Deutz TD 3.6 L4 Compact Track Loaders Gehl RT250 RT255 Mustang 2500RT 2550RT Engine Parts Manual PDF

Form No.

TD 3.6 L4

50960058 Revision D

December 2018

Deutz Engine

Compact Track Loaders

Parts Manual

Gehl RT250 / RT255 Mustang 2500RT / 2550RT

Introduction

Deutz TD 3.6 L4

The Table of Contents pages list the page locations of the various component groups on the engine.

The following icons shown on various pages provide important information or identify where additional information can be found.

Manitou Americas, Inc. reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered.

When ordering service parts, specify the part number, full description, quantity required, and the engine model and serial number.

Model and serial number for this engine are stamped on the engine identification plate located on the top of the valve cover.

NOTE: The engine manufacturer occasionally makes changes to engine components; therefore, it is important to always provide the factory parts department with the model and serial number of the engine when ordering parts.

Serial Number

Engine Identification Plate (Located on top of the valve cover)

Refer to page 10 for the installation sequence.

Identifies missing, hidden parts, or adds informational comments.

Alerts and directs user to investigate more information.

NOTE: Quantities are for one piston; the engine uses four pistons.

Informs user of specific parts details for ordering.

110 Nm Torque

Model

NOTE: Fastens to valve cover.

Identifies the correct torque of the bolt, nut, fitting, or other hardware. When a value is not present, refer to the engine shop manual for correct torque values and procedures.

Deutz TD 3.6 L4

Table of Contents

Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Engine Block, Oil Pan, Plugs and Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Oil Pickup Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Oil Cooler, Oil Filter, and Oil Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Crankshaft, Pulley, and Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Camshaft, Lifters, Rocker Arms, and Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Cylinder Head and Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Flywheel and Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Flywheel Housing, Starter, and Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . .15 Oil Pump and Timing Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Fuel Injector Pressure Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Fuel Rail and High-Pressure Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Fuel Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Turbocharger Oil Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Turbocharger Hose and Crankcase Breather Tube . . . . . . . . . . . . . . . . . . . . . .26 Turbocharger Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Exhaust Manifold Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Diesel Oxidation Catalyst (DOC) Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Air Intake Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Air Intake Tube Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 EGR Valve and EGR Cooler Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Water Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Thermostat Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Alternator Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Fan Belt and Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Engine Wire Harnesses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 Harness Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 ECU (Electronic Control Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Numeric Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Subject Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

PRINTED IN U.S.A.

1

50960058/DP1218

Component Locations

Deutz TD 3.6 L4

Fuel Rail Pressure Sensor

Coolant Temperature Sensor EGR Control Valve

Intake Manifold Pressure Sensor

Alternator Air Temperature Sensor

Camshaft Speed Sensor

Starter

Oil Filter (or optional remote oil filter adapter)

Crankshaft Speed Sensor Fuel Injector Pressure Pump

Throttle Valve Position Sensor and Actuator

50960058/DP1218

Starter Relay (hidden from view)

2

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Component Locations

Fuel Rail Pressure Sensor Coolant Temperature Sensor

EGR Control Valve

Throttle Valve Position Sensor and Actuator

Turbocharger

Alternator

Oil Pressure Sensor Crankshaft Speed Sensor Camshaft Speed Sensor

PRINTED IN U.S.A.

3

50960058/DP1218

Engine

Deutz TD 3.6 L4

Engine Block, Oil Pan, Plugs, and Gaskets 80 Nm

20 Nm

3

Torque

80 Nm

Torque

Torque

12

14

15

25

13

21

9

110 Nm

6

26

Torque

95 Nm

8

Torque

12 16

13 Nm

18

Torque

17

12

12 Nm

19

35 Nm

Torque

Torque

1

2

7

28

26

95 Nm

5

43

10

24

Torque

20 22

11

42

110 Nm

24 4

Torque

20 Nm

27

Torque

44 41

29

23

20 Nm

Refer to Shop Manual

Torque

Torque

95 Nm

33 30

Torque

32 31

50960058/DP1218

4

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Engine Block, Oil Pan, Plugs, and Gaskets

Item No.

Part No.

01

50220322

02 03 04

133417 50220323 50220324 50220334

05

06 07 08 09 10 11 12 13 14 15 16 17

50220325 50220335 50220336 187262 50220326 50220327 133539 133414 133139 133537 50220328 50220329 133168 133147 133132

Description

Qty. Req.

ENGINE BLOCK ASSEMBLY . . . . . 1 (includes items 6-27) PISTON COOLING NOZZLE . . . . . 8 VALVE . . . . . . . . . . . . . . . . . . . . . . . 1 BEARING, THRUST . . . . . . . . . . . . 1 Standard Oversize — 2,53 mm BEARING, MAIN . . . . . . . . . . . . . . . 5 Standard Undersize — 84,75 mm Undersize — 84,50 mm PLUG . . . . . . . . . . . . . . . . . . . . . . . . 5 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG (M10-1.0 mm) . . . . . . . . . . . . 2 VALVE . . . . . . . . . . . . . . . . . . . . . . . 1 SEALING RING . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 3 HOSE CONNECTOR . . . . . . . . . . . 1 SEALING RING . . . . . . . . . . . . . . . . 2 PLUG (M22-1.5 mm) . . . . . . . . . . . . 1 PLUG (M10-1.0 mm) . . . . . . . . . . . . 2 SEALING RING . . . . . . . . . . . . . . . . 2

Item No.

Part No.

18 19 20 21 22 23 24 25 26 27

187115 133536 50220330 133405 50220331 50220332 50220333 50220562 50220561 NSS

28 29 30 31 32 33 41 42 43

133537 187234 133149 105407 50220340 50220560 187175 133387 50220315

44 50

133103 50220559

Description

Qty. Req.

STUD . . . . . . . . . . . . . . . . . . . . . . . . 3 PLUG (M14-1.5 mm) . . . . . . . . . . . . 6 COMPRESSION SPRING. . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT, MAIN BEARING CAP . . . . . 10 ALIGNMENT BUSHING . . . . . . . . 10 BY-PASS . . . . . . . . . . . . . . . . . . . . . 1 SAFETY LOCK AGENT. . . . . . . . . . 1 MAIN BEARING CAP . . . . . . . . . . . 5 (included with item 1) PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT, TORX HEAD . . . . . . . . . . . . 24 PLUG, OIL PAN DRAIN . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 OIL PAN. . . . . . . . . . . . . . . . . . . . . . 1 SEALANT . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8 REAR MAIN SEAL . . . . . . . . . . . . . 1 REAR MAIN SEAL HOUSING. . . . . 1 (includes item 42) SEALANT . . . . . . . . . . . . . . . . . . . . 1 GASKET SET, TD3.6 L4 ENGINE. . 1

50

PRINTED IN U.S.A.

