DEUTZ TD3.674 (Tier 4) 750 708 T750 MLA 7 MLA-T 516 Articulated Loader Parts Manual - PDF DOWNLOAD

Deutz TD3.6L4 (Tier 4) Engine for Models

750 708 T750 MLA 7 MLA-T 516 Articulated Loader

Parts Manual 50940442 Rev. E 07/20

Introduction For your safety and continued proper operation, use only genuine XPRT® Genuine Parts.

Schematics

When ordering service parts, specify the correct part number, full description, quantity required, the unit model number and serial number. The model and serial number decal for this unit are located on the left chassis upright.

Hydraulic and electrical schematics are located in the operator’s manual and service manual.

Manitou Americas reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.

Abbreviations

Purchase equivalent, quality XPRT tires for your loader. Contact your dealer for replacement tire information. Replacement batteries are not provided by Manitou Americas.

Battery specifications are listed in Electrical section where the battery is shown. ALL REPLACEMENT BATTERIES MUST BE PURCHASED LOCALLY.

How to Use This Manual “Right” and “Left” are determined from a position sitting on the seat and facing forward.

Unless otherwise indicated, all parts page graphics are shown as viewed from the front left. If the view is from a different perspective, a directional arrow on the lower left corner will identify the front of the machine.

Items shown in the parts list that do not have part numbers are shown for reference purposes only and are NOT available for purchase.

Dimensions are in inches unless otherwise specified.

Refer to the abbreviations table to the right for various fastener descriptions. Standard hardware torque values are provided at the end of this manual. For parts requiring non-standard torque values, the correct torque value will appear on the parts page graphic or parts list next to the corresponding item number.

A AR ASSY CB CP CS CYL DIA FHCS FOPS G GR HB HLN HN HP HYD INS LN LT LW M MM/mm N/A N•m NPT OS ROPS RT SHCS SLTD SN SQ TOPS US V W/ W/O

Ampere As Required Assembly Carriage Bolt Cotter Pin Cap Screw (Hexagon Head) Cylinder Diameter Flat Head Cap Screw Falling Object Protective Structure Grams Grade Hex Bolt Hex Lock Nut Hex Nut High Pressure Hydraulic Insert Lock Nut Left Lock Washer Meter or Meters Millimeter Not Available, Not Applicable Newton meter National Pipe Thread Oversized Roll Over Protective Structure Right Socket Head Cap Screw Slotted Serial Number or Slotted Nut Square Tip Over Protective Structure Undersized Volt With Without

FIG. 1 - BREATHER LINE FIG. 2 - DIPSTICK FIG. 3 - PLUG FIG. 3.01 - ENGINE BLOCK FIG. 4 - END COVER FIG. 4.01 - OIL SUCTION LINE FIG. 5 - OIL PAN FIG. 6 - OIL FILLER FIG. 7 - OIL DRAIN PLUG FIG. 8 - FLYWHEEL FIG. 9 - CRANKSHAFT PULLEY FIG. 10 - VALVE COVER FIG. 11 - IDLER GEAR FIG. 12 - END COVER FASTENERS FIG. 13 - OIL PUMP FIG. 14 - OIL COOLER FIG. 15 - OIL FILTER FIG. 16 - TRANSFER PIPE FIG. 17 - OIL LINE FIG. 18 - OIL RETURN LINE FIG. 19 - FUEL INJECTION PUMP FIG. 21 - FUEL INJECTOR FIG. 22-24 - FUEL SEPERATOR/FUEL FILTER/FUEL PUMP FIG. 25 - FUEL RAIL FIG. 26 - FUEL LINE FIG. 27 - FUEL LINE FIG. 28 - QUICK CLUTCH COUPLING FIG. 29 - CHARGE AIR PIPE FIG. 30 - OIL PRESSURE SENSOR FIG. 31.01 - CHARGE AIR PIPE BRACKET (Later) FIG. 31.02 - CHARGE AIR ELBOW (Later) FIG. 31.03 - CHARGE AIR PIPE (Later) FIG. 31.04 - CHARGE AIR PIPE HOSE (Later) FIG. 31 - CHARGE AIR PIPE FIG. 32 - ELECTRONIC CONTROL UNIT (ECU) FIG. 33 - V-PULLEY FIG. 34 - WATER PUMP FIG. 35a - THERMOSTAT HOUSING (Later) FIG. 35 - THERMOSTAT HOUSING (Early) FIG. 36 - COOLANT LINE FIG. 37 - COOLANT PIPE (Early) FIG. 38a - EGR COOLER (Later) FIG. 38 - EGR COOLER (Early) FIG. 39 - EGR CONNECTOR FIG. 40 - INTAKE EXPANSION JOINT FIG. 41 - EGR BRACKET FIG. 42 - EGR COOLANT PIPE FIG. 43 - EGR COOLANT LINE FIG. 44 - EGR BRACKET FIG. 45 - COOLANT LINE PLUG FIG. 39a - EXHAUST PIPE (Later) FIG. 46.01 - EXHAUST MANIFOLD (SN 12460170 and Up) FIG. 46 - EXHAUST MANIFOLD (SN 12460169 and Before) FIG. 47 - TURBOCHARGER FIG. 48 - EXHAUST CONNECTION FIG. 49 - V-BELT FIG. 50.01 - ALTERNATOR (Later) FIG. 50 - ALTERNATOR (Early) FIG. 51 - ALTERNATOR ADJUSTMENT BRACKET FIG. 52 - ALTERNATOR BRACKET

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 77 79 81 83 85 87 89 91 93 95 97 99 101 103 105 107 109 111 113 115 117 119

FIG. 53 - STARTER FIG. 54 - PLUG-IN CONNECTOR FIG. 55 - RELAY FIG. 56 - STARTER RELAY CABLE FIG. 57 - PROTECTION CAP FIG. 58 - PLUG-IN CONNECTOR FIG. 59 - WIRE HARNESS FASTENERS FIG. 60.01 - WIRE HARNESS (Later) FIG. 60 - WIRE HARNESS (Early) FIG. 61 - TACHO-ALTERNATOR FIG. 62 - TACHOMETER SENSOR FIG. 62a - PRESSURE SENSOR FIG. 63 - FLYWHEEL HOUSING FIG. 63a - FLYWHEEL HOUSING BRACKET FIG. 64 - GLOW PLUGS FIG. 65.01 - DOC PARTICULATE FILTER (Later) FIG. 65.02 - DOC TEMPERATURE TRANSMITTER (Later) FIG. 65 - DOC BRACKET FIG. 65a - DOC RISER FIG. 67 - DOC CLAMP FIG. 75 - GASKETS Appendix A:Pages Index Appendix B:Parts Index

121 123 125 127 129 131 133 135 137 139 141 143 145 147 149 151 153 155 157 159 161 163 164

FIG. 1 - BREATHER LINE

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

1

Item

Part No.

Name

Qty

Remarks

1

50291849

INTAKE PIPE

1

2

50220318

HOSE CLAMP / SPRING

1

3

50220321

HOSE CLAMP / SPRING

1

4

50220471

BOLT

1

SN 12460170 and Up

4

187227

BOLT/HEX

1

SN 12460169 and Before

5

50220316

PIPE CLAMP

1

6

50291855

BREATHER

1

7

50220319

HOSE

1

8

50220318

HOSE CLAMP / SPRING

2

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Incl. Ref. 7-8

2

FIG. 2 - DIPSTICK

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

3

Item

Part No.

Name

Qty

1

50220774

Dipstick

1

2

50220339

Ball

1

3

50291866

Plug

1

4

50220773

Guide Tube

1

5

50220775

O-Ring

2

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks Requires 50220775.

4

FIG. 3 - PLUG

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

5

Item

Part No.

Name

1

133147

PLUG

2

133131

Ring/Sealing M10x14mm #011

Qty

Remarks

1 Deutz

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

1

6

FIG. 3.01 - ENGINE BLOCK

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

7

Item

Part No.

