Crown Forklift TSP6000 SERIES Spare Parts Manual

TSP6000 SERIES PARTS MANUAL

P Order Number: 812732-006 Revision: A • Printed in U.S.A

CROWN Gabelstapler GmbH & Co. KG – European Headquarter – Moosacher Str. 52 80809 München Germany Phone +49 (0)89 93 00 2 – 0 Fax +49 (0)89 93 00 2 – 133

All rights reserved under international and Pan-American Copyright Agreement.

Copyright 2006 CROWN Equipment Corporation

C Revision No. - Date

SECTION 1

TSP 6000 INDEX Title

Page Number

Introduction

ITD–1961–001

POWER UNIT PARTS Power Unit Battery Compartment Components

SECTION 2 01 - 3/06

SECTION 3

01 - 3/06

SECTION 4

01 - 3/06

060501 Crown 2006 PF15330-1

01.0–1961–001 01.2–1961–001

HYDRAULIC PARTS Hydraulic System - Main Frame Hydraulic System - Platform Hydraulic System - Load Handler Pump Pump Motor High Performance Pump Motor Manifold - Main Frame Manifold - Load Handler Fork Extend Manifold Motor

02.0–1960–001 02.0–1960–100 02.0–1960–200 02.1–1960–001 02.2–1960–001 02.2–1960–050 02.4–1960–001 02.4–1960–050 02.4–1960–100 02.6–1960–001

DRIVE UNIT PARTS Drive Unit Traction Motor Drive Wheel

03.0–1960–001 03.1–1960–001 03.2–1960–001

ELECTRICAL PARTS Electrical Components - Power Unit Electrical Components - Power Unit (Grounding Pads) Electrical Components - Main Frame Electrical Components - Platform Contactor Panel Power Unit Distribution Panel Platform Distribution Board Contactor - ED1 & ED2 Armrest Left Lights, Fan, Key Switch Panel Armrest Right Connectors Display & Vehicle Control Module Control Cables Strobe/Flashing Light Operator Fan

04.0–1961–001 04.0–1961–050 04.0–1960–100 04.0–1961–200 04.1–1961–001 04.3–1960–001 04.3–1960–050 04.4–1960–001 04.5–1960–001 04.5–1960–100 04.6–1960–001 04.8–1960–001 04.8–1960–250 04.8–1960–500 04.9–1960–001 04.9–1961–050

13703

IDX–1961–200

C

TSP 6000 INDEX Revision No. - Date

Title

SECTION 5

Page Number

BRAKE PARTS Brake

SECTION 6

01 - 3/06

SECTION 7

01 - 3/06

01 - 3/06 01 - 3/06

SECTION 8

02 - 12/05 01 - 3/06

IDX–1961–201

05.3–1960–001

STEERING PARTS Steering Gearbox Steering Feedback Steering Motor Wire Guidance Components

06.0–1960–001 06.0–1960–500 06.2–1960–001 06.7–1960–001

MAST PARTS Counterweights 1.0 & 1.25 Counterweights 1.0 & 1.25 PDS Ready Counterweights 1.5 PDS Ready Height Cable Switch Assembly Mast - TF Mast - TN Load Wheel Yoke - TF Mast Pulleys - Rear Tip Out - TF Tip Out - TN Hose Take Up - TF Hose Take Up Pulleys - TF Lift Chain Auxiliary Mast Fork - Telescopic Fork - Fixed

07.0–1961–001 07.0–1961–050 07.0–1961–100 07.0–1960–500 07.1–1960–001 07.1–1960–100 07.4–1960–001 07.5–1960–001 07.5–1960–050 07.5–1960–100 07.5–1960–150 07.5–1960–200 07.5–1960–250 07.6–1960–001 07.7–1960–001 07.9–1960–003 07.9–1960–050

CYLINDER PARTS Lift Cylinder - TN Primary Lift Cylinder - TF Secondary Lift Cylinder - TF Auxiliary Lift Cylinder Tilt Cylinder Fork Cylinder Pivot Cylinder Shock Absorber

08.1–1960–001 08.2–1960–001 08.2–1960–100 08.4–1960–001 08.6–14.0–002 08.7–1960–001 08.8–1960–001 08.9–1960–001

Crown 2006 PF15330-2

C Revision No. - Date

SECTION 9 01 - 3/06

01 - 3/06

01 - 3/06 01 - 3/06

SECTION 10 01 - 3/06 01 - 3/06

Crown 2006 PF15330-3

TSP 6000 INDEX Title

Page Number

PLATFORM PARTS Platform Seat Assembly Height Sensor - Platform Gates Load Handler Traverse Drive Pivot Mechanism Fixed Fork Carriage Telescopic Fork Carriage Tilting Fork Carriage Brake Pedals Operator Presence Pedals

09.0–1961–001 09.0–1960–150 09.0–1960–200 09.1–1961–001 09.1–1960–050 09.1–1960–100 09.1–1960–150 09.1–1960–350 09.1–1960–400 09.1–1960–450 09.2–1960–001 09.2–1960–050

ACCESSORIES Work Assist Accessories Power Unit Rail Guide Power Unit Rail Guide - Low Profile Main Frame Rail Guide Main Frame Rail Guide - EAC Main Frame Rail Guide - Low Profile Main Frame Rail Guide - Low Profile EAC Labels & Decals

10.0–1960–001 10.4–1960–001 10.4–1960–050 10.4–1960–100 10.4–1960–150 10.4–1960–200 10.4–1960–250 10.9–1960–001

IDX–1961–202

C

INTRODUCTION

This manual is intended for the service technician who is seeking information about maintenance and service replacement parts. It contains a section on troubleshooting which will enable a qualified technician to locate and solve problems which may occur.

OPERATOR INSTRUCTIONS This manual does not contain operator instructions. Operator Instructions in tag or booklet form are sent with each truck. Additional copies can be ordered if required. These booklets are for you and your personnel to insure years of safe, trouble-free operation of your Crown Lift Truck. For turret stockpicker operator instructions, refer to Crown publication, "TSP 6000 Operator Manual".

OPERATOR TRAINING Crown produces a complete series of operator training programs available through your local Crown dealer. A complete listing of these and other available programs can also be found under "Training" on crown.com.

SERVICE TRAINING Complete Service Training is available for the lift truck technician covering all Crown Lift Trucks, module systems, wire guidance, hydraulic and electrical systems. To obtain more information concerning service training, contact your Crown Dealer or under "Training" on crown.com.

REPLACEMENT PARTS When ordering replacement parts from this manual, always specify, along with the part number, model and serial number of the truck.

This information will further enable us to give correct, fast and efficient service.

For current part numbers of service manuals, operator manuals, operator training programs, truck capacities and technical specifications, contact your local dealer or at www.crown.com.

This manual is arranged according to major sections covers maintenance and replacement parts. The sectional descriptions are as follows: MAINTENANCE SECTION M1 M2 M3 M4 M5 M6 M7 M8 M9 M10

060501

ITD–1961–001

DESCRIPTION Lubrication and Adjustments Hydraulics Drive Unit Electrical Including Event Codes Brake Steering Mast and Main Frame Cylinder Platform Glossary

REPLACEMENT PARTS SECTION 1 2 3 4 5 6 7 8 9 10 11

DESCRIPTION Basic Chassis or Power Unit Hydraulic System and Components Drive Unit and Components, Drive Tire Electrical Components Brake Assemblies and Brake Systems Steering System and Components Main Frame and Mast Assemblies Cylinders Platform Assembly Accessories and Labels and Decals Specifications

13476 Crown 2006 PF15292-1

C

INTRODUCTION

The truck data number provides you and your Crown dealer with a wealth of information to insure selection of proper parts for your Crown truck. You may simply provide this number to your Crown dealer, or use the following breakdown if selecting your own part numbers or service information from this manual.

Guidance System – = No Guidance System 1 = Wire 2 = Rail 3 = Wire/Rail Voltage 48 = 48 volts

End Aisle Control (EAC) - = No EAC N = EAC North Sensing S = EAC South Sensing Battery Compartment Size AA 550 mm (21.6 in) A 635 mm (25.0 in) B 721 mm (28.4 In) C 864 mm (34.0 in) Hydraulic Performance S = Standard H = High Load Handler Length 584, 686 Thru 1372 mm (23, 27 Thru 54 in) In 76.2 mm (3.0 in) Increments

Mast Type TN = No Telescopic Free Lift TF = Telescopic Full Free Lift

C TN 207 48 – 01 N 56 B H 27 52 T Standard / Custom / Special – = Standard C = Custom S = Special Lift Height 193 = 4902 mm (193 in) 207 = 5258 mm (207 in) 219 = 5563 mm (219 in) 231 = 5868 mm (231 in) 243 = 6172 mm (243 in) 255 = 6477 mm (255 in) 267 = 6781 mm (267 in) 279 = 7087 mm (279 in) 291 = 7391 mm (291 in) 303 = 7696 mm (303 in) 315 = 8001 mm (315 in) 327 = 8305 mm (327 in) 339 = 8611 mm (339 in) 351 = 8915 mm (351 in) 363 = 9220 mm (363 in) 375 = 9525 mm (375 in) 387 = 9830 mm (387 in) 399 = 10135 mm (399 in) 411 = 10440 mm (411 in) 423 = 10744 mm (423 in) 435 = 11049 mm (435 in) 447 = 11354 mm (447 in) 459 = 11659 mm (459 in)

Crown 2006 PF15292-2

Collapsed Height 2997 mm (118 in) 3175 mm (125 in) 3327 mm (131 in) 3480 mm (137 in) 3632 mm (143 in) 3785 mm (149 in) 3937 mm (155 in) 4090 mm (161 in) 4242 mm (167 in) 4395 mm (173 in) 4547 mm (179 in) 4699 mm (185 in) 4851 mm (191 in) 5004 mm (197 in) 5156 mm (203 in) 5309 mm (209 in) 5461 mm (215 in) 5614 mm (221 in) 5765 mm (227 in) 5918 mm (233 in) 6070 mm (239 in) 6223 mm (245 in) 6375 mm (251 in) SPC= Special

Fork Type T= Telescopic 4= Fixed 102 mm (4.0 in) Offset 5= Fixed 127 mm (5.0 in.)

Offset 6= Fixed 152 mm (6.0 in.)

Offset

Traverse Frame Width 1220 Thru 1753 mm (48 Thru 69 in.) In 25.4 mm (1.0 in) Increments Load Wheel Overall Width (OAW) Value Guide Wheel Spread (Beyond Load Wheel OAW) Dash mm (in) Dash mm (in) -None 01 31.75 (1.25) 17 133.35 (5.25) 02 38.10 (1.50) 18 139.70 (5.50) 03 44.45 (1.75) 19 146.00 (5.75) 04 50.80 (2.00) 20 152.40 (6.00) 05 57.15 (2.25) 21 158.75 (6.25) 06 63.50 (2.50) 22 165.10 (6.50) 07 69.85 (2.75) 23 171.45 (6.75) 08 76.20 (3.00) 24 177.80 (7.00) 09 82.55 (3.25) 25 184.15 (7.25) 10 88.90 (3.50) 26 190.50 (7.50) 11 95.25 (3.75) 27 196.85 (7.75) 12 101.60 (4.00) 28 203.20 (8.00) 13 107.95 (4.25) 29 209.55 (8.25) 14 114.30 (4.50) 30 215.90 (8.50) 15 120.65 (4.75) 31 222.25 (8.75) 16 127.00 (5.00)

ITD–1961–002

POWER UNIT

C

Figure 13886

01.0–1961–001

Crown 2006 PF15289-1

C INDEX

POWER UNIT

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... 131420-001* ....................... Power Unit ("AA" Battery Compartment) .................................... 1 131420-002* ....................... Power Unit (“A” Battery Compartment) ...................................... 1 131420-003* ....................... Power Unit (“B” Battery Compartment) ...................................... 1 131420-004* ....................... Power Unit (“C” Battery Compartment) ...................................... 1 2 ................... 133052-001 ........................ Hinge LH (Shown) ...................................................................... 1 133052-002 ........................ Hinge RH .................................................................................... 1 3 ................... 060075-023 ........................ Screw ......................................................................................... 6 060059-029 ........................ Nut .............................................................................................. 6 4 ................... 133344 ............................... Cover .......................................................................................... 1 5 ................... 060117-014 ........................ Screw ......................................................................................... 4 6 ................... 130525 ............................... Screw (With Pad) ....................................................................... 2 7 ................... 060059-007 ........................ Nut .............................................................................................. 8 8 ................... 060117-006 ........................ Screw ......................................................................................... 4 9 ................... 132846-005 ........................ Spacer ........................................................................................ 8 10 .................. 133063 ............................... Elastomer Tube .......................................................................... 4 11 .................. 060059-012 ........................ Nut .............................................................................................. 4 12 .................. 060075-022 ........................ Screw ......................................................................................... 4 13 .................. 060059-007 ........................ Nut .............................................................................................. 4 14 .................. 133054-002 ........................ Rear Door RH ............................................................................ 1 15 .................. 060102-006 ........................ U-Nut .......................................................................................... 4 16 .................. 060075-021 ........................ Screw ......................................................................................... 6 17 .................. 133054-001 ........................ Rear Door LH ............................................................................. 1 18 .................. 133058 ............................... Rear Door ................................................................................... 1 19 .................. 133193 ............................... Rear Cover ................................................................................. 1 20 .................. 133203 ............................... Rod ............................................................................................. 1 21 .................. 133204 ............................... Screen ........................................................................................ 1 22 .................. 060030-092 ........................ Flatwasher .................................................................................. 6 23 .................. 060062-004 ........................ Screw ......................................................................................... 6 24 .................. 133199 ............................... Guard ......................................................................................... 1 25 .................. 060062-017 ........................ Screw ......................................................................................... 3 26 .................. 060030-026 ........................ Flatwasher .................................................................................. 8 27 .................. 060038-006 ........................ Cotter Pin ................................................................................... 2 28 .................. 060030-026 ........................ Flatwasher .................................................................................. 1 29 .................. 060009-175 ........................ Retaining Ring ............................................................................ 2 30 .................. 133508 ............................... Skid Bar ...................................................................................... 2 31 .................. 133509-001 ........................ Shim ........................................................................................... AR 32 .................. 060017-012 ........................ Screw ......................................................................................... 2 33 .................. 133058-002 ........................ Rear Door (For trucks equipped with PDS) ............................... 1 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

Crown 2006 PF15289-2

01.0–1961–002

C

POWER UNIT

See Section M7.0 for Torque Value & Sequence

See Section M7.0 for Torque Value & Sequence

Figure 13887

01.0–1961–003

Crown 2006 PF15289-3

C INDEX

PART NUMBER

POWER UNIT PART NAME

NUMBER REQUIRED

45 .................. 060131-005 ........................ Flatwasher .................................................................................. 16 46 .................. 060099-008 ........................ Screw ......................................................................................... 6 47 .................. 060059-035 ........................ Nut .............................................................................................. 8 48 .................. 060131-006 ........................ Flatwasher (6 mm (0.24 in) thick) .............................................. 2 49 .................. 060131-007 ........................ Flatwasher (3 mm (0.12 in) thick) .............................................. AR 50 .................. 060131-008 ........................ Flatwasher (1.6 mm (0.06 in) thick) ........................................... AR 51 .................. 060099-007 ........................ Screw ......................................................................................... 2 52 .................. 127341-016 ........................ Edging ........................................................................................ 2 53 .................. 127341-017 ........................ Edging ........................................................................................ 1 Always Specify Model, Data & Serial Numbers

060501 Crown 2006 PF15289-4

13463/13633

01.0–1961–004

C

BATTERY COMPARTMENT COMPONENTS

View "A"

See View "A"

See View "B" View "B" Figure 12560

01.2–1961–001

Crown 2006 PF15290-1

C INDEX

BATTERY COMPARTMENT COMPONENTS

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... 134267-001* ....................... Cover RH ("AA" Battery Compartment) ..................................... 1 134267-002* ....................... Cover RH ("A" Battery Compartment) ........................................ 1 134267-003* ....................... Cover RH ("B" Battery Compartment) ........................................ 1 134267-004* ....................... Cover RH ("C" Battery Compartment) ....................................... 1 2 ................... 060063-050 ........................ Screw ......................................................................................... 2 3 ................... 133158-001* ....................... Battery Retainer ("AA" Battery Compartment) ........................... 1 133158-002* ....................... Battery Retainer ("A" Battery Compartment) ............................. 1 133158-003* ....................... Battery Retainer ("B" Battery Compartment) ............................. 1 133158-004* ....................... Battery Retainer ("C" Battery Compartment) ............................. 1 4 ................... 134273-001* ....................... Cover LH ("AA" Battery Compartment) ...................................... 1 134273-002* ....................... Cover LH ("A" Battery Compartment) ........................................ 1 134273-003* ....................... Cover LH ("B" Battery Compartment) ........................................ 1 134273-004* ....................... Cover LH ("C" Battery Compartment) ........................................ 1 5 ................... 129225-013* ....................... Trim ("AA" Battery Compartment) .............................................. 1 129225-014* ....................... Trim ("A" Battery Compartment) ................................................ 1 129225-015* ....................... Trim ("B" Battery Compartment) ................................................ 1 129225-016* ....................... Trim ("C" Battery Compartment) ................................................ 1 6 ................... 133487-001* ....................... Top Tray ("AA" Battery Compartment) ....................................... 1 133487-002* ....................... Top Tray ("A" Battery Compartment) .......................................... 1 133487-003* ....................... Top Tray ("B" Battery Compartment) .......................................... 1 133487-004* ....................... Top Tray ("C" Battery Compartment) ......................................... 1 7 ................... 060102-001 ........................ U-Nut .......................................................................................... 4 8 ................... 060030-153 ........................ Flatwasher (Nylon) ..................................................................... 4 9 ................... 060030-017 ........................ Flatwasher .................................................................................. 4 10 .................. 060063-011 ........................ Screw ......................................................................................... 4 11 .................. 129225-007 ........................ Trim ............................................................................................ 2 12 .................. 129225-008* ....................... Trim ("AA" Battery Compartment) .............................................. 2 129225-009* ....................... Trim ("A" Battery Compartment) ................................................ 2 129225-010* ....................... Trim ("B" Battery Compartment) ................................................ 2 129225-011* ....................... Trim ("C" Battery Compartment) ................................................ 2 13 .................. 133843 ............................... Guide .......................................................................................... 4 14 .................. 060030-012 ........................ Flatwasher .................................................................................. 12 15 .................. 060062-043 ........................ Screw ......................................................................................... 8 16 .................. 060059-037 ........................ Nut .............................................................................................. 8 17 .................. 064100-138 ........................ Hose ........................................................................................... 1 061003-003 ........................ Cable Tie .................................................................................... 2 18 .................. 061022-010 ........................ Clamp ......................................................................................... 1 19 .................. 060063-038 ........................ Screw ......................................................................................... 4 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

Crown 2006 PF15290-2

01.2–1961–002

BATTERY COMPARTMENT COMPONENTS

C

Figure 12695

01.2–1961–003

Crown 2006 PF15290-3

C INDEX

BATTERY COMPARTMENT COMPONENTS

PART NUMBER

PART NAME

NUMBER REQUIRED

30 .................. 133496-001* ....................... Door ("AA" Battery Compartment) ............................................. 1 133496-002* ....................... Door ("A" Battery Compartment) ................................................ 1 133496-003* ....................... Door ("B" Battery Compartment) ................................................ 1 133496-004* ....................... Door ("C" Battery Compartment) ................................................ 1 31 .................. 133584 ............................... Rod ............................................................................................. 1 32 .................. 060009-175 ........................ Retaining Ring ............................................................................ 1 33 .................. 133625-001* ....................... Mat ("AA" Battery Compartment) ............................................... 1 133625-002* ....................... Mat ("A" Battery Compartment) .................................................. 1 133625-003* ....................... Mat ("B" Battery Compartment) .................................................. 1 133625-004* ....................... Mat ("C" Battery Compartment) ................................................. 1 34 .................. 108801-006 ........................ Connector Housing SBE320 Blue .............................................. 1 35 .................. 060021-086 ........................ Nut .............................................................................................. 2 36 .................. 060005-006 ........................ Lockwasher ................................................................................ 2 37 .................. 060015-019 ........................ Screw ......................................................................................... 2 38 .................. 133594-001* ....................... Roller Assembly ("AA" Battery Compartment) ........................... 5 133594-002* ....................... Roller Assembly ("A" Battery Compartment) .............................. 5 133594-003* ....................... Roller Assembly ("B" Battery Compartment) .............................. 5 133594-004* ....................... Roller Assembly ("C" Battery Compartment) ............................. 5 39 .......................133596-001* ....................... Shaft ("AA" Battery Compartment) ........................................ 5 133596-002* ....................... Shaft ("A" Battery Compartment) .......................................... 5 133596-003* ....................... Shaft ("B" Battery Compartment) .......................................... 5 133596-004* ....................... Shaft ("C" Battery Compartment) .......................................... 5 40 .......................133595-001* ....................... Roller ("AA" Battery Compartment) ....................................... 5 133595-002* ....................... Roller ("A" Battery Compartment) ......................................... 5 133595-003* ....................... Roller ("B" Battery Compartment) ......................................... 5 133595-004* ....................... Roller ("C" Battery Compartment) ......................................... 5 41 .......................065081-010 ........................ Bearing .................................................................................. 10 42 .......................060009-134 ........................ Retaining Ring ....................................................................... 10 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

060501 Crown 2006 PF15290-4

13466

01.2–1961–004

HYDRAULIC SYSTEM - MAIN FRAME

C

Part of Main Frame

See Pages -003, -004, -005 & -006 For Additional Parts Figure 12578-01

02.0–1960–001 01 Rev. 3/06

Crown 2005 PF13966-1 Rev. 3/06

C INDEX

HYDRAULIC SYSTEM - MAIN FRAME

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... 133597 ............................... Filter Assembly ........................................................................... 1 138893 ............................... Filter Element 10 Micron ............................................................ 1 138894 ............................... Compression Spring ................................................................... 1 138892 ............................... Cover Includes Screws .............................................................. 1 138891 ............................... Seal Kit ....................................................................................... 1 2 ................... 060063-034 ........................ Screw ......................................................................................... 4 064401-008 ........................ Stat O Seal M8 ........................................................................... 4 061004-011 ........................ Hydraulic Thread Locking Adhesive ........................................... 1 3 ................... 064173-032 ........................ Suction Hose .............................................................................. 2 4 ................... 064388 ............................... Drop Tube .................................................................................. 1 5 ................... 133557 ............................... Screen ........................................................................................ 1 6 ................... 060129-001 ........................ Screw ......................................................................................... 6 7 ................... 133480 ............................... Breather ..................................................................................... 1 8 ................... 133471 ............................... Reservoir .................................................................................... 1 9 ................... 064311-012 ........................ Cap ............................................................................................. 1 10 .................. 064280-012 ........................ Adapter ....................................................................................... 1 11 .................. 133556 ............................... Strainer ....................................................................................... 1 12 .................. 061022-019 ........................ Clamp ......................................................................................... 6 13 .................. 064173-031 ........................ Hose ........................................................................................... 1 14 .................. 064377 ............................... Tube ........................................................................................... 1 15 .................. 064378-001 ........................ Hose ........................................................................................... 1 16 .................. 060062-005 ........................ Screw ......................................................................................... 4 17 .................. 064405 ............................... Adapter Flange........................................................................... 1 18 .................. 064019-102 ........................ O-Ring ........................................................................................ 3 19 .................. 133554* .............................. Pump .......................................................................................... 1 133555* .............................. Pump High Performance ............................................................ 1 20 .................. 064019-116 ........................ O-Ring ........................................................................................ 1 21 .................. 064385-001 ........................ Inlet ............................................................................................ 1 22 .................. 064374 ............................... Flange ........................................................................................ 1 23 .................. 060063-042 ........................ Screw ......................................................................................... 4 24 .................. 064279-001 ........................ Adapter ....................................................................................... 1 25 .................. 060115-011 ......................... Screw ......................................................................................... 2 26 .................. 060059-010 ........................ Nut .............................................................................................. 2 27 .................. 064279-014 ........................ Adapter ....................................................................................... 1 28 .................. 064019-111 ......................... O-Ring ........................................................................................ 2 29 .................. 064019-076 ........................ O-Ring ........................................................................................ 1 30 .................. 064019-075 ........................ O-Ring ........................................................................................ 1 31 .................. 064019-026 ........................ O-Ring ........................................................................................ 1 32 .................. 064019-045 ........................ O-Ring ........................................................................................ 1 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

Crown 2005 PF13966-2 Rev. 3/06

02.0–1960–002 01 Rev. 3/06

HYDRAULIC SYSTEM - MAIN FRAME

C

TF Only

Platform See Pages -001, -002, -005 & -006 For Additional Parts Figure 12600-01

02.0–1960–003 01 Rev. 3/06

Crown 2005 PF13966-3 Rev. 3/06

C INDEX

HYDRAULIC SYSTEM - MAIN FRAME

PART NUMBER

PART NAME

NUMBER REQUIRED

40 .................. See Chart 1* ....................... Hose ........................................................................................... 2 41 .................. 064355-008 ........................ Bulkhead .................................................................................... 2 42 .................. 064325-008 ........................ Bulkhead Nut .............................................................................. 2 43 .................. 064380-001 ........................ Hose ........................................................................................... 1 44 .................. 064365-002 ........................ Hose ........................................................................................... 1 45 .................. 064019-100 ........................ O-Ring ........................................................................................ 12 46 .................. 064376 ............................... Tube ........................................................................................... 1 47 .................. 064019-111 ......................... O-Ring ........................................................................................ 4 48 .................. 064382-001 ........................ Hose ........................................................................................... 1 49 .................. 064279-012 ........................ Adapter ....................................................................................... 1 50 .................. 064279-008 ........................ Adapter ....................................................................................... 1 51 .................. 133551 ............................... Main Frame Manifold ................................................................. 1 52 .................. 064280-012 ........................ Adapter ....................................................................................... 1 53 .................. 064375 ............................... Tube ........................................................................................... 1 54 .................. 064387-002 ........................ Hose Guard ................................................................................ 1 55 .................. 133552 ............................... Velocity Fuse .............................................................................. 1 56 .................. See Section 08.1* .............. Cylinder Assembly - TN .............................................................. 1 See Section 08.2* .............. Cylinder Assembly - TF .............................................................. 1 57 .................. 132843* .............................. RH Tube - TF ............................................................................. 1 58 .................. 064371* .............................. Hose - TF ................................................................................... 2 59 .................. 132844* .............................. LH Tube - TF .............................................................................. 1 60 .................. 133553* .............................. Velocity Fuse - TF ...................................................................... 1 61 .................. 064279-008* ....................... Adapter - TF ............................................................................... 3 62 .................. See Section 08.2* .............. Cylinder Assembly - TF .............................................................. 1 63 .................. See Section 08.2* .............. Cylinder Assembly - TF .............................................................. 1 64 .................. 064019-030* ....................... O-Ring - TN ................................................................................ 1 064019-030* ....................... O-Ring - TF ................................................................................ 5 65 .................. 064019-075 ........................ O-Ring ........................................................................................ 3 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

Crown 2005 PF13966-4 Rev. 3/06

02.0–1960–004 01 Rev. 3/06

HYDRAULIC SYSTEM - MAIN FRAME

C

TF Only

Platform See Pages -001, -002, -003 & -004 For Additional Parts Figure 12600-01

02.0–1960–005 01 Rev. 3/06

Crown 2005 PF13966-5 Rev. 3/06

C

HYDRAULIC SYSTEM - MAIN FRAME

CHART 1 Index 40 TF

Lift Height

Collapsed Height

TN

mm

in.

mm

in.

064372-046

4902

193

3000

118

064372-001

064372-024

5260

207

3175

125

064372-002

064372-025

5565

219

3330

131

064372-003

064372-026

5870

231

3480

137

064372-004

064372-027

6170

243

3630

143

064372-005

064372-028

6480

255

3785

149

064372-006

064372-029

6780

267

3935

155

064372-007

064372-030

7085

279

4090

161

064372-008

064372-031

7390

291

4240

167

064372-009

064372-032

7695

303

4395

173

064372-010

064372-033

8000

315

4545

179

064372-011

064372-034

8305

327

4700

185

064372-012

064372-035

8610

339

4850

191

064372-013

064372-036

8915

351

5005

197

064372-014

064372-037

9220

363

5150

203

064372-015

064372-038

9525

375

5310

209

064372-016

064372-039

9830

387

5460

215

064372-017

064372-040

10135

399

5615

221

064372-018

064372-041

10440

411

5765

227

064372-019

064372-042

10745

423

5920

233

064372-020

064372-043

11050

435

6070

239

064372-021

064372-044

11355

447

6225

245

064372-022

064372-045

11660

459

6375

251

051001 Crown 2005 PF13966-6 Rev. 3/06

13575

02.0–1960–006 01 Rev. 3/06

C

HYDRAULIC SYSTEM - PLATFORM

To Main Frame

Part of Platform

From Main Frame

From Load Handler To Load Handler

Part of Platform

Mounted to Load Handler

Figure 12637

02.0–1960–100

Crown 2005 PF15016-1

C INDEX

HYDRAULIC SYSTEM - PLATFORM

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... See Section 02.0* .............. Hose ........................................................................................... 2 2 ................... 064325-008 ........................ Bulkhead Nut .............................................................................. 6 3 ................... 131713 ............................... Tube ........................................................................................... 1 4 ................... 131712 ............................... Tube ........................................................................................... 1 5 ................... 064287-006 ........................ Hose ........................................................................................... 1 6 ................... 064287-005 ........................ Hose ........................................................................................... 1 7 ................... 133734 ............................... Bracket ....................................................................................... 1 8 .................. 060059-028 ........................ Nut .......................................................................................... See Chart 2 9 ................... 060063-041 ........................ Screw ......................................................................................... 2 10 .................. 060063-047 ........................ Screw ......................................................................................... 1 11 .................. 133741 ............................... Clamp ......................................................................................... 1 061003-004 ........................ Cable Tie .................................................................................... AR 061003-005 ........................ Cable Tie .................................................................................... AR 12 .................. 131928* .............................. Glide Half ............................................................................... See Chart 1 13 .................. 060065-021* ....................... Screw ..................................................................................... See Chart 1 14 .................. 060030-348* ....................... Flatwasher .............................................................................. See Chart 1 15 .................. 060059-036* ....................... Nut .......................................................................................... See Chart 1 16 .................. 060115-016 ........................ Screw ......................................................................................... 2 17 .................. 133735 ............................... Bracket ....................................................................................... 1 18 .................. 133738 ............................... Clamp ......................................................................................... 1 19 .................. 060063-046 ........................ Screw ......................................................................................... 4 20 .................. 061002-014 ........................ Clamp ......................................................................................... 2 21 .................. 061002-024 ........................ Clamp ......................................................................................... 2 22 .................. 064389-011 ........................ Hose - 1219 mm (48 in.) Platform .............................................. 1 064389-012 ........................ Hose - 1320 mm (52 in.) Platform .............................................. 1 064389-013 ........................ Hose - 1473 mm (58 in.) Platform .............................................. 1 064389-014 ........................ Hose - 1625 mm (64 in.) Platform .............................................. 1 23 .................. 064389-001 ........................ Hose - 1219 mm (48 in.) Platform .............................................. 1 064389-002 ........................ Hose - 1320 mm (52 in.) Platform .............................................. 1 064389-003 ........................ Hose - 1473 mm (58 in.) Platform .............................................. 1 064389-004 ........................ Hose - 1625 mm (64 in.) Platform .............................................. 1 24 ................. 060063-048 ........................ Screw ..................................................................................... See Chart 2 25 .................. 133733-001 ........................ Tray - 1219 mm (48 in.) Platform ............................................... 1 133733-002 ........................ Tray - 1320 mm (52 in.) Platform ............................................... 1 133733-003 ........................ Tray - 1473 mm (58 in.) Platform ............................................... 1 133733-004 ........................ Tray - 1625 mm (64 in.) Platform ............................................... 1 26 .................. 064365-001 ........................ Hose ........................................................................................... 2 27 .................. 135794-002* ....................... Tape - 1219 mm (48 in.) Platform .............................................. 1 135794-003* ....................... Tape - 1320 mm (52 in.) Platform .............................................. 1 135794-004* ....................... Tape - 1473 mm (58 in.) Platform .............................................. 1 135794-005* ....................... Tape - 1625 mm (64 in.) Platform .............................................. 1 28 .................. 064019-100 ........................ O-Ring ........................................................................................ 8 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

Crown 2005 PF15016-2

02.0–1960–101

C

HYDRAULIC SYSTEM - PLATFORM

To Main Frame

Part of Platform

From Main Frame

From Load Handler To Load Handler

Part of Platform

Mounted to Load Handler

Figure 12637

02.0–1960–102

Crown 2005 PF15016-3

C

HYDRAULIC SYSTEM - PLATFORM

CHART 1 Traverse Width

Index 12

Index 13

Index 14

Index 15

060065-021 060030-348 060059-036 Qty. Qty. Qty.

mm

in.

131928 Qty.

1168, 1193, 1219

46, 47, 48

6

6

12

6

1244, 1270, 1295

49, 50, 51

8

8

16

8

1320, 1346, 1371

52, 53, 54

10

10

20

10

1397, 1422, 1447

55, 56, 57

12

12

24

12

1473, 1498, 1524

58, 59, 60

14

14

28

14

1549, 1574, 1600

61, 62, 63

16

16

32

16

1625, 1651, 1676

64, 65, 66

18

18

36

18

1701, 1727, 1752

67, 68, 69

20

20

40

20

Index 8

Index 24

CHART 2 Platform Width

051001 Crown 2005 PF15016-4

mm

in.

060059-028 Qty.

0600653-048 Qty.

1219

48

9

4

1320

52

9

4

1473

58

10

5

1625

64

10

5

10853

02.0–1960–103

HYDRAULIC SYSTEM - LOAD HANDLER

C

Top of Load Handler

From Platform To Platform To Fork Carriage

Figure 12641

02.0–1960–200

Crown 2005 PF15019-1

C INDEX

HYDRAULIC SYSTEM - LOAD HANDLER

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... See Section 02.4 ................ Load Handler Manifold ............................................................... 1 2 ................... 123887 ............................... Nipple ......................................................................................... 1 3 ................... 064279-010 ........................ Adapter ....................................................................................... 2 4 ................... 064367-001 ........................ Hose ........................................................................................... 2 5 ................... 064280-006 ........................ Adapter ....................................................................................... 2 6 ................... See Section 02.6 ................ Hydraulic Motor .......................................................................... 1 7 ................... 064281-007 ........................ Adapter ....................................................................................... 2 8 ................... 064280-008 ........................ Adapter ....................................................................................... 1 9 ................... See Chart 1* ....................... Hose - Telescopic Forks ............................................................. 2 064091-006* ....................... Plug - Non-Telescopic Forks ...................................................... 2 10 .................. 060062-041 ........................ Screw ......................................................................................... 2 11 .................. 134817 ............................... Clamp ......................................................................................... 1 12 .................. 060102-002 ........................ U-Nut .......................................................................................... 2 13 .................. 060016-016 ........................ Screw ......................................................................................... 1 14 .................. 132745 ............................... Guide .......................................................................................... 1 15 .................. 134891 ............................... Clamp ......................................................................................... 1 16 .................. 060016-003 ........................ Screw ......................................................................................... 2 17 .................. 064365-001 ........................ Hose ........................................................................................... 2 18 .................. 064355-004* ....................... Bulkhead .................................................................................... 2 19 .................. 064030-003* ....................... Bulkhead Nut .............................................................................. 2 20 .................. 064364-001* ....................... Hose ........................................................................................... 2 21 .................. 064279-004* ....................... Adapter ....................................................................................... 6 22 .................. See Section 02.4* .............. Fork Manifold ............................................................................. 1 23 .................. 064364-002 ........................ Hose - 762 mm (30 in.) Fork Carriage Width ............................. 2 064364-003 ........................ Hose - 1067 mm (42 in.) Fork Carriage Width ........................... 2 064364-004 ........................ Hose - 1372 mm (54 in.) Fork Carriage Width ........................... 2 24 .................. 064280-004* ....................... Adapter ....................................................................................... 8 25 .................. 110399* .............................. Bracket ....................................................................................... 2 26 .................. 060015-115* ....................... Screw ......................................................................................... 4 27 .................. See Section 08.7* .............. Fork Cylinder .............................................................................. 2 28 .................. 117304-004 ........................ Valve - SVAL .............................................................................. 1 29 .................. 064370-004 ........................ Adapter ....................................................................................... 1 30 .................. 064280-002 ........................ Adapter ....................................................................................... 1 31 .................. See Section 08.4 ................ Auxilary Cylinder ........................................................................ 1 32 .................. 133250 ............................... Sensor ........................................................................................ 1 33 .................. See Chart 1 ........................ Hose ........................................................................................... 1 34 .................. See Section 08.8 ................ Pivot Cylinder ............................................................................. 2 35 .................. 064368-012 ........................ Hose ........................................................................................... 2 36 .................. 064366-001 ........................ Hose ........................................................................................... 1 37 .................. 133872 ............................... Tube ........................................................................................... 1 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

Crown 2005 PF15019-2

02.0–1960–201

HYDRAULIC SYSTEM - LOAD HANDLER

C

Top of Load Handler

From Platform To Platform To Fork Carriage

Figure 12641

02.0–1960–202

Crown 2005 PF15019-3

C

HYDRAULIC SYSTEM - LOAD HANDLER

CHART 1 Load Handler Length

Index 9

Index 33

23

064368-001

064369-007

610 - 686

24 - 27

064368-002

064369-001

711 - 762

28 - 30

064368-003

064369-002

787 - 838

31 - 33

064368-004

064369-002

864 - 914

34 - 36

064368-005

064369-003

940 - 991

37 - 39

064368-006

064369-003

1016 - 1067

40 - 42

064368-007

064369-004

1092 - 1143

43 - 45

064368-008

064369-004

1168 - 1219

46 - 48

064368-009

064369-005

1245 - 1295

49 - 51

064368-010

064369-005

1321

52

064368-010

064369-006

1346 - 1397

53 - 55

064368-011

064369-006

mm

in.

