Crown Forklift WAV50 Series Parts Manual 812718-006

Parts Manual

WAV 50 Series Printed in Germany ● Revision Level A Order Number: 812718-006

This master manual is subject to continual updates.

It is meant exclusively for businesses authorized by CROWN. It is not permitted to pass on the contents or copies thereof to third parties.

CROWN Gabelstapler GmbH & Co. KG - European Headquarter Moosacher Str. 52 80809 Munich Germany Phone +49 (0)89 93 00 2 - 0 Fax +49 (0)89 93 00 2 - 133

All rights reserved under international and Pan-American Copyright Agreement.

Copyright 2005 CROWN Equipment Corporation

TABLE OF CONTENT

Printed in Germany

1

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Printed in Germany

M1.0-0000-0002 M1.0-0000-0002 2

TABLE OF CONTENT Table of Content ITD – INTRODUCTION

PAGE

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

REV.

SERIAL NR. CUT

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General ................................................................................. 7

SECTION 1 – COVERS

PAGE

Chassis Front ........................................................................ 12, 14 Chassis Rear ........................................................................ 16 Axle ....................................................................................... 18

SECTION 2 – HYDRAULIC PART

PAGE

Hydraulic Unit ....................................................................... 22

SECTION 3 – DRIVE UNIT

PAGE

Drive Wheel ........................................................................... 26

SECTION 4 – ELECTRICAL

PAGE

Electrical Parts ..................................................................... 30, 32, 34 Contactor .............................................................................. 36 Traction Handle ..................................................................... 38 Steering Handle ..................................................................... 40, 42 Service Panel ........................................................................ 44 Mast Wiring ........................................................................... 46, 48 Gate Switch ........................................................................... 50 Height Switch ........................................................................ 52 Motor Cover Switch .............................................................. 54

SECTION 7 – MAST-/LIFT STRUCTURE

PAGE

Mast ...................................................................................... 58, 60, 62 Mast Chain ............................................................................ 64, 66 Yoke ...................................................................................... 68

SECTION 8 – CYLINDER

PAGE

Lift Cylinder ........................................................................... 72

SECTION9 – CABIN/PLATFORM

PAGE

Platform ................................................................................. 76, 78, 80

SECTION10 – MISCELLANEOUS SERVICE INF.

PAGE

Rail Guide ............................................................................. 84 Load Tray ............................................................................... 86 Labels and Decals ................................................................. 88, 90

MP-WAV 50 05/05 • Printed in Germany

MP-IDX-2350

M1.0-0000-0003 33

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Printed in Germany

4

INTRODUCTION

Printed in Germany

5

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Printed in Germany

M1.0-0000-0006 M1.0-0000-0006 6

INTRODUCTION Important customer information

Ordering Spare Parts

To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.

Spare parts can be ordered by quoting: ●

The truck specification number

Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.

●

The truck model number

●

The truck serial number

If you wish to have your own technicians trained, please contact Crown for relevant training courses.

Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ●

The net weight and position of attachments may considerably affect the capacity and other truck characteristics.

●

Changing the electrical system or adding electrically operated components may result in operating faults.

This information can be found on the truck's data plate.

Only if this information is provided can the order be processed quickly, correctly and reliably.

Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:

CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133

Modifications which have not been assessed may result in fatal accidents!

MP-WAV MP-WAV 50 50 05/05 05/05 •• Printed Printed in in Germany Germany

M/P-ITD-2350

M1.0-0000-0007 77

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Printed in Germany

8

PARTS

Printed in Germany

9

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Printed in Germany

10M1.0-0000-00010

SECTION 1

Printed in Germany

11

CHASSIS FRONT Part 1-3

1

Cover Screw

1 Ne – Te gativ rm e ina l

3

ry

F ro nt

Le ft

e tt a 3 B #

R ea r

2

1

ry e tt a 1 B #

O ve rh ea d R ig V ie ht w

Panel Bracket

P + Te ositiv rm e ina l

A 4

16

5 19

16

18 7 10

8

B

A

C 6 D

9

21

10 17 20

12

B

12 FU

14

FU3

12

2

6

11 13

15

R E S E T

C Ba h tt a e rg ry e r

Inp Ou ut Vo tpu ltag t Vo ltag e: e:

Ma de

S E A L E D

W E T

12 0V 24 .

AC V. DC

in U.S .A.

24 V

D

C

O

U

T

12 0V A

C

IN

D

C

14 MP-2350-001

MP-1.0-2350

12M1.0-0000-00012

MP-WAV 50 05/05 • Printed in Germany

CHASSIS FRONT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 128748 ..................................... Cover ...................................................................................................... 1 120390 ..................................... Panel ....................................................................................................... 1 130788 ..................................... Front Bracket .......................................................................................... 2 130789 ..................................... Rear Bracket ........................................................................................... 2 061094-002 .............................. Screw ...................................................................................................... 8 120533 ..................................... Plug ......................................................................................................... 4 2 ..................... 125323 ..................................... Battery .................................................................................................... 4 060005-008 .............................. Washer ................................................................................................... 8 060030-017 .............................. Washer ................................................................................................... 8 3 ..................... 125784 ..................................... Bracket ................................................................................................... 2 060024-002 .............................. Nut .......................................................................................................... 2 060030-017 .............................. Washer ................................................................................................... 2 4 ..................... 120383 ..................................... Rod ......................................................................................................... 2 060000-045 .............................. Roll Pin ................................................................................................... 2 120382 ..................................... Rod Assembly ........................................................................................ 2 5 ..................... 120241 ..................................... Battery Tray ............................................................................................. 2 6 ..................... 120251 ..................................... Side Bumper ........................................................................................... 2 060080-007 .............................. Nut .......................................................................................................... 6 060030-098 .............................. Washer ................................................................................................... 6 7 ..................... 078723-005 .............................. Connector Gray ...................................................................................... 2 078724-005 .............................. Contacts ................................................................................................. 2 060012-078 .............................. Screw ...................................................................................................... 2 8 ..................... 120573 ..................................... Handle .................................................................................................... 1 060012-078 .............................. Screw ...................................................................................................... 2 9 ..................... 060016-096 .............................. Screw ...................................................................................................... 2 060030-017 .............................. Washer ................................................................................................... 2 10 .................... 120391 ..................................... Front Bumper .......................................................................................... 1 060017-104 .............................. Screw ...................................................................................................... 4 11 .................... 120357-001 .............................. Side Cover LH ........................................................................................ 1 120357-002 .............................. Side Cover RH. ....................................................................................... 1 12 ....................................................................... Service Panel (see Section 4.8) .............................................................. 1 120604 ..................................... Spring ..................................................................................................... 1 103418-035 .............................. Spacer .................................................................................................... 2 060030-197 .............................. Washer ................................................................................................... 2 060017-103 .............................. Screw ...................................................................................................... 2 13 .................... 120202-003 .............................. Battery Charger (220V, 25 A EEC) ......................................................... 1 120202-004 .............................. Battery Charger (240V, 25 A AUS) ......................................................... 1 127039-003 .............................. Circuit Breaker (7 A) ............................................................................... 1 127038-001 .............................. Fuse ........................................................................................................ 1 127037 ..................................... Fuse Holder ............................................................................................ 1 060016-095 .............................. Screw ...................................................................................................... 4 795730 ..................................... AC Power Cord (UK) .............................................................................. 1 795731 ..................................... AC Power Cord (EEC) ............................................................................ 1 14 ....................................................................... Hydraulic Unit (see Section 2.0) ............................................................. 1 120314 ..................................... Vibration Mount ....................................................................................... 3 060080-006 .............................. Nut .......................................................................................................... 3 15 ....................................................................... Contactor Panel (see Section 4.1) .......................................................... 1 060080-008 .............................. Nut .......................................................................................................... 2 16 .................... 133085 ..................................... Controller ................................................................................................ 1 133085-00R-0S ........................ Remanufactured MRC Controller ............................................................ 1 060015-003 .............................. Screw ...................................................................................................... 6 060005-007 .............................. Washer ................................................................................................... 6 060021-006 .............................. Nut .......................................................................................................... 6 120433 ..................................... Controller Mounting Plate ........................................................................ 1 060014-080 .............................. Screw ...................................................................................................... 6

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-1.0-2350

13

CHASSIS FRONT Part 2-3

1

Cover Screw

1 Ne – Te gativ rm e ina l

3

ry

F ro nt

Le ft

e tt a 3 B #

R ea r

2

1

ry e tt a 1 B #

O ve rh ea d R ig V ie ht w

Panel Bracket

P + Te ositiv rm e ina l

A 4

16

5 19

16

18 7 10

8

B

A

C 6 D

9

21

10 17 20

12

B

12 FU

14

FU3

12

2

6

11 13

15

R E S E T

C Ba h tt a e rg ry e r

Inp Ou ut Vo tpu ltag t Vo ltag e: e:

Ma de

S E A L E D

W E T

12 0V 24 .

AC V. DC

in U.S .A.

24 V

D

C

O

U

T

12 0V A

C

IN

D

C

14 MP-2350-001

MP-1.0-2350

14M1.0-0000-00014

MP-WAV 50 05/05 • Printed in Germany

CHASSIS FRONT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

17 ....................................................................... Front Axle (see Section 1.5) .................................................................... 1 18 .................... 120320-002 .............................. Chassis 2135 mm (84 in.) (see Section 7.2) ........................................... 1 120320-003 .............................. Chassis 2995 mm (118 in.) (see Section 7.2) ......................................... 1 19 .................... 125684 ..................................... Cap ......................................................................................................... 2 125685 ..................................... Tube ........................................................................................................ 1 125691 ..................................... Strap Velcro ............................................................................................. 2 20 .................... 065004-013 .............................. Grommet ................................................................................................. 2 21 .................... 065004-014 .............................. Grommet ................................................................................................. 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-1.0-2350

