Parts Manual
WP2000 Series WP2000-GB 02/03 • Printed in Germany Order Number: 812675-006
This master maintenance manual is subject to continual updates. It is meant exclusively for businesses authorized by CROWN. It is not permitted to pass on the contents or copies thereof to third parties.
CROWN Gabelstapler GmbH & CoKG - European Headquarter Moosacher Str. 52 80809 Munich Germany Phone +49 (0)89 93 00 2 – 0 Fax +49 (0)89 93 00 2 – 133
All rights reserved under international and Pan-American Copyright Agreement. Copyright 2002 CROWN Equipment Corporation
TABLE OF CONTENT
Printed in Germany
1
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Printed in Germany
M1.0-0000-0002 M1.0-0000-0002 2
TABLE OF CONTENT Table of Content ITD – INTRODUCTION
PAGE
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
General.................................................................................. 7
SECTION 1 – COVERS
PAGE
Covers ................................................................................... 12 .............................................................. Rev.4 02/03 Covers (Batterierollers) .......................................................... 14 Caster Wheel ......................................................................... 16 ............................................................. Rev. 5 02/03
SECTION 2 – HYDRAULIC PART
PAGE
SERIAL NR. CUT
REV.
Tube/Hose Layout .................................................................. 20 .............................................................. Rev.2 10/00 Pump Motor and Pump .......................................................... 22 .............................................................. Rev.2 02/03
SECTION 3 – DRIVE UNIT
PAGE
SERIAL NR. CUT
REV.
Drive Unit ............................................................................... 26 .............................................................. Rev.2 02/03 Drive Motor ............................................................................ 28 Knuckle .................................................................................. 30 .............................................................. Rev.1 03/02
SECTION 4 – ELECTRICAL
PAGE
SERIAL NR. CUT
REV.
Elektrical Parts ...................................................................... 34 ............................................................. Rev. 1 02/03 Contactor ............................................................................... 36 Control Handle ...................................................................... 38,40 ......................................................... Rev.2 03/02 Emergency Disconnect/Battery Connector ............................ 42 .............................................................. Rev.1 03/02 Charger ................................................................................. 44 .............................................................. Rev.2 02/03 Instrument ............................................................................. 46 .............................................................. Rev.3 02/03 Horn ...................................................................................... 48 .............................................................. Rev.2 03/02
SECTION5 – BRAKE SYSTEM
PAGE
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
Brake ..................................................................................... 52
SECTION 7 – MAST-/LIFT STRUCTURE
PAGE
Fork Carriage (single Loadwheel) .......................................... 56,58 ......................................................... Rev.2 03/02 Fork Carriage (tandem Loadwheel) ....................................... 60,62 ......................................................... Rev.2 03/02 Lift Stucture ........................................................................... 64 .............................................................. Rev.3 02/03
SECTION 8 – CYLINDER
PAGE
SERIAL NR. CUT
REV.
SERIAL NR. CUT
REV.
Lift Cylinder ........................................................................... 68
SECTION10 – MISCELLANEOUS SERVICE INF.
PAGE
Labels and Decals ................................................................. 72 ............................................................. Rev. 1 03/02
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
M/P-IDX-1720 REV. 5 02/03 M1.0-0000-0003 33
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Printed in Germany
4
INTRODUCTION
Printed in Germany
5
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Printed in Germany
M1.0-0000-0006 M1.0-0000-0006 6
INTRODUCTION Important customer information
Ordering Spare Parts
To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.
Spare parts can be ordered by quoting: ●
The truck specification number
Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.
●
The truck model number
●
The truck serial number
If you wish to have your own technicians trained, please contact Crown for relevant training courses.
Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ●
The net weight and position of attachments may considerably affect the capacity and other truck characteristics.
●
Changing the electrical system or adding electrically operated components may result in operating faults.
This information can be found on the truck's data plate. Only if this information is provided can the order be processed quickly, correctly and reliably. Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:
CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133
Modifications which have not been assessed may result in fatal accidents!
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
M/P-ITD-1720
M1.0-0000-0007 77
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Printed in Germany
8
PARTS
Printed in Germany
9
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Printed in Germany
10M1.0-0000-00010
SECTION 1
Printed in Germany
11
COVERS 2 1
Rear of Battery Compartment
27 3 4 18 17
4 26
25
29 24
28
Knuckle
16
23
8
23 6
22
21
19
9 11
30
20
12 10 14
8
15 14
15
11
12
13
7
5
M1443 MP-1.0-1720
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
REV.2 10/00
12M1.0-0000-00012
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 813237 .................................... Knuckle Cover ........................................................................................ 1 2 ..................... 050005-086 ............................. Screw ...................................................................................................... 2 3 ..................... 813240-002 ............................. Cover (with Charger) .............................................................................. 1 813238-002 ............................. Cover (without Charger) ......................................................................... 1 4 ..................... 050003-065 ............................. Screw ...................................................................................................... 4 5 ..................... 805825-001 ............................. Nut .......................................................................................................... 3 6 ..................... 045271-001 ............................. Cover (without Charger) ......................................................................... 1 045271-002 ............................. Cover (with Charger) .............................................................................. 1 045271-003 ............................. Cover (with Charger/UK-Plug) ............................................................... 1 808952 .................................... PVC Plate ............................................................................................... 1 053050-022 ............................. Adhesive ................................................................................................. AR 7 ..................... 045240-002 ............................. Cover ...................................................................................................... 1 8 ..................... 050077-014 ............................. Screw ...................................................................................................... 2 9 ..................... 109127-001 ............................. Clip Arrow Indicator (Green) .................................................................. 1 10 .................... 109127-003 ............................. Clip Arrow Indicator (Red) ..................................................................... 1 11 .................... 807103 .................................... Spacer .................................................................................................... 2 12 .................... 805820 .................................... Spacer .................................................................................................... 2 13 .................... 804863-002 ............................. Nut .......................................................................................................... 2 14 .................... 805818 .................................... Spacer .................................................................................................... 6 15 .................... 803469-007 ............................. Screw ...................................................................................................... 6 16 .................... 045314-001 ............................. Cover (2.0t) ............................................................................................ 1 045314-002 ............................. Cover (1.6t) ............................................................................................ 1 17 .................... 805845 .................................... Plate (2.0t) .............................................................................................. 1 18 .................... 805814 .................................... Spring (2.0t) ........................................................................................... 1 19 .................... 050067-011 ............................. Screw (2.0t) ............................................................................................ 2 20 .................... 805828 .................................... Support (2.0t) ......................................................................................... 1 805829 .................................... Support (1.6t) ......................................................................................... 1 21 .................... 050072-007 ............................. Screw ...................................................................................................... 2 22 .................... 805813 .................................... Wedge .................................................................................................... 1 23 .................... 051057-013 ............................. Spring ..................................................................................................... 2 24 .................... 050068-003 ............................. Nut .......................................................................................................... 2 25 .................... 805816-001 ............................. Retainer (2.0t) ........................................................................................ 1 805816-002 ............................. Retainer (1.6t) ........................................................................................ 1 26 .................... 050025-008 ............................. Screw ...................................................................................................... 2 27 .................... 050068-003 ............................. Nut .......................................................................................................... 2 28 .................... 803469-008 ............................. Screw ...................................................................................................... 6 29 .................... 050025-001 ............................. Screw ...................................................................................................... 4 30 .................... 050068-002 ............................. Nut .......................................................................................................... 4 805796-001 ............................. Cover (included 6-14/without Charger) ................................................. 1 805796-002 ............................. Cover (included 6-14/with Charger) ....................................................... 1 805796-003 ............................. Cover (included 6-14/with Charger/UK-Plug) ........................................ 1 805793-001 ............................. Cover Assembly (2.0t/included 16-24,28-30) ........................................ 1 805799-001 ............................. Cover Assembly (1.6t/included 16,20-24,28-30) ................................... 1
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-1.0-1720
REV. 4 02/03
13
COVERS Batterierollers
MP-1720-004 MP-1.0-1720
14M1.0-0000-00014
