Crown Forklift WF3000 Series Parts Manual 812706-006 - PDF DOWNLOAD

Parts Manual

WF3000 Series Printed in Germany ● Revision Level A Order Number: 812706-006

This master manual is subject to continual updates.

It is meant exclusively for businesses authorized by CROWN. It is not permitted to pass on the contents or copies thereof to third parties.

CROWN Gabelstapler GmbH & Co. KG - European Headquarter Moosacher Str. 52 80809 Munich Germany Phone +49 (0)89 93 00 2 - 0 Fax +49 (0)89 93 00 2 - 133

All rights reserved under international and Pan-American Copyright Agreement.

Copyright 2002 CROWN Equipment Corporation

TABLE OF CONTENT

Printed in Germany

1

Page intentionally left blank

Printed in Germany

M1.0-0000-0002 M1.0-0000-0002 2

TABLE OF CONTENT Table of Content ITD – INTRODUCTION

PAGE

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

General ................................................................................. 7

SECTION 1 – COVERS

PAGE

Covers................................................................................... 12 Caster Wheel ........................................................................ 14 Load Wheel ........................................................................... 16

SECTION 2 – HYDRAULIC PART

PAGE

Tube-/Hose Layout ................................................................ 20 Hydraulic TF Mast ................................................................. 22

SECTION 3 – DRIVE UNIT

PAGE

Gearbox ................................................................................. 26 Drive Motor 0,7kW/1.0t ......................................................... 28 Drive Motor 1,4kW/1.2t ......................................................... 30 Knuckel ................................................................................. 32

SECTION 4 – ELECTRICAL

PAGE

Electrical Parts ..................................................................... 36, 38 Contactor .............................................................................. 40 Control Handle ...................................................................... 42, 44 Switch ................................................................................... 46 Charger ................................................................................. 48 Battery .................................................................................. 50 Instrument ............................................................................. 52

SECTION5 – BRAKE SYSTEM

PAGE

Brake ..................................................................................... 56

SECTION6 – STEERING

PAGE

Steering Mechanism ............................................................. 60

SECTION 7 – MAST-/LIFT STRUCTURE

PAGE

Mono Mast ............................................................................ 64 TL Mast ................................................................................. 66 TF Mast ................................................................................. 68 Fork Carriage Mono Mast ..................................................... 70 Fork Carriage TL/TF Mast 1.0t .............................................. 72 Fork Carriage TL/TF Mast 1.2t .............................................. 74 Mast Safty Screen ................................................................ 76 Load Backrest ....................................................................... 78 Yoke ...................................................................................... 80

SECTION 8 – CYLINDER

PAGE

Lift Cylinder - Mast TL ........................................................... 84 Free Lift Cylinder - Mast Mono/Mast TF ............................... 86 Lift Cylinder - Mast TF .......................................................... 88 Lift Cylinder - Mast TF .......................................................... 90

SECTION10 – MISCELLANEOUS SERVICE INF.

PAGE

Labels and Decals ................................................................. 94

MP-WF3000-GB 10/04 • Printed in Germany

MP-IDX-3300

M1.0-0000-0003 33

Page intentionally left blank

Printed in Germany

4

INTRODUCTION

Printed in Germany

5

Page intentionally left blank

Printed in Germany

M1.0-0000-0006 M1.0-0000-0006 6

INTRODUCTION Important customer information

Ordering Spare Parts

To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.

Spare parts can be ordered by quoting: ●

The truck specification number

Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.

●

The truck model number

●

The truck serial number

If you wish to have your own technicians trained, please contact Crown for relevant training courses.

Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ●

The net weight and position of attachments may considerably affect the capacity and other truck characteristics.

●

Changing the electrical system or adding electrically operated components may result in operating faults.

This information can be found on the truck's data plate.

Only if this information is provided can the order be processed quickly, correctly and reliably.

Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:

CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133

Modifications which have not been assessed may result in fatal accidents!

MP-WF3000-GB 10/04 • Printed in Germany

M/P-ITD-3300

M1.0-0000-0007 77

Page intentionally left blank

Printed in Germany

8

PARTS

Printed in Germany

9

Page intentionally left blank

Printed in Germany

10M1.0-0000-00010

SECTION 1

Printed in Germany

11

COVERS

17 18

22 21

20

19

15

12 16

13 14

3 7 6 3 12

4 10 5

13

9 2 8

1 11

MP-3300-008 MP-1.0-3300

12M1.0-0000-00012

MP-WF3000-GB 10/04 • Printed in Germany

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 811563 ..................................... Cover ...................................................................................................... 1 2 ..................... 050071-036 .............................. Screw ...................................................................................................... 2 3 ..................... 050078-010 .............................. Blind Rivet Nut ........................................................................................ 5 4 ..................... 811002-001 .............................. Cover ...................................................................................................... 1 5 ..................... 814933 ..................................... U-Hook ................................................................................................... 1 6 ..................... 813223-001 .............................. Insert ...................................................................................................... 3 7 ..................... 050005-052 .............................. Screw ...................................................................................................... 3 8 ..................... 810904-001 .............................. Cover ...................................................................................................... 1 9 ..................... 805825-001 .............................. Blind Rivet Nut ........................................................................................ 4 10 .................... 050003-067 .............................. Screw ...................................................................................................... 4 11 .................... 811112-001 .............................. Cover ...................................................................................................... 1 12 .................... 050078-009 .............................. Blind Rivet Nut ........................................................................................ 6 13 .................... 050003-068 .............................. Screw ...................................................................................................... 6 14 .................... 811112-002 .............................. Cover ...................................................................................................... 1 15 .................... 810901 ..................................... Cover ...................................................................................................... 1 16 .................... 060063-023 .............................. Screw ...................................................................................................... 3 17* ................... 814221 ..................................... Cover ...................................................................................................... 1 18* ................... 814472 ..................................... Rubber Mat ............................................................................................. 1 053050-010 .............................. Adhesive ................................................................................................. AR 19* ................... 050072-005 .............................. Screw ...................................................................................................... 2 053050-006 .............................. Adhesive ................................................................................................. AR 20* ................... 050009-056 .............................. Washer ................................................................................................... 2 21* ................... 814220 ..................................... Traction Bar ............................................................................................. 1 22* ................... 050009-015 .............................. Washer ................................................................................................... 2

* ..................... 814473 ..................................... Cover Assembly (included 17 - 22) ......................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-1.0-3300

13

CASTER WHEEL

1

2

Power Unit

3

4

5

12

6

13

14

9 10

7

11 10 8

9

MP-3300-007 MP-1.5-3300

14M1.0-0000-00014

MP-WF3000-GB 10/04 • Printed in Germany

CASTER WHEEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 811037 ..................................... Screw ...................................................................................................... 1 2 ..................... 050005-096 .............................. Screw ...................................................................................................... 1 050009-029 .............................. Washer ................................................................................................... 1 3 ..................... 810974-008 .............................. Screw ...................................................................................................... 1 4 ..................... 810974-001 .............................. Bearing Carrier ....................................................................................... 1 5 ..................... 810974-007 .............................. Cap ......................................................................................................... 1 6 ..................... 810974-002 .............................. Bearing ................................................................................................... 1 7 ..................... 810974-006 .............................. Bracket ................................................................................................... 1 8 ..................... 810974-005 .............................. Screw ...................................................................................................... 1 9 ..................... 810974-004 .............................. String Guard ............................................................................................ 2 810974-010 .............................. Washer ................................................................................................... 2 10 .................... 055002-005 .............................. Bearing Ball ............................................................................................. 2 11 .................... 810974-011 .............................. Tube ........................................................................................................ 1 12 .................... 810974-003 .............................. Wheel ...................................................................................................... 1 13 .................... 810974-009 .............................. Washer ................................................................................................... 1 14 .................... 050008-030 .............................. Nut .......................................................................................................... 1

810974-100 .............................. Caster Wheel Assembly (included 4 - 14) ............................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-1.5-3300

15

LOAD WHEEL 11 10 7 12 11

9 4 3

8 3 4

12

1 9 10

4 3

2 3 4

6

Power Unit

5

MP-3300-006 MP-1.5-3300

16M1.0-0000-00016

MP-WF3000-GB 10/04 • Printed in Germany

LOAD WHEEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 808982-001 .............................. Load Wheel Assembly (included 2 - 4) .................................................... 2 2 ........................... 808982-002 .............................. Wheel ................................................................................................ 2 3 ........................... 055002-027 .............................. Bearing .............................................................................................. AR 4 ........................... 810204 ..................................... Bush .................................................................................................. AR 5 ..................... 814467 ..................................... Axle ......................................................................................................... 2 6 ..................... 050000-023 .............................. Roll, Pin ................................................................................................... 2 7 ..................... 808981-001 .............................. Load Wheel Assembly (included 3, 4, 8) ................................................. 2 8 ........................... 808981-002 .............................. Wheel ................................................................................................ 4 9 ..................... 802869 ..................................... Rocker .................................................................................................... 4 10 .................... 814466 ..................................... Axle ......................................................................................................... 4 11 .................... 050000-015 .............................. Roll, Pin ................................................................................................... 4 12 .................... 803030 ..................................... Bush ........................................................................................................ 4

