Crown Forklift SX3000 Series Parts Manual 812710-006

SX

Parts Manual

SX3000 Series Printed in Germany ● Revision Level A Order Number: 812710-006

This master manual is subject to continual updates.

It is meant exclusively for businesses authorized by CROWN. It is not permitted to pass on the contents or copies thereof to third parties.

CROWN Gabelstapler GmbH & Co. KG - European Headquarter Moosacher Str. 52 80809 Munich Germany Phone +49 (0)89 93 00 2 - 0 Fax +49 (0)89 93 00 2 - 133

All rights reserved under international and Pan-American Copyright Agreement.

Copyright 2002 CROWN Equipment Corporation

TABLE OF CONTENT

Printed in Germany

1

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Printed in Germany

M1.0-0000-0002 M1.0-0000-0002 2

TABLE OF CONTENT Table of Content ITD – INTRODUCTION

PAGE

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General ................................................................................. 7

SECTION 1 – COVERS

PAGE

Covers................................................................................... 12 Outriggers ............................................................................. 14 Caster Wheel ........................................................................ 16

SECTION 2 – HYDRAULIC PART

PAGE

Tube-/Hose Layout ................................................................ 20, 22 Hydraulic TL Mast ................................................................. 24 Hydraulic TT Mast ................................................................. 26

SECTION 3 – DRIVE UNIT

PAGE

Gearbox ................................................................................. 30 Drive Motor ........................................................................... 32 Knuckel ................................................................................. 34

SECTION 4 – ELECTRICAL

PAGE

Electrical Parts ..................................................................... 38, 40, 42 Contactor .............................................................................. 44 Control Handle ...................................................................... 46, 48 Charger ................................................................................. 50 Batteries ................................................................................ 52 Instrument ............................................................................. 54 Reverse Alarm ...................................................................... 56 Strobe Light ........................................................................... 58

SECTION5 – BRAKE SYSTEM

PAGE

Brake ..................................................................................... 62

SECTION 7 – MAST-/LIFT STRUCTURE

PAGE

TL Mast ................................................................................. 66 TL Mast - Chain .................................................................... 68 TT Mast ................................................................................. 70 TT Mast - Chain .................................................................... 72 Fork Carriage ........................................................................ 74 Sideshift Mast TL .................................................................. 76 Sideshift Mast TT .................................................................. 78 Mast Safty Screen ................................................................ 80 Forks ..................................................................................... 82 Load Backrest ....................................................................... 84 Yoke ...................................................................................... 86

SECTION 8 – CYLINDER

PAGE

Lift Cylinder ........................................................................... 90 Free Lift Cylinder ................................................................... 92 Sideshift Cylinder .................................................................. 94

SECTION10 – MISCELLANEOUS SERVICE INF.

PAGE

Labels and Decals ................................................................. 98

MP-SX3000-GB 10/04 • Printed in Germany

MP-IDX-3230

M1.0-0000-0003 33

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Printed in Germany

4

INTRODUCTION

Printed in Germany

5

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Printed in Germany

M1.0-0000-0006 M1.0-0000-0006 6

INTRODUCTION Important customer information

Ordering Spare Parts

To ensure the safety of the truck, you, the customer, must only carry out maintenance and repairs as stipulated in the operator manual.

Spare parts can be ordered by quoting: ●

The truck specification number

Any additional work must be performed by Crown authorised service technicians. Authorised service technicians have the required expertise and up-to-date service information.

●

The truck model number

●

The truck serial number

If you wish to have your own technicians trained, please contact Crown for relevant training courses.

Subsequent Attachments and Modifications made to the Truck DANGER! Any proposed modification which would alter the original condition of the truck when delivered, must first be assessed and approved in writing by Crown Gabelstapler GmbH. ●

The net weight and position of attachments may considerably affect the capacity and other truck characteristics.

●

Changing the electrical system or adding electrically operated components may result in operating faults.

This information can be found on the truck's data plate.

Only if this information is provided can the order be processed quickly, correctly and reliably.

Please refer to the Technical Specifications Sheet for the utilisable loads, technical data and dimensions for this series. Brochures can be obtained from your CROWN dealer or from the following address:

CROWN Gabelstapler GmbH & CoKG Moosacher Str. 52 80809 Munich GERMANY Tel.: +49 (0)89 / 93 002 -0 Fax: +49 (0)89 / 93 002 -175 oder 133

Modifications which have not been assessed may result in fatal accidents!

MP-SX3000-GB 10/04 • Printed in Germany

M/P-ITD-3230

M1.0-0000-0007 77

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Printed in Germany

8

PARTS

Printed in Germany

9

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Printed in Germany

10M1.0-0000-00010

SECTION 1

Printed in Germany

11

COVERS

2 1 4

3

to Knuckle 12 11 A 25 6 22 9

24 10

20 8 7

5

21 23

19 14 13

16

A 15

18

17

MP-3230-101 MP-1.0-3230

12M1.0-0000-00012

MP-SX3000-GB 10/04 • Printed in Germany

COVERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 813342 ..................................... Knuckle Cover ........................................................................................ 1 2 ..................... 050005-086 .............................. Screw ...................................................................................................... 2 3 ..................... 813275-002 .............................. Cover (without Charger) ......................................................................... 1 813496-002 .............................. Cover (with Charger & UK-Plug) ............................................................. 1 4 ..................... 050003-067 .............................. Screw ...................................................................................................... 5 5 ..................... 805825-001 .............................. Blind Rivet Nut ........................................................................................ 4 6 ..................... 813537-331 .............................. Cover (without Charger) ......................................................................... 1 813537-332 .............................. Cover (with Charger) .............................................................................. 1 813537-333 .............................. Cover (with Charger/UK-Plug) ................................................................ 1 7 ..................... 813152 ..................................... Cover ...................................................................................................... 1 8 ..................... 050077-013 .............................. Screw ...................................................................................................... 2 9 ..................... 109127-001 .............................. Clip Arrow Indicator (Green) ................................................................... 1 10 .................... 109127-003 .............................. Clip Arrow Indicator (Red) ...................................................................... 1 11 .................... 805818 ..................................... Spacer .................................................................................................... 6 12 .................... 803469-007 .............................. Screw ...................................................................................................... 6 13 .................... 050010-061 .............................. Washer ................................................................................................... 2 050009-057 .............................. Washer (0,5 mm) .................................................................................... AR 050009-058 .............................. Washer (1,0 mm) .................................................................................... AR 050009-059 .............................. Washer (2,0 mm) .................................................................................... AR 14 .................... 050008-057 .............................. Nut .......................................................................................................... 2 15 .................... 813261 ..................................... Threaded Boss ....................................................................................... 2 16 .................... 811528-001 .............................. Sidecover ................................................................................................ 1 17 .................... 811528-002 .............................. Sidecover ................................................................................................ 1 18 .................... 811573 ..................................... Power Unit Frame ................................................................................... 1 19 .................... 812948 ..................................... Battery Cover Assembly (included 20 - 25) ............................................ 1 20 .......................... 812949 ..................................... Tray ................................................................................................... 1 055055-021 .............................. Sheating ............................................................................................ 3 21 .......................... 812955-001 .............................. Rubber End Cap ............................................................................... 1 22 .......................... 812955-002 .............................. Rubber End Cap ............................................................................... 1 23 .......................... 050067-012 .............................. Screw ................................................................................................ 8 053050-006 .............................. Screw Locking ................................................................................... AR 24 .......................... 804834-012 .............................. Cord .................................................................................................. 1 25 .......................... 813791 ..................................... Mat .................................................................................................... 1 053050-010 .............................. Adhesive ........................................................................................... AR

813522-101 Cover Assembly (without Charger/included 6, 7, 9 - 12) ........................................................ 1 813522-102 Cover Assembly (with Charger/included 6, 7, 9 - 12) ............................................................. 1 813522-103 Cover Assembly (with Charger/UK-Plug/included 6, 7, 9 - 12) .............................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-1.0-3230

13

OUTRIGGERS

11

10

4

5

6

9

9

8 7

8

4

2

0

Torque Bolts 385 Nm

11

10

3 5

6

1

Power Unit see Section 01.0

9 8 7

8 9

3

MP-3230-103 MP-1.1-3230

14M1.0-0000-00014

MP-SX3000-GB 10/04 • Printed in Germany

OUTRIGGERS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 814365 ..................................... Outrigger (965 mm) ................................................................................. 1 814710 ..................................... Outrigger (864 mm) ................................................................................. 1 2 ..................... 814357 ..................................... Outrigger (965 mm) ................................................................................. 1 814709 ..................................... Outrigger (864 mm) ................................................................................. 1 3 ..................... 811422 ..................................... Clamp ...................................................................................................... 2 4 ..................... 050007-070 .............................. Screw ...................................................................................................... 4 5 ..................... 050008-030 .............................. Nut .......................................................................................................... 2 6 ..................... 050006-052 .............................. Screw ...................................................................................................... 2 7 ..................... 813080-100 .............................. Loadwheel ............................................................................................... 2 8 ..................... 055002-027 .............................. Bearing ................................................................................................... 2 9 ..................... 810205 ..................................... String Guard ............................................................................................ 2 10 .................... 811413 ..................................... Axle ......................................................................................................... 2 11 .................... 050000-022 .............................. Roll Pin ................................................................................................... 2

813080-001 .............................. Loadwheel Assembly (included 7 - 9) ..................................................... 2 050009-021 .............................. Washer (0,5 mm) .................................................................................... AR 050009-022 .............................. Washer (1,0 mm) .................................................................................... AR 050009-023 .............................. Washer (1,5 mm) .................................................................................... AR