5

50960058/DP1218

Engine

Deutz TD 3.6 L4

Oil Pickup Lines

20 Nm Torque

6

35 Nm

2

Torque

1

5

6

3

20 Nm

4

Torque

2

20 Nm Torque

Item No.

Part No.

01 02 03

50220406 187233 133538

50960058/DP1218

Description

Qty. Req.

TRANSFER PIPE, OIL . . . . . . . . . . 1 BOLT, TORX-HEAD. . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1

6

Item No.

Part No.

04 05 06

50220407 50220270 50220560

Description

Qty. Req.

OIL SUCTION PIPE . . . . . . . . . . . . 1 BOLT, TORX-HEAD. . . . . . . . . . . . . 2 SEALANT . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Oil Cooler, Oil Filter, and Oil Pressure Sensor

9 10

30 Nm

2

Torque

3 8

1 6 7

3

30 Nm Torque

5

4

40 Nm Torque

12 Nm Torque

Item No.

Part No.

01 02 03 04 05 06

50220401 50220402 187175 132023 133326 50220404

PRINTED IN U.S.A.

Description

Qty. Req.

OIL COOLER. . . . . . . . . . . . . . . . . . 1 GASKET, OIL COOLER . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 FILTER, ENGINE OIL . . . . . . . . . . . 1 THREADED ADAPTER . . . . . . . . . . 1 PLATE/COVER . . . . . . . . . . . . . . . . 1

7

Item No.

Part No.

07 08 09

50220405 105904 50220553

10

50220554

Description

Qty. Req.

O-RING . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 SENSOR, OIL PRESSURE . . . . . . . 1 (includes item 10) O-RING SEAL . . . . . . . . . . . . . . . . . 1

50960058/DP1218

Engine

Deutz TD 3.6 L4

Connecting Rod

2

1

5

4

Refer to Shop Manual Torque

Item No.

Part No.

01

50220351

02 03 04

50220352 50220353 NSS

Description

3

Qty. Req.

Item No.

CONNECTING ROD ASSEMBLY . . 1 (includes items 2-4) BUSHING, WRIST PIN . . . . . . . . . . 1 BOLT, CONNECTING ROD. . . . . . . 2 CONNECTING ROD CAP . . . . . . . . 1 (included with item 1)

Part No.

05 50220354 50220355 50220356

Description

Qty. Req.

ROD BEARING . . . . . . . . . . . . . . . . 1 Standard — 68,0 mm 1st undersize — 67,75 mm 2nd undersize — 67,50 mm

NOTE: Quantities are for one connecting rod; the engine uses four connecting rods.

50960058/DP1218

8

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Piston

4

2

1

3

2

Item No.

Part No.

01

50220357

02

50220358

Description

Qty. Req.

PISTON ASSEMBLY . . . . . . . . . . . . 1 (includes items 2-4 SNAP RING, WRIST PIN. . . . . . . . . 2

Item No.

Part No.

03 04

50220359 50220360

Description

Qty. Req.

WRIST PIN . . . . . . . . . . . . . . . . . . . 1 PISTON RING SET (one piston) . . . 1

NOTE: Quantities are for one piston; the engine uses four pistons.

PRINTED IN U.S.A.

9

50960058/DP1218

Engine

Deutz TD 3.6 L4

Crankshaft, Pulley, and Sensor 8.5 Nm 13

Torque

12

5 Nm

14

15

Torque

11

7

4 1

6 5

13 Nm Torque

2 3 Refer to Shop Manual

8

Item No.

Part No.

01 02 03 04 05 06 07

50220344 50220345 50220346 50220347 50220348 50220349 50220350

50960058/DP1218

Torque

Description

Qty. Req.

GEAR. . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3 PIN, ALIGNMENT . . . . . . . . . . . . . . 1 PULLEY, CRANKSHAFT . . . . . . . . . 1 BOLT, CRANKSHAFT PULLEY. . . . 1 PIN, ALIGNMENT . . . . . . . . . . . . . . 1 WASHER, FLAT . . . . . . . . . . . . . . . 1

10

Item No.

Part No.

08 11 12 13 14 15

50220343 50220376 50220552 50220378 50220379 50220563

Description

Qty. Req.

CRANKSHAFT . . . . . . . . . . . . . . . . 1 BRACKET, ENGINE SPEED . . . . . . 1 SENSOR, ENGINE SPEED . . . . . . 1 BOLT (Torque 8,5 Nm) . . . . . . . . . . 1 BOLT (Torque 5 Nm) . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Camshaft, Lifters, Rocker Arms, and Sensor

3

30 Nm Torque

5

4 10 11

12 2

1

6

Item No.

Part No.

01 02 03 04 05 06

105325 50220392 105303 50220393 50220394 50220391

PRINTED IN U.S.A.

Description

Qty. Req.

VALVE LIFTER, HYDRAULIC . . . . . 8 PUSHROD, VALVE LIFTER . . . . . . 8 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8 ROCKER ARM . . . . . . . . . . . . . . . . 8 ROCKER ARM BEARING . . . . . . . . 8 CAMSHAFT . . . . . . . . . . . . . . . . . . . 1

11

Item No.

Part No.

10

50220552

11 12

187227 50220563

Description

Qty. Req.

SENSOR, ENGINE SPEED . . . . . . 1 (includes item 12) BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

50960058/DP1218

Engine

Deutz TD 3.6 L4

Cylinder Head and Valve Cover 34

8,5 Nm 31

Torque

33

80 Nm

32

Torque

Refer to Shop Manual

4

Torque

5

35

12 11

23

6

1

50

10

9

8

7

3 50

50

2 14

22

13 21

50960058/DP1218

12

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Cylinder Head and Valve Cover

Item No.

Part No.

01

50220363

02 03 04 05 06 07 08 09 10 11

50220364 50220365 133322 187101 133352 133166 50220366 187262 133138 133168

PRINTED IN U.S.A.

Description

Qty. Req.

CYLINDER HEAD . . . . . . . . . . . . . . 1 (includes items 2-14) VALVE SEAT, INTAKE . . . . . . . . . . . 4 VALVE SEAT, EXHAUST. . . . . . . . . 4 VALVE KEEPER . . . . . . . . . . . . . . 16 VALVE SPRING CAP . . . . . . . . . . . 8 VALVE SEAL . . . . . . . . . . . . . . . . . . 8 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 5 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 8 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 4 SEALING RING (22x27 mm). . . . . . 1 PLUG (M22-1.5) . . . . . . . . . . . . . . . 1

13

Item No.

Part No.

12 13 14 21 22 23 31

50220367 50220368 50220369 50220361 50220333 50220362 50220370

32 33 34 35 50

50220371 50220372 133444 50220373 133107

Description

Qty. Req.

