Deutz TCD 3.6 L4T4 Engine Parts Manual 50960148A - PDF DOWNLOAD

Form No.

TCD 3.6 L4 /T4

50960148 Revision A

July 2017

Deutz Engine

Compact Track Loaders

Parts Manual

Gehl VT320 Mustang 3200VT

Introduction

Deutz TCD 3.6 L4 / T4

The Table of Contents pages list the page locations of the various component groups on the engine.

Manitou Americas, Inc. reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any unit previously delivered.

When ordering service parts, specify the part number, full description, quantity required, and the engine model and serial number.

Model and serial number for this engine are stamped on the engine identification plate located on the top of the valve cover.

NOTE: The engine manufacturer occasionally makes changes to engine components; therefore, it is important to always provide the factory parts department with the model and serial number of the engine when ordering parts. This is especially important when the part number in this parts manual is listed as CFPD (Call Factory Parts Department) or TBD (To Be Determined).

Model

Serial Number

Engine Identification Plate (Located on top of the valve cover)

Deutz TCD 3.6 L4 / T4

Table of Contents

Engine Block, Oil Pan, Plugs and Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Oil Pickup Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Oil Cooler, Oil Filter, and Oil Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Crankshaft, Pulley, and Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Camshaft, Lifters, Rocker Arms, and Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Cylinder Head and Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Oil Pump and Timing Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Fuel Injector Pressure Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Fuel Rail and High-Pressure Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Fuel Return Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Turbocharger Oil Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Turbocharger Hose and Crankcase Breather Tube . . . . . . . . . . . . . . . . . . . . . .24 Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Exhaust Manifold Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Exhaust Pipe Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Air Intake Manifold, Intake Sensor, and Throttle Valve . . . . . . . . . . . . . . . . . . .30 EGR Valve and EGR Cooler Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Water Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Thermostat Housing Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Alternator Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Fan Belt and Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Flywheel and Starter Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 Flywheel Housing, Starter, and Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . .44 Engine Wire Harness (Part 1 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 Engine Wire Harness (Part 2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 ECU (Electronic Control Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 DEF (Diesel Exhaust Fluid) Supply Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 DEF (Diesel Exhaust Fluid) Tank Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Mixing Tube and Metering Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Sensors - DOC and SCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Catalysts - DOC and SCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Numeric Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

PRINTED IN U.S.A.

1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Engine Block, Oil Pan, Plugs, and Gaskets

45

41 42

38

39 28

45

40

43

44

36

35

29

37

33

30 34

32

31

50960148/AP0717

2

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Engine Block, Oil Pan, Plugs, and Gaskets

Item No.

Part No.

01

50221092

02 03 04

133417 50221093 50221094 50221208

05

06 07 08 09 10 11 12 13 14 15 16 17 18 19 20

50221095 50221209 50221210 50221096 50220326 50221097 133539 50220562 50221098 133139 50221211 50220328 50220329 187276 133147 133132 50221099 133538

PRINTED IN U.S.A.

Description

Qty. Req.

ENGINE BLOCK ASSEMBLY . . . . . 1 (includes items 6-20, 22, 24-27) PISTON COOLING NOZZLE . . . . . 8 VALVE . . . . . . . . . . . . . . . . . . . . . . . 1 BEARING, THRUST . . . . . . . . . . . . 1 Standard Oversize — 2,53 mm BEARING, MAIN . . . . . . . . . . . . . . . 5 Standard Undersize — 84,75 mm Undersize — 84,50 mm PLUG . . . . . . . . . . . . . . . . . . . . . . . . 5 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG (M10-1.0 mm) . . . . . . . . . . . . 2 VALVE, BYPASS . . . . . . . . . . . . . . . 1 SLIDE VALVE . . . . . . . . . . . . . . . . . 1 SEALING RING (24x29 mm). . . . . . 1 SCREW PLUG . . . . . . . . . . . . . . . . 2 HOSE CONNECTOR . . . . . . . . . . . 1 SEALING RING . . . . . . . . . . . . . . . . 2 SCREW PLUG . . . . . . . . . . . . . . . . 1 PLUG (M10-1.0 mm) . . . . . . . . . . . . 4 SEALING RING . . . . . . . . . . . . . . . . 4 STUD . . . . . . . . . . . . . . . . . . . . . . . . 3 SCREW PLUG . . . . . . . . . . . . . . . . 6

3

Item No.

Part No.

Description

Qty. Req.

22 24 25 26 27 28 29 30 31 32 33

133405 50220332 50220333 50220807 50292112 133537 187234 133149 133137 50291840 133104

WRAPPED BEARING BUSHING . . 1 HEXAGON BOLT. . . . . . . . . . . . . . 10 CLAMPING BUSHING . . . . . . . . . 10 BEARING BUSHING . . . . . . . . . . . . 4 CORE HOLE PLUG . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT, TORX HEAD . . . . . . . . . . . . 24 PLUG, OIL PAN DRAIN . . . . . . . . . . 1 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 OIL PAN. . . . . . . . . . . . . . . . . . . . . . 1 SEALANT . . . . . . . . . . . . . . . . . . . . 1

34 35 36

187175 133387 50291863

37 38

133103 50291850

39 40 41 42 43 44 45

50220775 50220773 50291866 50220339 133131 133147 50220561

BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8 REAR MAIN SEAL . . . . . . . . . . . . . 1 REAR MAIN SEAL HOUSING. . . . . 1 (includes item 35) SEALANT . . . . . . . . . . . . . . . . . . . . 1 DIPSTICK . . . . . . . . . . . . . . . . . . . . 1 (includes item 39) 0-SEAL . . . . . . . . . . . . . . . . . . . . . . 2 GUIDE TUBE. . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 BALL . . . . . . . . . . . . . . . . . . . . . . . . 1 SEALING RING (M10X14mm) . . . . 1 PLUG (M10-1.0 mm) . . . . . . . . . . . . 1 SAFETY LOCK AGENT. . . . . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Oil Pickup Lines

7

4 2

1

6

7

3

4

5 2

Item No.

Part No.

01 02 03 04

50221119 105289 133538 133153

50960148/AP0717

Description

Qty. Req.

TRANSFER PIPE, OIL . . . . . . . . . . 1 BOLT, TORX-HEAD. . . . . . . . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 O-SEAL . . . . . . . . . . . . . . . . . . . . . . 2

4

Item No.

Part No.

05 06 07

50221116 105289 50220560

Description

Qty. Req.

OIL SUCTION PIPE . . . . . . . . . . . . 1 BOLT, TORX-HEAD. . . . . . . . . . . . . 2 SEALANT . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Oil Cooler, Oil Filter, and Oil Pressure Sensor

9 10

2

3 8

1 6 7

3

5

Item No.

Part No.

01 02 03 04 05 06

50220401 50221115 105289 132023 133326 50220404

PRINTED IN U.S.A.

Description

Qty. Req.

