17.5" ENDS WITH S/N 3J0796 BEGINS WITH S/N 3J0797 & SEE FOOTNOTE 1 ENDS WITH S/N 3J0796 BEGINS WITH S/N 3J0797 & SEE FOOTNOTE 1

ENDS WITH S/N 3J0796

NOT SHOWN:

216-004

2

COVER (2GA)

USE WITH CONSOLE 313-088

FOOTNOTES:

1- NEW FUEL TANKS & STEPS ARE REQUIRED FOR REAR STEER. 2- EARLY MODEL 3500: PARTS ARE NO LONGER AVAILABLE. REPLACE WITH CURRENT PRODUCTION PARTS, REF. NO.'S 8, 10, & 15.

NOTE:

04

ID0127910

88

CONSOLE AND STEPS

UNIT WITH FOOT CONTROL GROUND DRIVE

10

8

5

15

3 1

9

14 2 7 2

2

6

13 12

2 11 3 4

02

ID0139086

89

CONSOLE AND STEPS

UNIT WITH FOOT CONTROL GROUND DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

501-325 4 105-827 17 105-834 16 105-118 1 115-318 1 106-124 2 364-144 1 110-663 1 364-143 1 160-428 1 181-998 2 313-151 1 106-396 2 105-118 2 313-143 1 105-361 1

DESCRIPTION

FLANGE LOCK BOLT (5/16-NC X 5/8") FLG LOCK BOLT (3/8-NC X 1-1/4") FLANGE LOCKNUT (3/8-NC) FLAT WASHER (3/8") NON-SKID DECKING BOLT (M10-1.5 X 10mm) RIGHT STEP FUEL TANK STEERING WHEEL CAP LEFT STEP FUEL TANK STEERING WHEEL FIREWALL / CONSOLE SPACER FIREWALL ASSEMBLY FLAT WASHER (M10) FLAT WASHER (3/8") DASH ASSEMBLY JAM NUT (13/16-NEF)

REMARKS

SEE FOOTNOTE 2 USE 4 @ 17.5" SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1- ORDER SEPERATELY DECAL 275-185 2- BETWEEN FLANGE OF STEP AND TRACTOR FRAME RAIL

NOTE:

02

ID0139086

90

91

92

SEAT

11 16

13

12 4 18

7 5

9 20

1 3

6 10

7

7

9

1

2

20

6 6

15 17

02

10

7

19 14

1

8

ID0139131

93

SEAT REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

105-003 12 105-117 2 105-150 1 105-267 4 105-825 1 105-827 7 105-834 7 105-854 2 110-043 2 110-126 3 110-253 3 115-355 1 115-421 1 115-425 1 110-626 115-428 215-083 217-750 115-445 1 115-477 2 115-563 1 250-622 1 313-033 1 313-055 1 329-049 1 501-325 8

DESCRIPTION

FLANGE LOCKNUT (5/16"-NC) WASHER (5/16") BOLT (3/8-NC X 1-3/4") CUP WASHER (5/16") FLANGE LOCKBOLT (3/8-NC X 3/4") FLANGE LOCKBOLT (3/8-NC X 1-1/4") FLANGE LOCKNUT (3/8-NC) CLIP NUT (3/8-NC) HINGE (6") CLAMP (7/16") POP RIVET (3/16" X 1/2") GROMMET (1-3/8") SEAT SEAT SEAT TRACK SET SEAT TRACK SET OPERATOR PRESENCE SWITCH OPERATOR PRESENCE SWITCH SEAT EXTERNAL GRIP RING (3/8") COMPRESSION SPRING MANUAL COMPARTMENT SEAT DECK MOUNT SEAT DECK SEAT PROP FLANGE LOCKBOLT (5/16-NC X 5/8")

REMARKS

SEE FOOTNOTE 1, OBSOLETE SEE FOOTNOTE 1, OBSOLETE SLIDE; SEE FOOTNOTE 2, OBSOLETE PLUNGER DOES NOT INCLUDE TRACK SET OR PRESENCE SWITCH

NOT SHOWN:

FOOTNOTES:

1. ENDS WITH S/N 3J0188 2. USED WITHH SEAT P/N 115-421; ENDS WITH S/N 3J0188

NOTE:

02

ID0139131

94

95

96

97

98

99

100

TILT BACKFILL BLADE (64")

5 13

3

14 10

6

1

9 2 11 8 4

7

2

12

03

ID0164981

101

TILT BACKFILL BLADE (64") REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

190-1678 190-422 362-649 1 313-075 2 105-874 1 105-303 4 105-379 1 105-826 2 106-029 2 107-011 2 105-854 2 107-011 2 105-854 2 115-483 1 181-981 1 183-584 1 183-592 1 328-623 1 313-037 1 105-072 1 105-118 1

DESCRIPTION

REMARKS

64" TILT BACKFILL BLADE-RT40/45 64" TILT BFB KIT TILT CYLINDER COVER RETAINER TILT BLADE BOLT (3/8-NC X 1-1/2") FLG BOLT (5/8-NC X 2-1/2") BOLT (3/4-NC X 1-1/4", NLK) FLG LK BOLT (3/8-NC X 1") BOLT (3/8-NC X 3/4", BUT SOC) CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) KLIP RING (1-1/4") TAPERED INSERT (1") TAPERED PIN (1" X 2.44") PIN (1.25" X 1.625") TILT BACKFILL BLADE (64")-DOZER CUTTING EDGE (64") - TURF LOCK WASHER (3/8") WASHER (3/8")

INCL REF NO.'S 1-6, 8-12, SEE FOOTNOTES 1 & 2 INCL REF NO.'S 1-6, 8-12, SEE FOOTNOTES 1 & 2

LOCTITE & TORQUE TO 225 FT LBS 4 SLOT CYL COVER (362-649) 2 SLOT CYL COVER (362-649) 4 SLOT CYL COVER (362-649) OBSOLETE 2 SLOT CYL COVER (362-649) OBSOLETE

WELD-ON

NOT SHOWN:

FOOTNOTES:

1. FOR ADDITIONAL KIT PARTS REFER TO PAGE TITLED "TILT BLADE HYDRAULICS".

2. THE RT40 AND RT45 USE KIT 190-1678. THE 3500 AND 3610 USE KIT 190-422.

NOTE:

REFER TO INSTALLATION INSTRUCTIONS 060-011.