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-1.5-3300

17

Page intentionally left blank

Printed in Germany

18M1.0-0000-00018

SECTION 2

Printed in Germany

19

TUBE/HOSE LAYOUT

Free Lift Cylinder Power Unit

24 A

19

23 2

21

Lift Cylinder 20

22 5

1

Lift Cylinder

4

1

A 2

1

3

6

7

11 9

13 16

10

8

A 17 14

18

12

15

18

MP-3300-009 MP-2.1-3300

20M1.0-0000-00020

MP-WF3000-GB 10/04 • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 813552 ..................................... Tube ........................................................................................................ 1 064004-014 .............................. Adaptor ................................................................................................... 2 2 ..................... 054174-001 .............................. Elbow ...................................................................................................... 1 3 ..................... 811845-001 .............................. Motor Assembly ...................................................................................... 1 811845-300 .............................. Brush Kit ........................................................................................... 1 811845-101 .............................. Headband .......................................................................................... 1 811845-301 .............................. Brush Holder & Brush ....................................................................... 1 4 ..................... 811677 ..................................... Cushion ................................................................................................... 1 5 ..................... 052081-003 .............................. Clamp ...................................................................................................... 1 6 ..................... 811845-100 .............................. Coupler ................................................................................................... 1 7 ..................... 809717 ..................................... Pump & Flange ....................................................................................... 1 8 ..................... 809726 ..................................... Lowering Block Assembly ...................................................................... 1 809773 ..................................... Hollow Screw .................................................................................... 1 809727 ..................................... Seal Kit .............................................................................................. 2 9 ..................... 809735 ..................................... Solenoid Valve Assembly ........................................................................ 1 809714 ..................................... Coil .................................................................................................... 1 10 .................... 805290 ..................................... Adaptor ................................................................................................... 1 805292 ..................................... Cap ......................................................................................................... 1 805291 ..................................... Elbow ...................................................................................................... 1 11 .................... 809700 ..................................... Check Valve ............................................................................................ 1 805280 ..................................... Relief Valve ............................................................................................. 1 12 .................... 809768 ..................................... Flow Regulator ........................................................................................ 1 13 .................... 805283 ..................................... Proportional Speed Block Assembly ...................................................... 1 809721 ..................................... Seal Kit .............................................................................................. 2 050005-003 .............................. Screw ................................................................................................ 4 14 .................... 809729 ..................................... Proportional Valve Assembly .................................................................. 1 809730 ..................................... Coil .................................................................................................... 1 15 .................... 809774 ..................................... Flange Assembly .................................................................................... 1 809719 ..................................... O-Ring ............................................................................................... 1 809720 ..................................... O-Ring ............................................................................................... 1 050005-022 .............................. Screw ................................................................................................ 3 16 .................... 809706 ..................................... Suction Line Assembly ........................................................................... 1 809723 ..................................... Collar ................................................................................................. 1 809724 ..................................... Filter .................................................................................................. 1 17 .................... 809704 ..................................... Clamp Assembly ..................................................................................... 1 050005-063 .............................. Screw ................................................................................................ 1 18 .................... 809763 ..................................... Tank Assembly ....................................................................................... 1 811847 ..................................... Tank ................................................................................................... 1 809703 ..................................... Cap .................................................................................................... 1 19 .................... 050006-019 .............................. Screw ...................................................................................................... 2 20 .................... 050073-002 .............................. Spring Nut ............................................................................................... 2 21 .................... 815250-001 .............................. Hydraulic Control Module ........................................................................ 1 22 .................... 050008-015 .............................. Nut .......................................................................................................... 2 23 .................... 813683 ..................................... Tube (only Mast Mono) ............................................................................ 1 24 .................... 064004-001 .............................. Adaptor (only Mast Mono) ....................................................................... 1

053001-003 .............................. Hydraulic Oil ........................................................................................... 1 053001-009 .............................. Hydraulic Oil (Freezer/Corrosion) ........................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-2.1-3300

21

HYDRAULIC MAST TF 1

4

7

5

6

2 3

1

MP-3300-015 MP-2.6-3300

22M1.0-0000-00022

MP-WF3000-GB 10/04 • Printed in Germany

HYDRAULIC MAST TF INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 064004-014 .............................. Adaptor ................................................................................................... 2 2 ..................... 064004-001 .............................. Adaptor ................................................................................................... 1 3 ..................... 064061-003 .............................. Elbow ...................................................................................................... 1 4 ..................... 811574-*** ............................... Tube (see Table) ...................................................................................... 1 5 ..................... 811794 ..................................... Bracket ................................................................................................... 1 6 ..................... 050003-035 .............................. Screw ...................................................................................................... 1 7 ..................... 050008-026 .............................. Nut .......................................................................................................... 1

Lift Height

Position 4

2600 mm

811574-001

3030 mm

811574-002

3430 mm

811574-003

3900 mm

811574-004

4400 mm

811574-005 Tab005gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-2.6-3300

23

Page intentionally left blank

Printed in Germany

24M1.0-0000-00024

SECTION 3

Printed in Germany

25

GEARBOX

Traction Motor see section 03.2 28

36 35

29

31 32 33 0

27

34

10Nm 17

30

35

1

26 22 23

24 19

25 4

21

5

18

6

9

20

7

0

8 2

10Nm 11

35

10 16

1 12 13

0

14 122 - 135Nm

38 0

15 37

25Nm

3

MP-3130-301 MP-3.1-3300

26M1.0-0000-00026

MP-WF3000-GB 10/04 • Printed in Germany

GEARBOX INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 805844-002 .............................. Gearbox (without 37 & 38) ...................................................................... 1 1 ........................... 805115-004 .............................. Screw ................................................................................................ 2 2 ........................... 805112-006 .............................. Ring Retaining ................................................................................... 1 3 ........................... 805100 ..................................... Wheel Shaft ....................................................................................... 1 4 ........................... 805110-001 .............................. Seal ................................................................................................... 1 5 ........................... 805111-001 .............................. Bearing .............................................................................................. 1 6 ........................... 805112-001 .............................. Ring Retaining ................................................................................... 1 7 ........................... 805113-001 .............................. Bushing ............................................................................................. 1 8 ........................... 805111-002 .............................. Bearing .............................................................................................. 1 9 ........................... 805101 ..................................... Housing ............................................................................................. 1 10 .......................... 805102 ..................................... Gear .................................................................................................. 1 11 .......................... 805114-001 .............................. Shim .................................................................................................. AR 12 .......................... 805114-002 .............................. Shim .................................................................................................. AR 13 .......................... 805112-002 .............................. Ring Retaining ................................................................................... 1 14 .......................... 805235 ..................................... Gearbox Cover .................................................................................. 1 15 .......................... 805115-001 .............................. Screw ................................................................................................ 10 16 .......................... 805115-002 .............................. Screw ................................................................................................ 2 17 .......................... 805115-003 .............................. Screw ................................................................................................ 2 18 .......................... 805112-003 .............................. Ring Retaining ................................................................................... 1 19 .......................... 805116-001 .............................. Washer .............................................................................................. 1 20 .......................... 805104 ..................................... Gear .................................................................................................. 1 21 .......................... 805112-004 .............................. Ring Retaining ................................................................................... 1 22 .......................... 805111-003 .............................. Bearing .............................................................................................. 1 23 .......................... 805105 ..................................... Pinion ................................................................................................ 1 24 .......................... 805106 ..................................... Key .................................................................................................... 1 25 .......................... 805111-004 .............................. Bearing .............................................................................................. 1 26 .......................... 805107 ..................................... Cap .................................................................................................... 1 27 .......................... 805111-005 .............................. Bearing .............................................................................................. 1 28 .......................... 805116-002 .............................. Washer .............................................................................................. 1 29 .......................... 805117 ..................................... O-Ring ............................................................................................... 1 30 .......................... 805113-002 .............................. Bushing ............................................................................................. 1 31 .......................... 805110-002 .............................. Seal ................................................................................................... 1 32 .......................... 805118 ..................................... Ring ................................................................................................... 1 33 .......................... 805108 ..................................... Pinion ................................................................................................ 1 34 .......................... 805112-005 .............................. Ring Retaining ................................................................................... 1 35 .......................... 805110-003 .............................. Seal ................................................................................................... 3 36 .......................... 805109 ..................................... Breather ............................................................................................ 1 37 .................... 805808 ..................................... Drive Tyre (Vulkollan) .............................................................................. 1 811153 ..................................... Drive Tyre Assembly (Rubber/only for 1.0t) ............................................ 1 811535 ..................................... Drive Tyre Assembly (Rubber/only for 1.2t) ............................................ 1 811536 ..................................... Tyre ................................................................................................... 1 811537 ..................................... Rim .................................................................................................... 1 38 .................... 050074-002 .............................. Screw ...................................................................................................... 4

