Crown Forklift WE/WS2300 Series Parts Manual 812689-006

Parts Manual

WE/WS2300 Series 812688_U1.pmd

1

06.08.2003, 10:25

TABLE OF CONTENT

Printed in Germany

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Printed in Germany

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TABLE OF CONTENT Table of Content ITD – INTRODUCTION

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General.................................................................................. 7

SECTION 1 – COVERS

PAGE

Frame and Pivoting carriage (WE) ......................................... 12 Frame and Pivoting carriage (WS) ......................................... 14 Covers ................................................................................... 16 Covers (Platform) .................................................................. 18 Wheels .................................................................................. 20 Caster Wheel (Platform) ........................................................ 22

SECTION 2 – HYDRAULIC PART

PAGE

Power Unit Hydraulic ............................................................. 26 Hydraulic Accessories Power Unit ......................................... 28 Hydraulic Tank ....................................................................... 30 Hydraulic Tank Accessories ................................................... 32 Hydraulic TL Mast (1,25t/1,35t) .............................................. 34 Hydraulic TL Mast (1,6t/1,8t and Platform) ............................. 36 Hydraulic Accessories TL Mast ............................................. 38,40 Hydraulic TF Mast (1,25t/1,35t) ............................................. 42 Hydraulic TF Mast (1,6t/1,8t and Platform) ............................ 44 Hydraulic TT Mast (1,6t/1,8t and Platform) ............................ 46 Hydraulic Accessories TT Mast ............................................. 48,50 Pump Motor (1,25t/1,35t) ....................................................... 52 Pump Motor (1,6t/1,8t and Platform) ...................................... 54

SECTION 3 – DRIVE UNIT

PAGE

Drive Unit ............................................................................... 58 Gearbox ................................................................................. 60 Drive Motor ............................................................................ 62 Knuckle .................................................................................. 64 Knuckle (Platform) ................................................................. 66

SECTION 4 – ELECTRICAL

PAGE

Elektrical Parts ...................................................................... 70,72 Pump Contactor .................................................................... 74 Forward/Reverse Contactor ................................................... 76 Control Handle ...................................................................... 78,80 Emergency Disconnect .......................................................... 82 Battery Charger ..................................................................... 84 Mast Wiring TL Mast (Hydraulic Accessories) ...................... 86 Mast Wiring TT Mast (Hydraulic Accessories) ...................... 88

SECTION5 – BRAKE SYSTEM

PAGE

Brake (1,25t/1,35t) ................................................................. 92 Brake (1,6t/1,8t and Platform) ................................................ 94

MP-WE/WS2300-GB 09/03 • Printed in Germany

M/P-IDX-4223

M1.0-0000-0003 33

TABLE OF CONTENT SECTION 6 – STEERING

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Steering Column .................................................................... 98

SECTION 7 – MAST-/LIFT STRUCTURE

PAGE

TL Mast (1,25t/1,35t) ............................................................. 102,104 TL Mast (1,6t/1,8t) ................................................................. 106,108 TF Mast (1,25t/1,35t) ............................................................. 110,112 TF Mast (1,6t/1,8t) ................................................................. 114,116 TT Mast ................................................................................. 118,120,122,124 Fork Carriage (WE 1,25t) ...................................................... 126 Fork Carriage (WE 1,6t) ........................................................ 128 Fork Carriage (WS 1,35t) ...................................................... 130 Fork Carriage (WS 1,8t) ........................................................ 132 Load Backrest ....................................................................... 134

SECTION 8 – CYLINDER

PAGE

Lift Cylinder (TL Mast 1,25t/1,35t) .......................................... 138 Lift Cylinder (TL/TT Mast 1,6t/1,8t) ........................................ 140 Lift Cylinder (TF Mast 1,25t/1,35t) ......................................... 142 Lift Cylinder (TF Mast 1,6t/1,8t) ............................................. 144 Free Lift Cylinder (TF Mast 1,25t/1,35t) ................................. 146 Free Lift Cylinder (TF/TT Mast 1,6t/1,8t) ................................ 148

SECTION 9 – CABIN/PLATFORM

PAGE

Platform ................................................................................. 152,154

SECTION10 – MISCELLANEOUS SERVICE INF.

PAGE

Labels and Decals ................................................................. 158 Labels and Decals (Platform) ................................................ 160

M/P-IDX-4223

4 4M1.0-0000-0004

MP-WE/WS2300-GB 09/03 • Printed in Germany

INTRODUCTION

Printed in Germany

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Printed in Germany

M1.0-0000-0006 M1.0-0000-0006 6

INTRODUCTION Important customer information

Ordering Spare Parts

To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.

Spare parts can be ordered by quoting: ●

The truck specification number

Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.

●

The truck model number

●

The truck serial number

If you wish to have your own technicians trained, please contact Crown for relevant training courses.

Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ●

The net weight and position of attachments may considerably affect the capacity and other truck characteristics.

●

Changing the electrical system or adding electrically operated components may result in operating faults.

This information can be found on the truck's data plate.

Only if this information is provided can the order be processed quickly, correctly and reliably.

Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:

CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133

Modifications which have not been assessed may result in fatal accidents!

MP-WE/WS2300-GB 09/03 • Printed in Germany

M/P-ITD-4223

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Printed in Germany

8

PARTS

Printed in Germany

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Printed in Germany

10M1.0-0000-00010

SECTION 1

Printed in Germany

11

FRAME AND PIVOTING CARRIAGE WE

%

& % &

'

$

#

! $ "

MP-1.0-4223

12M1.0-0000-00012

M0602

MP-WE/WS2300-GB 09/03 • Printed in Germany

FRAME AND PIVOTING CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Frame WE ............................................................................................... 1 1 ........................... 802884-002 ............................. Frame Assembly (1.25t TL/TF) ......................................................... 1 803501-002 ............................. Frame Assembly (1.6t TL/TF) ........................................................... 1 803501-003 ............................. Frame Assembly (1.6t TT) ................................................................ 1 806061-001 ............................. Frame Assembly (1.4t TL/TF - Platform) .......................................... 1 806061-002 ............................. Frame Assembly (1.4t TT - Platform) ............................................... 1 806061-003 ............................. Frame Assembly (1.25t TL/TF - Platform) ........................................ 1 2 ........................... 803027 ..................................... Bracket .............................................................................................. 1 3 ........................... 050005-037 ............................. Screw ................................................................................................ 3 4 ........................... 050052-004 ............................. Pin, Roll ............................................................................................ 2 5 ........................... 802746 ..................................... Pivoting Carriage .............................................................................. 1 6 ........................... 803057 ..................................... Bushing ............................................................................................. 2 7 ........................... 050006-071 ............................. Screw ................................................................................................ 2 8 ........................... 050008-050 ............................. Nut .................................................................................................... 2 9 ........................... 803198-001 ............................. Battery Rollers .................................................................................. 4 803198-002 ............................. Battery Rollers (Freezer/Corrosion) ................................................. 4 10 .......................... 050051-004 ............................. Screw ................................................................................................ 4 11 .......................... 803043 ..................................... Shaft (welded on) ............................................................................. 2

053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-1.0-4223

13

FRAME AND PIVOTING CARRIAGE WS

% &

' $

#

! $ "

MP-1.0-4223

14M1.0-0000-00014

M0603

MP-WE/WS2300-GB 09/03 • Printed in Germany

FRAME AND PIVOTING CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Frame WS ............................................................................................... 1 1 ........................... 802884-001-01 ........................ Frame Assembly (1.35t/width 864 mm) ........................................... 1 802884-001-02 ........................ Frame Assembly (1.35t/width 1067 mm) ......................................... 1 802884-001-03 ........................ Frame Assembly (1.35t/width 1270 mm) ......................................... 1 803501-001-01 ........................ Frame Assembly (1.8t/width 864 mm) ............................................. 1 803501-001-02 ........................ Frame Assembly (1.8t/width 1067 mm) ........................................... 1 803501-001-03 ........................ Frame Assembly (1.8t/width 1270 mm) ........................................... 1 806061-004-01 ........................ Frame Assembly (Platform - width 864 mm) .................................... 1 806061-004-02 ........................ Frame Assembly (Platform - width 1067 mm) .................................. 1 806061-004-03 ........................ Frame Assembly(Platform - width 1270 mm) ................................... 1 2 ........................... 803027 ..................................... Bracket .............................................................................................. 1 3 ........................... 050005-037 ............................. Screw ................................................................................................ 3 4 ........................... 050052-004 ............................. Pin, Roll ............................................................................................ 2 5 ........................... 802746 ..................................... Pivoting Carriage .............................................................................. 1 6 ........................... 803057 ..................................... Bushing ............................................................................................. 2 7 ........................... 050006-071 ............................. Screw ................................................................................................ 2 8 ........................... 050008-050 ............................. Nut .................................................................................................... 2 9 ........................... 803198-001 ............................. Battery Rollers .................................................................................. 4 803198-002 ............................. Battery Rollers (Freezer/Corrosion) ................................................. 4 10 .......................... 050051-004 ............................. Screw ................................................................................................ 4 11 .......................... 803043 ..................................... Bolt (welded on) ............................................................................... 2

053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-1.0-4223

15

COVERS 26 27 26 27 24

23 25

20

22 10

23

12 22

21

13 11

15

18 14 5

8

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18 14

9

16 5

2 4

27 3

4

27

1 7 6 M0647 MP-1.0-4223

16M1.0-0000-00016

MP-WE/WS2300-GB 09/03 • Printed in Germany

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803092 .................................... Cover ...................................................................................................... 1 2 ..................... 803259-001 ............................. Cover ...................................................................................................... 1 3 ..................... 050008-014 ............................. Nut .......................................................................................................... 9 804987-001 ............................. Washer ................................................................................................... 9 4 ..................... 803139 .................................... Nut .......................................................................................................... 2 5 ..................... 050004-041 ............................. Screw ...................................................................................................... 2 6 ..................... 050005-027 ............................. Screw ...................................................................................................... 2 7 ..................... 050005-028 ............................. Screw ...................................................................................................... 1 8 ..................... 813966-001 ............................. Cover ...................................................................................................... 1 9 ..................... 050006-022 ............................. Screw ...................................................................................................... 2 050009-013 ............................. Washer ................................................................................................... 2 10 .................... 802903-001 ............................. Dash Board (LH) .................................................................................... 1 11 .................... 803529 .................................... Support (LH) ........................................................................................... 1 12 .................... 115478 .................................... Lens ........................................................................................................ 1 13 .................... 803544 .................................... Screw ...................................................................................................... 4 14 .................... 050051-001 ............................. Screw ...................................................................................................... 4 15 .................... 802902-001 ............................. Dash Board (RH) .................................................................................... 1 16 .................... 803527 .................................... Support (RH) .......................................................................................... 1 17 .................... 803544 .................................... Screw ...................................................................................................... 4 18 .................... 050009-018 ............................. Washer ................................................................................................... 2 19 .................... 803051-001 ............................. Cover ...................................................................................................... 1 803920 .................................... Noise Cushion ........................................................................................ 1 20 .................... 803051-002 ............................. Cover ...................................................................................................... 1 803920 .................................... Noise Cushion ........................................................................................ 1 21 .................... 803080 .................................... Cover (Anderson) ................................................................................... 1 803876 .................................... Cover (Schaltbau) .................................................................................. 1 22 .................... 050008-014 ............................. Nut .......................................................................................................... 1 050009-014 ............................. Washer ................................................................................................... 3 23 .................... 803139 .................................... Nut .......................................................................................................... 2 24 .................... 053050-002 ............................. Adhesive Tape ........................................................................................ 2 25 .................... 803312-001 ............................. Battery Lid .............................................................................................. 1 26 .................... 050004-041 ............................. Screw ...................................................................................................... 2 27 .................... 050009-004 ............................. Washer ................................................................................................... 4

053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-1.0-4223

17

COVERS Platform

MP1164 MP-1.0-4223

18M1.0-0000-00018

MP-WE/WS2300-GB 09/03 • Printed in Germany

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803312-001 ............................. Battery Lid .............................................................................................. 1 2 ..................... 050004-041 ............................. Screw ...................................................................................................... 2 3 ..................... 050009-004 ............................. Washer ................................................................................................... 4 4 ..................... 053050-002 ............................. Adhesive Tape ........................................................................................ 2 5 ..................... 803080 .................................... Cover (Anderson) ................................................................................... 1 803876 .................................... Cover (Schaltbau) .................................................................................. 1 6 ..................... 803139 .................................... Nut .......................................................................................................... 2 7 ..................... 050004-041 ............................. Screw ...................................................................................................... 4 8 ..................... 050008-014 ............................. Nut .......................................................................................................... 1 050009-014 ............................. Washer ................................................................................................... 3 9 ..................... 802902-001 ............................. Dash Board (RH) .................................................................................... 1 10 .................... 802903-001 ............................. Dash Board (LH) .................................................................................... 1 11 .................... 803527 .................................... Support (RH) .......................................................................................... 1 12 .................... 050009-018 ............................. Washer ................................................................................................... 1 13 .................... 050051-001 ............................. Screw ...................................................................................................... 2 14 .................... 803544 .................................... Screw ...................................................................................................... 4 15 .................... 803529 .................................... Support (LH) ........................................................................................... 1 16 .................... 050051-001 ............................. Screw ...................................................................................................... 2 050009-018 ............................. Washer ................................................................................................... 1 17 .................... 803544 .................................... Screw ...................................................................................................... 4 18 .................... 115478 .................................... Lens ........................................................................................................ 1 19 .................... 806048 .................................... Cover ...................................................................................................... 1 20 .................... 050071-006 ............................. Screw ...................................................................................................... 4 21 .................... 803051-002 ............................. Cover ...................................................................................................... 1 803920 .................................... Noise Cushion ........................................................................................ 1 22 .................... 803051-001 ............................. Cover ...................................................................................................... 1 803920 .................................... Noise Cushion ........................................................................................ 1 23 .................... 803259-001 ............................. Cover ...................................................................................................... 1 24 .................... 803139 .................................... Nut .......................................................................................................... 2 25 .................... 050008-014 ............................. Nut .......................................................................................................... 9 804987-001 ............................. Washer ................................................................................................... 9 26 .................... 806038 .................................... Cover ...................................................................................................... 1 27 .................... 050071-034 ............................. Screw ...................................................................................................... 5 28 .................... 807576 .................................... Skirt ........................................................................................................ 1 29 .................... 050006-056 ............................. Screw ...................................................................................................... 4 050009-029 ............................. Washer ................................................................................................... 4 804863-007 ............................. Cage Nut ................................................................................................ 1 30 .................... 050067-047 ............................. Screw ...................................................................................................... 3 31 .................... 050008-038 ............................. Nut .......................................................................................................... 3

053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-1.0-4223

19

WHEELS

&

"

' #

! ' $ #

% &

& " $

%

$ $

$

"

!

M1142

MP-1.5-4223

20M1.0-0000-00020

MP-WE/WS2300-GB 09/03 • Printed in Germany

WHEELS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1* .................... 802739 .................................... Housing .................................................................................................. 1 2* .................... 802743 .................................... Support Plate ......................................................................................... 1 3* .................... 055002-019 ............................. Bearing ................................................................................................... 1 4* .................... 050012-040 ............................. Ring, Retaining ....................................................................................... 1 5* .................... 050012-041 ............................. Ring, Retaining ....................................................................................... 1 6* .................... 802745 .................................... Wheel Assembly .................................................................................... 1 7* .................... 802901-001 ............................. Axle ......................................................................................................... 1 802901-002 ............................. Axle (Freezer/Corrosion) ........................................................................ 1 8* .................... 050007-051 ............................. Screw ...................................................................................................... 1 050008-037 ............................. Nut .......................................................................................................... 1 9* .................... 050005-031 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Adhesive ................................................................................................. AR 10 .................... 803030 .................................... Bushing (WE/ Tandem) .......................................................................... 4 11 .................... 802869 .................................... Rocker (WE/ Tandem) ............................................................................ 4 12 .................... 808981-001 ............................. Load Wheel (WE/ Tandem) .................................................................... 4 13 .................... 802873-001 ............................. Axle (WE/ Tandem) ................................................................................ 4 802873-002 .............................. Axle (WE/ Tandem) ................................................................................ 4 14 .................... 050000-015 ............................. Pin (WE/ Tandem) .................................................................................. 8 15 .................... 808982-001 ............................. Load Wheel (WE/Single) ........................................................................ 2 16 .................... 802801-001 ............................. Axle (WE/Single) .................................................................................... 2 802801-002 ............................. Axle (WE/Single - Freezer/Corrosion) ................................................... 2 17 .................... 050000-023 ............................. Pin (WE/Single) ...................................................................................... 2 18 .................... 808983-001 ............................. Load Wheel (WS) ................................................................................... 4 19 .................... 803107-001 ............................. Axle (WS) ............................................................................................... 4 803107-002 ............................. Axle (WS - Freezer/Corrosion) .............................................................. 4 20 .................... 050000-022 ............................. Pin (WS) ................................................................................................. 4 21 .................... 802846 .................................... Drive Wheel ( Vulkolan) .......................................................................... 1 803586 .................................... Drive Wheel (Rubber) ............................................................................ 1 804950 .................................... Drive Wheel (Tractotan) ......................................................................... 1 805694 .................................... Drive Wheel ( Vulkolan - only for Platform) ............................................ 1 22 .................... 050062-001 ............................. Wheel Nut ............................................................................................... 5

* ..................... 802738-001 ............................. Castor Assembly (included 1-9) ............................................................ 1 * ..................... 802738-002 ............................. Castor Assembly (included 1-9 - Freezer/Corrosion) ............................ 1

053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-1.5-4223

21

CASTER WHEEL Platform

MP1728 MP-1.5-4223

22M1.0-0000-00022

MP-WE/WS2300-GB 09/03 • Printed in Germany

CASTER WHEEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 807704-001 ............................. Caster Wheel Assy (Platform) ............................................................... 1 807704-002 ............................. Caster Wheel Assy (Platform - Freezer/Corrosion) ............................... 1 1* .......................... 050012-040 ............................. Circlip ................................................................................................ 1 2* .......................... 805993 ..................................... Plate .................................................................................................. 1 3 ........................... 050005-068 ............................. Screw ................................................................................................ 4 053050-060 ............................. Adhesive ........................................................................................... AR 4* .......................... 055002-019 ............................. Bearing Ball ...................................................................................... 1 5* .......................... 050012-041 ............................. Circlip ................................................................................................ 1 6* .......................... 807702 ..................................... Washer .............................................................................................. 2 7* .......................... 807701 ..................................... Bearing Ball ...................................................................................... 1 8* .......................... 807700 ..................................... Seal Bonded ..................................................................................... 1 9* .......................... 807910 ..................................... Support ............................................................................................. 1 10* ......................... 805994 ..................................... Axle ................................................................................................... 1 11* ......................... 813130 ..................................... Caster Wheel .................................................................................... 2 12* ......................... 804061 ..................................... Pin ..................................................................................................... 2 13* ......................... 050051-007 ............................. Screw ................................................................................................ 2

* ........................... 805999-001 ............................. Caster Wheel (Platform - included 1-2 & 4-13) ............................... 1 * ........................... 805999-002 ............................. Caster Wheel (Platform - included 1-2 & 4-13 - Freezer/Corrosion) 1

053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-1.5-4223

23

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Printed in Germany

24M1.0-0000-00024

SECTION 2

Printed in Germany

25

POWER UNIT HYDRAULIC

$

&

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!

