Crown Forklift WP2000 Series Parts Manual - PDF DOWNLOAD

Parts Manual

WP2000 Series WP2000-GB 02/03 • Printed in Germany Order Number: 812675-006

This master maintenance manual is subject to continual updates.

It is meant exclusively for businesses authorized by CROWN. It is not permitted to pass on the contents or copies thereof to third parties.

CROWN Gabelstapler GmbH & CoKG - European Headquarter Moosacher Str. 52 80809 Munich Germany Phone +49 (0)89 93 00 2 – 0 Fax +49 (0)89 93 00 2 – 133

All rights reserved under international and Pan-American Copyright Agreement.

Copyright 2002 CROWN Equipment Corporation

TABLE OF CONTENT

Printed in Germany

1

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Printed in Germany

M1.0-0000-0002 M1.0-0000-0002 2

TABLE OF CONTENT Table of Content ITD – INTRODUCTION

PAGE

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

General.................................................................................. 7

SECTION 1 – COVERS

PAGE

Covers ................................................................................... 12 .............................................................. Rev.4 02/03 Covers (Batterierollers) .......................................................... 14 Caster Wheel ......................................................................... 16 ............................................................. Rev. 5 02/03

SECTION 2 – HYDRAULIC PART

PAGE

SERIAL NR. CUT

REV.

Tube/Hose Layout .................................................................. 20 .............................................................. Rev.2 10/00 Pump Motor and Pump .......................................................... 22 .............................................................. Rev.2 02/03

SECTION 3 – DRIVE UNIT

PAGE

SERIAL NR. CUT

REV.

Drive Unit ............................................................................... 26 .............................................................. Rev.2 02/03 Drive Motor ............................................................................ 28 Knuckle .................................................................................. 30 .............................................................. Rev.1 03/02

SECTION 4 – ELECTRICAL

PAGE

SERIAL NR. CUT

REV.

Elektrical Parts ...................................................................... 34 ............................................................. Rev. 1 02/03 Contactor ............................................................................... 36 Control Handle ...................................................................... 38,40 ......................................................... Rev.2 03/02 Emergency Disconnect/Battery Connector ............................ 42 .............................................................. Rev.1 03/02 Charger ................................................................................. 44 .............................................................. Rev.2 02/03 Instrument ............................................................................. 46 .............................................................. Rev.3 02/03 Horn ...................................................................................... 48 .............................................................. Rev.2 03/02

SECTION5 – BRAKE SYSTEM

PAGE

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

Brake ..................................................................................... 52

SECTION 7 – MAST-/LIFT STRUCTURE

PAGE

Fork Carriage (single Loadwheel) .......................................... 56,58 ......................................................... Rev.2 03/02 Fork Carriage (tandem Loadwheel) ....................................... 60,62 ......................................................... Rev.2 03/02 Lift Stucture ........................................................................... 64 .............................................................. Rev.3 02/03

SECTION 8 – CYLINDER

PAGE

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

Lift Cylinder ........................................................................... 68

SECTION10 – MISCELLANEOUS SERVICE INF.

PAGE

Labels and Decals ................................................................. 72 ............................................................. Rev. 1 03/02

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

M/P-IDX-1720 REV. 5 02/03 M1.0-0000-0003 33

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Printed in Germany

4

INTRODUCTION

Printed in Germany

5

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Printed in Germany

M1.0-0000-0006 M1.0-0000-0006 6

INTRODUCTION Important customer information

Ordering Spare Parts

To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.

Spare parts can be ordered by quoting: ●

The truck specification number

Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.

●

The truck model number

●

The truck serial number

If you wish to have your own technicians trained, please contact Crown for relevant training courses.

Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ●

The net weight and position of attachments may considerably affect the capacity and other truck characteristics.

●

Changing the electrical system or adding electrically operated components may result in operating faults.

This information can be found on the truck's data plate.

Only if this information is provided can the order be processed quickly, correctly and reliably.

Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:

CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133

Modifications which have not been assessed may result in fatal accidents!

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

M/P-ITD-1720

M1.0-0000-0007 77

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Printed in Germany

8

PARTS

Printed in Germany

9

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Printed in Germany

10M1.0-0000-00010

SECTION 1

Printed in Germany

11

COVERS 2 1

Rear of Battery Compartment

27 3 4 18 17

4 26

25

29 24

28

Knuckle

16

23

8

23 6

22

21

19

9 11

30

20

12 10 14

8

15 14

15

11

12

13

7

5

M1443 MP-1.0-1720

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

REV.2 10/00

12M1.0-0000-00012

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 813237 .................................... Knuckle Cover ........................................................................................ 1 2 ..................... 050005-086 ............................. Screw ...................................................................................................... 2 3 ..................... 813240-002 ............................. Cover (with Charger) .............................................................................. 1 813238-002 ............................. Cover (without Charger) ......................................................................... 1 4 ..................... 050003-065 ............................. Screw ...................................................................................................... 4 5 ..................... 805825-001 ............................. Nut .......................................................................................................... 3 6 ..................... 045271-001 ............................. Cover (without Charger) ......................................................................... 1 045271-002 ............................. Cover (with Charger) .............................................................................. 1 045271-003 ............................. Cover (with Charger/UK-Plug) ............................................................... 1 808952 .................................... PVC Plate ............................................................................................... 1 053050-022 ............................. Adhesive ................................................................................................. AR 7 ..................... 045240-002 ............................. Cover ...................................................................................................... 1 8 ..................... 050077-014 ............................. Screw ...................................................................................................... 2 9 ..................... 109127-001 ............................. Clip Arrow Indicator (Green) .................................................................. 1 10 .................... 109127-003 ............................. Clip Arrow Indicator (Red) ..................................................................... 1 11 .................... 807103 .................................... Spacer .................................................................................................... 2 12 .................... 805820 .................................... Spacer .................................................................................................... 2 13 .................... 804863-002 ............................. Nut .......................................................................................................... 2 14 .................... 805818 .................................... Spacer .................................................................................................... 6 15 .................... 803469-007 ............................. Screw ...................................................................................................... 6 16 .................... 045314-001 ............................. Cover (2.0t) ............................................................................................ 1 045314-002 ............................. Cover (1.6t) ............................................................................................ 1 17 .................... 805845 .................................... Plate (2.0t) .............................................................................................. 1 18 .................... 805814 .................................... Spring (2.0t) ........................................................................................... 1 19 .................... 050067-011 ............................. Screw (2.0t) ............................................................................................ 2 20 .................... 805828 .................................... Support (2.0t) ......................................................................................... 1 805829 .................................... Support (1.6t) ......................................................................................... 1 21 .................... 050072-007 ............................. Screw ...................................................................................................... 2 22 .................... 805813 .................................... Wedge .................................................................................................... 1 23 .................... 051057-013 ............................. Spring ..................................................................................................... 2 24 .................... 050068-003 ............................. Nut .......................................................................................................... 2 25 .................... 805816-001 ............................. Retainer (2.0t) ........................................................................................ 1 805816-002 ............................. Retainer (1.6t) ........................................................................................ 1 26 .................... 050025-008 ............................. Screw ...................................................................................................... 2 27 .................... 050068-003 ............................. Nut .......................................................................................................... 2 28 .................... 803469-008 ............................. Screw ...................................................................................................... 6 29 .................... 050025-001 ............................. Screw ...................................................................................................... 4 30 .................... 050068-002 ............................. Nut .......................................................................................................... 4 805796-001 ............................. Cover (included 6-14/without Charger) ................................................. 1 805796-002 ............................. Cover (included 6-14/with Charger) ....................................................... 1 805796-003 ............................. Cover (included 6-14/with Charger/UK-Plug) ........................................ 1 805793-001 ............................. Cover Assembly (2.0t/included 16-24,28-30) ........................................ 1 805799-001 ............................. Cover Assembly (1.6t/included 16,20-24,28-30) ................................... 1

