Ditch Witch 215AJT Parts Manual 053-415 - PDF DOWNLOAD

215AJT

Parts Manual

Issue 6

053-415

1

215AJT

ISSUE NO. 06PL-04/19 For Replacement Copy Order P/N 053-415

This manual contains information concerning the following models: 2/15AJT Directional Drilling System, PP16 Power Pac, PP22 Quiet Pac, TP3 & TP5 Trailer

Copyright 1992, 1993, 1994, 2012, 2019 by The Charles Machine Works, Inc. , Ditch Witch, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Pro Tech, Subsite, Fluid Miser, Sidekick, Perma Soil, Super Witch, Super Witch II, and Pierce Airrow are reqistered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY _________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy August, 2016

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY • All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 06

ID0134872

CONTENTS______________________ Decals

Decal Kit ...................................................... 8 PP16Q ....................................................... 94 PP22 ......................................................... 96 TP3 .......................................................... 130

Frame Components

Break-Out Wrench ................................... 28 Carriage, Dry ............................................. 14 Carriage, Wet ........................................... 16 Console ..................................................... 20 Frame ........................................................ 12 Hydraulic Diagram .................................... 32 Rod Box Wagon ........................................ 24 Rod Box Wagon, Wet ............................... 26 Stabilizer ................................................... 22 Tires and Axles ......................................... 30 Wheel Lift ................................................. 18

Fluid Systems

Bearing Swivel .......................................... 50 Cable Controller ....................................... 48 Control Valve Supply Hydraulics .............. 44 Hydraulic Control Valve ........................... 46 Hydraulic Motor – Rotation ........................ 42 Hydraulic Motor ....................................... 38 Rotation Hydraulics .................................. 40 Thrust Hydraulics ...................................... 36 Wash Wand .............................................. 58 Water Pump ............................................. 60 Water Pump and Engine .......................... 56 Water Supply System ............................... 54 Water Tank ............................................... 52

Electrical

Electrical Diagram .................................... 74 Electrical Strike Alarm .............................. 64 Electrical Strike System ............................ 66 Grounding Cables ..................................... 70 Grounding Hardware ............................... 72 Induction and Signal Cables ..................... 68

Boring Components

Beacon Housing, 2,25” Dia 82BR ............. 80 Bits, 4-Hole ............................................... 82 Cone Backreamer ..................................... 84 Detectors/Transmitters/Accessories ....... 88 Drill Pipe and Accessories ........................ 86 Drill Rod and Accessories, Dry ................. 78 Fluted Cones ............................................. 90

Power Pac

Electrical Schematic ............................... 118 Engine Accessories, Kohler .................... 104 Engine, Honda .......................................... 98 Engine, Kohler CH22 ............................... 102 Engine, Kohler M16 ................................. 100 Frame and Covers .................................. 110 Fuel Tank and Accessories, Kohler ......... 106 Hydraulic Reservoir and Accessories ..... 108 Hydraulic Schematic ............................... 116 Power Hydraulics ................................... 120 Pump ...................................................... 122 Relief Cartridge ...................................... 124 Side Covers/Insulation – Kohler 16HP ....... 112 Side Covers/Insulation – Kohler 22HP ....... 114 Trick Quick Coupler ................................ 126

TP3 Trailer

Accessories ............................................. 148 Brake – Electric ....................................... 156 Brake – Hydraulic ................................... 154 Brake Hydraulics ..................................... 140 Diagram – Lights and Electric Brakes ..... 146 Diagram – Lights and Hydraulic Brakes .. 144 Drum and Hub ........................................ 138 Drum and Hub, Electric .......................... 136 Eye Spring ............................................... 134 Hydraulic Brake Actuator ....................... 150 Jack ......................................................... 152 Storage Box ............................................ 132 Tire and Wheel ....................................... 142

ID0162890

5

6

CONTENTS______________________ TP5 Trailer

Shift Lever .............................................. 164 Storage Box – Early Style ........................ 162 Trailer ..................................................... 160

Miscellaneous

Torque Information ................................ 168 Replacement O-Rings ............................. 173 Registration Card .................................... 176

ID0162890

7

DECALS

8

9

10

NOTES:

ID0134963

11

FRAME COMPONENTS

12

13

14

15

16

17

18

19

20

21

22

23

24

ROD BOX WAGON - DRY

3 14 11

3

5

10 4 3

7 5

10

4

1 4 14 2

12 9

8

8 13

8

6 15 8 6

03

ID0130493

25

ROD BOX WAGON - DRY REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

QTY

356-017 105-065 1 105-082 1 105-089 4 105-090 4 110-368 2 115-503 4 125-771 2 205-835 4 205-1128 4 205-076 205-233 205-164 205-165 125-703 356-018 1 356-024 2 356-025 2 356-026 1 183-727 1 110-639 2 183-729 1

DESCRIPTION

REMARKS

ROD BOX LOCKNUT BOLT (5/16-NC X 2-1/2") LOCKNUT BOLT (5/16-NC X3/4") SNAPPER PIN EXTERNAL KLIP RING FIBER BUSHING TIRE & WHEEL (13 X 5.00-6) SOLID TIRE (13 X 5.00-6) TIRE WHEEL VALVE STEM VALVE CAP BUSHING ROD BOX LATCH BAR HANDLE WHEEL FORK AXLE SHAFT VINYL GRIP AXLE SHAFT

INCLUDES REF NO.'S 1-17

SUPERSEDED BY 205-1128 SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

190-1719

TRAIL WHEEL BEARING KIT

INCLUDES GREASE ZERK AND 2 WHEEL BEARINGS

FOOTNOTES:

NOTE:

03

ID0130493

26

ROD BOX WAGON - WET

3 5

10 4

7

3 5

10

4

14 9

11

3

1 4

8

14 2

12 8

13

8

6

13 6

03

8

ID0126457

27

ROD BOX WAGON - WET REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

356-165 105-065 1 105-082 1 105-089 2 105-090 2 110-368 2 115-503 4 125-771 2 205-835 4 205-1128 4 205-076 4 205-233 4 205-164 4 205-165 4 125-703 8 356-166 1 356-024 2 356-025 2 356-026 1 183-727 2 110-639 2