"

! # ' % !

#

%

!

$

$

"

$ !

MP-2.0-4223

26M1.0-0000-00026

&

$ !

M1237 MP-WE/WS2300-GB 09/03 • Printed in Germany

POWER UNIT HYDRAULIC INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................................................................ Pump Motor (see Section 2.13) ............................................................. 1 2 ..................... 050005-005 ............................. Screw ...................................................................................................... 6 053050-006 ............................. Loctite ..................................................................................................... AR 3 ..................... 054004-005 ............................. Washer ................................................................................................... 6 4 ..................... 803446 .................................... Seal ........................................................................................................ 1 5 ..................... 803422 .................................... Plate ....................................................................................................... 1 6 ..................... 804359-001 ............................. Proportional Valve .................................................................................. 1 7 ..................... 050005-014 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Adhesive ................................................................................................. AR 050009-012 ............................. Washer ................................................................................................... 8 8 ..................... 803447 .................................... Seal ........................................................................................................ 1 9 ..................... 803624 .................................... Pump (1.25/1.35t) .................................................................................. 1 803679 .................................... Pump (1.6/1.8t & Platform) .................................................................... 1 054002-027 ............................. Seal (only for 803679) ............................................................................ 1 10 .................... 050005-016 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Loctite ..................................................................................................... AR 11 .................... 054002-027 ............................. Seal ........................................................................................................ 1 12 .................... 803389 .................................... Bracket ................................................................................................... 1 13 .................... 050008-024 ............................. Nut .......................................................................................................... 12 050009-018 ............................. Washer ................................................................................................... 11 14 .................... 803373 .................................... Tank ........................................................................................................ 1 15 .................... 803377 .................................... Seal ........................................................................................................ 1 16 .................... 803402 .................................... Buffer ...................................................................................................... 4 17 .................... 050051-007 ............................. Screw ...................................................................................................... 1 18 .................... 064198-005 ............................. Plug Drain ............................................................................................... 1 19 .................... 803623 .................................... Dipstick ................................................................................................... 1 20 .................... 050009-026 ............................. Washer ................................................................................................... 11 21 .................... 803812 .................................... Coupling ................................................................................................. 1

053001-003 ............................. Hydraulic Oil ........................................................................................... AR 053001-008 ............................. Hydraulic Oil (Freezer/Corrosion) .......................................................... AR

053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-2.0-4223

27

HYDRAULIC ACCESSORIES POWER UNIT $

&

'

!

"

! # ' % !

#

%

!

$

$

"

$ !

MP-2.0-4223

28M1.0-0000-00028

&

$ !

M1143 MP-WE/WS2300-GB 09/03 • Printed in Germany

HYDRAULIC ACCESSORIES POWER UNIT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Hydraulic Power Unit (Auxiliary Function) ............................................. 1 1 ..................... 803494 .................................... Pump Motor ............................................................................................ 1 2 ..................... 050005-005 ............................. Screw ...................................................................................................... 6 053050-006 ............................. Loctite ..................................................................................................... AR 3 ..................... 054004-005 ............................. Washer ................................................................................................... 6 4 ..................... 803446 .................................... Gasket .................................................................................................... 1 5 ..................... 803422 .................................... Tank Lid .................................................................................................. 1 6 ..................... 804359-001 ............................. Valve Block ............................................................................................. 1 7 ..................... 050005-014 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Adhesive ................................................................................................. AR 050009-012 ............................. Washer ................................................................................................... 8 8 ..................... 803447 .................................... Gasket .................................................................................................... 1 9 ..................... 803679 .................................... Pump ...................................................................................................... 1 10 .................... 050005-016 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Loctite ..................................................................................................... AR 11 .................... 054002-027 ............................. Seal ........................................................................................................ 1 12 .................... 803389 .................................... Bracket ................................................................................................... 1 13 .................... 050008-024 ............................. Nut .......................................................................................................... 12 050009-018 ............................. Washer ................................................................................................... 12 14 .................... 803373 .................................... Tank ........................................................................................................ 1 15 .................... 803377 .................................... Seal ........................................................................................................ 1 16 .................... 803402 .................................... Buffer ...................................................................................................... 4 17 .................... 050051-007 ............................. Screw ...................................................................................................... 2 18 .................... 064198-005 ............................. Plug Drain ............................................................................................... 1 19 .................... 803623 .................................... Dipstick ................................................................................................... 1 20 .................... 050009-026 ............................. Washer ................................................................................................... 11 21 .................... 803812 .................................... Coupling ................................................................................................. 1

053001-003 ............................. Hydraulic Oil ........................................................................................... AR

053002-001 ............................. Grease .................................................................................................... AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-2.0-4223

29

HYDRAULIC TANK

&

' % $ #

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!

%

M0607 MP-2.3-4223

30M1.0-0000-00030

MP-WE/WS2300-GB 09/03 • Printed in Germany

HYDRAULIC TANK INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803646 .................................... Return Filter ........................................................................................... 1 2 ..................... 803625 .................................... Suction Filter .......................................................................................... 1 3 ..................... 054157-001 ............................. Elbow ...................................................................................................... 2 4 ..................... 803648 .................................... Pipe ........................................................................................................ 1 5 ..................... 804365 .................................... Fitting ...................................................................................................... 1 6 ..................... 054156-003 ............................. Adaptor ................................................................................................... 1 7 ..................... 054004-001 ............................. Seal ........................................................................................................ 1 8 ..................... 804359-001 ............................. Proportional Valve .................................................................................. 1 9 ..................... 054169-001 ............................. Orifice (1.25/1.35t) ................................................................................. 1 054169-002 ............................. Orifice (1.6/1.8t & Platform) ................................................................... 1

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-2.3-4223

31

HYDRAULIC TANK ACCESSORIES

&

' % $ #

"

!

%

M0607 MP-2.3-4223

32M1.0-0000-00032

MP-WE/WS2300-GB 09/03 • Printed in Germany

HYDRAULIC TANK ACCESSORIES INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803646 .................................... Return Filter ........................................................................................... 1 2 ..................... 803625 .................................... Suction Filter .......................................................................................... 1 3 ..................... 054157-001 ............................. Elbow ...................................................................................................... 2 4 ..................... 803648 .................................... Pipe ........................................................................................................ 1 5 ..................... 804365 .................................... Adaptor ................................................................................................... 1 6 ..................... 054156-003 ............................. Adaptor ................................................................................................... 1 7 ..................... 054004-001 ............................. Seal ........................................................................................................ 2 8 ..................... 804359-001 ............................. Valve Block ............................................................................................. 1 9 ..................... 054169-002 ............................. Orifice ..................................................................................................... 1

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-2.3-4223

33

HYDRAULIC TL MAST 1,25t/1,35t

%

! # $

%

" $

%

"

" '

#

& !

M0610 MP-2.4-4223

34M1.0-0000-00034

MP-WE/WS2300-GB 09/03 • Printed in Germany

HYDRAULIC TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Hydraulic TL Mast (1.25/1.35t) .............................................................. 1 1 .............................................................................. Lift Cylinder (see Section 8.1) .......................................................... 2 2 ........................... 054156-005 ............................. Adaptor ............................................................................................. 1 3 ........................... 054165-001 ............................. Hose .................................................................................................. 1 4 ........................... 803266 ..................................... Clamp ............................................................................................... 1 5 ........................... 050005-022 ............................. Screw ................................................................................................ 1 050010-021 ............................. Washer .............................................................................................. 1 6 ........................... 054161-001 ............................. Adaptor ............................................................................................. 1 7 ........................... 054160-001 ............................. Adaptor ............................................................................................. 1 8 ........................... 803227 ..................................... Pipe ................................................................................................... 1 9 ........................... 803220 ..................................... Adapter ............................................................................................. 1 10 .......................... 54164 ....................................... Ring ................................................................................................... 1 11 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1 12 .......................... 803202 ..................................... Manifold Block .................................................................................. 1 13 .......................... 054162-001 ............................. Plug ................................................................................................... 1 14 .......................... 054156-001 ............................. Adaptor ............................................................................................. 2 15 .......................... 803228-001 ............................. Pipe ................................................................................................... 1 16 .......................... 803228-002 ............................. Pipe ................................................................................................... 1 17 .......................... 054156-002 ............................. Adaptor ............................................................................................. 2

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-2.4-4223

35

HYDRAULIC TL MAST 1,6t/1,8t and Platform

!

! # $

" " %

!

!

' ! #

" &

$

%

M0611 MP-2.4-4223

36M1.0-0000-00036

MP-WE/WS2300-GB 09/03 • Printed in Germany

HYDRAULIC TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Hydraulic TL Mast (1.6t/1.8t & Platform) ............................................... 1 1 .............................................................................. Lift Cylinder (see Section 8.1) .......................................................... 2 2 ........................... 054158-001 ............................. Elbow ................................................................................................ 1 3 ........................... 054165-007 ............................. Hose .................................................................................................. 1 4 ........................... 803487 ..................................... Clamp ............................................................................................... 2 5 ........................... 050008-024 ............................. Nut .................................................................................................... 1 050009-018 ............................. Washer .............................................................................................. 1 6 ........................... 803399 ..................................... Pipe ................................................................................................... 1 7 ........................... 803479 ..................................... Pipe ................................................................................................... 1 8 ........................... 803220 ..................................... Adaptor ............................................................................................. 1 9 ........................... 54164 ....................................... Ring ................................................................................................... 1 10 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1 11 .......................... 803475 ..................................... Manifold Block .................................................................................. 1 12 .......................... 054162-001 ............................. Plug ................................................................................................... 1 13 .......................... 054156-003 ............................. Adaptor ............................................................................................. 4 14 .......................... 803477-001 ............................. Pipe ................................................................................................... 1 15 .......................... 803477-002 ............................. Pipe ................................................................................................... 1 16 .......................... 050005-022 ............................. Screw ................................................................................................ 1 050010-021 ............................. Washer .............................................................................................. 1 17 .......................... 054160-001 ............................. Adaptor ............................................................................................. 1

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-2.4-4223

37

HYDRAULIC ACCESSORIES TL MAST

M1910 MP-2.5-4223

38M1.0-0000-00038

MP-WE/WS2300-GB 09/03 • Printed in Germany

HYDRAULIC ACCESSORIES TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 054157-003 ............................. Elbow ...................................................................................................... 2 2 ..................... 054165-036 ............................. Hose ....................................................................................................... 1 3 ..................... 054157-001 ............................. Elbow ...................................................................................................... 1 4 ..................... 054165-035 ............................. Hose ....................................................................................................... 1 5 ..................... 807159 .................................... Manifold Block ........................................................................................ 1 810821 .................................... Valve ....................................................................................................... 1 6 ..................... 050009-013 ............................. Washer ................................................................................................... 2 7 ..................... 050007-011 ............................. Screw ...................................................................................................... 2 8 ..................... 054157-004 ............................. Elbow ...................................................................................................... 1 9 ..................... 807174 .................................... Pipe ........................................................................................................ 1 10 .................... 054177-001 ............................. Adaptor ................................................................................................... 1 11 .................... 061002-002 ............................. Clamp ..................................................................................................... 3 12 .................... 050005-004 ............................. Screw ...................................................................................................... 3 13 .................... 807178 .................................... Pipe ........................................................................................................ 1 14 .................... 054160-001 ............................. Adaptor ................................................................................................... 1 15 .................... 803479 .................................... Pipe ........................................................................................................ 1 16 .................... 807176 .................................... Pipe ........................................................................................................ 1 17 .................... 807545-002 ............................. Bracket ................................................................................................... 1 18 .................... 050010-015 ............................. Washer ................................................................................................... 1 19 .................... 050005-016 ............................. Screw ...................................................................................................... 1 20 .................... 803220 .................................... Adaptor ................................................................................................... 1 21 .................... 54164 ....................................... Ring ........................................................................................................ 1 22 .................... 054002-026 ............................. O-Ring .................................................................................................... 1 23 .................... 054156-002 ............................. Adaptor ................................................................................................... 4 24 .................... 807162 .................................... Manifold Block ........................................................................................ 1 25 .................... 054162-001 ............................. Plug ........................................................................................................ 3 26 .................... 054156-003 ............................. Adaptor ................................................................................................... 4 27 .................... 807168-002 ............................. Pipe ........................................................................................................ 1 28 .................... 807168-001 ............................. Pipe ........................................................................................................ 1 29 .................... 812104-001-** ......................... Pipe (see next Page) .............................................................................. 1 30 .................... 812104-002-** ......................... Pipe (see next Page) .............................................................................. 1 31 .................... 803927-003 ............................. Clamp ..................................................................................................... 2 32 .................... 050010-021 ............................. Washer ................................................................................................... 2 33 .................... 050005-022 ............................. Screw ...................................................................................................... 2 34 .................... 054167-002 ............................. Adaptor ................................................................................................... 2 35 .................... 054165-*** ............................... Hose (see next Page) ............................................................................ 2 36 .................... 054176-001 ............................. Adaptor ................................................................................................... 2 37 .................... 054159-002 ............................. Elbow ...................................................................................................... 1 38 .................... 807946 .................................... Pipe ........................................................................................................ 1 39 .................... 054156-001 ............................. Adaptor ................................................................................................... 1 40 .................... 807188 .................................... Valve Solenoid ....................................................................................... 1 41 .................... 804549 .................................... Coil Solenoid .......................................................................................... 2 42 .................... 807184-002 ............................. Plate ....................................................................................................... 1 43 .................... 050009-012 ............................. Washer ................................................................................................... 1 44 .................... 050007-015 ............................. Screw ...................................................................................................... 2 45 .................... 054181-001 ............................. Connector ............................................................................................... 2 46 .................... 054178-001 ............................. Screw Cap .............................................................................................. 2 47 .................... 054179-001 ............................. Nut .......................................................................................................... 2 48 .................... 804549 .................................... Coil Solenoid .......................................................................................... 1 49 .................... 054157-005 ............................. Elbow ...................................................................................................... 1 50 .................... 807908 .................................... Pipe ........................................................................................................ 1 51 .................... 050005-048 ............................. Screw ...................................................................................................... 2 52 .................... 807225-002 ............................. Cover ...................................................................................................... 1 53 .................... 050071-035 ............................. Screw ...................................................................................................... 6

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-2.5-4223

39

HYDRAULIC ACCESSORIES TL MAST Auxiliary TL Mast Position 29

Position 30

Position 35

Collapsed Height

812104-001-01

812104-002-01

054165-038

2930 mm

812104-001-02

812104-002-02

054165-039

3230 mm

812104-001-03

812104-002-03

054165-040

3530 mm

812104-001-04

812104-002-04

054165-041

3830 mm

812104-001-05

812104-002-05

054165-042

4230 mm Tab001gb

MP-2.5-4223

40M1.0-0000-00040

MP-WE/WS2300-GB 09/03 • Printed in Germany

Page intentionally left blank

Printed in Germany

41

HYDRAULIC TF MAST 1,25t/1,35t

19 20 28 19

21

23

22

22 24 25

26

1

1 30

29

2

18 4 15

27

16

12

18 15 17

13

7 8

11

3

5 6

10 9

14 M0612

MP-2.6-4223

42M1.0-0000-00042

MP-WE/WS2300-GB 09/03 • Printed in Germany

HYDRAULIC TF MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Hydraulic TF Mast (1.25/1.35t) .............................................................. 1 1 .............................................................................. Lift Cylinder (see Section 8.2) .......................................................... 2 2 .............................................................................. Free Lift Cylinder (see Section 8.3/8.4) ........................................... 1 3 ........................... 054156-005 ............................. Adaptor ............................................................................................. 1 4 ........................... 054165-001 ............................. Hose .................................................................................................. 1 5 ........................... 803266 ..................................... Clamp ............................................................................................... 1 6 ........................... 050005-022 ............................. Screw ................................................................................................ 1 050010-021 ............................. Washer .............................................................................................. 1 7 ........................... 054161-001 ............................. Adaptor ............................................................................................. 1 8 ........................... 054160-001 ............................. Adaptor ............................................................................................. 1 9 ........................... 803227 ..................................... Pipe ................................................................................................... 1 10 .......................... 803220 ..................................... Adaptor ............................................................................................. 1 11 .......................... 54164 ....................................... Ring ................................................................................................... 1 12 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1 13 .......................... 803202 ..................................... Manifold Block .................................................................................. 1 14 .......................... 054162-001 ............................. Plug ................................................................................................... 1 15 .......................... 054156-001 ............................. Adaptor ............................................................................................. 2 16 .......................... 803228-001 ............................. Pipe ................................................................................................... 1 17 .......................... 803228-002 ............................. Pipe ................................................................................................... 1 18 .......................... 054156-002 ............................. Adaptor ............................................................................................. 2 19 .......................... 054156-003 ............................. Adaptor ............................................................................................. 2 20 .......................... 805512 ..................................... Pipe ................................................................................................... 1 21 .......................... 805513 ..................................... Pipe ................................................................................................... 1 22 .......................... 054156-003 ............................. Adaptor ............................................................................................. 2 23 .......................... 803143 ..................................... Manifold Block .................................................................................. 1 24 .......................... 050005-015 ............................. Screw ................................................................................................ 2 050009-012 ............................. Washer .............................................................................................. 2 25 .......................... 054158-001 ............................. Elbow ................................................................................................ 1 26 .......................... 805514-001 ............................. Pipe (Lift Height 2930mm) ............................................................... 1 805514-002 ............................. Pipe (Lift Height 3230mm) ............................................................... 1 805514-003 ............................. Pipe (Lift Height 3530mm) ............................................................... 1 805514-004 ............................. Pipe (Lift Height 3830mm) ............................................................... 1 805514-005 ............................. Pipe (Lift Height 4230mm) ............................................................... 1 27 .......................... 054157-002 ............................. Elbow ................................................................................................ 1 28 .......................... 054163 ..................................... Plug ................................................................................................... 1 054173 ..................................... Seal ................................................................................................... 1 29 .......................... 803266 ..................................... Clamp ............................................................................................... 1 30 .......................... 050005-022 ............................. Screw ................................................................................................ 1 050010-021 ............................. Washer .............................................................................................. 1

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-2.6-4223

43

HYDRAULIC TF MAST 1,6t/1,8t and Platform

" ' "

"

"

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&

" %

" !