584

051001 Crown 2005 PF15019-4

02.0–1960–203

PUMP

C

Figure 12561

02.1–1960–001

Crown 2005 PF13947-1

C INDEX

PART NUMBER

PUMP PART NAME

NUMBER REQUIRED

1 ................... 133554 ............................... Pump .......................................................................................... 1 133555 ............................... Pump High Performance Optional ............................................. 1 063002-038 ........................ Spline Grease ............................................................................. AR 2 ................... 060075-028 ........................ Screw ......................................................................................... 2 3 ................... 132208 ............................... Coupler ....................................................................................... 1 132052 ............................... Coupler For High Performance Pump ........................................ 1 4 ................... 060000-004 ........................ Roll Pin ....................................................................................... 1 060000-008 ........................ Roll Pin For High Performance Pump ........................................ 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF13947-2

10652/11386

02.1–1960–002

PUMP MOTOR

C

Figure 12570

02.2–1960–001

Crown 2005 PF13949-1

C INDEX

PART NUMBER

PUMP MOTOR PART NAME

NUMBER REQUIRED

0 ................... 133572 ............................... Pump Motor - M2 ....................................................................... 1 1 ........................136868 ................................ Drive Side End Shield ........................................................... 1 2 ........................136859 ................................ Plate ...................................................................................... 2 3 ........................136873 ................................ Seal ....................................................................................... 1 4 ........................136878 ................................ Bearing .................................................................................. 1 5 ........................136875 ................................ Spacer ................................................................................... 1 6 ........................136876 ................................ Stator ..................................................................................... 1 7 ........................136877 ................................ Rotor ..................................................................................... 1 8 ........................062755-004 ........................ Connector w/Insert ................................................................ 1 062798-008 ........................ Insert ................................................................................ 1 062797-002 ........................ Contact .................................................................................. 6 9 ........................136863 ................................ Grommet ............................................................................... 2 10 .......................136872 ................................ O-Ring ................................................................................... 1 11 .......................136874 ................................ Washer .................................................................................. 1 12 .......................136871 ................................ Fan ........................................................................................ 1 13 .......................136879 ................................ Tie Rod .................................................................................. 4 14 .......................136869 ................................ Non-Drive Side End Shield ................................................... 1 15 .......................136880 ................................ Sensor Bearing ..................................................................... 1 16 .......................136870 ................................ Fan Cover ............................................................................. 1 17 .......................050006-020 ........................ Screw .................................................................................... 4 050010-018 ........................ Lockwasher ........................................................................... 4 18 .......................136861 ................................ Terminal Board ...................................................................... 1 19 .......................060075-020 ........................ Screw .................................................................................... 2 20 .......................060059-024 ........................ Nut ......................................................................................... 6 060030-309 ........................ Flatwasher ............................................................................. 9 21 .......................050005-006 ........................ Screw .................................................................................... 4 060030-217 ........................ Flatwasher ............................................................................. 4 22 .......................136862 ................................ Key Support .......................................................................... 2 23 .......................136860 ................................ Grommet ............................................................................... 6 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF13949-2

10666/11387

02.2–1960–002

HIGH PERFORMANCE PUMP MOTOR

C

Figure 12779

02.2–1960–050

Crown 2005 PF15087-1

C INDEX

PART NUMBER

HIGH PERFORMANCE PUMP MOTOR PART NAME

NUMBER REQUIRED

0 ................... 133573 ............................... High Performance Pump Motor - M2 ......................................... 1 1 ........................136881 ................................ Drive End Shield ................................................................... 1 2 ........................136860 ................................ Grommet ............................................................................... 6 3 ........................136873 ................................ Seal ....................................................................................... 1 4 ........................136867 ................................ Sensor Bearing ..................................................................... 1 5 ........................136872 ................................ O-Ring ................................................................................... 1 6 ........................136890 ................................ Rotor ..................................................................................... 1 7 ........................136889 ................................ Stator ..................................................................................... 1 8 ........................136883 ................................ Spacer ................................................................................... 1 9 ........................136892 ................................ Bearing .................................................................................. 1 10 .......................136885 ................................ Fan ........................................................................................ 1 11 .......................136891 ................................ Tie Rod .................................................................................. 4 12 .......................136882 ................................ Non Drive End Shield ............................................................ 1 13 .......................136887 ................................ Washer .................................................................................. 1 14 .......................136888 ................................ Snap Ring ............................................................................. 1 15 .......................136886 ................................ Key ........................................................................................ 1 16 .......................136884 ................................ Fan Cover ............................................................................. 1 17 .......................050006-020 ........................ Screw .................................................................................... 4 18 .......................062755-004 ........................ Connector w/Insert ................................................................ 1 062798-008 ........................ Insert ................................................................................ 1 062797-002 ........................ Contact .................................................................................. 6 19 .......................136863 ................................ Grommet ............................................................................... 2 20 .......................136861 ................................ Terminal Board ...................................................................... 1 21 .......................060075-020 ........................ Screw .................................................................................... 2 22 .......................060059-024 ........................ Nut ......................................................................................... 6 060030-309 ........................ Flatwasher ............................................................................. 9 23 .......................050005-006 ........................ Screw .................................................................................... 4 060030-217 ........................ Flatwasher ............................................................................. 4 24 .......................136862 ................................ Key Support .......................................................................... 2 25 .......................136859 ................................ Plate ...................................................................................... 2 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15087-2

11544

02.2–1960–051

MANIFOLD - MAINFRAME

C

SYMBOL

Figure 12536

02.4–1960–001

Crown 2005 PF13989-1

C INDEX

PART NUMBER

MANIFOLD - MAINFRAME PART NAME

NUMBER REQUIRED

1 ................... 133999 ............................... Manifold Block ............................................................................ 1 2 ................... 117913-003 ........................ Valve ........................................................................................... 1 111790-020 ......................... Seal Kit ....................................................................................... 1 3 ................... 135724-001 ........................ Valve ........................................................................................... 1 104164-005 ........................ Solenoid Coil .............................................................................. 1 111790-020 ......................... Seal Kit ....................................................................................... 1 4 ................... 135719 ............................... Valve ........................................................................................... 1 111790-025 ......................... Seal Kit ....................................................................................... 1 5 ................... 135722 ............................... Valve ........................................................................................... 1 111790-016 ......................... Seal Kit ....................................................................................... 1 6 ................... 064091-002 ........................ Plug ............................................................................................ 12 064019-029 ........................ O-Ring ........................................................................................ 12 7 ................... 064091-004 ........................ Plug ............................................................................................ 1 064019-074 ........................ O-Ring ........................................................................................ 1 8 ................... 064091-006 ........................ Plug ............................................................................................ 4 064019-031 ........................ O-Ring ........................................................................................ 4 9 ................... 123270-006 ........................ Orifice ......................................................................................... 1 10 .................. 123270-007 ........................ Orifice ......................................................................................... 1 11 .................. 123270-008 ........................ Orifice ......................................................................................... 1 12 .................. 123270-006 ........................ Orifice ......................................................................................... 1 13 .................. 074240 ............................... Seal ............................................................................................ 1 14 .................. 060015-078 ........................ Bleed Screw ............................................................................... 1 15 .................. 123887 ............................... Nipple ......................................................................................... 1 16 .................. 060063-044 ........................ Screw ......................................................................................... 3 17 .................. 060059-028 ........................ Nut .............................................................................................. 3 Always Specify Model, Data & Serial Numbers

Crown 2005 PF13989-2

02.4–1960–002

MANIFOLD - MAINFRAME

C

Figure 12724

02.4–1960–003

Crown 2005 PF13989-3

C INDEX

PART NUMBER

MANIFOLD - MAINFRAME PART NAME

NUMBER REQUIRED

26 .................. 135720 ............................... Valve ........................................................................................... 1 111790-026 ......................... Seal Kit ....................................................................................... 1 27 .................. 117380-002 ........................ Valve ........................................................................................... 1 111790-020 ......................... Seal Kit ....................................................................................... 1 28 .................. 135721 ............................... Valve ........................................................................................... 1 111790-024 ......................... Seal Kit ....................................................................................... 1 29 .................. 135800-001 ........................ Valve ........................................................................................... 2 104164-005 ........................ Solenoid Coil .............................................................................. 1 111790-023 ......................... Seal Kit ....................................................................................... 1 30 .................. 135800-001 ........................ Valve ........................................................................................... 1 104164-005 ........................ Solenoid Coil .............................................................................. 1 111790-023 ......................... Seal Kit ....................................................................................... 1 31 .................. 135723-001 ........................ Valve ........................................................................................... 1 104164-005 ........................ Solenoid Coil .............................................................................. 1 111790-023 ......................... Seal Kit ....................................................................................... 1 32 .................. 123255-003 ........................ Valve ........................................................................................... 1 111790-023 ......................... Seal Kit ....................................................................................... 1 33 .................. 064091-002 ........................ Plug ............................................................................................ 7 064019-029 ........................ O-Ring ........................................................................................ 7 34 .................. 123270-005 ........................ Orifice ......................................................................................... 1 35 .................. 064091-006 ........................ Plug ............................................................................................ 1 064019-031 ........................ O-Ring ........................................................................................ 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF13989-4

10559/12237

02.4–1960–004

C

MANIFOLD - LOAD HANDLER

Top of Load Handler

Figure 12543

02.4–1960–050

Crown 2005 PF13990-1

C INDEX

PART NUMBER

MANIFOLD - LOAD HANDLER PART NAME

NUMBER REQUIRED

1 ................... 134136 ............................... Manifold Block ............................................................................ 1 2 ................... 135726-002 ........................ Valve ........................................................................................... 1 111790-017 ......................... Seal Kit ....................................................................................... 1 3 ................... 135726-001 ........................ Valve ........................................................................................... 1 111790-017 ......................... Seal Kit ....................................................................................... 1 4 ................... 135731 ............................... Pressure Compensator .............................................................. 1 111790-021 ......................... Seal Kit ....................................................................................... 1 5 ................... 135732 ............................... Pressure Compensator .............................................................. 3 111790-021 ......................... Seal Kit ....................................................................................... 3 6 ................... 135724-002 ........................ Valve ........................................................................................... 2 104164-005 ........................ Solenoid Coil .............................................................................. 2 111790-020 ......................... Seal Kit ....................................................................................... 2 7 ................... 135727 ............................... Valve ........................................................................................... 1 104164-005 ........................ Solenoid Coil .............................................................................. 1 111790-020 ......................... Seal Kit ....................................................................................... 1 8 ................... 114816-003 ........................ Valve ........................................................................................... 1 111790-016 ......................... Seal Kit ....................................................................................... 1 9 ................... 117380-002 ........................ Valve ........................................................................................... 1 111790-020 ......................... Seal Kit ....................................................................................... 1 10 .................. 064091-006 ........................ Plug ............................................................................................ 12 064019-031 ........................ O-Ring ........................................................................................ 12 11 .................. 123270-006 ........................ Orifice ......................................................................................... 1 12 .................. 123270-001 ........................ Orifice ......................................................................................... 1 13 .................. 074240 ............................... Seal ............................................................................................ 1 14 .................. 060015-078 ........................ Bleed Screw ............................................................................... 1 15 .................. 060063-040 ........................ Screw ......................................................................................... 2 16 .................. 060059-028 ........................ Nut .............................................................................................. 2 Always Specify Model, Data & Serial Numbers

Figure 12735

Crown 2005 PF13990-2

02.4–1960–051

MANIFOLD - LOAD HANDLER

C

Figure 12732

02.4–1960–052

Crown 2005 PF13990-3

C INDEX

PART NUMBER

MANIFOLD - LOAD HANDLER PART NAME

NUMBER REQUIRED

25 .................. 135728 ............................... Valve ........................................................................................... 1 104164-002 ........................ Solenoid Coil .............................................................................. 2 111790-019 ......................... Seal Kit ....................................................................................... 1 26 .................. 135729 ............................... Valve ........................................................................................... 1 104164-002 ........................ Solenoid Coil .............................................................................. 2 111790-019 ......................... Seal Kit ....................................................................................... 1 27 .................. 135730 ............................... Valve ........................................................................................... 1 104164-002 ........................ Solenoid Coil .............................................................................. 2 111790-018 ......................... Seal Kit ....................................................................................... 1 28 .................. 135718 ............................... Valve ........................................................................................... 2 111791 ................................ Seal Kit ....................................................................................... 2 29 .................. 135725 ............................... Valve ........................................................................................... 2 111790-022 ......................... Seal Kit ....................................................................................... 2 30 .................. 064091-006 ........................ Plug ............................................................................................ 5 064019-031 ........................ O-Ring ........................................................................................ 5 31 .................. 123270-005 ........................ Orifice ......................................................................................... 1 32 .................. 123270-005 ........................ Orifice ......................................................................................... 1 Always Specify Model, Data & Serial Numbers

Figure 12735

051001 Crown 2005 PF13990-4

10575/12238

02.4–1960–053

C

FORK EXTEND MANIFOLD

Mounts To Fork Carriage

Figure 12653

02.4–1960–100

Crown 2005 PF15024-1

C INDEX

PART NUMBER

FORK EXTEND MANIFOLD PART NAME

NUMBER REQUIRED

0 ................... 112854S ............................. Fork Extend Manifold ................................................................. 1 1 ........................ 110253 ................................ Manifold Block ....................................................................... 1 2 ........................060013-005 ........................ Screw .................................................................................... 2 3 ........................060005-004 ........................ Lockwasher ........................................................................... 2 4 ........................071909-002 ........................ Terminal Block - TB709 ......................................................... 1 105605-705 ........................ Label ..................................................................................... 1 5 ........................086360-004 ........................ Marking Strip ......................................................................... 1 6 ........................064091-006 ........................ Plug ....................................................................................... 2 7 ........................ 119530 ................................ Valve ..................................................................................... 2 8 ................... 111790-002 ......................... Seal Kit (1) per Valve ................................................................. AR 9 ........................ 117384 ................................ Valve ..................................................................................... 1 10 .................. 111790-007 ......................... Seal Kit (1) per Valve ................................................................. AR 11 .................. 060015-015 ........................ Screw ......................................................................................... 2 12 .................. 060005-007 ........................ Lockwasher ................................................................................ 2 13 .................. 060030-012 ........................ Flatwasher .................................................................................. 6 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15024-2

10959/11388

02.4–1960–101

C

MOTOR

Matched Set

Matched Set

Figure 12657

02.6–1960–001

Crown 2005 PF15026-1

C INDEX

PART NUMBER

MOTOR PART NAME

NUMBER REQUIRED

0 ................... 133150 ............................... Hydraulic Motor .......................................................................... 1 1 ..................................................................... Screw .................................................................................... 6 2 ........................126991 ................................ End Cover ............................................................................. 1 3 ........................126992 ................................ Seal Ring ............................................................................... 1 4 ........................126993 ................................ Seal Ring ............................................................................... 5 5 ........................126994 ................................ Commutator & Ring Assembly .............................................. 1 6 ........................126995 ................................ Manifold ................................................................................. 1 7 ..................................................................... Rotor Set ............................................................................... 1 8 ........................126997 ................................ Wear Plate ............................................................................ 1 9 ..................................................................... Drive Link .............................................................................. 1 10 .......................127000 ................................ Woodruff Key ........................................................................ 1 11 .......................126999 ................................ Coupling Shaft ....................................................................... 1 12 .......................127001 ................................ Inner Bearing ........................................................................ 1 13 .......................127002 ................................ Thrust Washer ....................................................................... 1 14 .......................127003 ................................ Thrust Bearing ...................................................................... 1 15 .......................127004 ................................ Seal ....................................................................................... 1 16 .................................................................... Backup Washer ..................................................................... 1 17 .......................127005 ................................ Backup Ring .......................................................................... 1 18 .................................................................... Housing ................................................................................. 1 19 .......................127007 ................................ Outer Bearing ........................................................................ 1 20 .......................127008 ................................ Dirt & Water Seal .................................................................. 1 127009 ................................ Seal Kit - Includes Indexes 3, 4, 15, 16, 17, 20 & Lubricant . 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15026-2

10978

02.6–1960–002

DRIVE UNIT

C

View A

Power Unit

Power Unit View A

Figure 12662

03.0–1960–001

Crown 2005 PF15029-1

C INDEX

PART NUMBER

DRIVE UNIT PART NAME

NUMBER REQUIRED

1 ................... 136904 ............................... Drive Unit ................................................................................... 1 2 ................... 136905 ............................... Mount Plate ................................................................................ 1 3 ................... 136995 ............................... Stud ............................................................................................ 4 4 ................... 136906 ............................... Stop Bracket ............................................................................... 1 5 ................... 132053 ............................... Bumper ....................................................................................... 2 6 ................... 060075-019 ........................ Screw ......................................................................................... 2 7 ................... 136996 ............................... Screw ......................................................................................... 6 8 ................... 050010-041 ........................ Lockwasher ................................................................................ 6 9 ................... 136997 ............................... Screw ......................................................................................... 3 10 .................. 136998 ............................... Lockwasher ................................................................................ 3 11 .................. 060117-006 ........................ Screw ......................................................................................... 8 12 .................. 060059-038 ........................ Nut .............................................................................................. 8 13 .................. 050000-041 ........................ Pin .............................................................................................. 3 Always Specify Model, Data & Serial Numbers

Crown 2005 PF15029-2

03.0–1960–002

DRIVE UNIT

C

Figure 12775

03.0–1960–003

Crown 2005 PF15029-3

C INDEX

PART NUMBER

DRIVE UNIT PART NAME

NUMBER REQUIRED

30 .................. 136907 ............................... Housing ...................................................................................... 1 31 .................. 136938 ............................... Drain Plug .................................................................................. 1 32 .................. 136937 ............................... Fill Plug ...................................................................................... 1 33 .................. 136939 ............................... Washer ....................................................................................... 2 34 .................. 137003 ............................... Screw ......................................................................................... 6 35 .................. 050010-041 ........................ Lockwasher ................................................................................ 6 36 .................. 136916 ............................... Bolts ........................................................................................... 8 37 .................. 136909 ............................... Axle ............................................................................................ 1 38 .................. 136941 ............................... Pin .............................................................................................. 4 39 .................. 136920 ............................... Sealing Ring ............................................................................... 1 40 .................. 136933 ............................... O-Ring ........................................................................................ 1 41 .................. 136932 ............................... Seal ............................................................................................ 1 42 .................. 136917 ............................... Protection Ring ........................................................................... 1 43 .................. 136930 ............................... Roller Bearing ............................................................................ 1 44 .................. 136921 ............................... Shim ........................................................................................... 1 45 .................. 136910 ............................... Gear Set ..................................................................................... 1 46 .................. 136918 ............................... Bushing ...................................................................................... 1 47 .................. 136936 ............................... Spacer ........................................................................................ 1 48 .................. 136922 ............................... Shim ........................................................................................... 1 49 .................. 136929 ............................... Roller Bearing ............................................................................ 1 50 .................. 136915 ............................... Locking Nut ................................................................................ 1 51 .................. 136919 ............................... Bushing ...................................................................................... 1 52 .................. 136923 ............................... Shim ........................................................................................... 2 53 .................. 136928 ............................... Roller Bearing ............................................................................ 2 54 .................. 136913 ............................... Gear ........................................................................................... 1 55 .................. 136914 ............................... Locking Nut ................................................................................ 1 56 .................. 136940 ............................... Cup ............................................................................................. 1 57 .................. 136927 ............................... Roller Bearing ............................................................................ 1 58 .................. 136935 ............................... O-Ring ........................................................................................ 1 59 .................. 136926 ............................... Roller Bearing ............................................................................ 1 60 .................. 136908 ............................... Top Cover ................................................................................... 1 61 .................. 136931 ............................... Seal ............................................................................................ 1 62 .................. 136911 ................................ Gear ........................................................................................... 1 63 .................. 136925 ............................... Steer Bearing ............................................................................. 1 64 .................. 137002 ............................... Screw ......................................................................................... 12 65 .................. 137004 ............................... Screw ......................................................................................... 8 66 .................. 050010-021 ........................ Lockwasher ................................................................................ 8 67 .................. 060075-010 ........................ Screw ......................................................................................... 9 68 .................. 050010-039 ........................ Lockwasher ................................................................................ 17 69 .................. 136999 ............................... Screw ......................................................................................... 2 70 .................. 137000 ............................... Screw ......................................................................................... 4 71 .................. 137001 ............................... Screw ......................................................................................... 2 72 .................. 136912 ............................... Gear ........................................................................................... 1 73 .................. 136934 ............................... O-Ring ........................................................................................ 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15029-4

10985

03.0–1960–004

TRACTION MOTOR

C

Figure 12702

03.1–1960–001

Crown 2005 PF15034-1

C INDEX

PART NUMBER

TRACTION MOTOR PART NAME

NUMBER REQUIRED

0 ................... 133051 ............................... Motor .......................................................................................... 1 1 ........................136853 ................................ Shield .................................................................................... 1 2 ........................136864 ................................ Stator ..................................................................................... 1 3 ........................136865 ................................ Rotor ..................................................................................... 1 4 ........................062755-004 ........................ Connector ............................................................................. 1 062798-008 ........................ Insert ..................................................................................... 1 062797-002 ........................ Contact .................................................................................. 6 5 ........................050006-020 ........................ Screw .................................................................................... 4 6 ........................136863 ................................ Grommet ............................................................................... 2 7 ........................136866 ................................ Rod ........................................................................................ 6 8 ........................136855 ................................ Ring ....................................................................................... 1 9 ........................136867 ................................ Bearing .................................................................................. 1 10 .......................136858 ................................ Ring ....................................................................................... 1 11 .......................136854 ................................ Shield .................................................................................... 1 12 .......................060030-028 ........................ Flatwasher ............................................................................. 1 13 .......................136856 ................................ Cover ..................................................................................... 1 14 .......................136857 ................................ O-Ring ................................................................................... 1 15 .......................136859 ................................ Plate ...................................................................................... 2 16 .......................136862 ................................ Support .................................................................................. 2 17 .......................050005-006 ........................ Screw .................................................................................... 4 060030-217 ........................ Flatwasher ............................................................................. 4 18 .......................136860 ................................ Grommet ............................................................................... 6 19 .......................060059-024 ........................ Nut ......................................................................................... 6 060030-309 ........................ Flatwasher ............................................................................. 9 20 .......................060075-020 ........................ Screw .................................................................................... 2 21 .......................136861 ................................ Terminal Board ...................................................................... 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15034-2

11007/12604

03.1–1960–002

C

DRIVE WHEEL

Part of Drive Axle

For Torque Values And Torquing Sequence Refer To Section M3.0

Figure 12577-01

03.2–1960–001 01 Rev. 3/06

Crown 2005 PF13968-1 Rev. 3/06

C INDEX

PART NUMBER

DRIVE WHEEL PART NAME

NUMBER REQUIRED

0 ................... 132462-001 ........................ Drive Wheel Assembly (Black) ................................................... 1 132462-002 ........................ Drive Wheel Assembly (Cream) ................................................. 1 1 ........................133904-001 ........................ Tire (Black) ............................................................................ 1 133904-002 ........................ Tire (Cream) .......................................................................... 1 2 ........................132465 ................................ Hub ........................................................................................ 1 3 ................... 060105-001 ........................ Nut .............................................................................................. 8 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF13968-2 Rev. 3/06

13457

03.2–1960–002 01 Rev. 3/06

C

ELECTRICAL COMPONENTS - POWER UNIT

PDS Sensor (Supplied by Vendor) to MVL on Manifold Block

Contactor Panel See Section 04.1

Access 6

Static Sensitive Device

See Pages -003, -004, -005 & -006 For Additional Parts Figure 13906

04.0–1961–001

Crown 2006 PF15307-1

C

ELECTRICAL COMPONENTS - POWER UNIT

INDEX

PART NAME

PART NUMBER

NUMBER REQUIRED

1 ................... 060021-006 ........................ Nut .............................................................................................. 4 2 ................... 133789 ............................... Steer Motor ................................................................................. 1 3 ................... 132082 ............................... Steering Feedback Encoder Assembly ...................................... 1 4 ................... 060062-042 ........................ Screw ......................................................................................... 2 5 ................... 060063-045 ........................ Screw ......................................................................................... 1 6 ................... 132198-001 ........................ Horn ........................................................................................... 1 7 ................... 060059-027 ........................ Nut .............................................................................................. 2 8 ................... 133813 ............................... Cable Assembly ......................................................................... 1 9 ................................................................ Warning Label ............................................................................ 1 10 .................. 136721 ............................... Bracket Handle ........................................................................... 1 11 .................. 060062-038 ........................ Screw ......................................................................................... 2 12 .................. 062595-004 ........................ Switch ......................................................................................... 1 13 .................. 060062-044 ........................ Screw ......................................................................................... 4 14 .................. 130955* .............................. Guidance Control Module .......................................................... 1 15 .................. 060059-037 ........................ Nut .............................................................................................. 4 16 .................. 060059-028* ....................... Nut .............................................................................................. 2 17 .................. 060115-015* ....................... Screw ......................................................................................... 2 18 .................. 060117-013* ....................... Screw ......................................................................................... 1 19 .................. * .......................................... Rail Guidance ............................................................................. 1 20 .................. 060063-046 ........................ Screw ......................................................................................... 2 21 .................. * .......................................... Steer Wheel Guidance ............................................................... 1 22 ............................................................... Panel Contactor Assembly ......................................................... 1 23 .................. 060075-043 ........................ Screw ......................................................................................... 4 24 .................. 138899 ............................... Sensor Bracket (With PDS) ....................................................... 1 25 .................. 060062-031 ........................ Screw (With PDS) ...................................................................... 6 26 .................. 060059-027 ........................ Nut (With PDS) ........................................................................... 6 27 .................. 132111 ................................ Splitter (With PDS) ..................................................................... 1 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

Crown 2006 PF15307-2

04.0–1961–002

C

ELECTRICAL COMPONENTS - POWER UNIT to Manual Release Handle

Access 3 to MVL on Manifold Block

Part Of Main Frame

Access 5

Static Sensitive Device See Pages -001, -002, -005 & -006 For Additional Parts Figure 13907

04.0–1961–003

Crown 2006 PF15307-3

C

ELECTRICAL COMPONENTS - POWER UNIT

INDEX

PART NAME

PART NUMBER

NUMBER REQUIRED

35 ............................................................... Strobe/Flashing Light ................................................................. 1 36 .................. 060063-042 ........................ Screw ......................................................................................... 2 37 .................. 060059-001 ........................ Nut .............................................................................................. 2 38 .................. 060059-037 ........................ Nut .............................................................................................. 8 39 .................. 060062-043 ........................ Screw ......................................................................................... 4 40 .................. 132197 ............................... Traction Control Module ............................................................. 1 125588-001 ........................ Insulator Boot ............................................................................. 5 41 .................. 060062-044 ........................ Screw ......................................................................................... 4 42 .................. 060030-132 ........................ Flatwasher .................................................................................. 1 43 .................. 060005-007 ........................ Lockwasher ................................................................................ 1 44 .................. 060062-004 ........................ Screw ......................................................................................... 1 45 .................. 060030-096 ........................ Flatwasher .................................................................................. 3 46 .................. 060005-004 ........................ Lockwasher ................................................................................ 3 47 .................. 060065-004 ........................ Screw ......................................................................................... 3 48 .................. 130651 ............................... Steering Control Module ............................................................ 1 49 .................. * .......................................... Rail Guidance ............................................................................. 1 50 .................. 060117-013* ....................... Screw ......................................................................................... 2 51 .................. 060115-015* ....................... Screw ......................................................................................... 2 52 .................. 060059-014 ........................ Nut .............................................................................................. 2 061003-004 ........................ Tie Cable .................................................................................... 1 53 .................. 062752-005 ........................ Switch ......................................................................................... 1 54 .................. 126046 ............................... Spacer ........................................................................................ 1 55 .................. 060030-252 ........................ Flatwasher .................................................................................. 2 56 .................. 060059-036 ........................ Nut .............................................................................................. 2 57 .................. 060063-034 ........................ Screw ......................................................................................... 2 58 .................. 060064-010 ........................ Screw ......................................................................................... 2 59 .................. 060061-001 ........................ Screw ......................................................................................... 1 60 .................. 133586 ............................... Bracket ....................................................................................... 1 61 .................. 062488-002 ........................ Spacer ........................................................................................ 1 62 .................. 060059-002 ........................ Nut .............................................................................................. 1 63 .................. 130464 ............................... Spring ......................................................................................... 1 64 .................. 060065-020 ........................ Screw ......................................................................................... 2 65 .................. 060059-028 ........................ Nut .............................................................................................. 2 66 .................. 060102-004 ........................ U-Nut .......................................................................................... 2 67 .................. 133565 ............................... Bracket ....................................................................................... 1 68 .................. 060063-050 ........................ Screw ......................................................................................... 2 69 .................. 060063-050 ........................ Screw ......................................................................................... 2 70 .................. 133815 ............................... Release Beam ............................................................................ 1 71 .................. 060059-028 ........................ Nut .............................................................................................. 2 72 .................. 060030-274 ........................ Flatwasher .................................................................................. 1 73 .................. 060059-034 ........................ Nut .............................................................................................. 4 74 .................. 133813 ............................... Cable Assembly ......................................................................... 1 75 .................. 060030-196 ........................ Flatwasher .................................................................................. 5 76 .................. 060005-031 ........................ Lockwasher ................................................................................ 5 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

Crown 2006 PF15307-4

04.0–1961–004

C

ELECTRICAL COMPONENTS - POWER UNIT

Optional Lift Controller Fan Arrangement

FAN3

Access 2

Standard Arrangement

Access 2

See Pages -001, -002, -003 & -004 For Additional Parts Figure 13908

04.0–1961–005

Crown 2006 PF15307-5

C

ELECTRICAL COMPONENTS - POWER UNIT

INDEX

PART NAME

PART NUMBER

NUMBER REQUIRED

85 .................. 133051 ............................... Motor .......................................................................................... 1 063002-038 ........................ Spline Grease ............................................................................. AR 86 .................. 060075-020 ........................ Screw ......................................................................................... 4 87 .................. 132276 ............................... Brake Assembly ......................................................................... 1 88 .................. 131386-001 ........................ Nut .............................................................................................. 1 89 .................. 131386-002 ........................ Nut .............................................................................................. 1 90 .................. 060030-067 ........................ Flatwasher .................................................................................. AR 060030-207 ........................ Flatwasher .................................................................................. AR 91 .................. 060009-153 ........................ Ring Retaining ............................................................................ 1 92 .................. 136856 ............................... Cover .......................................................................................... 1 93 .................. 050006-020 ........................ Screw ......................................................................................... 4 94 .................. 062749-001 ........................ Clip ............................................................................................. 1 95 .................. 060061-008 ........................ Screw ......................................................................................... 1 96 .................. 132111 ................................ Splitter ........................................................................................ 1 97 .................. 060030-010 ........................ Flatwasher .................................................................................. 2 98 .................. 060061-020 ........................ Screw ......................................................................................... 2 99 .................. 132197 ............................... Hydraulic Control Module ........................................................... 1 125588-001 ........................ Boot ............................................................................................ 5 100 .................. 060062-043* ....................... Screw ......................................................................................... 4 101 .................. 060013-044* ....................... Screw ......................................................................................... 3 102 .................. 060030-045* ....................... Flatwasher .................................................................................. 3 103 .................. 128458* .............................. Fan Guard .................................................................................. 1 104 .................. 126489* .............................. Fan ............................................................................................. 1 105 .................. 137535* .............................. Suppressor ................................................................................. 1 106 .................. 137102* .............................. Duct ............................................................................................ 1 107 .................. 060021-004* ....................... Nut .............................................................................................. 3 108 .................. 060062-038* ....................... Screw ......................................................................................... 2 109 .................. 060059-027* ....................... Nut .............................................................................................. 2 110 .................. 107716-003* ....................... Plug ............................................................................................ 1 111 ................... 060062-040* ....................... Screw ......................................................................................... 4 112 .................. 069378* .............................. Cleanout Label ........................................................................... 1 113 .................. 060062-035* ....................... Screw ......................................................................................... 4 114 .................. 137106* .............................. Heat Sink .................................................................................... 1 115 .................. 060059-037* ....................... Nut .............................................................................................. 4 116 .................. 060059-037* ....................... Nut .............................................................................................. 4 117 .................. 060030-196 ........................ Flatwasher .................................................................................. 5 118 .................. 060005-031 ........................ Lockwasher ................................................................................ 5 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

060501 Crown 2006 PF15307-6

13545

04.0–1961–006

C

ELECTRICAL COMPONENTS - POWER UNIT View A Standard Trucks ("AA" Battery Compartment) See View B

See View C

View A High Performance Trucks ("AA" Battery Compartment) See View B

View B Standard Trucks

See View C

View C Standard Trucks

View C High Performance Trucks

See View A

View B High Performance Trucks

See View C

See View B

Figure 13987

04.0–1961–050

Crown 2006 PF15325-1

C

ELECTRICAL COMPONENTS - POWER UNIT

INDEX

PART NAME

PART NUMBER

NUMBER REQUIRED

1 ................... 138954-002* ....................... Gasket Shielding EMI (“AA” Battery Compartment) ................... 5 061003-005 ........................ Cable Tie .................................................................................... 10 2 ................... 138954-003* ....................... Gasket Shielding EMI (Optional High Performance - “AA” Battery Compartment) ....... 5 061003-005 ........................ Cable Tie .................................................................................... 10 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

Crown 2006 PF15325-2

04.0–1961–051

ELECTRICAL COMPONENTS - POWER UNIT

C

View A Standard Trucks ("A" Battery Compartment)

View A High Performance Trucks ("A" Battery Compartment)

View A Standard Trucks ("B" Battery Compartment)

View A High Performance Trucks ("B" Battery Compartment)

View A Standard Trucks ("C" Battery Compartment)

View A High Performance Trucks ("C" Battery Compartment)

Figure 13988

04.0–1961–052

Crown 2006 PF15325-3

C

ELECTRICAL COMPONENTS - POWER UNIT

INDEX

PART NAME

PART NUMBER

NUMBER REQUIRED

5 ................... 138954-002* ....................... Gasket Shielding EMI ("A”, "B" & "C" Battery Compartment) ........................................ 6 061003-005 ........................ Cable Tie ("A”, "B" & "C" Battery Compartment) ........................................ 12 6 ................... 138954-003* ....................... Gasket Shielding EMI (Optional High Performance) (“A”, "B" & "C" Battery Compartment) ........................................ 6 061003-005 ........................ Cable Tie ("A”, "B" & "C" Battery Compartment) ........................................ 12 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

051006 Crown 2006 PF15325-4

04.0–1961–053

C

ELECTRICAL COMPONENTS - MAIN FRAME

Main Frame, Counter Weights & Load Wheels See Sections 07.0, 07.1 & 07.4

North Sensor & Optional South Sensor

Figure 12740

04.0–1960–100

Crown 2005 PF15070-1

C

ELECTRICAL COMPONENTS - MAIN FRAME

INDEX

PART NAME

PART NUMBER

NUMBER REQUIRED

1 ................... 060017-019 ........................ Screw ......................................................................................... 2 2 ................... 060005-009 ........................ Lockwasher ................................................................................ 2 3 ................................................................ Cable Tension Switch Assembly CTS See Section 07.5 ............ 1 4 ................................................................ Height Cable Switch Assembly HCS See Section 07.0 ............. 1 5 ................... 102126-002 ........................ Grounding Strap ......................................................................... 1 6 ................... 060030-141 ........................ Flatwasher .................................................................................. 1 7 ................... 060015-006 ........................ Screw ......................................................................................... 1 8 ................................................................ Screw See Section 07.0 ............................................................. 6 9 ................................................................ Flatwasher See Section 07.0 ..................................................... 6 10 .................. 060059-028 ........................ Nut .............................................................................................. 3 11 .................. * .......................................... Main Frame Rail Guide Assembly ........................................... EAC, North/South Sensor See Section 10.4 .............................. 1 12 .................. 060102-004 ........................ U-Nut .......................................................................................... 2 13 .................. 133104* .............................. Wire Guide Sensor GS1 See Section 06.7 ................................ 1 14 .................. 060030-052 ........................ Flatwasher .................................................................................. 2 15 .................. 060063-026 ........................ Screw ......................................................................................... 2 16 ............................................................... Main Frame Manifold Block See Section 02.4 ........................... 1 17 .................. 060063-044 ........................ Screw ......................................................................................... 3 18 ............................................................... Pump P1 See Section 02.1 ........................................................ 1 19 .................. 060059-029 ........................ Nut .............................................................................................. 8 20 ............................................................... AC Pump Motor M2 Includes ECR8 & TS2 See Section 02.2 ... 1 21 .................. 060075-022 ........................ Screw ......................................................................................... 4 22 .................. 133638 ............................... Plate ........................................................................................... 1 23 .................. 060075-045 ........................ Screw ......................................................................................... 4 24 .................. 093786-001 ........................ Anti-Vibration Mount ................................................................... 4 25 .................. 060030-080 ........................ Flatwasher .................................................................................. 4 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

051001 Crown 2005 PF15070-2

11393

04.0–1960–101

C

ELECTRICAL COMPONENTS - PLATFORM

Platform See Section 09.0

Switch Panel (FNS, FU20, FU21, JC, KYS LGS1, LGS2, LGS3, PS1, ZSS, CA306 PC305) See Section 04.5

Display Module Access 1 See Section 04.8

R.H.Armrest (FS, EDS, GUS, HN, HPSR, POT1, POT2, POT4, RS, RSS, TBS, TDS & Access 8) See Section 04.6

GTSL See Section 09.1

Operator Presence Pedals (FPS1, 2, 3, 4, 5, 6, 7, 8 & FPS9) See Section 09.2

Distribution Panel See Section 04.3 Vehicle Control Module Access 4 See Section 04.8 Height Sensor ECR5 See Section 09.0 CHS1, CHS2, CHS3 & CHS4 See Section 07.6 Brake Pedals BRS1 & BRS2 See Section 09.2

GTSR See Section 09.1

Indexes 2 Thru 8 Are Mounted On Bottom Of Platform (Optional)

Brake Pedals BRS3 & BRS4 See Section 09.2

L.H.Armrest (APS, ECR1 & 2, HPSL, ORS1, POT3, PLS & PRS) See Section 04.5 Part Of Platform Floor Plate PS2

Index 6 Mounts To Bracket For SLS & SPS

EML, SLS & SPS See Section 09.0

See Pages 202 & 203 For Additional Parts Figure 12770

04.0–1961–200

Crown 2006 PF15305-1

C INDEX

PART NUMBER

ELECTRICAL COMPONENTS - PLATFORM PART NAME

NUMBER REQUIRED

1 ................... 062595-007 ........................ Switch ......................................................................................... 1 2 ................... 060013-048 ........................ Screw ......................................................................................... 4 3 ................... 060030-045 ........................ Flatwasher .................................................................................. 4 4 ................... 125616-001 ........................ Flashing Light Assembly ............................................................ 2 5 ................... 060065-006 ........................ Screw ......................................................................................... 2 6 ................... 062693 ............................... Power Supply ............................................................................. 1 7 ................... 133873 ............................... Plate ........................................................................................... 1 8 ................... 060059-033 ........................ Nut .............................................................................................. 2 Always Specify Model, Data & Serial Numbers

Crown 2006 PF15305-2

04.0–1961–201

C

ELECTRICAL COMPONENTS - PLATFORM

Part Of Platform See Section 09.0

Optional Second Set Of Work Lights (LGT6 & LGT7) For Operator Fan See Section 04.9

NOTE: An Optional Third Set Of Work Lights Are Available. Reference Indexes 51 Through 56 For Part Ordering

See Pages -200 & -201 For Additional Parts

Figure 13899

04.0–1961–202

Crown 2006 PF15305-3

C INDEX

PART NUMBER

ELECTRICAL COMPONENTS - PLATFORM PART NAME

NUMBER REQUIRED

30 .................. 060062-027 ........................ Screw ......................................................................................... 2 31 .................. 134131-001 ........................ Cover For 1219 & 1320 mm (48 & 52 in) Platforms ................... 1 134131-002 ........................ Cover For 1473 & 1625 mm (58 & 64 in) Platforms ................... 1 061003-004 ........................ Cable Tie .................................................................................... 6 32 .................. 060102-002 ........................ U-Nut .......................................................................................... 2 33 .................. 060062-012 ........................ Screw ......................................................................................... 4 34 .................. 127697 ............................... Lower Clamp .............................................................................. 2 35 .................. 060059-003 ........................ Nut .............................................................................................. 2 36 .................. 128362 ............................... Upper Clamp .............................................................................. 2 37 .................. 060063-011 ........................ Screw ......................................................................................... 2 38 .................. 128653 ............................... Work Light Assembly Includes Connector ................................. 2 125672 ............................... 12 V Bulb .................................................................................... 2 061003-004 ........................ Cable Tie .................................................................................... 6 39 .................. 060071-001 ........................ Grommet .................................................................................... 8 40 .................. 133566-001 ........................ Dome Light Assembly ................................................................ 2 110575 ................................ Lens ........................................................................................... 2 41 .................. 110578 ................................ Bulb ............................................................................................ 2 42 .................. 060032-041 ........................ Self-Tapping Screw .................................................................... 8 43 .................. 110576 ................................ Rubber Washer .......................................................................... 4 44 .................. 060013-002 ........................ Screw ......................................................................................... 4 45 .................. 060062-012 ........................ Screw ......................................................................................... 2 46 .................. 127697 ............................... Lower Clamp .............................................................................. 1 47 .................. 128362 ............................... Upper Clamp .............................................................................. 1 48 .................. 134212 ............................... Bracket ....................................................................................... 1 49 .................. 137670 ............................... Mirror Kit Includes Mirror, Label and Instructions ...................... 1 50 .................. 060061-022 ........................ Screw ......................................................................................... 4 51 .................. 060062-012 ........................ Screw ......................................................................................... 4 52 .................. 127697 ............................... Lower Clamp .............................................................................. 2 53 .................. 060059-003 ........................ Nut .............................................................................................. 2 54 .................. 128362 ............................... Upper Clamp .............................................................................. 2 55 .................. 060063-011 ........................ Screw ......................................................................................... 2 56 .................. 128653 ............................... Work Light Assembly Includes Connector ................................. 2 125672 ............................... 12 V Bulb .................................................................................... 2 135180 ............................... Connector Assembly 12 V Work Light ....................................... 2 Always Specify Model, Data & Serial Numbers