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 810457 .................................... Cover ...................................................................................................... 1 2 ..................... 804277 .................................... Pin Drift ................................................................................................... 2 3 ..................... 050000-009 ............................. Pin .......................................................................................................... 2 4 ..................... 805845 .................................... Plate ....................................................................................................... 1 5 ..................... 805814 .................................... Spring ..................................................................................................... 1 6 ..................... 050006-022 ............................. Screw ...................................................................................................... 2 7 ..................... 808245 .................................... Locking Handle Screw ........................................................................... 1 8 ..................... 807806 .................................... Bracket ................................................................................................... 1 9 ..................... 804863-002 ............................. Nut .......................................................................................................... 1 10 .................... 808862 .................................... Plate ....................................................................................................... 1 11 .................... 050067-012 ............................. Screw ...................................................................................................... 2 12 .................... 810385 .................................... Block ....................................................................................................... 1 13 .................... 050003-035 ............................. Screw ...................................................................................................... 2 14 .................... 807830 .................................... Roller ...................................................................................................... 5 15 .................... 804681 .................................... Bearing Ball ............................................................................................ 10 16 .................... 807831 .................................... Roller Axle .............................................................................................. 5 17 .................... 810377-004 ............................. Battery Lock ........................................................................................... 1 050007-032 ............................. Screw ...................................................................................................... 2 050009-026 ............................. Washer ................................................................................................... 4 050068-004 ............................. Nut .......................................................................................................... 2 18 .................... 810377-003 ............................. Battery Lock ........................................................................................... 1 050007-032 ............................. Screw ...................................................................................................... 2 050009-026 ............................. Washer ................................................................................................... 4 050068-004 ............................. Nut .......................................................................................................... 2
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-1.0-1720
15
CASTER WHEEL
M1448 MP-1.5-1720
16M1.0-0000-00016
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
CASTER WHEEL INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805888-001 ............................. Caster Wheel (included 1-13 ) ............................................................... 2 1 ........................... 805230 ..................................... Knuckle Cover (included 6) .............................................................. 2 2 ........................... 805888-009 ............................. Axle ................................................................................................... 2 3 ........................... 050000-047 ............................. Pin ..................................................................................................... 8 4 ........................... 055002-027 ............................. Bearing, Ball ..................................................................................... 4 5 ........................... 813129 ..................................... Wheel ................................................................................................ 2 810204 ..................................... Bushing ............................................................................................. 4 6 .............................................................................. Caster Rig (see Number 1) .............................................................. 2 7 ........................... 805888-008 ............................. Axle ................................................................................................... 2 8 ........................... 051058-013 ............................. Slide Bearing .................................................................................... 4 9 ........................... 805888-002 ............................. Spring ............................................................................................... 4 10 .......................... 805888-007 ............................. Plate .................................................................................................. 2 11 .......................... 805888-011 ............................. Spring ............................................................................................... 2 12 .......................... 805888-003 ............................. Grub Screw ....................................................................................... 2 13 .......................... 050008-053 ............................. Nut .................................................................................................... 2 14 .................... 050012-048 ............................. Ring, Retaining ....................................................................................... 2 15 .................... 055002-022 ............................. Bearing, Ball ........................................................................................... 2 16 .................... 050012-049 ............................. Ring, Retaining ....................................................................................... 2 813128 .................................... Wheel (included 4 & 5) .......................................................................... 2 053002-001 ............................. Grease .................................................................................................... AR
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-1.5-1720
REV. 5 02/03
17
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Printed in Germany
18M1.0-0000-00018
SECTION 2
Printed in Germany
19
TUBE/HOSE LAYOUT
M1436 MP-2.1-1720
20M1.0-0000-00020
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
TUBE/HOSE LAYOUT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ........................................................................ Lift Cylinder (see Section 8.4) ............................................................... 2 2 ..................... 050000-027 ............................. Roll Pin ................................................................................................... 2 3 ..................... 805704 .................................... Clamp ..................................................................................................... 2 4 ..................... 064061-002 ............................. Elbow ...................................................................................................... 1 5 ..................... 054165-012 ............................. Hose ....................................................................................................... 1 6 ..................... 805777-002 ............................. Pipe ........................................................................................................ 1 7 ..................... 050025-015 ............................. Screw ...................................................................................................... 2 8 ..................... 050073-001 ............................. Spring Nut .............................................................................................. 2 9 ..................... 052072-002 ............................. Clamp Hose ............................................................................................ 2 10 .................... 050068-001 ............................. Nut .......................................................................................................... 2 11 .................... 064009-002 ............................. T-Connector ............................................................................................ 1 12 .................... 054174-001 ............................. Elbow ...................................................................................................... 1 13 .................... 054165-013 ............................. Hose ....................................................................................................... 1 14 .................... 064004-003 ............................. Connector ............................................................................................... 1
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-2.1-1720
REV. 2 10/00
21
PUMP MOTOR AND PUMP
M1442 MP-2.13-1720
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
REV. 1 02/03
22M1.0-0000-00022
PUMP MOTOR AND PUMP INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805770-001 ............................. Pump Motor and Pump (2.0t/without 27 & 28) ...................................... 1 805770-002 .............................. Pump Motor and Pump (1.6t/without 27 & 28) ...................................... 1 1* ............................................................................. Screw ................................................................................................ 4 2* ............................................................................. Washer .............................................................................................. 4 3* ............................................................................. Plug ................................................................................................... 1 4* ............................................................................. Circlip ................................................................................................ 1 5* ............................................................................. Rear Flange ...................................................................................... 1 6* ............................................................................. Insulating Cap .................................................................................. 1 7* ............................................................................. Brush Plate ....................................................................................... 1 8* .......................... 805140 ..................................... Brush Set .......................................................................................... 4 9* ............................................................................. Nut .................................................................................................... 4 10** ........................ N/A ........................................... Armature ........................................................................................... 1 11** ........................ N/A ........................................... Motor Housing .................................................................................. 1 12** ........................ N/A ........................................... Front Flange ..................................................................................... 1 13 .......................... 805144 ..................................... Coupling ............................................................................................ 1 14 .......................... 805145 ..................................... Pump Support (included 24) ............................................................ 1 15 .......................... 805146 ..................................... Pressure Relief Valve ....................................................................... 1 16 .......................... 805147 ..................................... Plug ................................................................................................... 1 17 .......................... 805148 ..................................... Plug ................................................................................................... 1 18 .......................... 805149 ..................................... Electro Poppet Valve ........................................................................ 