$ % #

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"

" $

% & ' &

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M0613

MP-2.6-4223

44M1.0-0000-00044

MP-WE/WS2300-GB 09/03 • Printed in Germany

HYDRAULIC TF MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Hydraulic TF Mast (1.6t/1.8t & Platform) ............................................... 1 1 .............................................................................. Lift Cylinder (see Section 8.2) .......................................................... 2 2 .............................................................................. Free Lift Cylinder (see Section 8.4) ................................................. 1 3 ........................... 054158-001 ............................. Elbow ................................................................................................ 1 4 ........................... 054165-007 ............................. Hose .................................................................................................. 1 5 ........................... 803487 ..................................... Clamp ............................................................................................... 1 6 ........................... 050008-024 ............................. Nut .................................................................................................... 1 050009-018 ............................. Washer .............................................................................................. 1 7 ........................... 803399 ..................................... Pipe ................................................................................................... 1 8 ........................... 803479 ..................................... Pipe ................................................................................................... 1 9 ........................... 803220 ..................................... Adaptor ............................................................................................. 1 10 .......................... 54164 ....................................... Ring ................................................................................................... 1 11 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1 12 .......................... 803475 ..................................... Manifold Block .................................................................................. 1 13 .......................... 054162-001 ............................. Plug ................................................................................................... 1 14 .......................... 054156-003 ............................. Adaptor ............................................................................................. 8 15 .......................... 803477-001 ............................. Pipe ................................................................................................... 1 16 .......................... 803477-002 ............................. Pipe ................................................................................................... 1 17 .......................... 803487 ..................................... Clamp ............................................................................................... 2 18 .......................... 050005-022 ............................. Screw ................................................................................................ 2 050010-021 ............................. Washer .............................................................................................. 2 19 .......................... 805516 ..................................... Pipe ................................................................................................... 1 20 .......................... 805517 ..................................... Pipe ................................................................................................... 1 21 .......................... 803143 ..................................... Manifold Block .................................................................................. 1 22 .......................... 054163 ..................................... Plug ................................................................................................... 1 054173 ..................................... Seal ................................................................................................... 1 23 .......................... 050005-015 ............................. Screw ................................................................................................ 2 050009-012 ............................. Washer .............................................................................................. 2 24 .......................... 054158-001 ............................. Elbow ................................................................................................ 1 25 .......................... 803605-001 ............................. Pipe (Lift Height 2930mm) ............................................................... 1 803605-002 ............................. Pipe (Lift Height 3230mm) ............................................................... 1 803605-003 ............................. Pipe (Lift Height 3530mm) ............................................................... 1 803605-004 ............................. Pipe (Lift Height 3830mm) ............................................................... 1 803605-005 ............................. Pipe (Lift Height 4230mm) ............................................................... 1 26 .......................... 054157-002 ............................. Elbow ................................................................................................ 1 27 .......................... 054160-001 ............................. Adaptor ............................................................................................. 1

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-2.6-4223

45

HYDRAULIC TT MAST 1,6t/1,8t and Platform

! !

&

&

&

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#

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" #

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M0614 MP-2.8-4223

46M1.0-0000-00046

MP-WE/WS2300-GB 09/03 • Printed in Germany

HYDRAULIC TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Hydraulic TT Mast (1.6t/1.8t & Platform) ............................................... 1 1 .............................................................................. Lift Cylinder (see Section 8.1) .......................................................... 2 2 .............................................................................. Free Lift Cylinder (see Section 8.4) ................................................. 1 3 ........................... 054158-001 ............................. Elbow ................................................................................................ 1 4 ........................... 054165-007 ............................. Hose .................................................................................................. 1 5 ........................... 803487 ..................................... Clamp ............................................................................................... 1 6 ........................... 050008-024 ............................. Nut .................................................................................................... 1 050009-018 ............................. Washer .............................................................................................. 1 7 ........................... 803399 ..................................... Pipe ................................................................................................... 1 8 ........................... 803479 ..................................... Pipe ................................................................................................... 1 9 ........................... 803220 ..................................... Adaptor ............................................................................................. 1 10 .......................... 54164 ....................................... Ring ................................................................................................... 1 11 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1 12 .......................... 803870 ..................................... Manifold Block .................................................................................. 1 13 .......................... 054162-001 ............................. Plug ................................................................................................... 1 14 .......................... 054156-003 ............................. Adaptor ............................................................................................. 7 15 .......................... 803477-001 ............................. Pipe ................................................................................................... 1 16 .......................... 803477-002 ............................. Pipe ................................................................................................... 1 17 .......................... 803487 ..................................... Clamp ............................................................................................... 1 18 .......................... 050005-022 ............................. Screw ................................................................................................ 3 050010-021 ............................. Washer .............................................................................................. 3 19 .......................... 803493-001-01 ........................ Pipe (Lift Height 3630mm) ............................................................... 1 803493-001-02 ........................ Pipe (Lift Height 4030mm) ............................................................... 1 803493-001-03 ........................ Pipe (Lift Height 4395mm) ............................................................... 1 803493-001-04 ........................ Pipe (Lift Height 4895mm) ............................................................... 1 803493-001-05 ........................ Pipe (Lift Height 5160mm) ............................................................... 1 20 .......................... 803493-002-01 ........................ Pipe (Lift Height 3630mm) ............................................................... 1 803493-002-02 ........................ Pipe (Lift Height 4030mm) ............................................................... 1 803493-002-03 ........................ Pipe (Lift Height 4395mm) ............................................................... 1 803493-002-04 ........................ Pipe (Lift Height 4895mm) ............................................................... 1 803493-002-05 ........................ Pipe (Lift Height 5160mm) ............................................................... 1 21 .......................... 803927-001 ............................. Clamp ............................................................................................... 2 22 .......................... 054167-001 ............................. Elbow ................................................................................................ 3 23 .......................... 054165-002 ............................. Hose (Lift Height 3630mm) .............................................................. 2 054165-003 ............................. Hose (Lift Height 4030mm) .............................................................. 2 054165-004 ............................. Hose (Lift Height 4395mm) .............................................................. 2 054165-005 ............................. Hose (Lift Height 4895mm) .............................................................. 2 054165-006 ............................. Hose (Lift Height 5160mm) .............................................................. 2 24 .......................... 803358 ..................................... Pipe ................................................................................................... 1 25 .......................... 803490 ..................................... Manifold Block .................................................................................. 1 26 .......................... 050005-047 ............................. Screw ................................................................................................ 2 050010-010 ............................. Washer .............................................................................................. 2 27 .......................... 054156-004 ............................. Adaptor ............................................................................................. 1 28 .......................... 807207 ..................................... Pipe ................................................................................................... 1 29 .......................... 054157-002 ............................. Elbow ................................................................................................ 1 30 .......................... 054157-001 ............................. Elbow ................................................................................................ 1 31 .......................... 054160-001 ............................. Adaptor ............................................................................................. 1

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-2.8-4223

47

HYDRAULIC ACCESSORIES TT MAST

M1918 MP-2.9-4223

48M1.0-0000-00048

MP-WE/WS2300-GB 09/03 • Printed in Germany

HYDRAULIC ACCESSORIES TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 054157-003 ............................. Elbow ...................................................................................................... 2 2 ..................... 054165-036 ............................. Hose ....................................................................................................... 1 3 ..................... 807159 .................................... Manifold Block ........................................................................................ 1 810821 .................................... Valve ....................................................................................................... 1 4 ..................... 804549 .................................... Coil Solenoid .......................................................................................... 1 5 ..................... 050009-013 ............................. Washer ................................................................................................... 2 6 ..................... 050007-011 ............................. Screw ...................................................................................................... 2 7 ..................... 054177-001 ............................. Adaptor ................................................................................................... 1 8 ..................... 807178 .................................... Pipe ........................................................................................................ 1 9 ..................... 054160-001 ............................. Adaptor ................................................................................................... 1 10 .................... 803479 .................................... Pipe ........................................................................................................ 1 11 .................... 803220 .................................... Adaptor ................................................................................................... 1 12 .................... 54164 ....................................... Ring ........................................................................................................ 1 13 .................... 054002-026 ............................. O-Ring .................................................................................................... 1 14 .................... 803870 .................................... Manifold Block ........................................................................................ 1 15 .................... 054162-001 ............................. Plug ........................................................................................................ 1 16 .................... 054156-003 ............................. Adaptor ................................................................................................... 7 17 .................... 803477-002 ............................. Pipe ........................................................................................................ 1 18 .................... 803477-001 ............................. Pipe ........................................................................................................ 1 19 .................... 803493-002-** ......................... Pipe ........................................................................................................ 1 20 .................... 807154 .................................... Bracket ................................................................................................... 2 21 .................... 050010-021 ............................. Washer ................................................................................................... 2 22 .................... 050005-022 ............................. Screw ...................................................................................................... 2 23 .................... 054167-001 ............................. Elbow ...................................................................................................... 3 24 .................... 054165-*** ............................... Hose ....................................................................................................... 2 25 .................... 803493-001-** ......................... Pipe ........................................................................................................ 1 26 .................... 803358 .................................... Pipe ........................................................................................................ 1 27 .................... 803490 .................................... Manifold Block ........................................................................................ 1 28 .................... 050010-010 ............................. Washer ................................................................................................... 2 29 .................... 050005-047 ............................. Screw ...................................................................................................... 2 30 .................... 054157-001 ............................. Elbow ...................................................................................................... 1 31 .................... 054157-002 ............................. Elbow ...................................................................................................... 1 32 .................... 807207 .................................... Pipe ........................................................................................................ 1 33 .................... 054156-004 ............................. Adaptor ................................................................................................... 1 34 ....................................................................... (see next Page)

Auxiliary TT Mast Position 19

Position 24

Position 25

Collapsed Height

803493-002-01

054165-002

803493-001-01

3630 mm

803493-002-02

054165-003

803493-001-02

4030 mm

803493-002-03

054165-004

803493-001-03

4395 mm

803493-002-04

054165-005

803493-001-04

4845 mm

803493-002-05

054165-006

803493-001-05

5160 mm Tab002gb

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-2.9-4223

49

HYDRAULIC ACCESSORIES TT MAST

M1949 MP-2.9-4223

50M1.0-0000-00050

MP-WE/WS2300-GB 09/03 • Printed in Germany

HYDRAULIC ACCESSORIES TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 054157-001 ............................. Adaptor ................................................................................................... 1 2 ..................... 054165-035 ............................. Pipe ........................................................................................................ 1 3 ..................... 807176 .................................... Pipe ........................................................................................................ 1 4 ..................... 054157-004 ............................. Adaptor ................................................................................................... 1 5 ..................... 807174 .................................... Pipe ........................................................................................................ 1 6 ..................... 807545-002 ............................. Bracket ................................................................................................... 1 7 ..................... 050010-015 ............................. Washer ................................................................................................... 1 8 ..................... 050005-016 ............................. Screw ...................................................................................................... 1 9 ..................... 061002-002 ............................. Clamp ..................................................................................................... 3 10 .................... 050005-004 ............................. Screw ...................................................................................................... 1 11 .................... 050005-048 ............................. Screw ...................................................................................................... 2 053050-006 ............................. Adhesive ................................................................................................. AR 12 .................... 054167-002 ............................. Elbow ...................................................................................................... 2 13 .................... 807201-002-** ......................... Pipe (see Table) ..................................................................................... 1 14 .................... 807201-001-** ......................... Pipe (see Table) ..................................................................................... 1 15 .................... 807202 .................................... Bracket ................................................................................................... 2 16 .................... 050051-007 ............................. Screw ...................................................................................................... 2 17 .................... 054165-*** ............................... Hose (see Table) .................................................................................... 2 18 .................... 054180-001 ............................. Elbow ...................................................................................................... 2 19 .................... 807205-002-** ......................... Pipe (see Table) ..................................................................................... 1 20 .................... 807205-001-** ......................... Pipe (see Table) ..................................................................................... 1 21 .................... 807157 .................................... Clamp ..................................................................................................... 2 22 .................... 050005-011 ............................. Screw ...................................................................................................... 2 23 .................... 050008-015 ............................. Nut .......................................................................................................... 2 24 .................... 054165-*** ............................... Hose (see Table) .................................................................................... 1 25 .................... 054165-*** ............................... Hose (see Table) .................................................................................... 1 26 .................... 054176-001 ............................. Adaptor ................................................................................................... 1 27 .................... 807206-001 ............................. Pipe ........................................................................................................ 1 28 .................... 054157-005 ............................. Elbow ...................................................................................................... 2 29 .................... 807188 .................................... Valve Solenoid ....................................................................................... 1 30 .................... 804549 .................................... Coil Solenoid .......................................................................................... 2 31 .................... 807184-001 ............................. Plate ....................................................................................................... 1 32 .................... 050009-012 ............................. Washer ................................................................................................... 1 33 .................... 050007-012 ............................. Screw ...................................................................................................... 2 34 .................... 054181-001 ............................. Connector ............................................................................................... 2 35 .................... 054178-001 ............................. Screw Cap .............................................................................................. 2 36 .................... 054179-001 ............................. Nut .......................................................................................................... 2 37 .................... 807569 .................................... Cover ...................................................................................................... 1 38 .................... 050071-035 ............................. Screw ...................................................................................................... 6

Auxiliary TT Mast Position 13

Position 14

Position 17

Position 19

Position 20

Position 24

Position 25

Collapsed Height

807201-002-01

807201-001-01

054165-015

807205-002-01

807205-001-01

054165-020

054165-025

3630 mm

807201-002-02

807201-001-02

054165-016

807205-002-02

807205-001-02

054165-021

054165-026

4030 mm

807201-002-03

807201-001-03

054165-017

807205-002-03

807205-001-03

054165-022

054165-027

4395 mm

807201-002-04

807201-001-04

054165-018

807205-002-04

807205-001-04

054165-023

054165-028

4845 mm

807201-002-05

807201-001-05

054165-019

807205-002-05

807205-001-05

054165-024

054165-029

5160 mm

Tab003gb

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-2.9-4223

51

PUMP MOTOR 1,25t/1,35t %

& %

#

$

%

!

&

$

'

&

#

"

" #

% ! !

$

" '

M0615 MP-2.13-4223

52M1.0-0000-00052

MP-WE/WS2300-GB 09/03 • Printed in Germany

PUMP MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803047 .................................... Pump Motor (1.25t/1.35t) ....................................................................... 1 1 ........................... 803781 ..................................... Armature ........................................................................................... 1 2 ........................... 803782 ..................................... Housing ............................................................................................. 1 3 .............................................................................. Washer .............................................................................................. 1 4 ........................... 803784 ..................................... Bushing ............................................................................................. 4 5 ........................... 803785 ..................................... Nut .................................................................................................... 4 803786 ..................................... Washer .............................................................................................. 4 6 ........................... 803787 ..................................... Drive End Plate ................................................................................. 1 7 ........................... 803788 ..................................... Bearing Ball ...................................................................................... 1 8 ........................... 803789 ..................................... Washer .............................................................................................. 1 9 ........................... 803790 ..................................... Screw ................................................................................................ 6 803791 ..................................... Washer .............................................................................................. 6 10 .......................... 803792 ..................................... Drive End Plate ................................................................................. 1 11 .......................... 803793 ..................................... Brush Ring Assembly ....................................................................... 4 12 .......................... 803794 ..................................... Spring ............................................................................................... 4 13 .......................... 803795 ..................................... Screw ................................................................................................ 8 803796 ..................................... Washer .............................................................................................. 8 14 .......................... 803797 ..................................... Conecting Cable ............................................................................... 1 15 .......................... 803798 ..................................... Screw ................................................................................................ 2 803799 ..................................... Nut .................................................................................................... 3 803783 ..................................... Washer .............................................................................................. 1 16 .......................... 803800 ..................................... Bearing Ball ...................................................................................... 1 17 .......................... 803801 ..................................... Screw ................................................................................................ 4 803791 ..................................... Washer .............................................................................................. 4 18 .......................... 803803 ..................................... Brushes ............................................................................................. 4 19 .......................... 803804 ..................................... Screw ................................................................................................ 4 803805 ..................................... Washer .............................................................................................. 4 20 .......................... 803806 ..................................... Fan .................................................................................................... 1 21 .......................... 803807 ..................................... Press Fit Brushing ............................................................................ 1 22 .......................... 803808 ..................................... Hood ................................................................................................. 1 23 .......................... 803809 ..................................... Protection Guard .............................................................................. 1 24 .......................... 803812 ..................................... Vernier Coupling ............................................................................... 1 25 .......................... 803813 ..................................... Washer .............................................................................................. 1 26 .......................... 803814 ..................................... Washer .............................................................................................. 1 27 .......................... 803790 ..................................... Screw ................................................................................................ 1 803816 ..................................... Washer .............................................................................................. 1 28 .......................... 803817 ..................................... Screw ................................................................................................ 2 803818 ..................................... Washer .............................................................................................. 2

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-2.13-4223

53

PUMP MOTOR 1,6t/1,8t and Platform

$ '

&

#

&

%

"

!

" # !

