Ditch Witch 2310 Parts Manual 050-681 PDF

2310

Parts Manual

cmw®

050-681

Ditch Witch 2310 ISSUE NO. 3PL-06/92 For Replacement Copy Order P/N 050-681

This manual contains information concerning the following models:

2310 Trencher

Copyright 1978, 1979, 1981, 1982, 1984, 1986, 1988, 1992 The Charles Machine Works, Inc. AutoCrowd, Ditch Witch, Jet Trac, Modularmatic, Perma Soil, ProTech, Roto Witch, Sidekick, Subsite and

El are registered trademarks of The Charles Machine Works, Inc.

FOREWARD Ditch Witch equipment is quality engineered and manufactured to provide years of dependable service. To help ensure you obtain this long and satisfactory service we have provided you with this Parts Manual containing illustrated parts list from which you may select quality Ditch Witch replacement parts.

To help you in obtaining the exact parts you need please specify the parts required by part number and description, not illustration reference numbers. Also, because we are continually seeking ways to improve our equipment and do make changes, it will be of great help to have the model and serial number of your specific equipment available when ordering parts from your Ditch Witch dealer.

Make sure you read all footnotes carefully as they help identify the part you May need. Part numbers shown in reverse type (white on black) are no longer available from The Charles Machine Works, Inc. However, your Ditch Witch dealer may be able to assist you. You may find the footnotes make reference to assembly instructions and/ or Tech Bit articles. These publications are not included in this Parts Manual but may be obtained by contacting your local Ditch Witch dealer.

In some instances it may be important to replace more than a single part when making a repair to prevent premature failure or wear of the new part or to preclude the necessity for repeat repairs. For instance, when replacing digging chain due to wear it is recommended that the digging chain sprockets also be replaced to prevent accelerated wear on the new chain, and vice versa. Very often your Ditch Witch dealer may have a parts kit available containing the parts you will need or can advise you as to what parts are recommended to be replaced.

We recommend that ordinary vendor items not be substituted for genuine Ditch Witch replacement parts because of variances in materials, specifications or workmanship which may not be apparent upon visual inspection. Genuine Ditch Witch replacement parts have been quality engineered and tested to provide satisfactory service and provide the best protection for your equipment investment.

Instructions on recommended use and maintenance of your Ditch Witch equipment can be found in the Operator's Manual. Should you have questions not answered in these publications please contact your Ditch Witch dealer.

The descriptions and specifications contained in this manual were current at the time of it's publication. However, The Charles Machine Works, Inc. reserves the right, as part of it's normal product improvement to modify or change specifications at any time without notice.

The keys to long and productive equipment life are proper equipment operation, adherence to a good service/ maintenance program and the use of quality parts. You have an investment in your Ditch Witch equipment and we want to help you gain the most from that investment. A Ditch Witch dealer is your equipment partner in the underground construction equipment business and can gladly provide you with Ditch Witch Professional ProTech TM Parts and Service as well as a full range of equipment assistance.

We thank you for your patronage and confidence in Ditch Witch equipment.

CONTENTS

5-7 8 9-10 11 12 - 13 14 15 16 17 18 19 - 20 21 22 - 23 24 - 25 26 27 28 29 30 31 32 33 34 35 36 37 - 38 39 - 40 41 - 42 43 - 46 47 48 49 50 - 56 57 - 58 59 60 61

DECALS DEUTZ ENGINE WISCONSIN ENGINE MUFFLER ALTERNATOR AIR FILTER SYSTEM AIR SHUTOFF CONTROLS AIR FILTER SYSTEM FUEL LINE FUEL CONTROL SOLENOID COLD START KIT FUEL LINE THROTTLE CLUTCH TRANSMISSION MOUNT MOBIL-CROWD SHIFT DRIVE TRAIN BELT CLUTCH FRONT STEERING REAR AXLE BRAKE SYSTEM TIRE - TUBE - WHEEL FRAME BATTERY BOX FENDERS AND STEPS SEAT AND COVERS HOOD AND GRILLE CONSOLE HYDRAULIC RESERVOIR BACKFILL BLADE R.O.P.S. FOUR POST R.O.P.S. ELECTRICAL DIAGRAMS PIVOT OFFSET PIVOT BOOM BOOM: LTR & LTS

62 - 63 BOOM 64 - 69 DIG CHAIN 60 - 71 ALLIGATOR CHAIN 72 TRENCH CLEANER 73 - 74 CHAIN JAWS 75 - 78 SPECIAL TOOLS 79 - 80 HYDRAULIC SCHEMATIC 81 - 84 PUMP AND VALVE HYDRAULICS 85 MANIFOLD HYDRAULICS 86 - 87 PUMP AND VALVE HYDRAULICS 88 MANIFOLD HYDRAULICS 89 STEERING HYDRAULICS 90 HYDRAULIC MOTOR HYDRAULICS 91 BACKFILL BLADE HYDRAULICS 92 PIVOT HYDRAULICS 93 OFFSET PIVOT HYDRAULICS 95 - 96 TRANSMISSION (ASSY DWG) 97 GEARBOX INPUT (ASSY DWG) 98 GEARBOX OUTPUT (ASSY DWG) 99 - 100 DIFFERENTIAL (ASSY DWG) 101 - 102 RIGHT ANGLE DRIVE (ASSY DWG) 103 RELIEF VALVE CARTRIDGE (ASSY DWG) 104 TRICK QUICK COUPLER (ASSY DWG) 105 COUNTERBALANCE VALVE (ASSY DWG) 106 SPEED CONTROL VALVE (ASSY DWG) 107 CONTROL VALVE (ASSY DWG) 108 - 110 HYDRAULIC PUMPS (ASSY DWG) 111 HYDRAULIC MOTOR (ASSY DWG) 112 STEERING VALVE (ASSY DWG) 113 CYL: STEERING/BLADE (ASSY DWG) 114 CYL: BLADE LIFT/PIVOT (ASSY DWG) 115 PERSONAL COMMENTS 116 REPLACEMENT 0-RING CHART 117 BOLT AND NUT TORQUE CHART 118 FILTER AND FLUID CAPACITY CHART 119 PUBLICATIONS - LUBRICANT SPECS 120 - 121 WARRANTY STATEMENT

PERSONAL COMMENTS Before press time, the contents of this manual were checked for accuracy. However, if you should find an error, please note it below and FAX this page to the Charles Machine Works Inc., ATN: Parts Product Manager, C/O Parts Coordination. We will correct the error and make the update with the next printing. Your comments concerning this manual are solicited and appreciated.

Error Correction

Page

Reference Number

Correction or Revision

Please help us make our manuals better. Rate this manual as to ease of use, accuracy, content, and appearance or write your comments below.

Poor Good Fair Outstanding Excellent Ease of Use ( ) ( ) ( ) ( ) ( ) Accuracy ( ) ( ) ( ) ( ) ( ) Content ( ) ( ) ( ) ( ) ( ) Appearance ( ) ( ) ( ) ( ) ( ) Comments:

800-302

RELATED PUBLICATIONS 2310 PARTS MANUAL

050-681

2310 OPERATOR'S MANUAL

054-448

DEUTZ "F2L511" PARTS MANUAL

050-532

DEUTZ "F2L511" OPERATOR'S MANUAL

050-546

DEUTZ "F2L511" SERVICE MANUAL

050-509

DEUTZ PROBLEM DIAGNOSIS GUIDE

050-555

DEUTZ SALES/SERVICE DIRECTORY

050-556

WISCONSIN "VH4D" PARTS MANUAL

050-523

DANA "44 LS" SERVICE MANUAL

055-021

SUPPLEMENTARY MAINTENANCE GUIDE

050-633

DIGGING CHAIN GUIDE

050-700

SPECIAL TOOL GUIDE

052-901

FILTERS DEUTZ ENGINE OIL FILTER

195-806

DEUTZ FUEL FILTER

195-807

DEUTZ AIR FILTER - PRIMARY

195-817

DEUTZ AIR FILTER - SAFETY

195-818

WISCONSIN ENGINE OIL FILTER

159-019

WISCONSIN FUEL FILTER

155-941

WISCONSIN AIR FILTER

195-682

WISCONSIN PRE-CLEANER

195-623

HYDRAULIC RESERVOIR FILLER/BREATHER

110-008

HYDRAULIC OIL FILTER

155-910

16

275 - 576 DECAL KIT For Model 2310 Ref. Part No. Number

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

050-376 275-012 275-019 275-024 275-033 275-042 275-048 275-070 275-087 275-089 275-100 275-120 275-148 275-173 275-184 275-203 275-222 275-230 275-232 275-239

10/88-B

Qty. Description

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 4 1 1

Location Diagram Digging Chain Clutch Transmission Parking Brake Notice Alternator Mobile & Dig Important Safety Rules Danger Runaway Ignition Switch Steering Cap Plaque Manifold (Option) Reservoir Fuel Tank (Diesel) Fuel Tank (Gasoline) Warning Moving Parts Battery Engine Stop (A220 Option) Warning Stripe (2" x 18") Danger (2" x 18") Left Console Panel

10

33

Ref. Part No. Number

19.

275-240 275-330 20. 275-244 21. 275-245 22. 275-254 275-365 23. 275-303 24. 275-304 25. 275-305 26. 275-309 27. 275-310 28. 275-328 29. 275-346 30. 275-364 31. 275-419 32. 275-429 33. 275-430 34. 275-430 35. 275-449 36. 275-488 (CONTINUED)

5

Qty.

Description

1 1 1 1 1 1 1 2 1 2 1 1 1 2 2 2 2 2 1 1

Right Console Panel (Gasoline) Right Console Panel (Diesel) Crowd Speed/Direction Caution Battery Acid Instrument Panel (Gasoline) Instrument Panel (Diesel) Danger Rollover 2310 Model-ID Interlock Module Ditch Witch®-ID Ditch Witch Emblem Control Valve (PaceFinder Option) Access Seal Diesel-ID (Deutz) Warning Flammable Danger Chain & Auger Accent Stripe (1-7/16" x 42") Accent Stripe (1-7/16" x 35") Ditch Witch Emblem Plaque Operation instructions

050-376

(CONTINUED)

6

Continued 050-376 Page 3

/I

t/

5

.25

7

-

DEUTZ DIESEL ENGINE

Ref. No.

Part Number

Qty.

Description

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

105-003 105-059 105-073 105-274 105-357 105-407 105-822 105-830 105-833 105-840 105-931 105-964 110-030 115-114 115-241 115-399 116-103 116-127

1 1 1 1 2 2 1 4 4 6 2 2 1 1 1 1 1 2

Flange Locknut (5/16-NC) Washer (7/161 Lock Washer (7/161 Bolt (M10-1.5 x 20mm) Locknut (5/8-NC) Bolt (5/8-NC x 4") Flange Lock Bolt (5/16-NC x 1/21 Flange Lock Bolt (1/2-NC x 1-1/41 Flange Locknut (1/2-NC) Bolt (M14-2.0 x 40mm) Washer Washer (5/81 Cable Tie Pipe Elbow (1/4-NPT M) Pipe Cap (1/4-NPT FM) Weather Stripping (1/4" x 3/4")-use 12" Weather Stripping (1" SQ)-use 12" Shock Mount Set

10071-10072

8

Ref. No.

Part Number

Pty.

Description

19.

154-152

1

20. 155-451 21. 165-082 22. 195-805 23. 195-806 24. 300-915 25. 300-916 26. 300-921 27. 300-922 28. 300-933 29. 300-957 Not Shown: 197-751 215-095

1 1 1 1 1 1 1 1 1 1

Adapter Connector (1/4-NPT M x 12mm M, STR) Hose (1/4-NPT M x 11-1/4", 2750 PSI) Pump Gear (27 T) Deutz Engine (Incl. ref. no.'s 21 and 23) Oil Filter Element Left Mount Support Right Mount Support Left Engine Mount Right Engine Mount Engine Intake Baffle Support Brace Rebuilt Deutz Starter Starter Solenoid Cover

TELEDYNE WISCONSIN ENGINE REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

105-003 105-032 105-047 105-052 105-053 105-072 105-118 105-137 105-183 105-229 105-702 105-823 105-065 105-833 115-103 115-205 115-242 155-397 155-338 115-592 159-019 165-631 165-933 182-116 180-792 181-013 195-401 195-446 195-406 195-410 195-414 195-421 195-425 195-910 195-913 195-960 195-962 195-963 195-965 195-967 196-020 300-864 301-285 321-827 115-686 105-071

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

NOT SHOWN: 195-359 195-439 195-422 195-423 195-438

4 2 4 2 2 2 8 3 2 4 2 3 4 4 1 1 1

1 1 1 1 1 1

1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 4

REMARKS

USED WITH A220, SEE INSTALLATION DIAGRAM 050-103 FLANGE LOCKNUT BOLT (3/8-NC X 3/4") LOCKNUT BOLT (3/8-NC X 1-1/4') NUT (3/8-NC) WASHER (3/8') WASHER (3/8') CLIP NUT USED WITH A220, SEE INSTALLATION DIAGRAM 050-103 BOLT (3/8-NC X 2-1/2') BOLT (1/2-NC X 2') SETSCREW (3/8-NC X 3/8') FLANGE LOCK BOLT (5/16-NC X 3/4") USED WITH A220, SEE INSTALLATION DIAGRAM 050-103 LOCKNUT EARLY MODELS FLANGE LOCKNUT PIPE NIPPLE PIPE ELBOW PIPE CAP HOSE (06 N X 10") HOSE (06 N X 13") EARLY MODELS EXTENSION SPRING OIL FILTER GASKET KEY (1/4" X 3/4") BEGINS WITH S/N 3F0428 (CESSNA PUMP) DOUBLE KNUCKLE U-JOINT ENDS WITH S/N 3F0427 (REXROTH PUMP) DOUBLE KNUCKLE U-JOINT SLEEVE INCL REF NO. 20 ACCESSORY DRIVE SEE FOOTNOTE 1 WISCONSIN ENGINE (VH4D) AND INCL REF NO.'S 24 & 26-29 ENDS WITH S/N WISCONSIN ENGINE (VH4D) INCL REF NO. 27 BEARING PLATE INTERNAL SEAL CARBURATOR GOVERNOR CONTROL LINKAGE USED WITH A220, SEE INSTALLATION DIAGRAM 050-103 U-BOLT CHOKE CABLE MUFFLER MUFFLER CLAMP EXHAUST TAIL PIPE MUFFLER ADAPTER MUFFLER CLAMP USED WITH A220, SEE INSTALLATION DIAGRAM 050-103 PERSONNEL PROTECTOR (OPTIONAL) MUFFLER SUPPORT BRACKET USED WITH A220, SEE INSTALLATION DIAGRAM 050-103 U-BOLT PLATE USED WITH A220, SEE INSTALLATION DIAGRAM 050-103 HEAT SHIELD USE 3' GROMMET EDGING WASHER ( 1/2' ) NOT ON EARLY MODELS

PRESTOLITE DISTRIBUTOR PARTS ENDS WITH S/N 6164220 COLT DISTRIBUTOR PARTS BEGINS WITH S/N 6164221 PRESTOLITE DISTRIBUTOR PARTS ENDS WITH S/N 6164220 PRESTOLITE DISTRIBUTOR PARTS ENDS WITH S/N 6164220 COLT DISTRIBUTOR PARTS BEGINS WITH S/N 6164221

BREAKER POINTS SET BREAKER POINTS SET DISTRIBUTOR CAP DISTRIBUTOR ROTOR DISTRIBUTOR CAP & ROTOR

FOOTNOTES AND INCL'S REF NO.'S 24 & 26 THUR 29.

1 -ELECTRONIC IGNITION, BEGINS WITH S/N

801-617

10

MUFFLER DEUTZ ENGINE

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-003

2

Flange Locknut (5/16-NC)—early style

10.

195-834

1

Exhaust Gasket (asbestos)—early style

105-834

3

Flange Locknut (3/8-NC)

195-847

Exhaust Gasket (non-asbestos)

2.

105-047

1

Locknut (3/8-NC)

11.

195-985

Exhaust Tail Pipe

3.

105-073

1

Lock Washer [7/16']

12.

195-962

Muffler Clamp

4.

105-158

4

Cam Lockwasher [3/81

13.

196-083

Exhaust Muffler

5.

105-274

1

Bolt (M10-1.5 x 20mm)

14.

310-051

6.

105-288

1

Bolt (3/8-NC x 5-1/21

15.

501-325

2

Flange Bolt (5/16-NC x 5/81—early style

501-153

2

Flange Bolt (3/8-NC x 5/81

7.

105-894

2

Locknut (M10-1.5)

8.

195-822

1

Exhaust Manifold

9.

181-479

1

Mount Spacer

13069-13076

Muffler Brace

'Early arrangements used two mount spacers (ref. no. 9) with muffler brace.

11

ALTERNATOR DEUTZ ENGINE

13070-13077

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-065

1

Locknut (1/2-NC)

11.

170-036

1

Belt Set (2/set)

2.

105-082

1

Bolt (1/2-NC x 2-1/21

12.

170-243

1

Alternator Sheave

3.

105-089

4

Locknut (5/16-NC)

13.

181-013

1

Sleeve

4.

105-109

3

Bolt (5/16-NC x 1-1/21

14.

181-476

1

Alternator Bushing

5.

105-117

4

Washer (5/16")

15.

181-506

1

Alternator Bracket Bushing

6.

105-298

1

Washer

16.

215-161

1

Alternator (Incl. ref. no.'s 19)

7.

105-272

1

Bolt (M8-1.25 x 30mm, GD 8)

506-032

1

Regulator

8.

105-838

1

Bolt (5/16-NC x 5")

17.

360-284

2

Mount Bracket

9.

110-397

2

Cap (3/161

18.

360-285

1

Belt Tightener Bracket

10.

110-398

1

Cap (1/4")

19.

506-025

1

Woodruff Key

12

ALTERNATOR WISCONSIN ENGINE

13071-13078

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qtr.

Description

1.

105-089

1

Locknut (5/16-NC)

10.

170-056

1

Belt

2.

105-090

3

Bolt (5/16-NC x 3/41

11.

170-153

1

Sheave

3.

105-091

2

Lock Washer (5/161

12.

215-161

1

Alternator

4.

105-117

2

Washer (5/16")

506-025

Woodruff Key

5.

105-151

1

Locknut (7/16-NC)

506-032

Regulator

6.

106-003

1

Bolt (7/16-NC x 3-1/21

13.

360-009

1

Tension Bracket

7.

110-096

AR

Machinery Bushing

14.

360-067

1

Adjustable Strap

8.

110-397

2

Cap (3/161

15.

362-138

1

Guard

9.

110-398

1

Cap (1/4")

13

-

AIR FILTER SYSTEM DEUTZ ENGINE

15

<4

12

10

12

Ref. No.

Part Number

Qty.

Description

Ref. Nc.

Part Number

Qty.

Description

1.

105-089

4

Locknut (5/16-NC)

9.

195-816

1

Air Cleaner [Incl. ref. no.'s 10 thru 15)

2.

105-090

4

Bolt (5/16-NC x 3/4")

10.

195-641

1

Baffle

3.

110-169

2

Clamp [3-3/4" ID)

11.

195-642

1

Clamp

4.

116-192

1

Hose (7/64" ID)—use 42"

12.

195-815

2

Wing Nut

5.

116-246

1

Air Cleaner Hose

13.

195-817

1

Primary Element

6.

155-150

1

Slip-On Coupler (1/8-NPT M x

14.

195-818

1

Safety Element

195-824

1

Bottom Cup

156-228

1

1/8" OD, STR) Elbow (1/8-NPT FM x 1/8-NPT FM x

15.

7.

16.

215-149

1

Air Filter Indicator

909—early style 8.

13072-13079

115-172

1

Pipe Collar (1/8-NPT FM)

195-656

2

Mounting Band

14

AIR SHUTOFF CONTROLS DEUTZ ENGINE

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

N.A.

1

Air Intake Manifold

1.

105-095

5

Washer (1/4")

11.

2.

105-139

3

Clip Nut (1/4-NC)

12.

196-079

3.

105-152

1

Nut (1/4-NF)

13.

361-955

1

4.

105-512

4

Cotter Pin (3/32" x 3/4")

14.

361-959

1

Control Rod (5.75" LG)

5.

105-820

2

Flange Lock Bolt (1/4-NC x 3/4")

15.

361-960

1

Control Rod (16.25" LG)

6.

110-169

2

Hose Clamp

16.

361-961

1

Linkage

7.

110-386

1

Rod End (1/4-NF)

17.

363-028

1

Guide Bracket

8.

110-387

2

Handle (1/4-NC)

18.

105-836

1

Flange Lock Bolt (1/4-NC x 1/21

9.

116-170

2

Grommet

'Early bellcranks should have corner clipped 1/2", as shown in illustration.

10.

116-247

1

Air Shutoff Hose

20050-20052

15

Air Shutoff Valve 1

Bellcrank

-

AIR FILTER SYSTEM WISCONSIN ENGINE

15

6E0

—12

—11

—16

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-085

5

Locknut (1/4-NC)

11.

195-434

1

Bottom Cup

2.

105-095

4

Washer (1/41

12.

195-435

1

Baffle

3.

105-106

2

Bolt (1/4-NC x 2")

13.

195-436

1

Clamp

4.

105-865

4

Bolt (1/4-NC x 3/4", GR 8)

14.

195-682

1

Primary Element

5.

110-133

2

Hose Clamp

15.

195-815

1

Wing Nut

6.

116-097

1

Air Cleaner Hose

16.

195-428

1

Discharge Valve

7.

116-192

1

Hose (7/64" ID)—use 36"

17.

195-429

1

Air Cleaner Cap

8.

155-150

1

Slip-On Coupler (1/8-NPT M x

18. 195-437

1

Mounting Band

19. 195-623

1

Pre-Cleaner (Incl. bowl)—optional

1

1/8" OD, STR) Elbow (1/8-NPT FM x

1

Restriction Indicator

9.

156-228

195-624

1/8-NPT FM x 900)—early style 10.

13073-13080

115-172

1

Pipe Collar (1/8-NPT FM)

195-426

1

Air Cleaner (Incl. ref. no. 11 thru 16)

20.

16

215-149

Pre-Cleaner Bowl

FUEL LINE DEUTZ ENGINE

Ref. No.

Part Number

Qty.

Description

1.

