Ditch Witch 100SX Plow Multiple Engines Parts Manual 050-673 PDF

100SX multiple engines

Parts Manual

Issue 24

050-673

1

100SX ISSUE NO. 24PL-07/23 For Replacement Copy Order P/N 050-673

This product and its use may be covered by one or more patents at http://patents.charlesmachine.works

This manual contains information concerning the following models: 100SX Plow

Copyright 2004, 2006, 2011, 2012, 2014, 2015, 2018, 2019, 2020, 2021, 2022, 2023 by The Charles Machine Works, Inc. , Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Arrow, The Underground, and The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.

2

3

FOREWORD_________________________________________ This manual contains illustrated parts lists to help you select quality Ditch Witch® replacement parts for your Ditch Witch equipment. Using other replacement parts will lessen the productivity of your equipment.

•

Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve equipment, so this manual might not reflect the most current improvements.

•

Part numbers enclosed in a box or marked as “obsolete” in the remarks column are no longer available from The Charles Machine Works, Inc. Your local Ditch Witch dealer may be able to locate the part for you.

•

Footnotes provide more information to help you identify parts shown in the manual.

•

Assembly instructions referenced in footnotes are available through your local Ditch Witch dealer.

•

Instructions on recommended equipment use and maintenance are in the Operator’s Manual that was shipped with your equipment.

Keep the following in mind when ordering Ditch Witch replacement parts: ♦ Specify parts you need by part number and description, not by illustration

reference numbers.

♦ Have equipment model and serial number on hand to help ensure you get the

right parts for your machine whether it’s old or new.

Thank you for buying and using Ditch Witch equipment and replacement parts.

Ver. 05

ID0128552

4

WARRANTY ______________________________ POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS LIMITED WARRANTY POLICY

DW WARRANTY Policy July 2019

Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial” use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting their equipment to an authorized Ditch Witch dealership for all warranty work.

EXCLUSIONS FROM PRODUCT WARRANTY •

All incidental or consequential damages.

•

All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse, improper installation, alteration, neglect, or uses other than those for which products were intended.

•

All defects, damages, or injuries caused by improper training, operation, or servicing of products in a manner inconsistent with manufacturer’s recommendations.

•

All engines and engine accessories (these are covered by original manufacturer’s warranty).

•

Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will be available to purchaser.)

•

ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE, THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED WARRANTY APPLY INCLUDING THE DUTIES IMPOSED. Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated under anticipated working conditions prior to purchase.

Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under this warranty as it deems appropriate.

Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.

Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the product owner may also have other rights which vary from state to state.

For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your local dealer.

Ver. 07

ID0134872

5

CONTENTS______________________ Decals

Electrical

Decal Location ................................ 8, 10, 12

Briggs & Stratton ................................ 18, 20 Honda ................................................ 24, 26 Wisconsin Robin ....................................... 22

Briggs & Stratton ................................ 72, 74 Honda ................................................ 78, 80 Honda – Euro Comp Kit ................................ 82 Schematic ................................................ 68 Schematic – Euro Comp Kit.......................... 70 Wisconsin Robin ...................................... 76

Frame Components

Accessories

Axle and Tires ..................................... 42, 46 Axle and Tires – Gray .................................. 44 Belt Clutch ................................................ 36 Engine Covers........................................... 38 Frame Parts .............................................. 30 Handle Bar ................................................ 32 Handle Bar – European Compliance Kit .......... 34 Manual Compartment............................... 40 Narrow Tire and Wheel Assembly ............ 50 Narrow Tire Option – Gray ......................... 48 Vibrator .............................................. 52, 54

Pipe Puller................................................. 94 Plow Blades – Early Style ............................ 90 Plow Blades – Present Style......................... 92 Reel Carrier ........................................ 86, 88

Engine Components

Miscellaneous Bolt/Nut Torque Chart .............................. 98 Filters ...................................................... 104 Optional Kits ........................................... 104 Related Publications .............................. 104 Replacement O-Ring Chart .................... 103 Warranty Registration ............................ 106

Hydraulics Ground Drive...................................... 60, 62 Motor ....................................................... 64 Schematic ................................................. 58

ID0135067

6

7

DECALS

8

DECAL LOCATION 100SX BEGINS WITH S/N: DWP100SXJK0000672

16

13

14

3

8

1 11

10 9

5 19 15 7

12

4 8 1

6

2

18

1

06

ID0493774

9

DECAL LOCATION 100SX BEGINS WITH S/N: DWP100SXJK0000672 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

270-7967 274-318 700-143 270-7894 270-7791 270-6738 270-6827 701-355 270-7949 274-081 275-385 275-414 701-419 270-6910 270-7958 274-442 274-921 270-7792 274-291 270-7113

QTY

3 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION

DECAL KIT - 100SX TIE DOWN LOCATION WARNING READ MANUAL ISO RESERVOIR (THF) ISO UNLEADED GASOLINE ONLY ISO LOGO GRAY STACKED LOGOTYPE GRAY CAUTION HOT PARTS ISO 100SX MODEL ID GRAY ENGINE STOP PLOW CONTROL IMPORTANT BLADE MOUNT WARNING NO FLAME ISO WARNING ONE CALL NOTIFICATION ISO LOGOTYPE 20” X 3.4” GRAY LIFT LOCATION CONSOLE OPERATOR MANUAL REPLACEMENT ISO SOUND POWER 100SX SERVICE / LUBE CHART ISO

REMARKS

APPLY INSIDE MANUAL BOX. NOT PART OF KIT.

FOOTNOTES

06

ID0493774

10

DECAL LOCATION 100SX BEGINS WITH S/N: CMW100SXVE0000442 ENDS WITH S/N: DWP100SXJK0000671

14

13 16

3 8

10

9

1

11 20

5 19 15 4 12

8

7 1

6

2

18

1

09

ID0348187

11

DECAL LOCATION 100SX BEGINS WITH S/N: CMW100SXVE0000442 ENDS WITH S/N: DWP100SXJK0000671 REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

270-6172 274-318 273-475 275-120 275-173 270-5007 270-4988 275-355 270-6167 275-383 275-385 275-414 275-419 274-724 270-6168 274-442 274-921 270-6406 274-291 270-7112 274-081

QTY

DESCRIPTION

3 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

DECAL KIT - 100SX TIE DOWN LOCATION WARNING READ MANUAL RESERVOIR (THF) FUEL TANK (GASOLINE) LOGO STACKED LOGOTYPE CAUTION HOT PARTS 100SX MODEL ID WARNING SLOPE PARKING PLOW CONTROL IMPORTANT BLADE MOUNT WARNING NO FLAME WARNING ONE CALL NOTIFICATION LOGOTYPE LIFT LOCATION CONSOLE OPERATOR MANUAL REPLACEMENT SOUND POWER 100SX SERVICE / LUBE CHART ENGINE STOP

REMARKS

APPLY INSIDE MANUAL BOX. NOT PART OF KIT. PART OF KIT #270-4485

FOOTNOTES

09

ID0348187

12

DECAL LOCATION 100SX SERIAL NUMBER CMW100SXVE0000441 AND BELOW 16

13

10

3

14

9

1

17 11

15 1

ENDS WITH SERIAL NO. 4W0312

18 7

12

4 8 17

5 2

6

17

11

803-886

13

DECAL LOCATION 100SX SERIAL NUMBER CMW100SXVE0000441 AND BELOW

7

4.5”

12

7.25” 1.35”

11

803-886

14

DECAL LOCATION 100SX SERIAL NUMBER CMW100SXVE0000441 AND BELOW REF PART NO. NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

275-538 274-081 275-048 275-120 275-173 275-306 275-311 275-355 275-382 275-383 275-385 275-414 275-406 275-419 274-724 274-773 275-308 274-806 274-921 275-032 275-321 274-318 274-442

QTY

DESCRIPTION

1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 3 1

DECAL KIT - 100SX ENGINE STOP IMPORTANT SAFETY RULES RESERVOIR (THF) FUEL TANK (GASOLINE) DITCH WITCH EMBLEM DITCH WITCH - ID CAUTION HOT PARTS 100SX MODEL - ID NOTICE SLOPE PARKING PLOW CONTROL IMPORTANT BLADE MOUNT IMPORTANT BLADE MOUNT WARNING NO FLAME ONE CALL NOTIFICATION DITCH WITCH - ID DITCH WITCH - ID ACCENT STRIPE 1.42” X 25.3” CONSOLE HAND THROTTLE OPERATION CROWD-SPEED-DIRECTION TIE DOWN LOCATION LIFT LOCATION

REMARKS

PARTS ONLY

SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

FOOTNOTES

1. NOT PART OF KIT. THIS DECAL REQUIRED ON MACHINES S/N 031709 AND BELOW

11

803-886

15

16

NOTES:

ID0134963

17

ENGINE COMPONENTS

18

BRIGGS & STRATTON 2100 SERIES BEGINS WITH S/N: CMW100SXCF0000451

15 1 11 17

24

16

12 10

20 3

14

21 19

8 7

3

20

18 22

2

5

25 6

23

13

9

4

06

ID0356736

19

BRIGGS & STRATTON 2100 SERIES BEGINS WITH S/N: CMW100SXCF0000451 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

105-820 107-109 165-935 170-067 170-079 170-149 170-163 170-209 170-227 170-257 196-364 118-303 12. 327-067 13. 327-091 14. 105-827 15. 195-2235 500-2539 500-2540 500-2541 500-2542 500-2543 500-2544 500-2545 16. 110-946 17. 105-832 18. 514-442 19. 105-117 20. 105-227 21. 301-571 22. 115-166 23. 115-241 24. 106-224 25. 105-818

QTY

DESCRIPTION

2 1 2 1 1 1 2 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 3

FLG LK BOLT (1/4-NC X 3/4") BOLT (5/16-NF X 1/2", NLK) KEY (1/4" X 1") BELT SET (2/3V-37.200") BELT SET (2/3V-55.700") SHEAVE (4/3V-3.350"-SHR) BOLT GROUP KIT SHEAVE (2/3V-4.500"-SH) SHEAVE BUSHING (1.000"-SH) SHEAVE BUSHING (.500"-SH) THROTTLE CABLE (72.00"HD) KNOB (.303", BLACK) BELT RETAINER ADAPTER PLATE FLG LK BOLT (3/8-NC X 1-1/4") ENGINE (BRIGGS 2100 420CC ROPE) GAS CAP DEFLECTOR SPARK ARRESTOR SCREW STARTER, REWIND SPARK PLUG AIR CLEANER CONDUIT CLAMP (5/16") FLG LOCKNUT (1/4-NC) CONNECTOR (M12-1.50-04NF) WASHER (5/16") BOLT (5/16-NF X 1/2",SOC) BELT RETAINER NIPPLE (04N-1.5") CAP (04NF) FLG SCREW (M6-1.00 X 10MM) BOLT (1/4-NC X 1-1/2")

REMARKS

DRIVE CROSS SHAFT INCL REF NO. 7 INCL REF NO. 7

SEE FOOTNOTE 1

FOR HARNESS GROUND TO ENGINE BLOCK

NOT SHOWN:

FOOTNOTES:

1. THIS CLAMP IS MOUNTED BY USING RECOIL COVER BOLT

06

ID0356736

20

21

22

23

24

HONDA ENGINE BEGINS WITH S/N 4J0119 ENDS WITH S/N:

15

1 11 17

16

12

10 23

14

3 21 22 8 7

3 18

23

5

19

2

20 24 6

13

9

4

10

ID0092098

25

HONDA ENGINE BEGINS WITH S/N 4J0119 ENDS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

105-231 107-109 165-935 170-067 170-079 170-149 170-163 170-209 170-227 170-257 196-364 110-303 327-067 327-091 105-827 195-158 195-159 195-160 194-009 195-162 194-434 159-544 195-283 165-756 217-758 195-190 195-189 195-186 195-275 499-635 159-545 195-192 194-011 110-946 105-139 514-442 115-166 115-241 301-571 105-117 105-227 105-818

QTY

DESCRIPTION

2 1 2 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 3

SCREW (1/4-NC X 3/4", SLF TAP) BOLT (5/16-NF X 1/2", NLK) KEY (1/4" X 1") BELT SET (2/3V-37.200") BELT SET (2/3V-55.700") SHEAVE (4/3V-3.350"-SHR) BOLT GROUP KIT SHEAVE (2/3V-4.500"-SH) SHEAVE BUSHING (1.000"-SH) SHEAVE BUSHING (.500"-SH) THROTTLE CABLE (72.00"HD) KNOB (.303", BLACK) BELT RETAINER ADAPTER PLATE FLG LK BOLT (3/8-NC X 1-1/4") ENGINE (11.0 HP HONDA ROPE) AIR FILTER ELEMENT FUEL TANK FUEL TANK CAP MUFFLER (GX340QA) MUFFLER (GX340K1QAP)&(DW9) MUFFLER GASKET(GX340K1QAP)&(DWP) HEAT SHIELD (GX340K1QAP)&(DW9) MUFFLER GASKET(GX340QA) LOW OIL PRESSURE SWITCH STARTER, RECOIL STARTER, RECOIL CARBURETOR (GX3400QA) CARBURETOR (GX340K1QAP) CARBURETOR (GX340K1QDWP) CARBURETOR GASKET (GX340K1QDW9) EXHAUST DEFLECTOR OIL LEVEL SWITCH CONDUIT CLAMP (5/16") CLIP NUT (1/4-NC) CONNECTOR (M12-1.50-04NF) NIPPLE (04N-1.5") CAP (04NF) BELT RETAINER WASHER (5/16") BOLT (5/16-NF X 1/2", SOC) BOLT (1/4-NC X 1-1/2")

REMARKS

DRIVE CROSS SHAFT INCL REF NO. 7 INCL REF NO. 7

INCL FUEL TANK CAP

USE-ON ENGINE S/N 2000001 & ABOVE USE-ON ENGINE S/N 2000001 & BELOW

SEE FOOTNOTE 1

SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. THIS CLAMP IS MOUNTED BY USING RECOIL COVER BOLT 2. BEGINS WITH S/N 4V0322. IF BELT RETAINER IS REQUIRED ON OLDER MACHINES ORDER KIT 191-186

10

ID0092098

26

HONDA ENGINE BEGINS WITH S/N:

15

1 11 17

16

12

10 23

14

3 21 22 8 7

3 18

23

5

19

2

20 24 6

13

9

4

03

ID0277607

27

HONDA ENGINE BEGINS WITH S/N: REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

105-231 107-109 165-935 170-067 170-079 170-149 170-163 170-209 170-227 170-257 196-364 118-303 327-067 327-091 105-827 195-1607 195-159 500-1955 500-1956 500-1957 159-544 217-758 500-1958 500-1959 500-1960 195-192 500-1961 110-946 105-139 514-442 115-166 115-241 301-571 105-117 105-227 105-818

QTY

DESCRIPTION

2 1 2 1 1 1 2 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 3

SCREW (1/4-NC X 3/4", SLF TAP) BOLT (5/16-NF X 1/2", NLK) KEY (1/4" X 1") BELT SET (2/3V-37.200") BELT SET (2/3V-55.700") SHEAVE (4/3V-3.350"-SHR) BOLT GROUP KIT SHEAVE (2/3V-4.500"-SH) SHEAVE BUSHING (1.000"-SH) SHEAVE BUSHING (.500"-SH) THROTTLE CABLE (72.00"HD) KNOB (.303", BLACK) BELT RETAINER ADAPTER PLATE FLG LK BOLT (3/8-NC X 1-1/4") ENGINE (11.0 HP HONDA GX340 ROPE) AIR FILTER ELEMENT FUEL TANK FUEL TANK CAP MUFFLER MUFFLER GASKET(GX340K1QAP)&(DWP) LOW OIL PRESSURE SWITCH STARTER, RECOIL CARBURETOR (GX3400QA) CARBURETOR GASKET EXHAUST DEFLECTOR OIL LEVEL SWITCH CONDUIT CLAMP (5/16") CLIP NUT (1/4-NC) CONNECTOR (M12-1.50-04NF) NIPPLE (04N-1.5") CAP (04NF) BELT RETAINER WASHER (5/16") BOLT (5/16-NF X 1/2", SOC) BOLT (1/4-NC X 1-1/2")

REMARKS

DRIVE CROSS SHAFT INCL REF NO. 7 INCL REF NO. 7

UT2QDW9 INCL FUEL TANK CAP

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. THIS CLAMP IS MOUNTED BY USING RECOIL COVER BOLT

03

ID0277607

28

NOTES:

ID0134963

29

FRAME COMPONENTS

30

FRAME PARTS

10

5 15 12

4 14 20

17 1

1

28

88

26 19 9

16

29 29 11

23 30 25

3

22 13 24

21

18

7 27

6

2

06

ID043885

31

FRAME PARTS REF PART NO. NUMBER 1. 105-003

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

30.