DESCRIPTION

REMARKS

ROD BOX LOCKNUT (1/2-NC) BOLT (1/2-NC X 2-1/2") LOCKNUT (5/16-NC) BOLT (5/16-NC X 3/4 ") SNAPPER PIN (3/8") EXTERNAL KLIP RING (3/4") COMPOSITION BUSHING T/W (13 X 5.00-6, A2TL) SOLID TIRE 13 X 5.00-6 TIRE (13X 5.00-6, A2TL, F RIB) WHEEL (6.0" X 3.5") VALVE STEM (.453") VALVE CAP (.305"-32) COMPOSITION BUSHING ROD BOX LATCH BAR HANDLE WHEEL FORK AXLE SHAFT (14-5/8"LG) HANDLE GRIP

INCLUDES REF NO.'S 1-14

SUPERSEDED BY 205-1128 SEE NOT SHOWN FOR SERVICE PARTS

NOT SHOWN:

190-1719

TRAIL WHEEL BEARING KIT

INCLUDES GREASE ZERK AND 2 WHEEL BEARINGS

FOOTNOTES:

NOTE:

03

ID0126457

28

29

30

TIRES AND AXLES 8 13

12

11 10

4 9

7 6

2 5

4

3

4

4 1

1

03

ID0140433

31

TIRES AND AXLES REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

205-835 3 205-1128 3 205-076 205-233 205-164 205-165 125-703 183-733 1 183-732 1 115-503 4 351-802 1 125-771 2 105-444 1 356-025 2 105-002 1 105-065 1 105-873 2 105-003 2 110-639 2

NOT SHOWN:

190-1719

DESCRIPTION

REMARKS

TIRE AND WHEEL (13 X 5.0-6) SOLID TIRE 13 X 5.00-6 TIRE 13 X 5.00-6 WHEEL VALVE STEM VALVE CAP BUSHING REAR AXLE FRONT AXLE EXTERNAL KLIP RING CASTER FORK FIBER BUSHING WASHER HANDLE BOLT LOCKNUT FLANGE LOCK BOLT FLANGE LOCKNUT GRIP

SUPERSEDED BY 205-1128 SEE NOT SHOWN FOR SERVICE PARTS

TRAIL WHEEL BEARING KIT

INCLUDES GREASE ZERK AND 2 WHEEL BEARINGS

FOOTNOTES:

NOTE:

03

ID0140433

32

33

34

NOTES:

ID0134963

35

FLUID SYSTEMS

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

BEARING SWIVEL

2 4

6 5 1

3

04

ID0051773

51

BEARING SWIVEL REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

351-153 106-132 110-499 115-003 125-446 126-007 126-008

QTY

1 1 1 1 1 1

DESCRIPTION

BEARING SWIVEL SHLD BLT (1/2" X1-1/2",3/8-NC) EYE NUT (3/8-NC) ZERK (1/4-NF, STR) BRONZE BUSHING (.500") TAPERED BEARING (.500") TAPERED RACE (1.380")

REMARKS

INCL REF NOS 1 THRU 6

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0051773

52

53

54

55

56

57

58

WASH WAND

1

14 13

2 3 4 5 6 7 8

9 10 11 12

01

ID0141209

59

WASH WAND REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

155-242 259-197 259-363 190-179 115-190 155-088 159-088 159-089 154-233 154-753 154-249 154-271 514-021 159-082 259-353 115-170 155-709

QTY

1 1

1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

REMARKS

NOZZLE (04N) TRIGGER GUN TRIGGER GUN PARTS ASSEMBLY SEAL REPAIR KIT NIPPLE (06N-1.50) UNION (08S-06NFX) QUICK COUPLER BODY (08SF) QUICK COUPLER ADAPTER (08SF) CONNECTOR (08S-08O) HOSE (08OFX- 600"- 3000) REDUCER STEM (08O) REDUCER NUT (12OF) UNION (12O-12JFX) QUICK CONNECT BODY (12-12S) WAND (04N-04N) COLLAR (04N) O-RING (912 D90)

FAN SPRAY INCL REF NO.'S 1 THRU 5, 13 AND 14

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0141209

60

61

62

NOTES:

ID0134963

63

ELECTRICAL

64

ELECTRICAL STRIKE ALARM

13

3 5

12

3

1

14

16

7

20

6 19

11 9

4

8

2

18 15 17

10 3

03

ID0130573

65

ELECTRICAL STRIKE ALARM REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

105-185 105-297 105-832 105-834 105-836 106-462 106-048 116-283 116-376 216-011 215-274 197-903 216-023 217-041 217-720 362-620 362-623 362-718 363-270 105-874 356-101 106-454 106-220

QTY

DESCRIPTION

3 4 7 4 3 2 3 4 4 1

BOLT BOLT (1/4-NC X 3-1/4") FLG LOCKNUT (1/4-NC FLG LOCKNUT (3/8-NC) FLANGE BOLT (1/4-NC X 1/2") BOLT (3/8-NC X 1-1/4", SIL BRZ) LOCKNUT (# 10-24) RUBBER WASHER SPACER STRIKE ALARM BOX BATTERY (6V) STRIKE ALARM BOX CURRENT TRANSFORMER STROBE LIGHT BULB LIGHT COVER COIL COVER BACK COIL COVER FRONT LIGHT POLE FLG LK BOLT (3/8-NC X 1-1/2") SPACER LOCKNUT (3/8-NC, SIL BRZ) INT LK WASHER (3/8",SIL BRZ)

1 1 1 1 1 1 4 2 2 2

REMARKS

INCL BATTERY RECONDITIONED INCL BULB

INCL LIGHT BASE FULL THREADS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0130573

