Parts Manual
WE/WS2300 Series 812688_U1.pmd
1
06.08.2003, 10:25
TABLE OF CONTENT
Printed in Germany
1
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Printed in Germany
M1.0-0000-0002 M1.0-0000-0002 2
TABLE OF CONTENT Table of Content ITD – INTRODUCTION
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General.................................................................................. 7
SECTION 1 – COVERS
PAGE
Frame and Pivoting carriage (WE) ......................................... 12 Frame and Pivoting carriage (WS) ......................................... 14 Covers ................................................................................... 16 Covers (Platform) .................................................................. 18 Wheels .................................................................................. 20 Caster Wheel (Platform) ........................................................ 22
SECTION 2 – HYDRAULIC PART
PAGE
Power Unit Hydraulic ............................................................. 26 Hydraulic Accessories Power Unit ......................................... 28 Hydraulic Tank ....................................................................... 30 Hydraulic Tank Accessories ................................................... 32 Hydraulic TL Mast (1,25t/1,35t) .............................................. 34 Hydraulic TL Mast (1,6t/1,8t and Platform) ............................. 36 Hydraulic Accessories TL Mast ............................................. 38,40 Hydraulic TF Mast (1,25t/1,35t) ............................................. 42 Hydraulic TF Mast (1,6t/1,8t and Platform) ............................ 44 Hydraulic TT Mast (1,6t/1,8t and Platform) ............................ 46 Hydraulic Accessories TT Mast ............................................. 48,50 Pump Motor (1,25t/1,35t) ....................................................... 52 Pump Motor (1,6t/1,8t and Platform) ...................................... 54
SECTION 3 – DRIVE UNIT
PAGE
Drive Unit ............................................................................... 58 Gearbox ................................................................................. 60 Drive Motor ............................................................................ 62 Knuckle .................................................................................. 64 Knuckle (Platform) ................................................................. 66
SECTION 4 – ELECTRICAL
PAGE
Elektrical Parts ...................................................................... 70,72 Pump Contactor .................................................................... 74 Forward/Reverse Contactor ................................................... 76 Control Handle ...................................................................... 78,80 Emergency Disconnect .......................................................... 82 Battery Charger ..................................................................... 84 Mast Wiring TL Mast (Hydraulic Accessories) ...................... 86 Mast Wiring TT Mast (Hydraulic Accessories) ...................... 88
SECTION5 – BRAKE SYSTEM
PAGE
Brake (1,25t/1,35t) ................................................................. 92 Brake (1,6t/1,8t and Platform) ................................................ 94
MP-WE/WS2300-GB 09/03 • Printed in Germany
M/P-IDX-4223
M1.0-0000-0003 33
TABLE OF CONTENT SECTION 6 – STEERING
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Steering Column .................................................................... 98
SECTION 7 – MAST-/LIFT STRUCTURE
PAGE
TL Mast (1,25t/1,35t) ............................................................. 102,104 TL Mast (1,6t/1,8t) ................................................................. 106,108 TF Mast (1,25t/1,35t) ............................................................. 110,112 TF Mast (1,6t/1,8t) ................................................................. 114,116 TT Mast ................................................................................. 118,120,122,124 Fork Carriage (WE 1,25t) ...................................................... 126 Fork Carriage (WE 1,6t) ........................................................ 128 Fork Carriage (WS 1,35t) ...................................................... 130 Fork Carriage (WS 1,8t) ........................................................ 132 Load Backrest ....................................................................... 134
SECTION 8 – CYLINDER
PAGE
Lift Cylinder (TL Mast 1,25t/1,35t) .......................................... 138 Lift Cylinder (TL/TT Mast 1,6t/1,8t) ........................................ 140 Lift Cylinder (TF Mast 1,25t/1,35t) ......................................... 142 Lift Cylinder (TF Mast 1,6t/1,8t) ............................................. 144 Free Lift Cylinder (TF Mast 1,25t/1,35t) ................................. 146 Free Lift Cylinder (TF/TT Mast 1,6t/1,8t) ................................ 148
SECTION 9 – CABIN/PLATFORM
PAGE
Platform ................................................................................. 152,154
SECTION10 – MISCELLANEOUS SERVICE INF.
PAGE
Labels and Decals ................................................................. 158 Labels and Decals (Platform) ................................................ 160
M/P-IDX-4223
4 4M1.0-0000-0004
MP-WE/WS2300-GB 09/03 • Printed in Germany
INTRODUCTION
Printed in Germany
5
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Printed in Germany
M1.0-0000-0006 M1.0-0000-0006 6
INTRODUCTION Important customer information
Ordering Spare Parts
To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.
Spare parts can be ordered by quoting: ●
The truck specification number
Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.
●
The truck model number
●
The truck serial number
If you wish to have your own technicians trained, please contact Crown for relevant training courses.
Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ●
The net weight and position of attachments may considerably affect the capacity and other truck characteristics.
●
Changing the electrical system or adding electrically operated components may result in operating faults.
This information can be found on the truck's data plate. Only if this information is provided can the order be processed quickly, correctly and reliably. Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:
CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133
Modifications which have not been assessed may result in fatal accidents!
MP-WE/WS2300-GB 09/03 • Printed in Germany
M/P-ITD-4223
M1.0-0000-0007 77
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Printed in Germany
8
PARTS
Printed in Germany
9
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Printed in Germany
10M1.0-0000-00010
SECTION 1
Printed in Germany
11
FRAME AND PIVOTING CARRIAGE WE
%
& % &
'
$
#
! $ "
MP-1.0-4223
12M1.0-0000-00012
M0602
MP-WE/WS2300-GB 09/03 • Printed in Germany
FRAME AND PIVOTING CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ........................................................................ Frame WE ............................................................................................... 1 1 ........................... 802884-002 ............................. Frame Assembly (1.25t TL/TF) ......................................................... 1 803501-002 ............................. Frame Assembly (1.6t TL/TF) ........................................................... 1 803501-003 ............................. Frame Assembly (1.6t TT) ................................................................ 1 806061-001 ............................. Frame Assembly (1.4t TL/TF - Platform) .......................................... 1 806061-002 ............................. Frame Assembly (1.4t TT - Platform) ............................................... 1 806061-003 ............................. Frame Assembly (1.25t TL/TF - Platform) ........................................ 1 2 ........................... 803027 ..................................... Bracket .............................................................................................. 1 3 ........................... 050005-037 ............................. Screw ................................................................................................ 3 4 ........................... 050052-004 ............................. Pin, Roll ............................................................................................ 2 5 ........................... 802746 ..................................... Pivoting Carriage .............................................................................. 1 6 ........................... 803057 ..................................... Bushing ............................................................................................. 2 7 ........................... 050006-071 ............................. Screw ................................................................................................ 2 8 ........................... 050008-050 ............................. Nut .................................................................................................... 2 9 ........................... 803198-001 ............................. Battery Rollers .................................................................................. 4 803198-002 ............................. Battery Rollers (Freezer/Corrosion) ................................................. 4 10 .......................... 050051-004 ............................. Screw ................................................................................................ 4 11 .......................... 803043 ..................................... Shaft (welded on) ............................................................................. 2
053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-1.0-4223
13
FRAME AND PIVOTING CARRIAGE WS
% &
' $
#
! $ "
MP-1.0-4223
14M1.0-0000-00014
M0603
MP-WE/WS2300-GB 09/03 • Printed in Germany
FRAME AND PIVOTING CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ........................................................................ Frame WS ............................................................................................... 1 1 ........................... 802884-001-01 ........................ Frame Assembly (1.35t/width 864 mm) ........................................... 1 802884-001-02 ........................ Frame Assembly (1.35t/width 1067 mm) ......................................... 1 802884-001-03 ........................ Frame Assembly (1.35t/width 1270 mm) ......................................... 1 803501-001-01 ........................ Frame Assembly (1.8t/width 864 mm) ............................................. 1 803501-001-02 ........................ Frame Assembly (1.8t/width 1067 mm) ........................................... 1 803501-001-03 ........................ Frame Assembly (1.8t/width 1270 mm) ........................................... 1 806061-004-01 ........................ Frame Assembly (Platform - width 864 mm) .................................... 1 806061-004-02 ........................ Frame Assembly (Platform - width 1067 mm) .................................. 1 806061-004-03 ........................ Frame Assembly(Platform - width 1270 mm) ................................... 1 2 ........................... 803027 ..................................... Bracket .............................................................................................. 1 3 ........................... 050005-037 ............................. Screw ................................................................................................ 3 4 ........................... 050052-004 ............................. Pin, Roll ............................................................................................ 2 5 ........................... 802746 ..................................... Pivoting Carriage .............................................................................. 1 6 ........................... 803057 ..................................... Bushing ............................................................................................. 2 7 ........................... 050006-071 ............................. Screw ................................................................................................ 2 8 ........................... 050008-050 ............................. Nut .................................................................................................... 2 9 ........................... 803198-001 ............................. Battery Rollers .................................................................................. 4 803198-002 ............................. Battery Rollers (Freezer/Corrosion) ................................................. 4 10 .......................... 050051-004 ............................. Screw ................................................................................................ 4 11 .......................... 803043 ..................................... Bolt (welded on) ............................................................................... 2
053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-1.0-4223
15
COVERS 26 27 26 27 24
23 25
20
22 10
23
12 22
21
13 11
15
18 14 5
8
19
17
18 14
9
16 5
2 4
27 3
4
27
1 7 6 M0647 MP-1.0-4223
16M1.0-0000-00016
MP-WE/WS2300-GB 09/03 • Printed in Germany
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 803092 .................................... Cover ...................................................................................................... 1 2 ..................... 803259-001 ............................. Cover ...................................................................................................... 1 3 ..................... 050008-014 ............................. Nut .......................................................................................................... 9 804987-001 ............................. Washer ................................................................................................... 9 4 ..................... 803139 .................................... Nut .......................................................................................................... 2 5 ..................... 050004-041 ............................. Screw ...................................................................................................... 2 6 ..................... 050005-027 ............................. Screw ...................................................................................................... 2 7 ..................... 050005-028 ............................. Screw ...................................................................................................... 1 8 ..................... 813966-001 ............................. Cover ...................................................................................................... 1 9 ..................... 050006-022 ............................. Screw ...................................................................................................... 2 050009-013 ............................. Washer ................................................................................................... 2 10 .................... 802903-001 ............................. Dash Board (LH) .................................................................................... 1 11 .................... 803529 .................................... Support (LH) ........................................................................................... 1 12 .................... 115478 .................................... Lens ........................................................................................................ 1 13 .................... 803544 .................................... Screw ...................................................................................................... 4 14 .................... 050051-001 ............................. Screw ...................................................................................................... 4 15 .................... 802902-001 ............................. Dash Board (RH) .................................................................................... 1 16 .................... 803527 .................................... Support (RH) .......................................................................................... 1 17 .................... 803544 .................................... Screw ...................................................................................................... 4 18 .................... 050009-018 ............................. Washer ................................................................................................... 2 19 .................... 803051-001 ............................. Cover ...................................................................................................... 1 803920 .................................... Noise Cushion ........................................................................................ 1 20 .................... 803051-002 ............................. Cover ...................................................................................................... 1 803920 .................................... Noise Cushion ........................................................................................ 1 21 .................... 803080 .................................... Cover (Anderson) ................................................................................... 1 803876 .................................... Cover (Schaltbau) .................................................................................. 1 22 .................... 050008-014 ............................. Nut .......................................................................................................... 1 050009-014 ............................. Washer ................................................................................................... 3 23 .................... 803139 .................................... Nut .......................................................................................................... 2 24 .................... 053050-002 ............................. Adhesive Tape ........................................................................................ 2 25 .................... 803312-001 ............................. Battery Lid .............................................................................................. 1 26 .................... 050004-041 ............................. Screw ...................................................................................................... 2 27 .................... 050009-004 ............................. Washer ................................................................................................... 4
053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-1.0-4223
17
COVERS Platform
MP1164 MP-1.0-4223
18M1.0-0000-00018
MP-WE/WS2300-GB 09/03 • Printed in Germany
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 803312-001 ............................. Battery Lid .............................................................................................. 1 2 ..................... 050004-041 ............................. Screw ...................................................................................................... 2 3 ..................... 050009-004 ............................. Washer ................................................................................................... 4 4 ..................... 053050-002 ............................. Adhesive Tape ........................................................................................ 2 5 ..................... 803080 .................................... Cover (Anderson) ................................................................................... 1 803876 .................................... Cover (Schaltbau) .................................................................................. 1 6 ..................... 803139 .................................... Nut .......................................................................................................... 2 7 ..................... 050004-041 ............................. Screw ...................................................................................................... 4 8 ..................... 050008-014 ............................. Nut .......................................................................................................... 1 050009-014 ............................. Washer ................................................................................................... 3 9 ..................... 802902-001 ............................. Dash Board (RH) .................................................................................... 1 10 .................... 802903-001 ............................. Dash Board (LH) .................................................................................... 1 11 .................... 803527 .................................... Support (RH) .......................................................................................... 1 12 .................... 050009-018 ............................. Washer ................................................................................................... 1 13 .................... 050051-001 ............................. Screw ...................................................................................................... 2 14 .................... 803544 .................................... Screw ...................................................................................................... 4 15 .................... 803529 .................................... Support (LH) ........................................................................................... 1 16 .................... 050051-001 ............................. Screw ...................................................................................................... 2 050009-018 ............................. Washer ................................................................................................... 1 17 .................... 803544 .................................... Screw ...................................................................................................... 4 18 .................... 115478 .................................... Lens ........................................................................................................ 1 19 .................... 806048 .................................... Cover ...................................................................................................... 1 20 .................... 050071-006 ............................. Screw ...................................................................................................... 4 21 .................... 803051-002 ............................. Cover ...................................................................................................... 1 803920 .................................... Noise Cushion ........................................................................................ 1 22 .................... 803051-001 ............................. Cover ...................................................................................................... 1 803920 .................................... Noise Cushion ........................................................................................ 1 23 .................... 803259-001 ............................. Cover ...................................................................................................... 1 24 .................... 803139 .................................... Nut .......................................................................................................... 2 25 .................... 050008-014 ............................. Nut .......................................................................................................... 9 804987-001 ............................. Washer ................................................................................................... 9 26 .................... 806038 .................................... Cover ...................................................................................................... 1 27 .................... 050071-034 ............................. Screw ...................................................................................................... 5 28 .................... 807576 .................................... Skirt ........................................................................................................ 1 29 .................... 050006-056 ............................. Screw ...................................................................................................... 4 050009-029 ............................. Washer ................................................................................................... 4 804863-007 ............................. Cage Nut ................................................................................................ 1 30 .................... 050067-047 ............................. Screw ...................................................................................................... 3 31 .................... 050008-038 ............................. Nut .......................................................................................................... 3
053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-1.0-4223
19
WHEELS
&
"
' #
! ' $ #
% &
& " $
%
$ $ $
"
!
M1142
MP-1.5-4223
20M1.0-0000-00020
MP-WE/WS2300-GB 09/03 • Printed in Germany
WHEELS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1* .................... 802739 .................................... Housing .................................................................................................. 1 2* .................... 802743 .................................... Support Plate ......................................................................................... 1 3* .................... 055002-019 ............................. Bearing ................................................................................................... 1 4* .................... 050012-040 ............................. Ring, Retaining ....................................................................................... 1 5* .................... 050012-041 ............................. Ring, Retaining ....................................................................................... 1 6* .................... 802745 .................................... Wheel Assembly .................................................................................... 1 7* .................... 802901-001 ............................. Axle ......................................................................................................... 1 802901-002 ............................. Axle (Freezer/Corrosion) ........................................................................ 1 8* .................... 050007-051 ............................. Screw ...................................................................................................... 1 050008-037 ............................. Nut .......................................................................................................... 1 9* .................... 050005-031 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Adhesive ................................................................................................. AR 10 .................... 803030 .................................... Bushing (WE/ Tandem) .......................................................................... 4 11 .................... 802869 .................................... Rocker (WE/ Tandem) ............................................................................ 4 12 .................... 808981-001 ............................. Load Wheel (WE/ Tandem) .................................................................... 4 13 .................... 802873-001 ............................. Axle (WE/ Tandem) ................................................................................ 4 802873-002 .............................. Axle (WE/ Tandem) ................................................................................ 4 14 .................... 050000-015 ............................. Pin (WE/ Tandem) .................................................................................. 8 15 .................... 808982-001 ............................. Load Wheel (WE/Single) ........................................................................ 2 16 .................... 802801-001 ............................. Axle (WE/Single) .................................................................................... 2 802801-002 ............................. Axle (WE/Single - Freezer/Corrosion) ................................................... 2 17 .................... 050000-023 ............................. Pin (WE/Single) ...................................................................................... 2 18 .................... 808983-001 ............................. Load Wheel (WS) ................................................................................... 4 19 .................... 803107-001 ............................. Axle (WS) ............................................................................................... 4 803107-002 ............................. Axle (WS - Freezer/Corrosion) .............................................................. 4 20 .................... 050000-022 ............................. Pin (WS) ................................................................................................. 4 21 .................... 802846 .................................... Drive Wheel ( Vulkolan) .......................................................................... 1 803586 .................................... Drive Wheel (Rubber) ............................................................................ 1 804950 .................................... Drive Wheel (Tractotan) ......................................................................... 1 805694 .................................... Drive Wheel ( Vulkolan - only for Platform) ............................................ 1 22 .................... 050062-001 ............................. Wheel Nut ............................................................................................... 5
* ..................... 802738-001 ............................. Castor Assembly (included 1-9) ............................................................ 1 * ..................... 802738-002 ............................. Castor Assembly (included 1-9 - Freezer/Corrosion) ............................ 1
053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-1.5-4223
21
CASTER WHEEL Platform
MP1728 MP-1.5-4223
22M1.0-0000-00022
MP-WE/WS2300-GB 09/03 • Printed in Germany
CASTER WHEEL INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 807704-001 ............................. Caster Wheel Assy (Platform) ............................................................... 1 807704-002 ............................. Caster Wheel Assy (Platform - Freezer/Corrosion) ............................... 1 1* .......................... 050012-040 ............................. Circlip ................................................................................................ 1 2* .......................... 805993 ..................................... Plate .................................................................................................. 1 3 ........................... 050005-068 ............................. Screw ................................................................................................ 4 053050-060 ............................. Adhesive ........................................................................................... AR 4* .......................... 055002-019 ............................. Bearing Ball ...................................................................................... 1 5* .......................... 050012-041 ............................. Circlip ................................................................................................ 1 6* .......................... 807702 ..................................... Washer .............................................................................................. 2 7* .......................... 807701 ..................................... Bearing Ball ...................................................................................... 1 8* .......................... 807700 ..................................... Seal Bonded ..................................................................................... 1 9* .......................... 807910 ..................................... Support ............................................................................................. 1 10* ......................... 805994 ..................................... Axle ................................................................................................... 1 11* ......................... 813130 ..................................... Caster Wheel .................................................................................... 2 12* ......................... 804061 ..................................... Pin ..................................................................................................... 2 13* ......................... 050051-007 ............................. Screw ................................................................................................ 2
* ........................... 805999-001 ............................. Caster Wheel (Platform - included 1-2 & 4-13) ............................... 1 * ........................... 805999-002 ............................. Caster Wheel (Platform - included 1-2 & 4-13 - Freezer/Corrosion) 1
053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-1.5-4223
23
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Printed in Germany
24M1.0-0000-00024
SECTION 2
Printed in Germany
25
POWER UNIT HYDRAULIC
$
&
'
! "
! # ' % !