1 19 .......................... 805150 ..................................... Flow Restrictor .................................................................................. 1 20 .......................... 805151 ..................................... Pressure Filter .................................................................................. 1 21 .......................... 805152 ..................................... Check Valve ...................................................................................... 1 22 .......................... 805153 ..................................... Return Pipe ....................................................................................... 1 23 .......................... 805154 ..................................... Auxiliary Return Line ........................................................................ 1 24 .......................... 805155 ..................................... Pump ................................................................................................. 1 805234 ..................................... Seal Kit ............................................................................................. 1 25 .......................... 805156 ..................................... Suction Pipe ..................................................................................... 1 26 .......................... 805157 ..................................... Filler Tank Assembly (included 29-33) ............................................ 1 805233-001 .............................. Filler Tank .................................................................................... 1 27 .................... 805762 .................................... Plate ....................................................................................................... 1 28 .................... 050006-051 ............................. Screw ...................................................................................................... 2 29 .................... 805233-002 ............................. O-Ring .................................................................................................... 1 30 .................... 805233-006 ............................. Reservoir Cap ........................................................................................ 1 31 .................... 805233-005 ............................. Flange .................................................................................................... 1 32 .................... 805233-003 ............................. Screw ...................................................................................................... 4 33 .................... 805233-004 ............................. Scheibe .................................................................................................. 4 053001-003 ............................. Hydraulic Oil ........................................................................................... AR 053001-009 ............................. Hydraulic Oil (Freezer/Corrosion) .......................................................... AR 805158 ..................................... Motor (included 1-12) ....................................................................... 1 * ........................... 805141 ..................................... Included 1-2 ...................................................................................... 1 * ........................... 805142 ..................................... Included 3-5 ...................................................................................... 1 * ........................... 805143 ..................................... Included 3,4,6,7,8 & 9 ...................................................................... 1 ** .................... N/A ........................................... Not available as spare part ....................................................................
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-2.13-1720
REV. 2 02/03
23
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Printed in Germany
24M1.0-0000-00024
SECTION 3
Printed in Germany
25
GEARBOX
Drive Motor
M1439 MP-3.1-1720
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
REV. 1 02/03
26M1.0-0000-00026
GEARBOX INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805844-002 ............................. Drive Unit (without 1 & 2) ....................................................................... 1 1 ........................... 050074-002 ............................. Screw ................................................................................................ 4 2 ........................... 805808 ..................................... Drive Tyre (Vulkollan) ........................................................................ 1 811535 ..................................... Drive Tyre Assembly (Rubber) ......................................................... 1 811536 ..................................... Rubber Tyre ................................................................................. 1 811537 ..................................... Wheel (only for Rubber) ............................................................. 1 806972 ..................................... Drive Tyre (Poly) ............................................................................... 1 3 ........................... 805100 ..................................... Wheel Shaft ...................................................................................... 1 4 ........................... 805110-001 ............................. Seal ................................................................................................... 1 5 ........................... 805111-001 ............................. Bearing Ball ...................................................................................... 1 6 ........................... 805112-001 ............................. Ring, Retainig ................................................................................... 1 7 ........................... 805113-001 ............................. Bushing ............................................................................................. 1 8 ........................... 805111-002 ............................. Bearing ............................................................................................. 1 9 ........................... 805101 ..................................... Transmission Case ........................................................................... 1 10 .......................... 805102 ..................................... Gear .................................................................................................. 1 11 .......................... 805114-001 ............................. Shim .................................................................................................. 5 12 .......................... 805114-002 ............................. Shim .................................................................................................. 2 13 .......................... 805112-002 ............................. Ring, Retainig ................................................................................... 1 14 .......................... 805103 ..................................... Gearbox Cover ................................................................................. 1 15 .......................... 805115-001 ............................. Screw ................................................................................................ 10 16 .......................... 805115-002 ............................. Motor Screw ...................................................................................... 2 17 .......................... 805115-003 ............................. Motor Screw ...................................................................................... 2 18 .......................... 805112-003 ............................. Ring, Retainig ................................................................................... 1 19 .......................... 805116-001 ............................. Washer .............................................................................................. 1 20 .......................... 805104 ..................................... Gear .................................................................................................. 1 21 .......................... 805112-004 ............................. Ring, Retainig ................................................................................... 1 22 .......................... 805111-003 ............................. Bearing ............................................................................................. 1 23 .......................... 805105 ..................................... Pinion ................................................................................................ 1 24 .......................... 805106 ..................................... Key .................................................................................................... 1 25 .......................... 805111-004 ............................. Bearing ............................................................................................. 1 26 .......................... 805107 ..................................... Cap ................................................................................................... 1 27 .......................... 805111-005 ............................. Bearing ............................................................................................. 1 28 .......................... 805116-002 ............................. Washer .............................................................................................. 1 29 .......................... 805117 ..................................... O-Ring .............................................................................................. 1 30 .......................... 805113-002 ............................. Bushing ............................................................................................. 1 31 .......................... 805110-002 ............................. Seal ................................................................................................... 1 32 .......................... 805118 ..................................... Ring ................................................................................................... 1 33 .......................... 805108 ..................................... Pinion ................................................................................................ 1 34 .......................... 805112-005 ............................. Ring, Retainig ................................................................................... 1 35 .......................... 805110-003 ............................. Seal ................................................................................................... 3 36 .......................... 805115-004 .............................. Screw ................................................................................................ 2 37 .......................... 805112-006 .............................. Ring, Retainig ................................................................................... 1 38 .......................... 050005-037 ............................. Screw ................................................................................................ 4 39 .......................... 805109 ..................................... Breather ............................................................................................ 1 053002-004 ............................. Transmission Oil ..................................................................................... AR 053002-006 ............................. Transmission Oil (Freezer/Corrosion) .................................................... AR
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-3.1-1720
REV. 2 02/03
27
DRIVE MOTOR
Motor Housing
Motor Housing
M1444 MP-3.2-1720
28M1.0-0000-00028
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
