Parts Manual
WP2300 Series 812683_U1.p65
1
10.04.2003, 13:16
TABLE OF CONTENT
Printed in Germany
1
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Printed in Germany
M1.0-0000-0002 M1.0-0000-0002 2
TABLE OF CONTENT Table of Content ITD – INTRODUCTION
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General.................................................................................. 7
SECTION 1 – COVERS
PAGE
Covers ................................................................................... 12 Covers (Batterierollers) .......................................................... 14 Caster Wheel ......................................................................... 16
SECTION 2 – HYDRAULIC PART
PAGE
Tube/Hose Layout .................................................................. 20 Pump Motor and Pump .......................................................... 22
SECTION 3 – DRIVE UNIT
PAGE
Drive Unit ............................................................................... 26 Drive Motor ............................................................................ 28 Knuckle .................................................................................. 30
SECTION 4 – ELECTRICAL
PAGE
Elektrical Parts ...................................................................... 34 Contactor ............................................................................... 36 Control Handle ...................................................................... 38,40 Emergency Disconnect/Battery Connector ............................ 42 Charger ................................................................................. 44 Instrument ............................................................................. 46 Horn ...................................................................................... 48
SECTION5 – BRAKE SYSTEM
PAGE
Brake ..................................................................................... 52
SECTION 7 – MAST-/LIFT STRUCTURE
PAGE
Fork Carriage (single Loadwheel) .......................................... 56,58 Fork Carriage (tandem Loadwheel) ....................................... 60,62 Lift Stucture ........................................................................... 64
SECTION 8 – CYLINDER
PAGE
Lift Cylinder ........................................................................... 68
SECTION10 – MISCELLANEOUS SERVICE INF.
PAGE
Labels and Decals ................................................................. 72
MP-WP2300-GB 04/03 • Printed in Germany
M/P-IDX-1723 M1.0-0000-0003 33
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Printed in Germany
4
INTRODUCTION
Printed in Germany
5
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Printed in Germany
M1.0-0000-0006 M1.0-0000-0006 6
INTRODUCTION Important customer information
Ordering Spare Parts
To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.
Spare parts can be ordered by quoting: ●
The truck specification number
Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.
●
The truck model number
●
The truck serial number
If you wish to have your own technicians trained, please contact Crown for relevant training courses.
Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ●
The net weight and position of attachments may considerably affect the capacity and other truck characteristics.
●
Changing the electrical system or adding electrically operated components may result in operating faults.
This information can be found on the truck's data plate. Only if this information is provided can the order be processed quickly, correctly and reliably. Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:
CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133
Modifications which have not been assessed may result in fatal accidents!
MP-WP2300-GB 04/03 • Printed in Germany
M/P-ITD-1723
M1.0-0000-0007 77
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Printed in Germany
8
PARTS
Printed in Germany
9
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Printed in Germany
10M1.0-0000-00010
SECTION 1
Printed in Germany
11
COVERS 2 1
Rear of Battery Compartment
27 3 4 18 17
4 26
25
29 24
28
Knuckle
16
23
8
23 6
22
21
19
9 11
30
20
12 10 14
8
15 14
15
11
12
13
7
5
M1443 MP-1.0-1723
12M1.0-0000-00012
MP-WP2300-GB 04/03 • Printed in Germany
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 813342 .................................... Knuckle Cover ........................................................................................ 1 2 ..................... 050005-086 ............................. Screw ...................................................................................................... 2 3 ..................... 813496-002 ............................. Cover (with Charger) .............................................................................. 1 813275-002 ............................. Cover (without Charger) ......................................................................... 1 4 ..................... 050003-065 ............................. Screw ...................................................................................................... 4 5 ..................... 805825-001 ............................. Nut .......................................................................................................... 3 6 ..................... 813537-231 ............................. Cover (without Charger) ......................................................................... 1 813537-232 ............................. Cover (with Charger) .............................................................................. 1 813537-233 ............................. Cover (with Charger/UK-Plug) ............................................................... 1 7 ..................... 813152 .................................... Cover ...................................................................................................... 1 8 ..................... 050077-013 ............................. Screw ...................................................................................................... 2 9 ..................... 109127-001 ............................. Clip Arrow Indicator (Green) .................................................................. 1 10 .................... 109127-003 ............................. Clip Arrow Indicator (Red) ..................................................................... 1 11 .................... 813261 .................................... Spacer .................................................................................................... 2 12 .................... 050010-061 ............................. Washer ................................................................................................... 2 13 .................... 050008-057 ............................. Nut .......................................................................................................... 2 14 .................... 805818 .................................... Spacer .................................................................................................... 6 15 .................... 803469-007 ............................. Screw ...................................................................................................... 6 16 .................... 045314-001 ............................. Cover (2.0t) ............................................................................................ 1 045314-002 ............................. Cover (1.6t) ............................................................................................ 1 17 .................... 805845 .................................... Plate (2.0t) .............................................................................................. 1 18 .................... 805814 .................................... Spring (2.0t) ........................................................................................... 1 19 .................... 050067-011 ............................. Screw (2.0t) ............................................................................................ 2 20 .................... 805828 .................................... Support (2.0t) ......................................................................................... 1 805829 .................................... Support (1.6t) ......................................................................................... 1 21 .................... 050072-007 ............................. Screw ...................................................................................................... 2 22 .................... 805813 .................................... Wedge .................................................................................................... 1 23 .................... 051057-013 ............................. Spring ..................................................................................................... 2 24 .................... 050068-003 ............................. Nut .......................................................................................................... 2 25 .................... 805816-001 ............................. Retainer (2.0t) ........................................................................................ 1 805816-002 ............................. Retainer (1.6t) ........................................................................................ 1 26 .................... 050025-008 ............................. Screw ...................................................................................................... 2 27 .................... 050068-003 ............................. Nut .......................................................................................................... 2 28 .................... 803469-008 ............................. Screw ...................................................................................................... 4 29 .................... 050025-001 ............................. Screw ...................................................................................................... 4 30 .................... 050068-002 ............................. Nut .......................................................................................................... 4 813522-001 ............................. Cover (included 6,7,9,10,14,15/without Charger) ................................. 1 813522-002 ............................. Cover (included 6,7,9,10,14,15/with Charger) ...................................... 1 813522-003 ............................. Cover (included 6,7,9,10,14,15/with Charger/UK-Plug) ........................ 1 805793-001 ............................. Cover Assembly (2.0t/included 16-24,28-30) ........................................ 1 805799-001 ............................. Cover Assembly (1.6t/included 16,20-24,28-30) ................................... 1
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-1.0-1723
13
COVERS Batterierollers
MP-1720-004 MP-1.0-1723
14M1.0-0000-00014
MP-WP2300-GB 04/03 • Printed in Germany
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 810457 .................................... Cover ...................................................................................................... 1 2 ..................... 804277 .................................... Pin Drift ................................................................................................... 2 3 ..................... 050000-009 ............................. Pin .......................................................................................................... 2 4 ..................... 805845 .................................... Plate ....................................................................................................... 1 5 ..................... 805814 .................................... Spring ..................................................................................................... 1 6 ..................... 050006-022 ............................. Screw ...................................................................................................... 2 7 ..................... 808245 .................................... Locking Handle Screw ........................................................................... 1 8 ..................... 807806 .................................... Bracket ................................................................................................... 1 9 ..................... 804863-002 ............................. Nut .......................................................................................................... 1 10 .................... 808862 .................................... Plate ....................................................................................................... 1 11 .................... 050067-012 ............................. Screw ...................................................................................................... 