#
%
!
$
$
"
$ !
MP-2.0-4223
26M1.0-0000-00026
&
$ !
M1237 MP-WE/WS2300-GB 09/03 • Printed in Germany
POWER UNIT HYDRAULIC INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ........................................................................ Pump Motor (see Section 2.13) ............................................................. 1 2 ..................... 050005-005 ............................. Screw ...................................................................................................... 6 053050-006 ............................. Loctite ..................................................................................................... AR 3 ..................... 054004-005 ............................. Washer ................................................................................................... 6 4 ..................... 803446 .................................... Seal ........................................................................................................ 1 5 ..................... 803422 .................................... Plate ....................................................................................................... 1 6 ..................... 804359-001 ............................. Proportional Valve .................................................................................. 1 7 ..................... 050005-014 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Adhesive ................................................................................................. AR 050009-012 ............................. Washer ................................................................................................... 8 8 ..................... 803447 .................................... Seal ........................................................................................................ 1 9 ..................... 803624 .................................... Pump (1.25/1.35t) .................................................................................. 1 803679 .................................... Pump (1.6/1.8t & Platform) .................................................................... 1 054002-027 ............................. Seal (only for 803679) ............................................................................ 1 10 .................... 050005-016 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Loctite ..................................................................................................... AR 11 .................... 054002-027 ............................. Seal ........................................................................................................ 1 12 .................... 803389 .................................... Bracket ................................................................................................... 1 13 .................... 050008-024 ............................. Nut .......................................................................................................... 12 050009-018 ............................. Washer ................................................................................................... 11 14 .................... 803373 .................................... Tank ........................................................................................................ 1 15 .................... 803377 .................................... Seal ........................................................................................................ 1 16 .................... 803402 .................................... Buffer ...................................................................................................... 4 17 .................... 050051-007 ............................. Screw ...................................................................................................... 1 18 .................... 064198-005 ............................. Plug Drain ............................................................................................... 1 19 .................... 803623 .................................... Dipstick ................................................................................................... 1 20 .................... 050009-026 ............................. Washer ................................................................................................... 11 21 .................... 803812 .................................... Coupling ................................................................................................. 1
053001-003 ............................. Hydraulic Oil ........................................................................................... AR 053001-008 ............................. Hydraulic Oil (Freezer/Corrosion) .......................................................... AR
053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-2.0-4223
27
HYDRAULIC ACCESSORIES POWER UNIT $
&
'
!
"
! # ' % !
#
%
!
$
$
"
$ ! MP-2.0-4223
28M1.0-0000-00028
&
$ !
M1143 MP-WE/WS2300-GB 09/03 • Printed in Germany
HYDRAULIC ACCESSORIES POWER UNIT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ........................................................................ Hydraulic Power Unit (Auxiliary Function) ............................................. 1 1 ..................... 803494 .................................... Pump Motor ............................................................................................ 1 2 ..................... 050005-005 ............................. Screw ...................................................................................................... 6 053050-006 ............................. Loctite ..................................................................................................... AR 3 ..................... 054004-005 ............................. Washer ................................................................................................... 6 4 ..................... 803446 .................................... Gasket .................................................................................................... 1 5 ..................... 803422 .................................... Tank Lid .................................................................................................. 1 6 ..................... 804359-001 ............................. Valve Block ............................................................................................. 1 7 ..................... 050005-014 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Adhesive ................................................................................................. AR 050009-012 ............................. Washer ................................................................................................... 8 8 ..................... 803447 .................................... Gasket .................................................................................................... 1 9 ..................... 803679 .................................... Pump ...................................................................................................... 1 10 .................... 050005-016 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Loctite ..................................................................................................... AR 11 .................... 054002-027 ............................. Seal ........................................................................................................ 1 12 .................... 803389 .................................... Bracket ................................................................................................... 1 13 .................... 050008-024 ............................. Nut .......................................................................................................... 12 050009-018 ............................. Washer ................................................................................................... 12 14 .................... 803373 .................................... Tank ........................................................................................................ 1 15 .................... 803377 .................................... Seal ........................................................................................................ 1 16 .................... 803402 .................................... Buffer ...................................................................................................... 4 17 .................... 050051-007 ............................. Screw ...................................................................................................... 2 18 .................... 064198-005 ............................. Plug Drain ............................................................................................... 1 19 .................... 803623 .................................... Dipstick ................................................................................................... 1 20 .................... 050009-026 ............................. Washer ................................................................................................... 11 21 .................... 803812 .................................... Coupling ................................................................................................. 1
053001-003 ............................. Hydraulic Oil ........................................................................................... AR
053002-001 ............................. Grease .................................................................................................... AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-2.0-4223
29
HYDRAULIC TANK
&
' % $ #
"
!
%
M0607 MP-2.3-4223
30M1.0-0000-00030
MP-WE/WS2300-GB 09/03 • Printed in Germany
HYDRAULIC TANK INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 803646 .................................... Return Filter ........................................................................................... 1 2 ..................... 803625 .................................... Suction Filter .......................................................................................... 1 3 ..................... 054157-001 ............................. Elbow ...................................................................................................... 2 4 ..................... 803648 .................................... Pipe ........................................................................................................ 1 5 ..................... 804365 .................................... Fitting ...................................................................................................... 1 6 ..................... 054156-003 ............................. Adaptor ................................................................................................... 1 7 ..................... 054004-001 ............................. Seal ........................................................................................................ 1 8 ..................... 804359-001 ............................. Proportional Valve .................................................................................. 1 9 ..................... 054169-001 ............................. Orifice (1.25/1.35t) ................................................................................. 1 054169-002 ............................. Orifice (1.6/1.8t & Platform) ................................................................... 1
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-2.3-4223
31
HYDRAULIC TANK ACCESSORIES
&
' % $ #
"
!
%
M0607 MP-2.3-4223
32M1.0-0000-00032
MP-WE/WS2300-GB 09/03 • Printed in Germany
HYDRAULIC TANK ACCESSORIES INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 803646 .................................... Return Filter ........................................................................................... 1 2 ..................... 803625 .................................... Suction Filter .......................................................................................... 1 3 ..................... 054157-001 ............................. Elbow ...................................................................................................... 2 4 ..................... 803648 .................................... Pipe ........................................................................................................ 1 5 ..................... 804365 .................................... Adaptor ................................................................................................... 1 6 ..................... 054156-003 ............................. Adaptor ................................................................................................... 1 7 ..................... 054004-001 ............................. Seal ........................................................................................................ 2 8 ..................... 804359-001 ............................. Valve Block ............................................................................................. 1 9 ..................... 054169-002 ............................. Orifice ..................................................................................................... 1
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-2.3-4223
33
HYDRAULIC TL MAST 1,25t/1,35t
%
! # $
%
" $
%
"
" '
#
& !
M0610 MP-2.4-4223
34M1.0-0000-00034
MP-WE/WS2300-GB 09/03 • Printed in Germany
HYDRAULIC TL MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ........................................................................ Hydraulic TL Mast (1.25/1.35t) .............................................................. 1 1 .............................................................................. Lift Cylinder (see Section 8.1) .......................................................... 2 2 ........................... 054156-005 ............................. Adaptor ............................................................................................. 1 3 ........................... 054165-001 ............................. Hose .................................................................................................. 1 4 ........................... 803266 ..................................... Clamp ............................................................................................... 1 5 ........................... 050005-022 ............................. Screw ................................................................................................ 1 050010-021 ............................. Washer .............................................................................................. 1 6 ........................... 054161-001 ............................. Adaptor ............................................................................................. 1 7 ........................... 054160-001 ............................. Adaptor ............................................................................................. 1 8 ........................... 803227 ..................................... Pipe ................................................................................................... 1 9 ........................... 803220 ..................................... Adapter ............................................................................................. 1 10 .......................... 54164 ....................................... Ring ................................................................................................... 1 11 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1 12 .......................... 803202 ..................................... Manifold Block .................................................................................. 1 13 .......................... 054162-001 ............................. Plug ................................................................................................... 1 14 .......................... 054156-001 ............................. Adaptor ............................................................................................. 2 15 .......................... 803228-001 ............................. Pipe ................................................................................................... 1 16 .......................... 803228-002 ............................. Pipe ................................................................................................... 1 17 .......................... 054156-002 ............................. Adaptor ............................................................................................. 2
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-2.4-4223
35
HYDRAULIC TL MAST 1,6t/1,8t and Platform
!
! # $
" " %
!
!
' ! #
" &
$
%
M0611 MP-2.4-4223
36M1.0-0000-00036
MP-WE/WS2300-GB 09/03 • Printed in Germany
HYDRAULIC TL MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ........................................................................ Hydraulic TL Mast (1.6t/1.8t & Platform) ............................................... 1 1 .............................................................................. Lift Cylinder (see Section 8.1) .......................................................... 2 2 ........................... 054158-001 ............................. Elbow ................................................................................................ 1 3 ........................... 054165-007 ............................. Hose .................................................................................................. 1 4 ........................... 803487 ..................................... Clamp ............................................................................................... 2 5 ........................... 050008-024 ............................. Nut .................................................................................................... 1 050009-018 ............................. Washer .............................................................................................. 1 6 ........................... 803399 ..................................... Pipe ................................................................................................... 1 7 ........................... 803479 ..................................... Pipe ................................................................................................... 1 8 ........................... 803220 ..................................... Adaptor ............................................................................................. 1 9 ........................... 54164 ....................................... Ring ................................................................................................... 1 10 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1 11 .......................... 803475 ..................................... Manifold Block .................................................................................. 1 12 .......................... 054162-001 ............................. Plug ................................................................................................... 1 13 .......................... 054156-003 ............................. Adaptor ............................................................................................. 4 14 .......................... 803477-001 ............................. Pipe ................................................................................................... 1 15 .......................... 803477-002 ............................. Pipe ................................................................................................... 1 16 .......................... 050005-022 ............................. Screw ................................................................................................ 1 050010-021 ............................. Washer .............................................................................................. 1 17 .......................... 054160-001 ............................. Adaptor ............................................................................................. 1
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-2.4-4223
37
HYDRAULIC ACCESSORIES TL MAST
M1910 MP-2.5-4223
38M1.0-0000-00038
MP-WE/WS2300-GB 09/03 • Printed in Germany
HYDRAULIC ACCESSORIES TL MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 054157-003 ............................. Elbow ...................................................................................................... 2 2 ..................... 054165-036 ............................. Hose ....................................................................................................... 1 3 ..................... 054157-001 ............................. Elbow ...................................................................................................... 1 4 ..................... 054165-035 ............................. Hose ....................................................................................................... 1 5 ..................... 807159 .................................... Manifold Block ........................................................................................ 1 810821 .................................... Valve ....................................................................................................... 1 6 ..................... 050009-013 ............................. Washer ................................................................................................... 2 7 ..................... 050007-011 ............................. Screw ...................................................................................................... 2 8 ..................... 054157-004 ............................. Elbow ...................................................................................................... 1 9 ..................... 807174 .................................... Pipe ........................................................................................................ 1 10 .................... 054177-001 ............................. Adaptor ................................................................................................... 1 11 .................... 061002-002 ............................. Clamp ..................................................................................................... 3 12 .................... 050005-004 ............................. Screw ...................................................................................................... 3 13 .................... 807178 .................................... Pipe ........................................................................................................ 1 14 .................... 054160-001 ............................. Adaptor ................................................................................................... 1 15 .................... 803479 .................................... Pipe ........................................................................................................ 1 16 .................... 807176 .................................... Pipe ........................................................................................................ 1 17 .................... 807545-002 ............................. Bracket ................................................................................................... 1 18 .................... 050010-015 ............................. Washer ................................................................................................... 1 19 .................... 050005-016 ............................. Screw ...................................................................................................... 1 20 .................... 803220 .................................... Adaptor ................................................................................................... 1 21 .................... 54164 ....................................... Ring ........................................................................................................ 1 22 .................... 054002-026 ............................. O-Ring .................................................................................................... 1 23 .................... 054156-002 ............................. Adaptor ................................................................................................... 4 24 .................... 807162 .................................... Manifold Block ........................................................................................ 1 25 .................... 054162-001 ............................. Plug ........................................................................................................ 3 26 .................... 054156-003 ............................. Adaptor ................................................................................................... 4 27 .................... 807168-002 ............................. Pipe ........................................................................................................ 1 28 .................... 807168-001 ............................. Pipe ........................................................................................................ 1 29 .................... 812104-001-** ......................... Pipe (see next Page) .............................................................................. 1 30 .................... 812104-002-** ......................... Pipe (see next Page) .............................................................................. 1 31 .................... 803927-003 ............................. Clamp ..................................................................................................... 2 32 .................... 050010-021 ............................. Washer ................................................................................................... 2 33 .................... 050005-022 ............................. Screw ...................................................................................................... 2 34 .................... 054167-002 ............................. Adaptor ................................................................................................... 2 35 .................... 054165-*** ............................... Hose (see next Page) ............................................................................ 2 36 .................... 054176-001 ............................. Adaptor ................................................................................................... 2 37 .................... 054159-002 ............................. Elbow ...................................................................................................... 1 38 .................... 807946 .................................... Pipe ........................................................................................................ 1 39 .................... 054156-001 ............................. Adaptor ................................................................................................... 1 40 .................... 807188 .................................... Valve Solenoid ....................................................................................... 1 41 .................... 804549 .................................... Coil Solenoid .......................................................................................... 2 42 .................... 807184-002 ............................. Plate ....................................................................................................... 1 43 .................... 050009-012 ............................. Washer ................................................................................................... 1 44 .................... 050007-015 ............................. Screw ...................................................................................................... 2 45 .................... 054181-001 ............................. Connector ............................................................................................... 2 46 .................... 054178-001 ............................. Screw Cap .............................................................................................. 2 47 .................... 054179-001 ............................. Nut .......................................................................................................... 2 48 .................... 804549 .................................... Coil Solenoid .......................................................................................... 1 49 .................... 054157-005 ............................. Elbow ...................................................................................................... 1 50 .................... 807908 .................................... Pipe ........................................................................................................ 1 51 .................... 050005-048 ............................. Screw ...................................................................................................... 2 52 .................... 807225-002 ............................. Cover ...................................................................................................... 1 53 .................... 050071-035 ............................. Screw ...................................................................................................... 6
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-2.5-4223
39
HYDRAULIC ACCESSORIES TL MAST Auxiliary TL Mast Position 29
Position 30
Position 35
Collapsed Height
812104-001-01
812104-002-01
054165-038
2930 mm
812104-001-02
812104-002-02
054165-039
3230 mm
812104-001-03
812104-002-03
054165-040
3530 mm
812104-001-04
812104-002-04
054165-041
3830 mm
812104-001-05
812104-002-05
054165-042
4230 mm Tab001gb
MP-2.5-4223
40M1.0-0000-00040
MP-WE/WS2300-GB 09/03 • Printed in Germany
Page intentionally left blank
Printed in Germany
41
HYDRAULIC TF MAST 1,25t/1,35t
19 20 28 19
21
23
22
22 24 25
26
1
1 30
29
2
18 4 15
27
16
12
18 15 17
13
7 8
11
3
5 6
10 9
14 M0612
MP-2.6-4223
42M1.0-0000-00042
MP-WE/WS2300-GB 09/03 • Printed in Germany
HYDRAULIC TF MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ........................................................................ Hydraulic TF Mast (1.25/1.35t) .............................................................. 1 1 .............................................................................. Lift Cylinder (see Section 8.2) .......................................................... 2 2 .............................................................................. Free Lift Cylinder (see Section 8.3/8.4) ........................................... 1 3 ........................... 054156-005 ............................. Adaptor ............................................................................................. 1 4 ........................... 054165-001 ............................. Hose .................................................................................................. 1 5 ........................... 803266 ..................................... Clamp ............................................................................................... 1 6 ........................... 050005-022 ............................. Screw ................................................................................................ 1 050010-021 ............................. Washer .............................................................................................. 1 7 ........................... 054161-001 ............................. Adaptor ............................................................................................. 1 8 ........................... 054160-001 ............................. Adaptor ............................................................................................. 1 9 ........................... 803227 ..................................... Pipe ................................................................................................... 1 10 .......................... 803220 ..................................... Adaptor ............................................................................................. 1 11 .......................... 54164 ....................................... Ring ................................................................................................... 1 12 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1 13 .......................... 803202 ..................................... Manifold Block .................................................................................. 1 14 .......................... 054162-001 ............................. Plug ................................................................................................... 1 15 .......................... 054156-001 ............................. Adaptor ............................................................................................. 2 16 .......................... 803228-001 ............................. Pipe ................................................................................................... 1 17 .......................... 803228-002 ............................. Pipe ................................................................................................... 1 18 .......................... 054156-002 ............................. Adaptor ............................................................................................. 2 19 .......................... 054156-003 ............................. Adaptor ............................................................................................. 2 20 .......................... 805512 ..................................... Pipe ................................................................................................... 1 21 .......................... 805513 ..................................... Pipe ................................................................................................... 1 22 .......................... 054156-003 ............................. Adaptor ............................................................................................. 2 23 .......................... 803143 ..................................... Manifold Block .................................................................................. 1 24 .......................... 050005-015 ............................. Screw ................................................................................................ 2 050009-012 ............................. Washer .............................................................................................. 2 25 .......................... 054158-001 ............................. Elbow ................................................................................................ 1 26 .......................... 805514-001 ............................. Pipe (Lift Height 2930mm) ............................................................... 1 805514-002 ............................. Pipe (Lift Height 3230mm) ............................................................... 1 805514-003 ............................. Pipe (Lift Height 3530mm) ............................................................... 1 805514-004 ............................. Pipe (Lift Height 3830mm) ............................................................... 1 805514-005 ............................. Pipe (Lift Height 4230mm) ............................................................... 1 27 .......................... 054157-002 ............................. Elbow ................................................................................................ 1 28 .......................... 054163 ..................................... Plug ................................................................................................... 1 054173 ..................................... Seal ................................................................................................... 1 29 .......................... 803266 ..................................... Clamp ............................................................................................... 1 30 .......................... 050005-022 ............................. Screw ................................................................................................ 1 050010-021 ............................. Washer .............................................................................................. 1
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-2.6-4223
43
HYDRAULIC TF MAST 1,6t/1,8t and Platform
" ' " "
"
! "
#
&
" %
" !