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-1.1-3230

15

CASTER WHEEL

14 17 4 5

4 18 14

16 19

13

15

12 11 10

9

6

8

8

7 2 3 1 3

MP-3130-102 MP-1.5-3230

16M1.0-0000-00016

MP-SX3000-GB 10/04 • Printed in Germany

CASTER WHEEL INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................................................................ Caster Bracket ....................................................................................... 1 2 ..................... 805888-009 .............................. Axle ......................................................................................................... 1 3 ..................... 050000-047 .............................. Roll Pin ................................................................................................... 4 4 ..................... 055002-027 .............................. Bearing Ball ............................................................................................. 2 5 ..................... 813129 ..................................... Wheel ...................................................................................................... 1 6 ........................................................................ Caster Rig ............................................................................................... 1 7 ..................... 805888-008 .............................. Shaft ........................................................................................................ 1 8 ..................... 051058-013 .............................. Bearing Ball ............................................................................................. 2 9 ..................... 805888-002 .............................. Spring ..................................................................................................... 2 10 .................... 805888-007 .............................. Plate ........................................................................................................ 1 11 .................... 805888-011 .............................. Spring ..................................................................................................... 1 12 .................... 805888-003 .............................. Screw ...................................................................................................... 1 13 .................... 050008-053 .............................. Nut .......................................................................................................... 1 14 .................... 810204 ..................................... String Guard ............................................................................................ 2 15 .................... 050012-048 .............................. Retaining Ring ........................................................................................ 1 16 .................... 055002-022 .............................. Bearing Ball ............................................................................................. 1 17 .................... 050012-049 .............................. Retaining Ring ........................................................................................ 1 18 .................... 813189 ..................................... Flange ..................................................................................................... 1 19 .................... 050067-035 .............................. Screw ...................................................................................................... 3

805888-001 .............................. Caster Wheel Assembly (included 1 - 14) ............................................... 1 805230 ..................................... Caster Wheel Assembly (included 1, 3, 6 - 13) ....................................... 1 813128 ..................................... Wheel Assembly (included 4, 5, 14) ........................................................ 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-1.5-3230

17

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Printed in Germany

18M1.0-0000-00018

SECTION 2

Printed in Germany

19

TUBE/HOSE LAYOUT

1

to Lift Cylinder 6

Mounts to Power Unit

3

24

Part of Power Unit

A

3

17

2

to Lift Cylinder 25

22 21 A 4

21 rk Fo

En

d

23

20

5 11 7 18

Mounts Inside “B” Reservoir

16

14 8

19 13

26 11 12

16

9

10

15 11

B

10

MP-3230-201 MP-2.1-3230

20M1.0-0000-00020

MP-SX3000-GB 10/04 • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 811628 ..................................... Plate ........................................................................................................ 1 050006-023 .............................. Screw ...................................................................................................... 2 2 ..................... 052081-003 .............................. Clamp ...................................................................................................... 1 3 ..................... 052075-004 .............................. Clamp ...................................................................................................... 1 812900 ..................................... Block ....................................................................................................... 1 050006-026 .............................. Screw ...................................................................................................... 1 050068-002 .............................. Nut .......................................................................................................... 1 4 ..................... 811846-001 .............................. Motor Assembly ...................................................................................... 1 811846-300 .............................. Motor Brush Kit ................................................................................. 1 811846-301 .............................. Motor Brush Holder & Brush Kit ........................................................ 1 811845-101 .............................. Headband .......................................................................................... 1 814053 ..................................... Thermo Switch .................................................................................. 1 803450-005 .............................. Pin Housing ....................................................................................... 1 116858 ..................................... Pin ..................................................................................................... 2 5 ..................... 811846-100 .............................. Motor Coupler ......................................................................................... 1 6 ..................... 812184 ..................................... Pipe ......................................................................................................... 1 7 ..................... 809718 ..................................... Pump And Flange ................................................................................... 1 8 ..................... 809700 ..................................... Check Valve ............................................................................................ 1 9 ..................... 805280 ..................................... Relief Valve ............................................................................................. 1 10 .................... 809771 ..................................... Flange Assembly .................................................................................... 1 809719 ..................................... O-Ring ............................................................................................... 1 809720 ..................................... O-Ring ............................................................................................... 1 050005-022 .............................. Screw ................................................................................................ 3 11 .................... 809702 ..................................... Reservoir Assembly ............................................................................... 1 811821 ..................................... Reservoir .......................................................................................... 1 809703 ..................................... Filler Cap ........................................................................................... 1 809731 ..................................... Separator Plate ................................................................................. 1 809732 ..................................... Screw ................................................................................................ 2 809733 ..................................... O-Ring ............................................................................................... 2 809734 ..................................... Washer .............................................................................................. 2 12 .................... 809704 ..................................... Clamp Assembly ..................................................................................... 1 050005-063 .............................. Screw ................................................................................................ 1 13 .................... 811436 ..................................... Plate ........................................................................................................ 1 050071-019 .............................. Screw ...................................................................................................... 2 815057 ..................................... Rubber Mat ............................................................................................. 1 14 .................... 809706 ..................................... Suction Line Assembly ........................................................................... 1 809723 ..................................... Collar ................................................................................................. 1 809724 ..................................... Filter .................................................................................................. 1 15 .................... 809775 ..................................... Flow Regulator ........................................................................................ 1 16 .................... 809726 ..................................... Lowering Block Assembly ...................................................................... 1 809712 ..................................... Hollow Screw .......................................................................................... 1 809727 ..................................... Seal Kit .............................................................................................. 1 064091-002 .............................. Plug ......................................................................................................... 1 17 .................... 811826 ..................................... Pipe ......................................................................................................... 1 064004-023 .............................. Straight Connector (for Cylinder) ............................................................ 2 18 .................... 809735 ..................................... Solenoid Valve ........................................................................................ 1 809714 ..................................... Coil .................................................................................................... 1 19 .................... 054174-001 .............................. Elbow ...................................................................................................... 1 20 .................... 812182 ..................................... Hose ....................................................................................................... 1 21 .................... 809707 ..................................... Proportional Speed Block Assembly ...................................................... 1 809721 ..................................... O-Ring ............................................................................................... 2 050005-003 .............................. Screw ................................................................................................ 4 22 .................... 064091-002 .............................. Plug ......................................................................................................... 1 23 .................... 809729 ..................................... Proportional Valve Assembly .................................................................. 1 809730 ..................................... Coil .................................................................................................... 1 24 .................... 064091-001 .............................. Plug (TL Mast) ........................................................................................ 1 064004-001 .............................. Fitting (TT Mast) ...................................................................................... 1 25 .................... 064004-001 .............................. Fitting ...................................................................................................... 1 26 .................... 809772 ..................................... Spacer .................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-2.1-3230

21

TUBE/HOSE LAYOUT Proportional Lift with Auxiliary Attachments

Mounted in Power Unit by Battery Disconnect

1 2

11 2

F

E ork

nd

9 10

9

3 4 8 to Carriage Cylinder

6

7

5

12

MP-3230-202 MP-2.1-3230

22M1.0-0000-00022

MP-SX3000-GB 10/04 • Printed in Germany

TUBE/HOSE LAYOUT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 815250-001 .............................. Hydraulic Control Module ........................................................................ 1 050007-009 .............................. Screw ...................................................................................................... 2 055059-001 .............................. Spacer .................................................................................................... 2 2 ..................... 812179-001 .............................. Manifold Block (Auxiliary) ....................................................................... 1 050007-015 .............................. Screw ...................................................................................................... 2 050068-002 .............................. Nut .......................................................................................................... 2 3 ..................... 811827 ..................................... Pipe ......................................................................................................... 1 4 ..................... 811830 ..................................... Pipe ......................................................................................................... 1 5 ..................... 811831 ..................................... Pipe ......................................................................................................... 1 6 ..................... 064004-001 .............................. Fitting ...................................................................................................... 1 7 ..................... 054167-003 .............................. Fitting ...................................................................................................... 2 8 ..................... 814428 ..................................... Hose ....................................................................................................... 1 9 ..................... 064004-023 .............................. Fitting ...................................................................................................... 3 10 .................... 064004-014 .............................. Fitting ...................................................................................................... 1 11 .................... 064061-010 .............................. Fitting ...................................................................................................... 1 12 .................... 054174-001 .............................. Fitting ...................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-2.1-3230

23

HYDRAULIC TL MAST with Auxiliary Attachments 5

F

ork

En

d

4 3

Fork Carriage see section 7.3

2

See Section 7.3

1

to Auxiliary Manifold Block see Section 2.1

TL Mast with Auxiliary Attachment MP-3230-203 MP-2.5-3230

24M1.0-0000-00024

MP-SX3000-GB 10/04 • Printed in Germany

HYDRAULIC TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 811511 ..................................... Clamp ...................................................................................................... 1 050006-032 .............................. Screw ...................................................................................................... 1 2 ..................... 813102 ..................................... Clamp ...................................................................................................... 1 050009-054 .............................. Flatwasher .............................................................................................. 1 050008-024 .............................. Nut .......................................................................................................... 1 3 ..................... 811508-*** ............................... Pipe (see Table) ...................................................................................... 1 050067-023 .............................. Screw ...................................................................................................... 1 4 ..................... 811509-*** ............................... Pipe (see Table) ...................................................................................... 1 050067-023 .............................. Screw ...................................................................................................... 1 5 ..................... 811514-*** ............................... Hose (see Table) ..................................................................................... 2