060501 Crown 2006 PF15305-4

13514

04.0–1961–203

C

CONTACTOR PANEL

Contactor Panel Mounted In Power Unit Behind Drive Motor

See Section 04.3 For Distribution Panel

See Pages -003 & -004 For Additional Parts Figure 12571-01

04.1–1961–001

Crown 2006 PF15306-1

C INDEX

PART NUMBER

CONTACTOR PANEL PART NAME

NUMBER REQUIRED

1 ................... 060062-040 ........................ Screw ......................................................................................... 8 2 ................... 133517 ............................... Bracket ....................................................................................... 3 3 ................... 133470 ............................... Plate ........................................................................................... 1 4 ................... 060061-007 ........................ Screw ......................................................................................... 4 5 ................... 060075-043 ........................ Screw ......................................................................................... 2 6 ................... 060065-007 ........................ Screw ......................................................................................... 2 7 ................... 132083-001 ........................ Fuse ........................................................................................... 1 113729-020 ........................ Label .......................................................................................... 1 8 ................... 060030-060 ........................ Flatwasher .................................................................................. 6 9 ................... 060062-008 ........................ Screw ......................................................................................... 6 10 .................. 132083-002 ........................ Fuse ........................................................................................... 1 113729-023 ........................ Label .......................................................................................... 1 11 .................. 132083-003 ........................ Fuse ........................................................................................... 1 113729-021 ........................ Label .......................................................................................... 1 132083-006 ........................ Fuse Trucks With High Performance Option ............................. 1 113729-026 ........................ Label Trucks With High Performance Option ............................. 1 12 .................. 132112-001 ........................ Contactor .................................................................................... 1 13 .................. 133518 ............................... Bus Bar ...................................................................................... 1 14 .................. 132084-001 ........................ Contactor .................................................................................... 2 15 .................. 133525 ............................... Bus Bar ...................................................................................... 1 16 .................. 136763-001 ........................ Resistor Assembly ..................................................................... 1 062717-002 ........................ Connector ................................................................................... 1 061026-003 ........................ Tie Marker .................................................................................. 1 105607-002 ........................ Label PC .................................................................................... 1 061003-002 ........................ Cable Tie .................................................................................... 1 062756-001 ........................ Connector ................................................................................... 1 062798-001 ........................ Insert .......................................................................................... 1 105606-001 ........................ Label JC ..................................................................................... 6 17 .................. 132991 ............................... Plate ........................................................................................... 1 18 .................. 062033-049 ........................ Resistor TVL Override ................................................................ 1 19 .................. 062033-055 ........................ Resistor Drive Tow ..................................................................... 1 20 .................. 060064-014 ........................ Screw ......................................................................................... 6 21 .................. 062033-055 ........................ Resistor Drive Tow ..................................................................... 1 Always Specify Model, Data & Serial Numbers

Crown 2006 PF15306-2

04.1–1961–002

C

CONTACTOR PANEL

Contactor Panel Mounted In Power Unit Behind Drive Motor

See Section 04.3 For Distribution Panel

See Pages -001 & -002 For Additional Parts Figure 13901

04.1–1961–003

Crown 2006 PF15306-3

C INDEX

PART NUMBER

CONTACTOR PANEL PART NAME

NUMBER REQUIRED

30 .................. 133519 ............................... Plate ........................................................................................... 1 31 .................. 060062-040 ........................ Screw ......................................................................................... 4 32 .................. 060014-004 ........................ Screw ......................................................................................... 4 33 .................. 103939-001 ........................ Standoff ...................................................................................... 2 34 .................. 060030-055 ........................ Flatwasher .................................................................................. 2 35 .................. 060062-056 ........................ Set Screw ................................................................................... 2 061004-019 ........................ Thread Locking Adhesive Red ................................................... 1 061004-026 ........................ Thread Locking Adhesive Blue .................................................. 1 36 .................. 060075-043 ........................ Screw ......................................................................................... 2 37 .................. 129799-002 ........................ Current Sensor ........................................................................... 1 38 .................. 060030-080 ........................ Flatwasher .................................................................................. 3 39 .................. 138315 ............................... Bus Bar ...................................................................................... 1 40 .................. 060030-196 ........................ Flatwasher .................................................................................. 6 41 .................. 060005-031 ........................ Lockwasher ................................................................................ 3 42 .................. 060063-075 ........................ Screw ......................................................................................... 2 43 .................. 060063-076 ........................ Screw ......................................................................................... 1 44 .................. 060062-039 ........................ Screw ......................................................................................... 3 45 .................. 060005-026 ........................ Lockwasher ................................................................................ 3 46 .................. 060059-003 ........................ Nut .............................................................................................. 1 47 .................. 127341-004 ........................ Edging ........................................................................................ 1 48 .................. 133794 ............................... Fuse Bus Panel .......................................................................... 1 49 .................. 060062-038 ........................ Screw ......................................................................................... 2 50 .................. 060030-285 ........................ Flatwasher .................................................................................. 6 51 .................. 136483-001 ........................ Resistor Optional ....................................................................... 1 52 .................. 115565 ................................ Alarm Optional ........................................................................... 1 Always Specify Model, Data & Serial Numbers

060501 Crown 2006 PF15306-4

13525

04.1–1961–004

C

POWER UNIT DISTRIBUTION PANEL

Contactor Panel Mounted In Power Unit Behind Drive Motor

Factory Use Only

Caution: Components Are Static Sensitive

Figure 12572

04.3–1960–001

Crown 2005 PF13997-1

C INDEX

PART NUMBER

POWER UNIT DISTRIBUTION PANEL PART NAME

NUMBER REQUIRED

1 ................... 060065-007 ........................ Screw M4 ................................................................................... 4 2 ................... 132273 ............................... Cover .......................................................................................... 1 3 ................... 132075 ............................... Distribution Panel ....................................................................... 1 4 ........................ 094362-002 ........................ Fuse FU1, FU2, FU3, FU4, FU5, FU6, FU7, FU8, FU9 & FU10 .......................................................................... 10 5 ................... 124960-012 ........................ Spacer M4 .................................................................................. 4 6 ................... 124960-011 ........................ Spacer ........................................................................................ 4 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF13997-2

10678

04.3–1960–002

PLATFORM DISTRIBUTION PANEL

C

Part Of Platform

Caution: Components Are Static Sensitive

Figure 12574

04.3–1960–050

Crown 2005 PF13998-1

C INDEX

PART NUMBER

PLATFORM DISTRIBUTION PANEL PART NAME

NUMBER REQUIRED

1 ................... 060102-005 ........................ U-Nut .......................................................................................... 1 2 ................... 133394 ............................... Mounting Plate ........................................................................... 1 3 ................... 060063-035 ........................ Screw M8 ................................................................................... 1 4 ................... 131988 ............................... Distribution Panel ....................................................................... 1 131988-002 ........................ Distribution Panel Trucks W/Optional Set Of Work Lights ......... 1 5 ........................094362-001 ........................ Fuse 4 Amp FU14 ................................................................. 1 094362-004 ........................ Fuse 3/4 Amp FU14 Trucks W/Optional Set Of Work Lights 1 6 ........................094362-002 ........................ Fuse FU15, FU16, FU17, FU18, FU19 ................................. 5 7 ........................062640-003 ........................ Relay K1 ................................................................................ 1 8 ................... 124960-002 ........................ Spacer ........................................................................................ 4 9 ................... 125713 ............................... Enclosure EE Trucks Only ......................................................... 1 10 .................. 060065-011 ........................ Screw M8 EE Trucks Only ......................................................... 4 11 .................. 132272 ............................... Cover .......................................................................................... 1 111066 ................................ Foam Tape ............................................................................ 1 12 .................. 060065-004 ........................ Screw M4 ................................................................................... 4 13 .................. 060065-005 ........................ Screw M4 ................................................................................... 1 061004-028 ........................ Thread Locking Adhesive Blue ............................................. 1 14 .................. 060030-234 ........................ Flatwasher .................................................................................. 1 15 .................. 134156 ............................... Suppressor SB11 ....................................................................... 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF13998-2

10683/11264

04.3–1960–051

CONTACTOR - ED1 & ED2

C

13.4 To 14.6 Nm (9.9 To 10.8 ft. lbs.)

Figure 12601

04.4–1960–001

Crown 2005 PF15004-1

C INDEX

PART NUMBER

CONTACTOR - ED1 & ED2 PART NAME

NUMBER REQUIRED

0 ................... 132084-001 ........................ Contact Assembly ...................................................................... 1 1 ........................136748 ................................ Fixed Contact ........................................................................ 2 2 ........................136753 ................................ Screw And Washer ................................................................ 2 3 ........................136750 ................................ Cover With Magnets ............................................................. 1 4 ........................136752 ................................ Spring .................................................................................... 1 5 ........................136749 ................................ Moving Contact Assembly ..................................................... 1 6 ........................136754 ................................ Frame And Coil ..................................................................... 1 7 ........................136755 ................................ End Cap ................................................................................ 1 Always Specify Model, Data & Serial Numbers 136751 ............................... Top Cover Assembly Includes Index 3 & 5 ................................ 1

051001 Crown 2005 PF15004-2

10742

04.4–1960–002

C

ARMREST LEFT

8.2 Nm (6 ft. lbs.)

17.5 Nm (13 ft. lbs.)

Figure 12634

04.5–1960–001

Crown 2005 PF15014-1

C INDEX

PART NUMBER

ARMREST LEFT PART NAME

NUMBER REQUIRED

1 ................... 132685 ............................... Tiller Asembly ............................................................................. 1 2 ................... 060062-034 ........................ Screw ......................................................................................... 5 3 ................... 060065-012 ........................ Screw ......................................................................................... 5 061004-028 ........................ Thread Locking Adhesive ........................................................... AR 4 ................... 132756 ............................... Upper Handle ............................................................................. 1 5 ................... 132759 ............................... Cap ............................................................................................. 1 6 ................... 132784-001 ........................ Auxilliary R/L Pot POT3 ............................................................. 1 132784-002 ........................ Auxilliary R/L Pot POT3 Freezer/Corrosion ............................... 1 7 ................... 132771 ............................... Handle With Thumbwheel APS, ORS1, PLS, PRS .................... 1 8 ................... 132735-002 ........................ Hand Presence Sensor Assembly HPSL ................................... 1 9 ................... 060065-013 ........................ Screw ......................................................................................... 1 061004-028 ........................ Thread Locking Adhesive ........................................................... AR 10 .................. 132790 ............................... Control ........................................................................................ 1 11 .................. 060009-068 ........................ Retaining Ring ............................................................................ 2 12 .................. 060131-001 ........................ Flatwasher .................................................................................. 2 13 .................. 132279 ............................... Encoder Bearing Assembly ECR1, ECR2 .................................. 1 14 .................. 133385 ............................... Shaft ........................................................................................... 1 15 .................. 132793 ............................... Support ....................................................................................... 1 16 .................. 064091-001 ........................ Plug Includes O-Ring ................................................................. 1 17 .................. 132229 ............................... Cover .......................................................................................... 1 18 .................. 132230 ............................... Cover .......................................................................................... 1 19 .................. 060062-037 ........................ Screw ......................................................................................... 3 20 .................. 060059-033 ........................ Nut .............................................................................................. 1 21 .................. 060062-035 ........................ Screw ......................................................................................... 1 22 .................. 133280 ............................... Bracket ....................................................................................... 1 23 .................. 061074-001 ........................ Cable Tie Mount ......................................................................... 1 061003-003 ........................ Cable Tie .................................................................................... 1 24 .................. 060030-201 ........................ Flatwasher .................................................................................. 2 25 .................. 120249 ............................... Spring ......................................................................................... 1 26 .................. 062488-008 ........................ Spacer ........................................................................................ 1 27 .................. 060059-034 ........................ Nut .............................................................................................. 1 28 .................. 061098-001 ........................ Fork Joint ................................................................................... 1 29 .................. 133384 ............................... Pivot Bracket .............................................................................. 1 30 .................. 060009-085 ........................ Retaining Ring ............................................................................ 1 31 .................. 060120-002 ........................ Screw ......................................................................................... 1 32 .................. 133261 ............................... Latch .......................................................................................... 1 33 .................. 061099-001 ........................ Button ......................................................................................... 2 34 .................. 060065-015 ........................ Screw ......................................................................................... 3 35 .................. 060059-033 ........................ Nut .............................................................................................. 1 36 .................. 133264 ............................... Release Holder .......................................................................... 1 37 .................. 086113 ................................ Spring ......................................................................................... 1 38 .................. 133262 ............................... Pivot Release ............................................................................. 1 39 .................. 132226 ............................... Armrest ....................................................................................... 1 40 .................. 060062-018 ........................ Screw ......................................................................................... 1 41 .................. 060062-033 ........................ Screw ......................................................................................... 5 42 .................. 060062-025 ........................ Screw ......................................................................................... 5 43 .................. 060000-052 ........................ Roll Pin 1220 mm (48 in.) Platforms .......................................... 1 44 .................. 133260 ............................... Pivot Mount ................................................................................ 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15014-2

10847/11211

04.5–1960–002

LIGHTS, FAN, KEY SWITCH PANEL

C

Figure 12676-01

04.5–1960–100 01 Rev. 3/06

Crown 2005 PF15041-1 Rev. 3/06

C INDEX

PART NUMBER

LIGHTS, FAN, KEY SWITCH PANEL PART NAME

NUMBER REQUIRED

1 ................... 133129 ............................... Mat ............................................................................................. 1 133129-002 ........................ Mat Trucks With Zone Select Option (Shown) ........................... 1 2 ................... 062585 ............................... Switch Optional Includes 2 Keys ................................................ 1 118916 ................................ Key ............................................................................................. 1 3 ................... 118611-002 ......................... Decal Optional............................................................................ 1 4 ................... 132122 ............................... Key Switch Assembly Includes Index 7 ...................................... 1 105607-305 ........................ Label ..................................................................................... 1 061003-002 ........................ Wire Tie ................................................................................. 1 062702-003 ........................ Connector ............................................................................. 1 062704-003 ........................ Contact .................................................................................. 4 062703-005 ........................ Connector ............................................................................. 1 5 ................... 060102-002 ........................ U-Nut .......................................................................................... 4 6 ................... 138394 ............................... Housing Includes Arrow Clips .................................................... 1 109127-001 ........................ Arrow Clip Green .................................................................. 1 109127-002 ........................ Arrow Clip Yellow .................................................................. 1 109127-003 ........................ Arrow Clip Red ...................................................................... 1 7 ................... 107151-002 ........................ Key ............................................................................................. 1 8 ................... 065042-008 ........................ Bushing ...................................................................................... 1 9 ................... 060062-038 ........................ Screw ......................................................................................... 10 10 .................. 133373 ............................... Switch Panel Label..................................................................... 1 11 .................. 062595-002 ........................ Switch Optional .......................................................................... 1 062595-006 ........................ Switch Blank ............................................................................... 1 12 .................. 062595-002 ........................ Switch ......................................................................................... 1 13 .................. 132275-001 ........................ Receptacle 12V .......................................................................... 1 14 .................. 062595-002 ........................ Switch ......................................................................................... 1 15 .................. 062595-002 ........................ Switch ......................................................................................... 1 16 .................. 133410 ............................... Hardware Kit .............................................................................. 1 17 .................. 060059-027 ........................ Nut .............................................................................................. 6 18 .................. 133722 ............................... Isolator ....................................................................................... 1 19 .................. 138883-001 ........................ Switch Panel .............................................................................. 1 138883-002 ........................ Switch Panel For Trucks With Zone Select Option (Shown) ...... 1 20 .................. 128652 ............................... Power Supply PS1 Includes Fuse FU20 & FU21 ....................... 1 062765-001 ........................ Fuse ...................................................................................... 1 094362-002 ........................ Fuse ...................................................................................... 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15041-2 Rev. 3/06

13506

04.5–1960–101 01 Rev. 3/06

ARMREST RIGHT

C

Figure 12658

04.6–1960–001

Crown 2005 PF15028-1

C INDEX

PART NUMBER

ARMREST RIGHT PART NAME

NUMBER REQUIRED

1 ................... 132770-001 ........................ Handle With Thumbwheel .......................................................... 1 132770-002 ........................ Handle With Thumbwheel With Tilt ............................................ 1 132770-003 ........................ Handle With Thumbwheel With Fork Positioner ........................ 1 2 ................... 132732-001 ........................ Traverse Command Potentiometer POT4 ................................. 1 132732-002 ........................ Traverse Command Potentiometer POT4 Freezer/Corrosion ... 1 3 ................... 132025 ............................... Upper Handle ............................................................................. 1 4 ................... 060065-012 ........................ Screw ......................................................................................... 2 061004-028 ........................ Thread Locking Adhesive ........................................................... AR 5 ................... 132735-001 ........................ Optical Sensor Assembly HPSR ................................................ 1 6 ................... 060032-070 ........................ Self-Tapping Screw .................................................................... 1 7 ................... 122255 ............................... Tie Mount ................................................................................... 1 8 ................... 060061-019 ........................ Screw ......................................................................................... 2 061004-028 ........................ Thread Locking Adhesive ........................................................... AR 9 ................... 132024 ............................... Lower Handle ............................................................................. 1 10 .................. 060065-013 ........................ Screw ......................................................................................... 2 061004-028 ........................ Thread Locking Adhesive ........................................................... AR 11 .................. 132209 ............................... Bellow ......................................................................................... 1 12 .................. 060032-068 ........................ Self-Tapping Screw .................................................................... 2 13 .................. 133729 ............................... Mult-Function Base Assembly .................................................... 1 14 .................. 132733-001 ........................ Traction Command Potentiometer POT1 ................................... 1 132733-002 ........................ Traction Command Potentiometer POT1 Freezer/Corrosion .... 1 15 .................. 132734-001 ........................ R/L Command Potentiometer POT2 .......................................... 1 132734-002 ........................ R/L Command Potentiometer POT2 Freezer/Corrosion ............ 1 16 .................. 060045-030 ........................ Shoulder Screw .......................................................................... 1 061004-028 ........................ Thread Locking Adhesive ........................................................... AR 17 .................. 132727 ............................... Optical Switch FS, RS ................................................................ 1 18 .................. 060011-026 ........................ Screw ......................................................................................... 2 061004-028 ........................ Thread Locking Adhesive ........................................................... AR 061003-002 ........................ Cable Tie .................................................................................... 4 19 .................. 133383 ............................... Bellows Support ......................................................................... 1 20 .................. 060062-037 ........................ Screw ......................................................................................... 2 21 .................. 123747 ............................... Button ......................................................................................... 1 22 .................. 060064-007 ........................ Screw ......................................................................................... 2 23 .................. 094606 ............................... Spring ......................................................................................... 2 24 .................. 060009-002 ........................ Retaining Ring ............................................................................ 1 25 .................. 133382 ............................... Bracket ....................................................................................... 1 26 .................. 093603 ............................... Insulator ..................................................................................... 1 27 .................. 062753 ............................... Switch EDS ................................................................................ 1 112863 ................................ Silicon Rubber Heater Freezer/Corrosion .................................. 1 28 .................. 060065-016 ........................ Screw ......................................................................................... 2 Always Specify Model, Data & Serial Numbers

Crown 2005 PF15028-2

04.6–1960–002

ARMREST RIGHT

C

Figure 12670

04.6–1960–003

Crown 2005 PF15028-3

C INDEX

ARMREST RIGHT

PART NUMBER

PART NAME

NUMBER REQUIRED

50 .................. 062595-006 ........................ Switch Blank ............................................................................... 1 062595-002* ....................... Switch GUS Trucks With Wire Guidance (Shown) .................... 1 51 .................. 133398* .............................. Auto Guidance Label Trucks With Wire Guidance ..................... 1 52 .................. 132227 ............................... Front Cover ................................................................................ 1 53 .................. 133397 ............................... MTC Icon Label .......................................................................... 1 54 .................. 060062-037 ........................ Screw ......................................................................................... 4 55 .................. 061002-012 ........................ Harness Clamp .......................................................................... 1 56 .................. 131476 ............................... Operator Control Module (OCM) Access 8 ................................ 1 57 .................. 122255 ............................... Tie Mount ................................................................................... 3 58 .................. 060059-034 ........................ Nut .............................................................................................. 1 59 .................. 060065-017 ........................ Screw ......................................................................................... 2 60 .................. 132224 ............................... Armrest ....................................................................................... 1 61 .................. 060062-018 ........................ Screw ......................................................................................... 1 62 .................. 060014-086 ........................ Screw ......................................................................................... 4 63 .................. 060062-005 ........................ Screw ......................................................................................... 2 64 .................. 060062-033 ........................ Screw ......................................................................................... 5 65 .................. 060062-025 ........................ Screw ......................................................................................... 5 061003-003 ........................ Cable Tie .................................................................................... 1 66 .................. 133259 ............................... Armrest Pivot .............................................................................. 1 67 .................. 060009-085 ........................ Retaining Ring ............................................................................ 1 68 .................. 133261 ............................... Latch .......................................................................................... 1 69 .................. 060120-002 ........................ Shoulder Screw .......................................................................... 1 70 .................. 133262 ............................... Pivot Release ............................................................................. 1 71 .................. 086113 ................................ Spring ......................................................................................... 1 72 .................. 060065-015 ........................ Screw ......................................................................................... 3 73 .................. 133263 ............................... Release Holder .......................................................................... 1 74 .................. 060059-033 ........................ Nut .............................................................................................. 1 75 .................. 132228 ............................... Cover .......................................................................................... 1 76 .................. 061074-001 ........................ Cable Tie Mount ......................................................................... 1 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

051001 Crown 2005 PF15028-4

10981

04.6–1960–004

C

CONNECTORS

Insert

062706 Extraction Tool

062737-002 Crimping Tool

Figure 12741

04.8–1960–001

Crown 2005 PF15071-1

C

CONNECTORS

Index

Connector

Designation

# of Terminals

Terminal

Insert

Seal Plug

Extraction Tool

Crimping Tool

1

062701-006

PC101

12

062704-002

062703-012

-

062706

062737-002

062701-006

PC106

12

062704-002

062703-012

062574-001

062706

062737-002

062701-006

PC201

12

062704-002

062703-012

062754-001

062706

062737-002

062755-001

PC207

2

062797-002

062798-002

-

062706

062737-002

062701-004

PC304

6

062704-002

062703-008

062574-001

062706

062737-002

062701-003

PC305

4

062704-002

062703-006

062574-001

062706

062737-002

062701-002

PC306

4

062704-002

062703-004

-

062706

062737-002

062701-003

PC309

4

062704-002

062703-006

-

062706

062737-002

062755-004

PC310

6

062797-002

062798-008

062574-002

062706

062737-002

062755-006

PC311

12

062797-002

062798-012

062574-002

062706

062737-002

062755-008

PC312

12

062797-002

062798-012

062574-002

062706

062737-002

062755-009

PC313

12

062797-002

062798-012

062574-002

062706

062737-002

062755-010

PC314

12

062797-002

062798-012

062574-002

062706

062737-002

062701-004

PC316

6

062704-002

062703-008

-

062706

062737-002

062701-003

PC404

4

062704-002

062703-006

-

062706

062737-002

062701-001

PC405

2

062704-002

062703-002

-

062706

062737-002

062701-002

PC406

3

062704-002

062703-004

-

062706

062737-002

062701-006

PC408

12

062704-002

062703-012

062754-001

062706

062737-002

062701-005

PC412

8

062704-002

062703-010

062574-001

062706

062737-002

062701-007

PC413

8

062704-002

062703-010

-

062706

062737-002

062701-011

PC414

8

062704-002

062703-010

-

062706

062737-002

062701-003

PC416

4

062704-002

062703-006

062754-001

062706

062737-002

062755-009

PC503

12

062797-002

062798-012

-

062706

062737-002

062755-010

PC504

12

062797-002

062798-012

-

062706

062737-002

062701-006

PC607(2)

12

062704-002

062703-012

-

062706

062737-002

062701-006

PC607(3)

12

062704-002

062703-012

-

062706

062737-002

062701-001

PC608

(2)

2

062704-002

062703-002

-

062706

062737-002

062701-001

PC608

(3)

2

062704-002

062703-002

-

062706

062737-002

062701-005

PC701

8

062704-002

062703-010

-

062706

062737-002

062701-006

PC702

12

062704-002

062703-012

-

062706

062737-002

062701-010

PC703

12

062704-002

062703-012

-

062706

062737-002

062701-006

PC704

12

062704-002

062703-012

062754-001

062706

062737-002

062755-003

PC705

4

062797-002

062798-006

-

062706

062737-002

062701-002

PC707

3

062704-002

062703-004

-

062706

062737-002

062701-005

PC708

8

062704-002

062703-010

-

062706

062737-002

062755-003

PC710

4

062797-002

062798-006

-

062706

062737-002

(2)

EAC Harness

Crown 2005 PF15071-2

(3)

EAC/Guidance Harness

04.8–1960–002

C

CONNECTORS

Front

Rear

062744-001 Cover (if required)

Insert 062737-002 Crimping Tool 062706 Extraction Tool

118504 Crimping Tool 118505 Extraction Tool Figure 12742

04.8–1960–003

Crown 2005 PF15071-3

C

CONNECTORS

Index

Connector

Designation

# of Terminals

Terminal

Insert

Seal Plug

Extraction Tool

Crimping Tool

2

062756-003

PC506

4

062797-001

062798-005

-

062706

062737-002

062702-003

JC309

4

062704-001

062703-005

-

062706

062737-002

062702-004

JC316

6

062704-001

062703-007

-

062706

062737-002

062702-005

JC317

8

062704-001

062703-009

-

062706

062737-002

062756-001

JC319

2

062797-001

062798-001

-

062706

062737-002

062756-001

JC320

2

062797-001

062798-001

-

062706

062737-002

062756-001

JC321

2

062797-001

062798-001

-

062706

062737-002

062756-003

JC322

4

062797-001

062798-005

-

062706

062737-002

062756-003

JC323

4

062797-001

062798-005

-

062706

062737-002

062702-003

JC404

4

062704-001

062703-005

-

062706

062737-002

062702-004

JC407

6

062704-001

062703-007

-

062706

062737-002

062756-004

JC410

6

062797-001

062798-007

062754-001

062706

062737-002

062702-008

JC414

8

062704-001

062703-009

-

062706

062737-002

062702-004

JC415

6

062704-002

062798-007

-

062706

062737-002

062702-005

JC701

8

062704-001

062703-009

062754-001

062706

062737-002

062702-002

JC707

3

062704-001

062703-003

-

062706

062737-002

062702-005

JC708

8

062704-001

062703-009

-

062706

062737-002

*062525-004

PC307

9

062526-001

-

-

-

-

*062525-004

PC603

(1)

9

062526-001

-

-

-

-

*062525-004

PC604

(1)

9

062526-001

-

-

-

-

*062525-004

PC603 (3)

9

062526-001

-

-

-

-

*062525-004

PC604(3)

9

062526-001

-

-

-

-

062587-001

PC403

28

062590

-

062618

118505

118504

062587-001

JC602

(1)

28

062590

-

-

118505

118504

062587-001

JC602

(2)

28

062590

-

-

118505

118504

062587-001

JC602

(3)

28

062590

-

-

118505

118504

062588-001

PC402

5

062589

-

062618

118505

118504

062588-001

PC601

5

062589

-

062618

118505

118504

062717-013

PC103

16

-

-

-

-

-

062717-001

PC104

16

-

-

-

-

-

062717-008

PC105

8

-

-

-

-

-

062717-001

PC205

16

-

-

-

-

-

062717-001

PC206

16

-

-

-

-

-

062720-002

PC401

35

062721-002

-

062822-001

-

-

062720-002

PC411

35

062721-002

-

062822-001

-

-

8

062728-001

PC706

3

062729-001

-

-

-

-

9

062594-001

PC204

6

062593-001

-

-

-

-

3

4

5

6

7

* Cover/Boot Required 051001 Crown 2005 PF15071-4

(1)

Guidance Harness

(2)

EAC Harness

(3)

EAC/Guidance Harness 11395

04.8–1960–004

DISPLAY & VEHICLE CONTROL MODULES

C

Figure 12706

04.8–1960–250

Crown 2005 PF15053-1

C INDEX

DISPLAY AND VEHICLE CONTROL MODULES

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... 060102-005 ........................ U-Nut .......................................................................................... 4 2 ................... 132274 ............................... Display Module Access 1 ........................................................... 1 3 ................... 060061-024 ........................ Screw ......................................................................................... 2 4 ................... 132296 ............................... Cover .......................................................................................... 1 5 ................... 060061-013 ........................ Screw ......................................................................................... 2 6 ................... 060063-038 ........................ Screw ......................................................................................... 2 7 ................... 132201 ............................... Vehicle Control Module VCM Access 4 ...................................... 1 8 ................... 060102-007 ........................ U-Nut .......................................................................................... 2 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15053-2

11147

04.8–1960–251

C

CONTROL CABLES Auxiliary Mast Cable

TF Cable Routing

See View A

Main Mast Cable

See View C See View B See Page -502 For Additional Parts Figure 12769

04.8–1960–500

Crown 2005 PF15067-1

C INDEX

CONTROL CABLES

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... 062823-001 ........................ Proximity Sensor (Used With Telescopic Forks) ........................ 2 2 ................... 134217 ............................... Auxiliary Mast Harness .............................................................. 1 3 ................... 136766* .............................. Auxiliary Hydraulic Harness (Used with 584 mm (23 in.) thru 686 mm (27 in.) Load Handler) .................................................. 1 136767* .............................. Auxiliary Hydraulic Harness (Used with 711 mm (28 in.) thru 1397 mm (55 in.) Load Handler) ................................................ 1 4 ................... 133864-001 ........................ Harness Wire Hose Gang .......................................................... 1 5 ................... See Chart 1 ........................ Mast Cable #1 ............................................................................ AR 6 ................... See Chart 1 ........................ Mast Cable #2 ............................................................................ AR 7 ................... 078613 ............................... Spring ......................................................................................... 3 8 ................... 084531 ............................... Cable Grip .................................................................................. 1 9 ................... 105449 ............................... Cable Grip .................................................................................. 2 10 .................. See Chart 1 ........................ 2 Conductor Cable (TF) ............................................................. AR 11 .................. 135141 ............................... Fork Plate Harness .................................................................... 1 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

CHART 1 Collapsed Height

* Lift Height

Index 5 & 6

mm

in.

mm

in.

Part Number

2985 3175 3325 3480 3630 3785 3935 4090 4240 4395 4545 4700 4850 5005 5155 5310 5460 5615 5765 5920 6070 6225 6375

118 125 131 137 143 149 155 161 167 173 179 185 191 197 203 209 215 221 227 233 239 245 251

4900 5260 5565 5865 6170 6475 6780 7085 7390 7695 8000 8305 8610 8915 9220 9525 9830 10135 10440 10745 11050 11355 11660

193 207 219 231 243 255 267 279 291 303 315 327 339 351 363 375 387 399 411 423 435 447 459

119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001

Crown 2005 PF15067-2

Index 10

TF m 10.1 10.4 10.7 11 11.3 11.6 11.9 12.2 12.5 12.8 13.1 13.4 13.7 14 14.3 14.6 14.9 15.2 15.5 15.8 16.1 16.4

TN ft.

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

m 7.9 8.2 8.5 8.8 9.1 9.4 9.7 10.1 10.4 10.7 11 11.3 11.6 11.9 12.2 12.5 12.8 13.1 13.4 13.7 14 14.3 14.6

ft.

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Part Number 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001

TF m 6.1 6.3 6.4 6.6 6.7 6.9 7 7.2 7.3 7.5 7.6 7.8 7.9 8 8.2 8.3 8.5 8.7 8.8 9 9.1 9.3

ft.

20 20.5 21 21.5 22 22.5 23 23.5 24 24.5 25 25.5 26 26.5 27 27.5 28 28.5 29 29.5 30 30.5

04.8–1960–501

C

CONTROL CABLES

See Load Handler - Section 09.1

Mainframe

View A Rotated 90°

View B Telescopic Fork Carriage

View C

View B Fixed Fork Carriage

See Page -500 For Additional Parts Figure 12771

04.8–1960–502

Crown 2005 PF15067-3

C INDEX

PART NUMBER

CONTROL CABLES PART NAME

NUMBER REQUIRED

20 .................. 091198 ................................ Bar (TN) ..................................................................................... 1 091198 ................................ Bar (TF) ...................................................................................... 2 21 .................. 060063-041 ........................ Screw (TN) ................................................................................. 2 060063-041 ........................ Screw (TF) ................................................................................. 4 22 .................. 060030-017 ........................ Flatwasher (TN) ......................................................................... 2 060030-017 ........................ Flatwasher (TF) .......................................................................... 4 23 .................. 060059-028 ........................ Nut (TN) ..................................................................................... 2 060059-028 ........................ Nut (TF) (R.H. Side) ................................................................... 2 060049-004 ........................ Nut (TF) (L.H. Side) .................................................................... 2 24 .................. 060059-028 ........................ Nut (TN) ..................................................................................... 2 060059-028 ........................ Nut (TF) ...................................................................................... 4 25 .................. 061002-026 ........................ Clamp Harness (Fixed Fork Carriage) ....................................... 3 061002-011 ........................ Clamp Harness (Telescopic Fork Carriage) ............................... 3 26 .................. 060015-006 ........................ Screw ......................................................................................... 3 27 .................. 061002-014 ........................ Clamp ......................................................................................... 1 28 .................. 060063-046 ........................ Screw ......................................................................................... 1 29 .................. 060059-028 ........................ Nut .............................................................................................. 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15067-4

11349/11957

04.8–1960–503

C

CONTROL CABLES Auxiliary Mast Cable

TF Cable Routing

See View A

Main Mast Cable

See View C See View B See Page -502 For Additional Parts Figure 12769

04.8–1960–500

Crown 2005 PF15067-1

C INDEX

CONTROL CABLES

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... 062823-001 ........................ Proximity Sensor (Used With Telescopic Forks) ........................ 2 2 ................... 134217 ............................... Auxiliary Mast Harness .............................................................. 1 3 ................... 136766* .............................. Auxiliary Hydraulic Harness (Used with 584 mm (23 in.) thru 686 mm (27 in.) Load Handler) .................................................. 1 136767* .............................. Auxiliary Hydraulic Harness (Used with 711 mm (28 in.) thru 1397 mm (55 in.) Load Handler) ................................................ 1 4 ................... 133864-001 ........................ Harness Wire Hose Gang .......................................................... 1 5 ................... See Chart 1 ........................ Mast Cable #1 ............................................................................ AR 6 ................... See Chart 1 ........................ Mast Cable #2 ............................................................................ AR 7 ................... 078613 ............................... Spring ......................................................................................... 3 8 ................... 084531 ............................... Cable Grip .................................................................................. 1 9 ................... 105449 ............................... Cable Grip .................................................................................. 2 10 .................. See Chart 1 ........................ 2 Conductor Cable (TF) ............................................................. AR 11 .................. 135141 ............................... Fork Plate Harness .................................................................... 1 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

CHART 1 Collapsed Height

* Lift Height

Index 5 & 6

mm

in.

mm

in.

Part Number

2985 3175 3325 3480 3630 3785 3935 4090 4240 4395 4545 4700 4850 5005 5155 5310 5460 5615 5765 5920 6070 6225 6375

118 125 131 137 143 149 155 161 167 173 179 185 191 197 203 209 215 221 227 233 239 245 251

4900 5260 5565 5865 6170 6475 6780 7085 7390 7695 8000 8305 8610 8915 9220 9525 9830 10135 10440 10745 11050 11355 11660

193 207 219 231 243 255 267 279 291 303 315 327 339 351 363 375 387 399 411 423 435 447 459

119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001 119203-001

Crown 2005 PF15067-2

Index 10

TF m 10.1 10.4 10.7 11 11.3 11.6 11.9 12.2 12.5 12.8 13.1 13.4 13.7 14 14.3 14.6 14.9 15.2 15.5 15.8 16.1 16.4

TN ft.

33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

m 7.9 8.2 8.5 8.8 9.1 9.4 9.7 10.1 10.4 10.7 11 11.3 11.6 11.9 12.2 12.5 12.8 13.1 13.4 13.7 14 14.3 14.6

ft.

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Part Number 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001 079495-001

TF m 6.1 6.3 6.4 6.6 6.7 6.9 7 7.2 7.3 7.5 7.6 7.8 7.9 8 8.2 8.3 8.5 8.7 8.8 9 9.1 9.3

ft.