VALVE SPRING. . . . . . . . . . . . . . . . 8 INTAKE VALVE . . . . . . . . . . . . . . . . 4 EXHAUST VALVE . . . . . . . . . . . . . . 4 GASKET, CYLINDER HEAD . . . . . . 1 BUSHING, ALIGNMENT . . . . . . . . . 2 CYLINDER HEAD BOLT . . . . . . . . 18 VALVE COVER . . . . . . . . . . . . . . . . 1 (includes items 31-35) GASKET, VALVE COVER . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 10 CAP, OIL FILL . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 SAFETY LOCK AGENT . . . . . . . . AR

50960058/DP1218

Engine

Deutz TD 3.6 L4

Flywheel and Starter Ring

Refer to Shop Manual Torque

1

3

2

Item No.

Part No.

01

50220342

02

138860

03

133335

50960058/DP1218

Description

Qty. Req.

FLYWHEEL . . . . . . . . . . . . . . . . . . . 1 (includes item 2) STARTER RING . . . . . . . . . . . . . . . 1 (included with item 1) BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8

14

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Flywheel Housing, Starter, and Starter Relay 7

12

6

11

7 11 10

9 8

1

42 Nm Torque

4 2

5

3

60 Nm Torque

170 Nm Torque

Item No.

Part No.

01 02 03 04 05 06

50220555 50220556 133329 50220520 105910 50220639

PRINTED IN U.S.A.

Description

Qty. Req.

FLYWHEEL HOUSING . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 6 BUSHING, ALIGNMENT . . . . . . . . . 2 STARTER . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 RELAY, STARTER . . . . . . . . . . . . . . 1

15

Item No.

Part No.

07 08 09 10 11 12

50220345 105298 50220638 50220642 50220641 50220640

Description

Qty. Req.

BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 BRACKET, STARTER RELAY . . . . . 1 PROTECTING CAP. . . . . . . . . . . . . 1 PROTECTING CAP. . . . . . . . . . . . . 2 HARNESS, STARTER RELAY . . . . 1

50960058/DP1218

Engine

Deutz TD 3.6 L4

Oil Pump and Timing Gear Cover 46 1 43 45 50

44 6

47

7

48

41

The idler gear fastens to the front of the engine block.

33

27 32

42

28 2 3

31 22

5

21 4 24 24

50960058/DP1218

23

16

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Oil Pump and Timing Gear Cover

Item No.

Part No.

01 02 03 04 05 06 07 21

50220384 50220385 50220386 50220387 50220388 50220389 50220390 50220395

22 23 24 27

50220396 50220397 50220398 50220399

Description

Qty. Req.

COVER, TIMING GEAR . . . . . . . . . 1 VALVE PLUNGER . . . . . . . . . . . . . . 1 VALVE SPRING. . . . . . . . . . . . . . . . 1 SPRING CAP (Torque 60 Nm) . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 PIN, ALIGNMENT . . . . . . . . . . . . . . 2 THREADED INSERT. . . . . . . . . . . . 3 OIL PUMP . . . . . . . . . . . . . . . . . . . . 1 (includes items 22-24) GEAR, OIL PUMP . . . . . . . . . . . . . . 1 ADAPTER TUBE . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 4 DOWEL BUSHING . . . . . . . . . . . . . 2

Item No.

Part No.

28 31 32 33 41 42 43 44 45 46 47 48 50

50220400 50220374 50220375 105896 50220380 105292 50220381 133151 50220382 50220383 133136 133388 133103

Description

Qty. Req.

BOLT (Torque 8,5 Nm) . . . . . . . . . . 5 GEAR, IDLER . . . . . . . . . . . . . . . . . 1 SHAFT . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT (Torque 30 Nm) . . . . . . . . . . 3 BOLT (Torque 30 Nm) . . . . . . . . . 10 BOLT (Torque 30 Nm) . . . . . . . . . . 7 BOLT (Torque 30 Nm) . . . . . . . . . . 5 PLUG (Torque 55 Nm) . . . . . . . . . . 1 CONNECTOR, COOLANT PORT . . 1 RETAINER, COOLANT CONN.. . . . 1 SEALING RING (18x20 mm). . . . . . 1 SEAL, CRANKSHAFT . . . . . . . . . . . 1 SEALANT . . . . . . . . . . . . . . . . . . . . 1

30 Nm Torque

55 Nm Torque

30 Nm

30 Nm

Torque

Torque

30 Nm Torque

8,5 Nm Torque

60 Nm Torque

PRINTED IN U.S.A.

17

50960058/DP1218

Engine

Deutz TD 3.6 L4

Fuel Injector Pressure Pump

14

11

6 4

8

13 1

15 5

12

50

10 2 9

7

3

50960058/DP1218

18

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Fuel Injector Pressure Pump

Item No.

Part No.

01

50288228

02 03 04 05 06 07 08

50220415 105646 50291812 50220417 50291818 50220419 50220787

PRINTED IN U.S.A.

Description

Qty. Req.

HIGH PRESSURE PUMP . . . . . . . . 1 (includes item 7-14) SPACER/ADAPTER . . . . . . . . . . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 WASHER . . . . . . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1 HEX NUT. . . . . . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1 OVERFLOW VALVE . . . . . . . . . . . . 1

19

Item No.

Part No.

09 10 11

50220788 50220789 50220790

12 13 14 15 50

50220791 50220792 50291836 50291835 50291894

Description

Qty. Req.

O-RING . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 VOLUME CONTROL VALVE. . . . . . 1 (includes item 12,13) O-RING . . . . . . . . . . . . . . . . . . . . . . 1 GASKET . . . . . . . . . . . . . . . . . . . . . 1 TORX-HEAD BOLT . . . . . . . . . . . . . 2 TOOTHED GEAR . . . . . . . . . . . . . . 1 MOUNTING DEVICE/SEALANT . . . 1

50960058/DP1218

Engine

Deutz TD 3.6 L4

Fuel Rail and High-Pressure Fuel Lines

4 11 5

13

3 10

Fuel Injector

9

12

8 1

7

Item No.

Part No.

01

50220426

02

50220427

03

50220428

04

50220429

05 06

50220430 50220431

50960058/DP1218

Description

6 2

Qty. Req.

FUEL RAIL. . . . . . . . . . . . . . . . . . . . 1 (includes item 7-11, 13) FUEL LINE ASSEMBLY. . . . . . . . . . 1 (includes items 8-10) FUEL LINE ASSEMBLY. . . . . . . . . . 1 (used with cylinders 3 and 4) FUEL LINE, HIGH-PRESSURE . . . 1 (used with cylinders 1 and 2) BOLT, TORX-HEAD. . . . . . . . . . . . . 2 SPACER, FUEL RAIL . . . . . . . . . . . 2

20

Item No.