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-3.1-3300

27

DRIVE MOTOR Drive Motor 0,7kW/1.0t

3 1 4 2

9 5

10 6 7 8

12 11

21 21 19 20

18 20

13

17

Part of Motor Housing

14 15

16

23 22 MP-3130-302 MP-3.2-3300

28M1.0-0000-00028

MP-WF3000-GB 10/04 • Printed in Germany

DRIVE MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 812047 ..................................... Drive Motor (0,7kW) ................................................................................ 1 1 ........................... 809755 ..................................... Screw ................................................................................................ 2 2 ........................... 809756 ..................................... Washer .............................................................................................. 2 3 ........................... 809748 ..................................... G. - Commutator End Plate ............................................................... 1 809749 ..................................... Commutator End Plate ...................................................................... 1 4 ........................... 809760 ..................................... Coverband ......................................................................................... 1 5 ........................... 809759 ..................................... Circlip ................................................................................................ 1 6 ........................... 809754 ..................................... Bearing Ball ....................................................................................... 1 7 ........................... 809757 ..................................... Circlip ................................................................................................ 1 8 ........................... 809750 ..................................... Brush Plate ........................................................................................ 1 9 ........................... 809753 ..................................... Brushes ............................................................................................. 4 10 .......................... 809751 ..................................... Spring ................................................................................................ 4 11 .......................... 809752 ..................................... Screw ................................................................................................ 6 12 .......................... 809758 ..................................... Armature ........................................................................................... 1 13 .......................... 809743 ..................................... Field Coil Set ..................................................................................... 1 14 .......................... 809744 ..................................... Pole - Shoe ........................................................................................ 4 15 .......................... 809742 ..................................... Pin ..................................................................................................... 1 16 .......................... 809736 ..................................... Motor Housing ................................................................................... 1 17 .......................... 809745 ..................................... Screw ................................................................................................ 8 18 .......................... 809737 ..................................... Screw ................................................................................................ 4 19 .......................... 809738 ..................................... Isolation Disk .................................................................................... 8 809740 ..................................... Disk ................................................................................................... 16 20 .......................... 809741 ..................................... Washer .............................................................................................. 16 21 .......................... 809739 ..................................... Nut ..................................................................................................... 8 22 .......................... 809746 ..................................... Ring ................................................................................................... 1 23 .......................... 809747 ..................................... Screw ................................................................................................ 8

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-3.2-3300

29

DRIVE MOTOR Drive Motor 1,4kW/1.2t

12 13

1

12 11

3 11 11

4

2

Part of Motor Housing

6 7

8

14

9

5

10

6

15

17 15

15 12

13

12

18

Part of Motor Housing

16

MP-3230-302 MP-3.2-3300

30M1.0-0000-00030

MP-WF3000-GB 10/04 • Printed in Germany

DRIVE MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 805839 ..................................... Drive Motor (1,4kW) ................................................................................ 1 1 ........................... 805136-001 .............................. Screw ................................................................................................ 4 2 ........................... 805137-001 .............................. Ring Retaining ................................................................................... 1 3 ........................... 805128 ..................................... Motor End Cover ............................................................................... 1 4 ........................... 805129 ..................................... Headband .......................................................................................... 1 5 ........................... 805130 ..................................... Brush Box ......................................................................................... 1 6 ........................... 805136-002 .............................. Screw ................................................................................................ 6 7 ........................... 805131 ..................................... Brush ................................................................................................. 4 8 ........................... 805132 ..................................... Spring ................................................................................................ 4 9 ........................... 805138 ..................................... Bearing Ball ....................................................................................... 1 10 .......................... 805137-002 .............................. Ring Retaining ................................................................................... 1 11 .......................... 805133 ..................................... Lead Assembly (included 12 & 13) .................................................... 2 12 ................................ 805136-003 ............................... Screw .......................................................................................... 8 13 ................................ 805139 ...................................... Washer ........................................................................................ 4 14 .......................... 805136-004 .............................. Screw ................................................................................................ 8 15 .......................... 805134 ..................................... Field Coil Set Assembly (included 12 & 13) ...................................... 1 16 .......................... 805135 ..................................... Armature ........................................................................................... 1 17 .......................... 805126 ..................................... Key .................................................................................................... 1 18 .......................... 805127 ..................................... Key .................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-3.2-3300

31

KNUCKLE

7 6

5

9

8

11

4 10

7 12

1

2 3

17

2

Power Unit

16

15

14

17

13

MP-3.3-3300

32M1.0-0000-00032

MP-3300-010

MP-WF3000-GB 10/04 • Printed in Germany

KNUCKLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 811045 ..................................... Knuckle ................................................................................................... 1 2 ..................... 803013 ..................................... Spring ..................................................................................................... 3 3 ..................... 803353 ..................................... Spacer .................................................................................................... 1 4 ..................... 805760 ..................................... Axle ......................................................................................................... 1 050009-021 .............................. Washer (0,5 mm) .................................................................................... AR 050009-022 .............................. Washer (1,0 mm) .................................................................................... AR 050009-023 .............................. Washer (1,5 mm) .................................................................................... AR 5 ..................... 050000-015 .............................. Pin ........................................................................................................... 1 6 ..................... 803651 ..................................... Damper Sheet ......................................................................................... 1 7 ..................... 050005-002 .............................. Screw ...................................................................................................... 4 8 ..................... 050004-009 .............................. Screw ...................................................................................................... 4 9 ..................... 805859 ..................................... Switch (BRS/ORS) ................................................................................. 2 10 .................... 803310 ..................................... Actuator .................................................................................................. 2 11 .................... 807541 ..................................... Plate ........................................................................................................ 2 12 .................... 051070-001 .............................. Bracket ................................................................................................... 2 13 .................... 050012-010 .............................. Circlip ...................................................................................................... 1 14 .................... 050005-005 .............................. Screw ...................................................................................................... 1 15 .................... 803471-002 .............................. Clamp ...................................................................................................... 1 16 .................... 050068-001 .............................. Nut .......................................................................................................... 1 17 .................... 811040 ..................................... Bearing Ball ............................................................................................. 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-3.3-3300

33

Page intentionally left blank

Printed in Germany

34M1.0-0000-00034

SECTION 4

Printed in Germany

35

ELECTRICAL PARTS

M1610 MP-4.0-3300

36M1.0-0000-00036

MP-WF3000-GB 10/04 • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803450-001 .............................. Socket Housing 2 way ............................................................................ AR 803450-002 .............................. Socket Housing 4 way ............................................................................ AR 803450-003 .............................. Socket Housing 6 way ............................................................................ AR 803450-004 .............................. Socket Housing 8 way ............................................................................ AR 803450-014 .............................. Socket Housing 16 way .......................................................................... AR 2 ..................... 803450-010 .............................. Socket Insert AWG 18 ............................................................................ AR 803450-011 .............................. Socket Insert AWG 24 ............................................................................ AR 3 ..................... 803450-005 .............................. Socket Housing 2 way ............................................................................ AR 803450-006 .............................. Socket Housing 4 way ............................................................................ AR 803450-007 .............................. Socket Housing 6 way ............................................................................ AR 803450-008 .............................. Socket Housing 8 way ............................................................................ AR 803450-015 .............................. Socket Housing 10 way .......................................................................... AR 803450-009 .............................. Socket Housing 12 way .......................................................................... AR 116851 ..................................... Socket Housing 16 way .......................................................................... AR 803450-013 .............................. Socket Housing 24 way .......................................................................... AR 4 ..................... 116858 ..................................... Socket Insert AWG 18 ............................................................................ AR 803450-012 .............................. Socket Insert AWG 24 ............................................................................ AR 5 ..................... 803450-016 .............................. Socket Housing 3 way ............................................................................ AR 803450-017 .............................. Socket Housing 6 way ............................................................................ AR 803450-018 .............................. Socket Housing 8 way ............................................................................ AR 6 ..................... 803450-013 .............................. Socket Insert AWG 18 ............................................................................ AR TOOLS (not shown) 117615 ..................................... Extaction ................................................................................................. 1 117636 ..................................... Crimping .................................................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-4.0-3300