DRIVE MOTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805839 .................................... Drive Motor ............................................................................................. 1 1 ........................... 805136-001 ............................. Screw ................................................................................................ 4 2 ........................... 805137-001 ............................. Ring Retaining .................................................................................. 1 3 ........................... 805128 ..................................... Motor End Cover .............................................................................. 1 4 ........................... 805129 ..................................... Headband ......................................................................................... 1 5 ........................... 805130 ..................................... Brush Box ......................................................................................... 1 6 ........................... 805136-002 ............................. Screw ................................................................................................ 6 7 ........................... 805131 ..................................... Brush ................................................................................................ 4 8 ........................... 805132 ..................................... Spring ............................................................................................... 4 9 ........................... 805138 ..................................... Bearing Ball ...................................................................................... 1 10 .......................... 805137-002 ............................. Ring Retaining .................................................................................. 1 11 .......................... 805133 ..................................... Lead Assembly (included 12 & 13) .................................................. 2 12 ................................ 805136-003 .............................. Screw .......................................................................................... 8 13 ................................ 805139 ..................................... Washer ........................................................................................ 4 14 .......................... 805136-004 ............................. Screw ................................................................................................ 8 15 .......................... 805134 ..................................... Field Coil Set Assembly (included 12 & 13) .................................... 1 16 .......................... 805135 ..................................... Armature ........................................................................................... 1 17 .......................... 805126 ..................................... Key .................................................................................................... 1 18 .......................... 805127 ..................................... Key .................................................................................................... 1
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-3.2-1720
29
KNUCKLE
M1437 MP-3.3-1720
30M1.0-0000-00030
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
KNUCKLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805711-001 ............................. Knuckel (included 2-8/10-18) ................................................................. 1 805711-002 ............................. Knuckel (included 2-8/10-18 - Freezer/Corrosion) ................................ 1 1 ........................................................................ Control Handle (see Section 4.5) .......................................................... 1 2 ........................... 803013 ..................................... Spring ............................................................................................... 3 053002-001 ............................. Lubrication ........................................................................................ AR 053002-005 ............................. Lubrication (Freezer/Corrosion) ....................................................... AR 3 ........................... 803353 ..................................... Spacer .............................................................................................. 1 4 ........................... 805760 ..................................... Axle ................................................................................................... 1 5 ........................... 050000-015 ............................. Roll Pin ............................................................................................. 1 6 ........................... 805847 ..................................... Knuckel Assembly (included 7 & 8) ................................................. 1 .................................. 45215 ....................................... Knuckel ....................................................................................... 1 7 ................................. 805859 ..................................... Switch .......................................................................................... 2 .................................. 803310 ..................................... Actuator ....................................................................................... 2 8 ................................. 050004-032 .............................. Screw .......................................................................................... 4 9 ..................... 050005-061 ............................. Screw ...................................................................................................... 2 10 .......................... 805738 ..................................... Damper Sheet .................................................................................. 1 11 .......................... 050003-010 ............................. Screw ................................................................................................ 2 12 .......................... 050005-032 ............................. Screw ................................................................................................ 6 13 .......................... 45234 ....................................... Cable Protection ............................................................................... 1 14 .......................... 45317 ....................................... Nilos Ring ......................................................................................... 2 15 .......................... 45319 ....................................... Bearing ............................................................................................. 2 053002-001 ............................. Lubrication ........................................................................................ AR 053002-005 ............................. Lubrication (Freezer/Corrosion) ....................................................... AR 16 .......................... 45318 ....................................... Bearing outer race ............................................................................ 2 17 .......................... 45222 ....................................... Flange ............................................................................................... 1 ............................ 054011-006 ............................. Grease Nipple ................................................................................... 1 18 .......................... 050052-004 ............................. Pin ..................................................................................................... 2 19 .......................... 050005-037 ............................. Screw ................................................................................................ 4
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-3.3-1720
REV. 1 03/02
31
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Printed in Germany
32M1.0-0000-00032
SECTION 4
Printed in Germany
33
ELECTRICAL PARTS
M1446 MP-4.0-1720
34M1.0-0000-00034
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
ELECTRICAL PARTS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1* .................... 805757 .................................... Holder ..................................................................................................... 1 2* .................... 050025-004 ............................. Screw ...................................................................................................... 2 3* .................... 050073-002 ............................. Spring Nut .............................................................................................. 2 4* .................... 050068-002 ............................. Nut .......................................................................................................... 2 5* .................... 803310 .................................... Actuator .................................................................................................. 1 6* .................... 805864 .................................... Microswitch ............................................................................................. 1 808032 .................................... Microswitch (Freezer/Corrosion) ............................................................ 1 7* .................... 050004-032 ............................. Screw ...................................................................................................... 2 8* .................... 050008-004 ............................. Nut .......................................................................................................... 2 9 ..................... 805733 .................................... Plate ....................................................................................................... 1 10 .................... 050025-003 ............................. Screw ...................................................................................................... 3 11 .................... 050073-002 ............................. Spring Nut .............................................................................................. 3 12 .................... 050068-002 ............................. Nut .......................................................................................................... 3 13 .................... 805824 .................................... Fuse Holder ............................................................................................ 1 14 .................... 050004-022 ............................. Screw ...................................................................................................... 2 15 .................... 050068-001 ............................. Nut .......................................................................................................... 2 16 .................... 802816-005 ............................. Fuse ........................................................................................................ 1 17 .................... 050009-016 ............................. Washer ................................................................................................... 6 18 .................... 050008-051 ............................. Nut .......................................................................................................... 4 19 .................... 805780-002 ............................. Controller ................................................................................................ 1 053051-008 ............................. Heat Paste .............................................................................................. AR 20 .................... 050025-015 ............................. Screw ...................................................................................................... 4 21 .................... 050068-001 ............................. Nut .......................................................................................................... 4 22 .................... 805821 .................................... Bracket ................................................................................................... 1 23 .................... 050025-004 ............................. Screw ...................................................................................................... 2 24 .................... 050073-002 ............................. Spring Nut .............................................................................................. 2 25 .................... 050068-002 ............................. Nut .......................................................................................................... 2 26 ....................................................................... Contactor (see section 4.4) ................................................................... 2 27 .................... 050004-038 ............................. Screw ...................................................................................................... 4 050009-004 ............................. Washer ................................................................................................... 4 28 .................... 045266 .................................... Buss Bar ................................................................................................. 1 * ..................... 805855-001 ............................. Lift Limit Switch Assembly (included 1-8) .............................................. 1 * ..................... 805855-003 ............................. Lift Limit Switch Assembly (included 1-8/Freezer/Corrosion) ............... 1 Not illustrated 808276 .................................... Main Harness ......................................................................................... 1 808277-001 ............................. Main Harness (Freezer/Corrosion) ........................................................ 1 808277-002 ............................. Cable (LMS1/ Freezer/Corrosion) .......................................................... 1 061002-004 ............................. Clamp ..................................................................................................... 1 050006-015 ............................. Screw ...................................................................................................... 1 050068-001 ............................. Nut .......................................................................................................... 1
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-4.0-1720
REV. 1 02/03
35
CONTACTOR
$
#
"
!