15

CHASSIS REAR

F ro nt

O ve rh ea d Le V ie ft w

Part 3-3

2 3 4 6

R ig

5

ht

8

1

2

7 8 9 11

R ea r

10 12 13 14

TB

20

1 TB

20

0

2

7

61 Nm (45 ft. lbs.)

5

1

3 4

9 10 11

9 6

MP-2350-002 MP-1.0-2350

16M1.0-0000-00016

MP-WAV 50 05/05 • Printed in Germany

CHASSIS REAR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 065004-013 .............................. Grommet ................................................................................................. 1 2 ..................... 075256 ..................................... Diode ....................................................................................................... 1 060012-079 .............................. Screw ...................................................................................................... 2 3 ..................... 102126-003 .............................. Static Ground Strap ................................................................................ 1 060017-105 .............................. Screw ...................................................................................................... 1 4 ..................... 120394 ..................................... Rear Bumper ........................................................................................... 1 060080-007 .............................. Nut .......................................................................................................... 4 5 ..................... 120310 ..................................... Shim Pad ................................................................................................. 2 060015-023 .............................. Screw ...................................................................................................... 4 6 ..................... 120553 ..................................... Drive Motor & Brake Assembly ............................................................... 2 060015-064 .............................. Screw ...................................................................................................... 8 120581 ..................................... Brush & Cap Kit ...................................................................................... 2 060005-007 .............................. Washer ................................................................................................... 8 120421 ..................................... Drive Unit Assembly (included 5, 6, 7, 9, 10, & 11) ................................. 2 126012 ..................................... Brake Assembly ..................................................................................... 2 7 ..................... 120570 ..................................... Drive Unit ................................................................................................ 2 125764 ..................................... Input Oil Seal .......................................................................................... 1 125765 ..................................... Output Oil Seal ....................................................................................... 1 132246 ..................................... Baffle Vent ............................................................................................... 2 060017-071 .............................. Screw ...................................................................................................... 6 060030-197 .............................. Washer ................................................................................................... 6 060021-011 .............................. Nut .......................................................................................................... 6 061004-026 .............................. Adhesive ................................................................................................. AR 8 ..................... 079564-013 .............................. Terminal Board ........................................................................................ 2 079565-013 .............................. Label ....................................................................................................... 2 060012-077 .............................. Screw ...................................................................................................... 4 9 ..................... 120534 ..................................... Coupler ................................................................................................... 4 125999 ..................................... Drive Motor Coupling Kit (included 9, 10 & 11) ....................................... 2 10 .................... 120535 ..................................... Insert Coupler ......................................................................................... 2 11 .................... 103418-038 .............................. Spacer .................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-1.0-2350

17

AXLE

9 B 8 A C

4

13 6

3

6 C

15 10

14

7 11 12

3

3

1 5 C

3

B A

3

2

17

18

16

R ea r

R ig ht

F ro nt

O ve rh ea d Le V ie ft w

Chassis

MP-2350-003 MP-1.5-2350

18M1.0-0000-00018

MP-WAV 50 05/05 • Printed in Germany

AXLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 120362 ..................................... Axel (included 2, 3, 5, 6, 7 & 14) ............................................................. 1 1 ..................... 120580 ..................................... Cap ......................................................................................................... 2 2 ........................... 060009-086 .............................. Retaining Ring ................................................................................... 2 3 ........................... 125710 ..................................... Caster Wheel Assembly .................................................................... 2 120578-001 ............................... Caster Wheel ............................................................................... 2 065081-023 ............................... Bearing Ball ................................................................................. 8 4 ..................... 100779 ..................................... Grease Nipple ......................................................................................... 1 5 ........................... 120373-002 .............................. Caster Mount RH .............................................................................. 1 6 ........................... 065117-003 .............................. Bushing ............................................................................................. 2 7 ........................... 120363 ..................................... Axle ................................................................................................... 1 8 ..................... 120398 ..................................... Shaft ........................................................................................................ 1 9 ..................... 060017-104 .............................. Screw ...................................................................................................... 1 10 .................... 064091-009 .............................. Hex Plug ................................................................................................. 2 11 .................... 102414 ..................................... Spring ..................................................................................................... 2 12 .................... 120370 ..................................... Friction Bar .............................................................................................. 2 13 .................... 060009-086 .............................. Retaining Ring ........................................................................................ 2 14 .......................... 120373-001 .............................. Caster Mount LH ............................................................................... 1 15 .................... 060030-148 .............................. Washer ................................................................................................... AR 16 .................... 133849 ..................................... Screw ...................................................................................................... 2 17 .................... 060080-008 .............................. Nut .......................................................................................................... 2 18 .................... 060000-065 .............................. Roll Pin ................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-1.5-2350

19

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Printed in Germany

20M1.0-0000-00020

SECTION 2

Printed in Germany

21

HYDRAULIC UNIT

P1 1

17

15 13

4

14 12

5 SV1

3

A

11

6

16 SB21 A 10 9

2

8 3

F ft

R

ea

r

R

ig

ht

O

Le

ve

rh

ea

ro

d

nt

V

ie

w

7 27 Nm (20 ft. lbs.)

MP-2350-004 MP-2.0-2350

22M1.0-0000-00022

MP-WAV 50 05/05 • Printed in Germany

HYDRAULIC UNIT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 120318 ..................................... Hydraulic Unit 2135 mm (84 in.) (without 3, 7, 15 & 16) .......................... 1 127170 ..................................... Hydraulic Unit 2995 mm (118 in.) (without 3, 7, 15 & 16) ........................ 1 1 ........................... 084343 ..................................... Solenoid ............................................................................................ 1 060015-046 .............................. Screw ................................................................................................ 2 060005-006 .............................. Washer .............................................................................................. 2 2 ........................... 070550 ..................................... Breather Cap ..................................................................................... 1 3 ..................... 064315-002 .............................. Hose ....................................................................................................... 1 4 ........................... 064004-003 .............................. Connector ......................................................................................... 1 5 ........................... 084344-003 .............................. Solenoid Valve SV1 ........................................................................... 1 104164-002 .............................. Coil .................................................................................................... 1 111790-001 .............................. Seal Kit .............................................................................................. 1 6 ........................... 060016-003 .............................. Screw ................................................................................................ 6 060005-008 .............................. Washer .............................................................................................. 6 7 ..................... 126420 ..................................... Velocity Fuse 2135 mm (84 in.) ............................................................... 1 120190 ..................................... Velocity Fuse 2995 mm (118 in.) ............................................................. 1 8 ........................... 120311 ..................................... Reservoir .......................................................................................... 1 9 ........................... 060078-018 .............................. Screw ................................................................................................ 4 10 .......................... 120312 ..................................... Mounting Plate ................................................................................... 1 11 .......................... 064265-001 .............................. Elbow ................................................................................................ 1 12 ............................................................................. Plug ................................................................................................... 1 13 ............................................................................. Relief Valve ........................................................................................ 1 14 .......................... 126402 ..................................... Hydraulic Accumulator ...................................................................... 1 15 ....................................................................... Cylinder (see Section 8.0) ...................................................................... 1 16 .................... 121854 ..................................... Suppressor Block SB21 .......................................................................... 1 060013-050 .............................. Screw ...................................................................................................... 2 17 .................... 123686 ..................................... Hydraulic Unit 2135 mm (84 in.) .............................................................. 1 133357 ..................................... Hydraulic Unit 2995 mm (118 in.) ............................................................ 1 125789 ..................................... Brush Kit (included Brush Box & Spring) ................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAVE 50 05/05 • Printed in Germany

MP-2.0-2350

23

Page intentionally left blank

Printed in Germany

24M1.0-0000-00024

SECTION 3

Printed in Germany

25

DRIVE WHEEL

3 1

Axle

0

2

ft

4

R ea

r

R ig

ht

Le

O ve r

he

ad

F ro nt

V ie w

135 Nm (100 ft. lbs.)

MP-2350-005 MP-3.2-2350

26M1.0-0000-00026

MP-WAV 50 05/05 • Printed in Germany

DRIVE WHEEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 120576-001 .............................. Wheel ...................................................................................................... 2 2 ..................... 060080-003 .............................. Nut .......................................................................................................... 2 061004-026 .............................. Adhesive ................................................................................................. AR 3 ..................... 061008-008 .............................. Woodruff Key .......................................................................................... 2 4 ..................... 120579 ..................................... Hub Cap .................................................................................................. 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAVE 50 05/05 • Printed in Germany

MP-3.2-2350

27

Page intentionally left blank

Printed in Germany

28M1.0-0000-00028

SECTION 4

Printed in Germany

29

ELECTRICAL PARTS Part 1-2

3

1

2

Part Number 118993

4 Part Number 117615

MP-2350-006 MP-4.0-2350

30M1.0-0000-00030

MP-ST3000-DE 06/04 • Printed in Germany

ELECTRICAL PARTS Designation

Index

Connector

No. of Terminals

2135mm (84 in.)

2995mm (118 in.)

2135mm (84 in.)

2995mm (118 in.)

Terminal

Extraction Tool

JC101

4

062535-010

062535-012

9

12

062536-001

118993

PC101

4

062535-004

062535-011

9

12

062536-002

118993

JC102

4

062535-010

062535-012

9

11

062536-001

118993

PC102

4

062535-004

062535-011

9

12

062536-002

118993

JC203

-

062007-050

062007-050

1

1

N/R

N/R

PC203

-

062007-063

062007-063

1

1

N/R

N/R

JC204

-

062007-050

062007-050

1

1

N/R

N/R

PC204

-

062007-063

062007-063

1

1

N/R

N/R

JC303

4

062535-009

062535-009

2

2

062536-002

118993

PC303

4

062535-008

062535-008

2

2

062536-001

118993

JC304

4

062535-007

062535-003

4

5

062536-001

118993

PC304

4

062535-006

062535-002

4

5

062536-002

118993

JC305

4

062535-007

062535-007

4

4

062536-001

118993

PC305

4

062535-006

062535-006

4

4

062536-002

118993

JC306

4

062535-014

062535-014

3

3

062536-001

118993

PC306

4

062535-015

062535-015

3

3

062536-002

118993

JC307

4

062535-014

062535-014

3

3

062536-001

118993

PC307

4

062535-015

062535-015

3

3

062536-002

118993

PC401

1

116851-002

116851-002

16

16

116858

117615

JC403

4

062535-013

062535-013

13

13

062536-002

118993

PC403

4

062535-005

062535-005

13

13

062536-001

118993

JC406

4

062535-014

062535-014

3

3

062536-001

118993

PC406

4

062535-015

062535-015

3

3

062536-002

118993

JC407

4

062535-007

062535-007

4

4

062536-001

118993

PC407

4

062535-006

062535-006

4

4

062536-002

118993

JC501

4

062535-012

062535-013

12

13

062536-002

118993

PC501

4

062535-011

062535-005

12

15

062536-001

118993

JC502

4

062535-012

062535-013

9

12

062536-002

118993

PC502

4

062535-011

062535-005

12

15

062536-001

118993

N/R = not required Tab001gb

Printed in Germany

MP-4.0-2350

31

ELECTRICAL PARTS Part 2-2

3

1

2

Part Number 118993

4

Part Number 117615

MP-2350-006 MP-4.0-2350

32M1.0-0000-00032

MP-ST3000-DE 06/04 • Printed in Germany

ELECTRICAL PARTS Designation

Index

Connector

No. of Terminals

2135mm (84 in.)