Part No.

07 08 09 10 11 12 13

50220565 NSS NSS NSS 50220793 50220569 NSS

Description

Qty. Req.

RAIL PRESSURE SENSOR KIT . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 MULTI-PURPOSE GREASE . . . . AR PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 (included with item 1)

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Fuel Return Lines

3

Fuel Injector

Fuel Injection Pump

NOTE: Items shown on this page replace all items used on earlier machines.

Item No.

Part No.

01

50220432

02 03 05 06

50220794 50220434 50220435 50220436

PRINTED IN U.S.A.

Description

Qty. Req.

FUEL LINE. . . . . . . . . . . . . . . . . . . . 1 (includes items 5-7, 11) FUEL RETURN LINE . . . . . . . . . . . 1 HOSE RETAINER . . . . . . . . . . . . . . 2 SPRING BAND CLAMP . . . . . . . . . 2 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1

21

Item No.

Part No.

07 08 09 10 11 14

50220437 50220795 105646 50291824 50221122 50303813

Description

Qty. Req.

PIPE CLAMP . . . . . . . . . . . . . . . . . . 2 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1 HEX NUT. . . . . . . . . . . . . . . . . . . . . 2 SET SCREW (STUD) . . . . . . . . . . . 2 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1 QUICK-CLUTCH COUPLER . . . . . . 1

50960058/DP1218

Engine

Deutz TD 3.6 L4

Fuel Injector

5

1

4

30 Nm Torque

6

3

2

Item No.

Part No.

01

50220421

02 03

50220422 50220423

Description

Qty. Req.

FUEL INJECTOR. . . . . . . . . . . . . . . 4 (includes items 2 and 5) SEAL, FUEL INJECTOR . . . . . . . . . 4 CLAMP, FUEL INJECTOR. . . . . . . . 4

Item No.

Part No.

04 05 06

50220424 50220425 50220564

Description

Qty. Req.

BOLT, FUEL INJECTOR . . . . . . . . . 4 RETAINING CLIP . . . . . . . . . . . . . . 4 O-RING . . . . . . . . . . . . . . . . . . . . . . 4

NOTE: The engine uses four injectors; the quantities shown are for all four injectors.

50960058/DP1218

22

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Glow Plug

2

13,5 Nm Torque

1

Item No.

Part No.

01 02

50220557 50220558

Description

Qty. Req.

GLOW PLUG. . . . . . . . . . . . . . . . . . 4 CONNECTING RAIL . . . . . . . . . . . . 1

NOTE: The engine uses four glow plugs; the quantities shown are for all four.

PRINTED IN U.S.A.

23

50960058/DP1218

Engine

Deutz TD 3.6 L4

Turbocharger

3

30 Nm Torque

2

1

Item No.

Part No.

01 02 03

50220502 50220503 50220487

50960058/DP1218

Description

Qty. Req.

TURBOCHARGER . . . . . . . . . . . . . 1 GASKET, TURBOCHARAGER . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3

24

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Turbocharger Oil Lines 2 3

Turbocharger

1

3 2 17 11 16

8,5 Nm

12

Torque

13

8,5 Nm Torque

Item No.

Part No.

01

50220408

02 03 11 12

50220409 105483 50220410 50220411

PRINTED IN U.S.A.

Description

15

Qty. Req.

OIL LINE, PRESSURE . . . . . . . . . . 1 (includes items 2-3) BOLT, HOLLOW . . . . . . . . . . . . . . . 2 SEALING RING . . . . . . . . . . . . . . . . 4 FLANGE . . . . . . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1

25

14

Item No.

Part No.

13

50220412

14 15 16 17

187222 133232 133162 50220413

Description

Qty. Req.

OIL LINE, RETURN . . . . . . . . . . . . . 1 (includes items 14) O-RING . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 GASKET, FLANGE . . . . . . . . . . . . . 1

50960058/DP1218

Engine

Deutz TD 3.6 L4

Turbocharger Hose and Crankcase Breather Tube 4

3

8 Nm

1

Torque

7

3 NOTE: Fastens to the valve cover.

EGR Cooler

2

3

5

Turbocharger

6

Item No.

Part No.

01 02

50220316 50220317

03

50220318

50960058/DP1218

Description

Qty. Req.

PIPE CLAMP . . . . . . . . . . . . . . . . . . 1 BREATHER TUBE ASSEMBLY. . . . 1 (includes items 1, 3-7; breather tube is not sold separately) HOSE CLAMP, SPRING . . . . . . . . . 3

26

Item No.

Part No.

04 05 06 07

50220319 50220320 50220321 187227

Description

Qty. Req.

HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1 AIR INTAKE COUPLER . . . . . . . . . 1 HOSE CLAMP, SPRING . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Turbocharger Exhaust

Turbocharger

1 2

30 Nm Torque

Item No.

Part No.

01 02

50220500 50220501

PRINTED IN U.S.A.

Description

Qty. Req.

CLAMP, T-BOLT . . . . . . . . . . . . . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1

27

50960058/DP1218

Engine

Deutz TD 3.6 L4

Exhaust Manifold Group 3

20 Nm Torque

1

30 Nm 2

Torque

6 4

3 2

5

Turbocharger

Item No.

Part No.

01 02 03

50220485 50220486 50220487

50960058/DP1218

Description

Qty. Req.

COMPENSATOR TUBE . . . . . . . . . 1 GASKET, COMPENSATOR TUBE . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4

28

Item No.

Part No.

04 05 06

50220482 50220483 50220484

Description

Qty. Req.

EXHAUST MANIFOLD . . . . . . . . . . 1 GASKET, EXHAUST MANIFOLD . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Diesel Oxidation Catalyst (DOC) Group

1 4

2

3

6 8 7

5 6 2

1

Item No.

Part No.

01 02 03

50220574 50220575 50293989 50302555

04 50317524 50302200 05 50293988 50302554

PRINTED IN U.S.A.

Description

Qty. Req.

CLAMP, EXHAUST . . . . . . . . . . . . . 2 GASKET, EXHAUST . . . . . . . . . . . . 2 OUTLET, DOC. . . . . . . . . . . . . . . . . 1 Engine SN 12116781 and up Engine SN 12116780 and before BRACKET, DOC . . . . . . . . . . . . . . . 2 Engine SN 12116781 and up Engine SN 12116780 and before INLET, DOC. . . . . . . . . . . . . . . . . . . 1 (includes items 6-8) Engine SN 12116781 and up Engine SN 12116780 and before

Item No.

Part No.

06 07

50220573 50293987 50220572

08 50293990 50220571

29

Description

Qty. Req.