105-033 105-075 105-874 105-147

QTY DESCRIPTION 8 FLG LOCKNUT (5/16-NC)

REMARKS

4 4 4 4

BRIGGS & STRATTON WISCONSIN ROBIN HONDA OBSOLETE BEGINS WITH S/N

107-048 4 105-130 2 105-215 2 105-216 2 105-220 4 106-011 17 105-823 19 158-531 1 110-1018 2 115-153 1 115-568 1 105-047 4 215-046 1 215-047 1 327-034 1 327-035 1 105-003 2 327-036 1 105-117 1 105-285 1 105-544 1 115-618 1 111-045 1 300-11608 1 500-050 1 327-045 1 105-545 1 181-767 1 105-188 1 106-397 4

BOLT (5/16-NC X 2") BOLT (3/8-NC X 2") FLG LK BOLT (3/8-NC X 1-1/2") LUG BOLT (3/8-NF X 1-9/16") LUG BOLT (7/16-NF X 1-3/4") BOLT (5/16-NC X 2-1/4") NUT (#6-32) BOLT (#6-32 X 1-1/4", BUT SOC) BOLT (3/8-NC X 1", CSK SOC) FLG SCREW (5/16-NC X 1") FLG LOCK BOLT (5/16-NC X 3/4") SPEED CONTROL VALVE GRIP (1", BLACK) PLUG (04N, SQ) EXTENSION SPRING LOCKNUT (3/8-NC) PLUNGER SWITCH ACTUATOR BRACKET (ROLLER LEVER) SPRING TAB SWITCH BRACKET FLG LOCKNUT (5/16-NC) PUMP ADAPTER PLATE WASHER (5/16") BOLT (5/16-NC X 1-3/4") ROLL PIN (1/4" X 3") COMPRESSION SPRING KNOB (3/8-NC, ORG) VALVE LEVER COMPRESSION SPRING SPRING LEVER ROLL PIN (3/32" X 7/16") STEP SPACER LOCKNUT (7/16-NC WASHER (M12, HARDENED)

INCL REF NO'S 4 & 5 SEE FOOTNOTE 1

SEE FOOTNOTE 1. REPLACES OBS P/N 361-820

NOT SHOWN:

FOOTNOTES:

1. BEGINS WITH S/N DWP100SXKP0000824

NOTE:

06

ID043885

32

HANDLE BAR

100SX BEGINS WITH S/N

8 3

4 8

1 7

3

2 6 5 4

1

2

7

6 5

01

ID0378890

33

HANDLE BAR

100SX BEGINS WITH S/N REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1. 106-048 6 LOCKNUT (#10-24) 2. 115-641 2 COMPRESSION SPRING 3. 106-049 6 BOLT (#10-24 Xƒ", RD PLPS) 4. 110-379 2 LEFT GRIP HALF 5. 110-380 2 RIGHT GRIP HALF 6. 110-381 2 TRIGGER 7. 215-081 2 PLUNGER SWITCH 8. 105-547 2 ROLL PIN (5/16" X 1-1/4")

NOT SHOWN:

213-072 1 OPERATOR PRESENCE HARNESS

FOOTNOTES:

NOTE:

01

ID0378890

34

35

36

37

38

ENGINE COVERS

15

5

17 3

2

3

8

4

13

14

7

9 3

16

6

10

1 11 2

08

12

ID0133840

39

ENGINE COVERS REF PART NO. NUMBER

QTY

DESCRIPTION

1. 105-003 6 FLG LOCKNUT (5/16-NC) 2. 106-011 15 FLG SCREW (5/16-NC X 1") 3. 105-823 19 FLG LOCK BOLT (5/16-NC X 3/4") 4. 105-841 AR CLIP NUT (5/16-NC) 5. 110-008 1 FILLER BREATHER (2-1/8") 165-626 FILLER NECK GASKET 6. 106-038 1 NUTSERT (5/16-NC) 7. 327-006 1 REAR COVER 8. 327-024 1 RESERVOIR COVER 9. 327-030 1 ENGINE MOUNT PLATE 327-064 1 ENGINE MOUNT PLATE 327-070 1 ENGINE MOUNT PLATE 10. 362-399 1 BELT GUARD 362-935 1 BELT COVER 105-873 5 FLG LOCK BOLT (5/16-NC X 1") 11. 362-430 1 SHIELD 12. 362-404 1 BOTTOM COVER 327-084 1 BOTTOM COVER 105-823 4 FLG LOCK BOLT (5/16-NC X 3/4") 13. 110-253 3 POP RIVET (3/16" X 1/2") 14. 250-622 1 MANUAL COMPARTMENT 15. 105-214 6 FLG SCREW (#10-24 X 1/2") 16. 106-719 4 CLIP NUT (3/8-NC) 17. 309-018 1 CAP COVER

REMARKS

19/ BRIGGS & STRATTON, 15/ WISCONSON ROBIN & HONDA SEE FOOTNOTE 2 BEGINS WITH S/N 4R0472 SEE FOOTNOTE 3 BRIGGS & STRATTON, SEE FOOTNOTE 1 WISCONSIN ROBIN, SEE FOOTNOTE 1 HONDA, SEE FOOTNOTE 1 BEGINS WITH S/N 4R0472 SEE FOOTNOTE 1

SEE FOOTNOTE 4 SEE FOOTNOTE 4 SEE FOOTNOTE 2 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. NOT USED ON 100SX AFTER S/N 4R0472 2. SCREWS (REF NO. 15) SHOULD BE USED IN PLACE OF SCREWS THAT COME WITH FILLER BREATHER (REF NO. 5).

3. USE 256-603 (SILICONE) AS GASKET

4. ENDS WITH S/N DWP100SXEP0000820. SEE "MANUAL COMPARTMENT" PARTS PAGE.

NOTE:

08

ID0133840

40

MANUAL COMPARTMENT BEGINS WITH DWP100SXEP0000820

3

1

4

2

01

ID0769195

41

MANUAL COMPARTMENT REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1 300-10803 1 PLATE - MANUAL TUBE SUPPORT 2 106-161 3 FLG SCREW (M6-1.00 X 20MM) 3 106-237 3 LOCKNUT (M6-1.00,PRV TRQ,NLK) 4 250-063 1 MANUAL COMPARTMENT

NOT SHOWN:

FOOTNOTES:

NOTE:

01

ID0769195

42

AXLE AND TIRES

ENDS WITH S/N 4R0613

18 7 6

12 14

16 8

21

10

3 9

10 5 DUAL 19 WHEEL PARTS

13

11

17 16

2

15

1 FOOTNOTE 5

4 20

07

ID0093285

43

AXLE AND TIRES

ENDS WITH S/N 4R0613 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

QTY

105-054 10 105-259 10 105-317 2 105-472 10 105-802 10 105-506 2 105-826 8 105-834 8 110-058 2 115-006 2 125-209 4 155-588 1 500-455 1 500-456 1 160-149 2 107-048 10 161-077 2 181-003 2 181-709 2 205-313 2 205-776 1 205-763 1 205-777 1 205-764 1 205-103 2 205-227 2 190-391 327-051 2 105-045 2 105-244 10 205-326 2 184-209 1

DESCRIPTION

LUG NUT (7/16-NF) DUAL LUG NUT (7/16-NF, 1/2-NC) CASTLE NUT (1-NF) BOLT (1/2-NC X 5") BOLT (1/2-NC X 5-1/2") COTTER PIN (3/16" X 1-1/2") FLG LOCK BOLT (3/8-NC X 1") FLG LOCKNUT (3/8-NC) MACHINERY BUSHING (1", 18 GA) ZERK (1/4-NF, 45) TAPERED BRNG/RACE (1.250") HYDRAULIC MOTOR BODY SEAL REPAIR KIT COVER SEAL REPAIR KIT WHEEL FLANGE LUG BOLT (7/16-NF X 1-3/4") AXLE BUSHING AXLE SPACER (.173") RIM SPACER T/W (16 X 6.50-8, B4TL, L) T/W (16 X 6.50-8,BUTL,L,TYRFILL) T/W (16 X 6.50-8, B4TL, R) T/W (16 X 6.50-8,BUTL,R,TYRFILL) TIRE (16 X 6.50-8, B4TL, B/L) WHEEL (8.00 X 5.38, W/5) DUAL WHEEL CONVERSION KIT AXLE MOUNT BOLT (1/2-NC X 1-1/4", NLK) WASHER (1/2") WHEEL SPACER (DUAL) WHEEL SPACER

REMARKS

SEE FOOTNOTE 5 SEE FOOTNOTE 5

INCL LUG BOLT SEE FOOTNOTE 7 SEE FOOTNOTE 3 SEE FOOTNOTE 3 SEE FOOTNOTE 5 SEE FOOTNOTE 5 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

SEE FOOTNOTE 2; INCL REF. NO.'S 2, 4, 16, 19 & 20 SEE FOOTNOTE 3 SEE FOOTNOTE 5 SEE FOOTNOTE 5 SEE FOOTNOTE 6

NOT SHOWN:

205-173

TYRFIL (24 LBS/TIRE)

FOOTNOTES:

1. LEFT AND RIGHT DENOTATION REFERS TO SIDE OF MACHINE ON WHICH WHEEL ASSEMBLY IS MOUNTED, AS VIEWED BY PERSON AT HANDLEBARS. PROPER MOUNTING WILL HAVE V SHAPE OF TREAD POINTING UPWARD AS VIEWED FROM HANDLEBARS. 2. REFER TO INSTALLATION DIAGRAM 050-172.

3. IF AXLE OR AXLE MOUNT (REF #'S 13 OR 17) ARE BEING REPLACED ON A MACHINE WHICH HAS A 5.718" LG AXLE, BOTH MUST BE REPLACED ALONG WITH AXLE SPACER (REF NO. 14). SEE FOOTNOTE 4.