Name

Qty

1

50250686

ENGINE BLOCK

1

2

133417

PISTON COOLING NOZZLE

8

3

50221093

VALVE

1

4

50221094

THRUST WASHER

1

5

50221095

MAIN BEARING

5

6

50221096

Cover

5

7

50220326

PLUG

1

8

50221097

SCREW PLUG

1

9

133539

PLUG

1

10

50220562

BY-PASS

1

11

50221098

SLIDE VALVE

1

12

133139

SEALING RING

1

13

50221211

SCREW PLUG

1

14

50220328

HOSE CONNECTOR

1

15

50220329

SEALING RING

2

17

133147

PLUG

4

18

133132

SEALING RING

4

19

50221099

STUD

3

20

133538

Plug/Screw 14x1.5mm 011

22

133405

BUSHING

1

24

50220332

BOLT, MAIN BEARING CAP

10

25

50220333

ALIGNMENT BUSHING

10

26

50220807

CAM BEARING/BUSHING

4

27

50292112

SOFT PLUG

1

189

50220561

SAFETY LOCK AGENT

2

Deutz#

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

6

8

FIG. 4 - END COVER

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

9

Item

Part No.

Name

Qty

1

50291863

END COVER

1

2

133387

SEAL/SHAFT LIFT

1

3

105289

HEX BOLT

8

234

133103

PACKING COMPOUND

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks Incl. Ref. 2

10

FIG. 4.01 - OIL SUCTION LINE

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

11

Item

Part No.

Name

Qty

1

50221116

Oil Suction Line

1

2

105289

HEX BOLT

2

291

50220560

SEALANT

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 30 Nm (22 ft.-lbs.)

12

FIG. 5 - OIL PAN

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

13

Item

Part No.

Name

Qty

1

50291840

OIL PAN

1

3

187234

Bolt/Torx-Head

24

291

50220560

SEALANT

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 20 Nm (15 ft.-lbs.)

14

FIG. 6 - OIL FILLER

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

15

Item 1

Part No. 133537

Name PLUG

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Qty 2

Remarks Torque 110 Nm (81 ft.-lbs.)

16

FIG. 7 - OIL DRAIN PLUG

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

17

Item

Part No.

Name

Qty

1

133149

PLUG/SCREW M18X1.5MM

1

2

133137

Ring/Sealing M18x24mm #011

1

Deutz

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks Torque to 55 Nm (40.5 ft.-lbs.)

18

FIG. 8 - FLYWHEEL

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

19

Item

Part No.

Name

Qty

1

50220342

FLYWHEEL

1

2

138860

RING GEAR

1

3

133335

SCREW/BOLT

8

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks Incl. 138860

Torque to 30 Nm (22 ft.-lbs)

20

FIG. 9 - CRANKSHAFT PULLEY

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

21

Item

Part No.

Name

Qty

Remarks

2

50220345

BOLT

3

3

50220346

Pin/Alignment

1

4

50250689

V-GROOVED PULLEY

1

SN 12460170 and Up

4

50291847

PULLEY

1

SN 12460169 and Before

5

50220348

Bolt/Crankshaft Pulley

1

6

50291811

Pin

1

7

50291871

Washer

1

8

50291869

DISC/FRICTION

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

22

FIG. 10 - VALVE COVER

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

23

Item

Part No.

Name

Qty

Remarks

1

50221106

Valve Cover

1

SN 12460170 and Up; Incl. Ref. 2-4

1

50291851

VALVE COVER

1

SN 12460169 and Before; Incl. Ref. 2-4

2

50220371

Gasket/Valve Cover

1

3

50220372

Bolt/Valve Cover

10

4

133444

CAP/FILLER

1

5

50221107

GASKET

1

SN 12460170 and Up

5

50220373

Plug

1

SN 12460169 and Before

293

50291894

DEVICE/MOUNTING

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Torque to 8.5 Nm (6.25 ft.-lbs.)

24

FIG. 11 - IDLER GEAR

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

25

Item

Part No.

Name

Qty

1

50220374

Gear/Idler

1

2

50291846

Shaft

1

3

105896

HEX BOLT

3

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 30 Nm (22 ft.-lbs.)

26

FIG. 12 - END COVER FASTENERS

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

27

Item

Part No.

Name

Qty

Remarks

1

105288

Bolt

10

Torque to 30 Nm (22 ft.-lbs.)

2

105292

Hex Bolt

7

Torque to 30 Nm (22 ft.-lbs.)

3

50291829

Bolt

5

Torque to 30 Nm (22 ft.-lbs.)

4

50291815

PLUG

1

Torque to 55 Nm (40.5 ft.-lbs.)

5

50220382

Connector/Coolant Port

1

6

50220383

Retainer/Coolant Port Connector

1

7

133136

Ring/Sealing 18x20mm #011

1

8

133388

SEAL/LIP ROTATING SHAFT DEUTZ #041

1

234

133103

PACKING COMPOUND

1

Deutz

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

28

FIG. 13 - OIL PUMP

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

29

Item

Part No.

Name

Qty

1

50220395

Oil Pump Assembly

1

2

50220395

Oil Pump Assembly

1

3

50220395

Oil Pump Assembly

1

4

50220395

Oil Pump Assembly

1

5

50220395

Oil Pump Assembly

1

6

50220395

Oil Pump Assembly

2

7

50220395

Oil Pump Assembly

3

8

50220395

Oil Pump Assembly

1

9

50220395

Oil Pump Assembly

2

10

50291837

O-RING

4

12

50220395

Oil Pump Assembly

1

13

50220395

Oil Pump Assembly

5

14

50220395

Oil Pump Assembly

2

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 60 Nm (44 ft.-lbs.)

Torque to 8 Nm (6 ft.-lbs.)

30

FIG. 14 - OIL COOLER

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

31

Item

Part No.

Name

Qty

Remarks

1

50220401

Oil Cooler

1

2

50220402

Gasket/Oil Cooler

1

3

50220506

BOLT

4

30 Nm (22 ft.-lbs.); SN 12460170 and Up

3

105289

HEX BOLT

4

30 Nm (22 ft.-lbs.); SN 12460169 and Before

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

32

FIG. 15 - OIL FILTER

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

33

Item

Part No.

Name

Qty

Remarks

1

132023

FILTER/ENGINE OIL DEUTZ

1

Torque to 12 Nm (8.8 ft.-lbs.)

2

133326

BUSHING/THREADED

1

Torque to 40 Nm (29.5 ft.-lbs.)

3

50220404

Cover/Oil Filter

1

4

50220405

OIL SEAL

1

5

105904

HEX BOLT

2

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Torque to 30 Nm (22 ft.-lbs.)

34

FIG. 16 - TRANSFER PIPE

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

35

Item

Part No.

Name

Qty

Remarks

1

50221119

TRANSFER PIPE

1

SN 12460170 and Up

1

50221119

TRANSFER PIPE

1

SN 12460169 and Before

2

105289

HEX BOLT

2

Torque to 30 Nm (22 ft.-lbs.)

3

133538

Plug/Screw 14x1.5mm 011

1

Torque to 35 Nm (25.8 ft.-lbs.)

4

133153

O-SEAL

Deutz#

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

2

36

FIG. 17 - OIL LINE

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

37

Item

Part No.

Name

Qty

Remarks

1

50220798

Lubricating Oil Line

1

Incl. Refs. 2-3

2

50220409

Hollow Bolt

2

Torque to 18 Nm (13.25 ft.-lbs.)

3

50291823

RING/SEALING

4

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

38

FIG. 18 - OIL RETURN LINE

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

39

Item

Part No.

Name

Qty

1

50220410

FLANGE/ATTACHMENT

1

2

50220411

O-RING SEAL

1

3

50291870

Oil Return Line

1

4

187222

O-SEAL

1

5

50291826

BOLT

1

6

133162

Bolt/Hex 6x20mm Cl 8.8 Deutz #011

2

7

50220413

Gasket/Turbocharger Oil Return Tube

1

242

194281

DEVICE/MOUNTING

2

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Incl. Ref. 4

Torque to 8.5 Nm (6.25 ft.-lbs.)

