Deutz TCD3.6 L4T4 Gehl V420 and Mustang 4200V Skid-Steer Loaders ENGINE PARTS MANUAL (50950440A) - P

Deutz Engine (PN 50312149) Gehl V420 and Mustang 4200V Skid-Steer Loaders

Revision A 06/18

ENGINE PARTS MANUAL

TCD3.6 L4/T4

Form No. 50950440

Introduction This manual covers the Deutz TCD3.6 L4/T4 engine, used in Gehl V420 and Mustang 4200V skidsteer loaders.

When ordering service parts, specify the correct part number, full description, quantity required, and the engine model number and serial number.

Items shown that do not have a part number are shown for reference purposes only and are not available for purchase. Part numbers may change. Your Gehl or Mustang dealer will have the latest part number.

Manitou Equipment America reserves the right to make changes or improvements in the design or construction of any part of the unit without incurring the obligation to install such changes on any previously delivered units.

IMPORTANT For maximum engine life, when shutting the engine down, allow the engine to idle, without load, for five minutes. This will allow engine components that operate at high temperatures to cool slightly before the engine itself is shut down.

GEHL and MUSTANG are registered trademarks of Manitou Equipment America, LLC

01 Construction Group Breather Line Blanking Parts Dipstick Rear End Cover Engine Block

1 3 5 7 9

02 Construction Group Oil Pan Blanking Parts Oil Filler Tube

11 13 15

05 Construction Group Fly Wheel Crankshaft V-Grooved Pulley V-Grooved Pulley

17 19 21 23

06 Construction Group Connecting Rod

25

07 Construction Group Piston

27

08 Construction Group Fastenings Cylinder Head Valve Mechanical Cover

29 31 33

09 Construction Group Idler Gear Fastenings Gear Case

35 37 39

10 Construction Group Camshaft

41

11 Construction Group Valve Drive

43

14 Construction Group Lubricating Oil Pump

45

15 Construction Group Bracket (Spin-on Filter) Cooling Water Preheat

47 49

16 Construction Group Oil Suction Line Lubricating Oil Line Oil Return Line Oil Return Line Transfer Pipe

51 53 55 57 59

17 Construction Group Fuel Injection Pump

61

19 Construction Group Fuel Injector

63

20 Construction Group Fuel PreFilter Fuel Filter Fuel Supply Pump

65 67 69

21 Construction Group Rail Fuel Line

71 73

22 Construction Group Sensor Charge Air Pipe Fastenings Throttle Valve

75 77 79 81

27 Construction Group Control Unit

83

37 Construction Group V-Grooved Pulley Coolant Pump

85 87

38 Construction Group Cooling Water Line Housing

89 91

41 Construction Group Bellow Expansion Joint Bracket Screw Plug Bracket Cooling Water Line Exhaust Manifold Cooling Water Line EGR Cooler Exhaust Pipe

93 95 97 99 101 103 105 107 109

43 Construction Group Gasket Turbocharger

111 113

44 Construction Group Clamping Strap Generator Mounting Starter V-Belt Generator

115 117 119 121 123

48 Construction Group Fastenings Fastenings Relay Electric Line Fastenings Connector Set Fastenings Fastenings Fastenings Fastenings

125 127 129 131 133 135 137 139 141 143

Cable Harness

145

51 Construction Group Tacho-Generator Sensor Pressure Pick-Up

147 149 151

52 Construction Group Flywheel Housing

153

63 Construction Group Glow Plug Flange

155 157

71 Construction Group Supply Pump Metering Unit Transmitter Mounting Connecting Pipe Connecting Pipe Bracket Bracket Bracket Equipment Solenoid Valve Pipe/Line/Lead Clip Water Supply Plug Plug Level-Transmitter Catalyst Plug Blender Tube Catalyst Appendix A:Pages Index Appendix B:Parts Index

159 161 163 165 167 169 171 173 175 177 179 181 183 185 187 189 191 193 195 197 199 200

01 Construction Group Breather Line

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

1

Item

Part No.

Name

Qty

1

50291849

INTAKE PIPE

1

2

50220318

HOSE CLAMP / SPRING

1

3

50220321

HOSE CLAMP / SPRING

1

4

187227

BOLT/HEX

1

5

50220316

PIPE CLAMP

1

6

50291855

BREATHER

1

7

50220319

HOSE

1

8

50220318

HOSE CLAMP / SPRING

2

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

Includes items 7 & 8

2

01 Construction Group Blanking Parts

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

3

Item

Part No.

Name

1

133147

PLUG

2

133131

Ring/Sealing M10x14mm #011

Qty

Remarks

1 Deutz

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

1

4

01 Construction Group Dipstick

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

5

Item

Part No.

Name

Qty

1

50220339

Ball

1

2

50291866

Plug

1

3

50220773

Guide Tube

1

4

50220774

Dipstick

1

5

50220775

O-Ring

2

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

Includes item 5

6

01 Construction Group Rear End Cover

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

7

Item

Part No.

Name

Qty

1

50291863

END COVER

1

2

133387

SEAL/SHAFT LIFT

1

3

105289

HEX BOLT

8

234

133103

PACKING COMPOUND

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

8

01 Construction Group Engine Block

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

9

Item

Part No.