2 12 .................... 810385 .................................... Block ....................................................................................................... 1 13 .................... 050003-035 ............................. Screw ...................................................................................................... 2 14 .................... 807830 .................................... Roller ...................................................................................................... 5 15 .................... 804681 .................................... Bearing Ball ............................................................................................ 10 16 .................... 807831 .................................... Roller Axle .............................................................................................. 5 17 .................... 810377-004 ............................. Battery Lock ........................................................................................... 1 050007-032 ............................. Screw ...................................................................................................... 2 050009-026 ............................. Washer ................................................................................................... 4 050068-004 ............................. Nut .......................................................................................................... 2 18 .................... 810377-003 ............................. Battery Lock ........................................................................................... 1 050007-032 ............................. Screw ...................................................................................................... 2 050009-026 ............................. Washer ................................................................................................... 4 050068-004 ............................. Nut .......................................................................................................... 2
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-1.0-1723
15
CASTER WHEEL
M1448 MP-1.5-1723
16M1.0-0000-00016
MP-WP2300-GB 04/03 • Printed in Germany
CASTER WHEEL INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805888-001 ............................. Caster Wheel (included 1-13 ) ............................................................... 2 1 ........................... 805230 ..................................... Knuckle Cover (included 6) .............................................................. 2 2 ........................... 805888-009 ............................. Axle ................................................................................................... 2 3 ........................... 050000-047 ............................. Pin ..................................................................................................... 8 4 ........................... 055002-027 ............................. Bearing, Ball ..................................................................................... 4 5 ........................... 813129 ..................................... Wheel ................................................................................................ 2 810204 ..................................... Bushing ............................................................................................. 4 6 .............................................................................. Caster Rig (see Number 1) .............................................................. 2 7 ........................... 805888-008 ............................. Axle ................................................................................................... 2 8 ........................... 051058-013 ............................. Slide Bearing .................................................................................... 4 9 ........................... 805888-002 ............................. Spring ............................................................................................... 4 10 .......................... 805888-007 ............................. Plate .................................................................................................. 2 11 .......................... 805888-011 ............................. Spring ............................................................................................... 2 12 .......................... 805888-003 ............................. Grub Screw ....................................................................................... 2 13 .......................... 050008-053 ............................. Nut .................................................................................................... 2 14 .................... 050012-048 ............................. Ring, Retaining ....................................................................................... 2 15 .................... 055002-022 ............................. Bearing, Ball ........................................................................................... 2 16 .................... 050012-049 ............................. Ring, Retaining ....................................................................................... 2 813128 .................................... Wheel (included 4 & 5) .......................................................................... 2 053002-001 ............................. Grease .................................................................................................... AR
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-1.5-1723
17
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Printed in Germany
18M1.0-0000-00018
SECTION 2
Printed in Germany
19
TUBE/HOSE LAYOUT
M1436 MP-2.1-1723
20M1.0-0000-00020
MP-WP2300-GB 04/03 • Printed in Germany
TUBE/HOSE LAYOUT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ........................................................................ Lift Cylinder (see Section 8.4) ............................................................... 2 2 ..................... 050000-027 ............................. Roll Pin ................................................................................................... 2 3 ..................... 805704 .................................... Clamp ..................................................................................................... 2 4 ..................... 064061-002 ............................. Elbow ...................................................................................................... 1 5 ..................... 054165-012 ............................. Hose ....................................................................................................... 1 6 ..................... 805777-002 ............................. Pipe ........................................................................................................ 1 7 ..................... 050025-015 ............................. Screw ...................................................................................................... 2 8 ..................... 050073-001 ............................. Spring Nut .............................................................................................. 2 9 ..................... 052072-002 ............................. Clamp Hose ............................................................................................ 2 10 .................... 050068-001 ............................. Nut .......................................................................................................... 2 11 .................... 064009-002 ............................. T-Connector ............................................................................................ 1 12 .................... 054174-001 ............................. Elbow ...................................................................................................... 1 13 .................... 054165-013 ............................. Hose ....................................................................................................... 1 14 .................... 064004-003 ............................. Connector ............................................................................................... 1
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-2.1-1723
21
PUMP MOTOR AND PUMP
M1442 MP-2.13-1723
22M1.0-0000-00022
MP-WP2300-GB 04/03 • Printed in Germany
PUMP MOTOR AND PUMP INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805770-001 ............................. Pump Motor and Pump (2.0t/without 27 & 28) ...................................... 1 805770-002 .............................. Pump Motor and Pump (1.6t/without 27 & 28) ...................................... 1 1* ............................................................................. Screw ................................................................................................ 4 2* ............................................................................. Washer .............................................................................................. 4 3* ............................................................................. Plug ................................................................................................... 1 4* ............................................................................. Circlip ................................................................................................ 1 5* ............................................................................. Rear Flange ...................................................................................... 1 6* ............................................................................. Insulating Cap .................................................................................. 1 7* ............................................................................. Brush Plate ....................................................................................... 1 8* .......................... 805140 ..................................... Brush Set .......................................................................................... 4 9* ............................................................................. Nut .................................................................................................... 4 10** ........................ N/A ........................................... Armature ........................................................................................... 1 11** ........................ N/A ........................................... Motor Housing .................................................................................. 1 12** ........................ N/A ........................................... Front Flange ..................................................................................... 1 13 .......................... 805144 ..................................... Coupling ............................................................................................ 1 14 .......................... 805145 ..................................... Pump Support (included 24) ............................................................ 1 15 .......................... 805146 ..................................... Pressure Relief Valve ....................................................................... 1 16 .......................... 805147 ..................................... Plug ................................................................................................... 1 17 .......................... 805148 ..................................... Plug ................................................................................................... 1 18 .......................... 805149 ..................................... Electro Poppet Valve ........................................................................ 1 19 .......................... 805150 ..................................... Flow Restrictor .................................................................................. 1 20 .......................... 805151 ..................................... Pressure Filter .................................................................................. 1 21 .......................... 805152 ..................................... Check Valve ...................................................................................... 1 22 .......................... 805153 ..................................... Return Pipe ....................................................................................... 1 23 .......................... 805154 ..................................... Auxiliary Return Line ........................................................................ 1 24 .......................... 805155 ..................................... Pump ................................................................................................. 