Crown Forklift WE/WS2000 Series Parts Manual 812687-006 by www.heydownloads.com

Parts Manual

WE/WS2000 Series 812687_U1.pmd

19.05.2003, 14:05

TABLE OF CONTENT

Printed in Germany

Page intentionally left blank

Printed in Germany

M1.0-0000-0002 M1.0-0000-0002 2

TABLE OF CONTENT Table of Content ITD – INTRODUCTION

PAGE

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

General.................................................................................. 7

SECTION 1 – COVERS

PAGE

Frame and Pivoting carriage (WE) ......................................... 12 .............................................................. Rev.2 02/01 Frame and Pivoting carriage (WS) ......................................... 14 .............................................................. Rev.3 06/03 Covers ................................................................................... 16 .............................................................. Rev.2 08/01 Covers (Platform) .................................................................. 18 .............................................................. Rev.2 08/01 Wheels .................................................................................. 20 .............................................................. Rev.3 08/01 Caster Wheel (Platform) ........................................................ 22 .............................................................. Rev.1 06/03

SECTION 2 – HYDRAULIC PART

PAGE

SERIAL NR. CUT

REV.

Power Unit Hydraulic ............................................................. 26 .............................................................. Rev.4 06/03 Hydraulic Accessories Power Unit ......................................... 28 .............................................................. Rev.1 08/01 Hydraulic Tank ....................................................................... 30 .............................................................. Rev.3 08/01 Hydraulic Tank Accessories ................................................... 32 Hydraulic TL Mast (1,25t/1,35t) .............................................. 34 .............................................................. Rev.2 02/01 Hydraulic TL Mast (1,6t/1,8t and Platform) ............................. 36 .............................................................. Rev.2 02/01 Hydraulic Accessories TL Mast ............................................. 38,40 ......................................................... Rev.2 06/03 Hydraulic TF Mast (1,25t/1,35t) ............................................. 42 .............................................................. Rev.3 08/01 Hydraulic TF Mast (1,6t/1,8t and Platform) ............................ 44 .............................................................. Rev.3 08/01 Hydraulic TT Mast (1,6t/1,8t and Platform) ............................ 46 .............................................................. Rev.2 02/01 Hydraulic Accessories TT Mast ............................................. 48,50 ......................................................... Rev.1 08/01 Pump Motor (1,25t/1,35t) ....................................................... 52 .............................................................. Rev.1 02/01 Pump Motor (1,6t/1,8t and Platform) ...................................... 54 .............................................................. Rev.1 02/01

SECTION 3 – DRIVE UNIT

PAGE

SERIAL NR. CUT

REV.

Drive Unit ............................................................................... 58 .............................................................. Rev.2 02/01 Gearbox ................................................................................. 60 .............................................................. Rev.1 02/01 Drive Motor ............................................................................ 62 .............................................................. Rev.1 02/01 Knuckle .................................................................................. 64 .............................................................. Rev.2 08/01 Knuckle (Platform) ................................................................. 66 .............................................................. Rev.1 08/01

SECTION 4 – ELECTRICAL

PAGE

SERIAL NR. CUT

REV.

Elektrical Parts ...................................................................... 70,72 ......................................................... Rev.4 06/03 Pump Contactor .................................................................... 74 .............................................................. Rev.1 08/01 Forward/Reverse Contactor ................................................... 76 Control Handle ...................................................................... 78 .............................................................. Rev.2 06/03 Control Handle (Hydraulic Accessories) ................................ 80,82 ......................................................... Rev.2 06/03 Emergency Disconnect .......................................................... 84 .............................................................. Rev.2 08/01 Battery Charger ..................................................................... 86 .............................................................. Rev.1 06/03 Mast Wiring TL Mast (Hydraulic Accessories) ...................... 88 .............................................................. Rev.1 08/01 Mast Wiring TT Mast (Hydraulic Accessories) ...................... 90 .............................................................. Rev.1 08/01

SECTION5 – BRAKE SYSTEM

PAGE

SERIAL NR. CUT

REV.

Brake (1,25t/1,35t) ................................................................. 94 .............................................................. Rev.3 06/03 Brake (1,6t/1,8t and Platform) ................................................ 96 .............................................................. Rev.3 06/03

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

M/P-IDX-4220 REV. 5 06/03 M1.0-0000-0003 33

TABLE OF CONTENT SECTION 6 – STEERING

PAGE

SERIAL NR. CUT

REV.

Steering Column .................................................................... 100 ............................................................ Rev.4 06/03

SECTION 7 – MAST-/LIFT STRUCTURE

PAGE

SERIAL NR. CUT

REV.

TL Mast (1,25t/1,35t) ............................................................. 104,106 ..................................................... Rev.2 06/03 TL Mast (1,6t/1,8t) ................................................................. 108,110 ..................................................... Rev.3 06/03 TF Mast (1,25t/1,35t) ............................................................. 112,114 ..................................................... Rev.3 06/03 TF Mast (1,6t/1,8t) ................................................................. 116,118 ..................................................... Rev.2 08/01 TT Mast ................................................................................. 120,122,124,126 ....................................... Rev.4 06/03 Fork Carriage (WE 1,25t) ...................................................... 128 ............................................................ Rev.2 08/01 Fork Carriage (WE 1,6t) ........................................................ 130 ............................................................ Rev.2 08/01 Fork Carriage (WS 1,35t) ...................................................... 132 ............................................................ Rev.3 06/03 Fork Carriage (WS 1,8t) ........................................................ 134 Load Backrest ....................................................................... 136

SECTION 8 – CYLINDER

PAGE

SERIAL NR. CUT

REV.

Lift Cylinder (TL Mast 1,25t/1,35t) .......................................... 140 ............................................................ Rev.1 02/01 Lift Cylinder (TL/TT Mast 1,6t/1,8t) ........................................ 142 ............................................................ Rev.1 02/01 Lift Cylinder (TF Mast 1,25t/1,35t) ......................................... 144 ............................................................ Rev.1 02/01 Lift Cylinder (TF Mast 1,6t/1,8t) ............................................. 146 ............................................................ Rev.1 02/01 Free Lift Cylinder (TF Mast 1,25t/1,35t) ................................. 148 ............................................................ Rev.1 02/01 Free Lift Cylinder (TF/TT Mast 1,6t/1,8t) ................................ 150 ............................................................ Rev.1 02/01

SECTION 9 – CABIN/PLATFORM

PAGE

SERIAL NR. CUT

REV.

Platform ................................................................................. 154, 156 .................................................... Rev.3 06/03

SECTION10 – MISCELLANEOUS SERVICE INF.

PAGE

SERIAL NR. CUT

REV.

Labels and Decals ................................................................. 160 ............................................................ Rev.3 06/03

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

M/P-IDX-4220 REV. 5 06/03

4 4M1.0-0000-0004

INTRODUCTION

Printed in Germany

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Printed in Germany

M1.0-0000-0006 M1.0-0000-0006 6

INTRODUCTION Important customer information

Ordering Spare Parts

To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.

Spare parts can be ordered by quoting: ●

The truck specification number

Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.

●

The truck model number

●

The truck serial number

If you wish to have your own technicians trained, please contact Crown for relevant training courses.

Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ●

The net weight and position of attachments may considerably affect the capacity and other truck characteristics.

●

Changing the electrical system or adding electrically operated components may result in operating faults.

This information can be found on the truck's data plate. Only if this information is provided can the order be processed quickly, correctly and reliably. Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:

CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133

Modifications which have not been assessed may result in fatal accidents!

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

M/P-ITD-4220

M1.0-0000-0007 77

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Printed in Germany

PARTS

Printed in Germany

Page intentionally left blank

Printed in Germany

10M1.0-0000-00010

SECTION 1

Printed in Germany

FRAME AND PIVOTING CARRIAGE WE

1 1

7 1 0

8 7 8

1 1 0

2 5

3 6 4

MP-1.0-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 02/01

12M1.0-0000-00012

M0602

FRAME AND PIVOTING CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Frame WE ............................................................................................... 1 1 ........................... 802884-002 ............................. Frame Assembly (1.25t TL/TF) ......................................................... 1 803501-002 ............................. Frame Assembly (1.6t TL/TF) ........................................................... 1 803501-003 ............................. Frame Assembly (1.6t TT) ................................................................ 1 806061-001 ............................. Frame Assembly (1.4t TL/TF - Platform) .......................................... 1 806061-002 ............................. Frame Assembly (1.4t TT - Platform) ............................................... 1 806061-003 ............................. Frame Assembly (1.25t TL/TF - Platform) ........................................ 1 2 ........................... 803027 ..................................... Bracket .............................................................................................. 1 3 ........................... 050005-037 ............................. Screw ................................................................................................ 3 4 ........................... 050052-004 ............................. Pin, Roll ............................................................................................ 2 5 ........................... 802746 ..................................... Pivoting Carriage .............................................................................. 1 6 ........................... 803057 ..................................... Bushing ............................................................................................. 2 7 ........................... 050006-071 ............................. Screw ................................................................................................ 2 8 ........................... 050008-050 ............................. Nut .................................................................................................... 2 9 ........................... 803198-001 ............................. Battery Rollers .................................................................................. 4 803198-002 ............................. Battery Rollers (Freezer/Corrosion) ................................................. 4 10 .......................... 050051-004 ............................. Screw ................................................................................................ 4 11 .......................... 803043 ..................................... Shaft (welded on) ............................................................................. 2

053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-1.0-4220

REV. 2 02/01

FRAME AND PIVOTING CARRIAGE WS

1 1

7 8 1 0

1 0 9 6

2 5

3 6 4

MP-1.0-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 02/01

14M1.0-0000-00014

M0603

FRAME AND PIVOTING CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Frame WS ............................................................................................... 1 1 ........................... 802884-001-01 ........................ Frame Assembly (1.35t/width 864 mm) ........................................... 1 802884-001-02 ........................ Frame Assembly (1.35t/width 1067 mm) ......................................... 1 802884-001-03 ........................ Frame Assembly (1.35t/width 1270 mm) ......................................... 1 803501-001-01 ........................ Frame Assembly (1.8t/width 864 mm) ............................................. 1 803501-001-02 ........................ Frame Assembly (1.8t/width 1067 mm) ........................................... 1 803501-001-03 ........................ Frame Assembly (1.8t/width 1270 mm) ........................................... 1 806061-004-01 ........................ Frame Assembly (Platform - width 864 mm) .................................... 1 806061-004-02 ........................ Frame Assembly (Platform - width 1067 mm) .................................. 1 806061-004-03 ........................ Frame Assembly(Platform - width 1270 mm) ................................... 1 2 ........................... 803027 ..................................... Bracket .............................................................................................. 1 3 ........................... 050005-037 ............................. Screw ................................................................................................ 3 4 ........................... 050052-004 ............................. Pin, Roll ............................................................................................ 2 5 ........................... 802746 ..................................... Pivoting Carriage .............................................................................. 1 6 ........................... 803057 ..................................... Bushing ............................................................................................. 2 7 ........................... 050006-071 ............................. Screw ................................................................................................ 2 8 ........................... 050008-050 ............................. Nut .................................................................................................... 2 9 ........................... 803198-001 ............................. Battery Rollers .................................................................................. 4 803198-002 ............................. Battery Rollers (Freezer/Corrosion) ................................................. 4 10 .......................... 050051-004 ............................. Screw ................................................................................................ 4 11 .......................... 803043 ..................................... Bolt (welded on) ............................................................................... 2

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-1.0-4220

REV. 3 06/03

COVERS 26 27 26 27 24

23 25

22 10

12 22

13 11

18 14 5

18 14

16 5

2 4

27 3

1 7 6 M0647 MP-1.0-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01

16M1.0-0000-00016

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803092 .................................... Cover ...................................................................................................... 1 2 ..................... 803259-001 ............................. Cover ...................................................................................................... 1 3 ..................... 050008-014 ............................. Nut .......................................................................................................... 9 804987-001 ............................. Washer ................................................................................................... 9 4 ..................... 803139 .................................... Nut .......................................................................................................... 2 5 ..................... 050004-041 ............................. Screw ...................................................................................................... 2 6 ..................... 050005-027 ............................. Screw ...................................................................................................... 2 7 ..................... 050005-028 ............................. Screw ...................................................................................................... 1 8 ..................... 803314-001 ............................. Cover ...................................................................................................... 1 9 ..................... 050006-022 ............................. Screw ...................................................................................................... 2 050009-013 ............................. Washer ................................................................................................... 2 10 .................... 802903-001 ............................. Dash Board (LH) .................................................................................... 1 11 .................... 803529 .................................... Support (LH) ........................................................................................... 1 12 .................... 115478 .................................... Lens ........................................................................................................ 1 13 .................... 803544 .................................... Screw ...................................................................................................... 4 14 .................... 050051-001 ............................. Screw ...................................................................................................... 4 15 .................... 802902-001 ............................. Dash Board (RH) .................................................................................... 1 16 .................... 803527 .................................... Support (RH) .......................................................................................... 1 17 .................... 803544 .................................... Screw ...................................................................................................... 4 18 .................... 050009-018 ............................. Washer ................................................................................................... 2 19 .................... 803051-001 ............................. Cover ...................................................................................................... 1 803920 .................................... Noise Cushion ........................................................................................ 1 20 .................... 803051-002 ............................. Cover ...................................................................................................... 1 803920 .................................... Noise Cushion ........................................................................................ 1 21 .................... 803080 .................................... Cover (Anderson) ................................................................................... 1 803876 .................................... Cover (Schaltbau) .................................................................................. 1 22 .................... 050008-014 ............................. Nut .......................................................................................................... 1 050009-014 ............................. Washer ................................................................................................... 3 23 .................... 803139 .................................... Nut .......................................................................................................... 2 24 .................... 053050-002 ............................. Adhesive Tape ........................................................................................ 2 25 .................... 803312-001 ............................. Battery Lid .............................................................................................. 1 26 .................... 050004-041 ............................. Screw ...................................................................................................... 2 27 .................... 050009-004 ............................. Washer ................................................................................................... 4

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-1.0-4220

REV. 2 08/01

COVERS Platform

MP1164 MP-1.0-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01

18M1.0-0000-00018

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803312-001 ............................. Battery Lid .............................................................................................. 1 2 ..................... 050004-041 ............................. Screw ...................................................................................................... 2 3 ..................... 050009-004 ............................. Washer ................................................................................................... 4 4 ..................... 053050-002 ............................. Adhesive Tape ........................................................................................ 2 5 ..................... 803080 .................................... Cover (Anderson) ................................................................................... 1 803876 .................................... Cover (Schaltbau) .................................................................................. 1 6 ..................... 803139 .................................... Nut .......................................................................................................... 2 7 ..................... 050004-041 ............................. Screw ...................................................................................................... 4 8 ..................... 050008-014 ............................. Nut .......................................................................................................... 1 050009-014 ............................. Washer ................................................................................................... 3 9 ..................... 802902-001 ............................. Dash Board (RH) .................................................................................... 1 10 .................... 802903-001 ............................. Dash Board (LH) .................................................................................... 1 11 .................... 803527 .................................... Support (RH) .......................................................................................... 1 12 .................... 050009-018 ............................. Washer ................................................................................................... 1 13 .................... 050051-001 ............................. Screw ...................................................................................................... 2 14 .................... 803544 .................................... Screw ...................................................................................................... 4 15 .................... 803529 .................................... Support (LH) ........................................................................................... 1 16 .................... 050051-001 ............................. Screw ...................................................................................................... 2 050009-018 ............................. Washer ................................................................................................... 1 17 .................... 803544 .................................... Screw ...................................................................................................... 4 18 .................... 115478 .................................... Lens ........................................................................................................ 1 19 .................... 806048 .................................... Cover ...................................................................................................... 1 20 .................... 050071-006 ............................. Screw ...................................................................................................... 4 21 .................... 803051-002 ............................. Cover ...................................................................................................... 1 803920 .................................... Noise Cushion ........................................................................................ 1 22 .................... 803051-001 ............................. Cover ...................................................................................................... 1 803920 .................................... Noise Cushion ........................................................................................ 1 23 .................... 803259-001 ............................. Cover ...................................................................................................... 1 24 .................... 803139 .................................... Nut .......................................................................................................... 2 25 .................... 050008-014 ............................. Nut .......................................................................................................... 9 804987-001 ............................. Washer ................................................................................................... 9 26 .................... 806038 .................................... Cover ...................................................................................................... 1 27 .................... 050071-034 ............................. Screw ...................................................................................................... 5 28 .................... 807576 .................................... Skirt ........................................................................................................ 1 29 .................... 050006-056 ............................. Screw ...................................................................................................... 4 050009-029 ............................. Washer ................................................................................................... 4 804863-007 ............................. Cage Nut ................................................................................................ 1 30 .................... 050067-047 ............................. Screw ...................................................................................................... 3 31 .................... 050008-038 ............................. Nut .......................................................................................................... 3

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-1.0-4220

REV. 2 08/01

WHEELS

2 1

2 2 1 8 2

4 2 0

1 9 1 5

3 9 1 6 5

1 7 8

8 1 4 6

1 0 7

6 6

1 2 1 1 6

1 4

1 0

1 3

1 1 M1142

MP-1.5-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 02/01

20M1.0-0000-00020

WHEELS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1* .................... 802739 .................................... Housing .................................................................................................. 1 2* .................... 802743 .................................... Support Plate ......................................................................................... 1 3* .................... 055002-019 ............................. Bearing ................................................................................................... 1 4* .................... 050012-040 ............................. Ring, Retaining ....................................................................................... 1 5* .................... 050012-041 ............................. Ring, Retaining ....................................................................................... 1 6* .................... 802745 .................................... Wheel Assembly .................................................................................... 1 7* .................... 802901-001 ............................. Axle ......................................................................................................... 1 802901-002 ............................. Axle (Freezer/Corrosion) ........................................................................ 1 8* .................... 050007-051 ............................. Screw ...................................................................................................... 1 050008-037 ............................. Nut .......................................................................................................... 1 9* .................... 050005-031 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Adhesive ................................................................................................. AR 10 .................... 803030 .................................... Bushing (WE/ Tandem) .......................................................................... 4 11 .................... 802869 .................................... Rocker (WE/ Tandem) ............................................................................ 4 12 .................... 808981-001 ............................. Load Wheel (WE/ Tandem) .................................................................... 4 13 .................... 802873-001 ............................. Axle (WE/ Tandem) ................................................................................ 4 802873-002 .............................. Axle (WE/ Tandem) ................................................................................ 4 14 .................... 050000-015 ............................. Pin (WE/ Tandem) .................................................................................. 8 15 .................... 808982-001 ............................. Load Wheel (WE/Single) ........................................................................ 2 16 .................... 802801-001 ............................. Axle (WE/Single) .................................................................................... 2 802801-002 ............................. Axle (WE/Single - Freezer/Corrosion) ................................................... 2 17 .................... 050000-023 ............................. Pin (WE/Single) ...................................................................................... 2 18 .................... 808983-001 ............................. Load Wheel (WS) ................................................................................... 4 19 .................... 803107-001 ............................. Axle (WS) ............................................................................................... 4 803107-002 ............................. Axle (WS - Freezer/Corrosion) .............................................................. 4 20 .................... 050000-022 ............................. Pin (WS) ................................................................................................. 4 21 .................... 802846 .................................... Drive Wheel ( Vulkolan) .......................................................................... 1 803586 .................................... Drive Wheel (Rubber) ............................................................................ 1 804950 .................................... Drive Wheel (Tractotan) ......................................................................... 1 805694 .................................... Drive Wheel ( Vulkolan - only for Platform) ............................................ 1 22 .................... 050062-001 ............................. Wheel Nut ............................................................................................... 5