4. PRIOR TO S/N 4FO633, AXLE SPACER ON RIGHT SIDE GOES INSIDE OF WHEEL FLANGE AND SPACER ON LEFT SIDE GOES ON INSIDE OF WHEEL FLANGE. BEGINNING WITH S/N4F0633 BOTH SPACERS GO INSIDE OF WHEEL FLANGE. 5. EARLY STYLE RIM SPACER (REF NO. 15), USED IN DUAL WHEEL CONFIGURATION, IS NO LONGER AVAILABLE IF REPLACEMENT IS REQUIRED ORDER NEW BOLT CIRCLE SPACER (REF NO. 20) AND HARDWARE (REF NO.'S 4 AND 19).

6. INSTALL ON RT. WHEEL HUB 7. BEGINS WITH S/N 4N0154 NOTE:

07

ID0093285

44

AXLE AND TIRES - GRAY

BEGINS WITH S/N: DWP100SXJK0000672

11

19 2

15 22

3

20 10

16

14

21

12

18 7

17

13

8 4

6 9

5

1

02

ID0550506

45

AXLE AND TIRES - GRAY

BEGINS WITH S/N: DWP100SXJK0000672 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

105-054 10 105-062 2 105-065 2 105-834 6 105-826 6 107-214 2 110-396 4 125-708 2 125-053 2 129-001 1 149-108 1 500-658 1 165-931 1 160-452 1 161-303 2 107-048 10 165-931 2 175-220 1 175-251 1 205-1326 2 205-1217 2 205-1347 2 205-164 2 205-165 2 130-102 1 105-003 4 105-873 4 105-067 1 105-833 2

DESCRIPTION

LUG NUT (7/16-NF) FLG BOLT (1/2-NC X 1-1/2",FER) LOCKNUT (1/2-NC) FLG LOCKNUT (3/8-NC) FLG LOCK BOLT (3/8-NC X 1") LK NUT (7/8-NF, NYLON) FLANGETTE (3-BOLT, L/ZERK) LOCK COLLAR (1.250") BALL BEARING (1.250") ROLLER CHAIN (#50, 40P) HYDRAULIC MOTOR SEAL REPAIR KIT WOODRUFF KEY AXLE HUB LUG BOLT (7/16-NF X 1.750") WOODRUFF KEY (1/4" X 1") SPROCKET (50B11) DIFFERENTIAL SPROCKET (50A32) TIRE AND WHEEL (18 X 9.50 - 8) GRAY WHEEL (8.000 X 8.500, 5-BLT) GRAY TIRE (18 X 9.50-8, AT/TL, KNOBBY VALVE STEM (.453, SNAP-IN) VALVE CAP OFFSET LINK (#50) FLG LOCKNUT (5/16-NC) FLG LK BOLT (5/16-NC X 1") BOLT (1/2-NC X 2-3/4") FLG LOCKNUT (1/2-NC)

REMARKS

SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

1. 205-1326 TIRE AND WHEEL ASSEMBLY IS GRAY IN COLOR FOR BUFF COLOR REFER TO ID0092422

NOTE:

02

ID0550506

46

AXLE AND TIRES

ENDS WITH S/N: DWP100SXJK0000671

11

19 2

15 22

3

20 10

16

14

21

12

18 7

17

13

8 4

6 9

5

1

11

ID0092422

47

AXLE AND TIRES

ENDS WITH S/N: DWP100SXJK0000671 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

QTY

105-054 10 105-062 2 105-065 2 105-834 6 105-826 6 107-214 2 110-396 4 125-708 2 125-053 2 129-001 1 149-108 1 500-658 1 165-931 1 160-452 1 161-303 2 107-048 10 165-931 2 175-220 1 175-251 1 205-1253 2 205-352 2 130-102 1 105-003 4 105-873 4 105-067 1 105-833 2

DESCRIPTION

LUG NUT (7/16-NF) FLG BOLT (1/2-NC X 1-1/2",FER) LOCKNUT (1/2-NC) FLG LOCKNUT (3/8-NC) FLG LOCK BOLT (3/8-NC X 1") LK NUT (7/8-NF, NYLON) FLANGETTE (3-BOLT, L/ZERK) LOCK COLLAR (1.250") BALL BEARING (1.250") ROLLER CHAIN (#50, 40P) HYDRAULIC MOTOR SEAL REPAIR KIT WOODRUFF KEY AXLE HUB LUG BOLT (7/16-NF X 1.750") WOODRUFF KEY (1/4" X 1") SPROCKET (50B11) DIFFERENTIAL SPROCKET (50A32) TIRE (18 X 9.50-8, AT/TL, KNOBBY) WHEEL (8 .00X 8.00, 5-BLT) OFFSET LINK (#50) FLG LOCKNUT (5/16-NC) FLG LK BOLT (5/16-NC X 1") BOLT (1/2-NC X 2-3/4") FLG LOCKNUT (1/2-NC)

REMARKS

SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 2

NOT SHOWN:

FOOTNOTES:

1. UNITS BEFORE S/N CMW100SXAF0000475 USED EITHER TIRE 206-109 OR 205-1133 WHICH ARE BOTH DISCONTINUED, AND WILL NEED TO PURCHASE 205-1253 (QTY OF 2) IF A REPLACEMENT IS NEEDED. 2. PARTS BELONG TO TIRE & WHEEL ASSEMBLY 205-1254.

NOTE:

11

ID0092422

48

100SX NARROW TIRE OPTION - GRAY BEGINS WITH S/N: DWP100SXJK0000672

2

1 3

03

ID0550359

49

100SX NARROW TIRE OPTION - GRAY BEGINS WITH S/N: DWP100SXJK0000672 REF PART NO. NUMBER

QTY

1 205-1327 2 205-1328 3 105-054

1 T/W (16 X 6.50-8, B4TL, RIGHT) GRAY 1 T/W (16 X 6.50-8, B4TL, LEFT) GRAY 10 LUG NUT (7/16-NF)

DESCRIPTION

REMARKS

SEE FOOTNOTE 1 & 2 SEE FOOTNOTE 1 & 2

NOT SHOWN:

FOOTNOTES:

1. BOTH 205-1327 AND 205-1328 CONSIST OF A 1X 205-1000 WHEEL, 1X 205-1348 TIRE, 1X 205-164 VALVE STEM, & 1X 205-165 VALVE CAP. 2. 205-1327, & 205-1328 TIRE AND WHEEL ASSEMBLYS ARE GRAY IN COLOR FOR BUFF COLOR REFER TO ID0234634.

NOTE:

03

ID0550359

50

NARROW TIRE AND WHEEL ASSEMBLY ENDS WITH S/N: DWP100SXJK0000671

2

1

3

4 5

05

ID0234634

51

NARROW TIRE AND WHEEL ASSEMBLY ENDS WITH S/N: DWP100SXJK0000671

ENDS WITH S/N: XXXXXXXXX REF PART NO. NUMBER

1 2 3 4 5

205-227 205-103 205-164 205-165 105-054

QTY

1 1 1 1 5

DESCRIPTION

WHEEL (8 X 5.375 WD, W15) TIRE (16 X 6.50-8) VALVE STEM (.453", SNAP-IN) VALVE CAP (.305"-32) LUG NUT (7/16-NF)

REMARKS

SEE FOOTNOTE 1, REPLACE BY P/N 205-1000 SEE FOOTNOTE 1 SEE FOOTNOTE 1 SEE FOOTNOTE 1

NOT SHOWN:

FOOTNOTES:

PARTS BELONG TO TIRE AND WHEEL ASSEMBLIES 205-776 FOR THE LEFT SIDE AND 205-777 FOR THE RIGHT SIDE.

NOTE:

05

ID0234634

52

VIBRATOR (ENDS W/ S/N 031709)

27 25

FOOTNOTE 5

6 16

23

24

15 21

10

8

3 2

1

10

15 22

26

16

9 16

5

12

11

13

16

7 4

18 11

12 7 4 14 20 7

14 4

17

19 29 FOOTNOTE 6

D

28

804-030

53

VIBRATOR (ENDS W/ S/N 031709) REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

105-002 105-003 105-170 105-826 105-885 105-833 105-834 327-039 327-038 110-033 110-228 115-527 125-044 327-043 125-617 125-708 105-702 125-727 125-736 165-935 167-099 170-255 170-256 170-163 181-714 327-031 183-334 183-406 105-505 327-061 327-031 327-049 327-007 110-396 125-053 125-708 105-702

QTY

1 1 1 6 4 5 6 1 1 2 2 2 2 1 2 1 1 2 8 2 1 1 1 1 1 1 1 2 2 1 1 1 2 4 2 1 1

DESCRIPTION

BOLT (1/2-NC X 2-1/4") FLG LOCKNUT (5/16-NC) BOLT (5/16-NC X 3") FLG LOCK BOLT (3/8-NC X 1") FLG LOCK BOLT (1/2-NC X 2") FLG LOCKNUT (1/2-NC) FLG LOCKNUT (3/8-NC) LEFT BLADE MOUNT RIGHT BLADE MOUNT CLIP PIN (1/8" X 1/2") LYNCH PIN (7/16" X 2") INTERNAL SNAP RING (3.938") BALL BEARING (1.717") SHAKER ARM BEARING (1-1/4") LOCK COLLAR (1.250") SET SCREW (3/8-NC X 3/8", CUP) COMPOSITION BUSHING (1.382") SPRING BUSHING (1") KEY (1/4" X 1") SHAFT SHEAVE (2/3V-6.500"-SDS, QD) SHEAVE BUSHING (1.000"-SDS,QD) BOLT GROUP KIT PIVOT BUSHING SPACER BAR (3/16") PIN (1-3/8" X 5.88") BLADE PIN (.992" X 3.3") ROLL PIN (1/4" X 2-1/2") PIVOT LINK SPACER BAR (3/16") SPACER BAR (1/4") PIVOT LINK FLANGETTE (3-BOLT, L/ZERK) BALL BEARING (1-1/4") LOCK COLLAR (1-1/4") SET SCREW (3/8-NC X 3/8", CUP)

