Parts Manual
WD2300S Series Printed in Germany ● Revision Level A Order Number: 812712-006
This master manual is subject to continual updates. It is meant exclusively for businesses authorized by CROWN. It is not permitted to pass on the contents or copies thereof to third parties.
CROWN Gabelstapler GmbH & Co. KG - European Headquarter Moosacher Str. 52 80809 Munich Germany Phone +49 (0)89 93 00 2 - 0 Fax +49 (0)89 93 00 2 - 133
All rights reserved under international and Pan-American Copyright Agreement. Copyright 2002 CROWN Equipment Corporation
TABLE OF CONTENT
Printed in Germany
1
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Printed in Germany
M1.0-0000-0002 M1.0-0000-0002 2
TABLE OF CONTENT Table of Content ITD – INTRODUCTION
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General ................................................................................. 7
SECTION 1 – COVERS
PAGE
Covers................................................................................... 12, 14 Caster Wheel ........................................................................ 16
SECTION 2 – HYDRAULIC PART
PAGE
Tube-/Hose Layout ................................................................ 20, 22
SECTION 3 – DRIVE UNIT
PAGE
Drive Unite ............................................................................ 26 Gearbox ................................................................................. 28 Drive Motor ........................................................................... 30 Knuckel ................................................................................. 32
SECTION 4 – ELECTRICAL
PAGE
Electrical Parts ..................................................................... 36, 38, 40 Contactor .............................................................................. 42 Control Handle ...................................................................... 44, 46 Emergency Disconnect/Battery Connector .......................... 48 Instrument ............................................................................. 50 Horn ...................................................................................... 52
SECTION5 – BRAKE SYSTEM
PAGE
Brake ..................................................................................... 56
SECTION 7 – MAST-/LIFT STRUCTURE
PAGE
Mast ...................................................................................... 60 Fork Carriage ........................................................................ 62 Mast Safty Screen ................................................................ 64 Lift Structure ......................................................................... 66 Load Backrest ....................................................................... 68
SECTION 8 – CYLINDER
PAGE
Lift Cylinder ........................................................................... 72 Free Lift Cylinder ................................................................... 74
SECTION 9 – CABIN/PLATFORM
PAGE
Platform ................................................................................. 78,80
MP-WD2300S-GB 02/05 • Printed in Germany
MP-IDX-3400
M1.0-0000-0003 33
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Printed in Germany
4
INTRODUCTION
Printed in Germany
5
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Printed in Germany
M1.0-0000-0006 M1.0-0000-0006 6
INTRODUCTION Important customer information
Ordering Spare Parts
To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.
Spare parts can be ordered by quoting: ●
The truck specification number
Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.
●
The truck model number
●
The truck serial number
If you wish to have your own technicians trained, please contact Crown for relevant training courses.
Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ●
The net weight and position of attachments may considerably affect the capacity and other truck characteristics.
●
Changing the electrical system or adding electrically operated components may result in operating faults.
This information can be found on the truck's data plate. Only if this information is provided can the order be processed quickly, correctly and reliably. Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:
CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133
Modifications which have not been assessed may result in fatal accidents!
MP-WD2300S-GB 02/05 • Printed in Germany
M/P-ITD-3400
M1.0-0000-0007 77
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Printed in Germany
8
PARTS
Printed in Germany
9
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Printed in Germany
10M1.0-0000-00010
SECTION 1
Printed in Germany
11
COVERS Part 1-2
7 8 9
10
2
11
12 4 5
3
5
6
Power Unit
6
1
MP-3300-009 MP-1.0-3400
12M1.0-0000-00012
MP-WD2300S-GB 02/05 • Printed in Germany
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 807575 ..................................... Cover ...................................................................................................... 1 2 ..................... 807379 ..................................... Cover ...................................................................................................... 1 3 ..................... 050009-020 .............................. Washer ................................................................................................... 9 4 ..................... 050068-003 .............................. Nut .......................................................................................................... 9 5 ..................... 804863-007 .............................. Cage Nut ................................................................................................. 5 6 ..................... 050003-035 .............................. Screw ...................................................................................................... 5 7 ..................... 807380 ..................................... Cover ...................................................................................................... 1 8 ..................... 816156 ..................................... Key Switch Assembly ............................................................................. 1 803678-012 .............................. Terminal tabs ........................................................................................... 2 9 ..................... 109127-003 .............................. Clip Arrow (red) ....................................................................................... 1 10 .................... 109127-001 .............................. Clip Arrow (green) ................................................................................... 1 11 .................... 050009-013 .............................. Washer ................................................................................................... 5 12 .................... 050006-024 .............................. Screw ...................................................................................................... 5
807574 ..................................... Cover Assembly (included 1 - 4) ............................................................ 1 807651 ..................................... Cover Assembly (included 7 - 10) .......................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-1.0-3400
13
COVERS Part 2-2
1
2
3
9 8
7 13 10
4
11 5
6
7 12
6 14 18
15
17 16
Forke Carriage Frame
16
MP-3300-010 MP-1.0-3400
14M1.0-0000-00014
MP-WD2300S-GB 02/05 • Printed in Germany
COVERS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 815456 ..................................... Cover Assembly ..................................................................................... 1 815270 ..................................... Rubber Pad ....................................................................................... 3 2 ..................... 805814 ..................................... Spring ..................................................................................................... 1 3 ..................... 805845 ..................................... Bracket ................................................................................................... 1 4 ..................... 050006-020 .............................. Screw ...................................................................................................... 2 5 ..................... 813614 ..................................... Hinge ....................................................................................................... 1 6 ..................... 050003-065 .............................. Screw ...................................................................................................... 4 7 ..................... 050068-002 .............................. Nut .......................................................................................................... 4 8 ..................... 813617 ..................................... Hinge ....................................................................................................... 1 9 ..................... 813613 ..................................... Lock ........................................................................................................ 1 10 .................... 050000-014 .............................. Roll Pin ................................................................................................... 1 11 .................... 813625 ..................................... Retainer .................................................................................................. 1 12 .................... 050025-008 .............................. Screw ...................................................................................................... 2 13 .................... 050068-003 .............................. Nut .......................................................................................................... 2 14 .................... 815132 ..................................... Bracket ................................................................................................... 1 15 .................... 050005-040 .............................. Screw ...................................................................................................... 2 16 .................... 804681 ..................................... Bearing ................................................................................................... 10 17 .................... 804207 ..................................... Roller ...................................................................................................... 5 18 .................... 813648 ..................................... Axle ......................................................................................................... 5
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-1.0-3400
15
CASTER WHEEL
Power Unit
5 6
1
11 2
10 8
9 3 8
7
4
7
MP-3300-007 MP-1.5-3400
16M1.0-0000-00016
MP-WD2300S-GB 02/05 • Printed in Germany
CASTER WHEEL INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 811797 ..................................... Plate ........................................................................................................ 2 2 ..................... 050012-040 .............................. Ring, Retaining ....................................................................................... 2 3 ..................... 055002-019 .............................. Bearing Ball ............................................................................................. 2 4 ..................... 050012-041 .............................. Ring, Retaining ....................................................................................... 2 5 ..................... 811796 ..................................... Accommodation ...................................................................................... 2 6 ..................... 812240 ..................................... Screw ...................................................................................................... 2 7 ..................... 811799 ..................................... Bush ........................................................................................................ 4 8 ..................... 811800 ..................................... String Guard ............................................................................................ 4 9 ..................... 811802 ..................................... Wheel ...................................................................................................... 2 10 .................... 050008-082 .............................. Nut .......................................................................................................... 2 11 .................... 050005-032 .............................. Screw ...................................................................................................... 8
811804 ..................................... Accommodation Assembly (inclusive 1-5) .............................................. 2 811805 ..................................... Caster Wheel Assembly (inclusive 1-10) ................................................ 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-1.5-3400
17
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Printed in Germany
18M1.0-0000-00018
SECTION 2
Printed in Germany
19
TUBE/HOSE LAYOUT Part 1-2
31
1
28 7 31
26
35 29 34 2
9
30 5
27 37
32
10
36 4 5
33 9
44
6
38
10
3
5 Power Unit
19
21 18
26 39 42
8
20
17 25
40 22 43 24 16 42
23
15 13
14
12
41
11
MP-3400-020 MP-2.1-3400
20M1.0-0000-00020
MP-WD2300S-GB 02/05 • Printed in Germany