03

ID0164981

102

2-POST ROPS

5

1

4

1

11

10 3 11

8

2 7

9 2

6

G

802-220

103

2-POST ROPS REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

PART NUMBER 105-071 105-340 105-384 105-831 110-272 306-362 106-039 362-582 105-826 362-583 106-190 105-383

QTY 2 4 4 2 1 1 2 1 2 1 4 4

DESCRIPTION WASHER (1/2") FLG LOCKNUT (3/4-NC) WASHER (3/4") FLG LK BOLT (1/2-NC X 1-1/2") SEAT BELT SET 2-POST ROPS NUTSERT (3/8-NC) LEFT ROPS MOUNT COVER FLG LK BOLT (3/8-NC X 1") RIGHT ROPS MOUNT COVER BOLT (3/4-NC X 6-1/2", GD8) BOLT (3/4-NC X 6")

REMARKS

SEE FOOTNOTE 3 BEGINS WITH S/N 3R0021 - 3610

USE WITH 3500, 3700, & 5000. SEE FOOTNOTE 1 USE WITH 3610. SEE FOOTNOTE 2

FOOTNOTES

1. LOCATE THE HEAD OF THE ROPS MOUNTING BOLTS, BOTH SIDES, TO THE FRONT OF THE MACHINE. 2. LOCATE THE HEAD OF THE ROPS MOUNTING BOLTS, BOTH SIDES, TO THE BACK OF THE MACHINE. 3. WHEN ORDERING NEW SEAT BELT YOU WILL NEED NEW SEAT DECK 325-292.

NOTE:

G

802-220

104

4-POST ROPS 3 3

4 3

2 2

4

2

14 2

13 11

18 2

10

1

2

1 1

15

2

16

9

6 7 MODEL 3610

17

FOOTNOTE 1

12

5 6

19

20

7

10

5 7

8

10 6

9 9

5

10 7

MODEL 3500/3700 FOOTNOTE 2

6

07

ID0109881

105

4-POST ROPS REF PART NO. NUMBER

QTY

DESCRIPTION

190-424 4-POST ROPS CONVERSION KIT 1. 105-089 4 LOCKNUT (5/16-NC) 2. 105-117 8 WASHER (5/16") 3. 106-243 4 SCREW (5/16-NC X 1-1/2") 4. 105-285 4 BOLT (5/16-NC X 1-3/4") 5. 105-340 4 FLG LOCKNUT (3/4-NC) 6. 106-190 4 BOLT (3/4-NC X 6-1/2", GD8) 7. 105-384 4 WASHER (3/4") 8. 105-475 4 WASHER (1/2") 9. 105-831 10 FLG LK BOLT (1/2-NC X 1-1/2") 10. 105-833 14 FLG LOCKNUT (1/2-NC) 11. 105-969 6 FLG BOLT (5/8-NC X 1-1/2") 12. 105-994 6 FLG LOCKNUT (5/8-NC) 13. 117-1027 1 HEADLINER INSULATION 14. 306-190 1 TOP COVER 15. 306-237 2 REAR LEG 16. 306-238 1 LEFT FRONT LEG 17. 306-239 1 RIGHT FRONT LEG 18. 306-240 1 TOP FRAME 19. 105-472 4 BOLT (1/2-NC X 5") 20. 313-399 2 REAR HANDLE

REMARKS

INCL REF NO'S 1 - 18

SEE FOOTNOTES 1 & 2

EXPORT ONLY - ORDER SEPARATELY EXPORT ONLY - ORDER SEPARATELY

FOOTNOTES:

1.

2.

MODEL 3610: LOCATE THE HEAD OF THE ROPS MOUNTING BOLTS, BOTH SIDES, TO THE BACK OF THE MACHINE. MODEL 3500/3700: LOCATE THE HEAD OF THE ROPS MOUNTING BOLTS, BOTH SIDES, TO THE FRONT OF THE MACHINE.

NOTE:

07

ID0109881

106

NOTES:

107

CONTROL COMPONENTS

108

109

110

111

112

113

114

115

116

PUMP MOUNT

UNIT WITH STANDARD HAND CONTROL GROUND DRIVE

FOOTNOTE 1

6

2

1

15

3 9

3

2 1 2 1

1

11 4

9 9

2

6

9 11

13

5

12

4

7 8 14 SEE FOOTNOTE 5

10

10 14

02

ID0139136

117

PUMP MOUNT

UNIT WITH STANDARD HAND CONTROL GROUND DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

105-071 105-206 105-216 105-244 105-820 105-826 105-834 105-854 106-040 106-115 215-030 215-099 363-062 363-069 313-063 313-067

QTY

DESCRIPTION

4 4 4 2 2 3 1 2 8 2 2 1 1 1 2 1

WASHER (1/2") NUT (1/2-NF) BOLT (#6-32 X 1-1/4", SKT BUT HD) WASHER (1/2") FLG LK BOLT (1/4-NC X 3/4") FLG LK BOLT (3/8-NC X 1") FLANGE LOCKNUT (3/8-NC) CLIP NUT (3/8-NC) STAR WASHER (#6) STUD BOLT (1/2-NF X 1/2-NC X 3") MICRO SWITCH MICRO SWITCH PUMP CONTROL BRACKET SUPPORT BRACKET MICRO SWITCH RETAINER PUMP SUPPORT PLATE

REMARKS

SEE FOOTNOTE 3 & 4

SEE FOOTNOTE 2 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1-EARLY MODELS USED ONE 215-099 (REF #11) AND ONE 215-030 (REF #11 & PRESENT PRODUCTION USES TWO 215 -030 (REF #11).

2-LOCKTITE SYUDS INTO HOLES IN PUMP. 3-TIGHTEN (50/65 FT LBS) AT INSTALLATION OF CONTROL BRACKET TO PUMP REAR CASTING. 4-AFTER ENGINE IS INSTALLED AND ALL ENGINE MOUNTING BOLTS ARE TIGHT, BUT BEFORE CONNECTING HOSES OR HYDRAULIC LINES TO PUMP PORTS, TIGHTEN PUMP REAR SUPPORT BOLTING REF NO.'S 2 &6 5- COAT NOTED EDGES OF GATE WITH CHAIN LUBE AT FINAL ASSEMBLY. NOTE:

02

ID0139136

118

119

120

121

122

123

124

125

126

HAND THROTTLE

UNIT WITH STANDARD HAND CONTROL GROUND DRIVE BEGINS WITH S/N 3K0251

7 11

15

13

17

18

14

3

2 9 6

12

1 5

10 8

16 5

12

18

4

15 8

02

ID0139021

127

HAND THROTTLE

UNIT WITH STANDARD HAND CONTROL GROUND DRIVE BEGINS WITH S/N 3K0251 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

105-048 105-058 184-026 365-078 328-624 105-095 105-152 105-833 105-834 110-067 110-082 110-590 115-476 115-601 115-717 125-779 365-064 365-075 365-076