OIL COOLER. . . . . . . . . . . . . . . . . . 1 GASKET, OIL COOLER . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 FILTER, ENGINE OIL . . . . . . . . . . . 1 THREADED ADAPTER . . . . . . . . . . 1 PLATE/COVER . . . . . . . . . . . . . . . . 1

5

4

Item No.

Part No.

07 08 09

50220405 105904 50220553

10

50220554

Description

Qty. Req.

O-RING . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 SENSOR, OIL PRESSURE . . . . . . . 1 (includes item 10) O-RING SEAL . . . . . . . . . . . . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Connecting Rod

2

1

5

4

3

Item No.

Part No.

01

50220351

02 03 04

50220352 50220353 NSS

Description

Qty. Req.

Item No.

CONNECTING ROD ASSEMBLY . . 1 (includes items 2-4) BUSHING, WRIST PIN . . . . . . . . . . 1 BOLT, CONNECTING ROD. . . . . . . 2 CONNECTING ROD CAP . . . . . . . . 1 (included with item 1)

Part No.

05 50220354 50220355 50220356

Description

Qty. Req.

ROD BEARING . . . . . . . . . . . . . . . . 1 Standard — 68,0 mm 1st undersize — 67,75 mm 2nd undersize — 67,50 mm

NOTE: Quantities are for one connecting rod; the engine uses four connecting rods.

50960148/AP0717

6

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Piston

4

2

1

3

2

Item No.

Part No.

01

50221100

02

50220358

Description

Qty. Req.

PISTON ASSEMBLY . . . . . . . . . . . . 1 (includes items 2-4) SNAP RING, WRIST PIN. . . . . . . . . 2

Item No.

Part No.

03 04

50220359 50221101

Description

Qty. Req.

WRIST PIN . . . . . . . . . . . . . . . . . . . 1 PISTON RING SET (one piston) . . . 1

NOTE: Quantities are for one piston; the engine uses four pistons.

PRINTED IN U.S.A.

7

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Crankshaft, Pulley, and Sensor

13

12 14 15 11 7

4 1

6 5

2 3 9 8

Item No.

Part No.

01 02 03 04 05 06 07

50220344 50220345 50220346 50220347 50220348 50291811 50291871

50960148/AP0717

Description

Qty. Req.

GEAR. . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3 PIN, ALIGNMENT . . . . . . . . . . . . . . 1 PULLEY, CRANKSHAFT . . . . . . . . . 1 BOLT, CRANKSHAFT PULLEY. . . . 1 PIN, ALIGNMENT . . . . . . . . . . . . . . 1 WASHER, FLAT . . . . . . . . . . . . . . . 1

8

Item No.

Part No.

08 09

50220343 50291869

11 12 13 14 15

50220376 50220552 50220378 50220379 50291877

Description

Qty. Req.

CRANKSHAFT . . . . . . . . . . . . . . . . 1 FRICTION DISC . . . . . . . . . . . . . . . 1 (out of view) BRACKET, ENGINE SPEED . . . . . . 1 SENSOR, ENGINE SPEED . . . . . . 1 BOLT (Torque 8,5 Nm) . . . . . . . . . . 1 BOLT (Torque 5 Nm) . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Camshaft, Lifters, Rocker Arms, and Sensor

3

5

4

10 11

12 2

1

6

Item No.

Part No.

01 02 03 04 05 06

105325 50221112 105303 50221113 50221114 50220778

PRINTED IN U.S.A.

Description

Qty. Req.

VALVE LIFTER, HYDRAULIC . . . . . 8 PUSHROD, VALVE LIFTER . . . . . . 8 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8 ROCKER ARM . . . . . . . . . . . . . . . . 8 ROCKER ARM BEARING . . . . . . . . 8 CAMSHAFT . . . . . . . . . . . . . . . . . . . 1

9

Item No.

Part No.

10

50220552

11 12

187227 50291877

Description

Qty. Req.

SENSOR, ENGINE SPEED . . . . . . 1 (includes item 12) BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Cylinder Head and Valve Cover 18 15

17

16

4 5 11 19

14

6

1

50

8

8

7

50 3 50

2 10

13 9 12

50960148/AP0717

10

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Cylinder Head and Valve Cover

Item No.

Part No.

01

50221103

02 03 04 05 06 07 08 09 10 11

50220364 50220365 133322 187148 133352 50221104 50221105 50220368 50220369 50220367

PRINTED IN U.S.A.

Description

Qty. Req.

CYLINDER HEAD . . . . . . . . . . . . . . 1 (includes items 2-11) VALVE SEAT, INTAKE . . . . . . . . . . . 4 VALVE SEAT, EXHAUST. . . . . . . . . 4 VALVE KEEPER . . . . . . . . . . . . . . 16 VALVE SPRING CAP . . . . . . . . . . . 8 VALVE SEAL . . . . . . . . . . . . . . . . . . 8 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 5 PLUG . . . . . . . . . . . . . . . . . . . . . . . 12 INTAKE VALVE . . . . . . . . . . . . . . . . 4 EXHAUST VALVE . . . . . . . . . . . . . . 4 VALVE SPRING. . . . . . . . . . . . . . . . 8

11

Item No.

Part No.

12 13 14 15

50221102 50220333 50220362 50221106

16 17 18 19 50

50220371 50220372 133444 50221107 50220561

Description

Qty. Req.

GASKET, CYLINDER HEAD . . . . . . 1 BUSHING, ALIGNMENT . . . . . . . . . 2 CYLINDER HEAD BOLT . . . . . . . . 18 VALVE COVER . . . . . . . . . . . . . . . . 1 (includes items 32-35) GASKET, VALVE COVER . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . 10 CAP, OIL FILL . . . . . . . . . . . . . . . . . 1 GASKET . . . . . . . . . . . . . . . . . . . . . 1 SAFETY LOCK AGENT . . . . . . . . AR

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Oil Pump and Timing Gear Cover 46 1 43 45 50

44 10

6

47

7

48

41

The idler gear fastens to the front of the engine block.

33

27 32

42

28 2 3

31 22

5

21 4 24 24

50960148/AP0717

23

12

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Oil Pump and Timing Gear Cover

Item No.

Part No.

01 02 03 04 05 06 07 10 21

50221108 50220385 50220386 50221109 50221110 50220389 50220390 50221111 50220395

22

NSS

23 24 27

50220397 50291837 50291867

PRINTED IN U.S.A.

Description

Qty. Req.

GEAR CASE . . . . . . . . . . . . . . . . . . 1 VALVE PLUNGER . . . . . . . . . . . . . . 1 VALVE SPRING. . . . . . . . . . . . . . . . 1 SCREW PLUG . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 PIN, ALIGNMENT . . . . . . . . . . . . . . 2 THREADED INSERT. . . . . . . . . . . . 3 PROFILE WASHER. . . . . . . . . . . . . 1 OIL PUMP . . . . . . . . . . . . . . . . . . . . 1 (includes items 22-24) GEAR, OIL PUMP . . . . . . . . . . . . . . 1 (included with item 21) ADAPTER TUBE . . . . . . . . . . . . . . . 2 O-RING . . . . . . . . . . . . . . . . . . . . . . 4 DOWEL BUSHING . . . . . . . . . . . . . 2

13

Item No.