105-214 106-069 105-890 105-957 110-010 110-114 110-132 110-212 110-253 110-348 110-259 110-304 115-177 115-704 116-108 116-108 116-112 156-017 156-028 156-029 156-044

6 6 2 6 1 8 1 3 3 3 1 1 1 2 2 1 2 1 1 1 1

Flange Screw (No. 10-24 x 1/2'1-early style Flange Screw (No. 10-16 x 1'1 Seal Washer (7/161 Seal Washer (9/161 Fuel Cap Hose Clamp Filler Neck Tube Clamp (5/16" ID) Pop Rivet (3/16" x 1/21-early style Pop Rivet (3/16" x .6641 Tube Clamp Hose Clamp Pipe Nipple (1/8-NPT x 2" LG) Grommet Edging Hose (.296" ID)-use 2" Hose (.296" ID)-use 16" Tank Pad Copper Tubing (5/16" ID)-use 3" LG Plastic Tubing (1/4" 00)-use 26" LG Fuel Line (5/16"T x 6-1/8" LG) Fuel Line (5/16"T x 42.2" LG)

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

23059-23065

Ref. No.

Part Number

Qty.

Description

19. 156-045 20. 156-214 21. 156-219

1 1 1

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

3 1 1 1 1 1 1 1 1 1 1 1 1 1

Fuel Line (5/16"T x 47.5" LG) Shutoff Valve Tube Connector (5/16"T x 1/8-NPT M x 90°) Fuel Bolt (M14-1.5 x 26mm) Fuel Bolt (M12-1.5 x 24mm) Hose Coupler (3/16" OD x 5/16" OD, STR) Fuel Bolt (M8-1.25 x 32mm) Gasket Fuel Strainer Fuel Filter Element Fuel Hose (5/8" OD x 29" LG) Slip-On Hose Coupler (.175" OD x 8mm, STR) Pick-Up Tube Fuel Gauge Fuel Tank 'Shutoff Solenoid Fuel Hose

156-250 156-251 156-253 156-254 165-626 195-402 195-807 195-830 195-833 195-957 215-126 360-728 215-066 N.A.

'Refer to installation diagram 052-103 when changing from a Deutz to a Murphy shutoff solenoid.

17

FUEL CONTROL SOLENOID DEUTZ ENGINE (Ends with S/N 3E0279)

RED/WHT>.

BOTTOM POST OF STARTER SOLENOID 19 20 Vi a

13

WHT/BLK 5

15 \'21 22

TERMINAL B 7 RED

15 WHT/BLU TOP POST OF STARTER SOLENOID

10

WHT

IGNITION SWITCH

WHT/BLU

17

18040-18051

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-072

2

Lock Washer (3/81

12.

215.065

1

Circuit Breaker

2.

105-095

2

Washer (1/41

13.

215-076

1

Extra Fuel Solenoid

3.

105-152

2

Nut (1/4-NF)

14.

215-458

1

Male Bullet Terminal

4.

105-197

1

Bolt (1/4-NC x

15.

215-700

1

Engine Harness

5.

105-806

2

Bolt (M8-1.25 x 25mm)

16.

361-904

1

Lever

6.

105-832

6

Flange Locknut (1/4-NC)

17.

363-023

1

Bracket

7.

105-836

4

Flange Lock Bolt (1/4-NC x 1/2")

18.

215-525

1

Ring Terminal (5/161

8.

110-253

2

Pop Rivet

19.

105-092

2

Nut (5/16-NC)

9.

115-739

1

Spacer (.88")

20.

105-091

2

Lock Washer (5/16")

10.

181-013

2

Sleeve

21.

195-418

1

Lock Washer (No. 10)

11.

215-026

1

Solenoid Switch

22.

506-021

1

Nut (No. 10)

18

WHT SWITCH

-

COLD START KIT FUEL CONTROL SOLENOID TYPE for DEUTZ ENGINE ('Begins with S/N 3E0280)

6 -

5

1

N.,..

13

----" ) 4,\'' ' ,IN

STARTER SOLENOID

Ref. No.

Part Number

Qty.

190-417

13094-13103

Description

Ref. No.

Part Number

Qty.

Description

'Cold Start Kit (Incl. ref.

9.

181-013

2

Sleeve

no.'s 1 thru 15)

10. 215-076

1

Extra Fuel Solenoid

1.

105-072

2

Lock Washer (3/81

11. 215-525

1

Ring Terminal (5/161

2.

105-095

2

Washer (1/4")

215-739

1

MC Insulator (1 way)

3.

105-152

2

Nut (1/4-NF)

12. 215-740

1

Male Terminal (1/41

4.

105-197

1

Bolt (1/4-NC x

13. 215-742

1

Wire (10 GA x 271

5.

105-806

2

Bolt (M8-1.25 x 25mm)

14. 361-904

1

Lever

6.

105-832

4

Flange Locknut (1/4-NC)

15. 363-023

1

Bracket

7.

105-836

2

Flange Lock Bolt (1/4-NC x 1/21

8.

115-739

1

Spacer [881

lUnits before S/N 3E0280 came equipped with extra fuel solenoid. Units after this serial number must be equipped with this extra fuel solenoid cold start kit before installing an ether canister cold start kit.

19

-

COLD START KIT ETHER CANISTER TYPE For Deutz Engine

19

Ref. No.

Part Number

Qty.

190-400 1.

2.

3.

4.

5.

6.

7.

8.

105-003 105-822 105-825 105-834 110-367 115-365 156-018 156-255 156-204 156-205 9. 195-841 110-252 195-844 10. 195-842 11. 195-843 156-204 156-205 12. 215-073 13. 215-074 14. 215-077 13061-13067

4 4 2 2 1 1 1 1

1

1 1

1 1 1

Ref. No.

Description

'Cold Start Conversion Kit (Incl. decals and ref. no.'s 1 thru 9 and 11 thru 24) Flange Locknut (5/16-NC) Flange Lock Bolt (5/16-NC x 1/2'] Flange Lock Bolt (3/8-NC x 3/41 Flange Locknut (3/8-NC) Clamp Grommet (for 2-1/8" OD hole)—use 1.5" Tubing [1/8" OD)—use 60" Blocker Connector (1/8"T x 1/8-NPT x 909 Ferrule (1/8"T) Nut (1/8"T) Valve/Canister Bracket (shipped with CMW-772 Caution Flamable Gas card) Caplug Gasket 'Ether Canister (shipped with CMW-772 Caution Flamable Gas card) Injector Nozzle Ferrule (1/87) Nut (1/8"T) 2 Sensor Switch Fuse (32 V, 15 AMP) Rocker Switch

Part Number

15. 215-458 16. 215-459 17. 215-478 18. 215-490 19. 215-490 20. 215-490 21. 215-527 22. 215-590 23. 215-600 24. 363-022 Not Shown: 275-378 275-418 275-419 275-420

Qty.

Description

1 1 3 1 1 1 2 2 1 1

Male Bullet Terminal (14/16 GA) Female Bullet Terminal (14/16 GA) Butt Connector (14/16 GA) Wire [16 GA)—use 12" Wire [16 GA)—use 60" Wire (16 GA)—use 56" Female Terminal (1/4") Ring Terminal (3/8", 14/16 GA) Fuse Holder (12/16 GA) Mount Bracket (2300 & 3210)

1 1 1 1

Cold Start Decal Cold Start Operations Decal (2300 & 3210) Caution Flamable Gas Decal Cold Start Operations Decal (350sx)

'This kit is used in conjunction with extra fuel solenoid. If unit is not equipped with an extra fuel solenoid order this kit and the extra fuel solenoid cold start kit that is designed for your machine. Refer to installation diagram 050-149 for installation instructions. Refer to Item 1 of Technical Bits dated 12-19-85 for cold weather starting instructions. Refer to Item 2 of Technical Bits dated 12-19-85 for trouble shooting the ether cold start kit. Ether canister [ref. no. 10) must be ordered separately from kit.

2 The wire, from the sensor switch to the solenoid, must be connected to the starter terminal of the solenoid to insure proper operation.

20

FUEL LINE WISCONSIN ENGINE

Ref. No.

Part Number

Qty.

1.

105-214

6

Screw (No. 10-24 x 1/2'1—early style

12.

106-069

6

Screw (No. 10-16 x 1")

13.

Ref. No.

Description

Part Number

Qty.

Description

116-108

1

Hose (.296" ID)—use 17"

116-112

2

Tank Pad

2.

110-010

1

Fuel Cap

14.

155-142

1

Reusable Coupler [1/8-NPT x 5/16" OD, STR)

3.

110-114

6

Hose Clamp

15.

155-941

1

Fuel Filter

4.

110-132

1

Filler Neck

16.

156-029

1

Fuel Line (5/16"T x 6-1/81

5.

110-212

2

Tube Clamp [5/161

17.

156-044

1

Fuel Line (5/16"T x 42.2")

6.

110-253

2

Pop Rivet (3/16" x 1/2'1—early style

18.

156-214

1

Shutoff Valve (Incl. nut and ferrule)

110-348

2

Pop Rivet (3/16" x .664']

19.

165-626

1

Gasket

7.

110-259

1

Clamp

20.

195-402

1

Fuel Strainer

8.

115-157

1

Pipe Plug (1/8-NPT, ALN HD)

21.

195-957

1

Pickup Tube

9.

115-177

1

Pipe Nipple [1/8" x 21

22.

215-126

1

Fuel Gauge

10.

115-704

1

Grommet Edging (3")

23.

360-728

1

Fuel Tank

11.

116-108

2

Hose (.296" ID)—use 13"

23060-23066

21

THROTTLE DEUTZ ENGINE

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

1.

105-031

2

Bolt (3/8-NC x 1")

15.

110-051

1

Handle

2.

105-045

1

Bolt (1/2-NC x 1-1/4", Nylok)

16.

110-053

1

Clevis Pin (3/8" x 1-1/41

3.

105-047

2

Locknut (3/8-NC)

17.

110-067

1

Clevis (1/4-NF)

4.

105-058 105-089

2

Spring Washer (1/21 Locknut (5/16-NC)

18.

110-082

Clevis Pin (1/4")

19.

115-656

1 1

Mount Bracket

5.

6.

18050-18052

Description

2

Urethane Washer

20.

300-878

2

Nut (3/8-NF) Bolt (5/16-NC x 1")

2

21.

300-961

1

Foot Throttle Lever Mount

2

Washer 0/4")

22.

361-491

1

Throttle Link Rod

1

Nut (1/4-NF)

23.

361-496

Throttle Lever

105-523

2

Cotter Pin (1/8" x 3/4']

24.

11.

105-526

4

Cotter Pin (3/32" x 1/2']

25.

361-752 361-754

1 1

12.

105-825

Flange Lock Bolt [3/8-NC x 3/41

26.

13.

105-834

2 2

Flange Lock Nut (3/8-NC)

27.

14.

110-027

2

Clevis (3/8-NF)

105-093

2

7.

105-094

8.

105-095

9.

10.

105-152

22

361-894 361-898

Throttle Bell Crank

1

Throttle Rod

1

Foot Throttle Lever

1

Foot Throttle Link

THROTTLE WISCONSIN ENGINE

Ref. No.

Part Number

Qty.

Description

kef.

No.

Part Number

Qty.

Description

1

Handle

1.

105-031

2

Bolt (3/8-NC x 1")

14.

110-051

2.

105-045

1

Bolt (1/2-NC x 1-1/4", Nylok)

15.

110-053

1

Clevis Pin (3/8" x 1-1/4")

3.

4.

105-047

2

16.

115-601

105-058

2

Locknut (3/8-NC) Spring Washer (1/21

17.

115-656

1 1

Spring Urethane Washer

5.

105-089

2

Locknut (5/16-NC)

18.

195-953

1

Wire Swivel

6.

7.

105-093

2

Nut (3/8-NF)

19.

195-973

1

Throttle Wire End

105-094

2

20.

300-878

2

Mount Bracket

8.

105-095

2

Bolt (5/16-NC x 1'1 Washer (1/41

Foot Throttle Lever Mount

105-523

2

Cotter Pin (1/8" x 3/4")

300-961 361-491

1

9.

10.

21.

22.

Throttle Link Rod

2 2

Cotter Pin (3/32" x 1/2'l Flange Lock Bolt (3/8-NC x 3/4'l

23.

24.

361-496

11.

105-526 105-825

1 1

361-498

1

Throttle Bell Crank

12.

105-834

2

Flange Lock Nut (3/8-NC)

25.

361-894

1

Foot Throttle Lever

13.

110-027

2

Clevis (3/8-NF)

26.

361-964

1

Foot Throttle Linkage

18051-18053

23

Throttle Lever

CLUTCH DEUTZ ENGINE 22

16027-16030

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

105-033 105-089 105-090 105-091 105-093 105-214 105-245 105-262 105-509 105-842 105-892 110-053 110-193 110-194 110-301 115-521

1 1 6 6 1 2 1 1 2 8 6 1 1 1 1 1

Bolt (5/16-NC x Locknut (5/16-NC) Bolt [5/16-NC x 3/41 Lock Washer [5/161 Nut (3/8-NF, RH THDS) Screw [No. 10-24 x 1/21 Bolt (M10-1.5 x 25mm) Nut (3/8-NF, LH THDS) Cotter Pin (1/8" x Bolt (M8-1.25 x 20mm, ALN HD, GD 8) Bolt [M8-1.25 x 30mm, ALN HD, GD 8) Clevis Pin Clevis (3/8-NF, LH THDS) Clevis (3/8-NF, RH THDS) Clevis Pin Internal Snap Ring

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

2a 29.

30.

31.

32.

115-592 125-020 125-402 125-403 125-424 160-812 160-840 160-868 160-869 195-826 195-827 361-746 362-368 363-016 361-929 361-942

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

Extension Spring Clutch Release Bearing Bronze Bushing (.75" ID x 1.5" LG) Bronze Bushing (.625" ID x .75" LG) Bronze Bushing (.75" ID x 1" LG) Pressure Plate Clutch Yoke Clutch Plate Throwout Bearing Carrier Clutch Housing Clutch Adapter Clutch Release Shaft Cover Plate Spring Clip Clutch Rod Clutch Pedal

24

CLUTCH WISCONSIN ENGINE

Ref. No.

16028-16031

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-033

1

Bolt (5/16-NC x 2")

17.

125-424

2

Bronze Bushing (.75" ID x 1" LG)

2.

105-073

4

Lock Washer (7/16")

18.

125-425

1

Bronze Bushing (.75" ID x 1.25" LG)

3.

105-089

1

Locknut (5/16-NC)

19.

160-812

1

Pressure Plate

4.

105-091

6

Lock Washer (5/16")

20.

160-840

1

Clutch Yoke

5.

105-093

1

Nut (3/8-NF)

21.

160-868

1

Clutch Plate

6.

105-094

6

Bolt (5/16-NC x 1")

22.

160-869

1

Throw-Out Bearing Carrier

7.

105-118

2

Washer (3/81

23.

165-943

1

Woodruff Key (1/4" x 1-1/8")

8.

105-132

4

Bolt (7/16-NC x 1-1/21

24.

195-321

1

Lock Washer

9.

105-214

4

Flange Screw (No. 10-24 x 1/21

25.

195-430

1

Clutch Drive Hub

10.

105-406

1

Jam Nut (1-1/2-NF)

26.

195-431

1

Clutch Housing

11.

105-452

1

Bolt (3/4-NC x 2")

27.

361-206

1

Link Rod (3/8-NF, LH THD)

12.

105-509

2

Cotter Pin (1/8" x

28.

361-424

1

Clutch Release Shaft

13.

110-138

1

Turnbuckle (3/8-NF FM x 1-3/4" LG)

29.

361-494

1

Clutch Pedal

14.

115-592

1

Extension Spring

30.

361-888

1

Link Rod (3/8-NF, RH THD)

15.

125-020

1

Bearing

31.

362-149

1

Clutch Housing Cover

16.

125-403

1

Bronze Bushing (.625" ID x .75" LG)

25

-

TRANSMISSION MOUNT

25012-25026

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-033

1

Bolt (5/16-NC x 2")

15.

105-964

1

Washer (5/8')

2.

105-072

2

Lock Washer (3/81

16.

110-126

1

Clamp

3.

105-073

4

Lock Washer (7/16")

17.

116-127

1

Shock Mount

4.

105-089

1

Locknut (5/16-NC)

18.

215-082

1

Switch Bracket pncl. ref.

5.

105-117

2

Washer (5/161

6.

105-128

4

Bolt (7/16-NC x 1-1/4")

19.

310-028

1

Transmission Mount Bar

7.

105-183

2

Bolt (3/8-NC x 2-1/2")

20.

310-041

1

Rear Mount

8.

9.

10.

105-215

2

Nut (No. 6-32)

21.

310-043

1

Spacer

105-216

2

Bolt (No. 6-32 x 1-1/4", SKT BUT HD)

22.

310-065

AR

Shim (.125" THK)

105-357

3

Locknut (5/8-NC)

23.

310-066

AR

Shim (.0747" THK)

11.

105-407

3

Bolt (5/8-NC x 4")

24.

363-027

1

Switch 'Bracket

12.

105-830

4

Flange Lock Bolt (1/2-NC x 1-1/4")

25.

363-008

1

Transmission Bracket

13.

105-833

4

Flange Locknut (1/2-NC)

26.

165-042

1

Transmission

14.

105-931

1

Washer (5/8")

no.'s 8 and 9)

26

-

MOBILE-CROWD SHIFT

19023-19023

Ref. No.

Part Number

QtY•

Description

Ref. No.

Part Number

Qty.

1.

105-058

4

Spring Washer 0/2")

11.

155-878

2

Internal Seal

2.

105-065

1

Locknut (1/2-NC)

12.

167-114

1

Shifter Shaft

3.

105-071

2

Washer (1/2")

13.

310-050

1

Detent Plate

4.

105-108

3

Bolt (3/8-NF x 1-1/4")

14.

361-578

2

Shift Paddle

5.

105-117

2

Washer (5/16")

15.

361-934

1

Shift Yoke

6.

105-213

3

Nut (5/16-NF)

16.

361-944

1

Shift Lever

7.

110-022

1

Knob

17.

361-947

1

Linkage Rod

Description

8.

110-300

1

Spring Clevis Pin

18.

361-950

1

Short Lever

9.

110-392

1

Clevis (5/16-NF)

19.

361-963

1

Lever Pivot

10.

115-640

1

Compression Spring [3" LG)

27

DRIVE TRAIN

Ref. No.

Part Number

Qty.

Description

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

105-031 105-048 105-070 105-072 105-079 105-197 105-705 105-826 105-827 105-834 105-875 105-884 110-324 115-010 115-211 115-525 155-595 155-806 161-092 161-093

1 2 1 1 3 3 1 4 2 2 1 1 1 1 2 1 1 1 1 1

Bolt (3/8-NC x Bolt (1/2-NC x 1-1/2") Lock Washer (1/2") Lock Washer (3/8") Lock Washer (1/4") Bolt (1/4-NC x Setscrew (1/4-NC x 3/8") Bolt (3/8-NC x Flange Lock Bolt (3/8-NC x 1-1/41 Flange Locknut (3/8-NC) Bolt (1/2-NF x 3/41 Washer (1/2") Expansion Plug Zerk (1/8-NPT x 22-1/20) Pipe Plug (1/2-NPT M) Internal Snap Ring Hydraulic Motor Internal Seal 'Rear Differential (STD) 'Rear Differential (LTD-SLIP)

29038-29038

Ref. No.

Part Number

20.

21.

22.

23.

24.

25.

165-703 AR 165-921 1 1 170-157 170-236 1 1 180-711 180-723 1 180-760 181-838 1 1 182-126 1 182-128 182-129 2 115-003 182-131 1 182-132 1 310-049 1

26.

27.

28.

29.

30.

31.

32.

Qty.

Description

Spacer Shim Key (5/16" SO x 2-1/2") Sheave Bushing Sheave (4 groove) Differential Drive Yoke (1-1/8" SQ ID) Cross and Bearing (Incl. ref. no. 14) Bearing Cap Motor Coupler (6 spline) Gearbox Flange Yoke (14 spline) Double Center Yoke Cross and Bearing Zerk (1/4-NF, STR, self-tapping) Jackshaft Yoke (3.34" OD, 10 spline) Transmission Yoke (1.56" OD, 10 spline) Gearbox Support

'Replacement differentials [ref. no. 19) are designed for frames after S/N 3D0802. Frames prior to this serial number should be modified using Pivot Support Reinforcement Conversion Kit 190-414 and installation diagram 050-113.

28

BELT CLUTCH'

20049-20051

Ref. No.

Part Number

Qty .

Description

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

105-047 105-052 105-053 105-089 105-093 105-099 105-117 105-118 105-178 105-236 105-283 105-472 105-509 106-047 110-053 110-102

5 1 1 1 2 2 2 2 1 1 1 1 1 1 1 2

Locknut (3/8-NC) Bolt (3/8-NC x 1-1/41 Nut (3/8-NC) Locknut (5/16-NC) Nut (3/8-NF) Bolt (3/8-NC x 7/81 Washer (5/161 Washer (3/81 Bolt (5/16-NC x 2-1/2'] Bolt (3/8-NC x 1-1/4", CSK ALN HD) Locknut (1/8-NPSM) Bolt (1/2-NC x Cotter Pin (1/8" x Eye Bolt (5/16-NC x 2-13/161 Clevis Pin Rod End

29

Ref. No.

Part Number

Qty.

Description

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

115-005 115-603 116-258 125-007 156-259 170-313 181-401 181-402 300-885 361-432 361-565 361-575 361-952 361-953 361-969

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

Zerk (1/4-NF x 90°) Compression Spring Lubrication Hose (18" LG) Ball Bearing Adapter Bushing (1/4-NF M x 1/4-NPT FM) Belt Idler Roller Belt Idler Spacer Roller Support Washer Rod Guide Plate Clutch Rod Clutch Arm Roller Support Clutch Link Rod Clutch Pin Clutch Lever

Ref. No.

Part Number

Qty.

Description

1.

2.

3.

4.

5.

6.

7.

8.

9.

105-410 105-065 105-066 105-114 105-121 105-123 105-283 105-357 105-364 105-432 105-404 105-422 105-462 105-502 300-809 105-518 115-001 115-006 115-010 115-157 116-258 125-260 125-261 125-403 125-735 155-808 156-258

2 8 4 10 4 10 2 3 4 4 2 4 3 1 1 2 2 2 2 2 2 4 4 3 8 4 2

Castle Nut (3/4-NF) Locknut (1/2-NC) Bolt (1/2-NC x 1-3/4'] Lug Nut (1/2-NF) Bolt (1/2-NC x Lug Bolt (1/2-NF x 1-1/21 Locknut (1/8-NPSM) Locknut (5/8-NC) Bolt (3/4-NF x 2", Nylok) Bolt (3/4-NF x 2-1/4'1-use loctite Jam Nut (3/4-NF) Spindle Yoke Washer Bolt (5/8-NC x 2-1/41 Cotter Pin (3/16" x Front Differential Mount Cotter Pin (1/8" x 1-1/21 Zerk (1/8-NPT, STR) Zerk (1/4-NF x 450) Zerk (1/8-NPT x 22-1/2°] Pipe Plug (1/8-NPT, FM ALN HD) Lubrication Hose (1/8-NPT M x 18" LG) Bearing Race Bronze Bushing Urethane Flange Bushing Internal Seal Adapter Connector (1/4-NF M x 1/8-NPT FM x 900)

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

35027-35036

Ref. No.

