Ditch Witch 24/30-150 Boring Machine Parts Manual 7053-0034 PDF

24/30–150 Boring Machine Parts Manual

American Augers 135 US Route 42 West Salem, Ohio 44287 www.americanaugers.com

Released May 2023

Revision 01

7053-0034

Table of Contents Preface............................................................... 4 Seals and Filters................................................... 9 Seal Kits ..................................................... 10 Filters......................................................... 12 Decals.............................................................. 13 Decals - View 1 ............................................ 14 Decals - View 2 ............................................ 16 Decals - View 3 ............................................ 18 Decals - View 1 ............................................ 20 Decals - View 2 ............................................ 22 Powertrain......................................................... 25 Engine - View 1 ............................................ 26 Engine - Detail A........................................... 28 Engine - Detail B........................................... 30 Engine - Detail C........................................... 32 Engine - Detail D........................................... 34 Tanks ............................................................... 37 Tanks Assembly ........................................... 38 Fuel Tank Assembly ...................................... 40 Hydraulic Tank Assembly................................ 42 Mainframe......................................................... 45 Base Assembly ............................................ 46 Base Weldment ............................................ 48 Isolated Platform........................................... 50 Sling .......................................................... 52 Pushbar Assembly ........................................ 54

Rack Assembly - View 1 ................................. 56 Rack Assembly - View 2 ................................. 58 Rack Assembly - View 3 ................................. 60 Rack Assembly - View 1 ................................. 62 Rack Assembly - View 2 ................................. 64 Rack Assembly - View 3 ................................. 66 Spoil Paddle Assembly .................................. 68 Track Assembly............................................ 70 Master Pusher & Saddle................................. 72 Master Pusher Assembly................................ 74 Hydraulic Section................................................ 77 Hydraulic Schematic...................................... 78 Electrical Section ................................................ 81 Electrical Installation...................................... 82 Electrical Controls ......................................... 84 Electrical Schematic ...................................... 88 Electrical Schematic ...................................... 92 Appendix .......................................................... 95 Tightening Guidelines .................................... 96 SAE Bolt Torque ........................................... 97 Metric Bolt Torque ......................................... 98 Prevailing Torque Locknut Torque..................... 99 Lug Nut Torque........................................... 101 Assembly Methods...................................... 102 DW Registration Card .................................. 109

Page 3

Preface Serial Number Plate Location

For S/Ns through 107.

For S/Ns starting with 108.

Always include machine serial number when ordering parts.

Due to our continuing product improvement, machine specifications are subject to change without notice.

Rev. No.

01

Description of Change

00

This manual applies to SNs in the sequence starting with 104.

01

This manual applies to SNs in the sequence starting with 108.

Page 4

ID0701873

WARRANTY CERTIFICATE FORM-176 14January2015

PARTS: 2 YEARS / 2,000 HOURS LABOR: 1 YEAR / 1,000 HOURS ENGINE AND TRANSMISSION: 2 YEARS / 2,000 HOURS RACK AND PINION: 5 YEARS / 10,000 HOURS

Warranty Terms and Conditions – The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation, improper storage, unauthorized service, alteration of products, neglect or abuse, or use of the product in a manner inconsistent with its design. This warranty does not extend to any component parts not manufactured by the Manufacturer; however the Manufacturer’s warranty herein shall not limit any warranties made by the manufacturers of component parts which may extend to Buyer.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES AND NO REPRESENTATIONS, GUARANTEES, OR WARRANTIES EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO A WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE MADE BY THE MANUFACTURER IN CONNECTION WITH THE MANUFACTURE OR SALE OF ITS PRODUCTS. No employee, distributor, or representative is authorized to change this warranty in any way or grant any other warranty on behalf of the Manufacturer.

Claims for defects in material and workmanship shall be made in writing to the Manufacturer within ten business days of the discovery of defect. The Manufacturer may either send a service representative or have the product returned to its factory at the Buyer’s expense for inspection. If the product has not been returned within 30 days of receipt of written notice, the product will no longer be eligible for the warranty claims. If, upon receipt, judged by the Manufacturer to be defective in material or workmanship, the product will be replaced or repaired at the option of the Manufacturer, free from all charges except authorized transportation.

The remedies of the Buyer set forth herein are exclusive and are in lieu of all other remedies. The liability of the Manufacturer whether in contract, tort, under any warranty, or otherwise shall not extend beyond its obligation to repair or replace, at its option, any product or part found by the Manufacturer to be defective in material or workmanship. The Manufacturer shall not be liable for cost of installation and/or removal or be responsible for direct, indirect, special or consequential damage of any nature. Under no circumstances shall the Manufacturer be liable for lost or anticipated profits.

01

Page 5

ID0677478

Welcome This manual contains illustrated parts lists to help you select quality American Augers replacement parts for your equipment. Using other replacement parts will lessen the productivity of your equipment.

• Descriptions and specifications in this book were current at publication. However, American Augers reserves the right to improve equipment, so this manual might not reflect the most current improvements.

• The drawings in this manual are the property of American Augers and may not be reproduced, published or disclosed to others without express authorization from American Augers.

• Filters and Seal Kits are listed in the front of the Parts Manual.

• Parts may be hidden on drawings for clarity.

• Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering American Augers replacement parts: • Specify parts you need by part number and description, not by illustration reference numbers.

• Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

• Order genuine American Augers replacement or repair parts from your authorized Ditch Witch dealer.

PARTS SALES INFORMATION If you need assistance in locating a dealer, visit our website at www.ditchwitch.com or write to the following address: The Charles Machine Works, Inc. Attn: Marketing Department PO Box 66 Perry, OK 73077–0066 USA

This product and its use may be covered by one or more patents at: http:// charlesmachine.works/patents/.

01

Page 6

ID0677598

Notes:

Page 7

Notes:

Page 8

Seals and Filters Table of Contents Seal Kits .........................................................10

01

Filters ..............................................................12

Page 9

ID0677598

Seal Kits Bill Of Material Number: 24BM8002

01

PART

KIT OR PART

8HC51035

8HC51035-01

8GB80066 " 8PH20049 8PH20050 8HV61023 8HV80035

8GB80066-01 8GB80066-09 8PH20049-01 8PH20050-01 8HV61008-3 8HV80035-09

DESCRIPTION SEAL KIT,COMPLETE,FOR 8HC51035 SEAL,OIL OUTPUT FBNA GRBX O-RING F/8GB80066 GEARBOX KIT,SEAL,F/8PH20049 KIT,SEAL, F/8PH20050 KIT,SEAL,BUNA-N,T-10A CAVITY KIT,O-RING FOR 8HV80035 VALVE

Page 10

LOCATION BASE ENGINE “ “ “ RACK “

ID0765697

Notes:

Page 11

Filters Bill Of Material Number: 24BM8002 Hydraulic Tank/Schematic (Bill Of Materials: 24BM8353) COMPONENT 8FL20041

ELEMENT 8FL20041-01

DESCRIPTION ELEMENT,F/8FL20041,10 MIC NOML

Engine Assembly (Bill Of Materials: 24BM8802) COMPONENT 8NG10043 " " "

01

ELEMENT 8NG10038-05 8NG10021-22 8NG10043-10 8NG10043-11

DESCRIPTION ELEMENT,FILTER,AIR FILTER,OIL,F/1.1L,3011C ENGINE FILTER,ELEMENT,FUEL SEE NOTE FILTER,ELEMENT,PREFILTER, NOTE

Page 12

ID0765763

Decals Table of Contents Decals - View 1.............................................14 Decals - View 2.............................................16 Decals - View 3.............................................18

Decals - View 1.............................................20 Decals - View 2.............................................22

Page 13

Decals - View 1

ENDS S/N 108 BILL OF MATERIAL: 24BM7409

40

29

41

20

18 27

2

15

25

21 50

3

31

21 31

02

Page 14

ID0701577

Decals - View 1

ENDS S/N 108 BILL OF MATERIAL: 24BM7409

REF NO. 2 3 15 18 20 21 25 27 29 31 40 41 50

PART NUMBER 8NP41241 8NP41159 8NP41802 8NP41805 8NP41807 8NP41809 8NP41815 8NP41817 8NP41819 8NP41828 8NP71120 8NP80003 8NP47296

QTY 2 2 6 1 1 16 6 1 1 5 2 1 1

DESCRIPTION STICKER: AMERICAN AUGERS LOGO SIGN:"24/30-150 "WHT/TRANS 3" DECAL:WARNING FALL HAZARD DECAL:ROLLOVER WARNING READ MANUAL DECAL: DANGER ROTATING AUGER DECAL:WARNING,LIFTING READ DECAL:CAUTION HAND/FOOT CRUSH DECAL:WARNING FLUID INJECTION DECAL: WARNING CASING CRUSH DECAL,HAND FOOT HAZARD,GENERIC DECAL:WARNING AVOID DEATH NAMEPLATE: SLING CERTIFICATION DECAL; BATTERY LOCKOUT SWITCH

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 15

ID0701577

Decals - View 2

ENDS S/N 108 BILL OF MATERIAL: 24BM7409

7 5

6

12

11

37

10 13 51

9

36 1

33

4

02

Page 16

ID0701579

Decals - View 2

ENDS S/N 108 BILL OF MATERIAL: 24BM7409

REF NO. 1

PART NUMBER 8NP41240

QTY 2

4 5 6 7 9 10 11 12 13 33 36 37 51

8NP41955 8NP80242 8NP41811 8NP41808 8NP41285-1 8NP41209 8NP41119 8NP41404 8NP41821 8NP41831 8NP41821-1 700-009 8EP02310-07

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION STICKER: AA LOGO,(SEE DRAWING)

REMARKS

DECAL,WHEN ENGINE ECM IS DECAL,ULTRA LOW SULFUR DIESEL DECAL:HYDRAULIC DECAL:DIESEL STICKER,4"X1","WARNING"PLACE STICKER: DIESEL EXHAUST WARN'G SIGN:4-SPEED SHIFT PATTERN DECAL,"MINIMUM FUEL CETANE" SIGN:"THRUST-RETRACT FORCE DECAL: THRUST DECAL,THRUST PRESSURE FOR CAUTION WEAR HEARING PROTECTION DECAL,TOGGLE SWITCH, LIGHTS

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 17

ID0701579

Decals - View 3

ENDS S/N 108 BILL OF MATERIAL: 24BM7409

40 35

30

32

23

17

2

22

1

26

16

31 8

3

31

24

21

28

31

21 25

15

On opposite side of track On each section of track

01

Page 18

ID0701595

Decals - View 3

ENDS S/N 108 BILL OF MATERIAL: 24BM7409

REF NO. 1 2 3 8 15 16 17 21 22 23 24 25 26 28 30 31 32 35 40

PART NUMBER 8NP41240 8NP41241 8NP41159 8NP80004 8NP41802 8NP41803 8NP41804 8NP41809 8NP41810 8NP41812 8NP41814 8NP41815 8NP41816 8NP41818 8NP41820-01 8NP41828 8NP41829 8NP41833 8NP71120