'

%

$

! "

M0616 MP-2.13-4223

54M1.0-0000-00054

MP-WE/WS2300-GB 09/03 • Printed in Germany

PUMP MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803494 .................................... Pump Motor (1.6t/1.8t & Platform) ......................................................... 1 1 ........................... 803815 ..................................... Armature ........................................................................................... 1 2 ........................... 803802 ..................................... Housing ............................................................................................. 1 3 ........................... 803952 ..................................... Screw ................................................................................................ 1 4 ........................... 803784 ..................................... Bushing ............................................................................................. 4 5 ........................... 803785 ..................................... Nut .................................................................................................... 4 803786 ..................................... Washer .............................................................................................. 4 6 ........................... 803953 ..................................... Drive End Plate ................................................................................. 1 7 ........................... 803788 ..................................... Bearing Ball ...................................................................................... 1 8 ........................... 803954 ..................................... Washer .............................................................................................. 6 9 ........................... 803955 ..................................... Drive End Plate ................................................................................. 1 10 .......................... 803793 ..................................... Brush Ring Assembly ....................................................................... 4 11 .......................... 803794 ..................................... Spring ............................................................................................... 4 12 .......................... 803795 ..................................... Screw ................................................................................................ 8 803796 ..................................... Washer .............................................................................................. 8 13 .......................... 803956 ..................................... Conecting Cable ............................................................................... 1 14 .......................... 803798 ..................................... Screw ................................................................................................ 2 803799 ..................................... Nut .................................................................................................... 3 803791 ..................................... Washer .............................................................................................. 4 15 .......................... 803957 ..................................... Bearing Ball ...................................................................................... 1 16 .......................... 803801 ..................................... Screw ................................................................................................ 4 803791 ..................................... Washer .............................................................................................. 4 17 .......................... 803958 ..................................... Brushes ............................................................................................. 4 18 .......................... 803804 ..................................... Screw ................................................................................................ 4 803805 ..................................... Washer .............................................................................................. 4 19 .......................... 803959 ..................................... Fan .................................................................................................... 1 20 .......................... 803960 ..................................... Press Fit Brushing ............................................................................ 1 21 .......................... 803808 ..................................... Cover ................................................................................................ 1 22 .......................... 803962 ..................................... Protection Guard .............................................................................. 1 23 .......................... 803963 ..................................... Screw ................................................................................................ 4 803791 ..................................... Washer .............................................................................................. 4 24 .......................... 803812 ..................................... Vernier Coupling ............................................................................... 1

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-2.13-4223

55

Page intentionally left blank

Printed in Germany

56M1.0-0000-00056

SECTION 3

Printed in Germany

57

DRIVE UNIT

' !

&

%

$

" $

#

M0617 MP-3.0-4223

58M1.0-0000-00058

MP-WE/WS2300-GB 09/03 • Printed in Germany

DRIVE UNIT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 802840 .................................... Drive Unit ................................................................................................ 1 2 ..................... 050006-052 ............................. Screw ...................................................................................................... 6 053050-006 ............................. Adhesive ................................................................................................. AR 3 ........................................................................ Brake Assembly (see Section 5.6) ........................................................ 1 4 ........................................................................ Drive Tire Assembly (see Section 1.5) ................................................. 1 5 ..................... 050062-001 ............................. Wheel Nut ............................................................................................... 5 6 ..................... 054011-005 ............................. Grerase Nipple ....................................................................................... 2 7 ..................... 803712 .................................... Circlip ..................................................................................................... 1 8 ..................... 803450-005 ............................. Socket Housing ...................................................................................... 1 9 ..................... 116858 .................................... Socket Insert .......................................................................................... 2 10 .................... 803450-001 ............................. Socket Housing ...................................................................................... 1 11 .................... 803450-010 ............................. Socket Insert .......................................................................................... 2

053002-001 ............................. Grease .................................................................................................... AR 053002-004 ............................. Transmission Oil ..................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR 053002-006 ............................. Transmission Oil (Freezer/Corrosion) .................................................... AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-3.0-4223

59

GEARBOX

!

'

&

$ %

' "

&

! !

'

!

& "

"

! !

!

# $ $ #

% %

! !

#

M0125 MP-3.1-4223

60M1.0-0000-00060

MP-WE/WS2300-GB 09/03 • Printed in Germany

GEARBOX INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803733 .................................... Gearbox Assembly ................................................................................. 1 1 ........................... 803734 ..................................... Transmission Case ........................................................................... 1 2 ........................... 803735 ..................................... Bearing Ball ...................................................................................... 1 3 ........................... 803736 ..................................... Bearing Ball ...................................................................................... 2 4 ........................... 803737 ..................................... Thread Protection Shield ................................................................. 1 5 ........................... 803738 ..................................... Bevel Gear ........................................................................................ 1 6 ........................... 803739 ..................................... Spacer sleeve ................................................................................... 1 7 ........................... 803740 ..................................... Shim 0.1/0.3/0.5 ............................................................................... AR 803741 ..................................... Shim 0.15 .......................................................................................... AR 803742 ..................................... Shim 0.25 .......................................................................................... AR 8 ........................... 803743 ..................................... Helical Gear ...................................................................................... 1 9 ........................... 803744 ..................................... Nut .................................................................................................... 1 10 .......................... 803745 ..................................... Bevel Gear ........................................................................................ 1 11 .......................... 803746 ..................................... Shim 0.1/0.3/0.5 ............................................................................... AR 803747 ..................................... Shim 0.15 .......................................................................................... AR 803748 ..................................... Shim 0.25 .......................................................................................... AR 12 .......................... 803749 ..................................... Bearing Ball ...................................................................................... 1 13 .......................... 803750 ..................................... Spacer .............................................................................................. 1 14 .......................... 803751 ..................................... Shim 0.1/0.3/0.5 ............................................................................... AR 803752 ..................................... Shim 0.15 .......................................................................................... AR 803753 ..................................... Shim 0.25 .......................................................................................... AR 15 .......................... 803754 ..................................... Seal ................................................................................................... 1 805044 ..................................... Adhesive ........................................................................................... AR 16 .......................... 803755 ..................................... Wheel Shaft ...................................................................................... 1 17 .......................... 803756 ..................................... Stud Wheel ....................................................................................... 5 18 .......................... 803757 ..................................... Washer .............................................................................................. 1 19 .......................... 803758 ..................................... Screw ................................................................................................ 1 805083 ..................................... Adhesive ........................................................................................... AR 20 .......................... 803759 ..................................... Cover ................................................................................................ 1 21 .......................... 803760 ..................................... O-Ring .............................................................................................. 1 22 .......................... 050005-022 ............................. Screw ................................................................................................ 8 803762 ..................................... Washer .............................................................................................. 8 23 .......................... 803763 ..................................... Plug, Drain ........................................................................................ 1 803764 ..................................... Seal ................................................................................................... 1 24 .......................... 803765 ..................................... Cover ................................................................................................ 1 805044 ..................................... Adhesive ........................................................................................... AR 25 .......................... 803766 ..................................... Screw ................................................................................................ 10 803762 ..................................... Washer .............................................................................................. 10 26 .......................... 803769 ..................................... Plug ................................................................................................... 1 27 .......................... 803770 ..................................... Chain Wheel ..................................................................................... 1 28 .......................... 803771 ..................................... Turntable ........................................................................................... 1 29 .......................... 050005-025 ............................. Screw ................................................................................................ 10 803762 ..................................... Washer .............................................................................................. 10 30 .......................... 803774 ..................................... Plug ................................................................................................... 1 803775 ..................................... Seal ................................................................................................... 1 31 .......................... 805085 ..................................... Helical Gear ...................................................................................... 1 32 .......................... 050005-014 ............................. Screw ................................................................................................ 8 803762 ..................................... Washer .............................................................................................. 8 33 .......................... 803767 ..................................... Screw ................................................................................................ 2 803762 ..................................... Washer .............................................................................................. 2

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-3.1-4223

61

DRIVE MOTOR "

' #

% '

&

!

"

'

"

$ & !

# #

"

% ! " $

& '

M0619

MP-3.2-4223

62M1.0-0000-00062

MP-WE/WS2300-GB 09/03 • Printed in Germany

DRIVE MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803703 .................................... Drive Motor ............................................................................................. 1 1 ........................... 803704 ..................................... Sleeve ............................................................................................... 1 2 ........................... 803705 ..................................... Bearing Ball ...................................................................................... 1 3 ........................... 803706-001 ............................. Shim 0.1 ............................................................................................ AR 803706-002 ............................. Shim 0.3 ............................................................................................ AR 803706-003 ............................. Shim 0.5 ............................................................................................ AR 4 ........................... 803707 ..................................... Circlip ................................................................................................ 3 5 ........................... 803708 ..................................... Seal ................................................................................................... 1 6 ........................... 803709 ..................................... O-Ring .............................................................................................. 1 7 ........................... 803710 ..................................... Armature ........................................................................................... 1 8 ........................... 803711 ..................................... Washer .............................................................................................. 2 9 ........................... 803712 ..................................... Circlip ................................................................................................ 1 10 .......................... 803713 ..................................... Nut .................................................................................................... 1 11 .......................... 803714 ..................................... Woodruff Key .................................................................................... 1 12 .......................... 803715 ..................................... Motor End Cover .............................................................................. 1 13 .......................... 803716 ..................................... Insulation Bushing ............................................................................ 1 14 .......................... 803717 ..................................... Bearing Ball ...................................................................................... 1 15 .......................... 803718 ..................................... Spacer .............................................................................................. 1 16 .......................... 803719 ..................................... Brush Holder Kit ............................................................................... 1 17 .......................... 803720 ..................................... Screw ................................................................................................ 2 18 .......................... 803721 ..................................... Nut .................................................................................................... 4 19 .......................... 803722 ..................................... Brushes ............................................................................................. 4 20 .......................... 803723 ..................................... Screw ................................................................................................ 8 803724 ..................................... Washer .............................................................................................. 8 21 .......................... 803725 ..................................... Terminal ............................................................................................ 1 22 .......................... 803726 ..................................... Screw ................................................................................................ 4 23 .......................... 803727 ..................................... Nut .................................................................................................... 4 803728 ..................................... Washer .............................................................................................. 8 24 .......................... 803729 ..................................... Protection Guard .............................................................................. 1 25 .......................... 803730 ..................................... Woodruff Key .................................................................................... 1

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-3.2-4223

63

KNUCKLE

6 5

12

4

1 2 3 8 7

18 17 16

19

7

9

15

14 13

8

11

10

10

MP-4223-001 MP-3.3-4223

64M1.0-0000-00064

MP-WE/WS2300-GB 09/03 • Printed in Germany

KNUCKLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 813763-001 ............................. Knuckle Assembly .................................................................................. 1 813763-002 ............................. Knuckle Assembly (Freezer/Corrosion) ................................................. 1 813763-003 ............................. Knuckle Assembly (Auxiliary Function) ................................................. 1 1 ........................... 813771 ..................................... Knuckle ............................................................................................. 1 2 ........................... 813773 ..................................... Stop ................................................................................................... 2 3 ........................... 050004-006 ............................. Screw ................................................................................................ 2 053050-006 ............................. Adhesive ........................................................................................... AR 4 ........................... 803169-001 ............................. Clamp ............................................................................................... 1 803169-002 ............................. Clamp (Freezer/Corrosion) ............................................................... 1 5 ........................... 050009-028 ............................. Washer .............................................................................................. 2 6 ........................... 050008-038 ............................. Nut .................................................................................................... 2 7 ........................... 803559-001 ............................. Clamp ............................................................................................... 2 803559-002 ............................. Clamp (Freezer/Corrosion) ............................................................... 2 8 ........................... 050004-022 ............................. Screw ................................................................................................ 2 9 ........................... 802819-001 ............................. Shaft ................................................................................................. 1 802819-002 ............................. Shaft (Freezer/Corrosion) ................................................................. 1 10 .......................... 803013 ..................................... Spring ............................................................................................... 3 11 .......................... 803173 ..................................... Spacer Bushing ................................................................................ 1 12 .......................... 050000-056 ............................. Pin, Roll ............................................................................................ 1 13 .......................... 050004-008 ............................. Screw ................................................................................................ 4 14 .......................... 803310 ..................................... Aktuator, Switch ................................................................................ 2 15 .......................... 803174 ..................................... Spacer .............................................................................................. 2 16 .......................... 050010-014 ............................. Washer .............................................................................................. 4 17 .......................... 050008-004 ............................. Nut .................................................................................................... 4 18 .......................... 803471-001 ............................. Cable Mount ..................................................................................... 1 803471-002 ............................. Cable Mount (Freezer/Corrosion & Auxiliary Function) ................... 1 19 .......................... 050004-021 ............................. Screw ................................................................................................ 1 053050-006 ............................. Adhesive ........................................................................................... AR

053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-3.3-4223

65

KNUCKLE Platform

M2002 MP-3.3-4223

66M1.0-0000-00066

MP-WE/WS2300-GB 09/03 • Printed in Germany

KNUCKLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 805960-002 ............................. Knuckle ................................................................................................... 1 805960-004 ............................. Knuckle (Freezer/Corrosion) .................................................................. 1 1 ........................... 807638 ..................................... Knuckle (Base) ................................................................................. 1 2 ........................... 807642-001 ............................. Clamp ............................................................................................... 1 050068-005 ............................. Nut .................................................................................................... 2 3 ........................... 807561 ..................................... Plate .................................................................................................. 1 4 ........................... 45234 ....................................... Cable Protection ............................................................................... 1 5 ........................... 050005-011 ............................. Screw ................................................................................................ 2 6 ........................... 805943 ..................................... Knuckle ............................................................................................. 1 7 ........................... 050005-023 ............................. Screw ................................................................................................ 4 8 ........................... 803651 ..................................... Damper ............................................................................................. 1 9 ........................... 050005-002 ............................. Screw ................................................................................................ 2 10 .......................... 803619-001 ............................. Microswitch Assembly ...................................................................... 1 803310 ..................................... Actuator ............................................................................................ 1 11 .......................... 050004-034 ............................. Screw ................................................................................................ 2 12 .......................... 050008-004 ............................. Nut .................................................................................................... 2 13 .......................... 808039-001 ............................. Axle ................................................................................................... 1 808039-002 ............................. Axle (Freezer/Corrosion) .................................................................. 1 14 .......................... 803353 ..................................... Spacer .............................................................................................. 2 15 .......................... 803013 ..................................... Spring ............................................................................................... 2 16 .......................... 050000-015 ............................. Roll Pin ............................................................................................. 1 17 .......................... 807515 ..................................... Cover ................................................................................................ 1 18 .......................... 050003-020 ............................. Screw ................................................................................................ 2

808906 ..................................... Knuckle Assembly (included 6,8-12) ............................................... 1 ............................................................................................................................................................. .............................................................................................................................................................

053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-3.3-4223

67

Page intentionally left blank

Printed in Germany

68M1.0-0000-00068

SECTION 4

Printed in Germany

69

ELECTRICAL PARTS

M2030 MP-4.0-4223

70M1.0-0000-00070

MP-WE/WS2300-GB 09/03 • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803136 .................................... Plate ....................................................................................................... 1 055055-002 ............................. Edge Protection ...................................................................................... 1 2 ..................... 813465-001 ............................. Controller (1.25t/1.35t) ........................................................................... 1 813465-002 ............................. Controller (1.4t/1.6t/1.8t & Accessories) ............................................... 1 053051-008 ............................. Heat Paste .............................................................................................. AR 3 ..................... 050006-024 ............................. Screw ...................................................................................................... 3 4 ..................... 050009-014 ............................. Washer ................................................................................................... 3 5 ..................... 050008-014 ............................. Nut .......................................................................................................... 3 6 ..................... 802815 .................................... Contactor (see Section 4.4) ................................................................... 1 7 ..................... 050006-013 ............................. Screw ...................................................................................................... 2 8 ..................... 050009-007 ............................. Washer ................................................................................................... 2 9 ..................... 050008-008 ............................. Nut .......................................................................................................... 2 10 .................... 802817 .................................... Fuse Holder FU1/FU3 ............................................................................ 2 11 .................... 050004-014 ............................. Screw ...................................................................................................... 2 12 .................... 050009-004 ............................. Washer ................................................................................................... 14 13 .................... 050008-001 ............................. Nut .......................................................................................................... 6 14 .................... 802816-001 ............................. Fuse FU1 (125A) .................................................................................... 1 15 .................... 803674 .................................... Busbar .................................................................................................... 1 16 .................... 050006-031 ............................. Screw ...................................................................................................... 1 17 .................... 050009-018 ............................. Washer ................................................................................................... 3 18 .................... 050008-024 ............................. Nut .......................................................................................................... 2 19 .................... 052068-001 ............................. Spacer .................................................................................................... 4 20 .................... 813474 .................................... Distribution Panel ................................................................................... 1 052071-001 ............................. Fuse ........................................................................................................ 1 813715 .................................... Distribution Panel (Platform) .................................................................. 1 21 .................... 052066-002 ............................. Washer ................................................................................................... 4 22 .................... 052067-001 ............................. Spacer .................................................................................................... 4 23 .................... 803913 .................................... Proportional Electronic .......................................................................... 1 806789 .................................... Proportional Electronic (Hydraulic Accessories) .................................. 1 804368 .................................... Wiring Harness (for No. 23) ................................................................... 1 813472 .................................... Wiring Harness (for No. 23 to Control Handle Wiring Harness) ........... 1 813473 .................................... Wiring Harness (for No. 23 to Side Shift Wiring Harness) .................... 1 24 .................... 803194 .................................... Hose ....................................................................................................... 1 25 .................... 078708-002 ............................. Horn ........................................................................................................ 1 077732 .................................... Suppressor ............................................................................................. 1 803678-001 ............................. Socket Crimp .......................................................................................... 2 043478 .................................... Bracket (Suppressor) ............................................................................. 1 050004-015 ............................. Screw ...................................................................................................... 2 050008-001 ............................. Nut .......................................................................................................... 2 26 .................... 050006-037 ............................. Screw ...................................................................................................... 1 27 .................... 802820 .................................... Contactor (see Section 4.4) ................................................................... 1 804387 .................................... Contactor (see Section 4.4 - Freezer/Corrosion) .................................. 1 062007-033 ............................. Terminal (Freezer/Corrosion) ................................................................. 2 28 .................... 050004-010 ............................. Screw ...................................................................................................... 4 050004-011 ............................. Screw (Freezer/Corrosion) ..................................................................... 2 29 .................... 804364 .................................... Busbar .................................................................................................... 1 30 .................... 050004-014 ............................. Screw ...................................................................................................... 2 31 .................... 802816-002 ............................. Fuse FU3 (160A) .................................................................................... 1 32 .................... 802833 .................................... Hour/Discharge Indicator ....................................................................... 1 33 .................... 113773-001 ............................. Hour Meter ............................................................................................. 1 803545 .................................... Wire ........................................................................................................ 1 34 .................... 052071-002 ............................. Fuse FU4/FU5 ........................................................................................ 2 35 .................... 052071-003 ............................. Fuse FU2 ................................................................................................ 1

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-4.0-4223

71

ELECTRICAL PARTS

#

"

!

