Ditch Witch 1220 Parts Manual 053-434 PDF

1220

Parts Manual

CMW

®

Issue 8

053-434

1

1220 ISSUE NO. 08PL-08/14 For Replacement Copy Order P/N 053-434

This manual contains information concerning the following models: 1220 Trencher

Copyright 1994, 1995, 1996, 2012, 2014 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

ID0040698

2

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment. 

Descriptions and specifications in this book were current at publication. However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.



Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.



Footnotes provide more information to help you identify parts shown in the manual.



Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.



Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts:  Specify parts you need by part number and description, not by illustration reference numbers.  Have equipment model and serial number on hand to help ensure you get the right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 03

ID0128552

3

4

WARRANTY__________________________ DW WARRANTY Policy July, 2005

POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by The Charles Machine Works, Inc. (CMW) that fail due to a defect in material or workmanship within one (1) year of first commercial use (Exception: 2 years for all SK500 Attachments). Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY All incidental or consequential damages.

All defects, damages, or injuries caused by misuse, abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

All engines and engine accessories (these are covered by original manufacturer’s warranty).

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part

by CMW or its authorized dealer. CMW will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. CMW reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or CMW. Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact CMW’s Product Support Department, P.O. Box 66, Perry, OK 73077-0066, or contact your local Ditch Witch dealer.

Ver. 03

ID0134872

5

CONTENTS______________________ Decals Decal Location - 1220 ................................. 8 Engine Components Engine - Honda ........................................ 20 Engine - Kohler ........................................ 16 Remote Air Filter - Honda ......................... 22 Remote Air Filter - Kohler .......................... 18 Power Train Drive Axle & Tires .................................... 26 Gearbox ................................................... 30 Ground Drive Gearbox ............................ 28 Frame Components Control Tower .......................................... 36 Handle Bar ............................................... 38 Frame Parts ............................................. 34 Switch Bracket ......................................... 40 Control Components Axle Locking Linkage ............................... 50 Crowd Control Linkage ............................ 44 Dig Belt Clutch ......................................... 48 Pump Belt Clutch ..................................... 46

Digging Components Backfill Blade ......................................... 106 Boom - 24” .................................................88 Boom – 30” ...............................................90 Boom - 36” .................................................92 Dig Chain - 33K, 2PS .................................. 96 Dig Chain - 33K, 4PS .................................. 98 Dig Chain - Alligator 33k, 2PS 33K ............... 100 Dig Chain - Shark 35K (Old) ....................... 102 Dig Chain - Shark 35K (New) ...................... 104 Outboard Bearing - 6” ............................... 86 Pivot - 6” ...................................................84 Trench Cleaner ........................................ 94

Miscellaneous Bolt/Nut Torque Chart ............................ 110 Filters ..................................................... 114 Optional Kits .......................................... 114 Parts Manual Change Request .............. 115 Related Publications .............................. 114 Replacement O-Ring Chart .................... 113 Warranty Registration ............................ 120

Hydraulics Ground Drive Hydraulics .......................... 62 Hydraulic Control Valve ............................ 60 Hydraulic Cylinder .................................... 66 Hydraulic Pump........................................ 58 Hydraulic Schematic ................................ 54 Pivot Hydraulics ...................................... 64 Pump & Reservoir Hydraulics ................. 56 Electrical Electrical Diagram - Honda - Begins............. 70 Electrical Diagram - Honda - Ends ............... 72 Electrical Diagram - Kohler - Begins ............. 74 Electrical Diagram - Kohler - Ends ............... 76 Electrical Schematic - Honda ..................... 78 Electrical Schematic - Kohler ..................... 80

ID0040857

6

7

DECALS

ID0135069

8

DECAL KIT 275-690 1220

12 14

10

11 7

16

23 3 15 14

4 24

6 5

2

9

13 19

3

23

1

17

18 21 8 21 22 20

3.00

7.00

14

1220

.25

17

2.05

01

ID0152602

9

DECAL KIT 275-690 1220

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

803-806 275-690 274-011 1 274-081 1 274-472 2 274-159 1 274-160 1 275-023 1 275-043 1 275-097 1 275-120 1 275-173 1 275-230 4 275-232 1 275-306 1 275-308 2 275-419 1 275-428 1 275-430 AR 275-430 AR 275-476 1 274-208 1 274-318 4 275-355 1 274-442 3 274-724 1

DESCRIPTION

REMARKS

LOCATION DIAGRAM DECAL KIT DECAL (COLD START CLUTCH) ENGINE STOP DECAL 1220 MODEL-ID DECAL CONSOLE PANEL DECAL LUBRICATION CHART OIL LEVEL DECAL CHAIN TENSION DECAL DANGER CHAIN AND AUGER DECAL RESERVOIR DECAL (THF) FUEL TANK (GASOLINE) DECAL WARNING STRIPE (1.750" X 18") DANGER (1.750" X 18") DITCH WITCH EMBLEM DECAL DITCH WITCH-ID DECAL WARNING FLAMMABLE DECAL AXLE LOCK DECAL ACCENT STRIPE (1-7/16") ACCENT STRIPE (1-7/16") DIGGING CHAIN DECAL FUEL SHUTOFF ALERT TIE-DOWN/LIFT LOCATION CAUTION HOT PARTS LIFT LOCATION NO DIG