QTY 2 2 2 1 6 1 1 16 1 1 1 6 1 1 1 5 1 1 2

DESCRIPTION STICKER: AA LOGO,(SEE DRAWING)

REMARKS

STICKER: AMERICAN AUGERS LOGO SIGN:"24/30-150 "WHT/TRANS 3" NAMEPLATE,CE:SERIAL NUMBER/YR. DECAL:WARNING FALL HAZARD DECAL:WARNING ELECTROCUTION/ DECAL:SOUND LEVEL NOT TO DECAL:WARNING,LIFTING READ DECAL:REMOVE KEY AND PUSH STOP DECAL:WARNING MACHINE RUN OVER DECAL:WARNING LOCK DOGS DECAL:CAUTION HAND/FOOT CRUSH DECAL:DANGER ROTATING SPOIL DECAL: CAUTION FLYING OBJECTS DECAL: DANGER BILLBOARD DECAL,HAND FOOT HAZARD,GENERIC DECAL,ROLLOVER WARNING DECAL;SLOPE WARNING RUN OVER DECAL:WARNING AVOID DEATH

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 19

ID0701595

Decals - View 1

BEGINS S/N 109 BILL OF MATERIAL: 24BM7409

35 26

32

27

23

17

2 26 28

31 15 8 38 21 31 3

31 24 21

1

29 20

21

31

21

15

21 31

15

21

01

Page 20

ID0758773

Decals - View 1

BEGINS S/N 109 BILL OF MATERIAL: 24BM7409

REF NO. 1

PART NUMBER 8NP41240

QTY 2

DESCRIPTION STICKER: AA LOGO,(SEE DRAWING)

2 3 8 15 17 20 21 23 24 26 27 28 29 31 32 35 38

8NP41241 8NP41159 8NP80004 270-8387 8NP41804 701-197 274-442 270-8391 270-8505 270-8386 270-8384 270-7496 270-8389 270-8383 270-8393 270-8385 8NP80006

2 2 1 6 1 1 16 1 1 2 2 1 1 11 1 1 1

STICKER: AMERICAN AUGERS LOGO SIGN:"24/30-150 "WHT/TRANS 3" NAMEPLATE,SERIAL NUMBER/YR. WARNING TRIP HAZARD DECAL:SOUND LEVEL NOT TO DANGER TURNING SHAFT LIFT LOCATION DANGER MACHINE RUNOVER CRUSH HAZARD - LOCK DANGER ROTATING SHAFT - LOCK MACHINE WARNING PRESSURIZED FLUID - INJECTION WARNING THROWN OBJECTS ISO WARNING CRUSH HAZARD - SIDE FORCE WARNING HANDS & FEET SAFE DISTANCE DANGER MACHINE ROLLOVER DANGER MACHINE RUNOVER - SLOPE DECAL,CERTIFICATION MARK

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 21

ID0758773

Decals - View 2

BEGINS S/N 109 BILL OF MATERIAL: 24BM7409

5

12

7

11

6

2

1 27 18 39 13 30 9

16

36 10 4

33 37

3

31 21

01

Page 22

ID0758895

Decals - View 2

BEGINS S/N 109 BILL OF MATERIAL: 24BM7409

REF NO. 1

PART NUMBER 8NP41240

QTY 2

DESCRIPTION STICKER: AA LOGO,(SEE DRAWING)

2 3 4 5 6 7 9 10 11 12 13 16 18 21 27 30 31 33 36 37 39

8NP41241 8NP41159 8NP41955 8NP80242 8NP41811 8NP41808 270-8500 8NP41209 8NP41119 8NP41404 8NP41821 270-6911 270-8390 274-442 270-8384 700-143 270-8383 8NP41831 8NP41821-1 700-009 270-8518

2 2 1 1 1 1 1 1 1 1 1 1 1 16 2 1 11 1 1 1 1

STICKER: AMERICAN AUGERS LOGO SIGN:"24/30-150 "WHT/TRANS 3" DECAL,WHEN ENGINE ECM IS DECAL,ULTRA LOW SULFUR DIESEL DECAL:HYDRAULIC DECAL:DIESEL MACHINE MOVEMENT HAZARD - NEUTRAL GEAR STICKER: DIESEL EXHAUST WARN'G SIGN:4-SPEED SHIFT PATTERN DECAL,"MINIMUM FUEL CETANE" SIGN:"THRUST-RETRACT FORCE WARNING ONE CALL NOTIFICATION ISO DANGER MACHINE ROLLOVER LIFT LOCATION WARNING PRESSURIZED FLUID - INJECTION WARNING READ OPERATOR MANUAL WARNING HANDS & FEET SAFE DISTANCE DECAL: THRUST DECAL,THRUST PRESSURE FOR CAUTION WEAR HEARING PROTECTION DANGER MACHINE RUNOVER HAZARD-SLOPE

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 23

ID0758895

Notes:

Page 24

Powertrain Table of Contents Engine - View 1.............................................26 Engine - Detail A ..........................................28 Engine - Detail B ..........................................30

Engine - Detail C ..........................................32 Engine - Detail D ..........................................34

Page 25

Engine - View 1 BILL OF MATERIAL: 24BM8802

76

DETAIL D

DETAIL B

DETAIL C

DETAIL A

01

Page 26

ID0694449

Engine - View 1 BILL OF MATERIAL: 24BM8802

REF NO. 76

PART NUMBER 8NG10043

QTY 1

DESCRIPTION ENGINE,CAT C2.2 CRDI TURBO T4F

REMARKS SEE NOT SHOWN

-

ELEMENT,FILTER,AIR FILTER,OIL,F/1.1L,3011C ENGINE FILTER,ELEMENT,FUEL SEE NOTE FILTER,ELEMENT,PREFILTER, NOTE PUMP,FUEL,LIFT,1/8" NPT CAP,RAIN,BONNET,W/CLAMP PANEL,CONTROL,CAT 2.2L ENGINE

FOR REF. NO. 76 FOR REF. NO. 76 FOR REF. NO. 76 FOR REF. NO. 76 FOR REF. NO. 76 FOR REF. NO. 76 FOR REF. NO. 76

NOT SHOWN: 8NG10038-05 8NG10021-22 8NG10043-10 8NG10043-11 8NG10043-02 8NG10043-26 8NG10043-25

FOOTNOTES: NOTE:

01

Page 27

ID0694449

Engine - Detail A BILL OF MATERIAL: 24BM8802

55 44 26 4

32 16 46

64 17 37 12

59

61 20 45

84

74

63 68

18 35

01

Page 28

ID0694468

Engine - Detail A BILL OF MATERIAL: 24BM8802

REF NO. 4 12 16 17 18 20 26 32 35 37 44 45 46 55 59 61 63 64 68 74 84

PART NUMBER 326001 11AU0805 24BM8810 24BM8811 24BM8814 24BM8826 24BM8845 36BM8811 48HA1248 8CP40060 8FW22106 8FW22108 8GB80066 8HH51311 8HH51356 8HH51410 8HH51511 8HH51560 8HN51110 8LN51108 8SH81524

QTY 1 1 1 1 1 6 1 1 1 1 9 13 1 13 4 6 12 12 24 6 12

DESCRIPTION COMPANION FLANGE PIN, CLEVIS, 1 X 7" USED WITH AUGER COUPLING,MASKAFLEX SIZE 100, 1.5"XMM RING,ADAPTER,24/30-150 DRIVE,FRONT,24/30-150 KIT,SHIM,ENGINE MOUNT MOUNT,TRANSMISSION,C2.2 T4F ADAPTER,TRANSMISSION ADAPTER,HEX DRIVE,AUGER 3"MXF PIN,H'PIN COTTER,.17W .75-1.0 ZN PLTD WASHER,FLAT,.375,ZN PLTD WASHER,FLAT,.5W,ZN PLTD GEARBOX, BNA, 46.7:1 SCREW,CAP,HX.HD..375-16X 2.5" SCREW,CAP,HX.HD.7/16-14X 1-1/4 SCREW,CAP,HX.HD..5-13 X 2.25 ZN PLTD SCREW,CAP,HX.HD..625-11X 2.5" ZN PLTD SCREW,CAP,HX.HD..75-10X 2.25" ZN PLTD NUT,HEX, .625-11 UNC ZN PLTD NUT,HEX LOCK .5-13 UNC2B SCREW,CAP,SOC.HD,5/8-11X 7"

REMARKS

SEE NOT SHOWN

NOT SHOWN: 8GB80066-01 8GB80066-09

-

SEAL, OIL OUTPUT FBNA GEARBOX O-RING F/8GB80066 GEARBOX

FOR REF. NO. 46 FOR REF. NO. 46

FOOTNOTES: NOTE:

01

Page 29

ID0694468

Engine - Detail B BILL OF MATERIAL: 24BM8802

48 8 38

66

82

7 39 6

49

11

56 83

2 5

22 90 31

30

55 3

39

49

62 33 1

89 87 88

90 38

01

Page 30

ID0694614

Engine - Detail B BILL OF MATERIAL: 24BM8802

REF NO. 1 2 3 5 6 7 8 11 22 30 31 33 38 39 48 49 55 56 62 66 82 83 87 88 89 90

PART NUMBER 322000 323009 324004 390005 390061 392003 477002 24150291 24BM8841 24BM8855 24BM8856 36BM8813 8FW21104 8FW21105 8HH51205 8HH51253 8HH51311 8HH51312 8HH51430 8HN51104 8PP00100 8PP00110 8HH51201 8LW51104 24BM8858 24BM8859

QTY 1 1 1 1 1 1 1 1 1 1 1 1 7 8 1 6 13 2 6 1 1 1 2 2 1 1

DESCRIPTION TRANSMISSION T-18 4 SPEED CLUTCH DISC MACH.10" 10" PRESSURE PLATE THROW-OUT BEARING BEARING,25mm ID X 47mm OD X 12 13" T/O BEARING HOUSING SPRING THROW OUT BAR - STOP, CLUTCH LEVER MOUNT,ENGINE,LH,C2.2 T4F SPACER,HOUSING,FLYWHEEL,SAE 4 FLYWHEEL,C2.2 CRDI T4F,MACHINE HOUSING,CLUTCH,#4 TO T18 WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT.3125N ZN.PLTD SCREW,CAP,HX.HD, .25-20X 1" SCREW,CAP,HX.HD.5/16-18X 3/4" SCREW,CAP,HX.HD..375-16X 2.5" SCREW,CAP,HX.HD.3/8-16X 2-3/4" SCREW,CAP,HX.HD. 1/2-13x1-1/4 NUT,HEX .25-20 UNC ZN PLTD FITTING,LUBE, .125NPT X .6875 LG FITTING,LUBE,1/8NPT 45 DEG SCREW,CAP,HX.HD,.25-20X .5" WASHER,LOCK,SPLIT .25" MOUNT,RELAY,W/HARNESS C2.2 T4F MOUNT,ENGINE,CAT 2.2 T4F