Name

Qty

1

50250686

ENGINE BLOCK

1

2

133417

PISTON COOLING NOZZLE

8

3

50221093

VALVE

1

4

50221094

THRUST WASHER

1

5

50221095

MAIN BEARING

5

6

50221096

Cover

5

7

50220326

PLUG

1

8

50221097

SCREW PLUG

1

9

133539

PLUG

1

10

50220562

BY-PASS

1

11

50221098

SLIDE VALVE

1

12

133139

SEALING RING

1

13

50221211

SCREW PLUG

2

14

50220328

HOSE CONNECTOR

1

15

50220329

SEALING RING

2

16

187276

PLUG

1

17

133147

PLUG

4

18

133132

SEALING RING

4

19

50221099

STUD

3

20

133538

Plug/Screw 14x1.5mm 011

22

133405

BUSHING

1

24

50220332

BOLT, MAIN BEARING CAP

10

25

50220333

ALIGNMENT BUSHING

10

26

50220807

CAM BEARING/BUSHING

4

27

50292112

SOFT PLUG

1

189

50220561

SAFETY LOCK AGENT

2

Deutz#

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks includes items 6-20, 22, and 24-27

6

10

02 Construction Group Oil Pan

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

11

Item

Part No.

Name

Qty

1

50291840

OIL PAN

1

3

187234

Bolt/Torx-Head

24

10

NSS

Engine Oil

1

244

133104

SEALANT

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

12

02 Construction Group Blanking Parts

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

13

Item

Part No.

Name

Qty

1

133149

PLUG/SCREW M18X1.5MM

1

2

133137

Ring/Sealing M18x24mm #011

1

Deutz

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

14

02 Construction Group Oil Filler Tube

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

15

Item

Part No.

Name

Qty

1

50220776

OIL FILLER TUBE

1

2

105289

HEX BOLT

2

3

133444

CAP/FILLER

1

4

50220777

GASKET

1

5

133537

PLUG

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

16

05 Construction Group Fly Wheel

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

17

Item

Part No.

Name

Qty

1

50220342

FLYWHEEL

1

2

138860

RING GEAR

1

3

133335

SCREW/BOLT

8

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes item 2

18

05 Construction Group Crankshaft

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

19

Item 1

Part No. 50220343

Name Crankshaft

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

20

05 Construction Group V-Grooved Pulley

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

21

Item

Part No.

Name

Qty

1

50250687

V-Grooved Pulley

1

2

50250688

Hexagon Bolt

6

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

22

05 Construction Group V-Grooved Pulley

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

23

Item

Part No.

Name

Qty

1

50220344

Timing Gear

1

2

50220345

BOLT

3

3

50220346

Pin/Alignment

1

4

50250689

V-GROOVED PULLEY

1

5

50220348

Bolt/Crankshaft Pulley

1

6

50291811

Pin

1

7

50291871

Washer

1

8

50291869

DISC/FRICTION

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

24

06 Construction Group Connecting Rod

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

25

Item

Part No.

Name

Qty

1

50220351

Connecting Rod/Piston

1

2

50220352

Bearing/Wrist Pin

1

3

50220353

Bolt/Connecting Rod

2

4

50220354

Bearing/Connecting Rod (Standard)

1

4

50220355

Bearing/Connecting Rod (1st Undersi

1

4

50220356

Bearing/Connecting Rod (2nd Undersi

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes items 2-3

26

07 Construction Group Piston

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

27

Item

Part No.

Name

Qty

1

50221100

Piston

1

2

50220358

Snap Ring/Wrist Pin

2

3

50220359

Wrist Pin

1

4

50221101

Set of Piston Rings

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes items 2-4

28

08 Construction Group Fastenings

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

29

Item

Part No.

Name

Qty

1

50221102

Cylinder Head Gasket

1

2

50220333

ALIGNMENT BUSHING

2

3

50220362

Bolt/Cylinder Head

18

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

30

08 Construction Group Cylinder Head

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

31

Item

Part No.

Name

Qty

1

50221103

Cylinder Head

1

2

50220364

Valve Seat Insert / Intake

4

3

50220365

Valve Seat Insert/Exhaust

4

4

50220368

Valve/Intake

4

5

50220369

Valve/Exhaust

4

6

133322

Collet/Valve

7

187148

CAP/SPRING

8

8

50220367

Valve Spring

8

9

133352

Seal/Valve Stem

10

50221104

Cover

5

12

50221096

Cover

12

189

50220561

SAFETY LOCK AGENT

1

Deutz #021

Deutz #041

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes items 2-10, 12

16

8

32

08 Construction Group Valve Mechanical Cover

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

33

Item

Part No.

Name

Qty

1

50221106

Valve Cover

1

2

50220371

Gasket/Valve Cover

1

3

50220372

Bolt/Valve Cover

10

4

133444

CAP/FILLER

1

5

50221107

GASKET

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes items 2-5

34

09 Construction Group Idler Gear

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

35

Item

Part No.

Name

Qty

1

50220374

Gear/Idler

1

2

50291846

Shaft

1

3

105896

HEX BOLT

3

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

36

09 Construction Group Fastenings

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

37

Item

Part No.

Name

Qty

1

105288

Bolt

10

2

105292

Hex Bolt

7

3

50291829

Bolt

5

4

133151

Plug/Screw M18x1.5mm #011

5

50220382

Connector/Coolant Port

1

6

50220383

Retainer/Coolant Port Connector

1

7

133136

Ring/Sealing 18x20mm #011

1

8

133388

SEAL/LIP ROTATING SHAFT DEUTZ #041

1

234

133103

PACKING COMPOUND

1

Deutz

Deutz

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

1

38

09 Construction Group Gear Case

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

39

Item

Part No.

Name

Qty

1

50221108

Gearcase

1

2

50220385

Valve Plunger

1

3

50220386

Spring/Valve Plunger

1

4

50221109

Screw Plug

1

5

50221110

O-Ring

1

6

50220389

Pin/Alignment

2

8

50221111

PROFILE WASHER

1

7

50220390

Insert/Threaded

3

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

40

10 Construction Group Camshaft

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

41

Item 1

Part No. 50220778

Name Camshaft

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

42

11 Construction Group Valve Drive

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

43

Item

Part No.