M0623 MP-4.4-1720
36M1.0-0000-00036
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
CONTACTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 802820 .................................... Contactor-Main/Pump ............................................................................ 2 1 ........................... 803689 ..................................... Contact ............................................................................................. 4 2 ........................... 803690 ..................................... Movable contact ............................................................................... 2 3 ........................... 803691 ..................................... Bobbin ............................................................................................... 2 4 ........................... 803692-001 ............................. Spring ............................................................................................... 2 5 ........................... 803693 ..................................... Cover ................................................................................................ 2 6 ........................... 803694 ..................................... Screw ................................................................................................ 4
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-4.4-1720
37
CONTROL HANDLE
M1455 MP-4.5-1720
38M1.0-0000-00038
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
CONTROL HANDLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805713-001 ............................. Control Handle ....................................................................................... 1 805713-002 ............................. Control Handle (Freezer/Corrosion) ...................................................... 1 1 ........................... 804937 ..................................... Grip ................................................................................................... 1 2 ........................... 050005-087 ............................. Screw ................................................................................................ 1 3 ........................... 050005-054 ............................. Screw ................................................................................................ 1 050064-016 ............................. Screw (Freezer/Corrosion) ............................................................... 1 4 ........................... 050005-066 ............................. Screw ................................................................................................ 2 050064-023 ............................. Screw (Freezer/Corrosion) ............................................................... 2 5 ........................... 045322 ..................................... Handle Arm ....................................................................................... 1 6 ........................... 051058-001 ............................. Bushing ............................................................................................. 2 7 ........................... 803348 ..................................... Stop ................................................................................................... 1 8 ........................... 050004-010 ............................. Screw ................................................................................................ 2 050064-010 ............................. Screw (Freezer/Corrosion) ............................................................... 2 9 ........................... 803918 ..................................... Switch Assy ...................................................................................... 1 802842 ..................................... Switch .......................................................................................... 1 803450-006 .............................. Socket Housing ........................................................................... 1 116858 ..................................... Socket Crimp .............................................................................. 4 10 .......................... 050004-001 ............................. Screw ................................................................................................ 2 050064-001 ............................. Screw (Freezer/Corrosion) ............................................................... 2 11 .......................... 050005-010 ............................. Screw ................................................................................................ 4 050064-019 ............................. Screw (Freezer/Corrosion) ............................................................... 4 12 .......................... 051057-001 ............................. Spring ............................................................................................... 4 13 .......................... 803469-002 ............................. Screw ................................................................................................ 4 14 .......................... 803330 ..................................... Guide Plate ....................................................................................... 1 15 .......................... 803325 ..................................... Bellow ............................................................................................... 1 16 .......................... 802852 ..................................... Button ............................................................................................... 1 17 .......................... 805785 ..................................... Wiring/Handle Arm ........................................................................... 1 805860 ..................................... Wiring/Handle Arm (Freezer/Corrosion) .......................................... 1 18 .......................... 805832 ..................................... Cable Holder ..................................................................................... 1 051065 ..................................... Caple Clamp ..................................................................................... 1 19 .......................... 050004-038 ............................. Screw ................................................................................................ 1 050064-008 ............................. Screw (Freezer/Corrosion) ............................................................... 1 20 ............................................................................. Hup Cap (see next Page) ................................................................. 1 805867-001 ............................. Wiring/Handle Arm Assembly (included 17-18) .............................. 1 805867-002 ............................. Wiring/Handle Arm Assembly (included 17-18 - Freezer/Corrosion)
1
053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-4.5-1720
REV. 2 03/02
39
CONTROL HANDLE
MP-1720-002 MP-4.5-1720
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
REV. 2 03/02
40M1.0-0000-00040
CONTROL HANDLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805868-009 ............................. Hup Cap Assembly ................................................................................ 1 805868-010 ............................. Hup Cap Assembly (Freezer/Corrosion) ............................................... 1 1 ........................... 807949-001 ............................. Hup Cap ............................................................................................ 1 2 ........................... 802855 ..................................... Button, Horn ..................................................................................... 1 3 ........................... 051057-019 ............................. Spring ............................................................................................... 2 4 ........................... 803469-014 ............................. Screw ................................................................................................ 2 5 ........................... 803347 ..................................... Holder ............................................................................................... 1 803630 ..................................... Holder (Freezer/Corrosion) .............................................................. 1 6 ........................... 050064-008 ............................. Screw ................................................................................................ 2 7 ........................... 805857 ..................................... Switch Assembly Harness ................................................................ 1 8 ........................... 804357 ..................................... Button, FWD/REW ............................................................................ 1 9 ........................... 803392 ..................................... Pin, Adjusting ................................................................................... 1 10 .......................... 811903 ..................................... Shaft ................................................................................................. 1 11 .......................... 050065-003 ............................. Washer .............................................................................................. 2 12 .......................... 803393 ..................................... Spring ............................................................................................... 1 13 .......................... 803391 ..................................... Washer .............................................................................................. 2 14 .......................... 805672 ..................................... Potentiometer Assembly .................................................................. 1 803450-003 .............................. Pin Housing ................................................................................. 1 803450-010 .............................. Pin Crimp .................................................................................... 6 15 .......................... 803390 ..................................... Washer .............................................................................................. 1 16 .......................... 802856 ..................................... Button, U/L ........................................................................................ 1 17 .......................... 051057-020 ............................. Spring ............................................................................................... 2 18 .......................... 803640 ..................................... Pin ..................................................................................................... 1 19 .......................... 050012-074 ............................. Ring, Retaining ................................................................................. 