$ % #
# " $
%
"
" $
% & ' &
! M0613
MP-2.6-4223
44M1.0-0000-00044
MP-WE/WS2300-GB 09/03 • Printed in Germany
HYDRAULIC TF MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ........................................................................ Hydraulic TF Mast (1.6t/1.8t & Platform) ............................................... 1 1 .............................................................................. Lift Cylinder (see Section 8.2) .......................................................... 2 2 .............................................................................. Free Lift Cylinder (see Section 8.4) ................................................. 1 3 ........................... 054158-001 ............................. Elbow ................................................................................................ 1 4 ........................... 054165-007 ............................. Hose .................................................................................................. 1 5 ........................... 803487 ..................................... Clamp ............................................................................................... 1 6 ........................... 050008-024 ............................. Nut .................................................................................................... 1 050009-018 ............................. Washer .............................................................................................. 1 7 ........................... 803399 ..................................... Pipe ................................................................................................... 1 8 ........................... 803479 ..................................... Pipe ................................................................................................... 1 9 ........................... 803220 ..................................... Adaptor ............................................................................................. 1 10 .......................... 54164 ....................................... Ring ................................................................................................... 1 11 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1 12 .......................... 803475 ..................................... Manifold Block .................................................................................. 1 13 .......................... 054162-001 ............................. Plug ................................................................................................... 1 14 .......................... 054156-003 ............................. Adaptor ............................................................................................. 8 15 .......................... 803477-001 ............................. Pipe ................................................................................................... 1 16 .......................... 803477-002 ............................. Pipe ................................................................................................... 1 17 .......................... 803487 ..................................... Clamp ............................................................................................... 2 18 .......................... 050005-022 ............................. Screw ................................................................................................ 2 050010-021 ............................. Washer .............................................................................................. 2 19 .......................... 805516 ..................................... Pipe ................................................................................................... 1 20 .......................... 805517 ..................................... Pipe ................................................................................................... 1 21 .......................... 803143 ..................................... Manifold Block .................................................................................. 1 22 .......................... 054163 ..................................... Plug ................................................................................................... 1 054173 ..................................... Seal ................................................................................................... 1 23 .......................... 050005-015 ............................. Screw ................................................................................................ 2 050009-012 ............................. Washer .............................................................................................. 2 24 .......................... 054158-001 ............................. Elbow ................................................................................................ 1 25 .......................... 803605-001 ............................. Pipe (Lift Height 2930mm) ............................................................... 1 803605-002 ............................. Pipe (Lift Height 3230mm) ............................................................... 1 803605-003 ............................. Pipe (Lift Height 3530mm) ............................................................... 1 803605-004 ............................. Pipe (Lift Height 3830mm) ............................................................... 1 803605-005 ............................. Pipe (Lift Height 4230mm) ............................................................... 1 26 .......................... 054157-002 ............................. Elbow ................................................................................................ 1 27 .......................... 054160-001 ............................. Adaptor ............................................................................................. 1
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-2.6-4223
45
HYDRAULIC TT MAST 1,6t/1,8t and Platform
! !
& &
&
% $
" " '
#
"
" #
!
$ % !
' "
"
! "
! "
%
"
# &
&
'
$
M0614 MP-2.8-4223
46M1.0-0000-00046
MP-WE/WS2300-GB 09/03 • Printed in Germany
HYDRAULIC TT MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ........................................................................ Hydraulic TT Mast (1.6t/1.8t & Platform) ............................................... 1 1 .............................................................................. Lift Cylinder (see Section 8.1) .......................................................... 2 2 .............................................................................. Free Lift Cylinder (see Section 8.4) ................................................. 1 3 ........................... 054158-001 ............................. Elbow ................................................................................................ 1 4 ........................... 054165-007 ............................. Hose .................................................................................................. 1 5 ........................... 803487 ..................................... Clamp ............................................................................................... 1 6 ........................... 050008-024 ............................. Nut .................................................................................................... 1 050009-018 ............................. Washer .............................................................................................. 1 7 ........................... 803399 ..................................... Pipe ................................................................................................... 1 8 ........................... 803479 ..................................... Pipe ................................................................................................... 1 9 ........................... 803220 ..................................... Adaptor ............................................................................................. 1 10 .......................... 54164 ....................................... Ring ................................................................................................... 1 11 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1 12 .......................... 803870 ..................................... Manifold Block .................................................................................. 1 13 .......................... 054162-001 ............................. Plug ................................................................................................... 1 14 .......................... 054156-003 ............................. Adaptor ............................................................................................. 7 15 .......................... 803477-001 ............................. Pipe ................................................................................................... 1 16 .......................... 803477-002 ............................. Pipe ................................................................................................... 1 17 .......................... 803487 ..................................... Clamp ............................................................................................... 1 18 .......................... 050005-022 ............................. Screw ................................................................................................ 3 050010-021 ............................. Washer .............................................................................................. 3 19 .......................... 803493-001-01 ........................ Pipe (Lift Height 3630mm) ............................................................... 1 803493-001-02 ........................ Pipe (Lift Height 4030mm) ............................................................... 1 803493-001-03 ........................ Pipe (Lift Height 4395mm) ............................................................... 1 803493-001-04 ........................ Pipe (Lift Height 4895mm) ............................................................... 1 803493-001-05 ........................ Pipe (Lift Height 5160mm) ............................................................... 1 20 .......................... 803493-002-01 ........................ Pipe (Lift Height 3630mm) ............................................................... 1 803493-002-02 ........................ Pipe (Lift Height 4030mm) ............................................................... 1 803493-002-03 ........................ Pipe (Lift Height 4395mm) ............................................................... 1 803493-002-04 ........................ Pipe (Lift Height 4895mm) ............................................................... 1 803493-002-05 ........................ Pipe (Lift Height 5160mm) ............................................................... 1 21 .......................... 803927-001 ............................. Clamp ............................................................................................... 2 22 .......................... 054167-001 ............................. Elbow ................................................................................................ 3 23 .......................... 054165-002 ............................. Hose (Lift Height 3630mm) .............................................................. 2 054165-003 ............................. Hose (Lift Height 4030mm) .............................................................. 2 054165-004 ............................. Hose (Lift Height 4395mm) .............................................................. 2 054165-005 ............................. Hose (Lift Height 4895mm) .............................................................. 2 054165-006 ............................. Hose (Lift Height 5160mm) .............................................................. 2 24 .......................... 803358 ..................................... Pipe ................................................................................................... 1 25 .......................... 803490 ..................................... Manifold Block .................................................................................. 1 26 .......................... 050005-047 ............................. Screw ................................................................................................ 2 050010-010 ............................. Washer .............................................................................................. 2 27 .......................... 054156-004 ............................. Adaptor ............................................................................................. 1 28 .......................... 807207 ..................................... Pipe ................................................................................................... 1 29 .......................... 054157-002 ............................. Elbow ................................................................................................ 1 30 .......................... 054157-001 ............................. Elbow ................................................................................................ 1 31 .......................... 054160-001 ............................. Adaptor ............................................................................................. 1
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-2.8-4223
47
HYDRAULIC ACCESSORIES TT MAST
M1918 MP-2.9-4223
48M1.0-0000-00048
MP-WE/WS2300-GB 09/03 • Printed in Germany
HYDRAULIC ACCESSORIES TT MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 054157-003 ............................. Elbow ...................................................................................................... 2 2 ..................... 054165-036 ............................. Hose ....................................................................................................... 1 3 ..................... 807159 .................................... Manifold Block ........................................................................................ 1 810821 .................................... Valve ....................................................................................................... 1 4 ..................... 804549 .................................... Coil Solenoid .......................................................................................... 1 5 ..................... 050009-013 ............................. Washer ................................................................................................... 2 6 ..................... 050007-011 ............................. Screw ...................................................................................................... 2 7 ..................... 054177-001 ............................. Adaptor ................................................................................................... 1 8 ..................... 807178 .................................... Pipe ........................................................................................................ 1 9 ..................... 054160-001 ............................. Adaptor ................................................................................................... 1 10 .................... 803479 .................................... Pipe ........................................................................................................ 1 11 .................... 803220 .................................... Adaptor ................................................................................................... 1 12 .................... 54164 ....................................... Ring ........................................................................................................ 1 13 .................... 054002-026 ............................. O-Ring .................................................................................................... 1 14 .................... 803870 .................................... Manifold Block ........................................................................................ 1 15 .................... 054162-001 ............................. Plug ........................................................................................................ 1 16 .................... 054156-003 ............................. Adaptor ................................................................................................... 7 17 .................... 803477-002 ............................. Pipe ........................................................................................................ 1 18 .................... 803477-001 ............................. Pipe ........................................................................................................ 1 19 .................... 803493-002-** ......................... Pipe ........................................................................................................ 1 20 .................... 807154 .................................... Bracket ................................................................................................... 2 21 .................... 050010-021 ............................. Washer ................................................................................................... 2 22 .................... 050005-022 ............................. Screw ...................................................................................................... 2 23 .................... 054167-001 ............................. Elbow ...................................................................................................... 3 24 .................... 054165-*** ............................... Hose ....................................................................................................... 2 25 .................... 803493-001-** ......................... Pipe ........................................................................................................ 1 26 .................... 803358 .................................... Pipe ........................................................................................................ 1 27 .................... 803490 .................................... Manifold Block ........................................................................................ 1 28 .................... 050010-010 ............................. Washer ................................................................................................... 2 29 .................... 050005-047 ............................. Screw ...................................................................................................... 2 30 .................... 054157-001 ............................. Elbow ...................................................................................................... 1 31 .................... 054157-002 ............................. Elbow ...................................................................................................... 1 32 .................... 807207 .................................... Pipe ........................................................................................................ 1 33 .................... 054156-004 ............................. Adaptor ................................................................................................... 1 34 ....................................................................... (see next Page)
Auxiliary TT Mast Position 19
Position 24
Position 25
Collapsed Height
803493-002-01
054165-002
803493-001-01
3630 mm
803493-002-02
054165-003
803493-001-02
4030 mm
803493-002-03
054165-004
803493-001-03
4395 mm
803493-002-04
054165-005
803493-001-04
4845 mm
803493-002-05
054165-006
803493-001-05
5160 mm Tab002gb
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-2.9-4223
49
HYDRAULIC ACCESSORIES TT MAST
M1949 MP-2.9-4223
50M1.0-0000-00050
MP-WE/WS2300-GB 09/03 • Printed in Germany
HYDRAULIC ACCESSORIES TT MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 054157-001 ............................. Adaptor ................................................................................................... 1 2 ..................... 054165-035 ............................. Pipe ........................................................................................................ 1 3 ..................... 807176 .................................... Pipe ........................................................................................................ 1 4 ..................... 054157-004 ............................. Adaptor ................................................................................................... 1 5 ..................... 807174 .................................... Pipe ........................................................................................................ 1 6 ..................... 807545-002 ............................. Bracket ................................................................................................... 1 7 ..................... 050010-015 ............................. Washer ................................................................................................... 1 8 ..................... 050005-016 ............................. Screw ...................................................................................................... 1 9 ..................... 061002-002 ............................. Clamp ..................................................................................................... 3 10 .................... 050005-004 ............................. Screw ...................................................................................................... 1 11 .................... 050005-048 ............................. Screw ...................................................................................................... 2 053050-006 ............................. Adhesive ................................................................................................. AR 12 .................... 054167-002 ............................. Elbow ...................................................................................................... 2 13 .................... 807201-002-** ......................... Pipe (see Table) ..................................................................................... 1 14 .................... 807201-001-** ......................... Pipe (see Table) ..................................................................................... 1 15 .................... 807202 .................................... Bracket ................................................................................................... 2 16 .................... 050051-007 ............................. Screw ...................................................................................................... 2 17 .................... 054165-*** ............................... Hose (see Table) .................................................................................... 2 18 .................... 054180-001 ............................. Elbow ...................................................................................................... 2 19 .................... 807205-002-** ......................... Pipe (see Table) ..................................................................................... 1 20 .................... 807205-001-** ......................... Pipe (see Table) ..................................................................................... 1 21 .................... 807157 .................................... Clamp ..................................................................................................... 2 22 .................... 050005-011 ............................. Screw ...................................................................................................... 2 23 .................... 050008-015 ............................. Nut .......................................................................................................... 2 24 .................... 054165-*** ............................... Hose (see Table) .................................................................................... 1 25 .................... 054165-*** ............................... Hose (see Table) .................................................................................... 1 26 .................... 054176-001 ............................. Adaptor ................................................................................................... 1 27 .................... 807206-001 ............................. Pipe ........................................................................................................ 1 28 .................... 054157-005 ............................. Elbow ...................................................................................................... 2 29 .................... 807188 .................................... Valve Solenoid ....................................................................................... 1 30 .................... 804549 .................................... Coil Solenoid .......................................................................................... 2 31 .................... 807184-001 ............................. Plate ....................................................................................................... 1 32 .................... 050009-012 ............................. Washer ................................................................................................... 1 33 .................... 050007-012 ............................. Screw ...................................................................................................... 2 34 .................... 054181-001 ............................. Connector ............................................................................................... 2 35 .................... 054178-001 ............................. Screw Cap .............................................................................................. 2 36 .................... 054179-001 ............................. Nut .......................................................................................................... 2 37 .................... 807569 .................................... Cover ...................................................................................................... 1 38 .................... 050071-035 ............................. Screw ...................................................................................................... 6
Auxiliary TT Mast Position 13
Position 14
Position 17
Position 19
Position 20
Position 24
Position 25
Collapsed Height
807201-002-01
807201-001-01
054165-015
807205-002-01
807205-001-01
054165-020
054165-025
3630 mm
807201-002-02
807201-001-02
054165-016
807205-002-02
807205-001-02
054165-021
054165-026
4030 mm
807201-002-03
807201-001-03
054165-017
807205-002-03
807205-001-03
054165-022
054165-027
4395 mm
807201-002-04
807201-001-04
054165-018
807205-002-04
807205-001-04
054165-023
054165-028
4845 mm
807201-002-05
807201-001-05
054165-019
807205-002-05
807205-001-05
054165-024
054165-029
5160 mm
Tab003gb
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-2.9-4223
51
PUMP MOTOR 1,25t/1,35t %
& %
# $
%
!
&
$
'
&
#
"
" #
% ! !
$
" '
M0615 MP-2.13-4223
52M1.0-0000-00052
MP-WE/WS2300-GB 09/03 • Printed in Germany
PUMP MOTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 803047 .................................... Pump Motor (1.25t/1.35t) ....................................................................... 1 1 ........................... 803781 ..................................... Armature ........................................................................................... 1 2 ........................... 803782 ..................................... Housing ............................................................................................. 1 3 .............................................................................. Washer .............................................................................................. 1 4 ........................... 803784 ..................................... Bushing ............................................................................................. 4 5 ........................... 803785 ..................................... Nut .................................................................................................... 4 803786 ..................................... Washer .............................................................................................. 4 6 ........................... 803787 ..................................... Drive End Plate ................................................................................. 1 7 ........................... 803788 ..................................... Bearing Ball ...................................................................................... 1 8 ........................... 803789 ..................................... Washer .............................................................................................. 1 9 ........................... 803790 ..................................... Screw ................................................................................................ 6 803791 ..................................... Washer .............................................................................................. 6 10 .......................... 803792 ..................................... Drive End Plate ................................................................................. 1 11 .......................... 803793 ..................................... Brush Ring Assembly ....................................................................... 4 12 .......................... 803794 ..................................... Spring ............................................................................................... 4 13 .......................... 803795 ..................................... Screw ................................................................................................ 8 803796 ..................................... Washer .............................................................................................. 8 14 .......................... 803797 ..................................... Conecting Cable ............................................................................... 1 15 .......................... 803798 ..................................... Screw ................................................................................................ 2 803799 ..................................... Nut .................................................................................................... 3 803783 ..................................... Washer .............................................................................................. 1 16 .......................... 803800 ..................................... Bearing Ball ...................................................................................... 1 17 .......................... 803801 ..................................... Screw ................................................................................................ 4 803791 ..................................... Washer .............................................................................................. 4 18 .......................... 803803 ..................................... Brushes ............................................................................................. 4 19 .......................... 803804 ..................................... Screw ................................................................................................ 4 803805 ..................................... Washer .............................................................................................. 4 20 .......................... 803806 ..................................... Fan .................................................................................................... 1 21 .......................... 803807 ..................................... Press Fit Brushing ............................................................................ 1 22 .......................... 803808 ..................................... Hood ................................................................................................. 1 23 .......................... 803809 ..................................... Protection Guard .............................................................................. 1 24 .......................... 803812 ..................................... Vernier Coupling ............................................................................... 1 25 .......................... 803813 ..................................... Washer .............................................................................................. 1 26 .......................... 803814 ..................................... Washer .............................................................................................. 1 27 .......................... 803790 ..................................... Screw ................................................................................................ 1 803816 ..................................... Washer .............................................................................................. 1 28 .......................... 803817 ..................................... Screw ................................................................................................ 2 803818 ..................................... Washer .............................................................................................. 2
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-2.13-4223
53
PUMP MOTOR 1,6t/1,8t and Platform $ ' &
#
&
%
"
!