1 805234 ..................................... Seal Kit ............................................................................................. 1 25 .......................... 805156 ..................................... Suction Pipe ..................................................................................... 1 26 .......................... 805157 ..................................... Filler Tank Assembly (included 29-33) ............................................ 1 27 .................... 805762 .................................... Plate ....................................................................................................... 1 28 .................... 050006-051 ............................. Screw ...................................................................................................... 2 29 .................... 805233-002 ............................. O-Ring .................................................................................................... 1 30 .................... 805233-006 ............................. Reservoir Cap ........................................................................................ 1 31 .................... 805233-005 ............................. Flange .................................................................................................... 1 32 .................... 805233-003 ............................. Screw ...................................................................................................... 4 33 .................... 805233-004 ............................. Scheibe .................................................................................................. 4 053001-003 ............................. Hydraulic Oil ........................................................................................... AR 053001-009 ............................. Hydraulic Oil (Freezer/Corrosion) .......................................................... AR 805158 ..................................... Motor (included 1-12) ....................................................................... 1 * ........................... 805141 ..................................... Included 1-2 ...................................................................................... 1 * ........................... 805142 ..................................... Included 3-5 ...................................................................................... 1 * ........................... 805143 ..................................... Included 3,4,6,7,8 & 9 ...................................................................... 1 ** .................... N/A ........................................... Not available as spare part ....................................................................
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-2.13-1723
23
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Printed in Germany
24M1.0-0000-00024
SECTION 3
Printed in Germany
25
GEARBOX
Drive Motor
M1439 MP-3.1-1723
26M1.0-0000-00026
MP-WP2300-GB 04/03 • Printed in Germany
GEARBOX INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805844-002 ............................. Drive Unit (without 1 & 2) ....................................................................... 1 1 ........................... 050074-002 ............................. Screw ................................................................................................ 4 2 ........................... 805808 ..................................... Drive Tyre (Vulkollan) ........................................................................ 1 811535 ..................................... Drive Tyre Assembly (Rubber) ......................................................... 1 811536 ..................................... Rubber Tyre ................................................................................. 1 811537 ..................................... Wheel (only for Rubber) ............................................................. 1 806972 ..................................... Drive Tyre (Poly) ............................................................................... 1 3 ........................... 805100 ..................................... Wheel Shaft ...................................................................................... 1 4 ........................... 805110-001 ............................. Seal ................................................................................................... 1 5 ........................... 805111-001 ............................. Bearing Ball ...................................................................................... 1 6 ........................... 805112-001 ............................. Ring, Retainig ................................................................................... 1 7 ........................... 805113-001 ............................. Bushing ............................................................................................. 1 8 ........................... 805111-002 ............................. Bearing ............................................................................................. 1 9 ........................... 805101 ..................................... Transmission Case ........................................................................... 1 10 .......................... 805102 ..................................... Gear .................................................................................................. 1 11 .......................... 805114-001 ............................. Shim .................................................................................................. 5 12 .......................... 805114-002 ............................. Shim .................................................................................................. 2 13 .......................... 805112-002 ............................. Ring, Retainig ................................................................................... 1 14 .......................... 805235 ..................................... Gearbox Cover ................................................................................. 1 15 .......................... 805115-001 ............................. Screw ................................................................................................ 10 16 .......................... 805115-002 ............................. Motor Screw ...................................................................................... 2 17 .......................... 805115-003 ............................. Motor Screw ...................................................................................... 2 18 .......................... 805112-003 ............................. Ring, Retainig ................................................................................... 1 19 .......................... 805116-001 ............................. Washer .............................................................................................. 1 20 .......................... 805104 ..................................... Gear .................................................................................................. 1 21 .......................... 805112-004 ............................. Ring, Retainig ................................................................................... 1 22 .......................... 805111-003 ............................. Bearing ............................................................................................. 1 23 .......................... 805105 ..................................... Pinion ................................................................................................ 1 24 .......................... 805106 ..................................... Key .................................................................................................... 1 25 .......................... 805111-004 ............................. Bearing ............................................................................................. 1 26 .......................... 805107 ..................................... Cap ................................................................................................... 1 27 .......................... 805111-005 ............................. Bearing ............................................................................................. 1 28 .......................... 805116-002 ............................. Washer .............................................................................................. 1 29 .......................... 805117 ..................................... O-Ring .............................................................................................. 1 30 .......................... 805113-002 ............................. Bushing ............................................................................................. 1 31 .......................... 805110-002 ............................. Seal ................................................................................................... 1 32 .......................... 805118 ..................................... Ring ................................................................................................... 1 33 .......................... 805108 ..................................... Pinion ................................................................................................ 1 34 .......................... 805112-005 ............................. Ring, Retainig ................................................................................... 1 35 .......................... 805110-003 ............................. Seal ................................................................................................... 3 36 .......................... 805115-004 .............................. Screw ................................................................................................ 2 37 .......................... 805112-006 .............................. Ring, Retainig ................................................................................... 1 38 .......................... 050005-037 ............................. Screw ................................................................................................ 4 39 .......................... 805109 ..................................... Breather ............................................................................................ 1 053002-004 ............................. Transmission Oil ..................................................................................... AR 053002-006 ............................. Transmission Oil (Freezer/Corrosion) .................................................... AR
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-3.1-1723
27
DRIVE MOTOR
Motor Housing
Motor Housing
M1444 MP-3.2-1723
28M1.0-0000-00028
MP-WP2300-GB 04/03 • Printed in Germany
DRIVE MOTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805839 .................................... Drive Motor ............................................................................................. 1 1 ........................... 805136-001 ............................. Screw ................................................................................................ 4 2 ........................... 805137-001 ............................. Ring Retaining .................................................................................. 1 3 ........................... 805128 ..................................... Motor End Cover .............................................................................. 1 4 ........................... 805129 ..................................... Headband ......................................................................................... 1 5 ........................... 805130 ..................................... Brush Box ......................................................................................... 1 6 ........................... 805136-002 ............................. Screw ................................................................................................ 6 7 ........................... 805131 ..................................... Brush ................................................................................................ 4 8 ........................... 805132 ..................................... Spring ............................................................................................... 4 9 ........................... 805138 ..................................... Bearing Ball ...................................................................................... 1 10 .......................... 805137-002 ............................. Ring Retaining .................................................................................. 1 11 .......................... 805133 ..................................... Lead Assembly (included 12 & 13) .................................................. 2 12 ................................ 805136-003 .............................. Screw .......................................................................................... 8 13 ................................ 805139 ..................................... Washer ........................................................................................ 4 14 .......................... 805136-004 ............................. Screw ................................................................................................ 8 15 .......................... 805134 ..................................... Field Coil Set Assembly (included 12 & 13) .................................... 1 16 .......................... 805135 ..................................... Armature ........................................................................................... 1 17 .......................... 805126 ..................................... Key .................................................................................................... 1 18 .......................... 805127 ..................................... Key .................................................................................................... 1