2995mm (118 in.)

2135mm (84 in.)

2995mm (118 in.)

Terminal

Extraction Tool

CA601(red)

2

062594-002

062594-002

1

1

062593-002

NR

CA601(black)

2

062594-003

062594-003

1

1

062593-002

NR

CA602(red)

2

062594-002

062594-002

1

1

062593-002

NR

CA602(black)

2

062594-003

062594-003

1

1

062593-002

NR

JC603

-

062007-063

062007-063

1

1

N/R

N/R

PC603

-

062007-050

062007-050

1

1

N/R

N/R

JC604

-

062007-063

062007-063

1

1

N/R

N/R

PC604

-

062007-050

062007-050

1

1

N/R

N/R

JC605

-

062007-063

062007-063

1

1

N/R

N/R

PC605

-

062007-050

062007-050

1

1

N/R

N/R

JC606

-

062007-063

062007-063

1

1

N/R

N/R

PC606

-

062007-050

062007-050

1

1

N/R

N/R

JC608

4

062535-007

062535-007

4

4

062536-001

118993

PC608

4

062535-006

062535-006

4

4

062536-002

118993

PC701

1

116851-004

116851-004

14

15

116858

117615

JC702

3

120565-002

120565-002

4

4

120566-001

NR

PC702

3

120565-001

120565-001

4

4

120566-002

NR

JC703

3

N/A

120565-002

N/A

4

120566-001

N/R

PC703

3

N/A

120565-001

N/A

4

120566-002

N/R

JC703

-

062007-063

N/A

1

N/A

N/R

N/R

PC703

-

062007-050

N/A

1

N/A

N/R

N/R

JC704

-

062007-050

062007-050

1

1

N/R

N/R

PC704

-

062007-063

062007-063

1

1

N/R

N/R

JC705

-

062007-050

062007-050

1

1

N/R

N/R

PC705

-

062007-063

062007-063

1

1

N/R

N/R

JC706

-

062007-050

062007-050

1

1

N/R

N/R

PC706

-

062007-063

062007-063

1

1

N/R

N/R

JC707

-

N/A

062007-050

N/A

1

N/R

N/R

PC707

-

N/A

062007-063

N/A

1

N/R

N/R

JC801

4

062535-010

062535-010

9

9

062536-002

118993

PC801

4

062535-004

062535-004

9

9

062536-001

118993

N/R = not required Tab002gb

Printed in Germany

MP-4.0-2350

33

ELECTRICAL PARTS

13 4

13 8

10

9

A1 1 B1

A2 12

B2 11

1

7 11 2 FU

2

S

E

3

T

H

IG

H

FU3

2

2

3

6 5

4

MP-2350-0007 MP-4.1-2350

34M1.0-0000-00034

MP-WAV 50 05/05 • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 120405-011 .............................. Contactor Panel Assembly (without 3) .................................................... 1 120405-012 .............................. Contactor Panel Assembly (with 3) ......................................................... 1 1 ........................... 120137-001 .............................. Contactor (see Section 4.4) .............................................................. 1 060065-007 .............................. Screw ................................................................................................ 2 060005-004 .............................. Washer .............................................................................................. 2 2 ........................... 076924-011 .............................. Fuse FU2 & FU3 ............................................................................... 2 060015-115 .............................. Screw ................................................................................................ 2 060015-117 .............................. Screw ................................................................................................ 1 060030-012 .............................. Washer .............................................................................................. 3 113729-007 .............................. Label .................................................................................................. 2 801325-024-01 ......................... Label German .................................................................................... 2 3 ........................... 126035 ..................................... Alarm ALM 12-48 Volts ...................................................................... 1 126036 ..................................... Alarm Cord ........................................................................................ 1 060015-115 .............................. Screw ................................................................................................ 2 060030-012 .............................. Washer .............................................................................................. 2 4 ........................... 078708-002 .............................. Horn 24 Volts ..................................................................................... 1 062007-033 .............................. Terminal ............................................................................................. 2 060016-004 .............................. Screw ................................................................................................ 1 060030-017 .............................. Washer .............................................................................................. 1 060005-008 .............................. Washer .............................................................................................. 1 060021-009 .............................. Nut ..................................................................................................... 1 5 ........................... 077732 ..................................... Suppressor Block SB82 .................................................................... 1 060013-043 .............................. Screw ................................................................................................ 2 6 ........................... 112533 ..................................... Filter Block SB81 .............................................................................. 1 060013-042 .............................. Screw ................................................................................................ 2 7 ........................... 114285 ..................................... Suppressor MOV SB83 ..................................................................... 1 8 ........................... 120406 ..................................... Contactor Panel ................................................................................. 1 9 .............................................................................. Wire Harness .................................................................................... 1 10 .......................... 120409 ..................................... Bus Bar ............................................................................................. 1 11 .......................... 120410 ..................................... Bracket .............................................................................................. 1 060015-115 .............................. Screw ................................................................................................ 2 12 .......................... 078953-005 .............................. Standoff ............................................................................................. 3 060005-022 .............................. Washer .............................................................................................. 3 13 .......................... 120197 ..................................... Tilt Sensor - EEC 2135 mm (84 in.) ................................................... 1 133790 ..................................... Tilt Sensor - EEC 2995 mm (118 in.) ................................................. 1 060015-003 .............................. Screw ................................................................................................ 2 060005-007 .............................. Washer .............................................................................................. 2 062007-015 .............................. Terminals ........................................................................................... 3

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-4.1-3400

35

CONTACTOR

A1 A2

B1

B2

3 1

1

2 3

4 5

6

7

MP-2350-008 MP-4.4-2350

36M1.0-0000-00036

MP-WAV 50 05/05 • Printed in Germany

CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 120137-001 .............................. Contactor - 24V ....................................................................................... 1 1 ........................... 105538 ..................................... Screw ................................................................................................ 2 2 ........................... 123923 ..................................... Cover Top .......................................................................................... 1 3 ........................... 105535 ..................................... Contact Fixed .................................................................................... 4 4 ........................... 123924 ..................................... Spring ................................................................................................ 1 5 ........................... 123926 ..................................... Contact Moving ................................................................................. 2 6 ........................... 123925 ..................................... Plunger .............................................................................................. 1 7 ........................... 123927 ..................................... Magnet, Frame & Coil ........................................................................ 1

123928 ..................................... Kit Contact (included 3 & 5) ............................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-4.4-2350

37

F ft

R

ea

r

R

ig

ht

O

Le

ve

rh

ea

ro

d

nt

V

ie

w

TRACTION HANDLE

RAS1 2 1 EDS1 RHS 16

20 3

17

3 LOS1 4

19

21

HNS 5

22 3

7

A B

HSS 13

18 14

19 A

6

16 RHS

15 Platform

13 PORS

23

24 12

24

8 9

B

10 POT2

11

MP-2350-009 MP-4.6-2350

38M1.0-0000-00038

MP-WAV 50 05/05 • Printed in Germany

TRACTION HANDLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 120169-001-07 ......................... Traction Handle 2135 mm (84 in.) (included 1 - 5, 8 - 24 - AUS) ............. 1 120169-001-08 ......................... Traction Handle 2135 mm (84 in.) (included 1 - 5, 8 - 24 - EEC) ............. 1 132098-001 .............................. Traction Handle 2995 mm (118 in.) (included 1 - 5, 8 - 24 - AUS) ........... 1 1 ........................... 120198-001 .............................. Switch (AUS) ..................................................................................... 1 126446-001 .............................. Switch (EEC) .................................................................................... 1 062007-112 .............................. Terminal (EEC) .................................................................................. 2 2 ........................... 120200-001 .............................. Switch RAS1 ..................................................................................... 1 3 ........................... 060012-001 .............................. Screw ................................................................................................ 4 4 ........................... 120200-002 .............................. Switch LOS1 ..................................................................................... 1 5 ........................... 120199-001 .............................. Switch HNS ....................................................................................... 1 6 ..................... 120544-001 .............................. Screw ...................................................................................................... 2 060005-009 .............................. Washer ................................................................................................... 2 7 ..................... 060018-002 .............................. Screw ...................................................................................................... 2 060005-043 .............................. Washer ................................................................................................... 2 060030-257 .............................. Washer ................................................................................................... 4 8 ........................... 108531 ..................................... Spring ................................................................................................ 1 063002-020 .............................. Lubricant ........................................................................................... AR 9 ........................... 120171 ..................................... Plate .................................................................................................. 1 10 .......................... 120195 ..................................... Potentiometer POT2 .......................................................................... 1 062536-002 .............................. Terminal MNL .................................................................................... 3 11 .......................... 060009-133 .............................. Ring Retaining ................................................................................... 1 12 .......................... 126940 ..................................... Twist Grip Black ................................................................................ 1 060000-108 .............................. Pin Roll .............................................................................................. 1 13 .......................... 128364-001 .............................. Switch Illuminated PORS .................................................................. 1 062007-083 .............................. Ring Terminal ..................................................................................... 6 060010-015 .............................. Screw ................................................................................................ 6 107720 ..................................... Switch Non-Illuminated HSS ............................................................. 1 062007-115 .............................. Terminal ............................................................................................. 1 14 .......................... 060012-076 .............................. Screw ................................................................................................ 2 060030-045 .............................. Washer .............................................................................................. 2 15 .......................... 120173 ..................................... Collar ................................................................................................. 1 063002-020 .............................. Lubricant ........................................................................................... AR 16 .......................... 126351-001 .............................. Optical Sensor Assembly RHS ......................................................... 1 062697 ...................................... Optical Sensor RHS .................................................................... 1 120566-001 ............................... Contacts ...................................................................................... 4 120565-002 ............................... Connector .................................................................................... 1 17 .......................... 120175 ..................................... Shaft .................................................................................................. 1 18 .......................... 060000-036 .............................. Pin Roll .............................................................................................. 1 19 .......................... 128367 ..................................... Switch Plate ...................................................................................... 1 092110-019 .............................. Standoff ............................................................................................. 2 128368 ..................................... Switch Plate Assembly (included Standoff) ....................................... 1 128366 ..................................... Switch Panel ...................................................................................... 1 060012-076 .............................. Screw ................................................................................................ 2 060030-045 .............................. Washer .............................................................................................. 2 20 .......................... 120124 ..................................... Traction Pod 2135 mm (84 in.) ........................................................... 1 128365 ..................................... Harness 2135 mm (84 in.) ................................................................. 1 132277 ..................................... Traction Pod 2995 mm (118 in.) ......................................................... 1 127297 ..................................... Harness 2995 mm (118 in.) ............................................................... 1 127300 ..................................... Sensor Harness 2995 mm (118 in.) .................................................. 1 21 .......................... 120172 ..................................... Collar ................................................................................................. 1 063002-020 .............................. Lubricant ........................................................................................... AR 22 .......................... 120170 ..................................... Bushing ............................................................................................. 1 23 .......................... 120174 ..................................... Cam ................................................................................................... 1 24 .......................... 088611-002 .............................. Collar ................................................................................................. 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-4.6-2350