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-1.0-1720

REV. 4 02/03

13

COVERS Batterierollers

MP-1720-004 MP-1.0-1720

14M1.0-0000-00014

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 810457 .................................... Cover ...................................................................................................... 1 2 ..................... 804277 .................................... Pin Drift ................................................................................................... 2 3 ..................... 050000-009 ............................. Pin .......................................................................................................... 2 4 ..................... 805845 .................................... Plate ....................................................................................................... 1 5 ..................... 805814 .................................... Spring ..................................................................................................... 1 6 ..................... 050006-022 ............................. Screw ...................................................................................................... 2 7 ..................... 808245 .................................... Locking Handle Screw ........................................................................... 1 8 ..................... 807806 .................................... Bracket ................................................................................................... 1 9 ..................... 804863-002 ............................. Nut .......................................................................................................... 1 10 .................... 808862 .................................... Plate ....................................................................................................... 1 11 .................... 050067-012 ............................. Screw ...................................................................................................... 2 12 .................... 810385 .................................... Block ....................................................................................................... 1 13 .................... 050003-035 ............................. Screw ...................................................................................................... 2 14 .................... 807830 .................................... Roller ...................................................................................................... 5 15 .................... 804681 .................................... Bearing Ball ............................................................................................ 10 16 .................... 807831 .................................... Roller Axle .............................................................................................. 5 17 .................... 810377-004 ............................. Battery Lock ........................................................................................... 1 050007-032 ............................. Screw ...................................................................................................... 2 050009-026 ............................. Washer ................................................................................................... 4 050068-004 ............................. Nut .......................................................................................................... 2 18 .................... 810377-003 ............................. Battery Lock ........................................................................................... 1 050007-032 ............................. Screw ...................................................................................................... 2 050009-026 ............................. Washer ................................................................................................... 4 050068-004 ............................. Nut .......................................................................................................... 2

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-1.0-1720

15

CASTER WHEEL

M1448 MP-1.5-1720

16M1.0-0000-00016

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

CASTER WHEEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 805888-001 ............................. Caster Wheel (included 1-13 ) ............................................................... 2 1 ........................... 805230 ..................................... Knuckle Cover (included 6) .............................................................. 2 2 ........................... 805888-009 ............................. Axle ................................................................................................... 2 3 ........................... 050000-047 ............................. Pin ..................................................................................................... 8 4 ........................... 055002-027 ............................. Bearing, Ball ..................................................................................... 4 5 ........................... 813129 ..................................... Wheel ................................................................................................ 2 810204 ..................................... Bushing ............................................................................................. 4 6 .............................................................................. Caster Rig (see Number 1) .............................................................. 2 7 ........................... 805888-008 ............................. Axle ................................................................................................... 2 8 ........................... 051058-013 ............................. Slide Bearing .................................................................................... 4 9 ........................... 805888-002 ............................. Spring ............................................................................................... 4 10 .......................... 805888-007 ............................. Plate .................................................................................................. 2 11 .......................... 805888-011 ............................. Spring ............................................................................................... 2 12 .......................... 805888-003 ............................. Grub Screw ....................................................................................... 2 13 .......................... 050008-053 ............................. Nut .................................................................................................... 2 14 .................... 050012-048 ............................. Ring, Retaining ....................................................................................... 2 15 .................... 055002-022 ............................. Bearing, Ball ........................................................................................... 2 16 .................... 050012-049 ............................. Ring, Retaining ....................................................................................... 2 813128 .................................... Wheel (included 4 & 5) .......................................................................... 2 053002-001 ............................. Grease .................................................................................................... AR

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-1.5-1720

REV. 5 02/03

17

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Printed in Germany

18M1.0-0000-00018

SECTION 2

Printed in Germany

19

TUBE/HOSE LAYOUT

M1436 MP-2.1-1720

20M1.0-0000-00020

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................................................................ Lift Cylinder (see Section 8.4) ............................................................... 2 2 ..................... 050000-027 ............................. Roll Pin ................................................................................................... 2 3 ..................... 805704 .................................... Clamp ..................................................................................................... 2 4 ..................... 064061-002 ............................. Elbow ...................................................................................................... 1 5 ..................... 054165-012 ............................. Hose ....................................................................................................... 1 6 ..................... 805777-002 ............................. Pipe ........................................................................................................ 1 7 ..................... 050025-015 ............................. Screw ...................................................................................................... 2 8 ..................... 050073-001 ............................. Spring Nut .............................................................................................. 2 9 ..................... 052072-002 ............................. Clamp Hose ............................................................................................ 2 10 .................... 050068-001 ............................. Nut .......................................................................................................... 2 11 .................... 064009-002 ............................. T-Connector ............................................................................................ 1 12 .................... 054174-001 ............................. Elbow ...................................................................................................... 1 13 .................... 054165-013 ............................. Hose ....................................................................................................... 1 14 .................... 064004-003 ............................. Connector ............................................................................................... 1

