Datsun Fairlady 2000 Sr311 Srl311 1965-1970 Service Manual – PDF Download

v f l

l I

tp

SPORTS CAR o

f1f 11970 1600 AND 2000 MODELS THROUG T

Q Q K A l1 AJ J B3 E W CCE

MANrUAi j

t

I

Detailed Step by Step Instructions

D

on

M intenance and

Emission Control

I

Repair

Systenr

t

I

i

t

Y

JT

Complete Specifications troubleshooting t

oi

4

Of

r1

r li

O 1

t

J1li

t8

i f Y

i

8

PlJ IJCATIONS CLYMER

1

10 e

lq

SPORTS

CAR l f

HANDBOOK AND SERVICE MANUAL 1600 AND 2000 MODELS THROUGH 1970 SPL311U and SRL311U Series

Includes

5

Speed

Transmission

Safety

Devices 1

Emissions Control

l

System

p

141

Published by

LICA11ONS CLYMER Pll Ward s

largest publisher of

books devoted

automobiles and 12860 MUSCATINE STREET

exclusively

to

motorcycles

POBOX 20

ARLETA

CALIFORNIA 91331

c1

ANNOUNCEMENT happy to reproduce this Handbook covering the increasingly popular Datsun 1600 We

are

xcellent J apanese built sports

These

cars

are

and Service Manual and 2000 Models

fast gaining in popu

on the larily and sales in the United States and are hot c lnteJlder methods recommended racing circuit This book gives full factory

properly servicing and repairing Company of Tokyo Japan for

Included in this book 311

are

covers

the Model SR L 311

U

The third section

cc

1982 cc

built

by

Nissan Motor

covering the whole

engine The second section U20 engine and the 5 speed

the emission control

covers

servicing ft both engines This handbook is designed for the

cars

the first

three sections

tIoqel

transmission

V

with the 1 595

SP

L

these

syst

m

r

layman working

with home work

shop tools to make repairs and maintain his vehicle We strongly urge that the services of an authorized Datsun dealer be utilized for major repairs where factory trained mechanics and the necessary special tools can be found We have had an ever increasing demand from owners mechanics dealers and enthusiasts for Shop Manuals and Handbooks covering many cars

happy

We

publish

a

to add the Datsun

large number of such books and

Sports

Car

to our

we

are

list Send for free catalog

of 400 automotive books

These

English

books were in that c

originally printed

untrY

There

in

are some

Japan and translated

expressions

into

instructions and

descriptions that differ from our own but we have left the wording exactly as it appaars in the original books We hope you find this book of interest