66

ELECTRICAL STRIKE SYSTEM TRAILER AND SKID

13 3 5 12 1 7

16 6

8

REAR VIEW OF SOCKET

18

6

2 10

20

BLACK

ORANGE G

W

BK

R WHITE

11 9

3

3

11

19

4

21

14

17

21

4

15 17

01

ID0140444

67

ELECTRICAL STRIKE SYSTEM TRAILER AND SKID REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

105-185 356-116 105-832 105-834 105-836 105-826 106-048 306-602 217-701 217-017 105-865 217-041 217-720 362-620 215-771 215-304 363-270 106-454 105-823 105-003 106-216 106-220

QTY

3 1 7 5 3 5 3 1 1 1 4 1 1 1 1 1 2 2 2 2 2

DESCRIPTION

SCREW (#10-24 X 1/2,RD SLOT HEAD) ALARM MOUNT FLG LOCKNUT (1/4-NC) FLG LOCKNUT (3/8-NC) FLG LK BOLT (1/4-NC X 1/2") FLG LK BOLT (3/8-NC X 1") LOCKNUT (#10-24) BACKUP ALARM POWER RELAY (SPST) 4-WAY SOCKET BOLT (1/4-NC X 3/4", GD8) STROBE LIGHT STROBE LIGHT BULB LIGHT COVER GROUND RECEPTACLE (.312 FEMALE) GROUND CABLE(4 GA X 13",E-E) LIGHT POLE LOCK NUT (3/8-NC,SIL BRZ) FLG LK BOLT (5/16-NC X 3/4") FLG LOCKNUT (5/16-NC) BOLT (3/8-NC X 1",SIL BRZ) INT LK WASHER (3/8",SIL BRZ)

REMARKS

TRAILER ONLY

NOT SHOWN:

214-028

WIRING HARNESS

FOOTNOTES:

NOTE:

01

ID0140444

68

69

70

71

72

GROUNDING HARDWARE 3 9 11

6

8 5 7 9 11

9 11 8

8

7 2

9

12

4

11 8

10 18

17

1 20

26 16

13 19

TO RIG

TO TRAILER

14

21

14

ORANGE

22

15 FROM GROUND ON STROBE

REAR VIEW OF SOCKET

BLUE

BLACK G

W

BK

R WHITE

FROM GROUND CABLE

25 01

24

23 ID0140141

73

GROUNDING HARDWARE REF PART NO. NUMBER

QTY

DESCRIPTION

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

106-455 106-217 183-658 215-771 215-775 215-776 215-777 259-210 274-049 106-221

5 2 8 2 1 1 2 4 AR 2

11.

12.

13.

14.

15.

16.

259-234 260-223 215-769 215-771 215-791 215-795 215-796 215-826 354-168 217-720 217-311 121-055 215-825 215-790 105-823 105-841 217-017 105-865 105-832 356-176 356-175

4 1 1 3 1 1 AR AR AR 1 1 1 AR 1 4 4 3 6 6 1 1

LOCKNUT (1/4-NC, SIL BRZ) BOLT (1/4-NC X 1", SIL BRZ) MAT STAKE GROUND RECEPTACLE GROUND ROD SLIDE DRIVER GROUNDING GRID TRAFFIC CONE ELECTRICAL HAZARD ALERT INTERNAL LOCK WASHER (1/4" , SIL BRZ) BARRIER TAPE CLIP BARRIER TAPE GROUND CLAMP GROUNDING RECEPTACLE BONDING CABLE (50') UMBILICAL CABLE (50', M-M) UMBILICAL CABLE (100', M-M) UMBILICAL CABLE (25', M-M) STROBE LIGHT & BASE BULB (12V DC) BULB (12V DC) LENS (AMBER) UNIVERSAL POWER CORD BONDING CABLE (20') FLG LD BOLT (5/16-NC X 3/4 ") CLIP NUT (5/16-NC) FEMALE CONNECTOR (4-WAY) BOLT (1/4-NC X 3/4", GD8) FLG LOCKNUT (1/4-NC) JUNCTION BOX BASE JUNCTION BOX COVER

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

REMARKS

8-WET OPTION, OBSOLETE

8-WET OPTION, OBSOLETE OBSOLETE

USE WITH REMOTE POWER SOURCE SEE FOOTNOTE 1 SEE FOOTNOTE 2 SEE FOOTNOTE 3 USE WITH REMOTE POWER SOURCE

NOT SHOWN:

FOOTNOTES:

1. REPLACEMENT BULB FOR STROBE LIGT 217-041.

2. REPLACEMENT BULB FOR STROBE LIGHT 217-310.

3. REPLACEMENT LENS FOR STROBE LIGHT 217-310.

NOTE:

01

ID0140141

74

ELECTRICAL DIAGRAM 2/15A JET TRAC

12 13

DIODE

15

WHT

WHT ORG

PLUGS

STARTER

11 BLK

GRN OR BLU BLK OR SHIELD WHT OR BRN

CURRENT TRANSFORMER

WHT

RECTIFIERREGULATOR

16

FAN

X2 X1

X3

AC B AC

14

MAG

VIO WHT

STATOR ALT.

