Parts Manual
WP2000S Series WP2000-GB 02/03 • Printed in Germany Order Number: 812676-006
This master maintenance manual is subject to continual updates. It is meant exclusively for businesses authorized by CROWN. It is not permitted to pass on the contents or copies thereof to third parties.
CROWN Gabelstapler GmbH & CoKG - European Headquarter Moosacher Str. 52 80809 Munich Germany Phone +49 (0)89 93 00 2 – 0 Fax +49 (0)89 93 00 2 – 133
All rights reserved under international and Pan-American Copyright Agreement. Copyright 2002 CROWN Equipment Corporation
TABLE OF CONTENT
Printed in Germany
1
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Printed in Germany
M1.0-0000-0002 M1.0-0000-0002 2
TABLE OF CONTENT Table of Content ITD – INTRODUCTION
PAGE
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
General.................................................................................. 7
SECTION 1 – COVERS
PAGE
Covers ................................................................................... 12 .............................................................. Rev.2 02/03 Covers (Batterierollers) .......................................................... 14 .............................................................. Rev.1 02/03 Caster Wheel ......................................................................... 16
SECTION 2 – HYDRAULIC PART
PAGE
SERIAL NR. CUT
REV.
Tube/Hose Layout .................................................................. 20 .............................................................. Rev.3 02/03 Pump Motor and Pump .......................................................... 22 .............................................................. Rev.2 02/03
SECTION 3 – DRIVE UNIT
PAGE
SERIAL NR. CUT
REV.
Drive Unit ............................................................................... 26 .............................................................. Rev.3 02/03 Gearbox ................................................................................. 28 .............................................................. Rev.1 03/02 Drive Motor ............................................................................ 30 Knuckle .................................................................................. 32 .............................................................. Rev.2 02/03
SECTION 4 – ELECTRICAL
PAGE
SERIAL NR. CUT
REV.
Elektrical Parts ...................................................................... 36,38,40 .................................................... Rev.3 02/03 Contactor ............................................................................... 42 Control Handle ...................................................................... 44,46 ......................................................... Rev.1 03/02 Emergency Disconnect/Battery Connector ............................ 48 .............................................................. Rev.2 02/03 Instrument ............................................................................. 50 Horn ...................................................................................... 52 .............................................................. Rev.2 02/03
SECTION5 – BRAKE SYSTEM
PAGE
SERIAL NR. CUT
REV.
Brake ..................................................................................... 56 .............................................................. Rev.1 03/02
SECTION 7 – MAST-/LIFT STRUCTURE
PAGE
SERIAL NR. CUT
REV.
Fork Carriage (single Loadwheel) .......................................... 60,62 ......................................................... Rev.2 02/03 Fork Carriage (tandem Loadwheel) ....................................... 64,66 ......................................................... Rev.2 02/03 Lift Stucture ........................................................................... 68 .............................................................. Rev.3 02/03
SECTION 8 – CYLINDER
PAGE
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
Lift Cylinder ........................................................................... 72
SECTION 9 – CABIN/PLATFORM
PAGE
Platform ................................................................................. 76,78 ......................................................... Rev.1 03/02 Platform (fixed Platform) ........................................................ 80
SECTION10 – MISCELLANEOUS SERVICE INF.
PAGE
SERIAL NR. CUT
REV.
Labels and Decals ................................................................. 84
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
M/P-IDX-1720 REV. 3 03/02 M1.0-0000-0003 33
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Printed in Germany
4
INTRODUCTION
Printed in Germany
5
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Printed in Germany
M1.0-0000-0006 M1.0-0000-0006 6
INTRODUCTION Important customer information
Ordering Spare Parts
To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.
Spare parts can be ordered by quoting: ●
The truck specification number
Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.
●
The truck model number
●
The truck serial number
If you wish to have your own technicians trained, please contact Crown for relevant training courses.
Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ●
The net weight and position of attachments may considerably affect the capacity and other truck characteristics.
●
Changing the electrical system or adding electrically operated components may result in operating faults.
This information can be found on the truck's data plate. Only if this information is provided can the order be processed quickly, correctly and reliably. Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:
CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133
Modifications which have not been assessed may result in fatal accidents!
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
M/P-ITD-1720
M1.0-0000-0007 77
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Printed in Germany
8
PARTS
Printed in Germany
9
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Printed in Germany
10M1.0-0000-00010
SECTION 1
Printed in Germany
11
COVERS
M1545 MP-1.0-1720
12M1.0-0000-00012
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 807575 .................................... Cover ...................................................................................................... 1 2 ..................... 807379 .................................... Cover ...................................................................................................... 1 3 ..................... 050009-020 ............................. Washer ................................................................................................... 9 4 ..................... 050068-003 ............................. Nut .......................................................................................................... 9 5 ..................... 050003-030 ............................. Screw ...................................................................................................... 5 804863-007 ............................. Nut .......................................................................................................... 5 6 ..................... 807380 .................................... Instrument Panel .................................................................................... 1 050009-013 ............................. Washer ................................................................................................... 5 050006-024 ............................. Screw ...................................................................................................... 5 7 ..................... 109127-003 ............................. Clip Arrow (red) ...................................................................................... 1 8 ..................... 109127-001 ............................. Clip Arrow (green) .................................................................................. 1 9 ..................... 801900 .................................... Keyswitch ............................................................................................... 1 803678-012 ............................. Crimp-Faston .......................................................................................... 2 10 .................... 807563 .................................... Support ................................................................................................... 1 11 .................... 051057-013 ............................. Spring ..................................................................................................... 2 12 .................... 805813 .................................... Wedge .................................................................................................... 1 13 .................... 050072-007 ............................. Screw ...................................................................................................... 2 14 .................... 050068-003 ............................. Nut .......................................................................................................... 2 15 .................... 807381 .................................... Battery Cover ......................................................................................... 1 16 .................... 803469-008 ............................. Screw ...................................................................................................... 4 050025-001 ............................. Screw ...................................................................................................... 4 050068-002 ............................. Nut .......................................................................................................... 4 17 .................... 805845 .................................... Plate ....................................................................................................... 1 18 .................... 805814 .................................... Spring ..................................................................................................... 1 19 .................... 050067-011 ............................. Screw ...................................................................................................... 2 20 .................... 805816 .................................... Retainer .................................................................................................. 1 21 .................... 050025-008 ............................. Screw ...................................................................................................... 2 22 .................... 050068-003 ............................. Nut .......................................................................................................... 2 807574 .................................... Cover Assembly (included 1-4) .............................................................. 1 807651 .................................... Instrument Panel Assembly (included 6-9) ........................................... 1 807562 .................................... Battery Cover Assembly (included 10-19) ............................................. 1
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-1.0-1720
REV. 2 02/03
13
COVERS Batterierollers
MP-1720-004 MP-1.0-1720
14M1.0-0000-00014
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 810456 .................................... Cover ...................................................................................................... 1 2 ..................... 804277 .................................... Pin Drift ................................................................................................... 2 3 ..................... 050000-009 ............................. Pin .......................................................................................................... 2 4 ..................... 805845 .................................... Plate ....................................................................................................... 1 5 ..................... 805814 .................................... Spring ..................................................................................................... 1 6 ..................... 050006-022 ............................. Screw ...................................................................................................... 2 7 ..................... 808245 .................................... Locking Handle Screw ........................................................................... 1 8 ..................... 807806 .................................... Bracket ................................................................................................... 1 9 ..................... 804863-002 ............................. Nut .......................................................................................................... 1 10 .................... 808862 .................................... Plate ....................................................................................................... 1 11 .................... 050067-012 ............................. Screw ...................................................................................................... 2 12 .................... 810385 .................................... Block ....................................................................................................... 1 13 .................... 050003-035 ............................. Screw ...................................................................................................... 2 14 .................... 804207 .................................... Roller ...................................................................................................... 5 15 .................... 804681 .................................... Bearing Ball ............................................................................................ 10 16 .................... 804208 .................................... Roller Axle .............................................................................................. 5 17 .................... 810377-002 ............................. Battery Lock ........................................................................................... 1 050007-032 ............................. Screw ...................................................................................................... 2 050009-026 ............................. Washer ................................................................................................... 4 050068-004 ............................. Nut .......................................................................................................... 2 18 .................... 810377-001 ............................. Battery Lock ........................................................................................... 1 050007-032 ............................. Screw ...................................................................................................... 2 050009-026 ............................. Washer ................................................................................................... 4 050068-004 ............................. Nut .......................................................................................................... 2