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0152602

10

DECAL KIT 275-690 1220

10

.125

3.0

1.62 .5

.25

15 10

15 .75

9

14

24

17 8 .25 .25

.25

.25

.25

12

.25

.25

.25

12 11

.25 11

11

11

12

12 .25

.25

.25

11 .25

01

.25

.25

ID0152602

11

DECAL KIT 275-690 1220

12 14

10

11 7

16

23 3 15 14

4 24

6 5

2

9

13 19

3

23

1

17

18 21 8 21 22 20

3.00

7.00

14

1220

.25

17

2.05

01

ID0152602

12

DECAL KIT 275-690 1220

REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

QTY

803-806 275-690 274-011 1 274-081 1 274-472 2 274-159 1 274-160 1 275-023 1 275-043 1 275-097 1 275-120 1 275-173 1 275-230 4 275-232 1 275-306 1 275-308 2 275-419 1 275-428 1 275-430 AR 275-430 AR 275-476 1 274-208 1 274-318 4 275-355 1 274-442 3 274-724 1

DESCRIPTION

REMARKS

LOCATION DIAGRAM DECAL KIT DECAL (COLD START CLUTCH) ENGINE STOP DECAL 1220 MODEL-ID DECAL CONSOLE PANEL DECAL LUBRICATION CHART OIL LEVEL DECAL CHAIN TENSION DECAL DANGER CHAIN AND AUGER DECAL RESERVOIR DECAL (THF) FUEL TANK (GASOLINE) DECAL WARNING STRIPE (1.750" X 18") DANGER (1.750" X 18") DITCH WITCH EMBLEM DECAL DITCH WITCH-ID DECAL WARNING FLAMMABLE DECAL AXLE LOCK DECAL ACCENT STRIPE (1-7/16") ACCENT STRIPE (1-7/16") DIGGING CHAIN DECAL FUEL SHUTOFF ALERT TIE-DOWN/LIFT LOCATION CAUTION HOT PARTS LIFT LOCATION NO DIG

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0152602

13

DECAL KIT 275-690 1220

10

.125

3.0

1.62 .5

.25

15 10

15 .75

9

14

24

17 8 .25 .25

.25

.25

.25

12

.25

.25

.25

12 11

.25 11

11

11

12

12 .25

.25

.25

11 .25

01

.25

.25

ID0152602

14

NOTES:

ID0134963

15

ENGINE COMPONENTS

16

17

18

19

20

21

22

23

24

NOTES:

ID0134963

25

POWER TRAIN

26

DRIVE AXLE AND TIRES

3

23

14

22

1 17

6 9

19

18

11

16

4 13

10 15 12 3

5 25 24

5 25 25 24 1

14

8

25 7 8

7

2 21 20

01

ID0153772

27

DRIVE AXLE AND TIRES REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

QTY

105-151 2 105-054 10 105-046 2 110-056 1 105-702 2 105-711 2 105-834 6 105-826 6 115-003 1 115-637 1 115-638 1 125-708 1 161-086 1 161-087 2 105-171 10 161-088 1 161-089 1 165-935 1 166-108 1 181-823 1 205-165 AR 205-776 1 205-763 1 205-777 1 205-764 1 155-912 1 115-251 1 125-053 2 110-396 4

DESCRIPTION

REMARKS

LOCKNUT (7/16-NC) LUG NUT (7/16-NF) BOLT (7/16-NC X 2-1/4") MACHINERY BUSHING (1-1/4") SET SCREW (3/8-NC X 3/8") SET SCREW (5/16-NF X 3/8") FLG LOCKNUT (3/8-NC) FLG LOCK BOLT (3/8-NC X 1") ZERK (1/4-NF) COMPRESSION SPRING COMPRESSION SPRING LOCK COLLAR AXLE WHEEL HUB LUG BOLT (7/16-NF X 1-3/8") LOCK HUB DRIVE HUB KEY (1/4" X 1") GROUND DRIVE GEARBOX BUSHING VALVE CAP (.305"-32) T/W (16 X 6.50-8, B4TL, L) T/W (16 X 6.50-8, TYR, L) T/W (16 X 6.50-8, B4TL, R) T/W (16 X 6.50-8, TYR, R) VENT PLUG (02N) REDUCER (06N-02NF) BEARING (BALL) FLANGETTE

NOT SHOWN:

205-173 205-816 205-144 205-227 205-164 184-209

2

2

TYRFIL (24 LBS/TIRE) TIRE AND WHEEL SOFTRAC TIRE (18.5 X 8.50-8) WHEEL VALVE STEM SPACER

SEE FOOTNOTE 1

FOOTNOTES:

1-USED WITH, 205-861, SOFTRAC TIRE AND WHEEL

NOTE:

01

ID0153772

28

29

30

31

32

NOTES:

33

FRAME COMPONENTS

ID0135068

34

FRAME PARTS

13

27

21 22

12 20 24

18

3

26

3 8

13

23

10

23

11 29 7 5

15 28

3

9 4 23

19 13

16

03

3

17 1

6

13 1

2 3

4

3

14

13

25

ID0139083

35

FRAME PARTS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

QTY

106-039 4 105-841 3 105-823 24 105-825 4 106-038 15 115-483 2 115-503 1 183-466 1 183-472 1 205-835 1 205-1128 1 205-843 1 205-076 205-233 125-703 307-100 1 307-109 1 105-826 12 362-712 1 362-710 1 362-711 1 362-448 1 307-031 1 110-110 2 307-012 1 363-431 1 105-003 2 116-277 1 307-113 1 105-834 16 105-117 2 307-018 1 307-116 1 105-822 1 307-114 1 116-342 1 105-873 3