37

ELECTRICAL PARTS 18

3

22

4 19

20

8 5

21

17 9 13

10 12 7

11

16

11

12

14

15 6

26

1 2 7 28

29

27

17

16

23

24 25

MP-3300-001 MP-4.1-3300

38M1.0-0000-00038

MP-WF3000-GB 10/04 • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 050025-001 .............................. Screw ...................................................................................................... 3 2 ..................... 050073-002 .............................. Spring Nut ............................................................................................... 3 3 ..................... 811065 ..................................... Plate ........................................................................................................ 1 4 ..................... 050068-002 .............................. Nut .......................................................................................................... 3 5 ..................... 050025-015 .............................. Screw ...................................................................................................... 4 6 ..................... 815104 ..................................... Controller ................................................................................................ 1 053051-008 .............................. Heat Paste .............................................................................................. AR 7 ..................... 050068-001 .............................. Nut .......................................................................................................... 6 8 ..................... 050004-022 .............................. Screw ...................................................................................................... 2 9 ..................... 811391 ..................................... Fuse Holder ............................................................................................ 1 10 .................... 050009-016 .............................. Washer ................................................................................................... 3 11 .................... 050008-051 .............................. Nut .......................................................................................................... 6 12 .................... 054152-003 .............................. Washer ................................................................................................... 6 13 .................... 802816-005 .............................. Fuse 125A .............................................................................................. 1 14 .................... 802816-007 .............................. Fuse 100A .............................................................................................. 1 15 .................... 814276 ..................................... Busbar .................................................................................................... 1 16 .................... 802820 ..................................... Contactor (see Section 4.4) .................................................................... 2 804387 ..................................... Contactor (Freezer/Corossion/see Section 4.4) ...................................... 1 17 .................... 050071-006 .............................. Screw ...................................................................................................... 4 18 .................... 050025-008 .............................. Screw ...................................................................................................... 1 19 .................... 050073-003 .............................. Spring Nut ............................................................................................... 1 20 .................... 807878-002 .............................. Horn ........................................................................................................ 1 21 .................... 050068-003 .............................. Nut .......................................................................................................... 1 22 .................... 050006-028 .............................. Screw ...................................................................................................... 2 23 .................... 050008-015 .............................. Nut .......................................................................................................... 4 24 .................... 811571-001 .............................. Battery Connector Assembly (SBE 160) ................................................ 1 814401-003 .............................. Housing (SBE 160) ........................................................................... 1 052051-043 .............................. Power Cable + (SBE 160) ................................................................. 1 052051-051 .............................. Power Cable - (SBE 160) .................................................................. 1 811571-004 .............................. Battery Connector Assembly (DIN 80) ................................................... 1 814241-022 .............................. Housing (DIN 80) .............................................................................. 1 052051-045 .............................. Power Cable + (DIN 80) .................................................................... 1 052051-052 .............................. Power Cable - (DIN 80) ..................................................................... 1 25 .................... 050068-002 .............................. Nut .......................................................................................................... 2 26 .................... 045239-001-01 ......................... Emergency Disconnect Assembly (SBE 160) ........................................ 1 805856-001 .............................. Housing (SBE 160) .......................................................................... 1 045239-001-02 ......................... Emergency Disconnect Assembly (DIN 80) ........................................... 1 805856-004 .............................. Housing (DIN 80) ............................................................................. 1 27 .................... 050005-012 .............................. Screw (SBE 160 & DIN 80) .................................................................... 2 050007-010 .............................. Screw (only DIN 80) ............................................................................... 2 050006-024 .............................. Screw (only DIN 80) ............................................................................... 2 28 .................... 050068-002 .............................. Nut .......................................................................................................... 4 29 .................... 811557 ..................................... Plate (only DIN 80) ................................................................................. 1

not illustrated 813705 ..................................... Main Harness .......................................................................................... 1 052065-067 .............................. Power Cable (Line Contactor _ Batt +) ................................................... 1 052065-068 .............................. Power Cable (Batt - _ P -) ....................................................................... 1 052065-061 .............................. Power Cable (Batt + _ TM A1) ................................................................ 1 052065-061 .............................. Power Cable (TM 2 _ VMN) .................................................................... 1 052065-057 .............................. Power Cable (PM _ FU2) ........................................................................ 1 052065-004 .............................. Power Cable (P + _ PM) ......................................................................... 1 805789-007 .............................. Field Cable (F2 Con _ F2 TM) ................................................................. 1 805789-008 .............................. Field Cable (F1 Con _ F1 TM) ................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-4.1-3300

39

CONTACTOR

6

1

5

4

2

3

MP-3300-002 MP-4.4-3300

40M1.0-0000-00040

MP-WF3000-GB 10/04 • Printed in Germany

CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 802820 ..................................... Contactor-Main/Pump ............................................................................. 2 1 ........................... 803689 ..................................... Contact .............................................................................................. 4 2 ........................... 803690 ..................................... Movable contact ................................................................................ 2 3 ........................... 803691 ..................................... Coil .................................................................................................... 2 4 ........................... 803692-001 .............................. Spring ................................................................................................ 2 5 ........................... 803693 ..................................... Cover ................................................................................................ 2 6 ........................... 803694 ..................................... Screw ................................................................................................ 4 804387 ..................................... Contactor Assembly (Freezer/Corrosion) ............................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-4.4-3300

41

CONTROL HANDLE

4 19 3

18

16

11 15

18 17

12 17 14 16 9

8 6

8 8

7 4

14 8

13

6 8 7 12 4 10 5

1

2

2

MP-3130-405 MP-4.5-3300

42M1.0-0000-00042

MP-WF3000-GB 10/04 • Printed in Germany

CONTROL HANDLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 811913-011-01 ......................... Control Handle Assembly ....................................................................... 1 811913-011-02 ......................... Control Handle Assembly (Freezer/Corrosion) ....................................... 1 1 ........................... 810883 ..................................... Tiller .................................................................................................. 1 2 ........................... 051058-001 .............................. Bushing ............................................................................................. 2 3 ........................... 811840 ..................................... Tiller Harness .................................................................................... 1 4 ........................... 812894-002 .............................. Screw ................................................................................................ 1 5 ........................... 808986 ..................................... Lower Shell ........................................................................................ 1 6 ........................... 792940 ..................................... U-Nut Retainer .................................................................................. 2 7 ........................... 812893-003 .............................. Screw ................................................................................................ 2 8 ........................... 812893-001 .............................. Screw ................................................................................................ 6 9 ........................... 808985 ..................................... Upper Shell ........................................................................................ 1 10 .......................... 808987-001 .............................. Handgrip ............................................................................................ 1 11 .......................... 808987-002 .............................. Handgrip ............................................................................................ 1 12 .......................... 812894-005 .............................. Screw ................................................................................................ 2 13 .......................... 811932-001 .............................. Horn Switch HNS1 ............................................................................ 1 811931 ..................................... Horn Wiring ........................................................................................ 1 14 .......................... 810336 ..................................... Plug ................................................................................................... 2 15 .......................... 811932-002 .............................. Horn Switch HNS2 ............................................................................ 1 16 .......................... 814286 ..................................... Nut ..................................................................................................... 2 17 .......................... 814287 ..................................... Washer .............................................................................................. 2 18 .......................... 812893-004 .............................. Screw ................................................................................................ 2 19 ............................................................................. Contorl Handle Cap (see next Page) ................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-4.5-3300