QTY

1 3 1 1 1 2 1 1 4 1 1 1 2 1 1 2 1 1 2

DESCRIPTION

BOLT (1/2-NC X 1-1/2") SPRING WASHER (1/2") SPACER (1/2-NC) BELL CRANK BELL CRANK WASHER (1/4") NUT (1/4-NF) FLG LOCKNUT (1/2-NC) FLG LOCKNUT (3/8-NC) CLEVIS (1/4-NF) CLEVIS PIN (1/4" KNOB (3/8-NC, ORANGE) EXTERNAL CLIP RING EXTENSION SPRING FRICTION WASHER (1/2") NYLON BUSHING HAND THROTTLE HAND THROTTLE ROD BELL CRANK PLATE

REMARKS

SEE FOOTNOTE 1, OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. BEFORE S/N 3K0251

NOTE:

02

ID0139021

128

HAND THROTTLE

UNIT WITH FOOT CONTROL GROUND DRIVE

7 13 17 14

9

15

16 11

3

22 18

8

2

6 20 8

4

12 5

10

12

19

1

9 22

6 23

10

21 24

25 8

15 18

6 22 27 26

03

9

10

ID0033842

129

HAND THROTTLE

UNIT WITH FOOT CONTROL GROUND DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

105-048 105-058 105-071 105-075 105-095 105-152 105-833 105-834 110-067 110-082 110-590 115-476 115-601 115-717 125-779 365-064 365-075 365-076 167-230 361-382 105-079 105-512 105-819 105-832 365-073 365-082 106-270

QTY

1 3 1 1 2 3 2 6 3 3 1 2 1 1 2 1 1 2 1 1 1 3 1 1 1 1 1

DESCRIPTION

REMARKS

BOLT (1/2-NC X 1-1/2") BELLEVILLE WASHER (1/2") WASHER (1/2") BOLT (3/8-NC X 2") WASHER (1/4") NUT (1/4-NF) FLG LOCKNUT (1/2-NC) FLG LOCKNUT (3/8-NC) CLEVIS (1/4-NF) CLEVIS PIN (1/4" X 11/16") ROUND KNOB (ORANGE) GRIP RING (.250") EXTENSION SPRING (4.062") FRICTION WASHER (.656") FLG BUSHING (.500, NYL) HAND THROTTLE LEVER THROTTLE ROD (HAND) BELL CRANK PLATE BELL CRANK, HAND THROTTLE GOVERNOR SPRING MOUNT LOCK WASHER (1/4") COTTER PIN FLG LOCK BOLT (1/4-NC) FLG LOCKNUT (1/4-NC) ENGINE THROTTLE ROD THROTTLE LEVER BOLT (M6-1.0 X 20mm)

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0033842

130

131

132

FOOT THROTTLE ENDS WITH S/N 3K0250

8

14

4

17

4

12 5

9

1 7 3

5 8 9

6

10 4

15

5 2

8 9

16 10 13 11

B

802-292

133

FOOT THROTTLE ENDS WITH S/N 3K0250 REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

1 1 1 3 3 1 1 3 3 2 1 1 1 1 1 1 1

105-079 105-085 105-106 105-152 105-508 105-819 105-832 110-067 110-082 115-476 116-324 365-073 365-077 365-078 365-082 365-074 106-270

DESCRIPTION

LOCK WASHER (1/4") LOCKNUT (1/4") BOLT (1/4-NC X 2") NUT (1/4-NF) COTTER PIN (3/32" X 1") FLG LK BOLT (1/4-NC X 1") FLG LOCKNUT (1/4-NC) CLEVIS (1/4-NF) CLEVIS (1/4" X 11/16") GRIP RING (.250") PEDAL COVER THROTTLE ROD (1/4-NF X 19.75") THROTTLE FOOT PEDAL "NS" BELL CRANK THROTTLE LEVER (ENGINE) THROTTLE ROD (FOOT) BOLT (M6-1.0 X 20mm)

REMARKS

USE 7.13"

FOOTNOTES

NOTE:

B

802-292

134

135

136

137

138

139

140

141

142

NOTES:

143

HYDRAULICS

144

145

146

147

148

149

150

PUMP AND RESERVOIR HYDRAULICS

3500-WITH STANDARD HAND CONTROL GROUND DRIVE BEGINS WITH S/N 3K0983

8 12

11

2

30

27

5

10 13

TO H.P. RELIEF VALVE OR MANIFOLD

6

9 3

4

14 24

15

20

16 21

23

7

25 18

26

19 22

17

1 29 28 DRAIN MANIFOLD SEE FOOTNOTE 3

23 24

30 FROM OIL COOLER

DETAIL A SCALE 3X

06

ID0121389

151

PUMP AND RESERVOIR HYDRAULICS

3500-WITH STANDARD HAND CONTROL GROUND DRIVE BEGINS WITH S/N 3K0983 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

158-360 1 158-351 1 158-459 1 157-041 1 106-004 2 105-072 2 106-255 2 155-230 1 154-399 1 155-198 1 364-037 1 110-008 1 105-214 6 116-325 2 156-265 2 110-491 2 117-902 1 155-074 1 110-336 1 155-195 1 150-964 1 155-194 1 155-174 1 215-0010 1 215-148 1 105-826 4 105-854 4 107-011 4 116-316 1 115-374 1 115-374 1 110-353 6

DESCRIPTION

REMARKS

TANDEM HYDROSTAT PUMP GEAR PUMP HYDRAULIC PUMP O-RING (2-251) BOLT (3/8-NC X 1-3/8") LOCK WASHER (3/8) WASHER (3/8) SLIP-ON COUPLER (16S-16H45) CONNECTOR (10S-10O45) COUPLER (1-1/16SAEX3/4ODX90) HYDRAULIC RESERVOIR FILLER BREATHER (2-1/8") SCREW (#10-24 X ", FLG HEX) BUSHING THREADLESS SLIP-ON COUPLER (05H90) SQUEEZE BAND CLAMP (7/16") BULK HOSE (1/4", SOLD PER 1') PLUG (08S, ALN) STRAINER SLIP-ON COUPLER (20S-16H90) RETURN TUBE ADAPTER BUSHING (20S-12SF) SLIP-ON COUPLER (12JF-12H90) TEMPERATURE SWITCH TEMPERATURE SWITCH FLG LK BOLT (3/8-NC X 1") CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) SUCTION HOSE HOSE (3/4") HOSE (3/4") WORM CLAMP (3/4" TO 1-1/2")

MANUAL CONTROLS OBSOLETE, AUX. HYD. SEE FOOTNOTE 4

SEE FOOTNOTE 1 SEE FOOTNOTE 2

FAN ON HYD OIL OVERHEAT OBSOLETE USE 20 IN. USE 29.5 IN.