REMARKS

SEE FOOTNOTE 1 SEE FOOTNOTE 2

OBSOLETE SEE FOOTNOTE 6

OBSOLETE SEE FOOTNOTE 2 SEE FOOTNOTE 5 OBSOLETE SEE FOOTNOTE 3 SEE FOOTNOTE 4 OBSOLETE SEE FOOTNOTE 5 SEE FOOTNOTE 6 SEE FOOTNOTE 6

FOOTNOTES

1. USED WITH EARLY STYLE BLADE PIN. REPLACEMENT BLADE PIN (REF NO. 24) MAY REQUIRE CLIP PIN (7/16" DIA).

SEE FOOTNOTE 2.

2. PRESENT PRODUCTION BLADE PIN REQUIRES CLIP PIN (7/16" DIA).

3. ENDS WITH S/N 031574.

4. BEGINS WITH S/N 031575.

5. SINGLE PIECE PIVOT LINK REPLACES EARLIER TWO PIECE DESIGN. 6. BEARING (REF NO. 14) IS NO LONGER AVAILABLE, ORDER BALL BEARING AND FLANGETTES (REF NO.'S 28 AND 29).

NOTE:

D

804-030

54

55

56

NOTES:

ID0134963

57

HYDRAULICS

58

59

60

61

62

GROUND DRIVE HYDRAULICS BEGINS WITH S/N 4R0614

14 21

6

6

5 6 9

26

15 16

25

12

10 19

13

4

18

20 8 2 23

5

PR

2 22

17

TK

1

11 7

3

24 08

ID0092423

63

GROUND DRIVE HYDRAULICS BEGINS WITH S/N 4R0614 REF PART NO. NUMBER

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

QTY

105-281 3 500-163 2 500-471 2 500-373 154-004 1 154-222 3 154-227 3 154-228 1 154-185 1 514-014 1 154-342 1 154-224 1 150-3551 1 149-038 1 154-881 1 154-737 1 155-129 1 155-152 1 158-359 1 155-547 1 500-457 157-618 149-108 1 155-910 1 156-397 1 158-531 1 155-981 1 159-040 1 159-041 1 155-930 1 159-386 1 116-811 1

DESCRIPTION

BOLT (3/8-NC X 2-1/2", ALN, GD8) O-RING (114 D70) COUNTERBALANCE CARTRIDGE KIT SEAL REPAIR KIT CONNECTOR (06S-08J) CONNECTOR (06O-08S) CONNECTOR (06O-08S90) UNION (06O-06OFX90) RUN TEE (06S-08J-04NF) RUN TEE (08N-08J-04NF) CONNECTOR (06S-06O90) CONNECTOR (06S-06O45) CONNECTOR (08N-08S, LONG) HOSE (06OFX45-14"-3000) HOSE (06OFX90-46"-3000) HOSE (06OFX90-17"-3000) REDUCER (12S-06SF) CONNECTOR (12S-12S) HYDRAULIC PUMP HYDRAULIC PUMP INTERNAL SEAL (.880") INTERNAL SEAL (1.130") HYDRAULIC MOTOR FILTER ELEMENT (1-UNF) HYD LINE (-08) SPEED CONTROL VALVE COUNTERBALANCE MANIFOLD FLOW CHECK (04N-04NF) SUCTION STRAINER HYD OIL FILTER (12SF-12SF) FILTER HEAD (12SF-12SF) HOSE (06OFX90-40"-3000)

REMARKS

SEE FOOTNOTE 1

S/N 4K0490 THRU S/N 4K0500 - OBSOLETE SEE FOOTNOTE 2 SEE FOOTNOTE 3

SEE FOOTNOTE 4 INCL REF NO. 27 - OBSOLETE

NOT SHOWN:

FOOTNOTES:

1. USE ONLY ON HYDRAULIC PUMP #158-359 (REF NO. 17), S/N4K0490 TO S/N4K0500.

2. FOR BUMPS BUILTPRIOR TO 1988 - .880" OD. 3. FOR PUMPS BUILT LATER - 1.130" OD. 4. WITHOUT COUNTER BALANCE CARTRIDGES

NOTE:

REFER TO O-RING CHART (800-301) IN BACK OF THE BOOK FOR REPLACEMENT OF O-RINGS.

08

ID0092423

64

65

66

NOTES:

ID0134963

67

ELECTRICAL

68

69

70

71

72

ELECTRICAL DIAGRAM

BRIGGS & STRATTON ENDS WITH S/N 4F0632

POINTS

CONDENSER

PLUG MAG

3

2

ORG

CROWD NC NO C

IGNITION SWITCH

INTERLOCK BRN RED BRN

4

S B M

1

03

ID0041580

73

ELECTRICAL DIAGRAM

BRIGGS & STRATTON ENDS WITH S/N 4F0632 REF PART NO. NUMBER

1.

2.

3.

4.

215-008 215-020 216-006 216-007 215-046 215-047 105-215 105-216 215-503 217-529

QTY

1 1 1 1 1

1 1

DESCRIPTION

REMARKS

IGNITION SWITCH KEYS (PAIR) JAM NUT (5/8-NF, NYL) COVER (5/8", NYL) ROLLER PLUNGER SWITCH ACTUATOR BRKT (ROLLER LEVER) NUT (#6-32) BOLT (#6-32 X 1-1/4", BUT SOC) WIRE (16 GA X 73") INTERLOCK MODULE

INCL KEYS

INCL BOLTS & NUTS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0041580

74

75

76

ELECTRICAL DIAGRAM WISCONSIN ROBIN S/N 4F0633 THRU S/N 4J0118

PULSER COIL

IGNITION UNIT RED/WHT

BLK

RED PLUG

3

MAG

RED

BRN RED CROWD

BRN

NC NO C

4 S B

2

M

1

03

ID0041584

77

ELECTRICAL DIAGRAM WISCONSIN ROBIN S/N 4F0633 THRU S/N 4J0118 REF PART NO. NUMBER

QTY

DESCRIPTION

REMARKS

1.

1

IGNITION SWITCH KEYS (PAIR) JAM NUT (5/8-NF, NYL) COVER (5/8", NYL) ROLLER PLUNGER SWITCH ACTUATOR BRACKET (ROLLER LEVER) NUT (#6-32) BOLT (#6-32 X 1-1/4", BUT SOC) WIRE (14 GA X 56") INTERLOCK MODULE

INCL KEYS

2.

3.

4.

215-008 215-020 216-006 216-007 215-046 215-047 105-215 105-216 215-755 217-529

1 1 1 1

1 1

INCL BOLTS & NUTS

NOT SHOWN:

FOOTNOTES:

NOTE:

03

ID0041584

78

ELECTRICAL DIAGRAM HONDA ENGINE S/N 4J0119 THRU S/N 4N0141

C.D.I. SPARK PLUG

BLK PULSER COIL

YEL

RED LOW OIL PRESSURE SWITCH

5

6

YEL YEL BLK GRN

3

GRN YEL RED

OIL ALERT SWITCH

CROWD NC NO C

BRN 7 BRN

4 RED

2

S B M

1

04

ID0041585

79

ELECTRICAL DIAGRAM HONDA ENGINE S/N 4J0119 THRU S/N 4N0141 REF PART NO. NUMBER

QTY

DESCRIPTION

1.

215-008 1 IGNITION SWITCH 215-020 1 KEYS (PAIR) 216-006 1 JAM NUT (5/8-NF, NYL) 216-007 1 COVER (5/8", NYL) 2. 215-046 1 ROLLER PLUNGER SWITCH 215-047 1 ACTUATOR BRACKET 105-215 NUT (#6-32) 105-216 BOLT (#6-32 X 1-1/4", BUT SOC) 3. 215-755 1 WIRE (14 GA X 56") 4. 217-529 1 INTERLOCK MODULE 215-053 1 INTERLOCK MODULE 215-187 1 INTERLOCK MODULE 214-261 1 MODULE HARNESS 5. 215-974 1 ENGINE HARNESS 6. 217-758 1 LOW OIL PRESSURE SWITCH 7. 194-011 1 OIL ALERT SWITCH

REMARKS

INCL KEYS

INCL BOLTS & NUTS

SEE FOOTNOTE 1

NOT SHOWN:

215-489

RALLY

WRAP (3/8", SOLD PER 1")

USE 1 @ 6"

FOOTNOTES:

1.