Part No.

28 31 32 33 41 42 43 44 45 46 47 48 50

133554 50220374 50220375 105896 105288 105292 50291829 133151 50220382 50220383 133136 133388 133103

Description

Qty. Req.

BOLT (Torque 8,5 Nm) . . . . . . . . . . 5 GEAR, IDLER . . . . . . . . . . . . . . . . . 1 SHAFT . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT (Torque 30 Nm) . . . . . . . . . . 3 BOLT (Torque 30 Nm) . . . . . . . . . 10 BOLT (Torque 30 Nm) . . . . . . . . . . 7 BOLT (Torque 30 Nm) . . . . . . . . . . 5 PLUG (Torque 55 Nm) . . . . . . . . . . 1 CONNECTOR, COOLANT PORT . . 1 RETAINER, COOLANT CONN.. . . . 1 SEALING RING (18x20 mm). . . . . . 1 SEAL, CRANKSHAFT . . . . . . . . . . . 1 SEALANT . . . . . . . . . . . . . . . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Fuel Injector Pressure Pump

14

11

6 4

8

13 1

15 5

12

50

10 2 9

7

3

50960148/AP0717

14

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Fuel Injector Pressure Pump

Item No.

Part No.

01

50288228

02 03 04 05 06 07 08

50220415 105646 50291812 50220417 50291818 50220419 50220787

PRINTED IN U.S.A.

Description

Qty. Req.

HIGH PRESSURE PUMP . . . . . . . . 1 (includes item 7-14) SPACER/ADAPTER . . . . . . . . . . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 WASHER . . . . . . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1 HEX NUT. . . . . . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1 OVERFLOW VALVE . . . . . . . . . . . . 1

15

Item No.

Part No.

09 10 11

50220788 50220789 50220790

12 13 14 15 50

50220791 50220792 50291836 50291835 50291894

Description

Qty. Req.

O-RING . . . . . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 VOLUME CONTROL VALVE. . . . . . 1 (includes item 12,13) O-RING . . . . . . . . . . . . . . . . . . . . . . 1 GASKET . . . . . . . . . . . . . . . . . . . . . 1 TORX-HEAD BOLT . . . . . . . . . . . . . 2 TOOTHED GEAR . . . . . . . . . . . . . . 1 MOUNTING DEVICE/SEALANT . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Fuel Rail and High-Pressure Fuel Lines

4 11 5

13

3 10

Fuel Injector

9

12

8 1

6 7

50960148/AP0717

2

16

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Fuel Return Lines

Item No.

Part No.

01

50220426

02

50220427

03

50220428

04

50220429

05 06

50220430 50220431

PRINTED IN U.S.A.

Description

Qty. Req.

FUEL RAIL. . . . . . . . . . . . . . . . . . . . 1 (includes item 7, 11, 13) FUEL LINE ASSEMBLY. . . . . . . . . . 1 (includes items 8-10) FUEL LINE ASSEMBLY. . . . . . . . . . 1 (used with cylinders 3 and 4) FUEL LINE, HIGH-PRESSURE . . . 1 (used with cylinders 1 and 2) BOLT, TORX-HEAD. . . . . . . . . . . . . 2 SPACER, FUEL RAIL . . . . . . . . . . . 2

17

Item No.

Part No.

07 08 09 10 11 12 13

50220565 50220566 50220567 50220568 50220793 50220569 NSS

Description

Qty. Req.

RAIL PRESSURE SENSOR KIT . . . 1 NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1 O-RING . . . . . . . . . . . . . . . . . . . . . . 1 MULTI-PURPOSE GREASE . . . . AR PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 (included with item 1)

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Fuel Return Lines

3

7

Fuel Injector

Fuel Injection Pump

50960148/AP0717

18

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Fuel Return Lines

Item No.

Part No.

01

50220432

02 03 05 06 07 08

50220794 50220434 50220435 50220436 50220437 50220795

PRINTED IN U.S.A.

Description

Qty. Req.

FUEL LINE. . . . . . . . . . . . . . . . . . . . 1 (includes items 5-7, 11) FUEL RETURN LINE . . . . . . . . . . . 1 HOSE RETAINER . . . . . . . . . . . . . . 2 SPRING BAND CLAMP . . . . . . . . . 2 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1 PIPE CLAMP . . . . . . . . . . . . . . . . . . 2 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1

19

Item No.

Part No.

09 10 11 12 13 14

105646 50291824 50221122 50220802 50221123 50303813

Description

Qty. Req.

HEX NUT. . . . . . . . . . . . . . . . . . . . . 2 SET SCREW (STUD) . . . . . . . . . . . 2 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1 RETAINING PLATE . . . . . . . . . . . . . 1 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1 QUICK-CLUTCH COUPLER . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Fuel Injector

5

1

4

6

3

2

Item No.

Part No.

01

50221120

02 03

50220422 50220423

Description

Qty. Req.

FUEL INJECTOR. . . . . . . . . . . . . . . 4 (includes items 2, 5, 6) SEAL, FUEL INJECTOR . . . . . . . . . 4 CLAMP, FUEL INJECTOR. . . . . . . . 4

Item No.

Part No.

04 05 06

50220424 50220425 50220564

Description

Qty. Req.

BOLT, FUEL INJECTOR . . . . . . . . . 4 RETAINING CLIP . . . . . . . . . . . . . . 4 O-RING . . . . . . . . . . . . . . . . . . . . . . 4

NOTE: The engine uses four injectors; the quantities shown are for all four injectors.

50960148/AP0717

20

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Glow Plug

2

1

Item No.

Part No.

01 02

50220557 50220558

Description

Qty. Req.

GLOW PLUG. . . . . . . . . . . . . . . . . . 4 CONNECTING RAIL . . . . . . . . . . . . 1

NOTE: The engine uses four glow plugs; the quantities shown are for all four.

PRINTED IN U.S.A.

21

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Turbocharger Oil Lines 2

3

Turbocharger

1

3 2 10 4

9 5

6

7 11 8

50960148/AP0717

22

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Turbocharger Oil Lines

Item No.

Part No.

01

50220408

02 03 04 05

50220409 50291823 50221117 50220411

PRINTED IN U.S.A.

Description

Qty. Req.

OIL LINE, PRESSURE . . . . . . . . . . 1 (includes items 2-3) BOLT, HOLLOW . . . . . . . . . . . . . . . 2 SEALING RING . . . . . . . . . . . . . . . . 4 ATTACHMENT FLANGE . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1

23

Item No.

Part No.

06

50221118

07 08 09 10 11

187222 133232 50291821 50220413 194281

Description

Qty. Req.