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-3.2-1723
29
KNUCKLE
M1437 MP-3.3-1723
30M1.0-0000-00030
MP-WP2300-GB 04/03 • Printed in Germany
KNUCKLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805711-001 ............................. Knuckel (included 2-8/10-18) ................................................................. 1 805711-002 ............................. Knuckel (included 2-8/10-18 - Freezer/Corrosion) ................................ 1 1 ........................................................................ Control Handle (see Section 4.5) .......................................................... 1 2 ........................... 803013 ..................................... Spring ............................................................................................... 3 053002-001 ............................. Lubrication ........................................................................................ AR 053002-005 ............................. Lubrication (Freezer/Corrosion) ....................................................... AR 3 ........................... 803353 ..................................... Spacer .............................................................................................. 1 4 ........................... 805760 ..................................... Axle ................................................................................................... 1 5 ........................... 050000-015 ............................. Roll Pin ............................................................................................. 1 6 ........................... 805847 ..................................... Knuckel Assembly (included 7 & 8) ................................................. 1 .................................. 45215 ....................................... Knuckel ....................................................................................... 1 7 ................................. 805859 ..................................... Switch .......................................................................................... 2 .................................. 803310 ..................................... Actuator ....................................................................................... 2 8 ................................. 050004-032 .............................. Screw .......................................................................................... 4 9 ..................... 050005-061 ............................. Screw ...................................................................................................... 2 10 .......................... 805738 ..................................... Damper Sheet .................................................................................. 1 11 .......................... 050003-010 ............................. Screw ................................................................................................ 2 12 .......................... 050005-032 ............................. Screw ................................................................................................ 6 13 .......................... 45234 ....................................... Cable Protection ............................................................................... 1 14 .......................... 45317 ....................................... Nilos Ring ......................................................................................... 2 15 .......................... 45319 ....................................... Bearing ............................................................................................. 2 053002-001 ............................. Lubrication ........................................................................................ AR 053002-005 ............................. Lubrication (Freezer/Corrosion) ....................................................... AR 16 .......................... 45318 ....................................... Bearing outer race ............................................................................ 2 17 .......................... 45222 ....................................... Flange ............................................................................................... 1 ............................ 054011-006 ............................. Grease Nipple ................................................................................... 1 18 .......................... 050052-004 ............................. Pin ..................................................................................................... 2 19 .......................... 050005-037 ............................. Screw ................................................................................................ 4
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-3.3-1723
31
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Printed in Germany
32M1.0-0000-00032
SECTION 4
Printed in Germany
33
ELECTRICAL PARTS
M1446 MP-4.0-1723
34M1.0-0000-00034
MP-WP2300-GB 04/03 • Printed in Germany
ELECTRICAL PARTS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1* .................... 805757 .................................... Holder ..................................................................................................... 1 2* .................... 050025-004 ............................. Screw ...................................................................................................... 2 3* .................... 050073-002 ............................. Spring Nut .............................................................................................. 2 4* .................... 050068-002 ............................. Nut .......................................................................................................... 2 5* .................... 803310 .................................... Actuator .................................................................................................. 1 6* .................... 805864 .................................... Microswitch ............................................................................................. 1 808032 .................................... Microswitch (Freezer/Corrosion) ............................................................ 1 7* .................... 050004-032 ............................. Screw ...................................................................................................... 2 8* .................... 050008-004 ............................. Nut .......................................................................................................... 2 9 ..................... 805733 .................................... Plate ....................................................................................................... 1 10 .................... 050025-003 ............................. Screw ...................................................................................................... 3 11 .................... 050073-002 ............................. Spring Nut .............................................................................................. 3 12 .................... 050068-002 ............................. Nut .......................................................................................................... 3 13 .................... 805824 .................................... Fuse Holder ............................................................................................ 1 14 .................... 050004-022 ............................. Screw ...................................................................................................... 2 15 .................... 050068-001 ............................. Nut .......................................................................................................... 2 16 .................... 802816-005 ............................. Fuse ........................................................................................................ 1 17 .................... 050009-016 ............................. Washer ................................................................................................... 6 18 .................... 050008-051 ............................. Nut .......................................................................................................... 4 19 .................... 813096-001 ............................. Controller ................................................................................................ 1 053051-008 ............................. Heat Paste .............................................................................................. AR 20 .................... 050025-015 ............................. Screw ...................................................................................................... 4 21 .................... 050068-001 ............................. Nut .......................................................................................................... 4 22 .................... 805821 .................................... Bracket ................................................................................................... 1 23 .................... 050025-004 ............................. Screw ...................................................................................................... 2 24 .................... 050073-002 ............................. Spring Nut .............................................................................................. 2 25 .................... 050068-002 ............................. Nut .......................................................................................................... 2 26 ....................................................................... Contactor (see section 4.4) ................................................................... 2 27 .................... 050004-038 ............................. Screw ...................................................................................................... 4 050009-004 ............................. Washer ................................................................................................... 4 28 .................... 045266 .................................... Buss Bar ................................................................................................. 1 * ..................... 805855-001 ............................. Lift Limit Switch Assembly (included 1-8) .............................................. 1 * ..................... 805855-003 ............................. Lift Limit Switch Assembly (included 1-8/Freezer/Corrosion) ............... 1 Not illustrated 808276 .................................... Main Harness ......................................................................................... 1 812961-001 ............................. Main Harness (Freezer/Corrosion) ........................................................ 1 812961-002 ............................. Cable (LMS1/ Freezer/Corrosion) .......................................................... 1 061002-004 ............................. Clamp ..................................................................................................... 1 050006-015 ............................. Screw ...................................................................................................... 1 050068-001 ............................. Nut .......................................................................................................... 1
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-4.0-1723
35
CONTACTOR
$
#
"
!