!

M2042 MP-4.0-4223

72M1.0-0000-00072

MP-WE/WS2300-GB 09/03 • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803673 .................................... Battery Connector (Anderson) ............................................................... 1 803546-001 ............................. Battery Connector (Schaltbau) .............................................................. 1 2 ..................... 050007-010 ............................. Screw (Schaltbau) .................................................................................. 4 050006-027 ............................. Screw (Anderson) .................................................................................. 4 050009-012 ............................. Washer ................................................................................................... AR 3 ..................... 803619-001 ............................. Limit Switch, ORS/BRS .......................................................................... 2 802836 .................................... Switch ..................................................................................................... 2 803450-006 ............................. Pin Housing ............................................................................................ 2 116858 .................................... Insert ...................................................................................................... 6 808133 .................................... ORS Bridge (Platform) ........................................................................... 1 803450-006 ............................. Pin Housing (Platform) ........................................................................... 1 116858 .................................... Insert (Platform) ..................................................................................... 2 4 ..................... 803619-002 ............................. Limit Switch, LMS ................................................................................... 1 802836 .................................... Switch ..................................................................................................... 1 803450-006 ............................. Pin Housing ............................................................................................ 1 116858 .................................... Insert ...................................................................................................... 3 050004-033 ............................. Screw ...................................................................................................... 2 050009-001 ............................. Washer ................................................................................................... 2 5 ..................... 072708 .................................... Key Switch .............................................................................................. 1 107151-001 ............................. Key .......................................................................................................... AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-4.0-4223

73

PUMP CONTACTOR

$

#

"

!

M0623 MP-4.4-4223

74M1.0-0000-00074

MP-WE/WS2300-GB 09/03 • Printed in Germany

PUMP CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 802820 .................................... Pump Contactor Assembly .................................................................... 1 1 ........................... 803689 ..................................... Contact ............................................................................................. 2 2 ........................... 803690 ..................................... Moveable contact ............................................................................. 1 3 ........................... 803691 ..................................... Coil .................................................................................................... 1 4 ........................... 803692-001 ............................. Spring ............................................................................................... 1 5 ........................... 803693 ..................................... Cover ................................................................................................ 1 6 ........................... 803694 ..................................... Screw ................................................................................................ 2

804387 .................................... Pump Contactor Assembly (Freezer/Corrosion) ................................... 1

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-4.4-4223

75

FORWARD/REVERSE CONTACTOR

&

&

%

$ $

#

' "

"

!

M0624 MP-4.4-4223

76M1.0-0000-00076

MP-WE/WS2300-GB 09/03 • Printed in Germany

FORWARD/REVERSE CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 802815 .................................... Forward/Reverse Contactor Assembly .................................................. 1 1 ........................... 803696 ..................................... Contact Assembly ............................................................................. 4 2 ........................... 803697-001 ............................. Moveable contact ............................................................................. 2 3 ........................... 803698 ..................................... Coil .................................................................................................... 1 4 ........................... 803699 ..................................... Pin ..................................................................................................... 2 5 ........................... 803700 ..................................... Contactor .......................................................................................... 1 6 ........................... 803692-001 ............................. Spring Compression ......................................................................... 2 7 ........................... 803701-001 ............................. Cover, Assembly ............................................................................... 1 8 ........................... 803694 ..................................... Screw ................................................................................................ 3 9 ........................... 803702 ..................................... Insolation .......................................................................................... 2

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-4.4-4223

77

CONTROL HANDLE

4 17 3

18

10 18

15 12

11 14

12 11 8

9 8

6

8

14

8

7

8

4

13 8

6 7 4

16

5

1

2 2

MP-1720-015 MP-4.5-4223

78M1.0-0000-00078

MP-WE/WS2300-GB 09/03 • Printed in Germany

CONTROL HANDLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 811913-xxx-xx ......................... Control Handle (see Table) .................................................................... 1 1 ........................... xxxxxx-xxx ............................... Tiller (see Table) ............................................................................... 1 2 ........................... 051058-001 ............................. Bushing ............................................................................................. 2 3 ........................... 813426 ..................................... Handle-Wiring ................................................................................... 1 4 ........................... 812894-002 ............................. Screw ................................................................................................ 3 5 ........................... 808986 ..................................... Shell .................................................................................................. 1 6 ........................... 792940 ..................................... Nut .................................................................................................... 2 7 ........................... 812893-003 ............................. Screw ................................................................................................ 2 8 ........................... 812893-001 ............................. Screw ................................................................................................ 6 9 ........................... 808985 ..................................... Shell .................................................................................................. 1 10 .......................... 808987-001 ............................. Handgrip ........................................................................................... 1 11 .......................... 804863-009 ............................. Cage-Nut .......................................................................................... 2 12 .......................... 812894-003 ............................. Screw ................................................................................................ 2 13 .......................... 811932-001 ............................. Horn-Switch ...................................................................................... 1 811931 ..................................... Horn-Wiring ...................................................................................... 1 14 .......................... 810336 ..................................... Plug ................................................................................................... 2 15 .......................... 811932-002 ............................. Horn-Switch ...................................................................................... 1 16 .......................... 808987-002 ............................. Handgrip ........................................................................................... 1 17 .......................... 811949-xxx .............................. Control Handle Cap (see Table/see next Page) .............................. 1 18 .......................... 812893-004 ............................. Screw ................................................................................................ 2

Position 0

Position 1

Position 17

Standard

811913-012-01

813415

811949-003

Standard (Freezer/Corrosion)

811913-012-02

813415

811949-004

Platform

811913-013-01

812255-001

811949-003

Platform (Freezer/Corrosion)

811913-013-02

812255-001

811949-004

Hydraulic Accessories

811913-014-01

813415

811949-005

Platform + Hydraulic Accessories

811913-015-01

812255-001

811949-005 Tab022gb

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-4.5-4223

79

CONTROL HANDLE

2

2 23

32 35

1 36

39

24

26 27

37 38

1

39 38 41

28

9

30

31 29

40 9 26

25 27

20 19

24

10

22 33

23

9

21 8 5 9 14

7

9

9 6

15

18

16 34 18 13

17

11

3

9

9

4

12 MP-4220-019 MP-4.5-4223

80M1.0-0000-00080

MP-WE/WS2300-GB 09/03 • Printed in Germany

CONTROL HANDLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 811949-xxx .............................. Control Handle Cap (see Table) ............................................................ 1 1 ........................... 808951-001 ............................. Hub Cap ............................................................................................ 1 808951-002 ............................. Hub Cap (Hydraulic Accessories) .................................................... 1 2 ........................... 812893-002 ............................. Screw ................................................................................................ 2 3 ........................... 810328 ..................................... Support ............................................................................................. 1 4 ........................... 812894-002 ............................. Screw ................................................................................................ 2 5 ........................... 811935 ..................................... Micro-Switch ..................................................................................... 1 6 ........................... 803469-018 ............................. Screw ................................................................................................ 2 7 ........................... 051057-026 ............................. Spring ............................................................................................... 4 8 ........................... 811936 ..................................... Belly-Button-Bridge .......................................................................... 1 9 ........................... 803469-017 ............................. Screw ................................................................................................ 15 10 .......................... 808992 ..................................... Belly-Button ...................................................................................... 1 11 .......................... 812941 ..................................... PCB,Main .......................................................................................... 1 812272 ..................................... PCB,Main (Freezer/Corrosion) ......................................................... 1 12 .......................... 812942-002 ............................. PCB, Hydraulic ................................................................................. 1 812273-002 ............................. PCB, Hydraulic (Freezer/Corrosion/Hydraulic) ................................ 1 13 .......................... 811941 ..................................... R/T Switch ........................................................................................ 1 812877 ..................................... R/T Switch (Freezer/Corrosion) ....................................................... 1 14 .......................... 808990 ..................................... Lower-Cap ........................................................................................ 1 15 .......................... 810332 ..................................... Support ............................................................................................. 1 16 .......................... 051057-021 ............................. Spring ............................................................................................... 1 17 .......................... 811940 ..................................... Axel ................................................................................................... 1 18 .......................... 050012-075 ............................. Circlip ................................................................................................ 2 19 .......................... 810331 ..................................... Support ............................................................................................. 1 20 .......................... 811939 ..................................... Axel ................................................................................................... 1 21 .......................... 808989 ..................................... Lift-Cap ............................................................................................. 1 22 .......................... 051057-023 ............................. Spring ............................................................................................... 1 23 .......................... 812894-001 ............................. Screw ................................................................................................ 2 24 .......................... 050010-026 ............................. Washer .............................................................................................. 2 25 .......................... 808993-002 ............................. Accelerator-Lever ............................................................................. 1 26 .......................... 050012-076 ............................. Circlip ................................................................................................ 2 27 .......................... 810335 ..................................... Bushing ............................................................................................. 2 28 .......................... 813533 ..................................... Accelerator-Switch ........................................................................... 1 813534 ..................................... Accelerator-Switch (Freezer/Corrosion; Assembly) ......................... 1 812315 ..................................... Heater ......................................................................................... 1 803469-021 .............................. Screw .......................................................................................... 2 29 .......................... 810333 ..................................... Tappet ............................................................................................... 1 30 .......................... 811937 ..................................... Axel ................................................................................................... 1 31 .......................... 812884 ..................................... Spring ............................................................................................... 1 32 .......................... 808993-001 ............................. Accelerator-Lever ............................................................................. 1 33 .......................... 051057-028 ............................. Spring ............................................................................................... 1 34 .......................... 051057-022 ............................. Spring ............................................................................................... 1 35* ......................... 812365-001 ............................. Cap ................................................................................................... 1 36* ......................... 050052-005 ............................. Pin ..................................................................................................... 1 37* ......................... 812366 ..................................... Cap-Bracket ...................................................................................... 1 38* ......................... 812895 ..................................... Switch Assembly .............................................................................. 1 39* ......................... 803469-019 ............................. Screw ................................................................................................ 2 40* ......................... 803469-020 ............................. Screw ................................................................................................ 2 41* ......................... 812879 ..................................... Bracket .............................................................................................. 1 * ........................... 812878-001 ............................. Hydraulic Accessories-Switch (included 35-41) .............................. 1

Standard & Platform

Standard (Freezer/Corrosion) & Platform (Freezer/Corrosion)

Hydraulic Accessories & Platform + Hydraulic Accessories

811949-003

811949-004

811949-005 Tab023gb

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-4.5-4223

81

EMERGENCY DISCONNECT

"

! #

$ !

M0623 MP-4.7-4223

82M1.0-0000-00082

MP-WE/WS2300-GB 09/03 • Printed in Germany

EMERGENCY DISCONNECT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803163 .................................... Plate ....................................................................................................... 1 2 ..................... 050006-008 ............................. Screw ...................................................................................................... 4 3 ..................... 050009-008 ............................. Washer ................................................................................................... 4 4 ..................... 803283-002 ............................. Emergency Disconnect .......................................................................... 1 5 ..................... 050006-032 ............................. Screw ...................................................................................................... 1 6 ..................... 55054 ....................................... Nut .......................................................................................................... 1

Not illustrated 802823 .................................... Emergency Disconnect Switch .............................................................. 1 050006-032 ............................. Screw ...................................................................................................... 2 050009-018 ............................. Washer ................................................................................................... 2 050008-024 ............................. Nut .......................................................................................................... 2

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-4.7-4223

83

BATTERY CHARGER

MP-4220-002 MP-4.8-4223

84M1.0-0000-00084

MP-WE/WS2300-GB 09/03 • Printed in Germany

BATTERY CHARGER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803585 .................................... Battery Charger Assembly ..................................................................... 1 1 ........................... 804385 ..................................... Housing (Battery Charger) ............................................................... 1 2 ........................... 050003-016 ............................. Screw ................................................................................................ 4 053050-006 ............................. Adhesive ........................................................................................... AR 3 ........................... 810530 ..................................... Support ............................................................................................. 1 4 ........................... 810532 ..................................... Battery Charger Assembly ............................................................... 1 805834 ..................................... Battery Charger ................................................................................ 1 803448-006 ............................. Terminal M6 ...................................................................................... 1 803448-007 ............................. Terminal M8 ...................................................................................... 1 5 ........................... 050068-001 ............................. Nut .................................................................................................... 5 6 ........................... 050003-014 ............................. Screw ................................................................................................ 1 053050-006 ............................. Adhesive ........................................................................................... AR 7 ........................... 061002-003 ............................. Clamp ............................................................................................... 1 8 ........................... 805835-001 ............................. Plug Holder ....................................................................................... 1 9 ........................... 050004-012 ............................. Screw ................................................................................................ 4 10 .......................... 050008-001 ............................. Nut .................................................................................................... 4 11 .......................... 804386 ..................................... Counterweight .................................................................................. 2

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-4.8-4223

85

MAST WIRING TL MAST Hydraulic Accessories

1

2

3

4

Fork Carriage

5

6 M1956 MP-4.11-4223

86M1.0-0000-00086

MP-WE/WS2300-GB 09/03 • Printed in Germany

MAST WIRING TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 807228-*** ............................... Cable (see table) .................................................................................... 1 2 ..................... 052075-001 ............................. Clamp ..................................................................................................... 1 3 ..................... 807303 .................................... Spring ..................................................................................................... 1 4 ..................... 050008-001 ............................. Nut .......................................................................................................... 1 5 ..................... 061002-002 ............................. Clamp ..................................................................................................... 1 6 ..................... 050005-002 ............................. Screw ...................................................................................................... 1

Auxiliary TL Mast Position 1

Collapsed Height

807228-001

2930 mm

807228-002

3230 mm

807228-003

3530 mm

807228-004

3830 mm

807228-005

4230 mm Tab004gb

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-4.11-4223

87

MAST WIRING TT MAST Hydraulic Accessories

2

1

3

2

Fork Carriage 6 5

4 M1956

MP-4.11-4223

88M1.0-0000-00088

MP-WE/WS2300-GB 09/03 • Printed in Germany

MAST WIRING TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 807228-*** ............................... Cable (see table) .................................................................................... 1 2 ..................... 807303 .................................... Spring ..................................................................................................... 3 3 ..................... 052075-001 ............................. Clamp ..................................................................................................... 1 4 ..................... 061002-002 ............................. Clamp ..................................................................................................... 1 5 ..................... 050005-002 ............................. Screw ...................................................................................................... 1 6 ..................... 050008-001 ............................. Nut .......................................................................................................... 1

Auxiliary TT Mast Position 1

Collapsed Height

807228-011

3630 mm

807228-012

4030 mm

807228-013

4395 mm

807228-014

4845 mm

807228-015

5160 mm Tab005gb

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-4.11-4223

89

Page intentionally left blank

Printed in Germany

90M1.0-0000-00090

SECTION 5

Printed in Germany

91

BRAKE 1,25t/1,35t #

'

!

& ! "

$ %

M0633 MP-5.6-4223

92M1.0-0000-00092

MP-WE/WS2300-GB 09/03 • Printed in Germany

BRAKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 802848 .................................... Brake (included 1-11) ............................................................................. 1 1 ........................... 803897 ..................................... Magnet 20V Assembly ..................................................................... 1 803898 ..................................... Magnet 20V ................................................................................. 1 2 ........................... 803899 ..................................... Armature ........................................................................................... 1 3 ........................... 803900 ..................................... Pressure Block ................................................................................. 2 4 ........................... 803901 ..................................... Spring, Compression ........................................................................ 2 5 ........................... 803902 ..................................... Nut Adjusting .................................................................................... 1 6 ........................... 803903 ..................................... Bushing ............................................................................................. 3 7 ........................... 803904-001 ............................. Rotor Friction .................................................................................... 1 8 ........................... 803905 ..................................... Hub ................................................................................................... 1 9 ........................... 803906 ..................................... Screw ................................................................................................ 3 803907 ..................................... Lockwasher ....................................................................................... 3 10 .......................... 803908 ..................................... Ring, Protection ................................................................................ 1 11 .......................... 803910 ..................................... Friction Plate ..................................................................................... 1 12 .......................... 116858 ..................................... Pins ................................................................................................... 2 13 .......................... 803450-005 ............................. Housing Connector ........................................................................... 1

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-5.6-4223

93

BRAKE 1,6t/1,8t and Platform #

'

!