OIL LINE, RETURN . . . . . . . . . . . . . 1 (includes item 7) O-RING . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 GASKET, FLANGE . . . . . . . . . . . . . 1 SEALANT/THREAD LOCK . . . . . . . 1 (not shown)

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Turbocharger Hose and Crankcase Breather Tube

3

4

2 7

1

3

EGR Cooler

1

3

5

Turbocharger

6

Item No.

Part No.

01

50220317

02 03

50220316 50220318

50960148/AP0717

Description

Qty. Req.

BREATHER TUBE ASSEMBLY. . . . 1 (includes items 2-6; breather tube is not sold separately) PIPE CLAMP . . . . . . . . . . . . . . . . . . 1 HOSE CLAMP, SPRING . . . . . . . . . 3

24

Item No.

Part No.

04 05 06 07

50220319 50221091 50220321 187227

Description

Qty. Req.

HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1 AIR INTAKE COUPLER . . . . . . . . . 1 HOSE CLAMP, SPRING . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Turbocharger

3

3

2 1

4

5

Item No.

Part No.

01 02 03

50221159 50220503 50220487

PRINTED IN U.S.A.

Description

Qty. Req.

TURBOCHARGER . . . . . . . . . . . . . 1 GASKET . . . . . . . . . . . . . . . . . . . . . 1 HEX BOLT . . . . . . . . . . . . . . . . . . . . 3

25

Item No.

Part No.

04

50220500

05

50220501

Description

Qty. Req.

CLAMP, T-BOLT . . . . . . . . . . . . . . . 1 (includes item 5) NUT . . . . . . . . . . . . . . . . . . . . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Exhaust Manifold Group

3

1

2 6 4

3 2

5

Turbocharger

50960148/AP0717

26

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Exhaust Manifold Group

Item No.

Part No.

01 02 03

50220485 50220486 50220487

PRINTED IN U.S.A.

Description

Qty. Req.

COMPENSATOR TUBE . . . . . . . . . 1 GASKET, COMPENSATOR TUBE . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4

27

Item No.

Part No.

04 05 06

50221153 50221154 50221155

Description

Qty. Req.

EXHAUST MANIFOLD . . . . . . . . . . 1 GASKET, EXHAUST MANIFOLD . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Exhaust Pipe Group 8

17

19

6

5 16

4

7

11

18

14

3

9 10

15 2

50

1 21 20

22

24

13

23

19 18

15 60 17

50960148/AP0717

28

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Exhaust Pipe Group

Item No.

Part No.

01

50221131

02 03 04 05 06

50221132 50221133 50221134 50221135 50221136

07 08 09

50221137 50291828 50221138

10 11 13

50221139 50220345 50221140

PRINTED IN U.S.A.

Description

Qty. Req.

VENTURI TUBE . . . . . . . . . . . . . . . 1 (includes items 2,3) SET SCREW . . . . . . . . . . . . . . . . . . 2 STRAIGHT PIN . . . . . . . . . . . . . . . . 1 ISOLATION PLATE . . . . . . . . . . . . . 1 ADAPTER . . . . . . . . . . . . . . . . . . . . 1 PRESSURE SENSOR. . . . . . . . . . . 1 (includes item 7) SEALING RING . . . . . . . . . . . . . . . . 2 HEX BOLT . . . . . . . . . . . . . . . . . . . . 2 TEMPERATURE SENDER . . . . . . . 1 (includes item 10) O-SEAL . . . . . . . . . . . . . . . . . . . . . . 1 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1 EXHAUST PIPE . . . . . . . . . . . . . . . 1

29

Item No.

Part No.

14 15 16 17 18 19 20 21 22 23 24 50 60

50220486 105904 50221141 50221142 50221143 50220449 50221144 50220471 105302 50221145 50221146 194281 105307

Description

Qty. Req.

GASKET . . . . . . . . . . . . . . . . . . . . . 1 HEXAGON BOLT. . . . . . . . . . . . . . . 3 EXHAUST PIPE . . . . . . . . . . . . . . . 1 HOSE, ELBOW . . . . . . . . . . . . . . . . 2 SPRING BAND CLAMP . . . . . . . . . 2 SPRING BAND CLAMP . . . . . . . . . 2 BRACKET . . . . . . . . . . . . . . . . . . . . 1 HEX BOLT . . . . . . . . . . . . . . . . . . . . 2 HEX BOLT . . . . . . . . . . . . . . . . . . . . 2 O-SEAL . . . . . . . . . . . . . . . . . . . . . . 1 BRACKET . . . . . . . . . . . . . . . . . . . . 1 MOUNTING DEVICE/SEALANT . . . 1 SAFETY LOCK AGENT. . . . . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Air Intake Manifold, Intake Sensors, and Throttle Valve

25

23

22

21

24 12

11

14

13

26

2

1 4 3

50960148/AP0717

30

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine

Air Intake Manifold, Intake Sensors, and Throttle Valve Item No.

Part No.

01 02 03 04 11 12 13

50291862 50220439 50220441 50220802 50221124 50220345 50221125

PRINTED IN U.S.A.

Description

Qty. Req.

CHARGE AIR PIPE . . . . . . . . . . . . . 1 INTAKE MANIFOLD GASKET. . . . . 1 HEX BOLT . . . . . . . . . . . . . . . . . . . . 8 RETAINING PLATE . . . . . . . . . . . . . 1 PRESSURE SENSOR. . . . . . . . . . . 1 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1 O-SEAL . . . . . . . . . . . . . . . . . . . . . . 1

31

Item No.

Part No.

14 21 22 23 24 25 26

194281 50221126 50221127 50221128 105904 50221129 50220451

Description

Qty. Req.

MOUNTING DEVICE (SEALANT). . 1 CHARGE AIR ELBOW . . . . . . . . . . 1 THROTTLE VALVE . . . . . . . . . . . . . 1 GASKET . . . . . . . . . . . . . . . . . . . . . 1 HEX BOLT . . . . . . . . . . . . . . . . . . . . 4 HEX BOLT . . . . . . . . . . . . . . . . . . . . 4 GASKET . . . . . . . . . . . . . . . . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

EGR Valve and EGR Cooler Group

26 1

2

22

9

3

5 8 20 4 21 19 7

24

23

6 12

11 10

7

13 25

17 18

16 14

15

50960148/AP0717

32

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine EGR Valve and EGR Cooler Group

Item No.

Part No.

01 02 03 04 05 06 07 08 09 10 11 12 13 14 15

50221151 50221152 187227 50220473 50220496 50220497 50220743 133138 187276 50220488 50220478 50221147 50220478 51301247 50220480

PRINTED IN U.S.A.

Description

Qty. Req.

COOLANT TUBE, EGR . . . . . . . . . . 1 BOLT, TORX-HEAD. . . . . . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1 GASKET, EGR COOLANT TUBE . . 1 HOSE, RUBBER . . . . . . . . . . . . . . . 1 CLAMP, SPRING . . . . . . . . . . . . . . . 2 SEALING RING 22x27mm . . . . . . . 1 PLUG (M22-1.5) . . . . . . . . . . . . . . . 1 EGR BRACKET ASSEMBLY . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 EGR BRACKET. . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1

33

Item No.