Name

Qty

1

105325

VALVE LIFTER

8

2

50221112

Push-Rod

8

3

50221113

Rocker Arm

8

4

105303

BOLT

8

5

50221114

Rocker Arm Bearing

8

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

44

14 Construction Group Lubricating Oil Pump

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

45

Item

Part No.

Name

Qty

3

50221114

Rocker Arm Bearing

2

4

50291837

O-RING

4

8

50250690

Hexagon Bolt

5

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

46

15 Construction Group Bracket (Spin-on Filter)

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

47

Item

Part No.

Name

Qty

1

132023

FILTER/ENGINE OIL DEUTZ

1

2

133326

BUSHING/THREADED

1

3

50220404

Cover/Oil Filter

1

4

50220405

OIL SEAL

1

5

105904

HEX BOLT

2

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

48

15 Construction Group Cooling Water Preheat

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

49

Item

Part No.

Name

Qty

1

50220401

Oil Cooler

1

2

50220402

Gasket/Oil Cooler

2

3

50220506

BOLT

4

4

50220879

Adapter Flange

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

50

16 Construction Group Oil Suction Line

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

51

Item

Part No.

Name

Qty

1

50221116

Oil Suction Line

1

2

105289

HEX BOLT

2

291

50220560

SEALANT

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

52

16 Construction Group Lubricating Oil Line

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

53

Item

Part No.

Name

Qty

1

50220798

Lubricating Oil Line

1

2

50220409

Hollow Bolt

2

3

105483

SEAL

4

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes items 2-3

54

16 Construction Group Oil Return Line

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

55

Item

Part No.

Name

Qty

1

50221117

Attachment Flange

1

2

50220411

O-RING SEAL

1

3

50220413

Gasket/Turbocharger Oil Return Tube

1

4

133162

Bolt/Hex 6x20mm Cl 8.8 Deutz #011

2

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

56

16 Construction Group Oil Return Line

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

57

Item

Part No.

Name

Qty

1

50291870

Oil Return Line

1

2

187222

O-SEAL

1

3

133232

BOLT/HEX HEAD M6X14MM CL 8.8

1

242

194281

DEVICE/MOUNTING

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes item 2

58

16 Construction Group Transfer Pipe

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

59

Item

Part No.

Name

Qty

1

50221119

TRANSFER PIPE

1

2

105289

HEX BOLT

2

3

133538

Plug/Screw 14x1.5mm 011

4

133153

O-SEAL

Deutz#

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes item 4

1 2

60

17 Construction Group Fuel Injection Pump

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

61

Item

Part No.

Name

Qty

1

50288228

Pump/Fuel Injection

1

2

50220415

SPACER/INJECTOR PUMP

1

3

105646

HEX BOLT

3

4

50291812

Washer

1

5

50220417

O-RING SEAL

1

6

50291818

Nut

1

7

50220419

O-RING

1

8

50220787

OVERFLOW VALVE

1

9

50220788

O-RING

1

10

50220789

O-RING

1

11

50220790

VOLUME CONTROL VALVE

1

12

50220791

O-RING

1

13

50220792

GASKET

1

14

50291836

TORX HEAD BOLT

2

15

50291835

Gear/Toothed

1

293

50291894

DEVICE/MOUNTING

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes items 7-14

Includes items 9 & 10

Includes iems 12 & 13

62

19 Construction Group Fuel Injector

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

63

Item

Part No.

Name

Qty

1

50221120

Fuel Injector

4

2

50220422

SEAL/FUEL INJECTOR

4

3

50220423

CLAMP/FUEL INJECTOR

4

4

50220424

BOLT / FUEL INJECTOR CLAMP

4

5

50220425

RETAINING CLIP

4

6

50220564

O-RING

4

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes items 2,5, and 6

64

20 Construction Group Fuel PreFilter

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

65

Item

Part No.

Name

Qty

Remarks

1

50302445

FUEL FILTER ELEMENT/PRIMARY

1

Includes item 4

3

50220612

SENSOR WIRE / FUEL FILTER

1

Torque to 1.6 Nm (1.2 ft.lbs.). Includes sealing ring 50220613.

4

50220613

SEALING RING / FUEL FILTER SENSOR

1

10

50302443

FUEL FILTER ASSY / WATER SEPERATOR

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Includes filter 50302445., Includes items 1, 3, and 4

66

20 Construction Group Fuel Filter

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

67

Item

Part No.

Name

Qty

1

50302437

Fuel Filter Assembly

1

2

50302441

FUEL FILTER/SECONDARY

1

3

50220553

SENSOR/PRESSURE

1

4

50220554

O-RING SEAL

1

5

50303793

WASHER/SEALING

1

6

50303791

FITTING/ST/QD/FUEL

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes item 2

Includes item 4

68

20 Construction Group Fuel Supply Pump

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

69

Item

Part No.

Name

Qty

1

50288223

PUMP/FUEL SUPPLY

1

2

50250691

CLIP

2

3

50250692

PUSH-ON RECEPTACLE

2

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes item 2

70

21 Construction Group Rail

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

71

Item

Part No.

Name

Qty

Remarks

1

50220426

Rail/Fuel

1

2

50220427

Fuel Line/High Pressure

1

3

50220428

Fuel Line/High Pressure

1

Used with cylinders 1 & 2

4

50220429

Fuel Line/High Pressure

1

Used with cylinders 3 & 4

5

50220430

Bolt/Torx-Head

2

6

50220431

Spacer/Fuel Rail

2

7

50220565

Repair Kit

1

11

50220793

O-Ring

1

259

50220569

Multi-purpose Grease

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Includes items 7 & 11

Includes item 11

72

21 Construction Group Fuel Line

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

73

Item

Part No.