LOCK, CAP . . . . . . . . . . . . . . . . . . . 2 GASKET/DOC INLET . . . . . . . . . . . 1 Engine SN 12116781 and up Engine SN 12116780 and before CLAMP, DOC. . . . . . . . . . . . . . . . . . 1 Engine SN 12116781 and up Engine SN 12116780 and before

50960058/DP1218

Engine

Deutz TD 3.6 L4

Air Intake Manifold

Cylinder Head

2

1 3

30 Nm Torque

Item No.

Part No.

01 02 03

50220438 50220439 50220440

50960058/DP1218

Description

Qty. Req.

AIR INTAKE MANIFOLD . . . . . . . . . 1 GASKET, AIR INTAKE MANIFOLD . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8

30

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Air Intake Sensors 11 Nm 50

Torque

2 1

5 Nm Torque

4 5

18 Nm

8

Torque

9

7 6

3 Air Intake Manifold

30 Nm Torque

Item No.

Part No.

01 02 03 04 05 06

50220441 50220345 187175 50220442 50220443 50220444

PRINTED IN U.S.A.

Description

Qty. Req.

SENSOR, TEMPERATURE. . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT, TORX-HEAD. . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 SENSOR, PRESSURE . . . . . . . . . . 1 PRESSURE SENSOR ASSEMBLY. 1 (includes items 7-9)

31

Item No.

Part No.

07 08 09 50

187282 50220445 50220446 194281

Description

Qty. Req.

SEALING RING . . . . . . . . . . . . . . . . 2 BOLT, HOLLOW . . . . . . . . . . . . . . . 1 HOSE FITTING . . . . . . . . . . . . . . . . 1 SEALANT, SENSOR . . . . . . . . . . . . 1

50960058/DP1218

Engine

Deutz TD 3.6 L4

Air Intake Tube Group

13 Nm

2

Torque

10

30 Nm Torque

9

4

8

30 Nm Torque

7

3

1

11

5

12 13

6

Air Intake Manifold

50960058/DP1218

32

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Air Intake Tube Group

Item No.

Part No.

01 02 03 04 05 06 07 08

50220447 50220448 105437 50220449 50220450 50220451 50220452 50220453

PRINTED IN U.S.A.

Description

Qty. Req.

HOSE, RUBBER . . . . . . . . . . . . . . . 1 HOSE, RUBBER 90º . . . . . . . . . . . . 1 CLAMP, SPRING . . . . . . . . . . . . . . . 1 CLAMP, SPRING . . . . . . . . . . . . . . . 1 CLAMP, SPRING . . . . . . . . . . . . . . . 2 GASKET, AIR INTAKE TUBE . . . . . 1 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4

33

Item No.

Part No.

09 10 11

50220454 187227 50220455

12 13

133141 133133

Description

Qty. Req.

AIR INTAKE TUBE . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 AIR PRESSURE TUBE ASSEMBLY 1 (includes items 12 and 13) BOLT, HOLLOW . . . . . . . . . . . . . . . 1 SEALING RING . . . . . . . . . . . . . . . . 2

50960058/DP1218

Engine

Deutz TD 3.6 L4

EGR Valve and EGR Cooler Group

80 Nm 8 Nm

10 Nm

25

Torque

Torque

Torque

1

2

9

3

5 8 20 4

21 22 19

7 23

24

6 12

11 10

20 Nm

13

17

7

Torque

20 Nm 26

Torque

Early-Model

18

14

20 Nm 18 Late-Model

Torque

17 16 15

27

50960058/DP1218

34

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine EGR Valve and EGR Cooler Group

Item No.

Part No.

01 02 03 04 05 06 07

50220494 50220495 187227 50220473 50220496 50220497 50220743

07

50220318

08 09 10 11 12

133138 187276 50220488 50220478 50220493

PRINTED IN U.S.A.

Description

Qty. Req.

COOLANT TUBE, EGR . . . . . . . . . . 1 BOLT, TORX-HEAD. . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1 GASKET, EGR COOLANT TUBE . . 1 HOSE, RUBBER . . . . . . . . . . . . . . . 1 CLAMP, SPRING . . . . . . . . . . . . . . . 2 Used when item #26 is a screw-type clamp, as opposed to a spring clamp CLAMP, SPRING . . . . . . . . . . . . . . . 2 Used when item #17 is a spring-type clamp, as opposed to a screw-type . clamp SEALING RING 22x27mm . . . . . . . 1 PLUG (M22-1.5) . . . . . . . . . . . . . . . 1 EGR BRACKET ASSEMBLY . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 EGR BRACKET. . . . . . . . . . . . . . . . 1

35

Item No.

Part No.

13 14 15 16 17 18 19

50220478 50220481 50220480 50220479 50220318 50220498 50220477

20

50220403

21 22 23 24

50220740 50220741 50220742 NSS

25

NSS

26 27

50220744 50220743

Description

Qty. Req.

BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1 HOSE CONNECTOR . . . . . . . . . . . 1 CLAMP, SPRING . . . . . . . . . . . . . . . 2 HOSE, EGR COOLER . . . . . . . . . . 1 EGR COOLER. . . . . . . . . . . . . . . . . 1 (includes items 20-25) EGR CONTROL VALVE . . . . . . . . . 1 (includes items 21 and 22) O-RING . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 SHUTTLE VALVE . . . . . . . . . . . . . . 1 END CAP . . . . . . . . . . . . . . . . . . . . 1 (included with item 19) BRACKET . . . . . . . . . . . . . . . . . . . . 1 (included with item 19) HOSE CLAMP . . . . . . . . . . . . . . . . . 1 SPRING CLAMP . . . . . . . . . . . . . . . 1

50960058/DP1218

Engine

Deutz TD 3.6 L4

Water Pump Group

3

35 Nm

30 Nm

Torque

Torque

1 8

10

6 15 4

6

14

9

20 Nm Torque

35 Nm Torque

2 7 5

12

11

12

14 Nm

60 Nm

Torque

Torque

14 Nm Torque

13 Bolts to the front of the engine.

IMPORTANT: Refer to the engine model/serial number plate on the top of the engine valve cover to identify the serial number of the engine. Use this information when ordering a replacement water pump.

50960058/DP1218

36

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Water Pump Group

Item No.

Part No.

01

50220458

01

50288221

02 03

50220459 50220460

PRINTED IN U.S.A.

Description

Qty. Req.

WATER PUMP. . . . . . . . . . . . . . . . . 1 (includes items 2-7, and 15) All engines except those with S/N 22000444, 22000445, 22000448, 22000449, 22000451,and 22000501 WATER PUMP. . . . . . . . . . . . . . . . . 1 (includes items 2-7, and 15) . . . . . . .