ENDS WITH S/N 4J0346. THESE MODELS HAD MODULE (REF NO. 4) WITH RED WIRE , WAS CONNECTED TO YELLOW WIRE BETWEEN SWITCH (REF NO 6) AND SWITCH (REF NO 7), SEE FOOTNOTE 2 2. BEGINS WITH S/N 4J0247. CURRENT MODELS HAVE MODULE (REF NO. 4) WITH RED WIRE, IS CONNECTED TO YELLOW WIRE BETWEEN C.D.I. AND SWITCH (REF NO 6). MODULE (REF NO 4) IS NO LONGER AVAILABLE, SEE FOOTNOTE 3 3. WHEN REPLACING MODULE (REF NO. 4 ), REFERENCED IN FOOTNOTE 2. ORDER MODULE (REF NO 4) AND MODULE HARNESS, REFER TO INSTRUCTIONS 052-828 NOTE:

04

ID0041585

80

ELECTRICAL DIAGRAM HONDA ENGINE BEGINS WITH S/N 4N0142

C.D.I. SPARK PLUG

BLK PULSER COIL

YEL

YEL 5 YEL

LOW OIL SWITCH

4

YEL BLK GRN

GRN YEL CROWD NC NO C

YEL ORG BRN BLK WHT

BRN WHT ORG

OIL ALERT SWITCH 6 3

WHT 2

BRN I B S

05

1

ID0041589

81

ELECTRICAL DIAGRAM HONDA ENGINE BEGINS WITH S/N 4N0142 REF PART NO. NUMBER

QTY

1.

1

2.

3.

4.

5.

6.

214-853 214-961 214-962 214-963 215-051 215-052 105-909 216-008 216-009 215-046 215-047 105-215 105-216 215-187 214-215 217-758 194-011

1 1 1 1 1 1 1

1 1 1 1

DESCRIPTION

IGNITION SWITCH KEY, PAIR (BASE CODE) SWITCH MOUNTING NUT LOCK PLUG W/1 KEY (BASE CODE) IGNITION SWITCH KEYS (PAIR) JAM NUT (13/16-NF) JAM NUT (13/16-NF, NYLON) COVER (13/16", NYLON) ROLLER PLUNGER SWITCH ACTUATOR BRACKET (ROLLER LEVER) NUT (#6-32) BOLT (#6-32 X 1-1/4", BUT SOC) INTERLOCK MODULE ENGINE HARNESS LOW OIL PRESSURE SWITCH OIL ALERT SWITCH

REMARKS

BEGINS WITH S/N 4W0313

FOOTNOTE 1

INCL KEYS & NUT

INCL BOLTS & NUTS

NOT SHOWN:

FOOTNOTES:

1.

ENDS WITH S/N 4W0312

NOTE:

05

ID0041589

82

ELECTRICAL DIAGRAM

HONDA ENGINE 100SX EUROPEAN COMPLIANCE KIT C.D.I. SPARK PLUG

BLK PULSER COIL

YEL

YEL 5 YEL

LOW OIL SWITCH

4

YEL BLK GRN

GRN YEL CROWD NC NO C

OIL ALERT SWITCH

YEL ORG BRN BLK

BRN WHT ORG

6 3

WHT

WHT 2 WHT/BLU

WHT/BLU

I B S

1

NC

NO C

NC

NO C

7

02

ID0041591

83

ELECTRICAL DIAGRAM

HONDA ENGINE 100SX EUROPEAN COMPLIANCE KIT REF PART NO. NUMBER

QTY

1.

1

2.

3.

4.

5.

6.

7.

214-853 214-961 214-962 214-963 215-051 215-052 105-909 216-008 216-009 215-046 215-047 105-215 105-216 215-187 214-215 217-758 194-011 105-215 215-081

1 1 1 1 1 1 1

1 1 1 1 2

DESCRIPTION

IGNITION SWITCH KEY, PAIR (BASE CODE) SWITCH MOUNTING NUT LOCK PLUG W/1 KEY (BASE CODE) IGNITION SWITCH KEYS (PAIR) JAM NUT (13/16-NF) JAM NUT (13/16-NF, NYLON) COVER (13/16", NYLON) ROLLER PLUNGER SWITCH ACTUATOR BRACKET (ROLLER LEVER) NUT (#6-32) BOLT (#6-32 X 1-1/4", BUT SOC) INTERLOCK MODULE ENGINE HARNESS LOW OIL PRESSURE SWITCH OIL ALERT SWITCH NUT (#6-32) PLUNGER SWITCH

REMARKS

BEGINS WITH S/N 4W0313

INCL BOLTS & NUTS

NOT SHOWN:

FOOTNOTES:

1.

ENDS WITH S/N 4W0312

NOTE:

1. NEED TO CUT THE WHITE WIRE ON THE INTERLOC MODUAL & LEAVE 3" TO SPLICE INTO THE BUTT SPLICE ON HARNESS 213-072. ALSO PUT HEAT SHRINK WRAP ON THE THE WHITE WIRE THAT WAS CUT TO SEAL LOOSE END. CONNECT WHITE/BLUE WIRE (WITH FORK) TO THE (#2) CROWD, COMMON POLE.

02

ID0041591

84

NOTES:

ID0134963

85

ACCESSORIES

86

REEL CARRIER ENDS WITH S/N 4R0613

/

I I

I

I

\

./

/

12

i

'\

\

11

�/

\

I

I /

'--..............

1

_____ ____ ,.--

5

/ 10

E

804-035

87

88

REEL CARRIER

BEGINS WITH S/N: 4R0614

8 2 5

4

6

3

7 1

5

4 1

9

4 05

ID0092963

89

REEL CARRIER

BEGINS WITH S/N: 4R0614 REF PART NO. NUMBER

QTY

100-026 1.

2.

3.

4.

5.

6.

7.

8.

9.

179-620 2 105-136 4 105-829 6 178-135 4 105-833 10 110-228 2 318-335 2 318-240 1 327-086 1 327-089 2

DESCRIPTION

REEL CARRIER ATTACHMENT KIT (INCL REF NO.'S 1,3, 5-7, AND 10-12) REEL CARRIER SHAFT BOLT (1/2-NC X 3-1/2", GD 8) FLG LOCK BOLT (1/2-NC X 1") BOSS FLG LOCKNUT (1/2-NC) LYNCH PIN (7/16" X 2") REEL CARRIER ARM ARBOR SHAFT WEIGHT (263.3 LBS) BOLT-ON WEIGHT (48.0 LBS)

REMARKS

SEE FOOTNOTE 1

SEE FOOTNOTE 2 SEE FOOTNOTE 2

NOT SHOWN:

500-2918 1

EXHAUST DEFLECTOR

FOOTNOTES:

1. ENDS WITH S/N 2. BEGINS WITH S/N

, USE WITH 179-620.

NOTE:

05

ID0092963

90

91

92

93

94

PIPE PULLER .625" - 1.250"

1

2

3

02

ID0139361

95

PIPE PULLER .625" - 1.250" REF PART NO. NUMBER

QTY

1.

2.

3.

1 1 1

368-290 107-113 107-114

DESCRIPTION

PIPE PULLER (.625" TO 1.250") NUT (#12-24) EYE BOLT (#12-24 X 1-1/2")

REMARKS

INCLUDES REFERENCE NUMBERS 2 AND 3 INCLUDES REFERENCE NUMBER 2

NOT SHOWN:

FOOTNOTES:

NOTE:

02

ID0139361

96

NOTES:

ID0134963

97

MISCELLANEOUS

98

Torque Information Tightening Guidelines Values given on the following pages are a guide. Do not use these values if a different torque value or tightening procedure is given for specific application. Check tightness of fasteners periodically.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class fasteners.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, tighten only to torque value of original fastener.

Make sure fastener threads are clean and that the threads are properly started. This will prevent them from cross threading or galling when tightened.

Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.

V01

ID0493104

99

SAE Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.