M0623 MP-4.4-1723
36M1.0-0000-00036
MP-WP2300-GB 04/03 • Printed in Germany
CONTACTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 802820 .................................... Contactor-Main/Pump ............................................................................ 2 1 ........................... 803689 ..................................... Contact ............................................................................................. 4 2 ........................... 803690 ..................................... Movable contact ............................................................................... 2 3 ........................... 803691 ..................................... Bobbin ............................................................................................... 2 4 ........................... 803692-001 ............................. Spring ............................................................................................... 2 5 ........................... 803693 ..................................... Cover ................................................................................................ 2 6 ........................... 803694 ..................................... Screw ................................................................................................ 4
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-4.4-1723
37
CONTROL HANDLE
4 17 3
18
10 18
15 12
11 14
12 11 8
9 8
6
8
14
8
7
8
4
13 8
6 7 4
16
5
1
2 2
MP-1720-015 MP-4.5-1723
38M1.0-0000-00038
MP-WP2300-GB 04/03 • Printed in Germany
CONTROL HANDLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 811913-001-01 ........................ Control Handle ....................................................................................... 1 811913-001-02 ........................ Control Handle (Freezer/Corrosion) ...................................................... 1 1 ........................... 808799 ..................................... Tiller .................................................................................................. 1 2 ........................... 051058-001 ............................. Bushing ............................................................................................. 2 3 ........................... 811953 ..................................... Handle-Wiring ................................................................................... 1 4 ........................... 812894-002 ............................. Screw ................................................................................................ 2 5 ........................... 808986 ..................................... Shell .................................................................................................. 1 6 ........................... 792940 ..................................... Nut .................................................................................................... 2 7 ........................... 812893-003 ............................. Screw ................................................................................................ 2 8 ........................... 812893-001 ............................. Screw ................................................................................................ 6 9 ........................... 808985 ..................................... Shell .................................................................................................. 1 10 .......................... 808987-001 ............................. Handgrip ........................................................................................... 1 11 .......................... 804863-009 ............................. Cage-Nut .......................................................................................... 2 12 .......................... 812894-003 ............................. Screw ................................................................................................ 2 13 .......................... 811932-001 ............................. Horn-Switch ...................................................................................... 1 811931 ..................................... Horn-Wiring ...................................................................................... 1 14 .......................... 810336 ..................................... Plug ................................................................................................... 2 15 .......................... 811932-002 ............................. Horn-Switch ...................................................................................... 1 16 .......................... 808987-002 ............................. Handgrip ........................................................................................... 1 17 .......................... 811949-001 ............................. Control Handle Cap (see next Page) ............................................... 1 811949-002 ............................. Control Handle Cap (Freezer/Corrosion) ......................................... 1 18 .......................... 812893-004 ............................. Screw ................................................................................................ 2
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-4.5-1723
39
CONTROL HANDLE
MP-1720-016 MP-4.5-1723
40M1.0-0000-00040
MP-WP2300-GB 04/03 • Printed in Germany
CONTROL HANDLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 811949-001 ............................. Control Handle Cap (without 2 and 4) ................................................... 1 811949-002 ............................. Control Handle Cap (Freezer/Corrosion; without 2 and 4) .................... 1 1 ........................... 808951-001 ............................. Hub Cap ............................................................................................ 1 2 ..................... 812893-002 ............................. Screw ...................................................................................................... 2 3 ........................... 810328 ..................................... Support ............................................................................................. 1 4 ..................... 812894-002 ............................. Screw ...................................................................................................... 2 5 ........................... 811935 ..................................... Micro-Switch ..................................................................................... 1 6 ........................... 803469-018 ............................. Screw ................................................................................................ 2 7 ........................... 051057-026 ............................. Spring ............................................................................................... 4 8 ........................... 811936 ..................................... Belly-Button-Bridge .......................................................................... 1 9 ........................... 803469-017 ............................. Screw ................................................................................................ 13 10 .......................... 808992 ..................................... Belly-Button ...................................................................................... 1 11 .......................... 812941 ..................................... PCB,Main .......................................................................................... 1 812272 ..................................... PCB,Main (Freezer/Corrosion) ......................................................... 1 12 .......................... 812942-001 ............................. PCB, Hydraulic ................................................................................. 1 812273-001 ............................. PCB, Hydraulic (Freezer/Corrosion/Hydraulic) ................................ 1 13 .......................... 811941 ..................................... R/T Switch ........................................................................................ 1 812877 ..................................... R/T Switch (Freezer/Corrosion) ....................................................... 1 14 .......................... 808990 ..................................... Lower-Cap ........................................................................................ 1 15 .......................... 810332 ..................................... Support ............................................................................................. 1 16 .......................... 051057-021 ............................. Spring ............................................................................................... 1 17 .......................... 811940 ..................................... Axel ................................................................................................... 1 18 .......................... 050012-075 ............................. Circlip ................................................................................................ 2 19 .......................... 810331 ..................................... Support ............................................................................................. 1 20 .......................... 811939 ..................................... Axel ................................................................................................... 1 21 .......................... 808989 ..................................... Lift-Cap ............................................................................................. 1 22 .......................... 051057-023 ............................. Spring ............................................................................................... 1 23 .......................... 812894-001 ............................. Screw ................................................................................................ 2 24 .......................... 050010-026 ............................. Washer .............................................................................................. 2 25 .......................... 808993-002 ............................. Accelerator-Lever ............................................................................. 1 26 .......................... 050012-076 ............................. Circlip ................................................................................................ 2 27 .......................... 810335 ..................................... Bushing ............................................................................................. 2 28 .......................... 813533 ..................................... Accelerator-Switch ........................................................................... 1 813534 ..................................... Accelerator-Switch (Freezer/Corrosion; Assembly) ......................... 1 812315 ..................................... Heater ......................................................................................... 1 803469-021 .............................. Screw .......................................................................................... 2 29 .......................... 810333 ..................................... Tappet ............................................................................................... 1 30 .......................... 811937 ..................................... Axel ................................................................................................... 1 31 .......................... 812884 ..................................... Spring ............................................................................................... 1 32 .......................... 808993-001 ............................. Accelerator-Lever ............................................................................. 1 33 .......................... 051057-028 ............................. Spring ............................................................................................... 1