Part Number

27.

28.

40.

41.

42.

43.

44.

160-117 160-380 105-507 160-377 160-378 160-379 160-351 161-078 161-079 161-080 161-081 167-115 180-279 180-322 180-710 180-723 180-760 205-671 180-778 181-552 182-084 182-087

45.

46.

115-500 183-229 115-002

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

CRy.

Description

2 2

Spindle Flange (Incl. ref. no. 6) Spindle Shaft (2-1/2" OD on yoke) Roll Pin (3/8" x Tie Rod Clevis Left Spindle Housing Right Spindle Housing Tie Rod Right Front Axle (14-15/16" LG) Left Front Axle (12-15/16" LG) Front Differential (STD) Front Differential (LTD-SLIP) Drive Shaft (6.5" LG) Spindle Washer Cylinder Barrel Pin Yoke Cross and Bearing (Incl. ref. no. 46) Bearing Cap Hub Cap Differential Yoke Bushing Axle Yoke (1.875" OD) Cross and Bearing (3.209" LG cross)Incl. ref. no. 46 Internal Snap Ring Axle Pivot Pin Zerk (1/8-NPT x 90°)

2 1 1 1 1 1 1 1 1 2 1 1 1 2 1 4 2 2

2

NOTE: Refer to assembly instruction standard 052-182 or limited slip 052-183.

30

■■■

REAR AXLE

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

11.

160-164

Qty.

Description

1.

105-032

8

Bolt (3/8-NC x 3/41

2.

105-072

9

Lock Washer (3/8")

Left Rear Axle Parts Assembly (Incl.

3.

105-114

10

Lug Nut (1/2-NF)

4.

105-118

8

Washer (3/8']

5.

105-123

10

Lug Bolt [1/2-NF x 1-1/21

12.

180-111

2

Axle Ring

6.

105-357

4

Locknut (5/8-NC)

13.

105-066

4

'Flange Lock Bolt (1/2-NC x 1-3/41

7.

105-358

4

Bolt (5/8-NC x 1-1/2", GD 8)

14.

105-065

4

'Locknut (1/2-NC)

8.

125-005

2

Axle Bearing

15.

105-398

8

'Washer (1/2")

9.

155-820

2

Internal Seal

16.

161-092

1

'Rear Differential (STD)

10.

160-022

2

Axle Bearing Retainer

161-093

1

'Rear Differential (limited Slip)

ref. no.'s 5, 8, 10, 11 and 12) 160-165

Right Rear Axle Parts Assembly (Inc[. ref. no.'s 5, 8, 10, 11 and 12)

'Hardware and replacement differentials [ref. no.'s 13 thru 16) are designed for frames after S/N 3D0802. Frames prior to this serial number should be modified using Pivot Support Reinforcement Conversion Kit 190-414 and installation diagram 050-113.

36038-36044

31

-

BRAKE SYSTEM

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-118

1

Washer (3/8'

14.

160-765

1

Brake Disc

2.

105-503

1

Roll Pin (1/4" x 21

15.

163-035

2

Brake Caliper

3.

105-509

4

Cotter Pin (1/8" x

16.

180-115

1

Sleeve

4.

105-825

4

Flange Lock Bolt (3/8-NC x 3/41

17.

181-600

1

Retainer

5.

105-826

4

Flange Lock Bolt (3/8-NC x 11

18.

181-679

1

Spring Bushing

6.

105-828

4

Flange Lock Bolt (1/2-NC x 3/41

19.

310-044

1

Spring Parts Assembly

7.

105-834

8

Flange Locknut (3/8-NC)

20.

310-047

2

Shaft Mount

8.

110-053

3

Clevis Pin

21.

361-446

1

Parking Brake Lever

9.

110-095

AR

Machinery Bushing

22.

361-476

1

Rod (3/8" OD x 10-1/4" LG)

10.

115-601

1

Extension Spring (4-1/16" LG)

23.

361-784

1

Spring Carrier

11.

115-610

1

Compression Spring (59/64" OD x

24.

361-939

1

Brake Pedal

25.

361-965

1

Brake Shaft

8" LG)—early style

40043-40047

115-603

1

Compression Spring (.99" OD x 8" LG)

26.

361-966

1

Spring Holder

12.

125-402

1

Bronze Bushing (1.5" LG)

27.

363-025

2

Mount Bracket

13.

125-424

1

Bronze Bushing (1" LG)

28.

505-113

2

Locknut (3/8-NF)

32

-

TIRE TUBE WHEEL

Ref. No.

Part Number

Qty.

205-778

Ref. No.

Part Number

Qty.

Description

Super Terra Grip Tire & Wheel (26 x 12.0-

5.

105-071

AR

Washer [1/21-2/wheel weight

12)—Incl. ref. no.'s 1, 3, 8 and 9

6.

105-112

AR

Carriage Bolt (1/2-NC x 8'l-

Description

205-821

Super Terra Grip Tire & Wheel [26 x 12.0-

205-800

Super Terra Grip Tire & Wheel (26 x

12)—Incl. tyrfil and ref. no.'s 1, 3, 8 and 9 12.0-12)—Incl. ref. no.'s 1, 2, 3, 8 and 9 1. 205-105

4

Super Terra Grip Tire (26 x 12.0-12 4-ply)

2.

205-163

4

Tube (26 x 12 x 12)

3. 205-249

4

Wheel (10.5" WD x 12" DO

4.

AR

Locknut (1/2-NC)-2/wheel weight

64008-64009

105-065

2/wheel weight 7. 375-097

AR

'Wheel Weight

8. 205-164

4

Valve Stem (incl. ref. no. 9)

9. 205-165

4

Valve Cap

AR

Tyrfil (112 LBS)

Not Shown: 205-173

'Wheel weights are used only with flotation wheels.

NOTE: Refer to general specification 052 - 195 for tire pressures.

FRAME (See Note)

13

Ref. No.

Part Number

1. 105-003 105-833 2. 105-047 3. 105-089 4. 105-094 5. 105-095 6. 105-117 7. 105-841 8. 105-231 9. 105-808 10. 105-823 11. 105-825 12. 105-826 13. 105-834 14. 105-853 15. 105-854 16. 106-053 17. 110-030 18. 115-003 19. 115-355 20. 115-556 21. 115-662 22. 115-686 23. 115-686 24. 181-861 43075-43078

Qty.

Description

1 1 1 2 2 3 7 2 3 1 7 2 6 5 2 2 1 1 1 1 1 3 1 1

Flange Locknut (5/16-NC)-early style Flange Locknut (1/2-NC) Locknut [3/8-NC) Locknut (5/16-NC) Bolt (5/16-NC x Washer (1/4") Washer (5/161 Clip Nut (5/16-NC) Screw (1/4-NC x 3/4") Bolt (3/8-NC x Flange Lock Bolt (5/16-NC x 3/4") Flange Lock Bolt (3/8-NC x 3/4") Flange Lock Bolt (3/8-NC x 1") Flange Locknut (3/8-NC) Clip Nut (3/8-NC, 10 GA) Clip Nut [3/8-NC, 7 GA) Wing Bolt (5/16-NC x 3/41 Cable Tie (1/16" to 4") Zerk (1/4-NF, STR, self-tap) Grommet Extension Spring Grommet Edging Grommet Edging [use 14") Grommet Edging (use 121 Cover Spacer

Ref. No.

Part Number

25.

26.

27.

28.

300-469 300-834 300-837 300-905 310-054 300-908 300-909 310-022 310-021 362-276 362-464 310-078 105-823

29.

30.

31.

32.

33.

34.

105-829 35. 105-003 36. 501-153 37. 110-126

oty.

Description

1 Mount Bracket 1 Seat Deck Latch 1 Pinion Guard 1 3Battery Box Cover [Wisc.)

1 3Battery Box Cover [Deutz) 1 3Battery Box (Wisc.)

1 3Battery Box (Deutz) 2 Skid Support 1 Skid Plate 2 Slot Cover 1 'Sheave Shield 1 2Sheave Shield 2 Flange Lock Bolt (5/16-NC x 3/41-early style 2 Flange Lock Bolt (1/2-NC x 2 Flange Locknut (5/16-NC) 1 Flange Lock Bolt (3/8-NC x 5/8") 1 Clamp

'Ends with S/N 300801.

2 Begins with S/N 300802.

3 Battery box and cover [ref. no.'s 28 and 29) are no longer available. For

replacement parts refer to page entitled BATTERY BOX ['Present Production).

NOTE: Frames prior to S/N 300802 maybe upgraded by installing Pivot Support Reinforcement Conversion Kit 190-414 with installation diagram 050-113.

34

E

BATTERY BOX (Present Production)

14

--WISCONSIN ---WISCONSIN 15 \I",‘," fir.

10 18

2

Ref. No.

Part Number

Qty.

Description

Ref. No.

1.

310-072

1

Battery Box

10.

2.

310-073

1

Battery Box Cover

11.

3.

105-089

1

Locknut (5/16-NC)

12.

115-577

4.

105-117

AR

Washer (5/16'1

13.

5.

105-836

1

Flange Lock Bolt (1/4-NC x 1/21

14.

6.

105-257

1

Eye Bolt (5/16-NC x

7.

105-814

4

8.

105-825

1

9.

105-826

4

43115-43118

Part Number

Qty.

Description

105-845

1

Flange Locknut (3/8-NC)

110-071

1

Knob (1/4-NC)

1

Compression Spring (1/2" OD x 1" LG)

116-107

1

Weather Stripping (1" x 1-1/4'1—use 24"

105-003

2

Flange Locknut (5/16-NC)

15.

105-130

1

Bolt (5/16-1iC x 2-1/4']

Flange Locknut (3/8-NC)

16.

105-095

3

Washer (1/4")

Flange Lock Bolt (3/8-NC x 3/41

17.

105-231

3

Screw (1/4-NC x 3/41

Flange Lock Bolt (3/8-NC x

18.

360-002

1

Tab

35

—

FENDERS and STEPS

Ref. No.

43076-43079

Part Number

Qty.

Description

1. 105-003

12

Flange Locknut (5/16-NC)

2. 105-137

4

Clip Nut (5/16-NC)

3. 105-823

16

Flange Lock Bolt (5/16-NC x 3/4")

4. 105-825

4

Flange Lock Bolt (3/8-NC x 3/4")

5. 105-834

4

Flange Locknut (3/8-NC)

6. 300-962

1

Left Front Fender

7. 310-057

1

Right Front Fender

8. 310-058

1

Left Step Extension

9. 310-059

1

Right Step Extension

36

SEAT AND COVERS REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

105-003 105-089 105-092 105-094 105-177 105-118 105-137 105-267 105-820 105-822 105-823 105-825 105-826 105-827 105-832 105-834 105-836 105-854 105-873 110-014 110-043 110-212 110-253 110-330 110-341 110-390 115-303 115-304 115-339 115-355 1115-421 115-425 110-626 115-428 217-750 115-477 250-622 300-787 300-789 300-832 362-451 362-455 362-456 362-457 362-458 362-459 362-460 106-030 116-285 105-095

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

33.

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

8 11 4 LI 6 5 12 4 8 12 12 2 5 12 10 5 2 2 10 2 2 1 8 1 1 1 1 1 1

1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 6 1 2

FLANGE LOCKNUT LOCKNUT (5/16-NC) NUT (5/16-NC) BOLT (5/16-NC X 1') WASHER (5/16") WASHER (3/8') CLIP NUT CUP WASHER FLANGE LOCK BOLT FLANGE LOCK BOLT FLANGE LOCK BOLT FLANGE LOCK BOLT FLANGE LOCK BOLT FLANGE LOCK BOLT FLANGE LOCKNUT FLANGE LOCKNUT FLANGE LOCK BOLT CLIP NUT FLANGE LOCK BOLT HOOD LATCH HINGE CLAMP POP RIVET DUST BOOT CLAMP FENDER COVER SPOILS FLAP (6' X 21') SPOILS FLAP (6' X 13') SPOILS FLAP (12" X 27") GROMMET SEAT SEAT SEAT TRACK SET SEAT TRACK SET OPERATOR PRESENCE SWITCH EXTERNAL SNAP RING MANUAL COMPARTMENT ROD GUIDE SEAT PANEL PROP BAR TRANSMISSION COVER LEFT TRANSMISSION SIDE PANEL RIGHT TRANSMISSION SIDE PANEL LEFT REAR FENDER RIGHT REAR FENDER LEFT LOWER PANEL RIGHT LOWER PANEL NUTSERT SPACER WASHER

REMARKS

OTY OF 4 ENDS WITH S/N

ENDS WITH S/N ENDS WITH S/N

FOOTNOTES

38

801-469

HOOD AND GRILLE DEUTZ ENGINE

REF. NO.

1.

2.

3.

4.

5.

6.

7.

PART NUMBER OTY. DESCRIPTION

105-089 105-266 362-369 362-506 321-833 321-859 310-061 300-832

4

LOCKNUT

2 BOLT (5/16-NC X 5-1/2") 1 2 GRILLE 1 3 GRILLE 1 1 GRILLE 1 1 GRILLE MOUNT 1 1 HOOD 1 PROP BAR

REF. NO.

PART NUMBER OTY. DESCRIPTION

8.

9.

10.

11.

12.

13.

14.

15.

115-671 AR GROMMET EDGING (USE 3" ) 110-044 2 3 BUMPER 105-053 4 3 NUT ( 3/8-NC) 105-092 2 3 NUT ( 5/16-NC) 106-038 2 3 NUTSERT 300-787 1 ROD GUIDE 105-836 2 FLANGE BOLT ( 1/4-NC X 1/2" ) 105-832 2 FLANGE LOCK BOLT

'THIS GRILLE AND GRILLE MOUNT ARE USED WHEN 2310 DEUTZ IS EQUIPPED WITH AN A220. REFER TO INSTALLATION DIAGRAM 050-099 FOR PROCEDURES INVOLVED IN MOUNTING BACKHOE.

2 ENDS WITH S/N 3D0290.

3 BEGINS WITH S/N 300291.

12/91

39

P43116

HOOD AND GRILLE WISCONSIN ENGINE

e-_ 2 4

12

16

REF. NO.

PART NUMBER QTY. DESCRIPTION

REF. NO.

1.

2.

3.

4.

5.

6.

7.

105-089 105-090 105-266 300-879 310-063 300-832 362-150 362-497 321-833

9. 321-859 10. 105-053 11. 105-092 12. 106-038 13. 110-044 14. 300-787 15. 105-836 16. 105-832

8.

2 LOCKNUT 2 BOLT (5/16-NC X 3/4") 2 BOLT (5/16-NC X 5-1/2') 1 HOOD SUPPORT MOUNT 1 3 HOOD 1 PROP BAR 1 2 GRILLE 1 3 GRILLE 1 1 GRILLE (W/A220)

PART NUMBER OTY. DESCRIPTION 1 1 GRILLE MOUNT (W/A220) 4 3 NUT (3/8-NC) 2 3 NUT (5/16-NC) 2 3 NUTSERT 2 3 BUMPER 1 ROD GUIDE 2 FLANGE BOLT (1/4-NC X 1/2") 2 FLANGE LOCKNUT

1 THIS GRILLE AND GRILLE MOUNT ARE USED WHEN 2310 IS EQUIPPED WITH AN A220.

REFER TO INSTALLATION DIAGRAM 050-098 FOR PROCEDURES INVOLVED IN ,MOUNTING BACKHOE. _4,-ENDS WITH S/N 3D0334.

-"BEGINS WITH S/N 3D0335.

12/91

40

P43119

CONSOLE DUE TZ ENGINE REF PART NO. NUMBER OTY DESCRIPTION REMARKS 1. 105-823 4 FLANGE LOCK BOLT (5/16-NC X 3/4") 2. 105-090 8 BOLT (5/16-NC X 3/4") 3. 105-137 6 CLIP NUT (5/16-NC) 4. 105-834 12 FLANGE LOCKNUT (3/8-NC) 5. 105-841 4 CLIP NUT (5/16-NC X 3/4") 6. 105-361 1 JAM NUT (13/16-NF) 7. 110-663 1 STEERING WHEEL CAP 8. 160-428 1 STEERING WHEEL 9. 300-951 1 LOWER CONSOLE PANEL 10. 300-791 1 LEFT SIDE PANEL 11. 300-876 1 RIGHT SIDE PANEL 12. 310-031 1 CONTROL PANEL 13. 310-052 1 INSTRUMENT PANEL 14. 105-826 12 FLANGE LOCK BOLT (3/8-NC X 1") 15. 105-117 4 WASHER (5/16") 16. 105-832 1 FLANGE LOCKNUT (1/4-NC) 17. 105-836 1 FLG LOCK BOLT (1/4-NC X"2") 18. 105-260 4 CLIP NUT (3/8-NC)

FOOTNOTES

801-747

CONSOLE WISCONSIN ENGINE REF NO.

PART NUMBER QTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

105-826 20 105-834 16 105-090 4 105-137 4 105-841 4 105-361 1 110-663 1 160-428 1 300-951 1 300-791 1 300-876 1 310-031 1 310-053 1 105-823 4 105-117 4

REMARKS

FLANGE BOLT (3/8-NC X 3/4") FLANGE LOCKNUT (3/8-NC) BOLT (5/16-NC X 3/4") CLIP NUT (5/16-NC) CLIP NUT 5/16-NC, 3/4") JAM NUT (3/16-NEF) STEERING WHEEL CAP STEERING WHEEL LOWER PANEL LEFT SIDE PANEL RIGHT SIDE PANEL CONTROL PANEL INSTRUMENT PANEL FLANGE LOCK BOLT (5/16-NC X 3/4") WASHER (5/16")

FOOTNOTES

801-777

HYDRAULIC RESERVOIR

DEUTZ ENGINE (Ends with S/11300290)

14

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-085

2

Locknut (1/4-NC)

13.

115-320

1

Grommet

2.

105-089

2

Locknut (5/16-NC)

14.

116-218

1

Sight Glass

3.

105-090

4

Bolt (5/16-NC x 3/4")

15.

300-960

1

Latch Adjuster

4.

105-834

4

Flange Locknut (3/8-NC)

16.

360-890

1

Hydraulic Tank

5.

105-818

2

Bolt (1/4-NC x 1-1/2')

17.

360-849

1

Reflector

6.

105-826

4

Flange Lock Bolt (3/8-NC x 1")

18.

105-214

6

1 Screw (No. 10-24 x 1/2")

7.

110-008

1 1 Filler Breather Assembly

165-626

19.

105-823

1

Flange Lock Bolt (5/16-NC x 3/4")

Gasket

20.

105-003

1

Flange Locknut (5/16-NC)

8.

110-014

2

Latch

21.

105-185

4

Bolt (No. 10-24 x 3/4")

105-186

4

Nut (No. 10-24)

9.

110-222

2

Hood Latch

22.

10.

110-223

1

Latch Bracket

1 Screws received with filler breather (ref. no. 7) should be discarded and

11.

110-224

2

Anchor Bracket

12.

110-253

6

Pop Rivet

43078-43081

screws (ref. no.18) used in their place.

43

-

HYDRAULIC RESERVOIR DEUTZ ENGINE (Begins with S/N 3D0291)

15

12

Ref. No.

1.

2.

3.

4.

5.

6.

1.

8.

9.

Part Number

105-003 105-085 105-089 105-090 105-834 105-818 105-823 105-826 110-008 165-626 10. 110-014 11. 110-030

43118-43121

Qty.

Description

2 2 2 4 12 2 2 12 1

Flange Locknut (5/16-NC) Locknut (1/4-NC) Locknut (5/16-NC) Bolt (5/16-NC x 3/41 Flange Locknut (3/8-NC) Bolt (1/4-NC x 1-1/21 Flange Lock Bolt (5/16-NC x 3/41 Flange Lock Bolt (3/8-NC x 11

'Filler Breather Assembly Gasket Latch Cable Tie

Ref. No.

Part Number

Qty.

Description

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

110-222 110-223 110-224 110-253 115-320 116-218 300-971 360-890 360-849 105-214

2 2 2 6 1 1 1 1 1 6

Hood Latch Latch Bracket Anchor Bracket Pop Rivet Grommet Sight Glass Latch Adjuster Hydraulic Tank Reflector 'Screw (No. 10-24 x 1/21

'Screws received with filler breather (ref. no. 9) should be discarded and screws (ref. no. 21) used in their place.

44

-

HYDRAULIC RESERVOIR WISCONSIN ENGINE (Ends with S/N 3D0334)

Ref. No.

1.

2.

3.

4.

5.

6.

7.

Part Number

105-826 105-834 105-089 105-090 105-085 105-818 110-008 165-626 8. 110-014 9. 110-222 10. 110-223

43079-43082

Qty.

Description

8 8 2 2 1 1 1

Flange Lock Bolt (3/8-NC x Flange Locknut (3/8-NC) Locknut (5/16-NC) Bolt (5/16-NC x 3/41 Locknut (1/4-NC) Bolt (1/4-NC x 1-1/21 'Filler Breather Assembly Gasket Latch Hood Latch Hood Latch Bracket

2 1 1

Ref. No.

Part Number

Qty.

Description

11.

12.

13.

14.

15.

16.

17.

18.

19.

110-224 360-230 360-887 105-214 115-686 110-253 115-320 116-218 360-849

1 1 1 6 1 4 1 1 1

Anchor Bracket Pump Bracket Hydraulic Reservoir 'Screw (No. 10-24 x 1/2'] Edge Grommet (use 51 Pop Rivet Grommet Sight Glass Reflector

'Screws received with filler breather [ref. no. 7) should be discarded and screws (ref. no. 14) used in their place.

45

- HYDRAULIC RESERVOIR WISCONSIN ENGINE (Begins with S/N 300335)

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

1.

2.

105-826 105-834

8 4

Flange Bolt (3/8-NC x 3/41 Flange Locknut (3/8-NC)

13.

14.

110-224 110-253

3.

105-089

8

Locknut (5/16-NC)

15.

115-320

4.

105-090

10

Bolt (5/16-NC x 3/4")

16.

5.

105-214

6

'Flange Screw (No.10-24 x 1/21

17.

115-686 116-218

6.

7.

105-085

4

Locknut (1/4-NC)

18.

165-626

105-818

4

Bolt (1/4-NC x 1-1/21

19.

364-003

1

8.

105-834

Flange Locknut (3/8-NC)

20.

360-849

1

Reflector

9.

110-008

8 1

'Filler Breather (Inc. ref. no. 18)

21.

360-230

1

Pump Bracket

10.

11.

110-030

1

110-222

4

Plastic Tie (for battery cable) Hood Latch

'Screws received with filler breather (ref. no. 9) should be discarded and screws (ref. no. 5) used in their place.

12.