Diameter and Thread Pitch

SAE Grade 5

SAE Grade 8

Socket Head Cap Screw

Dry

Lubed

Dry

Lubed

Dry

Lubed

1/4-20

101 in•lb 11.4 N•m

76 in•lb 8.6 N•m

143 in•lb 16.2 N•m

107 in•lb 12.1 N•m

168 in•lb 19 N•m

120 in•lb 13.6 N•m

1/4-28

116 in•lb 13.1 N•m

87 in•lb 9.8 N•m

147 in•lb 16.6 N•m

123 in•lb 13.9 N•m

192 in•lb 21.7 N•m

144 in•lb 16.3 N•m

5/16-18

209 in•lb 23.6 N•m

157 in•lb 17.7 N•m

295 in•lb 33.3 N•m

221 in•lb 25 N•m

348 in•lb 39.3 N•m

264 in•lb 29.8 N•m

5/16-24

231 in•lb 26.1 N•m

174 in•lb 19.7 N•m

327 in•lb 36.9 N•m

245 in•lb 27.7 N•m

384 in•lb 43.4 N•m

288 in•lb 32.5 N•m

3/8-16

372 in•lb 42 N•m

276 in•lb 31.2 N•m

44 ft•lb 59.7 N•m

33 ft•lb 44.7 N•m

51 ft•lb 69.1 N•m

38 ft•lb 51.5 N•m

3/8-24

420 in•lb 47.5 N•m

312 in•lb 35.3 N•m

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

58 ft•lb 78.6 N•m

43 ft•lb 58.3 N•m

7/16-14

49 ft•lb 66.4 N•m

37 ft•lb 50.2 N•m

70 ft•lb 94.9 N•m

52 ft•lb 70.5 N•m

81 ft•lb 109.8 N•m

61 ft•lb 82.7 N•m

7/16-20

55 ft•lb 74.6 N•m

41 ft•lb 55.6 N•m

78 ft•lb 105.8 N•m

58 N•m 78.6 N•m

91 ft•lb 123.4 N•m

68 ft•lb 92.2 N•m

1/2-13

75 ft•lb 101.7 N•m

57 ft•lb 77.3 N•m

106 ft•lb 143.7 N•m

80 ft•lb 108.5 N•m

124 ft•lb 168.1 N•m

93 ft•lb 126.1 N•m

1/2-20

85 ft•lb 115.2 N•m

64 ft•lb 86.8 N•m

120 ft•lb 162.7 N•m

90 ft•lb 122 N•m

140 ft•lb 189.8 N•m

105 ft•lb 142.4 N•m

5/8-11

150 ft•lb 203.4 N•m

113 ft•lb 153.2 N•m

212 ft•lb 287.4 N•m

159 ft•lb 215.6 N•m

238 ft•lb 322.7 N•m

179 ft•lb 242.7 N•m

5/8-18

170 ft•lb 230.5 N•m

127 ft•lb 172.2 N•m

240 ft•lb 325.4 N•m

180 ft•lb 224 N•m

270 ft•lb 366.1 N•m

202 ft•lb 273.9 N•m

3/4-10

267 ft•lb 362 N•m

200 ft•lb 271.2 N•m

376 ft•lb 509.8 N•m

282 ft•lb 382.3 N•m

423 ft•lb 573.5 N•m

317 ft•lb 429.8 N•m

3/4-16

297 ft•lb 402.7 N•m

223 ft•lb 302.3 N•m

420 ft•lb 569.4 N•m

315 ft•lb 427.1 N•m

472 ft•lb 640 N•m

354 ft•lb 480 N•m

7/8-9

429 ft•lb 581.6 N•m

322 ft•lb 436.6 N•m

606 ft•lb 821.6 N•m

455 ft•lb 616.9 N•m

682 ft•lb 924.7 N•m

511 ft•lb 692.8 N•m

7/8-14

474 ft•lb 642.7 N•m

355 ft•lb 481.3 N•m

669 ft•lb 907 N•m

502 ft•lb 680.6 N•m

752 ft•lb 1019.6 N•m

564 ft•lb 791.8 N•m

1-8

644 ft•lb 873.1 N•m

483 ft•lb 654.9 N•m

909 ft•lb 1232.4 N•m

681 ft•lb 923.3 N•m

1022 ft•lb 1385.6 N•m

767 ft•lb 1039.9 N•m

1-12

722 ft•lb 978.9 N•m

542 ft•lb 734.9 N•m

1020 ft•lb 1382.9 N•m

765 ft•lb 1037.2 N•m

1147 ft•lb 1551.1 N•m

860 ft•lb 1166 N•m

V01

ID0493104

100

Metric Bolt Torque Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.

Class 8.8

Class 10.9

12.9 Socket Head Cap Screw 12.9

Size and Thread Pitch

Dry

Lubed

Dry

Lubed

Dry

Lubed

M5 X 0.80

54 in•lb 6.1 N•m

41 in•lb 4.6 N•m

78 in•lb 8.8 N•m

59 in•lb 6.7 N•m

91 in•lb 10.3 N•m

68 in•lb 7.7 N•m

M6 X 1.00

92 in•lb 10.4 N•m

69 in•lb 7.8 N•m

133 in•lb 15 N•m

99 in•lb 11.2 N•m

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

M7 X 1.00

156 in•lb 17.6 N•m

116 in•lb 13.1 N•m

222 in•lb 25.1 N•m

167 in•lb 18.9 N•m

260 in•lb 29.4 N•m

195 in•lb 22 N•m

M8 X 1.25

225 in•lb 25.4 N•m

169 in•lb 19.1 N•m

333 in•lb 37.6 N•m

242 in•lb 31.3 N•m

377 in•lb 42.6 N•m

284 in•lb 32.1 N•m

M10 X 1.50

37 ft•lb 50.2 N•m

28 ft•lb 38 N•m

53 ft•lb 71.9 N•m

40 ft•lb 54.2 N•m

62 ft•lb 84.1 N•m

47 ft•lb 63.7 N•m

M12 X 1.75

65 ft•lb 88.1 N•m

49 ft•lb 66.4 N•m

93 ft•lb 126.1 N•m

69 ft•lb 93.6 N•m

108 ft•lb 146.4 N•m

81 ft•lb 109.8 N•m

M14 X 2.00

104 ft•lb 141 N•m

78 ft•lb 105.8 N•m

148 ft•lb 200.7 N•m

111 ft•lb 150.5 N•m

173 ft•lb 234.6 N•m

130 ft•lb 176.3 N•m

M16 X 2.00

161 ft•lb 218.3 N•m

121 ft•lb 164.1 N•m

230 ft•lb 311.8 N•m

172 ft•lb 233.2 N•m

269 ft•lb 364.7 N•m

202 ft•lb 273.9 N•m

M18 X 2.50

222 ft•lb 301 N•m

167 ft•lb 226.4 N•m

318 ft•lb 431.2 N•m

238 ft•lb 322.7 N•m

372 ft•lb 504.4 N•m

279 ft•lb 378.3 N•m

M20 X 2.50

314 ft•lb 425.7 N•m

235 ft•lb 318.6 N•m

449 ft•lb 608.8 N•m

337 ft•lb 456.9 N•m

525 ft•lb 711.8 N•m

394 ft•lb 534.2 N•m

M22 X 2.50

428 ft•lb 580.3 N•m

321 ft•lb 435.2 N•m

613 ft•lb 831.1 N•m

460 ft•lb 623.7 N•m

716 ft•lb 970.8 N•m

537 ft•lb 728.1 N•m

M24 X 3.00

543 ft•lb 736.2 N•m

407 ft•lb 551.8 N•m

776 ft•lb 1052.1 N•m

582 ft•lb 789.1 N•m

908 ft•lb 1231.1 N•m

681 ft•lb 923.3 N•m

M27 X 3.00

796 ft•lb 1079.2 N•m

597 ft•lb 809.4 N•m

1139 ft•lb 1544.3 N•m

854 ft•lb 1157.9 N•m

1331 ft•lb 1804.6 N•m

998 ft•lb 1353.1 N•m

M30 X 3.50

1079 ft•lb 1462.9 N•m

809 ft•lb 1096.9 N•m

1543 ft•lb 2092 N•m

1158 ft•lb 1570 N•m

1804 ft•lb 2445.9 N•m

1353 ft•lb 1834.4 N•m

M33 X 3.50

1468 ft•lb 1990.3 N•m

1101 ft•lb 1492.8 N•m

2101 ft•lb 2848.6 N•m

1576 ft•lb 2136.8 N•m

2455 ft•lb 3328.5 N•m

1842 ft•lb 2497.4 N•m

M36 X 4.00

1886 ft•lb 2557.1 N•m

1415 ft•lb 1918.5 N•m

2699 ft•lb 3659.4 N•m

2024 ft•lb 2744.2 N•m

3154 ft•lb 4276.3 N•m

2366 ft•lb 3207.9 N•m

V01

ID0493104

101

Prevailing Torque Locknut Torque Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.

Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate grade of bolt.