* ..................... 802738-001 ............................. Castor Assembly (included 1-9) ............................................................ 1 * ..................... 802738-002 ............................. Castor Assembly (included 1-9 - Freezer/Corrosion) ............................ 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-1.5-4220

REV. 3 08/01

CASTER WHEEL Platform

MP1728 MP-1.5-4220

22M1.0-0000-00022

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

CASTER WHEEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 807704-001 ............................. Caster Wheel Assy (Platform) ............................................................... 1 807704-002 ............................. Caster Wheel Assy (Platform - Freezer/Corrosion) ............................... 1 1* .......................... 050012-040 ............................. Circlip ................................................................................................ 1 2* .......................... 805993 ..................................... Plate .................................................................................................. 1 3 ........................... 050005-068 ............................. Screw ................................................................................................ 4 053050-060 ............................. Adhesive ........................................................................................... AR 4* .......................... 055002-019 ............................. Bearing Ball ...................................................................................... 1 5* .......................... 050012-041 ............................. Circlip ................................................................................................ 1 6* .......................... 807702 ..................................... Washer .............................................................................................. 2 7* .......................... 807701 ..................................... Bearing Ball ...................................................................................... 1 8* .......................... 807700 ..................................... Seal Bonded ..................................................................................... 1 9* .......................... 807910 ..................................... Support ............................................................................................. 1 10* ......................... 805994 ..................................... Axle ................................................................................................... 1 11* ......................... 813130 ..................................... Caster Wheel .................................................................................... 2 12* ......................... 804061 ..................................... Pin ..................................................................................................... 2 13* ......................... 050051-007 ............................. Screw ................................................................................................ 2

* ........................... 805999-001 ............................. Caster Wheel (Platform - included 1-2 & 4-13) ............................... 1 * ........................... 805999-002 ............................. Caster Wheel (Platform - included 1-2 & 4-13 - Freezer/Corrosion) 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-1.5-4220

REV. 1 06/03

Page intentionally left blank

Printed in Germany

24M1.0-0000-00024

SECTION 2

Printed in Germany

POWER UNIT HYDRAULIC

6 1

1 9

1 2

1 3 2 1 4

1 3 5 9 7 3

1 5

1 1 2

1 0 1 7 1 3

1 6

1 6 2 0

1 4

2 0 1 6 1 3

1 8

2 0 1 6 1 3

M1237

MP-2.0-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 02/01

26M1.0-0000-00026

POWER UNIT HYDRAULIC INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................................................................ Pump Motor (see Section 2.13) ............................................................. 1 2 ..................... 050005-005 ............................. Screw ...................................................................................................... 6 053050-006 ............................. Loctite ..................................................................................................... AR 3 ..................... 054004-005 ............................. Washer ................................................................................................... 6 4 ..................... 803446 .................................... Seal ........................................................................................................ 1 5 ..................... 803422 .................................... Plate ....................................................................................................... 1 6 ..................... 804359-001 ............................. Proportional Valve .................................................................................. 1 7 ..................... 050005-014 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Adhesive ................................................................................................. AR 050009-012 ............................. Washer ................................................................................................... 8 8 ..................... 803447 .................................... Seal ........................................................................................................ 1 9 ..................... 803624 .................................... Pump (1.25/1.35t) .................................................................................. 1 803679 .................................... Pump (1.6/1.8t & Platform) .................................................................... 1 054002-027 ............................. Seal (only for 803679 ............................................................................. 1 10 .................... 050005-016 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Loctite ..................................................................................................... AR 11 .................... 054002-027 ............................. Seal ........................................................................................................ 1 12 .................... 803389 .................................... Bracket ................................................................................................... 1 13 .................... 050008-024 ............................. Nut .......................................................................................................... 12 050009-018 ............................. Washer ................................................................................................... 11 14 .................... 803373 .................................... Tank ........................................................................................................ 1 15 .................... 803377 .................................... Seal ........................................................................................................ 1 16 .................... 803402 .................................... Buffer ...................................................................................................... 4 17 .................... 050051-007 ............................. Screw ...................................................................................................... 1 18 .................... 064198-005 ............................. Plug Drain ............................................................................................... 1 19 .................... 803623 .................................... Dipstick ................................................................................................... 1 20 .................... 050009-026 ............................. Washer ................................................................................................... 11 21 .................... 803812 .................................... Coupling ................................................................................................. 1

053001-003 ............................. Hydraulic Oil ........................................................................................... AR 053001-008 ............................. Hydraulic Oil (Freezer/Corrosion) .......................................................... AR

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-2.0-4220

REV. 4 06/03

HYDRAULIC ACCESSORIES POWER UNIT 6 1

1 9

1 3

1 2

2 1 4

1 3 5 9 7 3

1 5

1 1 2

1 0 1 7 1 3

1 6

1 6 2 0

1 4

2 0 1 6 1 3 MP-2.0-4220

28M1.0-0000-00028

2 0

1 8

1 6 1 3

M1143 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

HYDRAULIC ACCESSORIES POWER UNIT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Hydraulic Power Unit (Auxiliary Function) ............................................. 1 1 ..................... 803494 .................................... Pump Motor ............................................................................................ 1 2 ..................... 050005-005 ............................. Screw ...................................................................................................... 6 053050-006 ............................. Loctite ..................................................................................................... AR 3 ..................... 054004-005 ............................. Washer ................................................................................................... 6 4 ..................... 803446 .................................... Gasket .................................................................................................... 1 5 ..................... 803422 .................................... Tank Lid .................................................................................................. 1 6 ..................... 804359-001 ............................. Valve Block ............................................................................................. 1 7 ..................... 050005-014 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Adhesive ................................................................................................. AR 050009-012 ............................. Washer ................................................................................................... 8 8 ..................... 803447 .................................... Gasket .................................................................................................... 1 9 ..................... 803679 .................................... Pump ...................................................................................................... 1 10 .................... 050005-016 ............................. Screw ...................................................................................................... 4 053050-006 ............................. Loctite ..................................................................................................... AR 11 .................... 054002-027 ............................. Seal ........................................................................................................ 1 12 .................... 803389 .................................... Bracket ................................................................................................... 1 13 .................... 050008-024 ............................. Nut .......................................................................................................... 12 050009-018 ............................. Washer ................................................................................................... 12 14 .................... 803373 .................................... Tank ........................................................................................................ 1 15 .................... 803377 .................................... Seal ........................................................................................................ 1 16 .................... 803402 .................................... Buffer ...................................................................................................... 4 17 .................... 050051-007 ............................. Screw ...................................................................................................... 2 18 .................... 064198-005 ............................. Plug Drain ............................................................................................... 1 19 .................... 803623 .................................... Dipstick ................................................................................................... 1 20 .................... 050009-026 ............................. Washer ................................................................................................... 11 21 .................... 803812 .................................... Coupling ................................................................................................. 1

053001-003 ............................. Hydraulic Oil ........................................................................................... AR

053002-001 ............................. Grease .................................................................................................... AR

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-2.0-4220

REV. 1 08/01

HYDRAULIC TANK

9 7 6 5

2 7

M0607 MP-2.3-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 02/01

30M1.0-0000-00030

HYDRAULIC TANK INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803646 .................................... Return Filter ........................................................................................... 1 2 ..................... 803625 .................................... Suction Filter .......................................................................................... 1 3 ..................... 054157-001 ............................. Elbow ...................................................................................................... 2 4 ..................... 803648 .................................... Pipe ........................................................................................................ 1 5 ..................... 804365 .................................... Fitting ...................................................................................................... 1 6 ..................... 054156-003 ............................. Adaptor ................................................................................................... 1 7 ..................... 054004-001 ............................. Seal ........................................................................................................ 1 8 ..................... 804359-001 ............................. Proportional Valve .................................................................................. 1 9 ..................... 054169-001 ............................. Orifice (1.25/1.35t) ................................................................................. 1 054169-002 ............................. Orifice (1.6/1.8t & Platform) ................................................................... 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-2.3-4220

REV. 3 08/01

HYDRAULIC TANK ACCESSORIES

9 7 6 5

2 7

M0607 MP-2.3-4220

32M1.0-0000-00032

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

HYDRAULIC TANK ACCESSORIES INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803646 .................................... Return Filter ........................................................................................... 1 2 ..................... 803625 .................................... Suction Filter .......................................................................................... 1 3 ..................... 054157-001 ............................. Elbow ...................................................................................................... 2 4 ..................... 803648 .................................... Pipe ........................................................................................................ 1 5 ..................... 804365 .................................... Adaptor ................................................................................................... 1 6 ..................... 054156-003 ............................. Adaptor ................................................................................................... 1 7 ..................... 054004-001 ............................. Seal ........................................................................................................ 2 8 ..................... 804359-001 ............................. Valve Block ............................................................................................. 1 9 ..................... 054169-002 ............................. Orifice ..................................................................................................... 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-2.3-4220

HYDRAULIC TL MAST 1,25t/1,35t

1 7

3 1 5 6

1 2 1 4

1 1 1 0

1 7

1 4 1 6

2 7

4 9

8 1 3

M0610 MP-2.4-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 02/01

34M1.0-0000-00034

HYDRAULIC TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Hydraulic TL Mast (1.25/1.35t) .............................................................. 1 1 .............................................................................. Lift Cylinder (see Section 8.1) .......................................................... 2 2 ........................... 054156-005 ............................. Adaptor ............................................................................................. 1 3 ........................... 054165-001 ............................. Hose .................................................................................................. 1 4 ........................... 803266 ..................................... Clamp ............................................................................................... 1 5 ........................... 050005-022 ............................. Screw ................................................................................................ 1 050010-021 ............................. Washer .............................................................................................. 1 6 ........................... 054161-001 ............................. Adaptor ............................................................................................. 1 7 ........................... 054160-001 ............................. Adaptor ............................................................................................. 1 8 ........................... 803227 ..................................... Pipe ................................................................................................... 1 9 ........................... 803220 ..................................... Adapter ............................................................................................. 1 10 .......................... 54164 ....................................... Ring ................................................................................................... 1 11 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1 12 .......................... 803202 ..................................... Manifold Block .................................................................................. 1 13 .......................... 054162-001 ............................. Plug ................................................................................................... 1 14 .......................... 054156-001 ............................. Adaptor ............................................................................................. 2 15 .......................... 803228-001 ............................. Pipe ................................................................................................... 1 16 .......................... 803228-002 ............................. Pipe ................................................................................................... 1 17 .......................... 054156-002 ............................. Adaptor ............................................................................................. 2

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-2.4-4220

REV. 2 02/01

HYDRAULIC TL MAST 1,6t/1,8t and Platform

1 3 2 5 6

1 4 4 1 7

1 1

1 3 1 0

1 3

9 1 3 1 5

4 8

1 6

1 2

M0611 MP-2.4-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 02/01

36M1.0-0000-00036

HYDRAULIC TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Hydraulic TL Mast (1.6t/1.8t & Platform) ............................................... 1 1 .............................................................................. Lift Cylinder (see Section 8.1) .......................................................... 2 2 ........................... 054158-001 ............................. Elbow ................................................................................................ 1 3 ........................... 054165-007 ............................. Hose .................................................................................................. 1 4 ........................... 803487 ..................................... Clamp ............................................................................................... 2 5 ........................... 050008-024 ............................. Nut .................................................................................................... 1 050009-018 ............................. Washer .............................................................................................. 1 6 ........................... 803399 ..................................... Pipe ................................................................................................... 1 7 ........................... 803479 ..................................... Pipe ................................................................................................... 1 8 ........................... 803220 ..................................... Adaptor ............................................................................................. 1 9 ........................... 54164 ....................................... Ring ................................................................................................... 1 10 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1 11 .......................... 803475 ..................................... Manifold Block .................................................................................. 1 12 .......................... 054162-001 ............................. Plug ................................................................................................... 1 13 .......................... 054156-003 ............................. Adaptor ............................................................................................. 4 14 .......................... 803477-001 ............................. Pipe ................................................................................................... 1 15 .......................... 803477-002 ............................. Pipe ................................................................................................... 1 16 .......................... 050005-022 ............................. Screw ................................................................................................ 1 050010-021 ............................. Washer .............................................................................................. 1 17 .......................... 054160-001 ............................. Adaptor ............................................................................................. 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-2.4-4220

REV. 2 02/01

HYDRAULIC ACCESSORIES TL MAST

M1910 MP-2.5-4220

38M1.0-0000-00038

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

HYDRAULIC ACCESSORIES TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 054157-003 ............................. Elbow ...................................................................................................... 2 2 ..................... 054165-036 ............................. Hose ....................................................................................................... 1 3 ..................... 054157-001 ............................. Elbow ...................................................................................................... 1 4 ..................... 054165-035 ............................. Hose ....................................................................................................... 1 5 ..................... 807159 .................................... Manifold Block ........................................................................................ 1 810821 .................................... Valve ....................................................................................................... 1 6 ..................... 050009-013 ............................. Washer ................................................................................................... 2 7 ..................... 050007-011 ............................. Screw ...................................................................................................... 2 8 ..................... 054157-004 ............................. Elbow ...................................................................................................... 1 9 ..................... 807174 .................................... Pipe ........................................................................................................ 1 10 .................... 054177-001 ............................. Adaptor ................................................................................................... 1 11 .................... 061002-002 ............................. Clamp ..................................................................................................... 3 12 .................... 050005-004 ............................. Screw ...................................................................................................... 3 13 .................... 807178 .................................... Pipe ........................................................................................................ 1 14 .................... 054160-001 ............................. Adaptor ................................................................................................... 1 15 .................... 803479 .................................... Pipe ........................................................................................................ 1 16 .................... 807176 .................................... Pipe ........................................................................................................ 1 17 .................... 807545-002 ............................. Bracket ................................................................................................... 1 18 .................... 050010-015 ............................. Washer ................................................................................................... 1 19 .................... 050005-016 ............................. Screw ...................................................................................................... 1 20 .................... 803220 .................................... Adaptor ................................................................................................... 1 21 .................... 54164 ....................................... Ring ........................................................................................................ 1 22 .................... 054002-026 ............................. O-Ring .................................................................................................... 1 23 .................... 054156-002 ............................. Adaptor ................................................................................................... 4 24 .................... 807162 .................................... Manifold Block ........................................................................................ 1 25 .................... 054162-001 ............................. Plug ........................................................................................................ 3 26 .................... 054156-003 ............................. Adaptor ................................................................................................... 4 27 .................... 807168-002 ............................. Pipe ........................................................................................................ 1 28 .................... 807168-001 ............................. Pipe ........................................................................................................ 1 29 .................... 812104-001-** ......................... Pipe (see next Page) .............................................................................. 1 30 .................... 812104-002-** ......................... Pipe (see next Page) .............................................................................. 1 31 .................... 803927-003 ............................. Clamp ..................................................................................................... 2 32 .................... 050010-021 ............................. Washer ................................................................................................... 2 33 .................... 050005-022 ............................. Screw ...................................................................................................... 2 34 .................... 054167-002 ............................. Adaptor ................................................................................................... 2 35 .................... 054165-*** ............................... Hose (see next Page) ............................................................................ 2 36 .................... 054176-001 ............................. Adaptor ................................................................................................... 2 37 .................... 054159-002 ............................. Elbow ...................................................................................................... 1 38 .................... 807946 .................................... Pipe ........................................................................................................ 1 39 .................... 054156-001 ............................. Adaptor ................................................................................................... 1 40 .................... 807188 .................................... Valve Solenoid ....................................................................................... 1 41 .................... 804549 .................................... Coil Solenoid .......................................................................................... 2 42 .................... 807184-002 ............................. Plate ....................................................................................................... 1 43 .................... 050009-012 ............................. Washer ................................................................................................... 1 44 .................... 050007-015 ............................. Screw ...................................................................................................... 2 45 .................... 054181-001 ............................. Connector ............................................................................................... 2 46 .................... 054178-001 ............................. Screw Cap .............................................................................................. 2 47 .................... 054179-001 ............................. Nut .......................................................................................................... 2 48 .................... 804549 .................................... Coil Solenoid .......................................................................................... 1 49 .................... 054157-005 ............................. Elbow ...................................................................................................... 1 50 .................... 807908 .................................... Pipe ........................................................................................................ 1 51 .................... 050005-048 ............................. Screw ...................................................................................................... 2 52 .................... 807225-002 ............................. Cover ...................................................................................................... 1 53 .................... 050071-035 ............................. Screw ...................................................................................................... 6