40

FIG. 19 - FUEL INJECTION PUMP

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

41

Item

Part No.

Name

Qty

1

50288228

Pump/Fuel Injection

1

2

50220415

SPACER/INJECTOR PUMP

1

3

105646

HEX BOLT

3

4

50291812

Washer

1

5

50220417

O-RING SEAL

1

6

50291818

Nut

1

7

50220419

O-RING

1

8

50220787

OVERFLOW VALVE

1

9

50220788

O-RING

1

10

50220789

O-RING

1

11

50220790

VOLUME CONTROL VALVE

1

12

50220791

O-RING

1

13

50220792

GASKET

1

14

50291836

TORX HEAD BOLT

2

15

50291835

Gear/Toothed

1

293

50291894

DEVICE/MOUNTING

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 80 Nm (59 ft.-lbs.)

Incl. Ref. 9-10; Torque to 27 Nm (20 ft.lbs.)

Incl. Ref. 12-13

Torque to 3-4 Nm (2.25-3 ft.-lbs.)

42

FIG. 21 - FUEL INJECTOR

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

43

Item

Part No.

Name

Qty

1

50220421

Injector/Fuel

4

2

50220422

SEAL/FUEL INJECTOR

4

3

50220423

CLAMP/FUEL INJECTOR

4

4

50220424

BOLT / FUEL INJECTOR CLAMP

4

5

50220425

RETAINING CLIP

4

6

50220564

O-RING

4

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks IMPORTANT: Refer to engine service manual before replacing fuel injectors.

Failure to follow authorized procedure may void engine warranty., Incl. Refs. 2, 5-6.

Torque to 30 Nm (22 ft.-lbs.)

44

FIG. 22-24 - FUEL SEPERATOR/FUEL FILTER/FUEL PUMP

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

45

Item

Part No.

Name

Qty

33

50307497

FITTING/QUICK COUPLER MALE/11.8MM

2

48

651521

CS M5-0.8X16 C8.8 ZY DIN933

4

52

651707

LN INST FL M10-1.50 C8 ZY DIN6926

7

61

656100

HN M5-0.8 C8 ZY DIN934

4

65

50302443

FUEL FILTER ASSY / WATER SEPERATOR

1

66

50288223

PUMP/FUEL SUPPLY

1

67

50302437

Fuel Filter Assembly

1

68

50302445

FUEL FILTER ELEMENT/PRIMARY

1

69

50220612

SENSOR WIRE / FUEL FILTER

1

70

50220613

SEALING RING / FUEL FILTER SENSOR

1

71

50302441

FUEL FILTER/SECONDARY

1

72

50250692

PUSH-ON RECEPTACLE

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Includes filter 50302445.

Torque to 1.6 Nm (1.2 ft.lbs.). Includes sealing ring 50220613.

46

FIG. 25 - FUEL RAIL

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

47

Item

Part No.

Name

Qty

Remarks

1

50220426

Rail/Fuel

1

2

50220427

Fuel Line/High Pressure

1

3

50220428

Fuel Line/High Pressure

1

For cylinders 1 & 2

4

50220429

Fuel Line/High Pressure

1

For cylinders 3 & 4

5

50220430

Bolt/Torx-Head

2

Torque to 30 Nm (22 ft.-lbs.)

6

50220431

Spacer/Fuel Rail

2

7

50220565

Repair Kit

1

11

50220793

O-Ring

1

259

50220569

Multi-purpose Grease

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Incl. Refs. 7, 11

Incl. Ref. 11

48

FIG. 26 - FUEL LINE

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

49

Item

Part No.

Name

Qty

Remarks

1

50294606

FUEL LINE

1

Incl. Ref. 11; SN 12460170 and Up

1

50220432

Fuel Line Assembly

1

Incl. Ref. 11; SN 12460169 and Before

2

50220794

Fuel Return Line

1

3

50220434

Hose Retainer

2

5

50220435

Hose Clamp / Spring

2

6

50220436

Hose Assembly

1

7

50220437

Pipe Clamp

3

8

50220795

Hex Bolt

1

Torque to 21 Nm (15.5 ft.-lbs.)

9

105646

HEX BOLT

2

Torque to 21 Nm (15.5 ft.-lbs.)

10

50291824

Screw/Set

2

Torque to 15 Nm (11 ft.-lbs.)

11

50221122

Pipe Clamp

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

50

FIG. 27 - FUEL LINE

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

51

Item 1

Part No. 50291859

Name Fuel Line

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Qty

Remarks

1

52

FIG. 28 - QUICK CLUTCH COUPLING

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

53

Item 1

Part No. 50303813

Name Fitting/ST/.38/QD Female/Fuel

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Qty

Remarks

1

54

FIG. 29 - CHARGE AIR PIPE

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

55

Item

Part No.

Name

Qty

Remarks

1

50220447

Rubber Sleeve

1

2

50220448

Hose

1

3

105437

Hose Clamp

1

4

50220449

Hose Clamp / Spring

1

5

50291872

Clamp/Hose

2

6

50220451

Gasket

1

7

50220804

Charge Air Pipe

1

8

187227

BOLT/HEX

1

9

50220452

Clamp/Pipe

1

10

50291828

Bolt

4

Torque to 30 Nm (22 ft.-lbs.)

11

50220455

Compressor Air Hose Assembly

1

Incl. Refs. 12-13

12

133141

Screw/Hollow

1

Torque to 30 Nm (22 ft.-lbs.)

13

133133

RING/SEALING M12X15.5MM

Deutz #011

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Torque to 13 Nm (10 ft.-lbs.)

2

56

FIG. 30 - OIL PRESSURE SENSOR

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

57

Item

Part No.

Name

Qty

Remarks

1

50220444

Pressure Sensor Mount Assembly

1

2

187282

RING/SEALING

2

3

50220445

BOLT/HOLLOW

1

4

50220446

Hose Fitting

1

5

50220442

Bolt

1

6

50220443

Pressure Sensor

1

7

50220441

TEMPERATURE SENSOR

1

8

50220803

O-RING SEAL

1

9

50220345

BOLT

1

Torque to 11 Nm (8 ft.-lbs.)

10

50220643

BOLT/TORX-HEAD

2

Torque to 30 Nm (22 ft.-lbs.)

242

194281

DEVICE/MOUNTING

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Incl. Refs. 2-4

Torque to 18 Nm (13.25 ft.-lbs.)

(TORQUE TO 5 NM/3.7 LB.-FT.)

Incl. Ref. 8

58

FIG. 31.01 - CHARGE AIR PIPE BRACKET (Later)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

59

Item

Part No.

Name

Qty

Remarks

2

50221104

Cover

1

4

105289

HEX BOLT

1

Torque to 30 Nm (22 ft.-lbs.)

5

50221124

PRESSURE SENSOR

1

Includes 50221125.

6

50221125

O-SEAL

1

7

50220345

BOLT

1

11

133133

RING/SEALING M12X15.5MM

2

12

133133

RING/SEALING M12X15.5MM

1

13

187282

RING/SEALING

2

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

60

FIG. 31.02 - CHARGE AIR ELBOW (Later)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

61

Item

Part No.

Name

Qty

4

105904

HEX BOLT

1

6

50220451

Gasket

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks Torque to 30 Nm (22 ft.-lbs.)

62

FIG. 31.03 - CHARGE AIR PIPE (Later)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

63

Item

Part No.

Name

Qty

Remarks

1

50294608

CHARGE AIR PIPE

1

2

50294609

CLAMP

1

Torque to 5 Nm (3.7 ft.-lbs.)

3

50294610

CLAMP

1

Torque to 5 Nm (3.7 ft.-lbs.)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

64

FIG. 31.04 - CHARGE AIR PIPE HOSE (Later)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

65

Item

Part No.

Name

Qty

2

50220447

Rubber Sleeve

1

4

50220452

Clamp/Pipe

2

5

187227

BOLT/HEX

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 13 Nm (9.5 ft.-lbs.)

66

FIG. 31 - CHARGE AIR PIPE

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

67

Item

Part No.