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-2.1-1720

REV. 2 10/00

21

PUMP MOTOR AND PUMP

M1442 MP-2.13-1720

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

REV. 1 02/03

22M1.0-0000-00022

PUMP MOTOR AND PUMP INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 805770-001 ............................. Pump Motor and Pump (2.0t/without 27 & 28) ...................................... 1 805770-002 .............................. Pump Motor and Pump (1.6t/without 27 & 28) ...................................... 1 1* ............................................................................. Screw ................................................................................................ 4 2* ............................................................................. Washer .............................................................................................. 4 3* ............................................................................. Plug ................................................................................................... 1 4* ............................................................................. Circlip ................................................................................................ 1 5* ............................................................................. Rear Flange ...................................................................................... 1 6* ............................................................................. Insulating Cap .................................................................................. 1 7* ............................................................................. Brush Plate ....................................................................................... 1 8* .......................... 805140 ..................................... Brush Set .......................................................................................... 4 9* ............................................................................. Nut .................................................................................................... 4 10** ........................ N/A ........................................... Armature ........................................................................................... 1 11** ........................ N/A ........................................... Motor Housing .................................................................................. 1 12** ........................ N/A ........................................... Front Flange ..................................................................................... 1 13 .......................... 805144 ..................................... Coupling ............................................................................................ 1 14 .......................... 805145 ..................................... Pump Support (included 24) ............................................................ 1 15 .......................... 805146 ..................................... Pressure Relief Valve ....................................................................... 1 16 .......................... 805147 ..................................... Plug ................................................................................................... 1 17 .......................... 805148 ..................................... Plug ................................................................................................... 1 18 .......................... 805149 ..................................... Electro Poppet Valve ........................................................................ 1 19 .......................... 805150 ..................................... Flow Restrictor .................................................................................. 1 20 .......................... 805151 ..................................... Pressure Filter .................................................................................. 1 21 .......................... 805152 ..................................... Check Valve ...................................................................................... 1 22 .......................... 805153 ..................................... Return Pipe ....................................................................................... 1 23 .......................... 805154 ..................................... Auxiliary Return Line ........................................................................ 1 24 .......................... 805155 ..................................... Pump ................................................................................................. 1 805234 ..................................... Seal Kit ............................................................................................. 1 25 .......................... 805156 ..................................... Suction Pipe ..................................................................................... 1 26 .......................... 805157 ..................................... Filler Tank Assembly (included 29-33) ............................................ 1 805233-001 .............................. Filler Tank .................................................................................... 1 27 .................... 805762 .................................... Plate ....................................................................................................... 1 28 .................... 050006-051 ............................. Screw ...................................................................................................... 2 29 .................... 805233-002 ............................. O-Ring .................................................................................................... 1 30 .................... 805233-006 ............................. Reservoir Cap ........................................................................................ 1 31 .................... 805233-005 ............................. Flange .................................................................................................... 1 32 .................... 805233-003 ............................. Screw ...................................................................................................... 4 33 .................... 805233-004 ............................. Scheibe .................................................................................................. 4 053001-003 ............................. Hydraulic Oil ........................................................................................... AR 053001-009 ............................. Hydraulic Oil (Freezer/Corrosion) .......................................................... AR 805158 ..................................... Motor (included 1-12) ....................................................................... 1 * ........................... 805141 ..................................... Included 1-2 ...................................................................................... 1 * ........................... 805142 ..................................... Included 3-5 ...................................................................................... 1 * ........................... 805143 ..................................... Included 3,4,6,7,8 & 9 ...................................................................... 1 ** .................... N/A ........................................... Not available as spare part ....................................................................

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-2.13-1720

REV. 2 02/03

23

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Printed in Germany

24M1.0-0000-00024

SECTION 3

Printed in Germany

25

GEARBOX

Drive Motor

M1439 MP-3.1-1720

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

REV. 1 02/03

26M1.0-0000-00026

GEARBOX INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 805844-002 ............................. Drive Unit (without 1 & 2) ....................................................................... 1 1 ........................... 050074-002 ............................. Screw ................................................................................................ 4 2 ........................... 805808 ..................................... Drive Tyre (Vulkollan) ........................................................................ 1 811535 ..................................... Drive Tyre Assembly (Rubber) ......................................................... 1 811536 ..................................... Rubber Tyre ................................................................................. 1 811537 ..................................... Wheel (only for Rubber) ............................................................. 1 806972 ..................................... Drive Tyre (Poly) ............................................................................... 1 3 ........................... 805100 ..................................... Wheel Shaft ...................................................................................... 1 4 ........................... 805110-001 ............................. Seal ................................................................................................... 1 5 ........................... 805111-001 ............................. Bearing Ball ...................................................................................... 1 6 ........................... 805112-001 ............................. Ring, Retainig ................................................................................... 1 7 ........................... 805113-001 ............................. Bushing ............................................................................................. 1 8 ........................... 805111-002 ............................. Bearing ............................................................................................. 1 9 ........................... 805101 ..................................... Transmission Case ........................................................................... 1 10 .......................... 805102 ..................................... Gear .................................................................................................. 1 11 .......................... 805114-001 ............................. Shim .................................................................................................. 5 12 .......................... 805114-002 ............................. Shim .................................................................................................. 2 13 .......................... 805112-002 ............................. Ring, Retainig ................................................................................... 1 14 .......................... 805103 ..................................... Gearbox Cover ................................................................................. 1 15 .......................... 805115-001 ............................. Screw ................................................................................................ 10 16 .......................... 805115-002 ............................. Motor Screw ...................................................................................... 2 17 .......................... 805115-003 ............................. Motor Screw ...................................................................................... 2 18 .......................... 805112-003 ............................. Ring, Retainig ................................................................................... 1 19 .......................... 805116-001 ............................. Washer .............................................................................................. 1 20 .......................... 805104 ..................................... Gear .................................................................................................. 1 21 .......................... 805112-004 ............................. Ring, Retainig ................................................................................... 1 22 .......................... 805111-003 ............................. Bearing ............................................................................................. 1 23 .......................... 805105 ..................................... Pinion ................................................................................................ 1 24 .......................... 805106 ..................................... Key .................................................................................................... 1 25 .......................... 805111-004 ............................. Bearing ............................................................................................. 1 26 .......................... 805107 ..................................... Cap ................................................................................................... 1 27 .......................... 805111-005 ............................. Bearing ............................................................................................. 1 28 .......................... 805116-002 ............................. Washer .............................................................................................. 1 29 .......................... 805117 ..................................... O-Ring .............................................................................................. 1 30 .......................... 805113-002 ............................. Bushing ............................................................................................. 1 31 .......................... 805110-002 ............................. Seal ................................................................................................... 1 32 .......................... 805118 ..................................... Ring ................................................................................................... 1 33 .......................... 805108 ..................................... Pinion ................................................................................................ 1 34 .......................... 805112-005 ............................. Ring, Retainig ................................................................................... 1 35 .......................... 805110-003 ............................. Seal ................................................................................................... 3 36 .......................... 805115-004 .............................. Screw ................................................................................................ 2 37 .......................... 805112-006 .............................. Ring, Retainig ................................................................................... 1 38 .......................... 050005-037 ............................. Screw ................................................................................................ 4 39 .......................... 805109 ..................................... Breather ............................................................................................ 1 053002-004 ............................. Transmission Oil ..................................................................................... AR 053002-006 ............................. Transmission Oil (Freezer/Corrosion) .................................................... AR