Q MAY 1970

Eighth Printing December

1978

CONTENTS Page SPECIFICA TION

1

ENGINE

1

Lub ication Service

5

operating

with

engine

in

position

Rocker mechanism the

Adjusting

ignition timing

42

45

45

system

Twin carburetor

Adjusting Removing

11

17

FUEL SYSTEM

Fuel

11

and

HJB 38W

inspection

anrl

of

type engine

refitting

50 67 71

COOLING SYSTEM

73

ELECTRICAL SYSTEM

80

Specification Major components

80 of alternator for SP311

82

Gene rator

83

Regulator

96

14 Items Trouble

on

handling

shooting

list

Starter motor

100 101 103

CONSTRUCTION OF CHASSIS

TRANSMISSION

113

Disassembling

Assembling

the

case

the transmission

CLUTCH

120

123

27

FRONT AXLE

Disas

117

sembling

Independent

the front hub

front

suspension

127

129

REAR AXLE

134

STEERING

159

BRAKES

169

c1

on

lt f

8

s

J en

g 5

V

S t

1 v f

CS

I

I

1

r

2

NCS

r

oB

rJJ

IS

v t I

1

1

C i ll

o

1

I I

I

o J

o 2

5 o 0

l

OIW

OBB

s

INTRODUCTION

This manual has been

complied

for

pourpose of

assistip g

our

distributors and dealers for effective service and maintainance of

the New

Model SP L 311

Each

assembly

is described in detail In addition

given

for

complete dismantling

of the

major components

comprehensive

assembling

instructions

and

are

inspection

of

these assemblies

It is

as

emphasised

replacements

that

only genuine Spare

Parts should be used

SPECIFICA TIONS Model

Item

SP L 311

U 6 in

3

953

155

Vehicle Overall Width

I

495

58 9 in

Vehicle Overall

1

300

51

Vehicle Overall

Length

Height Overall

Overall Width

Interior size of cargo space

Overall

E

750

Length 1

29 52 in

275

50

2 in

39 0 in

990

Height

6 in

Front

I

275

50

2 in

Rear

1

200

47

24 in

2

280

89 8 in

E Tread c

o c

Wheel Base

E o

Min

Road Clearance

Floor

Height

Overhang

to the

Front End

71 in

145

5

313

12

3 in

620

24

4 in

885

34

84

7 in

Without Bumper

Overhang Without

to the

Rear End

Bumper

in

Frame

Overhang

to the Front End

525

20

Frame

Overhang

to the Rear

830

32 68 in

End

Front

5 60

14

4P

Rear

5

60

14

4P

I V l

Vehicle

kg

Weight

lbs

2028

920

3 lb

Seating Capacity Max

Payload

0

J CD

Vehicle Gross

1010

Weight

2226

Distribution of

Front

555

Vehicle weight without load

Rear

455

I

6 lb

223

5 lb

1 003

0 lb

1

i

Chassis 01 x

Weight

kg

Distribution

Front

Distribution

Rear

lbs

kg

lbs

2 lb

495

1091

340

749

5 lb

155

341

91 lb

470

18

170

106

01

3 of

Height Max

Grade

Min

a

m

h

9

Sin

Stopping

50 in

12

km f

Radius

Turning

Brake

in

Paved Flat read

load

Abilisty

o

mm

kmjh

Consumption by

with Max

E

Center

Speed

Fuel u c o

Gravity

Distance

o 497

50 km

13

h

08 ft

16

4 9

m

m

5

3 it

44

Model

R

Manufacturer

NISSAN

Classification

GASOLINE

type

WATER FORCED

Cooling System No

of

Cylinder

CIRCULATION

4 in line

Arrang

Cycle

4

Combustion Chamber

WEDGE TYPE

V lve

OVER HEAD

c 01 c w

Arrangement

87 2 Bore

x

Stroke

mm

x

3 433

66 8 x

2 630 in

I

Displacement

I

Compression

Ratio

9 0

Compression

Pressure

12 7 320

tm2 kg

r

1

y

595

180

pm

2

97 32

61b

in2

cu

I

in

Exploding

Max

kg cm2 Max

r

Max

r

Plr

Max

p

p

pm

96 6000 SAE

m

14 3

SAE

m

4000

103 ft 1b

635

Length

x

Width

x

Height

W eight

m

25

x

623

6 x24 5in

341

71b

FRONT

Engine

l IJ l

650

x

25

x

155

kg

Position of

in2 1b

6 4000 150 8 1b in2

Torque

kgjr

2

10

Power

H

m

4000 50 711

pm

Mean Effective

kgjcm2 B

Pressure

AUTO

THERMIC

of Piston

Type

TYPE

J u

Material of Piston

0

I

l IJ

Pressure

I

LO

I

2

I I I I I I I

1

EX

o

z a

Oil

I

g

I

E

Intake

Open

Intake

Close

Exhaust

Open

o

Exhaust Close

Intake

rom

Exhaust

rom

0

c U

l 0

Starting l o

20

B T

D

C

56

A

D

C

58

B B

D C

18

A

D

B

T

C

0 43

0

0169 in

0 43

0

0169 in

MAGNETIC STARTING

Method

SYSTEM

E

BA TTER Y COIL

Ignition

Method

tion

Timing

TYPE

t c IJ

Ign

Firing

B

T

D C

Order

r

p

m

16

1

3

600

J

4

2

rl

Coil

Type

c 0

0

Resistor

C6R

50

HU

13Y

5650R RA

1500