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 31

ID0694614

Engine - Detail C BILL OF MATERIAL: 24BM8802

9

19

71 53 28

72

40

176

39 51

57 73 73

44 85 52

67 34

47

01

38

70

10 175

Page 32

ID0694616

Engine - Detail C BILL OF MATERIAL: 24BM8802

REF NO. 9 10 19 28 34 38 39 40 44 47 51 52 53 57 67 70 71 72 73 85 175 176

PART NUMBER 480001 24150282 24BM8816 24BM8847 36BM8816 8FW21104 8FW21105 8FW21106 8FW22106 8HH51203 8HH51260 8HH51305 8HH51306 8HH51313 8HN51106 8KE10612 8LN51104 8LN51105 8LN51106 8SS00504 8NG10043-02 8NG10043-03

QTY 1 1 1 1 1 7 8 9 9 2 1 2 2 1 6 1 2 1 4 1 -

DESCRIPTION GRIP,HANDLE,FOR 3/4" ROD,BLACK BRACKET,CLUTCH LEVER LEVER,CLUTCH,CAT2.2L T4F MOUNT,PRE FUEL FILTER AND ELP TUBING,CLUTCH ACTIVATER WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,.375,ZN PLTD SCREW,CAP,HX.HD,.25-20X .75" SCREW,CAP,HX.HD.5/16-18X 2-1/4 SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD. .375-16X 1.25" SCREW,CAP,HX.HD. .375-16X 3" NUT,HEX, .375-16 UNC ZN PLTD KEY,WOODRUFF, .1875 X .75 STEEL NUT,HEX LOCK .25-20 UNC2B NUT,HEX LOCK .3125-18 UNC2B NUT,HEX LOCK .375-16 UNC2B SCREW,SET,SOC HD,5/16-18 X 1/4 PUMP,FUEL,LIFT,1/8" NPT PREFILTER,FUEL,HOSE BARB

REMARKS

REFERENCE REFERENCE

NOT SHOWN: 7BP20008

2.625 in PIPE,STEEL,BLK, 1/2" STD

FOOTNOTES: NOTE:

01

Page 33

ID0694616

Engine - Detail D BILL OF MATERIAL: 24BM8802

75 21

29 27

79

61 14

24

77

25

44

54

23 78 41

74

42

45

65

20

69 13

80 60

58

01

Page 34

40

81

40

86

67

ID0694572

Engine - Detail D BILL OF MATERIAL: 24BM8802

REF NO. 13 14 20 21 23 24 25 27 29 40 41 42 44 45 54 58 60 61 65 67 69 74 75 77 78 79 80 81 86

PART NUMBER 24BM8807-01 24BM8807-02 24BM8826 24BM8857 24BM8842 24BM8843 24BM8844 24BM8846 24BM8848 8FW21106 8FW21109 8FW21110 8FW22106 8FW22108 8HH51310 8HH51318 8HH51407 8HH51410 8HH75458 8HN51106 8HS51152 8LN51108 8NG10016-04 8FW21108 8HH65408 8NG28090 8PH20049 8PH20050 8LW51106

QTY 1 1 6 1 1 1 1 1 1 9 8 4 9 13 2 2 6 6 8 6 1 6 1 8 8 1 1 1 2

DESCRIPTION PTO,MUNCIE,F/T-18 TRANSMISSION SPACER,FOR PTO USED ON T-18 KIT,SHIM,ENGINE MOUNT LEVER,TRANSMISSION CONTROL MOUNT,ENGINE,RH,C2.2 T4F MOUNT,PUMP C2.2 T4F MOUNT,ENGINE,FRONT,C2.2 T4F TUBE,EXHAUST BLANKET,EXHAUST,24-150 ABM,T4 WASHER,FLAT,.375N ZN PLTD WASHER,FLAT,9/16N,ZN.PLTD WASHER, FLAT,.625N,ZN PLT WASHER,FLAT,.375W,ZN PLTD,SAE J488 WASHER,FLAT,.5W,ZN PLTD SCREW,CAP,HX HD, .375-16X 2.25" SCREW,CAP,HX.HD.3/8-16X 4-1/2" SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX.HD..5-13 X 2.25 ZN PLTD SCREW,CAP,HX HD,M14X1.5X30MM NUT,HEX, .375-16 UNC ZN PLTD SEAL,O-RING,BUNA N,-152 SIZE NUT,HEX LOCK .5-13 UNC2B EXHAUST STACK CAP,2" WASHER,FLAT,.5N,ZN.PLTD SCREW,CAP,HX HD,M12X1.75X30MM CLAMP,GUILLOTINE 2" PUMP,GEAR,3.18 CIR,LH,REAR PUMP,GEAR,0.5 CIR,RH,SAE AH11T WASHER,LOCK,SPLIT .375"

REMARKS

KIT,SEAL,F/8PH20049 KIT,SEAL, F/8PH20050 KIT,STUD,LONG,FOR USE WITH PTO

FOR REF. NO. 80 FOR REF. NO. 81

SEE NOT SHOWN SEE NOT SHOWN

NOT SHOWN: 8PH20049-01 8PH20050-01 24BM8807-03

1

FOOTNOTES: NOTE:

01

Page 35

ID0694572

Notes:

Page 36

Tanks Table of Contents Tanks Assembly ...........................................38 Fuel Tank Assembly ....................................40

Hydraulic Tank Assembly...........................42

Page 37

Tanks Assembly BILL OF MATERIAL: 24BM8347

1 2

5

8

7 9

6 3

10

5 10 5

10

01

Page 38

ID0694662

Tanks Assembly BILL OF MATERIAL: 24BM8347

REF NO. 1 2 3 5 6 7 8 9 10

PART NUMBER 24BM8343 24BM8353 24BM8346 8FW22108 8FW31209 8HH51408 8HH51410 8HH81407 8LN51108

QTY 1 1 1 40 8 8 2 2 12

DESCRIPTION TANK,FUEL ASM 24/30 T4F TANK,HYDRAULIC ASM 24ABM T4F SUPPORT,HYD/FUEL,24/30-150 WASHER,FLAT,.5W,ZN PLTD WASHER,WAFFLE,NEOPRENE,1/2"ID SCREW,CAP,HX.HD. .5-13 X 1.75 ZN PLTD SCREW,CAP,HX.HD..5-13 X 2.25 ZN PLTD SCREW,CAP,HX.HD. 1/2-13 X1 1/2 NUT,HEX LOCK .5-13 UNC2B

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 39

ID0694662

Fuel Tank Assembly BILL OF MATERIAL: 24BM8343

7

2

1

3

6

4 5

01

Page 40

ID0694664

Fuel Tank Assembly BILL OF MATERIAL: 24BM8343

REF NO. 1 2 3 4 5 6 7

PART NUMBER 292004 24BM8342 24BM8358 8FW22105 8HH51255 8LN51105 8PG00016

QTY 1 1 1 8 4 4 1

DESCRIPTION CAP,FILLER/BREATHER TANK,FUEL WELDMENT 24/30 T4F SHIELD,HEAT,FUEL TANK,PHASE 2 WASHER,FLAT,5/16W,ZN PLTD SCREW,CAP,HX.HD..3125-18X 1" NUT,HEX LOCK .3125-18 UNC2B GAUGE,FLUID LEVEL TOP TANK T4F

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 41

ID0694664

Hydraulic Tank Assembly BILL OF MATERIAL: 24BM8353

6

4

5

11

1 10 3

20

2

9 21 7 22

01

8

Page 42

ID0694637

Hydraulic Tank Assembly BILL OF MATERIAL: 24BM8353

REF NO. 1 2 3 4 5 6 7 8 9 10 11 20 21 22

PART NUMBER 292004 24BM8354 24BM8357 8FL20041 8FL20041-01 8FL20041-02 8FW22105 8HH51255 8LN51105 8PG00005 8PN21606 8OL31616 8OL31216 8OL32020

QTY 1 1 1 1 1 1 8 4 4 1 1 -

DESCRIPTION CAP,FILLER/BREATHER TANK,HYDRAULIC WELDMENT T4F SHIELD,HEAT,HYD RES,PHASE 2 FILTER,HYD,TANK-TOP,-16 SAE ELEMENT,F/8FL20041,10 MIC NOML GAUGE,SERVICE,F/8FL20041 WASHER,FLAT,5/16W,ZN PLTD SCREW,CAP,HX.HD..3125-18X 1" NUT,HEX LOCK .3125-18 UNC2B GAUGE,FLUID LEVEL,5" W/THERMOM NIPPLE,PIPE,STEEL 1" NPT X 6" 16-16-C5OLO,STR THRD ELBOW 90 12-16-C5OLO,STR THRD ELBOW 90 20-20-C5OLO,STR THRD ELBOW 90

REMARKS

REFERENCE REFERENCE REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 43

ID0694637

Notes:

Page 44

Mainframe Table of Contents Base Assembly.............................................46 Base Weldment ............................................48 Isolated Platform ..........................................50 Sling ................................................................52 Pushbar Assembly.......................................54 Rack Assembly - View 1.............................56 Rack Assembly - View 2.............................58 Rack Assembly - View 3.............................60

Rack Assembly - View 1.............................62 Rack Assembly - View 2.............................64 Rack Assembly - View 3.............................66 Spoil Paddle Assembly...............................68 Track Assembly ............................................70 Master Pusher & Saddle ............................72 Master Pusher Assembly ...........................74

Page 45

Base Assembly BILL OF MATERIAL: 24BM8208

3

6 1 9 2 15 19

20 22 16

21 14 18 17 5

10

4 23 12

7 8

13 11

01

Page 46

ID0694934

Base Assembly BILL OF MATERIAL: 24BM8208

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NUMBER 24100199 24150203 24BM8207 24BM8240 24BM8215 8CP10610 8FW22104 8FW21108 8HC51035 8HH51206 8HH81408 8LN51108 8LN51104 8FW21105 8FW22105 8FW22106 8HH51271 8HH51307 8LN51105 8LN51106 24BM8241 270066 8FW22108

QTY 2 1 1 1 4 4 16 6 2 8 6 6 8 2 2 4 2 2 2 2 1 1 6

DESCRIPTION PIN,CYLINDER MOUNT,BASE BLOCK - PORT, BASE BASE,WELDMENT,24/30-150 T4F BASE,PLATFORM,24/30-150 T4F COVER,CAMFOLLOWER,BASE PIN,COTTER .1875 DIA X 3" LG WASHER,FLAT,1/4W,ZN PLTD WASHER,FLAT,.5N,ZN.PLTD CYLINDER,HYD 5"X35"X2.75ROD SCREW,CAP,HX.HD,1/4-20X 1-1/4" SCREW,CAP,HX.HD. .5-13 X 1.75" NUT,HEX LOCK .5-13 UNC2B NUT,HEX LOCK .25-20 UNC2B WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,5/16W,ZN PLTD WASHER,FLAT,.375W,ZN PLTD,SAE J488 SCREW,CAP,HX.HD.5/16-18X 4-1/2 SCREW,CAP,HX HD, .375-16X 1.5" NUT,HEX LOCK .3125-18 UNC2B NUT,HEX LOCK .375-16 UNC2B MOUNT,VALVE VALVE,PRESSURE RELIEF,SAE PORT WASHER,FLAT,.5W,ZN PLTD