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-3.1-1720

REV. 2 02/03

27

DRIVE MOTOR

Motor Housing

Motor Housing

M1444 MP-3.2-1720

28M1.0-0000-00028

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

DRIVE MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 805839 .................................... Drive Motor ............................................................................................. 1 1 ........................... 805136-001 ............................. Screw ................................................................................................ 4 2 ........................... 805137-001 ............................. Ring Retaining .................................................................................. 1 3 ........................... 805128 ..................................... Motor End Cover .............................................................................. 1 4 ........................... 805129 ..................................... Headband ......................................................................................... 1 5 ........................... 805130 ..................................... Brush Box ......................................................................................... 1 6 ........................... 805136-002 ............................. Screw ................................................................................................ 6 7 ........................... 805131 ..................................... Brush ................................................................................................ 4 8 ........................... 805132 ..................................... Spring ............................................................................................... 4 9 ........................... 805138 ..................................... Bearing Ball ...................................................................................... 1 10 .......................... 805137-002 ............................. Ring Retaining .................................................................................. 1 11 .......................... 805133 ..................................... Lead Assembly (included 12 & 13) .................................................. 2 12 ................................ 805136-003 .............................. Screw .......................................................................................... 8 13 ................................ 805139 ..................................... Washer ........................................................................................ 4 14 .......................... 805136-004 ............................. Screw ................................................................................................ 8 15 .......................... 805134 ..................................... Field Coil Set Assembly (included 12 & 13) .................................... 1 16 .......................... 805135 ..................................... Armature ........................................................................................... 1 17 .......................... 805126 ..................................... Key .................................................................................................... 1 18 .......................... 805127 ..................................... Key .................................................................................................... 1

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-3.2-1720

29

KNUCKLE

M1437 MP-3.3-1720

30M1.0-0000-00030

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

KNUCKLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 805711-001 ............................. Knuckel (included 2-8/10-18) ................................................................. 1 805711-002 ............................. Knuckel (included 2-8/10-18 - Freezer/Corrosion) ................................ 1 1 ........................................................................ Control Handle (see Section 4.5) .......................................................... 1 2 ........................... 803013 ..................................... Spring ............................................................................................... 3 053002-001 ............................. Lubrication ........................................................................................ AR 053002-005 ............................. Lubrication (Freezer/Corrosion) ....................................................... AR 3 ........................... 803353 ..................................... Spacer .............................................................................................. 1 4 ........................... 805760 ..................................... Axle ................................................................................................... 1 5 ........................... 050000-015 ............................. Roll Pin ............................................................................................. 1 6 ........................... 805847 ..................................... Knuckel Assembly (included 7 & 8) ................................................. 1 .................................. 45215 ....................................... Knuckel ....................................................................................... 1 7 ................................. 805859 ..................................... Switch .......................................................................................... 2 .................................. 803310 ..................................... Actuator ....................................................................................... 2 8 ................................. 050004-032 .............................. Screw .......................................................................................... 4 9 ..................... 050005-061 ............................. Screw ...................................................................................................... 2 10 .......................... 805738 ..................................... Damper Sheet .................................................................................. 1 11 .......................... 050003-010 ............................. Screw ................................................................................................ 2 12 .......................... 050005-032 ............................. Screw ................................................................................................ 6 13 .......................... 45234 ....................................... Cable Protection ............................................................................... 1 14 .......................... 45317 ....................................... Nilos Ring ......................................................................................... 2 15 .......................... 45319 ....................................... Bearing ............................................................................................. 2 053002-001 ............................. Lubrication ........................................................................................ AR 053002-005 ............................. Lubrication (Freezer/Corrosion) ....................................................... AR 16 .......................... 45318 ....................................... Bearing outer race ............................................................................ 2 17 .......................... 45222 ....................................... Flange ............................................................................................... 1 ............................ 054011-006 ............................. Grease Nipple ................................................................................... 1 18 .......................... 050052-004 ............................. Pin ..................................................................................................... 2 19 .......................... 050005-037 ............................. Screw ................................................................................................ 4

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-3.3-1720

REV. 1 03/02

31

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Printed in Germany

32M1.0-0000-00032

SECTION 4

Printed in Germany

33

ELECTRICAL PARTS

M1446 MP-4.0-1720

34M1.0-0000-00034

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1* .................... 805757 .................................... Holder ..................................................................................................... 1 2* .................... 050025-004 ............................. Screw ...................................................................................................... 2 3* .................... 050073-002 ............................. Spring Nut .............................................................................................. 2 4* .................... 050068-002 ............................. Nut .......................................................................................................... 2 5* .................... 803310 .................................... Actuator .................................................................................................. 1 6* .................... 805864 .................................... Microswitch ............................................................................................. 1 808032 .................................... Microswitch (Freezer/Corrosion) ............................................................ 1 7* .................... 050004-032 ............................. Screw ...................................................................................................... 2 8* .................... 050008-004 ............................. Nut .......................................................................................................... 2 9 ..................... 805733 .................................... Plate ....................................................................................................... 1 10 .................... 050025-003 ............................. Screw ...................................................................................................... 3 11 .................... 050073-002 ............................. Spring Nut .............................................................................................. 3 12 .................... 050068-002 ............................. Nut .......................................................................................................... 3 13 .................... 805824 .................................... Fuse Holder ............................................................................................ 1 14 .................... 050004-022 ............................. Screw ...................................................................................................... 2 15 .................... 050068-001 ............................. Nut .......................................................................................................... 2 16 .................... 802816-005 ............................. Fuse ........................................................................................................ 1 17 .................... 050009-016 ............................. Washer ................................................................................................... 6 18 .................... 050008-051 ............................. Nut .......................................................................................................... 4 19 .................... 805780-002 ............................. Controller ................................................................................................ 1 053051-008 ............................. Heat Paste .............................................................................................. AR 20 .................... 050025-015 ............................. Screw ...................................................................................................... 4 21 .................... 050068-001 ............................. Nut .......................................................................................................... 4 22 .................... 805821 .................................... Bracket ................................................................................................... 1 23 .................... 050025-004 ............................. Screw ...................................................................................................... 2 24 .................... 050073-002 ............................. Spring Nut .............................................................................................. 2 25 .................... 050068-002 ............................. Nut .......................................................................................................... 2 26 ....................................................................... Contactor (see section 4.4) ................................................................... 2 27 .................... 050004-038 ............................. Screw ...................................................................................................... 4 050009-004 ............................. Washer ................................................................................................... 4 28 .................... 045266 .................................... Buss Bar ................................................................................................. 1 * ..................... 805855-001 ............................. Lift Limit Switch Assembly (included 1-8) .............................................. 1 * ..................... 805855-003 ............................. Lift Limit Switch Assembly (included 1-8/Freezer/Corrosion) ............... 1 Not illustrated 808276 .................................... Main Harness ......................................................................................... 1 808277-001 ............................. Main Harness (Freezer/Corrosion) ........................................................ 1 808277-002 ............................. Cable (LMS1/ Freezer/Corrosion) .......................................................... 1 061002-004 ............................. Clamp ..................................................................................................... 1 050006-015 ............................. Screw ...................................................................................................... 1 050068-001 ............................. Nut .......................................................................................................... 1

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-4.0-1720

REV. 1 02/03

35

CONTACTOR

$

#

"

!