43

CONTROL HANDLE

2 2 32

23

26 27

1 28

30

29

31 25

26

24

20 27

19

24

10 9

22

23 21

8

33 5 14

9 9

7 9 6

15

18

16 34

18

11

13

17

9

12

3

9

4

MP-3130-406 MP-4.5-3300

44M1.0-0000-00044

MP-WF3000-GB 10/04 • Printed in Germany

CONTROL HANDLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 811949-003 .............................. Control Handle Cap Assembly ................................................................ 1 811949-004 .............................. Control Handle Cap Assembly (Freezer/Corrosion) ............................... 1 1 ........................... 808951-001 .............................. Switch Cover ..................................................................................... 1 2 ........................... 812893-002 .............................. Screw ................................................................................................ 2 3 ........................... 810328 ..................................... Support ............................................................................................. 1 4 ........................... 812894-002 .............................. Screw ................................................................................................ 2 5 ........................... 811935 ..................................... Micro-Switch SAS ............................................................................. 1 6 ........................... 803469-018 .............................. Screw ................................................................................................ 2 7 ........................... 051057-026 .............................. Spring ................................................................................................ 4 8 ........................... 811936 ..................................... Button Bridge ..................................................................................... 1 9 ........................... 803469-017 .............................. Screw ................................................................................................ 11 10 .......................... 808992 ..................................... Button ................................................................................................ 1 11 .......................... 812941 ..................................... Main PC Board .................................................................................. 1 812272 ..................................... Main PC Board (Freezer/Corrosion) .................................................. 1 12 .......................... 812942-002 .............................. Hydraulic PC Board (included RAS, LOS1 & LOS2) ........................ 1 812273-002 .............................. Hydraulic PC Board (included RAS, LOS1 & LOS2/Freezer/C.) ...... 1 13 .......................... 811941 ..................................... Fast/Slow Switch HSS ...................................................................... 1 812877 ..................................... Fast/Slow Switch HSS (Freezer/Corrosion) ...................................... 1 14 .......................... 808990 ..................................... Lower Cover ...................................................................................... 1 15 .......................... 810332 ..................................... Support ............................................................................................. 1 16 .......................... 051057-021 .............................. Spring ................................................................................................ 1 17 .......................... 811940 ..................................... Shaft .................................................................................................. 1 18 .......................... 050012-075 .............................. Retaining Ring ................................................................................... 2 19 .......................... 810331 ..................................... Support ............................................................................................. 1 20 .......................... 811939 ..................................... Shaft .................................................................................................. 1 21 .......................... 808989 ..................................... Lift Cover ........................................................................................... 1 22 .......................... 051057-023 .............................. Spring ................................................................................................ 1 23 .......................... 812894-004 .............................. Screw ................................................................................................ 2 24 .......................... 803469-023 .............................. Screw ................................................................................................ 2 25 .......................... 808993-001 .............................. Thumbwheel LH ................................................................................ 1 26 .......................... 050012-076 .............................. Retaining Ring ................................................................................... 2 27 .......................... 810335 ..................................... Bushing ............................................................................................. 2 28 .......................... 813533 ..................................... Traction Potentiometer POT ............................................................... 1 813534 ..................................... Traction Potentiometer POT Assembly (Freezer/Corrosion) .............. 1 812315 ...................................... Heater .......................................................................................... 1 803469-021 ............................... Screw .......................................................................................... 2 29 .......................... 810333 ..................................... Spring Activator ................................................................................. 1 30 .......................... 811937 ..................................... Shaft .................................................................................................. 1 31 .......................... 812884 ..................................... Spring ................................................................................................ 1 32 .......................... 808993-002 .............................. Thumbwheel RH ................................................................................ 1 33 .......................... 051057-028 .............................. Spring ................................................................................................ 1 34 .......................... 051057-022 .............................. Spring ................................................................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-4.5-3300

45

SWITCH

Power Unit

Fork Carriage (see Sections 7.7)

2

1

3

4

7 5 6

MP-3300-020 MP-4.5-3300

46M1.0-0000-00046

MP-WF3000-GB 10/04 • Printed in Germany

SWITCH INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 815138 ..................................... Switch Assembly .................................................................................... 1 803450-005 .............................. Pin Housing ....................................................................................... 1 116858 ..................................... Pin Crimp .......................................................................................... 2 2 ..................... 050005-001 .............................. Screw ...................................................................................................... 2 3 ..................... 052075-001 .............................. Clamp ...................................................................................................... 1 4 ..................... 050071-004 .............................. Screw ...................................................................................................... 1 5 ..................... 815048 ..................................... Magnet Actuator ...................................................................................... 1 6 ..................... 050003-064 .............................. Screw ...................................................................................................... 1 7 ..................... 050008-008 .............................. Nut .......................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-4.5-3300

47

CHARGER

7

1

6

5

3

2 4

MP-3300-004 MP-4.8-3300

48M1.0-0000-00048

MP-WF3000-GB 10/04 • Printed in Germany

CHARGER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 050006-024 .............................. Screw ...................................................................................................... 3 2 ..................... 810695 ..................................... Charger ................................................................................................... 1 055055-003 .............................. Edge-Protection ...................................................................................... 1 3 ..................... 050008-015 .............................. Nut .......................................................................................................... 3 4 ..................... 052084-010 .............................. Helix Hose .............................................................................................. 1 5 ..................... 808859 ..................................... Harness Assembly ................................................................................. 1 6 ..................... 805843 ..................................... Plug (British Standard) ............................................................................ 1 7 ........................................................................ Instrument (see Section 4.9) ................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-4.8-3300

49

BATTERIES

9

5

8 7

9

8

6

4

3

1 2

Power Unit

MP-3300-0223 MP-4.8-3300

50M1.0-0000-00050

MP-WF3000-GB 10/04 • Printed in Germany

BATTERIES INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 050025-009 .............................. Screw ...................................................................................................... 2 2 ..................... 805816 ..................................... Bracket ................................................................................................... 1 3 ..................... 050068-003 .............................. Nut .......................................................................................................... 2 4 ........................................................................ Battery (180Ah) ....................................................................................... 1 5 ........................................................................ Battery (160Ah) ....................................................................................... 1 6 ..................... 811414 ..................................... Batterybox .............................................................................................. 1 7 ........................................................................ Battery .................................................................................................... 2 052051-040 .............................. Power Cable ............................................................................................ 1 811649-302 .............................. Battery Cable & Connector (SBE160) .................................................... 1 814401-003 .............................. Connector (SBE160) ......................................................................... 1 811649-304 .............................. Battery Cable & Connector (DIN80A) ..................................................... 1 813241-012 .............................. Connector (DIN80A) ......................................................................... 1 8 ..................... 125958-001 .............................. Boot (red) ................................................................................................ 2 9 ..................... 125958-002 .............................. Boot (black) ............................................................................................. 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-4.8-3300

51

INSTRUMENT

3 13 12

4

1

11

2

5

5

5

8 9 6

8

7

10

MP-3300-005 MP-4.9-3300

52M1.0-0000-00052

MP-WF3000-GB 10/04 • Printed in Germany

INSTRUMENT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 811099 ..................................... Support ................................................................................................... 1 2 ..................... 050004-012 .............................. Screw ...................................................................................................... 4 3 ..................... 814971 ..................................... Plug Holder ............................................................................................. 1 815090 ..................................... Cover (without Charger) ......................................................................... 1 4 ..................... 050008-001 .............................. Nut .......................................................................................................... 4 5 ..................... 072708 ..................................... Key Switch Assembly ............................................................................. 1 803678-012 .............................. Terminal tabs ........................................................................................... 2 6 ..................... 802833 ..................................... Combi Instrument .................................................................................... 1 7 ..................... 808887 ..................................... Cover ...................................................................................................... 1 8 ..................... 805752 ..................................... Fuse Holder ............................................................................................ 2 9 ..................... 805751-001 .............................. Fuse 10A ................................................................................................ 1 10 .................... 805751-002 .............................. Fuse 2A (Freezer/Corrosion) .................................................................. 1 11 .................... 050068-003 .............................. Nut .......................................................................................................... 2 12 .................... 050073-003 .............................. Spring Nut ............................................................................................... 2 13 .................... 050006-032 .............................. Screw ...................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-4.9-3300

53

Page intentionally left blank

Printed in Germany

54M1.0-0000-00054

SECTION 5

Printed in Germany

55

BRAKE

1

2

2

3

4 1 5 2 2

6

2 2 7

8

9

MP-3130-501 MP-5.6-3230

56M1.0-0000-00056

MP-WF3000-GB 10/04 • Printed in Germany

BRAKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 807102 ..................................... Brake Assembly 24V .............................................................................. 1 1 ........................... 805119 ..................................... Pressure Block Adjusting Nut ........................................................... 1 2 ........................... 805120 ..................................... Hardware Kit ..................................................................................... 1 3 ........................... 805121 ..................................... Magnet Assembly ............................................................................. 1 4 ........................... 805122 ..................................... Retaining Ring ................................................................................... 1 5 ........................... 805123 ..................................... Hub .................................................................................................... 1 6 ........................... 805124 ..................................... Rotor Plate ........................................................................................ 1 7 ........................... 807105 ..................................... Rotor ................................................................................................. 1 8 ........................... 805125 ..................................... Protection Ring .................................................................................. 1 9 ........................... 807104 ..................................... Friction Plate ..................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-5.6-3230