39

STEERING HANDLE Part 1-2

14

25 13

18

Steering Handle 9

21

2

20

22 23

13

A

5

11

7

12

C

19 POT1

7

6

ur

tis

8

24 LHS

Platform 24 LHS 1

15

12

16

10

3

ft

2 KYS

4

2

R ea

r

R ig h

t

Le

O ve

rh

ea

F ro

d

nt

V ie

w

17

MP-2350-010 MP-4.6-2350

40M1.0-0000-00040

MP-WAV 50 05/05 • Printed in Germany

STEERING HANDLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 120168-001-04 ......................... Steering Handle 2135 mm (84 in.) (without 1 & 3) ................................... 1 120168-002-04 ......................... Steering Handle 2135 mm (84 in.) (without 1 & 3/Optional with Key Pad) 1 132099-001 .............................. Steering Handle 2995 mm (118 in.) (without 1 & 3) ................................. 1 132099-002 .............................. Steering Handle 2995 mm (118 in.) (without 1 & 3/Opt. with Key Pad) .... 1 1 ..................... 120544-001 .............................. Screw ...................................................................................................... 2 060005-009 .............................. Washer ................................................................................................... 2 2 ........................... 072708 ..................................... Key Switch KYS (included Key & Ring) ............................................. 1 107967 ...................................... Key Switch ................................................................................... 1 107151-001 ............................... Key .............................................................................................. 2 107763 ...................................... Key Ring ...................................................................................... 1 062007-030 .............................. Terminal ............................................................................................. 2 127353 ..................................... Cover (Optional with Key Pad) .......................................................... 1 3 ..................... 060018-002 .............................. Screw ...................................................................................................... 2 060005-043 .............................. Washer ................................................................................................... 2 060030-257 .............................. Washer ................................................................................................... 4 4 ........................... 120167 ..................................... Plate .................................................................................................. 1 5 ........................... 120204 ..................................... Display Can (included Circuit Board & Bracket) ............................... 1 6 ........................... 120338 ..................................... Display Panel .................................................................................... 1 7 ........................... 120343 ..................................... Display Plate ..................................................................................... 1 060012-076 .............................. Screw ................................................................................................ 2 060030-045 .............................. Washer .............................................................................................. 2 8 ........................... 060000-035 .............................. Roll Pin .............................................................................................. 1 9 ........................... 060012-076 .............................. Screw ................................................................................................ 2 10 .......................... 060013-047 .............................. Screw ................................................................................................ 2 11 .......................... 060013-047 .............................. Screw ................................................................................................ 4 12 .......................... 060012-076 .............................. Screw ................................................................................................ 2 060030-045 .............................. Washer .............................................................................................. 2 13 .......................... 126362 ..................................... Lower Key Pad Housing .................................................................... 1 060032-055 .............................. Screw ................................................................................................ 4 060014-085 .............................. Screw ................................................................................................ 2 061004-026 .............................. Adhesive ........................................................................................... 1 060021-100 .............................. Nut ..................................................................................................... 2 065004-047 .............................. Grommet ........................................................................................... 1 069283 ..................................... Label .................................................................................................. 1 14 .......................... 130863-001 .............................. Key Pad Assembly (included 13, 18 & 25) ........................................ 1 15 .......................... 120572-001 .............................. Green Indicator ................................................................................. 1 16 .......................... 120572-002 .............................. Red Indicator ..................................................................................... 1 17 .......................... 120165 ..................................... Cam Pivot Screw .............................................................................. 1 060015-001 .............................. Screw ................................................................................................ 1 18 .......................... 125602 ..................................... Key Pad Membrane ........................................................................... 1 19 .......................... 120195 ..................................... Potentiomer Module POT1 ................................................................. 1 116858 ..................................... Terminal ............................................................................................. 3 060030-252 .............................. Washer .............................................................................................. 1 20 .......................... 120166 ..................................... Plate .................................................................................................. 1 21 .......................... 060010-008 .............................. Screw ................................................................................................ 1 22 .......................... 120162 ..................................... Connector Rod .................................................................................. 1 23 .......................... 120177 ..................................... Cam Pot ............................................................................................ 1 24 .......................... 126351-002 .............................. Optical Sensor Assembly LHS .......................................................... 1 062697 ...................................... Optical Sensor LHS ..................................................................... 1 116858 ...................................... Terminal ....................................................................................... 4 25 .......................... 126358 ..................................... Key Pad Cover .................................................................................. 1 062007-050 .............................. Terminal ............................................................................................. 2 062007-063 .............................. Terminal ............................................................................................. 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-4.6-2350

41

STEERING HANDLE Part 2-2

43

A

51

49 42

44

41

53

50

45

46 40

41

40

52 47

48

48

MP-2350-011 MP-4.6-2350

42M1.0-0000-00042

MP-WAV 50 05/05 • Printed in Germany

STEERING HANDLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

40 .......................... 104401-020 .............................. Spacer ............................................................................................... 2 061004-026 .............................. Adhesive ........................................................................................... 1 41 .......................... 060030-091 .............................. Washer .............................................................................................. 2 42 .......................... 120158 ..................................... Shaft .................................................................................................. 1 43 .......................... 060010-008 .............................. Screw ................................................................................................ 1 44 .......................... 120163 ..................................... Swivel Ball Link ................................................................................. 2 125525 ..................................... Connector Assembly (included 9 & 22) ............................................. 1 45 .......................... 120160 ..................................... Spring Arm ........................................................................................ 2 065003-161 .............................. Sleeving ............................................................................................ 1 46 .......................... 073371 ..................................... Spring ................................................................................................ 1 47 .......................... 120179-004 .............................. Steering Grip Bottom Black ............................................................... 1 48 .......................... 060011-012 .............................. Screw ................................................................................................ 4 060005-049 .............................. Washer .............................................................................................. 2 49 .......................... 120178-004 .............................. Steering Grip Top Black ..................................................................... 1 50 .......................... 126536 ..................................... Rocker .............................................................................................. 1 51 .......................... 060009-038 .............................. Retaining Ring ................................................................................... 1 52 .......................... 120159 ..................................... Stop Pin ............................................................................................. 1 53 .......................... 120126 ..................................... Steer Pod 2135 mm (84 in.) ............................................................... 1 127339 ..................................... Steer Pod 2135 mm (84 in.) (Optional with Key Pad) ........................ 1 132278 ..................................... Steer Pod 2995 mm (118 in.) ............................................................. 1 132634 ..................................... Steer Pod 2995 mm (118 in.) (Optional with Key Pad) ....................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-4.6-2350

43

SERVICE PANEL

12

18 HM 14

11

19

FU1 10

12 16 EDS2 9

17 13

DTS 8 ERLS 7

ECS 8

15 15

CHSLF 15

6

5 6

15 3

4

2

2

with Flashing Beacon

O ve

R ea

r

rh ea d R ig V ie ht w

1

TB

2

F ro nt

R ea r

R ig ht

CHSC 20

O ve rh ea d Le V ie ft w

F ro

nt

Le

ft

20

MP-2350-012 MP-4.8-2350

44M1.0-0000-00044

MP-WAV 50 05/05 • Printed in Germany

SERVICE PANEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 120470-001 .............................. Service Panel (EEC/without Flashing Beacon) ....................................... 1 120470-002 .............................. Service Panel (EEC/with Flashing Beacon) ............................................ 1 120470-005 .............................. Service Panel (AUS/without Flashing Beacon) ....................................... 1 120470-006 .............................. Service Panel (AUS/with Flashing Beacon) ............................................ 1 1 ........................... 060015-023 .............................. Screw ................................................................................................ 2 2 ........................... 125696 ..................................... Cover ................................................................................................ 1 3 ........................... 103418-035 .............................. Spacer ............................................................................................... 2 4 ........................... 060030-197 .............................. Washer .............................................................................................. 2 5 ........................... 060017-103 .............................. Screw ................................................................................................ 2 6 ........................... 125697 ..................................... Cover ................................................................................................ 1 7 ........................... 062595-003 .............................. Switch ............................................................................................... 1 8 ........................... 062595-005 .............................. Switch ............................................................................................... 2 9 ........................... 120198-001 .............................. Switch AUS ....................................................................................... 1 126446-001 .............................. Switch EEC ....................................................................................... 1 062007-112 .............................. Terminal EEC .................................................................................... 2 10 .......................... 113772 ..................................... Fuse Holder ....................................................................................... 1 094362-002 .............................. Fuse 15A ........................................................................................... 1 11 .......................... 060030-092 .............................. Spacer ............................................................................................... 2 12 .......................... 060021-100 .............................. Nut ..................................................................................................... 6 13 .......................... 127771 ..................................... Power Inlet ......................................................................................... 1 127773 ..................................... Collar ................................................................................................. 1 062007-076 .............................. Terminal ............................................................................................. 3 14 .......................... 113773-004 .............................. Hour Meter ........................................................................................ 1 060021-100 .............................. Nut ..................................................................................................... 2 15 .......................... 125616-001 .............................. Light Strobe ....................................................................................... 1 060013-048 .............................. Screw ................................................................................................ 2 125628 ..................................... Lens Assembly .................................................................................. 1 16 .......................... 120602 ..................................... Bracket .............................................................................................. 1 17 .......................... 120453 ..................................... Collar ................................................................................................. 1 18 .......................... 125585 ..................................... Circuit Board ..................................................................................... 1 19 .......................... 120603 ..................................... Service Panel .................................................................................... 1 20 .......................... 062693 ..................................... Power Supply .................................................................................... 1 126410 ..................................... Resistor ............................................................................................. 1 125700 ..................................... Bracket .............................................................................................. 1 060013-048 .............................. Screw ................................................................................................ 2 060015-023 .............................. Screw ................................................................................................ 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-4.8-2350