REMARKS

SEAL KIT,COMPLETE,FOR 8HC51035

FOR REF. NO. 9

SEE NOT SHOWN

NOT SHOWN: 8HC51035-01

-

FOOTNOTES: NOTE:

01

Page 47

ID0694934

Base Weldment

BILL OF MATERIAL: 24BM8207

26

27

01

Page 48

ID0695093

Base Weldment

BILL OF MATERIAL: 24BM8207

REF NO. 26 27

PART NUMBER 8CF30032 8HN52114

QTY 4 4

DESCRIPTION BEARING,CAM FOLLOWER 2" DIA NUT,HEX,7/8-14 UNF

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 49

ID0695093

Isolated Platform BILL OF MATERIAL: 24BM8242

1

4 3

2

9

8 7

5 11

12 10

01

6

Page 50

ID0694997

Isolated Platform BILL OF MATERIAL: 24BM8242

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12

PART NUMBER 24BM8243 24BM8244 24BM8245 24BM8246 8FW22109 8HH51255 8HH51305 8HH51412 8LN51106 8LN51108 8LW51105 8NG28143

QTY 1 1 2 1 4 8 8 4 8 4 8 4

DESCRIPTION BRACKET,LEFT SIDE,PLATFORM BRACKET,RIGHT SIDE,PLATFORM MOUNT,ISOLATOR,PLATFORM STEP,PLATFORM WASHER,FLAT,1/2 EXTRA WIDE SCREW,CAP,HX.HD..3125-18X 1" SCREW,CAP,HX.HD. .375-16X 1" SCREW,CAP,HX.HD. .5-13 X 2.75 ZN PLTD NUT,HEX LOCK .375-16 UNC2B NUT,HEX LOCK .5-13 UNC2B WASHER,LOCK,SPLIT 5/16" ISOLATOR,COMPRESSION MOUNT

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 51

ID0694997

Sling BILL OF MATERIAL: 24BM8450

9 7 8

01

Page 52

ID0759003

Sling BILL OF MATERIAL: 24BM8450

REF NO. 7 7 8 9

PART NUMBER 8NP71120 270-00012 8NP80003 7300-2140

QTY 2 2 1 1

DESCRIPTION DECAL:WARNING AVOID DEATH WARNING RAISED LOAD NAMEPLATE: SLING CERTIFICATION SLING,LIFTING,ABM,24-150,WELDMENT

REMARKS ENDS S/N 108 BEGINS S/N 109 BEGINS S/N 109

NOT SHOWN: 460001

2

460002

2

CHAIN HERCALOY-3/8 X 54", LOAD TESTED, TAGGED CHAIN HERCALOY-3/8 X 65", LOAD TESTED, TAGGED

FOOTNOTES: NOTE:

01

Page 53

ID0759003

Pushbar Assembly BILL OF MATERIAL: 24BM8521

3

21

22

11

24 18

27 29 15 12

5

19

16

6 25 23

4

14 32

17 2

28 20

26 30 8 9

31

13

7

10 21

01

Page 54

1

ID0695096

Pushbar Assembly BILL OF MATERIAL: 24BM8521

REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

PART NUMBER 24BM8513 24BM8502 24BM8503 24BM8526 24BM8505 24BM8506 24BM8508 24BM8509 24BM8510 24BM8511 24BM8512 24BM8525 477007 8CF30032 8CP40055 8FW21112 8FW21114 8FW22108 8FW22116 8HH51203 8HH51405 8HH51407 8HH51562 8HH51565 8HN51112 8HN52114 8LN51108 8LW51104 8PP00100 8PP00104 8FW21108 8FW22104

QTY 1 2 1 1 4 1 2 2 1 2 1 2 2 2 1 2 2 4 1 4 5 1 2 2 2 2 1 4 1 2 1 4

DESCRIPTION PUSHBAR,WELDMENT,24/30-150 T4F PIN,CYLINDER,PUSHBAR,24/30-150 WELDMENT,ARM-ACTIVATOR,PUSHBAR LINKAGE,PUSHBAR BUSHING,LEVER,PUSHBAR POST,CENTER LINKAGE,PUSHBAR DOG,PUSHBAR,24/30-150 RISER,DOG,PUSHBAR,24/30-150 CENTER,LOWER LINKAGE,PUSHBAR LEVER,DOG LINKAGE,PUSHBAR LOCK PLATE,PUSHBAR,24/30-150 COVER,CAMFOLLOWER,PUSHBAR SPRING-6", RATE: 18.83 LB/IN BEARING,CAM FOLLOWER 2" DIA PIN,H'PIN COTTER,.17W .88-1.2 ZN PLTD WASHER,FLAT,.75N,ZN.PLTD WASHER,FLAT,.875N,ZN.PLTD WASHER,FLAT,.5W,ZN PLTD WASHER,FLAT,1"W,ZN.PLTD SCREW,CAP,HX.HD,.25-20X .75" SCREW,CAP,HX.HD. .5-13X 1"ZN PLTD SCREW,CAP,HX.HD. .5-13 X 1.5 ZN PLTD SCREW,CAP,HX HD,.75-10X 2.75" ZN PLTD SCREW,CAP,HX.HD..75-10X 3.5" ZN PLTD NUT,HEX, .75-10 UNC ZN PLTD NUT,HEX,7/8-14 UNF NUT,HEX LOCK .5-13 UNC2B WASHER,LOCK,SPLIT .25" FITTING,LUBE, .125NPT X .6875 LG FITTING,LUBE, .1875 DRIVE TYPE WASHER,FLAT,.5N,ZN.PLTD WASHER,FLAT,1/4W,ZN PLTD

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 55

ID0695096

Rack Assembly - View 1 ENDS S/N 107 BILL OF MATERIAL: 24BM8404

2

5

31

18

32 19

108 10 22 106

26 33

31

24 19 23 16

19 3 32 19 21

23 7

12

02

Page 56

ID0695163

Rack Assembly - View 1 ENDS S/N 107 BILL OF MATERIAL: 24BM8404

REF NO. 2 3 5 7 10 12 16 18 19 21 22 23 24 26 31 32 33 106 108

PART NUMBER 24BM8405 24BM8428 24BM8434 24BM8436 24BM8439 8AA00010 8FW21104 8FW22104 8FW22105 8HH51203 8HH51205 8HH51255 8HH51256 8HH51406 8LN51104 8LN51105 8LN51108 8EP02900 8EF40510

QTY 1 1 1 1 1 1 13 4 51 9 6 15 6 10 12 18 10 -

DESCRIPTION RACK,WELDMENT,24/30-150,T4F PLATE,MOUNT,MANUAL BOX PANEL,OPERATOR SIDE,T4 CAT PANEL,NON-OPERATOR SIDE,T4F PLATE,MOUNTING,RELAY BOX MANUAL BOX, ASSEMBLY WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT,1/4W,ZN PLTD WASHER,FLAT,5/16W,ZN PLTD SCREW,CAP,HX.HD,.25-20X .75" SCREW,CAP,HX.HD, .25-20X 1" SCREW,CAP,HX.HD..3125-18X 1" SCREW,CAP,HX.HD.5/16-18X 1-1/4 SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD NUT,HEX LOCK .25-20 UNC2B NUT,HEX LOCK .3125-18 UNC2B NUT,HEX LOCK .5-13 UNC2B SWITCH,DISC,BATTERY,2000 AMP FUSE,RELAY HOLDER RTMR 10 FUSE

REMARKS

REFERENCE REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 57

ID0695163

Rack Assembly - View 2 ENDS S/N 107 BILL OF MATERIAL: 24BM8404

28 101

9

4 20

36 34 19 27 41

13

14

43 15 43

102

116 115

02

Page 58

ID0695164

Rack Assembly - View 2 ENDS S/N 107 BILL OF MATERIAL: 24BM8404

REF NO. 4 9 13 14 15 19 20 27 28 34 36 41 43 101 102 115 116

PART NUMBER 24BM8433 24BM8438 8EH51512 8EP02000 8EP86205 8FW22105 8FW22106 8HN51105 8HN89106 8NG28090 8NG28141 8HH81261 8HN51104 8NG10043-01 8EP01105 8EP86202 8EP02263

QTY 1 1 4 1 2 51 2 12 2 3 4 4 16 -

DESCRIPTION PLATE,MOUNTING,ECM GUARD,RADIATOR CAP VIBRATION MOUNT, .25-20,SS TYPE STRAP,BATTERY,2" X 3' X-STRONG CLAMP,WIRE;1"TUBE CLAMP WASHER,FLAT,5/16W,ZN PLTD WASHER,FLAT,.375W,ZN PLTD NUT,HEX, .3125-18 UNC ZN PLTD WINGNUT,3/8-16 LOCKING CLAMP,GUILLOTINE 2" BUMPER,VIBRATION BUFFER SCREW,CAP,HX.HD.5/16-18X 2 NUT,HEX .25-20 UNC ZN PLTD MODULE,ECM,FOR 8NG10043 BATTERY,12V,690CCA,PASSENGER CLAMP,WIRE;5/8"TUBE CLAMP TERM.STUD,3/8-RED,NON-FEEDTHRU

REMARKS

REFERENCE REFERENCE REFERENCE REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

02

Page 59

ID0695164

Rack Assembly - View 3 ENDS S/N 107 BILL OF MATERIAL: 24BM8404

100

25 39 37

19

1

23 44 45

105

46 29

104 19

42

103

38

30 34

35

17 6

8 32

02

Page 60

ID0695167

Rack Assembly - View 3 ENDS S/N 107 BILL OF MATERIAL: 24BM8404

REF NO. 1 6 8 17 19 23 25 29 30 32 34 35 37 38 39 42 44 45 46 100 103 104 105

PART NUMBER 293002 24BM8435 24BM8437 8FW21105 8FW22105 8HH51255 8HH51263 8HV61023 8HV80035 8LN51105 8NG28090 8NG28137 8NG30017 8PE48004 8SH81253 24BM8442 8HN55105 8LW51105 24BM8443 8NG10043-25 8EO61101 8EO71001 8NG10010-38