NOT SHOWN:

FOOTNOTES:

1. PUMP CASE AND LOOP HOSES MUST BE FILLED WITH CLEAN OIL PRIOR TO START UP. 2. USE SCREWS (REF. NO. 12) IN PLACE OF SCREWS THAT COME WITH FILLER BREATHER KIT (REF. NO. 11) 3. MORE INFORMATION AT PARTS PAGE ENTITLED "DRAIN MANIFOLD ASSEMBLY"; "TANDEM HYDROSTAT PUMP" AND "GEAR PUMP".

4. SEAL REPAIR KIT 500-966

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

06

ID0121389

152

153

154

PUMP AND RESERVOIR HYDRAULICS 3500 - WITH FOOT CONTROL GROUND DRIVE

TO H.P. RELIEF VALVE OR MANIFOLD

8 12

11

2

30

27

5

10 13

6

9 3

4

14 24

15 16

20 21

23

25 18 19

26

7

22

17

1

29 28

DRAIN MANIFOLD SEE FOOTNOTE 3

23 24

30

FROM OIL COOLER DETAIL A SCALE 3X

02

ID0138959

155

PUMP AND RESERVOIR HYDRAULICS 3500 - WITH FOOT CONTROL GROUND DRIVE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

QTY

158-300 1 158-360 1 158-351 1 158-459 1 157-041 1 106-004 2 105-072 2 106-255 2 155-230 1 154-399 1 155-198 1 364-037 1 110-008 1 105-214 6 116-325 2 156-265 2 110-491 2 117-902 1 155-074 1 110-336 1 155-195 1 150-964 1 155-194 1 155-174 1 215-0010 1 215-148 1 105-826 4 105-854 4 107-011 4 116-316 1 115-374 1 115-374 1 110-353 6

DESCRIPTION

TANDEM HYDROSTAT PUMP TANDEM HYDROSTAT PUMP GEAR PUMP HYDRAULIC PUMP O-RING (2-251) BOLT (3/8-NC X 1-3/8") LOCK WASHER (3/8) WASHER (3/8) SLIP-ON COUPLER (16S-16H45) CONNECTOR (10S-10O45) COUPLER (1-1/16SAEX3/4ODX90) HYDRAULIC RESERVOIR FILLER BREATHER (2-1/8") SCREW (#10-24 X ", FLG HEX) BUSHING THREADLESS SLIP-ON COUPLER (05H90) SQUEEZE BAND CLAMP (7/16") BULK HOSE (1/4", SOLD PER 1') PLUG (08S, ALN) STRAINER SLIP-ON COUPLER (20S-16H90) RETURN TUBE ADAPTER BUSHING (20S-12SF) SLIP-ON COUPLER (12JF-12H90) TEMPERATURE SWITCH TEMPERATURE SWITCH FLG LK BOLT (3/8-NC X 1") CLIP NUT (3/8-NC) CLIP NUT (3/8-NC) SUCTION HOSE HOSE (3/4") HOSE (3/4") WORM CLAMP (3/4" TO 1-1/2")

REMARKS

OBSOLETE SEE FOOTNOTE 5 OBSOLETE, AUX. HYD. SEE FOOTNOTE 4

SEE FOOTNOTE 1

SEE FOOTNOTE 2

FAN ON HYD OIL OVERHEAT OBSOLETE

USE 20 IN. USE 29.5 IN.

NOT SHOWN:

FOOTNOTES:

1. PUMP CASE AND LOOP HOSES MUST BE FILLED WITH CLEAN OIL PRIOR TO START UP. 2. USE SCREWS (REF. NO. 12) IN PLACE OF SCREWS THAT COME WITH FILLER BREATHER KIT (REF. NO. 11) 3. MORE INFORMATION AT PARTS PAGE ENTITLED "DRAIN MANIFOLD ASSEMBLY"; "TANDEM HYDROSTAT PUMP" AND "GEAR PUMP".

4. SEAL REPAIR KIT 500-966 5. DOES NOT INCLUDE BOOST CONTROL ASSEMBLY 159-204.

NOTE:

REFER TO O-RING CHART 9800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS,

02

ID0138959

156

157

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

CHARGE FILTER HYDRAULICS ENDS WITH S/N 3K0982

2 12

FROM HIGH PRESSURE RELIEF VALVE

1 22

19 14 3 FROM 4 CONTROL VALVE OUT "PORT"

21 15

7

6 10

17 16

9 8

5

18

20 11 8

9

13

FROM STEERING MOTOR OUT "PORT"

04

ID0139036

173

CHARGE FILTER HYDRAULICS ENDS WITH S/N 3K0982 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

105-118 105-162 110-058 110-078 154-307 154-256 154-296 154-310 154-311 154-317 154-318 154-319 154-653 154-710 154-712 155-199 159-073 156-425 156-440 159-074 363-068 363-146 105-825

QTY

DESCRIPTION

WASHER (3/8") BOLT (3/8-NC X 2-1/4") MACHINERY BUSHING MACHINERY BUSHING CONNECTOR (08O-16S) ADAPTER UNION (08O-08O90) CAP (04S) BUSHING NUT (10O) BUSHING STEM (04O) 1 RUN TEE (10O-10O-10S) 1 BRANCH TEE (10O-10O-10S) 1 BK RUN TEE (10O) 1 HOSE (04O-40"-3000) 1 HOSE (10O-54"-2750) 1 HOSE (10O-29"-2750) 1 ADAPTER BUSHING (16S-10S) 1 HYD OIL FILTER HEAD (16SF-16SF) 1 HYDRAULIC LINE (.5"T X 8.61") 1 HYDRAULIC LINE (.625"T X 8.22") 1 HYDRAULIC FILTER ELEMENT 1 OIL FILTER BRACKET 1 OIL FILTER BRACKET 2 FLG. BOLT (3/8-NC X 3/4",HD)

REMARKS

3 2 2 2 1 1 1 2

SEE FOOTNOTES 1 & 2 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. CURRENT PRODUCTION, INTERCHANGEABLE WITH 363-068 2. M3500 USE WITH PUMP MOUNTING PLATE 195-851. MORE INFORMATION AT PARTS PAGE ENTITLED "DEUTZ DIESEL ENGINE " (801-841).