DESCRIPTION

NUTZERK (3/8") CLIP NUT (5/16-NC) FLG LK BOLT (5/16-NC X 3/4") FLG LK BOLT (3/8-NC X 3/4") NUTSERT (5/16-NC) EXTERNAL KLIP RING EXTERNAL KLIP RING AXLE PIN TRAIL TIRE & WHEEL (13 X 5.0-6) SOLID TIRE 13 X 5.0-6 TRAIL TIRE & WHEEL (13 X 5.0-6) TIRE (13 X 5.0-6, 2 PLY) WHEEL (3.5" X 6") BEARING BUSHING FRAME ENGINE DECK FLG LK BOLT (3/8-NC X 1") COVER ENGINE COVER (LEFT) ENGINE COVER (RIGHT) CYLINDER COVER PANEL MOUNT TAB PLUG (2-17/32") GEARBOX MOUNT BRACKET GEARBOX MOUNT BRACKET FLG LOCKNUT (5/16-NC) SPOILS FLAP SPOILS FLAP BAR FLANGE LOCKNUT WASHER (5/16") PAN PAN FLG LK BOLT (5/16-NC X 1/2") CLAMP BAR MOUNT PAD FLG LK BOLT (5/16-NC X 1")

REMARKS

SUPERSEDED BY 205-1128 SEE NOT SHOWN FOR SERVICE PARTS OBSOLETE, WITH TYRFIL INCL BEARING BUSHING

OBSOLETE

OBSOLETE

NOT SHOWN:

205-173

TYRFIL

OBSOLETE, USE 8 LBS. PER TIRE

190-1719

TRAIL WHEEL BEARING KIT

INCLUDES GREASE ZERK AND 2 WHEEL BEARINGS

FOOTNOTES:

NOTE:

03

ID0139083

36

37

38

39

40

41

42

NOTES:

ID0134963

43

CONTROL COMPONENTS

44

45

46

47

48

DIG BELT CLUTCH 1

5

4 3

6

2 7 26

8

22

25

23 24

6 11

19

5 9

20 3

21

17 27

16 18 10 15

14 12

02

13

ID0139011

49

DIG BELT CLUTCH REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

QTY

110-465 1 125-430 1 505-113 2 105-525 1 160-350 2 105-093 2 361-915 1 361-913 1 105-075 1 105-886 1 105-511 1 170-314 1 105-047 1 307-027 1 105-834 2 115-499 1 105-826 2 125-407 1 115-581 1 308-158 1 361-924 1 105-065 1 180-050 1 105-002 1 361-914 1 110-096 AR 105-118 AR

DESCRIPTION

REMARKS

KNOB (1/2-NC, ORANGE) BRONZE BUSHING LOCKNUT (3/8-NF) ROLL PIN (3/16" X 1-1/4") BALL JOINT (3/8-NF) NUT (3/8-NF) LEVER ROD ASSEMBLY CLUTCH ROD BOLT (3/8-NC X 2") WASHER (3/8") DOWEL PIN (1/4" X 1/2") BELT IDLER ROLLER LOCKNUT (3/8-NC) CLUTCH PIVOT ASSEMBLY FLG LOCKNUT (3/8-NC) KLIP RING (1") FLG LK BOLT (3/8-NC X 1") BRONZE BUSHING COMPRESSION SPRING SPRING ROD BELT CLUTCH ASSEMBLY LOCKNUT (1/2-NC) SLEEVE CAP SCREW (1/2-NC X 2-1/4") LEVER MACHINERY BUSHING (1/2") WASHER (3/8")

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0139011

50

AXLE LOCKING LINKAGE

9

14

17 18 10 15 4

11

1

7 12 3

13

7 2 8 16

5

6

01

ID0139066

51

AXLE LOCKING LINKAGE REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

QTY

105-002 1 105-047 1 105-065 1 105-525 1 105-834 2 105-826 2 105-093 2 110-102 1 110-377 1 125-430 1 160-350 1 180-050 1 361-912 1 361-914 1 361-915 1 365-110 1 505-113 1 110-096 AR

DESCRIPTION

REMARKS

CAP SCREW (1/2-NC X 2-1/4") LOCKNUT (3/8-NC) LOCKNUT 1/2-NC) ROLL PIN (3/16" X 1-1/4") FLG LOCKNUT (3/8-NC) FLG LK BOLT (3/8-NC X 1") NUT (3/8-NF) ROD END (3/8-NF, FM) KNOB (1/2-NC, BLUE) BRONZE BUSHING BALL JOINT (3/8-NF) SLEEVE LINKAGE LEVER LEVER ROD ASSEMBLY SHIFT ROD ASSEMBLY LOCKNUT (3/8-NF) MACHINERY BUSHING (1/2")

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139066

52

NOTES:

ID0134963

53

HYDRAULICS

ID0135071

54

55

56

57

58

59

60

61

62

GROUND DRIVE HYDRAULICS 1020 AFTER S/N 1L2232

2 2 3

3

1

5 4

4

01

ID0139075

63

GROUND DRIVE HYDRAULICS 1020 AFTER S/N 1L2232 REF PART NO. NUMBER

1.

2.

3.

4.

5.