Name

Qty

1

50220794

Fuel Return Line

1

2

50220434

Hose Retainer

2

3

50250693

Fuel Line

1

4

50291824

Screw/Set

1

6

105646

HEX BOLT

1

7

50220471

BOLT

2

8

50220435

Hose Clamp / Spring

2

9

50220436

Hose Assembly

1

10

50220437

Pipe Clamp

2

11

50221122

Pipe Clamp

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

Includes items 8-11

74

22 Construction Group Sensor

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

75

Item

Part No.

Name

Qty

1

50221124

PRESSURE SENSOR

1

2

50220345

BOLT

1

3

50221125

O-SEAL

1

242

194281

DEVICE/MOUNTING

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes item 3, Includes 50221125.

76

22 Construction Group Charge Air Pipe

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

77

Item

Part No.

Name

Qty

1

50291862

Air Intake Manifold

1

2

50220439

Gasket/Air Intake Manifold

1

3

50220440

Bolt

8

4

50220802

Retaining Plate

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

78

22 Construction Group Fastenings

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

79

Item 1

Part No. 50220802

Name Retaining Plate

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

80

22 Construction Group Throttle Valve

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

81

Item

Part No.

Name

Qty

1

50221126

Charge Air Elbow

1

2

50221127

Throttle Valve

1

3

50221128

Gasket

1

4

105904

HEX BOLT

4

5

50221129

Hexagon Bolt

4

6

50220451

Gasket

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

82

27 Construction Group Control Unit

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

83

Item 1

Part No. 50221207

Name ECU/Deutz

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty 1

Remarks Control unit without engines data record

84

37 Construction Group V-Grooved Pulley

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

85

Item

Part No.

Name

Qty

1

50291852

PULLEY

1

2

50291816

Torx Head Bolt

4

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

86

37 Construction Group Coolant Pump

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

87

Item

Part No.

Name

Qty

1

50250694

WATER PUMP

1

2

50291865

Seal

1

3

50220460

Hose Connector

1

4

50250695

Screw Plug

1

5

50250696

Screw Plug

1

6

133135

Ring/Sealing 16x20mm #011

7

50291813

Ring/Sealing

1

10

105303

BOLT

4

Deutz

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes items 2-7

2

88

38 Construction Group Cooling Water Line

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

89

Item

Part No.

Name

Qty

1

50220474

Manifold/Coolant

1

10

105303

BOLT

1

11

50220475

Fitting Bolt

2

12

50220476

Shim Ring

2

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

90

38 Construction Group Housing

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

91

Item

Part No.

Name

Qty

1

50250676

HOUSING W/THERMOSTAT

1

2

50250697

HOSE

1

3

50220743

Spring Clamp

1

4

50250698

Spring Band Clamp

1

6

50220466

Gasket/Thermostat Housing

1

7

105896

HEX BOLT

4

8

50291873

SENDER/TEMPERATURE

1

9

50250699

Bracket

1

10

50220471

BOLT

2

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

92

41 Construction Group Bellow Expansion Joint

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

93

Item

Part No.

Name

Qty

1

50250700

Compensator

1

2

50220486

Gasket/Compensator Tube

2

3

50220487

BOLT

4

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

94

41 Construction Group Bracket

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

95

Item

Part No.

Name

Qty

1

50220488

Bracket Assembly/EGR Cooler

1

2

50220478

Bolt

2

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

96

41 Construction Group Screw Plug

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

97

Item

Part No.

Name

Qty

1

187276

PLUG

1

2

133138

RING/SEALING 22X27MM

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

98

41 Construction Group Bracket

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

99

Item

Part No.

Name

Qty

1

50221147

Bracket

1

2

50220478

Bolt

4

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

100

41 Construction Group Cooling Water Line

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

101

Item

Part No.

Name

Qty

1

50221151

Cooling Water Line

1

2

50291819

TORX HEAD BOLT

2

3

187227

BOLT/HEX

1

4

50220473

Pipe Clamp

1

5

50220496

Gasket/EGR Coolant Tube

1

6

50220497

Rubber Sleeve

1

7

50220743

Spring Clamp

2

242

194281

DEVICE/MOUNTING

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

102

41 Construction Group Exhaust Manifold

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

103

Item

Part No.

Name

Qty

1

50250701

Exhaust Manifold

1

2

50221154

Gasket

1

3

50221155

Hex Bolt

8

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

104

41 Construction Group Cooling Water Line

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

105

Item

Part No.

Name

Qty

1

50221156

Hose

1

2

50221157

Hose Clip

2

3

50221158

Cooling Water Line

1

4

50220480

O-RING SEAL

1

5

50220471

BOLT

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

106

41 Construction Group EGR Cooler

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

107

Item

Part No.

Name

Qty

1

50221148

EGR Module

1

2

50221149

Control Valve

1

6

50291833

O-RING

1

8

50250702

SHUTTLE VALVE

1

9

50291832

Screw

6

10

50291831

SEAL

1

11

50221150

Retaining Plate

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes items 2, 8-11

108

41 Construction Group Exhaust Pipe

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

109

Item

Part No.

Name

Qty

1

50221131

VENTURI TUBE

1

2

50221132

SET SCREW

2

3

50221133

STRAIGHT PIN

1

4

50250703

INSULATION

1

5

50221135

ADAPTER

1

6

50221136

PRESSURE SENSOR

1

7

50221137

SEALING RING

2

8

105303

BOLT

2

9

50221138

TEMPERATURE TRANSMITTER

1

10

50221200

O-SEAL

1

11

50220345

BOLT

1

13

50221140

EXHAUST PIPE

1

14

50220486

Gasket/Compensator Tube

1

15

105904

HEX BOLT

3

16

50221141

Exhaust Pipe

1

17

50221142

Hose Elbow

2

18

105437

Hose Clamp

2

19

50220449

Hose Clamp / Spring

2

20

50250704

BRACKET

1

21

51301247

Bolt

2

22

105302

HEX BOLT

2

23

50221145

O-SEAL

1

24

50221146

BRACKET

1

185

105307

LOCKING AGENT

1

242

194281

DEVICE/MOUNTING

3

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes items 2 & 3

Includes item 7, Includes 50221137.