Part No.

16 17 18 19

50221158 50221157 50221156 50221148

20

50221149

21 22 23 24 25 26

50291833 50291831 50220742 NSS 50291832 50221150

Description

Qty. Req.

COOLING WATER LINE . . . . . . . . . 1 CLAMP, HOSE . . . . . . . . . . . . . . . . 2 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1 EGR MODULE . . . . . . . . . . . . . . . . 1 (includes items 20-26) EGR CONTROL VALVE . . . . . . . . . 1 (includes item 21) O-RING, SERVICE KIT . . . . . . . . . . 1 SEALING WASHER . . . . . . . . . . . . 1 SHUTTLE VALVE . . . . . . . . . . . . . . 1 END CAP (included with item 19) . . 1 BINDING HEAD SCREW . . . . . . . . 6 RETAINING PLATE . . . . . . . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Water Pump Group

3

1 8

10

6 15 4

6

14

9

2 7 5

12

11

12 13 Bolts to the front of the engine.

50960148/AP0717

34

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Water Pump Group

Item No.

Part No.

01

50221130

02 03 04 05 06 07

50291865 50220460 50220461 187276 133135 50291813

PRINTED IN U.S.A.

Description

Qty. Req.

WATER PUMP. . . . . . . . . . . . . . . . . 1 (includes item 2-7) SEAL . . . . . . . . . . . . . . . . . . . . . . . . 1 HOSE CONNECTOR . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 2 O-RING SEAL . . . . . . . . . . . . . . . . . 1

35

Item No.

Part No.

08 09 10 11 12 13 14 15

105303 50220463 50291816 105303 50220475 50220476 50220474 NSS

Description

Qty. Req.

BOLT . . . . . . . . . . . . . . . . . . . . . . . . 3 PULLEY, FAN . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 SHIM/WASHER . . . . . . . . . . . . . . . . 2 MANIFOLD, COOLANT. . . . . . . . . . 1 SILICON O-RING SEAL . . . . . . . . . 1 (included with item 1)

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Thermostat Housing Group

Cylinder Head

5 7

2

1

6

2

9 10 3 4

9

12 13 11

15 14 9

9 8

50960148/AP0717

36

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Thermostat Housing Group

Item No.

Part No.

01

50291860

02 03 04 05 06 07

243440 50220462 50220465 50220466 105896 50291873

PRINTED IN U.S.A.

Description

Qty. Req.

THERMOSTAT HOUSING ASY. . . . 1 (includes items 3,4) THERMOSTAT . . . . . . . . . . . . . . . . 1 O-RING SEAL . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 GASKET, THERMOSTAT . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 4 TEMPERATURE SENDER . . . . . . . 1

37

Item No.

Part No.

08 09 10 11 12 13 14 15

50220468 50220743 50220469 50220470 50220471 50220472 50220473 50220345

Description

Qty. Req.

TUBE, COOLANT . . . . . . . . . . . . . . 1 CLAMP, SPRING . . . . . . . . . . . . . . . 4 MANIFOLD, COOLANT (HOSE) . . . 1 HOSE, COOLANT . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 BRACKET, SUPPORT. . . . . . . . . . . 1 PIPE CLAMP . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Alternator Group 5 3

1 4

2

6

7 8

9 10

11 22 50 12

21

24

22 23

50960148/AP0717

38

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Alternator Group

Item No.

Part No.

01

50221078

02 03 04 05 06 07 08

50220516 133184 50220577 50220519 50220805 50220504 50220507

PRINTED IN U.S.A.

Description

Qty. Req.

ALTERNATOR . . . . . . . . . . . . . . . . . 1 (includes items 2-4; does not include pulley) REGULATOR, ALTERNATOR . . . . . 1 FAN, ALTERNATOR . . . . . . . . . . . . 1 NUT AND WASHERS . . . . . . . . . . . 1 PULLEY, ALTERNATOR . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 MOUNT, ALTERNATOR . . . . . . . . . 1 BUSHING . . . . . . . . . . . . . . . . . . . . 1

39

Item No.

Part No.

09 10 11 12 21 22 23 24 50

50220513 50220508 51301250 50221160 50221161 50221162 50221163 50221164 133103

Description

Qty. Req.

BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 5 PIN, ALIGNMENT . . . . . . . . . . . . . . 2 PROTECTING CAP. . . . . . . . . . . . . 1 HEX BOLT . . . . . . . . . . . . . . . . . . . . 4 WASHER . . . . . . . . . . . . . . . . . . . . . 4 RUBBER GROMMET . . . . . . . . . . . 1 SEALANT . . . . . . . . . . . . . . . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Fan Belt and Tensioner

1

2

3

4

50960148/AP0717

40

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Fan Belt and Tensioner

Item No.

Part No.

01 02 03 04

50220511 50220510 50220512 50220509

PRINTED IN U.S.A.

Description

Qty. Req.

V-RIBBED BELT . . . . . . . . . . . . . . . 1 IDLER, BELT . . . . . . . . . . . . . . . . . . 1 BOLT, SOCKET-HEAD . . . . . . . . . . 1 BELT TENSIONER . . . . . . . . . . . . . 1

41

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Flywheel and Starter Ring

2

1

3

50960148/AP0717

42

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Flywheel and Starter Ring

Item No.

Part No.

01

50220342

02

138860

03

133335

PRINTED IN U.S.A.

Description

Qty. Req.

FLYWHEEL . . . . . . . . . . . . . . . . . . . 1 (includes item 2) STARTER RING . . . . . . . . . . . . . . . 1 (included with item 1) BOLT . . . . . . . . . . . . . . . . . . . . . . . . 8

43

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Flywheel Housing, Starter, and Starter Relay 16

14

15

12 13

11

10 9

8

1 6

7

3 5

2

4

5 3

50960148/AP0717

44

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Flywheel Housing, Starter, and Starter Relay

Item No.

Part No.

01 02 03 04 05 06 07 08

50220555 50220556 133329 50221079 105910 50291817 50291810 50220642

PRINTED IN U.S.A.

Description

Qty. Req.

FLYWHEEL HOUSING . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 6 BUSHING, ALIGNMENT . . . . . . . . . 2 STARTER . . . . . . . . . . . . . . . . . . . . 1 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 WASHER . . . . . . . . . . . . . . . . . . . . . 1 HEX NUT. . . . . . . . . . . . . . . . . . . . . 1 PROTECTING CAP. . . . . . . . . . . . . 1

45

Item No.

Part No.

09 10 11 12 13 14 15 16

50221167 50221168 50220641 50291882 50220639 50221166 105298 50221165

Description

Qty. Req.