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-1.0-1720
REV. 1 02/03
15
CASTER WHEEL
12
1
11
2
3
4
5
6
10
7
8
9 8
7
MP-1720-014 MP-1.5-1720
16M1.0-0000-00016
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
CASTER WHEEL INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 811797 .................................... Plate ....................................................................................................... 2 2 ..................... 050012-040 ............................. Ring, Retaining ....................................................................................... 2 3 ..................... 055002-019 ............................. Bearing Ball ............................................................................................ 2 4 ..................... 050012-041 ............................. Ring, Retaining ....................................................................................... 2 5 ..................... 811796 .................................... Accommodation ..................................................................................... 2 6 ..................... 812240 .................................... Screw ...................................................................................................... 2 7 ..................... 811799 .................................... Bush ....................................................................................................... 4 8 ..................... 811800 .................................... String Guard ........................................................................................... 4 9 ..................... 811802 .................................... Wheel ..................................................................................................... 2 10 .................... 050008-082 ............................. Nut .......................................................................................................... 2 11 .................... 050005-032 ............................. Screw ...................................................................................................... 8 12 .................... 050068-004 ............................. Nut .......................................................................................................... 8
811804 .................................... Accommodation Assembly (inclusive 1-5) ............................................. 2 811805 .................................... Caster Wheel Assembly (inclusive 1-10) ............................................... 2
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-1.5-1720
17
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Printed in Germany
18M1.0-0000-00018
SECTION 2
Printed in Germany
19
TUBE/HOSE LAYOUT
M1553 MP-2.1-1720
20M1.0-0000-00020
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
TUBE/HOSE LAYOUT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ........................................................................ Pump Motor and Pump (see Section 2.13) ........................................... 1 2 ..................... 054174-001 ............................. Elbow ...................................................................................................... 1 3 ..................... 064010-002 ............................. T-Connector ............................................................................................ 1 4 ..................... 064009-002 ............................. Branch Tee Coupling .............................................................................. 1 5 ..................... 810059 .................................... Pressure Switch ..................................................................................... 1 810017 .................................... Adaptor ................................................................................................... 1 054004-006 ............................. Seal ........................................................................................................ 1 6 ..................... 807595 .................................... Tube ........................................................................................................ 1 7 ..................... 054165-013 ............................. Hose ....................................................................................................... 2 8 ..................... 064061-002 ............................. Elbow ...................................................................................................... 2 9 ..................... 054160-004 ............................. Connector ............................................................................................... 1 10 ....................................................................... Lift Cylinder (see Section 8.4) ............................................................... 2 11 .................... 805704 .................................... Clamp ..................................................................................................... 2 12 .................... 050000-027 ............................. Roll Pin ................................................................................................... 2 13 .................... 807989 .................................... Clamp Hose ............................................................................................ 1 050067-022 ............................. Screw ...................................................................................................... 1
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-2.1-1720
REV. 3 02/03
21
PUMP MOTOR AND PUMP
M1442 MP-2.13-1720
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
REV. 1 02/03
22M1.0-0000-00022
PUMP MOTOR AND PUMP INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805770-001 ............................. Pump Motor and Pump (without 27 & 28) ............................................. 1 1* ............................................................................. Screw ................................................................................................ 4 2* ............................................................................. Washer .............................................................................................. 4 3* ............................................................................. Plug ................................................................................................... 1 4* ............................................................................. Circlip ................................................................................................ 1 5* ............................................................................. Rear Flange ...................................................................................... 1 6* ............................................................................. Insulating Cap .................................................................................. 1 7* ............................................................................. Brush Plate ....................................................................................... 1 8* .......................... 805140 ..................................... Brush Set .......................................................................................... 4 9* ............................................................................. Nut .................................................................................................... 4 10** ........................ N/A ........................................... Armature ........................................................................................... 1 11** ........................ N/A ........................................... Motor Housing .................................................................................. 1 12** ........................ N/A ........................................... Front Flange ..................................................................................... 1 13 .......................... 805144 ..................................... Coupling ............................................................................................ 1 14 .......................... 805145 ..................................... Pump Support (included 24) ............................................................ 1 15 .......................... 805146 ..................................... Pressure Relief Valve ....................................................................... 1 16 .......................... 805147 ..................................... Plug ................................................................................................... 1 17 .......................... 805148 ..................................... Plug ................................................................................................... 1 18 .......................... 805149 ..................................... Electro Poppet Valve ........................................................................ 1 19 .......................... 805150 ..................................... Flow Restrictor .................................................................................. 1 20 .......................... 805151 ..................................... Pressure Filter .................................................................................. 1 21 .......................... 805152 ..................................... Check Valve ...................................................................................... 1 22 .......................... 805153 ..................................... Return Pipe ....................................................................................... 1 23 .......................... 805154 ..................................... Auxiliary Return Line ........................................................................ 1 24 .......................... 805155 ..................................... Pump ................................................................................................. 1 805234 ..................................... Seal Kit ............................................................................................. 1 25 .......................... 805156 ..................................... Suction Pipe ..................................................................................... 1 26 .......................... 805157 ..................................... Filler Tank Assembly (included 29-33) ............................................ 1 805233-001 .............................. Filler Tank .................................................................................... 1 27 .................... 805762 .................................... Plate ....................................................................................................... 1 28 .................... 050006-051 ............................. Screw ...................................................................................................... 2 29 .................... 805233-002 ............................. O-Ring .................................................................................................... 1 30 .................... 805233-006 ............................. Reservoir Cap ........................................................................................ 1 31 .................... 805233-005 ............................. Flange .................................................................................................... 1 32 .................... 805233-003 ............................. Screw ...................................................................................................... 4 33 .................... 805233-004 ............................. Scheibe .................................................................................................. 4 053001-003 ............................. Hydraulic Oil ........................................................................................... AR 053001-009 ............................. Hydraulic Oil (Freezer/Corrosion) .......................................................... AR 805158 ..................................... Motor (included 1-12) ....................................................................... 1 * ........................... 805141 ..................................... Included 1-2 ...................................................................................... 1 * ........................... 805142 ..................................... Included 3-5 ...................................................................................... 1 * ........................... 805143 ..................................... Included 3,4,6,7,8 & 9 ...................................................................... 1 ** .................... N/A ........................................... Not available as spare part ....................................................................