B BLK

WHT/BLK

BLU

21

RED FUSE

BLK

ELECTRICAL STRIKE INDICATOR DEVICE CONTROL BOX

22 VOLTAGE LIMITER

ORG BLU BLK WHT

POWER

23 VOLTAGE STAKE

ORG

HAZARD STROBE

ALARMS

GRN RED

CURRENT COIL

GRN BLK WHT

BLK

20

8

RED

10

FUEL SENDER

BRN ESID RECEPTICAL ORG

VOLTAGE STAKE

24

BLK G

ORG BLK

ORG BLK

W

BK R

WHT REAR VIEW OF SOCKETS

20

ORG

27

25

BLK G W

BK

28

RED

R WHT

BLK

9 18 19 WHT

30

WHT/BLU

BLK

87

ORG WHT

86 85

17

BLK BLK RED BLK

BLK

BLK ORG

ORG

BLK ORG

ORG

26

WHT/BLK

BRN WHT S

RED

1

A M S B

2

G

S

I

VOLT METER

3

HOUR METER

4

G

I

FUEL GAUGE

6 BLK

7 5 02

BATTERY

ID0140278

75

ELECTRICAL DIAGRAM 2/15A JET TRAC REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

QTY

DESCRIPTION

215-005 1 IGNITION SWITCH 215-020 KEY (REPAIR) 216-006 1 JAM NUT (5/8-NF, NYLON) 216-007 1 COVER (5/8") 215-129 1 VOLT METER 215-415 1 LIGHT KIT (OPTION) 215-2594 1 HOUR METER 215-133 1 FUEL GAUGE 215-415 1 LIGHT KIT (OPTION) 215-256 1 BATTERY POST HARDWARE: 105-865 2 BOLT (1/4-NC X 3/4", GD8) 105-078 2 NUT (1/4-NC) 105-095 4 WASHER (1/4") 215-327 1 BATTERY CABLE (40") 116-389 1 NYLON TUBE (36") 116-126 2 TERMINAL COVER (BLK) 215-305 1 BATTERY CABLE (30") 217-532 1 FUEL SENDER 217-017 2 FEMALE CONNECTOR (4-WAY) 105-865 4 BOLT (1/4-NC X 3/4 ", GD8) 105-078 4 NUT (1/4-NC) 215-925 1 ENGINE HARNESS 217-740 1 FUSE (30A MDL) 215-211 1 FAN 215-753 1 FMC INSULATOR (2-TERMINAL) 216-019 1 IGNITION MAG MODULE 216-020 1 RECTIFIER-REGULATOR 195-253 1 STARTER 217-723 1 SOLENOID 215-490 1 WIRE (16 GA, ORANGE) 215-457 1 WIRE (16 GA, BLACK) 215-961 1 WIRE (16 GA, WHITE) 217-041 2 STROBE LIGHT ASSEMBLY 217-720 REPLACEMENT STROBE LAMP 216-023 1 CURRENT TRANSFORMER 216-011 1 STRIKE INDICATOR BOX 215-274 BATTERY (6V, LEAD/ACID) 216-012 1 VOLTAGE LIMITER 215-826 1 UMBILICAL CABLE (25', F-F) 217-701 1 POWER RELAY-SPST 306-607 1 HORN BUTTON 217-019 1 MALE CONNECTOR (4-WAY) 214-028 1 WIRING HARNESS

REMARKS

INCL KEYS

INCL FUSE

FOOTNOTES:

NOTE:

02

ID0140278

76

NOTES:

ID0134963

77

BORING COMPONENTS

78

DRILL ROD & ACCESSORIES (DRY) 12

13

2

14

4

5

8 6

3

15

2 11 1

10

7

9 16

01

ID0140148

79

DRILL ROD & ACCESSORIES (DRY) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

102-085 102-016 218-383 105-535 356-107 356-050 356-122 356-090 356-104 356-130 356-105 356-112 105-539 356-102 356-132 351-153 351-340 351-234 115-618 190-137 351-157 356-127 351-272

QTY

DESCRIPTION

1 1

BEACON (83 B/R) BEACON (ST 80 BR) BATTERY 3-PAK (12V, NR9 MERCURY) ROLL PIN (1/8 x 5/8 ") BEACON CAP 6' DRILL STEM (7/8" SL-M-F) 6' DRILL STEM (1" SL-M-F) 6' DRILL STEM (7/8" SL-M-M) BEACON HOUSING (7/8" SL-F) BEACON HOUSING (1" SL-F) DIRECTIONAL HEAD HEXAGON DIRECTIONAL HEAD ROLL PIN (3/8" X 1-3/4") GUIDE ROD (7/8" SL-F) GUIDE ROD (1" SL-F) BEARING SWIVEL ADAPTER (7/8-NC-M-7/8" SL-M) COUPLING SEAR COMPRESSION SPRING SLIP-LATCH COUPLER REPAIR KIT ADAPTER (7/8" SL-F-F) ADAPTER (1" SL-F-7/8" SL-F) SEAR UNCOUPLING TOOL

1 1 24 25 1 1 1 1 1 1 1 1 1 1 1 AR 1 1 1

REMARKS

OBSOLETE

INCL REF NO. 14 INCL REF NO. 14 INCL REF NO. 14

INCL REF NO. 14

INCL REF NO.'S 2, 12 AND 13

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140148

80

2.25" DIA 82BR BEACON HOUSING

18

11 6 12 2

13 9

15

2

14 5

17

8

16 3

4 10

16

1

7

01

SEE FOOTNOTE 3

ID0140088

81

2.25" DIA 82BR BEACON HOUSING REF PART NO. NUMBER

1.

2.

QTY

106-323 4 500-266 1 105-554 1 259-292 1 149-200 AR 117-020 1 106-121 1 259-198 1 125-084 1 102-085 157-233 218-383 356-184 1 356-187 1 355-330 1 357-635 1 355-329 1 500-077 1 155-074 1 184-250 1 105-832 2 259-291 1 354-213 1

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

DESCRIPTION

BOLT (3/8-NC X 5/8", ALN, GD8) DOWEL PIN (1/8" X 1/2") DOWEL PIN (1/8" X 3/4") STUD BOLT WRENCH (3/8-NC) NOZZLE (.070 1/4 NPT TC) COMPRESSION SPRING STUD BOLT (3/8-NC X 1-1/2") ALLEN WRENCH (5/16") DETENT BALL (1/2") BEACON 83BR O-RING (025 D70) BATTERY 5-PACK (12V, NR9 MERCURY) BEACON HOUSING (2-1/4") BEACON HOUSING (2-1/4", SLEEVE) END CAP END CAP CAVITY PLUG O-RING (127 D70) PLUG (08S, ALN) WEAR RING FLG LOCKNUT (1/4-NC) BEACON WRENCH HANDLE SLEEVE

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 4

INCL REF NO.'S 2, 5, 8, 14 & 15 INCL REF NO.'S 2, 5, 8, 14, 15 & 18

SEE FOOTNOTE 2

NOT SHOWN:

256-654 AR 259-194 AR 256-028 256-643

CLEANER, NON-CHLORINATED TIP CLEANER SET - #75 TO #49 LOCTITE - 27121, 10ML LOCTITE 680, 50ML BTL

FOOTNOTES:

1. BEFORE ASSEMBLING THESE ITEMS, USE CLEANER AND APPLY LOCTITE 242 (OR EQUIVALENT).

REFER TO OPERATOR'S MANUAL FOR COMPLETE ASSEMBLY INFORMATION. 2. BEFORE ASSEMBLING THESE ITEMS, USE CLEANER AND APPLY LOCTITE 680 (OR EQUIVALENT).