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-2.5-4220

REV. 2 06/03

HYDRAULIC ACCESSORIES TL MAST Auxiliary TL Mast Position 29

Position 30

Position 35

Collapsed Height

812104-001-01

812104-002-01

054165-038

2930 mm

812104-001-02

812104-002-02

054165-039

3230 mm

812104-001-03

812104-002-03

054165-040

3530 mm

812104-001-04

812104-002-04

054165-041

3830 mm

812104-001-05

812104-002-05

054165-042

4230 mm Tab001gb

MP-2.5-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 06/03

40M1.0-0000-00040

Page intentionally left blank

Printed in Germany

HYDRAULIC TF MAST 1,25t/1,35t

19 20 28 19

22 24 25

1 30

18 4 15

18 15 17

7 8

5 6

10 9

14 M0612

MP-2.6-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 3 08/01

42M1.0-0000-00042

HYDRAULIC TF MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Hydraulic TF Mast (1.25/1.35t) .............................................................. 1 1 .............................................................................. Lift Cylinder (see Section 8.2) .......................................................... 2 2 .............................................................................. Free Lift Cylinder (see Section 8.3/8.4) ........................................... 1 3 ........................... 054156-005 ............................. Adaptor ............................................................................................. 1 4 ........................... 054165-001 ............................. Hose .................................................................................................. 1 5 ........................... 803266 ..................................... Clamp ............................................................................................... 1 6 ........................... 050005-022 ............................. Screw ................................................................................................ 1 050010-021 ............................. Washer .............................................................................................. 1 7 ........................... 054161-001 ............................. Adaptor ............................................................................................. 1 8 ........................... 054160-001 ............................. Adaptor ............................................................................................. 1 9 ........................... 803227 ..................................... Pipe ................................................................................................... 1 10 .......................... 803220 ..................................... Adaptor ............................................................................................. 1 11 .......................... 54164 ....................................... Ring ................................................................................................... 1 12 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1 13 .......................... 803202 ..................................... Manifold Block .................................................................................. 1 14 .......................... 054162-001 ............................. Plug ................................................................................................... 1 15 .......................... 054156-001 ............................. Adaptor ............................................................................................. 2 16 .......................... 803228-001 ............................. Pipe ................................................................................................... 1 17 .......................... 803228-002 ............................. Pipe ................................................................................................... 1 18 .......................... 054156-002 ............................. Adaptor ............................................................................................. 2 19 .......................... 054156-003 ............................. Adaptor ............................................................................................. 2 20 .......................... 805512 ..................................... Pipe ................................................................................................... 1 21 .......................... 805513 ..................................... Pipe ................................................................................................... 1 22 .......................... 054156-003 ............................. Adaptor ............................................................................................. 2 23 .......................... 803143 ..................................... Manifold Block .................................................................................. 1 24 .......................... 050005-015 ............................. Screw ................................................................................................ 2 050009-012 ............................. Washer .............................................................................................. 2 25 .......................... 054158-001 ............................. Elbow ................................................................................................ 1 26 .......................... 805514-001 ............................. Pipe (Lift Height 2930mm) ............................................................... 1 805514-002 ............................. Pipe (Lift Height 3230mm) ............................................................... 1 805514-003 ............................. Pipe (Lift Height 3530mm) ............................................................... 1 805514-004 ............................. Pipe (Lift Height 3830mm) ............................................................... 1 805514-005 ............................. Pipe (Lift Height 4230mm) ............................................................... 1 27 .......................... 054157-002 ............................. Elbow ................................................................................................ 1 28 .......................... 054163 ..................................... Plug ................................................................................................... 1 054173 ..................................... Seal ................................................................................................... 1 29 .......................... 803266 ..................................... Clamp ............................................................................................... 1 30 .......................... 050005-022 ............................. Screw ................................................................................................ 1 050010-021 ............................. Washer .............................................................................................. 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-2.6-4220

REV. 3 08/01

HYDRAULIC TF MAST 1,6t/1,8t and Platform

1 4 1 9 2 2 1 4

2 0

2 1

1 4

2 3 2 4

2 5 1

1 1 8

4 1 7 2

1 4 3

6 7 5

1 5 1 4

2 6

2 7 1 1

1 4

1 4 1 6

1 2

1 0

1 7 1 8 9 8

1 3 M0613

MP-2.6-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 02/01

44M1.0-0000-00044

HYDRAULIC TF MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Hydraulic TF Mast (1.6t/1.8t & Platform) ............................................... 1 1 .............................................................................. Lift Cylinder (see Section 8.2) .......................................................... 2 2 .............................................................................. Free Lift Cylinder (see Section 8.4) ................................................. 1 3 ........................... 054158-001 ............................. Elbow ................................................................................................ 1 4 ........................... 054165-007 ............................. Hose .................................................................................................. 1 5 ........................... 803487 ..................................... Clamp ............................................................................................... 1 6 ........................... 050008-024 ............................. Nut .................................................................................................... 1 050009-018 ............................. Washer .............................................................................................. 1 7 ........................... 803399 ..................................... Pipe ................................................................................................... 1 8 ........................... 803479 ..................................... Pipe ................................................................................................... 1 9 ........................... 803220 ..................................... Adaptor ............................................................................................. 1 10 .......................... 54164 ....................................... Ring ................................................................................................... 1 11 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1 12 .......................... 803475 ..................................... Manifold Block .................................................................................. 1 13 .......................... 054162-001 ............................. Plug ................................................................................................... 1 14 .......................... 054156-003 ............................. Adaptor ............................................................................................. 8 15 .......................... 803477-001 ............................. Pipe ................................................................................................... 1 16 .......................... 803477-002 ............................. Pipe ................................................................................................... 1 17 .......................... 803487 ..................................... Clamp ............................................................................................... 2 18 .......................... 050005-022 ............................. Screw ................................................................................................ 2 050010-021 ............................. Washer .............................................................................................. 2 19 .......................... 805516 ..................................... Pipe ................................................................................................... 1 20 .......................... 805517 ..................................... Pipe ................................................................................................... 1 21 .......................... 803143 ..................................... Manifold Block .................................................................................. 1 22 .......................... 054163 ..................................... Plug ................................................................................................... 1 054173 ..................................... Seal ................................................................................................... 1 23 .......................... 050005-015 ............................. Screw ................................................................................................ 2 050009-012 ............................. Washer .............................................................................................. 2 24 .......................... 054158-001 ............................. Elbow ................................................................................................ 1 25 .......................... 803605-001 ............................. Pipe (Lift Height 2930mm) ............................................................... 1 803605-002 ............................. Pipe (Lift Height 3230mm) ............................................................... 1 803605-003 ............................. Pipe (Lift Height 3530mm) ............................................................... 1 803605-004 ............................. Pipe (Lift Height 3830mm) ............................................................... 1 803605-005 ............................. Pipe (Lift Height 4230mm) ............................................................... 1 26 .......................... 054157-002 ............................. Elbow ................................................................................................ 1 27 .......................... 054160-001 ............................. Adaptor ............................................................................................. 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-2.6-4220

REV. 3 08/01

HYDRAULIC TT MAST 1,6t/1,8t and Platform

2 2

2 3 2 3 1

1 8 1 2

2 8

1 8

2 1

2 7

2 6

2 2

2 4

1 4

1 9

1 5

1 4 2 1

1 4

2 5

2 0

3 0

6 7 3 1

2 9 1 2 1 4

1 4

1 3 1 4

3 4

1 7

1 4

5 1 8

1 0 8

1 1 9

1 6

M0614 MP-2.8-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 02/01

46M1.0-0000-00046

HYDRAULIC TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ Hydraulic TT Mast (1.6t/1.8t & Platform) ............................................... 1 1 .............................................................................. Lift Cylinder (see Section 8.1) .......................................................... 2 2 .............................................................................. Free Lift Cylinder (see Section 8.4) ................................................. 1 3 ........................... 054158-001 ............................. Elbow ................................................................................................ 1 4 ........................... 054165-007 ............................. Hose .................................................................................................. 1 5 ........................... 803487 ..................................... Clamp ............................................................................................... 1 6 ........................... 050008-024 ............................. Nut .................................................................................................... 1 050009-018 ............................. Washer .............................................................................................. 1 7 ........................... 803399 ..................................... Pipe ................................................................................................... 1 8 ........................... 803479 ..................................... Pipe ................................................................................................... 1 9 ........................... 803220 ..................................... Adaptor ............................................................................................. 1 10 .......................... 54164 ....................................... Ring ................................................................................................... 1 11 .......................... 054002-026 ............................. O-Ring .............................................................................................. 1 12 .......................... 803870 ..................................... Manifold Block .................................................................................. 1 13 .......................... 054162-001 ............................. Plug ................................................................................................... 1 14 .......................... 054156-003 ............................. Adaptor ............................................................................................. 7 15 .......................... 803477-001 ............................. Pipe ................................................................................................... 1 16 .......................... 803477-002 ............................. Pipe ................................................................................................... 1 17 .......................... 803487 ..................................... Clamp ............................................................................................... 1 18 .......................... 050005-022 ............................. Screw ................................................................................................ 3 050010-021 ............................. Washer .............................................................................................. 3 19 .......................... 803493-001-01 ........................ Pipe (Lift Height 3630mm) ............................................................... 1 803493-001-02 ........................ Pipe (Lift Height 4030mm) ............................................................... 1 803493-001-03 ........................ Pipe (Lift Height 4395mm) ............................................................... 1 803493-001-04 ........................ Pipe (Lift Height 4895mm) ............................................................... 1 803493-001-05 ........................ Pipe (Lift Height 5160mm) ............................................................... 1 20 .......................... 803493-002-01 ........................ Pipe (Lift Height 3630mm) ............................................................... 1 803493-002-02 ........................ Pipe (Lift Height 4030mm) ............................................................... 1 803493-002-03 ........................ Pipe (Lift Height 4395mm) ............................................................... 1 803493-002-04 ........................ Pipe (Lift Height 4895mm) ............................................................... 1 803493-002-05 ........................ Pipe (Lift Height 5160mm) ............................................................... 1 21 .......................... 803927-001 ............................. Clamp ............................................................................................... 2 22 .......................... 054167-001 ............................. Elbow ................................................................................................ 3 23 .......................... 054165-002 ............................. Hose (Lift Height 3630mm) .............................................................. 2 054165-003 ............................. Hose (Lift Height 4030mm) .............................................................. 2 054165-004 ............................. Hose (Lift Height 4395mm) .............................................................. 2 054165-005 ............................. Hose (Lift Height 4895mm) .............................................................. 2 054165-006 ............................. Hose (Lift Height 5160mm) .............................................................. 2 24 .......................... 803358 ..................................... Pipe ................................................................................................... 1 25 .......................... 803490 ..................................... Manifold Block .................................................................................. 1 26 .......................... 050005-047 ............................. Screw ................................................................................................ 2 050010-010 ............................. Washer .............................................................................................. 2 27 .......................... 054156-004 ............................. Adaptor ............................................................................................. 1 28 .......................... 807207 ..................................... Pipe ................................................................................................... 1 29 .......................... 054157-002 ............................. Elbow ................................................................................................ 1 30 .......................... 054157-001 ............................. Elbow ................................................................................................ 1 31 .......................... 054160-001 ............................. Adaptor ............................................................................................. 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-2.8-4220

REV. 2 02/01

HYDRAULIC ACCESSORIES TT MAST

M1918 MP-2.9-4220

48M1.0-0000-00048

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

HYDRAULIC ACCESSORIES TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

Auxiliary TT Mast Position 19

Position 24

Position 25

Collapsed Height

803493-002-01

054165-002

803493-001-01

3630 mm

803493-002-02

054165-003

803493-001-02

4030 mm

803493-002-03

054165-004

803493-001-03

4395 mm

803493-002-04

054165-005

803493-001-04

4845 mm

803493-002-05

054165-006

803493-001-05

5160 mm Tab002gb

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-2.9-4220

REV. 1 08/01

HYDRAULIC ACCESSORIES TT MAST

M1949 MP-2.9-4220

50M1.0-0000-00050

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

HYDRAULIC ACCESSORIES TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 054157-001 ............................. Adaptor ................................................................................................... 1 2 ..................... 054165-035 ............................. Pipe ........................................................................................................ 1 3 ..................... 807176 .................................... Pipe ........................................................................................................ 1 4 ..................... 054157-004 ............................. Adaptor ................................................................................................... 1 5 ..................... 807174 .................................... Pipe ........................................................................................................ 1 6 ..................... 807545-002 ............................. Bracket ................................................................................................... 1 7 ..................... 050010-015 ............................. Washer ................................................................................................... 1 8 ..................... 050005-016 ............................. Screw ...................................................................................................... 1 9 ..................... 061002-002 ............................. Clamp ..................................................................................................... 3 10 .................... 050005-004 ............................. Screw ...................................................................................................... 1 11 .................... 050005-048 ............................. Screw ...................................................................................................... 2 053050-006 ............................. Adhesive ................................................................................................. AR 12 .................... 054167-002 ............................. Elbow ...................................................................................................... 2 13 .................... 807201-002-** ......................... Pipe (see Table) ..................................................................................... 1 14 .................... 807201-001-** ......................... Pipe (see Table) ..................................................................................... 1 15 .................... 807202 .................................... Bracket ................................................................................................... 2 16 .................... 050051-007 ............................. Screw ...................................................................................................... 2 17 .................... 054165-*** ............................... Hose (see Table) .................................................................................... 2 18 .................... 054180-001 ............................. Elbow ...................................................................................................... 2 19 .................... 807205-002-** ......................... Pipe (see Table) ..................................................................................... 1 20 .................... 807205-001-** ......................... Pipe (see Table) ..................................................................................... 1 21 .................... 807157 .................................... Clamp ..................................................................................................... 2 22 .................... 050005-011 ............................. Screw ...................................................................................................... 2 23 .................... 050008-015 ............................. Nut .......................................................................................................... 2 24 .................... 054165-*** ............................... Hose (see Table) .................................................................................... 1 25 .................... 054165-*** ............................... Hose (see Table) .................................................................................... 1 26 .................... 054176-001 ............................. Adaptor ................................................................................................... 1 27 .................... 807206-001 ............................. Pipe ........................................................................................................ 1 28 .................... 054157-005 ............................. Elbow ...................................................................................................... 2 29 .................... 807188 .................................... Valve Solenoid ....................................................................................... 1 30 .................... 804549 .................................... Coil Solenoid .......................................................................................... 2 31 .................... 807184-001 ............................. Plate ....................................................................................................... 1 32 .................... 050009-012 ............................. Washer ................................................................................................... 1 33 .................... 050007-012 ............................. Screw ...................................................................................................... 2 34 .................... 054181-001 ............................. Connector ............................................................................................... 2 35 .................... 054178-001 ............................. Screw Cap .............................................................................................. 2 36 .................... 054179-001 ............................. Nut .......................................................................................................... 2 37 .................... 807569 .................................... Cover ...................................................................................................... 1 38 .................... 050071-035 ............................. Screw ...................................................................................................... 6

Auxiliary TT Mast Position 13

Position 14

Position 17

Position 19

Position 20

Position 24

Position 25

Collapsed Height

807201-002-01

807201-001-01

054165-015

807205-002-01

807205-001-01

054165-020

054165-025

3630 mm

807201-002-02

807201-001-02

054165-016

807205-002-02

807205-001-02

054165-021

054165-026

4030 mm

807201-002-03

807201-001-03

054165-017

807205-002-03

807205-001-03

054165-022

054165-027

4395 mm

807201-002-04

807201-001-04

054165-018

807205-002-04

807205-001-04

054165-023

054165-028

4845 mm

807201-002-05

807201-001-05

054165-019

807205-002-05

807205-001-05

054165-024

054165-029

5160 mm

Tab003gb

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-2.9-4220

REV. 1 08/01

PUMP MOTOR 1,25t/1,35t 1 7

2 2 2 8

2 7

2 0

2 5 2 1

2 6

1 7

1 0

1 3

8 1 1

1 6

1 2 1 9

1 8 1

1 5

1 4

2 4 5

7 3 2 3

2 4 9

M0615 MP-2.13-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01

52M1.0-0000-00052

PUMP MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803047 .................................... Pump Motor (1.25t/1.35t) ....................................................................... 1 1 ........................... 803781 ..................................... Armature ........................................................................................... 1 2 ........................... 803782 ..................................... Housing ............................................................................................. 1 3 .............................................................................. Washer .............................................................................................. 1 4 ........................... 803784 ..................................... Bushing ............................................................................................. 4 5 ........................... 803785 ..................................... Nut .................................................................................................... 4 803786 ..................................... Washer .............................................................................................. 4 6 ........................... 803787 ..................................... Drive End Plate ................................................................................. 1 7 ........................... 803788 ..................................... Bearing Ball ...................................................................................... 1 8 ........................... 803789 ..................................... Washer .............................................................................................. 1 9 ........................... 803790 ..................................... Screw ................................................................................................ 6 803791 ..................................... Washer .............................................................................................. 6 10 .......................... 803792 ..................................... Drive End Plate ................................................................................. 1 11 .......................... 803793 ..................................... Brush Ring Assembly ....................................................................... 4 12 .......................... 803794 ..................................... Spring ............................................................................................... 4 13 .......................... 803795 ..................................... Screw ................................................................................................ 8 803796 ..................................... Washer .............................................................................................. 8 14 .......................... 803797 ..................................... Conecting Cable ............................................................................... 1 15 .......................... 803798 ..................................... Screw ................................................................................................ 2 803799 ..................................... Nut .................................................................................................... 3 803783 ..................................... Washer .............................................................................................. 1 16 .......................... 803800 ..................................... Bearing Ball ...................................................................................... 1 17 .......................... 803801 ..................................... Screw ................................................................................................ 4 803791 ..................................... Washer .............................................................................................. 4 18 .......................... 803803 ..................................... Brushes ............................................................................................. 4 19 .......................... 803804 ..................................... Screw ................................................................................................ 4 803805 ..................................... Washer .............................................................................................. 4 20 .......................... 803806 ..................................... Fan .................................................................................................... 1 21 .......................... 803807 ..................................... Press Fit Brushing ............................................................................ 1 22 .......................... 803808 ..................................... Hood ................................................................................................. 1 23 .......................... 803809 ..................................... Protection Guard .............................................................................. 1 24 .......................... 803812 ..................................... Vernier Coupling ............................................................................... 1 25 .......................... 803813 ..................................... Washer .............................................................................................. 1 26 .......................... 803814 ..................................... Washer .............................................................................................. 1 27 .......................... 803790 ..................................... Screw ................................................................................................ 1 803816 ..................................... Washer .............................................................................................. 1 28 .......................... 803817 ..................................... Screw ................................................................................................ 2 803818 ..................................... Washer .............................................................................................. 2