" # ! '
%
$
! "
M0616 MP-2.13-4223
54M1.0-0000-00054
MP-WE/WS2300-GB 09/03 • Printed in Germany
PUMP MOTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 803494 .................................... Pump Motor (1.6t/1.8t & Platform) ......................................................... 1 1 ........................... 803815 ..................................... Armature ........................................................................................... 1 2 ........................... 803802 ..................................... Housing ............................................................................................. 1 3 ........................... 803952 ..................................... Screw ................................................................................................ 1 4 ........................... 803784 ..................................... Bushing ............................................................................................. 4 5 ........................... 803785 ..................................... Nut .................................................................................................... 4 803786 ..................................... Washer .............................................................................................. 4 6 ........................... 803953 ..................................... Drive End Plate ................................................................................. 1 7 ........................... 803788 ..................................... Bearing Ball ...................................................................................... 1 8 ........................... 803954 ..................................... Washer .............................................................................................. 6 9 ........................... 803955 ..................................... Drive End Plate ................................................................................. 1 10 .......................... 803793 ..................................... Brush Ring Assembly ....................................................................... 4 11 .......................... 803794 ..................................... Spring ............................................................................................... 4 12 .......................... 803795 ..................................... Screw ................................................................................................ 8 803796 ..................................... Washer .............................................................................................. 8 13 .......................... 803956 ..................................... Conecting Cable ............................................................................... 1 14 .......................... 803798 ..................................... Screw ................................................................................................ 2 803799 ..................................... Nut .................................................................................................... 3 803791 ..................................... Washer .............................................................................................. 4 15 .......................... 803957 ..................................... Bearing Ball ...................................................................................... 1 16 .......................... 803801 ..................................... Screw ................................................................................................ 4 803791 ..................................... Washer .............................................................................................. 4 17 .......................... 803958 ..................................... Brushes ............................................................................................. 4 18 .......................... 803804 ..................................... Screw ................................................................................................ 4 803805 ..................................... Washer .............................................................................................. 4 19 .......................... 803959 ..................................... Fan .................................................................................................... 1 20 .......................... 803960 ..................................... Press Fit Brushing ............................................................................ 1 21 .......................... 803808 ..................................... Cover ................................................................................................ 1 22 .......................... 803962 ..................................... Protection Guard .............................................................................. 1 23 .......................... 803963 ..................................... Screw ................................................................................................ 4 803791 ..................................... Washer .............................................................................................. 4 24 .......................... 803812 ..................................... Vernier Coupling ............................................................................... 1
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-2.13-4223
55
Page intentionally left blank
Printed in Germany
56M1.0-0000-00056
SECTION 3
Printed in Germany
57
DRIVE UNIT
' !
&
%
$
" $
#
M0617 MP-3.0-4223
58M1.0-0000-00058
MP-WE/WS2300-GB 09/03 • Printed in Germany
DRIVE UNIT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 802840 .................................... Drive Unit ................................................................................................ 1 2 ..................... 050006-052 ............................. Screw ...................................................................................................... 6 053050-006 ............................. Adhesive ................................................................................................. AR 3 ........................................................................ Brake Assembly (see Section 5.6) ........................................................ 1 4 ........................................................................ Drive Tire Assembly (see Section 1.5) ................................................. 1 5 ..................... 050062-001 ............................. Wheel Nut ............................................................................................... 5 6 ..................... 054011-005 ............................. Grerase Nipple ....................................................................................... 2 7 ..................... 803712 .................................... Circlip ..................................................................................................... 1 8 ..................... 803450-005 ............................. Socket Housing ...................................................................................... 1 9 ..................... 116858 .................................... Socket Insert .......................................................................................... 2 10 .................... 803450-001 ............................. Socket Housing ...................................................................................... 1 11 .................... 803450-010 ............................. Socket Insert .......................................................................................... 2
053002-001 ............................. Grease .................................................................................................... AR 053002-004 ............................. Transmission Oil ..................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR 053002-006 ............................. Transmission Oil (Freezer/Corrosion) .................................................... AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-3.0-4223
59
GEARBOX
!
'
&
$ %
' "
&
! !
'
! & "
"
! !
!
# $ $ #
% %
! !
#
M0125 MP-3.1-4223
60M1.0-0000-00060
MP-WE/WS2300-GB 09/03 • Printed in Germany
GEARBOX INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 803733 .................................... Gearbox Assembly ................................................................................. 1 1 ........................... 803734 ..................................... Transmission Case ........................................................................... 1 2 ........................... 803735 ..................................... Bearing Ball ...................................................................................... 1 3 ........................... 803736 ..................................... Bearing Ball ...................................................................................... 2 4 ........................... 803737 ..................................... Thread Protection Shield ................................................................. 1 5 ........................... 803738 ..................................... Bevel Gear ........................................................................................ 1 6 ........................... 803739 ..................................... Spacer sleeve ................................................................................... 1 7 ........................... 803740 ..................................... Shim 0.1/0.3/0.5 ............................................................................... AR 803741 ..................................... Shim 0.15 .......................................................................................... AR 803742 ..................................... Shim 0.25 .......................................................................................... AR 8 ........................... 803743 ..................................... Helical Gear ...................................................................................... 1 9 ........................... 803744 ..................................... Nut .................................................................................................... 1 10 .......................... 803745 ..................................... Bevel Gear ........................................................................................ 1 11 .......................... 803746 ..................................... Shim 0.1/0.3/0.5 ............................................................................... AR 803747 ..................................... Shim 0.15 .......................................................................................... AR 803748 ..................................... Shim 0.25 .......................................................................................... AR 12 .......................... 803749 ..................................... Bearing Ball ...................................................................................... 1 13 .......................... 803750 ..................................... Spacer .............................................................................................. 1 14 .......................... 803751 ..................................... Shim 0.1/0.3/0.5 ............................................................................... AR 803752 ..................................... Shim 0.15 .......................................................................................... AR 803753 ..................................... Shim 0.25 .......................................................................................... AR 15 .......................... 803754 ..................................... Seal ................................................................................................... 1 805044 ..................................... Adhesive ........................................................................................... AR 16 .......................... 803755 ..................................... Wheel Shaft ...................................................................................... 1 17 .......................... 803756 ..................................... Stud Wheel ....................................................................................... 5 18 .......................... 803757 ..................................... Washer .............................................................................................. 1 19 .......................... 803758 ..................................... Screw ................................................................................................ 1 805083 ..................................... Adhesive ........................................................................................... AR 20 .......................... 803759 ..................................... Cover ................................................................................................ 1 21 .......................... 803760 ..................................... O-Ring .............................................................................................. 1 22 .......................... 050005-022 ............................. Screw ................................................................................................ 8 803762 ..................................... Washer .............................................................................................. 8 23 .......................... 803763 ..................................... Plug, Drain ........................................................................................ 1 803764 ..................................... Seal ................................................................................................... 1 24 .......................... 803765 ..................................... Cover ................................................................................................ 1 805044 ..................................... Adhesive ........................................................................................... AR 25 .......................... 803766 ..................................... Screw ................................................................................................ 10 803762 ..................................... Washer .............................................................................................. 10 26 .......................... 803769 ..................................... Plug ................................................................................................... 1 27 .......................... 803770 ..................................... Chain Wheel ..................................................................................... 1 28 .......................... 803771 ..................................... Turntable ........................................................................................... 1 29 .......................... 050005-025 ............................. Screw ................................................................................................ 10 803762 ..................................... Washer .............................................................................................. 10 30 .......................... 803774 ..................................... Plug ................................................................................................... 1 803775 ..................................... Seal ................................................................................................... 1 31 .......................... 805085 ..................................... Helical Gear ...................................................................................... 1 32 .......................... 050005-014 ............................. Screw ................................................................................................ 8 803762 ..................................... Washer .............................................................................................. 8 33 .......................... 803767 ..................................... Screw ................................................................................................ 2 803762 ..................................... Washer .............................................................................................. 2
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-3.1-4223
61
DRIVE MOTOR "
' #
% '
&
!
"
'
"
$ & !
# #
"
% ! " $
& ' M0619
MP-3.2-4223
62M1.0-0000-00062
MP-WE/WS2300-GB 09/03 • Printed in Germany
DRIVE MOTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 803703 .................................... Drive Motor ............................................................................................. 1 1 ........................... 803704 ..................................... Sleeve ............................................................................................... 1 2 ........................... 803705 ..................................... Bearing Ball ...................................................................................... 1 3 ........................... 803706-001 ............................. Shim 0.1 ............................................................................................ AR 803706-002 ............................. Shim 0.3 ............................................................................................ AR 803706-003 ............................. Shim 0.5 ............................................................................................ AR 4 ........................... 803707 ..................................... Circlip ................................................................................................ 3 5 ........................... 803708 ..................................... Seal ................................................................................................... 1 6 ........................... 803709 ..................................... O-Ring .............................................................................................. 1 7 ........................... 803710 ..................................... Armature ........................................................................................... 1 8 ........................... 803711 ..................................... Washer .............................................................................................. 2 9 ........................... 803712 ..................................... Circlip ................................................................................................ 1 10 .......................... 803713 ..................................... Nut .................................................................................................... 1 11 .......................... 803714 ..................................... Woodruff Key .................................................................................... 1 12 .......................... 803715 ..................................... Motor End Cover .............................................................................. 1 13 .......................... 803716 ..................................... Insulation Bushing ............................................................................ 1 14 .......................... 803717 ..................................... Bearing Ball ...................................................................................... 1 15 .......................... 803718 ..................................... Spacer .............................................................................................. 1 16 .......................... 803719 ..................................... Brush Holder Kit ............................................................................... 1 17 .......................... 803720 ..................................... Screw ................................................................................................ 2 18 .......................... 803721 ..................................... Nut .................................................................................................... 4 19 .......................... 803722 ..................................... Brushes ............................................................................................. 4 20 .......................... 803723 ..................................... Screw ................................................................................................ 8 803724 ..................................... Washer .............................................................................................. 8 21 .......................... 803725 ..................................... Terminal ............................................................................................ 1 22 .......................... 803726 ..................................... Screw ................................................................................................ 4 23 .......................... 803727 ..................................... Nut .................................................................................................... 4 803728 ..................................... Washer .............................................................................................. 8 24 .......................... 803729 ..................................... Protection Guard .............................................................................. 1 25 .......................... 803730 ..................................... Woodruff Key .................................................................................... 1
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-3.2-4223
63
KNUCKLE
6 5
12
4
1 2 3 8 7
18 17 16
19
7
9
15
14 13
8
11
10
10
MP-4223-001 MP-3.3-4223
64M1.0-0000-00064
MP-WE/WS2300-GB 09/03 • Printed in Germany
KNUCKLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 813763-001 ............................. Knuckle Assembly .................................................................................. 1 813763-002 ............................. Knuckle Assembly (Freezer/Corrosion) ................................................. 1 813763-003 ............................. Knuckle Assembly (Auxiliary Function) ................................................. 1 1 ........................... 813771 ..................................... Knuckle ............................................................................................. 1 2 ........................... 813773 ..................................... Stop ................................................................................................... 2 3 ........................... 050004-006 ............................. Screw ................................................................................................ 2 053050-006 ............................. Adhesive ........................................................................................... AR 4 ........................... 803169-001 ............................. Clamp ............................................................................................... 1 803169-002 ............................. Clamp (Freezer/Corrosion) ............................................................... 1 5 ........................... 050009-028 ............................. Washer .............................................................................................. 2 6 ........................... 050008-038 ............................. Nut .................................................................................................... 2 7 ........................... 803559-001 ............................. Clamp ............................................................................................... 2 803559-002 ............................. Clamp (Freezer/Corrosion) ............................................................... 2 8 ........................... 050004-022 ............................. Screw ................................................................................................ 2 9 ........................... 802819-001 ............................. Shaft ................................................................................................. 1 802819-002 ............................. Shaft (Freezer/Corrosion) ................................................................. 1 10 .......................... 803013 ..................................... Spring ............................................................................................... 3 11 .......................... 803173 ..................................... Spacer Bushing ................................................................................ 1 12 .......................... 050000-056 ............................. Pin, Roll ............................................................................................ 1 13 .......................... 050004-008 ............................. Screw ................................................................................................ 4 14 .......................... 803310 ..................................... Aktuator, Switch ................................................................................ 2 15 .......................... 803174 ..................................... Spacer .............................................................................................. 2 16 .......................... 050010-014 ............................. Washer .............................................................................................. 4 17 .......................... 050008-004 ............................. Nut .................................................................................................... 4 18 .......................... 803471-001 ............................. Cable Mount ..................................................................................... 1 803471-002 ............................. Cable Mount (Freezer/Corrosion & Auxiliary Function) ................... 1 19 .......................... 050004-021 ............................. Screw ................................................................................................ 1 053050-006 ............................. Adhesive ........................................................................................... AR
053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-3.3-4223
65
KNUCKLE Platform
M2002 MP-3.3-4223
66M1.0-0000-00066
MP-WE/WS2300-GB 09/03 • Printed in Germany
KNUCKLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805960-002 ............................. Knuckle ................................................................................................... 1 805960-004 ............................. Knuckle (Freezer/Corrosion) .................................................................. 1 1 ........................... 807638 ..................................... Knuckle (Base) ................................................................................. 1 2 ........................... 807642-001 ............................. Clamp ............................................................................................... 1 050068-005 ............................. Nut .................................................................................................... 2 3 ........................... 807561 ..................................... Plate .................................................................................................. 1 4 ........................... 45234 ....................................... Cable Protection ............................................................................... 1 5 ........................... 050005-011 ............................. Screw ................................................................................................ 2 6 ........................... 805943 ..................................... Knuckle ............................................................................................. 1 7 ........................... 050005-023 ............................. Screw ................................................................................................ 4 8 ........................... 803651 ..................................... Damper ............................................................................................. 1 9 ........................... 050005-002 ............................. Screw ................................................................................................ 2 10 .......................... 803619-001 ............................. Microswitch Assembly ...................................................................... 1 803310 ..................................... Actuator ............................................................................................ 1 11 .......................... 050004-034 ............................. Screw ................................................................................................ 2 12 .......................... 050008-004 ............................. Nut .................................................................................................... 2 13 .......................... 808039-001 ............................. Axle ................................................................................................... 1 808039-002 ............................. Axle (Freezer/Corrosion) .................................................................. 1 14 .......................... 803353 ..................................... Spacer .............................................................................................. 2 15 .......................... 803013 ..................................... Spring ............................................................................................... 2 16 .......................... 050000-015 ............................. Roll Pin ............................................................................................. 1 17 .......................... 807515 ..................................... Cover ................................................................................................ 1 18 .......................... 050003-020 ............................. Screw ................................................................................................ 2
808906 ..................................... Knuckle Assembly (included 6,8-12) ............................................... 1 ............................................................................................................................................................. ............................................................................................................................................................. 053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-3.3-4223
67
Page intentionally left blank
Printed in Germany
68M1.0-0000-00068
SECTION 4
Printed in Germany
69
ELECTRICAL PARTS
M2030 MP-4.0-4223
70M1.0-0000-00070
MP-WE/WS2300-GB 09/03 • Printed in Germany
ELECTRICAL PARTS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 803136 .................................... Plate ....................................................................................................... 1 055055-002 ............................. Edge Protection ...................................................................................... 1 2 ..................... 813465-001 ............................. Controller (1.25t/1.35t) ........................................................................... 1 813465-002 ............................. Controller (1.4t/1.6t/1.8t & Accessories) ............................................... 1 053051-008 ............................. Heat Paste .............................................................................................. AR 3 ..................... 050006-024 ............................. Screw ...................................................................................................... 3 4 ..................... 050009-014 ............................. Washer ................................................................................................... 3 5 ..................... 050008-014 ............................. Nut .......................................................................................................... 3 6 ..................... 802815 .................................... Contactor (see Section 4.4) ................................................................... 1 7 ..................... 050006-013 ............................. Screw ...................................................................................................... 2 8 ..................... 050009-007 ............................. Washer ................................................................................................... 2 9 ..................... 050008-008 ............................. Nut .......................................................................................................... 2 10 .................... 802817 .................................... Fuse Holder FU1/FU3 ............................................................................ 2 11 .................... 050004-014 ............................. Screw ...................................................................................................... 2 12 .................... 050009-004 ............................. Washer ................................................................................................... 14 13 .................... 050008-001 ............................. Nut .......................................................................................................... 6 14 .................... 802816-001 ............................. Fuse FU1 (125A) .................................................................................... 1 15 .................... 803674 .................................... Busbar .................................................................................................... 1 16 .................... 050006-031 ............................. Screw ...................................................................................................... 1 17 .................... 050009-018 ............................. Washer ................................................................................................... 3 18 .................... 050008-024 ............................. Nut .......................................................................................................... 2 19 .................... 052068-001 ............................. Spacer .................................................................................................... 4 20 .................... 813474 .................................... Distribution Panel ................................................................................... 1 052071-001 ............................. Fuse ........................................................................................................ 1 813715 .................................... Distribution Panel (Platform) .................................................................. 1 21 .................... 052066-002 ............................. Washer ................................................................................................... 4 22 .................... 052067-001 ............................. Spacer .................................................................................................... 4 23 .................... 803913 .................................... Proportional Electronic .......................................................................... 1 806789 .................................... Proportional Electronic (Hydraulic Accessories) .................................. 1 804368 .................................... Wiring Harness (for No. 23) ................................................................... 1 813472 .................................... Wiring Harness (for No. 23 to Control Handle Wiring Harness) ........... 1 813473 .................................... Wiring Harness (for No. 23 to Side Shift Wiring Harness) .................... 1 24 .................... 803194 .................................... Hose ....................................................................................................... 1 25 .................... 078708-002 ............................. Horn ........................................................................................................ 1 077732 .................................... Suppressor ............................................................................................. 1 803678-001 ............................. Socket Crimp .......................................................................................... 2 043478 .................................... Bracket (Suppressor) ............................................................................. 1 050004-015 ............................. Screw ...................................................................................................... 2 050008-001 ............................. Nut .......................................................................................................... 2 26 .................... 050006-037 ............................. Screw ...................................................................................................... 1 27 .................... 802820 .................................... Contactor (see Section 4.4) ................................................................... 1 804387 .................................... Contactor (see Section 4.4 - Freezer/Corrosion) .................................. 1 062007-033 ............................. Terminal (Freezer/Corrosion) ................................................................. 2 28 .................... 050004-010 ............................. Screw ...................................................................................................... 4 050004-011 ............................. Screw (Freezer/Corrosion) ..................................................................... 2 29 .................... 804364 .................................... Busbar .................................................................................................... 1 30 .................... 050004-014 ............................. Screw ...................................................................................................... 2 31 .................... 802816-002 ............................. Fuse FU3 (160A) .................................................................................... 1 32 .................... 802833 .................................... Hour/Discharge Indicator ....................................................................... 1 33 .................... 113773-001 ............................. Hour Meter ............................................................................................. 1 803545 .................................... Wire ........................................................................................................ 1 34 .................... 052071-002 ............................. Fuse FU4/FU5 ........................................................................................ 2 35 .................... 052071-003 ............................. Fuse FU2 ................................................................................................ 1
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-4.0-4223
71
ELECTRICAL PARTS
# "
!