Lift Height

Position 3

Position 4

Position 5

2400 mm

811508-101

811509-101

811514-101

2820 mm

811508-102

811509-102

811514-102

3220 mm

811508-002

811509-002

811514-002

3700 mm

811508-104

811509-104

811514-104

4200 mm

811508-105

811509-105

811514-105 Tab001gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-2.5-3230

25

HYDRAULIC TT MAST with Auxiliary Attachments

8

7

F

ork

En

d

Fork Carriage see section 7.3

12

4 3 A B

14 13 6

15 6

5 A

2

A

6

B

See Section 7.3

B

5

12 10

11 1 9

to Auxiliary Manifold Block see Section 2.1

TT Mast with Auxiliary Attachment MP-3230-204 MP-2.8-3230

26M1.0-0000-00026

MP-SX3000-GB 10/04 • Printed in Germany

HYDRAULIC TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 811511 ..................................... Clamp ...................................................................................................... 1 050006-032 .............................. Screw ...................................................................................................... 1 2 ..................... 813102 ..................................... Clamp ...................................................................................................... 1 050009-054 .............................. Washer ................................................................................................... 1 050080-001 .............................. Nut .......................................................................................................... 1 3 ..................... 811508-*** ............................... Pipe (see Table) ...................................................................................... 1 050067-023 .............................. Screw ...................................................................................................... 1 4 ..................... 811509-*** ............................... Pipe (see Table) ...................................................................................... 1 050067-023 .............................. Screw ...................................................................................................... 1 5 ..................... 812929 ..................................... Bracket ................................................................................................... 1 050006-035 .............................. Screw ...................................................................................................... 2 050008-024 .............................. Nut .......................................................................................................... 2 6 ..................... 812930 ..................................... Clamp ...................................................................................................... 2 050006-037 .............................. Screw ...................................................................................................... 2 050068-024 .............................. Nut .......................................................................................................... 2 7 ..................... 812926-*** ............................... Hose (see Table) ..................................................................................... 1 8 ..................... 812925-*** ............................... Hose (see Table) ..................................................................................... 1 9 ..................... 064004-001 .............................. Straight Connector .................................................................................. 1 10 .................... 811604 ..................................... Tube ........................................................................................................ 1 11 .................... 811603 ..................................... Bracket ................................................................................................... 1 050006-035 .............................. Screw ...................................................................................................... 2 050008-024 .............................. Nut .......................................................................................................... 2 12 .................... 054180-003 .............................. Bulkhead Connector ............................................................................... 2 13 .................... 811606-*** ............................... Hose (see Table) ..................................................................................... 1 14 .................... 813255 ..................................... Bracket ................................................................................................... 1 050067-023 .............................. Screw ...................................................................................................... 1 15 .................... 811605-*** ............................... Tube (see Table) ...................................................................................... 1

Lift Height

Position 3

Position 4

Position 7

Position 8

Position 13

Position 15

3900 mm

811508-003

811509-003

812926-001

812925-001

811606-001

811605-001

4250 mm

811508-003

811509-003

812926-001

812925-001

811606-001

811605-001 Tab003gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-2.8-3230

27

Page intentionally left blank

Printed in Germany

28M1.0-0000-00028

SECTION 3

Printed in Germany

29

GEARBOX

Traction Motor see section 03.2 28

36 35

29

31 32 33 0

27

34

10Nm 17

30

35

1

26 22 23

24 19

25 4

21

5

18

6

9

20

7

0

8 2

10Nm 11

35

10 16

1 12 13

0

14 122 - 135Nm

38 0

15 37

25Nm

3

MP-3130-301 MP-3.1-3230

30M1.0-0000-00030

MP-SX3000-GB 10/04 • Printed in Germany

GEARBOX INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 805844-002 .............................. Gearbox (without 37 & 38) ...................................................................... 1 1 ........................... 805115-004 .............................. Screw ................................................................................................ 2 2 ........................... 805112-006 .............................. Ring Retaining ................................................................................... 1 3 ........................... 805100 ..................................... Wheel Shaft ....................................................................................... 1 4 ........................... 805110-001 .............................. Seal ................................................................................................... 1 5 ........................... 805111-001 .............................. Bearing .............................................................................................. 1 6 ........................... 805112-001 .............................. Ring Retaining ................................................................................... 1 7 ........................... 805113-001 .............................. Bushing ............................................................................................. 1 8 ........................... 805111-002 .............................. Bearing .............................................................................................. 1 9 ........................... 805101 ..................................... Housing ............................................................................................. 1 10 .......................... 805102 ..................................... Gear .................................................................................................. 1 11 .......................... 805114-001 .............................. Shim .................................................................................................. AR 12 .......................... 805114-002 .............................. Shim .................................................................................................. AR 13 .......................... 805112-002 .............................. Ring Retaining ................................................................................... 1 14 .......................... 805235 ..................................... Gearbox Cover .................................................................................. 1 15 .......................... 805115-001 .............................. Screw ................................................................................................ 10 16 .......................... 805115-002 .............................. Screw ................................................................................................ 2 17 .......................... 805115-003 .............................. Screw ................................................................................................ 2 18 .......................... 805112-003 .............................. Ring Retaining ................................................................................... 1 19 .......................... 805116-001 .............................. Washer .............................................................................................. 1 20 .......................... 805104 ..................................... Gear .................................................................................................. 1 21 .......................... 805112-004 .............................. Ring Retaining ................................................................................... 1 22 .......................... 805111-003 .............................. Bearing .............................................................................................. 1 23 .......................... 805105 ..................................... Pinion ................................................................................................ 1 24 .......................... 805106 ..................................... Key .................................................................................................... 1 25 .......................... 805111-004 .............................. Bearing .............................................................................................. 1 26 .......................... 805107 ..................................... Cap .................................................................................................... 1 27 .......................... 805111-005 .............................. Bearing .............................................................................................. 1 28 .......................... 805116-002 .............................. Washer .............................................................................................. 1 29 .......................... 805117 ..................................... O-Ring ............................................................................................... 1 30 .......................... 805113-002 .............................. Bushing ............................................................................................. 1 31 .......................... 805110-002 .............................. Seal ................................................................................................... 1 32 .......................... 805118 ..................................... Ring ................................................................................................... 1 33 .......................... 805108 ..................................... Pinion ................................................................................................ 1 34 .......................... 805112-005 .............................. Ring Retaining ................................................................................... 1 35 .......................... 805110-003 .............................. Seal ................................................................................................... 3 36 .......................... 805109 ..................................... Breather ............................................................................................ 1 37 .................... 805808 ..................................... Drive Tyre (Vulkollan) .............................................................................. 1 811535 ..................................... Drive Tyre Assembly (Rubber) ................................................................ 1 811536 ..................................... Tyre ................................................................................................... 1 811537 ..................................... Rim .................................................................................................... 1 38 .................... 050074-002 .............................. Screw ...................................................................................................... 4

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-3.1-3230

31

DRIVE MOTOR

12 13

1

12 11

3 11 11

4

2

Part of Motor Housing 6 7

8

14

9

5

10

6

15

17 15

15 12

13

12

18

Part of Motor Housing 16

MP-3230-302 MP-3.2-3230

32M1.0-0000-00032

MP-SX3000-GB 10/04 • Printed in Germany

DRIVE MOTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 805839 ..................................... Drive Motor ............................................................................................. 1 1 ........................... 805136-001 .............................. Screw ................................................................................................ 4 2 ........................... 805137-001 .............................. Ring Retaining ................................................................................... 1 3 ........................... 805128 ..................................... Motor End Cover ............................................................................... 1 4 ........................... 805129 ..................................... Headband .......................................................................................... 1 5 ........................... 805130 ..................................... Brush Box ......................................................................................... 1 6 ........................... 805136-002 .............................. Screw ................................................................................................ 6 7 ........................... 805131 ..................................... Brush ................................................................................................. 4 8 ........................... 805132 ..................................... Spring ................................................................................................ 4 9 ........................... 805138 ..................................... Bearing Ball ....................................................................................... 1 10 .......................... 805137-002 .............................. Ring Retaining ................................................................................... 1 11 .......................... 805133 ..................................... Lead Assembly (included 12 & 13) .................................................... 2 12 ................................ 805136-003 ............................... Screw .......................................................................................... 8 13 ................................ 805139 ...................................... Washer ........................................................................................ 4 14 .......................... 805136-004 .............................. Screw ................................................................................................ 8 15 .......................... 805134 ..................................... Field Coil Set Assembly (included 12 & 13) ...................................... 1 16 .......................... 805135 ..................................... Armature ........................................................................................... 1 17 .......................... 805126 ..................................... Key .................................................................................................... 1 18 .......................... 805127 ..................................... Key .................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-3.2-3230

33

KNUCKLE 11

10

13 8

12 7

ORS

BRS

7 5 4 2

6

3 14 15

16

1

Control Handle see section 04.5

16

15

0

14

86Nm 9

17

MP-3130-303

MP-3.3-3230

34M1.0-0000-00034

MP-SX3000-GB 10/04 • Printed in Germany

KNUCKLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 054011-006 .............................. Fitting ...................................................................................................... 1 2 ..................... 803013 ..................................... Spring ..................................................................................................... 3 3 ..................... 803353 ..................................... Spacer .................................................................................................... 1 4 ..................... 805760 ..................................... Shaft ........................................................................................................ 1 5 ..................... 050000-015 .............................. Roll Pin ................................................................................................... 1 6 ..................... 045215 ..................................... Knuckle ................................................................................................... 1 050009-021 .............................. Washer (0,5 mm) .................................................................................... AR 050009-022 .............................. Washer (1,0 mm) .................................................................................... AR 050009-023 .............................. Washer (1,5 mm) .................................................................................... AR 7 ..................... 805859 ..................................... Switch (BRS & ORS) .............................................................................. 2 803310 ..................................... Actuator .................................................................................................. 2 8 ..................... 050004-032 .............................. Screw ...................................................................................................... 4 9 ..................... 050005-037 .............................. Screw ...................................................................................................... 4 10 .................... 805738 ..................................... Damper Sheet ......................................................................................... 1 11 .................... 050003-010 .............................. Screw ...................................................................................................... 2 12 .................... 050005-032 .............................. Screw ...................................................................................................... 6 13 .................... 045234 ..................................... Cable Protection ..................................................................................... 1 14 .................... 045317 ..................................... Seal Metallic ............................................................................................ 2 15 .................... 045319 ..................................... Bearing ................................................................................................... 2 16 .................... 045318 ..................................... Bearing Outer Race ................................................................................ 2 17 .................... 813183 ..................................... Flange ..................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-3.3-3230