110-223

2

Hood Latch Bracket

43121 43124 -

46

Qty.

Description

4 4

Anchor Bracket Pop Rivet

1

Grommet

1

Edge Grommet (use 5"] Sight Glass

1

Gasket Hydraulic Reservoir

BACKFILL BLADE REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

PART NUMBER QTY DESCRIPTION 105-048 2 BOLT (1/2-NC X 1-1/2") 105-058 2 SPRING WASHER 105-065 1 LOCKNUT 105-071 2 WASHER (1/2") 105-121 1 BOLT (1/2-NC X 1") 105-384 4 WASHER (3/4") 105-392 1 BOLT (3/4-NF X 1-1/4") 105-423 1 WASHER (1/2") 105-379 4 BOLT (3/4-NC X 1-1/4") 105-427 4 BOLT (3/4-NF X 1") 105-475 2 WASHER (1/2") 115-001 1 ZERK 115-172 1 PIPE COLLAR 115-188 1 PIPE NIPPLE 115-503 2 EXTERNAL CLIP RING 115-702 1 URETHANE WASHER 125-419 4 CLEVITE BUSHING 125-727 4 CPOMPOSITION BUSHING 125-728 12 COMPOSITION BUSHING 180-506 1 BARREL PIN 183-228 2 CYLINDER PIN 183-291 1 ROD PIN 183-476 1 LIFT PIVOT PIN 300-159 1 BACKFILL BLADE 310-034 1 BACKFILL BLADE 300-818 1 BACKFILL ARM 310-039 1 BACKFILL PIVOT

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 4 SEE FOOTNOTE 5

SEE FOOTNTOE 2 SEE FOOTNOTE 3

FOOTNOTES 1-USE LOCTITE 2-TURF EDGE 3-CUTTING EDGE 4-EARLY PRODUCTION

47

801-129

Dle R O P.S.

■ Dn

1.1

.

.

Ref. No.

45072-45078

Part Number

Qty.

Description

1. 105-340

4

Flange Locknut (3/4-NC)

2. 105-383

4

Bolt (3/4-NC x 6")

3. 105-830

2

Flange Lock Bolt (1/2-NC x 1-1/4")

4. 110-388

2

Fender Plug

5. 110-272

1

Seat Belt Set

6. 306-229

1

2-Post R.O.P.S.

7. 110-384

4

Metal Tack

48

- 4 POST R.O.P.S.

Ret. Part No. Number

Ret. Pad No. Number

Qty. Description

1 4 Post R.O.P.S. Frame Kit (Incl.

7.

105-151

4

Locknut (7/16-NC)

ref. no.'s 1 thru 12)

8.

105-289 4

Bolt (7/16-NC x 1")

Qty. Description

190-418 1.

105-031

8

Bolt (3/8-NC x 1")

9.

NA

1

Front R.O.P.S. Frame

2.

105-059

4

Washer (7/16")

10.

NA.

1

Rear R.O.P.S. Frame

3.

105-072

8

Lock Washer (3/8")

11.

N.A.

1

R.O.P.S. Connector Frame

4.

105-090

4

Bolt (5/16-NC x 3/4")

12.

N.A.

1

4 Post R.O.P.S. Top

5.

105-091

4

Lock Washer (5/16")

1 Refer to installation diagram 050-179.

6.

105-117

4

Washer (5/16")

45081-45089

49

-

ELECTRICAL DIAGRAM DEUTZ ENGINE (Ends with S/N 3E0279) RED/GRN - BLK ORG/WHT

17 23

26-1 BLK

AL T.

-41114.BRN

22

- YEL

Lri 26

31

24

BRN

ALT.DETAIL

Ja.

WHT RED

BLK

STARTER

EIDE

6

WHT/BLU

Alt°

11

SOLENOID

_,

RED WHT/BLU

6 ----i.rc:rATT. RED/WHT RED/GRN

O

O

18

O

OVERIDE O O 0

"el

19

RED BLUBRN YELGRN

GND

C

25

32 ORG/YEL

27

ORG

ORG/BLK

GRN/RED

GRN/RED

WHT/BRN

BLK

0 POWER

•

BLK

29

BLU

16

21

O O O

ORG/WHT WHT

C

12

WHT/BLK

SWITCH

28 WHT/BLK

ti

CROWD

WHT/BLU

NC NO

29

BLU

WHT-16 30

10

WHT WHT/RED

TRANS RED

WHT

WHT

WHT/GRN 28

SEAT

C -BLK

Ref. No.

Part Number

1. 215-026 2. 215-046 3. 215-051 105-909 215-052 4. 215-054 5. 215-063 6. 215-065 105-185 105-811 7. 215-066 8. 215-076 9. 215-083 10. 215-084 11. 215-087 12. 215-113 13. 215-128 14. 215-129 15. 215-131 16. 215-143 17. 215-161 18. 215-258

61097-61102

Qty.

Description

1 2 1

Solenoid Switch Safety Switch Ignition Switch Jam Nut Keys (pair) Diode Relay Circuit Breaker Bolt (No. 10-24 x 1/2", RD SLT HD) Locknut (No. 10-24) 2Shut-Off Solenoid Extra Fuel Solenoid Safety Switch Interlock Module Safety Switch Oil Sender Hour Meter Voltmeter Oil Gauge Head Temperature Sender 'Alternator Battery (12V/675AMP)

1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1

YEL/BLU

BLK

BELT CLUTCH

NO - BLK

ORG/WHT YEL/RED

YEL

BLK

BLK

2 WHT

13

Ref. No.

14

15

Part Number

19. 215-325 20. 215-334 21. 215-457 22. 215-458 23. 215-499 24. 215-525 25. 215-527 26. 215-543 27. 215-676 28. 215-699 29. 215-700 30. 215-702 31. 217-014 32. 306-601 Not Shown: 215-415

Qty.

Description

1 Battery Cable (80" LG) 1 Battery Cable (90" LG) 1 Wire [16 GA)-use 1" 1 Male Bullet Terminal (.1561 1 'Wire [14 GA x 6" LG) 1 Ring Terminal (5/161 1 Female Terminal (1/4") 1 Wire (10 GA x 12" LG) 1 Wire (16 GA x 6" LG) 1 Frame Harness 1 Engine Harness 1 Console Harness 1 Interlock Module Display 1 Horn Light Kit

'Wire [ref. no. 23) is required on machines which use alternator (#BEA2001EA) with regulator (#BRC2009A).

2 Refer to installation diagram 050-103 when changing from a Deutz to a Murphy shutoff solenoid. *Electrical schematic 050-864.

50

ELECTRICAL DIAGRAM DEUTZ ENGINE S/N 3E0280 - 3G0208 - RED/MIN

-ILK STARTER -YEL 4

D 0

0 O

28

SOLENOID

--11M-BRN ALT.DETAIL

6

ORG/WHT

o

17 20

0

OVIN/Tif 0

18

RED ULUMN YEA-GM

0

0

ORG/WHT WHT

WHT/BLK

ms mis man

CROWD o me

wwr/st.0

MIN/RED

29

11

II

WHT/ILK 25

22

0013/YEL

24

ORG

1M

Orlin

GRN/RIED

WHT/BRN

IMB

SWfreti L.711

1111D/WHT

K

T/26

ILK ORG/BLK

0 POWn

o

TT .

RED/ORN

11

9

WHT/fILU

RED

26

LU

WHT/ 27 WHT WHT/RED TRANS

b01.0 k0 WHT

WNT WNT YEL/RED

WHT/GRN 25 SEAT

Ref. No.

Part Number

1. 215-026 2. 215-046 3. 215-051 105-909 215-052 4. 215-054 5. 215-063 6. 215-065 105-185 105-811 7. 215-066 8. 215-083 9. 215-084 10. 215-087 11. 215-113 12. 215-128 13. 215-129 14. 215-131 15. 215-143

61123-61129

Qty.

BL ILK

BELT CLUTCH

YEL/BLU

BLK

YEL

ILK

'LK

2 WHT

12

Ref. No.

Description

1 Solenoid Switch 2 Safety Switch 1 Ignition Switch Jam Nut Keys (pair) 1 Diode 1 Relay 1 Circuit Breaker 2 Bolt [No. 10-24 x 1/2", RD SLT HD) 2 Locknut (No. 10-24) 1 'Shut-Off Solenoid 1 Safety Switch 1 Interlock Module 1 Safety Switch 1 Oil Sender 1 Hour Meter 1 Voltmeter 1 Oil Gauge 1 Head Temperature Sender

Part Number

16. 215-161 17. 215-258 18. 215-325 19. 215-334 20. 215-457 21. 215-499 22. 215-527 23. 215-543 24. 215-676 25. 215-699 26. 215-700 27. 215-702 28. 217-014 29. 306-601 Not Shown: 215-415

13

Qty.

Description

1 1 1 1 1 1 1 1 1 1 1 1 1 1

Alternator Battery (12V/675AMP) Battery Cable (80" LG) Battery Cable [90" LG) Wire (16 GA)—use 1" Wire (14 GA x 6" LG) Female Terminal (1/41 Wire [10 GA x 12" LG) Wire (16 GA x 6" LG) Frame Harness Engine Harness Console Harness Interlock Module Display Horn Light Kit

'Refer to installation diagram 050-103 when changing from a Deutz to a Murphy shutoff solenoid.

51

ELECTRICAL DIAGRAM 2310 DEUTZ BEGINS WITH S/N 3G0209

ALTERNATOR

1

BLK

14

Ak

\\

20

WHT/BLU ----

SOLENOID

SOLENOID

ORG/WHT RED/GRN

t 41411

I

RED

T)

STARTER

-A

C,kr-mo-RED/WHT

17

CIRCUIT BREAKER

27

RED FUEL SHUT-OFF SOLENOID

HEAD TEMP SENDER

13 21

BLK

RED

BLU

WHT/BRN GRN/RED

WHT WHT/BLK

--CD -cz)

ORG/BLK

19 RELAY

GRN/ RED

ORG

HORN ❑ OPERATOR ❑ CROWD CI TRANS ODIG CHAIN

WHT/GRN WHT/BLU - WHT/BLK CROWD SWITCH

INTERLOCK DISPLAY/MODULE

NO NCr

NC NO C C

BELT CLUTCH SWITCH

WHT

23

BLU

HT

TRANS SWITCH

gla

WHT/RED

24 YEL/BLU

RED

2 YEL YEL

SEAT SWITCH

28

11

OIL PRESS SENDER

ORG/YEL

YEL

7

BLK YEL/RED YEL/RED

BLK WHT

111111.1111

(re)

BLK

11

;)

HOUR METER X10

VOLT METER

12

MEM

_L

3

ENG OIL PRESS GAUGE

IGNITION SWITCH

52

801-471

ELECTRICAL DIAGRAM ( CONT' D) 2310 DEUTZ BEGINS WITH S/N 3G0209 REF. NO.

PART NUMBER OTY. DESCRIPTION

SOLENOID COVER (SOLENOID) LEVER/ROLLER SWITCH 2.

ACTUATOR BRACKET (INCL BOLTS & NUTS) -LEVER 215-082 1 ACTUATOR BRACKET (INCL BOLTS & NUTS) -ROLLER PLUNGER NUT ( 4 6-32) 106-215 BOLT (#6-32 X 1-1/4') 106-216 3. 215-051 1 IGNITION SWITCH (INOL KEYS & NUT) KEYS (PAIR) 215-052 JAM NUT (13/16-NF) 105-909 216-008 1 JAM NUT (NYLON) 216-009 1 COVER (NYLON) 4. 215-063 1 RELAY (SPST) 5. 215-065 1 CIRCUIT BREAKER BREAKER HARDWARE: 105-185 2 BOLT ( 4 10-24 X 1-1/2") 105-811 2 LOCKNUT (#10-24) 110-397 2 CAP (3/16') 6. 215-066 1 FUEL SHUT-OFF SOLENOID 7. 217-750 1 SAFETY SWITCH (PLUNGER) 215-083 1 2 SAFETY SWITCH (SLIDE) 8. 215-087 1 ROLLER LEVER SWITCH 9. 215-113 1 OIL SENDER 1.

215-026 216-010 215-046 215-047

1 1 2 1

REF. NO.

PART NUMBER OTY. DESCRIPTION

10.

11.

215-128 1 HOUR METER 215-129 1 VOLT METER 215-415 1 LIGHT KIT (OPTION) 215-131 1 ENG OIL PRESS GAUGE 215-415 1 LIGHT KIT (OPTION) 215-143 1 HEAD TEMPERATURE SENDER 215-159 1 ALTERNATOR 215-258 1 BATTERY 215-325 1 BATTERY CABLE (80') 215-334 1 BATTERY CABLE (90') 215-457 AR WIRE (16 GA. X 1") 215-527 1 FMC TERMINAL (1/4') 215-543 1 WIRE (10 GA. X 12') 215-676 1 WIRE (16 GA. X 6") 215-699 1 FRAME HARNESS 215-835 1 ENGINE HARNESS 215-702 1 CONSOLE HARNESS 306-601 1 HORN 217-743 1 1 INTERLOCK DISPLAY/MODULE 215-055 2 1 FUSE (5 AMP) INTERLOCK DISPLAY 217-0141 1 215-084 1 INTERLOCK MODULE 105-095 2 WASHER (1/4") 105-836 2 FLG LKBLT (1/4-NC X 1/2") 116-285 1 MODULE PAD 197-751 1 REBUILT STARTER 215-015 1 COVER (STARTER SOLENOID) 215-939 1 SEAT SWITCH HARNESS

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

1 USE THESE PARTS FOR ALL REPLACEMENTS 2 ENDS WITH S/N 3J0135

53

801-471

ELECTRICAL DIAGRAM 2310 DEUTZ BEGINS WITH S/N

14

BLK 20

WHT/BLU —

SOLENOID

1

ORG HT

SOLENOID S•

RED/GRN RED

5

00. \ /1

n

-.\

STARTER

(4—ME-AM/WW1

17

CIRCU T BREAKER

27

RED FUEL SHUT-OFF SOLENOID

HEAD TEMP SENDER

13 I BLK

RED

BLU

A GRN/RED ORG/BLK

26

9 RELAY

111---GRN/RED

ORG .\\

HORN ❑ cTERAToR ❑ cmcp ❑ TRANs

— WHT/GRN

23

WHT/BL WHT/BLK

❑DIG CHAIN

re

SWITCH

a

C 0 NO 0 C e

WHT

23

BLU

WHT

TRANS SWITCH molEl WHT/RED NC

BELT CLUTCH SWITCH

9

25 ^

CROWD

INTERLOCK DISPLAY/MODULE

OIL PRESS SENDER

ORG/YEL

24

%El WHT I C.00

YEL/BLU

RED YEL

2

BLK YEL/RED

II willow!

YEL/RED

BLK

WHT

7.1

HOUR METER 10

ELK

11 VOLT METER

)

8

ENG OIL PRESS GAUGE IGNITION SWITCH

801-471

- ELECTRICAL DIAGRAM WISCONSIN ENGINE RED/GRN

ENDS WITH S/N 360196

17 PLUG

0 0 0

21

CONDENSOR

COIL

1

12

14

RED/GRN

671

BATT.

-O

OVERIDE

O O

0

20

1

BLK

—n-

HT 4

13 RED

0

/ RED

16

ORG/BLK 1

0 POWER

-- 19

19

WHT/BLK

WHT/BLU

19 8 WHT/RED

10

7

SEAT

Ref. No.

Part Number

1. 195-424 2. 195-359 195-439 3. 215-026 4. 215-046 5. 215-051 105-909 215-052 6. 215-065 105-185 105-811 7. 215-083.

8. 215-084 9. 215-087 10. 215-128 11. 215-129

61098-61103

Qty.

1 1 1 1 2 1

1 2 2 1 1 1 1 1

NCO BLK

Description

Starter Breaker Point Set 3 Breaker Point Set Solenoid Switch Safety Switch Ignition Switch Jam Nut Keys (pair) Circuit Breaker Bolt (No. 10-24 x 1/2", RD SLT HD) Locknut 10-24) Safety Switch Interlock Module Safety Switch Hour Meter Voltmeter 2

17 N-/z,

BLK

RED BRN BLU YE L GRN

ALT.

GND

Ref. No.

Part Number

12. 215-161 13. 215-254 14. 215-304 15. 215-323 16. 215-334 17. 215-499 18. 215-698 19. 215-699 20. 215-701 21. 217-014 Not Shown: 215-415

Qty.

Description

1 1 1 1 1 1 1 1 1 1

'Alternator Battery (12V/350AMP) Battery Cable (13" LG) Battery Cable (40" LG) Battery Cable [90" LG) 'Wire (14 GA x 6" LG) Console Harness Frame Harness Engine Harness Interlock Module Display Light Kit

'Wire (ref. no. 17) is required on machines which use alternator (#8EA2001FA) with regulator (#88C2009A).

2 Prestolite points end with engine S/N 6164220.

3 Colt points begin with engine S/N 6164221. * Electrical schematic 050-863.

BRN

ELECTRICAL DIAGRAM 2310 WISCONSIN BEGINS WITH S/N 3G0197

\/ 2 \ POINTS PLUG

1 W-

DISTRIBUTOR

14

RED/ GRN

CONDENSER

Icon

BLK

GND

CIRCUIT BREAKER

BATTERY

12

RED

STARTER

tfri1

RED/WHT 6

15

ORG/WHT RED

RED

AMMI•.=

/

17

17 \

SOLENOID

18 /

WHT WHT/BLK ORG/ BLK

—CD BLK

ORG ❑ OPERATOR ❑ CROWD ❑ TRANS ❑ DIG CHAIN

WHT/GRN — WHT/ BLU WHT/ BLK

18

WHT/ RED CROWD SWITCH

INTERLOCK DI SPLAY/MODULE

•

17

NC NO

C

WHT

16 4 TRANS SWITCH

NC NC

C 0—

YEL WHT

YEL/ RED HT

4

•

NC 0

C

BELT CLUTCH NO SWITCH — SEAT SWITCH

YEL-

20

1

Oo

10

MIMS

WHT

YEL

BLK BLK

HOUR METER

X 17

VOLT I.ETER IGNITION SWITCH

55

801-470

ELECTRICAL DIAGRAM ( CONT' D) 2310 WISCONSIN BEGINS WITH S/N 360197 REF. NO. 1.

2.

3.

PART NUMBER OTY. 195-424 195-439 215-026 216-010 215-046 1 215-047

REF. NO. 7.

DESCRIPTION STARTER BREAKER POINT KIT SOLENOID COVER (SOLENOID) LEVER/ROLLER SWITCH 4.

ACTUATOR BRACKET (INCL BOLTS & NUTS) -LEVER 215-082 1 ACTUATOR BRACKET (INCL BOLTS & NUTS) -ROLLER PLUNGER 106-215 NUT (#6-32) 106-216 BOLT (#6-32 X 1-1/4) 5.

215-051 1 IGNITION SWITCH (INCL KEYS & NUT) KEYS (PAIR) 215-052 JAM NUT ( 13/16-NF) 105-909 216-008 1 JAM NUT (NYLON) 216-009 1 COVER (NYLON) 6.

215-065 1 CIRCUIT BREAKER BREAKER HARDWARE: 105-185 2 BOLT (#10-24 X 1-1/2") 105-811 2 LOCKNUT (#10-24)

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

PART NUMBER OTY. DESCRIPTION 217-750 1 SAFETY SWITCH (PLUNGER) 215-083 1 2 SAFETY SWITCH (SLIDE) 215-087 1 ROLLER LEVER SWITCH 215-128 1 HOUR METER 215-129 1 VOLT METER 215-415 1 LIGHT KIT (OPTION) 215-159 1 ALTERNATOR 215-254 1 BATTERY 215-304 1 BATTERY CABLE (13') 215-323 1 BATTERY CABLE (40') 215-334 1 BATTERY CABLE (90') 215-698 1 CONSOLE HARNESS 215-699 1 FRAME HARNESS 215-830 1 ENGINE HARNESS 217-743 1 1 INTERLOCK DISPLAY/MODULE 215-055 2 1 FUSE (5 AMP) 1217-014 1 INTERLOCK DISPLAY 215-084 1 INTERLOCK MODULE 105-095 2 WASHER (1/4") 105-836 2 FLG LKBLT (1/4-NC X 1/2") 116-285 1 MODULE PAD 215-939 1 SEAT SWITCH HARNESS

1 USE THESE PARTS FOR ALL REPLACEMENTS. 2 ENDS WITH S/N 3J0135

56

801-470

PIVOT

53 ,

54 50

ill cl

1 ...,

% \ `,- .-z z -_-

11 1 • /-\

■

L, 46

\ \ 53 55

)

— '—

/1

Ref. No.

Part Number

1. 105-024

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1

Bolt (3/8-NC x 3/4", Nylok)

13. 105-826

7

Flange Lock Bolt (3/8-NC x 1")

2. 105-045

1

Bolt (1/2-NC x 1-1/4", Nylok)

14. 105-831

2

Flange Lock Bolt (1/2-NC x 1-1/2")

3. 105-057

1

Washer (9/16")

15. 105-833

2

Flange Locknut (1/2-NC)

4. 105-069

1

Washer (3/8")

16. 105-845

7

Flange Locknut (3/8-NC)

5. 105-070

1

Lock Washer (3/4")

17. 110-054

5

Machinery Bushing

6. 105-176

1

Bolt (1/2-NC x 1-1/4", LFT THDS)

18. 110-094

2

Clip Pin

7. 105-265

8

Flange Bolt (1/2-NC x 2")

19. 110-305 AR 'Machinery Bushing [18 GA)

8. 105-357

1

Locknut (5/8-NC)

20. 115-001

1

Zerk (1/8-NPT, STR)

9. 105-376

1

Bolt (5/8-NC x 3", GD 8)

21. 115-003

1

Zerk (1/4-NF, STR, self-tap)

10. 105-475

1

Washer

22. 115-451

1

Internal Snap Ring (3.734" OD)

11. 105-502

2 Totter Pin [3/16" x 2")

23. 115-452

1

Internal Snap Ring (3.325" OD)

12. 105-702

1

24. 115-453

1

External Snap Ring (3.7" ID)

Setscrew (3/8-NC x 3/8")

(Continued on following page.)

48105-48107

57

PIVOT (Contd.)

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

25.

125-002

1

Bearing (Incl. ref. no. 30)

45.

181-672

1

2Spacer [for 12" pivot)

26.

125-247

2

Bearing

180-040

1

2Spacer (for 16" pivot)

27.

125-705

1

Lock Collar (Incl. ref. no. 17)

46.

183-068

1

Tin (uses cotter pins)

28.

142-005

1

Split Head Shaft Sprocket (2" P)

47.

183-480

1

Rod Pin [1" OD x 2.65" LG)

29.

145-173

1

Auger

48.

300-869

1

Auger Support

30.