!
M2042 MP-4.0-4223
72M1.0-0000-00072
MP-WE/WS2300-GB 09/03 • Printed in Germany
ELECTRICAL PARTS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 803673 .................................... Battery Connector (Anderson) ............................................................... 1 803546-001 ............................. Battery Connector (Schaltbau) .............................................................. 1 2 ..................... 050007-010 ............................. Screw (Schaltbau) .................................................................................. 4 050006-027 ............................. Screw (Anderson) .................................................................................. 4 050009-012 ............................. Washer ................................................................................................... AR 3 ..................... 803619-001 ............................. Limit Switch, ORS/BRS .......................................................................... 2 802836 .................................... Switch ..................................................................................................... 2 803450-006 ............................. Pin Housing ............................................................................................ 2 116858 .................................... Insert ...................................................................................................... 6 808133 .................................... ORS Bridge (Platform) ........................................................................... 1 803450-006 ............................. Pin Housing (Platform) ........................................................................... 1 116858 .................................... Insert (Platform) ..................................................................................... 2 4 ..................... 803619-002 ............................. Limit Switch, LMS ................................................................................... 1 802836 .................................... Switch ..................................................................................................... 1 803450-006 ............................. Pin Housing ............................................................................................ 1 116858 .................................... Insert ...................................................................................................... 3 050004-033 ............................. Screw ...................................................................................................... 2 050009-001 ............................. Washer ................................................................................................... 2 5 ..................... 072708 .................................... Key Switch .............................................................................................. 1 107151-001 ............................. Key .......................................................................................................... AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-4.0-4223
73
PUMP CONTACTOR
$
#
"
!
M0623 MP-4.4-4223
74M1.0-0000-00074
MP-WE/WS2300-GB 09/03 • Printed in Germany
PUMP CONTACTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 802820 .................................... Pump Contactor Assembly .................................................................... 1 1 ........................... 803689 ..................................... Contact ............................................................................................. 2 2 ........................... 803690 ..................................... Moveable contact ............................................................................. 1 3 ........................... 803691 ..................................... Coil .................................................................................................... 1 4 ........................... 803692-001 ............................. Spring ............................................................................................... 1 5 ........................... 803693 ..................................... Cover ................................................................................................ 1 6 ........................... 803694 ..................................... Screw ................................................................................................ 2
804387 .................................... Pump Contactor Assembly (Freezer/Corrosion) ................................... 1
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-4.4-4223
75
FORWARD/REVERSE CONTACTOR & &
%
$ $
#
' "
"
!
M0624 MP-4.4-4223
76M1.0-0000-00076
MP-WE/WS2300-GB 09/03 • Printed in Germany
FORWARD/REVERSE CONTACTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 802815 .................................... Forward/Reverse Contactor Assembly .................................................. 1 1 ........................... 803696 ..................................... Contact Assembly ............................................................................. 4 2 ........................... 803697-001 ............................. Moveable contact ............................................................................. 2 3 ........................... 803698 ..................................... Coil .................................................................................................... 1 4 ........................... 803699 ..................................... Pin ..................................................................................................... 2 5 ........................... 803700 ..................................... Contactor .......................................................................................... 1 6 ........................... 803692-001 ............................. Spring Compression ......................................................................... 2 7 ........................... 803701-001 ............................. Cover, Assembly ............................................................................... 1 8 ........................... 803694 ..................................... Screw ................................................................................................ 3 9 ........................... 803702 ..................................... Insolation .......................................................................................... 2
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-4.4-4223
77
CONTROL HANDLE
4 17 3
18
10 18
15 12
11 14
12 11 8
9 8
6
8
14
8
7
8
4
13 8
6 7 4
16
5
1
2 2
MP-1720-015 MP-4.5-4223
78M1.0-0000-00078
MP-WE/WS2300-GB 09/03 • Printed in Germany
CONTROL HANDLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 811913-xxx-xx ......................... Control Handle (see Table) .................................................................... 1 1 ........................... xxxxxx-xxx ............................... Tiller (see Table) ............................................................................... 1 2 ........................... 051058-001 ............................. Bushing ............................................................................................. 2 3 ........................... 813426 ..................................... Handle-Wiring ................................................................................... 1 4 ........................... 812894-002 ............................. Screw ................................................................................................ 3 5 ........................... 808986 ..................................... Shell .................................................................................................. 1 6 ........................... 792940 ..................................... Nut .................................................................................................... 2 7 ........................... 812893-003 ............................. Screw ................................................................................................ 2 8 ........................... 812893-001 ............................. Screw ................................................................................................ 6 9 ........................... 808985 ..................................... Shell .................................................................................................. 1 10 .......................... 808987-001 ............................. Handgrip ........................................................................................... 1 11 .......................... 804863-009 ............................. Cage-Nut .......................................................................................... 2 12 .......................... 812894-003 ............................. Screw ................................................................................................ 2 13 .......................... 811932-001 ............................. Horn-Switch ...................................................................................... 1 811931 ..................................... Horn-Wiring ...................................................................................... 1 14 .......................... 810336 ..................................... Plug ................................................................................................... 2 15 .......................... 811932-002 ............................. Horn-Switch ...................................................................................... 1 16 .......................... 808987-002 ............................. Handgrip ........................................................................................... 1 17 .......................... 811949-xxx .............................. Control Handle Cap (see Table/see next Page) .............................. 1 18 .......................... 812893-004 ............................. Screw ................................................................................................ 2
Position 0
Position 1
Position 17
Standard
811913-012-01
813415
811949-003
Standard (Freezer/Corrosion)
811913-012-02
813415
811949-004
Platform
811913-013-01
812255-001
811949-003
Platform (Freezer/Corrosion)
811913-013-02
812255-001
811949-004
Hydraulic Accessories
811913-014-01
813415
811949-005
Platform + Hydraulic Accessories
811913-015-01
812255-001
811949-005 Tab022gb
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-4.5-4223
79
CONTROL HANDLE
2
2 23
32 35
1 36
39
24
26 27
37 38
1
39 38 41
28
9
30
31 29
40 9 26
25 27
20 19
24
10
22 33
23
9
21 8 5 9 14
7
9
9 6
15
18
16 34 18 13
17
11
3
9
9
4
12 MP-4220-019 MP-4.5-4223
80M1.0-0000-00080
MP-WE/WS2300-GB 09/03 • Printed in Germany
CONTROL HANDLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 811949-xxx .............................. Control Handle Cap (see Table) ............................................................ 1 1 ........................... 808951-001 ............................. Hub Cap ............................................................................................ 1 808951-002 ............................. Hub Cap (Hydraulic Accessories) .................................................... 1 2 ........................... 812893-002 ............................. Screw ................................................................................................ 2 3 ........................... 810328 ..................................... Support ............................................................................................. 1 4 ........................... 812894-002 ............................. Screw ................................................................................................ 2 5 ........................... 811935 ..................................... Micro-Switch ..................................................................................... 1 6 ........................... 803469-018 ............................. Screw ................................................................................................ 2 7 ........................... 051057-026 ............................. Spring ............................................................................................... 4 8 ........................... 811936 ..................................... Belly-Button-Bridge .......................................................................... 1 9 ........................... 803469-017 ............................. Screw ................................................................................................ 15 10 .......................... 808992 ..................................... Belly-Button ...................................................................................... 1 11 .......................... 812941 ..................................... PCB,Main .......................................................................................... 1 812272 ..................................... PCB,Main (Freezer/Corrosion) ......................................................... 1 12 .......................... 812942-002 ............................. PCB, Hydraulic ................................................................................. 1 812273-002 ............................. PCB, Hydraulic (Freezer/Corrosion/Hydraulic) ................................ 1 13 .......................... 811941 ..................................... R/T Switch ........................................................................................ 1 812877 ..................................... R/T Switch (Freezer/Corrosion) ....................................................... 1 14 .......................... 808990 ..................................... Lower-Cap ........................................................................................ 1 15 .......................... 810332 ..................................... Support ............................................................................................. 1 16 .......................... 051057-021 ............................. Spring ............................................................................................... 1 17 .......................... 811940 ..................................... Axel ................................................................................................... 1 18 .......................... 050012-075 ............................. Circlip ................................................................................................ 2 19 .......................... 810331 ..................................... Support ............................................................................................. 1 20 .......................... 811939 ..................................... Axel ................................................................................................... 1 21 .......................... 808989 ..................................... Lift-Cap ............................................................................................. 1 22 .......................... 051057-023 ............................. Spring ............................................................................................... 1 23 .......................... 812894-001 ............................. Screw ................................................................................................ 2 24 .......................... 050010-026 ............................. Washer .............................................................................................. 2 25 .......................... 808993-002 ............................. Accelerator-Lever ............................................................................. 1 26 .......................... 050012-076 ............................. Circlip ................................................................................................ 2 27 .......................... 810335 ..................................... Bushing ............................................................................................. 2 28 .......................... 813533 ..................................... Accelerator-Switch ........................................................................... 1 813534 ..................................... Accelerator-Switch (Freezer/Corrosion; Assembly) ......................... 1 812315 ..................................... Heater ......................................................................................... 1 803469-021 .............................. Screw .......................................................................................... 2 29 .......................... 810333 ..................................... Tappet ............................................................................................... 1 30 .......................... 811937 ..................................... Axel ................................................................................................... 1 31 .......................... 812884 ..................................... Spring ............................................................................................... 1 32 .......................... 808993-001 ............................. Accelerator-Lever ............................................................................. 1 33 .......................... 051057-028 ............................. Spring ............................................................................................... 1 34 .......................... 051057-022 ............................. Spring ............................................................................................... 1 35* ......................... 812365-001 ............................. Cap ................................................................................................... 1 36* ......................... 050052-005 ............................. Pin ..................................................................................................... 1 37* ......................... 812366 ..................................... Cap-Bracket ...................................................................................... 1 38* ......................... 812895 ..................................... Switch Assembly .............................................................................. 1 39* ......................... 803469-019 ............................. Screw ................................................................................................ 2 40* ......................... 803469-020 ............................. Screw ................................................................................................ 2 41* ......................... 812879 ..................................... Bracket .............................................................................................. 1 * ........................... 812878-001 ............................. Hydraulic Accessories-Switch (included 35-41) .............................. 1
Standard & Platform
Standard (Freezer/Corrosion) & Platform (Freezer/Corrosion)
Hydraulic Accessories & Platform + Hydraulic Accessories
811949-003
811949-004
811949-005 Tab023gb
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-4.5-4223
81
EMERGENCY DISCONNECT
"
! #
$ !
M0623 MP-4.7-4223
82M1.0-0000-00082
MP-WE/WS2300-GB 09/03 • Printed in Germany
EMERGENCY DISCONNECT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 803163 .................................... Plate ....................................................................................................... 1 2 ..................... 050006-008 ............................. Screw ...................................................................................................... 4 3 ..................... 050009-008 ............................. Washer ................................................................................................... 4 4 ..................... 803283-002 ............................. Emergency Disconnect .......................................................................... 1 5 ..................... 050006-032 ............................. Screw ...................................................................................................... 1 6 ..................... 55054 ....................................... Nut .......................................................................................................... 1
Not illustrated 802823 .................................... Emergency Disconnect Switch .............................................................. 1 050006-032 ............................. Screw ...................................................................................................... 2 050009-018 ............................. Washer ................................................................................................... 2 050008-024 ............................. Nut .......................................................................................................... 2
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-4.7-4223
83
BATTERY CHARGER
MP-4220-002 MP-4.8-4223
84M1.0-0000-00084
MP-WE/WS2300-GB 09/03 • Printed in Germany
BATTERY CHARGER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 803585 .................................... Battery Charger Assembly ..................................................................... 1 1 ........................... 804385 ..................................... Housing (Battery Charger) ............................................................... 1 2 ........................... 050003-016 ............................. Screw ................................................................................................ 4 053050-006 ............................. Adhesive ........................................................................................... AR 3 ........................... 810530 ..................................... Support ............................................................................................. 1 4 ........................... 810532 ..................................... Battery Charger Assembly ............................................................... 1 805834 ..................................... Battery Charger ................................................................................ 1 803448-006 ............................. Terminal M6 ...................................................................................... 1 803448-007 ............................. Terminal M8 ...................................................................................... 1 5 ........................... 050068-001 ............................. Nut .................................................................................................... 5 6 ........................... 050003-014 ............................. Screw ................................................................................................ 1 053050-006 ............................. Adhesive ........................................................................................... AR 7 ........................... 061002-003 ............................. Clamp ............................................................................................... 1 8 ........................... 805835-001 ............................. Plug Holder ....................................................................................... 1 9 ........................... 050004-012 ............................. Screw ................................................................................................ 4 10 .......................... 050008-001 ............................. Nut .................................................................................................... 4 11 .......................... 804386 ..................................... Counterweight .................................................................................. 2
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-4.8-4223
85
MAST WIRING TL MAST Hydraulic Accessories
1
2
3
4
Fork Carriage
5
6 M1956 MP-4.11-4223
86M1.0-0000-00086
MP-WE/WS2300-GB 09/03 • Printed in Germany
MAST WIRING TL MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 807228-*** ............................... Cable (see table) .................................................................................... 1 2 ..................... 052075-001 ............................. Clamp ..................................................................................................... 1 3 ..................... 807303 .................................... Spring ..................................................................................................... 1 4 ..................... 050008-001 ............................. Nut .......................................................................................................... 1 5 ..................... 061002-002 ............................. Clamp ..................................................................................................... 1 6 ..................... 050005-002 ............................. Screw ...................................................................................................... 1
Auxiliary TL Mast Position 1
Collapsed Height
807228-001
2930 mm
807228-002
3230 mm
807228-003
3530 mm
807228-004
3830 mm
807228-005
4230 mm Tab004gb
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-4.11-4223
87
MAST WIRING TT MAST Hydraulic Accessories
2
1
3
2
Fork Carriage 6 5
4 M1956
MP-4.11-4223
88M1.0-0000-00088
MP-WE/WS2300-GB 09/03 • Printed in Germany
MAST WIRING TT MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 807228-*** ............................... Cable (see table) .................................................................................... 1 2 ..................... 807303 .................................... Spring ..................................................................................................... 3 3 ..................... 052075-001 ............................. Clamp ..................................................................................................... 1 4 ..................... 061002-002 ............................. Clamp ..................................................................................................... 1 5 ..................... 050005-002 ............................. Screw ...................................................................................................... 1 6 ..................... 050008-001 ............................. Nut .......................................................................................................... 1
Auxiliary TT Mast Position 1
Collapsed Height
807228-011
3630 mm
807228-012
4030 mm
807228-013
4395 mm
807228-014
4845 mm
807228-015
5160 mm Tab005gb
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-4.11-4223
89
Page intentionally left blank
Printed in Germany
90M1.0-0000-00090
SECTION 5
Printed in Germany
91
BRAKE 1,25t/1,35t #
'
!
& ! "
$ %
M0633 MP-5.6-4223
92M1.0-0000-00092
MP-WE/WS2300-GB 09/03 • Printed in Germany
BRAKE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 802848 .................................... Brake (included 1-11) ............................................................................. 1 1 ........................... 803897 ..................................... Magnet 20V Assembly ..................................................................... 1 803898 ..................................... Magnet 20V ................................................................................. 1 2 ........................... 803899 ..................................... Armature ........................................................................................... 1 3 ........................... 803900 ..................................... Pressure Block ................................................................................. 2 4 ........................... 803901 ..................................... Spring, Compression ........................................................................ 2 5 ........................... 803902 ..................................... Nut Adjusting .................................................................................... 1 6 ........................... 803903 ..................................... Bushing ............................................................................................. 3 7 ........................... 803904-001 ............................. Rotor Friction .................................................................................... 1 8 ........................... 803905 ..................................... Hub ................................................................................................... 1 9 ........................... 803906 ..................................... Screw ................................................................................................ 3 803907 ..................................... Lockwasher ....................................................................................... 3 10 .......................... 803908 ..................................... Ring, Protection ................................................................................ 1 11 .......................... 803910 ..................................... Friction Plate ..................................................................................... 1 12 .......................... 116858 ..................................... Pins ................................................................................................... 2 13 .......................... 803450-005 ............................. Housing Connector ........................................................................... 1
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-5.6-4223
93
BRAKE 1,6t/1,8t and Platform #
'
!