35

Page intentionally left blank

Printed in Germany

36M1.0-0000-00036

SECTION 4

Printed in Germany

37

ELECTRICAL PARTS

M1610 MP-4.0-3230

38M1.0-0000-00038

MP-SX3000-GB 10/04 • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803450-001 .............................. Socket Housing 2 way ............................................................................ AR 803450-002 .............................. Socket Housing 4 way ............................................................................ AR 803450-003 .............................. Socket Housing 6 way ............................................................................ AR 803450-004 .............................. Socket Housing 8 way ............................................................................ AR 803450-014 .............................. Socket Housing 16 way .......................................................................... AR 2 ..................... 803450-010 .............................. Socket Insert AWG 18 ............................................................................ AR 803450-011 .............................. Socket Insert AWG 24 ............................................................................ AR 3 ..................... 803450-005 .............................. Socket Housing 2 way ............................................................................ AR 803450-006 .............................. Socket Housing 4 way ............................................................................ AR 803450-007 .............................. Socket Housing 6 way ............................................................................ AR 803450-008 .............................. Socket Housing 8 way ............................................................................ AR 803450-015 .............................. Socket Housing 10 way .......................................................................... AR 803450-009 .............................. Socket Housing 12 way .......................................................................... AR 116851 ..................................... Socket Housing 16 way .......................................................................... AR 803450-013 .............................. Socket Housing 24 way .......................................................................... AR 4 ..................... 116858 ..................................... Socket Insert AWG 18 ............................................................................ AR 803450-012 .............................. Socket Insert AWG 24 ............................................................................ AR 5 ..................... 803450-016 .............................. Socket Housing 3 way ............................................................................ AR 803450-017 .............................. Socket Housing 6 way ............................................................................ AR 803450-018 .............................. Socket Housing 8 way ............................................................................ AR 6 ..................... 803450-013 .............................. Socket Insert AWG 18 ............................................................................ AR TOOLS (not shown) 117615 ..................................... Extaction ................................................................................................. 1 117636 ..................................... Crimping .................................................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-4.0-3230

39

ELECTRICAL PARTS

29

25

29 22

29

26

25 29 27

23

24

28 21

14 11

23

12 1

22 3

13

15 16 17 18

5 4

FU2 19

10

18 16

2 18 20 8

6

18 16

7 9

MP-3130-401 MP-4.0-3230

40M1.0-0000-00040

MP-SX3000-GB 10/04 • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 811396 ..................................... Electrical Panel ....................................................................................... 1 2 ..................... 050067-012 .............................. Screw ...................................................................................................... 3 3 ..................... 065004-024 .............................. Grommet ................................................................................................. 1 4 ..................... 813096-001 .............................. Controller ................................................................................................ 1 053051-008 .............................. Heat Paste .............................................................................................. AR 5 ..................... 050025-015 .............................. Screw ...................................................................................................... 4 6 ..................... 050068-001 .............................. Nut .......................................................................................................... 4 7 ..................... 078708-002 .............................. Horn ........................................................................................................ 1 8 ..................... 050073-003 .............................. Spring Nut ............................................................................................... 1 9 ..................... 050068-003 .............................. Nut .......................................................................................................... 1 10 .................... 050025-008 .............................. Screw ...................................................................................................... 1 11 .................... 812911 ..................................... Holder ..................................................................................................... 1 12 .................... 805824 ..................................... Fuse Holder ............................................................................................ 2 13 .................... 050005-006 .............................. Screw ...................................................................................................... 4 14 .................... 050068-001 .............................. Nut .......................................................................................................... 4 15 .................... 050009-016 .............................. Washer ................................................................................................... 3 16 .................... 050008-051 .............................. Nut .......................................................................................................... 8 17 .................... 812284 ..................................... Buss Bar ................................................................................................. 1 18 .................... 054152-003 .............................. Copper Washer ....................................................................................... 8 19 .................... 802816-005 .............................. Fuse (125A) ............................................................................................ 1 20 .................... 802816-007 .............................. Fuse (100 A) ........................................................................................... 1 21 .................... 813090 ..................................... Plate ........................................................................................................ 1 22 .................... 050067-034 .............................. Screw ...................................................................................................... 2 23 .................... 050068-004 .............................. Nut .......................................................................................................... 2 24 .................... 812166 ..................................... Bracket (SBE 160) .................................................................................. 1 814976 ..................................... Bracket (DIN 80) ..................................................................................... 1 25 .................... 811649-002 .............................. Connector Assembly (SBE 160) ............................................................. 1 814401-003 .............................. Battery Housing (SBE 160) ............................................................... 1 052051-032 .............................. Power Cable + (SBE 160) ................................................................ 1 052051-033 .............................. Power Cable - (SBE 160) ................................................................. 1 811571-004 .............................. Connector Assembly (DIN 80) ................................................................ 1 813241-022 .............................. Battery Housing (DIN 80) .................................................................. 1 052051-034 .............................. Power Cable + (DIN 80) .................................................................. 1 052051-035 .............................. Power Cable - (DIN 80) ................................................................... 1 26 .................... 050007-011 .............................. Screw ...................................................................................................... 2 050007-012 .............................. Screw (DIN 80) ....................................................................................... 2 050006-024 .............................. Screw (DIN 80) ....................................................................................... 4 050009-014 .............................. Washer (DIN 80) ..................................................................................... 8 27 .................... 050008-015 .............................. Nut .......................................................................................................... 2 050068-002 .............................. Nut (DIN 80) ............................................................................................ 2 28 .................... 050068-002 .............................. Nut .......................................................................................................... 2 29 .................... 805856-001 .............................. Emergency Disconnector Assembly (SBE 160) ..................................... 1 045239-001-01 ......................... Emergency Disconnector (SBE 160) ................................................ 1 050005-012 .............................. Screw (SBE 160) .............................................................................. 4 050068-002 .............................. Nut (SBE 160) ................................................................................... 4 805856-004 .............................. Emergency Disconnector Assembly (DIN 80) ........................................ 1 045239-001-02 ......................... Emergency Disconnector (DIN 80) ................................................... 1 050006-024 .............................. Screw (DIN 80) ................................................................................. 2 050007-010 .............................. Screw (DIN 80) ................................................................................. 2 050068-002 .............................. Nut (DIN 80) ...................................................................................... 4 811557 ..................................... Plate (DIN 80) ................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-4.0-3230

41

ELECTRICAL PARTS

15 14

14 16 15

14

15

16

2

16

16

16

DB 1

15

10

4 3 10

9 9 7

6

13 5

11 8

13

Contactors see Section 04.4

12

MP-3130-402 MP-4.0-3230

42M1.0-0000-00042

MP-SX3000-GB 10/04 • Printed in Germany

ELECTRICAL PARTS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 062009-004 .............................. Termonal Block ....................................................................................... 1 2 ..................... 050005-003 .............................. Screw ...................................................................................................... 2 050004-014 .............................. Screw ...................................................................................................... 2 3 ..................... 050009-004 .............................. Washer ................................................................................................... 2 4 ..................... 050008-001 .............................. Nut .......................................................................................................... 2 5 ..................... 811397 ..................................... Bracket ................................................................................................... 1 6 ..................... 050073-003 .............................. Spring Nut ............................................................................................... 2 7 ..................... 050025-008 .............................. Screw ...................................................................................................... 2 8 ..................... 050068-003 .............................. Nut .......................................................................................................... 2 9 ..................... 050009-004 .............................. Washer ................................................................................................... 4 10 .................... 050004-038 .............................. Screw ...................................................................................................... 4 11 .................... 812285 ..................................... Buss Bar ................................................................................................. 1 12 .................... 812286 ..................................... Buss Bar ................................................................................................. 1 13 .................... 802820 ..................................... Contactor ................................................................................................ 2 14 .................... 812350 ..................................... Bracket ................................................................................................... 1 050025-017 .............................. Screw ...................................................................................................... 1 050068-005 .............................. Nut .......................................................................................................... 1 15 .................... 803208 ..................................... Leaf Spring .............................................................................................. 1 050006-008 .............................. Screw ...................................................................................................... 2 050008-008 .............................. Nut .......................................................................................................... 2 16 .................... 803619-002 .............................. Limit Switch (LMS) .................................................................................. 1 050004-032 .............................. Screw ...................................................................................................... 2 050008-004 .............................. Nut .......................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-4.0-3230

43

CONTACTOR

MP-3130-404 MP-4.4-3230

44M1.0-0000-00044

MP-SX3000-GB 10/04 • Printed in Germany

CONTACTOR INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 802820 ..................................... Contactor ................................................................................................ 2 1 ........................... 803689 ..................................... Contact Fixed .................................................................................... 2 2 ........................... 803690 ..................................... Contact Movable ............................................................................... 1 3 ........................... 803691 ..................................... Frame & Coil 24V .............................................................................. 1 4 ........................... 803692-001 .............................. Spring ................................................................................................ 1 5 ........................... 803693 ..................................... Cover ................................................................................................ 1 6 ........................... 803694 ..................................... Screw ................................................................................................ 2 128939 ..................................... Diode Assembly (only for Pump Contactor) ...................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-4.4-3230