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

04

ID0139036

174

175

176

177

178

179

180

181

182

183

184

185

186

RELIEF CARTRIDGE

3 6

2

4 5 1

7

PSI

02

ID0139037

187

RELIEF CARTRIDGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

DESCRIPTION

155-687 RELIEF CARTRIDGE KIT (160 PSI) 155-681 WH RELIEF CARTRIDGE KIT (500 PSI) 158-512 WH RELIEF CARTRIDGE KIT (1350 PSI) 155-679 WH RELIEF CARTRIDGE KIT (2500 PSI) 158-553 WH RELIEF CARTRIDGE KIT (3000 PSI) 500-956 WH RELIEF CARTRIDGE KIT (3000 PSI) 157-365 RP51N RELIEF CARTRIDGE (4500 PSI) 155-707 1 O-RING (910 D90) 155-749 1 O-RING (023 D70) 155-750 1 O-RING (022 D90) 500-025 AR SHIM (.010" THK) 500-318 1 COMPRESSION SPRING 157-508 1 BACKUP RING (022 D90) 500-957 1 SEAL REPAIR KIT

REMARKS

INCL REF NO'S 1 THRU 7, OBSOLETE INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7

SEE FOOTNOTE 1 SEE FOOTNOTE 2 INCL REF NO'S 1 THRU 3 & 6

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 052-139 FOR REPLACEMENT PROCEDURES. 2. OLD STYLE .556" OD X 1.286" LG, .120" DIA PIANO WIRE. NEW STYLE .605" OD X 1.296" LG .125" DIA STAINLESS STEEL WIRE.

NOTE:

02

ID0139037

188

189

190

191

192

193

194

195

196

197

198

199

200

201

202

203

204

205

206

207

208

209

210

211

212

213

214

215

216

217

218

219

220

221

222

223

224

225

226

227

228

229

230

231

232

233

234

HYDRAULIC CYLINDER

2.5" ID BARREL X 1.25" OD ROD X 5.0" STROKE

2

1 3 4

5

6

7

07

ID0022940

235

HYDRAULIC CYLINDER

2.5" ID BARREL X 1.25" OD ROD X 5.0" STROKE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

151-040 190-166 150-779 150-292 106-097 150-776 150-773 150-423

NOT SHOWN: 259-100 259-236 259-242 259-243 259-188

QTY

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 1 THRU 7

1 1 1 1 1 1 1

CYL (2.5" X 1.25" X 5") SEAL REPAIR KIT (2.5" X 1.25") LOCK RING (2.5") CYLINDER BARREL (2.5") FLG BOLT (5/8-NC X 1-3/4",GD8) CYLINDER PISTON (2.5" X 1.25") CYLINDER HEAD (2.5" X 1.25") CYLINDER ROD (1.25")

SEE FOOTNOTE 1

U-SEAL INSTALLER (1"-1.499") WIPER INSTALLER (1.25") PISTON SEAL INSTALLER (2.5") PISTON INSTALLER (2.5") CYL HEAD SPANNER - TWO PIN

NOT SHOWN:

FOOTNOTES:

1. CLEAN AND DRY THREADS. APPLY RED LOCTITE (RC 271 OR 277). TORQUE TO 180-200 FT-LBS (245-270 NM)

NOTE:

07

ID0022940

236

237

238

239

240

NOTES:

241

ELECTRICAL

242

243

244

245

246

ELECTRICAL DIAGRAM 3500 BEGINS WITH S/N 3N0169

2 FUEL GAUGE

1

START RELAY (10) WHT/BLK RED/BLU (2A)

(25) (19) (11A) (23) BLU/RED YEL/GRN ORG/BLK WHT/BLK WHT/BRN BLK ORG/GRN BLK (5A) (1) (17) (1)

87A

3 5

3 5

30 85

86

2 4

1

(5A) ORG/GRN WHT/BLU (21)

2 4

1

WHT BLK (4A) (1)

A4

A5

(6) RED/WHT BLU (27)

(3A) PUR

G I

BLK (1)

(3A) PUR BLK (1)

(25) BLU/RED

GRA (22)

BLK (1)

2 4 1

1

A6

A7

(1) BLK BLU/YEL (16)

YEL/BLU (28) ORG (3A)

GROUND

24

BLK (1)

-A-

A7

A6

3

3 5

2 4

1

A5 (20) WHT/GRN WHT BLK (4A) (1) ORG/GRN (5A)

A3

A2

FAN RELAY

3 5

A4

HOURMETER I GS

(4A) WHT WHT/BLU (14)

3 5

2 4

A3

A2

A1

3 5

2 4 1

87

A1 PUR BLK (9) (1)

VOLTMETER

OVERHEAT FUEL SHUT DOWN RELAY HYD. TEMP. CROWD ENGINE TEMP LIGHT TEST NEUTRAL HOURMETER LIGHT TEST RELAY RELAY RELAY RELAY

WARNING ALARM B

12

A

(1) BLK

26

GRA/YEL (24)

11

ORG/GRN (5A) 15A

FUEL (ATC 5 AMP) START (ATC 5 AMP)

ORG/BLU (5)

5A

ORG/BLK (11) WHT/PUR (4)

5A 15A

10

IGNITION (ATC 15 AMP)

ORG/BLK (11A)

ORG/RED (3)

ACCESSORIES (ATC 15 AMP)

LOADING POSITION OF FUSES

7

ORG (3A)

9 ACC BAT

IGNITION SWITCH

ST

IGN

WHT WHT/BLK ORG/BLK BLK ORG

WHT (4A)

ORG/RED (3) RED/BLU (2A) WHT/PUR (4)

WHT/RED WHT/BLU WHT/GRN WHT/YEL WHT

INTERLOCK DISPLAY\MODULE

05

ACCESSORY POWER

ORG/BLU (5)

WHT (4A) WHT/BLK (10) ORG/BLK (11) BLK (1) ORG/GRN (5A)

8 OPERATOR CROWD ATTACH.

(1) BLK ORG (3A)

WHT/RED (13) WHT/BLU (14) WHT/GRN (15) WHT (12) WHT (12)

4

5 ENGINE OIL TEMP

(5A) ORG/GRN YEL/GRN (19) WHT/BLU (21) ORG/GRN (5A)

6

WHT/BLK (23) ORG/GRN (5A)

ENGINE OIL PRESSURE

HYDRAULIC OIL TEMP. LIGHT

ID0133434

247

ELECTRICAL DIAGRAM 3500 BEGINS WITH S/N 3N0169

7 13

-A-

TOW VALVE ORG/BLU (29)

AUXILLARY POWER OPTION AUXILLARY POWER OPTION FUSE

23

14

16

C NO NC

YEL/BLK (26)

BLK (1)

15

WHT/RED(13) WHT (12)

(2A) RED/BLU RED (2)

MAIN FUSE

GRA/YEL (24)

(3A) ORG RED/YEL(6) BLK(1)

(6) RED/YEL RED (2)

30 AMP ATC FUSE

PARK BRAKE SWITCH

SEAT SWITCH

FAN TEMP SWITCH

30 AMP ATC FUSE

17

ATTACHMENT SWITCH

NC NO C

18

PUR (9)

22

S

WHT/GRN (15)

BRN (22)

WHT (12)

WHT/BLK (23)

STARTER

28

RED (2)