TUBE/HOSE LAYOUT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ........................................................................ Cylinder (see Section 8.4) ...................................................................... 1 2 ..................... 064004-004 .............................. Adaptor ................................................................................................... 1 3 ..................... 813634 ..................................... Tube ........................................................................................................ 1 4 ..................... 050067-022 .............................. Screw ...................................................................................................... 1 5 ..................... 803927-003 .............................. Clamp ...................................................................................................... 3 6 ..................... 050009-018 .............................. Washer ................................................................................................... AR 7 ..................... 813632 ..................................... Hose ....................................................................................................... 1 052084-009 .............................. Spiral Hose ............................................................................................. 1 8 ..................... 813633 ..................................... Tube ........................................................................................................ 1 9 ..................... 050003-031 .............................. Screw ...................................................................................................... 2 10 .................... 050068-003 .............................. Nut .......................................................................................................... 2 11 .................... 815262 ..................................... Hose ....................................................................................................... 1 12 .................... 064071-001 .............................. T-Connector ............................................................................................ 1 13 .................... 064065-002 .............................. Elbow ...................................................................................................... 1 14 .................... 810017 ..................................... Test Port .................................................................................................. 1 15 .................... 050011-017 .............................. Seal ......................................................................................................... 1 16 .................... 810059 ..................................... Pressure Switch ..................................................................................... 1 17 .................... 815452 ..................................... Valve Assembly (included 18 & 19) ........................................................ 1 18 .......................... 809687 ..................................... Solenoid Valve ................................................................................... 1 809688 ..................................... Coil .................................................................................................... 1 19 .......................... 809686 ..................................... Solenoid Valve ................................................................................... 1 809688 ..................................... Coil .................................................................................................... 1 20 .................... 813654 ..................................... Bracket ................................................................................................... 1 21 .................... 050007-014 .............................. Screw ...................................................................................................... 2 22 .................... 050008-015 .............................. Nut .......................................................................................................... 2 23 .................... 050025-008 .............................. Screw ...................................................................................................... 2 24 .................... 050073-003 .............................. Spring Nut ............................................................................................... 2 25 .................... 050068-003 .............................. Nut .......................................................................................................... 2 26 .................... 064061-002 .............................. Elbow ...................................................................................................... 2 27 .................... 815261 ..................................... Tube ........................................................................................................ 1 28 .................... 814924 ..................................... Valve Assembly ...................................................................................... 1 809689 ..................................... Solenoid Valve ................................................................................... 1 809688 ..................................... Coil .................................................................................................... 1 29 .................... 053062-001 .............................. Adaptor ................................................................................................... 1 30 .................... 054174-001 .............................. Elbow ...................................................................................................... 1 31 .................... 811845-001 .............................. Motor Assembly ...................................................................................... 1 811845-300 .............................. Motor Brush Kit ................................................................................. 1 811845-301 .............................. Motor Brush Holder & Brush Kit ........................................................ 1 811845-101 .............................. Headband .......................................................................................... 1 32 .................... 811845-100 .............................. Motor Coupler ......................................................................................... 1 33 .................... 809678 ..................................... Pump & Flange ....................................................................................... 1 34 .................... 809700 ..................................... Check Valve ............................................................................................ 1 35 .................... 805280 ..................................... Relief Valve ............................................................................................. 1 36 .................... 809721 ..................................... O-Ring .................................................................................................... 2 37 .................... 809683 ..................................... Proportional Valve Assembly .................................................................. 1 809684 ..................................... Coil .................................................................................................... 1 38 .................... 809685 ..................................... Screw ...................................................................................................... 4 39 .................... 809724 ..................................... Suction Line Assembly ........................................................................... 1 40 .......................... 809681 ..................................... O-Ring ............................................................................................... 1 41 .................... 809679 ..................................... Tank Assembly (include 40 & 42) ........................................................... 1 42 .......................... 809682 ..................................... Elbow + Filler Cap ............................................................................. 1 43 .................... 815264 ..................................... Filler Sleeve ............................................................................................ 1 44 .................... 050003-043 .............................. Screw ...................................................................................................... 2
815451 ..................................... Hydraulic Power Pack Assembly (included 31 - 42) ............................... 1 053001-003 .............................. Hydraulic Oil ........................................................................................... AR 053001-009 .............................. Hydraulic Oil (Freezer/Corrosion) ........................................................... AR
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-2.1-3400
21
TUBE/HOSE LAYOUT Part 2-2 6
6
3
4
7 8 9
4
10
3 8
7
9 5 11 Power Unit
2
14 15
5
12
13
16
1
MP-3400-022 MP-2.1-3400
22M1.0-0000-00022
MP-WD2300S-GB 02/05 • Printed in Germany
TUBE/HOSE LAYOUT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 064071-001 .............................. T-Connector ............................................................................................ 1 2 ..................... 815263 ..................................... Hose ....................................................................................................... 1 3 ..................... 064061-002 .............................. Elbow ...................................................................................................... 2 4 ........................................................................ Cylinder (see Section 8.4) ...................................................................... 2 5 ..................... 805704 ..................................... Clamp ...................................................................................................... 2 6 ..................... 050000-027 .............................. Pin ........................................................................................................... 2 7 ..................... 064009-002 .............................. T-Connector ............................................................................................ 2 8 ..................... 810017 ..................................... Test Port .................................................................................................. 2 9 ..................... 050011-017 .............................. Seal ......................................................................................................... 2 10 .................... 810059 ..................................... Pressure Switch ..................................................................................... 1 11 .................... 815453 ..................................... Pressure Switch ..................................................................................... 1 12 .................... 054165-013 .............................. Hose ....................................................................................................... 1 13 .................... 054160-004 .............................. Adaptor ................................................................................................... 1 14 .................... 807989 ..................................... Bracket ................................................................................................... 1 15 .................... 050067-022 .............................. Screw ...................................................................................................... 1 16 .................... 815260 ..................................... Tube ........................................................................................................ 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-2.1-3400
23
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Printed in Germany
24M1.0-0000-00024
SECTION 3
Printed in Germany
25
DRIVE UNIT
1
27 Power Unit
2
26
3
4
19
A
12 5 9
10
11
21
4 11
7/C
10 12
8 13
8
9
24
20
25 22 23
16
18
7/B
A
6
17 17 18
16
14
13
15
MP-3400-007 MP-3.0-3400
26M1.0-0000-00026
MP-WD2300S-GB 02/05 • Printed in Germany
DRIVE UNIT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 050006-075 .............................. Screw ...................................................................................................... 2 2 ..................... 050008-065 .............................. Nut .......................................................................................................... 2 3 ..................... 807255 ..................................... Spinner ................................................................................................... 1 4 ..................... 807243 ..................................... Pin ........................................................................................................... 8 5 ..................... 807274 ..................................... Spring ..................................................................................................... 4 6 ..................... 807256 ..................................... Cage ....................................................................................................... 1 7 ..................... N/A ........................................... Ledge ...................................................................................................... 2 8 ..................... 050067-024 .............................. Screw ...................................................................................................... 4 9 ..................... 810584 ..................................... Sleeve Nut .............................................................................................. 4 10 .................... 050008-026 .............................. Nut .......................................................................................................... 4 11 .................... 050017-019 .............................. Screw ...................................................................................................... 4 12 .................... 054011-007 .............................. Grease Nipple ......................................................................................... 2 13 .................... 808473 ..................................... Plate ........................................................................................................ 4 14 .................... 050017-013 .............................. Screw ...................................................................................................... 2 15 .................... 811697 ..................................... Sheet ....................................................................................................... 1 16 .................... 811698 ..................................... Sheet ....................................................................................................... 2 17 .................... 050009-003 .............................. Washer ................................................................................................... 4 18 .................... 050008-001 .............................. Nut .......................................................................................................... 4 19 .................... 807657 ..................................... Drive Unit Assembly (see next Page’s) ................................................... 1 20 .................... 050005-044 .............................. Screw ...................................................................................................... 2 21 .................... 807588 ..................................... Stop ......................................................................................................... 2 22 .................... 050068-004 .............................. Nut .......................................................................................................... 2 23 .................... 805961-001 .............................. Drive Tyre (Vulkollan) .............................................................................. 1 805961-002 .............................. Drive Tyre (Rubber) ................................................................................. 1 24 .................... 050062-002 .............................. Nut .......................................................................................................... 5 25 .................... 050006-054 .............................. Screw ...................................................................................................... 5 053050-006 .............................. Adhesive ................................................................................................. AR 26 .................... 804676-003 .............................. Brake Assembly (see Section 5) ............................................................ 1 27 .................... 050005-082 .............................. Screw ...................................................................................................... 3 050009-012 .............................. Washer ................................................................................................... 3