REFER TO OPERATOR'S MANUAL FOR COMPLETE ASSEMBLY INFORMATION. 3. SEE 4-HOLE BIT PAGE, 804-800, FOR OPTIONS. 4. SEE NOZZLE PAGE 4-1.0 FOR OPTIONS (1/4").

NOTE:

01

ID0140088

82

4-HOLE BITS 21 12

5

1

9 2

6

10

13 BC

11

7

3

WC

4

16

14

20

8

15

17

18

19

34-50-10BC

BIT WIDTH

HOLE QTY

3"

4 QTY

4"

THICKNESS

BEND ANGLE OF BIT

.50"

00 DEG

BC = BARRACUDA

.63"

10 DEG

WC = WELDED CARBIDE

WEAR MATERIAL

HS = HARD SURFACED DURABIT

01

ID0139859

83

4-HOLE BITS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

QTY

12.

359-154 359-156 359-158 359-160 359-162 359-164 359-166 359-168 106-323 AR 355-764 355-766 355-767 355-768 355-769 355-770 355-771 355-772 355-773 355-774 355-775 355-776 355-777 355-778 355-779 355-780 355-781 355-782 355-783 355-784 355-785 355-786 355-787 355-788 355-249

13.

355-248

14.

15.

16.

355-247 355-246 355-177 355-215 355-216 355-176 355-175 355-360 355-715 355-716 355-743 368-499 368-501

11.

17.

18.

19.

20.

21.

DESCRIPTION

34-50-00L DURABIT 34-50-10L DURABIT 34-63-00L DURABIT 34-63-10L DURABIT 44-50-00L DURABIT 44-50-10L DURABIT 44-63-00L DURABIT 44-63-10L DURABIT BOLT (3/8-NC X .625", ALN, 8.8) 34-50-00BC 34-50-00HS 34-50-00WC 34-50-10BC 34-50-10HS 34-50-10WC 34-63-00BC 34-63-00HS 34-63-00WC 34-63-10BC 34-63-10HS 34-63-10WC 44-50-00BC 44-50-00HS 44-50-00WC 44-50-10BC 44-50-10HS 44-50-10WC 44-63-00BC 44-63-00HS 44-63-00WC 44-63-10BC 44-63-10HS 44-63-10WC STEPPED BIT (3.75" WIDE CARBIDE TIPPED) STEPPED BIT (3" WIDE CARBIDE TIPPED) BIT (4" WIDE CARBIDE TIPPED) BIT (3" WIDE CARBIDE TIPPED) BIT (2.25" WIDE CARBIDE TIPPED) BIT (2.5" WIDE CARBIDE TIPPED) BIT (3" WIDE CARBIDE TIPPED) BIT (2.5" WIDE HARD FACED) SAND BIT (3" WIDE HARD FACED) SAND BIT (4" WIDE HARD FACED) SAND BIT (3" WIDE HARD FACED) SAND BIT (3" DOG LEG) 3-WING CUTTER BIT 34-63-10BC STEEP BIT 44-63-10BC STEEP BIT

REMARKS

SUPERSEDED BY 355-768 SUPERSEDED BY 355-769 SUPERSEDED BY 355-769

SUPERSEDED BY 355-769 SUPERSEDED BY 355-774 SUPERSEDED BY 355-775 SUPERSEDED BY 355-775

SUPERSEDED BY 355-775 SUPERSEDED BY 355-780 SUPERSEDED BY 355-781 SUPERSEDED BY 355-781

SUPERSEDED BY 355-781 SUPERSEDED BY 355-786 SUPERSEDED BY 355-786 SUPERSEDED BY 355-786 SUPERSEDED BY 355-786 SUPERSEDED BY 355-786 SUPERSEDED BY 359-162 SUPERSEDED BY 359-154 SUPERSEDED BY 359-162 SUPERSEDED BY 359-156 SUPERSEDED BY 359-156 SUPERSEDED BY 359-156 SUPERSEDED BY 359-156

SUPERSEDED BY 355-175

FOOTNOTES:

NOTE:

01

ID0139859

84

CONE BACKREAMER 12 14 15 16 17 9 10 11 13

5

1

2

4

3 8 5

6

7

01

ID0140506

85

CONE BACKREAMER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

355-350 355-282 355-356 355-295 106-403 106-404 106-405 105-701 355-225 355-364 259-290 355-266 500-266 105-554 354-213 355-233 355-262 106-121 355-329 500-077 102-076 102-085 155-749 218-383 220-214

QTY

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

1

DESCRIPTION

4 IN. SWEPT WING B.R. ASSY HEX SPACER (CONE REAMER) HEX REAMER STOP 4" BACKREAMER, CONE SET SCREW (5/16-NC X 3/8", .029 ORFICE SET SCREW, .042 ORIFICE SET SCREW, .062 ORIFICE SET SCREW (5/16-NC X 3/8") PULLING SUB HEX SWIVEL ASS'Y HEX WRENCH BEACON HOUSING ASSY, BACKREAMER DOWEL PIN (1/8" X 1/2 ") DOWEL PIN (1/8" X 3/4 ") ERTALYTE TUBE DRILL PIPE END CAP TRANSMITTER HOUSING CAP STUD BOLT (3/8-NC X 1-1/2") PLUG, TRANSMITTER CAVITY O-RING 82 BEACON 83 B/R BEACON O-RING (-023 D70) NEOPRENE BATTERY ASSEMBLY 83B HOUSING ASSEMBLY

REMARKS

OBSOLETE OBSOLETE

USE AS PLUG INCL REF NO.'S 10, 11 & 12, OBSOLETE OBSOLETE

OBSOLETE

NOT SHOWN:

FOOTNOTES:

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.