QTY 1 1 1 3 51 15 3 1 1 18 3 1 4 1 4 1 8 6 1 -

DESCRIPTION GAUGE,0-7500PSI,AALOGO,0BUBBLE GUARD,RADIATOR,T4F COVER,ECM WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,5/16W,ZN PLTD SCREW,CAP,HX.HD..3125-18X 1" SCREW,CAP,HX.HD.5/16-18X 3" VALVE,RELIEF,PANEL MT W/KNOB, -6SAE,6KSI VALVE,DIR,MAN,1 SPOOL,V20 PER NUT,HEX LOCK .3125-18 UNC2B CLAMP,GUILLOTINE 2" PIPE,STACK,2" ID X 36" LG ISOLATOR,STUD MOUNT,40 LBS 5502-4,ST ELBOW,PIPE,90 DEGREE SCREW,CAP,SOC.HD 5/16-18X 3/4" MOUNT,BOX,CONTROL,CAT 4.4L T4F NUT,HEX,JAM,5/16-18 UNC WASHER,LOCK,SPLIT 5/16" CONSOLE,CONTROLS PANEL, CONTROL, CAT 2.2L ENGINE SWITCH,EMERG.CUTOFF;W/LANYARD SWITCH,TOGGLE,SPST,ON-OFF FUEL LEVEL GAUGE ED21-F

REMARKS

SEE NOT SHOWN SEE NOT SHOWN

REFERENCE REFERENCE REFERENCE REFERENCE

NOT SHOWN: 8HV61023-1 8HV61008-3 8HV80035-09

1 -

CARTRIDGE,RELIEF,150-6000PSI KIT,SEAL,BUNA-N,T-10A CAVITY KIT,O-RING FOR 8HV80035 VALVE

FOR REF. NO. 29 FOR REF. NO. 29 FOR REF. NO. 30

FOOTNOTES: NOTE:

02

Page 61

ID0695167

Rack Assembly - View 1 BEGINS S/N 108 BILL OF MATERIAL: 24BM8404

23 19

31

5

18

2

117

26

50

114

106

33

18

31

22 19 24

23

16

19

3

32

21 19 7 23 12

01

Page 62

ID0762613

Rack Assembly - View 1 BEGINS S/N 108 BILL OF MATERIAL: 24BM8404

REF NO. 2 3 5 7 12 16 18 19 21 22 23 24 26 31 32 33 50 106 114 117

PART NUMBER 24BM8405 24BM8428 24BM8434 24BM8436 8AA00010 8FW21104 8FW22104 8FW22105 8HH51203 8HH51205 8HH51255 8HH51256 8HH51406 8LN51104 8LN51105 8LN51108 7300-2054 8EP02900 8NP47296 8EP02900-2

QTY 1 1 1 1 1 13 4 51 9 6 15 6 10 12 18 10 1 -

DESCRIPTION RACK,WELDMENT,24/30-150,T4F PLATE,MOUNT,MANUAL BOX PANEL,OPERATOR SIDE,T4 CAT PANEL,NON-OPERATOR SIDE,T4F MANUAL BOX, ASSEMBLY WASHER,FLAT,.25N ZN,PLTD WASHER,FLAT,1/4W,ZN PLTD WASHER,FLAT,5/16W,ZN PLTD SCREW,CAP,HX.HD,.25-20X .75" SCREW,CAP,HX.HD, .25-20X 1" SCREW,CAP,HX.HD..3125-18X 1" SCREW,CAP,HX.HD.5/16-18X 1-1/4 SCREW,CAP,HX.HD..5-13 X 1.25 ZN PLTD NUT,HEX LOCK .25-20 UNC2B NUT,HEX LOCK .3125-18 UNC2B NUT,HEX LOCK .5-13 UNC2B PLATE,MOUNTING,RELAY,FUSE BATTERY CUTOFF SWITCH DECAL,BATTERY CUT OFF SWITCH LOCKOUT,BATTERY DISCONNECT

REMARKS

REFERENCE REFERENCE REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 63

ID0762613

Rack Assembly - View 2 BEGINS S/N 108 BILL OF MATERIAL: 24BM8404

28 9 20 36 101

4

19 27 41

34

13 43

15 14

102

118 119 120

01

Page 64

ID0762609

Rack Assembly - View 2 BEGINS S/N 108 BILL OF MATERIAL: 24BM8404

REF NO. 4 9 13 14 15 19 20 27 28 34 36 41 43 101 102 118 119 120

PART NUMBER 24BM8433 24BM8438 8EH51512 8EP02000 8EP86205 8FW22105 8FW22106 8HN51105 8HN89106 8NG28090 8NG28141 8HH81261 8HN51104 8NG10043-01 8EP01105 8EP4001 8EP48261 8EP48262

QTY 1 1 4 1 2 51 2 12 2 3 4 4 16 -

DESCRIPTION PLATE,MOUNTING,ECM GUARD,RADIATOR CAP VIBRATION MOUNT, .25-20,SS TYPE,.75 STUD STRAP,BATTERY,2" X 3' X-STRONG CLAMP,WIRE;1"TUBE CLAMP WASHER,FLAT,5/16W,ZN PLTD WASHER,FLAT,.375W,ZN PLTD,SAE J488 NUT,HEX, .3125-18 UNC ZN PLTD WINGNUT,3/8-16 LOCKING CLAMP,GUILLOTINE 2" BUMPER,VIBRATION BUFFER SCREW,CAP,HX.HD.5/16-18X 2 NUT,HEX .25-20 UNC ZN PLTD MODULE,ECN,FOR 8NG10043 CAT BATTERY,12V,690 CCA FUSEHOLDER;INLINE, 1 CIRCUIT RELAY,SINGLE POLE,24VDC,SPDT CONNECTOR,PIGTAIL,'W. LEADS'

REMARKS

REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 65

ID0762609

Rack Assembly - View 3 BEGINS S/N 108 BILL OF MATERIAL: 24BM8404

100 25

111

44

39 37

19

104

1

23 46 105

45

29 19 38 30

42

103

34

35 6

8

17 32

01

Page 66

ID0762496

Rack Assembly - View 3 BEGINS S/N 108 BILL OF MATERIAL: 24BM8404

REF NO. 1 6 8 17 19 23 25 29 30 32 34 35 37 38 39 42 44 45 46 100 103 104 105 111

PART NUMBER 293002 24BM8435 24BM8437 8FW21105 8FW22105 8HH51255 8HH51263 8HV61023 8HV80035 8LN51105 8NG28090 8NG28137 8NG30017 8PE48004 8SH81253 24BM8442 8HN55105 8LW51105 24BM8443 8NG10037-04 8EO61101 8EO71001 8NG10010-38 8EP02310-07

QTY 1 1 1 3 51 15 3 1 1 18 3 1 4 1 4 1 8 6 1 -

DESCRIPTION GAUGE,0-7500PSI,AALOGO,0BUBBLE GUARD,RADIATOR,T4F COVER,ECM WASHER,FLAT.3125N ZN.PLTD WASHER,FLAT,5/16W,ZN PLTD SCREW,CAP,HX.HD..3125-18X 1" SCREW,CAP,HX.HD.5/16-18X 3" VALVE,RELIEF,PANEL MT W/KNOB, -6SAE,6KSI VALVE,DIR,MAN,1 SPOOL,V20 PER NUT,HEX LOCK .3125-18 UNC2B CLAMP,GUILLOTINE 2" PIPE,STACK,2" ID X 36" LG ISOLATOR,STUD MOUNT,40 LBS 5502-4,ST ELBOW,PIPE,90 DEGREE SCREW,CAP,SOC.HD 5/16-18X 3/4" MOUNT,BOX,CONTROL,CAT 4.4L T4F NUT,HEX,JAM,5/16-18 UNC WASHER,LOCK,SPLIT 5/16" CONSOLE,CONTROLS CONTROL,CAT 4.4L T4F SWITCH,EMER. CUTOFF:W/LANYARD SWITCH,TOGGLE,SPST,ON-OFF GAGE,FUEL LEVEL,ED21-F DECAL,TOGGLE SWITCH,LIGHTS

REMARKS

SEE NOT SHOWN SEE NOT SHOWN

REFERENCE REFERENCE REFERENCE REFERENCE REFERENCE

NOT SHOWN: 8HV61023-1 8HV61008-3 8HV80035-09

1 -

CARTRIDGE,RELIEF,150-6000PSI KIT,SEAL,BUNA-N,T-10A CAVITY KIT,O-RING FOR 8HV80035 VALVE

FOR REF. NO. 29 FOR REF. NO. 29 FOR REF. NO. 30

FOOTNOTES: NOTE:

01

Page 67

ID0762496

Spoil Paddle Assembly BILL OF MATERIAL: 24BM8755

7

6

01

Page 68

ID0695146

Spoil Paddle Assembly BILL OF MATERIAL: 24BM8755

REF NO. 6 7

PART NUMBER 8HH52561 8HN52112

QTY 4 4

DESCRIPTION SCREW,CAP,HX.HD.3/4-16X 2-1/2" NUT,HEX,3/4-16 UNF

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 69

ID0695146

Track Assembly BILL OF MATERIAL: 24BM8150

4

3

1

2

01

Page 70

ID0695148

Track Assembly BILL OF MATERIAL: 24BM8150

REF NO. 1 2 3 4

PART NUMBER 8HN51110 8HH51511 24BM8120 24BM8110

QTY 12 12 2 1

DESCRIPTION NUT,HEX, .625-11 UNC ZN PLTD SCREW,CAP,HX.HD..625-11X 2.5" ZN PLTD TRACK, EXT, 24/30-150 TRACK, MASTER, 24/30-150

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 71

ID0695148

Master Pusher & Saddle BILL OF MATERIAL: 24BM8720

1

2

01

Page 72

ID0701402

Master Pusher & Saddle BILL OF MATERIAL: 24BM8720

REF NO. 1 2

PART NUMBER 24BM8700 24BM8710

QTY 1 1

DESCRIPTION MASTERPUSHER,24/30-150 MASTER SADDLE,24/30-150

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 73

ID0701402

Master Pusher Assembly BILL OF MATERIAL: 24BM8700

28

29

25

27

1

18 24

33 15

32

30

20

22 19

01

Page 74

ID0701406

Master Pusher Assembly BILL OF MATERIAL: 24BM8700

REF NO. 1 15 18 19 20 22 24 25 27 28 29 30 32 33

PART NUMBER 24BM8700-01 8HH51413 477003 8HH81667 8HN51116 24BM8700-22 8CP90005 8CP90002 8MS32409 8FW21104 8LN81103 24BM8700-30 24BM8700-32 24BM8709

QTY 1 2 1 2 2 2 1 1 1 1 1 2 2 2

DESCRIPTION SPOIL DOOR SCREW,CAP,HX.HD. .5-13 X 3" ZN PLTD SPRING - 8" SCREW,CAP,HX.HD.1-8X 4" ZN PLTD NUT,HEX,1"-8 UNC ZN PLTD WASHER PIN,SELF-LOCK, .375 X 2" LG LANYARD, .125" X 6" PVC COVER SCREW,MACHINE,SLOTTED PAN HEAD WASHER,FLAT,.25N ZN,PLTD NUT,NYLOK,10-32,ZN PLTD PLATE WASHER NUT,BARREL BOLT,1"DIA,1/2"BOLT