Includes item 10

110

43 Construction Group Gasket

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

111

Item

Part No.

Name

Qty

1

50220503

Gasket/Turbocharger

1

2

50220487

BOLT

3

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

112

43 Construction Group Turbocharger

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

113

Item 1

Part No. 50250705

Name Turbocharger

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

114

44 Construction Group Clamping Strap

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

115

Item

Part No.

Name

Qty

1

50291857

BRACKET

1

2

50291856

THREADED BLOCK

1

3

50291814

BOLT

1

4

50291820

WASHER

1

5

50220513

Bolt

1

6

50220380

BOLT (Torque 30 Nm)

1

7

50250706

Spacer Sleeve

1

8

50220381

BOLT

1

9

105646

HEX BOLT

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

116

44 Construction Group Generator Mounting

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

117

Item

Part No.

Name

Qty

1

50291854

BRACKET

1

2

50220507

Bushing/Alternator Mount

1

3

50221160

Parellel Pin

2

4

105288

Bolt

6

234

133103

PACKING COMPOUND

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

118

44 Construction Group Starter

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

119

Item

Part No.

Name

Qty

1

50221079

Starter

1

2

105910

HEX BOLT

2

3

50291817

Washer

1

4

50291810

Nut

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes item 3 & 4

120

44 Construction Group V-Belt

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

121

Item 1

Part No. 50250673

Name BELT/ALT

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

122

44 Construction Group Generator

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

123

Item

Part No.

Name

Qty

1

50221078

Alternator 120A

1

2

50220516

Regulator/Alternator

1

3

133184

Fan

1

4

50220577

Alternator Fasterner Assembly

1

5

50250707

V-GROOVED PULLEY

1

Deutz #011

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes items 2-4

124

48 Construction Group Fastenings

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

125

Item 2

Part No. 105298

Name HEX BOLT

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

2

126

48 Construction Group Fastenings

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

127

Item 1

Part No. 105447

Name HEX BOLT

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

128

48 Construction Group Relay

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

129

Item

Part No.

Name

Qty

1

50221165

Retaing Plate

1

2

50221166

Socket Head Bolt

2

3

50220639

Relay / Starter Solenoid

1

4

50291882

Nut

2

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

Includes item 4

130

48 Construction Group Electric Line

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

131

Item

Part No.

Name

Qty

1

50221167

Starter Cable

1

2

50221168

BRACKET

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes item 2

132

48 Construction Group Fastenings

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

133

Item

Part No.

Name

Qty

1

50220641

Protecting Cap

2

2

50220642

Protecting Cap

1

3

50250708

Clamping Band

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

134

48 Construction Group Connector Set

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

135

Item

Part No.

Name

Qty

1

50220546

Plug-in Connector

1

2

50220543

Plug-in Connector

1

3

50250709

Plug-In Connector

1

4

50220542

PLUG-IN CONNECTOR

1

5

50250710

Plug-In Connector

1

6

50250711

Plug-In Connector

1

7

50220548

Plug-in Connector

1

8

50220525

Plug-In Connector

1

9

50250712

Plug-In Connector

1

10

50250713

Plug-In Connector

1

11

50250714

Plug-In Connector

2

12

50220530

PLUG-IN CONNECTOR

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

136

48 Construction Group Fastenings

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

137

Item

Part No.

Name

Qty

1

50291880

CAP

1

2

50220550

CLAMPING BAND

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

138

48 Construction Group Fastenings

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

139

Item

Part No.

Name

Qty

1

50291886

Cap

1

2

50291880

CAP

1

3

50221170

Hex Bolt

1

4

187234

Bolt/Torx-Head

1

6

50221171

Retaining Plate

1

7

50221172

Retaining Plate

1

8

50221173

Retaining Plate

1

10

50220550

CLAMPING BAND

2

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

140

48 Construction Group Fastenings

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

141

Item 1

Part No. 50221123

Name HEX BOLT

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

142

48 Construction Group Fastenings

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

143

Item 1

Part No. 50221174

Name Plain Washer

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

144

48 Construction Group Cable Harness

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

145

Item

Part No.

Name

Qty

1

50221175

Cable Harness

1

2

50220527

PLUG-IN CONNECTOR

1

3

50220546

Plug-in Connector

4

4

50220543

Plug-in Connector

5

5

50220547

Plug-in Connector

1

6

50220548

Plug-in Connector

1

7

50250715

PLUG-IN CONNECTOR

1

8

50220530

PLUG-IN CONNECTOR

3

9

50250716

Plug-In Connector

1

11

50291887

CONNECTOR

1

13

50291885

ADAPTER

1

14

50291884

BRACKET

1

15

50291827

SCREW/SLOTTED

4

16

50250717

PLUG-IN CONNECTOR

1

44

50220535

CLAMPING BAND

2

45

50220550

CLAMPING BAND

16

47

187173

Band/Clamping

4

49

50250718

WIRE FASTENER

1

50

50291888

BAND/CLAMPING

1

51

50291881

Band/Clamping

1

53

50250719

Clamping Band

1

55

50221169

Retaing Plate/Wire Harness

1

56

50250720

Support

1

57

50220534

Clamping Band

1

58

50250721

Bracket

1

59

133244

BAND/CLAMPING 99X2.5MM

1

60

50291879

Clip

2

61

50220539

CAP

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes items 2,9, 11, 13-16, 44, 45, 47, 49-51

146

51 Construction Group Tacho-Generator

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

147

Item

Part No.