20 20.5 21 21.5 22 22.5 23 23.5 24 24.5 25 25.5 26 26.5 27 27.5 28 28.5 29 29.5 30 30.5

04.8–1960–501

C

CONTROL CABLES

See Load Handler - Section 09.1

Mainframe

View A Rotated 90°

View B Telescopic Fork Carriage

View C

View B Fixed Fork Carriage

See Page -500 For Additional Parts Figure 12771

04.8–1960–502

Crown 2005 PF15067-3

C INDEX

PART NUMBER

CONTROL CABLES PART NAME

NUMBER REQUIRED

20 .................. 091198 ................................ Bar (TN) ..................................................................................... 1 091198 ................................ Bar (TF) ...................................................................................... 2 21 .................. 060063-041 ........................ Screw (TN) ................................................................................. 2 060063-041 ........................ Screw (TF) ................................................................................. 4 22 .................. 060030-017 ........................ Flatwasher (TN) ......................................................................... 2 060030-017 ........................ Flatwasher (TF) .......................................................................... 4 23 .................. 060059-028 ........................ Nut (TN) ..................................................................................... 2 060059-028 ........................ Nut (TF) (R.H. Side) ................................................................... 2 060049-004 ........................ Nut (TF) (L.H. Side) .................................................................... 2 24 .................. 060059-028 ........................ Nut (TN) ..................................................................................... 2 060059-028 ........................ Nut (TF) ...................................................................................... 4 25 .................. 061002-026 ........................ Clamp Harness (Fixed Fork Carriage) ....................................... 3 061002-011 ........................ Clamp Harness (Telescopic Fork Carriage) ............................... 3 26 .................. 060015-006 ........................ Screw ......................................................................................... 3 27 .................. 061002-014 ........................ Clamp ......................................................................................... 1 28 .................. 060063-046 ........................ Screw ......................................................................................... 1 29 .................. 060059-028 ........................ Nut .............................................................................................. 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15067-4

11349/11957

04.8–1960–503

STROBE/FLASHING LIGHT

C

Power Unit

Figure 12663

04.9–1960–001

Crown 2005 PF15031-1

C INDEX

PART NUMBER

STROBE/FLASHING LIGHT PART NAME

NUMBER REQUIRED

1 ................... 133186-001 ........................ Amber Strobe Light .................................................................... 1 111782 ................................ Bulb - Strobe ......................................................................... 1 137195-002 ........................ Lens - Amber ......................................................................... 1 133186-003 ........................ Blue Strobe Light ........................................................................ 1 111782 ................................ Bulb - Strobe ......................................................................... 1 137195-003 ........................ Lens - Blue ............................................................................ 1 133186-004 ........................ Red Strobe Light ........................................................................ 1 111782 ................................ Bulb - Strobe ......................................................................... 1 137195-001 ........................ Lens - Red ............................................................................ 1 133186-002 ........................ Amber Flashing Light ................................................................. 1 110581 ................................ Bulb - Flashing ...................................................................... 1 137195-002 ........................ Lens - Amber ......................................................................... 1 137195-004 ........................ Lens Only - Green ...................................................................... 1 2 ................... 060061-019 ........................ Screw ......................................................................................... 2 3 ................... 060059-002 ........................ Nut .............................................................................................. 2 4 ................... 133489 ............................... Bracket ....................................................................................... 1 5 ................... 060063-042 ........................ Screw ......................................................................................... 2 6 ................... 060059-001 ........................ Nut .............................................................................................. 2 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15031-2

10993/12352

04.9–1960–002

OPERATOR FAN

C

Fan Assembly Mounts To Platform Overhead Guard

Figure 13306-01

04.9–1961–050

Crown 2006 PF15300-1

C INDEX

PART NUMBER

OPERATOR FAN PART NAME

NUMBER REQUIRED

0 ................... 137289 ............................... Fan ............................................................................................. 1 1 ........................123795 ................................ Support.................................................................................. 1 2 ........................060015-031 ........................ Screw .................................................................................... 4 3 ........................123786 ................................ Console ................................................................................. 1 4 ........................123794 ................................ Console ................................................................................. 1 5 ........................136028 ................................ Louver ................................................................................... 2 6 ........................012510 ................................ Washer .................................................................................. 4 7 ........................060012-076 ........................ Screw .................................................................................... 4 061004-026 ........................ Thread Locking Adhesive ...................................................... 1 8 ........................060013-044 ........................ Screw .................................................................................... 4 9 ........................128458 ................................ Guard .................................................................................... 2 10 .......................126489 ................................ 48V Fan ................................................................................. 1 11 .......................123787 ................................ Support.................................................................................. 1 12 .......................060042-015 ........................ Nut ......................................................................................... 4 13 .......................107853 ................................ Suppressor ............................................................................ 1 108026-032 ........................ Label ..................................................................................... 1 14 .......................060013-008 ........................ Screw .................................................................................... 2 061004-026 ........................ Thread Locking Adhesive ...................................................... 1 15 .......................138324 ................................ Bracket .................................................................................. 1 16 .......................060030-012 ........................ Flatwasher ............................................................................. 2 17 .......................060015-004 ........................ Screw .................................................................................... 4 18 .......................065004-005 ........................ Grommet ............................................................................... 1 19 .......................050003-014 ........................ Screw .................................................................................... 4 20 .......................128362 ................................ Clamp .................................................................................... 1 21 .......................127697 ................................ Clamp .................................................................................... 1 22 .......................060062-012 ........................ Screw .................................................................................... 2 065003-230 ........................ Sleeving ................................................................... 241 mm (9.5 in) Always Specify Model, Data & Serial Numbers

060501 Crown 2006 PF15300-2

13497

04.9–1961–051

BRAKE

C

Figure 12666

05.3–1960–001

Crown 2005 PF15030-1

C INDEX

PART NUMBER

BRAKE PART NAME

NUMBER REQUIRED

1 ................... See Section 03.1 ................ Traction Motor ............................................................................ 1 2 ................... 118167 ................................ Adjuster ...................................................................................... 1 3 ................... 133105 ............................... Adjuster Disk .............................................................................. 1 4 ................... 136849 ............................... Magnet & Coil Body ................................................................... 1 5 ................... 119042 ................................ Spring ......................................................................................... 15 6 ................... 060063-032 ........................ Screw ......................................................................................... 3 061004-026 ........................ Removable Thread Locking Adhesive ....................................... 1 7 ................... 062701-004 ........................ Connector ................................................................................... 1 062703-008 ........................ Insert .......................................................................................... 1 062704-004 ........................ Terminal ...................................................................................... 4 105607-407 ........................ Label (PC407) ............................................................................ 1 8 ................... 060009-153 ........................ Retaining Ring ............................................................................ 1 9 ................... 119044 ................................ Inner Armature ........................................................................... 1 10 .................. 119043 ................................ Outer Armature ........................................................................... 1 11 .................. 119677 ................................ Spring ......................................................................................... 1 12 .................. 119046 ................................ Brake Pad Assembly .................................................................. 1 13 ....................... 112152 ................................ Brake Pad ............................................................................. 6 112153 ................................ Rivet ...................................................................................... 12 14 .................. 125808 ............................... Rotor .......................................................................................... 1 15 .................. 131386-001 ........................ Nut .............................................................................................. 1 16 .................. 131386-002 ........................ Nut .............................................................................................. 1 17 .................. 060030-207 ........................ Flatwasher .................................................................................. AR 060030-067 ........................ Flatwasher .................................................................................. AR Always Specify Model, Data & Serial Numbers 132276 ............................... Brake Assembly Inludes Indexes 4 thru 14 ................................ 1

051001 Crown 2005 PF15030-2

10988/12992

05.3–1960–002

STEERING GEARBOX

C

Figure 12664

06.0–1960–001

Crown 2005 PF15032-1

C INDEX

STEERING GEARBOX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ................... 133050 ............................... Steering Gearbox ....................................................................... 1 1 ........................ (1) ......................................... Gearbox Housing .................................................................. 1 2 ........................ (1) ......................................... Output Planet Carrier ............................................................ 1 3 ........................ (1) ......................................... Input Planet Carrier ............................................................... 1 4 ........................ (1) ......................................... Planet Gear Second Reduction ............................................ 3 5 ........................136946 ................................ Steering Pinion ...................................................................... 1 6 ........................ (1) ......................................... Sun Gear Second Reduction ................................................ 1 7 ........................ (1) ......................................... Planet Gear First Reduction .................................................. 3 8 ........................ (1) ......................................... Internal Ring Gear ................................................................. 1 9 ........................136950 ................................ Isolator .................................................................................. 1 10 .......................136951 ................................ Washer .................................................................................. 1 11 .......................136952 ................................ Mounting Ring ....................................................................... 1 12 .......................136953 ................................ Buffer Ring ............................................................................ 1 13 ....................... (1) ......................................... Pin ......................................................................................... 3 (1) ......................................... Shim ...................................................................................... 3 14 ....................... (1) ......................................... Pin ......................................................................................... 3 (1) ......................................... Shim ...................................................................................... 3 15 .......................136956 ................................ Roller Bearing (Sealed) ......................................................... 2 16 .......................136957 ................................ Snap Ring (Inner) .................................................................. 2 17 .......................136958 ................................ Snap Ring (Outer) ................................................................. 1 136959 ................................ Shim ...................................................................................... 1 18 .......................136962 ................................ Screw .................................................................................... 4 19 .......................050005-023 ........................ Screw .................................................................................... 1 050010-022 ........................ Lockwasher ........................................................................... 5 20 .......................050000-056 ........................ Roll Pin .................................................................................. 2 21 .......................136963 ................................ Bushing ................................................................................. 3 22 .......................137005 ................................ Seal ....................................................................................... 1 Always Specify Model, Data & Serial Numbers (1)

051001 Crown 2005 PF15032-2

New Gearbox Recommended

10995/12181

06.0–1960–002

C

STEERING FEEDBACK

Drive Unit Mounting Plate

Figure 12714

06.0–1960–500

Crown 2005 PF15059-1

C INDEX

PART NUMBER

STEERING FEEDBACK PART NAME

NUMBER REQUIRED

1 ................... 133650 ............................... Cover .......................................................................................... 1 2 ................... 060062-042 ........................ Screw ......................................................................................... 2 3 ................... 132082 ............................... Encoder Assembly ECR6 ........................................................... 1 129911 ................................ Encoder ................................................................................. 1 062755-004 ........................ Connector ............................................................................. 1 062754-002 ........................ Plug ....................................................................................... 1 062797-006 ........................ Socket ................................................................................... 5 062798-008 ........................ Insert ..................................................................................... 1 105607-410 ........................ Label ..................................................................................... 1 4 ................... 117921 ................................ Retainer ...................................................................................... 1 5 ................... 117919 ................................ Motor Mount Cleat...................................................................... 2 6 ................... 060011-038 ........................ Screw ......................................................................................... 2 061004-019 ........................ Thread Locking Adhesive ........................................................... AR 7 ................... 117920 ................................ Spring ......................................................................................... 1 8 ................... 113704 ................................ Pin .............................................................................................. 1 9 ................... 060009-005 ........................ Retaining Ring ............................................................................ 1 10 .................. 060030-082 ........................ Flatwasher .................................................................................. AR 11 .................. 060030-067 ........................ Flatwasher .................................................................................. AR 12 .................. 103601-003 ........................ Bearing ....................................................................................... 3 13 .................. 060030-259 ........................ Flatwasher .................................................................................. 2 14 .................. 133649 ............................... Gear ........................................................................................... 1 15 .................. 060030-082 ........................ Flatwasher .................................................................................. 1 16 .................. 117924 ................................ Spring ......................................................................................... 1 17 .................. 133646 ............................... Gear Assembly ........................................................................... 1 18 .................. 060061-025 ........................ Screw ......................................................................................... 1 061004-019 ........................ Thread Locking Adhesive ........................................................... AR 19 .................. 062749-001 ........................ Clip ............................................................................................. 1 20 .................. 060061-008 ........................ Screw ......................................................................................... 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15059-2

11214

06.0–1960–501

C

STEERING MOTOR

See Detail A

Comm Cover Detail A

Figure 12665

06.2–1960–001

Crown 2005 PF15033-1

C INDEX

PART NUMBER

STEERING MOTOR PART NAME

NUMBER REQUIRED

0 ................... 133789 ............................... Steering Motor ............................................................................ 1 1 ........................136982 ................................ Comm Cover Assembly ........................................................ 1 2 ........................136981 ................................ Brush Ring Assembly ............................................................ 1 3 ........................136980 ................................ Brush Assembly .................................................................... 4 4 ........................136979 ................................ Brush Spring ......................................................................... 4 5 ........................060014-059 ........................ Screw .................................................................................... 4 6 ........................060005-006 ........................ Lockwasher ........................................................................... 4 7 ........................060021-086 ........................ Nut ......................................................................................... 2 8 ........................060015-007 ........................ Screw .................................................................................... 2 9 ........................136978 ................................ Insulator Washer ................................................................... 4 10 .......................136977 ................................ Insulator ................................................................................ 2 11 .......................136976 ................................ Armature ............................................................................... 1 12 .......................136975 ................................ Bearing .................................................................................. 1 13 .......................136975 ................................ Bearing .................................................................................. 1 14 .......................136987 ................................ Spring Washer ....................................................................... 1 15 .......................136986 ................................ Drive End Cover .................................................................... 1 16 .......................136985 ................................ Stator ..................................................................................... 1 17 .......................137007 ................................ Bolt ........................................................................................ 2 18 .......................136984 ................................ Hole Plug ............................................................................... 1 19 .......................060021-027 ........................ Nut ......................................................................................... 2 20 .......................136983 ................................ Brush Inspection Cover ......................................................... 1 21 .......................137006 ................................ Nut ......................................................................................... 1 22 .......................060014-032 ........................ Screw .................................................................................... 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15033-2

10996

06.2–1960–002

C

WIRE GUIDANCE COMPONENTS

Main Frame Rail Guide Bumper

Power Unit Part of Main Frame

Figure 12613

06.7–1960–001 01 Rev. 3/06

Crown 2005 PF13981-1 Rev. 3/06

C INDEX

PART NUMBER

WIRE GUIDANCE COMPONENTS PART NAME

NUMBER REQUIRED

1 ................... 133104 ............................... Sensor ........................................................................................ 1 2 ................... 060102-004 ........................ U-Nut .......................................................................................... 2 3 ................... 060063-026 ........................ Screw ......................................................................................... 2 4 ................... 060030-052 ........................ Flatwasher .................................................................................. 2 5 ................... 133223(1) ............................. Bracket ....................................................................................... 1 6 ................... 060102-004(1) ...................... U-Nut .......................................................................................... 1 7 ................... 133222(1) ............................. Tube ........................................................................................... 1 8 ................... 060063-015(1) ...................... Screw ......................................................................................... 1 9 ................... 060063-017(1) ...................... Screw ......................................................................................... 1 10 .................. 133103 ............................... Steer Wheel Sensor Bar ............................................................ 1 11 .................. 133575 ............................... Bracket ....................................................................................... 1 12 .................. 060063-045 ........................ Screw ......................................................................................... 2 13 .................. 060063-046 ........................ Screw ......................................................................................... 2 14 .................. 060059-028 ........................ Nut .............................................................................................. 2 (1)

Used on trucks with EAC and an overall wheel width of 1219 mm (48 in) thru 1397 mm (55 in).

Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF13981-2 Rev. 3/06

13489

06.7–1960–002 01 Rev. 3/06

C

COUNTERWEIGHTS 1.0 & 1.25 STANDARD

Mainframe

Bumper (Optional without PDS)

See Pages -003 & -004 For Additional Parts Figure 13892

07.0–1961–001

Crown 2006 PF15293-1

C INDEX

COUNTERWEIGHTS

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... 060102-004 ........................ U-Nut .......................................................................................... 4 2 ................... See Chart 1 ........................ Cover .......................................................................................... 1 3 ................... 060063-015 ........................ Screw ......................................................................................... 4 4 ................... 138664 ............................... Cover (For trucks equipped with EAC) ...................................... 1 5 ................... 060030-066 ........................ Flatwasher (1219 mm (48 in) thru 1829 mm (72 in) OAW ......... 6 (For trucks equipped with front bumper) ....................................

6 ................... 060099-014 ........................ Bolt (1219 mm (48 in) thru 1829 mm (72 in) OAW .................... 6 (For trucks equipped with front bumper) ....................................

Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

CHART 1 * Overall Width (OAW)

Crown 2006 PF15293-2

Index 2

* Overall Width (OAW) mm

in.

Index 2

mm

in.

1219

48

137250-001

1549

61

137250-014

1245

49

137250-002

1575

62

137250-015

1270

50

137250-003

1600

63

137250-016

1295

51

137250-004

1626

64

137250-017

1321

52

137250-005

1651

65

137250-018

1346

53

137250-006

1676

66

137250-019

1372

54

137250-007

1702

67

137250-020

1397

55

137250-008

1727

68

137250-021

1422

56

137250-009

1753

69

137250-022

1448

57

137250-010

1778

70

137250-023

1473

58

137250-011

1803

71

137250-024

1499

59

137250-012

1829

72

137250-025

1524

60

137250-013

07.0–1961–002

C

COUNTERWEIGHTS 1.5 STANDARD

Mainframe

Mainframe

Bumper (Optional without PDS) 07.0–1961–003

See Pages -001 & -002 For Additional Parts Figure 13893 Crown 2006 PF15293-3

C INDEX

COUNTERWEIGHTS

PART NUMBER

PART NAME

NUMBER REQUIRED

15 .................. 137587 ............................... Plate ........................................................................................... 1 16 .................. 137278-011 ........................ Counterweight RH ......................................................................

(1219 mm (48 in) and 1245 mm (49 in) OAW ............................ 1 137278-012 ........................ Counterweight L.H. ....................................................................

(1219 mm (48 in) and 1245 mm (49 in) OAW ............................ 1 137278-001 ........................ Counterweight ............................................................................

(1270 mm (50 in) thru 1829 mm (72 in) OAW ............................ 2 17 .................. 133142 ............................... Counterweight ............................................................................

(1422 mm (56 in) thru 1829 mm (72 in) OAW ............................ 1 18 .................. 060030-066 ........................ Flatwasher ..................................................................................

(1219 mm (48 in) thru 1397 mm (55 in) OAW ............................ 6 (1422 mm (56 in) thru 1829 mm (72 in) OAW ............................ 8 19 .................. 060099-004 ........................ Bolt .............................................................................................

(1219 mm (48 in) thru 1397 mm (55 in) OAW ............................ 6 (1422 mm (56 in) thru 1829 mm (72 in) OAW ............................ 8 20 .................. 060059-013 ........................ Nut ..............................................................................................

(1422 mm (56 in) thru 1829 mm (72 in) OAW ............................ 2 (W/O Bumper, Rail Guide or EAC) ............................................. 8 21 .................. See Chart 2 ........................ Cover .......................................................................................... 1 22 .................. 060115-014 ........................ Screw ......................................................................................... 2 23 .................. 060102-004 ........................ U-Nut .......................................................................................... 4 24 .................. See Chart 2 ........................ Cover .......................................................................................... 1 25 .................. 060063-015 ........................ Screw ......................................................................................... 4 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

CHART 2 * Overall Width (OAW)

Index 21

Index 24

* Overall Width (OAW)

Index 21

Index 24

61

137279-014

133073-014

1575

62

137279-015

133073-015

133073-003

1600

63

137279-016

133073-016

137279-004

133073-004

1626

64

137279-017

133073-017

52

137279-005

133073-005

1651

65

137279-018

133073-018

1346

53

137279-006

133073-006

1676

66

137279-019

133073-019

1372

54

137279-007

133073-007

1702

67

137279-020

133073-020

1397

55

137279-008

133073-008

1727

68

137279-021

133073-021

1422

56

137279-009

133073-009

1753

69

137279-022

133073-022

1448

57

137279-010

133073-010

1778

70

137279-023

133073-023

1473

58

137279-011

133073-011

1803

71

137279-024

133073-024

1499

59

137279-012

133073-012

1829

72

137279-025

133073-025

1524

60

137279-013

133073-013

mm

in.

mm

in.

1219

48

137279-001

133073-001

1549

1245

49

137279-002

133073-002

1270

50

137279-003

1295

51

1321

060501 Crown 2006 PF15293-4

13478

07.0–1961–004

C

COUNTERWEIGHTS 1.0 & 1.25 PDS READY

Mainframe

Bumper (Standard with PDS)

Figure 13895

07.0–1961–050

Crown 2006 PF15294-1

C INDEX

COUNTERWEIGHTS

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... 060102-004 ........................ U-Nut .......................................................................................... 4 2 ................... See Chart 1 ........................ Cover .......................................................................................... 1 3 ................... 060063-015 ........................ Screw ......................................................................................... 4 4 ................... 137579-001 ........................ Bracket Sensor (RH) .................................................................. 1 5 ................... 137579-002 ........................ Bracket Sensor (LH) .................................................................. 1 6 ................... 060063-035 ........................ Screw ......................................................................................... 2 7 ................... 138664 ............................... Cover .......................................................................................... 1 8 ................... 060030-066 ........................ Flatwasher (1219 mm (48 in) thru 1829 mm (72 in) OAW ......... 6 9 ................... 060099-014 ........................ Bolt (1219 mm (48 in) thru 1829 mm (72 in) OAW .................... 6 Always Specify Model, Data & Serial Numbers

CHART 1 * Overall Width (OAW)

060501 Crown 2006 PF15294-2

mm

in.

1219

48

1245

Index 2

* Overall Width (OAW)

Index 2

mm

in.

137250-001

1549

61

137250-014

49

137250-002

1575

62

137250-015

1270

50

137250-003

1600

63

137250-016

1295

51

137250-004

1626

64

137250-017

1321

52

137250-005

1651

65

137250-018

1346

53

137250-006

1676

66

137250-019

1372

54

137250-007

1702

67

137250-020

1397

55

137250-008

1727

68

137250-021

1422

56

137250-009

1753

69

137250-022

1448

57

137250-010

1778

70

137250-023

1473

58

137250-011

1803

71

137250-024

1499

59

137250-012

1829

72

137250-025

1524

60

137250-013

13479

07.0–1961–051

C

COUNTERWEIGHTS 1.5 PDS READY

Mainframe

Mainframe

Bumper (Standard with PDS)

See Pages -102 & -103 For Additional Parts Figure 13897

07.0–1961–100

Crown 2006 PF15295-1

C INDEX

COUNTERWEIGHTS

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... 137580-002 ........................ Counterweight RH (1219 mm (48 in) thru 1270 mm (50 in) OAW ............................ 1 137580-001 Counterweight RH (1295 mm (51 in) thru 1397 mm (55 in) OAW ............................ 1 137278-011 ........................ Counterweight RH (1422 mm (56 in) thru 1448 mm (57 in) OAW ............................ 1 137278-001 ........................ Counterweight RH (1473 mm (58 in) thru 1829 mm (72 in) OAW ............................ 1 2 ................... 137581-002 ........................ Counterweight LH (1219 mm (48 in) thru 1270 mm (50 in) OAW ............................ 1 137581-001 ........................ Counterweight LH (1295 mm (51 in) thru 1397 mm (55 in) OAW ............................ 1 137278-012 ........................ Counterweight LH (1422 mm (56 in) thru 1448 mm (57 in) OAW ............................ 1 137278-001 ........................ Counterweight LH (1473 mm (58 in) thru 1829 mm (72 in) OAW ............................ 1 3 ................... 060030-066 ........................ Flatwasher ..................................................................................

(1219 mm (48 in) thru 1397 mm (55 in) OAW ........................... 4 (1422 mm (56 in) thru 1829 mm (72 in) OAW ........................... 6 4 ................... 060099-004 ........................ Bolt .............................................................................................

(1219 mm (48 in) thru 1397 mm (55 in) OAW ........................... 4 (1422 mm (56 in) thru 1829 mm (72 in) OAW ........................... 6 5 ................... 137579-001 ........................ Bracket Sensor (RH) .................................................................. 1 6 ................... 137579-002 ........................ Bracket Sensor (LH) .................................................................. 1 7 ................... 060063-035 ........................ Screw ......................................................................................... 2 8 ................... See Chart 1 ........................ Cover .......................................................................................... 1 9 ................... 060115-014 ........................ Screw ......................................................................................... 2 10 .................. 060102-004 ........................ U-Nut .......................................................................................... 4 11 .................. See Chart 1 ........................ Cover .......................................................................................... 1 12 .................. 060063-015 ........................ Screw ......................................................................................... 4 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

Crown 2006 PF15295-2

07.0–1961–101

C

COUNTERWEIGHTS 1.5 PDS READY

Mainframe

Mainframe

Bumper (Standard with PDS)

See Pages -100 & -101 For Additional Parts Figure 13897

07.0–1961–102

Crown 2006 PF15295-3

C

COUNTERWEIGHTS CHART 1

* Overall Width (OAW)

Index 8

Index 11

* Overall Width (OAW)

Index 8

Index 11

61

137577-014

133073-014

1575

62

137577-015

133073-015

133073-003

1600

63

137577-016

133073-016

137577-004

133073-004

1626

64

137577-017

133073-017

52

137577-005

133073-005

1651

65

137577-018

133073-018

1346

53

137577-006

133073-006

1676

66

137577-019

133073-019

1372

54

137577-007

133073-007

1702

67

137577-020

133073-020

1397

55

137577-008

133073-008

1727

68

137577-021

133073-021

1422

56

137577-009

133073-009

1753

69

137577-022

133073-022

1448

57

137577-010

133073-010

1778

70

137577-023

133073-023

1473

58

137577-011

133073-011

1803

71

137577-024

133073-024

1499

59

137577-012

133073-012

1829

72

137577-025

133073-025

1524

60

137577-013

133073-013

mm

in.

mm

in.

1219

48

137577-001

133073-001

1549

1245

49

137577-002

133073-002

1270

50

137577-003

1295

51

1321

060501 Crown 2006 PF15295-4

13480

07.0–1961–103

C

HEIGHT CABLE SWITCH ASSEMBLY

Part of Mainframe

Figure 12717

07.0–1960–500 01 Rev. 3/06

Crown 2005 PF15060-1 Rev. 3/06

C INDEX

PART NUMBER

HEIGHT CABLE SWITCH ASSEMBLY PART NAME

NUMBER REQUIRED

1 ................... 133068 ............................... Plate ........................................................................................... 1 2 ................... 060062-006 ........................ Screw ......................................................................................... 3 3 ................... 060059-034 ........................ Nut .............................................................................................. 2 4 ................... 060000-010 ........................ Pin .............................................................................................. 1 5 ................... 093603 ............................... Insulator ..................................................................................... 1 6 ................... 062752-002 ........................ Switch ......................................................................................... 1 7 ................... 060064-009 ........................ Screw ......................................................................................... 2 8 ................... 108886 ............................... Arm ............................................................................................. 1 9 ................... 094973 ............................... Spacer ........................................................................................ 1 10 .................. 060030-237 ........................ Flatwasher .................................................................................. 1 11 .................. 060061-001 ........................ Screw ......................................................................................... 1 12 .................. 102391 ............................... Clamp ......................................................................................... 1 13 .................. 060014-031 ........................ Screw ......................................................................................... 1 14 .................. 060015-093 ........................ Screw ......................................................................................... 1 15 .................. 060021-006 ........................ Nut .............................................................................................. 1 16 .................. 080695 ............................... Spring ......................................................................................... 1 17 .................. 133069 ............................... Cover .......................................................................................... 1 18 .................. 061002-011 ........................ Clamp ......................................................................................... 1 19 .................. 060030-012 ........................ Flatwasher .................................................................................. 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15060-2 Rev. 3/06

13585

07.0–1960–501 01 Rev. 3/06

MAST - TF Column Roller (7) Large Radius Towards Mounting Stud

C

Figure 12667

07.1–1960–001

Crown 2005 PF15025-1

C INDEX

PART NUMBER

MAST - TF PART NAME

NUMBER REQUIRED

1 ................... Contact Factory .................. Main Frame ................................................................................ 1 2 ................... See Section 07.4 ................ Load Wheel ................................................................................ 2 3 ................... 076293 ............................... Roller .......................................................................................... 2 4 ................... 109467 ............................... Cam Shaft .................................................................................. 2 5 ................... 060005-009 ........................ Lockwasher ................................................................................ 2 6 ................... 060017-019 ........................ Screw ......................................................................................... 2 7 ................... 074668-004 ........................ Roller .......................................................................................... 2 8 ................... 060009-018 ........................ Retaining Ring ............................................................................ 2 9 ................... 093023 ............................... Spacer ........................................................................................ AR 10 .................. 089131 ............................... Stop Block .................................................................................. 2 11 .................. 060005-013 ........................ Lockwasher ................................................................................ 8 12 .................. 060019-004 ........................ Screw ......................................................................................... 8 13 .................. 089132-001 ........................ Stop Poly .................................................................................... 2 14 .................. 074486-002 ........................ Bushing ...................................................................................... 2 15 .................. 060030-010 ........................ Flatwasher .................................................................................. 2 16 .................. 060015-004 ........................ Screw ......................................................................................... 2 17 .................. See Section 02.0 ................ Hydraulic Reservoir .................................................................... 1 18 .................. 060115-011 ......................... Screw ......................................................................................... 2 19 .................. 060059-010 ........................ Nut .............................................................................................. 2 20 .................. 133007 ............................... Cover LH .................................................................................... 1 21 .................. 133008 ............................... Cover RH ................................................................................... 1 22 .................. 060063-038 ........................ Screw ......................................................................................... 10 23 .................. 129225-018 ........................ Trim Edge ................................................................................... 4 24 .................. 109453 ............................... Block .......................................................................................... 2 25 .................. 060019-019 ........................ Screw ......................................................................................... 4 26 .................. See Section 08.2 ................ Cylinder ...................................................................................... 1 27 .................. 084609-003 ........................ Retainer ...................................................................................... 2 28 .................. 092746-003 ........................ Bracket ....................................................................................... 2 29 .................. 092747-003 ........................ Stop Poly .................................................................................... 2 30 .................. 060062-026 ........................ Screw ......................................................................................... 2 061004-026 ........................ Thread Locking Adhesive ........................................................... AR 31 .................. 060030-067 ........................ Flatwasher .................................................................................. 6 32 .................. 084888 ............................... Bearing ....................................................................................... 6 33 .................. 060030-083 ........................ Flatwasher .................................................................................. 6 34 .................. 060009-005 ........................ Retaining Ring ............................................................................ 6 35 .................. 060102-004 ........................ U-Nut .......................................................................................... 4 36 .................. 060005-012 ........................ Lockwasher ................................................................................ 4 37 .................. 060102-001 ........................ U-Nut .......................................................................................... 6 38 .................. 133134 ............................... Cover .......................................................................................... 1 39 .................. 133138 ............................... Cover .......................................................................................... 1 40 .................. 133123-001 ........................ Spacer ........................................................................................ 2 41 .................. 060075-024 ........................ Screw ......................................................................................... 2 061004-026 ........................ Thread Locking Adhesive ........................................................... AR 42 .................. 065004-008 ........................ Grommet .................................................................................... 2 Always Specify Model, Data & Serial Numbers

Crown 2005 PF15025-2

07.1–1960–002

MAST - TF

C

Not Required On Collapsed Height Less Than 4090 mm (161 in.)

Not Required On Collapsed Height Less Than 5309 mm (209 in.)

Figure 12668

07.1–1960–003

Crown 2005 PF15025-3

C INDEX

MAST - TF

PART NUMBER

PART NAME

NUMBER REQUIRED

50 .................. See Chart 1 ........................ Mast (2nd Stage) ........................................................................ 1 51 .................. 089272 ............................... Chain .......................................................................................... 1 52 .................. 060014-022 ........................ Screw ......................................................................................... 1 53 .................. 060030-044 ........................ Flatwasher .................................................................................. 1 54 .................. 060005-005 ........................ Lockwasher ................................................................................ 1 55 .................. 060021-005 ........................ Nut .............................................................................................. 1 56 .................. 109305-001 ........................ Receptacle ................................................................................. 4 57 .................. 109304 ............................... Retainer ...................................................................................... 4 58 .................. 109432 ............................... Cover .......................................................................................... 1 59 .................. 109303-001 ........................ Stud ............................................................................................ 4 60 .................. 106151 ............................... Pad ............................................................................................. AR 110431 ................................ Adhesive .................................................................................... AR 61 .................. 089090 ............................... Cover .......................................................................................... 2 62 .................. 060014-042 ........................ Screw ......................................................................................... 8 061004-026 ........................ Thread Locking Adhesive ........................................................... AR 63 .................. 074668-004 ........................ Roller .......................................................................................... 2 64 .................. 060009-018 ........................ Retaining Ring ............................................................................ 2 65 .................. 076293 ............................... Roller .......................................................................................... 2 66 .................. 089050 ............................... Cam Shaft .................................................................................. 2 67 .................. 060005-009 ........................ Lockwasher ................................................................................ 2 68 .................. 060017-019 ........................ Screw ......................................................................................... 2 69 .................. 089093 ............................... Cover .......................................................................................... 2 70 .................. 060030-044 ........................ Flatwasher .................................................................................. 6 71 .................. 060005-005 ........................ Lockwasher ................................................................................ 10 72 .................. 060014-006 ........................ Screw ......................................................................................... 10 73 .................. 089091 ............................... Cover .......................................................................................... 2 Always Specify Model, Data & Serial Numbers

CHART 1 Collapsed Height

* Lift Height

mm

in.

mm

in

3175

125

5260

207

3325

131

5565

3480

137

3630

Index 50

Collapsed Height

* Lift Height

Index 50

mm

in.

mm

in.

132764-005

4850

191

8610

339

132764-016

219

132764-006

5005

197

8915

351

132764-017

5865

231

132764-007

5155

203

9220

363

132764-018

143

6170

243

132764-008

5310

209

9525

375

132764-019

3785

149

6475

255

132764-009

5460

215

9830

387

132764-020

3935

155

6780

267

132764-010

5615

221

10135

399

132764-021

4090

161

7085

279

132764-011

5765

227

10440

411

132764-022

4240

167

7390

291

132764-012

5920

233

10745

423

132764-023

4395

173

7695

303

132764-013

6070

239

11050

435

132764-024

4545

179

8000

315

132764-014

6225

245

11355

447

132764-025

4700

185

8305

327

132764-015

6375

251

11660

459

132764-026

051001 Crown 2005 PF15025-4

10975/11958

07.1–1960–004

MAST - TN

C Column Roller (7) Large Radius Towards Mounting Stud

Figure 12659

07.1–1960–100

Crown 2005 PF15027-1

C INDEX

PART NUMBER

MAST - TN PART NAME

NUMBER REQUIRED

1 ................... Contact Factory .................. Main Frame ................................................................................ 1 2 ................... See Section 07.4 ................ Load Wheel ................................................................................ 2 3 ................... 076293 ............................... Roller .......................................................................................... 2 4 ................... 109467 ............................... Cam Shaft .................................................................................. 2 5 ................... 060005-009 ........................ Lockwasher ................................................................................ 2 6 ................... 060017-019 ........................ Screw ......................................................................................... 2 7 ................... 074668-004 ........................ Roller .......................................................................................... 2 8 ................... 060009-018 ........................ Retaining Ring ............................................................................ 2 9 ................... 093023 ............................... Spacer ........................................................................................ AR 10 .................. 089131 ............................... Stop Block .................................................................................. 2 11 .................. 060005-013 ........................ Lockwasher ................................................................................ 8 12 .................. 060019-004 ........................ Screw ......................................................................................... 8 13 .................. 089132-001 ........................ Stop Poly .................................................................................... 2 14 .................. 074486-002 ........................ Bushing ...................................................................................... 2 15 .................. 060030-010 ........................ Flatwasher .................................................................................. 2 16 .................. 060015-004 ........................ Screw ......................................................................................... 2 17 .................. See Section 02.0 ................ Hydraulic Reservoir .................................................................... 1 18 .................. 060115-011 ......................... Screw ......................................................................................... 2 19 .................. 060059-010 ........................ Nut .............................................................................................. 2 20 .................. 133007 ............................... Cover LH .................................................................................... 1 21 .................. 133008 ............................... Cover RH ................................................................................... 1 22 .................. 060063-038 ........................ Screw ......................................................................................... 10 23 .................. 129225-018 ........................ Trim Edge ................................................................................... 4 24 .................. 060102-001 ........................ U-Nut .......................................................................................... 6 25 .................. 133134 ............................... Cover .......................................................................................... 1 26 .................. 133138 ............................... Cover .......................................................................................... 1 27 .................. 133123-001 ........................ Spacer ........................................................................................ 2 28 .................. 060075-024 ........................ Screw ......................................................................................... 2 061004-026 ........................ Thread Locking Adhesive ........................................................... AR 29 .................. 065004-008 ........................ Grommet .................................................................................... 2 Always Specify Model, Data & Serial Numbers

Crown 2005 PF15027-2

07.1–1960–101

MAST - TN

C

Not Required On Collapsed Height Less Than 4090 mm (161 in.)

Not Required On Collapsed Height Less Than 5309 mm (209 in.)

Figure 12660

07.1–1960–102

Crown 2005 PF15027-3

C INDEX

MAST - TN

PART NUMBER

PART NAME

NUMBER REQUIRED

40 .................. See Chart 1 ........................ Mast (2nd Stage) ........................................................................ 1 41 .................. 089272 ............................... Chain .......................................................................................... 1 42 .................. 060014-022 ........................ Screw ......................................................................................... 1 43 .................. 060030-044 ........................ Flatwasher .................................................................................. 1 44 .................. 060005-005 ........................ Lockwasher ................................................................................ 1 45 .................. 060021-005 ........................ Nut .............................................................................................. 1 46 .................. 109305-001 ........................ Receptacle ................................................................................. 4 47 .................. 109304 ............................... Retainer ...................................................................................... 4 48 .................. 100441 ............................... Cover .......................................................................................... 1 49 .................. 109303-001 ........................ Stud ............................................................................................ 4 50 .................. 106151 ............................... Pad ............................................................................................. AR 110431 ................................ Adhesive .................................................................................... AR 51 .................. 089090 ............................... Cover .......................................................................................... 2 52 .................. 060014-042 ........................ Screw ......................................................................................... 8 061004-026 ........................ Thread Locking Adhesive ........................................................... AR 53 .................. 074668-004 ........................ Roller .......................................................................................... 2 54 .................. 060009-018 ........................ Retaining Ring ............................................................................ 2 55 .................. 076293 ............................... Roller .......................................................................................... 2 56 .................. 089050 ............................... Cam Shaft .................................................................................. 2 57 .................. 060005-009 ........................ Lockwasher ................................................................................ 2 58 .................. 060017-019 ........................ Screw ......................................................................................... 2 59 .................. 089093 ............................... Cover .......................................................................................... 2 60 .................. 060030-044 ........................ Flatwasher .................................................................................. 6 61 .................. 060005-005 ........................ Lockwasher ................................................................................ 10 62 .................. 060014-006 ........................ Screw ......................................................................................... 10 63 .................. 089091 ............................... Cover .......................................................................................... 2 Always Specify Model, Data & Serial Numbers

CHART 1 Collapsed Height

* Lift Height

mm

in.

mm

in

2995

118

4902

193

3175

125

5260

3325

131

3480

Index 40

Collapsed Height

* Lift Height

Index 40

mm

in.

mm

in.