FAN

18

NC NO C

25

ACCESSORY GROUND

ORG/BLU (29)

BLK (1)

FUEL SOLENOID

1

21

(1) BLK

(1) BLK WHT/BRN (17)

ALTERNATOR GROUND

WHT/BLU (21)

BLK (1)

WHT/GRN (20) ORG/GRN (5A)

19

OIL PRESSURE SWITCH

05

29

(26) YEL/BLK ORG/GRN (5A) BLU/YEL (16)

27

(3A) ORG

BACKHOE POWER

26

FUEL SENDER

GROUND DRIVE SWITCH BLU (27) BLK (1)

2

BRN YEL/BLU WHT/BLK

YEL/BLU (28)

B M

RED (2)

HYDRAULIC OIL TEMP SWITCH

SENDER HARNESS

BLK WHT/GRN ORG/GRN

ALTERNATOR D+

W

B+

D-

TO BATTERY

OIL TEMP. SWITCH

ID0133434

248

ELECTRICAL DIAGRAM

FRAME & ENGINE / 3500 DEUTZ BEGINS WITH S/N 3J0604, ENDS WITH S/N 3N0168

14

9 ORG/BLU ORG

BACKHOE OPTION

11

10

WHT/BLU WHT/GRN

FUEL SOLENOID

17 HYDRAULIC OIL TEMP SWITCH

YEL/BLU WHT/BLK GRN

ENGINE OIL TEMP SWITCH

ENGINE OIL PRESSURE SWITCH

FAN TEMP SWITCH

GRN NC ORG/WHT NO ORG C GROUND DRIVE

18

2 BLK WHT/BRN 1

8

9 RED ORG BLU

7

RED ORG BLK

RED ORG BLK D-

16 9

12

FUEL SENDER

13 B+

D+

19

W

ALTERNATOR

14

15 NC NO C

6

FAN

20

21 WHT/GRN WHT

WHT/RED WHT

ATTACH DRIVE

BLU

SEAT SWITCH

RED/BLU BLK

BLK

9 ORG/BLU BLK BLK RED ORG

TO BACKHOE OPTION OPTION

BATTERY

22 5 ORG/GRN

9 BLK

4

3 RED WHT/BLK S B M

2

STARTER

1

04

WHT RED RED/BLU WHT/BLK YEL/BLU ORG/WHT ORG WHT/GRN WHT/BLK WHT/BLU WHT/RED WHT/GRN BRN BLK WHT/BRN ORG/BLK

ORG/BLK

NC NO C

PARK BRAKE SWITCH

SEE FOOTNOTE 1 "A"

"B" SEE FOOTNOTE 2

9

ID0125601

249

ELECTRICAL DIAGRAM

FRAME & ENGINE / 3500 DEUTZ BEGINS WITH S/N 3J0604, ENDS WITH S/N 3N0168 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

195-862 1 217-731 1 215-016 1 106-175 1 106-040 2 215-336 1 215-337 1 105-059 1 105-274 1 215-258 1 215-206 1 215-214 1 105-095 4 105-197 4 106-015 4 499-176 1 217-722 1 215-971 1 217-518 1 217-721 1 215-176 1 106-106 1 500-055 1 215-030 2 106-138 1 195-418 1 215-901 1 110-030 1 215-0010 1 215-148 1 217-517 1 215-988 1 217-750 1 215-046 1 215-047 1 105-215 105-216

DESCRIPTION

STARTER STARTER SOLENOID COVER NUT (M10-1.5) STAR WASHER (#6) BATTERY CABLE (36") BATTERY CABLE (19") WASHER (7/16") BOLT (M10-1.5 X 20mm) BATTERY FAN FAN WASHER (1/4") BOLT (1/4-NC X 1") NUTSERT (1/4-NC) CONNECTOR PLUG FUEL SHUT-OFF SOLENOID ENGINE AND FRAME HARNESS TEMP SENDER ENGINE OIL PSI SENDER ALTERNATOR NUT (M6-1.0) LOCK WASHER (#10) MICRO SWITCH NUT (M5-0.8) LOCK WASHER (#10) ALTERNATOR HARNESS TIE WRAP TEMPERATURE SWITCH OIL HIGH TEMP SENDER FUEL SENDER SENDER HARNESS SEAT SWITCH MICRO SWITCH MICRO SWITCH BRACKET NUT (#6-32) BOLT (#6-32 X 1-1/4", SKT BUT HD)

REMARKS

STARTER SOLENOID

POSITIVE NEGATIVE

OBSOLETE, OIL COOLER. ENDS WITH S/N 3M0494 BEGINS WITH S/N 3M0495. SEE FOOTNOTE 3

ENGINE OIL

GROUND DRIVE & ATTACHMENT DRIVE

HYDRAULIC

BRAKE

NOT SHOWN:

FOOTNOTES:

1-GOES TO "A" ON "CONSOLE DIAGRAMS" PAGE (802-866).

2-GOES TO "B" ON "CONSOLE DIAGRAMS" PAGE (802-866).

3-FAN 215-214 IS CURRENT PRODUCTION; USE FOR ALL REPLACEMENTS. SEE INSTRUCTIONS 051-026.

4-USE THIS DIAGRAM WITH ENGINE P/N 195-848

NOTE:

04

ID0125601

250

ELECTRICAL DIAGRAM 3500 DEUTZ ENDS WITH S/N 3J0603

34

RED ORG

RED

7 D-

DIODE

B+

D+

CIRCUIT BREAKER

2

BLK

A

SOLENOID

1

W

36

S

ALTERNATOR

B M

ORG

27 STARTER

BLU/ORG

B

9

WHT/BLK

RED/BLU YEL/GRN ENG OIL PRESS SWITCH

12

22

WHT/BRN

ENG OIL TEMP SWITCH

RED

21 CIRCUIT BREAKER

YEL/GRN 32

87

RED

7

BLK

86

A

DIODE

87A

YEL/GRN

85

30

RED/BLU

B

33

RELAY

YEL/GRN

30

BLK

20

FUEL SHUT-OFF SOLENOID

24

31 DIODE BRIDGE

1 BLK

AC

FAN

STARTER RELAY

2

BLU OIL LOW TEMP SENDER

9

25

HYD OIL HI TEMP SWITCH

RED BATTERY

87 86

85

DC

BLK 30

BLK

8

23

GND

19

18 YEL/BLU

ORG

13

RELAY

RED/BLK

87

86

13

87A 85

ORG

87

30

BLK/WHT

85

BLK BLK

3

ORG

ORG

NC NO C

BRAKE SWITCH

A2 A1

13

ORG

14

86

87A

ORG BACK-UP ALARM

BLK

NC NO C

GRD DR SWITCH

87

BLU/ORG

BLK

TIMER DELAY

30

RELAY

5

ORG/WHT BLK

86

87A

85

30

RELAY

WHT

35 ORG

DIG CHAIN SWITCH

4

NC NO C

RED/BLK

WHT WHT/BLK ORG/BLK BLK ORG ORG

11

ORG

YEL

26

ORG

OPERATOR GND DRIVE ATTACHMENT

ORG

ENG TEMP

WHT/BLU WHT/GRN WHT WHT/RED

HYD OIL HI TEMP

ENG OIL PRESS

28

INTERLOCK DISPLAY/MODULE

RED/BLU

28

WHT

BRN BLK SEAT SWITCH

37

ORG

15

NO

10

YEL YEL

WHT

I

S

G

I

I B S

HOUR METER FUEL

6 17

16 G

C

ORG

BLK

26

VOLT METER

FUEL GUAGE IGNITION SWITCH

29 SENDER

03

ID0127391

251

ELECTRICAL DIAGRAM 3500 DEUTZ ENDS WITH S/N 3J0603 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