145-788

1

12" Pivot

145-795

1

16" Pivot

6, 10, 13 thru 17, 20, 22,

31.

145-954

1

Sleeve (use anti-seize)

25, 48 and 49)

32.

145-963

1

Pivot Adapter (use silcon)

49.

360-250

1

Bearing Housing

33.

155-701

1

0-Ring (-345)

50.

361-935

1

Double Arm Pivot Link

34.

155-704

1

0-Ring (-224)

51.

361-937

1

Single Arm Pivot Link

35.

155-801

2

Internal Seal

52.

115-003

1

Zerk (1/4-NF, STR, self-tap)-early models

36.

165-901

1

Key (1/2" SQ x 2-1/2", w/45° end)

115-006

1

Zerk (1/4-NF x 450)

37.

165-925

1

Key (1/2" SQ x 2")

53.

110-078

2

5Machinery Bushing

38.

167-003

1

Head Shaft [Incl. race and

54. 115-499

2

5External Klip Ring

55. 183-128

1

5Pin (uses clip rings)

2

ref. no. 45)-for 12" pivot 167-004

1

2

Head Shaft [Incl. race and ref. no. 45)-for 16" pivot

125-246

2

39.

180 026 -

1

Fiber Spacer

40.

180 028 -

1

Seal Spacer

41.

180 105 -

1

Spacer [for 16" pivot)

42.

180 524 -

1

Barrel Pin

43.

181-267

1

Sprocket Hub

44.

181-302

1

Auger Spacer

-- 4810548107

2

Race

190-332

30utboard Bearing Kit (Incl. ref. no.'s 5,

Not Shown: 140-555

Pivot Stub (weld on replacement)

145-428

Rock Guard (weld on replacement)

'The proper amount of spacing is provided by machinery bushings when the fiber spacer is able to turn freely between seal spacer and end of pivot tube.

2 Refer to 052-128 installation diagram for replacing races on headshaft.

3 Refer to installation diagram 050-021. °Early models used pin and cotter pins (ref. no.'s 46 and 11). See footnote 5.

5 Present production uses machinery bushings, klip rings and pin (ref. no.'s 53 thru 55). These parts may be used to replace pin and cotter pins (ref. no.'s 46 and 11).

OFFSET PIVOT 40.37" LG Head Shaft

15

23

6

\7

'

Ref. No.

7

Part Number

190-390

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

48106-48108

Qty. Description

'Offset Pivot Conversion Kit [Incl. ref. no.'s 1, 5, 6, 7, 8, 12 thru 18, 20, 21, 22, 23, 25, 26, 28, 30 thru 44, 46, 47 and 48) 105-045 1 Bolt (1/2-NC x 1-1/4", Nylok) 105-048 2 Bolt (1/2-NC x 1-1/21 105-065 2 Locknut (1/2-NC) 105-071 4 Washer (1/21 105-088 1 Washer 105-089 6 Locknut (5/16-NC) 105-094 6 Bolt (5/16-NC x 105-117 6 Washer (5/16") 105-176 1 Flange Bolt (1/2-NC x 1-1/4", LH THDS) 105-265 8 Flange Bolt (1/2-NC x 2", 12 PT HD) 105-475 1 Washer (1/2") 105-716 2 Setscrew (3/8-NC x 1/2'l 105-830 10 Flange Lock Bolt (1/2-NC x 1-1/41 105-829 13 Flange Lock Bolt (1/2-NC x 105-833 18 Flange Locknut (1/2-NC) 110-054 3 Machinery Bushing (2-1/2" OD) 110-305 3 Machinery Bushing (2-1/4" OD) 115-003 2 Zerk (1/4-NF, STR) 115-451 1 Internal Snap Ring (3-11/32" ID) 115-452 1 Internal Snap Ring [3" ID) 115-453 1 External Snap Ring (3.7" ID) 116-114 1 Outside Spoils Flap 116-215 1 Inside Spoils Flap 125-002 1 Bearing [Incl. ref. no. 30) 125-246 2 2Bearing Race

Ref. No.

Part Number

26. 125-247 27. 125-705 105-702 28. 141-187 29. 140-701 142-005 30. 145-756 31. 145-766 32. 145-769 33. 145-770 34. 145-953 35. 145-954 36. 155-701 37. 155-704 38. 155-801 39. 155-838 40. 166-805 41. 167-092

Qty.

2

Description

Bearing Lock Collar Setscrew (3/8-NC x 3/8") 1 Cleaner Support 1 Head Shaft Sprocket (1.654"P, 121) 1 Head Shaft Sprocket (2"P, 10T) 1 Offset Pivot 1 Offset Mount Frame 1 Reinforcement Support 1 Pivot Support 1 Pivot Adapter 1 Pivot Adapter Sleeve 1 0-Ring (-345) 2 0-Ring (-224) 2 Internal Seal (2-1/2" ID) 2 Internal Seal (2-1/4" ID) 2 Key (1/2" SG x 2-1/2" LG) 1 20ffset Head Shaft (1-3/4" OD x 40.37" LG)-Incl. ref. no.'s 25 and 46 42. 170-011 1 Belt 43. 180-026 3 Head Shaft Fiber Spacer 44. 180-028 1 Seal Spacer (2-1/2" OD, w/keyway) 45. 181-267 1 Spocket Hub 46. 181-672 1 2Bearing Spacer (2.12" LG) 47. 181-703 2 Spacer (5.93" LG) 48. 181-704 1 Seal Spacer (2-1/4" OD) 49. 300-869 1 Auger Support 50. 360-250 1 Bearing Housing 51. 105-070 1 Lock Washer (1/2'l 'Refer to installation diagram 050-040..

2 Refer to installation diagram 052-128.

BOOM 2" Pitch

Ref. No.

Part Number

Qty.

140-241

Description

Ref. No.

Part Number

Qty.

Description

Boom Parts Assembly (Incl. ref. no.'s

10.

140-765

1

Slide and Stop (Incl. ref. no. 13)

1 thru 13 and 15)

11.

140-766

1.

105-313

2

Jam Nut (1-1/4-NF)

12.

180-062

4

Dirt Shield

2.

115-003

2

Zerk (1/4-NF, STR)

13.

180-448

2

Sprocket Shaft (Incl. ref. no.'s 2 and 4)

3.

115-557

1

Compression Spring

14.

140-588

1

1' Boom Extension

4.

125-209

2

'Bearing Assembly

140-585

1

2' Boom Extension

115-165

1

Pipe Plug (1/2-NPT M)

125-297 125-298 1

Bearing (1.25" ID]

15.

Race (2.328" OD)

Not Shown:

Boom (Incl. ref. no.'s 6 and 8)

5.

140-248

6.

140-007

Gusset

7.

140-205

Rock Guard (2" angle)

8.

140-013

1

Urethane Boom Sleeve

9.

140-707

2

Idler Sprocket

140-654

Idler Sprocket Parts Assembly (Incl. ref. no.'s 4, 9 and 12)

56005-56013

259-099

Slide and Stop Sideplate

Plug Wrench

'For bearing driver refer to special tool diagram 052-519.

LARGE TAIL SPROCKET & ROLLER BOOM H311, 3610, 2200, 2300, 2310

LARGE TAIL SPROCKET & ROLLER BOOM H311. 3610, 2200, 2300, 2310 REF PART NO. NUMBER QTY DESCRIPTION 140-502 140-515 M0=50.5 140-508 105-313 1

LT ROLLER BOOM (47.95") LT ROLLER BOOM (59.2")

LT SPROCKET BOOM (59.2") JAM NUT (1-1/4-NF) _2. _105_7:83_3___2_ _ELANaE_LOLKNUJ 1112 -K1 3. 105-472 2 BOLT (1/2-NC X 5") 4. 106-033 4 JAM NUT (1-NC) _Eif , _SO) 6. 115 003 1 ZERK (04NF) 7. 115-165 1 PLUG (08N, ALN) 1.

REMARKS INC. REF. N0.'S 1 THRU 9 AND 11 THRU 13. SEE FN 3 INC. REF. N0.'S 1 THRU 9 AND 11 THRU 14. SEE FN 4 REE., INC. REF. NO.'S 1 THRU 12. SEE FOOTNOTE 1 & 4

-

9.

140-503 1 140-509 1

BOOM (47.95") BOOM (59.2")

142-020 SPROCKET PARTS ASS'Y 11. 180-062 2 DIRT SHIELD 12,.__189=94_E_J___SEROCKELSEAET 13. 142-752 1 ROLLER 142-751 ROLLER PARTS ASS'Y

SEE_EMINIEIE 1 INC. REF. NO.'S 8,10,& 11. SEE FOOTNOTE 1 I.N_C, REE.,

S 5d. 7

INC. REF. NO.'S 8,11, & 13 SEE_E9GINEE_2

EDO:MIES 1. SPROCKET AND SPROCKET BOOM ASS'Y ARE AVAILABLE FOR FIELD INSTALLATION ONLY. 2. USED ON 140-515 (ROLLER BOOM ASSEMBLY) ONLY H311 USES 72 P 4. 2200, 2300, 2310 USES 80 P

1.15E53 ,=L P

802-299

BOOM 2" PITCH 2310/H311/H312 W/GREASE CYLINDER 22

10

11

REF. NO.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

PART NUMBER OTY. DESCRIPTION 143-087 BOOM PARTS ASSEMBLY (INCL. REF. NO.'S 1 THRU 13,15, 16,22 & 23 105-313 2 JAM NUT 115-003 2 ZERK 140-021 1 POLYURETHANE SPRING 125-209 2 1 BEARING ASSEMBLY 125-297 BEARING 125-298 RACE 143-089 1 BOOM (INCL REF. NO.'S 6 &7) 140-007 GUSSET 140-205 ROCK GUARD 140-013 1 URETHANE BOOM SLEEVE 140-707 2 IDLER SPROCKET 140-654 IDLER SPROCKET ASSEMBLY (INCL REF. NO.'S 4,9 &12) 140-765 1 SLIDE AND STOP (INCL. REF. NO. 11)

REF. NO. 11.

12.

13.

PART NUMBER OTY. DESCRIPTION 140-766 SLIDE AND STOP SIDEPLATE 180-062 4 DIRT SHIELD 280-448 2 SPROCKET SHAFT (INCL REF. NO.'S 2 & 4) 140-588 1 1" BOOM EXTENSION 140-585 1 2" BOOM EXTENSION 115-165 1 PIPE PLUG 150-058 1 GREASE CYLINDER (INCL REF. NO.'S 17-21) 115-019 1 ZERK 150-091 1 GREASE CYLINDER BARREL 155-711 1 0-RING (222 D70) 155-712 1 BACKUP RING 150-340 1 GREASE CYLINDER ROD 105-419 1 BOLT (1-NC X 4") 105-367 1 LOCKNUT

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

NOT SHOWN: 259-099

PLUG WRENCH

1 FOR BEARING DRIVER REFER TO SPECIAL TOOL DIAGRAM 052 519.

-

- 12/91

62

P56104

BOOM-WEAR BAR 2' PITCH 2310/H311/H312 W/GREASE CYLINDER

21 REF. NO.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

PART NUMBER OTY. DESCRIPTION BOOM PARTS ASSEMBLY (INCL. 143-088 REF. NO.'S 1 THRU 3,5,8,10, 13,15,16,22 & 23 105-313 2 JAM NUT 115-003 2 ZERK 140-021 1 POLYURETHANE SPRING 125-209 2 1 BEARING ASSEMBLY 125-297 BEARING RACE 125-298 143-090 1 BOOM ( INCL REF. NO.'S 6 &7) 105-419 1 BOLT (1-NC X 4') 105-367 1 LOCKNUT 140-013 1 URETHANE BOOM SLEEVE 140-707 1 IDLER SPROCKET IDLER SPROCKET ASSEMBLY 140-654 (INCL REF. NO.'S 4,9 &12) 140-765 1 SLIDE AND STOP (INCL. REF. NO. 11)

REF. NO. 11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

PART NUMBER OTY. DESCRIPTION 140-766 SLIDE AND STOP SIDEPLATE 180-062 2 DIRT SHIELD 180-448 1 SPROCKET SHAFT ( INCL REF. NO.'S 2 & 4) 140-588 1 1' BOOM EXTENSION 140-585 1 2' BOOM EXTENSION 115-165 1 PIPE PLUG 150-058 1 GREASE CYLINDER (INCL REF. NO.'S 17-21) 115-019 1 ZERK 150-091 1 GREASE CYLINDER BARREL 155-711 1 0-RING (222 D70) 155-712 1 BACKUP RING 150-340 1 GREASE CYLINDER ROD

NOT SHOWN: 259-099

PLUG WRENCH

1 FOR BEARING DRIVER REFER TO SPECIAL TOOL DIAGRAM 052-5I9.

-

12/91

63

P56105

DIGGING CHAIN ( 2' P - 50, 000 LB) 4 PITCH SPACING-RAISED RIVET

3

15

64

801-045

DIGGING CHAIN (2'

P - 50, 000 LB)

4 PITCH SPACING-RAISED RIVET REF PART NO. NUMBER OTY DESCRIPTION 1. 105-043 AR BOLT (1/2-NC 1-1/4') 105-066 AR BOLT (1/2-NC X 1-3/4') 105-067 AR BOLT (1/2-NC X 2-3/4') 105-082 AR BOLT (1/2-NC X 2-1/2') 105-229 AR BOLT (1/2-NC X 2') 2. 105-065 AR LOCKNUT 3. 135-351 AR CHAIN PIN 4. 135-358 AR LOCK KEY 5. 135-964 AR TOOTH SPACER 6. 135-952 AR CHAIN SPACER 7. 136-130 AR 8.45' TOOTH ADAPTER 136-131 AR 10.45' TOOTH ADAPTER 136-132 AR 12' TOOTH ADAPTER 8. 136-135 AR LEFT CUP TOOTH 9. 136-136 AR RIGHT CUP TOOTH 10. 136-137 AR LEFT TOUGH TOOTH 90 11. 136-136 AR RIGHT TOUGH TOOTH 90 12. 138-203 AR ROLLER LINK 13. 138-210 AR 2' CHAIN (12 P) 138-211 AR 2'-8' CHAIN (16 P) 138-212 AR 4' CHAIN (24 P) 138-213 AR 11'-1' CHAIN (68 P) 138-214 AR 12' CHAIN (72 P) 14. 138-352 AR TOOTH SIDEBAR 15. 138-353 AR TOOTH SIDEBAR 16. 138-354 AR PLAIN SIDEBAR 17. 138-355 AR PLAIN SIDEBAR 18. 136-031 AR CHAIN SPACER 19. 136-032 AR CHAIN SPACER

NOT SHOWN: 259-140

REMARKS

LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH KEY SIDE HEAD SIDE KEY SIDE HEAD SIDE

CHAIN JAWS

FOOTNOTES

65

801-045

DIGGING CHAIN ( 2' P - 50, 000 LB) 2 PITCH SPACING-RAISED RIVET

DIGGING CHAIN (2' P - 50, 000 LB) 2 PITCH SPACING-RAISED RIVET REF NO. 1.

PART NUMBER OTY DESCRIPTION 105-043 AR BOLT (1/2-NC X 1-1/4') 105-066 AR BOLT (1/2-NC X 1-3/4') 105-136 AR BOLT (1/2-NC X 3-1/2') 105-111 AR BOLT (1/2-NC X 4') 2. 105-065 AR LOCKNUT 3. 135-351 AR CHAIN PIN 4. 135-358 AR LOCK KEY 5. 135-952 AR CHAIN SIDE BAR TUBE 6. 135-964 AR TOOTH SPACER 7. 136-135 AR LEFT CUP TOOTH 8. 136-136 AR RIGHT CUP TOOTH 9. 136-137 AR LEFT TOUGH TOOTH 90 10. 136-138 AR RIGHT TOUGH TOOTH 90 11. 138-203 AR ROLLER LINK 12. 138-215 AR 12' CHAIN (72 P) 138-216 AR 4' CHAIN (24 P) 138-217 AR 2' CHAIN (12 P) 138-218 AR 11'-4' CHAIN (68 P) 138-219 AR 2'-8' CHAIN (16 P) 13. 138-352 AR TOOTH SIDEBAR 14. 138-353 AR TOOTH SIDEBAR 15. 136-031 AR CHAIN SPACER 16. 136-032 AR CHAIN SPACER

NOT SHOWN: 259-140

REMARKS

LESS TEETH LESS TEETH LESS TEETH LESS TEETH LESS TEETH KEY SIDE HEAD SIDE

CHAIN JAWS

NOTE' FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

67

CHAIN AND

801-044

DIGGING CHAIN ( 2' P - 50, 000 LB) ALTERNATE SIDEBAR SPACING-RAISED RIVET

6 / 2

(*) O O

10 4

N

12

13 3

68

-

801-043

DIGGING CHAIN 2' P 50, 000 LB) ALTERNATE SIDEBAR SPACING-RAISED RIVET (

-

REF PART NO. NUMBER OTY DESCRIPTION 1. 105-043 AR BOLT (1/2-NC X 1-1/4') 105-066 AR BOLT (1/2-NC X 1-3/4') 2. 105-065 AR LOCKNUT 3. 135-351 AR CHAIN PIN 4. 135-358 AR LOCK KEY 5. 135-964 AR TOOTH SPACER 6. 136-135 AR LEFT CUP TOOTH 7. 136-136 AR RIGHT CUP TOOTH 8. 136-137 AR LEFT TOUGH TOOTH 90 9. 136-138 AR RIGHT TOUGH TOOTH 90 10. 138-203 AR ROLLER LINK 11. 138-279 AR 2' CHAIN (12 P) 138-278 AR 2' CHAIN (16 P) 138-280 AR 4' CHAIN (24 P) 138-281 AR 12' CHAIN (72 P) 12. 138-352 AR TOOTH SIDEBAR 13. 138-355 AR PLAIN SIDEBAR

NOT SHOWN: 259-140

REMARKS

LESS TEETH LESS TEETH LESS TEETH LESS TEETH KEY SIDE HEAD SIDE

CHAIN JAWS

NOTES: FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

69

CHAIN AND

801-043

ALLIGATOR CHAIN ( 2' P - 50, 000 LB) 2 PITCH SPACING-RAISED RIVET

ALLIGATOR CHAIN ( 2' P - 50,000 LB) 2 PITCH SPACING-RAISED RIVET REF PART NO. NUMBER OTY DESCRIPTION 1. 105-065 AR LOCKNUT 2. 105-076 AR BOLT (1/2-NC X 3') 3. 105-110 AR BOLT (1/2-NC X 4-1/2") 4. 105-111 AR BOLT (1/2-NC X 4') 5. 138-203 AR ROLLER LINK 6. 138-215 AR 12' CHAIN (72 P) 138-216 AR 4' CHAIN (24 P) 138-217 AR 2' CHAIN (12 P) 138-218 AR 11'-4" CHAIN (68 P) 138-219 AR 2'-8" CHAIN (16 P) 7. 135-351 AR CHAIN PIN 8. 138-352 AR TOOTH SIDEBAR 9. 138-353 AR TOOTH SIDEBAR 10. 135-358 AR LOCK KEY 11. 135-952 AR CHAIN SPACER 12. 136-100 AR BIT (CARBIDE CAP) 136-101 AR BIT (CARBIDE INSERT) 136-102 AR HEAVY DUTY BIT (CARBIDE INSERT) 13. 136-036 AR NO. 1 BIT ADAPTER 14. 136-037 AR NO. 2 BIT ADAPTER 15. 136-038 AR NO. 3 BIT ADAPTER 16. 136-039 AR NO. 4 BIT ADAPTER 17. 136-040 AR NO. 5 BIT ADAPTER 18. 136-041 AR NO. 6 BIT ADAPTER 19. 136-043 AR CHAIN SPACER 20. 136-008 AR BIT RETAINER RING

NOT SHOWN: 259-001 259-002 259-150 259-140 135-957

BIT PULLER BIT PULLER PUNCH CHAIN JAWS BIT BLOCK

REMARKS

LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS LESS ADAPTERS & BITS KEY SIDE HEAD SIDE USED WITH ONE OR TWO ADAPTERS ON OUTSIDE INCLUDES REF NO. 20 INCLUDES REF NO. 20 INCLUDES REF NO. 20 FOR SINGLE LEFT OR RIGHT INSIDE OR OUTSIDE FOR SINGLE LEFT OR RIGHT INSIDE OR OUTSIDE FOR LEFT OUTSIDE FOR RIGHT OUTSIDE FOR RIGHT OUTSIDE FOR LEFT OUTSIDE USED WITH ADAPTER INSIDE

HAMMER TYPE SLIDING HAMMER TYPE FOR REF NO.'S 13-18

NOTE:

FOR PARTS AND PATTERN FOR A SPECIFIC CHAIN REFER TO THE CHAIN GUIDE (050-700). REFER TO BOOM, CHAIN AND CLEANER OPTIONS (052-190) FOR RECOMMENDED COMBINATIONS OF CHAIN AND BOOM.

71

801-047

TRENCH CLEANER

21

Ref. No.

Part Number

Qty.

100-150

12.

13.

58022-58026

105-065 105-071 105-136 105-279 106-034 105-111 115-503 115-602 141-195 141-098 141-097 141-099 141-100 141-101 141-209 141-103 141-190 141-105 141-213 141-107

Mechanical Cleaner Conversion Kit (Incl. ref. no.'s 1, 2, 4, 7, 8, 12, 14, 15 and 17) 'Mechanical Cleaner Conversion Kit [Incl. ref. no.'s 1, 2, 4, 7, 8, 12, 14, 15 and 17) Locknut (1/2-NC) Washer (1/21 Bolt (1/2-NC x 3-1/21 Carriage Bolt (1/2-NC x 3") Screw (1-NC x 6", SQ HD) Bolt (1/2-NC x 4") External Clip Ring Extension Spring 'Cleaner Support Trench Cleaner Support Clamp Bar 3' Personnel Restraint Bar 4' Personnel Restraint Bar 5' Personnel Restraint Bar 'Shoe Beam 2 Shoe Beam '3' Lower Cleaner Bar 2 3' Lower Cleaner Bar '4' Lower Cleaner Bar 2 4' Lower Cleaner Bar 1 5' Lower Cleaner Bar 2

100-151 1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

Description

3 4 1 2 2 2 8 2 1 1

1 1

Ref. No.

Part Number

14.

15.

141-109 141-132 141-211 141-125 141-134 141-135 141-136 141-137 141-138 141-139 183-179 106-033 105-472 105-833 141-200

16.

17.

18.

19.

20.

21.

Qty.

Description

2 1 1

Rear Link 'Front Link 2 Front Link 4" Cleaner Shoe 6" Cleaner Shoe 8" Cleaner Shoe 10" Cleaner Shoe 12" Cleaner Shoe 14" Cleaner Shoe 16" Cleaner Shoe Pin Jam Nut (1-NC) Bolt (1/2-NC x 5") Flange Locknut (1/2-NC) 2 Cleaner Support

4 2 2 2 1

'Refer to installation diagram 050-926. These parts are associated with standard booms, not roller and large tail sprocket booms.