57

Page intentionally left blank

Printed in Germany

58M1.0-0000-00058

SECTION 6

Printed in Germany

59

STEERING MECHANISM

7

1 8 2

3 7

4

11

5

12 13 6 14 10

15 6 17 16

18 9

MP-3300-011 MP-6.5-3300

60M1.0-0000-00060

MP-WF3000-GB 10/04 • Printed in Germany

STEERING MECHANISM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 045234 ..................................... Cable Protection ..................................................................................... 1 2 ..................... 050067-022 .............................. Screw ...................................................................................................... 5 3 ..................... 811042 ..................................... Sprocket Wheel ....................................................................................... 1 4 ..................... 050005-068 .............................. Screw ...................................................................................................... 6 5 ..................... 811039 ..................................... Hub ......................................................................................................... 1 6 ..................... 045317 ..................................... Shield ...................................................................................................... 2 7 ..................... 045318 ..................................... Bearing, Outer Race ............................................................................... 2 8 ..................... 045319 ..................................... Bearing, Inner Race ................................................................................ 2 9 ..................... 045222 ..................................... Flange ..................................................................................................... 1 10 .................... 053002-001 .............................. Grease Nipple ......................................................................................... 1 11 .................... 050008-053 .............................. Nut .......................................................................................................... 1 12 .................... 050009-055 .............................. Washer ................................................................................................... 1 13 .................... 051058-019 .............................. Bushing ................................................................................................... 1 14 .................... 811043 ..................................... Sprocket Wheel ....................................................................................... 1 15 .................... 811044 ..................................... Bushing ................................................................................................... 1 16 .................... 050007-060 .............................. Screw ...................................................................................................... 1 17 .................... 051062-006 .............................. Chain ....................................................................................................... 1 051062-003 .............................. Link Extended ......................................................................................... 1 051062-002 .............................. Linkase Chain ......................................................................................... 1 18 .................... 050005-037 .............................. Screw ...................................................................................................... 4

053002-001 .............................. Grease .................................................................................................... AR 053002-005 .............................. Grease (Freezer/Corrosion) .................................................................... AR

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-6.5-3300

61

Page intentionally left blank

Printed in Germany

62M1.0-0000-00062

SECTION 7

Printed in Germany

63

MAST MONO

1

11 10 14 Power Unit

9

8

12

4

13

2 7 5

6

3 11 10

15

MP-3300-012 MP-7.1-3300

64M1.0-0000-00064

MP-WF3000-GB 10/04 • Printed in Germany

MAST MONO INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 813681-001 .............................. Mast (Lift Height 1550 mm) ..................................................................... 1 813681-002 .............................. Mast (Lift Height 2000 mm) ..................................................................... 1 2 ..................... 813420 ..................................... Screw ...................................................................................................... 2 3 ..................... 050008-070 .............................. Nut .......................................................................................................... 2 4 ..................... 050067-034 .............................. Screw ...................................................................................................... 2 5 ..................... 811812 ..................................... Shim ........................................................................................................ 4 6 ..................... 811320-*** ............................... Cylinder (see Section 8.1) ...................................................................... 1 7 ..................... 050008-052 .............................. Nut .......................................................................................................... 2 8 ..................... 802766 ..................................... Chain Anchor .......................................................................................... 1 9 ..................... 8050001-023 ............................ Cotter Pin ................................................................................................ 1 10 .................... 812046 ..................................... Pin ........................................................................................................... 2 11 .................... 050001-013 .............................. Cotter Pin ................................................................................................ 4 12 .................... 051061-010 .............................. Chain (Lift Height 1566 mm) .................................................................... 1 051061-015 .............................. Chain (Lift Height 2003 mm) .................................................................... 1 13 ....................................................................... Yoke (see Section 7.11) .......................................................................... 1 14 .................... 050012-006 .............................. Ring Retaining ........................................................................................ 1 15 ....................................................................... Fork Carriage (see Section 7.7) .............................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-7.1-3300

65

MAST TL

9 8 12 10

11 13 9

15

7

6 14

6

16 16

17

29 1

Power Unit

28 20 27 26

18

5 2

4

18

31

19

22

21

32 5 3

12 11

25

23 24

30

MP-3300-013 MP-7.1-3300

66M1.0-0000-00066

MP-WF3000-GB 10/04 • Printed in Germany

MAST TL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 810917-*** ............................... Outer Mast (see Table) ........................................................................... 1 2 ..................... 813420 ..................................... Screw ...................................................................................................... 2 3 ..................... 050008-070 .............................. Nut .......................................................................................................... 2 4 ..................... 813875-001 .............................. Shim ........................................................................................................ 1 5 ..................... 050067-0022 ............................ Screw ...................................................................................................... 2 6 ..................... 050005-076 .............................. Screw ...................................................................................................... 4 7 ..................... 811247-001 .............................. Bracket ................................................................................................... 1 8 ..................... 811247-002 .............................. Bracket ................................................................................................... 1 9 ..................... 050068-003 .............................. Nut .......................................................................................................... 4 10 .................... 802766 ..................................... Chain Anchor .......................................................................................... 2 11 .................... 812046 ..................................... Pin ........................................................................................................... 4 12 .................... 050001-013 .............................. Cotter Pin ................................................................................................ 8 13 .................... 050001-023 .............................. Cotter Pin ................................................................................................ 2 14 .................... 050008-052 .............................. Nut .......................................................................................................... 4 15 .................... 051061-*** ............................... Chain (see Table) .................................................................................... 2 16 .................... 811114 ..................................... Chain Pulley ............................................................................................ 2 17 .................... 050012-006 .............................. Retaining Ring ........................................................................................ 2 18 .................... 050009-031 .............................. Washer ................................................................................................... 2 19 .................... 812145 ..................................... Cover ...................................................................................................... 1 20 .................... 050067-043 .............................. Screw ...................................................................................................... 1 21 .................... 812144 ..................................... Cover ...................................................................................................... 1 22 .................... 050067-023 .............................. Screw ...................................................................................................... 1 23 .................... 803915-001 .............................. Shim (0,5 mm) ......................................................................................... AR 803915-002 .............................. Shim (1,0 mm) ......................................................................................... AR 803915-003 .............................. Shim (1,5 mm) ......................................................................................... AR 24 .................... 810691 ..................................... Roller ...................................................................................................... 4 25 .................... 811311-*** ............................... Cylinder (see Section 8.1) ...................................................................... 2 26 .................... 813236-001 .............................. Elasto Assembly ..................................................................................... 2 27 .................... 814949-002 .............................. Washer ................................................................................................... 2 28 .................... 813254 ..................................... Shim ........................................................................................................ AR 29 .................... 050012-078 .............................. Retaining Ring ........................................................................................ 2 30 ....................................................................... Fork Carriage (see Section 7.7) .............................................................. 1 31 .................... 813875-002 .............................. Shim ........................................................................................................ 1 32 .................... 811904-*** ............................... 1st Stage Mast (see Table) ..................................................................... 1

Lift Height

Position 1

Position 15

Position 32

2500 mm

810917-001

051061-011

811904-005

2930 mm

810917-002

051061-009

811904-006

3330 mm

810917-003

051061-012

811904-007

3800 mm

810917-004

051061-013

811904-008

4300 mm

810917-005

051061-017

811904-009 Tab002gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-7.1-3300

67

MAST TF

11 12

11

7 16

8 15 10 9

16 15 17 10

Power Unit

1 13

6

25

5

27 24

2

22

23

18 4

28

26

5

21 20

3

14

19 25 24 29

MP-3300-014 MP-7.3-3300

68M1.0-0000-00068

MP-WF3000-GB 10/04 • Printed in Germany

MAST TF INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 813724-*** ............................... Outer Mast (see Table) ........................................................................... 1 2 ..................... 813420 ..................................... Screw ...................................................................................................... 2 3 ..................... 050008-070 .............................. Nut .......................................................................................................... 2 4 ..................... 813875-001 .............................. Shim ........................................................................................................ 1 5 ..................... 050067-0022 ............................ Screw ...................................................................................................... 2 6 ..................... 813875-002 .............................. Shim ........................................................................................................ 1 7 ..................... 803915-001 .............................. Shim (0,5 mm) ......................................................................................... AR 803915-002 .............................. Shim (1,0 mm) ......................................................................................... AR 803915-003 .............................. Shim (1,5 mm) ......................................................................................... AR 8 ..................... 810691 ..................................... Roller ...................................................................................................... 4 9 ..................... 811247-001 .............................. Bracket ................................................................................................... 1 10 .................... 050005-076 .............................. Screw ...................................................................................................... 4 11 .................... 050068-003 .............................. Nut .......................................................................................................... 4 12 .................... 811247-002 .............................. Bracket ................................................................................................... 1 13 .................... 812222-*** ............................... 1st Stage Mast (see Table) ..................................................................... 1 14 .................... 811499-*** ............................... Cylinder (see Section 8.2) ...................................................................... 1 15 .................... 813254 ..................................... Shim ........................................................................................................ AR 16 .................... 050012-078 .............................. Retaining Ring ........................................................................................ 2 17 .................... 811290-*** ............................... Cylinder (see Section 8.2) ...................................................................... 1 18 .................... 050067-034 .............................. Screw ...................................................................................................... 2 19 .................... 811812 ..................................... Shim ........................................................................................................ 2 20 .................... 811320-*** ............................... Cylinder (see Section 8.2) ...................................................................... 1 21 .................... 050008-052 .............................. Nut .......................................................................................................... 2 22 .................... 802766 ..................................... Chain Anchor .......................................................................................... 1 23 .................... 050001-023 .............................. Cotter Pin ................................................................................................ 1 24 .................... 812046 ..................................... Pin ........................................................................................................... 2 25 .................... 050001-013 .............................. Cotter Pin ................................................................................................ 4 26 ....................................................................... Yoke (see Section 7.11) .......................................................................... 1 27 .................... 050012-006 .............................. Ring Retaining ........................................................................................ 1 28 .................... 051061-*** ............................... Chain (see Table) .................................................................................... 1 29 ....................................................................... Fork Carriage (see Section 7.7) .............................................................. 1