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-2.13-4220

REV. 1 02/01

PUMP MOTOR 1,6t/1,8t and Platform 2 1 1 6 9

1 2 8 1 0

1 5

1 1 1 8

1 7 1

1 4

1 3

2 4 5 3

2 0 1 9

7 2 2

2 3 2 4

M0616 MP-2.13-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01

54M1.0-0000-00054

PUMP MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803494 .................................... Pump Motor (1.6t/1.8t & Platform) ......................................................... 1 1 ........................... 803815 ..................................... Armature ........................................................................................... 1 2 ........................... 803802 ..................................... Housing ............................................................................................. 1 3 ........................... 803952 ..................................... Screw ................................................................................................ 1 4 ........................... 803784 ..................................... Bushing ............................................................................................. 4 5 ........................... 803785 ..................................... Nut .................................................................................................... 4 803786 ..................................... Washer .............................................................................................. 4 6 ........................... 803953 ..................................... Drive End Plate ................................................................................. 1 7 ........................... 803788 ..................................... Bearing Ball ...................................................................................... 1 8 ........................... 803954 ..................................... Washer .............................................................................................. 6 9 ........................... 803955 ..................................... Drive End Plate ................................................................................. 1 10 .......................... 803793 ..................................... Brush Ring Assembly ....................................................................... 4 11 .......................... 803794 ..................................... Spring ............................................................................................... 4 12 .......................... 803795 ..................................... Screw ................................................................................................ 8 803796 ..................................... Washer .............................................................................................. 8 13 .......................... 803956 ..................................... Conecting Cable ............................................................................... 1 14 .......................... 803798 ..................................... Screw ................................................................................................ 2 803799 ..................................... Nut .................................................................................................... 3 803791 ..................................... Washer .............................................................................................. 4 15 .......................... 803957 ..................................... Bearing Ball ...................................................................................... 1 16 .......................... 803801 ..................................... Screw ................................................................................................ 4 803791 ..................................... Washer .............................................................................................. 4 17 .......................... 803958 ..................................... Brushes ............................................................................................. 4 18 .......................... 803804 ..................................... Screw ................................................................................................ 4 803805 ..................................... Washer .............................................................................................. 4 19 .......................... 803959 ..................................... Fan .................................................................................................... 1 20 .......................... 803960 ..................................... Press Fit Brushing ............................................................................ 1 21 .......................... 803808 ..................................... Cover ................................................................................................ 1 22 .......................... 803962 ..................................... Protection Guard .............................................................................. 1 23 .......................... 803963 ..................................... Screw ................................................................................................ 4 803791 ..................................... Washer .............................................................................................. 4 24 .......................... 803812 ..................................... Vernier Coupling ............................................................................... 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-2.13-4220

REV. 1 02/01

Page intentionally left blank

Printed in Germany

56M1.0-0000-00056

SECTION 3

Printed in Germany

DRIVE UNIT

9 3

7 1

1 0 1 1 2

4 6

M0617 MP-3.0-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 02/01

58M1.0-0000-00058

DRIVE UNIT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 802840 .................................... Drive Unit ................................................................................................ 1 2 ..................... 050006-052 ............................. Screw ...................................................................................................... 6 053050-006 ............................. Adhesive ................................................................................................. AR 3 ........................................................................ Brake Assembly (see Section 5.6) ........................................................ 1 4 ........................................................................ Drive Tire Assembly (see Section 1.5) ................................................. 1 5 ..................... 050062-001 ............................. Wheel Nut ............................................................................................... 5 6 ..................... 054011-005 ............................. Grerase Nipple ....................................................................................... 2 7 ..................... 803712 .................................... Circlip ..................................................................................................... 1 8 ..................... 803450-005 ............................. Socket Housing ...................................................................................... 1 9 ..................... 116858 .................................... Socket Insert .......................................................................................... 2 10 .................... 803450-001 ............................. Socket Housing ...................................................................................... 1 11 .................... 803450-010 ............................. Socket Insert .......................................................................................... 2

053002-001 ............................. Grease .................................................................................................... AR 053002-004 ............................. Transmission Oil ..................................................................................... AR 053002-005 ............................. Grease (Freezer/Corrosion) ................................................................... AR 053002-006 ............................. Transmission Oil (Freezer/Corrosion) .................................................... AR

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-3.0-4220

REV. 2 02/01

GEARBOX

3 2

2 9

2 8

2 6 2 7

2 4

3 1 3

1 9

3 0 1 1 8 4

1 5

1 4

1 0

3 3 1 2

1 1

1 3

2 2

1 6 6

2 5

1 7 7

2 3 3 2 1

2 0

M0125 MP-3.1-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01

60M1.0-0000-00060

GEARBOX INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803733 .................................... Gearbox Assembly ................................................................................. 1 1 ........................... 803734 ..................................... Transmission Case ........................................................................... 1 2 ........................... 803735 ..................................... Bearing Ball ...................................................................................... 1 3 ........................... 803736 ..................................... Bearing Ball ...................................................................................... 2 4 ........................... 803737 ..................................... Thread Protection Shield ................................................................. 1 5 ........................... 803738 ..................................... Bevel Gear ........................................................................................ 1 6 ........................... 803739 ..................................... Spacer sleeve ................................................................................... 1 7 ........................... 803740 ..................................... Shim 0.1/0.3/0.5 ............................................................................... AR 803741 ..................................... Shim 0.15 .......................................................................................... AR 803742 ..................................... Shim 0.25 .......................................................................................... AR 8 ........................... 803743 ..................................... Helical Gear ...................................................................................... 1 9 ........................... 803744 ..................................... Nut .................................................................................................... 1 10 .......................... 803745 ..................................... Bevel Gear ........................................................................................ 1 11 .......................... 803746 ..................................... Shim 0.1/0.3/0.5 ............................................................................... AR 803747 ..................................... Shim 0.15 .......................................................................................... AR 803748 ..................................... Shim 0.25 .......................................................................................... AR 12 .......................... 803749 ..................................... Bearing Ball ...................................................................................... 1 13 .......................... 803750 ..................................... Spacer .............................................................................................. 1 14 .......................... 803751 ..................................... Shim 0.1/0.3/0.5 ............................................................................... AR 803752 ..................................... Shim 0.15 .......................................................................................... AR 803753 ..................................... Shim 0.25 .......................................................................................... AR 15 .......................... 803754 ..................................... Seal ................................................................................................... 1 805044 ..................................... Adhesive ........................................................................................... AR 16 .......................... 803755 ..................................... Wheel Shaft ...................................................................................... 1 17 .......................... 803756 ..................................... Stud Wheel ....................................................................................... 5 18 .......................... 803757 ..................................... Washer .............................................................................................. 1 19 .......................... 803758 ..................................... Screw ................................................................................................ 1 805083 ..................................... Adhesive ........................................................................................... AR 20 .......................... 803759 ..................................... Cover ................................................................................................ 1 21 .......................... 803760 ..................................... O-Ring .............................................................................................. 1 22 .......................... 050005-022 ............................. Screw ................................................................................................ 8 803762 ..................................... Washer .............................................................................................. 8 23 .......................... 803763 ..................................... Plug, Drain ........................................................................................ 1 803764 ..................................... Seal ................................................................................................... 1 24 .......................... 803765 ..................................... Cover ................................................................................................ 1 805044 ..................................... Adhesive ........................................................................................... AR 25 .......................... 803766 ..................................... Screw ................................................................................................ 10 803762 ..................................... Washer .............................................................................................. 10 26 .......................... 803769 ..................................... Plug ................................................................................................... 1 27 .......................... 803770 ..................................... Chain Wheel ..................................................................................... 1 28 .......................... 803771 ..................................... Turntable ........................................................................................... 1 29 .......................... 050005-025 ............................. Screw ................................................................................................ 10 803762 ..................................... Washer .............................................................................................. 10 30 .......................... 803774 ..................................... Plug ................................................................................................... 1 803775 ..................................... Seal ................................................................................................... 1 31 .......................... 805085 ..................................... Helical Gear ...................................................................................... 1 32 .......................... 050005-014 ............................. Screw ................................................................................................ 8 803762 ..................................... Washer .............................................................................................. 8 33 .......................... 803767 ..................................... Screw ................................................................................................ 2 803762 ..................................... Washer .............................................................................................. 2

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-3.1-4220

REV. 1 02/01

DRIVE MOTOR 2 4

9 1 5

1 7 9

1 2

2 0

1 3

1 4

1 9

4 2 2

1 6 1 8

2 3 2 1

2 5

1 7 2 3 4 6 8

1 1

9 1 0 M0619 MP-3.2-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01

62M1.0-0000-00062

DRIVE MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803703 .................................... Drive Motor ............................................................................................. 1 1 ........................... 803704 ..................................... Sleeve ............................................................................................... 1 2 ........................... 803705 ..................................... Bearing Ball ...................................................................................... 1 3 ........................... 803706-001 ............................. Shim 0.1 ............................................................................................ AR 803706-002 ............................. Shim 0.3 ............................................................................................ AR 803706-003 ............................. Shim 0.5 ............................................................................................ AR 4 ........................... 803707 ..................................... Circlip ................................................................................................ 3 5 ........................... 803708 ..................................... Seal ................................................................................................... 1 6 ........................... 803709 ..................................... O-Ring .............................................................................................. 1 7 ........................... 803710 ..................................... Armature ........................................................................................... 1 8 ........................... 803711 ..................................... Washer .............................................................................................. 2 9 ........................... 803712 ..................................... Circlip ................................................................................................ 1 10 .......................... 803713 ..................................... Nut .................................................................................................... 1 11 .......................... 803714 ..................................... Woodruff Key .................................................................................... 1 12 .......................... 803715 ..................................... Motor End Cover .............................................................................. 1 13 .......................... 803716 ..................................... Insulation Bushing ............................................................................ 1 14 .......................... 803717 ..................................... Bearing Ball ...................................................................................... 1 15 .......................... 803718 ..................................... Spacer .............................................................................................. 1 16 .......................... 803719 ..................................... Brush Holder Kit ............................................................................... 1 17 .......................... 803720 ..................................... Screw ................................................................................................ 2 18 .......................... 803721 ..................................... Nut .................................................................................................... 4 19 .......................... 803722 ..................................... Brushes ............................................................................................. 4 20 .......................... 803723 ..................................... Screw ................................................................................................ 8 803724 ..................................... Washer .............................................................................................. 8 21 .......................... 803725 ..................................... Terminal ............................................................................................ 1 22 .......................... 803726 ..................................... Screw ................................................................................................ 4 23 .......................... 803727 ..................................... Nut .................................................................................................... 4 803728 ..................................... Washer .............................................................................................. 8 24 .......................... 803729 ..................................... Protection Guard .............................................................................. 1 25 .......................... 803730 ..................................... Woodruff Key .................................................................................... 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-3.2-4220

REV. 1 02/01

KNUCKLE

8 5 4 1 0 /B R S

1 2

1 1 2 1 7 1 6

3 9 1

1 3

1 1 1 0 /O R S

1 3

1 5

1 2 6 1 4 7 6

1 6 1 7

M0620 MP-3.3-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01

64M1.0-0000-00064

KNUCKLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803162-001 ............................. Knuckle Assembly .................................................................................. 1 803162-002 ............................. Knuckle Assembly (Freezer/Corrosion) ................................................. 1 803162-003 ............................. Knuckle Assembly (Auxiliary Function) ................................................. 1 1 ........................... 803180 ..................................... Knuckle ............................................................................................. 1 2 ........................... 803167 ..................................... Stop ................................................................................................... 2 3 ........................... 050004-006 ............................. Screw ................................................................................................ 2 053050-006 ............................. Adhesive ........................................................................................... AR 4 ........................... 803169-001 ............................. Clamp ............................................................................................... 1 803169-002 ............................. Clamp (Freezer/Corrosion) ............................................................... 1 5 ........................... 050008-038 ............................. Nut .................................................................................................... 2 050009-028 ............................. Washer .............................................................................................. 2 6 ........................... 803013 ..................................... Spring ............................................................................................... 3 7 ........................... 803173 ..................................... Spacer Bushing ................................................................................ 1 8 ........................... 802819-001 ............................. Shaft ................................................................................................. 1 802819-002 ............................. Shaft (Freezer/Corrosion) ................................................................. 1 9 ........................... 050000-056 ............................. Pin, Roll ............................................................................................ 1 10 .......................... 803310 ..................................... Aktuator, Switch ................................................................................ 2 11 .......................... 803174 ..................................... Spacer .............................................................................................. 2 12 .......................... 050004-008 ............................. Screw ................................................................................................ 4 13 .......................... 050008-004 ............................. Nut .................................................................................................... 4 050010-014 ............................. Washer .............................................................................................. 4 14 .......................... 803471-001 ............................. Cable Mount ..................................................................................... 1 803471-002 ............................. Cable Mount (Freezer/Corrosion & Auxiliary Function) ................... 1 15 .......................... 050004-021 ............................. Screw ................................................................................................ 1 053050-006 ............................. Adhesive ........................................................................................... AR 16 .......................... 803559-001 ............................. Clamp ............................................................................................... 2 803559-002 ............................. Clamp (Freezer/Corrosion) ............................................................... 2 17 .......................... 050004-022 ............................. Screw ................................................................................................ 2

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-3.3-4220

REV. 2 08/01

KNUCKLE Platform

M2002 MP-3.3-4220

66M1.0-0000-00066

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

KNUCKLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 805960-002 ............................. Knuckle ................................................................................................... 1 805960-004 ............................. Knuckle (Freezer/Corrosion) .................................................................. 1 1 ........................... 807638 ..................................... Knuckle (Base) ................................................................................. 1 2 ........................... 807642-001 ............................. Clamp ............................................................................................... 1 050068-005 ............................. Nut .................................................................................................... 2 3 ........................... 807561 ..................................... Plate .................................................................................................. 1 4 ........................... 45234 ....................................... Cable Protection ............................................................................... 1 5 ........................... 050005-011 ............................. Screw ................................................................................................ 2 6 ........................... 805943 ..................................... Knuckle ............................................................................................. 1 7 ........................... 050005-023 ............................. Screw ................................................................................................ 4 8 ........................... 803651 ..................................... Damper ............................................................................................. 1 9 ........................... 050005-002 ............................. Screw ................................................................................................ 2 10 .......................... 803619-001 ............................. Microswitch Assembly ...................................................................... 1 803310 ..................................... Actuator ............................................................................................ 1 11 .......................... 050004-034 ............................. Screw ................................................................................................ 2 12 .......................... 050008-004 ............................. Nut .................................................................................................... 2 13 .......................... 808039-001 ............................. Axle ................................................................................................... 1 808039-002 ............................. Axle (Freezer/Corrosion) .................................................................. 1 14 .......................... 803353 ..................................... Spacer .............................................................................................. 2 15 .......................... 803013 ..................................... Spring ............................................................................................... 2 16 .......................... 050000-015 ............................. Roll Pin ............................................................................................. 1 17 .......................... 807515 ..................................... Cover ................................................................................................ 1 18 .......................... 050003-020 ............................. Screw ................................................................................................ 2

808906 ..................................... Knuckle Assembly (included 6,8-12) ............................................... 1 ............................................................................................................................................................. ............................................................................................................................................................. 053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-3.3-4220

REV. 1 08/01

Page intentionally left blank

Printed in Germany

68M1.0-0000-00068

SECTION 4

Printed in Germany

ELECTRICAL PARTS

M2030 MP-4.0-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 02/01

70M1.0-0000-00070

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803136 .................................... Plate ....................................................................................................... 1 055055-002 ............................. Edge Protection ...................................................................................... 1 2 ..................... 804381-002 ............................. Controller (1.25t/1.35t) ........................................................................... 1 804381-003 ............................. Controller (1.4t/1.6t/1.8t & Accessories) ............................................... 1 805324-002 ............................. Controller (1.25t/1.35t - Freezer/Corrosion) .......................................... 1 805324-003 ............................. Controller (1.6t/1.8t - Freezer/Corrosion) .............................................. 1 053051-008 ............................. Heat Paste .............................................................................................. AR 3 ..................... 050006-024 ............................. Screw ...................................................................................................... 3 4 ..................... 050009-014 ............................. Washer ................................................................................................... 3 5 ..................... 050008-014 ............................. Nut .......................................................................................................... 3 6 ..................... 802815 .................................... Contactor (see Section 4.4) ................................................................... 1 7 ..................... 050006-013 ............................. Screw ...................................................................................................... 2 8 ..................... 050009-007 ............................. Washer ................................................................................................... 2 9 ..................... 050008-008 ............................. Nut .......................................................................................................... 2 10 .................... 802817 .................................... Fuse Holder FU1/FU3 ............................................................................ 2 11 .................... 050004-014 ............................. Screw ...................................................................................................... 2 12 .................... 050009-004 ............................. Washer ................................................................................................... 14 13 .................... 050008-001 ............................. Nut .......................................................................................................... 6 14 .................... 802816-001 ............................. Fuse FU1 (125A) .................................................................................... 1 15 .................... 803674 .................................... Busbar .................................................................................................... 1 16 .................... 050006-031 ............................. Screw ...................................................................................................... 1 17 .................... 050009-018 ............................. Washer ................................................................................................... 3 18 .................... 050008-024 ............................. Nut .......................................................................................................... 2 19 .................... 052068-001 ............................. Spacer .................................................................................................... 4 20 .................... 802821 .................................... Distribution Panel ................................................................................... 1 052071-001 ............................. Fuse ........................................................................................................ 1 804988 .................................... Distribution Panel (Platform) .................................................................. 1 21 .................... 052066-002 ............................. Washer ................................................................................................... 4 22 .................... 052067-001 ............................. Spacer .................................................................................................... 4 23 .................... 803913 .................................... Proportional Electronic .......................................................................... 1 806789 .................................... Proportional Electronic (Hydraulic Accessories) .................................. 1 804368 .................................... Wiring Harness (for No. 23) ................................................................... 1 24 .................... 803194 .................................... Hose ....................................................................................................... 1 25 .................... 078708-002 ............................. Horn ........................................................................................................ 1 077732 .................................... Suppressor ............................................................................................. 1 803678-001 ............................. Socket Crimp .......................................................................................... 2 43478 ....................................... Bracket (Suppressor) ............................................................................. 1 050004-015 ............................. Screw ...................................................................................................... 2 050008-001 ............................. Nut .......................................................................................................... 2 26 .................... 050006-037 ............................. Screw ...................................................................................................... 1 27 .................... 802820 .................................... Contactor (see Section 4.4) ................................................................... 1 804387 .................................... Contactor (see Section 4.4 - Freezer/Corrosion) .................................. 1 062007-033 ............................. Terminal (Freezer/Corrosion) ................................................................. 2 28 .................... 050004-010 ............................. Screw ...................................................................................................... 4 050004-011 ............................. Screw (Freezer/Corrosion) ..................................................................... 2 29 .................... 804364 .................................... Busbar .................................................................................................... 1 30 .................... 050004-014 ............................. Screw ...................................................................................................... 2 31 .................... 802816-002 ............................. Fuse FU3 (160A) .................................................................................... 1 32 .................... 802833 .................................... Hour/Discharge Indicator ....................................................................... 1 33 .................... 113773-001 ............................. Hour Meter ............................................................................................. 1 803545 .................................... Wire ........................................................................................................ 1 34 .................... 052071-002 ............................. Fuse FU4/FU5 ........................................................................................ 2 35 .................... 052071-003 ............................. Fuse FU2 ................................................................................................ 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-4.0-4220