5 20 .......................... 803641 ..................................... Pin ..................................................................................................... 2 21 .......................... 810560-002 ............................. Actuator, Horn .................................................................................. 1 22 .......................... 803635-001 ............................. Bushing ............................................................................................. 1 23 .......................... 803636 ..................................... Actuator, Upper ................................................................................ 1 24 .......................... 803633 ..................................... Actuator, Lower ................................................................................. 1 25 .......................... 050064-003 ............................. Screw ................................................................................................ 2 26 .......................... 089362 ..................................... Switch (RAS, HNS, LOS1) ............................................................... 3 803676 ..................................... Cable Assembly (Freezer/Corrosion) ............................................... 1 27 .......................... 050065-001 ............................. Washer .............................................................................................. 4 28 .......................... 050066-001 ............................. Nut .................................................................................................... 4 29 .......................... 050064-004 ............................. Screw ................................................................................................ 2 30 .......................... 805607 ..................................... Console ............................................................................................. 2 806500 ..................................... Console (Freezer/Corrosion) ............................................................ 2 31 .......................... 805869-001 ............................. Bracket, Switch ................................................................................. 1 805869-002 ............................. Bracket, Switch (Freezer/Corrosion) ................................................ 1 32 .......................... 050064-010 ............................. Screw ................................................................................................ 2 33 .......................... 050065-002 ............................. Washer .............................................................................................. 2 34 .......................... 810689 ..................................... Washer .............................................................................................. 2 35 .......................... 803469-015 ............................. Screw ................................................................................................ 4 36 .......................... 050064-005 ............................. Screw ................................................................................................ 2 050066-001 ............................. Nut .................................................................................................... 2 050065-001 ............................. Washer .............................................................................................. 4 093603 ..................................... Insulation (not shown) ...................................................................... 2 083019 ..................................... Jumper (not shown) .......................................................................... 1 053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-4.5-1720
REV. 2 03/02
41
EMERGENCY DISCONNECT/BATTERY CONNECTOR
7 1
Rear of Battery Compartment
3
2 4
2
5
6
M1451 MP-4.7-1720
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
REV. 1 03/02
42M1.0-0000-00042
EMERGENCY DISCONNECT/BATTERY CONNECTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
SBE 160 1 ..................... 045239-001-01 ........................ Emergency Disconnect .......................................................................... 1 2 ..................... 805852 .................................... Battery Connector .................................................................................. 1 3 ..................... 050005-012 ............................. Screw ...................................................................................................... 4 050068-002 ............................. Nut .......................................................................................................... 4 4 ..................... 050003-028 ............................. Screw ...................................................................................................... 2 5 ..................... 050008-015 ............................. Nut .......................................................................................................... 4 6 ..................... 050068-002 ............................. Nut .......................................................................................................... 2 805856-001 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1 LB DIN 43589 1 ..................... 045239-001-02 ........................ Emergency Disconnect .......................................................................... 1 2 ..................... 805853 .................................... Battery Connector .................................................................................. 1 3 ..................... 050007-010 ............................. Screw ...................................................................................................... 2 050008-015 ............................. Nut .......................................................................................................... 2 4 ..................... 050003-028 ............................. Screw ...................................................................................................... 4 6 ..................... 050068-002 ............................. Nut .......................................................................................................... 4 805856-002 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1 only for Australia and New Zealand 1 ..................... 045239-001-03 ........................ Emergency Disconnect .......................................................................... 1 2 ..................... 808728 .................................... Battery Connector .................................................................................. 1 3 ..................... 050005-012 ............................. Screw ...................................................................................................... 2 050068-002 ............................. Nut .......................................................................................................... 2 4 ..................... 050003-028 ............................. Screw ...................................................................................................... 2 6 ..................... 050068-002 ............................. Nut .......................................................................................................... 2 7 ..................... 808719 .................................... Plate ....................................................................................................... 1 050003-020 ............................. Screw ...................................................................................................... 4 805856-003 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-4.7-1720
REV. 1 03/02
43
CHARGER
M1450 MP-4.8-1720
44M1.0-0000-00044
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
CHARGER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 805834 .................................... Charger .................................................................................................. 1 810695 .................................... Charger (Australia & New Zealand) ....................................................... 1 2 ..................... 805734 .................................... Bracket ................................................................................................... 1 3 ..................... 050006-022 ............................. Screw ...................................................................................................... 4 4 ..................... 050008-015 ............................. Nut .......................................................................................................... 4 5 ..................... 050005-062 ............................. Screw ...................................................................................................... 3 804863-003 ............................. Cage Nut ................................................................................................ 3 6 ..................... 050009-013 ............................. Washer ................................................................................................... 1 7 ........................................................................ Instrument (see Section 4.9) ................................................................. 1 8 ..................... 805835-001 ............................. Plug Holder (only for BDI & BBDI Charger) ........................................... 1 810698 .................................... Plug Holder (Australia & New Zealand) ................................................. 1 9 ..................... 050004-012 ............................. Screw ...................................................................................................... 4 10 .................... 050008-001 ............................. Nut .......................................................................................................... 4 11 .................... 805843 .................................... Plug (British Standard) ........................................................................... 1 810696 .................................... Plug & Cable (Australia & New Zealand) ............................................... 1 12 .................... 805876 .................................... Bracket ................................................................................................... 1 13 .................... 050005-059 ............................. Screw ...................................................................................................... 2 050005-062 ............................. Screw ...................................................................................................... 2 14 .................... 050008-015 ............................. Nut .......................................................................................................... 2 805825-002 ............................. Nut .......................................................................................................... 2 15 .................... 805732 .................................... Panel Cable Guide ................................................................................. 1 16 .................... 050025-004 ............................. Screw ...................................................................................................... 2 17 .................... 050073-002 ............................. Washer ................................................................................................... 2 050008-015 ............................. Nut .......................................................................................................... 2 805849 .................................... Charger Assembly (included 1 & 2) ....................................................... 1 810721 .................................... Charger Assembly (Australia & New Zealand/included 1 & 2) ............. 1