& ! "

$ %

M0634 MP-5.6-4223

94M1.0-0000-00094

MP-WE/WS2300-GB 09/03 • Printed in Germany

BRAKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803998 .................................... Brake (included 1-11) ............................................................................. 1 1 ........................... 803897 ..................................... Magnet 20V Assembly ..................................................................... 1 803898 ..................................... Magnet 20V ................................................................................. 1 2 ........................... 803899 ..................................... Armature ........................................................................................... 1 3 ........................... 803900 ..................................... Pressure Block ................................................................................. 2 4 ........................... 803901 ..................................... Spring, Compression ........................................................................ 2 5 ........................... 803902 ..................................... Nut Adjusting .................................................................................... 1 6 ........................... 803903 ..................................... Bushing ............................................................................................. 3 7 ........................... 803904-002 ............................. Rotor Friction .................................................................................... 1 8 ........................... 803905 ..................................... Hub ................................................................................................... 1 9 ........................... 803906 ..................................... Screw ................................................................................................ 3 803907 ..................................... Lockwasher ....................................................................................... 3 10 .......................... 803908 ..................................... Ring, Protection ................................................................................ 1 11 .......................... 803910 ..................................... Friction Plate ..................................................................................... 1 12 .......................... 116858 ..................................... Pins ................................................................................................... 2 13 .......................... 803450-005 ............................. Housing Connector ........................................................................... 1

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-5.6-4223

95

Page intentionally left blank

Printed in Germany

96M1.0-0000-00096

SECTION 6

Printed in Germany

97

STEERING COLUMN

5 3

4

3

7

5 8

10

6 7

8 1 9 13 12 11 2 13

M0635 MP-6.7-4223

98M1.0-0000-00098

MP-WE/WS2300-GB 09/03 • Printed in Germany

STEERING COLUMN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 802905-001 ............................. Sprocket ................................................................................................. 1 802905-002 ............................. Sprocket (Freezer/Corrosion) ................................................................ 1 2 ..................... 804378 .................................... Chain Tension Block ............................................................................... 1 3 ..................... 055002-014 ............................. Bearing Ball ............................................................................................ 2 4 ..................... 803271-001 ............................. Shaft ....................................................................................................... 1 803271-002 ............................. Shaft (Freezer/Corrosion) ...................................................................... 1 5 ..................... 050012-009 ............................. Circlip ..................................................................................................... 2 6 ..................... 803270-001 ............................. Joint ........................................................................................................ 1 803270-002 ............................. Joint (Freezer/Corrosion) ....................................................................... 1 7 ..................... 050006-039 ............................. Screw ...................................................................................................... 2 8 ..................... 050008-025 ............................. Nut .......................................................................................................... 2 9 ..................... 051056-004 ............................. Chain ...................................................................................................... 1 10 .................... 051056-003 ............................. Link Extended ........................................................................................ 1 11 .................... 803584 .................................... Spring ..................................................................................................... 1 12 .................... 050006-065 ............................. Screw ...................................................................................................... 1 13 .................... 051058-003 ............................. Bushing - metal ...................................................................................... 2 051058-004 ............................. Bushing - plastic ..................................................................................... 2

053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR

053002-007 ............................. Chain Oil ................................................................................................. AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) ................................................................ AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-6.7-4223

99

Page intentionally left blank

Printed in Germany

M1.0-0000-000100 100

SECTION 7

Printed in Germany

101

TL MAST 1,25t/1,35t

#

"

!

"

!

'

#

& !

'

"

&

#

$

#

$

# "

" $ $

! % "

% &

&

%

#

'

&

'

! ! ! !

&

"

! %

'

'

! !

"

!

&

! !

!

! & $

&

&

M0636 MP-7.1-4223

M1.0-0000-000102 102

MP-WE/WS2300-GB 09/03 • Printed in Germany

TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ TL Mast (1.25t/1.35t) .............................................................................. 1 1 ........................... 802723-001-** ......................... Outer Mast (see next Page) ............................................................. 1 2 ........................... 802756-*** ............................... Inner Mast (see next Page) .............................................................. 1 3 ........................... 802728 ..................................... Roller ................................................................................................ 4 4 ........................... 050009-021 ............................. Shim 0.5 ............................................................................................ AR 050009-022 ............................. Shim 1.0 ............................................................................................ AR 050009-023 ............................. Shim 1.5 ............................................................................................ AR 5 ........................... 802731 ..................................... Stop ................................................................................................... 2 6 ........................... 050005-007 ............................. Screw ................................................................................................ 4 7 ........................... 050010-038 ............................. Washer .............................................................................................. 4 8 ........................... 124018 ..................................... Buffer ................................................................................................ 2 9 ........................... 050005-023 ............................. Screw ................................................................................................ 2 10 .......................... 050009-018 ............................. Washer .............................................................................................. 2 11 .......................... 803922 ..................................... Pulley Chain Assembly ..................................................................... 2 802761 ..................................... Pulley Chain ................................................................................ 2 12 ................................ 055002-016 .............................. Bearing Ball ................................................................................ 4 13 ................................ 055012-039 .............................. Circlip .......................................................................................... 2 14 .......................... 802765 ..................................... Ring ................................................................................................... 2 15 .......................... 802764-001 ............................. Bolt .................................................................................................... 2 802764-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 2 16 .......................... 050012-036 ............................. Circlip ................................................................................................ 2 17 .......................... 051061-*** ............................... Chain (see next Page) ...................................................................... 2 18 .......................... 802766 ..................................... Chain Anchor .................................................................................... 2 19 .......................... 802767-001 ............................. Chain Pin .......................................................................................... 2 20 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 21 .......................... 050008-052 ............................. Nut .................................................................................................... 4 22 .......................... 050001-023 ............................. Pin Split ............................................................................................. 2 23 .......................... 050012-036 ............................. Circlip ................................................................................................ 2 24 .......................... 805518 ..................................... Clamp ............................................................................................... 2 25 .......................... 050051-006 ............................. Screw ................................................................................................ 4 26 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1 27 .......................... 050051-003 ............................. Screw ................................................................................................ 2 28 .......................... 050051-004 ............................. Screw ................................................................................................ 2 29 .......................... 092746-003 ............................. Bracket .............................................................................................. 2 30 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2 31 .......................... 050005-011 ............................. Screw ................................................................................................ 2 32 .......................... 050010-018 ............................. Washer .............................................................................................. 2 33 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2 053050-001 ............................. Adhesive ........................................................................................... AR

053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR

Not illustrated 813455-*** ............................... Safety Screen (see next Page) .............................................................. 1 050009-054 ............................. Washer ................................................................................................... AR 050080-001 ............................. Nut .......................................................................................................... AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-7.1-4223

103

TL MAST Position 1

Position 2

Position 17

Safety Screen

Collapsed Height (WS)

Collapsed Height (WE)

802723-001-01

802756-001

051061-009

813455-001

2950 mm

3000 mm

802723-001-02

802756-002

051061-007

813455-002

3250 mm

3300 mm

802723-001-03

802756-003

051061-003

813455-003

3550 mm

3600 mm

802723-001-04

802756-004

051061-013

813455-004

3850 mm

3900 mm

802723-001-05

802756-005

051061-005

813455-005

4250 mm

4300 mm Tab006gb

MP-7.1-4223

M1.0-0000-000104 104

MP-WE/WS2300-GB 09/03 • Printed in Germany

Page intentionally left blank

105

TL MAST 1,6t/1,8t

#

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$

#

$

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" $ $

! % "

% &

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%

#

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'

! ! ! !

&

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! !

!

! & $

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&

M0636 MP-7.1-4223

M1.0-0000-000106 106

MP-WE/WS2300-GB 09/03 • Printed in Germany

TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ TL Mast (1.6t/1.8t) .................................................................................. 1 1 ........................... 803436-001-** ......................... Outer Mast (see next Page) ............................................................. 1 803436-004-** ......................... Outer Mast (see next Page - Auxiliary Function) ............................. 1 2 ........................... 803414-*** ............................... Inner Mast (see next Page) .............................................................. 1 807108-*** ............................... 1st Stage Mast (see next Page - Auxiliary Function) ...................... 1 3 ........................... 803424 ..................................... Roller ................................................................................................ 4 4 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR 803915-002 ............................. Shim 1.0 ............................................................................................ AR 803915-003 ............................. Shim 1.5 ............................................................................................ AR 5 ........................... 802731 ..................................... Stop ................................................................................................... 2 6 ........................... 050005-007 ............................. Screw ................................................................................................ 4 7 ........................... 050010-038 ............................. Washer .............................................................................................. 4 8 ........................... 124018 ..................................... Buffer ................................................................................................ 2 9 ........................... 050005-023 ............................. Screw ................................................................................................ 2 10 .......................... 050009-018 ............................. Washer .............................................................................................. 2 11 .......................... 803923 ..................................... Pulley Chain Assembly ..................................................................... 2 802777 ..................................... Pulley Chain ................................................................................ 2 12 ................................ 055002-017 .............................. Bearing Ball ................................................................................ 4 13 ................................ 050012-042 .............................. Circlip .......................................................................................... 2 14 .......................... 050009-046 ............................. Washer .............................................................................................. 2 15 .......................... 803431-001 ............................. Bolt .................................................................................................... 2 803431-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 2 16 .......................... 050012-006 ............................. Circlip ................................................................................................ 2 17 .......................... 051059-*** ............................... Chain (see next Page) ...................................................................... 2 18 .......................... 803867 ..................................... Chain Anchor .................................................................................... 2 19 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2 20 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 21 .......................... 050008-052 ............................. Nut .................................................................................................... 4 22 .......................... 050001-023 ............................. Pin Split ............................................................................................. 2 23 .......................... 050012-036 ............................. Circlip ................................................................................................ 2 24 .......................... 805522 ..................................... Clamp ............................................................................................... 2 25 .......................... 050051-006 ............................. Screw ................................................................................................ 4 26 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1 27 .......................... 050051-003 ............................. Screw ................................................................................................ 2 28 .......................... 050051-004 ............................. Screw ................................................................................................ 2 29 .......................... 092746-003 ............................. Bracket .............................................................................................. 2 30 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2 31 .......................... 050005-011 ............................. Screw ................................................................................................ 2 32 .......................... 050010-018 ............................. Washer .............................................................................................. 2 33 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2 053050-001 ............................. Adhesive ........................................................................................... AR Not illustrated 813455-*** ............................... Safety Screen (see next Page) .............................................................. 1 050009-054 ............................. Washer ................................................................................................... AR 050080-001 ............................. Nut .......................................................................................................... AR Not illustrated (Auxiliary Function) 807150-002 ............................. Shaft (RH) ......................................................................................... 1 807152 ..................................... Pulley Hose (RH) .............................................................................. 1 807112 ..................................... Pulley Cable (RH) ............................................................................. 1 807149-002 ............................. Shaft (LH) ......................................................................................... 1 807152 ..................................... Pulley Hose (LH) .............................................................................. 1 050009-021 ............................. Shim .................................................................................................. 2 050012-006 ............................. Ring Retaining .................................................................................. 5 053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR 053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-7.1-4223

107

TL MAST TL Mast Position 1

Position 2

Position 17

Safety Screen

Collapsed Height

803436-001-01

803414-001

051059-006

813455-008

3000 mm

803436-001-02

803414-002

051059-007

813455-009

3300 mm

803436-001-03

803414-003

051059-008

813455-011

3600 mm

803436-001-04

803414-004

051059-009

813455-012

3900 mm

803436-001-05

803414-005

051059-010

813455-013

4300 mm Tab007gb

Auxiliary TL Mast Position 1

Position 2

Position 17

Safety Screen

Collapsed Height

803436-004-01

807108-001

051059-006

813455-008

3000 mm

803436-004-02

807108-002

051059-007

813455-009

3300 mm

803436-004-03

807108-003

051059-008

813455-011

3600 mm

803436-004-04

807108-004

051059-009

813455-012

3900 mm

803436-004-05

807108-005

051059-010

813455-013

4300 mm Tab008gb

MP-7.1-4223

M1.0-0000-000108 108

MP-WE/WS2300-GB 09/03 • Printed in Germany

Page intentionally left blank

109

TF MAST 1,25t/1,35t 11

17

17

16

15

13

14 12

13

15

32 29

22 21

3

8

10

19

4

9

4

3 5

23

5

20

32 29

25

31

76 67

18 24 3 31 10 30

9 8 1 40

9 10 8 26 34

36 37 39 38

4 36 37 39 38 28 27

40

3 34

33

35

35

35

35

M0637 MP-7.3-4223

M1.0-0000-000110 110

MP-WE/WS2300-GB 09/03 • Printed in Germany

TF MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ TF Mast (1.25t/1.35t) ............................................................................. 1 1 ........................... 802723-002-** ......................... Outer Mast (see next Page) ............................................................. 1 2 ........................... 803996-*** ............................... Inner Mast (see next Page) .............................................................. 1 3 ........................... 802728 ..................................... Roller ................................................................................................ 4 4 ........................... 050009-021 ............................. Shim 0.5 ............................................................................................ AR 050009-022 ............................. Shim 1.0 ............................................................................................ AR 050009-023 ............................. Shim 1.5 ............................................................................................ AR 5 ........................... 802731 ..................................... Stop ................................................................................................... 2 6 ........................... 050005-007 ............................. Screw ................................................................................................ 4 7 ........................... 050010-038 ............................. Washer .............................................................................................. 4 8 ........................... 124018 ..................................... Buffer ................................................................................................ 4 9 ........................... 050005-023 ............................. Screw ................................................................................................ 4 10 .......................... 050009-018 ............................. Washer .............................................................................................. 4 11 .......................... 802774 ..................................... Yoke .................................................................................................. 1 12 .......................... 803923 ..................................... Pulley Chain Assembly ..................................................................... 1 802777 ..................................... Pulley Chain ................................................................................ 1 13 ................................ 055002-017 .............................. Bearing Ball ................................................................................ 2 14 ................................ 055012-042 .............................. Circlip .......................................................................................... 1 15 .......................... 802778 ..................................... Ring ................................................................................................... 2 16 .......................... 802779-001 ............................. Bolt .................................................................................................... 1 802779-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 1 17 .......................... 050012-037 ............................. Circlip ................................................................................................ 2 18 .......................... 051059-*** ............................... Chain (see next Page) ...................................................................... 1 19 .......................... 802780 ..................................... Chain Anchor .................................................................................... 1 20 .......................... 050008-052 ............................. Nut .................................................................................................... 2 21 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2 22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 23 .......................... 050001-023 ............................. Pin Split ............................................................................................. 1 24 .......................... 803855 ..................................... Clamp ............................................................................................... 1 25 .......................... 050051-005 ............................. Screw ................................................................................................ 2 26 .......................... 802784 ..................................... Button ............................................................................................... 1 27 .......................... 050005-009 ............................. Screw ................................................................................................ 2 28 .......................... 050010-032 ............................. Washer .............................................................................................. 2 29 .......................... 805520 ..................................... Clamp ............................................................................................... 2 30 .......................... 803896-001 ............................. Plate (1mm) ...................................................................................... AR 803896-002 ............................. Plate (2mm) ...................................................................................... AR 31 .......................... 050051-006 ............................. Screw ................................................................................................ 4 32 .......................... 050012-006 ............................. Circlip ................................................................................................ 2 33 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1 34 .......................... 050051-003 ............................. Screw ................................................................................................ 2 35 .......................... 050051-004 ............................. Screw ................................................................................................ 4 36 .......................... 092746-003 ............................. Bracket .............................................................................................. 2 37 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2 38 .......................... 050005-011 ............................. Screw ................................................................................................ 2 39 .......................... 050010-018 ............................. Washer .............................................................................................. 2 40 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2 053050-001 ............................. Adhesive ........................................................................................... AR

053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR

Not illustrated 813454-*** ............................... Safety Screen (see next Page) .............................................................. 1 050009-054 ............................. Washer ................................................................................................... AR 050080-001 ............................. Nut .......................................................................................................... AR Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-7.3-4223

111

TF MAST Position 1

Position 2

Position 18

Safety Screen

Collapsed Height (WS)

Collapsed Height (WE)

802723-002-01

803996-001

051059-001

813454-001

2950 mm

3000 mm

802723-002-02

803996-002

051059-002

813454-002

3250 mm

3300 mm

802723-002-03

803996-003

051059-003

813454-003

3550 mm

3600 mm

802723-002-04

803996-004

051059-004

813454-004

3850 mm

3900 mm

802723-002-05

803996-005

051059-005

813454-005

4250 mm

4300 mm Tab009gb

MP-7.3-4223

M1.0-0000-000112 112

MP-WE/WS2300-GB 09/03 • Printed in Germany

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113

TF MAST 1,6t/1,8t 11

17

17

16

15

13

14 12

13

15

31 29

22 21

3

8

10

19

4

9

4

3 5

23

5

20

31 29

25

30

76 67

18 24 3 30 10

9 8 1 39

9 10 8 26 34

35 36 38 37

4 35 36 38 37 28 27

39

3 33

32

34

34

34

34

M2026 MP-7.3-4223

M1.0-0000-000114 114

MP-WE/WS2300-GB 09/03 • Printed in Germany

TF MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ TF Mast (1.6t/1.8t) ................................................................................. 1 1 ........................... 803436-002-** ......................... Outer Mast (see next Page) ............................................................. 1 2 ........................... 803567-*** ............................... Inner Mast (see next Page) .............................................................. 1 3 ........................... 803424 ..................................... Roller ................................................................................................ 4 4 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR 803915-002 ............................. Shim 1.0 ............................................................................................ AR 803915-003 ............................. Shim 1.5 ............................................................................................ AR 5 ........................... 802731 ..................................... Stop ................................................................................................... 2 6 ........................... 050005-007 ............................. Screw ................................................................................................ 4 7 ........................... 050010-038 ............................. Washer .............................................................................................. 4 8 ........................... 124018 ..................................... Buffer ................................................................................................ 4 9 ........................... 050005-023 ............................. Screw ................................................................................................ 4 10 .......................... 050009-018 ............................. Washer .............................................................................................. 4 11 .......................... 803543 ..................................... Yoke .................................................................................................. 1 12 .......................... 803949 ..................................... Pulley Chain Assembly ..................................................................... 1 803538 ..................................... Pulley Chain ................................................................................ 1 13 ................................ 055002-018 .............................. Bearing Ball ................................................................................ 2 14 ................................ 055012-015 .............................. Circlip .......................................................................................... 1 15 .......................... 050009-046 ............................. Washer .............................................................................................. 2 16 .......................... 803575-001 ............................. Bolt .................................................................................................... 1 803575-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 1 17 .......................... 050012-037 ............................. Circlip ................................................................................................ 2 18 .......................... 051060-*** ............................... Chain (see next Page) ...................................................................... 1 19 .......................... 808488-001 ............................. Chain Anchor .................................................................................... 1 20 .......................... 050008-068 ............................. Nut .................................................................................................... 2 21 .......................... 803539 ..................................... Chain Pin .......................................................................................... 2 22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 23 .......................... 050001-027 ............................. Pin Split ............................................................................................. 1 24 .......................... 803574 ..................................... Clamp ............................................................................................... 1 25 .......................... 050051-005 ............................. Screw ................................................................................................ 2 26 .......................... 802784 ..................................... Button ............................................................................................... 1 27 .......................... 050005-009 ............................. Screw ................................................................................................ 2 28 .......................... 050010-032 ............................. Washer .............................................................................................. 2 29 .......................... 805524 ..................................... Clamp ............................................................................................... 2 30 .......................... 050051-006 ............................. Screw ................................................................................................ 4 31 .......................... 050012-006 ............................. Circlip ................................................................................................ 2 32 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1 33 .......................... 050051-003 ............................. Screw ................................................................................................ 2 34 .......................... 050051-004 ............................. Screw ................................................................................................ 4 35 .......................... 092746-003 ............................. Bracket .............................................................................................. 2 36 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2 37 .......................... 050005-011 ............................. Screw ................................................................................................ 2 38 .......................... 050010-018 ............................. Washer .............................................................................................. 2 39 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2 053050-001 ............................. Adhesive ........................................................................................... AR

053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR

053002-009 ............................. Grease (Pulley Chain) ...................................................................... AR Not illustrated 813454-*** ............................... Safety Screen (see next Page) .............................................................. 1 050009-054 ............................. Washer ................................................................................................... AR 050080-001 ............................. Nut .......................................................................................................... AR Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-7.3-4223

115

TF MAST Position 1

Position 2

Position 18

Safety Screen

Collapsed Height (WS)

Collapsed Height (WE)

802723-002-01

803567-001

051060-001

813454-006

2950 mm

3000 mm

802723-002-02

803567-002

051060-002

813454-007

3250 mm

3300 mm

802723-002-03

803567-003

051060-003

813454-008

3550 mm

3600 mm

802723-002-04

803567-004

051060-004

813454-009

3850 mm

3900 mm

802723-002-05

803567-005

051060-005

813454-010

4250 mm

4300 mm Tab010gb

MP-7.3-4223

M1.0-0000-000116 116

MP-WE/WS2300-GB 09/03 • Printed in Germany

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117

TT MAST

! "

!