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-2.13-1720
REV. 2 02/03
23
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Printed in Germany
24M1.0-0000-00024
SECTION 3
Printed in Germany
25
DRIVE UNIT
M1557 MP-3.0-1720
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
REV. 2 03/02
26M1.0-0000-00026
DRIVE UNIT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 050006-075 ............................. Screw ...................................................................................................... 2 2 ..................... 050008-065 ............................. Nut .......................................................................................................... 2 3 ..................... 807255 .................................... Spinner ................................................................................................... 1 4 ..................... 807243 .................................... Pin .......................................................................................................... 8 5 ..................... 807274 .................................... Spring ..................................................................................................... 4 6 ..................... 807256 .................................... Cage ....................................................................................................... 1 7 ..................... 807263 .................................... Ledge ..................................................................................................... 2 050017-013 ............................. Screw ...................................................................................................... 2 8 ..................... 050067-024 ............................. Screw ...................................................................................................... 4 9 ..................... 050005-044 ............................. Screw ...................................................................................................... 2 10 .................... 807588 .................................... Bush ....................................................................................................... 2 11 .................... 050068-004 ............................. Nut .......................................................................................................... 2 12 .................... 807657 .................................... Drive Unit Assembly (see next Page’s) ................................................. 1 13 .................... 805961-001 ............................. Drive Tyre (Vulkollan) ............................................................................. 1 805961-002 ............................. Drive Tyre (Rubber) ................................................................................ 1 14 .................... 050062-002 ............................. Nut .......................................................................................................... 5 15 .................... 050006-054 ............................. Screw ...................................................................................................... 5 16 .................... 808473 .................................... Washer ................................................................................................... 4 17 .................... 050017-019 ............................. Screw ...................................................................................................... 4 18 .................... 050008-026 ............................. Nut .......................................................................................................... 4 19 .................... 810584 .................................... Sleeve Nut .............................................................................................. 4 20 .................... 054011-007 ............................. Grease Nipple ........................................................................................ 2 21 .................... 811698 .................................... Sheet ...................................................................................................... 2 050009-003 ............................. Washer ................................................................................................... 4 050008-001 ............................. Nut .......................................................................................................... 4 22 .................... 811697 .................................... Sheet ...................................................................................................... 1 807277-001 ............................. Ledge Assembly (LH/included 7, 19,20) ............................................... 1 807277-002 ............................. Ledge Assembly (RH/included 7, 19,20) ............................................... 1 053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-3.0-1720
REV. 2 03/02
27
GEARBOX
M1558 MP-3.1-1720
28M1.0-0000-00028
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
GEARBOX INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 807658 .................................... Drive Unit ................................................................................................ 1 1 ........................... 805161 ..................................... Turntable ........................................................................................... 1 2 ........................... 805162 ..................................... Transmission Housing ...................................................................... 1 805163 ..................................... Screw ................................................................................................ 1 3 ........................... 805164 ..................................... Washer .............................................................................................. 11 4 ........................... 805165 ..................................... Screw ................................................................................................ 2 5 ........................... 805166 ..................................... Screw ................................................................................................ 9 6 ........................... 805167 ..................................... Gear .................................................................................................. 1 7 ........................... 805168 ..................................... Shim (0,1/0,3/0,5mm) ....................................................................... 1 805169 ..................................... Shim (0,15mm) ................................................................................. 1 8 ........................... 805170 ..................................... Bearing ............................................................................................. 1 9 ........................... 805171 ..................................... Bearing ............................................................................................. 1 10 .......................... 805172 ..................................... Gear .................................................................................................. 1 11 .......................... 805173 ..................................... Nut .................................................................................................... 1 12 .......................... 805174 ..................................... Gear .................................................................................................. 1 13 .......................... 805175 ..................................... Bushing ............................................................................................. 1 14 .......................... 805176 ..................................... Shim (0,1/0,3/0,5mm) ....................................................................... 1 805177 ..................................... Shim (0,15mm) ................................................................................. 1 15 .......................... 805178 ..................................... Bearing ............................................................................................. 1 16 .......................... 805179 ..................................... Ring, Retainig ................................................................................... 1 17 .......................... 805180 ..................................... Seal ................................................................................................... 1 18 .......................... 805181 ..................................... Wheel Shaft ...................................................................................... 1 19 .......................... 805182 ..................................... Stud Wheel ....................................................................................... 5 20 .......................... 805183 ..................................... Bearing ............................................................................................. 1 21 .......................... 805184 ..................................... Shim .................................................................................................. 1 22 .......................... 805185 ..................................... Washer .............................................................................................. 1 23 .......................... 805186 ..................................... Screw ................................................................................................ 1 24 .......................... 805187 ..................................... O-Ring .............................................................................................. 1 25 .......................... 805188 ..................................... Gearbox Cover ................................................................................. 1 805189 ..................................... Screw ................................................................................................ 8 805190 ..................................... Washer .............................................................................................. 8 805191 ..................................... Magnetic Screw ................................................................................ 1 805192 ..................................... O-Ring .............................................................................................. 1 053002-004 ............................. Transmission Oil ..................................................................................... AR 053002-009 ............................. Transmission Oil (Freezer/Corrosion) .................................................... AR
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-3.1-1720
REV. 1 03/02
29
DRIVE MOTOR
M1557 MP-3.2-1720
30M1.0-0000-00030
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
DRIVE MOTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 807659 .................................... Drive Motor ............................................................................................. 1 1 ........................... 805193 ..................................... Ring Retaining .................................................................................. 2 2 ........................... 805194 ..................................... Bushing ............................................................................................. 1 3 ........................... 805195 ..................................... Washer .............................................................................................. 1 4 ........................... 805196 ..................................... Motor End Cover .............................................................................. 1 5 ........................... 805197 ..................................... Washer .............................................................................................. 8 6 ........................... 805198 ..................................... Screw ................................................................................................ 8 7 ........................... 805199 ..................................... Headband ......................................................................................... 1 8 ........................... 805200 ..................................... Brush Box ......................................................................................... 1 9 ........................... 805201 ..................................... Screw ................................................................................................ 2 10 .......................... 805202 ..................................... Nut .................................................................................................... 2 11 .......................... 805203 ..................................... Brush ................................................................................................ 4 12 .......................... 805204 ..................................... Washer .............................................................................................. 1 13 .......................... 805205 ..................................... Bearing Ball ...................................................................................... 1 14 .......................... 805206 ..................................... Ring Retaining .................................................................................. 1 15 .......................... 805207 ..................................... Field Coil ........................................................................................... 1 16 .......................... 805208 ..................................... Pole Shoe ......................................................................................... 1 17 .......................... 805209 ..................................... Armature ........................................................................................... 1 18 .......................... 805210 ..................................... Key .................................................................................................... 1 19 .......................... 805211 ..................................... Woodruff Key .................................................................................... 1 20 .......................... 805212 ..................................... Seal ................................................................................................... 1 21 .......................... 805213 ..................................... Ring Retaining .................................................................................. 1 22 .......................... 805214 ..................................... Bearing Ball ...................................................................................... 1 23 .......................... 805215 ..................................... Bushing ............................................................................................. 1 24 .......................... 805216 ..................................... O-Ring .............................................................................................. 1 25 .......................... 805217 ..................................... Ring Retaining .................................................................................. 1 26 .......................... 805218 ..................................... Nut .................................................................................................... 1 27 .......................... 805219 ..................................... Motor Housing .................................................................................. 1 805220 ..................................... Insulating Paper ................................................................................ 1 28 .......................... 805221 ..................................... Washer .............................................................................................. 8 29 .......................... 805222 ..................................... Screw ................................................................................................ 8 30 .......................... 805223 ..................................... Terminal Strip ................................................................................... 2 31 .......................... 805224 ..................................... Screw ................................................................................................ 4 32 .......................... 805225 ..................................... Washer .............................................................................................. 8 33 .......................... 805226 ..................................... Nut .................................................................................................... 4 34 .......................... 805227 ..................................... Bushing ............................................................................................. 2
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-3.2-1720
31
KNUCKLE
M1556 MP-3.3-1720
32M1.0-0000-00032
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
KNUCKLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805960-001 ............................. Knuckle Assembly (without 2 & 19) ....................................................... 1 805960-003 ............................. Knuckle Assembly (Freezer/Corrosion/without 2 & 19) ......................... 1 1 ........................... 807512 ..................................... Knuckle (Base) ................................................................................. 1 2 ..................... 050005-080 ............................. Screw ...................................................................................................... 3 3 ........................... 807561 ..................................... Plate .................................................................................................. 1 4 ........................... 45234 ....................................... Cable Protection ............................................................................... 1 5 ........................... 050005-011 ............................. Screw ................................................................................................ 2 6* .......................... 805943 ..................................... Knuckle ............................................................................................. 1 7 ........................... 050005-023 ............................. Screw ................................................................................................ 4 8* .......................... 803651 ..................................... Damper ............................................................................................. 1 9* .......................... 050005-002 ............................. Screw ................................................................................................ 2 10* ......................... 803619-001 ............................. Microswitch ....................................................................................... 1 803310 ..................................... Actuator ............................................................................................ 1 11* ......................... 050004-034 ............................. Screw ................................................................................................ 2 12* ......................... 050008-004 ............................. Nut .................................................................................................... 2 13 .......................... 808039-001 ............................. Axle ................................................................................................... 1 808039-002 ............................. Axle (Freezer/Corrosion) .................................................................. 1 14 .......................... 803353 ..................................... Spacer .............................................................................................. 2 15 .......................... 803013 ..................................... Spring ............................................................................................... 2 16 .......................... 050000-015 ............................. Roll Pin ............................................................................................. 1 17 .......................... 807515 ..................................... Cover ................................................................................................ 1 18 .......................... 050003-020 ............................. Screw ................................................................................................ 2 19 .................... 050005-082 ............................. Screw ...................................................................................................... 3 * ........................... 808906 ..................................... Knuckle Assembly (included 6,8-12) ............................................... 1 053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-3.3-1720
REV. 2 02/03
33
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Printed in Germany
34M1.0-0000-00034
SECTION 4
Printed in Germany
35
ELECTRICAL PARTS
M1610 MP-4.0-1720
36M1.0-0000-00036
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
ELECTRICAL PARTS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 803450-001 ............................. Socket Housing 2 way ............................................................................ AR 803450-002 ............................. Socket Housing 4 way ............................................................................ AR 803450-003 ............................. Socket Housing 6 way ............................................................................ AR 803450-004 ............................. Socket Housing 8 way ............................................................................ AR 803450-014 ............................. Socket Housing 16 way .......................................................................... AR 2 ..................... 803450-010 ............................. Socket Insert AWG 18 ............................................................................ AR 803450-011 ............................. Socket Insert AWG 24 ............................................................................ AR 3 ..................... 803450-005 ............................. Socket Housing 2 way ............................................................................ AR 803450-006 ............................. Socket Housing 4 way ............................................................................ AR 803450-007 ............................. Socket Housing 6 way ............................................................................ AR 803450-008 ............................. Socket Housing 8 way ............................................................................ AR 803450-015 ............................. Socket Housing 10 way .......................................................................... AR 803450-009 ............................. Socket Housing 12 way .......................................................................... AR 116851 .................................... Socket Housing 16 way .......................................................................... AR 803450-013 ............................. Socket Housing 24 way .......................................................................... AR 4 ..................... 116858 .................................... Socket Insert AWG 18 ............................................................................ AR 803450-012 ............................. Socket Insert AWG 24 ............................................................................ AR 5 ..................... 803450-016 ............................. Socket Housing 3 way ............................................................................ AR 803450-017 ............................. Socket Housing 6 way ............................................................................ AR 803450-018 ............................. Socket Housing 8 way ............................................................................ AR 6 ..................... 803450-013 ............................. Socket Insert AWG 18 ............................................................................ AR TOOLS (not shown) 117615 .................................... Extaction ................................................................................................. 1 117636 .................................... Crimping ................................................................................................. 1
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-4.0-1720
REV. 1 09/00
37
ELECTRICAL PARTS
M1549 MP-4.0-1720
38M1.0-0000-00038
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
ELECTRICAL PARTS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 807549 .................................... Plate ....................................................................................................... 1 2 ..................... 807713-001 ............................. Controller ................................................................................................ 1 807713-002 ............................. Controller (Freezer/Corrosion) ............................................................... 1 808734-001 ............................. Controller (Fix Platform) ......................................................................... 1 808734-002 ............................. Controller (Fix Platform/Australia andNew Zealand/Freezer-Corr.) ...... 1 053051-008 ............................. Heat Paste .............................................................................................. AR 3 ..................... 050025-015 ............................. Screw ...................................................................................................... 4 4 ..................... 050068-001 ............................. Nut .......................................................................................................... 4 5 ..................... 103232 .................................... Diode ...................................................................................................... 1 6 ..................... 050005-003 ............................. Screw ...................................................................................................... 2 7 ..................... 050008-001 ............................. Nut .......................................................................................................... 2 8 ..................... 065004-006 ............................. Grommet ................................................................................................. 1 9 ..................... 050067-024 ............................. Screw ...................................................................................................... 2 10 .................... 050071-036 ............................. Screw ...................................................................................................... 2 11 .................... 807550 .................................... Plate ....................................................................................................... 1 061002-005 .............................. Cable Clamp ........................................................................................... 1 050006-008 .............................. Screw ...................................................................................................... 1 050068-001 .............................. Nut .......................................................................................................... 1 12 .................... 802820 .................................... Contactor ................................................................................................ 2 804387 .................................... Contactor (Freezer/Corrosion/see Section 4.4) .................................... 2 13 .................... 807649 .................................... Plate, Fuse ............................................................................................. 1 14 .................... 805752 .................................... Fuse Holder ............................................................................................ AR 805751-001 ............................. Fuse 10A ................................................................................................ 1 805751-002 ............................. Fuse 2A (Freezer/Corrosion) ................................................................. 1 15 .................... 050004-024 ............................. Screw ...................................................................................................... 4 16 .................... 050004-038 ............................. Screw ...................................................................................................... 4 17 .................... 45250 ....................................... Bus Bar ................................................................................................... 1 18 .................... 805824 .................................... Fuse Holder ............................................................................................ 1 19 .................... 050004-022 ............................. Screw ...................................................................................................... 2 20 .................... 050068-001 ............................. Nut .......................................................................................................... 2 21 .................... 802816-002 ............................. Fuse 160A .............................................................................................. 1 22 .................... 050009-016 ............................. Washer ................................................................................................... 6 23 .................... 050008-051 ............................. Nut .......................................................................................................... 4 24 .................... 805892 .................................... Thermostat (Freezer/Corrosion) ............................................................ 1 25 .................... 050004-025 ............................. Screw (Freezer/Corrosion) ..................................................................... 2 26 .................... 050008-004 ............................. Nut (Freezer/Corrosion) ......................................................................... 2 27* ................... 805757 .................................... Holder ..................................................................................................... 1 28* ................... 805864 .................................... Microswitch ............................................................................................. 1 808032 .................................... Microswitch (Freezer/Corrosion) ............................................................ 1 29* ................... 050004-032 ............................. Screw ...................................................................................................... 2 30* ................... 803310 .................................... Actuator .................................................................................................. 1 31* ................... 050008-004 ............................. Nut .......................................................................................................... 2 32 .................... 050025-004 ............................. Screw ...................................................................................................... 2 33 .................... 050073-002 ............................. Spring Washer ........................................................................................ 2 34 .................... 050068-002 ............................. Nut .......................................................................................................... 2 35 .................... 061002-007 ............................. Clamp ..................................................................................................... 3 050025-015 ............................. Screw ...................................................................................................... 3 050068-001 ............................. Nut .......................................................................................................... 3 061002-007 ............................. Clamp ..................................................................................................... 1 050008-010 ............................. Nut .......................................................................................................... 1 36 .................... 811624 .................................... Bracket ................................................................................................... 1 37 .................... 806895-003 ............................. Fan Assembly ......................................................................................... 1 807654-003 ............................. Fan .................................................................................................... 1 792880-001 ............................. Pin Housing 2-way ............................................................................ 1 792882 ..................................... Pin Insert .......................................................................................... 2 793090-001 ............................. Anti-backout ...................................................................................... 1 38 .................... 050005-003 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Adhesive ................................................................................................. AR 39 .................... 050008-001 ............................. Nut .......................................................................................................... 4
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-4.0-1720
REV. 3 02/03
39
ELECTRICAL PARTS
M1549 MP-4.0-1720
40M1.0-0000-00040
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
ELECTRICAL PARTS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
* ..................... 805855-001 ............................. Lift Limit Switch Assembly (included 27-31) ........................................ 1 * ..................... 805855-003 ............................. Lift Limit Switch Assembly (included 27-31/Freezer/Corrosion) .......... 1 Not illustrated 811668 .................................... Main Harness ......................................................................................... 1 811837 .................................... Main Harness (Fix Platform) .................................................................. 1
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-4.0-1720
REV. 3 02/03
41
CONTACTOR
$
#
"
!