Name

Qty

1

50220376

Bracket/Engine Speed Sensor

1

2

50220552

Sensor/Engine Speed

1

3

50220378

BOLT

1

4

50220379

Bolt

1

5

50291877

RING/SEALING

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

Includes item 5

148

51 Construction Group Sensor

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

149

Item

Part No.

Name

Qty

1

50220552

Sensor/Engine Speed

1

2

187227

BOLT/HEX

1

3

50291877

RING/SEALING

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes item 3

150

51 Construction Group Pressure Pick-Up

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

151

Item

Part No.

Name

Qty

1

50220553

SENSOR/PRESSURE

1

2

50220554

O-RING SEAL

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes item 2

152

52 Construction Group Flywheel Housing

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

153

Item

Part No.

Name

Qty

1

50250722

Flywheel Housing

1

2

50220556

Bolt

6

3

133329

BUSHING/CLAMPING

2

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

154

63 Construction Group Glow Plug

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

155

Item

Part No.

Name

Qty

1

50220557

Glow Plug

4

2

50220558

Connecting Rail/Glow Plug

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

156

63 Construction Group Flange

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

157

Item

Part No.

Name

Qty

1

50220874

Round Sealing Ring

1

2

50220471

BOLT

2

3

50250723

Flange

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

158

71 Construction Group Supply Pump

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

159

Item

Part No.

Name

Qty

Remarks

1

50315612

Supply Pump

1

2

50317502

FILTER/DEF

1

3

50221177

Filter Cover

1

4

50221178

Socket/Adapter

1

Includes iem 7

5

50221179

Socket/Adapter

1

Includes item 8

6

50221180

Socket/Adapter

1

Includes item 9

7

50221181

O-Seal

1

8

50221181

O-Seal

1

9

50221181

O-Seal

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Includes items 2-6

160

71 Construction Group Metering Unit

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

161

Item

Part No.

Name

Qty

1

50315854

Metering Unit

1

2

50220400

BOLT

3

3

50221191

Gasket

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes item 3

162

71 Construction Group Transmitter Mounting

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

163

Item

Part No.

Name

Qty

1

50221192

Pressure Sensor

1

2

50221193

Pipe/Line/Lead

1

3

50221194

Hose Clip

1

4

50312556

TEMPERATURE TRANSMITTER

1

5

50312538

Temperature Transmitter

1

6

50312534

Sensor (Mixing Tube)

1

7

50221198

Sensor (Catalyst)

1

8

50221199

TEMPERATURE TRANSMITTER

1

9

50221139

O-SEAL

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

Includes item 9

164

71 Construction Group Connecting Pipe

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

165

Item

Part No.

Name

Qty

1

50250742

Connecting Pipe

1

2

50291890

CLIP

1

3

50291892

CLIP

1

4

50220575

Gasket/Exhaust

1

5

50220501

NUT

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

Includes item 5

166

71 Construction Group Connecting Pipe

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

167

Item

Part No.

Name

Qty

1

50250677

Connecting Pipe

1

2

50291892

CLIP

2

3

50220575

Gasket/Exhaust

2

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

168

71 Construction Group Bracket

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

169

Item

Part No.

Name

Qty

1

50250678

Bracket

1

2

50250724

Strap

2

3

50250725

Clevis Pin

4

4

50250726

Circlip

8

5

105288

Bolt

3

6

50250727

Straight Pin

2

7

50250728

Hexagon Bolt

1

8

50250729

Hexagon Nut

1

9

50250679

Rubber Mounting

1

10

50250730

Plain Washer

2

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

170

71 Construction Group Bracket

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

171

Item

Part No.

Name

Qty

1

50250680

Bracket

1

2

105302

HEX BOLT

1

3

187239

BOLT/HEX

4

4

50250731

Hexagon Bolt

1

5

50250732

Lifting Lug

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

172

71 Construction Group Bracket

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

173

Item

Part No.

Name

Qty

1

50250681

Console

1

2

50250682

Strap

2

3

50250725

Clevis Pin

4

4

50250726

Circlip

8

5

105303

BOLT

4

6

50250679

Rubber Mounting

2

7

50250734

Stud

2

8

50250729

Hexagon Nut

2

10

50250736

Bracket

2

11

50250730

Plain Washer

4

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

174

71 Construction Group Equipment

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

175

Item

Part No.

Name

Qty

1

50291892

CLIP

1

2

50220575

Gasket/Exhaust

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

176

71 Construction Group Solenoid Valve

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

177

Item 1

Part No. 50315758

Name Valve/Water Coolant

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

178

71 Construction Group Pipe/Line/Lead

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

179

Item

Part No.

Name

Qty

1

50250737

Pipe/Line/Lead

1

2

50250738

Pipe/Line/Lead

1

950

50250714

Plug-In Connector

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

180

71 Construction Group Clip

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

181

Item 1

Part No. 50221184

Name Clip

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

182

71 Construction Group Water Supply

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

183

Item

Part No.

Name

Qty

2

50250740

Water Supply

1

3

50250743

Plug

2

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks Includes item 3

184

71 Construction Group Plug

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

185

Item 1

Part No. 50221205

Name PLUG

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

186

71 Construction Group Plug

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

187

Item 1

Part No. 50221206

Name Plug

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

188

71 Construction Group Level-Transmitter

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

189

Item 1

Part No. 52521825

Name GAUGE

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

190

71 Construction Group Catalyst

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

191

Item 1

Part No. 50250683

Name Catalyst

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

192

71 Construction Group Plug

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

193

Item 1

Part No. 50250741

Name Plug

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

194

71 Construction Group Blender Tube

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

195

Item

Part No.