45

CONTROL HANDLE 4 19 3

18

16 18

11

HNS2 15

17 12 17 14 16 9

8 6

8 8

HNS1 13

7 4

14 8 6 8 7 12

4 10

Fo

rk

5

En

d

1

2

2

MP-3130-405 MP-4.5-3230

46M1.0-0000-00046

MP-SX3000-GB 10/04 • Printed in Germany

CONTROL HANDLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 811913-006-01 ......................... Control Handle Assembly ....................................................................... 1 811913-006-02 ......................... Control Handle Assembly (Freezer/Corrosion) ....................................... 1 811913-007-01 ......................... Control Handle Assembly (Auxiliary Function) ....................................... 1 811913-007-02 ......................... Control Handle Assembly (Auxiliary Function/Freezer/Corrosion) .......... 1 1 ........................... 808799 ..................................... Tiller .................................................................................................. 1 2 ........................... 051058-001 .............................. Bushing ............................................................................................. 2 3 ........................... 812298 ..................................... Tiller Harness .................................................................................... 1 4 ........................... 812894-002 .............................. Screw ................................................................................................ 1 5 ........................... 808986 ..................................... Lower Shell ........................................................................................ 1 6 ........................... 792940 ..................................... U-Nut Retainer .................................................................................. 2 7 ........................... 812893-003 .............................. Screw ................................................................................................ 2 8 ........................... 812893-001 .............................. Screw ................................................................................................ 6 9 ........................... 808985 ..................................... Upper Shell ........................................................................................ 1 10 .......................... 808987-001 .............................. Handgrip ............................................................................................ 1 11 .......................... 808987-002 .............................. Handgrip ............................................................................................ 1 12 .......................... 812894-005 .............................. Screw ................................................................................................ 2 13 .......................... 811932-001 .............................. Horn Switch HNS1 ............................................................................ 1 811931 ..................................... Horn Harness .................................................................................... 1 14 .......................... 810336 ..................................... Plug ................................................................................................... 2 15 .......................... 811932-002 .............................. Horn Switch HNS2 ............................................................................ 1 16 .......................... 814286 ..................................... Nut ..................................................................................................... 2 17 .......................... 814287 ..................................... Washer .............................................................................................. 2 18 .......................... 812893-004 .............................. Screw ................................................................................................ 2 19 .......................... 811949-003 .............................. Contorl Handle Cap (see next Page) ................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-4.5-3230

47

CONTROL HANDLE Side Shift Components

1 36 35

37 39

2

39

23 38

38 2

9 41

26

27

40 32

POT, FS, RS 1

30

28 29 24

26

31 20

25 19

27 23

10 22

24

9 33

21

Fo

rk

En

8

SAS 5

d 7

9

14

9 15

6 18

18

16 11

34 HSS

13 17 3

9 RAS LOS2 12

LOS1 9

4 MP-3230-406

MP-4.5-3230

48M1.0-0000-00048

MP-SX3000-GB 10/04 • Printed in Germany

CONTROL HANDLE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 811949-003 .............................. Control Handle Cap Assembly ................................................................ 1 811949-004 .............................. Control Handle Cap Assembly (Freezer/Corrosion) ............................... 1 811949-005 .............................. Control Handle Cap Assembly (Sideshift) .............................................. 1 811949-009 .............................. Control Handle Cap Assembly (Freezer/Corrosion & Sideshift) ............. 1 1 ........................... 808951-001 .............................. Switch Cover ..................................................................................... 1 808951-002 .............................. Switch Cover (Side Shift) .................................................................. 1 2 ........................... 812893-002 .............................. Screw ................................................................................................ 2 3 ........................... 810328 ..................................... Support ............................................................................................. 1 4 ........................... 812894-002 .............................. Screw ................................................................................................ 3 5 ........................... 811935 ..................................... Micro-Switch SAS ............................................................................. 1 6 ........................... 803469-018 .............................. Screw ................................................................................................ 2 7 ........................... 051057-026 .............................. Spring ................................................................................................ 4 8 ........................... 811936 ..................................... Button Bridge ..................................................................................... 1 9 ........................... 803469-017 .............................. Screw ................................................................................................ 13 10 .......................... 808992 ..................................... Button ................................................................................................ 1 11 .......................... 812941 ..................................... Main PC Board .................................................................................. 1 812272 ..................................... Main PC Board (Freezer/Corrosion) .................................................. 1 12 .......................... 812942-002 .............................. Hydraulic PC Board .......................................................................... 1 812273-002 .............................. Hydraulic PC Board (Freezer/Corrosion) .......................................... 1 13 .......................... 811941 ..................................... Fast/Slow Switch HSS ...................................................................... 1 812877 ..................................... Fast/Slow Switch HSS (Freezer/Corrosion) ...................................... 1 14 .......................... 808990 ..................................... Lower Cover ...................................................................................... 1 15 .......................... 810332 ..................................... Support ............................................................................................. 1 16 .......................... 051057-021 .............................. Spring ................................................................................................ 1 17 .......................... 811940 ..................................... Shaft .................................................................................................. 1 18 .......................... 050012-075 .............................. Retaining Ring ................................................................................... 2 19 .......................... 810331 ..................................... Support ............................................................................................. 1 20 .......................... 811939 ..................................... Shaft .................................................................................................. 1 21 .......................... 808989 ..................................... Lift Cover ........................................................................................... 1 22 .......................... 051057-023 .............................. Spring ................................................................................................ 1 23 .......................... 812894-004 .............................. Screw ................................................................................................ 2 24 .......................... 803469-023 .............................. Screw ................................................................................................ 2 25 .......................... 808993-001 .............................. Butterfly-Switch LHS ......................................................................... 1 26 .......................... 050012-076 .............................. Retaining Ring ................................................................................... 2 27 .......................... 810335 ..................................... Bushing ............................................................................................. 2 28 .......................... 813533 ..................................... Traction Potentiometer POT ............................................................... 1 813534 ..................................... Traction Potentiometer POT (Freezer/Corrosion) .............................. 1 812315 ..................................... Heater (not Shown) ........................................................................... 1 803469-021 .............................. Screw (not Shown) ............................................................................ 2 29 .......................... 810333 ..................................... Spring Activator ................................................................................. 1 30 .......................... 811937 ..................................... Shaft .................................................................................................. 1 31 .......................... 812884 ..................................... Spring ................................................................................................ 1 32 .......................... 808993-002 .............................. Butterfly-Switch RHS ........................................................................ 1 33 .......................... 051057-028 .............................. Spring ................................................................................................ 1 34 .......................... 051057-022 .............................. Spring ................................................................................................ 1 35 .......................... 812365-001 .............................. Cap .................................................................................................... 1 36 .......................... 050052-005 .............................. Pin ..................................................................................................... 1 37 .......................... 812366 ..................................... Cap-Bracket ...................................................................................... 1 38 .......................... 812895 ..................................... Switch Assembly .............................................................................. 1 39 .......................... 803469-019 .............................. Screw ................................................................................................ 2 40 .......................... 803469-020 .............................. Screw ................................................................................................ 2 41 .......................... 812879 ..................................... Bracket .............................................................................................. 1

812878-001 .............................. SideShift Switch Assembly (included 35 - 41) ................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-4.5-3230

49

CHARGER

1

2 3 4

A 10 5

9

6 8

11 A 7

12

MP-3130-407 MP-4.8-3230

50M1.0-0000-00050

MP-SX3000-GB 10/04 • Printed in Germany

CHARGER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 810695 ..................................... Charger ................................................................................................... 1 2 ..................... 050006-027 .............................. Screw ...................................................................................................... 4 3 ..................... 050073-002 .............................. Spring Nut ............................................................................................... 4 4 ..................... 050008-015 .............................. Nut .......................................................................................................... 4 5 ........................................................................ Instrument Panel (see Section 4.9) ......................................................... 1 6 ..................... 808859 ..................................... Main Supply Connection ......................................................................... 1 7 ..................... 805843 ..................................... Plug (only UK) ........................................................................................ 1 8 ..................... 050005-059 .............................. Screw ...................................................................................................... 2 9 ..................... 805876 ..................................... Bracket ................................................................................................... 1 10 .................... 050008-015 .............................. Nut .......................................................................................................... 2 11 .................... 050005-062 .............................. Screw ...................................................................................................... 2 12 .................... 805825-002 .............................. Blind Rivet Nut ........................................................................................ 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-4.8-3230

51

BATTERIES

6 3 6 5

4

2 A

5 4

1 B

1

7

9

~ 11

7 8 10 8 5

4

Power Unit

5 C A

6

4 B

1 C

6 4 1

12 11

10 MP-3230-413 MP-4.8-3230

52M1.0-0000-00052

MP-SX3000-GB 10/04 • Printed in Germany

BATTERIES INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ........................................................................ Batteries (195 Ah) ................................................................................... 4 Batteries (180 Ah) ................................................................................... 1 2 ..................... 811649-102 .............................. Battery Cable & Connector (195Ah - SBE160) ....................................... 1 814401-003 .............................. Connector (195Ah - SBE160) ........................................................... 1 811649-104 .............................. Battery Cable & Connector (195Ah - DIN80A) ....................................... 1 813241-012 .............................. Connector (195Ah - DIN80A) ............................................................ 1 3 ..................... 811649-102 .............................. Battery Cable & Connector (195Ah - SBE160) ....................................... 1 814401-003 .............................. Connector (195Ah - SBE160) ........................................................... 1 811649-104 .............................. Battery Cable & Connector (195Ah - DIN80A) ....................................... 1 813241-012 .............................. Connector (195Ah - DIN80A) ............................................................ 1 4 ..................... 052051-040 .............................. Power Cable ............................................................................................ 3 5 ..................... 125958-001 .............................. Boot (red) ................................................................................................ AR 6 ..................... 125958-002 .............................. Boot (black) ............................................................................................. AR 7 ..................... 812958 ..................................... Bracket ................................................................................................... 1 8 ..................... 050025-017 .............................. Screw ...................................................................................................... 2 9 ..................... 050068-005 .............................. Nut .......................................................................................................... 1 10 .................... 050067-023 .............................. Screw ...................................................................................................... 4 11 .................... 055054 ..................................... Sleeve ..................................................................................................... 4 12 .................... 813066 ..................................... Bracket ................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-4.8-3230