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 75

ID0701406

Notes:

Page 76

Hydraulic Section Table of Contents Hydraulic Schematic ...................................78

Page 77

Hydraulic Schematic BILL OF MATERIAL: 24BM6003

01

Page 78

ID0701353

Hydraulic Schematic BILL OF MATERIAL: 24BM6003

REF NO. 1 2 3 4 5 6 7 8 9 10 11

PART NUMBER 8PH20050 8PH20049 270066 293002 8HV80035 24150203 8HC51035 8FL20041 8FL20041-01 8FL20041-02 8HV61023

QTY 1 1 1 1 1 1 2 1 1 1 1

DESCRIPTION PUMP,GEAR,0.5 CIR,RH,SAE AH11T PUMP,GEAR,3.18 CIR,LH,REAR VALVE,PRESSURE RELIEF,SAE PORT GAUGE,0-7500PSI,AALOGO,0BUBBLE VALVE,DIR,MAN,1 SPOOL,V20 PER BLOCK - PORT, BASE CYLINDER,HYD 5"X35"X2.75ROD FILTER,HYD,TANK-TOP,-16 SAE ELEMENT,F/8FL20041,10 MIC NOML GAUGE,SERVICE,F/8FL20041 VALVE,RELIEF,PANEL MT W/KNOB, -6SAE,6KSI

REMARKS

NOT SHOWN:

FOOTNOTES: NOTE:

01

Page 79

ID0701353

Notes:

Page 80

Electrical Section Table of Contents Electrical Installation ...................................82 Electrical Controls........................................84

Electrical Schematic....................................88 Electrical Schematic....................................92

Page 81

Electrical Installation BILL OF MATERIAL: 24BM9605

ELECTRICAL INSTALLATION BILL OF MATERIAL: 24BM9605

The electrical schematic is included in this manual at the end of this section.

For all other electrical items only the bill of material is shown.

02

Page 82

ID0707695

Electrical Installation BILL OF MATERIAL: 24BM9605

REF NO.

PART NUMBER 24BM9715 24BM9905 7270–0052 24BM9505

QTY 1 1 1 1

DESCRIPTION ELEC. CONTROLS; 24/30-150 CRDI OVERLAYS, 24-150, FULL SET DECAL,FUSE/RELAY ELEC.SCHEMATIC; 24/30-150 CRDI

REMARKS NOT SHOWN, ENDS S/N 107 NOT SHOWN, BEGINS S/N 108

FOOTNOTES: NOTE:

02

Page 83

ID0707695

Electrical Controls BILL OF MATERIAL: 24BM9715

ELECTRICAL CONTROLS BILL OF MATERIAL: 24BM9715

01

Page 84

ID0762293

Electrical Controls BILL OF MATERIAL: 24BM9715

REF NO.

01

PART NUMBER 8EP02900-2 8EP02900 8ET90193 8NP47296 8ET20009 8ET34801 8EP01105 8EP02206 8EP02207 8ET90171 8ET90172 7EC51106

QTY 1 1 2 1 4 2 1 1 1 1 1 10

DESCRIPTION LOCKOUT,BATTERY DISCONNECT SWITCH,DISC,BATTERY,2000 AMP INSULATOR,3/8"STUD,RED,1/0-2/0 DECAL; BATTERY LOCKOUT SWITCH LUG,1/0,CRIMP,COPPER, .5"HOLE TERM,RING,NYLON BLUE 16-14AWG BATTERY,12V,690CCA,PASSENGER BATT.TERMINAL,STRAIGHT,POS,1/0 BATT.TERMINAL,STRAIGHT,NEG,1/0 INSULATOR,BAT-TERM,RED,2-1/0 INSULATOR,BAT-TERM,BLK,2-1/0 CABLE,WELD,1/0,ExCELENE ONLY 600V,440LB

REMARKS BATDSC BATDSC BATDSC BATDSC BATDSC BATDSC BATT BATT BATT BATT BATT BATT (USE 10')

7EC23112

10

CABLE,TYPE SDN,16/4

CBL04 (USE 10')

8EP48260

3

RELAY,1 POLE,12VDC, SPDT SEAL

CR_ BEGINS SN -108

8EP48262-1

3

CONNECTOR:BARE,NO-LEADS,SEALED

CR_ BEGINS SN -108

8EP48262-2

8

8EP48190 8EP48190 8EF40510

3 1 1

TERMINALS,PULL-TO-SEAT,F-SPADE RELAY,ISO280MICRO RELAY,ISO280MICRO FUSE,RELAY HOLDER RTMR

CRS ENDS SN -107 CRST ENDS SN -107 F_BLK ENDS SN -107

8EF41010 8EF40001 8EF41010 8EF40001 8NG10010-38 8MS32408 8HN32004 8LW60096 8FW01203 6EO20002

5 1 3 1 1 4 4 4 8 1

FUSE: ATO/ATC 10 AMP RED FUSEHOLDER;INLINE; 1 CIRCUIT FUSE: ATO/ATC 10 AMP RED FUSEHOLDER;INLINE; 1 CIRCUIT FUEL LEVEL GAUGE ED21-F SCREW,MACHINE,SLOTTED PAN HEAD NUT, HEX, #10-32,303 STAINLESS WASHER,LOCK,SPLIT TYPE,No.10 WASHER,FLAT, .25" STAINLESS ST FLAT ASSEMBLY;OPERATOR,Key Rel,

F1 F1 BEGINS SN -108 F2 F2 BEGINS SN -108 FUEL HDWR BEGINS SN -108 HDWR BEGINS SN -108 HDWR BEGINS SN -108 HDWR BEGINS SN -108

8EN10501-A

1

ENCLOSURE:1P.B.22MM (SHALLOW)

KEYSTP

8EP19002 8EO71001 8EO71021 8EP02310-07 8ET20009 8ET20005 6EP02313-M 8EP86191 8EO45160 8EC61031-05M 8EC92682 6EC62037 7ES04115

1 1 1 1 2 2 2 2 1 2 45 1 2

CORD GRIP,.250 .375 .5 HUB SWITCH,TOGGLE,SPST,ON-OFF BOOT-FULL,SW,TOGGLE 15/32-32 DECAL,TOGGLE SWITCH, LIGHTS LUG,1/0,CRIMP,COPPER, .5"HOLE LUG,1/0,CRMP,COPPER,13/32"HOLE DC COMPONENTS, LIGHTS, L.E.D. CABLE TIES, TAK-TY, 2" BUNDLE PUSH-PULL,2 POS 1NC-1NO PLUG,DT06-2S,W/5M-CABLE CAVITY PLUG; 280 METRI-PACK RECEPTACLE ASSY./ 4 PIN SLEEVING,SPLIT-WRAP BRAID,1.00

KEYSTP LIGHTS LIGHTS LIGHTS LUG BEGINS SN -108 LUG BEGINS SN -108 MAGLIT MAGLIT PB1 PG2X PLUG ENDS SN -107 REC4 SLV (USE 2') BEGINS SN -108

8ET34501 8ET35501 8ET34801 8ET34401 8ET34201 8ET34301 8EC92503 8EC92308 8EC92309 8EC92501

2 15 2 4 4 4 10 10 1 30

TERM,RING,NYLON BLUE 16-14AWG TERM,RING,NYLON YEL 12-10AWG TERM,RING,NYLON BLUE 16-14AWG TERM,RING,NYLON BLUE 16-14AWG TERM,RING,NYLON BLUE 16-14AWG TERM,RING,NYLON BLUE 16-14AWG SEAL,PACKARD CONN. .12GA TERMINAL 14-16 AWG TANGLESS TERMINAL 16AWG, TANGLESS SEAL,PACKARD CONN.18-20GA

TERM BEGINS SN -108 TERM BEGINS SN -108 TERM BEGINS SN -108 TERM BEGINS SN -108 TERM BEGINS SN -108 TERM BEGINS SN -108 TRM12 ENDS SN -107 TRM12 ENDS SN -107 TRM16 ENDS SN -107 TRM16 ENDS SN -107

Page 85

CR_ BEGINS SN -108

KEYSTP

ID0762293

Electrical Controls BILL OF MATERIAL: 24BM9715

REF NO.

PART NUMBER 8EO61101 8EO61101-2 7EW11003

QTY 1 1 3

6EAMISC1

1

DESCRIPTION SWITCH,EMERG.CUTOFF;W/LANYARD LANYARD, FOR 8EO61101 WIRE,MTW,10AWG,RED,500'SPOOL

REMARKS TTHR TTHR WIRE10 (USE 3')

MISC.ELEC.PARTS.COST

XMISC

FOOTNOTES: NOTE:

01

Page 86

ID0762293

Notes:

Page 87

Electrical Schematic ENDS S/N 107 BILL OF MATERIAL: 24BM9505

ELECTRICAL SCHEMATIC BILL OF MATERIAL: 24BM9505

01

Page 88

ID0762573

Electrical Schematic ENDS S/N 107 BILL OF MATERIAL: 24BM9505

SCHEMATIC

POS TERM ON STARTER

1

BATDSC

BAT+

10A

F1

F_BLK

AA2

LIGHT

MAIN

10A

F2

F_BLK

AA3

A2

A3

BAT1

13

12 VOLT DC

TTHR

11

15

LIGHTS

KEYSTP

CONTROL PANEL DISPLAY POWER (ENGINE HARNESS) SEE DETAIL 'A'

12

16AWG

1

16

86 D3

1

1

2

2

CRS

6EP02313-M SPOIL DOOR AREA FLOOD LIGHTS

6EP02313-M

D4

87

B4

85

REAR TRACK AREA FLOOD LIGHTS

16AWG

14

F_BLK

KEY RELEASE E-STOP MOUNTED BY SPOIL DOOR

17

F_BLK

D6

87

B6

85

30

CRST

B5

D5

86

30 B3

16

19

16AWG

20

050

NEG TERM ON STARTER

MAGNETIC LIGHTS

FUEL SENDER

18

BLU

PIN 2 KEYSWITCH - OUT BLK

19

20

17

18

PIN 3 STARTER - IN

PIN 4 STARTER - OUT ORG

PIN 1 KEYSWITCH - IN RED

30 85

CRS 87

86 87

RELAY

30

REFERENCE 86

B3 B4

85

D3 D4

REC4

CONNECT TO CAT ENGINE HARNESS

ID0762573

Page 89

01

Electrical Schematic ENDS S/N 107 BILL OF MATERIAL: 24BM9505

REFERENCE: CNTRL PANEL HARNESS SCHEMATIC

1 2 3 4 KEYSWITCH -IN KEYSWITCH -OUT STARTER -IN STARTER -OUT

4 PIN A. A. INTERFACE DT06-4S-P012 PU PU BK BK

1 2

16 22 23 29 B 12 C E A F G H 01 10 14 30 20 18 GLOW PLUG RELAY CAN A HI CAN A LOW SHUTDOWN SW KEYSWITCH PWR START INPUT COIL HI BAT+ BAT+ BATBATBATBATBATTERY BACKUP STARTER RELAY COIL LO MAIN RELAYCOIL LOW SWITCHED BAT MULTI POS SW1 LOW PRES FUEL PUMP RLY