M0623 MP-4.4-1720
42M1.0-0000-00042
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
CONTACTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 802820 .................................... Contactor-Main/Pump ............................................................................ 2 1 ........................... 803689 ..................................... Contact ............................................................................................. 4 2 ........................... 803690 ..................................... Movable contact ............................................................................... 2 3 ........................... 803691 ..................................... Bobbin ............................................................................................... 2 4 ........................... 803692-001 ............................. Spring ............................................................................................... 2 5 ........................... 803693 ..................................... Cover ................................................................................................ 2 6 ........................... 803694 ..................................... Screw ................................................................................................ 4 804387 .................................... Contactor-Main/Pump Assembly (Freezer/Corrosion) .......................... 2
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-4.4-1720
43
CONTROL HANDLE
M1513 MP-4.5-1720
44M1.0-0000-00044
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
CONTROL HANDLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805713-003 ............................. Control Handle ....................................................................................... 1 805713-004 ............................. Control Handle (Freezer/Corrosion) ...................................................... 1 805713-009 ............................. Control Handle (fixed Platform) ............................................................. 1 805713-010 ............................. Control Handle (fixed Platform/Freezer/Corrosion) ............................... 1 1 ........................... 804937 ..................................... Grip ................................................................................................... 1 2 ........................... 050005-087 ............................. Screw ................................................................................................ 1 3 ........................... 050005-054 ............................. Screw ................................................................................................ 1 050064-016 ............................. Screw (Freezer/Corrosion) ............................................................... 1 4 ........................... 050005-066 ............................. Screw ................................................................................................ 1 ............................ 050064-023 ............................. Screw (Freezer/Corrosion) ............................................................... 1 5 ........................... 805942 ..................................... Handle Arm ....................................................................................... 1 808701 ..................................... Handle Arm (fixed Platform) ............................................................. 1 6 ........................... 051058-001 ............................. Bushing ............................................................................................. 2 7 ........................... 803348 ..................................... Stop ................................................................................................... 1 8 ........................... 050004-010 ............................. Screw ................................................................................................ 2 050064-010 ............................. Screw (Freezer/Corrosion) ............................................................... 2 9 ........................... 803918 ..................................... Switch Assembly .............................................................................. 1 802842 ..................................... Switch .......................................................................................... 1 803450-006 .............................. Socket Housing ........................................................................... 1 116858 ..................................... Socket Crimp .............................................................................. 4 10 .......................... 050004-001 ............................. Screw ................................................................................................ 2 050064-001 ............................. Screw (Freezer/Corrosion) ............................................................... 2 11 .......................... 050005-010 ............................. Screw ................................................................................................ 4 050064-019 ............................. Screw (Freezer/Corrosion) ............................................................... 4 12 .......................... 051057-001 ............................. Spring ............................................................................................... 4 13 .......................... 803469-002 ............................. Screw ................................................................................................ 4 14 .......................... 803330 ..................................... Guide Plate ....................................................................................... 1 15 .......................... 803325 ..................................... Bellow ............................................................................................... 1 16 .......................... 802852 ..................................... Button ............................................................................................... 1 17 ............................................................................. Harness ............................................................................................ 1 18 .......................... 805832 ..................................... Cable Holder ..................................................................................... 1 051065 ..................................... Caple Clamp ..................................................................................... 1 19 .......................... 050004-038 ............................. Screw ................................................................................................ 1 050064-008 ............................. Screw (Freezer/Corrosion) ............................................................... 1 20 ............................................................................. Hup Cap (see next Page) ................................................................. 1 805867-003 ............................. Wiring/Handle Arm Assembly (included 17-18) .............................. 1 805867-004 ............................. Wiring/Handle Arm Assembly (included 17-18/Freezer/Corrosion) 1 053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-4.5-1720
REV. 1 03/02
45
CONTROL HANDLE
MP-1720-002 MP-4.5-1720
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
REV. 1 03/02
46M1.0-0000-00046
CONTROL HANDLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805868-008 ............................. Hup Cap Assembly ................................................................................ 1 805868-011 ............................. Hup Cap Assembly (Freezer/Corrosion) ............................................... 1 1 ........................... 807949-001 ............................. Hup Cap ............................................................................................ 1 2 ........................... 802855 ..................................... Button, Horn ..................................................................................... 1 3 ........................... 051057-019 ............................. Spring ............................................................................................... 2 4 ........................... 803469-014 ............................. Screw ................................................................................................ 2 5 ........................... 803347 ..................................... Holder ............................................................................................... 1 803630 ..................................... Holder (Freezer/Corrosion) .............................................................. 1 6 ........................... 050064-008 ............................. Screw ................................................................................................ 4 7 ........................... 805857 ..................................... Switch Assy Harness ....................................................................... 1 8 ........................... 804357 ..................................... Button, FWD/REW ............................................................................ 1 9 ........................... 803392 ..................................... Pin, Adjusting ................................................................................... 1 10 .......................... 811903 ..................................... Shaft ................................................................................................. 1 11 .......................... 050065-003 ............................. Washer .............................................................................................. 2 12 .......................... 803393 ..................................... Spring ............................................................................................... 1 13 .......................... 803391 ..................................... Washer .............................................................................................. 2 14 .......................... 808037 ..................................... Potentiometer ................................................................................... 1 803450-003 .............................. Pin Housing ................................................................................. 1 803450-010 .............................. Pin Crimp .................................................................................... 6 15 .......................... 803390 ..................................... Washer .............................................................................................. 1 16 .......................... 802856 ..................................... Button, U/L ........................................................................................ 1 17 .......................... 051057-020 ............................. Spring ............................................................................................... 2 18 .......................... 803640 ..................................... Pin ..................................................................................................... 1 19 .......................... 050012-074 ............................. Ring, Retaining ................................................................................. 5 20 .......................... 803641 ..................................... Pin ..................................................................................................... 2 21 .......................... 810560-002 ............................. Actuator, Horn .................................................................................. 1 22 .......................... 803635-001 ............................. Bushing ............................................................................................. 1 23 .......................... 803636 ..................................... Actuator, Upper ................................................................................ 1 24 .......................... 803633 ..................................... Actuator, Lower ................................................................................. 1 25 .......................... 050064-003 ............................. Screw ................................................................................................ 2 26 .......................... 089362 ..................................... Switch (RAS, HNS, LOS1) ............................................................... 3 803676 ..................................... Cable Assy (Freezer/Corrosion) ....................................................... 1 27 .......................... 050065-001 ............................. Washer .............................................................................................. 7 28 .......................... 050066-001 ............................. Nut .................................................................................................... 7 29 .......................... 050064-004 ............................. Screw ................................................................................................ 2 30 .......................... 805607 ..................................... Console ............................................................................................. 2 806500 ..................................... Console (Freezer/Corrosion) ............................................................ 2 31 .......................... 805869-001 ............................. Bracket, Switch ................................................................................. 1 805869-002 ............................. Bracket, Switch (Freezer/Corrosion) ................................................ 1 32 .......................... 050064-010 ............................. Screw ................................................................................................ 2 33 .......................... 050065-002 ............................. Washer .............................................................................................. 2 34 .......................... 810689 ..................................... Washer .............................................................................................. 2 35 .......................... 803469-015 ............................. Screw ................................................................................................ 4 36 .......................... 050064-005 ............................. Screw ................................................................................................ 2 050066-001 ............................. Nut .................................................................................................... 2 050065-001 ............................. Washer .............................................................................................. 4 093603 ..................................... Insulation (not shown) ...................................................................... 2 083019 ..................................... Jumper (not shown) .......................................................................... 1 053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-4.5-1720
REV. 1 03/02
47
EMERGENCY DISCONNECT/BATTERY CONNECTOR
8 1
Rear of Battery Compartment
3
2 4
7
5
6
M1551 MP-4.7-1720
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
REV. 1 03/02
48M1.0-0000-00048
EMERGENCY DISCONNECT/BATTERY CONNECTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