53

INSTRUMENT

3

2 4 5

5 1 9

14 13

15 11 3

10 4 8

12 7

6

MP-3130-411 MP-4.9-3230

54M1.0-0000-00054

MP-SX3000-GB 10/04 • Printed in Germany

INSTRUMENT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 813199 ..................................... Bracket ................................................................................................... 1 2 ..................... 050073-002 .............................. Nut Spring ............................................................................................... 2 3 ..................... 050025-004 .............................. Screw ...................................................................................................... 4 4 ..................... 050068-002 .............................. Nut .......................................................................................................... 4 5 ..................... 072708 ..................................... Switch Key (KYS - included 2 Keys, Ring and Nut) ................................ 1 107151-001 .............................. Key .......................................................................................................... 1 803678-012 .............................. Tabs Terminal .......................................................................................... 2 6 ..................... 802833 ..................................... Combi Instrument .................................................................................... 1 7 ..................... 805771 ..................................... Clip .......................................................................................................... 1 8 ..................... 805752 ..................................... Fuse Holder ............................................................................................ 2 805751-001 .............................. Fuse 10A ................................................................................................ 1 805751-002 .............................. Fuse 2A (Freezer/Corrosion) .................................................................. 1 9 ..................... 814971 ..................................... Plug Holder ............................................................................................. 1 10 .................... 050004-012 .............................. Screw ...................................................................................................... 4 11 .................... 050008-001 .............................. Nut .......................................................................................................... 4 12 ....................................................................... Plug (see Section 4.8) ............................................................................ 1 13 .................... 050005-059 .............................. Screw ...................................................................................................... 2 14 .................... 050008-015 .............................. Nut .......................................................................................................... 2 15 .................... 814554 ..................................... Bracket ................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-4.9-3230

55

REVERSE ALARM

Electrical Components see Section 4.0 5 4 5 4 7

1

2 2

Power Unit 8 6 3

MP-3130-403 MP-4.10-3230

56M1.0-0000-00056

MP-SX3000-GB 10/04 • Printed in Germany

REVERSE ALARM INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 115565 ..................................... Alarm ....................................................................................................... 1 2 ..................... 050073-002 .............................. Spring Nut ............................................................................................... 2 3 ..................... 050025-003 .............................. Screw ...................................................................................................... 2 4 ..................... 050009-013 .............................. Washer ................................................................................................... 2 5 ..................... 050008-018 .............................. Nut .......................................................................................................... 2 6 ..................... 814633 ..................................... Driver Module .......................................................................................... 1 7 ..................... 050008-008 .............................. Nut .......................................................................................................... 1 8 ..................... 050006-008 .............................. Screw ...................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-4.10-3230

57

STROBE LIGHT

7

8 9 6

9

Fo

rk

10 En

d

5 4 4

Outer Mast Top Brace

1

3 3 Power Unit

2

MP-3130-412

MP-4.10-3230

58M1.0-0000-00058

MP-SX3000-GB 10/04 • Printed in Germany

STROBE LIGHT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 062693 ..................................... Power Supply .......................................................................................... 1 2 ..................... 050025-015 .............................. Screw ...................................................................................................... 2 3 ..................... 050073-001 .............................. Spring Nut ............................................................................................... 2 4 ..................... 050009-007 .............................. Washer ................................................................................................... 2 5 ..................... 050008-010 .............................. Nut .......................................................................................................... 2 6 ..................... 130988 ..................................... Bracket ................................................................................................... 1 7 ..................... 060062-006 .............................. Screw ...................................................................................................... 2 8 ..................... 125616-001 .............................. Strobe Light Assembly (Amber) .............................................................. 1 9 ..................... 076901-002 .............................. Spacer .................................................................................................... 2 10 .................... 060013-043 .............................. Screw ...................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-4.10-3230

59

Page intentionally left blank

Printed in Germany

60M1.0-0000-00060

SECTION 5

Printed in Germany

61

BRAKE

1

2

2

3

4 1 5 2 2

6

2 2 7

8

9

MP-3130-501 MP-5.6-3230

62M1.0-0000-00062

MP-SX3000-GB 10/04 • Printed in Germany

BRAKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 807102 ..................................... Brake Assembly 24V .............................................................................. 1 1 ........................... 805119 ..................................... Pressure Block Adjusting Nut ........................................................... 1 2 ........................... 805120 ..................................... Hardware Kit ..................................................................................... 1 3 ........................... 805121 ..................................... Magnet Assembly ............................................................................. 1 4 ........................... 805122 ..................................... Retaining Ring ................................................................................... 1 5 ........................... 805123 ..................................... Hub .................................................................................................... 1 6 ........................... 805124 ..................................... Rotor Plate ........................................................................................ 1 7 ........................... 807105 ..................................... Rotor ................................................................................................. 1 8 ........................... 805125 ..................................... Protection Ring .................................................................................. 1 9 ........................... 807104 ..................................... Friction Plate ..................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-5.6-3230

63

Page intentionally left blank

Printed in Germany

64M1.0-0000-00064

SECTION 7

Printed in Germany

65

TL MAST

Auxiliary Hydraulics

25

5

28 10 11

3 3

4 5

8 9

27

7

26

5

24 12

3 4

14

6 16

4

10 11

16 15

12

17 15 18

1

13

Torque Bolts 385 Nm 23

0

rk Fo

20

En

d

19 16 15 22

Mast Lift Cylinder see Section 08.1

16 15

2

Power Unit see Section 01.0

23

21 MP-3230-701

MP-7.1-3230

66M1.0-0000-00066

MP-SX3000-GB 10/04 • Printed in Germany

TL MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 811904-*** ............................... Inner Mast (see Table) ............................................................................ 1 2 ..................... 812917-*** ............................... Outer Mast (see Table) ........................................................................... 1 3 ..................... 811114 ..................................... Chain Pulley ............................................................................................ 2 4 ..................... 050009-031 .............................. Washer ................................................................................................... 2 5 ..................... 050012-006 .............................. Retaining Ring ........................................................................................ 2 6 ..................... 812145 ..................................... Cover ...................................................................................................... 1 7 ..................... 050067-043 .............................. Screw ...................................................................................................... 1 8 ..................... 812144 ..................................... Cover ...................................................................................................... 1 9 ..................... 050067-023 .............................. Screw ...................................................................................................... 1 10 .................... 050012-078 .............................. Retaining Ring ........................................................................................ 2 11 .................... 813254 ..................................... Shim ........................................................................................................ AR 12 .................... 813236-002 .............................. Elasto Assembly ..................................................................................... 2 13 .................... 811247-001 .............................. Bracket ................................................................................................... 1 14 .................... 811247-002 .............................. Bracket ................................................................................................... 1 15 .................... 810691 ..................................... Roller ...................................................................................................... 4 16 .................... 803915-001 .............................. Shim (0.5 mm) ......................................................................................... AR 803915-002 .............................. Shim (1.0 mm) ......................................................................................... AR 803915-003 .............................. Shim (1.5 mm) ......................................................................................... AR 17 .................... 050068-003 .............................. Nut .......................................................................................................... 4 18 .................... 050005-076 .............................. Screw ...................................................................................................... 4 19 .................... 813420 ..................................... Carriage Bolt ........................................................................................... 6 20 .................... 050008-070 .............................. Nut .......................................................................................................... 6 21 .................... 811729-001 .............................. Cylinder Cover ........................................................................................ 1 22 .................... 811729-002 .............................. Cylinder Cover ........................................................................................ 1 23 .................... 050003-032 .............................. Screw ...................................................................................................... 4 24 .................... 807152 ..................................... Pulley ...................................................................................................... 2 25 .................... 811506 ..................................... Shim ........................................................................................................ 1 26 .................... 811505 ..................................... Shaft ........................................................................................................ 1 27 .................... 811653 ..................................... Cover (Auxiliary) ..................................................................................... 1 28 .................... 050067-048 .............................. Screw ...................................................................................................... 1

Lift Height

Position 1

Position 2

2400 mm

811904-005

812917-201

2820 mm

811904-006

812917-202

3220 mm

811904-002

812917-004

3700 mm

811904-008

812917-204

4200 mm

811904-009

812917-205 Tab008gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-7.1-3230

67

TL MAST - CHAIN

6 3 1

6

3

3

2

6

1 2

6

2

3 2

4 4

3

5 5

Fork Carriage see Section 07.7

TL Mast see Section 07.1

MP-3130-706

MP-7.2-3230

68M1.0-0000-00068

MP-SX3000-GB 10/04 • Printed in Germany

TL MAST - CHAIN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 802766 ..................................... Chain Tensioner ...................................................................................... 2 2 ..................... 812046 ..................................... Chain Pin ................................................................................................ 4 3 ..................... 050001-013 .............................. Cotter Pin ................................................................................................ 8 4 ..................... 050008-052 .............................. Nut .......................................................................................................... 4 5 ..................... 050001-023 .............................. Cotter Pin ................................................................................................ 2 6 ..................... 051061-*** ............................... Chain (see Table) ................................................................................... 2