Only engines with S/N 22000444, 22000445, 22000448, 22000449, 22000451, and 22000501 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 HOSE CONNECTOR . . . . . . . . . . . 1

37

Item No.

Part No.

04 05 06 07 08 09 10 11 12 13 14 15

50220461 187216 133135 50220462 105303 50220463 105289 105303 50220475 50220476 50220474 NSS

Description

Qty. Req.

PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 2 O-RING SEAL . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3 PULLEY, FAN . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM/WASHER . . . . . . . . . . . . . . . . 2 MANIFOLD, COOLANT. . . . . . . . . . 1 SILICON O-RING SEAL . . . . . . . . . 1 (included with item 1)

50960058/DP1218

Engine

Deutz TD 3.6 L4

Thermostat Housing Group Cylinder Head

30 Nm

5

Torque

7

30 Nm 2

1

Torque

6

2

10

65 Nm

3

Torque

4

9

30 Nm Torque

12 13

11

15 14 9

9

8

13 Nm Torque

50960058/DP1218

38

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Thermostat Housing Group

Item No.

Part No.

01

50220464

02 03 04 05 06 07

243440 50220462 50220465 50220466 105896 50220467

PRINTED IN U.S.A.

Description

Qty. Req.

THERMOSTAT HOUSING ASY. . . . 1 (includes items 2-4) THERMOSTAT . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 GASKET, THERMOSTAT . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 TEMPERATURE SENDER . . . . . . . 1

39

Item No.

Part No.

08 09 10 11 12 13 14 15

50220468 50220318 50220469 50220470 50220471 50220472 50220473 187227

Description

Qty. Req.

TUBE, COOLANT . . . . . . . . . . . . . . 1 CLAMP, SPRING . . . . . . . . . . . . . . . 4 MANIFOLD, COOLANT. . . . . . . . . . 1 HOSE, COOLANT . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 BRACKET, SUPPORT. . . . . . . . . . . 1 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1

50960058/DP1218

Engine

Deutz TD 3.6 L4

Alternator Group 5 3

90 Nm

1

Torque

4

2

42 Nm 6

42 Nm Torque

Torque

7

8

9 10

30 Nm Torque

11 50 12

50960058/DP1218

40

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Alternator Group

Item No.

Part No.

01

50220515

02 03 04 05 06

50220516 133184 50220577 50220519 50220514

PRINTED IN U.S.A.

Description

Qty. Req.

ALTERNATOR . . . . . . . . . . . . . . . . . 1 (includes items 1-4; does not include item 5) REGULATOR, ALTERNATOR . . . . . 1 FAN, ALTERNATOR . . . . . . . . . . . . 1 NUT AND WASHERS . . . . . . . . . . . 1 PULLEY, ALTERNATOR . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1

41

Item No.

Part No.

07 08 09 10 11 12 50

50220504 50220507 50220513 50220508 50220506 50220505 133104

Description

Qty. Req.

MOUNT, ALTERNATOR . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 5 PIN, ALIGNMENT . . . . . . . . . . . . . . 2 SEALANT . . . . . . . . . . . . . . . . . . . . 1

50960058/DP1218

Engine

Deutz TD 3.6 L4

Fan Belt and Tensioner

1

2

3

4 Refer to Shop Manual Torque

50960058/DP1218

42

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Fan Belt and Tensioner

Item No.

Part No.

01 02 03 04

50220511 50220510 50220512 50220509

PRINTED IN U.S.A.

Description

Qty. Req.

V-RIBBED BELT . . . . . . . . . . . . . . . 1 IDLER, BELT . . . . . . . . . . . . . . . . . . 1 BOLT, SOCKET-HEAD . . . . . . . . . . 1 BELT TENSIONER . . . . . . . . . . . . . 1

43

50960058/DP1218

Engine

Deutz TD 3.6 L4

Engine Wire Harnesses

7 1

11

12

10

4

4

5 6

9

13

8

2

15 14

NOTE: Wire harness shown is for illustrative purposes only; the wire harness and connectors may be different from those on the machine.

8

50960058/DP1218

44

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine Engine Wire Harnesses

Item No.

Part No.

01 02 03 04 05 06 07 08

50220545 50220527 50220546 50220543 50220547 50220548 50220549 50220530

PRINTED IN U.S.A.

Description

Qty. Req.

ENGINE WIRE HARNESS . . . . . . . 1 CONNECTOR, INTERFACE . . . . . . 1 CONNECTOR, COOLANT TEMP.. . 4 CONNECTOR, INJECTORS . . . . . . 5 CONNECTOR, RAIL PRES. . . . . . . 1 CONNECTOR, BOOST PRES. . . . . 1 CONNECTOR, EGR VALVE . . . . . . 1 CONNECTOR, OIL PRES. . . . . . . . 2

45

Item No.

Part No.

09 10 11 12 13 14 15

50220535 50220550 50220551 187173 50220534 187175 50220536

Description

Qty. Req.

CLAMPING BAND. . . . . . . . . . . . . . 2 CLAMPING BAND. . . . . . . . . . . . . 13 CLAMPING BAND. . . . . . . . . . . . . . 1 CLAMPING BAND. . . . . . . . . . . . . . 1 CLAMPING BAND. . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 SPACER . . . . . . . . . . . . . . . . . . . . . 1

50960058/DP1218

Engine

Deutz TD 3.6 L4

Harness Connectors

2

5

9 8

6 7

Item No.

Part No.

02

50220537

05 06

50220540 50220541

50960058/DP1218

Description

Qty. Req.

PLUG-IN CONNECTOR . . . . . . . . . 1 (12 pins) ADAPTER . . . . . . . . . . . . . . . . . . . . 1 PLUG-IN CONNECTOR . . . . . . . . . 1

46

Item No.

Part No.

07 08 09

50220543 50220544 50220542

Description

Qty. Req.

PLUG-IN CONNECTOR . . . . . . . . . 1 PLUG-IN CONNECTOR . . . . . . . . . 1 PLUG-IN CONNECTOR . . . . . . . . . 1

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Engine ECU (Engine Control Unit)

1

Item No.

Part No.

01

50220456

Description

Qty. Req.

ENGINE CONTROL UNIT (ECU) . . 1

NOTE: This is a special order item that requires programming. Please provide the engine model and serial number when placing the order for this part. Be aware that because of the programming requirements there will be a delay in obtaining this part.

PRINTED IN U.S.A.

47

50960058/DP1218

Numerical Index

Deutz TD 3.6 L4

Part No.

Page No.

Ref. No.

Part No.