CABLE, STARTER RELAY . . . . . . . 1 BRACKET (CABLE TIE) . . . . . . . . . 1 CAP, PROTECTING . . . . . . . . . . . . 2 HEX NUT. . . . . . . . . . . . . . . . . . . . . 2 RELAY, STARTER . . . . . . . . . . . . . . 1 SOCKET HEAD SCREW . . . . . . . . 2 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 2 RETAINING PLATE . . . . . . . . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Engine Wire Harness - (Part 1 of 2)

8

8 1

8

8 8 8 8

7

8

3 2

4 6

5

NOTE: Wire harness shown is for illustrative purposes only; the wire harness and connectors may be different from those on the machine.

50960148/AP0717

46

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Engine Wire Harness - (Part 1 of 2)

Item No.

Part No.

01

50221175

02

50221169

03

50291885

PRINTED IN U.S.A.

Description

Qty. Req.

ENGINE WIRE HARNESS . . . . . . . 1 (includes all items shown) RETAINING PLATE . . . . . . . . . . . . . 1 (harness bracket) ADAPTER . . . . . . . . . . . . . . . . . . . . 1

47

Item No.

Part No.

04 05 06 07 08

50291827 50291884 50220527 50220535 50220550

Description

Qty. Req.

SOCKET HEAD SCREW . . . . . . . . 4 FIXING BRACKET. . . . . . . . . . . . . . 1 CONNECTOR, INTERFACE . . . . . . 1 CLAMPING BAND. . . . . . . . . . . . . . 2 CLAMPING BAND. . . . . . . . . . . . . 16

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Engine Wire Harness - (Part 2 of 2)

7

4

6

8

3

5

1 2

NOTE: Wire harness shown is for illustrative purposes only; the wire harness and connectors may be different from those on the machine.

50960148/AP0717

48

5

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Engine Wire Harness - (Part 2 of 2)

Item No.

Part No.

01 02 03 04

50291886 50291880 50221170 187234

PRINTED IN U.S.A.

Description

Qty. Req.

CAP . . . . . . . . . . . . . . . . . . . . . . . . . 1 PROTECTING CAP. . . . . . . . . . . . . 1 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1 TORX-HEAD BOLT . . . . . . . . . . . . . 1

49

Item No.

Part No.

05 06 07 08

50220550 50221171 50221172 50221173

Description

Qty. Req.

CLAMPING BAND. . . . . . . . . . . . . . 2 RETAINING PLATE . . . . . . . . . . . . . 1 RETAINING PLATE . . . . . . . . . . . . . 1 RETAINING PLATE . . . . . . . . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

ECU (Engine Control Unit)

1

50960148/AP0717

50

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine ECU (Engine Control Unit)

Item No.

Part No.

01

50221207

Description

Qty. Req.

ENGINE CONTROL UNIT (ECU) . . 1

NOTE: This is a special order item that requires programming. Please provide the engine model and serial number when placing the order for this part. Be aware that because of the programming requirements there will be a delay in obtaining this part.

PRINTED IN U.S.A.

51

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

DEF (Diesel Exhaust Fluid) Supply Pump

2

4

3

6 5

1 7

8

9

50960148/AP0717

52

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine DEF (Diesel Exhaust Fluid) Supply Pump

Item No.

Part No.

01 02

50315612 50221179

03 04

50221181 50221180

PRINTED IN U.S.A.

Description

Qty. Req.

SUPPLY PUMP, DEF. . . . . . . . . . . . 1 SOCKET, ADAPTER . . . . . . . . . . . . 1 (includes item 3) O-SEAL . . . . . . . . . . . . . . . . . . . . . . 1 SOCKET, ADAPTER . . . . . . . . . . . . 1 (includes item 5)

53

Item No.

Part No.

05 06

50221181 50221178

07 08 09

50221181 50317502 50221177

Description

Qty. Req.

O-SEAL . . . . . . . . . . . . . . . . . . . . . . 1 SOCKET, ADAPTER . . . . . . . . . . . . 1 (includes item 7) O-SEAL . . . . . . . . . . . . . . . . . . . . . . 1 FILTER, DEF SUPPLY PUMP. . . . . 1 CAP, DEF SUPPLY FILTER . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

DEF (Diesel Exhaust Fluid) Tank Group 7 4 6 8

1 3

5

2

50960148/AP0717

54

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine DEF (Diesel Exhaust Fluid) Tank Group

Item No.

Part No.

01

50221182

02 03 04

50221183 52521825 50221184

PRINTED IN U.S.A.

Description

Qty. Req.

TANK, DEF . . . . . . . . . . . . . . . . . . . 1 (includes items 6-8) BRACKET, DEF TANK . . . . . . . . . . 1 LEVEL-TRANSMITTER, DEF . . . . . 1 CLAMP, HOSE . . . . . . . . . . . . . . . . 1

55

Item No.

Part No.

05 06 07 08

50221185 50221186 50221187 50221188

Description

Qty. Req.

FILTER, FUEL (DEF). . . . . . . . . . . . 1 FILTER, DEF TANK . . . . . . . . . . . . . 1 CAP, DEF TANK FILL . . . . . . . . . . . 1 BREATHER VALVE . . . . . . . . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Mixing Tube and Metering Unit

5 3

4

1

2

50960148/AP0717

56

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Mixing Tube and Metering Unit

Item No.

Part No.

01 02

50221201 50221202

PRINTED IN U.S.A.

Description

Qty. Req.

MIXING TUBE . . . . . . . . . . . . . . . . . 1 SEALING ASSY. MIXING TUBE.. . . 1 (includes six bolts, six nuts, and one gasket)

57

Item No.

Part No.

03

50315854

04 05

50221191 50220400

Description

Qty. Req.

METERING UNIT . . . . . . . . . . . . . . 1 (includes item 4) GASKET . . . . . . . . . . . . . . . . . . . . . 1 HEX BOLT . . . . . . . . . . . . . . . . . . . . 3

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Sensors - DOC and SCR NOTE: Catalysts shown are for illustrative purposes only; they may look and be positioned differently that what is found on the machine.

6

4

1

DOC (Diesel Oxidation Catalyst)

3

2 5

9

8

7

SCR (Selective Catalyst Reduction)

10

50960148/AP0717

58

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Sensors - DOC and SCR

Item No.

Part No.

01 02 03 04

50221192 50221193 50221194 50312556

05

50312538

PRINTED IN U.S.A.

Description

Qty. Req.

PRESSURE SENSOR. . . . . . . . . . . 1 TUBE, PRESSURE SENSOR . . . . . 1 HOSE CLAMP . . . . . . . . . . . . . . . . . 1 TEMPERATURE TRANSMITTER . . 1 (IN) TEMPERATURE TRANSMITTER . . 1 (OUT)

59

Item No.

Part No.

06

50312534

07

50221198

08 09 10

50221199 50221200 50221206

Description

Qty. Req.