REV. 4 06/03

ELECTRICAL PARTS

5 1 4

2 3

M2042 MP-4.0-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 02/01

72M1.0-0000-00072

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803673 .................................... Battery Connector (Anderson) ............................................................... 1 803546-001 ............................. Battery Connector (Schaltbau) .............................................................. 1 2 ..................... 050007-010 ............................. Screw (Schaltbau) .................................................................................. 4 050006-027 ............................. Screw (Anderson) .................................................................................. 4 050009-012 ............................. Washer ................................................................................................... AR 3 ..................... 803619-001 ............................. Limit Switch, ORS/BRS .......................................................................... 2 802836 .................................... Switch ..................................................................................................... 2 803450-006 ............................. Pin Housing ............................................................................................ 2 116858 .................................... Insert ...................................................................................................... 6 808133 .................................... ORS Bridge (Platform) ........................................................................... 1 803450-006 ............................. Pin Housing (Platform) ........................................................................... 1 116858 .................................... Insert (Platform) ..................................................................................... 2 4 ..................... 803619-002 ............................. Limit Switch, LMS ................................................................................... 1 802836 .................................... Switch ..................................................................................................... 1 803450-006 ............................. Pin Housing ............................................................................................ 1 116858 .................................... Insert ...................................................................................................... 3 050004-033 ............................. Screw ...................................................................................................... 2 050009-001 ............................. Washer ................................................................................................... 2 5 ..................... 72708 ....................................... Key Switch .............................................................................................. 1 107151-001 ............................. Key .......................................................................................................... AR

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-4.0-4220

REV. 2 02/01

PUMP CONTACTOR

1 5 1

M0623 MP-4.4-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01

74M1.0-0000-00074

PUMP CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 802820 .................................... Pump Contactor Assembly .................................................................... 1 1 ........................... 803689 ..................................... Contact ............................................................................................. 2 2 ........................... 803690 ..................................... Moveable contact ............................................................................. 1 3 ........................... 803691 ..................................... Coil .................................................................................................... 1 4 ........................... 803692-001 ............................. Spring ............................................................................................... 1 5 ........................... 803693 ..................................... Cover ................................................................................................ 1 6 ........................... 803694 ..................................... Screw ................................................................................................ 2

804387 .................................... Pump Contactor Assembly (Freezer/Corrosion) ................................... 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-4.4-4220

REV. 1 08/01

FORWARD/REVERSE CONTACTOR 1 8 1 1 8

6 6 2

2 1

9 4

M0624 MP-4.4-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01

76M1.0-0000-00076

FORWARD/REVERSE CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 802815 .................................... Forward/Reverse Contactor Assembly .................................................. 1 1 ........................... 803696 ..................................... Contact Assembly ............................................................................. 4 2 ........................... 803697-001 ............................. Moveable contact ............................................................................. 2 3 ........................... 803698 ..................................... Coil .................................................................................................... 1 4 ........................... 803699 ..................................... Pin ..................................................................................................... 2 5 ........................... 803700 ..................................... Contactor .......................................................................................... 1 6 ........................... 803692-001 ............................. Spring Compression ......................................................................... 2 7 ........................... 803701-001 ............................. Cover, Assembly ............................................................................... 1 8 ........................... 803694 ..................................... Screw ................................................................................................ 3 9 ........................... 803702 ..................................... Insolation .......................................................................................... 2

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-4.4-4220

CONTROL HANDLE

M2022 MP-4.5-4220

78M1.0-0000-00078

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

CONTROL HANDLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803967-002 ............................. Control Handle ....................................................................................... 1 803967-004 ............................. Control Handle (Freezer/Corrosion) ...................................................... 1 805713-005 ............................. Control Handle (Platform) ...................................................................... 1 805713-006 ............................. Control Handle (Freezer/Corrosion-Platform) ....................................... 1 1 ........................... 804343-001 ............................. Grip ................................................................................................... 1 2 ........................... 050005-087 ............................. Screw ................................................................................................ 1 3 ........................... 050005-054 ............................. Screw ................................................................................................ 1 050064-016 ............................. Screw (Freezer/Corrosion) ............................................................... 1 4 ........................... 050005-066 ............................. Screw ................................................................................................ 2 050064-023 ............................. Screw (Freezer/Corrosion) ............................................................... 2 5 ........................... 803378 ..................................... Handle Arm ....................................................................................... 1 805942 ..................................... Handle Arm (Platform) ..................................................................... 1 6 ........................... 051058-002 ............................. Bushing ............................................................................................. 2 051058-001 ............................. Bushing (Platform) ............................................................................ 2 7 ........................... 803348 ..................................... Stop ................................................................................................... 1 8 ........................... 050004-010 ............................. Screw ................................................................................................ 2 050064-010 ............................. Screw (Freezer/Corrosion) ............................................................... 2 9 ........................... 803918 ..................................... Switch Assembly .............................................................................. 1 802842 ..................................... Switch .......................................................................................... 1 803450-006 .............................. Socket Housing ........................................................................... 1 116858 ..................................... Socket Crimp .............................................................................. 4 10 .......................... 050004-001 ............................. Screw ................................................................................................ 2 050064-001 ............................. Screw (Freezer/Corrosion) ............................................................... 2 11 .......................... 050005-010 ............................. Screw ................................................................................................ 4 050064-019 ............................. Screw (Freezer/Corrosion) ............................................................... 4 12 .......................... 051057-001 ............................. Spring ............................................................................................... 4 13 .......................... 803469-002 ............................. Screw ................................................................................................ 4 14 .......................... 803330 ..................................... Guide Plate ....................................................................................... 1 15 .......................... 803325 ..................................... Bellow ............................................................................................... 1 16 .......................... 802852 ..................................... Button ............................................................................................... 1 17 .......................... 803461 ..................................... Wiring/Handle Arm ........................................................................... 1 803889 ..................................... Wiring/Handle Arm (Freezer/Corrosion) .......................................... 1 18 .......................... 803397 ..................................... Cable Holder ..................................................................................... 1 19 .......................... 050003-006 ............................. Screw ................................................................................................ 1 050064-012 ............................. Screw (Freezer/Corrosion) ............................................................... 1 050004-038 ............................. Screw (Platform) ............................................................................... 1 050064-008 ............................. Screw (Freezer/Corrosion-Platform) ................................................ 1 20 .......................... 805868-001 ............................. Hup Cap Assembly (see next Page) ................................................ 1 805868-002 ............................. Hup Cap Assembly (Freezer/Corrosion - see next Page) ............... 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-4.5-4220

REV. 2 06/03

CONTROL HANDLE Hydraulic Accessories

M1904 MP-4.5-4220

80M1.0-0000-00080

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

CONTROL HANDLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803967-007 ............................. Control Handle ....................................................................................... 1 805713-011 ............................. Control Handle (Platform) ...................................................................... 1 1 ........................... 804343-001 ............................. Grip ................................................................................................... 1 2 ........................... 050005-087 ............................. Screw ................................................................................................ 1 3 ........................... 050005-054 ............................. Screw ................................................................................................ 1 4 ........................... 050005-074 ............................. Screw ................................................................................................ 2 050009-018 ............................. Washer .............................................................................................. 4 5 ........................... 807232 ..................................... Handle Arm ....................................................................................... 1 808878 ..................................... Handle Arm (Platform) ..................................................................... 1 6 ........................... 051058-002 ............................. Bushing ............................................................................................. 2 051058-001 ............................. Bushing (Platform) ............................................................................ 2 7 ........................... 803348 ..................................... Stop ................................................................................................... 1 8 ........................... 050004-010 ............................. Screw ................................................................................................ 2 9 ........................... 803918 ..................................... Switch Assembly .............................................................................. 1 802842 ..................................... Switch .......................................................................................... 1 803450-006 .............................. Pin Housing ................................................................................. 1 116858 ..................................... Pin Crimp .................................................................................... 4 10 .......................... 050004-001 ............................. Screw ................................................................................................ 2 11 .......................... 050005-010 ............................. Screw ................................................................................................ 4 12 .......................... 051057-001 ............................. Spring ............................................................................................... 4 13 .......................... 803469-002 ............................. Screw ................................................................................................ 4 14 .......................... 803330 ..................................... Guide Plate ....................................................................................... 1 15 .......................... 803325 ..................................... Bellow ............................................................................................... 1 16 .......................... 802852 ..................................... Button ............................................................................................... 1 17 .......................... 807234 ..................................... Wiring/Handle Arm ........................................................................... 1 803397 ..................................... Anti-Backout ..................................................................................... 1 050003-006 ............................. Screw ................................................................................................ 1 050004-038 ............................. Screw (Platform) ............................................................................... 1 18 .......................... 807231-001 ............................. Tin ..................................................................................................... 1 050075-001 ............................. Screw ................................................................................................ 1 19 .......................... 807231-002 ............................. Tin ..................................................................................................... 1 050075-001 ............................. Screw ................................................................................................ 1 20 .......................... 807947 ..................................... Switch ............................................................................................... 2 803450-006 ............................. Pin Housing (male) ........................................................................... 1 803450-010 ............................. Pin Crimp .......................................................................................... 4 803450-002 ............................. Pin Housing (female) ........................................................................ 1 116858 ..................................... Pin Crimp .......................................................................................... 4 21 .......................... 805868-001 ............................. Hup Cap (see next Page) ................................................................. 1

053002-001 ............................. Grease .............................................................................................. AR

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-4.5-4220

REV. 2 06/03

CONTROL HANDLE

10 12

14 13

12 11 10 34

8 7

6 4

3 25

22 27 25 26

33 31

1 27

20 17 24 21

18 30 19 18

15 35 19

MP-4220-018 MP-4.5-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 06/03

82M1.0-0000-00082

CONTROL HANDLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 805868-001 ............................. Hup Cap Assembly ................................................................................ 1 805868-002 ............................. Hup Cap Assembly (Freezer/Corrosion) ............................................... 1 1 ........................... 807949-002 ............................. Hup Cap ............................................................................................ 1 2 ........................... 802855 ..................................... Button, Horn ..................................................................................... 1 3 ........................... 051057-019 ............................. Spring ............................................................................................... 2 4 ........................... 803469-014 ............................. Screw ................................................................................................ 2 5 ........................... 803347 ..................................... Holder ............................................................................................... 1 803630 ..................................... Holder (Freezer/Corrosion) .............................................................. 1 6 ........................... 050064-008 ............................. Screw ................................................................................................ 2 7 ........................... 804357 ..................................... Button, FWD/REW ............................................................................ 1 8 ........................... 803392 ..................................... Pin, Adjusting ................................................................................... 1 9 ........................... 811903 ..................................... Shaft ................................................................................................. 1 10 .......................... 050065-003 ............................. Washer .............................................................................................. 2 11 .......................... 803393 ..................................... Spring ............................................................................................... 1 12 .......................... 803391 ..................................... Washer .............................................................................................. 2 13 .......................... 805672 ..................................... Potentiometer Assembly .................................................................. 1 803450-003 .............................. Pin Housing ................................................................................. 1 803450-010 .............................. Pin Crimp .................................................................................... 6 14 .......................... 803390 ..................................... Washer .............................................................................................. 1 15 .......................... 802856 ..................................... Button, U/L ........................................................................................ 1 16 .......................... 051057-020 ............................. Spring ............................................................................................... 2 17 .......................... 803640 ..................................... Pin ..................................................................................................... 1 18 .......................... 050012-074 ............................. Ring, Retaining ................................................................................. 9 19 .......................... 803641 ..................................... Pin ..................................................................................................... 2 20 .......................... 810560-002 ............................. Actuator, Horn .................................................................................. 1 21 .......................... 803635-001 ............................. Bushing ............................................................................................. 1 22 .......................... 803636 ..................................... Actuator, Upper ................................................................................ 1 23 .......................... 803633 ..................................... Actuator, Lower ................................................................................. 1 24 .......................... 050064-003 ............................. Screw ................................................................................................ 4 25 .......................... 089362 ..................................... Switch (RAS, HNS, LOS1) ............................................................... 4 803676 ..................................... Cable Assembly (Freezer/Corrosion) ............................................... 1 26 .......................... 050065-001 ............................. Washer .............................................................................................. 6 27 .......................... 050066-001 ............................. Nut .................................................................................................... 6 28 .......................... 050064-004 ............................. Screw ................................................................................................ 2 29 .......................... 805607 ..................................... Console ............................................................................................. 2 806500 ..................................... Console (Freezer/Corrosion) ............................................................ 2 30 .......................... 805869-001 ............................. Bracket, Switch ................................................................................. 1 805869-002 ............................. Bracket, Switch (Freezer/Corrosion) ................................................ 1 31 .......................... 050064-010 ............................. Screw ................................................................................................ 2 32 .......................... 050065-002 ............................. Washer .............................................................................................. 2 33 .......................... 810689 ..................................... Washer .............................................................................................. 2 34 .......................... 803469-015 ............................. Screw ................................................................................................ 4 35 .......................... 050064-002 ............................. Screw ................................................................................................ 3 050066-001 ............................. Nut .................................................................................................... 3 050065-001 ............................. Washer .............................................................................................. 3 093603 ..................................... Insulation (not shown) ...................................................................... 2 083019 ..................................... Jumper (not shown) .......................................................................... 1

Not illustrated 803917 .................................... Main Harness ......................................................................................... 1

Always Specify Model & Serial Number MP-4.5-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 06/03

EMERGENCY DISCONNECT

1 4

3 5

2 6 3 2

M0623 MP-4.7-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01

84M1.0-0000-00084

EMERGENCY DISCONNECT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803163 .................................... Plate ....................................................................................................... 1 2 ..................... 050006-008 ............................. Screw ...................................................................................................... 4 3 ..................... 050009-008 ............................. Washer ................................................................................................... 4 4 ..................... 803283-002 ............................. Emergency Disconnect .......................................................................... 1 5 ..................... 050006-032 ............................. Screw ...................................................................................................... 1 6 ..................... 55054 ....................................... Nut .......................................................................................................... 1

Not illustrated 802823 .................................... Emergency Disconnect Switch .............................................................. 1 050006-032 ............................. Screw ...................................................................................................... 2 050009-018 ............................. Washer ................................................................................................... 2 050008-024 ............................. Nut .......................................................................................................... 2

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-4.7-4220

REV. 2 08/01

BATTERY CHARGER

MP-4220-002 MP-4.8-4220

86M1.0-0000-00086

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

BATTERY CHARGER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803585 .................................... Battery Charger Assembly ..................................................................... 1 1 ........................... 804385 ..................................... Housing (Battery Charger) ............................................................... 2 ........................... 050003-016 ............................. Screw ................................................................................................ 4 053050-006 ............................. Adhesive ........................................................................................... AR 3 ........................... 810530 ..................................... Support ............................................................................................. 1 4 ........................... 810532 ..................................... Battery Charger Assembly ............................................................... 1 805834 ..................................... Battery Charger ................................................................................ 1 803448-006 ............................. Terminal M6 ...................................................................................... 1 803448-007 ............................. Terminal M8 ...................................................................................... 1 5 ........................... 050068-001 ............................. Nut .................................................................................................... 5 6 ........................... 050003-014 ............................. Screw ................................................................................................ 1 053050-006 ............................. Adhesive ........................................................................................... AR 7 ........................... 061002-003 ............................. Clamp ............................................................................................... 1 8 ........................... 805835-001 ............................. Plug Holder ....................................................................................... 1 9 ........................... 050004-012 ............................. Screw ................................................................................................ 4 10 .......................... 050008-001 ............................. Nut .................................................................................................... 4 11 .......................... 804386 ..................................... Counterweight .................................................................................. 2

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-4.8-4220

REV. 1 06/03

MAST WIRING TL MAST Hydraulic Accessories

Fork Carriage

6 M1956 MP-4.11-4220

88M1.0-0000-00088

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MAST WIRING TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 807228-*** ............................... Cable (see table) .................................................................................... 1 2 ..................... 052075-001 ............................. Clamp ..................................................................................................... 1 3 ..................... 807303 .................................... Spring ..................................................................................................... 1 4 ..................... 050008-001 ............................. Nut .......................................................................................................... 1 5 ..................... 061002-002 ............................. Clamp ..................................................................................................... 1 6 ..................... 050005-002 ............................. Screw ...................................................................................................... 1

Auxiliary TL Mast Position 1

Collapsed Height

807228-001

2930 mm

807228-002

3230 mm

807228-003

3530 mm

807228-004

3830 mm

807228-005

4230 mm Tab004gb

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-4.11-4220

REV. 1 08/01

MAST WIRING TT MAST Hydraulic Accessories

Fork Carriage 6 5

4 M1956

MP-4.11-4220

90M1.0-0000-00090

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MAST WIRING TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 807228-*** ............................... Cable (see table) .................................................................................... 1 2 ..................... 807303 .................................... Spring ..................................................................................................... 3 3 ..................... 052075-001 ............................. Clamp ..................................................................................................... 1 4 ..................... 061002-002 ............................. Clamp ..................................................................................................... 1 5 ..................... 050005-002 ............................. Screw ...................................................................................................... 1 6 ..................... 050008-001 ............................. Nut .......................................................................................................... 1

Auxiliary TT Mast Position 1

Collapsed Height

807228-011

3630 mm

807228-012

4030 mm

807228-013

4395 mm

807228-014

4845 mm

807228-015

5160 mm Tab005gb

Always Specify Model & Serial Number MP-4.11-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 08/01

Page intentionally left blank

Printed in Germany

92M1.0-0000-00092

SECTION 5

Printed in Germany

BRAKE 1,25t/1,35t 5

1 2 1 3 1

8 3 4

6 7

1 0

1 1

M0633 MP-5.6-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 01/03

94M1.0-0000-00094

BRAKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 802848 .................................... Brake (included 1-11) ............................................................................. 1 1 ........................... 803897 ..................................... Magnet 20V Assembly ..................................................................... 1 803898 ..................................... Magnet 20V ................................................................................. 1 2 ........................... 803899 ..................................... Armature ........................................................................................... 1 3 ........................... 803900 ..................................... Pressure Block ................................................................................. 2 4 ........................... 803901 ..................................... Spring, Compression ........................................................................ 2 5 ........................... 803902 ..................................... Nut Adjusting .................................................................................... 1 6 ........................... 803903 ..................................... Bushing ............................................................................................. 3 7 ........................... 803904-001 ............................. Rotor Friction .................................................................................... 1 8 ........................... 803905 ..................................... Hub ................................................................................................... 1 9 ........................... 803906 ..................................... Screw ................................................................................................ 3 803907 ..................................... Lockwasher ....................................................................................... 3 10 .......................... 803908 ..................................... Ring, Protection ................................................................................ 1 11 .......................... 803910 ..................................... Friction Plate ..................................................................................... 1 12 .......................... 116858 ..................................... Pins ................................................................................................... 2 13 .......................... 803450-005 ............................. Housing Connector ........................................................................... 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-5.6-4220