Name

Qty

1

50291862

Air Intake Manifold

1

2

50220439

Gasket/Air Intake Manifold

1

3

50220440

Bolt

8

4

50220802

Retaining Plate

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 30 Nm (22 ft.-lbs.)

68

FIG. 32 - ELECTRONIC CONTROL UNIT (ECU)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

69

Item

Part No.

Name

Qty

Remarks

1

50294611

ECU

1

SN 12460170 and Up. IMPORTANT: Engine model number, engine serial number, fuel injection pump part number, and fuel injection pump serial number are required when ordering.

1

50220456

ECU (Programmed-Engine Specific)

1

SN 12460169 and Before. IMPORTANT: Engine model number, engine serial number, fuel injection pump part number, and fuel injection pump serial number are required when ordering., (PROGRAMMED ENGINE SPECIFIC)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

70

FIG. 33 - V-PULLEY

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

71

Item

Part No.

Name

Qty

1

50291852

PULLEY

1

2

50291816

Torx Head Bolt

4

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 30 Nm (14.75 ft.-lbs.)

72

FIG. 34 - WATER PUMP

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

73

Item

Part No.

Name

Qty

Remarks

1

50250694

WATER PUMP

1

Incl. Refs. 2-7; SN 12460170 and Up.

1

50291868

PUMP/WATER

1

Incl. Refs. 2-7; SN 12460169 and Before.

2

50291865

Seal

1

3

50220460

Hose Connector

1

Torque to 35 Nm (25.8 ft.-lbs.)

4

50250695

Screw Plug

1

SN 12460170 and Up; Torque to 35 Nm (25.8 ft.-lbs.)

4

50220461

Plug

1

SN 12460169 and Before; Torque to 35 Nm (25.8 ft.-lbs.)

5

187276

PLUG

1

Torque to 60 Nm (44.25 ft.-lbs.)

6

133135

Ring/Sealing 16x20mm #011

7

50291813

Ring/Sealing

1

10

105303

BOLT

3

Deutz

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

2

Torque to 18 Nm (13.25 ft.-lbs.)

74

FIG. 35a - THERMOSTAT HOUSING (Later)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

75

Item

Part No.

Name

Qty

Remarks

1

50250676

HOUSING W/THERMOSTAT

1

2

50250697

HOSE

1

3

50220743

Spring Clamp

1

4

50250698

Spring Band Clamp

1

6

50220466

Gasket/Thermostat Housing

1

Torque to 20 Nm (14.75 ft.-lbs.)

7

105896

HEX BOLT

4

Torque to 30 Nm (22 ft.-lbs.)

8

50291873

SENDER/TEMPERATURE

1

9

50250699

Bracket

1

10

50220471

BOLT

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

76

FIG. 35 - THERMOSTAT HOUSING (Early)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

77

Item

Part No.

Name

Qty

Remarks

1

50291860

Housing/Thermostat

1

4

50220462

SEALING RING

1

5

50291893

PLUG

1

6

50220466

Gasket/Thermostat Housing

1

7

105896

HEX BOLT

4

Torque to 30 Nm (22 ft.-lbs.)

8

50291873

SENDER/TEMPERATURE

1

Torque to 25 Nm (18.5 ft.-lbs.)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Incl. Refs. 4-5

Torque to 65 Nm (48 ft.-lbs.)

78

FIG. 36 - COOLANT LINE

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

79

Item

Part No.

Name

Qty

Remarks

1

50220474

Manifold/Coolant

1

10

105303

BOLT

1

Torque to 18 Nm (13.25 ft.-lbs.)

11

50220475

Fitting Bolt

2

Torque to 18 Nm (13.25 ft.-lbs.)

12

50220476

Shim Ring

2

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

80

FIG. 37 - COOLANT PIPE (Early)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

81

Item

Part No.

Name

Qty

1

50220469

Manifold/Coolant

1

2

50220743

Spring Clamp

4

3

50220468

Tube/Coolant

1

4

50220473

Pipe Clamp

1

5

50220470

Hose

1

6

50220471

BOLT

2

7

50220472

Bracket/Support

1

8

50220345

BOLT

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 30 Nm (22 ft.-lbs.)

Torque to 13 Nm (9.5 ft.-lbs.)

82

FIG. 38a - EGR COOLER (Later)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

83

Item

Part No.

Name

Qty

Remarks

1

50294612

EGR MODULE

1

2

50221388

VALVE HOUSING

1

3

50221389

GASKET

1

4

50250702

SHUTTLE VALVE

1

5

50221391

HOUSING/CASE

1

6

50291819

TORX HEAD BOLT

4

Torque to 8.4 Nm (6.2 ft.-lbs.)

7

50220643

BOLT/TORX-HEAD

4

Torque to 16 Nm (11.8 ft.-lbs.)

8

50221392

Coolant Pipe

1

9

50221393

O-Ring

1

10

50220498

Hose/EGR Cooler

1

11

50220318

HOSE CLAMP / SPRING

2

12

50220471

BOLT

1

13

50221394

Expansion Joint

1

14

50221395

GASKET

1

15

50220486

Gasket/Compensator Tube

1

16

50221396

TORX-HEAD BOLT

4

17

50221397

Bracket

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Torque to 20 Nm (14.75 ft.-lbs.)

Torque to 20 Nm (14.75 ft.-lbs.)

84

FIG. 38 - EGR COOLER (Early)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

85

Item

Part No.

Name

Qty

Remarks

1

50220477

EGR COOLER

1

Incl. Refs. 2, 8-12

2

50291834

VALVE/CONTROL

1

Incl. Ref. 6

6

50291833

O-RING

1

8

50220742

Shuttle Valve

1

9

50291832

Screw

6

10

50291831

SEAL

1

12

50291825

CLAMPING BAND

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Torque to 8 Nm (6 ft.-lbs.)

86

FIG. 39 - EGR CONNECTOR

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

87

Item

Part No.

Name

Qty

1

50220479

Hose Connector

1

2

50220480

O-RING SEAL

1

3

50220481

Bolt

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 20 Nm (14.75 ft.-lbs.)

88

FIG. 40 - INTAKE EXPANSION JOINT

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

89

Item

Part No.

Name

Qty

1

50291848

Compensator

1

2

50220486

Gasket/Compensator Tube

2

3

50220487

BOLT

4

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 20 Nm (14.75 ft.-lbs.)

90

FIG. 41 - EGR BRACKET

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

91

Item

Part No.

Name

Qty

1

50220493

Bracket/EGR Cooler

1

2

50220478

Bolt

4

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 20 Nm (14.75 ft.-lbs.)

92

FIG. 42 - EGR COOLANT PIPE

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

93

Item

Part No.

Name

Qty

Remarks

1

50294613

COOLANT PIPE

1

SN 12460170 and Up

1

50291830

HOSE/COOLANT

1

SN 12460169 and Before

2

50291819

TORX HEAD BOLT

2

Torque to 10 Nm (7.4 ft.-lbs.)

3

187227

BOLT/HEX

1

Torque to 8 Nm (6 ft.-lbs.)

4

50220473

Pipe Clamp

1

5

50220496

Gasket/EGR Coolant Tube

1

6

50220497

Rubber Sleeve

1

7

50220743

Spring Clamp

2

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

94

FIG. 43 - EGR COOLANT LINE

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

95

Item

Part No.

Name

Qty

1

50220498

Hose/EGR Cooler

1

2

50220743

Spring Clamp

1

3

50220744

Hose Clamp

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

96

FIG. 44 - EGR BRACKET

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

97

Item

Part No.

Name

Qty

Remarks

1

50220488

Bracket Assembly/EGR Cooler

1

Torque to 20 Nm (14.75 ft.-lbs.)

2

50220478

Bolt

2

Torque to 20 Nm (14.75 ft.-lbs.)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

98

FIG. 45 - COOLANT LINE PLUG

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

99

Item

Part No.

Name

Qty

Remarks

1

187276

PLUG

1

Torque to 80 Nm (59 ft.-lbs.)

2

50220329

SEALING RING

2

SN 12460170 and Up.