M0623 MP-4.4-1720

36M1.0-0000-00036

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 802820 .................................... Contactor-Main/Pump ............................................................................ 2 1 ........................... 803689 ..................................... Contact ............................................................................................. 4 2 ........................... 803690 ..................................... Movable contact ............................................................................... 2 3 ........................... 803691 ..................................... Bobbin ............................................................................................... 2 4 ........................... 803692-001 ............................. Spring ............................................................................................... 2 5 ........................... 803693 ..................................... Cover ................................................................................................ 2 6 ........................... 803694 ..................................... Screw ................................................................................................ 4

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-4.4-1720

37

CONTROL HANDLE

M1455 MP-4.5-1720

38M1.0-0000-00038

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

CONTROL HANDLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 805713-001 ............................. Control Handle ....................................................................................... 1 805713-002 ............................. Control Handle (Freezer/Corrosion) ...................................................... 1 1 ........................... 804937 ..................................... Grip ................................................................................................... 1 2 ........................... 050005-087 ............................. Screw ................................................................................................ 1 3 ........................... 050005-054 ............................. Screw ................................................................................................ 1 050064-016 ............................. Screw (Freezer/Corrosion) ............................................................... 1 4 ........................... 050005-066 ............................. Screw ................................................................................................ 2 050064-023 ............................. Screw (Freezer/Corrosion) ............................................................... 2 5 ........................... 045322 ..................................... Handle Arm ....................................................................................... 1 6 ........................... 051058-001 ............................. Bushing ............................................................................................. 2 7 ........................... 803348 ..................................... Stop ................................................................................................... 1 8 ........................... 050004-010 ............................. Screw ................................................................................................ 2 050064-010 ............................. Screw (Freezer/Corrosion) ............................................................... 2 9 ........................... 803918 ..................................... Switch Assy ...................................................................................... 1 802842 ..................................... Switch .......................................................................................... 1 803450-006 .............................. Socket Housing ........................................................................... 1 116858 ..................................... Socket Crimp .............................................................................. 4 10 .......................... 050004-001 ............................. Screw ................................................................................................ 2 050064-001 ............................. Screw (Freezer/Corrosion) ............................................................... 2 11 .......................... 050005-010 ............................. Screw ................................................................................................ 4 050064-019 ............................. Screw (Freezer/Corrosion) ............................................................... 4 12 .......................... 051057-001 ............................. Spring ............................................................................................... 4 13 .......................... 803469-002 ............................. Screw ................................................................................................ 4 14 .......................... 803330 ..................................... Guide Plate ....................................................................................... 1 15 .......................... 803325 ..................................... Bellow ............................................................................................... 1 16 .......................... 802852 ..................................... Button ............................................................................................... 1 17 .......................... 805785 ..................................... Wiring/Handle Arm ........................................................................... 1 805860 ..................................... Wiring/Handle Arm (Freezer/Corrosion) .......................................... 1 18 .......................... 805832 ..................................... Cable Holder ..................................................................................... 1 051065 ..................................... Caple Clamp ..................................................................................... 1 19 .......................... 050004-038 ............................. Screw ................................................................................................ 1 050064-008 ............................. Screw (Freezer/Corrosion) ............................................................... 1 20 ............................................................................. Hup Cap (see next Page) ................................................................. 1 805867-001 ............................. Wiring/Handle Arm Assembly (included 17-18) .............................. 1 805867-002 ............................. Wiring/Handle Arm Assembly (included 17-18 - Freezer/Corrosion)

1

053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-4.5-1720

REV. 2 03/02

39

CONTROL HANDLE

MP-1720-002 MP-4.5-1720

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

REV. 2 03/02

40M1.0-0000-00040

CONTROL HANDLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 805868-009 ............................. Hup Cap Assembly ................................................................................ 1 805868-010 ............................. Hup Cap Assembly (Freezer/Corrosion) ............................................... 1 1 ........................... 807949-001 ............................. Hup Cap ............................................................................................ 1 2 ........................... 802855 ..................................... Button, Horn ..................................................................................... 1 3 ........................... 051057-019 ............................. Spring ............................................................................................... 2 4 ........................... 803469-014 ............................. Screw ................................................................................................ 2 5 ........................... 803347 ..................................... Holder ............................................................................................... 1 803630 ..................................... Holder (Freezer/Corrosion) .............................................................. 1 6 ........................... 050064-008 ............................. Screw ................................................................................................ 2 7 ........................... 805857 ..................................... Switch Assembly Harness ................................................................ 1 8 ........................... 804357 ..................................... Button, FWD/REW ............................................................................ 1 9 ........................... 803392 ..................................... Pin, Adjusting ................................................................................... 1 10 .......................... 811903 ..................................... Shaft ................................................................................................. 1 11 .......................... 050065-003 ............................. Washer .............................................................................................. 2 12 .......................... 803393 ..................................... Spring ............................................................................................... 1 13 .......................... 803391 ..................................... Washer .............................................................................................. 2 14 .......................... 805672 ..................................... Potentiometer Assembly .................................................................. 1 803450-003 .............................. Pin Housing ................................................................................. 1 803450-010 .............................. Pin Crimp .................................................................................... 6 15 .......................... 803390 ..................................... Washer .............................................................................................. 1 16 .......................... 802856 ..................................... Button, U/L ........................................................................................ 1 17 .......................... 051057-020 ............................. Spring ............................................................................................... 2 18 .......................... 803640 ..................................... Pin ..................................................................................................... 1 19 .......................... 050012-074 ............................. Ring, Retaining ................................................................................. 5 20 .......................... 803641 ..................................... Pin ..................................................................................................... 2 21 .......................... 810560-002 ............................. Actuator, Horn .................................................................................. 1 22 .......................... 803635-001 ............................. Bushing ............................................................................................. 1 23 .......................... 803636 ..................................... Actuator, Upper ................................................................................ 1 24 .......................... 803633 ..................................... Actuator, Lower ................................................................................. 1 25 .......................... 050064-003 ............................. Screw ................................................................................................ 2 26 .......................... 089362 ..................................... Switch (RAS, HNS, LOS1) ............................................................... 3 803676 ..................................... Cable Assembly (Freezer/Corrosion) ............................................... 1 27 .......................... 050065-001 ............................. Washer .............................................................................................. 4 28 .......................... 050066-001 ............................. Nut .................................................................................................... 4 29 .......................... 050064-004 ............................. Screw ................................................................................................ 2 30 .......................... 805607 ..................................... Console ............................................................................................. 2 806500 ..................................... Console (Freezer/Corrosion) ............................................................ 2 31 .......................... 805869-001 ............................. Bracket, Switch ................................................................................. 1 805869-002 ............................. Bracket, Switch (Freezer/Corrosion) ................................................ 1 32 .......................... 050064-010 ............................. Screw ................................................................................................ 2 33 .......................... 050065-002 ............................. Washer .............................................................................................. 2 34 .......................... 810689 ..................................... Washer .............................................................................................. 2 35 .......................... 803469-015 ............................. Screw ................................................................................................ 4 36 .......................... 050064-005 ............................. Screw ................................................................................................ 2 050066-001 ............................. Nut .................................................................................................... 2 050065-001 ............................. Washer .............................................................................................. 4 093603 ..................................... Insulation (not shown) ...................................................................... 2 083019 ..................................... Jumper (not shown) .......................................................................... 1 053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-4.5-1720