Name

Qty

1

50250684

Blender Tube

1

2

50221202

Gasket/DOC

1

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Remarks

196

71 Construction Group Catalyst

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

197

Item 1

Part No. 50250685

Name Catalyst

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

Qty

Remarks

1

198

Appendix A:Pages Index Bellow Expansion Joint 93 Blanking Parts 3, 13 Blender Tube 195 Bracket 95, 99, 169, 171, 173 Bracket (Spin-on Filter) 47 Breather Line 1 Cable Harness 145 Camshaft 41 Catalyst 191, 197 Charge Air Pipe 77 Clamping Strap 115 Clip 181 Connecting Pipe 165, 167 Connecting Rod 25 Connector Set 135 Control Unit 83 Coolant Pump 87 Cooling Water Line 89, 101, 105 Cooling Water Preheat 49 Crankshaft 19 Cylinder Head 31 Dipstick 5 EGR Cooler 107 Electric Line 131 Engine Block 9 Equipment 175 Exhaust Manifold 103 Exhaust Pipe 109 Fastenings 29, 37, 79, 125, 127, 133, 137, 139, 141, 143 Flange 157 Fly Wheel 17 Flywheel Housing 153 Fuel Filter 67 Fuel Injection Pump 61 Fuel Injector 63 Fuel Line 73 Fuel PreFilter 65 Fuel Supply Pump 69 Gasket 111 Gear Case 39 Generator 123 Generator Mounting 117 Glow Plug 155 Housing 91 Idler Gear 35 Level-Transmitter 189 Lubricating Oil Line 53 Lubricating Oil Pump 45 Metering Unit 161 Oil Filler Tube 15 Oil Pan 11 Oil Return Line 55, 57 Oil Suction Line 51 Pipe/Line/Lead 179 Piston 27 Plug 185, 187, 193

Pressure Pick-Up Rail Rear End Cover Relay Screw Plug Sensor Solenoid Valve Starter Supply Pump Tacho-Generator Throttle Valve Transfer Pipe Transmitter Mounting Turbocharger V-Belt V-Grooved Pulley Valve Drive Valve Mechanical Cover Water Supply

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

151 71 7 129 97 75, 149 177 119 159 147 81 59 163 113 121 21, 23, 85 43 33 183

199

Appendix B:Parts Index 105288 105289 105292 105298 105302 105303 105307 105325 105437 105447 105483 105646 105896 105904 105910 132023 133103 133104 133131 133132 133135 133136 133137 133138 133139 133147 133149 133151 133153 133162 133184 133232 133244 133322 133326 133329 133335 133352 133387 133388 133405 133417 133444 133537 133538 133539 138860 187148 187173 187222 187227 187234 187239 187276 194281 50220316 50220318

38, 118, 170 8, 16, 52, 60 38 126 110, 172 44, 88, 90, 110, 174 110 44 110 128 54 62, 74, 116 36, 92 48, 82, 110 120 48 8, 38, 118 12 4 10 88 38 14 98 10 4, 10 14 38 60 56 124 58 146 32 48 154 18 32 8 38 10 10 16, 34 16 10, 60 10 18 32 146 58 2, 102, 150 12, 140 172 10, 98 58, 76, 102, 110 2 2, 2

50220319 50220321 50220326 50220328 50220329 50220332 50220333 50220339 50220342 50220343 50220344 50220345 50220346 50220348 50220351 50220352 50220353 50220354 50220355 50220356 50220358 50220359 50220362 50220364 50220365 50220367 50220368 50220369 50220371 50220372 50220374 50220376 50220378 50220379 50220380 50220381 50220382 50220383 50220385 50220386 50220389 50220390 50220400 50220401 50220402 50220404 50220405 50220409 50220411 50220413 50220415 50220417 50220419 50220422 50220423 50220424 50220425 50220426

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

2 2 10 10 10 10 10, 30 6 18 20 24 24, 76, 110 24 24 26 26 26 26 26 26 28 28 30 32 32 32 32 32 34 34 36 148 148 148 116 116 38 38 40 40 40 40 162 50 50 48 48 54 56 56 62 62 62 64 64 64 64 72

200

50220427 50220428 50220429 50220430 50220431 50220434 50220435 50220436 50220437 50220439 50220440 50220449 50220451 50220460 50220466 50220471 50220473 50220474 50220475 50220476 50220478 50220480 50220486 50220487 50220488 50220496 50220497 50220501 50220503 50220506 50220507 50220513 50220516 50220525 50220527 50220530 50220534 50220535 50220539 50220542 50220543 50220546 50220547 50220548 50220550 50220552 50220553 50220554 50220556 50220557 50220558 50220560 50220561 50220562 50220564 50220565 50220569 50220575

72 72 72 72 72 74 74 74 74 78 78 110 82 88 92 74, 92, 106, 158 102 90 90 90 96, 100 106 94, 110 94, 112 96 102 102 166 112 50 118 116 124 136 146 136, 146 146 146 146 136 136, 146 136, 146 146 136, 146 138, 140, 146 148, 150 68, 152 68, 152 154 156 156 52 10, 32 10 64 72 72 166, 168, 176

50220577 50220612 50220613 50220639 50220641 50220642 50220743 50220773 50220774 50220775 50220776 50220777 50220778 50220787 50220788 50220789 50220790 50220791 50220792 50220793 50220794 50220798 50220802 50220807 50220874 50220879 50221078 50221079 50221093 50221094 50221095 50221096 50221097 50221098 50221099 50221100 50221101 50221102 50221103 50221104 50221106 50221107 50221108 50221109 50221110 50221111 50221112 50221113 50221114 50221116 50221117 50221119 50221120 50221122 50221123 50221124 50221125 50221126