132766-118

4850

191

8610

339

132766-016

207

132766-005

5005

197

8915

351

132766-017

5565

219

132766-006

5155

203

9220

363

132766-018

137

5865

231

132766-007

5310

209

9525

375

132766-019

3630

143

6170

243

132766-008

5460

215

9830

387

132766-020

3785

149

6475

255

132766-009

5615

221

10135

399

132766-021

3935

155

6780

267

132766-010

5765

227

10440

411

132766-022

4090

161

7085

279

132766-011

5920

233

10745

423

132766-023

4240

167

7390

291

132766-012

6070

239

11050

435

132766-024

4395

173

7695

303

132766-013

6225

245

11355

447

132766-025

4545

179

8000

315

132766-014

6375

251

11660

459

132766-026

4700

185

8305

327

132766-015

051001 Crown 2005 PF15027-4

10979/11959

07.1–1960–103

C

LOAD WHEEL

5 3

2

7

1 3

6

4 5

9 8 10

11

Figure 12576

07.4–1960–001

Crown 2005 PF13964-1

C INDEX

PART NUMBER

LOAD WHEEL PART NAME

NUMBER REQUIRED

0 ................... 132458-001 ........................ Load Wheel Assembly (Black) ................................................... 2 132458-002 ........................ Load Wheel Assembly (Cream) ................................................. 2 1 ........................133753-001 ........................ Load Wheel (Black) ............................................................... 2 133753-002 ........................ Load Wheel (Cream) ............................................................. 2 2 ........................132461 ................................ Hub ........................................................................................ 2 3 ........................065081-043 ........................ Bearing .................................................................................. 4 4 ................... 109439 ............................... Sleeve ........................................................................................ 2 5 ................... 060009-115 ........................ Retaining Ring ............................................................................ 4 6 ................... 060099-009 ........................ Screw ......................................................................................... 2 7 ................... 060131-005 ........................ Flatwasher .................................................................................. 2 8 ................... 060075-025 ........................ Screw ......................................................................................... 2 9 ................... 060030-026 ........................ Flatwasher .................................................................................. 2 10 .................. 132266 ............................... Cap ............................................................................................. 2 11 .................. 060115-016 ........................ Screw ......................................................................................... 6 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF13964-2

10687

07.4–1960–002

YOKE - TF

C

Figure 12673

07.5–1960–001

Crown 2005 PF15038-1

C INDEX

PART NUMBER

YOKE - TF PART NAME

NUMBER REQUIRED

1 ................... 133503 ............................... Mounting Plate ........................................................................... 1 2 ................... 133507 ............................... Shaft ........................................................................................... 1 3 ................... 089157-001 ........................ Stop Bar ..................................................................................... 2 4 ................... 060062-003 ........................ Screw ......................................................................................... 4 5 ................... 136125 ............................... Pulley Assembly ......................................................................... 1 6 ........................135791 ................................ Pulley .................................................................................... 1 7 ........................065081-042 ........................ Bearing .................................................................................. 3 8 ........................ 110308 ................................ Spacer ................................................................................... 1 9 ................... 089164-003 ........................ Spacer ........................................................................................ 2 10 .................. 133506 ............................... Pin .............................................................................................. 1 11 .................. 089157-002 ........................ Stop Bar ..................................................................................... 2 12 .................. 060005-007 ........................ Lockwasher ................................................................................ 4 13 .................. 060015-003 ........................ Screw ......................................................................................... 4 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15038-2

11014

07.5–1960–002

MAST PULLEYS - REAR

C

Figure 12678

07.5–1960–050

Crown 2005 PF15040-1

C INDEX

PART NUMBER

MAST PULLEYS - REAR PART NAME

NUMBER REQUIRED

1 ................... 060009-005 ........................ Retaining Ring ............................................................................ 8 2 ................... 060030-083 ........................ Flatwasher .................................................................................. 9 3 ................... 060030-067 ........................ Flatwasher .................................................................................. 22 4 ................... 107692-002 ........................ Roller .......................................................................................... 1 5 ................... 100652 ............................... Pulley Assembly ......................................................................... 1 089080 ................................ Pulley .................................................................................... 1 6 ........................065081-038 ........................ Bearing .................................................................................. 2 7 ................... 060030-168 ........................ Flatwasher .................................................................................. 1 8 ................... 093448 ............................... Pulley Assembly ......................................................................... 2 089081 ................................ Pulley .................................................................................... 2 9 ........................065081-038 ........................ Bearing .................................................................................. 2 10 .................. 060030-134 ........................ Flatwasher .................................................................................. 1 11 .................. 132846-003 ........................ Spacer ........................................................................................ 1 12 .................. 104722 ............................... Spacer ........................................................................................ 2 13 .................. 109227-001 ........................ Spacer ........................................................................................ 1 14 .................. 089058 ............................... Pulley ......................................................................................... 2 15 .................. 089065 ............................... Pulley ......................................................................................... 4 16 .................. 132846-001 ........................ Spacer ........................................................................................ 2 17 .................. 107692-005 ........................ Roller .......................................................................................... 2 18 .................. 107692-006 ........................ Roller .......................................................................................... 2 19 .................. 060005-012 ........................ Lockwasher ................................................................................ 3 20 .................. 060019-025 ........................ Screw ......................................................................................... 3 21 .................. 109233 ............................... Mounting Plate RH ..................................................................... 1 Always Specify Model, Data & Serial Numbers

Crown 2005 PF15040-2

07.5–1960–051

MAST PULLEYS - REAR

C

Figure 12679

07.5–1960–052

Crown 2005 PF15040-3

C INDEX

PART NUMBER

MAST PULLEYS - REAR PART NAME

NUMBER REQUIRED

30 .................. 060009-005 ........................ Retaining Ring ............................................................................ 8 31 .................. 060030-083 ........................ Flatwasher .................................................................................. 3 32 .................. 060030-067 ........................ Flatwasher .................................................................................. 18 33 .................. 100652 ............................... Pulley Assembly ......................................................................... 1 089080 ................................ Pulley .................................................................................... 1 34 .......................065081-038 ........................ Bearing .................................................................................. 2 35 .................. 132846-004 ........................ Spacer ........................................................................................ 1 36 .................. 107692-002 ........................ Roller .......................................................................................... 1 37 .................. 104722 ............................... Spacer ........................................................................................ 2 38 .................. 109227-001 ........................ Spacer ........................................................................................ 1 39 .................. 089058 ............................... Pulley ......................................................................................... 2 40 .................. 132846-002 ........................ Spacer ........................................................................................ 4 41 .................. 107692-006 ........................ Roller .......................................................................................... 2 42 .................. 060005-012 ........................ Lockwasher ................................................................................ 3 43 .................. 060019-025 ........................ Screw ......................................................................................... 3 44 .................. 109232 ............................... Mounting Plate LH ...................................................................... 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15040-4

11024

07.5–1960–053

TIP OUT - TF

C

Figure 12685

07.5–1960–100

Crown 2005 PF15043-1

C INDEX

PART NUMBER

TIP OUT - TF PART NAME

NUMBER REQUIRED

1 ................... 109199 ............................... Support ....................................................................................... 1 2 ................... 136124 ............................... Pulley Assembly ......................................................................... 1 135790 ................................ Pulley .................................................................................... 1 3 ........................065081-042 ........................ Bearing .................................................................................. 3 4 ........................ 110308 ................................ Spacer ................................................................................... 1 5 ................... 089164-001 ........................ Spacer (4 mm (.156 in.) Thick) ................................................... 2 089164-002 ........................ Spacer (1.6 mm (.062 in.) Thick) ................................................ AR 6 ................... 109207 ............................... Shaft ........................................................................................... 1 7 ................... 089157-002 ........................ Bar .............................................................................................. 2 8 ................... 060005-007 ........................ Lockwasher ................................................................................ 4 9 ................... 060015-003 ........................ Screw ......................................................................................... 4 10 .................. 060030-083 ........................ Flatwasher .................................................................................. 9 11 .................. 089058 ............................... Pulley ......................................................................................... 2 12 .................. 132846-002 ........................ Spacer ........................................................................................ 5 13 .................. 060030-067 ........................ Flatwasher .................................................................................. 3 14 .................. 060009-005 ........................ Retaining Ring ............................................................................ 5 15 .................. 107692-006 ........................ Roller .......................................................................................... 2 16 .................. 107692-008 ........................ Roller .......................................................................................... 1 17 .................. 109464 ............................... Retainer ...................................................................................... 1 18 .................. 092827-004 ........................ Shaft ........................................................................................... 1 19 .................. 060030-047 ........................ Flatwasher .................................................................................. 4 20 .................. 094228-002 ........................ Spacer ........................................................................................ 1 21 .................. 094228-001 ........................ Spacer ........................................................................................ 1 22 .................. 060009-002 ........................ Retaining Ring ............................................................................ 2 23 .................. 102651 ............................... Pin .............................................................................................. 2 24 .................. 060009-037 ........................ Retaining Ring ............................................................................ 4 25 .................. 109221 ............................... Block .......................................................................................... 2 26 .................. 060005-012 ........................ Lockwasher ................................................................................ 8 27 .................. 060019-001 ........................ Screw ......................................................................................... 8 28 .................. See Section 07.6 ................ Chain Anchor .............................................................................. 1 29 .................. See Section 07.6 ................ Chain Anchor Pin ....................................................................... 1 30 .................. See Section 07.6 ................ Retaining Ring ............................................................................ 2 31 .................. See Section 07.6 ................ Lubrication Fitting ....................................................................... 1 Always Specify Model, Data & Serial Numbers

Crown 2005 PF15043-2

07.5–1960–101

TIP OUT - TF

C

Figure 12686

07.5–1960–102

Crown 2005 PF15043-3

C INDEX

PART NUMBER

TIP OUT - TF PART NAME

NUMBER REQUIRED

40 .................. 060030-083 ........................ Flatwasher .................................................................................. 17 41 .................. 060030-067 ........................ Flatwasher .................................................................................. 8 42 .................. 060009-005 ........................ Retaining Ring ............................................................................ 5 43 .................. 089058 ............................... Pulley ......................................................................................... 2 44 .................. 089065 ............................... Pulley ......................................................................................... 4 45 .................. 132846-001 ........................ Spacer ........................................................................................ 2 46 .................. 107692-006 ........................ Roller .......................................................................................... 2 47 .................. 107692-008 ........................ Roller .......................................................................................... 1 48 .................. 107692-005 ........................ Roller .......................................................................................... 2 49 .................. 107692-007 ........................ Roller .......................................................................................... 1 50 .................. 109464 ............................... Retainer ...................................................................................... 1 51 .................. 060005-009 ........................ Lockwasher ................................................................................ 1 52 .................. 060017-055 ........................ Screw ......................................................................................... 1 53 .................. 065083-001 ........................ Bushing ...................................................................................... 1 54 .................. 089108-001 ........................ Button Rest ................................................................................ 2 55 .................. 092965 ............................... Sleeve ........................................................................................ 4 56 .................. 060030-041 ........................ Flatwasher .................................................................................. 4 57 .................. 060005-012 ........................ Lockwasher ................................................................................ 4 58 .................. 060115-013 ........................ Screw ......................................................................................... 4 59 .................. 060005-014 ........................ Lockwasher ................................................................................ 4 60 .................. 060020-026 ........................ Screw ......................................................................................... 4 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15043-4

11047

07.5–1960–103

TIP OUT - TN

C

Figure 12690

07.5–1960–150

Crown 2005 PF 15046-1

C INDEX

PART NUMBER

TIP OUT - TN PART NAME

NUMBER REQUIRED

1 ................... 100440 ............................... Support ....................................................................................... 1 2 ................... 136124 ............................... Pulley Assembly ......................................................................... 1 135790 ................................ Pulley .................................................................................... 1 3 ........................065081-042 ........................ Bearing .................................................................................. 3 4 ........................110308 ................................ Spacer ................................................................................... 1 5 ................... 089164-001 ........................ Spacer (4 mm (.156 in) thick) ..................................................... 2 .................... 089164-002 ........................ Spacer (1.6 mm (.062 in) thick) .................................................. AR 6 ................... 109207 ............................... Shaft ........................................................................................... 1 7 ................... 089157-002 ........................ Bar .............................................................................................. 2 8 ................... 060005-007 ........................ Lockwasher ................................................................................ 4 9 ................... 060015-003 ........................ Screw ......................................................................................... 4 10 .................. 060030-083 ........................ Flatwasher .................................................................................. 6 11 .................. 116232 ................................ Pulley ......................................................................................... 3 12 .................. 132846-002 ........................ Spacer ........................................................................................ 3 13 .................. 060030-067 ........................ Flatwasher .................................................................................. 3 14 .................. 060009-005 ........................ Retaining Ring ............................................................................ 3 15 .................. 060030-268 ........................ Flatwasher .................................................................................. 26 16 .................. 107692-010 ........................ Roller .......................................................................................... 9 17 .................. 132847-001 ........................ Spacer ........................................................................................ 8 18 .................. 060009-079 ........................ Retaining Ring ............................................................................ 8 19 .................. 060030-269 ........................ Flatwasher .................................................................................. 1 20 .................. 116236 ................................ Retainer ...................................................................................... 2 21 .................. 114422 ................................ Block .......................................................................................... 2 22 .................. 060005-012 ........................ Lockwasher ................................................................................ 8 23 .................. 060019-001 ........................ Screw ......................................................................................... 8 24 .................. 065083-001 ........................ Bushing ...................................................................................... 1 25 .................. 102651 ............................... Pin .............................................................................................. 2 26 .................. 060009-037 ........................ Retaining Ring ............................................................................ 4 27 .................. 060005-009 ........................ Lockwasher ................................................................................ 1 28 .................. 060017-055 ........................ Screw ......................................................................................... 1 29 .................. 060005-055 ........................ Lockwasher ................................................................................ 4 30 .................. 060020-043 ........................ Screw ......................................................................................... 4 Always Specify Model, Data & Serial Numbers

Crown 2005 PF15046-2

07.5–1960–151

TIP OUT - TN

C

Figure 12691

07.5–1960–152

Crown 2005 PF 15046-3

C INDEX

PART NUMBER

TIP OUT - TN PART NAME

NUMBER REQUIRED

40 .................. 060009-005 ........................ Retaining Ring ............................................................................ 3 41 .................. 060030-067 ........................ Flatwasher .................................................................................. 3 42 .................. 132846-001 ........................ Spacer ........................................................................................ 3 43 .................. 060030-083 ........................ Flatwasher .................................................................................. 12 44 .................. 089065 ............................... Pulley ......................................................................................... 6 45 .................. 116232 ................................ Pulley ......................................................................................... 3 46 .................. 060009-079 ........................ Retaining Ring ............................................................................ 8 47 .................. 060030-269 ........................ Flatwasher .................................................................................. 9 48 .................. 060030-268 ........................ Flatwasher .................................................................................. 27 49 .................. 107692-014 ........................ Roller .......................................................................................... 9 50 .................. 107692-010 ........................ Roller .......................................................................................... 9 51 .................. 116236 ................................ Retainer ...................................................................................... 2 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15046-4

11073

07.5–1960–153

HOSE TAKE UP - TF

C

Mounted To Top Of Main Frame

Mounted To Top Cross Brace Of Primary Lift Cylinder

Mounted In "V" Slot On Bottom Of Primary Lift Cylinder 07.5–1960–200

Figure 12704 Crown 2005 PF15051-1

C INDEX

HOSE TAKE UP - TF

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... 092914 ............................... Stop Block .................................................................................. 1 2 ................... 092746-001 ........................ Bracket ....................................................................................... 1 3 ................... 092747-001 ........................ Poly Stop .................................................................................... 1 4 ................... 060015-004 ........................ Screw ......................................................................................... 1 061004-012 ........................ Thread Locking Adhesive ........................................................... AR 5 ................... 060009-005 ........................ Retaining Ring ............................................................................ 2 6 ................... 060030-067 ........................ Flatwasher .................................................................................. 3 7 ................... 089262-001 ........................ Pulley Assembly ......................................................................... 2 089076-001 ........................ Pulley .................................................................................... 2 061004-004 ........................ Thread Locking Adhesive ...................................................... AR 8 ........................065081-038 ........................ Bearing .................................................................................. 2 9 ................... 089028 ............................... Plate ........................................................................................... 1 10 .................. 060005-009 ........................ Lockwasher ................................................................................ 6 11 .................. 060017-019 ........................ Screw ......................................................................................... 4 12 .................. 060017-014 ........................ Screw ......................................................................................... 2 13 .................. 060021-011 ........................ Nut .............................................................................................. 2 14 .................. 060030-026 ........................ Flatwasher .................................................................................. 1 15 .................. 109454 ............................... Guide .......................................................................................... 1 16 .................. 094189 ............................... Spring ......................................................................................... 1 17 .................. 109459 ............................... Bracket ....................................................................................... 1 18 .................. 109462 ............................... Yoke Assembly ........................................................................... 1 19 .................. 083191 ............................... Compression Fitting ................................................................... 1 20 .................. 083190 ............................... Thimble Wire .............................................................................. 1 21 .................. 070558 ............................... Pin .............................................................................................. 1 22 .................. 060038-005 ........................ Cotter Pin ................................................................................... 1 23 .................. See Chart 1* ....................... Plate ........................................................................................... 1 24 .................. 060030-012 ........................ Flatwasher .................................................................................. 2 25 .................. 060005-007 ........................ Lockwasher ................................................................................ 2 26 .................. 060015-006 ........................ Screw ......................................................................................... 2 27 .................. 060030-083 ........................ Flatwasher .................................................................................. AR Always Specify Model, Data & Serial Numbers

Collapsed Height mm in.

3175 125 3325 131 3480 137 3630 143 3785 149 3935 155 4090 161 4240 167 4395 173 4545 179 4700 185

Crown 2005 PF15051-2

* Lift Height mm in.

5260 207 5565 219 5865 231 6170 243 6475 255 6780 267 7085 279 7390 291 7695 303 8000 315 8305 327

CHART 1 Collapsed Height Index 23 mm in.

109251-005 4850 191 109251-006 5005 197 109251-007 5155 203 109251-008 5310 209 109251-009 5460 215 109251-010 5615 221 109251-011 5765 227 109251-012 5920 233 109251-013 6070 239 109251-014 6225 245 109251-015 6375 251

* Lift Height mm in.

8610 339 8915 351 9220 363 9525 375 9830 387 10135 399 10440 411 10745 423 11050 435 11355 447 11660 459

Index 23 109251-016 109251-017 109251-018 109251-019 109251-020 109251-021 109251-022 109251-023 109251-024 109251-025 109251-026

07.5–1960–201

HOSE TAKE UP - TF

C

See Index 17 on 07.5-1960-200

Figure 13723

07.5–1960–202

Crown 2005 PF15051-3

C INDEX

PART NUMBER

HOSE TAKE UP - TF PART NAME

NUMBER REQUIRED

35 .................. 077656 ............................... Switch CTS ................................................................................ 1 36 .................. 109461 ............................... Bracket ....................................................................................... 1 37 .................. 109786 ............................... Resistor Plate (Freezer/Corrosion) ............................................ 1 38 .................. 060030-045 ........................ Flatwasher .................................................................................. 2 39 .................. 060005-003 ........................ Lockwasher ................................................................................ 2 40 .................. 060012-022 ........................ Screw ......................................................................................... 2 060012-008 ........................ Screw (Freezer/Corrosion) ......................................................... 2 41 .................. 062033-007 ........................ Resistor (Freezer/Corrosion) ..................................................... 1 42 .................. 060005-018 ........................ Lockwasher (Freezer/Corrosion) ............................................... 2 43 .................. 060010-004 ........................ Screw (Freezer/Corrosion) ......................................................... 2 44 .................. 109235 ............................... Cover .......................................................................................... 1 45 .................. 060030-026 ........................ Flatwasher .................................................................................. 1 46 .................. 060017-007 ........................ Screw ......................................................................................... 1 47 .................. 060030-026 ........................ Flatwasher .................................................................................. 1 48 .................. 060017-011 ........................ Screw ......................................................................................... 1 Always Specify Model, Data & Serial Numbers

Crown 2005 PF15051-4

07.5–1960–203

C

HOSE TAKE UP - TF

See Hose Take Up Pulleys - TF Section 07.5

See Index 44 on 07.5-1960-202

Figure 12705

07.5–1960–204

Crown 2005 PF15051-5

C INDEX

HOSE TAKE UP - TF

PART NUMBER

PART NAME

NUMBER REQUIRED

55 .................. 089262-001 ........................ Pulley Assembly ......................................................................... 1 089076-001 ........................ Pulley .................................................................................... 1 061004-004 ........................ Thread Locking Adhesive ...................................................... AR 56 .......................065081-038 ........................ Bearing .................................................................................. 1 57 .................. 060030-067 ........................ Flatwasher .................................................................................. 3 58 .................. 060009-005 ........................ Retaining Ring ............................................................................ 2 59 .................. 100955 ............................... Pulley ......................................................................................... 1 60 .................. 074757 ............................... Compression Fitting ................................................................... 1 61 .................. 060015-077 ........................ Set Screw ................................................................................... 1 62 .................. 061011-003 ........................ Pin .............................................................................................. 1 63 .................. 100954 ............................... Clamp Block ............................................................................... 1 64 .................. 060005-009 ........................ Lockwasher ................................................................................ 1 65 .................. 060017-010 ........................ Screw ......................................................................................... 1 66 .................. 100985 ............................... Cover .......................................................................................... 1 67 .................. 060030-044 ........................ Flatwasher .................................................................................. 3 68 .................. 060005-005 ........................ Lockwasher ................................................................................ 3 69 .................. 060014-006 ........................ Screw ......................................................................................... 3 70 .................. 060030-083 ........................ Flatwasher .................................................................................. AR 71 .................. See Chart 2* ....................... Cable .......................................................................................... AR Always Specify Model, Data & Serial Numbers

Collapsed Height

* Lift Height

mm

in.

mm

in.

3175 3325 3480 3630 3785 3935 4090 4240 4395 4545 4700

125 131 137 143 149 155 161 167 173 179 185

5260 5565 5865 6170 6475 6780 7085 7390 7695 8000 8305

207 219 231 243 255 267 279 291 303 315 327

CHART 2 Index 71 Collapsed Height 083189-137 mm in.

Amount Req'd.

24 ft.

4850 191 26 ft.

5005 197 27 ft.

5155 203 28 ft.

5310 209 29 ft.

5460 215 31 ft.

5615 221 32 ft.

5765 227 33 ft.

5920 233 34 ft.

6070 239 36 ft.

6225 245 37 ft.

6375 251

* Lift Height mm

in.

8610 8915 9220 9525 9830 10135 10440 10745 11050 11355 11660

339 351 363 375 387 399 411 423 435 447 459

Index 71 083189-137 Amount Req'd.

38 ft.

39 ft.

41 ft.

42 ft.

43 ft.

44 ft.

46 ft.

47 ft.

48 ft.

49 ft.

51 ft.

When ordering Index 71, order the number of feet (ft.) required of cable P/N 083189-137. The appropriate quantity is listed in the above chart. This cable can also be ordered in bulk rolls of 250 ft., P/N 083189-128 or 500 ft., P/N 083189-129. Two (2) compression fittings, 074757 and 083191 and thimble wire rope, 083190 should be ordered.

To make the cable, refer to the Illustration below. Use the appropriate crimping tool to secure the compression fitting.

Crown recommends a No. 1 crimp tool (Crown P/N 090526).

Compression Fitting (083191) Compression Fitting (074757)

Wire Rope Thimble Cable Figure 12705

051001 Crown 2005 PF15051-6

11111

07.5–1960–205

HOSE TAKE UP PULLEYS - TF

C

Figure 12693

07.5–1960–250

Crown 2005 PF15049-1

C INDEX

PART NUMBER

HOSE TAKE UP PULLEYS - TF PART NAME

NUMBER REQUIRED

1 ................... 109229 ............................... Bracket ....................................................................................... 1 2 ................... 093450 ............................... Pulley Assembly ......................................................................... 1 089084 ................................ Pulley .................................................................................... 1 3 ........................065081-038 ........................ Bearing .................................................................................. 1 4 ................... 060030-067 ........................ Flatwasher .................................................................................. 6 5 ................... 060009-005 ........................ Retaining Ring ............................................................................ 10 6 ................... 084888 ............................... Bearing ....................................................................................... 4 7 ................... 065085 ............................... Roller .......................................................................................... 4 8 ................... 060030-177 ........................ Flatwasher .................................................................................. 4 9 ................... 060009-002 ........................ Retaining Ring ............................................................................ 6 10 .................. 100802-001 ........................ Spacer ........................................................................................ 1 11 .................. 100802-002 ........................ Spacer ........................................................................................ 1 12 .................. 060030-134 ........................ Flatwasher .................................................................................. 5 13 .................. 060030-168 ........................ Flatwasher .................................................................................. 3 14 .................. 100803-001 ........................ Spacer ........................................................................................ 1 15 .................. 100803-002 ........................ Spacer ........................................................................................ 1 16 .................. 089069-003 ........................ Shaft ........................................................................................... 2 17 .................. 100799-001 ........................ Pulley Assembly ......................................................................... 2 100800 ................................ Pulley .................................................................................... 2 18 .......................065081-038 ........................ Bearing .................................................................................. 4 19 .................. 132846-002 ........................ Spacer ........................................................................................ 1 20 .................. 132846-001 ........................ Spacer ........................................................................................ 1 21 .................. 109225 ............................... Shaft ........................................................................................... 1 22 .................. 060030-047 ........................ Flatwasher .................................................................................. 2 23 .................. 093448 ............................... Pulley Assembly ......................................................................... 2 089081 ................................ Pulley .................................................................................... 2 24 .......................065081-038 ........................ Bearing .................................................................................. 2 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15049-2

11096

07.5–1960–251

LIFT CHAIN

C

Part of Platform

Figure 12712-01

07.6–1960–001 01 Rev. 3/06

Crown 2005 PF15056-1 Rev. 3/06

C INDEX

PART NUMBER

LIFT CHAIN PART NAME

NUMBER REQUIRED

1 ................... 131857-300 ........................ Chain Anchor .............................................................................. 2 2 ................... 113303 ................................ Pin .............................................................................................. 2 3 ................... 060000-045 ........................ Pin .............................................................................................. 4 4 ................... 138293 ............................... Spring ......................................................................................... 2 5 ................... 138281 ............................... Collar .......................................................................................... 2 6 ................... 060059-023 ........................ Nut .............................................................................................. 2 7 ................... 060059-026 ........................ Nut .............................................................................................. 2 8 ................... 060038-003 ........................ Pin .............................................................................................. 2 9 ................... 132832-001 ........................ Spacer ........................................................................................ 2 10 .................. 132726-001 ........................ Proximity Switch CHS1 .............................................................. 1 11 .................. 132726-002 ........................ Proximity Switch CHS2 .............................................................. 1 12 .................. 060061-010 ........................ Screw ......................................................................................... 4 13 .................. 132832-003 ........................ Spacer ........................................................................................ 2 14 .................. 132726-003 ........................ Proximity Switch CHS3 .............................................................. 1 15 .................. 132726-004 ........................ Proximity Switch CHS4 .............................................................. 1 16 .................. 060061-033 ........................ Screw ......................................................................................... 4 Always Specify Model, Data & Serial Numbers

Crown 2005 PF15056-2 Rev. 3/06

07.6–1960–002 01 Rev. 3/06

C

LIFT CHAIN

TF Top of Mast

TN Top of Mast

Part of Mainframe

Figure 12713

07.6–1960–003 01 Rev. 3/06

Crown 2005 PF15056-3 Rev. 3/06

C INDEX

LIFT CHAIN

PART NUMBER

PART NAME

NUMBER REQUIRED

25 .................. 132840 ............................... Chain Anchor TF ........................................................................ 1 26 .................. 109203 ............................... Pin .............................................................................................. 1 27 .................. 060009-037 ........................ Retaining Ring ............................................................................ 2 28 .................. 076048-001 ........................ Lubrication Fitting ....................................................................... 1 29 .................. 109250 ............................... Pin .............................................................................................. 1 30 .................. 060000-045 ........................ Pin .............................................................................................. 2 31 .................. 132839 ............................... Chain Anchor TN ........................................................................ 1 32 .................. See Chart 1 ........................ Chain TF .................................................................................... 2 33 .................. See Chart 1 ........................ Chain TN .................................................................................... 2 Always Specify Model, Data & Serial Numbers

Collapsed Height mm in.

2985 118 3175 125 3325 131 3480 137 3630 143 3785 149 3935 155 4090 161 4240 167 4395 173 4545 179 4700 185 4850 191 5005 197 5155 203 5310 209 5460 215 5615 221 5765 227 5920 233 6070 239 6225 245 6375 251

051001 Crown 2005 PF15056-4 Rev. 3/06

CHART 1 * Lift Height mm in.

4900 193 5260 207 5565 219 5865 231 6170 243 6475 255 6780 267 7085 279 7390 291 7695 303 8000 315 8305 327 8610 339 8915 351 9220 363 9525 375 9830 387 10135 399 10440 411 10745 423 11050 435 11355 447 11660 459

Index 32 TF

Index 33 TN

Not Applicable 089260-049 089260-050 089260-051 089260-052 089260-053 089260-054 089260-055 089260-056 089260-057 089260-058 089260-059 089260-060 089260-061 089260-062 089260-063 089260-064 089260-065 089260-066 089260-067 089260-068 089260-069 089260-070

089260-113 089260-091 089260-092 089260-093 089260-094 089260-095 089260-096 089260-097 089260-098 089260-099 089260-100 089260-101 089260-102 089260-103 089260-104 089260-105 089260-106 089260-107 089260-108 089260-109 089260-110 089260-111 089260-112

13507

07.6–1960–004 01 Rev. 3/06

C

AUXILIARY MAST

To Fork Carriage

Auxiliary Lift Cylinder See Section 08.4

See Pages -003 & -004 For Additional Parts 07.7–1960–001 01 Rev. 3/06

Figure 12720 Crown 2005 PF15063-1 Rev. 3/06

C INDEX

PART NUMBER

AUXILIARY MAST PART NAME

NUMBER REQUIRED

0 ................... 134207 ............................... Yoke Assembly ........................................................................... 1 1 ........................109273 ................................ Yoke ...................................................................................... 1 2 ........................108030-002 ........................ Wear Bar ............................................................................... 1 3 ........................108030-003 ........................ Wear Bar ............................................................................... 1 4 ........................060009-002 ........................ Retaining Ring ....................................................................... 4 5 ........................060030-188 ........................ Flatwasher ............................................................................. 3 6 ........................108029 ................................ Pulley .................................................................................... 3 7 ........................132451 ................................ Plate ...................................................................................... 1 8 ........................109272 ................................ Stop ....................................................................................... 1 9 ........................103878 ................................ Plate ...................................................................................... 1 10 .......................060030-012 ........................ Flatwasher ............................................................................. 2 11 .......................060015-086 ........................ Screw .................................................................................... 2 12 .......................101005 ................................ Spacer ................................................................................... 2 13 .......................108908 ................................ Pulley Assembly .................................................................... 1 100907 ................................ Pulley ............................................................................... 1 14 ............................065081-027 ........................ Bearing ............................................................................. 2 15 ............................060009-053 ........................ Retaining Ring ................................................................. 2 16 .......................100906 ................................ Shaft ...................................................................................... 1 17 .......................060009-044 ........................ Retaining Ring ....................................................................... 1 18 .................. 137139 ............................... Auxiliary Mast ............................................................................. 1 19 .................. 089260-031 ........................ Chain Leaf (1295 mm (51 in) - 51 Links) ................................... 1 20 .................. 131857-265 ........................ Chain Anchor .............................................................................. 1 21 .................. 113303 ................................ Pin .............................................................................................. 1 22 .................. 060000-045 ........................ Pin .............................................................................................. 2 23 .................. 060059-023 ........................ Nut .............................................................................................. 2 24 .................. 060038-003 ........................ Pin .............................................................................................. 1 25 .................. 100904 ............................... Pulley ......................................................................................... 3 26 .................. 060009-003 ........................ Retaining Ring ............................................................................ 2 27 .................. 100942 ............................... Cover .......................................................................................... 2 28 .................. 132453 ............................... Cover .......................................................................................... 1 29 .................. 060015-033 ........................ Screw ......................................................................................... 3 30 .................. 060009-057 ........................ Retaining Ring ............................................................................ 1 Always Specify Model, Data & Serial Numbers

Crown 2005 PF15063-2 Rev. 3/06

07.7–1960–002 01 Rev. 3/06

AUXILIARY MAST

C

See page -001 for location

See Pages -001 & -002 For Additional Parts Figure 12721

07.7–1960–003 01 Rev. 3/06

Crown 2005 PF15063-3 Rev. 3/06

C INDEX

PART NUMBER

AUXILIARY MAST PART NAME

NUMBER REQUIRED

40 .................. 135203 ............................... Bumper ....................................................................................... 2 41 .................. 060075-011 ........................ Screw ......................................................................................... 2 42 .................. 100929 ............................... Hose Guide ................................................................................ 1 43 .................. 060030-017 ........................ Flatwasher .................................................................................. 1 44 .................. 133143 ............................... Snap Key .................................................................................... 1 45 .................. 060021-009 ........................ Nut .............................................................................................. 1 46 .................. 132271 ............................... Height Sensor ............................................................................ 1 47 .................. 060065-014 ........................ Screw ......................................................................................... 2 48 .................. 060059-036 ........................ Nut .............................................................................................. 2 49 .................. 132449 ............................... Plate ........................................................................................... 1 50 .................. 060062-059 ........................ Screw ......................................................................................... 2 51 .................. 060062-031 ........................ Screw ......................................................................................... 1 52 .................. 060059-027 ........................ Nut .............................................................................................. 1 53 .................. 133144 ............................... Cable Extension ......................................................................... 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15063-4 Rev. 3/06

13597

07.7–1960–004 01 Rev. 3/06

FORK - TELESCOPIC

C

Figure 13972

07.9–1960–003

Crown 2006 PF15318-1

C INDEX

PART NUMBER

FORK - TELESCOPIC PART NAME

NUMBER REQUIRED

1 ................................................................ Fork Cylinder See Section 08.7 ................................................. 1 2 ................... 104329 ............................... Spring ......................................................................................... 1 3 ................... 089898 ............................... Pin .............................................................................................. 1 4 ................... 060000-079 ........................ Roll Pin ....................................................................................... 1 5 ................... 103981 ............................... Cover Right ................................................................................ 1 103980 ............................... Cover .......................................................................................... 1 6 ................... 060017-033 ........................ Screw ......................................................................................... 2 7 ................... 062823-001 ........................ Proximity Sensor ........................................................................ 1 8 ................... 060061-011 ........................ Screw ......................................................................................... 1 9 ................... 061002-011 ........................ Clamp ......................................................................................... 1 10 .................. 060005-047 ........................ Lockwasher ................................................................................ 1 11 .................. 060015-046 ........................ Screw ......................................................................................... 1 12 .................. 133451 ............................... Actuator ...................................................................................... 1 13 .................. 060061-016 ........................ Screw ......................................................................................... 2 14 .................. 133450 ............................... Cover .......................................................................................... 1 15 .................. 060015-033 ........................ Screw ......................................................................................... 4 16 .................. 100499 ............................... Bearing ....................................................................................... 8 17 .................. 137125-001 ........................ Fork Extension Right 914 mm (36 in) ........................................ 1 137126-001 ........................ Fork Extension Left 914 mm (36 in) ........................................... 1 137125-002 ........................ Fork Extension Right 950 mm (37.4 in) ..................................... 1 137126-002 ........................ Fork Extension Left 950 mm (37.4 in) ........................................ 1 137125-003 ........................ Fork Extension Right 1067 mm (42 in) ...................................... 1 137126-003 ........................ Fork Extension Left 1067 mm (42 in) ......................................... 1 137125-004 ........................ Fork Extension Right 1150 mm (45.3 in) .................................... 1 137126-004 ........................ Fork Extension Left 1150 mm (45.3 in) ...................................... 1 137125-005 ........................ Fork Extension Right 1219 mm (48 in) ...................................... 1 137126-005 ........................ Fork Extension Left 1219 mm (48 in) ......................................... 1 137125-006 ........................ Fork Extension Right 1372 mm (54 in) ...................................... 1 137126-006 ........................ Fork Extension Left 1372 mm (54 in) ......................................... 1 18 .................. 060045-016 ........................ Screw ......................................................................................... 1 Always Specify Model, Data & Serial Numbers Quantities Listed Are For One Fork Assembly For Indexes 1 Thru 16 And 18

060401 Crown 2006 PF15318-2

13605

07.9–1960–004

FORK - FIXED

C

Figure 12650

07.9–1960–050

Crown 2005 PF15021-1

C INDEX

PART NUMBER

FORK - FIXED PART NAME

NUMBER REQUIRED

1 ................... 108617-004 ........................ Fork (914 mm/36 in) ................................................................... 1 108617-014 ........................ Fork (762 mm/30 in) ................................................................... 1 108617-015 ........................ Fork (950 mm/37.4 in) ................................................................ 1 108617-005 ........................ Fork (1067 mm/42 in) ................................................................. 1 108617-016 ........................ Fork (1150 mm/45.28 in) ............................................................ 1 108617-006 ........................ Fork (1219 mm/48 in) ................................................................. 1 2 ................... 089898 ............................... Pin .............................................................................................. 1 3 ................... 104329 ............................... Spring ......................................................................................... 1 4 ................... 060000-079 ........................ Roll Pin ....................................................................................... 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15021-2

10945

07.9–1960–051

LIFT CYLINDER - TN

C

Figure 12624

08.1–1960–001

Crown 2005 PF15012-1

C INDEX

LIFT CYLINDER - TN

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ................... See Chart ........................... Cylinder Assembly ...................................................................... 1 1 ........................ See Chart ........................... Cylinder ................................................................................. 1 2 ........................074240 ................................ Seal ....................................................................................... 1 3 ........................060015-078 ........................ Screw .................................................................................... 1 4 ........................ See Chart ........................... Ram ....................................................................................... 1 5 ........................128185-001 ........................ Bushing ................................................................................. 1 6 ........................060009-132 ........................ Retaining Ring ....................................................................... 1 7 ........................ 081161-027 ......................... Collar ..................................................................................... 1 8 ........................064132-052 ........................ Rod Packing .......................................................................... 1 9 ........................133084 ................................ Cap ........................................................................................ 1 10 .......................064135-020 ........................ Wiper Ring ............................................................................ 1 11 .................. 133552 ............................... Velocity Fuse .............................................................................. 1 12 .................. 133124 ............................... Adapter Plate ............................................................................. 1 13 .................. 060062-017 ........................ Screw ......................................................................................... 1 Always Specify Model, Data & Serial Numbers 136702 ............................... Seal Kit (Includes Index 2, 8 & 10) ............................................. 1 *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

Crown 2005 PF15012-2

08.1–1960–002

C

LIFT CYLINDER - TN CHART 1 Collapsed Height in. mm 118 2985 125 3175 131 3325 137 3480 143 3630 149 3785 155 3935 161 4090 167 4240 173 4395 179 4545 185 4700 191 4850 197 5005 203 5155 209 5310 215 5460 221 5615 227 5765 233 5920 239 6070 245 6225 251 6375

051001

08.1–1960–003

* Lift Height in. mm 193 4900 207 5260 219 5565 231 5865 243 6170 255 6475 267 6780 279 7085 291 7390 303 7695 315 8000 327 8305 339 8610 351 8915 363 9220 375 9525 387 9830 399 10135 411 10440 423 10745 435 11050 447 11355 459 11660

Index 0

Index 1

Index 4

133074-118 133074-005 133074-006 133074-007 133074-008 133074-009 133074-010 133074-011 133074-012 133074-013 133074-014 133074-015 133074-016 133074-017 133074-018 133074-019 133074-020 133074-021 133074-022 133074-023 133074-024 133074-025 133074-026

133075-118 133075-005 133075-006 133075-007 133075-008 133075-009 133075-010 133075-011 133075-012 133075-013 133075-014 133075-015 133075-016 133075-017 133075-018 133075-019 133075-020 133075-021 133075-022 133075-023 133075-024 133075-025 133075-026

133082-118 133082-005 133082-006 133082-007 133082-008 133082-009 133082-010 133082-011 133082-012 133082-013 133082-014 133082-015 133082-016 133082-017 133082-018 133082-019 133082-020 133082-021 133082-022 133082-023 133082-024 133082-025 133082-026

10813 Crown 2005 PF15012-3

Notes:

PRIMARY LIFT CYLINDER - TF

C

Figure 12623

08.2–1960–001

Crown2005 PF15011-1

C INDEX

PRIMARY LIFT CYLINDER - TF

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ................... See Chart 1 ........................ Cylinder Assembly ...................................................................... 1 1 ........................ See Chart 1 ........................ Cylinder ................................................................................. 1 2 ........................074240 ................................ Seal ....................................................................................... 2 3 ........................060015-078 ........................ Screw .................................................................................... 2 4 ........................ See Chart ........................... Ram ....................................................................................... 2 5 ........................128185-003 ........................ Bushing ................................................................................. 2 6 ........................060009-046 ........................ Retaining Ring ....................................................................... 2 7 ........................ 081161-026 ......................... Collar ..................................................................................... 2 8 ........................064132-053 ........................ Rod Packing .......................................................................... 2 9 ........................131890 ................................ Cylinder Cap ......................................................................... 2 10 .......................064135-005 ........................ Wiper Ring ............................................................................ 2 11 .................. 133553 ............................... Velocity Fuse .............................................................................. 1 12 .................. 064279-008 ........................ Adapter ....................................................................................... 1 Always Specify Model, Data & Serial Numbers 136703 ............................... Seal Kit (Includes Index 2, 8 & 10) (2 Kits required for complete cylinder assembly.) ...................... 1 *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

CHART 1 Collapsed Height mm in.

3175 125 3325 131 3480 137 3630 143 3785 149 3935 155 4090 161 4240 167 4395 173 4545 179 4700 185 4850 191 5005 197 5155 203 5310 209 5460 215 5615 221 5765 227 5920 233 6070 239 6225 245 6375 251 051001 Crown 2005 PF15011-2

* Lift Height mm in.