16

U

c Cl

Manufacturer

I t I

Type 0

Manufacturer

J

E ID

Ignition Timing System

0 VI

HITACHI

D407

HANSHIN

51

HITACHI

Advance VACUUM

GOVERNOR

c 0

I Type

c Cl Cl

B

6E

L 45

NIHON TOKUSHU

Manufacturer

TOGYO

a

HITACHI

t

I

0 Q VI

Thread

mm

Gap

mm

I Type I I

No

14

ID

HJB38W

3

2 each

HITACHI

Throttle Valve Bore

J

551 in

o 7 0 8 0 027 0 03 I in

Manufacturer

0

0

38

mm

1

496 in

0

U

Venturi Size

VARIABLE

mm

E Gl

Air

Draught

SIDE DRAFT

VI CI

D

U

CI

E a

t c 0

1 each

Manufacturer

U

CI

PAPER TYPE

No

Type

CI c 0 CI

u

TSUCHIY A

I Type I

DIAPHRAGM

Manufacture r

Capacity

of Fuel Tank

SHOWA KYOSAN

J

43

11

36 U S

u

I 0 U

li

E Cl c

Lubricating

FORCED PRESSURE

Method

TYPE

ID

VI

Oil Pump

gal

Type

GEAR TYPE

4

a

E

u

0

OJ c

Q

V

I j

Oil Filter

I

Filter

i

Oil Pan Capacity

U

S

gal

FULL FLOW TYPE

1

4

1

083

WA TER COOLING

Type

CLOSED TYPE

CORUGATED FIN

E

Radiator

TUBE TYPE

M

V

of

Capacity

OJ C

Cooling

Ii

8e 2

Water

U

gal

S

CENTERIFUGAL

o o

Type

of Water

Pump

TYPE

U

PELLET TYPE

Thermostat

Type

N41

of No

Voltage

1

each

12

V

a co

Capacity

I

40

H

12

R

Type

AC300

Manufacturer

MITSUBISHI

Gene

o

A

rating

x

ALTERNATOR

Method

a

c

Voltage

V

12

Capacity

kw

o

C 3

RL 2B

Voltage Regulator

S114

Type

MP1

71 1

0

2YR

HITACHI Manufacturer

a

MlTSUBISHI

V

Voltage

Power

V

12V

HP

I U o

E

Cl c

1

ENGINE Engine

Transmission Mechanism

4

CLUTCH

TRANSMISSION

1

SINGLE DRY DISC

oS U

HYDRAULIC OPERA

Type

TION

U

5

1

NUmber of Plate

FACING

c u

200 Outdia

x

India

x

Thickness

mm

7

2

130

x

x

12xO

87x5

3

5

138 in

U

Total Friction Area

cm2

56 42 in 2

364

4 FORWARD

u

1

RE

VERSE SYNCHRO

Type

0

MESHED ON 1ST

Operating

E

2ND

4TH

3RD

ll c

FLOOR GEAR SHIFT

Method

c 0

c 0

1st

3 382

2nd

2

013

3rd

1

312

4th

1

000

Reverse

3 365

E c 0

760

Length

x

Outdia

x

India

mm

0 oc 0

Type

Q

0

L e

of Gear

x

48x2

59 8 35 in

HYPOID

0

3 889

Gear Ratio

L e

29 92x2

63

SPICER TYPE

of Universal Joint

Type o c

x

OPTION 4

16 5

Speedometer

Ill

17 5

BANJO

Housing Type 0

Oe

Type

of Number of Gear

Type

of Gear

STRAIGHT BEVEL PINION 2 each CAM AND LEVER

E

14 8

Gear Ratio

Stee

ring Angle

Steering Wheel

In and Out

Wheel Dia

36 16

28 20

400

75 in

15

2 FRONT

Arrangement

2 REAR

u c c II

WISH BONE BALL

Front Axle

JOINT TYPE

Q O

6

Toe

Q

in

2

mm

3

Camber

1

25

Caster

1

30

6

35

CD c c C l or

Inclination

Type

Angle

of

King

Pin

SEMI

of Rear Axle

FLOA TING

TYPE Front

DISC

Type

ILEADING

Rear

it 0

r

0

I I I I

E

Dimension

Lining

Dimension

41

Front

5xl6 7x53

mm

1

87xO 66x2

40

c

c

Lining

Total

Braking Area

Total

Braking

Dia

of Disc

Dia

of Drum

Inne r Dia

Area

Front

Rear

cm21 I I I I I

x

215

46 in 2

351

54

4 in

2

11

18 in

4 2

Rear

mm

228

6

6

90 in

Cyl

mm

19 05

0 75 in

53

98

2

125 in

I

20

64

0

813 in

cm21

137

II

India

of Wheel

Cyl

Front

mm

India

of Wheel

Cyl

Rear

mm

0 Max

5

Oil Pressure

kg

98

125 in

15 9 in

102

mm

of Master

4

57xO 18x8

Front

0

x

Rear 1

TRAILING

1948 6 lb in 2

MECHANICAL FOR

Type

REAR WHEEL

it 0

Lining

Dimension

mm

40

cm21

351

mm

228

x

4

5

x

215

CD c

Total

Braking

Area

0 0

India

of Drum

6

INDEPENDENT COIL

Front

SPRING

7

rl

Spring Size Length x Width

Coil

x

Thickness

12

No

7

x

87

5x290

6

PARALLEL SEMI Rear

Spring 0

g

ELLIPTIC 1200

Size

Length

x

Width

x

Thickness

Shock Absorber

Front

Shock Absorber

Rear

x

60

x

No

6

2

5

2

TELESCOPIC OOUBLE ACTION

TELESCOPIC OOUBLE ACTION TORSION BAR

Stabilizer

Front

Stabilizer

Rear

TYPE

X MEMBER

Type E

BOX TYPE

Section

0 LL

Dimension

Height x

Width

x

Thic

ness rom

8

UPPER 75xl00xl

6

LOWER25x lOOxZ

3

PORTION USED INCH SIZE SCREWS OR BOLTS

I

Screw for

cylinder head fixing bolt but bolt head Connecting rod bolt and nut Stud and nut ofcartridge oilfilter Drain plug for water but bolt head is mm size Ex manifold Ex tube fixing stud and nut Others screws except engire unit