FUEL PUMP DT06-2S-P012 FUEL PUMP BAT(-)

SWITCHED BAT + BAT(-)

BREATHER HEATER 4212110 (FEP)

1 2

8 PIN G-C3 & 31 PIN G-C2 HDP26-18-8SN & HDP26-24-31SE BU YL GN YL BR YL

RD GN PU WH YL GY

BU BK

PU BK

86

30

HTR

3A

FUEL

BAT(-)

85

87

5A

SWITCH

86

30

86

30

GLW

86

87

MAIN

BAT(-)

85

87

STRT

85

87

85

30

ECM CHASSIS

BAT(-)

10A FUEL

40 A MAIN

BAT(-)

5A C.PNL

90 A ALT

20 A STRT

60 A GLW

BAT(-)

REMOTE SHUT DOWN CAN A HI CAN A LO THROTTLE SW KEYSWITCH PWR STARTER PILOT BATBAT + ECM RTN

IOPU INTERFACE DT06-12SA-EP08 01 07 08 05 10 03 12 11 02

FUSE LOCATIONS: FUSE HOLDER1 1. SWITCHED PWR 5 AMP 2. MAIN PWR -40 AMP 3. STARTER 20 AMP FUSE HOLDER 2 1. CONTROL PANEL 5 AMP 2. FUEL PUMP 10 AMP 3. BREATHER HTR 3 AMP

ID0762573

Page 90

01

Notes:

Page 91

Electrical Schematic

BEGINS S/N 108 BILL OF MATERIAL: 24BM9605

ELECTRICAL SCHEMATIC BILL OF MATERIAL: 24BM9505

01

Page 92

ID0762077

Electrical Schematic

BEGINS S/N 108 BILL OF MATERIAL: 24BM9605

01

Page 93

ID0762077

Electrical Schematic

BEGINS S/N 108 BILL OF MATERIAL: 24BM9605

01

Page 94

ID0762077

Appendix Table of Contents Tightening Guidelines .................................96 SAE Bolt Torque ...........................................97 Metric Bolt Torque ........................................98

01

Prevailing Torque Locknut Torque ...........99 Lug Nut Torque .......................................... 101 Assembly Methods ................................... 102

Page 95

ID0762077

Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for a specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

01

Page 96

ID0688485

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry 101 in•lb

Lubed 76 in•lb

Dry 143 in•lb

Lubed 107 in•lb

Dry 168 in•lb

Lubed 120 in•lb

11.4 N•m 116 in•lb

8.6 N•m 87 in•lb

16.2 N•m 147 in•lb

12.1 N•m 123 in•lb

19 N•m 192 in•lb

13.6 N•m 144 in•lb

13.1 N•m 209 in•lb

9.8 N•m 157 in•lb

16.6 N•m 295 in•lb

13.9 N•m 221 in•lb

21.7 N•m 348 in•lb

16.3 N•m 264 in•lb

23.6 N•m 231 in•lb

17.7 N•m 171 in•lb

33.3 N•m 327 in•lb

25 N•m 245 in•lb

39.3 N•m 384 in•lb

29.8 N•m 288 in•lb

26.1 N•m 372 in•lb

19.7 N•m 276 in•lb

36.9 N•m 44 ft•lb

27.7 N•m 33 ft•lb

43.4 N•m 51 ft•lb

32.5 N•m 38 ft•lb

42 N•m 420 in•lb

31.2 N•m 312 in•lb

59.7 N•m 49 ft•lb

44.7 N•m 37 ft•lb

69.1 N•m 58 ft•lb

51.5 N•m 43 ft•lb

47.5 N•m 49 ft•lb

35.3 N•m 37 ft•lb

66.4 N•m 70 ft•lb

50.2 N•m 52 ft•lb

78.6 N•m 81 ft•lb

58.3 N•m 61 ft•lb

66.4 N•m 55 ft•lb

50.2 N•m 41 ft•lb

94.9 N•m 78 ft•lb

70.5 N•m 58 ft•lb

109.8 N•m 91 ft•lb

82.7 N•m 68 ft•lb.

74.6 N•m 75 ft•lb

55.6 N•m 57 ft•lb

105.8 N•m 106 ft•lb

78.6 N•m 80 ft•lb

123.4 N•m 124 ft•lb

92.2 N•m 93 ft•lb

101.7 N•m 85 ft•lb

77.3 N•m 64 ft•lb

143.7 N•m 120 ft•lb

108.5 N•m 90 ft•lb

168.1 N•m 140 ft•lb

126.1 N•m 105 ft•lb

115.2 N•m 150 ft•lb

86.8 N•m 113 ft•lb

162.7 N•m 212 ft•lb

122 N•m 159 ft•lb

189.8 N•m 238 ft•lb

142.4 N•m 179 ft•lb

203.4 N•m 170 ft•lb

153.2 N•m 127 ft•lb

287.4 N•m 240 ft•lb

215.6 N•m 180 ft•lb

322.7 N•m 270 ft•lb

244.7 N•m 202 ft•lb

230.5 N•m 267 ft•lb

172.2 N•m 200 ft•lb

325.4 N•m 376 ft•lb

224 N•m 282 ft•lb

366.1 N•m 423 ft•lb

273.9 N•m 317 ft•lb

362 N•m 297 ft•lb

271.2 N•m 223 ft•lb

509.8 N•m 420 ft•lb

382.3 N•m 315 ft•lb

573.5 N•m 472 ft•lb

429.8 N•m 354 ft•lb

402.7 N•m 429 ft•lb

302.3 N•m 322 ft•lb

569.4 N•m 606 ft•lb

427.1 N•m 455 ft•lb

640 N•m 682 ft•lb

480 N•m 511 ft•lb

581.6 N•m 474 ft•lb

436.6 N•m 355 ft•lb

821.6 N•m 669ft•lb

616.9 N•m 502 ft•lb

924.7 N•m 752 ft•lb

692.8 N•m 564 ft•lb

642.7 N•m 644 ft•lb

481.3 N•m 483 ft•lb

907 N•m 909 ft•lb

680.6 N•m 681 ft•lb

1019.6 N•m 1022 ft•lb

791.8 N•m 767 ft•lb

873.1 N•m 722 ft•lb

654.9 N•m 542 ft•lb

1232.4 N•m 1020 ft•lb

923.3 N•m 765 ft•lb

1385.6 N•m 1147 ft•lb

1039.9 N•m 860 ft•lb

978.9 N•m

734.9 N•m

1382.9 N•m

1037.2 N•m

1551.1 N•m

1166 N•m

1/4–20 1/4–28 5/16–18 5/16–24 3/8–16 3/8–24 7/16–14 7/16–20 1/2–13 1/2–20 5/8–11 5/8–18 3/4–10 3/4–16 7/8–9 7/8–14 1–8 1–12

01

Page 97

ID0688411

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898– 1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry 54 in•lb

Lubed 41 in•lb

Dry 78 in•lb

Lubed 59 in•lb

Dry 91 in•lb

Lubed 68 in•lb

6.1 N•m 92 in•lb

4.6 N•m 69 in•lb

8.8 N•m 133 in•lb

6.7 N•m 99 in•lb

10.3 N•m 156 in•lb

7.7 N•m 116 in•lb

10.4 N•m 156 in•lb

7.8 N•m 116 in•lb

15 N•m 222 in•lb

11.2 N•m 167 in•lb

17.6 N•m 260 in•lb

13.1 N•m 195 in•lb

17.6 N•m 225 in•lb

13.1 N•m 169 in•lb

25.1 N•m 333 in•lb

18.9 N•m 242 in•lb

29.4 N•m 377 in•lb

22 N•m 284 in•lb

25.4 N•m 37 ft•lb

19.1 N•m 28 ft•lb

37.6 N•m 53 ft•lb

31.3 N•m 40 ft•lb

42.6 N•m 62 ft•lb

32.1 N•m 47 ft•lb

50.2 N•m 65 ft•lb

38 N•m 49 ft•lb

71.9 N•m 93 ft•lb

54.2 N•m 69 ft•lb

84.1 N•m 108 ft•lb

63.7 N•m 81 ft•lb

88.1 N•m 104 ft•lb

66.4 N•m 78 ft•lb

126.1 N•m 148 ft•lb

93.6 N•m 111 ft•lb

146.4 N•m 173 ft•lb

109.8 N•m 130 ft•lb

141 N•m 161 ft•lb

105.8 N•m 121 ft•lb

200.7 N•m 230 ft•lb

150.5 N•m 172 ft•lb

234.6 N•m 269 ft•lb

176.3 N•m 202 ft•lb

218.3 N•m 222 ft•lb

164.1 N•m 167 ft•lb

311.8 N•m 318 ft•lb

233.2 N•m 238 ft•lb

364.7 N•m 372 ft•lb

273.9 N•m 279 ft•lb

301 N•m 314 ft•lb

226.4 N•m 235 ft•lb

431.2 N•m 449 ft•lb

322.7 N•m 337 ft•lb

504.4 N•m 525 ft•lb

378.3 N•m 394 ft•lb

425.7 N•m 428 ft•lb

318.6 N•m 321 ft•lb

608.8 N•m 613 ft•lb

456.9 N•m 460 ft•lb

711.8 N•m 716 ft•lb

534.2 N•m 537 ft•lb

580.3 N•m 543 ft•lb

435.2 N•m 407 ft•lb

831.1 N•m 776 ft•lb

623.7 N•m 582 ft•lb

970.8 N•m 908 ft•lb

728.1 N•m 681 ft•lb

736.2 N•m 796 ft•lb

551.8 N•m 597 ft•lb

1052.1 N•m 1139 ft•lb

789.1 N•m 854 ft•lb

1231.1 N•m 1331 ft•lb

923.3 N•m 998 ft•lb

1079.2 N•m 1079 ft•lb

809.4 N•m 809 ft•lb

1544.3 N•m 1543 ft•lb

1157.9 N•m 1158 ft•lb

1804.6 N•m 1804 ft•lb

1353.1 N•m 1353 ft•lb

1462.9 N•m 1468 ft•lb

1096.9 N•m 1101 ft•lb

2092 N•m 2101 ft•lb

1570 N•m 1576 ft•lb

2445.9 N•m 2455 ft•lb

1834.4 N•m 1842 ft•lb

1990.3 N•m 1886 ft•lb

1492.8 N•m 1415 ft•lb

2848.6 N•m 2699 ft•lb

2136.8 N•m 2024 ft•lb

3328.5 N•m 3154 ft•lb

2497.4 N•m 2366 ft•lb

2557.1 N•m

1918.5 N•m

3659.4 N•m

2744.2 N•m

4276.3 N•m

3207.9 N•m

M5 X 0.80 M6 X 1.00 M7 X 1.00 M8 X 1.25 M10 X 1.50 M12 X 1.75 M14 X 2.00 M16 X 2.00 M18 X 2.50 M20 X 2.50 M22 X 2.50 M24 X 3.00 M27 X 3.00 M30 X 3.50 M33 X 3.50 M36 X 4.00