7/B ................... 807277-001 .............................. Ledge Assembly (included 7, 9, 12, 14) .................................................. 1 7/C ................... 807277-002 .............................. Ledge Assembly (included 7, 9, 12, 14) .................................................. 1
053002-001 .............................. Grease .................................................................................................... AR 053002-005 .............................. Grease (Freezer/Corrosion) .................................................................... AR
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-3.0-3400
27
GEARBOX
M1558 MP-3.1-3400
28M1.0-0000-00028
MP-WD2300S-GB 02/05 • Printed in Germany
GEARBOX INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 807658 ..................................... Drive Unit ................................................................................................ 1 1 ........................... 805161 ..................................... Turntable ............................................................................................ 1 2 ........................... 805162 ..................................... Transmission Housing ....................................................................... 1 805163 ..................................... Screw ................................................................................................ 1 3 ........................... 805164 ..................................... Washer .............................................................................................. 11 4 ........................... 805165 ..................................... Screw ................................................................................................ 2 5 ........................... 805166 ..................................... Screw ................................................................................................ 9 6 ........................... 805167 ..................................... Gear .................................................................................................. 1 7 ........................... 805168 ..................................... Shim (0,1/0,3/0,5mm) ........................................................................ 1 805169 ..................................... Shim (0,15mm) .................................................................................. 1 8 ........................... 805170 ..................................... Bearing .............................................................................................. 1 9 ........................... 805171 ..................................... Bearing .............................................................................................. 1 10 .......................... 805172 ..................................... Gear .................................................................................................. 1 11 .......................... 805173 ..................................... Nut ..................................................................................................... 1 12 .......................... 805174 ..................................... Gear .................................................................................................. 1 13 .......................... 805175 ..................................... Bushing ............................................................................................. 1 14 .......................... 805176 ..................................... Shim (0,1/0,3/0,5mm) ........................................................................ 1 805177 ..................................... Shim (0,15mm) .................................................................................. 1 15 .......................... 805178 ..................................... Bearing .............................................................................................. 1 16 .......................... 805179 ..................................... Ring, Retainig .................................................................................... 1 17 .......................... 805180 ..................................... Seal ................................................................................................... 1 18 .......................... 805181 ..................................... Wheel Shaft ....................................................................................... 1 19 .......................... 805182 ..................................... Stud Wheel ........................................................................................ 5 20 .......................... 805183 ..................................... Bearing .............................................................................................. 1 21 .......................... 805184 ..................................... Shim .................................................................................................. 1 22 .......................... 805185 ..................................... Washer .............................................................................................. 1 23 .......................... 805186 ..................................... Screw ................................................................................................ 1 24 .......................... 805187 ..................................... O-Ring ............................................................................................... 1 25 .......................... 805188 ..................................... Gearbox Cover .................................................................................. 1 805189 ..................................... Screw ................................................................................................ 8 805190 ..................................... Washer .............................................................................................. 8 805191 ..................................... Magnetic Screw ................................................................................ 1 805192 ..................................... O-Ring ............................................................................................... 1
053002-004 .............................. Transmission Oil ..................................................................................... AR 053002-009 .............................. Transmission Oil (Freezer/Corrosion) ..................................................... AR
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-3.1-3400
29
DRIVE MOTOR
M1557 MP-3.2-3400
30M1.0-0000-00030
MP-WD2300S-GB 02/05 • Printed in Germany
DRIVE MOTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 807659 ..................................... Drive Motor ............................................................................................. 1 1 ........................... 805193 ..................................... Ring Retaining ................................................................................... 2 2 ........................... 805194 ..................................... Bushing ............................................................................................. 1 3 ........................... 805195 ..................................... Washer .............................................................................................. 1 4 ........................... 805196 ..................................... Motor End Cover ............................................................................... 1 5 ........................... 805197 ..................................... Washer .............................................................................................. 8 6 ........................... 805198 ..................................... Screw ................................................................................................ 8 7 ........................... 805199 ..................................... Headband .......................................................................................... 1 8 ........................... 805200 ..................................... Brush Box ......................................................................................... 1 9 ........................... 805201 ..................................... Screw ................................................................................................ 2 10 .......................... 805202 ..................................... Nut ..................................................................................................... 2 11 .......................... 805203 ..................................... Brush ................................................................................................. 4 12 .......................... 805204 ..................................... Washer .............................................................................................. 1 13 .......................... 805205 ..................................... Bearing Ball ....................................................................................... 1 14 .......................... 805206 ..................................... Ring Retaining ................................................................................... 1 15 .......................... 805207 ..................................... Field Coil ........................................................................................... 1 16 .......................... 805208 ..................................... Pole Shoe .......................................................................................... 1 17 .......................... 805209 ..................................... Armature ........................................................................................... 1 18 .......................... 805210 ..................................... Key .................................................................................................... 1 19 .......................... 805211 ..................................... Woodruff Key ..................................................................................... 1 20 .......................... 805212 ..................................... Seal ................................................................................................... 1 21 .......................... 805213 ..................................... Ring Retaining ................................................................................... 1 22 .......................... 805214 ..................................... Bearing Ball ....................................................................................... 1 23 .......................... 805215 ..................................... Bushing ............................................................................................. 1 24 .......................... 805216 ..................................... O-Ring ............................................................................................... 1 25 .......................... 805217 ..................................... Ring Retaining ................................................................................... 1 26 .......................... 805218 ..................................... Nut ..................................................................................................... 1 27 .......................... 805219 ..................................... Motor Housing ................................................................................... 1 805220 ..................................... Insulating Paper ................................................................................. 1 28 .......................... 805221 ..................................... Washer .............................................................................................. 8 29 .......................... 805222 ..................................... Screw ................................................................................................ 8 30 .......................... 805223 ..................................... Terminal Strip .................................................................................... 2 31 .......................... 805224 ..................................... Screw ................................................................................................ 4 32 .......................... 805225 ..................................... Washer .............................................................................................. 8 33 .......................... 805226 ..................................... Nut ..................................................................................................... 4 34 .......................... 805227 ..................................... Bushing ............................................................................................. 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-3.2-3400
31
KNUCKLE 7
9
8
7 11 12
10 20
6
13
3
4 2
5
14
1 18
15 16
17
19
MP-3400-008 MP-3.3-3400
32M1.0-0000-00032
MP-WD2300S-GB 02/05 • Printed in Germany
KNUCKLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 807512 ..................................... Knuckle (Base) ....................................................................................... 1 2 ..................... 805943 ..................................... Knuckle ................................................................................................... 1 3 ..................... 050005-023 .............................. Screw ...................................................................................................... 4 4 ..................... 803619-001 .............................. Switch ..................................................................................................... 1 803310 ..................................... Actuator .................................................................................................. 1 5 ..................... 050008-004 .............................. Nut .......................................................................................................... 2 6 ..................... 050004-034 .............................. Screw ...................................................................................................... 2 7 ..................... 803353 ..................................... Spacer .................................................................................................... 2 8 ..................... 803013 ..................................... Spring ..................................................................................................... 2 9 ..................... 808039-001 .............................. Axle ......................................................................................................... 1 808039-002 .............................. Axle (Freezer/Corrosion) ........................................................................ 1 10 .................... 050000-015 .............................. Roll Pin ................................................................................................... 1 11 .................... 803651 ..................................... Damper ................................................................................................... 1 12 .................... 050005-002 .............................. Screw ...................................................................................................... 2 13 .................... 807515 ..................................... Cover ...................................................................................................... 1 14 .................... 050003-020 .............................. Screw ...................................................................................................... 2 15 .................... 045234 ..................................... Cable Protection ..................................................................................... 1 16 .................... 807561 ..................................... Plate ........................................................................................................ 1 17 .................... 050005-011 .............................. Screw ...................................................................................................... 2 18 .................... 050005-082 .............................. Screw ...................................................................................................... 3 19 .................... 050005-080 .............................. Screw ...................................................................................................... 3 20 .................... 050009-021 .............................. Washer (0,5 mm) .................................................................................... AR 050009-022 .............................. Washer (1,0 mm) .................................................................................... AR 050009-023 .............................. Washer (1,5 mm) .................................................................................... AR
808906 ..................................... Knuckle Assembly (included 2, 4, 5, 6, 11, 12) ....................................... 1
053002-001 .............................. Grease .................................................................................................... AR 053002-005 .............................. Grease (Freezer/Corrosion) .................................................................... AR
not illustrated 061002-005 .............................. Clamp ...................................................................................................... 1 050006-014 .............................. Screw ...................................................................................................... 1 050068-001 .............................. Nut .......................................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-3.3-3400
33
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Printed in Germany
34M1.0-0000-00034
SECTION 4
Printed in Germany
35
ELECTRICAL PARTS
M1610 MP-4.0-3400
36M1.0-0000-00036
MP-WD2300S-GB 02/05 • Printed in Germany
ELECTRICAL PARTS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 803450-001 .............................. Socket Housing 2 way ............................................................................ AR 803450-002 .............................. Socket Housing 4 way ............................................................................ AR 803450-003 .............................. Socket Housing 6 way ............................................................................ AR 803450-004 .............................. Socket Housing 8 way ............................................................................ AR 803450-014 .............................. Socket Housing 16 way .......................................................................... AR 2 ..................... 803450-010 .............................. Socket Insert AWG 18 ............................................................................ AR 803450-011 .............................. Socket Insert AWG 24 ............................................................................ AR 3 ..................... 803450-005 .............................. Socket Housing 2 way ............................................................................ AR 803450-006 .............................. Socket Housing 4 way ............................................................................ AR 803450-007 .............................. Socket Housing 6 way ............................................................................ AR 803450-008 .............................. Socket Housing 8 way ............................................................................ AR 803450-015 .............................. Socket Housing 10 way .......................................................................... AR 803450-009 .............................. Socket Housing 12 way .......................................................................... AR 116851 ..................................... Socket Housing 16 way .......................................................................... AR 803450-013 .............................. Socket Housing 24 way .......................................................................... AR 4 ..................... 116858 ..................................... Socket Insert AWG 18 ............................................................................ AR 803450-012 .............................. Socket Insert AWG 24 ............................................................................ AR 5 ..................... 803450-016 .............................. Socket Housing 3 way ............................................................................ AR 803450-017 .............................. Socket Housing 6 way ............................................................................ AR 803450-018 .............................. Socket Housing 8 way ............................................................................ AR 6 ..................... 803450-013 .............................. Socket Insert AWG 18 ............................................................................ AR TOOLS (not shown) 117615 ..................................... Extaction ................................................................................................. 1 117636 ..................................... Crimping .................................................................................................. 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-4.0-3400
37
ELECTRICAL PARTS Part 1-2
1
11
13
2
17
16
12 9 11 5
15
8
4
14 10 24 18
23
6 20
3 7
18
19
22
20 18 25
29
26
18 28 21
34
36
37
39
30
27
38 45
32 42
41
40 46
35
41
33
40
31
43 44
MP-3400-018 MP-4.1-3400
38M1.0-0000-00038
MP-WD2300S-GB 02/05 • Printed in Germany
ELECTRICAL PARTS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 050006-024 .............................. Screw ...................................................................................................... 2 050009-013 .............................. Washer ................................................................................................... 2 2 ..................... 816050 ..................................... Module .................................................................................................... 1 3 ..................... 813659 ..................................... Plate ........................................................................................................ 1 4 ..................... 050008-015 .............................. Nut .......................................................................................................... 2 050073-002 .............................. Spring Nut ............................................................................................... 2 5 ..................... 050006-011 .............................. Screw ...................................................................................................... 2 050009-007 .............................. Washer ................................................................................................... 2 6 ..................... 805818 ..................................... Spacer .................................................................................................... 2 7 ..................... 807549 ..................................... Plate ........................................................................................................ 1 8 ..................... 050067-023 .............................. Screw ...................................................................................................... 2 9 ..................... 065004-006 .............................. Grommet ................................................................................................. 1 10 .................... 050025-015 .............................. Screw ...................................................................................................... 1 11 .................... 050082-001 .............................. Washer ................................................................................................... 2 12 .................... 061002-006 .............................. Clamp ...................................................................................................... 1 13 .................... 050008-008 .............................. Nut .......................................................................................................... 1 14 .................... 050005-003 .............................. Screw ...................................................................................................... 2 15 .................... 131011 ..................................... Diode Block ............................................................................................. 1 16 .................... 050008-001 .............................. Nut .......................................................................................................... 2 17 .................... 050025-015 .............................. Screw ...................................................................................................... 2 18 .................... 815757 ..................................... Controller ................................................................................................ 1 053051-008 .............................. Heate Paste ............................................................................................ AR 19 .................... 050068-001 .............................. Nut .......................................................................................................... 4 20 .................... 052065-001 .............................. Power Cable ............................................................................................ 2 21 .................... 052065-058 .............................. Power Cable ............................................................................................ 1 22 .................... 052065-039 .............................. Power Cable ............................................................................................ 1 23 .................... 807636-001 .............................. Fieldcable ................................................................................................ 1 24 .................... 807636-002 .............................. Fieldcable ................................................................................................ 1 25 .................... 813661 ..................................... Plate ........................................................................................................ 1 26 .................... 050071-035 .............................. Screw ...................................................................................................... 2 27 .................... 050004-010 .............................. Screw ...................................................................................................... 4 28 .................... 807649 ..................................... Plate ........................................................................................................ 1 29 .................... 805752 ..................................... Fuse Holder ............................................................................................ 2 30 .................... 805751-001 .............................. Fuse ........................................................................................................ 1 805751-002 .............................. Fuse (Freezer/Corrosion) ....................................................................... 1 31 ....................................................................... Contactor (see section 4.4) ..................................................................... 2 32 .................... 050004-038 .............................. Screw ...................................................................................................... 4 33 .................... 052065-059 .............................. Power Cable ............................................................................................ 1 34 .................... 805824 ..................................... Fuse Holder ............................................................................................ 2 35 .................... 050004-022 .............................. Screw ...................................................................................................... 4 36 .................... 050009-016 .............................. Washer ................................................................................................... 4 37 .................... 050068-001 .............................. Nut .......................................................................................................... 4 38 .................... 812284 ..................................... Bus Bar ................................................................................................... 1 39 .................... 052051-020 .............................. Power Cable (SBE 160) .......................................................................... 1 052051-060 .............................. Power Cable (LB DIN 43589) .................................................................. 1 40 .................... 050008-051 .............................. Nut .......................................................................................................... 8 41 .................... 054152-003 .............................. Washer ................................................................................................... 8 42 .................... 802816-005 .............................. Fuse ........................................................................................................ 2 43 .................... 052065-014 .............................. Power Cable ............................................................................................ 1 44 .................... 052065-024 .............................. Power Cable ............................................................................................ 1 45 .................... 816177 ..................................... Hydraulic Control Module ........................................................................ 1 46 .................... 050007-009 .............................. Screw ...................................................................................................... 2