01

ID0140506

86

DRILL PIPE AND ACCESSORIES

5

9

10

4 8

2

15 17

6

14

1

3

7 16

12 13

01

11

ID0140678

87

DRILL PIPE AND ACCESSORIES REF PART NO. NUMBER

1.

QTY

356-151 AR 357-712 AR

2.

110-858 AR

3.

356-207 AR

4.

5.

6.

259-830 1 259-199 1 110-683 AR

7.

110-684 AR

8.

9.

10.

11.

12.

13.

14.

259-195 1 259-196 1 259-805 AR 259-205 1 355-232 2 159-087 2 165-754 356-155 1

15.

16.

116-515 356-207

17.

359-124 AR

1 1

DESCRIPTION

REMARKS

5.5' DRILL PIPE (1.21"-6-M X FM-API,L) 4.5' DRILL PIPE (1.41"-6-M X FM-API) THD PROTECTION CAP (1.41"-6-FM-API, DS) THD PROTECTION PLUG (1.41"-6-M-API) TOOL JOINT COMPOUND (2.5 GAL) COMPOUND BRUSH (#6) THD PROTECTION CAP (1.21"-6-FM-API) THD PROTECTION PLUG (1.21"-6-M-API) VISCOSITY FUNNEL VISCOSITY CUP LIQUID DRILL POLYMER (5 GAL) SCREEN SPANNER - TWO PIN SCREEN PLUG (1-1/8-NF) FILTER SCREEN GASKET FILTER SCREEN HOUSING (1.21"-6-M-API X 1.41"-6-FM-API) DRILL STEM WIPER THD PROTECTION PLUG (1.41"-6-M-API) 4.5' DRILL PIPE (1.41"-6-M X FM-API, UFE)

INCL REF NO.'S 6 & 7 INCL REF NO.'S 2 & 3

COPPER

SEE FOOTNOTE 1 SEE FOOTNOTE 1

INCL REF NO.'S 2 & 3, SEE FOOTNOTE 2, OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. FOR USE WITH POLYMER/BENTONITE MUD. 2. TO USE DRILL PIPE (259-124) ON 215JT A CONVERSION KIT MUDT BE INSTALLED. CHANGES TO THE SAVER SUB, WRENCHING AND PIPE GUIDE AREAS ARE REQUIRED.

NOTE:

01

ID0140678

88

89

90

91

92

NOTES:

ID0134963

93

POWER PAC

94

95

96

DECAL LOCATION POWER PAC 22

9 5 3 6

4 7 12

13

1 8

2 10 11

01

ID0141197

97

DECAL LOCATION POWER PAC 22 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

275-653 274-328 274-171 275-023 275-048 275-120 275-172 275-173 275-203 275-449 275-338 275-339 275-419 275-430

QTY

1 1 1 1 1 2 1 1 1 1 1 1 2

DESCRIPTION

REMARKS

DECAL KIT MODEL IDENTIFICATION CONSOLE PANEL OIL LEVEL OPERATORS INSTRUCTIONS HYDRAULIC RESERVOIR DITCH WITCH LOGOTYPE FUEL TANK (GASOLINE) BATTERY DITCH WITCH EMBLEM RETURN PRESSURE NO FLAME ALERT ACCENT STRIPE (9" LG)

INCL REF NO.'S 1 THRU 13

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0141197

98

ENGINE - HONDA

3 2

1

4

5

6

7

06

ID0109184

99

ENGINE - HONDA REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

195-1640 1 194-598 1 195-028 1 194-010 1 194-009 1 194-001 1 194-007 1 194-003 1 194-004 1 194-005 1

DESCRIPTION

REMARKS

ENGINE HONDA (GX160 4.8HP) ENGINE - HONDA (GX160K1QX) ENGINE - HONDA (GX160K1TX) FUEL TANK CAP ELEMENT SET (PRIMARY/SECONDARY) GASKET COVER MUFFLER GASKET

GASOLINE GASOLINE GASOLINE FUEL TANK AIR FILTER AIR FILTER AIR FILTER MUFFLER

NOT SHOWN:

194-011 194-002 194-006 194-008

1 1 1 1

OIL LEVEL SWITCH FUEL FILTER (04H-04H, IN-LINE) RECOIL STARTER CARBURETOR

FOOTNOTES:

NOTE:

06

ID0109184

100

ENGINE KOHLER M16

30

28 3

27

4

31

8

29 32

13 5

11 6

7

9 10

2 1

12

16 17 24

25

22 20

26

15 14 18 19

23 21

01

ID0140188

101

ENGINE KOHLER M16

REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 195-271 195-273 2. 182-136 3. 196-120 4. 196-067 5. 196-173 6. 105-702 7. 165-933 8. 351-786 9. 105-289 10. 105-073 11. 105-174 12. 105-085 13. 196-080 14. 195-951 15. 154-089 16. 154-148 17. 154-321 18. 154-696 19. 351-785 20. 116-456 21. 105-162 22. 105-047 23. 105-820 24. 105-832 25. 105-823 26. 105-003 27. 196-178 28. 196-008 29. 196-181 30. 195-757 31. 115-834 32. 105-977