5260 207 5565 219 5865 231 6170 243 6475 255 6780 267 7085 279 7390 291 7695 303 8000 315 8305 327 8610 339 8915 351 9220 363 9525 375 9830 387 10135 399 10440 411 10745 423 11050 435 11355 447 11660 459

Index 0

Index 1

Index 4

133442-005 133442-006 133442-007 133442-008 133442-009 133442-010 133442-011 133442-012 133442-013 133442-014 133442-015 133442-016 133442-017 133442-018 133442-019 133442-020 133442-021 133442-022 133442-023 133442-024 133442-025 133442-026

133443-005 133443-006 133443-007 133443-008 133443-009 133443-010 133443-011 133443-012 133443-013 133443-014 133443-015 133443-016 133443-017 133443-018 133443-019 133443-020 133443-021 133443-022 133443-023 133443-024 133443-025 133443-026

133447-007 133447-006 133447-007 133447-008 133447-009 133447-010 133447-011 133447-012 133447-013 133447-014 133447-015 133447-016 133447-017 133447-018 133447-019 133447-020 133447-021 133447-022 133447-023 133447-024 133447-025 133447-026 10812

08.2–1960–002

SECONDARY LIFT CYLINDER - TF

C

Figure 12633

08.2–1960–100

Crown 2005 PF15013-1

C INDEX

SECONDARY LIFT CYLINDER - TF

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ................... See Chart ........................... Cylinder Assembly ...................................................................... 1 1 ........................ See Chart ........................... Cylinder ................................................................................. 1 2 ........................074240 ................................ Seal ....................................................................................... 1 3 ........................060015-078 ........................ Screw .................................................................................... 1 4 ........................ See Chart ........................... Ram ....................................................................................... 1 5 ........................128185-003 ........................ Bushing ................................................................................. 1 6 ........................060009-046 ........................ Retaining Ring ....................................................................... 1 7 ........................ 081161-026 ......................... Collar ..................................................................................... 1 8 ........................064132-053 ........................ Rod Packing .......................................................................... 1 9 ........................131890 ................................ Cap ........................................................................................ 1 10 .......................064135-005 ........................ Wiper Ring ............................................................................ 1 11 .......................130191-001 ........................ Velocity Fuse ......................................................................... 1 12 .......................064019-068 ........................ O-Ring ................................................................................... 1 13 .......................133122 ................................ Cap ........................................................................................ 1 14 .......................060062-012 ........................ Screw .................................................................................... 4 15 .................. 133552 ............................... Velocity Fuse .............................................................................. 1 16 .................. 133124 ............................... Adapter Plate ............................................................................. 1 17 .................. 060062-017 ........................ Screw ......................................................................................... 1 Always Specify Model, Data & Serial Numbers 136703 ............................... Seal Kit (Includes Index 2, 8 & 10) ............................................. 1 *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

Crown 2005 PF15013-2

08.2–1960–101

C

SECONDARY LIFT CYLINDER - TF CHART 1 Collapsed Height in. mm 125 3175 131 3325 137 3480 143 3630 149 3785 155 3935 161 4090 167 4240 173 4395 179 4545 185 4700 191 4850 197 5005 203 5155 209 5310 215 5460 221 5615 227 5765 233 5920 239 6070 245 6225 251 6375

051001

08.2–1960–102

* Lift Height in. mm 207 5260 219 5565 231 5865 243 6170 255 6475 267 6780 279 7085 291 7390 303 7695 315 8000 327 8305 339 8610 351 8915 363 9220 375 9525 387 9830 399 10135 411 10440 423 10745 435 11050 447 11355 459 11660

Index 0

Index 1

Index 4

133114-005 133114-006 133114-007 133114-008 133114-009 133114-010 133114-011 133114-012 133114-013 133114-014 133114-015 133114-016 133114-017 133114-018 133114-019 133114-020 133114-021 133114-022 133114-023 133114-024 133114-025 133114-026

133115-005 133115-006 133115-007 133115-008 133115-009 133115-010 133115-011 133115-012 133115-013 133115-014 133115-015 133115-016 133115-017 133115-018 133115-019 133115-020 133115-021 133115-022 133115-023 133115-024 133115-025 133115-026

133120-005 133120-006 133120-007 133120-008 133120-009 133120-010 133120-011 133120-012 133120-013 133120-014 133120-015 133120-016 133120-017 133120-018 133120-019 133120-020 133120-021 133120-022 133120-023 133120-024 133120-025 133120-026

10844 Crown 2005 PF15013-3

Notes:

AUXILIARY LIFT CYLINDER

C

Figure 12635

08.4–1960–001

Crown 2005 PF15015-1

C INDEX

PART NUMBER

AUXILIARY LIFT CYLINDER PART NAME

NUMBER REQUIRED

0 ................... 133151-001 ........................ Cylinder Assembly ...................................................................... 1 1 ........................133152-001 ........................ Cylinder ................................................................................. 1 2 ........................074240 ................................ Seal ....................................................................................... 1 3 ........................060015-078 ........................ Screw .................................................................................... 1 4 ........................133156-001 ........................ Ram ....................................................................................... 1 5 ........................060009-067 ........................ Retaining Ring ....................................................................... 2 6 ........................128185-002 ........................ Bushing ................................................................................. 1 7 ........................ 081161-018 ......................... Collar ..................................................................................... 1 8 ........................064132-046 ........................ Rod Packing .......................................................................... 1 9 ........................133157 ................................ Cap ........................................................................................ 1 10 .......................064135-003 ........................ Wiper Ring ............................................................................ 1 11 .................. 060075-027 ........................ Screw ......................................................................................... 1 Always Specify Model, Data & Serial Numbers 136705 ............................... Seal Kit (Includes Index 2, 8 & 10) ............................................. 1

051001 Crown 2005 PF15015-2

10851

08.4–1960–002

TILT CYLINDER

C

Figure 5833-01

08.6–14.0–002 02 Rev. 12/05

Crown 1983 PF5496-1 Rev. 12/05

C INDEX

PART NUMBER

TILT CYLINDER PART NAME

NUMBER REQUIRED

0 ................... 105203 ............................... Tilt Cylinder Assembly ................................................................ 1 1 ........................088579 ................................ Rod Piston ............................................................................. 1 2 ........................064135-002 ........................ Ring Wiper ............................................................................ 1 3 ........................082305 ................................ Cap ........................................................................................ 1 4 ........................064074-012 ........................ Ring Backup .......................................................................... 1 5 ........................064019-040 ........................ O-Ring ................................................................................... 1 6 ........................064132-010 ........................ Rod Packing .......................................................................... 1 7 ........................064074-013 ........................ Ring Backup .......................................................................... 1 8 ........................064019-041 ........................ O-Ring ................................................................................... 1 9 ........................105206 ................................ Piston .................................................................................... 1 10 .......................064216-002 ........................ Seal Piston ............................................................................ 1 11 .......................060044-004 ........................ Lockwasher ........................................................................... 1 12 .......................060043-004 ........................ Lockwasher ........................................................................... 1 13 .......................073981-003 ........................ Retainer Square Wire ........................................................... 1 14 .......................105204 ................................ Cylinder Tube ........................................................................ 1 15 .......................065012-004 ........................ Bushing ................................................................................. 1 16 .......................060009-030 ........................ Retaining Ring ....................................................................... 2 Always Specify Model, Data & Serial Numbers 089178 ............................... Kit Seal (Includes Index 2, 4, 5, 6, 7, 8 & 10) ............................. 1

870707 Crown 1983 PF5496-2 Rev. 12/05

12591

08.6–14.0–003 02 Rev. 12/05

FORK CYLINDER

C

Figure 12640

08.7–1960–001 01 Rev. 3/06

Crown 2005 PF15018-1 Rev. 3/06

C INDEX

PART NUMBER

FORK CYLINDER PART NAME

NUMBER REQUIRED

0 ................... See Chart ........................... Fork Cylinder Assembly ............................................................. 1 1 ........................ 110305-001 ......................... Fork RH (914 mm & 950 mm (36.00 in & 37.40 in) Length) . 1 110305-002 ......................... Fork RH (1067 mm & 1150 mm (42.00 in & 45.28 in) Length) ................................................. 1 110305-003 ......................... Fork RH (1219 mm (48.00 in) Length) .................................. 1 110306-001 ......................... Fork LH (914 mm & 950 mm (36.00 in & 37.40 in) Length) .. 1 110306-002 ......................... Fork LH (1067 mm & 1150 mm (42.00 in & 45.28 in) Length) ................................................. 1 110306-003 ......................... Fork LH (1219 mm (48.00 in) Length) .................................. 1 2 ........................074240 ................................ Seal ....................................................................................... 2 3 ........................060015-078 ........................ Screw .................................................................................... 2 061004-011 ......................... Thread Locking Adhesive ...................................................... AR 4 ........................134323 ................................ Clamp Block .......................................................................... 2 5 ........................060017-112 ......................... Screw .................................................................................... 2 061004-026 ........................ Thread Locking Adhesive ...................................................... AR 6 ........................060021-072 ........................ Nut ......................................................................................... 1 061004-026 ........................ Thread Locking Adhesive ...................................................... AR 7 ........................064216-003 ........................ Seal ....................................................................................... 1 8 ........................100666 ................................ Piston .................................................................................... 1 9 ........................064019-028 ........................ O-Ring ................................................................................... 1 10 .......................104044-018 ........................ Spacer (76 mm (3.0 in) Extension) ....................................... 1 104044-017 ........................ Spacer (89 mm (3.5 in) Extension) ....................................... 1 104044-016 ........................ Spacer (102 mm (4.0 in) Extension) ..................................... 1 104044-015 ........................ Spacer (114 mm (4.5 in) Extension) ...................................... 1 104044-014 ........................ Spacer (127 mm (5.0 in) Extension) ..................................... 1 104044-013 ........................ Spacer (140 mm (5.5 in) Extension) ..................................... 1 104044-012 ........................ Spacer (152 mm (6.0 in) Extension) ..................................... 1 104044-011 ......................... Spacer (165 mm (6.5 in) Extension) ..................................... 1 104044-010 ........................ Spacer (178 mm (7.0 in) Extension) ..................................... 1 104044-001 ........................ Spacer (191 mm (7.5 in) Extension) ..................................... 1 11 .......................064132-029 ........................ Rod Packing .......................................................................... 1 12 .......................100668 ................................ End Cap ................................................................................ 1 13 .......................064019-044 ........................ O-Ring ................................................................................... 1 14 .......................064074-022 ........................ Backup Ring .......................................................................... 1 15 .......................064135-013 ........................ Wiper Ring ............................................................................ 1 16 .......................109471 ................................ Piston Rod ............................................................................. 1 Always Specify Model, Data & Serial Numbers 116931 ................................ Seal Kit (Includes Index 2, 3, 7, 9, 11, 13, 14 & 15) ................... 1 NOTE: Changing fork extension spacers can effect capacity. Before changing spacers an "AUTHORIZATION OF MODIFICATION OF CROWN EQUIPMENT" (OF2311) must be submitted.

Crown 2005 PF15018-2 Rev. 3/06

08.7–1960–002 01 Rev. 3/06

FORK CYLINDER

C

Figure 12640

08.7–1960–003 01 Rev. 3/06

Crown 2005 PF15018-3 Rev. 3/06

C

FORK CYLINDER Fork Length mm / in.

914 / 36.00 or 950 / 37.40

1067 / 42.00 or 1150 / 45.28

1219 / 48.00

Fork Extension mm / in.

Index 0 R.H. Assembly L.H. Assembly

76 / 3.0

112853-130

112853-230

89 / 3.5

112853-135

112853-235

102 / 4.0

112853-140

112853-240

115 / 4.5

112853-145

112853-245

127 / 5.0

112853-150

112853-250

140 / 5.5

112853-155

112853-255

152 / 6.0

112853-160

112853-260

165 / 6.5

112853-165

112853-265

178 / 7.0

112853-170

112853-270

190 / 7.5

112853-175

112853-275

76 / 3.0

112853-330

112853-430

89 / 3.5

112853-335

112853-435

102 / 4.0

112853-340

112853-440

115 / 4.5

112853-345

112853-445

127 / 5.0

112853-350

112853-450

140 / 5.5

112853-355

112853-455

152 / 6.0

112853-360

112853-460

165 / 6.5

112853-365

112853-465

178 / 7.0

112853-370

112853-470

190 / 7.5

112853-375

112853-475

76 / 3.0

112853-530

112853-630

89 / 3.5

112853-535

112853-635

102 / 4.0

112853-540

112853-640

115 / 4.5

112853-545

112853-645

127 / 5.0

112853-550

112853-650

140 / 5.5

112853-555

112853-655

152 / 6.0

112853-560

112853-660

165 / 6.5

112853-565

112853-665

178 / 7.0

112853-570

112853-670

190 / 7.5

112853-575

112853-675

NOTE: Changing fork extension spacers can effect capacity. Before changing spacers an "AUTHORIZATION OF MODIFICATION OF CROWN EQUIPMENT" (OF2311) must be submitted.

051001 Crown 2005 PF15018-4 Rev. 3/06

13598

08.7–1960–004 01 Rev. 3/06

PIVOT CYLINDER

C

Figure 12638

08.8–1960–001

Crown 2005 PF15017-1

C INDEX

PART NUMBER

PIVOT CYLINDER PART NAME

NUMBER REQUIRED

0 ................... See Chart ........................... Pivot Cylinder Assembly ............................................................ 1 1 ........................133283-023 ........................ Cylinder ................................................................................. 1 2 ........................074240 ................................ Seal ....................................................................................... 1 3 ........................060015-078 ........................ Screw .................................................................................... 1 4 ........................ See Chart ........................... Piston Rod ............................................................................. 1 5 ........................060030-344 ........................ Flatwasher ............................................................................. 1 6 ........................064216-015 ........................ Piston Seal ............................................................................ 1 7 ........................133287 ................................ Piston .................................................................................... 1 8 ........................060059-021 ........................ Nut ......................................................................................... 1 061004-004 ........................ Thread Locking Adhesive ...................................................... AR 9 ........................064019-007 ........................ O-Ring ................................................................................... 1 10 .......................064074-014 ........................ Backup Ring .......................................................................... 1 11 .......................133288 ................................ Rod End ................................................................................ 1 12 .......................133289-001 ........................ Retainer ................................................................................. 1 13 .......................064132-050 ........................ Rod Packing .......................................................................... 1 14 .......................064135-019 ........................ Wiper Ring ............................................................................ 1 Always Specify Model, Data & Serial Numbers 136706 ............................... Seal Kit (Includes Index 2, 6, 9, 10, 13 & 14) ............................ 1

Crown 2005 PF15017-2

08.8–1960–002

C

PIVOT CYLINDER CHART 1 Load Handler Length

051001

08.8–1960–003

Dimension "A"

Index 0

Index 4

in.

mm

in.

mm

Cylinder Assembly

Piston Rod

23

584

15.35

390

133282-023

133290-023

24

610

15.35

390

133282-023

133290-023

25

635

15.35

390

133282-023

133290-023

26

660

15.35

390

133282-023

133290-023

27

686

15.35

390

133282-023

133290-023

28

711

20.35

517

133282-028

133290-028

29

737

21.34

542

133282-029

133290-029

30

762

22.36

568

133282-030

133290-030

31

787

23.35

593

133282-031

133290-031

32

813

24.37

619

133282-032

133290-032

33

838

25.35

644

133282-033

133290-033

34

864

26.34

669

133282-034

133290-034

35

889

27.36

695

133282-035

133290-035

36

914

28.35

720

133282-036

133290-036

37

940

29.37

746

133282-037

133290-037

38

965

30.35

771

133282-038

133290-038

39

991

31.34

796

133282-039

133290-039

40

1016

32.36

822

133282-040

133290-040

41

1041

33.35

847

133282-041

133290-041

42

1067

34.37

873

133282-042

133290-042

43

1092

35.35

898

133282-043

133290-043

44

1118

36.34

923

133282-044

133290-044

45

1143

37.36

949

133282-045

133290-045

46

1168

38.35

974

133282-046

133290-046

47

1194

39.37

1000

133282-047

133290-047

48

1219

40.35

1025

133282-048

133290-048

49

1245

41.34

1050

133282-049

133290-049

50

1270

42.36

1076

133282-050

133290-050

51

1295

43.35

1101

133282-051

133290-051

52

1321

44.37

1127

133282-052

133290-052

53

1346

45.35

1152

133282-053

133290-053

54

1372

46.34

1177

133282-054

133290-054

55

1397

47.36

1203

133282-055

133290-055

10871 Crown 2005 PF15017-3

Notes:

C

SHOCK ABSORBER

Part Of Platform

Part Of Platform

Figure 12711

08.9–1960–001

Crown 2005 PF15054-1

C INDEX

PART NUMBER

SHOCK ABSORBER PART NAME

NUMBER REQUIRED

1 ................... 060015-068 ........................ Screw ......................................................................................... 1 061004-026 ........................ Thread Locking Adhesive ........................................................... AR 2 ................... 104865 ............................... Poly Stop .................................................................................... 1 3 ................... 104864 ............................... Bracket ....................................................................................... 1 4 ................... 060030-010 ........................ Flatwasher .................................................................................. 1 061004-026 ........................ Thread Locking Adhesive ........................................................... AR 5 ................... 060015-027 ........................ Screw ......................................................................................... 1 6 ................... 124019 ............................... Bumper ....................................................................................... 1 7 ................... 104858 ............................... Bar .............................................................................................. 1 8 ................... 113631 ................................ Bracket ....................................................................................... 1 9 ................... 104856 ............................... Pin .............................................................................................. 2 10 .................. 060005-009 ........................ Lockwasher ................................................................................ 2 11 .................. 060017-021 ........................ Screw ......................................................................................... 2 12 .................. 132833 ............................... Base ........................................................................................... 1 13 .................. 060131-002 ........................ Flatwasher .................................................................................. 2 14 .................. 060117-008 ........................ Screw ......................................................................................... 2 15 .................. 060062-025 ........................ Screw ......................................................................................... 1 16 .................. 132836 ............................... Stop TN ...................................................................................... 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15054-2

11159

08.9–1960–002

PLATFORM

C

Figure 13891

09.0–1961–001

Crown 2006 PF15298-1

C INDEX

PART NUMBER

PLATFORM PART NAME

NUMBER REQUIRED

1 ................... See Chart 1 ........................ Platform Weldment ..................................................................... 1 2 ................... See Chart 2 ........................ Spur Rack ................................................................................... 2 3 ................... 060115-012 ........................ Screw - 1219 or 1321 mm (48 or 52 in) Platform ....................... 11 060115-012 ........................ Screw - 1473 or 1626 mm (58 or 64 in) Platform ....................... 13 4 ................... 060115-011 ......................... Screw - 1219 or 1321 mm (48 or 52 in) Platform ....................... 11 060115-011 ......................... Screw - 1473 or 1626 mm (58 or 64 in) Platform ....................... 13 5 ................... See Chart 2 ........................ Upper LH Extension ................................................................... 1 6 ................... See Chart 2 ........................ Upper RH Extension .................................................................. 1 7 ................... See Chart 2 ........................ Screw ......................................................................................... 4 8 ................... 133293-001 ........................ Stop Block .................................................................................. 2 9 ................... 060075-039 ........................ Screw ......................................................................................... 4 10 .................. 092746-003 ........................ Bracket ....................................................................................... 2 11 .................. 092747-003 ........................ Poly Stop .................................................................................... 2 12 .................. 060062-025 ........................ Screw ......................................................................................... 2 13 .................. 079528 ............................... Fire Extinguisher ........................................................................ 1 14 .................. 060102-005 ........................ U-Nut .......................................................................................... 2 15 .................. 060061-013 ........................ Screw ......................................................................................... 2 16 .................. 133435 ............................... RH Platform Extension - 102 mm (4 in) ..................................... 1 17 .................. 133433-004 ........................ Safety Walk - 102 mm (4 in) Extension ...................................... 1 133433-002 ........................ Safety Walk - 1626 mm (64 in) Platform .................................... 1 18 .................. 133434 ............................... LH Platform Extension - 102 mm (4 in) ...................................... 1 19 .................. 133433-003 ........................ Safety Walk - 102 mm (4 in) Extension ...................................... 1 133433-001 ........................ Safety Walk - 1626 mm (64 in) Platform .................................... 1 20 .................. 060075-042 ........................ Screw ......................................................................................... 4 21 .................. 060059-029 ........................ Nut .............................................................................................. 4 22 .................. See Chart 2 ........................ Lower LH Extension ................................................................... 1 23 .................. See Chart 2 ........................ Lower RH Extension .................................................................. 1 24 .................. 133387-001 ........................ Corner Cover - 1219 mm (48 in) Platform .................................. 1 133387-002 ........................ Corner Cover - 1321 mm (52 in) Platform .................................. 1 133387-003 ........................ Corner Cover - 1473 or 1626 mm (58 or 64 in) Platform ........... 1 25 .................. 060063-063 ........................ Screw ......................................................................................... 6 26 .................. 060102-001 ........................ U-Nut .......................................................................................... 6 27 .................. 133591 ............................... Rear Cover - 1219 mm (48 in) Platform ..................................... 1 133212 ............................... Rear Cover - 1321 mm (52 in) Platform ..................................... 1 133213 ............................... Rear Cover - 1473 or 1626 mm (58 or 64 in) Platform ............. 1 28 .................. 133214-001 ........................ Storage Weldment - 1219 mm (48 in) Platform .......................... 1 133214-002 ........................ Storage Weldment - 1321 mm (52 in) Platform .......................... 1 133214-003 ........................ Storage Weldment - 1473 or 1626 mm (58 or 64 in) Platform ... 1 29 .................. See Chart 1 ........................ Platform Mat ............................................................................... 1 30 .................. See Chart 2 ........................ Screw ......................................................................................... 4 31 .................. 046137 ............................... Operator Egress System (Not Shown) ....................................... 1 Always Specify Model, Data & Serial Numbers

Crown 2006 PF15298-2

09.0–1961–002

PLATFORM

C

Figure 13891

09.0–1961–003

Crown 2006 PF15298-3

C

PLATFORM CHART 1 Platform Width

Index 1

Index 29

Standard

131400-001

133576-001

52

Standard

131400-002

133576-002

1473

58

Standard

131400-003

133576-003

1626

64

Standard

131400-004

133576-003

1219

48

Narrow

131400-011

133576-011

1321

52

Narrow

131400-012

133576-012

1473

58

Narrow

131400-013

133576-013

1626

64

Narrow

131400-014

133576-013

mm

in

Rail

1219

48

1321

CHART 2 Traverse Width

Index 2

Index 5

Index 6

Index 7

Index 22

Index 23

Index 30

48

133292-001

NA

NA

060075-033

133298

133299

NA

1244

49

133292-002 133294-001 133295-001 060075-034 133296-001 133297-001 060075-033

1270

50

133292-003 133294-002 133295-002 060075-035 133296-002 133297-002 060075-034

1295

51

133292-004 133294-003 133295-003 060075-036 133296-003 133297-003 060075-035

1320

52

133292-005

1346

53

133292-006 133294-001 133295-001 060075-034 133296-001 133297-001 060075-033

1371

54

133292-007 133294-002 133295-002 060075-035 133296-002 133297-002 060075-034

1397

55

133292-008 133294-003 133295-003 060075-036 133296-003 133297-003 060075-035

1422

56

133292-009 133294-004 133295-004 060075-037 133296-004 133297-004 060075-036

1447

57

133292-010 133294-005 133295-005 060075-038 133296-005 133297-005 060075-037

1473

58

133292-011

1498

59

133292-012 133294-001 133295-001 060075-034 133296-001 133297-001 060075-033

1524

60

133292-013 133294-002 133295-002 060075-035 133296-002 133297-002 060075-034

1549

61

133292-014 133294-003 133295-003 060075-036 133296-003 133297-003 060075-035

1574

62

133292-015 133294-004 133295-004 060075-037 133296-004 133297-004 060075-036

1600

63

133292-016 133294-005 133295-005 060075-038 133296-005 133297-005 060075-037

1625

64

133292-017

1651

65

133292-018 133294-001 133295-001 060075-034 133296-001 133297-001 060075-033

1676

66

133292-019 133294-002 133295-002 060075-035 133296-002 133297-002 060075-034

1701

67

133292-020 133294-003 133295-003 060075-036 133296-003 133297-003 060075-035

1727

68

133292-021 133294-004 133295-004 060075-037 133296-004 133297-004 060075-036

1752

69

133292-022 133294-005 133295-005 060075-038 133296-005 133297-005 060075-037

mm

in.

1219

Crown 2006 PF15298-4

NA

NA

NA

NA

NA

NA

060075-033

060075-033

060075-033

133298

133298

133298

133299

133299

133299

NA

NA

NA

09.0–1961–004

C

PLATFORM

View A

Platform

View A

Large Radius towards Mounting Stud

Figure 12756

09.0–1961–005

Crown 2006 PF15298-5

C INDEX

PART NUMBER

PLATFORM PART NAME

NUMBER REQUIRED

50 .................. See Chart 3 ........................ Plexiglass Cover ........................................................................ 1 51 .................. See Chart 3 ........................ Edging ........................................................................................ 2 52 .................. 060129-002 ........................ Screw ................................................................................ See Chart 3 53 .................. 060030-141 ........................ Flatwasher - Standard, Standard w/2 x 2 Mesh ......................... 4 060030-141 ........................ Flatwasher - Full Plexiglass ....................................................... 8 54 .................. 073823-005 ........................ Bearing - Standard, Standard w/2 x 2 Mesh .............................. 4 073823-005 ........................ Bearing - Full Plexiglass ............................................................ 8 55 .................. 061002-026 ........................ Harness Clamp - Standard w/2 x 2 Mesh .................................. 2 56 .................. See Chart 3 ........................ Screw ......................................................................................... 6 57 .................. 133431 ............................... Light Cover - Standard, Standard w/2 x 2 Mesh ........................ 2 58 .................. 060102-002 ........................ U-Nut - Standard, Standard w/2 x 2 Mesh ................................. 6 59 .................. 090498-006 ........................ Moulding Insert........................................................................... 1 60 .................. 090461-006 ........................ Moulding ..................................................................................... 1 61 .................. 103935-002 ........................ Shield ......................................................................................... 1 62 .................. 133993-001 ........................ Windshield - 1219 mm (48 in) Platform ...................................... 2 133993-002 ........................ Windshield - 1321 mm (52 in) Platform ...................................... 2 133993-003 ........................ Windshield - 1473, 1626 mm (58, 64 in) Platform ..................... 2 63 .................. 060063-015 ........................ Screw ......................................................................................... 16 64 .................. 073823-005 ........................ Bearing ....................................................................................... 16 65 .................. 060059-001 ........................ Nut .............................................................................................. 16 66 .................. 133430 ............................... Cover .......................................................................................... 4 67 .................. 060075-040 ........................ Screw ......................................................................................... 12 68 .................. 074668-004 ........................ Roller .......................................................................................... 4 69 .................. 060009-018 ........................ Retaining Ring ............................................................................ 4 70 .................. 133424 ............................... Cam ............................................................................................ 4 71 .................. 074668-001 ........................ Roller .......................................................................................... 4 72 .................. 133427-001 ........................ Guard - 1219 mm (48 in) Platform ............................................. 1 133427-002 ........................ Guard - 1321 mm (52 in) Platform ............................................. 1 133427-003 ........................ Guard - 1473 mm (58 in) Platform ............................................. 1 133427-004 ........................ Guard - 1626 mm (64 in) Platform ............................................. 1 73 .................. 060063-037 ........................ Screw ......................................................................................... 3 74 .................. 060030-222 ........................ Flatwasher .................................................................................. 4 75 .................. 065007-097 ........................ Bushing ...................................................................................... 2 76 .................. 132822 ............................... Yoke ........................................................................................... 1 77 .................. 060030-231 ........................ Flatwasher .................................................................................. 1 78 .................. 132827 ............................... Yoke Support Plate .................................................................... 1 79 .................. 060117-001 ........................ Screw ......................................................................................... 4 80 .................. 060131-002 ........................ Flatwasher .................................................................................. 4 81 .................. See Chart 3 ........................ 2 x 2 Mesh Cover ....................................................................... 1 82 .................. 134131-001 ........................ Cover - 1219, 1321 mm (48, 52 in) Platform .............................. 1 134131-002 ........................ Cover - 1473, 1626 mm (58, 64 in) Platform .............................. 1 83 .................. 060062-027 ........................ Screw ......................................................................................... 2 84 .................. 060102-002 ........................ U-Nut .......................................................................................... 2 85 .................. 065038-009 ........................ Bearing ....................................................................................... 6 Always Specify Model, Data & Serial Numbers

Crown 2006 PF15298-6

09.0–1961–006

C

PLATFORM

View A

Platform

View A

Large Radius towards Mounting Stud

Figure 12756

09.0–1961–007

Crown 2006 PF15298-7

C

PLATFORM

CHART 3 Platform Width

OHG Cover

Index 52

Index 56

Index 81

133432-001 127341-011

4

060062-027

NA

Standard

133432-002 127341-011

4

060062-027

NA

58

Standard

133432-003 127341-011

4

060062-027

NA

1625

64

Standard

133432-003 127341-011

4

060062-027

NA

1219

48

Full Plexiglass

133875-001

8

NA

NA

1320

52

Full Plexiglass

133875-002

8

NA

NA

1473

58

Full Plexiglass

133875-003

8

NA

NA

1625

64

Full Plexiglass

133875-003

8

NA

NA

1219

48

Standard w/2 x 2 Mesh

133432-001 127341-011

6

060062-041 133995-001

1320

52

Standard w/2 x 2 Mesh 133432-002 127341-011

6

060062-041 133995-002

1473

58

Standard w/2 x 2 Mesh 133432-003 127341-011

6

060062-041 133995-003

1625

64

Standard w/2 x 2 Mesh 133432-003 127341-011

6

060062-041 133995-003

mm

in.

1219

48

Standard

1320

52

1473

060501 Crown 2005 PF15298-8

Index 50

Index 51

127341-011 127341-014 127341-011 127341-014 127341-011 127341-014 127341-011 127341-014

13486

09.0–1961–008

SEAT ASSEMBLY

C

Figure 12669

09.0–1960–150 01 Rev. 3/06

Crown 2005 PF15035-1 Rev. 3/06

C INDEX

PART NUMBER

SEAT ASSEMBLY PART NAME

NUMBER REQUIRED

1 ................... 132448 ............................... Headrest Pad ............................................................................. 1 2 ................... 132672 ............................... Seat Support .............................................................................. 1 3 ................... 133747 ............................... Backpad ..................................................................................... 1 4 ................... 060062-041 ........................ Screw ......................................................................................... 4 5 ................... 065042-006 ........................ Bushing ...................................................................................... 1 6 ................... 136685 ............................... Actuator Arm .............................................................................. 1 7 ................... 060030-343 ........................ Flatwasher .................................................................................. 1 8 ................... 060064-009 ........................ Screw ......................................................................................... 2 9 ................... 062752-005 ........................ Switch - SES .............................................................................. 1 10 .................. 060062-012 ........................ Screw ......................................................................................... 2 11 .................. 136686 ............................... Block .......................................................................................... 1 12 .................. 136684 ............................... Spring ......................................................................................... 1 13 .................. 136687 ............................... Spring Support ........................................................................... 1 14 .................. 060063-030 ........................ Screw ......................................................................................... 3 15 .................. 136690 ............................... Cover .......................................................................................... 1 16 .................. 132691 ............................... Standoff ...................................................................................... 2 17 .................. 060075-018 ........................ Screw ......................................................................................... 2 18 .................. 132686 ............................... Bearing Cap ............................................................................... 1 19 .................. 065015-004 ........................ Race Bearing ............................................................................. 4 20 .................. 065014-001 ........................ Thrust Bearing ............................................................................ 2 21 .................. 064018-005 ........................ Ring ............................................................................................ 2 22 .................. 065007-096 ........................ Bushing ...................................................................................... 1 23 .................. 133548 ............................... Tube Assembly ........................................................................... 1 132665 ................................ Armrest Support .................................................................... 1 132264 ................................ Harness ................................................................................. 1 062755-006 ........................ Connector - PC507 ............................................................... 1 062798-012 ........................ Insert ..................................................................................... 1 105607-507 ........................ Label ..................................................................................... 1 062755-005 ........................ Connector - PC508 ............................................................... 1 062798-010 ........................ Insert ..................................................................................... 1 105607-508 ........................ Label ..................................................................................... 1 062755-001 ........................ Connector - PC509 ............................................................... 1 062798-002 ........................ Insert ..................................................................................... 1 105607-509 ........................ Label ..................................................................................... 1 065003-232 ........................ Sleeving ................................................................................ AR 065003-234 ........................ Sleeving ................................................................................ AR 065003-235 ........................ Sleeving ................................................................................ AR 24 .................. See Section 04.6 ................ Right Armrest ............................................................................. 1 25 .................. See Section 04.5 ................ Left Armrest ................................................................................ 1 26 .................. 133744 ............................... Seat Bottom ............................................................................... 1 27 .................. 132682 ............................... Seat Bottom Weldment .............................................................. 1 28 .................. 065042-001 ........................ Bushing ...................................................................................... 2 29 .................. 132687 ............................... Pin .............................................................................................. 2 30 .................. 060000-030 ........................ Roll Pin ....................................................................................... 2 31 .................. 060000-010 ........................ Roll Pin ....................................................................................... 1 32 .................. 060030-253 ........................ Flatwasher .................................................................................. 1 33 .................. 132695 ............................... Spring ......................................................................................... 1 34 .................. 060030-047 ........................ Flatwasher .................................................................................. 1 35 .................. 132694 ............................... Rod ............................................................................................. 1 36 .................. 133745 ............................... Foam Seat .................................................................................. 1 37 .................. 133746 ............................... Seat Cover ................................................................................. 1 38 .................. 060009-171 ........................ Retaining Ring ............................................................................ 1 Always Specify Model, Data & Serial Numbers Crown 2005 PF15035-2 Rev. 3/06

09.0–1960–151 01 Rev. 3/06

C

SEAT ASSEMBLY

Mount Under Right Armrest

Figure 12674

09.0–1960–152 01 Rev. 3/06

Crown 2005 PF15035-3 Rev. 3/06

C INDEX

PART NUMBER

SEAT ASSEMBLY PART NAME

NUMBER REQUIRED

50 .................. 133268 ............................... Tube ........................................................................................... 1 51 .................. 133273 ............................... Lever .......................................................................................... 1 52 .................. 060059-034 ........................ Nut .............................................................................................. 1 53 .................. 133275 ............................... Rod ............................................................................................. 1 54 .................. 060063-031 ........................ Screw ......................................................................................... 4 55 .................. 133376 ............................... Release Cable ............................................................................ 1 061003-005 ........................ Cable Tie .................................................................................... 3 56 .................. 134242 ............................... Handle Stop ................................................................................ 1 57 .................. 060062-018 ........................ Screw ......................................................................................... 1 58 .................. 133278 ............................... Block .......................................................................................... 1 59 .................. 060061-011 ........................ Screw ......................................................................................... 1 60 .................. 133380-001 ........................ Cable .......................................................................................... 1 061003-005 ........................ Cable Tie .................................................................................... 1 61 .................. 060009-122 ........................ Retaining Ring ............................................................................ 1 62 .................. 133272 ............................... Spacer ........................................................................................ 1 63 .................. 133375 ............................... Gas Cylinder .............................................................................. 1 64 .................. 060009-074 ........................ Retaining Ring ............................................................................ 2 65 .................. 133255 ............................... Shaft ........................................................................................... 1 66 .................. 133256 ............................... Mount ......................................................................................... 1 67 .................. 060009-173 ........................ Retaining Ring ............................................................................ 1 68 .................. 062749-002 ........................ Clip ............................................................................................. 1 69 .................. 060065-007 ........................ Screw ......................................................................................... 1 70 .................. 062701-005 ........................ Connector - PC318 .................................................................... 1 062703-010 ........................ Insert .......................................................................................... 1 105607-318 ........................ Label .......................................................................................... 1 71 .................. 133366 ............................... Bearing ....................................................................................... 1 72 .................. 133362 ............................... Tube ........................................................................................... 1 73 .................. 060063-006 ........................ Screw ......................................................................................... 2 74 .................. 062702-005 ........................ Connector - JC318 ..................................................................... 1 062703-009 ........................ Insert .......................................................................................... 1 105606-318 ........................ Label .......................................................................................... 1 75 .................. 060062-042 ........................ Screw ......................................................................................... 2 76 .................. 133577 ............................... Plate Mat .................................................................................... 1 77 .................. 060063-011 ........................ Screw M8 ................................................................................... 3 78 .................. 060030-017 ........................ Flatwasher .................................................................................. 3 Always Specify Model, Data & Serial Numbers

Crown 2005 PF15035-4 Rev. 3/06

09.0–1960–153 01 Rev. 3/06

C

SEAT ASSEMBLY

Platform Floor

Figure 12675

09.0–1960–154 01 Rev. 3/06

Crown 2005 PF15035-5 Rev. 3/06

C INDEX

PART NUMBER

SEAT ASSEMBLY PART NAME

NUMBER REQUIRED

90 .................. 132725 ............................... Pivot ........................................................................................... 1 91 .................. 060061-007 ........................ Screw ......................................................................................... 3 92 .................. 133246 ............................... Cover .......................................................................................... 1 93 .................. 064019-103 ........................ O-Ring ........................................................................................ 1 94 .................. 060043-009 ........................ Locknut ....................................................................................... 1 95 .................. 060044-010 ........................ Lockwasher ................................................................................ 1 96 .................. 065108 ............................... Bearing Cone ............................................................................. 2 97 .................. 065107 ............................... Bearing Cup ............................................................................... 2 98 .................. 064211-002 ........................ Seal ............................................................................................ 1 99 .................. 133063 ............................... Tube ........................................................................................... 2 100 ................. 060115-010 ........................ Screw ......................................................................................... 4 101 ................. 133351 ............................... Support ....................................................................................... 1 102 ................. 060062-004 ........................ Screw ......................................................................................... 2 103 ................. 132718 ............................... Harness - JC316 ........................................................................ 1 132215-001 ........................ Solenoid ................................................................................ 1 104 ................. 133257 ............................... Clevis ......................................................................................... 1 105 ................. 076470-022 ........................ Pin .............................................................................................. 1 106 ................. 060038-006 ........................ Pin .............................................................................................. 1 107 ................. 133254 ............................... Shaft ........................................................................................... 1 108 ................. 065007-035 ........................ Bearing ....................................................................................... 1 109 ................. 093786-002 ........................ Mount ......................................................................................... 4 110 ................. 133359 ............................... Support ....................................................................................... 1 111 ................. 065007-003 ........................ Bearing ....................................................................................... 1 112 ................. 062752-005 ........................ Switch ......................................................................................... 2 113 ................. 060064-009 ........................ Screw ......................................................................................... 4 114 ................. 060030-080 ........................ Flatwasher - w/o Platform Strobe ............................................... 4 060030-080 ........................ Flatwasher - w/ Platform Strobe ................................................. 2 115 ................. 060075-015 ........................ Screw ......................................................................................... 4 116 ................. 133355 ............................... Spacer ........................................................................................ 1 117 ................. 060030-097 ........................ Flatwasher .................................................................................. 1 118 ................. 133463 ............................... Shield ......................................................................................... 1 119 ................. 060064-010 ........................ Screw ......................................................................................... 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15035-6 Rev. 3/06

13573

09.0–1960–155 01 Rev. 3/06

C

HEIGHT SENSOR

Caution: Component

Platform To Main Frame

IsStaticSensitve Part Of

Figure 12715

09.0–1960–200

Crown 2005 PF15061-1

C INDEX

PART NUMBER

HEIGHT SENSOR PART NAME

NUMBER REQUIRED

0 ................... 125552-004 ........................ Height Sensor Assembly ............................................................ 1 125552-005 ........................ Height Sensor Assembly Freezer/Corrosion .............................. 1 1 ........................060014-005 ........................ Screw .................................................................................... 4 2 ........................060005-005 ........................ Lockwasher ........................................................................... 4 3 ........................104226 ................................ Cover ..................................................................................... 1 4 ........................100502 ................................ Spacer ................................................................................... 1 063001-009 ........................ Lubriplate .............................................................................. AR 5 ........................107203 ................................ Spring .................................................................................... 1 6 ........................094983 ................................ Spacer ................................................................................... 1 7 ........................060012-010 ........................ Screw .................................................................................... 2 8 ........................060005-003 ........................ Lockwasher ........................................................................... 2 9 ........................107202 ................................ Retainer ................................................................................. 1 10 .......................125551 ................................ Cable Reel ............................................................................ 1 11 .......................094356 ................................ Arbor ..................................................................................... 1 12 .......................094422-002 ........................ Cable 15 m (50 ft.) ................................................................ 1 13 .......................060013-001 ........................ Screw .................................................................................... 1 14 .......................107208 ................................ Sleeve ................................................................................... 1 15 .......................065081-038 ........................ Bearing .................................................................................. 1 16 .......................125550 ................................ Sensor Housing .................................................................... 1 17 .......................120962 ................................ Bolt ........................................................................................ 1 18 .......................065081-001 ........................ Bearing .................................................................................. 1 19 .......................060030-021 ........................ Flatwasher ............................................................................. AR 20 .......................060009-003 ........................ Retaining Ring ....................................................................... 1 21 .......................134199 ................................ Encoder Assembly ECR5 ...................................................... 1 127254 ................................ Encoder ECR5 ...................................................................... 1 062756-004 ........................ Connector ............................................................................. 1 062798-007 ........................ Insert ..................................................................................... 1 062797-005 ........................ Terminal ................................................................................. 4 062754-002 ........................ Plug ....................................................................................... 2 062020-001 ........................ Terminal ................................................................................. 1 065003-070 ........................ Sleeving ................................................................................ 1 105606-310 ........................ Label JC ................................................................................ 1 134200-001 ........................ Heater Assembly Trucks With Freezer/Corrosion ................. 1 108998-002 ........................ Heater ................................................................................... 1 062797-005 ........................ Terminal ................................................................................. 2 108997 ................................ Heater Retainer ..................................................................... 1 22 .......................104379 ................................ Retainer ................................................................................. 1 23 .......................104378 ................................ Tapered Pin ........................................................................... 1 24 .......................104398 ................................ Case ...................................................................................... 1 25 .......................060005-004 ........................ Lockwasher ........................................................................... 4 26 .......................060013-002 ........................ Screw .................................................................................... 4 27 .................. 060075-041 ........................ Screw ......................................................................................... 2 28 .................. 132482 ............................... Bracket ....................................................................................... 1 29 .................. 060017-021 ........................ Screw ......................................................................................... 2 30 .................. 060061-004 ........................ Screw M5 ................................................................................... 2 31 .................. 060131-003 ........................ Flatwasher .................................................................................. 2 32 .................. 132726-005 ........................ Switch HGTRS1 ......................................................................... 1 33 .................. 132832-001 ........................ Spacer ........................................................................................ 1 34 .................. 132841 ............................... Switch Mount .............................................................................. 1 35 .................. 060059-002 ........................ Metric Nut ................................................................................... 2 36 .................. 060062-038 ........................ Screw M6 ................................................................................... 2 Always Specify Model, Data & Serial Numbers 051001 Crown 2005 PF15061-2

11229/11895

09.0–1960–201

GATES

C

Figure 13890

09.1–1961–001

Crown 2006 PF15297-1

C INDEX

PART NUMBER

GATES PART NAME

NUMBER REQUIRED

1 ................... 133236 ............................... Pin .............................................................................................. 4 2 ................... 065042-001 ........................ Bushing ...................................................................................... 10 3 ................... 060030-012 ........................ Flatwasher .................................................................................. 4 4 ................... 060059-011 ........................ Nut .............................................................................................. 4 5 ................... 060030-131 ........................ Flatwasher .................................................................................. 4 6 ................... 060115-007 ........................ Screw ......................................................................................... 4 7 ................... 131978 ............................... LH Top Rail ................................................................................. 1 8 ................... 060009-083 ........................ Retaining Ring ............................................................................ 6 9 ................... 060030-075 ........................ Flatwasher .................................................................................. 5 10 .................. 133233-001 ........................ LH Post ...................................................................................... 1 11 .................. 132130 ............................... Bumper ....................................................................................... 2 12 .................. 133636 ............................... Bumper ....................................................................................... 2 13 .................. 060030-347 ........................ Flatwasher .................................................................................. 4 14 .................. 065007-074 ........................ Bushing ...................................................................................... 4 15 .................. 133226-001 ........................ Plug ............................................................................................ 2 16 .................. 131980 ............................... RH Top Rail ................................................................................ 1 17 .................. 133233-002 ........................ RH Post ...................................................................................... 1 18 .................. 060000-059 ........................ Roll Pin ....................................................................................... 2 19 .................. 133241 ............................... LH Middle Rail ............................................................................ 1 20 .................. 133243 ............................... LH Lower Rail ............................................................................. 1 21 .................. 133227 ............................... Pivot Pin ..................................................................................... 2 22 .................. 133245 ............................... Cover .......................................................................................... 2 23 .................. 074909 ............................... Spring ......................................................................................... 2 24 .................. 133244 ............................... Cover .......................................................................................... 2 063002-017 ........................ Multi-Purpose Grease 411 grams (14.5 oz) Cartridge ............... AR 25 .................. 065042-007 ........................ Bushing ...................................................................................... 4 26 .................. 060064-009 ........................ Screw ......................................................................................... 4 27 .................. 133188 ............................... Plate ........................................................................................... 2 28 .................. 093603 ............................... Insulator ..................................................................................... 4 29 .................. 062752-007 ........................ Switch ......................................................................................... 2 30 .................. 133187 ............................... Cover .......................................................................................... 2 31 .................. 060062-027 ........................ Screw ......................................................................................... 4 32 .................. 090651-012 ........................ Plug ............................................................................................ 2 33 .................. 133239 ............................... RH Middle Rail ........................................................................... 1 34 .................. 133242 ............................... RH Lower Rail ............................................................................ 1 35 .................. 133230-002 ........................ RH Gate Mounting Bracket ........................................................ 1 36 .................. 133230-001 ........................ LH Gate Mounting Bracket ......................................................... 1 37 .................. 060059-010 ........................ Nut .............................................................................................. 4 Always Specify Model, Data & Serial Numbers

060501 Crown 2006 PF15297-2

13485

09.1–1961–002

LOAD HANDLER

C

Parts Used in Place of Index 2 for Load Handler Lengths from 610 mm (24 in.) to 660 mm (26 in.) & 711 mm (28 in.) to 1397 mm (55 in.)