2

133138

RING/SEALING 22X27MM

2

SN 12460169 and Before.

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

100

FIG. 39a - EXHAUST PIPE (Later)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

101

Item

Part No.

Name

Qty

Remarks

1

50221131

VENTURI TUBE

1

Incl. Refs. 2-3

2

50221132

SET SCREW

2

Torque to 20 Nm (14.75 ft.-lbs.)

3

50221133

STRAIGHT PIN

1

4

50250703

INSULATION

1

5

50221135

ADAPTER

1

6

50221136

PRESSURE SENSOR

1

7

50221137

SEALING RING

2

8

105303

BOLT

2

9

50221138

TEMPERATURE TRANSMITTER

1

10

50221139

O-SEAL

1

11

50220345

BOLT

1

13

50221140

EXHAUST PIPE

1

14

50220486

Gasket/Compensator Tube

1

15

105904

HEX BOLT

3

16

50221399

EXHAUST PIPE

1

17

50221400

Hose Elbow

2

18

105437

Hose Clamp

2

19

50220449

Hose Clamp / Spring

2

20

50250704

BRACKET

1

21

50220471

BOLT

2

Torque to 20 Nm (14.75 ft.-lbs.)

22

105302

HEX BOLT

2

Torque to 30 Nm (22 ft.-lbs.)

23

50221145

O-SEAL

1

24

50221146

BRACKET

1

185

105307

LOCKING AGENT

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Includes 50221137., Incl. Ref. 7

Incl. Ref. 10

Torque to 8.4 Nm (6.2 ft.-lbs.)

Torque to 20 Nm (14.75 ft.-lbs.)

102

FIG. 46.01 - EXHAUST MANIFOLD (SN 12460170 and Up)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

103

Item

Part No.

Name

Qty

1

50294614

EXHAUST MANIFOLD

1

2

50221154

Gasket

1

3

50221155

Hex Bolt

8

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Refer to the engine service manual for proper tightening torque

104

FIG. 46 - EXHAUST MANIFOLD (SN 12460169 and Before)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

105

Item

Part No.

Name

Qty

1

50291864

Exhaust Manifold

1

2

50291853

Gasket

1

3

50220484

Bolt

8

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 30 Nm (22 ft.-lbs.)

106

FIG. 47 - TURBOCHARGER

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

107

Item

Part No.

Name

Qty

1

50291839

Turbocharger

1

2

50220503

Gasket/Turbocharger

1

3

50220487

BOLT

3

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 30 Nm (22 ft.-lbs.)

108

FIG. 48 - EXHAUST CONNECTION

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

109

Item

Part No.

Name

Qty

1

50291858

EXHAUST PIPE

1

2

50291890

CLIP

1

3

50291892

CLIP

1

4

50220575

Gasket/Exhaust

1

5

50220501

NUT

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks Incl. Ref. 5

Torque to 12 Nm (8.8 ft.-lbs.)

Torque to 12 Nm (8.8 ft.-lbs.)

110

FIG. 49 - V-BELT

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

111

Item

Part No.

Name

Qty

Remarks

1

50250673

BELT/ALT

1

SN 12460170 and Up.

1

50291841

V-BELT

1

SN 12460169 and Before

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

112

FIG. 50.01 - ALTERNATOR (Later)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

113

Item

Part No.

Name

Qty

1

50220515

Alternator

1

2

50294615

CONTROLLER

1

6

50250707

V-GROOVED PULLEY

1

8

187278

Nut/Hex

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 7.5-8 Nm (5.5-6 ft.-lbs.)

114

FIG. 50 - ALTERNATOR (Early)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

115

Item

Part No.

Name

Qty

1

50291842

Alternator

1

2

133184

Fan

6

50220516

Regulator/Alternator

1

7

50220577

Alternator Fasterner Assembly

1

11

50291843

PULLEY

1

Deutz #011

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks Incl. Refs. 2, 6-7

1

Torque to 90 Nm (66.4 ft.-lbs.)

116

FIG. 51 - ALTERNATOR ADJUSTMENT BRACKET

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

117

Item

Part No.

Name

Qty

Remarks

1

50291857

BRACKET

1

2

50291856

THREADED BLOCK

1

3

50291814

BOLT

1

4

50291820

WASHER

1

5

50220513

Bolt

1

Torque to 42 Nm (31 ft.-lbs.)

6

105288

Bolt

1

Torque to 30 Nm (22 ft.-lbs.)

8

50220381

BOLT

1

Torque to 30 Nm (22 ft.-lbs.)

9

105646

HEX BOLT

1

Torque to 30 Nm (22 ft.-lbs.)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

118

FIG. 52 - ALTERNATOR BRACKET

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

119

Item

Part No.

Name

Qty

1

50291854

BRACKET

1

2

50220507

Bushing/Alternator Mount

1

3

50220505

PIN/ALIGNMENT

2

4

105288

Bolt

6

234

133103

PACKING COMPOUND

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 30 Nm (22 ft.-lbs.)

120

FIG. 53 - STARTER

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

121

Item

Part No.

Name

Qty

Remarks

1

50291861

STARTER

1

Incl. Refs. 3-4

2

105910

HEX BOLT

2

Torque to 60 Nm (44.25 ft.-lbs.)

3

50291817

Washer

1

4

50291810

Nut

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Torque to 15 Nm (11 ft.-lbs.)

122

FIG. 54 - PLUG-IN CONNECTOR

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

123

Item

Part No.

Name

Qty

1

50220530

PLUG-IN CONNECTOR

1

2

50220531

Plug-in Connector

1

3

50220532

Fastening Ring

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

124

FIG. 55 - RELAY

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

125

Item

Part No.

Name

Qty

Remarks

1

50220638

Bracket / Starter Relay

1

2

50220345

BOLT

2

Torque to 13 Nm (9.5 ft.-lbs.)

3

50220639

Relay / Starter Solenoid

1

Incl. Ref. 4

4

50291882

Nut

2

Torque to 3-4.5 Nm (2.25- 3.3 ft.-lbs.)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

126

FIG. 56 - STARTER RELAY CABLE

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

127

Item 1

Part No. 50220640

Name WIRE HARNESS / STARTER RELAY

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Qty

Remarks

1

128

FIG. 57 - PROTECTION CAP

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

129

Item

Part No.

Name

Qty

1

50220641

Protecting Cap

2

2

50220642

Protecting Cap

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

130

FIG. 58 - PLUG-IN CONNECTOR

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

131

Item 1

Part No. 50291875

Name CONNECTOR

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Qty

Remarks

10

132

FIG. 59 - WIRE HARNESS FASTENERS

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

133

Item

Part No.

Name

Qty

Remarks

1

50291886

Cap

1

2

50291880

CAP

1

3

50220345

BOLT

1

Torque to 13 Nm (9.5 ft.-lbs.)

4

50220471

BOLT

1

Torque to 30 Nm (22 ft.-lbs.)

5

105298

HEX BOLT

1

Torque to 60 Nm (44.25 ft.-lbs.)

6

50291878

Retainer

1

7

50291883

Bracket

1

8

50291825

CLAMPING BAND

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

134

FIG. 60.01 - WIRE HARNESS (Later)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

135

Item

Part No.

Name

Qty

Remarks

1

50294616

HARNESS

1

Incl. Refs. 2-8,11,13-16,45-50,59-61,64-69

2

50220527

PLUG-IN CONNECTOR

1

X17

3

50221404

PLUG-IN CONNECTOR

5

B40.1, B40.2, B42, B43, B64

4

50221405

PLUG-IN CONNECTOR

5

Y15.1, Y15.2, Y15.3, Y15.4, Y19

5

50221406

PLUG-IN CONNECTOR

1

B49

6

50221407

PLUG-IN CONNECTOR

1

B48

7

50250715

PLUG-IN CONNECTOR

2

Y20, Y35

8

50220530

PLUG-IN CONNECTOR

3

B6, B51, B60

11

50291887

CONNECTOR

1

K15

13

50291885

ADAPTER

1

14

50291884

BRACKET

1

15

50291827

SCREW/SLOTTED

4

Torque to 6 Nm (4.4 ft.-lbs.)