1 1 1 1 2 1 1 1 1 4 4 2 2 1 1 1 1 1 1 1 4 4 4 8 8 1 4 1 1 1 1 AR 1

ENGINE ENGINE DOUBLE UNIVERSAL JOINT EXHAUST MUFFLER MUFFLER CLAMP EXHAUST PIPE ASS'Y. SET SCREW (3/8-NC X 3/8") KEY (1/4-SQ X 3/4") PUMP MOUNT ASSEMBLY BOLT (7/16-NC X 1") LOCKWASHER (7/16") BOLT (1/4-NC X 1/2") LOCKNUT (1/4-NC) THROTTLE CABLE CHOKE CONTROL CABLE CAP (3/4-JIC) BULKHEAD CONNECTOR (08 J 90) CONNECTOR (12 N/ 08 J 45) HOSE (3/4 JIC X 10") ENGINE MOUNT PLATE ISOLATION MOUNT BOLT (3/8-NC X 2-1/4") LOCKNUT (3/8-NC) FLG BOLT (1/4-NC X 3/4") FLG LOCKNUT (1/4-NC) FLG BOLT (5/16-NC X 3/4") FLG LOCKNUT (5/16-NC) EXHAUST MUFFLER MUFFLER CLAMP EXHAUST PIPE WORM CLAMP EXHAUST INSULATION TANG LOCKNUT (1-1/4 NPT)

ENDS WITH S/N 2J0641 BEGINS WITH S/N 2J0642 ENDS WITH S/N 2J0641 ENDS WITH S/N 2J0641 ENDS WITH S/N 2J0641

BEGINS WITH S/N 2J0642 BEGINS WITH S/N 2J0642 BEGINS WITH S/N 2J0642 BEGINS WITH S/N 2J0642 (25') BEGINS WITH S/N 2J0642 BEGINS WITH S/N 2J0642

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140188

102

ENGINE - KOHLER CH22

4 5 3

7 2

6 1 11 16 10 12

18 19

8

14 9

20

13 17 15

05

ID0051830

103

ENGINE - KOHLER CH22 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

QTY

194-331 1 157-630 165-809 165-813 194-313 194-314 194-321 194-323 106-353 194-316 194-318 194-320 194-322 194-324 216-029 216-045 216-048 1 217-823 165-835 2 500-2128 1 105-174 2 196-216 1 196-067 1 196-210 1 105-085 2 196-080 1 195-951 1 154-054 1 154-024 1 105-431 1 154-017 1 154-602 1 351-647 1 116-469 4 105-162 4 105-047 4 105-820 8 105-832 8 105-823 1 105-003 4

DESCRIPTION

REMARKS

KOHLER ENGINE ENGINE OIL FILTER CARBURETOR GASKET VALVE COVER GASKET AIR FILTER ELEMENT(PAPER) AIR FLTR PRECLEANER ELEM(FOAM) AIR FILTER BASE AIR FILTER COVER FLG NUT (M6-1.0) CARBURETOR REPAIR KIT STARTER ENGINE DIPSTICK FUEL PUMP OIL FILLER CAP IGNITION MODULE SPARK ADVANCE MODULE RECTIFIER REGULATOR (25 AMP) OIL PRESSURE SWITCH EXHAUST GASKET SPLINE KIT BOLT (1/4-NC X 1/2") EXHAUST MUFFLER U-BOLT CLAMP (1-1/2 ") EXHAUST PIPE LOCKNUT (1/4-NC) THROTTLE CABLE (50") CHOKE CABLE (59-1/16") CAP (06J) BK CONNECTOR (06J90) JAM NUT (9/16-NF) CONNECTOR (06N-06J) HOSE (06JFX90-13"-2250) ENGINE MOUNT SHOCK MOUNT BOLT (3/8-NC X 2/1/4") LOCKNUT (3/8-NC) FLANGE LOCK BOLT (1/4-NC X 3/4") FLANGE LOCKNUT (1/4-NC) FLANGE LOCK BOLT (5-16-NC X 3/4") FLANGE LOCKNUT (5/16-NC)

OBSOLETE

FOOTNOTES:

1.

05

FOR INFORMATION CONCERNING SPARK PLUG GAP REFER TO ITEM 3 OF TECHNICAL BITS DATED JULY 13, 1995.

(SEE 95071303).

ID0051830

104

105

106

107

108

109

110

111

112

113

114

115

116

HYDRAULIC SCHEMATIC PP 16 Q

2500 RELIEF

PUMP 0.5 CID ENGINE HIGH IDLE=3200

FILTER 15 PSI BY-PASS

OIL COOLER

FILLER BREATHER

SIGHT GLASS

FILL SCREEN

MAGNET RESERVOIR

01

ID0140253

117

REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0140253

118

119

120

121

122

123

124

RELIEF CARTRIDGE

3 6

2

4 5 1

7

PSI

02

ID0139037

125

RELIEF CARTRIDGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

QTY

DESCRIPTION

155-687 RELIEF CARTRIDGE KIT (160 PSI) 155-681 WH RELIEF CARTRIDGE KIT (500 PSI) 158-512 WH RELIEF CARTRIDGE KIT (1350 PSI) 155-679 WH RELIEF CARTRIDGE KIT (2500 PSI) 158-553 WH RELIEF CARTRIDGE KIT (3000 PSI) 500-956 WH RELIEF CARTRIDGE KIT (3000 PSI) 157-365 RP51N RELIEF CARTRIDGE (4500 PSI) 155-707 1 O-RING (910 D90) 155-749 1 O-RING (023 D70) 155-750 1 O-RING (022 D90) 500-025 AR SHIM (.010" THK) 500-318 1 COMPRESSION SPRING 157-508 1 BACKUP RING (022 D90) 500-957 1 SEAL REPAIR KIT

REMARKS

INCL REF NO'S 1 THRU 7, OBSOLETE INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7 INCL REF NO'S 1 THRU 7

SEE FOOTNOTE 1 SEE FOOTNOTE 2 INCL REF NO'S 1 THRU 3 & 6

NOT SHOWN:

FOOTNOTES:

1. REFER TO INSTALLATION DIAGRAM 052-139 FOR REPLACEMENT PROCEDURES. 2. OLD STYLE .556" OD X 1.286" LG, .120" DIA PIANO WIRE. NEW STYLE .605" OD X 1.296" LG .125" DIA STAINLESS STEEL WIRE.