SBE 160 1 ..................... 045239-001-01 ........................ Emergency Disconnect .......................................................................... 1 2 ..................... 805852 .................................... Battery Connector .................................................................................. 1 3 ..................... 050005-012 ............................. Screw ...................................................................................................... 4 050068-002 ............................. Nut .......................................................................................................... 4 4 ..................... 050003-028 ............................. Screw ...................................................................................................... 2 5 ..................... 050008-015 ............................. Nut .......................................................................................................... 4 6 ..................... 050068-002 ............................. Nut .......................................................................................................... 2 7 ..................... 807845 .................................... Battery Connector Assembly ................................................................. 1 803673 ..................................... Battery Connector ............................................................................ 1 052051-008 ............................. Power Cable + .................................................................................. 1 052051-010 ............................. Power Cable - ................................................................................... 1 ...................... 805856-001 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1 LB DIN 43589 1 ..................... 045239-001-02 ........................ Emergency Disconnect .......................................................................... 1 2 ..................... 805853 .................................... Battery Connector .................................................................................. 1 3 ..................... 050007-010 ............................. Screw ...................................................................................................... 2 050008-015 ............................. Nut .......................................................................................................... 2 4 ..................... 050003-028 ............................. Screw ...................................................................................................... 4 5 ..................... 050068-002 ............................. Nut .......................................................................................................... 4 6 ..................... 050068-002 ............................. Nut .......................................................................................................... 2 7 ..................... 807843 .................................... Battery Connector Assembly ................................................................. 1 803546-004 ............................. Battery Connector ............................................................................ 1 052051-012 ............................. Power Cable + .................................................................................. 1 052051-013 ............................. Power Cable - ................................................................................... 1 ...................... 805856-002 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1 only for Australia and New Zealand 1 ..................... 045239-001-03 ........................ Emergency Disconnect .......................................................................... 2 ..................... 808728 .................................... Battery Connector .................................................................................. 1 3 ..................... 050005-012 ............................. Screw ...................................................................................................... 2 050068-002 ............................. Nut .......................................................................................................... 2 4 ..................... 050003-028 ............................. Screw ...................................................................................................... 2 5 ..................... 050068-002 ............................. Nut .......................................................................................................... 4 6 ..................... 050068-002 ............................. Nut .......................................................................................................... 2 7 ..................... 807844 .................................... Battery Connector Assembly ................................................................. 1 078723-007 ............................. Battery Connector ............................................................................ 1 052051-014 ............................. Power Cable + .................................................................................. 1 052051-015 ............................. Power Cable - ................................................................................... 1 8 ..................... 808719 .................................... Plate ....................................................................................................... 1 050003-020 ............................. Screw ...................................................................................................... 4 805856-003 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-4.7-1720
REV. 2 02/03
49
INSTRUMENT
M1561 MP-4.9-1720
50M1.0-0000-00050
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
INSTRUMENT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 115478 .................................... Lens ........................................................................................................ 1 2 ..................... 802833 .................................... Combi Instrument ................................................................................... 1 3 ..................... 804774 .................................... O-Ring .................................................................................................... 1 4 ..................... 807769 .................................... Bracket ................................................................................................... 1 5 ..................... 050025-004 ............................. Screw ...................................................................................................... 2 6 ..................... 050073-002 ............................. Spring Nut .............................................................................................. 2 7 ..................... 050068-002 ............................. Nut .......................................................................................................... 2
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-4.9-1720
51
HORN
2
1
3 4
M1552 MP-4.13-1720
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
REV. 1 02/03
52M1.0-0000-00052
HORN INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 807878-002 ............................. Horn ........................................................................................................ 1 2 ..................... 050025-004 ............................. Screw ...................................................................................................... 1 3 ..................... 050073-002 ............................. Spring Washer ........................................................................................ 1 4 ..................... 050068-002 ............................. Nut .......................................................................................................... 1
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-4.13-1720
REV. 2 02/03
53
Page intentionally left blank
Printed in Germany
54M1.0-0000-00054
SECTION 5
Printed in Germany
55
BRAKE
MP-1720-001 MP-5.6-1720
56M1.0-0000-00056
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
BRAKE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 805032 .................................... Nut .......................................................................................................... 1 2 ..................... 805026 .................................... Locking Plate .......................................................................................... 1 3 ..................... 050005-082 ............................. Screw ...................................................................................................... 3 4 ..................... 050004-037 ............................. Screw ...................................................................................................... 1 5 ..................... 050009-004 ............................. Washer ................................................................................................... 1 6 ..................... 805043 .................................... Nut .......................................................................................................... 1 7 ..................... 807763-002 ............................. Magnet .................................................................................................... 1 8 ..................... 050005-006 ............................. Screw ...................................................................................................... 2 9 ..................... 050008-008 ............................. Nut .......................................................................................................... 2 10 .................... 805025 .................................... Compression spring ............................................................................... 1 11 .................... 805228-001 ............................. Pressure Block ....................................................................................... 4 12 .................... 805228-002 ............................. Compression Spring .............................................................................. 4 13 .................... 805047 .................................... Bushing .................................................................................................. 1 14 .................... 805023 .................................... Armature plate ........................................................................................ 1 15 .................... 807763-003-01Hub ................. Nabe ....................................................................................................... 16 .................... 807763-004 ............................. Armature ................................................................................................. 1 17 .................... 805228-003 ............................. Sleeve ..................................................................................................... 3 18 .................... 807763-001 ............................. Friction plate ........................................................................................... 1 19 .................... 803450-010 ............................. Crimp Contact ........................................................................................ 4 20 .................... 803450-002 ............................. Plug ........................................................................................................ 1 21 .................... 050009-012 ............................. Washer ................................................................................................... 3 22 .................... 811839 .................................... Plug ........................................................................................................ 1 804676-003 ............................. Brake (included 1,2,4-20) ...................................................................... 1
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-5.6-1720
REV. 1 03/02
57
Page intentionally left blank
Printed in Germany
58M1.0-0000-00058
SECTION 7
Printed in Germany
59
FORK CARRIAGE Europe, Australia and New Zealand
MP-1720-006 MP-7.7-1720
60M1.0-0000-00060
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
FORK CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
Fork Carriage Assembly (singel Loadwheel/see next page) ................ 1 805921 .................................... Load (15mm) .......................................................................................... 2 805922-001 ............................. Load (20mm/RH) .................................................................................... 2 805922-002 ............................. Load (20mm/LH) .................................................................................... 2 050067-034 ............................. Screw ...................................................................................................... 4 only for New Zealand 1 ..................... 810407 .................................... Mount,Wheel .......................................................................................... 2 2 ..................... 050003-035 ............................. Screw ...................................................................................................... 4 3 ..................... 050010-023 ............................. Washer ................................................................................................... 4 4 ..................... 080191 .................................... Shaft ....................................................................................................... 6 5 ..................... 080192 .................................... Load Wheel ............................................................................................ 6 6 ..................... 060030-049 ............................. Washer ................................................................................................... 6 7 ..................... 060036-006 ............................. Roll Pin ................................................................................................... 6 810406 .................................... Mount,Wheel Assembly (included 1,4-7) ............................................... 2 only for Batterierollers 810375 .................................... Plate ....................................................................................................... 1 050003-060 ............................. Screw ...................................................................................................... 2 050068-003 ............................. Nut .......................................................................................................... 2 808244-001 ............................. Rubber Plate (50x10x435mm) ............................................................... 8 808244-002 ............................. Rubber Plate (50x8x435mm) ................................................................ 8 808244-003 ............................. Rubber Plate (50x10x108mm) .............................................................. 8 808244-004 ............................. Rubber Plate (50x8x108mm) ............................................................... 8 808391 .................................... Adhesive Tape ........................................................................................ AR
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-7.7-1720
REV. 2 02/03
61
FORK CARRIAGE Europe and Australia Fork Carriage 300Ah / single Loadwheel Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
805903-002-01
805903-003-01
805903-004-01
1125 mm
805903-002-02
805903-003-02
805903-004-02
1210 mm
805903-002-03
805903-003-03
805903-004-03 Tab001gb
Fork Carriage 300Ah / single Loadwheel with Battery Rolleers Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
808296-002-01
808296-003-01
808296-004-01
1125 mm
808296-002-02
808296-003-02
808296-004-02
1210 mm
808296-002-03
808296-003-03
808296-004-03 Tab002gb