01

Page 98

ID0688543

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and mximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade C Hex

Grade F Hex Flange

Metric

US

Metric

Metric

US

Metric

7–10 ft•lb

9–13 N•m

8–12 ft•lb

11–16 N•m

6–8 ft•lb

8–11 N•m

9–11 ft•lb

12–15 N•m

1/4–28

8–11 ft•lb

11–15 N•m

9–12 ft•lb

12–16 N•m

7–9 ft•lb

9–12 N•m

10–13 ft•lb 13–17 N•m

5/16–18

13–18 ft•lb 17–24 N•m 16–21 ft•lb 21–28 N•m 13–17 ft•lb 17–23 N•m 18–23 ft•lb 24–43 N•m

5/16–24

14–19 ft•lb 19–25 N•m 18–23 ft•lb 24–31 N•m 14–18 ft•lb 19–24 N•m 20–26 ft•lb 27–35 N•m

3/8–16

16–20 ft•lb 21–27 N•m 28–37 ft•lb 38–50 N•m 23–29 ft•lb 31–39 N•m 33–41 ft•lb 44–50 N•m

3/8–24

16–22 ft•lb 21–30 N•m 32–42 ft•lb 43–57 N•m 26–33 ft•lb 35–44 N•m 37–47 ft•lb 50–63 N•m

7/16–14

23–32 ft•lb 31–43 N•m 45–59 ft•lb 61–80 N•m 37–47 ft•lb 50–63 N•m 52–66 ft•lb 70–89 N•m

7/16–20 1/2–13 1/2–20 9/16–12 9/16–18 5/8–11 5/8–18

US

Grade G Hex Flange

US 1/4–20

115–146 ft•lb

78–100 N•m 108–137 N•m 122–154 N•m 156–198 N•m

24–34 ft•lb 32–46 N•m 51–66 ft•lb 69–89 N•m 41–52 ft•lb 55–70 N•m 58–74 ft•lb

100–130 ft•lb

93–122 N•m 105–138 N•m 135–176 N•m

37–50 ft•lb 50–67 N•m 69–90 ft•lb 38–53 ft•lb 51–72 N•m 78–102 ft•lb 50–70 ft•lb 67–95 N•m

57–72 ft•lb 77–97 N•m 80–101 ft•lb 64–81 ft•lb 82–103 ft•lb

87–110 N•m 111–139 N•m

90–114 ft•lb

58–78 ft•lb

78–105 N•m

111–146 ft•lb

150–198 N•m

91–115 ft•lb

123–156 N•m

128–163 ft•lb

173–221 N•m

70–95 ft•lb

95–129 N•m

138–180 ft•lb

187–224 N•m

113–143 ft•lb

153–194 N•m

159–201 ft•lb

215–272 N•m

156–204 ft•lb 245–320 ft•lb

211–276 N•m 332–434 N•m

127–161 ft•lb 200–253 ft•lb

172–218 N•m 271–343 N•m

180–228 ft•lb 282–357 ft•lb

224–309 N•m 382–484 N•m

223–282 ft•lb

302–282 N•m

315–399 ft•lb

427–541 N•m

3/4–10

125–165 ft•lb

99–133 N•m 169–223 N•m

3/4–16

120–165 ft•lb

162–223 N•m

273–357 ft•lb

370–484 N•m

7/8–9

185–250 ft•lb

251–339 N•m

394–515 ft•lb

534–698 N•m

7/8–14

200–270 ft•lb 275–375 ft•lb

271–366 N•m 375–508 N•m

435–568 ft•lb 591–772 ft•lb

589–770 N•m 801–1046 N•m

Grades B and F: SAE J429

1–12

290–395 ft•lb

393–535 N•m

663–867 ft•lb

899–1175 N•m

Grade 5 bolts

1 1/8–7

294–404 ft•lb

398–547 N•m

837–1095 ft•lb

1135–1484 N•m

Grades C and G: SAE J429

1 1/8–12

412–549 ft•lb 375–513 ft•lb

558–744 N•m 508–695 N•m

412–549 ft•lb

558–744 N•m

939–1227 1273–1663 ft•lb N•m 1181–1545 1601–2094 ft•lb N•m 1308–1710 1773–2318 ft•lb N•m

1–8

1 1/4–7 1 1/4–12

01

Grade B Hex

73–98 ft•lb

Page 99

Grade 8 bolts

ID0688544

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

01

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Page 100

ID0688544

Lug Nut Torque Size

Type

Torque(ft•lb)

Torque (N•m)

7/16–NF

cone

75–85

102–115

1/2–NF

cone

90–100

120–135

5/8–NF

flange

275–325

373–440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

01

Page 101

ID0688545

Assembly Methods JIC 37° and SAE 45° Flare* Dash Size

Flats from Wrench Resistence (FFWR)

Swivel Nut Torque Newton Meters (Ref)

Pound-Feet (Ref)

-4

2

18

13

-5

2

23

17

-6

1-1/2

30

22

-8

1-1/2

57

42

-10

1-1/2

81

60

-12

1-1/4

114

84

-16

1

160

118

-20

1

228

168

-24

1

265

195

-32

1

360

265

*without lubrication Seal-Lok® Swivel Nut Torque

O-Ring Boss End Fitting or Lock Nut

Dash Size

Newton Meters (+10%/-0)

Pound Feet (+10%/-0)

Flats from Wrench Resistence (FFWR)

-4

25

18

1/2 - 3/4

-6

40

30

-8

55

40

Thread Size

Newton Meters

PoundInches

1/2 - 3/4

9/16-18

48 to 54

432 to 480

1/2 - 3/4

3/4-16

70 to 78

612 to 684 Pound-Feet

01

-10

80

60

1/2 - 3/4

7/8-14

102 to 114

75 to 84

-12

115

85

1/3 - 1/2

1-1/16-12

142 to 160

105 to 117

-16

150

110

1/3 - 1/2

1-5/16-12

237 to 254

175 to 187

-20

205

150

1/3 - 1/2

-24

315

230

1/3 - 1/2

-32

-

-

-

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Code 61 Flange Recommended Bolt Torque Dash Size

Flange Size

Inch Bolt (J518)

+10% -0 Torque ft. lbs.

Metric Bolt (ISO 6162)

+10% -0 Torque N-m

8

1/2

5/16-18

17

M8

24

12

3/4

3/8-16

31

M10

50

16

1

3/8-16

31

M10

50

20

1-1/4

7/16-14

52

M10

50

24

1-1/2

1/2-13

77

M12

92

32

2

1/2-13

77

M12*

92

40

2-1/2

1/2-13

77

M12

92

48

3

5/8-11

155

M16

210

56

3-1/2

5/8-11

155

M16

210

64

4

5/8-11

155

M16

210

80

5

5/8-11

155

M16

210

*Does not meet ISO 6162 specification.

Code 62 Flange Recommended Bolt Torque Dash Size

Flange Size

Inch Bolt (J518)

+10% -0 Torque ft. lbs.

Metric Bolt (ISO 6162)

+10% -0 Torque N-m

8

1/2

5/16-18

17

M8

24

12

3/4

3/8-16

31

M10

50

16

1

7/16-14

52

M12

92

20

1-1/4

1/2-13

77

M14*

130

24

1-1/2

5/8–11

155

M16

210

32

2

3/4–10

265

M20

400

*Does not meet ISO 6162 specification.

01

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SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Non-Adjustable Triple-Lok Ferulok Pipe Fittings

Seal-Lok ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

-

-

(85)

10

3

3/8–24

-

-

(155)

18

4

7/16–20

(310)

35

(260)

29

5

1/2–20

(360)

40

(280)

32

6

9/16–18

(420)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

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ID0688546

SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Adjustable Triple-Lok Ferulok

Seal-Lok ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

-

-

(60)

7

3

3/8–24

-

-

(100)

11

4

7/16–20

(180)

20

(180)

20

5

1/2–20

(360)

40

(250)

28

6

9/16–18

(420)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

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ID0688546

SAE Straight Thread Port Assembly (SAE J1926) Assembly Torque (+10%-0) Plugs Hollow Hex

Hex Head

HP5ON-S

P5ON-S

ft.lbs

ft.lbs

SAE Dash Size

Thread Size UN/ UNF

(in.lbs)

N-m

(in.lbs)

N-m

2

5/16–24

(30)

3.5

(85)

10

3

3/8–24

(55)

6

(155)

18

4

7/16–20

(120)

13.5

(260)

29

5

1/2–20

(170)

19

(280)

32

6

9/16–18

(410)

46

(350)

40

8

3/4–16

60

80

(620)

70

10

7/8–14

100

135

85

115

12

1 1/16–12

135

185

135

185

14

1 3/16–12

175

235

175

235

16

1 5/16–12

200

270

200

270

20

1 5/8–12

250

340

250

340

24

1 7/8–12

305

415

305

415

32

2 1/2–12

375

510

375

510

NOTE: Lubricate threads before assembly. Values in chart are for steel fittings in steel ports. For stainless steel fittings, please use the upper limit of torque range. For brass, aluminum (and other soft metal), decrease torque value by 35%.

01

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Pipe Fittings Nom. SAE Dash Size

Fractional Size

Threads per Inch

Turns from Finger Tight

2

1/8 inch

27

2–3

4

1/4 inch

18

2–3

6

3/8 inch

18

2–3

8

1/2 inch

14

2–3

12

3/4 inch

14

2–3

16

1 inch

11–1/2

1.5 – 2.5

20

1–1/4 inch

11–1/2

1.5 – 2.5

24

1–1/2 inch

11–1/2

1.5 – 2.5

32

2 inch

11–1/2

1.5 – 2.5

NOTE: Apply sealant/lubricant to male pipe threads. The first two threads should be left uncovered to avoid system contamination. Screw pipe fitting into female pipe port to the finger tight position. Wrench tighten fitting to the appropriate turns from finger tight (TFFT) shown in table above, making sure the tube end of an elbow or tee fitting is aligned to receive incoming tube or hose fitting.

01

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ID0688546

Notes:

Page 108

Notes:

American Augers 135 US Route 42 West Salem, Ohio 44287 www.americanaugers.com TEL: 419-869-7107 • 800-324-4930 (USA) FAX: 491-869-7425

Always include machine serial number when ordering parts.

Due to our continuing product improvement, machine specifications are subject to change without notice.

Released May 2023

Revision 01

7053-0034