16

50250717

PLUG-IN CONNECTOR

1

B61

45

50220550

CLAMPING BAND

13

46

50291825

CLAMPING BAND

4

47

50250718

WIRE FASTENER

1

48

50291881

Band/Clamping

1

49

50250719

Clamping Band

1

50

50250720

Support

1

59

133244

BAND/CLAMPING 99X2.5MM

1

60

50291879

Clip

2

61

50220539

CAP

1

64

50291888

BAND/CLAMPING

1

65

50220535

CLAMPING BAND

2

67

50220534

Clamping Band

1

68

50250721

Bracket

1

69

50221169

Retaing Plate/Wire Harness

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

136

FIG. 60 - WIRE HARNESS (Early)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

137

Item

Part No.

Name

Qty

Remarks

1

50291876

WIRE HARNESS

1

Incl. Refs. 2-8, 11-51

2

50220527

PLUG-IN CONNECTOR

1

X17

3

50220546

Plug-in Connector

4

B40.1, B40.2, B43, B74

4

50220543

Plug-in Connector

5

Y15.1, Y15.2, Y15.3

5

50220547

Plug-in Connector

1

B49

6

50220548

Plug-in Connector

1

B48

7

50220549

Plug-in Connector

1

Y20

8

50220530

PLUG-IN CONNECTOR

2

B6, B51

11

50291887

CONNECTOR

1

K15

13

50291885

ADAPTER

1

14

50291884

BRACKET

1

15

50291827

SCREW/SLOTTED

4

44

50220535

CLAMPING BAND

6

45

50220550

CLAMPING BAND

13

47

50291825

CLAMPING BAND

2

50

50291888

BAND/CLAMPING

1

51

50291881

Band/Clamping

1

55

50291889

Plate/Retaining

1

60

50291879

Clip

1

61

50291886

Cap

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Torque to 5 Nm (3.7 ft.-lbs.)

138

FIG. 61 - TACHO-ALTERNATOR

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

139

Item

Part No.

Name

Qty

Remarks

1

50220376

Bracket/Engine Speed Sensor

1

Incl. Ref. 5

2

50291874

TACHO GENERATOR

1

Includes 50291877.

3

50220378

BOLT

1

Torque to 8.5 Nm (6.25 ft.-lbs.)

4

50220379

Bolt

1

Torque to 5 Nm (3.7 ft.-lbs.)

5

50291877

RING/SEALING

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

140

FIG. 62 - TACHOMETER SENSOR

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

141

Item

Part No.

Name

Qty

Remarks

1

50291874

TACHO GENERATOR

1

Incl. Ref. 3, Includes 50291877.

2

187227

BOLT/HEX

1

Torque to 8.5 Nm (6.25 ft.-lbs.)

3

50291877

RING/SEALING

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

142

FIG. 62a - PRESSURE SENSOR

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

143

Item

Part No.

Name

Qty

1

50220553

SENSOR/PRESSURE

1

2

50220554

O-RING SEAL

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks Incl. Ref. 2; torque to 25 Nm (18.5 ft.-lbs.)

144

FIG. 63 - FLYWHEEL HOUSING

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

145

Item

Part No.

Name

Qty

1

50220555

FLYWHEEL HOUSING

1

2

50220556

Bolt

6

3

133329

BUSHING/CLAMPING

2

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 170 Nm (125.4 ft.-lbs.)

146

FIG. 63a - FLYWHEEL HOUSING BRACKET

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

147

Item

Part No.

Name

Qty

1

50291891

BRACKET

1

2

105910

HEX BOLT

4

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

Torque to 60 Nm (44.25 ft.-lbs.)

148

FIG. 64 - GLOW PLUGS

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

149

Item

Part No.

Name

Qty

1

50220557

Glow Plug

4

2

50220558

Connecting Rail/Glow Plug

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks Torque to 13.5 Nm (10 ft.-lbs.)

150

FIG. 65.01 - DOC PARTICULATE FILTER (Later)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

151

Item

Part No.

Name

Qty

2

50293990

CLAMP/DOC

1

3

50293987

GASKET/DOC INLET

1

4

50293990

CLAMP/DOC

1

5

50293987

GASKET/DOC INLET

1

6

50294607

PARTICULATE FILTER

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks Toque to 12 Nm (8.9 ft.-lbs.)

Toque to 12 Nm (8.9 ft.-lbs.)

Incl. Refs. 2-5

152

FIG. 65.02 - DOC TEMPERATURE TRANSMITTER (Later)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

153

Item

Part No.

Name

Qty

Remarks

1

50312556

TEMPERATURE TRANSMITTER

1

Torque to 45 Nm (33 ft.-lbs.)

2

52524752

SENSOR

1

Torque to 45 Nm (33 ft.-lbs.)

6

50220378

BOLT

1

Torque to 13 Nm (9.5 ft.-lbs.)

8

50220345

BOLT

3

Torque to 11 Nm (8.1 ft.-lbs.)

10

50294617

PRESSURE SENSOR

1

11

50250720

Support

3

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

154

FIG. 65 - DOC BRACKET

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

155

Item

Part No.

Name

Qty

Remarks

1

50302200

DOC Clamp Bracket

2

Torque to 18 Nm (13.25 ft.-lbs.)

2

50220471

BOLT

8

Torque to 30 Nm (22 ft.-lbs.)

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

156

FIG. 65a - DOC RISER

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

157

Item 1

Part No. 50302555

Name DOC RETURN

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Qty

Remarks

1

158

FIG. 67 - DOC CLAMP

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

159

Item

Part No.

Name

Qty

1

50220574

Clamp

1

2

50220575

Gasket/Exhaust

1

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Remarks

160

FIG. 75 - GASKETS

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

161

Item 1

Part No. 50220559

Name GASKET SET, TD3.6 L4 ENGINE

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

Qty

Remarks

1

162

Appendix A:Pages Index FIG. 1 - BREATHER LINE 1 FIG. 10 - VALVE COVER 23 FIG. 11 - IDLER GEAR 25 FIG. 12 - END COVER FASTENERS 27 FIG. 13 - OIL PUMP 29 FIG. 14 - OIL COOLER 31 FIG. 15 - OIL FILTER 33 FIG. 16 - TRANSFER PIPE 35 FIG. 17 - OIL LINE 37 FIG. 18 - OIL RETURN LINE 39 FIG. 19 - FUEL INJECTION PUMP 41 FIG. 2 - DIPSTICK 3 FIG. 21 - FUEL INJECTOR 43 FIG. 22-24 - FUEL SEPERATOR/FUEL FILTER/FUEL PUMP 45 FIG. 25 - FUEL RAIL 47 FIG. 26 - FUEL LINE 49 FIG. 27 - FUEL LINE 51 FIG. 28 - QUICK CLUTCH COUPLING 53 FIG. 29 - CHARGE AIR PIPE 55 FIG. 3 - PLUG 5 FIG. 3.01 - ENGINE BLOCK 7 FIG. 30 - OIL PRESSURE SENSOR 57 FIG. 31 - CHARGE AIR PIPE 67 FIG. 31.01 - CHARGE AIR PIPE BRACKET (Later) 59 FIG. 31.02 - CHARGE AIR ELBOW (Later) 61 FIG. 31.03 - CHARGE AIR PIPE (Later) 63 FIG. 31.04 - CHARGE AIR PIPE HOSE (Later) 65 FIG. 32 - ELECTRONIC CONTROL UNIT (ECU) 69 FIG. 33 - V-PULLEY 71 FIG. 34 - WATER PUMP 73 FIG. 35 - THERMOSTAT HOUSING (Early) 77 FIG. 35a - THERMOSTAT HOUSING (Later) 75 FIG. 36 - COOLANT LINE 79 FIG. 37 - COOLANT PIPE (Early) 81 FIG. 38 - EGR COOLER (Early) 85 FIG. 38a - EGR COOLER (Later) 83 FIG. 39 - EGR CONNECTOR 87 FIG. 39a - EXHAUST PIPE (Later) 101 FIG. 4 - END COVER 9 FIG. 4.01 - OIL SUCTION LINE 11 FIG. 40 - INTAKE EXPANSION JOINT 89 FIG. 41 - EGR BRACKET 91 FIG. 42 - EGR COOLANT PIPE 93 FIG. 43 - EGR COOLANT LINE 95 FIG. 44 - EGR BRACKET 97 FIG. 45 - COOLANT LINE PLUG 99 FIG. 46 - EXHAUST MANIFOLD (SN 12460169 and Before) 105 FIG. 46.01 - EXHAUST MANIFOLD (SN 12460170 and Up) 103 FIG. 47 - TURBOCHARGER 107 FIG. 48 - EXHAUST CONNECTION 109 FIG. 49 - V-BELT 111 FIG. 5 - OIL PAN 13