Lift Height

Position 6

2400 mm

051061-015

2820 mm

051061-019

3220 mm

051061-007

3700 mm

051061-020

4200 mm

051061-005 Tab010gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-7.2-3230

69

TT MAST Auxiliary Hydraulics 22 24 22 23 21 15

26

25 14

15 37

18 16

33

17 34

14 32

19

15

20 4

6

4

7

14 5

8 11 4

5

6 7

4 10

35

8 13

35 9 36 13

12

5 Nm Torque 385 Bolts 385 Nm

4

31 1 0

29

30

5

4 5

4 2

28 3

Mast Lift Cylinder see Section 08.1

4 5

Free Lift Cylinder see Section 08.3

29

Power Unit see Section 01.0

27

MP-3230-702 MP-7.5-3230

70M1.0-0000-00070

MP-SX3000-GB 10/04 • Printed in Germany

TT MAST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 811046-*** ............................... Inner Mast (see Table) ............................................................................ 1 2 ..................... 811538-*** ............................... Middle Mast (see Table) .......................................................................... 1 3 ..................... 812218-*** ............................... Outer Mast (see Table) ........................................................................... 1 4 ..................... 803915-001 .............................. Shim (0.5 mm) ......................................................................................... AR 803915-002 .............................. Shim (1.0 mm) ......................................................................................... AR 803915-003 .............................. Shim (1.5 mm) ......................................................................................... AR 5 ..................... 810691 ..................................... Roller ...................................................................................................... 8 6 ..................... 050012-078 .............................. Retaining Ring ........................................................................................ 2 7 ..................... 813254 ..................................... Shim ........................................................................................................ AR 8 ..................... 813236-002 .............................. Elasto Assembly ..................................................................................... 2 9 ..................... 812247-001 .............................. Bracket ................................................................................................... 1 10 .................... 812247-002 .............................. Bracket ................................................................................................... 1 11 .................... 050068-003 .............................. Nut .......................................................................................................... 4 12 .................... 050005-076 .............................. Screw ...................................................................................................... 4 13 .................... 813256 ..................................... Screw ...................................................................................................... 2 14 .................... 811114 ..................................... Chain Pulley ............................................................................................ 2 15 .................... 050012-006 .............................. Retaining Ring ........................................................................................ 2 16 .................... 811602 ..................................... Shaft ........................................................................................................ 1 17 .................... 050009-020 .............................. Washer ................................................................................................... 3 18 .................... 803866 ..................................... Hose Pulley ............................................................................................. 2 19 .................... 811656 ..................................... Cover ...................................................................................................... 1 20 .................... 050067-025 .............................. Screw ...................................................................................................... 1 21 .................... 811505 ..................................... Shaft ........................................................................................................ 1 22 .................... 807152 ..................................... Pulley ...................................................................................................... 2 23 .................... 811506 ..................................... Shim ........................................................................................................ 1 24 .................... 050009-031 .............................. Washer ................................................................................................... 1 25 .................... 811653 ..................................... Cover ...................................................................................................... 1 26 .................... 050067-048 .............................. Screw ...................................................................................................... 1 27 .................... 811729-001 .............................. Cylinder Cover ........................................................................................ 1 28 .................... 811729-002 .............................. Cylinder Cover ........................................................................................ 1 29 .................... 050003-032 .............................. Screw ...................................................................................................... 4 30 .................... 813420 ..................................... Carriage Bolt ........................................................................................... 6 31 .................... 050008-070 .............................. Nut .......................................................................................................... 6 32 .................... 050009-031 .............................. Washer ................................................................................................... 1 33 .................... 812145 ..................................... R.H. Cover .............................................................................................. 1 34 .................... 050067-043 .............................. Screw ...................................................................................................... 1 35 .................... 811812 ..................................... Shim ........................................................................................................ 2 36 .................... 050067-034 .............................. Screw ...................................................................................................... 2 37 .................... 050000-068 .............................. Roll Pin ................................................................................................... 1

Lift Height

Position 1

Position 2

Position 3

3900 mm

811046-001

811538-001

812218-003

4250 mm

811046-001

811538-001

812218-003 Tab002gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-7.5-3230

71

TT MAST - CHAIN

Yoke see Section 07.11

10 3

3

8 7

** 9 5

4 3 8

3 3

3

1

6

2

3

3

4

4

3

5

2 5

Fork Carriage see Section 07.7

TT Mast see Section 07.5

MP-3230-707 MP-7.6-3230

72M1.0-0000-00072

MP-SX3000-GB 10/04 • Printed in Germany

TT MAST - CHAIN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 802766 ..................................... Chain Tensioner ...................................................................................... 2 2 ..................... 812046 ..................................... Chain Pin ................................................................................................ 4 3 ..................... 050001-013 .............................. Cotter Pin ................................................................................................ 12 4 ..................... 050008-052 .............................. Nut .......................................................................................................... 8 5 ..................... 050001-023 .............................. Cotter Pin ................................................................................................ 4 6 ..................... 812118 ..................................... Chain Tensioner ...................................................................................... 1 7 ..................... 803867 ..................................... Chain Tensioner ...................................................................................... 1 8 ..................... 802781 ..................................... Chain Pin ................................................................................................ 2 9 ..................... 051061-*** ............................... Chain (see Table) .................................................................................... 2 10 .................... 051059-*** ............................... Chain (see Table) .................................................................................... 1

Lift Height

Position 9

Position 10

3900 mm

051061-009

051059-015

4250 mm

051061-009

051059-015 Tab007gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-7.6-3230

73

FORK CARRIAGE

3 2

1

4

6

7

5

MP-3130-703 MP-7.7-3230

74M1.0-0000-00074

MP-SX3000-GB 10/04 • Printed in Germany

FORK CARRIAGE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 811348 ..................................... Fork Carriage TL ..................................................................................... 1 811815 ..................................... Fork Carriage TT ..................................................................................... 1 2 ..................... 803915-001 .............................. Shim (0.5 mm) ......................................................................................... AR 803915-002 .............................. Shim (1.0 mm) ......................................................................................... AR 803915-003 .............................. Shim (1.5 mm) ......................................................................................... AR 3 ..................... 810691 ..................................... Roller ...................................................................................................... 4 4 ..................... 050005-038 .............................. Screw ...................................................................................................... 1 5 ..................... 050005-023 .............................. Screw ...................................................................................................... 1 6 ..................... 803914 ..................................... Washer (without Load Backrest) ............................................................. 2 7 ..................... 050067-044 .............................. Screw (without Load Backrest) ............................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-7.7-3230

75

SIDESHIFT Mast TL

10

Maximum Sideshift is 205 mm 9 8

2 1

9

7

11

11

6

14 Section 07.3 15 5 4 13

3

12 14

MP-3130-711 MP-7.7-3230

76M1.0-0000-00076

MP-SX3000-GB 10/04 • Printed in Germany

SIDESHIFT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 131989 ..................................... Upper Bearing ......................................................................................... 2 2 ..................... 127572 ..................................... Cylinder (see Section 8.7) ...................................................................... 1 3 ..................... 094004 ..................................... Nut .......................................................................................................... 2 4 ..................... 116875 ..................................... Lower Hook ............................................................................................. 2 5 ..................... 131990 ..................................... Lower Bearing ......................................................................................... 2 6 ..................... 060020-019 .............................. Flatwasher .............................................................................................. 2 7 ..................... 116876 ..................................... Capscrew ............................................................................................... 2 8 ........................................................................ Faceplate ................................................................................................ 1 9 ..................... 060000-030 .............................. Roll Pin ................................................................................................... 2 10 .................... 126844 ..................................... Fork Stop Kit ........................................................................................... 2 11 .................... 064061-028 .............................. Elbow ...................................................................................................... 2 12 .................... 811512 ..................................... Tube ........................................................................................................ 1 13 .................... 811513 ..................................... Tube ........................................................................................................ 1 14 .................... 054180-002 .............................. Fitting ...................................................................................................... 2 15 .................... 811510 ..................................... Bracket ................................................................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-7.7-3230

77

SIDESHIFT Mast TT

Maximum Sideshift is 205 mm

10

9 8

2 1

9

7

11 14 12 11

6

5

13 14

4 3

MP-3130-712 MP-7.7-3230

78M1.0-0000-00078

MP-SX3000-GB 10/04 • Printed in Germany

SIDESHIFT INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 131989 ..................................... Upper Bearing ......................................................................................... 2 2 ..................... 127572 ..................................... Cylinder (See Section 8.7) ...................................................................... 1 3 ..................... 094004 ..................................... Nut .......................................................................................................... 2 4 ..................... 116875 ..................................... Lower Hook ............................................................................................. 2 5 ..................... 131990 ..................................... Lower Bearing ......................................................................................... 2 6 ..................... 060020-019 .............................. Flatwasher .............................................................................................. 2 7 ..................... 116876 ..................................... Capscrew ............................................................................................... 2 8 ........................................................................ Faceplate ................................................................................................ 1 9 ..................... 060000-030 .............................. Roll Pin ................................................................................................... 2 10 .................... 126844 ..................................... Fork Stop Kit ........................................................................................... 2 11 .................... 064061-028 .............................. 90° Elbow ................................................................................................ 2 12 .................... 812923 ..................................... Tube ........................................................................................................ 1 13 .................... 812924 ..................................... Tube ........................................................................................................ 1 14 .................... 054194-001 .............................. Fitting ...................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-7.7-3230

79

MAST SAFTY SCREEN

2 3 Outer Mast See Sections 07.1 & 07.5

1

MP-3230-708 MP-7.7-3230

80M1.0-0000-00080

MP-SX3000-GB 10/04 • Printed in Germany

MAST SAFETY SCREEN INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 812099-*** ............................... Plexiglas Guard (see Table) .................................................................... 1 2 ..................... 050009-054 .............................. Washer ................................................................................................... 6 3 ..................... 050080-001 .............................. Nut .......................................................................................................... 6