2 3 4 5 6

Altered metric

Applied from Maine

Fly Fly

bearing

cap

wheel crankshaftl wheel

clutch

cover

Oil pan Rocker Front

cover

cover

Manifold

fixing

Carburator

fixing

Ell

is

type

t size m

to

pqrtion

Used

040001

size

mm

screw

type F iflCh

threads

MI2

x

75

I

2

13 UNC

MIO

x

I 25

3

8

M8

x

I 25

16

16UNC 24UNF

M6

x

I

4

20UNC

M8

x

I 25

M8

x

I

25

M8 X 1

25

M8

x

25

1

r

5 1

0

16 5

5116 1

5

Stud

24UNF

Nut

20UNC

16

24UNF JNC is i UNF

16 5 5

18 UNC

4

16 5 16

1

fixing

bolt

M8

1

25

Water pump

fixing

stad

MIO

x

I

25

3

x

I

0

14

28UNF

5 16

18UNF

18UNC

M6

Stud Nut

lUNC

Water pump

x

Fan blade

824UNF

Air cleaner

fixing

support

M8

x

1

25

Air cleaner

fixing

manifold

M8

x

1

25

5

16

M8

x

1

25

5

16

18UNC

MIO

x

I 5

3

8

24UNF

M6

x

1

0

1

4

M8

x

1

25

MIO

x

1

25

M8

x

I

25

M6

x

I 0

1

4

20T

x

14L

M6

x

I

0

1

4

20T

x

25L

MIO X I

5

let

Water out Starter

fixing fixing

motor

Distributor Fuel pump Oil filter Oil pump Oil pump

fixing fixing body

block cover

Oil pump Strainer

suction

Chain tensioner Cam shaft gear

pulley

bolt

Generator bracket Transmission

3

20UNC 24 UNF

8

24UNF

16

18UNC

pipe

Valve rocker bracket

Crank

5 16

5

fixing

16

20UNF

M6

x

1

0

1

4

20UNC

Mia

x

1

5

3

8

16UNC

MI6

x

1

5

5

8

18UNF

M8

x

I 25

MIa

x

1

7

5

5

16

24UNF

3 8

24UNF

In connection with the alteration of the screw threads from inch the crank shaft

ribs for R

supporting bearings method to 5 bearings method This standardizing the screw threads for

to metric

type

of

40000

I

type engine

type

is altered

from 3

been

Eli

adopted by

R

the international standardzation

type engine 1600 ccl

organization

I S

0

has

from

R 40001

9

Q

Inch 3

Metric

8

MID

Nominal size

inch

1

x

Nominal size

25

Pitch

mm

mm

1

4

6

mm

5

16

8

mm

3

8

10

mm

7

16

10

mm

Screw threads

Exception Cylinder head bolt

Bolts front

block

to

washer

Spring Stud

cover

cover to

oil pan

Bolt clutch cover to

Bolt

flywheel to plate

Bolt drive Stud and

nut

or

25

3

8

MlO

x

3

8

MIO

x

1

16 5

bolt

to

8

5

Bolt

alternator

Bolt

and

bracket

to

10

8

bar to

3

head

cylinder support to cylinder block fixing distributor to support nut

Pan head eccentric advance screw p Ass y edoneter

sleeve

16

pinion

x

1

25

1

25

mm

MIO

x

M8 xl

16 5

bracket

to block

25

mm

MIO

3 8

block

25

M8 xl 25

16

3 8

nut water pump

adjust

M8 xl

crankshaft

and nut

R

M6

4

fix

Bolt water pump

Screw

8

1

25

1

nut

nut

mm

M8x 1

14

3

Stud and

12

16 5

Washer

or

4

5

Stud and

Bolt

2

1

flywheel

Washer

Nut

1

25

M8 xl

8

MIO

25

x

1

x

1

5

3

8

MIO

1

4

M6 xl

0

1

4

M6

x

1

0

1

4

M6

x

1

0

7

8

M22

x

25

I 5

Sports

The clearance hole of distributor

7

5mm dia

7

Omm dia

support is changed Bolt starter Bolt

cover

motor fix

to

body

3

8

MlO

1

4

M6 xl 0

16 5

Bolt oil pump to block Bolt camshaft gear

3

Screw set

1

Washer camshaft gear Clearance hole of locating Sc

rew

set chain tensione

Bolt bracket to Bolt T

M case

Bolt and

nut

cylinder to engine

T M

case

8 4

10mm dia 7mm dia

plate

x

1

M8 xl MlO M6

x

x

5

25 1

1

5 0

10 5mm dia 6

6mm dia

r

1

4

M6 xl 0

block

3

8

MlO

x

1

5

block

3

8

MIO

x

1

5

x

1

5

to

engine

plate 10

rear

3

8

MlO