REV. 2 03/02

41

EMERGENCY DISCONNECT/BATTERY CONNECTOR

7 1

Rear of Battery Compartment

3

2 4

2

5

6

M1451 MP-4.7-1720

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

REV. 1 03/02

42M1.0-0000-00042

EMERGENCY DISCONNECT/BATTERY CONNECTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

SBE 160 1 ..................... 045239-001-01 ........................ Emergency Disconnect .......................................................................... 1 2 ..................... 805852 .................................... Battery Connector .................................................................................. 1 3 ..................... 050005-012 ............................. Screw ...................................................................................................... 4 050068-002 ............................. Nut .......................................................................................................... 4 4 ..................... 050003-028 ............................. Screw ...................................................................................................... 2 5 ..................... 050008-015 ............................. Nut .......................................................................................................... 4 6 ..................... 050068-002 ............................. Nut .......................................................................................................... 2 805856-001 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1 LB DIN 43589 1 ..................... 045239-001-02 ........................ Emergency Disconnect .......................................................................... 1 2 ..................... 805853 .................................... Battery Connector .................................................................................. 1 3 ..................... 050007-010 ............................. Screw ...................................................................................................... 2 050008-015 ............................. Nut .......................................................................................................... 2 4 ..................... 050003-028 ............................. Screw ...................................................................................................... 4 6 ..................... 050068-002 ............................. Nut .......................................................................................................... 4 805856-002 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1 only for Australia and New Zealand 1 ..................... 045239-001-03 ........................ Emergency Disconnect .......................................................................... 1 2 ..................... 808728 .................................... Battery Connector .................................................................................. 1 3 ..................... 050005-012 ............................. Screw ...................................................................................................... 2 050068-002 ............................. Nut .......................................................................................................... 2 4 ..................... 050003-028 ............................. Screw ...................................................................................................... 2 6 ..................... 050068-002 ............................. Nut .......................................................................................................... 2 7 ..................... 808719 .................................... Plate ....................................................................................................... 1 050003-020 ............................. Screw ...................................................................................................... 4 805856-003 ............................. Emergency Disconnect Assembly (included 1-3) ................................. 1

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-4.7-1720

REV. 1 03/02

43

CHARGER

M1450 MP-4.8-1720

44M1.0-0000-00044

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

CHARGER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 805834 .................................... Charger .................................................................................................. 1 810695 .................................... Charger (Australia & New Zealand) ....................................................... 1 2 ..................... 805734 .................................... Bracket ................................................................................................... 1 3 ..................... 050006-022 ............................. Screw ...................................................................................................... 4 4 ..................... 050008-015 ............................. Nut .......................................................................................................... 4 5 ..................... 050005-062 ............................. Screw ...................................................................................................... 3 804863-003 ............................. Cage Nut ................................................................................................ 3 6 ..................... 050009-013 ............................. Washer ................................................................................................... 1 7 ........................................................................ Instrument (see Section 4.9) ................................................................. 1 8 ..................... 805835-001 ............................. Plug Holder (only for BDI & BBDI Charger) ........................................... 1 810698 .................................... Plug Holder (Australia & New Zealand) ................................................. 1 9 ..................... 050004-012 ............................. Screw ...................................................................................................... 4 10 .................... 050008-001 ............................. Nut .......................................................................................................... 4 11 .................... 805843 .................................... Plug (British Standard) ........................................................................... 1 810696 .................................... Plug & Cable (Australia & New Zealand) ............................................... 1 12 .................... 805876 .................................... Bracket ................................................................................................... 1 13 .................... 050005-059 ............................. Screw ...................................................................................................... 2 050005-062 ............................. Screw ...................................................................................................... 2 14 .................... 050008-015 ............................. Nut .......................................................................................................... 2 805825-002 ............................. Nut .......................................................................................................... 2 15 .................... 805732 .................................... Panel Cable Guide ................................................................................. 1 16 .................... 050025-004 ............................. Screw ...................................................................................................... 2 17 .................... 050073-002 ............................. Washer ................................................................................................... 2 050008-015 ............................. Nut .......................................................................................................... 2 805849 .................................... Charger Assembly (included 1 & 2) ....................................................... 1 810721 .................................... Charger Assembly (Australia & New Zealand/included 1 & 2) ............. 1

Always Specify Model & Serial Number MP-4.8-1720

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

REV. 2 02/03

45

INSTRUMENT

M1449 MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-4.9-1720

REV. 1 03/02

46M1.0-0000-00046

INSTRUMENT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 805979 .................................... Bracket ................................................................................................... 1 2 ..................... 050073-002 ............................. Spring Nut .............................................................................................. 2 3 ..................... 050025-004 ............................. Screw ...................................................................................................... 2 4 ..................... 050068-002 ............................. Nut .......................................................................................................... 2 5 ..................... 072708 .................................... Key Switch/Key and Nut ......................................................................... 1 107151-001 ............................. Key .......................................................................................................... 1 6 ..................... 802833 .................................... Combi Instrument ................................................................................... 1 106288 .................................... Discharge Meter ..................................................................................... 1 803678-012 ............................. Terminal Tabs ......................................................................................... 2 805862 .................................... Cable (only for BDI and BDI Charger) ................................................... 1 7 ..................... 805771 .................................... Clip ......................................................................................................... 1 8 ..................... 805752 .................................... Fuse Holder ............................................................................................ 2 805751-001 ............................. Fuse 10A ................................................................................................ 1 805751-002 ............................. Fuse 2A (Freezer/Corrosion) ................................................................. 1 Not illustrated 805892 .................................... Thermostat (Freezer/Corrosion) ............................................................ 1 050004-025 ............................. Screw (Freezer/Corrosion) ..................................................................... 2 050008-004 ............................. Nut (Freezer/Corrosion) ......................................................................... 2