'Refer to installation diagram 050-926. These parts are associated with roller and large tail sprocket booms. Cleaner support (ref. no. 21) is used for roller booms designed for bolt on cleaner supports.

72

' :77 JAW ( SEE FOOTNOTE

( SEE FOOTNOTE 1 )

CHAIN JAWS FOR USE ON MASTER LINKS REF PART

NO. NUMBER OTY DESCRIPTION 259-140 CHAIN JAWS (1-1/8" DRIVE) 1. 259-329 1 TRUNNION/SCREW ASSEMBLY 2. 105-066 1 BOLT (1/2-NC X 1-3/4") 3. 105-065 1 LOCKNUT (1/2-NC)

REMARKS 1NCL REF NOS i THRU 13

FOOTNOTES 1-LEFT & RIGHT CHAIN JAWS CANNOT BE ORDERED INDIVIDUALLY.

a

74

801-058

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS

SPECIAL TOOLS BIT PULLER FOR ALLIGATOR BITS REF NO.

PART NUMBER OTY DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

259-002 259-036 105-964 105-994 183-072 259-003 105-357 259-001

1 1 2 1 1 1 1

SLIDE HAMMER BIT PULLER BIT PULLER WASHER (5/8') FLANGE LOCKNUT ROD SLIDE HAMMER FLANGE LOCKNUT HAMMER BIT PULLER

REMARKS INCLUDES REF NO.'S 1-6

FOOTNOTES

76

801-056

SPECIAL TOOLS BIT PUNCH FOR ALLIGATOR BITS

SPECIAL TOOLS BIT PUNCH FOR ALLIGATOR BITS REF NO. 1.

2.

3.

4.

5.

6.

7.

8.

PART NUMBER OTY DESCRIPTION 259-150 SLIDE HAMMER BIT PUNCH 105-708 2 SETSCREW 105-964 1 WASHER (5/8') 105-994 2 FLANGE LOCKNUT 183-072 1 ROD 259-003 1 SLIDE HAMMER 259-151 1 HEAVY BIT PUNCH 259-152 1 LIGHT BIT PUNCH 259-153 1 PUNCH ADAPTER

REMARKS INCLUDES REF NO.'S 1-8

FOOTNOTES

78

801-057

HYDRAULIC SCHEMATIC FOR MODEL 2310

FILTER • FILTER I ELEMENT I

CONTROL VALVE

FILLER BREATHER

te.— FILL

SCREEN

Ji

SIGHT GLASS

I 1R7 E5LIEPFS

RESERVOIR

14-1

HINNINL •

BLADE ANGLE

I

LOAO CHECK

Ir•

BLADE LIFT

)

4-1 MAGNET

IIANNIIIL. • CONTROL LEVER

MANIFOLD OPT ION RETURN

2000 PSI RELIEF

TRICK QUICK COUPLER PRESSURE

BOOM LIFT c. ORIFICE

)1( POWER BEYOND

SPRING I CENTER I

QUICK COUPLER

AUXILIARY B fr

SPEED D I RECT I ONPB VALVE COUNTERBALANCE Of' NEUTRAL VALVE DETENT ! c FREE ! jFLOW i CHECK 1

.

I

ANTI -CAV j CHECK

FEEDBACK

INFINITE ' POSITION

a 0—

GROUND DRIVE MOTOR

POWER STEERING VALVE

MANUALLY I OPERATED STEERING

0-

C

A

STEERING I

!

DOUBLE ACTING CYLINDER

000 I RELIEF. ]

PACEF I NDER OPTION

NOTE: Reference numbers refer to connections on attachment hydraulic schematics.

12/86

(CONTINUED)

79

050-758

Continued 050-758 Page 2

SPECI F I CAT IONS

ENGINE MFG (No Load)

PUMP RPM

TYPE

RPM

GPM

MO TOR DISPLACEMENT

TYPE

DISPLACEMENT 17.9 in. 3

Deutz (Dim!)

2550 Ground Drive 2550 8.0

.73 in.3

Ground Drive Steering

Wisconsin (Gas)

2550 Ground Drive 2550 9.3

.85 in.3

Ground Drive Steering

80

6.2 in. 3 3 17.9in 6.2in3

PUMP and VALVE HYDRAULICS DEUTZ ENGINE (Ends with S/N 3D0208)

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-047

6

Locknut (3/8-NC)

13.

116-094

1

Hydraulic Hose (1" ID)—use 29"

2.

105-098

4

Bolt (3/8-NC x 31

14.

116-159

1

Inlet Pump Hose

3.

105-162

2

Bolt (3/8-NC x 2-1/41

15.

154-002

1

Slip-On Coupler (1-5/16-JIC FM x

4.

105-215

2

Nut (No. 6-32)

5.

105-216

2

Bolt (No. 6-32 x 1-1/4", SKT BUT HD)

6.

105-825

2

Flange Lock Bolt (3/8-NC x 3/41

7.

105-834

2

Flange Lock Nut (3/8-NC)

8.

105-842

4

Bolt (M8-1.25 x 20mm, ALN HD)

9.

105-886

2

Washer (3/81

10.

110-026

1

Hose Clamp (1/2" to 1-1/41

11.

110 130 -

1

Magnet

12.

110- 133

3

Hose Clamp (1-1/16" to 1-15/161

69088-69090

1" OD x 90°) 16.

154-005

2

Adapter Connector (3/4-SAE M x 3/4-JIC M, STR)

155-706 17.

154-006

0-Ring (-908) 2

Adapter Connector (1-1/16-SAE M x 3/4-1IC M, STR)

155-709

0-Ring (-912)

(Continued on following page.)

81

-

PUMP and VALVE HYDRAULICS (Contd.)

DEUTZ ENGINE (Ends with S/N 300208) Ref. No.

18.

Part Number

154-014

Qty.

2

Description

Ref. No.

Part Number

Qty.

Description

Adapter Connector (1-1/16-SAE M x

32.

154-216

1

Adapter Union (7/8-SAE M x 7/8-1IC FM, STR)

1-1/16-1IC M x 90°) 0-Ring (-912)

155-709 19.

154-027

155-707

1

1

Hose (7/16-JIC FM x 11", 2750 PSI)

34. 154-560

1

Hose (1-1/16-JIC FM x 18", 2250 PSI)

0-Ring (-912)

35. 154-563

1

Hose (3/4-1IC FM x 18", 2000 PSI)

Adapter Connector (9/16-SAE M x

36. 154-587

1

Hose (9/16-JIC FM x 33", 2250 PSI)

37. 154-588

1

Hose (9/16-1IC FM x 23-1/2", 2250 PSI)

0-Ring (-906)

38. 154-619

1

Hose (3/4-1IC FM x 67", 2000 PSI)

Adapter Connector (9/16-SAE M x

39. 154-646

1

Hose (3/4-1IC FM x 60", 2000 PSI)

40. 154-647

1

Hose (3/4-1IC FM x 63", 2000 PSI)

41. 154-044

1

Adapter Union (9/16-11C M x

42.

1

Plug (3/4-SAE M)

Adapter Connector (1-1/16-SAE M x 1-1/16-JIC M, STR)

155-709 20.

154-032

2

7/16-JIC M, STR) 155-705 21.

154-057

1

9/16-JIC M x 900) 155-705 22.

154-074

0-Ring (-906) 3

9/16-1IC FM x 90°)

Adapter Connector (3/4-SAE M x 3/4-1IC M x 900)

23.

154-076

1

43. 155-130

Adapter Connector (9/16-SAE M x

24.

154-077

44. 155-146

0-Ring (-906) 1

25.

154-100

1

26.

154-111

154-127

1

28.

154-144

1

29.

154-168

1

'Hydraulic Pump

Adapter Connector (1-5/16-SAE M x

46. 155-620

1

Control Valve (less handles)

47. 155-622

1

Relief Valve

155-630

Adapter Connector (3/4-11C M x

154-179

69088-69090

Speed Control Valve

49. 155-930

1

Hydraulic Oil Filter (SAE) Element

1

Return Manifold (SAE)

0-Ring (-910)

51. 195-418

2

Lock Washer (No. 10)

Adapter Union (1-1/16-SAE M x

52. 363-026

1

Switch Bracket

53. 154-014

1

'Adapter Connector (1-1/16-SAE M x 1-1/16-JIC M x 90°)

1

155-709

Adapter Connector (7/8-SAE M x

154-145

1

1

0-Ring (-912) 1

'Adapter Connector (1-5/16-SAE M x 1-1/16-1IC M x 900)

0-Ring (-910)

155-748

Slip-On Coupler (1-1/16-1IC FM x

0-Ring (-916)

'Early style "Dowtey" hydraulic pumps used connector [ref. no. 53) with 1-1/16-SAE port. These pumps are no available. See footnote 2.

'Present production and all replacement "Cessna" hydraulic pumps use connector (ref. no. 53) with 1-5/16-SAE port. If replacing "Dowtey" pumps order corresponding connector.

NOTE: Refer to page entitled OPTIONAL MANIFOLD HYDRAULICS - DEUTZ ENGINE and installation diagram for optional manifold.

Adapter Connector (7/8-SAE M x 7/8-1IC M, STR)

155-707

1

50. 155-998

7/8" OD, STR) 31.

48. 155-655

0-Ring (-912)

155-707 154-174

Relief Cartridge

155-910

Adapter Connector (7/8-SAE M x

9/16-11C M, STR)

30.

0-Ring (-912)

155-544

1-1/16-JIC FM, STR) 155-709

Slip-On Coupler (1-1/16-SAE M x

45.

3/4-1IC M x 45°) 155-707

1

0-Ring (-908)

3/4-1IC FM x 900) 27.

0-Ring (-906)

155-709

0-Ring (-916) 1

Plug (9/16-SAE M)

1" OD x 90°)

1-5/16-1IC M x 900) 155-748

2

Adapter Connector (3/4-1IC M x 3/4-11C FM x 900)

155-706

0-Ring (-908)

155-705

9/16-1IC M, STR) 155-705

155-074 155-706

0-Ring (-908)

155-706

0-Ring (-910)

33. 154-511

0-Ring (-910)

82

PUMP and VALVE HYDRAULICS

DEUTZ ENGINE

(Begins with S/N3D0209)

45

Ref. No.

Part Number

Qty.

Description

Ref. Part No. Number

1.

105-047

6

Lockout (3/8-NC)

13.

116-094 1

Hydraulic Hose (1' ID)use 29'

2.

105-098

4

Bolt (3/8-NC x 3')

14.

116-159 1

Inlet Pump Hose

3.

105-162

2

Bolt (3/8-NC x 2-1/4")

15.

154-002 1

Slip-On Coupler (1-5/16-JIC FM x

4.

105-215

2

Nut (No. 6-32)

5.

106-058

2

Bolt (No. 6-32 x 1-1/8', RD SLT HD)

16.

154-005 2 Adapter Connector (3/4-SAE M x

6.

105-825

2

Flange lock Bolt (3/8-NC x 3/4")

7.

105-834

2

Flange Lock Nut (3/8-NC)

8.

105-842

4

Bolt (M8-1.25 x 20mm, ALN HD)

9.

105-886

2

Washer (3/81

10.

110-026

1

Hose Clamp (1/2" to 1-1/4')

11.

110-130

1

Magnet

12.

110-133

3

Hose Clamp (1-1/16' to 1-15/16")

69095-69097

Qty. Description

1' OD x 90°) 3/4-JIC M, STR) 155-706 17.

0-Ring (-908)

154-006 2 Adapter Connector (1-1/16-SAE M x 3/4-JIC M, STR) 155-709

0-Ring (-912)

(Continued on following page.)

83

- PUMP and VALVE HYDRAULICS (Cont'd.)

DEUTZ ENGINE

(Begins with S/14300209) Rel. No.

Part Number

Qty.

Description

Rel. Ne.

Part Number

Qty.

Description

18.

154-014

2

Adapter Connector (1-1/16-ME M x

32.

110-097

1

Clamp

155-709 19.

154-027

1

155-709 20.

154-032

2

155-705 21.

154-013

3

155-707 22.

154-074

1-1/16-JIC M x 90°)

33.

154-511

1

Hose (7/16-JIC FM x 11', 2750 PSI)

0-Ring (-912)

34.

154-560

1

Hose (1-1/16-JIC FM x 18', 2250 PSI)

Adapter Connector (1-1/16-SAE M x

35.

154-563

1

Hose (3/4-JIC FM x 18', 2000 PSI)

1-1/16-JIC M, STR)

36.

154-563

1

Hose (3/4-JIC FM x 18", 2000 PSI)

0-Ring (-912)

37.

154-588

1

Hose (9/16-JIC FM x 23-1/2", 2250 PSI)

Adapter Connector (9/16-ME M x

38.

154-619

1

Hose (3/4-JIC FM x 67", 2000 PSI)

7/16-JIC M, STR)

39.

154-646

1

Hose (3/4-JIC FM x 60', 2000 PSI)

0-Ring (-906)

40.

154-647

1

Hose (3/4-JIC FM x 63% 2000 PSI)

Adapter Connector (7/8-ME M x

41.

110-253

1

Pop Rivet

3/4-JIC M x 90°)

42.

155-074

1

Plug (3/4-ME M)

43.

155-130

0-Ring (-910) 3

155-706

Adapter Connector (3/4-ME M x 3/4-JIC M x 90°)

155-706 23.

154-076

155-705

0-Ring (-908) 1

44.

24.

154-077

1

155-706 25.

154-100 155-748

26.

27.

28.

154-111 154-128 154-144

1 1

29.

155-153

45.

155-544

1

1 Hydraulic Pump

Adapter Connector (3/4-JIC M x

46.

155-620

1

Control Valve (less handles)

3/4-JIC FM x 90°)

47.

155-622

1

155-630 48.

155-655

1

Speed Control Valve

1-5/16-JIC M x 90°)

49.

155-930

1

Hydraulic Oil Filter (ME)

Adapter Connector (3/4-JIC M x

50.

155-998

1

Return Manifold (SAE)

3/4-JIC FM x 90°)

51.

106-040

2

Star Washer (No. 6)

Adapter Union (3/4-JIC M x

52.

363-026

1

Switch Bracket

3/4-JIC FM x 45°)

53.

154-171

1

Adapter Bushing (7/8-SAE M x

155-910

Adapter Union (1-1/16-SAE M x

30.

154-174

Early style "Dowter hydraulic pumps used connector (ref. no. 31) wfth 11/16-SAE port. These pumps are no longer available. See footnote 2.

'Present production and all replacement "Cessna" hydraulic pumps use connector (ref. no. 31) wfth 1-5/16-ME port. If replacing "Dowter pumps order corresponding connector.

NOTE:Refer to page entitled OPTIONAL MANIFOLD HYDRAULICS - DEUTZ ENGINE and installation diagram 050-187 for Information regarding optional manifold.

Adapter Connector (9/16-SAE M x 0-Ring (-906)

1

Slip-On Coupler (1-1/16-JIC FM x 7/8" OD, STR)

31.

154-014

1

1 Adapter Connector (1-1/6-ME M x

1-1/16-JIC M x 90°) 155-709 154-145

0-Ring (-912) 1

2Adapter Connector (1-5/16-SAE M x

1-1/16-JIC M x 90°) 155-748

69095-69097

Element

9/16-ME FM, STR)

9/16-ME M, STR) 155-705

Relief Valve Relief Cartridge

Adapter Connector (1-5/16-ME M x

0-Ring (-912) 1

0-Ring (-912)

0-Ring (-906)

1-1/16-JIC FM, STR) 155-709

Slip-On Coupler (1-1/16-SAE M x 1" OD x 90°)

0-Ring (-916) 1

Plug (9/16-ME M) 0-Ring (-906)

1

155-709

0-Ring (-908) 1

155-146

Adapter Connector (9/16-ME M x 9/16-JIC M, STR)

155-705

0-Ring (-908) 2

0-Ring (-916)

84

-

OPTIONAL MANIFOLD HYDRAULICS DEUTZ ENGINE

15

Ref. No.

Part Number

Qty.

Description

1.

2.

3.

4.

105-047 105-826 110-259 154-013

3 1 1 1

5.

155-707 154-076

1

6.

155-705 154-114

2

7.

155-709 154-128

1

8.

154-150

1

Locknut (3/8-NC) Flange Lock Bolt (3/8-NC x 1") Clamp Adapter Connector (7/8-SAE M x 3/4-JIC M x 90°) 0-Ring (-910) Adapter Connector (9/16-SAE M x 9/16-JIC M, STR) 0-Ring (-906) Adapter Connector (1-1/16-SAE M x 3/4-JIC M x 90°) 0-Ring (-912) Adapter Union (3/4-JIC M x 3/4-JIC FM x 450) Adapter Connector (1-1/16-SAE M x 9/16-JIC M, STR) 0-Ring (-912)

155-709

69090-69092

Ref. No.

Part Number

(NY.

Description

9.

10

154-563 154-602

1 1

11.

155-074 155-706 155-630 155-709 155-933 155-935 155-936 155-958 155-959 500-003

1

Hose (3/4-JIC FM x 18", 2000 PSI) Hose (9/16-JIC FM STR x 9/16-JIC FM 90° x 18", 2250 PSI) Plug (3/4-SAE M) 0-Ring (-908) Relief Cartridge 0-Ring (-912) Quick Coupler Adapter [1-1/16-SAE M) Dust Cap Dust Plug Trick Quick Coupler (1-1/16-SAE M) Hydraulic Manifold Bolt (3/8-NC x 2-3/49

12.

13.

14.

15.

16.

17.

18.

19.

85

1 2 2 2 1 1 1 2

—

PUMP and VALVE HYDRAULICS WISCONSIN ENGINE

69089-69091

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-047

6

Locknut (3/8-NC)

15.

115-374

1

Hydraulic Hose [3/4" ID)—use 3"

2.

105-052

2

Bolt (3/8-NC x 1-1/41

16.

116-094

1

Hydraulic Hose (1" ID)—use 29"

3.

105-053

2

Nut (3/8-NC)

17.

154-002

1

Slip-On Coupler (1-5/16-JIC FM x

4.

105-072

2

Lock Washer (3/81

5.

105-098

4

Bolt (3/8-NC x

6.

105-162

2

Bolt (3/8-NC x 2-1/4")

7.

105-215

2

Nut (No. 6-32)

8.

105-216

2

Bolt (No. 6-32 x 1-1/4", SKT BUT HD)

9.

105-825

2

Flange Lock Bolt (3/8-NC x 3/41

10.

105-834

2

Flange Lock Nut (3/8-NC)

11.

105- 886

1

Washer (3/8")

12.

110-026

1

Hose Clamp (1/2" to 1-1/4")

13.

110-130

1

Magnet

14.

110-133

2

Hose Clamp (1-1/16" to 1-15/16")

1" OD x 901 18.

154-005

2

Adapter Connector (3/4-SAE M x 3/4-JIC M, STR)

155-706 19.

154-006

0-Ring (-908) 2

Adapter Connector (1-1/16-SAE M x 3/4-11C M, STR)

155-709

0-Ring (-912)

(Continued on following page.)

86

--

PUMP and VALVE HYDRAULICS (Contd.)

WISCONSIN ENGINE Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

20.

155-655

1

Speed Control Valve

34.

154-588

1

Hose (9/16-.11C FM x 23-1/2", 2250 PSI)

21.

154-013

2

Adapter Connector (7/8-SAE M x

35. 154-619

1

Hose (3/4-JIC FM x 67", 2000 PSI)

36. 154-646

1

Hose (3/4-.11C FM x 60", 2000 PSI)

0-Ring (-910)

37. 154-647

1

Hose (3/4-.11C FM x 63", 2000 PSI)

Adapter Connector [1-1/16-SAE M x

38.

155-046

1

Slip-On Coupler (1-1/16-SAE M x

3/4-11C M x 90°) 155-707 22.

154-014

1

3/4" OD, STR)

1-1/16-JIC M x 90°) 0-Ring (-912)

155-109 23.

154-027

2

155-709 39. 155-074

Adapter Connector [1-1/16-SAE M x 1-1/16-JIC M, STR)

24.

154-032

2

40. 155-130

Adapter Connector [9/16-SAE M x 41.

3

155-706 154-076

Adapter Connector (3/4-SAE M x

155-705 154-111

42.

154-100

Adapter Connector (9/16-SAE M x

1

43.

1

Adapter Connector (7/8-JIC M x

30.

154-154

0-Ring (-912)

155-171

1

155-507

1

Hydraulic Pump

45. 155-620

1

Control Valve (less handles)

46. 155-622

1

Relief Valve

44.

Adapter Connector (1-5/16-SAE M x

Adapter Union (1-1/16-SAE M x

47. 155-709

1

0-Ring (-912)

48. 155-930

1

Hydraulic Oil Filter (SAE)

155-910

Element

49. 155-998

1

Return Manifold (SAE)

50. 195-418

2

Lock Washer (No. 10)

0-Ring (-908)

51. 363-026

1

Switch Bracket

52.

1

Adapter Union (3/4-JIC M x

Adapter Connector (3/4-SAE M x 3/4-.11C M x 45°)

155-706

Relief Cartridge

155-630

0-Ring (-912) 1

Adapter Bushing (7/8-SAE M x

0-Ring (-910)

155-707

1-1/16-.11C FM, STR) 155-709

Slip-On Coupler [1-1/16-SAE M x

9/16-SAE FM, STR)

0-Ring (-916)

155-748 154-144

1

155-709

1-5/16-JIC M x 90°)

29.

155-161

0-Ring (-906)

0-Ring (-906) 1

Adapter Connector [9/16-SAE M x

1" OD, STR)

3/4-JIC FM x 90°) 28.

1

155-705

9/16-JIC M, STR)

27.

0-Ring (-906)

0-Ring (-908) 1

Plug (9/16-SAE M)

9/16-SAE M, STR)

3/4-JIC M x 900)

26.

1

0-Ring (-906)

155-705 154-074

155-153

Plug (3/4-SAE M) 0-Ring (-908)

155-705

7/16-11C M, STR)

25.

1

155-706

0-Ring (-912)

155-709

0-Ring (-912)

31.

154-511

1

Hose (7/16-.11C FM x 11", 2750 PSI)

32.

154-560

1

Hose (1-1/16-JIC FM x 18", 2750 PSI)

3/4-SAE FM x 90°)

33.

154- 563

1

Hose (3/4 -JIC FM x 18", 2000 PSI)

NOTE: Refer to page entitled OPTIONAL MANIFOLD HYDRAULICS WISCONSIN ENGINE and installation diagram for optional manifold.

69089-69091

87

154-077

-

OPTIONAL MANIFOLD HYDRAULICS WISCONSIN ENGINE

12

TO POWER STEERING "IN"

Ref. No.