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-4.5-1723
41
EMERGENCY DISCONNECT/BATTERY CONNECTOR
7 1
Rear of Battery Compartment
3
2 4
2
5
6
M1451 MP-4.7-1723
42M1.0-0000-00042
MP-WP2300-GB 04/03 • Printed in Germany
EMERGENCY DISCONNECT/BATTERY CONNECTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
SBE 160 1 ..................... 045239-001-01 ........................ Emergency Disconnect .......................................................................... 1 2 ..................... 805852 .................................... Battery Connector Assembly ................................................................. 1 052065-020 ............................. Power Cable + .................................................................................. 1 052065-022 ............................. Power Cable - ................................................................................... 1 3 ..................... 050005-012 ............................. Screw ...................................................................................................... 4 050068-002 ............................. Nut .......................................................................................................... 4 4 ..................... 050003-028 ............................. Screw ...................................................................................................... 2 5 ..................... 050008-015 ............................. Nut .......................................................................................................... 4 6 ..................... 050068-002 ............................. Nut .......................................................................................................... 2 805856-001 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1 LB DIN 43589 1 ..................... 045239-001-02 ........................ Emergency Disconnect .......................................................................... 1 2 ..................... 805853 .................................... Battery Connector Assembly ................................................................. 1 052065-026 ............................. Power Cable + .................................................................................. 1 052065-027 ............................. Power Cable - ................................................................................... 1 3 ..................... 050007-010 ............................. Screw ...................................................................................................... 2 050008-015 ............................. Nut .......................................................................................................... 2 4 ..................... 050003-028 ............................. Screw ...................................................................................................... 4 6 ..................... 050068-002 ............................. Nut .......................................................................................................... 4 805856-002 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1 only for Australia and New Zealand 1 ..................... 045239-001-03 ........................ Emergency Disconnect .......................................................................... 1 2 ..................... 808728 .................................... Battery Connector Assembly ................................................................. 1 052065-028 ............................. Power Cable + .................................................................................. 1 052065-029 ............................. Power Cable - ................................................................................... 1 3 ..................... 050005-012 ............................. Screw ...................................................................................................... 2 050068-002 ............................. Nut .......................................................................................................... 2 4 ..................... 050003-028 ............................. Screw ...................................................................................................... 2 6 ..................... 050068-002 ............................. Nut .......................................................................................................... 2 7 ..................... 808719 .................................... Plate ....................................................................................................... 1 050003-020 ............................. Screw ...................................................................................................... 4 805856-003 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-4.7-1723
43
CHARGER
M1450 MP-4.8-1723
44M1.0-0000-00044
MP-WP2300-GB 04/03 • Printed in Germany
CHARGER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 805834 .................................... Charger .................................................................................................. 1 810695 .................................... Charger (Australia & New Zealand) ....................................................... 1 2 ..................... 805734 .................................... Bracket ................................................................................................... 1 3 ..................... 050006-022 ............................. Screw ...................................................................................................... 4 4 ..................... 050008-015 ............................. Nut .......................................................................................................... 4 5 ..................... 050005-062 ............................. Screw ...................................................................................................... 3 804863-003 ............................. Cage Nut ................................................................................................ 3 6 ..................... 050009-013 ............................. Washer ................................................................................................... 1 7 ........................................................................ Instrument (see Section 4.9) ................................................................. 1 8 ..................... 805835-001 ............................. Plug Holder (only for BDI & BBDI Charger) ........................................... 1 810698 .................................... Plug Holder (Australia & New Zealand) ................................................. 1 9 ..................... 050004-012 ............................. Screw ...................................................................................................... 4 10 .................... 050008-001 ............................. Nut .......................................................................................................... 4 11 .................... 805843 .................................... Plug (British Standard) ........................................................................... 1 810696 .................................... Plug & Cable (Australia & New Zealand) ............................................... 1 12 .................... 805876 .................................... Bracket ................................................................................................... 1 13 .................... 050005-059 ............................. Screw ...................................................................................................... 2 050005-062 ............................. Screw ...................................................................................................... 2 14 .................... 050008-015 ............................. Nut .......................................................................................................... 2 805825-002 ............................. Nut .......................................................................................................... 2 15 .................... 805732 .................................... Panel Cable Guide ................................................................................. 1 16 .................... 050025-004 ............................. Screw ...................................................................................................... 2 17 .................... 050073-002 ............................. Washer ................................................................................................... 2 050008-015 ............................. Nut .......................................................................................................... 2 805849 .................................... Charger Assembly (included 1 & 2) ....................................................... 1 810721 .................................... Charger Assembly (Australia & New Zealand/included 1 & 2) ............. 1
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-4.8-1723
45
INSTRUMENT
M1449 MP-4.9-1723
46M1.0-0000-00046
MP-WP2300-GB 04/03 • Printed in Germany