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-4.9-1720

REV. 3 02/03

47

HORN

M1447 MP-4.13-1720

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

REV. 2 03/02

48M1.0-0000-00048

HORN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 078708-002 ............................. Horn ........................................................................................................ 1 2 ..................... 050025-008 ............................. Screw ...................................................................................................... 1 3 ..................... 050073-003 ............................. Spring Nut .............................................................................................. 1 4 ..................... 050068-003 ............................. Nut .......................................................................................................... 1

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-4.13-1720

REV. 1 03/02

49

Page intentionally left blank

Printed in Germany

50M1.0-0000-00050

SECTION 5

Printed in Germany

51

BRAKE

M1441 MP-5.6-1720

52M1.0-0000-00052

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

BRAKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 807102 .................................... Brake Assembly (24V) ........................................................................... 1 1 ........................... 805119 ..................................... Nut Adjusting/Pressure Block .......................................................... 1 2 ........................... 805120 ..................................... Repair Kit .......................................................................................... 1 3 ........................... 805121 ..................................... Magnet .............................................................................................. 1 4 ........................... 805122 ..................................... Ring, Retainig ................................................................................... 1 5 ........................... 805123 ..................................... Hub ................................................................................................... 1 6 ........................... 805124 ..................................... Armature Plate ................................................................................. 1 7 ........................... 807105 ..................................... Armature ........................................................................................... 1 8 ........................... 805125 ..................................... Ring, Protection ................................................................................ 1 9 ........................... 807104 ..................................... Friction Plate ..................................................................................... 1

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-5.6-1720

53

Page intentionally left blank

Printed in Germany

54M1.0-0000-00054

SECTION 7

Printed in Germany

55

FORK CARRIAGE Europe, Australia and New Zealand

MP-1720-006 MP-7.7-1720

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

REV. 1 03/02

56M1.0-0000-00056

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Fork Carriage Assembly Singel Loadwheel (see next page) ................ 1 only for New Zealand 1 ..................... 810407 .................................... Mount,Wheel .......................................................................................... 2 2 ..................... 050003-035 ............................. Screw ...................................................................................................... 4 3 ..................... 050010-023 ............................. Washer ................................................................................................... 4 4 ..................... 80191 ....................................... Shaft ....................................................................................................... 6 5 ..................... 80192 ....................................... Load Wheel ............................................................................................ 6 6 ..................... 060030-049 ............................. Washer ................................................................................................... 6 7 ..................... 060036-006 ............................. Roll Pin ................................................................................................... 6 810406 .................................... Mount,Wheel Assembly (included 1,4-7) ............................................... 2

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-7.7-1720

REV. 2 03/02

57

FORK CARRIAGE Europe and Australia Fork Carriage 150Ah / single Loadwheel Fork Lenght

Fork Spread 520 mm

540 mm

670 mm

995 mm

045196-002-04

045196-003-04

045196-004-04

1125 mm

045196-002-05

045196-003-05

045196-004-05

1210 mm

045196-002-06

045196-003-06

045196-004-06 Tab001gb

Fork Carriage 200Ah / single Loadwheel Fork Lenght

Fork Spread 520 mm

540 mm

670 mm

995 mm

045178-002-01

045178-003-01

045178-004-01

1125 mm

045178-002-02

045178-003-02

045178-004-02

1210 mm

045178-002-03

045178-003-03

045178-004-03 Tab002gb

Fork Carriage 200Ah / single Loadwheel with Battery Rolleers Fork Lenght

Fork Spread 520 mm

540 mm

670 mm

995 mm

808295-002-01

808295-003-01

808295-004-01

1125 mm

808295-002-02

808295-003-02

808295-004-02

1210 mm

808295-002-03

808295-003-03

808295-004-03 Tab003gb

MP-7.7-1720

58M1.0-0000-00058

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

FORK CARRIAGE New Zealand Fork Carriage 150Ah / single Loadwheel Fork Lenght

Fork Spread 520 mm

540 mm

670 mm

995 mm

045196-102-04

045196-103-04

045196-104-04

1125 mm

045196-102-05

045196-103-05

045196-104-05

1210 mm

045196-102-06

045196-103-06

045196-104-06 Tab004gb

Fork Carriage 200Ah / single Loadwheel Fork Lenght

Fork Spread 520 mm

540 mm

670 mm

995 mm

045178-102-01

045178-103-01

045178-104-01

1 125 m m

045178-102-02

045178-103-02

045178-104-02

1210 mm

045178-102-03

045178-103-03

045178-104-03 Tab005gb

Fork Carriage 200Ah / single Loadwheel with Battery Rolleers Fork Lenght

Fork Spread 520 mm

540 mm

670 mm

995 mm

808295-102-01

808295-103-01

808295-104-01

1125 mm

808295-102-02

808295-103-02

808295-104-02

1210 mm

808295-102-03

808295-103-03

808295-104-03 Tab006gb

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-7.7-1720

59

FORK CARRIAGE Europe, Australia and New Zealand

M1440 MP-7.7-1720

60M1.0-0000-00060

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Fork Carriage Assembly, Tandem Loadwheel (see next page) ............ 1

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-7.7-1720

REV. 2 03/02

61

FORK CARRIAGE Europe, Australia and New Zealand Fork Carriage 150Ah / tandem Loadwheel Fork Lenght