not illustrated 813845 ..................................... Main Harness .......................................................................................... 1 061002-009 .............................. Clamp ...................................................................................................... 2 050025-015 .............................. Screw ...................................................................................................... 2 050068-001 .............................. Nut .......................................................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-4.1-3400
39
ELECTRICAL PARTS Part 2-2 4
1
5 6
3 7 2
9 10
8 17 16
15
Power Unit
18 12 14 13
OuterMast 22
23
11 19
21
20
MP-3400-019 MP-4.1-3400
40M1.0-0000-00040
MP-WD2300S-GB 02/05 • Printed in Germany
ELECTRICAL PARTS INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 050067-012 .............................. Screw ...................................................................................................... 2 2 ..................... 815446 ..................................... Bracket ................................................................................................... 1 3 ..................... 050004-034 .............................. Screw (Lift Height 1700 mm) ................................................................... 2 050004-035 .............................. Screw (Lift Height 2100 mm) ................................................................... 2 4 ..................... 803619-001 .............................. Switch ..................................................................................................... AR 803310 ..................................... Actuator .................................................................................................. AR 5 ..................... 050008-004 .............................. Nut .......................................................................................................... 2 6 ..................... 815447 ..................................... Cover ...................................................................................................... 1 7 ..................... 050071-012 .............................. Screw ...................................................................................................... 2 8 ..................... 815448-001 .............................. Tube (Lift Height 1700 mm) ..................................................................... 1 815448-002 .............................. Tube (Lift Height 2100 mm) ..................................................................... 1 9 ..................... 050009-054 .............................. Washer ................................................................................................... 2 10 .................... 050068-003 .............................. Nut .......................................................................................................... 2 11 .................... 050025-004 .............................. Screw ...................................................................................................... 2 12 .................... 805757 ..................................... Bracket ................................................................................................... 1 13 .................... 050073-002 .............................. Spring Nut ............................................................................................... 2 14 .................... 050068-002 .............................. Nut .......................................................................................................... 2 15 .................... 050004-032 .............................. Screw ...................................................................................................... 2 16 .................... 805864 ..................................... Switch ..................................................................................................... 1 808032 ..................................... Switch (Freezer/Corrosion) ..................................................................... 1 17 .................... 803310 ..................................... Actuator .................................................................................................. 1 18 .................... 050008-004 .............................. Nut .......................................................................................................... 2 19 .................... 050071-035 .............................. Screw ...................................................................................................... 2 20 .................... 813658 ..................................... Bracket ................................................................................................... 1 21 .................... 050005-003 .............................. Screw ...................................................................................................... 4 053050-006 .............................. Adhesive ................................................................................................. AR 22 .................... 806895-003 .............................. Fan Assembly ......................................................................................... 1 062007-021 .............................. Connector ......................................................................................... 2 803448-003 .............................. Insulation ........................................................................................... 2 23 .................... 050008-001 .............................. Nut .......................................................................................................... 4
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-4.1-3400
41
CONTACTOR
6
1
5
4
2
3
MP-3300-002 MP-4.4-3400
42M1.0-0000-00042
MP-WD2300S-GB 02/05 • Printed in Germany
CONTACTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 802820 ..................................... Contactor ................................................................................................ 2 1 ........................... 803689 ..................................... Contact .............................................................................................. 4 2 ........................... 803690 ..................................... Movable contact ................................................................................ 2 3 ........................... 803691 ..................................... Coil .................................................................................................... 2 4 ........................... 803692-001 .............................. Spring ................................................................................................ 2 5 ........................... 803693 ..................................... Cover ................................................................................................ 2 6 ........................... 803694 ..................................... Screw ................................................................................................ 4
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-4.4-3400
43
CONTROL HANDLE Part 1-2
4 19 3
18
16
11 15
18 17
12 17 14 16 9
8 6
8 8
7 4
14 8
13
6 8 7 12 4 10 5
1
2
2
MP-3130-0405 MP-4.5-3400
44M1.0-0000-00044
MP-WD2300S-GB 02/05 • Printed in Germany
CONTROL HANDLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 811913-017-01 ......................... Control Handle Assembly ....................................................................... 1 811913-017-02 ......................... Control Handle Assembly (Freezer/Corrosion) ....................................... 1 1 ........................... 812255-001 .............................. Tiller .................................................................................................. 1 2 ........................... 051058-001 .............................. Bushing ............................................................................................. 2 3 ........................... 813865 ..................................... Tiller Harness .................................................................................... 1 4 ........................... 812894-002 .............................. Screw ................................................................................................ 1 5 ........................... 808986 ..................................... Lower Shell ........................................................................................ 1 6 ........................... 792940 ..................................... U-Nut Retainer .................................................................................. 2 7 ........................... 812893-003 .............................. Screw ................................................................................................ 2 8 ........................... 812893-001 .............................. Screw ................................................................................................ 6 9 ........................... 808985 ..................................... Upper Shell ........................................................................................ 1 10 .......................... 808987-002 .............................. Handgrip ............................................................................................ 1 11 .......................... 808987-001 .............................. Handgrip ............................................................................................ 1 12 .......................... 812894-005 .............................. Screw ................................................................................................ 2 13 .......................... 811932-002 .............................. Horn Switch HNS1 ............................................................................ 1 811931 ..................................... Horn Wiring ........................................................................................ 1 14 .......................... 810336 ..................................... Plug ................................................................................................... 2 15 .......................... 811932-001 .............................. Horn Switch HNS2 ............................................................................ 1 16 .......................... 814286 ..................................... Nut ..................................................................................................... 2 17 .......................... 814287 ..................................... Washer .............................................................................................. 2 18 .......................... 812893-004 .............................. Screw ................................................................................................ 2 19 ............................................................................. Contorl Handle Cap (see next Page) ................................................. 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-4.5-3400
45
CONTROL HANDLE Part 2-2 43
41
2
42 43
39 37 38
37
38 1
40
39 2 38 38
25
35
40 36
9
23
27 30 26 29
28
31 26
24
20
19 32
10
27 22
9
33
8 21 24
23
5
9
15 9
7 6
14
9
18
16 34
17 18
13 11 9
3 4
12
9 MP-3400-015
MP-4.5-3400
46M1.0-0000-00046
MP-WD2300S-GB 02/05 • Printed in Germany
CONTROL HANDLE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 811949-015 .............................. Control Handle Cap Assembly ................................................................ 1 811949-016 .............................. Control Handle Cap Assembly (Freezer/Corrosion) ............................... 1 1 ........................... 808951-004 .............................. Switch Cover ..................................................................................... 1 2 ........................... 812893-002 .............................. Screw ................................................................................................ 2 3 ........................... 810328 ..................................... Support ............................................................................................. 1 4 ........................... 812894-002 .............................. Screw ................................................................................................ 2 5 ........................... 811935 ..................................... Micro-Switch SAS ............................................................................. 1 6 ........................... 803469-018 .............................. Screw ................................................................................................ 2 7 ........................... 051057-026 .............................. Spring ................................................................................................ 4 8 ........................... 811936 ..................................... Button Bridge ..................................................................................... 1 9 ........................... 803469-017 .............................. Screw ................................................................................................ 13 10 .......................... 808992 ..................................... Button ................................................................................................ 1 11 .......................... 812941 ..................................... Main PC Board .................................................................................. 1 812272 ..................................... Main PC Board (Freezer/Corrosion) .................................................. 1 12 .......................... 812942-002 .............................. Hydraulic PC Board (included RAS, LOS1 & LOS2) ........................ 