105289 105292 105298 105303 105303 105303 105325 105407 105437 105483 105646 105646 105896 105896 105904 105910 132023 133103 133103 133104 133107 133132 133133 133135 133136 133138 133138 133139 133141 133147 133149 133151 133162 133166 133168 133168 133184 133232 133322 133326 133329 133335 133352 133387 133388 133405

37 17 15 11 37 37 11 05 33 25 19 21 17 39 07 15 07 05 17 41 13 05 33 37 17 13 35 05 33 05 05 17 25 13 05 13 41 25 13 07 15 14 13 05 17 05

10 42 08 03 08 11 01 31 03 03 03 09 33 06 08 05 04 44 50 50 50 17 13 06 47 10 08 11 12 16 30 44 16 07 15 11 03 15 04 05 03 03 06 42 48 21

133414 05 133417 05 133444 13 133536 05 133537 05 133537 05 133538 06 133539 05 138860 14 187101 13 187115 05 187173 45 187175 05 187175 07 187175 31 187175 45 187216 37 187222 25 187227 11 187227 26 187227 33 187227 35 187227 39 187233 06 187234 05 187262 05 187262 13 187276 35 187282 31 194281 31 243440 39 50220270 06 50220315 05 50220316 26 50220317 26 50220318 26 50220318 35 50220318 35 50220318 39 50220319 26 50220320 26 50220321 26 50220322 05 50220323 05 50220324 05 50220325 05

50960058/DP1218

Page No.

Ref. No.

Part No.

10 02 34 19 12 28 03 09 02 05 18 12 41 03 03 14 05 14 11 07 10 03 15 02 29 06 09 09 07 50 02 05 43 01 02 03 07 17 09 04 05 06 01 03 04 05

50220326 05 50220327 05 50220328 05 50220329 05 50220330 05 50220331 05 50220332 05 50220333 05 50220333 13 50220334 05 50220335 05 50220336 05 50220340 05 50220342 14 50220343 10 50220344 10 50220345 10 50220345 15 50220345 31 50220346 10 50220347 10 50220348 10 50220349 10 50220350 10 50220351 08 50220352 08 50220353 08 50220354 08 50220355 08 50220356 08 50220357 09 50220358 09 50220359 09 50220360 09 50220361 13 50220362 13 50220363 13 50220364 13 50220365 13 50220366 13 50220367 13 50220368 13 50220369 13 50220370 13 50220371 13 50220372 13

48

Page No.

Ref. No.

Part No.

Page No.

07 08 13 14 20 22 23 24 22 04 05 05 32 01 08 01 02 07 02 03 04 05 06 07 01 02 03 05 05 05 01 02 03 04 21 23 01 02 03 08 12 13 14 31 32 33

50220373 13 50220374 17 50220375 17 50220376 10 50220378 10 50220379 10 50220380 17 50220381 17 50220382 17 50220383 17 50220384 17 50220385 17 50220386 17 50220387 17 50220388 17 50220389 17 50220390 17 50220391 11 50220392 11 50220393 11 50220394 11 50220395 17 50220396 17 50220397 17 50220398 17 50220399 17 50220400 17 50220401 07 50220402 07 50220403 35 50220404 07 50220405 07 50220406 06 50220407 06 50220408 25 50220409 25 50220410 25 50220411 25 50220412 25 50220413 25 50220415 19 50220417 19 50220419 19 50220421 22 50220422 22 50220423 22

Ref. No.

35 31 32 11 13 14 41 43 45 46 01 02 03 04 05 06 07 06 02 04 05 21 22 23 24 27 28 01 02 20 06 07 01 04 01 02 11 12 13 17 02 05 07 01 02 03

PRINTED IN U.S.A.

Deutz TD 3.6 L4 Part No.

Page No.

50220424 22 50220425 22 50220426 20 50220427 20 50220428 20 50220429 20 50220430 20 50220431 20 50220432 21 50220434 21 50220435 21 50220436 21 50220437 21 50220438 30 50220439 30 50220440 30 50220441 31 50220442 31 50220443 31 50220444 31 50220445 31 50220446 31 50220447 33 50220448 33 50220449 33 50220450 33 50220451 33 50220452 33 50220453 33 50220454 33 50220455 33 50220456 47 50220458 37 50220459 37 50220460 37 50220461 37 50220462 37 50220462 39 50220463 37 50220464 39 50220465 39 50220466 39 50220467 39 50220468 39 50220469 39 50220470 39

PRINTED IN U.S.A.

Numerical Index

Ref. No.

Part No.

04 05 01 02 03 04 05 06 01 03 05 06 07 01 02 03 01 04 05 06 08 09 01 02 04 05 06 07 08 09 11 01 01 02 03 04 07 03 09 01 04 05 07 08 10 11

50220471 39 50220472 39 50220473 35 50220473 39 50220474 37 50220475 37 50220476 37 50220477 35 50220478 35 50220478 35 50220479 35 50220480 35 50220481 35 50220482 28 50220483 28 50220484 28 50220485 28 50220486 28 50220487 24 50220487 28 50220488 35 50220493 35 50220494 35 50220495 35 50220496 35 50220497 35 50220498 35 50220500 27 50220501 27 50220502 24 50220503 24 50220504 41 50220505 41 50220506 41 50220507 41 50220508 41 50220509 43 50220510 43 50220511 43 50220512 43 50220513 41 50220514 41 50220515 41 50220516 41 50220519 41 50220520 15

Page No.

Ref. No.

Part No.

12 13 04 14 14 12 13 19 11 13 16 15 14 04 05 06 01 02 03 03 10 12 01 02 05 06 18 01 02 01 02 07 12 11 08 10 04 02 01 03 09 06 01 02 05 04

50220527 45 50220530 45 50220534 45 50220535 45 50220536 45 50220537 46 50220540 46 50220541 46 50220542 46 50220543 45 50220543 46 50220544 46 50220545 45 50220546 45 50220547 45 50220548 45 50220549 45 50220550 45 50220551 45 50220552 10 50220552 11 50220553 07 50220554 07 50220555 15 50220556 15 50220557 23 50220558 23 50220559 05 50220560 05 50220560 06 50220561 05 50220562 05 50220563 10 50220563 11 50220564 22 50220565 20 50220569 20 50220571 29 50220572 29 50220573 29 50220574 29 50220575 29 50220577 41 50220638 15 50220639 15 50220640 15

49

Page No.

Ref. No.

Part No.

Page No.

02 08 13 09 15 02 05 06 09 04 07 08 01 03 05 06 07 10 11 12 10 09 10 01 02 01 02 50 33 06 26 25 15 12 06 07 12 08 07 06 01 02 04 09 06 12

50220641 15 50220642 15 50220740 35 50220741 35 50220742 35 50220743 35 50220743 35 50220744 35 50220787 19 50220788 19 50220789 19 50220790 19 50220791 19 50220792 19 50220793 20 50220794 21 50220795 21 50221122 21 50288221 37 50288228 19 50291812 19 50291818 19 50291824 21 50291835 19 50291836 19 50291894 19 50293987 29 50293988 29 50293989 29 50293989 29 50293990 29 50302200 29 50302554 29 50302555 29 50303813 21 50317524 29

Ref. No.