45

MAST WIRING Part 1-2

3

3

15

10

15

CA101

14 13

CA102

1

20

TB

2

20

TB

11 12

8 9 9

5 4

7 6

F ro

R ea

r

R ig ht

Le ft

O ve

rh

ea d

nt

V ie w

Chassis

TB

20

1 TB

20

2

2 1

MP-2350-013 MP-4.8-2350

46M1.0-0000-00046

MP-WAV 50 05/05 • Printed in Germany

MAST WIRING INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 060015-117 .............................. Screw ...................................................................................................... 2 2 ..................... 120585 ..................................... Cover ...................................................................................................... 1 3 ..................... 060080-007 .............................. Nut .......................................................................................................... 4 4 ..................... 125500 ..................................... Screw ...................................................................................................... 1 5 ..................... 060030-012 .............................. Washer ................................................................................................... 1 6 ..................... 120308 ..................................... Washer Double Shoulder ........................................................................ 2 7 ..................... 120307 ..................................... Spring ..................................................................................................... 2 8 ..................... 103418-034 .............................. Spacer .................................................................................................... 1 9 ..................... 120305 ..................................... Fitting ...................................................................................................... 2 10 .................... 060017-105 .............................. Screw ...................................................................................................... 2 11 .................... 120536 ..................................... Bracket ................................................................................................... 1 12 .................... 126409-002 .............................. Harness RH 2135 mm (84in.) (included Terminals & Plug) ..................... 1 Control Cable .......................................................................................... AR Connector (see Section 4.0) ................................................................... 1 13 .................... 126409-001 .............................. Harness LH 2135 mm (84in.) (included Terminals & Plug) ...................... 1 Control Cable .......................................................................................... AR 062535-004 .............................. Connector (see Section 4.0) ................................................................... 1 14 .................... 060038-002 .............................. Pin Cotter ................................................................................................ 1 15 .................... 120358 ..................................... Clamp Cable ........................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-4.8-2350

47

MAST WIRING

R ea r

R ig ht

F ro nt

O ve rh ea d Le V ie ft w

Part 2-2

13

13

CA101 11 C E D C CA102

15

12

Platform 15

14

E

15 Platform D

15

10

1 20 TB 202 TB

17 9 7

A B

TB201 TB202

16

4

8 8

3

6 5 A

2

Chassis 1

B

MP-2350-014 MP-4.8-2350

48M1.0-0000-00048

MP-WAV 50 05/05 • Printed in Germany

MAST WIRING INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 060015-117 .............................. Screw ...................................................................................................... 2 2 ..................... 120585 ..................................... Cover ...................................................................................................... 1 3 ..................... 125500 ..................................... Screw ...................................................................................................... 1 4 ..................... 060030-012 .............................. Washer ................................................................................................... 1 5 ..................... 120308 ..................................... Double Shoulder Washer ........................................................................ 2 6 ..................... 120307 ..................................... Spring ..................................................................................................... 2 7 ..................... 103418-034 .............................. Spacer .................................................................................................... 1 8 ..................... 120305 ..................................... Fitting ...................................................................................................... 2 9 ..................... 120536 ..................................... Bracket ................................................................................................... 1 10 .................... 060038-002 .............................. Cotter Pin ................................................................................................ 1 11 .................... 060017-105 .............................. Screw ...................................................................................................... 2 12 .................... 127441 ..................................... Clamp ...................................................................................................... 2 060015-110 .............................. Screw ...................................................................................................... 4 13 .................... 127150 ..................................... Guide Clamp ........................................................................................... 2 060080-007 .............................. Nut .......................................................................................................... 4 14 .................... 132284 ..................................... Cable Track ............................................................................................. 2 15 .................... 132504 ..................................... Retaining Plate Assembly ....................................................................... 4 060021-023 .............................. Nut .......................................................................................................... 8 16 .................... 127302-001 .............................. Harness LH 2995 mm (118 in.) Lift Height (included Terminals & Plug) .. 1 17 .................... 127302-002 .............................. Harness RH 2995 mm (118 in.) Lift Height (included Terminals & Plug) . 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-4.8-2350

49

GATE SWITCH

5 6 5

2

7

4 8 2

7

3 8 2 6

1

MP-2350-015 MP-4.8-2350

50M1.0-0000-00050

MP-WAV 50 05/05 • Printed in Germany

GATE SWITCH INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 120419-001 .............................. Gate Switch Assembly LH ...................................................................... 1 120419-002 .............................. Gate Switch Assembly RH ..................................................................... 1 1 ........................... 060011-035 .............................. Screw ................................................................................................ 4 2 ........................... 089342 ..................................... Spacer ............................................................................................... 6 3 ........................... 062692 ..................................... Switch GOSL .................................................................................... 2 062692 ..................................... Switch GCSR .................................................................................... 2 4 ........................... 062692 ..................................... Switch GCSL .................................................................................... 2 062692 ..................................... Switch GOSR ................................................................................... 2 5 ........................... 120226 ..................................... Tapped Block ..................................................................................... 2 060014-080 .............................. Screw ................................................................................................ 4 6 ........................... 089298-005 .............................. Rod .................................................................................................... 2 060031-020 .............................. Nut ..................................................................................................... 2 7 ........................... 120427 ..................................... Actuator (included 8) ......................................................................... 4 8 ........................... 125833 ..................................... Screw ................................................................................................ 4

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-4.8-2350

51

HEIGHT SWITCH 2135mm (84 in.) Lift Height O ve rh w ie V d t ea gh i R

ro nt

3

ft Le

1

F

RCS 2

R

3

ea r

HTS20 2

A

4

1

5

9 6

A

5

8 7 8 11 10

ft R

ig

ht

O

Le

ve

rh

F

ea

ro

d

nt

V

ie

w

2995mm (118 in.) Lift Height

R

ea

r

RCS 2 HTS84 2

1

10

3 B 3 B 11

HTS20 2 8 7 8

C

3

1

6 9

4 5

5

C

MP-2350-016 MP-4.8-2350

52M1.0-0000-00052

MP-WAV 50 05/05 • Printed in Germany

HEIGHT SWITCH INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 120418-002 .............................. Height Switch Assembly 2135 mm (84 in.) (included 1 - 9 & 11) ............ 1 120418-003 .............................. Height Switch Assembly 2995 mm (118 in.) (included 1 - 9 & 11) .......... 1 1 ........................... 060011-037 .............................. Screw - 2135 mm (84 in.) .................................................................. 2 060011-015 .............................. Screw - 2995 mm (118 in.) ................................................................ 2 060005-036 .............................. Washer .............................................................................................. 2 060021-023 .............................. Nut ..................................................................................................... 2 2 ........................... 062692 ..................................... Switch ............................................................................................... AR 3 ........................... 126046 ..................................... Spacer ............................................................................................... AR 4 ........................... 126211 ..................................... Actuator ............................................................................................. AR 5 ........................... 060014-076 .............................. Screw ................................................................................................ AR 6 ........................... 082609 ..................................... Pin ..................................................................................................... AR 7 ........................... 082608-005 .............................. Roller ................................................................................................. AR 8 ........................... 060030-116 .............................. Washer .............................................................................................. AR 9 ........................... 060097 ..................................... Screw ................................................................................................ AR 10 .................... 060014-042 .............................. Screw - 2135 mm (84 in.) ........................................................................ 2 060014-078 .............................. Screw - 2995 mm (118 in.) ...................................................................... 2 11 .......................... 126038 ..................................... Bracket - 2135 mm (84 in.) ................................................................ 1 127139 ..................................... Bracket - 2995 mm (118 in.) .............................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-4.8-2350

53

MOTOR COVER SWITCH

4 Y b o y u K lo c fr e wo e W om e uld p W s ri o h A n b a uo g e it ile R re u N w s p s a r la tr IN o e u en n rv tf u G n 't ic c d tire orm k fa in e ll g r . or o , p bo c r b la d ru a lo tf y s c c h o a c k e id th rmw d e . ay n e ta p llyla tf lo o w rm e r.

R ea r

R ig ht

F ro nt

O ve rh ea d Le V ie ft w

4

3

10 2

9 9 9

5 6

Drive Motor

8 CA601 7 7

Harness

6 1

MP-2350-017 MP-4.8-2350

54M1.0-0000-00054

MP-WAV 50 05/05 • Printed in Germany

MOTOR COVER SWITCH INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 062692 ..................................... Switch RLMCS ....................................................................................... 1 062692 ..................................... Switch RRMCS ....................................................................................... 1 060011-035 .............................. Screw ...................................................................................................... 4 2 ..................... 062692 ..................................... Switch FLMCS ........................................................................................ 1 062692 ..................................... Switch FRMCS ....................................................................................... 1 060011-035 .............................. Screw ...................................................................................................... 4 3 ..................... 120600 ..................................... Cover ...................................................................................................... 1 060015-082 .............................. Screw ...................................................................................................... 4 4 ..................... 120617 ..................................... Cover ...................................................................................................... 1 060015-114 .............................. Screw ...................................................................................................... 2 5 ..................... 120622 ..................................... Spring ..................................................................................................... 4 6 ..................... 120594-001 .............................. Bracket LH .............................................................................................. 1 120594-002 .............................. Bracket RH ............................................................................................. 1 060014-079 .............................. Screw ...................................................................................................... 4 7 ..................... 120613-001 .............................. Connector Mount .................................................................................... 4 060013-049 .............................. Screw ...................................................................................................... 4 8 ........................................................................ Connectors (see Section 4.0) ................................................................. 8 9 ..................... 127191 ..................................... Front Frame ............................................................................................. 1 127192 ..................................... Rear Frame ............................................................................................. 1 127193 ..................................... Rod ......................................................................................................... 1 060045-028 .............................. Screw ...................................................................................................... 4 060030-319 .............................. Washer ................................................................................................... 4 10 .................... 120593 ..................................... Bracket ................................................................................................... 2 060014-079 .............................. Screw ...................................................................................................... 4