Part Number

Qty.

Description

1.

2.

3.

4.

105-047 105-826 110-259 154-006

3 1 1 1

Locknut (3/8-NC) Flange Lock Bolt (3/8-NC x 1") Clamp Adapter Connector (1-1/16-SAE M x 3/4-11C M, STR) 0-Ring (-912) Adapter Connector (1-1/16-SAE M x 3/4-JIC M x 9V) 0-Ring (-912) Adapter Connector (1-1/16-SAE M x 9/16-JIC M, STR) 0-Ring (-912)

155-709 5. 154-114

1

155-709 6. 154-150

1

155-709

69091-69093

Ref. No.

Part Number

Qty.

Description

7.

154-602

1

8.

155-074 155-706 155-630 155-709 155-933 155-935 155-936 155-958 155-959 500-003

1

Hose (9/16-JIC FM STR x 9/16-JIC FM 90, x 13", 2250 PSI) Plug (3/4-SAE M) 0-Ring (-908) Relief Cartridge 0-Ring (-912) Quick Coupler Adapter (1-1/16-SAE M) Dust Cap Dust Plug Trick Quick Coupler (1-1/16-SAE M) Hydraulic Manifold Bolt (3/8-NC x 2-3/4")

9.

10.

11.

12.

13.

14.

15.

16.

88

1 2 2 2 1 1 1 2

STEERING HYDRAULICS REF NO.

PART NUMBER QTY DESCRIPTION

1.

2.

115-713 151-018 154-004 154-032 154-044 154-058 154-066 154-076 154-086 154-111 154-112 154-536 154-538 155-132 158-550 158-620 501-325

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

1 1 2 2 1 1 1 1 1 1 1 1 1 2

1 1 3

ABRASION SLEEVE CYL (2.0" X 1.18" X 2.8") CONNECTOR (06S-08J) CONNECTOR (06S-04J) UNION (06J-06JFX90) UNION (06J-06JFX45) UNION (04J-04JFX90) CONNECTOR (06S-06J) UNION (08J-08JFX90) UNION (08J-08JFX90) UNION (04J-04JFX90. XLG) HOSE (04J-50"-2750) HOSE (04J-45"-2750) CONNECTOR (04S-04J45) POWER STEERING VALVE POWER STEERING VALVE FLG LK BOLT (5/16-NC X 5/8")

REMARKS

ENDS WITH S/N BEGINS WITH S/N

FOOTNOTES

801-809

-.-

- HYDRAULIC MOTOR HYDRAULICS

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-003

2

Flange Locknut (5/16-NC)

6.

154-566

1

Hose (3/4-JIC x 16", 3500 PSI)

2.

105-285

2

Bolt (5/16-NC x 1-3/41

7.

154-577

1

Hose (3/4-JIC x 26.5", 2000 PSI)

3.

154-013

1

Adapter Connector (7/8-SAE M x

8.

155-691

1

Dual Counterbalance Valve

9.

156-410

1

Hydraulic Line (.5"T x 26.651

3/4-JIC M x 909 155-707 4.

154-031

5

0-Ring (-910)

10. 156-411

1

Hydraulic Line (.5"T x 32.491

Adapter Connector (7/8-SAE M x

11.

1

'Adapter Union (3/4-JIC M x

3/4-JIC M, STR) 155-707 5.

154-128

0-Ring (-910) 2

Adapter Union (3/4-JIC M x 3/4-JIC FM x 459

76055-76057

154-111

3/4-JIC FM x 909 'This fitting was not used on early models.

NOTE: A. Connect end of hose "A" to back bottom port of crowd valve.

B. Connect end of hose "B" to front port of crowd valve.

90

-

BACKFILL BLADE HYDRAULICS

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

11.

154-204

2

Branch Tee (7/16-SAE M x

1.

105-053

1

Nut (3/8-NC)

2.

105-072 105-075

3 1

Lock Washer (3/81

3.

4.

105-150

2

Bolt (3/8-NC x 1-3/41

12.

155-760 154-521

2

Hose (7/16-11C FM x 42", 2750 PSI)

5.

6 2

Clamp (9/161 Blade Angle Cylinder

13.

154-523

2

Hose (7/16-JIC FM x 12.5", 5000 PSI)

6.

110-270 151-016

14.

154-536

1

Hose (7/16-JIC FM x 50", 2750 PSI)

7.

151-017

1

Blade Lift Cylinder

154-541

154-032

5

Adapter Connector (9/16-SAE M x

154-538

1 2

Hose (7/16-JIC FM x 35.5", 2750 PSI)

8.

15.

16.

17.

155-132

2

Adapter Connector (7/16-SAE M x 7/16-JIC M x 45)

18.

305-256

7/16-JIC M x 7/16-1IC M)

Bolt (3/8-NC x 21

7/16-1IC M, STR) 9.

155-705 154-055

0-Ring (-906) 1

Adapter Connector (9/16-SAE M x

155-760

7/16-JIC M x 90°) 10.

155-705 154-106

0-Ring (-906) 2

Adapter Connector (7/16-.11C M x 7/16-JIC M, STR)

72067-72072

0-Ring (-904)

91

4

Hose (7/16-1IC FM x 45", 2750 PSI)

0-Ring (-904) Backup Spacer

PIVOT HYDRAULICS

7\

Ref. No.

Part Number

Qty.

Description

1.

2.

3.

4.

5.

105-085 105-095 105-106 151-019 154-032

2 4 2 1 6

6.

155-105 154-215

1

Locknut (1/4-NC) Washer (1/4") Bolt (1/4-NC x 2") Pivot Cylinder Adapter Connector (9/16-SAE M x 7/16-JIC M, STR) 0-Ring (-906) Adapter Connector (9/16-SAE M x 7/16-JIC M x 450) 0-Ring (-906)

155-705

72068-72073

92

Ref. No.

Part Number

Qty.

Description

7.

154-219

1

Adapter Connector (9/16-SAE M x 7/16-11C M, STR, #6 ORF)

8.

9.

10.

11.

155-705 154-512 154-534 154-565 155-623

1 2 1 1

9

0-Ring (-906) Hose (7/16-.11C FM x 16", 2750 PSI) Hose (7/16-.11C FM x 67", 2750 PSI) Hose (7/16-JIC FM x 23-1/2", 2750 PSI) Hydraulic Lock Valve

OFFSET PIVOT HYDRAULICS Used with 40.37" LG Head Shaft CENTER BOOM OFFSET BOOM BLADE ANGLE

Ref. No.

Part Number

Qty.

190-390

Ref. No.

Part Number

Qty.

Description

'Offset Pivot Conversion Kit (Incl. ref. no.'s 1 thru 17)

11.

154-513

1

Hose (7/16-JIC FM x 20", 5000 PSI)

12.

154-578

2

Hose (7/16-JIC FM x 90", 2750 PSI)

Locknut (1/4-NC)

13.

154-590

1

Hose (7/16-JIC FM x 31-1/2", 2750 PSI)

Washer (1/4")

14.

155-132

1

Adapter Connector (7/16-SAE M x

Description

1.

105-085

1

2.

105-095

3.

4.

105-106

2 1

110-030

3

Bolt (1/4-NC x 2' Cable Tie

5.

6.

115-320

1

Rubber Grommet

15.

155-623

1

115-483

2

External Clip Ring (1" ID)

16.

183-384

1

7.

125-435

2

17.

151-020

1

8.

4

9.

125-728 154-032

Composition Bushing (1-1/2" LC) Composition Bushing (1" LG)

10.

155-705 154-055

2

Adapter Connector (9/16-SAE M x 7/16-JIC M, STR)

3

Adapter Connector (9/16-SAE M x

7/16-JIC M x 459 155-760

72069-72074

Cylinder Pin (1-3/8" OD x 5" LG) Offset Pivot Cylinder

'Refer to OFFSET PIVOT — 40.37" LG Head Shaft for additional kit parts. Refer to installation diagram 050-040.

0-Ring (-906) 7/16-JIC M x 909

155-705

0-Ring (-904) Lock Valve

0-Ring (-906)

93

ASSEMBLY DRAWINGS

- TRANSMISSION

Ref. No.

Part Number

Qty.

165-042

Description

Ref. No.

Part Number

Qty.

Description

'Transmission (Incl. ref. no.'s 1 thru 6,

10.

180-253

1

Transmission Yoke Spacer (1-1/2" OD)

8 and 10 thru 48)

11.

501-001

1

Transmission Case

1.

105-073

4

Lock Washer (7/161

12.

501-002

1

Output Bearing Retainer

Z

105-090

7

Bolt (5/16-NC x 3/41

13.

501-003

1

Input Bearing Retainer

3.

105-091

7

Lock Washer (5/16")

14.

501-004

1

Transmission Countershaft Spacer

4. 105 126

4

Bolt (7/16-NC x 7/81

(13/16" OD)

5. 105-350

1

Washer

15.

501-005

1

Transmission Washer (single tang)

6.

105-387

1

Locknut (3/4-NF)—use with Loctite

16.

501-006

1

Transmission Washer [double tang)

7.

110-241

1

Plastic Knob (5/8-NC)

17.

501-007

1

Transmission Washer (single tang, outside)

8.

115-112

2

Pipe Plug (1/2", SQ M HD)

18.

501-008

4

Countershaft Roller Spacer (7/8" OD)

9.

165-011

1

Dust Cover

19.

501-009

1

Transmission Countershaft

(Continued on following page.)

25007-25027

95

--

TRANSMISSION (Coed.)

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

20

501-010

1

Reverse Idler Gear Shaft

37.

501-027

2

Lock Ring (1-1/2" ID)

21.

501-011

1

Shaft Retainer

38.

501-028

1

External Snap Ring (2.322" ID]

22.

501-012

1

Output Shaft (10 spline, 6 fi

39.

501-030

1

Internal Snap Ring (2.684" ID)

23.

501-013

1

Input Shaft (10 spline, 24 I)

40.

501-031

1

External Snap Ring [1.265" ID)

24.

501-014

1

Reverse Idler Gear (14 T)-Incl. bushing

41.

501-033

1

Internal Seal [2.445" OD)

25.

501-015

1

Cluster Gear (Incl. washers)

.42.

501-034

1

Front Bearing Retainer Gasket

26.

501-016

1

Low and Reverse Gear (27 and 6 T)

43.

501-035

1

Output Bearing Retainer Gasket

27.

501-017

1

Intermediate Gear (24 T)-Incl. bushing

44.

501-036

1

Transmission Cap pncl. ref. no. 47)

28.

501-018

1

Synchronizer (Incl. ref. no.'s 30 and 37)

29.

501-019

2

Synchronizer Blocking Ring

45.

501-037

1

Transmission Cap Gasket

30.

501-020

3

Transmission Insert

46.

181-798

1

2Transmission Yoke Spacer

31.

501-021

2

Cluster Gear Roller (3/4" LG, 22 per set)

47.

501-334

1

Shift Lever (Incl. pin]

32.

501-022

1

Output Shaft Roller (17/32" LG, 13 per set)

48.

115-165

1

Pipe Plug (1/2-NPT M, FM ALN HD)

33.

501-023

1

Transmission Bearing [2.44" OD)

34.

125-034

1

Input Shaft Bearing (2.8346" OD)

35.

501-025

1

Transmission Oil Baffle

36.

501-026

1

Transmission Snap Ring

25007-25027

501-097

Shift Rail Cap

1 Refer to assembly instructions 052-174.

2 Yoke spacer (ref. no. 46) is required when usig a replacement transmission

yoke with 1-7/16" LG splines.

96

GEARBOX INPUT

Ref. No.

Part Number

Qty.

Description

1.

105-822

6

2.

105-826

1

3.

115-133

1

4.

125-050

2

5.

130-227

1

6.

29041-29042

Ref. No.

Part Number

Flange Lock Bolt (5/16-NC x 1/21

7.

Flange Lock Bolt (3/8-NC x 1")

8.

Pipe Bushing (3/4-NPT M to 1/8-NPT FM)

9.

Ball Bearing (1.378" ID)

10.

Qty.

Description

159-003

1

Vent (1/8-NPT MI

165-235

2

Gearbox Bearing Cap (5" OD)

165-297

1

Gearbox Lid

165-702

AR

Bearing Shim (5" OD)

Roller Chain (No. 60, 34 P)J

11.

165-980

2

Key [3/8" SO x .98" LG)

130-202

Offset Link [No. 60)

12.

167-112

1

Input Shaft (10 spline, 20.2" LG)

130-203

Connector Link (No. 60)

13.

175-476

1

Sprocket (No. 60, 14 1)

130-206

Roller Link (No. 60)

14.

181-835

1

Spacer (2" OD x 3" LG)

Internal Seal (1-1/4" ID)

15.

501-153

7

Flange Lock Bolt (3/8-NC x 5/81

155-848

2

97

-

GEARBOX OUTPUT

Ref. No.

Part Number

Qty.

Description

Ref. No.

1. 105-494

6

Bolt (9/16-NC x 1-3/41

13. 165-094

Pinion Gear (16 T, 19 spline)

2. 105-534

2

Dowel Pin (3/8" OD x 7/8" LG)

14. 165-095

Large Gear (64 T, 19 spline, 11" OD)

3. 110-007

AR

Machinery Bushing (.074" THK)

15. 165-295

Gearbox

110-172

AR

Machinery Bushing (.047" THK)

16. 165-296

Gearbox Cover

4. 115-457

1

External Snap Ring (2.313" ID)

17. 167-108

Intermediate Shaft (6 spline, 19 spline)

5. 115-530

1

Internal Snap Ring (2.49" OD)

18. 167-109

Output Shaft (14 spline, 19 spline)

6. 115-531

2

Internal Snap Ring (1.827" OD)

19. 175-475

Sprocket (No. 60, 16 T)

7. 125-047

2

Ball Bearing (3.543" OD)

20. 180-669

Sprocket Hub (19 spline)

8. 125-049

1

Ball Bearing (3.937" OD)

21. 180-670

Shift Collar (19 spline)

9. 125-379

3

Needle Roller Bearing (1.75" OD)

22. 180-671

10. 125-383

2

Thrust Bearing (2.062" OD)

11. 125-384

4

Thrust Race (2.062" OD)

12. 155-818

1

Internal Seal (1.5" ID, .375" THK)-early style

157-517

1

Internal Seal (1.5" ID, .312" THK)-replacments

29042-29043

98 '

Part Number

Qty.

1

Description

Adapter (26 spline ID, 19 spline OD)

DIFFERENTIAL DANA 44 STANDARD

37041-37050

Ref. No.

Part Number

Qty.

Description

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

501-295 105-510 125-266 125-289 125-252 125-291 125-251 125-293 155-851 161-096

1 1 2 1 1 1 1 2 1 1

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

165-618 501-126 160-048 501-278 501-284 501-286 501-294 501-296 501-297 501-298 501-299 501-300 501-301

1 2 2 1 1 1 1 1 10 AR AR AR AR

Pinion Locknut Roll Pin (1/4" x 1-1/2" LG) Carrier Race Pinion Bearing Pinion Race Pinion Gear Bearing Pinion Gear Race Carrier Bearing Internal Seal 'Differential Housing (Incl. bearing caps and bolts)-rear differential only Cap Gasket Washer Pinion Gear Pinion Shaft Differential Cover Ring Gear and Pinion Set (Incl. ref. no. 1) Oil Slinger Washer Ring Gear Bolt Pinion Shim (.003'] Pinion Shim (.0051 Pinion Shim (.010'] Pinion Shim (.0301

Ref. No.

Part Number

21.

501-302 AR 501-303 AR 501-304 AR 501-305 AR 501-306 AR 501-307 AR 501-308 AR 501-318 2 501-125 2 501-323 1 501-289

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

501-325 157-503 155-751 501-373 501-569 105-173 105-284

Qty•

10 2 1 1 1 1 1

Description

Pinion Gear Shim (.0031 Pinion Gear Shim (.005") Pinion Gear Shim [0101 Carrier Shim (.0031 Carrier Shim (.0051 Carrier Shim (.010") Carrier Shim (.0301 Axle Gear Machinery Bushing Differential Case Differential Case Assembly (Incl. ref. no.'s 2, 12, 13, 14, 23, 24 and 25) Flange Lock Bolt (5/16-NC x 5/81 Internal Seal (front only) Neoprene Washer Oil Slinger Oil Slinger Bolt (1/4-NC x 3/8", RD SLT HO) Washer (3/161

'Replacement differential housing (ref. no. 10) ordifferential are designed for frames after S/N 300802. Frames prior to this serial number should be modified using Pivot Support Reinforcement Conversion Kit 190-414 and installation diagram 050-113.

NOTE: Refer to assembly instruction 052-182.

99

DIFFERENTIAL

-

DANA 44-LIMITED SLIP (OPTIONAL)

Ref. No.

Part Number

Qty.

Description

1.

2.

3.

4.

5.

6.

7.

8.

125-251 125-252 125-266 125-289 125-291 125-293 155-851 161-096

1 1 2 1 1 2 1 1

9.

10.

11.

165-618 501-126 501-274

1 2 1

12.

13.

14.

15.

16.

17.

18.

501-284 501-286 501-294 501-295 501-296 501-297 501-298 501-299 501-300 501-301

1 1 1 1 1 10 AR AR AR AR

Pinion Gear Race Pinion Race Carrier Race Pinion Bearing Pinion Gear Bearing Carrier Bearing Internal Seal 'Differential Housing (Incl. bearing caps and bolts)-rear differential only Cap Gasket Washer Differential Case Assembly (Incl. ref. no.'s 10 and 25 thru 29) Differential Cover Ring Gear and Pinion (Incl. ref. no. 15) Oil Slinger Pinion Locknut Washer Ring Gear Bolt Pinion Shim (.0031 Pinion Shim (.005") Pinion Shim (.010") Pinion Shim 0301

37042-37051

Ref. No.

Part Number

Qty.

Description

19.

501-302 501-303 501-304 501-305 501-306 501-307 501-308 501-325 157-503 501-569 501-373 501-592 501-593 501-594 501-595 501-596 105-173 105-284 155-751

AR AR AR AR AR AR AR 10 2 1 1 2 2 1 2 2 1 1 1

Pinion Gear Shim (.0031 Pinion Gear Shim (.0051 Pinion Gear Shim (.0101 Carrier Shim (.0031 Carrier Shim (.0051 Carrier Shim 0101 Carrier Shim (.0301 Flange Lock Bolt (5/16-NC x 5/81 Internal Seal (front only) Oil Slinger Oil Slinger Clutch Pack Retainer Ring Axle Shaft Axle Gear Axle Gear Bolt (1/4-NC x 3/8", RD SLT HD) Washer (3/161 Neoprene Washer

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

31.

32.

Replacement differential housing (ref. no. 8) or differentialare designed for frames after S/N 300802. Frames prior to this serial number should be modified using Pivot Support Reinforcement Conversion Kit 190-414 and installation diagram 050-113.

NOTE: Refer to assembly instruction 052-183.

1

100

RIGHT ANGLE DRIVE

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

1.

105-045

1

Bolt (1/2-NC x 1-1/4", Nylok)

12.

115-112

2

Pipe Plug (1/2")

2.

105-047

8

Locknut (3/8-NC)

13.

125-215

1

Bearing

3.

105-065

2

Locknut (1/2-NC)

14.

125-216

1

Race

4.

105-075

8

Bolt (3/8-NC x 2")

15.

125-226

1

°Needle Bearing (1" ID)

5.

105-088

1

Washer

125-004

1

5

Ball Bearing (.984" ID)

6.

105-121

2

Bolt (1/2-NC x 1")

16.

125-228

2

3

Bearing (DO NOT USE)

7.

105-249

2

Carriage Bolt (3/8-NC x 1-1/4")

17.

125-229

1

3

Race (DO NOT USE)

8.

105-304

2

Jam Nut (1-5/16-NF)

18.

125-605

1

'Flange Bearing

9.

105-305

2

Tang Lock Washer (1-5/16")

125-708

Lock Collar

10.

105-827

26

Flange Lock Bolt (3/8-NC x

105-702

Setscrew (3/8-NC x 3/8")

1-1/4")—use silicon

115-003

11.

105-834

2

Flange Locknut (3/8-NC)

19.

155-809

Zerk (1/4-NF, STR) 1

Internal Seal

(Continued on following page.)

31042-31053

101

RIGHT ANGLE DRIVE (Cont'd.)

Ref. No.

Part Number

Qty.

Description

Ref. No.

Part Number

Qty.

Description

20.

165-016

1

'Ting Gear and Pinion Set

33.

180-766

1

Cross and Bearing

165-070

ling Gear and Pinion Parts Assembly [Incl.

115-003

Zerk (1/4-NF, STR, self-tap)

ref. no.'s 8, 9, 13 thru 15, 20 and 36)

180-760

Bearing Cap (non-lubricating)

182-083

Bearing Cap (lubricating)

21.

165-204

1

Ring Gear Cover Plate

22.

165-208

1

Pinion Cover

34.

182-054

1

Pinion Yoke

23.

165-210

1

Ring Gear and Pinion Housing

35.

300-851

1

Bearing Support Bracket

24.

165-481

1

2 Extension Drive Yoke [6-11/16" LG)

36.

125-304

1

2 Bearing Assembly

Roll Pin (3/8" x 2")

Insure that concentric extension and lock collar are pointed toward the ring gear and pinion. This may necessitate removing and rotating (180 0) the inner portion of the replacement flange bearing.

2 Length of extension drive yoke is measured from end of shaft to center of hole in yoke ear.

3 Do not order bearing or races (ref. no.'s 16 or 17), order bearing assembly (ref. no. 36) instead. °Early style pinions (ref. no. 20), with .999" OD, must be used with needle bearing with 1" ID. These pinions are no longer available. See footnote 5.

Present production and replacement pinions (ref. no. 20), with .984" OD, must be used with ball bearing with .984" ID. Refer to Item 11 of Technical Bits dated July 21, 1988 for additional information.

NOTE: Refer to assembly instruction 052-163.

105-507 165-607

AR

Gasket (.005" THK)

165-609

AR

Gasket (.015" THK)

165-627

AR

Gasket (.031" THK)

26.

165-612

1

Shim

27.

165-625

2

Pinion Cover Gasket

28.

165-927

1

Key (1/4" SQ x 1-1/41

29.

170-063

1

Belt Set (4 strand)

30.

170-133

1

Sheave Bushing find bolt group)

25.

Bolt Group (Incl. bolts and washers)

170-107 31.

170-238

1

Sheave (4 groove)

32.