FIG. 50 - ALTERNATOR (Early) FIG. 50.01 - ALTERNATOR (Later) FIG. 51 - ALTERNATOR ADJUSTMENT BRACKET FIG. 52 - ALTERNATOR BRACKET FIG. 53 - STARTER FIG. 54 - PLUG-IN CONNECTOR FIG. 55 - RELAY FIG. 56 - STARTER RELAY CABLE FIG. 57 - PROTECTION CAP FIG. 58 - PLUG-IN CONNECTOR FIG. 59 - WIRE HARNESS FASTENERS FIG. 6 - OIL FILLER FIG. 60 - WIRE HARNESS (Early) FIG. 60.01 - WIRE HARNESS (Later) FIG. 61 - TACHO-ALTERNATOR FIG. 62 - TACHOMETER SENSOR FIG. 62a - PRESSURE SENSOR FIG. 63 - FLYWHEEL HOUSING FIG. 63a - FLYWHEEL HOUSING BRACKET FIG. 64 - GLOW PLUGS FIG. 65 - DOC BRACKET FIG. 65.01 - DOC PARTICULATE FILTER (Later) FIG. 65.02 - DOC TEMPERATURE TRANSMITTER (Later) FIG. 65a - DOC RISER FIG. 67 - DOC CLAMP FIG. 7 - OIL DRAIN PLUG FIG. 75 - GASKETS FIG. 8 - FLYWHEEL FIG. 9 - CRANKSHAFT PULLEY

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

115 113 117 119 121 123 125 127 129 131 133 15 137 135 139 141 143 145 147 149 155 151 153 157 159 17 161 19 21

163

Appendix B:Parts Index 105288 105289 105292 105298 105302 105303 105307 105437 105646 105896 105904 105910 132023 133103 133131 133132 133133 133135 133136 133137 133138 133139 133141 133147 133149 133153 133162 133184 133244 133326 133329 133335 133387 133388 133405 133417 133444 133537 133538 133539 138860 187222 187227 187234 187276 187278 187282 194281 50220316 50220318 50220319 50220321 50220326 50220328 50220329 50220332

28, 118, 120 10, 12, 32, 36, 60 28 134 102 74, 80, 102 102 56, 102 42, 50, 118 26, 76, 78 34, 62, 102 122, 148 34 10, 28, 120 6 8 56, 60, 60 74 28 18 100 8 56 6, 8 18 36 40 116 136 34 146 20 10 28 8 8 24 16 8, 36 8 20 40 2, 56, 66, 94, 142 14 74, 100 114 58, 60 40, 58 2 2, 2, 84 2 2 8 8 8, 100 8

50220333 50220339 50220342 50220345 50220346 50220348 50220371 50220372 50220373 50220374 50220376 50220378 50220379 50220381 50220382 50220383 50220395 50220401 50220402 50220404 50220405 50220409 50220410 50220411 50220413 50220415 50220417 50220419 50220421 50220422 50220423 50220424 50220425 50220426 50220427 50220428 50220429 50220430 50220431 50220432 50220434 50220435 50220436 50220437 50220439 50220440 50220441 50220442 50220443 50220444 50220445 50220446 50220447 50220448 50220449 50220451 50220452

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

8 4 20 22, 58, 60, 82, 102, 126, 134, 154 22 22 24 24 24 26 140 140, 154 140 118 28 28 30, 30, 30, 30, 30, 30, 30, 30, 30, 30, 30, 30 32 32 34 34 38 40 40 40 42 42 42 44 44 44 44 44 48 48 48 48 48 48 50 50 50 50 50 68 68 58 58 58 58 58 58 56, 66 56 56, 102 56, 62 56, 66

164

50220455 50220456 50220460 50220461 50220462 50220466 50220468 50220469 50220470 50220471 50220472 50220473 50220474 50220475 50220476 50220477 50220478 50220479 50220480 50220481 50220484 50220486 50220487 50220488 50220493 50220496 50220497 50220498 50220501 50220503 50220505 50220506 50220507 50220513 50220515 50220516 50220527 50220530 50220531 50220532 50220534 50220535 50220539 50220543 50220546 50220547 50220548 50220549 50220550 50220553 50220554 50220555 50220556 50220557 50220558 50220559 50220560

56 70 74 74 78 76, 78 82 82 82 2, 76, 82, 84, 102, 134, 156 82 82, 94 80 80 80 86 92, 98 88 88 88 106 84, 90, 102 90, 108 98 92 94 94 84, 96 110 108 120 32 120 118 114 116 136, 138 124, 136, 138 124 124 136 136, 138 136 138 138 138 138 138 136, 138 144 144 146 146 150 150 162 12, 14

50220561 50220562 50220564 50220565 50220569 50220574 50220575 50220577 50220612 50220613 50220638 50220639 50220640 50220641 50220642 50220643 50220742 50220743 50220744 50220773 50220774 50220775 50220787 50220788 50220789 50220790 50220791 50220792 50220793 50220794 50220795 50220798 50220802 50220803 50220804 50220807 50221093 50221094 50221095 50221096 50221097 50221098 50221099 50221104 50221106 50221107 50221116 50221119 50221122 50221124 50221125 50221131 50221132 50221133 50221135 50221136 50221137

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

8 8 44 48 48 160 110, 160 116 46 46 126 126 128 130 130 58, 84 86 76, 82, 94, 96 96 4 4 4 42 42 42 42 42 42 48 50 50 38 68 58 56 8 8 8 8 8 8 8 8 60 24 24 12 36, 36 50 60 60 102 102 102 102 102 102

165

50221138 50221139 50221140 50221145 50221146 50221154 50221155 50221169 50221211 50221388 50221389 50221391 50221392 50221393 50221394 50221395 50221396 50221397 50221399 50221400 50221404 50221405 50221406 50221407 50250673 50250676 50250686 50250689 50250692 50250694 50250695 50250697 50250698 50250699 50250702 50250703 50250704 50250707 50250715 50250717 50250718 50250719 50250720 50250721 50288223 50288228 50291810 50291811 50291812 50291813 50291814 50291815 50291816 50291817 50291818 50291819 50291820

102 102 102 102 102 104 104 136 8 84 84 84 84 84 84 84 84 84 102 102 136 136 136 136 112 76 8 22 46 74 74 76 76 76 84 102 102 114 136 136 136 136 136, 154 136 46 42 122 22 42 74 118 28 72 122 42 84, 94 118

50291823 50291824 50291825 50291826 50291827 50291828 50291829 50291830 50291831 50291832 50291833 50291834 50291835 50291836 50291837 50291839 50291840 50291841 50291842 50291843 50291846 50291847 50291848 50291849 50291851 50291852 50291853 50291854 50291855 50291856 50291857 50291858 50291859 50291860 50291861 50291862 50291863 50291864 50291865 50291866 50291868 50291869 50291870 50291871 50291872 50291873 50291874 50291875 50291876 50291877 50291878 50291879 50291880 50291881 50291882 50291883 50291884