& ! "
$ %
M0634 MP-5.6-4223
94M1.0-0000-00094
MP-WE/WS2300-GB 09/03 • Printed in Germany
BRAKE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 803998 .................................... Brake (included 1-11) ............................................................................. 1 1 ........................... 803897 ..................................... Magnet 20V Assembly ..................................................................... 1 803898 ..................................... Magnet 20V ................................................................................. 1 2 ........................... 803899 ..................................... Armature ........................................................................................... 1 3 ........................... 803900 ..................................... Pressure Block ................................................................................. 2 4 ........................... 803901 ..................................... Spring, Compression ........................................................................ 2 5 ........................... 803902 ..................................... Nut Adjusting .................................................................................... 1 6 ........................... 803903 ..................................... Bushing ............................................................................................. 3 7 ........................... 803904-002 ............................. Rotor Friction .................................................................................... 1 8 ........................... 803905 ..................................... Hub ................................................................................................... 1 9 ........................... 803906 ..................................... Screw ................................................................................................ 3 803907 ..................................... Lockwasher ....................................................................................... 3 10 .......................... 803908 ..................................... Ring, Protection ................................................................................ 1 11 .......................... 803910 ..................................... Friction Plate ..................................................................................... 1 12 .......................... 116858 ..................................... Pins ................................................................................................... 2 13 .......................... 803450-005 ............................. Housing Connector ........................................................................... 1
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-5.6-4223
95
Page intentionally left blank
Printed in Germany
96M1.0-0000-00096
SECTION 6
Printed in Germany
97
STEERING COLUMN
5 3
4
3
7
5 8
10
6 7
8 1 9 13 12 11 2 13
M0635 MP-6.7-4223
98M1.0-0000-00098
MP-WE/WS2300-GB 09/03 • Printed in Germany
STEERING COLUMN INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 802905-001 ............................. Sprocket ................................................................................................. 1 802905-002 ............................. Sprocket (Freezer/Corrosion) ................................................................ 1 2 ..................... 804378 .................................... Chain Tension Block ............................................................................... 1 3 ..................... 055002-014 ............................. Bearing Ball ............................................................................................ 2 4 ..................... 803271-001 ............................. Shaft ....................................................................................................... 1 803271-002 ............................. Shaft (Freezer/Corrosion) ...................................................................... 1 5 ..................... 050012-009 ............................. Circlip ..................................................................................................... 2 6 ..................... 803270-001 ............................. Joint ........................................................................................................ 1 803270-002 ............................. Joint (Freezer/Corrosion) ....................................................................... 1 7 ..................... 050006-039 ............................. Screw ...................................................................................................... 2 8 ..................... 050008-025 ............................. Nut .......................................................................................................... 2 9 ..................... 051056-004 ............................. Chain ...................................................................................................... 1 10 .................... 051056-003 ............................. Link Extended ........................................................................................ 1 11 .................... 803584 .................................... Spring ..................................................................................................... 1 12 .................... 050006-065 ............................. Screw ...................................................................................................... 1 13 .................... 051058-003 ............................. Bushing - metal ...................................................................................... 2 051058-004 ............................. Bushing - plastic ..................................................................................... 2
053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR
053002-007 ............................. Chain Oil ................................................................................................. AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) ................................................................ AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-6.7-4223
99
Page intentionally left blank
Printed in Germany
M1.0-0000-000100 100
SECTION 7
Printed in Germany
101
TL MAST 1,25t/1,35t
#
"
!
"
!
'
#
& !
'
"
&
#
$
#
$
# "
" $ $
! % "
% &
&
%
#
' &
'
! ! ! !
&
"
! %
'
'
! !
"
!
&
! !
!
! & $
&
&
M0636 MP-7.1-4223
M1.0-0000-000102 102
MP-WE/WS2300-GB 09/03 • Printed in Germany
TL MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ........................................................................ TL Mast (1.25t/1.35t) .............................................................................. 1 1 ........................... 802723-001-** ......................... Outer Mast (see next Page) ............................................................. 1 2 ........................... 802756-*** ............................... Inner Mast (see next Page) .............................................................. 1 3 ........................... 802728 ..................................... Roller ................................................................................................ 4 4 ........................... 050009-021 ............................. Shim 0.5 ............................................................................................ AR 050009-022 ............................. Shim 1.0 ............................................................................................ AR 050009-023 ............................. Shim 1.5 ............................................................................................ AR 5 ........................... 802731 ..................................... Stop ................................................................................................... 2 6 ........................... 050005-007 ............................. Screw ................................................................................................ 4 7 ........................... 050010-038 ............................. Washer .............................................................................................. 4 8 ........................... 124018 ..................................... Buffer ................................................................................................ 2 9 ........................... 050005-023 ............................. Screw ................................................................................................ 2 10 .......................... 050009-018 ............................. Washer .............................................................................................. 2 11 .......................... 803922 ..................................... Pulley Chain Assembly ..................................................................... 2 802761 ..................................... Pulley Chain ................................................................................ 2 12 ................................ 055002-016 .............................. Bearing Ball ................................................................................ 4 13 ................................ 055012-039 .............................. Circlip .......................................................................................... 2 14 .......................... 802765 ..................................... Ring ................................................................................................... 2 15 .......................... 802764-001 ............................. Bolt .................................................................................................... 2 802764-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 2 16 .......................... 050012-036 ............................. Circlip ................................................................................................ 2 17 .......................... 051061-*** ............................... Chain (see next Page) ...................................................................... 2 18 .......................... 802766 ..................................... Chain Anchor .................................................................................... 2 19 .......................... 802767-001 ............................. Chain Pin .......................................................................................... 2 20 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 21 .......................... 050008-052 ............................. Nut .................................................................................................... 4 22 .......................... 050001-023 ............................. Pin Split ............................................................................................. 2 23 .......................... 050012-036 ............................. Circlip ................................................................................................ 2 24 .......................... 805518 ..................................... Clamp ............................................................................................... 2 25 .......................... 050051-006 ............................. Screw ................................................................................................ 4 26 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1 27 .......................... 050051-003 ............................. Screw ................................................................................................ 2 28 .......................... 050051-004 ............................. Screw ................................................................................................ 2 29 .......................... 092746-003 ............................. Bracket .............................................................................................. 2 30 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2 31 .......................... 050005-011 ............................. Screw ................................................................................................ 2 32 .......................... 050010-018 ............................. Washer .............................................................................................. 2 33 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2 053050-001 ............................. Adhesive ........................................................................................... AR
053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR
053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR
Not illustrated 813455-*** ............................... Safety Screen (see next Page) .............................................................. 1 050009-054 ............................. Washer ................................................................................................... AR 050080-001 ............................. Nut .......................................................................................................... AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-7.1-4223
103
TL MAST Position 1
Position 2
Position 17
Safety Screen
Collapsed Height (WS)
Collapsed Height (WE)
802723-001-01
802756-001
051061-009
813455-001
2950 mm
3000 mm
802723-001-02
802756-002
051061-007
813455-002
3250 mm
3300 mm
802723-001-03
802756-003
051061-003
813455-003
3550 mm
3600 mm
802723-001-04
802756-004
051061-013
813455-004
3850 mm
3900 mm
802723-001-05
802756-005
051061-005
813455-005
4250 mm
4300 mm Tab006gb
MP-7.1-4223
M1.0-0000-000104 104
MP-WE/WS2300-GB 09/03 • Printed in Germany
Page intentionally left blank
105
TL MAST 1,6t/1,8t
#
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!
'
#
& !
'
"
&
#
$
#
$
# "
" $ $
! % "
% &
&
%
#
' &
'
! ! ! !
&
"
! %
'
'
! !
"
!
&
! !
!
! & $
&
&
M0636 MP-7.1-4223
M1.0-0000-000106 106
MP-WE/WS2300-GB 09/03 • Printed in Germany
TL MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ........................................................................ TL Mast (1.6t/1.8t) .................................................................................. 1 1 ........................... 803436-001-** ......................... Outer Mast (see next Page) ............................................................. 1 803436-004-** ......................... Outer Mast (see next Page - Auxiliary Function) ............................. 1 2 ........................... 803414-*** ............................... Inner Mast (see next Page) .............................................................. 1 807108-*** ............................... 1st Stage Mast (see next Page - Auxiliary Function) ...................... 1 3 ........................... 803424 ..................................... Roller ................................................................................................ 4 4 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR 803915-002 ............................. Shim 1.0 ............................................................................................ AR 803915-003 ............................. Shim 1.5 ............................................................................................ AR 5 ........................... 802731 ..................................... Stop ................................................................................................... 2 6 ........................... 050005-007 ............................. Screw ................................................................................................ 4 7 ........................... 050010-038 ............................. Washer .............................................................................................. 4 8 ........................... 124018 ..................................... Buffer ................................................................................................ 2 9 ........................... 050005-023 ............................. Screw ................................................................................................ 2 10 .......................... 050009-018 ............................. Washer .............................................................................................. 2 11 .......................... 803923 ..................................... Pulley Chain Assembly ..................................................................... 2 802777 ..................................... Pulley Chain ................................................................................ 2 12 ................................ 055002-017 .............................. Bearing Ball ................................................................................ 4 13 ................................ 050012-042 .............................. Circlip .......................................................................................... 2 14 .......................... 050009-046 ............................. Washer .............................................................................................. 2 15 .......................... 803431-001 ............................. Bolt .................................................................................................... 2 803431-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 2 16 .......................... 050012-006 ............................. Circlip ................................................................................................ 2 17 .......................... 051059-*** ............................... Chain (see next Page) ...................................................................... 2 18 .......................... 803867 ..................................... Chain Anchor .................................................................................... 2 19 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2 20 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 21 .......................... 050008-052 ............................. Nut .................................................................................................... 4 22 .......................... 050001-023 ............................. Pin Split ............................................................................................. 2 23 .......................... 050012-036 ............................. Circlip ................................................................................................ 2 24 .......................... 805522 ..................................... Clamp ............................................................................................... 2 25 .......................... 050051-006 ............................. Screw ................................................................................................ 4 26 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1 27 .......................... 050051-003 ............................. Screw ................................................................................................ 2 28 .......................... 050051-004 ............................. Screw ................................................................................................ 2 29 .......................... 092746-003 ............................. Bracket .............................................................................................. 2 30 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2 31 .......................... 050005-011 ............................. Screw ................................................................................................ 2 32 .......................... 050010-018 ............................. Washer .............................................................................................. 2 33 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2 053050-001 ............................. Adhesive ........................................................................................... AR Not illustrated 813455-*** ............................... Safety Screen (see next Page) .............................................................. 1 050009-054 ............................. Washer ................................................................................................... AR 050080-001 ............................. Nut .......................................................................................................... AR Not illustrated (Auxiliary Function) 807150-002 ............................. Shaft (RH) ......................................................................................... 1 807152 ..................................... Pulley Hose (RH) .............................................................................. 1 807112 ..................................... Pulley Cable (RH) ............................................................................. 1 807149-002 ............................. Shaft (LH) ......................................................................................... 1 807152 ..................................... Pulley Hose (LH) .............................................................................. 1 050009-021 ............................. Shim .................................................................................................. 2 050012-006 ............................. Ring Retaining .................................................................................. 5 053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR 053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-7.1-4223
107
TL MAST TL Mast Position 1
Position 2
Position 17
Safety Screen
Collapsed Height
803436-001-01
803414-001
051059-006
813455-008
3000 mm
803436-001-02
803414-002
051059-007
813455-009
3300 mm
803436-001-03
803414-003
051059-008
813455-011
3600 mm
803436-001-04
803414-004
051059-009
813455-012
3900 mm
803436-001-05
803414-005
051059-010
813455-013
4300 mm Tab007gb
Auxiliary TL Mast Position 1
Position 2
Position 17
Safety Screen
Collapsed Height
803436-004-01
807108-001
051059-006
813455-008
3000 mm
803436-004-02
807108-002
051059-007
813455-009
3300 mm
803436-004-03
807108-003
051059-008
813455-011
3600 mm
803436-004-04
807108-004
051059-009
813455-012
3900 mm
803436-004-05
807108-005
051059-010
813455-013
4300 mm Tab008gb
MP-7.1-4223
M1.0-0000-000108 108
MP-WE/WS2300-GB 09/03 • Printed in Germany
Page intentionally left blank
109
TF MAST 1,25t/1,35t 11
17
17
16
15
13
14 12
13
15
32 29
22 21
3
8
10
19
4
9
4
3 5
23
5
20
32 29
25
31
76 67
18 24 3 31 10 30
9 8 1 40
9 10 8 26 34
36 37 39 38
4 36 37 39 38 28 27
40
3 34
33
35
35
35
35
M0637 MP-7.3-4223
M1.0-0000-000110 110
MP-WE/WS2300-GB 09/03 • Printed in Germany
TF MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ........................................................................ TF Mast (1.25t/1.35t) ............................................................................. 1 1 ........................... 802723-002-** ......................... Outer Mast (see next Page) ............................................................. 1 2 ........................... 803996-*** ............................... Inner Mast (see next Page) .............................................................. 1 3 ........................... 802728 ..................................... Roller ................................................................................................ 4 4 ........................... 050009-021 ............................. Shim 0.5 ............................................................................................ AR 050009-022 ............................. Shim 1.0 ............................................................................................ AR 050009-023 ............................. Shim 1.5 ............................................................................................ AR 5 ........................... 802731 ..................................... Stop ................................................................................................... 2 6 ........................... 050005-007 ............................. Screw ................................................................................................ 4 7 ........................... 050010-038 ............................. Washer .............................................................................................. 4 8 ........................... 124018 ..................................... Buffer ................................................................................................ 4 9 ........................... 050005-023 ............................. Screw ................................................................................................ 4 10 .......................... 050009-018 ............................. Washer .............................................................................................. 4 11 .......................... 802774 ..................................... Yoke .................................................................................................. 1 12 .......................... 803923 ..................................... Pulley Chain Assembly ..................................................................... 1 802777 ..................................... Pulley Chain ................................................................................ 1 13 ................................ 055002-017 .............................. Bearing Ball ................................................................................ 2 14 ................................ 055012-042 .............................. Circlip .......................................................................................... 1 15 .......................... 802778 ..................................... Ring ................................................................................................... 2 16 .......................... 802779-001 ............................. Bolt .................................................................................................... 1 802779-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 1 17 .......................... 050012-037 ............................. Circlip ................................................................................................ 2 18 .......................... 051059-*** ............................... Chain (see next Page) ...................................................................... 1 19 .......................... 802780 ..................................... Chain Anchor .................................................................................... 1 20 .......................... 050008-052 ............................. Nut .................................................................................................... 2 21 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2 22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 23 .......................... 050001-023 ............................. Pin Split ............................................................................................. 1 24 .......................... 803855 ..................................... Clamp ............................................................................................... 1 25 .......................... 050051-005 ............................. Screw ................................................................................................ 2 26 .......................... 802784 ..................................... Button ............................................................................................... 1 27 .......................... 050005-009 ............................. Screw ................................................................................................ 2 28 .......................... 050010-032 ............................. Washer .............................................................................................. 2 29 .......................... 805520 ..................................... Clamp ............................................................................................... 2 30 .......................... 803896-001 ............................. Plate (1mm) ...................................................................................... AR 803896-002 ............................. Plate (2mm) ...................................................................................... AR 31 .......................... 050051-006 ............................. Screw ................................................................................................ 4 32 .......................... 050012-006 ............................. Circlip ................................................................................................ 2 33 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1 34 .......................... 050051-003 ............................. Screw ................................................................................................ 2 35 .......................... 050051-004 ............................. Screw ................................................................................................ 4 36 .......................... 092746-003 ............................. Bracket .............................................................................................. 2 37 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2 38 .......................... 050005-011 ............................. Screw ................................................................................................ 2 39 .......................... 050010-018 ............................. Washer .............................................................................................. 2 40 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2 053050-001 ............................. Adhesive ........................................................................................... AR
053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR
053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR
Not illustrated 813454-*** ............................... Safety Screen (see next Page) .............................................................. 1 050009-054 ............................. Washer ................................................................................................... AR 050080-001 ............................. Nut .......................................................................................................... AR Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-7.3-4223
111
TF MAST Position 1
Position 2
Position 18
Safety Screen
Collapsed Height (WS)
Collapsed Height (WE)
802723-002-01
803996-001
051059-001
813454-001
2950 mm
3000 mm
802723-002-02
803996-002
051059-002
813454-002
3250 mm
3300 mm
802723-002-03
803996-003
051059-003
813454-003
3550 mm
3600 mm
802723-002-04
803996-004
051059-004
813454-004
3850 mm
3900 mm
802723-002-05
803996-005
051059-005
813454-005
4250 mm
4300 mm Tab009gb
MP-7.3-4223
M1.0-0000-000112 112
MP-WE/WS2300-GB 09/03 • Printed in Germany
Page intentionally left blank
113
TF MAST 1,6t/1,8t 11
17
17
16
15
13
14 12
13
15
31 29
22 21
3
8
10
19
4
9
4
3 5
23
5
20
31 29
25
30
76 67
18 24 3 30 10
9 8 1 39
9 10 8 26 34
35 36 38 37
4 35 36 38 37 28 27
39
3 33
32
34
34
34
34
M2026 MP-7.3-4223
M1.0-0000-000114 114
MP-WE/WS2300-GB 09/03 • Printed in Germany
TF MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ........................................................................ TF Mast (1.6t/1.8t) ................................................................................. 1 1 ........................... 803436-002-** ......................... Outer Mast (see next Page) ............................................................. 1 2 ........................... 803567-*** ............................... Inner Mast (see next Page) .............................................................. 1 3 ........................... 803424 ..................................... Roller ................................................................................................ 4 4 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR 803915-002 ............................. Shim 1.0 ............................................................................................ AR 803915-003 ............................. Shim 1.5 ............................................................................................ AR 5 ........................... 802731 ..................................... Stop ................................................................................................... 2 6 ........................... 050005-007 ............................. Screw ................................................................................................ 4 7 ........................... 050010-038 ............................. Washer .............................................................................................. 4 8 ........................... 124018 ..................................... Buffer ................................................................................................ 4 9 ........................... 050005-023 ............................. Screw ................................................................................................ 4 10 .......................... 050009-018 ............................. Washer .............................................................................................. 4 11 .......................... 803543 ..................................... Yoke .................................................................................................. 1 12 .......................... 803949 ..................................... Pulley Chain Assembly ..................................................................... 1 803538 ..................................... Pulley Chain ................................................................................ 1 13 ................................ 055002-018 .............................. Bearing Ball ................................................................................ 2 14 ................................ 055012-015 .............................. Circlip .......................................................................................... 1 15 .......................... 050009-046 ............................. Washer .............................................................................................. 2 16 .......................... 803575-001 ............................. Bolt .................................................................................................... 1 803575-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 1 17 .......................... 050012-037 ............................. Circlip ................................................................................................ 2 18 .......................... 051060-*** ............................... Chain (see next Page) ...................................................................... 1 19 .......................... 808488-001 ............................. Chain Anchor .................................................................................... 1 20 .......................... 050008-068 ............................. Nut .................................................................................................... 2 21 .......................... 803539 ..................................... Chain Pin .......................................................................................... 2 22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 23 .......................... 050001-027 ............................. Pin Split ............................................................................................. 1 24 .......................... 803574 ..................................... Clamp ............................................................................................... 1 25 .......................... 050051-005 ............................. Screw ................................................................................................ 2 26 .......................... 802784 ..................................... Button ............................................................................................... 1 27 .......................... 050005-009 ............................. Screw ................................................................................................ 2 28 .......................... 050010-032 ............................. Washer .............................................................................................. 2 29 .......................... 805524 ..................................... Clamp ............................................................................................... 2 30 .......................... 050051-006 ............................. Screw ................................................................................................ 4 31 .......................... 050012-006 ............................. Circlip ................................................................................................ 2 32 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1 33 .......................... 050051-003 ............................. Screw ................................................................................................ 2 34 .......................... 050051-004 ............................. Screw ................................................................................................ 4 35 .......................... 092746-003 ............................. Bracket .............................................................................................. 2 36 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2 37 .......................... 050005-011 ............................. Screw ................................................................................................ 2 38 .......................... 050010-018 ............................. Washer .............................................................................................. 2 39 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2 053050-001 ............................. Adhesive ........................................................................................... AR
053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR
053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR
053002-009 ............................. Grease (Pulley Chain) ...................................................................... AR Not illustrated 813454-*** ............................... Safety Screen (see next Page) .............................................................. 1 050009-054 ............................. Washer ................................................................................................... AR 050080-001 ............................. Nut .......................................................................................................... AR Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-7.3-4223
115
TF MAST Position 1
Position 2
Position 18
Safety Screen
Collapsed Height (WS)
Collapsed Height (WE)
802723-002-01
803567-001
051060-001
813454-006
2950 mm
3000 mm
802723-002-02
803567-002
051060-002
813454-007
3250 mm
3300 mm
802723-002-03
803567-003
051060-003
813454-008
3550 mm
3600 mm
802723-002-04
803567-004
051060-004
813454-009
3850 mm
3900 mm
802723-002-05
803567-005
051060-005
813454-010
4250 mm
4300 mm Tab010gb
MP-7.3-4223
M1.0-0000-000116 116
MP-WE/WS2300-GB 09/03 • Printed in Germany
Page intentionally left blank
117
TT MAST
! "
!