Lift Height

Position 1

Position 13

Position 28

2600 mm

813724-001

812222-001

051061-018

3030 mm

813724-002

812222-002

051061-010

3430 mm

813724-003

812222-003

051061-014

3900 mm

813724-004

812222-004

051061-015

4400 mm

813724-005

812222-005

051061-016 Tab004gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-7.3-3300

69

FORK CARRIAGE Mast Mono

1

3

2

MP-3300-022 MP-7.7-3300

70M1.0-0000-00070

MP-WF3000-GB 10/04 • Printed in Germany

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 813689-***-** ........................... Fork Carriage .......................................................................................... 1 2 ..................... 803915-001 .............................. Shim (0,5 mm) ......................................................................................... AR 803915-002 .............................. Shim (1,0 mm) ......................................................................................... AR 803915-003 .............................. Shim (1,5 mm) ......................................................................................... AR 3 ..................... 810691 ..................................... Roller ...................................................................................................... 4

Mast Mono Fork Spread

Fork Lenght 950 mm

1150 mm

560 mm

813689-003-02

813689-003-04

670 mm

813689-004-02

813689-004-04 Tab016gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-7.7-3300

71

FORK CARRIAGE Mast TL 1.0t

1

3 2

4

Mast TF 1.0t

1

3 2

MP-3300-021 MP-7.7-3300

72M1.0-0000-00072

MP-WF3000-GB 10/04 • Printed in Germany

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 810940-***-**-* ......................... Fork Carriage .......................................................................................... 1 2 ..................... 803915-001 .............................. Shim (0,5 mm) ......................................................................................... AR 803915-002 .............................. Shim (1,0 mm) ......................................................................................... AR 803915-003 .............................. Shim (1,5 mm) ......................................................................................... AR 3 ..................... 810691 ..................................... Roller ...................................................................................................... 4 4 ..................... 050005-038 .............................. Screw ...................................................................................................... 1

Mast TL Fork Spread

Fork Lenght 950 mm

1150 mm

560 mm

810940-003-02-1

810940-003-04-1

670 mm

810940-004-02-1

810940-004-04-1 Tab012gb

Mast TF Fork Spread

Fork Lenght 950 mm

1150 mm

560 mm

810940-003-02-2

810940-003-04-2

670 mm

810940-004-02-2

810940-004-04-2 Tab013gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-7.7-3300

73

FORK CARRIAGE Mast TL 1.2t

1

3 2

4

Mast TF 1.2t

1

3 2

MP-3300-021 MP-7.7-3300

74M1.0-0000-00074

MP-WF3000-GB 10/04 • Printed in Germany

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 814035-***-**-* ......................... Fork Carriage .......................................................................................... 1 2 ..................... 803915-001 .............................. Shim (0,5 mm) ......................................................................................... AR 803915-002 .............................. Shim (1,0 mm) ......................................................................................... AR 803915-003 .............................. Shim (1,5 mm) ......................................................................................... AR 3 ..................... 810691 ..................................... Roller ...................................................................................................... 4 4 ..................... 050005-038 .............................. Screw ...................................................................................................... 1

Mast TL Fork Spread

Fork Lenght 950 mm

1150 mm

560 mm

814035-003-02-1

814035-003-04-1

670 mm

814035-004-02-1

814035-004-04-1 Tab014gb

Mast TF Fork Spread

Fork Lenght 950 mm

1150 mm

560 mm

814035-003-02-2

814035-003-04-2

670 mm

814035-004-02-2

814035-004-04-2 Tab015gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-7.7-3300

75

MAST SAFTY SCREEN

Outer Mast see Sections 7.1 & 7.3

1

2 3

4

MP-3300-018 MP-7.7-3300

76M1.0-0000-00076

MP-WF3000-GB 10/04 • Printed in Germany

MAST SAFTY SCREEN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 815212-*** ............................... Safty Screen (Mast TL & TF/see table) ................................................... 1 815213-*** ............................... Safty Screen (Mast Mono/see table) ....................................................... 1 2 ..................... 050009-054 .............................. Washer ................................................................................................... 6 3 ..................... 050080-001 .............................. Nut .......................................................................................................... 6 4 ..................... 053050-026 .............................. Foam Band ............................................................................................. 12

Mast TL Lift Height

Position 1

2500 mm

815212-001

2930 mm

815212-002

3330 mm

815212-003

3800 mm

815212-004

4300 mm

815212-005 Tab009gb Mast TF

Lift Height

Position 1

2600 mm

815212-006

3030 mm

815212-007

3430 mm

815212-008

3900 mm

815212-009

4400 mm

815212-010 Tab010gb

Mast Mono Lift Height

Position 1

1550 mm

815213-001

2000 mm

815213-002 Tab011gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-7.7-3300

77

LOAD BACKREST

1

2

Fork Carriage (see Sections 7.7)

MP-3300-019 MP-7.10-3300

78M1.0-0000-00078

MP-WF3000-GB 10/04 • Printed in Germany

LOAD BACKREST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 813745 ..................................... Load Backrest ......................................................................................... 1 2 ..................... 050003-050 .............................. Screw ...................................................................................................... 4

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-7.10-3300

79

YOKE

5 1

6 4 5

3

2 3

see Section 8.1

MP-3130-705 MP-7.11-3300

80M1.0-0000-00080

MP-WF3000-GB 10/04 • Printed in Germany

YOKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 811463 ..................................... Yoke ........................................................................................................ 1 2 ..................... 810669 ..................................... Chain Pulley ............................................................................................ 1 3 ..................... 811468 ..................................... Spacer .................................................................................................... 2 4 ..................... 811467 ..................................... Pin ........................................................................................................... 1 5 ..................... 050012-009 .............................. Retaining Ring ........................................................................................ 2 6 ..................... 050012-006 .............................. Retaining Ring ........................................................................................ 1

811470 ..................................... Yoke Assembly ....................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-7.11-3300

81

Page intentionally left blank

Printed in Germany

82M1.0-0000-00082

SECTION 8

Printed in Germany

83

LIFT CYLINDER Mast TL

1 2 3

9

1 10 5

4

2

5

3

6

4

7

11

6 7

12

8 8

9

12

10 11

13 13

MP-3130-801 MP-8.1-3300

84M1.0-0000-00084

MP-WF3000-GB 10/04 • Printed in Germany

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 811311-*** ............................... Cylinder Assembly (without 13/see Table) .............................................. 2 1 ........................... 814661 ..................................... Wiper ................................................................................................. 2 2 ........................... 807356 ..................................... Seal ................................................................................................... 2 3 ........................... 810646 ..................................... Guide Ring ........................................................................................ 2 4 ........................... 054172 ..................................... Bleed Screw ...................................................................................... 2 054173 ..................................... Seal ................................................................................................... 2 5 ........................... 810639 ..................................... Cap .................................................................................................... 2 6 ........................... 810644 ..................................... Backring ............................................................................................ 2 7 ........................... 811811 ..................................... O-Ring ............................................................................................... 2 8 ........................... 811318-*** ................................ Rod (see Table) ................................................................................. 2 9 ........................... 810649 ..................................... Retaining Ring ................................................................................... 2 10 .......................... 810652 ..................................... Piston ................................................................................................ 2 11 .......................... 050012-065 .............................. Retaining Ring ................................................................................... 2 12 .......................... 811316-*** ................................ Tube (see Table) ................................................................................ 2 13 .................... 810648 ..................................... Hose Brust Valve .................................................................................... 1

813822 ..................................... Seal Kit (included 1 - 4, 6, 7, 10) ............................................................. 2