QTY

158-756 500-823 515-112 154-227 154-421 106-204

1 2 2 2 2

DESCRIPTION

REMARKS

HYDRAULIC MOTOR SEAL REPAIR KIT HOSE (06O45-06O90-90-23"-3000) CONNECTOR (08S-06O90) CONNECTOR (10S-06O90) BOLT (1/2-NC X 1-1/2", ALN HD)

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0139075

64

PIVOT HYDRAULICS

6 2

16

4 8

1

11 3 12

15

20 19 10

9

5

17 7 10 21 14 7 13 14

TO CASE DRAIN ON PUMP

01

ID0138990

65

PIVOT HYDRAULICS REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

1 2 2 2 2 1 2 1 1 2

LOCKNUT (3/8-NC) WASHER (3/8") BOLT (1/4-NC X 2-1/2") SPRING WASHER (3/8") FLG LOCKNUT (1/4-NC) KNOB (1/2-NC, GREEN) COMPOSITION BUSHING CONNECTOR LINK (#50) CYL (3.0" X 1.187" X 7.250") CONNECTOR (06S-06J) 0-RING (906 D90) CONNECTOR (06S-06J90) 0-RING (906 D90) GROMMET EDGING (1/4") HOSE (O60F X 90M - 13" - 3000) HOSE (06JFX-45"-2250) SPACER LEVER CLEVITE BUSHING WASHER (1/4") HYD CONTROL VALVE (1-SPOOL) BRANCH TEE (06SFX-06JFX-06J) THERMAL RELIEF VALVE

BEGINS WITH S/N 1P1401 (1020H) BEGINS WITH S/N 1P1429 (1020K) BEGINS WITH S/N 1P1501 (1220H)

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

105-047 105-118 105-224 105-805 105-832 110-374 125-435 130-101 151-115 154-076 155-705 154-057 155-705 115-663 515-376 154-592 181-600 361-906 125-713 105-095 158-598 514-350 514-362

2 1 1 2 2 1 1 1 1 1 1

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0138990

66

67

68

NOTES:

ID0134963

69

ELECTRICAL

ID0135070

70

71

72

73

74

75

76

77

78

79

80

81

82

NOTES:

ID0134963

83

DIGGING COMPONENTS

84

85

86

OUTBOARD BEARING - 6" STANDARD

7 8 8

10

9 2 3 11 13 6 5 1 4

N

12

803-784

87

OUTBOARD BEARING - 6" STANDARD REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

190-582 307-250 320-264 125-005 115-514 115-513 105-475 105-045 307-202 320-265 105-845 105-826 105-825 145-309 320-267 166-160 166-506 305-483 157-904

QTY

1 1 1 1 1 1 1 1 1 1 7 3 4 1 1

DESCRIPTION

OUTBOARD BRNG CONVERSION KIT BEARING SUPPORT BEARING SUPPORT BALL BEARING (1.378") INTERNAL SNAP RING (2.812") EXTERNAL SNAP RING (1.375") WASHER (1/2") LOCK BOLT (1/2-NC X 1-1/4", NLK) BEARING ARM BRACKET BEARING ARM BRACKET FLG LOCKNUT (3/8-NC) FLG LOCK BOLT (3/8-NC X 1") FLG LOCK BOLT (3/8-NC X 3/4") SPOILS AUGER SPOILS AUGER GEARBOX GEARBOX GREASE CAP (5500-7000#) HOLE PLUG (2-1/2")

REMARKS

INCL REF NO'S 1 - 10 & 13 ENDS WITH S/N 1X0437 BEGINS WITH S/N 1X0438

ENDS WITH S/N 1X0437 BEGINS WITH S/N 1X0438

ENDS WITH S/N 1X0437 BEGINS WITH S/N 1X0438 ENDS WITH S/N 1X0437 BEGINS WITH S/N 1X0438 ENDS WITH S/N 1X0437 BEGINS WITH S/N 1X0438

FOOTNOTES

NOTE:

N

803-784

88

24"BOOM-1.654"P, 6.8" ROLLER ENDS WITH CMW S/N:

17 8 9 11

2

7

12

16 10

14

15

6 1

3

5

13

4

4

04

ID0148162

89

24"BOOM-1.654"P, 6.8" ROLLER ENDS WITH CMW S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

141-792 105-136 4 105-379 1 105-076 1 105-833 5 106-033 1 106-034 1 105-1125 1 115-464 1 125-009 1 141-786 1 142-755 1 142-754 180-445 1 141-325 1 141-282 1 115-157 1 115-003 1 115-001 1 105-1126 1

DESCRIPTION

ROLLER BOOM 24" BOLT (1/2-NC X 3-1/2", GD8) LK BOLT (3/4-NC X 1-1/4", NLK) BOLT (1/2-NC X 3") FLG LOCKNUT (1/2-NC) JAM NUT (1-NC) SET SCREW (1-NC X 6", SQ) DIRT SHIELD INTERNAL SNAP RING (3.149") BALL BEARING (1.125", SQ) ROLLER BOOM (24") TAIL ROLLER (1.654" C6.8") TAIL ROLLER (1.654" C6.8") IDLER SHAFT (1.125" SQ X 1.937") CLEANER SUPPORT RESTRAINT BAR (24") PLUG (02N, SOC) ZERK (1/4-NF, STR) ZERK (02N) DIRT SHIELD

REMARKS

INCL REF NO.'S 1, 2, 4 THRU 12, 15, 16 & DECAL

BOOM REQUIRES FOUR

INCL REF NO.'S 7, 8, 9, 11, & 17 ENDS WITH S/N

NOT SHOWN:

275-043

1

CHAIN TENSION DECAL

FOOTNOTES:

NOTE:

04

ID0148162

90

30" BOOM - 1.654"P, 6.8 ROLLER

7 8

9

11

2

16

7

12

10

14

15 6 1

3

5 4

4

13

F

803-075

91

30" BOOM - 1.654"P, 6.8 ROLLER REF PART NO. NUMBER

QTY

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

4 1 1 5 1 1 2 1 1 1 1

12.

13.

14.