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

38 50 86, 134, 136, 138 40 136, 138 56 28 94 86 86 86 86 42 42 30 108 14 112 116 116 26 22 90 2 24 72 106 120 2 118 118 110 52 78 122 68 10 106 74 4 74 22 40 22 56 76, 78 140, 142 132 138 140, 142 134 136, 138 134 136, 138 126 134 136, 138

166

50291885 50291886 50291887 50291888 50291889 50291890 50291891 50291892 50291893 50291894 50292112 50293987 50293990 50294606 50294607 50294608 50294609 50294610 50294611 50294612 50294613 50294614 50294615 50294616 50294617 50302200 50302437 50302441 50302443 50302445 50302555 50303813 50307497 50312556 52524752 651521 651707 656100

136, 138 134, 138 136, 138 136, 138 138 110 148 110 78 24, 42 8 152, 152 152, 152 50 152 64 64 64 70 84 94 104 114 136 154 156 46 46 46 46 158 54 46 154 154 46 46 46

(50940442) Deutz TD3.6L4 (Tier 4) Engine Parts Manual

167

O-Ring Table — Male Boss Fittings Fitting Thread Size

"B" "A"

Diameter "A"

Diameter "B"

Part Number

9/16 - 18 3/4 - 16 7/8- 14

0.468 0.644 0.755

0.078 0.087 0.097

055897 055896 055898

1-1/16 - 12 1-5/16 - 12 1-5/8 - 12 A/C #6 A/C #8 A/C #10

0.924 1.171 1.475 0.312 0.437 0.562

0.116 0.116 0.118 0.453 0.578 0.703

048953 058674 077970 138777 138778 138779

O-Ring Table — Air Conditioning Fittings A/C Fitting

"B" "A"

A/C #6 A/C #8 A/C #10

Diameter "A"

Diameter "B"

Part Number

0.312 0.437 0.562

0.453 0.578 0.703

138777 138778 138779

O-Ring Table — Face Seal Fittings "B" "A"

Fitting Thread Size

Tube O.D.

Diameter "A"

Thickness "B"

Part Number

9/16 - 18 11/16 - 16 13/16- 16

1/4 3/8 1/2

0.301 0.364 0.489

0.070 0.070 0.070

50300165 50300166 50300167

1-14 - 14 1-13/16 - 12 1-7/16 - 12

5/8 3/4 1

0.614 0.739 0.926

0.070 0.070 0.070

135124 137205 50300168

Use these torque values when tightening hydraulic, fuel, or coolant adapters (fittings).

SAE "O-Ring" Boss (Steel) Adapters Size Dash -3 -4 -5 -6 -8 -10 -12 -14 -16 -20 -24

Fractional 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2

Pounds-Force Foot (lb.-ft.)

Minimum 8 14 18 24 50 72 125 160 200 210 270

Maximum 10 16 20 26 60 80 135 180 220 280 360

Newton Meter (N-m) Minimum

Maximum

11 19 24 32 68 97 170 216 271 285 366

13 21 27 35 81 108 183 244 298 380 488

JIC 37º and 45º (Machined or Flared) Adapters Size Dash -4 -5 -6 -8 -10 -12 -16 -20 -24 -32

Fractional 1/4 5/16 3/8 1/2 5/8 3/4 1 1-1/4 1-1/2 2

Pounds-Force Foot (lb.-ft.)

Minimum 10 13 17 34 50 70 94 124 156 219

Maximum 11 15 19 38 56 78 104 138 173 243

Newton Meter (N-m) Minimum 13 17 23 46 68 95 127 168 211 297

Maximum 15 20 26 51 78 106 141 187 234 329

Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified.

Metric Coarse-Pitch Thread—(DRY) M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 Metric Coarse-Pitch Thread—(OILED) M6-1 M8-1.25 M10-1.5 M12-1.75 M14-2 M16-2

Metric Fine-Pitch Thread—(DRY) M8X1.0 M10X1.0 M10X1.25 M12X1.25 M12X1.5 M14X1.5 M16X1.5 M18X1.5 M20X1.5 M22X1.5 M24X2.0 M27X2.0 M30X2.0

All torque values are in Foot-Pounds and Newton Meters (Nm).

DIN 912, DIN 931, DIN 933, etc...

8.8

10.9

12.9

4.1 (5.5) 6 (8) 7 (10) 7 (10) 10 (14) 13 (17) 18 ( 25) 26 (35) 31 (42) 33 (45) 48 (65) 59 (80) 64 (87) 81 (110) 108 (147) 100 (135) 133 (180) 170 (230) 155 (210) 203 (275) 258 (350) 207 (280) 302 (410) 354 (480) 302 (410) 420 (570) 509 (690) 406 (550) 575 (780) 686 (930) 524 (710) 738 (1000) 878 (1190) 767 (1040) 1092 (1480) 1305 (1770) 1047 (1420) 1482 (2010) 1770 (2400)

DIN 7984 8.8

10.9

4 (5) 6.3 (8.5) 15 (20) 30 (40) 51 (69) 81 (110) 125 (170) 181 (245) 251 (340) 339 (460) 435 (590) 642 (870) 885 (1200)

5 (7) 9 (12) 22 (30) 44 (59) 74 (100) 118 (160) 184 (250) 254 (345) 361 (490) 487 (660) 620 (840) 922 (1250) 1254 (1700)

All torque values are in Foot-Pounds and Newton Meters (Nm).

DIN 912, DIN 931, DIN 933, etc...

8.8

10.9

12.9

6 (8) 14 (19) 28 (38) 48 (65) 77 (103) 118 (160)

8 (11) 20 (27) 39 (53) 68 (91) 108 (146) 166 (224)

10 (14) 24 (33) 47 (63) 82 (111) 131 (177) 200 (271)

All torque values are in Foot-Pounds and Newton Meters (Nm).

DIN 912, DIN 931, DIN 933, etc...

8.8

10.9

12.9

18 (25) 27 (37) 32 (43) 37 (50) 55 (75) 65 (88) 36 (49) 52 (71) 61 (83) 64 (87) 96 (130) 111 (150) 61 (83) 92 (125) 107 (145) 100 (135) 148 (200) 173 (235) 155 (210) 229 (310) 266 (360) 232 (315) 332 (450) 391 (530) 325 (440) 465 (630) 538 (730) 435 (590) 620 (840) 723 (980) 546 (740) 789 (1070) 922 (1250) 811 (1100) 1143 (1550) 1328 (1800) 1106 (1500) 1586 (2150) 1844 (2500)

DIN 7984 8.8

10.9

16 (22) 32 (43) 31 (42) 55 (75) 53 (72) 89 (120) 133 (180) 199 (270) 277 (375) 369 (500) 465 (630) 679 (920) 959 (1300)

24 (32) 48 (65) 46 (62) 81 (110) 77 (105) 129 (175) 195 (265) 284 (385) 391 (530) 524 (710) 664 (900) 959 (1300) 1364 (1850)

Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified.

NOTE: All torque values are in foot-pounds (lb.-ft.), except those marked with asterisks (*), which are in inch-pounds (lb.-in.). To convert lb.-ft. to Newton Meter (Nm)—metric—torque values, multiply the lb.-ft. value by 1.355, or for inch pounds, multiply the lb.-in. value by 0.113.

Unified National Thread 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16/24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-14

Grade 2

Grade 5

Grade 8

Dry

Oiled

Dry

Oiled

Dry

Oiled

19* 20* 27* 31* 66* 76* 11 12 20 23 32 36 35 40 55 60 75 85 130 150 125 140 190 210

14* 15* 21* 23* 50* 56* 9 9 15 17 24 27 35 40 55 60 75 85 130 150 125 140 190 210

30* 31* 43* 49* 9 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 430 470 640 710

22* 23* 32* 36* 75* 86* 13 14 23 25 35 40 55 65 80 90 110 130 200 220 320 630 480 530

41* 43* 60* 68* 12 14 25 25 45 50 70 80 110 120 150 170 220 240 380 420 600 660 900 1000

31* 32* 45* 51* 9 10 18 20 35 35 55 60 80 90 110 130 170 180 280 320 460 500 680 740

* Value shown is in pound-force inch (lb.-in.)—inch pounds.

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