11 10 21 22 23 07 27 26 08 09 10 11 12 13 11 02 08 11 01 01 04 06 10 15 14 50 07 05 03 03 08 04 05 03 14 04

50960058/DP1218

Subject Index

Deutz TD 3.6 L4

A Adapter Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Air Intake Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Air Intake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

B Bearing, Main . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Bearing, Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Belt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Bracket, Doc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Bracket, Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Bracket, Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Breather Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

C Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Cap, Oil Fill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Connecting Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .08 Cover, Timing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

E EGR Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 EGR Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Engine Block Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Engine Control Unit (ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 Engine Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Exhaust Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

F Fan, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Filter, Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Fuel Injector Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20, 21 Fuel Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

50960058/DP1218

50

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Subject Index

G Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Gasket, Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Gasket, Air Intake Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Gasket, Compensator Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Gasket, Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Gasket, EGR Coolant Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Gasket, Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Gasket, Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Gasket, Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Gasket, Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Gasket, Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Gasket, Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Gasket, Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Gear, Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

H Harness, Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Hose, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Hose, EGR Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

I Idler, Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Inlet, Doc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Intake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

M Manifold, Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37, 39

O Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

PRINTED IN U.S.A.

51

50960058/DP1218

Subject Index

Deutz TD 3.6 L4

P Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09 Pressure Sensor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Pulley, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Pulley, Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Pulley, Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Pushrod, Valve Lifter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

R Rail Pressure Sensor Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Rear Main Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05 Regulator, Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Relay, Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Rocker Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Rod Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .08 Rod Bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .08

S Sensor, Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10, 11 Sensor, Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .07 Sensor, Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Sensor, Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Shuttle Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

T Temperature Sender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

V Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Valve Lifter, Hydraulic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Valve Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13, 17 V-Ribbed Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

W Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37 Wrist Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .09

50960058/DP1218

52

PRINTED IN U.S.A.

Deutz TD 3.6 L4

PRINTED IN U.S.A.

Subject Index

53

50960058/DP1218

Torque Specifications

Deutz TD 3.6 L4

Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified.

Grade 8.8

Metric Coarse-Pitch Thread M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30

Grade 12.9

Grade 10.9

All torque values are in Foot-Pounds and Newton Meters (Nm).

DIN 912, DIN 931, DIN 933, etc...

8.8

10.9

12.9

4.1 (5.5) 6 (8) 7 (10) 7 (10) 10 (14) 13 (17) 18 ( 25) 26 (35) 31 (42) 33 (45) 48 (65) 59 (80) 64 (87) 81 (110) 108 (147) 100 (135) 133 (180) 170 (230) 155 (210) 203 (275) 258 (350) 207 (280) 302 (410) 354 (480) 302 (410) 420 (570) 509 (690) 406 (550) 575 (780) 686 (930) 524 (710) 738 (1000) 878 (1190) 767 (1040) 1092 (1480) 1305 (1770) 1047 (1420) 1482 (2010) 1770 (2400)

Metric Fine-Pitch Thread M8X1.0 M10X1.0 M10X1.25 M12X1.25 M12X1.5 M14X1.5 M16X1.5 M18X1.5 M20X1.5 M22X1.5 M24X2.0 M27X2.0 M30X2.0

50960058/DP1218

DIN 7984 8.8

10.9

4 (5) 6.3 (8.5) 15 (20) 30 (40) 51 (69) 81 (110) 125 (170) 181 (245) 251 (340) 339 (460) 435 (590) 642 (870) 885 (1200)

5 (7) 9 (12) 22 (30) 44 (59) 74 (100) 118 (160) 184 (250) 254 (345) 361 (490) 487 (660) 620 (840) 922 (1250) 1254 (1700)

All torque values are in Foot-Pounds and Newton Meters (Nm).

DIN 912, DIN 931, DIN 933, etc...

8.8

10.9

12.9

18 (25) 27 (37) 32 (43) 37 (50) 55 (75) 65 (88) 36 (49) 52 (71) 61 (83) 64 (87) 96 (130) 111 (150) 61 (83) 92 (125) 107 (145) 100 (135) 148 (200) 173 (235) 155 (210) 229 (310) 266 (360) 232 (315) 332 (450) 391 (530) 325 (440) 465 (630) 538 (730) 435 (590) 620 (840) 723 (980) 546 (740) 789 (1070) 922 (1250) 811 (1100) 1143 (1550) 1328 (1800) 1106 (1500) 1586 (2150) 1844 (2500)

54

DIN 7984 8.8

10.9

16 (22) 32 (43) 31 (42) 55 (75) 53 (72) 89 (120) 133 (180) 199 (270) 277 (375) 369 (500) 465 (630) 679 (920) 959 (1300)

24 (32) 48 (65) 46 (62) 81 (110) 77 (105) 129 (175) 195 (265) 284 (385) 391 (530) 524 (710) 664 (900) 959 (1300) 1364 (1850)

PRINTED IN U.S.A.

Deutz TD 3.6 L4

Torque Specifications

Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified.

NOTE: All torque values are in foot-pounds (lb.-ft.), except those marked with asterisks (*), which are in inch-pounds (lb.-in.). To convert lb.-ft. to Newton Meter (Nm)—metric—torque values, multiply the lb.-ft. value by 1.355, or for inch pounds, multiply the lb.-in. value by 0.113.

Unified National Thread

Grade 2 Dry

Oiled

Dry

Oiled

Dry

Oiled

8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16/24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-14

19* 20* 27* 31* 66* 76* 11 12 20 23 32 36 35 40 55 60 75 85 130 150 125 140 190 210

14* 15* 21* 23* 50* 56* 9 9 15 17 24 27 35 40 55 60 75 85 130 150 125 140 190 210

30* 31* 43* 49* 9 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 430 470 640 710

22* 23* 32* 36* 75* 86* 13 14 23 25 35 40 55 65 80 90 110 130 200 220 320 630 480 530

41* 43* 60* 68* 12 14 25 25 45 50 70 80 110 120 150 170 220 240 380 420 600 660 900 1000

31* 32* 45* 51* 9 10 18 20 35 35 55 60 80 90 110 130 170 180 280 320 460 500 680 740

Grade 5

Grade 8

* Value shown is in pound-force inch (lb.-in.)—inch pounds.

PRINTED IN U.S.A.

55

50960058/DP1218

www.gehl.com

www.mustangmfg.com

Manitou Americas, Inc. One Gehl Way P. O. Box 179 West Bend, WI 53095-0179 U.S.A

50960058/DP1218

© 2018 Manitou Americas, Inc. All rights reserved.

PRINTED IN U.S.A.