REV. 3 06/03

BRAKE 1,6t/1,8t and Platform 5

1 2 1 3 1

8 3 4

6 7

1 0

1 1

M0634 MP-5.6-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 01/03

96M1.0-0000-00096

BRAKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803998 .................................... Brake (included 1-11) ............................................................................. 1 1 ........................... 803897 ..................................... Magnet 20V Assembly ..................................................................... 1 803898 ..................................... Magnet 20V ................................................................................. 1 2 ........................... 803899 ..................................... Armature ........................................................................................... 1 3 ........................... 803900 ..................................... Pressure Block ................................................................................. 2 4 ........................... 803901 ..................................... Spring, Compression ........................................................................ 2 5 ........................... 803902 ..................................... Nut Adjusting .................................................................................... 1 6 ........................... 803903 ..................................... Bushing ............................................................................................. 3 7 ........................... 803904-002 ............................. Rotor Friction .................................................................................... 1 8 ........................... 803905 ..................................... Hub ................................................................................................... 1 9 ........................... 803906 ..................................... Screw ................................................................................................ 3 803907 ..................................... Lockwasher ....................................................................................... 3 10 .......................... 803908 ..................................... Ring, Protection ................................................................................ 1 11 .......................... 803910 ..................................... Friction Plate ..................................................................................... 1 12 .......................... 116858 ..................................... Pins ................................................................................................... 2 13 .......................... 803450-005 ............................. Housing Connector ........................................................................... 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-5.6-4220

REV. 3 06/03

Page intentionally left blank

Printed in Germany

98M1.0-0000-00098

SECTION 6

Printed in Germany

STEERING COLUMN

5 3

5 8

6 7

8 1 9 13 12 11 2 13

M0635 MP-6.7-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01 M1.0-0000-000100 100

STEERING COLUMN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 802905-001 ............................. Sprocket ................................................................................................. 1 802905-002 ............................. Sprocket (Freezer/Corrosion) ................................................................ 1 2 ..................... 804378 .................................... Chain Tension Block ............................................................................... 1 3 ..................... 055002-014 ............................. Bearing Ball ............................................................................................ 2 4 ..................... 803271-001 ............................. Shaft ....................................................................................................... 1 803271-002 ............................. Shaft (Freezer/Corrosion) ...................................................................... 1 5 ..................... 050012-009 ............................. Circlip ..................................................................................................... 2 6 ..................... 803270-001 ............................. Joint ........................................................................................................ 1 803270-002 ............................. Joint (Freezer/Corrosion) ....................................................................... 1 7 ..................... 050006-039 ............................. Screw ...................................................................................................... 2 8 ..................... 050008-025 ............................. Nut .......................................................................................................... 2 9 ..................... 051056-004 ............................. Chain ...................................................................................................... 1 10 .................... 051056-003 ............................. Link Extended ........................................................................................ 1 11 .................... 803584 .................................... Spring ..................................................................................................... 1 12 .................... 050006-065 ............................. Screw ...................................................................................................... 1 13 .................... 051058-003 ............................. Bushing - metal ...................................................................................... 2 051058-004 ............................. Bushing - plastic ..................................................................................... 2

053002-007 ............................. Chain Oil ................................................................................................. AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) ................................................................ AR

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-6.7-4220

REV. 4 06/03

101

Page intentionally left blank

Printed in Germany

M1.0-0000-000102 102

SECTION 7

Printed in Germany

103

TL MAST 1,25t/1,35t

1 1 1 5

1 4

1 1 1 3

1 2

1 4 2 0

1 3

1 9

1 2

1 5

2 0

1 8

1 9

2 2

2 1

1 6

2 4

2 1

1 8 2 2

1 6

2 3

2 5

5 4

4 6 6

2 3 2 4

8 8

1 7

2 5 2

9 1 0 8 1

3 3 3 3

1 0 8

2 7

2 9 2 9 3 0 3

3 2

2 8

3 0 3 2 3 1

3 1

2 8

2 6

2 8

M0636 MP-7.1-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01 M1.0-0000-000104 104

TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ TL Mast (1.25t/1.35t) .............................................................................. 1 1 ........................... 802723-001-** ......................... Outer Mast (see next Page) ............................................................. 1 2 ........................... 802756-*** ............................... Inner Mast (see next Page) .............................................................. 1 3 ........................... 802728 ..................................... Roller ................................................................................................ 4 4 ........................... 050009-021 ............................. Shim 0.5 ............................................................................................ AR 050009-022 ............................. Shim 1.0 ............................................................................................ AR 050009-023 ............................. Shim 1.5 ............................................................................................ AR 5 ........................... 802731 ..................................... Stop ................................................................................................... 2 6 ........................... 050005-007 ............................. Screw ................................................................................................ 4 7 ........................... 050010-038 ............................. Washer .............................................................................................. 4 8 ........................... 124018 ..................................... Buffer ................................................................................................ 2 9 ........................... 050005-023 ............................. Screw ................................................................................................ 2 10 .......................... 050009-018 ............................. Washer .............................................................................................. 2 11 .......................... 803922 ..................................... Pulley Chain Assembly ..................................................................... 2 802761 ..................................... Pulley Chain ................................................................................ 2 12 ................................ 055002-016 .............................. Bearing Ball ................................................................................ 4 13 ................................ 055012-039 .............................. Circlip .......................................................................................... 2 14 .......................... 802765 ..................................... Ring ................................................................................................... 2 15 .......................... 802764-001 ............................. Bolt .................................................................................................... 2 802764-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 2 16 .......................... 050012-036 ............................. Circlip ................................................................................................ 2 17 .......................... 051061-*** ............................... Chain (see next Page) ...................................................................... 2 18 .......................... 802766 ..................................... Chain Anchor .................................................................................... 2 19 .......................... 802767-001 ............................. Chain Pin .......................................................................................... 2 20 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 21 .......................... 050008-052 ............................. Nut .................................................................................................... 4 22 .......................... 050001-023 ............................. Pin Split ............................................................................................. 2 23 .......................... 050012-036 ............................. Circlip ................................................................................................ 2 24 .......................... 805518 ..................................... Clamp ............................................................................................... 2 25 .......................... 050051-006 ............................. Screw ................................................................................................ 4 26 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1 27 .......................... 050051-003 ............................. Screw ................................................................................................ 2 28 .......................... 050051-004 ............................. Screw ................................................................................................ 2 29 .......................... 092746-003 ............................. Bracket .............................................................................................. 2 30 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2 31 .......................... 050005-011 ............................. Screw ................................................................................................ 2 32 .......................... 050010-018 ............................. Washer .............................................................................................. 2 33 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2 053050-001 ............................. Adhesive ........................................................................................... AR

053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR

Not illustrated 813455-*** ............................... Safety Screen (see next Page) .............................................................. 1 050009-054 ............................. Washer ................................................................................................... AR 050080-001 ............................. Nut .......................................................................................................... AR

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-7.1-4220

REV. 2 06/03

105

TL MAST Position 1

Position 2

Position 17

Safety Screen

Collapsed Height (WS)

Collapsed Height (WE)

802723-001-01

802756-001

051061-009

813455-001

2950 mm

3000 mm

802723-001-02

802756-002

051061-007

813455-002

3250 mm

3300 mm

802723-001-03

802756-003

051061-003

813455-003

3550 mm

3600 mm

802723-001-04

802756-004

051061-013

813455-004

3850 mm

3900 mm

802723-001-05

802756-005

051061-005

813455-005

4250 mm

4300 mm Tab006gb

MP-7.1-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 06/03 M1.0-0000-000106 106

Page intentionally left blank

107

TL MAST 1,6t/1,8t

1 1 1 5

1 4

1 1 1 3

1 2

1 4 2 0

1 3

1 9

1 2

1 5

2 0

1 8

1 9

2 2

2 1

1 6

2 4

2 1

1 8 2 2

1 6

2 3

2 5

5 4

4 6 6

2 3 2 4

8 8

1 7

2 5 2

9 1 0 8 1

3 3 3 3

1 0 8

2 7

2 9 2 9 3 0 3

3 2

2 8

3 0 3 2 3 1

3 1

2 8

2 6

2 8

M0636 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-7.1-4220

REV. 1 02/01 M1.0-0000-000108 108

TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ TL Mast (1.6t/1.8t) .................................................................................. 1 1 ........................... 803436-001-** ......................... Outer Mast (see next Page) ............................................................. 1 803436-004-** ......................... Outer Mast (see next Page - Auxiliary Function) ............................. 1 2 ........................... 803414-*** ............................... Inner Mast (see next Page) .............................................................. 1 807108-*** ............................... 1st Stage Mast (see next Page - Auxiliary Function) ...................... 1 3 ........................... 803424 ..................................... Roller ................................................................................................ 4 4 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR 803915-002 ............................. Shim 1.0 ............................................................................................ AR 803915-003 ............................. Shim 1.5 ............................................................................................ AR 5 ........................... 802731 ..................................... Stop ................................................................................................... 2 6 ........................... 050005-007 ............................. Screw ................................................................................................ 4 7 ........................... 050010-038 ............................. Washer .............................................................................................. 4 8 ........................... 124018 ..................................... Buffer ................................................................................................ 2 9 ........................... 050005-023 ............................. Screw ................................................................................................ 2 10 .......................... 050009-018 ............................. Washer .............................................................................................. 2 11 .......................... 803923 ..................................... Pulley Chain Assembly ..................................................................... 2 802777 ..................................... Pulley Chain ................................................................................ 2 12 ................................ 055002-017 .............................. Bearing Ball ................................................................................ 4 13 ................................ 050012-042 .............................. Circlip .......................................................................................... 2 14 .......................... 050009-046 ............................. Washer .............................................................................................. 2 15 .......................... 803431-001 ............................. Bolt .................................................................................................... 2 803431-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 2 16 .......................... 050012-006 ............................. Circlip ................................................................................................ 2 17 .......................... 051059-*** ............................... Chain (see next Page) ...................................................................... 2 18 .......................... 803867 ..................................... Chain Anchor .................................................................................... 2 19 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2 20 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 21 .......................... 050008-052 ............................. Nut .................................................................................................... 4 22 .......................... 050001-023 ............................. Pin Split ............................................................................................. 2 23 .......................... 050012-036 ............................. Circlip ................................................................................................ 2 24 .......................... 805522 ..................................... Clamp ............................................................................................... 2 25 .......................... 050051-006 ............................. Screw ................................................................................................ 4 26 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1 27 .......................... 050051-003 ............................. Screw ................................................................................................ 2 28 .......................... 050051-004 ............................. Screw ................................................................................................ 2 29 .......................... 092746-003 ............................. Bracket .............................................................................................. 2 30 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2 31 .......................... 050005-011 ............................. Screw ................................................................................................ 2 32 .......................... 050010-018 ............................. Washer .............................................................................................. 2 33 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2 053050-001 ............................. Adhesive ........................................................................................... AR Not illustrated 813455-*** ............................... Safety Screen (see next Page) .............................................................. 1 050009-054 ............................. Washer ................................................................................................... AR 050080-001 ............................. Nut .......................................................................................................... AR Not illustrated (Auxiliary Function) 807150-002 ............................. Shaft (RH) ......................................................................................... 1 807152 ..................................... Pulley Hose (RH) .............................................................................. 1 807112 ..................................... Pulley Cable (RH) ............................................................................. 1 807149-002 ............................. Shaft (LH) ......................................................................................... 1 807152 ..................................... Pulley Hose (LH) .............................................................................. 1 050009-021 ............................. Shim .................................................................................................. 2 050012-006 ............................. Ring Retaining .................................................................................. 5 053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR 053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-7.1-4220

REV. 3 06/03

109

TL MAST TL Mast Position 1

Position 2

Position 17

Safety Screen

Collapsed Height

803436-001-01

803414-001

051059-006

813455-008

3000 mm

803436-001-02

803414-002

051059-007

813455-009

3300 mm

803436-001-03

803414-003

051059-008

813455-011

3600 mm

803436-001-04

803414-004

051059-009

813455-012

3900 mm

803436-001-05

803414-005

051059-010

813455-013

4300 mm Tab007gb

Auxiliary TL Mast Position 1

Position 2

Position 17

Safety Screen

Collapsed Height

803436-004-01

807108-001

051059-006

813455-008

3000 mm

803436-004-02

807108-002

051059-007

813455-009

3300 mm

803436-004-03

807108-003

051059-008

813455-011

3600 mm

803436-004-04

807108-004

051059-009

813455-012

3900 mm

803436-004-05

807108-005

051059-010

813455-013

4300 mm Tab008gb

MP-7.1-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 06/03 M1.0-0000-000110 110

Page intentionally left blank

111

TF MAST 1,25t/1,35t 11

14 12

32 29

22 21

3 5

32 29

76 67

18 24 3 31 10 30

9 8 1 40

9 10 8 26 34

36 37 39 38

4 36 37 39 38 28 27

3 34

M0637 MP-7.3-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 08/01 M1.0-0000-000112 112

TF MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ TF Mast (1.25t/1.35t) ............................................................................. 1 1 ........................... 802723-002-** ......................... Outer Mast (see next Page) ............................................................. 1 2 ........................... 803996-*** ............................... Inner Mast (see next Page) .............................................................. 1 3 ........................... 802728 ..................................... Roller ................................................................................................ 4 4 ........................... 050009-021 ............................. Shim 0.5 ............................................................................................ AR 050009-022 ............................. Shim 1.0 ............................................................................................ AR 050009-023 ............................. Shim 1.5 ............................................................................................ AR 5 ........................... 802731 ..................................... Stop ................................................................................................... 2 6 ........................... 050005-007 ............................. Screw ................................................................................................ 4 7 ........................... 050010-038 ............................. Washer .............................................................................................. 4 8 ........................... 124018 ..................................... Buffer ................................................................................................ 4 9 ........................... 050005-023 ............................. Screw ................................................................................................ 4 10 .......................... 050009-018 ............................. Washer .............................................................................................. 4 11 .......................... 802774 ..................................... Yoke .................................................................................................. 1 12 .......................... 803923 ..................................... Pulley Chain Assembly ..................................................................... 1 802777 ..................................... Pulley Chain ................................................................................ 1 13 ................................ 055002-017 .............................. Bearing Ball ................................................................................ 2 14 ................................ 055012-042 .............................. Circlip .......................................................................................... 1 15 .......................... 802778 ..................................... Ring ................................................................................................... 2 16 .......................... 802779-001 ............................. Bolt .................................................................................................... 1 802779-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 1 17 .......................... 050012-037 ............................. Circlip ................................................................................................ 2 18 .......................... 051059-*** ............................... Chain (see next Page) ...................................................................... 1 19 .......................... 802780 ..................................... Chain Anchor .................................................................................... 1 20 .......................... 050008-052 ............................. Nut .................................................................................................... 2 21 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2 22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 23 .......................... 050001-023 ............................. Pin Split ............................................................................................. 1 24 .......................... 803855 ..................................... Clamp ............................................................................................... 1 25 .......................... 050051-005 ............................. Screw ................................................................................................ 2 26 .......................... 802784 ..................................... Button ............................................................................................... 1 27 .......................... 050005-009 ............................. Screw ................................................................................................ 2 28 .......................... 050010-032 ............................. Washer .............................................................................................. 2 29 .......................... 805520 ..................................... Clamp ............................................................................................... 2 30 .......................... 803896-001 ............................. Plate (1mm) ...................................................................................... AR 803896-002 ............................. Plate (2mm) ...................................................................................... AR 31 .......................... 050051-006 ............................. Screw ................................................................................................ 4 32 .......................... 050012-006 ............................. Circlip ................................................................................................ 2 33 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1 34 .......................... 050051-003 ............................. Screw ................................................................................................ 2 35 .......................... 050051-004 ............................. Screw ................................................................................................ 4 36 .......................... 092746-003 ............................. Bracket .............................................................................................. 2 37 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2 38 .......................... 050005-011 ............................. Screw ................................................................................................ 2 39 .......................... 050010-018 ............................. Washer .............................................................................................. 2 40 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2 053050-001 ............................. Adhesive ........................................................................................... AR

Not illustrated 813454-*** ............................... Safety Screen (see next Page) .............................................................. 1 050009-054 ............................. Washer ................................................................................................... AR 050080-001 ............................. Nut .......................................................................................................... AR Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-7.3-4220

REV. 3 06/03

113

TF MAST Position 1

Position 2

Position 18

Safety Screen

Collapsed Height (WS)

Collapsed Height (WE)

802723-002-01

803996-001

051059-001

813454-001

2950 mm

3000 mm

802723-002-02

803996-002

051059-002

813454-002

3250 mm

3300 mm

802723-002-03

803996-003

051059-003

813454-003

3550 mm

3600 mm

802723-002-04

803996-004

051059-004

813454-004

3850 mm

3900 mm

802723-002-05

803996-005

051059-005

813454-005

4250 mm

4300 mm Tab009gb

MP-7.3-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 06/03 M1.0-0000-000114 114

Page intentionally left blank

115

TF MAST 1,6t/1,8t 11

14 12

31 29

22 21

3 5

31 29

76 67

18 24 3 30 10

9 8 1 39

9 10 8 26 34

35 36 38 37

4 35 36 38 37 28 27

3 33

M2026 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-7.3-4220

REV. 1 02/01 M1.0-0000-000116 116

TF MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ TF Mast (1.6t/1.8t) ................................................................................. 1 1 ........................... 803436-002-** ......................... Outer Mast (see next Page) ............................................................. 1 2 ........................... 803567-*** ............................... Inner Mast (see next Page) .............................................................. 1 3 ........................... 803424 ..................................... Roller ................................................................................................ 4 4 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR 803915-002 ............................. Shim 1.0 ............................................................................................ AR 803915-003 ............................. Shim 1.5 ............................................................................................ AR 5 ........................... 802731 ..................................... Stop ................................................................................................... 2 6 ........................... 050005-007 ............................. Screw ................................................................................................ 4 7 ........................... 050010-038 ............................. Washer .............................................................................................. 4 8 ........................... 124018 ..................................... Buffer ................................................................................................ 4 9 ........................... 050005-023 ............................. Screw ................................................................................................ 4 10 .......................... 050009-018 ............................. Washer .............................................................................................. 4 11 .......................... 803543 ..................................... Yoke .................................................................................................. 1 12 .......................... 803949 ..................................... Pulley Chain Assembly ..................................................................... 1 803538 ..................................... Pulley Chain ................................................................................ 1 13 ................................ 055002-018 .............................. Bearing Ball ................................................................................ 2 14 ................................ 055012-015 .............................. Circlip .......................................................................................... 1 15 .......................... 050009-046 ............................. Washer .............................................................................................. 2 16 .......................... 803575-001 ............................. Bolt .................................................................................................... 1 803575-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 1 17 .......................... 050012-037 ............................. Circlip ................................................................................................ 2 18 .......................... 051060-*** ............................... Chain (see next Page) ...................................................................... 1 19 .......................... 808488-001 ............................. Chain Anchor .................................................................................... 1 20 .......................... 050008-068 ............................. Nut .................................................................................................... 2 21 .......................... 803539 ..................................... Chain Pin .......................................................................................... 2 22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 23 .......................... 050001-027 ............................. Pin Split ............................................................................................. 1 24 .......................... 803574 ..................................... Clamp ............................................................................................... 1 25 .......................... 050051-005 ............................. Screw ................................................................................................ 2 26 .......................... 802784 ..................................... Button ............................................................................................... 1 27 .......................... 050005-009 ............................. Screw ................................................................................................ 2 28 .......................... 050010-032 ............................. Washer .............................................................................................. 2 29 .......................... 805524 ..................................... Clamp ............................................................................................... 2 30 .......................... 050051-006 ............................. Screw ................................................................................................ 4 31 .......................... 050012-006 ............................. Circlip ................................................................................................ 2 32 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1 33 .......................... 050051-003 ............................. Screw ................................................................................................ 2 34 .......................... 050051-004 ............................. Screw ................................................................................................ 4 35 .......................... 092746-003 ............................. Bracket .............................................................................................. 2 36 .......................... 092747-003 ............................. PolyStop ............................................................................................ 2 37 .......................... 050005-011 ............................. Screw ................................................................................................ 2 38 .......................... 050010-018 ............................. Washer .............................................................................................. 2 39 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2 053050-001 ............................. Adhesive ........................................................................................... AR