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-4.8-2350

55

Page intentionally left blank

Printed in Germany

56M1.0-0000-00056

SECTION 7

Printed in Germany

57

MAST Part 1-3

21 11 6 5 13 19

20

11 12

9

13

17

10

18

15

3

9

14

7

16

6 5

7 8

9

10 4

4

2

ft

R ea

r

R ig

ht

Le

O ve

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ea

F ro

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nt

V ie

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1

MP-2350-018 MP-7.2-2350

58M1.0-0000-00058

MP-WAV 50 05/05 • Printed in Germany

MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 120320-002 .............................. Chassis ................................................................................................... 1 2 ..................... 120277-001 .............................. Guide ...................................................................................................... 1 3 ..................... 120277-002 .............................. Guide ...................................................................................................... 1 4 ..................... 120278 ..................................... Guide ...................................................................................................... 2 5 ..................... 120283-001 .............................. Shim 0.40 mm (.015 in.) .......................................................................... AR 120283-002 .............................. Shim 0.65 mm (.025 in.) .......................................................................... AR 120283-003 .............................. Shim 0.90 mm (.035 in.) .......................................................................... AR 6 ..................... 060014-079 .............................. Screw ...................................................................................................... 8 7 ..................... 120279 ..................................... Guide ...................................................................................................... 3 8 ..................... 120280 ..................................... Guide ...................................................................................................... 3 9 ..................... 120284-001 .............................. Shim 0.40 mm (.015 in.) .......................................................................... AR 120284-002 .............................. Shim 0.65 mm (.025 in.) .......................................................................... AR 120284-003 .............................. Shim 0.90 mm (.035 in.) .......................................................................... AR 10 .................... 060015-116 .............................. Screw ...................................................................................................... 12 11 .................... 120275 ..................................... Guide ...................................................................................................... 2 12 .................... 120297-002 .............................. Mast ........................................................................................................ 1 13 .................... 120276 ..................................... Guide ...................................................................................................... 2 14 .................... 120282-001 .............................. Guide ...................................................................................................... 1 15 .................... 120282-002 .............................. Guide ...................................................................................................... 1 16 .................... 120280 ..................................... Guide ...................................................................................................... 1 17 .................... 120279 ..................................... Guide ...................................................................................................... 1 18 .................... 120281 ..................................... Guide ...................................................................................................... 2 19 .................... 060015-116 .............................. Screw ...................................................................................................... 4 20 .................... 060015-098 .............................. Screw ...................................................................................................... 8 21 ....................................................................... Platform (see Section 9.0) ...................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-7.2-2350

59

MAST Part 2-3

nt ro

r

R

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ht

5

15

F

5

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6

O

11

6

R

ea

13 14 18

17

16

13

6

3 12

6 5 5

4

2

10

10

4 10 7

1 10 7 9 9

8

MP-2350-019 MP-7.2-2350

60M1.0-0000-00060

MP-WAV 50 05/05 • Printed in Germany

MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 120320-003 .............................. Chassis 2995 mm (118 in.) ..................................................................... 1 2 ..................... 120277-001 .............................. Guide ...................................................................................................... 1 3 ..................... 120277-002 .............................. Guide ...................................................................................................... 1 4 ..................... 120278 ..................................... Guide ...................................................................................................... 2 5 ..................... 120283-001 .............................. Shim 0.40 mm (.015 in.) .......................................................................... AR 120283-002 .............................. Shim 0.65 mm (.025 in.) .......................................................................... AR 120283-003 .............................. Shim 0.90 mm (.035 in.) .......................................................................... AR 6 ..................... 060014-079 .............................. Screw ...................................................................................................... 8 7 ..................... 120279 ..................................... Guide ...................................................................................................... 3 8 ..................... 120280 ..................................... Guide ...................................................................................................... 3 9 ..................... 120284-001 .............................. Shim 0.40 mm (.015 in.) .......................................................................... AR 120284-002 .............................. Shim 0.65 mm (.025 in.) .......................................................................... AR 120284-003 .............................. Shim 0.90 mm (.035 in.) .......................................................................... AR 10 .................... 060015-116 .............................. Screw ...................................................................................................... 12 11 .................... 127114 ..................................... Guide ...................................................................................................... 1 12 .................... 127109 ..................................... Mast 2995 mm (118 in.) .......................................................................... 1 13 .................... 127279 ..................................... Guide ...................................................................................................... 2 14 .................... 127115 ..................................... Guide ...................................................................................................... 1 15 .................... 060017-041 .............................. Screw ...................................................................................................... 2 16 .................... 127113 ..................................... Guide ...................................................................................................... 1 17 .................... 127110 ..................................... Bracket ................................................................................................... 1 18 .................... 060080-008 .............................. Nut .......................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-7.2-2350

61

MAST

R

ea r

R

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O

F

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ve rh ea d Le V ie ft w

Part 3-3

51

52

43 47

45

49

49

46 45

47 52 46

44 46 49 45

40

50

44 45

46

43

48 47

46

43

47

42

48

45

44 41 46 MP-2350-020

MP-7.2-2350

62M1.0-0000-00062

MP-WAV 50 05/05 • Printed in Germany

MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

40 .................... 127117 ..................................... Mast 2995 mm (118 in.) .......................................................................... 1 41 .................... 120282-002 .............................. Guide ...................................................................................................... 1 42 .................... 120282-001 .............................. Guide ...................................................................................................... 1 43 .................... 120279 ..................................... Guide ...................................................................................................... 5 44 .................... 120280 ..................................... Guide ...................................................................................................... 5 45 .................... 120281 ..................................... Guide ...................................................................................................... 6 46 .................... 120284-001 .............................. Shim 0.40 mm (.015 in.) .......................................................................... AR 120284-002 .............................. Shim 0.65 mm (.025 in.) .......................................................................... AR 120284-003 .............................. Shim 0.90 mm (.035 in.) .......................................................................... AR 120284-004 .............................. Shim 4.75 mm (.187 in.) .......................................................................... AR 47 .................... 060015-085 .............................. Screw ...................................................................................................... 12 48 .................... 060015-116 .............................. Screw ...................................................................................................... 4 49 .................... 060015-052 .............................. Screw ...................................................................................................... 12 50 .................... 132418 ..................................... Spacer .................................................................................................... 2 51 ....................................................................... Platform (see Section 9.0) ...................................................................... 1 52 .................... 060015-023 .............................. Screw ...................................................................................................... 8

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-7.2-2350

63

MAST CHAIN Part 1-2

Yoke

Mast

16 15

19

17 16

18 14

12

15

13

11

Chassis

10 8 9 8 6 4 CHSL2

7 5

ht

Le

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2

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3 CHSR2

R ea

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R ig

1

Chassis

MP-2350-021 MP-7.2-2350

64M1.0-0000-00064

MP-WAV 50 05/05 • Printed in Germany

MAST CHAIN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 120543 ..................................... Plate ........................................................................................................ 2 2 ..................... 060014-079 .............................. Screw ...................................................................................................... 4 3 ..................... 062692 ..................................... Switch CHSR2 ........................................................................................ 1 4 ..................... 062692 ..................................... Switch CHSL2 ........................................................................................ 1 5 ..................... 060011-034 .............................. Screw ...................................................................................................... 4 6 ..................... 060000-005 .............................. Roll Pin ................................................................................................... 2 7 ..................... 060038-019 .............................. Cotter Pin ................................................................................................ 2 8 ..................... 060021-012 .............................. Nut .......................................................................................................... 4 9 ..................... 120214 ..................................... Plate Switch ............................................................................................ 2 10 .................... 060030-309 .............................. Washer ................................................................................................... 2 11 .................... 120212 ..................................... Spring ..................................................................................................... 2 12 .................... 120217 ..................................... Chain Anchor .......................................................................................... 2 13 .................... 120213 ..................................... Chain Pin ................................................................................................ 2 14 .................... 060038-019 .............................. Cotter Pin ................................................................................................ 2 15 .................... 120191-003 .............................. Chain 2135 mm (84 in.) ........................................................................... 2 120191-004 .............................. Chain 2995 mm (118 in.) ......................................................................... 2 16 .................... 060009-092 .............................. Retaining Ring ........................................................................................ 2 17 .................... 120193 ..................................... Pin ........................................................................................................... 1 18 .................... 120192 ..................................... Chain Anchor .......................................................................................... 1 19 .................... 120544-001 .............................. Screw ...................................................................................................... 2 060005-009 .............................. Washer ................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-7.2-2350

65

MAST CHAIN Part 2-2

31

30 C 33

C

32

34

Mast

36 35

38

36

CHSL1 A

D 39 40

41

42 44

E

38

B

37

CHSR1

43

38

45

38

43

46

42 44 A

Mast

45 46 B 38 D

Platform O ve rh ea d Le V ie ft w

E

R ig ht

F ro nt

47

R ea r

47

48

38

36

48

MP-2350-022 MP-7.2-2350

66M1.0-0000-00066

MP-WAV 50 05/05 • Printed in Germany

MAST CHAIN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

only for 2995mm (118in.) Lift Height

30 .................... 060021-046 .............................. Nut .......................................................................................................... 2 31 .................... 060017-047 .............................. Screw ...................................................................................................... 2 32 .................... 127119 ..................................... Sheave Weldment ................................................................................... 1 33 .................... 065081-017 .............................. Ball Bearing ............................................................................................. 2 34 .................... 127122 ..................................... Chain Sheave ......................................................................................... 2 35 .................... 060009-072 .............................. Retaining Ring ........................................................................................ 2 36 .................... 120191-005 .............................. Leaf Chain ............................................................................................... 2 37 .................... 127145 ..................................... Chain Pin ................................................................................................ 2 38 .................... 060038-019 .............................. Cotter Pin ................................................................................................ 6 39 .................... 127146 ..................................... Switch Plate ............................................................................................ 2 40 .................... 062692 ..................................... Switch CHSL1 & CHSR1 ........................................................................ 2 41 .................... 060011-034 .............................. Screw ...................................................................................................... 4 42 .................... 060021-012 .............................. Nut .......................................................................................................... 4 43 .................... 127147 ..................................... Switch Plate ............................................................................................ 2 44 .................... 060030-309 .............................. Washer ................................................................................................... 2 45 .................... 120212 ..................................... Spring ..................................................................................................... 2 46 .................... 060014-079 .............................. Screw ...................................................................................................... 4 47 .................... 120217 ..................................... Anchor Assembly ................................................................................... 2 48 .................... 120213 ..................................... Chain Pin ................................................................................................ 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-7.2-2350

67

YOKE

6 7 8 6 12 9 10

11 9

3

2

1

4

13 5

14

MP-2350-023 MP-7.11-2350

68M1.0-0000-00068

MP-WAV 50 05/05 • Printed in Germany

YOKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 120430 ..................................... Yoke Assembly ....................................................................................... 1 1 ........................... 120296 ..................................... Yoke .................................................................................................. 1 060000-065 .............................. Roll Pin .............................................................................................. 1 2 ........................... 060000-004 .............................. Roll Pin .............................................................................................. 1 3 ........................... 060005-022 .............................. Washer .............................................................................................. 2 4 ........................... 060015-023 .............................. Screw ................................................................................................ 2 5 ........................... 120294 ..................................... Pin ..................................................................................................... 1 6 ........................... 060009-114 .............................. Retaining Ring ................................................................................... 2 7 ........................... 120432 ..................................... Pulley Assembly (included 6 & 8) ..................................................... 1 120290 ..................................... Chain Sheave .................................................................................... 1 8 ........................... 065081-018 .............................. Ball Bearing ....................................................................................... 1 9 ........................... 120285 ..................................... Hub .................................................................................................... 4 10 .......................... 120429 ..................................... Pulley Assembly (included 9, 11,13 & 14) ......................................... 1 120286 ..................................... Pulley ................................................................................................ 2 11 .......................... 120292 ..................................... Ball .................................................................................................... 80 12 .......................... 120291 ..................................... Spacer ............................................................................................... 2 13 .......................... 060005-022 .............................. Washer .............................................................................................. 4 14 .......................... 060015-110 .............................. Screw ................................................................................................ 4