Figure 12683

09.1–1960–050

Crown 2005 PF15044-1

C INDEX

LOAD HANDLER

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... 060063-036 ........................ Screw ......................................................................................... 6 2 ................... See Chart 1* ....................... Cover .......................................................................................... 1 3 ................... 132761* .............................. Support ................................................................................ See Chart 1 4 ................... 060102-001 ........................ U-Nut .......................................................................................... 6 5 ................... 060075-030 ........................ Screw ......................................................................................... 4 6 ................... 060062-030 ........................ Screw ......................................................................................... 2 7 ................... 133072 ............................... Cover .......................................................................................... 1 8 ................... 060075-031 ........................ Screw ......................................................................................... 2 9 ................... 132752 ............................... Cover .......................................................................................... 1 10 .................. 060059-029 ........................ Nut .............................................................................................. 2 11 .................. See Chart 1* ....................... Load Handler .............................................................................. 1 12 .................. 132543 ............................... Cover .......................................................................................... 1 13 .................. 060102-002 ........................ U-Nut .......................................................................................... 2 14 .................. 060062-032 ........................ Screw ......................................................................................... 2 15 .................. 133070 ............................... Cover .......................................................................................... 1 16 .................. 133735 ............................... Bracket ....................................................................................... 1 17 .................. 133035 ............................... Cover .......................................................................................... 1 18 .................. 133038 ............................... Cover .......................................................................................... 1 19 .................. 133040 ............................... Cover .......................................................................................... 1 20 .................. 060115-016 ........................ Screw ......................................................................................... 2 21 .................. 060075-028 ........................ Screw ......................................................................................... 5 22 .................. See Section 07.7 ................ Auxiliary Mast ............................................................................. 1 23 .................. See Section 09.1 ................ Fork Carriage ............................................................................. 1 24 .................. See Section 07.9 ................ Fork ............................................................................................ 2 25 .................. 135894* .............................. Bumper ................................................................................ See Chart 1 26 .................. 135891* .............................. Cover .......................................................................................... 1 27 .................. See Chart 1* ....................... Cover .......................................................................................... 1 Indexes 26 & 27 used in place of index 2 for load handler lengths from 610 mm (24 in.) to 660 mm (26 in.) and 711 mm (28 in.) to 1397 mm (55 in.)

Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

Crown 2005 PF15044-2

09.1–1960–051

LOAD HANDLER

C

Parts Used in Place of Index 2 for Load Handler Lengths from 610 mm (24 in.) to 660 mm (26 in.) & 711 mm (28 in.) to 1397 mm (55 in.)

Figure 12683

09.1–1960–052

Crown 2005 PF15044-3

C

LOAD HANDLER CHART 1

Load Handler mm in.

584 23 610 24 635 25 660 26 686 27 711 28 737 29 762 30 787 31 813 32 838 33 864 34 889 35 914 36 940 37 965 38 991 39 1016 40 1041 41 1067 42 1092 43 1118 44 1143 45 1168 46 1194 47 1219 48 1245 49 1270 50 1295 51 1321 52 1346 53 1372 54 1397 55

051001 Crown 2005 PF15044-4

Index 2

Index 3 Qty

Index 11

Index 25

Index 27

133191-023 133191-027 -

2 3 3 3 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

132654-023 132654-024 132654-025 132654-026 132654-027 132654-028 132654-029 132654-030 132654-031 132654-032 133183-033 133183-034 133183-035 133183-036 133183-037 133183-038 133183-039 133183-040 133183-041 133183-042 133183-043 133183-044 133183-045 133183-046 133183-047 133183-048 133183-049 133183-050 133183-051 133183-052 133183-053 133183-054 133183-055

4 6 6 6 4 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

135892-024 135892-025 135892-026 135892-028 135892-029 135892-030 135892-031 135892-032 135892-033 135892-034 135892-035 135892-036 135892-037 135892-038 135892-039 135892-040 135892-041 135892-042 135892-043 135892-044 135892-045 135892-046 135892-047 135892-048 135892-049 135892-050 135892-051 135892-052 135892-053 135892-054 135892-055

11060

09.1–1960–053

TRAVERSE DRIVE

C

Rack mounted on Platform

Part of Load Handler See Section 09.1

Load Handler Top

See Pages -102 & -103 For Additional Parts Figure 12688-01

09.1–1960–100 01 Rev. 3/06

Crown 2005 PF15047-1 Rev. 3/06

C INDEX

PART NUMBER

TRAVERSE DRIVE PART NAME

NUMBER REQUIRED

1 ................... 060075-024 ........................ Screw ......................................................................................... 1 061004-012 ........................ Thread Locking Adhesive ........................................................... AR 2 ................... 137642 ............................... Clamp ......................................................................................... 1 3 ................... 060030-203 ........................ Flatwasher .................................................................................. 2 4 ................... 078833-004 ........................ Chain .......................................................................................... 1 076902-003 ........................ Link ............................................................................................. 1 5 ................... 132546 ............................... Sprocket ..................................................................................... 1 6 ................... 060063-024 ........................ Screw ......................................................................................... 5 7 ................... 132545 ............................... Clamp ......................................................................................... 1 8 ................... 065178 ............................... Sensor Bearing - ECR4 ............................................................. 1 061004-022 ........................ Retaining Compound ................................................................. AR 9 ................... 132544 ............................... Hub ............................................................................................. 1 10 .................. See Section 02.6 ................ Hydraulic Motor .......................................................................... 1 11 .................. 060075-028 ........................ Screw ......................................................................................... 2 12 .................. 132537 ............................... Motor Plate ................................................................................. 1 13 .................. 060115-008 ........................ Screw ......................................................................................... 1 14 .................. 060017-019 ........................ Screw ......................................................................................... 4 15 .................. 089912-002 ........................ Washer ....................................................................................... 1 16 .................. 061008-006 ........................ Woodruff Key .............................................................................. 1 17 .................. 101400 ............................... Sprocket ..................................................................................... 1 18 .................. 132534 ............................... Washer ....................................................................................... 1 19 .................. 060015-053 ........................ Screw ......................................................................................... 3 20 .................. 060075-025 ........................ Screw ......................................................................................... 2 21 .................. 132760 ............................... Bracket ....................................................................................... 1 22 .................. 060017-086 ........................ Screw ......................................................................................... 2 23 .................. 101393 ............................... Idler Shaft ................................................................................... 1 24 .................. 076293 ............................... Roller .......................................................................................... 2 25 .................. 076143 ............................... Cap ............................................................................................. 2 26 .................. 060016-022 ........................ Screw ......................................................................................... 2 27 .................. 133180-001 ........................ Spacer ........................................................................................ 1 28 .................. 061009-014 ........................ Square Key ................................................................................ 1 29 .................. 132540 ............................... Tube ........................................................................................... 1 30 .................. 060030-239 ........................ Flatwasher .................................................................................. 2 31 .................. 060030-215 ........................ Flatwasher .................................................................................. AR 32 .................. 110311 ................................ Gear Assembly ........................................................................... 1 33 .......................065084-005 ........................ Bearing .................................................................................. 2 34 .......................103725 ................................ Gear ...................................................................................... 1 35 .................. 060030-227 ........................ Flatwasher .................................................................................. AR 36 .................. 103762 ............................... Extension Fitting......................................................................... 1 37 .................. 076048-001 ........................ Lubrication Fitting ....................................................................... 1 38 .................. 060061-022 ........................ Screw ......................................................................................... 3 39 .................. 132541 ............................... Mount ......................................................................................... 1 40 .................. 133378-001 ........................ Switch Assembly - TVRS ........................................................... 1 41 .................. 060061-011 ........................ Screw ......................................................................................... 1 42 .................. 111399 ................................ Bar .............................................................................................. 1 43 .................. 109147-001 ........................ Shim ........................................................................................... AR 109147-002 ........................ Shim ........................................................................................... AR 109147-003 ........................ Shim ........................................................................................... AR 44 .................. 111398 ................................ Wear Strip .................................................................................. 1 45 .................. 060030-119 ........................ Flatwasher .................................................................................. 2 Always Specify Model, Data & Serial Numbers Crown 2005 PF15047-2 Rev. 3/06

09.1–1960–101 01 Rev. 3/06

TRAVERSE DRIVE

C

Load Handler Bottom

Rack mounted on Platform

See Pages -100 & -101 For Additional Parts Figure 12692

09.1–1960–102 01 Rev. 3/06

Crown 2005 PF15047-3 Rev. 3/06

C INDEX

PART NUMBER

TRAVERSE DRIVE PART NAME

NUMBER REQUIRED

60 .................. 060009-044 ........................ Retaining Ring ............................................................................ 2 61 .................. 076293 ............................... Roller .......................................................................................... 2 62 .................. 074668-001 ........................ Roller .......................................................................................... 1 63 .................. 060009-018 ........................ Retaining Ring ............................................................................ 1 64 .................. 060021-011 ........................ Nut .............................................................................................. 1 65 .................. 060038-006 ........................ Cotter Pin ................................................................................... 1 66 .................. 101393 ............................... Idler Shaft ................................................................................... 1 67 .................. 101678 ............................... Bolt ............................................................................................. 1 68 .................. 065084-005 ........................ Bearing ....................................................................................... 1 69 .................. 105237 ............................... Gasket ........................................................................................ 1 70 .................. 101410 ............................... Plate ........................................................................................... 1 71 .................. 060075-025 ........................ Screw ......................................................................................... 2 72 .................. 076048-001 ........................ Lubrication Fitting ....................................................................... 2 73 .................. 060115-009 ........................ Screw ......................................................................................... 5 74 .................. 108113 ................................ Bar .............................................................................................. 1 75 .................. 108115-001 ........................ Shim ........................................................................................... AR 108115-003 ........................ Shim ........................................................................................... AR 76 .................. 111398 ................................ Wear Strip .................................................................................. 1 77 .................. 060015-053 ........................ Screw ......................................................................................... 2 78 .................. 060030-227 ........................ Flatwasher .................................................................................. AR 79 .................. 060030-239 ........................ Flatwasher .................................................................................. 2 80 .................. 110311 ................................ Gear Assembly ........................................................................... 1 81 .......................065084-005 ........................ Bearing .................................................................................. 2 82 .......................103725 ................................ Gear ...................................................................................... 1 83 .................. 103762 ............................... Extension Fitting......................................................................... 1 84 .................. 060005-009 ........................ Lockwasher ................................................................................ 1 85 .................. 060030-215 ........................ Flatwasher .................................................................................. AR 060030-227 ........................ Flatwasher .................................................................................. AR 060030-239 ........................ Flatwasher .................................................................................. AR 060030-312 ........................ Flatwasher .................................................................................. AR Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15047-4 Rev. 3/06

13591

09.1–1960–103 01 Rev. 3/06

PIVOT MECHANISM

C

Figure 12719

09.1–1960–150

Crown 2005 PF15062-1

C INDEX

PIVOT MECHANISM

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... 060061-020 ........................ Screw ......................................................................................... 2 2 ................... 062709 ............................... Conductive Pot ........................................................................... 1 3 ................... 132182 ............................... Pivot Hub Sense ........................................................................ 1 4 ................... 060009-079 ........................ Retaining Ring ............................................................................ 1 5 ................... 060030-346 ........................ Flatwasher .................................................................................. 1 6 ................... 060063-046 ........................ Screw ......................................................................................... 2 7 ................... 132749 ............................... Bracket ....................................................................................... 1 8 ................... 132181 ............................... Pivot Pulley Sense ..................................................................... 1 9 ................... 060030-345 ........................ Flatwasher .................................................................................. 1 10 .................. 060032-076 ........................ Screw ......................................................................................... 1 11 .................. 060038-005 ........................ Cotter Pin ................................................................................... 2 12 .................. 060059-038 ........................ Nut .............................................................................................. 2 13 .................. See Section 08.8 ................ Pivot Cylinder ............................................................................. 2 14 .................. 132744 ............................... Pin .............................................................................................. 2 15 .................. 060062-016 ........................ Screw ......................................................................................... 2 16 .................. 128301 ............................... Retainer ...................................................................................... 2 17 .................. 060009-172 ........................ Retaining Ring ............................................................................ 4 18 .................. 065012-003 ........................ Bushing ...................................................................................... 2 19 .................. 101570 ............................... Shim ........................................................................................... AR 20 .................. 111638 ................................ Shim ........................................................................................... AR 21 .................. 108862 ............................... Stop Block .................................................................................. 2 22 .................. 060030-010 ........................ Flatwasher .................................................................................. 4 23 .................. 060005-007 ........................ Lockwasher ................................................................................ 4 24 .................. 060015-064 ........................ Screw ......................................................................................... 4 25 .................. 132747 ............................... Connecting Link ......................................................................... 1 26 .................. 132750 ............................... Cable .......................................................................................... 1 27 .................. 132748 ............................... Connecting Link ......................................................................... 1 28 .................. 137668 ............................... Bearing Plate Assembly ............................................................. 1 137138 ................................ Bearing Plate ......................................................................... 1 137141 ................................ Bushing ................................................................................. 1 076048-001 ........................ Lubrication Fitting .................................................................. 1 29 .................. 135733 ............................... Bolt ............................................................................................. 2 30 .................. 076048-001 ........................ Lubrication Fitting ....................................................................... 1 31 .................. 065087 ............................... Thrust Bearing ............................................................................ 1 32 .................. 060015-004 ........................ Screw ......................................................................................... 2 33 .................. 092747-003 ........................ Poly Stop .................................................................................... 2 34 .................. 092746-003 ........................ Bracket ....................................................................................... 2 35 .................. 065084-004 ........................ Bearing ....................................................................................... 1 36 .................. 103877 ............................... Washer ....................................................................................... 1 37 .................. 060017-007 ........................ Screw ......................................................................................... 2 38 .................. 060059-028 ........................ Nut .............................................................................................. 2 39 .................. 132751-001* ....................... Chain - 584 mm (23 in) or 711 mm (28 in) - 1397 mm (55 in) Load Handler ............................................................................. 1 132751-002* ....................... Chain - 610 mm (24 in) Load Handler ....................................... 1 132751-003* ....................... Chain - 635 mm (25 in) Load Handler ....................................... 1 132751-004* ....................... Chain - 660 mm (26 in) Load Handler ....................................... 1 132751-005* ....................... Chain - 686 mm (27 in) Load Handler ....................................... 1 40 .................. 131312 ............................... Module ....................................................................................... 1 41 .................. 060062-006 ........................ Screw ......................................................................................... 2 42 .................. 060059-027 ........................ Nut .............................................................................................. 2

051001 Crown 2005 PF15062-2

Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

11257/12081/12274

09.1–1960–151

C

FIXED FORK CARRIAGE

To Auxiliary Mast

Stop Location For Trucks With A 685 mm (27 in.)

Load Handler Head Length Stop Location For Trucks

WithA580mm(23in.)

LoadHandlerHeadLength See Section 07.9 For Forks

Figure 12687

09.1–1960–350

Crown 2005 PF15045-1

C INDEX

FIXED FORK CARRIAGE

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... 060000-045 ........................ Roll Pin ....................................................................................... 2 2 ................... 089260-034 ........................ Chain 1245 mm (49 in) Long 49 Links ....................................... 1 089260-030 ........................ Chain Bulk Cut Length To 1245 mm (49 in) Long 49 Links ....... 1 3 ................... 113303 ................................ Chain Pin .................................................................................... 1 4 ................... 060030-068 ........................ Flatwasher 0.7 mm (.03 in) Thick ............................................... AR 5 ................... 060030-050 ........................ Flatwasher 1.5 mm (.06 in) Thick ............................................... AR 6 ................... 060030-297 ........................ Flatwasher 0.4 mm (.016 in) Thick ............................................. AR 7 ................... 074020 ............................... Column Roller ............................................................................ 4 8 ................... See Chart ........................... Fork Carriage ............................................................................. 1 9 ................... 108573-001 ........................ Fork Rod 760 mm (30 in) Wide Fork Carriage ........................... 1 108573-002 ........................ Fork Rod 1060 mm (42 in) Wide Fork Carriage ......................... 1 108573-003 ........................ Fork Rod 1370 mm (54 in) Wide Fork Carriage ......................... 1 10 .................. 060009-043 ........................ Retaining Ring ............................................................................ 4 11 .................. 123456-001 ........................ Shim 3 mm (.12 in) Thick ........................................................... AR 123456-002 ........................ Shim 1.5 mm (.06 in) Thick ........................................................ AR 12 .................. 108112 ................................ Poly Stop .................................................................................... 2 13 .................. 074486-001 ........................ Bushing ...................................................................................... 4 14 .................. 060030-012 ........................ Flatwasher .................................................................................. 4 15 .................. 060015-006 ........................ Screw ......................................................................................... 4 16 .................. 109194-001 ........................ Spacer 760 mm (30 in) Wide Fork Carriage .............................. AR 109194-002 ........................ Spacer 1060 mm (42 in) Wide Fork Carriage ............................ AR 109194-003 ........................ Spacer 1370 mm (54 in) Wide Fork Carriage ............................ AR 17 .................. 108554-001 ........................ Spacer 760 mm (30 in) Wide Fork Carriage .............................. AR 108554-002 ........................ Spacer 1060 mm (42 in) Wide Fork Carriage ............................ AR 108554-003 ........................ Spacer 1370 mm (54 in) Wide Fork Carriage ............................ AR 18 .................. 060015-053 ........................ Screw ......................................................................................... 8 19 .................. 079564-004 ........................ Terminal Board TB709 ............................................................... 1 060012-014 ........................ Screw .................................................................................... 18 20 .................. 060012-027 ........................ Screw ......................................................................................... 2 21 .................. 108497 ............................... Cover .......................................................................................... 1 22 .................. 062823-001 ........................ Proximity Sensor HGTRS2 ........................................................ 1 062007-015 ........................ Terminal ...................................................................................... 2 23 .................. 060061-011 ........................ Screw ......................................................................................... 1 24 .................. 060015-115 ........................ Screw ......................................................................................... 2 25 .................. 133464 ............................... Bracket ....................................................................................... 1 26 .................. 060015-006 ........................ Screw ......................................................................................... 3 27 .................. 060005-007 ........................ Lockwasher ................................................................................ 3 28 .................. 060030-012 ........................ Flatwasher .................................................................................. 3 29 .................. 061002-026 ........................ Cable Clamp .............................................................................. 3 Always Specify Model, Data & Serial Numbers CHART 1 Index 8 Fork Carriage Fork Carriage Width Across Forks

051001 Crown 2005 PF15045-2

Overall Extension

760 mm (30 in.)

1060 mm (42 in.)

1370 mm (54 in.)

100 mm (4.0 in.)

117128-001

117128-002

117128-003

125 mm (5.0 in.)

117126-001

117126-002

117126-003

150 mm (6.0 in.)

117115-001

117115-002

117115-003 11070

09.1–1960–351

C

TELESCOPIC FORK CARRIAGE

To Auxiliary Mast Stop Location For Trucks With A 685 mm (27 in.) Load Handler Head Length

Stop Location For Trucks With A 580 mm (23 in.) Load Handler Head Length

See Section 07.9 For Forks

Figure 12689

09.1–1960–400

Crown 2005 PF15048-1

C INDEX

PART NUMBER

TELESCOPIC FORK CARRIAGE PART NAME

NUMBER REQUIRED

1 ................... 060000-045 ........................ Roll Pin ....................................................................................... 2 2 ................... 089260-034 ........................ Chain 1245 mm (49 in) Long 49 Links ....................................... 1 089260-030 ........................ Chain Bulk Cut Length To 1245 mm (49 in) Long 49 Links ....... 1 3 ................... 113303 ................................ Chain Pin .................................................................................... 1 4 ................... 060030-068 ........................ Flatwasher 0.78 mm (.03 in) Thick ............................................. AR 5 ................... 060030-050 ........................ Flatwasher 1.5 mm (.06 in) Thick ............................................... AR 6 ................... 060030-297 ........................ Flatwasher 0.4 mm (.016 in) Thick ............................................. AR 7 ................... 074020 ............................... Column Roller ............................................................................ 4 8 ................... 110046 ................................ Fork Carriage 760 mm (30 in) Width Across Forks .................... 1 117148-001 ........................ Fork Carriage 1065 mm (42 in) Width Across Forks .................. 1 117148-002 ........................ Fork Carriage 1370 mm (54 in) Width Across Forks .................. 1 9 ................... 110042 ................................ Fork Rod .................................................................................... 1 10 .................. 060009-017 ........................ Retaining Ring ............................................................................ 4 11 .................. 123456-001 ........................ Shim 3 mm (.12 in) Thick ........................................................... AR 123456-002 ........................ Shim 1.5 mm (.06 in) Thick ........................................................ AR 12 .................. 108112 ................................ Poly Stop 12.7 mm (.5 in) Thick ................................................. 2 13 .................. 131350 ............................... Stop 10.4 mm (.41 in) Thick ....................................................... AR 14 .................. 074486-001 ........................ Bushing ...................................................................................... 4 15 .................. 060030-012 ........................ Flatwasher .................................................................................. 4 16 .................. 060015-006 ........................ Screw ......................................................................................... 4 17 .................. 110712 ................................ Shim ........................................................................................... AR 18 .................. 110713 ................................ Spacer ........................................................................................ 2 19 .................. 060015-053 ........................ Screw ......................................................................................... 8 20 .................. 110044 ................................ Cover .......................................................................................... 1 21 .................. 062823-001 ........................ Proximity Sensor HGTRS2 ....................................................... 1 062007-015 ........................ Terminal ................................................................................. 2 22 .................. 060061-011 ........................ Screw ......................................................................................... 1 23 .................. 060015-115 ........................ Screw ......................................................................................... 2 24 .................. 133465 ............................... Bracket ....................................................................................... 1 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15048-2

11086

09.1–1960–401

C

TILTING FORK CARRIAGE to Auxiliary Mast to Load Handler Manifold Block

See Section 08.6

Figure 13270

09.1–1960–450 01 Rev. 3/06

Crown 2005 PF15182-1 Rev. 3/06

C INDEX

TILTING FORK CARRIAGE

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ................... 133786-001* ....................... Carriage - 127 mm (5.0 in) Offset .............................................. 1 133786-002* ....................... Carriage - 152 mm (6.0 in) Offset .............................................. 1 2 ........................082261 ................................ Clamp .................................................................................... 2 3 ........................060005-009 ........................ Lockwasher ........................................................................... 4 4 ........................060017-026 ........................ Screw .................................................................................... 4 5 ................... 135108 ............................... Cover .......................................................................................... 1 6 ................... 060015-053 ........................ Screw ......................................................................................... 2 7 ................... 064030-003 ........................ Nut .............................................................................................. 2 8 ................... 064355-004 ........................ Straight Bulkhead ....................................................................... 2 9 ................... 060015-015 ........................ Screw ......................................................................................... 4 10 .................. 060005-007 ........................ Lockwasher ................................................................................ 4 11 .................. 134778-001* ....................... Bulkhead - 127 mm (5.0 in) Offset ............................................. 1 134778-002* ....................... Bulkhead - 152 mm (6.0 in) Offset ............................................. 1 12 .................. 135749 ............................... Tube 127 mm (5.0 in) Offset ...................................................... 1 135751 ............................... Tube 152 mm (6.0 in) Offset ...................................................... 1 13 .................. 064061-004 ........................ Elbow ......................................................................................... 2 14 .................. 135748 ............................... Tube 127 mm (5.0 in) Offset ...................................................... 1 135750 ............................... Tube 152 mm (6.0 in) Offset ...................................................... 1 15 .................. 093919 ............................... Manifold ...................................................................................... 1 16 ............................................................... Tilt Cylinder ................................................................................ 1 17 .................. 065007-018 ........................ Bearing ....................................................................................... 2 18 .................. 093560-001 ........................ Carriage ..................................................................................... 1 19 .................. 060000-081 ........................ Pin .............................................................................................. 2 20 .................. 093554 ............................... Shaft ........................................................................................... 1 21 .................. 082205 ............................... Shaft ........................................................................................... 2 22 .................. 136851 ............................... Bracket 127 mm (5.0 in) Offset .................................................. 1 138747 ............................... Bracket 152 mm (6.0 in) Offset .................................................. 1 23 .................. 060015-115 ........................ Screw ......................................................................................... 2 24 .................. 062823-001 ........................ Sensor ........................................................................................ 2 062007-015 ........................ Terminal ...................................................................................... 7 071909-004 ........................ Terminal Block ............................................................................ 1 086360-001 ........................ Marking Strip .............................................................................. 1 060012-027 ........................ Screw ......................................................................................... 2 25 .................. 060061-011 ........................ Screw ......................................................................................... 2 26 .................. 108112 ................................ Stop ............................................................................................ 2 27 .................. 060030-012 ........................ Flatwasher .................................................................................. 4 28 .................. 060015-006 ........................ Screw ......................................................................................... 4 29 .................. 065007-017 ........................ Bearing ....................................................................................... 4 30 .................. 061002-026 ........................ Clamp ......................................................................................... 2 31 .................. 060005-007 ........................ Lockwasher ................................................................................ 1 32 .................. 060015-046 ........................ Screw ......................................................................................... 1 33 .................. 113303 ................................ Pin .............................................................................................. 1 34 .................. 060000-045 ........................ Pin .............................................................................................. 2 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number.

The truck data number represents truck features. Refer to Introduction.

051001 Crown 2005 PF15182-2 Rev. 3/06

13484

09.1–1960–451 01 Rev. 3/06

C

BRAKE PEDALS

Part Of Platform

Figure 12682

09.2–1960–001

Crown 2005 PF15042-1

C INDEX

PART NUMBER

BRAKE PEDALS PART NAME

NUMBER REQUIRED

1 ................... 133046 ............................... Pedal Cover ............................................................................... 2 2 ................... 060009-176 ........................ Retaining Ring ............................................................................ 4 3 ................... 133047 ............................... Plate ........................................................................................... 2 4 ................... 133787 ............................... Pin .............................................................................................. 2 5 ................... 132722 ............................... Brake Switch Assembly BRS1, BRS2, BRS3 & BRS4 ............... 2 062752-002 ........................ Switch BRS1, BRS2, BRS3 & BRS4..................................... 2 062755-003 ........................ Connector ............................................................................. 1 062798-006 ........................ Connector Insert ................................................................... 1 062007-092 ........................ Terminal ................................................................................. 4 062797-004 ........................ Contact .................................................................................. 4 6 ................... 060063-038 ........................ Screw ......................................................................................... 4 7 ................... 133044 ............................... Pedal Base ................................................................................. 2 8 ................... 137596 ............................... Spring ......................................................................................... 4 9 ................... 060032-070 ........................ Self-Tapping Screw .................................................................... 4 10 .................. 133788 ............................... Plate ........................................................................................... 4 11 .................. 060102-007 ........................ U-Nut .......................................................................................... 4 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15042-2

11044/12528

09.2–1960–002

OPERATOR PRESENCE PEDALS

Mounts To Back Of Platform

C

Part Of Platform

Figure 12703

09.2–1960–050 01 Rev. 3/06

Crown 2005 PF15052-1 Rev. 3/06

C INDEX

PART NUMBER

OPERATOR PRESENCE PEDALS PART NAME

NUMBER REQUIRED

1 ................... 133683 ............................... Pedal Pad ................................................................................... 3 2 ................... 133684 ............................... Plate ........................................................................................... 3 3 ................... 132721 ............................... Foot Presence Switch Assembly ................................................ 3 062752-002 ........................ Switch ......................................................................................... 9 062755-001 ........................ Connector ................................................................................... 3 062798-002 ........................ Connector Insert ........................................................................ 3 062007-092 ........................ Terminal ...................................................................................... 6 062007-102 ........................ Terminal ...................................................................................... 12 4 ................... 060009-159 ........................ Retaining Ring ............................................................................ 12 5 ................... 060102-001 ........................ U-Nut .......................................................................................... 4 6 ................... 060063-038 ........................ Screw ......................................................................................... 6 7 ................... 133485 ............................... Spring ......................................................................................... 12 8 ................... 133682 ............................... Pedal Baseplate ......................................................................... 3 9 ................... 060063-036 ........................ Screw ......................................................................................... 2 10 .................. 133265 ............................... Cover Trucks With A 1220 mm (48 in) Platform ......................... 1 133266 ............................... Cover Trucks With A 1320 mm (52 in) Platform ......................... 1 133267 ............................... Cover Trucks With A 1475/1625 mm (58/64 in) Platform ........... 1 11 .................. 060102-007 ........................ U-Nut .......................................................................................... 6 12 .................. 060063-035 ........................ Screw ......................................................................................... 4 13 .................. 133591 ............................... Cover Trucks With A 1220 mm (48 in) Platform ......................... 1 133212 ............................... Cover Trucks With A 1320 mm (52 in) Platform ......................... 1 133213 ............................... Cover Trucks With A 1475/1625 mm (58/64 in) Platform ........... 1 14 .................. 060102-004 ........................ U-Nut .......................................................................................... 2 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15052-2 Rev. 3/06

13483

09.2–1960–051 01 Rev. 3/06

WORK ASSIST ACCESSORIES

C

Figure 13061

10.0–1960–001

Crown 2005 PF15139-1

C INDEX

PART NUMBER

WORK ASSIST ACCESSORIES PART NAME

NUMBER REQUIRED

136994 ............................... Adjustable Arm System Kit 1 ................... 127697 ............................... Lower Clamp .............................................................................. 1 2 ................... 060062-012 ........................ Screw ......................................................................................... 2 3 ................... 128362 ............................... Upper Clamp .............................................................................. 1 4 ................... 137008-001 ........................ Bracket ....................................................................................... 1 5 ................... 137008-002 ........................ Bracket ....................................................................................... 1 6 ................... 060061-024 ........................ Screw ......................................................................................... 4 7 ................... 136993 ............................... Arm Mounting System ................................................................ 1 130144 ............................... Clip Pad & Hook Kit 1 ................... 127697 ............................... Lower Clamp .............................................................................. 1 2 ................... 060062-012 ........................ Screw ......................................................................................... 2 8 ................... 130154 ............................... Clip Pad & Hook Assembly ........................................................ 1 130145 ............................... Accessory Clamp Kit 1 ................... 127697 ............................... Lower Clamp .............................................................................. 1 2 ................... 060062-012 ........................ Screw ......................................................................................... 2 3 ................... 128362 ............................... Upper Clamp .............................................................................. 1 9 ................... 060061-013 ........................ Screw ......................................................................................... 4 130146 ............................... Accessory Clamp & Plate Kit 1 ................... 127697 ............................... Lower Clamp .............................................................................. 1 2 ................... 060062-012 ........................ Screw ......................................................................................... 2 3 ................... 128362 ............................... Upper Clamp .............................................................................. 1 10 .................. 130147 ............................... Accessory Mounting Plate ......................................................... 1 11 .................. 050003-014 ........................ Screw ......................................................................................... 4 Always Specify Model, Data & Serial Numbers

051001 Crown 2005 PF15139-2

12073

10.0–1960–002

POWER UNIT RAIL GUIDE

C

Figure 12580-01

10.4–1960–001 01 Rev. 3/06

Crown 2005 PF13978-1 Rev. 3/06

C INDEX

PART NUMBER

POWER UNIT RAIL GUIDE PART NAME

NUMBER REQUIRED

1 ................... See Chart ........................... Mount ......................................................................................... 2 2 ................... See Chart ........................... Yoke ........................................................................................... 2 3 ................... 100956 ............................... Wheel Assembly ......................................................................... 2 4 ........................090748-030 ........................ Wheel .................................................................................... 2 5 ........................065081-007 ........................ Bearing .................................................................................. 4 6 ................... 060030-085 ........................ Flatwasher .................................................................................. 4 7 ................... 133546 ............................... Pin .............................................................................................. 2 8 ................... 084022-002 ........................ Stop ............................................................................................ 2 9 ................... 076550 ............................... Spring ......................................................................................... 2 10 .................. 133534 ............................... Block .......................................................................................... 2 11 .................. 133547 ............................... Switch Cover .............................................................................. 2 12 .................. 060075-031 ........................ Screw ......................................................................................... 6 13 .................. 133544-001 ........................ Shim ........................................................................................... AR 14 .................. 133543 ............................... Skid Bar ...................................................................................... 2 15 .................. See Chart ........................... Shim ........................................................................................... AR 16 .................. See Chart ........................... Shim ........................................................................................... AR 17 .................. 062714 ............................... Switch RGSL & RGSR ............................................................... 2 18 .................. 060064-009 ........................ Screw ......................................................................................... 4 19 .................. 060117-013 ........................ Screw ......................................................................................... 12 20 .................. 060115-023 ........................ Screw ......................................................................................... 4 21 .................. 060030-041 ........................ Flatwasher .................................................................................. AR Always Specify Model, Data & Serial Numbers

Crown 2005 PF13978-2 Rev. 3/06

10.4–1960–002 01 Rev. 3/06

C

POWER UNIT RAIL GUIDE

NOTE: Power Unit Rail Guide Spread = Load Wheel Overall Width + Main Frame Rail Guide Spread Beyond Load Wheel Overall Width.

Example: Load Wheel Overall Width is 1219 mm (48 in.) and Main Frame Rail Guide Spread Beyond Load Wheel Overall Width is 32 mm (1.25 in.). Therefore, Power Unit Rail Guide Spread = 1219 mm (48 in.) + 32 mm (1.25) or 1251 mm (49.25 in.).