053002-009 ............................. Grease (Pulley Chain) ...................................................................... AR Not illustrated 813454-*** ............................... Safety Screen (see next Page) .............................................................. 1 050009-054 ............................. Washer ................................................................................................... AR 050080-001 ............................. Nut .......................................................................................................... AR Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-7.3-4220

REV. 2 08/01

117

TF MAST Position 1

Position 2

Position 18

Safety Screen

Collapsed Height (WS)

Collapsed Height (WE)

802723-002-01

803567-001

051060-001

813454-006

2950 mm

3000 mm

802723-002-02

803567-002

051060-002

813454-007

3250 mm

3300 mm

802723-002-03

803567-003

051060-003

813454-008

3550 mm

3600 mm

802723-002-04

803567-004

051060-004

813454-009

3850 mm

3900 mm

802723-002-05

803567-005

051060-005

813454-010

4250 mm

4300 mm Tab010gb

MP-7.3-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 06/03 M1.0-0000-000118 118

Page intentionally left blank

119

TT MAST

3 4

1 2

1 1 1 3

1 2

1 3

1 2

1 4 1 7 1 5

1 6

1 7

1 1 4

1 4

1 5

1 6 1 8

1 7

1 8

2 2 2 1 2 2

1 9

2 1

2 6

4 3

2 5

2 0

1 9 2 3 2 0 2

2 4

2 3

3 5

9 1 0 8

5 7

2 4

2 5

4 2 6

1 2 8

3 0

2 9

2 7

2 9

M0638

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-7.5-4220

REV. 2 02/01 M1.0-0000-000120 120

2 9

TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ TT Mast (1.6t/1.8t) ................................................................................. 1 1 ........................... 803436-003-** ......................... Outer Mast (see next Page) ............................................................. 1 803436-006-** ......................... Outer Mast (Auxiliary Function - see next Page) ............................. 1 2 ........................... 803840-*** ............................... Inner Mast (see next Page) .............................................................. 1 3 ........................... 803424 ..................................... Roller ................................................................................................ 6 4 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR 803915-002 ............................. Shim 1.0 ............................................................................................ AR 803915-003 ............................. Shim 1.5 ............................................................................................ AR 5 ........................... 802731 ..................................... Stop ................................................................................................... 2 6 ........................... 050005-007 ............................. Screw ................................................................................................ 4 7 ........................... 050010-038 ............................. Washer .............................................................................................. 4 8 ........................... 124018 ..................................... Buffer ................................................................................................ 2 9 ........................... 050005-023 ............................. Screw ................................................................................................ 2 10 .......................... 050009-018 ............................. Washer .............................................................................................. 2 11 .......................... 803923 ..................................... Pulley Chain Assembly ..................................................................... 2 802777 ..................................... Pulley Chain ................................................................................ 2 12 ................................ 055002-017 .............................. Bearing Ball ................................................................................ 4 13 ................................ 050012-042 .............................. Circlip .......................................................................................... 2 14 .......................... 050009-046 ............................. Washer .............................................................................................. 2 15 .......................... 803866 ..................................... Hose Pulley ...................................................................................... 2 16 .......................... 803856-001 ............................. Bolt .................................................................................................... 2 803856-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 2 17 .......................... 050012-006 ............................. Circlip ................................................................................................ 4 18 .......................... 051059-*** ............................... Chain (see next Page) ...................................................................... 2 19 .......................... 803867 ..................................... Chain Anchor .................................................................................... 2 20 .......................... 050008-052 ............................. Nut .................................................................................................... 4 21 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2 22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 23 .......................... 050001-027 ............................. Pin Split ............................................................................................. 2 24 .......................... 050012-036 ............................. Circlip ................................................................................................ 2 25 .......................... 805522 ..................................... Clamp ............................................................................................... 2 26 .......................... 050051-006 ............................. Screw ................................................................................................ 4 27 .......................... 803208 ..................................... Leaf Spring ....................................................................................... 1 28 .......................... 050051-003 ............................. Screw ................................................................................................ 2 29 .......................... 050051-004 ............................. Screw ................................................................................................ 4 30 .......................... 803921 ..................................... Rubber Plate ..................................................................................... 2 053050-001 ............................. Adhesive ........................................................................................... AR Not illustrated 813455-*** ............................... Safety Screen (see next Page) .............................................................. 1 050009-054 ............................. Washer ................................................................................................... AR 050080-001 ............................. Nut .......................................................................................................... AR Not illustrated (Auxiliary Function) 807150-001 ............................. Shaft (RH) ......................................................................................... 1 807152 ..................................... Pulley Hose (RH) .............................................................................. 1 807149-001 ............................. Shaft (LH) ......................................................................................... 1 807153-001 ............................. Pulley Hose (LH) .............................................................................. 1 807152 ..................................... Pulley Hose (LH) .............................................................................. 1 050009-021 ............................. Shim .................................................................................................. 2 050012-006 ............................. Ring Retaining .................................................................................. 4 807781 ..................................... Sheet ................................................................................................ 1 050005-004 ............................. Screw ................................................................................................ 2 050009-008 ............................. Washer .............................................................................................. 2 053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR 053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-7.5-4220

REV. 4 06/03

121

TT MAST TT Mast Position 1

Position 2

Position 18

Safety Screen

Collapsed Height

803436-003-06

803840-001

051059-011

813455-006

3700 mm

803436-003-07

803840-002

051059-012

813455-007

4100 mm

803436-003-01

803840-003

051059-006

813455-008

4465 mm

803436-003-02

803840-004

051059-007

813455-009

4915 mm

803436-003-08

803840-005

051059-013

813455-010

5230 mm Tab011gb

Auxiliary TT Mast Position 1

Position 2

Position 18

Safety Screen

Collapsed Height

803436-006-06

803840-001

051059-011

813455-006

3700 mm

803436-006-07

803840-002

051059-012

813455-007

4100 mm

803436-006-01

803840-003

051059-006

813455-008

4465 mm

803436-006-02

803840-004

051059-007

813455-009

4915 mm

803436-006-08

803840-005

051059-013

813455-010

5230 mm Tab012gb

MP-7.5-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 06/03 M1.0-0000-000122 122

Page intentionally left blank

123

TT MAST

2 3

2 8

2 7

2 8

2 6 2 5

2 6

2 5 2 4

2 0

2 2

1 9

3 1

2 1

3 2 2 9

1 7

3 0

1 8

1 5

1 6 1 1 1

4 1 2

1 0 5

1 1

1 3 1 4 6

1 0

7 8 7

6 5

9 8

M0629 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-7.5-4220

REV. 2 02/01 M1.0-0000-000124 124

TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ........................................................................ TT Mast (1.6t/1.8t) ................................................................................. 1 1 ........................... 803847-*** ............................... 2nd Stage Mast (see next Page) ...................................................... 1 2 ........................... 804353 ..................................... Bracket .............................................................................................. 1 3 ........................... 050051-009 ............................. Screw ................................................................................................ 1 4 ........................... 803424 ..................................... Roller ................................................................................................ 2 5 ........................... 803915-001 ............................. Shim 0.5 ............................................................................................ AR 803915-002 ............................. Shim 1.0 ............................................................................................ AR 803915-003 ............................. Shim 1.5 ............................................................................................ AR 6 ........................... 092746-003 ............................. Bracket .............................................................................................. 2 7 ........................... 092747-003 ............................. PolyStop ............................................................................................ 2 8 ........................... 050005-011 ............................. Screw ................................................................................................ 2 9 ........................... 050010-018 ............................. Washer .............................................................................................. 2 10 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2 11 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 4 12 .......................... 802784 ..................................... Button ............................................................................................... 1 13 .......................... 050010-032 ............................. Washer .............................................................................................. 2 14 .......................... 050005-009 ............................. Screw ................................................................................................ 2 15 .......................... 803855 ..................................... Clamp ............................................................................................... 1 16 .......................... 050051-005 ............................. Screw ................................................................................................ 2 17 .......................... 808488-001 ............................. Chain Anchor .................................................................................... 1 18 .......................... 050008-068 ............................. Nut .................................................................................................... 2 19 .......................... 050001-027 ............................. Pin Split ............................................................................................. 1 20 .......................... 051060-*** ............................... Chain (see next Page) ...................................................................... 2 21 .......................... 803539 ..................................... Chain Pin .......................................................................................... 1 22 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 2 23 .......................... 803543-001 ............................. Yoke .................................................................................................. 1 803543-002 ............................. Yoke (Auxiliary Function) .................................................................. 1 24 .......................... 803949 ..................................... Pulley Chain Assembly ..................................................................... 1 803538 ..................................... Pulley Chain ................................................................................ 1 25 ................................ 055002-018 .............................. Bearing Ball ................................................................................ 2 26 .......................... 050009-046 ............................. Washer .............................................................................................. 2 27 .......................... 803575-001 ............................. Bolt .................................................................................................... 1 803575-002 ............................. Bolt (Freezer/Corrosion) ................................................................... 1 28 .......................... 050012-037 ............................. Circlip ................................................................................................ 2 29 .......................... 124018 ..................................... Buffer ................................................................................................ 2 30 .......................... 050005-023 ............................. Screw ................................................................................................ 2 31 .......................... 050012-015 ............................. Circlip ................................................................................................ 1 32 .......................... 050009-018 ............................. Washer .............................................................................................. 2

Not illustrated (Auxiliary Function) 807151 ..................................... Shaft ................................................................................................. 1 807152 ..................................... Pulley Hose ...................................................................................... 2 807153-002 ............................. Pulley Hose ...................................................................................... 1 050009-021 ............................. Shim .................................................................................................. 2 050012-006 ............................. Ring Retaining .................................................................................. 2 092746-001 ............................. Bracket .............................................................................................. 1 092747-001 ............................. Poly Stop .......................................................................................... 1 050005-011 ............................. Screw ................................................................................................ 1 050010-018 ............................. Washer .............................................................................................. 1 053002-001 ............................. Grease .............................................................................................. AR 053002-005 ............................. Grease (Freezer/Corrosion) ............................................................. AR 053002-007 ............................. Chain Oil ........................................................................................... AR 053002-008 ............................. Chain Oil (Freezer/Corrosion) .......................................................... AR 053002-009 ............................. Grease (Yoke) ................................................................................... AR

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-7.5-4220

REV. 2 02/01

125

TT MAST TT Mast Position 1

Position 20

Collapsed Height

803847-001

051060-006

3700 mm

803847-002

051060-007

4100 mm

803847-003

051060-001

4465 mm

803847-004

051060-002

4915 mm

803847-005

051060-008

5230 mm Tab013gb

Auxiliary TT Mast Position 1

Position 20

Collapsed Height

803847-006

051060-006

3700 mm

803847-007

051060-007

4100 mm

803847-008

051060-001

4465 mm

803847-009

051060-002

4915 mm

803847-010

051060-008

5230 mm Tab014gb

MP-7.5-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 06/03 M1.0-0000-000126 126

Page intentionally left blank

127

FORK CARRIAGE WE 1,25t

1 6 5

4 3

M0642 MP-7.7-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01 M1.0-0000-000128 128

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 802724 .................................... Fork Carriage (TL Mast) ........................................................................ 1 2 ..................... 802980 .................................... Fork Carriage (TF Mast) ........................................................................ 1 3 ..................... 802728 .................................... Roller ...................................................................................................... 4 4 ..................... 050009-021 ............................. Shim 0.5 ................................................................................................. AR 050009-022 ............................. Shim 1.0 ................................................................................................. AR 050009-023 ............................. Shim 1.5 ................................................................................................. AR 5 ..................... 802767-002 ............................. Chain Pin ................................................................................................ 2 6 ..................... 050000-065 ............................. Pin Roll ................................................................................................... 4

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-7.7-4220

REV. 2 08/01

129

FORK CARRIAGE WE 1,6t

1 6 5

4 3

6 4 3 7

4 3

M2027 MP-7.7-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01 M1.0-0000-000130 130

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 804382 .................................... Fork Carriage (TL Mast) ........................................................................ 1 2 ..................... 804383-001 ............................. Fork Carriage (TF Mast) ........................................................................ 1 804383-002 ............................. Fork Carriage (TT Mast) ........................................................................ 1 3 ..................... 803424 .................................... Roller ...................................................................................................... 4 4 ..................... 803915-001 ............................. Shim 0.5 ................................................................................................. AR 803915-002 ............................. Shim 1.0 ................................................................................................. AR 803915-003 ............................. Shim 1.5 ................................................................................................. AR 5 ..................... 802781 .................................... Chain Pin ................................................................................................ 2 6 ..................... 050000-065 ............................. Pin Roll ................................................................................................... 6 7 ..................... 803539 .................................... Chain Pin ................................................................................................ 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-7.7-4220

REV. 2 08/01

131

FORK CARRIAGE WS 1,35t 7 9

8 7

5 4 9 1 0

1 1 6

1 0

6 1

4 2 3 5 4

1 3 1 1

1 2

1 4

2 3

3 2

M0640 MP-7.7-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01 M1.0-0000-000132 132

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803073 .................................... Fork Carriage (TL Mast) ........................................................................ 1 803074 .................................... Fork Carriage (TF Mast) ........................................................................ 1 2 ..................... 802728 .................................... Roller ...................................................................................................... 4 3 ..................... 050009-021 ............................. Shim 0.5 ................................................................................................. AR 050009-022 ............................. Shim 1.0 ................................................................................................. AR 050009-023 ............................. Shim 1.5 ................................................................................................. AR 4 ..................... 803914 .................................... Washer ................................................................................................... 4 5 ..................... 050051-008 ............................. Screw ...................................................................................................... 4 6 ..................... 803991-012-01 ........................ Forks ....................................................................................................... 2 7 ..................... 804012 .................................... Handle Assembly (included 8-10) .......................................................... 2 8 ........................................................................ Spring ..................................................................................................... 2 9 ........................................................................ Bolt ......................................................................................................... 2 10 ....................................................................... Detent ..................................................................................................... 2 11 .................... 050005-023 ............................. Screw ...................................................................................................... 1 053050-006 ............................. Loctite ..................................................................................................... AR 12 .................... 802767-002 ............................. Chain Pin ................................................................................................ 2 13 .................... 050000-065 ............................. Pin Roll ................................................................................................... 4

053002-007 ............................. Grease (Detent) ..................................................................................... AR 053002-008 ............................. Grease (Detent - Freezer/Corrosion) ..................................................... AR

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-7.7-4220

REV. 3 06/03

133

FORK CARRIAGE WS 1,8t

M1905 MP-7.7-4220

M1.0-0000-000134 134

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 803612-001 ............................. Fork Carriage 1.8t TL ............................................................................. 1 803612-002 ............................. Fork Carriage 1.8t TF ............................................................................. 1 803612-003 ............................. Fork Carriage 1.8t TT ............................................................................. 1 803612-004 ............................. Fork Carriage 1.8t TL (Freezer/Corrosion) ............................................ 1 803612-005 ............................. Fork Carriage 1.8t TF (Freezer/Corrosion) ............................................ 1 803612-006 ............................. Fork Carriage 1.8t TT (Freezer/Corrosion) ............................................ 1 803612-007 ............................. Fork Carriage 1.8t TL (Auxiliary Function) ............................................ 1 803612-009 ............................. Fork Carriage 1.8t TT (Auxiliary Function) ............................................ 1 1 ........................... 803565-001 ............................. Fork Carriage 1.8t TF ....................................................................... 1 803565-002 ............................. Fork Carriage 1.8t TT ....................................................................... 1 803565-004 ............................. Fork Carriage 1.8t TT (Auxiliary Function) ...................................... 1 2 ........................... 803564-001 ............................. Fork Carriage 1.8t TL ....................................................................... 1 803564-002 ............................. Fork Carriage 1.8t TL (Auxiliary Function) ....................................... 1 3 ........................... 050005-023 ............................. Screw ................................................................................................ 1 053050-006 ............................. Adhesive ........................................................................................... AR 4 ........................... 803915-001 ............................. Shim 0,5mm ...................................................................................... AR 803915-002 ............................. Shim 1,0mm ...................................................................................... AR 803915-003 ............................. Shim 1,5mm ...................................................................................... AR 5 ........................... 803424 ..................................... Roller ................................................................................................ 6 6 ........................... 803914 ..................................... Washer .............................................................................................. 4 7 ........................... 050051-008 ............................. Screw ................................................................................................ 4 8 ........................... 803872 ..................................... Washer .............................................................................................. 2 9 ........................... 050003-032 ............................. Screw ................................................................................................ 2 053050-006 ............................. Loctite ............................................................................................... AR 10 .......................... 806790-002 ............................. Bracket (only for 803564-002) .......................................................... 1 11 .......................... 806790-001 ............................. Bracket (only for 803564-002) .......................................................... 1 12 .......................... 050003-020 ............................. Screw ................................................................................................ 4 053050-006 ............................. Adhesive (only for 803564-002) ....................................................... AR 13 .......................... 803991-012-01 ........................ Fork ................................................................................................... 2 14 .......................... 804012 ..................................... Handle Assembly .............................................................................. 2 15 .......................... 803539 ..................................... Chain Pin .......................................................................................... 1 16 .......................... 050000-065 ............................. Pin Roll ............................................................................................. 6 17 .......................... 802781 ..................................... Chain Pin .......................................................................................... 2