106-106 500-055 106-138 195-418 215-029 105-215 105-216 106-040 215-030 215-046 215-047 105-215 105-216 215-051 215-052 105-909 216-008 216-009 215-054 215-064 105-214 215-065 110-348 217-750 215-083 217-743 217-756 215-055 217-014 215-084 105-820 105-832 116-285 215-085 110-348 215-089 110-348 215-099 215-100 105-215 105-216 215-128 215-129 215-415 215-133 215-415

1 1 1 1 1 2 2 2 1 1 1 1 1 1 2 1 1 2 4 1 1 1 1 2 1 1 2 2 1 1 1 3 3 1 1 1 1 1 1 1

DESCRIPTION

NUT (M6-1.0) LOCK WASHER (1/4") NUT (M5-0.8) LOCK WASHER (NO. 10) TIMER DELAY NUT (#6-32) BOLT (#6-32 X 1-1/4") STAR WASHER (#6) PLUNGER SWITCH ROLLER LEVER SWITCH ACTUATOR BRACKET NUT (#6-32) BOLT (#6-32 X 1-1/4") IGNITION SWITCH KEYS (PAIR) JAM NUT (13/16-NF) JAM NUT (NYLON) COVER (NYLON) DIODE DIODE BRIDGE FLANGE SCREW (#10-24 X 1/2") CIRCUIT BREAKER POP RIVET (3/16" X .664") SAFETY SWITCH (PLUNGER) SAFETY SWITCH (SLIDE) INTERLOCK/DISPLAY MODULE INTERLOCK/DISPLAY MODULE FUSE (5 AMP) INTERLOCK DISPLAY INTERLOCK MODULE FLG LKBLT (1/4-NC X 3/4") FLG LKNUT (1/4-NC) MODULE PAD RELAY (SPST) POP RIVET (3/16" X .664") RELAY (SPDT) POP RIVET (3/16" X .664") ROLLER LEVER SWITCH ACTUATOR BRACKET NUT (#6-32) BOLT (#6-32 X 1-1/4") HOUR METER VOLT METER LIGHT KIT (OPTION) FUEL GAUGE LIGHT KIT (OPTION)

REMARKS

(INCL BOLTS & NUTS) (INCL KEYS & NUT)

OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE OBSOLETE

(INCL BOLTS & NUTS)

FOOTNOTES:

1. USE THESE PARTS FOR ALL REPLACEMENTS 2. USED WITH SEAT P/N 115-421; ENDS WITH S/N 3J0188

03

ID0127391

252

ELECTRICAL DIAGRAM 3500 DEUTZ ENDS WITH S/N 3J0603 REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

18.

19.

20.

215-0010 1 TEMPERATURE SWITCH 215-148 1 HYD OIL HI TEMP SWITCH 215-206 1 FAN 105-095 6 WASHER (1/4") 105-197 6 BOLT (1/4-NC X 1") 106-015 6 NUTSERT (1/4-NC) 21. 215-258 1 BATTERY 22. 215-336 1 BATTERY CABLE (36") 116-389 AR VINYL TUBING (.750"ID)USE 20" 23. 215-337 1 BATTERY CABLE (19") CABLE GROUND HARDWARE 105-059 1 WASHER (7/16") 105-274 1 BOLT (M10-1.5 X 20) 24. 215-478 2 BUTT CONNECTOR 25. 499-176 1 CONNECTOR PLUG 26. 215-747 1 ENGINE HARNESS HARNESS HARDWARE 105-820 2 FLG LKBLT (1/4-NC X 3/4") 105-832 2 FLG LKNUT (1/4-NC) 110-333 2 CLAMP GROUND HARNESS 105-820 1 FLG LKBLT (1/4-NC X 3/4") 106-015 1 NUTSERT 27. 195-862 1 STARTER 28. 217-020 2 PILOT LIGHT 217-021 1 INSERT-ENG OIL PSI 217-027 1 INSERT-HYD OIL HI TEMP 217-028 1 INSERT-BLANK 217-051 1 INSERT-ENG TEMP 29. 217-517 1 FUEL SENDER 30. 217-518 1 ENG OIL TEMP SWITCH 31. 217-701 1 POWER RELAY (SPST) 105-820 2 FLG LKBLT (1/4-NC X 3/4") 105-832 2 FLG LKNUT (1/4-NC) 32. 217-721 1 ENG OIL PRESS SWITCH 33. 217-722 1 FUEL SHUT-OFF SOLENOID 34. 215-176 1 ALTERNATOR 35. 306-603 1 BACKUP ALARM 36. 217-731 1 SOLENOID (STARTER) 215-095 1 COVER (STARTER SOLENOID) 106-175 1 NUT (M10-1.5) 106-040 2 STAR WASHER (#6) 37. 215-939 1 SEAT SWITCH HARNESS

NOT SHOWN 110-030 216-004 216-005

1 2 2

CABLE TIE COVER (2-GAUGE) BACKUP RING (2-GAUGE)

FOOTNOTES:

03

ID0127391

253

254

ELECTRICAL DIAGRAM

CONSOLE DIAGRAM/3500 DEUTZ BEGINS WITH S/N 3J0604, ENDS WITH S/N 3N0168 4

WHT WHT

WHT/BLK START RELAY

RED

85

B

ORG

87 86

IGNITION SWITCH

S

30

3

WHT

2

RED

WHT/BLK WHT/GRN WHT/BLU WHT/RED

WHT/BLK BLK

A

RED

B

BLK WHT

7

WHT/BRN 4

5

2

6 ENG OIL TEMP ENG OIL PRESS

1 4 3

5

2

BLK

BLK

WHT/GRN ENGINE TEMP LIGHT TEST RELAY RED/BLU

WHT

1 4 3

5

7 7

ORG WHT/BLU

ORG BLK

ORG/BLK

OVERHEAT FUEL SHUTOFF RELAY ORG/BLK

5

7 1

3

WHT/BLU ORG/WHT HYD TEMP LIGHT TEST RELAY WHT/BLK

OPERATOR

GND DRIVE DIG CHAIN

INTERLOCK DISPLAY/MODULE

4 INTERLOCK RELAY

WHT/BRN

WHT WHT/GRN WHT/BLU WHT/BLK WHT/RED

RED/BLK

1 CIRCUIT BREAKER

WHT WHT/BLK ORG/BLK BLK ORG

WHT WHT/BLK ORG/BLK BLK ORG

I

HYD OIL HI TEMP

6

2

WHT/BLK

BLU 1 4 3

5

3

5

3

5

2

1

RED/BLK

7

4 2

FAN RELAY

YEL/BLU BLU/RED 1

ORG

4

7

"B"

HOURMETER RELAY

8

WHT/BLU

4

"A"

2

WHT RED RED/BLU WHT/BLK YEL/BLU ORG/WHT ORG WHT/GRN WHT/BLK WHT/BLU WHT/RED WHT/GRN BRN BLK WHT/BRN ORG/BLK

PARK BRAKE ALARM

ORG/BLK BLK

ORG DBLU/RE BLK GRN ORG KBL BLK

10

11 S

G

G

I

FUEL GAUGE

HOUR METER

9 I

VOLT METER

4

04

ID0105611

255

ELECTRICAL DIAGRAM

CONSOLE DIAGRAM/3500 DEUTZ BEGINS WITH S/N 3J0604, ENDS WITH S/N 3N0168 REF PART NO. NUMBER

1.

QTY

215-065 110-348 217-701 105-820 105-832 214-852 214-961 214-962 215-051 215-052 105-909 216-008 216-009 217-768 127-769 106-521 215-970 214-031 217-756 215-055 217-020 217-021 217-022 217-027 217-028 217-710 110-253 106-205 306-603 215-129 215-128 215-133

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

1 2 1 2 2 1

1

1 1 1 1 1 1 1 1 2 2 1 1 1 1 6 6 6 1 1 1 1

DESCRIPTION

CIRCUIT BREAKER POP RIVET (3/16") RELAY (60 AMP, SPST) FLG LK BOLT (1/4-NC X 3/4") FLANGE LOCK NUT (1/4-NC) IGNITION SWITCH KEY, PAIR SWITCH MOUNTING NUT IGNITION SWITCH KEYS (PAIR) JAM NUT (13/16-NF) JAM NUT (13/16-NF, NYLON) COVER (13/16") IGNITION SWITCH KEYS (PAIR) BEZEL CONSOLE HARNESS CONSOLE HARNESS INTERLOCK DISPLAY/MODULE FUSE (5A AGC) PILOT LIGHT RED INSERT RED INSERT RED INSERT BLACK INSERT RELAY POP RIVET (3/16") WASHER (3/16") BACKUP ALARM VOLTMETER HOURMETER FUEL GAUGE

REMARKS

INCL KEYS & NUT & SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 2 SEE FOOTNOTE 1 & FOOTNOTE 3 SEE FOOTNOTE 2

HYDRAULIC OIL HIGH TEMP ENGINE TEMP BLANK ENGINE OIL PRESSURE

NOT SHOWN:

110-030 5 116-389 AR 216-004 2 216-005 2 215-996 1 215-997 1

CABLE TIE TUBING (3/4" ID) COVER (2 GAUGE) BACK-UP RING (2 GAUGE) CONNECTOR SHELL CONNECTOR SHELL

USE 20"

SEE FOOTNOTE 4 SEE FOOTNOTE 5

FOOTNOTES:

1-ENDS WITH S/N 3K0653 2-BEGINS WITH S/N 3K0654. ENDS WITH S/N 3-SUPERCEDED BY (214-031) HARNESS AND (215-997) CONNECTOR SHELL. 4-TO BE USED TO CONVERT OLD-STYLE HARNESS TO USE NEW SWITCH. 5-TO BE USED TO CONVERT NEW-STYLE HARNESS TO USE OLD SWITCH. 6-GOES TO "A" ON "FRAME & ENGINE" PAGE (ID0105611).

7-GOES TO "B' ON "FRAME & ENGINE" PAGE (ID0105611).

8-USE THIS DIAGRAM WITH ENGINE P/N 195-848 NOTE:

04

ID0105611

256

257

258

NOTES:

259

OPTIONS

260

261

262

WATER SPRAY KIT

BEGINS WITH S/N:

2 3

2

1

4 5 6 11

8

12 13

17 15

7 9 14

16 9 7

10

10

ID0044653

263

WATER SPRAY KIT

BEGINS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11 12.

13.

14.

15.

16.

17.

190-200 364-165 364-451 190-053 110-707 155-234 157-489 153-883 363-378 106-382 357-718 105-452 106-266 105-340 357-539 180-249 105-384 . 357-535 105-832 158-356 105-819 105-095 105-999 105-985

QTY

1 1 1 1 1 1 2 4 1 6 4 8 1 2 2 1 4 1 4 4 4 4

DESCRIPTION

REMARKS

WATER SPRAY KIT STORAGE TANK (45 GAL) STORAGE TANK (45.0 GAL) POLY-PATCH TANK REPAIR KIT TANK CAP (96NF) CONNECTOR (12NF-12NF ) BK CONNECTOR (12NF, POLY) BK CONNECTOR (12NF, POLY) ANCHOR STRAP FLG LK SCREW (M10-1.50 X 20MM) SUPPORT BOLT (3/4-NC X 2") FLG NUT (M10-1.50) FLG LOCKNUT (3/4-NC) WEIGHT MOUNT ROD BUSHING (.765" X 1.75" X .500") WASHER (3/4") WEIGHT RACK FLG LOCKNUT (1/4-NC) ELECTRICAL PUMP (WATER) FLG LK BOLT (1/4-NC X 1") WASHER (1/4") BOLT (7/8-NC X 10") FLG NUT (7/8-NC)

OBSOLETE,INCL REF NO'S 1-17; SEE FOOTNOTE 1

OBSOLETE

OBSOLETE SEE FOOTNOTE 2 SEE FOOTNOTE 2

ENDS WITH S/N: BEGINS WITH S/N:

OBSOLETE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. REQUIRES 11 WEIGHTS, P/N 375-080.

2. HOLES MAY REQUIRE MODIFICATION FOR NEW FITTINGS.

NOTE:

10

ID0044653

264

265

266

267

268

NOTES:

269

MISCELLANEOUS

270

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

271

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

272

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

273

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

274

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

275

276

277

ID0040564

278

ID0135281