INSTRUMENT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 805979 .................................... Bracket ................................................................................................... 1 2 ..................... 050073-002 ............................. Spring Nut .............................................................................................. 2 3 ..................... 050025-004 ............................. Screw ...................................................................................................... 2 4 ..................... 050068-002 ............................. Nut .......................................................................................................... 2 5 ..................... 072708 .................................... Key Switch/Key and Nut ......................................................................... 1 107151-001 ............................. Key .......................................................................................................... 1 6 ..................... 802833 .................................... Combi Instrument ................................................................................... 1 106288 .................................... Discharge Meter ..................................................................................... 1 803678-012 ............................. Terminal Tabs ......................................................................................... 2 805862 .................................... Cable (only for BDI and BDI Charger) ................................................... 1 7 ..................... 805771 .................................... Clip ......................................................................................................... 1 8 ..................... 805752 .................................... Fuse Holder ............................................................................................ 2 805751-001 ............................. Fuse 10A ................................................................................................ 1 805751-002 ............................. Fuse 2A (Freezer/Corrosion) ................................................................. 1 Not illustrated 805892 .................................... Thermostat (Freezer/Corrosion) ............................................................ 1 050004-025 ............................. Screw (Freezer/Corrosion) ..................................................................... 2 050008-004 ............................. Nut (Freezer/Corrosion) ......................................................................... 2
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-4.9-1723
47
HORN
M1447 MP-4.13-1723
48M1.0-0000-00048
MP-WP2300-GB 04/03 • Printed in Germany
HORN INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 078708-002 ............................. Horn ........................................................................................................ 1 2 ..................... 050025-008 ............................. Screw ...................................................................................................... 1 3 ..................... 050073-003 ............................. Spring Nut .............................................................................................. 1 4 ..................... 050068-003 ............................. Nut .......................................................................................................... 1
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-4.13-1723
49
Page intentionally left blank
Printed in Germany
50M1.0-0000-00050
SECTION 5
Printed in Germany
51
BRAKE
M1441 MP-5.6-1723
52M1.0-0000-00052
MP-WP2300-GB 04/03 • Printed in Germany
BRAKE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 807102 .................................... Brake Assembly (24V) ........................................................................... 1 1 ........................... 805119 ..................................... Nut Adjusting/Pressure Block .......................................................... 1 2 ........................... 805120 ..................................... Repair Kit .......................................................................................... 1 3 ........................... 805121 ..................................... Magnet .............................................................................................. 1 4 ........................... 805122 ..................................... Ring, Retainig ................................................................................... 1 5 ........................... 805123 ..................................... Hub ................................................................................................... 1 6 ........................... 805124 ..................................... Armature Plate ................................................................................. 1 7 ........................... 807105 ..................................... Armature ........................................................................................... 1 8 ........................... 805125 ..................................... Ring, Protection ................................................................................ 1 9 ........................... 807104 ..................................... Friction Plate ..................................................................................... 1
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-5.6-1723
53
Page intentionally left blank
Printed in Germany
54M1.0-0000-00054
SECTION 7
Printed in Germany
55
FORK CARRIAGE Europe, Australia and New Zealand
1
7
4 3 2 6
5
MP-1720-006 MP-7.7-1723
56M1.0-0000-00056
MP-WP2300-GB 04/03 • Printed in Germany
FORK CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
Fork Carriage Assembly Singel Loadwheel (see next page) ................ 1 only for New Zealand 1 ..................... 810407 .................................... Mount,Wheel .......................................................................................... 2 2 ..................... 050003-035 ............................. Screw ...................................................................................................... 4 3 ..................... 050010-023 ............................. Washer ................................................................................................... 4 4 ..................... 80191 ....................................... Shaft ....................................................................................................... 6 5 ..................... 80192 ....................................... Load Wheel ............................................................................................ 6 6 ..................... 060030-049 ............................. Washer ................................................................................................... 6 7 ..................... 060036-006 ............................. Roll Pin ................................................................................................... 6 810406 .................................... Mount,Wheel Assembly (included 1,4-7) ............................................... 2
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-7.7-1723
57
FORK CARRIAGE Europe and Australia Fork Carriage 150Ah / single Loadwheel Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
813348-002-04
813348-003-04
813348-004-04
1125 mm
813348-002-05
813348-003-05
813348-004-05
1210 mm
813348-002-06
813348-003-06
813348-004-06 Tab001gb
Fork Carriage 200Ah / single Loadwheel Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
813349-002-01
813349-003-01
813349-004-01
1125 mm
813349-002-02
813349-003-02
813349-004-02
1210 mm
813349-002-03
813349-003-03
813349-004-03 Tab002gb
Fork Carriage 200Ah / single Loadwheel with Battery Rolleers Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
813369-002-01
813369-003-01
813369-004-01
1125 mm
813369-002-02
813369-003-02
813369-004-02
1210 mm
813369-002-03
813369-003-03
813369-004-03 Tab003gb
MP-7.7-1723
58M1.0-0000-00058
MP-WP2300-GB 04/03 • Printed in Germany
FORK CARRIAGE New Zealand Fork Carriage 150Ah / single Loadwheel Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
813348-102-04
813348-103-04
813348-104-04
1125 mm
813348-102-05
813348-103-05
813348-104-05
1210 mm
813348-102-06
813348-103-06
813348-104-06 Tab004gb
Fork Carriage 200Ah / single Loadwheel Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
813349-102-01
813349-103-01
813349-104-01
1125 mm
813349-102-02
813349-103-02
813349-104-02
1210 mm
813349-102-03
813349-103-03
813349-104-03 Tab005gb
Fork Carriage 200Ah / single Loadwheel with Battery Rolleers Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
813369-102-01
813369-103-01
813369-104-01
1125 mm
813369-102-02
813369-103-02
813369-104-02
1210 mm
813369-102-03
813369-103-03
813369-104-03 Tab006gb
MP-WP2300-GB 04/03 • Printed in Germany
MP-7.7-1723
59
FORK CARRIAGE Europe, Australia and New Zealand
M1440 MP-7.7-1723
60M1.0-0000-00060
MP-WP2300-GB 04/03 • Printed in Germany
FORK CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
Fork Carriage Assembly, Tandem Loadwheel (see next page) ............ 1
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-7.7-1723
61
FORK CARRIAGE Europe, Australia and New Zealand Fork Carriage 150Ah / tandem Loadwheel Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
813360-002-04
813360-003-04
813360-004-04
1125 mm
813360-002-05
813360-003-05
813360-004-05
1210 mm
813360-002-06
813360-003-06
813360-004-06 Tab007gb
Fork Carriage 200Ah / doppelt Loadwheel Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
813361-002-01
813361-003-01
813361-004-01
1125 mm
813361-002-02
813361-003-02
813361-004-02
1210 mm
813361-002-03
813361-003-03
813361-004-03 Tab008gb
Fork Carriage 200Ah / tandem Loadwheel with Battery Rolleers Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
813373-002-01
813373-003-01
813373-004-01
1125 mm
813373-002-02
813373-003-02
813373-004-02
1210 mm
813373-002-03
813373-003-03
813373-004-03 Tab009gb
MP-7.7-1723
62M1.0-0000-00062
MP-WP2300-GB 04/03 • Printed in Germany
Page intentionally left blank
63
LIFT STRUCTURE
Loadwheel, tandem
M1438 MP-7.8-1723
64M1.0-0000-00064
MP-WP2300-GB 04/03 • Printed in Germany