CHART 1 Power Unit Rail Guide Spread in. mm 49.25 49.50 49.75 50.00 50.25 50.50 50.75 51.00 51.25 51.50 51.75 52.00 52.25 52.50 52.75 53.00 53.25 53.50 53.75 54.00 54.25 54.50 54.75 55.00 55.25 55.50 55.75 56.00

1251 1257 1264 1270 1276 1283 1289 1295 1302 1308 1314 1321 1327 1334 1340 1346 1353 1359 1365 1372 1378 1384 1391 1397 1403 1410 1416 1422

Index 1

Index 2

Index 15 Quantity of 133545-001

Index 16 Quantity of 133545-002

133535-030 133535-030 133535-030 133535-030 133535-030 133535-030 133535-030 133535-030 133535-030 133535-030 133535-030 133535-030 133535-029 133535-029 133535-029 133535-029 133535-001 133535-001 133535-001 133535-001 133535-002 133535-002 133535-002 133535-002 133535-003 133535-003 133535-003 133535-003

133531-032 133531-032 133531-032 133531-032 133531-031 133531-031 133531-031 133531-031 133531-030 133531-030 133531-030 133531-030 133531-029 133531-029 133531-029 133531-029 133531-001 133531-001 133531-001 133531-001 133531-002 133531-002 133531-002 133531-002 133531-003 133531-003 133531-003 133531-003

— — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2

— 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4

continued on next page

10.4–1960–003 01 Rev. 3/06

Crown 2005 PF13978-3 Rev. 3/06

C

POWER UNIT RAIL GUIDE CHART 1 (Continued)

Power Unit Rail Guide Spread in. mm 56.25 56.50 56.75 57.00 57.25 57.50 57.75 58.00 58.25 58.50 58.75 59.00 59.25 59.50 59.75 60.00 60.25 60.50 60.75 61.00 61.25 61.50 61.75 62.00 62.25 62.50 62.75 63.00 63.25 63.50 63.75 64.00 64.25 64.50 64.75 65.00

1429 1435 1441 1448 1454 1461 1467 1473 1480 1486 1492 1499 1505 1511 1518 1524 1530 1537 1543 1549 1556 1562 1569 1575 1581 1588 1594 1600 1607 1613 1619 1626 1632 1638 1645 1651

Index 1

Index 2

Index 15 Quantity of 133545-001

133535-004 133535-004 133535-004 133535-004 133535-005 133535-005 133535-005 133535-005 133535-006 133535-006 133535-006 133535-006 133535-007 133535-007 133535-007 133535-007 133535-008 133535-008 133535-008 133535-008 133535-009 133535-009 133535-009 133535-009 133535-010 133535-010 133535-010 133535-010 133535-011 133535-011 133535-011 133535-011 133535-012 133535-012 133535-012 133535-012

133531-004 133531-004 133531-004 133531-004 133531-005 133531-005 133531-005 133531-005 133531-006 133531-006 133531-006 133531-006 133531-007 133531-007 133531-007 133531-007 133531-008 133531-008 133531-008 133531-008 133531-009 133531-009 133531-009 133531-009 133531-010 133531-010 133531-010 133531-010 133531-011 133531-011 133531-011 133531-011 133531-012 133531-012 133531-012 133531-012

— — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2

Index 16 Quantity of 133545-002 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4

continued on next page

Crown 2005 PF13978-4 Rev. 3/06

10.4–1960–004 01 Rev. 3/06

C

POWER UNIT RAIL GUIDE CHART 1 (Continued) Power Unit Rail Guide Spread in. mm 65.25 65.50 65.75 66.00 66.25 66.50 66.75 67.00 67.25 67.50 67.75 68.00 68.25 68.50 68.75 69.00 69.25 69.50 69.75 70.00 70.25 70.50 70.75 71.00 71.25 71.50 71.75 72.00 72.25 72.50 72.75 73.00 73.25 73.50 73.75 74.00

1657 1664 1670 1676 1683 1689 1696 1702 1708 1715 1721 1727 1734 1740 1746 1753 1759 1765 1772 1778 1784 1791 1797 1803 1810 1816 1822 1829 1835 1842 1848 1854 1861 1867 1873 1880

Index 1

Index 2

Index 15 Quantity of 133545-001

Index 16 Quantity of 133545-002

133535-013 133535-013 133535-013 133535-013 133535-014 133535-014 133535-014 133535-014 133535-015 133535-015 133535-015 133535-015 133535-016 133535-016 133535-016 133535-016 133535-017 133535-017 133535-017 133535-017 133535-018 133535-018 133535-018 133535-018 133535-019 133535-019 133535-019 133535-019 133535-020 133535-020 133535-020 133535-020 133535-021 133535-021 133535-021 133535-021

133531-013 133531-013 133531-013 133531-013 133531-014 133531-014 133531-014 133531-014 133531-015 133531-015 133531-015 133531-015 133531-016 133531-016 133531-016 133531-016 133531-017 133531-017 133531-017 133531-017 133531-018 133531-018 133531-018 133531-018 133531-019 133531-019 133531-019 133531-019 133531-020 133531-020 133531-020 133531-020 133531-021 133531-021 133531-021 133531-021

— — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2

— 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4

continued on next page

10.4–1960–005 01 Rev. 3/06

Crown 2005 PF13978-5 Rev. 3/06

C

POWER UNIT RAIL GUIDE CHART 1 (Continued)

Power Unit Rail Guide Spread in. mm 74.25 74.50 74.75 75.00 75.25 75.50 75.75 76.00 76.25 76.50 76.75 77.00 77.25 77.50 77.75 78.00 78.25 78.50 78.75 79.00 79.25 79.50 79.75 80.00 80.25 80.50 80.75

051001 Crown 2005 PF13978-6 Rev. 3/06

1886 1892 1899 1905 1911 1918 1924 1930 1937 1943 1950 1956 1962 1969 1975 1981 1988 1994 2000 2007 2013 2019 2026 2032 2038 2045 2051

Index 1

Index 2

Index 15 Quantity of 133545-001

Index 16 Quantity of 133545-002

133535-022 133535-022 133535-022 133535-022 133535-023 133535-023 133535-023 133535-023 133535-024 133535-024 133535-024 133535-024 133535-025 133535-025 133535-025 133535-025 133535-026 133535-026 133535-026 133535-026 133535-027 133535-027 133535-027 133535-027 133535-028 133535-028 133535-028

133531-022 133531-022 133531-022 133531-022 133531-023 133531-023 133531-023 133531-023 133531-024 133531-024 133531-024 133531-024 133531-025 133531-025 133531-025 133531-025 133531-026 133531-026 133531-026 133531-036 133531-027 133531-027 133531-027 133531-027 133531-028 133531-028 133531-028

— — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2

— 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 —

13587

10.4–1960–006 01 Rev. 3/06

POWER UNIT RAIL GUIDE - LOW PROFILE

C

Figure 12603-01

10.4–1960–050 01 Rev. 3/06

Crown 2005 PF15003-1 Rev. 3/06

C

POWER UNIT RAIL GUIDE - LOW PROFILE

INDEX

PART NAME

PART NUMBER

NUMBER REQUIRED

1 ................... See Chart ........................... Mount ......................................................................................... 2 2 ................... See Chart ........................... Yoke ........................................................................................... 2 3 ................... 135067 ............................... Wheel Assembly ......................................................................... 2 4 ........................133762 ................................ Wheel .................................................................................... 2 5 ........................065081-007 ........................ Bearing .................................................................................. 4 6 ................... 060030-113 ........................ Flatwasher .................................................................................. 4 7 ................... 133390 ............................... Pin .............................................................................................. 2 8 ................... 060017-111 ......................... Screw ......................................................................................... 2 9 ................... 084022-002 ........................ Stop ............................................................................................ 2 10 .................. 076550 ............................... Spring ......................................................................................... 2 11 .................. 133534 ............................... Block .......................................................................................... 2 12 .................. 133547 ............................... Switch Cover .............................................................................. 2 13 .................. 060075-031 ........................ Screw ......................................................................................... 6 14 .................. See Chart ........................... Shim ........................................................................................... AR 15 .................. See Chart ........................... Shim ........................................................................................... AR 16 .................. 062714 ............................... Switch RGSL & RGSR ............................................................... 2 17 .................. 060064-009 ........................ Screw ......................................................................................... 4 18 .................. 134126 ............................... Skid Bar ...................................................................................... 2 19 .................. 060117-013 ........................ Screw ......................................................................................... 12 20 .................. 060115-023 ........................ Screw ......................................................................................... 4 21 .................. 134127-001 ........................ Shim ........................................................................................... AR 22 .................. 060030-041 ........................ Flatwasher .................................................................................. AR Always Specify Model, Data & Serial Numbers

Crown 2005 PF15003-2 Rev. 3/06

10.4–1960–051 01 Rev. 3/06

C

POWER UNIT RAIL GUIDE - LOW PROFILE

NOTE: Power Unit Rail Guide Spread = Load Wheel Overall Width + Main Frame Rail Guide Spread Beyond Load Wheel Overall Width.

Example: Load Wheel Overall Width is 1321 mm (52 in.) and Main Frame Rail Guide Spread Beyond Load Wheel Overall Width is 32 mm (1.25 in.). Therefore, Power Unit Rail Guide Spread = 1321 mm (52 in.) + 32 mm (1.25 in.) or 1353 mm (53.25 in.).

Power Unit Rail Guide Spread in. mm 53.25 53.50 53.75 54.00 54.25 54.50 54.75 55.00 55.25 55.50 55.75 56.00 56.25 56.50 56.75 57.00 57.25 57.50 57.75 58.00 58.25 58.50 58.75 59.00 59.25 59.50 59.75 60.00

1353 1359 1365 1372 1378 1384 1391 1397 1403 1410 1416 1422 1429 1435 1441 1448 1454 1461 1467 1473 1480 1486 1492 1499 1505 1511 1518 1524

CHART 1 Index 1 Index 2

134118-001 134118-001 134118-001 134118-001 134118-002 134118-002 134118-002 134118-002 134118-003 134118-003 134118-003 134118-003 134118-004 134118-004 134118-004 134118-004 134118-005 134118-005 134118-005 134118-005 134118-006 134118-006 134118-006 134118-006 134118-007 134118-007 134118-007 134118-007

134122-001 134122-001 134122-001 134122-001 134122-002 134122-002 134122-002 134122-002 134122-003 134122-003 134122-003 134122-003 134122-004 134122-004 134122-004 134122-004 134122-005 134122-005 134122-005 134122-005 134122-006 134122-006 134122-006 134122-006 134122-007 134122-007 134122-007 134122-007

Index 14 Quantity of 133545-001

Index 15 Quantity of 133545-002

— — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2

— 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 continued on next page

10.4–1960–052 01 Rev. 3/06

Crown 2005 PF15003-3 Rev. 3/06

C

POWER UNIT RAIL GUIDE - LOW PROFILE

Power Unit Rail Guide Spread in. mm 60.25 60.50 60.75 61.00 61.25 61.50 61.75 62.00 62.25 62.50 62.75 63.00 63.25 63.50 63.75 64.00 64.25 64.50 64.75 65.00 65.25 65.50 65.75 66.00 66.25 66.50 66.75 67.00 67.25 67.50 67.75 68.00 68.25 68.50 68.75 69.00

1530 1537 1543 1549 1556 1562 1569 1575 1581 1588 1594 1600 1607 1613 1619 1626 1632 1638 1645 1651 1657 1664 1670 1676 1683 1689 1696 1702 1708 1715 1721 1727 1734 1740 1746 1753

CHART 1 (Continued) Index 1 Index 2

134118-008 134118-008 134118-008 134118-008 134118-009 134118-009 134118-009 134118-009 134118-010 134118-010 134118-010 134118-010 134118-011 134118-011 134118-011 134118-011 134118-012 134118-012 134118-012 134118-012 134118-013 134118-013 134118-013 134118-013 134118-014 134118-014 134118-014 134118-014 134118-015 134118-015 134118-015 134118-015 134118-016 134118-016 134118-016 134118-016

134122-008 134122-008 134122-008 134122-008 134122-009 134122-009 134122-009 134122-009 134122-010 134122-010 134122-010 134122-010 134122-011 134122-011 134122-011 134122-011 134122-012 134122-012 134122-012 134122-012 134122-013 134122-013 134122-013 134122-013 134122-014 134122-014 134122-014 134122-014 134122-015 134122-015 134122-015 134122-015 134122-016 134122-016 134122-016 134122-016

Index 14 Quantity of 133545-001

Index 15 Quantity of 133545-002

— — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2

— 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 continued on next page

Crown 2005 PF15003-4 Rev. 3/06

10.4–1960–053 01 Rev. 3/06

C

POWER UNIT RAIL GUIDE - LOW PROFILE

Power Unit Rail Guide Spread in. mm 69.25 69.50 69.75 70.00 70.25 70.50 70.75 71.00 71.25 71.50 71.75 72.00 72.25 72.50 72.75 73.00 73.25 73.50 73.75 74.00 74.25 74.50 74.75 75.00 75.25 75.50 75.75 76.00 76.25 76.50 76.75 77.00 77.25 77.50 77.75 78.00

1759 1765 1772 1778 1784 1791 1797 1803 1810 1816 1822 1829 1835 1842 1848 1854 1861 1867 1873 1880 1886 1892 1899 1905 1911 1918 1924 1930 1937 1943 1950 1956 1962 1969 1975 1981

CHART 1 (Continued) Index 1 Index 2

134118-017 134118-017 134118-017 134118-017 134118-018 134118-018 134118-018 134118-018 134118-019 134118-019 134118-019 134118-019 134118-020 134118-020 134118-020 134118-020 134118-021 134118-021 134118-021 134118-021 134118-022 134118-022 134118-022 134118-022 134118-023 134118-023 134118-023 134118-023 134118-024 134118-024 134118-024 134118-024 134118-025 134118-025 134118-025 134118-025

134122-017 134122-017 134122-017 134122-017 134122-018 134122-018 134122-018 134122-018 134122-019 134122-019 134122-019 134122-019 134122-020 134122-020 134122-020 134122-020 134122-021 134122-021 134122-021 134122-021 134122-022 134122-022 134122-022 134122-022 134122-023 134122-023 134122-023 134122-023 134122-024 134122-024 134122-024 134122-024 134122-025 134122-025 134122-025 134122-025

Index 14 Quantity of 133545-001

Index 15 Quantity of 133545-002

— — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2 — — 2 2

— 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 — 4 continued on next page

10.4–1960–054 01 Rev. 3/06

Crown 2005 PF15003-5 Rev. 3/06

C

POWER UNIT RAIL GUIDE - LOW PROFILE

Power Unit Rail Guide Spread in. mm 78.25 78.50 78.75 79.00 79.25 79.50 79.75 80.00 80.25 80.50 80.75

051001 Crown 2005 PF15003-6 Rev. 3/06

1988 1994 2000 2007 2013 2019 2026 2032 2038 2045 2051

CHART 1 (Continued) Index 1 Index 2

134118-026 134118-026 134118-026 134118-026 134118-027 134118-027 134118-027 134118-027 134118-028 134118-028 134118-028

134122-026 134122-026 134122-026 134122-026 134122-027 134122-027 134122-027 134122-027 134122-028 134122-028 134122-028

Index 14 Quantity of 133545-001

Index 15 Quantity of 133545-002

— — 2 2 — — 2 2 — — 2

— 4 — 4 — 4 — 4 — 4 —

13588

10.4–1960–055 01 Rev. 3/06

C

MAIN FRAME RAIL GUIDE

Torque Bolts 162 Nm (120 ft. lbs.)

Figure 12599

10.4–1960–100

Crown 2005 PF15001-1

C INDEX

PART NUMBER

MAIN FRAME RAIL GUIDE PART NAME

NUMBER REQUIRED

1 ................... See Chart 1 ........................ Bumper ....................................................................................... 1 2 ................... See Chart 2 ........................ Support ....................................................................................... 2 3 ................... See Chart 2 ........................ Shim ........................................................................................... AR 4 ................... See Chart 2 ........................ Screw ......................................................................................... 6 5 ................... 100956 ............................... Wheel Assembly ......................................................................... 2 6 ........................090748-030 ........................ Wheel .................................................................................... 2 7 ........................065081-007 ........................ Bearing .................................................................................. 4 8 ................... 060030-113 ........................ Flatwasher .................................................................................. 4 9 ................... 133390 ............................... Pin .............................................................................................. 2 10 .................. 060017-111 ......................... Screw ......................................................................................... 2 Always Specify Model, Data & Serial Numbers

Crown 2005 PF15001-2

10.4–1960–101

C

MAIN FRAME RAIL GUIDE CHART 1 Load Wheel Overall Width in. mm

10.4–1960–102

Index 1

48

1219

133179-001

49

1245

133179-002

50

1270

133179-003

51

1295

133179-004

52

1321

133179-005

53

1346

133179-006

54

1372

133179-007

55

1397

133179-008

56

1422

133179-009

57

1448

133179-010

58

1473

133179-011

59

1499

133179-012

60

1524

133179-013

61

1549

133179-014

62

1575

133179-015

63

1600

133179-016

64

1626

133179-017

65

1651

133179-018

66

1676

133179-019

67

1702

133179-020

68

1727

133179-021

69

1753

133179-022

70

1778

133179-023

71

1803

133179-024

72

1829

133179-025

Crown 2005 PF15001-3

C

MAIN FRAME RAIL GUIDE CHART 2

Rail Guide Spread Beyond Load Wheel Overall Width in. mm 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 7.25 7.50 7.75 8.00 8.25 8.50 8.75

051001 Crown 2005 PF15001-4

32 38 44 51 57 64 70 76 83 89 95 102 108 114 121 127 133 140 146 152 159 165 171 178 184 191 197 203 210 216 222

Index 2

120772-001 120772-001 120772-001 120772-001 120772-001 120772-001 120772-001 120772-001 120772-001 120772-001 120772-001 120772-002 120772-002 120772-002 120772-002 120772-002 120772-002 120772-002 120772-002 120772-002 120772-002 120772-002 120772-003 120772-003 120772-003 120772-003 120772-003 120772-003 120772-003 120772-003 120772-003

Index 3

Index 4

Quantity of 120775-002

Quantity of 120775-003

— 2 — 2 — 2 — 2 — 2 — — 2 — 2 — 2 — 2 — 2 — — 2 — 2 — 2 — 2 —

— — 2 2 4 4 6 6 8 8 10 — — 2 2 4 4 6 6 8 8 10 — — 2 2 4 4 6 6 8

060117-005 060117-005 060117-005 060117-010 060117-010 060117-010 060117-010 060117-010 060117-011 060117-011 060117-011 060117-005 060117-005 060117-005 060117-010 060117-010 060117-010 060117-010 060117-010 060117-011 060117-011 060117-011 060117-005 060117-005 060117-005 060117-010 060117-010 060117-010 060117-010 060117-010 060117-011

10737

10.4–1960–103

C

MAIN FRAME RAIL GUIDE - EAC

EAC Distribution Board

Torque 162 Nm (120 ft. lbs.)

Figure 12605

10.4–1960–150

Crown 2005 PF15006-1

C INDEX

PART NUMBER

MAIN FRAME RAIL GUIDE - EAC PART NAME

NUMBER REQUIRED

1 ................... See Chart 1 ........................ Bumper ....................................................................................... 1 2 ................... See Chart 2 ........................ Support ....................................................................................... 2 3 ................... See Chart 2 ........................ Shim ........................................................................................... AR 4 ................... See Chart 2 ........................ Screw ......................................................................................... 6 5 ................... 100956 ............................... Wheel Assembly ......................................................................... 2 6 ........................090748-030 ........................ Wheel .................................................................................... 2 7 ........................065081-007 ........................ Bearing .................................................................................. 4 8 ................... 060030-113 ........................ Flatwasher .................................................................................. 4 9 ................... 133390 ............................... Pin .............................................................................................. 2 10 .................. 060017-111 ......................... Screw ......................................................................................... 2 11 .................. 060102-004 ........................ U-Nut .......................................................................................... 2 12 .................. 133220 ............................... Cover .......................................................................................... 1 13 .................. 060063-015 ........................ Screw ......................................................................................... 2 14 .................. 124960-001 ........................ Spacer ........................................................................................ 4 15 .................. 132007 ............................... EAC Distribution Board .............................................................. 1 16 .................. 060065-007 ........................ Screw ......................................................................................... 4 17 .................. 113231 ................................ Clamp ......................................................................................... 4 18 .................. 060065-017 ........................ Screw ......................................................................................... 4 19 .................. 113008 ................................ Sensor Block .............................................................................. 4 20 .................. 060129-002 ........................ Screw ......................................................................................... 8 21 .................. 062512-001 ........................ Sensor (North - Red) .................................................................. 4 062512-002 ........................ Sensor (South - Blue) (Optional) ................................................ 4 22 .................. 060014-005 ........................ Screw ......................................................................................... 8 23 .................. 122255 ............................... Tie Mount ................................................................................... 1 24 .................. 060065-017 ........................ Screw ......................................................................................... 1 25 .................. 133177 ............................... Cover .......................................................................................... 1 26 .................. 060129-002 ........................ Screw ......................................................................................... 8 Always Specify Model, Data & Serial Numbers

Crown 2005 PF15006-2

10.4–1960–151

C

MAIN FRAME RAIL GUIDE - EAC CHART 1 Load Wheel Overall Width in. mm

10.4–1960–152

Index 1

48

1219

133176-001

49

1245

133176-002

50

1270

133176-003

51

1295

133176-004

52

1321

133176-005

53

1346

133176-006

54

1372

133176-007

55

1397

133176-008

56

1422

133176-009

57

1448

133176-010

58

1473

133176-011

59

1499

133176-012

60

1524

133176-013

61

1549

133176-014

62

1575

133176-015

63

1600

133176-016

64

1626

133176-017

65

1651

133176-018

66

1676

133176-019

67

1702

133176-020

68

1727

133176-021

69

1753

133176-022

70

1778

133176-023

71

1803

133176-024

72

1829

133176-025

Crown 2005 PF15006-3

C

MAIN FRAME RAIL GUIDE - EAC CHART 2

Rail Guide Spread Beyond Load Wheel Overall Width in. mm 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 7.25 7.50 7.75 8.00 8.25 8.50 8.75

051001 Crown 2005 PF15006-4

32 38 44 51 57 64 70 76 83 89 95 102 108 114 121 127 133 140 146 152 159 165 171 178 184 191 197 203 210 216 222

Index 2

120772-001 120772-001 120772-001 120772-001 120772-001 120772-001 120772-001 120772-001 120772-001 120772-001 120772-001 120772-002 120772-002 120772-002 120772-002 120772-002 120772-002 120772-002 120772-002 120772-002 120772-002 120772-002 120772-003 120772-003 120772-003 120772-003 120772-003 120772-003 120772-003 120772-003 120772-003

Index 3

Index 4

Quantity of 120775-002

Quantity of 120775-003

— 2 — 2 — 2 — 2 — 2 — — 2 — 2 — 2 — 2 — 2 — — 2 — 2 — 2 — 2 —

— — 2 2 4 4 6 6 8 8 10 — — 2 2 4 4 6 6 8 8 10 — — 2 2 4 4 6 6 8

060117-005 060117-005 060117-005 060117-010 060117-010 060117-010 060117-010 060117-010 060117-011 060117-011 060117-011 060117-005 060117-005 060117-005 060117-010 060117-010 060117-010 060117-010 060117-010 060117-011 060117-011 060117-011 060117-005 060117-005 060117-005 060117-010 060117-010 060117-010 060117-010 060117-010 060117-011

10748

10.4–1960–153

MAIN FRAME RAIL GUIDE - LOW PROFILE

C

Torque Bolts 162 Nm (120 ft. lbs.)

Figure 12608

10.4–1960–200

Crown 2005 PF15007-1

C INDEX

PART NUMBER

MAIN FRAME RAIL GUIDE - LOW PROFILE PART NAME

NUMBER REQUIRED

1 ................... See Chart 1 ........................ Bumper ....................................................................................... 1 2 ................... See Chart 2 ........................ Support ....................................................................................... 2 3 ................... See Chart 2 ........................ Shim ........................................................................................... AR 4 ................... See Chart 2 ........................ Screw ......................................................................................... 6 5 ................... 135067 ............................... Wheel Assembly ......................................................................... 2 6 ........................133762 ................................ Wheel .................................................................................... 2 7 ........................065081-007 ........................ Bearing .................................................................................. 4 8 ................... 060030-113 ........................ Flatwasher .................................................................................. 4 9 ................... 133390 ............................... Pin .............................................................................................. 2 10 .................. 060017-111 ......................... Screw ......................................................................................... 2 Always Specify Model, Data & Serial Numbers

Crown 2005 PF15007-2

10.4–1960–201

MAIN FRAME RAIL GUIDE - LOW PROFILE CHART 1 Load Wheel Overall Width in. mm

10.4–1960–202

C

Index 1

48

1219

133179-001

49

1245

133179-002

50

1270

133179-003

51

1295

133179-004

52

1321

133179-005

53

1346

133179-006

54

1372

133179-007

55

1397

133179-008

56

1422

133179-009

57

1448

133179-010

58

1473

133179-011

59

1499

133179-012

60

1524

133179-013

61

1549

133179-014

62

1575

133179-015

63

1600

133179-016

64

1626

133179-017

65

1651

133179-018

66

1676

133179-019

67

1702

133179-020

68

1727

133179-021

69

1753

133179-022

70

1778

133179-023

71

1803

133179-024

72

1829

133179-025

Crown 2005 PF15007-3

C

MAIN FRAME RAIL GUIDE - LOW PROFILE CHART 2

Rail Guide Spread Beyond Load Wheel Overall Width in. mm 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 7.25 7.50 7.75 8.00 8.25 8.50 8.75

051001 Crown 2005 PF15007-4

32 38 44 51 57 64 70 76 83 89 95 102 108 114 121 127 133 140 146 152 159 165 171 178 184 191 197 203 210 216 222

Index 2

133759-001 133759-001 133759-001 133759-001 133759-001 133759-001 133759-001 133759-001 133759-001 133759-001 133759-001 133759-002 133759-002 133759-002 133759-002 133759-002 133759-002 133759-002 133759-002 133759-002 133759-002 133759-002 133759-003 133759-003 133759-003 133759-003 133759-003 133759-003 133759-003 133759-003 133759-003

Index 3

Index 4

Quantity of 120775-002

Quantity of 120775-003

— 2 — 2 — 2 — 2 — 2 — — 2 — 2 — 2 — 2 — 2 — — 2 — 2 — 2 — 2 —

— — 2 2 4 4 6 6 8 8 10 — — 2 2 4 4 6 6 8 8 10 — — 2 2 4 4 6 6 8

060117-005 060117-005 060117-005 060117-010 060117-010 060117-010 060117-010 060117-010 060117-011 060117-011 060117-011 060117-005 060117-005 060117-005 060117-010 060117-010 060117-010 060117-010 060117-010 060117-011 060117-011 060117-011 060117-005 060117-005 060117-005 060117-010 060117-010 060117-010 060117-010 060117-010 060117-011

10756

10.4–1960–203

MAIN FRAME RAIL GUIDE - LOW PROFILE EAC

C

EAC Distribution Board

Torque 162 Nm (120 ft. lbs.)

Figure 12609

10.4–1960–250

Crown 2005 PF15008-1

C INDEX

PART NUMBER

MAIN FRAME RAIL GUIDE - LOW PROFILE EAC PART NAME

NUMBER REQUIRED

1 ................... See Chart 1 ........................ Bumper ....................................................................................... 1 2 ................... See Chart 2 ........................ Support ....................................................................................... 2 3 ................... See Chart 2 ........................ Shim ........................................................................................... AR 4 ................... See Chart 2 ........................ Screw ......................................................................................... 6 5 ................... 135067 ............................... Wheel Assembly ......................................................................... 2 6 ........................133762 ................................ Wheel .................................................................................... 2 7 ........................065081-007 ........................ Bearing .................................................................................. 4 8 ................... 060030-113 ........................ Flatwasher .................................................................................. 4 9 ................... 133390 ............................... Pin .............................................................................................. 2 10 .................. 060017-111 ......................... Screw ......................................................................................... 2 11 .................. 060102-004 ........................ U-Nut .......................................................................................... 2 12 .................. 133220 ............................... Cover .......................................................................................... 1 13 .................. 060063-015 ........................ Screw ......................................................................................... 2 14 .................. 124960-001 ........................ Spacer ........................................................................................ 4 15 .................. 132007 ............................... EAC Distribution Board .............................................................. 1 16 .................. 060065-007 ........................ Screw ......................................................................................... 4 17 .................. 113231 ................................ Clamp ......................................................................................... 4 18 .................. 060065-017 ........................ Screw ......................................................................................... 4 19 .................. 113008 ................................ Sensor Block .............................................................................. 4 20 .................. 060129-002 ........................ Screw ......................................................................................... 8 21 .................. 062512-001 ........................ Sensor (North - Red) .................................................................. 4 062512-002 ........................ Sensor (South - Blue) (Optional) ................................................ 4 22 .................. 060014-005 ........................ Screw ......................................................................................... 8 23 .................. 122255 ............................... Tie Mount ................................................................................... 1 24 .................. 060065-017 ........................ Screw ......................................................................................... 1 25 .................. 133177 ............................... Cover .......................................................................................... 1 26 .................. 060129-002 ........................ Screw ......................................................................................... 8 Always Specify Model, Data & Serial Numbers

Crown 2005 PF15008-2

10.4–1960–251

MAIN FRAME RAIL GUIDE - LOW PROFILE EAC CHART 1 Load Wheel Overall Width in. mm

10.4–1960–252

C

Index 1

48

1219

133176-001

49

1245

133176-002

50

1270

133176-003

51

1295

133176-004

52

1321

133176-005

53

1346

133176-006

54

1372

133176-007

55

1397

133176-008

56

1422

133176-009

57

1448

133176-010

58

1473

133176-011

59

1499

133176-012

60

1524

133176-013

61

1549

133176-014

62

1575

133176-015

63

1600

133176-016

64

1626

133176-017

65

1651

133176-018

66

1676

133176-019

67

1702

133176-020

68

1727

133176-021

69

1753

133176-022

70

1778

133176-023

71

1803

133176-024

72

1829

133176-025

Crown 2005 PF15008-3

C

MAIN FRAME RAIL GUIDE - LOW PROFILE EAC CHART 2

Rail Guide Spread Beyond Load Wheel Overall Width in. mm 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 5.25 5.50 5.75 6.00 6.25 6.50 6.75 7.00 7.25 7.50 7.75 8.00 8.25 8.50 8.75

051001 Crown 2005 PF15008-4

32 38 44 51 57 64 70 76 83 89 95 102 108 114 121 127 133 140 146 152 159 165 171 178 184 191 197 203 210 216 222

Index 2

133759-001 133759-001 133759-001 133759-001 133759-001 133759-001 133759-001 133759-001 133759-001 133759-001 133759-001 133759-002 133759-002 133759-002 133759-002 133759-002 133759-002 133759-002 133759-002 133759-002 133759-002 133759-002 133759-003 133759-003 133759-003 133759-003 133759-003 133759-003 133759-003 133759-003 133759-003

Index 3

Index 4

Quantity of 120775-002

Quantity of 120775-003

— 2 — 2 — 2 — 2 — 2 — — 2 — 2 — 2 — 2 — 2 — — 2 — 2 — 2 — 2 —

— — 2 2 4 4 6 6 8 8 10 — — 2 2 4 4 6 6 8 8 10 — — 2 2 4 4 6 6 8

060117-005 060117-005 060117-005 060117-010 060117-010 060117-010 060117-010 060117-010 060117-011 060117-011 060117-011 060117-005 060117-005 060117-005 060117-010 060117-010 060117-010 060117-010 060117-010 060117-011 060117-011 060117-011 060117-005 060117-005 060117-005 060117-010 060117-010 060117-010 060117-010 060117-010 060117-011

10761

10.4–1960–253

LABELS & DECALS

C

Date Of Manufacture & Stamped Serial Number

Centered

For Additional Parts See Pages -003, -004, 005, 006 -007 & -008 Figure 14017

10.9–1960–001

Crown 2006 PF15331-1

C INDEX

PART NUMBER

LABELS & DECALS PART NAME

NUMBER REQUIRED

1 ................... 069372-022 ........................ Decal Momentum ....................................................................... 2 2 ................... 106158-021 ........................ Decal Crown............................................................................... 1 3 ................... 069586 ............................... Label Auxilliary Mast .................................................................. 1 869586-xxx* ....................... Label Auxilliary Mast .................................................................. 1 4 ................... 069006 ............................... Warning Hands Off ..................................................................... 7 869006-xxx* ....................... Warning Hands Off ..................................................................... 7 5 ................... 069010 ............................... Warning Stand Under ................................................................. 1 869010-xxx* ....................... Warning Stand Under ................................................................. 1 6 ................... 069593-001 ........................ Label AC ..................................................................................... 1 7 ................... 106158-001 ........................ Decal Crown............................................................................... 2 8 ................... 069582 ............................... Label Main Hydraulic Panel ....................................................... 1 869582-xxx* ....................... Label Main Hydraulic Panel ....................................................... 1 9 ................... 069020 ............................... Danger Battery ........................................................................... 2 869020-xxx* ....................... Danger Battery ........................................................................... 2 Always Specify Model, Data & Serial Numbers *For Foreign Language Trucks Order Appropriate Dash Number For Language Needed For Example For A German Language Label For Index 3 Order 869586-001 German French Spanish Dutch Italian English Polish Czech Danish Portuguese Hungarian Finnish Swedish Russian Turkish Slovenian

Crown 2006 PF15331-2

-001 -002 -003 -004 -005 -006 -007 -008 -009 -010 -017 -018 -020 -021 -022 -023

10.9–1960–002

LABELS & DECALS

C

Centered

For Additional Parts See Pages -001, -002, 005, 006 -007 & -008 Figure 14018

10.9–1960–003

Crown 2006 PF15331-3

C INDEX

PART NUMBER

LABELS & DECALS PART NAME

NUMBER REQUIRED

20 .................. 069006 ............................... Warning Hands Off ..................................................................... 6 869006-xxx* ....................... Warning Hands Off ..................................................................... 6 21 .................. 069320-002 ........................ Label Patent ............................................................................... 1 22 .................. 069009 ............................... Warning Stand On ...................................................................... 1 869009-xxx* ....................... Warning Stand On ...................................................................... 1 23 .................. 069010 ............................... Warning Stand Under ................................................................. 3 869010-xxx* ....................... Warning Stand Under ................................................................. 3 24 .................. 106158-021 ........................ Decal Crown............................................................................... 2 25 .................. 069588 ............................... Caution Hydraulic Cap ............................................................... 1 869588-xxx* ....................... Caution Hydraulic Cap ............................................................... 1 26 .................. 069154 ............................... Label Hydraulic Oil ..................................................................... 1 27 .................. 069107 ............................... Danger Battery ........................................................................... 1 869107-xxx* ....................... Danger Battery ........................................................................... 1 28 .................. 069112-108 ........................ Warning Battery Size "A" Standard Battery Compartment With Conversion......................................................................... 1 069112-109 ........................ Warning Battery Size "A" Long Battery Compartment With Conversion......................................................................... 1 069112-110 ......................... Warning Battery Size "A" Standard Battery Compartment No Conversion ........................................................................... 1 069112-111 ......................... Warning Battery Size "A" Long Length Battery Compartment No Conversion ........................................................................... 1 069112-112 ......................... Warning Battery Size "B" Standard Battery Compartment No Conversion ........................................................................... 1 069112-113 ......................... Warning Battery Size "B" Long Length Battery Compartment No Conversion ........................................................................... 1 069112-114 ......................... Warning Battery Size "C" Standard Battery Compartment No Conversion ........................................................................... 1 069112-115 ......................... Warning Battery Size "C" Long Length Battery Compartment No Conversion ........................................................................... 1 29 .................. 106158-001 ........................ Decal Crown............................................................................... 1 30 .................. 069372-022 ........................ Decal Momentum ....................................................................... 1 Always Specify Model, Data & Serial Numbers *For Foreign Language Trucks Order Appropriate Dash Number For Language Needed For Example For A German Language Label For Index 20 Order 869006-001 German French Spanish Dutch Italian English Polish Czech Danish Portuguese Hungarian Finnish Swedish Russian Turkish Slovenian Crown 2006 PF15331-4

-001 -002 -003 -004 -005 -006 -007 -008 -009 -010 -017 -018 -020 -021 -022 -023 10.9–1960–004

C

LABELS & DECALS

Part Of Platform Centered

Part Of Overhead Guard

For Additional Parts See Pages -001, -002, 003, 004, -007 & -008 Figure 14019

10.9–1960–005

Crown 2006 PF15331-5

C INDEX

PART NUMBER

LABELS & DECALS PART NAME

NUMBER REQUIRED

40 .................. 069578 ............................... Label Traction Steering Module ................................................. 1 869578-xxx* ....................... Label Traction Steering Module ................................................. 1 41 .................. 069555 ............................... Warning Tow ............................................................................... 1 869555-xxx* ....................... Warning Tow ............................................................................... 1 42 .................. 069581 ............................... Label Traction Steer Motor ......................................................... 1 869581-xxx* ....................... Label Traction Steer Motor ......................................................... 1 43 .................. 069580 ............................... Label Power Panel ..................................................................... 1 869580-xxx* ....................... Label Power Panel ..................................................................... 1 44 .................. 069019 ............................... Danger High Voltage .................................................................. 2 869019-xxx* ....................... Danger High Voltage .................................................................. 2 45 .................. 069012 ............................... Warning Electrical Additions....................................................... 2 869012-xxx* ....................... Warning Electrical Additions....................................................... 2 46 .................. 069020 ............................... Danger Battery ........................................................................... 1 869020-xxx* ....................... Danger Battery ........................................................................... 1 47 .................. 069593-001 ........................ Label AC ..................................................................................... 1 48 .................. 069572 ............................... Warning Lowering Valve ............................................................ 1 869572-xxx* ....................... Warning Lowering Valve ............................................................ 1 49 .................. 069579 ............................... Label Hydraulic Guidance Module ............................................. 1 869579-xxx* ....................... Label Hydraulic Guidance Module ............................................. 1 50 .................. 069006 ............................... Warning Hands Off ..................................................................... 1 869006-xxx* ....................... Warning Hands Off ..................................................................... 1 51 .................. 069022 ............................... Caution Don't Push .................................................................... 2 869022-xxx* ....................... Caution Don't Push .................................................................... 2 52 .................. 069043 ............................... Caution No Hook ........................................................................ 1 869043-xxx* ....................... Caution No Hook ........................................................................ 1 53 .................. 069590 ............................... Danger Harness ......................................................................... 2 869590-xxx* ....................... Danger Harness ......................................................................... 2 54 .................. 069565 ............................... Warning End Of Aisle ................................................................. 1 869565-xxx* ....................... Warning End Of Aisle ................................................................. 1 55 .................. 069566 ............................... Warning No Passengers ............................................................ 1 869566-xxx* ....................... Warning No Passengers ............................................................ 1 Always Specify Model, Data & Serial Numbers *For Foreign Language Trucks Order Appropriate Dash Number For Language Needed For Example For A German Language Label For Index 40 Order 869578-001 German French Spanish Dutch Italian English Polish Czech Danish Portuguese Hungarian Finnish Swedish Russian Turkish Slovenian Crown 2006 PF15331-6

-001 -002 -003 -004 -005 -006 -007 -008 -009 -010 -017 -018 -020 -021 -022 -023 10.9–1960–006

C

LABELS & DECALS

Part Of Platform Centered

Part Of Overhead Guard

For Additional Parts See Pages -001, -002, 003, 004, -005 & -006 Figure 14019

10.9–1960–007

Crown 2006 PF15331-7

C INDEX

LABELS & DECALS

PART NUMBER

PART NAME

NUMBER REQUIRED

56 .................. 069567 ............................... Warning No Hands Text ............................................................. 1 869567-xxx* ....................... Warning No Hands Text ............................................................. 1 57 .................. 069569 ............................... Warning Load Hazard ................................................................ 1 869569-xxx* ....................... Warning Load Hazard ................................................................ 1 58 .................. 069568 ............................... Danger Harness Trucks W/Narrow Front Rail ........................... 1 869568-xxx* ....................... Danger Harness Trucks W/Narrow Front Rail ........................... 1 59 .................. 069093 ............................... Labell EE Not Used On Euro Trucks .......................................... 1 60 .................. 069374-001 ........................ Decal Crown.com ....................................................................... 1 61 .................. 069041 ............................... Warning Blind Spots ................................................................... 1 869041-xxx* ....................... Warning Blind Spots ................................................................... 1 62 .................. 069004 ............................... Warning Moving Vehicle............................................................. 1 869004-xxx* ....................... Warning Moving Vehicle............................................................. 1 63 ............................................................... Capacity Plate Contact Factory.................................................. 1 64 .................. 069264 ............................... Warning Rider ............................................................................ 1 869264-xxx* ....................... Warning Rider ............................................................................ 1 65 .................. 069023 ............................... Label Convex Mirror ................................................................... 1 869023-xxx* ....................... Label Convex Mirror ................................................................... 1 66 .................. 069562 ............................... Warning Electrical Additions....................................................... 1 869562-xxx* ....................... Warning Electrical Additions....................................................... 1 67 .................. 069563 ............................... Danger High Voltage .................................................................. 1 869563-xxx* ....................... Danger High Voltage .................................................................. 1 68 .................. 069573 ............................... Warning Traverse Switch ........................................................... 1 869573-xxx* ....................... Warning Traverse Switch ........................................................... 1 69 ............................................................... Data Plate Contact Factory ........................................................ 1 70 .................. 069111 ................................ Label UL EE Not Used On Euro Trucks ..................................... 1 71 .................. 069583 ............................... Label Access 4 Distribution Panel.............................................. 1 869583-xxx* ....................... Label Access 4 Distribution Panel.............................................. 1 72 .................. 069585 ............................... Label Platform Floor View 1 ....................................................... 1 869585-xxx* ....................... Label Platform Floor View 1 ....................................................... 1 73 .................. 069584 ............................... Label Platform Floor View 2 ....................................................... 1 869584-xxx ......................... Label Platform Floor View 2 ....................................................... 1 Always Specify Model, Data & Serial Numbers *For Foreign Language Trucks Order Appropriate Dash Number For Language Needed For Example For A German Language Label For Index 56 Order 869567-001

051001 Crown 2006 PF15331-8

German French Spanish Dutch Italian English Polish Czech Danish Portuguese Hungarian Finnish Swedish Russian Turkish Slovenian

-001 -002 -003 -004 -005 -006 -007 -008 -009 -010 -017 -018 -020 -021 -022 -023 13706

10.9–1960–008