MP-7.7-1720
62M1.0-0000-00062
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
FORK CARRIAGE New Zealand Fork Carriage 300Ah / single Loadwheel Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
805903-102-01
805903-103-01
805903-104-01
1125 mm
805903-102-02
805903-103-02
805903-104-02
1210 mm
805903-102-03
805903-103-03
805903-104-03 Tab003gb
Fork Carriage 300Ah / single Loadwheel with Battery Rolleers Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
808296-102-01
808296-103-01
808296-104-01
1125 mm
808296-102-02
808296-103-02
808296-104-02
1210 mm
808296-102-03
808296-103-03
808296-104-03 Tab004gb
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-7.7-1720
63
FORK CARRIAGE Europe, Australia and New Zealand
M1544 MP-7.7-1720
64M1.0-0000-00064
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
FORK CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
Fork Carriage Assembly, Tandem Loadwheel (see next page) ............ 1 805921 .................................... Load (15mm) .......................................................................................... 2 805922-001 ............................. Load (20mm/RH) .................................................................................... 2 805922-002 ............................. Load (20mm/LH) .................................................................................... 2 050067-034 ............................. Screw ...................................................................................................... 4 only for Batterierollers 810375 .................................... Plate ....................................................................................................... 1 050003-060 ............................. Screw ...................................................................................................... 2 050068-003 ............................. Nut .......................................................................................................... 2 808244-001 ............................. Rubber Plate (50x10x435mm) ............................................................... 8 808244-002 ............................. Rubber Plate (50x8x435mm) ................................................................ 8 808244-003 ............................. Rubber Plate (50x10x108mm) .............................................................. 8 808244-004 ............................. Rubber Plate (50x8x108mm) ............................................................... 8 808391 .................................... Adhesive Tape ........................................................................................ AR
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-7.7-1720
REV. 2 02/03
65
FORK CARRIAGE Europe, Australia and New Zealand Fork Carriage 300Ah / tandem Loadwheel Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
808168-002-01
808168-003-01
808168-004-01
1125 mm
808168-002-02
808168-003-02
808168-004-02
1210 mm
808168-002-03
808168-003-03
808168-004-03 Tab005gb
Fork Carriage 300Ah / tandem Loadwheel with Battery Rolleers Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
808011-002-01
808011-003-01
808011-004-01
1125 mm
808011-002-02
808011-003-02
808011-004-02
1210 mm
808011-002-03
808011-003-03
808011-004-03 Tab006gb
MP-7.7-1720
66M1.0-0000-00066
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
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67
LIFT STRUCTURE 1 3
4
2
7
4 1
6
3
10 8
1 10
5
2
Load Roller, single
6 11 11
1
8
10
6 9 1 1 6
9 6
6 12
23
6 10
24
25 13
10
1
6
15
17
16 11
14
8
6 20 19 17
9
18
10 21 18 22
20
19
M1548 MP-7.8-1720
68M1.0-0000-00068
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
LIFT STRUCTURE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ........................................................................ Lift Structure ........................................................................................... 1 1 ........................... 054011-006 ............................. Grease Nipple ................................................................................... 16 2 ........................... 805761-002 ............................. Link Upper Assembly (included1 & 3) .............................................. 2 805761-001 ............................. Link Upper ........................................................................................ 2 3 ........................... 055084-008 ............................. Bushing ............................................................................................. 4 4 ........................... 807262 ..................................... Link Upper ........................................................................................ 2 050067-023 ............................. Screw ................................................................................................ 4 050009-052 ............................. Washer .............................................................................................. 2 050000-012 ............................. Roll Pin ............................................................................................. 2 5 ........................... 805773-002-02 ........................ Link Lower Assembly (included 1 & 6/520mm Fork Spread) .......... 1 805773-002-03 ........................ Link Lower Assembly (included 1 & 6/540mm Fork Spread) .......... 1 805773-002-04 ........................ Link Lower Assembly (included 1 & 6/670mm Fork Spread) .......... 1 805773-001-02 ........................ Link Lower (520mm Fork Spread) .............................................. 1 805773-001-03 ........................ Link Lower (540mm Fork Spread) .............................................. 1 805773-001-04 ........................ Link Lower (670mm Fork Spread) .............................................. 1 6 ........................... 055084-009 ............................. Bushing ............................................................................................. 20 7 ........................... 807097 ..................................... Pin ..................................................................................................... 2 8 ........................... 045224 ..................................... Shaft ................................................................................................. 4 9 ........................... 045469 ..................................... Shaft ................................................................................................. 4 10 .......................... 050000-015 ............................. Roll Pin ............................................................................................. 8 11 .......................... 050000-017 ............................. Roll Pin ............................................................................................. 4 12 .......................... 045292-001 ............................. End Tension Bar ............................................................................... 2 13 .......................... 045482-002-04 ........................ Tension Bar Assembly (995mm Fork Lenght-300Ah) ..................... 2 045482-002-33 ........................ Tension Bar Assembly (1125mm Fork Lenght-300Ah) ................... 2 045482-002-36 ........................ Tension Bar Assembly (1210mm Fork Lenght-300Ah) ................... 2 045482-002-11 ........................ Tension Bar (995mm Fork Lenght-300Ah/Battery Rollers) ............. 2 045482-002-30 ........................ Tension Bar (1125mm Fork Lenght-300Ah/Battery Rollers) ........... 2 045482-001-21 ........................ Tension Bar (1210mm Fork Lenght-300Ah/Battery Rollers) ........... 2 14 .......................... 060021-019 ............................. Nut .................................................................................................... 2 15 .......................... 045292-002 ............................. End Tension Bar ............................................................................... 2 16 .......................... 045301-002 ............................. Riser Tandem Assembly (included 1,6 & 17) ................................... 2 045301-001 .............................. Riser (Tandem Loadwheel) ........................................................ 2 17 ................................ 804665 ..................................... Bushing (Tandem Loadwheel) .................................................... 4 18 .......................... 806510 ..................................... Plate Side (Tandem Loadwheel) ...................................................... 4 19 .......................... 050009-036 ............................. Spacer (Tandem Loadwheel) ........................................................... 4 20 .......................... 050009-023 ............................. Spacer (Tandem Loadwheel) ........................................................... AR 21 .......................... 808984-001 ............................. Load Roller (Vulkolan/Tandem Loadwheel) ..................................... 4 22 .......................... 806507 ..................................... Shaft (Tandem Loadwheel) .............................................................. 4 23 .......................... 045303-002 ............................. Riser Single Assembly (included 1 & 6) .......................................... 2 045303-001 .............................. Riser (Single Loadwheel) ........................................................... 2 24 .......................... 808909-001 ............................. Load Roller (Vulkolan/Single Loadwheel) ........................................ 2 25 .......................... 805819 ..................................... Shaft (Single Loadwheel) ................................................................. 2
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-7.8-1720
REV. 3 02/03
69
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Printed in Germany
70M1.0-0000-00070
SECTION 8
Printed in Germany
71
LIFT CYLINDER
M1435 MP-8.4-1720
72M1.0-0000-00072
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
LIFT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805600 .................................... Lift Cylinder Assembly ø60 .................................................................... 2 1 ........................... 805595 ..................................... Cylinder Tube .................................................................................... 2 2 ........................... 804766 ..................................... Guide Ring ........................................................................................ 4 3 ........................... 804760 ..................................... Seal ................................................................................................... 2 4 ........................... 804754 ..................................... Wiper ................................................................................................ 2 5 ........................... 805599 ..................................... Piston Rod ........................................................................................ 2
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-8.4-1720
73
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Printed in Germany
74M1.0-0000-00074
SECTION 9
Printed in Germany
75
PLATFORM
M1550 MP-9.0-1720
76M1.0-0000-00076
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
PLATFORM INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 810703 .................................... Platform Assembly ................................................................................. 1 807712 ..................................... Mat .................................................................................................... 1 053050-009 ............................. Adhesive Tape .................................................................................. AR 811699 ..................................... Pin ..................................................................................................... 4 2 ..................... 806094 .................................... Bush ....................................................................................................... 2 3 ..................... 806083 .................................... Sleeve ..................................................................................................... 1 4 ..................... 050017-008 ............................. Screw ...................................................................................................... 1 5 ..................... 806084-001 ............................. Spring (RH wound) ................................................................................ 1 806084-002 ............................. Spring (LH wound) ................................................................................. 1 6 ..................... 806784 .................................... Tube ........................................................................................................ 2 7 ..................... 050000-045 ............................. Pin .......................................................................................................... 1 8 ..................... 806085 .................................... Spring device ......................................................................................... 1 9 ..................... 050000-025 ............................. Pin .......................................................................................................... 3 10 .................... 806081 .................................... Shaft ....................................................................................................... 1 11* ................... 806023 .................................... Brake Lever ............................................................................................ 1 12* ................... 806024 .................................... Brake lining ............................................................................................. 1 053050-010 ............................. Adhesive ................................................................................................. AR 13 .................... 806025 .................................... Brake Ring .............................................................................................. 1 14 .................... 050017-011 ............................. Screw ...................................................................................................... 1 15 .................... 806089 .................................... Spinner ................................................................................................... 1 16 .................... 806088 .................................... Spring ..................................................................................................... 1 17 .................... 050005-037 ............................. Screw ...................................................................................................... 1 18 .................... 806504 .................................... Pin .......................................................................................................... 2 19 .................... 051053-002 ............................. Spring ..................................................................................................... 38 20 .................... 050000-002 ............................. Pin .......................................................................................................... 2 21 .................... 803619-001 ............................. Switch ..................................................................................................... 1 803310 .................................... Actuator .................................................................................................. 1 22 .................... 050004-009 ............................. Screw ...................................................................................................... 2 ...................... 050008-004 ............................. Nut .......................................................................................................... 2 23 .................... 806082 .................................... Cover ...................................................................................................... 1 24 .................... 050071-034 ............................. Screw ...................................................................................................... 4 25 .................... 050006-042 ............................. Screw ...................................................................................................... 2 * ..................... 808097 .................................... Brake Assembly (included 11 & 12) ...................................................... 1