NOTE:

02

ID0139037

126

127

128

NOTES:

ID0134963

129

TP3 TRAILER

130

131

132

STORAGE BOX TP3

8 12

10

10 15

19

5 6

14

16

17

2 19

7

13

11

18 6 19 2

5 1 3

9

4

01

ID0140324

133

STORAGE BOX TP3 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

QTY

190-425 326-176 2 105-825 14 105-826 4 105-845 12 106-070 4 110-219 4 115-968 4 110-502 2 110-658 2 110-598 110-503 2 115-349 1 115-399 AR 326-987 2 326-985 2 325-086 2 340-042 1 340-043 1 105-095 2 195-339 2 105-701 4 105-814 6

DESCRIPTION

STORAGE BOX CONVERSION KIT SIDE BRACKET FLANGE LOCK BOLT FLANGE LOCK BOLT FLANGE LOCKNUT SHOULDER BOLT HOLE PLUG BUTTON PLUG (3/8"-3) CAM LOCK CAM LOCK KEY PULL HANDLE GROMMET WEATHER STRIPPING STORAGE BOX STORAGE BOX LID BATTERY BOLT BATTERY STRAP BATTERY COVER FLAT WASHER WING NUT WASHER LOCKNUT

REMARKS

SEE FOOTNOTE 1

INCL. SCREWS USE 75" LEFT SIDE ONLY LEFT SIDE ONLY LEFT SIDE ONLY LEFT SIDE ONLY LEFT SIDE ONLY

NOT SHOWN:

274-012 275-306

1 1

TRANS PAC 3 MODEL-ID DECAL DITCH WITCH EMBLEM DECAL

FOOTNOTES:

1. INCL REF NO.'S 1-8, 10, 11 & 12 REFER TO STORAGE BOX INSTALLATION DIAGRAM 050-192.

NOTE:

01

ID0140324

134

135

136

DRUM AND HUB ELECTRIC TP3

1

9 8

3

5 10

4 2

6

7

02

ID0094216

137

DRUM AND HUB ELECTRIC TP3 REF PART NO. NUMBER

QTY

1 205-717 2 105-317 3 105-501 4 106-016 5 125-1056 6 105-114 7 205-671 8 125-1069 9 150-2967 10 105-270

1 HUB & DRUM ASSEMBLY 1 CASTLE NUT (1-NF) 1 COTTER PIN (.125" X 2.0") 1 SPINDLE WASHER (1.062") 1 TAPERED BEARING SET (1.063") 5 LUG NUT (1/2-NF) 1 HUB CAP (1.982") 1 TAPERED BEARING SET (1.378") 1 GREASE SEAL (2.565 OD X 1.719 ID) 5 LUG BOLT (1/2-NF X 1-3/4")

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 5 (RACE ONLY), 8 (RACE ONLY) & 10

TORQUE TO 80-95 FT-LB

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0094216

138

DRUM AND HUB

1

9 3

8

10 5 4 2

6

7

03

ID0113086

139

DRUM AND HUB REF PART NO. NUMBER

QTY

1 205-717 2 105-317 3 105-501 4 106-016 5 125-1056 6 105-114 7 205-671 8 125-1069 9 150-2967 10 105-270

1 HUB & DRUM ASSEMBLY 1 CASTLE NUT (1-NF) 1 COTTER PIN (.125" X 2.0") 1 SPINDLE WASHER (1.062") 1 TAPERED BEARING SET (1.063") 5 LUG NUT (1/2-NF) 1 HUB CAP (1.982") 1 TAPERED BEARING SET (1.378") 1 GREASE SEAL (2.565 OD X 1.719 ID) 5 LUG BOLT (1/2-NF X 1-3/4")

DESCRIPTION

REMARKS

INCLUDES REF NO.'S 5 (RACE ONLY), 9 (RACE ONLY) & 8

TORQUE TO 80-95 FT-LB

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0113086

140

141

142

143

144

145

146

147

148

ACCESSORIES TP14

1

12

10

12 11

6

2

8

3

9

7

4

5

13

02

ID0093413

149

ACCESSORIES TP14

REF PART NO. NUMBER

QTY

1. 110-650 AR 2. 110-527 3 3. 110-129 1 4.

217-744 1 217-718 5. 205-009 AR 205-024 AR 6. 206-344 AR 206-339 AR 7. 110-032 8. 110-320 9. 205-027 AR 10. 105-357 2 11. 105-370 2 12. 105-359 4 13. 110-050 AR

DESCRIPTION

REMARKS

TIE DOWN STRAP POP RIVET REGISTRATION HOLDER TRAILER ELECTRIC BRAKE CONTROLER NON-A B S BRAKES MASTER CYLINDER ACTUATED A B S BRAKES ELECTRONIC INERTIA ACTUATED BALL (2" DIA) BALL (2-5/6" DIA) COUPLER (FOR 2" BALL)INCL REF NO.'S 7 AND 8 WITH 4" HOLE SPACING COUPLER (FOR 2-5/16" BALL)OBSOLETE, INCL REF NO.'S 7 AND 8 WITH 4" HOLE SPACING SPRING CLIP PIN LOCK PIN CHAIN OBSOLETE LUNETTE (3" ID) TORQUE TO 160 FT-LB LOCKNUT (5/8-NC) BOLT (5/8-NC X 5-1/2,GD 8) WASHER (5/8) CHAIN BOOMER (5/16" TO 3/8")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0093413

150

151

152

153

154

155

156

157

158

NOTES:

ID0134963

159

TP5 TRAILER

160

161

162

163

164

165

166

NOTES:

ID0134963

167

MISCELLANEOUS

168

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

169

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

170

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

171

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

172

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

173

174

175

ID0040564

176

ID0135281