Always Specify Model & Serial Number MP-4.8-1720
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
REV. 2 02/03
45
INSTRUMENT
M1449 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-4.9-1720
REV. 1 03/02
46M1.0-0000-00046
INSTRUMENT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 805979 .................................... Bracket ................................................................................................... 1 2 ..................... 050073-002 ............................. Spring Nut .............................................................................................. 2 3 ..................... 050025-004 ............................. Screw ...................................................................................................... 2 4 ..................... 050068-002 ............................. Nut .......................................................................................................... 2 5 ..................... 072708 .................................... Key Switch/Key and Nut ......................................................................... 1 107151-001 ............................. Key .......................................................................................................... 1 6 ..................... 802833 .................................... Combi Instrument ................................................................................... 1 106288 .................................... Discharge Meter ..................................................................................... 1 803678-012 ............................. Terminal Tabs ......................................................................................... 2 805862 .................................... Cable (only for BDI and BDI Charger) ................................................... 1 7 ..................... 805771 .................................... Clip ......................................................................................................... 1 8 ..................... 805752 .................................... Fuse Holder ............................................................................................ 2 805751-001 ............................. Fuse 10A ................................................................................................ 1 805751-002 ............................. Fuse 2A (Freezer/Corrosion) ................................................................. 1 Not illustrated 805892 .................................... Thermostat (Freezer/Corrosion) ............................................................ 1 050004-025 ............................. Screw (Freezer/Corrosion) ..................................................................... 2 050008-004 ............................. Nut (Freezer/Corrosion) ......................................................................... 2
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-4.9-1720
REV. 3 02/03
47
HORN
M1447 MP-4.13-1720
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
REV. 2 03/02
48M1.0-0000-00048
HORN INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 078708-002 ............................. Horn ........................................................................................................ 1 2 ..................... 050025-008 ............................. Screw ...................................................................................................... 1 3 ..................... 050073-003 ............................. Spring Nut .............................................................................................. 1 4 ..................... 050068-003 ............................. Nut .......................................................................................................... 1
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-4.13-1720
REV. 1 03/02
49
Page intentionally left blank
Printed in Germany
50M1.0-0000-00050
SECTION 5
Printed in Germany
51
BRAKE
M1441 MP-5.6-1720
52M1.0-0000-00052
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
BRAKE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 807102 .................................... Brake Assembly (24V) ........................................................................... 1 1 ........................... 805119 ..................................... Nut Adjusting/Pressure Block .......................................................... 1 2 ........................... 805120 ..................................... Repair Kit .......................................................................................... 1 3 ........................... 805121 ..................................... Magnet .............................................................................................. 1 4 ........................... 805122 ..................................... Ring, Retainig ................................................................................... 1 5 ........................... 805123 ..................................... Hub ................................................................................................... 1 6 ........................... 805124 ..................................... Armature Plate ................................................................................. 1 7 ........................... 807105 ..................................... Armature ........................................................................................... 1 8 ........................... 805125 ..................................... Ring, Protection ................................................................................ 1 9 ........................... 807104 ..................................... Friction Plate ..................................................................................... 1
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-5.6-1720
53
Page intentionally left blank
Printed in Germany
54M1.0-0000-00054
SECTION 7
Printed in Germany
55
FORK CARRIAGE Europe, Australia and New Zealand
MP-1720-006 MP-7.7-1720
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
REV. 1 03/02
56M1.0-0000-00056
FORK CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
Fork Carriage Assembly Singel Loadwheel (see next page) ................ 1 only for New Zealand 1 ..................... 810407 .................................... Mount,Wheel .......................................................................................... 2 2 ..................... 050003-035 ............................. Screw ...................................................................................................... 4 3 ..................... 050010-023 ............................. Washer ................................................................................................... 4 4 ..................... 80191 ....................................... Shaft ....................................................................................................... 6 5 ..................... 80192 ....................................... Load Wheel ............................................................................................ 6 6 ..................... 060030-049 ............................. Washer ................................................................................................... 6 7 ..................... 060036-006 ............................. Roll Pin ................................................................................................... 6 810406 .................................... Mount,Wheel Assembly (included 1,4-7) ............................................... 2
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-7.7-1720
REV. 2 03/02
57
FORK CARRIAGE Europe and Australia Fork Carriage 150Ah / single Loadwheel Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
045196-002-04
045196-003-04
045196-004-04
1125 mm
045196-002-05
045196-003-05
045196-004-05
1210 mm
045196-002-06
045196-003-06
045196-004-06 Tab001gb
Fork Carriage 200Ah / single Loadwheel Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
045178-002-01
045178-003-01
045178-004-01
1125 mm
045178-002-02
045178-003-02
045178-004-02
1210 mm
045178-002-03
045178-003-03
045178-004-03 Tab002gb
Fork Carriage 200Ah / single Loadwheel with Battery Rolleers Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
808295-002-01
808295-003-01
808295-004-01
1125 mm
808295-002-02
808295-003-02
808295-004-02
1210 mm
808295-002-03
808295-003-03
808295-004-03 Tab003gb
MP-7.7-1720
58M1.0-0000-00058
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
FORK CARRIAGE New Zealand Fork Carriage 150Ah / single Loadwheel Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
045196-102-04
045196-103-04
045196-104-04
1125 mm
045196-102-05
045196-103-05
045196-104-05
1210 mm
045196-102-06
045196-103-06
045196-104-06 Tab004gb
Fork Carriage 200Ah / single Loadwheel Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
045178-102-01
045178-103-01
045178-104-01
1 125 m m
045178-102-02
045178-103-02
045178-104-02
1210 mm
045178-102-03
045178-103-03
045178-104-03 Tab005gb
Fork Carriage 200Ah / single Loadwheel with Battery Rolleers Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
808295-102-01
808295-103-01
808295-104-01
1125 mm
808295-102-02
808295-103-02
808295-104-02
1210 mm
808295-102-03
808295-103-03
808295-104-03 Tab006gb
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-7.7-1720
59
FORK CARRIAGE Europe, Australia and New Zealand
M1440 MP-7.7-1720
60M1.0-0000-00060
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
FORK CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
Fork Carriage Assembly, Tandem Loadwheel (see next page) ............ 1
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-7.7-1720
REV. 2 03/02
61
FORK CARRIAGE Europe, Australia and New Zealand Fork Carriage 150Ah / tandem Loadwheel Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
805915-002-04
805915-003-04
805915-004-04