!
" % #
$
%
"
"
#
$ &
%
&
' "
!
#
' ! " ! "
$
! #
' &
# % "
!
"
! #
$
$
%
" $
&
!
!
'
' %
' MP-7.5-4223
M1.0-0000-000118 118
'
M0638
MP-WE/WS2300-GB 09/03 • Printed in Germany
TT MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ........................................................................ TT Mast (1.6t/1.8t) ................................................................................. 1 1 ........................... 803436-003-** ......................... Outer Mast (see next Page) ............................................................. 1 803436-006-** ......................... Outer Mast (Auxiliary Function - see next Page) ............................. 1 2 ........................... 803840-*** ............................... Inner Mast (see next Page) .............................................................. 1 3 ........................... 803424 ..................................... Roller ................................................................................................ 6 4 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR 803915-002 ............................. Shim 1.0 ............................................................................................ AR 803915-003 ............................. Shim 1.5 ............................................................................................ AR 5 ........................... 802731 ..................................... Stop ................................................................................................... 2 6 ........................... 050005-007 ............................. Screw ................................................................................................ 4 7 ........................... 050010-038 ............................. Washer .............................................................................................. 4 8 ........................... 124018 ..................................... Buffer ................................................................................................ 2 9 ........................... 050005-023 ............................. Screw ................................................................................................ 2 10 .......................... 050009-018 ............................. Washer .............................................................................................. 2 11 .......................... 803923 ..................................... Pulley Chain Assembly ..................................................................... 2 802777 ..................................... Pulley Chain ................................................................................ 2 12 ................................ 055002-017 .............................. Bearing Ball ................................................................................ 4 13 ................................ 050012-042 .............................. Circlip .......................................................................................... 2 14 .......................... 050009-046 ............................. Washer .............................................................................................. 2 15 .......................... 803866 ..................................... Hose Pulley ...................................................................................... 2 16 .......................... 803856-001 ............................. Bolt .................................................................................................... 2 803856-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 2 17 .......................... 050012-006 ............................. Circlip ................................................................................................ 4 18 .......................... 051059-*** ............................... Chain (see next Page) ...................................................................... 2 19 .......................... 803867 ..................................... Chain Anchor .................................................................................... 2 20 .......................... 050008-052 ............................. Nut .................................................................................................... 4 21 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2 22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 23 .......................... 050001-027 ............................. Pin Split ............................................................................................. 2 24 .......................... 050012-036 ............................. Circlip ................................................................................................ 2 25 .......................... 805522 ..................................... Clamp ............................................................................................... 2 26 .......................... 050051-006 ............................. Screw ................................................................................................ 4 27 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1 28 .......................... 050051-003 ............................. Screw ................................................................................................ 2 29 .......................... 050051-004 ............................. Screw ................................................................................................ 4 30 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2 053050-001 ............................. Adhesive ........................................................................................... AR Not illustrated 813455-*** ............................... Safety Screen (see next Page) .............................................................. 1 050009-054 ............................. Washer ................................................................................................... AR 050080-001 ............................. Nut .......................................................................................................... AR Not illustrated (Auxiliary Function) 807150-001 ............................. Shaft (RH) ......................................................................................... 1 807152 ..................................... Pulley Hose (RH) .............................................................................. 1 807149-001 ............................. Shaft (LH) ......................................................................................... 1 807153-001 ............................. Pulley Hose (LH) .............................................................................. 1 807152 ..................................... Pulley Hose (LH) .............................................................................. 1 050009-021 ............................. Shim .................................................................................................. 2 050012-006 ............................. Ring Retaining .................................................................................. 4 807781 ..................................... Sheet ................................................................................................ 1 050005-004 ............................. Screw ................................................................................................ 2 050009-008 ............................. Washer .............................................................................................. 2 053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR 053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-7.5-4223
119
TT MAST TT Mast Position 1
Position 2
Position 18
Safety Screen
Collapsed Height
803436-003-06
803840-001
051059-011
813455-006
3700 mm
803436-003-07
803840-002
051059-012
813455-007
4100 mm
803436-003-01
803840-003
051059-006
813455-008
4465 mm
803436-003-02
803840-004
051059-007
813455-009
4915 mm
803436-003-08
803840-005
051059-013
813455-010
5230 mm Tab011gb
Auxiliary TT Mast Position 1
Position 2
Position 18
Safety Screen
Collapsed Height
803436-006-06
803840-001
051059-011
813455-006
3700 mm
803436-006-07
803840-002
051059-012
813455-007
4100 mm
803436-006-01
803840-003
051059-006
813455-008
4465 mm
803436-006-02
803840-004
051059-007
813455-009
4915 mm
803436-006-08
803840-005
051059-013
813455-010
5230 mm Tab012gb
MP-7.5-4223
M1.0-0000-000120 120
MP-WE/WS2300-GB 09/03 • Printed in Germany
Page intentionally left blank
121
TT MAST
! &
% &
$ # $
!
# "
!
'
%
' !
&
#
$
"
#
! " $
% $ & %
"
#
' &
!
'
M0629 MP-7.5-4223
M1.0-0000-000122 122
MP-WE/WS2300-GB 09/03 • Printed in Germany
TT MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ........................................................................ TT Mast (1.6t/1.8t) ................................................................................. 1 1 ........................... 803847-*** ............................... 2nd Stage Mast (see next Page) ...................................................... 1 2 ........................... 804353 ..................................... Bracket .............................................................................................. 1 3 ........................... 050051-009 ............................. Screw ................................................................................................ 1 4 ........................... 803424 ..................................... Roller ................................................................................................ 2 5 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR 803915-002 ............................. Shim 1.0 ............................................................................................ AR 803915-003 ............................. Shim 1.5 ............................................................................................ AR 6 ........................... 092746-003 ............................. Bracket .............................................................................................. 2 7 ........................... 092747-003 ............................. PolyStop ............................................................................................ 2 8 ........................... 050005-011 ............................. Screw ................................................................................................ 2 9 ........................... 050010-018 ............................. Washer .............................................................................................. 2 10 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2 11 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 12 .......................... 802784 ..................................... Button ............................................................................................... 1 13 .......................... 050010-032 ............................. Washer .............................................................................................. 2 14 .......................... 050005-009 ............................. Screw ................................................................................................ 2 15 .......................... 803855 ..................................... Clamp ............................................................................................... 1 16 .......................... 050051-005 ............................. Screw ................................................................................................ 2 17 .......................... 808488-001 ............................. Chain Anchor .................................................................................... 1 18 .......................... 050008-068 ............................. Nut .................................................................................................... 2 19 .......................... 050001-027 ............................. Pin Split ............................................................................................. 1 20 .......................... 051060-*** ............................... Chain (see next Page) ...................................................................... 2 21 .......................... 803539 ..................................... Chain Pin .......................................................................................... 1 22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 2 23 .......................... 803543-001 ............................. Yoke .................................................................................................. 1 803543-002 ............................. Yoke (Auxiliary Function) .................................................................. 1 24 .......................... 803949 ..................................... Pulley Chain Assembly ..................................................................... 1 803538 ..................................... Pulley Chain ................................................................................ 1 25 ................................ 055002-018 .............................. Bearing Ball ................................................................................ 2 26 .......................... 050009-046 ............................. Washer .............................................................................................. 2 27 .......................... 803575-001 ............................. Bolt .................................................................................................... 1 803575-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 1 28 .......................... 050012-037 ............................. Circlip ................................................................................................ 2 29 .......................... 124018 ..................................... Buffer ................................................................................................ 2 30 .......................... 050005-023 ............................. Screw ................................................................................................ 2 31 .......................... 050012-015 ............................. Circlip ................................................................................................ 1 32 .......................... 050009-018 ............................. Washer .............................................................................................. 2
Not illustrated (Auxiliary Function) 807151 ..................................... Shaft ................................................................................................. 1 807152 ..................................... Pulley Hose ...................................................................................... 2 807153-002 ............................. Pulley Hose ...................................................................................... 1 050009-021 ............................. Shim .................................................................................................. 2 050012-006 ............................. Ring Retaining .................................................................................. 2 092746-001 ............................. Bracket .............................................................................................. 1 092747-001 ............................. Poly Stop .......................................................................................... 1 050005-011 ............................. Screw ................................................................................................ 1 050010-018 ............................. Washer .............................................................................................. 1 053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR 053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR 053002-009 ............................. Grease (Yoke) ................................................................................... AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-7.5-4223
123
TT MAST TT Mast Position 1
Position 20
Collapsed Height
803847-001
051060-006
3700 mm
803847-002
051060-007
4100 mm
803847-003
051060-001
4465 mm
803847-004
051060-002
4915 mm
803847-005
051060-008
5230 mm Tab013gb
Auxiliary TT Mast Position 1
Position 20
Collapsed Height
803847-006
051060-006
3700 mm
803847-007
051060-007
4100 mm
803847-008
051060-001
4465 mm
803847-009
051060-002
4915 mm
803847-010
051060-008
5230 mm Tab014gb
MP-7.5-4223
M1.0-0000-000124 124
MP-WE/WS2300-GB 09/03 • Printed in Germany
Page intentionally left blank
125
FORK CARRIAGE WE 1,25t
$ #
" !
" !
" !
" !
M0642 MP-7.7-4223
M1.0-0000-000126 126
MP-WE/WS2300-GB 09/03 • Printed in Germany
FORK CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 802724 .................................... Fork Carriage (TL Mast) ........................................................................ 1 2 ..................... 802980 .................................... Fork Carriage (TF Mast) ........................................................................ 1 3 ..................... 802728 .................................... Roller ...................................................................................................... 4 4 ..................... 050009-021 ............................. Shim 0.5 ................................................................................................. AR 050009-022 ............................. Shim 1.0 ................................................................................................. AR 050009-023 ............................. Shim 1.5 ................................................................................................. AR 5 ..................... 802767-002 ............................. Chain Pin ................................................................................................ 2 6 ..................... 050000-065 ............................. Pin Roll ................................................................................................... 4
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-7.7-4223
127
FORK CARRIAGE WE 1,6t
$ #
" !
" !
$ " ! %
" !
M2027 MP-7.7-4223
M1.0-0000-000128 128
MP-WE/WS2300-GB 09/03 • Printed in Germany
FORK CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 804382 .................................... Fork Carriage (TL Mast) ........................................................................ 1 2 ..................... 804383-001 ............................. Fork Carriage (TF Mast) ........................................................................ 1 804383-002 ............................. Fork Carriage (TT Mast) ........................................................................ 1 3 ..................... 803424 .................................... Roller ...................................................................................................... 4 4 ..................... 803915-001 ............................. Shim 0.5 ................................................................................................. AR 803915-002 ............................. Shim 1.0 ................................................................................................. AR 803915-003 ............................. Shim 1.5 ................................................................................................. AR 5 ..................... 802781 .................................... Chain Pin ................................................................................................ 2 6 ..................... 050000-065 ............................. Pin Roll ................................................................................................... 6 7 ..................... 803539 .................................... Chain Pin ................................................................................................ 1
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-7.7-4223
129
FORK CARRIAGE WS 1,35t % '
& %
&
# " '
$
$
#
" ! # "
!
!
#
"
!
!
M0640 MP-7.7-4223
M1.0-0000-000130 130
MP-WE/WS2300-GB 09/03 • Printed in Germany
FORK CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 803073 .................................... Fork Carriage (TL Mast) ........................................................................ 1 803074 .................................... Fork Carriage (TF Mast) ........................................................................ 1 2 ..................... 802728 .................................... Roller ...................................................................................................... 4 3 ..................... 050009-021 ............................. Shim 0.5 ................................................................................................. AR 050009-022 ............................. Shim 1.0 ................................................................................................. AR 050009-023 ............................. Shim 1.5 ................................................................................................. AR 4 ..................... 803914 .................................... Washer ................................................................................................... 4 5 ..................... 050051-008 ............................. Screw ...................................................................................................... 4 6 ..................... 803991-012-01 ........................ Forks ....................................................................................................... 2 7 ..................... 804012 .................................... Handle Assembly (included 8-10) .......................................................... 2 8 ........................................................................ Spring ..................................................................................................... 2 9 ........................................................................ Bolt ......................................................................................................... 2 10 ....................................................................... Detent ..................................................................................................... 2 11 .................... 050005-023 ............................. Screw ...................................................................................................... 1 053050-006 ............................. Loctite ..................................................................................................... AR 12 .................... 802767-002 ............................. Chain Pin ................................................................................................ 2 13 .................... 050000-065 ............................. Pin Roll ................................................................................................... 4
053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR
053002-007 ............................. Grease (Detent) ..................................................................................... AR 053002-008 ............................. Grease (Detent - Freezer/Corrosion) ..................................................... AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-7.7-4223
131
FORK CARRIAGE WS 1,8t
M1905 MP-7.7-4223
M1.0-0000-000132 132
MP-WE/WS2300-GB 09/03 • Printed in Germany
FORK CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 803612-001 ............................. Fork Carriage 1.8t TL ............................................................................. 1 803612-002 ............................. Fork Carriage 1.8t TF ............................................................................. 1 803612-003 ............................. Fork Carriage 1.8t TT ............................................................................. 1 803612-004 ............................. Fork Carriage 1.8t TL (Freezer/Corrosion) ............................................ 1 803612-005 ............................. Fork Carriage 1.8t TF (Freezer/Corrosion) ............................................ 1 803612-006 ............................. Fork Carriage 1.8t TT (Freezer/Corrosion) ............................................ 1 803612-007 ............................. Fork Carriage 1.8t TL (Auxiliary Function) ............................................ 1 803612-009 ............................. Fork Carriage 1.8t TT (Auxiliary Function) ............................................ 1 1 ........................... 803565-001 ............................. Fork Carriage 1.8t TF ....................................................................... 1 803565-002 ............................. Fork Carriage 1.8t TT ....................................................................... 1 803565-004 ............................. Fork Carriage 1.8t TT (Auxiliary Function) ...................................... 1 2 ........................... 803564-001 ............................. Fork Carriage 1.8t TL ....................................................................... 1 803564-002 ............................. Fork Carriage 1.8t TL (Auxiliary Function) ....................................... 1 3 ........................... 050005-023 ............................. Screw ................................................................................................ 1 053050-006 ............................. Adhesive ........................................................................................... AR 4 ........................... 803915-001 ............................. Shim 0,5mm ...................................................................................... AR 803915-002 ............................. Shim 1,0mm ...................................................................................... AR 803915-003 ............................. Shim 1,5mm ...................................................................................... AR 5 ........................... 803424 ..................................... Roller ................................................................................................ 6 6 ........................... 803914 ..................................... Washer .............................................................................................. 4 7 ........................... 050051-008 ............................. Screw ................................................................................................ 4 8 ........................... 803872 ..................................... Washer .............................................................................................. 2 9 ........................... 050003-032 ............................. Screw ................................................................................................ 2 053050-006 ............................. Loctite ............................................................................................... AR 10 .......................... 806790-002 ............................. Bracket (only for 803564-002) .......................................................... 1 11 .......................... 806790-001 ............................. Bracket (only for 803564-002) .......................................................... 1 12 .......................... 050003-020 ............................. Screw ................................................................................................ 4 053050-006 ............................. Adhesive (only for 803564-002) ....................................................... AR 13 .......................... 803991-012-01 ........................ Fork ................................................................................................... 2 14 .......................... 804012 ..................................... Handle Assembly .............................................................................. 2 15 .......................... 803539 ..................................... Chain Pin .......................................................................................... 1 16 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 6 17 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2
053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR
053002-007 ............................. Grease (Detent) ................................................................................ AR 053002-008 ............................. Grease (Detent - Freezer/Corrosion) ............................................... AR
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-7.7-4223
133
LOAD BACKREST
!