Lift Height

Positon 0

Position 8

Position 12

2500 mm

811311-001

811318-001

811316-001

2930 mm

811311-002

811318-002

811316-002

3330 mm

811311-003

811318-003

811316-003

3800 mm

811311-004

811318-004

811316-004

4300 mm

811311-005

811318-005

811316-005 Tab003gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-8.1-3300

85

FREE LIFT CYLINDER Mast Mono/Mast TF

1 1

2

3 3

4

2 5

5

4 6

6

7

~

7

8

8

12

12 9 10

11 13

9 10 11

13

MP-3130-802 MP-8.1-3300

86M1.0-0000-00086

MP-WF3000-GB 10/04 • Printed in Germany

FREE LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 811320-*** ............................... Free Lift Cylinder Assembly (see Table) .................................................. 1 1 ........................... 811276 ..................................... Wiper Rod ......................................................................................... 1 2 ........................... 811280 ..................................... Rod Seal ........................................................................................... 1 3 ........................... 811321 ..................................... Cap .................................................................................................... 1 4 ........................... 054172 ..................................... Bleed Screw ...................................................................................... 1 054173 ..................................... Seal Ring ........................................................................................... 1 5 ........................... 812305 ..................................... Guide Ring ........................................................................................ 1 6 ........................... 811288 ..................................... Backring ............................................................................................ 1 7 ........................... 811284 ..................................... O-Ring ............................................................................................... 1 8 ........................... 811327-*** ................................ Rod (see Table) ................................................................................. 1 9 ........................... 811268 ..................................... Retaining Ring ................................................................................... 1 10 .......................... 811028 ..................................... Piston ................................................................................................ 1 11 .......................... 050012-009 .............................. Retaining Ring ................................................................................... 1 12 .......................... 811328-*** ................................ Tube (see Table) ................................................................................ 1 13 .......................... 811336 ..................................... Velocity Fuse ..................................................................................... 1

813820 ..................................... Seal Kit (included 1, 2, 4 - 7, 10) ............................................................. 1

Mast Mono Lift Height

Position 0

Position 8

Position 12

3046 mm

811320-002

811327-002

811328-002

3920 mm

811320-004

811327-004

811328-004 Tab001gb

Mast TF Lift Height

Position 0

Position 8

Position 12

2600 mm

811320-001

811327-001

811328-001

3030 mm

811320-002

811327-002

811328-002

3430 mm

811320-003

811327-003

811328-003

3900 mm

811320-004

811327-004

811328-004

4400 mm

811320-005

811327-005

811328-005 Tab008gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-8.1-3300

87

LIFT CYLINDER Mast TF

2 1

3 1 4 5

3

6

4 5 8

6

7

9

9

10

16

10

8

11 11

7

12

12

16

13 14 15 13 17 14 15 17 MP-3300-016 MP-8.2-3300

88M1.0-0000-00088

MP-WF3000-GB 10/04 • Printed in Germany

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 811499-*** ............................... Cylinder Assembly (see Table) ............................................................... 1 1 ........................... 811497 ..................................... Rod Head .......................................................................................... 1 2 ........................... 050005-016 .............................. Screw ................................................................................................ 1 3 ........................... 813803 ..................................... Elasto Assembly ............................................................................... 1 4 ........................... 811274 ..................................... Wiper ................................................................................................. 1 5 ........................... 811278 ..................................... Seal ................................................................................................... 1 6 ........................... 811294 ..................................... Cap .................................................................................................... 1 7 ........................... 054173 ..................................... Seal ................................................................................................... 1 8 ........................... 054172 ..................................... Bleed Screw ...................................................................................... 1 9 ........................... 811271 ..................................... Guide Ring ........................................................................................ 1 10 .......................... 811286 ..................................... Backring ............................................................................................ 1 11 .......................... 811282 ..................................... O-Ring ............................................................................................... 1 12 .......................... 811500-*** ................................ Rod (see Table) ................................................................................. 1 13 .......................... 811267 ..................................... Retaining Ring ................................................................................... 1 14 .......................... 811027 ..................................... Piston ................................................................................................ 1 15 .......................... 050012-073 .............................. Retaining Ring ................................................................................... 1 16 .......................... 811299-*** ................................ Tube (see Table) ................................................................................ 1 17 .......................... 810648 ..................................... Hose Brust Valve .............................................................................. 1

813823 ..................................... Seal Kit (included 4 - 7, 9 - 11, 13, 14) .................................................... 1

Hubhöhe

Position 0

Position 12

Position 16

2600 mm

811499-001

811500-001

811299-001

3030 mm

811499-002

811500-002

811299-002

3430 mm

811499-003

811500-003

811299-003

3900 mm

811499-004

811500-004

811299-004

4400 mm

811499-005

811500-005

811299-005 Tab006d

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-8.2-3300

89

LIFT CYLINDER Mast TF

1

1 2 2

3 4 5

6

9 8 10 11

3 7 4 5

15 7

6

15 8

9 10 11

12 13 14

12 13 14

16

16

MP-3300-017 MP-8.2-3300

90M1.0-0000-00090

MP-WF3000-GB 10/04 • Printed in Germany

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 811290-*** ............................... Cylinder Assembly (see Table) ............................................................... 1 1 ........................... 810648 ..................................... Hose Brust Valve .............................................................................. 1 2 ........................... 811301-*** ................................ Rod (see Table) ................................................................................. 1 3 ........................... 813803 ..................................... Elasto Assembly ............................................................................... 1 4 ........................... 811274 ..................................... Wiper ................................................................................................. 1 5 ........................... 811278 ..................................... Seal ................................................................................................... 1 6 ........................... 811294 ..................................... Cap .................................................................................................... 1 7 ........................... 054173 ..................................... Seal ................................................................................................... 1 8 ........................... 054172 ..................................... Bleed Screw ...................................................................................... 1 9 ........................... 811271 ..................................... Guide Ring ........................................................................................ 1 10 .......................... 811286 ..................................... Backring ............................................................................................ 1 11 .......................... 811282 ..................................... O-Ring ............................................................................................... 1 12 .......................... 811267 ..................................... Retaining Ring ................................................................................... 1 13 .......................... 811027 ..................................... Piston ................................................................................................ 1 14 .......................... 050012-073 .............................. Retaining Ring ................................................................................... 1 15 .......................... 815118-*** ................................ Tube (see Table) ................................................................................ 1 16 .......................... 811336 ..................................... Hose Brust Valve .............................................................................. 1

813823 ..................................... Seal Kit (included 4, 5, 7, 9 - 13) ............................................................. 1

Lift Height

Position 0

Position 2

Position 15

2600 mm

811290-001

811301-001

815118-001

3030 mm

811290-002

811301-002

815118-002

3430 mm

811290-003

811301-003

815118-003

3900 mm

811290-004

811301-004

815118-004

4400 mm

811290-005

811301-005

815118-005 Tab007gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-8.2-3300

91

Page intentionally left blank

Printed in Germany

92M1.0-0000-00092

SECTION 10

Printed in Germany

93

LABELS AND DECALS

1

1 6 7

2

8

3

4 5

9 6

10

11 12

6 13 14

MP-3300-003 MP-10.9-3300

94M1.0-0000-00094

MP-WF3000-GB 10/04 • Printed in Germany

LABELS AND DECALS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 869006-*** ............................... Warning Hands Off ................................................................................. 2 2 ..................... 069374-001 .............................. Decal crown.com .................................................................................... 1 3 ..................... 869506-*** ............................... Label Capacity Data ................................................................................ 1 4 ..................... 869054-*** ............................... Warning Moving Vehicle .......................................................................... 1 5 ..................... 869036-*** ............................... Warning No Riding .................................................................................. 1 6 ..................... 069372-037 .............................. Decal Momentum .................................................................................... 4 7 ..................... 869009-*** ............................... Warning Stand On ................................................................................... 2 8 ..................... 869010-*** ............................... Warning Stand Under .............................................................................. 2 9 ..................... 106158-020 .............................. Decal Crown Heavy ................................................................................ 2 10 .................... 869020-*** ............................... Danger Battery ....................................................................................... 1 11 .................... ??????-*** ............................... Label Info Point ....................................................................................... 1 12 .................... 814052 ..................................... Label Chevron ......................................................................................... 4 13 .................... 869314-*** ............................... Label Serial Number ................................................................................ 1 14 .................... 869012-*** ............................... Warning Electrical Additions .................................................................... 1

*** ................... xxxxxx-001 .............................. German xxxxxx-002 .............................. French xxxxxx-003 .............................. Spanish xxxxxx-004 .............................. Dutch xxxxxx-005 .............................. Italian xxxxxx-006 .............................. English xxxxxx-010 .............................. Portuguese

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WF3000-GB 10/04 • Printed in Germany

MP-10.9-3300

95

Page intentionally left blank

Printed in Germany

96M1.0-0000-00096