180-618

1

Ring Gear Hub

31042-31053

102

RELIEF CARTRIDGE

N ,t'

`- // /

/

kk ,I

7

/fil m f / ////

• REF. PART NO. NUMBER OTY. DESCRIPTION 155-630 1 RELIEF CARTRIDGE (INCL. REF. NO'S 1 THRU 7) 1. 155-707 1 0-RING (910 D90) 2. 155-749 1 0-RING (023 D70) 3. 155-750 1 0-RING (022 D90)

REF. PART NO. NUMBER OTY DESCRIPTION 4. 500-025 AR SHIM 5. 500-318 1 COMPRESSION SPRING 6. 500-408 1 CAP 7.

157-508 1 BACKUP RING

1 REFER TO INSTALLATION DIAGRAM 052-139 FOR REPLACEMENT PROCEDURES

7/91

103

FR0009

TRICK QUICK COUPLER

)

„)."

1 1( •••

N.G

112-_::-...":

\'\ .--

/-:-c`\

),

REF. NO.

PART NUMBER OTY. DESCRIPTION

REF. PART NO. NUMBER OTY. DESCRIPTION

TRICK QUICK COUPLER (INCL. REF. NO'S 1 THRU 3) 155-747 1 0—RING (914 D90)

2. 155-777 1 0—RING (117 D90) 3. 157-016 1 BACKUP RING

155-958

7/91

\\1 fr \I11 ,,

104

FR0008

- COUNTERBALANCE VALVE

1

4

Ref. No.

3

Part Number

Qty.

Description

'Dual Counterbalance Valve (Incl.

155-691

ref. no.'s 1 thru 4) 1. 500-372

2

2. 500-373

Cartridge Kit (Incl. ref. no. 2, 3 and 4) Seal Repair Kit (Incl. ref. no.'s 3 and 4)

3. 155-743

1

0-Ring (-115)

4. 155-776

1

0-Ring (2 117) -

'Replacement counterbalance valves have ports with SAE threads.

84005-84030

105

SPEED CONTROL VALVE

Ref. No.

1.

Part Number

Description

Ref. No.

155-655

Speed Control Valve (Incl. ref.

N.A.

no.'s 1, 3, 5 and 6) 'Body and Spool

City.

2.

110-361

1

Knob

3.

115-484

2

External Snap Ring

4.

115-598

1

Detent Spring

5.

155-759

2

0-Ring (-210)

84071-84037

Part Number

city.

Description

6. 500-299

2

Backup Ring (-210)

7. 361-949

1

2Rod (with stub)

'These parts are available only when ordering complete valve assembly.

This rod must be ordered separately and used in place of rod that comes with valve.

2

106

HYDRAULIC CONTROL VALVE

Ref. No.

Part Number

Qty.

155-620

84014-84001

Description

Ref. No.

Part Number

Qty.

Description

Hydraulic Control Valve (Incl. ref. no.'s

10.

155-759

8

0-Ring (-210)

3, 5, 9, 10, 11, 13, 16 and 17)

11.

500-040

4

Spool End Spring Centered Kit

1.

105-031

2

Bolt (3/8-NC x 1")

12.

500-046

16

External Retaining Ring

2.

105-047

2

Locknut (3/8-NC)

13.

500-176

8

Seal Plate

3.

105-087

16

Bolt (1/4-NC x 7/8", ALN HD, GR 8)

14.

500-177

8

Lever Link

4.

110-051

4

Handle

15.

500-178

8

Link Pin

5.

155-631

1

Relief Cartridge

16.

500-198

4

Spool End Cap

6.

360-223

1

Lever Support Bracket

17.

500-302

1

Plug (1-1/16-SAE M)

7.

361-416

2

Inner Handle

8.

361-420

1

Outer Handle

9.

500-038

8

Wiper Spool

155-709 18.

107

0-Ring (-912)

361-420

1

Outer Handle

361-471

1

Outer Handle (Telecom only)

HYDRAULIC PUMP CESSNA for DEUTZ ENGINE

Ref. No.

Part Number

Qty.

155-544 1. 500-504

86057-86113

Description

Hydraulic Pump (Incl. ref. no.'s 1) 1

Seal Replacement Kit

108

HYDRAULIC PUMP DOWTEY for DEUTZ ENGINE

Ref. No.

Part Number

Qty. Description

Hydraulic Pump (Incl. ref. no.'s 1 and 2)

155-544 1. 500-389 2. 155-799

86034-86073

1

Seal Replacement Kit 0-Ring (-235)

109

HYDRAULIC PUMP WISCONSIN ENGINE

Ref. No.

Part Number

Qty.

155-507

86013-86012

Description

Ref. No.

Part Number

Qty.

Description

Hydraulic Pump (Incl. ref.

6.

500-011

4

Bearing

ref. no.'s 1 thru 11)

7.

500-014

1

Driven Gear

1.

155-878

1

Internal Seal

8.

500-017

1

Drive Gear

2.

500-002

1

Rear Cover

9.

500-020

1

Gasket Seal

3.

500-005

4

Bolt (3/8-NC x 3-3/8")

10.

500-021

1

Spacer

4.

500-007

2

Gasket

11.

500-023

1

Front Cover

5.

500-010

1

Body (for 1-1/16-SAE inlet)

110

HYDRAULIC MOTOR

Ref. No.

Part Number

Qty.

155-595

Description

Hydraulic Motor (SAE)—Incl. ref. no.'s 1 thru 4

1.

500-342

1

Seal Repair Kit (7 Series)—Incl. ref. no.'s 2, 3 and 4

500-506

1

Seal Repair Kit (9 Series)—Incl. ref. no.'s 2, 3 and 4

86052-86107

2.

155-762

1

0-Ring (-132)

3.

155-118

1

0-Ring (-012)

4.

155-772

2

0-Ring (-112)

111

POWER STEERING VALVE REF NO.

PART NUMBER OTY DESCRIPTION

158-550 158-620 1. 155-696 158-623 2. 158-551 158-621 155-790 3. 105-361 4. 500-424 5. 500-459

1 1 1 1 1 1

POWER STEERING VALVE POWER STEERING VALVE ORBITROL COLUMN ORBITROL COLUMN ORBITROL VALVE ORBITROL VALVE 0-RING (032 D90) JAM NUT (13/16-NEF) SEAL REPAIR KIT SEAL

REMARKS ENDS WITH S/N BEGINS WITH S/N ENDS WITH S/N BEGINS WITH S/N ENDS WITH S/N BEGINS WITH S/N

& SEE FOOTNOTE 1 & SEE FOOTNOTE 1 & SEE FOOTNOTE 1

EITHER STEERING VALVE

FOOTNOTES 1-ORDER 158-620 IF REPLACING 155-696 OR 158-551.

801-810

BLADE ANGLE AND STEERING CYLINDERS 2310

113

802-062

BLADE ANGLE AND STEERING CYLINDERS 2310 REF NO.

1.

2.

3.

4.

5.

6.

7.

8.

9.

PART NUMBER

OTY DESCRIPTION

REMARKS

151-016 151-018 150-273 150-275 150-301 150-863 150-802 150-904 150-906 150-912 190-101 190-158 150-327 150-999

CYL (2.0" X 1.18" X 3.6") CYL (2.0" X 1.18" X 2.8") 1 CYLINDER BARREL 1 CYLINDER BARREL 1 CYLINDER ROD 1 CYLINDER HEAD 1 CYLINDER HEAD 1 SMOOTH BACKUP PISTON 1 GROOVED PISTON 1 LOCK RING 1 SEAL REPAIR KIT 1 SEAL REPAIR KIT 1 CYLINDER ROD 1 PISTON

BLADE ANGLE - INCL REF #'S 1-3.6.7 & 9 STEERING - INCL REF #'S 1,3 & 6-9 BLADE ANGLE STEERING BLADE ANGLE SEE FOOTNOTE 3 SEE FOOTNOTE 4 SEE FOOTNOTE 5 SEE FOOTNOTE 5

NOT SHOWN: 259-065 259-066 259-100

SEE FOOTNOTE 1 SEE FOOTNOTE 2 STEERING SEE FOOTNOTE 5

PISTON RING COMPRESSOR PISTON RING GUIDE ROD U-SEAL INSTALLER

FOOTNOTES 1-THIS SEAL KIT IS NO LONGER AVAILABLE. USE KIT LISTED BELOW. 2-USE ROD 0-RING AND BACKUP COMBINATION FOR CYLINDER HEADS WITH .208" THK INTERNAL GROOVE. USE ROD U-SEAL FOR HEADS WITH .28" THK INTERNAL GROOVE. REFER TO INSTALLATION DIAGRAM 050-023 AND PISTON REPLACEMENT DIAGRAM 052-144.

3-THIS HEAD HAS .208" THK INTERNAL GROOVE DESIGNED FOR USE WITH 0-RING AND BACKUP RING COMBINATIONS. THIS HEAD IS REPLACED BY HEAD WITH .28" THK INTERNAL GROOVE AND ROD U-SEAL. 4-THIS HEAD HAS .28" THK INTERNAL GROOVE DESIGNED FOR USE WITH ROD U-SEAL. 5-SINGLE PIECE 2" PISTON (REF #9) REPLACES TWO PIECE 2" PISTON (REF #'S 4 & 5).

-

--

BLADE LIFT and PIVOT CYLINDERS

Ref. No.

Part Number

Description

Ref. No.

Part Number

Qty.

Description

151-019

Standard Pivot Cylinder (3" ID)—Incl.

4.

150-952

1

5.

150-911

1

Piston [3" OD) Lock Ring (3" ID)

151-020

Offset Pivot Cylinder (3" ID)—Incl.

6.

190-159

1

'Seal Repair Kit (for 3" ID)

Not Shown:

151-017

ref. no.'s 1 thru 6 Blade Lift Cylinder (3" ID)—Incl.

Qty.

ref. no.'s 1 thru 6

ref. no.'s 1 thru 6 1.

2.

3.

87082-87108

150-276

1

Cylinder Barrel (standard pivot)

150-277

1

Cylinder Barrel (offset pivot)

150-274

1

Cylinder Barrel (blade lift)

150-410

1

Cylinder Rod (standard pivot)

150-380

1 1

Cylinder Rod (offset pivot)

150-349 150-795

1

Cylinder Head

259-065

2Piston Ring Compressor

259-066

2Piston Ring Guide

259-100

Rod U-Seal Installer (1/1.484" ID seals)

'Refer to installation diagram 050-024 and piston seal replacement diagram 052-144.

2 For procedures regarding use of piston ring tools for installation of o-ring and backup ring, on 3" OD pistons, refer to Technical Bits dated 2-27-86.

Cylinder Rod (blade lift)

114

PERSONAL COMMENTS

Before press time, the contents of this manual were checked for accuracy. However, if you should find an error, please note it below and FAX this page to the Charles Machine Works, Inc., ATN: Parts Product Manager, C/O Parts Coordination. We will correct the error and make the update with the next printing. Your comments concerning this manual are solicited and appreciated.

Error Correction

Page

Reference Number

Correction or Revision

Please help us make our manuals better. Rate this manual as to ease of use, accuracy, content, and appearance or write your comments below.

Good Fair Poor Outstanding Excellent Ease of Use ( ) ( ) ( ) ( ) ( ) Accuracy ( ) ( ) ( ) ( ) ( ) Content ( ) ( ) ( ) ( ) ( ) Appearance ( ) ( ) ( ) ( ) ( ) Comments:

115

800-302

DASH SIZE

-

THREAD SIZE

-

0-RING

CHART

DASH SIZE

FRACTION SIZE

N P T THREAD

J I C THREAD

THREAD

0-RING

THREAD

0-RING

01

1/16

NA

NA

NA

NA

NA

NA

02

1/8

1/8-27

NA

5/16-24

NA

NA

NA

03

3/16

NA

NA

3/8-24

NA

NA

NA

04

1/4

1/4-18

7/16-20

7/16-20

155-760

9/16-18

05

5/16

NA

1/2-20

155-717

NA

NA

06

3/8

3/8-18

9/16-18

9/16-18

155-705

11/16-16

157-038

08

1/2

1/2-14

3/4-16

3/4-16

155-706

13/16-16

157-039

10

5/8

NA

7/8-14

7/8-14

155-707

1-14

157-040

12

3/4

3/4-14

1-1/16-12

1-1/16-12

155-709

1-3/16-12

157-017

14

7/8

NA

1-3/16-12

1-3/16-12

155-747

NA

NA

16

1

1-11.5

1-5/16-12

1-5/16-12

155-748

1-7/16-12

155-714

20

1-1/4

1-1/4-11.5

1-5/8-12

1-5/8-12

155-702

1-11/16-12

NA

24

1-1/2

1-1/2-11.5

1-7/8-12

1-7/8-12

157-001

2-12

NA

32

2

2-11.5

2-1/2-12

2-1/2-12

NA

NA

NA

40

2-1/2

2-1/2-8

NA

3/12

NA

NA

NA

48

3

3-8

NA

3-1/2-12

NA

NA

NA

1/2-20

S A E

0 R S

157-037

800-301

BOLT AND NUT TORQUE

SAE GR-5 BOLTS (FINE OR COARSE THREAD)

Bolt and Nut Details

1/4

5/16

3/8

7/16

Diameter (In Inches) 1/2 5/8 9/16

3/4

7/8

1

1-1/8

1.1/4

Regular hex nuts or regular hex bolt heads torqued into regular nuts. flange nuts. or drilled and tapped holes

12

25

40

65

FT LBS. TORQUE) 100 150 200

350

560

840

1030

1460

Hex section top deflected lockouts

8

15

25

40

60

90

120

210

340

500

620

880

Flanged section with flange teeth nuts'. or flange teeth bolt heads" torqued into flange nuts or drilled and tapped holes.

20

45

75

125

190

270

370

650

1050

1580

1950

2760

(-) SAE GR-8 BOLTS (FINE OR COARSE THREAD)

Bolt and Nut Details

1/4

5/16

3/8

7/16

Diameter (In Inches) 1/2 9/16 5/8

3/4

7/8

1

1.1/8

1.1/4

Grade C" regular nes nuts" or regular hex bolt heads torqued into grade •C" regular nuts". flange nuts. or drilled and tapped holes.

14

30

55

85

(FT. LBS. TORQUE) 130 190 260

450

730

1090

1550

2180

Grade C" hex section top deflected locknuts • •

10

18

35

50

80

110

160

270

440

650

930

1310

Flanged section with flange teeth nuts" or flange teeth bolt heads' torqued into flange nuts or drilled and tapped holes.

24

50

90

140

220

310

430

750

1210

1820

2580

3640

NOTES: * For flange sections without flange teeth use values for regular nuts and bolt heads. ** For nuts that are not Grade "Cr use values for grade 5.

117

FILTERS WISCONSIN ENGINE AIR FILTER

195-682

WISCONSIN ENGINE FUEL FILTER

155-941

WISCONSIN ENGINE OIL FILTER

155-913

WISCONSIN ENGINE OIL FILTER

159-019

DEUTZ ENGINE AIR FILTER (PRIMARY)

195-817

DEUTZ ENGINE AIR FILTER (SAFETY)

195-818

DEUTZ ENGINE FUEL FILTER

195-807

DEUTZ ENGINE OIL FILTER

195-806

HYDRAULIC OIL FILTER

155-910

The Charles Machine Works, Inc., recommends replacing filters on Ditch Witch products with original equipment Ditch Witch Filters.

FLUID CAPACITIES WISCONSIN ENGINE OIL

4.0 QT

(3.78 1)

GEO

DEUTZ ENGINE OIL

3.7 QT

(2.55 1)

DEO

TRANSMISSION (T96)

1.4 PT

(0.66 1)

MPL

RIGHT ANGLE DRIVE

2.5 PT

(1.18 1)

MPL

GEAR BOX

1.0 GAL

(3.785 1)

MPL

DIFFERENTIALS DANA 44 SERIES FRONT DANA 44 SERIES REAR

5.0 PT 5.7 PT

(2.36 1) (2.60 1)

MPL MPL

HYDRAULIC OIL DEUTZ RESERVOIR DEUTZ SYSTEM WISCONSIN RESERVOIR WISCONSIN SYSTEM

5.5 GAL 6.8 GAL 6.2 GAL 7.5 GAL

(20.8 (25.7 (23.4 (28.4

1) 1) 1) 1)

THF THF THF THF

FUEL TANK

6.3 GAL

(23.8 1)

D/G

Engine

oil

capacities

are

assumed

118

to

include

a

rilter

change.

RELATED PUBLICATIONS 2310 PARTS MANUAL

050-681

2310 OPERATOR'S MANUAL

054-458

DEUTZ F2L511 PARTS MANUAL

050-532

DEUTZ F2L511 OPERATOR'S MANUAL

050-456

DEUTZ F2L511 SERVICE MANUAL

050-509

DEUTZ PROBLEM DIAGNOSIS GUIDE

050-555

DEUTZ SALES/SERVICE DIRECTORY

050-556

WISCONSIN VH4D PARTS MANUAL

050-523

DANA 44 SERIES SERVICE MANUAL

055-021

SUPPLEMENTARY MAINTENANCE GUIDE

050-633

DIGGING CHAIN GUIDE

050-700

SPECIAL TOOL GUIDE

052-901

LUBRICANT SPECIFICATIONS THE DEO GEO MPL MPG HYDO ATF-F DEXRON II AGMA 7

TRACTOR HYDRAULIC FLUID DIESEL ENGINE OIL, SAE 10W40, MEETING API CLASSIFICATION SF/CD OR CE GASOLINE ENGINE OIL MEETING API CLASSIFICATION SD GEAR OIL, 80W90, MEETING API CLASSIFICATION GL5 MULTI-PURPOSE GREASE HYDRAULIC OIL, SAE 10W OR 10W40, MEETING API CLASSIFICATION SD AUTOMATIC TRANSMISSION FLUID, TYPE F AUTOMATIC TRANSMISSION FLUID MEETING ALLISON CLASSIFICATION C-3 WORM GEAR LUBRICANT MATCHING AMERICAN GEAR MANUFACTURERS ASSOCIATION COMPOUND #7 119

Ditch Witch® EQUIPMENT AND REPLACEMENT PARTS NORTH AMERICAN* LIMITED WARRANTY POLICY

The following Major Component Limited Warranty covers only Major Components listed under Major Component Limited Warranty that are manufactured and distributed by Charles Machine Works, Inc. ("CMW"). Replacement parts and other serial numbered Products ("Products") that are not listed under Major Component Limited Warranty, and non-major components are covered under Product Limited Warranty.

MAJOR COMPONENT LIMITED WARRANTY Major Components of only the following Products and their attachments are warranted for a period of 1000 hours of use or one year, whichever occurs first, beginning on date of delivery of any such new Product to original purchaser.

Models 1010, 1020, 100sx, 1620, 2020, 3610, 520, and 255sx Equipment and attachments for: 2310, 3500, 400sx, 4500, 5020, 5110, 6520, 7520, 7610, 8020, HT100, R100, Earth Augers, Jet Trace Guided Boring System, True Trac Guided Boring System, Pierce Airrow® Tools, P40, P80, Trailers, Power Pacs, SubsiteTM Surface Transmitters, Receivers, and Soil Sabers (beacons not included).

Major Components are defined as:

Differentials and parts contained within.

Mechanical Transmissions.

Drive gear boxes and parts contained within.

Hydraulic, hydrostatic, and fluid pumps, motors and components that control or protect pumps and motors.

Auxiliary hydraulic control valves and electrical components used for controlling hydraulic components.

Hydraulic cylinders and components excluding repair kits.

Batteries, alternators, instruments, gauges, and protection components for electrical systems.

CMW will provide free replacement parts to original purchaser for any part of Major Components which has a defect in material or workmanship within warranty period. Defects will be determined by an inspection of Major Component or part by CMW or its authorized dealer. Original purchaser of the Product containing a Major Component must present Major Component or part to CMW or its authorized dealer for inspection within 30 days of the date Major Component or part fails. CMW will provide the location of its inspection facilities or its nearest authorized dealer upon inquiry.

CMW reserves the right to supply remanufactured replacement parts as it deems appropriate. *Equipment owners in countries other than U.S., Canada, Mexico, and Puerto Rico should refer to Ditch Witch International Warranty Policy.

120

PRODUCT LIMITED WARRANTY Products are warranted for *90 days from date of delivery of any new Product to original purchaser. CMW will provide free replacement parts to original purchaser for any Product which has a defect in material or workmanship.

Replacement parts are warranted for 90 days from date of delivery of any such replacement part to original purchaser.

Any part of a Product subject to ground contact is warranted only for defects in material or workmanship and only for the period of operational life of such part, which period shall not in any event exceed the 90 day limited warranty above.

Defects will be determined by an inspection of the Product or part by CMW or its authorized dealer. Original purchaser of the Product must present Product or part to CMW or its authorized dealer for inspection within 30 days of the date of failure. CMW will provide the location of its inspection facilities or its nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts as it deems appropriate. *180 days for Ditch Witch DR52, DR65, and DP195.

EXCLUSIONS FROM PRODUCT AND MAJOR COMPONENT LIMITED WARRANTY SPECIFICALLY EXCLUDED FROM PRODUCT AND MAJOR COMPONENT LIMITED WARRANTY ARE: •

Transportation and labor charges related to repair, replacement, or inspection of Products, Major Components, or parts.

•

Parts subject to ground contact.

•

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect or uses other than those for which Products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of Products in a manner inconsistent with manufacturer's recommendations.

•

All engines and engine accessories (these are covered by original manufacturer's warranty).

•

Tires, belts, and other parts which may be subject to another manufacturer's warranty (such warranty will be available to purchaser).

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES AS DEFINED BY THE UNIFORM COMMERCIAL CODE. THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch Products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, Products should be operated under anticipated working conditions prior to purchase.

This limited warranty applies to original purchasers only. Some states do not allow exclusion or limitation of incidental or consequential damages, so above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives original purchaser specific legal rights and the original purchaser may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW's Technical Service Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

First Printing 1/91 Revised 11/18/92

121

A Note To Ditch Witch Equipment Owners: If your equipment was purchased through a Ditch Witch dealer, there is no need to read further.

However, if you purchased from any other source, please fill out the form on the reverse side and return it to us.

This will enable you to receive updates on this equipment as well as information on new products of interest.

Thanks for using Ditch Witch equipment!

(Please Fold Along This Line And Seal At Bottom With Tape)

M BUSINESS REPLY MAIL FIRST CLASS

PERMIT NO 23 PERRY, OKLAHOMA

POSTAGE WILL BE PAID BY

The Charles Machine Works, Inc. P.O. Box 66 Perry, Oklahoma 73077-9989

1 11111111111111111111111111111111111 1 111111111111111

NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES

Ditch Witch® Registration Card Please Type Or Print All Information

Purchaser's Company Name

Attention

Street Address or P.O. Box

County

City

Zip

State

Nation

Phone Number With Area Code

Machine Model

Serial Number

Attachments

Serial Number

Attachments

Serial Number

Attachments

Serial Number

Name of Ditch Witch Dealership

Your Signature

Thanks!

The Charles Machine Works, Inc. Box 66 Perry, OK 73077-9989