15.

16.

143-093 105-136 105-379 105-076 105-833 106-033 106-034 184-037 115-464 125-009 143-096 142-755 142-754 180-445 141-325 319-414 141-318 115-157 115-003 115-001

NOT SHOWN: 275-043

DESCRIPTION

ROLLER BOOM (30") BOLT (1/2-NC X 3-1/2", GD8) LK BOLT (3/4-NC X 1-1/4", NLK) BOLT (1/2-NC X 3") FLG LOCKNUT (1/2-NC) JAM NUT (1-NC) SET SCREW (1-NC X 6", SQ) DIRT SHIELD INTERNAL SNAP RING (3.149") BALL BEARING (1.125", SQ) ROLLER BOOM (30") TAIL ROLLER (1.654" C 6.8") TAIL ROLLER (1.654"C 6.8") IDLER SHAFT (1.125" SQ X 1.937") CLEANER SUPPORT 6" PIVOT RESTRAINT BAR (30") PLUG (02N, SOC) ZERK (1/4-NF, STR) ZERK (02N)

1 1 1 1 1 2 2

1

REMARKS

INCL REF NO.'S 1, 2, 4 THRU 12, 15, 16 & DECAL

BOOM REQUIRES FOUR

INCL REF NO.'S 7-9 & 11 ENDS WITH S/N 1X0652 BEGINS WITH S/N 1X0653

EARLY STYLE

CHAIN TENSION DECAL

FOOTNOTES

NOTE:

F

803-075

92

36" BOOM - 1.654" P. ROLLER 6.8" ENDS WITH S/N

17 8 9 11

2

7

16

12 10 14

15

6

3

5

1

4 4

13

08

ID0148222

93

36" BOOM - 1.654" P. ROLLER 6.8" ENDS WITH S/N REF PART NO. NUMBER

QTY

DESCRIPTION

141-791 ROLLER BOOM (36") 1. 105-136 4 BOLT (1/2-NC X 3-1/2", GD8) 2. 105-379 1 BOLT (3/4-NC X 1-1/4") 3. 105-076 1 BOLT (1/2-NC X 3") 4. 105-833 5 FLG LOCKNUT (1/2-NC) 5. 106-033 1 JAM NUT (1-NC) 6. 106-034 1 SET SCREW (1-NC X 6", SQ) 7. 105-1125 1 DIRT SHIELD 8. 115-464 1 INTERNAL SNAP RING (3.149") 9. 125-009 1 BALL BEARING (1.125" SQ) 10. 141-785 1 ROLLER BOOM (36") 11. 142-755 1 TAIL ROLLER (1.654"P, 6.8") 142-754 TAIL ROLLER (1.654"P, 6.8") 12. 180-445 1 IDLER SHAFT 13. 141-325 1 RESTRAINT SUPPORT 303-759 1 6" PIVOT 14. 141-155 1 RESTRAINT BAR (36") 15. 115-157 1 PLUG (02N, ALN) 16. 115-003 1 ZERK (1/4-NF, STR) 115-001 2 ZERK (02N) 17. 105-1126 1 DIRT SHIELD

REMARKS

INCL REF NO.'S 1, 2, 4 THRU 12, 16, 17 & DECAL

BOOM REQUIRES FOUR

INCL REF NO.'S 7, 8, 9, 11 AND 17 ENDS WITH S/N 1X0652 BEGINS WITH S/N 1X0653

EARLY STYLE

NOT SHOWN:

275-043 1 CHAIN TENSION DECAL

FOOTNOTES:

NOTE:

08

ID0148222

94

TRENCH CLEANER

1

1

2 3 6 12

1

5

4

6 8

8

10

7

9

11

01

ID0138971

95

TRENCH CLEANER REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

100-180 050105-065 105-071 141-287 141-290 141-134 105-279 141-289 105-136 141-288 105-076 141-284 141-319 141-380 141-325 115-809 116-709

QTY

7 2 1 1 1 2 2 4 2 1 1 1 1 1 2 2

DESCRIPTION

REMARKS

MECHANICAL CLEANER KIT ASSEMBLY INSTRUCTIONS LOCKNUT (1/2-NC) WASHER (1/2") SHOE BEAM SHOE (4") SHOE (6") CARRIAGE BOLT (1/2-NC X 3") REAR LINK BOLT (1/2-NC X 3-1/2", GD 8) FRONT LINK BOLT (1/2-NC X 3") CLEANER BAR (13") CLEANER BAR (20") CLEANER BAR (27") CLEANER SUPPORT SPRING SPRING

INCL REF #'S 1-3,

5-9,

& 12

SEE FOOTNOTE 1

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1-REF #10 & REF #11 ARE NOT PART OF 100-180 TRENCH CLEANER KIT

NOTE:

01

ID0138971

96

DIG CHAIN 1.654P33K2PS

12 2 11 10

13

2

1

9

14

1

3

4 8

6

5 7

07

ID0049672

97

DIG CHAIN 1.654P33K2PS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

QTY

105-099 AR 105-047 AR 137-003 AR 137-014 AR 137-015 AR 137-016 AR 137-018 AR 135-002 AR 135-1027 AR 137-005 AR 137-006 AR 135-007 AR 136-024 AR 135-1230 AR 136-025 AR 135-1231 AR 181-650 AR 181-651 AR 105-162 AR 105-183 AR

DESCRIPTION

REMARKS

BOLT (3/8-NC X 7/8") LOCKNUT (3/8-NC) ROLLER LINK (33K) 33K 2P DIG CHAIN 16P (2' 3") 33K 2P DIG CHAIN 52P (7' 4") 33K 2P DIG CHAIN 62P (8' 9") 33K 2P DIG CHAIN 92P (12' 11") DIG CHAIN PIN (33K) 33K MASTER PIN TOOTH SIDEBAR - KEY (33K) TOOTH SIDEBAR - HEAD (33K) LOCK KEY LEFT DIGGING TOOTH DURATOOTH, LEFT 3/16" 33/35K RIGHT DIGGING TOOTH DURATOOTH, RIGHT 3/16" 33/35K SPACER (1.395") SPACER (1.235") BOLT (3/8-NC X 2-1/4") BOLT (3/8-NC X 2-1/2", GD8)

SEE FOOTNOTE 1

USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE. USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES.

SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 2 SEE FOOTNOTE 3

NOT SHOWN:

FOOTNOTES:

1. USED WITH NO CHAIN SPACER (SEE FOOTNOTE 2) 2. USED WITH ONE INSIDE TOOTH. 3. USED WITH ONE OUTSIDE TOOTH. 4. CHAIN SPACERS (REF NO'S 11 & 12) ARE USED ON LEAD BOLTS.

NOTE:

07

ID0049672

98

DIG CHAIN 1.654P33K4PS

6

12

2

12 1

15

14 2

16

12 1

5

1

1

2

1 11

1 17 14 13

10 12

15 8 1 16

9

7

4

3

09

ID0049673

99

DIG CHAIN 1.654P33K4PS REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

QTY

105-047 AR 105-099 AR 135-002 AR 135-1027 AR 131-035 AR 105-162 AR 105-183 AR 135-007 AR 137-008 AR 137-009 AR 137-010 AR 137-011 AR 137-017 AR 136-025 AR 135-1231 AR 136-024 AR 135-1230 AR 105-098 AR 136-029 AR 105-075 AR 181-650 AR 181-651 AR

DESCRIPTION

LOCKNUT (3/8-NC) BOLT (3/8-NC X 7/8") DIG CHAIN PIN (33K) 33K MASTER PIN 33K DIG CHAIN STATION 2P BOLT (3/8-NC X 2-1/4") BOLT (3/8-NC X 2-1/2", GD8) LOCK KEY PLAIN SIDEBAR - KEY (33K) PLAIN SIDEBAR - HEAD (33K) 33K 4P DIG CHAIN 16P (2' 3") 33K 4P DIG CHAIN 52P (7' 4") 33K 4P DIG CHAIN 62P (8' 9") RIGHT DIGGING TOOTH DURATOOTH RIGHT 3/16" 33/35K LEFT DIGGING TOOTH DURATOOTH LEFT 3/16" 33/35K BOLT (3/8-NC X 3") TOOTH SPACER (1") BOLT (3/8-NC X 2") SPACER (1.395") SPACER (1.235")

REMARKS

SEE FOOTNOTE 3

USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE. USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES. SEE FOOTNOTE 4 SEE FOOTNOTE 4

OBSOLETE OBSOLETE

OBSOLETE OBSOLETE SEE FOOTNOTE 1 FOR 6" WIDTHS SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. USED WITH ONE INSIDE TOOTH AND CHAIN SPACER. 2. CHAIN SPACERS (REF NOS 16 AND 17) ARE USED ON LEAD BOLTS. 3. USED WITH NO CHAIN SPACER (SEE FOOTNOTE 4).

4. USED WITH ONE INSIDE TOOTH.

NOTE:

09

ID0049673

100

DIG CHAIN ALGTR1.654P33K2PS BO

6 3

2

8

7

4 6

6

5

4

1

6 9

5

2

5 9

13 10 5 4

10

6

4 4

11 12

NOTE: THIS PATTERN 4 TIMES. END WITH TWO BIT HOLDERS ON OUTSIDE.

09

ID0049675

101

DIG CHAIN ALGTR1.654P33K2PS BO REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

QTY

DESCRIPTION

133-150 33K 2P ALG B/O 52P 4.0 133-151 33K 2P ALG B/O 68P 4.0 137-015 1 33K 2P DIG CHAIN 52P (7' 4") 137-014 1 33K 2P DIG CHAIN 16P (2'3") 181-650 36 SPACER (1.395") 136-163 4 RIGHT BIT HOLDER 105-814 52 FLG LOCKNUT (3/8-NC) 500-003 36 BOLT (3/8-NC X 2-3/4") 136-164 18 CENTER BIT HOLDER 136-112 26 CLIP RETAINER 136-113 26 INSERT BIT - CARBIDE TIPPED 131-259 26 INSERT BIT - CARBIDE TIPPED 184-191 16 SPACER 105-162 16 BOLT (3/8-NC X 2-1/4") 135-007 AR LOCK KEY 135-002 AR DIG CHAIN PIN (33K) 135-1027 AR 33K MASTER PIN 136-165 4 LEFT BIT HOLDER

REMARKS

INCL REF NOS 1-6 AND 9-13 INCL REF NOS 1-6 AND 9-13

5/133-151

24/133-151 OBSOLETE OBSOLETE

USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE. USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES. 5/133-151

NOT SHOWN:

FOOTNOTES:

NOTE:

09

ID0049675

102

SHARK CHAIN (1.686" P 35K) OLD STYLE

3

2

4 1

L

801-692

103

SHARK CHAIN (1.686" P 35K) OLD STYLE REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

133-140 131-146 133-141 131-147 131-320 133-142 131-148 133-143 131-149 135-007 135-001 136-114 131-163

AR AR AR AR AR AR AR AR AR AR AR AR AR

33K 2P SHRK W/O 52P 86" 4.3WD 35K 2P SHK II W-O 52P 4.3 33K 2P SHRK W/O 62P 103" 4.3WD 35K 2P SHK II W-O 60P 4.3 35K 2P SHK II W-O 62P 4.3 33K 2P SHRK W/O 68P 112" 4.3WD 35K 2P SHK II W-O 66P 4.3 33K 2P SHRK W/O 84P 138" 4.3WD 35K 2P SHK II W-O 82P 4.3 LOCK KEY DIG CHAIN PIN (28K) CARBIDE TIPPED BIT 35K SHK REPAIR STATION

INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987 INCL REF NO'S 1 & 2, SEE SHARK CHAIN II PAGE 807-987

1.