1 812273-002 .............................. Hydraulic PC Board (included RAS, LOS1 & LOS2/Freezer/C.) ...... 1 13 .......................... 811941 ..................................... Fast/Slow Switch HSS ...................................................................... 1 812877 ..................................... Fast/Slow Switch HSS (Freezer/Corrosion) ...................................... 1 14 .......................... 808990 ..................................... Lower Cover ...................................................................................... 1 15 .......................... 810332 ..................................... Support ............................................................................................. 1 16 .......................... 051057-021 .............................. Spring ................................................................................................ 1 17 .......................... 811940 ..................................... Shaft .................................................................................................. 1 18 .......................... 050012-075 .............................. Retaining Ring ................................................................................... 2 19 .......................... 810331 ..................................... Support ............................................................................................. 1 20 .......................... 811939 ..................................... Shaft .................................................................................................. 1 21 .......................... 808989 ..................................... Lift Cover ........................................................................................... 1 22 .......................... 051057-023 .............................. Spring ................................................................................................ 1 23 .......................... 812894-004 .............................. Screw ................................................................................................ 2 24 .......................... 803469-023 .............................. Screw ................................................................................................ 2 25 .......................... 808993-001 .............................. Thumbwheel ...................................................................................... 1 26 .......................... 050012-076 .............................. Retaining Ring ................................................................................... 2 27 .......................... 810335 ..................................... Bushing ............................................................................................. 2 28 .......................... 813533 ..................................... Traction Potentiometer POT ............................................................... 1 813534 ..................................... Traction Potentiometer POT Assembly (Freezer/Corrosion) .............. 1 812315 ...................................... Heater .......................................................................................... 1 803469-021 ............................... Screw .......................................................................................... 2 29 .......................... 810333 ..................................... Spring Activator ................................................................................. 1 30 .......................... 811937 ..................................... Shaft .................................................................................................. 1 31 .......................... 812884 ..................................... Spring ................................................................................................ 1 32 .......................... 808993-002 .............................. Thumbwheel ...................................................................................... 1 33 .......................... 051057-028 .............................. Spring ................................................................................................ 1 34 .......................... 051057-022 .............................. Spring ................................................................................................ 1 35 .......................... 812879 ..................................... Bracket .............................................................................................. 1 36 .......................... 803469-020 .............................. Screw ................................................................................................ 4 37 .......................... 815307 ..................................... Stop ................................................................................................... 2 38 .......................... 803469-019 .............................. Screw ................................................................................................ 4 39 .......................... 812366 ..................................... Bracket .............................................................................................. 2 40 .......................... 812895 ..................................... Switch ............................................................................................... 1 41 .......................... 815059-001 .............................. Cap .................................................................................................... 1 42 .......................... 815059-002 .............................. Cap .................................................................................................... 1 43 .......................... 050052-005 .............................. Shaft .................................................................................................. 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-4.5-3400
47
EMERGENCY DISCONNECT/BATTERY CONNECTOR
3 4
Forke Carriage Frame 2
10
1
6
9
5
7
8
MP-3400-017 MP-4.7-3400
48M1.0-0000-00048
MP-WD2300S-GB 02/05 • Printed in Germany
EMERGENCY DISCONNECT/BATTERY CONNECTOR INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
SBE 160 1 ..................... 050005-012 .............................. Screw ...................................................................................................... 4 2 ..................... 045239-001-01 ......................... Emergency Disconnect ........................................................................... 1 3 ..................... 805852 ..................................... Battery Connector ................................................................................... 1 4 ..................... 050068-002 .............................. Nut .......................................................................................................... 4 5 ..................... 050068-002 .............................. Nut .......................................................................................................... 2 6 ..................... 803673 ..................................... Battery Connector ................................................................................... 1 7 ..................... 052051-020 .............................. Power Cable + ........................................................................................ 1 8 ..................... 052051-018 .............................. Power Cable - ......................................................................................... 1 9 ..................... 050008-015 .............................. Nut .......................................................................................................... 4 10 .................... 050003-028 .............................. Screw ...................................................................................................... 2
805856-001 .............................. Emergency Disconnect Assembly (included 1 - 4) ................................. 1 815766 ..................................... Battery Connector Assembly (included 6 - 8) ......................................... 1
LB DIN 43589 1 ..................... 050007-010 .............................. Screw ...................................................................................................... 2 2 ..................... 045239-001-02 ......................... Emergency Disconnect ........................................................................... 1 3 ..................... 805853 ..................................... Battery Connector ................................................................................... 1 4 ..................... 050008-015 .............................. Nut .......................................................................................................... 2 5 ..................... 050068-002 .............................. Nut .......................................................................................................... 2 6 ..................... 803546-001 .............................. Battery Connector ................................................................................... 1 7 ..................... 052051-060 .............................. Power Cable + ........................................................................................ 1 8 ..................... 052051-013 .............................. Power Cable - ......................................................................................... 1 10 .................... 050003-028 .............................. Screw ...................................................................................................... 2
805856-002 .............................. Emergency Disconnect Assembly (included 1 - 4) ................................. 1 815765 ..................................... Battery Connector Assembly (included 6 - 8) ......................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-4.7-3400
49
INSTRUMENT
1
2
Cover 3
4
5
Power Unit 6
7
MP-3400-014 MP-4.9-3400
50M1.0-0000-00050
MP-WD2300S-GB 02/05 • Printed in Germany
INSTRUMENT INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 115478 ..................................... Lens ........................................................................................................ 1 2 ..................... 802833 ..................................... Instrument ............................................................................................... 1 3 ..................... 804774 ..................................... O-Ring .................................................................................................... 1 4 ..................... 050025-004 .............................. Screw ...................................................................................................... 2 5 ..................... 807769 ..................................... Bracket ................................................................................................... 1 6 ..................... 050073-002 .............................. Spring Nut ............................................................................................... 2 7 ..................... 050068-002 .............................. Nut .......................................................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-4.9-3400
51
HORN
7 6 5
4
3
2
Power Unit
1
MP-3400-016 MP-4.13-3400
52M1.0-0000-00052
MP-WD2300S-GB 02/05 • Printed in Germany
HORN INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 050008-015 .............................. Nut .......................................................................................................... 1 2 ..................... 815323 ..................................... Horn ........................................................................................................ 1 050082-001 .............................. Washer ................................................................................................... 3 050082-002 .............................. Washer ................................................................................................... 1 050082-003 .............................. Washer ................................................................................................... 1 3 ..................... 814481 ..................................... Bracket ................................................................................................... 1 4 ..................... 050006-026 .............................. Screw ...................................................................................................... 1 5 ..................... 050006-014 .............................. Screw ...................................................................................................... 1 6 ..................... 061002-005 .............................. Clamp ...................................................................................................... 1 7 ..................... 050008-008 .............................. Nut .......................................................................................................... 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-4.13-3400
53
Page intentionally left blank
Printed in Germany
54M1.0-0000-00054
SECTION 5
Printed in Germany
55
BRAKE
MP-1720-001 MP-5.6-3400
56M1.0-0000-00056
MP-WD2300S-GB 02/05 • Printed in Germany