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-7.11-2350

69

Page intentionally left blank

Printed in Germany

70M1.0-0000-00070

SECTION 8

Printed in Germany

71

LIFT CYLINDER

9 10 12 11

6 10

7 6

11

13

2

14 3

5

12

13

4

14

1

1

2

9 3 5

4

7 6 8

8

MP-2350-024 MP-8.0-2350

72M1.0-0000-00072

MP-WAV 50 05/05 • Printed in Germany

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 120431-002 .............................. Lift Cylinder 2135 mm ( 84 in.) ................................................................ 1 120431-003 .............................. Lift Cylinder 2995 mm (118 in.) ............................................................... 1 1 ........................... 120181-002 .............................. Cylinder Tube 2135 mm ( 84 in.) ........................................................ 1 120181-003 .............................. Cylinder Tube 2995 mm (118 in.) ....................................................... 1 2 ........................... 074240 ..................................... Seal ................................................................................................... 1 3 ........................... 060015-078 .............................. Screw ................................................................................................ 1 4 ........................... 120186-001 .............................. Piston 2135 mm (84 in.) .................................................................... 1 120186-002 .............................. Piston 2995 mm (118 in.) .................................................................. 1 5 ........................... 105677 ..................................... Spring ................................................................................................ 1 6 ........................... 060009-155 .............................. Retaining Ring ................................................................................... 2 7 ........................... 120185 ..................................... Bushing ............................................................................................. 1 8 ........................... 060000-045 .............................. Roll Pin .............................................................................................. 1 9 ........................... 120354-002 .............................. Ram 2135 mm (84 in.) ....................................................................... 1 120354-003 .............................. Ram 2995 mm (118 in.) ..................................................................... 1 10 .......................... 064135-014 .............................. Wiper Ring ......................................................................................... 1 11 .......................... 064132-045 .............................. Packing Rod ...................................................................................... 1 12 .......................... 120189 ..................................... Cap .................................................................................................... 1 13 .......................... 064019-066 .............................. O-Ring ............................................................................................... 1 14 .......................... 064074-038 .............................. Backup Ring ...................................................................................... 1

123929 ..................................... Seal Kit (included 2, 10, 11, 13 & 14) ................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-8.0-2350

73

Page intentionally left blank

Printed in Germany

74M1.0-0000-00074

SECTION 9

Printed in Germany

75

PLATFORM Part 1-3

U

S

A

Steering Handle

Traction Handle

2 1

TB301 14 6

5 4

11

5

DB11 9 11

7

TB302 8 13

A

12 3

A

3

B

10 B

MP-2350-025 MP-9.0-2350

76M1.0-0000-00076

MP-WAV 50 05/05 • Printed in Germany

PLATFORM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 120152 ..................................... Rail Pad 2135 mm (84 in.) ....................................................................... 2 132165 ..................................... Rail Pad 2995 mm (118 in.) .................................................................... 2 120544-002 .............................. Screw ...................................................................................................... 4 060005-020 .............................. Washer ................................................................................................... 4 2 ..................... 120233 ..................................... Mast Cap 2135 mm (84 in.) ..................................................................... 1 132057 ..................................... Mast Cap 2995 mm (118 in.) ................................................................... 1 120544-003 .............................. Screw ...................................................................................................... 2 3 ..................... 125234-001 .............................. Bolster LH White 2135 mm (84 in.) ......................................................... 1 125234-002 .............................. Bolster RH White 2135 mm (84 in.) ......................................................... 1 125234-005 .............................. Bolster LH Yellow 2135 mm (84 in.) ......................................................... 1 125234-006 .............................. Bolster RH Yellow 2135 mm (84 in.) ........................................................ 1 127160-001 .............................. Bolster LH White 2995 mm (118 in.) ........................................................ 1 127160-002 .............................. Bolster RH White 2995 mm (118 in.) ....................................................... 1 127160-007 .............................. Bolster LH Orange 2995 mm (118 in.) .................................................... 1 127160-008 .............................. Bolster RH Orange 2995 mm (118 in.) .................................................... 1 120562 ..................................... Spring Bracket ........................................................................................ 6 061094-001 .............................. Screw ...................................................................................................... 6 4 ..................... 060016-102 .............................. Screw ...................................................................................................... 2 5 ..................... 060016-097 .............................. Screw ...................................................................................................... 2 060080-007 .............................. Nut .......................................................................................................... 2 6 ..................... 127416-001 .............................. Mid Rail LH 2135 mm (84 in.) .................................................................. 1 127416-002 .............................. Mid Rail RH 2135 mm (84 in.) ................................................................. 1 127174-001 .............................. Mid Rail LH 2995 mm (118 in.) ................................................................ 1 127174-002 .............................. Mid Rail RH 2995 mm (118 in.) ............................................................... 1 7 ..................... 125197 ..................................... Platform 2135 mm (84 in.) ....................................................................... 1 127429 ..................................... Platform 2995 mm (118 in.) ..................................................................... 1 8 ..................... 079564-013 .............................. Terminal Block 2135 mm (84 in.) ............................................................. 1 079564-011 .............................. Terminal Block 2995 mm (118 in.) ........................................................... 1 9 ..................... 121854 ..................................... Diode Block ............................................................................................. 1 060012-079 .............................. Screw ...................................................................................................... 2 10 .................... 126273-001 .............................. Terminal Cover 2135 mm (84 in.) ............................................................ 1 127153 ..................................... Terminal Cover 2995 mm (118 in.) .......................................................... 2 11 .................... 060012-077 .............................. Screw ...................................................................................................... 4 12 .................... 060091-002 .............................. Insert ...................................................................................................... 6 13 .................... 079565-013 .............................. Plate 2135 mm (84 in.) ............................................................................ 2 079565-011 .............................. Plate 2995 mm (118 in.) .......................................................................... 2 14 .................... 079564-013 .............................. Terminal Block 2135 mm (84 in.) ............................................................. 1 079564-011 .............................. Terminal Block 2995 mm (118 in.) ........................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-9.0-2350

77

PLATFORM Part 2-3

32

30

36

D

35

C

33

37 C

31

35 34 Gate Switch see Section 4.8

D

41

39

38

37

36 40 43 Floorboard

42

53

52

44 45 50

46 47

51

49 48

56

55 55 PLSLL

54 PLSC

55 PLSLR MP-2350-026

MP-9.0-2350

78M1.0-0000-00078

MP-WAV 50 05/05 • Printed in Germany

PLATFORM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

30 .................... 120147 ..................................... Pivot Pin .................................................................................................. 2 31 .................... 060009-003 .............................. Retaining Ring ........................................................................................ 2 32 .................... 125482 ..................................... Manual Cover Flap .................................................................................. 1 125594 ..................................... Retaining Bar .......................................................................................... 1 125595 ..................................... Rivet ........................................................................................................ 2 33 .................... 125481 ..................................... Manual Holder 2135 mm (84 in.) ............................................................. 1 127195 ..................................... Manual Holder 2995 mm (118 in.) ........................................................... 1 060015-119 .............................. Screw ...................................................................................................... 2 060005-007 .............................. Washer 2995 mm (118 in.) ...................................................................... 2 125637-003 .............................. Plug (No Manual Holder) ......................................................................... 2 34 .................... 125502 ..................................... Storage Pocket ....................................................................................... 1 132423 ..................................... Storage Pocket w/o Logo ........................................................................ 1 125503 ..................................... Pocket Mount .......................................................................................... 1 060016-094 .............................. Screw ...................................................................................................... 1 125637-002 .............................. Plug (No Storage) ................................................................................... 2 35 .................... 120148 ..................................... Spacer .................................................................................................... 4 36 .................... 065012-006 .............................. Ball Bushing ............................................................................................ 4 37 .................... 060009-108 .............................. Retaining Ring ........................................................................................ 6 38 .................... 127178-002 .............................. Gate LH 2135 mm (84 in.) ....................................................................... 1 127179-002 .............................. Gate RH 2135 mm (84 in.) ...................................................................... 1 127178-003 .............................. Gate LH 2995 mm (118 in.) ..................................................................... 1 127179-003 .............................. Gate RH 2995 mm (118 in.) .................................................................... 1 39 .................... 060015-023 .............................. Screw ...................................................................................................... 6 40 .................... 120557-001 .............................. Rear Panel LH ......................................................................................... 1 120557-002 .............................. Rear Panel RH ........................................................................................ 1 41 .................... 120235-001 .............................. Switch Cover LH ..................................................................................... 1 120235-002 .............................. Switch Cover RH .................................................................................... 1 060015-023 .............................. Screw ...................................................................................................... 4 42 .................... 120387 ..................................... Connecting Pin ....................................................................................... 2 43 .................... 120231 ..................................... Switch Cam ............................................................................................. 2 44 .................... 120227 ..................................... Clevis ...................................................................................................... 2 45 .................... 061009-023 .............................. Key .......................................................................................................... 2 46 .................... 060030-026 .............................. Washer ................................................................................................... 2 47 .................... 060021-080 .............................. Nut .......................................................................................................... 2 48 .................... 060038-019 .............................. Cotter Pin ................................................................................................ 2 49 .................... 060030-267 .............................. Washer ................................................................................................... 2 50 .................... 120223 ..................................... Clevis ...................................................................................................... 2 51 .................... 060030-161 .............................. Washer ................................................................................................... 2 52 .................... 120230 ..................................... Bushing ................................................................................................... 2 53 .................... 120561 ..................................... Spring ..................................................................................................... 2 060013-048 .............................. Screw ...................................................................................................... 4 060030-045 .............................. Washer ................................................................................................... 4 54 .................... 062693 ..................................... Power Supply - Strobe Light .................................................................... 1 060014-062 .............................. Screw ...................................................................................................... 2 060005-005 .............................. Washer 2995 mm (118 in.) ...................................................................... 2 060021-005 .............................. Nut .......................................................................................................... 2 55 .................... 125616-001 .............................. Strobe Light ............................................................................................. 2 125628 ..................................... Lens - No Strobe Light ............................................................................ 2 060013-048 .............................. Screw ...................................................................................................... 4 060030-045 .............................. Washer ................................................................................................... 4 56 .................... 060009-074 .............................. Retaining Ring ........................................................................................ 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-9.0-2350