SENSOR . . . . . . . . . . . . . . . . . . . . . 1 (MIXING TUBE) SENSOR . . . . . . . . . . . . . . . . . . . . . 1 (CATALYST) TEMPERATURE TRANSMITTER . . 1 O-SEAL . . . . . . . . . . . . . . . . . . . . . . 1 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1

50960148/AP0717

Engine

Deutz TCD 3.6 L4 / T4

Catalysts - DOC and SCR 2

5

1

4

3

6

50960148/AP0717

60

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Engine Catalysts - DOC and SCR

Item No.

Part No.

01

50221204

02 03

50221189 50221203

PRINTED IN U.S.A.

Description

Qty. Req.

SCR . . . . . . . . . . . . . . . . . . . . . . . . . 1 (Selective Catalytic Reduction) EXHAUST BRACKET/SCR . . . . . . 2 DOC. . . . . . . . . . . . . . . . . . . . . . . . . 1 (Diesel Oxidation Catalyst)

61

Item No.

Part No.

04 05

50302200 50221206

06

50221205

Description

Qty. Req.

EXHAUST BRACKET/DOC. . . . . . . 2 PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 (out of view) PLUG . . . . . . . . . . . . . . . . . . . . . . . . 1 (out of view)

50960148/AP0717

Numerical Index

Deutz TCD 3.6 L4 / T4

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

105288 105289 105289 105289 105292 105298 105302 105303 105303 105303 105307 105325 105646 105646 105896 105896 105904 105904 105904 105910 132023 133103 133103 133103 133104 133131 133132 133135 133136 133137 133138 133139 133147 133147 133149 133151 133153 133184 133232 133322 133326 133329 133335 133352 133387 133388 133405 133417 133444 133537 133538 133538 133539 133554

13 04 04 05 13 45 29 09 35 35 29 09 15 19 13 37 05 29 31 45 05 03 13 39 03 03 03 35 13 03 33 03 03 03 03 13 04 39 23 11 05 45 43 11 03 13 03 03 11 03 03 04 03 13

41 02 06 03 42 15 22 03 08 11 60 01 03 09 33 06 08 15 24 05 04 37 50 50 33 43 18 06 47 31 08 12 17 44 30 44 04 03 08 04 05 03 03 06 35 48 22 02 18 28 20 03 09 28

138860 187148 187175 187222 187227 187227 187227 187234 187234 187276 187276 187276 194281 194281 194281 243440 50220316 50220317 50220318 50220319 50220321 50220326 50220328 50220329 50220332 50220333 50220333 50220339 50220342 50220343 50220344 50220345 50220345 50220345 50220345 50220346 50220347 50220348 50220351 50220352 50220353 50220354 50220355 50220356 50220358 50220359 50220362 50220364 50220365 50220367 50220368 50220369 50220371 50220372

43 11 03 23 09 24 33 03 49 03 33 35 23 29 31 37 24 24 24 24 24 03 03 03 03 03 11 03 43 08 08 08 29 31 37 08 08 08 06 06 06 06 06 06 07 07 11 11 11 11 11 11 11 11

02 05 34 07 11 07 03 29 04 16 09 05 11 50 14 02 02 01 03 04 06 07 14 15 24 25 13 42 01 08 01 02 11 12 15 03 04 05 01 02 03 05 05 05 02 03 14 02 03 11 09 10 16 17

50220374 50220375 50220376 50220378 50220379 50220382 50220383 50220385 50220386 50220389 50220390 50220395 50220397 50220400 50220401 50220404 50220405 50220408 50220409 50220411 50220413 50220415 50220417 50220419 50220422 50220423 50220424 50220425 50220426 50220427 50220428 50220429 50220430 50220431 50220432 50220434 50220435 50220436 50220437 50220439 50220441 50220449 50220451 50220460 50220461 50220462 50220463 50220465 50220466 50220468 50220469 50220470 50220471 50220471

13 13 08 08 08 13 13 13 13 13 13 13 13 57 05 05 05 23 23 23 23 15 15 15 20 20 20 20 17 17 17 17 17 17 19 19 19 19 19 31 31 29 31 35 35 37 35 37 37 37 37 37 29 37

31 32 11 13 14 45 46 02 03 06 07 21 23 05 01 06 07 01 02 05 10 02 05 07 02 03 04 05 01 02 03 04 05 06 01 03 05 06 07 02 03 19 26 03 04 03 09 04 05 08 10 11 21 12

50220472 50220473 50220473 50220474 50220475 50220476 50220478 50220478 50220480 50220485 50220486 50220486 50220487 50220487 50220488 50220496 50220497 50220500 50220501 50220503 50220504 50220507 50220508 50220509 50220510 50220511 50220512 50220513 50220516 50220519 50220527 50220535 50220550 50220550 50220552 50220552 50220553 50220554 50220555 50220556 50220557 50220558 50220560 50220561 50220561 50220562 50220564 50220565 50220566 50220567 50220568 50220569 50220577 50220639

37 33 37 35 35 35 33 33 33 27 27 29 25 27 33 33 33 25 25 25 39 39 39 41 41 41 41 39 39 39 47 47 47 49 08 09 05 05 45 45 21 21 04 03 11 03 20 17 17 17 17 17 39 45

13 04 14 14 12 13 11 13 15 01 02 14 03 03 10 05 06 04 05 02 07 08 10 04 02 01 03 09 02 05 06 07 08 05 12 10 09 10 01 02 01 02 07 45 50 10 06 07 08 09 10 12 04 13

50960148/AP0717

62

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Numerical Index

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

Part No.

Page No.

Ref. No.

50220641 50220642 50220742 50220743 50220743 50220773 50220775 50220778 50220787 50220788 50220789 50220790 50220791 50220792 50220793 50220794 50220795 50220802 50220802 50220805 50220807 50221078 50221079 50221091 50221092 50221093 50221094 50221095 50221096 50221097 50221098 50221099 50221100 50221101 50221102 50221103 50221104 50221105 50221106 50221107 50221108 50221109 50221110 50221111 50221112 50221113 50221114 50221115 50221116 50221117 50221118 50221119 50221120

45 45 33 33 37 03 03 09 15 15 15 15 15 15 17 19 19 19 31 39 03 39 45 24 03 03 03 03 03 03 03 03 07 07 11 11 11 11 11 11 13 13 13 13 09 09 09 05 04 23 23 04 20

11 08 23 07 09 40 39 06 08 09 10 11 12 13 11 02 08 12 04 06 26 01 04 05 01 03 04 05 06 08 11 19 01 04 12 01 07 08 15 19 01 04 05 10 02 04 05 02 05 04 06 01 01

50221122 50221123 50221124 50221125 50221126 50221127 50221128 50221129 50221130 50221131 50221132 50221133 50221134 50221135 50221136 50221137 50221138 50221139 50221140 50221141 50221142 50221143 50221144 50221145 50221146 50221147 50221148 50221149 50221150 50221151 50221152 50221153 50221154 50221155 50221156 50221157 50221158 50221159 50221160 50221161 50221162 50221163 50221164 50221165 50221166 50221167 50221168 50221169 50221170 50221171 50221172 50221173 50221175