BRAKE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 805032 ..................................... Nut .......................................................................................................... 1 2 ..................... 805026 ..................................... Locking Plate .......................................................................................... 1 3 ..................... 050005-082 .............................. Screw ...................................................................................................... 3 4 ..................... 050004-037 .............................. Screw ...................................................................................................... 1 5 ..................... 050009-004 .............................. Washer ................................................................................................... 1 6 ..................... 805043 ..................................... Nut .......................................................................................................... 1 7 ..................... 807763-002 .............................. Magnet .................................................................................................... 1 8 ..................... 050005-006 .............................. Screw ...................................................................................................... 2 9 ..................... 050008-008 .............................. Nut .......................................................................................................... 2 10 .................... 805025 ..................................... Compression spring ................................................................................ 1 11 .................... 805228-001 .............................. Pressure Block ....................................................................................... 4 12 .................... 805228-002 .............................. Compression Spring ............................................................................... 4 13 .................... 805047 ..................................... Bushing ................................................................................................... 1 14 .................... 805023 ..................................... Armature plate ........................................................................................ 1 15 .................... 807763-003-01 ......................... Hub ......................................................................................................... 1 16 .................... 807763-004 .............................. Armature ................................................................................................. 1 17 .................... 805228-003 .............................. Sleeve ..................................................................................................... 3 18 .................... 807763-001 .............................. Friction plate ............................................................................................ 1 19 .................... 803450-010 .............................. Crimp Contact ......................................................................................... 4 20 .................... 803450-002 .............................. Plug ......................................................................................................... 1 21 .................... 050009-012 .............................. Washer ................................................................................................... 3 22 .................... 811839 ..................................... Plug ......................................................................................................... 1
804676-003 .............................. Brake (included 1,2,4-20) ........................................................................ 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-5.6-3400
57
Page intentionally left blank
Printed in Germany
58M1.0-0000-00058
SECTION 7
Printed in Germany
59
MAST
22 Forke Carriage Frame 23 18 21 19 20 17 19
6 7 14 15
16
12
4
18
13
5
3
11
1 2
10 8 9
15
14
MP-3400-001 MP-7.1-3400
60M1.0-0000-00060
MP-WD2300S-GB 02/05 • Printed in Germany
MAST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 813588-*** ............................... Outer Mast (see Table) ........................................................................... 1 2 ..................... 813599-*** ............................... Inner Mast (see Table) ............................................................................ 1 3 ..................... 050067-058 .............................. Screw ...................................................................................................... 2 4 ..................... 807407 ..................................... Washer ................................................................................................... 2 5 ..................... 807323 ..................................... Shim ........................................................................................................ AR 6 ..................... 050017-023 .............................. Screw ...................................................................................................... 2 7 ..................... 813627 ..................................... Nut .......................................................................................................... 2 8 ..................... 803915-001 .............................. Shim (0.5 mm) ......................................................................................... AR 803915-002 .............................. Shim (1.0 mm) ......................................................................................... AR 803915-003 .............................. Shim (1.5 mm) ......................................................................................... AR 9 ..................... 810691 ..................................... Roller ...................................................................................................... 4 10 ....................................................................... Cylinder (see Section 8) ......................................................................... 1 11 .................... 050008-056 .............................. Nut .......................................................................................................... 2 12 .................... 802766 ..................................... Chain Tensioner ...................................................................................... 1 13 .................... 050001-023 .............................. Cotter Pin ................................................................................................ 1 14 .................... 802767-001 .............................. Chain Pin ................................................................................................ 2 15 .................... 050001-013 .............................. Cotter Pin ................................................................................................ 4 16 .................... 051061-*** ............................... Chain (see Table) ................................................................................... 1 17 .................... 050012-006 .............................. Retaining Ring ........................................................................................ 1 18 .................... 050012-009 .............................. Retaining Ring ........................................................................................ 2 19 .................... 060030-085 .............................. Washer ................................................................................................... 2 20 .................... 810669 ..................................... Chain Pulley ............................................................................................ 1 21 .................... 811467 ..................................... Axle ......................................................................................................... 1 22 .................... 816163 ..................................... Guard (Yoke) ........................................................................................... 1 23 .................... 050071-009 .............................. Screw ...................................................................................................... 2
Lift Height
Position 1
Position 2
Position 16
1700 mm
813588-001
811599-001
051061-021
2010 mm
813588-002
811599-002
051061-015 Tab001gb
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-7.1-3400
61
FORK CARRIAGE
1
4
2 3
MP-3400-004 MP-7.7-3400
62M1.0-0000-00062
MP-WD2300S-GB 02/05 • Printed in Germany
FORK CARRIAGE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 813577 ..................................... Fork Carriage .......................................................................................... 1 2 ..................... 803915-001 .............................. Shim (0.5 mm) ......................................................................................... AR 803915-002 .............................. Shim (1.0 mm) ......................................................................................... AR 803915-003 .............................. Shim (1.5 mm) ......................................................................................... AR 3 ..................... 810691 ..................................... Roller ...................................................................................................... 4 4 ..................... 050005-040 .............................. Screw ...................................................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-7.7-3400
63
MAST SAFTY SCREEN
2 3
1
OuterMast
MP-3400-003 MP-7.7-3400
64M1.0-0000-00064
MP-WD2300S-GB 02/05 • Printed in Germany
MAST SAFTY SCREEN INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 813626-001 .............................. Safty Screen (Lift Height 1700mm) ......................................................... 1 813626-002 .............................. Safty Screen (Lift Height 2010mm) ......................................................... 1 2 ..................... 050009-054 .............................. Washer ................................................................................................... 4 3 ..................... 050080-001 .............................. Nut .......................................................................................................... 4
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-7.7-3400
65
LIFT STRUCTURE 6
7
5 4 3
Forke Carriage Frame
2 1
5 4
Power Unit 11
10
14
13
5 8
11
9
Forke Carriage Frame 15
5 9
16
17 11 12
14
20
9
18 5 9
23
13 26
21
11
25 11
Forke Carriage Frame
11 24
25 26 22 24
19 23
MP-3400-005 MP-7.8-3400
66M1.0-0000-00066
MP-WD2300S-GB 02/05 • Printed in Germany
LIFT STRUCTURE INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 050067-023 .............................. Screw ...................................................................................................... 4 2 ..................... 807262 ..................................... Retainer .................................................................................................. 2 3 ..................... 050000-012 .............................. Roll Pin ................................................................................................... 2 4 ..................... 055084-008 .............................. Bushing ................................................................................................... 4 5 ..................... 054011-006 .............................. Grease Nipple ......................................................................................... 18 6 ..................... 805761-002 .............................. Link Upper .............................................................................................. 2 7 ..................... 050009-052 .............................. Washer ................................................................................................... 2 8 ..................... 805773-002-03 ......................... Link Lower .............................................................................................. 1 9 ..................... 055084-009 .............................. Bushing ................................................................................................... 20 10 .................... 807097 ..................................... Shaft ........................................................................................................ 2 11 .................... 050000-015 .............................. Roll Pin ................................................................................................... 12 12 .................... 045224 ..................................... Shaft ........................................................................................................ 2 13 .................... 045469 ..................................... Shaft ........................................................................................................ 4 14 .................... 050000-017 .............................. Roll Pin ................................................................................................... 4 15 .................... 045292-001 .............................. End Tension Bar ...................................................................................... 2 16 .................... 045482-002-37 ......................... Tension Bar ............................................................................................. 2 17 .................... 060021-019 .............................. Nut .......................................................................................................... 2 18 .................... 045292-002 .............................. End Tension Bar ...................................................................................... 2 19 .................... 813649 ..................................... Shaft ........................................................................................................ 2 20 .................... 045301-002 .............................. Riser Assembly (included 5, 9 & 21) ....................................................... 2 045301-001 .............................. Riser .................................................................................................. 2 21 .................... 804665 ..................................... Bushing ................................................................................................... 2 22 .................... 808984-001 .............................. Load Roller .............................................................................................. 4 23 .................... 806507 ..................................... Shaft ........................................................................................................ 4 24 .................... 806510 ..................................... Plate ........................................................................................................ 4 25 .................... 050009-036 .............................. Washer ................................................................................................... 4 26 .................... 050009-022 .............................. Washer ................................................................................................... AR
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-7.8-3400
67
LOAD BACKREST
1
2
2
Fork Carriage
MP-3400-011 MP-7.10-3400
68M1.0-0000-00068
MP-WD2300S-GB 02/05 • Printed in Germany
LOAD BACKREST INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 815265 ..................................... Load Backrest ......................................................................................... 1 2 ..................... 050003-050 .............................. Screw ...................................................................................................... 4
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-7.10-3400
69
Page intentionally left blank
Printed in Germany
70M1.0-0000-00070
SECTION 8
Printed in Germany
71
LIFT CYLINDER
4
2
3
2
5
1
MP-3400-021 MP-8.4-3400
72M1.0-0000-00072
MP-WD2300S-GB 02/05 • Printed in Germany