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-9.0-1720
REV. 1 03/02
77
PLATFORM
M1546 MP-9.0-1720
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
REV. 1 03/02
78M1.0-0000-00078
PLATFORM INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 807503-001 ............................. Gate (LH) ................................................................................................ 1 807503-003 ............................. Gate (LH/only for fixed Platform) ........................................................... 1 807503-002 ............................. Gate (RH) ............................................................................................... 1 807506 .................................... Pad ......................................................................................................... 2 050071-009 ............................. Screw ...................................................................................................... 4 2 ..................... 806095 .................................... Bearing ................................................................................................... 4 3 ..................... 807497-001 ............................. Bushing (LH) .......................................................................................... 1 807497-002 ............................. Bushing (RH) .......................................................................................... 1 811700 .................................... Gong ....................................................................................................... 2 050003-010 ............................. Screw ...................................................................................................... 2 4 ..................... 050000-041 ............................. Pin .......................................................................................................... 4 5 ..................... 807493 .................................... Brake Lever Assembly ........................................................................... 2 806024 ..................................... Brake Lining ...................................................................................... 2 053050-010 ............................. Adhesive ........................................................................................... AR 6 ..................... 050006-054 ............................. Screw ...................................................................................................... 2 7 ..................... 803619-001 ............................. Switch ..................................................................................................... 2 803310 .................................... Actuator .................................................................................................. 2 8 ..................... 050004-034 ............................. Screw ...................................................................................................... 4 9 ..................... 050008-004 ............................. Nut .......................................................................................................... 4 10 .................... 807280-001 ............................. Cover (LH) .............................................................................................. 1 807280-002 ............................. Cover (RH) ............................................................................................. 1 050071-035 ............................. Screw ...................................................................................................... 2 11 .................... 050003-030 ............................. Screw ...................................................................................................... 4 12 .................... 050017-011 ............................. Screw ...................................................................................................... 2 not illustrated 806088 .................................... Spring ..................................................................................................... 2 806089 .................................... Spinner ................................................................................................... 2
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-9.0-1720
REV. 1 03/02
79
PLATFORM fixed Platform
MP-1720-005 MP-9.0-1720
80M1.0-0000-00080
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
PLATFORM INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 808320 .................................... Platform .................................................................................................. 1 2 ..................... 808482 .................................... Puffer ...................................................................................................... 2 3 ..................... 050067-044 ............................. Screw ...................................................................................................... 4 4 ..................... 808314-001 ............................. Platform Covers (LH) ............................................................................. 1 808305-001 ............................. Pad (LH) ................................................................................................. 1 808314-002 ............................. Platform Covers (RH) ............................................................................. 1 808305-002 ............................. Pad (RH) ................................................................................................. 1 053050-010 ............................. Adhesive ................................................................................................. AR 5 ..................... 050003-054 ............................. Screw ...................................................................................................... 6 6 ..................... 050068-005 ............................. Nut .......................................................................................................... 6 7 ..................... 808476 .................................... Support ................................................................................................... 1 8 ..................... 050003-034 ............................. Screw ...................................................................................................... 4 9 ..................... 808323 .................................... Floorplate ............................................................................................... 1 10 .................... 050071-034 ............................. Screw ...................................................................................................... 2 11 .................... 050003-012 ............................. Screw ...................................................................................................... 4 12 .................... 808366 .................................... Dead Man Pedal ..................................................................................... 1 13 .................... 808481-002 ............................. Mat .......................................................................................................... 1 053050-010 ............................. Adhesive ................................................................................................. AR 14 .................... 808481-001 ............................. Mat .......................................................................................................... 1 053050-010 ............................. Adhesive ................................................................................................. AR 15 .................... 808481-003 ............................. Mat .......................................................................................................... 1 053050-010 ............................. Adhesive ................................................................................................. AR 16 .................... 050071-035 ............................. Screw ...................................................................................................... 4 17 .................... 804863-001 ............................. Cage Nut ................................................................................................ 4 18* ................... 804606 .................................... Support ................................................................................................... 2 19* ................... 050009-008 ............................. Washer ................................................................................................... 8 20* ................... 050008-008 ............................. Nut .......................................................................................................... 8 21* ................... 804605 .................................... Screw ...................................................................................................... 2 22* ................... 051058-010 ............................. Bush ....................................................................................................... 4 23* ................... 051064-003 ............................. Spring ..................................................................................................... 2 24* ................... 808324 .................................... Lever ....................................................................................................... 2 25* ................... 050008-015 ............................. Nut .......................................................................................................... 2 26* ................... 804662 .................................... Axle ......................................................................................................... 2 27* ................... 050001-013 ............................. Pin .......................................................................................................... 2 28 .................... 803619-001 ............................. Switch ..................................................................................................... 1 803310 .................................... Actuator .................................................................................................. 1 29 .................... 050009-001 ............................. Washer ................................................................................................... 2 30 .................... 050004-033 ............................. Screw ...................................................................................................... 2 31 .................... 050008-004 ............................. Nut .......................................................................................................... 2 * ..................... 808327-001 ............................. Switch (LH/included 18,21-31) ............................................................. 1 * ..................... 808327-002 ............................. Switch (RH/included 18,21-27) ............................................................. 1
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-9.0-1720
81
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Printed in Germany
82M1.0-0000-00082
SECTION 10
Printed in Germany
83
LABELS AND DECALS
MP-1720-003 MP-10.9-1720
84M1.0-0000-00084
MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
LABELS AND DECALS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 808202-xxx-xx ......................... Labels & Decals ..................................................................................... 1 1 ........................... 106158-019 ............................. Crown Logo ...................................................................................... AR 2 ........................... 106158-001 ............................. Crown Logo ...................................................................................... AR 3 ........................... 869255-xxx .............................. Name Plate ....................................................................................... 1 69308 ....................................... Name Plate (Australia and New Zealand) ....................................... 1 4 ........................... 869020-xxx .............................. Decal Battery Warning ..................................................................... 1 5 ........................... 869012-xxx .............................. Decal Battery, Charger ..................................................................... 1 6 ........................... 869054-xxx .............................. Decal Operator Warning ................................................................... 1 69256 ....................................... Decal Operator Warning (Australia and New Zealand) ................... 1 xxxxxx-001 ............................... German xxxxxx-002 ............................... French xxxxxx-003 ............................... Spanish xxxxxx-004 ............................... Dutch xxxxxx-005 ............................... Italian xxxxxx-006 ............................... English xxxxxx-006 ............................... Australia and New Zealand Platform Standard xxxxxx-001-01 ......................... German xxxxxx-002-01 ......................... French xxxxxx-003-01 ......................... Spanish xxxxxx-004-01 ......................... Dutch xxxxxx-005-01 ......................... Italian xxxxxx-006-01 ......................... English xxxxxx-007-01 ......................... Australia and New Zealand Platform Battery Rollers xxxxxx-001-02 ......................... German xxxxxx-002-02 ......................... French xxxxxx-003-02 ......................... Spanish xxxxxx-004-02 ......................... Dutch xxxxxx-005-02 ......................... Italian xxxxxx-006-02 ......................... English xxxxxx-007-02 ......................... Australia and New Zealand fixed Platform xxxxxx-001-03 ......................... German xxxxxx-002-03 ......................... French xxxxxx-003-03 ......................... Spanish xxxxxx-004-03 ......................... Dutch xxxxxx-005-03 ......................... Italian xxxxxx-006-03 ......................... English xxxxxx-007-03 ......................... Australia and New Zealand fixed Platform & Battery Rollers xxxxxx-001-04 ......................... German xxxxxx-002-04 ......................... French xxxxxx-003-04 ......................... Spanish xxxxxx-004-04 ......................... Dutch xxxxxx-005-04 ......................... Italian xxxxxx-006-04 ......................... English xxxxxx-007-04 ......................... Australia and New Zealand
Always Specify Model & Serial Number MP-WP2000S-GB 02/03 • Rev. C • Printed in Germany
MP-10.9-1720
85
Page intentionally left blank
Printed in Germany
86M1.0-0000-00086