19 19 31 31 31 31 31 31 35 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 33 33 33 33 33 33 27 27 27 33 33 33 25 39 39 39 39 39 45 45 45 45 47 49 49 49 49 47

11 13 11 13 21 22 23 25 01 01 02 03 04 05 06 07 09 10 13 16 17 18 20 23 24 12 19 20 26 01 02 04 05 06 18 17 16 01 12 21 22 23 24 16 14 09 10 02 03 06 07 08 01

50221177 50221178 50221179 50221180 50221181 50221181 50221181 50221182 50221183 50221184 50221185 50221186 50221187 50221188 50221189 50221191 50221192 50221193 50221194 50221198 50221199 50221200 50221201 50221202 50221203 50221204 50221205 50221206 50221206 50221207 50221208 50221209 50221210 50221211 50288228 50291810 50291811 50291812 50291813 50291816 50291817 50291818 50291821 50291823 50291824 50291827 50291828 50291829 50291831 50291832 50291833 50291835 50291836

53 53 53 53 53 53 53 55 55 55 55 55 55 55 61 57 59 59 59 59 59 59 57 57 61 61 61 59 61 51 03 03 03 03 15 45 08 15 35 35 45 15 23 23 19 47 29 13 33 33 33 15 15

09 06 02 04 03 05 07 01 02 04 05 06 07 08 02 04 01 02 03 07 08 09 01 02 03 01 06 10 05 01 04 05 05 13 01 07 06 04 07 10 06 06 09 03 10 04 08 43 22 25 21 15 14

50291837 50291840 50291850 50291860 50291862 50291863 50291865 50291866 50291867 50291869 50291871 50291873 50291877 50291877 50291880 50291882 50291884 50291885 50291886 50291894 50292112 50302200 50303813 50312534 50312538 50312556 50315612 50315854 50317502 51301247 51301250 52521825

13 03 03 37 31 03 35 03 13 08 08 37 08 09 49 45 47 47 49 15 03 61 19 59 59 59 53 57 53 33 39 55

24 32 38 01 01 36 02 41 27 09 07 07 15 12 02 12 05 03 01 50 27 04 14 06 05 04 01 03 08 14 11 03

PRINTED IN U.S.A.

63

50960148/AP0717

Torque Specifications

Deutz TCD 3.6 L4 / T4

Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified.

Grade 8.8

Metric Coarse-Pitch Thread M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30

Grade 12.9

Grade 10.9

All torque values are in Foot-Pounds and Newton Meters (Nm).

DIN 912, DIN 931, DIN 933, etc...

8.8

10.9

12.9

4.1 (5.5) 6 (8) 7 (10) 7 (10) 10 (14) 13 (17) 18 ( 25) 26 (35) 31 (42) 33 (45) 48 (65) 59 (80) 64 (87) 81 (110) 108 (147) 100 (135) 133 (180) 170 (230) 155 (210) 203 (275) 258 (350) 207 (280) 302 (410) 354 (480) 302 (410) 420 (570) 509 (690) 406 (550) 575 (780) 686 (930) 524 (710) 738 (1000) 878 (1190) 767 (1040) 1092 (1480) 1305 (1770) 1047 (1420) 1482 (2010) 1770 (2400)

Metric Fine-Pitch Thread M8X1.0 M10X1.0 M10X1.25 M12X1.25 M12X1.5 M14X1.5 M16X1.5 M18X1.5 M20X1.5 M22X1.5 M24X2.0 M27X2.0 M30X2.0

50960148/AP0717

DIN 7984 8.8

10.9

4 (5) 6.3 (8.5) 15 (20) 30 (40) 51 (69) 81 (110) 125 (170) 181 (245) 251 (340) 339 (460) 435 (590) 642 (870) 885 (1200)

5 (7) 9 (12) 22 (30) 44 (59) 74 (100) 118 (160) 184 (250) 254 (345) 361 (490) 487 (660) 620 (840) 922 (1250) 1254 (1700)

All torque values are in Foot-Pounds and Newton Meters (Nm).

DIN 912, DIN 931, DIN 933, etc...

8.8

10.9

12.9

18 (25) 27 (37) 32 (43) 37 (50) 55 (75) 65 (88) 36 (49) 52 (71) 61 (83) 64 (87) 96 (130) 111 (150) 61 (83) 92 (125) 107 (145) 100 (135) 148 (200) 173 (235) 155 (210) 229 (310) 266 (360) 232 (315) 332 (450) 391 (530) 325 (440) 465 (630) 538 (730) 435 (590) 620 (840) 723 (980) 546 (740) 789 (1070) 922 (1250) 811 (1100) 1143 (1550) 1328 (1800) 1106 (1500) 1586 (2150) 1844 (2500)

64

DIN 7984 8.8

10.9

16 (22) 32 (43) 31 (42) 55 (75) 53 (72) 89 (120) 133 (180) 199 (270) 277 (375) 369 (500) 465 (630) 679 (920) 959 (1300)

24 (32) 48 (65) 46 (62) 81 (110) 77 (105) 129 (175) 195 (265) 284 (385) 391 (530) 524 (710) 664 (900) 959 (1300) 1364 (1850)

PRINTED IN U.S.A.

Deutz TCD 3.6 L4 / T4

Torque Specifications

Use these torque values when tightening hardware—excluding: lock nuts, thread-forming, self-tapping, and metal screws—unless otherwise specified.

NOTE: All torque values are in foot-pounds (lb.-ft.), except those marked with asterisks (*), which are in inch-pounds (lb.-in.). To convert lb.-ft. to Newton Meter (Nm)—metric—torque values, multiply the lb.-ft. value by 1.355, or for inch pounds, multiply the lb.-in. value by 0.113.

Unified National Thread

Grade 2 Dry

Oiled

Dry

Oiled

Dry

Oiled

8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16/24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-14

19* 20* 27* 31* 66* 76* 11 12 20 23 32 36 35 40 55 60 75 85 130 150 125 140 190 210

14* 15* 21* 23* 50* 56* 9 9 15 17 24 27 35 40 55 60 75 85 130 150 125 140 190 210

30* 31* 43* 49* 9 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 430 470 640 710

22* 23* 32* 36* 75* 86* 13 14 23 25 35 40 55 65 80 90 110 130 200 220 320 630 480 530

41* 43* 60* 68* 12 14 25 25 45 50 70 80 110 120 150 170 220 240 380 420 600 660 900 1000

31* 32* 45* 51* 9 10 18 20 35 35 55 60 80 90 110 130 170 180 280 320 460 500 680 740

Grade 5

Grade 8

* Value shown is in pound-force inch (lb.-in.)—inch pounds.

PRINTED IN U.S.A.

65

50960148/AP0717

www.gehl.com

www.mustangmfg.com

Manitou Americas, Inc. One Gehl Way P. O. Box 179 West Bend, WI 53095-0179 U.S.A

50960148/AP0717

© 2017 Manitou Americas, Inc. All rights reserved.

PRINTED IN U.S.A.