LIFT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 805840 ..................................... Lift Cylinder Assembly ............................................................................ 2 1 ........................... 805841 ..................................... Tube ................................................................................................... 2 2 ........................... 810416 ..................................... Guide Ring ........................................................................................ 4 3 ........................... 810417 ..................................... Seal ................................................................................................... 2 4 ........................... 810415 ..................................... Wiper ................................................................................................. 2 5 ........................... 805599 ..................................... Rod .................................................................................................... 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-8.4-3400
73
FREE LIFT CYLINDER
1
3 2 5 4
1 2
6 7 3
4
8
12
5 6 8 7
12
9
10 13
11 13 9 10
11
MP-3400-002 MP-8.4-3400
74M1.0-0000-00074
MP-WD2300S-GB 02/05 • Printed in Germany
FREE LIFT CYLINDER INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
0 ..................... 813609-*** ............................... Free Lift Cylinder Assembly (see Table) .................................................. 1 1 ........................... 811276 ..................................... Wiper Rod ......................................................................................... 1 2 ........................... 811280 ..................................... Rod Seal ........................................................................................... 1 3 ........................... 811321 ..................................... Cap .................................................................................................... 1 4 ........................... 054172 ..................................... Bleed Screw ...................................................................................... 1 054173 ..................................... Seal Ring ........................................................................................... 1 5 ........................... 812305 ..................................... Guide Ring ........................................................................................ 1 6 ........................... 811288 ..................................... Backring ............................................................................................ 1 7 ........................... 811284 ..................................... O-Ring ............................................................................................... 1 8 ........................... 813610-*** ................................ Rod (see Table) ................................................................................. 1 9 ........................... 811268 ..................................... Retaining Ring ................................................................................... 1 10 .......................... 811028 ..................................... Piston ................................................................................................ 1 11 .......................... 050012-009 .............................. Retaining Ring ................................................................................... 1 12 .......................... 813611-*** ................................ Tube (see Table) ................................................................................ 1 13 .......................... 811336 ..................................... Hose Burst Valve .............................................................................. 1
813820 ..................................... Seal Kit (included 1, 2, 4 - 7, 10) ............................................................. 1
Lift Height
Position 0
Position 8
Position 12
1700 mm
813609-001
813610-001
813611-001
2010 mm
813609-002
813610-002
813611-002 Tab002gb
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-8.4-3400
75
Page intentionally left blank
Printed in Germany
76M1.0-0000-00076
SECTION 9
Printed in Germany
77
PLATFORM Part 1-2
2
3
1 4
3
5
23 22
19 18
17
Power Unit
20 13 12
19
11
17
16
13
9 8
16
5
14 24
15
12
10 18
20
23 9
11 5 14
8
15
24
6 10 MP-9.0-3400
78M1.0-0000-00078
7
21
MP-3400-012 MP-WD2300S-GB 02/05 • Printed in Germany
PLATFORM INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 805932-001 .............................. Side Restraints ....................................................................................... 1 2 ..................... 807506 ..................................... Pad .......................................................................................................... 2 3 ..................... 050071-009 .............................. Screw ...................................................................................................... 4 4 ..................... 805932-002 .............................. Side Restraints ....................................................................................... 1 5 ..................... 806095 ..................................... Bearing ................................................................................................... 4 6 ..................... 807497-002 .............................. Bushing ................................................................................................... 1 7 ..................... 807497-001 .............................. Bushing ................................................................................................... 1 8 ..................... 811700 ..................................... Sheet ....................................................................................................... 2 9 ..................... 050003-010 .............................. Screw ...................................................................................................... 2 10 .................... 050000-041 .............................. Split Pin ................................................................................................... 4 11 .................... 807494 ..................................... Brake Lever ............................................................................................ 2 12 .................... 806089 ..................................... Spinner ................................................................................................... 2 13 .................... 806088 ..................................... Spring ..................................................................................................... 2 14 .................... 050017-011 .............................. Screw ...................................................................................................... 2 15 .................... 806024 ..................................... Brake Lining ............................................................................................ 2 053050-010 .............................. Adhesive ................................................................................................. AR 16 .................... 050006-054 .............................. Screw ...................................................................................................... 2 17 .................... 803619-001 .............................. Switch ..................................................................................................... 2 18 .................... 803310 ..................................... Actuator .................................................................................................. 2 19 .................... 050004-034 .............................. Screw ...................................................................................................... 4 20 .................... 050008-004 .............................. Nut .......................................................................................................... 4 21 .................... 807280-001 .............................. Cover ...................................................................................................... 1 22 .................... 807280-002 .............................. Cover ...................................................................................................... 1 23 .................... 050003-030 .............................. Screw ...................................................................................................... 4 24 .................... 050071-034 .............................. Screw ...................................................................................................... 2 050009-018 .............................. Washer ................................................................................................... 2
807503-001 .............................. Side Restraints Assembly (included 1 - 3) .............................................. 1 807503-002 .............................. Side Restraints Assembly (included 2 - 4) .............................................. 1
807493 ..................................... Brake Lever Assembly (included 11 & 15) ............................................. 2
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-9.0-3400
79
PLATFORM Part 2-2
Power Unit
28 21 29 25 19 29
20 28 22
26
17
24 16
12 5 5
11 18 27
23
8
13 25 26
9
9
10
14
6
27 7 15
2 7 3
5
4 1
MP-3400-013 MP-9.0-3400
80M1.0-0000-00080
MP-WD2300S-GB 02/05 • Printed in Germany
PLATFORM INDEX
PART NUMBER
PART NAME
NUMBER REQUIRED
1 ..................... 807582 ..................................... Platform ................................................................................................... 1 2 ..................... 807712 ..................................... Mat .......................................................................................................... 1 053050-009 .............................. Adhesive Tape ......................................................................................... AR 3 ..................... 814662 ..................................... Plug ......................................................................................................... 10 4 ..................... 806081 ..................................... Shaft ........................................................................................................ 1 5 ..................... 050000-025 .............................. Split Pin ................................................................................................... 3 6 ..................... 806082 ..................................... Cover ...................................................................................................... 1 7 ..................... 050071-034 .............................. Screw ...................................................................................................... 4 8 ..................... 806025 ..................................... Brake Ring .............................................................................................. 1 9 ..................... 806784 ..................................... Tube ........................................................................................................ 2 10 .................... 806084-002 .............................. Spring ..................................................................................................... 1 11 .................... 806085 ..................................... Spring device .......................................................................................... 1 12 .................... 050000-045 .............................. Split Pin ................................................................................................... 1 13 .................... 806084-001 .............................. Spring ..................................................................................................... 1 14 .................... 806083 ..................................... Sleeve ..................................................................................................... 1 15 .................... 050017-008 .............................. Screw ...................................................................................................... 1 16 .................... 806023 ..................................... Brake Lever ............................................................................................ 1 17 .................... 806024 ..................................... Brake Lining ............................................................................................ 1 053050-010 .............................. Adhesive ................................................................................................. AR 18 .................... 050017-011 .............................. Screw ...................................................................................................... 1 19 .................... 806089 ..................................... Spinner ................................................................................................... 1 20 .................... 806088 ..................................... Spring ..................................................................................................... 1 21 .................... 050005-037 .............................. Screw ...................................................................................................... 1 22 .................... 803619-001 .............................. Switch ..................................................................................................... 1 803310 ..................................... Actuator .................................................................................................. 1 23 .................... 050004-009 .............................. Screw ...................................................................................................... 2 24 .................... 050008-004 .............................. Nut .......................................................................................................... 2 25 .................... 806094 ..................................... Bearing ................................................................................................... 2 26 .................... 051053-002 .............................. Spring ..................................................................................................... 40 27 .................... 806504 ..................................... Bolt .......................................................................................................... 2 28 .................... 050000-002 .............................. Split Pin ................................................................................................... 2 29 .................... 050006-042 .............................. Screw ...................................................................................................... 2
810703 ..................................... Platform Assembly (included 1 - 3) ......................................................... 1 808097 ..................................... Brake Lever Assembly (included 16 & 17) ............................................. 1
Always Specify Model & Serial Number To select part number, refer to truck data number. See Section ITD MP-WD2300S-GB 02/05 • Printed in Germany
MP-9.0-3400
81
Page intentionally left blank
Printed in Germany
82M1.0-0000-00082