2.

3.

4.

FOOTNOTES

NOTE:

L

801-692

104

SHARK CHAIN II (1.686" P 35K 6.0")

4

3

1 2

04

ID0055406

105

SHARK CHAIN II (1.686" P 35K 6.0") REF PART NO. NUMBER

1.

2.

3.

4.

131-180 131-181 131-321 131-182 131-183 135-007 135-002 135-1028 136-114 131-185

QTY

DESCRIPTION

AR 35K 2P SHK II W-O 52P 6.0" AR 35K 2P SHK II W-O 60P 6.0" AR 35K 2P SHK II W-O 62P 6.0" AR 35K 2P SHK II W-O 66P 6.0" AR 35K 2P SHK II W-O 82P 6.0" AR LOCK KEY AR DIG CHAIN PIN (33K) AR 35K MASTER PIN AR CARBIDE TIPPED BIT AR 35K 6.0 SHK II REPAIR STATION

REMARKS

USED ON OLD STYLE CHAINS WITH "D" SHAPED HOLE ON ONE SIDE. USE WITH NEW STYLE CHAINS HAVING ROUND HOLES ON BOTH SIDES.

NOT SHOWN:

FOOTNOTES:

NOTE:

04

ID0055406

106

BACKFILL BLADE

5 3

6

7 4

2

6

1

02

ID0281817

107

BACKFILL BLADE REF PART NO. NUMBER

1 2 3 4 5 6 7

190-1748 300-9164 301-2410 105-071 105-833 105-111 183-411 301-2414

QTY

1 1 1 1 1 2 1

DESCRIPTION

BLADE MOUNT KIT BLADE STUB, LONG WASHER (1/2") FLG LOCKNUT (1/2-NC) BOLT (1/2-NC X 4") PULL PIN (1/2" X 2") BLADE MOUNT

REMARKS

INCLUDES REF NO.'S 1-7 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. NOTE ORIENTATION OF CROSS-DRILLED END.

NOTE:

02

ID0281817

108

NOTES:

109

MISCELLANEOUS

ID0135063

110

SAE Bolt and Nut Torque Value Chart Grade 5: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

12

16

8

11

20

27

5/16

25

34

15

20

45

60

3/8

40

54

25

34

75

100

7/16

65

90

40

55

125

170

1/2

100

135

60

80

190

260

9/16

150

200

90

125

270

370

5/8

200

270

120

165

370

500

3/4

350

475

210

285

650

880

7/8

560

760

340

460

1250

1425

1

840

1140

500

680

1580

2145

1-1/8

1030

1400

320

840

1950

3645

1-1/4

1460

1980

880

1195

2760

3475

Grade 8: UNC or UNF Thread Size

Hex nut, or bolt tapped into hex nut, or d&t hole

Hex top deformed locknut

Flange nut, locknut, or bolt tapped into flange nut or d&t* hole

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

1/4

14

19

10

14

24

33

5/16

30

40

18

25

50

70

3/8

55

73

35

50

90

125

7/16

85

115

50

70

140

190

1/2

130

175

80

110

220

300

9/16

190

260

110

150

310

420

5/8

260

355

160

245

430

585

3/4

450

610

270

365

750

1015

7/8

730

990

440

600

1210

1640

1

1090

1480

650

880

1320

2465

1-1/8

1550

2100

930

1260

2580

3500

1-1/4

2180

2955

1310

1780

3640

4935

*drilled and tapped

111

Metric Bolt and Cap Screw Torque Values Size

Class 4.8

Class 8.8 and 9.8

Class 10.9

Class 12.9

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

Lubricated

Dry

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

N•m

ft•lb

M6

4.8

3.5

6

4.5

9

6.5

11

8.5

13

9.5

17

12

15

11.5

19

14.5

M8

12

8.5

15

11

22

16

28

20

32

24

40

30

37

28

47

35

M10

23

17

29

21

43

32

55

40

63

47

80

60

75

55

95

70

M12

40

29

50

37

75

55

95

70

110

80

140

105

130

95

165

120

M14

63

47

80

60

120

88

150

110

175

130

225

165

205

150

260

190

M16

100

73

125

92

190

140

240

175

275

200

350

225

320

240

400

300

M18

135

100

175

125

260

195

330

250

375

275

475

350

440

325

560

410

M20

190

140

240

180

375

275

475

350

530

400

675

500

625

460

800

580

M22

260

190

330

250

510

375

650

475

725

540

925

675

850

625

1075

800

M24

330

250

425

310

650

475

825

600

925

675

1150

850

1075

800

1350

1000

M27

490

360

625

450

950

700

1200

875

1350

1000

1700

1250

1600

1150

2000

1500

M30

675

490

850

625

1600

950

1650

1200

1850

1350

2300

1700

2150

1600

2700

2000

M33

900

675

1150

850

1750

1300

2200

1650

2500

1850

3150

2350

2900

2150

3700

2750

M36

1150

850

1450

1075

2250

1650

2850

2100

3200

2350

4050

3000

3750

2750

4750

3500

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to strength of original.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Tighten plastic insert or crimped type steel locknuts to approximately 50% of dry torque indicated on chart.