LIFT STRUCTURE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 050000-015 ............................. Pin Spirol ................................................................................................ 12 2 ..................... 045433 .................................... Shaft ....................................................................................................... 2 3 ..................... 055084-008 ............................. Bushing .................................................................................................. 4 4 ..................... 054011-006 ............................. Grease Nipple ........................................................................................ 16 5 ..................... 805761-002 ............................. Link Upper Assembly (included 3 & 4/RH) ............................................ 1 805761-001 ............................. Link Upper (RH) ................................................................................ 1 6 ..................... 805754-002 ............................. Link Upper Assembly (included 3 & 4/LH) ............................................ 1 805754-001 ............................. Link Upper (LH) ................................................................................ 1 7 ..................... 805773-002-02 ........................ Link Lower Assembly (included 4 & 8/520mm Fork Spread) ................ 1 805773-002-03 ........................ Link Lower Assembly (included 4 & 8/540mm Fork Spread) ................ 1 805773-002-04 ........................ Link Lower Assembly (included 4 & 8/670mm Fork Spread) ................ 1 805773-001-02 ........................ Link Lower (520mm Fork Spread) ................................................... 1 805773-001-03 ........................ Link Lower (540mm Fork Spread) ................................................... 1 805773-001-04 ........................ Link Lower (670mm Fork Spread) ................................................... 1 8 ..................... 055084-009 ............................. Bushing .................................................................................................. 20 9 ..................... 807097 .................................... Shaft ....................................................................................................... 2 10 .................... 45224 ....................................... Shaft ....................................................................................................... 4 11 .................... 45469 ....................................... Shaft ....................................................................................................... 4 12 .................... 045292-001 ............................. End Tension Bar ..................................................................................... 2 13 .................... 045482-002-09 ........................ Tension Bar (995mm Fork Lenght-150Ah) ............................................ 2 045482-002-04 ........................ Tension Bar (1125mm Fork Lenght-150Ah) .......................................... 2 045482-002-12 ........................ Tension Bar (1210mm Fork Lenght-150Ah) .......................................... 2 045482-002-01 ........................ Tension Bar (995mm Fork Lenght-200Ah) ............................................ 2 045482-002-02 ........................ Tension Bar (1125mm Fork Lenght-200Ah) .......................................... 2 045482-002-06 ........................ Tension Bar (1210mm Fork Lenght-200Ah) .......................................... 2 045482-002-18 ........................ Tension Bar (995mm Fork Lenght-200Ah/Battery Rollers) ................... 2 045482-002-05 ........................ Tension Bar (1125mm Fork Lenght-200Ah/Battery Rollers) ................. 2 045482-001-30 ........................ Tension Bar (1210mm Fork Lenght-200Ah/Battery Rollers) ................. 2 14 .................... 060021-019 ............................. Nut .......................................................................................................... 2 15 .................... 045292-002 ............................. End Tension Bar ..................................................................................... 2 16 .................... 050000-017 ............................. Pin Spirol ................................................................................................ 4 17 .................... 805819 .................................... Axle ......................................................................................................... 2 18 .................... 808909-001 ............................. Load Roller (Vulkolan/Single Loadwheel) ............................................. 2 19 .................... 804665 .................................... Bushing (Tandem Loadwheel) ............................................................... 4 20 .................... 806510 .................................... Plate Side (Tandem Loadwheel) ............................................................ 4 21 .................... 050009-036 ............................. Spacer (Tandem Loadwheel) ................................................................. 4 22 .................... 050009-023 ............................. Spacer (Tandem Loadwheel) ................................................................. AR 23 .................... 808984-001 ............................. Load Roller (Vulkolan/Tandem Loadwheel) ........................................... 4 24 .................... 806507 .................................... Axle (Tandem Loadwheel) ..................................................................... 4 25 .................... 045303-002 ............................. Raiser Single Assembly (included 4 & 8) .............................................. 2 045303-001 ............................. Raiser Single .................................................................................... 2 045301-002 ............................. Raiser Tandem Assembly (included 4 & 8) .......................................... 2 045301-001 ............................. Raiser Tandem .................................................................................. 2
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-7.8-1723
65
Page intentionally left blank
Printed in Germany
66M1.0-0000-00066
SECTION 8
Printed in Germany
67
LIFT CYLINDER
M1435 MP-8.4-1723
68M1.0-0000-00068
MP-WP2300-GB 04/03 • Printed in Germany
LIFT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805600 .................................... Lift Cylinder Assembly ø60 .................................................................... 2 1 ........................... 805595 ..................................... Cylinder Tube .................................................................................... 2 2 ........................... 804766 ..................................... Guide Ring ........................................................................................ 4 3 ........................... 804760 ..................................... Seal ................................................................................................... 2 4 ........................... 804754 ..................................... Wiper ................................................................................................ 2 5 ........................... 805599 ..................................... Piston Rod ........................................................................................ 2
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-8.4-1723
69
Page intentionally left blank
Printed in Germany
70M1.0-0000-00070
SECTION 10
Printed in Germany
71
LABELS AND DECALS
7 5
4
3
2 8 6
1
MP-1723-001 MP-10.9-1723
72M1.0-0000-00072
MP-WP2300-GB 04/03 • Printed in Germany
LABELS AND DECALS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 808917-xxx .............................. Labels & Decals ..................................................................................... 1 1 ........................... 106158-019 ............................. Crown Logo ...................................................................................... 3 2 ........................... 869054-xxx .............................. Decal Operator Warning ................................................................... 1 069256 ..................................... Decal Operator Warning (Australia and New Zealand) ................... 1 3 ........................... 869020-xxx .............................. Decal Battery Warning ..................................................................... 1 869020-006 ............................. Decal Battery Warning (Australia and New Zealand) ...................... 1 4 ........................... 869458-xxx .............................. Name Plate ....................................................................................... 1 069308 ..................................... Name Plate (Australia and New Zealand) ....................................... 1 813452 ..................................... Plate .................................................................................................. 1 050006-007 ............................. Screw ................................................................................................ 3 050009-003 ............................. Washer ............................................................................................. 3 050008-001 ............................. Nut .................................................................................................... 3 5 ........................... 869036-xxx .............................. Decal No Riding ............................................................................... 1 869036-006 ............................. Decal No Riding (Australia and New Zealand) ................................ 1 6 ........................... 869012-xxx .............................. Decal Battery, Charger ..................................................................... 1 869012-006 ............................. Decal Battery, Charger (Australia and New Zealand) ..................... 1 7 ........................... 069374-001 ............................. Decal Crown.com ............................................................................. 1 8 ........................... 069372-025 ............................. Decal ................................................................................................. 1 xxxxxx-001 ............................... German xxxxxx-002 ............................... French xxxxxx-003 ............................... Spanish xxxxxx-004 ............................... Dutch xxxxxx-005 ............................... Italian xxxxxx-006 ............................... English xxxxxx-009 ............................... Australia and New Zealand
Always Specify Model & Serial Number MP-WP2300-GB 04/03 • Printed in Germany
MP-10.9-1723
73
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Printed in Germany
74M1.0-0000-00074
CROWN Gabelstapler GmbH & Co. KG - European Headquarter Moosacher Str. 52 80809 Munich Germany Telephone +49 (0)89 93 00 2 - 0 Telefax +49 (0)89 93 00 2 -175 or -133
Printed in Germany • Revision Level A Order Number: 812683-006