1125 mm
805915-002-05
805915-003-05
805915-004-05
1210 mm
805915-002-06
805915-003-06
805915-004-06 Tab007gb
Fork Carriage 200Ah / doppelt Loadwheel Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
805916-002-01
805916-003-01
805916-004-01
1125 mm
805916-002-02
805916-003-02
805916-004-02
1210 mm
805916-002-03
805916-003-03
805916-004-03 Tab008gb
Fork Carriage 200Ah / tandem Loadwheel with Battery Rolleers Fork Lenght
Fork Spread 520 mm
540 mm
670 mm
995 mm
807822-002-01
807822-003-01
807822-004-01
1125 mm
807822-002-02
807822-003-02
807822-004-02
1210 mm
807822-002-03
807822-003-03
807822-004-03 Tab009gb
MP-7.7-1720
62M1.0-0000-00062
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
Page intentionally left blank
63
LIFT STRUCTURE
Loadwheel, tandem
M1438 MP-7.8-1720
64M1.0-0000-00064
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
LIFT STRUCTURE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 050000-015 ............................. Pin Spirol ................................................................................................ 12 2 ..................... 045433 .................................... Shaft ....................................................................................................... 2 3 ..................... 055084-008 ............................. Bushing .................................................................................................. 4 4 ..................... 054011-006 ............................. Grease Nipple ........................................................................................ 16 5 ..................... 805761-002 ............................. Link Upper Assembly (included 3 & 4/RH) ............................................ 1 805761-001 ............................. Link Upper (RH) ................................................................................ 1 6 ..................... 805754-002 ............................. Link Upper Assembly (included 3 & 4/LH) ............................................ 1 805754-001 ............................. Link Upper (LH) ................................................................................ 1 7 ..................... 805773-002-02 ........................ Link Lower Assembly (included 4 & 8/520mm Fork Spread) ................ 1 805773-002-03 ........................ Link Lower Assembly (included 4 & 8/540mm Fork Spread) ................ 1 805773-002-04 ........................ Link Lower Assembly (included 4 & 8/670mm Fork Spread) ................ 1 805773-001-02 ........................ Link Lower (520mm Fork Spread) ................................................... 1 805773-001-03 ........................ Link Lower (540mm Fork Spread) ................................................... 1 805773-001-04 ........................ Link Lower (670mm Fork Spread) ................................................... 1 8 ..................... 055084-009 ............................. Bushing .................................................................................................. 20 9 ..................... 807097 .................................... Shaft ....................................................................................................... 2 10 .................... 45224 ....................................... Shaft ....................................................................................................... 4 11 .................... 45469 ....................................... Shaft ....................................................................................................... 4 12 .................... 045292-001 ............................. End Tension Bar ..................................................................................... 2 13 .................... 045482-002-09 ........................ Tension Bar (995mm Fork Lenght-150Ah) ............................................ 2 045482-002-04 ........................ Tension Bar (1125mm Fork Lenght-150Ah) .......................................... 2 045482-002-12 ........................ Tension Bar (1210mm Fork Lenght-150Ah) .......................................... 2 045482-002-01 ........................ Tension Bar (995mm Fork Lenght-200Ah) ............................................ 2 045482-002-02 ........................ Tension Bar (1125mm Fork Lenght-200Ah) .......................................... 2 045482-002-06 ........................ Tension Bar (1210mm Fork Lenght-200Ah) .......................................... 2 045482-002-18 ........................ Tension Bar (995mm Fork Lenght-200Ah/Battery Rollers) ................... 2 045482-002-05 ........................ Tension Bar (1125mm Fork Lenght-200Ah/Battery Rollers) ................. 2 045482-001-30 ........................ Tension Bar (1210mm Fork Lenght-200Ah/Battery Rollers) ................. 2 14 .................... 060021-019 ............................. Nut .......................................................................................................... 2 15 .................... 045292-002 ............................. End Tension Bar ..................................................................................... 2 16 .................... 050000-017 ............................. Pin Spirol ................................................................................................ 4 17 .................... 805819 .................................... Axle ......................................................................................................... 2 18 .................... 808909-001 ............................. Load Roller (Vulkolan/Single Loadwheel) ............................................. 2 19 .................... 804665 .................................... Bushing (Tandem Loadwheel) ............................................................... 4 20 .................... 806510 .................................... Plate Side (Tandem Loadwheel) ............................................................ 4 21 .................... 050009-036 ............................. Spacer (Tandem Loadwheel) ................................................................. 4 22 .................... 050009-023 ............................. Spacer (Tandem Loadwheel) ................................................................. AR 23 .................... 808984-001 ............................. Load Roller (Vulkolan/Tandem Loadwheel) ........................................... 4 24 .................... 806507 .................................... Axle (Tandem Loadwheel) ..................................................................... 4 25 .................... 045303-002 ............................. Raiser Single Assembly (included 4 & 8) .............................................. 2 045303-001 ............................. Raiser Single .................................................................................... 2 045301-002 ............................. Raiser Tandem Assembly (included 4 & 8) .......................................... 2 045301-001 ............................. Raiser Tandem .................................................................................. 2
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-7.8-1720
REV. 3 02/03
65
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Printed in Germany
66M1.0-0000-00066
SECTION 8
Printed in Germany
67
LIFT CYLINDER
M1435 MP-8.4-1720
68M1.0-0000-00068
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
LIFT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805600 .................................... Lift Cylinder Assembly ø60 .................................................................... 2 1 ........................... 805595 ..................................... Cylinder Tube .................................................................................... 2 2 ........................... 804766 ..................................... Guide Ring ........................................................................................ 4 3 ........................... 804760 ..................................... Seal ................................................................................................... 2 4 ........................... 804754 ..................................... Wiper ................................................................................................ 2 5 ........................... 805599 ..................................... Piston Rod ........................................................................................ 2
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-8.4-1720
69
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Printed in Germany
70M1.0-0000-00070
SECTION 10
Printed in Germany
71
LABELS AND DECALS
M1445 MP-10.9-1720
72M1.0-0000-00072
MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
LABELS AND DECALS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 808917-xxx .............................. Labels & Decals ..................................................................................... 1 1 ........................... 106158-019 ............................. Crown Logo ...................................................................................... 3 2 ........................... 869054-xxx .............................. Decal Operator Warning ................................................................... 1 069256 ..................................... Decal Operator Warning (Australia and New Zealand) ................... 1 3 ........................... 869020-xxx .............................. Decal Battery Warning ..................................................................... 1 869020-006 ............................. Decal Battery Warning (Australia and New Zealand) ...................... 1 4 ........................... 869255-xxx .............................. Name Plate ....................................................................................... 1 069308 ..................................... Name Plate (Australia and New Zealand) ....................................... 1 5 ........................... 869036-xxx .............................. Decal No Riding ............................................................................... 1 869036-006 ............................. Decal No Riding (Australia and New Zealand) ................................ 1 6 ........................... 869012-xxx .............................. Decal Battery, Charger ..................................................................... 1 869012-006 ............................. Decal Battery, Charger (Australia and New Zealand) ..................... 1 xxxxxx-001 ............................... German xxxxxx-002 ............................... French xxxxxx-003 ............................... Spanish xxxxxx-004 ............................... Dutch xxxxxx-005 ............................... Italian xxxxxx-006 ............................... English xxxxxx-009 ............................... Australia and New Zealand
Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany
MP-10.9-1720
REV. 2 02/03
73
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Printed in Germany
74M1.0-0000-00074