!

" % #

$

%

"

"

#

$ &

%

&

' "

!

#

' !

" ! "

$

! #

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' MP-7.5-4223

M1.0-0000-000118 118

'

M0638

MP-WE/WS2300-GB 09/03 • Printed in Germany

TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ TT Mast (1.6t/1.8t) ................................................................................. 1 1 ........................... 803436-003-** ......................... Outer Mast (see next Page) ............................................................. 1 803436-006-** ......................... Outer Mast (Auxiliary Function - see next Page) ............................. 1 2 ........................... 803840-*** ............................... Inner Mast (see next Page) .............................................................. 1 3 ........................... 803424 ..................................... Roller ................................................................................................ 6 4 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR 803915-002 ............................. Shim 1.0 ............................................................................................ AR 803915-003 ............................. Shim 1.5 ............................................................................................ AR 5 ........................... 802731 ..................................... Stop ................................................................................................... 2 6 ........................... 050005-007 ............................. Screw ................................................................................................ 4 7 ........................... 050010-038 ............................. Washer .............................................................................................. 4 8 ........................... 124018 ..................................... Buffer ................................................................................................ 2 9 ........................... 050005-023 ............................. Screw ................................................................................................ 2 10 .......................... 050009-018 ............................. Washer .............................................................................................. 2 11 .......................... 803923 ..................................... Pulley Chain Assembly ..................................................................... 2 802777 ..................................... Pulley Chain ................................................................................ 2 12 ................................ 055002-017 .............................. Bearing Ball ................................................................................ 4 13 ................................ 050012-042 .............................. Circlip .......................................................................................... 2 14 .......................... 050009-046 ............................. Washer .............................................................................................. 2 15 .......................... 803866 ..................................... Hose Pulley ...................................................................................... 2 16 .......................... 803856-001 ............................. Bolt .................................................................................................... 2 803856-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 2 17 .......................... 050012-006 ............................. Circlip ................................................................................................ 4 18 .......................... 051059-*** ............................... Chain (see next Page) ...................................................................... 2 19 .......................... 803867 ..................................... Chain Anchor .................................................................................... 2 20 .......................... 050008-052 ............................. Nut .................................................................................................... 4 21 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2 22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 23 .......................... 050001-027 ............................. Pin Split ............................................................................................. 2 24 .......................... 050012-036 ............................. Circlip ................................................................................................ 2 25 .......................... 805522 ..................................... Clamp ............................................................................................... 2 26 .......................... 050051-006 ............................. Screw ................................................................................................ 4 27 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1 28 .......................... 050051-003 ............................. Screw ................................................................................................ 2 29 .......................... 050051-004 ............................. Screw ................................................................................................ 4 30 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2 053050-001 ............................. Adhesive ........................................................................................... AR Not illustrated 813455-*** ............................... Safety Screen (see next Page) .............................................................. 1 050009-054 ............................. Washer ................................................................................................... AR 050080-001 ............................. Nut .......................................................................................................... AR Not illustrated (Auxiliary Function) 807150-001 ............................. Shaft (RH) ......................................................................................... 1 807152 ..................................... Pulley Hose (RH) .............................................................................. 1 807149-001 ............................. Shaft (LH) ......................................................................................... 1 807153-001 ............................. Pulley Hose (LH) .............................................................................. 1 807152 ..................................... Pulley Hose (LH) .............................................................................. 1 050009-021 ............................. Shim .................................................................................................. 2 050012-006 ............................. Ring Retaining .................................................................................. 4 807781 ..................................... Sheet ................................................................................................ 1 050005-004 ............................. Screw ................................................................................................ 2 050009-008 ............................. Washer .............................................................................................. 2 053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR 053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-7.5-4223

119

TT MAST TT Mast Position 1

Position 2

Position 18

Safety Screen

Collapsed Height

803436-003-06

803840-001

051059-011

813455-006

3700 mm

803436-003-07

803840-002

051059-012

813455-007

4100 mm

803436-003-01

803840-003

051059-006

813455-008

4465 mm

803436-003-02

803840-004

051059-007

813455-009

4915 mm

803436-003-08

803840-005

051059-013

813455-010

5230 mm Tab011gb

Auxiliary TT Mast Position 1

Position 2

Position 18

Safety Screen

Collapsed Height

803436-006-06

803840-001

051059-011

813455-006

3700 mm

803436-006-07

803840-002

051059-012

813455-007

4100 mm

803436-006-01

803840-003

051059-006

813455-008

4465 mm

803436-006-02

803840-004

051059-007

813455-009

4915 mm

803436-006-08

803840-005

051059-013

813455-010

5230 mm Tab012gb

MP-7.5-4223

M1.0-0000-000120 120

MP-WE/WS2300-GB 09/03 • Printed in Germany

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121

TT MAST

! &

% &

$ # $

!

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!

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%

' !

&

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$

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! " $

% $ & %

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#

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M0629 MP-7.5-4223

M1.0-0000-000122 122

MP-WE/WS2300-GB 09/03 • Printed in Germany

TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ TT Mast (1.6t/1.8t) ................................................................................. 1 1 ........................... 803847-*** ............................... 2nd Stage Mast (see next Page) ...................................................... 1 2 ........................... 804353 ..................................... Bracket .............................................................................................. 1 3 ........................... 050051-009 ............................. Screw ................................................................................................ 1 4 ........................... 803424 ..................................... Roller ................................................................................................ 2 5 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR 803915-002 ............................. Shim 1.0 ............................................................................................ AR 803915-003 ............................. Shim 1.5 ............................................................................................ AR 6 ........................... 092746-003 ............................. Bracket .............................................................................................. 2 7 ........................... 092747-003 ............................. PolyStop ............................................................................................ 2 8 ........................... 050005-011 ............................. Screw ................................................................................................ 2 9 ........................... 050010-018 ............................. Washer .............................................................................................. 2 10 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2 11 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 12 .......................... 802784 ..................................... Button ............................................................................................... 1 13 .......................... 050010-032 ............................. Washer .............................................................................................. 2 14 .......................... 050005-009 ............................. Screw ................................................................................................ 2 15 .......................... 803855 ..................................... Clamp ............................................................................................... 1 16 .......................... 050051-005 ............................. Screw ................................................................................................ 2 17 .......................... 808488-001 ............................. Chain Anchor .................................................................................... 1 18 .......................... 050008-068 ............................. Nut .................................................................................................... 2 19 .......................... 050001-027 ............................. Pin Split ............................................................................................. 1 20 .......................... 051060-*** ............................... Chain (see next Page) ...................................................................... 2 21 .......................... 803539 ..................................... Chain Pin .......................................................................................... 1 22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 2 23 .......................... 803543-001 ............................. Yoke .................................................................................................. 1 803543-002 ............................. Yoke (Auxiliary Function) .................................................................. 1 24 .......................... 803949 ..................................... Pulley Chain Assembly ..................................................................... 1 803538 ..................................... Pulley Chain ................................................................................ 1 25 ................................ 055002-018 .............................. Bearing Ball ................................................................................ 2 26 .......................... 050009-046 ............................. Washer .............................................................................................. 2 27 .......................... 803575-001 ............................. Bolt .................................................................................................... 1 803575-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 1 28 .......................... 050012-037 ............................. Circlip ................................................................................................ 2 29 .......................... 124018 ..................................... Buffer ................................................................................................ 2 30 .......................... 050005-023 ............................. Screw ................................................................................................ 2 31 .......................... 050012-015 ............................. Circlip ................................................................................................ 1 32 .......................... 050009-018 ............................. Washer .............................................................................................. 2

Not illustrated (Auxiliary Function) 807151 ..................................... Shaft ................................................................................................. 1 807152 ..................................... Pulley Hose ...................................................................................... 2 807153-002 ............................. Pulley Hose ...................................................................................... 1 050009-021 ............................. Shim .................................................................................................. 2 050012-006 ............................. Ring Retaining .................................................................................. 2 092746-001 ............................. Bracket .............................................................................................. 1 092747-001 ............................. Poly Stop .......................................................................................... 1 050005-011 ............................. Screw ................................................................................................ 1 050010-018 ............................. Washer .............................................................................................. 1 053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR 053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR 053002-009 ............................. Grease (Yoke) ................................................................................... AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-7.5-4223

123

TT MAST TT Mast Position 1

Position 20

Collapsed Height

803847-001

051060-006

3700 mm

803847-002

051060-007

4100 mm

803847-003

051060-001

4465 mm

803847-004

051060-002

4915 mm

803847-005

051060-008

5230 mm Tab013gb

Auxiliary TT Mast Position 1

Position 20

Collapsed Height

803847-006

051060-006

3700 mm

803847-007

051060-007

4100 mm

803847-008

051060-001

4465 mm

803847-009

051060-002

4915 mm

803847-010

051060-008

5230 mm Tab014gb

MP-7.5-4223

M1.0-0000-000124 124

MP-WE/WS2300-GB 09/03 • Printed in Germany

Page intentionally left blank

125

FORK CARRIAGE WE 1,25t

$ #

" !

" !

" !

" !

M0642 MP-7.7-4223

M1.0-0000-000126 126

MP-WE/WS2300-GB 09/03 • Printed in Germany

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 802724 .................................... Fork Carriage (TL Mast) ........................................................................ 1 2 ..................... 802980 .................................... Fork Carriage (TF Mast) ........................................................................ 1 3 ..................... 802728 .................................... Roller ...................................................................................................... 4 4 ..................... 050009-021 ............................. Shim 0.5 ................................................................................................. AR 050009-022 ............................. Shim 1.0 ................................................................................................. AR 050009-023 ............................. Shim 1.5 ................................................................................................. AR 5 ..................... 802767-002 ............................. Chain Pin ................................................................................................ 2 6 ..................... 050000-065 ............................. Pin Roll ................................................................................................... 4

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-7.7-4223

127

FORK CARRIAGE WE 1,6t

$ #

" !

" !

$ " ! %

" !

M2027 MP-7.7-4223

M1.0-0000-000128 128

MP-WE/WS2300-GB 09/03 • Printed in Germany

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 804382 .................................... Fork Carriage (TL Mast) ........................................................................ 1 2 ..................... 804383-001 ............................. Fork Carriage (TF Mast) ........................................................................ 1 804383-002 ............................. Fork Carriage (TT Mast) ........................................................................ 1 3 ..................... 803424 .................................... Roller ...................................................................................................... 4 4 ..................... 803915-001 ............................. Shim 0.5 ................................................................................................. AR 803915-002 ............................. Shim 1.0 ................................................................................................. AR 803915-003 ............................. Shim 1.5 ................................................................................................. AR 5 ..................... 802781 .................................... Chain Pin ................................................................................................ 2 6 ..................... 050000-065 ............................. Pin Roll ................................................................................................... 6 7 ..................... 803539 .................................... Chain Pin ................................................................................................ 1

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-7.7-4223

129

FORK CARRIAGE WS 1,35t % '

& %

&

# " '

$

$

#

" ! # "

!

!

#

"

!

!

M0640 MP-7.7-4223

M1.0-0000-000130 130

MP-WE/WS2300-GB 09/03 • Printed in Germany

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803073 .................................... Fork Carriage (TL Mast) ........................................................................ 1 803074 .................................... Fork Carriage (TF Mast) ........................................................................ 1 2 ..................... 802728 .................................... Roller ...................................................................................................... 4 3 ..................... 050009-021 ............................. Shim 0.5 ................................................................................................. AR 050009-022 ............................. Shim 1.0 ................................................................................................. AR 050009-023 ............................. Shim 1.5 ................................................................................................. AR 4 ..................... 803914 .................................... Washer ................................................................................................... 4 5 ..................... 050051-008 ............................. Screw ...................................................................................................... 4 6 ..................... 803991-012-01 ........................ Forks ....................................................................................................... 2 7 ..................... 804012 .................................... Handle Assembly (included 8-10) .......................................................... 2 8 ........................................................................ Spring ..................................................................................................... 2 9 ........................................................................ Bolt ......................................................................................................... 2 10 ....................................................................... Detent ..................................................................................................... 2 11 .................... 050005-023 ............................. Screw ...................................................................................................... 1 053050-006 ............................. Loctite ..................................................................................................... AR 12 .................... 802767-002 ............................. Chain Pin ................................................................................................ 2 13 .................... 050000-065 ............................. Pin Roll ................................................................................................... 4

053002-001 ............................. Grease .................................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR

053002-007 ............................. Grease (Detent) ..................................................................................... AR 053002-008 ............................. Grease (Detent - Freezer/Corrosion) ..................................................... AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-7.7-4223

131

FORK CARRIAGE WS 1,8t

M1905 MP-7.7-4223

M1.0-0000-000132 132

MP-WE/WS2300-GB 09/03 • Printed in Germany

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803612-001 ............................. Fork Carriage 1.8t TL ............................................................................. 1 803612-002 ............................. Fork Carriage 1.8t TF ............................................................................. 1 803612-003 ............................. Fork Carriage 1.8t TT ............................................................................. 1 803612-004 ............................. Fork Carriage 1.8t TL (Freezer/Corrosion) ............................................ 1 803612-005 ............................. Fork Carriage 1.8t TF (Freezer/Corrosion) ............................................ 1 803612-006 ............................. Fork Carriage 1.8t TT (Freezer/Corrosion) ............................................ 1 803612-007 ............................. Fork Carriage 1.8t TL (Auxiliary Function) ............................................ 1 803612-009 ............................. Fork Carriage 1.8t TT (Auxiliary Function) ............................................ 1 1 ........................... 803565-001 ............................. Fork Carriage 1.8t TF ....................................................................... 1 803565-002 ............................. Fork Carriage 1.8t TT ....................................................................... 1 803565-004 ............................. Fork Carriage 1.8t TT (Auxiliary Function) ...................................... 1 2 ........................... 803564-001 ............................. Fork Carriage 1.8t TL ....................................................................... 1 803564-002 ............................. Fork Carriage 1.8t TL (Auxiliary Function) ....................................... 1 3 ........................... 050005-023 ............................. Screw ................................................................................................ 1 053050-006 ............................. Adhesive ........................................................................................... AR 4 ........................... 803915-001 ............................. Shim 0,5mm ...................................................................................... AR 803915-002 ............................. Shim 1,0mm ...................................................................................... AR 803915-003 ............................. Shim 1,5mm ...................................................................................... AR 5 ........................... 803424 ..................................... Roller ................................................................................................ 6 6 ........................... 803914 ..................................... Washer .............................................................................................. 4 7 ........................... 050051-008 ............................. Screw ................................................................................................ 4 8 ........................... 803872 ..................................... Washer .............................................................................................. 2 9 ........................... 050003-032 ............................. Screw ................................................................................................ 2 053050-006 ............................. Loctite ............................................................................................... AR 10 .......................... 806790-002 ............................. Bracket (only for 803564-002) .......................................................... 1 11 .......................... 806790-001 ............................. Bracket (only for 803564-002) .......................................................... 1 12 .......................... 050003-020 ............................. Screw ................................................................................................ 4 053050-006 ............................. Adhesive (only for 803564-002) ....................................................... AR 13 .......................... 803991-012-01 ........................ Fork ................................................................................................... 2 14 .......................... 804012 ..................................... Handle Assembly .............................................................................. 2 15 .......................... 803539 ..................................... Chain Pin .......................................................................................... 1 16 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 6 17 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2

053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

053002-007 ............................. Grease (Detent) ................................................................................ AR 053002-008 ............................. Grease (Detent - Freezer/Corrosion) ............................................... AR

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-7.7-4223

133

LOAD BACKREST

!

"

M0643 MP-7.10-4223

M1.0-0000-000134 134

MP-WE/WS2300-GB 09/03 • Printed in Germany

LOAD BACKREST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803598 .................................... Laod Backrest (WE) ............................................................................... 1 2 ..................... 050051-008 ............................. Screw ...................................................................................................... 5 3 ..................... 803596 .................................... Laod Backrest (WS) ............................................................................... 1 2 ..................... 050051-008 ............................. Screw ...................................................................................................... 4

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-7.10-4223

135

Page intentionally left blank

Printed in Germany

M1.0-0000-000136 136

SECTION 8

Printed in Germany

137

LIFT CYLINDER TL Mast 1,25t/1,35t

'

!