053002-007 ............................. Grease (Detent) ................................................................................ AR 053002-008 ............................. Grease (Detent - Freezer/Corrosion) ............................................... AR

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-7.7-4220

135

LOAD BACKREST

M0643 MP-7.10-4220

M1.0-0000-000136 136

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

LOAD BACKREST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803598 .................................... Laod Backrest (WE) ............................................................................... 1 2 ..................... 050051-008 ............................. Screw ...................................................................................................... 5 3 ..................... 803596 .................................... Laod Backrest (WS) ............................................................................... 1 2 ..................... 050051-008 ............................. Screw ...................................................................................................... 4

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-7.10-4220

137

Page intentionally left blank

Printed in Germany

M1.0-0000-000138 138

SECTION 8

Printed in Germany

139

LIFT CYLINDER TL Mast 1,25t/1,35t

1 2

1 1

1 0

9 2

3 1 4

5 8

7 6 8 4 M1145 MP-8.1-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01 M1.0-0000-000140 140

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 804703-*** ............................... Lift Cylinder Assembly (ø 35) ................................................................ 2 1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 2 2 ........................... 804754 ..................................... Seal Wiper ........................................................................................ 2 3 ........................... 804760 ..................................... Seal ................................................................................................... 2 4 ........................... 804766 ..................................... Guide Ring ........................................................................................ 4 5 ........................... 804749 ..................................... Cylinder Cap ..................................................................................... 2 6 ........................... 804773 ..................................... O-Ring .............................................................................................. 2 7 ........................... 804711 ..................................... Piston Button .................................................................................... 2 8 ........................... 804767 ..................................... Guide Ring ........................................................................................ 4 9 ........................... 804721-*** ............................... Piston Rod ........................................................................................ 2 10 .......................... 804742-*** ............................... Cylinder Tube .................................................................................... 2 11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2 12 .......................... 054173 ..................................... Seal ................................................................................................... 2

805485 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 2

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-8.1-4220

REV. 1 02/01

141

LIFT CYLINDER TL/TT Mast 1,6t/1,8t

1 2

1 1

1 0

9 2

3 1 4

5 8

7 6 8 4 M1145 MP-8.1-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01 M1.0-0000-000142 142

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 804704-*** ............................... Lift Cylinder Assembly (ø 40) ................................................................ 2 1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 2 2 ........................... 804755 ..................................... Seal Wiper ........................................................................................ 2 3 ........................... 804761 ..................................... Seal ................................................................................................... 2 4 ........................... 804767 ..................................... Guide Ring ........................................................................................ 4 5 ........................... 804748 ..................................... Cylinder Cap ..................................................................................... 2 6 ........................... 804774 ..................................... O-Ring .............................................................................................. 2 7 ........................... 804710 ..................................... Piston Button .................................................................................... 2 8 ........................... 804770 ..................................... Guide Ring ........................................................................................ 4 9 ........................... 804720-*** ............................... Piston Rod ........................................................................................ 2 10 .......................... 804741-*** ............................... Cylinder Tube .................................................................................... 2 11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2 12 .......................... 054173 ..................................... Seal ................................................................................................... 2

805488 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 2

Position 0

Position 9

Position 10

Collapsed Height (WS)

Collapsed Height (WE)

804704-003

804720-003

804741-003

2950 mm

3000 mm

804704-004

804720-004

804741-004

3250 mm

3300 mm

804704-006

804720-006

804741-006

3550 mm

3600 mm

804704-007

804720-007

804741-007

3850 mm

3900 mm

804704-008

804720-008

804741-008

4250 mm

4300 mm Tab015gb

Position 0

Position 9

Position 10

Collapsed Height (WS)

Collapsed Height (WE)

804704-001

804720-001

804741-001

3650 mm

3700 mm

804704-002

804720-002

804741-002

4050 mm

4100 mm

804704-003

804720-003

804741-003

4415 mm

4465 mm

804704-004

804720-004

804741-004

4865 mm

4915 mm

804704-005

804720-005

804741-005

5180 mm

5230 mm Tab016gb

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-8.1-4220

REV. 1 02/01

143

LIFT CYLINDER TF Mast 1,25t/1,35t

1 2

1 1

1 0 2

3 4

5 1

6 9 4

8 7 8 M1146 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-8.2-4220

REV. 1 02/01 M1.0-0000-000144 144

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 804700-*** ............................... Lift Cylinder Assembly (ø 25) ................................................................ 2 1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 4 2 ........................... 804752 ..................................... Seal Wiper ........................................................................................ 2 3 ........................... 804758 ..................................... Seal ................................................................................................... 2 4 ........................... 804764 ..................................... Guide Ring ........................................................................................ 4 5 ........................... 804751 ..................................... Cylinder Cap ..................................................................................... 2 6 ........................... 804775 ..................................... O-Ring .............................................................................................. 2 7 ........................... 804713 ..................................... Piston Button .................................................................................... 2 8 ........................... 804771 ..................................... Guide Ring ........................................................................................ 4 9 ........................... 804727-*** ............................... Piston Rod ........................................................................................ 2 10 .......................... 804745-*** ............................... Cylinder Tube .................................................................................... 2 11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2 12 .......................... 054173 ..................................... Seal ................................................................................................... 2

805484 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 2

Position 0

Position 9

Position 10

Bauhöhe (WS)

Bauhöhe (WE)

804700-001

804727-001

804745-001

2950 mm

3000 mm

804700-002

804727-002

804745-002

3250 mm

3300 mm

804700-003

804727-003

804745-003

3550 mm

3600 mm

804700-004

804727-004

804745-004

3850 mm

3900 mm

804700-005

804727-005

804745-005

4250 mm

4300 mm Tab017d

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-8.2-4220

REV. 1 02/01

145

LIFT CYLINDER TF Mast 1,6t/1,8t

1 2

1 1

1 0 2

3 4

5 1

6 9 4

8 7 8 M1146 MP-8.2-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01 M1.0-0000-000146 146

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 804701-*** ............................... Lift Cylinder Assembly (ø 28) ................................................................ 2 1 ........................... 804782 ..................................... Hose Burst Valve .............................................................................. 4 2 ........................... 804753 ..................................... Seal Wiper ........................................................................................ 2 3 ........................... 804759 ..................................... Seal ................................................................................................... 2 4 ........................... 804765 ..................................... Guide Ring ........................................................................................ 4 5 ........................... 804750 ..................................... Cylinder Cap ..................................................................................... 2 6 ........................... 804775 ..................................... O-Ring .............................................................................................. 2 7 ........................... 804712 ..................................... Piston Button .................................................................................... 2 8 ........................... 804771 ..................................... Guide Ring ........................................................................................ 4 9 ........................... 804723-*** ............................... Piston Rod ........................................................................................ 2 10 .......................... 804745-*** ............................... Cylinder Tube .................................................................................... 2 11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 2 12 .......................... 054173 ..................................... Seal ................................................................................................... 2

805487 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 2

Position 0

Position 9

Position 10

Collapsed Height (WS)

Collapsed Height (WE)

804701-001

804723-001

804745-001

2950 mm

3000 mm

804701-002

804723-002

804745-002

3250 mm

3300 mm

804701-003

804723-003

804745-003

3550 mm

3600 mm

804701-004

804723-004

804745-004

3850 mm

3900 mm

804701-005

804723-005

804745-005

4250 mm

4300 mm Tab018gb

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-8.2-4220

REV. 1 02/01

147

FREE LIFT CYLINDER TF Mast 1,25t/1,35t

1 2 1 1

3 4

4 1 0

8 1 7 8

M1242 MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-8.2-4220

REV. 1 02/01 M1.0-0000-000148 148

FREE LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 804706-*** ............................... Lift Cylinder Assembly (ø 50) ................................................................ 1 1 ........................... 804784 ..................................... Hose Burst Valve .............................................................................. 1 2 ........................... 804756 ..................................... Seal Wiper ........................................................................................ 1 3 ........................... 804762 ..................................... Seal ................................................................................................... 1 4 ........................... 804768 ..................................... Guide Ring ........................................................................................ 2 5 ........................... 804747 ..................................... Cylinder Cap ..................................................................................... 1 6 ........................... 804776 ..................................... O-Ring .............................................................................................. 1 7 ........................... 804709 ..................................... Piston Button .................................................................................... 1 8 ........................... 804772 ..................................... Guide Ring ........................................................................................ 2 9 ........................... 804719-*** ............................... Piston Rod ........................................................................................ 1 10 .......................... 804739-*** ............................... Cylinder Tube .................................................................................... 1 11 .......................... 054172 ..................................... Bleed Screw ...................................................................................... 1 12 .......................... 054173 ..................................... Seal ................................................................................................... 1

805486 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 1

Position 0

Position 9

Position 10

Collapsed Height (WS)

Collapsed Height (WE)

804706-001

804719-001

804739-001

2950 mm

3000 mm

804706-002

804719-002

804739-002

3250 mm

3300 mm

804706-003

804719-003

804739-003

3550 mm

3600 mm

804706-004

804719-004

804739-004

3850 mm

3900 mm

804706-005

804719-005

804739-005

4250 mm

4300 mm Tab019gb

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-8.2-4220

REV. 1 02/01

149

FREE LIFT CYLINDER TF/TT Mast 1,6t/1,8t

1 2 1 1

3 4

4 1 0

8 1 7 8

M1147 MP-8.2-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 1 02/01 M1.0-0000-000150 150

FREE LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 804707-*** ............................... Lift Cylinder Assembly (ø 56) ................................................................ 1 1 ........................... 804784 ..................................... Hose Burst Valve .............................................................................. 1 2 ........................... 804757 ..................................... Seal Wiper ........................................................................................ 1 3 ........................... 804763 ..................................... Seal ................................................................................................... 1 4 ........................... 804769 ..................................... Guide Ring ........................................................................................ 2 5 ........................... 804746 ..................................... Cylinder Cap ..................................................................................... 1 6 ........................... 804776 ..................................... O-Ring .............................................................................................. 1 7 ........................... 804708 ..................................... Piston Button .................................................................................... 1 8 ........................... 804772 ..................................... Guide Ring ........................................................................................ 2 9 ........................... 804718-*** ............................... Piston Rod ........................................................................................ 1 10 .......................... 804738-*** ............................... Cylinder Tube .................................................................................... 1 11 .......................... 54172 ....................................... Bleed Screw ...................................................................................... 1 12 .......................... 54173 ....................................... Seal ................................................................................................... 1

805489 ..................................... Seal Kit (included 2,3,4,6,8,12) ........................................................ 1

Position 0

Position 9

Position 10

Collapsed Height (WS)

Collapsed Height (WE)

804707-004

804718-004

804738-004

2950 mm

3000 mm

804707-005-01

804718-005

804738-005

3250 mm

3300 mm

804707-007-01

804718-007

804738-007

3550 mm

3600 mm

804707-008-01

804718-008

804738-008

3850 mm

3900 mm

804707-009-01

804718-009

804738-009

4250 mm

4300 mm Tab020gb

Position 0

Position 9

Position 10

Collapsed Height (WS)

Collapsed Height (WE)

804707-001-01

804718-001

804738-001

3650 mm

3700 mm

804707-002

804718-002

804738-002

4050 mm

4100 mm

804707-004

804718-004

804738-004

4415 mm

4465 mm

804707-005-01

804718-005

804738-005

4865 mm

4915 mm

804707-006

804718-006

804738-006

5180 mm

5230 mm Tab021gb

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-8.2-4220

REV. 1 02/01

151

Page intentionally left blank

Printed in Germany

M1.0-0000-000152 152

SECTION 9

Printed in Germany

153

PLATFORM

M1550 MP-9.0-4220

M1.0-0000-000154 154

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

PLATFORM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 810703 .................................... Platform Assembly ................................................................................. 1 807712 ..................................... Mat .................................................................................................... 1 053050-009 ............................. Adhesive Tape .................................................................................. AR 811699 ..................................... Pin ..................................................................................................... 4 2 ..................... 806094 .................................... Bush ....................................................................................................... 2 3 ..................... 806083 .................................... Sleeve ..................................................................................................... 1 4 ..................... 050017-008 ............................. Screw ...................................................................................................... 1 5 ..................... 806084-001 ............................. Spring (RH wound) ................................................................................ 1 806084-002 ............................. Spring (LH wound) ................................................................................. 1 6 ..................... 806784 .................................... Tube ........................................................................................................ 2 7 ..................... 050000-045 ............................. Pin .......................................................................................................... 1 8 ..................... 806085 .................................... Spring device ......................................................................................... 1 9 ..................... 050000-025 ............................. Pin .......................................................................................................... 3 10 .................... 806081 .................................... Shaft ....................................................................................................... 1 11* ................... 806023 .................................... Brake Lever ............................................................................................ 1 12* ................... 806024 .................................... Brake lining ............................................................................................. 1 053050-010 ............................. Adhesive ................................................................................................. AR 13 .................... 806025 .................................... Brake Ring .............................................................................................. 1 14 .................... 050017-011 ............................. Screw ...................................................................................................... 1 15 .................... 806089 .................................... Spinner ................................................................................................... 1 16 .................... 806088 .................................... Spring ..................................................................................................... 1 17 .................... 050005-037 ............................. Screw ...................................................................................................... 1 18 .................... 806504 .................................... Pin .......................................................................................................... 2 19 .................... 051053-002 ............................. Spring ..................................................................................................... 38 20 .................... 050000-002 ............................. Pin .......................................................................................................... 2 21 .................... 803619-001 ............................. Switch ..................................................................................................... 1 803310 .................................... Actuator .................................................................................................. 1 22 .................... 050004-009 ............................. Screw ...................................................................................................... 2 ...................... 050008-004 ............................. Nut .......................................................................................................... 2 23 .................... 806082 .................................... Cover ...................................................................................................... 1 24 .................... 050071-034 ............................. Screw ...................................................................................................... 4 25 .................... 050006-042 ............................. Screw ...................................................................................................... 2 * ..................... 808097 .................................... Brake Assembly (included 11 & 12) ...................................................... 1

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-9.0-4220

REV. 3 06/03

155

PLATFORM

M1546 MP-9.0-4220

M1.0-0000-000156 156

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

PLATFORM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 807503-001 ............................. Gate (LH) ................................................................................................ 1 807503-002 ............................. Gate (RH) ............................................................................................... 1 807506 .................................... Pad ......................................................................................................... 2 050071-009 ............................. Screw ...................................................................................................... 4 2 ..................... 806095 .................................... Bearing ................................................................................................... 4 3 ..................... 807497-001 ............................. Bushing (LH) .......................................................................................... 1 807497-002 ............................. Bushing (RH) .......................................................................................... 1 811700 .................................... Gong ....................................................................................................... 2 050003-010 ............................. Screw ...................................................................................................... 2 4 ..................... 050000-041 ............................. Pin .......................................................................................................... 4 5 ..................... 807493 .................................... Brake Lever Assembly ........................................................................... 2 806024 ..................................... Brake Lining ...................................................................................... 2 053050-010 ............................. Adhesive ........................................................................................... AR 6 ..................... 050006-054 ............................. Screw ...................................................................................................... 2 7 ..................... 803619-001 ............................. Switch ..................................................................................................... 2 803310 .................................... Actuator .................................................................................................. 2 8 ..................... 050004-034 ............................. Screw ...................................................................................................... 4 9 ..................... 050008-004 ............................. Nut .......................................................................................................... 4 10 .................... 806086-001 ............................. Cover (LH) .............................................................................................. 1 806086-002 ............................. Cover (RH) ............................................................................................. 1 050071-035 ............................. Screw ...................................................................................................... 2 11 .................... 050003-030 ............................. Screw ...................................................................................................... 4 12 .................... 050017-011 ............................. Screw ...................................................................................................... 2 not illustrated 806088 .................................... Spring ..................................................................................................... 2 806089 .................................... Spinner ................................................................................................... 2

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-9.0-4220

REV. 3 06/03

157

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Printed in Germany

M1.0-0000-000158 158

SECTION 10

Printed in Germany

159

LABELS AND DECALS

M a s t N u m b e r Mast M a s t nNumber u m m e r N u m é ro d e m â t 2 8 7

1 2 6 6

1 0

1 1 5

3 ,4 F ra m e N u m b e r Frame Number F a h r g e s te lln u m m e r N u m é r o d e c h a s s is

M0648 MP-10.9-4220

MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

REV. 2 06/03 M1.0-0000-000160 160

LABELS AND DECALS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 106158-003 ............................. Decal, Crown .......................................................................................... 1 2 ..................... 106158-011 ............................. Decal, Crown .......................................................................................... 1 3 ........................................................................ Capacity Plate (Please contact Service) ............................................... 1 4 ..................... 060027-013 ............................. Rivet, Pop ............................................................................................... 4 5 ..................... 869002-*** ............................... Serial Number Plate ............................................................................... 1 060027-014 ............................. Rivet, Pop ............................................................................................... 4 6 ..................... 869006-*** ............................... Warning Label Pinch Points ................................................................... AR 7 ..................... 869009-*** ............................... Warning Label Forks .............................................................................. 1 8 ..................... 869010-*** ............................... Warning Label Load ............................................................................... 1 9 ..................... 869012-*** ............................... Warning Label Alterations ...................................................................... 1 10 .................... 869020-*** ............................... Decal, Batterie Warning ......................................................................... 1 11 .................... 869036-*** ............................... Decal, No Riding (not for Platform) ........................................................ 1 12 .................... 869054-*** ............................... Decal, Operator Warning ....................................................................... 1

*** ................... xxxxxx-001 .............................. German .................................................................................................. xxxxxx-002 .............................. French .................................................................................................... xxxxxx-003 .............................. Spanish .................................................................................................. xxxxxx-004 .............................. Dutch ...................................................................................................... xxxxxx-005 .............................. Italian ...................................................................................................... xxxxxx-006 .............................. English ....................................................................................................

*** ................... 869002-011 ............................. German .................................................................................................. 869002-012 ............................. French .................................................................................................... 869002-013 ............................. Spanish .................................................................................................. 869002-014 ............................. Dutch ...................................................................................................... 869002-015 ............................. Italian ...................................................................................................... 869002-016 ............................. English ....................................................................................................

Always Specify Model & Serial Number MP-WE/WS2000-GB 06/03 • Rev. D • Printed in Germany

MP-10.9-4220

REV. 3 06/03

161

Page intentionally left blank

Printed in Germany

M1.0-0000-000162 162

CROWN Gabelstapler GmbH & Co. KG - European Headquarter Moosacher Str. 52 80809 Munich Germany Telephone +49 (0)89 93 00 2 - 0 Telefax +49 (0)89 93 00 2 -175 or -133

Printed in Germany • Revision Level A Order Number: 812687-006