Lift Height

Position 1

Mast

2400 mm

812099-005

TL

2820 mm

812099-006

TL

3220 mm

812099-002

TL

3700 mm

812099-007

TL

3900 mm

812099-003

TT

4200 mm

812099-008

TL

4250 mm

812099-003

TT Tab004gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-7.7-3230

81

FORKS

2

3 4

1 5

MP-3130-710 MP-7.9-3230

82M1.0-0000-00082

MP-SX3000-GB 10/04 • Printed in Germany

FORKS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803991-002-01 ......................... Forks (915 mm) ...................................................................................... 2 803991-009-01 ......................... Forks (1067 mm) .................................................................................... 2 803991-012-01 ......................... Forks (1150 mm) .................................................................................... 2 803991-007-01 ......................... Forks (1220 mm) .................................................................................... 2 2 ..................... 043170 ..................................... Handle .................................................................................................... 2 3 ..................... 060000-075 .............................. Pin ........................................................................................................... 2 4 ..................... 043171 ..................................... Spring ..................................................................................................... 2 5 ..................... 043173 ..................................... Detent ..................................................................................................... 2

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-7.9-3230

83

LOAD BACKREST

1

2

MP-3130-709 MP-7.10-3230

84M1.0-0000-00084

MP-SX3000-GB 10/04 • Printed in Germany

LOAD BACKREST INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 803596 ..................................... Load Backrest ......................................................................................... 1 2 ..................... 050067-044 .............................. Screw ...................................................................................................... 4

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-7.10-3230

85

YOKE Sideshift Accessories

14

12 11

13

10

7

9

8

1

7

5

Standard

6 4 5

3

See

2 3

see Section 8.3

MP-3230-705 MP-7.11-3230

86M1.0-0000-00086

MP-SX3000-GB 10/04 • Printed in Germany

YOKE INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 811502 ..................................... Yoke ........................................................................................................ 1 2 ..................... 810671 ..................................... Chain Pulley ............................................................................................ 1 3 ..................... 811810 ..................................... Spacer .................................................................................................... 2 4 ..................... 811809 ..................................... Pin ........................................................................................................... 1 5 ..................... 050012-009 .............................. Retaining Ring ........................................................................................ 2 6 ..................... 050012-006 .............................. Retaining Ring ........................................................................................ 1 7 ..................... 812927 ..................................... Pulley ...................................................................................................... 2 8 ..................... 811506 ..................................... Shim ........................................................................................................ 1 9 ..................... 050009-022 .............................. Washer ................................................................................................... 1 10 .................... 812928 ..................................... Shaft ........................................................................................................ 1 11 .................... 050009-031 .............................. Washer ................................................................................................... 1 12 .................... 050067-049 .............................. Screw ...................................................................................................... 1 13 .................... 813516 ..................................... Hose Guide ............................................................................................. 1 14 .................... 050006-020 .............................. Screw ...................................................................................................... 2

811501 ..................................... Yoke Assembly (included 1 - 6) ............................................................... 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-7.11-3230

87

Page intentionally left blank

Printed in Germany

88M1.0-0000-00088

SECTION 8

Printed in Germany

89

LIFT CYLINDER Mast TL/TT 1 2 3

9

1 10 5

4

2

5

3

6

4

7

11

6 7

12

8 8

9

12

10 11

13 13

MP-3130-801 MP-8.1-3230

90M1.0-0000-00090

MP-SX3000-GB 10/04 • Printed in Germany

LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 811292-*** ............................... Cylinder Assembly (without 13/see Table) .............................................. 2 1 ........................... 811275 ..................................... Wiper ................................................................................................. 2 2 ........................... 804760 ..................................... Seal ................................................................................................... 2 3 ........................... 811270 ..................................... Guide Ring ........................................................................................ 2 4 ........................... 054172 ..................................... Bleed Screw ...................................................................................... 2 054173 ..................................... Seal ................................................................................................... 2 5 ........................... 811296 ..................................... Cap .................................................................................................... 2 6 ........................... 811287 ..................................... Backring ............................................................................................ 2 7 ........................... 811283 ..................................... O-Ring ............................................................................................... 2 8 ........................... 811309-*** ................................ Rod (see Table) ................................................................................. 2 9 ........................... 811021 ..................................... Retaining Ring ................................................................................... 2 10 .......................... 811020 ..................................... Piston ................................................................................................ 2 11 .......................... 050012-006 .............................. Retaining Ring ................................................................................... 2 12 .......................... 811307-*** ................................ Tube (see Table) ................................................................................ 2 13 .................... 810648 ..................................... Hose Brust Valve .................................................................................... 1

813821 ..................................... Seal Kit (included 1 - 4, 6, 7, 10) ............................................................. 2

Mast TL Lift Height

Positon 0

Position 8

Position 12

2400 mm

811292-101

811309-101

811307-101

2820 mm

811292-102

811309-102

811307-003

3220 mm

811292-002

811309-002

811307-002

3700 mm

811292-104

811309-104

811307-104

4200 mm

811292-105

811309-105

811307-105 Tab005gb

Mast TT Lift Height

Positon 0

Position 8

Position 12

3900 mm

811292-003

811309-003

811307-003

4250 mm

811292-003

811309-003

811307-003 Tab006gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-8.1-3230

91

FREE LIFT CYLINDER

1 1

2

3 3

4

2 5

5

4 6

6

7

~

7

8

8

12

12 9 10

11 13

9 10 11

13

MP-3130-802 MP-8.3-3230

92M1.0-0000-00092

MP-SX3000-GB 10/04 • Printed in Germany

FREE LIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 811293-*** ............................... Free Lift Cylinder Assembly (see Table) .................................................. 1 1 ........................... 811277 ..................................... Wiper Rod ......................................................................................... 1 2 ........................... 804762 ..................................... Rod Seal ........................................................................................... 1 3 ........................... 811297 ..................................... Cap .................................................................................................... 1 4 ........................... 054172 ..................................... Bleed Screw ...................................................................................... 1 054173 ..................................... Seal Ring ........................................................................................... 1 5 ........................... 812309 ..................................... Guide Ring ........................................................................................ 1 6 ........................... 811289 ..................................... Backring ............................................................................................ 1 7 ........................... 811285 ..................................... O-Ring ............................................................................................... 1 8 ........................... 811471-*** ................................ Rod (see Table) ................................................................................. 1 9 ........................... 811269 ..................................... Retaining Ring ................................................................................... 1 10 .......................... 811029 ..................................... Piston ................................................................................................ 1 11 .......................... 050012-010 .............................. Retaining Ring ................................................................................... 1 12 .......................... 811472-*** ................................ Tube (see Table) ................................................................................ 1 13 .......................... 811336 ..................................... Velocity Fuse ..................................................................................... 1

813819 ..................................... Seal Kit (included 1, 2, 4 - 7, 10) ............................................................. 1

Lift Height

Positon 0

Position 8

Position 12

3900 mm

811293-001

811471-001

811472-001

4250 mm

811293-001

811471-001

811472-001 Tab009gb

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-8.3-3230

93

SIDESHIFT CYLINDER

Internal Components not available

2 3

1 4

MP-3230-803 MP-8.7-3230

94M1.0-0000-00094

MP-SX3000-GB 10/04 • Printed in Germany

SIDESHIFT CYLINDER INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

0 ..................... 127572 ..................................... Sideshifter Cylinder 760 mm ................................................................... 1 1 ........................... 116865 ..................................... Rod Seal ........................................................................................... 2 2 .............................................................................. O-Ring ............................................................................................... 2 3 ........................... 116860 ..................................... Rod Wiper Seal ................................................................................. 2 4 ........................... 126902 ..................................... Retainer Seal Carrier ......................................................................... 2

126903 ..................................... Kit Seal .............................................................................................. 1

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-8.7-3230

95

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Printed in Germany

96M1.0-0000-00096

SECTION 10

Printed in Germany

97

LABELS AND DECALS

2

1

1 6 7 8

3

4 5

6

9

10

12

11

6

13

MP-3130-1001 MP-10.9-3230

98M1.0-0000-00098

MP-SX3000-GB 10/04 • Printed in Germany

LABELS AND DECALS INDEX

PART NUMBER

PART NAME

NUMBER REQUIRED

1 ..................... 869006-*** ............................... Warning Hands Off ................................................................................. 2 2 ..................... 069374-001 .............................. Decal crown.com .................................................................................... 1 3 ........................................................................ Label Capacity Data ................................................................................ 1 4 ..................... 869054-*** ............................... Warning Moving Vehicle .......................................................................... 1 5 ..................... 869036-*** ............................... Warning No Riding .................................................................................. 1 6 ..................... 069372-028 .............................. Decal Momentum .................................................................................... 5 7 ..................... 869009-*** ............................... Warning Stand On ................................................................................... 2 8 ..................... 869010-*** ............................... Warning Stand Under .............................................................................. 2 9 ..................... 106158-001 .............................. Decal Crown Heavy ................................................................................ 2 10 .................... 869020-*** ............................... Danger Battery ....................................................................................... 1 11 .................... 869497-*** ............................... Info Point ................................................................................................. 1 12 .................... 869485-*** ............................... Warning Electrical Additions .................................................................... 1 13 ....................................................................... Plate Data ............................................................................................... 1

*** ................... xxxxxx-001 .............................. German xxxxxx-002 .............................. French xxxxxx-003 .............................. Spanish xxxxxx-004 .............................. Dutch xxxxxx-005 .............................. Italien xxxxxx-006 .............................. English xxxxxx-010 .............................. Portoguese

Always Specify Model & Serial Number To select part number, refer to truck data number.

See Section ITD MP-SX3000-GB 10/04 • Printed in Germany

MP-10.9-3230

99

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Printed in Germany

M1.0-0000-000100 100