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

124 66 66 130 134 134 92, 102 6 6 6 16 16 42 62 62 62 62 62 62 72 74 54 78, 80 10 158 50 124 120 10 10 10 10, 32 10 10 10 28 28 30 32 32 34 34 40 40 40 40 44 44 44, 46 52 56 60 64 74 142 76 76 82

201

50221127 50221128 50221129 50221131 50221132 50221133 50221135 50221136 50221137 50221138 50221139 50221140 50221141 50221142 50221145 50221146 50221147 50221148 50221149 50221150 50221151 50221154 50221155 50221156 50221157 50221158 50221160 50221165 50221166 50221167 50221168 50221169 50221170 50221171 50221172 50221173 50221174 50221175 50221177 50221178 50221179 50221180 50221181 50221184 50221191 50221192 50221193 50221194 50221198 50221199 50221200 50221202 50221205 50221206 50221207 50221211 50250673 50250676

82 82 82 110 110 110 110 110 110 110 164 110 110 110 110 110 100 108 108 108 102 104 104 106 106 106 118 130 130 132 132 146 140 140 140 140 144 146 160 160 160 160 160, 160, 160 182 162 164 164 164 164 164 110 196 186 188 84 10 122 92

50250677 50250678 50250679 50250680 50250681 50250682 50250683 50250684 50250685 50250686 50250687 50250688 50250689 50250690 50250691 50250692 50250693 50250694 50250695 50250696 50250697 50250698 50250699 50250700 50250701 50250702 50250703 50250704 50250705 50250706 50250707 50250708 50250709 50250710 50250711 50250712 50250713 50250714 50250715 50250716 50250717 50250718 50250719 50250720 50250721 50250722 50250723 50250724 50250725 50250726 50250727 50250728 50250729 50250730 50250731 50250732 50250734 50250736

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

168 170 170, 174 172 174 174 192 196 198 10 22 22 24 46 70 70 74 88 88 88 92 92 92 94 104 108 110 110 114 116 124 134 136 136 136 136 136 136, 180 146 146 146 146 146 146 146 154 158 170 170, 174 170, 174 170 170 170, 174 170, 174 172 172 174 174

202

50250737 50250738 50250740 50250741 50250742 50250743 50288223 50288228 50291810 50291811 50291812 50291813 50291814 50291816 50291817 50291818 50291819 50291820 50291824 50291827 50291829 50291831 50291832 50291833 50291835 50291836 50291837 50291840 50291846 50291849 50291852 50291854 50291855 50291856 50291857 50291862 50291863 50291865 50291866 50291869 50291870 50291871 50291873 50291877 50291879 50291880 50291881 50291882 50291884 50291885 50291886 50291887 50291888 50291890 50291892 50291894 50292112 50302437

180 180 184 194 166 184 70 62 120 24 62 88 116 86 120 62 102 116 74 146 38 108 108 108 62 62 46 12 36 2 86 118 2 116 116 78 8 88 6 24 58 24 92 148, 150 146 138, 140 146 130 146 146 140 146 146 166 166, 168, 176 62 10 68

50302441 50302443 50302445 50303791 50303793 50312534 50312538 50312556 50315612 50315758 50315854 50317502 51301247 52521825

(50950440A) Deutz TCD3.6 L4/T4 Engine Parts Manual for V420 and 4200V Skid-Steer Loaders

68 66 66 68 68 164 164 164 160 178 162 160 110 190

203

TORQUE SPECIFICATIONS Use these torque values when tightening hardware (excluding locknuts, and self-tapping, thread-forming, and sheet metal screws) unless otherwise specified.

UNIFIED NATIONAL THREAD

GRADE 2

GRADE 5

GRADE 8

DRY

LUBED

DRY

LUBED

DRY

LUBED

8-32 8-36 10-24 10-32

19* 20* 27* 31*

14* 15* 21* 23*

30* 31* 43* 49*

22* 23* 32* 36*

41* 43* 60* 68*

31* 32* 45* 51*

1/4-20 1/4-28 5/16-18 5/16-24

66* 76* 11 12

50* 56* 9 9

9 10 17 19

75* 86* 13 14

12 14 25 25

9 10 18 20

3/8-16 3/8-24 7/16-14 7/16-20

20 23 32 36

15 17 24 27

30 35 50 55

23 25 35 40

45 50 70 80

35 35 55 60

1/2-13 1/2-20 9/16-12 9/16-18

50 55 70 80

35 40 55 60

75 90 110 120

55 65 80 90

110 120 150 170

80 90 110 130

5/8-11 5/8-18 3/4-10 3/4-16

100 110 175 200

75 85 130 150

150 180 260 300

110 130 200 220

220 240 380 420

170 180 280 320

7/8-9 7/8-14 1-8 1-12

170 180 250 270

125 140 190 210

430 470 640 710

320 360 480 530

600 660 900 1000

460 500 680 740

METRIC COARSE THREAD

GRADE 8.8

GRADE 10.9

GRADE 12.9

DRY

LUBED

DRY

LUBED

DRY

LUBED

M6-1 M8-1.25 M10-1.5

8 19 37.5

6 14 28

11 27 53

8 20 39

13.5 32.5 64

10 24 47

M12-1.75 M14-2 M16-2

65 103.5 158.5

48 76.5 117.5

91.5 145.5 223.5

67.5 108 165.5

111.5 176.5 271

82 131 200

*All torque values are in ft-lbs except those marked with an * which are in lbs.

For metric torque value (N·m) multiply ft-lbs value by 1.355 or the in-lbs value by 0.113.

Manitou Group One Gehl Way, West Bend, WI 53095-0179 U.S.A. www.gehl.com / www.mustangmfg.com

For support and service, contact your dealer. www.gehl.com/dealer-locator www.mustangmfg.com/locator

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