79

PLATFORM Part 3-3

1

12 2 3

11

12 9 10

2 DMSR

5

F ro nt

8

O ve rh ea d Le V ie ft w

4

Platform

7

R ea r

R ig ht

6

MP-2350-027 MP-9.0-2350

80M1.0-0000-00080

MP-WAV 50 05/05 • Printed in Germany

PLATFORM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 120416 ..................................... Floorboard Assembly 2135 mm (84 in.) (included 2 - 4, 9 - 11) ............... 1 132103 ..................................... Floorboard Assembly 2995 mm (118 in.) (included 2 - 4, 9 - 11) ............. 1 1 ..................... 120236 ..................................... Floor Mat 2135 mm (84 in.) ..................................................................... 1 127159 ..................................... Floor Mat 2995 mm (118 in.) .............................................................. 1 2 ........................... 120569 ..................................... Switch DMSR, DMSL ........................................................................ 2 3 ........................... 060012-080 .............................. Screw ................................................................................................ 4 4 ........................... 120242 ..................................... Floorboard 2135 mm (84 in.) ............................................................. 1 127157 ..................................... Floorboard 2995 mm (118 in.) ........................................................... 1 5 ..................... 062488-010 .............................. Spacer .................................................................................................... 2 6 ..................... 120249 ..................................... Spring ..................................................................................................... 2 7 ..................... 120250 ..................................... Spring ..................................................................................................... 2 8 ..................... 073823-001 .............................. Flanged Bearing ...................................................................................... 2 9 ........................... 062535-009 .............................. Plug Connector ................................................................................. 1 10 .......................... 062536-002 .............................. Mini Mate-N-Lock Terminal ................................................................ 2 11 .......................... 062020-002 .............................. Connector ......................................................................................... 1 12 .................... 132245 ..................................... Switch Cover & Springs Kit ..................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-9.0-2350

81

Page intentionally left blank

Printed in Germany

82M1.0-0000-00082

SECTION 10

Printed in Germany

83

RAIL GUIDE

4 6

3 6 2 1 5

4

3

2 1

MP-2350-028 MP-10.0-2350

84M1.0-0000-00084

MP-WAV 50 05/05 • Printed in Germany

RAIL GUIDE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 120347 ..................................... Rail Guide Assembly (without 6) ............................................................. 1 1 ........................... 060009-037 .............................. Retaining Ring ................................................................................... 2 2 ........................... 060030-028 .............................. Washer .............................................................................................. 2 3 ........................... 125709 ..................................... Guide Wheel Assembly (included Bushing) ...................................... 2 120583 ...................................... Guide Wheel ................................................................................ 2 065117-013 ............................... Bushing ....................................................................................... 2 4 ........................... 100779 ..................................... Grease Nipple ................................................................................... 2 5 ........................... 120348 ..................................... Rail Guide ......................................................................................... 1 6 ..................... 060017-006 .............................. Screw ...................................................................................................... 6 060005-010 .............................. Washer ................................................................................................... 6 060021-011 .............................. Nut .......................................................................................................... 6

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-10.0-2350

85

LOAD TRAY

Mast

25 25

16

8 24 23

16 22

16 1

21 20 19

2

18 17

10 9

2 8

12

10

13 15

4

11

4 3 5 14

7

7 6

MP-2350-029 MP-10.0-2350

86M1.0-0000-00086

MP-WAV 50 05/05 • Printed in Germany

LOAD TRAY INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 127840 ..................................... Track ....................................................................................................... 1 2 ..................... 060017-019 .............................. Screw 2135 mm (84 in.) .......................................................................... 4 060017-040 .............................. Screw 2995 mm (118 in.) ........................................................................ 4 060080-008 .............................. Nut .......................................................................................................... 4 3 ..................... 125250 ..................................... Bottom Plate ............................................................................................ 1 4 ..................... 060015-098 .............................. Screw ...................................................................................................... 2 5 ..................... 120240-004 .............................. Cover 2135 mm (84 in.) .......................................................................... 1 6 ..................... 120240-005 .............................. Cover 2135 mm (84 in.) .......................................................................... 1 7 ..................... 060015-110 .............................. Screw 2135 mm (84 in.) .......................................................................... 8 8 ..................... 126871 ..................................... Carriage .................................................................................................. 1 9 ..................... 125296 ..................................... Pin ........................................................................................................... 1 10 .................... 060009-003 .............................. Retaining Ring ........................................................................................ 2 11 .................... 125254 ..................................... Link ......................................................................................................... 2 12 .................... 125253 ..................................... Link Pin ................................................................................................... 2 13 .................... 060009-092 .............................. Retaining Ring ........................................................................................ 4 14 .................... 060016-093 .............................. Screw ...................................................................................................... 2 15 .................... 126308 ..................................... Tray ......................................................................................................... 1 16 .................... 065081-015 .............................. Bearing Ball ............................................................................................. 4 126877 ..................................... Spacer .................................................................................................... 4 17 .................... 125301 ..................................... Bumper ................................................................................................... 1 18 .................... 060030-161 .............................. Washer ................................................................................................... 1 19 .................... 125300 ..................................... Spacer .................................................................................................... 1 20 .................... 125298 ..................................... Spring ..................................................................................................... 1 21 .................... 060030-052 .............................. Washer ................................................................................................... 1 22 .................... 060016-009 .............................. Screw ...................................................................................................... 1 23 .................... 125255 ..................................... Locking Pin ............................................................................................. 1 24 .................... 104329 ..................................... Spring ..................................................................................................... 1 25 .................... 125299 ..................................... Spring ..................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-10.0-2350

87

LABELS AND DECALS Part 1-2

CAPACITY LBS.

One Operator - No P assengers

Do not operate this vehicle unless you are trained and authorized.

You or people around you could be seriously injured or even killed if you don't use this vehicle correctly.

Read the Manuals.

Obey all warnings and instructions in the Manuals and on the vehicle.

Inspect your vehicle before using it.

Make sure it is in good working order.

3

Stop vehicle fully before getting off.

Watch out for people around you.

Falling objects can injure others.

Make sure loads are stable.

Tipovers are very serious accidents.

Make certain your path is clear of

This platform is not insulated.

debris, holes or anything that could

You could be burned or even killed

cause the vehicle to tip over.

if you or your vehicle comes too close to electrical devices or wires.

Keep gates closed while elevated.

174

Know what voltages you may be Stay off railing and load areas.

exposed to, and what the safe

Don't use other objects to stand on.

working distance is.

Keep your feet on the platform floor.

You can be crushed by going under a rack. Look where you're going.

Stay off ramps or grades.

You could lose steering control.

Operate on level surfaces only.

8

5

9

12

6 10

4

1

2

11 1

7 11

11

11

MP-2140-030 MP-10.9-2350

88M1.0-0000-00088

MP-WAV 50 05/05 • Printed in Germany

LABELS AND DECALS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 869006-*** ............................... Warning Hands Off ................................................................................. AR 2 ..................... 869007-*** ............................... Warning Hands Off w/Text ...................................................................... 1 3 ..................... 869174-*** ............................... Warning/Capacity Label .......................................................................... 1 4 ..................... 069190-001 .............................. Work Assist Decal Right ......................................................................... 1 5 ..................... 869179-*** ............................... Warning Stay Off ..................................................................................... 1 6 ..................... 069187-001 .............................. Wave Decal Blue w/Green ...................................................................... 1 069188 ..................................... Wave Decal Yellow w/Grey ..................................................................... 1 069538 ..................................... Wave Decal Orange w/Grey ................................................................... 1 7 ..................... 069189-001 .............................. Splash Decal Blue .................................................................................. 1 069189-003 .............................. Splash Decal Yellow ................................................................................ 1 069189-004 .............................. Splash Decal Orange .............................................................................. 1 8 ........................................................................ Data Plate (Contact Factory) .................................................................. 1 9 ..................... 063011-007 .............................. Paint Dark Grey ...................................................................................... 1 063011-017 .............................. Paint Dark Grey Case ............................................................................. 1 10 .................... 063011-027 .............................. Paint Light Graphite Grey ........................................................................ 1 063011-028 .............................. Paint Light Graphite Grey Case .............................................................. 1 11 .................... 063011-029 .............................. Paint Crystal Silver ................................................................................. 1 063011-030 .............................. Paint Crystal Silver Case ........................................................................ 1 12 .................... 063011-025 .............................. Paint Alpine White ................................................................................... 1 063011-026 .............................. Paint Alpine White Case .......................................................................... 1

*** ................... xxxxxx-001 .............................. German xxxxxx-002 .............................. French xxxxxx-003 .............................. Spanish xxxxxx-004 .............................. Dutch xxxxxx-005 .............................. Italian xxxxxx-006 .............................. English

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-10.9-2350

89

LABELS AND DECALS Part 2-2

35

32 XXXXXXXXX

30

33,34

31

36

37

38

MP-2140-031 MP-10.9-2350

90M1.0-0000-00090

MP-WAV 50 05/05 • Printed in Germany

LABELS AND DECALS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

30 .................... 869178-*** ............................... Warning Lowering Platform ..................................................................... 1 31 .................... 869183-*** ............................... Warning Lowering Valve .......................................................................... 1 32 .................... 869182-*** ............................... Warning/Warning/Danger ........................................................................ 1 33 .................... 869184-*** ............................... Warning Battery ...................................................................................... 1 34 .................... 869186-*** ............................... Danger Battery ....................................................................................... 1 35 .................... 869167-*** ............................... Service Panel Label ................................................................................ 1 36 .................... 069187-001 .............................. Wave Decal Blue w/Green ...................................................................... 1 069188 ..................................... Wave Decal Yellow w/Grey ..................................................................... 1 069538 ..................................... Wave Decal Orange w/Grey ................................................................... 1 37 .................... 069190-002 .............................. Work Assist Decal Left ........................................................................... 1 38 .................... 069189-001 .............................. Splash Decal Blue .................................................................................. 1 069189-003 .............................. Splash Decal Yellow ................................................................................ 1 069189-004 .............................. Splash Decal Orange .............................................................................. 1

*** ................... xxxxxx-001 .............................. German xxxxxx-002 .............................. French xxxxxx-003 .............................. Spanish xxxxxx-004 .............................. Dutch xxxxxx-005 .............................. Italian xxxxxx-006 .............................. English

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-WAV 50 05/05 • Printed in Germany

MP-10.9-2350

91

Page intentionally left blank

Printed in Germany

92M1.0-0000-00092