"
M0643 MP-7.10-4223
M1.0-0000-000134 134
MP-WE/WS2300-GB 09/03 • Printed in Germany
LOAD BACKREST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 803598 .................................... Laod Backrest (WE) ............................................................................... 1 2 ..................... 050051-008 ............................. Screw ...................................................................................................... 5 3 ..................... 803596 .................................... Laod Backrest (WS) ............................................................................... 1 2 ..................... 050051-008 ............................. Screw ...................................................................................................... 4
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-7.10-4223
135
Page intentionally left blank
Printed in Germany
M1.0-0000-000136 136
SECTION 8
Printed in Germany
137
LIFT CYLINDER TL Mast 1,25t/1,35t
'
! "
# &
% $ & " M1145 MP-8.1-4223
M1.0-0000-000138 138
MP-WE/WS2300-GB 09/03 • Printed in Germany
LIFT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 804703-*** ............................... Lift Cylinder Assembly (ø 35) ................................................................ 2 1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 2 2 ........................... 804754 ..................................... Seal Wiper ........................................................................................ 2 3 ........................... 804760 ..................................... Seal ................................................................................................... 2 4 ........................... 804766 ..................................... Guide Ring ........................................................................................ 4 5 ........................... 804749 ..................................... Cylinder Cap ..................................................................................... 2 6 ........................... 804773 ..................................... O-Ring .............................................................................................. 2 7 ........................... 804711 ..................................... Piston Button .................................................................................... 2 8 ........................... 804767 ..................................... Guide Ring ........................................................................................ 4 9 ........................... 804721-*** ............................... Piston Rod ........................................................................................ 2 10 .......................... 804742-*** ............................... Cylinder Tube .................................................................................... 2 11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2 12 .......................... 054173 ..................................... Seal ................................................................................................... 2
805485 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 2
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-8.1-4223
139
LIFT CYLINDER TL/TT Mast 1,6t/1,8t
'
! "
# &
% $ & " M1145 MP-8.1-4223
M1.0-0000-000140 140
MP-WE/WS2300-GB 09/03 • Printed in Germany
LIFT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 804704-*** ............................... Lift Cylinder Assembly (ø 40) ................................................................ 2 1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 2 2 ........................... 804755 ..................................... Seal Wiper ........................................................................................ 2 3 ........................... 804761 ..................................... Seal ................................................................................................... 2 4 ........................... 804767 ..................................... Guide Ring ........................................................................................ 4 5 ........................... 804748 ..................................... Cylinder Cap ..................................................................................... 2 6 ........................... 804774 ..................................... O-Ring .............................................................................................. 2 7 ........................... 804710 ..................................... Piston Button .................................................................................... 2 8 ........................... 804770 ..................................... Guide Ring ........................................................................................ 4 9 ........................... 804720-*** ............................... Piston Rod ........................................................................................ 2 10 .......................... 804741-*** ............................... Cylinder Tube .................................................................................... 2 11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2 12 .......................... 054173 ..................................... Seal ................................................................................................... 2
805488 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 2
Position 0
Position 9
Position 10
Collapsed Height (WS)
Collapsed Height (WE)
804704-003
804720-003
804741-003
2950 mm
3000 mm
804704-004
804720-004
804741-004
3250 mm
3300 mm
804704-006
804720-006
804741-006
3550 mm
3600 mm
804704-007
804720-007
804741-007
3850 mm
3900 mm
804704-008
804720-008
804741-008
4250 mm
4300 mm Tab015gb
Position 0
Position 9
Position 10
Collapsed Height (WS)
Collapsed Height (WE)
804704-001
804720-001
804741-001
3650 mm
3700 mm
804704-002
804720-002
804741-002
4050 mm
4100 mm
804704-003
804720-003
804741-003
4415 mm
4465 mm
804704-004
804720-004
804741-004
4865 mm
4915 mm
804704-005
804720-005
804741-005
5180 mm
5230 mm Tab016gb
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-8.1-4223
141
LIFT CYLINDER TF Mast 1,25t/1,35t
! "
#
$ ' "
& % & M1146 MP-8.2-4223
M1.0-0000-000142 142
MP-WE/WS2300-GB 09/03 • Printed in Germany
LIFT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 804700-*** ............................... Lift Cylinder Assembly (ø 25) ................................................................ 2 1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 4 2 ........................... 804752 ..................................... Seal Wiper ........................................................................................ 2 3 ........................... 804758 ..................................... Seal ................................................................................................... 2 4 ........................... 804764 ..................................... Guide Ring ........................................................................................ 4 5 ........................... 804751 ..................................... Cylinder Cap ..................................................................................... 2 6 ........................... 804775 ..................................... O-Ring .............................................................................................. 2 7 ........................... 804713 ..................................... Piston Button .................................................................................... 2 8 ........................... 804771 ..................................... Guide Ring ........................................................................................ 4 9 ........................... 804727-*** ............................... Piston Rod ........................................................................................ 2 10 .......................... 804745-*** ............................... Cylinder Tube .................................................................................... 2 11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2 12 .......................... 054173 ..................................... Seal ................................................................................................... 2
805484 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 2
Position 0
Position 9
Position 10
Bauhöhe (WS)
Bauhöhe (WE)
804700-001
804727-001
804745-001
2950 mm
3000 mm
804700-002
804727-002
804745-002
3250 mm
3300 mm
804700-003
804727-003
804745-003
3550 mm
3600 mm
804700-004
804727-004
804745-004
3850 mm
3900 mm
804700-005
804727-005
804745-005
4250 mm
4300 mm Tab017d
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-8.2-4223
143
LIFT CYLINDER TF Mast 1,6t/1,8t
! "
#
$ ' "
& % & M1146 MP-8.2-4223
M1.0-0000-000144 144
MP-WE/WS2300-GB 09/03 • Printed in Germany
LIFT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 804701-*** ............................... Lift Cylinder Assembly (ø 28) ................................................................ 2 1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 4 2 ........................... 804753 ..................................... Seal Wiper ........................................................................................ 2 3 ........................... 804759 ..................................... Seal ................................................................................................... 2 4 ........................... 804765 ..................................... Guide Ring ........................................................................................ 4 5 ........................... 804750 ..................................... Cylinder Cap ..................................................................................... 2 6 ........................... 804775 ..................................... O-Ring .............................................................................................. 2 7 ........................... 804712 ..................................... Piston Button .................................................................................... 2 8 ........................... 804771 ..................................... Guide Ring ........................................................................................ 4 9 ........................... 804723-*** ............................... Piston Rod ........................................................................................ 2 10 .......................... 804745-*** ............................... Cylinder Tube .................................................................................... 2 11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2 12 .......................... 054173 ..................................... Seal ................................................................................................... 2
805487 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 2
Position 0
Position 9
Position 10
Collapsed Height (WS)
Collapsed Height (WE)
804701-001
804723-001
804745-001
2950 mm
3000 mm
804701-002
804723-002
804745-002
3250 mm
3300 mm
804701-003
804723-003
804745-003
3550 mm
3600 mm
804701-004
804723-004
804745-004
3850 mm
3900 mm
804701-005
804723-005
804745-005
4250 mm
4300 mm Tab018gb
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-8.2-4223
145
FREE LIFT CYLINDER TF Mast 1,25t/1,35t
'
! "
#
$
"
& % &
M1242 MP-8.2-4223
M1.0-0000-000146 146
MP-WE/WS2300-GB 09/03 • Printed in Germany
FREE LIFT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 804706-*** ............................... Lift Cylinder Assembly (ø 50) ................................................................ 1 1 ........................... 804784 ..................................... Hose Burst Valve .............................................................................. 1 2 ........................... 804756 ..................................... Seal Wiper ........................................................................................ 1 3 ........................... 804762 ..................................... Seal ................................................................................................... 1 4 ........................... 804768 ..................................... Guide Ring ........................................................................................ 2 5 ........................... 804747 ..................................... Cylinder Cap ..................................................................................... 1 6 ........................... 804776 ..................................... O-Ring .............................................................................................. 1 7 ........................... 804709 ..................................... Piston Button .................................................................................... 1 8 ........................... 804772 ..................................... Guide Ring ........................................................................................ 2 9 ........................... 804719-*** ............................... Piston Rod ........................................................................................ 1 10 .......................... 804739-*** ............................... Cylinder Tube .................................................................................... 1 11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 1 12 .......................... 054173 ..................................... Seal ................................................................................................... 1
805486 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 1
Position 0
Position 9
Position 10
Collapsed Height (WS)
Collapsed Height (WE)
804706-001
804719-001
804739-001
2950 mm
3000 mm
804706-002
804719-002
804739-002
3250 mm
3300 mm
804706-003
804719-003
804739-003
3550 mm
3600 mm
804706-004
804719-004
804739-004
3850 mm
3900 mm
804706-005
804719-005
804739-005
4250 mm
4300 mm Tab019gb
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-8.2-4223
147
FREE LIFT CYLINDER TF/TT Mast 1,6t/1,8t
'
! "
#
$
"
& % &
M1147 MP-8.2-4223
M1.0-0000-000148 148
MP-WE/WS2300-GB 09/03 • Printed in Germany
FREE LIFT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 804707-*** ............................... Lift Cylinder Assembly (ø 56) ................................................................ 1 1 ........................... 804784 ..................................... Hose Burst Valve .............................................................................. 1 2 ........................... 804757 ..................................... Seal Wiper ........................................................................................ 1 3 ........................... 804763 ..................................... Seal ................................................................................................... 1 4 ........................... 804769 ..................................... Guide Ring ........................................................................................ 2 5 ........................... 804746 ..................................... Cylinder Cap ..................................................................................... 1 6 ........................... 804776 ..................................... O-Ring .............................................................................................. 1 7 ........................... 804708 ..................................... Piston Button .................................................................................... 1 8 ........................... 804772 ..................................... Guide Ring ........................................................................................ 2 9 ........................... 804718-*** ............................... Piston Rod ........................................................................................ 1 10 .......................... 804738-*** ............................... Cylinder Tube .................................................................................... 1 11 .......................... 54172 ....................................... Bleed Screw ...................................................................................... 1 12 .......................... 54173 ....................................... Seal ................................................................................................... 1
805489 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 1
Position 0
Position 9
Position 10
Collapsed Height (WS)
Collapsed Height (WE)
804707-004
804718-004
804738-004
2950 mm
3000 mm
804707-005-01
804718-005
804738-005
3250 mm
3300 mm
804707-007-01
804718-007
804738-007
3550 mm
3600 mm
804707-008-01
804718-008
804738-008
3850 mm
3900 mm
804707-009-01
804718-009
804738-009
4250 mm
4300 mm Tab020gb
Position 0
Position 9
Position 10
Collapsed Height (WS)
Collapsed Height (WE)
804707-001-01
804718-001
804738-001
3650 mm
3700 mm
804707-002
804718-002
804738-002
4050 mm
4100 mm
804707-004
804718-004
804738-004
4415 mm
4465 mm
804707-005-01
804718-005
804738-005
4865 mm
4915 mm
804707-006
804718-006
804738-006
5180 mm
5230 mm Tab021gb
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-8.2-4223
149
Page intentionally left blank
Printed in Germany
M1.0-0000-000150 150
SECTION 9
Printed in Germany
151
PLATFORM
M1550 MP-9.0-4223
M1.0-0000-000152 152
MP-WE/WS2300-GB 09/03 • Printed in Germany
PLATFORM INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 810703 .................................... Platform Assembly ................................................................................. 1 807712 ..................................... Mat .................................................................................................... 1 053050-009 ............................. Adhesive Tape .................................................................................. AR 811699 ..................................... Pin ..................................................................................................... 4 2 ..................... 806094 .................................... Bush ....................................................................................................... 2 3 ..................... 806083 .................................... Sleeve ..................................................................................................... 1 4 ..................... 050017-008 ............................. Screw ...................................................................................................... 1 5 ..................... 806084-001 ............................. Spring (RH wound) ................................................................................ 1 806084-002 ............................. Spring (LH wound) ................................................................................. 1 6 ..................... 806784 .................................... Tube ........................................................................................................ 2 7 ..................... 050000-045 ............................. Pin .......................................................................................................... 1 8 ..................... 806085 .................................... Spring device ......................................................................................... 1 9 ..................... 050000-025 ............................. Pin .......................................................................................................... 3 10 .................... 806081 .................................... Shaft ....................................................................................................... 1 11* ................... 806023 .................................... Brake Lever ............................................................................................ 1 12* ................... 806024 .................................... Brake lining ............................................................................................. 1 053050-010 ............................. Adhesive ................................................................................................. AR 13 .................... 806025 .................................... Brake Ring .............................................................................................. 1 14 .................... 050017-011 ............................. Screw ...................................................................................................... 1 15 .................... 806089 .................................... Spinner ................................................................................................... 1 16 .................... 806088 .................................... Spring ..................................................................................................... 1 17 .................... 050005-037 ............................. Screw ...................................................................................................... 1 18 .................... 806504 .................................... Pin .......................................................................................................... 2 19 .................... 051053-002 ............................. Spring ..................................................................................................... 38 20 .................... 050000-002 ............................. Pin .......................................................................................................... 2 21 .................... 803619-001 ............................. Switch ..................................................................................................... 1 803310 .................................... Actuator .................................................................................................. 1 22 .................... 050004-009 ............................. Screw ...................................................................................................... 2 ...................... 050008-004 ............................. Nut .......................................................................................................... 2 23 .................... 806082 .................................... Cover ...................................................................................................... 1 24 .................... 050071-034 ............................. Screw ...................................................................................................... 4 25 .................... 050006-042 ............................. Screw ...................................................................................................... 2 * ..................... 808097 .................................... Brake Assembly (included 11 & 12) ...................................................... 1
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-9.0-4223
153
PLATFORM
M1546 MP-9.0-4223
M1.0-0000-000154 154
MP-WE/WS2300-GB 09/03 • Printed in Germany
PLATFORM INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 807503-001 ............................. Gate (LH) ................................................................................................ 1 807503-002 ............................. Gate (RH) ............................................................................................... 1 807506 .................................... Pad ......................................................................................................... 2 050071-009 ............................. Screw ...................................................................................................... 4 2 ..................... 806095 .................................... Bearing ................................................................................................... 4 3 ..................... 807497-001 ............................. Bushing (LH) .......................................................................................... 1 807497-002 ............................. Bushing (RH) .......................................................................................... 1 811700 .................................... Gong ....................................................................................................... 2 050003-010 ............................. Screw ...................................................................................................... 2 4 ..................... 050000-041 ............................. Pin .......................................................................................................... 4 5 ..................... 807493 .................................... Brake Lever Assembly ........................................................................... 2 806024 ..................................... Brake Lining ...................................................................................... 2 053050-010 ............................. Adhesive ........................................................................................... AR 6 ..................... 050006-054 ............................. Screw ...................................................................................................... 2 7 ..................... 803619-001 ............................. Switch ..................................................................................................... 2 803310 .................................... Actuator .................................................................................................. 2 8 ..................... 050004-034 ............................. Screw ...................................................................................................... 4 9 ..................... 050008-004 ............................. Nut .......................................................................................................... 4 10 .................... 806086-001 ............................. Cover (LH) .............................................................................................. 1 806086-002 ............................. Cover (RH) ............................................................................................. 1 050071-035 ............................. Screw ...................................................................................................... 2 11 .................... 050003-030 ............................. Screw ...................................................................................................... 4 12 .................... 050017-011 ............................. Screw ...................................................................................................... 2 not illustrated 806088 .................................... Spring ..................................................................................................... 2 806089 .................................... Spinner ................................................................................................... 2
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-9.0-4223
155
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Printed in Germany
M1.0-0000-000156 156
SECTION 10
Printed in Germany
157
LABELS AND DECALS 1 3 5
4
6 7 2
8
1
10 Hydraulic Tank
12 9
13 11
MP-4223-002 MP-10.9-4223
M1.0-0000-000158 158
MP-WE/WS2300-GB 09/03 • Printed in Germany
LABELS AND DECALS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 106158-020 ............................. Decal, Crown .......................................................................................... 3 2 ..................... 869314-xxx .............................. Name Plate ............................................................................................. 1 3 ..................... 069374-001 ............................. Decal Crown.com ................................................................................... 1 4 ..................... 869009-xxx .............................. Warning Label Forks .............................................................................. 1 5 ..................... 869010-xxx .............................. Warning Label Load ............................................................................... 1 6 ..................... 869054-xxx .............................. Decal, Operator Warning ....................................................................... 1 7 ..................... 869036-xxx .............................. Decal, No Riding .................................................................................... 1 8 ..................... 069372-029 ............................. Decal (WE) ............................................................................................. 1 069372-030 ............................. Decal (WS) ............................................................................................. 1 9 ..................... 869006-xxx .............................. Warning Label Pinch Points ................................................................... AR 10 ....................................................................... Capacity Plate (Please contact Service) ............................................... 1 11 .................... 869020-xxx .............................. Decal, Batterie Warning ......................................................................... 1 12 .................... 069154 .................................... Label Hydraulic Oil ................................................................................. 1 13 .................... 869012-xxx .............................. Warning Label Alterations ...................................................................... 1
xxxxxx-001 .............................. German xxxxxx-002 .............................. French xxxxxx-003 .............................. Spanish xxxxxx-004 .............................. Dutch xxxxxx-005 .............................. Italian xxxxxx-006 .............................. English
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-10.9-4223
159
LABELS AND DECALS Platform 1 3 4
5
6
2
7
1
9
Hydraulic Tank 11
8 10 12
MP-4223-003 MP-10.9-4223
M1.0-0000-000160 160
MP-WE/WS2300-GB 09/03 • Printed in Germany
LABELS AND DECALS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 106158-020 ............................. Decal, Crown .......................................................................................... 3 2 ..................... 869314-xxx .............................. Name Plate ............................................................................................. 1 3 ..................... 069374-001 ............................. Decal Crown.com ................................................................................... 1 4 ..................... 869009-xxx .............................. Warning Label Forks .............................................................................. 1 5 ..................... 869010-xxx .............................. Warning Label Load ............................................................................... 1 6 ..................... 869054-xxx .............................. Decal, Operator Warning ....................................................................... 1 7 ..................... 069372-029 ............................. Decal (WE) ............................................................................................. 1 069372-030 ............................. Decal (WS) ............................................................................................. 1 8 ..................... 869006-xxx .............................. Warning Label Pinch Points ................................................................... AR 9 ........................................................................ Capacity Plate (Please contact Service) ............................................... 1 10 .................... 869020-xxx .............................. Decal, Batterie Warning ......................................................................... 1 11 .................... 069154 .................................... Label Hydraulic Oil ................................................................................. 1 12 .................... 869012-xxx .............................. Warning Label Alterations ...................................................................... 1
xxxxxx-001 .............................. German xxxxxx-002 .............................. French xxxxxx-003 .............................. Spanish xxxxxx-004 .............................. Dutch xxxxxx-005 .............................. Italian xxxxxx-006 .............................. English
Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany
MP-10.9-4223
161
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Printed in Germany
M1.0-0000-000162 162
CROWN Gabelstapler GmbH & Co. KG - European Headquarter Moosacher Str. 52 80809 Munich Germany Telephone +49 (0)89 93 00 2 - 0 Telefax +49 (0)89 93 00 2 -175 or -133
Printed in Germany • Revision Level A Order Number: 812689-006