"

# &

% $ & " M1145 MP-8.1-4223

M1.0-0000-000138 138

MP-WE/WS2300-GB 09/03 • Printed in Germany

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 804703-*** ............................... Lift Cylinder Assembly (ø 35) ................................................................ 2 1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 2 2 ........................... 804754 ..................................... Seal Wiper ........................................................................................ 2 3 ........................... 804760 ..................................... Seal ................................................................................................... 2 4 ........................... 804766 ..................................... Guide Ring ........................................................................................ 4 5 ........................... 804749 ..................................... Cylinder Cap ..................................................................................... 2 6 ........................... 804773 ..................................... O-Ring .............................................................................................. 2 7 ........................... 804711 ..................................... Piston Button .................................................................................... 2 8 ........................... 804767 ..................................... Guide Ring ........................................................................................ 4 9 ........................... 804721-*** ............................... Piston Rod ........................................................................................ 2 10 .......................... 804742-*** ............................... Cylinder Tube .................................................................................... 2 11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2 12 .......................... 054173 ..................................... Seal ................................................................................................... 2

805485 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 2

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-8.1-4223

139

LIFT CYLINDER TL/TT Mast 1,6t/1,8t

'

!

"

# &

% $ & " M1145 MP-8.1-4223

M1.0-0000-000140 140

MP-WE/WS2300-GB 09/03 • Printed in Germany

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 804704-*** ............................... Lift Cylinder Assembly (ø 40) ................................................................ 2 1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 2 2 ........................... 804755 ..................................... Seal Wiper ........................................................................................ 2 3 ........................... 804761 ..................................... Seal ................................................................................................... 2 4 ........................... 804767 ..................................... Guide Ring ........................................................................................ 4 5 ........................... 804748 ..................................... Cylinder Cap ..................................................................................... 2 6 ........................... 804774 ..................................... O-Ring .............................................................................................. 2 7 ........................... 804710 ..................................... Piston Button .................................................................................... 2 8 ........................... 804770 ..................................... Guide Ring ........................................................................................ 4 9 ........................... 804720-*** ............................... Piston Rod ........................................................................................ 2 10 .......................... 804741-*** ............................... Cylinder Tube .................................................................................... 2 11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2 12 .......................... 054173 ..................................... Seal ................................................................................................... 2

805488 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 2

Position 0

Position 9

Position 10

Collapsed Height (WS)

Collapsed Height (WE)

804704-003

804720-003

804741-003

2950 mm

3000 mm

804704-004

804720-004

804741-004

3250 mm

3300 mm

804704-006

804720-006

804741-006

3550 mm

3600 mm

804704-007

804720-007

804741-007

3850 mm

3900 mm

804704-008

804720-008

804741-008

4250 mm

4300 mm Tab015gb

Position 0

Position 9

Position 10

Collapsed Height (WS)

Collapsed Height (WE)

804704-001

804720-001

804741-001

3650 mm

3700 mm

804704-002

804720-002

804741-002

4050 mm

4100 mm

804704-003

804720-003

804741-003

4415 mm

4465 mm

804704-004

804720-004

804741-004

4865 mm

4915 mm

804704-005

804720-005

804741-005

5180 mm

5230 mm Tab016gb

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-8.1-4223

141

LIFT CYLINDER TF Mast 1,25t/1,35t

! "

#

$ ' "

& % & M1146 MP-8.2-4223

M1.0-0000-000142 142

MP-WE/WS2300-GB 09/03 • Printed in Germany

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 804700-*** ............................... Lift Cylinder Assembly (ø 25) ................................................................ 2 1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 4 2 ........................... 804752 ..................................... Seal Wiper ........................................................................................ 2 3 ........................... 804758 ..................................... Seal ................................................................................................... 2 4 ........................... 804764 ..................................... Guide Ring ........................................................................................ 4 5 ........................... 804751 ..................................... Cylinder Cap ..................................................................................... 2 6 ........................... 804775 ..................................... O-Ring .............................................................................................. 2 7 ........................... 804713 ..................................... Piston Button .................................................................................... 2 8 ........................... 804771 ..................................... Guide Ring ........................................................................................ 4 9 ........................... 804727-*** ............................... Piston Rod ........................................................................................ 2 10 .......................... 804745-*** ............................... Cylinder Tube .................................................................................... 2 11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2 12 .......................... 054173 ..................................... Seal ................................................................................................... 2

805484 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 2

Position 0

Position 9

Position 10

Bauhöhe (WS)

Bauhöhe (WE)

804700-001

804727-001

804745-001

2950 mm

3000 mm

804700-002

804727-002

804745-002

3250 mm

3300 mm

804700-003

804727-003

804745-003

3550 mm

3600 mm

804700-004

804727-004

804745-004

3850 mm

3900 mm

804700-005

804727-005

804745-005

4250 mm

4300 mm Tab017d

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-8.2-4223

143

LIFT CYLINDER TF Mast 1,6t/1,8t

! "

#

$ ' "

& % & M1146 MP-8.2-4223

M1.0-0000-000144 144

MP-WE/WS2300-GB 09/03 • Printed in Germany

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 804701-*** ............................... Lift Cylinder Assembly (ø 28) ................................................................ 2 1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 4 2 ........................... 804753 ..................................... Seal Wiper ........................................................................................ 2 3 ........................... 804759 ..................................... Seal ................................................................................................... 2 4 ........................... 804765 ..................................... Guide Ring ........................................................................................ 4 5 ........................... 804750 ..................................... Cylinder Cap ..................................................................................... 2 6 ........................... 804775 ..................................... O-Ring .............................................................................................. 2 7 ........................... 804712 ..................................... Piston Button .................................................................................... 2 8 ........................... 804771 ..................................... Guide Ring ........................................................................................ 4 9 ........................... 804723-*** ............................... Piston Rod ........................................................................................ 2 10 .......................... 804745-*** ............................... Cylinder Tube .................................................................................... 2 11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2 12 .......................... 054173 ..................................... Seal ................................................................................................... 2

805487 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 2

Position 0

Position 9

Position 10

Collapsed Height (WS)

Collapsed Height (WE)

804701-001

804723-001

804745-001

2950 mm

3000 mm

804701-002

804723-002

804745-002

3250 mm

3300 mm

804701-003

804723-003

804745-003

3550 mm

3600 mm

804701-004

804723-004

804745-004

3850 mm

3900 mm

804701-005

804723-005

804745-005

4250 mm

4300 mm Tab018gb

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-8.2-4223

145

FREE LIFT CYLINDER TF Mast 1,25t/1,35t

'

! "

#

$

"

&

% &

M1242 MP-8.2-4223

M1.0-0000-000146 146

MP-WE/WS2300-GB 09/03 • Printed in Germany

FREE LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 804706-*** ............................... Lift Cylinder Assembly (ø 50) ................................................................ 1 1 ........................... 804784 ..................................... Hose Burst Valve .............................................................................. 1 2 ........................... 804756 ..................................... Seal Wiper ........................................................................................ 1 3 ........................... 804762 ..................................... Seal ................................................................................................... 1 4 ........................... 804768 ..................................... Guide Ring ........................................................................................ 2 5 ........................... 804747 ..................................... Cylinder Cap ..................................................................................... 1 6 ........................... 804776 ..................................... O-Ring .............................................................................................. 1 7 ........................... 804709 ..................................... Piston Button .................................................................................... 1 8 ........................... 804772 ..................................... Guide Ring ........................................................................................ 2 9 ........................... 804719-*** ............................... Piston Rod ........................................................................................ 1 10 .......................... 804739-*** ............................... Cylinder Tube .................................................................................... 1 11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 1 12 .......................... 054173 ..................................... Seal ................................................................................................... 1

805486 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 1

Position 0

Position 9

Position 10

Collapsed Height (WS)

Collapsed Height (WE)

804706-001

804719-001

804739-001

2950 mm

3000 mm

804706-002

804719-002

804739-002

3250 mm

3300 mm

804706-003

804719-003

804739-003

3550 mm

3600 mm

804706-004

804719-004

804739-004

3850 mm

3900 mm

804706-005

804719-005

804739-005

4250 mm

4300 mm Tab019gb

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-8.2-4223

147

FREE LIFT CYLINDER TF/TT Mast 1,6t/1,8t

'

! "

#

$

"

&

% &

M1147 MP-8.2-4223

M1.0-0000-000148 148

MP-WE/WS2300-GB 09/03 • Printed in Germany

FREE LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 804707-*** ............................... Lift Cylinder Assembly (ø 56) ................................................................ 1 1 ........................... 804784 ..................................... Hose Burst Valve .............................................................................. 1 2 ........................... 804757 ..................................... Seal Wiper ........................................................................................ 1 3 ........................... 804763 ..................................... Seal ................................................................................................... 1 4 ........................... 804769 ..................................... Guide Ring ........................................................................................ 2 5 ........................... 804746 ..................................... Cylinder Cap ..................................................................................... 1 6 ........................... 804776 ..................................... O-Ring .............................................................................................. 1 7 ........................... 804708 ..................................... Piston Button .................................................................................... 1 8 ........................... 804772 ..................................... Guide Ring ........................................................................................ 2 9 ........................... 804718-*** ............................... Piston Rod ........................................................................................ 1 10 .......................... 804738-*** ............................... Cylinder Tube .................................................................................... 1 11 .......................... 54172 ....................................... Bleed Screw ...................................................................................... 1 12 .......................... 54173 ....................................... Seal ................................................................................................... 1

805489 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 1

Position 0

Position 9

Position 10

Collapsed Height (WS)

Collapsed Height (WE)

804707-004

804718-004

804738-004

2950 mm

3000 mm

804707-005-01

804718-005

804738-005

3250 mm

3300 mm

804707-007-01

804718-007

804738-007

3550 mm

3600 mm

804707-008-01

804718-008

804738-008

3850 mm

3900 mm

804707-009-01

804718-009

804738-009

4250 mm

4300 mm Tab020gb

Position 0

Position 9

Position 10

Collapsed Height (WS)

Collapsed Height (WE)

804707-001-01

804718-001

804738-001

3650 mm

3700 mm

804707-002

804718-002

804738-002

4050 mm

4100 mm

804707-004

804718-004

804738-004

4415 mm

4465 mm

804707-005-01

804718-005

804738-005

4865 mm

4915 mm

804707-006

804718-006

804738-006

5180 mm

5230 mm Tab021gb

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-8.2-4223

149

Page intentionally left blank

Printed in Germany

M1.0-0000-000150 150

SECTION 9

Printed in Germany

151

PLATFORM

M1550 MP-9.0-4223

M1.0-0000-000152 152

MP-WE/WS2300-GB 09/03 • Printed in Germany

PLATFORM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 810703 .................................... Platform Assembly ................................................................................. 1 807712 ..................................... Mat .................................................................................................... 1 053050-009 ............................. Adhesive Tape .................................................................................. AR 811699 ..................................... Pin ..................................................................................................... 4 2 ..................... 806094 .................................... Bush ....................................................................................................... 2 3 ..................... 806083 .................................... Sleeve ..................................................................................................... 1 4 ..................... 050017-008 ............................. Screw ...................................................................................................... 1 5 ..................... 806084-001 ............................. Spring (RH wound) ................................................................................ 1 806084-002 ............................. Spring (LH wound) ................................................................................. 1 6 ..................... 806784 .................................... Tube ........................................................................................................ 2 7 ..................... 050000-045 ............................. Pin .......................................................................................................... 1 8 ..................... 806085 .................................... Spring device ......................................................................................... 1 9 ..................... 050000-025 ............................. Pin .......................................................................................................... 3 10 .................... 806081 .................................... Shaft ....................................................................................................... 1 11* ................... 806023 .................................... Brake Lever ............................................................................................ 1 12* ................... 806024 .................................... Brake lining ............................................................................................. 1 053050-010 ............................. Adhesive ................................................................................................. AR 13 .................... 806025 .................................... Brake Ring .............................................................................................. 1 14 .................... 050017-011 ............................. Screw ...................................................................................................... 1 15 .................... 806089 .................................... Spinner ................................................................................................... 1 16 .................... 806088 .................................... Spring ..................................................................................................... 1 17 .................... 050005-037 ............................. Screw ...................................................................................................... 1 18 .................... 806504 .................................... Pin .......................................................................................................... 2 19 .................... 051053-002 ............................. Spring ..................................................................................................... 38 20 .................... 050000-002 ............................. Pin .......................................................................................................... 2 21 .................... 803619-001 ............................. Switch ..................................................................................................... 1 803310 .................................... Actuator .................................................................................................. 1 22 .................... 050004-009 ............................. Screw ...................................................................................................... 2 ...................... 050008-004 ............................. Nut .......................................................................................................... 2 23 .................... 806082 .................................... Cover ...................................................................................................... 1 24 .................... 050071-034 ............................. Screw ...................................................................................................... 4 25 .................... 050006-042 ............................. Screw ...................................................................................................... 2 * ..................... 808097 .................................... Brake Assembly (included 11 & 12) ...................................................... 1

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-9.0-4223

153

PLATFORM

M1546 MP-9.0-4223

M1.0-0000-000154 154

MP-WE/WS2300-GB 09/03 • Printed in Germany

PLATFORM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 807503-001 ............................. Gate (LH) ................................................................................................ 1 807503-002 ............................. Gate (RH) ............................................................................................... 1 807506 .................................... Pad ......................................................................................................... 2 050071-009 ............................. Screw ...................................................................................................... 4 2 ..................... 806095 .................................... Bearing ................................................................................................... 4 3 ..................... 807497-001 ............................. Bushing (LH) .......................................................................................... 1 807497-002 ............................. Bushing (RH) .......................................................................................... 1 811700 .................................... Gong ....................................................................................................... 2 050003-010 ............................. Screw ...................................................................................................... 2 4 ..................... 050000-041 ............................. Pin .......................................................................................................... 4 5 ..................... 807493 .................................... Brake Lever Assembly ........................................................................... 2 806024 ..................................... Brake Lining ...................................................................................... 2 053050-010 ............................. Adhesive ........................................................................................... AR 6 ..................... 050006-054 ............................. Screw ...................................................................................................... 2 7 ..................... 803619-001 ............................. Switch ..................................................................................................... 2 803310 .................................... Actuator .................................................................................................. 2 8 ..................... 050004-034 ............................. Screw ...................................................................................................... 4 9 ..................... 050008-004 ............................. Nut .......................................................................................................... 4 10 .................... 806086-001 ............................. Cover (LH) .............................................................................................. 1 806086-002 ............................. Cover (RH) ............................................................................................. 1 050071-035 ............................. Screw ...................................................................................................... 2 11 .................... 050003-030 ............................. Screw ...................................................................................................... 4 12 .................... 050017-011 ............................. Screw ...................................................................................................... 2 not illustrated 806088 .................................... Spring ..................................................................................................... 2 806089 .................................... Spinner ................................................................................................... 2

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-9.0-4223

155

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Printed in Germany

M1.0-0000-000156 156

SECTION 10

Printed in Germany

157

LABELS AND DECALS 1 3 5

4

6 7 2

8

1

10 Hydraulic Tank

12 9

13 11

MP-4223-002 MP-10.9-4223

M1.0-0000-000158 158

MP-WE/WS2300-GB 09/03 • Printed in Germany

LABELS AND DECALS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 106158-020 ............................. Decal, Crown .......................................................................................... 3 2 ..................... 869314-xxx .............................. Name Plate ............................................................................................. 1 3 ..................... 069374-001 ............................. Decal Crown.com ................................................................................... 1 4 ..................... 869009-xxx .............................. Warning Label Forks .............................................................................. 1 5 ..................... 869010-xxx .............................. Warning Label Load ............................................................................... 1 6 ..................... 869054-xxx .............................. Decal, Operator Warning ....................................................................... 1 7 ..................... 869036-xxx .............................. Decal, No Riding .................................................................................... 1 8 ..................... 069372-029 ............................. Decal (WE) ............................................................................................. 1 069372-030 ............................. Decal (WS) ............................................................................................. 1 9 ..................... 869006-xxx .............................. Warning Label Pinch Points ................................................................... AR 10 ....................................................................... Capacity Plate (Please contact Service) ............................................... 1 11 .................... 869020-xxx .............................. Decal, Batterie Warning ......................................................................... 1 12 .................... 069154 .................................... Label Hydraulic Oil ................................................................................. 1 13 .................... 869012-xxx .............................. Warning Label Alterations ...................................................................... 1

xxxxxx-001 .............................. German xxxxxx-002 .............................. French xxxxxx-003 .............................. Spanish xxxxxx-004 .............................. Dutch xxxxxx-005 .............................. Italian xxxxxx-006 .............................. English

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-10.9-4223

159

LABELS AND DECALS Platform 1 3 4

5

6

2

7

1

9

Hydraulic Tank 11

8 10 12

MP-4223-003 MP-10.9-4223

M1.0-0000-000160 160

MP-WE/WS2300-GB 09/03 • Printed in Germany

LABELS AND DECALS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 106158-020 ............................. Decal, Crown .......................................................................................... 3 2 ..................... 869314-xxx .............................. Name Plate ............................................................................................. 1 3 ..................... 069374-001 ............................. Decal Crown.com ................................................................................... 1 4 ..................... 869009-xxx .............................. Warning Label Forks .............................................................................. 1 5 ..................... 869010-xxx .............................. Warning Label Load ............................................................................... 1 6 ..................... 869054-xxx .............................. Decal, Operator Warning ....................................................................... 1 7 ..................... 069372-029 ............................. Decal (WE) ............................................................................................. 1 069372-030 ............................. Decal (WS) ............................................................................................. 1 8 ..................... 869006-xxx .............................. Warning Label Pinch Points ................................................................... AR 9 ........................................................................ Capacity Plate (Please contact Service) ............................................... 1 10 .................... 869020-xxx .............................. Decal, Batterie Warning ......................................................................... 1 11 .................... 069154 .................................... Label Hydraulic Oil ................................................................................. 1 12 .................... 869012-xxx .............................. Warning Label Alterations ...................................................................... 1

xxxxxx-001 .............................. German xxxxxx-002 .............................. French xxxxxx-003 .............................. Spanish xxxxxx-004 .............................. Dutch xxxxxx-005 .............................. Italian xxxxxx-006 .............................. English

Always Specify Model & Serial Number MP-WE/WS2300-GB 09/03 • Printed in Germany

MP-10.9-4223

161

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Printed in Germany

M1.0-0000-000162 162

CROWN Gabelstapler GmbH & Co. KG - European Headquarter Moosacher Str. 52 80809 Munich Germany Telephone +49 (0)89 93 00 2 - 0 Telefax +49 (0)89 93 00 2 -175 or -133

Printed in Germany • Revision Level A Order Number: 812689-006