Fork Spread 520 mm

540 mm

670 mm

995 mm

805915-002-04

805915-003-04

805915-004-04

1125 mm

805915-002-05

805915-003-05

805915-004-05

1210 mm

805915-002-06

805915-003-06

805915-004-06 Tab007gb

Fork Carriage 200Ah / doppelt Loadwheel Fork Lenght

Fork Spread 520 mm

540 mm

670 mm

995 mm

805916-002-01

805916-003-01

805916-004-01

1125 mm

805916-002-02

805916-003-02

805916-004-02

1210 mm

805916-002-03

805916-003-03

805916-004-03 Tab008gb

Fork Carriage 200Ah / tandem Loadwheel with Battery Rolleers Fork Lenght

Fork Spread 520 mm

540 mm

670 mm

995 mm

807822-002-01

807822-003-01

807822-004-01

1125 mm

807822-002-02

807822-003-02

807822-004-02

1210 mm

807822-002-03

807822-003-03

807822-004-03 Tab009gb

MP-7.7-1720

62M1.0-0000-00062

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

Page intentionally left blank

63

LIFT STRUCTURE

Loadwheel, tandem

M1438 MP-7.8-1720

64M1.0-0000-00064

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

LIFT STRUCTURE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 050000-015 ............................. Pin Spirol ................................................................................................ 12 2 ..................... 045433 .................................... Shaft ....................................................................................................... 2 3 ..................... 055084-008 ............................. Bushing .................................................................................................. 4 4 ..................... 054011-006 ............................. Grease Nipple ........................................................................................ 16 5 ..................... 805761-002 ............................. Link Upper Assembly (included 3 & 4/RH) ............................................ 1 805761-001 ............................. Link Upper (RH) ................................................................................ 1 6 ..................... 805754-002 ............................. Link Upper Assembly (included 3 & 4/LH) ............................................ 1 805754-001 ............................. Link Upper (LH) ................................................................................ 1 7 ..................... 805773-002-02 ........................ Link Lower Assembly (included 4 & 8/520mm Fork Spread) ................ 1 805773-002-03 ........................ Link Lower Assembly (included 4 & 8/540mm Fork Spread) ................ 1 805773-002-04 ........................ Link Lower Assembly (included 4 & 8/670mm Fork Spread) ................ 1 805773-001-02 ........................ Link Lower (520mm Fork Spread) ................................................... 1 805773-001-03 ........................ Link Lower (540mm Fork Spread) ................................................... 1 805773-001-04 ........................ Link Lower (670mm Fork Spread) ................................................... 1 8 ..................... 055084-009 ............................. Bushing .................................................................................................. 20 9 ..................... 807097 .................................... Shaft ....................................................................................................... 2 10 .................... 45224 ....................................... Shaft ....................................................................................................... 4 11 .................... 45469 ....................................... Shaft ....................................................................................................... 4 12 .................... 045292-001 ............................. End Tension Bar ..................................................................................... 2 13 .................... 045482-002-09 ........................ Tension Bar (995mm Fork Lenght-150Ah) ............................................ 2 045482-002-04 ........................ Tension Bar (1125mm Fork Lenght-150Ah) .......................................... 2 045482-002-12 ........................ Tension Bar (1210mm Fork Lenght-150Ah) .......................................... 2 045482-002-01 ........................ Tension Bar (995mm Fork Lenght-200Ah) ............................................ 2 045482-002-02 ........................ Tension Bar (1125mm Fork Lenght-200Ah) .......................................... 2 045482-002-06 ........................ Tension Bar (1210mm Fork Lenght-200Ah) .......................................... 2 045482-002-18 ........................ Tension Bar (995mm Fork Lenght-200Ah/Battery Rollers) ................... 2 045482-002-05 ........................ Tension Bar (1125mm Fork Lenght-200Ah/Battery Rollers) ................. 2 045482-001-30 ........................ Tension Bar (1210mm Fork Lenght-200Ah/Battery Rollers) ................. 2 14 .................... 060021-019 ............................. Nut .......................................................................................................... 2 15 .................... 045292-002 ............................. End Tension Bar ..................................................................................... 2 16 .................... 050000-017 ............................. Pin Spirol ................................................................................................ 4 17 .................... 805819 .................................... Axle ......................................................................................................... 2 18 .................... 808909-001 ............................. Load Roller (Vulkolan/Single Loadwheel) ............................................. 2 19 .................... 804665 .................................... Bushing (Tandem Loadwheel) ............................................................... 4 20 .................... 806510 .................................... Plate Side (Tandem Loadwheel) ............................................................ 4 21 .................... 050009-036 ............................. Spacer (Tandem Loadwheel) ................................................................. 4 22 .................... 050009-023 ............................. Spacer (Tandem Loadwheel) ................................................................. AR 23 .................... 808984-001 ............................. Load Roller (Vulkolan/Tandem Loadwheel) ........................................... 4 24 .................... 806507 .................................... Axle (Tandem Loadwheel) ..................................................................... 4 25 .................... 045303-002 ............................. Raiser Single Assembly (included 4 & 8) .............................................. 2 045303-001 ............................. Raiser Single .................................................................................... 2 045301-002 ............................. Raiser Tandem Assembly (included 4 & 8) .......................................... 2 045301-001 ............................. Raiser Tandem .................................................................................. 2

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-7.8-1720

REV. 3 02/03

65

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Printed in Germany

66M1.0-0000-00066

SECTION 8

Printed in Germany

67

LIFT CYLINDER

M1435 MP-8.4-1720

68M1.0-0000-00068

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 805600 .................................... Lift Cylinder Assembly ø60 .................................................................... 2 1 ........................... 805595 ..................................... Cylinder Tube .................................................................................... 2 2 ........................... 804766 ..................................... Guide Ring ........................................................................................ 4 3 ........................... 804760 ..................................... Seal ................................................................................................... 2 4 ........................... 804754 ..................................... Wiper ................................................................................................ 2 5 ........................... 805599 ..................................... Piston Rod ........................................................................................ 2

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-8.4-1720

69

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Printed in Germany

70M1.0-0000-00070

SECTION 10

Printed in Germany

71

LABELS AND DECALS

M1445 MP-10.9-1720

72M1.0-0000-00072

MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

LABELS AND DECALS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 808917-xxx .............................. Labels & Decals ..................................................................................... 1 1 ........................... 106158-019 ............................. Crown Logo ...................................................................................... 3 2 ........................... 869054-xxx .............................. Decal Operator Warning ................................................................... 1 069256 ..................................... Decal Operator Warning (Australia and New Zealand) ................... 1 3 ........................... 869020-xxx .............................. Decal Battery Warning ..................................................................... 1 869020-006 ............................. Decal Battery Warning (Australia and New Zealand) ...................... 1 4 ........................... 869255-xxx .............................. Name Plate ....................................................................................... 1 069308 ..................................... Name Plate (Australia and New Zealand) ....................................... 1 5 ........................... 869036-xxx .............................. Decal No Riding ............................................................................... 1 869036-006 ............................. Decal No Riding (Australia and New Zealand) ................................ 1 6 ........................... 869012-xxx .............................. Decal Battery, Charger ..................................................................... 1 869012-006 ............................. Decal Battery, Charger (Australia and New Zealand) ..................... 1 xxxxxx-001 ............................... German xxxxxx-002 ............................... French xxxxxx-003 ............................... Spanish xxxxxx-004 ............................... Dutch xxxxxx-005 ............................... Italian xxxxxx-006 ............................... English xxxxxx-009 ............................... Australia and New Zealand

Always Specify Model & Serial Number MP-WP2000-GB 02/03 • Rev. E • Printed in Germany

MP-10.9-1720

REV. 2 02/03

73

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Printed in Germany

74M1.0-0000-00074