Apply torque to the nut - not the bolt head. Tighten toothed or serrated type locknuts to full torque value.

LUBRICATED means coated with lubricant. DRY means plain or zinc plated without any type of lubricant.

112

Hydraulic Cylinder Bolt Torque Chart Bolt Size (inch)

Bolt Part No.

Cylinder Repair Kit Part No.

Torque (ft•lb)

Torque (N•m)

1/2

106-096

190-165

90-100

120-135

5/8

106-097

190-166 & 190-169

180-200

245-270

3/4

106-098

190-167 & 190-170

290-325

395-440

7/8

106-122

190-172 & 190-174

410-640

550-625

1

106-145

190-175 & 190-189

630-700

855-950

1-1/8

106-146

190-177

770-850

1045-1170

As a general rule: •

1/2-inch bolts are used in cylinders with 1-inch rods

•

5/8-inch bolts are used in cylinders with 1 1/4-inch rods

•

3/4-inch bolts are used in cylinders with 1 1/2-inch rods

•

7/8-inch bolts are used in cylinders with 1 3/4-inch rods

•

1-inch bolts are used in cylinders with 2-inch rods (one with 1 3/4-inch)

•

1-1/8-inch bolts are used in cylinders with 2-1/4-inch rods

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and torque to value shown on chart.

SAE & ORS Hydraulic Fitting Replacement O-Ring Chart Fraction Size

Dash Size

SAE (Port Seal O-Ring)

ORS (Face Seal O-Ring)

Thread Size

O-Ring P/N

Thread Size

O-Ring P/N

1/16

1

NA

NA

NA

NA

1/8

2

5/16 - 24

NA

NA

NA

3/16

3

3/8 - 24

NA

NA

NA

1/4

4

7/16 - 20

155-760

9/16 - 18

157-037

5/16

5

1/2 - 20

NA

NA

NA

3/8

6

9/16 - 18

155-705

11/16 - 16

157-038

1/2

8

3/4 -16

155-706

13/16 - 16

157-039

5/8

10

7/8 - 14

155-707

1 - 14

157-040

3/4

12

1-1/16 - 12

155-709

1-3/16 - 12

157-017

7/8

14

1-3/16 - 12

155-747

NA

NA

1

16

1-5/16 - 12

155-748

1-7/16 - 12

155-714

1-1/4

20

1-5/8 - 12

155-702

1-11/16 - 12

NA

1-1/2

24

1-7/8 - 12

157-001

2 -12

NA

2

32

2-1/2 - 12

NA

NA

NA

2-1/2

40

3 - 12

NA

NA

NA

3

48

3-1/2 - 12

NA

NA

NA

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current CMW part numbered o-ring, or dash size does not occur in current CMW applications SAE = straight thread fitting that seals by sandwiching a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORS = o-ring face seal; a type of fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface

113

114

1220 Related Publications Component

Ass’y

P/N

Model: 1220 ................... Parts Manual ......................................................... ............ 053-434 1220 ................... Operators Manual .................................................. ............ 054-493 1220 ................... Repair Guide (Service Manual) .............................. ............ 055-470 1220 ................... Supplementary Maint Guide - Trencher ................. ............ 050-633 1220 ................... Digging Chain Guide (6 Volumes) ......................... ............ 050-700 1220 ................... Special Tools Guide .............................................. ............ 052-901 Engine: Honda ................. Parts Manual - GX390QA ............................... 195-278 .... 053-047 Honda ................. Operators Manual - GX390QA .............................. ................ N/A Honda ................. Service (Shop) Manual - GX390QA ....................... ............ 055-047 Kohler ................. Parts Manual - CH12.5T ................................. 195-277 .... 053-025 Kohler ................. Operators Manual - CH12.5T ................................ ................ N/A Kohler ................. Service (Shop) Manual - CH12.5T ......................... ............ 055-025 Kohler ................. Sales & Service Directory ...................................... ............ 050-527 Hyd Motor: Ross ................... Service (Shop) Manual - MK Series ................ 158-756 .... 055-048

Filters Engine: Air Filter Parts Ass’y - Honda ................................................................................ N/A Element Set (primary, paper) – Honda ............................................... 195-159 (secondary, foam) – Honda ........................................... 195-159 Air Filter Parts Ass’y (Remote) - Honda ............................................................ 196-262 Element (Remote) - Honda .................................................................... N/A Air Stack Cap (1.750”) - Honda ........................................................................ 195-187 Fuel Filter (04H-04H, in-line) - Honda ............................................................... 194-002 Air Filter Parts Ass’y - Kohler ................................................................................ N/A Element (primary, paper) - Kohler ...................................................... 195-372 Element (secondary, foam) - Kohler ................................................... 195-373 Air FilterParts Ass’y (Remote) - Kohler ............................................................. 190-655 Element (Remote) - Kohler .................................................................... N/A Air Stack Cap (1.750”) - Kohler ........................................................................ 195-187 Oil Filter Element (spin-on) - Kohler ................................................................. 159-066 Fuel Filter (04H-04H, in-line) - Kohler ............................................................... 195-256 Continued

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1220 Hydraulic: Oil Filter Element (1-UNF, spin-on) .................................................................. 155-910

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052

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