Locknut

Grade B Hex

Grade C Hex

Grade F Hex Flange

Grade G Hex Flange

US

Metric

US

Metric

US

Metric

US

Metric

1/4-20

7-10 ft•lb

9-13 N•m

8-12 ft•lb

11-16 N•m

6-8 ft•lb

8-11 N•m

9-11 ft•lb

12-15 N•m

1/4-28

8-11 ft•lb

11-15 N•m

9-12 ft•lb

12-16 N•m

7-9 ft•lb

9-12 N•m

10-13 ft•lb

13-17 N•m

5/16-18

13-18 ft•lb

17-24 N•m

16-21 ft•lb

21-28 N•m

13-17 ft•lb

17-23 N•m

18-23 ft•lb

24-43 N•m

5/16-24

14-19 ft•lb

19-25 N•m

18-23 ft•lb

24-31 N•m

14-18 ft•lb

19-24 N•m

20-26 ft•lb

27-35 N•m

3/8-16

16-20 ft•lb

21-27 N•m

28-37 ft•lb

38-50 N•m

23-29 ft•lb

31-39 N•m

33-41 ft•lb

44-50 N•m

3/8-24

16-22 ft•lb

21-30 N•m

32-42 ft•lb

43-57 N•m

26-33 ft•lb

35-44 N•m

37-47 ft•lb

50-63 N•m

7/16-14

23-32 ft•lb

31-43 N•m

45-59 ft•lb

61-80 N•m

37-47 ft•lb

50-63 N•m

52-66 ft•lb

70-89 N•m

7/16-20

24-34 ft•lb

32-46 N•m

51-66 ft•lb

69-89 N•m

41-52 ft•lb

55-70 N•m

58-74 ft•lb

78-100 N•m

1/2-13

37-50 ft•lb

50-67 N•m

69-90 ft•lb

93-122 N•m

57-72 ft•lb

77-97 N•m

80-101 ft•lb

108-137 N•m

1/2-20

38-53 ft•lb

51-72 N•m

78-102 ft•lb

105-138 N•m

64-81 ft•lb

87-110 N•m

90-114 ft•lb

122-154 N•m

9/16-12

50-70 ft•lb

67-95 N•m

100-130 ft•lb

135-176 N•m

82-103 ft•lb

111-139 N•m

115-146 ft•lb 156-198 N•m

9/16-18

58-78 ft•lb

78-105 N•m

111-146 ft•lb

150-198 N•m

91-115 ft•lb

123-156 N•m 128-163 ft•lb 173-221 N•m

5/8-11

70-95 ft•lb

95-129 N•m

138-180 ft•lb

187-224 N•m

113-143 ft•lb 153-194 N•m 159-201 ft•lb 215-272 N•m

5/8-18

73-98 ft•lb

99-133 N•m

156-204 ft•lb

211-276 N•m

127-161 ft•lb 172-218 N•m 180-228 ft•lb 224-309 N•m

3/4-10

125-165 ft•lb 169-223 N•m 245-320 ft•lb

332-434 N•m

200-253 ft•lb 271-343 N•m 282-357 ft•lb 382-484 N•m

3/4-16

120-165 ft•lb 162-223 N•m 273-357 ft•lb

370-484 N•m

223-282 ft•lb 302-382 N•m 315-399 ft•lb 427-541 N•m

7/8-9

185-250 ft•lb 251-339 N•m 394-515 ft•lb

534-698 N•m

7/8-14

200-270 ft•lb 271-366 N•m 435-568 ft•lb

589-770 N•m

1-8

275-375 ft•lb 373-508 N•m 591-772 ft•lb

801-1046 N•m

1-12

290-395 ft•lb 393-535 N•m 663-867 ft•lb

899-1175 N•m

1 1/8-7

294-404 ft•lb 398-547 N•m 837-1095 ft•lb

1135-1484 N•m

1 1/8-12

412-549 ft•lb 558-744 N•m 939-1227 ft•lb

1273-1663 N•m

1 1/4-7

375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m

1 1/4-12

412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m

V01

Grades B and F: SAE J429 Grade 5 bolts Grades C and G: SAE J429 Grade 8 bolts

ID0493104

102

Torque Values for Other Types of Fasteners Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion factor listed below to determine recommended torque values for other types of fasteners.

Type

Factor

Example

hex top deformed locknuts

.75

3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb

smooth flange nuts and bolts

1.5

M10, class 8.8: 52 N•m X 1.5 = 78 N•m

serrated flange nuts and bolts

2.0

1/2”, grade 8: 145 N•m X 2.0 = 290 N•m

Lug Nut Torque Size

Type

Torque (ft•lb)

Torque (N•m)

7/16-NF

cone

75-85

102-115

1/2-NF

cone

90-100

120-135

5/8-NF

flange

275-325

373-440

Do not use these values if a different torque value or tightening procedure is given for specific application.

Torque values listed are for general use only. Check tightness of fasteners periodically.

Torque values are for non-lubricated threads.

Hydraulic Cylinder Bolt Torque Bolt Size

Bolt PN

Cylinder Repair Kit PN

Torque

1/2”

106-096

190-165

90-100 ft•lb

120-135 N•m

5/8”

106-097

190-166 & 190-169

180-200 ft•lb

245-270 N•m

3/4”

106-098

190-167 & 190-170

290-325 ft•lb

395-440 N•m

7/8”

106-122

190-172 & 190-174

410-460 ft•lb

550-625 N•m

1”

106-145

190-175 & 190-189

630-700 ft•lb

855-950 N•m

1-1/8”

106-146

190-177

770-850 ft•lb

1045-1170 N•m

IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.

V01

ID0493104

Replacement O-Rings Fitting

SAE (Port Seal)

ORFS (Face Seal)

Code 61, Code 62 4-Bolt Flange

Thread

O-Ring

Dash

O-Ring

Size

Dash

Thread

O-Ring

(Inch)

Size

Size

Dash Size

P/N

Size

Dash Size

P/N

Size

P/N

1/16

1

NA

NA

NA

NA

NA

NA

NA

NA

1/8

2

5/16 - 24

-902

NA

NA

NA

NA

NA

NA

3/16

3

3/8 - 24

-903

NA

NA

NA

NA

NA

NA

1/4

4

7/16 - 20

-904

155-760

9/16 - 18

-011

157-037

NA

NA

5/16

5

1/2 - 20

-905

NA

5/8 - 18

NA

NA

NA

NA

3/8

6

9/16 - 18

-906

155-705

11/16 - 16

-012

157-038

NA

NA

1/2

8

3/4 -16

-908

155-706

13/16 - 16

-014

157-039

-210

155-759 #

5/8

10

7/8 - 14

-910

155-707

1 - 14

-016

157-040

NA

NA

3/4

12

1-1/16 - 12

-912

155-709

1-3/16 - 12

-018

157-017

-214

155-723

7/8

14

1-3/16 - 12

-914

155-747

1-5/16 - 12

-020

157-042

NA

NA

1

16

1-5/16 - 12

-916

155-748

1-7/16 - 12

-021

155-714

-219

157-029

1-1/4

20

1-5/8 - 12

-920

155-702

1-11/16 - 12

-025

157-129

-222

157-078

1-1/2

24

1-7/8 - 12

-924

157-001

2 -12

-029

157-130

-225

157-128

2

32

2-1/2 - 12

-932

NA

2-1/2 - 12

-135

NA

-228

500-031

2-1/2

40

3 - 12

NA

NA

NA

NA

NA

-232

157-015 #

3

48

3-1/2 - 12

NA

NA

NA

NA

NA

-237

157-006 #

All part numbers listed above are D90 except for # which are D70.

Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per inch.

NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch applications.

SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part and an angular surface at the mouth of the female port.

ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel faces, one grooved for the o-ring and the other plain to act as the sealing surface.

V01

ID0493104

103

104

100SX Related Publications Component

Ass’y

P/N

Model: 100SX ................ Parts Manual ......................................................... ............ 050-673 100SX ................ Operators Manual .................................................. ............ 054-406 100SX ................ Repair Guide (Service Manual) .............................. ............ 055-521 100SX ................ Supplementary Maint Guide .................................. ............ 050-633 100SX ................ Special Tools Guide .............................................. ............ 052-901 Engine: Briggs/Stratton ... Parts Manual - 221432 {10.0hp} ..................... 195-119 .... 053-002 Briggs/Stratton ... Operators Manual - 221432 {10.0hp} ..................... ................ N/A Briggs/Stratton ... Service (Shop) Manual - 221432 {10.0hp} ............. ............ 050-576 Briggs/Stratton ... Sales & Service Directory ...................................... ............ 050-698 Honda ................. Parts Manual - GX340K12QAC ...................... 195-158 .... 053-027 Honda ................. Operators Manual - GX340K1QAC ........................ ............ 054-027 Honda ................. Service (Shop) Manual - GX340K1QAC ................ ............ 055-027 Wisconsin/Robin Parts Manual - W1-390 ................................... 195-122 .... 053-005 Wisconsin/Robin Operators Manual - W1-390 .................................. ................ N/A Wisconsin/Robin Service (Shop) Manual - W1-390 .......................... ............ 055-005

Filters Engine: Air Filter Parts Ass’y - Briggs/Stratton (221432) ................................................... N/A Element (primary, foam) - Briggs/Stratton (221432) ........................... 195-120 Element (secondary, paper) - Briggs/Stratton (221432) ..................... 195-121 Air Filter Parts Ass’y - Honda (QX340QA) ............................................................ N/A Element Set (primary, paper) - Honda (QX340QA) ............................ 195-159 (secondary, foam) - Honda (QX340QA) ......................... 195-159 Air Filter Parts Ass’y – Wisconsin/Robin (W1-390) ............................................... N/A Element Set (primary, paper) - Wisconsin/Robin (W1-390) ............... 195-123 (secondary, foam) - Wisconsin/Robin (W1-390) ............ 195-123 Hydraulic: Oil Filter Element (1-UNF, spin-on) .................................................................. 155-910 Oil Strainer (08N) ............................................................................................. 159-041

Optional Kits O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) .............................. 190-051 O-ring Repair Kit - Field Service (46 different O-rings) ..................................... 190-052 VER.02

ID0135254

105

ID0040564

106

ID0135281